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PARTS MANUAL

GP/GLP/GDP070-090LJ/MJ
GP/GLP/GDP100-120MJ
(E813)

Yale Materials Handling Corporation


1400 Sullivan Drive P/N 524208463
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 01/2004
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xii for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 LIFTING MECHANISM

13 ATTACHMENTS AND HEADER HOSE GROUP

14 OPTIONS

15 NUMERICAL INDEX

16 USER SUPPORT INFORMATION

This Parts Manual is divided into 16 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... ix
ACCUMULATOR
MAST LOAD DAMPENING........................................................................................................................... 13-35
AIR FILTER
GASOLINE AND LPG....................................................................................................................................... 5-4
TIER II
DIESEL........................................................................................................................................................ 5-26
AIR INTAKE AND FILTER SYSTEM
DIESEL TIER II ............................................................................................................................................... 5-24
GASOLINE AND LPG....................................................................................................................................... 5-2
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR
GS, LPS, DS ................................................................................................................................................... 6-22
ASSEMBLED ENGINE
DIESEL TIER II ................................................................................................................................................. 2-6
AUXILIARY TUBE EXTENSION KIT
THREE STAGE FULL FREE LIFT ................................................................................................................ 13-24
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-22

B
BACK-UP ALARM ............................................................................................................................................ 14-30
BRAKE ASSEMBLY
1830 WHEEL BASE........................................................................................................................................ 10-8
2100 WHEEL BASE...................................................................................................................................... 10-12
BRAKE SYSTEM................................................................................................................................................ 10-2

C
CAB
ATTACHING PARTS
1 OF 6 ......................................................................................................................................................... 14-2
2 OF 6 ......................................................................................................................................................... 14-4
3 0F 6 .......................................................................................................................................................... 14-6
4 OF 6 ......................................................................................................................................................... 14-8
5 OF 6 ....................................................................................................................................................... 14-10
6 OF 6 ....................................................................................................................................................... 14-12
DOOR ASSEMBLY
LEFT HAND .............................................................................................................................................. 14-14
RIGHT HAND ............................................................................................................................................ 14-16
WIRE HARNESSES ..................................................................................................................................... 14-18
CAB WIRE HARNESS
HEADLIGHT AND HANDHELD LIGHT ........................................................................................................ 14-21
WORKLIGHTS AND STROBE LIGHT .......................................................................................................... 14-20
CAMSHAFT AND OIL PAN
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-44
CARRIAGE

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

C (continued)

THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-54


TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-30
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-14
CONTROL VALVE
TRANSMISSION............................................................................................................................................. 7-16
COOLING ............................................................................................................................................................. 4-2
COUNTERWEIGHT ........................................................................................................................................... 1-16
CRANKSHAFT AND PISTONS
DIESEL TIER II ............................................................................................................................................... 2-14
CYLINDER BLOCK
DIESEL TIER II ................................................................................................................................................. 2-8
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-42
CYLINDER HEAD
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-52
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL TIER II ............................................................................................................................................... 2-10

D
DIFFERENTIAL ASSEMBLY ................................................................................................................................ 8-5
DIRECTIONAL CLUTCH
FORWARD...................................................................................................................................................... 7-14
DISTRIBUTOR ASSEMBLY
4.3L EPA COMPLIANT .................................................................................................................................. 6-21
DRIP SHIELD
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-58
DRIVE AXLE ........................................................................................................................................................ 8-2
DRIVE TIRES AND WHEELS
DUAL ............................................................................................................................................................ 14-28
SINGLE
GP/GLP/GDP 100-120MJ ............................................................................................................................. 8-8
DRIVE WHEELS AND TIRES
SINGLE
GP/GLP/GDP 070-090LJ/ML ........................................................................................................................ 8-6
DUAL MIRRORS
WITHOUT CAB............................................................................................................................................. 14-36

E
ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY
G, GS, LPG AND LPS................................................................................................................................. 6-10
COWL ............................................................................................................................................................... 6-2
DIESEL TIER II ............................................................................................................................................... 6-14
ENGINE COMPARTMENT
GASOLINE AND LPG ................................................................................................................................... 6-8
TYPE DS......................................................................................................................................................... 6-18

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

E (continued)

ENGINE ASSEMBLY
GASOLINE
4.3L EPA COMPLIANT ............................................................................................................................... 2-36
LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-34
ENGINE BELT DRIVE AND ALTERNATOR MOUNTING
4.3L EPA COMPLIANT .................................................................................................................................. 2-40
ENGINE FUEL SYSTEM
LPG
4.3L EPA COMPLIANT................................................................................................................................ 5-16
ENGINE MOUNTING
DIESEL TIER II ................................................................................................................................................. 2-4
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-32
EXHAUST
DIESEL TIER II ................................................................................................................................................. 3-4
GASOLINE AND LPG....................................................................................................................................... 3-2
EXHAUST MANIFOLD
DIESEL TIER II ............................................................................................................................................... 2-22
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-38

F
FAN DRIVE ASSEMBLY....................................................................................................................................... 4-6
FENDER EXTENSIONS................................................................................................................................... 14-34
FLOOR PLATES AND COVERS .......................................................................................................................... 1-8
FLYWHEEL AND TORQUE CONVERTOR ........................................................................................................ 7-10
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................... 5-48
FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY ........................................................... 5-46
FORKS
POLISHED FULL BOTTOM TAPER
CLASS III AND IV........................................................................................................................................ 1-33
STANDARD TAPER
CLASS III..................................................................................................................................................... 1-30
CLASS IV .................................................................................................................................................... 1-32
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-46
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-50
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-26
FRONT HEADLIGHTS
WITHOUT CAB............................................................................................................................................. 14-38
FUEL FILTER
DIESEL TIER II ............................................................................................................................................... 5-34
FUEL FILTER AND SENDER
DIESEL TIER II ............................................................................................................................................... 5-32
FUEL INJECTION PUMP
DIESEL TIER II ............................................................................................................................................... 2-28

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

FUEL PUMP AND WATER SEPERATOR


DIESEL TIER II ............................................................................................................................................... 5-30
FUEL SUPPLY SYSTEM
DIESEL TIER II ............................................................................................................................................... 5-28
GASOLINE........................................................................................................................................................ 5-6
LPG................................................................................................................................................................... 5-8
FULL SUSPENSION SEAT
1 OF 2 ............................................................................................................................................................. 1-12
2 OF 2 ............................................................................................................................................................. 1-14

G
GENERAL TRUCK ............................................................................................................................................... 1-2

H
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-32
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-26
HEATER INSTALLATION
DIESEL TIER II ............................................................................................................................................. 14-26
GASOLINE.................................................................................................................................................... 14-22
LPG............................................................................................................................................................... 14-24
HIGH AND LOW VALVE ..................................................................................................................................... 7-19
HOOD AND COVERS .......................................................................................................................................... 1-6
HOW TO FIND THE DESIRED PART NUMBER..................................................................................................... xi
HOW TO USE THE ILLUSTRATED PARTS MANUAL ............................................................................................ xi
HYDRAULIC CONTROL LINES
FOUR FUNCTION .......................................................................................................................................... 11-8
THREE FUNCTION ........................................................................................................................................ 11-6
HYDRAULIC CONTROL VALVE
THREE AND FOUR FUNCTION .................................................................................................................. 11-14
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
FOUR FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-12
THREE FUNCTION (TWO LEVERS WITHOUT DETENT)
THREE FUNCTION (THREE LEVERS WITH AND WITHOUT DETENT)................................................ 11-10
HYDRAULIC FILTER HOUSING ...................................................................................................................... 11-16
HYDRAULIC PUMP.......................................................................................................................................... 11-18
HYDRAULIC SYSTEM ....................................................................................................................................... 11-2

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. xiv
IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... xiii
IDENTIFICATION OF TRUCK SERIAL NUMBER.................................................................................................. xii
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-36
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
INNER MAST AND FREE LIFT
iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

I (continued)

TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-20


INPUT CLUTCH
REVERSE....................................................................................................................................................... 7-12
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE
4.3L EPA COMPLIANT ............................................................................................................................... 2-54
INTEGRAL SIDE-SHIFT ASSEMBLY
TWO AND THREE STAGE FULL FREE-LIFT
54 AND 60-INCH....................................................................................................................................... 13-16
TWO AND THREE STAGE FULL-FREE-LIFT
48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ) .................................................................................. 13-10
TWO STAGE LIMITED FREE-LIFT
48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ) .................................................................................... 13-2
54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ) ....................................................... 13-6
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT
48 INCH (GLP/GDP35LJ, GLP/GDP40LJ)................................................................................................ 13-12
54 AND 60-INCH....................................................................................................................................... 13-18
60 INCH (GLP/GDP35LJ, GLP/GDP40LJ)................................................................................................ 13-14
TWO STAGE LIMITED FREE-LIFT
48 AND 60 INCH (GPL/GDP35LJ, GLP/GDP40LJ) .................................................................................... 13-4
54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ) ....................................................... 13-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-34
INTRUMENT PANEL ............................................................................................................................................ 6-6

L
LABELS AND DECALS ...................................................................................................................................... 1-26
LIFTING EYES ................................................................................................................................................. 14-44
LOAD BACKREST ............................................................................................................................................. 1-28
LPG REGULATING SYSTEM
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 5-20
LPG TANK BRACKET
FIXED ............................................................................................................................................................. 5-10
SWING OUT ................................................................................................................................................... 5-12
SWING OUT/DROP DOWN............................................................................................................................ 5-14

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-38
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-42
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-22
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-10
MANIFOLD VALVE ............................................................................................................................................. 7-18
MAST INSTALLATION...................................................................................................................................... 11-20
MASTER CYLINDER AND BOOSTER .............................................................................................................. 10-6

v
GENERAL INFORMATION

DESCRIPTION PAGE NO.

M (continued)

MASTER PART SHEET CROSS-REFERENCE ................................................................................................... xvi

N
NON-SUSPENSION SEAT................................................................................................................................. 1-10

O
OIL COOLER
DIESEL TIER II ............................................................................................................................................... 2-26
OIL FILTER
DIESEL TIER II ............................................................................................................................................... 2-24
OIL PAN AND PUMP
DIESEL TIER II ............................................................................................................................................... 2-16
OIL PUMP
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-56
OPERATOR MODULE ......................................................................................................................................... 1-4
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-32
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-16
OVERHEAD GUARD.......................................................................................................................................... 1-20

P
PARK BRAKE ................................................................................................................................................... 10-16

Q
QUICK DISCONNECT FITTINGS .................................................................................................................... 13-20

R
REAR ACCESS SCREEN.................................................................................................................................. 1-18
REAR DRIVE LIGHT
WITHOUT CAB............................................................................................................................................. 14-40
ROTARY EXHAUSTER
DIESEL TIER II ............................................................................................................................................... 2-30

S
SHIFT LEVER ...................................................................................................................................................... 9-6
SOUND REDUCTION ........................................................................................................................................ 1-22
STARTER
DIESEL TIER II ............................................................................................................................................... 6-24
STEER AXLE ....................................................................................................................................................... 9-8
STEER COLUMN ................................................................................................................................................. 9-4
STEER CYLINDER ............................................................................................................................................ 9-12
STEER PUMP .................................................................................................................................................... 9-14
STEER TIRES AND WHEELS ........................................................................................................................... 9-16
STEERING SYSTEM ........................................................................................................................................... 9-2

vi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

S (continued)

STROBE LIGHT
AMBER
WITHOUT CAB ......................................................................................................................................... 14-42

T
THROTTLE ARM ASSEMBLY ............................................................................................................................ 5-44
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 5-18
THROTTLE BODY ASSEMBLY
GASOLINE
4.3L EPA COMPLIANT ENGINE................................................................................................................. 5-22
THROTTLE LINKAGE
DIESEL TIER II ............................................................................................................................................... 5-42
GASOLINE AND LPG
FOOT DIRECTIONAL CONTROL PEDAL .................................................................................................. 5-40
FORWARD/REVERSE LEVER ................................................................................................................... 5-38
TILT CYLINDERS ............................................................................................................................................. 11-22
TIMING GEAR
DIESEL TIER II ............................................................................................................................................... 2-20
TRANSMISSION
1 OF 2 ............................................................................................................................................................... 7-2
2 OF 2 ............................................................................................................................................................... 7-6
TRANSMISSION LINES..................................................................................................................................... 7-20
TRANSMISSION MOUNT .................................................................................................................................. 7-22

U
UNDERCARRIAGE PAN .................................................................................................................................... 1-24

V
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-48
VALVE COVER AND ROCKER ARM SHAFT
DIESEL TIER II ............................................................................................................................................... 2-12

W
WATER PUMP AND OUTLET
DIESEL TIER II ............................................................................................................................................... 2-18
WATER SEPARATOR
DIESEL TIER II ............................................................................................................................................... 5-36
WIRE HARNESS
BACK-UP ALARM......................................................................................................................................... 14-32
MODULE
SHEET 1 OF 2 ............................................................................................................................................ 6-28
SHEET 2 OF 2 ............................................................................................................................................ 6-32
SEALED ALTERNATOR ................................................................................................................................. 6-36
WIRE HARNESS (ENGINE)

vii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

W (continued)

DIESEL TIER II ............................................................................................................................................... 6-26

viii
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type GS Gasoline-Powered Safety Rating
Memory
UL Type LP Gas-Powered Safety Rating
FRE Freezer Environment
UL Type LPS LP Gas-Powered Safety Rating
in. inches
U/S Undersize
LPG Liquefied Petroleum Gas
UL Underwriters Laboratory
MAP Manifold Absolute Pressure
V Volts
mm millimeters

ix
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

x
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 15-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

xi
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xii
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

xiii
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xiv
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

P13777 ................................. 5-4 P14312 ............................... 7-18 P14368 ............................. 12-14


P13779 ................................. 4-2 P14313 ............................... 7-19 P14369 ............................. 13-26
P13780 ................................. 4-6 P14314 ............................... 7-20 P14370 ............................. 12-16
P14224 ............................... 6-36 P14315 ............................... 7-22 P14371 ............................. 12-20
P14227 ................................. 1-2 P14320 ................................. 8-2 P14372 ............................. 12-22
P14228 ................................. 1-4 P14321 ................................. 8-5 P14373 ............................. 12-26
P14229 ................................. 1-6 P14322 ................................. 8-6 P14374 ............................. 12-30
P14230 ................................. 1-8 P14323 ................................. 8-8 P14375 ............................. 13-28
P14231 ............................... 1-10 P14324 ............................. 14-28 P14376 ............................. 12-32
P14232 ............................... 1-12 P14328 ................................. 9-2 P14377 ............................. 12-34
P14233 ............................... 1-14 P14329 ................................. 9-4 P14378 ............................. 12-36
P14234 ............................... 1-16 P14330 ................................. 9-6 P14379 ............................. 12-38
P14235 ............................... 1-18 P14331 ................................. 9-8 P14380 ............................. 12-42
P14236 ............................... 1-20 P14332 ............................... 9-12 P14381 ............................. 12-46
P14237 ............................... 1-22 P14333 ............................... 9-14 P14382 ............................. 12-50
P14238 ............................... 1-24 P14334 ............................... 9-16 P14383 ............................. 12-54
P14239 ............................... 1-26 P14336 ............................... 10-2 P14384 ............................. 13-32
P14240 ............................... 1-28 P14337 ............................... 10-6 P14385 ............................. 13-35
P14241 ............................... 1-30 P14338 ............................... 10-8 P14386 ............................... 14-2
P14242 ............................... 1-32 P14339 ............................. 10-12 P14387 ............................... 14-4
P14243 ............................... 1-33 P14340 ............................. 10-16 P14388 ............................... 14-6
P14268 ................................. 5-6 P14346 ............................... 11-2 P14389 ............................... 14-8
P14269 ................................. 5-8 P14347 ............................... 11-6 P14390 ............................. 14-10
P14276 ............................... 5-38 P14348 ............................... 11-8 P14391 ............................. 14-12
P14277 ............................... 5-40 P14349 ............................. 11-10 P14392 ............................. 14-14
P14278 ............................... 5-42 P14350 ............................. 11-12 P14393 ............................. 14-16
P14280 ............................... 5-44 P14353 ............................. 11-16 P14394 ............................. 14-18
P14281 ............................... 5-46 P14354 ............................. 11-18 P14395 ............................. 14-20
P14282 ............................... 5-48 P14355 ............................. 11-20 P14396 ............................. 14-21
P14286 ................................. 6-6 P14356 ............................. 11-22 P14398 ............................. 13-20
P14306 ................................. 7-2 P14362 ............................. 13-22 P14399 ............................. 14-30
P14307 ................................. 7-6 P14363 ............................. 13-24 P14400 ............................. 14-32
P14308 ............................... 7-10 P14364 ............................... 12-2 P14466 ................................. 2-4
P14309 ............................... 7-12 P14365 ............................... 12-4 P14467 ................................. 2-6
P14310 ............................... 7-14 P14366 ............................... 12-6 P14468 ................................. 2-8
P14311 ............................... 7-16 P14367 ............................. 12-10 P14469 ............................... 2-10

xv
GENERAL INFORMATION

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
P14470 ............................... 2-12 P14496 ............................. 13-12 P14905 ............................... 2-54
P14471 ............................... 2-14 P14497 ............................. 13-14 P14926 ............................... 5-22
P14472 ............................... 2-16 P14498 ............................. 13-16 P14933 ............................... 6-21
P14473 ............................... 2-18 P14499 ............................. 13-18 P14950 ............................... 2-40
P14474 ............................... 2-20 P14561 ................................. 3-4 P14951 ............................... 5-16
P14475 ............................... 2-22 P14562 ................................. 3-2 P14952 ............................... 5-18
P14476 ............................... 2-24 P14573 ............................... 5-24 P14953 ............................... 5-20
P14477 ............................... 2-26 P14574 ................................. 5-2 P14957 ............................... 2-34
P14478 ............................... 2-28 P14590 ............................. 14-34 P14964 ............................... 2-36
P14479 ............................... 2-30 P14591 ............................. 14-36 P14981 ................................. 6-2
P14480 ............................... 2-38 P14592 ............................. 14-38 P14982 ............................... 6-28
P14481 ............................... 2-32 P14593 ............................. 14-40 P14983 ............................... 6-32
P14482 ............................... 2-42 P14594 ............................. 14-42 P14988 ............................... 5-10
P14483 ............................... 2-44 P14595 ............................. 14-44 P15001 ............................... 5-28
P14484 ............................... 2-52 P14598 ............................. 14-22 P15002 ............................... 5-30
P14485 ............................... 2-48 P14599 ............................. 14-24 P15003 ............................... 5-32
P14486 ............................... 2-56 P14600 ............................. 14-26 P15004 ............................... 5-34
P14487 ............................... 2-58 P14765 ............................... 6-10 P15005 ............................... 5-36
P14491 ............................... 13-2 P14766 ............................... 6-14 P15027 ................................. 6-8
P14492 ............................... 13-4 P14767 ............................... 6-18 P15034 ............................... 5-12
P14493 ............................... 13-6 P14768 ............................... 6-22 P15035 ............................... 5-14
P14494 ............................... 13-8 P14769 ............................... 6-24 P15038 ............................... 5-26
P14495 ............................. 13-10 P14770 ............................... 6-26 P15351 ............................. 11-14

xvi
SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................... 1-16


FLOOR PLATES AND COVERS .......................................................................................................................... 1-8
FORKS
POLISHED FULL BOTTOM TAPER
CLASS III AND IV........................................................................................................................................ 1-33
STANDARD TAPER
CLASS III..................................................................................................................................................... 1-30
CLASS IV .................................................................................................................................................... 1-32
FULL SUSPENSION SEAT
1 OF 2 ............................................................................................................................................................. 1-12
2 OF 2 ............................................................................................................................................................. 1-14
GENERAL TRUCK ............................................................................................................................................... 1-2
HOOD AND COVERS .......................................................................................................................................... 1-6
LABELS AND DECALS ...................................................................................................................................... 1-26
LOAD BACKREST ............................................................................................................................................. 1-28
NON-SUSPENSION SEAT................................................................................................................................. 1-10
OPERATOR MODULE ......................................................................................................................................... 1-4
OVERHEAD GUARD.......................................................................................................................................... 1-20
REAR ACCESS SCREEN.................................................................................................................................. 1-18
SOUND REDUCTION ........................................................................................................................................ 1-22
UNDERCARRIAGE PAN .................................................................................................................................... 1-24

1-1
P14227 10-03

GENERAL TRUCK

GENERAL TRUCK

1-2
P14227 10-03

GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Forks (Standard Taper, Class III) (☞ P14241) ......................................................... 1


1 .. . . . Forks (Standard Taper, Class IV) (☞ P14242) ........................................................ 1
1 .. . . . Forks (Polished Full Tapered, Class III And IV) (☞ P14243) ................................... 1
2 .. . . . Load Backrest (☞ P14240) ...................................................................................... 1
3 .. . . . Mast-Two Stage Limited Free-Lift (☞ P14364) ........................................................ 1
3 .. . . . Mast-Two Stage Full Free-Lift (☞ P14370) .............................................................. 1
3 .. . . . Mast-Three Stage Full Free-Lift (☞ P14376) ........................................................... 1
4 .. . . . Seats (☞ P14231, P14232, P14233) ...................................................................... 1
5 .. . . . Overhead Guard (☞ P14236) .................................................................................. 1
6 .. . . . Floor Plates, Hood, And Covers (☞ P14229, P14230) ............................................ 1
7 .. . . . Counterweight (☞ P14234) ..................................................................................... 1
8 .. . . . Steering System (☞ P14328) .................................................................................. 1
9 .. . . . Drive System (☞ P14320) ....................................................................................... 1
10 .. . . . Electrical Systems (☞ P14286, P14765, P14766, P14767, P14933) ..................... 1
10 .. . . . Engine And Fuel Assemblies (☞ P14466, P14268, P14269, P14951, P14481) ..... 1

1-3
P14228 10-03

OPERATOR MODULE

OPERATOR MODULE

1-4
P14228 10-03

OPERATOR MODULE

ITEM PART NO. DESCRIPTION QTY

1 524145053 Operator Module (1830 Short Wheel Base) .............................................................. 1


1 524145055 Operator Module (2100 mm Long Wheel Base)........................................................ 1
2 580007036 Cup ............................................................................................................................ 4
3 580007035 Mount ........................................................................................................................ 4
4 505966562 Washer ...................................................................................................................... 6
5 504233271 Washer ...................................................................................................................... 6
6 931015915 Capscrew................................................................................................................... 2
7 449015115 Nut ............................................................................................................................. 2
8 580013487 Trim............................................................................................................................ 1
9 449022017 Lockwasher ............................................................................................................... 2
10 931015914 Capscrew................................................................................................................... 2
11 524141538 Bracket ...................................................................................................................... 1
12 504230231 Screw......................................................................................................................... 3
13 580010741 Plug ........................................................................................................................... 2
14 580010743 Plug ........................................................................................................................... 8
15 580012678 Seal ........................................................................................................................... AR
16 504323759 Stud (Optional) .......................................................................................................... 2
16 501702903 Sealant ...................................................................................................................... AR
17 909882405 Nut (Optional) ............................................................................................................ 2
18 580016557 Latch (Rotary)............................................................................................................ 1
19 203142800 Capscrew................................................................................................................... 2
20 015026000 Lockwasher ............................................................................................................... 2
21 016103500 Washer ...................................................................................................................... 2
22 580032781 Capscrew................................................................................................................... 1
23 016104000 Washer ...................................................................................................................... 2
24 014970900 Nut ............................................................................................................................. 2
25 015026400 Lockwasher ............................................................................................................... 1

1-5
P14229 10-03

HOOD AND COVERS

HOOD AND COVERS

1-6
P14229 10-03

HOOD AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 524178934 Crossmember ............................................................................................................ 1


2 504316732 Panel (LH) LPG) ........................................................................................................ 1
2 504316733 Panel (LH, Gas and Diesel) ....................................................................................... 1
2 580012765 Latch (Over Center)................................................................................................... 1
3 524143545 Cover (RH) (With Cab) .............................................................................................. 1
3 504316731 Cover (LH) (Without Cab) .......................................................................................... 1
4 524143544 Cover (LH) (With Cab) ............................................................................................... 1
4 504316730 Cover (RH) (Without Cab) ......................................................................................... 1
5 504316727 Hood .......................................................................................................................... 1
6 504316726 Panel (RH) ................................................................................................................. 1
7 504316725 Cover (Front) ............................................................................................................. 1
7 580012765 Latch (Over Center) ............................................................................................. 2
8 524178935 Seat Pan.................................................................................................................... 1
9 912326300 Pin (Hinge)................................................................................................................. 2
10 449021006 Washer ...................................................................................................................... 10
11 965801908 Cotter Pin .................................................................................................................. 2
12 505977534 Rivet .......................................................................................................................... 4
13 504229298 Nut ............................................................................................................................. 4
14 580033641 Gas Spring Assembly ................................................................................................ 2
14 580032356 Ball Stud............................................................................................................... 2
15 504316710 Latch.......................................................................................................................... 1
16 504308734 Bracket ...................................................................................................................... 2
17 580014984 Striker ........................................................................................................................ 1
18 580014430 Bolt ............................................................................................................................ 4
19 580008135 Nut ............................................................................................................................. 1
20 518790649 Stop Screw ................................................................................................................ 2
21 014970800 Nut ............................................................................................................................. 4
22 580014408 Hinge (RH)................................................................................................................. 1
23 580014407 Hinge (LH) ................................................................................................................. 1
24 518790699 Grommet.................................................................................................................... 1
25 580048480 Nut ............................................................................................................................. 2
26 504303794 Washer ...................................................................................................................... 2
27 504303794 Washer ...................................................................................................................... 1
28 580008135 Nut ............................................................................................................................. 1
29 449001415 Capscrew................................................................................................................... 2
30 449022016 Lockwasher ............................................................................................................... 6
31 518796652 Nut ............................................................................................................................. 2
32 449001014 Capscrew................................................................................................................... 2
33 504316739 Shim (0.047 in.) ......................................................................................................... AR
34 504317788 Door (Tool Box).......................................................................................................... 1
35 909882404 Nut ............................................................................................................................. 8
36 580003569 Washer ...................................................................................................................... 2
37 505976542 Capscrew................................................................................................................... 2
38 449001302 Capscrew................................................................................................................... 4
39 449022013 Lockwasher ............................................................................................................... 4
40 504230231 Screw......................................................................................................................... 4
41 449021001 Washer ...................................................................................................................... 4

1-7
P14230 10-03

FLOOR PLATES AND COVERS

F LOOR PLATES AND COVERS

1-8
P14230 10-03

FLOOR PLATES AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 504293725 Floorplate .................................................................................................................. 1


2 504293721 Floorplate .................................................................................................................. 1
3 504314712 Floormat .................................................................................................................... 1
4 504292798 Cover ......................................................................................................................... 1
5 504292799 Dash .......................................................................................................................... 1
6 505970526 Nut (Foldover)............................................................................................................ 6
7 580035541 Screw......................................................................................................................... 3
8 580035543 Screw......................................................................................................................... 2
9 580009298 Washer ...................................................................................................................... 9
10 580035542 Screw......................................................................................................................... 4
11 504317748 Flap (Right Cylinder).................................................................................................. 1
12 504317749 Flap (Left Cylinder) .................................................................................................... 1
13 580007199 Washer ...................................................................................................................... 6
14 449001134 Capscrew................................................................................................................... 6
15 449021001 Washer ...................................................................................................................... 6
16 449015098 Locknut ...................................................................................................................... 6
17 580010272 Cover ......................................................................................................................... 2
18 504292784 Cover (Radiator) (Counterweight Exhaust)................................................................ 1
18 504310722 Cover (Radiator) (Overhead Exhaust) ....................................................................... 1
19 504308785 Door (Radiator Cap) .................................................................................................. 1
19 504310723 Door (Radiator Cap) .................................................................................................. 1
20 580011980 Capscrew................................................................................................................... 3
21 580003569 Washer ...................................................................................................................... 3
22 580011736 Lanyard...................................................................................................................... 1
23 580013716 Screw......................................................................................................................... 1
24 449015112 Nut ............................................................................................................................. 1
25 015416200 Cotter Pin .................................................................................................................. 1
26 449021003 Washer ...................................................................................................................... 1

1-9
P14231 10-03

NON-SUSPENSION SEAT

NON-SU SPENSION SEAT

1-10
P14231 10-03

NON-SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

504305738 Seat Assembly (Vinyl) ............................................................................................... 1


504305737 Seat Assembly (Fabric) ............................................................................................. 1
1 504305730 Seat (Vinyl)........................................................................................................... 1
1 504305731 Seat (Fabric)......................................................................................................... 1
2 504305734 Switch .............................................................................................................. 1
3 504804733 Rod....................................................................................................................... 1
4 501753902 Capscrew ............................................................................................................. 4
5 504268729 Hip Restraint ........................................................................................................ 1
6 504233267 Washer ................................................................................................................. 4
7 504268730 Hip Restraint ........................................................................................................ 1
8 504804731 Seat Rail............................................................................................................... 1
9 504804730 Seat Rail (LH)....................................................................................................... 1
10 504804732 Capscrew ............................................................................................................. 4
11 504239208 Capscrew ............................................................................................................. 2
12 504239228 Washer ................................................................................................................. 2
13 504226209 Plug ...................................................................................................................... 2
14 016103700 Washer ................................................................................................................. 4
15 518796683 Seat Belt .................................................................................................................... 1
16 504223249 Capscrew................................................................................................................... 2
17 504223217 Washer ...................................................................................................................... 4
18 504223224 Nut ............................................................................................................................. 2
19 519996801 Base .......................................................................................................................... 1
20 519996803 Cover ......................................................................................................................... 1
21 504238298 Nut ............................................................................................................................. 4
22 501904909 Rivet .......................................................................................................................... 4
23 023604600 Washer ...................................................................................................................... 4

1-11
P14232 10-03

FULL SUSPENSION SEAT


(1 OF 2)

FULL SU SPENSION SEAT1 OF 2

1-12
P14232 10-03

FULL SUSPENSION SEAT


(1 OF 2)

ITEM PART NO. DESCRIPTION QTY

580014234 Seat Assembly (Fabric) ............................................................................................. 1


580014233 Seat Assembly (Vinyl) ............................................................................................... 1
1 580014463 Back Cushion (Fabric).......................................................................................... 1
1 580014462 Back Cushion (Vinyl) ............................................................................................ 1
2 580023147 Seat Cushion (Fabric) .......................................................................................... 1
2 580023146 Seat Cushion (Vinyl) ............................................................................................ 1
3 .. . . . Riser..................................................................................................................... 1
4 .. . . . Box ....................................................................................................................... 1
5 .. . . . Cover.................................................................................................................... 1
6 .. . . . Screw ................................................................................................................... 4
7 .. . . . Hip Restraint (RH)................................................................................................ 1
7 .. . . . Hip Restraint (LH) ................................................................................................ 1
8 .. . . . Washer ................................................................................................................. 2
9 .. . . . Bolt ....................................................................................................................... 2
10 .. . . . Nut........................................................................................................................ 10
11 .. . . . Bolt ....................................................................................................................... 2
12 .. . . . Block .................................................................................................................... 2
13 .. . . . Seat Belt............................................................................................................... 1
14 .. . . . Bolt ....................................................................................................................... 2
15 .. . . . Nut........................................................................................................................ 2
16 .. . . . Washer ................................................................................................................. 4
17 .. . . . Handle.................................................................................................................. 1
18 .. . . . Latch .................................................................................................................... 1
19 .. . . . Bracket ................................................................................................................. 1
20 .. . . . Spacer.................................................................................................................. 1
21 .. . . . Spring................................................................................................................... 1
22 .. . . . Knob..................................................................................................................... 1
23 .. . . . Spring Extension .................................................................................................. 1
24 .. . . . Pivot ..................................................................................................................... 2
25 .. . . . Washer ................................................................................................................. 2
26 .. . . . Nut........................................................................................................................ 2
27 .. . . . Bolt ....................................................................................................................... 2
28 .. . . . Nut........................................................................................................................ 6
29 580014473 Handle Kit............................................................................................................. 1
30 .. . . . Slide (RH)............................................................................................................. 1
31 .. . . . Slide (LH) ............................................................................................................. 1
32 .. . . . Bolt ....................................................................................................................... 4
33 .. . . . Screw ................................................................................................................... 2
34 580014469 Suspension Kit ..................................................................................................... 1
35 023604600 Washer ...................................................................................................................... 4
36 504238298 Nut ............................................................................................................................. 4

580014465 Manual Holder Kit (Includes Items 3-6) ..................................................................... 1


580014466 Hip Restraint Kit (RH) (Includes Items 7-12, 33) ....................................................... 1
580014467 Hip Restraint Kit (LH) (Includes Items 7-12, 33)........................................................ 1
580014468 Seat Belt Kit (Includes Items 13-16) .......................................................................... 1
580014474 Recliner Kit (Includes Items 17-28) ........................................................................... 1
580014471 Slide Kit (Includes Items 30-32)................................................................................. 1

1-13
P14233 10-03

FULL SUSPENSION SEAT


(2 OF 2)

FULL SU SPENSION SEAT2 OF 2

1-14
P14233 10-03

FULL SUSPENSION SEAT


(2 OF 2)

ITEM PART NO. DESCRIPTION QTY

580014234 Seat Assembly (Fabric) ............................................................................................. 1


580014233 Seat Assembly (Vinyl) ............................................................................................... 1
1 580013419 Boot Kit................................................................................................................. 1
2 580013420 Roller and Bearing Kit .......................................................................................... 1
3 580013421 Bumper and Stop Kit ............................................................................................ 1
4 580013422 Bearing Shaft Kit .................................................................................................. 1
5 580013423 Weight Adjuster Indicator Kit ................................................................................ 1
6 580013427 Recliner Knob....................................................................................................... 1
7 580013425 Suspension Spring Kit.......................................................................................... 1
8 580014470 Scissor Assembly ................................................................................................. 1
9 580018888 Shock Absorber.................................................................................................... 1

1-15
P14234 10-03

COUNTERWEIGHT

COUNTERWEIGHT

1-16
P14234 10-03

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 504294725 Counterweight (GP070 LJ) ........................................................................................ 1


1 504294726 Counterweight (GP 080 LJ) ....................................................................................... 1
1 504294727 Counterweight (GP 090 LJ) ....................................................................................... 1
1 504294728 Counterweight (GP 100 MJ) ...................................................................................... 1
1 504294729 Counterweight (GP 110 MJ) ...................................................................................... 1
1 504294730 Counterweight (GP 120 MJ) ...................................................................................... 1
2 504294746 Tow Pin ...................................................................................................................... 1
3 580010394 Seal (GP 070 LJ, 080 LJ, 090 LJ).............................................................................. 2
3 580010392 Seal (GP 100 MJ, 110 MJ, 120 MJ)........................................................................... 2
4 925776402 Cap ............................................................................................................................ 2
5 449001409 Capscrew................................................................................................................... 2
6 955400911 Lockwasher ............................................................................................................... 2
7 580017374 Washer ...................................................................................................................... 1
8 505970557 Shim (0.109 in.) ......................................................................................................... 4
9 504226242 Washer ...................................................................................................................... 4
10 449022016 Lockwasher ............................................................................................................... 4
11 449015014 Nut ............................................................................................................................. 4

1-17
P14235 10-03

REAR ACCESS SCREEN

REAR ACCESS SCREEN

1-18
P14235 10-03

REAR ACCESS SCREEN

ITEM PART NO. DESCRIPTION QTY

1 524140127 Screen (LH) (1830/1880 mm Short Wheel Base)...................................................... 1


1 524140128 Screen (RH) (1830/1880 mm Short Wheel Base) ..................................................... 1
1 524140129 Screen (RH) (1830 mm Short Wheel Base) .............................................................. 1
2 580014292 Screen (2100 mm Long Wheel Base) ....................................................................... 1
3 580014829 Washer ...................................................................................................................... 4
4 449022016 Lockwasher ............................................................................................................... 4
5 449001014 Capscrew................................................................................................................... 4
6 580008988 Nut ............................................................................................................................. 4

1-19
P14236 10-03

OVERHEAD GUARD

OVERHEAD GUARD

1-20
P14236 10-03

OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 a 524166186 Overhead Guard (OAH 86.3 in.) ................................................................................ 1


1 b 504307760 Overhead Guard (OAH 86.3 in.) ................................................................................ 1
1 a 524166189 Overhead Guard (OAH 89.5 in.) ................................................................................ 1
1 b 504314715 Overhead Guard (OAH 89.5 in.) ................................................................................ 1
2 580007037 Handle ....................................................................................................................... 1
3 504230231 Screw......................................................................................................................... 2
4 931015902 Capscrew................................................................................................................... 4
5 504233271 Washer ...................................................................................................................... 6
6 449022017 Lockwasher ............................................................................................................... 6
7 501725901 Capscrew................................................................................................................... 2
8 504241783 Plug ........................................................................................................................... 6
9 504241782 Plug ........................................................................................................................... 14
10 504241784 Plug ........................................................................................................................... 4
11 580012485 Seal ........................................................................................................................... 1
12 505972576 Plug ........................................................................................................................... 2
13 258979300 Plug ........................................................................................................................... 8

FOOTNOTES:
a Gasoline And Diesel
b LPG

1-21
P14237 10-03

SOUND REDUCTION

SOUND REDUCTION

1-22
P14237 10-03

SOUND REDUCTION

KEY:
A: 1830 mm Short Wheel Base
B: 2100 mm Long Wheel Base

QTY
ITEM PART NO. DESCRIPTION A B

1 580011017 Undercarriage Pan (☞ P14238) ...................................................................... 1 ..


1 580011018 Undercarriage Pan (☞ P14238) ...................................................................... .. 1
2 580001471 Capscrew........................................................................................................... 1 1
3 580001698 Washer .............................................................................................................. 2 2
4 449022018 Lockwasher ....................................................................................................... 1 1
5 449015002 Nut ..................................................................................................................... 1 1
6 518793609 Fastener ............................................................................................................ 12 12
7 580014100 Sound Liner (Seat) ............................................................................................ 1 1
8 580014101 Sound Liner (Seat) ............................................................................................ 1 1
9 580014102 Sound Liner (Seat) ............................................................................................ 1 1
10 580014103 Sound Liner (Floor Plate) .................................................................................. 1 1
11 580014104 Sound Liner (Floor Plate) .................................................................................. 2 2
12 580011023 Rivet .................................................................................................................. 15 15
13 580013498 Washer .............................................................................................................. 15 15
14 580032782 Seal ................................................................................................................... AR AR
15 580032783 Pad .................................................................................................................... 1 1
16 504323772 Liner (Hood LH) ................................................................................................. 1 1
17 504323773 Liner (Hood RH) ................................................................................................ 1 1
18 504323774 Liner (Door LH).................................................................................................. 1 1
19 504323775 Liner (Door RH) ................................................................................................. 1 1
20 504323776 Liner (Front Cover) ............................................................................................ 1 1
21 524139698 Cowl Barrier....................................................................................................... 1 1
22 524139468 Seat Panel (RH) ................................................................................................ 1 1
23 524139469 Seat Panel (RH) ................................................................................................ 1 1
24 524139470 Seat Panel (LH) ................................................................................................. 1 1
25 524139471 Seat Panel (LH) ................................................................................................. 1 1
26 524139472 Door Panel (RH) ................................................................................................ 1 1
27 524139473 Door Panel (LH)................................................................................................. 1 1
28 524139474 Panel (Front)...................................................................................................... 1 1
29 524139700 Sound Liner (Radiator Cover)............................................................................ 1 1
30 524139701 Sound Barrier (Radiator Cover)......................................................................... 1 1
31 524139702 Foam Block........................................................................................................ 1 1

524139699 Barrier Kit (Includes Items 22-28)...................................................................... 1 1

1-23
P14238 10-03

UNDERCARRIAGE PAN

UNDERCARRIAGE PAN

1-24
P14238 10-03

UNDERCARRIAGE PAN

KEY:
A: 1830 mm Short Wheel Base
B: 2100 mm Long Wheel Base

QTY
ITEM PART NO. DESCRIPTION A B

580011017 Undercarriage Pan (Assembly) ......................................................................... 1 ..


580011018 Undercarriage Pan (Assembly) ......................................................................... .. 1
1 580013496 Pan ................................................................................................................ 1 ..
1 580013497 Pan ................................................................................................................ .. 1
2 580011026 Nut................................................................................................................. 4 4
3 580011028 Capscrew ...................................................................................................... 4 4
4 580011025 Bumper.......................................................................................................... 3 3
5 580011024 Screw ............................................................................................................ 1 1
6 449021002 Washer .......................................................................................................... 1 1
7 449015112 Nut................................................................................................................. 1 1
8 580011023 Rivet .............................................................................................................. 8 8
9 580011021 Liner .............................................................................................................. 1 ..
9 580011022 Liner .............................................................................................................. .. 1
10 580013498 Washer .......................................................................................................... 8 8
11 580011030 Edge Strip (250 mm) ..................................................................................... 2 2
12 580011031 Edge Strip (420 mm) ..................................................................................... 4 4
13 449021003 Washer .......................................................................................................... 4 6
14 449022018 Lockwasher ................................................................................................... 4 6

1-25
P14239 10-03

LABELS AND DECALS

LABELS AND DECALS

1-26
P14239 10-03

LABELS AND DECALS

ITEM PART NO. DESCRIPTION QTY

1 505976595 Label (Mast Warning) ................................................................................................ 2


2 912845301 Label (Yale)................................................................................................................ 2
3 504231248 Label (No Riders) ...................................................................................................... 2
4 519798601 Label (Hoist Handle).................................................................................................. 1
5 519798602 Label (Tilt Handle) ..................................................................................................... 1
6 505890500 Label (Patents and Trademarks) ............................................................................... 2
7 a .. . . . Label (Impact Rating) (Overhead Guard) .................................................................. 1
8 580008064 Cover (Capacity Plate) .............................................................................................. 1
9 505976530 Rivet .......................................................................................................................... 4
10 505976566 Label (Fan Warning) .................................................................................................. 1
11 505976556 Label (Fan Warning) .................................................................................................. 2
12 504575274 Label (Park Brake without Seat Brake)...................................................................... 1
13 505976545 Label (Antifreeze) ...................................................................................................... 1
14 504323768 Label (Yale) (Counterweight) ..................................................................................... 1
15 520045130 Label (Drive Train Protection) .................................................................................... 1
16 912845302 Label (Yale)................................................................................................................ 2
17 504231215 Label (Mast Warning) ................................................................................................ 1
18 504231252 Label (Pinch Point) .................................................................................................... 2
19 505977535 Label (Operator Warning).......................................................................................... 1
20 504231296 Label (Operator Restraint)......................................................................................... 2
21 a .. . . . Label (Capacity Plate) ............................................................................................... 1
22 505977565 Label (Flammable LP-Gas) ....................................................................................... 1
23 505977581 Label (Radial Tire Warning) (Radial Tire).................................................................. 1
24 502135204 Inspection Plate (UL Type GS) .................................................................................. 1
24 502135205 Inspection Plate (UL Type LP) ................................................................................... 1
24 502135206 Inspection Plate (UL Type LPS)................................................................................. 1
24 502135208 Inspection Plate (UL Type DS) .................................................................................. 1
24 502135223 Inspection Plate (UL Type G)..................................................................................... 1
25 505977534 Rivet .......................................................................................................................... 4
25 505977584 Gripnail (Optional) ..................................................................................................... 4
26 580026934 Label (LPG Tank)....................................................................................................... 1
27 505976530 Rivet .......................................................................................................................... 2
27 504235209 Gripnail (Optional) ..................................................................................................... 2
28 505978570 Label (Type DS) (UL Fire Safety) .............................................................................. 1
28 505977525 Label (Type GS) (UL Fire Safety) .............................................................................. 2
28 505978586 Label (Type LPS) (UL Fire Safety)............................................................................. 2
29 505978556 Label (Battery Disconnect) (UL Type GS, LPS)......................................................... 1
30 519798604 Label (Auxiliary Function - Side-Shift) ....................................................................... 1

FOOTNOTES:
a See Your Local Yale Dealer

1-27
P14240 10-03

LOAD BACKREST

LOAD BACKREST

1-28
P14240 10-03

LOAD BACKREST

KEY:
A: 1830 mm Short Wheel Base
B: 2100 mm Long Wheel Base

QTY
ITEM PART NO. DESCRIPTION A B

1 504314701 Load Backrest Extension (48 in.)....................................................................... 1 ..


1 504314705 Load Backrest Extension (48 in.)....................................................................... .. 1
1 504314703 Load Backrest Extension (60 in.)....................................................................... 1 ..
1 504314707 Load Backrest Extension (60 in.)....................................................................... .. 1
2 580013508 Capscrew ...................................................................................................... 4 4
3 061278200 Washer .......................................................................................................... 4 4
3 504233271 Washer (Optional) ......................................................................................... 4 4
4 909882405 Nut................................................................................................................. 4 4

1-29
P14241 10-03

FORKS
(STANDARD TAPER) (CLASS III)

FORKSSTANDARD TAPERCLASS III

KEY:
A: GDP, GP/GLP 070 LJ
B: GDP, GP/GLP 080 LJ
C: GDP, GP/GLP 090 LJ

QTY
ITEM PART NO. DESCRIPTION A B C

1 a 518688603 Fork (48 in.) ............................................................................................ 2 2 2


1 b 518688604 Fork (54 in.) ............................................................................................ 2 2 ..
1 a 518688605 Fork (60 in.) ............................................................................................ 2 .. ..
1 b 518717605 Fork (60 in.) ............................................................................................ .. 2 2
1 a 518688607 Fork (72 in.) ............................................................................................ 2 .. ..
1 b 518717607 Fork (72 in.) ............................................................................................ .. 2 2
2 580035001 Retainer Pin ....................................................................................... 1 1 1
3 580034999 Knob................................................................................................... 1 1 1
4 580016727 Washer ............................................................................................... 1 1 1
5 580026751 Spring................................................................................................. 1 1 1
6 580035011 Pin ...................................................................................................... 1 1 1

1-30
P14241 10-03

FORKS
(STANDARD TAPER) (CLASS III)

QTY
ITEM PART NO. DESCRIPTION A B C

7 580016736 Wedge ................................................................................................ 1 1 1

580035017 Latch Kit (Class III) (Includes Items 2-7) ............................................ 1 1 1

FOOTNOTES:
a (50 mm x 125 mm, 2 in. x 5 in.)
b (50 mm x 150 mm, 2 in. x 6 in.)

NOTE:
Other fork dimensions are available upon request. Contact your Yale truck dealer.

1-31
P14242 10-03

FORKS
(STANDARD TAPER) (CLASS IV)

FORKSSTANDARD TAPERCLASS IV

KEY:
A: GDP, GP/GLP 070 MJ
B: GDP, GP/GLP 080 MJ
C: GDP, GP/GLP 090 MJ

QTY
ITEM PART NO. DESCRIPTION A B C

1 a 518718603 Fork (48 in.) ............................................................................................ 2 .. ..


1 a 518718604 Fork (54 in.) ............................................................................................ 2 2 ..
1 a 518718605 Fork (60 in.) ............................................................................................ 2 2 ..
1 b 505849503 Fork (48 in.) ............................................................................................ .. .. 2
1 b 505849504 Fork (54 in.) ............................................................................................ .. 2 2
1 b 505849507 Fork (72 in.) ............................................................................................ .. .. 2
2 580035001 Retainer Pin ....................................................................................... 1 1 1
3 580034999 Knob................................................................................................... 1 1 1
4 580026753 Spring................................................................................................. 1 1 1
5 580035018 Pin ...................................................................................................... 1 1 1

580035019 Latch Kit (Class IV) (Includes Items 2-5)............................................ 1 1 1

FOOTNOTES:
a (50mm x 150 mm, 2 in. x 6 in.)
b (60 mm x 150 mm, 2.36 in. x 6 in.)

1-32
P14243 10-03

FORKS
(POLISHED FULL BOTTOM TAPER) (CLASS III AND IV)

FORKSPOLISHED FULL BOTTOM TAPERCL ASS III AND IV

KEY:
A: GDP, GP/GLP 070, 080, AND 090 LJ
B: GDP, GP/GLP 100, 110, AND 120 MJ

QTY
ITEM PART NO. DESCRIPTION A B

1 524139139 Fork (47.5 in.) .................................................................................................... 2 ..


1 524139140 Fork (54 in.) ....................................................................................................... 2 ..
1 524139141 Fork (47.5 in.) .................................................................................................... .. 2
1 524139142 Fork (54 in.) ....................................................................................................... .. 2
2 580035001 Retainer Pin .................................................................................................. 1 1
3 580034999 Knob.............................................................................................................. 1 1
4 580016727 Washer .......................................................................................................... 1 ..
5 580026751 Spring............................................................................................................ 1 ..
5 580026753 Spring............................................................................................................ .. 1
6 580035011 Pin ................................................................................................................. 1 ..
6 580035018 Pin ................................................................................................................. .. 1
7 580016736 Wedge ........................................................................................................... 1 ..

580035017 Latch Kit (Class III) (Includes Items 2-7) ....................................................... 2 ..


580035019 Latch Kit (Class IV) (Includes Items 2-3, 5-6) ............................................... .. 2

1-33
NOTES

1-34
SECTION 2

2 ENGINE ASSEMBLY

2 ENGINE ASSEMBLY
CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

ASSEMBLED ENGINE
DIESEL TIER II ................................................................................................................................................. 2-6
CAMSHAFT AND OIL PAN
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-44
CRANKSHAFT AND PISTONS
DIESEL TIER II ............................................................................................................................................... 2-14
CYLINDER BLOCK
DIESEL TIER II ................................................................................................................................................. 2-8
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-42
CYLINDER HEAD
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-52
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL TIER II ............................................................................................................................................... 2-10
DRIP SHIELD
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-58
ENGINE ASSEMBLY
GASOLINE
4.3L EPA COMPLIANT ............................................................................................................................... 2-36
LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-34
ENGINE BELT DRIVE AND ALTERNATOR MOUNTING
4.3L EPA COMPLIANT .................................................................................................................................. 2-40
ENGINE MOUNTING
DIESEL TIER II ................................................................................................................................................. 2-4
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-32
EXHAUST MANIFOLD
DIESEL TIER II ............................................................................................................................................... 2-22
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-38
FUEL INJECTION PUMP
DIESEL TIER II ............................................................................................................................................... 2-28
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE
4.3L EPA COMPLIANT ............................................................................................................................... 2-54
OIL COOLER
DIESEL TIER II ............................................................................................................................................... 2-26
OIL FILTER
DIESEL TIER II ............................................................................................................................................... 2-24
OIL PAN AND PUMP
DIESEL TIER II ............................................................................................................................................... 2-16
OIL PUMP
GASOLINE AND LPG

2-1
CONTENTS

DESCRIPTION PAGE

4.3L EPA COMPLIANT ............................................................................................................................... 2-56


ROTARY EXHAUSTER
DIESEL TIER II ............................................................................................................................................... 2-30
TIMING GEAR
DIESEL TIER II ............................................................................................................................................... 2-20
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-48
VALVE COVER AND ROCKER ARM SHAFT
DIESEL TIER II ............................................................................................................................................... 2-12
WATER PUMP AND OUTLET
DIESEL TIER II ............................................................................................................................................... 2-18

2-2
NOTES

2-3
P14466 10-03

ENGINE MOUNTING
(DIESEL TIER II)

ENGINE MOUNTINGDIESEL TIER II

2-4
P14466 10-03

ENGINE MOUNTING
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

1 449022017 Lockwasher ............................................................................................................... 8


2 580002379 Mount (LH)................................................................................................................. 1
3 580002380 Mount (RH) ................................................................................................................ 1
4 502565907 Capscrew................................................................................................................... 8
5 580008844 Washer ...................................................................................................................... 2
6 449001317 Capscrew................................................................................................................... 2
7 580002384 Shim (0.039 in.) ......................................................................................................... AR
8 580002385 Washer ...................................................................................................................... 2
9 580002367 Snubber Cup (Snubbing)........................................................................................... 2
10 580002369 Spacer ....................................................................................................................... 2
11 580002366 Isolator....................................................................................................................... 2
12 580025157 Washer ...................................................................................................................... 2
13 504225240 Nut ............................................................................................................................. 2
14 580002370 Bumper ...................................................................................................................... 2

2-5
P14467 10-03

ASSEMBLED ENGINE
(DIESEL TIER II)

ASSEMBL ED ENGINEDIESEL TIER II

2-6
P14467 10-03

ASSEMBLED ENGINE
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

1 580048225 Engine ....................................................................................................................... 1


2 580049849 Bracket ...................................................................................................................... 1
3 580004294 Screw......................................................................................................................... 2
4 580005348 Capscrew................................................................................................................... 1
5 580050039 Bracket ...................................................................................................................... 1
6 580005302 Sleeve .................................................................................................................. 2
7 518790687 Washer ...................................................................................................................... 1
8 580027572 Nut (Flange)............................................................................................................... 1
9 580009176 Flywheel Assembly.................................................................................................... 1
9 580034760 Flywheel ............................................................................................................... 1
9 580008847 Ring Gear............................................................................................................. 1
10 580008940 Flexplate .................................................................................................................... 1
11 580009177 Washer (Special Flex) ............................................................................................... 1
12 502566902 Washer ...................................................................................................................... 6
13 580009531 Bolt ............................................................................................................................ 7
13 520039889 Sealant ...................................................................................................................... AR
14 449022013 Lockwasher ............................................................................................................... 7
15 449001302 Capscrew................................................................................................................... 6
16 520045522 Pin ............................................................................................................................. 2
17 449022017 Lockwasher ............................................................................................................... 2
18 449001058 Capscrew................................................................................................................... 2
19 900005257 Pin ............................................................................................................................. 2
20 580009173 Housing (Flywheel).................................................................................................... 1
21 580002378 Cover ......................................................................................................................... 1
22 449001418 Capscrew................................................................................................................... 1
23 580046602 Bracket ...................................................................................................................... 1
24 580048226 Air Intake ................................................................................................................... 1

2-7
P14468 10-03

CYLINDER BLOCK
(DIESEL TIER II)

CYLINDER BLOCKDIESEL TIER II

2-8
P14468 10-03

CYLINDER BLOCK
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580047220 Cylinder Block Kit ................................................................................................. 1
2 .. . . . Bearing Caps ................................................................................................... 5
3 580004126 Thimble ............................................................................................................ 10
4 203088400 Capscrew ......................................................................................................... 10
5 580047221 Bushing............................................................................................................ 1
6 580047227 Plug.................................................................................................................. 1
7 580047226 Plug.................................................................................................................. 1
8 580047223 Plug.................................................................................................................. 2
9 580004124 Plug.................................................................................................................. 1
10 006397100 Fitting ............................................................................................................... 1
11 580047225 Plug.................................................................................................................. 2
12 580004195 Pin.................................................................................................................... 2
13 580047222 Plug.................................................................................................................. 1
14 580047224 Plug.................................................................................................................. 1
15 580047228 Cooling Jet....................................................................................................... 4
16 580005448 Screw ............................................................................................................... 4
17 580047230 Gasket.............................................................................................................. 1
18 580047229 Plate................................................................................................................. 1
19 580004325 Screw ............................................................................................................... 4
20 580047268 Housing............................................................................................................ 1
21 580040599 Bolt................................................................................................................... 10
22 580047317 Plug.................................................................................................................. 1
23 014931500 Fitting ............................................................................................................... 1

580047406 Top Gasket (Includes Item 17)................................................................................... 1

2-9
P14469 10-03

CYLINDER HEAD AND INDUCTION MANIFOLD


(DIESEL TIER II)

CYLINDER HEAD AND INDUCTION MANIFOL DDIESEL T IER II

2-10
P14469 10-03

CYLINDER HEAD AND INDUCTION MANIFOLD


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580047269 Cylinder Head Kit ................................................................................................. 1
2 023082300 Fitting ............................................................................................................... 1
3 580005197 Valve Guide...................................................................................................... 8
4 580047270 Inlet Valve Insert .............................................................................................. 4
5 580047271 Exhaust Valve Insert ........................................................................................ 4
6 580004132 Plug.................................................................................................................. 2
7 006397100 Fitting ............................................................................................................... 4
8 580047272 Inlet Valve ........................................................................................................ 4
9 580047274 Valve Spring..................................................................................................... 8
10 580047273 Seal.................................................................................................................. 8
11 580047275 Cap .................................................................................................................. 8
12 580004187 Keeper ............................................................................................................. 16
13 580047276 Exhaust Valve .................................................................................................. 4
14 580047277 Plug.................................................................................................................. 1
15 580040633 O-Ring ............................................................................................................. 1
16 580047278 Gasket.................................................................................................................. 1
17 580047279 Screw ................................................................................................................... 7
18 580047280 Screw ................................................................................................................... 3
19 580047315 Sender.................................................................................................................. 1
20 580047316 Cable.................................................................................................................... 1
21 580047393 Glow Plug............................................................................................................. 4
22 580047394 Bar........................................................................................................................ 3
23 580047409 Plate ..................................................................................................................... 3
24 580008303 Sealant ................................................................................................................. AR
25 580004325 Screw ................................................................................................................... 12
26 580047277 Plug ...................................................................................................................... 1
27 580040633 O-Ring.................................................................................................................. 1

580047406 Top Gasket (Includes Item 16)................................................................................... 1

2-11
P14470 10-03

VALVE COVER AND ROCKER ARM SHAFT


(DIESEL TIER II)

VALVE COVER AND ROCKER ARM SHAFTDIESEL TIER II

2-12
P14470 10-03

VALVE COVER AND ROCKER ARM SHAFT


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


580047281 Rocker Assembly ................................................................................................. 1
1 580047282 Shaft Assembly ................................................................................................ 1
2 580047283 Plug ............................................................................................................. 2
3 580047285 Rocker Arm Assembly ..................................................................................... 4
4 580047289 Rocker Arm Assembly ..................................................................................... 4
5 014972900 Nut ............................................................................................................... 1
6 580013039 Screw........................................................................................................... 1
7 580047288 Spring .............................................................................................................. 3
8 580047287 Snap Ring ........................................................................................................ 2
9 580047291 Washer............................................................................................................. 2
10 580047292 Screw ............................................................................................................... 1
11 580047293 Screw ............................................................................................................... 3
12 580047326 Cover Assembly ................................................................................................... 1
13 580047327 Gasket.............................................................................................................. 1
14 580047328 Screw ............................................................................................................... 10
15 580047329 Spring .............................................................................................................. 2
16 580047330 Cap .................................................................................................................. 1
17 580047331 Diaphragm ....................................................................................................... 1
18 580047332 Plate................................................................................................................. 1
19 580047333 Screw ............................................................................................................... 4
20 580047334 Cap .................................................................................................................. 1
21 580004330 Cap Assembly.................................................................................................. 1
22 580033229 O-Ring ......................................................................................................... 1
23 580047337 Cover ............................................................................................................... 1
24 580004248 Screw ............................................................................................................... 3
25 580047338 Breather Pipe ................................................................................................... 1
26 580047339 Gasket.............................................................................................................. 1
27 580047328 Screw ............................................................................................................... 2
28 580047341 O-Ring ............................................................................................................. 1

