RS45-27/31CH RS46-36/41L/S/LS-

CH RS46-38L/S/LS-IH RS45-24/28IH
RS46-33IH
(D222)

4121228 ©2015 HYSTER COMPANY

04/2015
 UNIT CODE D222
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SECTIONS

1 FRAME

2 ENGINES

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 BOOM

11 OPTIONS

12 FIELD CONVERSION KITS

13 NUMERICAL INDEX

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
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TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCESSORY DRIVE PULLEY
STAGE IIIA ENGINE ................................................................................................................................... 2-16
STAGE IV ENGINE ..................................................................................................................................... 2-17
AIR CLEANER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-18
AIR CONDITIONER
CLIMATE CONTROL CAB .......................................................................................................................... 1-96
AIR CONDITIONER ASSEMBLY .................................................................................................................... 1-92
AIR CONDITIONER SYSTEM ......................................................................................................................... 1-94
CLIMATE CONTROL CAB .......................................................................................................................... 1-100
AIR CONDITIONING HOSES
STAGE IIIA ENGINE ................................................................................................................................... 1-74
STAGE IV ENGINE (→ PENDING PER ECN 68686-88) .......................................................................... 1-76
STAGE IV ENGINE (PENDING PER ECN 68686-88 →) .......................................................................... 1-78
AIR DUCT ........................................................................................................................................................ 11-2
AIR DUCT ASSEMBLY
AIR CONDITIONING ................................................................................................................................... 1-90
HEATER ...................................................................................................................................................... 1-84
AIR HORN ....................................................................................................................................................... 1-80
AIR INTAKE CONNECTION
STAGE IIIA ENGINE ................................................................................................................................... 3-7
STAGE IV ENGINE ..................................................................................................................................... 3-8
AIR INTAKE HOSE
STAGE IIIA ENGINE AND STAGE IV ENGINE .......................................................................................... 3-6
AIR INTAKE MANIFOLD
STAGE IIIA ENGINE ................................................................................................................................... 3-10
AIR INTAKE SYSTEM
STAGE IIIA ENGINE ................................................................................................................................... 3-2
STAGE IV ENGINE ..................................................................................................................................... 3-4
AIR TRANSFER CONNECTION
STAGE IIIA ENGINE ................................................................................................................................... 3-9
STAGE IV ENGINE ..................................................................................................................................... 2-19
ALTERNATOR
STAGE IIIA ENGINE AND STAGE IV ENGINE .......................................................................................... 4-20
ALTERNATOR DRIVE PULLEY
STAGE IIIA ENGINE ................................................................................................................................... 4-25
ALTERNATOR MOUNTING
STAGE IIIA ENGINE ................................................................................................................................... 4-22
STAGE IV ENGINE ..................................................................................................................................... 4-24
ARMREST ASSEMBLY ................................................................................................................................... 1-102
AUTOMATIC GREASING PUMP .................................................................................................................... 9-30
AUTOMATIC GREASING SYSTEM
PAGE 1 OF 2 .............................................................................................................................................. 9-18
PAGE 2 OF 2 .............................................................................................................................................. 9-20
AUXILIARY COOLING PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-20

©2015 HYSTER COMPANY See Service Manual i

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
B
BELT TENSIONER
STAGE IV ENGINE ..................................................................................................................................... 2-21
BLOCK ASSY AND HOSES, TWIN 12-PORT
WITH METERING UNIT NUMBERS 9 AND 10 - BASE TRUCK ................................................................ 9-22
BLOCK ASSY AND HOSES, TWIN 4-PORT
WITH METERING UNIT NUMBER 3 - BOOM REAR ................................................................................. 9-26
WITH METERING UNIT NUMBERS 9 AND 10 - BOOM REAR ................................................................. 9-28
BLOCK ASSY AND HOSES, TWIN 7-PORT
WITH METERING UNIT NUMBERS 9 AND 10 - BOOM FRONT ............................................................... 9-24
BOOM
PAGE 1 OF 4 .............................................................................................................................................. 10-4
PAGE 2 OF 4 .............................................................................................................................................. 10-6
PAGE 3 OF 4 .............................................................................................................................................. 10-8
PAGE 4 OF 4 .............................................................................................................................................. 10-12
BOOM DERRICKING CYLINDER ASSEMBLY .............................................................................................. 10-18
BOOM DERRICKING CYLINDER MOUNTING .............................................................................................. 10-16
BOOM MOUNTING ......................................................................................................................................... 10-2
BRAKE PEDAL AND LINKAGE ...................................................................................................................... 8-8
BRAKE PEDAL ASSEMBLY ........................................................................................................................... 8-6
BRAKE SYSTEM
PAGE 1 OF 2 .............................................................................................................................................. 8-2
PAGE 2 OF 2 .............................................................................................................................................. 8-4
BRAKE VALVE AND ATTACHING BRAKE HOSES ....................................................................................... 8-10
BREATHER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-22
STAGE IV ENGINE ..................................................................................................................................... 2-23
BUMPERS ....................................................................................................................................................... 11-4
INSET .......................................................................................................................................................... 11-5

C
CAB ATTACHING PARTS
PAGE 1 OF 4 .............................................................................................................................................. 1-43
PAGE 2 OF 4 .............................................................................................................................................. 1-44
PAGE 3 OF 4 .............................................................................................................................................. 1-46
PAGE 4 OF 4 .............................................................................................................................................. 1-48
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-50
RIGHT HAND .............................................................................................................................................. 1-52
CAB FLOORMATS .......................................................................................................................................... 1-66
CAB MAIN DOOR WINDOW
RIGHT AND LEFT HAND ............................................................................................................................ 1-54
CAB MOUNTING
NON-POWERED SLIDING CAB ................................................................................................................. 1-36
POWERED SLIDING CAB .......................................................................................................................... 1-40
CAB RECIRCULATING FAN ........................................................................................................................... 11-6
CAB SUNSHADE
REAR .......................................................................................................................................................... 1-56
REAR .......................................................................................................................................................... 11-8

ii See Service Manual ©2015 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TOP ............................................................................................................................................................. 1-55
TOP ............................................................................................................................................................. 11-7
CAB WINDOWS INSTALLATION ................................................................................................................... 1-68
CABIN HEATER PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-24
CLIMATE CONTROL SYSTEM ....................................................................................................................... 1-98
COMBINATION MANIFOLD ASSEMBLY
PAGE 1 OF 2 .............................................................................................................................................. 9-42
PAGE 2 OF 2 .............................................................................................................................................. 9-44
COMPRESSOR ASSEMBLY
STAGE IV ENGINE ..................................................................................................................................... 1-82
COMPRESSOR MOUNTING
STAGE IIIA ENGINE ................................................................................................................................... 2-26
STAGE IV ENGINE ..................................................................................................................................... 2-28
CONDENSER ASSEMBLY
24V .............................................................................................................................................................. 1-118
CONTROL PANEL ASSEMBLY
HEATER ...................................................................................................................................................... 4-18
HEATER AND AIR CONDITIONER ............................................................................................................ 4-19
CONTROLLER
SEAT BELT SEQUENCER ......................................................................................................................... 11-10
COOLANT HEATER STARTING AID
STAGE IIIA ENGINE ................................................................................................................................... 2-29
COOLER ASSEMBLY ..................................................................................................................................... 2-8
COOLING SYSTEM
STAGE IIIA ENGINE ................................................................................................................................... 2-4
STAGE IV ENGINE ..................................................................................................................................... 2-6
CORROSION RESISTOR
STAGE IIIA ENGINE ................................................................................................................................... 2-30
COUNTERWEIGHT
RS45-27/31, RS46-36 ................................................................................................................................. 1-20
RS46-41L/LS ............................................................................................................................................... 1-19
RS46-41S .................................................................................................................................................... 1-18
COVERS ......................................................................................................................................................... 1-16

D
DASH ASSEMBLY .......................................................................................................................................... 1-101
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 11-11
DEF SYSTEM
STAGE IV ENGINE ..................................................................................................................................... 3-38
DIFFERENTIAL AND CARRIER ASSEMBLY ................................................................................................. 6-4
DRIVE AXLE MOUNTING ............................................................................................................................... 6-2
DRIVE SHAFT ................................................................................................................................................. 5-42
DRIVE WHEELS AND TIRES
18.00 X 25 ................................................................................................................................................... 6-14
18.00 X 33 ................................................................................................................................................... 6-16

©2015 HYSTER COMPANY See Service Manual iii

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
E
ELECTRICAL SYSTEM
SHEET 1 OF 4 ............................................................................................................................................ 4-4
SHEET 2 OF 4 ............................................................................................................................................ 4-6
SHEET 3 OF 4 ............................................................................................................................................ 4-10
SHEET 4 OF 4 ............................................................................................................................................ 4-12
EMPTY SEAT ENGINE SHUTDOWN ............................................................................................................. 11-12
ENGINE BLOCK HEATER 240V ..................................................................................................................... 11-13
ENGINE CONTROL MODULE
STAGE IV ENGINE ..................................................................................................................................... 4-26
ENGINE CONTROL SYSTEM
STAGE IIIA ENGINE ................................................................................................................................... 4-32
ENGINE COOLANT PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-32
ENGINE MOUNTING
STAGE IIIA ENGINE ................................................................................................................................... 2-14
STAGE IV ENGINE ..................................................................................................................................... 2-15
ENGINE OIL FILL
STAGE IIIA ENGINE ................................................................................................................................... 2-34
STAGE IV ENGINE ..................................................................................................................................... 2-36
ENGINE SUPPORT
STAGE IV ENGINE ..................................................................................................................................... 2-37
ETR CONTROL MODULE WIRE HARNESS
STAGE IV ENGINE ..................................................................................................................................... 4-28
EXHAUST MANIFOLD
STAGE IIIA ENGINE ................................................................................................................................... 2-38
STAGE IV ENGINE ..................................................................................................................................... 2-39
EXHAUST OUTLET CONNECTION
STAGE IIIA ENGINE ................................................................................................................................... 2-40
EXHAUST RECIRCULATION
STAGE IV ENGINE ..................................................................................................................................... 2-41
EXHAUST RECIRCULATION AIR PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-42
EXHAUST RECIRCULATION WATER PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-43
EXHAUST SYSTEM
STAGE IIIA ENGINE ................................................................................................................................... 2-10
STAGE IV ENGINE ..................................................................................................................................... 2-12
EXTENSION CYLINDER
BOOM ......................................................................................................................................................... 10-14

F
FAN DRIVE AND MOUNTING
STAGE IV ENGINE ..................................................................................................................................... 2-45
FAN DRIVE AND SPACER
STAGE IIIA ENGINE ................................................................................................................................... 2-44
FENDERS ....................................................................................................................................................... 1-14
FLOORPLATES AND STEPS
WITH RH STAIRS ....................................................................................................................................... 1-4

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for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
WITHOUT RH STAIRS ............................................................................................................................... 1-6
FLYWHEEL
STAGE IIIA ENGINE ................................................................................................................................... 2-46
STAGE IV ENGINE ..................................................................................................................................... 2-47
FLYWHEEL HOUSING
STAGE IIIA ENGINE ................................................................................................................................... 2-48
STAGE IV ENGINE ..................................................................................................................................... 2-50
FRONT DRIVE TRAIN
STAGE IIIA ENGINE ................................................................................................................................... 2-51
FRONT ENGINE SUPPORT
STAGE IIIA ENGINE ................................................................................................................................... 2-52
FRONT GEAR COVER
STAGE IIIA ENGINE ................................................................................................................................... 2-54
STAGE IV ENGINE ..................................................................................................................................... 2-56
FRONT GEAR TRAIN ACCESSORY MOUNTING
STAGE IV ENGINE ..................................................................................................................................... 2-57
FUEL DRAIN PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 3-18
FUEL FILTER
STAGE IIIA ENGINE ................................................................................................................................... 3-20
STAGE IV ENGINE ..................................................................................................................................... 3-22
WIF - STAGE IIIA ENGINE ......................................................................................................................... 3-33
FUEL FILTER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 3-26
STAGE IV ENGINE ..................................................................................................................................... 3-28
FUEL FILTERS
STAGE IV ENGINE ..................................................................................................................................... 3-24
FUEL HOSES
STAGE IIIA ENGINE ................................................................................................................................... 3-35
STAGE IV ENGINE ..................................................................................................................................... 3-36
FUEL PUMP COUPLING
STAGE IIIA ENGINE ................................................................................................................................... 3-12
FUEL PUMP DRIVE
STAGE IIIA ENGINE ................................................................................................................................... 3-13
FUEL PUMP INTAKE FITTING
STAGE IIIA ENGINE AND STAGE IV ENGINE .......................................................................................... 3-14
FUEL PUMP PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 3-16
FUEL SUPPLY PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 3-32
FUEL TANK ..................................................................................................................................................... 3-34
FUEL TRANSFER PUMP
STAGE IV ENGINE ..................................................................................................................................... 3-30

G
GEAR HOUSING
STAGE IV ENGINE ..................................................................................................................................... 2-58

©2015 HYSTER COMPANY See Service Manual v

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
H
HANDRAILS
WITH POWER SLIDING CAB ..................................................................................................................... 1-8
WITHOUT POWER SLIDING CAB ............................................................................................................. 1-10
HEATED TOP WINDOW ................................................................................................................................. 11-14
HEATER AND AIR DUCT ............................................................................................................................... 1-83
HEATER AND CONTROL PANEL ASSEMBLIES .......................................................................................... 1-86
HEATER ASSEMBLY ...................................................................................................................................... 1-88
HEATER HOSES
STAGE IIIA ENGINE ................................................................................................................................... 1-70
STAGE IV ENGINE ..................................................................................................................................... 1-72
HUB ASSEMBLY ............................................................................................................................................. 6-6
HYDRAULIC CONTROL VALVES MOUNTING .............................................................................................. 9-46
HYDRAULIC CONTROLS
JOYSTICK ................................................................................................................................................... 9-54
HYDRAULIC MOTOR
POWERED SLIDING CAB .......................................................................................................................... 9-52
HYDRAULIC PUMPS AND ATTACHING PARTS ........................................................................................... 9-14
HYDRAULIC SYSTEM
PAGE 1 OF 3 .............................................................................................................................................. 9-2
PAGE 2 OF 3 .............................................................................................................................................. 9-6
PAGE 3 OF 3 .............................................................................................................................................. 9-10
HYDRAULIC TANK ......................................................................................................................................... 9-50

I
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 4-16
INSULATION MATS AND AIR DUCT
WITH AIRCO OR CLIMATE CONTROL ..................................................................................................... 11-16
INTAKE CONNECTOR
AIR COMPRESSOR - STAGE IIIA ENGINE ............................................................................................... 2-59
INTAKE MANIFOLD
STAGE IV ENGINE ..................................................................................................................................... 2-60

J
JOYSTICK ASSEMBLY ................................................................................................................................... 9-56

L
LABELS
SWITCHES ................................................................................................................................................. 1-108
LIFTING BRACKET
STAGE IIIA ENGINE ................................................................................................................................... 2-61
LIFTING BRACKETS
STAGE IV ENGINE ..................................................................................................................................... 2-62
LIGHT BAR AND MOUNT
TWISTLOCK MODULE ............................................................................................................................... 1-106
LIGHT SWITCHES .......................................................................................................................................... 4-45
LIGHTS
ENGINE COMPARTMENT ......................................................................................................................... 4-38
FRONT ........................................................................................................................................................ 4-40
STROBE ...................................................................................................................................................... 4-42

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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TAIL AND BACKUP ALARM ....................................................................................................................... 4-43
WORK ......................................................................................................................................................... 4-44
LOAD LIMITER
COLOR DISPLAY ....................................................................................................................................... 4-34
MONOCHROME ......................................................................................................................................... 4-36
LOWERING CONTROL VALVE
TELESCOPING ........................................................................................................................................... 9-17

M
MAIN CONTROL VALVE ASSEMBLY ............................................................................................................ 9-40
MAP READING LIGHT .................................................................................................................................... 11-18
MIRRORS
FRONT FENDER - WITHOUT FULL STROKE POWER SLIDING CAB .................................................... 1-62
FRONT FENDER - WITH FULL STROKE POWER SLIDING CAB ............................................................ 1-64

O
OIL COOLER
STAGE IV ENGINE ..................................................................................................................................... 2-63
OIL COOLER AND FILTER HEAD ADAPTER
STAGE IIIA ENGINE ................................................................................................................................... 2-70
OIL COOLER WATER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-65
OIL FILLER
STAGE IIIA ENGINE ................................................................................................................................... 2-66
STAGE IV ENGINE ..................................................................................................................................... 2-67
OIL FILTER
STAGE IIIA ENGINE ................................................................................................................................... 2-68
STAGE IV ENGINE ..................................................................................................................................... 2-69
OIL LEVEL GAUGE
STAGE IIIA ENGINE ................................................................................................................................... 2-72
STAGE IV ENGINE ..................................................................................................................................... 2-73
OIL PAN
STAGE IIIA ENGINE ................................................................................................................................... 2-74
STAGE IV ENGINE ..................................................................................................................................... 2-76
OIL PUMP AND ATTACHING PARTS
STAGE IIIA ENGINE ................................................................................................................................... 2-78

P
PARK BRAKE ASSEMBLY ............................................................................................................................. 6-12
PARK BRAKE RETAINER .............................................................................................................................. 6-10
PEDAL LINKAGE
FORWARD/REVERSE LEVER ................................................................................................................... 3-42
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-104
PLUG, COOLANT HEATER STARTING AID
STAGE IV ENGINE ..................................................................................................................................... 2-79
POWER SLIDING CAB OPERATOR ACCESSORIES
CAB WITH AIR CONDITIONER .................................................................................................................. 1-116
CAB WITH HEATER ................................................................................................................................... 1-114
PROXIMITY SWITCH ASSEMBLY
CAB MOUNTING ........................................................................................................................................ 4-47

©2015 HYSTER COMPANY See Service Manual vii

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
REAR HARNESS ........................................................................................................................................ 4-48

R
RADIATOR PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-80
RADIO CONSOLE AND ATTACHING PARTS ............................................................................................... 11-20
REAR LOCKING CONSOLE ........................................................................................................................... 11-22
RELAYS AND FUSES ..................................................................................................................................... 4-68
REMOTE OIL FILTER ATTACHING PARTS
STAGE IV ENGINE ..................................................................................................................................... 2-82

S
SEAT ASSEMBLY
SUSPENSION ............................................................................................................................................. 1-32
SEAT ASSEMBLY, AIR SUSPENSION .......................................................................................................... 1-24
DELUXE ...................................................................................................................................................... 1-26
WITH THREE POINT SEAT BELT .............................................................................................................. 1-28
SEAT ASSEMBLY, MECHANICAL SUSPENSION ......................................................................................... 1-22
SECOND 12V SOCKET OPTION ................................................................................................................... 11-23
SENSOR ASSEMBLY
BOOM ANGLE AND EXTENSION .............................................................................................................. 4-46
SERVICE BRAKE ASSEMBLY ....................................................................................................................... 6-8
SOUND REDUCTION
STAGE IIIA ENGINE ................................................................................................................................... 11-24
STAGE IV ENGINE ..................................................................................................................................... 11-26
STABILIZER CYLINDER ................................................................................................................................. 9-36
STABILIZER VALVE ....................................................................................................................................... 9-38
STABILZER HYDRAULICS ............................................................................................................................. 9-32
START AID ...................................................................................................................................................... 11-28
STARTER
STAGE IV ENGINE ..................................................................................................................................... 4-29
STARTER MOTOR
STAGE IIIA ENGINE ................................................................................................................................... 4-30
STEER AXLE AND ATTACHING PARTS ....................................................................................................... 7-2
STEER AXLE ASSEMBLY
PAGE 1 OF 2 .............................................................................................................................................. 7-4
PAGE 2 OF 2 .............................................................................................................................................. 7-6
STEER COLUMN ASSEMBLY ........................................................................................................................ 7-18
STEER CYLINDER ......................................................................................................................................... 7-7
STEER HOSES ............................................................................................................................................... 7-8
STEER TIRES AND WHEELS
18.00 X 25 ................................................................................................................................................... 7-10
18.00 X 33 ................................................................................................................................................... 7-12
STEERING COLUMN ...................................................................................................................................... 7-20
STEERING CONTROL UNIT .......................................................................................................................... 7-14
STEERING CONTROL VALVE ....................................................................................................................... 7-16
STORAGE COMPARTMENT AND RUNNING BOARDS ............................................................................... 1-12
SUSPENSION KIT ASSEMBLY ...................................................................................................................... 1-30

viii See Service Manual ©2015 HYSTER COMPANY

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 UNIT CODE D222
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
T
TELEMETRY KITS .......................................................................................................................................... 12-2
THERMOSTAT
STAGE IIIA ENGINE ................................................................................................................................... 2-86
STAGE IV ENGINE ..................................................................................................................................... 2-92
THERMOSTAT HOUSING
STAGE IIIA ENGINE ................................................................................................................................... 2-88
THROTTLE AND INCHING SENSORS .......................................................................................................... 3-44
TRAINING SEAT ............................................................................................................................................. 11-29
TRANSMISSION
CASE AND REAR COVER ......................................................................................................................... 5-8
CONTROL VALVE ...................................................................................................................................... 5-40
FIRST SPEED CLUTCH SHAFT ................................................................................................................ 5-28
FIRST SPEED GEARS ............................................................................................................................... 5-19
FIRST SPEED SHAFT AND IDLER GEAR ................................................................................................. 5-32
FORWARD CLUTCH SHAFT ..................................................................................................................... 5-20
FORWARD, REVERSE AND SECOND, - AND THIRD OR FOURTH CLUTCH SHAFTS ......................... 5-18
FOURTH SPEED CLUTCH SHAFT ............................................................................................................ 5-30
INPUT DRIVE GEARS ................................................................................................................................ 5-12
OUTPUT SHAFT ......................................................................................................................................... 5-34
PUMP DRIVE .............................................................................................................................................. 5-14
REGULATOR VALVE AND HYDRAULIC PUMP ........................................................................................ 5-36
REMOTE FILTER AND ADAPTER ............................................................................................................. 5-38
REVERSE AND SECOND CLUTCH SHAFT .............................................................................................. 5-26
THIRD SPEED CLUTCH SHAFT ................................................................................................................ 5-22
THIRD SPEED GEARS ............................................................................................................................... 5-24
TORQUE CONVERTER AND DRIVE PLATE ............................................................................................ 5-16
TORQUE CONVERTER HOUSING ............................................................................................................ 5-4
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE .............................................................................. 5-10
TRANSMISSION CONTROL ........................................................................................................................... 4-14
TRANSMISSION HOSES
STAGE IIIA ENGINE ................................................................................................................................... 5-44
STAGE IV ENGINE ..................................................................................................................................... 5-46
TRANSMISSION MOUNTING ......................................................................................................................... 5-2
TURBOCHARGER
STAGE IIIA ENGINE ................................................................................................................................... 2-90
STAGE IV ENGINE ..................................................................................................................................... 2-93
TURBOCHARGER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-84
TURBOCHARGER WATER PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-94

V
VALVE COVER
STAGE IIIA ENGINE ................................................................................................................................... 2-96
STAGE IV ENGINE ..................................................................................................................................... 2-98

©2015 HYSTER COMPANY See Service Manual ix

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 UNIT CODE D222
EUROPE 04/2015

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
W
WATER PUMP
STAGE IIIA ENGINE ................................................................................................................................... 2-100
WATER PUMP AND CONNECTIONS
STAGE IV ENGINE ..................................................................................................................................... 2-102
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .......................................................... 1-60
WASHER BOTTLE KIT - CLOSED CAB ONLY .......................................................................................... 1-58
WIRE HARNESS
ATTACHMENT SIGNALS - CAB TO FRAME ............................................................................................. 4-49
BOOM EXTENSION - INTERMODAL HANDLER ....................................................................................... 4-50
BOOM EXTENSION - STANDARD SPREADER 1 ..................................................................................... 4-51
BOOM EXTENSION - STANDARD SPREADER 2 ..................................................................................... 4-52
BOOM LIGHTS ........................................................................................................................................... 4-53
BOOM LIGHTS - INNER AND OUTER ....................................................................................................... 4-54
BOOM VALVES .......................................................................................................................................... 4-55
CAB SIDE CONSOLE - PAGE 1 OF 3 ........................................................................................................ 4-56
CAB SIDE CONSOLE - PAGE 2 OF 3 ........................................................................................................ 4-60
CAB SIDE CONSOLE - PAGE 3 OF 3 ........................................................................................................ 4-64
CAB UNDERFLOOR ................................................................................................................................... 4-72
CHASSIS - SHEET 1 OF 3 ......................................................................................................................... 4-76
CHASSIS - SHEET 2 OF 3 ......................................................................................................................... 4-78
CHASSIS - SHEET 3 OF 3 ......................................................................................................................... 4-82
CLOSED CAB ............................................................................................................................................. 4-86
COOLANT LEVEL SWITCH - STAGE IIIA ENGINE ................................................................................... 4-88
COOLANT LEVEL SWITCH - STAGE IV ENGINE ..................................................................................... 4-89
ECO/ELO-HIP ............................................................................................................................................. 4-90
ENGINE AFTERTREATMENT SYSTEM/ECM - STAGE IV ENGINE ........................................................ 4-92
ENGINE COMPARTMENT ......................................................................................................................... 4-95
ENGINE ECM ADAPTER - STAGE IIIA ENGINE ....................................................................................... 4-96
ENGINE POWER - CAB TO FRAME .......................................................................................................... 4-98
FRONT LIGHTS .......................................................................................................................................... 4-99
HYDRAULICS ............................................................................................................................................. 4-100
LMI CAN CONNECTION - CAB TO FRAME .............................................................................................. 4-102
LMI COLOR DISPLAY ................................................................................................................................ 4-103
LMI MONOCHROME DISPLAY .................................................................................................................. 4-104
PDM ............................................................................................................................................................ 4-108
POWERTRAIN - FULL FLOW ..................................................................................................................... 4-112
POWERTRAIN CAN CONNECTION - CAB TO FRAME ............................................................................ 4-110
POWERTRAIN SIGNAL 1 - CAB TO FRAME ............................................................................................. 4-115
POWERTRAIN SIGNAL 2 - CAB TO FRAME ............................................................................................. 4-116
REAR .......................................................................................................................................................... 4-117
REAR CAB .................................................................................................................................................. 4-118
REAR WIPER EXTENSION ........................................................................................................................ 4-120
STABILIZER ................................................................................................................................................ 4-121
STABILIZER VALVE ................................................................................................................................... 4-105
STEER COLUMN ........................................................................................................................................ 4-123
TWIST MODULE AND LMI DISPLAY ......................................................................................................... 4-124
WIF FUEL FILTER - STAGE IIIA ENGINE .................................................................................................. 4-125

x See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

©2015 HYSTER COMPANY See Service Manual xi

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xii See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that
have this history will be displayed in the parts list
in the order that they were superseded (from oldest
to newest). The superseded part numbers will be
shown with a line through them.
Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (FFigure 10)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
©2015 HYSTER COMPANY See Service Manual
for service procedures.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
→ S/N D001H2628
Indicates last serial number affected.
S/N D001H2629 →
Indicates the first serial number affected.
S/N D001H1553 ↔ S/N D001H3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
→ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 →
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
→ D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 →
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.
xiii
 UNIT CODE D222
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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xiv See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.

©2015 HYSTER COMPANY See Service Manual xv

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.

xvi See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

PUBLICATIONS

Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of the
lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS
MANUALS with complete replacement part
identification, are available at a nominal fee from your
Hyster dealer to assist users in effectively maintaining
Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4121208

Service Manual (Complete)......................................................................................................... 4121200

Parts Manual............................................................................................................................... 4121228

©2015 HYSTER COMPANY See Service Manual xvii

for service procedures.
 UNIT CODE D222
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NOTES

xviii See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
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1 FRAME
 UNIT CODE D222
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SECTION 1
FRAME

DESCRIPTION PAGE

AIR CONDITIONER
CLIMATE CONTROL CAB .......................................................................................................................... 1-96
AIR CONDITIONER ASSEMBLY .................................................................................................................... 1-92
AIR CONDITIONER SYSTEM ......................................................................................................................... 1-94
CLIMATE CONTROL CAB .......................................................................................................................... 1-100
AIR CONDITIONING HOSES
STAGE IIIA ENGINE ................................................................................................................................... 1-74
STAGE IV ENGINE (→ PENDING PER ECN 68686-88) .......................................................................... 1-76
STAGE IV ENGINE (PENDING PER ECN 68686-88 →) .......................................................................... 1-78
AIR DUCT ASSEMBLY
AIR CONDITIONING ................................................................................................................................... 1-90
HEATER ...................................................................................................................................................... 1-84
AIR HORN ....................................................................................................................................................... 1-80
ARMREST ASSEMBLY ................................................................................................................................... 1-102
CAB ATTACHING PARTS
PAGE 1 OF 4 .............................................................................................................................................. 1-43
PAGE 2 OF 4 .............................................................................................................................................. 1-44
PAGE 3 OF 4 .............................................................................................................................................. 1-46
PAGE 4 OF 4 .............................................................................................................................................. 1-48
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-50
RIGHT HAND .............................................................................................................................................. 1-52
CAB FLOORMATS .......................................................................................................................................... 1-66
CAB MAIN DOOR WINDOW
RIGHT AND LEFT HAND ............................................................................................................................ 1-54
CAB MOUNTING
NON-POWERED SLIDING CAB ................................................................................................................. 1-36
POWERED SLIDING CAB .......................................................................................................................... 1-40
CAB SUNSHADE
REAR .......................................................................................................................................................... 1-56
TOP ............................................................................................................................................................. 1-55
CAB WINDOWS INSTALLATION ................................................................................................................... 1-68
CLIMATE CONTROL SYSTEM ....................................................................................................................... 1-98
COMPRESSOR ASSEMBLY
STAGE IV ENGINE ..................................................................................................................................... 1-82
CONDENSER ASSEMBLY
24V .............................................................................................................................................................. 1-118
COUNTERWEIGHT
RS45-27/31, RS46-36 ................................................................................................................................. 1-20
RS46-41L/LS ............................................................................................................................................... 1-19
RS46-41S .................................................................................................................................................... 1-18
COVERS ......................................................................................................................................................... 1-16
DASH ASSEMBLY .......................................................................................................................................... 1-101
FENDERS ....................................................................................................................................................... 1-14
FLOORPLATES AND STEPS
WITH RH STAIRS ....................................................................................................................................... 1-4
WITHOUT RH STAIRS ............................................................................................................................... 1-6
HANDRAILS
WITH POWER SLIDING CAB ..................................................................................................................... 1-8
©2015 HYSTER COMPANY See Service Manual 1-1
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SECTION 1
FRAME

DESCRIPTION PAGE

WITHOUT POWER SLIDING CAB ............................................................................................................. 1-10

HEATER AND AIR DUCT ............................................................................................................................... 1-83
HEATER AND CONTROL PANEL ASSEMBLIES .......................................................................................... 1-86
HEATER ASSEMBLY ...................................................................................................................................... 1-88
HEATER HOSES
STAGE IIIA ENGINE ................................................................................................................................... 1-70
STAGE IV ENGINE ..................................................................................................................................... 1-72
LABELS
SWITCHES ................................................................................................................................................. 1-108
LIGHT BAR AND MOUNT
TWISTLOCK MODULE ............................................................................................................................... 1-106
MIRRORS
FRONT FENDER - WITHOUT FULL STROKE POWER SLIDING CAB .................................................... 1-62
FRONT FENDER - WITH FULL STROKE POWER SLIDING CAB ............................................................ 1-64
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-104
POWER SLIDING CAB OPERATOR ACCESSORIES
CAB WITH AIR CONDITIONER .................................................................................................................. 1-116
CAB WITH HEATER ................................................................................................................................... 1-114
SEAT ASSEMBLY
SUSPENSION ............................................................................................................................................. 1-32
SEAT ASSEMBLY, AIR SUSPENSION .......................................................................................................... 1-24
DELUXE ...................................................................................................................................................... 1-26
WITH THREE POINT SEAT BELT .............................................................................................................. 1-28
SEAT ASSEMBLY, MECHANICAL SUSPENSION ......................................................................................... 1-22
STORAGE COMPARTMENT AND RUNNING BOARDS ............................................................................... 1-12
SUSPENSION KIT ASSEMBLY ...................................................................................................................... 1-30
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .......................................................... 1-60
WASHER BOTTLE KIT - CLOSED CAB ONLY .......................................................................................... 1-58

1-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 1-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FLOORPLATES AND STEPS (FIGURE 1-1)

WITH RH STAIRS

1-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FLOORPLATES AND STEPS

WITH RH STAIRS
KEY:
A: 25" Tires
B: 33" Tires
QTY
ITEM PART NO. DESCRIPTION A B
1 4023510 Step ............................................................................................................ 1 1
2 4028417 Plate ........................................................................................................... 4 4
3 4016781 Step ............................................................................................................ 6 6
4 4028415 Plate ........................................................................................................... 2 2
5 4028416 Plate ........................................................................................................... 2 2
6 4017438 Platform ...................................................................................................... 2 2
7 4020829 Step ............................................................................................................ 4 4
8 4020828 Plate ........................................................................................................... 2 2
9 4020827 Plate ........................................................................................................... 2 ..
9 4039726 Plate ........................................................................................................... .. 2
10 4020826 Plate ........................................................................................................... 2 ..
10 4039725 Plate ........................................................................................................... .. 2
11 1581587 Capscrew ................................................................................................... 28 28
12 1581557 Washer ....................................................................................................... 44 44
13 1581567 Nut .............................................................................................................. 14 14
14 4029442 Capscrew ................................................................................................... 2 2
15 4022888 Pipe ............................................................................................................ 2 2
16 1581849 Nut .............................................................................................................. 90 90
17 1581559 Washer ....................................................................................................... 134 134
18 1615240 Capscrew ................................................................................................... 50 50
19 1581591 Capscrew ................................................................................................... 25 25
20 4030037 Plate (Shown) ............................................................................................. 1 ..
20 4040364 Plate ........................................................................................................... .. 1

©2015 HYSTER COMPANY See Service Manual 1-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FLOORPLATES AND STEPS (FIGURE 1-2)

WITHOUT RH STAIRS

1-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FLOORPLATES AND STEPS

WITHOUT RH STAIRS
KEY:
A: 25" Tires
B: 33" Tires
QTY
ITEM PART NO. DESCRIPTION A B
1 4023510 Step ............................................................................................................ 1 1
2 4028417 Plate ........................................................................................................... 2 2
3 4016781 Step ............................................................................................................ 3 3
4 4028415 Plate ........................................................................................................... 2 2
5 4055285 Cover .......................................................................................................... 1 1
6 4017438 Platform ...................................................................................................... 1 1
7 4020829 Step ............................................................................................................ 2 2
8 4020828 Plate ........................................................................................................... 1 1
9 4020827 Plate ........................................................................................................... 1 ..
9 4039726 Plate ........................................................................................................... .. 1
10 4020826 Plate ........................................................................................................... 1 ..
10 4039725 Plate ........................................................................................................... .. 1
11 1581587 Capscrew ................................................................................................... 28 28
12 1581557 Washer ....................................................................................................... 26 26
13 1581567 Nut .............................................................................................................. 9 9
14 4029442 Capscrew ................................................................................................... 1 1
15 4022888 Pipe ............................................................................................................ 5 5
16 1581849 Nut .............................................................................................................. 62 62
17 1581559 Washer ....................................................................................................... 78 78
18 1615240 Capscrew ................................................................................................... 36 36
19 1581591 Capscrew ................................................................................................... 23 23
20 4030037 Plate (Shown) ............................................................................................. 1 ..
20 4040364 Plate ........................................................................................................... .. 1
21 4030038 Plate ........................................................................................................... 1 1
22 4052992 Plate ........................................................................................................... 2 2

©2015 HYSTER COMPANY See Service Manual 1-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HANDRAILS (FIGURE 1-3)

WITH POWER SLIDING CAB

1-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HANDRAILS
WITH POWER SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1640500 Rail (LH, Powered Cab) ...................................................................................... 1
2 1699907 Hand Rail (LH Front) ........................................................................................... 1
3 4017645 Hand Rail (Front) (With RH Stairs Option) .......................................................... 2
4 4029439 Hand Rail (With RH Stairs Option) ..................................................................... 2
5 1643747 Plug ..................................................................................................................... 4
6 1581587 Capscrew ............................................................................................................ 9
7 1581557 Washer ............................................................................................................... 15
8 4029442 Capscrew ............................................................................................................ 2
9 1597565 Capscrew ............................................................................................................ 4
10 1581591 Capscrew ............................................................................................................ 4
11 1581559 Washer ............................................................................................................... 4
12 1607412 Rail ...................................................................................................................... 1
13 1696161 Capscrew ............................................................................................................ 2
14 1581556 Washer ............................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 1-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HANDRAILS (FIGURE 1-4)

WITHOUT POWER SLIDING CAB

1-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HANDRAILS
WITHOUT POWER SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1696161 Capscrew ............................................................................................................ 4
2 1581556 Washer ............................................................................................................... 4
3 4017645 Hand Rail (Front) (With RH Stairs Option) .......................................................... 2
4 4029439 Hand Rail (With RH Stairs Option) ..................................................................... 2
5 1643747 Plug ..................................................................................................................... 2
6 1607412 Rail ...................................................................................................................... 2
7 1581557 Washer ............................................................................................................... 9
8 4029442 Capscrew ............................................................................................................ 2
9 1597565 Capscrew ............................................................................................................ 4
10 1581591 Capscrew ............................................................................................................ 4
11 1581559 Washer ............................................................................................................... 4

©2015 HYSTER COMPANY See Service Manual 1-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STORAGE COMPARTMENT AND RUNNING BOARDS (FIGURE 1-5)

1-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STORAGE COMPARTMENT AND RUNNING BOARDS

ITEM PART NO. DESCRIPTION QTY
1 4076587 Storage Box ........................................................................................................ 1
2 4075955 Running Board (LH) (Shown) ............................................................................. 1
2 4022370 Running Board (RH) ........................................................................................... 1
3 1581587 Capscrew ............................................................................................................ 4
4 1581557 Washer ............................................................................................................... 24
5 1597852 Capscrew ............................................................................................................ 4
6 1597192 Isolator ................................................................................................................ 8
7 1581567 Nut ...................................................................................................................... 8
8 4019227 Bracket Wldmt (LH Shown) ................................................................................ 2
9 1581585 Capscrew ............................................................................................................ 4

©2015 HYSTER COMPANY See Service Manual 1-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FENDERS (FIGURE 1-6)

1-14 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FENDERS
KEY:
A: RS46-41L/41LS-CH, RS46-38L/38LS-IH
B: RS45-27/31CH, RS45-24/28IH, RS46-36/41S-CH, RS46-33/38S-IH
QTY
ITEM PART NO. DESCRIPTION A B
1 4011979 Fender ........................................................................................................ 1 1
2 4011976 Fender ........................................................................................................ 1 1
3 4024337 Fender (Shown) ......................................................................................... 1 ..
3 4011202 Fender ........................................................................................................ .. 1
4 4024336 Fender (Shown) ......................................................................................... 1 ..
4 4011201 Fender ........................................................................................................ .. 1
5 4022006 Cover .......................................................................................................... 1 ..
6 1615240 Capscrew ................................................................................................... 2 ..
7 1581559 Washer ....................................................................................................... 22 20
8 1581587 Capscrew ................................................................................................... 10 6
9 1581557 Washer ....................................................................................................... 22 14
10 1581567 Nut .............................................................................................................. 8 ..
11 1581591 Capscrew ................................................................................................... 10 10
12 4010935 Bracket ....................................................................................................... 2 2
13 1581849 Nut .............................................................................................................. 10 10
14 1597852 Capscrew ................................................................................................... 4 4
15 1696161 Capscrew ................................................................................................... 14 14
16 1581556 Washer ....................................................................................................... 14 14
17 1607409 Seal ............................................................................................................ 2 2
18 1623341 Plate (RH) (Shown) .................................................................................... 1 1
18 1623342 Plate (LH) ................................................................................................... 1 1
19 1623345 Cover (RH) (Shown) ................................................................................... 1 1
19 1623344 Cover (LH) .................................................................................................. 1 1
20 1597192 Isolator ....................................................................................................... 4 4
21 4021456 Trim Seal .................................................................................................... AR AR
22 4047225 Plug ............................................................................................................ 1 ..

©2015 HYSTER COMPANY See Service Manual 1-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COVERS (FIGURE 1-7)

1-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

COVERS
ITEM PART NO. DESCRIPTION QTY
1 1597444 Capscrew ............................................................................................................ 4
2 1581557 Washer ............................................................................................................... 4
3 302401 Locknut ............................................................................................................... 4
4 362030 Handle ................................................................................................................ 3
5 4069273 Grid ..................................................................................................................... 1
6 4003042 Cover Assembly .................................................................................................. 5
6 4003041 Cover .............................................................................................................. 1
7 302398 Locknut ........................................................................................................... 2
8 1336942 Latch ............................................................................................................... 1
9 296204 Capscrew ....................................................................................................... 2
10 4089010 Cover Assembly .................................................................................................. 2
10 4089011 Cover .............................................................................................................. 1
11 302398 Locknut ........................................................................................................... 2
12 296204 Capscrew ....................................................................................................... 2
13 4089012 Hinge .............................................................................................................. 1
14 4089013 Plate ............................................................................................................... 1
15 4089014 Plate ............................................................................................................... 1
16 1530513 Latch ............................................................................................................... 1
17 4055080 Plate ............................................................................................................... 1
18 1336942 Latch ............................................................................................................... 1
19 296216 Capscrew ....................................................................................................... 8
20 1476421 Washer ........................................................................................................... 8
21 302399 Nut .................................................................................................................. 8
22 4047141 Cover Assembly .................................................................................................. 1
22 4021324 Cover .............................................................................................................. 1
23 302398 Locknut ........................................................................................................... 4
24 296204 Capscrew ....................................................................................................... 4
25 1709555 Latch ............................................................................................................... 1
26 287816 Capscrew ............................................................................................................ 6
27 320156 Washer ............................................................................................................... 6
28 334639 Plug ..................................................................................................................... 38
29 4021404 Cover .................................................................................................................. 1
30 4021234 Cover (Battery Box) ............................................................................................ 1
31 4035064 Trim ..................................................................................................................... 1
32 4011969 Trim ..................................................................................................................... 1
33 1532341 Gas Spring .......................................................................................................... 1
34 329069 Nut ...................................................................................................................... 2
35 320158 Washer ............................................................................................................... 2
36 1529665 Capscrew ............................................................................................................ 2
37 1581836 Capscrew ............................................................................................................ 3
38 1581851 Washer ............................................................................................................... 3
39 302399 Nut ...................................................................................................................... 6

NOTE: Stage IV Shown

©2015 HYSTER COMPANY See Service Manual 1-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COUNTERWEIGHT (FIGURE 1-8)

RS46-41S

ITEM PART NO. DESCRIPTION QTY

1 4026026 Counterweight ..................................................................................................... 1
2 885189 Washer ............................................................................................................... 16
3 1594911 Capscrew ............................................................................................................ 4
4 1638878 Capscrew ............................................................................................................ 2
5 1653861 Capscrew ............................................................................................................ 2
6 292661 Nut ...................................................................................................................... 8
7 1529804 Ballast Material ................................................................................................... AR
8 1588439 Slab ..................................................................................................................... 1
9 320174 Washer ............................................................................................................... 4
10 292617 Capscrew ............................................................................................................ 4
11 1510616 Plate .................................................................................................................... 3
12 320159 Washer ............................................................................................................... 6
13 302401 Locknut ............................................................................................................... 6

1-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

COUNTERWEIGHT (FIGURE 1-9)

RS46-41L/LS

ITEM PART NO. DESCRIPTION QTY

1 4038969 Counterweight ..................................................................................................... 1
2 885189 Washer ............................................................................................................... 16
3 1594911 Capscrew ............................................................................................................ 4
4 1638878 Capscrew ............................................................................................................ 2
5 1653861 Capscrew ............................................................................................................ 2
6 292661 Nut ...................................................................................................................... 8
7 1529804 Ballast Material ................................................................................................... AR
8 1510616 Plate .................................................................................................................... 3
9 320159 Washer ............................................................................................................... 6
10 302401 Locknut ............................................................................................................... 6

©2015 HYSTER COMPANY See Service Manual 1-19

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COUNTERWEIGHT (FIGURE 1-10)

RS45-27/31, RS46-36

ITEM PART NO. DESCRIPTION QTY

1 4038967 Counterweight (RS45-27CH) .............................................................................. 1
1 4038968 Counterweight (RS45-31CH) .............................................................................. 1
1 4038970 Counterweight (RS46-36CH) .............................................................................. 1
2 885189 Washer ............................................................................................................... 16
3 1594911 Capscrew ............................................................................................................ 4
4 1638878 Capscrew ............................................................................................................ 2
5 1653861 Capscrew ............................................................................................................ 2
6 292661 Nut ...................................................................................................................... 8
7 1529804 Ballast Material (RS46-36CH) ............................................................................ AR
8 1510616 Plate .................................................................................................................... 3
9 320159 Washer ............................................................................................................... 6
10 302401 Locknut ............................................................................................................... 6

1-20 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 1-21

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SEAT ASSEMBLY, MECHANICAL SUSPENSION (FIGURE 1-11)

1-22 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SEAT ASSEMBLY, MECHANICAL SUSPENSION

KEY:
A: With Fabric Cover
B: With Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
1 1482949 Screw ......................................................................................................... 4 4
2 1584060 Box (Book) ................................................................................................. .. 1
2 1482948 Box (Book) ................................................................................................. 1 ..
3 1482950 Cover .......................................................................................................... 1 1
4 1482925 Plate (Book Box) ........................................................................................ 1 1
5 1615064 Spacer ........................................................................................................ 1 1
6 4102563 Capscrew ................................................................................................... 1 1
7 4021125 Washer ....................................................................................................... 3 3
8 1482992 Suspension (Mechanical) ........................................................................... 1 1
9 1482993 Kit-Plate (Adapter) ...................................................................................... 1 1
10 1482995 Washer ....................................................................................................... 4 4
11 ..... Seat Rail Slave ........................................................................................... 1 1
12 1482951 Bolt ............................................................................................................. 8 8
13 1482990 Bolt ............................................................................................................. 4 4
14 1482917 Locknut ....................................................................................................... 12 12
15 1615063 Washer ....................................................................................................... 6 6
16 ..... Seat Rail, Locking ...................................................................................... 1 1
17 1482997 Bracket (Support) ....................................................................................... 1 1
18 4111352 Lever .......................................................................................................... 1 1
19 1482981 Locknut ....................................................................................................... 1 1
20 1482980 Washer ....................................................................................................... .. 1
20 4058185 Washer ....................................................................................................... 1 ..
21 4007744 Knob (Slide) ............................................................................................... 1 1
22 4115830 Seat Belt ..................................................................................................... 1 1
23 4105613 Capscrew ................................................................................................... 1 1
24 1482954 Seat Assy-Full Suspension (FFigure 1-16)............................................... .. 1
24 4104409 Seat Assy -Full Suspension (FFigure 1-16).............................................. 1 ..

©2015 HYSTER COMPANY See Service Manual 1-23

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SEAT ASSEMBLY, AIR SUSPENSION (FIGURE 1-12)

1-24 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SEAT ASSEMBLY, AIR SUSPENSION

KEY:
A: Vinyl Cover
B: Fabric Cover
QTY
ITEM PART NO. DESCRIPTION A B
1 1482950 Cover .......................................................................................................... 1 1
2 1482949 Screw ......................................................................................................... 4 4
3 1584060 Box (Book) ................................................................................................. 1 ..
3 1482948 Box (Book) ................................................................................................. .. 1
4 1482925 Plate (Book Box) ........................................................................................ 1 1
5 4102563 Capscrew ................................................................................................... 1 1
6 1615064 Spacer ........................................................................................................ 1 ..
6 1615044 Stud ............................................................................................................ .. 1
7 ..... Air Suspension ........................................................................................... 1 1
8 1482993 Kit-Plate (Adapter) ...................................................................................... 1 1
9 1615063 Washer ....................................................................................................... 6 6
10 1482995 Washer ....................................................................................................... 4 4
11 4021125 Washer ....................................................................................................... 3 3
12 1482951 Bolt ............................................................................................................. 8 8
13 ..... Seat Rail Slave ........................................................................................... 1 1
14 1482917 Locknut ....................................................................................................... 12 12
15 1482990 Bolt ............................................................................................................. 4 4
16 ..... Seat Rail, Locking ...................................................................................... 1 1
17 1482997 Bracket (Support) ....................................................................................... 1 1
18 1482981 Locknut ....................................................................................................... 1 1
19 4111352 Lever .......................................................................................................... 1 1
20 4058185 Washer ....................................................................................................... 1 1
21 4007744 Knob (Slide) ............................................................................................... 1 1
22 4115830 Seat Belt ..................................................................................................... 1 1
23 4105613 Capscrew ................................................................................................... 1 1
24 1482954 Seat Assy-Full Suspension (FFigure 1-16)............................................... 1 ..
24 4104409 Seat Assy -Full Suspension (FFigure 1-16).............................................. .. 1

©2015 HYSTER COMPANY See Service Manual 1-25

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SEAT ASSEMBLY, AIR SUSPENSION (FIGURE 1-13)

DELUXE

1-26 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SEAT ASSEMBLY, AIR SUSPENSION

DELUXE

ITEM PART NO. DESCRIPTION QTY

1 1615064 Spacer ................................................................................................................ 1
2 292528 Capscrew ............................................................................................................ 2
3 302402 Locknut ............................................................................................................... 1
4 4108707 Seat Assy (Top) .................................................................................................. 1
5 1482993 Kit-Plate (Adapter) .............................................................................................. 1
6 1482995 Washer ............................................................................................................... 12
7 ..... Seat Rail Slave ................................................................................................... 1
8 4021125 Washer ............................................................................................................... 3
9 1482990 Bolt ...................................................................................................................... 4
10 1482917 Locknut ............................................................................................................... 20
11 4007751 Kit-Suspension (FFigure 1-15).......................................................................... 1
12 ..... Seat Rail, Locking ............................................................................................... 1
13 1482951 Bolt ...................................................................................................................... 8
14 1482997 Bracket (Support) ................................................................................................ 1
15 4007744 Knob (Slide) ........................................................................................................ 1
16 4111352 Lever ................................................................................................................... 1
17 4058185 Washer ............................................................................................................... 1
18 1482981 Locknut ............................................................................................................... 1
19 4115830 Seat Belt ............................................................................................................. 1
20 1615063 Washer ............................................................................................................... 2
21 4109480 Seat Assy (Electric Air Lumbar) .......................................................................... 1
22 4110393 Plate .................................................................................................................... 1
23 4110394 Screw .................................................................................................................. 4
24 1482948 Box (Book) .......................................................................................................... 1
25 4110395 Rivet .................................................................................................................... 4
26 a 4110420 Switch , Heater ................................................................................................... 1
27 4007750 Switch (Valve Seat Height Control) .................................................................... 1

FOOTNOTES:
a Only on Deluxe Heated Seat Assembly.

©2015 HYSTER COMPANY See Service Manual 1-27

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SEAT ASSEMBLY, AIR SUSPENSION (FIGURE 1-14)

WITH THREE POINT SEAT BELT

1-28 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SEAT ASSEMBLY, AIR SUSPENSION

WITH THREE POINT SEAT BELT
KEY:
A: Heated Seat Assembly
B: Deluxe Seat Assembly
QTY
ITEM PART NO. DESCRIPTION A B
1 4048815 Bolt ............................................................................................................. 1 1
2 302402 Locknut ....................................................................................................... 1 1
3 4048824 Washer ....................................................................................................... 4 4
4 4111346 Seat Assy (Top) ......................................................................................... 1 ..
4 4108707 Seat Assy (Top) ......................................................................................... .. 1
5 1482993 Kit-Plate (Adapter) ...................................................................................... 1 1
6 4021125 Washer ....................................................................................................... 3 3
7 ..... Seat Rail Slave ........................................................................................... 1 1
8 1482995 Washer ....................................................................................................... 12 12
9 1482917 Locknut ....................................................................................................... 12 12
10 4007751 Kit-Suspension (FFigure 1-15).................................................................. 1 1
11 1482951 Bolt ............................................................................................................. 8 8
12 ..... Seat Rail, Locking ...................................................................................... 1 1
13 4110476 Seat Belt ..................................................................................................... 1 1
14 4110420 Switch , Heater ........................................................................................... 1 ..
15 4007750 Switch (Valve Seat Height Control) ............................................................ 1 1
16 4111352 Lever .......................................................................................................... 1 1
17 4007744 Knob (Slide) ............................................................................................... 1 1
18 1482997 Bracket (Support) ....................................................................................... 1 1
19 1482990 Bolt ............................................................................................................. 4 4
20 4058185 Washer ....................................................................................................... 1 1
21 1482981 Locknut ....................................................................................................... 1 1
22 292528 Capscrew ................................................................................................... 1 1
23 16806 Capscrew ................................................................................................... 1 1
24 4048823 Washer ....................................................................................................... 1 1
25 ..... Bracket ................................................................................................... 1 1
25 4128266 Kit-Bracket .................................................................................................. 1 1
25 16806 Capscrew ............................................................................................... 1 1
25 1512538 Nut ......................................................................................................... 1 1
25 1615057 Bolt ......................................................................................................... 1 1
25 1482917 Locknut .................................................................................................. 1 1
25 4128267 Washer .................................................................................................. 2 2
25 4128268 Capscrew ............................................................................................... 2 2
26 4109480 Seat Assy (Electric Air Lumbar) ................................................................. 1 1
27 4110393 Plate ........................................................................................................... 1 1
28 4110394 Screw ......................................................................................................... 1 1
29 1482948 Box (Book) ................................................................................................. 1 1
30 4110395 Rivet ........................................................................................................... 4 4
31 ..... Seat Belt Weldment ................................................................................... 1 1
32 4048816 Bolt ............................................................................................................. 4 4
33 1512538 Nut .............................................................................................................. 5 5
34 4048822 Washer ....................................................................................................... 4 4
35 4048820 Spacer ........................................................................................................ 1 1
36 1513088 Screw ......................................................................................................... 2 2
37 4048817 Cushion ...................................................................................................... 1 1

©2015 HYSTER COMPANY See Service Manual 1-29

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SUSPENSION KIT ASSEMBLY (FIGURE 1-15)

1-30 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SUSPENSION KIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
4007751 Kit-Suspension .................................................................................................... 1
1 ..... Hole Plug ........................................................................................................ 1
2 4102147 Spacer ............................................................................................................ 1
3 1483055 Nut .................................................................................................................. 4
4 4102159 Housing (Upper) ............................................................................................. 1
5 4102145 Bolt ................................................................................................................. 2
6 1615132 Bumper ........................................................................................................... 2
7 1483053 Bumper ........................................................................................................... 2
8 1482980 Washer ........................................................................................................... 4
9 1483054 Screw ............................................................................................................. 2
10 1483067 Screw ............................................................................................................. 2
11 1615126 Bushing , Shock (Upper) ................................................................................ 1
12 4102157 Roller Assembly ............................................................................................. 2
13 275608 Fastener ......................................................................................................... 1
14 4102160 Latch Assembly (Isolator) ............................................................................... 1
15 ..... Extension Spring ............................................................................................ 1
16 1615125 Roll Pin ........................................................................................................... 1
17 4102152 Knob , Flex Shock .......................................................................................... 1
18 1483004 Nut .................................................................................................................. 3
19 ..... Bearing Shaft .................................................................................................. 1
20 1483029 Fastener ......................................................................................................... 3
21 1367144 Bearing ........................................................................................................... 2
22 1483057 Spring , Air ...................................................................................................... 1
23 1483058 Screw ............................................................................................................. 1
24 1483010 Nut .................................................................................................................. 1
25 4102151 Compressor (12V) .......................................................................................... 1
26 1482981 Locknut ........................................................................................................... 1
27 1483051 Housing (Lower) ............................................................................................. 1
28 4102148 Bumper ........................................................................................................... 1
29 1615127 Bushing , Shock (Lower) ................................................................................ 1
30 1615141 Bracket (Plastic) ............................................................................................. 1
31 ..... Shock Absorber .............................................................................................. 1
32 1483060 Fitting .............................................................................................................. 1
33 1615136 Clip ................................................................................................................. 1
34 1615137 Screw ............................................................................................................. 1
35 4102161 Arm , Suspension ........................................................................................... 1
36 1483031 Roller .............................................................................................................. 2
37 4102158 Bearing and Roller Assembly ......................................................................... 2
38 222595 Bolt ................................................................................................................. 2
39 4102144 Nut .................................................................................................................. 1
40 4102156 Bracket , Shock Mounting .............................................................................. 1
41 4102154 Bushing .......................................................................................................... 2
42 4102143 Washer ........................................................................................................... 2
43 4102146 Shock Absorber .............................................................................................. 1
44 4102155 Bushing , Shock Isolator ................................................................................. 1
45 1483003 Fastener ......................................................................................................... 21
46 ..... Boot ................................................................................................................ 1
47 4102153 Wire Harness .................................................................................................. 1
4131930 Kit-Housing , Upper ........................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 1-31

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SEAT ASSEMBLY (FIGURE 1-16)

SUSPENSION

1-32 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SEAT ASSEMBLY
SUSPENSION
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
4104409 Seat Assy -Full Suspension ....................................................................... 1 ..
1482954 Seat Assy-Full Suspension ........................................................................ .. 1
a 1482915 Spacer ................................................................................................... .. 1
a 292528 Capscrew ............................................................................................... 1 1
a 1482917 Locknut .................................................................................................. 4 4
a 1615073 Bolt ......................................................................................................... 4 4
1 1482974 Kit-Bracket (RH) ..................................................................................... 1 1
1 1482806 Bracket .............................................................................................. 1 1
1 1482917 Locknut .............................................................................................. 3 3
1 1482951 Bolt .................................................................................................... 1 1
1 1482919 Locknut .............................................................................................. 2 2
1 1482924 Screw ................................................................................................ 2 2
1 1482952 Clip .................................................................................................... 2 2
1 1482953 Strap Clamp ...................................................................................... 1 1
2 4104375 Kit-Seat Cushion (Gray Cloth, Seat) ...................................................... 1 ..
2 1482952 Clip .................................................................................................... 2 ..
2 1482953 Strap Clamp ...................................................................................... 1 ..
2 1615055 Seat Cushion Assembly (Vinyl, Seat) .................................................... .. 1
2 1482952 Clip .................................................................................................... .. 2
2 1482953 Strap Clamp ...................................................................................... .. 1
3 4104373 Kit-Seat Cushion (Gray Cloth, Back) ..................................................... 1 ..
3 1482924 Screw ................................................................................................ 2 ..
3 1482958 Seat Back Cushion Assy, Vinyl .............................................................. .. 1
3 1482955 Seat Cushion ..................................................................................... .. 1
3 1482924 Screw ................................................................................................ .. 2
4 1482959 Kit-Back Pan .......................................................................................... 1 1
4 1615056 Pan .................................................................................................... 1 1
4 1482917 Locknut .............................................................................................. 8 8
4 1482919 Locknut .............................................................................................. 2 2
4 1482924 Screw ................................................................................................ 2 2
4 1615057 Bolt .................................................................................................... 1 1
4 1482913 Connector .......................................................................................... 6 6
5 1482960 Armrest (LH) .......................................................................................... 1 1
5 1482804 Armrest .............................................................................................. 1 1
5 1482919 Locknut .............................................................................................. 1 1
5 292528 Capscrew .......................................................................................... 1 1
5 1482920 Washer .............................................................................................. 2 2
5 1482961 Screw ................................................................................................ 1 1
6 1470155 Information Case (Kit) ............................................................................ 1 1
6 1482925 Plate (Book Box) ............................................................................... 1 1
6 1482948 Box (Book) ......................................................................................... 1 1
6 1482949 Screw ................................................................................................ 4 4
6 1482950 Cover ................................................................................................. 1 1
7 1482969 Kit-Bracket (LH) ..................................................................................... 1 1
7 1482805 Bracket .............................................................................................. 1 1

©2015 HYSTER COMPANY See Service Manual 1-33

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SEAT ASSEMBLY
SUSPENSION
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
7 1482917 Locknut .............................................................................................. 3 3
7 1615057 Bolt .................................................................................................... 1 1
7 292528 Capscrew .......................................................................................... 1 1
7 1482919 Locknut .............................................................................................. 2 2
7 1482924 Screw ................................................................................................ 2 2
7 1482910 Nut ..................................................................................................... 1 1
7 1482952 Clip .................................................................................................... 2 2
7 1482961 Screw ................................................................................................ 1 1
7 1482953 Strap Clamp ...................................................................................... 1 1
8 1615062 Kit-Seat Belt ........................................................................................... 1 1
8 292528 Capscrew .......................................................................................... 1 1
8 246001 Capscrew .......................................................................................... 1 1
8 1615063 Washer .............................................................................................. 3 3
8 1615064 Spacer ............................................................................................... 2 2
8 1615065 Seat Belt Set ..................................................................................... 1 1
9 1482970 Kit-Recliner ............................................................................................ 1 1
9 1467531 Knob .................................................................................................. 1 1
9 1482904 Lever ................................................................................................. 1 1
9 1482905 Plate .................................................................................................. 1 1
9 1482906 Latch .................................................................................................. 1 1
9 1482907 Cover ................................................................................................. 1 1
9 1482908 Spring ................................................................................................ 1 1
9 1482909 Spring ................................................................................................ 1 1
9 1482919 Locknut .............................................................................................. 2 2
9 1615057 Bolt .................................................................................................... 1 1
10 1482971 Kit-Seat Pan ........................................................................................... 1 1
10 1482801 Seat Pan ............................................................................................ 1 1
10 1482917 Locknut .............................................................................................. 12 12
10 1482951 Bolt .................................................................................................... 6 6
10 1482952 Clip .................................................................................................... 2 2
10 1482953 Strap Clamp ...................................................................................... 1 1
10 1615057 Bolt .................................................................................................... 2 2
10 1482919 Locknut .............................................................................................. 2 2
11 1615066 Kit-Operator Presence System .............................................................. 1 1
11 1615067 Switch (Operator Presence System) ................................................. 1 1
11 1615068 Wire Harness (Operator Presence System) ...................................... 1 1
11 1482953 Strap Clamp ...................................................................................... 2 2
11 1482952 Clip .................................................................................................... 2 2
a 4051407 Wire Harness ......................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

1-34 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 1-35

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB MOUNTING (FIGURE 1-17)

NON-POWERED SLIDING CAB

1-36 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB MOUNTING
NON-POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 4031787 Subframe Wldmt ................................................................................................. 1
2 4048171 Cover .................................................................................................................. 1
3 4048172 Cover .................................................................................................................. 1
4 1622280 Plate .................................................................................................................... 1
5 1622277 Guide .................................................................................................................. 1
6 4024388 Bracket (RH) ....................................................................................................... 1
7 4024389 Bracket (LH) ........................................................................................................ 1
8 1618506 Buffer .................................................................................................................. 4
9 320159 Washer ............................................................................................................... 14
10 292514 Capscrew ............................................................................................................ 6
11 4048175 Bracket Wldmt .................................................................................................... 1
12 4048177 Bracket Wldmt .................................................................................................... 1
13 4031781 Latch ................................................................................................................... 2
14 292501 Capscrew ............................................................................................................ 6
15 320157 Washer ............................................................................................................... 7
16 302400 Nut ...................................................................................................................... 3
17 302401 Locknut ............................................................................................................... 4
18 136985 Capscrew ............................................................................................................ 4
19 4120965 Screw .................................................................................................................. 20
20 1609952 Wheel .................................................................................................................. 2
21 1598366 Switch Assembly (Proximity) (FFigure 4-27)..................................................... 1
22 293694 Capscrew ............................................................................................................ 2
23 320165 Washer ............................................................................................................... 2
24 4027474 Spacer ................................................................................................................ 2
25 302404 Locknut ............................................................................................................... 2
26 1486540 Mount (Cab) ........................................................................................................ 4
27 300939 Washer ............................................................................................................... 4
28 293655 Capscrew ............................................................................................................ 4
29 1609953 Wheel .................................................................................................................. 2
30 197070 Washer ............................................................................................................... 2
31 15111 Locknut ............................................................................................................... 2
32 136681 Capscrew ............................................................................................................ 4
33 287816 Capscrew ............................................................................................................ 8
34 320156 Washer ............................................................................................................... 28
35 302399 Nut ...................................................................................................................... 14
36 1609940 Guide (Cable Chain) ........................................................................................... 1
36 4096519 Link (LH Side) ................................................................................................. 27
36 4096520 Link (RH Side) ................................................................................................ 27
36 4096524 Bar (Cross) ..................................................................................................... 54
36 1659587 Link (End Set) ................................................................................................. 1
36 1659588 Separator ........................................................................................................ 30
37 129563 Strap Clamp ........................................................................................................ 6
38 1607224 Wire Harness (Powertrain Signals 1) (FFigure 4-61)........................................ 1
39 1607223 Wire Harness (Attachment Signals) (FFigure 4-29).......................................... 1
40 1617650 Wire Harness (Powertrain Signals 2) (FFigure 4-62)........................................ 1
41 1617651 Wire Harness (Engine Power) (FFigure 4-51)................................................... 1
42 1625218 Battery Cable (Cab) ............................................................................................ 1
43 1607227 Wire Harness (LMI CAN Connector) (FFigure 4-54)......................................... 1
44 1607226 Wire Harness (Powertrain CAN Connector) (FFigure 4-59).............................. 1
45 15130 Washer ............................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 1-37

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB MOUNTING
NON-POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

46 43685 Locknut ............................................................................................................... 2

1-38 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 1-39

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB MOUNTING (FIGURE 1-18)

POWERED SLIDING CAB

1-40 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB MOUNTING
POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 4121004 Guide Rail (RH) .................................................................................................. 1
2 4121005 Guide (LH) .......................................................................................................... 1
3 293694 Capscrew ............................................................................................................ 2
4 320165 Washer ............................................................................................................... 2
5 4027474 Spacer ................................................................................................................ 2
6 302404 Locknut ............................................................................................................... 2
7 1634354 Cover .................................................................................................................. 2
8 4107670 Subframe Wldmt ................................................................................................. 1
9 4114840 Cover .................................................................................................................. 1
10 1609940 Guide (Cable Chain) ........................................................................................... 1
10 4096519 Link (LH Side) ................................................................................................. 27
10 4096520 Link (RH Side) ................................................................................................ 27
10 4096524 Bar (Cross) ..................................................................................................... 54
10 1659587 Link (End Set) ................................................................................................. 1
10 1659588 Separator ........................................................................................................ 30
11 1473895 Fitting .................................................................................................................. 1
12 1592851 Fitting .................................................................................................................. 1
13 4120432 Hose Assy ........................................................................................................... 1
14 1625218 Battery Cable (Cab) ............................................................................................ 1
15 1617651 Wire Harness (Engine Power) (FFigure 4-51)................................................... 1
16 1607223 Wire Harness (Attachment Signals) (FFigure 4-29).......................................... 1
17 1617650 Wire Harness (Powertrain Signals 2) (FFigure 4-62)........................................ 1
18 1607224 Wire Harness (Powertrain Signals 1) (FFigure 4-61)........................................ 1
19 1607227 Wire Harness (LMI CAN Connector) (FFigure 4-54)......................................... 1
20 129563 Strap Clamp ........................................................................................................ 6
21 4120431 Hose Assy ........................................................................................................... 1
22 1705858 Bolt ...................................................................................................................... 3
23 1618506 Buffer .................................................................................................................. 2
24 1607226 Wire Harness (Powertrain CAN Connector) (FFigure 4-59).............................. 1
25 1598366 Switch Assembly (Proximity) (FFigure 4-27)..................................................... 1
26 43685 Locknut ............................................................................................................... 2
27 15130 Washer ............................................................................................................... 2
28 1609952 Wheel .................................................................................................................. 2
29 302399 Nut ...................................................................................................................... 8
30 320156 Washer ............................................................................................................... 16
31 1486540 Mount (Cab) ........................................................................................................ 4
32 320157 Washer ............................................................................................................... 9
33 302400 Nut ...................................................................................................................... 3
34 300939 Washer ............................................................................................................... 4
35 293655 Capscrew ............................................................................................................ 4
36 2060862 Capscrew ............................................................................................................ 2
37 239503 Nut ...................................................................................................................... 2
38 4120965 Screw .................................................................................................................. 10
39 1633139 Hydraulic Motor (FFigure 9-21)......................................................................... 1
40 1633135 Gear .................................................................................................................... 1
41 4120966 Screw .................................................................................................................. 10
42 136681 Capscrew ............................................................................................................ 4
43 302402 Locknut ............................................................................................................... 4
44 320161 Washer ............................................................................................................... 8
45 287837 Capscrew ............................................................................................................ 4
©2015 HYSTER COMPANY See Service Manual 1-41
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB MOUNTING
POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

46 287816 Capscrew ............................................................................................................ 8
47 1609953 Wheel .................................................................................................................. 2
48 197070 Washer ............................................................................................................... 2
49 15111 Locknut ............................................................................................................... 2
50 4107671 Guide Rail ........................................................................................................... 1
51 4115920 Manifold Assy ..................................................................................................... 1
52 1588514 Fitting .................................................................................................................. 2
53 4113273 Washer ............................................................................................................... 1
54 4113274 Retainer Plate ..................................................................................................... 1
55 296166 Capscrew ............................................................................................................ 2
56 b 4126019 Hinge .................................................................................................................. 1
57 b 4126018 Handle ................................................................................................................ 1
a 2054005 Switch ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated b PENDING PER ECN 68671-01 →

1-42 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB ATTACHING PARTS (FIGURE 1-19)

PAGE 1 OF 4

ITEM PART NO. DESCRIPTION QTY

1 4097164 Plug ..................................................................................................................... 3
2 1634997 Door (Cab, RH) (FFigure 1-24).......................................................................... 1
3 1623264 Door (Cab, LH) (FFigure 1-23).......................................................................... 1
4 4076186 Controller-Hydraulic (Cab - With Software) ........................................................ 1
5 4093489 Washer ............................................................................................................... 4
6 4093488 Screw .................................................................................................................. 4
7 1571624 Console Cover .................................................................................................... 1
8 4005122 Plate , Ignition ..................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-43

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB ATTACHING PARTS (FIGURE 1-20)

PAGE 2 OF 4

ITEM PART NO. DESCRIPTION QTY

1 1623406 Plug ..................................................................................................................... 12
2 4005991 Screw .................................................................................................................. 8
3 4095975 Cover Plate ......................................................................................................... 1
4 4095969 Screw .................................................................................................................. 4
5 4095974 Cover Plate ......................................................................................................... 1
a 1545170 Wire Harness (Rear Wiper Extension) (FFigure 4-65)...................................... 1
a 4074886 Wire Harness (Rear Cab) (FFigure 4-64).......................................................... 1

FOOTNOTES:
a Not Illustrated

1-44 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 1-45

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB ATTACHING PARTS (FIGURE 1-21)

PAGE 3 OF 4

1-46 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB ATTACHING PARTS

PAGE 3 OF 4

ITEM PART NO. DESCRIPTION QTY

1 4000817 Plug ..................................................................................................................... 4
2 1504941 Washer ............................................................................................................... 12
3 1504942 Rubber Seal ........................................................................................................ 12
4 292667 Nut ...................................................................................................................... 12
5 4095313 Nut ...................................................................................................................... 1
6 1635005 Plug ..................................................................................................................... 2
7 1504406 Grommet ............................................................................................................. 1
8 1558042 Screw .................................................................................................................. 4
9 1491028 Console Cover (RH External) ............................................................................. 1
10 1492139 Nut ...................................................................................................................... 1
11 1498376 Cover (Control Column) ...................................................................................... 1
12 1492166 Cover .................................................................................................................. 1
13 1492167 Trim-Bulk ............................................................................................................ AR
14 4028463 Washer ............................................................................................................... 29
15 4028462 Screw .................................................................................................................. 5
16 4028465 Screw .................................................................................................................. 14
17 1498356 Clip ...................................................................................................................... 2
18 1498355 Bracket (Cup And Clip Board Holder) ................................................................. 1
19 1492133 Holder (Cup And Clip Board) .............................................................................. 1
20 1498354 Rivet .................................................................................................................... 5
21 1566044 Bolt ...................................................................................................................... 8
22 1498334 Handle Assembly ................................................................................................ 2
22 136681 Capscrew ....................................................................................................... 4
22 320158 Washer ........................................................................................................... 4
22 1476584 Cover (Capscrew Head) ................................................................................. 4
23 1498335 Pad ................................................................................................................. 4
24 4028468 Screw .................................................................................................................. 10
25 1498362 Seal ..................................................................................................................... AR
26 4095958 Screw .................................................................................................................. 8
27 1492197 Plate (Air Duct Cover) ......................................................................................... 2
28 4095314 Washer ............................................................................................................... 9
29 4095960 Screw .................................................................................................................. 12
30 1493278 Mirror (Interior) .................................................................................................... 2
31 1498336 Edge Protector .................................................................................................... AR
32 1492237 Support (Column) ............................................................................................... 1
33 1566041 Screw .................................................................................................................. 14
34 4095959 Nut ...................................................................................................................... 3
35 1492214 Wire (Ground) ..................................................................................................... 1
36 1558031 Foam ................................................................................................................... 1
37 4010862 Bracket ................................................................................................................ 7
38 4095963 Washer ............................................................................................................... 1
39 4095962 Screw .................................................................................................................. 7
40 1493373 Foam (RH) .......................................................................................................... 1
41 1493372 Foam (LH) ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-47

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB ATTACHING PARTS (FIGURE 1-22)

PAGE 4 OF 4

ITEM PART NO. DESCRIPTION QTY

1 1393474 Hinge (RH) .......................................................................................................... 2
2 1393473 Hinge (LH) .......................................................................................................... 2
3 1468312 Washer ............................................................................................................... 4
4 1493318 Striker Bolt Assembly .......................................................................................... 1
4 1504953 Block (Tapped) ............................................................................................... 1
4 1504954 Guard ............................................................................................................. 1
4 1504955 Bolt ................................................................................................................. 1
5 1493308 Bolt ...................................................................................................................... 12

1-48 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 1-49

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB DOOR (FIGURE 1-23)

