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WELDING PROCEDURE SPECIFICATION

WPS number WPS-01 Rev. 00 (E) Qualified to BS EN ISO 15614-1:2017 (E), Level 2
Date 26-May-2021 Company Name WIC Engineering Co., Ltd
Supporting WPQR(s) PQR-01 Dated 20-Jun-2018
References documents ISO 15609-1:2019 (E)
MATERIAL / JOINTS QUALIFIED
Joint type Butt plate ss mb bs gg; Butt-pipe ss mb bs gg; Fillet-plate; Fillet-pipe
Parent metal(s) Any group 1-1; 1-1.1; 1.1-1.2, 1-1.2
Notes Detailed joint sketch sees in the next page
TEST PIECE MATERIAL SPECIFICATION MATERIAL SIZE QUALIFIED Min. Max.
Type Plate ASTM A572 Gr. 50 Gr-no. 1.2 Material thickness fillet (mm) 3 24
Welded to Plate ASTM A572 Gr. 50 Gr-no. 1.2 Material thickness butt (mm) 3 24
Backing With or without Outside diameter (mm) 150 No Min.
Surface preparation Mechanical, back gouging or grinding Throat thickness (mm) No Min. No Max.
WELDING PROCESS
Welding process 136
Type Semi-Automatic
FILLER METALS
Manufacturer / trade name KISWEL K-71T or Equivalent
Classification EN ISO 17632-A T42 0 P C1 H10 or AWS A5.36 E71T1-C1A0-CS1, Equivalent
Size 1.2 mm
Deposited thickness 3.0 – 24.0 mm
POSITION
Position PA, PB, PC, PD, PE, PF, H-L045; Pipe OD >150 mm in PC, in PF, PA rotated
PREHEAT
Min. preheat temperature 10º C
Preheat maintenance temperature -
Max. inter-pass temperature 185º C
PWHT
Temperature range None
GAS
Shielding gas / type ISO 14175-C1
Flow rate 14-22 l/minute
Composition 100% CO2
ELECTRICAL (root) (hot) (fill) (cap)
Filler size (mm) 1.2 1.2 1.2 1.2
Amperages 115-200 115-200 115-200 115-200
Voltages 22-28 22-28 22-28 22-28
Travel speed (mm/minute) 160-190 160-190 160-190 160-190
Heat input (kJ/mm) 0.64-1.68 0.64-1.68 0.64-1.68 0.64-1.68
Current & polarity DCEP DCEP DCEP DCEP
DC pulsing current None None None None
TECHNIQUE
String or weave Both
Number of wire electrodes 1
Orifice/gas cup size 19 mm
Multi or Single pass per side Multi-passes
Contact tip to work 18~25 mm
Method of preparation and clean. Degreased, grinding, chipping, brushing
Mode of metal transfer Globular, Spray, Pulse
Legends: fb = flux backing, gg = gouging or griding, bs = welding from both sides, ss = single side welding, gb = gas
backing, mb = metal/non-metal backing, nb = welding with no material backing, sl = single layer, ml = multi-layers,

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

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JOINT SKETCH

α=35º~45º
R=6.0~10 mm
t=thickness of base metal

α = 55º~70º α = 30º~45º
f=0~3.0 mm R=6.0~10 mm
R=0~3.0 mm t=thickness of base metal
t=thickness of base metal

α = 55º~70º
R=0~3.0 mm
f=0~3.0 mm
t=thickness of base metal

R=0~5.0 mm
t=thickness of base metal

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

contact@bck.vn