580047406 Top Gasket (Includes Items 13, 26)........................................................................... 1

2-13
P14471 10-03

CRANKSHAFT AND PISTONS


(DIESEL TIER II)

CRANKSHA FT AND PISTONSDIESEL TIER II

2-14
P14471 10-03

CRANKSHAFT AND PISTONS


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580047231 Crankshaft Assembly ........................................................................................... 1
2 580047232 Main Bearing Kit (Standard) ............................................................................ 1
2 580047234 Main Bearing Kit (0.10 in.) ............................................................................... 1
2 580047235 Main Bearing Kit (0.20 in.) ............................................................................... 1
2 580047236 Main Bearing Kit (0.30 in.) ............................................................................... 1
3 580047233 Bearing Kit (Standard) ..................................................................................... 1
3 580047237 Bearing Kit (0.10 in) ......................................................................................... 1
3 580047238 Bearing Kit (0.20 in.) ........................................................................................ 1
3 580047239 Bearing Kit (0.30 in.) ........................................................................................ 1
4 580004160 Thrust Washer (Standard) ............................................................................... 2
4 580004168 Thrust Washer (0.007 in.) ................................................................................ 2
5 580004161 Thrust Washer (Standard) ............................................................................... 2
5 580004169 Thrust Washer (0.007 in.) ................................................................................ 2
6 580004178 Key ................................................................................................................... 1
7 580040592 Gear ..................................................................................................................... 1
8 580047240 Piston and Ring Kit............................................................................................... 4
9 .. . . . Piston ............................................................................................................... 1
10 .. . . . Pin.................................................................................................................... 1
11 580004175 Snap Ring ............................................................................................................ 2
12 580047241 Piston Ring Kit...................................................................................................... 1
13 580047262 Connecting Rod Kit ("F Red") .............................................................................. 4
13 580047263 Connecting Rod Kit ("G Orange") ........................................................................ 4
13 580047264 Connecting Rod Kit ("H White") ........................................................................... 4
13 580047265 Connecting Rod Kit ("J Brown") ........................................................................... 4
13 580047266 Connecting Rod Kit ("K Purple") .......................................................................... 4
13 580047267 Connecting Rod Kit ("L Blue") .............................................................................. 4
14 580047260 Bushing............................................................................................................ 1
15 580047261 Bolt................................................................................................................... 2
16 580004347 Pulley ................................................................................................................... 1
17 580004348 Block .................................................................................................................... 1
18 580004349 Screw ................................................................................................................... 3

2-15
P14472 10-03

OIL PAN AND PUMP


(DIESEL TIER II)

OIL PAN AND PUMPDIESEL TIER II

2-16
P14472 10-03

OIL PAN AND PUMP


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580009006 Oil Pan.................................................................................................................. 1
2 580004301 Insert................................................................................................................ 2
3 580004302 Plug ...................................................................................................................... 2
4 580004303 O-Ring.................................................................................................................. 2
5 580005255 Plug ...................................................................................................................... 1
6 580047318 Gasket.................................................................................................................. 1
7 580004325 Screw ................................................................................................................... 2
8 580047319 Bridge Piece......................................................................................................... 1
9 580004306 Screw ................................................................................................................... 2
10 580004307 Screw ................................................................................................................... 6
11 580004150 Screw ................................................................................................................... 12
12 580047320 Tube ..................................................................................................................... 1
13 580047321 Clip................................................................................................................... 1
14 580004312 Nut ................................................................................................................... 1
15 580004314 Olive................................................................................................................. 1
16 580047322 Screw ................................................................................................................... 1
17 580047324 Bracket ................................................................................................................. 1
18 580004320 Screw ................................................................................................................... 1
19 580047323 Dipstick................................................................................................................. 1
20 580047325 Pipe ...................................................................................................................... 1
21 580004309 Gasket.................................................................................................................. 1
22 580004242 Screw ................................................................................................................... 2
23 580047378 Oil Pump .............................................................................................................. 1
24 580005248 Screw ................................................................................................................... 5

580047414 Bottom Gasket Kit (Includes Items 4, 21) .................................................................. 1

2-17
P14473 10-03

WATER PUMP AND OUTLET


(DIESEL TIER II)

WAT ER PUMP AND OUTLETDIESEL TIER II

2-18
P14473 10-03

WATER PUMP AND OUTLET


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580047363 Outlet Assembly ................................................................................................... 1
2 .. . . . Housing............................................................................................................ 1
3 580047365 Thermostat....................................................................................................... 1
4 580047366 O-Ring ............................................................................................................. 1
5 580004356 Screw ................................................................................................................... 1
6 580004242 Screw ................................................................................................................... 1
7 580047354 Water Pump Replacement Kit .............................................................................. 1
7 580047355 Gear ................................................................................................................. 1
7 580047357 Repair Kit ......................................................................................................... 1
8 580047356 Gasket.............................................................................................................. 1
9 580005256 Screw ................................................................................................................... 2
10 580004243 Screw ................................................................................................................... 2
11 580004356 Screw ................................................................................................................... 2
12 580047360 Pipe ...................................................................................................................... 1
13 580047361 O-Ring ............................................................................................................. 1
14 580047362 O-Ring ............................................................................................................. 1
15 580004150 Screw......................................................................................................................... 2
16 023082300 Fitting......................................................................................................................... 3

2-19
P14474 10-03

TIMING GEAR
(DIESEL TIER II)

TIMIN G GEARDIESEL TIER II

2-20
P14474 10-03

TIMING GEAR
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580047370 Timing Case ......................................................................................................... 1
2 580004239 Seal ...................................................................................................................... 1
3 580047371 Gasket.................................................................................................................. 1
4 580047372 Gasket.................................................................................................................. 1
5 580004150 Screw ................................................................................................................... 8
6 580040875 Screw ................................................................................................................... 4
7 580047373 Idler Gear Assembly............................................................................................. 1
8 .. . . . Idler Gear ......................................................................................................... 1
9 580004235 Bushing............................................................................................................ 2
10 580004233 Hub....................................................................................................................... 1
11 580004236 Plate ..................................................................................................................... 1
12 580004237 Screw ................................................................................................................... 6
13 580040672 Gear ..................................................................................................................... 1
14 580004178 Key ....................................................................................................................... 1
15 580004232 Washer ................................................................................................................. 1
16 580004229 Pin ........................................................................................................................ 1
17 580004231 Screw ................................................................................................................... 1
18 580047374 Thrust Washer (Not Illustrated) ............................................................................ 1
19 580047375 Cover.................................................................................................................... 1
20 580047376 Gasket.................................................................................................................. 1
21 580004286 Screw ................................................................................................................... 9
22 580004356 Screw ................................................................................................................... 5
23 580004294 Screw ................................................................................................................... 1
24 580047342 Plug ...................................................................................................................... 1
25 580047295 Camshaft.............................................................................................................. 1
26 580005889 Tappet .................................................................................................................. 8
27 580004220 Rod....................................................................................................................... 8

580047414 Bottom Gasket Kit (Includes Items 3-4, 20)............................................................... 1

2-21
P14475 10-03

EXHAUST MANIFOLD
(DIESEL TIER II)

EXHAUST MANIFOLDDIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580047379 Exhaust Manifold.................................................................................................. 1
2 580047380 Gasket.................................................................................................................. 1
3 580033132 Screw ................................................................................................................... 8
4 580004398 Stud...................................................................................................................... 3
5 580004399 Nut........................................................................................................................ 3

2-22
NOTES

2-23
P14476 10-03

OIL FILTER
(DIESEL TIER II)

OIL FILTERDIESEL TIER II

2-24
P14476 10-03

OIL FILTER
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580047347 Filter Head Assembly ........................................................................................... 1
2 580005407 Connector ........................................................................................................ 1
3 580047230 Gasket.................................................................................................................. 1
4 580040875 Screw ................................................................................................................... 4
5 580047349 Plug ...................................................................................................................... 1
6 580047350 O-Ring.................................................................................................................. 1
7 580047351 Plug ...................................................................................................................... 1
8 580040640 O-Ring.................................................................................................................. 1
9 580008974 Oil Filter................................................................................................................ 1

580047414 Bottom Gasket Kit (Includes Item 3).......................................................................... 1

2-25
P14477 10-03

OIL COOLER
(DIESEL TIER II)

OIL COOLERDIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


580047343 Oil Cooler Assembly............................................................................................. 1
1 580047344 Cooler .............................................................................................................. 1
2 580047345 Gasket.............................................................................................................. 2
3 .. . . . Housing............................................................................................................ 1
4 580047346 Gasket.................................................................................................................. 1
5 580004361 Screw ................................................................................................................... 3
6 580004242 Screw ................................................................................................................... 10
7 580047577 Screw ................................................................................................................... 4

580047414 Bottom Gasket Kit (Includes Item 4).......................................................................... 1

2-26
NOTES

2-27
P14478 10-03

FUEL INJECTION PUMP


(DIESEL TIER II)

FUEL INJECTION PUMPDIESEL TIER II

2-28
P14478 10-03

FUEL INJECTION PUMP


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580050236 Fuel Injection Pump ............................................................................................. 1
2 580047309 Atomiser ............................................................................................................... 4
3 580047310 Nozzle .............................................................................................................. 1
4 580004281 Washer............................................................................................................. 1
5 580047311 Clamp................................................................................................................... 4
6 580047312 Screw ................................................................................................................... 4
7 580047299 Gear ..................................................................................................................... 1
8 580040613 O-Ring.................................................................................................................. 1
9 580047300 Washer ................................................................................................................. 3
10 580004242 Screw ................................................................................................................... 3
11 580047301 Cap....................................................................................................................... 1
12 580047302 Bracket ................................................................................................................. 1
13 580004294 Screw ................................................................................................................... 1
14 580004150 Screw ................................................................................................................... 1
15 580004245 Nut........................................................................................................................ 1
16 580047303 Fuel Pipe (# 1)...................................................................................................... 1
17 580047304 Fuel Pipe (# 2)...................................................................................................... 1
18 580047305 Fuel Pipe (# 3)...................................................................................................... 1
19 580047306 Fuel Pipe (# 4)...................................................................................................... 1
20 580004277 Clip ....................................................................................................................... 1
21 580047308 Clip ....................................................................................................................... 1
22 580047307 Clip ....................................................................................................................... 2
23 580050297 Bracket ................................................................................................................. 1
24 580004286 Screw ................................................................................................................... 1
25 580047390 Clip ....................................................................................................................... 1

2-29
P14479 10-03

ROTARY EXHAUSTER
(DIESEL TIER II)

ROTARY EXHAUST ERDIESEL TIER II

2-30
P14479 10-03

ROTARY EXHAUSTER
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580048225 Engine ....................................................................................................................... 1


1 580047377 Rotary Exhauster ................................................................................................. 1
2 580007235 Gasket.................................................................................................................. 1
3 580040875 Screw ................................................................................................................... 4
4 580011768 Screw ................................................................................................................... 1
5 580004386 Screw ................................................................................................................... 1
6 580030091 Pipe ...................................................................................................................... 1
7 013372400 Fitting ................................................................................................................... 2
8 013372500 Fitting ................................................................................................................... 2
9 580014000 Adapter................................................................................................................. 1
10 580032816 Washer ................................................................................................................. 1

2-31
P14481 10-03

ENGINE MOUNTING
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ENGINE MOUNTINGGASOL INE AND LPG4.3L EPA COMPLIANT

2-32
P14481 10-03

ENGINE MOUNTING
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

1 580002374 Mount (LH)................................................................................................................. 1


2 580022536 Mount (RH) ................................................................................................................ 1
3 931017910 Capscrew................................................................................................................... 2
4 449022041 Lockwasher ............................................................................................................... 2
5 504225240 Nut ............................................................................................................................. 4
6 580008844 Washer ...................................................................................................................... 2
7 449001019 Capscrew................................................................................................................... 2
8 580002384 Shim (0.039 in.) ......................................................................................................... AR
9 580002385 Washer ...................................................................................................................... 2
10 580002367 Snubber Cup ............................................................................................................. 2
11 580002369 Spacer ....................................................................................................................... 2
12 580002366 Isolator....................................................................................................................... 2
13 580025157 Washer ...................................................................................................................... 2
14 580002370 Bumper ...................................................................................................................... 2
15 931014906 Capscrew................................................................................................................... 6
16 449022013 Lockwasher ............................................................................................................... 6

2-33
P14957 11-03

ENGINE ASSEMBLY
(LPG ) (4.3L EPA COMPLIANT )

ENGINE ASSEMBLYLPG 4.3L EPA COMPL IANT

2-34
P14957 11-03

ENGINE ASSEMBLY
(LPG ) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

1 580046486 Bracket ...................................................................................................................... 1


2 504323795 Hose .......................................................................................................................... 1
3 580046488 Bracket ...................................................................................................................... 1
4 580044932 Pressure Switch......................................................................................................... 1
5 580047919 Nut (Flange)............................................................................................................... 2
6 511405800 Clamp ........................................................................................................................ 1
7 580039438 Screw......................................................................................................................... 2
8 054947700 Fitting......................................................................................................................... 1
9 056902600 Fitting......................................................................................................................... 1
10 1053161DD Fitting......................................................................................................................... 1
11 580032440 Oil Pressure Sender .................................................................................................. 1
12 580039890 Clamp ........................................................................................................................ 2
13 055486700 Capscrew................................................................................................................... 2
14 015026400 Lockwasher ............................................................................................................... 2
15 580049231 Capscrew................................................................................................................... 3
16 580027573 Nut (Flange)............................................................................................................... 3
17 580024658 Fitting......................................................................................................................... 1
18 060023700 Clamp ........................................................................................................................ 1
19 580003591 Temperature Sender.................................................................................................. 1
20 580027261 Manifold (Exhaust) (☞ P14480) ............................................................................... 2
21 580042969 Engine Control Unit ................................................................................................... 1
22 580049359 Wire Harness (Main Engine) ..................................................................................... 1
23 580048449 Wire Harness (LPG Regulator) ................................................................................. 1
24 580047410 Hose (Coolant) .......................................................................................................... 1
25 580048850 Wire Harness (Oil Pressure Ground) ........................................................................ 1

2-35
P14964 11-03

ENGINE ASSEMBLY
(GASOLINE) (4.3L EPA COMPLIANT )

ENGINE ASSEMBLYGASOL INE4.3L EPA COMPLIANT

2-36
P14964 11-03

ENGINE ASSEMBLY
(GASOLINE) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

1 504323795 Hose .......................................................................................................................... 1


2 580043125 Engine Control Unit ................................................................................................... 1
3 580046488 Bracket ...................................................................................................................... 1
4 580046997 Wire Harness (Main Engine) ..................................................................................... 1
5 580046634 Hose .......................................................................................................................... 1
6 580046485 Hose .......................................................................................................................... 1
7 580046998 Wire Harness (Injector) ............................................................................................. 1
8 580046531 Hose .......................................................................................................................... 1
9 580024658 Fitting......................................................................................................................... 1
10 580044932 Pressure Switch......................................................................................................... 1
11 580027573 Nut (Flange)............................................................................................................... 1
12 580049231 Capscrew................................................................................................................... 1
13 055486700 Capscrew................................................................................................................... 3
14 015026400 Lockwasher ............................................................................................................... 9
15 580046331 Bracket ...................................................................................................................... 1
16 203076500 Capscrew................................................................................................................... 1
17 023604600 Washer ...................................................................................................................... 1
18 580048850 Wire Harness (Oil Pressure Ground) ........................................................................ 1
19 056902600 Fitting......................................................................................................................... 1
20 1053161DD Fitting......................................................................................................................... 1
21 580032440 Oil Pressure Sender .................................................................................................. 1
22 511405800 Clamp ........................................................................................................................ 3
23 580043696 Elbow......................................................................................................................... 1
24 580043693 Elbow......................................................................................................................... 1
25 505970529 Clamp ........................................................................................................................ 1
26 518793674 Clamp ........................................................................................................................ 1

2-37
P14480 10-03

EXHAUST MANIFOLD
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

EXHAUST MANIFOLDGA SOLINE AND LPG4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

1 900015229 Bolt ............................................................................................................................ 12


2 580036920 Shield ........................................................................................................................ 1
3 580027261 Manifold ..................................................................................................................... 2
4 900011253 Shield (Spark Plug) ................................................................................................... 2
5 900011251 Shield ........................................................................................................................ 2

2-38
NOTES

2-39
P14950 11-03

ENGINE BELT DRIVE AND ALTERNATOR MOUNTING


(4.3L EPA COMPLIANT )

ENGINE BELT DRIVE AND A LTER NATOR MOUNTING4.3L EPA COMPLIANT

2-40
P14950 11-03

ENGINE BELT DRIVE AND ALTERNATOR MOUNTING


(4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

1 502097911 Nut ............................................................................................................................. 1


2 505970574 Washer ...................................................................................................................... 2
3 900012209 Spacer ....................................................................................................................... 1
4 900011276 Sleeve........................................................................................................................ 1
5 203080500 Capscrew................................................................................................................... 1
6 015026400 Lockwasher ............................................................................................................... 8
7 580049229 Capscrew................................................................................................................... 1
8 203762700 Capscrew................................................................................................................... 3
9 016104000 Washer ...................................................................................................................... 3
10 580002362 Bracket ...................................................................................................................... 1
11 900015226 Pulley (Water Pump).................................................................................................. 1
12 449022016 Lockwasher ............................................................................................................... 4
13 449001013 Capscrew................................................................................................................... 4
14 580020334 Serpentine Belt.......................................................................................................... 1
15 580002270 Tensioner ................................................................................................................... 1
16 058941300 Capscrew................................................................................................................... 3
17 449021006 Washer ...................................................................................................................... 1
18 449022013 Lockwasher ............................................................................................................... 1
19 449001078 Capscrew................................................................................................................... 1
20 900011268 Pulley......................................................................................................................... 1
21 019327000 O-Ring ....................................................................................................................... 1
22 015026500 Lockwasher ............................................................................................................... 1
23 900012210 Capscrew................................................................................................................... 1

2-41
P14482 10-03

CYLINDER BLOCK
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

CYLINDER BLOCKGASOLINE AND LPG4.3L EPA COMPLIANT

2-42
P14482 10-03

CYLINDER BLOCK
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

580043105 Engine Assembly (Gasoline) ..................................................................................... 1


580043107 Engine Assembly (LPG) ............................................................................................ 1
1 .. . . . Short Block Assembly .......................................................................................... 1
2 520047875 Piston and Pin Kit (Standard) .......................................................................... 6
2 520047876 Piston and Pin Kit (0.020 in.) (0,5 mm)............................................................ 6
3 520047877 Piston Ring Kit (Standard) ............................................................................... 6
3 520047878 Piston Ring Kit (0.020 in.) (0,5 mm) ................................................................ 6
4 900005237 Connecting Rod ............................................................................................... 6
5 580001744 Bolt .............................................................................................................. 2
6 580015148 Nut ............................................................................................................... 2
7 520047880 Bearing (Connecting Rod) (Standard) ............................................................. 1
8 580008777 Crankshaft........................................................................................................ 1
9 900005280 Plug (RH) ......................................................................................................... 3
10 900005254 Bolt................................................................................................................... 10
11 580048804 Crankshaft Bearing Set (Standard).................................................................. 3
11 580009266 Crankshaft Bearing Set (0.020 in.) (Crankshaft) ............................................ 3
12 520047886 Crankshaft Bearing Set (0.001 in.) (Crankshaft) ............................................. 1
13 580032627 Valve ................................................................................................................ 1
14 900005256 Pin.................................................................................................................... 4
15 900005255 Plug.................................................................................................................. 2
16 900005257 Pin.................................................................................................................... 2
17 580000316 Key ....................................................................................................................... 1
18 580026803 Gasket.................................................................................................................. 1
19 580032617 Plug ...................................................................................................................... 1
20 900005278 Pin ........................................................................................................................ 1
21 580008599 Retainer Assembly ............................................................................................... 1
22 580000309 Stud ................................................................................................................. 2
23 580008600 Seal.................................................................................................................. 1
24 900006219 Bolt ....................................................................................................................... 1
25 900006220 Bolt ....................................................................................................................... 1
26 900006251 Plug ...................................................................................................................... 4
27 580026931 Nut........................................................................................................................ 1

2-43
P14483 10-03

CAMSHAFT AND OIL PAN


(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

CAMSHAFT AND OIL PANGASOLINE AND LPG4.3L EPA COMPLIANT

2-44
P14483 10-03

CAMSHAFT AND OIL PAN


(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

580043105 Engine Assembly (Gasoline) ..................................................................................... 1


580043107 Engine Assembly (LPG) ............................................................................................ 1
1 580002328 Camshaft.............................................................................................................. 1
2 900005282 Pin.................................................................................................................... 1
3 580014837 Chain Kit............................................................................................................... 1
3 .. . . . Timing Chain ........................................................................................................ 1
4 .. . . . Sprocket........................................................................................................... 1
5 .. . . . Sprocket........................................................................................................... 1
6 900005286 Bolt ....................................................................................................................... 3
7 900005287 Bolt ....................................................................................................................... 2
8 900005288 Retainer................................................................................................................ 1
9 b 580001617 Bearing (Position A, D)......................................................................................... 2
9 a 580001617 Bearing (Position A) ............................................................................................. 1
10 b 580001618 Bearing (Position C) ............................................................................................. 1
10 a 580001618 Bearing (Position B, D)......................................................................................... 2
11 b 580001619 Bearing (Position B) ............................................................................................. 1
11 a 580001619 Bearing (Position C) ............................................................................................. 1
12 900015229 Bolt ....................................................................................................................... 5
13 580013977 Oil Filter................................................................................................................ 1
14 900006239 Bearing................................................................................................................. 1
15 520046839 Water Pump ......................................................................................................... 1
16 900005292 Gasket.............................................................................................................. 2
17 520053863 Nipple ................................................................................................................... 1
18 520046841 Oil Pump (☞ P14486) ........................................................................................ 1
19 900006211 Fitting ................................................................................................................... 1
20 580032628 Damper ................................................................................................................ 1
21 580032618 Cover.................................................................................................................... 1
22 520046844 Bolt................................................................................................................... 4
23 900006213 Bolt................................................................................................................... 2
24 520046854 Grommet .......................................................................................................... 6
25 900006231 Seal.................................................................................................................. 1
26 900006233 Bolt ....................................................................................................................... 6
27 520046851 Bolt ....................................................................................................................... 10
28 520042866 Nut........................................................................................................................ 1
29 580014839 Oil Pan.................................................................................................................. 1
30 580009275 Screw ............................................................................................................... 1
30 580009276 Seal.................................................................................................................. 1
31 900006234 Gear Kit ................................................................................................................ 1
32 520046852 Retainer................................................................................................................ 1
33 900006236 Shaft..................................................................................................................... 1
34 580000318 Bearing ............................................................................................................ 1
35 900005255 Plug ...................................................................................................................... 2
36 900006240 Bolt ....................................................................................................................... 2
37 580008575 Gasket.................................................................................................................. 1
38 900006242 Washer ................................................................................................................. 6
39 520046840 Bolt ....................................................................................................................... 10
40 520046847 Gasket.................................................................................................................. 1
41 900015240 Cap....................................................................................................................... 1
42 062159500 Clamp................................................................................................................... 1
43 580046531 Hose..................................................................................................................... 1

2-45
P14483 10-03

CAMSHAFT AND OIL PAN


(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

44 580032620 Sensor.................................................................................................................. 1
45 580032621 O-Ring.................................................................................................................. 1
46 580032616 Insert (Not Illustrated) .......................................................................................... 1
47 580032622 Bolt ....................................................................................................................... 1
48 580014841 Clamp................................................................................................................... 2

580009286 Bearing Kit (Includes Items 9-11) .............................................................................. 1


580001627 Bearing Kit (Includes Items 9-11) .............................................................................. 1

FOOTNOTES:
a GM Identifcation Number on Left Side of Rear Transmission Housing Starts with "A" Followed by 8 Digits
b GM Identification Number on Left Side of Rear Transmission Housing is 8 Digits

2-46
NOTES

2-47
P14485 10-03

VALVE COVER AND INLET MANIFOLD


(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

VALVE COVER AND INLET MAN IFOLD GASOLINE AND LPG4.3L EPA COMPLIANT

2-48
P14485 10-03

VALVE COVER AND INLET MANIFOLD


(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

1 520046855 Valve Cover (RH) ................................................................................................. 1


2 520046856 Valve Cover (LH) .................................................................................................. 1
3 580046499 Oil Filler ................................................................................................................ 1
4 580048919 Distributor (☞ P14933) ....................................................................................... 1
5 900006248 Gasket.................................................................................................................. 1
6 900006250 Grommet .............................................................................................................. 3
7 900006251 Plug (LPG) ........................................................................................................... 1
8 900015293 Spark Plug............................................................................................................ 6
8 580000864 Spark Plug (Optional)........................................................................................... 6
9 520046858 Bolt ....................................................................................................................... 8
10 520046857 Grommet .............................................................................................................. 6
11 900006256 Bolt (LPG) ............................................................................................................ 6
12 520046859 Manifold (Intake) (LPG) ........................................................................................ 1
12 .. . . . (Manifold (Intake) (Gasoline) (☞ P14905) .......................................................... 1
13 520046860 Gasket (LPG) ....................................................................................................... 1
14 900006257 Gasket.................................................................................................................. 2
15 520042867 Bolt ....................................................................................................................... 10
16 900006272 Bolt ....................................................................................................................... 4
17 900006259 Bolt ....................................................................................................................... 10
18 580014840 Lifter Assembly..................................................................................................... 12
19 520046862 Guide.................................................................................................................... 2
20 520046863 Bolt ....................................................................................................................... 2
21 520046864 Push Rod ............................................................................................................. 12
22 580008602 Gasket Kit (Cylinder Head) .................................................................................. 1
23 520046866 Ignition Coil .......................................................................................................... 1
24 015026400 Lockwasher .......................................................................................................... 5
25 580027261 Manifold................................................................................................................ 2
26 580036920 Shield ................................................................................................................... 1
27 900011253 Shield ................................................................................................................... 2
28 900011251 Shield ................................................................................................................... 2
29 580009096 Stud...................................................................................................................... 3
30 900015229 Bolt ....................................................................................................................... 12
31 900015233 Support ................................................................................................................ 1
32 062151100 Capscrew ............................................................................................................. 4
33 015026000 Lockwasher .......................................................................................................... 4
34 900011248 Fitting ................................................................................................................... 1
35 580031190 Dipstick................................................................................................................. 1
36 580039547 Tube ..................................................................................................................... 1
37 900011247 Clamp................................................................................................................... 1
38 900015234 Gasket.................................................................................................................. 1
39 900015235 Plate ..................................................................................................................... 1
40 900015236 Gasket.................................................................................................................. 1
41 900015219 Spacer.................................................................................................................. 1
42 900011223 Gasket.................................................................................................................. 1
43 059716300 Capscrew ............................................................................................................. 7
44 015026200 Lockwasher .......................................................................................................... 10
45 059863600 Capscrew ............................................................................................................. 1
46 580000725 Outlet.................................................................................................................... 1
47 580000179 Thermostat ........................................................................................................... 1
48 900015222 Gasket.................................................................................................................. 1

2-49
P14485 10-03

VALVE COVER AND INLET MANIFOLD


(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

49 058941300 Capscrew ............................................................................................................. 2


50 023082300 Fitting ................................................................................................................... 3
51 580026862 Cylinder Head (☞ P14484) ................................................................................ 2

2-50
NOTES

2-51
P14484 10-03

CYLINDER HEAD
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

CYLINDER HEADGASOLINE AND LPG4.3L EPA COMPLIANT

2-52
P14484 10-03

CYLINDER HEAD
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

580043105 Engine Assembly (Gasoline) ..................................................................................... 1


580043107 Engine Assembly (LPG) ............................................................................................ 1
1 580014838 Cylinder Head (Gasoline)..................................................................................... 2
1 580026862 Cylinder Head (LPG)............................................................................................ 2
2 580014836 Rocker Arm .......................................................................................................... 12
2 520046863 Bolt ....................................................................................................................... 4
3 520046837 Key (Valve) ........................................................................................................... 24
4 520046832 Exhaust Valve (Gasoline) ..................................................................................... 6
4 580026863 Exhaust Valve (LPG) ............................................................................................ 6
5 520046833 Inlet Valve............................................................................................................. 6
6 520053823 Cap....................................................................................................................... 12
7 520046835 Seal ...................................................................................................................... 12
8 520046836 Spring................................................................................................................... 12
9 580008775 Seal ...................................................................................................................... 12
10 580020930 Pivot Support (Rocker Arm) ................................................................................. 2

2-53
P14905 11-03

INTAKE MANIFOLD AND FUEL RAIL


(GASOLINE) (4.3L EPA COMPLIANT )

INTAKE MANIFOLD AND FUEL RAIL GASOLINE4.3L EPA COMPLIANT

2-54
P14905 11-03

INTAKE MANIFOLD AND FUEL RAIL


(GASOLINE) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

580043105 Engine Assembly (Gasoline) ..................................................................................... 1


1 580048868 Fuel Rail ............................................................................................................... 1
2 580048869 Clip ....................................................................................................................... 6
3 580048870 Cap....................................................................................................................... 1
4 580048871 Pressure Valve ..................................................................................................... 1
5 580048872 Hose..................................................................................................................... 1
6 580048873 Regulator.............................................................................................................. 1
7 580048874 Retainer................................................................................................................ 1
8 580048875 Injector ................................................................................................................. 6
9 580048876 Manifold (Upper) .................................................................................................. 1
10 580048922 Bolt ....................................................................................................................... 7
11 580048877 Manifold (Lower)................................................................................................... 1
12 580048878 Stud...................................................................................................................... 4
13 580048882 Gasket.................................................................................................................. 1
14 580048879 Sensor (TMAP) .................................................................................................... 1
15 580048880 Bolt ....................................................................................................................... 2
16 580048881 Bolt ....................................................................................................................... 1

2-55
P14486 10-03

OIL PUMP
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

OIL PUMPGASOLINE AND LPG4.3L EPA COMPLIANT

2-56
P14486 10-03

OIL PUMP
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

580043105 Engine Assembly (Gasoline) ..................................................................................... 1


580043107 Engine Assembly (LPG) ............................................................................................ 1
520046841 Oil Pump .............................................................................................................. 1
1 900006204 Cover ............................................................................................................... 1
2 900006205 Stop ............................................................................................................. 1
3 900006206 Regulator Valve ........................................................................................... 1
4 900006207 Spring .......................................................................................................... 1
5 520042869 Pin ............................................................................................................... 1
6 900006208 Screw and Lockwasher .................................................................................... 2
7 900006209 Bolt ....................................................................................................................... 1
8 520046842 Screen.................................................................................................................. 1
9 580000322 Pin ........................................................................................................................ 2
10 900006201 Retainer................................................................................................................ 1
11 900005297 Shaft..................................................................................................................... 1

2-57
P14487 10-03

DRIP SHIELD
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

DRIP SHIELDGASOLINE AND LPG4.3L EPA COMPLIANT

2-58
P14487 10-03

DRIP SHIELD
(GASOLINE AND LPG) (4.3L EPA COMPLIANT )

ITEM PART NO. DESCRIPTION QTY

1 580043165 Bracket (Shield) ......................................................................................................... 1


2 520086615 Screw......................................................................................................................... 2
3 015026400 Lockwasher ............................................................................................................... 1
4 580047206 Bracket (Shield) ......................................................................................................... 1
5 504225257 Nut ............................................................................................................................. 2
6 580047207 Drip Shield ................................................................................................................. 1
7 580039900 Capscrew................................................................................................................... 1

2-59
NOTES

2-60
SECTION 3

3 EXHAUST SYSTEM

3 EXHAUST SYSTEM
CONTENTS

SECTION 3
EXHAUST SYSTEM

DESCRIPTION PAGE

EXHAUST
DIESEL TIER II ................................................................................................................................................. 3-4
GASOLINE AND LPG....................................................................................................................................... 3-2

3-1
P14562 11-03

EXHAUST
(GASOLINE AND LPG)

EXHAUSTGASOLINE AND L PG

3-2
P14562 11-03

EXHAUST
(GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580019522 Exhaust Pipe ............................................................................................................. 1


2 580026653 Exhaust Pipe ............................................................................................................. 1
3 580012728 Plug ........................................................................................................................... 1
4 310156230 Anti-Seize Lubricant .................................................................................................. AR
5 580034510 Exhaust Pipe ............................................................................................................. 1
6 057092500 Clamp ........................................................................................................................ 2
7 505966508 Bolt ............................................................................................................................ 6
8 505966580 Spring ........................................................................................................................ 6
9 900014294 Seal ........................................................................................................................... 2
10 580026246 Flange ....................................................................................................................... 2
11 580019574 Exhaust Pipe ............................................................................................................. 1
12 080072600 Clamp ........................................................................................................................ 3
12 ac 080072600 Clamp ........................................................................................................................ 4
12 e 080072600 Clamp ........................................................................................................................ 1
13 580019521 Exhaust Pipe ............................................................................................................. 1
14 580006906 Shield ........................................................................................................................ 1
15 580010955 Muffler ....................................................................................................................... 1
16 b 580031642 Shield ........................................................................................................................ 1
17 b 580039610 Gasket ....................................................................................................................... 3
18 b 580032011 Capscrew................................................................................................................... 6
19 b 580027572 Nut (Flange)............................................................................................................... 6
20 449001138 Capscrew................................................................................................................... 2
20 b 449001050 Capscrew................................................................................................................... 2
20 d 449001138 Capscrew................................................................................................................... 1
21 900063101 Washer ...................................................................................................................... 2
22 905733100 Rubber Cushion......................................................................................................... 4
23 449021006 Washer ...................................................................................................................... 2
23 cd 449021006 Washer ...................................................................................................................... 3
23 b 504226242 Washer ...................................................................................................................... 2
24 909882404 Nut ............................................................................................................................. 2
24 b 504230271 Nut ............................................................................................................................. 2
25 a 580006395 Exhaust Pipe ............................................................................................................. 1
26 c 449001023 Capscrew................................................................................................................... 3
27 c 449022013 Lockwasher ............................................................................................................... 3
28 c 580006394 Overhead Exhaust..................................................................................................... 1
29 c 580006396 Exhaust Pipe ............................................................................................................. 1
30 e 580040818 Exhaust Pipe ............................................................................................................. 1
31 b 580023023 Exhaust Pipe ............................................................................................................. 1
32 b 580023021 Exhaust Pipe ............................................................................................................. 1
33 b 580023022 Exhaust Pipe ............................................................................................................. 1
34 bd 580042487 Muffler (Catalyzed) (Three-Way) ............................................................................... 1
35 b 580046789 Spacer ....................................................................................................................... 2

FOOTNOTES:
a Counterweight
b EPA Compliant
c Overhead
d U.L. Safety
e U.L. Safety - Counterweight

3-3
P14561 11-03

EXHAUST
(DIESEL TIER II)

EXHAUSTDIESEL TIER II

3-4
P14561 11-03

EXHAUST
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

1 580010955 Muffler ....................................................................................................................... 1


1 580010954 Muffler ("DS")............................................................................................................. 1
1 580012732 Muffler (Two-Way Catalytic) ....................................................................................... 1
2 580048579 Exhaust Pipe ............................................................................................................. 1
3 580048580 Exhaust Pipe ............................................................................................................. 1
4 580048581 Exhaust Pipe ............................................................................................................. 1
5 580010485 Shield ........................................................................................................................ 1
6 080072600 Clamp ........................................................................................................................ 3
7 580006389 Seal ........................................................................................................................... 1
8 580006390 Adapter ...................................................................................................................... 1
9 505966508 Bolt ............................................................................................................................ 1
10 505966580 Spring ........................................................................................................................ 1
11 909882404 Nut ............................................................................................................................. 2
12 905733100 Rubber Cushion......................................................................................................... 4
13 900063101 Washer ...................................................................................................................... 2
14 449001138 Capscrew................................................................................................................... 2
15 449021006 Washer ...................................................................................................................... 2
16 b 580006396 Exhaust Pipe ............................................................................................................. 1
17 b 080072600 Clamp ........................................................................................................................ 1
18 b 580006394 Overhead Exhaust..................................................................................................... 1
19 b 449022013 Lockwasher ............................................................................................................... 3
20 b 449021006 Washer ...................................................................................................................... 3
21 b 449001023 Capscrew................................................................................................................... 3
22 a 580006395 Exhaust Pipe ............................................................................................................. 1
23 a 080072600 Clamp ........................................................................................................................ 1

FOOTNOTES:
a Counterweight
b Overhead

3-5
NOTES

3-6
SECTION 4

4 COOLING SYSTEM

4 COOLING SYSTEM
CONTENTS

SECTION 4
COOLING SYSTEM

DESCRIPTION PAGE

COOLING ............................................................................................................................................................. 4-2


FAN DRIVE ASSEMBLY....................................................................................................................................... 4-6

4-1
P13779 11-03

COOLING

COOLING

4-2
P13779 11-03

COOLING

ITEM PART NO. DESCRIPTION QTY

1 580002881 Cap ............................................................................................................................ 1


2 900011286 Clamp ........................................................................................................................ 1
3 580013798 Tube........................................................................................................................... 1
4 580002884 Reservoir ................................................................................................................... 1
5 505972579 Outlet Assembly ........................................................................................................ 1
5 580002394 Hose..................................................................................................................... 1
5 900001230 Outlet (Reservoir)................................................................................................. 1
5 900001231 Cap....................................................................................................................... 1
5 900003260 Bushing ................................................................................................................ 1
6 580002886 Strap .......................................................................................................................... 1
7 580042918 Bracket ...................................................................................................................... 1
8 504230231 Screw......................................................................................................................... 4
9 580002887 Drain Valve ................................................................................................................ 1
10 505966595 Clamp ........................................................................................................................ 1
11 580039904 Clamp ........................................................................................................................ 1
12 580046106 Clamp (Gas and LPG) ............................................................................................... 1
13 930101906 Screw......................................................................................................................... 4
14 016103200 Washer ...................................................................................................................... 4
15 449022019 Lockwasher ............................................................................................................... 4
16 580002234 Shroud (Upper).......................................................................................................... 1
17 580002235 Shroud (Lower).......................................................................................................... 1
18 580002236 Shroud (Door)............................................................................................................ 1
19 580013509 Washer ...................................................................................................................... 2
20 580013510 Spring ........................................................................................................................ 2
21 580013511 Clip ............................................................................................................................ 2
22 580013512 Retainer ..................................................................................................................... 2
23 580013513 Stud ........................................................................................................................... 2
24 016103500 Washer ...................................................................................................................... 4
25 580013800 Rivet .......................................................................................................................... 2
26 449022018 Lockwasher ............................................................................................................... 1
27 580013375 Clamp ........................................................................................................................ 3
28 580008327 Clamp ........................................................................................................................ 1
29 449001412 Capscrew................................................................................................................... 1
30 449015002 Nut ............................................................................................................................. 1
31 449021003 Washer ...................................................................................................................... 2
32 449022017 Lockwasher ............................................................................................................... 6
33 580014829 Washer ...................................................................................................................... 4
33 bc 580014829 Washer ...................................................................................................................... 6
34 449022016 Lockwasher ............................................................................................................... 4
34 a 449022016 Lockwasher ............................................................................................................... 6
34 c 449022016 Lockwasher ............................................................................................................... 6
35 449001014 Capscrew................................................................................................................... 4
35 c 449001014 Capscrew................................................................................................................... 6
36 580008988 Nut ............................................................................................................................. 4
36 a 580008988 Nut ............................................................................................................................. 1
37 449001004 Capscrew................................................................................................................... 6
37 a 449001004 Capscrew................................................................................................................... 4
38 a 580014292 Screen (Rear Access) (☞ P14235) ......................................................................... 1
39 a 580004721 Mount ........................................................................................................................ 2
40 449021010 Washer ...................................................................................................................... 6

4-3
P13779 11-03

COOLING

ITEM PART NO. DESCRIPTION QTY

41 a 449021010 Washer ...................................................................................................................... 4


42 a 580004761 Washer ...................................................................................................................... 2
43 a 449001059 Capscrew................................................................................................................... 2
44 580000404 Clamp ........................................................................................................................ 1
45 449021006 Washer ...................................................................................................................... 1
46 449022013 Lockwasher ............................................................................................................... 1
47 449015044 Nut ............................................................................................................................. 1
48 580039904 Clamp ........................................................................................................................ 1
49 580046106 Clamp ........................................................................................................................ 1
50 580002232 Radiator ..................................................................................................................... 1
51 580002240 Hose (Gas and LPG) (Upper).................................................................................... 1
52 580002248 Hose (Gas and LPG) (Lower) ................................................................................... 1
53 580039230 Hose (Diesel Lower) .................................................................................................. 1
54 580039232 Hose (Diesel) (Upper)................................................................................................ 1
55 505972504 Nut ............................................................................................................................. 4
56 580046107 Clamp (Diesel)........................................................................................................... 2
57 580002262 Adapter (Diesel)......................................................................................................... 1
57 580002261 Adapter (Gas and LPG)............................................................................................. 1
58 580006966 Capscrew (Diesel) .................................................................................................... 4
59 580006965 Lockwasher (Diesel) ................................................................................................. 4
60 580002256 Drive Shaft (Gas and LPG) (☞ P13780) ................................................................. 1
60 580002257 Drive Shaft (Diesel) (☞ P13780) ............................................................................. 1
61 580049863 Nut ............................................................................................................................. 6
62 580008988 Nut ............................................................................................................................. 6
63 580011963 Screen ....................................................................................................................... 1

FOOTNOTES:
a 2100 Wheel Base
b With Overhead Exhaust or UL Safety
c With Standard Counterweight Exhaust

4-4
NOTES

4-5
P13780 11-03

FAN DRIVE ASSEMBLY

FAN DRIVE ASSEMBLY

4-6
P13780 11-03

FAN DRIVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 449001003 Capscrew................................................................................................................... 2
2 449022017 Lockwasher ............................................................................................................... 8
3 449021010 Washer ...................................................................................................................... 2
4 580008988 Nut ............................................................................................................................. 3
5 504312706 Plate .......................................................................................................................... 1
6 909145100 Cushion (Rubber) ...................................................................................................... 4
7 449021006 Washer ...................................................................................................................... 4
8 449022013 Lockwasher ............................................................................................................... 6
9 449001023 Capscrew................................................................................................................... 4
10 .. . . . Fan Assembly ............................................................................................................ 1
11 449001023 Capscrew ............................................................................................................. 2
12 449022013 Lockwasher .......................................................................................................... 2
13 580026205 Bracket ................................................................................................................. 1
14 580002268 Fan (Draw Through) ............................................................................................. 1
15 449001014 Capscrew ............................................................................................................. 4
16 449022016 Lockwasher .......................................................................................................... 4
17 .. . . . Fan Mount Assembly............................................................................................ 1
18 580024374 Pulley ............................................................................................................... 1
19 580028393 Pin.................................................................................................................... 1
20 500231901 Bearing ............................................................................................................ 4
20 580003531 Adhesive .......................................................................................................... AR
21 580028348 Spacer ............................................................................................................. 1
22 580038527 Snap Ring ........................................................................................................ 1
23 640046901 Snap Ring ........................................................................................................ 1
24 449001078 Capscrew................................................................................................................... 1
25 580002270 Tensioner ................................................................................................................... 1
26 580029699 V-Belt (4 Rib) ............................................................................................................. 1
27 580002262 Adapter (Diesel)......................................................................................................... 1
27 580002261 Adapter (Gasoline and LPG) ..................................................................................... 1
28 580006965 Lockwasher (Diesel) .................................................................................................. 4
29 580006966 Capscrew (Diesel) ..................................................................................................... 4
30 519766808 Lockwasher ............................................................................................................... 8
31 932201905 Capscrew................................................................................................................... 8
32 580002257 Drive Shaft (Diesel) ................................................................................................... 1
32 580006921 Flange .................................................................................................................. 2
32 580006920 Spider Bearing ..................................................................................................... 2
32 580002256 Drive Shaft (Gasoline and LPG) ................................................................................ 1
32 580006921 Flange .................................................................................................................. 2
32 580006920 Spider Bearing ..................................................................................................... 2
33 449001302 Capscrew................................................................................................................... 1
34 580006374 Washer ...................................................................................................................... 1
35 580024373 Pulley (Pump Drive)................................................................................................... 1
36 580026207 Bracket ...................................................................................................................... 1
37 449021010 Washer ...................................................................................................................... 6
39 449001004 Capscrew (Diesel) ..................................................................................................... 6
39 449001004 Capscrew (Gasoline and LPG).................................................................................. 4
40 449001059 Capscrew................................................................................................................... 2
41 580004761 Washer (Long Wheel Base) ...................................................................................... 2
42 580004721 Mount (Long Wheel Base)......................................................................................... 2
43 449015044 Nut ............................................................................................................................. 1

4-7
NOTES

4-8
SECTION 5

5 FUEL SYSTEM

5 FUEL SYSTEM
CONTENTS

SECTION 5
FUEL SYSTEM

DESCRIPTION PAGE

AIR FILTER
GASOLINE AND LPG....................................................................................................................................... 5-4
TIER II
DIESEL........................................................................................................................................................ 5-26
AIR INTAKE AND FILTER SYSTEM
DIESEL TIER II ............................................................................................................................................... 5-24
GASOLINE AND LPG....................................................................................................................................... 5-2
ENGINE FUEL SYSTEM
LPG
4.3L EPA COMPLIANT................................................................................................................................ 5-16
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................... 5-48
FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY ........................................................... 5-46
FUEL FILTER
DIESEL TIER II ............................................................................................................................................... 5-34
FUEL FILTER AND SENDER
DIESEL TIER II ............................................................................................................................................... 5-32
FUEL PUMP AND WATER SEPERATOR
DIESEL TIER II ............................................................................................................................................... 5-30
FUEL SUPPLY SYSTEM
DIESEL TIER II ............................................................................................................................................... 5-28
GASOLINE........................................................................................................................................................ 5-6
LPG................................................................................................................................................................... 5-8
LPG REGULATING SYSTEM
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 5-20
LPG TANK BRACKET
FIXED ............................................................................................................................................................. 5-10
SWING OUT ................................................................................................................................................... 5-12
SWING OUT/DROP DOWN............................................................................................................................ 5-14
THROTTLE ARM ASSEMBLY ............................................................................................................................ 5-44
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 5-18
THROTTLE BODY ASSEMBLY
GASOLINE
4.3L EPA COMPLIANT ENGINE................................................................................................................. 5-22
THROTTLE LINKAGE
DIESEL TIER II ............................................................................................................................................... 5-42
GASOLINE AND LPG
FOOT DIRECTIONAL CONTROL PEDAL .................................................................................................. 5-40
FORWARD/REVERSE LEVER ................................................................................................................... 5-38
WATER SEPARATOR
DIESEL TIER II ............................................................................................................................................... 5-36

5-1
P14574 11-03

AIR INTAKE AND FILTER SYSTEM


(GASOLINE AND LPG)

AIR INTAKE AND FILTER SYSTEMGASOLINE AND LPG

5-2
P14574 11-03

AIR INTAKE AND FILTER SYSTEM


(GASOLINE AND LPG)

KEY:
A: Air Filter (Standard)
B: Air Filter (Heavy Duty)

QTY
ITEM PART NO. DESCRIPTION A B

1 580042184 Air Filter (☞ P13777) ....................................................................................... 1 1


2 580009065 Grill .................................................................................................................... 1 ..
3 580006432 Hose (Outlet) ..................................................................................................... 1 1
4 580041237 Hose (Intake LPG)............................................................................................. 1 1
4 580041240 Hose (Intake Gasoline)...................................................................................... 1 1
5 580025500 Pre-Cleaner Port................................................................................................ .. 1
6 580008965 Pre-Cleaner ....................................................................................................... .. 1
6 503231800 Cover............................................................................................................. .. 1
6 503232800 Bowl .............................................................................................................. .. 1
6 580047787 Sleeve ........................................................................................................... .. 1
6 504058787 Clamp............................................................................................................ .. 1
7 a 580013053 Hose .................................................................................................................. .. 1
7 580009070 Hose (Pre-Cleaner) ........................................................................................... .. 1
8 a 580013054 Bracket .............................................................................................................. .. 1
8 580008937 Bracket .............................................................................................................. .. 1
9 a 580008938 Band .................................................................................................................. .. 2
9 580008938 Band .................................................................................................................. .. 1
10 580030536 Plug ................................................................................................................... 2 ..
11 449001013 Capscrew........................................................................................................... 2 2
12 580006918 Clamp ................................................................................................................ .. 1
13 504230231 Screw................................................................................................................. .. 2
14 930103908 Screw................................................................................................................. .. 3
15 449021003 Washer .............................................................................................................. .. 3
16 449022018 Lockwasher ....................................................................................................... .. 5
17 449015002 Nut ..................................................................................................................... .. 3
18 504058787 Clamp ................................................................................................................ 3 3
19 449021001 Washer .............................................................................................................. 2 2
20 449022016 Lockwasher ....................................................................................................... 2 2
21 580025593 Spacer ............................................................................................................... .. 2
22 016337000 Washer .............................................................................................................. .. 2
23 449001121 Capscrew........................................................................................................... .. 2
24 524192643 Hose (Breather) ................................................................................................. 1 1
25 580007558 Clamp ................................................................................................................ 1 1
26 580008524 Clamp ................................................................................................................ 1 1
27 013393400 Fitting................................................................................................................. 1 1
28 013393700 Fitting................................................................................................................. 1 1
29 a 449001170 Capscrew........................................................................................................... .. 2
30 580000180 Clamp ................................................................................................................ 1 1
31 524196826 Bracket .............................................................................................................. 1 1
32 a 449022018 Lockwasher ....................................................................................................... .. 5

FOOTNOTES:
a With CAB

5-3
P13777 09-03

AIR FILTER
(GASOLINE AND LPG)

AIR FILTERGASOLINE AND LPG

5-4
P13777 09-03

AIR FILTER
(GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

580042184 Air Filter ..................................................................................................................... 1


1 580010991 Filter Element ....................................................................................................... 1
2 580010993 Cover.................................................................................................................... 1
3 505967516 Valve..................................................................................................................... 1
4 580010994 Plug ...................................................................................................................... 1
5 .. . . . Body .......................................................................................................................... 1
6 .. . . . Clamp ........................................................................................................................ 1
7 .. . . . Bracket ...................................................................................................................... 1

5-5
P14268 09-03

FUEL SUPPLY SYSTEM


(GASOLINE)

FUEL SUPPLY SYSTEMGASOLINE

5-6
P14268 09-03

FUEL SUPPLY SYSTEM


(GASOLINE)

ITEM PART NO. DESCRIPTION QTY

1 080388600 Cap Assembly (GS, DS) ............................................................................................ 1


2 580007726 Shim (0.020 in.) (GS, DS) ......................................................................................... 1
3 580007724 Cap Assembly (Standard) ......................................................................................... 1
4 580014098 Grommet.................................................................................................................... 1
5 504303709 Shield (Splash) .......................................................................................................... 1
6 504230231 Screw......................................................................................................................... 2
7 449001013 Capscrew................................................................................................................... 2
8 449022016 Lockwasher ............................................................................................................... 2
9 504226242 Washer ...................................................................................................................... 4
10 900011233 Clamp ........................................................................................................................ 1
11 900011232 Filter .......................................................................................................................... 1
12 524195270 Tube........................................................................................................................... 1
13 524195271 Tube........................................................................................................................... 1
14 504303715 Shield (Heat).............................................................................................................. 1
15 580014079 Screw......................................................................................................................... 2
16 449021001 Washer ...................................................................................................................... 2
17 514214804 O-Ring ....................................................................................................................... 2
18 524151031 Fuel Pump And Sender ............................................................................................. 1
19 580017034 Fitting ................................................................................................................... 1
20 015765400 Fitting ................................................................................................................... 1
21 080611300 Fitting ................................................................................................................... 1
22 524195272 Tube........................................................................................................................... 1
23 900003231 Clamp (Insulated) ...................................................................................................... 1
24 580007683 Clamp (Insulated) ...................................................................................................... 1
25 511405800 Clamp ........................................................................................................................ 2
26 580014232 Fitting (Magnetic Tank Drain Plug) ............................................................................ 1

5-7
P14269 10-03

FUEL SUPPLY SYSTEM


(LPG)

FUEL SUPPLY SYSTEMLPG

5-8
P14269 10-03

FUEL SUPPLY SYSTEM


(LPG)

ITEM PART NO. DESCRIPTION QTY

1 580049754 Hose .......................................................................................................................... 1


2 580043282 Tube........................................................................................................................... 1
3 580031077 Clamp ........................................................................................................................ 1
4 580007698 Fitting......................................................................................................................... 1
5 580007680 Fitting......................................................................................................................... 1
6 909267300 Fitting......................................................................................................................... 1
7 580043256 Bracket (LPG Filter) ................................................................................................... 1
8 449001014 Capscrew................................................................................................................... 1
9 449022016 Lockwasher ............................................................................................................... 3
10 449021001 Washer ...................................................................................................................... 2
11 449015014 Nut ............................................................................................................................. 3
12 019299600 Relief Valve................................................................................................................ 1
13 580011976 Hose .......................................................................................................................... 1
14 580001183 Plate .......................................................................................................................... 1
15 580012853 Gasket ....................................................................................................................... 1
16 580014079 Screw......................................................................................................................... 2
17 056623800 Fitting......................................................................................................................... 1
18 580014232 Fitting......................................................................................................................... 1
19 580032777 Loom ......................................................................................................................... 1
20 580014131 Cap ............................................................................................................................ 1
21 500204901 Fitting......................................................................................................................... 1
22 504226242 Washer ...................................................................................................................... 2
23 912514300 Disconnect................................................................................................................. 1
24 580043255 Filter .......................................................................................................................... 1

5-9
P14988 12-03

LPG TANK BRACKET


(FIXED)

LPG TANK BRACKETFIXED

5-10
P14988 12-03

LPG TANK BRACKET


(FIXED)

ITEM PART NO. DESCRIPTION QTY

1 580013115 Strap .......................................................................................................................... 1


2 932729901 Capscrew................................................................................................................... 1
3 900001237 Latch.......................................................................................................................... 1
4 a .. . . . LPG Tank................................................................................................................... 1
5 580024220 Tank Bracket .............................................................................................................. 1
6 900001238 Nut ............................................................................................................................. 1
7 449021010 Washer ...................................................................................................................... 8
8 449001024 Capscrew................................................................................................................... 8
9 449021001 Washer ...................................................................................................................... 1

FOOTNOTES:
a Contact your authorized dealer for service parts.