LEFT HAND

1-50 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB DOOR
LEFT HAND

ITEM PART NO. DESCRIPTION QTY

1623264 Door (Cab, LH) ................................................................................................... 1
1 1623266 Door ................................................................................................................ 1
2 1515337 Seal ................................................................................................................ AR
3 1558446 Latch ............................................................................................................... 1
4 296229 Capscrew ....................................................................................................... 2
5 1558302 Plate ............................................................................................................... 1
6 1558303 Washer ........................................................................................................... 1
7 1495438 Cover .............................................................................................................. 1
8 1493308 Bolt ................................................................................................................. 1
9 1468321 Washer (Plastic) ............................................................................................. 1
10 287816 Capscrew ....................................................................................................... 1
11 1558300 Cap ................................................................................................................. 1
12 1493397 Cover (Capscrew Head) ................................................................................. 3
13 316834 Nut .................................................................................................................. 3
14 1506738 Washer ........................................................................................................... 3
15 1623267 Cover .............................................................................................................. 2
16 1495454 Seal ................................................................................................................ 1
17 1558447 Piston Rod (Connector) .................................................................................. 1
18 1558305 Lock ................................................................................................................ 1
19 1514234 Capscrew ....................................................................................................... 3
20 1558299 Seal ................................................................................................................ 4
21 1558442 Window (Door) (Lower) .................................................................................. 1
22 1558443 Seal (Lower LH) ............................................................................................. 1
23 1495372 Seal ................................................................................................................ 1
24 1495431 Seal ................................................................................................................ 1
25 1495371 Handle (Push Button) ..................................................................................... 1
26 1593629 Key (For Cab Door Grip) ................................................................................ 1
27 1644794 Window (Main) (FFigure 1-25)...................................................................... 1
28 1558294 Seal ................................................................................................................ AR
29 1692918 Kit-Repair Sliding Window (Sliding Window Latch) ........................................ AR
30 1558445 Seal (Upper LH) ............................................................................................. 1
31 1558444 Sliding Window (Door) (Upper) ...................................................................... 1
32 1657626 Bushing .......................................................................................................... 2
33 1657627 Bracket ........................................................................................................... 1
34 1598397 Gas Spring ..................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-51

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB DOOR (FIGURE 1-24)

RIGHT HAND

1-52 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB DOOR
RIGHT HAND

ITEM PART NO. DESCRIPTION QTY

1634997 Door (Cab, RH) ................................................................................................... 1
1 1558297 Sliding Window (Upper) .................................................................................. 1
2 1558299 Seal ................................................................................................................ AR
3 1623268 Door ................................................................................................................ 1
4 1515337 Seal ................................................................................................................ AR
5 1514234 Capscrew ....................................................................................................... 3
6 1623267 Cover .............................................................................................................. 2
7 1495454 Seal ................................................................................................................ 1
8 1506738 Washer ........................................................................................................... 3
9 316834 Nut .................................................................................................................. 3
10 1493397 Cover (Capscrew Head) ................................................................................. 3
11 1468321 Washer (Plastic) ............................................................................................. 1
12 287816 Capscrew ....................................................................................................... 1
13 1558300 Cap ................................................................................................................. 1
14 1493308 Bolt ................................................................................................................. 1
15 1495435 Cover .............................................................................................................. 1
16 1558303 Washer ........................................................................................................... 1
17 1558305 Lock (Door Handle) ........................................................................................ 1
18 1558306 Piston Rod (Connector) .................................................................................. 1
19 1558302 Plate (Door Handle) ........................................................................................ 1
20 1558301 Latch ............................................................................................................... 1
21 296229 Capscrew ....................................................................................................... 2
22 1495372 Seal ................................................................................................................ 1
23 1495371 Handle (Push Button) ..................................................................................... 1
24 1593629 Key (For Cab Door Grip) ................................................................................ 1
25 1495431 Seal ................................................................................................................ 1
26 1558295 Window (Lower) ............................................................................................. 1
27 1558296 Frame (Lower RH) .......................................................................................... 1
28 1692918 Kit-Repair Sliding Window (Sliding Window Latch) ........................................ AR
29 1558294 Seal ................................................................................................................ AR
30 1644795 Window (Main) (FFigure 1-25)...................................................................... 1
31 1558298 Frame (Upper RH) .......................................................................................... 1
32 1657626 Bushing .......................................................................................................... 2
33 1657627 Bracket ........................................................................................................... 1
34 1598397 Gas Spring ..................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-53

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB MAIN DOOR WINDOW (FIGURE 1-25)

RIGHT AND LEFT HAND

KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
1644795 Window (Main) ........................................................................................... 1 ..
1644794 Window (Main) ........................................................................................... .. 1
1 1644803 Frame (Sliding Window) ........................................................................ 1 ..
1 1644796 Frame (Sliding Window) ........................................................................ .. 1
2 1641640 Strip Seal ............................................................................................... AR AR
3 1644804 Seal ........................................................................................................ AR AR
4 4009782 Guide ..................................................................................................... 4 4
5 1644802 Screw ..................................................................................................... 4 4
6 1641637 Seal ........................................................................................................ AR AR
7 1644799 Guard (Window) ..................................................................................... 1 1
8 1644800 Seal ........................................................................................................ AR AR
9 1483226 Latch (Sliding Window) .......................................................................... 2 2
10 1644806 Glass ...................................................................................................... 1 ..
10 1644797 Glass ...................................................................................................... .. 1
11 1644805 Glass ...................................................................................................... 1 ..
11 1644798 Glass ...................................................................................................... .. 1

1-54 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB SUNSHADE (FIGURE 1-26)

TOP

ITEM PART NO. DESCRIPTION QTY

1 1506751 Sunshade ............................................................................................................ 1
2 1506750 Clamp ................................................................................................................. 1
3 1506749 Rubber Pad ......................................................................................................... 1
4 1506748 Rubber Pad ......................................................................................................... 1
5 1468318 Screw .................................................................................................................. 2
6 1655365 Screw .................................................................................................................. 2

©2015 HYSTER COMPANY See Service Manual 1-55

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB SUNSHADE (FIGURE 1-27)

REAR

1-56 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB SUNSHADE
REAR

ITEM PART NO. DESCRIPTION QTY

1 1506751 Sunshade ............................................................................................................ 1
2 1644791 Bracket ................................................................................................................ 1
3 296415 Washer ............................................................................................................... 1
4 1468318 Screw .................................................................................................................. 3
5 1506749 Rubber Pad ......................................................................................................... 1
6 1506748 Rubber Pad ......................................................................................................... 2
7 1644792 Bracket ................................................................................................................ 1
8 1655365 Screw .................................................................................................................. 2
9 1644793 Plug ..................................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 1-57

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WINDOW WIPER SYSTEM (FIGURE 1-28)

WASHER BOTTLE KIT — CLOSED CAB ONLY

1-58 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WINDOW WIPER SYSTEM

WASHER BOTTLE KIT – CLOSED CAB ONLY

ITEM PART NO. DESCRIPTION QTY

1702285 Kit-Wiper (Washer Bottle) ................................................................................... 1
1 1393509 Hose ............................................................................................................... AR
2 1626996 Reservoir Assembly (Window Washer) .......................................................... 1
2 1635026 Cap ............................................................................................................. 1
2 1635025 Pump .......................................................................................................... 3
3 1301685 Check Valve ................................................................................................... 1
4 1492156 Relay (Wiper Timer) ....................................................................................... 1
5 1566044 Bolt ................................................................................................................. 3
6 1635020 Hose ............................................................................................................... 1
7 1704396 Clamp ............................................................................................................. 4
8 1635021 Washer ........................................................................................................... 1
9 1635022 Screw ............................................................................................................. 4
10 1635023 Cover .............................................................................................................. 1
11 292500 Capscrew ....................................................................................................... 4
12 1506738 Washer ........................................................................................................... 4
13 1493397 Cover (Capscrew Head) ................................................................................. 4
14 1635018 Bracket ........................................................................................................... 2
15 1635019 Plate ............................................................................................................... 1
16 1515675 Grommet ........................................................................................................ 1
17 1493336 Connector (Spray Nozzle) .............................................................................. 2
18 1571632 Screw ............................................................................................................. 6
19 4010862 Bracket ........................................................................................................... 6

©2015 HYSTER COMPANY See Service Manual 1-59

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WINDOW WIPER SYSTEM (FIGURE 1-29)

REAR AND ROOF WIPER KITS — AND FRONT WIPER OPTIONS

1-60 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WINDOW WIPER SYSTEM

REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS

ITEM PART NO. DESCRIPTION QTY

1 1493336 Connector (Spray Nozzle) .................................................................................. 6
2 1498347 Wiper Arm (Top) ................................................................................................. 1
3 1498344 Washer (Nozzle) (Dual Wiper) ............................................................................ 1
4 1690934 Wiper Blade ........................................................................................................ 1
5 1493341 Wiper Arm (Rear) ................................................................................................ 1
6 1558025 Washer ............................................................................................................... 1
7 1554125 Washer ............................................................................................................... 2
8 1493339 Wiper Motor (Rear) ............................................................................................. 1
9 1493334 Wiper Arm (Single Wiper) ................................................................................... 1
10 1493344 Wiper Motor (Top) ............................................................................................... 1
11 1493337 Hose ................................................................................................................... AR
12 1498348 Wiper Blade (Top) ............................................................................................... 1
13 1573574 Wiper Blade (Dual Wiper) ................................................................................... 2
14 1493335 Wiper Blade (Single Wiper) ................................................................................ 1
15 1493332 Wiper Motor (Front) ............................................................................................ 1
16 1493333 Linkage (Front, Single Wiper) ............................................................................. 1
16 4016648 Linkage (Front, Dual Wiper) ................................................................................ 1
17 1573575 Wiper Arm (Dual Wiper) ...................................................................................... 1
18 1704370 Sleeve (Not Illustrated) ....................................................................................... 1
19 1301685 Check Valve (Not Illustrated) .............................................................................. 2
1702283 Kit-Wiper (Rear) .................................................................................................. 1
1702284 Kit-Wiper (Roof) .................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 1-61

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

MIRRORS (FIGURE 1-30)

FRONT FENDER — WITHOUT FULL STROKE POWER SLIDING CAB

1-62 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

MIRRORS
FRONT FENDER – WITHOUT FULL STROKE POWER SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1598029 Bracket Wldmt .................................................................................................... 2
2 1705832 Mirror .................................................................................................................. 2
3 1581556 Washer ............................................................................................................... 16
4 1696161 Capscrew ............................................................................................................ 8
5 1581566 Nut ...................................................................................................................... 8
6 4048834 Mirror .................................................................................................................. 2
7 1677053 Rod ..................................................................................................................... 2
8 4029443 Nut ...................................................................................................................... 2
9 1581850 Washer ............................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 1-63

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

MIRRORS (FIGURE 1-31)

FRONT FENDER — WITH FULL STROKE POWER SLIDING CAB

1-64 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

MIRRORS
FRONT FENDER – WITH FULL STROKE POWER SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1598029 Bracket Wldmt .................................................................................................... 2
2 1705832 Mirror .................................................................................................................. 2
3 1581556 Washer ............................................................................................................... 16
4 1696161 Capscrew ............................................................................................................ 8
5 1581566 Nut ...................................................................................................................... 8
6 4048834 Mirror .................................................................................................................. 2
7 1677053 Rod ..................................................................................................................... 1
8 4029443 Nut ...................................................................................................................... 1
9 1581850 Washer ............................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-65

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB FLOORMATS (FIGURE 1-32)

1-66 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB FLOORMATS
ITEM PART NO. DESCRIPTION QTY
1 4009590 Rivet .................................................................................................................... 4
2 1493283 Floormat (Front Cowl) ......................................................................................... 1
3 1493281 Floormat (Main) .................................................................................................. 1
4 4028462 Screw .................................................................................................................. 4
5 4028463 Washer ............................................................................................................... 4
6 1498365 Strip .................................................................................................................... 1
7 1493282 Floormat (Seat) ................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-67

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB WINDOWS INSTALLATION (FIGURE 1-33)

1-68 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB WINDOWS INSTALLATION

ITEM PART NO. DESCRIPTION QTY
1 1493320 Window (Tempered) ........................................................................................... 1
2 1393466 Seal ..................................................................................................................... AR
3 1493321 Seal ..................................................................................................................... AR
4 1515337 Seal ..................................................................................................................... AR
5 1493326 Window (Skylight) ............................................................................................... 1
6 1498341 Seal ..................................................................................................................... 1
7 1493328 Clip , Window ...................................................................................................... 1
8 1498342 Washer ............................................................................................................... 5
9 4094825 Nut ...................................................................................................................... 5
10 1493397 Cover (Capscrew Head) ..................................................................................... 8
11 1493324 Window (Rear) .................................................................................................... 1
12 1493329 Cover .................................................................................................................. 3
13 1498343 Clip ...................................................................................................................... 3
14 4029151 Washer ............................................................................................................... 3

©2015 HYSTER COMPANY See Service Manual 1-69

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HEATER HOSES (FIGURE 1-34)

STAGE IIIA ENGINE

1-70 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HEATER HOSES
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 1640993 Hose ................................................................................................................... 1
2 1640992 Hose ................................................................................................................... 1
3 4018394 Hose Clamp ........................................................................................................ 6
4 1624551 Coupling .............................................................................................................. 2
5 302400 Nut ...................................................................................................................... 1
6 1624548 Hose ................................................................................................................... 2
7 1501994 Hose Clamp ........................................................................................................ 2
8 127852 Fitting .................................................................................................................. 1
9 222482 Fitting .................................................................................................................. 1
10 129563 Strap Clamp ........................................................................................................ 5
11 1345023 Strap ................................................................................................................... 1
12 320157 Washer ............................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-71

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HEATER HOSES (FIGURE 1-35)

STAGE IV ENGINE

1-72 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HEATER HOSES
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 213709 Hose ................................................................................................................... 1
2 1640992 Hose ................................................................................................................... 1
3 4018394 Hose Clamp ........................................................................................................ 6
4 1624551 Coupling .............................................................................................................. 2
5 1624548 Hose ................................................................................................................... 2
6 1501994 Hose Clamp ........................................................................................................ 2
7 1470166 Hose Fitting ......................................................................................................... 1
8 4054787 Clamp (Swivel) .................................................................................................... 1
9 1502061 Clamp ................................................................................................................. 1
a 129563 Strap Clamp ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 1-73

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR CONDITIONING HOSES (FIGURE 1-36)

STAGE IIIA ENGINE

1-74 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR CONDITIONING HOSES

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 1611149 Hose Assy ........................................................................................................... 1
2 1708996 Hose Assy ........................................................................................................... 1
3 346656 Capscrew ............................................................................................................ 4
4 1708290 Compressor Assembly ........................................................................................ 1
5 129563 Strap Clamp ........................................................................................................ 4
6 176455 Clamp ................................................................................................................. 1
7 246001 Capscrew ............................................................................................................ 1
8 320161 Washer ............................................................................................................... 1
9 302402 Locknut ............................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-75

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR CONDITIONING HOSES (FIGURE 1-37)

STAGE IV ENGINE (→ PENDING PER ECN 68686-88)

1-76 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR CONDITIONING HOSES

STAGE IV ENGINE (→ PENDING PER ECN 68686-88)

ITEM PART NO. DESCRIPTION QTY

1 1611149 Hose Assy ........................................................................................................... 1
2 1708996 Hose Assy ........................................................................................................... 1
3 346656 Capscrew ............................................................................................................ 4
4 1689914 Compressor Assembly (MCC) (FFigure 1-40)................................................... 1
5 129563 Strap Clamp ........................................................................................................ 5
6 176455 Clamp ................................................................................................................. 1
7 246001 Capscrew ............................................................................................................ 1
8 320161 Washer ............................................................................................................... 1
9 302402 Locknut ............................................................................................................... 1
10 1581441 V-Belt .................................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 1-77

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR CONDITIONING HOSES (FIGURE 1-38)

STAGE IV ENGINE (PENDING PER ECN 68686-88 →)

1-78 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR CONDITIONING HOSES

STAGE IV ENGINE (PENDING PER ECN 68686-88 →)

ITEM PART NO. DESCRIPTION QTY

1 1611149 Hose Assy ........................................................................................................... 1
2 1708996 Hose Assy ........................................................................................................... 1
3 292515 Capscrew ............................................................................................................ 4
4 1689914 Compressor Assembly (MCC) (FFigure 1-40)................................................... 1
5 129563 Strap Clamp ........................................................................................................ 5
6 176455 Clamp ................................................................................................................. 1
7 246001 Capscrew ............................................................................................................ 1
8 320161 Washer ............................................................................................................... 1
9 302402 Locknut ............................................................................................................... 1
10 1581441 V-Belt .................................................................................................................. 1
11 320159 Washer ............................................................................................................... 8
12 302401 Locknut ............................................................................................................... 4
13 4116543 Bracket Wldmt .................................................................................................... 1
14 296025 Capscrew ............................................................................................................ 4

©2015 HYSTER COMPANY See Service Manual 1-79

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR HORN (FIGURE 1-39)

1-80 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR HORN
ITEM PART NO. DESCRIPTION QTY
1 1571816 Compressor ........................................................................................................ 1
2 1671620 Compressor Box (Air Horn) ................................................................................ 1
3 239503 Nut ...................................................................................................................... 2
4 316834 Nut ...................................................................................................................... 1
5 1476421 Washer ............................................................................................................... 1
6 1534479 Grommet ............................................................................................................. 1
7 1571817 Screw .................................................................................................................. 1
8 1571818 Horn .................................................................................................................... 1
9 1493397 Cover (Capscrew Head) ..................................................................................... 2
10 292501 Capscrew ............................................................................................................ 2
11 1506738 Washer ............................................................................................................... 2
12 1571815 Bracket ................................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 1-81

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COMPRESSOR ASSEMBLY (FIGURE 1-40)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1689914 Compressor Assembly (MCC) ............................................................................ 1
1 ..... Coil ................................................................................................................. 1
2 4001308 Clutch Assy .................................................................................................... 1
3 ..... Mainfold .......................................................................................................... 1

1-82 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HEATER AND AIR DUCT (FIGURE 1-41)

ITEM PART NO. DESCRIPTION QTY

1 1635008 Seal ..................................................................................................................... 1
2 1635007 Plate .................................................................................................................... 1
3 4000400 Air Duct Assembly (FFigure 1-42)..................................................................... 1
4 4000399 Heater Assembly (FFigure 1-43)....................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-83

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR DUCT ASSEMBLY (FIGURE 1-42)

HEATER

1-84 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR DUCT ASSEMBLY

HEATER

ITEM PART NO. DESCRIPTION QTY

4000400 Air Duct Assembly .............................................................................................. 1
1 4000919 Foam .............................................................................................................. AR
2 4000918 Screw ............................................................................................................. 3
3 320156 Washer ........................................................................................................... 3
4 4000917 Cover Plate (Heater) ...................................................................................... 1
5 1493282 Floormat (Seat) .............................................................................................. 1
6 4000920 Foam .............................................................................................................. AR

©2015 HYSTER COMPANY See Service Manual 1-85

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HEATER AND CONTROL PANEL ASSEMBLIES (FIGURE 1-43)

ITEM PART NO. DESCRIPTION QTY

4000399 Heater Assembly ................................................................................................ 1
1 4000916 Heater Control Panel Assembly (MCC) (FFigure 4-7).................................. 1
2 4000915 Heater Assembly (MCC) (FFigure 1-44)....................................................... 1
3 1493276 Air Filter .......................................................................................................... 1
4 4029152 Bracket , Air Filter ............................................................................................... 1
5 4028463 Washer ............................................................................................................... 4
6 1492139 Nut ...................................................................................................................... 4
7 4028467 Screw .................................................................................................................. 4

1-86 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 1-87

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HEATER ASSEMBLY (FIGURE 1-44)

1-88 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HEATER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
4000915 Heater Assembly (MCC) ..................................................................................... 1
1 4004928 Cover .............................................................................................................. 1
2 4004933 Washer ........................................................................................................... 1
3 1487947 Water Valve .................................................................................................... 1
4 4004930 Bracket (Blower) ............................................................................................. 2
5 4004929 Blower ............................................................................................................ 1
6 ..... Bolt ................................................................................................................. 6
7 1487953 Grommet ........................................................................................................ 1
8 1487950 Hose Clamp .................................................................................................... 4
9 1487952 Tube (Copper) ................................................................................................ 1
10 4004926 Case ............................................................................................................... 1
11 4004931 Wire ................................................................................................................ 1
12 1487959 Switch (180 deg) ............................................................................................ 1
13 4004932 Washer ........................................................................................................... 1
14 4004934 Wire Harness .................................................................................................. 1
15 4003089 Hose ............................................................................................................... 1
16 4003088 Grommet ........................................................................................................ 1
17 4004927 Bracket (Heater) ............................................................................................. 1
18 4003091 Core (Heater Coil) .......................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-89

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR DUCT ASSEMBLY (FIGURE 1-45)

AIR CONDITIONING

1-90 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR DUCT ASSEMBLY

AIR CONDITIONING

ITEM PART NO. DESCRIPTION QTY

1702293 Air Duct Assembly .............................................................................................. 1
1 ..... Floormat ......................................................................................................... 1
2 1598398 Louver (Air) ..................................................................................................... 3
3 1492163 Screw ............................................................................................................. 12
4 ..... Insulation ........................................................................................................ 1
5 ..... Insulation ........................................................................................................ 1
6 ..... Insulation ........................................................................................................ 1
7 4000919 Foam .............................................................................................................. AR
8 4000920 Foam .............................................................................................................. AR
9 ..... Insulation ........................................................................................................ 1
10 4000918 Screw ............................................................................................................. 3
11 320156 Washer ........................................................................................................... 3
12 292501 Capscrew ....................................................................................................... 1
13 1476421 Washer ........................................................................................................... 1
14 ..... Air Duct ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-91

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR CONDITIONER ASSEMBLY (FIGURE 1-46)

1-92 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR CONDITIONER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
4054233 Air Conditioner Assembly (MCC) ........................................................................ 1
1 4003081 Actuator (Motor) ............................................................................................. 1
2 1487952 Tube (Copper) ................................................................................................ 1
3 4003083 Blower ............................................................................................................ 1
3 4095373 Resistor ...................................................................................................... 1
4 4003084 Case (Bottom Cover) ...................................................................................... 1
5 4003085 Cover .............................................................................................................. 1
6 4003086 Cover Plate (Flapper) ..................................................................................... 1
7 1487963 Bushing .......................................................................................................... 1
8 4003087 Bracket ........................................................................................................... 1
9 4003088 Grommet ........................................................................................................ 1
10 4003089 Hose ............................................................................................................... 1
11 4003090 Coil (Evaporator) ............................................................................................ 1
12 4003091 Core (Heater Coil) .......................................................................................... 1
13 4054235 Screw ............................................................................................................. 1
14 4054236 Washer ........................................................................................................... 1
15 4003092 Plug ................................................................................................................ 1
16 4003093 Plug ................................................................................................................ 1
17 4054237 Drain Valve ..................................................................................................... 1
18 4003095 Connector ....................................................................................................... 1
19 4058540 Hose-Bulk (M) ................................................................................................ 1
20 4054238 Wire Harness (Water Valve) ........................................................................... 1
21 4054239 Screw ............................................................................................................. 4
22 4054240 Screw ............................................................................................................. 1
23 4054241 Lockwasher .................................................................................................... 1
24 4054242 Bracket (Water Valve) .................................................................................... 1
25 1487953 Grommet ........................................................................................................ 1
26 1487122 O-Ring ............................................................................................................ 2
27 1487945 Valve (Block) .................................................................................................. 1
28 4054243 Clamp ............................................................................................................. 4
29 4054244 Nut .................................................................................................................. 1
30 4054245 Valve , Water .................................................................................................. 1
31 4054246 Kit -Thermostat ............................................................................................... 1
32 4003097 Wire Harness (AC) ......................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-93

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR CONDITIONER SYSTEM (FIGURE 1-47)

1-94 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR CONDITIONER SYSTEM

ITEM PART NO. DESCRIPTION QTY
1 4031240 Bracket (RH) ....................................................................................................... 1
2 4095316 Condenser Assembly and Hose ......................................................................... 1
2 ..... Hose ............................................................................................................... 1
2 4095317 Condenser Assembly (FFigure 1-59)............................................................ 1
3 1702291 Bracket (LH) ........................................................................................................ 1
4 1566044 Bolt ...................................................................................................................... 8
5 1635007 Plate .................................................................................................................... 1
6 1635008 Seal ..................................................................................................................... 1
7 4054233 Air Conditioner Assembly (MCC) (FFigure 1-46)............................................... 1
8 1702293 Air Duct Assembly (FFigure 1-45)..................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-95

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR CONDITIONER (FIGURE 1-48)

CLIMATE CONTROL CAB

1-96 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR CONDITIONER
CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY

4009597 Air Conditioner Assembly (MCC) ........................................................................ 1
1 4003081 Actuator (Motor) ............................................................................................. 1
2 4003085 Cover .............................................................................................................. 1
3 4003089 Hose ............................................................................................................... 1
4 4020873 Valve (Heater) ................................................................................................ 1
5 4003083 Blower ............................................................................................................ 1
5 4095373 Resistor ...................................................................................................... 1
6 4020876 Sensor (After Coil) .......................................................................................... 1
7 1487963 Bushing .......................................................................................................... 2
8 4020875 Motor (Drive Board) ........................................................................................ 1
9 4003098 Bracket ........................................................................................................... 1
10 1487953 Grommet ........................................................................................................ 1
11 1487950 Hose Clamp .................................................................................................... 4
12 1487952 Tube (Copper) ................................................................................................ 1
13 4003084 Case (Bottom Cover) ...................................................................................... 1
14 4054237 Drain Valve ..................................................................................................... 2
15 4003095 Connector ....................................................................................................... 2
16 4020874 Hose ............................................................................................................... 2
17 4020881 Hose ............................................................................................................... 1
18 4020879 Sensor (Cab) .................................................................................................. 1
19 4020878 Sensor (Outside) ............................................................................................ 1
20 4020877 Wire Harness (ECC) ....................................................................................... 1
21 1496800 Relay (24 Volt) ................................................................................................ 1
22 4003093 Plug ................................................................................................................ 1
23 1487945 Valve (Block) .................................................................................................. 1
24 4003088 Grommet ........................................................................................................ 1
25 4003087 Bracket ........................................................................................................... 1
26 4003092 Plug ................................................................................................................ 1
27 1487122 O-Ring ............................................................................................................ 2
28 4003086 Cover Plate (Flapper) ..................................................................................... 1
29 4003090 Coil (Evaporator) ............................................................................................ 1
30 4020880 Sensor (De-Icing) ........................................................................................... 1
31 4003091 Core (Heater Coil) .......................................................................................... 1
32 ..... Housing .......................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-97

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CLIMATE CONTROL SYSTEM (FIGURE 1-49)

1-98 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CLIMATE CONTROL SYSTEM

ITEM PART NO. DESCRIPTION QTY
1 1635007 Plate .................................................................................................................... 3
2 1635008 Seal ..................................................................................................................... 3
3 1498357 Screw .................................................................................................................. 1
4 1492140 Washer ............................................................................................................... 2
5 1702292 Bracket (RH) ....................................................................................................... 1
6 4009594 Nut ...................................................................................................................... 1
7 4095316 Condenser Assembly and Hose ......................................................................... 1
7 ..... Hose ............................................................................................................... 1
7 4095317 Condenser Assembly (FFigure 1-59)............................................................ 1
8 1702291 Bracket (LH) ........................................................................................................ 1
9 1566044 Bolt ...................................................................................................................... 8
a 4009593 Air Conditioner System (FFigure 1-50).............................................................. 1
a 1702293 Air Duct Assembly (FFigure 1-45)..................................................................... 1

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 1-99

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR CONDITIONER SYSTEM (FIGURE 1-50)

CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY

4009593 Air Conditioner System ....................................................................................... 1
1 4009597 Air Conditioner Assembly (MCC) (FFigure 1-48).......................................... 1
2 1493276 Air Filter .......................................................................................................... 1
3 4009598 Control Panel .................................................................................................. 1
3 320169 Washer ....................................................................................................... 1
3 4021342 Control Unit ................................................................................................ 1
3 4094573 Knob ...................................................................................................... 1
3 4020899 Plate ........................................................................................................... 1

1-100 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

DASH ASSEMBLY (FIGURE 1-51)

ITEM PART NO. DESCRIPTION QTY

1492200 Cover (Dash and Cap Assembly) ....................................................................... 1
1 1492195 Cover .............................................................................................................. 1
2 1654935 Screw ............................................................................................................. 24
3 1512822 Seal ................................................................................................................ AR
4 1598398 Louver (Air) ..................................................................................................... 4
5 1492196 Ashtray ........................................................................................................... 1
6 1468321 Washer (Plastic) ............................................................................................. 6
7 292501 Capscrew ....................................................................................................... 6
8 1492236 Plate (Front Duct) ............................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 1-101

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ARMREST ASSEMBLY (FIGURE 1-52)

ITEM PART NO. DESCRIPTION QTY

1493578 Armrest Assembly ............................................................................................... 1
1 1628948 Armrest ........................................................................................................... 1
1 1636182 Cover (Armrest) .......................................................................................... 1
1 1643338 Pad - Arm Rest ........................................................................................... 1
2 2043353 Switch (Wipers,Top And Rear) ....................................................................... 2
3 1637393 Screw ............................................................................................................. 6
4 1468321 Washer (Plastic) ............................................................................................. 6
5 1493476 Frame (Armrest) ............................................................................................. 1
6 1493478 Plate (Bottom) ................................................................................................ 1
7 1468319 Screw ............................................................................................................. 8
8 1492139 Nut .................................................................................................................. 8
9 1492140 Washer ........................................................................................................... 8
10 2043352 Switch (Wipers, Front) .................................................................................... 1
11 2043354 Switch (Window Washer) ............................................................................... 1
12 1571776 Washer ........................................................................................................... 2
13 1493486 Clamp ............................................................................................................. 1
14 1571775 Screw ............................................................................................................. 1
15 1498383 Plug (Switch) .................................................................................................. 2
a 1492167 Trim-Bulk ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated

1-102 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 1-103

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

PIVOT ARM ASSEMBLY (FIGURE 1-53)

1-104 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

PIVOT ARM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 1498385 Retaining Ring .................................................................................................... 1
2 1493397 Cover (Capscrew Head) ..................................................................................... 2
3 316834 Nut ...................................................................................................................... 1
4 1476421 Washer ............................................................................................................... 2
5 1534475 Tube .................................................................................................................... 1
6 1506669 Screw .................................................................................................................. 1
7 1571029 Washer ............................................................................................................... 3
8 287837 Capscrew ............................................................................................................ 1
9 1493499 Screw .................................................................................................................. 1
10 1534474 Console ............................................................................................................... 1
11 296010 Capscrew ............................................................................................................ 2
12 1493494 Knob (Star Grip) .................................................................................................. 1
13 1498338 Washer ............................................................................................................... 2
14 1534476 Knob ................................................................................................................... 1
15 1506827 Nut ...................................................................................................................... 1
16 1493474 Cover (Capscrew Head) ..................................................................................... 1
17 1534481 Console ............................................................................................................... 1
18 1530386 Cable .................................................................................................................. 1
19 1498357 Screw .................................................................................................................. 2
20 136985 Capscrew ............................................................................................................ 3
21 1493312 Cap (Capscrew Head) ........................................................................................ 3
22 1571030 Lever Assembly (Armrest Release) .................................................................... 1
23 1623801 Trip Lever ....................................................................................................... 1
24 1623802 Connector Body .............................................................................................. 1
25 302048 Screw ............................................................................................................. 1
26 1623800 Knob ............................................................................................................... 1
27 302023 Screw ............................................................................................................. 1
28 1468321 Washer (Plastic) ............................................................................................. 3
29 1506670 Nut .................................................................................................................. 1
30 1476584 Cover (Capscrew Head) ..................................................................................... 3
31 1534477 Lever (Release) .................................................................................................. 1
32 1534425 Rod End .............................................................................................................. 1
33 1539034 Nut ...................................................................................................................... 1
34 132861 Capscrew ............................................................................................................ 2
35 296419 Washer ............................................................................................................... 4
36 1493498 Clamp ................................................................................................................. 1
37 1506825 Strap Clamp ........................................................................................................ 2
38 287805 Capscrew ............................................................................................................ 1
39 1498356 Clip ...................................................................................................................... 1
40 1530385 Gas Spring .......................................................................................................... 1
1624002 Kit-Armrest Lever Release .................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 1-105

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LIGHT BAR AND MOUNT (FIGURE 1-54)

TWISTLOCK MODULE

1-106 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

LIGHT BAR AND MOUNT

TWISTLOCK MODULE

ITEM PART NO. DESCRIPTION QTY

1 1506667 Plate .................................................................................................................... 1
2 4028462 Screw .................................................................................................................. 3
3 1506670 Nut ...................................................................................................................... 2
4 4118293 Bracket (LH) ........................................................................................................ 1
5 1506674 Control Box (Twistlock) ....................................................................................... 1
5 1554156 Key Set ........................................................................................................... 1
7 4118294 Bracket (RH) ....................................................................................................... 1
8 1506668 Screw .................................................................................................................. 4
9 1635012 Screw .................................................................................................................. 2
10 1506738 Washer ............................................................................................................... 8
11 1506671 Plate .................................................................................................................... 2
12 4079383 Wire Harness (Twist Module and LMI Display) (FFigure 4-68)......................... 1

©2015 HYSTER COMPANY See Service Manual 1-107

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LABELS (FIGURE 1-55)

SWITCHES

1-108 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

LABELS
SWITCHES
KEY:
A: Container Handler
B: Intermodal Handler
QTY
ITEM PART NO. DESCRIPTION A B
1 1649379 Label (Sliding Cab, Forward And Backward) ............................................. 1 1
2 2089670 Label (Hydraulic Stop) ................................................................................ 1 1
3 1611634 Label (Pre-Clamp) ...................................................................................... .. 1
4 1611633 Label (Fold And Unfold Front Legs) ........................................................... .. 1
5 1611635 Label (Fold And Unfold Rear Legs) ........................................................... .. 1
6 1611637 Label (RH Clamp And Unclamp) ................................................................ .. 1
7 1611636 Label (LH Clamp And Unclamp) ................................................................ .. 1
8 1357001 Label (Park Brake Warning) ....................................................................... 1 1
9 2044400 Label (Park Brake) ..................................................................................... 1 1
10 2046600 Label (Twist Lock And Unlock) ................................................................... 1 1
11 4055536 Label (Override And Load Moment) ........................................................... 1 1

©2015 HYSTER COMPANY See Service Manual 1-109

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LABELS (FIGURE 1-56)

1-110 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

LABELS
ITEM PART NO. DESCRIPTION QTY
1 4041033 Label (45-24IH) (For Model RS45-24IH) ............................................................ 2
1 4041034 Label (45-28IH) (For Model RS45-28IH) ............................................................ 2
1 4041035 Label (46-33IH) (For Model RS46-33IH) ............................................................ 2
1 1659966 Label (46-38L IH) (For Model RS46-38L IH) ...................................................... 2
1 1659965 Label (46-38S IH) (For Model RS45-38S IH) ...................................................... 2
1 1659967 Label (46-38LS IH) (For Model RS46-38LS IH) .................................................. 2
1 4041030 Label (45-27CH) (For Model RS45-27CH) ......................................................... 2
1 4041031 Label (45-31CH) (For Model RS45-31CH) ......................................................... 2
1 4041032 Label (46-36CH) (For Model RS46-36CH) ......................................................... 2
1 1659963 Label (46-41L CH) (For Model RS46-41L CH) ................................................... 2
1 1659962 Label (46-41S CH) (For Model RS46-41S CH) .................................................. 2
1 1659964 Label (46-41LS CH) (For Model RS46-41LS CH) .............................................. 2
2 888010 Label (Hyster) ..................................................................................................... 2
3 888011 Label (Hyster) ..................................................................................................... 2
4 1490398 Label (Hyster) ..................................................................................................... 2
5 2034460 Label (Ether Warning) ......................................................................................... 1
6 1627781 Label (Pinch Point) ............................................................................................. 8
7 1339829 Label (Mast Warning) ......................................................................................... 4
8 316448 Label (Lifting Eye) ............................................................................................... 4
9 239423 Anti-Slip Tread .................................................................................................... 4
10 2074256 Label (Fuel Fill) (Stage IIIA Engine) .................................................................... 1
11 4606609 Label (Fuel Fill) (Stage IV Engine) ...................................................................... 1
12 2090765 Label (Tie Down) ................................................................................................ 4
13 1359588 Label (Operator Restraint) .................................................................................. 1
14 4032809 Label (Joystick, With 20-40' Extension) .............................................................. 1
15 1339828 Label (No Riders) ................................................................................................ 2
16 1300094 Label (Fan Warning) ........................................................................................... 2
17 4602440 Label (Air Conditioning) ...................................................................................... 1
18 4120458 Label (Manual Powered Sliding Cab) ................................................................. 1
19 1661329 Label (Sliding Cab Emergency Switch) .............................................................. 2
20 1335138 Label (Complete Truck) ...................................................................................... 1
21 238950 Label (Nameplate, Incomplete Truck) ................................................................. 1
22 a 1627530 Nameplate .......................................................................................................... 1
23 389688 Nameplate Cover ................................................................................................ 1
23 1513947 Rivet (Plastic) (Not Shown) ................................................................................. 4
24 1663040 Label (Replace Operator Manual) ...................................................................... 1
25 1451416 Label (Door Release) .......................................................................................... 2
26 4637134 Label (Battery Disconnect) ................................................................................. 1
27 1385099 Label (Hydraulic Oil Fill) ...................................................................................... 1
28 1354165 Label (Antifreeze) ............................................................................................... 1
29 1585661 Label (Radiator Cap) .......................................................................................... 1
30 2043481 Label (Operator Warning) ................................................................................... 1
31 2084159 Label (Operator Presence) ................................................................................. 1
32 a. . . . . Label (Load Capacity) ......................................................................................... 1
33 1534660 Label (Patents and Trademarks) ........................................................................ 1
34 1606674 Label (Warranty) ................................................................................................. 1
35 4042420 Label (Fuses) ...................................................................................................... 1
36 4612186 Label (Pressure Warning) ................................................................................... 1
37 1326805 Label (Override Switch) ...................................................................................... 1
38 1484066 Label (Hyster) (Without Stabilizer) ...................................................................... 1
38 1466008 Label (Hyster) (With Stabilizer) ........................................................................... 1

©2015 HYSTER COMPANY See Service Manual 1-111

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LABELS
ITEM PART NO. DESCRIPTION QTY
39 1484066 Label (Hyster) ..................................................................................................... 1
39 1466008 Label (Hyster) (S and LS Models Only) .............................................................. 1
40 4040063 Label (Automatic Greasing) ................................................................................ 1
41 4075756 Label (Stage IV Engine) ...................................................................................... 2
42 4075741 Label (DEF) ........................................................................................................ 1
b 239422 Anti-Slip Tread .................................................................................................... 2

FOOTNOTES:
a Contact Your Local Hyster Dealer b Not Illustrated

1-112 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 1-113

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

POWER SLIDING CAB OPERATOR ACCESSORIES (FIGURE 1-57)

CAB WITH HEATER

1-114 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

POWER SLIDING CAB OPERATOR ACCESSORIES

CAB WITH HEATER

ITEM PART NO. DESCRIPTION QTY

1 1655358 Switch (Door) ...................................................................................................... 2
2 4097165 Nut ...................................................................................................................... 2
3 296415 Washer ............................................................................................................... 6
4 1571789 Screw .................................................................................................................. 4
5 1617413 Emergency Stop Switch ...................................................................................... 2
6 1532541 Buzzer ................................................................................................................. 1
7 2054005 Switch ................................................................................................................. 1
8 1643561 Push Button ........................................................................................................ 1
9 4095313 Nut ...................................................................................................................... 2
10 4095314 Washer ............................................................................................................... 2
11 1598408 Nut ...................................................................................................................... 2
12 4028803 Bracket (Emergency Stop) .................................................................................. 1
13 1566044 Bolt ...................................................................................................................... 2
a 4120457 Wire Harness (Sliding Cab) ................................................................................ 1
1489655 Connector (4 Way) ......................................................................................... 1
1490242 Connector (2 Way) ......................................................................................... 2
a 4075263 Wire Harness (Stop Button, Reverse) ................................................................ 1
1489655 Connector (4 Way) ......................................................................................... 1
a 4075264 Wire Harness (Stop Button, Forward) ................................................................. 1
1489655 Connector (4 Way) ......................................................................................... 1
1610947 Receptacle ..................................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 1-115

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

POWER SLIDING CAB OPERATOR ACCESSORIES (FIGURE 1-58)

CAB WITH AIR CONDITIONER

1-116 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

POWER SLIDING CAB OPERATOR ACCESSORIES

CAB WITH AIR CONDITIONER

ITEM PART NO. DESCRIPTION QTY

1 1655358 Switch (Door) ...................................................................................................... 2
2 4097165 Nut ...................................................................................................................... 2
3 296415 Washer ............................................................................................................... 6
4 1571789 Screw .................................................................................................................. 4
5 1617413 Emergency Stop Switch ...................................................................................... 2
6 1532541 Buzzer ................................................................................................................. 1
7 2054005 Switch ................................................................................................................. 1
8 1643561 Push Button ........................................................................................................ 1
9 1566044 Bolt ...................................................................................................................... 2
10 4028803 Bracket (Emergency Stop) .................................................................................. 1
11 1598408 Nut ...................................................................................................................... 2
a 4120457 Wire Harness (Sliding Cab) ................................................................................ 1
1489655 Connector (4 Way) ......................................................................................... 1
1490242 Connector (2 Way) ......................................................................................... 2
a 4075263 Wire Harness (Stop Button, Reverse) ................................................................ 1
1489655 Connector (4 Way) ......................................................................................... 1
a 4075264 Wire Harness (Stop Button, Forward) ................................................................. 1
1489655 Connector (4 Way) ......................................................................................... 1
1610947 Receptacle ..................................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 1-117

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CONDENSER ASSEMBLY (FIGURE 1-59)

24V

ITEM PART NO. DESCRIPTION QTY

4095317 Condenser Assembly .......................................................................................... 1
1 4003079 Condenser ...................................................................................................... 1
2 1564433 Fan (24 Volt) ................................................................................................... 1
3 1693804 Air Dryer ......................................................................................................... 1
4 1695629 Relief Valve ................................................................................................ 1
5 4095059 Wire Harness .................................................................................................. 1
6 4002501 Tube Assy ...................................................................................................... 1
7 4002502 Tube Assy ...................................................................................................... 1
8 4002503 Bracket ........................................................................................................... 1
9 4002504 Clamp ............................................................................................................. 1
10 4122342 Relay .............................................................................................................. 1
11 4002505 Cover .............................................................................................................. 1
12 4002506 Case ............................................................................................................... 1
13 4002507 Tube Assy ...................................................................................................... 1
14 4002508 Cap ................................................................................................................. 1
15 4002509 Cap ................................................................................................................. 1
16 4002510 Grommet ........................................................................................................ 1
17 1487118 O-Ring ............................................................................................................ 1
18 1487122 O-Ring ............................................................................................................ 1
19 1514712 Pressure Switch (2-Step) ............................................................................... 1

1-118 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

2 ENGINES
 UNIT CODE D222
04/2015 EUROPE

SECTION 2
ENGINES

DESCRIPTION PAGE

ACCESSORY DRIVE PULLEY

STAGE IIIA ENGINE ................................................................................................................................... 2-16
STAGE IV ENGINE ..................................................................................................................................... 2-17
AIR CLEANER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-18
AIR TRANSFER CONNECTION
STAGE IV ENGINE ..................................................................................................................................... 2-19
AUXILIARY COOLING PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-20
BELT TENSIONER
STAGE IV ENGINE ..................................................................................................................................... 2-21
BREATHER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-22
STAGE IV ENGINE ..................................................................................................................................... 2-23
CABIN HEATER PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-24
COMPRESSOR MOUNTING
STAGE IIIA ENGINE ................................................................................................................................... 2-26
STAGE IV ENGINE ..................................................................................................................................... 2-28
COOLANT HEATER STARTING AID
STAGE IIIA ENGINE ................................................................................................................................... 2-29
COOLER ASSEMBLY ..................................................................................................................................... 2-8
COOLING SYSTEM
STAGE IIIA ENGINE ................................................................................................................................... 2-4
STAGE IV ENGINE ..................................................................................................................................... 2-6
CORROSION RESISTOR
STAGE IIIA ENGINE ................................................................................................................................... 2-30
ENGINE COOLANT PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-32
ENGINE MOUNTING
STAGE IIIA ENGINE ................................................................................................................................... 2-14
STAGE IV ENGINE ..................................................................................................................................... 2-15
ENGINE OIL FILL
STAGE IIIA ENGINE ................................................................................................................................... 2-34
STAGE IV ENGINE ..................................................................................................................................... 2-36
ENGINE SUPPORT
STAGE IV ENGINE ..................................................................................................................................... 2-37
EXHAUST MANIFOLD
STAGE IIIA ENGINE ................................................................................................................................... 2-38
STAGE IV ENGINE ..................................................................................................................................... 2-39
EXHAUST OUTLET CONNECTION
STAGE IIIA ENGINE ................................................................................................................................... 2-40
EXHAUST RECIRCULATION
STAGE IV ENGINE ..................................................................................................................................... 2-41
EXHAUST RECIRCULATION AIR PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-42
EXHAUST RECIRCULATION WATER PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-43

©2015 HYSTER COMPANY See Service Manual 2-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SECTION 2
ENGINES

DESCRIPTION PAGE

EXHAUST SYSTEM
STAGE IIIA ENGINE ................................................................................................................................... 2-10
STAGE IV ENGINE ..................................................................................................................................... 2-12
FAN DRIVE AND MOUNTING
STAGE IV ENGINE ..................................................................................................................................... 2-45
FAN DRIVE AND SPACER
STAGE IIIA ENGINE ................................................................................................................................... 2-44
FLYWHEEL
STAGE IIIA ENGINE ................................................................................................................................... 2-46
STAGE IV ENGINE ..................................................................................................................................... 2-47
FLYWHEEL HOUSING
STAGE IIIA ENGINE ................................................................................................................................... 2-48
STAGE IV ENGINE ..................................................................................................................................... 2-50
FRONT DRIVE TRAIN
STAGE IIIA ENGINE ................................................................................................................................... 2-51
FRONT ENGINE SUPPORT
STAGE IIIA ENGINE ................................................................................................................................... 2-52
FRONT GEAR COVER
STAGE IIIA ENGINE ................................................................................................................................... 2-54
STAGE IV ENGINE ..................................................................................................................................... 2-56
FRONT GEAR TRAIN ACCESSORY MOUNTING
STAGE IV ENGINE ..................................................................................................................................... 2-57
GEAR HOUSING
STAGE IV ENGINE ..................................................................................................................................... 2-58
INTAKE CONNECTOR
AIR COMPRESSOR - STAGE IIIA ENGINE ............................................................................................... 2-59
INTAKE MANIFOLD
STAGE IV ENGINE ..................................................................................................................................... 2-60
LIFTING BRACKET
STAGE IIIA ENGINE ................................................................................................................................... 2-61
LIFTING BRACKETS
STAGE IV ENGINE ..................................................................................................................................... 2-62
OIL COOLER
STAGE IV ENGINE ..................................................................................................................................... 2-63
OIL COOLER AND FILTER HEAD ADAPTER
STAGE IIIA ENGINE ................................................................................................................................... 2-70
OIL COOLER WATER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-65
OIL FILLER
STAGE IIIA ENGINE ................................................................................................................................... 2-66
STAGE IV ENGINE ..................................................................................................................................... 2-67
OIL FILTER
STAGE IIIA ENGINE ................................................................................................................................... 2-68
STAGE IV ENGINE ..................................................................................................................................... 2-69
OIL LEVEL GAUGE
STAGE IIIA ENGINE ................................................................................................................................... 2-72
STAGE IV ENGINE ..................................................................................................................................... 2-73
OIL PAN
STAGE IIIA ENGINE ................................................................................................................................... 2-74
2-2 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SECTION 2
ENGINES

DESCRIPTION PAGE

STAGE IV ENGINE ..................................................................................................................................... 2-76

OIL PUMP AND ATTACHING PARTS
STAGE IIIA ENGINE ................................................................................................................................... 2-78
PLUG, COOLANT HEATER STARTING AID
STAGE IV ENGINE ..................................................................................................................................... 2-79
RADIATOR PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-80
REMOTE OIL FILTER ATTACHING PARTS
STAGE IV ENGINE ..................................................................................................................................... 2-82
THERMOSTAT
STAGE IIIA ENGINE ................................................................................................................................... 2-86
STAGE IV ENGINE ..................................................................................................................................... 2-92
THERMOSTAT HOUSING
STAGE IIIA ENGINE ................................................................................................................................... 2-88
TURBOCHARGER
STAGE IIIA ENGINE ................................................................................................................................... 2-90
STAGE IV ENGINE ..................................................................................................................................... 2-93
TURBOCHARGER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 2-84
TURBOCHARGER WATER PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 2-94
VALVE COVER
STAGE IIIA ENGINE ................................................................................................................................... 2-96
STAGE IV ENGINE ..................................................................................................................................... 2-98
WATER PUMP
STAGE IIIA ENGINE ................................................................................................................................... 2-100
WATER PUMP AND CONNECTIONS
STAGE IV ENGINE ..................................................................................................................................... 2-102

©2015 HYSTER COMPANY See Service Manual 2-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COOLING SYSTEM (FIGURE 2-1)

STAGE IIIA ENGINE

2-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

COOLING SYSTEM
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 1581567 Nut ...................................................................................................................... 11
2 1581557 Washer ............................................................................................................... 11
3 1498373 Plate (Fixing) ....................................................................................................... 3
4 4066045 Tank (Expansion) ................................................................................................ 1
5 4028619 Hose ................................................................................................................... 1
6 4080052 Hose ................................................................................................................... 2
7 1502004 Hose Clamp ........................................................................................................ 5
8 129563 Strap Clamp ........................................................................................................ 12
9 17352 Fitting .................................................................................................................. 1
10 4080053 Hose ................................................................................................................... 1
11 4039720 Fitting .................................................................................................................. 1
12 4032313 Hose (Coolant) .................................................................................................... 1
13 4018397 Hose Clamp ........................................................................................................ 6
14 4039721 Hose ................................................................................................................... 1
15 4038168 Tube .................................................................................................................... 1
16 4068395 Hose ................................................................................................................... 1
17 1581849 Nut ...................................................................................................................... 8
18 1581591 Capscrew ............................................................................................................ 4
19 1581559 Washer ............................................................................................................... 8
20 4015796 Bracket (Radiator) ............................................................................................... 2
21 1519855 Isolator ................................................................................................................ 4
22 4027096 Cooler Assembly (FFigure 2-3)......................................................................... 1
23 4080051 Hose ................................................................................................................... 1
24 4018395 Hose Clamp ........................................................................................................ 2
25 1476852 Switch (Coolant Level) ........................................................................................ 1
26 1391427 Clamp ................................................................................................................. 1
27 1545418 Clamp (Insulated) ............................................................................................... 1
28 320159 Washer ............................................................................................................... 12
29 292515 Capscrew ............................................................................................................ 1
30 302401 Locknut ............................................................................................................... 6
31 4068387 Screen ................................................................................................................ 1
32 1484308 Rivet .................................................................................................................... 45
33 4034744 Plate .................................................................................................................... 1
34 1581556 Washer ............................................................................................................... 9
35 1581581 Capscrew ............................................................................................................ 1
36 1581580 Capscrew ............................................................................................................ 7
37 1581566 Nut ...................................................................................................................... 1
38 361988 Foam Tape ......................................................................................................... AR
39 136985 Capscrew ............................................................................................................ 5
40 1615240 Capscrew ............................................................................................................ 4
41 4068385 Plate .................................................................................................................... 1
42 4025615 Grid ..................................................................................................................... 1
43 4034743 Plate .................................................................................................................... 1
44 4068386 Screen ................................................................................................................ 1
45 4067702 Screen ................................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 2-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COOLING SYSTEM (FIGURE 2-2)

STAGE IV ENGINE

2-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

COOLING SYSTEM
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 1581567 Nut ...................................................................................................................... 12
2 1581557 Washer ............................................................................................................... 13
3 1498373 Plate (Fixing) ....................................................................................................... 3
4 4066045 Tank (Expansion) ................................................................................................ 1
5 4028619 Hose ................................................................................................................... 1
6 4080055 Hose ................................................................................................................... 2
7 1502004 Hose Clamp ........................................................................................................ 9
8 129563 Strap Clamp ........................................................................................................ 12
9 4080054 Hose ................................................................................................................... 2
10 63111 Fitting .................................................................................................................. 1
11 17352 Fitting .................................................................................................................. 3
12 4080053 Hose ................................................................................................................... 1
13 127852 Fitting .................................................................................................................. 1
14 4068389 Hose ................................................................................................................... 1
15 4018397 Hose Clamp ........................................................................................................ 6
16 4039721 Hose ................................................................................................................... 1
17 4038168 Tube .................................................................................................................... 1
18 136985 Capscrew ............................................................................................................ 7
19 385107 Clamp (Insulated) ............................................................................................... 1
20 4068390 Hose ................................................................................................................... 1
21 1581849 Nut ...................................................................................................................... 8
22 1581591 Capscrew ............................................................................................................ 4
23 1581559 Washer ............................................................................................................... 8
24 4015796 Bracket (Radiator) ............................................................................................... 2
25 1519855 Isolator ................................................................................................................ 4
26 4027174 Cooler Assembly (FFigure 2-3)......................................................................... 1
27 4018395 Hose Clamp ........................................................................................................ 2
28 1689881 Sensor (Coolant Level) ....................................................................................... 1
29 4080056 Hose ................................................................................................................... 1
30 302401 Locknut ............................................................................................................... 6
31 320159 Washer ............................................................................................................... 12
32 4068392 Plate .................................................................................................................... 1
33 4067703 Screen ................................................................................................................ 1
34 1484308 Rivet .................................................................................................................... 50
35 4034744 Plate .................................................................................................................... 1
36 1581556 Washer ............................................................................................................... 9
37 1581581 Capscrew ............................................................................................................ 1
38 1581580 Capscrew ............................................................................................................ 7
39 1581566 Nut ...................................................................................................................... 1
40 361988 Foam Tape ......................................................................................................... AR
41 1615240 Capscrew ............................................................................................................ 4
42 4025615 Grid ..................................................................................................................... 1
43 4034743 Plate .................................................................................................................... 1
44 4068393 Screen ................................................................................................................ 1
45 4067702 Screen ................................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 2-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COOLER ASSEMBLY (FIGURE 2-3)

2-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

COOLER ASSEMBLY
KEY:
A: Stage IIIA Engine
B: Stage IV Engine
QTY
ITEM PART NO. DESCRIPTION A B
4027096 Cooler Assembly ........................................................................................ 1 ..
4027174 Cooler Assembly ........................................................................................ .. 1
1 4029515 Oil Cooler (Hydraulic) ............................................................................ 1 1
2 4041205 Oil Cooler (Transmission) ...................................................................... 1 1
3 4058422 Radiator ................................................................................................. 1 ..
3 4029516 Radiator ................................................................................................. .. 1
4 4058423 Air Cooler ............................................................................................... 1 ..
4 4041206 Air Cooler ............................................................................................... .. 1
5 4058424 Shroud ................................................................................................... 1 1
6 4041208 Frame .................................................................................................... 1 1
7 4030430 Side Plate .............................................................................................. 1 ..
7 4041209 Side Plate .............................................................................................. .. 1
8 4048914 Side Plate .............................................................................................. 1 ..
8 4041210 Side Plate .............................................................................................. .. 1
9 4058425 Fan ......................................................................................................... 1 1
10 4041212 Hydraulic Motor ...................................................................................... 1 1
11 1636898 Bolt ......................................................................................................... 20 20
12 1643517 Bolt ......................................................................................................... 10 10
13 4041213 Bolt ......................................................................................................... 4 4
14 4041214 Bolt ......................................................................................................... 2 2
15 4041215 Nut ......................................................................................................... 10 10
16 1636897 Washer .................................................................................................. 40 40
17 4041216 Washer .................................................................................................. 2 2
18 4041217 Washer .................................................................................................. 4 4
19 4041218 Seal ........................................................................................................ 2 2
20 4041219 Seal ........................................................................................................ 2 2
21 4041220 Seal ........................................................................................................ 2 2

©2015 HYSTER COMPANY See Service Manual 2-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

EXHAUST SYSTEM (FIGURE 2-4)

STAGE IIIA ENGINE

2-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

EXHAUST SYSTEM
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4028669 Exhaust Pipe ....................................................................................................... 1
2 1672958 Clamp ................................................................................................................. 4
3 134881 Clamp ................................................................................................................. 4
4 4028882 Bracket ................................................................................................................ 1
5 1596404 Capscrew ............................................................................................................ 6
6 1581559 Washer ............................................................................................................... 6
7 1581849 Nut ...................................................................................................................... 6
8 4028725 Exhaust Pipe ....................................................................................................... 1
9 4070628 Exhaust Pipe ....................................................................................................... 1
10 4069229 Bracket ................................................................................................................ 2
11 1608422 Muffler ................................................................................................................. 1
12 4013129 Exhaust Pipe ....................................................................................................... 1
13 4034038 Clamp ................................................................................................................. 2
14 1529583 Flex Tube ............................................................................................................ 1
15 4070629 Exhaust Pipe ....................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 2-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

EXHAUST SYSTEM (FIGURE 2-5)

STAGE IV ENGINE

2-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

EXHAUST SYSTEM
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4076131 Diffuser ............................................................................................................... 1
2 1672958 Clamp ................................................................................................................. 2
3 4070166 Clamp ................................................................................................................. 3
4 4028882 Bracket ................................................................................................................ 1
5 1596404 Capscrew ............................................................................................................ 9
6 1581559 Washer ............................................................................................................... 9
7 1581849 Nut ...................................................................................................................... 9
8 4070124 Exhaust Pipe ....................................................................................................... 1
9 4077581 Exhaust Pipe ....................................................................................................... 1
10 1658856 Clamp ................................................................................................................. 1
11 1709701 Capscrew ............................................................................................................ 1
12 1581566 Nut ...................................................................................................................... 8
13 1581556 Washer ............................................................................................................... 8
14 4091121 Bracket Wldmt .................................................................................................... 2
15 4076820 Muffler/Catalytic Converter (SCR) ...................................................................... 1
16 4076704 Clamp ................................................................................................................. 1
17 4076705 Gasket ................................................................................................................ 1
18 4076821 Elbow .................................................................................................................. 1
19 4057953 Gasket ................................................................................................................ 3
20 4057955 Clamp ................................................................................................................. 3
21 4057949 Exhaust Pipe (DRT) ............................................................................................ 1
22 4077526 Elbow .................................................................................................................. 1
23 4059811 Muffler/Catalytic Converter (DOC) ...................................................................... 1
24 4071570 Clamp ................................................................................................................. 1
25 4071569 Gasket ................................................................................................................ 1
26 4066133 Exhaust Pipe ....................................................................................................... 1
27 4071568 Gasket ................................................................................................................ 1
28 4078549 Clamp ................................................................................................................. 1
29 4066999 Plate Wldmt ........................................................................................................ 1
30 4067000 Plate .................................................................................................................... 1
31 4015472 Strap ................................................................................................................... 4
32 1581586 Capscrew ............................................................................................................ 1
33 1581557 Washer ............................................................................................................... 2
34 1581567 Nut ...................................................................................................................... 1
35 292559 Capscrew ............................................................................................................ 2
36 320165 Washer ............................................................................................................... 2
37 136692 Nut ...................................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 2-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ENGINE MOUNTING (FIGURE 2-6)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 292581 Capscrew ............................................................................................................ 2
2 320169 Washer ............................................................................................................... 4
3 221358 Locknut ............................................................................................................... 1
4 18636 Capscrew ............................................................................................................ 1
5 1548306 Mount Assembly ................................................................................................. 1
5 1548307 Mount Weldment ............................................................................................ 1
5 199196 Block .......................................................................................................... 1
5 199195 Mount , Rubber (Damper) .............................................................................. 1
6 292531 Capscrew ............................................................................................................ 4
7 320161 Washer ............................................................................................................... 16
8 302402 Locknut ............................................................................................................... 8
9 292533 Capscrew ............................................................................................................ 4
10 1548305 Bracket ................................................................................................................ 2
11 4066126 Plate .................................................................................................................... 1

2-14 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ENGINE MOUNTING (FIGURE 2-7)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 292535 Capscrew ............................................................................................................ 4
2 320161 Washer ............................................................................................................... 8
3 302402 Locknut ............................................................................................................... 8
4 4066171 Plate .................................................................................................................... 1
5 292531 Capscrew ............................................................................................................ 4
6 320162 Washer ............................................................................................................... 8

©2015 HYSTER COMPANY See Service Manual 2-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ACCESSORY DRIVE PULLEY (FIGURE 2-8)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1708389 Pulley .............................................................................................................. 1
2 1512510 Capscrew ....................................................................................................... 1
3 1512511 Washer ........................................................................................................... 1

2-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ACCESSORY DRIVE PULLEY (FIGURE 2-9)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1500869 Pulley (Belt) .................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR CLEANER PLUMBING (FIGURE 2-10)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1612610 Clamp (T-Bolt) ................................................................................................ 2
2 1612773 Hose (Elbow) .................................................................................................. 1

2-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR TRANSFER CONNECTION (FIGURE 2-11)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1513191 Fitting .............................................................................................................. 2
2 1515787 O-Ring ............................................................................................................ 1
3 1515785 Pipe ................................................................................................................ 1
4 1649346 Clamp ............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-19

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AUXILIARY COOLING PLUMBING (FIGURE 2-12)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4110459 Connector ....................................................................................................... 1
2 4110458 Coupling ......................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-20 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BELT TENSIONER (FIGURE 2-13)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1517293 Screw ............................................................................................................. 1
2 4039529 Belt Tensioner ................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-21

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BREATHER PLUMBING (FIGURE 2-14)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512592 Hose ............................................................................................................... 1
2 1512593 Clip ................................................................................................................. 1
3 1512594 Capscrew ....................................................................................................... 1
4 1512595 Tube ............................................................................................................... 1

2-22 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BREATHER PLUMBING (FIGURE 2-15)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1643837 Clip ................................................................................................................. 1
2 1638701 Capscrew ....................................................................................................... 1
3 1512033 Capscrew ....................................................................................................... 6
4 1513749 Capscrew ....................................................................................................... 1
5 4110399 Tube and Breather Assy ................................................................................. 1
6 4039651 Tube ............................................................................................................... 1
7 ..... Lube Oil Drain Tube ....................................................................................... 1
8 4039522 Clip , Wire Retaining ....................................................................................... 1
9 4039689 Breather .......................................................................................................... 1
9 4085034
4110397 Element ...................................................................................................... 1
10 4033292 Sensor ............................................................................................................ 1
11 4056509 Seal ................................................................................................................ 1
12 4039583 Clip ................................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-23

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CABIN HEATER PLUMBING (FIGURE 2-16)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1632984 O-Ring ............................................................................................................ 2
2 1512292 Plug ................................................................................................................ 1
3 4110427 Plate ............................................................................................................... 1
4 4110428 Connector ....................................................................................................... 2
5 1513749 Capscrew ....................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-24 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 2-25

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COMPRESSOR MOUNTING (FIGURE 2-17)

STAGE IIIA ENGINE

2-26 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

COMPRESSOR MOUNTING
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 4111345 Spacer ............................................................................................................ 1
2 1708387 Capscrew ....................................................................................................... 1
3 1708388 Capscrew ....................................................................................................... 1
4 1708410 Bracket (Belt Tensioner) ................................................................................. 1
5 1514483 Nut .................................................................................................................. 2
6 1708393 Idler Pulley ...................................................................................................... 1
7 1708404 V-Belt (Air Con Compressor) (Ribbed) ........................................................... 1
8 1708402 Capscrew ....................................................................................................... 1
9 1568724 Capscrew ....................................................................................................... 1
10 1708392 Belt Tensioner ................................................................................................ 1
11 1708408 Capscrew ....................................................................................................... 6
12 4001190 Support ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 2-27

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COMPRESSOR MOUNTING (FIGURE 2-18)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1517003 Capscrew ....................................................................................................... 2
2 1514483 Nut .................................................................................................................. 2
3 1511978 Nut .................................................................................................................. 1
4 4039495 Capscrew ....................................................................................................... 1
5 1543337 Capscrew ....................................................................................................... 4
6 1532482 Adjuster .......................................................................................................... 1
7 4039514 Support ........................................................................................................... 1
8 1532484 Link ................................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-28 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

COOLANT HEATER STARTING AID (FIGURE 2-19)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512710 Capscrew ....................................................................................................... 3
2 1587088 Plate (Cover) .................................................................................................. 1
3 1513469 Gasket (Heater Housing) ................................................................................ 1
4 1512850 Screw ............................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 2-29

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CORROSION RESISTOR (FIGURE 2-20)

STAGE IIIA ENGINE

2-30 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CORROSION RESISTOR
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1513454 Head Assembly (Corrosion Resistor) ............................................................. 1
2 1513456 Washer ....................................................................................................... 1
3 1588212 O-Ring ........................................................................................................ 1
4 1513457 Insert (Filter Head) ..................................................................................... 1
5 1513458 Shaft (Shut-Off Valve) ................................................................................ 1
6 1513459 Washer ....................................................................................................... 1
7 1513460 Capscrew ................................................................................................... 1
8 1513461 O-Ring ............................................................................................................ 2
9 1513462 Capscrew ....................................................................................................... 1
10 4111576 Resistor , Corrosion ........................................................................................ 1
11 1512658 Capscrew ....................................................................................................... 2
12 1512525 Washer ........................................................................................................... 1
13 1512607 Washer ........................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 2-31

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ENGINE COOLANT PLUMBING (FIGURE 2-21)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4053488 Connector Assembly ...................................................................................... 2
2 ..... O-Ring ........................................................................................................ 1
3 1517011 O-Ring ........................................................................................................ 1
4 1512097 Capscrew ....................................................................................................... 1
5 1513793 Nut .................................................................................................................. 1
6 4103913 Plug ................................................................................................................ 1
7 4033251 Washer (Sealing) ............................................................................................ 3
8 4053490 Connector ....................................................................................................... 1
9 4055757 Clip ................................................................................................................. 1
10 4053492 Screw ............................................................................................................. 1
11 4110470 Tube , Vent ..................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-32 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 2-33

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ENGINE OIL FILL (FIGURE 2-22)

STAGE IIIA ENGINE

2-34 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ENGINE OIL FILL

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1533722 Filler Cap ........................................................................................................ 1
2 1708394 Cover (Filler Tube) ......................................................................................... 1
3 1512703 Capscrew ....................................................................................................... 4
4 1708424 Gasket , Hand Hole ........................................................................................ 1
5 1512525 Washer ........................................................................................................... 2
6 1708395 Brace .............................................................................................................. 1
7 1708397 Clamp ............................................................................................................. 1
8 1708398 Bolt ................................................................................................................. 1
9 1708399 Locknut ........................................................................................................... 1
10 1512594 Capscrew ....................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 2-35

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ENGINE OIL FILL (FIGURE 2-23)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1644031 Connector (Oil Drain) ..................................................................................... 1
2 1514339 Plug ................................................................................................................ 1
3 1511979 O-Ring ............................................................................................................ 1
4 1512418 Capscrew ....................................................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-36 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ENGINE SUPPORT (FIGURE 2-24)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4110400 Screw ............................................................................................................. 1
2 4039692 Nut .................................................................................................................. 1
3 4039693 Lockwasher .................................................................................................... 1
4 4039488 Capscrew ....................................................................................................... 1
5 1513722 Capscrew ....................................................................................................... 1
6 4039618 Support ........................................................................................................... 1
7 4039506 Isolator ....................................................................................................... 1
8 4039507 Support ........................................................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-37

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

EXHAUST MANIFOLD (FIGURE 2-25)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1513391 Exhaust Manifold (Front And Rear) ................................................................ 2
2 1675430 Exhaust Manifold ............................................................................................ 1
3 1513393 Capscrew ....................................................................................................... 12
4 1513394 Spacer ............................................................................................................ 12
5 1513392 Gasket ............................................................................................................ 4
6 1513337 Stud ................................................................................................................ 2
7 4033384 Gasket ............................................................................................................ 2

2-38 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

EXHAUST MANIFOLD (FIGURE 2-26)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4110474 Gasket ............................................................................................................ 6
2 1517257 Screw ............................................................................................................. 12
3 1517256 Spacer ............................................................................................................ 12
4 4039537 Stud ................................................................................................................ 3
5 4039641 Exhaust Manifold Assembly ........................................................................... 1
6 4039489 Seal ............................................................................................................ 1
7 4039636 Exhaust Manifold ........................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-39

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

EXHAUST OUTLET CONNECTION (FIGURE 2-27)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1515912 Clamp (V-Band) .............................................................................................. 1

2-40 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

EXHAUST RECIRCULATION (FIGURE 2-28)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1511970 Capscrew ....................................................................................................... 1
2 1512004 Capscrew ....................................................................................................... 2
3 1512033 Capscrew ....................................................................................................... 4
4 1512423 Capscrew ....................................................................................................... 4
5 1517257 Screw ............................................................................................................. 2
6 1517256 Spacer ............................................................................................................ 2
7 4033384 Gasket ............................................................................................................ 1
8 4033231 Sensor (Pressure) .......................................................................................... 1
9 ..... O-Ring ........................................................................................................ 1
10 4039647 Gasket , EGR Valve ....................................................................................... 1
11 4039658 Tube ............................................................................................................... 1
12 4040399 Kit -Exhaust Gas Recirculation Cooler ........................................................... 1
13 4039678 Support ........................................................................................................... 1
14 4033378 Insulation ........................................................................................................ 1
15 4108876 Kit-Valve (EGR) .............................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-41

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

EXHAUST RECIRCULATION AIR PLUMBING (FIGURE 2-29)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4033194 Sensor (Temperature) .................................................................................... 1
2 1512005 Capscrew ....................................................................................................... 6
3 1517003 Capscrew ....................................................................................................... 1
4 ..... Screw ............................................................................................................. 1
5 4033237 Gasket ............................................................................................................ 2
6 4039558 Brace .............................................................................................................. 1
7 4039655 Brace .............................................................................................................. 1
8 4039661 Tube ............................................................................................................... 1
9 4110411 Hose ............................................................................................................... 1
10 4110412 Tube ............................................................................................................... 1
11 4110413 Clamp ............................................................................................................. 2

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-42 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

EXHAUST RECIRCULATION WATER PLUMBING (FIGURE 2-30)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1512097 Capscrew ....................................................................................................... 2
2 4110409 Clamp ............................................................................................................. 2
3 4109325 Hose ............................................................................................................... 1
4 4110408 Coupling ......................................................................................................... 1
5 4039478 O-Ring ........................................................................................................ 1
6 4110405 Tube ............................................................................................................... 1
7 4033197 O-Ring ........................................................................................................ 1
8 4110406 Tube ............................................................................................................... 1
9 4110407 Seal ............................................................................................................ 1
10 4033197 O-Ring ........................................................................................................ 1
11 4110410 Connector ....................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-43

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FAN DRIVE AND SPACER (FIGURE 2-31)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1708418 Spacer (Fan) .................................................................................................. 1
2 1612786 Hub (Fan) ....................................................................................................... 1
3 1612785 Adapter (Pilot) ................................................................................................ 1
4 1512525 Washer ........................................................................................................... 3
5 1513407 Capscrew ....................................................................................................... 3

2-44 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FAN DRIVE AND MOUNTING (FIGURE 2-32)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4012408 Plate ............................................................................................................... 1
2 1511977 Capscrew ....................................................................................................... 4
3 1517002 Support Assembly Assembly .......................................................................... 1
4 1512015 Ball Bearing ................................................................................................ 1
5 1512024
4045108 Hub ............................................................................................................. 1
6 1512026 Retaining Ring ............................................................................................ 2
7 1512025 Hub Retainer Retainer ............................................................................... 1
8 1512027 Capscrew ................................................................................................... 1
9 1517003 Capscrew ....................................................................................................... 4
10 4110414 Fan Pulley ...................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-45

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FLYWHEEL (FIGURE 2-33)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512806 Flywheel Assembly ......................................................................................... 1
2 1512807 Ring Gear ................................................................................................... 1
3 1512808 Screw ............................................................................................................. 8
4 1512809 Washer ........................................................................................................... 8

2-46 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FLYWHEEL (FIGURE 2-34)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

b 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
c 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4039509 Flywheel (Includes Gear Ring) ....................................................................... 1
a 4033283 Capscrew ....................................................................................................... 8

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68686-88 →
b → PENDING PER ECN 68686-88

©2015 HYSTER COMPANY See Service Manual 2-47

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FLYWHEEL HOUSING (FIGURE 2-35)

STAGE IIIA ENGINE

2-48 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FLYWHEEL HOUSING
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512745 Washer ........................................................................................................... 14
2 1512746 Gasket ............................................................................................................ 1
3 1512292 Plug ................................................................................................................ 1
4 1512747 Fitting .............................................................................................................. 1
5 1512749 Screw ............................................................................................................. 2
6 1512750 Screw ............................................................................................................. 12
7 1512753 Screw ............................................................................................................. 2
8 1512754 Gasket ............................................................................................................ 1
9 1512755 Cover .............................................................................................................. 1
10 1512756 Plug ................................................................................................................ 3
11 1512758 Cover Plate ..................................................................................................... 1
12 1512703 Capscrew ....................................................................................................... 4
13 1512759 Flywheel Housing ........................................................................................... 1
14 1512760 Sleeve ........................................................................................................ 1
15 ..... Oil Seal ........................................................................................................... 1
16 1568471 Capscrew ....................................................................................................... 12
1588216 Kit-Seal (Rear) ................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 2-49

