WELDING PROCEDURE QUALIFICATION RECORDS

(WPQR) (EN / ISO 15614-1:2017)

Welding Procedure Qualification-Test certificate

Manufacturer’s WPQR No:

YCE/WPQR/047/BW/PA/GTAW/T3-16
Manufacture:
YAE Cube Equipments
Address : Kundrathur, Chennai.
Code / Testing Standard: EN / ISO 15614-1
Level : 2
Date of welding: 20/06/2022
Range of Qualification
Welding Variables
Welding Processes
Product Form
Type of joint and weld
Parent metal group(s) and sub
group
Parent metal thickness (mm)
Weld metal thickness (mm) :
Single run / Multi run :
Filler material designation
Filler material make:
Filler Material size :
Throat thickness (mm)
Outside pipe Ø (mm) :
Designation of shielding Gas/flux
EXAMINER/ EXAMINING BODY
TÜV Rheinland, Welding Technology centre
Bangalore - Karnataka, India.
Actual Range Qualification
141 – GTAW 141 – GTAW
Plate NA
BW, Single side without BW, one side without backing ,welds made
backing from both sides and weld with backing
ISO/TR 15608 – 1.2 1a-1 (Cover the equal or lower specified yield
strength steels of the same sub group)
t1=8mm, t2=8mm 3 to 16mm
8 mm 16 mm (Max)
Multi Run Multi Run
EN / ISO 636-A:W 42 5 2Si / EN / ISO 636-A:W 42 5 2Si / AWS / SFA 5.18
AWS / SFA 5.18 ER 70S-2 ER 70S-2 & Filler material having equivalent
Mechanical properties & Chemical composition
EASB with CE Marking Any approved CE marking consumables
Ø 2.4 mm No restriction
Not Applicable Not Applicable
Not Applicable OD > 500mm or OD > 150mm in PA & PC
EN/ ISO 14175 I1,(Ar-100%) EN/ ISO 14175 I1,(Ar-100%)

Designation of backing Gas Not Applicable Not Applicable

Type of welding current & polarity DCEN DCEN
Mode of metal transfer Not Applicable Not Applicable
Heat input 0.6 – 0.8 KJ/mm 0.45 – 0.8 KJ/mm
Welding positions PA All positions except PG & JL045
Pre-heat temperature : 32°C - Actual ≥ 15°C Minimum
Post heating : Not Applicable Not Applicable
Inter pass temperature : 125°C Maximum 125°C Maximum
Post weld –Heat Treatment : Not Applicable Not Applicable
Other Information: Not Applicable Not Applicable
Certified that test welds prepared, welded and tested satisfactorily in accordance with the requirements of the
code/testing standard indicated above

Date of Issue:11.07.2022. Examiner or Examining body

Location : Chennai , Tamilnadu Name, Date & signature
 Record of Weld Test:

Location : Kundrathur, Chennai EXAMINER/ EXAMINING BODY

Manufacture’s PWPS No:
YCE/PWPS/047/BW/PA/GTAW/T3-16
Manufacture’s WPQR No:
YCE/WPQR/047/BW/PA/GTAW/T3-16
Manufacturer: Yae Cube Equipments Plot No.54,
Thiruneermalai road, Om Prakash nagar, Natham
Kundrathur, Chennai Tamilnadu 600069
Welder Name : Mr.Pradeep – 011706
Mode of metal Transfer: Not Applicable
Joint type and weld : BW
Welding Preparation Details (Sketch)
Joint Design
TUV Rheinland Welding Technology centre
Bangalore - Karnataka, India.
Method of Preparation & Cleaning: Machining,
Grinding, Manual cleaning.
Parent Metal Spec.: IS 2062 E 350 Gr C
ISO/TR 15608 – 1.2
Material thickness(mm) : t1=8mm, t2=8mm
Out Side Pipe Diameter(mm) : N/A
Welding position : Flat ,PA
Welding Sequence