5-11
P15034 12-03

LPG TANK BRACKET


(SWING OUT)

LPG TANK BRACKETSWING OUT

5-12
P15034 12-03

LPG TANK BRACKET


(SWING OUT)

ITEM PART NO. DESCRIPTION QTY

580024225 LPG Tank Bracket Assembly ..................................................................................... 1


1 580009773 Hinge (LH)............................................................................................................ 1
2 580024558 Swing Arm............................................................................................................ 1
3 580009775 Receiver ............................................................................................................... 1
4 580008695 Housing (Latch).................................................................................................... 1
5 580008696 Shaft..................................................................................................................... 1
6 580014133 Pin ........................................................................................................................ 1
7 580008698 Snap Ring (Internal) ............................................................................................. 1
8 580008699 Spring Seat .......................................................................................................... 2
9 580008700 Spring................................................................................................................... 1
10 580008701 Shaft (Knob) ......................................................................................................... 1
11 580008702 Knob..................................................................................................................... 1
12 580008703 Plug ...................................................................................................................... 1
13 580013370 Capscrew ............................................................................................................. 1
14 449015107 Locknut................................................................................................................. 1
15 449021010 Washer ................................................................................................................. 8
16 449001024 Capscrew ............................................................................................................. 8
17 a .. . . . Fuel Tank ................................................................................................................... 1
18 580013115 Strap .......................................................................................................................... 1
19 900001237 Latch.......................................................................................................................... 1
20 900001238 Nut ............................................................................................................................. 1
21 580019503 Capscrew................................................................................................................... 1
22 449001160 Capscrew................................................................................................................... 1

FOOTNOTES:
a Contact Your Authorized Yale Dealer for Service Parts

5-13
P15035 12-03

LPG TANK BRACKET


(SWING OUT/DROP DOWN)

LPG TANK BRACKETSWING OUT/DROP DOWN

5-14
P15035 12-03

LPG TANK BRACKET


(SWING OUT/DROP DOWN)

ITEM PART NO. DESCRIPTION QTY

580024559 Tank Bracket Assembly ............................................................................................. 1


1 580013354 Base ..................................................................................................................... 1
2 580013355 Hinge.................................................................................................................... 1
3 580024370 Tank Carrier.......................................................................................................... 1
4 580013370 Capscrew ............................................................................................................. 1
5 449015107 Locknut................................................................................................................. 1
6 580013360 Washer ................................................................................................................. 3
7 580013371 Nut........................................................................................................................ 3
8 580013357 Post ...................................................................................................................... 1
9 580009321 Gas Spring ........................................................................................................... 1
10 449021001 Washer ................................................................................................................. 1
11 580013358 Post ...................................................................................................................... 1
12 449015098 Locknut................................................................................................................. 1
13 580009776 Latch Tube Assembly ........................................................................................... 1
14 580013372 Capscrew ............................................................................................................. 4
15 449021010 Washer ................................................................................................................. 4
16 449001007 Capscrew ............................................................................................................. 4
17 580011111 Bolt ....................................................................................................................... 1

5-15
P14951 11-03

ENGINE FUEL SYSTEM


(LPG ) (4.3L EPA COMPLIANT)

ENGINE FUEL SYSTEML PG 4.3L EPA COMPLIANT

5-16
P14951 11-03

ENGINE FUEL SYSTEM


(LPG ) (4.3L EPA COMPLIANT)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Hose .......................................................................................................................... 1
2 580048625 Hose (Vapor) ............................................................................................................. 1
3 580048915 Hose (PTV)................................................................................................................ 1
4 580048936 Hose (Balance).......................................................................................................... 1
5 580048916 Hose (Trim Valve) ...................................................................................................... 1
6 580048621 Hose (PCV) ............................................................................................................... 1
7 580047411 Hose (Coolant Return) .............................................................................................. 1
8 580048622 PCV Valve ................................................................................................................. 1
9 580048624 Clamp ........................................................................................................................ 1
10 580049556 Oxygen Sensor (Not Illustrated) ................................................................................ 1

5-17
P14952 11-03

THROTTLE BODY AND LPG MIXER


(4.3L EPA COMPLIANT ENGINE)

THROTTLE BODY AND LPG MIXER4.3L EPA COMPLIANT EN GINE

5-18
P14952 11-03

THROTTLE BODY AND LPG MIXER


(4.3L EPA COMPLIANT ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580048589 Mixer.......................................................................................................................... 1
2 580048590 Pin ............................................................................................................................. 1
3 580046804 Bolt ............................................................................................................................ 4
4 580048592 Bracket ...................................................................................................................... 1
5 580048593 Throttle Body ............................................................................................................. 1
6 580048594 Sensor ....................................................................................................................... 1
7 580048595 Screw......................................................................................................................... 2
8 580048596 Bracket ...................................................................................................................... 1
9 580048597 Bolt ............................................................................................................................ 2
10 580048599 Adapter ...................................................................................................................... 1
11 580046800 Screw......................................................................................................................... 2
12 580048601 Sensor ....................................................................................................................... 1
13 505959522 Fitting......................................................................................................................... 1
14 580048602 Bolt ............................................................................................................................ 4
15 580048920 Bolt ............................................................................................................................ 1
16 580048609 Fuel Valve .................................................................................................................. 1
17 580048610 Fitting......................................................................................................................... 1
18 580048611 O-Ring ....................................................................................................................... 2
19 580048612 Gasket ....................................................................................................................... 1

5-19
P14953 11-03

LPG REGULATING SYSTEM


(4.3L EPA COMPLIANT ENGINE)

LPG REGULATING SYSTEM4.3L EPA COMPLIANT ENGINE

5-20
P14953 11-03

LPG REGULATING SYSTEM


(4.3L EPA COMPLIANT ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580048613 Lock-Off ..................................................................................................................... 1


2 580048614 Fitting......................................................................................................................... 1
3 580048615 Fitting......................................................................................................................... 1
4 580048616 Regulator ................................................................................................................... 1
5 580048617 Pressure Reducing Valve .......................................................................................... 1
6 580048618 Clamp ........................................................................................................................ 1
7 580048597 Bolt ............................................................................................................................ 2
8 580048610 Fitting......................................................................................................................... 2
9 580048619 Fitting......................................................................................................................... 1
10 580048597 Bolt ............................................................................................................................ 2
11 580048590 Pin ............................................................................................................................. 4
12 580048620 Cap ............................................................................................................................ 1

5-21
P14926 11-03

THROTTLE BODY ASSEMBLY


(GASOLINE) (4.3L EPA COMPLIANT ENGINE)

THROTTLE BODY ASSEMB LYGASOLINE4.3L EPA COMPLIANT ENGINE

5-22
P14926 11-03

THROTTLE BODY ASSEMBLY


(GASOLINE) (4.3L EPA COMPLIANT ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580048661 Adapter ...................................................................................................................... 1


2 580048662 Bracket ...................................................................................................................... 1
3 580048663 Throttle Body ............................................................................................................. 1
4 580048664 Bolt ............................................................................................................................ 4
5 580048611 O-Ring ....................................................................................................................... 2
6 580048667 Screw......................................................................................................................... 8
7 580048665 Bonnet ....................................................................................................................... 1
8 516987808 Gasket ....................................................................................................................... 1
9 580048666 Bonnet Adapter ......................................................................................................... 1
10 .. . . . Clamp ........................................................................................................................ 2
11 580048621 Hose (PCV) ............................................................................................................... 1
12 580048669 Valve (PCV) ............................................................................................................... 1
13 a 580048668 Gasket (Not Illustrated).............................................................................................. 1
14 580049556 Oxygen Sensor (Not Illustrated) ................................................................................ 1

FOOTNOTES:
a Adapter to Manifold

5-23
P14573 11-03

AIR INTAKE AND FILTER SYSTEM


(DIESEL TIER II)

AIR INTAKE AND FILTER SYSTEMDIESEL TIER II

5-24
P14573 11-03

AIR INTAKE AND FILTER SYSTEM


(DIESEL TIER II)

KEY:
A: Standard
B: Heavy Duty

QTY
ITEM PART NO. DESCRIPTION A B

1 580040373 Hose .................................................................................................................. 1 1


2 504058787 Clamp ................................................................................................................ 4 4
3 580006430 Air Filter (☞ P15038) ....................................................................................... 1 1
3 580010991 Filter Element ................................................................................................ 1 1
4 580006432 Hose .................................................................................................................. 1 1
5 449021001 Washer .............................................................................................................. 2 2
6 449022016 Lockwasher ....................................................................................................... 2 2
7 449001013 Capscrew........................................................................................................... 2 2
8 524196826 Bracket (Air Filter Mount)................................................................................... 1 1
9 580009065 Grill .................................................................................................................... 1 ..
10 580030536 Plug ................................................................................................................... 2 ..
11 930103908 Screw................................................................................................................. .. 3
11 a 930103908 Screw................................................................................................................. .. 3
12 449021003 Washer .............................................................................................................. .. 3
12 a 449021003 Washer .............................................................................................................. .. 3
13 449022018 Lockwasher ....................................................................................................... .. 5
13 a 449022018 Lockwasher ....................................................................................................... .. 5
14 449015002 Nut ..................................................................................................................... .. 3
14 a 449015002 Nut ..................................................................................................................... .. 3
15 580008938 Band .................................................................................................................. .. 1
15 a 580008938 Band .................................................................................................................. .. 2
16 580008937 Bracket .............................................................................................................. .. 1
17 504230231 Screw................................................................................................................. .. 2
18 580025500 Pre-Cleaner Port................................................................................................ .. 1
19 580025593 Spacer ............................................................................................................... .. 2
20 016337000 Washer .............................................................................................................. .. 2
21 449001121 Capscrew........................................................................................................... .. 2
22 580006918 Clamp ................................................................................................................ .. 1
22 a 580006918 Clamp ................................................................................................................ .. 1
23 580009070 Hose .................................................................................................................. .. 1
24 580008965 Pre-Cleaner ....................................................................................................... .. 1
25 a 580013054 Bracket .............................................................................................................. .. 1
26 a 580013053 Hose .................................................................................................................. .. 2
27 a 580002721 Pre-Cleaner ....................................................................................................... .. 1
28 a 449001170 Capscrew........................................................................................................... .. 2

FOOTNOTES:
a With CAB

5-25
P15038 01-03

AIR FILTER
(TIER II) (DIESEL)

AIR FILTERT IER IIDIESEL

5-26
P15038 01-03

AIR FILTER
(TIER II) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580006430 Air Filter ..................................................................................................................... 1


1 580010991 Filter Element ....................................................................................................... 1
2 580010993 Cover.................................................................................................................... 1
3 505967516 Valve..................................................................................................................... 1
4 580010994 Plug ...................................................................................................................... 1
5 .. . . . Body ..................................................................................................................... 1
6 .. . . . Clamp................................................................................................................... 1
7 .. . . . Bracket ................................................................................................................. 1

5-27
P15001 11-03

FUEL SUPPLY SYSTEM


(DIESEL TIER II)

FUEL SUPPLY SYSTEMDIESEL TIER II

5-28
P15001 11-03

FUEL SUPPLY SYSTEM


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

1 580046192 Tube........................................................................................................................... 1
2 580048843 Washer ...................................................................................................................... 2
3 580006182 Plug ........................................................................................................................... 2
4 501961903 Fitting......................................................................................................................... 4
5 580032601 Fitting......................................................................................................................... 2
6 050635600 Fitting......................................................................................................................... 2
7 580046193 Tube........................................................................................................................... 1
8 580046191 Tube........................................................................................................................... 1
9 580049531 Bracket ...................................................................................................................... 1
10 580046190 Tube........................................................................................................................... 1
11 511405800 Clamp ........................................................................................................................ 6
12 580007039 Hose .......................................................................................................................... 1
13 580009806 Clamp ........................................................................................................................ 1
14 580048926 Hose .......................................................................................................................... 1
15 901177109 Hose .......................................................................................................................... 1
16 505966504 Seal ........................................................................................................................... 1
17 524207771 Fuel Unit Assembly (☞ P15003) .............................................................................. 1
18 514214804 O-Ring.................................................................................................................. 2
19 449021001 Washer ................................................................................................................. 2
20 580014079 Screw ................................................................................................................... 2
21 580033240 Wire Harness ....................................................................................................... 1
22 504226242 Washer ...................................................................................................................... 2
23 504230231 Screw......................................................................................................................... 2
24 580006893 Shield ........................................................................................................................ 1
25 580014098 Grommet.................................................................................................................... 1
26 580004571 Cap Assembly ........................................................................................................... 1

5-29
P15002 11-03

FUEL PUMP AND WATER SEPERATOR


(DIESEL TIER II)

FUEL PUMP AND WATER SEPERATORDIESEL TIER II

5-30
P15002 11-03

FUEL PUMP AND WATER SEPERATOR


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

1 580006891 Water Separator (☞ P15005) .................................................................................. 1


2 501961903 Fitting......................................................................................................................... 3
3 050635600 Fitting......................................................................................................................... 3
4 580049010 Capscrew................................................................................................................... 2
5 580046095 Fuel Pump ................................................................................................................. 1
6 900003270 Retainer ..................................................................................................................... 3
7 580030966 Capscrew................................................................................................................... 3
8 580011155 Hose .......................................................................................................................... 1
9 511405800 Clamp ........................................................................................................................ 10
10 580042867 Fitting......................................................................................................................... 1
11 580046194 Bracket ...................................................................................................................... 1
12 580047145 Hose .......................................................................................................................... 1
13 580047169 Bracket ...................................................................................................................... 1
14 449021002 Washer ...................................................................................................................... 1
15 930102905 Screw......................................................................................................................... 1
16 449015112 Nut ............................................................................................................................. 1
17 580048571 Regulator (Fuel Pressure) ......................................................................................... 1
18 580037179 Capscrew................................................................................................................... 2
19 580048825 Hose .......................................................................................................................... 1
20 505975540 Fitting......................................................................................................................... 1
21 580015911 Fitting (Adapter)......................................................................................................... 1
22 900011233 Clamp ........................................................................................................................ 2
23 580048825 Hose .......................................................................................................................... 2
24 580023253 Tube........................................................................................................................... 3

5-31
P15003 11-03

FUEL FILTER AND SENDER


(DIESEL TIER II)

FUEL FILTER AND SENDERDIESEL TIER II

5-32
P15003 11-03

FUEL FILTER AND SENDER


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

1 524207771 Fuel Unit Assembly.................................................................................................... 1


1 580048826 Cover.................................................................................................................... 1
2 013392500 Fitting ................................................................................................................... 1
3 135523102 Fitting ................................................................................................................... 1
4 580007719 Valve..................................................................................................................... 1
5 580041147 Fitting ................................................................................................................... 1
6 580036525 Fuel Sender.......................................................................................................... 1
7 580032188 Tube ..................................................................................................................... 1
8 580037522 Pipe ...................................................................................................................... 1
9 580004420 Fuel Filter Assembly (☞ P15004) ............................................................................ 1
10 580047896 Washer ...................................................................................................................... 2
11 580047848 Fitting (Banjo) ............................................................................................................ 1
12 580049231 Capscrew................................................................................................................... 2
13 580042867 Fitting......................................................................................................................... 2
14 580042901 Fitting......................................................................................................................... 1
15 511405800 Clamp ........................................................................................................................ 2
16 580049329 Hose .......................................................................................................................... 1
17 580007039 Hose .......................................................................................................................... 1
18 580049432 Clamp ........................................................................................................................ 2
19 580046604 Tube........................................................................................................................... 1

5-33
P15004 11-03

FUEL FILTER
(DIESEL TIER II)

FUEL F ILTERDIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 580027572 Nut (Flange)............................................................................................................... 2


2 580046451 Capscrew................................................................................................................... 2
3 580015799 Filter Head ................................................................................................................. 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Element ................................................................................................................ 1
5 580004420 Fuel Filter Assembly .................................................................................................. 1
6 580004421 Filter Kit ................................................................................................................ 1
7 580004423 Washer............................................................................................................. 1
8 580004422 Plug.................................................................................................................. 1

5-34
NOTES

5-35
P15005 11-03

WATER SEPARATOR
(DIESEL TIER II)

WAT ER SEPARATORDIESEL TIER II

5-36
P15005 11-03

WATER SEPARATOR
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580006891 Water Separator ........................................................................................................ 1


1 580011889 Bolt ....................................................................................................................... 1
2 580011887 Washer ................................................................................................................. 1
3 580011886 Sealing Ring......................................................................................................... 1
4 580011893 Gasket.................................................................................................................. 2
5 580004423 Washer ................................................................................................................. 1
6 580011890 Drain Plug ............................................................................................................ 1
7 580011891 Washer ................................................................................................................. 1
8 580011892 Sensor (Water) ..................................................................................................... 1

5-37
P14276 09-03

THROTTLE LINKAGE
(GASOLINE AND LPG) (FORWARD/REVERSE LEVER)

THROTTLE LINKAGEGASOLINE AND LPGFORWARD/REVERSE LEVER

5-38
P14276 09-03

THROTTLE LINKAGE
(GASOLINE AND LPG) (FORWARD/REVERSE LEVER)

ITEM PART NO. DESCRIPTION QTY

1 924473400 Pedal ......................................................................................................................... 1


2 449001302 Capscrew................................................................................................................... 2
3 580012980 Cover ......................................................................................................................... 1
4 312850042 Strap Clamp............................................................................................................... 1
5 449021006 Washer ...................................................................................................................... 2
6 449022013 Lockwasher ............................................................................................................... 2
7 449015044 Nut ............................................................................................................................. 2
8 580012499 Throttle Arm Assembly (☞ P14280) ........................................................................ 1
9 580017233 Pin ............................................................................................................................. 1
10 015416200 Cotter Pin .................................................................................................................. 1
11 580042072 Throttle Cable ............................................................................................................ 1
12 504227203 Rod End Pin .............................................................................................................. 1
13 937100902 Nut ............................................................................................................................. 2
14 500552902 Lockwasher ............................................................................................................... 2
15 504226282 Washer ...................................................................................................................... 2
16 580010945 Switch ........................................................................................................................ 1
17 449007036 Screw......................................................................................................................... 2
18 449022016 Lockwasher ............................................................................................................... 1
19 580004592 Nut ............................................................................................................................. 1
20 449001412 Capscrew................................................................................................................... 2
21 449022018 Lockwasher ............................................................................................................... 2

5-39
P14277 09-03

THROTTLE LINKAGE
(GASOLINE AND LPG) (FOOT DIRECTIONAL CONTROL PEDAL)

THROTTLE LINKAGEGASOLINE AND LPGFOOT DIRECT IONAL CONTROL PEDAL

5-40
P14277 09-03

THROTTLE LINKAGE
(GASOLINE AND LPG) (FOOT DIRECTIONAL CONTROL PEDAL)

ITEM PART NO. DESCRIPTION QTY

1 449001273 Capscrew................................................................................................................... 1
2 580015171 Bracket ...................................................................................................................... 1
3 449021003 Washer ...................................................................................................................... 1
4 449015135 Nut ............................................................................................................................. 1
5 312850042 Strap Clamp............................................................................................................... 2
6 449007038 Screw......................................................................................................................... 2
7 940004903 Washer ...................................................................................................................... 2
8 580003615 Nut ............................................................................................................................. 2
9 580015202 Plate .......................................................................................................................... 1
10 449015044 Nut ............................................................................................................................. 2
11 449022013 Lockwasher ............................................................................................................... 2
12 449021006 Washer ...................................................................................................................... 2
13 449001302 Capscrew................................................................................................................... 2
14 015416200 Cotter Pin .................................................................................................................. 1
15 580042072 Throttle Cable ............................................................................................................ 1
16 504227203 Rod End Pin .............................................................................................................. 1
17 524139210 Pedal and Bracket Assembly (Foot Directional Control) (☞ P14281) ...................... 1
18 524159812 Cover (With Cab) (Shown)......................................................................................... 1
18 504316774 Cover (With Overhead Guard)................................................................................... 1
19 504230231 Screw......................................................................................................................... 3
20 580028666 Wire Harness............................................................................................................. 1
21 937100902 Nut ............................................................................................................................. 2
22 500552902 Lockwasher ............................................................................................................... 2
23 580010861 Switch ........................................................................................................................ 1
24 449013047 Screw......................................................................................................................... 2

5-41
P14278 09-03

THROTTLE LINKAGE
(DIESEL TIER II)

THROTTLE LINKAGEDIESEL TIER II

5-42
P14278 09-03

THROTTLE LINKAGE
(DIESEL TIER II)

KEY:
A: Forward/Reverse Lever
B: Monotrol Pedal

QTY
ITEM PART NO. DESCRIPTION A B

1 924473400 Pedal ................................................................................................................. 1 ..


2 449001412 Capscrew........................................................................................................... 2 ..
3 449022018 Lockwasher ....................................................................................................... 2 ..
4 580012499 Throttle Arm Assembly (☞ P14280) ................................................................ 1 ..
5 449001302 Capscrew........................................................................................................... 2 2
6 449015044 Nut ..................................................................................................................... 2 1
7 449022013 Lockwasher ....................................................................................................... 2 1
8 580012980 Cover ................................................................................................................. 1 ..
9 524139210 Pedal and Bracket Assembly (Foot Directional Control) (☞ P14281) .............. .. 1
10 524159812 Cover (With Cab) ............................................................................................... .. 1
10 504316774 Cover (Without Cab) .......................................................................................... .. 1
11 504230231 Screw................................................................................................................. .. 3
12 580040474 Bracket .............................................................................................................. 1 1
13 580046165 Throttle Cable .................................................................................................... .. 1
13 580046166 Throttle Cable .................................................................................................... 1 ..
14 520082888 Rod End Pin ...................................................................................................... 2 2
15 015414900 Cotter Pin .......................................................................................................... 2 2
16 449021003 Washer .............................................................................................................. 3 3
17 580039438 Screw................................................................................................................. 2 2
18 580042917 Shield ................................................................................................................ 2 2
19 580047919 Nut (Flange)....................................................................................................... 2 2
20 580010945 Switch ................................................................................................................ 1 ..
20 580010861 Switch ................................................................................................................ .. 1
21 312850042 Strap Clamp....................................................................................................... 1 2
22 449007036 Screw................................................................................................................. 2 ..
23 500552902 Lockwasher ....................................................................................................... 2 2
24 504226282 Washer .............................................................................................................. 2 ..
25 937100902 Nut ..................................................................................................................... 2 2
26 580015171 Bracket .............................................................................................................. .. 1
27 931108909 Screw................................................................................................................. .. 2
28 449021006 Washer .............................................................................................................. 2 2
29 580028666 Wire Harness..................................................................................................... .. 1
30 a 580017233 Pin ..................................................................................................................... 1 ..
31 a 449022016 Lockwasher ....................................................................................................... 1 ..
32 a 580004592 Nut ..................................................................................................................... 1 ..

FOOTNOTES:
a Throttle-Up

5-43
P14280 09-03

THROTTLE ARM ASSEMBLY

THROTTLE ARM ASSEMBLY

5-44
P14280 09-03

THROTTLE ARM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580012499 Throttle Arm Assembly .............................................................................................. 1


1 015416200 Cotter Pin ............................................................................................................. 3
2 449021006 Washer ................................................................................................................. 2
3 580012501 Lever .................................................................................................................... 1
3 580047659 Shaft ................................................................................................................ 1
4 580012563 Shaft..................................................................................................................... 1
5 580012514 Roller.................................................................................................................... 1
6 449021003 Washer ................................................................................................................. 1
7 580012500 Bracket ................................................................................................................. 1
8 580012688 Spring................................................................................................................... 2
9 580014690 Spacer.................................................................................................................. 1
10 014970800 Nut........................................................................................................................ 1
11 580047661 Stud...................................................................................................................... 1

5-45
P14281 09-03

FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY

FOOT DIRECTIONAL C ONTROL PEDAL AND BRACKET ASSEMBLY

5-46
P14281 09-03

FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

524139210 Pedal and Bracket Assembly (Foot Directional Control) ............................................ 1


1 580012573 Bracket ................................................................................................................. 1
2 504071785 Washer ................................................................................................................. 3
3 449022013 Lockwasher .......................................................................................................... 2
4 449015044 Nut........................................................................................................................ 2
5 580000987 Crank.................................................................................................................... 1
6 580000983 Shaft..................................................................................................................... 1
7 580005860 Rod....................................................................................................................... 1
8 449021003 Washer ................................................................................................................. 1
9 015414700 Cotter Pin ............................................................................................................. 1
10 580000984 Bumper................................................................................................................. 1
11 580000986 Spring................................................................................................................... 1
12 580000985 Spring................................................................................................................... 1
13 504315732 Foot Directional Control Pedal (☞ P14282) ....................................................... 1
14 580005854 Bushing (Pivot) ..................................................................................................... 1
15 931005916 Capscrew ............................................................................................................. 1
16 580005855 Bracket (Stop) ...................................................................................................... 1
17 504237211 Pin ........................................................................................................................ 1
18 580005856 Spring................................................................................................................... 1
19 580005857 Cap....................................................................................................................... 1
20 015416200 Cotter Pin ............................................................................................................. 1
21 580005858 Mount ................................................................................................................... 1
22 504226242 Washer ................................................................................................................. 1
23 449022016 Lockwasher .......................................................................................................... 2
24 449015014 Nut........................................................................................................................ 1
25 449001415 Capscrew ............................................................................................................. 1
26 518790649 Stop Screw ........................................................................................................... 1
27 014970800 Nut........................................................................................................................ 2

5-47
P14282 09-03

FOOT DIRECTIONAL CONTROL PEDAL

FOOT DIRECTIONAL CONTROL PEDAL

5-48
P14282 09-03

FOOT DIRECTIONAL CONTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

504315732 Foot Directional Control Pedal................................................................................... 1


1 580003819 Pedal .................................................................................................................... 1
2 580003820 Bushing............................................................................................................ 2
3 501702901 Sealant ................................................................................................................. AR
3 504449749 Screw ................................................................................................................... 2
4 580003821 Pin ........................................................................................................................ 1
5 312850042 Strap Clamp ......................................................................................................... 3
6 580003822 Spring................................................................................................................... 1
7 580003823 Magnet ................................................................................................................. 2
7 580003824 Nut........................................................................................................................ 2
8 580003829 Screw ................................................................................................................... 6
9 580003825 Washer ................................................................................................................. 4
10 012823200 O-Ring.................................................................................................................. 8
11 580003826 Plate ..................................................................................................................... 2
12 504315733 Pad ....................................................................................................................... 1
13 580003827 Switch Assembly .................................................................................................. 1
14 500552902 Lockwasher .......................................................................................................... 2
14 032643500 Nut........................................................................................................................ 2
15 580003830 Retainer................................................................................................................ 1
16 580003828 Screw ................................................................................................................... 2

5-49
NOTES

5-50
SECTION 6

6 ELECTRICAL SYSTEM

6 ELECTRICAL SYSTEM
CONTENTS

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR
GS, LPS, DS ................................................................................................................................................... 6-22
DISTRIBUTOR ASSEMBLY
4.3L EPA COMPLIANT .................................................................................................................................. 6-21
ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY
G, GS, LPG AND LPS................................................................................................................................. 6-10
COWL ............................................................................................................................................................... 6-2
DIESEL TIER II ............................................................................................................................................... 6-14
ENGINE COMPARTMENT
GASOLINE AND LPG ................................................................................................................................... 6-8
TYPE DS......................................................................................................................................................... 6-18
INTRUMENT PANEL ............................................................................................................................................ 6-6
STARTER
DIESEL TIER II ............................................................................................................................................... 6-24
WIRE HARNESS
MODULE
SHEET 1 OF 2 ............................................................................................................................................ 6-28
SHEET 2 OF 2 ............................................................................................................................................ 6-32
SEALED ALTERNATOR ................................................................................................................................. 6-36
WIRE HARNESS (ENGINE)
DIESEL TIER II ............................................................................................................................................... 6-26

6-1
P14981 12-03

ELECTRICAL SYSTEM
(COWL)

ELECTRICA L SYSTEMCOWL

6-2
P14981 12-03

ELECTRICAL SYSTEM
(COWL)

KEY:
A: Single And Two Speed Transmission (With Speed Control)
B: Single Speed Transmission (Without Speed Control)

QTY
ITEM PART NO. DESCRIPTION A B

1 580039498 Controller ........................................................................................................... 1 ..


2 449021001 Washer .............................................................................................................. 15 15
3 449015014 Nut ..................................................................................................................... 10 10
4 580006531 Switch ................................................................................................................ 2 2
5 580006530 Spacer ............................................................................................................... 2 2
6 502632902 Screw................................................................................................................. 4 4
7 504069724 Clamp ................................................................................................................ .. 2
8 930102903 Screw................................................................................................................. 4 4
9 449021002 Washer .............................................................................................................. 8 8
10 449022021 Lockwasher ....................................................................................................... 8 8
11 580006584 Low Coolant Sensor .......................................................................................... 1 1
12 580008371 Clamp ................................................................................................................ 10 10
13 504230231 Screw................................................................................................................. 12 12
14 580011098 Screw................................................................................................................. 2 ..
15 937100904 Nut ..................................................................................................................... 4 4
16 580006371 Switch (Transmission Control) ........................................................................... 1 ..
17 900015239 Clamp ................................................................................................................ 1 1
18 580009292 Clamp ................................................................................................................ 3 3
19 504069724 Clamp ................................................................................................................ 2 ..
20 505972571 Wire Harness (Ground) ..................................................................................... 1 1
21 580003615 Nut ..................................................................................................................... 2 ..
22 449001014 Capscrew........................................................................................................... 8 8
23 940600908 Lockwasher ....................................................................................................... 4 4
24 504226242 Washer .............................................................................................................. 1 1
25 518793603 Strap .................................................................................................................. 2 2
26 580038957 Wire Harness (Powershift Transmission Control) .............................................. 1 1
27 312850034 Strap Clamp....................................................................................................... 6 6
28 449022016 Lockwasher ....................................................................................................... 4 4
29 504231226 Clamp ................................................................................................................ 1 1
30 .. . . . Instrument Panel (☞ P14286) ......................................................................... 1 1
30 580011639 Grease............................................................................................................... AR AR
31 580011066 Strap .................................................................................................................. 2 2
32 a 501884905 Fitting................................................................................................................. 1 1
33 ab 580003440 Low Pressure Switch ......................................................................................... 1 1
34 b 505973588 Switch (Restriction) ........................................................................................... 1 1
35 bc 500132901 Fitting................................................................................................................. 1 1
36 580009159 Wire Harness..................................................................................................... 1 1
37 580042895 Wire Harness (Module) (GS, LPS, DS) (☞ P14982, P14983) ......................... 1 1
37 580042890 Wire Harness (Module) (☞ P14982, P14983) ................................................. 1 1
38 580039661 Horn (Electric) ................................................................................................... 1 1
39 524145234 Bracket (Fuse Box) ............................................................................................ 1 1
40 504240838 Ignition Switch ................................................................................................... 1 1
40 504240712 Key ................................................................................................................ 1 1
41 524157501 Label (Fuse Panel Relays) ................................................................................ 1 1
42 504241782 Plug ................................................................................................................... 4 4
43 505972534 Cover ................................................................................................................. 1 1

6-3
P14981 12-03

ELECTRICAL SYSTEM
(COWL)

QTY
ITEM PART NO. DESCRIPTION A B

44 505972520 Latch (Cover) ..................................................................................................... 1 1


45 580006583 Label (Fuse Panel) ............................................................................................ 1 1
46 449001013 Capscrew........................................................................................................... 2 2
47 580013716 Screw................................................................................................................. 4 4

FOOTNOTES:
a LPG
b Premium
c Standard Diesel

6-4
NOTES

6-5
P14286 10-03

INTRUMENT PANEL

INTRUMENT PANEL

6-6
P14286 10-03

INTRUMENT PANEL

KEY:
A: Standard
B: Premium

QTY
ITEM PART NO. DESCRIPTION A B

524153718 Instrument Panel (Gas and Diesel) ................................................................... 1 ..


524153719 Instrument Panel (LPG)..................................................................................... 1 ..
524153716 Instrument Panel (Gas and Diesel) ................................................................... .. 1
524153717 Instrument Panel (LPG)..................................................................................... .. 1
1 580047694 Cover............................................................................................................. 1 ..
1 580047697 Cover............................................................................................................. .. 1
2 580039596 Bulb ............................................................................................................... 2 4

6-7
P15027 12-03

ELECTRICAL SYSTEM
(ENGINE COMPARTMENT) (GASOLINE AND LPG)

ELECTRICA L SYSTEMENGINE COMPART MENTGASOLINE AN D LPG

6-8
P15027 12-03

ELECTRICAL SYSTEM
(ENGINE COMPARTMENT) (GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580028237 Starter Motor ............................................................................................................. 1


2 015025600 Lockwasher ............................................................................................................... 2
3 014936200 Nut ............................................................................................................................. 2
4 580039646 Bracket ...................................................................................................................... 1
5 580006579 Bolt ............................................................................................................................ 1
6 580048531 Wire Harness (Disconnect Switch To Circuit Breaker................................................ 1
7 580023275 Circuit Breaker (50 Amp) ........................................................................................... 1
8 937100903 Nut ............................................................................................................................. 4
9 449022019 Lockwasher ............................................................................................................... 4
10 505970552 Boot ........................................................................................................................... 1
11 580044947 Harness (Alternator To Circuit Breaker) .................................................................... 1
12 940400907 Lockwasher ............................................................................................................... 2
13 449015002 Nut ............................................................................................................................. 2
14 580041897 Wire Harness (Interface) ........................................................................................... 1
15 580046410 Bracket ...................................................................................................................... 1

6-9
P14765 11-03

ELECTRICAL SYSTEM
(ALTERNATOR AND BATTERY) (G, GS, LPG AND LPS)

ELECTRICA L SYSTEMALTERNATOR AND BATTERYG, GS, LPG A ND LPS

6-10
P14765 11-03

ELECTRICAL SYSTEM
(ALTERNATOR AND BATTERY) (G, GS, LPG AND LPS)

KEY:
A: Gasoline and LP
B: GS and LPS

QTY
ITEM PART NO. DESCRIPTION A B

1 900003263 Switch (Disconnect)........................................................................................... .. 1


2 940400907 Lockwasher ....................................................................................................... 2 ..
2 502398902 Washer .............................................................................................................. .. 6
3 505976537 Boot ................................................................................................................... 2 2
4 580034809 Battery Cable..................................................................................................... 1 ..
4 580002835 Battery Cable..................................................................................................... .. 1
5 580034809 Battery Cable..................................................................................................... 1 ..
5 580002836 Battery Cable..................................................................................................... .. 1
6 505972567 Boot ................................................................................................................... 1 1
7 580002833 Battery Cable..................................................................................................... 1 1
8 505972506 Cap .................................................................................................................... 3 3
9 449015002 Nut ..................................................................................................................... 2 2
10 449022018 Lockwasher ....................................................................................................... 2 2
11 449021003 Washer .............................................................................................................. 2 2
12 520038885 Battery Hold Down ............................................................................................ 1 1
13 920388300 Link (Battery Holddown) .................................................................................... 2 2
14 520052851 Battery (Wet) ..................................................................................................... 1 1
15 524206790 Battery Tray ....................................................................................................... 1 1
16 580008320 Lockwasher ....................................................................................................... 2 2
17 580022542 Wire Harness (Ground) ..................................................................................... 1 1
18 449001014 Capscrew........................................................................................................... 1 1
19 449022017 Lockwasher ....................................................................................................... 2 2
20 449001024 Capscrew........................................................................................................... 2 2
21 059711500 Capscrew (LP, LPS)........................................................................................... 2 2
21 059711500 Capscrew (G, GS) ............................................................................................. 3 3
22 504226242 Washer .............................................................................................................. 4 4
23 015026400 Lockwasher ....................................................................................................... 3 3
24 016104000 Washer .............................................................................................................. 3 3
25 062306700 Capscrew........................................................................................................... .. 1
26 580000031 Pulley................................................................................................................. .. 1
27 203080500 Capscrew........................................................................................................... 1 1
28 449015014 Nut ..................................................................................................................... 4 4
29 900015238 Clamp (LP, LPS) ................................................................................................ 1 1
30 449022016 Lockwasher ....................................................................................................... 4 4
30 015026200 Lockwasher ....................................................................................................... .. 1
31 016103700 Washer .............................................................................................................. .. 1
32 a 580026829 Alternator (G, LPG) ........................................................................................... 1 ..
32 900017264 Alternator (GS, LPS) (☞ P14768) ................................................................... .. 1
33 505970574 Washer .............................................................................................................. 2 2
34 900012209 Spacer (Alternator Bracket) ............................................................................... 1 1
34 900011276 Sleeve (Not Illustrated) ...................................................................................... 1 ..
35 449015002 Nut ..................................................................................................................... 2 2
36 505970552 Boot ................................................................................................................... 1 3
37 900010298 Boot ................................................................................................................... 1 1

6-11
P14765 11-03

ELECTRICAL SYSTEM
(ALTERNATOR AND BATTERY) (G, GS, LPG AND LPS)

QTY
ITEM PART NO. DESCRIPTION A B

39 900015238 Clamp ................................................................................................................ 4 4


40 580049935 Wire Harness (☞ P14224) ............................................................................... .. 1

FOOTNOTES:
a Includes Pulley

6-12
NOTES

6-13
P14766 11-03

ELECTRICAL SYSTEM
(DIESEL TIER II)

ELECTRICA L SYSTEMDIESEL TIER II

6-14
P14766 11-03

ELECTRICAL SYSTEM
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

1 524206790 Battery Tray ............................................................................................................... 1


2 580013937 Battery (Wet) ............................................................................................................. 1
3 580009113 Battery Hold Down .................................................................................................... 1
4 580009114 Link ............................................................................................................................ 1
5 449021003 Washer ...................................................................................................................... 1
6 449022018 Lockwasher ............................................................................................................... 1
7 449015002 Nut ............................................................................................................................. 3
8 505972506 Cap ............................................................................................................................ 1
9 504069724 Clamp ........................................................................................................................ 1
10 449022016 Lockwasher ............................................................................................................... 2
11 449001415 Capscrew................................................................................................................... 1
12 580037179 Capscrew................................................................................................................... 6
13 449021001 Washer ...................................................................................................................... 3
14 580049231 Capscrew................................................................................................................... 1
15 580002833 Battery Cable............................................................................................................. 1
16 580040354 Battery Cable............................................................................................................. 1
17 505976537 Boot ........................................................................................................................... 3
18 580026830 Alternator................................................................................................................... 1
19 940400907 Lockwasher ............................................................................................................... 2
20 580049229 Capscrew................................................................................................................... 1
21 580005302 Sleeve........................................................................................................................ 1
22 449022013 Lockwasher ............................................................................................................... 3
23 449001029 Capscrew................................................................................................................... 1
24 580015831 V-Belt......................................................................................................................... 1
25 580041881 Wire Harness (Engine) (☞ P14770) ........................................................................ 1
26 580001621 Relay ......................................................................................................................... 3
27 900003231 Clamp ........................................................................................................................ 2
28 504231226 Clamp ........................................................................................................................ 2
29 504233298 Clamp ........................................................................................................................ 5
30 580045112 Clamp ........................................................................................................................ 1
31 580043453 Bus Bar (100 Amp) .................................................................................................... 1
32 449021002 Washer ...................................................................................................................... 18
33 930102905 Screw......................................................................................................................... 7
34 449015112 Nut ............................................................................................................................. 9
35 580045113 Screw......................................................................................................................... 2
36 930102908 Screw......................................................................................................................... 2
37 580013353 Starter Motor (☞ P14769) ....................................................................................... 1
38 900010287 Sender (Oil Pressure)................................................................................................ 1
39 449001040 Capscrew................................................................................................................... 2
40 449001013 Capscrew................................................................................................................... 1
41 580047714 Capscrew................................................................................................................... 3
42 580049011 Capscrew................................................................................................................... 1
43 580015911 Fitting (Adapter)......................................................................................................... 1
44 580032440 Oil Pressure Sender .................................................................................................. 1
45 500370902 Fitting......................................................................................................................... 1
46 580003591 Temperature Sender.................................................................................................. 1
47 505970529 Clamp ........................................................................................................................ 6
48 580044795 Clamp ........................................................................................................................ 2
49 580022542 Wire Harness (Ground) ............................................................................................. 1
50 580008320 Lockwasher ............................................................................................................... 1

6-15
P14766 11-03

ELECTRICAL SYSTEM
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

51 449022017 Lockwasher ............................................................................................................... 1


52 449001024 Capscrew................................................................................................................... 1
53 504070790 Strap Clamp............................................................................................................... 1
54 580027619 Clip ............................................................................................................................ 1
55 449001046 Capscrew................................................................................................................... 1
56 505970592 Sealant ...................................................................................................................... 1
57 580010859 Disc (Neutral Start).................................................................................................... 1
58 580013020 Bracket ...................................................................................................................... 1
59 580010861 Switch ........................................................................................................................ 1
60 580006530 Spacer ....................................................................................................................... 1
61 502632902 Screw......................................................................................................................... 2
62 500552901 Lockwasher ............................................................................................................... 2
63 021197300 Nut ............................................................................................................................. 2
64 505972532 Pressure Switch......................................................................................................... 1
65 051519700 Snap Ring.................................................................................................................. 1

6-16
NOTES

6-17
P14767 11-03

ELECTRICAL SYSTEM
(TYPE DS)

ELECTRICA L SYSTEMTYPE DS

6-18
P14767 11-03

ELECTRICAL SYSTEM
(TYPE DS)

ITEM PART NO. DESCRIPTION QTY

1 504309711 Battery Tray ............................................................................................................... 1


2 580013937 Battery (Wet) ............................................................................................................. 1
3 580009113 Battery Hold Down .................................................................................................... 1
4 580009114 Link ............................................................................................................................ 1
5 449021003 Washer ...................................................................................................................... 1
6 449022018 Lockwasher ............................................................................................................... 1
7 449015002 Nut ............................................................................................................................. 3
8 505972506 Cap ............................................................................................................................ 1
9 504069724 Clamp ........................................................................................................................ 1
10 449022016 Lockwasher ............................................................................................................... 2
11 449001415 Capscrew................................................................................................................... 1
12 580037179 Capscrew................................................................................................................... 6
13 449021001 Washer ...................................................................................................................... 3
14 580049231 Capscrew................................................................................................................... 1
15 580002833 Battery Cable............................................................................................................. 1
16 580002835 Battery Cable............................................................................................................. 1
17 580049233 Battery Cable............................................................................................................. 1
18 505976537 Boot ........................................................................................................................... 1
19 900003263 Switch (Disconnect)................................................................................................... 1
20 580047423 Bracket ...................................................................................................................... 1
21 900017264 Alternator (☞ P14768) ............................................................................................. 1
22 505976546 Pulley......................................................................................................................... 1
23 502398902 Washer ...................................................................................................................... 1
24 580049935 Wire Harness (☞ P14224) ....................................................................................... 1
25 900003264 Boot ........................................................................................................................... 7
26 580005302 Sleeve........................................................................................................................ 1
27 016104000 Washer ...................................................................................................................... 2
28 015026400 Lockwasher ............................................................................................................... 1
29 058801200 Capscrew................................................................................................................... 1
30 014936900 Nut ............................................................................................................................. 1
31 016103700 Washer ...................................................................................................................... 2
32 062232800 Capscrew................................................................................................................... 1
33 580015831 V-Belt......................................................................................................................... 1
34 580041881 Wire Harness (Engine) (☞ P14770) ........................................................................ 1
35 580001621 Relay ......................................................................................................................... 3
36 900003231 Clamp ........................................................................................................................ 2
37 504231226 Clamp ........................................................................................................................ 2
38 504233298 Clamp ........................................................................................................................ 5
39 580045112 Clamp ........................................................................................................................ 1
40 580043453 Bus Bar (100 Amp) .................................................................................................... 1
41 449021002 Washer ...................................................................................................................... 18
42 930102905 Screw......................................................................................................................... 7
43 449015112 Nut ............................................................................................................................. 9
44 580045113 Screw......................................................................................................................... 2
45 930102908 Screw......................................................................................................................... 2
46 580013353 Starter Motor (☞ P14769) ....................................................................................... 1
47 900010287 Sender (Oil Pressure)................................................................................................ 1
48 449022013 Lockwasher ............................................................................................................... 2
49 449001040 Capscrew................................................................................................................... 2
50 449001013 Capscrew................................................................................................................... 1

6-19
P14767 11-03

ELECTRICAL SYSTEM
(TYPE DS)

ITEM PART NO. DESCRIPTION QTY

51 580047714 Capscrew................................................................................................................... 3
52 580049011 Capscrew................................................................................................................... 1
53 580015911 Fitting (Adapter)......................................................................................................... 1
54 580032440 Oil Pressure Sender .................................................................................................. 1
55 500370902 Fitting......................................................................................................................... 1
56 580003591 Temperature Sender.................................................................................................. 1
57 505970529 Clamp ........................................................................................................................ 6
58 580044795 Clamp ........................................................................................................................ 2
59 580022542 Wire Harness (Ground) ............................................................................................. 1
60 580008320 Lockwasher ............................................................................................................... 1
61 449022017 Lockwasher ............................................................................................................... 1
62 449001024 Capscrew................................................................................................................... 1
63 504070790 Strap Clamp............................................................................................................... 1
64 580027619 Clip ............................................................................................................................ 1
65 449001046 Capscrew................................................................................................................... 1
66 505970592 Sealant ...................................................................................................................... 1
67 580010859 Disc (Neutral Start).................................................................................................... 1
68 580013020 Bracket ...................................................................................................................... 1
69 580010861 Switch ........................................................................................................................ 1
70 580006530 Spacer ....................................................................................................................... 1
71 502632902 Screw......................................................................................................................... 2
72 500552901 Lockwasher ............................................................................................................... 2
73 021197300 Nut ............................................................................................................................. 2
74 505972532 Pressure Switch......................................................................................................... 1
75 051519700 Snap Ring.................................................................................................................. 1

6-20
P14933 11-03

DISTRIBUTOR ASSEMBLY
(4.3L EPA COMPLIANT )

DISTRIBUTOR ASSEMBLY4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

580048919 Distributor .................................................................................................................. 1


1 900005261 Cap....................................................................................................................... 1
2 580000384 Rotor .................................................................................................................... 1
3 580048979 Gear Kit ................................................................................................................ 1
4 900006248 Gasket.................................................................................................................. 1
5 580048980 Sensor.................................................................................................................. 1
6 580048981 Screw ................................................................................................................... 4
7 580048982 Screw ................................................................................................................... 2

6-21
P14768 11-03

ALTERNATOR
(GS, LPS, DS)

ALTERNATORGS, LPS, DS

6-22
P14768 11-03

ALTERNATOR
(GS, LPS, DS)

ITEM PART NO. DESCRIPTION QTY

900017264 Alternator................................................................................................................... 1
1 580001173 Housing (Front) (Front)......................................................................................... 1
2 580001197 Rotor Assembly .................................................................................................... 1
3 580001198 Stator Assembly ................................................................................................... 1
4 520024804 Housing (Rear)..................................................................................................... 1
5 504804748 Fan ....................................................................................................................... 1
6 520024807 Bearing (Front) ..................................................................................................... 1
7 520024808 Bearing (Rear)...................................................................................................... 1
8 520024809 Retainer (Front) .................................................................................................... 1
9 520024810 Retainer (Rear) .................................................................................................... 1
10 520024811 Heat Sink.............................................................................................................. 1
11 520024812 Brush Assembly ................................................................................................... 1
12 580001130 Spacer (Fan) ........................................................................................................ 1
13 580001174 Key ....................................................................................................................... 1
14 580001131 Seal (Front) .......................................................................................................... 1
15 520024816 Gasket.................................................................................................................. 1
16 520024817 Diode (Negative) .................................................................................................. 1
17 520024818 Diode (Positive) .................................................................................................... 1
18 520024819 Sleeve .................................................................................................................. 1
19 520024820 Insulation.............................................................................................................. 1
20 580001132 Gasket (Cover) ..................................................................................................... 1
21 520024822 Insulator ............................................................................................................... 1
22 520024823 Brush Cover ......................................................................................................... 1
23 520024825 Diode.................................................................................................................... 1
24 580001133 Voltage Regulator................................................................................................. 1
25 580001134 Bolt ....................................................................................................................... 3
26 580001135 Bolt ....................................................................................................................... 1
27 580001137 Bolt ....................................................................................................................... 1
28 580001139 Bolt ....................................................................................................................... 4
29 580001141 Insulator ............................................................................................................... 3
30 580001143 Insulator (Round) ................................................................................................. 1
31 580001145 Insulator (Washer)................................................................................................ 4
32 580001147 Insulator (Washer)................................................................................................ 1
33 580001148 Insulator (Washer)................................................................................................ 1
33 580001151 Insulator (Washer)................................................................................................ 1
33 580001152 Insulator (Washer)................................................................................................ 1
34 580001155 Nut........................................................................................................................ 3
34 580001199 Nut........................................................................................................................ 2
35 580016815 Nut........................................................................................................................ 1
36 580001159 Nut........................................................................................................................ 1
37 580001160 Screw ................................................................................................................... 3
38 580001162 Screw ................................................................................................................... 2
39 580001175 Screw ................................................................................................................... 2
40 580001164 Screw ................................................................................................................... 2
41 580001166 Washer ................................................................................................................. 2
42 580001168 Washer ................................................................................................................. 1
43 580001170 Lockwasher .......................................................................................................... 1
44 580001172 Lockwasher .......................................................................................................... 1

6-23
P14769 11-03

STARTER
(DIESEL TIER II)

STARTERDIESEL TIER II

6-24
P14769 11-03

STARTER
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580013353 Starter Motor ............................................................................................................. 1


1 580010873 Yoke Assembly ..................................................................................................... 1
2 580010874 Cover.................................................................................................................... 1
3 580010875 Brush Kit............................................................................................................... 2
4 580010876 Armature .............................................................................................................. 1
5 580010878 Bearing ............................................................................................................ 1
5 580010879 Bearing (Optional)............................................................................................ 1
6 580010882 Bearing ............................................................................................................ 1
7 580006628 Washer ................................................................................................................. 3
8 580010906 Nut........................................................................................................................ 1
9 580010880 Clutch Assembly .................................................................................................. 1
10 .. . . . Starter Kit......................................................................................................... 1
11 .. . . . Clutch Subassembly ........................................................................................ 1
12 .. . . . Bearing ............................................................................................................ 1
13 .. . . . Bearing ............................................................................................................ 1
14 .. . . . Spring (Coil) ..................................................................................................... 1
15 .. . . . Shaft ............................................................................................................... 1
16 .. . . . Housing ................................................................................................................ 1
17 580010881 Switch Assembly .................................................................................................. 1
18 580010883 Starter Kit (Terminal M) ........................................................................................ 1
19 580010884 Starter Kit (Terminal C) ........................................................................................ 1
20 580010885 Plunger................................................................................................................. 1
21 580010886 Gasket (Switch) .................................................................................................... 1
22 580010887 Cover (Solenoid) .................................................................................................. 1
23 580010888 Bolt (Terminal) ...................................................................................................... 1
24 580010889 Bushing ................................................................................................................ 1
25 580010890 Brush Holder Assembly........................................................................................ 1
26 580010891 Spring .............................................................................................................. 4
27 580010892 Cover (DE) ........................................................................................................... 1
28 580010893 Ball ....................................................................................................................... 1
29 580010894 Spring................................................................................................................... 1
30 580010895 Pinion ................................................................................................................... 1
31 580010896 Roller.................................................................................................................... 5
32 580010897 Retainer................................................................................................................ 1
33 580010898 Retainer................................................................................................................ 1
34 580010899 Bolt ....................................................................................................................... 2
35 580010900 Screw ................................................................................................................... 2
36 580006629 O-Ring.................................................................................................................. 3
37 580010901 Bolt ....................................................................................................................... 3
38 580006630 Screw ................................................................................................................... 1
39 580010902 Cover.................................................................................................................... 1
40 580010903 Nut........................................................................................................................ 1
41 580010904 Lockwasher .......................................................................................................... 1
42 580010905 Seal ...................................................................................................................... 1

6-25
P14770 11-03

WIRE HARNESS (ENGINE)


(DIESEL TIER II)

WIRE HARNESS (ENGINE)DIESEL TIER II

6-26
P14770 11-03

WIRE HARNESS (ENGINE)


(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

580041881 Wire Harness (Engine) .............................................................................................. 1


1 520045874 Terminal................................................................................................................ 8
2 504070720 Terminal................................................................................................................ 3
3 580005611 Fitting ................................................................................................................... 2
4 520038836 Ring...................................................................................................................... 3
5 504450741 Connector............................................................................................................. 1
6 520038827 Electrical Fitting (Female) .................................................................................... 6
7 580003423 Fitting (Female) .................................................................................................... 2
8 580049232 Terminal Ring ....................................................................................................... 1
9 505968556 Connector Body ................................................................................................... 1
10 504288740 Connector............................................................................................................. 1
11 520044938 Connector Body ................................................................................................... 1
12 520045803 Connector............................................................................................................. 1
13 505968501 Connector............................................................................................................. 2
14 504064720 Plug ...................................................................................................................... 1
15 580034615 Terminal................................................................................................................ 3
16 520045075 Connector............................................................................................................. 1
17 580010738 Connector............................................................................................................. 2
18 580036481 Connector............................................................................................................. 1
19 504236265 Blade .................................................................................................................... 1
20 505968524 Blade .................................................................................................................... 1
21 504288741 Terminal................................................................................................................ 2
22 520044937 Terminal................................................................................................................ 2
23 520045804 Terminal................................................................................................................ 2
24 505968568 Socket .................................................................................................................. 3
25 505064713 Terminal................................................................................................................ 4
26 520045076 Socket .................................................................................................................. 1
27 580043655 Terminal................................................................................................................ 4
28 580023871 Plug ...................................................................................................................... 2
29 520045806 Secondary Lock ................................................................................................... 1
30 505968535 Secondary Lock ................................................................................................... 2
31 580023865 Terminal................................................................................................................ 7
32 580023866 Terminal................................................................................................................ 7
33 580044908 Conduit................................................................................................................. AR
34 505968565 Heat Shrink Tube.................................................................................................. AR
35 505970552 Boot...................................................................................................................... 10
36 505976537 Boot...................................................................................................................... 1
37 580034616 Seal ...................................................................................................................... 4
38 580006543 Boot...................................................................................................................... 3
39 580010739 Cover.................................................................................................................... 2
40 900010278 Cover.................................................................................................................... 1
41 580033597 Seal ...................................................................................................................... 13
42 580036350 Seal ...................................................................................................................... 1
43 580036358 Seal ...................................................................................................................... 1

6-27
P14982 12-03

WIRE HARNESS
(MODULE) (SHEET 1 OF 2)

WIRE HARNESSMODULESHEET 1 OF 2

6-28
P14982 12-03

WIRE HARNESS
(MODULE) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

580042895 Wire Harness (Module) (Type GS, LPS, DS)............................................................. 1


580042890 Wire Harness (Module) (Gas, LPG, and Diesel) ....................................................... 1
1 .. . . . Connector Assembly (Fuse Box).......................................................................... 1
1 580019327 Fuse Box (10-Way) .......................................................................................... 1
1 580019328 Secondary Lock ............................................................................................... 1
1 580025012 Terminal (Positions 1, 3, 5, 7) .......................................................................... 4
1 580021096 Bridge Piece (2-Way) (Positions 9, 11) ............................................................ 2
1 580026883 Bridge Piece (Positions 13, 15, 17).................................................................. 3
1 580006441 Electrical Fitting ............................................................................................... 10
1 580021062 Connector (Position 12) ................................................................................... 1
1 505972555 Fuse (10 Amp) (Positions 1, 6, 7, 8, 9) ............................................................ 5
1 505972587 Fuse (30 Amp) (Positions 2, 3) ........................................................................ 2
1 580003455 Fuse (20 Amp) (Position 4) .............................................................................. 1
1 580005693 Fuse (15 Amp) (Positions 5, 10) ...................................................................... 2
2 580021061 Clip................................................................................................................... 5
3 .. . . . Connector Assembly ............................................................................................ 1
3 580019330 Relay Base....................................................................................................... 1
3 580006441 Electrical Fitting ............................................................................................... 2
3 580021062 Connector ........................................................................................................ 2
3 518796658 Relay................................................................................................................ 1
4 .. . . . Connector Assembly (Forward Relay).................................................................. 1
5 580019329 Relay Base....................................................................................................... 1
5 580021062 Connector ........................................................................................................ 2
5 580019351 Terminal ........................................................................................................... 2
5 504307786 Relay................................................................................................................ 2
5 580021062 Connector ........................................................................................................ 2
5 580019351 Terminal ........................................................................................................... 1
5 504307786 Relay................................................................................................................ 1
5 .. . . . Connector Assembly (Horn Relay)....................................................................... 1
5 580019329 Relay Base ........................................................................................................... 1
5 580006441 Electrical Fitting ............................................................................................... 2
5 580019351 Terminal ........................................................................................................... 2
5 504307786 Relay................................................................................................................ 1
5 580021062 Connector ........................................................................................................ 2
5 580019351 Terminal ........................................................................................................... 2
5 504307786 Relay................................................................................................................ 1
6 .. . . . Connector Assembly (Reverse Light Relay)......................................................... 1
6 580019329 Relay Base....................................................................................................... 1
6 580021062 Connector ........................................................................................................ 2
6 580019351 Terminal ........................................................................................................... 2
6 504307786 Relay................................................................................................................ 1
6 580021062 Connector (Shutdown) ..................................................................................... 2
6 580019351 Terminal ........................................................................................................... 2
6 504307786 Relay................................................................................................................ 1
7 .. . . . Connector Assembly (Cab Power Relay) ............................................................. 1
7 580019329 Relay Base....................................................................................................... 1
7 580006441 Electrical Fitting ............................................................................................... 2
7 580019351 Terminal ........................................................................................................... 2
7 504307786 Relay................................................................................................................ 1
7 580006441 Electrical Fitting (Light Relay) .......................................................................... 2

6-29
P14982 12-03

WIRE HARNESS
(MODULE) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

7 580019351 Terminal ........................................................................................................... 2


7 504307786 Relay................................................................................................................ 1
8 .. . . . Connector Assembly (Turn Signal Relay)............................................................. 1
8 580019330 Relay Base....................................................................................................... 1
8 580021062 Connector ........................................................................................................ 2
8 .. . . . Flasher ............................................................................................................. 1
9 .. . . . Connector Assembly (Brake Light Relay) ............................................................ 1
9 580019329 Relay Base....................................................................................................... 1
9 580021062 Connector ........................................................................................................ 2
9 580019351 Terminal ........................................................................................................... 2
9 504307786 Relay................................................................................................................ 1
9 .. . . . Spare ............................................................................................................... 1
10 580025220 Housing............................................................................................................ 4
10 580025217 Terminal ........................................................................................................... 4
11 .. . . . Connector Assembly (Thermostat) ...................................................................... 1
11 580019309 Housing (Receptacle) ...................................................................................... 1
11 580019339 Terminal ........................................................................................................... 1
11 580019117 Terminal ........................................................................................................... 1
12 580025220 Housing (Horn Switch)..................................................................................... 1
12 580025217 Terminal ........................................................................................................... 1
13 .. . . . Connector Assembly ............................................................................................ 1
13 580025326 Housing............................................................................................................ 1
13 580025332 Retainer ........................................................................................................... 1
13 580019295 Terminal (Socket) ............................................................................................. 3
13 580019269 Seal.................................................................................................................. 3
14 .. . . . Connector Assembly (Horn)................................................................................. 1
14 580023924 Connector ........................................................................................................ 1
14 580027706 Retainer ........................................................................................................... 1
14 580025858 Seal.................................................................................................................. 2
14 580022992 Terminal ........................................................................................................... 2
15 .. . . . Connector Assembly (Brake Reservoir) ............................................................... 1
15 580023943 Connector ........................................................................................................ 1
15 580022867 Terminal Socket ............................................................................................... 2
15 580017023 Wire Seal ......................................................................................................... 2
16 580025220 Housing............................................................................................................ 4
16 580025217 Terminal ........................................................................................................... 4
17 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
17 580025052 Terminal (Nut) .................................................................................................. 1
17 580025052 Terminal (Positions 1, 2) .................................................................................. 2
17 580025051 Terminal (Positions C, D, F, G, H, J, K) ............................................................ 7
17 580025050 Terminal (Positions A, B, E, L, M, N)................................................................ 6
18 580025322 Housing............................................................................................................ 1
19 .. . . . Connector Assembly (Optional Lighting).............................................................. 1
19 580025014 Housing............................................................................................................ 1
19 580025334 Retainer ........................................................................................................... 1
19 580019295 Terminal (Socket) ............................................................................................. 4
19 580019269 Seal.................................................................................................................. 4
20 .. . . . Connector Assembly (Reverse Alarm) ................................................................. 1
20 580025325 Housing............................................................................................................ 1
20 580025330 Retainer ........................................................................................................... 1

6-30
P14982 12-03

WIRE HARNESS
(MODULE) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

20 580019295 Terminal (Socket) ............................................................................................. 2


20 580019269 Seal.................................................................................................................. 2
21 580025320 Housing............................................................................................................ 1
21 580019283 Seal.................................................................................................................. 2
22 .. . . . Connector Assembly (LH Rear Light) .................................................................. 1
22 580024955 Housing............................................................................................................ 1
22 580024952 Terminal ........................................................................................................... 5
23 .. . . . Connector Assembly ............................................................................................ 1
24 580025215 Terminal ........................................................................................................... 2
24 580025055 Cover ............................................................................................................... 2
25 .. . . . Connector Assembly (Fuel Sender) ..................................................................... 1
25 580025840 Housing............................................................................................................ 1
25 580025794 Terminal ........................................................................................................... 2
25 580025862 Seal.................................................................................................................. 2
26 .. . . . Connector Assembly (Reverse Diode) ................................................................. 1
26 580019333 Housing (Socket) ............................................................................................. 1
26 580019350 Terminal (Socket) ............................................................................................. 2
26 580021098 Diode (Single) .................................................................................................. 1
27 580024954 Housing............................................................................................................ 1
28 .. . . . Connector Assembly (LH Front Light) .................................................................. 1
28 580024955 Housing............................................................................................................ 1
28 580024952 Terminal ........................................................................................................... 5

6-31
P14983 12-03

WIRE HARNESS
(MODULE) (SHEET 2 OF 2)

WIRE HARNESSMODULESHEET 2 OF 2

6-32
P14983 12-03

WIRE HARNESS
(MODULE) (SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

580042895 Wire Harness (Module) (Type GS, LPS, DS)............................................................. 1


580042890 Wire Harness (Module) (Gas, LPG, and Diesel) ....................................................... 1
1 .. . . . Connector Assembly (Forward Switch) ................................................................ 1
1 580025326 Housing............................................................................................................ 1
1 580025332 Retainer ........................................................................................................... 1
1 580019295 Terminal (Socket) ............................................................................................. 3
1 580019269 Seal.................................................................................................................. 3
2 .. . . . Connector Assembly (Ignition Switch) ................................................................. 1
2 580019308 Housing (Ignition Switch) ................................................................................. 1
2 580019339 Terminal ........................................................................................................... 2
2 580019117 Terminal ........................................................................................................... 1
3 .. . . . Connector Assembly (Indicator Switch) ............................................................... 3
3 580022875 Terminal ........................................................................................................... 3
3 580022876 Cover ............................................................................................................... 3
4 .. . . . Connector Assembly (Cluster) ............................................................................. 1
4 580019317 Retainer ........................................................................................................... 1
4 580025851 Strain Relief ..................................................................................................... 1
4 580019319 Insert................................................................................................................ 1
4 580019318 Seal.................................................................................................................. 1
4 580019342 Terminal ........................................................................................................... 21
4 580000556 Plug.................................................................................................................. 11
5 .. . . . Connector Assembly (High/Low Shift).................................................................. 1
5 580019095 Housing (Socket) ............................................................................................. 1
5 580019096 Retainer (Socket) ............................................................................................. 1
5 505968566 Plug (Positions 6, 9, 10) ................................................................................... 3
5 505968568 Socket .............................................................................................................. 9
6 .. . . . Connector Assembly (Mating Half, Item 5)........................................................... 1
6 505968566 Plug.................................................................................................................. 12
6 580019352 Connector ........................................................................................................ 1
7 .. . . . Connector Assembly (Mating Half, Item 8)........................................................... 1
7 580024954 Housing............................................................................................................ 1
8 .. . . . Connector Assembly (RH Front Light) ................................................................. 1
8 580024955 Housing............................................................................................................ 1
8 580024952 Terminal ........................................................................................................... 5
9 .. . . . Connector Assembly (Cab Power) ....................................................................... 1
9 580025840 Housing............................................................................................................ 1
9 580025794 Terminal ........................................................................................................... 2
9 580025862 Seal.................................................................................................................. 2
10 .. . . . Connector Assembly (Mating Half, Item 9)........................................................... 1
10 580025797 Connector Housing .......................................................................................... 1
11 .. . . . Connector Assembly (RH Rear Light) .................................................................. 1
11 580024955 Housing............................................................................................................ 1
11 580024952 Terminal ........................................................................................................... 5
12 .. . . . Connector Assembly (Mating Half, Item 11)......................................................... 1
12 580024954 Housing............................................................................................................ 1
13 .. . . . Connector Assembly ............................................................................................ 1
13 580022889 Housing............................................................................................................ 1
13 580000559 Terminal ........................................................................................................... 2
14 .. . . . Connector Assembly ............................................................................................ 1
14 580022887 Fitting (Cluster) ................................................................................................ 1

6-33
P14983 12-03

WIRE HARNESS
(MODULE) (SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

14 580019125 Heat Shrink Tube ............................................................................................. 1


15 .. . . . Connector Assembly (Transmission Lock) ........................................................... 1
15 580019243 Housing (Switch).............................................................................................. 1
15 580025217 Terminal (Positions 2, 3, 7, 8) .......................................................................... 4
16 .. . . . Connector Assembly (Rear Lights) ...................................................................... 1
16 580019243 Housing (Switch).............................................................................................. 1
16 580025217 Terminal ........................................................................................................... 4
17 .. . . . Connector Assembly (Front Lights) ...................................................................... 1
17 580019243 Housing (Switch).............................................................................................. 1
17 580025217 Terminal ........................................................................................................... 6
18 .. . . . Connector Assembly (Transmission Harness) ..................................................... 1
18 580019293 Housing (Socket) ............................................................................................. 1
18 580019294 Retainer (Socket) ............................................................................................. 1
18 580019295 Terminal (Socket) ............................................................................................. 14
18 580019269 Seal.................................................................................................................. 14

6-34
NOTES

6-35
P14224 12-03

WIRE HARNESS
(SEALED ALTERNATOR)

WIRE HARNESSSEALED ALTERNATOR

6-36
P14224 12-03

WIRE HARNESS
(SEALED ALTERNATOR)

ITEM PART NO. DESCRIPTION QTY

580049935 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (Disconnect Switch) ........................................................... 2
1 504060749 Ring ................................................................................................................. 1
1 505970552 Boot ................................................................................................................. 1
2 .. . . . Connector Assembly ............................................................................................ 2
2 504450741 Connector ........................................................................................................ 1
2 504236265 Blade................................................................................................................ 1
3 .. . . . Connector Assembly ............................................................................................ 2
3 504450740 Connector ........................................................................................................ 1
3 504450761 Blade................................................................................................................ 1
4 580028441 Connector (Engine Harness)................................................................................ 1
5 .. . . . Connector Assembly ............................................................................................ 1
5 504288740 Connector ........................................................................................................ 1
6 504288741 Terminal ........................................................................................................... 2
7 .. . . . Connector Assembly (Alternator EX) ................................................................... 1
7 504450741 Connector ........................................................................................................ 1
7 504236265 Blade................................................................................................................ 1
8 .. . . . Connector Assembly (Alternator 3DA) ................................................................. 1
8 520038836 Ring ................................................................................................................. 1
8 505970552 Boot ................................................................................................................. 1
9 .. . . . Connector Assembly (Alternator FS) ................................................................... 1
9 504450740 Connector ........................................................................................................ 1
9 504450761 Blade................................................................................................................ 1

6-37
NOTES

6-38
SECTION 7

7 TR ANSMISSION

7 TRANSMISSION
CONTENTS

SECTION 7
TRANSMISSION

DESCRIPTION PAGE

CONTROL VALVE
TRANSMISSION............................................................................................................................................. 7-16
DIRECTIONAL CLUTCH
FORWARD...................................................................................................................................................... 7-14
FLYWHEEL AND TORQUE CONVERTOR ........................................................................................................ 7-10
HIGH AND LOW VALVE ..................................................................................................................................... 7-19
INPUT CLUTCH
REVERSE....................................................................................................................................................... 7-12
MANIFOLD VALVE ............................................................................................................................................. 7-18
TRANSMISSION
1 OF 2 ............................................................................................................................................................... 7-2
2 OF 2 ............................................................................................................................................................... 7-6
TRANSMISSION LINES..................................................................................................................................... 7-20
TRANSMISSION MOUNT .................................................................................................................................. 7-22

7-1
P14306 10-03

TRANSMISSION
(1 OF 2)

TRANSMISSION1 OF 2

7-2
P14306 10-03

TRANSMISSION
(1 OF 2)

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

580020550 Transmission Assembly (T86, 1830 mm Short Wheel Base) ............................ 1 ..


580020552 Transmission Assembly (T88, 1830 mm Short Wheel Base) ............................ .. 1
580020553 Transmission Assembly (T89, 2100 mm Long Wheel Base) ............................. .. 1
1 500195904 Bearing.......................................................................................................... 2 3
2 580009235 Thrust Washer............................................................................................... 2 3
3 580007317 Needle Bearing ............................................................................................. 4 6
4 580007316 Thrust Washer............................................................................................... 6 9
5 580007318 Needle Bearing ............................................................................................. 6 9
6 580009242 Gear (Clutch Output)..................................................................................... .. 1
7 580009241 Gear (Clutch Output)..................................................................................... .. 1
8 580012280 O-Ring........................................................................................................... 2 3
9 580013506 Gear (Clutch Output)..................................................................................... .. 1
10 580013507 Housing ......................................................................................................... .. 1
10 580009226 Housing ......................................................................................................... 1 ..
11 580009215 Tube (Dipstick) .............................................................................................. 1 1
12 580009216 Dipstick.......................................................................................................... 1 1
13 500195904 Bearing.......................................................................................................... 2 3
14 580020547 Clutch Pack Assembly (Directional) .............................................................. 1 2
15 580004528 Snap Ring ..................................................................................................... 2 3
16 580020546 Clutch Pack Assembly (Input) ....................................................................... 1 1
17 580007800 Ring............................................................................................................... 5 7
18 520045522 Pin (Single Speed) ........................................................................................ 4 4
19 449022013 Lockwasher ................................................................................................... 16 16
20 449001006 Capscrew ...................................................................................................... 4 4
21 449001302 Capscrew ...................................................................................................... 10 10
22 580009211 Spool ............................................................................................................. 1 1
23 580009212 Snap Ring ..................................................................................................... 1 1
24 580009213 Spring............................................................................................................ 1 1
25 505967551 Fitting ............................................................................................................ 1 1
25 052645300 O-Ring ...................................................................................................... 1 1
26 505967573 Switch (Oil Temperature Warning) (Transmission) ........................................ 1 1
27 580007359 Screen........................................................................................................... 1 1
28 580009214 Spring (Screen) ............................................................................................. 1 1
29 810646400 Fitting ............................................................................................................ 1 1
29 052645800 O-Ring ...................................................................................................... 1 1
30 580007362 Charge Pump ................................................................................................ 1 1
30 580007364 O-Ring ...................................................................................................... 1 1
30 580007363 Bushing..................................................................................................... 1 1
31 580007365 Washer .......................................................................................................... 1 1
32 449001138 Capscrew ...................................................................................................... 1 1
33 580025916 Oil Seal (Double Lip) ..................................................................................... 1 1
34 580009217 Plate .............................................................................................................. 2 2
35 449001418 Capscrew ...................................................................................................... 2 2
36 580014184 Fitting ............................................................................................................ 2 2
36 052645300 O-Ring ...................................................................................................... 1 1
37 500179904 Fitting ............................................................................................................ 2 2

7-3
P14306 10-03

TRANSMISSION
(1 OF 2)

QTY
ITEM PART NO. DESCRIPTION A B

38 056943000 Fitting ............................................................................................................ 1 1


38 052645400 O-Ring ...................................................................................................... 1 1
39 580009236 Gear (Output) ................................................................................................ 2 ..

7-4
NOTES

7-5
P14307 10-03

TRANSMISSION
(2 OF 2)

TRANSMISSION2 OF 2

7-6
P14307 10-03

TRANSMISSION
(2 OF 2)

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

580020550 Transmission Assembly (T86, 1830 mm Short Wheel Base) ............................ 1 ..


580020552 Transmission Assembly (T88, 1830 mm Short Wheel Base) ............................ .. 1
580020553 Transmission Assembly (T89, 2100 mm Long Wheel Base) ............................. .. 1
1 580009218 Housing ......................................................................................................... 1 ..
1 580009238 Housing ......................................................................................................... .. 1
2 504226268 Pin............................................................................................................. 4 4
3 580009223 Bearing Cap .................................................................................................. 2 2
4 502566903 Washer (Hardened)....................................................................................... 4 4
5 931017917 Capscrew ...................................................................................................... 4 4
6 580009247 Gasket........................................................................................................... .. 1
7 580009210 Gasket (Cover) .............................................................................................. 1 1
8 580014185 Thrust Screw ................................................................................................. 1 1
9 580009854 Jam Nut ......................................................................................................... 1 1
10 580012294 Gasket (Control Valve) .................................................................................. 1 1
11 580009243 Valve Assembly ............................................................................................. .. 1
12 504226235 Lock Plate ..................................................................................................... 2 2
13 449022016 Lockwasher ................................................................................................... 2 2
14 449001415 Capscrew ...................................................................................................... 2 2
15 015630100 Plug ............................................................................................................... 1 1
16 580009197 Shim (0.020 in.)............................................................................................. AR AR
17 580009198 Shim (0.007 in.)............................................................................................. AR AR
18 580007836 Carrier Housing ............................................................................................. 1 1
19 502566902 Washer .......................................................................................................... 10 10
20 056226300 Bearing Cup .................................................................................................. 2 2
21 502515904 Bearing Cone ................................................................................................ 2 2
22 580009196 Spacer........................................................................................................... 1 1
23 580009200 Oil Seal.......................................................................................................... 1 1
24 580009203 Shim (0.014 in.)............................................................................................. AR AR
25 580009208 Shim (0.025 in.)............................................................................................. AR AR
26 580006716 Hypoid Gear Set (1830 mm Short Wheel Base) ........................................... 1 1
26 580006715 Hypoid Gear Set (2100 mm Long Wheel Base)............................................ 1 1
27 580009195 Bearing.......................................................................................................... 1 1
28 580009194 Snap Ring ..................................................................................................... 1 1
29 931015915 Capscrew ...................................................................................................... 10 10
30 580016558 Differential Assembly..................................................................................... 1 1
31 501873914 Bearing Cone ................................................................................................ 2 2
32 056227700 Bearing Cup .................................................................................................. 2 2
33 580009193 Nut................................................................................................................. 2 2
34 580009191 Speed Sensor ............................................................................................... .. 1
35 505967598 Magnet .......................................................................................................... 1 1
36 580009248 Tube .............................................................................................................. .. 1
37 580012758 Control Valve ................................................................................................. 1 1
38 580007144 Filter .............................................................................................................. 1 1
39 520052872 Gasket........................................................................................................... 1 1
40 580011163 Manifold Valve ............................................................................................... 1 1
41 505971550 Tube .............................................................................................................. 1 1

7-7
P14307 10-03

TRANSMISSION
(2 OF 2)

QTY
ITEM PART NO. DESCRIPTION A B

42 580000082 Strap.............................................................................................................. 1 1
43 449021001 Washer .......................................................................................................... 1 1
44 449001073 Capscrew ...................................................................................................... 4 4
45 449001072 Capscrew ...................................................................................................... 3 3
46 449001028 Capscrew ...................................................................................................... 1 1
47 449001050 Capscrew ...................................................................................................... .. 4
48 580007834 Gear (Output) ................................................................................................ .. 1
48 580007835 Gear (Output) ................................................................................................ 1 ..
49 501967902 Fitting ............................................................................................................ 1 1
49 052645500 O-Ring ...................................................................................................... 1 1
50 500390901 Fitting ............................................................................................................ .. 1
50 052645500 O-Ring ...................................................................................................... .. 1
51 315976070 Fitting ............................................................................................................ 1 3
51 052645200 O-Ring ...................................................................................................... 1 1
52 052643200 Fitting ............................................................................................................ .. 1
52 052645200 O-Ring ...................................................................................................... .. 1
53 052642200 Fitting ............................................................................................................ .. 1
53 052645200 O-Ring ...................................................................................................... .. 1
54 449022018 Lockwasher ................................................................................................... .. 1
55 580012838 Capscrew ...................................................................................................... 18 18
56 061278200 Washer .......................................................................................................... 18 18
57 520045493 Nut................................................................................................................. 18 18
58 500002903 Fitting ............................................................................................................ 2 ..
58 052645100 O-Ring ...................................................................................................... 1 ..
58 134023101 Fitting ............................................................................................................ .. 3
58 052645100 O-Ring ...................................................................................................... .. 1
59 500179904 Fitting ............................................................................................................ 2 3
60 580009201 Washer .......................................................................................................... 1 1
61 580009202 Nut................................................................................................................. 1 1
62 580009204 Shim (0.381 in.)............................................................................................. AR AR
63 580009205 Shim (0.016 in.)............................................................................................. AR AR
64 580009206 Shim (0.020 in.)............................................................................................. AR AR
65 580009207 Shim (0.022 in.)............................................................................................. AR AR
66 580009199 Shim (0.005 in.)............................................................................................. AR AR
67 520042831 Adhesive ....................................................................................................... AR AR
68 449001160 Capscrew ...................................................................................................... .. 1

7-8
NOTES

7-9
P14308 10-03

FLYWHEEL AND TORQUE CONVERTOR

FLYWHEEL AND TORQUE CONVERTOR

7-10
P14308 10-03

FLYWHEEL AND TORQUE CONVERTOR

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

580020550 Transmission Assembly (T86, 1830 mm Short Wheel Base) ............................ 1 ..


580020552 Transmission Assembly (T88, 1830 mm Short Wheel Base) ............................ .. 1
580020553 Transmission Assembly (T89, 2100 mm Long Wheel Base) ............................. .. 1
1 580009226 Housing ......................................................................................................... 1 ..
1 580013507 Housing ......................................................................................................... .. 1
2 580007362 Charge Pump ................................................................................................ 1 1
2 580007363 Bushing..................................................................................................... 1 1
2 580007364 O-Ring ...................................................................................................... 1 1
3 580025916 Oil Seal (Double Lip) ..................................................................................... 1 1
4 580009531 Bolt ................................................................................................................ 8 8
5 580008940 Flexplate (Diesel) .......................................................................................... 1 1
6 580009177 Washer .......................................................................................................... 1 1
7 502566902 Washer .......................................................................................................... 6 6
8 580003575 Bolt .................................................................................................................... 3 3
9 502566904 Washer .............................................................................................................. 3 3
10 580027652 Torque Converter............................................................................................... 1 1
11 580009176 Flywheel Assembly (Diesel) .............................................................................. 1 1
11 580008847 Ring Gear...................................................................................................... 1 1
11 580034760 Flywheel ........................................................................................................ 1 1
11 580009125 Flywheel (Gasoline and LPG)............................................................................ 1 1
12 504226218 Lubricant............................................................................................................ AR AR

7-11
P14309 10-03

INPUT CLUTCH
(REVERSE)

INPUT CLUTCHREVERSE

7-12
P14309 10-03

INPUT CLUTCH
(REVERSE)

KEY:
A: Two Speed
B: Single Speed

QTY
ITEM PART NO. DESCRIPTION A B

580020546 Clutch Pack Assembly (Input, Reverse) ........................................................ 1 1


1 580009228 Shaft Assembly ......................................................................................... 1 1
2 505971555 Seal........................................................................................................... 1 1
3 580035104 Piston ........................................................................................................ 1 1
4 580001161 O-Ring ...................................................................................................... 1 1
5 580001163 Spring ....................................................................................................... 1 1
6 580001167 Guide (Spring) .......................................................................................... 1 1
7 580001169 Snap Ring ................................................................................................. 1 1
8 580032798 Back-Up Washer ....................................................................................... 1 1
9 580034918 Wave Spring.............................................................................................. 1 1
10 580020036 Plate (Separator)....................................................................................... 8 8
11 580019516 Plate (Friction)........................................................................................... 8 8
12 580001691 Pressure Plate (0.248-0.252 in.) (Shimming) ........................................... 1 1
12 580020040 Pressure Plate (0.272-0.276 in.) (Shimming) (Optional) .......................... 1 1
12 580020041 Pressure Plate (0.220-0.224 in.) (Shimming, Stepped) (Optional) ........... 1 1
12 580046697 Pressure Plate (0.201-0.205 in.) (Shimming, Stepped) (Optional) ........... 1 1
13 505971572 Snap Ring ................................................................................................. 1 1

7-13
P14310 10-03

DIRECTIONAL CLUTCH
(FORWARD)

DIRECTIONAL CLUTCHFORWARD

7-14
P14310 10-03

DIRECTIONAL CLUTCH
(FORWARD)

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

580020547 Clutch Pack Assembly (Directional, Forward) ............................................... 1 2


1 580009232 Shaft Assembly ......................................................................................... 1 1
2 505971555 Seal........................................................................................................... 1 1
3 580035104 Piston ........................................................................................................ 1 1
4 580001161 O-Ring ...................................................................................................... 1 1
5 580001163 Spring ....................................................................................................... 1 1
6 580001167 Guide (Spring) .......................................................................................... 1 1
7 580001169 Snap Ring ................................................................................................. 1 1
8 580032798 Back-Up Washer ....................................................................................... AR AR
9 580034918 Wave Spring.............................................................................................. 1 1
10 580020036 Plate (Separator)....................................................................................... 8 8
11 580019516 Plate (Friction)........................................................................................... 8 8
12 580001691 Pressure Plate (0.248-0.252 in.) (Shimming) ........................................... 1 1
12 580020040 Pressure Plate (0.272-0.276 in.) (Shimming) (Optional) .......................... 1 1
12 580020041 Pressure Plate (0.220-0.224 in.) (Shimming, Stepped) (Optional) ........... 1 1
12 580046697 Pressure Plate (0.201-0.205 in.) (Shimming, Stepped) (Optional) ........... 1 1
13 505971572 Snap Ring ................................................................................................. 1 1

7-15
P14311 10-03

CONTROL VALVE
(TRANSMISSION)

CONTROL VALVETRANSMISSION

7-16
P14311 10-03

CONTROL VALVE
(TRANSMISSION)

ITEM PART NO. DESCRIPTION QTY

580012758 Control Valve ............................................................................................................. 1


1 505971546 Spring (Accumulator) ........................................................................................... 1
2 505971567 Spring (Trimmer) .................................................................................................. 1
3 505971506 Plunger (Inching).................................................................................................. 1
4 505971535 Spool (Trimmer).................................................................................................... 1
5 505971508 Spool (Accumulator)............................................................................................. 1
6 505971539 Fitting ................................................................................................................... 1
6 052645600 O-Ring ............................................................................................................. 1
7 315976070 Fitting ................................................................................................................... 2
7 052645200 O-Ring ............................................................................................................. 2
8 505971568 Spool (Dump) ....................................................................................................... 1
9 505971595 Spring................................................................................................................... 2
10 505971500 Oil Seal................................................................................................................. 1
11 058429300 Fitting ................................................................................................................... 1
11 052645100 O-Ring ............................................................................................................. 1
12 580018438 Spool (Inching) ..................................................................................................... 1
13 505972570 Spring (Inching).................................................................................................... 1
14 580008808 Spring (Inching).................................................................................................... 1
15 502566901 Washer ................................................................................................................. 1
16 505971558 Stop (Inching)....................................................................................................... 1
17 580009252 Spool (Regulator) ................................................................................................. 1
18 580009253 Spring (Regulator)................................................................................................ 1
19 505967551 Fitting ................................................................................................................... 2
19 052645300 O-Ring ............................................................................................................. 1
20 505970545 Nipple ................................................................................................................... 1
21 066537700 Nut........................................................................................................................ 1
22 580009254 Spool (Pack Regulator) ........................................................................................ 1
23 580009212 Snap Ring (External)............................................................................................ 2
24 134023101 Fitting ................................................................................................................... 1
24 052645100 O-Ring ............................................................................................................. 1
25 500179904 Fitting ................................................................................................................... 1
26 580009251 Body ..................................................................................................................... 1
27 580021205 Spool (Forward/Reverse) ..................................................................................... 1
28 505970514 Cap (Forward/Reverse) ........................................................................................ 2
29 505970516 Spring................................................................................................................... 1
30 580024421 Snap Ring ............................................................................................................ 1
31 505970593 Cap (Monotrol) ..................................................................................................... 1
32 505970581 Gasket.................................................................................................................. 1
33 056363100 Fitting ................................................................................................................... 1
33 056363300 O-Ring ............................................................................................................. 1
34 500390903 Fitting ................................................................................................................... 1
34 052645100 O-Ring ............................................................................................................. 1
35 580009721 Spring................................................................................................................... 1

7-17
P14312 10-02

MANIFOLD VALVE

MANIFOLD VALVE

ITEM PART NO. DESCRIPTION QTY

580011163 Manifold Valve ........................................................................................................... 1


1 580004500 Manifold................................................................................................................ 1
2 013378300 Fitting ................................................................................................................... 1
2 505970592 Sealant ................................................................................................................. AR
3 580011162 Solenoid Valve...................................................................................................... 2
4 a 520053870 Seal Kit ............................................................................................................ 1
5 580011753 Coil................................................................................................................... 1
6 520052872 Gasket ....................................................................................................................... 1

FOOTNOTES:
a Services One Solenoid Valve

7-18
P14313 10-03

HIGH AND LOW VALVE

HIGH AND LOW VALVE

ITEM PART NO. DESCRIPTION QTY

580009243 Valve Assembly ......................................................................................................... 1


1 580009244 Body ..................................................................................................................... 1
2 580011162 Solenoid Valve...................................................................................................... 1
2 520053870 Seal Kit ............................................................................................................ 1
3 580009246 Spool .................................................................................................................... 1
4 505972570 Spring................................................................................................................... 1
5 505967551 Fitting ................................................................................................................... 1
5 052645300 O-Ring ............................................................................................................. 1

7-19
P14314 10-03

TRANSMISSION LINES

TRANSMISSION LINES

7-20
P14314 10-03

TRANSMISSION LINES

ITEM PART NO. DESCRIPTION QTY

1 013381000 Fitting......................................................................................................................... 1
2 580006886 Hose .......................................................................................................................... 1
3 580008603 Hose .......................................................................................................................... 1
4 580012987 Clip Nut...................................................................................................................... 2
5 580010483 Clamp ........................................................................................................................ 2
6 449021001 Washer ...................................................................................................................... 2
7 449022016 Lockwasher ............................................................................................................... 2
8 449001343 Capscrew................................................................................................................... 2
9 013380600 Fitting......................................................................................................................... 1

7-21
P14315 10-03

TRANSMISSION MOUNT

TRANSMISSION MOUNT

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

580020550 Transmission Assembly (T86, 1830 mm Short Wheel Base) ............................ 1 ..


580020552 Transmission Assembly (T88, 1830 mm Short Wheel Base) ............................ .. 1
580020553 Transmission Assembly (T89, 2100 mm Long Wheel Base) ............................. .. 1
1 449001049 Capscrew........................................................................................................... 15 15
2 449022017 Lockwasher ....................................................................................................... 15 15
3 449001069 Capscrew........................................................................................................... 11 11
4 449022013 Lockwasher ....................................................................................................... 11 11
5 580009192 Cover (Starter, Diesel) ....................................................................................... 1 1
5 580012248 Cover (Starter, Gas, LPG, Dual Fuel)................................................................ 1 1
6 520042831 Adhesive............................................................................................................ AR AR

7-22
SECTION 8

8 DRIVE AXLE

8 DRIVE AXLE
CONTENTS

SECTION 8
DRIVE AXLE

DESCRIPTION PAGE

DIFFERENTIAL ASSEMBLY ................................................................................................................................ 8-5


DRIVE AXLE ........................................................................................................................................................ 8-2
DRIVE TIRES AND WHEELS
SINGLE
GP/GLP/GDP 100-120MJ ............................................................................................................................. 8-8
DRIVE WHEELS AND TIRES
SINGLE
GP/GLP/GDP 070-090LJ/ML ........................................................................................................................ 8-6

8-1
P14320 10-03

DRIVE AXLE

D RIVE AXLE

8-2
P14320 10-03

DRIVE AXLE

KEY:
A: GP/GLP/GDP 070-90LJ/MJ
B: GP/GLP/GDP 100-120MJ

QTY
ITEM PART NO. DESCRIPTION A B

580037291 Drive Axle Assembly.......................................................................................... 1 ..


580040434 Drive Axle Assembly.......................................................................................... .. 1
1 580002016 Housing ......................................................................................................... 1 1
2 580036615 Spindle .......................................................................................................... 2 2
3 580014158 O-Ring........................................................................................................... 2 2
4 931018909 Capscrew ...................................................................................................... 20 20
5 955400910 Lockwasher ................................................................................................... 20 20
6 580036664 Hanger (LH) .................................................................................................. 1 1
7 580036612 Hanger (RH).................................................................................................. 1 1
8 580002080 Bushing ......................................................................................................... 2 2
9 580006490 Brake Assembly (LH) (☞ P14338, P14339) ................................................ 1 ..
9 580040443 Brake Assembly (LH) (☞ P14338, P14339) ................................................ .. 1
10 580006493 Brake Assembly (RH) (☞ P14338, P14339) ............................................... 1 ..
10 580040444 Brake Assembly (RH) (☞ P14338, P14339) ............................................... .. 1
11 580040445 Hub Assembly ............................................................................................... 1 1
11 580040409 Hub ........................................................................................................... 1 1
12 054082600 Bearing Cup.............................................................................................. 1 1
13 580004040 Bearing Cup.............................................................................................. 1 1
14 504314781 Oil Seal ..................................................................................................... 1 1
15 504314782 Oil Seal ..................................................................................................... 1 1
16 580002079 Bearing Cone............................................................................................ 1 1
17 580002013 Stud .......................................................................................................... 6 6
18 065862400 Bearing Cone ................................................................................................ 2 2
19 580002075 Nut................................................................................................................. 2 2
20 580002077 Lockwasher ................................................................................................... 2 2
21 580002076 Nut................................................................................................................. 2 2
22 580001979 Axle Shaft...................................................................................................... 2 2
23 520042831 Adhesive ....................................................................................................... AR AR
24 311323021 Capscrew ...................................................................................................... 20 20
25 580017291 Brake Drum ................................................................................................... 2 ..
25 580019593 Brake Drum ................................................................................................... .. 2
26 520045494 Stud............................................................................................................... 16 16
27 520045503 Pin ................................................................................................................. 4 4
28 505970537 Fitting ............................................................................................................ 1 1
29 014932700 Fitting ............................................................................................................ 1 1
30 520045510 Pin ..................................................................................................................... 4 4
31 504226218 Lubricant............................................................................................................ AR AR
32 449001026 Capscrew........................................................................................................... 8 8
33 955400910 Lockwasher ....................................................................................................... 8 8
34 449015018 Nut ..................................................................................................................... 8 8
35 580014159 Shim (0.04 in.) ................................................................................................... 4 4
36 449022016 Lockwasher ....................................................................................................... 2 2
37 449001091 Capscrew........................................................................................................... 2 2
38 580001926 Adapter (Dual Wheel) (2100 mm Long Wheel Base) ........................................ .. 1
38 580001925 Adapter (Dual Wheel) (1830 mm Short Wheel Base) ....................................... 1 ..
39 580003941 Lug Nut .............................................................................................................. 12 12

8-3
P14320 10-03

DRIVE AXLE

QTY
ITEM PART NO. DESCRIPTION A B

39 580003941 Lug Nut (Dual Wheel) ........................................................................................ 24 24


39 580001931 Lug Nut (Optional) ............................................................................................. 12 12
39 580001931 Lug Nut (Dual Wheel) (Optional) ....................................................................... 24 24

8-4
P14321 10-03

DIFFERENTIAL ASSEMBLY

DIFFERENT IAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


580016558 Differential Assembly ................................................................................................. 1
1 580019358 Side Gear ............................................................................................................. 2
2 580019359 Washer ................................................................................................................. 2
3 580019360 Pinion ................................................................................................................... 4
4 580019361 Washer ................................................................................................................. 4
5 580019362 Spider................................................................................................................... 1
6 580019363 Capscrew ............................................................................................................. 8
7 580019365 Washer ................................................................................................................. 12
8 580019364 Bolt ....................................................................................................................... 4
9 580019357 Case Set .............................................................................................................. 1

8-5
P14322 10-03

DRIVE WHEELS AND TIRES


(SINGLE) (GP/GLP/GDP 070-090LJ/ML)

DRIVE WHEELS AND TIRESSINGLEGP/GLP/GDP 070-090LJ/ML

8-6
P14322 10-03

DRIVE WHEELS AND TIRES


(SINGLE) (GP/GLP/GDP 070-090LJ/ML)

KEY:
A: 250 x 15 - Solid
B: 250 x 15 - 16 Ply
C: 250 x 15 - 18 Ply
D: 250/70 R15 Radial

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580008801 Tire (Standard Hardness) ............................................................ 2 .. .. ..


2 520044829 Tire Assembly.............................................................................. .. .. 2 ..
2 580014190 Tire Assembly.............................................................................. .. .. .. 2
2 580014955 Tire Assembly (Tubeless) (Not Illustrated)................................... .. .. .. 2
2 580008802 Tire Assembly.............................................................................. .. 2 .. ..
2 580008803 Tire (With Flap) ....................................................................... .. 1 .. ..
2 580008805 Tire (With Flap) ....................................................................... .. .. 1 ..
2 580014188 Tire .......................................................................................... .. .. .. 1
2 580014475 Tube ........................................................................................ .. .. .. 1
2 580008804 Tube ........................................................................................ .. 1 1 ..
2 520044952 Washer (Valve Stem) .............................................................. .. .. .. 2
3 580001889 Wheel Assembly.......................................................................... .. .. .. 2
3 a 580001889 Wheel Assembly.......................................................................... 2 2 2 ..
3 b 580001891 Wheel Assembly.......................................................................... 2 2 2 ..
4 505971549 Side Ring................................................................................. 1 1 1 1
5 505971526 Lock Ring ................................................................................ 1 1 1 1
6 580009119 Plate (Valve Stem) ....................................................................... 2 2 2 2
7 518797620 Plate (Valve Stem) (Optional) ...................................................... 2 2 2 2
8 580039532 Plate (Valve Stem) (Optional) ...................................................... 2 2 2 2
9 580011097 Bead Seal (Not Illustrated) ...................................................... .. .. .. 2

FOOTNOTES:
a Standard Tread
b Wide Tread

8-7
P14323 10-03

DRIVE TIRES AND WHEELS


(SINGLE) (GP/GLP/GDP 100-120MJ)

DRIVE TIRES AND WHEELSSINGLEGP/GLP/GDP 100-120MJ

8-8
P14323 10-03

DRIVE TIRES AND WHEELS


(SINGLE) (GP/GLP/GDP 100-120MJ)

KEY:
A: 300 x 15 Solid
B: 300 x 15 18 Ply
C: 315/70 R15 Radial
D: 315/70 R15 Tubless Radial

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580008800 Tire (Standard Hardness) ............................................................ 2 .. .. ..


2 580008797 Tire Assembly.............................................................................. .. 2 .. ..
2 580008798 Tire (With Flap) ....................................................................... .. 1 .. ..
2 580014192 Tire Assembly.............................................................................. .. .. 2 ..
2 580014189 Tire .......................................................................................... .. .. 1 ..
2 580008799 Tube ........................................................................................ .. 1 .. ..
2 580014191 Tube ........................................................................................ .. .. 1 ..
2 580014956 Tire Assembly (Not Illustrated) .................................................... .. .. .. 2
2 520044952 Washer (Valve Stem)................................................................... .. .. 2 ..
3 a 580001893 Wheel Assembly.......................................................................... 2 2 2 ..
3 b 580001895 Wheel Assembly.......................................................................... 2 2 .. ..
4 505971549 Side Ring................................................................................. 1 1 1 ..
5 505971526 Lock Ring ................................................................................ 1 1 1 ..
6 580014866 Seal (Not Illustrated) ............................................................... .. .. .. 1
7 580014987 Tubeless Bead Seal Valve (Not Illustrated) ............................. .. .. .. 1
8 518797620 Plate (Valve Stem) ....................................................................... 2 2 2 ..
9 580039532 Plate (Valve Stem) ....................................................................... .. .. .. 2

FOOTNOTES:
a Standard Tread
b Wide Tread

8-9
NOTES

8-10
SECTION 9

9 STEERING SYSTEM

9 STEERING SYSTEM
CONTENTS

SECTION 9
STEERING SYSTEM

DESCRIPTION PAGE

SHIFT LEVER ...................................................................................................................................................... 9-6


STEER AXLE ....................................................................................................................................................... 9-8
STEER COLUMN ................................................................................................................................................. 9-4
STEER CYLINDER ............................................................................................................................................ 9-12
STEER PUMP .................................................................................................................................................... 9-14
STEER TIRES AND WHEELS ........................................................................................................................... 9-16
STEERING SYSTEM ........................................................................................................................................... 9-2

9-1
P14328 10-03

STEERING SYSTEM

ST EERING SYSTEM

9-2
P14328 10-03

STEERING SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 052643300 Fitting......................................................................................................................... 1
1 052645300 O-Ring.................................................................................................................. 1
2 580043718 Hose .......................................................................................................................... 1
3 504226242 Washer ...................................................................................................................... 6
4 580012090 Clamp ........................................................................................................................ 1
5 580012987 Clip Nut...................................................................................................................... 5
6 449021001 Washer ...................................................................................................................... 7
7 449022016 Lockwasher ............................................................................................................... 6
8 580012070 Pad ............................................................................................................................ 4
9 580006876 Hose .......................................................................................................................... 3
10 580006873 Hose (Short Wheel Base).......................................................................................... 2
10 580006874 Hose (Long Wheel Base) .......................................................................................... 2
11 903259104 Strap Clamp............................................................................................................... AR
12 449001072 Capscrew................................................................................................................... 1
13 580045322 Plate .......................................................................................................................... 1
14 580006877 Hose .......................................................................................................................... 1
15 504226242 Washer ...................................................................................................................... 6
16 520037834 Clamp ........................................................................................................................ 4
17 520045882 Sleeve........................................................................................................................ 1
18 449015014 Nut ............................................................................................................................. 3
19 449001343 Capscrew................................................................................................................... 6
20 060371700 Fitting......................................................................................................................... 1
21 013405600 Plug ........................................................................................................................... 1
22 052642200 Fitting......................................................................................................................... 2
22 052645200 O-Ring.................................................................................................................. 1
23 520037856 Rod End Pin .............................................................................................................. 1
24 449021003 Washer ...................................................................................................................... 1
25 965801904 Cotter Pin .................................................................................................................. 1

9-3
P14329 10-03

STEER COLUMN

STEER COLUMN

9-4
P14329 10-03

STEER COLUMN

ITEM PART NO. DESCRIPTION QTY

1 580006573 Bracket ...................................................................................................................... 1


2 449001302 Capscrew................................................................................................................... 4
3 449022013 Lockwasher ............................................................................................................... 4
4 449015044 Nut ............................................................................................................................. 4
5 505977597 Bracket ...................................................................................................................... 1
6 520037801 Spring ........................................................................................................................ 1
7 505977562 Shaft .......................................................................................................................... 1
8 505977538 Plate .......................................................................................................................... 2
9 449001014 Capscrew................................................................................................................... 4
10 449022016 Lockwasher ............................................................................................................... 4
11 580022964 Capscrew................................................................................................................... 1
12 449015098 Locknut ...................................................................................................................... 1
13 518796642 Latch (Gear) .............................................................................................................. 1
14 505977589 Pin ............................................................................................................................. 1
15 015416200 Cotter Pin .................................................................................................................. 1
16 505977566 Latch Knob ................................................................................................................ 1
17 504235265 Capscrew................................................................................................................... 2
18 505977509 Rod ............................................................................................................................ 1
19 504574273 Spring ........................................................................................................................ 1
20 449021002 Washer ...................................................................................................................... 1
21 580008931 Steer Pump ............................................................................................................... 1
22 059719100 Capscrew................................................................................................................... 4
23 015026400 Lockwasher ............................................................................................................... 4
24 016104000 Washer ...................................................................................................................... 4
25 518802659 Steer Column............................................................................................................. 1
25 518794682 Nut........................................................................................................................ 1
25 580008094 Terminal Kit (Horn) ............................................................................................... 1
26 580030014 Screw......................................................................................................................... 6
27 504227269 Steering Wheel .......................................................................................................... 1
28 504503703 Cover (Upper) ............................................................................................................ 1
29 504504703 Cover (Lower) ............................................................................................................ 1
30 580014160 Plug (Without Turn Signals) ....................................................................................... 1
31 520045057 Plug ........................................................................................................................... 2
32 504260795 Horn Button ............................................................................................................... 1
33 580035444 Washer ...................................................................................................................... 4
34 312850046 Strap Clamp............................................................................................................... 1
35 504238241 Knob .......................................................................................................................... 1

9-5
P14330 10-03

SHIFT LEVER

SHIFT LEVER

9-6
P14330 10-03

SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

520038825 Shift Lever Assembly ................................................................................................. 1


1 504574276 Base ..................................................................................................................... 1
2 504574277 Link....................................................................................................................... 1
3 505977569 Crank.................................................................................................................... 1
3 580049408 Crank ............................................................................................................... 1
3 580049409 Pin.................................................................................................................... 1
4 505977542 Crank.................................................................................................................... 1
4 580049410 Crank ............................................................................................................... 1
4 580049409 Pin.................................................................................................................... 1
5 505977598 Shift Lever ............................................................................................................ 1
6 505977590 Capscrew ............................................................................................................. 2
7 449015112 Nut........................................................................................................................ 2
8 580022130 Spring Plunger ..................................................................................................... 2
9 505977516 Bolt ....................................................................................................................... 2
10 449015002 Nut........................................................................................................................ 2
11 505977500 Washer ................................................................................................................. 4
12 505977550 Plate .......................................................................................................................... 1
13 504307785 Switch ........................................................................................................................ 2
14 502700903 Screw......................................................................................................................... 4
15 504226282 Washer ...................................................................................................................... 4
16 500552902 Lockwasher ............................................................................................................... 4
17 032643500 Nut ............................................................................................................................. 4
18 449001412 Capscrew................................................................................................................... 4
19 449022018 Lockwasher ............................................................................................................... 4
20 449021003 Washer ...................................................................................................................... 4
21 505977573 Bracket (Label) .......................................................................................................... 1
22 520045057 Plug (Monotrol) .......................................................................................................... 1

9-7
P14331 10-03

STEER AXLE

STEER AXLE

9-8
P14331 10-03

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

580021863 Steer Axle Assembly ................................................................................................. 1


1 580002031 Frame (Steer Axle) ............................................................................................... 1
2 580002502 Spindle (RH)......................................................................................................... 1
3 502565906 Capscrew ............................................................................................................. 8
4 449022041 Lockwasher .......................................................................................................... 8
5 580001869 Steer Cylinder (☞ P14332) ................................................................................ 1
6 015631500 Lube Fitting .......................................................................................................... 12
7 580008277 Seal ...................................................................................................................... 8
8 015918200 Snap Ring ............................................................................................................ 8
9 580021864 Tie Rod Assembly ................................................................................................ 2
9 580009716 Bearing ............................................................................................................ 1
10 580043736 Pin ........................................................................................................................ 2
11 931014904 Screw ................................................................................................................... 6
11 502566904 Washer ................................................................................................................. 4
12 580009734 Cap Assembly ...................................................................................................... 2
12 580009733 Bearing ............................................................................................................ 1
13 504225236 O-Ring.................................................................................................................. 2
14 580009746 Shim (0.020 in.).................................................................................................... 2
15 580009745 Shim (0.007 in.).................................................................................................... 2
16 580009744 Shim (0.005 in.).................................................................................................... 2
17 065001000 Bearing Cone ....................................................................................................... 2
17 065000900 Bearing Cup ......................................................................................................... 1
18 520045589 Seal ...................................................................................................................... 2
19 504224242 Seal ...................................................................................................................... 2
20 580001880 Spindle (LH) ......................................................................................................... 1
21 504224218 Oil Seal................................................................................................................. 2
22 580014163 Bearing Cone ....................................................................................................... 2
23 580001876 Hub Assembly ...................................................................................................... 2
23 580001877 Hub .................................................................................................................. 1
24 504224217 Wear Sleeve..................................................................................................... 1
25 580002014 Stud (Wheel) .................................................................................................... 5
26 053236500 Bearing Cup..................................................................................................... 1
27 580014161 Bearing Cup..................................................................................................... 1
28 520049820 Bearing Cone ....................................................................................................... 2
29 015418500 Cotter Pin ............................................................................................................. 2
30 504227283 Hub Cap ............................................................................................................... 2
31 520044815 Nut (Spindle) ........................................................................................................ 2
32 580001878 Washer ................................................................................................................. 2
33 580003941 Lug Nut................................................................................................................. 10
33 580001931 Lug Nut (Optional)................................................................................................ 10
34 504224231 Wear Sleeve ......................................................................................................... 2
35 580043737 Pin ........................................................................................................................ 2
36 504224298 Seal ...................................................................................................................... 2
37 072387301 Bearing Cone ....................................................................................................... 2
38 072387302 Bearing Cup ......................................................................................................... 2
39 520039889 Sealant ................................................................................................................. AR
40 580001875 Cap....................................................................................................................... 2
41 909882405 Nut........................................................................................................................ 4
42 449021010 Washer ................................................................................................................. 8
43 502565903 Capscrew ............................................................................................................. 4

9-9
P14331 10-03

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

44 504224240 Mount ................................................................................................................... 2


45 504224214 Plate ..................................................................................................................... 2
46 580002046 Mount (Optional, Extra Capacity) ......................................................................... 2

9-10
NOTES

9-11
P14332 10-03

STEER CYLINDER

STEER CYLINDER

9-12
P14332 10-03

STEER CYLINDER

ITEM PART NO. DESCRIPTION QTY

580001869 Steer Cylinder (Group No. 8602499)......................................................................... 1


1 580001872 Rod....................................................................................................................... 1
2 504225226 Rod Wiper ............................................................................................................ 2
3 504225211 Seal ...................................................................................................................... 2
4 580001874 Cap....................................................................................................................... 2
5 500167917 Back-Up Ring ....................................................................................................... 2
6 580006367 O-Ring.................................................................................................................. 2
7 580001871 Shell ..................................................................................................................... 1
8 504305713 Seal ...................................................................................................................... 1

580026954 Seal Kit (Includes Items 2-3, 5-6, 8) .......................................................................... 1

9-13
P14333 10-03

STEER PUMP

STEER PUMP

9-14
P14333 10-03

STEER PUMP

ITEM PART NO. DESCRIPTION QTY

580008931 Steer Pump ............................................................................................................... 1


1 .. . . . Seal Ring.............................................................................................................. 1
2 .. . . . Housing ................................................................................................................ 1
2 .. . . . Spool and Sleeve ................................................................................................. 1
3 504226283 Ball ....................................................................................................................... 1
4 580008004 Stop...................................................................................................................... 1
5 580000189 Seal ...................................................................................................................... 1
6 012828600 O-Ring.................................................................................................................. 4
7 504226233 Bearing................................................................................................................. 1
8 504226256 Ring...................................................................................................................... 1
9 504226253 Pin ........................................................................................................................ 1
10 518793630 Spring................................................................................................................... 1
11 518793644 Shaft..................................................................................................................... 1
12 580008000 Ball ....................................................................................................................... 1
13 .. . . . O-Ring.................................................................................................................. 1
14 .. . . . Plate ..................................................................................................................... 1
15 .. . . . Gear Set............................................................................................................... 1
16 580008005 O-Ring.................................................................................................................. 2
17 .. . . . Cover.................................................................................................................... 1
18 .. . . . Washer ................................................................................................................. 3
19 580008003 Spring................................................................................................................... 1
20 580007188 Screw ................................................................................................................... 1
21 504225299 Capscrew ............................................................................................................. 1
22 580008001 Port (Male) ........................................................................................................... 4
23 580008002 Screw ................................................................................................................... 1

580007999 Seal Kit (Includes Items 1, 5-6, 13, 16, 18) ............................................................... 1

9-15
P14334 10-03

STEER TIRES AND WHEELS

STEER TIRES AN D WHEELS

KEY:
A: 7.00 x 12 Solid
B: 7.00 x 12 12 Ply
C: 7.00 R12 Radial

QTY
ITEM PART NO. DESCRIPTION A B C
1 505970525 Tire (Standard Hardness) ....................................................................... 2 .. ..
2 505970565 Tire Assembly......................................................................................... .. 2 ..
2 505969503 Tire (With Flap) .................................................................................. .. 1 ..
2 505969564 Tube ................................................................................................... .. 1 ..
2 904575103 Tire, Flap And Tube (Optional) ............................................................... .. 2 ..
2 917071306 Tire, Flap And Tube (Optional) ............................................................... .. 2 ..
3 505973521 Tire Assembly......................................................................................... .. .. 2
3 505973583 Tire ..................................................................................................... .. .. 1
3 505973564 Tube ................................................................................................... .. .. 1
3 520044952 Washer (Valve Stem) (Not Illustrated) ................................................ .. .. 1
3 580014954 Tire Assembly (Tubeless) ....................................................................... .. .. 2
3 580014862 Tubeless Bead Seal (Not Illustrated) .................................................. .. .. 1
3 580014987 Tubeless Bead Seal Valve (Not Illustrated) ........................................ .. .. 1
3 505973583 Tire ..................................................................................................... .. .. 1
4 580048821 Wheel Assembly (Divided) ..................................................................... 2 2 ..
4 580001929 Wheel (Outer)..................................................................................... 1 1 ..
4 580048822 Wheel............................................................................................. 1 1 ..
5 580033449 Wheel Stud (Press Fitted).............................................................. 5 5 ..
5 505969526 Wheel Nut ...................................................................................... 5 5 ..
5 015418300 Cotter Pin ....................................................................................... 5 5 ..
6 505971656 Label (Warning) (Not Illustrated).................................................... 10 10 ..
7 580001930 Wheel (Inner) ..................................................................................... 2 2 ..
7 580048823 Wheel............................................................................................. 1 1 ..
7 505971656 Label (Warning) ............................................................................. 2 2 ..
8 580001927 Wheel Assembly..................................................................................... .. .. 2
9 580001928 Wheel ................................................................................................. .. .. 1
10 505971531 Shoulder Ring .................................................................................... .. .. 1

9-16
P14334 10-03

STEER TIRES AND WHEELS

QTY
ITEM PART NO. DESCRIPTION A B C

11 505970551 Side Ring............................................................................................ .. .. 1


12 505970589 Locking Ring ...................................................................................... .. .. 1
13 580003941 Lug Nut ................................................................................................... 10 10 ..
13 580001931 Lug Nut (Optional) .................................................................................. 10 10 ..

9-17
NOTES

9-18
SECTION 10

10 BRAKE SYST EM

10 BRAKE SYSTEM
CONTENTS

SECTION 10
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
1830 WHEEL BASE........................................................................................................................................ 10-8
2100 WHEEL BASE...................................................................................................................................... 10-12
BRAKE SYSTEM................................................................................................................................................ 10-2
MASTER CYLINDER AND BOOSTER .............................................................................................................. 10-6
PARK BRAKE ................................................................................................................................................... 10-16

10-1
P14336 12-03

BRAKE SYSTEM

BRAKE SYSTEM

10-2
P14336 12-03

BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 580049460 Bracket ...................................................................................................................... 1


2 580021079 Pedal ......................................................................................................................... 1
3 505972578 Bushing ..................................................................................................................... 2
4 449001302 Capscrew................................................................................................................... 3
5 449022013 Lockwasher ............................................................................................................... 8
6 449015044 Nut ............................................................................................................................. 9
7 580008913 Master Cylinder and Booster (☞ P14337) ............................................................... 1
8 580014156 Rod End Pin .............................................................................................................. 3
9 449022016 Lockwasher ............................................................................................................... 4
10 449015014 Nut ............................................................................................................................. 4
11 449021006 Washer ...................................................................................................................... 6
12 449001015 Capscrew................................................................................................................... 3
13 520045050 Rod End .................................................................................................................... 1
14 505972564 Rod End .................................................................................................................... 1
15 580009150 Link ............................................................................................................................ 1
16 014972700 Nut ............................................................................................................................. 1
17 061427100 Nut ............................................................................................................................. 1
18 580008915 Crank (Inching) .......................................................................................................... 1
19 505972500 Spacer ....................................................................................................................... 1
20 505972502 Washer ...................................................................................................................... 1
21 449001072 Capscrew................................................................................................................... 1
22 580008916 Link ............................................................................................................................ 2
23 504323796 Spring ........................................................................................................................ 2
24 505974532 Washer ...................................................................................................................... 1
25 580009149 Plate .......................................................................................................................... 1
26 449001010 Capscrew................................................................................................................... 1
27 580047513 Pad (Pedal)................................................................................................................ 1
28 580019391 Block.......................................................................................................................... 1
29 449001386 Capscrew................................................................................................................... 1
30 502398901 Washer ...................................................................................................................... 2
31 449015002 Nut ............................................................................................................................. 1
32 b 580009100 Tube (LH)................................................................................................................... 1
32 c 580009102 Tube (LH)................................................................................................................... 1
33 b 580009101 Tube (RH) .................................................................................................................. 1
33 c 580009103 Tube (RH) .................................................................................................................. 1
34 580009099 Hose .......................................................................................................................... 1
35 504237211 Pin ............................................................................................................................. 3
36 580000868 Cotter Pin .................................................................................................................. 5
37 449007052 Screw......................................................................................................................... 1
38 504574259 Nut ............................................................................................................................. 1
39 055162500 Fitting......................................................................................................................... 1
40 500595901 Fitting (Monotrol Pedal) ............................................................................................. 1
41 505972532 Pressure Switch (Monotrol Pedal) ............................................................................. 1
41 580033417 Pressure Switch......................................................................................................... 1
42 580006019 Nut ............................................................................................................................. 1
43 501884905 Fitting......................................................................................................................... 2
44 580014157 Collar ......................................................................................................................... 1
45 449022018 Lockwasher ............................................................................................................... 1
46 016104000 Washer ...................................................................................................................... 6
47 504323795 Hose (LPG)................................................................................................................ 1

10-3
P14336 12-03

BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

47 504323797 Hose (Diesel)............................................................................................................. 1


48 502056906 Clamp ........................................................................................................................ 2
49 504070790 Strap Clamp (LPG) .................................................................................................... 1
49 504070790 Strap Clamp (Diesel) ................................................................................................. 4
50 580012331 Washer ...................................................................................................................... 1
51 504226242 Washer ...................................................................................................................... 4
52 502080902 Fitting......................................................................................................................... 1
53 580024601 Housing (SRE)........................................................................................................... 1
54 580015022 Hose .......................................................................................................................... 1
55 900011244 Clamp ........................................................................................................................ 2
56 505972532 Pressure Switch......................................................................................................... 1
57 a 930101905 Screw......................................................................................................................... 4
58 a 940004903 Washer ...................................................................................................................... 4
59 a 524159826 Brush Seal ................................................................................................................. 2
60 a 449022019 Lockwasher ............................................................................................................... 4
61 a 937100903 Nut ............................................................................................................................. 4

FOOTNOTES:
a (Used in Europe Only)
b 1830 Wheel Base
c 2100 Wheel Base

10-4
NOTES

10-5
P14337 10-03

MASTER CYLINDER AND BOOSTER

MASTER CYLINDER AND BOOSTER

10-6
P14337 10-03

MASTER CYLINDER AND BOOSTER

ITEM PART NO. DESCRIPTION QTY

580008913 Master Cylinder and Booster ..................................................................................... 1


1 580011458 Booster................................................................................................................. 1
2 580011469 Nut ................................................................................................................... 1
3 580011470 Clevis ............................................................................................................... 1
4 580011467 Valve ................................................................................................................ 1
5 580011465 Grommet .......................................................................................................... 1
6 580011459 Master Cylinder................................................................................................ 1
6 580014527 Seal Kit ........................................................................................................ 1
7 580011474 Valve Seat ................................................................................................... 1
8 580011463 Check Valve................................................................................................. 1
9 580011460 Piston........................................................................................................... 1
10 580011475 Snap Ring.................................................................................................... 1
11 580011471 Pin ............................................................................................................... 1
12 580011472 Grommet...................................................................................................... 1
13 580011461 Reservoir Assembly..................................................................................... 1
14 580011462 Cap.......................................................................................................... 1
15 580011473 Screw........................................................................................................... 1
16 580011674 Bleeder Screw ............................................................................................. 1
17 580011464 O-Ring ............................................................................................................. 1
18 580011673 Spring Washer Kit ............................................................................................ 1

10-7
P14338 10-03

BRAKE ASSEMBLY
(1830 WHEEL BASE)

BRAKE ASSEMBLY1830 WHEEL BASE

10-8
P14338 10-03

BRAKE ASSEMBLY
(1830 WHEEL BASE)

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B

580006490 Brake Assembly (With Park Brake Cable) ......................................................... 1 ..


580006493 Brake Assembly (With Park Brake Cable) ......................................................... .. 1
580011222 Brake Assembly (LH) (Without Park Brake Cable) ........................................ 1 ..
580011223 Brake Assembly (RH) (Without Park Brake Cable) ....................................... .. 1
1 580011219 Plate.......................................................................................................... 1 ..
1 580011220 Plate.......................................................................................................... .. 1
2 908630400 Wheel Cylinder Assembly ......................................................................... 1 1
2 580011200 Wheel Cylinder Kit ................................................................................ 1 1
2 .. . . . Piston and Cup................................................................................. 2 2
2 .. . . . Boot.................................................................................................. 2 2
3 580011203 Shoe and Lining Assembly Kit .................................................................. 1 ..
3 580011206 Shoe and Lining Assembly Kit .................................................................. .. 1
3 .. . . . Shoe and Lining.................................................................................... 1 1
3 .. . . . Shoe Lining and Pin Assembly............................................................. 1 1
4 900955806 Adjuster..................................................................................................... 1 ..
4 900955807 Adjuster..................................................................................................... .. 1
5 900955811 Lever ......................................................................................................... 1 ..
5 900955812 Lever ......................................................................................................... .. 1
6 900955813 Spring ....................................................................................................... 1 ..
6 900955814 Spring ....................................................................................................... .. 1
7 900955830 Cable And Spring Assembly ..................................................................... 1 1
8 900955825 Parking Lever ............................................................................................ 1 ..
8 900955826 Parking Lever ............................................................................................ .. 1
9 900955815 Strut .......................................................................................................... 1 ..
9 900955816 Strut .......................................................................................................... .. 1
10 901428819 Spring ....................................................................................................... 1 1
11 901836818 Spring ....................................................................................................... 1 1
12 900955827 Spring ....................................................................................................... 1 1
13 900488804 Spring ....................................................................................................... 1 1
14 900955821 Pin (Shoe Hold Down) .............................................................................. 2 2
15 900750841 Cup (Shoe Hold Down) ............................................................................. 4 4
16 900955822 Spring (Shoe Hold Down) ......................................................................... 2 2
17 900955809 Plate.......................................................................................................... 1 1
18 900488824 Retainer .................................................................................................... 2 2
19 900488823 Washer...................................................................................................... 2 2
20 900488827 Cover ........................................................................................................ 1 1
21 900955823 Bolt Kit ...................................................................................................... 4 4
22 .. . . . Sheave...................................................................................................... 1 1
23 .. . . . Washer...................................................................................................... 1 1
24 .. . . . Nut ............................................................................................................ 1 1
25 .. . . . Pin............................................................................................................. 1 1
26 900488826 Snap Ring ..................................................................................................... 1 1
27 580011224 Cable (LH) (☞ P14340) ............................................................................... 1 ..
27 580011225 Cable (RH) (☞ P14340) .............................................................................. .. 1
28 908621405 Bleeder Screw............................................................................................... 1 1
29 900488835 Bleeder Cap .................................................................................................. 1 1

10-9
P14338 10-03

BRAKE ASSEMBLY
(1830 WHEEL BASE)

QTY
ITEM PART NO. DESCRIPTION A B

580011997 Sheave Kit (Includes Items 7, 10-11, 22-25) ................................................. 1 1


580011995 Park Brake Kit (LH) (Includes Items 8-9, 13, 18-19) ..................................... 1 ..
580011996 Park Brake Kit (RH) (Includes Items 8-9, 18-19)........................................... .. 1
901836870 Spring Kit (Includes Items 10-12).................................................................. 1 1
909377300 Shoe Hold Down Kit (Includes Items 14-16) ................................................. 1 1

10-10
NOTES

10-11
P14339 10-03

BRAKE ASSEMBLY
(2100 WHEEL BASE)

BRAKE ASSEMBLY2100 WHEEL BASE

10-12
P14339 10-03

BRAKE ASSEMBLY
(2100 WHEEL BASE)

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B

580040443 Brake Assembly (With Park Brake Cable) ......................................................... 1 ..


580040444 Brake Assembly (With Park Brake Cable) ......................................................... .. 1
580041363 Brake Assembly (Without Park Brake Cable) ................................................ 1 ..
580041364 Brake Assembly (Without Park Brake Cable) ................................................ .. 1
1 580011421 Plate.......................................................................................................... 1 ..
1 580011422 Plate.......................................................................................................... .. 1
2 580011423 Wheel Cylinder Assembly ......................................................................... 1 1
2 580011208 Wheel Cylinder Kit ................................................................................ 1 1
2 .. . . . Piston And Cup ................................................................................ 2 2
2 .. . . . Boot.................................................................................................. 2 2
2 .. . . . Spring............................................................................................... 1 1
3 580039188 Shoe and Lining Assembly Kit .................................................................. 1 ..
3 580039189 Shoe and Lining Assembly Kit .................................................................. .. 1
3 .. . . . Shoe and Lining Assembly ................................................................... 1 ..
3 .. . . . Shoe and Lining Assembly ................................................................... .. 1
4 524138928 Adjuster..................................................................................................... 1 ..
4 524138929 Adjuster..................................................................................................... .. 1
5 524138930 Lever ......................................................................................................... 1 ..
5 524138931 Lever ......................................................................................................... .. 1
6 580011432 Spring ....................................................................................................... 1 ..
6 580011433 Spring ....................................................................................................... .. 1
7 580011434 Link ........................................................................................................... 1 ..
7 580011435 Link ........................................................................................................... .. 1
8 580011436 Spring and Link Assembly ........................................................................ 1 1
9 580011437 Lever (Parking).......................................................................................... 1 ..
9 580011438 Lever (Parking).......................................................................................... .. 1
10 580011439 Strut .......................................................................................................... 1 ..
10 580011440 Strut .......................................................................................................... .. 1
11 580011441 Spring ....................................................................................................... 2 2
12 524138932 Spring ....................................................................................................... 1 1
13 900955821 Pin (Shoe Hold Down) .............................................................................. 2 2
14 580011443 Cup (Shoe Hold Down) ............................................................................. 4 4
15 580011444 Spring (Shoe Hold Down) ......................................................................... 2 2
16 580011445 Lever ......................................................................................................... 1 1
17 900750815 Washer...................................................................................................... 1 1
18 900750816 Cotter Pin .................................................................................................. 1 1
19 580011446 Shield ........................................................................................................ 1 1
20 900750848 Cover ........................................................................................................ 1 1
21 580011447 Bolt Kit ...................................................................................................... 4 ..
22 580011448 Bolt............................................................................................................ 2 2
23 900488824 Retainer .................................................................................................... 2 2
24 900488823 Washer...................................................................................................... 2 2
25 900488826 Snap Ring ..................................................................................................... 1 1
26 580011489 Cable (☞ P14340) ....................................................................................... 1 ..
26 580011490 Cable (☞ P14340) ....................................................................................... .. 1

10-13
P14339 10-03

BRAKE ASSEMBLY
(2100 WHEEL BASE)

QTY
ITEM PART NO. DESCRIPTION A B

27 900488834 Bleeder Screw............................................................................................... 1 1


28 900488835 Bleeder Cap .................................................................................................. 1 1

10-14
NOTES

10-15
P14340 10-03

PARK BRAKE

PARK BRAKE

10-16
P14340 10-03

PARK BRAKE

ITEM PART NO. DESCRIPTION QTY

1 580013352 Lever Assembly (Park Brake) .................................................................................... 1


2 449001014 Capscrew................................................................................................................... 5
3 580012660 Nut (Flanged)............................................................................................................. 5
4 504226242 Washer ...................................................................................................................... 4
5 504236269 Clamp ........................................................................................................................ 1
6 501921909 Clamp ........................................................................................................................ 2
7 a 580011224 Cable (LH) (1850 Wheel Base) ................................................................................. 2
7 a 580011225 Cable (RH) (1850 Wheel Base)................................................................................. 2
7 a 580011489 Cable (LH) (2100 mm Long Wheel Base) ................................................................. 2
7 a 580011490 Cable (RH) (2100 mm Long Wheel Base)................................................................. 2

FOOTNOTES:
a Cables Are Included With Service Brake Assemblies

10-17
NOTES

10-18
SECTION 11

11 HYDRAULIC SYSTEM

11 HYDRAULIC SYSTEM
CONTENTS

SECTION 11
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC CONTROL LINES


FOUR FUNCTION .......................................................................................................................................... 11-8
THREE FUNCTION ........................................................................................................................................ 11-6
HYDRAULIC CONTROL VALVE
THREE AND FOUR FUNCTION .................................................................................................................. 11-14
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
FOUR FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-12
THREE FUNCTION (TWO LEVERS WITHOUT DETENT)
THREE FUNCTION (THREE LEVERS WITH AND WITHOUT DETENT)................................................ 11-10
HYDRAULIC FILTER HOUSING ...................................................................................................................... 11-16
HYDRAULIC PUMP.......................................................................................................................................... 11-18
HYDRAULIC SYSTEM ....................................................................................................................................... 11-2
MAST INSTALLATION...................................................................................................................................... 11-20
TILT CYLINDERS ............................................................................................................................................. 11-22

11-1
P14346 10-03

HYDRAULIC SYSTEM

HYDRAULIC SYSTEM

11-2
P14346 10-03

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 580013459 Hydraulic Pump (1830 mm Short Wheel Base) (☞ P14354) ................................... 1


1 580013460 Hydraulic Pump (2100 mm Long Wheel Base) (☞ P14354) ................................... 1
2 500002907 Fitting......................................................................................................................... 1
2 052645500 O-Ring.................................................................................................................. 1
3 580009073 Isolator....................................................................................................................... 2
4 580006930 Hose .......................................................................................................................... 4
5 580011016 Plate .......................................................................................................................... 1
6 502566902 Washer ...................................................................................................................... 4
7 909882405 Nut ............................................................................................................................. 4
8 580009037 Screen ....................................................................................................................... 1
9 580014082 Fitting......................................................................................................................... 1
10 580009062 Hose (Suction)........................................................................................................... 1
11 580045693 Fitting......................................................................................................................... 1
11 052645500 O-Ring.................................................................................................................. 1
12 580042755 Tube........................................................................................................................... 1
13 449001343 Capscrew................................................................................................................... 6
14 580006753 Hydraulic Filter Housing ............................................................................................ 1
15 580012151 Filter Element ............................................................................................................ 1
16 514214804 O-Ring ....................................................................................................................... 6
17 449001013 Capscrew................................................................................................................... 6
18 502169905 Fitting......................................................................................................................... 1
19 504226242 Washer ...................................................................................................................... 9
20 449022016 Lockwasher ............................................................................................................... 9
21 580014081 Clamp ........................................................................................................................ 1
22 449015014 Nut ............................................................................................................................. 4
23 449021001 Washer ...................................................................................................................... 6
24 580014232 Fitting (Magnetic Drain Plug) ..................................................................................... 1
25 023081400 Fitting......................................................................................................................... 1
26 580010791 Tube........................................................................................................................... 1
27 580006887 Hose .......................................................................................................................... 1
28 580006832 Seal ........................................................................................................................... 1
28 580016733 Adhesive.................................................................................................................... 1
29 580002923 Filter Head (Filter)...................................................................................................... 1
30 580012106 Dipstick Assembly ..................................................................................................... 1
31 052645700 O-Ring ....................................................................................................................... 1
32 518794681 Breather..................................................................................................................... 1
32 520036890 Breather (Optional) .................................................................................................... 1
33 06417010J Fitting......................................................................................................................... 1
34 502600902 Fitting......................................................................................................................... 1
35 580007557 Clamp ........................................................................................................................ 2
36 580007995 Fitting......................................................................................................................... 1
36 052645700 O-Ring.................................................................................................................. 1
37 316441036 Fitting......................................................................................................................... 1
37 052645700 O-Ring.................................................................................................................. 1
38 062159700 Clamp ........................................................................................................................ 4
39 502056904 Clamp ........................................................................................................................ 2
40 580012987 Clip Nut...................................................................................................................... 6
41 580009024 Clamp ........................................................................................................................ 2
42 580014080 Clamp ........................................................................................................................ 1
43 520049839 Hose .......................................................................................................................... 1

11-3
P14346 10-03

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

44 580024298 Hose .......................................................................................................................... 1


44 580015814 Hose (Optional) ......................................................................................................... 1
44 504231226 Clamp ........................................................................................................................ 1
45 580001406 O-Ring ....................................................................................................................... 1
46 500428901 Fitting (2 FFL) ............................................................................................................ 1
46 013393300 Fitting (2 LFL and 3 FFL Masts) ................................................................................ 1
47 580028819 Hose .......................................................................................................................... 1
48 903259104 Strap Clamp............................................................................................................... 1

11-4
NOTES

11-5
P14347 10-03

HYDRAULIC CONTROL LINES


(THREE FUNCTION)

HYDRAULIC CONTROL LINESTHREE FUNCTION

11-6
P14347 10-03

HYDRAULIC CONTROL LINES


(THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580023057 Plug ........................................................................................................................... 2


2 580028819 Hose (3 FFL, 2 LFL) .................................................................................................. 1
3 580007557 Clamp ........................................................................................................................ 2
4 013393300 Fitting......................................................................................................................... 1
5 052642300 Fitting......................................................................................................................... 1
6 580043718 Hose (Steering Supply) ............................................................................................. 1
7 580043719 Tube (Hoist) ............................................................................................................... 1
8 449001343 Capscrew................................................................................................................... 6
9 449022016 Lockwasher ............................................................................................................... 5
10 504226242 Washer ...................................................................................................................... 6
11 052642500 Fitting......................................................................................................................... 1
11 052645500 O-Ring.................................................................................................................. 1
12 055746400 Fitting......................................................................................................................... 2
12 052645200 O-Ring.................................................................................................................. 1
13 449015014 Nut ............................................................................................................................. 4
14 580014091 Clamp ........................................................................................................................ 1
15 054368800 Fitting......................................................................................................................... 2
15 052645300 O-Ring.................................................................................................................. 1
16 053349600 Fitting......................................................................................................................... 2
17 580012987 Clip Nut...................................................................................................................... 6
18 580012070 Pad ............................................................................................................................ 3
19 580045322 Plate .......................................................................................................................... 2
20 580012090 Clamp ........................................................................................................................ 1
21 449001072 Capscrew................................................................................................................... 1
22 580045683 Hose And Tube Assembly ......................................................................................... 1
23 580012253 Hose And Tube Assembly ......................................................................................... 1
24 580006885 Clamp ........................................................................................................................ 1
25 449021001 Washer ...................................................................................................................... 3
26 449001050 Capscrew................................................................................................................... 1
27 519433621 Clamp ........................................................................................................................ 1
28 903259104 Strap Clamp............................................................................................................... AR
29 449001014 Capscrew................................................................................................................... 2
30 504323798 Bracket ...................................................................................................................... 1
31 580014092 Clamp ........................................................................................................................ 1
32 580010790 Hose .......................................................................................................................... 1
33 580008924 Hose .......................................................................................................................... 1
34 013405200 Fitting......................................................................................................................... 2
35 580045670 Tube (Tilt)................................................................................................................... 1
36 580045671 Tube (Tilt)................................................................................................................... 1
37 580008922 Hose .......................................................................................................................... 2
38 580008923 Hose .......................................................................................................................... 1
39 052642200 Fitting......................................................................................................................... 4
39 052645200 O-Ring.................................................................................................................. 1
40 013398000 Fitting......................................................................................................................... 2
41 504241783 Plug ........................................................................................................................... 2
42 514835800 Fitting......................................................................................................................... 1

11-7
P14348 10-03

HYDRAULIC CONTROL LINES


(FOUR FUNCTION)

HYDRAULIC CONTROL LINESFOUR FUNCTION

11-8
P14348 10-03

HYDRAULIC CONTROL LINES


(FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580028819 Hose (2 LFL, 3 FFL) .................................................................................................. 1


2 580007557 Clamp ........................................................................................................................ 2
3 013393300 Fitting......................................................................................................................... 1
4 052642300 Fitting......................................................................................................................... 1
5 580043718 Hose (Steering Supply) ............................................................................................. 1
6 580043719 Tube (Hoist) ............................................................................................................... 1
7 449001343 Capscrew................................................................................................................... 1
8 449022016 Lockwasher ............................................................................................................... 11
9 504226242 Washer ...................................................................................................................... 6
10 052642500 Fitting......................................................................................................................... 1
10 052645500 O-Ring.................................................................................................................. 1
11 055746400 Fitting......................................................................................................................... 2
11 052645200 O-Ring.................................................................................................................. 1
12 449015014 Nut ............................................................................................................................. 2
13 580014091 Clamp ........................................................................................................................ 1
14 054368800 Fitting......................................................................................................................... 4
14 052645300 O-Ring.................................................................................................................. 1
15 053349600 Fitting......................................................................................................................... 3
16 500228905 Fitting......................................................................................................................... 1
17 580012987 Clip Nut...................................................................................................................... 3
18 580012070 Pad ............................................................................................................................ 4
19 580045322 Plate .......................................................................................................................... 1
20 580012090 Clamp ........................................................................................................................ 1
21 449001072 Capscrew................................................................................................................... 1
22 580045683 Hose And Tube Assembly ......................................................................................... 1
23 580012253 Hose And Tube Assembly ......................................................................................... 1
24 580012167 Hose and Tube Assembly.......................................................................................... 1
25 580012168 Hose and Tube Assembly.......................................................................................... 1
26 580006885 Clamp ........................................................................................................................ 3
27 449021001 Washer ...................................................................................................................... 4
28 449001050 Capscrew................................................................................................................... 3
29 519433621 Clamp ........................................................................................................................ 1
30 903259104 Strap Clamp............................................................................................................... AR
31 449001014 Capscrew................................................................................................................... 2
32 504323798 Bracket ...................................................................................................................... 1
33 580014092 Clamp ........................................................................................................................ 2
34 580010790 Hose .......................................................................................................................... 1
35 580008924 Hose .......................................................................................................................... 1
36 013405200 Fitting......................................................................................................................... 2
37 580045670 Tube (Tilt)................................................................................................................... 1
38 580045671 Tube (Tilt)................................................................................................................... 1
39 580008922 Hose .......................................................................................................................... 2
40 580008923 Hose .......................................................................................................................... 1
41 052642200 Fitting......................................................................................................................... 5
41 052645200 O-Ring.................................................................................................................. 1
42 013398000 Fitting......................................................................................................................... 4
43 514835800 Fitting......................................................................................................................... 1

11-9
P14349 10-03

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


(THREE FUNCTION (TWO LEVERS WITHOUT DETENT))
(THREE FUNCTION (THREE LEVERS WITH AND WITHOUT DETENT))

HYDRAULIC CONTROL VALVE AND ATTACHING PARTSTHREE FUNCTION (TWO LEVERS WITHOUT DETENT )THREE FUNCT ION (THREE LEVERS WITH AND WITHOUT DETENT)

11-10
P14349 10-03

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


(THREE FUNCTION (TWO LEVERS WITHOUT DETENT))
(THREE FUNCTION (THREE LEVERS WITH AND WITHOUT DETENT))

KEY:
A: Three Levers (With Detent)
B: Three Levers (Without Detent)
C: Two Levers (Without Detent)

QTY
ITEM PART NO. DESCRIPTION A B C

1 580042996 Bracket ................................................................................................... 1 1 1


2 580044609 Bracket (RH) ........................................................................................... 1 1 1
3 580044610 Bracket (LH) ........................................................................................... 1 1 1
4 505972561 Pivot........................................................................................................ 1 1 1
5 580012986 Crank ...................................................................................................... 2 3 7
6 931013901 Capscrew................................................................................................ 2 .. 2
7 505972503 Capscrew................................................................................................ 2 2 2
8 505972585 Lock ........................................................................................................ 2 .. ..
9 505962557 Plate ....................................................................................................... 1 .. ..
10 449022016 Lockwasher ............................................................................................ 11 11 11
11 449015014 Nut .......................................................................................................... 7 7 7
12 449001014 Capscrew................................................................................................ 5 6 1
13 580007029 Spring ..................................................................................................... 1 .. ..
14 449022013 Lockwasher ............................................................................................ 3 3 3
15 449001016 Capscrew................................................................................................ 2 2 2
16 500583902 Rod End Pin ........................................................................................... 3 3 3
17 449001239 Capscrew................................................................................................ 2 .. ..
18 449001302 Capscrew................................................................................................ 1 .. ..
19 449015044 Nut .......................................................................................................... 1 .. ..
20 504308792 Boot ........................................................................................................ 1 1 ..
20 504309717 Boot ........................................................................................................ .. .. 1
21 580046449 Bracket ................................................................................................... 1 1 1
22 580009084 Bracket ................................................................................................... 1 1 1
23 580009106 Strut........................................................................................................ 1 1 1
24 504294796 Cover (Without Disconnect Switch) ........................................................ 1 .. 1
24 504311766 Cover (With Disconnect Switch) ............................................................. 1 1 ..
25 449021003 Washer ................................................................................................... 4 4 3
26 449022018 Lockwasher ............................................................................................ 4 4 3
27 504226242 Washer ................................................................................................... 9 9 6
28 449001134 Capscrew................................................................................................ 5 5 5
29 449001170 Capscrew................................................................................................ 4 4 3
30 580014046 Crank ...................................................................................................... 1 .. ..
31 015414700 Cotter Pin ............................................................................................... 3 3 2
32 580042853 Control Valve (☞ P15351) .................................................................... 1 1 1
33 504308786 Lever (Hoist) ........................................................................................... 1 1 1
34 504308787 Lever (Tilt)............................................................................................... 1 1 1
35 504308788 Lever (Auxiliary)...................................................................................... 2 1 ..
36 580008966 Bolt ......................................................................................................... 6 6 4
37 505970500 Nut .......................................................................................................... 6 6 4
38 501702903 Sealant ................................................................................................... AR AR AR
39 580012987 Clip Nut................................................................................................... 2 2 2
40 580009083 Bracket ................................................................................................... 1 1 1
41 449021006 Washer ................................................................................................... 1 1 1

11-11
P14350 10-03

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


(FOUR FUNCTION) (WITH DETENTED LEVERS)

HYDRAULIC CONTROL VALVE AND ATTACHING PARTSFOUR FUNCTIONWITH DETENTED LEVERS

11-12
P14350 10-03

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


(FOUR FUNCTION) (WITH DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580042996 Bracket ...................................................................................................................... 1


2 580044609 Bracket (RH) .............................................................................................................. 1
3 580044610 Bracket (LH) .............................................................................................................. 1
4 505972561 Pivot........................................................................................................................... 1
5 580012986 Crank ......................................................................................................................... 3
6 931013901 Capscrew................................................................................................................... 2
7 505972503 Capscrew................................................................................................................... 2
8 505972585 Lock ........................................................................................................................... 2
9 505962557 Plate .......................................................................................................................... 1
10 449022016 Lockwasher ............................................................................................................... 11
11 449015014 Nut ............................................................................................................................. 7
12 449001014 Capscrew................................................................................................................... 5
13 580007029 Spring ........................................................................................................................ 1
14 449022013 Lockwasher ............................................................................................................... 3
15 449001016 Capscrew................................................................................................................... 2
16 500583902 Rod End Pin .............................................................................................................. 4
17 449001239 Capscrew................................................................................................................... 1
18 449001302 Capscrew................................................................................................................... 1
19 449015044 Nut ............................................................................................................................. 1
20 504308793 Boot ........................................................................................................................... 1
21 580046449 Bracket ...................................................................................................................... 1
22 580009084 Bracket ...................................................................................................................... 1
23 580009106 Strut........................................................................................................................... 1
24 580012336 Cover (With Disconnect Switch) ................................................................................ 1
24 504294796 Cover (Without Disconnect Switch) ........................................................................... 1
25 449021003 Washer ...................................................................................................................... 4
26 449022018 Lockwasher ............................................................................................................... 4
27 504226242 Washer ...................................................................................................................... 9
28 449001134 Capscrew................................................................................................................... 5
29 449001170 Capscrew................................................................................................................... 4
30 580012985 Crank ......................................................................................................................... 1
31 015414700 Cotter Pin .................................................................................................................. 4
32 580042854 Control Valve (☞ P15351) ....................................................................................... 1
33 580009076 Lever (Hoist) .............................................................................................................. 1
34 580009078 Lever (Tilt).................................................................................................................. 1
35 580009086 Lever (Auxiliary 1)...................................................................................................... 2
36 580008966 Bolt ............................................................................................................................ 8
37 505970500 Nut ............................................................................................................................. 8
38 580009088 Lever (Auxiliary)......................................................................................................... 2
39 501702903 Sealant ...................................................................................................................... AR
40 580012987 Clip Nut...................................................................................................................... 2
41 580009083 Bracket ...................................................................................................................... 1
42 449021006 Washer ...................................................................................................................... 1

11-13
P15351 10-03

HYDRAULIC CONTROL VALVE


(THREE AND FOUR FUNCTION)

HYDRAULIC CONTROL VALVETHREE AND FOUR FUNCTION

11-14
P15351 10-03

HYDRAULIC CONTROL VALVE


(THREE AND FOUR FUNCTION)

KEY:
A: Three Function Valve
B: Four Function Valve

QTY
ITEM PART NO. DESCRIPTION A B

580042853 Control Valve (Three Function).......................................................................... 1 ..


580042854 Control Valve (Four Function)............................................................................ .. 1
1 061643400 Fitting ............................................................................................................ 2 2
2 580049021 Valve (Steer Relief) ....................................................................................... 1 1
3 580049019 Valve (Main Relief) ........................................................................................ 1 1
4 580049015 Inlet And Hoist Spool Section........................................................................ 1 1
5 .. . . . Seal Plate ................................................................................................. 1 1
6 .. . . . Capscrew .................................................................................................. 2 2
7 .. . . . Wiper ........................................................................................................ 2 2
8 .. . . . O-Ring ...................................................................................................... 2 2
9 .. . . . Seal Plate ................................................................................................. 1 1
10 .. . . . Spring Seat ............................................................................................... 2 2
11 .. . . . Spring ....................................................................................................... 1 1
12 .. . . . Cap ........................................................................................................... 1 1
13 .. . . . Capscrew .................................................................................................. 2 2
14 580049016 Tilt Spool Section .......................................................................................... 1 1
15 .. . . . Seal Plate ................................................................................................. 1 1
16 .. . . . Capscrew .................................................................................................. 2 2
17 .. . . . Wiper ........................................................................................................ 2 2
18 .. . . . O-Ring ...................................................................................................... 2 2
19 .. . . . Seal Plate ................................................................................................. 1 1
20 .. . . . Spring Seat ............................................................................................... 2 2
21 .. . . . Spring ....................................................................................................... 1 1
22 .. . . . Cap .......................................................................................................... 1 1
23 .. . . . Capscrew .................................................................................................. 2 1
24 520043812 Accessory Spool Section (Third and Fourth Function) ................................. 1 2
25 .. . . . Seal Plate ................................................................................................. 1 1
26 .. . . . Capscrew .................................................................................................. 2 2
27 .. . . . Wiper ........................................................................................................ 2 2
28 .. . . . O-Ring ...................................................................................................... 2 2
29 .. . . . Seal Plate ................................................................................................. 1 1
30 .. . . . Spring Seat ............................................................................................... 2 2
31 .. . . . Spring ....................................................................................................... 1 1
32 .. . . . Cap .......................................................................................................... 1 1
33 .. . . . Capscrew .................................................................................................. 2 2
34 580049018 Outlet Section................................................................................................ 1 1
35 .. . . . Nut................................................................................................................. 3 3
36 .. . . . Tie Rod.......................................................................................................... 3 3
37 .. . . . O-Ring........................................................................................................... 5 5
38 580049020 Valve (Secondary Relief)............................................................................... 1 1

580049022 Tie Rod Kit (Three Function) (Includes Items 35-36) .................................... 1 1
580049032 Tie Rod Kit (Four Function) (Includes Items 35-36) ...................................... 1 1
580049023 Seal Kit (Services up to five sections) (Includes Items 7-8, 17-18, 27-28,
37) ................................................................................................................. 1 1
580049024 End Kit (Services one section) (Includes Items 5-13, 15-23, 25-33)............. 1 1

11-15
P14353 10-03

HYDRAULIC FILTER HOUSING

HYDRAULIC F ILTER HOUSING

11-16
P14353 10-03

HYDRAULIC FILTER HOUSING

ITEM PART NO. DESCRIPTION QTY

580006753 Hydraulic Filter Housing ............................................................................................ 1


1 580008682 Cover.................................................................................................................... 1
2 580008686 Bracket (Filter)...................................................................................................... 1
3 580019388 Washer ................................................................................................................. 3
4 505975518 Capscrew ............................................................................................................. 3
5 580002928 Seal (Tube)........................................................................................................... 1
6 580002931 Washer ................................................................................................................. 1
7 580002929 Spring................................................................................................................... 1
8 012828000 O-Ring.................................................................................................................. 1

11-17
P14354 10-03

HYDRAULIC PUMP

HYDRAULIC PUMP

11-18
P14354 10-03

HYDRAULIC PUMP

KEY:
A: 2100 mm Long Wheel Base
B: 1830/1880 mm Short Wheel Base

QTY
ITEM PART NO. DESCRIPTION A B

580013460 Hydraulic Pump ................................................................................................. 1 ..


580013459 Hydraulic Pump ................................................................................................. .. 1
1 580014230 Gear Set........................................................................................................ 1 ..
1 580014229 Gear Set........................................................................................................ .. 1
2 580012842 Cover (Port End) ........................................................................................... 1 1
3 580003118 Bushing..................................................................................................... 2 2
4 580012843 Cover (Shaft End).......................................................................................... 1 1
5 580003118 Bushing..................................................................................................... 2 2
6 580012844 Housing ......................................................................................................... 1 ..
6 580014244 Housing ......................................................................................................... .. 1
7 580012846 Capscrew ...................................................................................................... 4 4
8 580012847 Stud............................................................................................................... 4 4
9 580003129 Pin ................................................................................................................. 4 4
10 580003125 Washer .......................................................................................................... 4 4
11 580012814 Bearing.......................................................................................................... 1 1
12 501975904 Snap Ring ..................................................................................................... 1 1
13 580012815 Snap Ring ..................................................................................................... 1 1
14 580014096 Seal ............................................................................................................... 1 1
15 .. . . . Plate .............................................................................................................. 2 2
16 580003143 Seal ............................................................................................................... 2 2
17 580003144 Seal ............................................................................................................... 2 2
18 580003130 Seal ............................................................................................................... 2 2

580012812 Seal Kit (Includes Items 11-14) ......................................................................... 1 1


580014231 Seal Kit (Includes Items 16-18, 21) ................................................................... 1 1
580014243 Thrust Plate Kit.................................................................................................. 1 1

11-19
P14355 10-03

MAST INSTALLATION

MAST INSTALL ATION

11-20
P14355 10-03

MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 ab 580002226 Tilt Cylinder (☞ P14356) ......................................................................................... 2


1 c 580002228 Tilt Cylinder (☞ P14356) ......................................................................................... 2
2 bc 520045696 Rod End .................................................................................................................... 2
2 a 580040974 Rod End .................................................................................................................... 2
3 520045464 Bushing ..................................................................................................................... 4
4 580039203 Tilt Pin ....................................................................................................................... 4
5 055485000 Capscrew................................................................................................................... 2
6 015026600 Lockwasher ............................................................................................................... 2
7 520045462 Anchor ....................................................................................................................... 4
8 449015029 Nut ............................................................................................................................. 2
9 449022017 Lockwasher ............................................................................................................... 4
10 449001048 Capscrew................................................................................................................... 2
11 449001003 Capscrew................................................................................................................... 2
12 015627900 Lube Fitting................................................................................................................ 4
13 502139901 Lube Fitting................................................................................................................ 2
14 580010233 Capscrew................................................................................................................... 4
15 580019523 Bushing ..................................................................................................................... 2
16 580012350 Snap Ring.................................................................................................................. 4
17 580019520 Pin ............................................................................................................................. 2
18 580027220 Washer ...................................................................................................................... 2

FOOTNOTES:
a 12 Forward/6 Back
b 6 Forward/12 Back
c 6 Forward/6 Back

11-21
P14356 10-03

TILT CYLINDERS

TILT CYLIN DERS

ITEM PART NO. DESCRIPTION QTY

a 580002226 Tilt Cylinder................................................................................................................ 1


b 580002228 Tilt Cylinder................................................................................................................ 1
1 520494601 Tube ..................................................................................................................... 1
2 a 520153603 Rod....................................................................................................................... 1
2 b 520153605 Rod....................................................................................................................... 1
3 b 580002230 Spacer.................................................................................................................. 1
4 580002231 Gland.................................................................................................................... 1
5 580014095 Piston ................................................................................................................... 1
6 502637904 Nut........................................................................................................................ 1
7 520045450 O-Ring.................................................................................................................. 1
8 520045447 Guide Ring ........................................................................................................... 1
9 520045448 Rod Wiper ............................................................................................................ 1
10 504234264 Wear Ring ............................................................................................................ 1
11 504305704 Piston Seal ........................................................................................................... 1
12 520045450 O-Ring.................................................................................................................. 1
13 015492400 O-Ring.................................................................................................................. 1
14 502011910 Back-Up Ring ....................................................................................................... 1
15 580022493 Rod Seal (Rod) .................................................................................................... 1
16 504232218 Back-Up Ring ....................................................................................................... 1

580022770 Seal Kit (Includes Items 7-11, 13-16) ........................................................................ 1

FOOTNOTES:
a 6 Forward/12 Back, 12 Forward/6 Back
b 6 Forward/6 Back

11-22
SECTION 12

12 LIFTING MECHANISM

12 LIFTING MECHANISM
CONTENTS

SECTION 12
LIFTING MECHANISM

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-54
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-30
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-14
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-46
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-50
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-26
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-36
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
INNER MAST AND FREE LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-20
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-34
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-38
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-42
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-22
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-10
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-32
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-16

12-1
P14364 10-03

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

12-2
P14364 10-03

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.0 in. 99.0 in. 111.0 in.
ITEM
Mast A750 A750 A750
Group Number 2790 3390 3990
1 Outer Mast 580009951 580009954 580009957

70-90LJ

OALH
DESCRIPTION 85.5 in. 97.0 in. 109.0 in.
ITEM
Mast A749 A749 A749
Group Number 3050 3650 4250
1 Outer Mast 580009951 580009954 580009957

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast ........................................................................................................... 1


2 580013514 Stubshaft.......................................................................................................... 2
3 580010279 Load Roller........................................................................................................... 2
4 580012093 Snap Ring ............................................................................................................ 2
5 580010268 Shim (0.020 in.).................................................................................................... 12
6 520045157 Shim (0.020 in.).................................................................................................... AR
7 520045156 Shim (0.007 in.).................................................................................................... AR
8 520045151 Bearing Strip ........................................................................................................ 2
9 012824300 O-Ring.................................................................................................................. 4

FOOTNOTES:
a Refer to Table

12-3
P14365 10-03

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

12-4
P14365 10-03

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.0 in. 99.0 in. 111.0 in.
ITEM
Mast A750 A750 A750
Group Number 2790 3390 3990
1 Inner Mast 580009937 580009940 580009943

70-90LJ

OALH
DESCRIPTION 85.5 in. 97.0 in. 109.0 in.
ITEM
Mast A749 A749 A749
Group Number 3050 3650 4250
1 Inner Mast 580009937 580009940 580009943

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast ............................................................................................................ 1


2 580010279 Load Roller ...................................................................................................... 2
4 580012093 Snap Ring ............................................................................................................ 2
5 520045153 Shim (0.020 in.).................................................................................................... 12
6 580009884 Spacer.................................................................................................................. 2
7 015916500 Snap Ring ............................................................................................................ 2
8 580007855 Bracket ................................................................................................................. 2
9 449021010 Washer ................................................................................................................. 2
10 449022017 Lockwasher .......................................................................................................... 2
11 449001007 Capscrew ............................................................................................................. 2
12 580007841 Chain Sheave (70-90LJ) ...................................................................................... 2
12 580007842 Chain Sheave (100-120MJ) ................................................................................. 2

FOOTNOTES:
a Refer to Table

12-5
P14366 10-03

MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT TWO STAGE LIMITED FREE-LIFT

12-6
P14366 10-03

MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.0 in. 99.0 in. 111.0 in.
ITEM
Mast A750 A750 A750
Group Number 2790 3390 3990
17 Chain 520045192 580014164 580014172
27 Hose (LH) 580011481 580008283 580009477
29 Hose (RH) 580009448 580008280 580011483

70-90LJ

OALH
DESCRIPTION 85.5 in. 97.0 in. 109.0 in.
ITEM
Mast A749 A749 A749
Group Number 3050 3650 4250
17 Chain 518804662 518804607 518804645
27 Hose (LH) 580011466 580013486 580011476
29 Hose (RH) 580011491 580011468 580011477
KEY:
A: 70-90LJ
B: 100-120MJ

QTY
ITEM PART NO. DESCRIPTION A B

1 .. . . . Main Cylinder (☞ P14367) .......................................................................... 2 2


2 502978505 Velocity Fuse ................................................................................................. 2 ..
2 502978506 Velocity Fuse ................................................................................................. .. 2
3 030252011 Fitting ............................................................................................................ 2 2
3 052645200 O-Ring ...................................................................................................... 1 1
4 500227908 Snap Ring ..................................................................................................... 2 2
5 520045188 Washer .......................................................................................................... 2 2
6 504232202 Shim (0.049 in.)............................................................................................. 4 4
7 518795660 Shim (0.70 in.)............................................................................................... 2 2
8 580007862 Bracket (RH).................................................................................................. 1 1
9 449022013 Lockwasher ................................................................................................... 2 2
10 932202903 Capscrew ...................................................................................................... 2 2
11 504407299 Bracket .......................................................................................................... 2 2
12 580012383 Clamp............................................................................................................ 4 4
13 504230271 Nut................................................................................................................. 14 14
14 449001302 Capscrew ...................................................................................................... 4 4
15 504071785 Washer .......................................................................................................... 4 4
16 580007860 Bracket (LH) .................................................................................................. 1 1
17 a .. . . . Chain............................................................................................................. 1 1
18 580007839 Housing ......................................................................................................... 1 1
19 052643300 Fitting ............................................................................................................ 1 1
19 052645300 O-Ring ...................................................................................................... 1 1
20 052642300 Fitting ............................................................................................................ 1 1
20 052645300 O-Ring ...................................................................................................... 1 1

12-7
P14366 10-03

MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

21 520045170 Control Valve (Lowering) ............................................................................... 2 ..


21 520045180 Control Valve (Lowering) ............................................................................... .. 2
21 052645600 O-Ring ...................................................................................................... 1 1
22 080437000 Fitting ............................................................................................................ 1 1
22 052645500 O-Ring ...................................................................................................... 1 1
23 449001227 Capscrew ...................................................................................................... 6 6
24 580007870 Hose.............................................................................................................. 1 1
25 580007871 Hose.............................................................................................................. 1 1
26 514835800 Fitting ............................................................................................................ 1 1
27 a .. . . . Hose (LH)...................................................................................................... 1 1
28 580007557 Clamp............................................................................................................ 4 4
29 a .. . . . Hose (RH) ..................................................................................................... 1 1
30 505970524 Clamp............................................................................................................ 4 ..
30 504058787 Clamp............................................................................................................ .. 4
31 520045163 Nut................................................................................................................. 1 1
32 520045361 Chain Anchor ................................................................................................ 1 ..
32 520045362 Chain Anchor ................................................................................................ .. 1
33 520045183 Pin ................................................................................................................. 1 ..
33 520045195 Pin ................................................................................................................. .. 1
34 015417900 Cotter Pin ...................................................................................................... 2 2
35 580012383 Clamp............................................................................................................ 4 4

FOOTNOTES:
a Refer to Table

12-8
NOTES

12-9
P14367 10-03

MAIN LIFT CYLINDERS


(TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT CYLINDERST WO STAGE LIMITED FREE-LIF T

12-10
P14367 10-03

MAIN LIFT CYLINDERS


(TWO STAGE LIMITED FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.0 in. 99.0 in. 111.0 in.
ITEM Mast A750 A750 A750
Group Number 2790 3390 3990
Cylinder
8603801 8603807 8603813
Group Number
Lift Cylinder 580007113 580007114 580007115
1 Shell 520469601 520469607 520469613
2 Rod 520470601 520470607 520470613

70-90LJ

OALH
DESCRIPTION 85.5 in. 97.0 in. 109.0 in.
ITEM Mast A749 A749 A749
Group Number 3050 3650 4250
Cylinder
8604051 8604057 8604063
Group Number
Lift Cylinder 580007106 580007107 580007108
1 Shell 520405601 520405607 520405613
2 Rod 520406601 520406607 520406613
KEY:
A: 70-90LJ
B: 100-120MJ

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder........................................................................................................ 2 2
1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 580006894 Gland............................................................................................................. 1 ..
3 b 580006895 Gland............................................................................................................. 1 ..
3 580006895 Gland............................................................................................................. .. 1
3 c 580006896 Gland............................................................................................................. .. 1
4 520045162 Wear Ring ..................................................................................................... 1 ..
4 b 504232291 Wear Ring ..................................................................................................... 1 ..
4 504232291 Wear Ring ..................................................................................................... .. 1
4 c 520045160 Wear Ring ..................................................................................................... .. 1
5 502978505 Velocity Fuse ................................................................................................. 1 ..
5 502978506 Velocity Fuse ................................................................................................. .. 1
6 .. . . . Spacer (Not used in these applications) ....................................................... .. ..
7 500381505 Wiper Ring .................................................................................................... 1 ..
7 b 500381506 Wiper Ring .................................................................................................... 1 ..
7 500381506 Wiper Ring .................................................................................................... .. 1
7 c 500381517 Wiper Ring .................................................................................................... .. 1
8 504232292 Rod Seal ....................................................................................................... 1 ..
8 b 580014165 Rod Seal ....................................................................................................... 1 ..

12-11
P14367 10-03

MAIN LIFT CYLINDERS


(TWO STAGE LIMITED FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

8 580014165 Rod Seal ....................................................................................................... .. 1


8 c 504232205 Rod Seal ....................................................................................................... .. 1
9 012823300 O-Ring........................................................................................................... 1 ..
9 b 066417000 O-Ring........................................................................................................... 1 ..
9 066417000 O-Ring........................................................................................................... .. 1
10 580008814 Seal ............................................................................................................... 1 ..
10 b 580008813 Seal ............................................................................................................... 1 ..
10 580008813 Seal ............................................................................................................... .. 1
11 504232217 Back-Up Ring ................................................................................................ 1 ..
11 b 580000260 Back-Up Ring ................................................................................................ 1 ..
11 580000260 Back-Up Ring ................................................................................................ .. 1
11 c 504232277 Back-Up Ring ................................................................................................ .. 1
12 504232291 Wear Ring ..................................................................................................... 1 ..
12 b 520045215 Wear Ring ..................................................................................................... 1 ..
12 520045215 Wear Ring ..................................................................................................... .. 1
13 504232217 Back-Up Ring ................................................................................................ 1 ..
13 b 520045216 Back-Up Ring ................................................................................................ 1 ..
13 520045216 Back-Up Ring ................................................................................................ .. 1

505136062 Seal Kit (Includes Items 4, 7-13) ....................................................................... 1 ..


b 505136063 Seal Kit (Includes Items 4, 7-13) ....................................................................... 1 ..
505136063 Seal Kit (Includes Items 4, 7-13) ....................................................................... .. 1
c 505136064 Seal Kit (Includes Items 4, 7-13) ....................................................................... .. 1

FOOTNOTES:
a Refer to Table
b Used only on Cylinder 580007112
c Used only on Cylinder 580007119

12-12
NOTES

12-13
P14368 10-03

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

CARRIAGETWO STAGE LIMITED F REE-L IFT

12-14
P14368 10-03

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

580006481 Carriage (48 in.) ................................................................................................ 1 ..


580006483 Carriage (60 in.) ................................................................................................ 1 ..
580006486 Carriage (60 in.) ................................................................................................ .. 1
1 580006412 Frame (48 in.)................................................................................................ 1 ..
1 580006414 Frame (60 in.)................................................................................................ 1 ..
1 580006417 Frame (60 in.)................................................................................................ .. 1
2 580026922 Stub Shaft ................................................................................................. 6 6
3 a 580012185 Bracket .......................................................................................................... .. 2
4 a 580012184 Roller............................................................................................................. .. 2
5 a 580012183 Pin ................................................................................................................. .. 2
6 a 449022017 Lockwasher ................................................................................................... .. 4
7 a 449001058 Capscrew ...................................................................................................... .. 4
8 580009893 Chain Anchor ................................................................................................ 2 ..
8 580009922 Chain Anchor ................................................................................................ .. 2
9 520045183 Pin (Anchor) .................................................................................................. 2 ..
9 520045195 Pin (Anchor) .................................................................................................. .. 2
10 015417900 Cotter Pin ...................................................................................................... 2 2
11 520045163 Nut................................................................................................................. 4 4
12 580012093 Snap Ring ..................................................................................................... 6 6
13 580011609 Spacer........................................................................................................... 2 2
14 580010268 Shim (0.020 in.)............................................................................................. AR AR
15 b 580031672 Load Roller ("A") ........................................................................................... 6 6
15 b 580031673 Load Roller ("B") (0,26 mm) .......................................................................... 6 6
15 b 580031674 Load Roller ("C") (1,52 mm) .......................................................................... 6 6
16 a 015627900 Lube Fitting ................................................................................................... .. 2
17 a 520045150 Pin ................................................................................................................. .. 2
18 a 520045395 Shim (0.062 in.)............................................................................................. .. AR
19 a 520045159 Shim (0.030 in.)............................................................................................. .. AR

FOOTNOTES:
a Attachment Carriage (GJP/GDP070, 080, 090LJ)
b Letter Located on Inside Surface of Load Roller

12-15
P14370 10-03

OUTER MAST AND MAIN LIFT


(TWO STAGE FULL FREE-LIFT)

OUTER MAST AND MAIN LIFTTWO STAGE FULL FREE-LIFT

12-16
P14370 10-03

OUTER MAST AND MAIN LIFT


(TWO STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM
Mast A754 A754
Group Number 2790 3390
1 Outer Mast 580012611 580012617
4 Tube 580013598 580013604

70-90LJ

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM
Mast A753 A753
Group Number 3050 3650
1 Outer Mast 580012611 580012617
4 Tube 580013598 580013604

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast ........................................................................................................... 1


1 580026922 Stub Shaft ........................................................................................................ 2
2 .. . . . Main Cylinder (RH) (☞ P14372) ......................................................................... 1
3 .. . . . Main Cylinder (LH) (☞ P14372) ......................................................................... 1
4 a .. . . . Tube ..................................................................................................................... 1
5 580010279 Load Roller........................................................................................................... 2
6 520045153 Shim (0.020 in.).................................................................................................... 12
7 580012093 Snap Ring ............................................................................................................ 2
8 500227908 Snap Ring ............................................................................................................ 2
9 518795660 Shim (0.70 in.)...................................................................................................... AR
10 504232202 Shim (0.049 in.).................................................................................................... AR
11 520045188 Washer ................................................................................................................. 2
12 504071785 Washer ................................................................................................................. 4
13 449022013 Lockwasher .......................................................................................................... 2
14 932202903 Capscrew ............................................................................................................. 2
15 504407299 Bracket ................................................................................................................. 2
16 449001302 Capscrew ............................................................................................................. 4
17 520045157 Shim (0.020 in.).................................................................................................... AR
18 520045156 Shim (0.007 in.).................................................................................................... AR
19 520045151 Bearing Strip ........................................................................................................ 2
20 012824300 O-Ring.................................................................................................................. 4
21 580007839 Housing ................................................................................................................ 1
22 052642300 Fitting ................................................................................................................... 1
22 052645300 O-Ring ............................................................................................................. 1
23 080437000 Fitting ................................................................................................................... 1
23 052645500 O-Ring ............................................................................................................. 1
24 052643300 Fitting ................................................................................................................... 1
24 052645300 O-Ring ............................................................................................................. 1
25 504230271 Nut........................................................................................................................ 6
26 449001227 Capscrew ............................................................................................................. 2
27 580007870 Hose..................................................................................................................... 1

12-17
P14370 10-03

OUTER MAST AND MAIN LIFT


(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

28 580007871 Hose..................................................................................................................... 1
29 909882404 Nut........................................................................................................................ 4
30 449015014 Nut........................................................................................................................ 4
31 580007863 Bracket (RH)......................................................................................................... 1
32 580007861 Bracket (LH) ......................................................................................................... 1
33 580007853 Clamp................................................................................................................... 2
34 580008630 Fitting ................................................................................................................... 1
35 520045170 Control Valve (Lowering) (70-90LJ)...................................................................... 1
35 052645600 O-Ring ............................................................................................................. 1
35 520045180 Control Valve (Lowering) (100-120MJ)................................................................. 1
35 052645600 O-Ring ............................................................................................................. 1

FOOTNOTES:
a Refer to Table

12-18
NOTES

12-19
P14371 10-03

INNER MAST AND FREE LIFT


(TWO STAGE FULL FREE-LIFT)

INNER MAST AND FREE LIFTT WO STAGE FULL FREE-LIFT

12-20
P14371 10-03

INNER MAST AND FREE LIFT


(TWO STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM
Mast A754 A754
Group Number 2790 3390
1 Inner Mast 580013156 580013162
3 Chain 580033292 580014168

70-90LJ

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM
Mast A753 A753
Group Number 3050 3650
1 Inner Mast 580013156 580013162
3 Chain 580014166 520045191

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast ............................................................................................................ 1


1 580026922 Stub Shaft ........................................................................................................ 2
2 .. . . . Free-Lift Cylinder (☞ P14373) ............................................................................ 1
3 a .. . . . Chain.................................................................................................................... 1
4 449021010 Washer ................................................................................................................. 2
5 449022017 Lockwasher .......................................................................................................... 2
6 015417900 Cotter Pin ............................................................................................................. 2
7 520045163 Nut........................................................................................................................ 4
8 015914900 Snap Ring ............................................................................................................ 1
9 580009889 Crosshead............................................................................................................ 1
10 449034038 Pin ........................................................................................................................ 1
11 580009793 Clamp................................................................................................................... 2
12 449001392 Capscrew ............................................................................................................. 2
13 504225240 Nut........................................................................................................................ 4
14 580009892 Shim ..................................................................................................................... 12
15 580007857 Pin ........................................................................................................................ 1
16 580009890 Guard ................................................................................................................... 2
17 954512901 Pin ........................................................................................................................ 2
18 449001024 Capscrew ............................................................................................................. 2
19 500227914 Snap Ring ............................................................................................................ 2
20 580007843 Chain Sheave....................................................................................................... 2
21 520045362 Chain Anchor ....................................................................................................... 2
22 520045195 Pin ........................................................................................................................ 2
23 580010279 Load Roller........................................................................................................... 2
24 520045153 Shim (0.020 in.).................................................................................................... 12
25 580012093 Snap Ring ............................................................................................................ 2

FOOTNOTES:
a Refer to Table

12-21
P14372 10-03

MAIN LIFT CYLINDERS


(TWO STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERST WO STAGE FULL FREE-LIFT

12-22
P14372 10-03

MAIN LIFT CYLINDERS


(TWO STAGE FULL FREE-LIFT)

100-120MJ (LEFT HAND)

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM Mast A754 A754
Group Number 2790 3390
Cylinder
8502101 8502107
Group Number
Lift Cylinder 580013852 580013858
1 Shell 580014294 580014295
2 Rod 580014271 580014274

100-120MJ (RIGHT HAND)

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM Mast A754 A754
Group Number 2790 3390
Cylinder
8502101 8502107
Group Number
Lift Cylinder 580013810 580013816
1 Shell 580014294 580014295
2 Rod 580014265 580014268

70-90LJ (LEFT HAND)

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM Mast A753 A753
Group Number 3050 3650
Cylinder
8605751 8605757
Group Number
Lift Cylinder 580013743 580013749
1 Shell 580014294 580014295
2 Rod 580014259 580014262

12-23
P14372 10-03

MAIN LIFT CYLINDERS


(TWO STAGE FULL FREE-LIFT)

70-90LJ (RIGHT HAND)

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM Mast A753 A753
Group Number 3050 3650
Cylinder
8605701 8605707
Group Number
Lift Cylinder 580013596 580013698
1 Shell 580014294 580014295
2 Rod 580014253 580014256
KEY:
A: 70-90LJ
B: 100-120MJ

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder........................................................................................................ 1 1
1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 520045349 Retainer......................................................................................................... 1 ..
3 520045350 Retainer......................................................................................................... .. 1
4 504450753 Rod Wiper Ring............................................................................................. 1 ..
4 520045346 Wiper Ring .................................................................................................... .. 1
5 520045347 Rod Seal ....................................................................................................... 1 ..
5 520045348 Oil Seal.......................................................................................................... .. 1
6 504232252 O-Ring........................................................................................................... 1 1
7 502011911 Back-Up Ring ................................................................................................ 1 1
8 504017208 Wear Ring ..................................................................................................... 1 1
9 502895204 Piston Ring.................................................................................................... 1 1
10 502978507 Velocity Fuse (RH) ........................................................................................ 1 ..
10 502978505 Velocity Fuse (RH) ........................................................................................ .. 1
11 502687901 Seal ............................................................................................................... 1 1
12 501753914 Screw ............................................................................................................ 1 1
13 580016816 Piston (RH).................................................................................................... 1 1
13 580016817 Piston (LH) .................................................................................................... 1 1
14 501702903 Sealant .......................................................................................................... AR AR

504287713 Seal Kit (Includes Items 4-8) ............................................................................. 1 ..


504287718 Seal Kit (Includes Items 4-8) ............................................................................. .. 1

FOOTNOTES:
a Refer to Table

12-24
NOTES

12-25
P14373 10-03

FREE-LIFT CYLINDERS
(TWO STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERSTWO STAGE FULL FREE-LIFT

12-26
P14373 10-03

FREE-LIFT CYLINDERS
(TWO STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM Mast A754 A754
Group Number 2790 3390
Cylinder
8605551 8605556
Group Number
Lift Cylinder 580009057 580009058
1 Shell 524187401 524187406
2 Rod 520580651 520580656

70-90LJ

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM Mast A753 A753
Group Number 3050 3650
Cylinder
8605501 8605506
Group Number
Lift Cylinder 580009050 580009052
1 Shell 520575601 520575606
2 Rod 520576601 520576606
KEY:
A: 70-90LJ
B: 100-120MJ

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder........................................................................................................ 1 1
1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 520585600 Gland............................................................................................................. 1 ..
3 580046965 Gland............................................................................................................. .. 1
4 501753904 Screw ............................................................................................................ 1 1
5 504235239 Check Valve .................................................................................................. 1 1
6 504148200 Washer .......................................................................................................... 1 1
6 504233257 Washer (Optional) ......................................................................................... 1 1
7 501850904 Snap Ring ..................................................................................................... 1 1
8 500381519 Wiper Ring .................................................................................................... 1 1
9 520045326 Rod Seal ....................................................................................................... 1 1
10 502011923 Back-Up Ring ................................................................................................ 1 ..
10 502011915 Back-Up Ring ................................................................................................ .. 1
11 015492400 O-Ring........................................................................................................... 1 ..
11 066415900 O-Ring........................................................................................................... .. 1
12 520045324 Wear Ring ..................................................................................................... 1 ..
12 580041728 Wear Ring ..................................................................................................... .. 1
13 520045327 Seal ............................................................................................................... 1 ..
13 580046967 Seal ............................................................................................................... .. 1

12-27
P14373 10-03

FREE-LIFT CYLINDERS
(TWO STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

14 520045331 Back-Up Ring ................................................................................................ 1 ..


14 580041729 Back-Up Ring ................................................................................................ .. 1
15 504232230 O-Ring........................................................................................................... 1 1
16 502687901 Seal ............................................................................................................... 1 1
17 502981505 Velocity Fuse ................................................................................................. 1 ..
17 502981504 Velocity Fuse ................................................................................................. .. 1

505136072 Seal Kit (Includes Items 8-16) ........................................................................... 1 ..


524169325 Seal Kit (Includes Items 8-16) ........................................................................... .. 1

FOOTNOTES:
a Refer to Table

12-28
NOTES

12-29
P14374 10-03

CARRIAGE
(TWO STAGE FULL FREE-LIFT)

CARRIAGETWO STAGE FULL FR EE-LIFT

12-30
P14374 10-03

CARRIAGE
(TWO STAGE FULL FREE-LIFT)

KEY:
A: GLP/GDP070LJ, GLP/GDP080LJ, GLP/GDP090LJ
B: GLP/GDP100MJ, GLP/GDP110MJ, GLP/GDP120MJ
C: GLP/GDP110MJ (Attachment Carriage)

QTY
ITEM PART NO. DESCRIPTION A B C

580014049 Carriage (48 in.) ..................................................................................... 1 .. ..


580014058 Carriage (54 in.) ..................................................................................... .. 1 ..
580014056 Carriage (54 in.) ..................................................................................... .. .. 1
1 580014214 Frame (48 in.)..................................................................................... 1 .. ..
1 580012565 Frame (54 in.)..................................................................................... .. 1 ..
1 580014225 Frame (54 in.)..................................................................................... .. .. 1
2 580026922 Stub Shaft ...................................................................................... 6 6 ..
3 580012185 Bracket ............................................................................................... .. .. 2
4 580012184 Roller.................................................................................................. .. .. 2
5 580012183 Pin ...................................................................................................... .. .. 2
6 449022017 Lockwasher ........................................................................................ .. .. 4
7 449001058 Capscrew ........................................................................................... .. .. 4
8 520045178 Guard (LH) ......................................................................................... 1 1 ..
9 520045177 Guard (RH)......................................................................................... 1 1 ..
10 580007124 Chain Anchor ..................................................................................... 2 .. ..
10 520045206 Chain Anchor ..................................................................................... .. 2 ..
11 580007125 Pin (Anchor) ....................................................................................... 2 .. ..
11 520045195 Pin (Anchor) ....................................................................................... .. 2 ..
12 015417900 Cotter Pin ........................................................................................... 2 2 ..
13 580012093 Snap Ring .......................................................................................... 6 6 ..
14 580011609 Spacer................................................................................................ 2 2 ..
15 520045153 Shim (0.020 in.).................................................................................. AR AR ..
16 580031673 Load Roller......................................................................................... 6 6 ..
17 520045171 Spacer................................................................................................ 4 4 ..
18 062144100 Capscrew ........................................................................................... 4 4 ..
19 015026200 Lockwasher ........................................................................................ 4 4 ..
20 580014169 Plate ................................................................................................... 1 .. ..
21 580014174 Spacer................................................................................................ 1 .. ..
22 449001028 Capscrew ........................................................................................... 1 .. ..
23 520045182 Pin ...................................................................................................... .. 2 ..
24 500227907 Snap Ring .......................................................................................... .. 2 ..
25 520045150 Pin ...................................................................................................... .. .. 2
26 015627900 Lube Fitting ........................................................................................ .. .. 2
27 520045395 Shim (0.062 in.).................................................................................. .. .. AR
28 520045159 Shim (0.030 in.).................................................................................. .. .. AR

12-31
P14376 10-03

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OUTER MAST THREE STAGE FULL FREE-LIFT

12-32
P14376 10-03

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4950 5240
1 Outer Mast 580009916 580009896 580009900 580009905 580009908
14 Chain (Main) 520050836 520045192 520052800 520052802 580014164

70-90LJ

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 96.5 in. 101.2 in.
ITEM
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
1 Outer Mast 580009916 580009896 580009900 580009905 580009908
14 Chain (Main) 520045158 518804662 518804692 518804693 518804607
KEY:
A: 70-90LJ
B: 100-120MJ

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Outer Mast .................................................................................................... 1 1


2 580026922 Stub Shaft ................................................................................................. 2 2
3 580010279 Load Roller.................................................................................................... 2 2
4 520045153 Shim (0.020 in.)............................................................................................. 12 12
5 580012093 Snap Ring ..................................................................................................... 2 2
6 520045157 Shim (0.020 in.)............................................................................................. AR AR
7 520045156 Shim (0.007 in.)............................................................................................. AR AR
8 520045151 Bearing Strip ................................................................................................. 2 2
9 012824300 O-Ring........................................................................................................... 4 4
10 520045361 Chain Anchor ................................................................................................ 2 ..
10 520045362 Chain Anchor ................................................................................................ .. 2
11 520045183 Pin (Anchor) .................................................................................................. 2 ..
11 520045195 Pin (Anchor) .................................................................................................. .. 2
12 015417900 Cotter Pin ...................................................................................................... 2 2
13 520045163 Nut................................................................................................................. 4 4
14 a .. . . . Chain (Main).................................................................................................. 2 2

FOOTNOTES:
a Refer to Table

12-33
P14377 10-03

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

INTERMEDIATE MASTTHREE STAGE FUL L F REE-L IFT

12-34
P14377 10-03

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4950 5240
1 Intermediate Mast 580009882 580009897 580009901 580009906 580009924

70-90LJ

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 96.5 in. 101.2 in.
ITEM
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
1 Intermediate Mast 580009882 580009897 580009901 580009906 580009924

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Intermediate Mast ................................................................................................ 1


2 580026922 Stub Shaft ........................................................................................................ 4
3 580010279 Load Roller........................................................................................................... 2
4 580031673 Load Roller........................................................................................................... 2
5 520045153 Shim (0.020 in.).................................................................................................... 24
6 580012093 Snap Ring ............................................................................................................ 4
7 504234265 Shim (0.020 in.).................................................................................................... AR
8 520037804 Shim (0.007 in.).................................................................................................... AR
9 504233279 Bearing Strip ........................................................................................................ 2
10 012824300 O-Ring.................................................................................................................. 4
11 580009884 Spacer.................................................................................................................. 2
12 580007844 Chain Sheave (70-90LJ) ...................................................................................... 2
12 580007845 Chain Sheave (100-120MJ) ................................................................................. 2
13 015916500 Snap Ring ............................................................................................................ 2
14 580007855 Bracket (Chain) .................................................................................................... 1
15 449022017 Lockwasher .......................................................................................................... 1
16 449001296 Capscrew ............................................................................................................. 1

FOOTNOTES:
a Refer to Table

12-35
P14378 10-03

INNER MAST
(THREE STAGE FULL FREE-LIFT)

INNER MASTTHREE STAGE FULL FREE-LIFT

12-36
P14378 10-03

INNER MAST
(THREE STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4950 5240
1 Inner Mast 580009883 580009898 580009902 580009907 580009909

70-90LJ

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 96.5 in. 101.2 in.
ITEM
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
1 Inner Mast 580009883 580009898 580009902 580009907 580009909
KEY:
A: 70-90LJ
B: 100-120MJ

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Inner Mast ..................................................................................................... 1 1


2 580026922 Stub Shaft ................................................................................................. 2 2
3 580031673 Load Roller.................................................................................................... 2 2
4 520045153 Shim (0.020 in.)............................................................................................. 12 12
5 580012093 Snap Ring ..................................................................................................... 2 2
6 580009893 Chain Anchor ................................................................................................ 2 ..
6 580009922 Chain Anchor ................................................................................................ .. 2
7 520045183 Pin (Anchor) .................................................................................................. 2 ..
7 520045195 Pin (Anchor) .................................................................................................. .. 2
8 015417900 Cotter Pin ...................................................................................................... 2 2
9 520045163 Nut................................................................................................................. 4 4
10 015418300 Cotter Pin ...................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

12-37
P14379 10-03

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT THREE STAGE FULL FREE-LIF T

12-38
P14379 10-03

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM
Mast A754 A754
Group Number 2790 3390
1 Outer Mast 580012611 580012617
4 Tube 580013598 580013604

70-90LJ

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM
Mast A753 A753
Group Number 3050 3650
1 Outer Mast 580012611 580012617
4 Tube 580013598 580013604

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast ........................................................................................................... 1


1 580026922 Stub Shaft ........................................................................................................ 2
2 .. . . . Main Cylinder (RH) (☞ P14380) ......................................................................... 1
3 .. . . . Main Cylinder (LH) (☞ P14380) ......................................................................... 1
4 a .. . . . Tube ..................................................................................................................... 1
5 580010279 Load Roller........................................................................................................... 2
6 520045153 Shim (0.020 in.).................................................................................................... 12
7 580012093 Snap Ring ............................................................................................................ 2
8 500227908 Snap Ring ............................................................................................................ 2
9 518795660 Shim (0.70 in.)...................................................................................................... AR
10 504232202 Shim (0.049 in.).................................................................................................... AR
11 520045188 Washer ................................................................................................................. 2
12 504071785 Washer ................................................................................................................. 4
13 449022013 Lockwasher .......................................................................................................... 2
14 932202903 Capscrew ............................................................................................................. 2
15 504407299 Bracket ................................................................................................................. 2
16 449001302 Capscrew ............................................................................................................. 4
17 520045157 Shim (0.020 in.).................................................................................................... AR
18 520045156 Shim (0.007 in.).................................................................................................... AR
19 520045151 Bearing Strip ........................................................................................................ 2
20 012824300 O-Ring.................................................................................................................. 4
21 580007839 Housing ................................................................................................................ 1
22 052642300 Fitting ................................................................................................................... 1
22 052645300 O-Ring ............................................................................................................. 1
23 080437000 Fitting ................................................................................................................... 1
23 052645500 O-Ring ............................................................................................................. 1
24 052643300 Fitting ................................................................................................................... 1
24 052645300 O-Ring ............................................................................................................. 1
25 504230271 Nut........................................................................................................................ 6
26 449001227 Capscrew ............................................................................................................. 2
27 580007870 Hose..................................................................................................................... 1

12-39
P14379 10-03

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

28 580007871 Hose..................................................................................................................... 1
29 909882404 Nut........................................................................................................................ 4
30 449015014 Nut........................................................................................................................ 4
31 580007863 Bracket (RH)......................................................................................................... 1
32 580007861 Bracket (LH) ......................................................................................................... 1
33 580007853 Clamp................................................................................................................... 2
34 580008630 Fitting ................................................................................................................... 1
35 520045170 Control Valve (Lowering) (70-90LJ)...................................................................... 1
35 520045180 Control Valve (Lowering) 100-120MJ).................................................................. 1
35 052645600 O-Ring ............................................................................................................. 1

FOOTNOTES:
a Refer to Table

12-40
NOTES

12-41
P14380 10-03

MAIN LIFT CYLINDERS


(THREE STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERST HREE STAGE FULL FREE-LIFT

12-42
P14380 10-03

MAIN LIFT CYLINDERS


(THREE STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4950 5240
Cylinder
8604451 8604453 8604454 8604456 8604458
Group Number
Lift Cylinder 580009040 580009036 580009038 580009041 580009042
1 Shell 520511601 520511603 520511604 520511606 520511608
2 Rod 520512601 520512603 520512604 520512606 520512608

70-90LJ

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 96.5 in. 101.2 in.
ITEM Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Cylinder
8604401 8604403 8604404 8604406 8604408
Group Number
Lift Cylinder 580009030 580009031 580009032 580009033 580009034
1 Shell 520509601 520509603 520509604 520509606 520509608
2 Rod 520510601 520510603 520510604 520510606 520510608
KEY:
A: 70-90LJ
B: 100-120MJ

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder........................................................................................................ 2 2
1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 580006894 Gland............................................................................................................. 1 ..
3 580006896 Gland............................................................................................................. .. 1
4 520045162 Wear Ring ..................................................................................................... 1 ..
4 520045160 Wear Ring ..................................................................................................... .. 1
5 500381505 Wiper Ring (Rod) .......................................................................................... 1 ..
5 500381517 Wiper Ring (Rod) .......................................................................................... .. 1
6 504232292 Rod Seal ....................................................................................................... 1 ..
6 504232205 Rod Seal ....................................................................................................... .. 1
7 504232217 Back-Up Ring ................................................................................................ 1 ..
7 504232277 Back-Up Ring ................................................................................................ .. 1
8 012823300 O-Ring........................................................................................................... 1 ..
8 066417000 O-Ring........................................................................................................... .. 1
9 504232291 Wear Ring ..................................................................................................... 1 ..
9 520045215 Wear Ring ..................................................................................................... .. 1
10 580008814 Seal (Piston).................................................................................................. 1 ..
10 580008813 Seal (Piston).................................................................................................. .. 1
11 .. . . . Spacer (Not used in these applications) ....................................................... .. ..

12-43
P14380 10-03

MAIN LIFT CYLINDERS


(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

12 502978505 Velocity Fuse ................................................................................................. 1 ..


12 502978506 Velocity Fuse ................................................................................................. .. 1
13 504232217 Back-Up Ring ................................................................................................ 1 ..
13 520045216 Back-Up Ring ................................................................................................ .. 1
14 502895204 Piston Ring.................................................................................................... 1 ..
14 502895206 Piston Ring.................................................................................................... .. 1

505136065 Seal Kit (Includes Items 4-10, 13-14) ................................................................ 1 ..


505136066 Seal Kit (Includes Items 4-10, 13-14) ................................................................ .. 1

FOOTNOTES:
a Refer to Table

12-44
NOTES

12-45
P14381 10-03

FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

FREE-LIFTT HREE STAGE FULL FREE-LIFT

12-46
P14381 10-03

FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4950 5240
16 Chain 580014167 580014179 580014166 580014168 520050842
23 Hose 580009899 580009879 580009875 580009876 580009877

70-90LJ

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 96.5 in. 101.2 in.
ITEM
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
16 Chain 580014166 580014168 520050842 520045191 520045271
23 Hose 580009899 580009879 580009875 580009876 580009877

ITEM PART NO. DESCRIPTION QTY

1 580009886 Sheave ................................................................................................................. 1


2 580009887 Stubshaft .............................................................................................................. 1
3 449022017 Lockwasher .......................................................................................................... 4
4 449001048 Capscrew ............................................................................................................. 1
5 .. . . . Free-Lift Cylinder (☞ P14382) ............................................................................ 1
6 504287721 Velocity Fuse ........................................................................................................ 1
6 a 504287722 Velocity Fuse ........................................................................................................ 1
7 449021010 Washer ................................................................................................................. 2
8 580009889 Crosshead............................................................................................................ 1
9 449034038 Pin ........................................................................................................................ 1
10 580009793 Clamp................................................................................................................... 1
11 449001401 Capscrew ............................................................................................................. 2
12 504225240 Nut........................................................................................................................ 2
13 015914900 Snap Ring ............................................................................................................ 1
14 449001024 Capscrew ............................................................................................................. 2
15 580009892 Shim ..................................................................................................................... 12
16 c .. . . . Chain.................................................................................................................... 1
17 580007857 Pin ........................................................................................................................ 1
18 580007843 Chain Sheave....................................................................................................... 2
18 580007848 Sheave............................................................................................................. 1
18 504234285 Snap Ring ........................................................................................................ 1
18 504235204 Bearing ............................................................................................................ 1
19 520045362 Chain Anchor ....................................................................................................... 2
20 520045195 Pin (Anchor) ......................................................................................................... 2
21 015417900 Cotter Pin ............................................................................................................. 2
22 520045163 Nut........................................................................................................................ 4
23 c .. . . . Hose..................................................................................................................... 2
24 580009890 Guard ................................................................................................................... 2
25 954512901 Pin ........................................................................................................................ 2
26 500227914 Snap Ring ............................................................................................................ 2
27 580009888 Clamp................................................................................................................... 1

12-47
P14381 10-03

FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

28 449001204 Capscrew ............................................................................................................. 2


29 504231270 Nut........................................................................................................................ 2

FOOTNOTES:
a 100-120MJ
b 70-90LJ
c Refer to Table

12-48
NOTES

12-49
P14382 10-03

FREE-LIFT CYLINDERS
(THREE STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERSTHR EE STAGE FULL FREE-LIFT

12-50
P14382 10-03

FREE-LIFT CYLINDERS
(THREE STAGE FULL FREE-LIFT)

100-120MJ

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4950 5240
Cylinder
8605551 8605553 8605554 8605556 8605558
Group Number
Lift Cylinder 580009057 580009055 580009056 580009058 580009059
1 Shell 520579601 520579603 520579604 520579606 520579608
2 Rod 520580601 520580603 520580604 520580606 520580608

70-90LJ

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 96.5 in. 101.2 in.
ITEM Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Cylinder
8605501 8605503 8605504 8605506 8605508
Group Number
Lift Cylinder 580009050 580009049 580009051 580009052 580009053
1 Shell 520575601 520575603 520575604 520575606 520575608
2 Rod 520576601 520576603 520576604 520576606 520576608
KEY:
A: 70-90LJ
B: 100-120MJ

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder........................................................................................................ 1 1
1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 520585600 Gland............................................................................................................. 1 ..
3 520586600 Gland............................................................................................................. .. 1
4 501753904 Screw ............................................................................................................ 1 1
5 504235239 Check Valve .................................................................................................. 1 1
6 504148200 Washer .......................................................................................................... 1 1
6 504233257 Washer (Optional) ......................................................................................... 1 1
7 501850904 Snap Ring ..................................................................................................... 1 1
8 500381519 Wiper Ring .................................................................................................... 1 1
9 520045326 Rod Seal ....................................................................................................... 1 1
10 502011923 Back-Up Ring ................................................................................................ 1 ..
10 502011915 Back-Up Ring ................................................................................................ .. 1
11 015492400 O-Ring........................................................................................................... 1 ..
11 066415900 O-Ring........................................................................................................... .. 1
12 520045324 Wear Ring ..................................................................................................... 1 ..
12 520045325 Wear Ring ..................................................................................................... .. 1
13 520045327 Seal ............................................................................................................... 1 ..
13 520045328 Seal ............................................................................................................... .. 1

12-51
P14382 10-03

FREE-LIFT CYLINDERS
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

14 520045331 Back-Up Ring ................................................................................................ 1 ..


14 520045332 Back-Up Ring ................................................................................................ .. 1
15 504232230 O-Ring........................................................................................................... 1 1
16 502687901 Seal ............................................................................................................... 1 1
17 504287721 Velocity Fuse ................................................................................................. 1 ..
17 504287722 Velocity Fuse ................................................................................................. .. 1

505136072 Seal Kit (Includes Items 8-16) ........................................................................... 1 ..


505136073 Seal Kit (Includes Items 8-16) ........................................................................... .. 1

FOOTNOTES:
a Refer to Table

12-52
NOTES

12-53
P14383 10-03

CARRIAGE
(THREE STAGE FULL FREE-LIFT)

CARRIAGETHREE STAGE FULL FREE-LIFT

12-54
P14383 10-03

CARRIAGE
(THREE STAGE FULL FREE-LIFT)

KEY:
A: GLP/GDP070LJ, GLP/GDP080LJ, GLP/GDP090LJ
B: GLP/GDP100MJ, GLP/GDP110MJ, GLP/GDP120MJ
C: GLP/GDP100MJ Only

QTY
ITEM PART NO. DESCRIPTION A B C

580007023 Carriage (48 in.) ..................................................................................... 1 .. ..


580007025 Carriage (60 in.) ..................................................................................... 1 .. ..
580007027 Carriage (54 in.) ..................................................................................... .. 1 ..
b 580012000 Carriage (54 in.) ..................................................................................... .. .. 1
580007028 Carriage (60 in.) ..................................................................................... .. 1 ..
1 580007011 Frame (48 in.)..................................................................................... 1 .. ..
1 580007013 Frame (60 in.)..................................................................................... 1 .. ..
1 580007021 Frame (54 in.)..................................................................................... .. 1 ..
1 b 580012221 Frame (54 in.)..................................................................................... .. .. 1
1 580007022 Frame (60 in.)..................................................................................... .. 1 ..
2 580026922 Stub Shaft ...................................................................................... 6 6 6
3 ab 580012185 Bracket ............................................................................................... .. .. 2
4 ab 580012184 Roller.................................................................................................. .. .. 2
5 ab 580012183 Pin ...................................................................................................... .. .. 2
6 ab 449022017 Lockwasher ........................................................................................ .. .. 4
7 ab 449001058 Capscrew ........................................................................................... .. .. 4
8 520045178 Guard (LH) ......................................................................................... 1 1 1
9 520045177 Guard (RH)......................................................................................... 1 1 1
10 580007124 Chain Anchor ..................................................................................... 2 .. ..
10 580017492 Chain Anchor ..................................................................................... .. 2 ..
11 580007125 Pin (Anchor) ....................................................................................... 2 .. ..
11 520045195 Pin (Anchor) ....................................................................................... .. 2 ..
12 015417900 Cotter Pin ........................................................................................... 2 2 2
13 580012093 Snap Ring .......................................................................................... 6 6 6
14 580011609 Spacer................................................................................................ 2 2 2
15 520045153 Shim (0.020 in.).................................................................................. AR AR AR
16 580031673 Load Roller......................................................................................... 6 6 6
17 520045171 Spacer................................................................................................ 4 4 4
18 062144100 Capscrew ........................................................................................... 4 4 4
19 015026200 Lockwasher ........................................................................................ 4 4 4
20 580014169 Plate ................................................................................................... 1 .. ..
21 580014174 Spacer................................................................................................ 1 .. ..
22 449001038 Capscrew ........................................................................................... 1 .. ..
23 520045182 Pin ...................................................................................................... .. 2 ..
24 500227907 Snap Ring .......................................................................................... .. 2 ..
25 a 520045150 Pin ...................................................................................................... .. .. 2
26 a 015627900 Lube Fitting ........................................................................................ .. .. 2
27 a 520045395 Shim (0.062 in.).................................................................................. .. .. AR
28 a 520045159 Shim (0.030 in.).................................................................................. .. .. AR

FOOTNOTES:
a 1372 mm
b Side Roller

12-55
NOTES

12-56
SECTION 13

13 ATTACHMENTS AND HEADER HOSE GROUP

13 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 13
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

ACCUMULATOR
MAST LOAD DAMPENING........................................................................................................................... 13-35
AUXILIARY TUBE EXTENSION KIT
THREE STAGE FULL FREE LIFT ................................................................................................................ 13-24
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-32
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-26
INTEGRAL SIDE-SHIFT ASSEMBLY
TWO AND THREE STAGE FULL FREE-LIFT
54 AND 60-INCH....................................................................................................................................... 13-16
TWO AND THREE STAGE FULL-FREE-LIFT
48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ) .................................................................................. 13-10
TWO STAGE LIMITED FREE-LIFT
48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ) .................................................................................... 13-2
54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ) ....................................................... 13-6
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT
48 INCH (GLP/GDP35LJ, GLP/GDP40LJ)................................................................................................ 13-12
54 AND 60-INCH....................................................................................................................................... 13-18
60 INCH (GLP/GDP35LJ, GLP/GDP40LJ)................................................................................................ 13-14
TWO STAGE LIMITED FREE-LIFT
48 AND 60 INCH (GPL/GDP35LJ, GLP/GDP40LJ) .................................................................................... 13-4
54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ) ....................................................... 13-8
QUICK DISCONNECT FITTINGS .................................................................................................................... 13-20

13-1
P14491 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT) (48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ))

INTEGRAL SIDE-SHIFT ASSEMBLYTWO STAGE LIMITED FREE-LIF T48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ)

13-2
P14491 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT) (48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ))

ITEM PART NO. DESCRIPTION QTY

580012458 Carriage Assembly (48 in.) (Group No. 8502066) .................................................... 1


580012459 Carriage Assembly (60 in.) (Group No. 8502067) .................................................... 1
1 580012450 Carriage (48 in.) (☞ P14492) ............................................................................. 1
1 580012451 Carriage (60 in.) (☞ P14492) ............................................................................. 1
2 580009893 Chain Anchor ....................................................................................................... 2
3 520045183 Pin ........................................................................................................................ 2
4 015417900 Cotter Pin ............................................................................................................. 2
5 520045163 Nut........................................................................................................................ 4
6 580031673 Load Roller........................................................................................................... 6
7 520045153 Shim (0.020 in.).................................................................................................... 24
8 580012093 Snap Ring ............................................................................................................ 6
9 580011609 Spacer.................................................................................................................. 2
10 520045150 Pin ........................................................................................................................ 2
11 580012184 Roller.................................................................................................................... 2
12 015627900 Lube Fitting .......................................................................................................... 2
13 580012185 Bracket ................................................................................................................. 2
14 520045395 Shim (0.062 in.).................................................................................................... AR
15 520045159 Shim (0.030 in.).................................................................................................... AR
16 580012183 Pin ........................................................................................................................ 2
17 449001058 Capscrew ............................................................................................................. 4
18 449022017 Lockwasher .......................................................................................................... 4
19 056056700 Fitting ................................................................................................................... 2
20 052642300 Fitting ................................................................................................................... 2
20 052645300 O-Ring ............................................................................................................. 1
21 580026108 Hose..................................................................................................................... 1
22 580026107 Hose..................................................................................................................... 1

13-3
P14492 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT) (48 AND 60 INCH (GPL/GDP35LJ, GLP/GDP40LJ))

INTEGRAL SIDE-SHIFT CARRIAGETWO STAGE LIMITED FREE-LIFT48 AND 60 INCH (GPL/GDP35LJ, GLP/GDP40LJ)

13-4
P14492 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT) (48 AND 60 INCH (GPL/GDP35LJ, GLP/GDP40LJ))

ITEM PART NO. DESCRIPTION QTY

580012450 Carriage (48 in.) ........................................................................................................ 1


580012451 Carriage (60 in.) ........................................................................................................ 1
1 580013212 Bushing ................................................................................................................ 2
2 580013213 Rod....................................................................................................................... 2
3 580013214 Hook..................................................................................................................... 2
4 580039175 Apron (48 in.) ....................................................................................................... 1
4 580039177 Apron (60 in.) ....................................................................................................... 1
5 580013801 Frame (48 in.) ............................................................................................................ 1
5 580013803 Frame (60 in.)....................................................................................................... 1
6 580013204 Bearing Strip (RH Lower) ..................................................................................... 1
7 580013207 Bearing Strip (LH Lower)...................................................................................... 1
8 580013208 Bearing Strip (RH Upper) ..................................................................................... 1
9 580013209 Bearing Strip (LH Upper) ..................................................................................... 1
10 580013254 Bearing Strip (Lower Center) (60 in.) ................................................................... 2
11 580013253 Bearing Strip (Upper Center) (60 in.) ................................................................... 2
12 580013210 Seal ...................................................................................................................... 2
13 580013211 Wiper Ring ........................................................................................................... 2
14 580013480 Snap Ring ............................................................................................................ 2
15 580013481 Screw ................................................................................................................... 6
16 015628700 Lube Fitting .......................................................................................................... 8
17 315711202 O-Ring.................................................................................................................. 2

13-5
P14493 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT)
(54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ))

INTEGRAL SIDE-SHIFT ASSEMBLYTWO STAGE LIMITED FREE-LIF T54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ)

13-6
P14493 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT)
(54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ))

ITEM PART NO. DESCRIPTION QTY

580012460 Carriage Assembly (54 in.) (Group No. 8502068) .................................................... 1


580012461 Carriage Assembly (60 in.) (Group No. 8502069) .................................................... 1
1 580012452 Carriage (54 in.) (☞ P14494) ............................................................................. 1
1 580012453 Carriage (60 in.) (☞ P14494) ............................................................................. 1
2 580031673 Load Roller........................................................................................................... 6
3 520045153 Shim (0.020 in.).................................................................................................... 24
4 580012093 Snap Ring ............................................................................................................ 6
5 580011609 Spacer.................................................................................................................. 2
6 520045150 Pin ........................................................................................................................ 2
7 580012184 Roller.................................................................................................................... 2
8 015627900 Lube Fitting .......................................................................................................... 2
9 580012185 Bracket ................................................................................................................. 2
10 520045395 Shim (0.062 in.).................................................................................................... AR
11 520045159 Shim (0.030 in.).................................................................................................... AR
12 580012183 Pin ........................................................................................................................ 2
13 449001058 Capscrew ............................................................................................................. 4
14 449022017 Lockwasher .......................................................................................................... 4
15 580009922 Chain Anchor ....................................................................................................... 2
16 520045195 Pin ........................................................................................................................ 2
17 015417900 Cotter Pin ............................................................................................................. 2
18 520045163 Nut........................................................................................................................ 4
19 056056700 Fitting ................................................................................................................... 2
20 052642300 Fitting ................................................................................................................... 2
20 052645300 O-Ring ............................................................................................................. 1
21 580026106 Hose..................................................................................................................... 1
22 580026105 Hose..................................................................................................................... 1

13-7
P14494 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT)
(54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ))

INTEGRAL SIDE-SHIFT CARRIAGETWO STAGE LIMITED FREE-LIFT54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ)

13-8
P14494 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT)
(54 AND 60 INCH (GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ))

ITEM PART NO. DESCRIPTION QTY

580012452 Carriage (54 in.) ........................................................................................................ 1


580012453 Carriage (60 in.) ........................................................................................................ 1
1 580013257 Bushing ................................................................................................................ 2
2 580013258 Rod....................................................................................................................... 2
3 580013204 Bearing Strip (RH Lower) ..................................................................................... 1
4 580013207 Bearing Strip (LH Lower)...................................................................................... 1
5 580013208 Bearing Strip (RH Upper) ..................................................................................... 1
6 580013209 Bearing Strip (LH Upper) ..................................................................................... 1
7 580013259 Hook..................................................................................................................... 2
8 580013254 Bearing Strip (Lower Center) ............................................................................... 2
9 580039173 Apron (54 in.) ....................................................................................................... 1
9 580039174 Apron (60 in.) ....................................................................................................... 1
10 580013806 Frame (54 in.)....................................................................................................... 1
10 580013808 Frame (60 in.)....................................................................................................... 1
11 580013253 Bearing Strip (Upper Center) ............................................................................... 2
12 580013255 Seal ...................................................................................................................... 2
13 580013256 Wiper Ring ........................................................................................................... 2
14 580013483 Snap Ring ............................................................................................................ 2
15 580013481 Screw ................................................................................................................... 8
16 015628700 Lube Fitting .......................................................................................................... 8
17 500159904 O-Ring.................................................................................................................. 2

13-9
P14495 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO AND THREE STAGE FULL-FREE-LIFT)
(48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ))

INTEGRAL SIDE-SHIFT ASSEMBLYTWO AND T HREE STAGE FULL-FREE-LIFT48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ)

13-10
P14495 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO AND THREE STAGE FULL-FREE-LIFT)
(48 AND 60 INCH (GLP/GDP35LJ, GLP/GDP40LJ))

ITEM PART NO. DESCRIPTION QTY

b 580014145 Carriage Assembly (48 in.) (Group No. 8502090) .................................................... 1


b 580014147 Carriage Assembly (60 in.) (Group No. 8502091) .................................................... 1
a 580012462 Carriage Assembly (48 in.) (Group No. 8502070) .................................................... 1
a 580012463 Carriage Assembly (60 in.) (Group No. 8502071) .................................................... 1
1 b 580014146 Carriage (48 in.) (☞ P14496) ............................................................................. 1
1 b 580014150 Carriage (60 in.) (☞ P14497) ............................................................................. 1
1 a 580012454 Carriage (48 in.) (☞ P14496) ............................................................................. 1
1 a 580012455 Carriage (60 in.) (☞ P14497) ............................................................................. 1
2 580031673 Load Roller........................................................................................................... 6
3 520045153 Shim (0.020 in.).................................................................................................... 24
4 580012093 Snap Ring ............................................................................................................ 6
5 580011609 Spacer.................................................................................................................. 2
6 580007124 Chain Anchor ....................................................................................................... 2
7 580007125 Pin ........................................................................................................................ 2
8 015417900 Cotter Pin ............................................................................................................. 2
9 449001028 Capscrew ............................................................................................................. 1
10 580014169 Plate ..................................................................................................................... 1
11 580014174 Spacer.................................................................................................................. 1
12 520045150 Pin ........................................................................................................................ 2
13 580012184 Roller.................................................................................................................... 2
14 015627900 Lube Fitting .......................................................................................................... 2
15 580012185 Bracket ................................................................................................................. 2
16 520045395 Shim (0.062 in.).................................................................................................... AR
17 520045159 Shim (0.030 in.).................................................................................................... AR
18 580012183 Pin ........................................................................................................................ 2
19 449001058 Capscrew ............................................................................................................. 4
20 449022017 Lockwasher .......................................................................................................... 4
21 520045177 Guard (RH)........................................................................................................... 1
22 520045178 Guard (LH) ........................................................................................................... 1
23 520045171 Spacer.................................................................................................................. 4
24 062144100 Capscrew ............................................................................................................. 4
25 015026200 Lockwasher .......................................................................................................... 4
26 013398000 Fitting ................................................................................................................... 2
27 052642300 Fitting ................................................................................................................... 2
27 052645300 O-Ring ............................................................................................................. 1
28 580030394 Hose..................................................................................................................... 1
29 580030396 Hose..................................................................................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-11
P14496 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO AND THREE STAGE FULL FREE-LIFT)
(48 INCH (GLP/GDP35LJ, GLP/GDP40LJ))

INTEGRAL SIDE-SHIFT CARRIAGETWO AND THREE STAGE F ULL FREE-LIFT48 INCH (GLP/GDP35LJ, GLP/GDP40LJ)

13-12
P14496 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO AND THREE STAGE FULL FREE-LIFT)
(48 INCH (GLP/GDP35LJ, GLP/GDP40LJ))

ITEM PART NO. DESCRIPTION QTY

b 580014146 Carriage (48 in.) ........................................................................................................ 1


a 580012454 Carriage (48 in.) ........................................................................................................ 1
1 580013212 Bushing ................................................................................................................ 2
2 580013213 Rod....................................................................................................................... 2
3 580013214 Hook..................................................................................................................... 2
4 580039175 Apron.................................................................................................................... 1
5 b 580018547 Frame ................................................................................................................... 1
5 a 580013802 Frame ................................................................................................................... 1
6 580013204 Bearing Strip (RH Lower) ..................................................................................... 1
7 580013207 Bearing Strip (LH Lower)...................................................................................... 1
8 580013208 Bearing Strip (RH Upper) ..................................................................................... 1
9 580013209 Bearing Strip (LH Upper) ..................................................................................... 1
10 580013210 Seal ...................................................................................................................... 2
11 580013211 Wiper Ring ........................................................................................................... 2
12 580013480 Snap Ring ............................................................................................................ 2
13 580013481 Screw ................................................................................................................... 6
14 015628700 Lube Fitting .......................................................................................................... 8
15 315711202 O-Ring.................................................................................................................. 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-13
P14497 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO AND THREE STAGE FULL FREE-LIFT)
(60 INCH (GLP/GDP35LJ, GLP/GDP40LJ))

INTEGRAL SIDE-SHIFT CARRIAGETWO AND THREE STAGE F ULL FREE-LIFT60 INCH (GLP/GDP35LJ, GLP/GDP40LJ)

13-14
P14497 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO AND THREE STAGE FULL FREE-LIFT)
(60 INCH (GLP/GDP35LJ, GLP/GDP40LJ))

ITEM PART NO. DESCRIPTION QTY

b 580014150 Carriage (60 in.) ........................................................................................................ 1


a 580012455 Carriage (60 in.) ........................................................................................................ 1
1 580013212 Bushing ................................................................................................................ 2
2 580013213 Rod....................................................................................................................... 2
3 580013214 Hook..................................................................................................................... 2
4 580039177 Apron.................................................................................................................... 1
5 b 580018546 Frame ................................................................................................................... 1
5 a 580013804 Frame ................................................................................................................... 1
6 580013204 Bearing Strip (RH Lower) ..................................................................................... 1
7 580013207 Bearing Strip (LH Lower)...................................................................................... 1
8 580013208 Bearing Strip (RH Upper) ..................................................................................... 1
9 580013209 Bearing Strip (LH Upper) ..................................................................................... 1
10 580013254 Bearing Strip (Lower Center) ............................................................................... 2
11 580013253 Bearing Strip (Upper Center) ............................................................................... 2
12 580013210 Seal ...................................................................................................................... 2
13 580013211 Wiper Ring ........................................................................................................... 2
14 580013480 Snap Ring ............................................................................................................ 2
15 580013481 Screw ................................................................................................................... 6
16 015628700 Lube Fitting .......................................................................................................... 4
17 315711202 O-Ring.................................................................................................................. 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-15
P14498 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO AND THREE STAGE FULL FREE-LIFT) ( 54 AND 60-INCH)

INTEGRAL SIDE-SHIFT ASSEMBLYTWO AND T HREE STAGE FULL FREE-LIFT 54 AND 60-INCH

13-16
P14498 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO AND THREE STAGE FULL FREE-LIFT) ( 54 AND 60-INCH)

ITEM PART NO. DESCRIPTION QTY

b 580014148 Carriage Assembly (54 in.) (Group No. 8502092) .................................................... 1


b 580014149 Carriage Assembly (60 in.) (Group No. 8502093) .................................................... 1
a 580012464 Carriage Assembly (54 in.) (Group No. 8502072) .................................................... 1
a 580012465 Carriage Assembly (60 in.) (Group No. 8502073) .................................................... 1
1 b 580014151 Carriage (54 in.) (☞ P14499) ............................................................................. 1
1 b 580014152 Carriage (60 in.) (☞ P14499) ............................................................................. 1
1 a 580012456 Carriage (54 in.) (☞ P14499) ............................................................................. 1
1 a 580012457 Carriage (60 in.) (☞ P14499) ............................................................................. 1
2 580031673 Load Roller........................................................................................................... 6
3 520045153 Shim (0.020 in.).................................................................................................... 24
4 580012093 Snap Ring ............................................................................................................ 6
5 580011609 Spacer.................................................................................................................. 2
6 520045150 Pin ........................................................................................................................ 2
7 580012184 Roller.................................................................................................................... 2
8 015627900 Lube Fitting .......................................................................................................... 2
9 580012185 Bracket ................................................................................................................. 2
10 520045395 Shim (0.062 in.).................................................................................................... AR
11 520045159 Shim (0.030 in.).................................................................................................... AR
12 580012183 Pin ........................................................................................................................ 2
13 449001058 Capscrew ............................................................................................................. 4
14 449022017 Lockwasher .......................................................................................................... 4
15 520045177 Guard (RH)........................................................................................................... 1
16 520045178 Guard (LH) ........................................................................................................... 1
17 520045171 Spacer.................................................................................................................. 4
18 203146300 Capscrew ............................................................................................................. 3
18 062144100 Capscrew ............................................................................................................. 1
19 015026200 Lockwasher .......................................................................................................... 4
20 580017492 Chain Anchor ....................................................................................................... 2
21 520045195 Pin ........................................................................................................................ 2
22 520045182 Pin ........................................................................................................................ 2
23 015417900 Cotter Pin ............................................................................................................. 2
24 500227907 Snap Ring ............................................................................................................ 2
25 013398000 Fitting ................................................................................................................... 2
26 052642300 Fitting ................................................................................................................... 2
26 052645300 O-Ring ............................................................................................................. 1
27 580030397 Hose..................................................................................................................... 1
28 580030398 Hose..................................................................................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-17
P14499 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO AND THREE STAGE FULL FREE-LIFT) ( 54 AND 60-INCH)

INTEGRAL SIDE-SHIFT CARRIAGETWO AND THREE STAGE FULL FREE-LIFT 54 AND 60-INCH

13-18
P14499 10-03

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO AND THREE STAGE FULL FREE-LIFT) ( 54 AND 60-INCH)

ITEM PART NO. DESCRIPTION QTY

b 580014151 Carriage (54 in.) ........................................................................................................ 1


b 580014152 Carriage (60 in.) ........................................................................................................ 1
a 580012456 Carriage (54 in.) ........................................................................................................ 1
a 580012457 Carriage (60 in.) ........................................................................................................ 1
1 580013257 Bushing ................................................................................................................ 2
2 580013258 Rod....................................................................................................................... 2
3 580013204 Bearing Strip (RH Lower) ..................................................................................... 1
4 580013207 Bearing Strip (LH Lower)...................................................................................... 1
5 580013208 Bearing Strip (RH Upper) ..................................................................................... 1
6 580013209 Bearing Strip (LH Upper) ..................................................................................... 1
7 580013259 Hook..................................................................................................................... 2
8 580013254 Bearing Strip (Lower Center) ............................................................................... 2
9 b 580018544 Frame (60 in.)....................................................................................................... 1
9 b 580018545 Frame (54 in.)....................................................................................................... 1
9 a 580013805 Frame (54 in.)....................................................................................................... 1
9 a 580013807 Frame (60 in.)....................................................................................................... 1
10 580039173 Apron (54 in.) ....................................................................................................... 1
10 580039174 Apron (60 in.) ....................................................................................................... 1
11 580013253 Bearing Strip (Upper Center) ............................................................................... 2
12 580013255 Seal ...................................................................................................................... 2
13 580013256 Wiper Ring ........................................................................................................... 2
14 580013483 Snap Ring ............................................................................................................ 2
15 580013481 Screw ................................................................................................................... 8
16 015628700 Lube Fitting .......................................................................................................... 8
17 500159904 O-Ring.................................................................................................................. 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-19
P14398 10-03

QUICK DISCONNECT FITTINGS

QUICK DISC ONNECT FITTINGS

ITEM PART NO. DESCRIPTION QTY

1 504230249 Fitting......................................................................................................................... 2
2 052645300 O-Ring ....................................................................................................................... 4
3 518802601 Fitting......................................................................................................................... 2
4 580037687 Dust Plug ................................................................................................................... 1
5 580037688 Dust Cap ................................................................................................................... 1
6 518803619 Fitting......................................................................................................................... 1

13-20
NOTES

13-21
P14362 10-03

AUXILIARY TUBE EXTENSION KIT


(TWO STAGE LIMITED FREE-LIFT)

AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT

13-22
P14362 10-03

AUXILIARY TUBE EXTENSION KIT


(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 580012171 Tube (Mast A749) .............................................................................................. 1 1


1 580012173 Tube (Mast A750) .............................................................................................. 1 1
2 580012172 Tube (Mast A749) .............................................................................................. 1 1
2 580012174 Tube (Mast A750) .............................................................................................. 1 1
3 580012175 Tube (Mast A749) .............................................................................................. .. 1
3 580012177 Tube (Mast A750) .............................................................................................. .. 1
4 580012176 Tube (Mast A749) .............................................................................................. .. 1
4 580012178 Tube (Mast A750) .............................................................................................. .. 1
5 056056700 Fitting................................................................................................................. 2 4
6 013405600 Plug ................................................................................................................... 2 4
7 580012169 Bracket .............................................................................................................. 1 2

524139030 Tube Extension Kit (Auxiliary) (Mast A749) (Includes Items 1-2, 5-7) ............... 1 ..
524139028 Tube Extension Kit (Auxiliary) (Mast A749) (Includes Items 1-2, 5-7) ............... .. 1
524139029 Tube Extension Kit (Auxiliary) (Mast A750) (Includes Items 3-7) ...................... 1 ..
524139031 Tube Extension Kit (Auxiliary) (Mast A750) (Includes Items 3-7) ...................... .. 1

13-23
P14363 10-03

AUXILIARY TUBE EXTENSION KIT


(THREE STAGE FULL FREE LIFT)

AUXILIARY TUBE EXTENSION KIT THREE STAGE FULL FREE LIF T

13-24
P14363 10-03

AUXILIARY TUBE EXTENSION KIT


(THREE STAGE FULL FREE LIFT)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 580012265 Tube (Mast A751) .............................................................................................. 1 ..


1 580012269 Tube (Mast A752) .............................................................................................. 1 ..
2 580012266 Tube (Mast A751) .............................................................................................. 1 ..
2 580012270 Tube (Mast A752) .............................................................................................. 1 ..
3 580012267 Tube (Mast A751) .............................................................................................. .. 1
3 580012271 Tube (Mast A752) .............................................................................................. .. 1
4 580012268 Tube (Mast A751) .............................................................................................. .. 1
4 580012272 Tube (Mast A752) .............................................................................................. .. 1
5 056056700 Fitting................................................................................................................. 2 4
6 013405600 Plug ................................................................................................................... 2 4
7 580012169 Bracket .............................................................................................................. 1 2

524139061 Tube Extension Kit (Auxiliary) (Mast A751) (Includes Items 1-2, 5-7) ............... 1 ..
524139063 Tube Extension Kit (Auxiliary) (Mast A751) (Includes Items 1-3, 5-7) ............... .. 1
524139062 Tube Extension Kit (Auxiliary) (Mast A752) (Includes Items 4-7) ...................... 1 ..
524139064 Tube Extension Kit (Auxiliary) (Mast A752) (Includes Items 3-7) ...................... .. 1

13-25
P14369 10-03

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)

HEADER HOSET WO STAGE LIMITED FREE-LIF T

13-26
P14369 10-03

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)

100-120MJ

OALH

ITEM DESCRIPTION
Mast A750 A750 A750
Group Number 2790 3390 3990
1 Hose 580029213 580029219 580029225
2 Hose (RH) 580029256 580029261 580029267
3 Hose (LH) 580029248 580029224 580029230

70-90LJ

OALH

ITEM DESCRIPTION
Mast A749 A749 A749
Group Number 3050 3650 4250
1 Hose 580029213 580029219 580029225
2 Hose (RH) 580029256 580029261 580029267
3 Hose (LH) 580029248 580029224 580029230
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose.............................................................................................................. 2 2
2 a .. . . . Hose (RH) ..................................................................................................... 1 1
3 a .. . . . Hose (LH)...................................................................................................... 1 1
4 580012772 Clamp............................................................................................................ 2 2
5 580028717 Spacer........................................................................................................... 1 1
6 580029125 Sheave .......................................................................................................... 1 1
7 580028718 Stubshaft ....................................................................................................... 1 1
8 449022017 Lockwasher ................................................................................................... 1 1
9 449001350 Capscrew ...................................................................................................... 1 1
10 580006903 Clamp............................................................................................................ 2 2
11 449001056 Capscrew ...................................................................................................... 2 2
12 449001204 Capscrew ...................................................................................................... 2 2
13 504231270 Nut................................................................................................................. 4 4
14 056056700 Fitting ............................................................................................................ 2 2

FOOTNOTES:
a Refer to Table

13-27
P14375 10-03

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

HEADER HOSET WO STAGE FULL FREE-LIFT

13-28
P14375 10-03

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

100-120MJ (FOUR FUNCTION)

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM
Mast A754 A754
Group Number 2790 3390
4 Hose 580019058 580019065
5 Hose (RH) 580019146 580019152
6 Hose (LH) 580016176 580016182
28 Channel 580015288 580015294

100-120MJ (THREE FUNCTION)

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM
Mast A754 A754
Group Number 2790 3390
1 Hose 580019058 580019065
2 Hose (LH) 580018935 580018941
3 Hose (RH) 580016131 580016137
26 Channel 580015264 580015270
27 Channel (Free-Lift) 580015211 580015217

70-90LJ (FOUR FUNCTION)

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM
Mast A753 A753
Group Number 3050 3650
4 Hose 580019059 580018968
5 Hose (LH) 580019210 580019216
6 Hose (RH) 580016175 580016181
28 Channel 580015288 580015294

70-90LJ (THREE FUNCTION)

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM
Mast A753 A753
Group Number 3050 3650
1 Hose 580019059 580018968
2 Hose (LH) 580016129 580019186
3 Hose (RH) 580016130 580016136
26 Channel 580015264 580015270
27 Channel (Free-Lift) 580015214 580015220

13-29
P14375 10-03

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose.............................................................................................................. 2 ..
2 a .. . . . Hose (LH)...................................................................................................... 1 ..
3 a .. . . . Hose (RH) ..................................................................................................... 1 ..
4 a .. . . . Hose.............................................................................................................. .. 2
5 a .. . . . Hose (LH)...................................................................................................... .. 1
6 a .. . . . Hose (LH)...................................................................................................... .. 1
7 580041883 Bracket (RH).................................................................................................. 1 ..
7 580041884 Bracket (LH) .................................................................................................. 1 1
8 580029125 Sheave .......................................................................................................... 1 2
9 520045181 Washer .......................................................................................................... 1 2
10 015915200 Snap Ring ..................................................................................................... 1 2
11 449021001 Washer .......................................................................................................... 1 2
12 580012670 Clamp............................................................................................................ 2 2
13 580006903 Clamp............................................................................................................ 3 6
13 932200907 Capscrew ...................................................................................................... 2 4
14 580014107 Bracket (70, 80, 90LJ) ................................................................................... 1 1
14 580016693 Bracket (100, 110, 120MJ) ............................................................................ 2 2
15 013398000 Fitting ............................................................................................................ 1 2
16 056056700 Fitting ............................................................................................................ 1 2
17 059986600 Fitting ............................................................................................................ 1 2
18 580012772 Clamp............................................................................................................ 4 8
19 504058787 Clamp............................................................................................................ 2 4
20 580024707 Capscrew ...................................................................................................... 4 8
21 449001013 Capscrew ...................................................................................................... 1 2
22 504230271 Nut................................................................................................................. 1 2
23 449001014 Capscrew ...................................................................................................... 1 1
24 449022016 Lockwasher ................................................................................................... 1 1
25 505970524 Clamp............................................................................................................ 1 ..
26 a .. . . . Channel......................................................................................................... 1 ..
27 a .. . . . Channel (Free-Lift) ........................................................................................ 1 ..
28 a .. . . . Channel......................................................................................................... .. 1
29 954512901 Pin ................................................................................................................. 1 1

FOOTNOTES:
a Refer to Table

13-30
NOTES

13-31
P14384 10-03

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

HEADER HOSET HREE STAGE FULL FREE-LIFT

13-32
P14384 10-03

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

100-120MJ (FOUR FUNCTION)

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4950 5240
31 Hose (LH) 580009995 580009976 580009998 580010000 580010003
32 Hose (RH) 580009994 580009966 580009979 580011646 580010002

100-120MJ (THREE FUNCTION)

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4950 5240
1 Hose (LH) 580009993 580009996 580009995 580009999 580013321
2 Hose (RH) 580009993 580009974 580009995 580009997 580009998

70-90 LJ (THREE FUNCTION)

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 96.5 in. 101.2 in.
ITEM
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
1 Hose (LH) 580011642 580009977 580009980 580011640 580009984
2 Hose (RH) 580009965 580009977 580010168 580011640 580010169

70-90LJ (FOUR FUNCTION)

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 96.5 in. 101.2 in.
ITEM
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
31 Hose (LH) 580015023 580010001 580011643 580009983 580009986
32 Hose (RH) 580014025 580009978 580009981 580009982 580009985
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 a .. . . . Hose (LH)...................................................................................................... 1 ..
2 a .. . . . Hose (RH) ..................................................................................................... .. 1
3 580012772 Clamp............................................................................................................ 2 4
4 909882404 Nut................................................................................................................. 1 1
5 504231270 Nut................................................................................................................. 4 8
6 449022013 Lockwasher ................................................................................................... 2 4
7 580009401 Bracket (Hose Mounting) (LH)....................................................................... .. 1

13-33
P14384 10-03

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

8 580009401 Bracket (Hose and Chain Guard) .................................................................. 2 4


9 449001302 Capscrew ...................................................................................................... 2 4
10 520045368 Sheave .......................................................................................................... 2 2
11 520045181 Washer .......................................................................................................... 2 2
12 015915200 Snap Ring ..................................................................................................... 2 2
13 580009402 Bracket .......................................................................................................... 1 1
14 449001023 Capscrew ...................................................................................................... 1 1
15 580006903 Clamp............................................................................................................ 3 6
16 580024707 Capscrew ...................................................................................................... 2 4
17 580026923 Bracket (RH).................................................................................................. 1 ..
18 449001056 Capscrew ...................................................................................................... 4 8
19 580009399 Bracket (RH).................................................................................................. 1 1
20 449022016 Lockwasher ................................................................................................... 2 4
21 449001415 Capscrew ...................................................................................................... 2 4
22 580009397 Bracket (Hose Mounting) (RH) ...................................................................... 1 ..
23 013398000 Fitting ............................................................................................................ 1 2
24 056056700 Fitting ............................................................................................................ 1 2
25 059986600 Fitting ............................................................................................................ 1 2
26 580007856 Spacer........................................................................................................... 1 1
27 580012670 Clamp............................................................................................................ 1 1
28 954512901 Pin (Spring) ................................................................................................... 1 2
29 580026924 Bracket (LH) .................................................................................................. .. 1
30 580009403 Bracket .......................................................................................................... .. 1
31 a .. . . . Hose (LH) .......................................................................................................... 1 ..
32 a .. . . . Hose (RH).......................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

13-34
P14385 10-03

ACCUMULATOR
(MAST LOAD DAMPENING)

ACCUMULATORMAST LOAD DAMPEN ING

ITEM PART NO. DESCRIPTION QTY

1 580012572 Accumulator............................................................................................................... 1
2 580012769 Spacer ....................................................................................................................... 2
3 580012856 Clamp ........................................................................................................................ 2
4 580012821 Hose .......................................................................................................................... 1
5 057040500 Fitting......................................................................................................................... 1
5 052645300 O-Ring.................................................................................................................. 1
6 060371700 Fitting......................................................................................................................... 1

13-35
NOTES

13-36
SECTION 14

14 OPTIONS

14 OPTIONS
CONTENTS

SECTION 14
OPTIONS

DESCRIPTION PAGE

BACK-UP ALARM ............................................................................................................................................ 14-30


CAB
ATTACHING PARTS
1 OF 6 ......................................................................................................................................................... 14-2
2 OF 6 ......................................................................................................................................................... 14-4
3 0F 6 .......................................................................................................................................................... 14-6
4 OF 6 ......................................................................................................................................................... 14-8
5 OF 6 ....................................................................................................................................................... 14-10
6 OF 6 ....................................................................................................................................................... 14-12
DOOR ASSEMBLY
LEFT HAND .............................................................................................................................................. 14-14
RIGHT HAND ............................................................................................................................................ 14-16
WIRE HARNESSES ..................................................................................................................................... 14-18
CAB WIRE HARNESS
HEADLIGHT AND HANDHELD LIGHT ........................................................................................................ 14-21
WORKLIGHTS AND STROBE LIGHT .......................................................................................................... 14-20
DRIVE TIRES AND WHEELS
DUAL ............................................................................................................................................................ 14-28
DUAL MIRRORS
WITHOUT CAB............................................................................................................................................. 14-36
FENDER EXTENSIONS................................................................................................................................... 14-34
FRONT HEADLIGHTS
WITHOUT CAB............................................................................................................................................. 14-38
HEATER INSTALLATION
DIESEL TIER II ............................................................................................................................................. 14-26
GASOLINE.................................................................................................................................................... 14-22
LPG............................................................................................................................................................... 14-24
LIFTING EYES ................................................................................................................................................. 14-44
REAR DRIVE LIGHT
WITHOUT CAB............................................................................................................................................. 14-40
STROBE LIGHT
AMBER
WITHOUT CAB ......................................................................................................................................... 14-42
WIRE HARNESS
BACK-UP ALARM......................................................................................................................................... 14-32

14-1
P14386 10-03

CAB
(ATTACHING PARTS) (1 OF 6)

CAB ATTACHING PARTS1 OF 6

14-2
P14386 10-03

CAB
(ATTACHING PARTS) (1 OF 6)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Cab Assembly ........................................................................................................... 1


2 580034399 Wiper Blade.......................................................................................................... 1
3 580014762 Wiper Arm ............................................................................................................ 1
4 580014761 Wiper Motor.......................................................................................................... 1
5 580014008 Gas Spring ........................................................................................................... 2
6 580028951 Wire Harness ....................................................................................................... 1
7 524140872 Heat Duct ............................................................................................................. 1
8 580015759 Bracket ................................................................................................................. 1
9 580015528 Grommet .............................................................................................................. 1
10 580014038 Heater .................................................................................................................. 1
11 580016583 Screw ................................................................................................................... 6
12 524140844 Door Assembly (LH) ............................................................................................. 1
12 524140845 Door Assembly (RH) ............................................................................................ 1

14-3
P14387 10-03

CAB
(ATTACHING PARTS) (2 OF 6)

CABATTACHING PARTS2 OF 6

14-4
P14387 10-03

CAB
(ATTACHING PARTS) (2 OF 6)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Cab Assembly ........................................................................................................... 1


2 580012485 Seal ...................................................................................................................... 1
3 580023056 Plug ...................................................................................................................... 2
4 504233271 Washer ................................................................................................................. 6
5 449022017 Lockwasher .......................................................................................................... 6
6 931015903 Capscrew ............................................................................................................. 4
7 504231248 Label (No Riders) (Used with item 8) ................................................................... 2
7 518806679 Adhesive (Used with item 8) ................................................................................ AR
8 524142660 Step Floormat (LH)............................................................................................... 1
8 524142661 Step Floormat (RH) .............................................................................................. 1
9 580003715 Bushing (Brass).................................................................................................... AR
10 504307786 Relay (Cab Power) ............................................................................................... 1
11 580011764 Cover.................................................................................................................... 1
12 504874268 Grommet .............................................................................................................. 2
13 580013055 Shim (0.047 in.).................................................................................................... AR
14 311321035 Capscrew ............................................................................................................. 2

14-5
P14388 10-03

CAB
(ATTACHING PARTS) (3 0F 6)

CABATTACHING PARTS3 0F 6

14-6
P14388 10-03

CAB
(ATTACHING PARTS) (3 0F 6)

ITEM PART NO. DESCRIPTION QTY

.. . . . Cab Assembly ........................................................................................................... 1


1 580027276 Skylight................................................................................................................. 1
2 580027278 Tape (Sealing) ...................................................................................................... 1
3 580040368 Headlight .............................................................................................................. 2
3 580014790 Grommet .............................................................................................................. 2
4 520042832 Washer ................................................................................................................. 14
5 580027277 Quick Release Ring ............................................................................................. 4
6 524140873 Frame ................................................................................................................... 1
7 580014787 Grommet .............................................................................................................. 5
8 580014784 Screw ................................................................................................................... 2
9 580015762 Bracket ................................................................................................................. 1
10 580016585 Screw ................................................................................................................... 5
11 580014785 Reservoir Bottle (Includes Pump) ........................................................................ 1
12 580015760 Hinge (LH)............................................................................................................ 2
13 580015761 Hinge (RH) ........................................................................................................... 2
14 580016583 Screw ................................................................................................................... 12
15 580016584 Washer ................................................................................................................. 4
16 524140134 Cover (LH)............................................................................................................ 1
17 524140135 Cover (RH) ........................................................................................................... 1
18 580014009 Ball Stud............................................................................................................... 2
19 580019579 Mirror (Second) .................................................................................................... 1
19 580019580 Bracket (Second Mirror) ....................................................................................... 1
20 580014020 Striker Bolt............................................................................................................ 2
21 580014039 Guard ................................................................................................................... 2
22 524140136 Cover (Front) ........................................................................................................ 1
23 580016586 Block (Mounting) .................................................................................................. 1
24 580015530 Block .................................................................................................................... 2
25 580027947 Glue Kit ................................................................................................................ 1
25 580027279 Activator ........................................................................................................... AR
25 580027280 Glue ................................................................................................................. AR
26 580027948 Window (Front)..................................................................................................... 1
580015633 Sealant (Not Illustrated) ....................................................................................... 1
580015634 Adhesive (Not Illustrated) ..................................................................................... 1
580014777 Activator (Not Illustrated)...................................................................................... 1

14-7
P14389 10-03

CAB
(ATTACHING PARTS) (4 OF 6)

CABATTACHING PARTS4 OF 6

14-8
P14389 10-03

CAB
(ATTACHING PARTS) (4 OF 6)

ITEM PART NO. DESCRIPTION QTY

.. . . . Cab Assembly ........................................................................................................... 1


1 580014787 Grommet .............................................................................................................. 2
2 524140132 Ear (LH)................................................................................................................ 1
3 524140133 Ear (RH) ............................................................................................................... 1
4 580046709 Brake and Back-Up Light ..................................................................................... 2
4 901162818 Bulb (12 Volt) ................................................................................................... 1
4 060050500 Bulb.................................................................................................................. 2
4 518800691 Lens (Clear) ..................................................................................................... 1
4 518800650 Lens (Red) ....................................................................................................... 1
4 520045058 Lens (Amber) ................................................................................................... 1
4 518801642 Screw ............................................................................................................... 2
5 580014778 Wiper Motor.......................................................................................................... 1
6 580014771 Seal (Rubber)....................................................................................................... 1
7 580023088 Window (Rear) ..................................................................................................... 1
8 580014005 Seal (Rubber)....................................................................................................... 1
9 580014779 Wiper Arm ............................................................................................................ 1
10 580015763 Wiper Blade.......................................................................................................... 1
11 449007018 Screw ................................................................................................................... 6
12 580015531 Insert .................................................................................................................... 12
13 580016587 Hanger (Coat) ...................................................................................................... 1
14 580016585 Screw ................................................................................................................... 1
15 580040368 Headlight .............................................................................................................. 1
16 449017800 Nut........................................................................................................................ 4
17 580014789 Grommet .............................................................................................................. 5
18 520042832 Washer ................................................................................................................. 1
19 449001412 Capscrew ............................................................................................................. 1
20 580043705 Bracket ................................................................................................................. 1

14-9
P14390 10-03

CAB
(ATTACHING PARTS) (5 OF 6)

CABATTACHING PARTS5 OF 6

14-10
P14390 10-03

CAB
(ATTACHING PARTS) (5 OF 6)

ITEM PART NO. DESCRIPTION QTY

.. . . . Cab Assembly ........................................................................................................... 1


1 580015529 Grommet .............................................................................................................. 1
2 580014787 Grommet .............................................................................................................. 1
3 580014797 Headliner.............................................................................................................. 1
4 937100903 Nut........................................................................................................................ 16
5 940102903 Washer ................................................................................................................. 2
6 449007005 Screw ................................................................................................................... 8
7 580014801 Dome Light........................................................................................................... 1
8 580014800 Bulb ...................................................................................................................... 1
9 580015764 Plate ..................................................................................................................... 1
10 580014812 Screw ................................................................................................................... 8
11 449007048 Screw ................................................................................................................... 7
12 580014811 Washer ................................................................................................................. 7
13 580015532 Insert .................................................................................................................... 9

14-11
P14391 10-03

CAB
(ATTACHING PARTS) (6 OF 6)

CABATTACHING PARTS6 OF 6

14-12
P14391 10-03

CAB
(ATTACHING PARTS) (6 OF 6)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Cab Assembly ........................................................................................................... 1


2 016103300 Washer ................................................................................................................. 2
3 580013055 Shim (0.047 in.).................................................................................................... AR
3 059482800 Nut........................................................................................................................ 2
4 504232297 Guard ................................................................................................................... 1
5 580010447 Strobe Light Assembly ......................................................................................... 1
5 580000039 Lens (Amber) ................................................................................................... 1
5 504232212 Bulb.................................................................................................................. 1
6 580008010 Screw (Allen) ........................................................................................................ 3
7 580027691 Fan ....................................................................................................................... 1
8 580013051 Bracket ................................................................................................................. 1
9 900003247 Screw ................................................................................................................... 2
10 449022016 Lockwasher .......................................................................................................... 2
11 449001013 Capscrew ............................................................................................................. 2
12 580012486 Seal ...................................................................................................................... 1
13 311321035 Capscrew ............................................................................................................. 2
14 449022017 Lockwasher .......................................................................................................... 6
15 504233271 Washer ................................................................................................................. 6
16 580011764 Cover.................................................................................................................... 1
17 931015903 Capscrew ............................................................................................................. 4
18 932729905 Screw ................................................................................................................... 2
19 580013082 Bracket ................................................................................................................. 1
20 580013083 Mirror.................................................................................................................... 1

14-13
P14392 10-03

CAB
(DOOR ASSEMBLY) (LEFT HAND)

CABDOOR ASSEMBLYLEFT HAND

14-14
P14392 10-03

CAB
(DOOR ASSEMBLY) (LEFT HAND)

ITEM PART NO. DESCRIPTION QTY

524140844 Door Assembly (Left Hand) ....................................................................................... 1


1 504229298 Nut........................................................................................................................ 2
2 580015590 Screw ................................................................................................................... 11
3 580015531 Insert .................................................................................................................... 1
4 449007016 Screw ................................................................................................................... 1
5 520037891 Capscrew ............................................................................................................. 2
6 580016588 Screw ................................................................................................................... 3
7 580015591 Washer ................................................................................................................. 3
8 580014013 Handle.................................................................................................................. 1
9 580014009 Ball Stud............................................................................................................... 1
10 580014014 Latch .................................................................................................................... 1
11 524140139 Window (Lower) ................................................................................................... 1
12 580014019 Seal ...................................................................................................................... 1
13 580027954 Window Assembly (LH) ........................................................................................ 1
13 580027949 Glass (LH Front Sliding)................................................................................... 1
13 580027950 Glass (LH Rear Fixed) ..................................................................................... 1
13 580027593 Latch ................................................................................................................ 1
14 524140874 Frame ................................................................................................................... 1
15 580015767 Plate (Door Lock) ................................................................................................. 1
16 524140141 Cover (Door)......................................................................................................... 1
17 580014004 Seal ...................................................................................................................... 1
18 524140846 Seal (Lower) ......................................................................................................... 1
19 580015592 Seal (Sliding Window) .......................................................................................... 1
20 580015633 Sealant ................................................................................................................. 1
580015634 Adhesive (Not Illustrated) ..................................................................................... 1
580023108 Door Key (Not Illustrated) ..................................................................................... 1

14-15
P14393 10-03

CAB
(DOOR ASSEMBLY) (RIGHT HAND)

CABDOOR ASSEMBLYRIGHT HAND

14-16
P14393 10-03

CAB
(DOOR ASSEMBLY) (RIGHT HAND)

ITEM PART NO. DESCRIPTION QTY

524140845 Door Assembly .......................................................................................................... 1


1 580015590 Screw ................................................................................................................... 12
2 580015592 Seal (Sliding Window) .......................................................................................... 1
3 580015633 Sealant ................................................................................................................. 1
4 580027955 Window Assembly (RH) ....................................................................................... 1
4 580027952 Glass (RH) (Rear Fixed) .................................................................................. 1
4 580027951 Glass (RH) (Front Sliding)................................................................................ 1
4 580027593 Latch ................................................................................................................ 1
5 524140846 Seal (Lower) ......................................................................................................... 1
6 524140139 Window (Lower) ................................................................................................... 1
7 524140142 Cover (Door)......................................................................................................... 1
8 580015531 Insert .................................................................................................................... 1
9 449007016 Screw ................................................................................................................... 1
10 580014016 Handle.................................................................................................................. 1
10 580023108 Door Key .............................................................................................................. 1
11 504229298 Nut........................................................................................................................ 2
12 580015768 Plate (Door Lock) ................................................................................................. 1
13 520037891 Capscrew ............................................................................................................. 2
14 580016588 Screw ................................................................................................................... 3
15 580015591 Washer ................................................................................................................. 3
16 580014019 Seal ...................................................................................................................... 1
17 580014017 Latch .................................................................................................................... 1
18 580014009 Ball Stud............................................................................................................... 1
19 524140875 Frame ................................................................................................................... 1
20 580014004 Seal ...................................................................................................................... 1

14-17
P14394 10-03

CAB
(WIRE HARNESSES)

CABWIRE HAR NESSES

ITEM PART NO. DESCRIPTION QTY

1 580028951 Wire Harness (Main) ................................................................................................. 1


1 a 580023419 Wiper Switch (Front)............................................................................................. 1
1 a 580023420 Wiper Switch (Rear) ............................................................................................. 1
1 a 580023407 Heater Blower Switch ........................................................................................... 1
1 a 580014817 Switch Panel......................................................................................................... 1
1 a 580014808 Relay .................................................................................................................... 1

14-18
P14394 10-03

CAB
(WIRE HARNESSES)

ITEM PART NO. DESCRIPTION QTY

2 580009158 Wire Harness (Auxilary) ............................................................................................ 1


3 580009161 Wire Harness (Headlights) ........................................................................................ 1

FOOTNOTES:
a Not Illustrated

14-19
P14395 10-03

CAB WIRE HARNESS


(WORKLIGHTS AND STROBE LIGHT)

CAB WIRE HARNESSWORKLIGHTS AND STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

580009158 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (Module Connection) ............................................................... 1
1 580025322 Housing ..................................................................................................................... 1
1 580025335 Retainer ..................................................................................................................... 1
1 580019268 Terminal (Pin) ............................................................................................................ 3
1 580019269 Seal ........................................................................................................................... 3
1 580019266 Terminal (Pin) ............................................................................................................ 1
1 580019267 Seal ........................................................................................................................... 1
2 .. . . . Connector Assembly (LH Work Light) ....................................................................... 2
2 952405902 Terminal ..................................................................................................................... 2
3 952408901 Sleeve........................................................................................................................ 2
3 .. . . . Connector Assembly (Strobe or Accessory) ............................................................. 1
3 952405902 Terminal ..................................................................................................................... 2
3 952408901 Sleeve........................................................................................................................ 2
3 952405901 Electrical Fitting ......................................................................................................... 1
3 952408904 Sleeve........................................................................................................................ 1
4 .. . . . Connector Assembly (RH Work Light)....................................................................... 2
4 952405902 Terminal ..................................................................................................................... 2
4 952408901 Sleeve........................................................................................................................ 2

14-20
P14396 10-03

CAB WIRE HARNESS


(HEADLIGHT AND HANDHELD LIGHT)

CAB WIRE HARNESSHEADLIGHT AND HANDH ELD LIGHT

ITEM PART NO. DESCRIPTION QTY

580009161 Wire Harness............................................................................................................. 1


1 580024953 Terminal................................................................................................................ 5
1 580024954 Housing (Module) ...................................................................................................... 1
2 952408901 Sleeve........................................................................................................................ 2
2 952405902 Terminal..................................................................................................................... 2
3 952408901 Sleeve........................................................................................................................ 2
3 952405902 Terminal (Headlight) .................................................................................................. 2
4 580003423 Fitting (Female) ......................................................................................................... 3

14-21
P14598 10-03

HEATER INSTALLATION
(GASOLINE)

HEATER INSTALL ATIONGASOLINE

14-22
P14598 10-03

HEATER INSTALLATION
(GASOLINE)

ITEM PART NO. DESCRIPTION QTY

1 520045882 Sleeve........................................................................................................................ 1
2 524194410 Heater........................................................................................................................ 1
2 .. . . . Cable.................................................................................................................... 1
3 502056904 Clamp ........................................................................................................................ 8
4 524191623 Hose (Return)............................................................................................................ 1
5 524191622 Hose (Supply)............................................................................................................ 1
6 580012466 Coupling .................................................................................................................... 1
7 580026621 Clip ............................................................................................................................ 2
8 449021001 Washer ...................................................................................................................... 5
9 449001013 Capscrew................................................................................................................... 5
10 449022016 Lockwasher ............................................................................................................... 3
11 580050403 Bracket ...................................................................................................................... 1
12 580005493 Valve.......................................................................................................................... 1
13 524141531 Hose (Supply)............................................................................................................ 1
14 524148420 Hose (Return)............................................................................................................ 1
15 900015239 Clamp (Insulated) ...................................................................................................... 1
16 449015014 Nut ............................................................................................................................. 1
17 150120760 Fitting......................................................................................................................... 1
18 059235200 Fitting......................................................................................................................... 1
19 502600903 Fitting......................................................................................................................... 1
20 520082886 Clamp (Insulated) ...................................................................................................... 2

14-23
P14599 10-03

HEATER INSTALLATION
(LPG)

HEATER INSTALL ATIONLPG

14-24
P14599 10-03

HEATER INSTALLATION
(LPG)

ITEM PART NO. DESCRIPTION QTY

1 520045882 Sleeve........................................................................................................................ 1
2 524194410 Heater........................................................................................................................ 1
2 .. . . . Cable.................................................................................................................... 1
3 502056904 Clamp ........................................................................................................................ 8
4 524191623 Hose (Return)............................................................................................................ 1
5 524191622 Hose (Supply)............................................................................................................ 1
6 580012466 Coupling .................................................................................................................... 1
7 580026621 Clip ............................................................................................................................ 2
8 449001013 Capscrew................................................................................................................... 5
9 449021001 Washer ...................................................................................................................... 5
10 449022016 Lockwasher ............................................................................................................... 3
11 580050403 Bracket ...................................................................................................................... 1
12 580005493 Valve (Heater)............................................................................................................ 1
13 524141531 Hose (Supply)............................................................................................................ 1
14 524148420 Hose (Return)............................................................................................................ 1
15 504230231 Screw......................................................................................................................... 4
16 520082886 Clamp (Insulated) ...................................................................................................... 3
17 900015239 Clamp (Insulated) ...................................................................................................... 1
18 449015014 Nut ............................................................................................................................. 1
19 900012204 Fitting......................................................................................................................... 1
20 059473900 Fitting......................................................................................................................... 1
21 150120760 Fitting......................................................................................................................... 1
22 059235200 Fitting......................................................................................................................... 1
23 502600903 Fitting......................................................................................................................... 1

14-25
P14600 10-03

HEATER INSTALLATION
(DIESEL TIER II)

HEATER INSTALL ATIONDIESEL TIER II

14-26
P14600 10-03

HEATER INSTALLATION
(DIESEL TIER II)

ITEM PART NO. DESCRIPTION QTY

1 520045882 Sleeve........................................................................................................................ 1
2 524194410 Heater........................................................................................................................ 1
2 .. . . . Cable.................................................................................................................... 1
3 502056904 Clamp ........................................................................................................................ 8
4 524191623 Hose (Return)............................................................................................................ 1
5 524191622 Hose (Supply)............................................................................................................ 1
6 504070790 Strap Clamp............................................................................................................... 3
7 580012466 Coupling .................................................................................................................... 1
8 580026621 Clip ............................................................................................................................ 2
9 449021001 Washer ...................................................................................................................... 4
10 449001013 Capscrew................................................................................................................... 2
11 449022016 Lockwasher ............................................................................................................... 6
12 580050403 Bracket ...................................................................................................................... 1
13 580005493 Valve.......................................................................................................................... 1
14 524141531 Hose (Return)............................................................................................................ 1
15 524141532 Hose (Supply)............................................................................................................ 1
16 504230231 Screw......................................................................................................................... 4
17 520082886 Clamp (Insulated) ...................................................................................................... 4
18 013394000 Fitting......................................................................................................................... 1
19 013393900 Fitting......................................................................................................................... 1

14-27
P14324 10-03

DRIVE TIRES AND WHEELS


(DUAL)

DRIVE TIRES AN D WHEELSDUAL

KEY:
A: 7.00 x 15 Solid (H70-90XM)
B: 7.00 x 15 Pneumatic (H70-90XM)
C: 8.25 x 15 Solid (H100-120XM)
D: 8.25 x 15 - 12 Ply (H100-120XM)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580008796 Tire (Standard Hardness) ............................................................ 4 .. .. ..


1 580006805 Tire (Standard Hardness) ............................................................ .. .. 4 ..
2 580008809 Tire Assembly.............................................................................. .. 4 .. ..
2 580006800 Tire Assembly.............................................................................. .. .. .. 4
2 580008810 Tire (With Flap) ....................................................................... .. 1 .. ..
2 580006803 Tire (With Flap) ....................................................................... .. .. .. 1
2 580008811 Tube ........................................................................................ .. 1 .. ..
2 580006808 Tube ........................................................................................ .. .. .. 1
3 580001897 Wheel Assembly.......................................................................... 4 4 .. ..
3 580001899 Wheel Assembly.......................................................................... .. .. 4 4
4 505971549 Side Ring................................................................................. 1 1 1 1
5 505971526 Lock Ring ................................................................................ 1 1 1 1
6 580009119 Plate (Valve Stem)................................................................... 4 4 4 4
7 580001925 Adapter (Not Illustrated) .............................................................. 2 2 2 2

14-28
NOTES

14-29
P14399 10-03

BACK-UP ALARM

BACK-UP ALARM

14-30
P14399 10-03

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 505969593 Alarm (82-102 dbA) ................................................................................................... 1


1 150019310 Alarm (87 dbA) .......................................................................................................... 1
1 150019322 Alarm (97 dbA) .......................................................................................................... 1
1 505969500 Alarm (102 dbA) ........................................................................................................ 1
1 505969543 Alarm (107 dbA) ........................................................................................................ 1
2 580013107 Bracket ...................................................................................................................... 1
3 449001412 Capscrew................................................................................................................... 2
4 449021003 Washer ...................................................................................................................... 2
5 449015135 Nut ............................................................................................................................. 2
6 504226242 Washer ...................................................................................................................... 1
7 580010442 Wire Harness............................................................................................................. 1
8 580006543 Boot ........................................................................................................................... 2

14-31
P14400 10-03

WIRE HARNESS
(BACK-UP ALARM)

WIRE HARNESSBACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

580010442 Wire Harness............................................................................................................. 1


1 580025320 Housing ................................................................................................................ 1
1 580025331 Retainer................................................................................................................ 1
1 580019268 Terminal (Pin) ....................................................................................................... 2
1 580019269 Seal ...................................................................................................................... 2
2 505975593 Ring...................................................................................................................... 2

14-32
NOTES

14-33
P14590 10-03

FENDER EXTENSIONS

FENDER EXTENSIONS

14-34
P14590 10-03

FENDER EXTENSIONS

KEY:
A: 250 x 15 Single Wheel (H70-90XM)
B: 300 x 15 Single Wheel (H100-120XM)
C: 7.00 x 15 Dual Wheel (H70-90XM)
D: 8.25 x 15 Dual Wheel (H100-120XM)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 504312723 Fender (RH)................................................................................. 1 .. .. ..


1 504304700 Fender (RH)................................................................................. .. 1 .. ..
1 504312724 Fender (RH)................................................................................. .. .. 1 ..
1 504312725 Fender (RH)................................................................................. .. .. .. 1
2 504312731 Fender (LH) ................................................................................. 1 .. .. ..
2 504304702 Fender (LH) ................................................................................. .. 1 .. ..
2 504312732 Fender (LH) ................................................................................. .. .. 1 ..
2 504312733 Fender (LH) ................................................................................. .. .. .. 1
3 580009413 Mud Flap (RH) ............................................................................. .. .. 1 ..
3 580009414 Mud Flap (RH) ............................................................................. .. .. .. 1
4 580009416 Mud Guard (LH)........................................................................... .. .. .. 1
4 580009415 Mud Flap (LH).............................................................................. .. .. 1 ..
5 449001023 Capscrew..................................................................................... 1 1 1 1
6 449022013 Lockwasher ................................................................................. 8 8 .. ..
6 449022013 Lockwasher ................................................................................. .. .. 12 12
7 502566904 Washer ........................................................................................ 8 8 8 8
8 449015044 Nut ............................................................................................... 8 8 .. ..
8 449015044 Nut ............................................................................................... .. .. 12 12
9 580009440 Plate ............................................................................................ .. .. 2 2
10 932730905 Bolt .............................................................................................. .. .. 4 4

14-35
P14591 10-03

DUAL MIRRORS
(WITHOUT CAB)

DUAL MIRRORSWITHOUT CAB

ITEM PART NO. DESCRIPTION QTY

1 505975559 Bracket ...................................................................................................................... 2


2 505975539 Mirror ......................................................................................................................... 2
3 504230231 Screw......................................................................................................................... 4

14-36
NOTES

14-37
P14592 10-03

FRONT HEADLIGHTS
(WITHOUT CAB)

FRONT HEADLIGHTSWITHOUT CAB

14-38
P14592 10-03

FRONT HEADLIGHTS
(WITHOUT CAB)

ITEM PART NO. DESCRIPTION QTY

1 518801606 Bracket (LH) .............................................................................................................. 1


1 518801699 Bracket (RH) .............................................................................................................. 1
2 504230231 Screw......................................................................................................................... 4
3 580009161 Wire Harness............................................................................................................. 2
4 900003245 Grommet.................................................................................................................... 2
5 580040368 Headlight ................................................................................................................... 2
5 .. . . . Bolt ....................................................................................................................... 1
5 .. . . . Nut........................................................................................................................ 1
6 518801611 Bracket ...................................................................................................................... 2
7 518801686 Bolt ............................................................................................................................ 2
8 502566901 Washer ...................................................................................................................... 2
9 504229298 Nut ............................................................................................................................. 2
10 580010449 Switch ........................................................................................................................ 1
11 504226242 Washer ...................................................................................................................... 2
12 504307786 Relay ......................................................................................................................... 1

14-39
P14593 10-03

REAR DRIVE LIGHT


(WITHOUT CAB)

REAR DRIVE LIGHT WITHOUT CAB

14-40
P14593 10-03

REAR DRIVE LIGHT


(WITHOUT CAB)

ITEM PART NO. DESCRIPTION QTY

1 580040368 Headlight ................................................................................................................... 1


1 .. . . . Bolt ....................................................................................................................... 1
1 .. . . . Nut........................................................................................................................ 1
2 504268794 Bracket ...................................................................................................................... 1
3 504230231 Screw......................................................................................................................... 2
4 580010353 Switch ........................................................................................................................ 1
5 518801611 Bracket ...................................................................................................................... 1
6 518801686 Bolt ............................................................................................................................ 1
7 502566901 Washer ...................................................................................................................... 1
8 504229298 Nut ............................................................................................................................. 1
9 580009158 Wire Harness............................................................................................................. 1
10 504307786 Relay ......................................................................................................................... 1
11 580021564 Grommet.................................................................................................................... 1
12 504226242 Washer ...................................................................................................................... 1

14-41
P14594 10-03

STROBE LIGHT
(AMBER) (WITHOUT CAB)

STROBE LIGHTAMBERWITHOUT CAB

14-42
P14594 10-03

STROBE LIGHT
(AMBER) (WITHOUT CAB)

ITEM PART NO. DESCRIPTION QTY

1 580010447 Strobe Light Assembly............................................................................................... 1


1 580000037 Strobe Light (12-80 VDC)..................................................................................... 1
1 504232212 Bulb.................................................................................................................. 1
1 580035844 Lens (Amber) ................................................................................................... 1
1 952405901 Electrical Fitting.................................................................................................... 1
1 952408904 Sleeve .................................................................................................................. 1
1 952405902 Terminal (Amber).................................................................................................. 1
1 952408901 Sleeve .................................................................................................................. 1
2 504232297 Guard ........................................................................................................................ 1
3 580010448 Bracket ...................................................................................................................... 1
4 580010446 Plate .......................................................................................................................... 1
5 504056783 Capscrew................................................................................................................... 3
6 504231270 Nut ............................................................................................................................. 4
7 900003231 Clamp ........................................................................................................................ 1
8 449021003 Washer ...................................................................................................................... 5
9 580009158 Wire Harness............................................................................................................. 1
10 516905800 Clamp ........................................................................................................................ 4
11 900003247 Screw......................................................................................................................... 2
12 016103300 Washer ...................................................................................................................... 2
13 059482800 Nut ............................................................................................................................. 2
14 580002103 Capscrew................................................................................................................... 1

14-43
P14595 10-03

LIFTING EYES

LIF TING EYES

14-44
P14595 10-03

LIFTING EYES

ITEM PART NO. DESCRIPTION QTY

1 524141426 Eye Bolt ..................................................................................................................... 2


2 580015437 Anchor ....................................................................................................................... 2
3 937701930 Nut ............................................................................................................................. 2
4 937300930 Nut ............................................................................................................................. 2
5 015421700 Cotter Pin .................................................................................................................. 2
6 580015441 Shackle (Front) .......................................................................................................... 2
7 505974597 Label (Lifting Eye)...................................................................................................... 4
8 580033592 Tilt Pin (Extended) ..................................................................................................... 2
9 063071300 Capscrew................................................................................................................... 2
10 015026600 Lockwasher ............................................................................................................... 2
11 580033581 Retainer (Tilt Pin)....................................................................................................... 2

14-45
NOTES

14-46
SECTION 15

15 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
001053161DD2-35 10 2-49 33 12-55 26 5-31 3
2-37 20 015026200 2-49 44 13-3 12 051519700 6-16 65
006397100 2-9 10 6-11 30 13-7 8 6-20 75
2-11 7 12-31 19 13-11 14 052642200 7-8 53
006417010J 11-3 33 12-55 19 13-17 8 9-3 22
012823200 5-49 10 13-11 25 015628700 13-5 16 11-7 39
012823300 12-12 9 13-17 19 13-9 16 11-9 41
12-43 8 015026400 1-5 25 13-13 14 052642300 11-7 5
012824300 12-3 9 2-35 14 13-15 16 11-9 4
12-17 20 2-37 14 13-19 16 12-7 20
12-33 9 2-41 6 015630100 7-7 15 12-17 22
12-35 10 2-49 24 015631500 9-9 6 12-39 22
12-39 20 2-59 3 015765400 5-7 20 13-3 20
012828000 11-17 8 6-11 23 015914900 12-21 8 13-7 20
012828600 9-15 6 6-19 28 12-47 13 13-11 27
013372400 2-31 7 9-5 23 015915200 13-30 10 13-17 26
013372500 2-31 8 015026500 2-41 22 13-34 12 052642500 11-7 11
013378300 7-18 2 015026600 11-21 6 015916500 12-5 7 11-9 10
013380600 7-21 9 14-45 10 12-35 13 052643200 7-8 52
013381000 7-21 1 015414700 5-47 9 015918200 9-9 8 052643300 9-3 1
013392500 5-33 2 11-11 31 016103200 4-3 14 12-7 19
013393300 11-4 46 11-13 31 016103300 14-13 2 12-17 24
11-7 4 015414900 5-43 15 14-43 12 12-39 24
11-9 3 015416200 1-9 25 016103500 1-5 21 052645100 7-8 58
013393400 5-3 27 5-39 10 4-3 24 7-8 58
013393700 5-3 28 5-41 14 016103700 1-11 14 7-17 11
013393900 14-27 19 5-45 1 6-11 31 7-17 24
013394000 14-27 18 5-47 20 6-19 31 7-17 34
013398000 11-7 40 9-5 15 016104000 1-5 23 052645200 7-8 51
11-9 42 015417900 12-8 34 2-41 9 7-8 52
13-11 26 12-15 10 6-11 24 7-8 53
13-17 25 12-21 6 6-19 27 7-17 7
13-30 15 12-31 12 9-5 24 9-3 22
13-34 23 12-33 12 10-3 46 11-7 12
013405200 11-7 34 12-37 8 016337000 5-3 22 11-7 39
11-9 36 12-47 21 5-25 20 11-9 11
013405600 9-3 21 12-55 12 019299600 5-9 12 11-9 41
13-23 6 13-3 4 019327000 2-41 21 12-7 3
13-25 6 13-7 17 021197300 6-16 63 052645300 7-3 25
014931500 2-9 23 13-11 8 6-20 73 7-3 36
014932700 8-3 29 13-17 23 023081400 11-3 25 7-17 19
014936200 6-9 3 015418300 9-16 5 023082300 2-11 2 7-19 5
014936900 6-19 30 12-37 10 2-19 16 9-3 1
014970800 1-7 21 015418500 9-9 29 2-50 50 11-7 15
5-45 10 015421700 14-45 5 023604600 1-11 23 11-9 14
5-47 27 015492400 11-22 13 1-13 35 12-7 19
014970900 1-5 24 12-27 11 2-37 17 12-7 20
014972700 10-3 16 12-51 11 030252011 12-7 3 12-17 22
014972900 2-13 5 015627900 11-21 12 032643500 5-49 14 12-17 24
015025600 6-9 2 12-15 16 9-7 17 12-39 22
015026000 1-5 20 12-31 26 050635600 5-29 6 12-39 24

15-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-3 20 2-37 19 3-3 12 5-3 11
13-7 20 056943000 7-3 38 3-5 6 5-7 7
13-11 27 057040500 13-35 5 3-5 17 5-25 7
13-17 26 057092500 3-3 6 3-5 23 6-4 46
13-20 2 058429300 7-17 11 080388600 5-7 1 6-15 40
13-35 5 058801200 6-19 29 080437000 12-8 22 6-19 50
052645400 7-4 38 058941300 2-41 16 12-17 23 11-3 17
052645500 7-8 49 2-49 49 12-39 23 13-30 21
7-8 50 059235200 14-23 18 080611300 5-7 21 14-13 11
11-3 2 14-25 22 134023101 7-8 58 14-23 9
11-3 11 059473900 14-25 20 7-17 24 14-25 8
11-7 11 059482800 14-13 3 135523102 5-33 3 14-27 10
11-9 10 14-43 13 150019310 14-31 1 449001014 1-7 32
12-8 22 059711500 6-11 21 150019322 14-31 1 1-19 5
12-17 23 6-11 21 150120760 14-23 17 4-3 35
12-39 23 059716300 2-49 43 14-25 21 4-3 35
052645600 7-17 6 059719100 9-5 22 203076500 2-37 16 4-7 15
12-8 21 059863600 2-49 45 203080500 2-41 5 5-9 8
12-18 35 059986600 13-30 17 6-11 27 6-3 22
12-18 35 13-34 25 203088400 2-9 4 6-11 18
12-40 35 060023700 2-35 18 203142800 1-5 19 9-5 9
052645700 11-3 31 060050500 14-9 4 203146300 13-17 18 10-17 2
11-3 36 060371700 9-3 20 203762700 2-41 8 11-7 29
11-3 37 13-35 6 258979300 1-21 13 11-9 31
052645800 7-3 29 061278200 1-29 3 310156230 3-3 4 11-11 12
053236500 9-9 26 7-8 56 311321035 14-5 14 11-13 12
053349600 11-7 16 061427100 10-3 17 14-13 13 13-30 23
11-9 15 061643400 11-15 1 311323021 8-3 24 449001015 10-3 12
054082600 8-3 12 062144100 12-31 18 312850034 6-3 27 449001016 11-11 15
054368800 11-7 15 12-55 18 312850042 5-39 4 11-13 15
11-9 14 13-11 24 5-41 5 449001019 2-33 7
054947700 2-35 8 13-17 18 5-43 21 449001023 3-3 26
055162500 10-3 39 062151100 2-49 32 5-49 5 3-5 21
055485000 11-21 5 062159500 2-45 42 312850046 9-5 34 4-7 9
055486700 2-35 13 062159700 11-3 38 315711202 13-5 17 4-7 11
2-37 13 062232800 6-19 32 13-13 15 13-34 14
055746400 11-7 12 062306700 6-11 25 13-15 17 14-35 5
11-9 11 063071300 14-45 9 315976070 7-8 51 449001024 5-11 8
056056700 13-3 19 065000900 9-9 17 7-17 7 5-13 16
13-7 19 065001000 9-9 17 316441036 11-3 37 6-11 20
13-23 5 065862400 8-3 18 449001003 4-7 1 6-16 52
13-25 5 066415900 12-27 11 11-21 11 6-20 62
13-27 14 12-51 11 449001004 4-3 37 12-21 18
13-30 16 066417000 12-12 9 4-3 37 12-47 14
13-34 24 12-12 9 4-7 39 449001026 8-3 32
056226300 7-7 20 12-43 8 4-7 39 449001028 7-8 46
056227700 7-7 32 066537700 7-17 21 449001006 7-3 20 12-31 22
056363100 7-17 33 072387301 9-9 37 449001007 5-15 16 13-11 9
056363300 7-17 33 072387302 9-9 38 12-5 11 449001029 6-15 23
056623800 5-9 17 080072600 3-3 12 449001010 10-3 26 449001038 12-55 22
056902600 2-35 9 3-3 12 449001013 2-41 13 449001040 6-15 39

15-2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-19 49 12-39 26 449007038 5-41 6 449015112 1-9 24
449001046 6-16 55 449001239 11-11 17 449007048 14-11 11 1-25 7
6-20 65 11-13 17 449007052 10-3 37 5-31 16
449001048 11-21 10 449001273 5-41 1 449013047 5-41 24 6-15 34
12-47 4 449001296 12-35 16 449015002 1-23 5 6-19 43
449001049 7-22 1 449001302 1-7 38 4-3 30 9-7 7
449001050 3-3 20 2-7 15 5-3 17 449015115 1-5 7
7-8 47 4-7 33 5-25 14 449015135 5-41 4
11-7 26 5-39 2 5-25 14 14-31 5
11-9 28 5-41 13 6-9 13 449017800 14-9 16
449001056 13-27 11 5-43 5 6-11 9 449021001 1-7 41
13-34 18 7-3 21 6-11 35 1-9 15
449001058 2-7 18 9-5 2 6-15 7 5-3 19
12-15 7 10-3 4 6-19 7 5-7 16
12-31 7 11-11 18 9-7 10 5-9 10
12-55 7 11-13 18 10-3 31 5-11 9
13-3 17 12-7 14 449015014 1-17 11 5-15 10
13-7 13 12-17 16 5-9 11 5-25 5
13-11 19 12-39 16 5-47 24 5-29 19
13-17 13 13-34 9 6-3 3 6-3 2
449001059 4-4 43 449001317 2-5 6 6-11 28 6-15 13
4-7 40 449001343 7-21 8 9-3 18 6-19 13
449001069 7-22 3 9-3 19 10-3 10 7-8 43
449001072 7-8 45 11-3 13 11-3 22 7-21 6
9-3 12 11-7 8 11-7 13 9-3 6
10-3 21 11-9 7 11-9 12 11-3 23
11-7 21 449001350 13-27 9 11-11 11 11-7 25
11-9 21 449001386 10-3 29 11-13 11 11-9 27
449001073 7-8 44 449001392 12-21 12 12-18 30 13-30 11
449001078 2-41 19 449001401 12-47 11 12-40 30 14-23 8
4-7 24 449001409 1-17 5 14-23 16 14-25 9
449001091 8-3 37 449001412 4-3 29 14-25 18 14-27 9
449001121 5-3 23 5-39 20 449015018 8-3 34 449021002 1-25 6
5-25 21 5-43 2 449015029 11-21 8 5-31 14
449001134 1-9 14 9-7 18 449015044 4-4 47 6-3 9
11-11 28 14-9 19 4-7 43 6-15 32
11-13 28 14-31 3 5-39 7 6-19 41
449001138 3-3 20 449001415 1-7 29 5-41 10 9-5 20
3-3 20 5-47 25 5-43 6 449021003 1-9 26
3-5 14 6-15 11 5-47 4 1-25 13
7-3 32 6-19 11 9-5 4 4-3 31
449001160 5-13 22 7-7 14 10-3 6 5-3 15
7-8 68 13-34 21 11-11 19 5-25 12
449001170 5-3 29 449001418 2-7 22 11-13 19 5-25 12
5-25 28 7-3 35 14-35 8 5-41 3
11-11 29 449007005 14-11 6 14-35 8 5-43 16
11-13 29 449007016 14-15 4 449015098 1-9 16 5-45 6
449001204 12-47 28 14-17 9 5-15 12 5-47 8
13-27 12 449007018 14-9 11 9-5 12 6-11 11
449001227 12-8 23 449007036 5-39 17 449015107 5-13 14 6-15 5
12-17 26 5-43 22 5-15 5 6-19 5

15-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
9-3 24 11-11 14 6-15 51 7-17 25
9-7 20 11-13 14 6-20 61 500195904 7-3 1
11-11 25 12-7 9 7-22 2 7-3 13
11-13 25 12-17 13 11-21 9 500204901 5-9 21
14-31 4 12-39 13 12-5 10 500227907 12-31 24
14-43 8 13-33 6 12-15 6 12-55 24
449021006 1-7 10 14-35 6 12-21 5 13-17 24
2-41 17 14-35 6 12-31 6 500227908 12-7 4
3-3 23 449022016 1-7 30 12-35 15 12-17 8
3-3 23 1-17 10 12-47 3 12-39 8
3-5 15 1-19 4 12-55 6 500227914 12-21 19
3-5 20 2-41 12 13-3 18 12-47 26
4-4 45 4-3 34 13-7 14 500228905 11-9 16
4-7 7 4-3 34 13-11 20 500231901 4-7 20
5-39 5 4-3 34 13-17 14 500370902 6-15 45
5-41 12 4-7 16 13-27 8 6-20 55
5-43 28 5-3 20 14-5 5 500381505 12-11 7
5-45 2 5-7 8 14-13 14 12-43 5
10-3 11 5-9 9 449022018 1-23 4 500381506 12-11 7
11-11 41 5-25 6 1-25 14 12-11 7
11-13 42 5-39 18 4-3 26 500381517 12-11 7
449021010 4-3 40 5-43 31 5-3 16 12-43 5
4-3 41 5-47 23 5-3 32 500381519 12-27 8
4-7 3 6-3 28 5-25 13 12-51 8
4-7 37 6-11 30 5-25 13 500390901 7-8 50
5-11 7 6-15 10 5-39 21 500390903 7-17 34
5-13 15 6-19 10 5-43 3 500428901 11-4 46
5-15 15 7-7 13 6-11 10 500552901 6-16 62
9-9 42 7-21 7 6-15 6 6-20 72
12-5 9 8-3 36 6-19 6 500552902 5-39 14
12-21 4 9-3 7 7-8 54 5-41 22
12-47 7 9-5 10 9-7 19 5-43 23
449022013 1-7 39 10-3 9 10-3 45 5-49 14
2-7 14 11-3 20 11-11 26 9-7 16
2-33 16 11-7 9 11-13 26 500583902 11-11 16
2-41 18 11-9 8 449022019 4-3 15 11-13 16
3-3 27 11-11 10 6-9 9 500595901 10-3 40
3-5 19 11-13 10 10-4 60 501702901 5-49 3
4-4 46 13-30 24 449022021 6-3 10 501702903 1-5 16
4-7 8 13-34 20 449022041 2-33 4 11-11 38
4-7 12 14-13 10 9-9 4 11-13 39
5-39 6 14-23 10 449034038 12-21 10 12-24 14
5-41 11 14-25 10 12-47 9 501725901 1-21 7
5-43 7 14-27 11 500002903 7-8 58 501753902 1-11 4
5-47 3 449022017 1-5 9 500002907 11-3 2 501753904 12-27 4
6-15 22 1-21 6 500132901 6-3 35 12-51 4
6-19 48 2-5 1 500159904 13-9 17 501753914 12-24 12
7-3 19 2-7 17 13-19 17 501850904 12-27 7
7-22 4 4-3 32 500167917 9-13 5 12-51 7
9-5 3 4-7 2 500179904 7-3 37 501873914 7-7 31
10-3 5 6-11 19 7-8 59 501884905 6-3 32

15-4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
10-3 43 502637904 11-22 6 504224231 9-9 34 14-17 11
501904909 1-11 22 502687901 12-24 11 504224240 9-9 44 14-39 9
501921909 10-17 6 12-28 16 504224242 9-9 19 14-41 8
501961903 5-29 4 12-52 16 504224298 9-9 36 504230231 1-5 12
5-31 2 502700903 9-7 14 504225211 9-13 3 1-7 40
501967902 7-8 49 502895204 12-24 9 504225226 9-13 2 1-21 3
501975904 11-19 12 12-44 14 504225236 9-9 13 4-3 8
502011910 11-22 14 502895206 12-44 14 504225240 2-5 13 5-3 13
502011911 12-24 7 502978505 12-7 2 2-33 5 5-7 6
502011915 12-27 10 12-11 5 12-21 13 5-25 17
12-51 10 12-24 10 12-47 12 5-29 23
502011923 12-27 10 12-43 12 504225257 2-59 5 5-41 19
12-51 10 502978506 12-7 2 504225299 9-15 21 5-43 11
502056904 11-3 39 12-11 5 504226209 1-11 13 6-3 13
14-23 3 12-44 12 504226218 7-11 12 14-25 15
14-25 3 502978507 12-24 10 8-3 31 14-27 16
14-27 3 502981504 12-28 17 504226233 9-15 7 14-36 3
502056906 10-4 48 502981505 12-28 17 504226235 7-7 12 14-39 2
502080902 10-4 52 503231800 5-3 6 504226242 1-17 9 14-41 3
502097911 2-41 1 503232800 5-3 6 3-3 23 504230249 13-20 1
502135204 1-27 24 504017208 12-24 8 5-7 9 504230271 3-3 24
502135205 1-27 24 504056783 14-43 5 5-9 22 12-7 13
502135206 1-27 24 504058787 5-3 6 5-29 22 12-17 25
502135208 1-27 24 5-3 18 5-47 22 12-39 25
502135223 1-27 24 5-25 2 6-3 24 13-30 22
502139901 11-21 13 12-8 30 6-11 22 504231215 1-27 17
502169905 11-3 18 13-30 19 9-3 3 504231226 6-3 29
502398901 10-3 30 504060749 6-37 1 9-3 15 6-15 28
502398902 6-11 2 504064720 6-27 14 10-4 51 6-19 37
6-19 23 504069724 6-3 7 10-17 4 11-4 44
502515904 7-7 21 6-3 19 11-3 19 504231248 1-27 3
502565903 9-9 43 6-15 9 11-7 10 14-5 7
502565906 9-9 3 6-19 9 11-9 9 504231252 1-27 18
502565907 2-5 4 504070720 6-27 2 11-11 27 504231270 12-48 29
502566901 7-17 15 504070790 6-16 53 11-13 27 13-27 13
14-39 8 6-20 63 14-31 6 13-33 5
14-41 7 10-4 49 14-39 11 14-43 6
502566902 2-7 12 10-4 49 14-41 12 504231296 1-27 20
7-7 19 14-27 6 504226253 9-15 9 504232202 12-7 6
7-11 7 504071785 5-47 2 504226256 9-15 8 12-17 10
11-3 6 12-7 15 504226268 7-7 2 12-39 10
502566903 7-7 4 12-17 12 504226282 5-39 15 504232205 12-12 8
502566904 7-11 9 12-39 12 5-43 24 12-43 6
9-9 11 504148200 12-27 6 9-7 15 504232212 14-13 5
14-35 7 12-51 6 504226283 9-15 3 14-43 1
502600902 11-3 34 504223217 1-11 17 504227203 5-39 12 504232217 12-12 11
502600903 14-23 19 504223224 1-11 18 5-41 16 12-12 13
14-25 23 504223249 1-11 16 504227269 9-5 27 12-43 7
502632902 6-3 6 504224214 9-10 45 504227283 9-9 30 12-44 13
6-16 61 504224217 9-9 24 504229298 1-7 13 504232218 11-22 16
6-20 71 504224218 9-9 21 14-15 1 504232230 12-28 15

15-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
12-52 15 504268730 1-11 7 14-39 12 504323775 1-23 19
504232252 12-24 6 504268794 14-41 2 14-41 10 504323776 1-23 20
504232277 12-12 11 504287713 12-24 17 504308734 1-7 16 504323795 2-35 2
12-43 7 504287718 12-24 18 504308785 1-9 19 2-37 1
504232291 12-11 4 504287721 12-47 6 504308786 11-11 33 10-3 47
12-11 4 12-52 17 504308787 11-11 34 504323796 10-3 23
12-12 12 504287722 12-47 6 504308788 11-11 35 504323797 10-3 47
12-43 9 12-52 17 504308792 11-11 20 504323798 11-7 30
504232292 12-11 8 504288740 6-27 10 504308793 11-13 20 11-9 32
12-43 6 6-37 5 504309711 6-19 1 504407299 12-7 11
504232297 14-13 4 504288741 6-27 21 504309717 11-11 20 12-17 15
14-43 2 6-37 6 504310722 1-9 18 12-39 15
504233257 12-27 6 504292784 1-9 18 504310723 1-9 19 504449749 5-49 3
12-51 6 504292798 1-9 4 504311766 11-11 24 504450740 6-37 3
504233267 1-11 6 504292799 1-9 5 504312706 4-7 5 6-37 9
504233271 1-5 5 504293721 1-9 2 504312723 14-35 1 504450741 6-27 5
1-21 5 504293725 1-9 1 504312724 14-35 1 6-37 2
1-29 3 504294725 1-17 1 504312725 14-35 1 6-37 7
14-5 4 504294726 1-17 1 504312731 14-35 2 504450753 12-24 4
14-13 15 504294727 1-17 1 504312732 14-35 2 504450761 6-37 3
504233279 12-35 9 504294728 1-17 1 504312733 14-35 2 6-37 9
504233298 6-15 29 504294729 1-17 1 504314701 1-29 1 504503703 9-5 28
6-19 38 504294730 1-17 1 504314703 1-29 1 504504703 9-5 29
504234264 11-22 10 504294746 1-17 2 504314705 1-29 1 504574259 10-3 38
504234265 12-35 7 504294796 11-11 24 504314707 1-29 1 504574273 9-5 19
504234285 12-47 18 11-13 24 504314712 1-9 3 504574276 9-7 1
504235204 12-47 18 504303709 5-7 5 504314715 1-21 1 504574277 9-7 2
504235209 1-27 27 504303715 5-7 14 504314781 8-3 14 504575274 1-27 12
504235239 12-27 5 504303794 1-7 26 504314782 8-3 15 504804730 1-11 9
12-51 5 1-7 27 504315732 5-47 13 504804731 1-11 8
504235265 9-5 17 504304700 14-35 1 5-49 504804732 1-11 10
504236265 6-27 19 504304702 14-35 2 504315733 5-49 12 504804733 1-11 3
6-37 2 504305704 11-22 11 504316710 1-7 15 504804748 6-23 5
6-37 7 504305713 9-13 8 504316725 1-7 7 504874268 14-5 12
504236269 10-17 5 504305730 1-11 1 504316726 1-7 6 505064713 6-27 25
504237211 5-47 17 504305731 1-11 1 504316727 1-7 5 505136062 12-12 14
10-3 35 504305734 1-11 2 504316730 1-7 4 505136063 12-12 15
504238241 9-5 35 504305737 1-11 504316731 1-7 3 12-12 16
504238298 1-11 21 504305738 1-11 504316732 1-7 2 505136064 12-12 17
1-13 36 504307760 1-21 1 504316733 1-7 2 505136065 12-44 16
504239208 1-11 11 504307785 9-7 13 504316739 1-7 33 505136066 12-44 17
504239228 1-11 12 504307786 6-29 5 504316774 5-41 18 505136072 12-28 18
504240712 6-3 40 6-29 5 5-43 10 12-52 19
504240838 6-3 40 6-29 5 504317748 1-9 11 505136073 12-52 20
504241782 1-21 9 6-29 5 504317749 1-9 12 505849503 1-32 1
6-3 42 6-29 6 504317788 1-7 34 505849504 1-32 1
504241783 1-21 8 6-29 6 504323759 1-5 16 505849507 1-32 1
11-7 41 6-29 7 504323768 1-27 14 505890500 1-27 6
504241784 1-21 10 6-30 7 504323772 1-23 16 505959522 5-19 13
504260795 9-5 32 6-30 9 504323773 1-23 17 505962557 11-11 9
504268729 1-11 5 14-5 10 504323774 1-23 18 11-13 9

15-6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505966504 5-29 16 6-11 33 7-19 4 505977597 9-5 5
505966508 3-3 7 505970581 7-17 32 505972571 6-3 20 505977598 9-7 5
3-5 9 505970589 9-17 12 505972576 1-21 12 505978556 1-27 29
505966562 1-5 4 505970592 6-16 56 505972578 10-3 3 505978570 1-27 28
505966580 3-3 8 6-20 66 505972579 4-3 5 505978586 1-27 28
3-5 10 7-18 2 505972585 11-11 8 511405800 2-35 6
505966595 4-3 10 505970593 7-17 31 11-13 8 2-37 22
505967516 5-5 3 505971500 7-17 10 505972587 6-29 1 5-7 25
5-27 3 505971506 7-17 3 505973521 9-16 3 5-29 11
505967551 7-3 25 505971508 7-17 5 505973564 9-16 3 5-31 9
7-17 19 505971526 8-7 5 505973583 9-16 3 5-33 15
7-19 5 8-9 5 9-16 3 514214804 5-7 17
505967573 7-3 26 14-28 5 505973588 6-3 34 5-29 18
505967598 7-7 35 505971531 9-16 10 505974532 10-3 24 11-3 16
505968501 6-27 13 505971535 7-17 4 505974597 14-45 7 514835800 11-7 42
505968524 6-27 20 505971539 7-17 6 505975518 11-17 4 11-9 43
505968535 6-27 30 505971546 7-17 1 505975539 14-36 2 12-8 26
505968556 6-27 9 505971549 8-7 4 505975540 5-31 20 516905800 14-43 10
505968565 6-27 34 8-9 4 505975559 14-36 1 516987808 5-23 8
505968566 6-33 5 14-28 4 505975593 14-32 2 518688603 1-30 1
6-33 6 505971550 7-7 41 505976530 1-27 9 518688604 1-30 1
505968568 6-27 24 505971555 7-13 2 1-27 27 518688605 1-30 1
6-33 5 7-15 2 505976537 6-11 3 518688607 1-30 1
505969500 14-31 1 505971558 7-17 16 6-15 17 518717605 1-30 1
505969503 9-16 2 505971567 7-17 2 6-19 18 518717607 1-30 1
505969526 9-16 5 505971568 7-17 8 6-27 36 518718603 1-32 1
505969543 14-31 1 505971572 7-13 13 505976542 1-7 37 518718604 1-32 1
505969564 9-16 2 7-15 13 505976545 1-27 13 518718605 1-32 1
505969593 14-31 1 505971595 7-17 9 505976546 6-19 22 518790649 1-7 20
505970500 11-11 37 505971656 9-16 6 505976556 1-27 11 5-47 26
11-13 37 9-16 7 505976566 1-27 10 518790687 2-7 7
505970514 7-17 28 505972500 10-3 19 505976595 1-27 1 518790699 1-7 24
505970516 7-17 29 505972502 10-3 20 505977500 9-7 11 518793603 6-3 25
505970524 12-8 30 505972503 11-11 7 505977509 9-5 18 518793609 1-23 6
13-30 25 11-13 7 505977516 9-7 9 518793630 9-15 10
505970525 9-16 1 505972504 4-4 55 505977525 1-27 28 518793644 9-15 11
505970526 1-9 6 505972506 6-11 8 505977534 1-7 12 518793674 2-37 26
505970529 2-37 25 6-15 8 1-27 25 518794681 11-3 32
6-15 47 6-19 8 505977535 1-27 19 518794682 9-5 25
6-20 57 505972520 6-3 44 505977538 9-5 8 518795660 12-7 7
505970537 8-3 28 505972532 6-16 64 505977542 9-7 4 12-17 9
505970545 7-17 20 6-20 74 505977550 9-7 12 12-39 9
505970551 9-16 11 10-3 41 505977562 9-5 7 518796642 9-5 13
505970552 6-9 10 10-4 56 505977565 1-27 22 518796652 1-7 31
6-11 36 505972534 6-3 43 505977566 9-5 16 518796658 6-29 3
6-27 35 505972555 6-29 1 505977569 9-7 3 518796683 1-11 15
6-37 1 505972561 11-11 4 505977573 9-7 21 518797620 8-7 7
6-37 8 11-13 4 505977581 1-27 23 8-9 8
505970557 1-17 8 505972564 10-3 14 505977584 1-27 25 518800650 14-9 4
505970565 9-16 2 505972567 6-11 6 505977589 9-5 14 518800691 14-9 4
505970574 2-41 2 505972570 7-17 13 505977590 9-7 6 518801606 14-39 1

15-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
518801611 14-39 6 520038885 6-11 12 12-17 18 12-15 9
14-41 5 520039889 2-7 13 12-33 7 12-33 11
518801642 14-9 4 9-9 39 12-39 18 12-37 7
518801686 14-39 7 520042831 7-8 67 520045157 12-3 6 13-3 3
14-41 6 7-22 6 12-17 17 520045188 12-7 5
518801699 14-39 1 8-3 23 12-33 6 12-17 11
518802601 13-20 3 520042832 14-7 4 12-39 17 12-39 11
518802659 9-5 25 14-9 18 520045158 12-33 14 520045191 12-21 3
518803619 13-20 6 520042866 2-45 28 520045159 12-15 19 12-47 16
518804607 12-7 17 520042867 2-49 15 12-31 28 520045192 12-7 17
12-33 14 520042869 2-57 5 12-55 28 12-33 14
518804645 12-7 17 520043812 11-15 24 13-3 15 520045195 12-8 33
518804662 12-7 17 520044815 9-9 31 13-7 11 12-15 9
12-33 14 520044829 8-7 2 13-11 17 12-21 22
518804692 12-33 14 520044937 6-27 22 13-17 11 12-31 11
518804693 12-33 14 520044938 6-27 11 520045160 12-11 4 12-33 11
518806679 14-5 7 520044952 8-7 2 12-43 4 12-37 7
519433621 11-7 27 8-9 2 520045162 12-11 4 12-47 20
11-9 29 9-16 3 12-43 4 12-55 11
519766808 4-7 30 520045050 10-3 13 520045163 12-8 31 13-7 16
519798601 1-27 4 520045057 9-5 31 12-15 11 13-17 21
519798602 1-27 5 9-7 22 12-21 7 520045206 12-31 10
519798604 1-27 30 520045058 14-9 4 12-33 13 520045215 12-12 12
519996801 1-11 19 520045075 6-27 16 12-37 9 12-12 12
519996803 1-11 20 520045076 6-27 26 12-47 22 12-43 9
520024804 6-23 4 520045130 1-27 15 13-3 5 520045216 12-12 13
520024807 6-23 6 520045150 12-15 17 13-7 18 12-12 13
520024808 6-23 7 12-31 25 520045170 12-7 21 12-44 13
520024809 6-23 8 12-55 25 12-18 35 520045271 12-47 16
520024810 6-23 9 13-3 10 12-40 35 520045324 12-27 12
520024811 6-23 10 13-7 6 520045171 12-31 17 12-51 12
520024812 6-23 11 13-11 12 12-55 17 520045325 12-51 12
520024816 6-23 15 13-17 6 13-11 23 520045326 12-27 9
520024817 6-23 16 520045151 12-3 8 13-17 17 12-51 9
520024818 6-23 17 12-17 19 520045177 12-31 9 520045327 12-27 13
520024819 6-23 18 12-33 8 12-55 9 12-51 13
520024820 6-23 19 12-39 19 13-11 21 520045328 12-51 13
520024822 6-23 21 520045153 12-5 5 13-17 15 520045331 12-27 14
520024823 6-23 22 12-17 6 520045178 12-31 8 12-51 14
520024825 6-23 23 12-21 24 12-55 8 520045332 12-52 14
520036890 11-3 32 12-31 15 13-11 22 520045346 12-24 4
520037801 9-5 6 12-33 4 13-17 16 520045347 12-24 5
520037804 12-35 8 12-35 5 520045180 12-8 21 520045348 12-24 5
520037834 9-3 16 12-37 4 12-18 35 520045349 12-24 3
520037856 9-3 23 12-39 6 12-40 35 520045350 12-24 3
520037891 14-15 5 12-55 15 520045181 13-30 9 520045361 12-8 32
14-17 13 13-3 7 13-34 11 12-33 10
520038825 9-7 13-7 3 520045182 12-31 23 520045362 12-8 32
520038827 6-27 6 13-11 3 12-55 23 12-21 21
520038836 6-27 4 13-17 3 13-17 22 12-33 10
6-37 8 520045156 12-3 7 520045183 12-8 33 12-47 19

15-8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520045368 13-34 10 520046862 2-49 19 520510604 12-43 2 524139061 13-25 8
520045395 12-15 18 520046863 2-49 20 520510606 12-43 2 524139062 13-25 10
12-31 27 2-53 2 520510608 12-43 2 524139063 13-25 9
12-55 27 520046864 2-49 21 520511601 12-43 1 524139064 13-25 11
13-3 14 520046866 2-49 23 520511603 12-43 1 524139139 1-33 1
13-7 10 520047875 2-43 2 520511604 12-43 1 524139140 1-33 1
13-11 16 520047876 2-43 2 520511606 12-43 1 524139141 1-33 1
13-17 10 520047877 2-43 3 520511608 12-43 1 524139142 1-33 1
520045447 11-22 8 520047878 2-43 3 520512601 12-43 2 524139210 5-41 17
520045448 11-22 9 520047880 2-43 7 520512603 12-43 2 5-43 9
520045450 11-22 7 520047886 2-43 12 520512604 12-43 2 5-47
11-22 12 520049820 9-9 28 520512606 12-43 2 524139468 1-23 22
520045462 11-21 7 520049839 11-3 43 520512608 12-43 2 524139469 1-23 23
520045464 11-21 3 520050836 12-33 14 520575601 12-27 1 524139470 1-23 24
520045493 7-8 57 520050842 12-47 16 12-51 1 524139471 1-23 25
520045494 8-3 26 520052800 12-33 14 520575603 12-51 1 524139472 1-23 26
520045503 8-3 27 520052802 12-33 14 520575604 12-51 1 524139473 1-23 27
520045510 8-3 30 520052851 6-11 14 520575606 12-27 1 524139474 1-23 28
520045522 2-7 16 520052872 7-7 39 12-51 1 524139698 1-23 21
7-3 18 7-18 6 520575608 12-51 1 524139699 1-23 32
520045589 9-9 18 520053823 2-53 6 520576601 12-27 2 524139700 1-23 29
520045696 11-21 2 520053863 2-45 17 12-51 2 524139701 1-23 30
520045803 6-27 12 520053870 7-18 4 520576603 12-51 2 524139702 1-23 31
520045804 6-27 23 7-19 2 520576604 12-51 2 524140127 1-19 1
520045806 6-27 29 520082886 14-23 20 520576606 12-27 2 524140128 1-19 1
520045874 6-27 1 14-25 16 12-51 2 524140129 1-19 1
520045882 9-3 17 14-27 17 520576608 12-51 2 524140132 14-9 2
14-23 1 520082888 5-43 14 520579601 12-51 1 524140133 14-9 3
14-25 1 520086615 2-59 2 520579603 12-51 1 524140134 14-7 16
14-27 1 520153603 11-22 2 520579604 12-51 1 524140135 14-7 17
520046832 2-53 4 520153605 11-22 2 520579606 12-51 1 524140136 14-7 22
520046833 2-53 5 520405601 12-11 1 520579608 12-51 1 524140139 14-15 11
520046835 2-53 7 520405607 12-11 1 520580601 12-51 2 14-17 6
520046836 2-53 8 520405613 12-11 1 520580603 12-51 2 524140141 14-15 16
520046837 2-53 3 520406601 12-11 2 520580604 12-51 2 524140142 14-17 7
520046839 2-45 15 520406607 12-11 2 520580606 12-51 2 524140844 14-3 12
520046840 2-45 39 520406613 12-11 2 520580608 12-51 2 14-15
520046841 2-45 18 520469601 12-11 1 520580651 12-27 2 524140845 14-3 12
2-57 520469607 12-11 1 520580656 12-27 2 14-17
520046842 2-57 8 520469613 12-11 1 520585600 12-27 3 524140846 14-15 18
520046844 2-45 22 520470601 12-11 2 12-51 3 14-17 5
520046847 2-45 40 520470607 12-11 2 520586600 12-51 3 524140872 14-3 7
520046851 2-45 27 520470613 12-11 2 524138928 10-13 4 524140873 14-7 6
520046852 2-45 32 520494601 11-22 1 524138929 10-13 4 524140874 14-15 14
520046854 2-45 24 520509601 12-43 1 524138930 10-13 5 524140875 14-17 19
520046855 2-49 1 520509603 12-43 1 524138931 10-13 5 524141426 14-45 1
520046856 2-49 2 520509604 12-43 1 524138932 10-13 12 524141531 14-23 13
520046857 2-49 10 520509606 12-43 1 524139028 13-23 9 14-25 13
520046858 2-49 9 520509608 12-43 1 524139029 13-23 10 14-27 14
520046859 2-49 12 520510601 12-43 2 524139030 13-23 8 524141532 14-27 15
520046860 2-49 13 520510603 12-43 2 524139031 13-23 11 524141538 1-5 11