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FLYWHEEL HOUSING (FIGURE 2-36)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1512046 Plug ................................................................................................................ 1
2 1512047 Fitting .............................................................................................................. 1
3 1512048 O-Ring ............................................................................................................ 1
4 1513730 Cover (Rear) ................................................................................................... 1
5 4033356 Oil Seal ........................................................................................................... 1
6 1512045 Screw ............................................................................................................. 2
7 1512050 O-Ring ............................................................................................................ 1
8 1543362 Capscrew ....................................................................................................... 8
9 1564991 Gasket ............................................................................................................ 1
10 1512053 Capscrew ....................................................................................................... 12
11 1635256 Plate ............................................................................................................... 1
12 ..... Housing .......................................................................................................... 1
13 1512292 Plug ................................................................................................................ 2

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-50 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FRONT DRIVE TRAIN (FIGURE 2-37)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512604 Plug ................................................................................................................ 1
2 1708383 Seal ................................................................................................................ 1
3 1512606 Screw ............................................................................................................. 3
4 1512607 Washer ........................................................................................................... 3

©2015 HYSTER COMPANY See Service Manual 2-51

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FRONT ENGINE SUPPORT (FIGURE 2-38)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512656 Washer ........................................................................................................... 1
2 1512657 Capscrew ....................................................................................................... 5
3 1512658 Capscrew ....................................................................................................... 1
4 1512659 Support ........................................................................................................... 1

2-52 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 2-53

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FRONT GEAR COVER (FIGURE 2-39)

STAGE IIIA ENGINE

2-54 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FRONT GEAR COVER

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1568684
4111357 Plug ................................................................................................................ 1
2 1512824 Capscrew ....................................................................................................... 33
3 ..... Cover(Gear) ................................................................................................... 1
4 1708409 Strip Seal ........................................................................................................ 1
5 1512816 Gasket ............................................................................................................ 1
6 ..... Oil Seal ........................................................................................................... 1
7 1606569 Capscrew ....................................................................................................... 5
8 1512817 Dust Seal ........................................................................................................ 1
9 ..... Dust Seal ........................................................................................................ 1
10 ..... Oil Seal ........................................................................................................... 1
11 ..... Gasket ............................................................................................................ 1
1673282 Kit-Gear .......................................................................................................... 1
1512815 Kit-Seal ........................................................................................................... 1
1675942 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 2-55

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FRONT GEAR COVER (FIGURE 2-40)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1513823 Dust Shield ..................................................................................................... 1
2 1512005 Capscrew ....................................................................................................... 11
3 ..... Screw ............................................................................................................. 12
4 4012437 Locknut ........................................................................................................... 5
5 ..... Oil Seal ........................................................................................................... 1
6 ..... Carrier Seal .................................................................................................... 1
7 4110426 Cover .............................................................................................................. 1
1565702 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-56 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FRONT GEAR TRAIN ACCESSORY MOUNTING (FIGURE 2-41)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1511952 Fitting .............................................................................................................. 2
2 1512418 Capscrew ....................................................................................................... 2
3 1512417 Cover Plate ..................................................................................................... 1
4 1512336 Gasket ............................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-57

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

GEAR HOUSING (FIGURE 2-42)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1512051 Capscrew ....................................................................................................... 1
2 ..... Screw ............................................................................................................. 3
3 ..... Screw ............................................................................................................. 2
4 1519291 Gasket ............................................................................................................ 1
5 4110396 Housing .......................................................................................................... 1
6 ..... Plug ................................................................................................................ 1
7 1635342 O-Ring ........................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-58 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

INTAKE CONNECTOR (FIGURE 2-43)

AIR COMPRESSOR — STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512733 O-Ring ............................................................................................................ 1
2 1512730 Screw ............................................................................................................. 1
3 1512731 Connector (Air Intake) .................................................................................... 1
4 1513191 Fitting .............................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 2-59

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

INTAKE MANIFOLD (FIGURE 2-44)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1512423 Capscrew ....................................................................................................... 7
2 4039511 Capscrew ....................................................................................................... 1
3 4039555 Gasket ............................................................................................................ 1
4 ..... Cover .............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-60 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

LIFTING BRACKET (FIGURE 2-45)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512826 Bracket ........................................................................................................... 1
2 4111358 Bracket ........................................................................................................... 1
3 1673984 Capscrew ....................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 2-61

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LIFTING BRACKETS (FIGURE 2-46)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1661145 Capscrew ....................................................................................................... 2
2 1512328 Capscrew ....................................................................................................... 2
3 4039535 Capscrew (Studded Flange) ........................................................................... 1
4 4012446 Bracket (Front) ............................................................................................... 1
5 1644017 Bracket (Rear) ................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-62 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

OIL COOLER (FIGURE 2-47)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1512292 Plug ................................................................................................................ 1
2 1511952 Fitting .............................................................................................................. 1
3 1512448 Fitting .............................................................................................................. 2
4 1513761 Gasket (Cooler Core) ..................................................................................... 1
5 1513764 Gasket (Cooler Cover) ................................................................................... 1
6 1513765 Plug Assembly ................................................................................................ 1
7 1513766 O-Ring ........................................................................................................ 1
8 4110462 Thermostat ..................................................................................................... 1
9 ..... Seal ............................................................................................................ 1
10 1644119 Capscrew ....................................................................................................... 2
11 ..... Plunger ........................................................................................................... 1
12 ..... Core ................................................................................................................ 1
13 ..... Capscrew ....................................................................................................... 10
14 ..... Spring ............................................................................................................. 1
15 1644068 Filter Head Assembly ..................................................................................... 1
16 1513768 Ring ............................................................................................................ 1
17 1513769 Capscrew ................................................................................................... 4
18 1513772 Relief Valve (Pressure) .............................................................................. 1
19 ..... Cover .......................................................................................................... 1
20 1565733 Gasket ........................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 2-63

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-64 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

OIL COOLER WATER PLUMBING (FIGURE 2-48)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1708426 Cover .............................................................................................................. 1
2 1511952 Fitting ......................................................................................................... 6
3 1567034 Gasket ............................................................................................................ 1
4 1512594 Capscrew ....................................................................................................... 18

©2015 HYSTER COMPANY See Service Manual 2-65

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

OIL FILLER (FIGURE 2-49)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512730 Screw ............................................................................................................. 8
2 1512871 Cover .............................................................................................................. 2
3 1708424 Gasket , Hand Hole ........................................................................................ 3
4 1512868 Cover (Camshaft) ........................................................................................... 1
5 1512737 Screw ............................................................................................................. 3
6 4111367 Gasket , Cover Plate ...................................................................................... 1

2-66 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

OIL FILLER (FIGURE 2-50)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1512463 Cap ................................................................................................................. 1
2 1512012 Sealing Ring ................................................................................................... 1
3 1512461 Connector ....................................................................................................... 1
4 1512312 Sealing Ring ................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-67

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

OIL FILTER (FIGURE 2-51)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1515822 Oil Filter .......................................................................................................... 1

2-68 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

OIL FILTER (FIGURE 2-52)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4110463 Head ............................................................................................................... 1
2 1515795 O-Ring ............................................................................................................ 1
3 1515818 Cover .............................................................................................................. 1
4 1515817 Adapter ........................................................................................................... 1
5 1515820 Seal Ring ........................................................................................................ 1
6 1513759 Oil Filter .......................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-69

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

OIL COOLER AND FILTER HEAD ADAPTER (FIGURE 2-53)

STAGE IIIA ENGINE

2-70 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

OIL COOLER AND FILTER HEAD ADAPTER

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512850 Screw ............................................................................................................. 2
2 1512710 Capscrew ....................................................................................................... 4
2 1515873 Washer (Not Shown) ...................................................................................... 4
3 1676719 Oil Cooler ....................................................................................................... 1
4 4111359 Adapter , Filter Head ...................................................................................... 1
4 1587584 Filter Head .................................................................................................. 1
5 1512587 Plug Assembly ........................................................................................... 2
6 1512588 O-Ring ................................................................................................... 1
7 1512841 Plug ............................................................................................................ 1
8 1512842 O-Ring ................................................................................................... 1
9 1512843 Plunger ....................................................................................................... 1
10 1512847 Spring ......................................................................................................... 1
11 1512846 Plug ............................................................................................................ 1
12 1512844 Retaining Ring ............................................................................................ 1
13 1512845 Retaining Ring ............................................................................................ 1
14 1512840 Thermostat ................................................................................................. 1
15 1513637 Plug ............................................................................................................ 1
16 1512740 O-Ring ................................................................................................... 1
17 1512584 Plug ............................................................................................................ 1
18 1512848 Capscrew ....................................................................................................... 3
19 1512849 Gasket ............................................................................................................ 1
20 1512851 Capscrew ....................................................................................................... 6
21 1512589 Plug Assembly ................................................................................................ 1
22 1511961 O-Ring ........................................................................................................ 1
23 1512852 Gasket ............................................................................................................ 2
24 1512834 Sealing Ring ................................................................................................... 2
25 1512833 Adapter ........................................................................................................... 1
26 1587581 Retainer .......................................................................................................... 1
27 1512831 O-Ring ............................................................................................................ 2

©2015 HYSTER COMPANY See Service Manual 2-71

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

OIL LEVEL GAUGE (FIGURE 2-54)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1533716 Capscrew ....................................................................................................... 1
2 1521860 Nut .................................................................................................................. 1
3 1515906 Washer ........................................................................................................... 2
4 1513776 Clip ................................................................................................................. 1
5 1512873 Connector ....................................................................................................... 1
6 4009662 Gauge ............................................................................................................. 1
7 4009661 Dipstick ........................................................................................................... 1

2-72 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

OIL LEVEL GAUGE (FIGURE 2-55)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4039524 Dipstick Assembly .......................................................................................... 1
1 4039523 Dipstick ....................................................................................................... 1
2 1644159 Dipstick Tube ............................................................................................. 1
3 4039548 Clip ................................................................................................................. 1
4 ..... Expansion Plug .............................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-73

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

OIL PAN (FIGURE 2-56)

STAGE IIIA ENGINE

2-74 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

OIL PAN
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 4111368 Gasket ............................................................................................................ 1
2 1650283 Oil Pan ............................................................................................................ 1
3 1513116 Plug ................................................................................................................ 1
4 1511952 Fitting .............................................................................................................. 1
5 1513115 Plug ................................................................................................................ 2
6 1513114 Gasket ............................................................................................................ 2
7 1513117 Capscrew ....................................................................................................... 11
8 1512525 Washer ........................................................................................................... 1
9 1513119 O-Ring ............................................................................................................ 1
10 1513118 Retainer .......................................................................................................... 1
11 1513120 Tube (Suction) ................................................................................................ 1
12 1513122 Capscrew ....................................................................................................... 32

©2015 HYSTER COMPANY See Service Manual 2-75

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

OIL PAN (FIGURE 2-57)

STAGE IV ENGINE

2-76 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

OIL PAN
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1512747 Fitting .............................................................................................................. 1
2 1513791 Screw ............................................................................................................. 2
3 1513792 Capscrew ....................................................................................................... 1
4 1513793 Nut .................................................................................................................. 1
5 1513769 Capscrew ....................................................................................................... 32
6 1513797 Washer ........................................................................................................... 1
7 1512051 Capscrew ....................................................................................................... 2
8 1513795 Spacer ............................................................................................................ 2
9 1513798 Brace .............................................................................................................. 1
10 1565035 Gasket ............................................................................................................ 1
11 4039512 Fitting (OIl Suction) ......................................................................................... 1
12 4039526 Plug ................................................................................................................ 1
13 1513800 Gasket (Oil Pan) ............................................................................................. 1
14 4039530 Oil Pan ............................................................................................................ 1
15 4039631 Plug ................................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-77

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

OIL PUMP AND ATTACHING PARTS (FIGURE 2-58)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 ..... Spring ............................................................................................................. 1
2 ..... Plunger ........................................................................................................... 1
3 1512857 Sensor (Viscosity) .......................................................................................... 1
4 ..... Plug ................................................................................................................ 1
5 ..... Capscrew ....................................................................................................... 2
6 ..... Spacer ............................................................................................................ 2
7 ..... Capscrew ....................................................................................................... 1
8 1512862 Oil Pump ......................................................................................................... 1
9 ..... Capscrew ................................................................................................... 4
10 ..... O-Ring ........................................................................................................ 1
11 ..... O-Ring ........................................................................................................ 1

2-78 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

PLUG, COOLANT HEATER STARTING AID (FIGURE 2-59)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1512292 Plug ................................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-79

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

RADIATOR PLUMBING (FIGURE 2-60)

STAGE IIIA ENGINE

2-80 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

RADIATOR PLUMBING
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1515873 Washer ........................................................................................................... 1
2 1513472 Screw ............................................................................................................. 1
3 1515874 Fitting .............................................................................................................. 1
4 1533732 Manifold .......................................................................................................... 1
5 1515875 Hose ............................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 2-81

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

REMOTE OIL FILTER ATTACHING PARTS (FIGURE 2-61)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4604952 Hose Assy ........................................................................................................... 2
2 4085542 Plate .................................................................................................................... 1
3 287860 Capscrew ............................................................................................................ 4
4 320159 Washer ............................................................................................................... 8
5 302401 Locknut ............................................................................................................... 4
6 1487075 Fitting .................................................................................................................. 3

2-82 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 2-83

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TURBOCHARGER PLUMBING (FIGURE 2-62)

STAGE IIIA ENGINE

2-84 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TURBOCHARGER PLUMBING
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512753 Screw ............................................................................................................. 2
2 1513426 Fitting .............................................................................................................. 1
3 1512842 O-Ring ........................................................................................................ 1
4 1513429 Fitting .............................................................................................................. 1
5 1512588 O-Ring ........................................................................................................ 1
6 1513430 O-Ring ........................................................................................................ 1
7 1515893 Fitting .............................................................................................................. 1
8 1513430 O-Ring ........................................................................................................ 1
9 1515895 O-Ring ........................................................................................................ 1
10 1515897 Plug Assembly ................................................................................................ 2
11 ..... O-Ring ........................................................................................................ 1
12 1515902 Fitting .............................................................................................................. 1
13 4038785 Hose ............................................................................................................... 1
14 4038786 Hose ............................................................................................................... 1
15 1588229 Hose ............................................................................................................... 1
16 4038787 Tube ............................................................................................................... 1
17 ..... Elbow .............................................................................................................. 1
18 1515903 Fitting .............................................................................................................. 1
19 1515898 O-Ring ........................................................................................................ 1
20 1513435 Gasket ............................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 2-85

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

THERMOSTAT (FIGURE 2-63)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1676720
4111347 Thermostat ..................................................................................................... 1

2-86 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 2-87

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

THERMOSTAT HOUSING (FIGURE 2-64)

STAGE IIIA ENGINE

2-88 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

THERMOSTAT HOUSING
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1513409 Capscrew ....................................................................................................... 2
2 1513396 Thermostat Housing ....................................................................................... 1
2 1568768 Thermostat Housing ................................................................................... 1
3 1513405 Seal (Thermostat) .................................................................................. 1
4 1511952 Fitting ......................................................................................................... 2
5 1512292 Plug ............................................................................................................ 1
6 1568767 Support ........................................................................................................... 1
7 ..... Plug Assy ....................................................................................................... 1
8 1512588 O-Ring ........................................................................................................ 1
9 1513410 Gasket ............................................................................................................ 1
10 1512747 Fitting .............................................................................................................. 1
11 1707217 Capscrew ....................................................................................................... 3
12 1513407 Capscrew ....................................................................................................... 1
13 1513412 Capscrew ....................................................................................................... 2
14 1513408 Hose ............................................................................................................... 1
15 1513411 Hose Clamp .................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 2-89

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TURBOCHARGER (FIGURE 2-65)

STAGE IIIA ENGINE

2-90 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TURBOCHARGER
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4038784 Turbocharger .................................................................................................. 1
1 ..... Actuator .......................................................................................................... 1
2 1517220 Retaining Ring ................................................................................................ 1
3 ..... Nut .................................................................................................................. 1
4 ..... Adjusting Link End .......................................................................................... 1
5 ..... Screw ............................................................................................................. 3
6 1517213 Washer ........................................................................................................... 3
7 ..... Bracket (Actuator) .......................................................................................... 1
8 1543714 Locknut ........................................................................................................... 2
9 1517225 Spacer ............................................................................................................ 3
10 1612795 Spacer ............................................................................................................ 3
11 ..... O-Ring ............................................................................................................ 1
12 1513324 Plate ............................................................................................................... 1
13 1513331 Retaining Ring ................................................................................................ 1
14 1513333 Sealing Ring ................................................................................................... 1
15 1515859 Slinger (Oil) .................................................................................................... 1
16 ..... Baffle .............................................................................................................. 1
17 1539268 Thrust Bearing ................................................................................................ 1
18 1515861 Collar .............................................................................................................. 1
19 1515858 Retaining Ring ................................................................................................ 4
20 1515856 Bearing ........................................................................................................... 2
21 1612794 Screw ............................................................................................................. 3
22 ..... Lockwasher .................................................................................................... 3
23 1612796 Plate ............................................................................................................... 1
24 ..... Housing (Turbine) ........................................................................................... 1
25 1515855 Nut .................................................................................................................. 2
26 1515852 Clamp ............................................................................................................. 1
27 1515860 Shaft ............................................................................................................... 1
28 1513327 Heat Shield ..................................................................................................... 1
29 1515857 Sealing Ring ................................................................................................... 1
30 1515895 O-Ring ............................................................................................................ 1
31 1513435 Gasket ............................................................................................................ 1
32 1513328 Roll Pin ........................................................................................................... 2
33 ..... Housing .......................................................................................................... 1
34 ..... Screw ............................................................................................................. 2
35 ..... Dataplate ........................................................................................................ 1
36 ..... Housing (Compressor) ................................................................................... 1
37 ..... Locknut ........................................................................................................... 1
38 ..... Impeller ........................................................................................................... 1
39 1515854 Clamp ............................................................................................................. 1
40 1517218 Coupling ......................................................................................................... 2
41 4111571 Clamp ............................................................................................................. 2
42 1517235 Hose ............................................................................................................... 1
43 1515863 Stud ................................................................................................................ 2
44 1515862 Gasket ............................................................................................................ 1
45 1513338 Nut .................................................................................................................. 4

©2015 HYSTER COMPANY See Service Manual 2-91

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

THERMOSTAT (FIGURE 2-66)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4105323 Thermostat ..................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

2-92 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TURBOCHARGER (FIGURE 2-67)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

b 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
c 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4104441 Wire Harness .................................................................................................. 1
2 4110467 Kit -Turbocharger ........................................................................................... 1
3 4039522 Clip , Wire Retaining ....................................................................................... 1
4 4104438 Nut .................................................................................................................. 4
5 4110468 Gasket , Turbocharger ................................................................................... 1
6 4039537 Stud ................................................................................................................ 1
a 1517069 O-Ring ............................................................................................................ 1
a 1517119 O-Ring ............................................................................................................ 1
a 1515787 O-Ring ............................................................................................................ 1
a 1661396 Gasket , Oil Drain ........................................................................................... 1
a 4041762 Kit-Sensor ....................................................................................................... 1
4041773 Capscrew ................................................................................................... 1
4041774 Clip , Wire Retaining .................................................................................. 2

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68686-88 →
b → PENDING PER ECN 68686-88

©2015 HYSTER COMPANY See Service Manual 2-93

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TURBOCHARGER WATER PLUMBING (FIGURE 2-68)

STAGE IV ENGINE

2-94 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TURBOCHARGER WATER PLUMBING

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4039479 Adapter ........................................................................................................... 1
2 ..... O-Ring ........................................................................................................ 1
3 4109457 Hose Clamp .................................................................................................... 2
4 4033202 Screw ............................................................................................................. 1
5 4033203 Washer ........................................................................................................... 2
6 1512004 Capscrew ....................................................................................................... 1
7 1543421 Capscrew ....................................................................................................... 1
8 4033213 Screw ............................................................................................................. 1
9 1661396 Gasket , Oil Drain ........................................................................................... 1
10 4033251 Washer (Sealing) ............................................................................................ 2
11 1702184 Connector Assembly ...................................................................................... 1
12 1513430 O-Ring ........................................................................................................ 1
13 1517069 O-Ring ........................................................................................................ 1
14 4104315 Washer , Sealing ............................................................................................ 2
15 4109459 Fitting .............................................................................................................. 1
16 1517069 O-Ring ........................................................................................................ 1
17 4039685 Tube , Oil Drain .............................................................................................. 1
18 1514571 Seal ............................................................................................................ 2
19 4109461 Hose ............................................................................................................... 1
20 4109462 Fitting Assembly ............................................................................................. 1
20 4110482 Connector ................................................................................................... 1
21 1517119 O-Ring ........................................................................................................ 1
22 4110478 Connector , Oil Drain ...................................................................................... 1
23 4110480 Tube , Coolant Drain ...................................................................................... 1
24 4110479 Tube , Oil Supply ............................................................................................ 1
25 4110481 Tube , Coolant Supply .................................................................................... 1
26 4110477 Screw ............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-95

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

VALVE COVER (FIGURE 2-69)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1513442 Capscrew ....................................................................................................... 16
2 1513443 Isolator ............................................................................................................ 16
3 1708419 Cover .............................................................................................................. 1
4 1513440 Tube (Breather) .......................................................................................... 1
5 1513439 Seal ............................................................................................................ 1
6 1605248 Cap (Filler) ................................................................................................. 1
7 1513441 Gasket ............................................................................................................ 1
7 1605251 Spacer ........................................................................................................ 16

2-96 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 2-97

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

VALVE COVER (FIGURE 2-70)

STAGE IV ENGINE

2-98 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

VALVE COVER
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4039667 Cover .............................................................................................................. 1
2 1644076 Isolator ....................................................................................................... 8
3 1644125 Screw (Self Tapping) .................................................................................. 3
4 1644057 Gasket ........................................................................................................ 1
5 4033218 Cap ............................................................................................................. 1
6 4033219 O-Ring ................................................................................................... 1
7 1512033 Capscrew ................................................................................................... 8
8 4039580 Baffle .......................................................................................................... 1
9 4039689 Breather ..................................................................................................... 1
9 4085034
4110397 Element .................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 2-99

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WATER PUMP (FIGURE 2-71)

STAGE IIIA ENGINE

2-100 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WATER PUMP
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1513476 Gasket ............................................................................................................ 1
2 1512710 Capscrew ....................................................................................................... 3
3 1513488 Connector ....................................................................................................... 1
4 1513475 O-Ring ............................................................................................................ 1
5 1708382 Seal ................................................................................................................ 1
6 1511952 Fitting .............................................................................................................. 1
7 1512292 Plug ................................................................................................................ 1
8 1513116 Plug ................................................................................................................ 1
9 1512588 O-Ring ............................................................................................................ 2
10 1513478 O-Ring ............................................................................................................ 1
11 1513477 Ball Bearing .................................................................................................... 1
12 1513479 Retaining Ring ................................................................................................ 1
13 1513482 Oil Seal ........................................................................................................... 1
14 1513483 Impeller ........................................................................................................... 1
15 1513485 Gear ............................................................................................................... 1
16 1513481 Retaining Ring ................................................................................................ 1
17 1513489 Cover .............................................................................................................. 1
18 1512703 Capscrew ....................................................................................................... 1
19 1612819 Shaft ............................................................................................................... 1
20 4078046 Seal ................................................................................................................ 1
21 1512588 O-Ring ............................................................................................................ 1
22 1512005 Capscrew ....................................................................................................... 2
4078045 Kit-Repair Water Pump (Includes Pump) ....................................................... 1
4078087 Kit-Repair Water Pump .................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 2-101

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WATER PUMP AND CONNECTIONS (FIGURE 2-72)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

b 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
c 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4110483 Kit-Pump , Water ............................................................................................ 1
2 1517291 O-Ring ............................................................................................................ 1
3 1597807 Capscrew (Flange) ......................................................................................... 3
4 1517286 Water Inlet ...................................................................................................... 1
5 1517285 Gasket ............................................................................................................ 1
6 1511952 Fitting .............................................................................................................. 1
7 1512292 Plug ................................................................................................................ 1
8 1512004 Capscrew ....................................................................................................... 3
9 4039586 Fitting (Water Outlet) ...................................................................................... 1
10 1512005 Capscrew ....................................................................................................... 2
a 4045756 Belt (Water Pump Drive) ................................................................................ 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68686-88 →
b → PENDING PER ECN 68686-88

2-102 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

3 FUEL SYSTEM
 UNIT CODE D222
04/2015 EUROPE

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR INTAKE CONNECTION

STAGE IIIA ENGINE ................................................................................................................................... 3-7
STAGE IV ENGINE ..................................................................................................................................... 3-8
AIR INTAKE HOSE
STAGE IIIA ENGINE AND STAGE IV ENGINE .......................................................................................... 3-6
AIR INTAKE MANIFOLD
STAGE IIIA ENGINE ................................................................................................................................... 3-10
AIR INTAKE SYSTEM
STAGE IIIA ENGINE ................................................................................................................................... 3-2
STAGE IV ENGINE ..................................................................................................................................... 3-4
AIR TRANSFER CONNECTION
STAGE IIIA ENGINE ................................................................................................................................... 3-9
DEF SYSTEM
STAGE IV ENGINE ..................................................................................................................................... 3-38
FUEL DRAIN PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 3-18
FUEL FILTER
STAGE IIIA ENGINE ................................................................................................................................... 3-20
STAGE IV ENGINE ..................................................................................................................................... 3-22
WIF - STAGE IIIA ENGINE ......................................................................................................................... 3-33
FUEL FILTER PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 3-26
STAGE IV ENGINE ..................................................................................................................................... 3-28
FUEL FILTERS
STAGE IV ENGINE ..................................................................................................................................... 3-24
FUEL HOSES
STAGE IIIA ENGINE ................................................................................................................................... 3-35
STAGE IV ENGINE ..................................................................................................................................... 3-36
FUEL PUMP COUPLING
STAGE IIIA ENGINE ................................................................................................................................... 3-12
FUEL PUMP DRIVE
STAGE IIIA ENGINE ................................................................................................................................... 3-13
FUEL PUMP INTAKE FITTING
STAGE IIIA ENGINE AND STAGE IV ENGINE .......................................................................................... 3-14
FUEL PUMP PLUMBING
STAGE IIIA ENGINE ................................................................................................................................... 3-16
FUEL SUPPLY PLUMBING
STAGE IV ENGINE ..................................................................................................................................... 3-32
FUEL TANK ..................................................................................................................................................... 3-34
FUEL TRANSFER PUMP
STAGE IV ENGINE ..................................................................................................................................... 3-30
PEDAL LINKAGE
FORWARD/REVERSE LEVER ................................................................................................................... 3-42
THROTTLE AND INCHING SENSORS .......................................................................................................... 3-44

©2015 HYSTER COMPANY See Service Manual 3-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR INTAKE SYSTEM (FIGURE 3-1)

STAGE IIIA ENGINE

3-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR INTAKE SYSTEM

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4070063 Tube , Charge Air Cooler .................................................................................... 1
2 4067057 Tube , Charge Air Cooler .................................................................................... 1
3 1589960 Tube , Air Inlet .................................................................................................... 1
4 296034 Capscrew ............................................................................................................ 2
5 296025 Capscrew ............................................................................................................ 2
6 4067055 Tube , Air Intake ................................................................................................. 1
7 4077437 Seal ..................................................................................................................... 1
8 1518717 Clamp ................................................................................................................. 1
9 1518665 Reducer .............................................................................................................. 1
10 1556465 Clamp ................................................................................................................. 1
11 1486218 Switch , Vacuum ................................................................................................. 1
12 1654356 Pre-Cleaner ........................................................................................................ 1
13 1456805 Air Filter Assembly .............................................................................................. 1
13 1456343 Air Filter .......................................................................................................... 1
13 1456798 Label (Main Element) ................................................................................. 1
13 1456803 Label (Safety Element) ............................................................................... 1
13 1456800 Filter Element (Main) .................................................................................. 1
13 1456804 Filter Element (Safety) ............................................................................... 1
13 1458366 Cover (Main) .............................................................................................. 1
13 2044181 Valve , Vacuator ......................................................................................... 1
14 1456341 Clamp ................................................................................................................. 2
15 4065010 Bracket ................................................................................................................ 1
16 1581587 Capscrew ............................................................................................................ 4
17 1581557 Washer ............................................................................................................... 8
18 1581567 Nut ...................................................................................................................... 4
19 1581591 Capscrew ............................................................................................................ 5
20 1581559 Washer ............................................................................................................... 5
21 1581849 Nut ...................................................................................................................... 5
22 4069908 Plate .................................................................................................................... 1
23 144157 Hose Clamp ........................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 3-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR INTAKE SYSTEM (FIGURE 3-2)

STAGE IV ENGINE

3-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR INTAKE SYSTEM

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4067304 Tube Assy , Charge Air Cooler ........................................................................... 1
2 4067061 Tube , Charge Air Cooler .................................................................................... 1
3 4067059 Tube , Air Intake ................................................................................................. 1
4 1515831 Temperature Sender ........................................................................................... 1
5 1518717 Clamp ................................................................................................................. 2
6 1507394 Clamp ................................................................................................................. 1
7 1623149 Reducer .............................................................................................................. 1
8 144157 Hose Clamp ........................................................................................................ 1
9 4069907 Plate .................................................................................................................... 1
10 1581559 Washer ............................................................................................................... 4
11 1581849 Nut ...................................................................................................................... 4
12 1581591 Capscrew ............................................................................................................ 4
13 4077437 Seal ..................................................................................................................... 1
14 1518665 Reducer .............................................................................................................. 1
15 1556465 Clamp ................................................................................................................. 1
16 1486218 Switch , Vacuum ................................................................................................. 1
17 1581557 Washer ............................................................................................................... 4
18 1581585 Capscrew ............................................................................................................ 4
19 4065010 Bracket ................................................................................................................ 1
20 4086295 Air Filter .............................................................................................................. 1
20 4033596 Filter (Primary) ................................................................................................ 1
20 4033597 Filter (Secondary) ........................................................................................... 1
20 4024332
4107998 Sensor , Temperature .................................................................................... 1
20 4107999 Cover .............................................................................................................. 1
20 4108000 Separator ........................................................................................................ 1
20 4108001 Valve , Ejection ............................................................................................... 1
21 4086296 Rain Cap ............................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 3-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR INTAKE HOSE (FIGURE 3-3)

STAGE IIIA ENGINE AND STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) (Stage IIIA Engine) ......... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) (Stage IIIA Engine) ......... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) (Stage IIIA Engine) ......... 1
a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) (Stage IV Engine) ................................ 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1515780 Hose ............................................................................................................... 4
2 1515781 Hose Clamp .................................................................................................... 8

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

3-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR INTAKE CONNECTION (FIGURE 3-4)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1605160 Plate (Cover) .................................................................................................. 1
2 1605161 Gasket ............................................................................................................ 1
3 1512594 Capscrew ....................................................................................................... 2
4 1512645 Screw ............................................................................................................. 2
5 1512525 Washer ........................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 3-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR INTAKE CONNECTION (FIGURE 3-5)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1568692 Clamp ............................................................................................................. 1
2 1612791 Adapter ........................................................................................................... 1
3 4039504 Capscrew ....................................................................................................... 4
4 4039520 Capscrew ....................................................................................................... 3
5 4039632 O-Ring ............................................................................................................ 1
6 4110460 Gasket ............................................................................................................ 1
7 4104306 Sensor , Pressure ........................................................................................... 1
8 1513191 Fitting .............................................................................................................. 2
9 4033230 Seal (Rectangular Ring) ................................................................................. 1
10 1512004 Capscrew ....................................................................................................... 2
11 1512033 Capscrew ....................................................................................................... 2
12 ..... Cover Plate ..................................................................................................... 1
13 4110461 Connector ....................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

3-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR TRANSFER CONNECTION (FIGURE 3-6)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1612791 Adapter ........................................................................................................... 1
2 1612790 O-Ring ............................................................................................................ 1
3 1568692 Clamp ............................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 3-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR INTAKE MANIFOLD (FIGURE 3-7)

STAGE IIIA ENGINE

3-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR INTAKE MANIFOLD

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1515909 Capscrew ....................................................................................................... 1
2 1605239 Intake Manifold (Air Intake) ............................................................................ 1
3 1513399 Plug ................................................................................................................ 1
4 1605161 Gasket ............................................................................................................ 1
5 1605240 Plate (Cover) .................................................................................................. 1
6 1512594 Capscrew ....................................................................................................... 2
7 1511952 Fitting .............................................................................................................. 1
8 1605238 Washer ........................................................................................................... 1
9 1605241 Heat Shield ..................................................................................................... 1
10 1605243 Capscrew (Captive Washer) .......................................................................... 2
11 1605242 Capscrew (Captive Washer) .......................................................................... 16
12 1512645 Screw ............................................................................................................. 2
13 1513462 Capscrew ....................................................................................................... 6
14 1513587 Screw ............................................................................................................. 14
15 1513399 Plug ................................................................................................................ 1
16 1515909 Capscrew ....................................................................................................... 1
17 1605238 Washer ........................................................................................................... 1
18 1515873 Washer ........................................................................................................... 10
19 1512525 Washer ........................................................................................................... 2
20 1512587 Plug Assembly ................................................................................................ 4
20 1512588 O-Ring ........................................................................................................ 1
21 1511952 Fitting .............................................................................................................. 1
22 1605244 Heat Shield ..................................................................................................... 1
23 1512587 Plug Assembly ................................................................................................ 3
24 1512588 O-Ring ........................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 3-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL PUMP COUPLING (FIGURE 3-8)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512525 Washer ........................................................................................................... 8
2 1512526 Nut .................................................................................................................. 4
3 1512765 Coupling ......................................................................................................... 1
4 1512769 Screw ............................................................................................................. 4
5 1512766 Gasket (Fuel Pump) ....................................................................................... 1

3-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FUEL PUMP DRIVE (FIGURE 3-9)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1587382 Plug ................................................................................................................ 2
2 1512616 O-Ring ........................................................................................................ 1
3 1512610 Pin .................................................................................................................. 1
4 1512620 Support (Drive) ............................................................................................... 1
5 1512611 Screw ............................................................................................................. 1
6 1512612 Washer ........................................................................................................... 1
7 1512613 Coupling (Hub) ............................................................................................... 1
8 1512614 Thrust Bearing ................................................................................................ 1
9 1512617 Clutch Housing ............................................................................................... 1
10 1512618 Drive Gear .................................................................................................. 1
11 1512619 Drive Shaft ................................................................................................. 1
12 1512610 Pin .............................................................................................................. 1
13 1512623 Gasket ............................................................................................................ 1
14 1512622 Screw ............................................................................................................. 6

©2015 HYSTER COMPANY See Service Manual 3-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL PUMP INTAKE FITTING (FIGURE 3-10)

STAGE IIIA ENGINE AND STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) (STAGE IIIA
ENGINE) ............................................................................................................. 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) (STAGE IIIA
ENGINE) ............................................................................................................. 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) (STAGE IIIA
ENGINE) ............................................................................................................. 1
a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) (STAGE IV ENGINE) ........................... 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1515709 Fitting .............................................................................................................. 1
2 1511961 O-Ring ........................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

3-14 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 3-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL PUMP PLUMBING (FIGURE 3-11)

STAGE IIIA ENGINE

3-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FUEL PUMP PLUMBING

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1515767 Spacer ............................................................................................................ 1
2 1515768 Tube Assy (Fuel Supply) ................................................................................ 1
3 1515769 Tube (Fuel Drain) ........................................................................................... 1
4 1708425 Elbow .............................................................................................................. 1
5 1514483 Nut .................................................................................................................. 1
6 1515771 Fitting .............................................................................................................. 2
7 1515772 Hose ............................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 3-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL DRAIN PLUMBING (FIGURE 3-12)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1514483 Nut .................................................................................................................. 1
2 ..... Banjo Connector ............................................................................................. 3
3 ..... Banjo Connector ............................................................................................. 1
4 1635279 Check Valve ................................................................................................... 1
5 1584546 Sealing Ring ................................................................................................... 3
6 1644166 Sealing Ring ................................................................................................... 7
7 4110415 Tube ............................................................................................................... 1
8 4110416 Tube ............................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

3-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 3-19

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL FILTER (FIGURE 3-13)

STAGE IIIA ENGINE

3-20 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FUEL FILTER
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512738 Screw ............................................................................................................. 4
2 1512739 Fitting .............................................................................................................. 1
3 1512740 O-Ring ........................................................................................................ 1
4 4111349 Filter Head ...................................................................................................... 1
5 1553225 Fuel Filter (WIF) ............................................................................................. 1
6 1512594 Capscrew ....................................................................................................... 2
7 1568467 Bracket ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 3-21

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL FILTER (FIGURE 3-14)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1511977 Capscrew ....................................................................................................... 2
2 4110425 Fuel Filter Assembly ....................................................................................... 1
2 4109642 Fuel Filter (With Water Separator) ............................................................. 1
3 1517010 Plug Assembly ........................................................................................... 1
4 ..... Filter Head .................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

3-22 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 3-23

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL FILTERS (FIGURE 3-15)

STAGE IV ENGINE

3-24 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FUEL FILTERS
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 ..... Screw ............................................................................................................. 3
2 4110418 Clip ................................................................................................................. 1
3 4110417 Filter Head Assembly ..................................................................................... 1
4 1517010 Plug Assembly ........................................................................................... 3
5 1644166 Sealing Ring ............................................................................................... 3
6 1644027 Adapter ....................................................................................................... 3
7 4104343 Screen ........................................................................................................ 1
8 4109642 Fuel Filter (With Water Separator) ............................................................. 1
9 4104345
4103452 Fuel Filter ................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 3-25

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL FILTER PLUMBING (FIGURE 3-16)

STAGE IIIA ENGINE

3-26 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FUEL FILTER PLUMBING

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1515711 Hose ............................................................................................................... 1
2 1512739 Fitting .............................................................................................................. 1
3 1512740 O-Ring ........................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 3-27

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL FILTER PLUMBING (FIGURE 3-17)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1513749 Capscrew ....................................................................................................... 1
2 4039619 Brace .............................................................................................................. 1
3 4110422 Tube ............................................................................................................... 1
4 4110423 Tube ............................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

3-28 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 3-29

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL TRANSFER PUMP (FIGURE 3-18)

STAGE IV ENGINE

3-30 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FUEL TRANSFER PUMP

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 ..... Banjo Bolt ....................................................................................................... 2
2 1512051 Capscrew ....................................................................................................... 4
3 ..... Bracket ........................................................................................................... 2
4 ..... Sealing Washer .............................................................................................. 2
5 1644166 Sealing Ring ................................................................................................... 6
6 4012434 Tube (Fuel Supply) ......................................................................................... 1
7 1644148 Tube Assy (Fuel Supply) ................................................................................ 1
8 ..... Check Valve ................................................................................................... 1
9 4018754 Fuel Pump Assembly ..................................................................................... 1
10 ..... Isolator ....................................................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

©2015 HYSTER COMPANY See Service Manual 3-31

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL SUPPLY PLUMBING (FIGURE 3-19)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4110465 Tube , Fuel Supply ......................................................................................... 1
2 ..... Fuel Supply Tube ........................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

3-32 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FUEL FILTER (FIGURE 3-20)

WIF — STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 1553225 Fuel Filter (WIF) .................................................................................................. 1
2 2045885 Wire Harness (FFigure 4-69)............................................................................. 1

©2015 HYSTER COMPANY See Service Manual 3-33

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL TANK (FIGURE 3-21)

ITEM PART NO. DESCRIPTION QTY

1 1569866 Fuel Cap (Locking) ............................................................................................. 1
1 1569867 Fuel Cap (Non-Locking) ...................................................................................... 1
2 4065703 Fuel Tank Wldmt ................................................................................................. 1
3 39743 O-Ring ............................................................................................................ 1
4 1536311 Sealing Ring ................................................................................................... 3
5 136749 Screw ............................................................................................................. 3
6 320155 Washer ............................................................................................................... 6
7 293743 Capscrew ............................................................................................................ 6
8 1516202 Fitting .................................................................................................................. 2
9 1531268 Drain Valve ......................................................................................................... 1
10 4014228 Drain Plug ........................................................................................................... 1
11 1581559 Washer ............................................................................................................... 2
12 1615240 Capscrew ............................................................................................................ 2
13 a 1676875 Fuel Sender (Shown) .......................................................................................... 1
13 b 4114013 Fuel Sender ........................................................................................................ 1

FOOTNOTES:
a → S/N D222E01503M b S/N D222E01504M →

3-34 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

FUEL HOSES (FIGURE 3-22)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 b 4075387 Hose Assy ........................................................................................................... 1
1 c 4116894 Hose Assy ........................................................................................................... 1
2 4075386 Hose Assy ........................................................................................................... 1
3 815932 Spacer ................................................................................................................ 1
4 79377 Clamp ................................................................................................................. 1
5 320161 Washer ............................................................................................................... 1
6 292537 Capscrew ............................................................................................................ 1
7 1516204 Fitting .................................................................................................................. 1
8 320159 Washer ............................................................................................................... 3
9 1352554 Clamp (Insulated) ............................................................................................... 1
10 1616298 Shield , Starter Motor .......................................................................................... 1
11 292514 Capscrew ............................................................................................................ 2
a 129563 Strap Clamp ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated c S/N D222E01504M →
b → S/N D222E01503M

©2015 HYSTER COMPANY See Service Manual 3-35

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FUEL HOSES (FIGURE 3-23)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4073912 Hose Assy ........................................................................................................... 1
2 4075389 Hose Assy ........................................................................................................... 1
3 815932 Spacer ................................................................................................................ 1
4 79377 Clamp ................................................................................................................. 1
5 320161 Washer ............................................................................................................... 1
6 292537 Capscrew ............................................................................................................ 1
7 1473887 Fitting .................................................................................................................. 1
8 1487065 Fitting .................................................................................................................. 1
9 4018985 Drip Shield .......................................................................................................... 1
10 320165 Washer ............................................................................................................... 2
11 292559 Capscrew ............................................................................................................ 2

3-36 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 3-37

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

DEF SYSTEM (FIGURE 3-24)

STAGE IV ENGINE

3-38 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

DEF SYSTEM
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 1470166 Hose Fitting ......................................................................................................... 1
2 4078107 Hose Assy ........................................................................................................... 1
3 1501994 Hose Clamp ........................................................................................................ 6
4 1502005 Hose Clamp ........................................................................................................ 2
5 4078108 Hose Assy ........................................................................................................... 1
6 4078109 Hose ................................................................................................................... 2
7 4078110 Hose ................................................................................................................... 1
8 176455 Clamp ................................................................................................................. 2
9 292529 Capscrew ............................................................................................................ 1
10 302402 Locknut ............................................................................................................... 6
11 320161 Washer ............................................................................................................... 8
12 1326652 Clamp ................................................................................................................. 2
13 136681 Capscrew ............................................................................................................ 7
14 302400 Nut ...................................................................................................................... 5
15 320157 Washer ............................................................................................................... 11
16 255578 Clamp ................................................................................................................. 5
17 136749 Screw .................................................................................................................. 2
18 128408 Clamp ................................................................................................................. 3
19 4109258 Hose Assy ........................................................................................................... 1
20 129563 Strap Clamp ........................................................................................................ 7
21 4067259 Hose Assy ........................................................................................................... 1
22 4078109 Hose ................................................................................................................... 2
23 4078110 Hose ................................................................................................................... 1
24 1502008 Hose Clamp ........................................................................................................ 2
25 4067258 Hose Assy ........................................................................................................... 1
26 136681 Capscrew ............................................................................................................ 7
27 4078106 Support Plate ...................................................................................................... 1
28 1502061 Clamp ................................................................................................................. 1
29 1502059 Clamp (Swivel) .................................................................................................... 1
30 320159 Washer ............................................................................................................... 2
31 287854 Capscrew ............................................................................................................ 2
32 4078108 Hose Assy ........................................................................................................... 1
33 4109260 Plate .................................................................................................................... 1
34 1581848 Nut ...................................................................................................................... 2
35 320161 Washer ............................................................................................................... 8
36 287837 Capscrew ............................................................................................................ 2
37 298132 Clamp ................................................................................................................. 2
38 4109258 Hose Assy ........................................................................................................... 1
39 4078107 Hose Assy ........................................................................................................... 1
40 4067264 Hose ................................................................................................................... 1
41 4079117 Plate .................................................................................................................... 1
42 292527 Capscrew ............................................................................................................ 1
43 1694419 Mount .................................................................................................................. 4
44 1581851 Washer ............................................................................................................... 4
45 1581581 Capscrew ............................................................................................................ 4
46 17223 Fitting .................................................................................................................. 2
47 4068563 Manifold Assembly .............................................................................................. 1
48 292508 Capscrew ............................................................................................................ 2
49 4101944 Bracket ................................................................................................................ 1
50 222504 Fitting .................................................................................................................. 2

©2015 HYSTER COMPANY See Service Manual 3-39

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

DEF SYSTEM
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

51 222501 Fitting .................................................................................................................. 2
52 346656 Capscrew ............................................................................................................ 3
53 4058409 Module (DEF Supply) ......................................................................................... 1
53 4112421
4107932 Kit-Filter .......................................................................................................... 1
53 4112421
4107932 Kit-Filter .......................................................................................................... 1
53 4107933 Cap , Filter ...................................................................................................... 1
53 4107934 Fitting (Backflow) ............................................................................................ 1
53 4108882 Connector ....................................................................................................... 1
53 4107936 Fitting (Inlet) ................................................................................................... 1
53 4107937 Gasket ............................................................................................................ 1
54 1581559 Washer ............................................................................................................... 12
55 1581849 Nut ...................................................................................................................... 8
56 1581591 Capscrew ............................................................................................................ 8
57 4074611 Bracket ................................................................................................................ 2
58 4066116 Tank .................................................................................................................... 1
58 4107946 Head , Multifunction ........................................................................................ 1
58 4107940 Kit -Head (Includes Ring and Screws) ........................................................... 1
58 4107947 Kit-Sensor ....................................................................................................... 1
58 4107942 Strainer , Suction ............................................................................................ 1
58 4107948 Tank (Replacement Assy With Adapter) ........................................................ 1
58 4107949 Cap ................................................................................................................. 1
58 4107944 Drain Plug ....................................................................................................... 1
58 4107945 O-Ring , Multifunction Head ........................................................................... 1
59 320160 Washer ............................................................................................................... 12
60 302401 Locknut ............................................................................................................... 8
61 292513 Capscrew ............................................................................................................ 4
62 4101985 Bracket ................................................................................................................ 1
63 4074608 Plate Wldmt ........................................................................................................ 2
a 4070922 Cover (DEF Tank) ............................................................................................... 1

FOOTNOTES:
a Not Illustrated

3-40 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 3-41

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

PEDAL LINKAGE (FIGURE 3-25)

FORWARD/REVERSE LEVER

3-42 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

PEDAL LINKAGE
FORWARD/REVERSE LEVER

ITEM PART NO. DESCRIPTION QTY

4094823 Pedal Linkage (Forward/Reverse Lever) ............................................................ 1
1 352885 Rubber Pad .................................................................................................... 1
2 352499 Pedal (Accelerator) ......................................................................................... 1
3 4095315 Screw ............................................................................................................. 1
4 4094835 Washer ........................................................................................................... 2
5 325708 Tube Assy (Pivot) ........................................................................................... 1
6 353142 Spring ............................................................................................................. 1
7 353143 Spring ............................................................................................................. 1
8 352485 Shaft ............................................................................................................... 1
9 4095312 Screw ............................................................................................................. 1
10 4095314 Washer ........................................................................................................... 2
11 1494675 Bracket (Pedal Stop) ...................................................................................... 1
12 353195 Bumper ........................................................................................................... 1
13 4095313 Nut .................................................................................................................. 1
14 4094833 Nut .................................................................................................................. 2
15 4094834 Washer ........................................................................................................... 1
16 353129 Rod ................................................................................................................. 1
17 15200 Cotter Pin ....................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 3-43

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

THROTTLE AND INCHING SENSORS (FIGURE 3-26)

3-44 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

THROTTLE AND INCHING SENSORS

ITEM PART NO. DESCRIPTION QTY
1 4094823 Pedal Linkage (Forward/Reverse Lever) (FFigure 3-25)................................... 1
2 1493397 Cover (Capscrew Head) ..................................................................................... 2
3 4094824 Screw .................................................................................................................. 4
4 320156 Washer ............................................................................................................... 16
5 2076661 Sensor , Throttle and Inching (Throttle) .............................................................. 1
6 4094825 Nut ...................................................................................................................... 4
7 1571269 Rod ..................................................................................................................... 1
8 15200 Cotter Pin ............................................................................................................ 4
9 4604866 Sensor (Inching , 4-Pin) (Inching) ....................................................................... 1

©2015 HYSTER COMPANY See Service Manual 3-45

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NOTES

3-46 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

4 ELECTRICAL SYSTEM
 UNIT CODE D222
04/2015 EUROPE

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR
STAGE IIIA ENGINE AND STAGE IV ENGINE .......................................................................................... 4-20
ALTERNATOR DRIVE PULLEY
STAGE IIIA ENGINE ................................................................................................................................... 4-25
ALTERNATOR MOUNTING
STAGE IIIA ENGINE ................................................................................................................................... 4-22
STAGE IV ENGINE ..................................................................................................................................... 4-24
CONTROL PANEL ASSEMBLY
HEATER ...................................................................................................................................................... 4-18
HEATER AND AIR CONDITIONER ............................................................................................................ 4-19
ELECTRICAL SYSTEM
SHEET 1 OF 4 ............................................................................................................................................ 4-4
SHEET 2 OF 4 ............................................................................................................................................ 4-6
SHEET 3 OF 4 ............................................................................................................................................ 4-10
SHEET 4 OF 4 ............................................................................................................................................ 4-12
ENGINE CONTROL MODULE
STAGE IV ENGINE ..................................................................................................................................... 4-26
ENGINE CONTROL SYSTEM
STAGE IIIA ENGINE ................................................................................................................................... 4-32
ETR CONTROL MODULE WIRE HARNESS
STAGE IV ENGINE ..................................................................................................................................... 4-28
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 4-16
LIGHT SWITCHES .......................................................................................................................................... 4-45
LIGHTS
ENGINE COMPARTMENT ......................................................................................................................... 4-38
FRONT ........................................................................................................................................................ 4-40
STROBE ...................................................................................................................................................... 4-42
TAIL AND BACKUP ALARM ....................................................................................................................... 4-43
WORK ......................................................................................................................................................... 4-44
LOAD LIMITER
COLOR DISPLAY ....................................................................................................................................... 4-34
MONOCHROME ......................................................................................................................................... 4-36
PROXIMITY SWITCH ASSEMBLY
CAB MOUNTING ........................................................................................................................................ 4-47
REAR HARNESS ........................................................................................................................................ 4-48
RELAYS AND FUSES ..................................................................................................................................... 4-68
SENSOR ASSEMBLY
BOOM ANGLE AND EXTENSION .............................................................................................................. 4-46
STARTER
STAGE IV ENGINE ..................................................................................................................................... 4-29
STARTER MOTOR
STAGE IIIA ENGINE ................................................................................................................................... 4-30
TRANSMISSION CONTROL ........................................................................................................................... 4-14
WIRE HARNESS
ATTACHMENT SIGNALS - CAB TO FRAME ............................................................................................. 4-49
BOOM EXTENSION - INTERMODAL HANDLER ....................................................................................... 4-50
BOOM EXTENSION - STANDARD SPREADER 1 ..................................................................................... 4-51
BOOM EXTENSION - STANDARD SPREADER 2 ..................................................................................... 4-52
BOOM LIGHTS ........................................................................................................................................... 4-53
©2015 HYSTER COMPANY See Service Manual 4-1
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BOOM LIGHTS - INNER AND OUTER ....................................................................................................... 4-54

BOOM VALVES .......................................................................................................................................... 4-55
CAB SIDE CONSOLE - PAGE 1 OF 3 ........................................................................................................ 4-56
CAB SIDE CONSOLE - PAGE 2 OF 3 ........................................................................................................ 4-60
CAB SIDE CONSOLE - PAGE 3 OF 3 ........................................................................................................ 4-64
CAB UNDERFLOOR ................................................................................................................................... 4-72
CHASSIS - SHEET 1 OF 3 ......................................................................................................................... 4-76
CHASSIS - SHEET 2 OF 3 ......................................................................................................................... 4-78
CHASSIS - SHEET 3 OF 3 ......................................................................................................................... 4-82
CLOSED CAB ............................................................................................................................................. 4-86
COOLANT LEVEL SWITCH - STAGE IIIA ENGINE ................................................................................... 4-88
COOLANT LEVEL SWITCH - STAGE IV ENGINE ..................................................................................... 4-89
ECO/ELO-HIP ............................................................................................................................................. 4-90
ENGINE AFTERTREATMENT SYSTEM/ECM - STAGE IV ENGINE ........................................................ 4-92
ENGINE COMPARTMENT ......................................................................................................................... 4-95
ENGINE ECM ADAPTER - STAGE IIIA ENGINE ....................................................................................... 4-96
ENGINE POWER - CAB TO FRAME .......................................................................................................... 4-98
FRONT LIGHTS .......................................................................................................................................... 4-99
HYDRAULICS ............................................................................................................................................. 4-100
LMI CAN CONNECTION - CAB TO FRAME .............................................................................................. 4-102
LMI COLOR DISPLAY ................................................................................................................................ 4-103
LMI MONOCHROME DISPLAY .................................................................................................................. 4-104
PDM ............................................................................................................................................................ 4-108
POWERTRAIN - FULL FLOW ..................................................................................................................... 4-112
POWERTRAIN CAN CONNECTION - CAB TO FRAME ............................................................................ 4-110
POWERTRAIN SIGNAL 1 - CAB TO FRAME ............................................................................................. 4-115
POWERTRAIN SIGNAL 2 - CAB TO FRAME ............................................................................................. 4-116
REAR .......................................................................................................................................................... 4-117
REAR CAB .................................................................................................................................................. 4-118
REAR WIPER EXTENSION ........................................................................................................................ 4-120
STABILIZER ................................................................................................................................................ 4-121
STABILIZER VALVE ................................................................................................................................... 4-105
STEER COLUMN ........................................................................................................................................ 4-123
TWIST MODULE AND LMI DISPLAY ......................................................................................................... 4-124
WIF FUEL FILTER - STAGE IIIA ENGINE .................................................................................................. 4-125

4-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ELECTRICAL SYSTEM (FIGURE 4-1)

SHEET 1 OF 4

4-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ELECTRICAL SYSTEM
SHEET 1 OF 4

ITEM PART NO. DESCRIPTION QTY

1 ..... Battery Connection Area (FFigure 4-2)............................................................. 1
2 ..... Stabilizer Connection Area (FFigure 4-4).......................................................... 1
3 ..... Engine Connection Area (FFigure 4-3).............................................................. 1
4 4074105 Wire Harness (Rear) (FFigure 4-63).................................................................. 1
5 4025006 Wire Harness (Coolant Level Switch) (Stage IIIA Engine) (FFigure 4-45)........ 1
5 4025007 Wire Harness (Coolant Level Switch) (Stage IV Engine) (FFigure 4-46).......... 1
6 1657923 Switch Assembly (Proximity) (FFigure 4-28)..................................................... 1
6 320177 Washer ............................................................................................................... 2
7 4099040 Wire Harness (Boom Valves) (FFigure 4-35).................................................... 1
8 1690247 Wire Harness (Intermodal Handler Boom Extension) (FFigure 4-30)................ 1
9 885956 Connector Body (Male) .................................................................................. 1
10 885957 Insert (Male) ................................................................................................... 1
11 888139 Fitting .............................................................................................................. 1
12 885954 Connector Body (Female) ................................................................................... 1
13 1460618 Fitting (Compression) ......................................................................................... 1
14 302033 Screw .................................................................................................................. 24
15 320155 Washer ............................................................................................................... 24
16 1684322 Cover Assembly .................................................................................................. 6
16 1615946 Cover .............................................................................................................. 1
16 129887 E-Ring ............................................................................................................ 1
17 129563 Strap Clamp ........................................................................................................ 12
18 1690245 Wire Harness (Container Handler Boom Extension) (2) (FFigure 4-32)............ 1
19 885956 Connector Body (Male) .................................................................................. 1
20 885957 Insert (Male) ................................................................................................... 1
21 1460618 Fitting (Compression) ..................................................................................... 1
22 885954 Connector Body (Female) .............................................................................. 1
23 885955 Connector (Female Insert) ............................................................................. 1
24 1690246 Wire Harness (Container Handler Boom Extension) (1) (FFigure 4-31)............ 1
25 885956 Connector Body (Male) .................................................................................. 1
26 885957 Insert (Male) ................................................................................................... 1
27 1460618 Fitting (Compression) ..................................................................................... 2
28 885954 Connector Body (Female) .............................................................................. 1
29 885955 Connector (Female Insert) ............................................................................. 1
30 129563 Strap Clamp ........................................................................................................ AR
31 885957 Insert (Male) ........................................................................................................ 1
32 4051452 Wire Harness (Chassis) (FFigure 4-41, FFigure 4-42, FFigure 4-43)............. 1
33 885955 Connector (Female Insert) ............................................................................. 2
34 885957 Insert (Male) ................................................................................................... 1
35 888139 Fitting (Compression) ..................................................................................... 1
36 1460618 Fitting (Compression) ..................................................................................... 2
37 885954 Connector Body (Female) .............................................................................. 3
38 4055704 Alternator (FFigure 4-9)..................................................................................... 1
39 4021717 Motor , Starter (Stage IIIA Engine) (FFigure 4-16)............................................ 1
39 4110473 Motor , Starter (Stage IV Engine) (FFigure 4-15).............................................. 1

©2015 HYSTER COMPANY See Service Manual 4-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ELECTRICAL SYSTEM (FIGURE 4-2)

SHEET 2 OF 4

4-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ELECTRICAL SYSTEM
SHEET 2 OF 4
KEY:
A: Stage IIIA Engine
B: Stage IV Engine
QTY
ITEM PART NO. DESCRIPTION A B
1 1399332 Start Battery Wet ........................................................................................ 4 4
2 1595237 Battery Hold Down ..................................................................................... 1 1
3 1581557 Washer ....................................................................................................... 4 4
4 1581587 Capscrew ................................................................................................... 2 2
5 320160 Washer ....................................................................................................... 1 1
6 302401 Locknut ....................................................................................................... 1 1
7 1581567 Nut .............................................................................................................. 2 2
8 1598231 Battery Cable (Starter Ground) .................................................................. 1 1
9 148795 Terminal (To Ground) ............................................................................ 1 1
10 1688687 Terminal (To Starter) ............................................................................. 1 1
11 4013746 Battery Cable (Starter to Switch Connecter) .............................................. 1 1
12 148795 Terminal (To Switch) .............................................................................. 1 1
13 1688687 Terminal (To Starter) ............................................................................. 1 1
14 4013747 Battery Cable ............................................................................................. 1 1
15 148795 Terminal (To Ground) ............................................................................ 1 1
16 148783 Terminal (Negative) ............................................................................... 1 1
17 148779 Terminal (Negative) ............................................................................... 1 1
18 4013748 Battery Cable ............................................................................................. 1 1
19 148795 Terminal (To Switch) .............................................................................. 1 1
20 148782 Terminal (Positive) ................................................................................. 1 1
21 148786 Terminal (Positive) ................................................................................. 1 1
22 1595241 Battery Cable (Battery to Battery) .............................................................. 2 2
23 148782 Terminal (Positive) ................................................................................. 1 1
24 148775 Terminal (Negative) ............................................................................... 1 1
25 4027333 Grommet .................................................................................................... 1 1
26 4027500 Boot ............................................................................................................ 3 3
27 4027501 Boot ............................................................................................................ 2 2
28 4027502 Boot ............................................................................................................ 1 1
29 4102541 Wire Harness (Chassis) (FFigure 4-41, FFigure 4-42, FFigure 4-43).... 1 1
30 129563 Strap Clamp ............................................................................................... AR AR
31 4089422 Boot ............................................................................................................ 2 2
32 4072147 Bracket ....................................................................................................... 1 1
33 4073118 Wire Harness (PDM) .................................................................................. 1 1
34 1617615 Fuse Holder ................................................................................................ 2 3
35 1617617 Fuse (125 Amp) ......................................................................................... 2 2
36 1532120 Fuse (150 Amp) ......................................................................................... .. 1
37 320156 Washer ....................................................................................................... 8 12
38 292501 Capscrew ................................................................................................... 4 8
39 136681 Capscrew ................................................................................................... 3 3
40 320157 Washer ....................................................................................................... 4 4
41 1534793 Spacer ........................................................................................................ 4 4
42 4099635 Solenoid ..................................................................................................... .. 1
43 1698655 Wire Harness ............................................................................................. .. 1
43 806426 E-Ring .................................................................................................... .. 1
43 222523 Heat Shrink ............................................................................................ .. AR

©2015 HYSTER COMPANY See Service Manual 4-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ELECTRICAL SYSTEM
SHEET 2 OF 4
KEY:
A: Stage IIIA Engine
B: Stage IV Engine
QTY
ITEM PART NO. DESCRIPTION A B
43 1493442 Boot ....................................................................................................... .. 1
44 1493442 Boot ............................................................................................................ .. 1
45 1627709 Jumper (Wire Harness) .............................................................................. 1 2
45 806426 E-Ring .................................................................................................... 1 1
45 222523 Heat Shrink ............................................................................................ AR AR
45 1354497 E-Ring .................................................................................................... 1 1
46 1597595 Jumper (Wire Harness) .............................................................................. 1 1
46 806426 E-Ring .................................................................................................... 1 1
46 222523 Heat Shrink ............................................................................................ AR AR
46 1354497 E-Ring .................................................................................................... 1 1
47 4035923 Switch , Lockable (Starter) ......................................................................... 1 1
48 4087194 Controller , Transmission (APC 216) (TE-27) (Full Flow) .......................... 1 1
48 4087195 Controller , Transmission (APC 216) (TE-32) (Full Flow) .......................... 1 1
49 292500 Capscrew ................................................................................................... 4 4
50 4021717 Motor , Starter (Stage IIIA Engine) (FFigure 4-16).................................... 1 ..
50 4110473 Motor , Starter (Stage IV Engine) (FFigure 4-15)...................................... .. 1
51 4630256 Capscrew ................................................................................................... 1 1
52 320155 Washer ....................................................................................................... 1 1
53 302398 Locknut ....................................................................................................... 3 3

4-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ELECTRICAL SYSTEM (FIGURE 4-3)

SHEET 3 OF 4

4-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ELECTRICAL SYSTEM
SHEET 3 OF 4

ITEM PART NO. DESCRIPTION QTY

1 4088036 Wire Harness (Powertrain, Full Flow) (FFigure 4-60)........................................ 1
2 4102541 Wire Harness (Chassis) (Chassis) (FFigure 4-41, FFigure 4-42, FFigure
4-43).................................................................................................................... 1
3 4034818 Wire Harness (Engine ECM Adaptor) (Stage IIIA Engine) (FFigure 4-50)........ 1
4 4003047 Bracket ................................................................................................................ 1
5 136985 Capscrew ............................................................................................................ 4
6 320159 Washer ............................................................................................................... 10
7 302401 Locknut ............................................................................................................... 5
8 2065989 Capscrew ............................................................................................................ 8
9 320154 Washer ............................................................................................................... 16
10 815597 Nut ...................................................................................................................... 8
11 292578 Capscrew ............................................................................................................ 1
12 320169 Washer ............................................................................................................... 1
13 4086357 Bracket ................................................................................................................ 1
14 302032 Screw .................................................................................................................. 4
15 320160 Washer ............................................................................................................... 2
16 296407 Lockwasher ......................................................................................................... 1
17 1598231 Battery Cable (Starter Ground) ........................................................................... 1
18 4013747 Battery Cable (Negative Terminals) .................................................................... 1
19 4013746 Battery Cable (Starter to Switch Connecter) ....................................................... 1
20 129563 Strap Clamp ........................................................................................................ AR
21 302400 Nut ...................................................................................................................... 1
22 320157 Washer ............................................................................................................... 1
23 1356947 Strap ................................................................................................................... 2
24 4027333 Grommet ............................................................................................................. 1
25 292514 Capscrew ............................................................................................................ 2
26 146047 Clamp ................................................................................................................. 2
27 4055704 Alternator (FFigure 4-9)..................................................................................... 1
28 4021717 Motor , Starter (Stage IIIA Engine) (FFigure 4-16)............................................ 1
28 4110473 Motor , Starter (Stage IV Engine) (FFigure 4-15).............................................. 1
29 1476421 Washer ............................................................................................................... 1
30 302399 Nut ...................................................................................................................... 1
31 1350911 Strap ................................................................................................................... 3

©2015 HYSTER COMPANY See Service Manual 4-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ELECTRICAL SYSTEM (FIGURE 4-4)

SHEET 4 OF 4

4-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ELECTRICAL SYSTEM
SHEET 4 OF 4

ITEM PART NO. DESCRIPTION QTY

1 4050237 Pressure Transducer (Pressure Sensor for Derricking Valve) ............................ 2
2 136985 Capscrew ............................................................................................................ 2
3 320159 Washer ............................................................................................................... 4
4 258590 Clamp ................................................................................................................. 4
5 302401 Locknut ............................................................................................................... 2
6 4076185 Controller-Hydraulic (Frame - With Software) ..................................................... 1
7 1367822 Capscrew ............................................................................................................ 4
8 320156 Washer ............................................................................................................... 6
9 129563 Strap Clamp ........................................................................................................ AR
10 4102541 Wire Harness (Chassis) (FFigure 4-41, FFigure 4-42, FFigure 4-43)............. 1
11 4055334 Wire Harness (Stabilizer) (FFigure 4-66)........................................................... 1
12 4050196 Controller-Midac (Stabilizer) ............................................................................... 1
13 292502 Capscrew ............................................................................................................ 2
14 ..... Engine Connection Area (FFigure 4-3).............................................................. 1
15 320156 Washer ............................................................................................................... 2
16 4105085 Controller-Midac ................................................................................................. 1
17 292502 Capscrew ............................................................................................................ 2
18 4054840 Plate .................................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION CONTROL (FIGURE 4-5)

4-14 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION CONTROL
ITEM PART NO. DESCRIPTION QTY
1 4102510 Label , Fuse Panel .............................................................................................. 1
2 2104456 Label (Transmission Calibration) ........................................................................ 1
3 4094831 Screw .................................................................................................................. 4
4 320156 Washer ............................................................................................................... 8
5 4102440 Plate .................................................................................................................... 1
6 1598236 Switch (Toggle) ................................................................................................... 1
7 1675884 Switch (Toggle) ................................................................................................... 1
8 4087194 Controller , Transmission (APC 216) (TE-27) (Full Flow) ................................... 1
8 4087195 Controller , Transmission (APC 216) (TE-32) (Full Flow) ................................... 1
9 4094827 Washer ............................................................................................................... 10
10 1566765 Bracket ................................................................................................................ 1
11 1558041 Screw .................................................................................................................. 1
12 4095967 Nut ...................................................................................................................... 4
13 4009551 Plate .................................................................................................................... 1
14 4024342 Switch (Key) ........................................................................................................ 1
15 4104860 Wire Harness (Cab Side Console) ...................................................................... 1
16 4095964 Screw .................................................................................................................. 4
17 4094825 Nut ...................................................................................................................... 4
18 292501 Capscrew ............................................................................................................ 2
19 4610025 Label (Engine Mode) .......................................................................................... 1
20 4076186 Controller-Hydraulic (Cab - With Software) ........................................................ 1
21 1491028 Console Cover (RH External) ............................................................................. 1
22 1506669 Screw .................................................................................................................. 4
23 4635308 Shifter (4-Position, With Forward/Reverse Lever) .............................................. 1
24 4094826 Screw .................................................................................................................. 2
25 1393781 Warning Buzzer Slow Pulse ............................................................................... 1
26 4105766 Mounting Plate .................................................................................................... 1
27 1492167 Trim-Bulk ............................................................................................................ AR
28 4095966 Screw .................................................................................................................. 4
29 4093488 Screw .................................................................................................................. 4
30 4095964 Screw .................................................................................................................. 2
31 320156 Washer ............................................................................................................... 6
32 4028465 Screw .................................................................................................................. 1
33 4028463 Washer ............................................................................................................... 5
34 4009594 Nut ...................................................................................................................... 1
a 4634993 Wire Harness (Ops Jumper) ............................................................................... 1
ab 4635066 Switch (Regeneration Initiate) ............................................................................. 1

FOOTNOTES:
a Not Illustrated b Stage IV Engines Only

©2015 HYSTER COMPANY See Service Manual 4-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

INDICATOR DISPLAY AND CONTROLS (FIGURE 4-6)

4-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

INDICATOR DISPLAY AND CONTROLS

ITEM PART NO. DESCRIPTION QTY
1 1492139 Nut ...................................................................................................................... 23
2 4028463 Washer ............................................................................................................... 18
3 4028467 Screw .................................................................................................................. 19
4 1492149 Washer ............................................................................................................... 1
5 1659511 Knob ................................................................................................................... 1
6 1492147 Plate (Park Brake) .............................................................................................. 1
7 4005122 Plate , Ignition ..................................................................................................... 1
8 4634391 Instrument Cluster (Stage IIIA Engine) ............................................................... 1
8 4634392 Instrument Cluster (Stage IV Engine) ................................................................. 1
9 1601935 Plug ..................................................................................................................... 1
10 379902 Ignition Switch ..................................................................................................... 1
10 1337197 Key Set ........................................................................................................... 1
10 186304 Key ............................................................................................................. 2
11 4000916 Heater Control Panel Assembly (MCC) (Shown) (FFigure 4-7)........................ 1
11 4054234 Control Panel Assembly, Air Conditioner (MCC) (Heater and Air Conditioner)
(Not Shown) (FFigure 4-8)................................................................................. 1
12 4028468 Screw .................................................................................................................. 4
13 1571624 Console Cover .................................................................................................... 1
14 4019000 Switch (Engine Diagnostic) ................................................................................. 1
15 1498383 Plug (Switch) ....................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 4-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CONTROL PANEL ASSEMBLY (FIGURE 4-7)

HEATER

ITEM PART NO. DESCRIPTION QTY

4000916 Heater Control Panel Assembly (MCC) .............................................................. 1
1 4054247 Plate ............................................................................................................... 1
2 1487960 Cover .............................................................................................................. 1
3 1487957 Knob ............................................................................................................... 2
4 1487956 Switch , Blower (with Nut) .............................................................................. 1

4-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CONTROL PANEL ASSEMBLY (FIGURE 4-8)

HEATER AND AIR CONDITIONER

ITEM PART NO. DESCRIPTION QTY

4054234 Control Panel Assembly, Air Conditioner (MCC) ................................................ 1
1 4054247 Plate ............................................................................................................... 1
2 1487956 Switch , Blower (with Nut) .............................................................................. 1
3 4054248 Knob (With Stop Wedge) ................................................................................ 1
4 4054249 Bracket ........................................................................................................... 1
5 4054250 Wire Harness (Includes Stop Washer) ........................................................... 1
6 4004308 Switch (Rocker, 24V) ...................................................................................... 1
7 4054251 Wire Harness (Includes Stop Washer) ........................................................... 1
8 4054252 Washer , Stop ................................................................................................. 1
9 4054253 Kit -Potentiometer Assy (With Stop Washer and Knob) (Includes Stop
Wedge) ........................................................................................................... 1
10 4054254 Kit -Potentiometer Assy (With Stop Washer and Knob) (Includes Stop
Wedge) ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-19

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ALTERNATOR (FIGURE 4-9)

STAGE IIIA ENGINE AND STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) (STAGE IIIA
ENGINE) ............................................................................................................. 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) (STAGE IIIA
ENGINE) ............................................................................................................. 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) (STAGE IIIA
ENGINE) ............................................................................................................. 1
a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) (STAGE IV ENGINE) ........................... 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) (STAGE IV ENGINE) ........................... 1
1 4055704 Alternator ........................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

4-20 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-21

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ALTERNATOR MOUNTING (FIGURE 4-10)

STAGE IIIA ENGINE

4-22 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ALTERNATOR MOUNTING
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1513472 Screw ............................................................................................................. 2
2 1512525 Washer ........................................................................................................... 2
3 1673281 Support ........................................................................................................... 1
4 1612775 Brace .............................................................................................................. 1
5 1512594 Capscrew ....................................................................................................... 2
6 1605242 Capscrew (Captive Washer) .......................................................................... 2
7 4015344 Belt Tensioner ................................................................................................ 1
8 1612777 Idler Pulley ...................................................................................................... 1
8 1612780 Idler Pulley ................................................................................................. 1
9 1612782 Capscrew (Captive Washer) ...................................................................... 1
10 1612778 Cover (Idler Pulley) .................................................................................... 1
11 1612781 Ball Bearing ................................................................................................ 1
12 1612779 Shaft ........................................................................................................... 1
13 1612787 V-Belt (Serpentine) ......................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-23

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ALTERNATOR MOUNTING (FIGURE 4-11)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1512003 Capscrew ....................................................................................................... 1
2 1512006 Capscrew ....................................................................................................... 1
3 1511977 Capscrew ....................................................................................................... 3
4 1511978 Nut .................................................................................................................. 1
5 4012350 Pulley (Alternator) ........................................................................................... 1
6 4039531 Brace .............................................................................................................. 1
7 4039571 Support ........................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

4-24 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ALTERNATOR DRIVE PULLEY (FIGURE 4-12)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1512643 Locknut ........................................................................................................... 1
2 1612783 Pulley .............................................................................................................. 1
3 1512642 Washer ........................................................................................................... 3
4 1612784 Capscrew ....................................................................................................... 1
5 1512641 Screw ............................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 4-25

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ENGINE CONTROL MODULE (FIGURE 4-13)

STAGE IV ENGINE

4-26 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ENGINE CONTROL MODULE

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

b 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
c 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 1644129 Sensor (Crankshaft Speed and Position) ....................................................... 1
2 ..... O-Ring ............................................................................................................ 1
3 1644131 Cam Position Sensor ...................................................................................... 1
4 ..... O-Ring ............................................................................................................ 1
5 4039538 Sensor (Pressure Temperature Intake Manifold) ........................................... 1
6 1635387 O-Ring ............................................................................................................ 1
7 1513712 Nut .................................................................................................................. 1
8 1512004 Capscrew ....................................................................................................... 1
9 1512111 Capscrew ....................................................................................................... 4
10 1512051 Capscrew ....................................................................................................... 1
11 4110464 Screw ............................................................................................................. 4
12 1635277 Isolator ............................................................................................................ 4
13 1635278 Isolator ............................................................................................................ 4
14 1635280 Capscrew ....................................................................................................... 1
15 4109640 Electronic Control Module .............................................................................. 1
16 1644133 Sensor , Pressure ........................................................................................... 1
17 1517116
1543435 O-Ring ............................................................................................................ 1
18 1691873 Sensor Assembly (Temperature) ................................................................... 1
19 ..... Electronic Control Cooler ............................................................................... 1
20 ..... Dataplate ........................................................................................................ 1
a 1635325 Wire ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68686-88 →
b → PENDING PER ECN 68686-88