Welding Details:
Size of Type of Travel
Current Voltage Heat input
Run Process filler current/ speed
(amps) (volts) (KJ/mm)
metal Polarity (mm/min)
Root 141 Ø2.4 125-130 11-12 DCEN 110 0.6-0.68
All 141 Ø2.4 140-160 12-13 DCEN 119 0.6-0.8

1 Filler material designation and make : EN / ISO 636-A:W 42 5 2Si / AWS / SFA 5.18 ER 70S-21-A:G 38 G42
4 M21 3Si1/ AWS / SFA 5.18 ER70S-6 , Ø1.2mm, Weldfast electrodes
Any Special Baking or Other Information E.g.
2 N.A 10 N.A
Drying: (Weaving, max width of run)
ISO-14175 I1 Oscillation …… Amplitude,
3 Gas / flux: - Shielding: (Ar 100%) 11 N.A
Frequency …….dwell time
Backing: N.A 12 Pulse Welding details: N.A
Distance contact tube / work
4 Gas flow rate:- Shielding: 18 to 20 Ltrs/min 13 15-20mm
piece:
Backing: N.A 14 Plasma welding details : N.A
5 Tungsten Electrode /size: N.A 15 Torch Angle : 70-80˚
Details of Back gouging / Post weld heat treatment or
6 N.A 16 N.A
backing: aging:
7 Pre-heat temperature: Ambient ≥ 15°C 17 Time, temperature, method N.A
( Actual 32 Deg C)
8 Inter-pass Temperature: 125°C 18 Heating rates N.A
9 Post heating: N.A 19 Cooling rates N.A

Location Chennai , Tamilnadu Name, Date & signature

S.Ramesh

Test Results
 Examiner or examining body: TUV Rheinland
Manufacturer’s WPQR No: : Reference No.: 01 220 IND/V-22-0703
YCE/WPQR/047/BW/PA/GTAW/T3-16
Visual & Penetrant: Satisfactory, Report Radiography: ML/11881/3/22-23 Dt-04 Jul 2022
No.-YCE/WPQR/047 Ultrasonic: Not Applicable
Temperature: Room Temperature (28 Deg )

Tensile Test (ISO 4136): Satisfactory, Lab. Report No.: ML/11881/3/22-23 Dt-04 Jul 2022
Re Rm Fracture
Type/No. N/mm2 N/mm2 A % on Z% Location Remarks
T1 -- 464.00 -- -- Parent Metal & Satisfactory
Ductile
T2 -- 462.00 -- -- Parent Metal & Satisfactory
Ductile

Bend Test (IS0 5173): Satisfactory, Lab. Report No.: ML/11881/3/22-23 Dt-04 Jul 2022
Type/No. Bend Angle Elongation Remarks

Face Bend 180˚ X 4t -- No cracks or Fixture observed

Face Bend 180˚ X 4t -- No cracks or Fixture observed
Root Bend 180˚ X 4t -- No cracks or Fixture observed
Root Bend 180˚ X 4t -- No cracks or Fixture observed

Macroscopic Examination (ISO 17639): Satisfactory, Lab. Report No.: ML/11881/3/22-23 Dt-04 Jul 2022

Impact Test (ISO 148): NA

Notch Values in joules Average
Location/Direction (joules) Remarks
Temp. °C 1 2 3
-- -- -- -- -- -- --
-- -- -- -- -- -- --

Hardness Test (ISO 9015-1-2011) (Type/Load): HV10

Location of Measurement(Sketch): - Shown in the Lab Reort No. ML/11881/3/22-23 Dt-04 Jul 2022
Result : -Satisfactory

Other Tests: Remarks:

Test carried out in accordance with the requirements of: EN ISO 15614 – 1: 2017
Laboratory Report Reference No.: Mentioned in respective test details
Test Results were Acceptable / not acceptable
Test carried out in the presence of: Mr.Vinoth Kumar.

Name, date and signature