QW - 482 WELDING PROCEDURE SPE

See (QW -200.1,Section IX ,ASME Boiler and

Manufacturing Company
Supporting PQR No.
WPS No
Welding Process(es)
Types (Manual/Automatic/Semi Auto )
JOINTS [ QW - 402 ]

Joint Design Any

Backing / Retainer Yes
Backing material Weld Material & Base Material

BASE METAL [ QW - 403 ]

Material Specification SA ILMA 350HI / SA516 Gr 70
Type or Grade SA ILMA 350HI / SA516 Gr 70
P No. -- To P. No. -- SAILMA 30 To P1
Thickness Of Test Coupn [ mm ] 25mm
Dia of Pipe Range [ mm] NA
Others NA
FILLER METALS [ QW - 404 ]
GTAW
SFA Specification 5.18
AWS Classification ER70S
Filler Metals F.No 6
A. No. 1
Size of Filler Metal mm 1.6 mm / 2 mm
Weld Metal Thickness Range 3 mm to 6 mm
Others
Drying Tempreture(Degree cen.) NA
Duration NA
Holding Temp (Degree cen.) NA
Brand Name ADOR,VENUS,GEE Lot No.
POSITION [QW - 405 ]
Position of Groove 3G
Position of Fillet ALL
Weld Progression Uphill
Others Nil
PRE HEAT [QW - 406 ]
Pre Heat Temperature Minimum 75⁰C
Interpass Temperature Maximum 250˚C
Pre Heat Maintenance NA
Others NA

WELDING PROCEDURE SPECIFICATION (WPS ) - SE/WPS-42

Welding Parameters

Weld Layer Process Electrode

Class Dia ( mm )
Root Run GTAW ER 70S 1.2 mm
1st Pass GTAW ER 70S 1.2 mm
2nd Pass SMAW E7018-1 3.15
3rd Pass SMAW E7018-1 4
4th Pass SMAW E7018-1 4
Prepared By
Tushar Patil
 LDING PROCEDURE SPECIFICATION (WPS )
-200.1,Section IX ,ASME Boiler and Pressure Vessel Code )

M/s Sumgo Enginering Ind. Pvt. Ltd , MIDC Murbad.

SE/WPS-44 Rev. 00 Date 23/03/2011

GTAW + SMAW ( FPW )
Manual Welding
70º + 5º

1.5 mm

1.6 + 0.2

POST WELD TREATMENT [ QW - 407 ]

A 350HI / SA516 Gr 70 Temperature 580⁰C +10⁰C - 0⁰C
A 350HI / SA516 Gr 70 Saoking Time 2 Hrs.
Others ROH & ROC 100⁰C Per Hour

GAS [ QW- 408 ] GAS Mixture

Shielding Argon 99.99%
Trailing NA NA
SMAW Backing NA NA
5.1 ELECTRICAL CHARACTYERISTICS [ QW - 409 ]
 E7018-1 Current DC
4 Polarity Straight for GTAW & Reversed for SMAW
1 Ampere Refer Data Sheet
3.15mm/4mm Voltage Refer Data Sheet
13mm to 26mm Tungston Electrode Size 2mm
Others NA
300
2 hrs.
125

TECHNIQUE [ QW - 410 ]
Travel Speed Refer Data Sheet
String or Weave Bead 1st String, 2nd Weave
Oscillation Nil
Multipass / Single Pass(perside ) Multipass
Single or Multiple ( Electrodes ) Single
Others NA
Type of back gouging NA

ION (WPS ) - SE/WPS-42

Welding Parameters

Current Voltage Travel Speed

Polarity Amp.Range Range Range (mm/min )
Straight 90 - 110 15-20 75-90
Straight 90-110 15-20 80-100
Reverse 90-130 22-25 90-110
Reverse 90-130 22-25 110-150
Reverse 90-130 22-25 110-150
For Sumgo Engineering Ind. Pvt. Ltd
 Date 23/03/2011

