COUPON TEST REPORT

Date Test No.

Location
State Weld Position : Roll Fixed
Welder Mark
Welding Time Time of day
Mean temperature Wind break used
Weather conditions
Voltage Amperage
Welding machine type Welding Machine Size
Filler metal
Reinforcement size
Pipe type and grade
Wall thickness Outside Diameter

1 2 3 4 5 6
Coupon Stenciled
Original Specimen Dimension
Origina Specimen Area
Maximum Load
Staincile Strength
Fracture Location

Procedure Qualifying Test Qualified

Welder Line Test Disqualified

Maximum Tensile Minimum Tensile Average Tensile

Remarks on tensile-strength tests
1
2
3
4
Remarks on bead tests
1
2
3
4
Remarks on nick-break tests
1
2
3
4

Test made at Date

Test by Supervised by
Note : Use back for additional remarks. This form can be use to report either a procedure qualification test or a welder
qualification test.
COUPON TEST REPORT

7
orm can be use to report either a procedure qualification test or a welder
Reference : API Standard 1104, 5.2

PROCEDURE SPECIFICATION NO.

For Welding of Pipe and fittin

Process
Material
Diameter and wall thickness
Joint design
Filler metal and no. of beads
Electrical or flame characteristics
Position
Direction of welding
No. of welders
Time lapse between passes
Type and removal of lineup clamp
Cleaning and/or grinding
Preheat/stress relief
Shielding and gas flow rate
Shielding Flux
Speed of travel
Plasma gas composition Plasma gas flow rate
Plasma gas orifice size
Scatches and tabulations attached

Tested Welder
Approved Welding Supervisor
Adopted Chief Engineer

Drawing:

ELECTRODE SIZE AND NUMBER OF BEAD

 Electrode Size and Amperage and
Bead Number Voltage Speed
Type polarity
 Pipe and fittings

ODE SIZE AND NUMBER OF BEAD

Speed
 SAFETY CONSULTANTS AND SOLUTIONS PROVIDERS
GBAGADA LAGOS
WELDING PROCEDURE SPECIFICATIONS (WPS)
CODE: ASME Section IX ed 2013

Welding Procedure Specification No. AWP 01 Date 25.04.17 Supporting PQR No.(s)
Revision: 0 Date: 25.04.17 BY: OLADIMEJI TAIWO

Welding Process(es) SMAW Type(s) MANUAL

APPLICATION: NON IMPACT (Automatic, Manual, Machine, or Semi Automatic.)

JOINTS (QW-402) Details

Joint Design SINGLE V GROOVE
Backing (Yes) (No) NO
60°
Backing Material (Type) N/A
(Refer to both backing and retainers.)
Metal Nonfusing Metal

Nonmetallic Other 10mm

2mmm

3mm

*BASE METALS (QW-403)

P-No. 1 Group No. 1 To P-No. 1 Group No. 1
OR
Specification type and grade SA 36
to Specification type and grade SA 36
OR
Chem. Analysis and Mech. Prop. N/A
to Chem. Analysis and Mech. Prop. N/A
Base Metal thickness : 10mm Groove 60° Fillet N/A
Other N/A

FILLER METALS (QW-404)

Spec No. (SFA) 5.1 5.1
AWS No. (Class) E 6013 E 6013
F-No. 4 4
A-No. 1 1
Size of filler metals 2.5 3.2
Weld Metal
Thickness Range : 1.5 - 20 mm 1.5 - 20 mm
Groove V-GROOVE V-GROOVE
Fillet N/A N/A
Electrode-Flux (Class) N/A N/A
Flux Trade Name N/A N/A
Consumable Insert N/A N/A
Other N/A N/A
 WPS No. AWP 01 Rev. 0

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407) : NO

Position(s) of Groove 3G Temperature Range N/A
Welding Progression : Up YES Down N/A Time Range -
N/A
Position(s) of Fillet N/A
GAS (QW-408)
PREHEAT (QW-406 Percent Composition
Preheat Temp. Min. N/A Gas(es) (Mixture) Flow rate
Interpass Temp. Max. N/A Shielding N/A N/A N/A
Preheat Maintenance N/A Trailing N/A N/A N/A
Backing N/A N/A N/A