©2015 HYSTER COMPANY See Service Manual 4-27

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ETR CONTROL MODULE WIRE HARNESS (FIGURE 4-14)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

a 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
b 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4039548 Clip ................................................................................................................. 2
2 1512651 Strap Clamp ................................................................................................... 1
3 1517297 Screw ............................................................................................................. 1
4 4104556 Boot ................................................................................................................ 1
5 1513712 Nut .................................................................................................................. 1
6 1513836 Screw ............................................................................................................. 1
7 1513793 Nut .................................................................................................................. 2
8 1512051 Capscrew ....................................................................................................... 3
9 1513789 Capscrew ....................................................................................................... 2
10 1513749 Capscrew ....................................................................................................... 1
11 4039511 Capscrew ....................................................................................................... 1
12 ..... Clip ................................................................................................................. 8
13 4066161 Wire Harness .................................................................................................. 3
14 4066160 Bracket ........................................................................................................... 1
15 4110484 Bracket ........................................................................................................... 1
16 4110485 Wire Harness , ETR Control Module .............................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68686-88 b PENDING PER ECN 68686-88 →

4-28 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STARTER (FIGURE 4-15)

STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

b 4085541 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
c 4126072 Engine Assy-Diesel (QSL-T4, 261 KW) .............................................................. 1
1 4110473 Motor , Starter ................................................................................................ 1
a 1593856 Capscrew ....................................................................................................... 3

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68686-88 →
b → PENDING PER ECN 68686-88

©2015 HYSTER COMPANY See Service Manual 4-29

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STARTER MOTOR (FIGURE 4-16)

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 4021717 Motor , Starter ................................................................................................ 1
1 4111575 Starter ............................................................................................................. 1
2 1587864 Capscrew ....................................................................................................... 3

4-30 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-31

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ENGINE CONTROL SYSTEM (FIGURE 4-17)

STAGE IIIA ENGINE

4-32 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ENGINE CONTROL SYSTEM

STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
4093724 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1515844 Support (ECM) ............................................................................................... 1
2 1568721 Capscrew ....................................................................................................... 4
3 1568723 Support (Heat Exchanger) .............................................................................. 1
4 1515842 Washer (Insulating) ........................................................................................ 7
5 1515841 Cooler ............................................................................................................. 1
5 1515842 Washer ....................................................................................................... 1
5 1515843 Washer ....................................................................................................... 1
6 1568724 Capscrew ....................................................................................................... 4
7 1513712 Nut .................................................................................................................. 4
8 1515843 Washer (Insulating) ........................................................................................ 1
9 4111568 Kit-Electronic Control Module ......................................................................... 1
9 1588236 Kit-Electronic Control Module ......................................................................... 1
10 1515828 Washer ........................................................................................................... 6
11 1512111 Capscrew ....................................................................................................... 4
12 1515832 Capscrew ....................................................................................................... 2
13 ..... Data Plate ....................................................................................................... 1
14 1515833 Tape ............................................................................................................... AR
15 1658984 Sensor (Charge Air Pressure) (Intake Manifold) ............................................ 1
16 1515836 O-Ring ........................................................................................................ 1
17 1663000 Sensor (Oil Pressure And Oil Temperature) .................................................. 1
18 1515836 O-Ring ........................................................................................................ 1
19 1691873 Sensor Assembly (Temperature) ................................................................... 1
20 1517116
1543435 O-Ring ........................................................................................................ 1
21 1515831 Temperature Sender (Intake Manifold) .......................................................... 1
22 1512588 O-Ring ........................................................................................................ 1
23 4111570 Sensor , Position ............................................................................................ 1
23 1511961 O-Ring ........................................................................................................ 1
24 1511961 O-Ring ............................................................................................................ 1
25 1511977 Capscrew ....................................................................................................... 2
26 1635345 Sensor (Pressure) .......................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-33

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LOAD LIMITER (FIGURE 4-18)

COLOR DISPLAY

ITEM PART NO. DESCRIPTION QTY

1 4056791 Display (Color) .................................................................................................... 1
2 292507 Capscrew ............................................................................................................ 2
3 320156 Washer ............................................................................................................... 4
4 302399 Nut ...................................................................................................................... 2
5 1693400 Spacer ................................................................................................................ 2
6 2072354 Capscrew ............................................................................................................ 4
7 1615725 Wire Harness (LMI Color Display) (FFigure 4-55)............................................. 1
8 1692686 Plate .................................................................................................................... 1
9 302398 Locknut ............................................................................................................... 4
10 320155 Washer ............................................................................................................... 8

4-34 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-35

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LOAD LIMITER (FIGURE 4-19)

MONOCHROME

4-36 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

LOAD LIMITER
MONOCHROME

ITEM PART NO. DESCRIPTION QTY

1 4056844 Display (Monochrome) ........................................................................................ 1
2 292507 Capscrew ............................................................................................................ 2
3 320156 Washer ............................................................................................................... 4
4 302399 Nut ...................................................................................................................... 2
5 1693400 Spacer ................................................................................................................ 2
6 302398 Locknut ............................................................................................................... 2
7 320155 Washer ............................................................................................................... 4
8 2072354 Capscrew ............................................................................................................ 2
9 4057893 Wire Harness (LMI Monochrome Display) (FFigure 4-56)................................. 1
10 1692686 Plate .................................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-37

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LIGHTS (FIGURE 4-20)

ENGINE COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

1 1595680 Light Assembly ................................................................................................... 1
1 1595679 Lamp .............................................................................................................. 1
1 1310668 Bulb (Halogen) ........................................................................................... 1
1 1484557 Connector (2 Socket) ..................................................................................... 1
1 1484558 Connector (Secondary Lock) .......................................................................... 1
1 1463139 Terminal ......................................................................................................... 1
2 1581556 Washer ............................................................................................................... 8
3 1696161 Capscrew ............................................................................................................ 4
4 1581566 Nut ...................................................................................................................... 4
5 129563 Strap Clamp ........................................................................................................ 5
6 1533476 Wire Harness (Engine Compartment) (FFigure 4-49)....................................... 1
7 339969 Grommet ............................................................................................................. 1

4-38 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-39

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LIGHTS (FIGURE 4-21)

FRONT

4-40 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

LIGHTS
FRONT

ITEM PART NO. DESCRIPTION QTY

1 1688688 Wire Harness (Front Lights) (FFigure 4-52)...................................................... 1
2 339969 Grommet ............................................................................................................. 4
3 1677061 Bracket ................................................................................................................ 2
4 1664559 Work Light (Halogen) .......................................................................................... 4
4 1310668 Bulb (Halogen) ............................................................................................... 1
5 373091 Turn Signal Light ................................................................................................. 2
5 378070 Lens ................................................................................................................ 1
6 1310638 Bulb ..................................................................................................................... 2
7 384014 Bulb ..................................................................................................................... 2
8 296155 Capscrew ............................................................................................................ 4
9 376505 Spacer ................................................................................................................ 4
10 320155 Washer ............................................................................................................... 4
11 302398 Locknut ............................................................................................................... 4
12 1581567 Nut ...................................................................................................................... 2
13 1581557 Washer ............................................................................................................... 4
14 1581587 Capscrew ............................................................................................................ 2

©2015 HYSTER COMPANY See Service Manual 4-41

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LIGHTS (FIGURE 4-22)

STROBE

ITEM PART NO. DESCRIPTION QTY

1 1694076 Strobe Light Assembly ........................................................................................ 1
1 1324308 Terminal ......................................................................................................... 1
1 1324307 Sleeve ............................................................................................................ 1
1 1324310 Terminal ......................................................................................................... 1
1 1677396 Strobe Light .................................................................................................... 1
1 1707034 Tube ........................................................................................................... 1
1 1707035 Lens ........................................................................................................... 1
1 1707036 Bracket ....................................................................................................... 1
1 1707037 Guard ......................................................................................................... 1
1 1707038 Dust Cover ................................................................................................. 1
1 1707039 Kit -Vibration Dampening ........................................................................... 1
1 1707040 Cover .......................................................................................................... 1
1 1707041 Kit -Mounting Hardware ............................................................................. 1
2 1597565 Capscrew ............................................................................................................ 2
3 1581557 Washer ............................................................................................................... 4
4 1581567 Nut ...................................................................................................................... 2
5 137852 Strap Clamp ........................................................................................................ 5
6 1694261 Wire Harness (Boom Lights) (FFigure 4-33)..................................................... 1
7 1686695 Bracket Wldmt .................................................................................................... 1

4-42 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

LIGHTS (FIGURE 4-23)

TAIL AND BACKUP ALARM

ITEM PART NO. DESCRIPTION QTY

1 1638877 Bracket ................................................................................................................ 2
2 1581556 Washer ............................................................................................................... 8
3 1696161 Capscrew ............................................................................................................ 4
4 1479898 Rear Light Assembly ........................................................................................... 2
4 1491816 Rear Light ....................................................................................................... 1
4 1491810 Strap Clamp ................................................................................................... 1
4 345355 Bulb ................................................................................................................ 3
4 887334 Bulb ................................................................................................................ 1
4 1491814 Wire Harness .................................................................................................. 1
5 1367282 Back-Up Alarm .................................................................................................... 1
5 1367281 Alarm .............................................................................................................. 1
5 1330419 Connector ....................................................................................................... 1
5 1330424 Connector (Secondary Lock) .......................................................................... 1
5 1330438 Terminal (Socket) ........................................................................................... 2
6 1581580 Capscrew ............................................................................................................ 2
7 1581566 Nut ...................................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 4-43

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

LIGHTS (FIGURE 4-24)

WORK

ITEM PART NO. DESCRIPTION QTY

1 277279 Screw .................................................................................................................. 4
2 132131 Clamp ................................................................................................................. 4
3 137852 Strap Clamp ........................................................................................................ 4
4 1614673 Wire Harness (Inner and Outer Boom Lights) (FFigure 4-34)........................... 1
5 1694261 Wire Harness (Boom Lights) (FFigure 4-33)..................................................... 1
6 1581587 Capscrew ............................................................................................................ 5
7 1581557 Washer ............................................................................................................... 5
8 1581567 Nut ...................................................................................................................... 5
9 1610936 Work Light (HID) (Shown) ................................................................................... 5
9 1635114 Bulb (HID) ....................................................................................................... 1
9 1664559 Work Light (Halogen) .......................................................................................... 6
9 1310668 Bulb (Halogen) ............................................................................................... 1

4-44 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

LIGHT SWITCHES (FIGURE 4-25)

ITEM PART NO. DESCRIPTION QTY

1 2052773 Switch (Mast And Attachment Worklight) ........................................................... 1
2 2052775 Switch (Cab Mounted Drive Lights) .................................................................... 2
3 b 1581404 Switch (Rotating Beacon) ................................................................................... 1
4 2043351 Switch (Hazard Light) ......................................................................................... 1
a 1545521 Wire Harness (Rotating Beacon Adapter) .......................................................... 1
a 2104177 Jumper (Lights By Ignition) ................................................................................. 1
a 2104176 Jumper (Lights By Battery) ................................................................................. 1

FOOTNOTES:
a Not Illustrated b This switch is only used on trucks with Ignition and
Switch Strobe Light Activation. Use 1498383 Blank
Switch for trucks with Ignition Only Strobe Light
Activation.

©2015 HYSTER COMPANY See Service Manual 4-45

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SENSOR ASSEMBLY (FIGURE 4-26)

BOOM ANGLE AND EXTENSION

ITEM PART NO. DESCRIPTION QTY

4050236 Sensor Assembly ................................................................................................ 1
1 1532905 Connector ....................................................................................................... 1
2 1463196 Connector ....................................................................................................... 1
3 1463141 Terminal (Socket) ........................................................................................... 4
4 1624553 Cable (Shielded) ............................................................................................. AR

4-46 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

PROXIMITY SWITCH ASSEMBLY (FIGURE 4-27)

CAB MOUNTING

ITEM PART NO. DESCRIPTION QTY

1598366 Switch Assembly (Proximity) .............................................................................. 1
1 1636468 Switch ............................................................................................................. 1
2 1330410 Connector ....................................................................................................... 1
3 1330415 Connector ....................................................................................................... 1
4 1502712 Terminal (Pin) ................................................................................................. 3

©2015 HYSTER COMPANY See Service Manual 4-47

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

PROXIMITY SWITCH ASSEMBLY (FIGURE 4-28)

REAR HARNESS

ITEM PART NO. DESCRIPTION QTY

1657923 Switch Assembly (Proximity) .............................................................................. 1
1 1517721 Switch ............................................................................................................. 1
2 1463180 Connector ....................................................................................................... 1
3 1463191 Connector ....................................................................................................... 1
4 1463136 Terminal ......................................................................................................... 3

4-48 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-29)

ATTACHMENT SIGNALS — CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1607223 Wire Harness (Attachment Signals) .................................................................... 1
1 ..... Connector Assembly (Cab) ............................................................................ 1
1 1330438 Terminal (Socket) ....................................................................................... 23
1 1502627 Connector (Socket) .................................................................................... 1
2 ..... Connector Assembly (Frame) ........................................................................ 1
2 1330438 Terminal (Socket) ....................................................................................... 23
2 1502627 Connector (Socket) .................................................................................... 1
3 1617197 Strain Relief .................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-49

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-30)

BOOM EXTENSION — INTERMODAL HANDLER

ITEM PART NO. DESCRIPTION QTY

1690247 Wire Harness (Intermodal Handler Boom Extension) ......................................... 1
1 885967 Terminal ......................................................................................................... 10
2 888139 Fitting .............................................................................................................. 1
3 885956 Connector Body (Male) .................................................................................. 1
4 885957 Insert (Male) ................................................................................................... 1

4-50 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-31)

BOOM EXTENSION — STANDARD SPREADER 1

ITEM PART NO. DESCRIPTION QTY

1690246 Wire Harness (Container Handler Boom Extension) .......................................... 1
1 885956 Connector Body (Male) .................................................................................. 1
2 885955 Connector (Female Insert) ............................................................................. 1
3 1460618 Fitting (Compression) ..................................................................................... 2
4 885954 Connector Body (Female) .............................................................................. 1
5 885957 Insert (Male) ................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-51

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-32)

BOOM EXTENSION — STANDARD SPREADER 2

ITEM PART NO. DESCRIPTION QTY

1690245 Wire Harness (Container Handler Boom Extension) .......................................... 1
1 885956 Connector Body (Male) .................................................................................. 1
2 885957 Insert (Male) ................................................................................................... 1
3 1460618 Fitting (Compression) ..................................................................................... 2
4 885954 Connector Body (Female) .............................................................................. 1
5 885955 Connector (Female Insert) ............................................................................. 1

4-52 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-33)

BOOM LIGHTS

ITEM PART NO. DESCRIPTION QTY

1694261 Wire Harness (Boom Lights) ............................................................................... 1
1 ..... Connector Assembly (Strobe Light) ............................................................... 1
1 1324309 Sleeve ........................................................................................................ 1
1 1324310 Terminal ..................................................................................................... 1
1 1324307 Sleeve ........................................................................................................ 1
1 1324308 Terminal ..................................................................................................... 1
1 ..... Connector Assembly (Frame) ........................................................................ 1
2 1500914 Housing ...................................................................................................... 1
2 1330417 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 6
3 ..... Connector Assembly (Inner/Outer Boom Lights) ............................................ 1
3 1624104 Housing ...................................................................................................... 1
3 1489657 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 4

©2015 HYSTER COMPANY See Service Manual 4-53

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-34)

BOOM LIGHTS — INNER AND OUTER

ITEM PART NO. DESCRIPTION QTY

1614673 Wire Harness (Inner and Outer Boom Lights) .................................................... 1
1 ..... Connector Assembly (Boom Lights Distribution) ............................................ 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (Inner and Outer Boom Lights) ..................................... 4
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 1493450 Heat Shrink ..................................................................................................... 4

4-54 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-35)

BOOM VALVES

ITEM PART NO. DESCRIPTION QTY

4099040 Wire Harness (Boom Valves) ............................................................................. 1
1 ..... Connector Assembly (CRP122 To Boom Valves) .......................................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (CPS189 To LH-3, 2 Speed) ........................................ 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (CPS190 To LH-4, Emergency Telescope) .................. 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CPS20 Diode) ............................................................. 1
4 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
4 1484656 Terminal (Socket) ....................................................................................... 4
4 1482659 Seal (Rubber) ............................................................................................. 4
5 1610953 Diode .............................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 4-55

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-36)

CAB SIDE CONSOLE — PAGE 1 OF 3

4-56 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE – PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

4104860 Wire Harness (Cab Side Console) ...................................................................... 1
1 ..... Connector Assembly (CPS105 Side Console Twist Module) ......................... 1
1 1493428 Connector (12-Way) ................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 12
2 ..... Connector Assembly (CPS71 Front Wiper Timer) ......................................... 1
2 1484676 Housing (Socket) ........................................................................................ 1
2 1484556 Terminal ..................................................................................................... 6
3 ..... Connector Assembly (CPS14 Key Switch) ..................................................... 1
3 370728 Connector Body ......................................................................................... 1
3 1484375 Terminal ..................................................................................................... 4
4 ..... Connector Assembly (CPS18 Lubrication Display 1) ..................................... 1
4 1493462 Connector ................................................................................................... 1
4 1493464 Connector (Secondary Lock) ..................................................................... 1
4 1463141 Terminal (Socket) ....................................................................................... 3
5 ..... Connector Assembly (CPS12 Lubrication Display 2) ..................................... 1
5 1493462 Connector ................................................................................................... 1
5 1493464 Connector (Secondary Lock) ..................................................................... 1
5 1463141 Terminal (Socket) ....................................................................................... 3
6 ..... Connector Assembly (CPS156 Sliding Cab Override) ................................... 1
6 1624103 Terminal ..................................................................................................... 1
6 1610947 Receptacle ................................................................................................. 1
7 ..... Connector Assembly (CPS67 Sliding Cab Override) ..................................... 1
7 1624103 Terminal ..................................................................................................... 1
7 1610947 Receptacle ................................................................................................. 1
8 ..... Connector Assembly (CPS132 Rotating Override Switch) ............................. 1
8 1624103 Terminal ..................................................................................................... 1
8 1610947 Receptacle ................................................................................................. 1
9 ..... Connector Assemby (CPS21 Rotator Override) ............................................. 1
9 1624103 Terminal ..................................................................................................... 1
9 1610947 Receptacle ................................................................................................. 1
10 ..... Connector Assembly (CPS187 Load Over Cab) ............................................ 1
10 1624103 Terminal ..................................................................................................... 1
10 1610947 Receptacle ................................................................................................. 1
11 ..... Connector Assembly (CPS186 Load Over Cab) ............................................ 1
11 1624103 Terminal ..................................................................................................... 1
11 1610947 Receptacle ................................................................................................. 1
12 ..... Connector Assembly (CPS46 Accessory Socket, 12V) ................................. 1
12 1465378 Connector Body ......................................................................................... 1
12 1484556 Terminal ..................................................................................................... 2
13 1570645 Label (12 Volt) ................................................................................................ 1
14 ..... Connector Assembly (CPS116 Heater) .......................................................... 1
14 1489656 Connector (4-Way) ..................................................................................... 1
14 1489657 Connector ................................................................................................... 1
14 1363886 Terminal (Socket) ....................................................................................... 2
14 1330438 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CPS96 Map Light) ....................................................... 1
15 1465378 Connector Body ......................................................................................... 1
15 1484556 Terminal ..................................................................................................... 2
16 1570644 Label (Rear Wash/Wipe Switch) .................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-57

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS
CAB SIDE CONSOLE – PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

17 ..... Connector Assembly (CPS74 Rear Wiper) .................................................... 1
17 1489656 Connector (4-Way) ..................................................................................... 1
17 1489657 Connector ................................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 4
18 ..... Connector Assembly (CRP63 Side Console Closed Cab) ............................. 1
18 1484654 Connector (14-Way) ................................................................................... 1
18 1484655 Retainer (Socket) ....................................................................................... 1
18 1484611 Seal (Blanking) ........................................................................................... 3
18 1484708 Terminal (Socket) ....................................................................................... 4
18 1484595 Seal ............................................................................................................ 4
18 1484656 Terminal (Socket) ....................................................................................... 7
18 1484597 Seal ............................................................................................................ 7
19 1500927 Clip ................................................................................................................. 3
20 1610953 Diode .............................................................................................................. 1
21 ..... Connector Assembly (CPS172 Diode Neutral) .............................................. 1
21 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
21 1482658 Terminal ..................................................................................................... 4
21 1482659 Seal (Rubber) ............................................................................................. 4
22 1610953 Diode .............................................................................................................. 1
23 ..... Connector Assembly (CPS147 Diode Hydraulic Controller) .......................... 1
23 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
24 1514597 Connector ....................................................................................................... 1
25 ..... Connector Assembly (CPS01 Sped) .............................................................. 1
25 1632865 Connector ................................................................................................... 1
25 1514603 Connector ................................................................................................... 1
25 1493434 Terminal (Socket) ....................................................................................... 4
26 1610942 Diode .............................................................................................................. 1
27 ..... Connector Assembly (CPS666 OPS Breakout) ............................................. 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 1610953 Diode .............................................................................................................. 1
29 ..... Connector Assembly (CSP39 Lights Diode) .................................................. 1
29 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
29 1482658 Terminal ..................................................................................................... 4
29 1482659 Seal (Rubber) ............................................................................................. 4
30 1610953 Diode (CPR17 Main Power) ........................................................................... 1
31 ..... Connector Assembly (CPS17 Diode - Main Power) ....................................... 1
31 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
31 1484656 Terminal (Socket) ....................................................................................... 4
31 1482659 Seal (Rubber) ............................................................................................. 2
31 1610954 Seal ............................................................................................................ 2
32 ..... Connector Assembly (CPS115 Cab Pos. Jumper) ......................................... 1
32 1493430 Connector (6 Way Housing) ....................................................................... 1
32 1463194 Connector (Secondary Lock) ..................................................................... 1
32 1330438 Terminal (Socket) ....................................................................................... 5
32 1330439 Plug ............................................................................................................ 1
33 ..... Connector Assembly (CRP81 Armrest Harness) ........................................... 1
33 1484664 Housing ...................................................................................................... 1
33 1484685 Locknut ....................................................................................................... 1

4-58 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE – PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

33 1484686 Washer (Spring) ......................................................................................... 1
33 1484377 Plug ............................................................................................................ 2
33 1330437 Terminal (Pin) ............................................................................................. 7
33 1463140 Terminal (Pin) ............................................................................................. 38
34 ..... Relays (FFigure 4-39)................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-59

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-37)

CAB SIDE CONSOLE — PAGE 2 OF 3

4-60 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE – PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

4104860 Wire Harness (Cab Side Console) ...................................................................... 1
1 ..... Connector Assembly (CPS47 Strobe) ............................................................ 1
1 1484555 Connector Body (10-Way) .......................................................................... 1
1 233141 Terminal ..................................................................................................... 4
2 1570639 Label (Beacon Switch) ................................................................................... 1
3 ..... Connector Assembly (CPS48 Hazard) ........................................................... 1
3 1484555 Connector Body (10-Way) .......................................................................... 1
3 233141 Terminal ..................................................................................................... 4
4 1497361 Label (Front Worklight Switch) ....................................................................... 1
5 1497362 Label (Rear Worklight Switch) ........................................................................ 1
6 ..... Connector Assembly (CPS52 Side/Front Drive) ............................................ 1
6 1484555 Connector Body (10-Way) .......................................................................... 1
6 233141 Terminal ..................................................................................................... 4
7 1570641 Label (Roadlight Switch) ................................................................................ 1
8 ..... Connector Assembly (CPS53 Attachment Lights) .......................................... 1
8 1484555 Connector Body (10-Way) .......................................................................... 1
8 233141 Terminal ..................................................................................................... 2
9 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
10 ..... Connector Assembly (CPS08 Hydraulic Controller) ....................................... 1
10 1698666 Connector (50 Way Socket Housing) ......................................................... 1
10 1507725 Terminal ..................................................................................................... 46
10 1484377 Plug ............................................................................................................ 12
11 ..... Insert (CPS142) .............................................................................................. 1
11 1484397 Connector (3-Way) ..................................................................................... 1
11 1330439 Plug ............................................................................................................ 3
12 ..... Connector Assembly (CPS142 Diagnostic Plug) ........................................... 1
12 1610944 Lock ............................................................................................................ 1
12 1484397 Connector (3-Way) ..................................................................................... 1
12 1330439 Plug ............................................................................................................ 1
12 1518112 Terminal (Socket) ....................................................................................... 2
13 ..... Connector Assembly (CPS26 Service Switch) ............................................... 1
13 4016843 Connector Body ......................................................................................... 1
13 1484375 Terminal ..................................................................................................... 5
14 ..... Connector Assembly (CPS175 ECO-ELP-HIP) ............................................. 1
14 1490242 Connector (2 Way) ..................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CPS27 Calibration Switch) .......................................... 1
15 4016844 Connector Body ......................................................................................... 1
15 1484375 Terminal ..................................................................................................... 2
16 4035906 Cap ................................................................................................................. 1
17 ..... Connector Assembly (CPS145 Accessory Socket 24V) ................................ 1
17 1484397 Connector (3-Way) ..................................................................................... 1
17 1463194 Connector (Secondary Lock) ..................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 3
18 1500927 Clip ................................................................................................................. 3
19 ..... Connector Assembly (CPS155/OPS) ............................................................. 1
19 1541991 Connector ................................................................................................... 1
19 1541992 Connector ................................................................................................... 1
19 1463141 Terminal (Socket) ....................................................................................... 7
19 1484377 Plug ............................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 4-61

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS
CAB SIDE CONSOLE – PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

20 ..... Connector Assembly (CRP153 Rear Cab 1) .................................................. 1
20 1525589 Connector (6-Pin) ....................................................................................... 1
20 1330417 Connector ................................................................................................... 1
20 1330437 Terminal (Pin) ............................................................................................. 6
21 ..... Connector Assembly (CPS28 Rear Cab 2) .................................................... 1
21 1493430 Connector (6 Way Housing) ....................................................................... 1
21 1529052 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 6
22 ..... Connector Assembly (CPS154 Powered Sliding Cab) ................................... 1
22 1489656 Connector (4-Way) ..................................................................................... 1
22 1489657 Connector ................................................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 4
23 ..... Connector Assembly (CRP70 Engine Shut Down Jumper) ........................... 1
23 1623050 Housing ...................................................................................................... 1
23 1330418 Connector ................................................................................................... 1
23 1330437 Terminal (Pin) ............................................................................................. 6
23 1330439 Plug ............................................................................................................ 2
23 1502625 Connector (CPS70 Engine Shut Down) ..................................................... 1
23 1502626 Connector (Lock) ........................................................................................ 1
23 1330438 Terminal (Socket) ....................................................................................... 8
24 1610942 Diode .......................................................................................................... 1
24 ..... Connector Assembly (CPS161 Diode Sliding Cab) ........................................ 1
24 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
24 1610941 Seal (Dummy) ............................................................................................ 1
24 1482658 Terminal ..................................................................................................... 3
24 1482659 Seal (Rubber) ............................................................................................. 4
25 ..... Connector Assembly (CPS33 Underfloor) ...................................................... 1
25 1484650 Connector (Socket) .................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 24
25 1518112 Terminal (Socket) ....................................................................................... 7
26 ..... Connector Assembly (CRP16 LLMC/LLMI) .................................................... 1
26 1570605 Housing ...................................................................................................... 1
26 1532663 Connector (Secondary Lock) ..................................................................... 1
26 1518112 Terminal (Socket) ....................................................................................... 2
26 1330439 Plug ............................................................................................................ 1
27 ..... Connector Assembly (CRP13 J1939 Can) ..................................................... 1
27 1570605 Housing ...................................................................................................... 1
27 1532663 Connector (Secondary Lock) ..................................................................... 1
27 1502712 Terminal (Pin) ............................................................................................. 2
27 1330439 Plug ............................................................................................................ 1
28 ..... Connector Assembly (CRP20 Attachment Signal) ......................................... 1
28 1500919 Connector ................................................................................................... 1
28 1330437 Terminal (Pin) ............................................................................................. 22
28 1330439 Plug ............................................................................................................ 1
28 1539086 Lockwasher ................................................................................................ 1
28 1539085 Locknut ....................................................................................................... 1
29 ..... Connector Assembly (CRP06 Cab Power) .................................................... 1
29 1484665 Housing ...................................................................................................... 1
29 1484709 Terminal (Pin) ............................................................................................. 14
29 1330439 Plug ............................................................................................................ 2

4-62 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE – PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

29 1539086 Lockwasher ................................................................................................ 1
29 1539085 Locknut ....................................................................................................... 1
30 ..... Connector Assembly (CRS04 Powertrain Signals 2) ..................................... 1
30 1623062 Housing ...................................................................................................... 1
30 1484685 Locknut ....................................................................................................... 1
30 1484686 Washer (Spring) ......................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 31
30 1539086 Lockwasher ................................................................................................ 1
30 1539085 Locknut ....................................................................................................... 1
31 ..... Connector Assembly (CRP10 Powertrain Signals 1) ..................................... 1
31 1484666 Housing ...................................................................................................... 1
31 1484685 Locknut ....................................................................................................... 1
31 1484686 Washer (Spring) ......................................................................................... 1
31 1330437 Terminal (Pin) ............................................................................................. 31
31 1539086 Lockwasher ................................................................................................ 1
31 1539085 Locknut ....................................................................................................... 1
32 1514597 Connector ....................................................................................................... 1
33 ..... Connector Assembly (CPS107 DC-DC Converter) ........................................ 1
33 1632865 Connector ................................................................................................... 1
33 1514603 Connector ................................................................................................... 1
33 1493434 Terminal (Socket) ....................................................................................... 3
34 ..... Connector Assembly (CPS163 Manual Regen / Regen Inhibit) ..................... 1
34 1484555 Connector Body (10-Way) .......................................................................... 1
34 233141 Terminal ..................................................................................................... 4
35 4018661 Label (Manual Regen Switch) ........................................................................ 1
35 4018662 Label (Regen Inhibit Switch) .......................................................................... 1
36 ..... Connector Assembly (CPS25 Diagonstic Switch) .......................................... 1
36 1330415 Connector ................................................................................................... 1
36 1330439 Plug ............................................................................................................ 1
36 1502712 Terminal (Pin) ............................................................................................. 2
37 ..... Lable ............................................................................................................... 1
38 ..... Connector Assembly (CPS77 Hazard) ........................................................... 1
39 1570638 Label (Hazard Light) ................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-63

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-38)

CAB SIDE CONSOLE — PAGE 3 OF 3

4-64 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE – PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

4104860 Wire Harness (Cab Side Console) ...................................................................... 1
1 ..... Connector Assembly (CPS650 Light Jumper) ................................................ 1
1 1493466 Connector ................................................................................................... 1
1 1330415 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CPS19 Diagnostic Plug) ............................................. 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1610944 Lock ............................................................................................................ 1
2 1330439 Plug ............................................................................................................ 1
2 1518112 Terminal (Socket) ....................................................................................... 2
3 ..... Insert .............................................................................................................. 1
3 4035906 Cap ............................................................................................................. 1
4 ..... Fuse Box 3 (CPS51 Fuses 21-30) (FFigure 4-39)........................................ 1
4 1484681 10 Way Fuse Box ....................................................................................... 1
4 1484682 Secondary Lock ......................................................................................... 1
4 1610952 Terminal ..................................................................................................... 2
4 1490249 Connector (1-Way) ..................................................................................... 1
4 1389479 Terminal ..................................................................................................... 11
4 1496884 Terminal (3-Way) ....................................................................................... 1
5 ..... Fuse Box 4 (CP109 Fuses 31-40) (FFigure 4-39)......................................... 1
5 1484681 10 Way Fuse Box ....................................................................................... 1
5 1484682 Secondary Lock ......................................................................................... 1
5 1490250 Terminal (2-Way) ....................................................................................... 1
5 1490249 Connector (1-Way) ..................................................................................... 2
5 1489957 Connector (1-Way) ..................................................................................... 5
5 1389479 Terminal ..................................................................................................... 11
6 ..... Connector Assembly (CPS148 Terminating Resistor) ................................... 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1610944 Lock ............................................................................................................ 1
6 1330439 Plug ............................................................................................................ 1
6 1518112 Terminal (Socket) ....................................................................................... 2
7 ..... Insert .............................................................................................................. 1
7 1607772 Connector (Termination) ............................................................................ 1
8 ..... Connector Assembly (CPS160,162 Buzzer) .................................................. 1
8 1624103 Terminal ..................................................................................................... 2
8 1610947 Receptacle ................................................................................................. 2
9 ..... Connector Assembly (CRS01 Park Brake Switch) ......................................... 1
9 1658852 Two Way Switch Element .......................................................................... 1
9 1484394 Crimp Ferrule ............................................................................................. 5
9 1561756 Cover (Lower) ............................................................................................ 1
9 1567676 Cover (Upper) ............................................................................................ 1
9 1570606 Strap Clamp ............................................................................................... 1
10 ..... Connector Assembly (CPS94 Instrument Cluster) ......................................... 1
10 1484677 Plug (24-Way) ............................................................................................ 1
10 1484716 Terminal ..................................................................................................... 12
11 ..... Fuse Box 1 (CPS37 Fuses 1-10) (FFigure 4-39).......................................... 1
11 1484681 10 Way Fuse Box ....................................................................................... 1
11 1484682 Secondary Lock ......................................................................................... 1
11 1389480 Terminal ..................................................................................................... 2
11 1489957 Connector (1-Way) ..................................................................................... 4

©2015 HYSTER COMPANY See Service Manual 4-65

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS
CAB SIDE CONSOLE – PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

11 1389479 Terminal ..................................................................................................... 13
11 1490249 Connector (1-Way) ..................................................................................... 2
12 ..... Fuse Box 2 (CPS50 Fuses11-20) (FFigure 4-39)......................................... 1
12 1484681 10 Way Fuse Box ....................................................................................... 1
12 1484682 Secondary Lock ......................................................................................... 1
12 1490250 Terminal (2-Way) ....................................................................................... 2
12 1489957 Connector (1-Way) ..................................................................................... 2
12 1389479 Terminal ..................................................................................................... 3
13 1490245 Clip ................................................................................................................. 14
14 ..... Connector Assembly (CPS900 Diagnostic) .................................................... 1
14 4013394 Connector ................................................................................................... 1

4-66 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-67

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

RELAYS AND FUSES (FIGURE 4-39)

4-68 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

RELAYS AND FUSES

ITEM PART NO. DESCRIPTION QTY
4104860 Wire Harness (Cab Side Console) ...................................................................... 1
1 1484715 Clip , Micro Relay Base (Passive Side-Mounting) .......................................... 2
2 1484714 Clip , Side-Mounting ....................................................................................... 2
3 ..... Relay (CPS174 Light Relay) .......................................................................... 1
3 1484684 Single Mini Relay Base .............................................................................. 1
3 1610946 Relay (24 Volt, 70 Amp) ............................................................................. 1
3 1610952 Terminal ..................................................................................................... 2
3 1489957 Connector (1-Way) ..................................................................................... 2
4 ..... Relays (CPS15 Start Enable and Ignition) ..................................................... 1
4 1484683 Relay (Base) .............................................................................................. 1
4 1489960 Relay (24 Volt) ........................................................................................... 2
4 1490249 Connector (1-Way) ..................................................................................... 2
4 1570602 Terminal (Socket) ....................................................................................... 4
4 1389479 Terminal ..................................................................................................... 2
5 ..... Relays (CPS13 Neutral and Start Inhibit) ....................................................... 1
5 1484683 Relay (Base) .............................................................................................. 1
5 1489960 Relay (24 Volt) ........................................................................................... 2
5 1490249 Connector (1-Way) ..................................................................................... 3
5 1570602 Terminal (Socket) ....................................................................................... 4
5 1389479 Terminal ..................................................................................................... 1
6 ..... Relay (CPS36 Reverse Lights) ...................................................................... 1
6 1484683 Relay (Base) .............................................................................................. 1
6 1489960 Relay (24 Volt) ........................................................................................... 1
6 1389479 Terminal ..................................................................................................... 2
6 1570602 Terminal (Socket) ....................................................................................... 2
7 1484683 Relay (Base) ................................................................................................... 1
8 ..... Relay Base (CPS76 Flasher Unit) .................................................................. 1
8 1484684 Single Mini Relay Base .............................................................................. 1
8 1489957 Connector (1-Way) ..................................................................................... 3
9 ..... Relays (CPS108 12V and Cab Forward Enable) ........................................... 1
9 1484683 Relay (Base) .............................................................................................. 1
9 1489960 Relay (24 Volt) ........................................................................................... 2
9 1389479 Terminal ..................................................................................................... 4
9 1570602 Terminal (Socket) ....................................................................................... 4
10 ..... Relays (CPS120 Hydraulic Controls and Twistlocks) ..................................... 1
10 1484683 Relay (Base) .............................................................................................. 1
10 1489960 Relay (24 Volt) ........................................................................................... 2
10 1389479 Terminal ..................................................................................................... 2
10 1570602 Terminal (Socket) ....................................................................................... 4
10 1490249 Connector (1-Way) ..................................................................................... 2
11 ..... Relays (CPS84 Ops and Horn) ...................................................................... 1
11 1484683 Relay (Base) .............................................................................................. 1
11 1489960 Relay (24 Volt) ........................................................................................... 2
11 1489957 Connector (1-Way) ..................................................................................... 3
11 1570602 Terminal (Socket) ....................................................................................... 4
11 1490249 Connector (1-Way) ..................................................................................... 2
12 ..... Relay (CPS16 Main Power Relay) ................................................................. 1
12 1484684 Single Mini Relay Base .............................................................................. 1
12 1610946 Relay (24 Volt, 70 Amp) ............................................................................. 1
12 1610952 Terminal ..................................................................................................... 2
12 1489957 Connector (1-Way) ..................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 4-69

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

RELAYS AND FUSES

ITEM PART NO. DESCRIPTION QTY
13 ..... Fuse Box 1 (CPS37 Fuses 1-10) ................................................................... 1
14 1320669 Fuse (30 Amp) (Engine Start) .................................................................... 1
15 370646 Fuse (5 Amp) (ECM Ignition) ..................................................................... 1
16 370646 Fuse (5 Amp) (Brake Pressure Warning) ................................................... 1
17 1300057 Fuse (7.5 Amp) (Ignition) ........................................................................... 1
18 370647 Fuse (10 Amp) (LLMC/LLMI) ..................................................................... 1
19 1320669 Fuse (30 Amp) (Hydraulic Controller) ........................................................ 1
20 1310630 Fuse (15 Amp) (Attachment Controls) ....................................................... 1
21 370646 Fuse (5 Amp) (Park Brake Solenoid) ......................................................... 1
22 370647 Fuse (10 Amp) (Instrumentation) ............................................................... 1
23 370646 Fuse (5 Amp) (Ops Switch) ........................................................................ 1
24 ..... Fuse Box 2 (CPS50 Fuses 11-20) ................................................................. 1
25 1320669 Fuse (30 Amp) (Flood Lights) .................................................................... 1
26 370646 Fuse (5 Amp) (Strobe Light B+) ................................................................. 1
27 370647 Fuse (10 Amp) (Brake Lights) .................................................................... 1
28 1310630 Fuse (15 Amp) (Front Drive Lights) ............................................................ 1
29 370646 Fuse (5 Amp) (Interior Lighting) ................................................................. 1
30 1310630 Fuse (15 Amp) (Mast/Attachment Lights) .................................................. 1
31 370647 Fuse (10 Amp) (Direction Indicators) ......................................................... 1
32 370647 Fuse (10 Amp) (Side/Tail Lights) ............................................................... 1
33 370647 Fuse (10 Amp) (Rear Drive Lights) ............................................................ 1
34 370647 Fuse (10 Amp) (Reverse Lights/Alarm/Strobe) .......................................... 1
35 ..... Fuse Box 3 (CPS51 Fuses 21-30) ................................................................. 1
36 370647 Fuse (10 Amp) (Front Screen Wash/Wipe) ................................................ 1
37 370647 Fuse (10 Amp) (Roof Screen Wash/Wipe) ................................................. 1
38 370647 Fuse (10 Amp) (Rear Screen Wash/Wipe) ................................................ 1
39 370647 Fuse (10 Amp) (Horn) ................................................................................ 1
40 370646 Fuse (5 Amp) (SPED Power Ignition) ........................................................ 1
41 370648 Fuse (20 Amp) (Automatic Greasing) ........................................................ 1
42 1310630 Fuse (15 Amp) (Seat Suspension Compressor) ........................................ 1
43 370648 Fuse (20 Amp) (Heater/AC/Ventilation Fan) .............................................. 1
44 370648 Fuse (20 Amp) (AC Condenser) ................................................................ 1
45 ..... Blank .......................................................................................................... 1
46 ..... Fuse Box 4 (CPS109 Fuses 31-40) ............................................................... 1
47 370647 Fuse (10 Amp) (Power Socket 12V) .......................................................... 1
48 370647 Fuse (10 Amp) (Radio/CB/Intercom) .......................................................... 1
49 370647 Fuse (10 Amp) (Converter For Accessories) ............................................. 1
50 370647 Fuse (10 Amp) (Hazard Lights) .................................................................. 1
51 370646 Fuse (5 Amp) (Alternator ON) .................................................................... 1
52 1337828 Fuse (3 Amp) (12V Relay) ......................................................................... 1
53 1300134 Fuse (25 Amp) (SPED Power B-) .............................................................. 1
54 370647 Fuse (10 Amp) (EAS Sensors) ................................................................... 1
55 1310630 Fuse (15 Amp) (Power Socket 24V) .......................................................... 1
56 370646 Fuse (5 Amp) (Power Socket Switch 24V) ................................................. 1

4-70 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-71

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-40)

CAB UNDERFLOOR

4-72 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CAB UNDERFLOOR

ITEM PART NO. DESCRIPTION QTY

4107972 Wire Harness (Cab Underfloor) .......................................................................... 1
1 ..... Connector Assembly (CRP33 Underfloor - Side Console) ............................. 1
1 1484666 Housing ...................................................................................................... 1
1 1484685 Locknut ....................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 24
1 1502712 Terminal (Pin) ............................................................................................. 7
2 ..... Connector Assembly (CPS100 Brake Light) .................................................. 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Diode Assembly (CRP82 Diode Horn Cap) .................................................... 1
3 1611029 Diode (1-Way) ............................................................................................ 1
4 ..... Connector Assembly (CPS82 Diode Horn) .................................................... 1
4 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
4 1610941 Seal (Dummy) ............................................................................................ 2
4 1484656 Terminal (Socket) ....................................................................................... 2
4 1482659 Seal (Rubber) ............................................................................................. 2
5 ..... Connector Assembly (TS69 Horn) ................................................................. 1
5 1610947 Receptacle ................................................................................................. 1
5 1624103 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (TS68 Horn) ................................................................. 1
6 1610947 Receptacle ................................................................................................. 1
6 1624103 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (TS34 Inching Switch NO) ............................................ 1
7 1610947 Receptacle ................................................................................................. 1
7 1624103 Terminal ..................................................................................................... 1
8 1529026 Label ............................................................................................................... 2
9 ..... Connector Assembly (TS35 Inching Switch C) .............................................. 1
9 1610947 Receptacle ................................................................................................. 1
9 1624103 Terminal ..................................................................................................... 1
10 ..... Connector Assembly (CPS32 Inching Pedal) ................................................. 1
10 1489656 Connector (4-Way) ..................................................................................... 1
10 1489657 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 4
11 ..... Cap (CRP34 Underfloor - Stop Button Front) ................................................. 1
11 4036523 Cap ............................................................................................................. 1
12 ..... Connector Assembly (CPS34 Underfloor - Stop Button Front) ...................... 1
12 1489656 Connector (4-Way) ..................................................................................... 1
12 1489657 Connector ................................................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 4
13 ..... Connector Assembly (CPS30 Underfloor - Steer Column) ............................ 1
13 1484654 Connector (14-Way) ................................................................................... 1
13 1484655 Retainer (Socket) ....................................................................................... 1
13 1484656 Terminal (Socket) ....................................................................................... 14
13 1484597 Seal ............................................................................................................ 14
14 ..... Connector Assembly (CPS78 Front Wiper) .................................................... 1
14 1489656 Connector (4-Way) ..................................................................................... 1
14 1489657 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 4
15 ..... Connector Assembly (CPS04 Throttle Pedal) ................................................ 1

©2015 HYSTER COMPANY See Service Manual 4-73

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS
CAB UNDERFLOOR

ITEM PART NO. DESCRIPTION QTY

15 1484397 Connector (3-Way) ..................................................................................... 1
15 1463194 Connector (Secondary Lock) ..................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 3

4-74 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-75

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-41)

CHASSIS — SHEET 1 OF 3

4-76 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CHASSIS – SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY

4102541 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS88 LH Rear Worklight) ......................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
1 1490243 Connector ................................................................................................... 1
2 4035905 Cap ................................................................................................................. 1
3 ..... Connector Assembly (CPS41 Boom Position Sensor) ................................... 1
3 1493462 Connector ................................................................................................... 1
3 1463141 Terminal (Socket) ....................................................................................... 3
3 1493464 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (CPS93 Frame-Coolant Level) ..................................... 1
4 1489656 Connector (4-Way) ..................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 4
4 1489657 Connector ................................................................................................... 1
5 ..... Connector Assembly (CPS102 Frame-Rear) ................................................. 1
5 1493430 Connector (6 Way Housing) ....................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 6
5 1529052 Connector ................................................................................................... 1
6 ..... Connector Assembly (CPS503 Intermodal Handler Spreader) ...................... 1
6 885955 Connector (Female Insert) ......................................................................... 1
6 1484394 Crimp Ferrule ............................................................................................. 11
7 ..... Connector Assembly (CPP501 Boom 1 Standard Spreader 1) ...................... 1
7 885957 Insert (Male) ............................................................................................... 1
7 1484394 Crimp Ferrule ............................................................................................. 16
8 ..... Connector Assembly (CPS502 Boom 2 Standard Spreader 2) ...................... 1
8 885955 Connector (Female Insert) ......................................................................... 1
8 1484394 Crimp Ferrule ............................................................................................. 16
9 ..... Connector Assembly (CPS06 Boom Lights) .................................................. 1
9 1493430 Connector (6 Way Housing) ....................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 6
9 1529052 Connector ................................................................................................... 1
10 ..... Connector Assembly (CPS58 RH Rear Worklight) ........................................ 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 2
10 1490243 Connector ................................................................................................... 1
11 ..... Connector Assembly (CRP44 ACQ Sensor) .................................................. 1
11 1532904 Connector ................................................................................................... 1
11 1463140 Terminal (Pin) ............................................................................................. 4
11 1463193 Connector ................................................................................................... 1
12 ..... Insert .............................................................................................................. 1
12 1463189 Connector ................................................................................................... 1
12 1484377 Plug ............................................................................................................ 4
13 ..... Connector Assembly (CPS122 Frame-Boom Valve) ..................................... 1
13 1489656 Connector (4-Way) ..................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 4
13 1489657 Connector ................................................................................................... 1
14 4036523 Cap ................................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 4-77

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-42)

CHASSIS — SHEET 2 OF 3

4-78 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CHASSIS – SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY

4102541 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS40 Frame-Automatic Greasing) ........................... 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 4
1 1489657 Connector ................................................................................................... 1
2 4036523 Cap ................................................................................................................. 1
3 ..... Connector Assembly (CPS303 Engine Compartment Light) .......................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
3 1490243 Connector ................................................................................................... 1
4 4035905 Cap ................................................................................................................. 1
5 ..... Connector Assembly (CPS66 J1939_CAN) ................................................... 1
5 1484397 Connector (3-Way) ..................................................................................... 1
5 1518112 Terminal (Socket) ....................................................................................... 2
5 1330439 Plug ............................................................................................................ 1
5 1532664 Connector ................................................................................................... 1
6 ..... Connector Assembly (CPS02 Engine ECM Signals) ..................................... 1
6 1623062 Housing ...................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 22
6 1330439 Plug ............................................................................................................ 5
6 1518112 Terminal (Socket) ....................................................................................... 3
7 ..... Connector Assembly (CPS79 Brake Pressure Filter) ..................................... 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2
7 1490243 Connector ................................................................................................... 1
8 ..... Connector Assembly (CPS10 Hydraulic Temperature) .................................. 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1518112 Terminal (Socket) ....................................................................................... 2
8 1490243 Connector ................................................................................................... 1
9 ..... Connector Assembly (CPS197 Diode Gridheater) ......................................... 1
9 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
9 1482658 Terminal ..................................................................................................... 2
9 1610941 Seal (Dummy) ............................................................................................ 2
9 1482659 Seal (Rubber) ............................................................................................. 2
10 148800 Terminal (Battery) ........................................................................................... 1
11 1610971 Ring ................................................................................................................ 1
12 ..... Connector Assembly (CPS07 Transmission J1) ............................................ 1
12 1602433 Connector ................................................................................................... 1
12 1323581 Plug ............................................................................................................ 8
12 1532571 Terminal ..................................................................................................... 10
13 ..... Connector Assembly (CPS49 Transmission J2) ............................................ 1
13 1602432 Connector ................................................................................................... 1
13 1532571 Terminal ..................................................................................................... 27
13 1323581 Plug ............................................................................................................ 3
14 1692408 Ring Terminal ................................................................................................. 1
15 ..... Connector Assembly (CPS126 Sliding Cab Switch) ...................................... 1
15 1484555 Connector Body (10-Way) .......................................................................... 1
15 233141 Terminal ..................................................................................................... 3
16 ..... Connector Assembly (CPS178 Frame-PDM) ................................................. 1
16 1632865 Connector ................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-79

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS
CHASSIS – SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY

16 1493434 Terminal (Socket) ....................................................................................... 3
16 1330439 Plug ............................................................................................................ 1
16 1514603 Connector ................................................................................................... 1
17 ..... Connector Assembly (CPS87 Frame-PDM) ................................................... 1
17 1493428 Connector (12-Way) ................................................................................... 1
17 1330439 Plug ............................................................................................................ 4
17 1330438 Terminal (Socket) ....................................................................................... 8
17 1500913 Connector ................................................................................................... 1
18 1493448 E-Ring ............................................................................................................ 1
19 1493455 Ring ................................................................................................................ 1
20 1610971 Ring ................................................................................................................ 1
21 1493442 Boot ................................................................................................................ 1
22 ..... Connector Assembly (CPS22 Transmission Resistor) ................................... 1
22 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
22 1482658 Terminal ..................................................................................................... 2
22 1610941 Seal (Dummy) ............................................................................................ 2
22 1482659 Seal (Rubber) ............................................................................................. 2

4-80 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-81

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-43)

CHASSIS — SHEET 3 OF 3

4-82 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CHASSIS – SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY

4102541 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS97 Air Filter) ......................................................... 1
1 1493435 Connector (2-Way) ..................................................................................... 1
1 1493436 Terminal (Socket) ....................................................................................... 2
1 1479109 Seal ............................................................................................................ 2
2 ..... Connector Assembly (CPS24 Fuel Sender) ................................................... 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
2 1490243 Connector ................................................................................................... 1
3 ..... Connector Assembly (CPS42 LH 1-2 Speed) ................................................ 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
3 1490243 Connector ................................................................................................... 1
4 4107959 Connector ....................................................................................................... 1
5 ..... Connector Assembly (CPS85 LH Lowering Control) ...................................... 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 2
5 1490243 Connector ................................................................................................... 1
6 4107959 Connector ....................................................................................................... 1
7 ..... Connector Assembly (CPS57 PLR CM-) ........................................................ 1
7 1489656 Connector (4-Way) ..................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 4
7 1489657 Connector ................................................................................................... 1
8 4105007 Connector , Back Shell (2-Way) ..................................................................... 1
9 ..... Connector Assembly (CPS62 PLP/CM+) ....................................................... 1
9 1489656 Connector (4-Way) ..................................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 4
9 1489657 Connector ................................................................................................... 1
10 4105007 Connector , Back Shell (2-Way) ..................................................................... 1
11 ..... Connector Assembly (CPS101 LH Balance Line) .......................................... 1
11 1490242 Connector (2 Way) ..................................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2
11 1490243 Connector ................................................................................................... 1
12 4036524 Connector , Back Shell (2-Way) ..................................................................... 1
13 ..... Connector Assembly (CPS60 Frame-LH Front Lights) .................................. 1
13 1489656 Connector (4-Way) ..................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 4
13 1489657 Connector ................................................................................................... 1
14 ..... Connector Assembly (CPS35 Frame Hydraulics) .......................................... 1
14 1493428 Connector (12-Way) ................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 12
14 1500913 Connector ................................................................................................... 1
15 ..... Connector Assembly (CPS129 Hydraulic Controller) ..................................... 1
15 1698666 Connector (50 Way Socket Housing) ......................................................... 1
15 1507725 Terminal ..................................................................................................... 37
15 1484377 Plug ............................................................................................................ 13
16 ..... Connector Assembly (CPS43 Midac Controller) ............................................ 1
16 2056243 Connector (35 Way) ................................................................................... 1
16 1561017 Terminal Socket ......................................................................................... 21
16 2068741 Plug ............................................................................................................ 14

©2015 HYSTER COMPANY See Service Manual 4-83

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS
CHASSIS – SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY

17 ..... Connector Assembly (CRP125 Stabilizer Jumper) ........................................ 1
17 1623050 Housing ...................................................................................................... 1
17 1330439 Plug ............................................................................................................ 6
17 1330437 Terminal (Pin) ............................................................................................. 2
17 1330418 Connector ................................................................................................... 1
18 ..... Connector Assembly (CPS125 Frame-Stabilizers) ........................................ 1
18 1502625 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 7
18 1330439 Plug ............................................................................................................ 1
18 1502626 Connector ................................................................................................... 1
19 ..... Connector Assembly (CPS171 Brake Temperature) ..................................... 1
19 1490242 Connector (2 Way) ..................................................................................... 1
19 1518112 Terminal (Socket) ....................................................................................... 2
19 1490243 Connector ................................................................................................... 1
20 ..... Connector Assembly (CPS61 Frame-RH Front Lights) .................................. 1
20 1489656 Connector (4-Way) ..................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
20 1489657 Connector ................................................................................................... 1
21 ..... Connector Assembly (CPS121 LH5 Balance Line RH) .................................. 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 1
21 1490243 Connector ................................................................................................... 1
22 4036524 Connector , Back Shell (2-Way) ..................................................................... 1
23 ..... Connector Assembly (CPS55 PRP/CM+) ...................................................... 1
23 1489656 Connector (4-Way) ..................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 4
23 1489657 Connector ................................................................................................... 1
24 4105007 Connector , Back Shell (2-Way) ..................................................................... 1
25 ..... Connector Assembly (CPS45 PRR/CM+) ...................................................... 1
25 1489656 Connector (4-Way) ..................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 4
25 1489657 Connector ................................................................................................... 1
26 4105007 Connector , Back Shell (2-Way) ..................................................................... 1
27 ..... Connector Assembly (CPS 104 LH2 Lowering Control RH) .......................... 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
27 1490243 Connector ................................................................................................... 1
28 4107959 Connector ....................................................................................................... 1
29 ..... Connector Assembly (CPS103 LH1 2 Speed RH) ......................................... 1
29 1490242 Connector (2 Way) ..................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 2
29 1490243 Connector ................................................................................................... 1
30 4107959 Connector ....................................................................................................... 1
31 ..... Connector Assembly (CPS64 Pitch Sensor) .................................................. 1
31 1489656 Connector (4-Way) ..................................................................................... 1
31 1330438 Terminal (Socket) ....................................................................................... 4
31 1489657 Connector ................................................................................................... 1
32 4036523 Cap ................................................................................................................. 1
33 ..... Connector Assembly (CPS169 Cooler Fan Control) ...................................... 1
33 1490242 Connector (2 Way) ..................................................................................... 1

4-84 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CHASSIS – SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY

33 1330438 Terminal (Socket) ....................................................................................... 2
33 1490243 Connector ................................................................................................... 1
34 4036524 Connector , Back Shell (2-Way) ..................................................................... 1
35 1493455 Ring ................................................................................................................ 2
36 ..... Connector Assembly (CRS02 Powertrain) ..................................................... 1
36 4028006 Plug (Strike Flange) ................................................................................... 1
36 4028120 Connector ................................................................................................... 2
36 4038414 Contact ....................................................................................................... 1
36 1330434 Terminal ..................................................................................................... 2
36 1330438 Terminal (Socket) ....................................................................................... 3
36 1463141 Terminal (Socket) ....................................................................................... 23
36 1484377 Plug ............................................................................................................ 5
36 4028008 Wire Seal .................................................................................................... 2
36 4028011 Wire Seal .................................................................................................... 2
37 4028009 Connector (Strike Back Shell) ........................................................................ 1
38 ..... Connector Assembly (CRP17 LLMC/LLMI) .................................................... 1
38 1570605 Housing ...................................................................................................... 1
38 1502712 Terminal (Pin) ............................................................................................. 2
38 1330439 Plug ............................................................................................................ 1
38 1330415 Connector ................................................................................................... 1
39 ..... Connector Assembly (CRP11 J1939 CAN) .................................................... 1
39 1570605 Housing ...................................................................................................... 1
39 1502712 Terminal (Pin) ............................................................................................. 2
39 1330439 Plug ............................................................................................................ 1
39 1330415 Connector ................................................................................................... 1
40 ..... Connector Assembly (CRP03 Powertrain Signal 1) ....................................... 1
40 1484666 Housing ...................................................................................................... 1
40 1330439 Plug ............................................................................................................ 6
40 1330437 Terminal (Pin) ............................................................................................. 24
41 ..... Connector Assembly (CRP08 Cab Power) .................................................... 1
41 1647870 Housing ...................................................................................................... 1
41 1484709 Terminal (Pin) ............................................................................................. 14
41 1330439 Plug ............................................................................................................ 2
42 ..... Connector Assembly (CRP19 Attachment Signals) ....................................... 1
42 1500919 Connector ................................................................................................... 1
42 1330437 Terminal (Pin) ............................................................................................. 21
42 1330439 Plug ............................................................................................................ 2
43 ..... Connector Assembly (CRS03 Powertrain Signal 2) ....................................... 1
43 1623062 Housing ...................................................................................................... 1
43 1330438 Terminal (Socket) ....................................................................................... 30
43 1330439 Plug ............................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 4-85

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-44)

CLOSED CAB

4-86 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
CLOSED CAB

ITEM PART NO. DESCRIPTION QTY

1655112 Wire Harness (Closed Cab) ................................................................................ 1
1 ..... Connector Assembly (CPS83 RH Interior Light) ............................................ 1
1 1484597 Seal ............................................................................................................ 2
1 1610947 Receptacle ................................................................................................. 2
2 ..... Connector Assembly (CPS113 Door Switch 2/R) .......................................... 1
2 1484600 Terminal ..................................................................................................... 4
2 1484383 Heat Shrink ................................................................................................ 4
3 ..... Connector Assembly (CPS84 RH Speaker) ................................................... 1
3 1570645 Label (12 Volt) ............................................................................................ 1
3 1484597 Seal ............................................................................................................ 1
3 1484600 Terminal ..................................................................................................... 1
3 1484383 Heat Shrink ................................................................................................ 1
4 ..... Connector Assembly (CPS85 Radio Comms) ................................................ 1
4 1570645 Label (12 Volt) ............................................................................................ 2
4 1484597 Seal ............................................................................................................ 2
5 ..... Connector Assembly (CPS87 Roof Wiper) .................................................... 1
5 1489656 Connector (4-Way) ..................................................................................... 1
5 1489657 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (CPS90 Radio Speakers) ............................................. 1
6 1484608 Housing (Socket) ........................................................................................ 1
6 1484610 Terminal ..................................................................................................... 4
7 ..... Connector Assembly (CPS91 Radio Power) .................................................. 1
7 1484609 Housing (Socket) ........................................................................................ 1
7 1484719 Terminal ..................................................................................................... 3
8 ..... Connector Assembly (CPS93 Light LH Interior) ............................................. 1
8 1484597 Seal ............................................................................................................ 2
8 1610947 Receptacle ................................................................................................. 2
9 ..... Connector Assembly (CPS112 Door Switch 1/L) ........................................... 1
9 1484600 Terminal ..................................................................................................... 4
9 1484383 Heat Shrink ................................................................................................ 4
10 ..... Connector Assembly (CPS92 LH Speaker) ................................................... 1
10 1624103 Terminal ..................................................................................................... 1
10 1610947 Receptacle ................................................................................................. 1
10 1484600 Terminal ..................................................................................................... 1
10 1484383 Heat Shrink ................................................................................................ 1
11 ..... Connector Assembly (TS82 Ventilation Fan) ................................................. 1
11 1484597 Seal ............................................................................................................ 1
11 1610947 Receptacle ................................................................................................. 1
12 ..... Connector Assembly (CRP2 Cab Connection) .............................................. 1
12 1484592 Connector ................................................................................................... 1
12 1484593 Retainer ...................................................................................................... 1
12 1484611 Seal (Blanking) ........................................................................................... 1
12 1484594 Terminal (Pin) ............................................................................................. 2
12 1484595 Seal ............................................................................................................ 2
12 1484656 Terminal (Socket) ....................................................................................... 11
12 1484597 Seal ............................................................................................................ 11
13 1570645 Label (12 Volt) ................................................................................................ 2

©2015 HYSTER COMPANY See Service Manual 4-87

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-45)

COOLANT LEVEL SWITCH — STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4025006 Wire Harness (Coolant Level Switch) ................................................................. 1
1 ..... Connector Assembly (CPS104 Coolant Level Switch) ................................... 1
1 1477400 Connector ................................................................................................... 1
1 1330357 Terminal ..................................................................................................... 1
1 1330355 Terminal ..................................................................................................... 4
1 1330356 Seal ............................................................................................................ 4
2 ..... Connector Assembly (CRP103 Coolant Level - Frame) ................................. 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4

4-88 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-46)

COOLANT LEVEL SWITCH — STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

4025007 Wire Harness (Coolant Level Switch) ................................................................. 1
1 ..... Connector Assembly (CPS104 Coolant Level Switch) ................................... 1
1 1476067 Connector ................................................................................................... 1
1 1330355 Terminal ..................................................................................................... 3
1 1330356 Seal ............................................................................................................ 3
2 ..... Connector Assembly (CRP103 Coolant Level - Frame) ................................. 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 3
2 1330439 Plug ............................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 4-89

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-47)

ECO/ELO-HIP

ITEM PART NO. DESCRIPTION QTY

4628640 Wire Harness (ECO/ELO-HIP) ........................................................................... 1
1 ..... Connector Assembly (CRP175 ECO/ELO-HIP) ............................................. 1
1 1493465 Connector (2 Pin) ....................................................................................... 1
1 1330414 Connector (Secondary Lock) ..................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (TS38 ECO/ELO-HIP 2) ............................................... 1
2 4032534 Connector ................................................................................................... 1
2 1484600 Terminal ..................................................................................................... 1
3 ..... Connector Assembly (TS31 ECO/ELO-HIP 1) ............................................... 1
3 4032534 Connector ................................................................................................... 1
3 1484600 Terminal ..................................................................................................... 1

4-90 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-91

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-48)

ENGINE AFTERTREATMENT SYSTEM/ECM — STAGE IV ENGINE

4-92 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
ENGINE AFTERTREATMENT SYSTEM/ECM – STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

4070895 Wire Harness (Engine Aftertreatment System/ECM) .......................................... 1
1 ..... Connector Assembly (CRP66 J1939 CAN) .................................................... 1
1 1493466 Connector ................................................................................................... 1
1 1532663 Connector (Secondary Lock) ..................................................................... 1
1 1502712 Terminal (Pin) ............................................................................................. 2
1 1330439 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CRP02 Engine ECN Signals) ...................................... 1
2 1623049 Housing (Pin) ............................................................................................. 1
2 1330437 Terminal (Pin) ............................................................................................. 24
2 1330439 Plug ............................................................................................................ 7
3 ..... Connector Assembly (CPS217 CAC Temperature) ....................................... 1
3 1402607 Electrical Connector ................................................................................... 1
3 1532571 Terminal ..................................................................................................... 2
4 ..... Connector Assembly (CRP209 ECM Crossover) ........................................... 1
4 4016629 Connector ................................................................................................... 1
4 4016632 Plug ............................................................................................................ 7
4 4016631 Plug ............................................................................................................ 15
4 4016630 Terminal ..................................................................................................... 1
4 4010946 Terminal ..................................................................................................... 1
5 ..... Connector Assembly (CPS159 ECM) ............................................................ 1
5 4070134 Connector (96 Way) ................................................................................... 1
5 4083134 Terminal , Lock ........................................................................................... 1
5 4083135 Cover , Lever .............................................................................................. 1
5 4103172 Terminal ..................................................................................................... 14
5 4070624 Seal ............................................................................................................ 52
5 4070402 Terminal ..................................................................................................... 30
6 ..... Connector Assembly (CPS177 CAN Termination Resistor) ........................... 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1532664 Connector ................................................................................................... 1
6 1518112 Terminal (Socket) ....................................................................................... 2
6 1330439 Plug ............................................................................................................ 1
7 ..... Insert (CRP177 CAN Termination Resistor) ................................................... 1
7 1607772 Connector (Termination) ............................................................................ 1
8 ..... Strain Relief .................................................................................................... 1
8 4083137 Strain Relief Gauge (Bolt Down Adaptor) .................................................. 1
9 ..... Connector Assembly (CPS212 Water In Fuel) ............................................... 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1490243 Connector ................................................................................................... 1
9 1518112 Terminal (Socket) ....................................................................................... 2
10 ..... Connector Assembly (CPS207 DOC Thermocouple Controller) .................... 1
10 4068700 Connector (4 Way) ..................................................................................... 1
10 4069097 Terminal ..................................................................................................... 4
10 1623890 Seal ............................................................................................................ 4
11 4118324 Connector ....................................................................................................... 3
12 ..... Connector Assembly (CPS204 NOX Sensor DOC) ....................................... 1
12 4068701 Connector (4 Way) ..................................................................................... 1
12 4069097 Terminal ..................................................................................................... 4
12 1623890 Seal ............................................................................................................ 4
13 ..... Connector Assembly (CPS202 DEF Dosing Module) .................................... 1
13 4068704 Connector ................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-93

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS
ENGINE AFTERTREATMENT SYSTEM/ECM – STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

13 4070399 Terminal ..................................................................................................... 2
13 1567470 Wire Seal .................................................................................................... 2
14 ..... Connector Assembly (CPS201 DEF Tank Heating Valve) ............................. 1
14 1490242 Connector (2 Way) ..................................................................................... 1
14 1490243 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CPS205 NOX Sensor) ................................................ 1
15 4068703 Connector (4 Way) ..................................................................................... 1
15 4069097 Terminal ..................................................................................................... 4
15 1623890 Seal ............................................................................................................ 4
16 4099436 Connector ....................................................................................................... 1
17 ..... Connector Assembly (CPS206 SCR Thermistor Controller) .......................... 1
17 4068702 Connector (4 Way) ..................................................................................... 1
17 4069097 Terminal ..................................................................................................... 4
17 1623890 Seal ............................................................................................................ 3
18 ..... Connector Assembly (CPS210 DEF Supply Module) .................................... 1
18 4068699 Connector (12 Way) ................................................................................... 1
18 4070398 Seal ............................................................................................................ 2
18 4069906 Terminal ..................................................................................................... 10
18 1607745 Seal ............................................................................................................ 10
19 ..... Connector Assembly (CPS200 Hose Heating 3) ............................................ 1
19 1490242 Connector (2 Way) ..................................................................................... 1
19 1490243 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 2
20 ..... Connector Assembly (CPS199 Hose Heating 2) ............................................ 1
20 1490242 Connector (2 Way) ..................................................................................... 1
20 1490243 Connector ................................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 2
21 ..... Connector Assembly (CPS198 Hose Heating 1) ............................................ 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1490243 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
22 ..... Connector Assembly (CPS203 DEF Sensors) ............................................... 1
22 1489656 Connector (4-Way) ..................................................................................... 1
22 1489657 Connector ................................................................................................... 1
22 1518112 Terminal (Socket) ....................................................................................... 4
23 ..... Connector Assembly (CPS170 CAN Termination Resistor) ........................... 1
23 1484397 Connector (3-Way) ..................................................................................... 1
23 1532664 Connector ................................................................................................... 1
23 1518112 Terminal (Socket) ....................................................................................... 2
23 1330439 Plug ............................................................................................................ 1
24 ..... Insert (CRP170 CAN Termination Resistor) ................................................... 1
24 1607772 Connector (Termination) ............................................................................ 1

4-94 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-49)

ENGINE COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

1533476 Wire Harness (Engine Compartment) ................................................................. 1
1 ..... Connector Assembly ...................................................................................... 1
1 1502920 Connector ................................................................................................... 1
1 1330414 Connector (Secondary Lock) ..................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly ...................................................................................... 1
2 1610972 Housing ...................................................................................................... 1
2 1610973 Pin Retainer ............................................................................................... 1
2 1463138 Terminal Pin ............................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 4-95

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-50)

ENGINE ECM ADAPTER — STAGE IIIA ENGINE

4-96 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
ENGINE ECM ADAPTER – STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

4034818 Wire Harness (Engine ECM Adaptor) ................................................................. 1
1 ..... Connector Assembly (CRP02 Engine ECM Signals) ..................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 14
1 1330439 Plug ............................................................................................................ 17
1 1623049 Housing (Pin) ............................................................................................. 1
2 ..... Connector Assembly (CRP66 CAN) ............................................................... 1
2 1493466 Connector ................................................................................................... 1
2 1532663 Connector (Secondary Lock) ..................................................................... 1
2 1502712 Terminal (Pin) ............................................................................................. 1
2 1518112 Terminal (Socket) ....................................................................................... 1
2 1330439 Plug ............................................................................................................ 1
3 ..... Connector Assembly (CRP800 CAN) ............................................................. 1
3 1493466 Connector ................................................................................................... 1
3 1532663 Connector (Secondary Lock) ..................................................................... 1
3 1502712 Terminal (Pin) ............................................................................................. 2
3 1330439 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS05 CAN Termination Resistor) ............................. 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1532664 Connector ................................................................................................... 1
4 1518112 Terminal (Socket) ....................................................................................... 2
4 1330439 Plug ............................................................................................................ 1
5 ..... Connector Assembly (CPS03 ECM) .............................................................. 1
5 1611033 Housing (Socket) ........................................................................................ 1
5 1330439 Plug ............................................................................................................ 5
5 1484377 Plug ............................................................................................................ 28
5 1507725 Terminal ..................................................................................................... 14
6 ..... Connector Assembly (CPS176 Engine) ......................................................... 1
6 1611032 Socket (Socket) .......................................................................................... 1
6 1330439 Plug ............................................................................................................ 27
6 1330438 Terminal (Socket) ....................................................................................... 4

©2015 HYSTER COMPANY See Service Manual 4-97

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-51)

ENGINE POWER — CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1617651 Wire Harness (Engine Power) ............................................................................ 1
1 ..... Connector Assembly (Cab) ............................................................................ 1
1 1493434 Terminal (Socket) ....................................................................................... 16
1 1493433 Housing (Socket) ........................................................................................ 1
2 ..... Connector Assembly (Frame) ........................................................................ 1
2 1484709 Terminal (Pin) ............................................................................................. 16
2 1623052 Housing (Pin) ............................................................................................. 1
3 1617197 Strain Relief .................................................................................................... 1

4-98 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-52)

FRONT LIGHTS

ITEM PART NO. DESCRIPTION QTY

1688688 Wire Harness (Front Lights) ................................................................................ 1
1 ..... Connector Assembly (Frame) ........................................................................ 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1363885 Terminal (Pin) ............................................................................................. 1
1 1330437 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (Drive Lights) ................................................................ 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1634082 Terminal (Socket) ....................................................................................... 2
2 1493465 Connector (2 Pin) ....................................................................................... 2
3 ..... Connector Assembly (Side Indicators) ........................................................... 1
3 1484394 Crimp Ferrule ............................................................................................. 2
3 1493448 E-Ring ........................................................................................................ 1
3 1484383 Heat Shrink ................................................................................................ 1
4 ..... Connector Assembly (Drive Lights) ................................................................ 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector ................................................................................................... 1
4 1634082 Terminal (Socket) ....................................................................................... 2
4 1493465 Connector (2 Pin) ....................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 4-99

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-53)

HYDRAULICS

ITEM PART NO. DESCRIPTION QTY

4078217 Wire Harness (Hydraulics) .................................................................................. 1
1 ..... Connector Assembly (CPS133 Lower) ........................................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1490243 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (CPS14 Accumulator Charge Disable Solenoid) .......... 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (CPS98 Park Brake Solenoid) ...................................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CPS57 Auxiliary) ......................................................... 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 1
5 ..... Connector Assembly (CPS18 Brake Pressure Switch) .................................. 1
5 1484397 Connector (3-Way) ..................................................................................... 1
5 1463194 Connector (Secondary Lock) ..................................................................... 1
5 1330439 Plug ............................................................................................................ 1
5 1330438 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (CRP125 Hydraulics - Frame) ...................................... 1
6 1500925 Connector ................................................................................................... 1
6 1352603 Secondary Lock ......................................................................................... 1
6 1330437 Terminal (Pin) ............................................................................................. 12
4-100 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ITEM PART NO. DESCRIPTION QTY

7 ..... Connector Assembly (CPS148 Second Pump Disable) ................................. 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1490243 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2
8 ..... Connector Assembly (CPS147 Telescope IN) ............................................... 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1490243 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (CPS139 Telescope OUT) ........................................... 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1490243 Connector ................................................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 2
10 ..... Connector Assembly (CPS99 Lift) .................................................................. 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1490243 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 4-101

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-54)

LMI CAN CONNECTION — CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1607227 Wire Harness (LMI CAN Connector) .................................................................. 1
1 ..... Connector Assembly (Cab) ............................................................................ 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1463194 Connector (Secondary Lock) ..................................................................... 1
1 1330439 Plug ............................................................................................................ 1
1 1518112 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (Frame) ........................................................................ 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1463194 Connector (Secondary Lock) ..................................................................... 1
2 1330439 Plug ............................................................................................................ 1
2 1518112 Terminal (Socket) ....................................................................................... 2

4-102 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-55)

LMI COLOR DISPLAY

ITEM PART NO. DESCRIPTION QTY

1615725 Wire Harness (LMI Color Display) ...................................................................... 1
1 ..... Connector Assembly (Twist Module Harness and LMI Display) .................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1502712 Terminal (Pin) ............................................................................................. 2
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (LMI Display) ................................................................ 1
2 1624100 Plug (Straight) ............................................................................................ 1
2 1624101 Terminal (Socket) ....................................................................................... 4

©2015 HYSTER COMPANY See Service Manual 4-103

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-56)

LMI MONOCHROME DISPLAY

ITEM PART NO. DESCRIPTION QTY

4057893 Wire Harness (LMI Monochrome Display) .......................................................... 1
1 ..... Connector Assembly (CRP127 Harness - Twist Module and LMI
Display) .......................................................................................................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1502712 Terminal (Pin) ............................................................................................. 2
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (CPS222 LMI Display 2) ............................................... 1
2 1637654 Terminal ..................................................................................................... 1
2 ..... Terminal (18-Way) ..................................................................................... 1
3 ..... Connector Assembly (CPS221 LMI Display 1) ............................................... 1
3 1637653 Housing (14 Way) ...................................................................................... 1
3 1637654 Terminal ..................................................................................................... 4

4-104 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-57)

STABILIZER VALVE

ITEM PART NO. DESCRIPTION QTY

1670760 Wire Harness (Stabilizer Valve) .......................................................................... 1
1 ..... Connector Assembly (Stabilizer) .................................................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (Two Speed Down/Up) ................................................. 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1529052 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (Pre-Set Pressure) ....................................................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1529052 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (Stabilizer Up) .............................................................. 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1529052 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Stabilizer Down) .......................................................... 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1529052 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (Balance Line) .............................................................. 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1529052 Connector ................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (Harness Stabilizer) ...................................................... 1
7 1500925 Connector ................................................................................................... 1
7 1352603 Secondary Lock ......................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-105

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ITEM PART NO. DESCRIPTION QTY

7 1330437 Terminal (Pin) ............................................................................................. 12

4-106 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-107

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-58)

PDM

4-108 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
PDM

ITEM PART NO. DESCRIPTION QTY

4073118 Wire Harness (PDM) ........................................................................................... 1
1 ..... Connector Assembly (CRP87 PDM Box - Frame) ......................................... 1
1 1500925 Connector ................................................................................................... 1
1 1352603 Secondary Lock ......................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 9
1 1330439 Plug ............................................................................................................ 3
2 ..... Connector Assembly (CRP178 Fuse Box - Frame) ....................................... 1
2 1514597 Connector ................................................................................................... 1
2 1514598 Connector ................................................................................................... 1
2 1484709 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (CPS123 ECM - Fuse) ................................................. 1
3 1573113 Fuse Box .................................................................................................... 1
3 1607778 Terminal ..................................................................................................... 6
4 1484715 Clip , Micro Relay Base (Passive Side-Mounting) .......................................... 3
5 ..... Fuse Box Cover .............................................................................................. 1
5 1573114 Cover .......................................................................................................... 1
5 4635613 Label (Fuse Box) ........................................................................................ 1
6 ..... Connector Assembly (CPS177 ECM - Fuse) ................................................. 1
7 ..... Fuse Box Cover .............................................................................................. 1
7 1573114 Cover .......................................................................................................... 1
7 4635612 Label (Fuse Box) ........................................................................................ 1
8 ..... Connector Assembly (CPS124 DEF Hose 3) ................................................. 1
8 1607524 Socket ........................................................................................................ 1
8 1607527 Cover .......................................................................................................... 1
8 1616235 Relay .......................................................................................................... 1
8 1607525 Terminal ..................................................................................................... 4
8 1607528 Seal ............................................................................................................ 1
8 1607532 Seal ............................................................................................................ 4
9 ..... Connector Assembly (CPS126 DEF Hose 2) ................................................. 1
9 1607524 Socket ........................................................................................................ 1
9 1607527 Cover .......................................................................................................... 1
9 1616235 Relay .......................................................................................................... 1
9 1607525 Terminal ..................................................................................................... 4
9 1607528 Seal ............................................................................................................ 1
9 1607532 Seal ............................................................................................................ 4
10 ..... Connector Assembly (CPS128 DEF Unit Heater) .......................................... 1
10 1607524 Socket ........................................................................................................ 1
10 1607527 Cover .......................................................................................................... 1
10 1616235 Relay .......................................................................................................... 1
10 1607525 Terminal ..................................................................................................... 4
10 1607528 Seal ............................................................................................................ 1
10 1607532 Seal ............................................................................................................ 4
11 ..... Connector Assembly (CPS127 DEF Hose 1) ................................................. 1
11 1607524 Socket ........................................................................................................ 1
11 1607527 Cover .......................................................................................................... 1
11 1616235 Relay .......................................................................................................... 1
11 1607525 Terminal ..................................................................................................... 4
11 1607528 Seal ............................................................................................................ 1
11 1607532 Seal ............................................................................................................ 4
12 1484714 Clip , Side-Mounting ....................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-109

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-59)

POWERTRAIN CAN CONNECTION — CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1607226 Wire Harness (Powertrain CAN Connector) ....................................................... 1
1 ..... Connector Assembly (Cab) ............................................................................ 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1330439 Plug ............................................................................................................ 1
1 1518112 Terminal (Socket) ....................................................................................... 2
1 1610944 Lock ............................................................................................................ 1
2 ..... Connector Assembly (Frame) ........................................................................ 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1330439 Plug ............................................................................................................ 1
2 1518112 Terminal (Socket) ....................................................................................... 2
2 1610944 Lock ............................................................................................................ 1

4-110 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 4-111

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-60)

POWERTRAIN — FULL FLOW

4-112 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS
POWERTRAIN – FULL FLOW

ITEM PART NO. DESCRIPTION QTY

4088036 Wire Harness (Powertrain, Full Flow) ................................................................. 1
1 ..... Connector Assembly (CRP03 Sump Temperature) ....................................... 1
1 1493435 Connector (2-Way) ..................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
2 ..... Connector Assembly (CPS103 Output Speed) .............................................. 1
2 1508206 Connector (2 Way) ..................................................................................... 1
2 1508232 Terminal (Pin) ............................................................................................. 2
2 2060555 Wire Seal (Yellow) ...................................................................................... 1
3 ..... Connector Assembly (CPS104 Drum Speed) ................................................ 1
3 1508206 Connector (2 Way) ..................................................................................... 1
3 1508232 Terminal (Pin) ............................................................................................. 2
3 2060555 Wire Seal (Yellow) ...................................................................................... 2
4 ..... Connector Assembly (CPS125 Turbine Speed) ............................................. 1
4 1508206 Connector (2 Way) ..................................................................................... 1
4 1508232 Terminal (Pin) ............................................................................................. 2
4 2060555 Wire Seal (Yellow) ...................................................................................... 2
5 ..... Connector Assembly (TS11 Transmission Temperature) .............................. 1
5 1610947 Receptacle ................................................................................................. 1
5 1624103 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (CPS169 Cooler Fan Control) ...................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 4036524 Connector , Back Shell (2-Way) ................................................................. 1
6 1490243 Connector ................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (CPS127 Engine Speed) .............................................. 1
7 1508206 Connector (2 Way) ..................................................................................... 1
7 1508232 Terminal (Pin) ............................................................................................. 2
7 2060555 Wire Seal (Yellow) ...................................................................................... 2
8 ..... Connector Assembly (CPP02 Powertrain - Frame) ........................................ 1
8 4034533 Receptacle ................................................................................................. 1
8 4046139 Connector (Strike Back Shell) .................................................................... 1
8 1330433 Terminal ..................................................................................................... 2
8 4028007 Pin .............................................................................................................. 1
8 4036518 Pin .............................................................................................................. 1
8 1463141 Terminal (Socket) ....................................................................................... 23
8 1330437 Terminal (Pin) ............................................................................................. 3
8 1484377 Plug ............................................................................................................ 5
8 1463138 Terminal Pin ............................................................................................... 1
8 4028011 Wire Seal .................................................................................................... 2
8 4028008 Wire Seal .................................................................................................... 2
9 ..... Connector Assembly (TS25 Grid Heater) ....................................................... 1
9 1610970 Ring ............................................................................................................ 1
9 1493442 Boot ............................................................................................................ 1
10 ..... Connector Assembly (CRP01 AC - Clutch) .................................................... 1
10 1659115 Connector ................................................................................................... 1
10 1659116 Terminal ..................................................................................................... 1
10 1330281 Terminal ..................................................................................................... 1
10 1323579 Seal ............................................................................................................ 1
11 ..... Connector Assembly (CPS124 Alternator) ..................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-113

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS
POWERTRAIN – FULL FLOW

ITEM PART NO. DESCRIPTION QTY

11 4035543 Connector ................................................................................................... 1
11 4036519 Cover .......................................................................................................... 1
11 1490243 Connector ................................................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assembly (TS20 Alternator B+) .................................................... 1
12 1610971 Ring ............................................................................................................ 1
12 1493442 Boot ............................................................................................................ 1
13 ..... Connector Assembly (TS06 Alternator B+) .................................................... 1
13 1493442 Boot ............................................................................................................ 1
13 1610971 Ring ............................................................................................................ 1
14 ..... Connector Assembly (TS07 Alternator Ground) ............................................. 1
14 806428 E-Ring ........................................................................................................ 1
15 ..... Connector Assembly (TS14 Ground Starter Motor) ....................................... 1
15 806428 E-Ring ........................................................................................................ 1
16 ..... Connector Assembly (TS13 Starter Motor Solenoid) ..................................... 1
16 1502921 Ring ............................................................................................................ 1
17 ..... Connector Assembly (CPS122 Reverse Selector) ......................................... 1
17 1490242 Connector (2 Way) ..................................................................................... 1
17 1490243 Connector ................................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 2
18 ..... Connector Assembly (CPS124 Forward Selector) ......................................... 1
18 1490242 Connector (2 Way) ..................................................................................... 1
18 1484377 Plug ............................................................................................................ 4
18 1463141 Terminal (Socket) ....................................................................................... 1
19 ..... Connector Assembly (CPS88 Foward/Reverse Prop) ................................... 1
19 1490242 Connector (2 Way) ..................................................................................... 1
19 1490243 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 2
20 ..... Connector Assembly (CPS72 Second - Prop) ............................................... 1
20 1490242 Connector (2 Way) ..................................................................................... 1
20 1490243 Connector ................................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 2
21 ..... Connector Assembly (CPS123 First and Third - Prop) .................................. 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1490243 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
22 ..... Connector Assembly (CPS121 First and Third - Selector) ............................. 1
22 1490242 Connector (2 Way) ..................................................................................... 1
22 1490243 Connector ................................................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 2
23 ..... Connector Assembly (CPS149 Second and Fourth - Selector) ..................... 1
23 1490242 Connector (2 Way) ..................................................................................... 1
23 1490243 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 2
24 ..... Connector Assembly (CRP04 First and Third Sensor) ................................... 1
24 1327957 Connector ................................................................................................... 1
24 1532571 Terminal ..................................................................................................... 3
25 ..... Connector Assembly (CRP08 Second and Fourth Sensor) ........................... 1
25 1327957 Connector ................................................................................................... 1
25 1532571 Terminal ..................................................................................................... 3

4-114 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-61)

POWERTRAIN SIGNAL 1 — CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1607224 Wire Harness (Powertrain Signals 1) .................................................................. 1
1 ..... Connector Assembly (Cab) ............................................................................ 1
1 1330438 Terminal (Socket) ....................................................................................... 30
1 1330439 Plug ............................................................................................................ 1
1 1484650 Connector (Socket) .................................................................................... 1
2 ..... Connector Assembly (Frame) ........................................................................ 1
2 1330438 Terminal (Socket) ....................................................................................... 30
2 1330439 Plug ............................................................................................................ 1
2 1484650 Connector (Socket) .................................................................................... 1
3 1617197 Strain Relief .................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 4-115

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-62)

POWERTRAIN SIGNAL 2 — CAB TO FRAME

ITEM PART NO. DESCRIPTION QTY

1617650 Wire Harness (Powertrain Signals 2) .................................................................. 1
1 ..... Connector Assembly (Cab) ............................................................................ 1
1 1330437 Terminal (Pin) ............................................................................................. 30
1 1330439 Plug ............................................................................................................ 1
1 1623049 Housing (Pin) ............................................................................................. 1
2 ..... Connector Assembly (Frame) ........................................................................ 1
2 1330437 Terminal (Pin) ............................................................................................. 30
2 1330439 Plug ............................................................................................................ 1
2 1623049 Housing (Pin) ............................................................................................. 1
3 1617197 Strain Relief .................................................................................................... 1

4-116 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-63)

REAR

ITEM PART NO. DESCRIPTION QTY

4074105 Wire Harness (Rear) ........................................................................................... 1
1 ..... Connector Assembly (CPS68 RH Rear Lights) .............................................. 1
1 1493430 Connector (6 Way Housing) ....................................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 5
1 1330439 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CRP102 Rear - Frame) ............................................... 1
2 1525589 Connector (6-Pin) ....................................................................................... 1
2 1330417 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 6
3 ..... Connector Assembly (CRP300 Backup Alarm) .............................................. 1
3 1493465 Connector (2 Pin) ....................................................................................... 1
3 1330414 Connector (Secondary Lock) ..................................................................... 1
3 1330437 Terminal (Pin) ............................................................................................. 2
4 ..... Connector Assembly (CPS54 Backup Diode) ................................................ 1
4 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
4 1610941 Seal (Dummy) ............................................................................................ 2
4 1484656 Terminal (Socket) ....................................................................................... 2
4 1482659 Seal (Rubber) ............................................................................................. 2
5 ..... Connector Assembly (CRP54 Backup Diode) ................................................ 1
5 1611029 Diode (1-Way) ............................................................................................ 1
6 ..... Connector Assembly (CPS69 LH Rear Lights) .............................................. 1
6 1493430 Connector (6 Way Housing) ....................................................................... 1
6 1529052 Connector ................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 5
6 1330439 Plug ............................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 4-117

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-64)

REAR CAB

ITEM PART NO. DESCRIPTION QTY

4074886 Wire Harness (Rear Cab) ................................................................................... 1
1 ..... Connector Assembly (CPS153 Rear Cab 1 - Side Console) ......................... 1
1 1493430 Connector (6 Way Housing) ....................................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 6
2 ..... Connector Assembly (CPS149 Rear Cab - Rear Stop Button) ...................... 1
2 1489656 Connector (4-Way) ..................................................................................... 1
2 1489657 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
2 1330439 Plug ............................................................................................................ 2
3 ..... Cap (CRP149 Rear Cab - Rear Stop Button) ................................................. 1
3 4036523 Cap ............................................................................................................. 1
4 ..... Connector Assembly (CPS90 Cab Position) .................................................. 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1463194 Connector (Secondary Lock) ..................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 3
5 ..... Connector Assembly (CPS20 Front Washer) ................................................. 1
5 1484395 Housing (Socket) ........................................................................................ 1
5 1484556 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (CPS95 Rear Washer) ................................................. 1
6 1484395 Housing (Socket) ........................................................................................ 1
6 1484556 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (CPS38 Roof Washer) ................................................. 1
7 1484395 Housing (Socket) ........................................................................................ 1
7 1484556 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (CPS157 Condenser) ................................................... 1
8 1493430 Connector (6 Way Housing) ....................................................................... 1

4-118 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ITEM PART NO. DESCRIPTION QTY

8 1529052 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 5
8 1330439 Plug ............................................................................................................ 1
9 ..... Connector Assembly (CRP28 Rear Cab 2 - Side Console) ........................... 1
9 1525589 Connector (6-Pin) ....................................................................................... 1
9 1330417 Connector ................................................................................................... 1
9 1330437 Terminal (Pin) ............................................................................................. 6

©2015 HYSTER COMPANY See Service Manual 4-119

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-65)

REAR WIPER EXTENSION

ITEM PART NO. DESCRIPTION QTY

1545170 Wire Harness (Rear Wiper Extension) ................................................................ 1
1 ..... Connector Assembly (CRP13 Side Console) ................................................. 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 4
2 1570644 Label (Rear Wash/Wipe Switch) (Washer And Wiper) ................................... 1
3 ..... Connector Assembly (CPS98 Rear Wiper Motor) .......................................... 1
3 1489656 Connector (4-Way) ..................................................................................... 1
3 1489657 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 4

4-120 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-66)

STABILIZER

ITEM PART NO. DESCRIPTION QTY

4055334 Wire Harness (Stabilizer) .................................................................................... 1
1 ..... Connector Assembly (CPS635 Steering Pressure Sensor) ........................... 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1463194 Connector (Secondary Lock) ..................................................................... 1
1 1518112 Terminal (Socket) ....................................................................................... 3
2 ..... Connector Assembly (CPS802 Midac+) ......................................................... 1
2 2056243 Connector (35 Way) ................................................................................... 1
2 2068741 Plug ............................................................................................................ 10
2 2035276 Connector (Socket Female) ....................................................................... 25
3 ..... Connector Assembly (CPS640 Stabilizer Up Left Sensor) ............................. 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1463194 Connector (Secondary Lock) ..................................................................... 1
3 1518112 Terminal (Socket) ....................................................................................... 3
4 ..... Connector Assembly (CPS641 Stabilizer Up Right Sensor) .......................... 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1463194 Connector (Secondary Lock) ..................................................................... 1
4 1518112 Terminal (Socket) ....................................................................................... 3
5 ..... Connector Assembly (CPS639 Stabilizer Valve) ............................................ 1
5 1493428 Connector (12-Way) ................................................................................... 1
5 1500913 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 12
6 ..... Connector Assembly (CPS648 Pressure Sensor C-) ..................................... 1
6 1489656 Connector (4-Way) ..................................................................................... 1
6 1489657 Connector ................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 4
7 ..... Connector Assembly (CPS636 Pressure Sensor C1) .................................... 1
©2015 HYSTER COMPANY See Service Manual 4-121
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

ITEM PART NO. DESCRIPTION QTY

7 1489656 Connector (4-Way) ..................................................................................... 1
7 1489657 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 4
8 ..... Connector Assembly (CPS637 Pressure Sensor C2) .................................... 1
8 1489656 Connector (4-Way) ..................................................................................... 1
8 1489657 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (CRP99 Stabilizer) ....................................................... 1
9 1623050 Housing ...................................................................................................... 1
9 1330418 Connector ................................................................................................... 1
9 1502712 Terminal (Pin) ............................................................................................. 2
9 1330437 Terminal (Pin) ............................................................................................. 5

4-122 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-67)

STEER COLUMN

ITEM PART NO. DESCRIPTION QTY

4628636 Wire Harness (Steer Column) ............................................................................. 1
1 ..... Connector Assembly (CRP30 Steer Column - Underfloor) ............................ 1
1 1484592 Connector ................................................................................................... 1
1 1484593 Retainer ...................................................................................................... 1
1 1484596 Terminal (Pin) ............................................................................................. 14
1 1484597 Seal ............................................................................................................ 14
2 ..... Connector Assembly (CPS29 Shift Lever) ..................................................... 1
2 1502625 Connector ................................................................................................... 1
2 1502626 Connector ................................................................................................... 1
2 1330439 Plug ............................................................................................................ 1
2 1597773 Terminal ..................................................................................................... 7
3 ..... Terminal (TS80 Master Warning) ................................................................... 1
3 1484394 Crimp Ferrule ............................................................................................. 1
4 ..... Terminal (TS81 Master Warning) ................................................................... 1
4 1484394 Crimp Ferrule ............................................................................................. 1
5 ..... Connector Assembly (CPS83 Horn Button) ................................................... 1
5 1484557 Connector (2 Socket) ................................................................................. 1
5 1484558 Connector (Secondary Lock) ..................................................................... 1
5 1463139 Terminal ..................................................................................................... 2
6 ..... Terminal (TS67 Indicator Switch RH) ............................................................. 1
6 1484394 Crimp Ferrule ............................................................................................. 1
7 ..... Terminal (TS66 Indicator Switch LH) ............................................................. 1
7 1484394 Crimp Ferrule ............................................................................................. 1
8 ..... Terminal (TS64 Indicator Switch 54) .............................................................. 1
8 1484394 Crimp Ferrule ............................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 4-123

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

WIRE HARNESS (FIGURE 4-68)

TWIST MODULE AND LMI DISPLAY

ITEM PART NO. DESCRIPTION QTY

4079383 Wire Harness (Twist Module and LMI Display) ................................................... 1
1 ..... Connector Assembly (CPS106 Twist Module) ............................................... 1
1 1493428 Connector (12-Way) ................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 10
1 1330439 Plug ............................................................................................................ 2
2 ..... Connector Assembly (CPS127 Twist Module - LMI Display) ......................... 1
2 1489656 Connector (4-Way) ..................................................................................... 1
2 1489657 Connector ................................................................................................... 1
2 1518112 Terminal (Socket) ....................................................................................... 2
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (CPS131 CAN End Resistor) ....................................... 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1532664 Connector ................................................................................................... 1
3 1518112 Terminal (Socket) ....................................................................................... 2
3 1330439 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CRP131 CAN End Resistor) ....................................... 1
4 1607772 Connector (Termination) ............................................................................ 1
5 ..... Connector Assembly (CRP105 Twist Module - Side Console) ...................... 1
5 1500925 Connector ................................................................................................... 1
5 1352603 Secondary Lock ......................................................................................... 1
5 1330437 Terminal (Pin) ............................................................................................. 12

4-124 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

WIRE HARNESS (FIGURE 4-69)

WIF FUEL FILTER — STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

2045885 Wire Harness (Backup Alarm) ............................................................................ 1
1 1490242 Connector (2 Way) ......................................................................................... 1
2 1490243 Connector ....................................................................................................... 1
3 1330438 Terminal (Socket) ........................................................................................... 2
4 1493465 Connector (2 Pin) ........................................................................................... 1
5 1330414 Connector (Secondary Lock) .......................................................................... 1
6 1330437 Terminal (Pin) ................................................................................................. 2

©2015 HYSTER COMPANY See Service Manual 4-125

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NOTES

4-126 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

5 TRANSMISSION
 UNIT CODE D222
04/2015 EUROPE

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

DRIVE SHAFT ................................................................................................................................................. 5-42

TRANSMISSION
CASE AND REAR COVER ......................................................................................................................... 5-8
CONTROL VALVE ...................................................................................................................................... 5-40
FIRST SPEED CLUTCH SHAFT ................................................................................................................ 5-28
FIRST SPEED GEARS ............................................................................................................................... 5-19
FIRST SPEED SHAFT AND IDLER GEAR ................................................................................................. 5-32
FORWARD CLUTCH SHAFT ..................................................................................................................... 5-20
FORWARD, REVERSE AND SECOND, - AND THIRD OR FOURTH CLUTCH SHAFTS ......................... 5-18
FOURTH SPEED CLUTCH SHAFT ............................................................................................................ 5-30
INPUT DRIVE GEARS ................................................................................................................................ 5-12
OUTPUT SHAFT ......................................................................................................................................... 5-34
PUMP DRIVE .............................................................................................................................................. 5-14
REGULATOR VALVE AND HYDRAULIC PUMP ........................................................................................ 5-36
REMOTE FILTER AND ADAPTER ............................................................................................................. 5-38
REVERSE AND SECOND CLUTCH SHAFT .............................................................................................. 5-26
THIRD SPEED CLUTCH SHAFT ................................................................................................................ 5-22
THIRD SPEED GEARS ............................................................................................................................... 5-24
TORQUE CONVERTER AND DRIVE PLATE ............................................................................................ 5-16
TORQUE CONVERTER HOUSING ............................................................................................................ 5-4
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE .............................................................................. 5-10
TRANSMISSION HOSES
STAGE IIIA ENGINE ................................................................................................................................... 5-44
STAGE IV ENGINE ..................................................................................................................................... 5-46
TRANSMISSION MOUNTING ......................................................................................................................... 5-2

©2015 HYSTER COMPANY See Service Manual 5-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION MOUNTING (FIGURE 5-1)

ITEM PART NO. DESCRIPTION QTY

1 4086287 Bracket Wldmt .................................................................................................... 1
2 4086291 Bracket Wldmt .................................................................................................... 1
3 293736 Capscrew ............................................................................................................ 2
4 296434 Washer ............................................................................................................... 2
5 4060983 Rubber Mount ..................................................................................................... 2
6 4060984 Washer ............................................................................................................... 2
7 292660 Nut ...................................................................................................................... 2
8 293706 Capscrew ............................................................................................................ 8
9 296430 Washer ............................................................................................................... 8
10 131137 Capscrew ............................................................................................................ 12
11 1350911 Strap ................................................................................................................... 1
12 1329259 Capscrew ............................................................................................................ 8
13 292682 Lockwasher ......................................................................................................... 8
14 15157 Lockwasher ......................................................................................................... 11

5-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 5-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-2)

TORQUE CONVERTER HOUSING

5-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
TORQUE CONVERTER HOUSING

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1612291 Converter Housing Assembly ......................................................................... 1
1 1612292 Converter Housing Expansion Plug Assembly .......................................... 1
2 1612293 Plug (Expansion) ................................................................................... 3
3 330504 Nut .............................................................................................................. 1
4 1612302 Sleeve ........................................................................................................ 1
5 330520 Washer ....................................................................................................... 3
6 15155 Lockwasher ................................................................................................ 5
7 16374 Capscrew ................................................................................................... 5
8 1612304 Sleeve ........................................................................................................ 1
9 1612303 Sleeve ........................................................................................................ 1
10 1612294 Plug ............................................................................................................ 1
11 1612295 O-Ring ........................................................................................................ 1
12 1389118 Clip ............................................................................................................. 2
13 1612298 Tube ........................................................................................................... 1
14 1314145 O-Ring ........................................................................................................ 2
15 1612297 Tube ........................................................................................................... 1
16 1612296 Tube ........................................................................................................... 1
17 330511 Plug ............................................................................................................ 1
18 1612305 Plug ............................................................................................................ 2
19 1390055 O-Ring ........................................................................................................ 2
20 1612301 Tube ........................................................................................................... 1
21 1579021 Sensor , Speed ............................................................................................... 1
22 1579011 O-Ring ........................................................................................................ 1
23 15316 Fitting .............................................................................................................. 1
24 330527 Breather .......................................................................................................... 1
25 15370 Fitting .............................................................................................................. 1
26 4027241 Switch (Temperature) ..................................................................................... 1
27 1556911 Adapter ........................................................................................................... 1
28 1612305 Plug ................................................................................................................ 1
29 1390055 O-Ring ............................................................................................................ 1
30 14349 Fitting (Pipe Plug) ........................................................................................... 2
31 1612312 O-Ring ............................................................................................................ 3
32 1612311 Cover .............................................................................................................. 3
33 1612314 Lockwasher .................................................................................................... 12
34 1612313 Capscrew ....................................................................................................... 12
35 330502 Pin .................................................................................................................. 2
36 1390038 Gasket ............................................................................................................ 1
37 15157 Lockwasher .................................................................................................... 23
38 1612306 Capscrew ....................................................................................................... 14
39 1384794 Screw ............................................................................................................. 9
40 1612309 Sensor-Speed (Turbine) ................................................................................. 1
41 1579011 O-Ring ........................................................................................................ 1
a 1612321 Bracket ........................................................................................................... 2
4027260 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 5-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

FOOTNOTES:
a Not Illustrated

5-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 5-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-3)

CASE AND REAR COVER

5-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
CASE AND REAR COVER

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1612334 Tube (Suction) ................................................................................................ 1
2 15156 Lockwasher .................................................................................................... 2
3 16597 Capscrew ....................................................................................................... 2
4 1612335 O-Ring ............................................................................................................ 1
5 1612330 Gasket ............................................................................................................ 1
6 4027243 Cover Assy (Rear) .......................................................................................... 1
7 1612293 Plug (Expansion) ........................................................................................ 1
8 15157 Lockwasher .................................................................................................... 44
9 1504229 Screw ............................................................................................................. 37
10 1390037 Screw ............................................................................................................. 7
11 1612313 Capscrew ....................................................................................................... 7
12 1612314 Lockwasher .................................................................................................... 4
13 4027244 Cover (Baffle) ................................................................................................. 1
14 1612337 Baffle .............................................................................................................. 1
15 1612339 Tube ............................................................................................................... 3
16 330502 Pin .................................................................................................................. 2
17 130625 O-Ring ............................................................................................................ 6
18 14385 Fitting .............................................................................................................. 2
19 1612322 Case ............................................................................................................... 1
20 330504 Nut .............................................................................................................. 6
21 1612323 Tube (First Speed Clutch Pressure) ........................................................... 1
22 1612324 Tube (Low Shaft Rear Bearing Lube) ........................................................ 1
23 1612325 Tube (Third Speed Clutch Pressure) ......................................................... 1
24 1612332 Drain Plug (Magnetic) ..................................................................................... 1
25 1612342 Screw ............................................................................................................. 3
26 1612312 O-Ring ............................................................................................................ 1
27 1612311 Cover .............................................................................................................. 1
28 1612333 Sensor-Speed (Output) .................................................................................. 1
29 1579011 O-Ring ........................................................................................................ 1
30 1579021 Sensor , Speed (Drum) .................................................................................. 1
31 1579011 O-Ring ........................................................................................................ 1
32 1655456 Sensor (Temperature) .................................................................................... 1
33 1708911 Washer ........................................................................................................... 6
a 1612347 Bracket ........................................................................................................... 4
4027260 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 5-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-4)

TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE

5-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1389152 Piston Ring ..................................................................................................... 1
2 1612351 Snap Ring ....................................................................................................... 1
3 1612350 Spacer ............................................................................................................ 1
4 1612348 Bearing , Turbine Shaft (Front) ....................................................................... 1
5 1612361 Shaft , Turbine ................................................................................................ 1
6 1612360 Snap Ring ....................................................................................................... 1
7 1612349 Bearing , Turbine Shaft (Rear) ....................................................................... 1
8 1530734 O-Ring ............................................................................................................ 1
9 1612353 Support (Stator) .............................................................................................. 1
10 1313903 Lockwasher .................................................................................................... 7
11 1707492 Screw ............................................................................................................. 7
12 1456013 Sealing Ring ................................................................................................... 1
13 330532 Seal ................................................................................................................ 1
14 1389158 Sealing Ring ................................................................................................... 1
15 1389159 Baffle .............................................................................................................. 1
16 1457147 Retainer .......................................................................................................... 1
4027260 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 5-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-5)

INPUT DRIVE GEARS

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1612361 Shaft , Turbine ................................................................................................ 1
2 1612362 Gear , Clutch Driven ....................................................................................... 2

5-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 5-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-6)

PUMP DRIVE

5-14 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
PUMP DRIVE

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1504252 Snap Ring ....................................................................................................... 2
2 1708933 Ball Bearing .................................................................................................... 2
3 1612363 Support ........................................................................................................... 2
4 1504253 Gear , Auxiliary Pump Drive (RH) .................................................................. 2
5 1492678 Screw ............................................................................................................. 4
6 1492679 Washer ........................................................................................................... 4
7 1708934 Drive Gear , Charge Pump ............................................................................. 1
8 330534 Snap Ring ....................................................................................................... 1
9 1612470 Gear (Impeller Hub) ........................................................................................ 1
10 15158 Washer ........................................................................................................... 2
11 1504250 Screw ............................................................................................................. 2
12 1612472 Washer ........................................................................................................... 4
13 1708936 Ball Bearing .................................................................................................... 1
14 1311816 Retaining Ring ................................................................................................ 1
15 1708935 Support ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 5-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-7)

TORQUE CONVERTER AND DRIVE PLATE

5-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
TORQUE CONVERTER AND DRIVE PLATE

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1612475 Hub , Turbine .................................................................................................. 1
2 1612476 Snap Ring ....................................................................................................... 1
3 1389153 Snap Ring ....................................................................................................... 1
4 1566639 Stator .............................................................................................................. 1
5 1389188 Spacer ............................................................................................................ 1
6 1389189 Snap Ring ....................................................................................................... 1
7 1389190 Bearing ........................................................................................................... 1
8 1566643 Hub (Impeller) ................................................................................................. 1
9 1389192 O-Ring ............................................................................................................ 1
10 1566642 Impeller ........................................................................................................... 1
11 1389194 Ring ................................................................................................................ 1
12 1389195 Screw ............................................................................................................. 8
13 1566640 Turbine ........................................................................................................... 1
14 1389204 Screw ............................................................................................................. 5
15 1708941 Capscrew ....................................................................................................... 10
16 1471418 O-Ring ............................................................................................................ 1
17 1492675 Kit-Drive Plate Torque Converter ................................................................... 1
18 ..... Drive Plate .................................................................................................. 5
19 1389207 Back-Up Ring ............................................................................................. 1
20 1389208 Capscrew ................................................................................................... 14
21 1707493 Cover .............................................................................................................. 1
22 15157 Lockwasher .................................................................................................... 32
23 18558 Capscrew ....................................................................................................... 32
24 1389200 Bearing ........................................................................................................... 1
25 1389201 O-Ring ............................................................................................................ 1
26 1612350 Spacer ............................................................................................................ 1
27 1612351 Snap Ring ....................................................................................................... 1
28 1612477 Snap Ring ....................................................................................................... 1
29 1389202 Hub ................................................................................................................. 1
4027260 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 5-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-8)

FORWARD, REVERSE AND SECOND, — AND THIRD OR FOURTH CLUTCH SHAFTS

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 4027247 Shaft (Forward) .............................................................................................. 1
2 4027248 Shaft (Reverse, Second Speed) ..................................................................... 1
3 1612909 Shaft (Third, Fourth Speed) ............................................................................ 1

5-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION (FIGURE 5-9)

FIRST SPEED GEARS

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1707497 Shaft and Drum Assy (Third Clutch) ............................................................... 1
2 1612495 Gear (First Speed) .......................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 5-19

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-10)

FORWARD CLUTCH SHAFT

5-20 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
FORWARD CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
4024314 Transmission Assy (TE27) ......................................................................... 1 ..
4024315 Transmission Assy (TE32) ......................................................................... .. 1
1 1612510 Piston Ring ............................................................................................ 2 2
2 1566652 Retaining Ring ....................................................................................... 3 3
3 1612509 Bearing , Rear ........................................................................................ 1 1
4 1612507 Bearing , Clutch Driven Gear ................................................................. 1 1
5 1612508 Bearing , Rear ........................................................................................ 1 1
6 1612362 Gear , Clutch Driven .............................................................................. 1 1
7 4027250 Spring (Piston Return) ........................................................................... 1 1
8 4027251 Sleeve .................................................................................................... 1 1
9 1612504 Snap Ring .............................................................................................. 1 1
10 1612503 Seal ........................................................................................................ 1 1
11 1612502 Plate ....................................................................................................... .. 1
11 1707618 Plate ....................................................................................................... 1 ..
12 4001167 Clutch Disk , Inner ................................................................................. 8 11
13 1612501 Outer Clutch Disk ................................................................................... 8 11
14 1612497 Clutch Assy (Clutch Piston) ................................................................... 1 1
15 ..... Screen ............................................................................................... 1 1
16 1504264 Seal ................................................................................................... 1 1
17 1612498 Seal ................................................................................................... 1 1
18 1612514 Retainer ................................................................................................. 1 1
19 1612351 Snap Ring .............................................................................................. 1 1
20 1612350 Spacer ................................................................................................... 1 1
21 1389200 Bearing .................................................................................................. 1 1
22 1612515 Snap Ring .............................................................................................. 1 1
23 4027247 Shaft (Forward) ...................................................................................... 1 1
4027260 Kit-Seal .................................................................................................. 1 1

©2015 HYSTER COMPANY See Service Manual 5-21

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-11)

THIRD SPEED CLUTCH SHAFT

5-22 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
THIRD SPEED CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
4024314 Transmission Assy (TE27) ......................................................................... 1 ..
4024315 Transmission Assy (TE32) ......................................................................... .. 1
1 1612532 Piston Ring ............................................................................................ 2 2
2 1612531 Snap Ring .............................................................................................. 1 1
3 1389220 Bearing .................................................................................................. 1 1
4 1612530 Snap Ring .............................................................................................. 2 2
5 1389219 Bearing .................................................................................................. 1 1
6 1311716 Washer .................................................................................................. 1 1
7 1566652 Retaining Ring ....................................................................................... 1 1
8 1612540 Gear (Third Speed) ................................................................................ 1 1
9 1612526 Spacer ................................................................................................... 1 1
10 1612525 Return Spring ......................................................................................... 1 1
11 1612527 Retainer ................................................................................................. 1 1
12 330617 Retainer Plate ........................................................................................ 1 1
13 1611597 Plate ....................................................................................................... 1 ..
13 1612523 Plate ....................................................................................................... .. 1
14 4001168 Clutch Disk (Outer) ................................................................................ 8 11
15 1708942 Clutch Disk (Inner) ................................................................................. 9 12
16 4001169 Clutch Disk (Outer Half) ......................................................................... 2 2
17 1612516 Clutch Assy (Clutch Piston) ................................................................... 1 1
18 ..... Screen ............................................................................................... 1 1
19 1504264 Seal ................................................................................................... 1 1
20 1612517 Seal ................................................................................................... 1 1
21 143452 Capscrew ............................................................................................... 4 4
22 15159 Washer .................................................................................................. 4 4
23 1707498 Cap ........................................................................................................ 1 1
24 1557007 Plug ........................................................................................................ 1 1
25 1557008 O-Ring ............................................................................................... 1 1
26 79970 O-Ring ................................................................................................... 1 1
27 109453 O-Ring ................................................................................................... 1 1
28 1612351 Snap Ring .............................................................................................. 1 1
29 1612350 Spacer ................................................................................................... 1 1
30 1389200 Bearing .................................................................................................. 1 1
31 1612909 Shaft (Third, Fourth Speed) ................................................................... 1 1
4027260 Kit-Seal .................................................................................................. 1 1

©2015 HYSTER COMPANY See Service Manual 5-23

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-12)

THIRD SPEED GEARS

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1612540 Gear (Third Speed) ........................................................................................ 1
2 1612541 Gear (Third Speed, Driven) ............................................................................ 1

5-24 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 5-25

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-13)

REVERSE AND SECOND CLUTCH SHAFT

5-26 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
REVERSE AND SECOND CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
4024314 Transmission Assy (TE27) ......................................................................... 1 ..
4024315 Transmission Assy (TE32) ......................................................................... .. 1
1 1612510 Piston Ring ............................................................................................ 3 3
2 1566652 Retaining Ring ....................................................................................... 4 4
3 1504290 Bearing .................................................................................................. 1 1
4 1504291 Ring ....................................................................................................... 1 1
5 1612567 Thrust Washer ....................................................................................... 1 1
6 1612507 Bearing , Clutch Driven Gear ................................................................. 1 1
7 1612508 Bearing , Rear ........................................................................................ 1 1
8 1612362 Gear , Clutch Driven .............................................................................. 1 1
9 1612504 Snap Ring .............................................................................................. 2 2
10 1612503 Seal ........................................................................................................ 1 1
11 1612502 Plate ....................................................................................................... .. 1
11 1707618 Plate ....................................................................................................... 1 ..
12 4001167 Clutch Disk , Inner ................................................................................. 14 18
13 1612501 Outer Clutch Disk ................................................................................... 8 11
14 4027250 Spring .................................................................................................... 1 1
15 4027251 Sleeve .................................................................................................... 1 1
16 1612497 Clutch Assy (Clutch Piston) ................................................................... 2 2
17 ..... Screen ............................................................................................... 1 1
18 1504264 Seal ................................................................................................... 1 1
19 1612498 Seal ................................................................................................... 1 1
20 4027248 Shaft (Reverse, Second Speed) ............................................................ 1 1
21 1612568 Hub , Clutch Disc ................................................................................... 1 1
22 1389232 Ring ....................................................................................................... 1 1
23 1389231 Retaining Ring ....................................................................................... 1 1
24 1612569 Snap Ring .............................................................................................. 1 1
25 1611600 Plate ....................................................................................................... 1 ..
25 1612550 Plate ....................................................................................................... .. 1
26 1612549 Friction Disk , Outer ............................................................................... 6 7
27 4027253 Spring .................................................................................................... 1 1
28 1612547 Spacer , Clutch Piston ........................................................................... 1 1
4027260 Kit-Seal .................................................................................................. 1 1

©2015 HYSTER COMPANY See Service Manual 5-27

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-14)

FIRST SPEED CLUTCH SHAFT

5-28 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
FIRST SPEED CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
4024314 Transmission Assy (TE27) ......................................................................... 1 ..
4024315 Transmission Assy (TE32) ......................................................................... .. 1
1 1612693 Snap Ring .............................................................................................. 1 1
2 1612684 Retainer ................................................................................................. 1 1
3 1612690 Bearing .................................................................................................. 1 1
4 1612691 Spacer ................................................................................................... 1 1
5 1612692 Snap Ring .............................................................................................. 1 1
6 1612541 Gear (Third Speed, Driven) ................................................................... 1 1
7 1504295 Bearing .................................................................................................. 1 1
8 1707497 Shaft and Drum Assy (Third Clutch) ...................................................... 1 1
9 1612497 Clutch Assy (Clutch Piston) ................................................................... 1 1
10 ..... Screen ............................................................................................... 1 1
11 1612498 Seal ................................................................................................... 1 1
12 1504264 Seal ................................................................................................... 1 1
13 1612504 Snap Ring .............................................................................................. 1 1
14 1611600 Plate ....................................................................................................... 1 ..
14 1612550 Plate ....................................................................................................... .. 1
15 1612549 Friction Disk , Outer ............................................................................... 10 11
16 4001167 Clutch Disk , Inner ................................................................................. 10 11
17 1566652 Retaining Ring ....................................................................................... 1 1
18 1612680 Retainer ................................................................................................. 1 1
19 1612678 Spring (Disc) .......................................................................................... 1 1
20 1612679 Spacer ................................................................................................... 1 1
21 143452 Capscrew ............................................................................................... 4 4
22 15159 Washer .................................................................................................. 4 4
23 1557007 Plug ........................................................................................................ 2 2
24 1557008 O-Ring ............................................................................................... 1 1
25 4032669 Kit -Bearing Cap .................................................................................... 1 1
25 1707501 Cap .................................................................................................... 1 1
26 79970 O-Ring ............................................................................................... 2 2
27 1608626 O-Ring ................................................................................................... 1 1
28 1612532 Piston Ring ............................................................................................ 2 2
29 1612697 Nut ......................................................................................................... 1 1
30 1612696 Disk Spring ............................................................................................ 1 1
31 1612695 Bearing .................................................................................................. 1 1
32 1612694 Bearing .................................................................................................. 1 1
33 1311716 Washer .................................................................................................. 1 1
34 1612682 Bearing .................................................................................................. 1 1
35 1612495 Gear (First Speed) ................................................................................. 1 1
4027260 Kit-Seal .................................................................................................. 1 1

©2015 HYSTER COMPANY See Service Manual 5-29

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-15)

FOURTH SPEED CLUTCH SHAFT

5-30 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
FOURTH SPEED CLUTCH SHAFT

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1612532 Piston Ring ..................................................................................................... 2
2 1612477 Snap Ring ....................................................................................................... 1
3 1612710 Bearing ........................................................................................................... 1
4 1612711 Snap Ring ....................................................................................................... 1
5 1612909 Shaft (Third, Fourth Speed) ............................................................................ 1
6 1612516 Clutch Assy (Clutch Piston) ............................................................................ 1
7 ..... Screen ........................................................................................................ 1
8 1612517 Seal ............................................................................................................ 1
9 1504264 Seal ............................................................................................................ 1
10 1612713 Hub ................................................................................................................. 1
11 1389232 Ring ................................................................................................................ 1
12 1566652 Retaining Ring ................................................................................................ 1
13 1612527 Retainer .......................................................................................................... 1
14 1612525 Return Spring ................................................................................................. 1
15 1612526 Spacer ............................................................................................................ 1
16 330617 Retainer Plate ................................................................................................. 1
17 1612523 Plate ............................................................................................................... 1
18 4001169 Clutch Disk (Outer Half) ................................................................................. 2
19 1708942 Clutch Disk (Inner) .......................................................................................... 11
20 4001168 Clutch Disk (Outer) ......................................................................................... 10
4027260 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 5-31

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-16)

FIRST SPEED SHAFT AND IDLER GEAR

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1612716 Idler Gear ....................................................................................................... 1
2 1612717 Shaft (First Speed) ......................................................................................... 1

5-32 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 5-33

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-17)

OUTPUT SHAFT

5-34 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
OUTPUT SHAFT

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1566695 Bearing ........................................................................................................... 1
2 1612723 Snap Ring ....................................................................................................... 1
3 1612721 Retainer .......................................................................................................... 1
4 1612720 Bearing ........................................................................................................... 1
5 1612692 Snap Ring ....................................................................................................... 2
6 1612716 Idler Gear ....................................................................................................... 1
7 1612718 Shaft ............................................................................................................... 1
8 1504393 Nut .................................................................................................................. 1
9 1612732 Washer ........................................................................................................... 1
10 1504391 O-Ring ............................................................................................................ 1
11 1612734 Flange ............................................................................................................ 1
12 1612725 Oil Seal ........................................................................................................... 1
13 1557007 Plug ................................................................................................................ 1
14 1557008 O-Ring ........................................................................................................ 1
15 1389215 Nut .................................................................................................................. 4
16 15159 Washer ........................................................................................................... 4
17 1707593 Cap ................................................................................................................. 1
18 1311830 Stud ................................................................................................................ 4
19 79970 O-Ring ............................................................................................................ 1
20 109453 O-Ring ............................................................................................................ 1
21 1389200 Bearing ........................................................................................................... 1
4027260 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 5-35

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-18)

REGULATOR VALVE AND HYDRAULIC PUMP

5-36 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
REGULATOR VALVE AND HYDRAULIC PUMP

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1612740 Snap Ring ....................................................................................................... 1
2 1612739 Shaft (Gear To Pump) .................................................................................... 1
3 1612736 Gasket ............................................................................................................ 1
4 4027255 Regulator Valve .............................................................................................. 1
5 177946 Lockwasher .................................................................................................... 8
6 1612748 Screw ............................................................................................................. 8
7 1612311 Cover .............................................................................................................. 1
8 1612314 Lockwasher .................................................................................................... 4
9 1612313 Capscrew ....................................................................................................... 4
10 1612312 O-Ring ............................................................................................................ 1
11 1612737 O-Ring ............................................................................................................ 1
12 1612743 Adapter , Suction ............................................................................................ 1
13 1612741 Screw ............................................................................................................. 2
14 1612738 Hydraulic Pump .............................................................................................. 1
15 1612747 O-Ring ............................................................................................................ 2
16 1612746 Clamp ............................................................................................................. 2
17 1612745 Hose ............................................................................................................... 1
18 1612742 Adapter ........................................................................................................... 1
19 1612744 Capscrew ....................................................................................................... 8
4027260 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 5-37

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-19)

REMOTE FILTER AND ADAPTER

5-38 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
REMOTE FILTER AND ADAPTER

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
1 1612313 Capscrew ....................................................................................................... 16
2 1612314 Lockwasher .................................................................................................... 16
3 1612311 Cover .............................................................................................................. 4
4 1612312 O-Ring ............................................................................................................ 4
5 1612864 Adapter ........................................................................................................... 2
6 1556992 Transmission Filter ......................................................................................... 2
7 1612863 Adapter ........................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 5-39

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION (FIGURE 5-20)

CONTROL VALVE

5-40 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION
CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

4024314 Transmission Assy (TE27) .................................................................................. 1
4024315 Transmission Assy (TE32) .................................................................................. 1
4027257 Hydraulic Control Valve .................................................................................. 1
1 4027258 Valve .......................................................................................................... 1
2 ..... Expansion Plug ...................................................................................... 29
3 4015496 Plug (Orifice) .......................................................................................... 1
4 4015132 Solenoid ..................................................................................................... 3
5 1324792 O-Ring ................................................................................................... 1
6 1324790 Retainer ................................................................................................. 2
7 1655638 Capscrew ................................................................................................... 6
8 4015497 Solenoid Assembly ..................................................................................... 1
9 4012265 O-Ring ................................................................................................... 1
10 4012267 O-Ring ................................................................................................... 1
11 1655799 O-Ring ................................................................................................... 1
12 4012266 O-Ring ................................................................................................... 1
13 4027259 Solenoid ..................................................................................................... 2
14 1504400 O-Ring ................................................................................................... 1
15 1612905 O-Ring ................................................................................................... 1
16 1530732 O-Ring ................................................................................................... 1
17 1324790 Retainer ................................................................................................. 1
18 4015133 Spool .......................................................................................................... 3
19 4015134 Pin .............................................................................................................. 3
20 4024031 Spring ......................................................................................................... 3
21 4015499 Plug ............................................................................................................ 1
22 104681 O-Ring ................................................................................................... 1
23 1655633 Sensor (Valve Pressure) ............................................................................ 2
24 1655459 Plug ............................................................................................................ 2
25 60653 O-Ring ................................................................................................... 1
26 1655460 Plug ............................................................................................................ 10
27 1557008 O-Ring ................................................................................................... 1
28 1590532 Lockwasher ................................................................................................ 16
29 4015500 Capscrew ................................................................................................... 16
30 4012272 Gasket (Valve to Transmission Case) ........................................................ 1
4027260 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 5-41

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

DRIVE SHAFT (FIGURE 5-21)

ITEM PART NO. DESCRIPTION QTY

1 1375899 Capscrew ............................................................................................................ 4
2 303111 Nut ...................................................................................................................... 4
3 4010980 Drive Shaft .......................................................................................................... 1
3 1564598 Universal Joint Kit ........................................................................................... 2
4 1536295 Plate .................................................................................................................... 1
5 302402 Locknut ............................................................................................................... 6
6 246001 Capscrew ............................................................................................................ 6
7 320161 Washer ............................................................................................................... 12
8 293667 Capscrew ............................................................................................................ 4
9 1611525 Plate .................................................................................................................... 1

5-42 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 5-43

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION HOSES (FIGURE 5-22)

STAGE IIIA ENGINE

5-44 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION HOSES
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4064882 Hose Assy ........................................................................................................... 1
2 4085642 Hose Assy ........................................................................................................... 1
3 169787 O-Ring ................................................................................................................ 11
4 190757 Clamp (Split Half) ................................................................................................ 22
5 287860 Capscrew ............................................................................................................ 40
6 292682 Lockwasher ......................................................................................................... 44
7 136985 Capscrew ............................................................................................................ 6
8 320159 Washer ............................................................................................................... 10
9 4085643 Hose Assy ........................................................................................................... 3
10 1473943 Adapter ............................................................................................................... 4
11 4085644 Hose Assy ........................................................................................................... 1
12 1326948 Clamp ................................................................................................................. 1
13 287854 Capscrew ............................................................................................................ 3
14 302401 Locknut ............................................................................................................... 1
15 1618450 Bracket ................................................................................................................ 1
16 1565357 Tube Wldmt ........................................................................................................ 1
17 1555062 Dipstick (Oil Level) .............................................................................................. 1
18 4085641 Hose Assy ........................................................................................................... 1
19 4064883 Hose Assy ........................................................................................................... 1
20 302402 Locknut ............................................................................................................... 2
21 320161 Washer ............................................................................................................... 4
22 292531 Capscrew ............................................................................................................ 2
23 4072770 Clamp ................................................................................................................. 2
24 1486761 Fitting .................................................................................................................. 2
25 1483901 By-Pass Valve (Thermo By-Pass) ...................................................................... 1
26 287750 Capscrew ............................................................................................................ 2
27 320157 Washer ............................................................................................................... 2
28 302400 Nut ...................................................................................................................... 2
29 1470857 Fitting .................................................................................................................. 3
30 4012561 Bracket ................................................................................................................ 1
31 1487091 Fitting .................................................................................................................. 1
32 296027 Capscrew ............................................................................................................ 4

©2015 HYSTER COMPANY See Service Manual 5-45

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TRANSMISSION HOSES (FIGURE 5-23)

STAGE IV ENGINE

5-46 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRANSMISSION HOSES
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4064882 Hose Assy ........................................................................................................... 1
2 4085642 Hose Assy ........................................................................................................... 1
3 169787 O-Ring ................................................................................................................ 11
4 190757 Clamp (Split Half) ................................................................................................ 22
5 287860 Capscrew ............................................................................................................ 40
6 292682 Lockwasher ......................................................................................................... 44
7 136985 Capscrew ............................................................................................................ 6
8 320159 Washer ............................................................................................................... 8
9 4085643 Hose Assy ........................................................................................................... 1
10 1473943 Adapter ............................................................................................................... 4
11 4085644 Hose Assy ........................................................................................................... 1
12 1326948 Clamp ................................................................................................................. 1
13 287854 Capscrew ............................................................................................................ 1
14 302401 Locknut ............................................................................................................... 1
15 1618450 Bracket ................................................................................................................ 1
16 1565357 Tube Wldmt ........................................................................................................ 1
17 1555062 Dipstick (Oil Level) .............................................................................................. 1
18 4085641 Hose Assy ........................................................................................................... 1
19 4064883 Hose Assy ........................................................................................................... 1
20 302402 Locknut ............................................................................................................... 2
21 320161 Washer ............................................................................................................... 6
22 292531 Capscrew ............................................................................................................ 2
23 4072770 Clamp ................................................................................................................. 2
24 1486761 Fitting .................................................................................................................. 2
25 1483901 By-Pass Valve (Thermo By-Pass) ...................................................................... 1
26 287750 Capscrew ............................................................................................................ 2
27 320157 Washer ............................................................................................................... 2
28 302400 Nut ...................................................................................................................... 2
29 1470857 Fitting .................................................................................................................. 3
30 4012561 Bracket ................................................................................................................ 1
31 132860 Capscrew ............................................................................................................ 2
32 1487091 Fitting .................................................................................................................. 1
33 296027 Capscrew ............................................................................................................ 4

©2015 HYSTER COMPANY See Service Manual 5-47

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NOTES

5-48 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

6 DRIVE AXLE
 UNIT CODE D222
04/2015 EUROPE

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

DIFFERENTIAL AND CARRIER ASSEMBLY ................................................................................................. 6-4

DRIVE AXLE MOUNTING ............................................................................................................................... 6-2
DRIVE WHEELS AND TIRES
18.00 X 25 ................................................................................................................................................... 6-14
18.00 X 33 ................................................................................................................................................... 6-16
HUB ASSEMBLY ............................................................................................................................................. 6-6
PARK BRAKE ASSEMBLY ............................................................................................................................. 6-12
PARK BRAKE RETAINER .............................................................................................................................. 6-10
SERVICE BRAKE ASSEMBLY ....................................................................................................................... 6-8

©2015 HYSTER COMPANY See Service Manual 6-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

DRIVE AXLE MOUNTING (FIGURE 6-1)

ITEM PART NO. DESCRIPTION QTY

1 4010976 Bolt ...................................................................................................................... 12
2 221728 Nut ...................................................................................................................... 12

6-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 6-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

DIFFERENTIAL AND CARRIER ASSEMBLY (FIGURE 6-2)

6-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

DIFFERENTIAL AND CARRIER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
4085629 Drive Axle Assembly ........................................................................................... 1
1 4021808 Ring ................................................................................................................ 2
2 4021804 Bearing ........................................................................................................... 1
3 4052215 Bearing , Tapered Roller ................................................................................ 1
4 4021796 Differential Housing ........................................................................................ 1
5 4021823 Roll Pin ........................................................................................................... 6
6 4021800 Disk ................................................................................................................ 2
7 4021798 Gear ............................................................................................................... 2
8 4021797 Spider ............................................................................................................. 1
9 4021799 Pinion ............................................................................................................. 4
10 4021821 Nut .................................................................................................................. 1
11 4021801 Bushing .......................................................................................................... 4
12 4021794 Ring Gear ....................................................................................................... 1
13 4021795 Differential Housing ........................................................................................ 1
14 4021802 Screw ............................................................................................................. 12
15 4021803 Capscrew ....................................................................................................... 16
16 4021807 Capscrew ....................................................................................................... 4
17 4021806 Differential Carrier .......................................................................................... 1
18 4021810 Capscrew ....................................................................................................... 16
19 4021790 Capscrew ....................................................................................................... 2
20 4021809 Lockplate ........................................................................................................ 2
21 4021811 Plug ................................................................................................................ 1
22 4021812 Ring ................................................................................................................ 1
23 4021793 Pinion ............................................................................................................. 1
24 4021813 Bearing ........................................................................................................... 1
25 4021814 Thrust Washer ................................................................................................ 1
26 4021816 Bushing .......................................................................................................... 1
27 4021815 Thrust Washer ................................................................................................ 1
28 4021817 Bearing ........................................................................................................... 1
29 4021820 Flange ............................................................................................................ 1
30 4021819 Sealing Ring ................................................................................................... 1
31 4021822 O-Ring ............................................................................................................ 1
32 4021818 Cover .............................................................................................................. 1
33 296010 Capscrew ....................................................................................................... 6

©2015 HYSTER COMPANY See Service Manual 6-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HUB ASSEMBLY (FIGURE 6-3)

6-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HUB ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
4085629 Drive Axle Assembly ........................................................................................... 1
1 4092314 Drive Axle Housing ......................................................................................... 1
2 4021729 Breather .......................................................................................................... 1
3 1482356 Plug ................................................................................................................ 2
4 1482357 Sealing Ring ................................................................................................... 6
5 4021784 Pin .................................................................................................................. 6
6 4021786 Roll Pin ........................................................................................................... 6
7 4021730 Axle Shaft ....................................................................................................... 2
8 4021782 Needle Bearing ............................................................................................... 6
9 4021733 Sealing Ring ................................................................................................... 4
10 4021787 Ring Gear ....................................................................................................... 2
11 4021735 Spacer ............................................................................................................ 2
12 4052212 Bearing ........................................................................................................... 4
13 4021731 Wheel Hub ...................................................................................................... 2
14 4052211 Plug ................................................................................................................ 1
15 4021788 Carrier ............................................................................................................ 2
16 4021787 Ring Gear ....................................................................................................... 2
17 4021789 Retainer .......................................................................................................... 6
18 4021790 Capscrew ....................................................................................................... 12
19 1482345 Nut .................................................................................................................. 2
20 1472787 Bolt ................................................................................................................. 2
21 4021777 Thrust Plate .................................................................................................... 2
22 4021774 Gear ............................................................................................................... 2
23 4021776 Snap Ring ....................................................................................................... 2
24 4021775 Snap Ring ....................................................................................................... 2
25 4021767 Carrier ............................................................................................................ 2
26 4021771 Thrust Plate .................................................................................................... 4
27 4021773 Gear ............................................................................................................... 2
28 1472800 Thrust Washer ................................................................................................ 12
29 4021768 O-Ring ............................................................................................................ 2
30 4021772 Screw ............................................................................................................. 44
31 4021766 Housing .......................................................................................................... 2
32 4021770 Sealing Ring ................................................................................................... 2
33 4052338 Plug ................................................................................................................ 2
34 4021778 Gear ............................................................................................................... 10
35 4021785 Roll Pin ........................................................................................................... 10
36 1482357 Sealing Ring ................................................................................................... 3
37 4021783 Pin .................................................................................................................. 10
38 4021779 Gear ............................................................................................................... 6
39 4085333 O-Ring ............................................................................................................ 10
40 4021780 Thrust Washer ................................................................................................ 20
41 4021781 Needle Bearing ............................................................................................... 40
42 4021811 Plug ................................................................................................................ 1
43 4021812 Ring ................................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 6-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SERVICE BRAKE ASSEMBLY (FIGURE 6-4)

6-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SERVICE BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
4085629 Drive Axle Assembly ........................................................................................... 1
1 4021745 O-Ring ............................................................................................................ 2
2 4021743 Disk Carrier .................................................................................................... 2
3 4021744 Capscrew ....................................................................................................... 48
4 4021757 Seal ................................................................................................................ 2
5 4052213 Housing .......................................................................................................... 2
6 4021750 O-Ring ............................................................................................................ 2
7 4021759 Plug ................................................................................................................ 2
8 4021760 Sealing Ring ................................................................................................... 4
9 4052214 Brake Disk ...................................................................................................... 16
10 4021739 Brake Disk ...................................................................................................... 16
11 4021742 Screw ............................................................................................................. 4
12 4021741 Bushing .......................................................................................................... 4
13 4021764 Capscrew ....................................................................................................... 16
15 4021763 Pipe ................................................................................................................ 16
16 4021765 Spring ............................................................................................................. 16
17 4021740 Piston ............................................................................................................. 2
18 4021746 Gasket ............................................................................................................ 2
19 4021747 Gasket ............................................................................................................ 2
20 4021748 Housing .......................................................................................................... 2
21 4021753 O-Ring ............................................................................................................ 8
22 4021756 Capscrew ....................................................................................................... 32
23 4021761 Socket ............................................................................................................ 2
24 296076 Capscrew ....................................................................................................... 52
25 4021762 Bleeder Valve ................................................................................................. 2
26 4021751 O-Ring ............................................................................................................ 2
27 4021752 O-Ring ............................................................................................................ 2
28 1482356 Plug ................................................................................................................ 2
29 4021758 Sealing Ring ................................................................................................... 2
30 4021755 Screw ............................................................................................................. 8

©2015 HYSTER COMPANY See Service Manual 6-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

PARK BRAKE RETAINER (FIGURE 6-5)

ITEM PART NO. DESCRIPTION QTY

4085629 Drive Axle Assembly ........................................................................................... 1
1 4021825 Brake Carrier .................................................................................................. 1
2 4021826 O-Ring ............................................................................................................ 2
3 ..... Park Brake (FFigure 6-6).............................................................................. 1
4 4021845 Capscrew ....................................................................................................... 6
5 ..... Nut .................................................................................................................. 4
6 4021827 Brake Disk ...................................................................................................... 1
7 4021828 Capscrew ....................................................................................................... 12

6-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 6-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

PARK BRAKE ASSEMBLY (FIGURE 6-6)

6-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

PARK BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
4021824 Brake Assy .......................................................................................................... 1
1 4021837 Capscrew ....................................................................................................... 2
2 4021838 Nut .................................................................................................................. 2
3 4021835 Dust Cap ........................................................................................................ 1
4 4021847 Sealing Ring ................................................................................................... 1
5 4021846 Screw ............................................................................................................. 1
6 4021839 Cotter Pin ....................................................................................................... 2
7 4021836 Shaft ............................................................................................................... 1
8 4021841 Magnet ........................................................................................................... 2
9 4021830 Bleeder Valve ................................................................................................. 1
10 4021843 O-Ring ............................................................................................................ 1
11 4021832 Disk Spring ..................................................................................................... 5
12 4021831 Snap Ring ....................................................................................................... 1
13 4021834 Setscrew ......................................................................................................... 1
14 4021844 O-Ring ............................................................................................................ 1
15 4021833 Nut .................................................................................................................. 1
16 4021840 Gasket ............................................................................................................ 1
17 4021829 Brake Lining Set (Includes 2 Brake Liners) .................................................... 1
18 4021842 Spacer ............................................................................................................ 2

©2015 HYSTER COMPANY See Service Manual 6-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

DRIVE WHEELS AND TIRES (FIGURE 6-7)

18.00 X 25

6-14 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

DRIVE WHEELS AND TIRES

18.00 X 25

ITEM PART NO. DESCRIPTION QTY

1 4011389 Pneumatic Tire (Pneumatic Radial Tubeless, Goodyear EV-5S) ....................... 2
1 887417 Pneumatic Tire (40 Ply, Pneumatic Bias, Bridgestone ELS-2 E4) ...................... 2
1 1562011 Pneumatic Tire (Smooth) (40 Ply, Pneumatic Bias Smooth, Bridgestone
STMS) ................................................................................................................. 2
1 4072060 Pneumatic Tire (40 Bias Ply, Goodyear ELV-4B) ............................................... 2
1 1683965 Pneumatic Tire (40 Ply, Tubeless Pneumatic, Nokian E-4 HTS) ........................ 2
2 1391555 Wheel Assy ......................................................................................................... 2
3 1392397 Flange ............................................................................................................ 1
4 1374133 Seat Assy (Beadseat) ..................................................................................... 1
5 1392396 Driver .............................................................................................................. 1
6 1392392 Lug (Driver) .................................................................................................... 1
7 1374132 Lockring .......................................................................................................... 1
8 160286 O-Ring ................................................................................................................ 1
9 160278 Valve ................................................................................................................... 2
10 4103458 Valve Stem Extension ......................................................................................... 2
11 4097445 Wedge Band ....................................................................................................... 2
12 4050045 Spacer Band ....................................................................................................... 2
13 137852 Strap Clamp ........................................................................................................ 4
14 1568101 Wheel Nut ........................................................................................................... 48
15 4036284 Wheel Clamp ...................................................................................................... 48
16 4021732 Wheel Stud ......................................................................................................... 48
17 4103457 Valve Stem Extension ......................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 6-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

DRIVE WHEELS AND TIRES (FIGURE 6-8)

18.00 X 33

6-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

DRIVE WHEELS AND TIRES

18.00 X 33

ITEM PART NO. DESCRIPTION QTY

1 4011390 Pneumatic Tire (Pneumatic Radial Tubeless, Goodyear EV-4S) ....................... 2
1 887424 Pneumatic Tire (Pneumatic Bias, Bridgestone ELS-2 E4) .................................. 2
1 4045710 Pneumatic Tire (Pneumatic Radial, Michelin XZM) ............................................ 2
1 4072073 Pneumatic Tire (Tubeless Pneumatic, Goodyear ELV-4B) ................................ 2
1 1683967 Pneumatic Tire (Tubeless Pneumatic, Nokian E-4 HTS) .................................... 2
2 4097444 Wheel Assembly ................................................................................................. 2
3 889804 Adapter (Valve) ................................................................................................... 1
4 889803 Valve ................................................................................................................... 2
5 885115 O-Ring ................................................................................................................ 2
6 4103458 Valve Stem Extension ......................................................................................... 2
7 4097445 Wedge Band ....................................................................................................... 2
8 4042460 Spacer Band ....................................................................................................... 2
9 1568101 Wheel Nut ........................................................................................................... 48
10 4036284 Wheel Clamp ...................................................................................................... 48
11 4021732 Wheel Stud ......................................................................................................... 48
12 4103457 Valve Stem Extension ......................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 6-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NOTES

6-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

7 STEERING SYSTEM
 UNIT CODE D222
04/2015 EUROPE

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE AND ATTACHING PARTS ....................................................................................................... 7-2

STEER AXLE ASSEMBLY
PAGE 1 OF 2 .............................................................................................................................................. 7-4
PAGE 2 OF 2 .............................................................................................................................................. 7-6
STEER COLUMN ASSEMBLY ........................................................................................................................ 7-18
STEER CYLINDER ......................................................................................................................................... 7-7
STEER HOSES ............................................................................................................................................... 7-8
STEER TIRES AND WHEELS
18.00 X 25 ................................................................................................................................................... 7-10
18.00 X 33 ................................................................................................................................................... 7-12
STEERING COLUMN ...................................................................................................................................... 7-20
STEERING CONTROL UNIT .......................................................................................................................... 7-14
STEERING CONTROL VALVE ....................................................................................................................... 7-16

©2015 HYSTER COMPANY See Service Manual 7-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEER AXLE AND ATTACHING PARTS (FIGURE 7-1)

7-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STEER AXLE AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
1 4079341 Steering Axle Assembly (FFigure 7-2, FFigure 7-3)......................................... 1
2 1568100 Wheel Stud ......................................................................................................... 48
3 885136 Bushing (Bronze) ................................................................................................ 2
4 4025961 Thrust Washer (4 mm) ........................................................................................ 4
5 4025960 Thrust Washer (3 mm) ........................................................................................ 4
6 4005189 Pin ....................................................................................................................... 1
7 888987 Plate .................................................................................................................... 1
8 320169 Washer ............................................................................................................... 2
9 292582 Capscrew ............................................................................................................ 2
10 292661 Nut ...................................................................................................................... 4
11 296438 Washer ............................................................................................................... 8
12 293756 Capscrew ............................................................................................................ 4
13 1516211 Fitting .................................................................................................................. 2
14 885139 Pin ....................................................................................................................... 1
15 4069559 Steering Cylinder (18 x 25" and 18 x 33" Tires) (FFigure 7-4).......................... 1
15 4105273 Steering Cylinder (18 x 33" Tires Only) (FFigure 7-4)....................................... 1
16 287854 Capscrew ............................................................................................................ 2
17 4069563 Plate .................................................................................................................... 2
18 887068 Grease Fitting ..................................................................................................... 3
19 4069562 Pin ....................................................................................................................... 2
20 58938 Snap Ring ........................................................................................................... 4
21 1663207 Ball Joint ............................................................................................................. 2
22 302408 Locknut ............................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 7-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEER AXLE ASSEMBLY (FIGURE 7-2)

PAGE 1 OF 2

7-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STEER AXLE ASSEMBLY

PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

4079341 Steering Axle Assembly ...................................................................................... 1
1 4121700 Steering Axle .................................................................................................. 1
2 1482348 Cover .............................................................................................................. 2
3 296088 Capscrew ....................................................................................................... 12
4 887068 Grease Fitting ................................................................................................. 4
5 4121708 Disk ................................................................................................................ 4
6 4121707 Cover .............................................................................................................. 2
7 4121702 Pin .................................................................................................................. 2
8 1482334 Bushing .......................................................................................................... 4
9 1482335 Bushing .......................................................................................................... 4
10 4121709 Bushing .......................................................................................................... 2
11 4021735 Spacer ............................................................................................................ 2
12 4121705 Seal ................................................................................................................ 4
13 4121704 Ring ................................................................................................................ 2
14 4021745 O-Ring ............................................................................................................ 2
15 4052212 Bearing ........................................................................................................... 2
16 4121703 Hub ................................................................................................................. 2
17 1482342 Bearing ........................................................................................................... 2
18 1482344 Thrust Washer ................................................................................................ 2
19 1482345 Nut .................................................................................................................. 2
20 1482346 Ring ................................................................................................................ 2
21 296023 Capscrew ....................................................................................................... 2
22 4084278 O-Ring ............................................................................................................ 2
23 1482351 Cover .............................................................................................................. 2
24 1482357 Sealing Ring ................................................................................................... 4
25 1482356 Plug ................................................................................................................ 4
26 296010 Capscrew ....................................................................................................... 24
27 1482361 Ring ................................................................................................................ 4
28 1482360 Ring ................................................................................................................ 4
29 1482362 Setscrew ......................................................................................................... 8
30 1482337 Disk ................................................................................................................ 2
31 1482336 Disk ................................................................................................................ 2
32 4121701 Spindle ........................................................................................................... 2
33 1482358 Cover .............................................................................................................. 2
34 4121706 Tie Rod ........................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 7-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEER AXLE ASSEMBLY (FIGURE 7-3)

PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

4079341 Steering Axle Assembly ...................................................................................... 1
1 1482363 Plate ............................................................................................................... 2
2 293645 Capscrew ....................................................................................................... 4
3 887068 Grease Fitting ................................................................................................. 2
4 4127159 Pin .................................................................................................................. 4
5 1468379
4127160 Bearing ........................................................................................................... 2
6 4127161 Snap Ring ....................................................................................................... 4
7 1664691 Ring ................................................................................................................ 2

7-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STEER CYLINDER (FIGURE 7-4)

ITEM PART NO. DESCRIPTION QTY

4069559 Steering Cylinder (18 x 25" Tires) ....................................................................... 1
4105273 Steering Cylinder (18 x 33" Tires) ....................................................................... 1
1 4114635 Rod ................................................................................................................. 1
2 4030443 Nut .................................................................................................................. 8
3 1656080 Washer ........................................................................................................... 8
4 4030440 Guide .............................................................................................................. 1
5 1566921 Wiper .............................................................................................................. 2
6 1566920 Rod Seal ......................................................................................................... 2
7 4114636 Seal ................................................................................................................ 2
8 1566948 Wear Ring ...................................................................................................... 2
9 1566945 Wear Ring ...................................................................................................... 2
10 1566939 Piston Seal ..................................................................................................... 1
11 4030436 Cylinder .......................................................................................................... 1
12 4030437 Guide .............................................................................................................. 1
13 4030441 O-Ring ............................................................................................................ 2
14 4030442 Back-UP Ring ................................................................................................. 2
15 4030439 Tie Rod ........................................................................................................... 4
16 4064733 Spacer ............................................................................................................ 4
17 4021146 O-Ring ............................................................................................................ 4
4110646 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 7-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEER HOSES (FIGURE 7-5)

7-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STEER HOSES
KEY:
A: RS45-27/31CH, RS45-24/28IH, RS46-36CH, RS46-41S-CH, RS46-33IH, RS46-38S-IH
B: RS46-41L-CH, RS46-41LS-CH, RS46-38L-IH, RS46-38LS-IH
QTY
ITEM PART NO. DESCRIPTION A B
1 4114586 Hose Assy .................................................................................................. 1 ..
1 4114588 Hose Assy .................................................................................................. .. 1
2 4114587 Hose Assy .................................................................................................. 1 ..
2 4114589 Hose Assy .................................................................................................. .. 1
3 1516211 Fitting ......................................................................................................... 2 2
4 1533657 Clamp ......................................................................................................... 15 17
5 1560006 Cover Plate (Cover) ................................................................................... 9 10
6 1533662 Lockwasher ................................................................................................ 18 20
7 292521 Capscrew ................................................................................................... 18 20
8 1533654 Plate (Locking) ........................................................................................... 6 7
9 1533834 Bolt (Stacking) ............................................................................................ 12 14
10 169787 O-Ring ........................................................................................................ 2 2
11 190757 Clamp (Split Half) ....................................................................................... 4 4
12 292682 Lockwasher ................................................................................................ 8 8
13 287860 Capscrew ................................................................................................... 8 8