25 mm

0⁰C Per Hour

Flow Rate
8- 12 LPM
NA
NA
W & Reversed for SMAW

Gas Flow Rate

Litre/Min.
10-12
10-12
NA
NA
NA
neering Ind. Pvt. Ltd
 QW - 482 WELDING PROCEDURE SPE
See (QW -200.1,Section IX ,ASME Boiler and

Manufacturing Company
Supporting PQR No.
WPS No
Welding Process(es)
Types (Manual/Automatic/Semi Auto )
JOINTS [ QW - 402 ]

Joint Design Any

Backing / Retainer Yes
Backing material Weld Material & Base Material

BASE METAL [ QW - 403 ]

Material Specification SA ILMA 350HI / SA516 Gr 70
Type or Grade SA ILMA 350HI / SA516 Gr 70
P No. -- To P. No. -- SAILMA 30 To P1
Thickness Of Test Coupn [ mm ] 25mm
Dia of Pipe Range [ mm] NA
Others NA
FILLER METALS [ QW - 404 ]
GTAW
SFA Specification 5.18
AWS Classification ER70S
Filler Metals F.No 6
A. No. 1
Size of Filler Metal mm 1.6 mm / 2 mm
Weld Metal Thickness Range 3 mm to 6 mm
Others
Drying Tempreture(Degree cen.) NA
Duration NA
Holding Temp (Degree cen.) NA
Brand Name ADOR,VENUS,GEE Lot No.
POSITION [QW - 405 ]
Position of Groove 3G
Position of Fillet ALL
Weld Progression Uphill
Others Nil
PRE HEAT [QW - 406 ]
Pre Heat Temperature Minimum 75⁰C
Interpass Temperature Maximum 250˚C
Pre Heat Maintenance NA
Others NA

WELDING PROCEDURE SPECIFICATION (WPS ) - SE/WPS-42

Welding Parameters

Weld Layer Process Electrode

Class Dia ( mm )
Root Run GTAW ER 70S 1.2 mm
1st Pass GTAW ER 70S 1.2 mm
2nd Pass SMAW E7018-1 3.15
3rd Pass SMAW E7018-1 4
4th Pass SMAW E7018-1 4
Prepared By
Tushar Patil
 LDING PROCEDURE SPECIFICATION (WPS )
-200.1,Section IX ,ASME Boiler and Pressure Vessel Code )

M/s Sumgo Enginering Ind. Pvt. Ltd , MIDC Murbad.

SE/WPS-43 Rev. 00 Date 23/03/2011

GTAW + SMAW ( FPW )
Manual Welding
70º + 5º

1.5 mm

1.6 + 0.2

POST WELD TREATMENT [ QW - 407 ]

A 350HI / SA516 Gr 70 Temperature 580⁰C +10⁰C - 0⁰C
A 350HI / SA516 Gr 70 Saoking Time 2 Hrs.
Others ROH & ROC 100⁰C Per Hour

GAS [ QW- 408 ] GAS Mixture

Shielding Argon 99.99%
Trailing NA NA
SMAW Backing NA NA
5.1 ELECTRICAL CHARACTYERISTICS [ QW - 409 ]
 E7018-1 Current DC
4 Polarity Straight for GTAW & Reversed for SMAW
1 Ampere Refer Data Sheet
3.15mm/4mm Voltage Refer Data Sheet
13mm to 26mm Tungston Electrode Size 2mm
Others NA
300
2 hrs.
125

TECHNIQUE [ QW - 410 ]
Travel Speed Refer Data Sheet
String or Weave Bead 1st String, 2nd Weave
Oscillation Nil
Multipass / Single Pass(perside ) Multipass
Single or Multiple ( Electrodes ) Single
Others NA
Type of back gouging NA

ION (WPS ) - SE/WPS-42

Welding Parameters

Current Voltage Travel Speed

Polarity Amp.Range Range Range (mm/min )
Straight 90 - 110 15-20 75-90
Straight 90-110 15-20 80-100
Reverse 90-130 22-25 90-110
Reverse 90-130 22-25 110-150
Reverse 90-130 22-25 110-150
For Sumgo Engineering Ind. Pvt. Ltd
 Date 23/03/2011