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC AC Polarity N/A
Amps (Range) 2.5mm 70-100 A Volts (Range) 70V ###

Amps (Range) 3.2mm 0

TECHNIQUE (QW-410)
String or Weave Bead String
Orifice or Gas Cup Size N/A
Initial and Interpass Cleaning ( Brushing, Grinding, etc.) Brushing/Grinding

Method of Back Gouging N/A

Oscillation N/A
Contact tube to Work Distance N/A
Multiple or Single Pass (per side) Single
Multiple or Single Electrodes Single
Travel Speed (range) 40-100 mm/min
Peening N/A
Other N/A

Filler Metal Current Other( e.g., Remarks,

Volt Travel Speed Comments, Hot Wire
Weld Layer(s) Process
Range Range Addition, Tehnique, Torch
Type
Class Diameter Amp Range Angle, etc.)
Polar
1 smaw E7018 2.5 AC 65-110 70 V 40-100MM/MIN N/A
2 smaw E7018 3.2 AC 110-130 70 V 40-100MM/MIN N/A
3 smaw E7018 3.2 AC 110-130 70 V 40-100MM/MIN N/A

N/A: Not Applicable

PREPARED BY APPROVED BY
NAME: NAME:
SIGNATURE: SIGNATURE:
DATE: DATE
 QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS ( PQR )
( See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code )
Record Actual Conditions Used to Weld Test Coupon

Company Name STT LAS

PQR No. 1/PQR/STTL/2005 Date 9 MEI 2005
WPS No. 1/WPS/STTL/2005
Welding Process(es) SMAW
Type ( Manual, Automatic, Semi-Auto ) MANUAL
JOINTS (QW 402)

60o
10mm

2mm

2mm

Groove Design Of Test Coupon

(for combinations, the deposited weld metal thickness shall be recorded for each filler metal or process used )
BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Spec. SA-240 Temperature
Type of Grade 304 Time
P-No. 8 to P-No 8 Other
Thickness of Test Coupon 10mm
Diameter of test coupon n/a GAS (QW-408)
Other n/a Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding
Trailing
backing

FILLER METALS (QW-404)

SFA Classification A 5.4 ELECTRICAL CHARACTERISTIC (QW-409)
AWS Classification E 308L-17 Current DC
Filler Metal F-No. 5 Polarity DCEP
Weld Metal Analysis A-No. 8 Amps 80 Volts 24
Size of Filler Metal 3.2 Tungsten Electrode Size n/a
Other n/a Other n/a
Weld Metal Thickness n/a
POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove 3G Travel Speed 70mm/min
Weld Progression ( Uphill, Downhill ) Uphill String or Weave Bead stringer
Other n/a Oscillation n/a
PREHEAT (QW-406) Multi or single Pass (pes side) multipass
Preheat Temp. n/a Single or Multi Electrodes multi electrodes
Interpass Temp n/a Other n/a
Other n/a
osition
Flow Rate
 QW-483 (Back)

PQR No.
Tensile Test ( QW-150 )
Ultimate Total
Ultimate Unit Stress Type of failure &
Specimen No. Width Thickness Area Load
psi Location
lb

Guided-Bend Tests ( QW-160 )

Type and Figure No. Result

Toughness Tests ( QW-170 )

Test Impact Values

Specimen No. Notch Location Specimen Size Drop Weight Break (Y/N)
Temperature ft.lbs %Shear Mils

Fillet-Weld Test (QW-180)

Result - Satisfactory : Yes No Penetration into Parent Metal: Yes No

Macro - Results

Other Tests

Type of Test VICKERS TEST

Deposit Analysis n/a
Other n/a

Welder's Name AFFENDI YAHYA Clock No. Stamp No.

Test conducted by : B4T Laboratory Test No.
We certify that the statements in this record are cirrect and that the test welds were prepared, welded and tested in accordance with the
requirements of Section IX of the ASME Code.
Manufacturer STT LAS

Date 9 MEI 2005 By ARIO PRAYOGA

(Detail of the record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code)
 Type of failure &
Location

Weight Break (Y/N)

cordance with the