©2015 HYSTER COMPANY See Service Manual 7-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEER TIRES AND WHEELS (FIGURE 7-6)

18.00 X 25

7-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STEER TIRES AND WHEELS

18.00 X 25

ITEM PART NO. DESCRIPTION QTY

1 887417 Pneumatic Tire (40 Ply, Pneumatic Bias, Bridgestone ELS-2 E4) ...................... 2
1 1562011 Pneumatic Tire (Smooth) (40 Ply, Pneumatic Bias Smooth, Bridgestone
STMS) ................................................................................................................. 2
1 4011388 Pneumatic Tire (Radial, Slick) ............................................................................ 2
1 4072060 Pneumatic Tire (40 Ply E4, Goodyear EVL-4B) .................................................. 2
1 1683965 Pneumatic Tire (40 Ply, Tubeless Pneumatic, Nokian E-4 HTS) ........................ 2
2 1391555 Wheel Assy ......................................................................................................... 2
3 1392398 Rim ................................................................................................................. 1
4 1392397 Flange ............................................................................................................ 2
5 1374132 Lockring .......................................................................................................... 1
6 1374133 Seat Assy (Beadseat) ..................................................................................... 1
7 1392396 Driver .............................................................................................................. 1
8 160286 O-Ring ................................................................................................................ 2
9 1562010 Ring , Clamp ....................................................................................................... 2
10 1568101 Wheel Nut ........................................................................................................... 48
11 160278 Valve ................................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 7-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEER TIRES AND WHEELS (FIGURE 7-7)

18.00 X 33

ITEM PART NO. DESCRIPTION QTY

1 4011390 Pneumatic Tire (Pneumatic Radial Tubeless, Goodyear EV-4S) ....................... 2
1 4045710 Pneumatic Tire (Pneumatic Radial, Michelin XZM) ............................................ 2
1 887424 Pneumatic Tire (Pneumatic Bias, Bridgestone ELS-2 E4) .................................. 2
1 4072073 Pneumatic Tire (Tubeless Pneumatic, Goodyear ELV-4B) ................................ 2
1 1683967 Pneumatic Tire (Tubeless Pneumatic, Nokian E-4 HTS) .................................... 2
2 4097444 Wheel Assembly ................................................................................................. 2
3 1568101 Wheel Nut ........................................................................................................... 48
4 885115 O-Ring ................................................................................................................ 1
5 889804 Adapter (Valve) ................................................................................................... 1
6 889803 Valve ................................................................................................................... 1
7 1562010 Ring , Clamp ....................................................................................................... 2

7-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 7-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEERING CONTROL UNIT (FIGURE 7-8)

7-14 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STEERING CONTROL UNIT

ITEM PART NO. DESCRIPTION QTY
1 216735 Grommet ............................................................................................................. 4
2 339969 Grommet ............................................................................................................. 1
3 1524213 Steering Valve Assembly (FFigure 7-9)............................................................. 1
4 296025 Capscrew ............................................................................................................ 2
5 1477228 Plate (Steer Pump) ............................................................................................. 1
6 16080 Capscrew ............................................................................................................ 4
7 296012 Capscrew ............................................................................................................ 4
8 1300117 Washer ............................................................................................................... 4
9 376505 Spacer ................................................................................................................ 4

©2015 HYSTER COMPANY See Service Manual 7-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEERING CONTROL VALVE (FIGURE 7-9)

7-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STEERING CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY
1524213 Steering Valve Assembly .................................................................................... 1
1 1524173 Valve Block ..................................................................................................... 1
1 1520809 Steering Valve ................................................................................................ 1
1 ..... Sleeve ........................................................................................................ 1
1 ..... Housing ...................................................................................................... 1
1 ..... Spool .......................................................................................................... 1
2 345408 Ball (8,50 mm) ............................................................................................ 1
3 345409 Bushing ...................................................................................................... 1
4 345410 Bearing Set ................................................................................................ 1
5 345411 Ring ............................................................................................................ 1
6 345412 Pin .............................................................................................................. 1
7 ..... Spring Set .................................................................................................. 1
8 1355326 Shaft ........................................................................................................... 1
9 1357026 Plate (Distributor) ....................................................................................... 1
10 ..... Spacer ........................................................................................................ 1
11 ..... Gear Set ..................................................................................................... 1
12 345424 End Cover .................................................................................................. 1
13 345418 Pin .............................................................................................................. 1
14 366069 Screw ......................................................................................................... 1
15 371344 Capscrew ................................................................................................... 6
16 ..... Nameplate .................................................................................................. 1
17 ..... Screw ......................................................................................................... 2
18 ..... O-Ring ........................................................................................................ 1
19 ..... Ring ............................................................................................................ 1
20 ..... O-Ring ........................................................................................................ 1
21 ..... O-Ring ........................................................................................................ 2
22 ..... Washer ....................................................................................................... 7
23 ..... Seal Ring .................................................................................................... 1
2032229 Kit-Seal ....................................................................................................... 1
366066 Kit-Repair Valve ......................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 7-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEER COLUMN ASSEMBLY (FIGURE 7-10)

7-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STEER COLUMN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1492260 Steering Column Assembly ................................................................................ 1
1 1608622 Horn Button .................................................................................................... 1
2 1387159 Wire (Horn Button) ......................................................................................... 1
3 2043287 Steering Column (FFigure 7-11)................................................................... 1
4 347126 Terminal ......................................................................................................... 1
5 1700341 Steering Wheel ............................................................................................... 1
6 1520541 Cover (Upper) ................................................................................................. 1
7 1468319 Screw ............................................................................................................. 6
8 1492139 Nut .................................................................................................................. 6
9 1647654 Washer ........................................................................................................... 6
10 1520542 Warning Light (With Circuit Board) ................................................................. 1
11 1489845 Cover (Upper LH) ........................................................................................... 1
12 1489847 Cover (Lower LH) ........................................................................................... 1
13 1492252 Cover (Boot) ................................................................................................... 1
14 1489848 Cover (Lower RH) .......................................................................................... 1
15 1468321 Washer (Plastic) ............................................................................................. 12
16 302048 Screw ............................................................................................................. 12
17 1489846 Cover (Upper RH) .......................................................................................... 1
18 1647655 Nut .................................................................................................................. 4
19 2003859 Flasher (Turn Signal) .......................................................................................... 1
20 1514033 Switch (Turn Signal) ........................................................................................... 1
21 1566411 Screw (Turn Signal) ............................................................................................ 1
22 1700342 Wheelspinner ...................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 7-19

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STEERING COLUMN (FIGURE 7-11)

7-20 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STEERING COLUMN
ITEM PART NO. DESCRIPTION QTY
2043287 Steering Column ................................................................................................. 1
1 1487124 Pipe (Upper) ................................................................................................... 1
2 1479473 Pin .................................................................................................................. 1
3 1388428 Nut .................................................................................................................. 1
4 1487107 Shaft (Upper) .................................................................................................. 1
5 1487131 Spring ............................................................................................................. 1
6 1388434 Snap Ring ....................................................................................................... 4
7 1504861 O-Ring ............................................................................................................ 2
8 1487111 Screw ............................................................................................................. 2
9 1504862 Nut (Zinc Plated) ............................................................................................ 2
10 1487132 Screw ............................................................................................................. 2
11 1487108 Screw ............................................................................................................. 2
12 1487103 Pipe (Lower) ................................................................................................... 1
13 1487126 Shaft (Lower) .................................................................................................. 1
14 1504865 Support ........................................................................................................... 1
15 1487123 Screw ............................................................................................................. 8
16 1487121 Washer ........................................................................................................... 8
17 1487110 Nut .................................................................................................................. 8
18 1487133 Bracket ........................................................................................................... 1
19 1487109 Boot ................................................................................................................ 1
20 1388438 Handle ............................................................................................................ 1
21 1487114 Spacer ............................................................................................................ 1
22 1487130 Spring ............................................................................................................. 1
23 1487112 Nut (Stop) ....................................................................................................... 2
24 1487105 Lever (Back) ................................................................................................... 1
25 1487106 Lever (Front) ................................................................................................... 1
26 1487115 Washer ........................................................................................................... 1
27 1487104 Support ........................................................................................................... 1
28 1487120 Cotter Pin ....................................................................................................... 1
29 1504867 Ring ................................................................................................................ 1
30 1504863 Support (Includes Horn Relay) ....................................................................... 1
31 1504868 Connector (Connects to Horn Button) ........................................................ 1
32 1504866 Nut .................................................................................................................. 2
33 1487129 Screw ............................................................................................................. 2
34 1504864 Regulator (Tilt) ................................................................................................ 1
35 1388435 Ring ................................................................................................................ 1
36 1388436 Boot ................................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 7-21

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NOTES

7-22 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

8 BRAKE SYSTEM
 UNIT CODE D222
04/2015 EUROPE

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE PEDAL AND LINKAGE ...................................................................................................................... 8-8

BRAKE PEDAL ASSEMBLY ........................................................................................................................... 8-6
BRAKE SYSTEM
PAGE 1 OF 2 .............................................................................................................................................. 8-2
PAGE 2 OF 2 .............................................................................................................................................. 8-4
BRAKE VALVE AND ATTACHING BRAKE HOSES ....................................................................................... 8-10

©2015 HYSTER COMPANY See Service Manual 8-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BRAKE SYSTEM (FIGURE 8-1)

PAGE 1 OF 2

8-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BRAKE SYSTEM
PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 1547845 Clamp ................................................................................................................. 1
2 1557756 Strap (Static) ....................................................................................................... 6
3 4077374 Hose Assy ........................................................................................................... 1
4 190757 Clamp (Split Half) ................................................................................................ 6
5 199085 O-Ring ................................................................................................................ 3
6 16828 Capscrew ............................................................................................................ 12
7 15156 Lockwasher ......................................................................................................... 12
8 279033 Clamp ................................................................................................................. 5
9 273775 Strap Clamp ........................................................................................................ 14
10 4003130 Pressure Switch .................................................................................................. 1
11 888329 Seal ..................................................................................................................... 1
12 1564899 Strap Clamp (Red) .............................................................................................. 8
13 1564901 Strap Clamp (Orange) ........................................................................................ 2
14 4014803 Hose Assy ........................................................................................................... 1
15 1564897 Strap Clamp (Yellow) .......................................................................................... 2
16 4014804 Hose Assy ........................................................................................................... 1
17 4014805 Hose Assy ........................................................................................................... 1
18 1486740 Fitting .................................................................................................................. 5
19 1473927 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 1
20 1487063 Fitting .................................................................................................................. 2
21 1549715 Fitting .................................................................................................................. 1
22 4006375 Manifold .............................................................................................................. 1
23 302402 Locknut ............................................................................................................... 4
24 320161 Washer ............................................................................................................... 6
25 292539 Capscrew ............................................................................................................ 2
26 292528 Capscrew ............................................................................................................ 2
27 1376844 Bracket ................................................................................................................ 2
28 4007455 Accumulator ........................................................................................................ 1
29 1657534 Hose Assy ........................................................................................................... 1
30 1486741 Fitting .................................................................................................................. 1
31 1611087 Hose Assy ........................................................................................................... 1
32 1473898 Fitting .................................................................................................................. 3
33 287854 Capscrew ............................................................................................................ 2
34 320159 Washer ............................................................................................................... 4
35 1473898 Fitting .................................................................................................................. 3
36 1486556 Fitting .................................................................................................................. 1
37 4012677 Hose Assy ........................................................................................................... 1
38 4012676 Hose Assy ........................................................................................................... 1
39 4002174 Hydraulic Filter (High Pressure) .......................................................................... 1
39 4601310 Filter Element (With O-Ring) .......................................................................... 1
39 4014216 Plug ................................................................................................................ 1
39 1707630 Kit-Seal ........................................................................................................... 1
40 4055835 Hose Assy ........................................................................................................... 1
41 1473898 Fitting .................................................................................................................. 3
42 4034738 Pressure Switch .................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 8-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BRAKE SYSTEM (FIGURE 8-2)

PAGE 2 OF 2

8-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BRAKE SYSTEM
PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 4016818 Fitting .................................................................................................................. 2
2 4016820 Fitting .................................................................................................................. 2
3 1487170 Fitting .................................................................................................................. 2
4 1487157 Fitting .................................................................................................................. 2
5 4050289 Hose Assy ........................................................................................................... 1
6 4016819 Fitting .................................................................................................................. 2
7 4050240 Hose Assy ........................................................................................................... 1
8 2107556 Hose Assy ........................................................................................................... 1
9 1473887 Fitting .................................................................................................................. 1
10 128408 Clamp ................................................................................................................. 1
11 136985 Capscrew ............................................................................................................ 1
12 320159 Washer ............................................................................................................... 4
13 302401 Locknut ............................................................................................................... 1
14 4050288 Hose Assy ........................................................................................................... 1
15 4050239 Hose Assy ........................................................................................................... 1
16 4050205 Hose Assy ........................................................................................................... 1
17 1473919 Fitting .................................................................................................................. 2
18 1486740 Fitting .................................................................................................................. 5
19 1486751 Fitting .................................................................................................................. 2
20 4023419 Hose Assy ........................................................................................................... 2
21 1473889 Fitting .................................................................................................................. 3
22 4012678 Hose Assy ........................................................................................................... 1
23 4014803 Hose Assy ........................................................................................................... 1
24 1473888 Fitting .................................................................................................................. 1
25 320157 Washer ............................................................................................................... 2
26 136681 Capscrew ............................................................................................................ 2
27 4064589 Manifold , Brake .................................................................................................. 1
28 1487077 Fitting .................................................................................................................. 1
29 4601410 Temperature Sender ........................................................................................... 1
30 4055835 Hose Assy ........................................................................................................... 1
31 1516201 Fitting .................................................................................................................. 1
32 4012676 Hose Assy ........................................................................................................... 1
33 4055835 Hose Assy ........................................................................................................... 1
34 15156 Lockwasher ......................................................................................................... 12
35 16828 Capscrew ............................................................................................................ 12
36 199085 O-Ring ................................................................................................................ 3
37 190757 Clamp (Split Half) ................................................................................................ 6
38 4077374 Hose Assy ........................................................................................................... 1
39 1688857 Clamp ................................................................................................................. 3
40 279033 Clamp ................................................................................................................. 5
41 1487063 Fitting .................................................................................................................. 2
42 4023435 Hose Assy ........................................................................................................... 1
43 4012677 Hose Assy ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 8-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BRAKE PEDAL ASSEMBLY (FIGURE 8-3)

8-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BRAKE PEDAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
4009591 Brake Pedal Assembly ........................................................................................ 1
1 1520596 Cover (Pedal) ................................................................................................. 2
2 287851 Capscrew ....................................................................................................... 4
3 1476584 Cover (Capscrew Head) ................................................................................. 4
4 239503 Nut .................................................................................................................. 4
5 320158 Washer ........................................................................................................... 8
6 1492225 Bearing ........................................................................................................... 2
7 1520841 Shim ............................................................................................................... 3
8 1491015 Shaft (Brake Pedal) ........................................................................................ 1
9 1493380 Bearing ........................................................................................................... 2
10 1491016 Inching Pedal .................................................................................................. 1
11 136692 Nut .................................................................................................................. 2
12 287854 Capscrew ....................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 8-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BRAKE PEDAL AND LINKAGE (FIGURE 8-4)

8-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BRAKE PEDAL AND LINKAGE

ITEM PART NO. DESCRIPTION QTY
4010861 Brake Pedal And Linkage ................................................................................... 1
1 292502 Capscrew ....................................................................................................... 1
2 316834 Nut .................................................................................................................. 2
3 340213 Capscrew ....................................................................................................... 1
4 1493386 Washer ........................................................................................................... 1
5 292501 Capscrew ....................................................................................................... 2
6 320156 Washer ........................................................................................................... 6
7 313860 Flange ............................................................................................................ 2
8 1571631 Plate ............................................................................................................... 1
9 136687 Nut .................................................................................................................. 1
10 320158 Washer ........................................................................................................... 9
11 239503 Nut .................................................................................................................. 3
12 4001209 Return Spring ................................................................................................. 1
13 316835 Nut .................................................................................................................. 2
14 1623195 Capscrew ....................................................................................................... 1
15 1492221 Nut .................................................................................................................. 2
16 1558039 Grommet ........................................................................................................ 1
17 1491020 Rod (Inching Pedal) ........................................................................................ 1
18 1623197 Foam .............................................................................................................. 1
19 15201 Cotter Pin ....................................................................................................... 2
20 1558040 Screw ............................................................................................................. 1
21 302014 Screw ............................................................................................................. 2
22 374159 Switch ............................................................................................................. 1
23 1623196 Bracket ........................................................................................................... 1
24 1506738 Washer ........................................................................................................... 1
25 4050732 Valve (Brake) ...................................................................................................... 1
26 287805 Capscrew ............................................................................................................ 1
27 4094835 Washer ............................................................................................................... 3
28 4105765 Screw .................................................................................................................. 3
29 4094824 Screw .................................................................................................................. 2
30 320156 Washer ............................................................................................................... 4
31 4094825 Nut ...................................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 8-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BRAKE VALVE AND ATTACHING BRAKE HOSES (FIGURE 8-5)

ITEM PART NO. DESCRIPTION QTY

1 4050732 Valve (Brake) ...................................................................................................... 1
2 4119312 Spacer ................................................................................................................ 1
3 4009589 Bushing ............................................................................................................... 1
4 296012 Capscrew ............................................................................................................ 2
5 327591 Pin ....................................................................................................................... 1
6 15212 Cotter Pin ............................................................................................................ 1
7 1487063 Fitting .................................................................................................................. 1
7 280154 O-Ring ............................................................................................................ 1
7 16487 O-Ring ............................................................................................................ 1
8 1549715 Fitting .................................................................................................................. 1
8 16483 O-Ring ............................................................................................................ 1
9 4006375 Manifold .............................................................................................................. 1
10 888329 Seal ..................................................................................................................... 1
11 4003130 Pressure Switch .................................................................................................. 1
12 1473927 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 1
13 1486740 Fitting .................................................................................................................. 1
13 265787 O-Ring ............................................................................................................ 1
13 16483 O-Ring ............................................................................................................ 1
14 4014803 Hose Assy (To Brake Manifold) .......................................................................... 1
15 4014805 Hose Assy (To Main Manifold) ............................................................................ 1
16 4014804 Hose Assy (To Main Hydraulic Control Valve Assy) ........................................... 1
17 1564901 Strap Clamp (Orange) (Orange) ......................................................................... 1
18 1564899 Strap Clamp (Red) (Red) .................................................................................... 3
19 1564897 Strap Clamp (Yellow) (Yellow) ............................................................................ 1
20 4119313 Spacer ................................................................................................................ 2
21 1468312 Washer ............................................................................................................... 4

8-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

9 HYDRAULIC SYSTEM
 UNIT CODE D222
04/2015 EUROPE

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUTOMATIC GREASING PUMP .................................................................................................................... 9-30

AUTOMATIC GREASING SYSTEM
PAGE 1 OF 2 .............................................................................................................................................. 9-18
PAGE 2 OF 2 .............................................................................................................................................. 9-20
BLOCK ASSY AND HOSES, TWIN 12-PORT
WITH METERING UNIT NUMBERS 9 AND 10 - BASE TRUCK ................................................................ 9-22
BLOCK ASSY AND HOSES, TWIN 4-PORT
WITH METERING UNIT NUMBER 3 - BOOM REAR ................................................................................. 9-26
WITH METERING UNIT NUMBERS 9 AND 10 - BOOM REAR ................................................................. 9-28
BLOCK ASSY AND HOSES, TWIN 7-PORT
WITH METERING UNIT NUMBERS 9 AND 10 - BOOM FRONT ............................................................... 9-24
COMBINATION MANIFOLD ASSEMBLY
PAGE 1 OF 2 .............................................................................................................................................. 9-42
PAGE 2 OF 2 .............................................................................................................................................. 9-44
HYDRAULIC CONTROL VALVES MOUNTING .............................................................................................. 9-46
HYDRAULIC CONTROLS
JOYSTICK ................................................................................................................................................... 9-54
HYDRAULIC MOTOR
POWERED SLIDING CAB .......................................................................................................................... 9-52
HYDRAULIC PUMPS AND ATTACHING PARTS ........................................................................................... 9-14
HYDRAULIC SYSTEM
PAGE 1 OF 3 .............................................................................................................................................. 9-2
PAGE 2 OF 3 .............................................................................................................................................. 9-6
PAGE 3 OF 3 .............................................................................................................................................. 9-10
HYDRAULIC TANK ......................................................................................................................................... 9-50
JOYSTICK ASSEMBLY ................................................................................................................................... 9-56
LOWERING CONTROL VALVE
TELESCOPING ........................................................................................................................................... 9-17
MAIN CONTROL VALVE ASSEMBLY ............................................................................................................ 9-40
STABILIZER CYLINDER ................................................................................................................................. 9-36
STABILIZER VALVE ....................................................................................................................................... 9-38
STABILZER HYDRAULICS ............................................................................................................................. 9-32

©2015 HYSTER COMPANY See Service Manual 9-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC SYSTEM (FIGURE 9-1)

PAGE 1 OF 3

9-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HYDRAULIC SYSTEM
PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

1 287860 Capscrew ............................................................................................................ 12
2 292682 Lockwasher ......................................................................................................... 12
3 160266 Clamp (Split Half) ................................................................................................ 4
4 210641 O-Ring ................................................................................................................ 2
5 136985 Capscrew ............................................................................................................ 2
6 320159 Washer ............................................................................................................... 8
7 1352554 Clamp (Insulated) ............................................................................................... 1
8 302401 Locknut ............................................................................................................... 2
9 169787 O-Ring ................................................................................................................ 1
10 190757 Clamp (Split Half) ................................................................................................ 2
11 292546 Capscrew ............................................................................................................ 4
12 292684 Lockwasher ......................................................................................................... 4
13 1515664 Flange (Split Half) ............................................................................................... 6
14 199917 O-Ring ................................................................................................................ 1
15 292519 Capscrew ............................................................................................................ 4
16 1533662 Lockwasher ......................................................................................................... 26
17 1560005 Cover Plate ......................................................................................................... 2
18 1612403 Clamp ................................................................................................................. 4
19 1612384 Plate (Locking) .................................................................................................... 2
20 1612385 Bolt (Stacking) .................................................................................................... 4
21 292521 Capscrew ............................................................................................................ 22
22 1560006 Cover Plate (Cover) ............................................................................................ 13
23 1612404 Clamp ................................................................................................................. 10
24 1533654 Plate (Locking) .................................................................................................... 11
25 1533834 Bolt (Stacking) .................................................................................................... 22
26 1612405 Clamp ................................................................................................................. 1
27 4023029 Hose Assy (Yellow Strap, Qty 2) ........................................................................ 1
28 4022857 Tube Assy (Yellow Strap, Qty 1 and Green Strap, Qty 1) .................................. 1
29 4022855 Tube Assy ........................................................................................................... 1
30 4022856 Tube Assy ........................................................................................................... 1
31 1612405 Clamp ................................................................................................................. 1
32 1533657 Clamp ................................................................................................................. 6
33 1522441 Fitting .................................................................................................................. 2
34 1522443 Fitting .................................................................................................................. 1
35 1612388 Fitting .................................................................................................................. 1
36 1639804 Hose Assy (Yellow Strap, Qty 1 and Green Strap, Qty 1) .................................. 1
37 1639822 Hose Assy (Green Strap, Qty 2) ......................................................................... 1
38 1636832 Hose Assy ........................................................................................................... 1
39 1636831 Hose Assy ........................................................................................................... 1
40 1613473 Clamp ................................................................................................................. 4
41 1533658 Clamp (Twin) ...................................................................................................... 4
42 1473895 Fitting .................................................................................................................. 1
43 1486741 Fitting .................................................................................................................. 1
44 1611081 Hose Assy (Orange Strap, Qty 1) ....................................................................... 1
45 1611072 Hose Assy (Red Strap, Qty 1) ............................................................................ 1
46 1611074 Hose Assy (Blue Strap, Qty 1) ............................................................................ 1
47 1611071 Hose Assy (Transparent Strap, Qty 1) ................................................................ 1
48 1611073 Hose Assy (Yellow Strap, Qty 1) ........................................................................ 1
49 1473887 Fitting .................................................................................................................. 4
50 1486772 Fitting .................................................................................................................. 4

©2015 HYSTER COMPANY See Service Manual 9-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC SYSTEM
PAGE 1 OF 3

ITEM PART NO. DESCRIPTION QTY

51 136862 Capscrew ............................................................................................................ 4
52 213617 Flange (Split Half) ............................................................................................... 4
53 176451 Clamp ................................................................................................................. 2
54 258590 Clamp ................................................................................................................. 1
55 4022857 Tube Assy (Green Strap, Qty 2) ......................................................................... 1
a 1557756 Strap (Static) ....................................................................................................... AR
a 129563 Strap Clamp ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated

9-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 9-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC SYSTEM (FIGURE 9-2)

PAGE 2 OF 3

9-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HYDRAULIC SYSTEM
PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

1 1611081 Hose Assy ........................................................................................................... 1
2 1564901 Strap Clamp (Orange) ........................................................................................ 2
3 1611071 Hose Assy ........................................................................................................... 1
4 1564898 Strap Clamp (Blue) ............................................................................................. 2
5 1611074 Hose Assy ........................................................................................................... 1
6 1564902 Strap Clamp (Transparent) ................................................................................. 2
7 1611072 Hose Assy ........................................................................................................... 1
8 1564899 Strap Clamp (Red) .............................................................................................. 2
9 1611073 Hose Assy ........................................................................................................... 1
10 1564900 Strap Clamp (Green) .......................................................................................... 4
11 1557756 Strap (Static) ....................................................................................................... 17
12 1486772 Fitting .................................................................................................................. 4
13 1473887 Fitting .................................................................................................................. 4
14 4001393 Plate .................................................................................................................... 1
15 292559 Capscrew ............................................................................................................ 1
16 320165 Washer ............................................................................................................... 1
17 1384698 Clamp ................................................................................................................. 1
18 136985 Capscrew ............................................................................................................ 9
19 302401 Locknut ............................................................................................................... 5
20 320159 Washer ............................................................................................................... 6
21 1533646 Clamp ................................................................................................................. 2
22 1533648 Plate (Cover) ....................................................................................................... 2
23 1533661 Lockwasher ......................................................................................................... 2
24 132861 Capscrew ............................................................................................................ 2
25 4089286 Hose Assy ........................................................................................................... 1
26 4025553 Hose Assy ........................................................................................................... 1
27 4025552 Hose Assy ........................................................................................................... 1
28 1515664 Flange (Split Half) ............................................................................................... 2
29 199917 O-Ring ................................................................................................................ 8
30 292546 Capscrew ............................................................................................................ 4
31 320161 Washer ............................................................................................................... 4
32 4025547 Hose Assy ........................................................................................................... 1
33 1611100 Hose Assy ........................................................................................................... 1
34 4025546 Hose Assy ........................................................................................................... 1
35 4014189 Hose Assy ........................................................................................................... 1
36 17764 Clamp (Split Half) ................................................................................................ 4
37 222586 Fitting .................................................................................................................. 2
38 292682 Lockwasher ......................................................................................................... 12
39 4046624 Hose Assy ........................................................................................................... 1
40 1564897 Strap Clamp (Yellow) .......................................................................................... 2
41 287860 Capscrew ............................................................................................................ 4
42 222535 Fitting .................................................................................................................. 2
43 1613648 Fitting .................................................................................................................. 1
44 210641 O-Ring ................................................................................................................ 3
45 1611069 Hose Assy ........................................................................................................... 1
46 176452 Clamp ................................................................................................................. 1
47 1568451 Hose Assy ........................................................................................................... 1
48 292683 Lockwasher ......................................................................................................... 4
49 246001 Capscrew ............................................................................................................ 4
50 1613515 Flange (Split Half) ............................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 9-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC SYSTEM
PAGE 2 OF 3

ITEM PART NO. DESCRIPTION QTY

51 190757 Clamp (Split Half) ................................................................................................ 2
52 169787 O-Ring ................................................................................................................ 12
53 1613474 Clamp ................................................................................................................. 1
54 1560007 Cover Plate (Cover) ............................................................................................ 1
55 292540 Capscrew ............................................................................................................ 2
56 302402 Locknut ............................................................................................................... 2
57 320161 Washer ............................................................................................................... 4
58 1533658 Clamp (Twin) ...................................................................................................... 4
59 1560006 Cover Plate (Cover) ............................................................................................ 4
60 292525 Capscrew ............................................................................................................ 4
61 4060709 Hose Assy ........................................................................................................... 1
62 258590 Clamp ................................................................................................................. 1
63 176451 Clamp ................................................................................................................. 2
64 1613510 Clamp ................................................................................................................. 2
65 1473895 Fitting .................................................................................................................. 1
66 1486741 Fitting .................................................................................................................. 1

9-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 9-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC SYSTEM (FIGURE 9-3)

PAGE 3 OF 3

9-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HYDRAULIC SYSTEM
PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

1 4025550 Hose Assy ........................................................................................................... 1
2 4014671 Hose Assy ........................................................................................................... 1
3 4014673 Hose Assy ........................................................................................................... 1
4 292682 Lockwasher ......................................................................................................... AR
5 287860 Capscrew ............................................................................................................ 44
6 169787 O-Ring ................................................................................................................ 14
7 190757 Clamp (Split Half) ................................................................................................ 16
8 136862 Capscrew ............................................................................................................ 8
9 1533662 Lockwasher ......................................................................................................... 44
10 1560006 Cover Plate (Cover) ............................................................................................ 22
11 1533658 Clamp (Twin) ...................................................................................................... 18
12 1636832 Hose Assy ........................................................................................................... 1
13 1636831 Hose Assy ........................................................................................................... 1
14 1639822 Hose Assy ........................................................................................................... 1
15 1639804 Hose Assy ........................................................................................................... 1
16 1612404 Clamp ................................................................................................................. 10
17 1613473 Clamp ................................................................................................................. 4
18 1515664 Flange (Split Half) ............................................................................................... 8
19 199917 O-Ring ................................................................................................................ 8
20 292546 Capscrew ............................................................................................................ 16
21 292684 Lockwasher ......................................................................................................... 16
22 213617 Flange (Split Half) ............................................................................................... 12
23 287837 Capscrew ............................................................................................................ 24
24 292683 Lockwasher ......................................................................................................... 32
25 4025551 Hose Assy ........................................................................................................... 1
26 4025549 Hose Assy ........................................................................................................... 1
27 273775 Strap Clamp ........................................................................................................ AR
28 292524 Capscrew ............................................................................................................ 16
29 1345023 Strap ................................................................................................................... 2
30 4025554 Hose Assy ........................................................................................................... 4
31 4023029 Hose Assy ........................................................................................................... 1
32 292521 Capscrew ............................................................................................................ 16
33 1533834 Bolt (Stacking) .................................................................................................... 16
34 1533654 Plate (Locking) .................................................................................................... 8
35 129563 Strap Clamp ........................................................................................................ 12
36 1612388 Fitting .................................................................................................................. 1
37 1522441 Fitting .................................................................................................................. 2
38 1522443 Fitting .................................................................................................................. 1
39 4022856 Tube Assy ........................................................................................................... 1
40 4022855 Tube Assy ........................................................................................................... 1
41 4022857 Tube Assy ........................................................................................................... 2
42 210641 O-Ring ................................................................................................................ 3
43 160266 Clamp (Split Half) ................................................................................................ 4
44 1352554 Clamp (Insulated) ............................................................................................... 1
45 136985 Capscrew ............................................................................................................ 11
46 302401 Locknut ............................................................................................................... 7
47 320159 Washer ............................................................................................................... 14
48 1612403 Clamp ................................................................................................................. 4
49 1612384 Plate (Locking) .................................................................................................... 2
50 1560005 Cover Plate ......................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 9-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC SYSTEM
PAGE 3 OF 3

ITEM PART NO. DESCRIPTION QTY

51 1612385 Bolt (Stacking) .................................................................................................... 4
52 292519 Capscrew ............................................................................................................ 4
53 1612405 Clamp ................................................................................................................. 2

9-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 9-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC PUMPS AND ATTACHING PARTS (FIGURE 9-4)

9-14 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HYDRAULIC PUMPS AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
1 4024451 Hose Assy ........................................................................................................... 1
2 1473888 Fitting .................................................................................................................. 2
3 1487088 Fitting .................................................................................................................. 1
4 1486754 Fitting .................................................................................................................. 1
5 4046618 Hose Assy ........................................................................................................... 1
6 1486741 Fitting .................................................................................................................. 2
7 4029237 Washer ............................................................................................................... 2
8 287837 Capscrew ............................................................................................................ 8
9 4022757 Hydraulic Pump (Variable, 130 Ml/Rev) (Steering) ............................................. 1
9 4080506 Kit -Control ..................................................................................................... 1
9 4027054 Kit-Seal ........................................................................................................... 1
10 55287 O-Ring ................................................................................................................ 3
11 1617673 Check Valve ........................................................................................................ 1
12 1515664 Flange (Split Half) ............................................................................................... 4
13 177949 Lockwasher ......................................................................................................... 20
14 292655 Nut ...................................................................................................................... 1
15 55146 O-Ring ................................................................................................................ 2
16 88291 Flange (Split Half) ............................................................................................... 4
17 18265 Capscrew ............................................................................................................ 4
18 4060705 Clamp ................................................................................................................. 4
19 4013640 Fitting .................................................................................................................. 2
20 4025227 Hose ................................................................................................................... 1
21 1391432 Clamp ................................................................................................................. 4
22 320161 Washer ............................................................................................................... 1
23 292537 Capscrew ............................................................................................................ 1
24 4060706 Hose Assy ........................................................................................................... 1
25 1376831 Clamp ................................................................................................................. 2
26 4025228 Hose ................................................................................................................... 1
27 16813 Capscrew ............................................................................................................ 4
28 222590 Fitting .................................................................................................................. 1
29 16776 Capscrew ............................................................................................................ 4
30 222531 Clamp (Split Half) ................................................................................................ 2
31 57664 O-Ring ................................................................................................................ 1
32 4083439 Hydraulic Pump (Variable, 60 Ml/Rev) (Cooling) ................................................ 1
32 4091891 Kit -Control ..................................................................................................... 1
32 4060602 Kit-Seal ........................................................................................................... 1
33 4024957 O-Ring ................................................................................................................ 1
34 16085 Capscrew ............................................................................................................ 4
35 15135 Washer ............................................................................................................... 4
36 4012238 Hydraulic Pump (Variable, 130 Ml/Rev) (Main) .................................................. 1
36 4080506 Kit -Control ..................................................................................................... 1
36 4027054 Kit-Seal ........................................................................................................... 1
37 320162 Washer ............................................................................................................... 4
38 4025226 Hose ................................................................................................................... 1
39 4101821 Plate .................................................................................................................... 1
40 1581832 Capscrew ............................................................................................................ 1
41 302401 Locknut ............................................................................................................... 3
42 320159 Washer ............................................................................................................... 7
43 1641794 Bracket ................................................................................................................ 2
44 136985 Capscrew ............................................................................................................ 2
45 815932 Spacer ................................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 9-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC PUMPS AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
46 18770 Capscrew ............................................................................................................ 8
47 1581559 Washer ............................................................................................................... 1
48 1581849 Nut ...................................................................................................................... 1
49 1545418 Clamp (Insulated) ............................................................................................... 1
50 292516 Capscrew ............................................................................................................ 1
a 273775 Strap Clamp ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated

9-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

LOWERING CONTROL VALVE (FIGURE 9-5)

TELESCOPING

ITEM PART NO. DESCRIPTION QTY

4085533 Hyd Control Valve (Lowering) ............................................................................. 1
1 4028984 Solenoid ......................................................................................................... 1
1 4028981 Kit-Seal ....................................................................................................... 1
2 4028985 Coil ................................................................................................................. 2
2 4087495 Coil ................................................................................................................. 1
3 4028983 Solenoid ......................................................................................................... 1
3 4028980 Kit-Seal ....................................................................................................... 1
4 4028982 Cartridge ......................................................................................................... 1
4 4028979 Kit-Seal ....................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 9-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AUTOMATIC GREASING SYSTEM (FIGURE 9-6)

PAGE 1 OF 2

9-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AUTOMATIC GREASING SYSTEM

PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 4045112 Fitting .................................................................................................................. 2
2 4021912 Hose ................................................................................................................... 2
3 137852 Strap Clamp ........................................................................................................ 42
4 4020980 Fitting .................................................................................................................. 5
5 292513 Capscrew ............................................................................................................ 1
6 320159 Washer ............................................................................................................... 2
7 4021868 Plate .................................................................................................................... 1
8 ..... Block Assy and Hoses (Boom Front) .................................................................. 1
9 4021873 Fitting .................................................................................................................. 2
10 ..... Block Assy and Hoses (Boom Rear) .................................................................. 1
11 292513 Capscrew ............................................................................................................ 2
12 320159 Washer ............................................................................................................... 2
13 4021869 Plate .................................................................................................................... 1
14 4021927 Wire Harness ...................................................................................................... 1
14 1490242 Connector (2 Way) ......................................................................................... 1
14 4021945 Connector ....................................................................................................... 1
15 4020980 Fitting .................................................................................................................. 9
16 183550 Clamp ................................................................................................................. 7
17 4021855 Screw .................................................................................................................. 11
18 4021871 Coupling .............................................................................................................. 2
19 4021919 Adapter ............................................................................................................... 1
20 4021862 Pump (Automatic Greasing) (FFigure 9-12)...................................................... 1
21 4040003 Fitting .................................................................................................................. 2
22 4040004 Fitting .................................................................................................................. 2
23 4021913 Hose ................................................................................................................... 2
24 4021914 Hose ................................................................................................................... 2
25 4021872 Plate .................................................................................................................... 1
26 4021926 Wire Harness ...................................................................................................... 1
26 1493465 Connector (2 Pin) ........................................................................................... 1
26 4021944 Connector ....................................................................................................... 1
26 1489655 Connector (4 Way) ......................................................................................... 1
27 1581739 Nut ...................................................................................................................... 8
28 1581851 Washer ............................................................................................................... 12
29 1581583 Capscrew ............................................................................................................ 4
30 1581580 Capscrew ............................................................................................................ 4
a 4021865 Display (Automatic Greasing) ............................................................................. 1

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 9-19

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AUTOMATIC GREASING SYSTEM (FIGURE 9-7)

PAGE 2 OF 2

9-20 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AUTOMATIC GREASING SYSTEM

PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 4021855 Screw .................................................................................................................. 4
2 183550 Clamp ................................................................................................................. 4
3 4021871 Coupling .............................................................................................................. 4
4 4020980 Fitting .................................................................................................................. 5
5 4021919 Adapter ............................................................................................................... 1
6 ..... Block Assy and Hoses (Boom Rear) .................................................................. 1
7 4021911 Plate .................................................................................................................... 1
8 320159 Washer ............................................................................................................... 2
9 292513 Capscrew ............................................................................................................ 2
10 4021873 Fitting .................................................................................................................. 8
11 4021915 Hose ................................................................................................................... 2
12 4021927 Wire Harness ...................................................................................................... 1
12 1490242 Connector (2 Way) ......................................................................................... 1
12 4021945 Connector ....................................................................................................... 1
13 4021905 Fitting .................................................................................................................. 4
14 4021917 Plug ..................................................................................................................... 2
15 4021870 Block , Grease Fitting ......................................................................................... 1
16 292514 Capscrew ............................................................................................................ 1
17 4021914 Hose ................................................................................................................... 1
18 137852 Strap Clamp ........................................................................................................ 60
19 397676 Strap Clamp ........................................................................................................ 10
20 4020980 Fitting .................................................................................................................. 9
21 148962 Capscrew ............................................................................................................ 2
22 177599 Clamp ................................................................................................................. 2
23 4021857 Fitting .................................................................................................................. 2
24 89220 Clamp ................................................................................................................. 4
25 4021855 Screw .................................................................................................................. 11
26 1476421 Washer ............................................................................................................... 4
27 287854 Capscrew ............................................................................................................ 1
28 320159 Washer ............................................................................................................... 2
29 ..... Block Assy and Hoses (Base Truck) .................................................................. 1
30 4021867 Plate .................................................................................................................... 1
31 4021913 Hose ................................................................................................................... 2
32 258590 Clamp ................................................................................................................. 2

©2015 HYSTER COMPANY See Service Manual 9-21

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BLOCK ASSY AND HOSES, TWIN 12-PORT (FIGURE 9-8)

WITH METERING UNIT NUMBERS 9 AND 10 — BASE TRUCK

9-22 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BLOCK ASSY AND HOSES, TWIN 12-PORT

WITH METERING UNIT NUMBERS 9 AND 10 – BASE TRUCK

ITEM PART NO. DESCRIPTION QTY

1 4021875 Block (Twin 12-Port Without Stud) ...................................................................... 1
2 4021879 Valve (Metering Unit Number 3) ......................................................................... 4
2 4043823 O-Ring ............................................................................................................ 1
2 4043824 O-Ring ............................................................................................................ 1
2 4043825 Ring ................................................................................................................ 1
2 4043826 Nut .................................................................................................................. 1
3 4021881 Valve (Metering Unit Number 8) ......................................................................... 4
3 4043823 O-Ring ............................................................................................................ 1
3 4043824 O-Ring ............................................................................................................ 1
3 4043825 Ring ................................................................................................................ 1
3 4043826 Nut .................................................................................................................. 1
4 4021880 Valve (Metering Unit Number 4) ......................................................................... 2
4 4043823 O-Ring ............................................................................................................ 1
4 4043824 O-Ring ............................................................................................................ 1
4 4043825 Ring ................................................................................................................ 1
4 4043826 Nut .................................................................................................................. 1
5 4021906 Valve (Metering Unit Number 10) ....................................................................... 1
5 4043823 O-Ring ............................................................................................................ 1
5 4043824 O-Ring ............................................................................................................ 1
5 4043825 Ring ................................................................................................................ 1
5 4043826 Nut .................................................................................................................. 1
6 4021882 Plug ..................................................................................................................... 1
7 4021883 Fitting .................................................................................................................. 2
8 4021885 Sealing Ring ....................................................................................................... 2
9 4021884 Plug ..................................................................................................................... 2
10 4021887 Hose , Single (6.0 m) .......................................................................................... 1
11 4021888 Hose , Single (4.0 m) .......................................................................................... 1
12 4021889 Hose , Single (2.0 m) .......................................................................................... 1
13 4021890 Hose , Single (2.5 m) .......................................................................................... 1
14 4021894 Hose , Single (3.1 m) .......................................................................................... 1
15 4021895 Hose , Single (2.3 m) .......................................................................................... 1
16 4021893 Hose , Single (3.6 m) .......................................................................................... 1
17 4021891 Hose , Twin (2.6 m) ............................................................................................ 1
18 4021892 Hose , Twin (3.8 m) ............................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 9-23

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BLOCK ASSY AND HOSES, TWIN 7-PORT (FIGURE 9-9)

WITH METERING UNIT NUMBERS 9 AND 10 — BOOM FRONT

9-24 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BLOCK ASSY AND HOSES, TWIN 7-PORT

WITH METERING UNIT NUMBERS 9 AND 10 – BOOM FRONT

ITEM PART NO. DESCRIPTION QTY

1 4021903 Hose , Twin (1.9 m) ............................................................................................ 1
2 4021899 Block ................................................................................................................... 1
3 4058162 Valve (Metering Unit Number 9) ......................................................................... 4
4 4021906 Valve (Metering Unit Number 10) ....................................................................... 2
4 4043823 O-Ring ............................................................................................................ 1
4 4043824 O-Ring ............................................................................................................ 1
4 4043825 Ring ................................................................................................................ 1
4 4043826 Nut .................................................................................................................. 1
5 4021920 Switch (Pressure) ............................................................................................... 1
6 4021883 Fitting .................................................................................................................. 2
7 4021885 Sealing Ring ....................................................................................................... 2
8 4021884 Plug ..................................................................................................................... 2
9 4021900 Hose , Single (1.3 m) .......................................................................................... 1
10 4021895 Hose , Single (2.3 m) .......................................................................................... 1
11 4021901 Hose , Single (3.3 m) .......................................................................................... 1
12 4021902 Hose , Single (4.1 m) .......................................................................................... 1
ab 4060813 Plug ..................................................................................................................... 2

FOOTNOTES:
a Attaches to 4021883 Fittings. b Not Illustrated

©2015 HYSTER COMPANY See Service Manual 9-25

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BLOCK ASSY AND HOSES, TWIN 4-PORT (FIGURE 9-10)

WITH METERING UNIT NUMBER 3 — BOOM REAR

9-26 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BLOCK ASSY AND HOSES, TWIN 4-PORT

WITH METERING UNIT NUMBER 3 – BOOM REAR

ITEM PART NO. DESCRIPTION QTY

1 4021898 Block (Twin 4-Port Without Stud) ........................................................................ 1
2 4021879 Valve (Metering Unit Number 3) ......................................................................... 3
2 4043823 O-Ring ............................................................................................................ 1
2 4043824 O-Ring ............................................................................................................ 1
2 4043825 Ring ................................................................................................................ 1
2 4043826 Nut .................................................................................................................. 1
3 4021882 Plug ..................................................................................................................... 1
4 4021905 Fitting .................................................................................................................. 2
5 4021889 Hose , Single (2.0 m) .......................................................................................... 1
6 4021895 Hose , Single (2.3 m) .......................................................................................... 1
7 4035076 Hose , Single (2.8 m) .......................................................................................... 1
8 4021883 Fitting .................................................................................................................. 2
9 4021917 Plug ..................................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 9-27

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BLOCK ASSY AND HOSES, TWIN 4-PORT (FIGURE 9-11)

WITH METERING UNIT NUMBERS 9 AND 10 — BOOM REAR

9-28 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BLOCK ASSY AND HOSES, TWIN 4-PORT

WITH METERING UNIT NUMBERS 9 AND 10 – BOOM REAR

ITEM PART NO. DESCRIPTION QTY

1 4021910 Hose , Twin (0.8 m) ............................................................................................ 1
2 4021898 Block (Twin 4-Port Without Stud) ........................................................................ 1
3 4058162 Valve (Metering Unit Number 9) ......................................................................... 2
4 4021906 Valve (Metering Unit Number 10) ....................................................................... 2
4 4043823 O-Ring ............................................................................................................ 1
4 4043824 O-Ring ............................................................................................................ 1
4 4043825 Ring ................................................................................................................ 1
4 4043826 Nut .................................................................................................................. 1
5 4021883 Fitting .................................................................................................................. 2
6 4021884 Plug ..................................................................................................................... 2
7 4021885 Sealing Ring ....................................................................................................... 2
8 4021907 Hose , Single (0.3 m) .......................................................................................... 1
9 4035077 Hose , Single (1.3 m) .......................................................................................... 1
ab 4060813 Plug ..................................................................................................................... 2

FOOTNOTES:
a Attaches to 4021883 Fittings. b Not Illustrated

©2015 HYSTER COMPANY See Service Manual 9-29

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AUTOMATIC GREASING PUMP (FIGURE 9-12)

9-30 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AUTOMATIC GREASING PUMP

ITEM PART NO. DESCRIPTION QTY
4021862 Pump (Automatic Greasing) ............................................................................... 1
1 4040278 Pin .................................................................................................................. 1
2 4040280 Cover .............................................................................................................. 1
3 4040282 Reservoir ........................................................................................................ 1
4 4040283 O-Ring ............................................................................................................ 1
5 4040284 Plate ............................................................................................................... 1
6 4040291 Support ........................................................................................................... 1
7 4040292 Wire Harness .................................................................................................. 1
8 4040293 Body ............................................................................................................... 1
9 4040294 Fitting .............................................................................................................. 1
10 4040295 Filter ............................................................................................................... 1
11 4040296 Pump .............................................................................................................. 1
12 4041368 Push Button Switch ........................................................................................ 1
13 4041369 Push Button .................................................................................................... 1
14 4041370 Switch ............................................................................................................. 1
15 4041371 Wire Harness .................................................................................................. 1
16 4041372 Kit-Seal ........................................................................................................... 1
17 4041373 Timer .............................................................................................................. 1
18 4041374 Control Unit .................................................................................................... 1
19 4041375 Cover .............................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 9-31

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STABILZER HYDRAULICS (FIGURE 9-13)

9-32 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STABILZER HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
1 292608 Capscrew ............................................................................................................ 8
2 320173 Washer ............................................................................................................... 8
3 1655259 Dowel .................................................................................................................. 2
4 1654348 Cylinder Assy (Stabilizer) (FFigure 9-14).......................................................... 2
5 140595 O-Ring ................................................................................................................ 4
6 222530 Clamp (Split Flange) ........................................................................................... 8
7 1516200 Fitting .................................................................................................................. 1
7 265787 O-Ring ............................................................................................................ 1
7 16481 O-Ring ............................................................................................................ 1
8 292681 Lockwasher ......................................................................................................... 16
9 320177 Washer ............................................................................................................... 8
10 292625 Capscrew ............................................................................................................ 4
11 296012 Capscrew ............................................................................................................ 18
12 1561747 Clamp ................................................................................................................. 2
13 320157 Washer ............................................................................................................... 6
14 302400 Nut ...................................................................................................................... 4
15 1657306 Tube .................................................................................................................... 1
16 1670492 Tube Assy ........................................................................................................... 1
17 1486749 Fitting .................................................................................................................. 6
18 4050237 Pressure Transducer .......................................................................................... 3
19 1670760 Wire Harness (Stabilizer Valve) (FFigure 4-57)................................................. 1
20 320159 Washer ............................................................................................................... 15
21 292517 Capscrew ............................................................................................................ 4
22 1701867 Mounting Plate .................................................................................................... 1
23 292514 Capscrew ............................................................................................................ 3
24 1699961 Valve (Stabilizer) (FFigure 9-15)....................................................................... 1
25 302401 Locknut ............................................................................................................... 4
26 1657327 Tube .................................................................................................................... 1
27 1657326 Tube .................................................................................................................... 1
28 1598366 Switch Assembly (Proximity) (FFigure 4-27)..................................................... 2
29 129563 Strap Clamp ........................................................................................................ 4
30 320165 Washer ............................................................................................................... 2
31 292561 Capscrew ............................................................................................................ 2
32 4107834 Bracket (LH) ........................................................................................................ 1
33 1565129 Keeper ................................................................................................................ 2
34 320160 Washer ............................................................................................................... 4
35 292513 Capscrew ............................................................................................................ 4
36 302405 Locknut ............................................................................................................... 2
37 320169 Washer ............................................................................................................... 4
38 292597 Capscrew ............................................................................................................ 2
39 1656836 Pin ....................................................................................................................... 2
40 1655252 Bracket Wldmt .................................................................................................... 1
41 346656 Capscrew ............................................................................................................ 1
42 1533665 Clamp (Twin) ...................................................................................................... 2
43 1533649 Cover Plate ......................................................................................................... 2
44 136703 Capscrew ............................................................................................................ 1
45 1655713 Hose Assy ........................................................................................................... 1
46 1618758 Fitting .................................................................................................................. 1
47 1655712 Hose Assy ........................................................................................................... 1
48 1473887 Fitting .................................................................................................................. 1
48 265731 O-Ring ............................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 9-33

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STABILZER HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
48 16484 O-Ring ............................................................................................................ 1
49 1487095 Fitting .................................................................................................................. 1
49 265731 O-Ring ............................................................................................................ 3
50 4043537 Hose Assy ........................................................................................................... 1
51 1486741 Fitting .................................................................................................................. 1
51 265787 O-Ring ............................................................................................................ 1
51 16481 O-Ring ............................................................................................................ 1
52 1487097 Fitting .................................................................................................................. 1
52 265787 O-Ring ............................................................................................................ 3
53 1473926 Fitting .................................................................................................................. 1
54 1701363 Cover Plate (Stabilizer Valve) ............................................................................. 1
55 1701781 Trim ..................................................................................................................... 2
56 1701782 Trim ..................................................................................................................... 1
57 1701780 Trim ..................................................................................................................... 1
58 136985 Capscrew ............................................................................................................ 4
59 1701528 Pressure Transducer .......................................................................................... 1
60 4107835 Bracket (RH) ....................................................................................................... 1

9-34 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 9-35

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STABILIZER CYLINDER (FIGURE 9-14)

9-36 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STABILIZER CYLINDER
ITEM PART NO. DESCRIPTION QTY
1654348 Cylinder Assy (Stabilizer) .................................................................................... 1
1 1670322 Piston ............................................................................................................. 1
2 1670331 Wear Ring ...................................................................................................... 2
3 1670327 Piston Seal ..................................................................................................... 1
4 1633740 Screw ............................................................................................................. 2
5 1670325 Tube Wldmt-Cylinder ...................................................................................... 1
6 1670323 Spacer ............................................................................................................ 1
7 1670330 O-Ring ............................................................................................................ 1
8 1670324 Piston Rod ...................................................................................................... 1
9 1633728 O-Ring ............................................................................................................ 1
10 1633729 Back-Up Ring ................................................................................................. 1
11 1670328 Rod Seal ......................................................................................................... 1
12 1670321 Bearing ........................................................................................................... 1
13 1670329 Wiper .............................................................................................................. 1
14 1670326 Bearing (Spherical) ......................................................................................... 1
a 1676991 Flange ............................................................................................................ 2
a 1676992 Screw ............................................................................................................. 8
1676990 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 9-37

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

STABILIZER VALVE (FIGURE 9-15)

9-38 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

STABILIZER VALVE
ITEM PART NO. DESCRIPTION QTY
1699961 Valve (Stabilizer) ................................................................................................. 1
1 1672665 Solenoid Valve ............................................................................................... 1
1 1677124 Kit-Repair Solenoid .................................................................................... 1
1 1708328 Coil ............................................................................................................. 1
2 ..... Housing .......................................................................................................... 1
3 1672649 Solenoid Valve ............................................................................................... 2
3 1677125 Kit-Repair Solenoid .................................................................................... 1
3 1672660 Coil ............................................................................................................. 2
4 ..... Screw ............................................................................................................. 1
5 1672647 Solenoid Valve ............................................................................................... 2
5 1677124 Kit-Repair Solenoid .................................................................................... 1
5 1672664 Coil ............................................................................................................. 2
6 ..... Plug ................................................................................................................ 3
7 ..... Plug ................................................................................................................ 2
8 1580025 Check Valve ................................................................................................... 1
8 1502554 Kit-Seal ....................................................................................................... 1
9 ..... Screw ............................................................................................................. 1
10 ..... Screw ............................................................................................................. 1
11 1672651 Check Valve ................................................................................................... 1
11 1677126 Kit-Repair Valve ......................................................................................... 1
12 ..... Screw ............................................................................................................. 1
13 ..... Plug ................................................................................................................ 2
14 ..... Screw ............................................................................................................. 2
15 ..... Nameplate ...................................................................................................... 1
16 1672652 Pressure Valve ............................................................................................... 1
16 1677127 Kit-Repair Valve ......................................................................................... 1
16 4051089 Coil ............................................................................................................. 1
a 4051090 Relief Valve .................................................................................................... 1

FOOTNOTES:
a Not illustrated

©2015 HYSTER COMPANY See Service Manual 9-39

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

MAIN CONTROL VALVE ASSEMBLY (FIGURE 9-16)

9-40 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

MAIN CONTROL VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1607898 Hydraulic Control Valve ...................................................................................... 1
1 1636969 Plate ............................................................................................................... 1
2 ..... Housing .......................................................................................................... 1
3 1636973 Screw ............................................................................................................. 4
4 1637011 Plug ................................................................................................................ 1
5 1637014 Plug ................................................................................................................ 1
6 1636984 Bearing Cone ................................................................................................. 9
7 1636985 Spring (Compression) .................................................................................... 9
8 1636986 Plug ................................................................................................................ 10
9 1636989 Fitting (Reducer) ............................................................................................. 3
9 1649658 Kit-Seal ....................................................................................................... 1
10 1636993 Valve (Flow Limiting) ...................................................................................... 1
10 1642085 Kit-Seal ....................................................................................................... 1
11 1636991 Plug ................................................................................................................ 1
12 1636992 O-Ring ............................................................................................................ 1
13 1636988 Valve (Anti-Cavitation) .................................................................................... 1
13 1649658 Kit-Seal ....................................................................................................... 1
14 1636994 Relief Valve (Pressure Relief) ........................................................................ 1
14 1642084 Kit-Seal ....................................................................................................... 1
15 1636987 Plug ................................................................................................................ 2
15 1642082 Kit-Seal ....................................................................................................... 1
16 1636990 Plug ................................................................................................................ 3
17 1637000 Check Valve ................................................................................................... 1
18 1636980 Piston ............................................................................................................. 1
19 1636981 Spring (Compression) .................................................................................... 5
20 1636983 Plug ................................................................................................................ 1
21 1636979 Piston ............................................................................................................. 4
22 1636982 Plug ................................................................................................................ 4
23 1636998 Piston ............................................................................................................. 1
24 1636999 Plug ................................................................................................................ 2
25 1637013 Plug ................................................................................................................ 11
26 1637012 Nozzle ............................................................................................................ 1
27 4043197 Washer ........................................................................................................... 4
28 1636971 Screw ............................................................................................................. 4
29 1649660 Piston ............................................................................................................. 2
30 1637002 Piston ............................................................................................................. 1
31 4043196 Piston ............................................................................................................. 2
32 1636975 Disk (Spring) ................................................................................................... 10
33 1636976 Spring (Compression) .................................................................................... 10
34 1636978 Screw ............................................................................................................. 20
35 1636977 Cover .............................................................................................................. 10
36 1649657 Plate ............................................................................................................... 1
37 1637024 Kit-Seal ........................................................................................................... 1
38 1636997 Valve Seat ...................................................................................................... 1
39 1636996 Screw ............................................................................................................. 1
40 1636995 Valve Seat (Throttle) ...................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 9-41

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COMBINATION MANIFOLD ASSEMBLY (FIGURE 9-17)

PAGE 1 OF 2

9-42 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

COMBINATION MANIFOLD ASSEMBLY

PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

4070097 Manifold Assembly .............................................................................................. 1
1 4025796 Solenoid Valve (SV2) ..................................................................................... 1
1 4023750 Kit-Seal ....................................................................................................... 1
2 1618471 Coil (CL2) ....................................................................................................... 2
3 4084347 Valve (Proportional EHPR1-5) ....................................................................... 5
3 4025943 Kit-Seal ....................................................................................................... 1
4 292670 Capscrew ....................................................................................................... 10
5 222441 Fitting .............................................................................................................. 15
6 4034368 Plug ................................................................................................................ 1
7 222442 Fitting .............................................................................................................. 3
7 204128 Plug ............................................................................................................ 1
7 16481 O-Ring ........................................................................................................ 1
8 4025808 Plug ................................................................................................................ 1
9 4084344 Valve (Pressure Control PR5) (Power Dampening) ....................................... 1
9 4025814 Kit-Seal ....................................................................................................... 1
10 4084346 Valve (Pressure Relief PR1) .......................................................................... 1
10 4034365 Kit-Seal ....................................................................................................... 1
11 4025804 Check Valve (CV1, CV2) ................................................................................ 2
11 4024282 Kit-Seal ....................................................................................................... 1
12 1618469 Check Valve (CV3, CV4) ................................................................................ 2
12 1517906 Kit-Seal ....................................................................................................... 1
13 222443 Fitting .............................................................................................................. 1
13 16483 O-Ring ........................................................................................................ 1
14 4034367 Disk ................................................................................................................ 1
15 4025798 Screen (Cartridge) .......................................................................................... 1
15 1517905 Kit-Seal ....................................................................................................... 1
16 4025799 Valve (Pressure Control PR2) (Park Brake) ................................................... 1
16 1618483 Kit-Valve ..................................................................................................... 1
17 4025806 Disk ................................................................................................................ 1
18 4084345 Valve (Pressure Control PR3) (Power Sliding Cab) ....................................... 1
18 1618483 Kit-Valve ..................................................................................................... 1
19 4034362 Regulator Valve (FR1) .................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 9-43

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

COMBINATION MANIFOLD ASSEMBLY (FIGURE 9-18)

PAGE 2 OF 2

9-44 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

COMBINATION MANIFOLD ASSEMBLY

PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

4070097 Manifold Assembly .............................................................................................. 1
1 4025802 Coil (CL1) ....................................................................................................... 1
2 4025795 Solenoid Valve (SV1) ..................................................................................... 1
2 4025812 Kit-Seal ....................................................................................................... 1
3 1618471 Coil (CL2) ....................................................................................................... 1
4 4025797 Poppet Valve (SF1) ........................................................................................ 1
4 4024281 Kit-Seal ....................................................................................................... 1
5 222441 Fitting .............................................................................................................. 7
5 16479 O-Ring ........................................................................................................ 1
6 1658801 Pressure Valve (Pressure Control PR4) (Pilot Pressure) ............................... 1
6 1618483 Kit-Valve ..................................................................................................... 1
7 4034363 Valve (Unload Pilot UP1) ................................................................................ 1
7 4025811 Kit-Seal ....................................................................................................... 1
8 4034369 Plug ................................................................................................................ 1
9 222442 Fitting .............................................................................................................. 3
9 204128 Plug ............................................................................................................ 1
9 16481 O-Ring ........................................................................................................ 1
10 4025798 Screen (Cartridge) .......................................................................................... 1
10 1517905 Kit-Seal ....................................................................................................... 1
11 4084348 Check Valve (CV5, CV6, CV7) ....................................................................... 3
12 222443 Fitting .............................................................................................................. 3
12 16483 O-Ring ........................................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 9-45

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC CONTROL VALVES MOUNTING (FIGURE 9-19)

9-46 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HYDRAULIC CONTROL VALVES MOUNTING

ITEM PART NO. DESCRIPTION QTY
1 1611098 Hose Assy ........................................................................................................... 4
2 888329 Seal ..................................................................................................................... 1
3 4003129 Pressure Switch .................................................................................................. 1
4 129563 Strap Clamp ........................................................................................................ 4
5 4016326 Hose Assy ........................................................................................................... 2
6 1486742 Fitting .................................................................................................................. 3
7 2071664 Hose Assy ........................................................................................................... 2
8 4016376 Hose Assy ........................................................................................................... 1
9 1636786 Manifold .............................................................................................................. 2
10 169787 O-Ring ................................................................................................................ 4
11 296049 Capscrew ............................................................................................................ 8
12 4025118 Hose Assy ........................................................................................................... 1
13 2110283 Hose Assy ........................................................................................................... 1
14 1473950 Fitting .................................................................................................................. 2
15 1607624 Flow Amplifier ..................................................................................................... 1
15 1315782 Kit-Seal ........................................................................................................... 1
16 320159 Washer ............................................................................................................... 7
17 287854 Capscrew ............................................................................................................ 7
18 4072404 Plate Wldmt ........................................................................................................ 1
19 233683 Fitting .................................................................................................................. 2
20 1470840 Fitting .................................................................................................................. 1
21 1473927 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 5
22 4025119 Hose Assy ........................................................................................................... 1
23 2108858 Hose Assy ........................................................................................................... 1
24 1607898 Hydraulic Control Valve (FFigure 9-16)............................................................. 1
25 320166 Washer ............................................................................................................... 3
26 292559 Capscrew ............................................................................................................ 3
27 1487075 Fitting .................................................................................................................. 1
28 1486737 Fitting .................................................................................................................. 2
29 4070097 Manifold Assembly (FFigure 9-17, FFigure 9-18)............................................. 1
30 1486540 Mount (Cab) ........................................................................................................ 4
31 300939 Washer ............................................................................................................... 4
32 320161 Washer ............................................................................................................... 4
33 292538 Capscrew ............................................................................................................ 4
34 302402 Locknut ............................................................................................................... 4
35 1528595 Fitting (Powered Sliding Cab) (Shown) ............................................................... 1
35 222443 Fitting (Non-Powered Sliding Cab) ..................................................................... 1
36 4016325 Hose Assy ........................................................................................................... 1
37 1473899 Fitting .................................................................................................................. 1
38 1487086 Fitting .................................................................................................................. 1
39 1473897 Fitting .................................................................................................................. 3
40 1473887 Fitting .................................................................................................................. 2
41 1487097 Fitting .................................................................................................................. 3
42 1623437 Fitting .................................................................................................................. 10
43 1623422 Plate .................................................................................................................... 1
44 136681 Capscrew ............................................................................................................ 4
45 320157 Washer ............................................................................................................... 4
46 1487094 Fitting .................................................................................................................. 4
47 4073019 Hose Assy ........................................................................................................... 1
48 1486745 Fitting .................................................................................................................. 1
49 1486552 Fitting .................................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 9-47

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC CONTROL VALVES MOUNTING

ITEM PART NO. DESCRIPTION QTY
50 1490533 Fitting .................................................................................................................. 1
51 1487058 Fitting .................................................................................................................. 5
52 1490533 Fitting .................................................................................................................. 1
53 1486741 Fitting .................................................................................................................. 3

9-48 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 9-49

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC TANK (FIGURE 9-20)

9-50 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HYDRAULIC TANK
ITEM PART NO. DESCRIPTION QTY
1 1581581 Capscrew ............................................................................................................ 8
2 1581556 Washer ............................................................................................................... 8
3 1538936 Plug ..................................................................................................................... 2
4 1676979 Plate .................................................................................................................... 2
5 39747 O-Ring ................................................................................................................ 2
6 1533477 Spring ................................................................................................................. 2
7 2109712 Hydraulic Filter .................................................................................................... 2
8 1673388 Breather .............................................................................................................. 1
8 1703114 Filter Element ................................................................................................. 1
9 1673387 Breather (With Indicator) ..................................................................................... 1
9 1703114 Filter Element ................................................................................................. 1
10 4006039 Gasket ................................................................................................................ 2
11 222513 Fitting .................................................................................................................. 2
11 16984 O-Ring ............................................................................................................ 1
12 1592852 Fitting .................................................................................................................. 3
12 265731 O-Ring ............................................................................................................ 2
12 16484 O-Ring ............................................................................................................ 1
13 1486761 Fitting .................................................................................................................. 2
13 16487 O-Ring ............................................................................................................ 1
13 1527821 O-Ring ............................................................................................................ 1
14 1473889 Fitting .................................................................................................................. 2
14 16487 O-Ring ............................................................................................................ 1
14 244167 O-Ring ............................................................................................................ 1
15 1581559 Washer ............................................................................................................... 2
16 1615240 Capscrew ............................................................................................................ 2
17 1531107 Hydraulic Filter (Suction) .................................................................................... 3
18 4601410 Temperature Sender ........................................................................................... 1
19 4014228 Drain Plug ........................................................................................................... 1
20 1572979 Gasket ................................................................................................................ 1
21 1705967 Cover Plate ......................................................................................................... 1
22 1581588 Capscrew ............................................................................................................ 10
23 4021960 Indicator (Oil Level) ............................................................................................. 1
24 4065702 Hyd Tank Wldmt ................................................................................................. 1
24 1536311 Sealing Ring ................................................................................................... 3
24 136749 Screw ............................................................................................................. 3
24 39743 O-Ring ............................................................................................................ 1
25 296204 Capscrew ............................................................................................................ 12
26 1470791 Seal ..................................................................................................................... 10
27 1486772 Fitting .................................................................................................................. 1
27 265731 O-Ring ............................................................................................................ 2

©2015 HYSTER COMPANY See Service Manual 9-51

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC MOTOR (FIGURE 9-21)

POWERED SLIDING CAB

9-52 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HYDRAULIC MOTOR
POWERED SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1633139 Hydraulic Motor ................................................................................................... 1
2 388251 Ring ................................................................................................................ 1
3 ..... Shaft Seal ....................................................................................................... 1
4 ..... O-Ring ............................................................................................................ 1
5 1357029 O-Ring ............................................................................................................ 3
6 381370 Washer ........................................................................................................... 7
1639472 Kit-Seal ............................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 9-53

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HYDRAULIC CONTROLS (FIGURE 9-22)

JOYSTICK

9-54 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

HYDRAULIC CONTROLS
JOYSTICK

ITEM PART NO. DESCRIPTION QTY

1 1487427 Plate , Cover (Container Handler) (Shown) ........................................................ 1
1 4028797 Cover Plate (Intermodal Handler) ....................................................................... 1
2 4028465 Screw .................................................................................................................. 8
3 4028463 Washer ............................................................................................................... 8
4 4030067 Joystick Assembly (FFigure 9-23)..................................................................... 1
5 2054005 Switch ................................................................................................................. 2
6 1498383 Plug (Switch) ....................................................................................................... 5

©2015 HYSTER COMPANY See Service Manual 9-55

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

JOYSTICK ASSEMBLY (FIGURE 9-23)

9-56 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

JOYSTICK ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
4030067 Joystick Assembly .............................................................................................. 1
1 1662136 Grip (Right Side) ............................................................................................. 1
2 1662135 Grip (Left Side) ............................................................................................... 1
3 1584824 Trigger ............................................................................................................ 1
4 1584825 Spring ............................................................................................................. 1
5 1584826 Microswitch ..................................................................................................... 1
6 1635698 Switch (Rocker) .............................................................................................. 1
7 1662134 Button ............................................................................................................. 3
8 1635692 Rocker ............................................................................................................ 1
9 1636049 Rocker ............................................................................................................ 1
10 4119671 Sensor , Position ............................................................................................ 1
11 1584846 Boot ................................................................................................................ 1
12 1584842 Gasket ............................................................................................................ 1
13 1584845 Gasket ............................................................................................................ 1
14 1584843 Housing .......................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 9-57

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NOTES

9-58 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

10 BOOM
 UNIT CODE D222
04/2015 EUROPE

SECTION 10
BOOM

DESCRIPTION PAGE

BOOM
PAGE 1 OF 4 .............................................................................................................................................. 10-4
PAGE 2 OF 4 .............................................................................................................................................. 10-6
PAGE 3 OF 4 .............................................................................................................................................. 10-8
PAGE 4 OF 4 .............................................................................................................................................. 10-12
BOOM DERRICKING CYLINDER ASSEMBLY .............................................................................................. 10-18
BOOM DERRICKING CYLINDER MOUNTING .............................................................................................. 10-16
BOOM MOUNTING ......................................................................................................................................... 10-2
EXTENSION CYLINDER
BOOM ......................................................................................................................................................... 10-14

©2015 HYSTER COMPANY See Service Manual 10-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BOOM MOUNTING (FIGURE 10-1)

10-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BOOM MOUNTING
ITEM PART NO. DESCRIPTION QTY
1 1622815 Bushing ............................................................................................................... 2
2 1601121 Pin ....................................................................................................................... 2
3 1601122 Cap ..................................................................................................................... 2
4 1601123 Cap ..................................................................................................................... 2
5 320173 Washer ............................................................................................................... 4
6 1611180 Capscrew ............................................................................................................ 2
7 302406 Locknut ............................................................................................................... 2
8 132860 Capscrew ............................................................................................................ 6
9 887068 Grease Fitting ..................................................................................................... 2
10 320161 Washer ............................................................................................................... 6
11 4019075 Shim .................................................................................................................... AR

©2015 HYSTER COMPANY See Service Manual 10-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BOOM (FIGURE 10-2)

PAGE 1 OF 4

10-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BOOM
PAGE 1 OF 4

ITEM PART NO. DESCRIPTION QTY

1 4032443 Outer Boom (RS45-27/31CH, RS45-24/28IH) .................................................... 1
1 4032442 Outer Boom (RS46-36/41L/41S/41LS-CH, RS46-33/38L/38S/38LS-IH) ............ 1
2 4027348 Inner Boom (RS45-27/31CH, RS45-24/28IH) ..................................................... 1
2 4027347 Inner Boom (RS46-36/41L/41S/41LS-CH, RS46-33/38L/38S/38LS-IH) ............. 1
3 4018028 Bolt ...................................................................................................................... 6
4 293723 Nut ...................................................................................................................... 6
5 4030553 Shim .................................................................................................................... 6
6 292562 Capscrew ............................................................................................................ 24
7 320165 Washer ............................................................................................................... 24
8 4033436 Retainer .............................................................................................................. 6
9 4033432 Wear Plate .......................................................................................................... 6
10 1545167 Grease Fitting ..................................................................................................... 6
11 302402 Locknut ............................................................................................................... 2
12 320161 Washer ............................................................................................................... 6
13 287814 Capscrew ............................................................................................................ 2
14 1684558 Bushing ............................................................................................................... 2
15 1684557 Pin ....................................................................................................................... 2
16 1684556 Plate .................................................................................................................... 2
17 320169 Washer ............................................................................................................... 8
18 292583 Capscrew ............................................................................................................ 6
19 887068 Grease Fitting ..................................................................................................... 2
a 129563 Strap Clamp ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 10-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BOOM (FIGURE 10-3)

PAGE 2 OF 4

10-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BOOM
PAGE 2 OF 4

ITEM PART NO. DESCRIPTION QTY

1 1594815 Hose Assy ........................................................................................................... 2
2 1594834 Hose Assy ........................................................................................................... 1
3 1476691 Hose Assy ........................................................................................................... 2
4 1589197 Hose Assy ........................................................................................................... 2
5 1588514 Fitting .................................................................................................................. 4
6 1533664 Clamp ................................................................................................................. 4
7 296014 Capscrew ............................................................................................................ 4
8 320157 Washer ............................................................................................................... 14
9 302400 Nut ...................................................................................................................... 8
10 4018576 Retainer .............................................................................................................. 1
11 292560 Capscrew ............................................................................................................ 18
12 320165 Washer ............................................................................................................... 20
13 4016327 Wear Plate .......................................................................................................... 4
14 287816 Capscrew ............................................................................................................ 8
15 4020980 Fitting .................................................................................................................. 4
16 4020982 Tube .................................................................................................................... 2
17 4020981 Tube .................................................................................................................... 2
18 4020978 Block , Grease Fitting ......................................................................................... 2
19 1545167 Grease Fitting ..................................................................................................... 4
20 320161 Washer ............................................................................................................... 8
21 292512 Capscrew ............................................................................................................ 2
22 246001 Capscrew ............................................................................................................ 4
23 1616389 Cover Plate ......................................................................................................... 2
24 1616387 Clamp (Twin) ...................................................................................................... 2
25 1327647 Capscrew ............................................................................................................ 4
26 292559 Capscrew ............................................................................................................ 8
27 1607472 Wear Plate .......................................................................................................... 2
28 176640 Bolt ...................................................................................................................... 1
29 258590 Clamp ................................................................................................................. 1
30 1607470 Support (Chain) .................................................................................................. 1
31 1483978 Cable Guide ........................................................................................................ 1
32 292528 Capscrew ............................................................................................................ 4
33 4032797 Retainer .............................................................................................................. 1
34 320156 Washer ............................................................................................................... 4
a 129563 Strap Clamp ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 10-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BOOM (FIGURE 10-4)