15-9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
524142660 14-5 8 580000260 12-12 11 580001174 6-23 13 580002014 9-9 25
524142661 14-5 8 12-12 11 580001175 6-23 39 580002016 8-3 1
524143544 1-7 4 580000309 2-43 22 580001183 5-9 14 580002031 9-9 1
524143545 1-7 3 580000316 2-43 17 580001197 6-23 2 580002046 9-10 46
524145053 1-5 1 580000318 2-45 34 580001198 6-23 3 580002075 8-3 19
524145055 1-5 1 580000322 2-57 9 580001199 6-23 34 580002076 8-3 21
524145234 6-3 39 580000384 6-21 2 580001406 11-4 45 580002077 8-3 20
524148420 14-23 14 580000404 4-4 44 580001471 1-23 2 580002079 8-3 16
14-25 14 580000556 6-33 4 580001617 2-45 9 580002080 8-3 8
524151031 5-7 18 580000559 6-33 13 2-45 9 580002103 14-43 14
524153716 6-7 580000725 2-49 46 580001618 2-45 10 580002226 11-21 1
524153717 6-7 580000864 2-49 8 2-45 10 11-22
524153718 6-7 580000868 10-3 36 580001619 2-45 11 580002228 11-21 1
524153719 6-7 580000983 5-47 6 2-45 11 11-22
524157501 6-3 41 580000984 5-47 10 580001621 6-15 26 580002230 11-22 3
524159812 5-41 18 580000985 5-47 12 6-19 35 580002231 11-22 4
5-43 10 580000986 5-47 11 580001627 2-46 51 580002232 4-4 50
524159826 10-4 59 580000987 5-47 5 580001691 7-13 12 580002234 4-3 16
524166186 1-21 1 580001130 6-23 12 7-15 12 580002235 4-3 17
524166189 1-21 1 580001131 6-23 14 580001698 1-23 3 580002236 4-3 18
524169325 12-28 19 580001132 6-23 20 580001744 2-43 5 580002240 4-4 51
524178934 1-7 1 580001133 6-23 24 580001869 9-9 5 580002248 4-4 52
524178935 1-7 8 580001134 6-23 25 9-13 580002256 4-4 60
524187401 12-27 1 580001135 6-23 26 580001871 9-13 7 4-7 32
524187406 12-27 1 580001137 6-23 27 580001872 9-13 1 580002257 4-4 60
524191622 14-23 5 580001139 6-23 28 580001874 9-13 4 4-7 32
14-25 5 580001141 6-23 29 580001875 9-9 40 580002261 4-4 57
14-27 5 580001143 6-23 30 580001876 9-9 23 4-7 27
524191623 14-23 4 580001145 6-23 31 580001877 9-9 23 580002262 4-4 57
14-25 4 580001147 6-23 32 580001878 9-9 32 4-7 27
14-27 4 580001148 6-23 33 580001880 9-9 20 580002268 4-7 14
524192643 5-3 24 580001151 6-23 33 580001889 8-7 3 580002270 2-41 15
524194410 14-23 2 580001152 6-23 33 8-7 3 4-7 25
14-25 2 580001155 6-23 34 580001891 8-7 3 580002328 2-45 1
14-27 2 580001159 6-23 36 580001893 8-9 3 580002362 2-41 10
524195270 5-7 12 580001160 6-23 37 580001895 8-9 3 580002366 2-5 11
524195271 5-7 13 580001161 7-13 4 580001897 14-28 3 2-33 12
524195272 5-7 22 7-15 4 580001899 14-28 3 580002367 2-5 9
524196826 5-3 31 580001162 6-23 38 580001925 8-3 38 2-33 10
5-25 8 580001163 7-13 5 14-28 7 580002369 2-5 10
524206790 6-11 15 7-15 5 580001926 8-3 38 2-33 11
6-15 1 580001164 6-23 40 580001927 9-16 8 580002370 2-5 14
524207771 5-29 17 580001166 6-23 41 580001928 9-16 9 2-33 14
5-33 1 580001167 7-13 6 580001929 9-16 4 580002374 2-33 1
580000031 6-11 26 7-15 6 580001930 9-16 7 580002378 2-7 21
580000037 14-43 1 580001168 6-23 42 580001931 8-4 39 580002379 2-5 2
580000039 14-13 5 580001169 7-13 7 8-4 39 580002380 2-5 3
580000082 7-7 42 7-15 7 9-9 33 580002384 2-5 7
580000179 2-49 47 580001170 6-23 43 9-17 13 2-33 8
580000180 5-3 30 580001172 6-23 44 580001979 8-3 22 580002385 2-5 8
580000189 9-15 5 580001173 6-23 1 580002013 8-3 17 2-33 9

15-10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580002394 4-3 5 8-3 39 580004320 2-17 18 580005889 2-21 26
580002502 9-9 2 9-9 33 580004325 2-9 19 580006019 10-3 42
580002721 5-25 27 9-17 13 2-11 25 580006182 5-29 3
580002833 6-11 7 580004040 8-3 13 2-17 7 580006367 9-13 6
6-15 15 580004124 2-9 9 580004330 2-13 21 580006371 6-3 16
6-19 15 580004126 2-9 3 580004347 2-15 16 580006374 4-7 34
580002835 6-11 4 580004132 2-11 6 580004348 2-15 17 580006389 3-5 7
6-19 16 580004150 2-17 11 580004349 2-15 18 580006390 3-5 8
580002836 6-11 5 2-19 15 580004356 2-19 5 580006394 3-3 28
580002881 4-3 1 2-21 5 2-19 11 3-5 18
580002884 4-3 4 2-29 14 2-21 22 580006395 3-3 25
580002886 4-3 6 580004160 2-15 4 580004361 2-26 5 3-5 22
580002887 4-3 9 580004161 2-15 5 580004386 2-31 5 580006396 3-3 29
580002923 11-3 29 580004168 2-15 4 580004398 2-22 4 3-5 16
580002928 11-17 5 580004169 2-15 5 580004399 2-22 5 580006412 12-15 1
580002929 11-17 7 580004175 2-15 11 580004420 5-33 9 580006414 12-15 1
580002931 11-17 6 580004178 2-15 6 5-34 5 580006417 12-15 1
580003118 11-19 3 2-21 14 580004421 5-34 6 580006430 5-25 3
11-19 5 580004187 2-11 12 580004422 5-34 8 5-27
580003125 11-19 10 580004195 2-9 12 580004423 5-34 7 580006432 5-3 3
580003129 11-19 9 580004220 2-21 27 5-37 5 5-25 4
580003130 11-19 18 580004229 2-21 16 580004500 7-18 1 580006441 6-29 1
580003143 11-19 16 580004231 2-21 17 580004528 7-3 15 6-29 3
580003144 11-19 17 580004232 2-21 15 580004571 5-29 26 6-29 5
580003423 6-27 7 580004233 2-21 10 580004592 5-39 19 6-29 7
14-21 4 580004235 2-21 9 5-43 32 6-29 7
580003440 6-3 33 580004236 2-21 11 580004721 4-3 39 580006481 12-15
580003455 6-29 1 580004237 2-21 12 4-7 42 580006483 12-15
580003531 4-7 20 580004239 2-21 2 580004761 4-4 42 580006486 12-15
580003569 1-7 36 580004242 2-17 22 4-7 41 580006490 8-3 9
1-9 21 2-19 6 580005197 2-11 3 10-9
580003575 7-11 8 2-26 6 580005248 2-17 24 580006493 8-3 10
580003591 2-35 19 2-29 10 580005255 2-17 5 10-9
6-15 46 580004243 2-19 10 580005256 2-19 9 580006530 6-3 5
6-20 56 580004245 2-29 15 580005302 2-7 6 6-16 60
580003615 5-41 8 580004248 2-13 24 6-15 21 6-20 70
6-3 21 580004277 2-29 20 6-19 26 580006531 6-3 4
580003715 14-5 9 580004281 2-29 4 580005348 2-7 4 580006543 6-27 38
580003819 5-49 1 580004286 2-21 21 580005407 2-25 2 14-31 8
580003820 5-49 2 2-29 24 580005448 2-9 16 580006573 9-5 1
580003821 5-49 4 580004294 2-7 3 580005493 14-23 12 580006579 6-9 5
580003822 5-49 6 2-21 23 14-25 12 580006583 6-4 45
580003823 5-49 7 2-29 13 14-27 13 580006584 6-3 11
580003824 5-49 7 580004301 2-17 2 580005611 6-27 3 580006628 6-25 7
580003825 5-49 9 580004302 2-17 3 580005693 6-29 1 580006629 6-25 36
580003826 5-49 11 580004303 2-17 4 580005854 5-47 14 580006630 6-25 38
580003827 5-49 13 580004306 2-17 9 580005855 5-47 16 580006715 7-7 26
580003828 5-49 16 580004307 2-17 10 580005856 5-47 18 580006716 7-7 26
580003829 5-49 8 580004309 2-17 21 580005857 5-47 19 580006753 11-3 14
580003830 5-49 15 580004312 2-17 14 580005858 5-47 21 11-17
580003941 8-3 39 580004314 2-17 15 580005860 5-47 7 580006800 14-28 2

15-11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580006803 14-28 2 5-33 17 580007845 12-35 12 580008682 11-17 1
580006805 14-28 1 580007106 12-11 580007848 12-47 18 580008686 11-17 2
580006808 14-28 2 580007107 12-11 580007853 12-18 33 580008695 5-13 4
580006832 11-3 28 580007108 12-11 12-40 33 580008696 5-13 5
580006873 9-3 10 580007113 12-11 580007855 12-5 8 580008698 5-13 7
580006874 9-3 10 580007114 12-11 12-35 14 580008699 5-13 8
580006876 9-3 9 580007115 12-11 580007856 13-34 26 580008700 5-13 9
580006877 9-3 14 580007124 12-31 10 580007857 12-21 15 580008701 5-13 10
580006885 11-7 24 12-55 10 12-47 17 580008702 5-13 11
11-9 26 13-11 6 580007860 12-7 16 580008703 5-13 12
580006886 7-21 2 580007125 12-31 11 580007861 12-18 32 580008775 2-53 9
580006887 11-3 27 12-55 11 12-40 32 580008777 2-43 8
580006891 5-31 1 13-11 7 580007862 12-7 8 580008796 14-28 1
5-37 580007144 7-7 38 580007863 12-18 31 580008797 8-9 2
580006893 5-29 24 580007188 9-15 20 12-40 31 580008798 8-9 2
580006894 12-11 3 580007199 1-9 13 580007870 12-8 24 580008799 8-9 2
12-43 3 580007235 2-31 2 12-17 27 580008800 8-9 1
580006895 12-11 3 580007316 7-3 4 12-39 27 580008801 8-7 1
12-11 3 580007317 7-3 3 580007871 12-8 25 580008802 8-7 2
580006896 12-11 3 580007318 7-3 5 12-17 28 580008803 8-7 2
12-43 3 580007359 7-3 27 12-39 28 580008804 8-7 2
580006903 13-27 10 580007362 7-3 30 580007995 11-3 36 580008805 8-7 2
13-30 13 7-11 2 580007999 9-15 24 580008808 7-17 14
13-34 15 580007363 7-3 30 580008000 9-15 12 580008809 14-28 2
580006906 3-3 14 7-11 2 580008001 9-15 22 580008810 14-28 2
580006918 5-3 12 580007364 7-3 30 580008002 9-15 23 580008811 14-28 2
5-25 22 7-11 2 580008003 9-15 19 580008813 12-12 10
5-25 22 580007365 7-3 31 580008004 9-15 4 12-12 10
580006920 4-7 32 580007557 11-3 35 580008005 9-15 16 12-43 10
4-7 32 11-7 3 580008010 14-13 6 580008814 12-12 10
580006921 4-7 32 11-9 2 580008064 1-27 8 12-43 10
4-7 32 12-8 28 580008094 9-5 25 580008844 2-5 5
580006930 11-3 4 580007558 5-3 25 580008135 1-7 19 2-33 6
580006965 4-4 59 580007680 5-9 5 1-7 28 580008847 2-7 9
4-7 28 580007683 5-7 24 580008277 9-9 7 7-11 11
580006966 4-4 58 580007698 5-9 4 580008280 12-8 29 580008913 10-3 7
4-7 29 580007719 5-33 4 580008283 12-8 27 10-7
580007011 12-55 1 580007724 5-7 3 580008303 2-11 24 580008915 10-3 18
580007013 12-55 1 580007726 5-7 2 580008320 6-11 16 580008916 10-3 22
580007021 12-55 1 580007800 7-3 17 6-15 50 580008922 11-7 37
580007022 12-55 1 580007834 7-8 48 6-20 60 11-9 39
580007023 12-55 580007835 7-8 48 580008327 4-3 28 580008923 11-7 38
580007025 12-55 580007836 7-7 18 580008371 6-3 12 11-9 40
580007027 12-55 580007839 12-7 18 580008524 5-3 26 580008924 11-7 33
580007028 12-55 12-17 21 580008575 2-45 37 11-9 35
580007029 11-11 13 12-39 21 580008599 2-43 21 580008931 9-5 21
11-13 13 580007841 12-5 12 580008600 2-43 23 9-15
580007035 1-5 3 580007842 12-5 12 580008602 2-49 22 580008937 5-3 8
580007036 1-5 2 580007843 12-21 20 580008603 7-21 3 5-25 16
580007037 1-21 2 12-47 18 580008630 12-18 34 580008938 5-3 9
580007039 5-29 12 580007844 12-35 12 12-40 34 5-3 9

15-12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-25 15 580009084 11-11 22 580009208 7-7 25 580009531 2-7 13
5-25 15 11-13 22 580009210 7-7 7 7-11 4
580008940 2-7 10 580009086 11-13 35 580009211 7-3 22 580009716 9-9 9
7-11 5 580009088 11-13 38 580009212 7-3 23 580009721 7-17 35
580008965 5-3 6 580009096 2-49 29 7-17 23 580009733 9-9 12
5-25 24 580009099 10-3 34 580009213 7-3 24 580009734 9-9 12
580008966 11-11 36 580009100 10-3 32 580009214 7-3 28 580009744 9-9 16
11-13 36 580009101 10-3 33 580009215 7-3 11 580009745 9-9 15
580008974 2-25 9 580009102 10-3 32 580009216 7-3 12 580009746 9-9 14
580008988 1-19 6 580009103 10-3 33 580009217 7-3 34 580009773 5-13 1
4-3 36 580009106 11-11 23 580009218 7-7 1 580009775 5-13 3
4-3 36 11-13 23 580009223 7-7 3 580009776 5-15 13
4-4 62 580009113 6-15 3 580009226 7-3 10 580009793 12-21 11
4-7 4 6-19 3 7-11 1 12-47 10
580009006 2-17 1 580009114 6-15 4 580009228 7-13 1 580009806 5-29 13
580009024 11-3 41 6-19 4 580009232 7-15 1 580009854 7-7 9
580009030 12-43 580009119 8-7 6 580009235 7-3 2 580009875 12-47 23
580009031 12-43 14-28 6 580009236 7-4 39 580009876 12-47 23
580009032 12-43 580009125 7-11 11 580009238 7-7 1 580009877 12-47 23
580009033 12-43 580009149 10-3 25 580009241 7-3 7 580009879 12-47 23
580009034 12-43 580009150 10-3 15 580009242 7-3 6 580009882 12-35 1
580009036 12-43 580009158 14-18 2 580009243 7-7 11 580009883 12-37 1
580009037 11-3 8 14-20 7-19 580009884 12-5 6
580009038 12-43 14-41 9 580009244 7-19 1 12-35 11
580009040 12-43 14-43 9 580009246 7-19 3 580009886 12-47 1
580009041 12-43 580009159 6-3 36 580009247 7-7 6 580009887 12-47 2
580009042 12-43 580009161 14-19 3 580009248 7-7 36 580009888 12-47 27
580009049 12-51 14-21 580009251 7-17 26 580009889 12-21 9
580009050 12-27 14-39 3 580009252 7-17 17 12-47 8
12-51 580009173 2-7 20 580009253 7-17 18 580009890 12-21 16
580009051 12-51 580009176 2-7 9 580009254 7-17 22 12-47 24
580009052 12-27 7-11 11 580009266 2-43 11 580009892 12-21 14
12-51 580009177 2-7 11 580009275 2-45 30 12-47 15
580009053 12-51 7-11 6 580009276 2-45 30 580009893 12-15 8
580009055 12-51 580009191 7-7 34 580009286 2-46 50 12-37 6
580009056 12-51 580009192 7-22 5 580009292 6-3 18 13-3 2
580009057 12-27 580009193 7-7 33 580009298 1-9 9 580009896 12-33 1
12-51 580009194 7-7 28 580009321 5-15 9 580009897 12-35 1
580009058 12-27 580009195 7-7 27 580009397 13-34 22 580009898 12-37 1
12-51 580009196 7-7 22 580009399 13-34 19 580009899 12-47 23
580009059 12-51 580009197 7-7 16 580009401 13-33 7 580009900 12-33 1
580009062 11-3 10 580009198 7-7 17 13-33 8 580009901 12-35 1
580009065 5-3 2 580009199 7-8 66 580009402 13-34 13 580009902 12-37 1
5-25 9 580009200 7-7 23 580009403 13-34 30 580009905 12-33 1
580009070 5-3 7 580009201 7-8 60 580009413 14-35 3 580009906 12-35 1
5-25 23 580009202 7-8 61 580009414 14-35 3 580009907 12-37 1
580009073 11-3 3 580009203 7-7 24 580009415 14-35 4 580009908 12-33 1
580009076 11-13 33 580009204 7-8 62 580009416 14-35 4 580009909 12-37 1
580009078 11-13 34 580009205 7-8 63 580009440 14-35 9 580009916 12-33 1
580009083 11-11 40 580009206 7-8 64 580009448 12-8 29 580009922 12-15 8
11-13 41 580009207 7-8 65 580009477 12-8 27 12-37 6

15-13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-7 15 580010353 14-41 4 580010900 6-25 35 580011224 10-9 27
580009924 12-35 1 580010392 1-17 3 580010901 6-25 37 10-17 7
580009937 12-5 1 580010394 1-17 3 580010902 6-25 39 580011225 10-9 27
580009940 12-5 1 580010442 14-31 7 580010903 6-25 40 10-17 7
580009943 12-5 1 14-32 580010904 6-25 41 580011421 10-13 1
580009951 12-3 1 580010446 14-43 4 580010905 6-25 42 580011422 10-13 1
580009954 12-3 1 580010447 14-13 5 580010906 6-25 8 580011423 10-13 2
580009957 12-3 1 14-43 1 580010945 5-39 16 580011432 10-13 6
580009965 13-33 2 580010448 14-43 3 5-43 20 580011433 10-13 6
580009966 13-34 32 580010449 14-39 10 580010954 3-5 1 580011434 10-13 7
580009974 13-33 2 580010483 7-21 5 580010955 3-3 15 580011435 10-13 7
580009976 13-34 31 580010485 3-5 5 3-5 1 580011436 10-13 8
580009977 13-33 1 580010738 6-27 17 580010991 5-5 1 580011437 10-13 9
13-33 2 580010739 6-27 39 5-25 3 580011438 10-13 9
580009978 13-34 32 580010741 1-5 13 5-27 1 580011439 10-13 10
580009979 13-34 32 580010743 1-5 14 580010993 5-5 2 580011440 10-13 10
580009980 13-33 1 580010790 11-7 32 5-27 2 580011441 10-13 11
580009981 13-34 32 11-9 34 580010994 5-5 4 580011443 10-13 14
580009982 13-34 32 580010791 11-3 26 5-27 4 580011444 10-13 15
580009983 13-34 31 580010859 6-16 57 580011016 11-3 5 580011445 10-13 16
580009984 13-33 1 6-20 67 580011017 1-23 1 580011446 10-13 19
580009985 13-34 32 580010861 5-41 23 1-25 580011447 10-13 21
580009986 13-34 31 5-43 20 580011018 1-23 1 580011448 10-13 22
580009993 13-33 1 6-16 59 1-25 580011458 10-7 1
13-33 2 6-20 69 580011021 1-25 9 580011459 10-7 6
580009994 13-34 32 580010873 6-25 1 580011022 1-25 9 580011460 10-7 9
580009995 13-34 31 580010874 6-25 2 580011023 1-23 12 580011461 10-7 13
13-33 1 580010875 6-25 3 1-25 8 580011462 10-7 14
13-33 2 580010876 6-25 4 580011024 1-25 5 580011463 10-7 8
580009996 13-33 1 580010878 6-25 5 580011025 1-25 4 580011464 10-7 17
580009997 13-33 2 580010879 6-25 5 580011026 1-25 2 580011465 10-7 5
580009998 13-34 31 580010880 6-25 9 580011028 1-25 3 580011466 12-8 27
13-33 2 580010881 6-25 17 580011030 1-25 11 580011467 10-7 4
580009999 13-33 1 580010882 6-25 6 580011031 1-25 12 580011468 12-8 29
580010000 13-34 31 580010883 6-25 18 580011066 6-3 31 580011469 10-7 2
580010001 13-34 31 580010884 6-25 19 580011097 8-7 9 580011470 10-7 3
580010002 13-34 32 580010885 6-25 20 580011098 6-3 14 580011471 10-7 11
580010003 13-34 31 580010886 6-25 21 580011111 5-15 17 580011472 10-7 12
580010168 13-33 2 580010887 6-25 22 580011155 5-31 8 580011473 10-7 15
580010169 13-33 2 580010888 6-25 23 580011162 7-18 3 580011474 10-7 7
580010233 11-21 14 580010889 6-25 24 7-19 2 580011475 10-7 10
580010268 12-3 5 580010890 6-25 25 580011163 7-7 40 580011476 12-8 27
12-15 14 580010891 6-25 26 7-18 580011477 12-8 29
580010272 1-9 17 580010892 6-25 27 580011200 10-9 2 580011481 12-8 27
580010279 12-3 3 580010893 6-25 28 580011203 10-9 3 580011483 12-8 29
12-5 2 580010894 6-25 29 580011206 10-9 3 580011489 10-13 26
12-17 5 580010895 6-25 30 580011208 10-13 2 10-17 7
12-21 23 580010896 6-25 31 580011219 10-9 1 580011490 10-13 26
12-33 3 580010897 6-25 32 580011220 10-9 1 10-17 7
12-35 3 580010898 6-25 33 580011222 10-9 580011491 12-8 29
12-39 5 580010899 6-25 34 580011223 10-9 580011609 12-15 13

15-14
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
12-31 14 13-7 4 580012294 7-7 10 580012670 13-30 12
12-55 14 13-11 4 580012331 10-4 50 13-34 27
13-3 9 13-17 4 580012336 11-13 24 580012678 1-5 15
13-7 5 580012106 11-3 30 580012350 11-21 16 580012688 5-45 8
13-11 5 580012151 11-3 15 580012383 12-7 12 580012728 3-3 3
13-17 5 580012167 11-9 24 12-8 35 580012732 3-5 1
580011639 6-3 30 580012168 11-9 25 580012450 13-3 1 580012758 7-7 37
580011640 13-33 1 580012169 13-23 7 13-5 7-17
13-33 2 13-25 7 580012451 13-3 1 580012765 1-7 2
580011642 13-33 1 580012171 13-23 1 13-5 1-7 7
580011643 13-34 31 580012172 13-23 2 580012452 13-7 1 580012769 13-35 2
580011646 13-34 32 580012173 13-23 1 13-9 580012772 13-27 4
580011673 10-7 18 580012174 13-23 2 580012453 13-7 1 13-30 18
580011674 10-7 16 580012175 13-23 3 13-9 13-33 3
580011736 1-9 22 580012176 13-23 4 580012454 13-11 1 580012812 11-19 19
580011753 7-18 5 580012177 13-23 3 13-13 580012814 11-19 11
580011764 14-5 11 580012178 13-23 4 580012455 13-11 1 580012815 11-19 13
14-13 16 580012183 12-15 5 13-15 580012821 13-35 4
580011768 2-31 4 12-31 5 580012456 13-17 1 580012838 7-8 55
580011886 5-37 3 12-55 5 13-19 580012842 11-19 2
580011887 5-37 2 13-3 16 580012457 13-17 1 580012843 11-19 4
580011889 5-37 1 13-7 12 13-19 580012844 11-19 6
580011890 5-37 6 13-11 18 580012458 13-3 580012846 11-19 7
580011891 5-37 7 13-17 12 580012459 13-3 580012847 11-19 8
580011892 5-37 8 580012184 12-15 4 580012460 13-7 580012853 5-9 15
580011893 5-37 4 12-31 4 580012461 13-7 580012856 13-35 3
580011963 4-4 63 12-55 4 580012462 13-11 580012980 5-39 3
580011976 5-9 13 13-3 11 580012463 13-11 5-43 8
580011980 1-9 20 13-7 7 580012464 13-17 580012985 11-13 30
580011995 10-10 31 13-11 13 580012465 13-17 580012986 11-11 5
580011996 10-10 32 13-17 7 580012466 14-23 6 11-13 5
580011997 10-9 30 580012185 12-15 3 14-25 6 580012987 7-21 4
580012000 12-55 12-31 3 14-27 7 9-3 5
580012070 9-3 8 12-55 3 580012485 1-21 11 11-3 40
11-7 18 13-3 13 14-5 2 11-7 17
11-9 18 13-7 9 580012486 14-13 12 11-9 17
580012090 9-3 4 13-11 15 580012499 5-39 8 11-11 39
11-7 20 13-17 9 5-43 4 11-13 40
11-9 20 580012221 12-55 1 5-45 580013020 6-16 58
580012093 12-3 4 580012248 7-22 5 580012500 5-45 7 6-20 68
12-5 4 580012253 11-7 23 580012501 5-45 3 580013039 2-13 6
12-15 12 11-9 23 580012514 5-45 5 580013051 14-13 8
12-17 7 580012265 13-25 1 580012563 5-45 4 580013053 5-3 7
12-21 25 580012266 13-25 2 580012565 12-31 1 5-25 26
12-31 13 580012267 13-25 3 580012572 13-35 1 580013054 5-3 8
12-33 5 580012268 13-25 4 580012573 5-47 1 5-25 25
12-35 6 580012269 13-25 1 580012611 12-17 1 580013055 14-5 13
12-37 5 580012270 13-25 2 12-39 1 14-13 3
12-39 7 580012271 13-25 3 580012617 12-17 1 580013082 14-13 19
12-55 13 580012272 13-25 4 12-39 1 580013083 14-13 20
13-3 8 580012280 7-3 8 580012660 10-17 3 580013107 14-31 2

15-15
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580013115 5-11 1 580013257 13-9 1 580013508 1-29 2 580014039 14-7 21
5-13 18 13-19 1 580013509 4-3 19 580014046 11-11 30
580013156 12-21 1 580013258 13-9 2 580013510 4-3 20 580014049 12-31
580013162 12-21 1 13-19 2 580013511 4-3 21 580014056 12-31
580013204 13-5 6 580013259 13-9 7 580013512 4-3 22 580014058 12-31
13-9 3 13-19 7 580013513 4-3 23 580014079 5-7 15
13-13 6 580013321 13-33 1 580013514 12-3 2 5-9 16
13-15 6 580013352 10-17 1 580013596 12-24 5-29 20
13-19 3 580013353 6-15 37 580013598 12-17 4 580014080 11-3 42
580013207 13-5 7 6-19 46 12-39 4 580014081 11-3 21
13-9 4 6-25 580013604 12-17 4 580014082 11-3 9
13-13 7 580013354 5-15 1 12-39 4 580014091 11-7 14
13-15 7 580013355 5-15 2 580013698 12-24 11-9 13
13-19 4 580013357 5-15 8 580013716 1-9 23 580014092 11-7 31
580013208 13-5 8 580013358 5-15 11 6-4 47 11-9 33
13-9 5 580013360 5-15 6 580013743 12-24 580014095 11-22 5
13-13 8 580013370 5-13 13 580013749 12-24 580014096 11-19 14
13-15 8 5-15 4 580013798 4-3 3 580014098 5-7 4
13-19 5 580013371 5-15 7 580013800 4-3 25 5-29 25
580013209 13-5 9 580013372 5-15 14 580013801 13-5 5 580014100 1-23 7
13-9 6 580013375 4-3 27 580013802 13-13 5 580014101 1-23 8
13-13 9 580013419 1-15 1 580013803 13-5 5 580014102 1-23 9
13-15 9 580013420 1-15 2 580013804 13-15 5 580014103 1-23 10
13-19 6 580013421 1-15 3 580013805 13-19 9 580014104 1-23 11
580013210 13-5 12 580013422 1-15 4 580013806 13-9 10 580014107 13-30 14
13-13 10 580013423 1-15 5 580013807 13-19 9 580014131 5-9 20
13-15 12 580013425 1-15 7 580013808 13-9 10 580014133 5-13 6
580013211 13-5 13 580013427 1-15 6 580013810 12-24 580014145 13-11
13-13 11 580013459 11-3 1 580013816 12-24 580014146 13-11 1
13-15 13 11-19 580013852 12-24 13-13
580013212 13-5 1 580013460 11-3 1 580013858 12-24 580014147 13-11
13-13 1 11-19 580013937 6-15 2 580014148 13-17
13-15 1 580013480 13-5 14 6-19 2 580014149 13-17
580013213 13-5 2 13-13 12 580013977 2-45 13 580014150 13-11 1
13-13 2 13-15 14 580014000 2-31 9 13-15
13-15 2 580013481 13-5 15 580014004 14-15 17 580014151 13-17 1
580013214 13-5 3 13-9 15 14-17 20 13-19
13-13 3 13-13 13 580014005 14-9 8 580014152 13-17 1
13-15 3 13-15 15 580014008 14-3 5 13-19
580013253 13-5 11 13-19 15 580014009 14-7 18 580014156 10-3 8
13-9 11 580013483 13-9 14 14-15 9 580014157 10-3 44
13-15 11 13-19 14 14-17 18 580014158 8-3 3
13-19 11 580013486 12-8 27 580014013 14-15 8 580014159 8-3 35
580013254 13-5 10 580013487 1-5 8 580014014 14-15 10 580014160 9-5 30
13-9 8 580013496 1-25 1 580014016 14-17 10 580014161 9-9 27
13-15 10 580013497 1-25 1 580014017 14-17 17 580014163 9-9 22
13-19 8 580013498 1-23 13 580014019 14-15 12 580014164 12-7 17
580013255 13-9 12 1-25 10 14-17 16 12-33 14
13-19 12 580013506 7-3 9 580014020 14-7 20 580014165 12-11 8
580013256 13-9 13 580013507 7-3 10 580014025 13-34 32 12-11 8
13-19 13 7-11 1 580014038 14-3 10 580014166 12-21 3

15-16
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
12-47 16 580014466 1-13 38 580015171 5-41 2 580016175 13-30 6
580014167 12-47 16 580014467 1-13 39 5-43 26 580016176 13-30 6
580014168 12-21 3 580014468 1-13 40 580015202 5-41 9 580016181 13-30 6
12-47 16 580014469 1-13 34 580015211 13-30 27 580016182 13-30 6
580014169 12-31 20 580014470 1-15 8 580015214 13-30 27 580016557 1-5 18
12-55 20 580014471 1-13 42 580015217 13-30 27 580016558 7-7 30
13-11 10 580014473 1-13 29 580015220 13-30 27 8-5
580014172 12-7 17 580014474 1-13 41 580015264 13-30 26 580016583 14-3 11
580014174 12-31 21 580014475 8-7 2 580015270 13-30 26 14-7 14
12-55 21 580014527 10-7 6 580015288 13-30 28 580016584 14-7 15
13-11 11 580014690 5-45 9 580015294 13-30 28 580016585 14-7 10
580014179 12-47 16 580014761 14-3 4 580015437 14-45 2 14-9 14
580014184 7-3 36 580014762 14-3 3 580015441 14-45 6 580016586 14-7 23
580014185 7-7 8 580014771 14-9 6 580015528 14-3 9 580016587 14-9 13
580014188 8-7 2 580014777 14-7 29 580015529 14-11 1 580016588 14-15 6
580014189 8-9 2 580014778 14-9 5 580015530 14-7 24 14-17 14
580014190 8-7 2 580014779 14-9 9 580015531 14-9 12 580016693 13-30 14
580014191 8-9 2 580014784 14-7 8 14-15 3 580016727 1-30 4
580014192 8-9 2 580014785 14-7 11 14-17 8 1-33 4
580014214 12-31 1 580014787 14-7 7 580015532 14-11 13 580016733 11-3 28
580014225 12-31 1 14-9 1 580015590 14-15 2 580016736 1-30 7
580014229 11-19 1 14-11 2 14-17 1 1-33 7
580014230 11-19 1 580014789 14-9 17 580015591 14-15 7 580016815 6-23 35
580014231 11-19 20 580014790 14-7 3 14-17 15 580016816 12-24 13
580014232 5-7 26 580014797 14-11 3 580015592 14-15 19 580016817 12-24 13
5-9 18 580014800 14-11 8 14-17 2 580017023 6-30 15
11-3 24 580014801 14-11 7 580015633 14-7 27 580017034 5-7 19
580014233 1-13 580014808 14-18 1 14-15 20 580017233 5-39 9
1-15 580014811 14-11 12 14-17 3 5-43 30
580014234 1-13 580014812 14-11 10 580015634 14-7 28 580017291 8-3 25
1-15 580014817 14-18 1 14-15 21 580017374 1-17 7
580014243 11-19 21 580014829 1-19 3 580015759 14-3 8 580017492 12-55 10
580014244 11-19 6 4-3 33 580015760 14-7 12 13-17 20
580014253 12-24 2 4-3 33 580015761 14-7 13 580018438 7-17 12
580014256 12-24 2 580014836 2-53 2 580015762 14-7 9 580018544 13-19 9
580014259 12-24 2 580014837 2-45 3 580015763 14-9 10 580018545 13-19 9
580014262 12-24 2 580014838 2-53 1 580015764 14-11 9 580018546 13-15 5
580014265 12-24 2 580014839 2-45 29 580015767 14-15 15 580018547 13-13 5
580014268 12-24 2 580014840 2-49 18 580015768 14-17 12 580018888 1-15 9
580014271 12-24 2 580014841 2-46 48 580015799 5-34 3 580018935 13-30 2
580014274 12-24 2 580014862 9-16 3 580015814 11-4 44 580018941 13-30 2
580014292 1-19 2 580014866 8-9 6 580015831 6-15 24 580018968 13-30 4
4-3 38 580014954 9-16 3 6-19 33 13-30 1
580014294 12-24 1 580014955 8-7 2 580015911 5-31 21 580019058 13-30 4
580014295 12-24 1 580014956 8-9 2 6-15 43 13-30 1
580014407 1-7 23 580014984 1-7 17 6-20 53 580019059 13-30 4
580014408 1-7 22 580014987 8-9 7 580016129 13-30 2 13-30 1
580014430 1-7 18 9-16 3 580016130 13-30 3 580019065 13-30 4
580014462 1-13 1 580015022 10-4 54 580016131 13-30 3 13-30 1
580014463 1-13 1 580015023 13-34 31 580016136 13-30 3 580019095 6-33 5
580014465 1-13 37 580015148 2-43 6 580016137 13-30 3 580019096 6-33 5

15-17
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580019117 6-30 11 6-29 5 7-11 580023871 6-27 28
6-33 2 6-29 5 7-22 580023924 6-30 14
580019125 6-33 14 6-29 6 580020930 2-53 10 580023943 6-30 15
580019146 13-30 5 6-29 6 580021061 6-29 2 580024220 5-11 5
580019152 13-30 5 6-29 7 580021062 6-29 1 580024225 5-13
580019186 13-30 2 6-29 7 6-29 3 580024298 11-3 44
580019210 13-30 5 6-30 9 6-29 5 580024370 5-15 3
580019216 13-30 5 580019352 6-33 6 6-29 5 580024373 4-7 35
580019243 6-34 15 580019357 8-5 9 6-29 5 580024374 4-7 18
6-34 16 580019358 8-5 1 6-29 6 580024421 7-17 30
6-34 17 580019359 8-5 2 6-29 6 580024558 5-13 2
580019266 14-20 1 580019360 8-5 3 6-30 8 580024559 5-15
580019267 14-20 1 580019361 8-5 4 6-30 9 580024601 10-4 53
580019268 14-20 1 580019362 8-5 5 580021079 10-3 2 580024658 2-35 17
14-32 1 580019363 8-5 6 580021096 6-29 1 2-37 9
580019269 6-30 13 580019364 8-5 8 580021098 6-31 26 580024707 13-30 20
6-30 19 580019365 8-5 7 580021205 7-17 27 13-34 16
6-31 20 580019388 11-17 3 580021564 14-41 11 580024952 6-31 22
6-33 1 580019391 10-3 28 580021863 9-9 6-31 28
6-34 18 580019503 5-13 21 580021864 9-9 9 6-33 8
14-20 1 580019516 7-13 11 580022130 9-7 8 6-33 11
14-32 1 7-15 11 580022493 11-22 15 580024953 14-21 1
580019283 6-31 21 580019520 11-21 17 580022536 2-33 2 580024954 6-31 27
580019293 6-34 18 580019521 3-3 13 580022542 6-11 17 6-33 7
580019294 6-34 18 580019522 3-3 1 6-15 49 6-33 12
580019295 6-30 13 580019523 11-21 15 6-20 59 14-21 1
6-30 19 580019574 3-3 11 580022770 11-22 17 580024955 6-31 22
6-30 20 580019579 14-7 19 580022867 6-30 15 6-31 28
6-33 1 580019580 14-7 19 580022875 6-33 3 6-33 8
6-34 18 580019593 8-3 25 580022876 6-33 3 6-33 11
580019308 6-33 2 580020036 7-13 10 580022887 6-33 14 580025012 6-29 1
580019309 6-30 11 7-15 10 580022889 6-33 13 580025014 6-30 19
580019317 6-33 4 580020040 7-13 12 580022964 9-5 11 580025050 6-30 17
580019318 6-33 4 7-15 12 580022992 6-30 14 580025051 6-30 17
580019319 6-33 4 580020041 7-13 12 580023021 3-3 32 580025052 6-30 17
580019327 6-29 1 7-15 12 580023022 3-3 33 6-30 17
580019328 6-29 1 580020334 2-41 14 580023023 3-3 31 580025055 6-31 24
580019329 6-29 5 580020546 7-3 16 580023056 14-5 3 580025157 2-5 12
6-29 5 7-13 1 580023057 11-7 1 2-33 13
6-29 6 580020547 7-3 14 580023088 14-9 7 580025215 6-31 24
6-29 7 7-15 580023108 14-15 22 580025217 6-30 10
6-30 9 580020550 7-3 14-17 10 6-30 12
580019330 6-29 3 7-7 580023146 1-13 2 6-30 16
6-30 8 7-11 580023147 1-13 2 6-34 15
580019333 6-31 26 7-22 580023253 5-31 24 6-34 16
580019339 6-30 11 580020552 7-3 580023275 6-9 7 6-34 17
6-33 2 7-7 580023407 14-18 1 580025220 6-30 10
580019342 6-33 4 7-11 580023419 14-18 1 6-30 12
580019350 6-31 26 7-22 580023420 14-18 1 6-30 16
580019351 6-29 5 580020553 7-3 580023865 6-27 31 580025320 6-31 21
6-29 5 7-7 580023866 6-27 32 14-32 1

15-18
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580025322 6-30 18 12-31 2 580028951 14-3 6 580032627 2-43 13
14-20 1 12-33 2 14-18 1 580032628 2-45 20
580025325 6-30 20 12-35 2 580029125 13-27 6 580032777 5-9 19
580025326 6-30 13 12-37 2 13-30 8 580032781 1-5 22
6-33 1 12-39 1 580029213 13-27 1 580032782 1-23 14
580025330 6-30 20 12-55 2 580029219 13-27 1 580032783 1-23 15
580025331 14-32 1 580026923 13-34 17 580029224 13-27 3 580032798 7-13 8
580025332 6-30 13 580026924 13-34 29 580029225 13-27 1 7-15 8
6-33 1 580026931 2-43 27 580029230 13-27 3 580032816 2-31 10
580025334 6-30 19 580026934 1-27 26 580029248 13-27 3 580033132 2-22 3
580025335 14-20 1 580026954 9-13 9 580029256 13-27 2 580033229 2-13 22
580025500 5-3 5 580027220 11-21 18 580029261 13-27 2 580033240 5-29 21
5-25 18 580027261 2-35 20 580029267 13-27 2 580033292 12-21 3
580025593 5-3 21 2-38 3 580029699 4-7 26 580033417 10-3 41
5-25 19 2-49 25 580030014 9-5 26 580033449 9-16 5
580025794 6-31 25 580027276 14-7 1 580030091 2-31 6 580033581 14-45 11
6-33 9 580027277 14-7 5 580030394 13-11 28 580033592 14-45 8
580025797 6-33 10 580027278 14-7 2 580030396 13-11 29 580033597 6-27 41
580025840 6-31 25 580027279 14-7 25 580030397 13-17 27 580033641 1-7 14
6-33 9 580027280 14-7 25 580030398 13-17 28 580034399 14-3 2
580025851 6-33 4 580027572 2-7 8 580030536 5-3 10 580034510 3-3 5
580025858 6-30 14 3-3 19 5-25 10 580034615 6-27 15
580025862 6-31 25 5-34 1 580030966 5-31 7 580034616 6-27 37
6-33 9 580027573 2-35 16 580031077 5-9 3 580034760 2-7 9
580025916 7-3 33 2-37 11 580031190 2-49 35 7-11 11
7-11 3 580027593 14-15 13 580031642 3-3 16 580034809 6-11 4
580026105 13-7 22 14-17 4 580031672 12-15 15 6-11 5
580026106 13-7 21 580027619 6-16 54 580031673 12-15 15 580034918 7-13 9
580026107 13-3 22 6-20 64 12-31 16 7-15 9
580026108 13-3 21 580027652 7-11 10 12-35 4 580034999 1-30 3
580026205 4-7 13 580027691 14-13 7 12-37 3 1-32 3
580026207 4-7 36 580027706 6-30 14 12-55 16 1-33 3
580026246 3-3 10 580027947 14-7 25 13-3 6 580035001 1-30 2
580026621 14-23 7 580027948 14-7 26 13-7 2 1-32 2
14-25 7 580027949 14-15 13 13-11 2 1-33 2
14-27 8 580027950 14-15 13 13-17 2 580035011 1-30 6
580026653 3-3 2 580027951 14-17 4 580031674 12-15 15 1-33 6
580026751 1-30 5 580027952 14-17 4 580032011 3-3 18 580035017 1-31 8
1-33 5 580027954 14-15 13 580032188 5-33 7 1-33 8
580026753 1-32 4 580027955 14-17 4 580032356 1-7 14 580035018 1-32 5
1-33 5 580028237 6-9 1 580032440 2-35 11 1-33 6
580026803 2-43 18 580028348 4-7 21 2-37 21 580035019 1-32 7
580026829 6-11 32 580028393 4-7 19 6-15 44 1-33 8
580026830 6-15 18 580028441 6-37 4 6-20 54 580035104 7-13 3
580026862 2-50 51 580028666 5-41 20 580032601 5-29 5 7-15 3
2-53 1 5-43 29 580032616 2-46 46 580035444 9-5 33
580026863 2-53 4 580028717 13-27 5 580032617 2-43 19 580035541 1-9 7
580026883 6-29 1 580028718 13-27 7 580032618 2-45 21 580035542 1-9 10
580026922 12-15 2 580028819 11-4 47 580032620 2-45 44 580035543 1-9 8
12-17 1 11-7 2 580032621 2-46 45 580035844 14-43 1
12-21 1 11-9 1 580032622 2-46 47 580036350 6-27 42

15-19
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580036358 6-27 43 580040434 8-3 580042917 5-43 18 580045671 11-7 36
580036481 6-27 18 580040443 8-3 9 580042918 4-3 7 11-9 38
580036525 5-33 6 10-13 580042969 2-35 21 580045683 11-7 22
580036612 8-3 7 580040444 8-3 10 580042996 11-11 1 11-9 22
580036615 8-3 2 10-13 11-13 1 580045693 11-3 11
580036664 8-3 6 580040445 8-3 11 580043105 2-43 580046095 5-31 5
580036920 2-38 2 580040474 5-43 12 2-45 580046106 4-3 12
2-49 26 580040592 2-15 7 2-53 4-4 49
580037179 5-31 18 580040599 2-9 21 2-55 580046107 4-4 56
6-15 12 580040613 2-29 8 2-57 580046165 5-43 13
6-19 12 580040633 2-11 15 580043107 2-43 580046166 5-43 13
580037291 8-3 2-11 27 2-45 580046190 5-29 10
580037522 5-33 8 580040640 2-25 8 2-53 580046191 5-29 8
580037687 13-20 4 580040672 2-21 13 2-57 580046192 5-29 1
580037688 13-20 5 580040818 3-3 30 580043125 2-37 2 580046193 5-29 7
580038527 4-7 22 580040875 2-21 6 580043165 2-59 1 580046194 5-31 11
580038957 6-3 26 2-25 4 580043255 5-9 24 580046331 2-37 15
580039173 13-9 9 2-31 3 580043256 5-9 7 580046410 6-9 15
13-19 10 580040974 11-21 2 580043282 5-9 2 580046449 11-11 21
580039174 13-9 9 580041147 5-33 5 580043453 6-15 31 11-13 21
13-19 10 580041237 5-3 4 6-19 40 580046451 5-34 2
580039175 13-5 4 580041240 5-3 4 580043655 6-27 27 580046485 2-37 6
13-13 4 580041363 10-13 580043693 2-37 24 580046486 2-35 1
580039177 13-5 4 580041364 10-13 580043696 2-37 23 580046488 2-35 3
13-15 4 580041728 12-27 12 580043705 14-9 20 2-37 3
580039188 10-13 3 580041729 12-28 14 580043718 9-3 2 580046499 2-49 3
580039189 10-13 3 580041881 6-15 25 11-7 6 580046531 2-37 8
580039203 11-21 4 6-19 34 11-9 5 2-45 43
580039230 4-4 53 6-27 580043719 11-7 7 580046602 2-7 23
580039232 4-4 54 580041883 13-30 7 11-9 6 580046604 5-33 19
580039438 2-35 7 580041884 13-30 7 580043736 9-9 10 580046634 2-37 5
5-43 17 580041897 6-9 14 580043737 9-9 35 580046697 7-13 12
580039498 6-3 1 580042072 5-39 11 580044609 11-11 2 7-15 12
580039532 8-7 8 5-41 15 11-13 2 580046709 14-9 4
8-9 9 580042184 5-3 1 580044610 11-11 3 580046789 3-3 35
580039547 2-49 36 5-5 11-13 3 580046800 5-19 11
580039596 6-7 2 580042487 3-3 34 580044795 6-15 48 580046804 5-19 3
580039610 3-3 17 580042755 11-3 12 6-20 58 580046965 12-27 3
580039646 6-9 4 580042853 11-11 32 580044908 6-27 33 580046967 12-27 13
580039661 6-3 38 11-15 580044932 2-35 4 580046997 2-37 4
580039890 2-35 12 580042854 11-13 32 2-37 10 580046998 2-37 7
580039900 2-59 7 11-15 580044947 6-9 11 580047145 5-31 12
580039904 4-3 11 580042867 5-31 10 580045112 6-15 30 580047169 5-31 13
4-4 48 5-33 13 6-19 39 580047206 2-59 4
580040354 6-15 16 580042890 6-3 37 580045113 6-15 35 580047207 2-59 6
580040368 14-7 3 6-29 6-19 44 580047220 2-9 1
14-9 15 6-33 580045322 9-3 13 580047221 2-9 5
14-39 5 580042895 6-3 37 11-7 19 580047222 2-9 13
14-41 1 6-29 11-9 19 580047223 2-9 8
580040373 5-25 1 6-33 580045670 11-7 35 580047224 2-9 14
580040409 8-3 11 580042901 5-33 14 11-9 37 580047225 2-9 11

15-20
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580047226 2-9 7 580047300 2-29 9 580047360 2-19 12 2-21
580047227 2-9 6 580047301 2-29 11 580047361 2-19 13 2-22
580047228 2-9 15 580047302 2-29 12 580047362 2-19 14 2-25
580047229 2-9 18 580047303 2-29 16 580047363 2-19 1 2-26
580047230 2-9 17 580047304 2-29 17 580047365 2-19 3 2-29
2-25 3 580047305 2-29 18 580047366 2-19 4 2-31
580047231 2-15 1 580047306 2-29 19 580047370 2-21 1 580048226 2-7 24
580047232 2-15 2 580047307 2-29 22 580047371 2-21 3 580048449 2-35 23
580047233 2-15 3 580047308 2-29 21 580047372 2-21 4 580048480 1-7 25
580047234 2-15 2 580047309 2-29 2 580047373 2-21 7 580048531 6-9 6
580047235 2-15 2 580047310 2-29 3 580047374 2-21 18 580048571 5-31 17
580047236 2-15 2 580047311 2-29 5 580047375 2-21 19 580048579 3-5 2
580047237 2-15 3 580047312 2-29 6 580047376 2-21 20 580048580 3-5 3
580047238 2-15 3 580047315 2-11 19 580047377 2-31 1 580048581 3-5 4
580047239 2-15 3 580047316 2-11 20 580047378 2-17 23 580048589 5-19 1
580047240 2-15 8 580047317 2-9 22 580047379 2-22 1 580048590 5-19 2
580047241 2-15 12 580047318 2-17 6 580047380 2-22 2 5-21 11
580047260 2-15 14 580047319 2-17 8 580047390 2-29 25 580048592 5-19 4
580047261 2-15 15 580047320 2-17 12 580047393 2-11 21 580048593 5-19 5
580047262 2-15 13 580047321 2-17 13 580047394 2-11 22 580048594 5-19 6
580047263 2-15 13 580047322 2-17 16 580047406 2-9 24 580048595 5-19 7
580047264 2-15 13 580047323 2-17 19 2-11 28 580048596 5-19 8
580047265 2-15 13 580047324 2-17 17 2-13 29 580048597 5-19 9
580047266 2-15 13 580047325 2-17 20 580047409 2-11 23 5-21 7
580047267 2-15 13 580047326 2-13 12 580047410 2-35 24 5-21 10
580047268 2-9 20 580047327 2-13 13 580047411 5-17 7 580048599 5-19 10
580047269 2-11 1 580047328 2-13 14 580047414 2-17 25 580048601 5-19 12
580047270 2-11 4 2-13 27 2-21 28 580048602 5-19 14
580047271 2-11 5 580047329 2-13 15 2-25 10 580048609 5-19 16
580047272 2-11 8 580047330 2-13 16 2-26 8 580048610 5-19 17
580047273 2-11 10 580047331 2-13 17 580047423 6-19 20 5-21 8
580047274 2-11 9 580047332 2-13 18 580047513 10-3 27 580048611 5-19 18
580047275 2-11 11 580047333 2-13 19 580047577 2-26 7 5-23 5
580047276 2-11 13 580047334 2-13 20 580047659 5-45 3 580048612 5-19 19
580047277 2-11 14 580047337 2-13 23 580047661 5-45 11 580048613 5-21 1
2-11 26 580047338 2-13 25 580047694 6-7 1 580048614 5-21 2
580047278 2-11 16 580047339 2-13 26 580047697 6-7 1 580048615 5-21 3
580047279 2-11 17 580047341 2-13 28 580047714 6-15 41 580048616 5-21 4
580047280 2-11 18 580047342 2-21 24 6-19 51 580048617 5-21 5
580047281 2-13 580047343 2-26 580047787 5-3 6 580048618 5-21 6
580047282 2-13 1 580047344 2-26 1 580047848 5-33 11 580048619 5-21 9
580047283 2-13 2 580047345 2-26 2 580047896 5-33 10 580048620 5-21 12
580047285 2-13 3 580047346 2-26 4 580047919 2-35 5 580048621 5-17 6
580047287 2-13 8 580047347 2-25 1 5-43 19 5-23 11
580047288 2-13 7 580047349 2-25 5 580048225 2-7 1 580048622 5-17 8
580047289 2-13 4 580047350 2-25 6 2-9 580048624 5-17 9
580047291 2-13 9 580047351 2-25 7 2-11 580048625 5-17 2
580047292 2-13 10 580047354 2-19 7 2-13 580048661 5-23 1
580047293 2-13 11 580047355 2-19 7 2-15 580048662 5-23 2
580047295 2-21 25 580047356 2-19 8 2-17 580048663 5-23 3
580047299 2-29 7 580047357 2-19 7 2-19 580048664 5-23 4

15-21
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580048665 5-23 7 580049022 11-15 39 900003260 4-3 5 900010298 6-11 37
580048666 5-23 9 580049023 11-15 41 900003263 6-11 1 900011223 2-49 42
580048667 5-23 6 580049024 11-15 42 6-19 19 900011232 5-7 11
580048668 5-23 13 580049032 11-15 40 900003264 6-19 25 900011233 5-7 10
580048669 5-23 12 580049229 2-41 7 900003270 5-31 6 5-31 22
580048804 2-43 11 6-15 20 900005237 2-43 4 900011244 10-4 55
580048821 9-16 4 580049231 2-35 15 900005254 2-43 10 900011247 2-49 37
580048822 9-16 4 2-37 12 900005255 2-43 15 900011248 2-49 34
580048823 9-16 7 5-33 12 2-45 35 900011251 2-38 5
580048825 5-31 19 6-15 14 900005256 2-43 14 2-49 28
5-31 23 6-19 14 900005257 2-7 19 900011253 2-38 4
580048826 5-33 1 580049232 6-27 8 2-43 16 2-49 27
580048843 5-29 2 580049233 6-19 17 900005261 6-21 1 900011268 2-41 20
580048850 2-35 25 580049329 5-33 16 900005278 2-43 20 900011276 2-41 4
2-37 18 580049359 2-35 22 900005280 2-43 9 6-11 34
580048868 2-55 1 580049408 9-7 3 900005282 2-45 2 900011286 4-3 2
580048869 2-55 2 580049409 9-7 3 900005286 2-45 6 900012204 14-25 19
580048870 2-55 3 9-7 4 900005287 2-45 7 900012209 2-41 3
580048871 2-55 4 580049410 9-7 4 900005288 2-45 8 6-11 34
580048872 2-55 5 580049432 5-33 18 900005292 2-45 16 900012210 2-41 23
580048873 2-55 6 580049460 10-3 1 900005297 2-57 11 900014294 3-3 9
580048874 2-55 7 580049531 5-29 9 900006201 2-57 10 900015219 2-49 41
580048875 2-55 8 580049556 5-17 10 900006204 2-57 1 900015222 2-49 48
580048876 2-55 9 5-23 14 900006205 2-57 2 900015226 2-41 11
580048877 2-55 11 580049754 5-9 1 900006206 2-57 3 900015229 2-38 1
580048878 2-55 12 580049849 2-7 2 900006207 2-57 4 2-45 12
580048879 2-55 14 580049863 4-4 61 900006208 2-57 6 2-49 30
580048880 2-55 15 580049935 6-12 40 900006209 2-57 7 900015233 2-49 31
580048881 2-55 16 6-19 24 900006211 2-45 19 900015234 2-49 38
580048882 2-55 13 6-37 900006213 2-45 23 900015235 2-49 39
580048915 5-17 3 580050039 2-7 5 900006219 2-43 24 900015236 2-49 40
580048916 5-17 5 580050236 2-29 1 900006220 2-43 25 900015238 6-11 29
580048919 2-49 4 580050297 2-29 23 900006231 2-45 25 6-11 39
6-21 580050403 14-23 11 900006233 2-45 26 900015239 6-3 17
580048920 5-19 15 14-25 11 900006234 2-45 31 14-23 15
580048922 2-55 10 14-27 12 900006236 2-45 33 14-25 17
580048926 5-29 14 640046901 4-7 23 900006239 2-45 14 900015240 2-45 41
580048936 5-17 4 810646400 7-3 29 900006240 2-45 36 900015293 2-49 8
580048979 6-21 3 900001230 4-3 5 900006242 2-45 38 900017264 6-11 32
580048980 6-21 5 900001231 4-3 5 900006248 2-49 5 6-19 21
580048981 6-21 6 900001237 5-11 3 6-21 4 6-23
580048982 6-21 7 5-13 19 900006250 2-49 6 900063101 3-3 21
580049010 5-31 4 900001238 5-11 6 900006251 2-43 26 3-5 13
580049011 6-15 42 5-13 20 2-49 7 900488804 10-9 13
6-20 52 900003231 5-7 23 900006256 2-49 11 900488823 10-9 19
580049015 11-15 4 6-15 27 900006257 2-49 14 10-13 24
580049016 11-15 14 6-19 36 900006259 2-49 17 900488824 10-9 18
580049018 11-15 34 14-43 7 900006272 2-49 16 10-13 23
580049019 11-15 3 900003245 14-39 4 900010278 6-27 40 900488826 10-9 26
580049020 11-15 38 900003247 14-13 9 900010287 6-15 38 10-13 25
580049021 11-15 2 14-43 11 6-19 47 900488827 10-9 20

15-22
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
900488834 10-13 27 905733100 3-3 22 930103908 5-3 14 937701930 14-45 3
900488835 10-9 29 3-5 12 5-25 11 940004903 5-41 7
10-14 28 908621405 10-9 28 5-25 11 10-4 58
900750815 10-13 17 908630400 10-9 2 931005916 5-47 15 940102903 14-11 5
900750816 10-13 18 909145100 4-7 6 931013901 11-11 6 940400907 6-9 12
900750841 10-9 15 909267300 5-9 6 11-13 6 6-11 2
900750848 10-13 20 909377300 10-10 34 931014904 9-9 11 6-15 19
900955806 10-9 4 909882404 1-7 35 931014906 2-33 15 940600908 6-3 23
900955807 10-9 4 3-3 24 931015902 1-21 4 952405901 14-20 3
900955809 10-9 17 3-5 11 931015903 14-5 6 14-43 1
900955811 10-9 5 12-18 29 14-13 17 952405902 14-20 2
900955812 10-9 5 12-40 29 931015914 1-5 10 14-20 3
900955813 10-9 6 13-33 4 931015915 1-5 6 14-20 4
900955814 10-9 6 909882405 1-5 17 7-7 29 14-21 2
900955815 10-9 9 1-29 4 931017910 2-33 3 14-21 3
900955816 10-9 9 9-9 41 931017917 7-7 5 14-43 1
900955821 10-9 14 11-3 7 931018909 8-3 4 952408901 14-20 3
10-13 13 912326300 1-7 9 931108909 5-43 27 14-20 3
900955822 10-9 16 912514300 5-9 23 932200907 13-30 13 14-20 4
900955823 10-9 21 912845301 1-27 2 932201905 4-7 31 14-21 2
900955825 10-9 8 912845302 1-27 16 932202903 12-7 10 14-21 3
900955826 10-9 8 917071306 9-16 2 12-17 14 14-43 1
900955827 10-9 12 920388300 6-11 13 12-39 14 952408904 14-20 3
900955830 10-9 7 924473400 5-39 1 932729901 5-11 2 14-43 1
901162818 14-9 4 5-43 1 932729905 14-13 18 954512901 12-21 17
901177109 5-29 15 925776402 1-17 4 932730905 14-35 10 12-47 25
901428819 10-9 10 930101905 10-4 57 937100902 5-39 13 13-30 29
901836818 10-9 11 930101906 4-3 13 5-41 21 13-34 28
901836870 10-10 33 930102903 6-3 8 5-43 25 955400910 8-3 5
903259104 9-3 11 930102905 5-31 15 937100903 6-9 8 8-3 33
11-4 48 6-15 33 10-4 61 955400911 1-17 6
11-7 28 6-19 42 14-11 4 965801904 9-3 25
11-9 30 930102908 6-15 36 937100904 6-3 15 965801908 1-7 11
904575103 9-16 2 6-19 45 937300930 14-45 4

15-23
NOTES

15-24
SECTION 16

16 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 16
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING...................................................................................................................................... 16-2


SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 16-2
SERVICE TRAINING COURSE ......................................................................................................................... 16-2
SERVICE TRAINING MATERIALS..................................................................................................................... 16-2
TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 16-2

16-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 524208469 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 524153893 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

16-2
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 524208463

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