25 mm

0⁰C Per Hour

Flow Rate
8- 12 LPM
NA
NA
W & Reversed for SMAW

Gas Flow Rate

Litre/Min.
10-12
10-12
NA
NA
NA
neering Ind. Pvt. Ltd
 QW - 482 WELDING PROCEDURE SPECIFICATION (WPS )
See (QW -200.1,Section IX ,ASME Boiler and Pressure Vessel Code )

Manufacturing Company M/s Sumgo Enginering Ind. Pvt. Ltd , MIDC Murbad.
Supporting PQR No.
WPS No SE/WPS-43 Rev. 01 Date 07/04/2011
Welding Process(es) GTAW + SMAW ( FPW )
Types (Manual/Automatic/Semi Auto ) Manual Welding
JOINTS [ QW - 402 ] 70º + 5º

Joint Design Any 16 mm

Backing / Retainer Yes 1.5 mm
Backing material Weld Material & Base Material
1.6 + 0.2

BASE METAL [ QW - 403 ] POST WELD TREATMENT [ QW - 407 ]

Material Specification SA ILMA 450HI Temperature 600⁰C +30⁰C - 0⁰C
Type or Grade SA ILMA 450HI Saoking Time 1 Hrs.
P No. -- To P. No. -- Others ROH & ROC 80⁰C Per Hour
Thickness Of Test Coupn [ mm ] 16mm
Dia of Pipe Range [ mm] NA GAS [ QW- 408 ] GAS Mixture Flow Rate
Others NA Shielding Argon 99.99% 8- 12 LPM
FILLER METALS [ QW - 404 ] Trailing NA NA NA
GTAW SMAW Backing NA NA NA
SFA Specification 5.28 5.5 ELECTRICAL CHARACTYERISTICS [ QW - 409 ]
AWS Classification ER90S B3 E9018 B3 Current DC
Filler Metals F.No 6 4 Polarity Straight for GTAW & Reversed for SMAW
A. No. 4 4 Ampere Refer Data Sheet
Size of Filler Metal mm 1.6 mm / 2 mm 3.15mm/4mm Voltage Refer Data Sheet
Weld Metal Thickness Range up to 6 mm up to 26mm Tungston Electrode Size 2mm
Others Others NA
Drying Tempreture(Degree cen.) NA 300
Duration NA 2 hrs.
Holding Temp (Degree cen.) NA 125
Brand Name ADOR,VENUS,GEE Lot No.
POSITION [QW - 405 ] TECHNIQUE [ QW - 410 ]
Position of Groove 3G Travel Speed Refer Data Sheet
Position of Fillet ALL String or Weave Bead 1st String, 2nd Weave
Weld Progression Uphill Oscillation Nil
Others Nil Multipass / Single Pass(perside ) Multipass
PRE HEAT [QW - 406 ] Single or Multiple ( Electrodes ) Single
Pre Heat Temperature Minimum 75⁰C Others NA
Interpass Temperature Maximum 250˚C Type of back gouging NA
Pre Heat Maintenance NA
Others NA

WELDING PROCEDURE SPECIFICATION (WPS ) - SE/WPS-43

Welding Parameters

Weld Layer Process Electrode Current Voltage Travel Speed Gas Flow Rate
Class Dia ( mm ) Polarity Amp.Range Range Range (mm/min ) Litre/Min.
Root Run GTAW ER 90S B3 2 mm Straight 90 - 110 15-20 75-90 10-12
1st Pass GTAW ER 90S B3 2 mm Straight 90-110 15-20 80-100 10-12
2nd Pass SMAW E9018 B3 3.15 Reverse 90-130 22-25 90-110 NA
3rd Pass SMAW E9018 B3 4 Reverse 90-130 22-25 110-150 NA
4th Pass SMAW E9018 B3 4 Reverse 90-130 22-25 110-150 NA
Final Pass SMAW E9018 B3 4 Reverse 90-130 22-25 110-150 NA

Prepared By
Akhil M For Sumgo Engineering Ind. Pvt. Ltd
Welding Engineer