PAGE 3 OF 4

10-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BOOM
PAGE 3 OF 4

ITEM PART NO. DESCRIPTION QTY

1 1617669 Hose Assy ........................................................................................................... 2
2 1672380 Capscrew ............................................................................................................ 1
3 302400 Nut ...................................................................................................................... 2
4 320157 Washer ............................................................................................................... 4
5 1616387 Clamp (Twin) ...................................................................................................... 2
6 1616389 Cover Plate ......................................................................................................... 2
7 292512 Capscrew ............................................................................................................ 2
8 1613305 Hose Assy ........................................................................................................... 1
9 888089 Clamp ................................................................................................................. 10
10 4032865 Bushing ............................................................................................................... 1
11 4033048 Spacer ................................................................................................................ 2
12 1557756 Strap (Static) ....................................................................................................... 3
13 1641816 Hose Assy ........................................................................................................... 1
14 1522441 Fitting .................................................................................................................. 4
15 1619663 Tube .................................................................................................................... 1
16 1641815 Hose Assy ........................................................................................................... 1
17 292561 Capscrew ............................................................................................................ 2
18 320165 Washer ............................................................................................................... 10
19 885510 Keeper ................................................................................................................ 1
20 885470 Pin ....................................................................................................................... 1
21 4050236 Sensor Assembly (FFigure 4-26)....................................................................... 1
22 4033577 Plate .................................................................................................................... 1
23 287854 Capscrew ............................................................................................................ 2
24 320159 Washer ............................................................................................................... 5
25 320156 Washer ............................................................................................................... 8
26 287816 Capscrew ............................................................................................................ 8
27 1618452 Clamp ................................................................................................................. 1
28 1533649 Cover Plate ......................................................................................................... 2
29 136703 Capscrew ............................................................................................................ 2
30 1619664 Tube .................................................................................................................... 1
31 321487 Clamp ................................................................................................................. 5
32 292519 Capscrew ............................................................................................................ 4
33 1554710 Fitting .................................................................................................................. 4
34 1619662 Tube .................................................................................................................... 1
35 292560 Capscrew ............................................................................................................ 5
36 4092220 Bracket Wldmt .................................................................................................... 1
37 1619661 Tube .................................................................................................................... 1
38 1522442 Fitting .................................................................................................................. 2
39 4033574 Extension Cylinder (FFigure 10-6)..................................................................... 1
40 292513 Capscrew ............................................................................................................ 3
41 320169 Washer ............................................................................................................... 8
42 4032880 Cap ..................................................................................................................... 1
43 4033099 Cap ..................................................................................................................... 1
44 1545167 Grease Fitting ..................................................................................................... 1
45 302405 Locknut ............................................................................................................... 1
46 4032870 Pin ....................................................................................................................... 1
47 320162 Washer ............................................................................................................... 2
48 246001 Capscrew ............................................................................................................ 4
49 1470841 Fitting .................................................................................................................. 2
50 303118 Nut ...................................................................................................................... 3

©2015 HYSTER COMPANY See Service Manual 10-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BOOM
PAGE 3 OF 4

ITEM PART NO. DESCRIPTION QTY

51 1301016 Spacer ................................................................................................................ 3
52 296175 Capscrew ............................................................................................................ 3
53 1335179 Bearing ............................................................................................................... 3
a 129563 Strap Clamp ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated

10-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 10-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BOOM (FIGURE 10-5)

PAGE 4 OF 4

10-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BOOM
PAGE 4 OF 4

ITEM PART NO. DESCRIPTION QTY

1 1641965 Hose Assy ........................................................................................................... 1
2 1613292 Hose Assy ........................................................................................................... 1
3 1612959 Hose Assy ........................................................................................................... 1
4 1641964 Hose Assy ........................................................................................................... 1
5 4085533 Hyd Control Valve (Lowering) (FFigure 9-5)...................................................... 1
6 287860 Capscrew ............................................................................................................ 12
7 292682 Lockwasher ......................................................................................................... 12
8 190757 Clamp (Split Half) ................................................................................................ 6
9 169787 O-Ring ................................................................................................................ 3
10 296070 Capscrew ............................................................................................................ 4
11 1486745 Fitting .................................................................................................................. 1
12 242016 Flange (Split Half) ............................................................................................... 2
13 292685 Lockwasher ......................................................................................................... 4
14 292563 Capscrew ............................................................................................................ 4
15 210642 O-Ring ................................................................................................................ 1
16 1522426 Fitting .................................................................................................................. 1
17 320157 Washer ............................................................................................................... 4
18 302400 Nut ...................................................................................................................... 2
19 1533649 Cover Plate ......................................................................................................... 2
20 1533647 Clamp ................................................................................................................. 2
21 1533658 Clamp (Twin) ...................................................................................................... 1
22 1613473 Clamp ................................................................................................................. 2
23 1560006 Cover Plate (Cover) ............................................................................................ 2
24 1533662 Lockwasher ......................................................................................................... 6
25 292521 Capscrew ............................................................................................................ 6
26 136703 Capscrew ............................................................................................................ 1
27 1617461 Plate .................................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 10-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

EXTENSION CYLINDER (FIGURE 10-6)

BOOM

ITEM PART NO. DESCRIPTION QTY

4033574 Extension Cylinder .............................................................................................. 1
1 4044056 Guide .............................................................................................................. 1
2 4044057 Tube Wldmt-Cylinder ...................................................................................... 1
3 4044058 Cylinder Rod ................................................................................................... 1
4 4044059 Piston ............................................................................................................. 1
5 1633723 Spacer ............................................................................................................ 1
6 4044060 Bolt ................................................................................................................. 16
7 1633738 Plate ............................................................................................................... 1
8 1633712 Plug ................................................................................................................ 1
9 1633715 Plug ................................................................................................................ 1
10 1633735 Plug (Air Bleed) .............................................................................................. 3
11 1633733 Screw (Locking) .............................................................................................. 1
12 4044054 Bolt ................................................................................................................. 4
13 4044062 Bolt ................................................................................................................. 4
14 4044063 Tube Assy ...................................................................................................... 1
15 4044055 O-Ring ............................................................................................................ 2
16 4044061 Bolt ................................................................................................................. 8
17 1633726 Wiper .............................................................................................................. 1
18 1633725 Rod Seal (Rod) ............................................................................................... 1
19 1633727 Rod Seal (Rod) ............................................................................................... 1
20 1633729 Back-Up Ring ................................................................................................. 1
21 1633728 O-Ring ............................................................................................................ 1
22 1633732 Wear Ring ...................................................................................................... 1
23 4044053 O-Ring ............................................................................................................ 1
24 1566906 O-Ring ............................................................................................................ 1
25 1633724 Piston Seal (Piston) ........................................................................................ 1
10-14 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ITEM PART NO. DESCRIPTION QTY

26 1566908 Wear Ring ...................................................................................................... 1
27 1633713 O-Ring ............................................................................................................ 1
a 1568303 Valve .............................................................................................................. 1
4044100 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 10-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BOOM DERRICKING CYLINDER MOUNTING (FIGURE 10-7)

10-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BOOM DERRICKING CYLINDER MOUNTING

ITEM PART NO. DESCRIPTION QTY
1 4051109 Cylinder Assembly (RH) (FFigure 10-8)............................................................ 1
1 4051108 Cylinder Assembly (LH) (FFigure 10-8)............................................................. 1
2 1473950 Fitting .................................................................................................................. 2
2 265787 O-Ring ............................................................................................................ 1
2 16481 O-Ring ............................................................................................................ 1
3 1607910 Plate .................................................................................................................... 4
4 320169 Washer ............................................................................................................... 8
5 292582 Capscrew ............................................................................................................ 8
6 1622817 Capscrew ............................................................................................................ 4
7 320177 Washer ............................................................................................................... 8
8 4048208 Pin ....................................................................................................................... 4
9 1607895 Ring .................................................................................................................... 4
10 293724 Nut ...................................................................................................................... 4
11 4104515 Hyd Control Valve (LH) ....................................................................................... 1
12 296053 Capscrew ............................................................................................................ 8
13 1473887 Fitting .................................................................................................................. 2
13 265731 O-Ring ............................................................................................................ 1
13 16484 O-Ring ............................................................................................................ 1
14 190757 Clamp (Split Half) ................................................................................................ 8
15 287860 Capscrew ............................................................................................................ 16
16 292682 Lockwasher ......................................................................................................... 16
17 169787 O-Ring ................................................................................................................ 4
18 1487063 Fitting .................................................................................................................. 2
19 1608276 Hose Assy ........................................................................................................... 2
20 4104516 Hyd Control Valve (RH) ...................................................................................... 1
21 4104569 Cover (RH) .......................................................................................................... 1
22 4104568 Cover (LH) .......................................................................................................... 1
23 320159 Washer ............................................................................................................... 8
24 292514 Capscrew ............................................................................................................ 8

©2015 HYSTER COMPANY See Service Manual 10-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BOOM DERRICKING CYLINDER ASSEMBLY (FIGURE 10-8)

10-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BOOM DERRICKING CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
4051108 Cylinder Assembly .............................................................................................. 1
4051109 Cylinder Assembly .............................................................................................. 1
1 1616800 Lockring .......................................................................................................... 2
2 4050201 Bearing ........................................................................................................... 2
3 1633744 Bolt ................................................................................................................. 4
4 1671771 Rod End ......................................................................................................... 1
5 1633706 O-Ring ............................................................................................................ 2
6 1633703 Wiper .............................................................................................................. 1
7 1671768 Bearing ........................................................................................................... 1
8 1633708 Plug ................................................................................................................ 2
9 1633702 Rod Seal (Rod) ............................................................................................... 1
10 1633705 O-Ring ............................................................................................................ 1
11 1633704 Rod Seal (Rod) ............................................................................................... 1
12 1633707 Back-Up Ring ................................................................................................. 1
13 1633697 Piston Rod ...................................................................................................... 1
14 1671774 Cylinder Shell (LH) ......................................................................................... 1
14 1671770 Cylinder Shell (RH) ......................................................................................... 1
15 1633698 Spacer ............................................................................................................ 1
16 1633709 Wear Ring ...................................................................................................... 1
17 1633701 Piston Seal (Piston) ........................................................................................ 2
18 1671769 Piston ............................................................................................................. 1
19 1671773 Screw ............................................................................................................. 2
20 4054529 Flange ............................................................................................................ 1
21 1633714 Bolt ................................................................................................................. 4
22 1633713 O-Ring ............................................................................................................ 3
23 1633715 Plug ................................................................................................................ 1
24 1633716 O-Ring ............................................................................................................ 1
1616393 Kit-Seal ........................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 10-19

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NOTES

10-20 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

11 OPTIONS
 UNIT CODE D222
04/2015 EUROPE

SECTION 11
OPTIONS

DESCRIPTION PAGE

AIR DUCT ........................................................................................................................................................ 11-2

BUMPERS ....................................................................................................................................................... 11-4
INSET .......................................................................................................................................................... 11-5
CAB RECIRCULATING FAN ........................................................................................................................... 11-6
CAB SUNSHADE
REAR .......................................................................................................................................................... 11-8
TOP ............................................................................................................................................................. 11-7
CONTROLLER
SEAT BELT SEQUENCER ......................................................................................................................... 11-10
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 11-11
EMPTY SEAT ENGINE SHUTDOWN ............................................................................................................. 11-12
ENGINE BLOCK HEATER 240V ..................................................................................................................... 11-13
HEATED TOP WINDOW ................................................................................................................................. 11-14
INSULATION MATS AND AIR DUCT
WITH AIRCO OR CLIMATE CONTROL ..................................................................................................... 11-16
MAP READING LIGHT .................................................................................................................................... 11-18
RADIO CONSOLE AND ATTACHING PARTS ............................................................................................... 11-20
REAR LOCKING CONSOLE ........................................................................................................................... 11-22
SECOND 12V SOCKET OPTION ................................................................................................................... 11-23
SOUND REDUCTION
STAGE IIIA ENGINE ................................................................................................................................... 11-24
STAGE IV ENGINE ..................................................................................................................................... 11-26
START AID ...................................................................................................................................................... 11-28
TRAINING SEAT ............................................................................................................................................. 11-29

©2015 HYSTER COMPANY See Service Manual 11-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

AIR DUCT (FIGURE 11-1)

11-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

AIR DUCT
ITEM PART NO. DESCRIPTION QTY
4021196 Air Duct Assembly .............................................................................................. 1
1 4021193 Insulation Mat (Air Duct) ................................................................................. 10
2 4021187 Insulation Mat (Air Duct Cover) ...................................................................... 1
3 4021186 Cover Plate ..................................................................................................... 1
4 1492140 Washer ........................................................................................................... 10
5 4021188 Screw ............................................................................................................. 10
6 4021195 Seal ................................................................................................................ AR
7 4021189 Insulation Mat (Air Cowl, Bottom) ................................................................... 1
8 4021192 Insulation Mat (Air Cowl, RH) ......................................................................... 1
9 4021194 Insulation Mat (Air Cowl, Top) ........................................................................ 1
10 4021190 Insulation Mat (Air Cowl, LH) .......................................................................... 1
11 4021191 Insulation Mat (Air Cowl, Top) ........................................................................ 1
12 1498363 Screw ............................................................................................................. 8
13 ..... Air Duct ........................................................................................................... 1
14 1598398 Louver (Air) ..................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 11-3

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

BUMPERS (FIGURE 11-2)

ITEM PART NO. DESCRIPTION QTY

1 6996247 Bolt ...................................................................................................................... 2
2 6996245 Washer ............................................................................................................... 4
3 302402 Locknut ............................................................................................................... 2
4 6990053 Bumper ............................................................................................................... 2
5 6996206 Washer ............................................................................................................... 4
6 6990131 Bolt ...................................................................................................................... 4

11-4 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

BUMPERS (FIGURE 11-3)

INSET

ITEM PART NO. DESCRIPTION QTY

1 6990182 Bumper ............................................................................................................... 2
2 6996760 Bolt ...................................................................................................................... 4
3 6996196 Bolt ...................................................................................................................... 2
4 6996191 Nut ...................................................................................................................... 4
5 302404 Locknut ............................................................................................................... 2
6 296426 Washer ............................................................................................................... 4
7 6996206 Washer ............................................................................................................... 8

©2015 HYSTER COMPANY See Service Manual 11-5

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB RECIRCULATING FAN (FIGURE 11-4)

ITEM PART NO. DESCRIPTION QTY

1 1312226 Fan Assembly ..................................................................................................... 1
1 1307755 Fan ................................................................................................................. 1
2 181045 Connector Body .............................................................................................. 1
3 134810 Terminal ......................................................................................................... 1
4 1301783 Ring Terminal ................................................................................................. 1
5 1468319 Screw .................................................................................................................. 4

11-6 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB SUNSHADE (FIGURE 11-5)

TOP

ITEM PART NO. DESCRIPTION QTY

1 1506751 Sunshade ............................................................................................................ 1
2 1506750 Clamp ................................................................................................................. 1
3 1506749 Rubber Pad ......................................................................................................... 1
4 1506748 Rubber Pad ......................................................................................................... 1
5 1468318 Screw .................................................................................................................. 2
6 1655365 Screw .................................................................................................................. 2

©2015 HYSTER COMPANY See Service Manual 11-7

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CAB SUNSHADE (FIGURE 11-6)

REAR

11-8 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

CAB SUNSHADE
REAR

ITEM PART NO. DESCRIPTION QTY

1 1506751 Sunshade ............................................................................................................ 1
2 1644791 Bracket ................................................................................................................ 1
3 296415 Washer ............................................................................................................... 1
4 1468318 Screw .................................................................................................................. 3
5 1506749 Rubber Pad ......................................................................................................... 1
6 1506748 Rubber Pad ......................................................................................................... 2
7 1644792 Bracket ................................................................................................................ 1
8 1655365 Screw .................................................................................................................. 2
9 1644793 Plug ..................................................................................................................... 2

©2015 HYSTER COMPANY See Service Manual 11-9

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

CONTROLLER (FIGURE 11-7)

SEAT BELT SEQUENCER

ITEM PART NO. DESCRIPTION QTY

1 4634871 Wire Harness (Sequencer Adaptor) .................................................................... 1
1 1502625 Connector ....................................................................................................... 1
1 1541988 Connector (8 Pin) ........................................................................................... 1
2 4005023 Screw .................................................................................................................. 2
3 1558055 Washer ............................................................................................................... 4
4 4634955 Control Module (Seat Belt Sequence) ................................................................ 1
5 316833 Nut ...................................................................................................................... 2

11-10 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

DC-DC CONVERTER AND ATTACHING PARTS (FIGURE 11-8)

ITEM PART NO. DESCRIPTION QTY

1 4104860 Wire Harness (Cab Side Console) (FFigure 4-36, FFigure 4-37, FFigure
4-38, FFigure 4-39)............................................................................................. 1
2 1566765 Bracket ................................................................................................................ 1
3 1558027 Label (12V) ......................................................................................................... 1
4 1566764 Socket (12V) ....................................................................................................... 1
5 2100569 DC-DC Converter ............................................................................................... 1
6 4001205 Screw .................................................................................................................. 4

©2015 HYSTER COMPANY See Service Manual 11-11

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

EMPTY SEAT ENGINE SHUTDOWN (FIGURE 11-9)

ITEM PART NO. DESCRIPTION QTY

1 4628625 Wire Harness (Empty Seat Engine Shutdown) ................................................... 1
2 4006987 Relay (Adjustable Timing) ................................................................................... 1
3 320156 Washer ............................................................................................................... 1
4 292500 Capscrew ............................................................................................................ 1

11-12 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

ENGINE BLOCK HEATER 240V (FIGURE 11-10)

KEY:
A: QSL
B: QSM
QTY
ITEM PART NO. DESCRIPTION A B
1 4037976 Engine Heater ............................................................................................ 1 ..
1 1694913 Heater Element ...................................................................................... 1 ..
1 4038823 Engine Heater ............................................................................................ .. 1
1 1628959 Heat Shield ............................................................................................ .. 1
1 4048485 Heater Element ...................................................................................... .. 1
2 1507090 Connector (220 Volt, Female) .................................................................... 1 1
3 1507089 Connector (220 Volt, Male) ........................................................................ 1 1
4 1694503 Bracket ....................................................................................................... 1 1
5 293744 Screw ......................................................................................................... 2 2
6 320155 Washer ....................................................................................................... 2 2
7 302398 Locknut ....................................................................................................... 2 2
8 129563 Strap Clamp ............................................................................................... 10 6
9 1350914 Strap , Bracket ........................................................................................... 1 1
a 4038824 Label (Engine Heater) ................................................................................ 1 ..
a 4006924 Label (Engine Heater) ................................................................................ .. 1

FOOTNOTES:
a Not Illustrated

©2015 HYSTER COMPANY See Service Manual 11-13

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

HEATED TOP WINDOW (FIGURE 11-11)

ITEM PART NO. DESCRIPTION QTY

1 4016098 Clip ...................................................................................................................... 2
2 4013895 Switch (Window Heating) .................................................................................... 1
3 4016097 Wire Harness (Heated Roof Window) ................................................................. 1
4 4016096 Window ............................................................................................................... 1

11-14 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 11-15

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

INSULATION MATS AND AIR DUCT (FIGURE 11-12)

WITH AIRCO OR CLIMATE CONTROL

11-16 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

INSULATION MATS AND AIR DUCT

WITH AIRCO OR CLIMATE CONTROL

ITEM PART NO. DESCRIPTION QTY

1 4021193 Insulation Mat (Air Duct) ..................................................................................... 2
2 4021205 Insulation Mat (Rear Floor Plate) ........................................................................ 1
3 4021206 Insulation Mat (Front Floor Plate) ....................................................................... 1
4 4021199 Nut ...................................................................................................................... 2
5 4021197 Screw .................................................................................................................. 5
6 4021207 Adapter ............................................................................................................... 1
7 4021198 Screw .................................................................................................................. 4
8 1508258 Washer ............................................................................................................... 4
9 4021196 Air Duct Assembly (FFigure 11-1)..................................................................... 1
10 1468321 Washer (Plastic) ................................................................................................. 2
11 4021200 Screw .................................................................................................................. 2
12 4021204 Insulation Mat (RH Floor Plate) .......................................................................... 1
13 4021203 Insulation ............................................................................................................ 1
14 4021202 Insulation Mat (Top Floor Plate) ......................................................................... 1
15 4021201 Insulation Mat (Rear Panel) ................................................................................ 1

©2015 HYSTER COMPANY See Service Manual 11-17

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

MAP READING LIGHT (FIGURE 11-13)

ITEM PART NO. DESCRIPTION QTY

1 1506682 Map Light ............................................................................................................ 1
1 1516559 Bulb ................................................................................................................ 1
2 1468318 Screw .................................................................................................................. 2

11-18 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NOTES

©2015 HYSTER COMPANY See Service Manual 11-19

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

RADIO CONSOLE AND ATTACHING PARTS (FIGURE 11-14)

11-20 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

RADIO CONSOLE AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
1492176 Console Assembly (Radio) ................................................................................. 1
1 1491468 Headliner ........................................................................................................ 1
2 1566767 Bracket ........................................................................................................... 2
3 1393528 Dome Light ..................................................................................................... 2
4 887317 Bulb ................................................................................................................ 2
5 1492163 Screw ............................................................................................................. 4
6 1566762 Bracket (Radio Console) ..................................................................................... 1
7 287854 Capscrew ............................................................................................................ 4
8 320160 Washer ............................................................................................................... 8
9 136692 Nut ...................................................................................................................... 4
10 4028462 Screw .................................................................................................................. 10
11 4028463 Washer ............................................................................................................... 10
12 1571628 Cover .................................................................................................................. 1
13 4009587 Loudspeaker ....................................................................................................... 2
14 1492139 Nut ...................................................................................................................... 8
15 1598421 Cover (Speaker) ................................................................................................. 2
16 1703737 Screw .................................................................................................................. 8
17 4009588 Antenna .............................................................................................................. 1

©2015 HYSTER COMPANY See Service Manual 11-21

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

REAR LOCKING CONSOLE (FIGURE 11-15)

ITEM PART NO. DESCRIPTION QTY

1 1506680 Lock .................................................................................................................... 1
2 316835 Nut ...................................................................................................................... 2
3 1506679 Gas Spring .......................................................................................................... 1
4 1499932 Storage Box ........................................................................................................ 1
5 136681 Capscrew ............................................................................................................ 4
6 320158 Washer ............................................................................................................... 4
7 1506678 Washer ............................................................................................................... 4

11-22 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SECOND 12V SOCKET OPTION (FIGURE 11-16)

ITEM PART NO. DESCRIPTION QTY

1 4011628 Wire Harness (Second 12V Socket) ................................................................... 1
2 1566764 Socket (12V) ....................................................................................................... 1
3 1558027 Label (12V) ......................................................................................................... 1

©2015 HYSTER COMPANY See Service Manual 11-23

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SOUND REDUCTION (FIGURE 11-17)

STAGE IIIA ENGINE

11-24 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SOUND REDUCTION
STAGE IIIA ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4003051 Sound Liner ........................................................................................................ 5
2 4003052 Sound Liner ........................................................................................................ 2
3 4017796 Sound Liner ........................................................................................................ 2
4 1498373 Plate (Fixing) ....................................................................................................... 10
5 287860 Capscrew ............................................................................................................ 10

©2015 HYSTER COMPANY See Service Manual 11-25

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

SOUND REDUCTION (FIGURE 11-18)

STAGE IV ENGINE

11-26 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

SOUND REDUCTION
STAGE IV ENGINE

ITEM PART NO. DESCRIPTION QTY

1 4003051 Sound Liner ........................................................................................................ 5
2 4003052 Sound Liner ........................................................................................................ 2
3 4017796 Sound Liner ........................................................................................................ 2
4 1498373 Plate (Fixing) ....................................................................................................... 10
5 287860 Capscrew ............................................................................................................ 10

©2015 HYSTER COMPANY See Service Manual 11-27

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

START AID (FIGURE 11-19)

ITEM PART NO. DESCRIPTION QTY

1 4083698 Connector Assembly ........................................................................................... 1
1 4002098 Connector ....................................................................................................... 1
1 55874 Terminal ......................................................................................................... 2
2 287816 Capscrew ............................................................................................................ 4
3 320156 Washer ............................................................................................................... 8
4 302399 Nut ...................................................................................................................... 4

11-28 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

TRAINING SEAT (FIGURE 11-20)

ITEM PART NO. DESCRIPTION QTY

1 1499936 Cover (Top) ......................................................................................................... 1
2 1506677 Seat Assy (Bottom) ............................................................................................. 1
3 1461081 Kit-Seat Belt ........................................................................................................ 1
4 320156 Washer ............................................................................................................... 4
5 136687 Nut ...................................................................................................................... 4
6 1498336 Edge Protector .................................................................................................... AR
7 293628 Capscrew ............................................................................................................ 2
8 1498338 Washer ............................................................................................................... 3

©2015 HYSTER COMPANY See Service Manual 11-29

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NOTES

11-30 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

12 FIELD CONVERSION KITS

 UNIT CODE D222
04/2015 EUROPE

SECTION 12
FIELD CONVERSION KITS

DESCRIPTION PAGE

TELEMETRY KITS .......................................................................................................................................... 12-2

©2015 HYSTER COMPANY See Service Manual 12-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

TELEMETRY KITS

DESCRIPTION PART NUMBER

Telemetry Kit -BT FM1 W/GSM EC/CH/RS 4063833
Telemetry Kit -BT FM1 W/WIFI EC/CH/RS 4063834
Telemetry Kit -BT INTERLOCK 4063835
Telemetry Kit (W/ISO Prox Card Reader) 4063836
Telemetry Kit (HID Standard Prox Card Reader) 4063837
Telemetry Kit (W/IClass/MiFare Prox Card Reader) 4063838
Telemetry Kit -BT HYSTER CHECKLIST 4063842

12-2 See Service Manual ©2015 HYSTER COMPANY

for service procedures.
 UNIT CODE D222
04/2015 EUROPE

13 NUMERICAL INDEX
 UNIT CODE D222
04/2015 EUROPE

SECTION 13
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

14349 5-5 30 16828 8-3 6 4-5 30 4-11 5

14385 5-9 18 8-5 35 4-7 30 4-13 2
15111 1-37 31 16984 9-51 11 4-11 20 5-45 7
1-42 49 17223 3-39 46 4-13 9 5-47 7
15130 1-37 45 17352 2-5 9 4-38 5 8-5 11
1-41 27 2-7 11 9-4 9-3 5
15135 9-15 35 17764 9-7 36 9-11 35 9-7 18
15155 5-5 6 18265 9-15 17 9-33 29 9-11 45
15156 5-9 2 18558 5-17 23 9-47 4 9-15 44
8-3 7 18636 2-14 4 10-5 9-34 58
8-5 34 18770 9-16 46 10-7 137852 4-42 5
15157 5-2 14 39743 3-34 3 10-10 4-44 3
5-5 37 9-51 24 11-13 8 6-15 13
5-9 8 39747 9-51 5 129887 4-5 16 9-19 3
5-17 22 43685 1-38 46 130625 5-9 17 9-21 18
15158 5-15 10 1-41 26 131137 5-2 10 140595 9-33 5
15159 5-23 22 55146 9-15 15 132131 4-44 2 143452 5-23 21
5-29 22 55287 9-15 10 132860 5-47 31 5-29 21
5-35 16 55874 11-28 1 10-3 8 144157 3-3 23
15200 3-43 17 57664 9-15 31 132861 1-105 34 3-5 8
3-45 8 58938 7-3 20 9-7 24 146047 4-11 26
15201 8-9 19 60653 5-41 25 134810 11-6 3 148775 4-7 24
15212 8-10 6 63111 2-7 10 134881 2-11 3 148779 4-7 17
15316 5-5 23 79377 3-35 4 136681 1-37 32 148782 4-7 20
15370 5-5 25 3-36 4 1-41 42 4-7 23
16080 7-15 6 79970 5-23 26 1-47 22 148783 4-7 16
16085 9-15 34 5-29 26 3-39 13 148786 4-7 21
16374 5-5 7 5-35 19 3-39 26 148795 4-7 9
16479 9-45 5 88291 9-15 16 4-7 39 4-7 12
16481 9-33 7 89220 9-21 24 8-5 26 4-7 15
9-34 51 104681 5-41 22 9-47 44 4-7 19
9-43 7 109453 5-23 27 11-22 5 148800 4-79 10
9-45 9 5-35 20 136687 8-9 9 148962 9-21 21
10-17 2 127852 1-71 8 11-29 5 160266 9-3 3
16483 8-10 8 2-7 13 136692 2-13 37 9-11 43
8-10 13 128408 3-39 18 8-7 11 160278 6-15 9
9-43 13 8-5 10 11-21 9 7-11 11
9-45 12 129563 1-37 37 136703 9-33 44 160286 6-15 8
16484 9-34 48 1-41 20 10-9 29 7-11 8
9-51 12 1-71 10 10-13 26 169787 5-45 3
10-17 13 1-73 136749 3-34 5 5-47 3
16487 8-10 7 1-75 5 3-39 17 7-9 10
9-51 13 1-77 5 9-51 24 9-3 9
9-51 14 1-79 5 136862 9-4 51 9-8 52
16597 5-9 3 2-5 8 9-11 8 9-11 6
16776 9-15 29 2-7 8 136985 1-37 18 9-47 10
16806 1-29 23 3-35 1-105 20 10-13 9
1-29 25 3-39 20 2-5 39 10-17 17
16813 9-15 27 4-5 17 2-7 18 176451 9-4 53

©2015 HYSTER COMPANY See Service Manual 13-1

for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-8 63 222482 1-71 9 10-17 2 292501 1-37 14

176452 9-7 46 222501 3-40 51 273775 8-3 9 1-81 10
176455 1-75 6 222504 3-39 50 9-11 27 1-91 12
1-77 6 222513 9-51 11 9-16 1-101 7
1-79 6 222523 4-7 43 275608 1-31 13 4-7 38
3-39 8 4-8 45 277279 4-44 1 4-15 18
176640 10-7 28 4-8 46 279033 8-3 8 8-9 5
177599 9-21 22 222530 9-33 6 8-5 40 292502 4-13 13
177946 5-37 5 222531 9-15 30 280154 8-10 7 4-13 17
177949 9-15 13 222535 9-7 42 287750 5-45 26 8-9 1
181045 11-6 2 222586 9-7 37 5-47 26 292507 4-34 2
183550 9-19 16 222590 9-15 28 287805 1-105 38 4-37 2
9-21 2 222595 1-31 38 8-9 26 292508 3-39 48
186304 4-17 10 233141 4-61 1 287814 10-5 13 292512 10-7 21
190757 5-45 4 4-61 3 287816 1-17 26 10-9 7
5-47 4 4-61 6 1-37 33 292513 3-40 61
7-9 11 4-61 8 1-42 46 9-19 5
8-3 4 4-63 34 1-51 10 9-19 11
8-5 37 4-79 15 1-53 12 9-21 9
9-3 10 233683 9-47 19 10-7 14 9-33 35
9-8 51 238950 1-111 21 10-9 26 10-9 40
9-11 7 239422 1-112 11-28 2 292514 1-37 10
10-13 8 239423 1-111 9 287837 1-41 45 3-35 11
10-17 14 239503 1-41 37 1-105 8 4-11 25
197070 1-37 30 1-81 3 3-39 36 9-21 16
1-42 48 8-7 4 9-11 23 9-33 23
199085 8-3 5 8-9 11 9-15 8 10-17 24
8-5 36 242016 10-13 12 287851 8-7 2 292515 1-79 3
199195 2-14 5 244167 9-51 14 287854 3-39 31 2-5 29
199196 2-14 5 246001 1-34 8 5-45 13 292516 9-16 50
199917 9-3 14 1-75 7 5-47 13 292517 9-33 21
9-7 29 1-77 7 7-3 16 292519 9-3 15
9-11 19 1-79 7 8-3 33 9-12 52
204128 9-43 7 5-42 6 8-7 12 10-9 32
9-45 9 9-7 49 9-21 27 292521 7-9 7
210641 9-3 4 10-7 22 9-47 17 9-3 21
9-7 44 10-9 48 10-9 23 9-11 32
9-11 42 255578 3-39 16 11-21 7 10-13 25
210642 10-13 15 258590 4-13 4 287860 2-82 3 292524 9-11 28
213617 9-4 52 9-4 54 5-45 5 292525 9-8 60
9-11 22 9-8 62 5-47 5 292527 3-39 42
213709 1-73 1 9-21 32 7-9 13 292528 1-27 2
216735 7-15 1 10-7 29 9-3 1 1-29 22
221358 2-14 3 265731 9-33 48 9-7 41 1-33
221728 6-2 2 9-34 49 9-11 5 1-33 5
222441 9-43 5 9-51 12 10-13 6 1-34 7
9-45 5 9-51 27 10-17 15 1-34 8
222442 9-43 7 10-17 13 11-25 5 8-3 26
9-45 9 265787 8-10 13 11-27 5 10-7 32
222443 9-43 13 9-33 7 292500 1-59 11 292529 3-39 9
9-45 12 9-34 51 4-8 49 292531 2-14 6
9-47 35 9-34 52 11-12 4 2-15 5
13-2 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-45 22 9-11 24 296419 1-105 35 4-7 6

5-47 22 292684 9-3 12 296426 11-5 6 4-11 7
292533 2-14 9 9-11 21 296430 5-2 9 4-13 5
292535 2-15 1 292685 10-13 13 296434 5-2 4 5-45 14
292537 3-35 6 293628 11-29 7 296438 7-3 11 5-47 14
3-36 6 293645 7-6 2 298132 3-39 37 8-5 13
9-15 23 293655 1-37 28 300939 1-37 27 9-3 8
292538 9-47 33 1-41 35 1-41 34 9-7 19
292539 8-3 25 293667 5-42 8 9-47 31 9-11 46
292540 9-8 55 293694 1-37 22 302014 8-9 21 9-15 41
292546 9-3 11 1-41 3 302023 1-105 27 9-33 25
9-7 30 293706 5-2 8 302032 4-11 14 302402 1-27 3
9-11 20 293723 10-5 4 302033 4-5 14 1-29 2
292559 2-13 35 293724 10-17 10 302048 1-105 25 1-41 43
3-36 11 293736 5-2 3 7-19 16 1-75 9
9-7 15 293743 3-34 7 302398 1-17 7 1-77 9
9-47 26 293744 11-13 5 1-17 11 1-79 9
10-7 26 293756 7-3 12 1-17 23 2-14 8
292560 10-7 11 296010 1-105 11 4-8 53 2-15 3
10-9 35 6-5 33 4-34 9 3-39 10
292561 9-33 31 7-5 26 4-37 6 5-42 5
10-9 17 296012 7-15 7 4-41 11 5-45 20
292562 10-5 6 8-10 4 11-13 7 5-47 20
292563 10-13 14 9-33 11 302399 1-17 21 8-3 23
292578 4-11 11 296014 10-7 7 1-17 39 9-8 56
292581 2-14 1 296023 7-5 21 1-37 35 9-47 34
292582 7-3 9 296025 1-79 14 1-41 29 10-5 11
10-17 5 3-3 5 4-11 30 11-4 3
292583 10-5 18 7-15 4 4-34 4 302404 1-37 25
292597 9-33 38 296027 5-45 32 4-37 4 1-41 6
292608 9-33 1 5-47 33 11-28 4 11-5 5
292617 1-18 10 296034 3-3 4 302400 1-37 16 302405 9-33 36
292625 9-33 10 296049 9-47 11 1-41 33 10-9 45
292655 9-15 14 296053 10-17 12 1-71 5 302406 10-3 7
292660 5-2 7 296070 10-13 10 3-39 14 302408 7-3 22
292661 1-18 6 296076 6-9 24 4-11 21 303111 5-42 2
1-19 6 296088 7-5 3 5-45 28 303118 10-9 50
1-20 6 296155 4-41 8 5-47 28 313860 8-9 7
7-3 10 296166 1-42 55 9-33 14 316448 1-111 8
292667 1-47 4 296175 10-10 52 10-7 9 316833 11-10 5
292670 9-43 4 296204 1-17 9 10-9 3 316834 1-51 13
292681 9-33 8 1-17 12 10-13 18 1-53 9
292682 5-2 13 1-17 24 302401 1-17 3 1-81 4
5-45 6 9-51 25 1-18 13 1-105 3
5-47 6 296216 1-17 19 1-19 10 8-9 2
7-9 12 296229 1-51 4 1-20 10 316835 8-9 13
9-3 2 1-53 21 1-37 17 11-22 2
9-7 38 296407 4-11 16 1-79 12 320154 4-11 9
9-11 4 296415 1-57 3 2-5 30 320155 3-34 6
10-13 7 1-115 3 2-7 30 4-5 15
10-17 16 1-117 3 2-82 5 4-8 52
292683 9-7 48 11-9 3 3-40 60 4-34 10
©2015 HYSTER COMPANY See Service Manual 13-3
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-37 7 4-11 6 9-33 30 352485 3-43 8

4-41 10 4-13 3 10-5 7 352499 3-43 2
11-13 6 5-45 8 10-7 12 352885 3-43 1
320156 1-17 27 5-47 8 10-9 18 353129 3-43 16
1-37 34 8-3 34 320166 9-47 25 353142 3-43 6
1-41 30 8-5 12 320169 1-100 3 353143 3-43 7
1-85 3 9-3 6 2-14 2 353195 3-43 12
1-91 11 9-7 20 4-11 12 361988 2-5 38
3-45 4 9-11 47 7-3 8 2-7 40
4-7 37 9-15 42 9-33 37 362030 1-17 4
4-13 8 9-19 6 10-5 17 366066 7-17
4-13 15 9-19 12 10-9 41 366069 7-17 14
4-15 4 9-21 8 10-17 4 370646 4-70 15
4-15 31 9-21 28 320173 9-33 2 4-70 16
4-34 3 9-33 20 10-3 5 4-70 21
4-37 3 9-47 16 320174 1-18 9 4-70 23
8-9 6 10-9 24 320177 4-5 6 4-70 26
8-9 30 10-17 23 9-33 9 4-70 29
10-7 34 320160 3-40 59 10-17 7 4-70 40
10-9 25 4-7 5 321487 10-9 31 4-70 51
11-12 3 4-11 15 325708 3-43 5 4-70 56
11-28 3 9-33 34 327591 8-10 5 370647 4-70 18
11-29 4 11-21 8 329069 1-17 34 4-70 22
320157 1-37 15 320161 1-41 44 330502 5-5 35 4-70 27
1-41 32 1-75 8 5-9 16 4-70 31
1-71 12 1-77 8 330504 5-5 3 4-70 32
3-39 15 1-79 8 5-9 20 4-70 33
4-7 40 2-14 7 330511 5-5 17 4-70 34
4-11 22 2-15 2 330520 5-5 5 4-70 36
5-45 27 3-35 5 330527 5-5 24 4-70 37
5-47 27 3-36 5 330532 5-11 13 4-70 38
8-5 25 3-39 11 330534 5-15 8 4-70 39
9-33 13 3-39 35 330617 5-23 12 4-70 47
9-47 45 5-42 7 5-31 16 4-70 48
10-7 8 5-45 21 334639 1-17 28 4-70 49
10-9 4 5-47 21 339969 4-38 7 4-70 50
10-13 17 8-3 24 4-41 2 4-70 54
320158 1-17 35 9-7 31 7-15 2 370648 4-70 41
1-47 22 9-8 57 340213 8-9 3 4-70 43
8-7 5 9-15 22 345355 4-43 4 4-70 44
8-9 10 9-47 32 345408 7-17 2 370728 4-57 3
11-22 6 10-3 10 345409 7-17 3 371344 7-17 15
320159 1-18 12 10-5 12 345410 7-17 4 373091 4-41 5
1-19 9 10-7 20 345411 7-17 5 374159 8-9 22
1-20 9 320162 2-15 6 345412 7-17 6 376505 4-41 9
1-37 9 9-15 37 345418 7-17 13 7-15 9
1-79 11 10-9 47 345424 7-17 12 378070 4-41 5
2-5 28 320165 1-37 23 346656 1-75 3 379902 4-17 10
2-7 31 1-41 4 1-77 3 381370 9-53 6
2-82 4 2-13 36 3-40 52 384014 4-41 7
3-35 8 3-36 10 9-33 41 385107 2-7 19
3-39 30 9-7 16 347126 7-19 4 388251 9-53 2
13-4 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

389688 1-111 23 10-3 9 1323581 4-79 12 1330424 4-43 5

397676 9-21 19 10-5 19 4-79 13 1330433 4-113 8
806426 4-7 43 887317 11-21 4 1324307 4-42 1 1330434 4-85 36
4-8 45 887334 4-43 4 4-53 1 1330437 4-53 2
4-8 46 887417 6-15 1 1324308 4-42 1 4-54 1
806428 4-114 14 7-11 1 4-53 1 4-55 1
4-114 15 887424 6-17 1 1324309 4-53 1 4-59 33
815597 4-11 10 7-12 1 1324310 4-42 1 4-62 20
815932 3-35 3 888010 1-111 2 4-53 1 4-62 23
3-36 3 888011 1-111 3 1324790 5-41 6 4-62 28
9-15 45 888089 10-9 9 5-41 17 4-63 31
885115 6-17 5 888139 4-5 11 1324792 5-41 5 4-65 1
7-12 4 4-5 35 1326652 3-39 12 4-73 1
885136 7-3 3 4-50 2 1326805 1-111 37 4-84 17
885139 7-3 14 888329 8-3 11 1326948 5-45 12 4-85 40
885189 1-18 2 8-10 10 5-47 12 4-85 42
1-19 2 9-47 2 1327647 10-7 25 4-88 2
1-20 2 888987 7-3 7 1327957 4-114 24 4-89 2
885470 10-9 20 889803 6-17 4 4-114 25 4-90 1
885510 10-9 19 7-12 6 1329259 5-2 12 4-93 2
885954 4-5 12 889804 6-17 3 1330281 4-113 10 4-95 1
4-5 22 7-12 5 1330355 4-88 1 4-97 1
4-5 28 1300057 4-70 17 4-89 1 4-99 1
4-5 37 1300094 1-111 16 1330356 4-88 1 4-100 6
4-51 4 1300117 7-15 8 4-89 1 4-103 1
4-52 4 1300134 4-70 53 1330357 4-88 1 4-104 1
885955 4-5 23 1301016 10-10 51 1330410 4-47 2 4-106 7
4-5 29 1301685 1-59 3 1330414 4-90 1 4-109 1
4-5 33 1-61 19 4-95 1 4-113 8
4-51 2 1301783 11-6 4 4-117 3 4-116 1
4-52 5 1307755 11-6 1 4-125 5 4-116 2
4-77 6 1310630 4-70 20 1330415 4-47 3 4-117 2
4-77 8 4-70 28 4-63 36 4-117 3
885956 4-5 9 4-70 30 4-65 1 4-119 9
4-5 19 4-70 42 4-85 38 4-120 1
4-5 25 4-70 55 4-85 39 4-122 9
4-50 3 1310638 4-41 6 1330416 4-54 1 4-124 5
4-51 1 1310668 4-38 1 4-55 1 4-125 6
4-52 1 4-41 4 4-88 2 1330438 4-43 5
885957 4-5 10 4-44 9 4-89 2 4-49 1
4-5 20 1311716 5-23 6 4-99 1 4-49 2
4-5 26 5-29 33 4-103 1 4-53 3
4-5 31 1311816 5-15 14 4-104 1 4-54 2
4-5 34 1311830 5-35 18 4-120 1 4-55 2
4-50 4 1312226 11-6 1 1330417 4-53 2 4-55 3
4-51 5 1313903 5-11 10 4-62 20 4-57 1
4-52 2 1314145 5-5 14 4-117 2 4-57 14
4-77 7 1315782 9-47 15 4-119 9 4-58 17
885967 4-50 1 1320669 4-70 14 1330418 4-62 23 4-58 27
887068 7-3 18 4-70 19 4-84 17 4-58 32
7-5 4 4-70 25 4-122 9 4-61 14
7-6 3 1323579 4-113 10 1330419 4-43 5 4-61 17
©2015 HYSTER COMPANY See Service Manual 13-5
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-62 21 4-101 8 4-85 40 1354165 1-111 28

4-62 22 4-101 9 4-85 41 1354497 4-8 45
4-62 23 4-101 10 4-85 42 4-8 46
4-62 25 4-105 1 4-85 43 1355326 7-17 8
4-63 30 4-105 2 4-89 2 1356947 4-11 23
4-73 2 4-105 3 4-93 1 1357001 1-109 8
4-73 10 4-105 4 4-93 2 1357026 7-17 9
4-73 12 4-105 5 4-93 6 1357029 9-53 5
4-73 14 4-105 6 4-94 23 1359588 1-111 13
4-74 15 4-113 6 4-97 1 1363885 4-99 1
4-77 1 4-114 11 4-97 2 1363886 4-57 14
4-77 4 4-114 17 4-97 3 1367144 1-31 21
4-77 5 4-114 19 4-97 4 1367281 4-43 5
4-77 9 4-114 20 4-97 5 1367282 4-43 5
4-77 10 4-114 21 4-97 6 1367822 4-13 7
4-77 13 4-114 22 4-100 5 1374132 6-15 7
4-79 1 4-114 23 4-102 1 7-11 5
4-79 3 4-115 1 4-102 2 1374133 6-15 4
4-79 6 4-115 2 4-109 1 7-11 6
4-79 7 4-117 1 4-110 1 1375899 5-42 1
4-80 17 4-117 6 4-110 2 1376831 9-15 25
4-83 2 4-118 1 4-115 1 1376844 8-3 27
4-83 3 4-118 2 4-115 2 1384698 9-7 17
4-83 5 4-118 4 4-116 1 1384794 5-5 39
4-83 7 4-119 8 4-116 2 1385099 1-111 27
4-83 9 4-120 3 4-117 1 1387159 7-19 2
4-83 11 4-121 5 4-117 6 1388428 7-21 3
4-83 13 4-121 6 4-118 2 1388434 7-21 6
4-83 14 4-122 7 4-119 8 1388435 7-21 35
4-84 18 4-122 8 4-123 2 1388436 7-21 36
4-84 20 4-124 1 4-124 1 1388438 7-21 20
4-84 21 4-124 2 4-124 3 1389118 5-5 12
4-84 23 4-125 3 1335138 1-111 20 1389152 5-11 1
4-84 25 1330439 4-58 32 1335179 10-10 53 1389153 5-17 3
4-84 27 4-61 11 1336942 1-17 8 1389158 5-11 14
4-84 29 4-61 12 1-17 18 1389159 5-11 15
4-84 31 4-62 23 1337197 4-17 10 1389188 5-17 5
4-85 33 4-62 26 1337828 4-70 52 1389189 5-17 6
4-85 36 4-62 27 1339828 1-111 15 1389190 5-17 7
4-85 43 4-62 28 1339829 1-111 7 1389192 5-17 9
4-87 5 4-62 29 1345023 1-71 11 1389194 5-17 11
4-94 14 4-63 36 9-11 29 1389195 5-17 12
4-94 19 4-65 2 1350911 4-11 31 1389200 5-17 24
4-94 20 4-65 6 5-2 11 5-21 21
4-94 21 4-79 5 1350914 11-13 9 5-23 30
4-97 6 4-79 6 1352554 3-35 9 5-35 21
4-100 1 4-80 16 9-3 7 1389201 5-17 25
4-100 2 4-80 17 9-11 44 1389202 5-17 29
4-100 3 4-84 17 1352603 4-100 6 1389204 5-17 14
4-100 4 4-84 18 4-105 7 1389207 5-17 19
4-100 5 4-85 38 4-109 1 1389208 5-17 20
4-101 7 4-85 39 4-124 5 1389215 5-35 15
13-6 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1389219 5-23 5 4-5 36 1-102 4 8-7 3

1389220 5-23 3 4-51 3 1-105 28 1476691 10-7 3
1389231 5-27 23 4-52 3 7-19 15 1476852 2-5 25
1389232 5-27 22 1461081 11-29 3 11-17 10 1477228 7-15 5
5-31 11 1463136 4-48 4 1470155 1-33 6 1477400 4-88 1
1389479 4-65 4 1463138 4-95 2 1470166 1-73 7 1479109 4-83 1
4-65 5 4-113 8 3-39 1 1479473 7-21 2
4-66 11 1463139 4-38 1 1470791 9-51 26 1479898 4-43 4
4-66 12 4-123 5 1470840 9-47 20 1482334 7-5 8
4-69 4 1463140 4-59 33 1470841 10-9 49 1482335 7-5 9
4-69 5 4-77 11 1470857 5-45 29 1482336 7-5 31
4-69 6 1463141 4-46 3 5-47 29 1482337 7-5 30
4-69 9 4-57 4 1471418 5-17 16 1482342 7-5 17
4-69 10 4-57 5 1472787 6-7 20 1482344 7-5 18
1389480 4-65 11 4-61 19 1472800 6-7 28 1482345 6-7 19
1390037 5-9 10 4-77 3 1473887 3-36 7 7-5 19
1390038 5-5 36 4-85 36 8-5 9 1482346 7-5 20
1390055 5-5 19 4-113 8 9-3 49 1482348 7-5 2
5-5 29 4-114 18 9-7 13 1482351 7-5 23
1391427 2-5 26 1463180 4-48 2 9-33 48 1482356 6-7 3
1391432 9-15 21 1463189 4-77 12 9-47 40 6-9 28
1391555 6-15 2 1463191 4-48 3 10-17 13 7-5 25
7-11 2 1463193 4-77 11 1473888 8-5 24 1482357 6-7 4
1392392 6-15 6 1463194 4-58 32 9-15 2 6-7 36
1392396 6-15 5 4-61 17 1473889 8-5 21 7-5 24
7-11 7 4-74 15 9-51 14 1482358 7-5 33
1392397 6-15 3 4-100 5 1473895 1-41 11 1482360 7-5 28
7-11 4 4-102 1 9-3 42 1482361 7-5 27
1392398 7-11 3 4-102 2 9-8 65 1482362 7-5 29
1393466 1-69 2 4-118 4 1473897 9-47 39 1482363 7-6 1
1393473 1-48 2 4-121 1 1473898 8-3 32 1482658 4-58 21
1393474 1-48 1 4-121 3 8-3 35 4-58 29
1393509 1-59 1 4-121 4 8-3 41 4-62 24
1393528 11-21 3 1463196 4-46 2 1473899 9-47 37 4-79 9
1393781 4-15 25 1465378 4-57 12 1473919 8-5 17 4-80 22
1399332 4-7 1 4-57 15 1473926 9-34 53 1482659 4-55 4
1402607 4-93 3 1466008 1-111 38 1473927 8-3 19 4-58 21
1402814 4-113 1 1-112 39 8-10 12 4-58 29
1451416 1-111 25 1467531 1-34 9 9-47 21 4-58 31
1456013 5-11 12 1468312 1-48 3 1473943 5-45 10 4-62 24
1456341 3-3 14 8-10 21 5-47 10 4-73 4
1456343 3-3 13 1468318 1-55 5 1473950 9-47 14 4-79 9
1456798 3-3 13 1-57 4 10-17 2 4-80 22
1456800 3-3 13 11-7 5 1476067 4-89 1 4-117 4
1456803 3-3 13 11-9 4 1476421 1-17 20 1482801 1-34 10
1456804 3-3 13 11-18 2 1-81 5 1482804 1-33 5
1456805 3-3 13 1468319 1-102 7 1-91 13 1482805 1-33 7
1457147 5-11 16 7-19 7 1-105 4 1482806 1-33 1
1458366 3-3 13 11-6 5 4-11 29 1482904 1-34 9
1460618 4-5 13 1468321 1-51 9 9-21 26 1482905 1-34 9
4-5 21 1-53 11 1476584 1-47 22 1482906 1-34 9
4-5 27 1-101 6 1-105 30 1482907 1-34 9
©2015 HYSTER COMPANY See Service Manual 13-7
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1482908 1-34 9 1-34 11 1483055 1-31 3 4-97 4

1482909 1-34 9 1482953 1-33 1 1483057 1-31 22 4-100 5
1482910 1-34 7 1-33 2 1483058 1-31 23 4-102 1
1482913 1-33 4 1-33 2 1483060 1-31 32 4-102 2
1482915 1-33 1-34 7 1483067 1-31 10 4-110 1
1482917 1-23 14 1-34 10 1483226 1-54 9 4-110 2
1-25 14 1-34 11 1483901 5-45 25 4-118 4
1-27 10 1482954 1-23 24 5-47 25 4-121 1
1-29 9 1-25 24 1483978 10-7 31 4-121 3
1-29 25 1-33 1484066 1-111 38 4-121 4
1-33 1482955 1-33 3 1-112 39 4-124 3
1-33 1 1482958 1-33 3 1484308 2-5 32 1484555 4-61 1
1-33 4 1482959 1-33 4 2-7 34 4-61 3
1-34 7 1482960 1-33 5 1484375 4-57 3 4-61 6
1-34 10 1482961 1-33 5 4-61 13 4-61 8
1482919 1-33 1 1-34 7 4-61 15 4-63 34
1-33 4 1482969 1-33 7 1484377 4-59 33 4-79 15
1-33 5 1482970 1-34 9 4-61 10 1484556 4-57 2
1-34 7 1482971 1-34 10 4-61 19 4-57 12
1-34 9 1482974 1-33 1 4-77 12 4-57 15
1-34 10 1482980 1-23 20 4-83 15 4-118 5
1482920 1-33 5 1-31 8 4-85 36 4-118 6
1482924 1-33 1 1482981 1-23 19 4-97 5 4-118 7
1-33 3 1-25 18 4-113 8 1484557 4-38 1
1-33 3 1-27 18 4-114 18 4-123 5
1-33 4 1-29 21 1484383 4-87 2 1484558 4-38 1
1-34 7 1-31 26 4-87 3 4-123 5
1482925 1-23 4 1482990 1-23 13 4-87 9 1484592 4-87 12
1-25 4 1-25 15 4-87 10 4-123 1
1-33 6 1-27 9 4-99 3 1484593 4-87 12
1482948 1-23 2 1-29 19 1484394 4-65 9 4-123 1
1-25 3 1482992 1-23 8 4-77 6 1484594 4-87 12
1-27 24 1482993 1-23 9 4-77 7 1484595 4-58 18
1-29 29 1-25 8 4-77 8 4-87 12
1-33 6 1-27 5 4-99 3 1484596 4-123 1
1482949 1-23 1 1-29 5 4-123 3 1484597 4-58 18
1-25 2 1482995 1-23 10 4-123 4 4-73 13
1-33 6 1-25 10 4-123 6 4-87 1
1482950 1-23 3 1-27 6 4-123 7 4-87 3
1-25 1 1-29 8 4-123 8 4-87 4
1-33 6 1482997 1-23 17 1484395 4-118 5 4-87 8
1482951 1-23 12 1-25 17 4-118 6 4-87 11
1-25 12 1-27 14 4-118 7 4-87 12
1-27 13 1-29 18 1484397 4-61 11 4-123 1
1-29 11 1483003 1-31 45 4-61 12 1484600 4-87 2
1-33 1 1483004 1-31 18 4-61 17 4-87 3
1-34 10 1483010 1-31 24 4-65 2 4-87 9
1482952 1-33 1 1483029 1-31 20 4-65 6 4-87 10
1-33 2 1483031 1-31 36 4-74 15 4-90 2
1-33 2 1483051 1-31 27 4-79 5 4-90 3
1-34 7 1483053 1-31 7 4-93 6 1484608 4-87 6
1-34 10 1483054 1-31 9 4-94 23 1484609 4-87 7
13-8 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1484610 4-87 6 4-98 2 1487097 9-34 52 1-117

1484611 4-58 18 4-109 2 9-47 41 1-117
4-87 12 1484714 4-69 2 1487103 7-21 12 1-117
1484650 4-62 25 4-109 12 1487104 7-21 27 4-54 1
4-115 1 1484715 4-69 1 1487105 7-21 24 4-55 1
4-115 2 4-109 4 1487106 7-21 25 4-88 2
1484654 4-58 18 1484716 4-65 10 1487107 7-21 4 4-89 2
4-73 13 1484719 4-87 7 1487108 7-21 11 4-99 1
1484655 4-58 18 1486218 3-3 11 1487109 7-21 19 4-103 1
4-73 13 3-5 16 1487110 7-21 17 4-104 1
1484656 4-55 4 1486540 1-37 26 1487111 7-21 8 4-120 1
4-58 18 1-41 31 1487112 7-21 23 9-19 26
4-58 31 9-47 30 1487114 7-21 21 1489656 4-57 14
4-73 4 1486552 9-47 49 1487115 7-21 26 4-58 17
4-73 13 1486556 8-3 36 1487118 1-118 17 4-62 22
4-87 12 1486737 9-47 28 1487120 7-21 28 4-73 10
4-117 4 1486740 8-3 18 1487121 7-21 16 4-73 12
1484664 4-58 33 8-5 18 1487122 1-93 26 4-73 14
1484665 4-62 29 8-10 13 1-97 27 4-77 4
1484666 4-63 31 1486741 8-3 30 1-118 18 4-77 13
4-73 1 9-3 43 1487123 7-21 15 4-79 1
4-85 40 9-8 66 1487124 7-21 1 4-83 7
1484676 4-57 2 9-15 6 1487126 7-21 13 4-83 9
1484677 4-65 10 9-34 51 1487129 7-21 33 4-83 13
1484681 4-65 4 9-48 53 1487130 7-21 22 4-84 20
4-65 5 1486742 9-47 6 1487131 7-21 5 4-84 23
4-65 11 1486745 9-47 48 1487132 7-21 10 4-84 25
4-66 12 10-13 11 1487133 7-21 18 4-84 31
1484682 4-65 4 1486749 9-33 17 1487157 8-5 4 4-87 5
4-65 5 1486751 8-5 19 1487170 8-5 3 4-94 22
4-65 11 1486754 9-15 4 1487427 9-55 1 4-118 2
4-66 12 1486761 5-45 24 1487945 1-93 27 4-120 3
1484683 4-69 4 5-47 24 1-97 23 4-121 6
4-69 5 9-51 13 1487947 1-89 3 4-122 7
4-69 6 1486772 9-3 50 1487950 1-89 8 4-122 8
4-69 7 9-7 12 1-97 11 4-124 2
4-69 9 9-51 27 1487952 1-89 9 1489657 4-53 3
4-69 10 1487058 9-48 51 1-93 2 4-57 14
4-69 11 1487063 8-3 20 1-97 12 4-58 17
1484684 4-69 3 8-5 41 1487953 1-89 7 4-62 22
4-69 8 8-10 7 1-93 25 4-73 10
4-69 12 10-17 18 1-97 10 4-73 12
1484685 4-58 33 1487065 3-36 8 1487956 4-18 4 4-73 14
4-63 30 1487075 2-82 6 4-19 2 4-77 4
4-63 31 9-47 27 1487957 4-18 3 4-77 13
4-73 1 1487077 8-5 28 1487959 1-89 12 4-79 1
1484686 4-59 33 1487086 9-47 38 1487960 4-18 2 4-83 7
4-63 30 1487088 9-15 3 1487963 1-93 7 4-83 9
4-63 31 1487091 5-45 31 1-97 7 4-83 13
1484708 4-58 18 5-47 32 1489655 1-115 4-84 20
1484709 4-62 29 1487094 9-47 46 1-115 4-84 23
4-85 41 1487095 9-34 49 1-115 4-84 25
©2015 HYSTER COMPANY See Service Manual 13-9
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-84 31 4-94 21 4-99 2 1492149 4-17 4

4-87 5 4-99 2 4-99 4 1492156 1-59 4
4-94 22 4-99 4 4-100 1 1492163 1-91 3
4-118 2 4-100 1 4-100 2 11-21 5
4-120 3 4-100 2 4-100 3 1492166 1-47 12
4-121 6 4-100 3 4-100 4 1492167 1-47 13
4-122 7 4-100 4 4-101 7 1-102
4-122 8 4-101 7 4-101 8 4-15 27
4-124 2 4-101 8 4-101 9 1492176 11-21
1489845 7-19 11 4-101 9 4-101 10 1492195 1-101 1
1489846 7-19 17 4-101 10 4-113 6 1492196 1-101 5
1489847 7-19 12 4-105 1 4-114 11 1492197 1-47 27
1489848 7-19 14 4-105 2 4-114 17 1492200 1-101
1489957 4-65 5 4-105 3 4-114 19 1492214 1-47 35
4-65 11 4-105 4 4-114 20 1492221 8-9 15
4-66 12 4-105 5 4-114 21 1492225 8-7 6
4-69 3 4-105 6 4-114 22 1492236 1-101 8
4-69 8 4-113 6 4-114 23 1492237 1-47 32
4-69 11 4-114 17 4-125 2 1492252 7-19 13
4-69 12 4-114 18 1490245 4-66 13 1492260 7-19
1489960 4-69 4 4-114 19 1490249 4-65 4 1492675 5-17 17
4-69 5 4-114 20 4-65 5 1492678 5-15 5
4-69 6 4-114 21 4-66 11 1492679 5-15 6
4-69 9 4-114 22 4-69 4 1493276 1-86 3
4-69 10 4-114 23 4-69 5 1-100 2
4-69 11 4-125 1 4-69 10 1493278 1-47 30
1490242 1-115 9-19 14 4-69 11 1493281 1-67 3
1-117 9-21 12 1490250 4-65 5 1493282 1-67 7
4-54 2 1490243 4-54 2 4-66 12 1-85 5
4-55 2 4-55 2 1490398 1-111 4 1493283 1-67 2
4-55 3 4-55 3 1490533 9-48 50 1493308 1-48 5
4-58 27 4-58 27 9-48 52 1-51 8
4-61 14 4-73 2 1491015 8-7 8 1-53 14
4-73 2 4-77 1 1491016 8-7 10 1493312 1-105 21
4-77 1 4-77 10 1491020 8-9 17 1493318 1-48 4
4-77 10 4-79 3 1491028 1-47 9 1493320 1-69 1
4-79 3 4-79 7 4-15 21 1493321 1-69 3
4-79 7 4-79 8 1491468 11-21 1 1493324 1-69 11
4-79 8 4-83 2 1491810 4-43 4 1493326 1-69 5
4-83 2 4-83 3 1491814 4-43 4 1493328 1-69 7
4-83 3 4-83 5 1491816 4-43 4 1493329 1-69 12
4-83 5 4-83 11 1492133 1-47 19 1493332 1-61 15
4-83 11 4-84 19 1492139 1-47 10 1493333 1-61 16
4-84 19 4-84 21 1-86 6 1493334 1-61 9
4-84 21 4-84 27 1-102 8 1493335 1-61 14
4-84 27 4-84 29 4-17 1 1493336 1-59 17
4-84 29 4-85 33 7-19 8 1-61 1
4-84 33 4-93 9 11-21 14 1493337 1-61 11
4-93 9 4-94 14 1492140 1-99 4 1493339 1-61 8
4-94 14 4-94 19 1-102 9 1493341 1-61 5
4-94 19 4-94 20 11-3 4 1493344 1-61 10
4-94 20 4-94 21 1492147 4-17 6 1493372 1-47 41
13-10 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1493373 1-47 40 4-125 4 11-25 4 4-97 3

1493380 8-7 9 9-19 26 11-27 4 4-103 1
1493386 8-9 4 1493466 4-65 1 1498376 1-47 11 4-104 1
1493397 1-51 12 4-93 1 1498383 1-102 15 4-122 9
1-53 10 4-97 2 4-17 15 1502920 4-95 1
1-59 13 4-97 3 9-55 6 1502921 4-114 16
1-69 10 1493474 1-105 16 1498385 1-105 1 1504229 5-9 9
1-81 9 1493476 1-102 5 1499932 11-22 4 1504250 5-15 11
1-105 2 1493478 1-102 6 1499936 11-29 1 1504252 5-15 1
3-45 2 1493486 1-102 13 1500869 2-17 1 1504253 5-15 4
1493428 4-57 1 1493494 1-105 12 1500913 4-57 1 1504264 5-21 16
4-80 17 1493498 1-105 36 4-80 17 5-23 19
4-83 14 1493499 1-105 9 4-83 14 5-27 18
4-121 5 1493578 1-102 4-121 5 5-29 12
4-124 1 1494675 3-43 11 4-124 1 5-31 9
1493430 4-58 32 1495371 1-51 25 1500914 4-53 2 1504290 5-27 3
4-62 21 1-53 23 1500919 4-62 28 1504291 5-27 4
4-77 5 1495372 1-51 23 4-85 42 1504295 5-29 7
4-77 9 1-53 22 1500925 4-100 6 1504391 5-35 10
4-117 1 1495431 1-51 24 4-105 7 1504393 5-35 8
4-117 6 1-53 25 4-109 1 1504400 5-41 14
4-118 1 1495435 1-53 15 4-124 5 1504406 1-47 7
4-118 8 1495438 1-51 7 1500927 4-58 19 1504861 7-21 7
1493433 4-98 1 1495454 1-51 16 4-61 18 1504862 7-21 9
1493434 4-58 25 1-53 7 1501994 1-71 7 1504863 7-21 30
4-63 33 1496800 1-97 21 1-73 6 1504864 7-21 34
4-80 16 1496884 4-65 4 3-39 3 1504865 7-21 14
4-98 1 1497361 4-61 4 1502004 2-5 7 1504866 7-21 32
1493435 4-83 1 1497362 4-61 5 2-7 7 1504867 7-21 29
4-113 1 1498334 1-47 22 1502005 3-39 4 1504868 7-21 31
1493436 4-83 1 1498335 1-47 23 1502008 3-39 24 1504941 1-47 2
1493442 4-8 43 1498336 1-47 31 1502059 3-39 29 1504942 1-47 3
4-8 44 11-29 6 1502061 1-73 9 1504953 1-48 4
4-80 21 1498338 1-105 13 3-39 28 1504954 1-48 4
4-113 9 11-29 8 1502554 9-39 8 1504955 1-48 4
4-114 12 1498341 1-69 6 1502625 4-62 23 1506667 1-107 1
4-114 13 1498342 1-69 8 4-84 18 1506668 1-107 8
1493448 4-80 18 1498343 1-69 13 4-123 2 1506669 1-105 6
4-99 3 1498344 1-61 3 11-10 1 4-15 22
1493450 4-54 3 1498347 1-61 2 1502626 4-62 23 1506670 1-105 29
1493455 4-80 19 1498348 1-61 12 4-84 18 1-107 3
4-85 35 1498354 1-47 20 4-123 2 1506671 1-107 11
1493462 4-57 4 1498355 1-47 18 1502627 4-49 1 1506674 1-107 5
4-57 5 1498356 1-47 17 4-49 2 1506677 11-29 2
4-77 3 1-105 39 1502712 4-47 4 1506678 11-22 7
1493464 4-57 4 1498357 1-99 3 4-62 27 1506679 11-22 3
4-57 5 1-105 19 4-63 36 1506680 11-22 1
4-77 3 1498362 1-47 25 4-73 1 1506682 11-18 1
1493465 4-90 1 1498363 11-3 12 4-85 38 1506738 1-51 14
4-99 2 1498365 1-67 6 4-85 39 1-53 8
4-99 4 1498373 2-5 3 4-93 1 1-59 12
4-117 3 2-7 3 4-97 2 1-81 11
©2015 HYSTER COMPANY See Service Manual 13-11
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-107 10 4-24 3 1512418 2-36 4 1512614 3-13 8

8-9 24 4-33 25 2-57 2 1512616 3-13 2
1506748 1-55 4 1511978 2-28 3 1512423 2-41 4 1512617 3-13 9
1-57 6 4-24 4 2-60 1 1512618 3-13 10
11-7 4 1511979 2-36 3 1512448 2-63 3 1512619 3-13 11
11-9 6 1512003 4-24 1 1512461 2-67 3 1512620 3-13 4
1506749 1-55 3 1512004 2-41 2 1512463 2-67 1 1512622 3-13 14
1-57 5 2-95 6 1512510 2-16 2 1512623 3-13 13
11-7 3 2-102 8 1512511 2-16 3 1512641 4-25 5
11-9 5 3-8 10 1512525 2-31 12 1512642 4-25 3
1506750 1-55 2 4-27 8 2-35 5 1512643 4-25 1
11-7 2 1512005 2-42 2 2-44 4 1512645 3-7 4
1506751 1-55 1 2-56 2 2-75 8 3-11 12
1-57 1 2-101 22 3-7 5 1512651 4-28 2
11-7 1 2-102 10 3-11 19 1512656 2-52 1
11-9 1 1512006 4-24 2 3-12 1 1512657 2-52 2
1506825 1-105 37 1512012 2-67 2 4-23 2 1512658 2-31 11
1506827 1-105 15 1512015 2-45 4 1512526 3-12 2 2-52 3
1507089 11-13 3 1512025 2-45 7 1512538 1-29 25 1512659 2-52 4
1507090 11-13 2 1512026 2-45 6 1-29 33 1512703 2-35 3
1507394 3-5 6 1512027 2-45 8 1512584 2-71 17 2-49 12
1507725 4-61 10 1512033 2-23 3 1512587 2-71 5 2-101 18
4-83 15 2-41 3 3-11 20 1512710 2-29 1
4-97 5 2-99 7 3-11 23 2-71 2
1508206 4-113 2 3-8 11 1512588 2-71 6 2-101 2
4-113 3 1512045 2-50 6 2-85 5 1512730 2-59 2
4-113 4 1512046 2-50 1 2-89 8 2-66 1
4-113 7 1512047 2-50 2 2-101 9 1512731 2-59 3
1508232 4-113 2 1512048 2-50 3 2-101 21 1512733 2-59 1
4-113 3 1512050 2-50 7 3-11 20 1512737 2-66 5
4-113 4 1512051 2-58 1 3-11 24 1512738 3-21 1
4-113 7 2-77 7 4-33 22 1512739 3-21 2
1508258 11-17 8 3-31 2 1512589 2-71 21 3-27 2
1510616 1-18 11 4-27 10 1512592 2-22 1 1512740 2-71 16
1-19 8 4-28 8 1512593 2-22 2 3-21 3
1-20 8 1512053 2-50 10 1512594 2-22 3 3-27 3
1511952 2-57 1 1512097 2-32 4 2-35 10 1512745 2-49 1
2-63 2 2-43 1 2-65 4 1512746 2-49 2
2-65 2 1512111 4-27 9 3-7 3 1512747 2-49 4
2-75 4 4-33 11 3-11 6 2-77 1
2-89 4 1512292 2-24 2 3-21 6 2-89 10
2-101 6 2-49 3 4-23 5 1512749 2-49 5
2-102 6 2-50 13 1512595 2-22 4 1512750 2-49 6
3-11 7 2-63 1 1512604 2-51 1 1512753 2-49 7
3-11 21 2-79 1 1512606 2-51 3 2-85 1
1511961 2-71 22 2-89 5 1512607 2-31 13 1512754 2-49 8
3-14 2 2-101 7 2-51 4 1512755 2-49 9
4-33 23 2-102 7 1512610 3-13 3 1512756 2-49 10
4-33 24 1512312 2-67 4 3-13 12 1512758 2-49 11
1511970 2-41 1 1512328 2-62 2 1512611 3-13 5 1512759 2-49 13
1511977 2-45 2 1512336 2-57 4 1512612 3-13 6 1512760 2-49 14
3-22 1 1512417 2-57 3 1512613 3-13 7 1512765 3-12 3
13-12 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1512766 3-12 5 1513333 2-91 14 1513489 2-101 17 1515337 1-51 2

1512769 3-12 4 1513337 2-38 6 1513587 3-11 14 1-53 4
1512806 2-46 1 1513338 2-91 45 1513637 2-71 15 1-69 4
1512807 2-46 2 1513391 2-38 1 1513712 4-27 7 1515664 9-3 13
1512808 2-46 3 1513392 2-38 5 4-28 5 9-7 28
1512809 2-46 4 1513393 2-38 3 4-33 7 9-11 18
1512815 2-55 1513394 2-38 4 1513722 2-37 5 9-15 12
1512816 2-55 5 1513396 2-89 2 1513730 2-50 4 1515675 1-59 16
1512817 2-55 8 1513399 3-11 3 1513749 2-23 4 1515709 3-14 1
1512822 1-101 3 3-11 15 2-24 5 1515711 3-27 1
1512824 2-55 2 1513405 2-89 3 3-28 1 1515767 3-17 1
1512826 2-61 1 1513407 2-44 5 4-28 10 1515768 3-17 2
1512831 2-71 27 2-89 12 1513759 2-69 6 1515769 3-17 3
1512833 2-71 25 1513408 2-89 14 1513761 2-63 4 1515771 3-17 6
1512834 2-71 24 1513409 2-89 1 1513764 2-63 5 1515772 3-17 7
1512840 2-71 14 1513410 2-89 9 1513765 2-63 6 1515780 3-6 1
1512841 2-71 7 1513411 2-89 15 1513766 2-63 7 1515781 3-6 2
1512842 2-71 8 1513412 2-89 13 1513768 2-63 16 1515785 2-19 3
2-85 3 1513426 2-85 2 1513769 2-63 17 1515787 2-19 2
1512843 2-71 9 1513429 2-85 4 2-77 5 2-93
1512844 2-71 12 1513430 2-85 6 1513772 2-63 18 1515795 2-69 2
1512845 2-71 13 2-85 8 1513776 2-72 4 1515817 2-69 4
1512846 2-71 11 2-95 12 1513789 4-28 9 1515818 2-69 3
1512847 2-71 10 1513435 2-85 20 1513791 2-77 2 1515820 2-69 5
1512848 2-71 18 2-91 31 1513792 2-77 3 1515822 2-68 1
1512849 2-71 19 1513439 2-96 5 1513793 2-32 5 1515828 4-33 10
1512850 2-29 4 1513440 2-96 4 2-77 4 1515831 3-5 4
2-71 1 1513441 2-96 7 4-28 7 4-33 21
1512851 2-71 20 1513442 2-96 1 1513795 2-77 8 1515832 4-33 12
1512852 2-71 23 1513443 2-96 2 1513797 2-77 6 1515833 4-33 14
1512857 2-78 3 1513454 2-31 1 1513798 2-77 9 1515836 4-33 16
1512862 2-78 8 1513456 2-31 2 1513800 2-77 13 4-33 18
1512868 2-66 4 1513457 2-31 4 1513823 2-56 1 1515841 4-33 5
1512871 2-66 2 1513458 2-31 5 1513836 4-28 6 1515842 4-33 4
1512873 2-72 5 1513459 2-31 6 1513947 1-111 23 4-33 5
1513088 1-29 36 1513460 2-31 7 1514033 7-19 20 1515843 4-33 5
1513114 2-75 6 1513461 2-31 8 1514234 1-51 19 4-33 8
1513115 2-75 5 1513462 2-31 9 1-53 5 1515844 4-33 1
1513116 2-75 3 3-11 13 1514339 2-36 2 1515852 2-91 26
2-101 8 1513469 2-29 3 1514483 2-27 5 1515854 2-91 39
1513117 2-75 7 1513472 2-81 2 2-28 2 1515855 2-91 25
1513118 2-75 10 4-23 1 3-17 5 1515856 2-91 20
1513119 2-75 9 1513475 2-101 4 3-18 1 1515857 2-91 29
1513120 2-75 11 1513476 2-101 1 1514571 2-95 18 1515858 2-91 19
1513122 2-75 12 1513477 2-101 11 1514597 4-58 24 1515859 2-91 15
1513191 2-19 1 1513478 2-101 10 4-63 32 1515860 2-91 27
2-59 4 1513479 2-101 12 4-109 2 1515861 2-91 18
3-8 8 1513481 2-101 16 1514598 4-109 2 1515862 2-91 44
1513324 2-91 12 1513482 2-101 13 1514603 4-58 25 1515863 2-91 43
1513327 2-91 28 1513483 2-101 14 4-63 33 1515873 2-71 2
1513328 2-91 32 1513485 2-101 15 4-80 16 2-81 1
1513331 2-91 13 1513488 2-101 3 1514712 1-118 19 3-11 18
©2015 HYSTER COMPANY See Service Manual 13-13
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1515874 2-81 3 4-62 26 4-77 5 1533648 9-7 22

1515875 2-81 5 4-65 2 4-77 9 1533649 9-33 43
1515893 2-85 7 4-65 6 4-105 1 10-9 28
1515895 2-85 9 4-79 5 4-105 2 10-13 19
2-91 30 4-79 6 4-105 3 1533654 7-9 8
1515897 2-85 10 4-79 8 4-105 4 9-3 24
1515898 2-85 19 4-84 19 4-105 5 9-11 34
1515902 2-85 12 4-93 6 4-105 6 1533657 7-9 4
1515903 2-85 18 4-93 9 4-117 1 9-3 32
1515906 2-72 3 4-94 22 4-117 6 1533658 9-3 41
1515909 3-11 1 4-94 23 4-118 1 9-8 58
3-11 16 4-97 2 4-119 8 9-11 11
1515912 2-40 1 4-97 4 1529583 2-11 14 10-13 21
1516200 9-33 7 4-102 1 1529665 1-17 36 1533661 9-7 23
1516201 8-5 31 4-102 2 1529804 1-18 7 1533662 7-9 6
1516202 3-34 8 4-110 1 1-19 7 9-3 16
1516204 3-35 7 4-110 2 1-20 7 9-11 9
1516211 7-3 13 4-121 1 1530385 1-105 40 10-13 24
7-9 3 4-121 3 1530386 1-105 18 1533664 10-7 6
1516559 11-18 1 4-121 4 1530513 1-17 16 1533665 9-33 42
1517002 2-45 3 4-124 2 1530732 5-41 16 1533716 2-72 1
1517003 2-28 1 4-124 3 1530734 5-11 8 1533722 2-35 1
2-42 3 1518665 3-3 9 1531107 9-51 17 1533732 2-81 4
2-45 9 3-5 14 1531268 3-34 9 1533834 7-9 9
1517010 3-22 3 1518717 3-3 8 1532120 4-7 36 9-3 25
3-25 4 3-5 5 1532341 1-17 33 9-11 33
1517011 2-32 3 1519291 2-58 4 1532482 2-28 6 1534425 1-105 32
1517069 2-93 1519855 2-5 21 1532484 2-28 8 1534474 1-105 10
2-95 13 2-7 25 1532541 1-115 6 1534475 1-105 5
2-95 16 1520541 7-19 6 1-117 6 1534476 1-105 14
1517119 2-93 1520542 7-19 10 1532571 4-79 12 1534477 1-105 31
2-95 21 1520596 8-7 1 4-79 13 1534479 1-81 6
1517213 2-91 6 1520809 7-17 1 4-93 3 1534481 1-105 17
1517218 2-91 40 1520841 8-7 7 4-114 24 1534660 1-111 33
1517220 2-91 2 1521860 2-72 2 4-114 25 1534793 4-7 41
1517225 2-91 9 1522426 10-13 16 1532663 4-62 26 1536295 5-42 4
1517235 2-91 42 1522441 9-3 33 4-62 27 1536311 3-34 4
1517256 2-39 3 9-11 37 4-93 1 9-51 24
2-41 6 10-9 14 4-97 2 1538936 9-51 3
1517257 2-39 2 1522442 10-9 38 4-97 3 1539034 1-105 33
2-41 5 1522443 9-3 34 1532664 4-79 5 1539085 4-62 28
1517285 2-102 5 9-11 38 4-93 6 4-63 29
1517286 2-102 4 1524173 7-17 1 4-94 23 4-63 30
1517291 2-102 2 1524213 7-15 3 4-97 4 4-63 31
1517293 2-21 1 7-17 4-124 3 1539086 4-62 28
1517297 4-28 3 1525589 4-62 20 1532904 4-77 11 4-63 29
1517721 4-48 1 4-117 2 1532905 4-46 1 4-63 30
1517905 9-43 15 4-119 9 1533476 4-38 6 4-63 31
9-45 10 1527821 9-51 13 4-95 1539268 2-91 17
1517906 9-43 12 1528595 9-47 35 1533477 9-51 6 1541988 11-10 1
1518112 4-61 12 1529026 4-73 8 1533646 9-7 21 1541991 4-61 19
4-62 25 1529052 4-62 21 1533647 10-13 20 1541992 4-61 19
13-14 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1543337 2-28 5 1-53 29 1564902 9-7 6 3-9 3

1543362 2-50 8 1558295 1-53 26 1564991 2-50 9 1568721 4-33 2
1543421 2-95 7 1558296 1-53 27 1565035 2-77 10 1568723 4-33 3
1543435 4-27 17 1558297 1-53 1 1565129 9-33 33 1568724 2-27 9
4-33 20 1558298 1-53 31 1565357 5-45 16 4-33 6
1543714 2-91 8 1558299 1-51 20 5-47 16 1568767 2-89 6
1545167 10-5 10 1-53 2 1565702 2-56 1568768 2-89 2
10-7 19 1558300 1-51 11 1565733 2-63 20 1569866 3-34 1
10-9 44 1-53 13 1566041 1-47 33 1569867 3-34 1
1545170 1-44 1558301 1-53 20 1566044 1-47 21 1570602 4-69 4
4-120 1558302 1-51 5 1-59 5 4-69 5
1545418 2-5 27 1-53 19 1-95 4 4-69 6
9-16 49 1558303 1-51 6 1-99 9 4-69 9
1545521 4-45 1-53 16 1-115 13 4-69 10
1547845 8-3 1 1558305 1-51 18 1-117 9 4-69 11
1548305 2-14 10 1-53 17 1566411 7-19 21 1570605 4-62 26
1548306 2-14 5 1558306 1-53 18 1566639 5-17 4 4-62 27
1548307 2-14 5 1558442 1-51 21 1566640 5-17 13 4-85 38
1549715 8-3 21 1558443 1-51 22 1566642 5-17 10 4-85 39
8-10 8 1558444 1-51 31 1566643 5-17 8 1570606 4-65 9
1553225 3-21 5 1558445 1-51 30 1566652 5-21 2 1570638 4-63 39
3-33 1 1558446 1-51 3 5-23 7 1570639 4-61 2
1554125 1-61 7 1558447 1-51 17 5-27 2 1570641 4-61 7
1554156 1-107 5 1560005 9-3 17 5-29 17 1570643 4-61 9
1554710 10-9 33 9-11 50 5-31 12 1570644 4-57 16
1555062 5-45 17 1560006 7-9 5 1566695 5-35 1 4-120 2
5-47 17 9-3 22 1566762 11-21 6 1570645 4-57 13
1556465 3-3 10 9-8 59 1566764 11-11 4 4-87 3
3-5 15 9-11 10 11-23 2 4-87 4
1556911 5-5 27 10-13 23 1566765 4-15 10 4-87 13
1556992 5-39 6 1560007 9-8 54 11-11 2 1571029 1-105 7
1557007 5-23 24 1561017 4-83 16 1566767 11-21 2 1571030 1-105 22
5-29 23 1561747 9-33 12 1566906 10-14 24 1571269 3-45 7
5-35 13 1561756 4-65 9 1566908 10-15 26 1571624 1-43 7
1557008 5-23 25 1562010 7-11 9 1566920 7-7 6 4-17 13
5-29 24 7-12 7 1566921 7-7 5 1571628 11-21 12
5-35 14 1562011 6-15 1 1566939 7-7 10 1571631 8-9 8
5-41 27 7-11 1 1566945 7-7 9 1571632 1-59 18
1557756 8-3 2 1562649 4-113 1 1566948 7-7 8 1571775 1-102 14
9-4 1564433 1-118 2 1567034 2-65 3 1571776 1-102 12
9-7 11 1564598 5-42 3 1567470 4-94 13 1571789 1-115 4
10-9 12 1564897 8-3 15 1567676 4-65 9 1-117 4
1558025 1-61 6 8-10 19 1568100 7-3 2 1571815 1-81 12
1558027 11-11 3 9-7 40 1568101 6-15 14 1571816 1-81 1
11-23 3 1564898 9-7 4 6-17 9 1571817 1-81 7
1558031 1-47 36 1564899 8-3 12 7-11 10 1571818 1-81 8
1558039 8-9 16 8-10 18 7-12 3 1572979 9-51 20
1558040 8-9 20 9-7 8 1568303 10-15 1573113 4-109 3
1558041 4-15 11 1564900 9-7 10 1568451 9-7 47 1573114 4-109 5
1558042 1-47 8 1564901 8-3 13 1568467 3-21 7 4-109 7
1558055 11-10 3 8-10 17 1568471 2-49 16 1573574 1-61 13
1558294 1-51 28 9-7 2 1568692 3-8 1 1573575 1-61 17
©2015 HYSTER COMPANY See Service Manual 13-15
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1579011 5-5 22 1581566 1-63 5 1581832 9-15 40 1-19 3

5-5 41 1-65 5 1581836 1-17 37 1-20 3
5-9 29 2-5 37 1581848 3-39 34 1595237 4-7 2
5-9 31 2-7 39 1581849 1-5 16 1595241 4-7 22
1579021 5-5 21 2-13 12 1-7 16 1595679 4-38 1
5-9 30 4-38 4 1-15 13 1595680 4-38 1
1580025 9-39 8 4-43 7 2-5 17 1596404 2-11 5
1581404 4-45 3 1581567 1-5 13 2-7 21 2-13 5
1581441 1-77 10 1-7 13 2-11 7 1597192 1-13 6
1-79 10 1-13 7 2-13 7 1-15 20
1581556 1-9 14 1-15 10 3-3 21 1597444 1-17 1
1-11 2 2-5 1 3-5 11 1597565 1-9 9
1-15 16 2-7 1 3-40 55 1-11 9
1-63 3 2-13 34 9-16 48 4-42 2
1-65 3 3-3 18 1581850 1-63 9 1597595 4-8 46
2-5 34 4-7 7 1-65 9 1597773 4-123 2
2-7 36 4-41 12 1581851 1-17 38 1597807 2-102 3
2-13 13 4-42 4 3-39 44 1597852 1-13 5
4-38 2 4-44 8 9-19 28 1-15 14
4-43 2 1581580 2-5 36 1584060 1-23 2 1598029 1-63 1
9-51 2 2-7 38 1-25 3 1-65 1
1581557 1-5 12 4-43 6 1584546 3-18 5 1598231 4-7 8
1-7 12 9-19 30 1584824 9-57 3 4-11 17
1-9 7 1581581 2-5 35 1584825 9-57 4 1598236 4-15 6
1-11 7 2-7 37 1584826 9-57 5 1598366 1-37 21
1-13 4 3-39 45 1584842 9-57 12 1-41 25
1-15 9 9-51 1 1584843 9-57 14 4-47
1-17 2 1581583 9-19 29 1584845 9-57 13 9-33 28
2-5 2 1581585 1-13 9 1584846 9-57 11 1598397 1-51 34
2-7 2 3-5 18 1585661 1-111 29 1-53 34
2-13 33 1581586 2-13 32 1587088 2-29 2 1598398 1-91 2
3-3 17 1581587 1-5 11 1587382 3-13 1 1-101 4
3-5 17 1-7 11 1587581 2-71 26 11-3 14
4-7 3 1-9 6 1587584 2-71 4 1598408 1-115 11
4-41 13 1-13 3 1587864 4-30 2 1-117 11
4-42 3 1-15 8 1588212 2-31 3 1598421 11-21 15
4-44 7 3-3 16 1588216 2-49 1601121 10-3 2
1581559 1-5 17 4-7 4 1588229 2-85 15 1601122 10-3 3
1-7 17 4-41 14 1588439 1-18 8 1601123 10-3 4
1-9 11 4-44 6 1588514 1-42 52 1601935 4-17 9
1-11 11 1581588 9-51 22 10-7 5 1602432 4-79 13
1-15 7 1581591 1-5 19 1589197 10-7 4 1602433 4-79 12
2-5 19 1-7 19 1589960 3-3 3 1605160 3-7 1
2-7 23 1-9 10 1590532 5-41 28 1605161 3-7 2
2-11 6 1-11 10 1592851 1-41 12 3-11 4
2-13 6 1-15 11 1592852 9-51 12 1605238 3-11 8
3-3 20 2-5 18 1593629 1-51 26 3-11 17
3-5 10 2-7 22 1-53 24 1605239 3-11 2
3-34 11 3-3 19 1593856 4-29 1605240 3-11 5
3-40 54 3-5 12 1594815 10-7 1 1605241 3-11 9
9-16 47 3-40 56 1594834 10-7 2 1605242 3-11 11
9-51 15 1581739 9-19 27 1594911 1-18 3 4-23 6
13-16 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1605243 3-11 10 9-47 24 4-79 9 1612293 5-5 2

1605244 3-11 22 1607910 10-17 3 4-80 22 5-9 7
1605248 2-96 6 1608276 10-17 19 4-117 4 1612294 5-5 10
1605251 2-96 7 1608422 2-11 11 1610952 4-65 4 1612295 5-5 11
1606569 2-55 7 1608622 7-19 1 4-69 3 1612296 5-5 16
1606674 1-111 34 1608626 5-29 27 4-69 12 1612297 5-5 15
1607223 1-37 39 1609940 1-37 36 1610953 4-55 5 1612298 5-5 13
1-41 16 1-41 10 4-58 20 1612301 5-5 20
4-49 1609952 1-37 20 4-58 22 1612302 5-5 4
1607224 1-37 38 1-41 28 4-58 28 1612303 5-5 9
1-41 18 1609953 1-37 29 4-58 30 1612304 5-5 8
4-115 1-42 47 1610954 4-58 31 1612305 5-5 18
1607226 1-37 44 1610936 4-44 9 1610970 4-113 9 5-5 28
1-41 24 1610941 4-62 24 1610971 4-79 11 1612306 5-5 38
4-110 4-73 4 4-80 20 1612309 5-5 40
1607227 1-37 43 4-79 9 4-114 12 1612311 5-5 32
1-41 19 4-80 22 4-114 13 5-9 27
4-102 4-117 4 1610972 4-95 2 5-37 7
1607409 1-15 17 1610942 4-58 26 1610973 4-95 2 5-39 3
1607412 1-9 12 4-62 24 1611029 4-73 3 1612312 5-5 31
1-11 6 1610944 4-61 12 4-117 5 5-9 26
1607470 10-7 30 4-65 2 1611032 4-97 6 5-37 10
1607472 10-7 27 4-65 6 1611033 4-97 5 5-39 4
1607524 4-109 8 4-110 1 1611069 9-7 45 1612313 5-5 34
4-109 9 4-110 2 1611071 9-3 47 5-9 11
4-109 10 1610946 4-69 3 9-7 3 5-37 9
4-109 11 4-69 12 1611072 9-3 45 5-39 1
1607525 4-109 8 1610947 1-115 9-7 7 1612314 5-5 33
4-109 9 1-117 1611073 9-3 48 5-9 12
4-109 10 4-57 6 9-7 9 5-37 8
4-109 11 4-57 7 1611074 9-3 46 5-39 2
1607527 4-109 8 4-57 8 9-7 5 1612321 5-5
4-109 9 4-57 9 1611081 9-3 44 1612322 5-9 19
4-109 10 4-57 10 9-7 1 1612323 5-9 21
4-109 11 4-57 11 1611087 8-3 31 1612324 5-9 22
1607528 4-109 8 4-65 8 1611098 9-47 1 1612325 5-9 23
4-109 9 4-73 5 1611100 9-7 33 1612330 5-9 5
4-109 10 4-73 6 1611149 1-75 1 1612332 5-9 24
4-109 11 4-73 7 1-77 1 1612333 5-9 28
1607532 4-109 8 4-73 9 1-79 1 1612334 5-9 1
4-109 9 4-87 1 1611180 10-3 6 1612335 5-9 4
4-109 10 4-87 8 1611525 5-42 9 1612337 5-9 14
4-109 11 4-87 10 1611597 5-23 13 1612339 5-9 15
1607624 9-47 15 4-87 11 1611600 5-27 25 1612342 5-9 25
1607745 4-94 18 4-113 5 5-29 14 1612347 5-9
1607772 4-65 7 1610950 4-55 4 1611633 1-109 4 1612348 5-11 4
4-93 7 4-58 21 1611634 1-109 3 1612349 5-11 7
4-94 24 4-58 23 1611635 1-109 5 1612350 5-11 3
4-124 4 4-58 29 1611636 1-109 7 5-17 26
1607778 4-109 3 4-58 31 1611637 1-109 6 5-21 20
1607895 10-17 9 4-62 24 1612291 5-5 1 5-23 29
1607898 9-41 4-73 4 1612292 5-5 1 1612351 5-11 2
©2015 HYSTER COMPANY See Service Manual 13-17
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-17 27 1612510 5-21 1 5-35 6 9-11 17

5-21 19 5-27 1 1612717 5-32 2 10-13 22
5-23 28 1612514 5-21 18 1612718 5-35 7 1613474 9-8 53
1612353 5-11 9 1612515 5-21 22 1612720 5-35 4 1613510 9-8 64
1612360 5-11 6 1612516 5-23 17 1612721 5-35 3 1613515 9-7 50
1612361 5-11 5 5-31 6 1612723 5-35 2 1613648 9-7 43
5-12 1 1612517 5-23 20 1612725 5-35 12 1614673 4-44 4
1612362 5-12 2 5-31 8 1612732 5-35 9 4-54
5-21 6 1612523 5-23 13 1612734 5-35 11 1615044 1-25 6
5-27 8 5-31 17 1612736 5-37 3 1615055 1-33 2
1612363 5-15 3 1612525 5-23 10 1612737 5-37 11 1615056 1-33 4
1612384 9-3 19 5-31 14 1612738 5-37 14 1615057 1-29 25
9-11 49 1612526 5-23 9 1612739 5-37 2 1-33 4
1612385 9-3 20 5-31 15 1612740 5-37 1 1-34 7
9-12 51 1612527 5-23 11 1612741 5-37 13 1-34 9
1612388 9-3 35 5-31 13 1612742 5-37 18 1-34 10
9-11 36 1612530 5-23 4 1612743 5-37 12 1615062 1-34 8
1612403 9-3 18 1612531 5-23 2 1612744 5-37 19 1615063 1-23 15
9-11 48 1612532 5-23 1 1612745 5-37 17 1-25 9
1612404 9-3 23 5-29 28 1612746 5-37 16 1-27 20
9-11 16 5-31 1 1612747 5-37 15 1-34 8
1612405 9-3 26 1612540 5-23 8 1612748 5-37 6 1615064 1-23 5
9-3 31 5-24 1 1612773 2-18 2 1-25 6
9-12 53 1612541 5-24 2 1612775 4-23 4 1-27 1
1612470 5-15 9 5-29 6 1612777 4-23 8 1-34 8
1612472 5-15 12 1612547 5-27 28 1612778 4-23 10 1615065 1-34 8
1612475 5-17 1 1612549 5-27 26 1612779 4-23 12 1615066 1-34 11
1612476 5-17 2 5-29 15 1612780 4-23 8 1615067 1-34 11
1612477 5-17 28 1612550 5-27 25 1612781 4-23 11 1615068 1-34 11
5-31 2 5-29 14 1612782 4-23 9 1615073 1-33
1612495 5-19 2 1612567 5-27 5 1612783 4-25 2 1615125 1-31 16
5-29 35 1612568 5-27 21 1612784 4-25 4 1615126 1-31 11
1612497 5-21 14 1612569 5-27 24 1612785 2-44 3 1615127 1-31 29
5-27 16 1612610 2-18 1 1612786 2-44 2 1615132 1-31 6
5-29 9 1612678 5-29 19 1612787 4-23 13 1615136 1-31 33
1612498 5-21 17 1612679 5-29 20 1612790 3-9 2 1615137 1-31 34
5-27 19 1612680 5-29 18 1612791 3-8 2 1615141 1-31 30
5-29 11 1612682 5-29 34 3-9 1 1615240 1-5 18
1612501 5-21 13 1612684 5-29 2 1612794 2-91 21 1-7 18
5-27 13 1612690 5-29 3 1612795 2-91 10 1-15 6
1612502 5-21 11 1612691 5-29 4 1612796 2-91 23 2-5 40
5-27 11 1612692 5-29 5 1612819 2-101 19 2-7 41
1612503 5-21 10 5-35 5 1612863 5-39 7 3-34 12
5-27 10 1612693 5-29 1 1612864 5-39 5 9-51 16
1612504 5-21 9 1612694 5-29 32 1612905 5-41 15 1615725 4-34 7
5-27 9 1612695 5-29 31 1612909 5-18 3 4-103
5-29 13 1612696 5-29 30 5-23 31 1615946 4-5 16
1612507 5-21 4 1612697 5-29 29 5-31 5 1616235 4-109 8
5-27 6 1612710 5-31 3 1612959 10-13 3 4-109 9
1612508 5-21 5 1612711 5-31 4 1613292 10-13 2 4-109 10
5-27 7 1612713 5-31 10 1613305 10-9 8 4-109 11
1612509 5-21 3 1612716 5-32 1 1613473 9-3 40 1616298 3-35 10
13-18 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1616387 10-7 24 4-79 6 1627709 4-8 45 1-99 1

10-9 5 4-85 43 1627781 1-111 6 1635008 1-83 1
1616389 10-7 23 1623149 3-5 7 1628948 1-102 1 1-95 6
10-9 6 1623195 8-9 14 1628959 11-13 1 1-99 2
1616393 10-19 1623196 8-9 23 1632865 4-58 25 1635012 1-107 9
1616800 10-19 1 1623197 8-9 18 4-63 33 1635018 1-59 14
1617197 4-49 3 1623264 1-43 3 4-79 16 1635019 1-59 15
4-98 3 1-51 1632984 2-24 1 1635020 1-59 6
4-115 3 1623266 1-51 1 1633135 1-41 40 1635021 1-59 8
4-116 3 1623267 1-51 15 1633139 1-41 39 1635022 1-59 9
1617413 1-115 5 1-53 6 9-53 1 1635023 1-59 10
1-117 5 1623268 1-53 3 1633697 10-19 13 1635025 1-59 2
1617461 10-13 27 1623341 1-15 18 1633698 10-19 15 1635026 1-59 2
1617615 4-7 34 1623342 1-15 18 1633701 10-19 17 1635114 4-44 9
1617617 4-7 35 1623344 1-15 19 1633702 10-19 9 1635256 2-50 11
1617650 1-37 40 1623345 1-15 19 1633703 10-19 6 1635277 4-27 12
1-41 17 1623406 1-44 1 1633704 10-19 11 1635278 4-27 13
4-116 1623422 9-47 43 1633705 10-19 10 1635279 3-18 4
1617651 1-37 41 1623437 9-47 42 1633706 10-19 5 1635280 4-27 14
1-41 15 1623800 1-105 26 1633707 10-19 12 1635325 4-27
4-98 1623801 1-105 23 1633708 10-19 8 1635342 2-58 7
1617669 10-9 1 1623802 1-105 24 1633709 10-19 16 1635345 4-33 26
1617673 9-15 11 1623890 4-93 10 1633712 10-14 8 1635387 4-27 6
1618450 5-45 15 4-93 12 1633713 10-15 27 1635692 9-57 8
5-47 15 4-94 15 10-19 22 1635698 9-57 6
1618452 10-9 27 4-94 17 1633714 10-19 21 1636049 9-57 9
1618469 9-43 12 1624002 1-105 1633715 10-14 9 1636182 1-102 1
1618471 9-43 2 1624100 4-103 2 10-19 23 1636468 4-47 1
9-45 3 1624101 4-103 2 1633716 10-19 24 1636786 9-47 9
1618483 9-43 16 1624103 4-57 6 1633723 10-14 5 1636831 9-3 39
9-43 18 4-57 7 1633724 10-14 25 9-11 13
9-45 6 4-57 8 1633725 10-14 18 1636832 9-3 38
1618506 1-37 8 4-57 9 1633726 10-14 17 9-11 12
1-41 23 4-57 10 1633727 10-14 19 1636897 2-9 16
1618758 9-33 46 4-57 11 1633728 9-37 9 1636898 2-9 11
1619661 10-9 37 4-65 8 10-14 21 1636969 9-41 1
1619662 10-9 34 4-73 5 1633729 9-37 10 1636971 9-41 28
1619663 10-9 15 4-73 6 10-14 20 1636973 9-41 3
1619664 10-9 30 4-73 7 1633732 10-14 22 1636975 9-41 32
1622277 1-37 5 4-73 9 1633733 10-14 11 1636976 9-41 33
1622280 1-37 4 4-87 10 1633735 10-14 10 1636977 9-41 35
1622815 10-3 1 4-113 5 1633738 10-14 7 1636978 9-41 34
1622817 10-17 6 1624104 4-53 3 1633740 9-37 4 1636979 9-41 21
1623049 4-93 2 1624548 1-71 6 1633744 10-19 3 1636980 9-41 18
4-97 1 1-73 5 1634082 4-99 2 1636981 9-41 19
4-116 1 1624551 1-71 4 4-99 4 1636982 9-41 22
4-116 2 1-73 4 1634354 1-41 7 1636983 9-41 20
1623050 4-62 23 1624553 4-46 4 1634997 1-43 2 1636984 9-41 6
4-84 17 1625218 1-37 42 1-53 1636985 9-41 7
4-122 9 1-41 14 1635005 1-47 6 1636986 9-41 8
1623052 4-98 2 1626996 1-59 2 1635007 1-83 2 1636987 9-41 15
1623062 4-63 30 1627530 1-111 22 1-95 5 1636988 9-41 13
©2015 HYSTER COMPANY See Service Manual 13-19
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1636989 9-41 9 1643837 2-23 1 1654356 3-3 12 1662134 9-57 7

1636990 9-41 16 1644017 2-62 5 1654935 1-101 2 1662135 9-57 2
1636991 9-41 11 1644027 3-25 6 1655112 4-87 1662136 9-57 1
1636992 9-41 12 1644031 2-36 1 1655252 9-33 40 1663000 4-33 17
1636993 9-41 10 1644057 2-99 4 1655259 9-33 3 1663040 1-111 24
1636994 9-41 14 1644068 2-63 15 1655358 1-115 1 1663207 7-3 21
1636995 9-41 40 1644076 2-99 2 1-117 1 1664559 4-41 4
1636996 9-41 39 1644119 2-63 10 1655365 1-55 6 4-44 9
1636997 9-41 38 1644125 2-99 3 1-57 8 1664691 7-6 7
1636998 9-41 23 1644129 4-27 1 11-7 6 1670321 9-37 12
1636999 9-41 24 1644131 4-27 3 11-9 8 1670322 9-37 1
1637000 9-41 17 1644133 4-27 16 1655456 5-9 32 1670323 9-37 6
1637002 9-41 30 1644148 3-31 7 1655459 5-41 24 1670324 9-37 8
1637011 9-41 4 1644159 2-73 2 1655460 5-41 26 1670325 9-37 5
1637012 9-41 26 1644166 3-18 6 1655633 5-41 23 1670326 9-37 14
1637013 9-41 25 3-25 5 1655638 5-41 7 1670327 9-37 3
1637014 9-41 5 3-31 5 1655712 9-33 47 1670328 9-37 11
1637024 9-41 37 1644791 1-57 2 1655713 9-33 45 1670329 9-37 13
1637393 1-102 3 11-9 2 1655799 5-41 11 1670330 9-37 7
1637653 4-104 3 1644792 1-57 7 1656080 7-7 3 1670331 9-37 2
1637654 4-104 2 11-9 7 1656836 9-33 39 1670492 9-33 16
4-104 3 1644793 1-57 9 1657306 9-33 15 1670760 4-105
1638701 2-23 2 11-9 9 1657326 9-33 27 9-33 19
1638877 4-43 1 1644794 1-51 27 1657327 9-33 26 1671620 1-81 2
1638878 1-18 4 1-54 1657534 8-3 29 1671768 10-19 7
1-19 4 1644795 1-53 30 1657626 1-51 32 1671769 10-19 18
1-20 4 1-54 1-53 32 1671770 10-19 14
1639472 9-53 1644796 1-54 1 1657627 1-51 33 1671771 10-19 4
1639804 9-3 36 1644797 1-54 10 1-53 33 1671773 10-19 19
9-11 15 1644798 1-54 11 1657923 4-5 6 1671774 10-19 14
1639822 9-3 37 1644799 1-54 7 4-48 1672380 10-9 2
9-11 14 1644800 1-54 8 1658801 9-45 6 1672647 9-39 5
1640500 1-9 1 1644802 1-54 5 1658852 4-65 9 1672649 9-39 3
1640992 1-71 2 1644803 1-54 1 1658856 2-13 10 1672651 9-39 11
1-73 2 1644804 1-54 3 1658984 4-33 15 1672652 9-39 16
1640993 1-71 1 1644805 1-54 11 1659115 4-113 10 1672660 9-39 3
1641637 1-54 6 1644806 1-54 10 1659116 4-113 10 1672664 9-39 5
1641640 1-54 2 1647654 7-19 9 1659511 4-17 5 1672665 9-39 1
1641794 9-15 43 1647655 7-19 18 1659587 1-37 36 1672958 2-11 2
1641815 10-9 16 1647870 4-85 41 1-41 10 2-13 2
1641816 10-9 13 1649346 2-19 4 1659588 1-37 36 1673281 4-23 3
1641964 10-13 4 1649379 1-109 1 1-41 10 1673282 2-55
1641965 10-13 1 1649657 9-41 36 1659962 1-111 1 1673387 9-51 9
1642082 9-41 15 1649658 9-41 9 1659963 1-111 1 1673388 9-51 8
1642084 9-41 14 9-41 13 1659964 1-111 1 1673984 2-61 3
1642085 9-41 10 1649660 9-41 29 1659965 1-111 1 1675430 2-38 2
1643338 1-102 1 1650283 2-75 2 1659966 1-111 1 1675884 4-15 7
1643517 2-9 12 1653861 1-18 5 1659967 1-111 1 1675942 2-55
1643561 1-115 8 1-19 5 1661145 2-62 1 1676719 2-71 3
1-117 8 1-20 5 1661329 1-111 19 1676875 3-34 13
1643747 1-9 5 1654348 9-33 4 1661396 2-93 1676979 9-51 4
1-11 5 9-37 2-95 9 1676990 9-37
13-20 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1676991 9-37 1694913 11-13 1 1707493 5-17 21 7-21

1676992 9-37 1695629 1-118 4 1707497 5-19 1 2043351 4-45 4
1677053 1-63 7 1696161 1-9 13 5-29 8 2043352 1-102 10
1-65 7 1-11 1 1707498 5-23 23 2043353 1-102 2
1677061 4-41 3 1-15 15 1707501 5-29 25 2043354 1-102 11
1677124 9-39 1 1-63 4 1707593 5-35 17 2043481 1-111 30
9-39 5 1-65 4 1707618 5-21 11 2044181 3-3 13
1677125 9-39 3 4-38 3 5-27 11 2044400 1-109 9
1677126 9-39 11 4-43 3 1707630 8-3 39 2045885 3-33 2
1677127 9-39 16 1698655 4-7 43 1708290 1-75 4 4-125
1677396 4-42 1 1698666 4-61 10 1708328 9-39 1 2046600 1-109 10
1683965 6-15 1 4-83 15 1708382 2-101 5 2052773 4-45 1
7-11 1 1699907 1-9 2 1708383 2-51 2 2052775 4-45 2
1683967 6-17 1 1699961 9-33 24 1708387 2-27 2 2054005 1-42
7-12 1 9-39 1708388 2-27 3 1-115 7
1684322 4-5 16 1700341 7-19 5 1708389 2-16 1 1-117 7
1684556 10-5 16 1700342 7-19 22 1708392 2-27 10 9-55 5
1684557 10-5 15 1701363 9-34 54 1708393 2-27 6 2056243 4-83 16
1684558 10-5 14 1701528 9-34 59 1708394 2-35 2 4-121 2
1686695 4-42 7 1701780 9-34 57 1708395 2-35 6 2060555 4-113 2
1688687 4-7 10 1701781 9-34 55 1708397 2-35 7 4-113 3
4-7 13 1701782 9-34 56 1708398 2-35 8 4-113 4
1688688 4-41 1 1701867 9-33 22 1708399 2-35 9 4-113 7
4-99 1702184 2-95 11 1708402 2-27 8 2060862 1-41 36
1688857 8-5 39 1702283 1-61 1708404 2-27 7 2065989 4-11 8
1689881 2-7 28 1702284 1-61 1708408 2-27 11 2068741 4-83 16
1689914 1-77 4 1702285 1-59 1708409 2-55 4 4-121 2
1-79 4 1702291 1-95 3 1708410 2-27 4 2071664 9-47 7
1-82 1-99 8 1708418 2-44 1 2072354 4-34 6
1690245 4-5 18 1702292 1-99 5 1708419 2-96 3 4-37 8
4-52 1702293 1-91 1708424 2-35 4 2074256 1-111 10
1690246 4-5 24 1-95 8 2-66 3 2076661 3-45 5
4-51 1-99 1708425 3-17 4 2084159 1-111 31
1690247 4-5 8 1703114 9-51 8 1708426 2-65 1 2089670 1-109 2
4-50 9-51 9 1708911 5-9 33 2090765 1-111 12
1690934 1-61 4 1703737 11-21 16 1708933 5-15 2 2100569 11-11 5
1691873 4-27 18 1704370 1-61 18 1708934 5-15 7 2104176 4-45
4-33 19 1704396 1-59 7 1708935 5-15 15 2104177 4-45
1692408 4-79 14 1705832 1-63 2 1708936 5-15 13 2104456 4-15 2
1692686 4-34 8 1-65 2 1708941 5-17 15 2107556 8-5 8
4-37 10 1705858 1-41 22 1708942 5-23 15 2108858 9-47 23
1692918 1-51 29 1705967 9-51 21 5-31 19 2109712 9-51 7
1-53 28 1707034 4-42 1 1708996 1-75 2 2110283 9-47 13
1693400 4-34 5 1707035 4-42 1 1-77 2 4000399 1-83 4
4-37 5 1707036 4-42 1 1-79 2 1-86
1693804 1-118 3 1707037 4-42 1 1709555 1-17 25 4000400 1-83 3
1694076 4-42 1 1707038 4-42 1 1709701 2-13 11 1-85
1694261 4-42 6 1707039 4-42 1 2003859 7-19 19 4000817 1-47 1
4-44 5 1707040 4-42 1 2032229 7-17 4000915 1-86 2
4-53 1707041 4-42 1 2034460 1-111 5 1-89
1694419 3-39 43 1707217 2-89 11 2035276 4-121 2 4000916 1-86 1
1694503 11-13 4 1707492 5-11 11 2043287 7-19 3 4-17 11
©2015 HYSTER COMPANY See Service Manual 13-21
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-18 4003088 1-89 16 4009551 4-15 13 4013640 9-15 19

4000917 1-85 4 1-93 9 4009587 11-21 13 4013746 4-7 11
4000918 1-85 2 1-97 24 4009588 11-21 17 4-11 19
1-91 10 4003089 1-89 15 4009589 8-10 3 4013747 4-7 14
4000919 1-85 1 1-93 10 4009590 1-67 1 4-11 18
1-91 7 1-97 3 4009591 8-7 4013748 4-7 18
4000920 1-85 6 4003090 1-93 11 4009593 1-99 4013895 11-14 2
1-91 8 1-97 29 1-100 4014189 9-7 35
4001167 5-21 12 4003091 1-89 18 4009594 1-99 6 4014216 8-3 39
5-27 12 1-93 12 4-15 34 4014228 3-34 10
5-29 16 1-97 31 4009597 1-97 9-51 19
4001168 5-23 14 4003092 1-93 15 1-100 1 4014671 9-11 2
5-31 20 1-97 26 4009598 1-100 3 4014673 9-11 3
4001169 5-23 16 4003093 1-93 16 4009661 2-72 7 4014803 8-3 14
5-31 18 1-97 22 4009662 2-72 6 8-5 23
4001190 2-27 12 4003095 1-93 18 4009782 1-54 4 8-10 14
4001205 11-11 6 1-97 15 4010861 8-9 4014804 8-3 16
4001209 8-9 12 4003097 1-93 32 4010862 1-47 37 8-10 16
4001308 1-82 2 4003098 1-97 9 1-59 19 4014805 8-3 17
4001393 9-7 14 4003129 9-47 3 4010935 1-15 12 8-10 15
4002098 11-28 1 4003130 8-3 10 4010946 4-93 4 4015132 5-41 4
4002174 8-3 39 8-10 11 4010976 6-2 1 4015133 5-41 18
4002501 1-118 6 4004308 4-19 6 4010980 5-42 3 4015134 5-41 19
4002502 1-118 7 4004926 1-89 10 4011201 1-15 4 4015344 4-23 7
4002503 1-118 8 4004927 1-89 17 4011202 1-15 3 4015472 2-13 31
4002504 1-118 9 4004928 1-89 1 4011388 7-11 1 4015496 5-41 3
4002505 1-118 11 4004929 1-89 5 4011389 6-15 1 4015497 5-41 8
4002506 1-118 12 4004930 1-89 4 4011390 6-17 1 4015499 5-41 21
4002507 1-118 13 4004931 1-89 11 7-12 1 4015500 5-41 29
4002508 1-118 14 4004932 1-89 13 4011628 11-23 1 4015796 2-5 20
4002509 1-118 15 4004933 1-89 2 4011969 1-17 32 2-7 24
4002510 1-118 16 4004934 1-89 14 4011976 1-15 2 4016096 11-14 4
4003041 1-17 6 4005023 11-10 2 4011979 1-15 1 4016097 11-14 3
4003042 1-17 6 4005122 1-43 8 4012238 9-15 36 4016098 11-14 1
4003047 4-11 4 4-17 7 4012265 5-41 9 4016325 9-47 36
4003051 11-25 1 4005189 7-3 6 4012266 5-41 12 4016326 9-47 5
11-27 1 4005991 1-44 2 4012267 5-41 10 4016327 10-7 13
4003052 11-25 2 4006039 9-51 10 4012272 5-41 30 4016376 9-47 8
11-27 2 4006375 8-3 22 4012350 4-24 5 4016629 4-93 4
4003079 1-118 1 8-10 9 4012408 2-45 1 4016630 4-93 4
4003081 1-93 1 4006924 11-13 4012434 3-31 6 4016631 4-93 4
1-97 1 4006987 11-12 2 4012437 2-56 4 4016632 4-93 4
4003083 1-93 3 4007455 8-3 28 4012446 2-62 4 4016648 1-61 16
1-97 5 4007744 1-23 21 4012561 5-45 30 4016781 1-5 3
4003084 1-93 4 1-25 21 5-47 30 1-7 3
1-97 13 1-27 15 4012676 8-3 38 4016818 8-5 1
4003085 1-93 5 1-29 17 8-5 32 4016819 8-5 6
1-97 2 4007750 1-27 27 4012677 8-3 37 4016820 8-5 2
4003086 1-93 6 1-29 15 8-5 43 4016843 4-61 13
1-97 28 4007751 1-27 11 4012678 8-5 22 4016844 4-61 15
4003087 1-93 8 1-29 10 4013129 2-11 12 4017438 1-5 6
1-97 25 1-31 4013394 4-66 14 1-7 6
13-22 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4017645 1-9 3 4021188 11-3 5 4021752 6-9 27 4021807 6-5 16

1-11 3 4021189 11-3 7 4021753 6-9 21 4021808 6-5 1
4017796 11-25 3 4021190 11-3 10 4021755 6-9 30 4021809 6-5 20
11-27 3 4021191 11-3 11 4021756 6-9 22 4021810 6-5 18
4018028 10-5 3 4021192 11-3 8 4021757 6-9 4 4021811 6-5 21
4018394 1-71 3 4021193 11-3 1 4021758 6-9 29 6-7 42
1-73 3 11-17 1 4021759 6-9 7 4021812 6-5 22
4018395 2-5 24 4021194 11-3 9 4021760 6-9 8 6-7 43
2-7 27 4021195 11-3 6 4021761 6-9 23 4021813 6-5 24
4018397 2-5 13 4021196 11-3 4021762 6-9 25 4021814 6-5 25
2-7 15 11-17 9 4021763 6-9 15 4021815 6-5 27
4018576 10-7 10 4021197 11-17 5 4021764 6-9 13 4021816 6-5 26
4018661 4-63 35 4021198 11-17 7 4021765 6-9 16 4021817 6-5 28
4018662 4-63 35 4021199 11-17 4 4021766 6-7 31 4021818 6-5 32
4018754 3-31 9 4021200 11-17 11 4021767 6-7 25 4021819 6-5 30
4018985 3-36 9 4021201 11-17 15 4021768 6-7 29 4021820 6-5 29
4019000 4-17 14 4021202 11-17 14 4021770 6-7 32 4021821 6-5 10
4019075 10-3 11 4021203 11-17 13 4021771 6-7 26 4021822 6-5 31
4019227 1-13 8 4021204 11-17 12 4021772 6-7 30 4021823 6-5 5
4020826 1-5 10 4021205 11-17 2 4021773 6-7 27 4021824 6-13
1-7 10 4021206 11-17 3 4021774 6-7 22 4021825 6-10 1
4020827 1-5 9 4021207 11-17 6 4021775 6-7 24 4021826 6-10 2
1-7 9 4021234 1-17 30 4021776 6-7 23 4021827 6-10 6
4020828 1-5 8 4021324 1-17 22 4021777 6-7 21 4021828 6-10 7
1-7 8 4021342 1-100 3 4021778 6-7 34 4021829 6-13 17
4020829 1-5 7 4021404 1-17 29 4021779 6-7 38 4021830 6-13 9
1-7 7 4021456 1-15 21 4021780 6-7 40 4021831 6-13 12
4020873 1-97 4 4021717 4-5 39 4021781 6-7 41 4021832 6-13 11
4020874 1-97 16 4-8 50 4021782 6-7 8 4021833 6-13 15
4020875 1-97 8 4-11 28 4021783 6-7 37 4021834 6-13 13
4020876 1-97 6 4-30 1 4021784 6-7 5 4021835 6-13 3
4020877 1-97 20 4021729 6-7 2 4021785 6-7 35 4021836 6-13 7
4020878 1-97 19 4021730 6-7 7 4021786 6-7 6 4021837 6-13 1
4020879 1-97 18 4021731 6-7 13 4021787 6-7 10 4021838 6-13 2
4020880 1-97 30 4021732 6-15 16 6-7 16 4021839 6-13 6
4020881 1-97 17 6-17 11 4021788 6-7 15 4021840 6-13 16
4020899 1-100 3 4021733 6-7 9 4021789 6-7 17 4021841 6-13 8
4020978 10-7 18 4021735 6-7 11 4021790 6-5 19 4021842 6-13 18
4020980 9-19 4 7-5 11 6-7 18 4021843 6-13 10
9-19 15 4021739 6-9 10 4021793 6-5 23 4021844 6-13 14
9-21 4 4021740 6-9 17 4021794 6-5 12 4021845 6-10 4
9-21 20 4021741 6-9 12 4021795 6-5 13 4021846 6-13 5
10-7 15 4021742 6-9 11 4021796 6-5 4 4021847 6-13 4
4020981 10-7 17 4021743 6-9 2 4021797 6-5 8 4021855 9-19 17
4020982 10-7 16 4021744 6-9 3 4021798 6-5 7 9-21 1
4021125 1-23 7 4021745 6-9 1 4021799 6-5 9 9-21 25
1-25 11 7-5 14 4021800 6-5 6 4021857 9-21 23
1-27 8 4021746 6-9 18 4021801 6-5 11 4021862 9-19 20
1-29 6 4021747 6-9 19 4021802 6-5 14 9-31
4021146 7-7 17 4021748 6-9 20 4021803 6-5 15 4021865 9-19
4021186 11-3 3 4021750 6-9 6 4021804 6-5 2 4021867 9-21 30
4021187 11-3 2 4021751 6-9 26 4021806 6-5 17 4021868 9-19 7
©2015 HYSTER COMPANY See Service Manual 13-23
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4021869 9-19 13 4021913 9-19 23 5-31 4025796 9-43 1

4021870 9-21 15 9-21 31 5-32 4025797 9-45 4
4021871 9-19 18 4021914 9-19 24 5-35 4025798 9-43 15
9-21 3 9-21 17 5-37 9-45 10
4021872 9-19 25 4021915 9-21 11 5-39 4025799 9-43 16
4021873 9-19 9 4021917 9-21 14 5-41 4025802 9-45 1
9-21 10 9-27 9 4024315 5-5 4025804 9-43 11
4021875 9-23 1 4021919 9-19 19 5-9 4025806 9-43 17
4021879 9-23 2 9-21 5 5-11 4025808 9-43 8
9-27 2 4021920 9-25 5 5-12 4025811 9-45 7
4021880 9-23 4 4021926 9-19 26 5-15 4025812 9-45 2
4021881 9-23 3 4021927 9-19 14 5-17 4025814 9-43 9
4021882 9-23 6 9-21 12 5-18 4025943 9-43 3
9-27 3 4021944 9-19 26 5-19 4025960 7-3 5
4021883 9-23 7 4021945 9-19 14 5-21 4025961 7-3 4
9-25 6 9-21 12 5-23 4026026 1-18 1
9-27 8 4021960 9-51 23 5-24 4027054 9-15 9
9-29 5 4022006 1-15 5 5-27 9-15 36
4021884 9-23 9 4022370 1-13 2 5-29 4027096 2-5 22
9-25 8 4022757 9-15 9 5-31 2-9
9-29 6 4022855 9-3 29 5-32 4027174 2-7 26
4021885 9-23 8 9-11 40 5-35 2-9
9-25 7 4022856 9-3 30 5-37 4027241 5-5 26
9-29 7 9-11 39 5-39 4027243 5-9 6
4021887 9-23 10 4022857 9-3 28 5-41 4027244 5-9 13
4021888 9-23 11 9-4 55 4024336 1-15 4 4027247 5-18 1
4021889 9-23 12 9-11 41 4024337 1-15 3 5-21 23
9-27 5 4022888 1-5 15 4024342 4-15 14 4027248 5-18 2
4021890 9-23 13 1-7 15 4024388 1-37 6 5-27 20
4021891 9-23 17 4023029 9-3 27 4024389 1-37 7 4027250 5-21 7
4021892 9-23 18 9-11 31 4024451 9-15 1 5-27 14
4021893 9-23 16 4023419 8-5 20 4024957 9-15 33 4027251 5-21 8
4021894 9-23 14 4023435 8-5 42 4025006 4-5 5 5-27 15
4021895 9-23 15 4023510 1-5 1 4-88 4027253 5-27 27
9-25 10 1-7 1 4025007 4-5 5 4027255 5-37 4
9-27 6 4023750 9-43 1 4-89 4027257 5-41
4021898 9-27 1 4024031 5-41 20 4025118 9-47 12 4027258 5-41 1
9-29 2 4024281 9-45 4 4025119 9-47 22 4027259 5-41 13
4021899 9-25 2 4024282 9-43 11 4025226 9-15 38 4027260 5-5
4021900 9-25 9 4024314 5-5 4025227 9-15 20 5-9
4021901 9-25 11 5-9 4025228 9-15 26 5-11
4021902 9-25 12 5-11 4025546 9-7 34 5-17
4021903 9-25 1 5-12 4025547 9-7 32 5-21
4021905 9-21 13 5-15 4025549 9-11 26 5-23
9-27 4 5-17 4025550 9-11 1 5-27
4021906 9-23 5 5-18 4025551 9-11 25 5-29
9-25 4 5-19 4025552 9-7 27 5-31
9-29 4 5-21 4025553 9-7 26 5-35
4021907 9-29 8 5-23 4025554 9-11 30 5-37
4021910 9-29 1 5-24 4025615 2-5 42 5-41
4021911 9-21 7 5-27 2-7 42 4027333 4-7 25
4021912 9-19 2 5-29 4025795 9-45 2 4-11 24
13-24 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4027347 10-5 2 4028984 9-17 1 4033219 2-99 6 4036524 4-83 12

4027348 10-5 2 4028985 9-17 2 4033230 3-8 9 4-84 22
4027474 1-37 24 4029151 1-69 14 4033231 2-41 8 4-85 34
1-41 5 4029152 1-86 4 4033237 2-42 5 4-113 6
4027500 4-7 26 4029237 9-15 7 4033251 2-32 7 4037976 11-13 1
4027501 4-7 27 4029439 1-9 4 2-95 10 4038168 2-5 15
4027502 4-7 28 1-11 4 4033283 2-47 2-7 17
4028006 4-85 36 4029442 1-5 14 4033292 2-23 10 4038414 4-85 36
4028007 4-113 8 1-7 14 4033356 2-50 5 4038784 2-91
4028008 4-85 36 1-9 8 4033378 2-41 14 4038785 2-85 13
4-113 8 1-11 8 4033384 2-38 7 4038786 2-85 14
4028009 4-85 37 4029443 1-63 8 2-41 7 4038787 2-85 16
4028011 4-85 36 1-65 8 4033432 10-5 9 4038823 11-13 1
4-113 8 4029515 2-9 1 4033436 10-5 8 4038824 11-13
4028120 4-85 36 4029516 2-9 3 4033574 10-9 39 4038967 1-20 1
4028415 1-5 4 4030037 1-5 20 10-14 4038968 1-20 1
1-7 4 1-7 20 4033577 10-9 22 4038969 1-19 1
4028416 1-5 5 4030038 1-7 21 4033596 3-5 20 4038970 1-20 1
4028417 1-5 2 4030067 9-55 4 4033597 3-5 20 4039478 2-43 5
1-7 2 9-57 4034038 2-11 13 4039479 2-95 1
4028462 1-47 15 4030430 2-9 7 4034362 9-43 19 4039488 2-37 4
1-67 4 4030436 7-7 11 4034363 9-45 7 4039489 2-39 6
1-107 2 4030437 7-7 12 4034365 9-43 10 4039495 2-28 4
11-21 10 4030439 7-7 15 4034367 9-43 14 4039504 3-8 3
4028463 1-47 14 4030440 7-7 4 4034368 9-43 6 4039506 2-37 7
1-67 5 4030441 7-7 13 4034369 9-45 8 4039507 2-37 8
1-86 5 4030442 7-7 14 4034533 4-113 8 4039509 2-47 1
4-15 33 4030443 7-7 2 4034738 8-3 42 4039511 2-60 2
4-17 2 4030553 10-5 5 4034743 2-5 43 4-28 11
9-55 3 4031240 1-95 1 2-7 43 4039512 2-77 11
11-21 11 4031781 1-37 13 4034744 2-5 33 4039514 2-28 7
4028465 1-47 16 4031787 1-37 1 2-7 35 4039520 3-8 4
4-15 32 4032313 2-5 12 4034818 4-11 3 4039522 2-23 8
9-55 2 4032442 10-5 1 4-97 2-93 3
4028467 1-86 7 4032443 10-5 1 4035064 1-17 31 4039523 2-73 1
4-17 3 4032534 4-90 2 4035076 9-27 7 4039524 2-73 1
4028468 1-47 24 4-90 3 4035077 9-29 9 4039526 2-77 12
4-17 12 4032669 5-29 25 4035543 4-114 11 4039529 2-21 2
4028619 2-5 5 4032797 10-7 33 4035905 4-77 2 4039530 2-77 14
2-7 5 4032809 1-111 14 4-79 4 4039531 4-24 6
4028669 2-11 1 4032865 10-9 10 4035906 4-61 16 4039535 2-62 3
4028725 2-11 8 4032870 10-9 46 4-65 3 4039537 2-39 4
4028797 9-55 1 4032880 10-9 42 4035923 4-8 47 2-93 6
4028803 1-115 12 4033048 10-9 11 4036284 6-15 15 4039538 4-27 5
1-117 10 4033099 10-9 43 6-17 10 4039548 2-73 3
4028882 2-11 4 4033194 2-42 1 4036518 4-113 8 4-28 1
2-13 4 4033197 2-43 7 4036519 4-114 11 4039555 2-60 3
4028979 9-17 4 2-43 10 4036523 4-73 11 4039558 2-42 6
4028980 9-17 3 4033202 2-95 4 4-77 14 4039571 4-24 7
4028981 9-17 1 4033203 2-95 5 4-79 2 4039580 2-99 8
4028982 9-17 4 4033213 2-95 8 4-84 32 4039583 2-23 12
4028983 9-17 3 4033218 2-99 5 4-118 3 4039586 2-102 9
©2015 HYSTER COMPANY See Service Manual 13-25
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4039618 2-37 6 4041210 2-9 8 9-27 2 4050732 8-9 25

4039619 3-28 2 4041212 2-9 10 9-29 4 8-10 1
4039631 2-77 15 4041213 2-9 13 4044053 10-14 23 4051089 9-39 16
4039632 3-8 5 4041214 2-9 14 4044054 10-14 12 4051090 9-39
4039636 2-39 7 4041215 2-9 15 4044055 10-14 15 4051108 10-17 1
4039641 2-39 5 4041216 2-9 17 4044056 10-14 1 10-19
4039647 2-41 10 4041217 2-9 18 4044057 10-14 2 4051109 10-17 1
4039651 2-23 6 4041218 2-9 19 4044058 10-14 3 10-19
4039655 2-42 7 4041219 2-9 20 4044059 10-14 4 4051407 1-34
4039658 2-41 11 4041220 2-9 21 4044060 10-14 6 4051452 4-5 32
4039661 2-42 8 4041368 9-31 12 4044061 10-14 16 4052211 6-7 14
4039667 2-99 1 4041369 9-31 13 4044062 10-14 13 4052212 6-7 12
4039678 2-41 13 4041370 9-31 14 4044063 10-14 14 7-5 15
4039685 2-95 17 4041371 9-31 15 4044100 10-15 4052213 6-9 5
4039689 2-23 9 4041372 9-31 16 4045108 2-45 5 4052214 6-9 9
2-99 9 4041373 9-31 17 4045112 9-19 1 4052215 6-5 3
4039692 2-37 2 4041374 9-31 18 4045710 6-17 1 4052338 6-7 33
4039693 2-37 3 4041375 9-31 19 7-12 1 4052992 1-7 22
4039720 2-5 11 4041762 2-93 4045756 2-102 4053488 2-32 1
4039721 2-5 14 4041773 2-93 4046139 4-113 8 4053490 2-32 8
2-7 16 4041774 2-93 4046618 9-15 5 4053492 2-32 10
4039725 1-5 10 4042420 1-111 35 4046624 9-7 39 4054233 1-93
1-7 10 4042460 6-17 8 4047141 1-17 22 1-95 7
4039726 1-5 9 4043196 9-41 31 4047225 1-15 22 4054234 4-17 11
1-7 9 4043197 9-41 27 4048171 1-37 2 4-19
4040003 9-19 21 4043537 9-34 50 4048172 1-37 3 4054235 1-93 13
4040004 9-19 22 4043823 9-23 2 4048175 1-37 11 4054236 1-93 14
4040063 1-112 40 9-23 3 4048177 1-37 12 4054237 1-93 17
4040278 9-31 1 9-23 4 4048208 10-17 8 1-97 14
4040280 9-31 2 9-23 5 4048485 11-13 1 4054238 1-93 20
4040282 9-31 3 9-25 4 4048815 1-29 1 4054239 1-93 21
4040283 9-31 4 9-27 2 4048816 1-29 32 4054240 1-93 22
4040284 9-31 5 9-29 4 4048817 1-29 37 4054241 1-93 23
4040291 9-31 6 4043824 9-23 2 4048820 1-29 35 4054242 1-93 24
4040292 9-31 7 9-23 3 4048822 1-29 34 4054243 1-93 28
4040293 9-31 8 9-23 4 4048823 1-29 24 4054244 1-93 29
4040294 9-31 9 9-23 5 4048824 1-29 3 4054245 1-93 30
4040295 9-31 10 9-25 4 4048834 1-63 6 4054246 1-93 31
4040296 9-31 11 9-27 2 1-65 6 4054247 4-18 1
4040364 1-5 20 9-29 4 4048914 2-9 8 4-19 1
1-7 20 4043825 9-23 2 4050045 6-15 12 4054248 4-19 3
4040399 2-41 12 9-23 3 4050196 4-13 12 4054249 4-19 4
4041030 1-111 1 9-23 4 4050201 10-19 2 4054250 4-19 5
4041031 1-111 1 9-23 5 4050205 8-5 16 4054251 4-19 7
4041032 1-111 1 9-25 4 4050236 4-46 4054252 4-19 8
4041033 1-111 1 9-27 2 10-9 21 4054253 4-19 9
4041034 1-111 1 9-29 4 4050237 4-13 1 4054254 4-19 10
4041035 1-111 1 4043826 9-23 2 9-33 18 4054529 10-19 20
4041205 2-9 2 9-23 3 4050239 8-5 15 4054787 1-73 8
4041206 2-9 4 9-23 4 4050240 8-5 7 4054840 4-13 18
4041208 2-9 6 9-23 5 4050288 8-5 14 4055080 1-17 17
4041209 2-9 7 9-25 4 4050289 8-5 5 4055285 1-7 5
13-26 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4055334 4-13 11 4066126 2-14 11 4070166 2-13 3 3-5 13

4-121 4066133 2-13 26 4070398 4-94 18 4077526 2-13 22
4055536 1-109 11 4066160 4-28 14 4070399 4-94 13 4077581 2-13 9
4055704 4-5 38 4066161 4-28 13 4070402 4-93 5 4078045 2-101
4-11 27 4066171 2-15 4 4070624 4-93 5 4078046 2-101 20
4-20 1 4066999 2-13 29 4070628 2-11 9 4078087 2-101
4055757 2-32 9 4067000 2-13 30 4070629 2-11 15 4078106 3-39 27
4055835 8-3 40 4067055 3-3 6 4070895 4-93 4078107 3-39 2
8-5 30 4067057 3-3 2 4070922 3-40 3-39 39
8-5 33 4067059 3-5 3 4071568 2-13 27 4078108 3-39 5
4056509 2-23 11 4067061 3-5 2 4071569 2-13 25 3-39 32
4056791 4-34 1 4067258 3-39 25 4071570 2-13 24 4078109 3-39 6
4056844 4-37 1 4067259 3-39 21 4072060 6-15 1 3-39 22
4057893 4-37 9 4067264 3-39 40 7-11 1 4078110 3-39 7
4-104 4067304 3-5 1 4072073 6-17 1 3-39 23
4057949 2-13 21 4067702 2-5 45 7-12 1 4078217 4-100
4057953 2-13 19 2-7 45 4072147 4-7 32 4078549 2-13 28
4057955 2-13 20 4067703 2-7 33 4072404 9-47 18 4079117 3-39 41
4058162 9-25 3 4068385 2-5 41 4072770 5-45 23 4079341 7-3 1
9-29 3 4068386 2-5 44 5-47 23 7-5
4058185 1-23 20 4068387 2-5 31 4073019 9-47 47 7-6
1-25 20 4068389 2-7 14 4073118 4-7 33 4079383 1-107 12
1-27 17 4068390 2-7 20 4-109 4-124
1-29 20 4068392 2-7 32 4073912 3-36 1 4080051 2-5 23
4058409 3-40 53 4068393 2-7 44 4074105 4-5 4 4080052 2-5 6
4058422 2-9 3 4068395 2-5 16 4-117 4080053 2-5 10
4058423 2-9 4 4068563 3-39 47 4074608 3-40 63 2-7 12
4058424 2-9 5 4068699 4-94 18 4074611 3-40 57 4080054 2-7 9
4058425 2-9 9 4068700 4-93 10 4074886 1-44 4080055 2-7 6
4058540 1-93 19 4068701 4-93 12 4-118 4080056 2-7 29
4059811 2-13 23 4068702 4-94 17 4075263 1-115 4080506 9-15 9
4060602 9-15 32 4068703 4-94 15 1-117 9-15 36
4060705 9-15 18 4068704 4-93 13 4075264 1-115 4083134 4-93 5
4060706 9-15 24 4069097 4-93 10 1-117 4083135 4-93 5
4060709 9-8 61 4-93 12 4075386 3-35 2 4083137 4-93 8
4060813 9-25 4-94 15 4075387 3-35 1 4083439 9-15 32
9-29 4-94 17 4075389 3-36 2 4083698 11-28 1
4060983 5-2 5 4069229 2-11 10 4075741 1-112 42 4083711 2-16
4060984 5-2 6 4069273 1-17 5 4075756 1-112 41 2-18
4064589 8-5 27 4069559 7-3 15 4075955 1-13 2 2-22
4064733 7-7 16 7-7 4076131 2-13 1 2-27
4064882 5-45 1 4069562 7-3 19 4076185 4-13 6 2-29
5-47 1 4069563 7-3 17 4076186 1-43 4 2-31
4064883 5-45 19 4069906 4-94 18 4-15 20 2-35
5-47 19 4069907 3-5 9 4076587 1-13 1 2-38
4065010 3-3 15 4069908 3-3 22 4076704 2-13 16 2-40
3-5 19 4070063 3-3 1 4076705 2-13 17 2-44
4065702 9-51 24 4070097 9-43 4076820 2-13 15 2-46
4065703 3-34 2 9-45 4076821 2-13 18 2-49
4066045 2-5 4 9-47 29 4077374 8-3 3 2-51
2-7 4 4070124 2-13 8 8-5 38 2-52
4066116 3-40 58 4070134 4-93 5 4077437 3-3 7 2-55
©2015 HYSTER COMPANY See Service Manual 13-27
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-59 2-72 2-57 4088036 4-11 1

2-61 2-75 2-58 4-113
2-65 2-78 2-60 4089010 1-17 10
2-66 2-81 2-62 4089011 1-17 10
2-68 2-85 2-63 4089012 1-17 13
2-71 2-86 2-67 4089013 1-17 14
2-72 2-89 2-69 4089014 1-17 15
2-75 2-91 2-73 4089286 9-7 25
2-78 2-96 2-77 4089422 4-7 31
2-81 2-101 2-79 4091121 2-13 14
2-85 3-6 2-92 4091891 9-15 32
2-86 3-7 2-93 4092220 10-9 36
2-89 3-9 2-95 4092314 6-7 1
2-91 3-11 2-99 4093488 1-43 6
2-96 3-12 2-102 4-15 29
2-101 3-13 3-6 4093489 1-43 5
3-6 3-14 3-8 4093724 2-16
3-7 3-17 3-14 2-18
3-9 3-21 3-18 2-22
3-11 3-27 3-22 2-27
3-12 4-20 3-25 2-29
3-13 4-23 3-28 2-31
3-14 4-25 3-31 2-35
3-17 4-30 3-32 2-38
3-21 4-33 4-20 2-40
3-27 4084278 7-5 22 4-24 2-44
4-20 4084344 9-43 9 4-27 2-46
4-23 4084345 9-43 18 4-28 2-49
4-25 4084346 9-43 10 4-29 2-51
4-30 4084347 9-43 3 4085542 2-82 2 2-52
4-33 4084348 9-45 11 4085629 6-5 2-55
4083714 2-16 4085333 6-7 39 6-7 2-59
2-18 4085533 9-17 6-9 2-61
2-22 10-13 5 6-10 2-65
2-27 4085541 2-17 4085641 5-45 18 2-66
2-29 2-19 5-47 18 2-68
2-31 2-20 4085642 5-45 2 2-71
2-35 2-21 5-47 2 2-72
2-38 2-23 4085643 5-45 9 2-75
2-40 2-24 5-47 9 2-78
2-44 2-28 4085644 5-45 11 2-81
2-46 2-32 5-47 11 2-85
2-49 2-36 4086287 5-2 1 2-86
2-51 2-37 4086291 5-2 2 2-89
2-52 2-39 4086295 3-5 20 2-91
2-55 2-41 4086296 3-5 21 2-96
2-59 2-42 4086357 4-11 13 2-101
2-61 2-43 4087194 4-8 48 3-6
2-65 2-45 4-15 8 3-7
2-66 2-47 4087195 4-8 48 3-9
2-68 2-50 4-15 8 3-11
2-71 2-56 4087495 9-17 2 3-12
13-28 See Service Manual ©2015 HYSTER COMPANY
for service procedures.
 UNIT CODE D222
04/2015 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-13 4095974 1-44 5 6-17 12 4107947 3-40 58

3-14 4095975 1-44 3 4103458 6-15 10 4107948 3-40 58
3-17 4096519 1-37 36 6-17 6 4107949 3-40 58
3-21 1-41 10 4103913 2-32 6 4107959 4-83 4
3-27 4096520 1-37 36 4104306 3-8 7 4-83 6
4-20 1-41 10 4104315 2-95 14 4-84 28
4-23 4096524 1-37 36 4104343 3-25 7 4-84 30
4-25 1-41 10 4104373 1-33 3 4107972 4-73
4-30 4097164 1-43 1 4104375 1-33 2 4107998 3-5 20
4-33 4097165 1-115 2 4104409 1-23 24 4107999 3-5 20
4094573 1-100 3 1-117 2 1-25 24 4108000 3-5 20
4094823 3-43 4097444 6-17 2 1-33 4108001 3-5 20
3-45 1 7-12 2 4104438 2-93 4 4108707 1-27 4
4094824 3-45 3 4097445 6-15 11 4104441 2-93 1 1-29 4
8-9 29 6-17 7 4104515 10-17 11 4108876 2-41 15
4094825 1-69 9 4099040 4-5 7 4104516 10-17 20 4108882 3-40 53
3-45 6 4-55 4104556 4-28 4 4109258 3-39 19
4-15 17 4099436 4-94 16 4104568 10-17 22 3-39 38
8-9 31 4099635 4-7 42 4104569 10-17 21 4109260 3-39 33
4094826 4-15 24 4101821 9-15 39 4104860 4-15 15 4109325 2-43 3
4094827 4-15 9 4101944 3-39 49 4-57 4109457 2-95 3
4094831 4-15 3 4101985 3-40 62 4-61 4109459 2-95 15
4094833 3-43 14 4102143 1-31 42 4-65 4109461 2-95 19
4094834 3-43 15 4102144 1-31 39 4-69 4109462 2-95 20
4094835 3-43 4 4102145 1-31 5 11-11 1 4109480 1-27 21
8-9 27 4102146 1-31 43 4105007 4-83 8 1-29 26
4095059 1-118 5 4102147 1-31 2 4-83 10 4109640 4-27 15
4095312 3-43 9 4102148 1-31 28 4-84 24 4109642 3-22 2
4095313 1-47 5 4102151 1-31 25 4-84 26 3-25 8
1-115 9 4102152 1-31 17 4105085 4-13 16 4110393 1-27 22
3-43 13 4102153 1-31 47 4105273 7-3 15 1-29 27
4095314 1-47 28 4102154 1-31 41 7-7 4110394 1-27 23
1-115 10 4102155 1-31 44 4105323 2-92 1 1-29 28
3-43 10 4102156 1-31 40 4105613 1-23 23 4110395 1-27 25
4095315 3-43 3 4102157 1-31 12 1-25 23 1-29 30
4095316 1-95 2 4102158 1-31 37 4105765 8-9 28 4110396 2-58 5
1-99 7 4102159 1-31 4 4105766 4-15 26 4110397 2-23 9
4095317 1-95 2 4102160 1-31 14 4107670 1-41 8 2-99 9
1-99 7 4102161 1-31 35 4107671 1-42 50 4110399 2-23 5
1-118 4102440 4-15 5 4107834 9-33 32 4110400 2-37 1
4095373 1-93 3 4102510 4-15 1 4107835 9-34 60 4110405 2-43 6
1-97 5 4102541 4-7 29 4107932 3-40 53 4110406 2-43 8
4095958 1-47 26 4-11 2 3-40 53 4110407 2-43 9
4095959 1-47 34 4-13 10 4107933 3-40 53 4110408 2-43 4
4095960 1-47 29 4-77 4107934 3-40 53 4110409 2-43 2
4095962 1-47 39 4-79 4107936 3-40 53 4110410 2-43 11
4095963 1-47 38 4-83 4107937 3-40 53 4110411 2-42 9
4095964 4-15 16 4102563 1-23 6 4107940 3-40 58 4110412 2-42 10
4-15 30 1-25 5 4107942 3-40 58 4110413 2-42 11
4095966 4-15 28 4103172 4-93 5 4107944 3-40 58 4110414 2-45 10
4095967 4-15 12 4103452 3-25 9 4107945 3-40 58 4110415 3-18 7
4095969 1-44 4 4103457 6-15 17 4107946 3-40 58 4110416 3-18 8
©2015 HYSTER COMPANY See Service Manual 13-29
for service procedures.
 UNIT CODE D222
EUROPE 04/2015

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4110417 3-25 3 4111359 2-71 4 4121706 7-5 34 3-31

4110418 3-25 2 4111367 2-66 6 4121707 7-5 6 3-32
4110420 1-27 26 4111368 2-75 1 4121708 7-5 5 4-20
1-29 14 4111568 4-33 9 4121709 7-5 10 4-24
4110422 3-28 3 4111569 4-33 9 4122342 1-118 10 4-27
4110423 3-28 4 4111570 4-33 23 4126018 1-42 57 4-28
4110425 3-22 2 4111571 2-91 41 4126019 1-42 56 4-29
4110426 2-56 7 4111575 4-30 1 4126072 2-17 4127159 7-6 4
4110427 2-24 3 4111576 2-31 10 2-19 4127160 7-6 5
4110428 2-24 4 4113273 1-42 53 2-20 4127161 7-6 6
4110458 2-20 2 4113274 1-42 54 2-21 4128266 1-29 25
4110459 2-20 1 4114013 3-34 13 2-23 4128267 1-29 25
4110460 3-8 6 4114586 7-9 1 2-24 4128268 1-29 25
4110461 3-8 13 4114587 7-9 2 2-28 4131930 1-31
4110462 2-63 8 4114588 7-9 1 2-32 4601310 8-3 39
4110463 2-69 1 4114589 7-9 2 2-36 4601410 8-5 29
4110464 4-27 11 4114635 7-7 1 2-37 9-51 18
4110465 3-32 1 4114636 7-7 7 2-39 4602440 1-111 17
4110467 2-93 2 4114840 1-41 9 2-41 4604866 3-45 9
4110468 2-93 5 4115830 1-23 22 2-42 4604952 2-82 1
4110470 2-32 11 1-25 22 2-43 4606609 1-111 11
4110473 4-5 39 1-27 19 2-45 4610025 4-15 19
4-8 50 4115920 1-42 51 2-47 4612186 1-111 36
4-11 28 4116543 1-79 13 2-50 4628625 11-12 1
4-29 1 4116894 3-35 1 2-56 4628636 4-123
4110474 2-39 1 4118293 1-107 4 2-57 4628640 4-90
4110476 1-29 13 4118294 1-107 7 2-58 4630256 4-8 51
4110477 2-95 26 4118324 4-93 11 2-60 4634391 4-17 8
4110478 2-95 22 4119312 8-10 2 2-62 4634392 4-17 8
4110479 2-95 24 4119313 8-10 20 2-63 4634871 11-10 1
4110480 2-95 23 4119671 9-57 10 2-67 4634955 11-10 4
4110481 2-95 25 4120431 1-41 21 2-69 4634993 4-15
4110482 2-95 20 4120432 1-41 13 2-73 4635066 4-15
4110483 2-102 1 4120457 1-115 2-77 4635308 4-15 23
4110484 4-28 15 1-117 2-79 4635612 4-109 7
4110485 4-28 16 4120458 1-111 18 2-92 4635613 4-109 5
4110646 7-7 4120965 1-37 19 2-93 4637134 1-111 26
4111345 2-27 1 1-41 38 2-95 6990053 11-4 4
4111346 1-29 4 4120966 1-41 41 2-99 6990131 11-4 6
4111347 2-86 1 4121004 1-41 1 2-102 6990182 11-5 1
4111349 3-21 4 4121005 1-41 2 3-6 6996191 11-5 4
4111352 1-23 18 4121700 7-5 1 3-8 6996196 11-5 3
1-25 19 4121701 7-5 32 3-14 6996206 11-4 5
1-27 16 4121702 7-5 7 3-18 11-5 7
1-29 16 4121703 7-5 16 3-22 6996245 11-4 2
4111357 2-55 1 4121704 7-5 13 3-25 6996247 11-4 1
4111358 2-61 2 4121705 7-5 12 3-28 6996760 11-5 2

13-30 See Service Manual ©2015 HYSTER COMPANY

for service procedures.