contact@bck.

vn

WELDING PROCEDURE SPECIFICATION

WPS number WPS-05 Rev. 00 (E) Qualified to BS EN ISO 15614-1:2017 (E), Level 2
Date 26-May-2021 Company Name BCK Engineering Co., Ltd
Supporting WPQR(s) PQR-05 Dated 20-Jun-2018
References documents ISO 15609-1:2019 (E)
MATERIAL / JOINTS QUALIFIED
Joint type Butt plate ss mb bs gg; Butt-pipe ss mb bs gg; Fillet-plate; Fillet-pipe
Parent metal(s) Any group 8.1~8.1
Notes Detailed joint sketch sees in the next page
TEST PIECE MATERIAL SPECIFICATION MATERIAL SIZE QUALIFIED Min. Max.
Type Plate ASTM A240 TP304 Gr-no. 8.1 Material thickness fillet (mm) 3 8
Welded to Plate ASTM A240 TP304 Gr-no. 8.1 Material thickness butt (mm) 3 8
Backing With or without Outside diameter (mm) 150 No Min.
Surface preparation Mechanical, back gouging or grinding Throat thickness (mm) No Min. No Max.
WELDING PROCESS
Welding process TIG / 141
Type Manual
FILLER METALS
Manufacturer / trade name KUANGTAI KTS-308L or equivalent
Classification BS EN ISO 14343 W 19 9 L or AWS A5.9 ER308L, equivalent
Size 1.6~2.4 mm
Deposited thickness 3.0~8.0 mm
POSITION
Position PA, PB, PC, PD, PE, PF, H-L045; Pipe OD >150 mm in PC, in PF, PA rotated
PREHEAT
Min. preheat temperature 10º C
Preheat maintenance temperature -
Max. inter-pass temperature 150º C
PWHT
Temperature range None
GAS
Shielding gas / type ISO 14175-I1
Flow rate 10~16 l/minute
Composition 100% Argon
Backing ISO 14175-I1
Flow rate 14~22 l/minute
Composition 100% Argon
ELECTRICAL (root) (hot) (fill) (cap)
Filler size (mm) 2.4 2.4 2.4 2.4
Amperages 80~110 80~110 80~110 80~110
Voltages 9~12 9~12 9~12 9~12
Travel speed (mm/minute) 40~60 40~60 40~60 40~60
Heat input (kJ/mm) 0.43~1.19 0.43~1.19 0.43~1.19 0.43~1.19
Current & polarity DCEN DCEN DCEN DCEN
Tungsten electrode EWTh-2, 2.4 mm EWTh-2, 2.4 mm EWTh-2, 2.4 mm EWTh-2, 2.4 mm
DC pulsing current None None None None
TECHNIQUE
String or weave Weave
Orifice/gas cup size (mm) 6~12 mm
Multi or Single pass per side Multi-pass
Method of preparation and clean. Degreased, grinding, chipping, or brushing
Legends: fb = flux backing, gg = gouging or griding, bs = welding from both sides, ss = single side welding, gb = gas
backing, mb = metal/non-metal backing, nb = welding with no material backing, sl = single layer, ml = multi-layers,

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

 contact@bck.vn

JOINT SKETCH

α=55º~70º
f=0~3.0 mm α=55º~70º
R=0~5.0 mm R=0~3.0 mm
t=thickness of base metal f=0~3.0 mm
t=thickness of base metal

R=0~3.0 mm
t=thickness of base metal

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT