PARTS

MANUAL
REACHSTACKER
R45-27IH, RS45-30CH,
RS46-30IH, RS46-33CH,
RS46-33IH, RS46-36CH
(A222)

CUSTOMER EDITION

897858 ©2003 Hyster Company

04/2003
 UNIT CODE A222
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SECTIONS

1 FRAME

2 ENGINE(S)

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 BOOM

11 ROTATOR AND SPREADER

12 SPREADER ATTACHMENT

13 OPTIONS

14 NUMERICAL INDEX

This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
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TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCUMULATOR
PISTON TYPE ................................................................................................................................................ 8-10
ACTUATOR SECTION
S/N A222E-01537X⇒ ..................................................................................................................................... 9-82
AIR FILTER
TIER I ENGINE
⇒S/N A222E-01536X ............................................................................................................................... 2-106
S/N A222E-01537X⇒ ............................................................................................................................... 2-108
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-110
AIR INTAKE CONNECTION
TIER II ENGINE .............................................................................................................................................. 2-98
AIR INTAKE MANIFOLD
TIER I ENGINE ............................................................................................................................................... 2-58
AIR OUTLET CONNECTION
TIER II ENGINE .............................................................................................................................................. 2-96
AIR TRANSFER CONNECTION
TIER II ENGINE .............................................................................................................................................. 2-94
ALTERNATOR AND MOUNTING ....................................................................................................................... 2-16
ANTI-CAVITATION VALVE.................................................................................................................................. 9-56
AXLE HOUSING................................................................................................................................................. 6-16

B
BOOM ATTACHMENT
EMPTY CONTAINER HANDLER
SHEET 1 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-84
SHEET 2 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-86
BOOM HYDRAULIC
⇒S/N A222E-01536X ..................................................................................................................................... 9-16
BOOM TILT CYLINDER
⇒S/N A222E-01532X ..................................................................................................................................... 9-38
S/N A222E-01533X⇒ ..................................................................................................................................... 9-40
BRAKE ASSEMBLY ........................................................................................................................................... 6-22
SERVICE BRAKE ........................................................................................................................................... 6-18
BREATHER PLUMBING..................................................................................................................................... 2-10
BUMPERS.......................................................................................................................................................... 12-6

C
CAB TILT
RS45-30CH, RS45-27IH
⇒S/N A222E-01562Z INC. 1564-1565 ....................................................................................................... 1-16
CHAIN AND SUPPORT ATTACHMENT
⇒S/N A222E-01536X ..................................................................................................................................... 10-6
S/N A222E-01537X⇒ ..................................................................................................................................... 10-8
CLUTCH
FORWARD...................................................................................................................................................... 5-14
FOURTH SPEED............................................................................................................................................ 5-20
LOW SPEED................................................................................................................................................... 5-18

©2003 HYSTER COMPANY See Service Manual i

for service procedures.
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DESCRIPTION PAGE

C (continued)

REVERSE AND 2ND SHAFT ......................................................................................................................... 5-10

THIRD SPEED................................................................................................................................................ 5-16
CONTROL BOX ASSEMBLY
TIER II ENGINE
S/N A222E-1563Z⇒.................................................................................................................................. 4-110
CONTROL LEVER
⇒S/N A222E-1532 ......................................................................................................................................... 4-22
CONTROL PANEL
S/N A222E-1533⇒ ....................................................................................................................................... 4-112
CONTROL SECTION
⇒S/N A222E-01536X ..................................................................................................................................... 9-70
CONTROL UNIT
⇒S/N A222E-1532 ......................................................................................................................................... 4-20
CONTROL VALVE
ELECTRONIC INCHING................................................................................................................................. 5-30
HYDRAULIC INCHING ................................................................................................................................... 5-28
CONTROL VALVE AND ATTACHING PARTS
⇒S/N A222E-01536X ..................................................................................................................................... 9-66
S/N A222E-01537X⇒ ..................................................................................................................................... 9-78
CONVERTER HOUSING ATTACHMENT
THREE SPEED............................................................................................................................................... 5-24
COOLANT HEATER STARTING AID
TIER II ENGINE ............................................................................................................................................ 2-104
COOLING
⇒S/N A222E-01536X ................................................................................................................................... 2-114
TIER I ENGINE
S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565...................................................................... 2-116
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-118
CORROSION RESISTOR .................................................................................................................................. 2-76
COUNTERWEIGHT ........................................................................................................................................... 1-50
CYLINDER ASSEMBLY
FOLDING CLAMPING
INTERMODAL HANDLER......................................................................................................................... 12-41

D
DAMPENING CYLINDER
⇒S/N A222E-01532X ................................................................................................................................... 11-44
S/N A222E-01533X⇒ ................................................................................................................................... 11-46
DAMPENING CYLINDER ATTACHING PARTS ............................................................................................... 11-42
DIFFERENTIAL AND CARRIER
⇒S/N A222E-01536X ....................................................................................................................................... 6-2
DIFFERENTIAL CARRIER................................................................................................................................. 6-10
DIRECTIONAL VALVE
⇒S/N A222E-01532X ................................................................................................................................... 11-28
DRIVE AXLE
⇒S/N A222E-01536X ....................................................................................................................................... 6-6
DRIVE PULLEY
AIR COMPRESSOR ......................................................................................................................................... 2-8

ii See Service Manual ©2003 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

D (continued)

WATER PUMP ................................................................................................................................................ 2-56

DRIVE TIRE AND WHEEL
18.00 X 25 X 40 PLY PREMIUM
RS45-30CH, RS45-27IH ............................................................................................................................. 13-4
18.00 X 33 X 32 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .................................................................................... 13-6
STANDARD
RS45-30CH, RS45-27IH ............................................................................................................................. 13-2
DRIVE TRAIN
FRONT............................................................................................................................................................ 2-12

E
ELECTRICAL ACCESSORIES
TIER II ENGINE ............................................................................................................................................ 2-102
ELECTRICAL SYSTEM
CONTAINER HANDLER ............................................................................................................................... 12-22
INTERMODAL HANDLER
SHEET 1 OF 2 .......................................................................................................................................... 12-62
SHEET 2 OF 2 .......................................................................................................................................... 12-64
TIER I ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMANT, SHEET 2 OF 2
S/N A222E-01537X⇒.............................................................................................................................. 4-98
OPERATOR COMPARTMENT, SHEET 1 OF 2
S/N A222E-01537X⇒.............................................................................................................................. 4-94
SHEET 1 OF 2
S/N A222E-01537X⇒.............................................................................................................................. 4-88
SHEET 2 OF 2
S/N A222E-01537X⇒.............................................................................................................................. 4-92
TIER II ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMENT, SHEET 1 OF 2
S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-106
OPERATOR COMPARTMENT, SHEET 2 OF 2
S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-108
SHEET 1 OF 2
S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-100
SHEET 2 OF 2
S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-104
ELECTRONIC FOOT PEDAL MOUNT
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 3-18
ENGINE ASSEMBLY............................................................................................................................................ 2-4
ENGINE MOUNT.............................................................................................................................................. 2-112
EXHAUST
⇒S/N A222E-01536X ................................................................................................................................... 2-122
S/N A222E-01537X⇒ ................................................................................................................................... 2-124
TIER I ENGINE
S/N A222E-01538X⇔S/N A222E-01562Z INC. 1564-1565...................................................................... 2-126
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-128

©2003 HYSTER COMPANY See Service Manual iii

for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

E (continued)

EXHAUST CONNECTION
TIER I ENGINE ............................................................................................................................................... 2-84
EXHAUST MANIFOLD
TIER I ENGINE ............................................................................................................................................... 2-62
TIER II ENGINE .............................................................................................................................................. 2-64
EXTENSION ATTACHMENT ............................................................................................................................ 11-12
EXTENSION CYLINDER BOOM
⇒S/N A222E-01532X ................................................................................................................................... 10-10
S/N A222E-01533X⇒ ................................................................................................................................... 10-12

F
FAN
TIER I ENGINE ............................................................................................................................................... 2-28
TIER II ENGINE .............................................................................................................................................. 2-30
FAN DRIVE
TIER I ENGINE ............................................................................................................................................... 2-20
TIER II ENGINE .............................................................................................................................................. 2-22
FENDER AND RAIL
S/N A222E-01517⇔S/N A222E-01536X........................................................................................................ 1-32
S/N A222E-01537X⇒ ..................................................................................................................................... 1-34
⇒S/N A222E-1516 ......................................................................................................................................... 1-30
FLOW AMPLIFIER
⇒S/N A222E-01536X ..................................................................................................................................... 7-18
FLOW VALVE ..................................................................................................................................................... 9-52
FLYWHEEL
TIER I ENGINE ............................................................................................................................................... 2-32
FOOT ASSEMBLY
INTERMODAL HANDLER ............................................................................................................................ 12-46
FREE TILT ARRANGEMENT ........................................................................................................................... 11-24
FRONT ENGINE SUPPORT .............................................................................................................................. 2-18
FUEL FILTER
TIER I ENGINE ............................................................................................................................................... 2-24
TIER II ENGINE .............................................................................................................................................. 2-26
FUEL FILTER PLUMBING
TIER II ENGINE ............................................................................................................................................ 2-100
FUEL TANK AND FUEL SYSTEM
TIER I ENGINE
S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565........................................................................ 1-46
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 1-48
FUEL TANK AND PLATFORM
⇒S/N A222E-01536X ..................................................................................................................................... 1-42
S/N A222E-01537X⇒ ..................................................................................................................................... 1-44

G
GEAR REDUCER AND ADAPTER
⇒S/N A222E-01532X ................................................................................................................................... 11-30

iv See Service Manual ©2003 HYSTER COMPANY

for service procedures.
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DESCRIPTION PAGE

H
HEATER ............................................................................................................................................................. 1-28
HOOD AND COVERS
SLIDING CAB
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 1-10
STANDARD CAB
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 1-8
TIER I ENGINE
S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565.......................................................................... 1-6
HOOD, COVERS AND SOUND DAMPENING
⇒S/N A222E-01536X ....................................................................................................................................... 1-2
HUB AND SHAFT............................................................................................................................................... 6-20
HYDRAULIC CYLINDER
INTERMODAL HANDLER .................................................................................................................................. , 12-52
12-40
HYDRAULIC CYLINDER AND ATTACHING PARTS
CONTAINER HANDLER ............................................................................................................................... 12-20
INTERMODAL HANDLER ............................................................................................................................ 12-44
HYDRAULIC DAMPENING
LOCKING...................................................................................................................................................... 11-20
NON-LOCKING............................................................................................................................................. 11-18
HYDRAULIC LIFT SYSTEM
⇒S/N A222E-01536X ....................................................................................................................................... 9-8
HYDRAULIC MOTOR
⇒S/N A222E-01536X ................................................................................................................................... 11-10
HYDRAULIC MOTOR AND TRANSMISSION ASSEMBLY ................................................................................ 12-8
HYDRAULIC OIL FILTER ................................................................................................................................... 9-42
HYDRAULIC PILOT SYSTEM
⇒S/N A222E-01536X ....................................................................................................................................... 9-4
HYDRAULIC PUMP
HOIST AND STEERING
⇒S/N A222E-01536X ................................................................................................................................. 9-58
HOIST AND STEERING END COVER
⇒S/N A222E-01536X ................................................................................................................................. 9-60
PILOT AND SLIDING CAB
⇒S/N A222E-01536X ................................................................................................................................. 9-44
SPREADER AND COOLING
⇒S/N A222E-01536X ................................................................................................................................. 9-46
HYDRAULIC SPREADER
⇒S/N A222E-01536X ..................................................................................................................................... 9-12
HYDRAULIC STOP KIT...................................................................................................................................... 12-2
HYDRAULIC SUPPLY AND RETURN
WITH SLIDING CAB AND HYDRAULIC OIL COOLER
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 9-36
HYDRAULIC SYSTEM
CONTAINER HANDLER ............................................................................................................................... 12-24
INTERMODAL HANDLER
SHEET 1 OF 3 .......................................................................................................................................... 12-56
SHEET 2 OF 3 .......................................................................................................................................... 12-58
SHEET 3 OF 3 .......................................................................................................................................... 12-60

©2003 HYSTER COMPANY See Service Manual v

for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

H (continued)

SHEET 1 OF 2
TIER I ENGINE
S/N A222E-01537X⇒.............................................................................................................................. 9-20
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 9-24
SHEET 2 OF 2
TIER I ENGINE
S/N A222E-01537X⇒.............................................................................................................................. 9-28
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 9-32
HYDRAULIC TANK AND PLATFORM
⇒S/N A222E-01536X ..................................................................................................................................... 1-36
S/N A222E-01537X⇒ ..................................................................................................................................... 1-40
HYDRAULIC VALVE
INTERMODAL HANDLER
SHEET 1 OF 2 .......................................................................................................................................... 12-36
SHEET 2 OF 2 .......................................................................................................................................... 12-38

I
INLET SECTION
⇒S/N A222E-01536X ..................................................................................................................................... 9-74
S/N A222E-01537X⇒ ..................................................................................................................................... 9-84
INNER BOOM .................................................................................................................................................... 10-4
INSTRUMENT PANEL
TIER I ENGINE
⇒S/N A222E-1532........................................................................................................................................ 4-6
S/N A222E-1533⇒........................................................................................................................................ 4-8
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 4-10
INTAKE MANIFOLD
TIER II ENGINE .............................................................................................................................................. 2-60

L
LABELS AND PAINT .......................................................................................................................................... 1-54
LEG ASSEMBLY
INTERMODAL HANDLER ............................................................................................................................ 12-48
LEG ATTACHMENT
INTERMODAL HANDLER ............................................................................................................................ 12-50
LIFTING BRACKET............................................................................................................................................ 2-34
LIFTING VALVE.................................................................................................................................................. 9-54
LIGHT ARRANGEMENT
⇒S/N A222E-1536 ......................................................................................................................................... 4-18
LIMITATOR ARRANGEMENT
⇒S/N A222E-1536 ......................................................................................................................................... 4-14
S/N A222E-1537⇒ ......................................................................................................................................... 4-16
LIMITATOR PANEL
⇒S/N A222E-1536 ......................................................................................................................................... 4-12

vi See Service Manual ©2003 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

M
MAIN HYDRAULIC VALVES............................................................................................................................... 9-64
MAIN WIRING DIAGRAM
FRAME
SHEET 1 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-72
SHEET 2 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-76
MAINFRAME
CONTAINER HANDLER ............................................................................................................................... 12-18
INTERMODAL HANDLER ............................................................................................................................ 12-54
MANUAL PUMP
⇒S/N A222E-01536X ..................................................................................................................................... 9-48
MOTION CONTROL VALVE
⇒S/N A222E-01532X ..................................................................................................................................... 9-50

O
OIL COOLER LUBE
TIER I ENGINE ............................................................................................................................................... 2-36
OIL COOLER WATER PLUMBING
TIER I ENGINE ............................................................................................................................................... 2-78
TIER II ENGINE .............................................................................................................................................. 2-80
OIL FILLER ARRANGEMENT
HAND COVER
TIER II ENGINE .......................................................................................................................................... 2-48
TIER I ENGINE ............................................................................................................................................... 2-44
TIER II ENGINE .............................................................................................................................................. 2-46
OIL FILTER
TIER II ENGINE .............................................................................................................................................. 2-42
OIL FILTER AND COOLER HEAD
TIER I ENGINE ............................................................................................................................................... 2-38
TIER II ENGINE .............................................................................................................................................. 2-40
OIL MANIFOLD
TIER I ENGINE ............................................................................................................................................... 2-50
OIL PAN
TIER II ENGINE ................................................................................................................................................ 2-6
OPERATOR COMPARTMENT ........................................................................................................................... 1-26
OPERATOR COMPARTMENT MOUNTING
STANDARD CAB
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 1-18
OPERATOR COMPARTMENT WIRING DIAGRAM
EMPTY CONTAINER HANDLER
SHEET 1 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-78
SHEET 2 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-82
OUTER BOOM ................................................................................................................................................... 10-2
OUTLET SECTION
⇒S/N A222E-01536X ..................................................................................................................................... 9-68
S/N A222E-01537X⇒ ..................................................................................................................................... 9-80

©2003 HYSTER COMPANY See Service Manual vii

for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

P
PARK BRAKE
⇒S/N A222E-1511 ......................................................................................................................................... 8-12
S/N A222E-1512⇔S/N A222E-01536X.......................................................................................................... 8-14
PILOT VALVE
⇒S/N A222E-01536X ....................................................................................................................................... 9-6
POWER TILT ARRANGEMENT ....................................................................................................................... 11-22
POWER TILT CYLINDER
⇒S/N A222E-01532X ................................................................................................................................... 11-50
PUMP ................................................................................................................................................................... 8-2
PUMP DRIVE AND SHAFT................................................................................................................................ 5-12

R
RADIATOR
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-120
RADIATOR PLUMBING
TIER II ENGINE .............................................................................................................................................. 2-90
REGULATING PRESSURE VALVE AND CHARGE PUMP ................................................................................. 5-8
REGULATOR
⇒S/N A222E-01536X ..................................................................................................................................... 9-62
RELAY VALVE
⇒S/N A222E-01536X ....................................................................................................................................... 8-4
ROTATOR AND SPREADER HYDRAULIC VALVES........................................................................................ 11-38
ROTATOR ASSEMBLY
CONTAINER HANDLER
DUAL SPEED............................................................................................................................................ 12-16
INTERMODAL HANDLER ............................................................................................................................ 12-42
ROTATOR ATTACHMENT
⇒S/N A222E-01536X ................................................................................................................................... 11-32
S/N A222E-01537X⇒ ................................................................................................................................... 11-34
ROTATOR FLOW VALVE .................................................................................................................................. 11-26
ROTATOR HYDRAULIC...................................................................................................................................... 11-2

S
SHIFT CONTROL................................................................................................................................................. 5-2
SHUTTLE VALVE
⇒S/N A222E-01536X ....................................................................................................................................... 8-8
SIDE-SHIFT CYLINDER .................................................................................................................................. 12-10
⇒S/N A222E-01532X ................................................................................................................................... 11-48
SLIDING CAB ARRANGEMENT
TIER I ENGINE
⇒S/N A222E-01562Z INC. 1564-1565 ....................................................................................................... 1-12
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 1-14
SLIDING CYLINDER
⇒S/N A222E-01536X ..................................................................................................................................... 1-22
S/N A222E-01563Z⇒ EXC. 1564-1565.......................................................................................................... 1-24
SPOOL SECTION
S/N A222E-01537X⇒ ..................................................................................................................................... 9-86
SPREADER CONTROL BOX
⇒S/N A222E-1532 ......................................................................................................................................... 4-21
viii See Service Manual ©2003 HYSTER COMPANY
for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

S (continued)

SPREADER HYDRAULIC ATTACHMENT ......................................................................................................... 11-6

STARTER MOTOR
TIER II ENGINE .............................................................................................................................................. 2-88
STEER TIRE AND WHEEL
18.00 X 25 X 40 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .................................................................................. 13-10
18.00 X 33 X 32 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .................................................................................. 13-12
STANDARD
RS45-30CH, RS45-27IH ............................................................................................................................. 13-8
STEERING COLUMN......................................................................................................................................... 7-10
STEERING CYLINDER
⇒S/N A222E-01532X ..................................................................................................................................... 7-14
S/N A222E-01533X⇒ ..................................................................................................................................... 7-16
STEERING PUMP
⇒S/N A222E-01536X ..................................................................................................................................... 7-12
STEERING SYSTEM ........................................................................................................................................... 7-2
SUSPENSION SEAT .......................................................................................................................................... 1-52

T
THERMOSTAT.................................................................................................................................................... 2-14
THERMOSTAT HOUSING.................................................................................................................................. 2-66
THROTTLE AND BRAKE ARRANGEMENT
SHEET 1 OF 2
TIER I ENGINE
S/N A222E-01537X⇒................................................................................................................................ 3-2
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 3-10
SHEET 2 OF 2
TIER I ENGINE
S/N A222E-01537X⇒................................................................................................................................ 3-6
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 3-14
THROTTLE PEDAL
TIER I ENGINE
⇒S/N A222E-01562Z INC. 1564-1565 ....................................................................................................... 3-16
THROTTLE PEDAL ASSEMBLY
ELECTRONIC
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 3-20
TIPPING CYLINDER
RS45-30CH, RS45-27IH
⇒S/N A222E-01562Z INC. 1564-1565 ....................................................................................................... 1-20
TRAIL AXLE
⇒S/N A222E-01536X ....................................................................................................................................... 7-6
S/N A222E-01537X⇒ ....................................................................................................................................... 7-8
TRAIL AXLE AND ATTACHING PARTS ............................................................................................................... 7-4
TRANSMISSION CASE AND REAR COVER .................................................................................................... 5-26
TRANSMISSION LINES

©2003 HYSTER COMPANY See Service Manual ix

for service procedures.
 UNIT CODE A222
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

T (continued)

⇒S/N A222E-01562Z INC. 1564-1565 ............................................................................................................. 5-4

TIER I AND TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ........................................................................................................ 5-6
TREADLE VALVE
⇒S/N A222E-01536X ....................................................................................................................................... 8-6
TURBOCHARGER
TIER I ENGINE ............................................................................................................................................... 2-52
TIER II ENGINE .............................................................................................................................................. 2-54
TURBOCHARGER PLUMBING
TIER I ENGINE ............................................................................................................................................... 2-68
TIER II ENGINE .............................................................................................................................................. 2-70
TURBOCHARGER WATER PLUMBING
TIER I ENGINE ............................................................................................................................................... 2-74
TWIST LOCK.................................................................................................................................................... 12-28
TWIST LOCK ARRANGEMENT....................................................................................................................... 11-16
TWIST LOCK ATTACHMENT ........................................................................................................................... 12-26
TWIST LOCK CYLINDER ................................................................................................................................ 12-30
⇒S/N A222E-01532X ................................................................................................................................... 11-40

U
UNIVERSAL SHAFT
S/N A222E-01537X⇒ ..................................................................................................................................... 6-14

V
VALVE
INTERMODAL HANDLER
SHEET 1 OF 2 .......................................................................................................................................... 12-32
SHEET 2 OF 2 .......................................................................................................................................... 12-34
ROTATOR WITH DUAL SPEED.................................................................................................................... 12-12
SPREADER TYPE........................................................................................................................................ 12-14
VALVE COVER ................................................................................................................................................... 2-72
VIBRATION DAMPER
TIER II ENGINE .............................................................................................................................................. 2-92

W
WATER PUMP.................................................................................................................................................... 2-82
WEAR PADS ...................................................................................................................................................... 12-4
WHEEL AND DRIVE PLATE .............................................................................................................................. 5-34
WHEEL BRAKE
WET
⇒S/N A222E-01536X ................................................................................................................................. 8-16
WIPER MOTOR.................................................................................................................................................... 4-4
WIRE HARNESS
BOOM LIGHT ................................................................................................................................................. 4-29
CAB
⇒S/N A222E-1532...................................................................................................................................... 4-56
CONTROL ATTACHMENT
⇒S/N A222E-1532...................................................................................................................................... 4-50
CONTROL VALVE AND OIL FILTER RESTRICTION TRANSMISSION

x See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W (continued)

S/N A222E-01537X⇒ ................................................................................................................................. 4-35

⇒S/N A222E-1536...................................................................................................................................... 4-34
CONTROLLER AND SLIDING CAB
⇒S/N A222E-01536X ................................................................................................................................. 4-52
S/N A222E-01537X⇒ ................................................................................................................................. 4-53
ENGINE COMPARTMENT ............................................................................................................................. 4-31
EXTENSION ................................................................................................................................................... 4-47
FRONT LIGHT EXTENSION
S/N A222E-01537X⇒ ................................................................................................................................. 4-45
⇒S/N A222E-1536...................................................................................................................................... 4-44
FRONT LIGHTS AND KRUGER DEVICE
⇒S/N A222E-1536...................................................................................................................................... 4-32
FRONT LIGHTS AND LOAD LIMITER
S/N A222E-01537X⇒ ................................................................................................................................. 4-33
FRONT WIPER MOTOR................................................................................................................................. 4-60
HYDRAULIC
LEFT HAND
S/N A222E-01537X⇒.............................................................................................................................. 4-38
⇒S/N A222E-1536 .................................................................................................................................. 4-36
RIGHT HAND
S/N A222E-01537X⇒.............................................................................................................................. 4-41
⇒S/N A222E-1536 .................................................................................................................................. 4-40
HYDRAULIC CONTROLLER
⇒S/N A222E-1532...................................................................................................................................... 4-51
IDLE VALIDATION SWITCH
S/N A222E-01537X⇒ ................................................................................................................................. 4-70
INDICATOR LIGHT ATTACHMENT
SHEET 1 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-24
SHEET 2 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-25
INTERMODAL HANDLER .............................................................................................................................. 4-27
⇒S/N A222E-1532...................................................................................................................................... 4-58
JOYSTICK
⇒S/N A222E-1532...................................................................................................................................... 4-49
MARKER LIGHT EXTENSION
RH FRONT.................................................................................................................................................. 4-46
MARKER LIGHT EXTENSION FRONT
LEFT HAND ................................................................................................................................................ 4-42
REAR LIGHT, BACK-UP ALARM, AND FUEL LEVEL ................................................................................... 4-30
ROTATOR CONTROL
⇒S/N A222E-1532...................................................................................................................................... 4-68
SLIDING CAB
S/N A222E-01537X⇒ ................................................................................................................................. 4-62
⇒S/N A222E-1536...................................................................................................................................... 4-61
SPREADER
TYPE 1
⇒S/N A222E-1532 .................................................................................................................................. 4-63
TYPE 2
⇒S/N A222E-1532 .................................................................................................................................. 4-66
©2003 HYSTER COMPANY See Service Manual xi
for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W (continued)

SPREADER CONTROL
TYPE 1
⇒S/N A222E-1532 .................................................................................................................................. 4-59
TYPE 2
⇒S/N A222E-1532 .................................................................................................................................. 4-64
STANDARD SPREADER
TYPE 1 ........................................................................................................................................................ 4-26
TYPE 2 ........................................................................................................................................................ 4-28
TRANSMISSION CONTROL .......................................................................................................................... 4-48
WORKLIGHT EXTENSION ............................................................................................................................ 4-43
WIRING ACCESSORIES
ELECTRONIC CONTROL MODULE
TIER II ENGINE .......................................................................................................................................... 2-86

xii See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION

Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts

©2003 HYSTER COMPANY See Service Manual xiii

for service procedures.
 Ouster UNIT C OD E
WORLD W
A222
IDE
HOW TO U
SE THE ILL
This parts m
anual descri
US TRATED PA 04/2003

subassemb bes and illust RTS MANU

lies, and de
ta
rates assem
blies,
AL
replacemen il parts need The differen
t. ed for servic t constructio
e footnotes. T ns are indic
he callouts ated by keys
found on th correspond and
e next page to descriptio
. ns

table of contents
description

ACCELERATOR/MONOTROL PEDAL"
BACKUP ALARM
battery connecto
battery roller an
BRAKE ASSEMBLY
BRAKE MASTER CYLII
BRAKE PEDAL LINKAC
SECTION 11
CARRIAGE NUMERICAL INDEX
THREE STAGE FULL
TWO STAGE FULL FF
TWO STAGE LIMITED
CONTROL VALVE
COUNTERWEIGHT......"
DASH DISPLAY
0CDC ffllWFRTEB

HVSTER
SECTIONS

ELEC
HVSTER
TRANSMISSION HOUSING
— ÿ (=> S/N G160-2628) „

BRAKE/ACCEL

HYC

MAST-TWO STAGE LI
Capscrew
MAST-THREE STAGE
O-Rmg ..
MAST-TWO STAGE Plug
Housing .
Capscrew .
Hydraulic Pump (w figure 6-6)

Capscrew

Temperature Switch

Transmission Kit (Include Hem 7)...

Transmission Kit (Include Item 14).

This Paris Manual is divided inlo 11 major sections which are listed.
be made by placing the right thumb on the ' the desired section, bending the bo<
pages to the corresponding tab.

Hf>990135

xiv

See Ser vice

for service Manual
procedures
.
©2003 HYS
TER COMPA
NY
 UNIT CODE A222
04/2003 WORLD WIDE
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include
the part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly which
would normally contain the part required. Then
locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents on Page i.
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index on Page 14-1 to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (☞Figure 10)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
subparts of assemblies. In the example on the
©2003 HYSTER COMPANY See Service Manual
for service procedures.
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
⇒ S/N D001H-2628
Indicates last serial number affected.
S/N D001H-2629 ⇒
Indicates the first serial number affected.
S/N D001H-1553 ⇔ S/N D001H-3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
⇒ D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ⇒
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ⇔ D/B 4/00
Indicates a range of production dates of the
item affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.
xv
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

IDENTIFICATION OF TRUCK SERIAL NUMBERS

ooo X 0000

(2) (3) (4) (5)

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

D n
-X Truck Serial
Number Stamped
on Frame

LH SIDE RH SIDE

z \

IK
jyj

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xvi See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1492958

Service Manual (Complete) .................................................................................................. 1495197

Parts Manual ............................................................................................................................ 897858

©2003 HYSTER COMPANY See Service Manual xvii

for service procedures.
NOTES

xviii
 UNIT CODE A222
04/2003 WORLD WIDE

1 FRAME

1 FRAME
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 1
FRAME

DESCRIPTION PAGE

CAB TILT
RS45-30CH, RS45-27IH
⇒S/N A222E-01562Z INC. 1564-1565 ....................................................................................................... 1-16
COUNTERWEIGHT ........................................................................................................................................... 1-50
FENDER AND RAIL
S/N A222E-01517⇔S/N A222E-01536X........................................................................................................ 1-32
S/N A222E-01537X⇒ ..................................................................................................................................... 1-34
⇒S/N A222E-1516 ......................................................................................................................................... 1-30
FUEL TANK AND FUEL SYSTEM
TIER I ENGINE
S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565........................................................................ 1-46
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 1-48
FUEL TANK AND PLATFORM
⇒S/N A222E-01536X ..................................................................................................................................... 1-42
S/N A222E-01537X⇒ ..................................................................................................................................... 1-44
HEATER ............................................................................................................................................................. 1-28
HOOD AND COVERS
SLIDING CAB
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 1-10
STANDARD CAB
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 1-8
TIER I ENGINE
S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565.......................................................................... 1-6
HOOD, COVERS AND SOUND DAMPENING
⇒S/N A222E-01536X ....................................................................................................................................... 1-2
HYDRAULIC TANK AND PLATFORM
⇒S/N A222E-01536X ..................................................................................................................................... 1-36
S/N A222E-01537X⇒ ..................................................................................................................................... 1-40
LABELS AND PAINT .......................................................................................................................................... 1-54
OPERATOR COMPARTMENT ........................................................................................................................... 1-26
OPERATOR COMPARTMENT MOUNTING
STANDARD CAB
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 1-18
SLIDING CAB ARRANGEMENT
TIER I ENGINE
⇒S/N A222E-01562Z INC. 1564-1565 ....................................................................................................... 1-12
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 1-14
SLIDING CYLINDER
⇒S/N A222E-01536X ..................................................................................................................................... 1-22
S/N A222E-01563Z⇒ EXC. 1564-1565.......................................................................................................... 1-24
SUSPENSION SEAT .......................................................................................................................................... 1-52
TIPPING CYLINDER
RS45-30CH, RS45-27IH
⇒S/N A222E-01562Z INC. 1564-1565 ....................................................................................................... 1-20

©2003 HYSTER COMPANY See Service Manual 1-1

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HOOD, COVERS AND SOUND DAMPENING (Figure 1-1)

(⇒S/N A222E-01536X)

HP120150

1-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HOOD, COVERS AND SOUND DAMPENING

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 886740 Cover (Front)................................................................................................................ 1

2 886741 Cover ....................................................................................................................... 2
3 889823 Cover ....................................................................................................................... 1
4 888927 Support (RH) ........................................................................................................... 1
5 888926 Support (LH)............................................................................................................ 1
6 889790 U-Nut ....................................................................................................................... 12
7 296247 Screw ...................................................................................................................... 12
8 888400 Hood (Front) ................................................................................................................ 1
9 889791 Hood (Intermediate)..................................................................................................... 1
10 889792 Hood (Rear) ................................................................................................................. 1
11 885803 Hinge ........................................................................................................................... 1
12 886777 Handle ......................................................................................................................... 4
13 886782 Seal ............................................................................................................................. 2
14 888415 Seal ............................................................................................................................. 2
15 888416 Seal ............................................................................................................................. 1
16 889780 Support (Rear)............................................................................................................. 1
17 885781 Support (Rear)............................................................................................................. 2
18 885785 Support (Rear)............................................................................................................. 1
19 885798 Support ........................................................................................................................ 1
20 889782 Cover (Lower) .............................................................................................................. 2
21 885836 Support (Lower)........................................................................................................... 1
22 1478659 Cover (Front)................................................................................................................ 1
23 885977 Seal ............................................................................................................................. 1
24 888405 Latch ............................................................................................................................ 1
25 889781 Bolt .............................................................................................................................. 1
26 16378 Capscrew..................................................................................................................... 4
27 15056 Nut ............................................................................................................................... 1
28 15154 Lockwasher.................................................................................................................. 4
29 15156 Lockwasher.................................................................................................................. 1
30 292501 Capscrew..................................................................................................................... 30
31 287851 Capscrew..................................................................................................................... 22
32 136681 Capscrew..................................................................................................................... 50
33 292513 Capscrew..................................................................................................................... 20
34 292521 Capscrew..................................................................................................................... 8
35 292527 Capscrew..................................................................................................................... 8
36 292537 Capscrew..................................................................................................................... 8
37 296196 Capscrew..................................................................................................................... 16
38 292672 Capscrew..................................................................................................................... 14
39 292667 Nut ............................................................................................................................... 30
40 239503 Nut ............................................................................................................................... 2
41 136692 Nut ............................................................................................................................... 20
42 216877 Nut ............................................................................................................................... 8
43 320157 Washer ........................................................................................................................ 2
44 320159 Washer ........................................................................................................................ 48
45 320161 Washer ........................................................................................................................ 13
46 320162 Washer ........................................................................................................................ 3
47 292678 Lockwasher.................................................................................................................. 30
48 292680 Lockwasher.................................................................................................................. 30
49 292681 Lockwasher.................................................................................................................. 72
50 292682 Lockwasher.................................................................................................................. 36
51 292683 Lockwasher.................................................................................................................. 16

©2003 HYSTER COMPANY See Service Manual 1-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HOOD, COVERS AND SOUND DAMPENING

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

52 888146 Cover (RH)................................................................................................................... 1

53 886442 Cover (LH) ................................................................................................................... 1
54 292514 Capscrew..................................................................................................................... 4

1-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

1-5
 UNIT CODE A222
WORLD WIDE 04/2003

HOOD AND COVERS (Figure 1-2)

TIER I ENGINE
(S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565)

HP120457

1-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HOOD AND COVERS

TIER I ENGINE
(S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1475436 Cover (Front)................................................................................................................ 1

2 1475437 Cover (Intermediate).................................................................................................... 1
3 1475438 Cover (Intermediate).................................................................................................... 1
4 1475439 Cover (Intermediate).................................................................................................... 1
5 1475440 Cover (Rear) ................................................................................................................ 1
6 889566 Cover ........................................................................................................................... 2
7 889565 Cover ........................................................................................................................... 2
8 889628 Cover ........................................................................................................................... 1
9 1486602 Plate ............................................................................................................................ 1
10 889564 Cover ........................................................................................................................... 1
11 889581 Rod .............................................................................................................................. 1
12 889626 Stud ............................................................................................................................. 2
13 887221 Receptacle................................................................................................................... 2
14 887220 Retainer ....................................................................................................................... 2
15 320048 Latch ............................................................................................................................ 12
16 1484416 Grille ............................................................................................................................ 3
17 292680 Lockwasher.................................................................................................................. 5
18 292501 Capscrew..................................................................................................................... 5
19 239503 Nut ............................................................................................................................... 6
20 320157 Washer ........................................................................................................................ 6
21 292681 Lockwasher.................................................................................................................. 6
22 296226 Capscrew..................................................................................................................... 20
23 136749 Capscrew..................................................................................................................... 6

©2003 HYSTER COMPANY See Service Manual 1-7

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HOOD AND COVERS (Figure 1-3)

STANDARD CAB
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP120457

1-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HOOD AND COVERS

STANDARD CAB
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1475436 Cover (Front)................................................................................................................ 1

2 1475437 Cover (Intermediate).................................................................................................... 1
3 1475438 Cover (Intermediate).................................................................................................... 1
4 1524634 Cover (Intermediate).................................................................................................... 1
5 1524565 Cover (Rear) ................................................................................................................ 1
6 889566 Cover ........................................................................................................................... 2
7 889565 Cover ........................................................................................................................... 2
8 889628 Cover ........................................................................................................................... 1
9 1486602 Plate ............................................................................................................................ 1
10 889564 Cover ........................................................................................................................... 1
11 889581 Rod .............................................................................................................................. 1
12 889626 Stud ............................................................................................................................. 2
13 887221 Receptacle................................................................................................................... 2
14 887220 Retainer ....................................................................................................................... 2
15 320048 Latch ............................................................................................................................ 12
16 1484416 Grille ............................................................................................................................ 3
17 1527880 Capscrew..................................................................................................................... 11
18 1510616 Plate ............................................................................................................................ 4
19 1460477 Nut ............................................................................................................................... 8
20 1529136 Trim .............................................................................................................................. 1
21 1529137 Trim .............................................................................................................................. 1
22 296226 Capscrew..................................................................................................................... 20
23 1529138 Trim .............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 1-9

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HOOD AND COVERS (Figure 1-4)

SLIDING CAB
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP120664

1-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HOOD AND COVERS

SLIDING CAB
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1525807 Cover (Front)................................................................................................................ 1

2 1525798 Cover (Intermediate 1)................................................................................................. 1
3 1525808 Cover (Intermediate 2)................................................................................................. 1
4 1525796 Cover (Intermediate 3)................................................................................................. 1
5 1524565 Cover (Rear) ................................................................................................................ 1
6 889566 Cover ........................................................................................................................... 2
7 889565 Cover ........................................................................................................................... 2
8 889628 Cover ........................................................................................................................... 1
9 1486602 Plate ............................................................................................................................ 1
10 889564 Cover ........................................................................................................................... 1
11 889581 Rod .............................................................................................................................. 1
12 889626 Stud ............................................................................................................................. 2
13 887221 Receptacle................................................................................................................... 2
14 887220 Retainer ....................................................................................................................... 2
15 320048 Latch ............................................................................................................................ 12
16 1484416 Grille ............................................................................................................................ 3
17 1527880 Capscrew..................................................................................................................... 11
18 1510616 Plate ............................................................................................................................ 4
19 1460477 Nut ............................................................................................................................... 8
20 1529136 Trim .............................................................................................................................. 1
21 1529309 Trim .............................................................................................................................. 1
22 296226 Capscrew..................................................................................................................... 20
23 1529138 Trim .............................................................................................................................. 1
24 367251 Stop Screw .................................................................................................................. 1
25 1510116 Capscrew..................................................................................................................... 4
26 1502543 Nut (Flanged)............................................................................................................... 4
27 191534 Nut ............................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-11

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

SLIDING CAB ARRANGEMENT (Figure 1-5)

TIER I ENGINE
(⇒S/N A222E-01562Z INC. 1564-1565)

A 25
24

•W'"23

20

14 XA;:

HP120458

1-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SLIDING CAB ARRANGEMENT

TIER I ENGINE
(⇒S/N A222E-01562Z INC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 889490 Guide (RH) .................................................................................................................. 1

2 889491 Guide (LH) ................................................................................................................... 1
3 887961 Support ........................................................................................................................ 1
4 888291 Cylinder (☞ Figure 1-10) ........................................................................................... 1
5 887974 Bracket (Cab)............................................................................................................... 2
6 886436 Isolator ......................................................................................................................... 6
7 886425 Pin ............................................................................................................................... 1
8 887984 Block ............................................................................................................................ 2
9 887985 Block ............................................................................................................................ 2
10 887986 Spacer ......................................................................................................................... 2
11 887987 Capscrew..................................................................................................................... 6
12 302469 Pin ............................................................................................................................... 1
13 136692 Nut ............................................................................................................................... 24
14 216877 Nut ............................................................................................................................... 16
15 287854 Capscrew..................................................................................................................... 16
16 287860 Capscrew..................................................................................................................... 8
17 292514 Capscrew..................................................................................................................... 8
18 292560 Capscrew..................................................................................................................... 4
19 292600 Nut ............................................................................................................................... 2
20 292682 Lockwasher.................................................................................................................. 32
21 292683 Lockwasher.................................................................................................................. 20
22 292685 Lockwasher.................................................................................................................. 10
23 293647 Capscrew..................................................................................................................... 4
24 293700 Capscrew..................................................................................................................... 2
25 296440 Washer ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 1-13

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

SLIDING CAB ARRANGEMENT (Figure 1-6)

TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

23

28' 27
22
o
26

24

20
32

HP120631

1-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SLIDING CAB ARRANGEMENT

TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 886436 Isolator ......................................................................................................................... 4

2 1510117 Capscrew..................................................................................................................... 16
3 1460477 Nut ............................................................................................................................... 22
4 885189 Washer ........................................................................................................................ 2
5 1528910 Capscrew..................................................................................................................... 2
6 292685 Lockwasher.................................................................................................................. 4
7 887987 Capscrew..................................................................................................................... 2
8 1524936 Crossmember .............................................................................................................. 1
9 1524485 Guide (RH) .................................................................................................................. 1
10 1524486 Guide (LH) ................................................................................................................... 1
11 1524610 Bracket (RH) ................................................................................................................ 1
12 1524611 Bracket (LH)................................................................................................................. 1
13 1525258 Subframe ..................................................................................................................... 1
14 1526212 Pin ............................................................................................................................... 4
15 287817 Capscrew..................................................................................................................... 4
16 1525262 Wheel (V-Grooved) ...................................................................................................... 4
17 1524940 Chain ........................................................................................................................... 1
18 1524443 Sliding Cylinder (☞ Figure 1-11) ................................................................................ 1
19 1526067 Clamp .......................................................................................................................... 1
20 1502543 Nut ............................................................................................................................... 2
21 1528889 Capscrew..................................................................................................................... 15
22 1528888 Nut ............................................................................................................................... 6
23 1527405 Block ............................................................................................................................ 1
24 320156 Washer ........................................................................................................................ 8
25 292501 Capscrew..................................................................................................................... 8
26 136687 Nut ............................................................................................................................... 8
27 1525521 Pin ............................................................................................................................... 1
28 15245 Cotter Pin..................................................................................................................... 2
29 1526032 Pin ............................................................................................................................... 1
30 1527124 Spacer ......................................................................................................................... 4
31 1527127 Spacer ......................................................................................................................... 4
32 1525263 Guide (Chain) .............................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 1-15

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CAB TILT (Figure 1-7)

RS45-30CH, RS45-27IH
(⇒S/N A222E-01562Z INC. 1564-1565)

HP120459

1-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CAB TILT
RS45-30CH, RS45-27IH
(⇒S/N A222E-01562Z INC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 886405 Cylinder (Lower) .......................................................................................................... 1

2 886410 Cylinder (Upper) .......................................................................................................... 1
3 886415 Block ............................................................................................................................ 2
4 886416 Bracket......................................................................................................................... 2
5 292682 Lockwasher.................................................................................................................. 8
6 886420 Keeper ......................................................................................................................... 2
7 886421 Spacer ......................................................................................................................... 2
8 886422 Hub .............................................................................................................................. 2
9 886425 Pin ............................................................................................................................... 1
10 886426 Pin ............................................................................................................................... 2
11 886429 Pin ............................................................................................................................... 1
12 886430 Pin ............................................................................................................................... 2
13 886431 Spacer ......................................................................................................................... 1
14 .. . . . Tilt Cylinder (☞ Figure 1-9) ........................................................................................ 1
15 886440 Pin ............................................................................................................................... 3
16 886434 Washer ........................................................................................................................ 4
17 886441 Bushing........................................................................................................................ 2
18 886436 Isolator ......................................................................................................................... 4
19 287851 Capscrew..................................................................................................................... 4
20 292513 Capscrew..................................................................................................................... 16
21 136692 Nut ............................................................................................................................... 8
22 292527 Capscrew..................................................................................................................... 10
23 292528 Capscrew..................................................................................................................... 2
24 886437 Capscrew..................................................................................................................... 2
25 292560 Capscrew..................................................................................................................... 2
26 136692 Nut ............................................................................................................................... 8
27 216877 Nut ............................................................................................................................... 8
28 296139 Nut ............................................................................................................................... 1
29 292682 Lockwasher.................................................................................................................. 16
30 292683 Lockwasher.................................................................................................................. 12
31 292685 Lockwasher.................................................................................................................. 4
32 292681 Lockwasher.................................................................................................................. 4
33 886439 Washer ........................................................................................................................ 2
34 886435 Plate ............................................................................................................................ 2
35 292515 Capscrew..................................................................................................................... 8
36 320159 Washer ........................................................................................................................ 8

©2003 HYSTER COMPANY See Service Manual 1-17

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

OPERATOR COMPARTMENT MOUNTING (Figure 1-8)

STANDARD CAB
(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP120667

1-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OPERATOR COMPARTMENT MOUNTING

STANDARD CAB
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1474818 Bracket......................................................................................................................... 2
2 886436 Isolator ......................................................................................................................... 4
3 320162 Washer ........................................................................................................................ 12
4 302401 Nut ............................................................................................................................... 12
5 320159 Washer ........................................................................................................................ 16
6 292682 Lockwasher.................................................................................................................. 16
7 287860 Capscrew..................................................................................................................... 16
8 136692 Nut ............................................................................................................................... 16
9 292685 Lockwasher.................................................................................................................. 4
10 887987 Capscrew..................................................................................................................... 2
11 885189 Washer ........................................................................................................................ 2
12 1528910 Capscrew..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 1-19

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

TIPPING CYLINDER (Figure 1-9)

RS45-30CH, RS45-27IH
(⇒S/N A222E-01562Z INC. 1564-1565)

HP120460

1-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TIPPING CYLINDER
RS45-30CH, RS45-27IH
(⇒S/N A222E-01562Z INC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

886433 Tilt Cylinder (Optional) ................................................................................................. 1

888225 Tilt Cylinder.................................................................................................................. 1
1 .. . . . Tube......................................................................................................................... 1
2 1385997 Rod.......................................................................................................................... 1
3 1385998 Piston ...................................................................................................................... 1
4 1385999 Nut........................................................................................................................... 1
5 1386000 Capscrew ................................................................................................................ 2
6 1386001 Seal (Rod) ............................................................................................................... 1
7 1386002 Seal (Piston)............................................................................................................ 1
8 1386003 O-Ring ..................................................................................................................... 1
9 1386004 O-Ring ..................................................................................................................... 1
10 1386005 Wiper ....................................................................................................................... 1
11 1386009 Ring ......................................................................................................................... 1
12 1386007 Screw ...................................................................................................................... 1
13 1386008 Seal ......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 1-21

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

SLIDING CYLINDER (Figure 1-10)

(⇒S/N A222E-01536X)

HP120461

1-22 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SLIDING CYLINDER
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

888291 Cylinder (Sliding) ......................................................................................................... 1

1 1472753 Shell ........................................................................................................................ 1
2 1472758 Rod.......................................................................................................................... 1
3 1472761 Piston ...................................................................................................................... 1
4 1472764 Ring ......................................................................................................................... 2
5 1472765 Plunger .................................................................................................................... 1
6 1472766 Stud ......................................................................................................................... 1
7 1472767 Ring ......................................................................................................................... 1
8 1472768 O-Ring ..................................................................................................................... 1
9 1472769 Ring ......................................................................................................................... 1
10 1472770 O-Ring ..................................................................................................................... 1
11 1472771 Ring ......................................................................................................................... 1
12 1472772 Guide Ring .............................................................................................................. 1
13 1472773 Seal ......................................................................................................................... 1
14 1472821 Seal Kit .................................................................................................................... 1
15 1472833 Screw ...................................................................................................................... 1
16 1472834 O-Ring ..................................................................................................................... 1
17 1472835 Nut........................................................................................................................... 2
18 1472847 Screw ...................................................................................................................... 2
19 1472851 Sleeve...................................................................................................................... 1
20 1472763 Seal Kit (Piston)....................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-23

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

SLIDING CYLINDER (Figure 1-11)

(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP120670

1-24 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SLIDING CYLINDER
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1524443 Sliding Cylinder............................................................................................................ 1

1 1534364 Shell ........................................................................................................................ 1
2 1534365 Piston ...................................................................................................................... 1
3 1534366 Rod.......................................................................................................................... 1
4 1534367 Spear (Cushion) ...................................................................................................... 1
5 1534368 Retainer................................................................................................................... 1
6 1534369 Piston (Floating) ...................................................................................................... 1
7 1534370 Snap Ring................................................................................................................ 1
8 1534372 Bearing (Spherical) ................................................................................................. 2
9 1534380 Snap Ring................................................................................................................ 2
10 1534373 Rod Seal.................................................................................................................. 1
11 1534374 Wiper Ring............................................................................................................... 1
12 1534375 O-Ring ..................................................................................................................... 1
13 1534376 Back-Up Ring .......................................................................................................... 2
14 1534377 O-Ring ..................................................................................................................... 2
15 1504628 Seal (Piston)............................................................................................................ 1
16 1534379 Wear Ring ............................................................................................................... 1

1534381 Repair Kit (Includes Items 10-16)............................................................................ 1

©2003 HYSTER COMPANY See Service Manual 1-25

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

OPERATOR COMPARTMENT (Figure 1-12)

HP120462

1-26 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OPERATOR COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

1 1391677 Window (Roof) ............................................................................................................. 1

2 1391678 Windscreen.................................................................................................................. 1
3 1391679 Window (Rear)............................................................................................................. 1
4 1391680 Window (RH) ............................................................................................................... 1
5 1391681 Window (LH) ................................................................................................................ 1
6 1391682 Window (RH Front) ...................................................................................................... 1
7 1391683 Window (LH Front)....................................................................................................... 1
8 1391684 Window (RH Rear)....................................................................................................... 1
9 1391685 Window (LH Rear) ....................................................................................................... 1
10 1391686 Door Assembly (RH).................................................................................................... 1
11 1391688 Window (RH) ........................................................................................................... 1
12 1391692 Lock (RH) ................................................................................................................ 1
13 1391687 Door Assembly (LH) .................................................................................................... 1
14 1391689 Window (LH)............................................................................................................ 1
15 1391693 Lock (LH)................................................................................................................. 1
16 1391690 Handle (Window) ......................................................................................................... 4
17 1391691 Handle (External)......................................................................................................... 2
18 1391694 Handle ......................................................................................................................... 2
19 1392325 Pulley ........................................................................................................................... 2
20 1391695 Pin ............................................................................................................................... 4
21 1391696 Seal Kit ........................................................................................................................ 2
22 1391697 Panel (RH) ................................................................................................................... 1
23 1391698 Panel (LH).................................................................................................................... 1
24 1391699 Hinge ........................................................................................................................... 4
25 1391700 Gasket Kit .................................................................................................................... 2
26 1391701 Gasket (Front Window) ................................................................................................ 1
27 1391702 Moulding ...................................................................................................................... 2
28 1391703 Light ............................................................................................................................. 2
29 1391704 Spacer (Roof Window)................................................................................................. 1
30 1391705 Floormat ...................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-27

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HEATER (Figure 1-13)

HP120463

1-28 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HEATER

ITEM PART NO. DESCRIPTION QTY

1 885567 Heater .......................................................................................................................... 1

2 885568 Housing (Outlet) .......................................................................................................... 1
3 885569 Housing (Heater Control)............................................................................................. 1
4 885570 Switch .......................................................................................................................... 1
5 885571 Knob ............................................................................................................................ 1
6 885572 Nameplate ................................................................................................................... 1
7 885573 Lever ............................................................................................................................ 1
8 885574 Support (Cable) ........................................................................................................... 1
9 885600 Cable (Heater Control)................................................................................................. 1
10 885601 Valve ............................................................................................................................ 1
11 885602 Spring .......................................................................................................................... 1
12 885603 Resistor ....................................................................................................................... 1
13 885604 Hose (Air Duct) ............................................................................................................ 1
14 885612 Hose (Drain) ................................................................................................................ 1
15 885605 Manifold (Intake) .......................................................................................................... 1
16 885606 Manifold (Intake) .......................................................................................................... 1
17 885607 Reducer ....................................................................................................................... 2
18 885608 Hose (Air Duct) ............................................................................................................ 1
19 885609 Hose (Heater) .............................................................................................................. 1
20 885610 Hose (Heater) .............................................................................................................. 1
21 885611 Hose (Heater) .............................................................................................................. 1
22 885622 Hose (Heater) .............................................................................................................. 1
23 885623 Capscrew..................................................................................................................... 4
24 885624 Capscrew..................................................................................................................... 2
25 139140 Capscrew..................................................................................................................... 2
26 886239 Nut ............................................................................................................................... 2
27 221707 Nut ............................................................................................................................... 2
28 320156 Washer ........................................................................................................................ 4
29 292678 Lockwasher.................................................................................................................. 2
30 15156 Lockwasher.................................................................................................................. 2
31 222023 Rivet............................................................................................................................. 4
32 130845 Clamp .......................................................................................................................... 4
33 885564 Housing (Outlet) .......................................................................................................... 2
34 885565 Guard........................................................................................................................... 1
35 885561 Support ........................................................................................................................ 1
36 15176 Washer ........................................................................................................................ 2
37 1300165 Spacer ......................................................................................................................... 2
38 127852 Fitting........................................................................................................................... 2
39 885622 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 1-29

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

FENDER AND RAIL (Figure 1-14)

(⇒S/N A222E-1516)

HP120464

1-30 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FENDER AND RAIL

(⇒S/N A222E-1516)

ITEM PART NO. DESCRIPTION QTY

1 886104 Fender (LH Rear)......................................................................................................... 1

2 886108 Fender (RH Rear) ........................................................................................................ 1
3 886173 Step (RH)..................................................................................................................... 1
4 886174 Step (LH) ..................................................................................................................... 1
5 886132 Rail (LH) ...................................................................................................................... 1
6 886141 Rail (RH) ...................................................................................................................... 1
7 246001 Capscrew..................................................................................................................... 6
8 292683 Lockwasher.................................................................................................................. 26
9 216877 Nut ............................................................................................................................... 26
10 287854 Capscrew..................................................................................................................... 6
11 292682 Lockwasher.................................................................................................................. 30
12 136692 Nut ............................................................................................................................... 24
13 292514 Capscrew..................................................................................................................... 4
14 886120 Fender (LH) ................................................................................................................. 1
15 886128 Fender (RH)................................................................................................................. 1
16 888675 Cover (Front)................................................................................................................ 1
17 287860 Capscrew..................................................................................................................... 20
18 292682 Lockwasher.................................................................................................................. 20
19 136692 Nut ............................................................................................................................... 20
20 292561 Capscrew..................................................................................................................... 8
21 292685 Lockwasher.................................................................................................................. 8
22 292600 Nut ............................................................................................................................... 8
23 287854 Capscrew..................................................................................................................... 26
24 292682 Lockwasher.................................................................................................................. 4
25 292528 Capscrew..................................................................................................................... 14
26 296421 Washer ........................................................................................................................ 20
27 292515 Capscrew..................................................................................................................... 4
28 886119 Bracket......................................................................................................................... 4
29 885759 Washer ........................................................................................................................ 8

©2003 HYSTER COMPANY See Service Manual 1-31

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

FENDER AND RAIL (Figure 1-15)

(S/N A222E-01517⇔S/N A222E-01536X)

HP120465

1-32 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FENDER AND RAIL

(S/N A222E-01517⇔S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 889355 Fender (RH Front)........................................................................................................ 1

2 889356 Fender (LH Front) ........................................................................................................ 1
3 292683 Lockwasher.................................................................................................................. 44
4 292528 Capscrew..................................................................................................................... 36
5 216877 Nut ............................................................................................................................... 38
6 320159 Washer ........................................................................................................................ 4
7 292682 Lockwasher.................................................................................................................. 4
8 292514 Capscrew..................................................................................................................... 4
9 889472 Fender (LH Rear)......................................................................................................... 1
10 889473 Fender (RH Rear) ........................................................................................................ 1
11 886173 Step (RH)..................................................................................................................... 1
12 886174 Step (LH) ..................................................................................................................... 1
13 320161 Washer ........................................................................................................................ 20
14 136985 Capscrew..................................................................................................................... 20
15 320159 Washer ........................................................................................................................ 20
16 136692 Nut ............................................................................................................................... 20
17 886835 Mirror ........................................................................................................................... 2
18 889348 Rail (RH) ...................................................................................................................... 1
18 889349 Rail (LH) ...................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-33

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

FENDER AND RAIL (Figure 1-16)

(S/N A222E-01537X⇒)

23

25
26
20
24

20.

27

22

HP120466

1-34 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FENDER AND RAIL

(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 1474834 Fender (RH Front)........................................................................................................ 1

2 1474832 Fender (LH Front) ........................................................................................................ 1
3 292685 Lockwasher.................................................................................................................. 8
4 292560 Capscrew..................................................................................................................... 8
5 320170 Washer ........................................................................................................................ 8
6 292584 Capscrew..................................................................................................................... 12
7 292687 Lockwasher.................................................................................................................. 12
8 292620 Nut ............................................................................................................................... 12
9 292682 Lockwasher.................................................................................................................. 28
10 1479715 Fender (LH Rear)......................................................................................................... 1
11 1479716 Fender (RH Rear) ........................................................................................................ 1
12 292683 Lockwasher.................................................................................................................. 8
13 1490656 Step ............................................................................................................................. 2
14 320170 Washer ........................................................................................................................ 4
15 246001 Capscrew..................................................................................................................... 8
16 1368978 Capscrew..................................................................................................................... 8
17 284475 Step ............................................................................................................................. 2
18 136985 Capscrew..................................................................................................................... 20
19 320159 Washer ........................................................................................................................ 20
20 136692 Nut ............................................................................................................................... 20
21 886835 Mirror ........................................................................................................................... 2
22 889349 Rail (LH) ...................................................................................................................... 1
23 889348 Rail (RH) ...................................................................................................................... 1
24 a 1526973 Bracket......................................................................................................................... 2
25 a 136749 Capscrew..................................................................................................................... 8
26 a 320157 Washer ........................................................................................................................ 8
27 a 316835 Nut ............................................................................................................................... 8

FOOTNOTES:
a Tier II Engine

©2003 HYSTER COMPANY See Service Manual 1-35

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC TANK AND PLATFORM (Figure 1-17)

(⇒S/N A222E-01536X)

HP120467

1-36 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC TANK AND PLATFORM

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 886002 Tank Assembly............................................................................................................. 1

2 886018 Plate ............................................................................................................................ 1
3 886036 Plate ............................................................................................................................ 1
4 886037 Plate ............................................................................................................................ 1
5 886049 Latch ............................................................................................................................ 2
6 886048 Hinge ........................................................................................................................... 1
7 886050 Key............................................................................................................................... 1
8 136749 Capscrew..................................................................................................................... 8
9 292681 Lockwasher.................................................................................................................. 8
10 216877 Nut ............................................................................................................................... 8
11 886159 Breather ....................................................................................................................... 1
12 886160 Cap .............................................................................................................................. 1
13 886163 Gauge.......................................................................................................................... 1
14 889620 Valve Assembly ........................................................................................................... 1
15 886492 Shaft ........................................................................................................................ 1
16 886493 Screen ..................................................................................................................... 1
17 886498 Handle ..................................................................................................................... 1
18 885706 Flange ..................................................................................................................... 1
19 293724 Nut........................................................................................................................... 1
20 886470 Gasket ..................................................................................................................... 1
21 136749 Capscrew ................................................................................................................ 8
22 292681 Lockwasher ............................................................................................................. 8
23 292515 Capscrew ................................................................................................................ 3
24 136692 Nut........................................................................................................................... 3
25 886889 Capscrew ................................................................................................................ 4
26 885708 Washer .................................................................................................................... 4
27 885707 Nut........................................................................................................................... 4
28 886471 Pin ........................................................................................................................... 1
29 886472 O-Ring ..................................................................................................................... 1
30 886473 Switch...................................................................................................................... 1
31 886147 Door (LH) (LH) ............................................................................................................. 1
32 886149 Hinge ....................................................................................................................... 2
33 b 1391416 Latch........................................................................................................................ 1
33 a 886150 Latch........................................................................................................................ 1
34 886151 Barrier ..................................................................................................................... 1
35 136749 Capscrew ................................................................................................................ 12
36 316835 Nut........................................................................................................................... 12
37 886153 Housing (Latch) ....................................................................................................... 1
38 886164 Plug ............................................................................................................................. 3
39 886802 Capscrew..................................................................................................................... 6
40 292680 Lockwasher.................................................................................................................. 6
41 886154 Step ............................................................................................................................. 4
42 886158 Step ............................................................................................................................. 1
43 886156 Clamp .......................................................................................................................... 20
44 292681 Lockwasher.................................................................................................................. 4
45 886165 Cover ........................................................................................................................... 1
46 886168 O-Ring ......................................................................................................................... 1
47 287851 Capscrew..................................................................................................................... 4
48 886488 Cap .............................................................................................................................. 1
49 886391 Cooler .......................................................................................................................... 1
50 1384009 Core......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-37

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC TANK AND PLATFORM

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

51 1384010 Frame ...................................................................................................................... 2

52 1384011 Grill .......................................................................................................................... 1
53 1384012 Fan .......................................................................................................................... 1
54 1384013 Switch...................................................................................................................... 1
55 1384014 Shock Absorber....................................................................................................... 2

FOOTNOTES:
a ⇒ S/N A222E-1504
b S/N A222E-1505 ⇒

1-38 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

1-39
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC TANK AND PLATFORM (Figure 1-18)

(S/N A222E-01537X⇒)

HP120468

1-40 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC TANK AND PLATFORM

(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 1476962 Tank ............................................................................................................................. 1

2 886163 Gauge.......................................................................................................................... 1
3 886470 Gasket ......................................................................................................................... 1
4 164227 Cap .............................................................................................................................. 1
5 136749 Capscrew..................................................................................................................... 12
6 90937 O-Ring ......................................................................................................................... 2
7 889623 Cover (Filter)................................................................................................................ 2
8 292682 Lockwasher.................................................................................................................. 12
9 1475141 Breather ....................................................................................................................... 1
9 1494312 Element ................................................................................................................... 1
10 17637 Fitting........................................................................................................................... 2
11 222261 Fitting........................................................................................................................... 2
12 1479815 Cover ........................................................................................................................... 1
13 293784 Lockwasher.................................................................................................................. 16
14 292570 Capscrew..................................................................................................................... 8
15 292600 Nut ............................................................................................................................... 8
16 1475138 Adapter ........................................................................................................................ 1
17 1475139 O-Ring ......................................................................................................................... 1
18 1475140 Retaining Ring ............................................................................................................. 1
19 1483868 Fitting........................................................................................................................... 1
20 886391 Cooler .......................................................................................................................... 1
21 1384009 Core......................................................................................................................... 1
22 1384010 Frame ...................................................................................................................... 2
23 1384011 Grill .......................................................................................................................... 1
24 1384012 Fan .......................................................................................................................... 1
25 1384013 Switch...................................................................................................................... 1
26 1384014 Shock Absorber....................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 1-41

for service procedures.
 UNIT CODE A222
04/2003
WORLD WIDE

FUEL TANK AND PLATFORM (Figure 1-19)

(⇒S/N A222E-01536X)

HP120469

See Service Manual ©2003 HYSTER COMPANY

1-42 for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FUEL TANK AND PLATFORM

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 889591 Tank (RH) .................................................................................................................... 1

2 d 886085 Plate ............................................................................................................................ 1
3 d 886090 Plate ............................................................................................................................ 1
4 d 886091 Plate ............................................................................................................................ 1
5 136749 Capscrew..................................................................................................................... 8
6 292681 Lockwasher.................................................................................................................. 8
7 d 886048 Hinge ........................................................................................................................... 2
8 d 886049 Latch ............................................................................................................................ 1
9 d 886050 Key............................................................................................................................... 1
10 886072 Door (Fuel) .................................................................................................................. 1
11 d 885686 Door (RH Rear) ........................................................................................................... 1
12 d 885141 Door (LH Rear) ............................................................................................................ 1
13 136749 Capscrew..................................................................................................................... 24
14 886149 Hinge ........................................................................................................................... 4
15 a 1391416 Latch ............................................................................................................................ 2
15 b 886150 Latch ............................................................................................................................ 2
16 302400 Locknut ........................................................................................................................ 24
17 886153 Housing (Latch) ........................................................................................................... 2
18 886469 Barrier.......................................................................................................................... 1
19 886470 Gasket ......................................................................................................................... 1
20 886154 Step ............................................................................................................................. 4
21 886158 Step ............................................................................................................................. 1
22 c 886156 Clamp .......................................................................................................................... 20
23 886164 Plug ............................................................................................................................. 1
24 888320 Gauge.......................................................................................................................... 1
25 886809 Gasket ......................................................................................................................... 1
26 136749 Capscrew..................................................................................................................... 6
27 292681 Lockwasher.................................................................................................................. 6
28 886832 Cover ........................................................................................................................... 1
29 287816 Capscrew..................................................................................................................... 6
30 136687 Nut ............................................................................................................................... 6
31 886172 Cap .............................................................................................................................. 1
31 886806 Cap (Optional) ............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N A222E-1504
b S/N A222E-1505 ⇒
c ⇒ S/N A222E-1506
d ⇒ S/N A222E-1516

©2003 HYSTER COMPANY See Service Manual 1-43

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

FUEL TANK AND PLATFORM (Figure 1-20)

(S/N A222E-01537X⇒)

22

17

25

26

27

4 HP120470

1-44 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FUEL TANK AND PLATFORM

(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 889591 Tank (RH) .................................................................................................................... 1

2 886149 Hinge ........................................................................................................................... 4
3 889627 Door (RH Front) ........................................................................................................... 1
4 1391416 Latch ............................................................................................................................ 4
5 889633 Door (RH Rear) ........................................................................................................... 1
6 222261 Fitting........................................................................................................................... 1
7 889565 Cover ........................................................................................................................... 1
8 889566 Cover ........................................................................................................................... 1
9 302058 Screw........................................................................................................................... 12
10 176640 Capscrew..................................................................................................................... 12
11 136681 Capscrew..................................................................................................................... 12
12 320157 Washer ........................................................................................................................ 24
13 239503 Nut ............................................................................................................................... 22
14 889143 Fitting........................................................................................................................... 1
15 887213 Hose ............................................................................................................................ 1
16 17085 Fitting........................................................................................................................... 1
17 889211 Hose ............................................................................................................................ 1
18 129563 Strap Clamp................................................................................................................. 3
19 320170 Washer ........................................................................................................................ 10
20 292620 Nut ............................................................................................................................... 10
21 292586 Capscrew..................................................................................................................... 6
22 292687 Lockwasher.................................................................................................................. 10
23 292582 Capscrew..................................................................................................................... 4
24 889628 Cover ........................................................................................................................... 1
25 886834 Bracket......................................................................................................................... 5
26 320158 Washer ........................................................................................................................ 10
27 292681 Lockwasher.................................................................................................................. 10
28 886172 Cap .............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 1-45

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

FUEL TANK AND FUEL SYSTEM (Figure 1-21)

TIER I ENGINE
(S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565)

HP120471

1-46 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FUEL TANK AND FUEL SYSTEM

TIER I ENGINE
(S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1476827 Tank (RH) .................................................................................................................... 1

2 222261 Fitting........................................................................................................................... 1
3 889143 Fitting........................................................................................................................... 1
4 887213 Hose ............................................................................................................................ 1
5 17085 Fitting........................................................................................................................... 1
6 889211 Hose ............................................................................................................................ 1
7 1473554 Fuel Cap (Fuel)............................................................................................................ 1
8 293784 Lockwasher.................................................................................................................. 16
9 292570 Capscrew..................................................................................................................... 8
10 292600 Nut ............................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 1-47

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

FUEL TANK AND FUEL SYSTEM (Figure 1-22)

TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP120630

1-48 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FUEL TANK AND FUEL SYSTEM

TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1476827 Tank (RH) .................................................................................................................... 1

2 222261 Fitting........................................................................................................................... 1
3 42598 Fitting........................................................................................................................... 1
4 887213 Hose ............................................................................................................................ 1
5 889143 Fitting........................................................................................................................... 1
6 889211 Hose ............................................................................................................................ 1
7 1525804 Fuel Cap ...................................................................................................................... 1
8 292685 Lockwasher.................................................................................................................. 18
9 292570 Capscrew..................................................................................................................... 6
10 292600 Nut ............................................................................................................................... 8
11 292561 Capscrew..................................................................................................................... 2
12 296426 Washer ........................................................................................................................ 2
13 292572 Capscrew..................................................................................................................... 2
14 176455 Clamp .......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-49

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

COUNTERWEIGHT (Figure 1-23)

;T-
ÿ
ÿÿ

HP120472

1-50 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

COUNTERWEIGHT

KEY:
A: RS45-30CH/RS45-27IH
B: RS46-36CH/RS46-33IH
C: RS46-33CH/RS46-30IH

QTY
ITEM PART NO. DESCRIPTION A B C

1 889034 Counterweight .......................................................................................... 1 1 1

2 885149 Counterweight .......................................................................................... .. 1 1
3 1495528 Counterweight .......................................................................................... .. 1 ..
4 885190 Tie Rod ..................................................................................................... 4 4 4
5 1495486 Tie Rod ..................................................................................................... .. 4 ..
6 302407 Screw........................................................................................................ 6 8 8
7 885191 Tie Rod ..................................................................................................... 2 .. ..
8 885194 Tie Rod ..................................................................................................... .. .. 4
9 885189 Washer ..................................................................................................... 12 16 16

©2003 HYSTER COMPANY See Service Manual 1-51

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

SUSPENSION SEAT (Figure 1-24)

HP120473

1-52 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

885170 Seat ............................................................................................................................. 1

1476922 Seat ......................................................................................................................... 1
1 1384246 Headrest.................................................................................................................. 1
2 1476923 Frame (LH) .............................................................................................................. 1
3 1384244 Armrest.................................................................................................................... 1
4 1476924 Cover Kit.................................................................................................................. 1
5 1476925 Cover Kit.................................................................................................................. 1
6 1384241 Cushion (Back)........................................................................................................ 1
7 1476926 Handle Kit................................................................................................................ 1
8 1384239 Cushion ................................................................................................................... 1
9 1476928 Cover Kit (Orange) .................................................................................................. 1
10 1384237 Adjuster Kit .............................................................................................................. 1
11 1384236 Latch Kit .................................................................................................................. 1
12 1384235 Spring Kit................................................................................................................. 1
13 1384234 Bearing Kit............................................................................................................... 1
14 1476929 Adjuster Kit .............................................................................................................. 1
15 1384232 Cushion Kit .............................................................................................................. 1
16 1384231 Damper Kit .............................................................................................................. 1
17 1384230 Stop Kit.................................................................................................................... 1
18 1384229 Adjuster Kit .............................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 1-53

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003
LABELS AND PAINT (Figure 1-25)
is

illJllife
uijiiy
j.sss sss as
«v.

. sa
ffjt-wj
O
s© 0s
dO Qa
«(•) (-)«
'"

a
i!
jjj|»;jj;
1-54 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

LABELS AND PAINT

ITEM PART NO. DESCRIPTION QTY

1 888993 Label (Parking Brake) .................................................................................................. 1

2 a 888994 Label (Intermodal Control Panel)................................................................................. 1
3 a 888995 Label (Spreader Control Panel) ................................................................................... 1
4 a 889829 Label (Control Handle) ................................................................................................ 1
4 1464263 Label (Control Handle) ................................................................................................ 1
5 2034460 Label (Ether Warning).................................................................................................. 2
6 320037 Label (Patent Plate) ..................................................................................................... 1
7 889766 Nameplate Cover......................................................................................................... 1
8 174007 Rivet............................................................................................................................. 3
9 1300094 Label (Fan Warning) .................................................................................................... 4
10 889849 Label (Fuse Panel) ...................................................................................................... 1
11 1385099 Label (Hydraulic Oil Fill)............................................................................................... 2
12 888989 Plate (Information Case).............................................................................................. 1
13 1339828 Label (No Riders) ........................................................................................................ 4
14 1339829 Label (Mast Warning) .................................................................................................. 3
15 888010 Label (Hyster) .............................................................................................................. 2
16 1484066 Label (Hyster) .............................................................................................................. 3
17 1466008 Label (Hyster) .............................................................................................................. 2
18 888990 Label (Engine) ............................................................................................................. 1
19 888991 Label (Load Moment System) ..................................................................................... 1
20 889835 Label (Fuel) ................................................................................................................. 1
21 1357001 Label (Park Brake Warning)......................................................................................... 1
22 1346918 Label (Impact Resistant Window) ................................................................................ 1
23 887434 Label (Drive Train Protection) ...................................................................................... 1
24 1352190 Label (Battery Disconnect) .......................................................................................... 1
25 889768 Plate (Capacity) ........................................................................................................... 1
26 222029 Rivet............................................................................................................................. 4
27 889801 Label (Hydraulic Check Port)....................................................................................... 1
28 1335138 Nameplate ................................................................................................................... 1
29 238950 Label (Incomplete Truck) ............................................................................................. 1
30 888815 Label (Operator Warning) ............................................................................................ 1
31 1335143 Label (Tip Over Warning) ............................................................................................ 2
32 889754 Label (Operator Warning) ............................................................................................ 1
33 1359588 Label (Operator Restraint) ........................................................................................... 2
34 888802 Label (EEC Nameplate)............................................................................................... 1
35 888013 Label (RS45-30CH) ..................................................................................................... 2
35 888016 Label (RS46-30IH)....................................................................................................... 2
35 889793 Label (RS46-33CH) ..................................................................................................... 2
35 889794 Label (RS46-36IH)....................................................................................................... 2
35 889795 Label (RS45-27IH)....................................................................................................... 2
35 889796 Label (RS46-33IH)....................................................................................................... 2
36 1464503 Label (Load Capacity) (RS45-30CH)........................................................................... 1
36 1464679 Label (Load Capacity) (RS46-36CH)........................................................................... 1
36 1464709 Label (Load Capacity) (RS46-33CH)........................................................................... 1
36 1464766 Label (Load Capacity) (RS45-27IH) ............................................................................ 1
36 1464781 Label (Load Capacity) (RS46-30IH) ............................................................................ 1
36 1464796 Label (Load Capacity) (RS46-33IH) ............................................................................ 1
37 888996 Label (Sliding Cab Stop).............................................................................................. 2

©2003 HYSTER COMPANY See Service Manual 1-55

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

LABELS AND PAINT

ITEM PART NO. DESCRIPTION QTY

38 888992 Label (Sliding Cab) ...................................................................................................... 1

39 1328205 Label (Operator Manual).............................................................................................. 1

FOOTNOTES:
a ⇒ S/N A222E-01536X

1-56 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

2 ENGINE(S)

2 ENGINE(S)
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 2
ENGINE(S)

DESCRIPTION PAGE

AIR FILTER
TIER I ENGINE
⇒S/N A222E-01536X ............................................................................................................................... 2-106
S/N A222E-01537X⇒ ............................................................................................................................... 2-108
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-110
AIR INTAKE CONNECTION
TIER II ENGINE .............................................................................................................................................. 2-98
AIR INTAKE MANIFOLD
TIER I ENGINE ............................................................................................................................................... 2-58
AIR OUTLET CONNECTION
TIER II ENGINE .............................................................................................................................................. 2-96
AIR TRANSFER CONNECTION
TIER II ENGINE .............................................................................................................................................. 2-94
ALTERNATOR AND MOUNTING ....................................................................................................................... 2-16
BREATHER PLUMBING..................................................................................................................................... 2-10
COOLANT HEATER STARTING AID
TIER II ENGINE ............................................................................................................................................ 2-104
COOLING
⇒S/N A222E-01536X ................................................................................................................................... 2-114
TIER I ENGINE
S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565...................................................................... 2-116
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-118
CORROSION RESISTOR .................................................................................................................................. 2-76
DRIVE PULLEY
AIR COMPRESSOR ......................................................................................................................................... 2-8
WATER PUMP ................................................................................................................................................ 2-56
DRIVE TRAIN
FRONT............................................................................................................................................................ 2-12
ELECTRICAL ACCESSORIES
TIER II ENGINE ............................................................................................................................................ 2-102
ENGINE ASSEMBLY............................................................................................................................................ 2-4
ENGINE MOUNT.............................................................................................................................................. 2-112
EXHAUST
⇒S/N A222E-01536X ................................................................................................................................... 2-122
S/N A222E-01537X⇒ ................................................................................................................................... 2-124
TIER I ENGINE
S/N A222E-01538X⇔S/N A222E-01562Z INC. 1564-1565...................................................................... 2-126
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-128
EXHAUST CONNECTION
TIER I ENGINE ............................................................................................................................................... 2-84
EXHAUST MANIFOLD
TIER I ENGINE ............................................................................................................................................... 2-62
TIER II ENGINE .............................................................................................................................................. 2-64
FAN
TIER I ENGINE ............................................................................................................................................... 2-28
TIER II ENGINE .............................................................................................................................................. 2-30
FAN DRIVE

©2003 HYSTER COMPANY See Service Manual 2-1

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

SECTION 2
ENGINE(S) (Continued)

DESCRIPTION PAGE

TIER I ENGINE ............................................................................................................................................... 2-20

TIER II ENGINE .............................................................................................................................................. 2-22
FLYWHEEL
TIER I ENGINE ............................................................................................................................................... 2-32
FRONT ENGINE SUPPORT .............................................................................................................................. 2-18
FUEL FILTER
TIER I ENGINE ............................................................................................................................................... 2-24
TIER II ENGINE .............................................................................................................................................. 2-26
FUEL FILTER PLUMBING
TIER II ENGINE ............................................................................................................................................ 2-100
INTAKE MANIFOLD
TIER II ENGINE .............................................................................................................................................. 2-60
LIFTING BRACKET............................................................................................................................................ 2-34
OIL COOLER LUBE
TIER I ENGINE ............................................................................................................................................... 2-36
OIL COOLER WATER PLUMBING
TIER I ENGINE ............................................................................................................................................... 2-78
TIER II ENGINE .............................................................................................................................................. 2-80
OIL FILLER ARRANGEMENT
HAND COVER
TIER II ENGINE .......................................................................................................................................... 2-48
TIER I ENGINE ............................................................................................................................................... 2-44
TIER II ENGINE .............................................................................................................................................. 2-46
OIL FILTER
TIER II ENGINE .............................................................................................................................................. 2-42
OIL FILTER AND COOLER HEAD
TIER I ENGINE ............................................................................................................................................... 2-38
TIER II ENGINE .............................................................................................................................................. 2-40
OIL MANIFOLD
TIER I ENGINE ............................................................................................................................................... 2-50
OIL PAN
TIER II ENGINE ................................................................................................................................................ 2-6
RADIATOR
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................... 2-120
RADIATOR PLUMBING
TIER II ENGINE .............................................................................................................................................. 2-90
STARTER MOTOR
TIER II ENGINE .............................................................................................................................................. 2-88
THERMOSTAT.................................................................................................................................................... 2-14
THERMOSTAT HOUSING.................................................................................................................................. 2-66
TURBOCHARGER
TIER I ENGINE ............................................................................................................................................... 2-52
TIER II ENGINE .............................................................................................................................................. 2-54
TURBOCHARGER PLUMBING
TIER I ENGINE ............................................................................................................................................... 2-68
TIER II ENGINE .............................................................................................................................................. 2-70
TURBOCHARGER WATER PLUMBING
TIER I ENGINE ............................................................................................................................................... 2-74
VALVE COVER ................................................................................................................................................... 2-72

2-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 2
ENGINE(S) (Continued)

DESCRIPTION PAGE

VIBRATION DAMPER
TIER II ENGINE .............................................................................................................................................. 2-92
WATER PUMP.................................................................................................................................................... 2-82
WIRING ACCESSORIES
ELECTRONIC CONTROL MODULE
TIER II ENGINE .......................................................................................................................................... 2-86

©2003 HYSTER COMPANY See Service Manual 2-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ENGINE ASSEMBLY (Figure 2-1)

HP090416

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Configuration 0353005CX03) (Tier I Engine) ................................ 1

1528618 Engine Assembly (Configuration D353014CX03), (Tier II Engine).............................. 1

NOTE:
For additional Cummins engine parts and service information during the warranty period, please contact your
local Cummins Dealer.

2-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

2-5
 UNIT CODE A222
WORLD WIDE 04/2003

OIL PAN (Figure 2-2)

TIER II ENGINE

HP091014

2-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL PAN
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly ......................................................................................................... 1

1 1513114 Washer .................................................................................................................... 2
2 1513115 Plug ......................................................................................................................... 2
3 1511952 Plug ......................................................................................................................... 1
4 1513116 Plug ......................................................................................................................... 1
5 1513113 Oil Pan Assembly .................................................................................................... 1
6 1512525 Washer .................................................................................................................... 1
7 1513117 Capscrew ................................................................................................................ 11
8 1513118 Retainer................................................................................................................... 1
9 1513119 O-Ring ..................................................................................................................... 1
10 1513120 Tube (Suction) ......................................................................................................... 1
11 1513121 Gasket ..................................................................................................................... 1
12 1513122 Capscrew ................................................................................................................ 32

©2003 HYSTER COMPANY See Service Manual 2-7

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

DRIVE PULLEY (Figure 2-3)

AIR COMPRESSOR

HP090933

2-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DRIVE PULLEY
AIR COMPRESSOR

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1512509 Pulley (Drive) ........................................................................................................... 1
2 1512510 Capscrew ................................................................................................................ 1
3 1512511 Washer .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-9

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

BREATHER PLUMBING (Figure 2-4)

HP090934

2-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

BREATHER PLUMBING

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1512592 Hose ........................................................................................................................ 1
2 1512593 Clip .......................................................................................................................... 1
3 1512594 Capscrew ................................................................................................................ 1
4 1512595 Tube......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-11

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DRIVE TRAIN (Figure 2-5)

FRONT

HP090935

2-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DRIVE TRAIN
FRONT

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1512604 Plug ......................................................................................................................... 1
2 1512605 O-Ring ..................................................................................................................... 1
3 1512606 Capscrew ................................................................................................................ 3
4 1512607 Washer .................................................................................................................... 3

©2003 HYSTER COMPANY See Service Manual 2-13

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

THERMOSTAT (Figure 2-6)

HP090936

2-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THERMOSTAT

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1512629 Thermostat .............................................................................................................. 1
1 1512630 Seal..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-15

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ALTERNATOR AND MOUNTING (Figure 2-7)

HP090937

2-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ALTERNATOR AND MOUNTING

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1512633 Link (Adjusting)........................................................................................................ 1
2 1512634 Support.................................................................................................................... 1
3 1512635 Spacer ..................................................................................................................... 2
4 1512636 Capscrew ................................................................................................................ 1
5 1512637 Spacer ..................................................................................................................... 1
6 1512638 Retainer................................................................................................................... 1
7 1512639 Nut........................................................................................................................... 1
8 1512640 Capscrew ................................................................................................................ 1
9 1512607 Washer .................................................................................................................... 1
10 1512641 Capscrew ................................................................................................................ 1
11 1512642 Washer .................................................................................................................... 2
12 1512643 Lock Nut .................................................................................................................. 1
13 1512644 Pulley....................................................................................................................... 1
14 1512645 Capscrew ................................................................................................................ 2
15 1512646 V-Belt....................................................................................................................... 1
16 1512647 Capscrew ................................................................................................................ 1
17 1512631 Alternator................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 2-17

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

FRONT ENGINE SUPPORT (Figure 2-8)

HP090938

2-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FRONT ENGINE SUPPORT

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1512656 Washer .................................................................................................................... 1
2 1512657 Capscrew ................................................................................................................ 5
3 1512658 Capscrew ................................................................................................................ 1
4 1512659 Support.................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-19

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

FAN DRIVE (Figure 2-9)

TIER I ENGINE

HP090939

2-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FAN DRIVE
TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1512628 Shaft ........................................................................................................................ 1
2 1512701 Flange ..................................................................................................................... 1
3 1512702 Washer .................................................................................................................... 1
4 1512703 Capscrew ................................................................................................................ 1
5 1512705 Cover ....................................................................................................................... 1
6 1512707 Roller Bearing ......................................................................................................... 1
7 1512708 Oil Seal.................................................................................................................... 1
8 1512709 Hub.......................................................................................................................... 1
9 1512710 Capscrew ................................................................................................................ 4
10 1513630 Support (Fan) .......................................................................................................... 1
11 1512712 Capscrew ................................................................................................................ 3
12 1513631 Capscrew ................................................................................................................ 1
13 1512713 Pulley (Fan) ............................................................................................................. 1
14 1513632 V-Belt....................................................................................................................... 1
15 1512716 Cover ....................................................................................................................... 1
16 1512717 O-Ring ..................................................................................................................... 1
17 1512718 Shaft (Idler).............................................................................................................. 1
18 1512703 Capscrew ................................................................................................................ 1
19 1512720 O-Ring ..................................................................................................................... 1
20 1512721 Pulley....................................................................................................................... 1
21 1512722 Washer .................................................................................................................... 1
22 1512723 Roller Bearing ......................................................................................................... 1
23 1512724 Nut........................................................................................................................... 1
24 1512725 Washer .................................................................................................................... 1
25 1512726 Pin ........................................................................................................................... 1
26 1513633 Capscrew ................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 2-21

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

FAN DRIVE (Figure 2-10)

TIER II ENGINE

HP090841

2-22 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FAN DRIVE
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1513633 Capscrew ................................................................................................................ 2
2 1512726 Pin ........................................................................................................................... 1
3 1512724 Nut........................................................................................................................... 1
4 1512725 Washer .................................................................................................................... 1
5 1512710 Capscrew ................................................................................................................ 4
6 1512708 Oil Seal.................................................................................................................... 1
7 1512628 Shaft ........................................................................................................................ 1
8 1512701 Flange ..................................................................................................................... 1
9 1512702 Washer .................................................................................................................... 1
10 1512709 Hub.......................................................................................................................... 1
11 1512705 Cover ....................................................................................................................... 1
12 1512703 Capscrew ................................................................................................................ 1
13 1512707 Roller Bearing ......................................................................................................... 1
14 1515700 Pulley (Fan) ............................................................................................................. 1
15 1515701 V-Belt....................................................................................................................... 1
16 1512716 Cover ....................................................................................................................... 1
17 1512717 O-Ring ..................................................................................................................... 1
18 1512722 Washer .................................................................................................................... 1
19 1512720 O-Ring ..................................................................................................................... 1
20 1512723 Roller Bearing ......................................................................................................... 1
21 1515704 Shaft ........................................................................................................................ 1
22 1515702 Pulley (Idler) ............................................................................................................ 1
23 1512703 Capscrew ................................................................................................................ 1
24 1512711 Support.................................................................................................................... 1
25 1512636 Capscrew ................................................................................................................ 1
26 1512712 Capscrew ................................................................................................................ 3
27 1512747 Plug ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-23

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

FUEL FILTER (Figure 2-11)

TIER I ENGINE

HP090940

2-24 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FUEL FILTER
TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1512735 Filter ........................................................................................................................ 1
2 1512739 Fitting....................................................................................................................... 1
3 1512740 O-Ring ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-25

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

FUEL FILTER (Figure 2-12)

TIER II ENGINE

HP090842

2-26 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FUEL FILTER
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1515707 Water Separator ...................................................................................................... 1
2 1512736 Filter Head............................................................................................................... 1
3 .. . . . Bracket .................................................................................................................... 1
4 1512737 Capscrew ................................................................................................................ 2
5 1512738 Capscrew ................................................................................................................ 4
6 1512739 Fitting....................................................................................................................... 1
7 1512740 O-Ring ..................................................................................................................... 1
8 1515709 Fitting....................................................................................................................... 1
9 1512740 O-Ring ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-27

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

FAN (Figure 2-13)

TIER I ENGINE

HP090941

2-28 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FAN
TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1512763 Fan .......................................................................................................................... 1
2 1513651 Spacer ..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-29

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

FAN (Figure 2-14)

TIER II ENGINE

HP090831

2-30 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FAN
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1512763 Fan .......................................................................................................................... 1
2 1513385 Spacer ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-31

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

FLYWHEEL (Figure 2-15)

TIER I ENGINE

HP090942

2-32 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FLYWHEEL
TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1512806 Flywheel .................................................................................................................. 1
2 1512807 Ring Gear............................................................................................................ 1
3 1512808 Capscrew ................................................................................................................ 8
4 1512809 Washer .................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 2-33

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

LIFTING BRACKET (Figure 2-16)

HP090943

2-34 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

LIFTING BRACKET

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1512826 Bracket .................................................................................................................... 1
2 1512827 Bracket .................................................................................................................... 1
3 1512828 Capscrew ................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 2-35

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

OIL COOLER LUBE (Figure 2-17)

TIER I ENGINE

HP090944

2-36 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL COOLER LUBE

TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1512836 Head Assembly ....................................................................................................... 1
1 1512837 Plunger................................................................................................................ 1
2 1512843 Plunger................................................................................................................ 1
3 1512847 Spring.................................................................................................................. 1
4 1512844 Retaining Ring .................................................................................................... 1
5 1512845 Retaining Ring .................................................................................................... 1
6 1512840 Thermostat.......................................................................................................... 1
7 1512587 Plug..................................................................................................................... 2
8 1512588 O-Ring................................................................................................................. 1
9 1512589 Plug..................................................................................................................... 1
10 1511961 O-Ring................................................................................................................. 1
11 1513637 Plug..................................................................................................................... 1
12 1512740 O-Ring................................................................................................................. 1
13 1512584 Plug..................................................................................................................... 1
14 1512846 Plug..................................................................................................................... 1
15 1512841 Plug..................................................................................................................... 1
16 1512842 O-Ring................................................................................................................. 1
17 1512850 Capscrew ............................................................................................................ 2
18 1512849 Gasket................................................................................................................. 1
19 1512852 Gasket................................................................................................................. 2
20 1513638 Capscrew ............................................................................................................ 3
21 1513639 Oil Cooler ............................................................................................................ 1
22 1512710 Capscrew ............................................................................................................ 6
23 1513640 Capscrew ............................................................................................................ 6
24 1512834 Seal Ring ............................................................................................................ 2
25 1512831 O-Ring................................................................................................................. 2
26 1512832 Retainer .............................................................................................................. 1
27 1512833 Adapter ............................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-37

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

OIL FILTER AND COOLER HEAD (Figure 2-18)

TIER I ENGINE

HP090945

2-38 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL FILTER AND COOLER HEAD

TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1512831 O-Ring ..................................................................................................................... 1
2 1512710 Capscrew ................................................................................................................ 6
3 1512589 Plug ......................................................................................................................... 1
4 1511961 O-Ring ..................................................................................................................... 1
5 1512832 Retainer................................................................................................................... 1
6 1512833 Adapter.................................................................................................................... 2
7 1512834 Seal Ring................................................................................................................. 2
8 1512835 Oil Cooler ................................................................................................................ 1
9 1512837 Plunger .................................................................................................................... 1
10 1512584 Plug ......................................................................................................................... 2
11 1512588 O-Ring ..................................................................................................................... 1
12 1512838 Plug ......................................................................................................................... 1
13 .. . . . Plug ......................................................................................................................... 1
14 1512839 O-Ring ..................................................................................................................... 1
15 1512840 Thermostat .............................................................................................................. 1
16 1512841 Plug ......................................................................................................................... 1
17 1512842 O-Ring ..................................................................................................................... 1
18 1512843 Plunger .................................................................................................................... 1
19 1512844 Retaining Ring......................................................................................................... 1
20 1512845 Retaining Ring......................................................................................................... 1
21 1512846 Plug ......................................................................................................................... 1
22 1512847 Spring ...................................................................................................................... 1
23 1512848 Capscrew ................................................................................................................ 1
24 1512849 Gasket ..................................................................................................................... 1
25 1512850 Capscrew ................................................................................................................ 2
26 1512851 Capscrew ................................................................................................................ 6
27 1512852 Gasket ..................................................................................................................... 2
28 1512853 Element (Oil Filter) .................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 2-39

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

OIL FILTER AND COOLER HEAD (Figure 2-19)

TIER II ENGINE

HP091016

2-40 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL FILTER AND COOLER HEAD

TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1533710 Head........................................................................................................................ 1
2 1512837 Plunger .................................................................................................................... 1
3 1512847 Spring ...................................................................................................................... 1
4 1512844 Retaining Ring......................................................................................................... 1
5 1512845 Retaining Ring......................................................................................................... 1
6 1512840 Thermostat .............................................................................................................. 1
7 1512587 Plug ......................................................................................................................... 2
8 1512588 O-Ring................................................................................................................. 1
9 1512589 Plug ......................................................................................................................... 1
10 1511961 O-Ring................................................................................................................. 1
11 1513637 Plug ......................................................................................................................... 1
12 1512740 O-Ring................................................................................................................. 1
13 1512584 Plug ......................................................................................................................... 1
14 1512846 Plug ......................................................................................................................... 1
15 1512841 Plug ......................................................................................................................... 1
16 1512842 O-Ring ..................................................................................................................... 1
17 1512833 Adapter.................................................................................................................... 1
18 1512850 Capscrew ................................................................................................................ 2
19 1512849 Gasket ..................................................................................................................... 1
20 1512852 Gasket ..................................................................................................................... 2
21 1512848 Capscrew ................................................................................................................ 3
22 1512835 Oil Cooler ................................................................................................................ 1
23 1512710 Capscrew ................................................................................................................ 5
24 1512851 Capscrew ................................................................................................................ 6
25 1512834 Seal Ring................................................................................................................. 2
26 1512831 O-Ring ..................................................................................................................... 2
27 1512832 Retainer................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-41

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

OIL FILTER (Figure 2-20)

TIER II ENGINE

sS
/0'\
'

yy y'
yy f •'//> ' y
y/ y<y
yy "v z' "5-
yy w ''-ÿA sy
y
y
y s/
,/y A.
y
' y>c v/>.
//y/ y/Aÿ-y
/s &
/ - yy
v *ÿ/y
,y' /
/' s,' y fy-'-y y
y t>yy

e. ; x

'v/.ÿ
'
•4,fx-"

2-42 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL FILTER
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly ......................................................................................................... 1

1 1515822 Oil Filter ................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-43

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

OIL FILLER ARRANGEMENT (Figure 2-21)

TIER I ENGINE

HP090946

2-44 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL FILLER ARRANGEMENT

TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1512873 Connector................................................................................................................ 1
2 1512737 Capscrew ................................................................................................................ 3
3 1512868 Cover (Camshaft) .................................................................................................... 1
4 1512869 Gasket ..................................................................................................................... 1
5 1512871 Cover ....................................................................................................................... 2
6 1512730 Capscrew ................................................................................................................ 12
7 1513647 Tube......................................................................................................................... 1
8 1513648 Cover ....................................................................................................................... 1
9 1513649 Dipstick.................................................................................................................... 1
10 1512872 Gasket ..................................................................................................................... 3

©2003 HYSTER COMPANY See Service Manual 2-45

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003
OIL FILLER ARRANGEMENT (Figure 2-22)
TIER II ENGINE
.->v
2-46 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL FILLER ARRANGEMENT

TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1512873 Connector................................................................................................................ 1
2 1533717 Tube (Oil Gauge) ..................................................................................................... 1
3 1533718 Dipstick.................................................................................................................... 1
4 1512737 Capscrew ................................................................................................................ 3
5 1512868 Cover (Camshaft) .................................................................................................... 1
6 1512869 Gasket ..................................................................................................................... 1
7 1512871 Cover ....................................................................................................................... 1
8 1512730 Capscrew ................................................................................................................ 8
9 1511952 Plug ......................................................................................................................... 1
10 1512877 Cover ....................................................................................................................... 1
11 1512872 Gasket ..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-47

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

OIL FILLER ARRANGEMENT (Figure 2-23)

HAND COVER
TIER II ENGINE

HP091015

2-48 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL FILLER ARRANGEMENT

HAND COVER
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1533722 Cap (Filler)............................................................................................................... 1
2 1512703 Capscrew ................................................................................................................ 4
3 1533723 Cover ....................................................................................................................... 1
4 1512872 Gasket ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-49

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

OIL MANIFOLD (Figure 2-24)

TIER I ENGINE

HP090947

2-50 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL MANIFOLD
TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1513289 Manifold (Oil) ........................................................................................................... 1
2 1513290 Connection (Oil Supply) .......................................................................................... 6
3 .. . . . Seal ......................................................................................................................... 3
4 .. . . . Connection .............................................................................................................. 1
5 1512761 Capscrew ................................................................................................................ 5

©2003 HYSTER COMPANY See Service Manual 2-51

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

TURBOCHARGER (Figure 2-25)

TIER I ENGINE

HP090948

2-52 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TURBOCHARGER
TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1513313 Turbocharger Assembly........................................................................................... 1
1 1513312 Gasket................................................................................................................. 1
2 1513314 Plate.................................................................................................................... 3
3 1513315 Slinger................................................................................................................. 1
4 1513316 Bearing................................................................................................................ 2
5 1513317 Lockwasher ......................................................................................................... 8
6 1513318 Screw .................................................................................................................. 2
7 1513319 Housing............................................................................................................... 1
8 1513320 Plate.................................................................................................................... 2
9 1513321 Capscrew ............................................................................................................ 8
10 1513322 Housing (Compressor) ........................................................................................ 1
11 .. . . . Dataplate............................................................................................................. 1
12 1513323 Baffle................................................................................................................... 1
13 1513324 Plate.................................................................................................................... 1
14 1513325 Shaft and Wheel ................................................................................................. 1
15 1513326 Coller................................................................................................................... 1
16 .. . . . Thrust Bearing .................................................................................................... 1
17 1513327 Heat Shield ......................................................................................................... 1
18 .. . . . Impeller ............................................................................................................... 1
19 1513328 Pin....................................................................................................................... 2
20 1513329 Housing............................................................................................................... 1
21 1513330 Retaining Ring .................................................................................................... 4
22 1513331 Retaining Ring .................................................................................................... 1
23 1513332 Seal Ring ............................................................................................................ 1
24 1513333 Seal Ring ............................................................................................................ 1
25 1513334 Capscrew ............................................................................................................ 6
26 1513335 Locknut................................................................................................................ 1
27 1513336 O-Ring................................................................................................................. 1
28 1513337 Stud..................................................................................................................... 4
29 1513338 Nut ...................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 2-53

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TURBOCHARGER (Figure 2-26)

TIER II ENGINE

HP090856

2-54 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TURBOCHARGER
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

a .. . . . Turbocharger Assembly........................................................................................... 1
1 a .. . . . Housing............................................................................................................... 1
2 a .. . . . Nameplate........................................................................................................... 1
3 1515852 Clamp.................................................................................................................. 1
4 1515853 Housing............................................................................................................... 1
5 1513324 Plate.................................................................................................................... 1
6 1513318 Screw .................................................................................................................. 2
7 1515854 Clamp.................................................................................................................. 1
8 1515855 Nut ...................................................................................................................... 2
9 1513333 Seal Ring ............................................................................................................ 1
10 a .. . . . Housing............................................................................................................... 1
11 1513323 Baffle................................................................................................................... 1
12 1515856 Bearing................................................................................................................ 2
13 1513327 Heat Shield ......................................................................................................... 1
14 1515857 Seal Ring ............................................................................................................ 2
15 1515858 Retaining Ring .................................................................................................... 4
16 a .. . . . Thrust Bearing .................................................................................................... 1
17 1513331 Retaining Ring .................................................................................................... 1
18 1513336 O-Ring................................................................................................................. 1
19 1513335 Locknut................................................................................................................ 1
20 1515859 Slinger (Oil) ......................................................................................................... 1
21 a .. . . . Impeller ............................................................................................................... 1
22 1515860 Shaft and Wheel ................................................................................................. 1
23 1515861 Coller................................................................................................................... 1
24 1515862 Gasket................................................................................................................. 1
25 1513435 Gasket................................................................................................................. 1
26 1512588 O-Ring................................................................................................................. 1
27 1513338 Nut........................................................................................................................... 4
28 1515863 Stud ......................................................................................................................... 2

1515850 Turbocharger Kit (Includes Items 3, 7-9, 12, 14-15, 17-18, 24-26) .............................. 1

FOOTNOTES:
a Not Serviced Separately

©2003 HYSTER COMPANY See Service Manual 2-55

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DRIVE PULLEY (Figure 2-27)

WATER PUMP

HP090949

2-56 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DRIVE PULLEY
WATER PUMP

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1513340 Pulley....................................................................................................................... 1
2 1513341 Capscrew ................................................................................................................ 1
3 1513342 Washer .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-57

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

AIR INTAKE MANIFOLD (Figure 2-28)

TIER I ENGINE

HP090950

2-58 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

AIR INTAKE MANIFOLD

TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1513395 Manifold................................................................................................................... 2
2 1513654 Gasket (Manifold) .................................................................................................... 1
3 1513402 Gasket ..................................................................................................................... 2
4 1513403 Capscrew ................................................................................................................ 8
5 1513404 Clamp ...................................................................................................................... 2
6 1513399 Plug ......................................................................................................................... 2
7 1512606 Capscrew ................................................................................................................ 21
8 1513397 Hose ........................................................................................................................ 1
9 1513398 Plate ........................................................................................................................ 1
10 1513401 Connection (Air Intake)............................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 2-59

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

INTAKE MANIFOLD (Figure 2-29)

TIER II ENGINE

HP090859

2-60 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

INTAKE MANIFOLD
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1511952 Plug ......................................................................................................................... 2
2 1513399 Plug ......................................................................................................................... 2
3 1515878 Manifold................................................................................................................... 1
4 1515883 Capscrew ................................................................................................................ 6
5 1513576 Capscrew ................................................................................................................ 1
6 1515884 Capscrew ................................................................................................................ 2
7 1515885 Capscrew ................................................................................................................ 14

©2003 HYSTER COMPANY See Service Manual 2-61

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

EXHAUST MANIFOLD (Figure 2-30)

TIER I ENGINE

HP090951

2-62 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXHAUST MANIFOLD
TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1513390 Exhaust Manifold (Center)....................................................................................... 1
2 1513391 Exhaust Manifold (Front And Rear) ......................................................................... 2
3 1513392 Gasket ..................................................................................................................... 6
4 1513393 Capscrew ................................................................................................................ 12
5 1513394 Spacer ..................................................................................................................... 12

©2003 HYSTER COMPANY See Service Manual 2-63

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

EXHAUST MANIFOLD (Figure 2-31)

TIER II ENGINE

HP090860

2-64 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXHAUST MANIFOLD
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1513391 Exhaust Manifold (Front And Rear) ......................................................................... 2
2 1515880 Exhaust Manifold ..................................................................................................... 1
3 1513392 Gasket ..................................................................................................................... 6
4 1513393 Capscrew ................................................................................................................ 12
5 1513394 Spacer ..................................................................................................................... 12
6 1513337 Stud ......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-65

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

THERMOSTAT HOUSING (Figure 2-32)

HP090824

2-66 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THERMOSTAT HOUSING

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1513396 Housing ................................................................................................................... 1
2 1513405 Seal (Thermostat) ................................................................................................... 1
3 1511952 Plug ......................................................................................................................... 2
4 1512292 Plug ......................................................................................................................... 1
5 1513406 Support.................................................................................................................... 1
6 1513407 Capscrew ................................................................................................................ 1
7 1513408 Hose ........................................................................................................................ 1
8 1513409 Capscrew ................................................................................................................ 2
9 1513410 Gasket ..................................................................................................................... 1
10 1513411 Clamp ...................................................................................................................... 2
11 1512658 Capscrew ................................................................................................................ 3
12 1513412 Capscrew ................................................................................................................ 2
13 1512747 Plug ......................................................................................................................... 1
14 1512588 O-Ring ..................................................................................................................... 1
15 1512587 Plug ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-67

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

TURBOCHARGER PLUMBING (Figure 2-33)

TIER I ENGINE

HP090953

2-68 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TURBOCHARGER PLUMBING
TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1512723 Roller Bearing ......................................................................................................... 2
2 1513426 Elbow....................................................................................................................... 1
3 1513427 Fitting (Union).......................................................................................................... 2
4 1513428 Elbow....................................................................................................................... 1
5 1512588 O-Ring ..................................................................................................................... 1
6 1513429 Union ....................................................................................................................... 2
7 1513430 Seal ......................................................................................................................... 1
8 1513431 Hose ........................................................................................................................ 1
9 1513432 Connection .............................................................................................................. 1
10 1513433 Hose ........................................................................................................................ 1
11 1513434 Hose ........................................................................................................................ 1
12 1513435 Gasket ..................................................................................................................... 1
13 1513436 Elbow....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-69

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TURBOCHARGER PLUMBING (Figure 2-34)

TIER II ENGINE

17
£3"

HP090861

2-70 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TURBOCHARGER PLUMBING
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1512753 Capscrew ................................................................................................................ 2
2 1513426 Elbow....................................................................................................................... 1
3 1512588 O-Ring ..................................................................................................................... 1
4 1513429 Union ....................................................................................................................... 1
5 a .. . . . O-Ring ..................................................................................................................... 2
6 1515894 Fitting....................................................................................................................... 1
6 1515893 Fitting....................................................................................................................... 1
7 1515895 Seal Ring................................................................................................................. 1
8 1515896 Connection .............................................................................................................. 1
9 1515897 Plug ......................................................................................................................... 2
9 1515898 O-Ring ..................................................................................................................... 1
10 a .. . . . Plug ......................................................................................................................... 1
11 1513435 Gasket ..................................................................................................................... 1
12 1513436 Elbow....................................................................................................................... 1
13 1515899 Hose ........................................................................................................................ 1
14 1515900 Hose ........................................................................................................................ 1
15 1515901 Hose ........................................................................................................................ 1
16 1515902 Fitting....................................................................................................................... 1
17 a .. . . . Fitting....................................................................................................................... 1

FOOTNOTES:
a Not Serviced Separately

©2003 HYSTER COMPANY See Service Manual 2-71

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

VALVE COVER (Figure 2-35)

HP090954

2-72 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

VALVE COVER

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1512875 Cap (Filler)............................................................................................................... 1
2 1513439 Seal ......................................................................................................................... 1
3 1513440 Tube (Breather) ....................................................................................................... 1
4 1513437 Valve Cover (Red) ................................................................................................... 1
4 1513438 Valve Cover (Front).................................................................................................. 1
5 1513441 Gasket ..................................................................................................................... 1
6 1513442 Capscrew ................................................................................................................ 16
7 1513443 Isolator..................................................................................................................... 16

©2003 HYSTER COMPANY See Service Manual 2-73

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TURBOCHARGER WATER PLUMBING (Figure 2-36)

TIER I ENGINE

HP090955

2-74 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TURBOCHARGER WATER PLUMBING

TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1512728 Connector (Male)..................................................................................................... 1
2 1513445 Fitting....................................................................................................................... 1
3 1513446 Hose ........................................................................................................................ 1
4 1513447 Nipple ...................................................................................................................... 1
5 1513448 Hose ........................................................................................................................ 1
6 1513449 Hose ........................................................................................................................ 2
7 1513450 Elbow....................................................................................................................... 1
8 1513451 Clamp ...................................................................................................................... 6
9 1513452 Tube......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-75

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CORROSION RESISTOR (Figure 2-37)

HP090956

See Service Manual ©2003 HYSTER COMPANY

2-76 for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CORROSION RESISTOR

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1 1513454 Head........................................................................................................................ 1
2 1513455 Seal ......................................................................................................................... 1
3 1513456 Spring Washer......................................................................................................... 1
4 1513457 Adapter (Filter Head)............................................................................................... 1
5 1513458 Shaft (Shut-Off Valve) ............................................................................................. 1
6 1513459 Washer .................................................................................................................... 1
7 1513460 Capscrew ................................................................................................................ 1
8 1513461 O-Ring ..................................................................................................................... 2
9 1513462 Capscrew ................................................................................................................ 1
10 1513463 Element (Corrosion Resistor) .................................................................................. 1
11 1512658 Capscrew ................................................................................................................ 2
12 1512525 Washer .................................................................................................................... 1
13 1512607 Washer .................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-77

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

OIL COOLER WATER PLUMBING (Figure 2-38)

TIER I ENGINE

HP090959

2-78 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL COOLER WATER PLUMBING

TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1513465 Housing (Engine Heater)......................................................................................... 1
1 1513116 Plug ......................................................................................................................... 1
2 1512747 Plug ......................................................................................................................... 1
3 1513466 Washer .................................................................................................................... 1
4 1513467 Plug ......................................................................................................................... 1
5 1513468 Housing (Engine Heater)......................................................................................... 1
6 1513469 Gasket ..................................................................................................................... 1
7 1511952 Plug ......................................................................................................................... 6
8 1513470 Cover ....................................................................................................................... 1
9 1513471 Gasket ..................................................................................................................... 1
10 1512594 Capscrew ................................................................................................................ 18
11 1513472 Capscrew ................................................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 2-79

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

OIL COOLER WATER PLUMBING (Figure 2-39)

TIER II ENGINE

HP090862

2-80 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OIL COOLER WATER PLUMBING

TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1512594 Capscrew ................................................................................................................ 18
2 1511952 Plug ......................................................................................................................... 1
3 1513470 Cover ....................................................................................................................... 6
4 1513471 Gasket ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-81

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WATER PUMP (Figure 2-40)

HP090957

2-82 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WATER PUMP

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly (Tier I Engine) ................................................................................. 1

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1
1513474 Water Pump ............................................................................................................ 1
1 1513475 O-Ring................................................................................................................. 1
2 1513476 Gasket................................................................................................................. 1
3 1513477 Ball Bearing......................................................................................................... 1
4 1513478 O-Ring................................................................................................................. 1
5 1513479 Retaining Ring .................................................................................................... 1
6 1513480 Seal..................................................................................................................... 1
7 1513481 Retaining Ring .................................................................................................... 1
8 1513482 Oil Seal ............................................................................................................... 1
9 1513483 Impeller ............................................................................................................... 1
10 1513484 Shaft.................................................................................................................... 1
11 1513485 Gear .................................................................................................................... 1
12 1513486 Body.................................................................................................................... 1
13 1513487 O-Ring................................................................................................................. 1
14 1512703 Capscrew ............................................................................................................ 3
15 1511952 Plug..................................................................................................................... 1
16 1513116 Plug..................................................................................................................... 1
17 1512858 Washer................................................................................................................ 2
18 1513488 Connection.......................................................................................................... 1
19 1512710 Capscrew ............................................................................................................ 3
20 1512005 Capscrew ............................................................................................................ 2
21 1513489 Cover................................................................................................................... 1
22 1512590 Nipple.................................................................................................................. 1
23 1512588 O-Ring ............................................................................................................ 1
24 1512587 Plug..................................................................................................................... 2
25 1512588 O-Ring ............................................................................................................ 1

1513490 Repair Kit Water Pump (Includes Items 3-9, 13)................................................. 1

©2003 HYSTER COMPANY See Service Manual 2-83

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

EXHAUST CONNECTION (Figure 2-41)

TIER I ENGINE

HP090958

2-84 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXHAUST CONNECTION
TIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

1490926 Engine Assembly ......................................................................................................... 1

1 1513691 Connection (Outlet) ................................................................................................. 1
2 1513491 Clamp ...................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-85

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRING ACCESSORIES (Figure 2-42)

ELECTRONIC CONTROL MODULE
TIER II ENGINE

HP090863

2-86 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRING ACCESSORIES
ELECTRONIC CONTROL MODULE
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly ......................................................................................................... 1

1 1515906 Washer .................................................................................................................... 3
2 1515907 Strap Clamp ............................................................................................................ 1
3 1512783 Nut........................................................................................................................... 3
4 1515908 Bracket .................................................................................................................... 1
5 1515694 Nut........................................................................................................................... 1
6 1512594 Capscrew ................................................................................................................ 2
7 1512761 Capscrew ................................................................................................................ 5
8 1515909 Capscrew ................................................................................................................ 3
9 1515910 Wiring Harness........................................................................................................ 1
10 1515911 Wiring Harness........................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 2-87

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

STARTER MOTOR (Figure 2-43)

TIER II ENGINE

HP090725

2-88 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

STARTER MOTOR
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1533735 Starting Motor.......................................................................................................... 1
1 1533736 Strap (Ground) ........................................................................................................ 1
2 1514562 Capscrew ................................................................................................................ 3

©2003 HYSTER COMPANY See Service Manual 2-89

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

RADIATOR PLUMBING (Figure 2-44)

TIER II ENGINE

HP090858

2-90 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

RADIATOR PLUMBING
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1515873 Washer .................................................................................................................... 1
2 1512645 Capscrew ................................................................................................................ 1
3 1515874 Connector................................................................................................................ 1
4 a .. . . . Manifold................................................................................................................... 1
5 1515875 Hose ........................................................................................................................ 1

FOOTNOTES:
a Not Serviced Separately

©2003 HYSTER COMPANY See Service Manual 2-91

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

VIBRATION DAMPER (Figure 2-45)

TIER II ENGINE

HP090839

2-92 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

VIBRATION DAMPER
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1515691 Capscrew ................................................................................................................ 5
2 1515692 Pulley....................................................................................................................... 1
3 1512598 Damper.................................................................................................................... 1
4 1512602 Plate ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 2-93

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

AIR TRANSFER CONNECTION (Figure 2-46)

TIER II ENGINE

HP090849

2-94 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

AIR TRANSFER CONNECTION

TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1515785 Pipe ......................................................................................................................... 1
2 1513191 Plug ......................................................................................................................... 1
3 1515786 Nipple ...................................................................................................................... 1
4 1515787 O-Ring ..................................................................................................................... 1
5 1515788 Clamp ...................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-95

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

AIR OUTLET CONNECTION (Figure 2-47)

TIER II ENGINE

HP090848

2-96 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

AIR OUTLET CONNECTION

TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1515780 Hose ........................................................................................................................ 1
2 1515781 Clamp ...................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-97

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

AIR INTAKE CONNECTION (Figure 2-48)

TIER II ENGINE

HP090847

2-98 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

AIR INTAKE CONNECTION

TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly ......................................................................................................... 1

1 1515774 Connection .............................................................................................................. 1
2 1515775 Gasket ..................................................................................................................... 1
3 1515777 Capscrew ................................................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 2-99

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

FUEL FILTER PLUMBING (Figure 2-49)

TIER II ENGINE

HP0990843

2-100 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FUEL FILTER PLUMBING

TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1515711 Hose ........................................................................................................................ 1
2 1512739 Fitting....................................................................................................................... 1
3 1512740 O-Ring ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-101

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL ACCESSORIES (Figure 2-50)

TIER II ENGINE

HP090840

2-102 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL ACCESSORIES
TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1515695 Wire Harness .......................................................................................................... 1
2 1515694 Nut........................................................................................................................... 1
3 1515696 Bracket .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-103

for service procedures.
 UNIT CODE A222
04/2003
WORLD WIDE

COOLANT HEATER STARTING AID (Figure 2-51)

TIER II ENGINE

HP090837

See Service Manual ©2003 HYSTER COMPANY

2-104 for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

COOLANT HEATER STARTING AID

TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1528618 Engine Assembly (Tier II Engine) ................................................................................ 1

1 1512710 Capscrew ................................................................................................................ 3
2 a .. . . . Plate ........................................................................................................................ 1
3 1513469 Gasket ..................................................................................................................... 1
4 1512850 Capscrew ................................................................................................................ 1

FOOTNOTES:
a Not Serviced Separately

©2003 HYSTER COMPANY See Service Manual 2-105

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

AIR FILTER (Figure 2-52)

TIER I ENGINE
(⇒S/N A222E-01536X)

HP090427

2-106 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

AIR FILTER
TIER I ENGINE
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 292683 Lockwasher.................................................................................................................. 6
2 1347067 Switch (Restriction)...................................................................................................... 1
3 889657 Inlet (Air) ...................................................................................................................... 1
4 889652 Tube ............................................................................................................................. 1
5 889658 Fitting........................................................................................................................... 1
6 889650 Hose ............................................................................................................................ 1
7 889659 Tube ............................................................................................................................. 1
8 889661 Clamp .......................................................................................................................... 2
9 889548 Hose ............................................................................................................................ 1
10 1390722 Clamp .......................................................................................................................... 1
11 889671 Clamp .......................................................................................................................... 4
12 889672 Clamp .......................................................................................................................... 1
13 136681 Capscrew..................................................................................................................... 4
14 292528 Capscrew..................................................................................................................... 2
15 320157 Washer ........................................................................................................................ 4
16 292681 Lockwasher.................................................................................................................. 4
17 320161 Washer ........................................................................................................................ 2
18 889662 Filter (Altered) .............................................................................................................. 1
19 .. . . . Body ........................................................................................................................ 1
20 889664 Element (Primary) ................................................................................................... 1
21 889666 Element (Secondary) .............................................................................................. 1
22 1455338 O-Ring ..................................................................................................................... 1
23 383063 Clamp ...................................................................................................................... 1
24 252793 Nut........................................................................................................................... 2
25 383064 Baffle ....................................................................................................................... 1
26 1455339 Cup.......................................................................................................................... 1
27 141276 Valve........................................................................................................................ 1
28 141331 Cap (Indicator)......................................................................................................... 1
29 889678 Clamp .......................................................................................................................... 2
30 132860 Capscrew..................................................................................................................... 4
31 216877 Nut ............................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 2-107

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

AIR FILTER (Figure 2-53)

TIER I ENGINE
(S/N A222E-01537X⇒)

HP090428

2-108 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

AIR FILTER
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 1456341 Band (Mounting) .......................................................................................................... 2

2 1490765 Filter............................................................................................................................. 1
2 1456799 Element ....................................................................................................................... 1
2 1456802 Element (Safety) .......................................................................................................... 1
3 1456342 Pre-Filter ...................................................................................................................... 1
4 1347067 Switch (Restriction) (Restriction) ................................................................................. 1
5 1456348 Hose (Intake) ............................................................................................................... 1
6 a 1382393 Clamp .......................................................................................................................... 1
6 b 1507395 Clamp .......................................................................................................................... 1
7 a 1390722 Clamp .......................................................................................................................... 1
7 b 1507394 Clamp .......................................................................................................................... 1
8 385516 Spacer ......................................................................................................................... 4
9 292683 Lockwasher.................................................................................................................. 4
10 216877 Nut ............................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N A222E-1551
b S/N A222E-1552 ⇒

©2003 HYSTER COMPANY See Service Manual 2-109

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

AIR FILTER (Figure 2-54)

TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP091010

2-110 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

AIR FILTER
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1456341 Band ............................................................................................................................ 2

2 1490765 Filter............................................................................................................................. 1
2 1456799 Element ................................................................................................................... 1
2 1456802 Element (Safety)...................................................................................................... 1
2 2044181 Valve........................................................................................................................ 1
2 1458366 Cover ....................................................................................................................... 1
3 1456342 Pre-Filter ...................................................................................................................... 1
4 1347067 Switch (Restriction)...................................................................................................... 1
5 1456348 Hose ............................................................................................................................ 1
6 1510117 Capscrew..................................................................................................................... 8
7 1460477 Nut ............................................................................................................................... 8
8 1507395 Clamp .......................................................................................................................... 1
9 1507394 Clamp .......................................................................................................................... 1
10 1496127 Tube ............................................................................................................................. 1
11 1496056 Tube ............................................................................................................................. 1
12 1476863 Sleeve.......................................................................................................................... 2
13 1476861 Clamp .......................................................................................................................... 2
14 1476860 Clamp .......................................................................................................................... 2
15 1391427 Clamp .......................................................................................................................... 1
16 1496151 Bracket......................................................................................................................... 1
17 287854 Capscrew..................................................................................................................... 2
18 320160 Washer ........................................................................................................................ 2
19 292682 Lockwasher.................................................................................................................. 2
20 1525377 Bracket......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-111

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ENGINE MOUNT (Figure 2-55)

HP090417

2-112 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ENGINE MOUNT

ITEM PART NO. DESCRIPTION QTY

1 889561 Mount (Front) ............................................................................................................... 1

2 889676 Bracket (RH) ................................................................................................................ 1
3 889677 Bracket (LH)................................................................................................................. 1
4 18635 Capscrew..................................................................................................................... 1
5 221358 Nut ............................................................................................................................... 3
6 292683 Lockwasher.................................................................................................................. 4
7 293646 Capscrew..................................................................................................................... 4
8 296430 Washer ........................................................................................................................ 2
9 292687 Lockwasher.................................................................................................................. 2
10 292581 Capscrew..................................................................................................................... 2
11 1388117 Mount (RH) .................................................................................................................. 1
12 1388252 Mount (LH)................................................................................................................... 1
13 18602 Capscrew..................................................................................................................... 8
14 15160 Lockwasher.................................................................................................................. 8
15 221777 Washer ........................................................................................................................ 2
16 159367 Mount........................................................................................................................... 2
17 159368 Washer ........................................................................................................................ 2
18 18631 Capscrew..................................................................................................................... 2
19 1329259 Capscrew (Flywheel To Flexplate) ............................................................................... 8
20 292682 Lockwasher (Flywheel To Flexplate)............................................................................ 8

©2003 HYSTER COMPANY See Service Manual 2-113

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

COOLING (Figure 2-56)

(⇒S/N A222E-01536X)

HP090430

2-114 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

COOLING
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 885732 Radiator ....................................................................................................................... 1

2 1452978 Radiator (Water) ...................................................................................................... 1
3 888021 Reservoir............................................................................................................. 1
4 1454146 Cap ................................................................................................................. 1
5 1452979 Radiator (Oil) ........................................................................................................... 1
6 1452980 Shroud..................................................................................................................... 1
7 885739 Isolator..................................................................................................................... 8
8 368255 Hose ............................................................................................................................ 1
9 888186 Hose ............................................................................................................................ 1
10 112989 Clamp .......................................................................................................................... 6
11 885772 Baffle (Main) ................................................................................................................ 1
12 885773 Baffle (LH) ................................................................................................................... 1
13 885774 Baffle (RH) ................................................................................................................... 1
14 136681 Capscrew..................................................................................................................... 10
15 320157 Washer ........................................................................................................................ 6
16 292681 Lockwasher.................................................................................................................. 10
17 239503 Nut ............................................................................................................................... 6
18 885750 Tie Rod ........................................................................................................................ 2
19 888188 Tube ............................................................................................................................. 1
20 293653 Capscrew..................................................................................................................... 8
21 302402 Nut ............................................................................................................................... 8
22 296422 Washer ........................................................................................................................ 8
23 111330 Fitting........................................................................................................................... 1
24 1151275 Hose ............................................................................................................................ 1
25 1151271 Hose ............................................................................................................................ 1
26 168718 Clamp .......................................................................................................................... 4
27 888187 Hose ............................................................................................................................ 2
28 127045 Clamp .......................................................................................................................... 4
29 136692 Nut ............................................................................................................................... 12
30 292682 Lockwasher.................................................................................................................. 2
31 2004005 Strap Clamp................................................................................................................. 5
32 284521 Washer ........................................................................................................................ 8
33 353310 Clamp .......................................................................................................................... 1
34 133484 Grommet...................................................................................................................... 1
35 322480 Fitting........................................................................................................................... 1
36 888191 Tube ............................................................................................................................. 1
37 320159 Washer ........................................................................................................................ 4
38 169230 Hose ............................................................................................................................ 1
39 888185 Tube ............................................................................................................................. 1
40 885739 Isolator ......................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 2-115

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

COOLING (Figure 2-57)

TIER I ENGINE
(S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565)

HP090431

2-116 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

COOLING
TIER I ENGINE
(S/N A222E-01537X⇔S/N A222E-01562Z INC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1482719 Bracket (RH) ................................................................................................................ 1

2 1482720 Bracket (LH)................................................................................................................. 1
3 1388268 Plate ............................................................................................................................ 2
4 1385150 Radiator ....................................................................................................................... 1
5 1482710 Plate ............................................................................................................................ 2
6 1482711 Baffle ........................................................................................................................... 1
7 112989 Clamp .......................................................................................................................... 4
8 16165 Fitting........................................................................................................................... 2
9 130845 Clamp .......................................................................................................................... 4
10 201757 Fitting........................................................................................................................... 1
11 12881 Drain Valve .................................................................................................................. 1
12 201797 Fitting........................................................................................................................... 1
13 17343 Fitting........................................................................................................................... 1
14 168718 Clamp .......................................................................................................................... 1
15 196898 Capscrew..................................................................................................................... 6
16 156133 Nut ............................................................................................................................... 6
17 14388 Fitting........................................................................................................................... 1
18 16798 Fitting........................................................................................................................... 2
19 127045 Clamp .......................................................................................................................... 2
20 17314 Fitting........................................................................................................................... 1
21 292683 Lockwasher.................................................................................................................. 4
22 886750 Pin ............................................................................................................................... 2
23 885739 Isolator ......................................................................................................................... 4
24 284521 Washer ........................................................................................................................ 4
25 136692 Nut ............................................................................................................................... 8
26 292681 Lockwasher.................................................................................................................. 6
27 287851 Capscrew..................................................................................................................... 6
28 174413 Capscrew..................................................................................................................... 15
29 320161 Washer ........................................................................................................................ 4
30 216877 Nut ............................................................................................................................... 4
31 246001 Capscrew..................................................................................................................... 4
32 119055 Cap (Radiator) ............................................................................................................. 1
33 14512 Fitting........................................................................................................................... 1
34 14555 Fitting........................................................................................................................... 1
35 816360 Hose ............................................................................................................................ 1
36 1393117 Hose ............................................................................................................................ 1
37 156510 Hose ............................................................................................................................ 1
38 368255 Hose ............................................................................................................................ 1
39 134976 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 2-117

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

COOLING (Figure 2-58)

TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

15,16 19 26

HP060021

2-118 See Service Manual

for service procedures. ©2003 HYSTER COMPANY
 UNIT CODE A222
04/2003 WORLD WIDE

COOLING
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1523805 Bracket (RH) ................................................................................................................ 1

2 1523806 Bracket (LH)................................................................................................................. 1
3 1523807 Bracket (RH) ................................................................................................................ 1
4 1523808 Bracket (LH)................................................................................................................. 1
5 1499045 Radiator (☞ Figure 2-59) ........................................................................................... 1
6 112989 Clamp .......................................................................................................................... 4
7 16165 Fitting........................................................................................................................... 2
8 130845 Clamp .......................................................................................................................... 4
9 201757 Fitting........................................................................................................................... 1
10 12881 Drain Valve .................................................................................................................. 1
11 201797 Fitting........................................................................................................................... 1
12 17215 Fitting........................................................................................................................... 1
13 16818 Capscrew..................................................................................................................... 1
14 14388 Fitting........................................................................................................................... 1
15 16798 Fitting........................................................................................................................... 1
16 127045 Clamp .......................................................................................................................... 1
17 184657 Fitting........................................................................................................................... 1
18 17314 Fitting........................................................................................................................... 1
19 1483246 Hose ............................................................................................................................ 1
20 156510 Hose ............................................................................................................................ 1
21 368255 Hose ............................................................................................................................ 1
22 816360 Hose ............................................................................................................................ 1
23 134976 Hose ............................................................................................................................ 1
24 1476852 Switch .......................................................................................................................... 1
25 119055 Cap .............................................................................................................................. 1
26 129563 Strap Clamp................................................................................................................. AR
27 1528722 Baffle ........................................................................................................................... 1
28 287851 Capscrew..................................................................................................................... 6
29 292681 Lockwasher.................................................................................................................. 6
30 1519855 Isolator ......................................................................................................................... 4
31 1460477 Nut ............................................................................................................................... 8
32 1528888 Nut (Flanged)............................................................................................................... 8
33 1510117 Capscrew..................................................................................................................... 8
34 1528889 Capscrew..................................................................................................................... 4
35 15156 Lockwasher.................................................................................................................. 6
36 18545 Capscrew..................................................................................................................... 6

©2003 HYSTER COMPANY See Service Manual 2-119

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

RADIATOR (Figure 2-59)

TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP060010

2-120 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

RADIATOR
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1499045 Radiator ....................................................................................................................... 1

1 1514714 Hydraulic Oil Cooler ................................................................................................ 1
2 1514715 Radiator................................................................................................................... 1
3 1450085 Oil Cooler ................................................................................................................ 1
4 1450087 Oil Cooler (Water) ................................................................................................... 1
5 1514716 Windshield............................................................................................................... 1
6 1450086 Hose ........................................................................................................................ 1
7 1514718 Cell .......................................................................................................................... 2
8 1514719 Hose (Overflow) ...................................................................................................... 1
9 1514720 Cell .......................................................................................................................... 4
10 1514721 Screw ...................................................................................................................... 16
11 292514 Capscrew ................................................................................................................ 10
12 292522 Capscrew ................................................................................................................ 4
13 1514722 Lock Ring ................................................................................................................ 16
14 1514723 Lock Ring ................................................................................................................ 16
15 1514726 Spring ...................................................................................................................... 16
16 1514727 Spring ...................................................................................................................... 10
17 1514728 Clamp ...................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-121

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

EXHAUST (Figure 2-60)

(⇒S/N A222E-01536X)

HP090432

2-122 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXHAUST
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 885883 Fitting........................................................................................................................... 1
2 885888 Tube ............................................................................................................................. 1
3 885890 Fitting........................................................................................................................... 1
4 885894 Tube ............................................................................................................................. 1
5 885898 Tube ............................................................................................................................. 1
6 885906 Muffler.......................................................................................................................... 1
7 885912 Tube ............................................................................................................................. 1
8 885917 Bracket......................................................................................................................... 1
9 885918 Bracket......................................................................................................................... 1
10 885921 Shield........................................................................................................................... 1
11 885926 Bracket......................................................................................................................... 1
12 885927 Gasket ......................................................................................................................... 2
13 885928 Gasket ......................................................................................................................... 2
14 292563 Capscrew..................................................................................................................... 16
15 292685 Lockwasher.................................................................................................................. 16
16 292600 Nut ............................................................................................................................... 16
17 293648 Capscrew..................................................................................................................... 4
18 292683 Lockwasher.................................................................................................................. 20
19 216877 Nut ............................................................................................................................... 20
20 293650 Capscrew..................................................................................................................... 4
21 292527 Capscrew..................................................................................................................... 4
22 136749 Capscrew..................................................................................................................... 8
23 292681 Lockwasher.................................................................................................................. 4
24 246001 Capscrew..................................................................................................................... 8
25 885929 Gasket ......................................................................................................................... 2
26 292526 Capscrew..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 2-123

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

EXHAUST (Figure 2-61)

(S/N A222E-01537X⇒)

HP090433

2-124 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXHAUST
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 380114 Muffler.......................................................................................................................... 1
2 888958 Bracket......................................................................................................................... 2
3 1384661 Nut ............................................................................................................................... 4
4 889778 Shield........................................................................................................................... 1
5 889746 Tube (Outlet) ................................................................................................................ 1
6 889745 Tube ............................................................................................................................. 1
7 889744 Tube ............................................................................................................................. 1
8 889743 Tube ............................................................................................................................. 1
9 889742 Tube ............................................................................................................................. 1
10 331342 Tube ............................................................................................................................. 1
11 131878 Clamp .......................................................................................................................... 7
12 889738 Bracket......................................................................................................................... 2
13 889739 Bracket......................................................................................................................... 1
14 889741 Clamp .......................................................................................................................... 3
15 136749 Capscrew..................................................................................................................... 4
16 132860 Capscrew..................................................................................................................... 6
17 292528 Capscrew..................................................................................................................... 4
18 320158 Washer ........................................................................................................................ 10
19 292681 Lockwasher.................................................................................................................. 4
20 292683 Lockwasher.................................................................................................................. 10

©2003 HYSTER COMPANY See Service Manual 2-125

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

EXHAUST (Figure 2-62)

TIER I ENGINE
(S/N A222E-01538X⇔S/N A222E-01562Z INC. 1564-1565)

HP090434

2-126 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXHAUST
TIER I ENGINE
(S/N A222E-01538X⇔S/N A222E-01562Z INC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 380114 Muffler.......................................................................................................................... 1
2 1473520 Bracket......................................................................................................................... 2
3 131878 Clamp .......................................................................................................................... 3
4 1482673 Tube ............................................................................................................................. 1
5 1490329 Bracket......................................................................................................................... 1
6 1482674 Tube ............................................................................................................................. 1
7 885739 Isolator ......................................................................................................................... 4
8 292682 Lockwasher.................................................................................................................. 4
9 292515 Capscrew..................................................................................................................... 4
10 1322010 Clamp .......................................................................................................................... 2
11 1331909 Flex Tube ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-127

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003
EXHAUST (Figure 2-63)
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)
2-128 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXHAUST
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1513898 Muffler.......................................................................................................................... 1
2 1525509 Exhaust Pipe ............................................................................................................... 1
3 134881 Clamp .......................................................................................................................... 3
4 1525510 Bracket......................................................................................................................... 2
5 1525508 Exhaust Pipe ............................................................................................................... 1
6 131878 Clamp .......................................................................................................................... 1
7 1528151 Bracket......................................................................................................................... 1
8 1497564 Flex Tube ..................................................................................................................... 1
9 1528252 Exhaust Pipe ............................................................................................................... 1
10 1497569 Clamp .......................................................................................................................... 2
11 71368 Mount........................................................................................................................... 12
12 284521 Washer ........................................................................................................................ 8
13 292683 Lockwasher.................................................................................................................. 4
14 292533 Capscrew..................................................................................................................... 6
15 1525511 Bracket......................................................................................................................... 1
16 320161 Washer ........................................................................................................................ 2
17 302402 Nut ............................................................................................................................... 2
18 1527019 Heat Shield .................................................................................................................. 1
19 1529079 Exhaust Pipe ............................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-129

for service procedures.
NOTES

2-130
 UNIT CODE A222
04/2003 WORLD WIDE

3 FUEL SYSTEM

3 FUEL SYSTEM
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

ELECTRONIC FOOT PEDAL MOUNT

TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 3-18
THROTTLE AND BRAKE ARRANGEMENT
SHEET 1 OF 2
TIER I ENGINE
S/N A222E-01537X⇒................................................................................................................................ 3-2
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 3-10
SHEET 2 OF 2
TIER I ENGINE
S/N A222E-01537X⇒................................................................................................................................ 3-6
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 3-14
THROTTLE PEDAL
TIER I ENGINE
⇒S/N A222E-01562Z INC. 1564-1565 ....................................................................................................... 3-16
THROTTLE PEDAL ASSEMBLY
ELECTRONIC
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 3-20

©2003 HYSTER COMPANY See Service Manual 3-1

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

THROTTLE AND BRAKE ARRANGEMENT (Figure 3-1)

SHEET 1 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

--
UllLUIlrl
TREADLE
0<_.
£)3 63
65 49
82
[ 96
27
60 79
79

48

62 60
64 29
85 24

44 39
45 67
74 CHECKPORT 3: CHARGING VALVE

55 36

WARNING SWITCH

77
54 22
55
20 93
PRESSURE RELIEF VALVE
48

32
28
76

23 88
58
67
33
9.3 HPa (1350 psil 16 7 -101
46
89 23 100
74
47

19 HP130744

3-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THROTTLE AND BRAKE ARRANGEMENT

SHEET 1 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 14494 Fitting........................................................................................................................... 3
2 14561 Fitting........................................................................................................................... 2
3 15011 Nut ............................................................................................................................... 4
4 15054 Nut ............................................................................................................................... 6
5 15055 Nut ............................................................................................................................... 2
6 15058 Nut ............................................................................................................................... 4
7 15127 Washer ........................................................................................................................ 6
8 15134 Washer ........................................................................................................................ 6
9 15135 Washer ........................................................................................................................ 4
10 15154 Lockwasher.................................................................................................................. 4
11 15155 Lockwasher.................................................................................................................. 2
12 15156 Lockwasher.................................................................................................................. 4
13 16540 Fitting........................................................................................................................... 3
14 16541 Fitting........................................................................................................................... 1
15 16544 Fitting........................................................................................................................... 2
16 16558 Fitting........................................................................................................................... 3
17 16543 Fitting........................................................................................................................... 1
18 16559 Fitting........................................................................................................................... 1
19 16561 Fitting........................................................................................................................... 1
20 16562 Fitting........................................................................................................................... 2
21 16745 Fitting........................................................................................................................... 1
22 16805 Capscrew..................................................................................................................... 2
23 16883 Fitting........................................................................................................................... 2
24 16909 Fitting........................................................................................................................... 2
25 16918 Capscrew..................................................................................................................... 1
26 16955 Fitting........................................................................................................................... 1
27 16969 Fitting........................................................................................................................... 2
28 16970 Fitting........................................................................................................................... 1
29 16987 Fitting........................................................................................................................... 1
30 16989 Fitting........................................................................................................................... 2
31 16999 Fitting........................................................................................................................... 1
32 17038 Fitting........................................................................................................................... 1
33 17061 Fitting........................................................................................................................... 2
34 17062 Fitting........................................................................................................................... 3
35 17063 Fitting........................................................................................................................... 1
36 17218 Fitting........................................................................................................................... 3
37 17319 Fitting........................................................................................................................... 5
38 17776 Fitting........................................................................................................................... 1
39 17777 Fitting........................................................................................................................... 1
40 17783 Fitting........................................................................................................................... 2
41 18471 Capscrew..................................................................................................................... 1
42 18475 Capscrew..................................................................................................................... 2
43 18482 Capscrew..................................................................................................................... 2
44 18515 Washer ........................................................................................................................ 2
45 18518 Capscrew..................................................................................................................... 2
46 102906 Hose ............................................................................................................................ 2
47 110174 Fitting........................................................................................................................... 1
48 111326 Hose ............................................................................................................................ 2
49 117265 Hose ............................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 3-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

THROTTLE AND BRAKE ARRANGEMENT

SHEET 1 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

50 129563 Strap Clamp................................................................................................................. AR

51 131460 Fitting ........................................................................................................................... 3
52 138811 Fitting ........................................................................................................................... 1
53 165278 Hose ............................................................................................................................ 1
54 167900 Hose ............................................................................................................................ 1
55 184761 Fitting ........................................................................................................................... 2
56 189369 Hose ............................................................................................................................ 1
57 201776 Fitting ........................................................................................................................... 1
58 201779 Fitting ........................................................................................................................... 1
59 210846 Hose ............................................................................................................................ 1
60 238197 Hose ............................................................................................................................ 2
61 239503 Nut ............................................................................................................................... 8
62 292519 Capscrew..................................................................................................................... 2
63 292681 Lockwasher.................................................................................................................. 8
64 292682 Lockwasher.................................................................................................................. 8
65 293617 Capscrew..................................................................................................................... 8
66 318446 Hose ............................................................................................................................ 1
67 816117 Fitting (Quick Disconnect)............................................................................................ 2
68 886559 Fitting ........................................................................................................................... 1
69 887857 Pressure Switch........................................................................................................... 1
70 887870 Pressure Switch........................................................................................................... 1
71 887912 Tube Assembly ............................................................................................................ 2
72 887944 Tube Assembly ............................................................................................................ 1
73 887945 Tube Assembly ............................................................................................................ 1
74 887952 Tube Assembly ............................................................................................................ 1
75 887953 Tube Assembly ............................................................................................................ 1
76 888329 Seal ............................................................................................................................. 3
77 888349 Fitting ........................................................................................................................... 1
78 888356 Fitting ........................................................................................................................... 3
79 888509 Hose ............................................................................................................................ 2
80 1307706 Hose ............................................................................................................................ 1
81 1330171 Shuttle Valve................................................................................................................ 1
82 1332206 Pressure Switch........................................................................................................... 2
83 1332207 Fitting ........................................................................................................................... 1
84 1496496 Accumulator (☞ Figure 8-5) ....................................................................................... 1
85 1373514 Fitting ........................................................................................................................... 1
86 1373681 Fitting ........................................................................................................................... 2
87 1376844 Bracket......................................................................................................................... 2
88 1383501 Pressure Reducing Valve ............................................................................................ 1
89 1383517 Solenoid Valve ............................................................................................................. 2
90 1385282 Hose ............................................................................................................................ 1
91 1385639 Spacer ......................................................................................................................... 1
92 1388223 Tube ............................................................................................................................. 2
93 1394055 Relief Valve.................................................................................................................. 1
94 1464434 Hose ............................................................................................................................ 1
95 1471667 Accumulator Charge Valve .......................................................................................... 1
96 1471879 Brake Valve.................................................................................................................. 2
97 1490337 Hose ............................................................................................................................ 1
98 1490094 Filter Assembly ............................................................................................................ 1

3-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THROTTLE AND BRAKE ARRANGEMENT

SHEET 1 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

99 1493566 Tube Assembly ............................................................................................................ 1

100 1493607 Hose Assembly............................................................................................................ 1
101 885168 Manifold ....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 3-5

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

THROTTLE AND BRAKE ARRANGEMENT (Figure 3-2)

SHEET 2 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

THROTTLE
TREA01E

lÿ'L

VALVE SOLENOID
THROTTLE
.3
|
-.

THROTTLE
SLAVE CYLINDER

Q11 CHECK 26 23
° VALVE

TO MAIN VLV 4 CON P (REF 0 IV 1900)

REF DIV 700

OIL COOLER TO MAIN VLV 3 CON P (REF DIV 1900)

TO MAIN VLVS CON T (REF DIV 1900)

40 : M
41 HE
THERMOSTATIC
BYPASS VALVE

REF DIV 1900 88B024)

HYORO TANK (REF DIV 1900)

REF DIV 1900 888024)

HP130745

3-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THROTTLE AND BRAKE ARRANGEMENT

SHEET 2 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 117265 Hose ............................................................................................................................ 2

2 888507 Fitting........................................................................................................................... 4
3 888329 Seal ............................................................................................................................. 3
4 888350 Fitting........................................................................................................................... 1
5 886287 Fitting........................................................................................................................... 1
6 886545 Fitting........................................................................................................................... 1
7 189369 Hose ............................................................................................................................ 1
8 815937 Hose ............................................................................................................................ 1
9 887882 Switch (Pressure) ........................................................................................................ 1
10 287816 Capscrew..................................................................................................................... 4
11 136687 Nut ............................................................................................................................... 7
12 292680 Lockwasher.................................................................................................................. 6
13 888831 Pedal............................................................................................................................ 1
14 16558 Fitting........................................................................................................................... 3
15 1383517 Solenoid Valve ............................................................................................................. 2
16 16969 Fitting........................................................................................................................... 2
17 120779 Hose ............................................................................................................................ 2
18 1493575 Hose ............................................................................................................................ 1
19 885162 Slave Cylinder.............................................................................................................. 1
20 15005 Nut ............................................................................................................................... 4
21 177946 Washer ........................................................................................................................ 1
22 1459348 Rod .............................................................................................................................. 1
23 292682 Lockwasher.................................................................................................................. 8
24 292514 Capscrew..................................................................................................................... 4
25 320156 Washer ........................................................................................................................ 2
26 292501 Capscrew..................................................................................................................... 2
27 888500 Mount (Valve)............................................................................................................... 1
28 292519 Capscrew..................................................................................................................... 2
29 1339536 Spacer ......................................................................................................................... 2
30 97540 Fitting........................................................................................................................... 2
31 16992 Fitting........................................................................................................................... 4
32 1493576 Hose ............................................................................................................................ 2
33 17066 Fitting........................................................................................................................... 1
34 222369 Fitting........................................................................................................................... 1
35 30374 Clamp .......................................................................................................................... 1
36 816232 Check Valve ................................................................................................................. 1
37 1493605 Hose ............................................................................................................................ 1
38 1493606 Hose ............................................................................................................................ 1
39 1388238 Hose ............................................................................................................................ 1
40 17054 Fitting........................................................................................................................... 1
41 16562 Fitting........................................................................................................................... 2
42 83846 Fitting........................................................................................................................... 1
43 1388209 Valve (Thermal By-Pass) ............................................................................................. 1
44 18542 Capscrew..................................................................................................................... 2
45 15134 Washer ........................................................................................................................ 6
46 15056 Nut ............................................................................................................................... 2
47 15156 Lockwasher.................................................................................................................. 4
48 201776 Fitting........................................................................................................................... 1
49 1493572 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 3-7

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

THROTTLE AND BRAKE ARRANGEMENT

SHEET 2 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

50 17318 Fitting ........................................................................................................................... 1

51 17319 Fitting ........................................................................................................................... 5
52 17306 Fitting ........................................................................................................................... 1
53 14686 Fitting ........................................................................................................................... 3
54 14494 Fitting ........................................................................................................................... 3
55 17783 Fitting ........................................................................................................................... 2
56 1490285 Hose ............................................................................................................................ 1
57 886554 Fitting ........................................................................................................................... 1
58 1493574 Valve ............................................................................................................................ 1

3-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

3-9
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

THROTTLE AND BRAKE ARRANGEMENT (Figure 3-3)

SHEET 1 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

DECLUTCH BRAKE
TREADLE
58, 60, 62, 89 58, 60, 62, 89
REF SWITCH PRESSURE, 72
13
96

SHUTTLE VALVE
REF SWITCH PRESSURE
69 FRONT WET BRAKES 7 72
10
1\ 7Q 51 66
25 ACCUMULATOR
77
26, 50 29 80

BRAKE FILTER

PRESSURE j-

68
REDUCE *
OIL FILTER „ VALVL. ?1

BRAKE PUMP

REF DIV 1900

26 PRESSURE
RELIEF
VALVE

PARK
BRAKE RETURN MANIFOLD
3 /47
5L<ÿ58, 60, 95
SWITCH 87 4'7, 42,82 K

HP130303

3-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THROTTLE AND BRAKE ARRANGEMENT

SHEET 1 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 14494 Fitting........................................................................................................................... 2
2 14561 Fitting........................................................................................................................... 2
3 15011 Nut ............................................................................................................................... 4
4 15054 Nut ............................................................................................................................... 6
5 15055 Nut ............................................................................................................................... 2
6 15058 Nut ............................................................................................................................... 4
7 15127 Washer ........................................................................................................................ 6
8 15134 Washer ........................................................................................................................ 5
9 15135 Washer ........................................................................................................................ 4
10 15154 Lockwasher.................................................................................................................. 4
11 15155 Lockwasher.................................................................................................................. 2
12 15156 Lockwasher.................................................................................................................. 5
13 16540 Fitting........................................................................................................................... 3
14 16541 Fitting........................................................................................................................... 1
15 16544 Fitting........................................................................................................................... 2
16 16558 Fitting........................................................................................................................... 5
17 16543 Fitting........................................................................................................................... 1
18 16559 Fitting........................................................................................................................... 1
19 16561 Fitting........................................................................................................................... 1
20 16562 Fitting........................................................................................................................... 2
21 16570 Fitting........................................................................................................................... 1
22 16805 Capscrew..................................................................................................................... 3
23 16883 Fitting........................................................................................................................... 1
24 16909 Fitting........................................................................................................................... 2
25 16918 Capscrew..................................................................................................................... 1
26 16955 Fitting........................................................................................................................... 1
27 16969 Fitting........................................................................................................................... 1
28 16970 Fitting........................................................................................................................... 1
29 16987 Fitting........................................................................................................................... 1
30 16989 Fitting........................................................................................................................... 2
31 16999 Fitting........................................................................................................................... 1
32 17038 Fitting........................................................................................................................... 1
33 17061 Fitting........................................................................................................................... 1
34 17062 Fitting........................................................................................................................... 3
35 17063 Fitting........................................................................................................................... 1
36 17218 Fitting........................................................................................................................... 4
37 17319 Fitting........................................................................................................................... 5
38 17776 Fitting........................................................................................................................... 1
39 17777 Fitting........................................................................................................................... 1
40 17783 Fitting........................................................................................................................... 3
41 18471 Capscrew..................................................................................................................... 1
42 18475 Capscrew..................................................................................................................... 2
43 18482 Capscrew..................................................................................................................... 2
44 18515 Washer ........................................................................................................................ 2
45 18518 Capscrew..................................................................................................................... 2
46 102906 Hose ............................................................................................................................ 1
47 110174 Fitting........................................................................................................................... 2
48 111326 Hose ............................................................................................................................ 3
49 120779 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 3-11

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

THROTTLE AND BRAKE ARRANGEMENT

SHEET 1 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

50 129563 Strap Clamp................................................................................................................. AR

51 131460 Fitting ........................................................................................................................... 3
52 138811 Fitting ........................................................................................................................... 1
53 165278 Hose ............................................................................................................................ 1
54 167900 Hose ............................................................................................................................ 1
55 184761 Fitting ........................................................................................................................... 2
56 201779 Fitting ........................................................................................................................... 1
57 210846 Hose ............................................................................................................................ 1
58 239503 Nut ............................................................................................................................... 10
59 292512 Capscrew..................................................................................................................... 5
60 292681 Lockwasher.................................................................................................................. 12
61 292682 Lockwasher.................................................................................................................. 5
62 293617 Capscrew..................................................................................................................... 8
63 318446 Hose ............................................................................................................................ 1
64 816117 Fitting ........................................................................................................................... 2
65 887912 Tube Assembly ............................................................................................................ 2
66 887944 Tube Assembly ............................................................................................................ 1
67 887945 Tube Assembly ............................................................................................................ 1
68 887952 Tube Assembly ............................................................................................................ 1
69 887953 Tube Assembly ............................................................................................................ 1
70 888329 Seal ............................................................................................................................. 1
71 888349 Fitting ........................................................................................................................... 1
72 888356 Fitting ........................................................................................................................... 3
73 888509 Hose ............................................................................................................................ 3
74 1307706 Hose ............................................................................................................................ 1
75 1330171 Shuttle Valve................................................................................................................ 1
76 1332207 Fitting ........................................................................................................................... 1
77 1496496 Accumulator................................................................................................................. 1
78 1373514 Fitting ........................................................................................................................... 1
79 1373681 Fitting ........................................................................................................................... 2
80 1376844 Bracket......................................................................................................................... 2
81 1383501 Pressure Reducing Valve (Pressure Reducing) .......................................................... 1
82 1383517 Solenoid Valve ............................................................................................................. 1
83 1385282 Hose ............................................................................................................................ 1
84 1385639 Spacer ......................................................................................................................... 1
85 1388223 Tube ............................................................................................................................. 2
86 1394055 Relief Valve.................................................................................................................. 1
87 1464434 Hose ............................................................................................................................ 1
88 1471667 Accumulator Charge Valve .......................................................................................... 1
89 1471879 Brake Valve.................................................................................................................. 2
90 1490337 Hose ............................................................................................................................ 1
91 1490094 Filter Assembly ............................................................................................................ 1
91 1490095 Element ................................................................................................................... 1
92 1493566 Tube Assembly ............................................................................................................ 1
93 1493572 Hose ............................................................................................................................ 1
94 1493607 Hose Assembly............................................................................................................ 1
95 885168 Manifold ....................................................................................................................... 1
96 238197 Hose (With Standard Cab) .......................................................................................... 2
96 1531131 Hose (With Sliding Cab) .............................................................................................. 2

3-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THROTTLE AND BRAKE ARRANGEMENT

SHEET 1 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

97 117265 Hose (With Standard Cab) .......................................................................................... 1

97 195356 Hose (With Sliding Cab) .............................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 3-13

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

THROTTLE AND BRAKE ARRANGEMENT (Figure 3-4)

SHEET 2 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

57

CHECK
VALVE

OIL COOLER
25
33 REF DIV 700

48 TO MAIN VLVS
24 CON T (REF DIV 1900)

12 THERMOSTATIC
22 ÿ
"I BYPASS VALVE
93 3d-"! TO MAIN VLV 3
27 CON P (REF DIV 1900)

(REF DIV 1900 888024) HYDRO TANK

(REF DIV 1900 888024) (REF DIV 1900)

c/D (REF DIV 1900 888024)

HP 130304
LU

3-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THROTTLE AND BRAKE ARRANGEMENT

SHEET 2 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 14494 Fitting........................................................................................................................... 1
2 14686 Fitting........................................................................................................................... 3
3 16562 Fitting........................................................................................................................... 1
4 16992 Fitting........................................................................................................................... 4
5 17054 Fitting........................................................................................................................... 1
6 17066 Fitting........................................................................................................................... 1
7 17218 Fitting........................................................................................................................... 1
8 17306 Fitting........................................................................................................................... 1
9 17319 Fitting........................................................................................................................... 1
10 17783 Fitting........................................................................................................................... 1
11 30374 Clamp .......................................................................................................................... 1
12 83846 Fitting........................................................................................................................... 1
13 97540 Fitting........................................................................................................................... 2
14 111326 Hose ............................................................................................................................ 2
15 201776 Fitting........................................................................................................................... 1
16 222369 Fitting........................................................................................................................... 1
17 298829 Clamp .......................................................................................................................... 1
18 136692 Nut ............................................................................................................................... 1
19 320159 Washer ........................................................................................................................ 1
20 292512 Capscrew..................................................................................................................... 1
21 258590 Clamp .......................................................................................................................... 1
22 320157 Washer ........................................................................................................................ 1
23 292681 Lockwasher.................................................................................................................. 1
24 292682 Lockwasher.................................................................................................................. 1
25 816232 Check Valve ................................................................................................................. 1
26 886554 Fitting........................................................................................................................... 1
27 1388209 Valve (Thermal By-Pass ) ............................................................................................ 1
28 1480577 Hose ............................................................................................................................ 1
29 1490285 Hose ............................................................................................................................ 1
30 1493574 Valve (Ball)................................................................................................................... 1
31 1493576 Hose ............................................................................................................................ 1
32 1388280 Hose ............................................................................................................................ 1
33 1493605 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 3-15

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

THROTTLE PEDAL (Figure 3-5)

TIER I ENGINE
(⇒S/N A222E-01562Z INC. 1564-1565)

HP130746

3-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THROTTLE PEDAL
TIER I ENGINE
(⇒S/N A222E-01562Z INC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

885161 Pedal............................................................................................................................ 1
1 1392498 Controller (Assembly).............................................................................................. 1
2 1392499 Screw ...................................................................................................................... 1
3 1392500 Nut........................................................................................................................... 1
4 1392502 Roller ....................................................................................................................... 1
5 1392503 Shaft ........................................................................................................................ 1
6 1392504 Ring ......................................................................................................................... 2
7 1392501 Valve........................................................................................................................ 1
8 1450384 Housing (Valve)................................................................................................... 1
9 1450383 Housing (Upper).................................................................................................. 1
10 1383953 Screw .................................................................................................................. 4
11 1450381 Nut ...................................................................................................................... 1
12 1450380 Boot..................................................................................................................... 1
13 1450379 Plug..................................................................................................................... 1
14 1450378 Cartridge ............................................................................................................. 1
15 1450376 Plate.................................................................................................................... 1
16 1450375 O-Ring................................................................................................................. 1
17 1450369 O-Ring................................................................................................................. 1
18 1450368 O-Ring................................................................................................................. 1
19 1450367 Spring.................................................................................................................. 1
20 1450366 Spring.................................................................................................................. 1
21 1450365 Screw .................................................................................................................. 1
22 1450364 Spring.................................................................................................................. 1
23 1383948 Screw .................................................................................................................. 1
24 1450377 Rod ..................................................................................................................... 1

1450385 Hardware Kit (Includes Items 11, 16-17) ..................................................................... 1

©2003 HYSTER COMPANY See Service Manual 3-17

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ELECTRONIC FOOT PEDAL MOUNT (Figure 3-6)

TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP130264

3-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRONIC FOOT PEDAL MOUNT

TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1508451 Pedal (☞ Figure 3-7) .................................................................................................. 1

2 1330422 Connector (Throttle Harness).................................................................................. 1
2 1330428 Lock......................................................................................................................... 1
3 1330409 Connector (Transmission Control)........................................................................... 1
3 1330414 Secondary Lock....................................................................................................... 1
4 136749 Capscrew..................................................................................................................... 3
5 239503 Nut ............................................................................................................................... 3
6 292681 Lockwasher.................................................................................................................. 3
7 137852 Strap Clamp................................................................................................................. 3
8 320157 Washer ........................................................................................................................ 2
9 320158 Washer ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 3-19

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

THROTTLE PEDAL ASSEMBLY (Figure 3-7)

ELECTRONIC
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP1301 11

3-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

THROTTLE PEDAL ASSEMBLY

ELECTRONIC
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1508451 Pedal............................................................................................................................ 1
1 .. . . . Base ........................................................................................................................ 1
2 .. . . . Frame (Potentiometer)............................................................................................. 1
3 .. . . . Threadle Pedal ........................................................................................................ 1
4 .. . . . Pin (Pivot) ................................................................................................................ 1
5 .. . . . Pin (Positioning) ...................................................................................................... 1
6 .. . . . Pin (Restraining)...................................................................................................... 1
7 .. . . . Link (Lower)............................................................................................................. 1
8 .. . . . Link (Upper)............................................................................................................. 1
9 .. . . . Plate ........................................................................................................................ 1
10 .. . . . Drive Shaft............................................................................................................... 1
11 .. . . . Bearing .................................................................................................................... 1
12 .. . . . Screw (Flange) ........................................................................................................ 2
13 .. . . . Pin (Hinge) .............................................................................................................. 1
14 .. . . . Pin (Potentiometer).................................................................................................. 1
15 .. . . . Screw ...................................................................................................................... 2
16 .. . . . Screw ...................................................................................................................... 1
17 .. . . . Bearing .................................................................................................................... 2
18 .. . . . Nut........................................................................................................................... 2
19 .. . . . Washer .................................................................................................................... 2
20 .. . . . Bolt .......................................................................................................................... 2
21 .. . . . Return Spring .......................................................................................................... 1
22 .. . . . Potentiometer .......................................................................................................... 1
23 .. . . . Clip (Spring) ............................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 3-21

for service procedures.
NOTES

3-22
 UNIT CODE A222
04/2003 WORLD WIDE

4 ELECTRICAL SYSTEM

4 ELECTRICAL SYSTEM
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BOOM ATTACHMENT
EMPTY CONTAINER HANDLER
SHEET 1 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-84
SHEET 2 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-86
CONTROL BOX ASSEMBLY
TIER II ENGINE
S/N A222E-1563Z⇒.................................................................................................................................. 4-110
CONTROL LEVER
⇒S/N A222E-1532 ......................................................................................................................................... 4-22
CONTROL PANEL
S/N A222E-1533⇒ ....................................................................................................................................... 4-112
CONTROL UNIT
⇒S/N A222E-1532 ......................................................................................................................................... 4-20
ELECTRICAL SYSTEM
TIER I ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMANT, SHEET 2 OF 2
S/N A222E-01537X⇒.............................................................................................................................. 4-98
OPERATOR COMPARTMENT, SHEET 1 OF 2
S/N A222E-01537X⇒.............................................................................................................................. 4-94
SHEET 1 OF 2
S/N A222E-01537X⇒.............................................................................................................................. 4-88
SHEET 2 OF 2
S/N A222E-01537X⇒.............................................................................................................................. 4-92
TIER II ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMENT, SHEET 1 OF 2
S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-106
OPERATOR COMPARTMENT, SHEET 2 OF 2
S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-108
SHEET 1 OF 2
S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-100
SHEET 2 OF 2
S/N A222E-01563Z⇒ EXC. 1564-1565 ................................................................................................ 4-104
INSTRUMENT PANEL
TIER I ENGINE
⇒S/N A222E-1532........................................................................................................................................ 4-6
S/N A222E-1533⇒........................................................................................................................................ 4-8
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ...................................................................................................... 4-10
LIGHT ARRANGEMENT
⇒S/N A222E-1536 ......................................................................................................................................... 4-18
LIMITATOR ARRANGEMENT
⇒S/N A222E-1536 ......................................................................................................................................... 4-14
S/N A222E-1537⇒ ......................................................................................................................................... 4-16
LIMITATOR PANEL
⇒S/N A222E-1536 ......................................................................................................................................... 4-12
MAIN WIRING DIAGRAM
FRAME
SHEET 1 OF 2

©2003 HYSTER COMPANY See Service Manual 4-1

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

SECTION 4
ELECTRICAL SYSTEM (Continued)

DESCRIPTION PAGE

⇒S/N A222E-1532 .................................................................................................................................. 4-72

SHEET 2 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-76
OPERATOR COMPARTMENT WIRING DIAGRAM
EMPTY CONTAINER HANDLER
SHEET 1 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-78
SHEET 2 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-82
SPREADER CONTROL BOX
⇒S/N A222E-1532 ......................................................................................................................................... 4-21
WIPER MOTOR.................................................................................................................................................... 4-4
WIRE HARNESS
BOOM LIGHT ................................................................................................................................................. 4-29
CAB
⇒S/N A222E-1532...................................................................................................................................... 4-56
CONTROL ATTACHMENT
⇒S/N A222E-1532...................................................................................................................................... 4-50
CONTROL VALVE AND OIL FILTER RESTRICTION TRANSMISSION
S/N A222E-01537X⇒ ................................................................................................................................. 4-35
⇒S/N A222E-1536...................................................................................................................................... 4-34
CONTROLLER AND SLIDING CAB
⇒S/N A222E-01536X ................................................................................................................................. 4-52
S/N A222E-01537X⇒ ................................................................................................................................. 4-53
ENGINE COMPARTMENT ............................................................................................................................. 4-31
EXTENSION ................................................................................................................................................... 4-47
FRONT LIGHT EXTENSION
S/N A222E-01537X⇒ ................................................................................................................................. 4-45
⇒S/N A222E-1536...................................................................................................................................... 4-44
FRONT LIGHTS AND KRUGER DEVICE
⇒S/N A222E-1536...................................................................................................................................... 4-32
FRONT LIGHTS AND LOAD LIMITER
S/N A222E-01537X⇒ ................................................................................................................................. 4-33
FRONT WIPER MOTOR................................................................................................................................. 4-60
HYDRAULIC
LEFT HAND
S/N A222E-01537X⇒.............................................................................................................................. 4-38
⇒S/N A222E-1536 .................................................................................................................................. 4-36
RIGHT HAND
S/N A222E-01537X⇒.............................................................................................................................. 4-41
⇒S/N A222E-1536 .................................................................................................................................. 4-40
HYDRAULIC CONTROLLER
⇒S/N A222E-1532...................................................................................................................................... 4-51
IDLE VALIDATION SWITCH
S/N A222E-01537X⇒ ................................................................................................................................. 4-70
INDICATOR LIGHT ATTACHMENT
SHEET 1 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-24
SHEET 2 OF 2
⇒S/N A222E-1532 .................................................................................................................................. 4-25

4-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 4
ELECTRICAL SYSTEM (Continued)

DESCRIPTION PAGE

INTERMODAL HANDLER .............................................................................................................................. 4-27

⇒S/N A222E-1532...................................................................................................................................... 4-58
JOYSTICK
⇒S/N A222E-1532...................................................................................................................................... 4-49
MARKER LIGHT EXTENSION
RH FRONT.................................................................................................................................................. 4-46
MARKER LIGHT EXTENSION FRONT
LEFT HAND ................................................................................................................................................ 4-42
REAR LIGHT, BACK-UP ALARM, AND FUEL LEVEL ................................................................................... 4-30
ROTATOR CONTROL
⇒S/N A222E-1532...................................................................................................................................... 4-68
SLIDING CAB
S/N A222E-01537X⇒ ................................................................................................................................. 4-62
⇒S/N A222E-1536...................................................................................................................................... 4-61
SPREADER
TYPE 1
⇒S/N A222E-1532 .................................................................................................................................. 4-63
TYPE 2
⇒S/N A222E-1532 .................................................................................................................................. 4-66
SPREADER CONTROL
TYPE 1
⇒S/N A222E-1532 .................................................................................................................................. 4-59
TYPE 2
⇒S/N A222E-1532 .................................................................................................................................. 4-64
STANDARD SPREADER
TYPE 1 ........................................................................................................................................................ 4-26
TYPE 2 ........................................................................................................................................................ 4-28
TRANSMISSION CONTROL .......................................................................................................................... 4-48
WORKLIGHT EXTENSION ............................................................................................................................ 4-43

©2003 HYSTER COMPANY See Service Manual 4-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIPER MOTOR (Figure 4-1)

HP080886

4-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIPER MOTOR

ITEM PART NO. DESCRIPTION QTY

1 885682 Blade (Front and Top) .................................................................................................. 2

2 885683 Blade (Rear) ................................................................................................................ 1
3 885675 Reservoir ..................................................................................................................... 1
4 885676 Belt .............................................................................................................................. 1
5 885677 Hose ............................................................................................................................ AR
6 885678 Nozzle.......................................................................................................................... 3
7 1301685 Valve ............................................................................................................................ 3
8 1311260 Fitting........................................................................................................................... 3
9 885679 Motor (Front/Rear) ....................................................................................................... 2
10 885680 Motor (Top) .................................................................................................................. 1
11 885681 Arm (Front) .................................................................................................................. 1
12 885684 Arm (Rear)................................................................................................................... 1
13 886200 Arm (Top)..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-5

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

INSTRUMENT PANEL (Figure 4-2)

TIER I ENGINE
(⇒S/N A222E-1532)

IS
23

HP080887

4-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

INSTRUMENT PANEL
TIER I ENGINE
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

1 379902 Ignition Switch (With Lockout) ..................................................................................... 1

2 1383831 Switch (Park Brake) ..................................................................................................... 1
3 887875 Gauge.......................................................................................................................... 1
4 889341 Instrument Module....................................................................................................... 1
5 887871 Indicator Light .............................................................................................................. 1
6 887872 Indicator Light .............................................................................................................. 1
7 887873 Indicator Light .............................................................................................................. 1
8 887874 Indicator Light .............................................................................................................. 1
9 887865 Switch Assembly.......................................................................................................... 1
10 887866 Switch Assembly.......................................................................................................... 1
11 887867 Switch Assembly.......................................................................................................... 1
12 887868 Switch Assembly.......................................................................................................... 2
13 887869 Switch Assembly.......................................................................................................... 1
14 1301613 Switch .......................................................................................................................... 2
15 376949 Cover (Switch) ............................................................................................................. 1
16 887883 Bezel............................................................................................................................ 2
17 886211 Switch (Emergency Stop) ............................................................................................ 1
18 887311 Contact ........................................................................................................................ 1
19 888156 Wire Harness (Light Switch) ........................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 4-7

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

INSTRUMENT PANEL (Figure 4-3)

TIER I ENGINE
(S/N A222E-1533⇒)

AMBER green
RCt>
|[AMBER|
green

BATT PARK FUEL

CHARGE BRAKE LEVEL

-RED"
:xcess
SPEEO

ENGINE
OIL
vPRESSURE
XMSN
OIL
TEMP
HOURMETER

HP080888

4-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

INSTRUMENT PANEL
TIER I ENGINE
(S/N A222E-1533⇒)

ITEM PART NO. DESCRIPTION QTY

1 379902 Ignition Switch (With Lockout) ..................................................................................... 1

2 1383831 Switch (Park Brake) ..................................................................................................... 1
3 1463869 Instrument Panel.......................................................................................................... 1
4 889341 Instrument Module....................................................................................................... 1
5 1464481 Instruction Light ........................................................................................................... 1
6 1464482 Indicator Light .............................................................................................................. 1
7 1464483 Indicator Light .............................................................................................................. 1
8 887874 Indicator Light .............................................................................................................. 1
9 887865 Switch Assembly.......................................................................................................... 1
10 887866 Switch Assembly.......................................................................................................... 1
11 887867 Switch Assembly.......................................................................................................... 1
12 887868 Switch Assembly.......................................................................................................... 2
13 887869 Switch Assembly.......................................................................................................... 1
14 1301613 Switch .......................................................................................................................... 2
15 1464529 Switch Assembly.......................................................................................................... 1
16 887883 Bezel............................................................................................................................ 2
17 886211 Switch (Emergency Stop) ............................................................................................ 1
18 887311 Contact ........................................................................................................................ 1
19 888156 Wire Harness (Switch Light) ........................................................................................ 1
20 3047332 Screw........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 4-9

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003
INSTRUMENT PANEL (Figure 4-4)
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)
BBTta
00000
8eeL80dH
4-10 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

INSTRUMENT PANEL
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1463869 Instrument Panel.......................................................................................................... 1

2 1383831 Switch .......................................................................................................................... 1
3 379902 Ignition Switch ............................................................................................................. 1
4 889341 Instrument Module....................................................................................................... 1
5 1464483 Indicator Light .............................................................................................................. 1
6 1523589 Light Module (Instrument)............................................................................................ 1
7 1523590 Light Module (Indicator) ............................................................................................... 1
8 1523591 Light Module (Indicator) ............................................................................................... 1
9 887865 Switch Assembly.......................................................................................................... 1
10 887866 Switch Assembly.......................................................................................................... 1
11 887867 Switch Assembly.......................................................................................................... 1
12 887868 Switch Assembly.......................................................................................................... 3
13 887869 Switch Assembly.......................................................................................................... 1
14 1301613 Switch .......................................................................................................................... 2
15 887883 Bezel............................................................................................................................ 2
16 886211 Switch (Emergency Stop) ............................................................................................ 1
17 887311 Contact ........................................................................................................................ 1
18 888156 Wire Harness (Switch Light) ........................................................................................ 1
19 3047332 Screw........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 4-11

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

LIMITATOR PANEL (Figure 4-5)

(⇒S/N A222E-1536)

HP080889

4-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

LIMITATOR PANEL
(⇒S/N A222E-1536)

ITEM PART NO. DESCRIPTION QTY

889379 Controller ..................................................................................................................... 1

1 3071225 Panel ....................................................................................................................... 1
2 1384988 Label (Front)........................................................................................................ 2
3 296453 Screw .................................................................................................................. 8
4 1384989 Knob.................................................................................................................... 2
4 1384993 Washer................................................................................................................ 2
4 1384993 Washer................................................................................................................ 2
4 176640 Capscrew ............................................................................................................ 2
4 239504 Plate.................................................................................................................... 2
4 292681 Lockwasher ......................................................................................................... 6
5 1384994 Holder ................................................................................................................. 2
6 1384995 Button.................................................................................................................. 7
7 1384996 Button.................................................................................................................. 1
7 1384997 Cover (Green) ..................................................................................................... 1
8 1384998 Cover (Yellow) ..................................................................................................... 1
9 1384999 Cover (Clear)....................................................................................................... 3
10 1384950 Cover (Blue) ........................................................................................................ 2
11 1384951 Cover (Red)......................................................................................................... 1
12 1384952 Bulb..................................................................................................................... 8
13 1384953 Key ...................................................................................................................... 1
14 1384954 Key ...................................................................................................................... 2
15 1384959 Protector ...................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 4-13

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

LIMITATOR ARRANGEMENT (Figure 4-6)

(⇒S/N A222E-1536)

HP080890

4-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

LIMITATOR ARRANGEMENT
(⇒S/N A222E-1536)

ITEM PART NO. DESCRIPTION QTY

1 1384955 Box............................................................................................................................... 1
2 1384961 Cable ........................................................................................................................... 1
3 1384962 Sensor ......................................................................................................................... 2
4 1384963 Cable ........................................................................................................................... 2
5 1384971 Guide ........................................................................................................................... 1
6 1384967 Capscrew ................................................................................................................ 4
7 1384969 Nut........................................................................................................................... 4
8 1384970 Washer .................................................................................................................... 4
9 1384974 Block ............................................................................................................................ 1
10 1384973 Capscrew..................................................................................................................... 2
11 1384956 Reel ............................................................................................................................. 1
12 888132 Connector .................................................................................................................... 1
12 888133 Connector .................................................................................................................... 1
12 888134 Connector .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-15

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

LIMITATOR ARRANGEMENT (Figure 4-7)

(S/N A222E-1537⇒)

CeD
ts
ED |
BHIHCZ

6 11 HP080891

4-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

LIMITATOR ARRANGEMENT
(S/N A222E-1537⇒)

ITEM PART NO. DESCRIPTION QTY

1483204 Controller Kit ................................................................................................................ 1

1 1492697 Controller................................................................................................................. 1
2 1492698 Display (With Bracket) ............................................................................................. 1
3 1492699 Transducer (Compact Integrated)............................................................................ 1
4 1492701 Transducer (Pressure with Connector).................................................................... 2
5 1492702 Cable (Pressure Sender)......................................................................................... AR
6 1492703 Cable (Main Unit to Cable Reel).............................................................................. AR
7 1492704 Cable (Main Unit display with Connector) ............................................................... AR
8 292501 Capscrew..................................................................................................................... 4
9 292680 Lockwasher.................................................................................................................. 6
10 136687 Nut ............................................................................................................................... 6
11 132131 Clamp .......................................................................................................................... 1
12 1393738 Capscrew..................................................................................................................... 4
13 316834 Nut ............................................................................................................................... 4
14 353144 Capscrew..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 4-17

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

LIGHT ARRANGEMENT (Figure 4-8)

(⇒S/N A222E-1536)

HP080892

4-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

LIGHT ARRANGEMENT
(⇒S/N A222E-1536)

ITEM PART NO. DESCRIPTION QTY

1 887341 Light (Front) ................................................................................................................. 1

1 887342 Lamp (24 Volt) ......................................................................................................... 1
1 1384282 Lens (Clear)............................................................................................................. 1
1 1384283 Seal ......................................................................................................................... 1
1 887345 Bulb (24 Volt) ........................................................................................................... 1
2 887335 Light ............................................................................................................................. 1
2 887317 Lens (24 Volt) .......................................................................................................... 2
2 1384293 Lens (Clear)............................................................................................................. 1
3 887343 Light (Front Turn Signal) .............................................................................................. 2
3 345355 Bulb (24 Volt)........................................................................................................... 2
3 1384294 Lens (Amber)........................................................................................................... 1
4 1384603 Light (Brake and Back-Up) .......................................................................................... 2
4 1452438 Bulb ......................................................................................................................... 2
4 1384892 Bulb ......................................................................................................................... 1
4 1376439 Lens (Clear) (Clear)................................................................................................. 1
4 1376440 Lens (Red) (Red)..................................................................................................... 1
4 1380757 Lens (Amber) (Amber)............................................................................................. 1
5 292668 Nut ............................................................................................................................... 4
6 292679 Lockwasher.................................................................................................................. 4
7 302024 Screw........................................................................................................................... 8
8 292667 Nut ............................................................................................................................... 8
9 292678 Lockwasher.................................................................................................................. 8
10 346656 Capscrew..................................................................................................................... 8
11 239503 Nut ............................................................................................................................... 8
12 320157 Washer ........................................................................................................................ 8
13 292681 Lockwasher.................................................................................................................. 8
14 886810 Bracket......................................................................................................................... 2
15 287860 Capscrew..................................................................................................................... 4
16 136692 Nut ............................................................................................................................... 4
17 292682 Lockwasher.................................................................................................................. 4
18 888306 Bracket......................................................................................................................... 2
19 136985 Capscrew..................................................................................................................... 2
20 292682 Lockwasher.................................................................................................................. 2
21 136692 Nut ............................................................................................................................... 2
22 887307 Lights ........................................................................................................................... 10
23 887308 Bulb (24 Volt) ........................................................................................................... 10
24 887277 Bracket (LH Rear) ........................................................................................................ 1
24 887291 Bracket (RH Rear) ....................................................................................................... 1
25 292514 Capscrew..................................................................................................................... 4
26 292682 Lockwasher.................................................................................................................. 4
27 136692 Nut ............................................................................................................................... 4
28 887855 Bracket (Boom) ............................................................................................................ 2
29 887854 Washer ........................................................................................................................ 4
30 176640 Capscrew..................................................................................................................... 4
31 316835 Nut ............................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 4-19

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CONTROL UNIT (Figure 4-9)

(⇒S/N A222E-1532)

HP080893

ITEM PART NO. DESCRIPTION QTY

1 886221 Control Unit.................................................................................................................. 1

2 1386143 Connector................................................................................................................ 26
3 1386144 Connector................................................................................................................ 1
4 1386145 Connector................................................................................................................ 1

4-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SPREADER CONTROL BOX (Figure 4-10)

(⇒S/N A222E-1532)

HP080894

ITEM PART NO. DESCRIPTION QTY

885936 Controller ..................................................................................................................... 1

1 1391792 Card......................................................................................................................... 2
2 1391793 Card......................................................................................................................... 1
3 1391794 Controller................................................................................................................. 1
4 1386145 Connector (24/10 Volt) ............................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 4-21

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

CONTROL LEVER (Figure 4-11)

(⇒S/N A222E-1532)

HP080895

4-22 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CONTROL LEVER
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

886220 Lever ............................................................................................................................ 1

1 1386160 Wire Assembly ........................................................................................................ 1
2 1386159 Ring ......................................................................................................................... 1
3 1386158 Screw ...................................................................................................................... 2
4 1386157 Washer .................................................................................................................... 2
5 1386156 Collector .................................................................................................................. 1
6 1386155 Washer .................................................................................................................... 4
7 1386154 Screw ...................................................................................................................... 4
8 1356153 Rod Assembly ......................................................................................................... 4
9 1356152 Tube (25 ohm) ......................................................................................................... 4
10 1386151 Screw ...................................................................................................................... 4
11 1386150 Nut........................................................................................................................... 1
12 1386141 Spring ...................................................................................................................... 4
13 1386140 Contact Kit............................................................................................................... 4
14 1386139 Diode ....................................................................................................................... 6
15 1386138 Connector................................................................................................................ 8
16 1386137 Screw ...................................................................................................................... 4
17 1386142 Clip .......................................................................................................................... 4
18 1386149 Cap.......................................................................................................................... 1
19 1386148 Ring ......................................................................................................................... 1
20 1386147 Washer .................................................................................................................... 1
21 1386146 Bellows .................................................................................................................... 1
22 1388173 Pin ........................................................................................................................... 1
23 .. . . . Spacer ..................................................................................................................... 1
24 .. . . . Stud ......................................................................................................................... 1
25 .. . . . Stop ......................................................................................................................... 1
26 .. . . . Spacer ..................................................................................................................... 4
27 .. . . . Cap.......................................................................................................................... 1
28 .. . . . Rod.......................................................................................................................... 1

1388169 Spacer Kit (Includes Items 3-4, 23) ............................................................................. 1

1388170 Slider Kit (Includes Items 11, 24-25) ........................................................................... 1
1388171 Stop Kit (Includes Items 16-17, 26) ............................................................................. 1
1388172 Lever Kit (Includes Items 20-22, 27-28)....................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-23

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-12)

INDICATOR LIGHT ATTACHMENT
SHEET 1 OF 2
(⇒S/N A222E-1532)

O
40'
°®7 12000 >C-40~
40.

v-@
ITEM PART NO. DESCRIPTION QTY
889149 Wire Harness............................................................................................................... 1
1 1330420 Connector................................................................................................................ 1
2 1330426 Lock......................................................................................................................... 1
3 238289 Cable ....................................................................................................................... AR

4-24 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-13)
INDICATOR LIGHT ATTACHMENT
SHEET 2 OF 2
(⇒S/N A222E-1532)

HP080897

ITEM PART NO. DESCRIPTION QTY

889041 Wire Harness............................................................................................................... 1
1 1330410 Connector................................................................................................................ 1
2 1330415 Lock......................................................................................................................... 1
3 381919 Conduit .................................................................................................................... AR

©2003 HYSTER COMPANY See Service Manual 4-25

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-14)

STANDARD SPREADER
TYPE 1

HP080898

ITEM PART NO. DESCRIPTION QTY

888111 Wire Harness (Standard)............................................................................................. 1
1 885954 Housing (Female) .................................................................................................... 1
2 885957 Insert (Male) ............................................................................................................ 1
3 888139 Fitting....................................................................................................................... 1
4 888117 Cable ....................................................................................................................... AR
5 888121 Connector................................................................................................................ 1
6 888122 Adapter (Cable) ....................................................................................................... 1
7 888125 Seal ......................................................................................................................... 1

4-26 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-15)
INTERMODAL HANDLER

C6T7V1
\ (ÿ
\
1 N \ ÿ
O
1 2
0
3 4 5 6
..........
-—1

7
I1— —-,

6
O

O O O O O O
r 7100
Qr
_
u u m
Q
0 0 O O O T

9 i0 ii 12 13 \4 15 16
T OJ
HP080899

ITEM PART NO. DESCRIPTION QTY

888112 Wire Harness (Intermodal Handler)............................................................................. 1

1 885954 Housing (Female) .................................................................................................... 1
2 885955 Insert (Female Insert).............................................................................................. 1
3 888139 Fitting....................................................................................................................... 1
4 888118 Cable ....................................................................................................................... AR
5 888121 Connector................................................................................................................ 1
6 888122 Adapter (Cable) ....................................................................................................... 1
7 888123 Screw ...................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-27

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-16)

STANDARD SPREADER
TYPE 2

©Eh
©Z>\ © V
\ o
1
1 o
1
O
2 3
o o
4 5
L_J
G
o o
7
o
8

c Q
0
9
()
10
o
11
o
12
o
13
o
14
o.15 o.16
o
1"

12>-
©5;

ITEM PART NO. DESCRIPTION QTY

888110 Wire Harness (Standard)............................................................................................. 1

1 885954 Housing (Female) .................................................................................................... 1
2 885955 Insert (Female Insert).............................................................................................. 1
3 888139 Fitting....................................................................................................................... 1
4 888117 Cable ....................................................................................................................... AR
5 888121 Connector................................................................................................................ 1
6 888122 Adapter (Cable) ....................................................................................................... 1
7 888125 Seal ......................................................................................................................... 1

4-28 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-17)
BOOM LIGHT

40©©>
6© ©©4 7 I 00
ÿ©©©J/

ITEM PART NO. DESCRIPTION QTY

888109 Wire Harness............................................................................................................... 1
1 888135 Housing (Female) .................................................................................................... 1
2 888136 Connector (Female Insert) ...................................................................................... 1
3 888134 Connector................................................................................................................ 1
4 888210 Cable ....................................................................................................................... AR
5 888099 Connector................................................................................................................ 1
6 888098 Adapter (Cable) ....................................................................................................... 1
7 888105 Plate ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 4-29

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-18)

REAR LIGHT, BACK-UP ALARM, AND FUEL LEVEL

©o©
-©©©
,©00,
ITEM PART NO. DESCRIPTION QTY
888114 Wire Harness (Rear Light, Back-Up Alarm, and Fuel Level) ....................................... 1
1 888099 Connector................................................................................................................ 1
2 888105 Plate (Seal).............................................................................................................. 1
3 888106 Plate (Back)............................................................................................................. 1
4 888098 Adapter (Cable) ....................................................................................................... 1
5 381919 Conduit .................................................................................................................... AR
6 1330409 Connector (Fitting)................................................................................................... 1
7 1330414 Secondary Lock....................................................................................................... 1
8 1330422 Connector (Fitting)................................................................................................... 2
9 1330428 Lock......................................................................................................................... 2

4-30 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS (Figure 4-19)

ENGINE COMPARTMENT

©@®-\

HP080903

ITEM PART NO. DESCRIPTION QTY

888108 Wire Harness (Engine Compartment) ......................................................................... 1

1 888121 Connector................................................................................................................ 1
2 888125 Seal ......................................................................................................................... 1
3 888126 Plate (Back)............................................................................................................. 1
4 888122 Adapter (Cable) ....................................................................................................... 1
5 888123 Screw ...................................................................................................................... 2
6 888124 Clamp (Cable) ......................................................................................................... 1
7 1388214 Cable ....................................................................................................................... AR
8 1388219 Connector................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 4-31

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-20)

FRONT LIGHTS AND KRUGER DEVICE
(⇒S/N A222E-1536)
TO KRUGER
DEVICE
| 50 || SOB || 66 |
I66A | | 163 1 1 I 6<|

mi

21
— 50 —
80ÿ]

ITEM PART NO. DESCRIPTION QTY

888107 Wire Harness (Front Lights and Kruger Device).......................................................... 1
1 888121 Connector................................................................................................................ 1
2 888122 Adapter (Cable) ....................................................................................................... 1
3 888125 Seal ......................................................................................................................... 1
4 325789 Electrical Fitting (Female)........................................................................................ 1
5 1330421 Connector................................................................................................................ 2
6 1330427 Lock......................................................................................................................... 2
7 1330426 Lock......................................................................................................................... 2
8 888145 Cable ....................................................................................................................... AR
9 1330420 Connector................................................................................................................ 2
10 1330419 Connector................................................................................................................ 2
11 1330424 Secondary Lock....................................................................................................... 2

4-32 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-21)
FRONT LIGHTS AND LOAD LIMITER
(S/N A222E-01537X⇒)

11 11

12,13 14

14

12, 13
15, 16

14 14
HP081352

ITEM PART NO. DESCRIPTION QTY

1494377 Wire Harness (Front Lights And Load Limiter) ............................................................ 1

1 888121 Connector................................................................................................................ 1
2 888122 Adapter.................................................................................................................... 1
3 888123 Screw ...................................................................................................................... 2
4 888124 Clamp ...................................................................................................................... 2
5 888125 Seal ......................................................................................................................... 1
6 888126 Plate ........................................................................................................................ 1
7 1463525 Terminal................................................................................................................... 13
8 381919 Conduit .................................................................................................................... AR
9 1345027 Splice....................................................................................................................... 2
10 888061 Pin ........................................................................................................................... 4
11 129887 Terminal................................................................................................................... 2
12 1330421 Connector................................................................................................................ 2
13 1330427 Lock......................................................................................................................... 2
14 1363886 Socket ..................................................................................................................... 8
15 1330412 Connector................................................................................................................ 1
16 1330417 Lock......................................................................................................................... 1
17 1330437 Pin ........................................................................................................................... 6
18 325789 Electrical Fitting ....................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-33

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-22)

CONTROL VALVE AND OIL FILTER RESTRICTION TRANSMISSION
(⇒S/N A222E-1536)

2350

,©OOn
.©©©, 2000
:©©©;

HP080905

ITEM PART NO. DESCRIPTION QTY

888147 Wire Harness (Control Valve and Oil Filter Restriction)............................................... 1

1 888099 Connector................................................................................................................ 1
2 888098 Adapter (Cable) ....................................................................................................... 1
3 888105 Plate (Seal).............................................................................................................. 1
4 888106 Plate (Back)............................................................................................................. 1
5 381919 Conduit .................................................................................................................... AR
6 888100 Wire Harness (Transmission) .................................................................................. 1

4-34 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-23)
CONTROL VALVE AND OIL FILTER RESTRICTION TRANSMISSION
(S/N A222E-01537X⇒)

HP081351

ITEM PART NO. DESCRIPTION QTY

1494374 Wire Harness............................................................................................................... 1
1 888099 Connector................................................................................................................ 1
2 888098 Adapter.................................................................................................................... 1
3 888105 Plate ........................................................................................................................ 1
4 888106 Plate ........................................................................................................................ 1
5 1463555 Pin ........................................................................................................................... 7
6 888100 Wire Harness .......................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-35

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-24)

HYDRAULIC
LEFT HAND
(⇒S/N A222E-1536)

rOXD®

HP080906

4-36 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS
HYDRAULIC
LEFT HAND
(⇒S/N A222E-1536)

ITEM PART NO. DESCRIPTION QTY

888113 Wire Harness (LH)....................................................................................................... 1

1 888121 Connector................................................................................................................ 1
2 888125 Seal ......................................................................................................................... 1
3 888126 Plate (Back)............................................................................................................. 1
4 888122 Adapter.................................................................................................................... 1
5 381919 Conduit .................................................................................................................... AR
6 1330421 Connector................................................................................................................ 1
7 1330427 Lock......................................................................................................................... 1
8 886358 Cap.......................................................................................................................... 1
9 886367 Connector .................................................................................................................... 9

©2003 HYSTER COMPANY See Service Manual 4-37

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-25)

HYDRAULIC
LEFT HAND
(S/N A222E-01537X⇒)

HP081350

ITEM PART NO. DESCRIPTION QTY

1494376 Wire Harness (LH)....................................................................................................... 1
1 888121 Connector................................................................................................................ 1
2 888125 Seal ......................................................................................................................... 1
3 888126 Plate ........................................................................................................................ 1
4 888122 Adapter.................................................................................................................... 1
5 888123 Screw ...................................................................................................................... 2
6 888124 Clamp ...................................................................................................................... 2
7 1463525 Terminal................................................................................................................... 14
8 381919 Conduit .................................................................................................................... AR
9 886367 Connector................................................................................................................ 9
10 1330419 Connector................................................................................................................ 1
11 1345029 Splice....................................................................................................................... 2

4-38 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS
HYDRAULIC
LEFT HAND
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

12 1345027 Splice....................................................................................................................... 3
13 888061 Pin ........................................................................................................................... 7
14 1330424 Secondary Lock....................................................................................................... 1
15 1330438 Socket ..................................................................................................................... 2
16 325789 Electrical Fitting ....................................................................................................... 4
17 886358 Cap.......................................................................................................................... 2
18 129887 Terminal................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-39

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003
WIRE HARNESS (Figure 4-26)
HYDRAULIC
RIGHT HAND
(⇒S/N A222E-1536)
,000.
'0 0 0
©0©

ITEM PART NO. DESCRIPTION QTY

888116
1 888099
2 888098
3 888105
4 888106
5 381919
6 1330419
7 1330424
8 886358
4-40
Wire Harness (RH) ...................................................................................................... 1
Connector................................................................................................................ 1
Adapter (Cable) ....................................................................................................... 1
Plate (Seal).............................................................................................................. 1
Plate (Back)............................................................................................................. 1
Conduit .................................................................................................................... AR
Connector................................................................................................................ 3
Secondary Lock....................................................................................................... 3
Cap .............................................................................................................................. 3
See Service Manual ©2003 HYSTER COMPANY
for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-27)
HYDRAULIC
RIGHT HAND
(S/N A222E-01537X⇒)

HP081349

ITEM PART NO. DESCRIPTION QTY

1494375 Wire Harness (RH) ...................................................................................................... 1

1 888099 Connector................................................................................................................ 1
2 888098 Adapter.................................................................................................................... 1
3 888105 Plate ........................................................................................................................ 1
4 888106 Plate ........................................................................................................................ 1
5 1463555 Pin ........................................................................................................................... 9
6 381919 Conduit .................................................................................................................... AR
7 1330438 Socket ..................................................................................................................... 4
8 1330419 Connector................................................................................................................ 2
9 1330424 Secondary Lock....................................................................................................... 2
10 325789 Electrical Fitting ....................................................................................................... 6
11 1345027 Splice....................................................................................................................... 2
12 886358 Cap.......................................................................................................................... 3
13 129887 Terminal................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-41

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-28)

MARKER LIGHT EXTENSION FRONT
LEFT HAND

HP080908

ITEM PART NO. DESCRIPTION QTY

888302 Wire Harness (LH)....................................................................................................... 1
1 1330410 Connector................................................................................................................ 1
2 1330415 Lock ............................................................................................................................. 1
3 381919 Conduit ........................................................................................................................ AR

4-42 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-29)
WORKLIGHT EXTENSION

HP080909

ITEM PART NO. DESCRIPTION QTY

888301 Wire Harness............................................................................................................... 1

1 1330409 Connector................................................................................................................ 1
2 1330414 Secondary Lock....................................................................................................... 1
3 381919 Conduit .................................................................................................................... AR

©2003 HYSTER COMPANY See Service Manual 4-43

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-30)

FRONT LIGHT EXTENSION
(⇒S/N A222E-1536)

HP080910

ITEM PART NO. DESCRIPTION QTY

888217 Wire Harness............................................................................................................... 1

1 1330411 Connector................................................................................................................ 1
2 1330416 Lock......................................................................................................................... 1
3 381919 Conduit .................................................................................................................... AR

4-44 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-31)
FRONT LIGHT EXTENSION
(S/N A222E-01537X⇒)

:295o:

10
HP081348

ITEM PART NO. DESCRIPTION QTY

1494400 Wire Harness (Front Light Extension).......................................................................... 1

1 1330411 Connector................................................................................................................ 1
2 1330416 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 4
4 381919 Conduit .................................................................................................................... AR
5 1330420 Connector................................................................................................................ 1
6 1330428 Lock......................................................................................................................... 1
7 1363886 Socket ..................................................................................................................... 4
8 1330419 Connector................................................................................................................ 1
9 1330424 Secondary Lock....................................................................................................... 1
10 1330439 Plug ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-45

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-32)

MARKER LIGHT EXTENSION
RH FRONT

HP080911

ITEM PART NO. DESCRIPTION QTY

888303 Wire Harness (RH Front Marker Light) ........................................................................ 1

1 1330410 Connector................................................................................................................ 1
2 1330415 Lock......................................................................................................................... 1
3 381919 Conduit .................................................................................................................... AR

4-46 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-33)
EXTENSION

HP081347

ITEM PART NO. DESCRIPTION QTY

1510220 Wire Harness............................................................................................................... 1

1 1330409 Connector................................................................................................................ 1
2 1330414 Secondary Lock....................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 2
4 1330419 Connector................................................................................................................ 1
5 1330424 Secondary Lock....................................................................................................... 1
6 1363886 Socket ..................................................................................................................... 2
7 201953 Splice....................................................................................................................... 2
8 338013 Rectifier ................................................................................................................... 1
9 133483 Heat Shrink Tubing .................................................................................................. AR

©2003 HYSTER COMPANY See Service Manual 4-47

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-34)

TRANSMISSION CONTROL

HP080912

ITEM PART NO. DESCRIPTION QTY

888235 Wire Harness............................................................................................................... 1

1 888240 Cable ....................................................................................................................... 1
2 1352602 Connector................................................................................................................ 1
3 1352603 Lock......................................................................................................................... 1
4 1351068 Connector................................................................................................................ 1
5 1351069 Lock......................................................................................................................... 1

4-48 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS (Figure 4-35)

JOYSTICK
(⇒S/N A222E-1532)

HP080913

ITEM PART NO. DESCRIPTION QTY

888157 Wire Harness............................................................................................................... 1

1 888128 Connector................................................................................................................ 1
2 888119 Cable ....................................................................................................................... AR

©2003 HYSTER COMPANY See Service Manual 4-49

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-36)

CONTROL ATTACHMENT
(⇒S/N A222E-1532)

6500 550

ITEM PART NO. DESCRIPTION QTY

888101 Wire Harness............................................................................................................... 1

1 888062 Connector................................................................................................................ 1
2 888063 Plate (Seal).............................................................................................................. 1
3 888168 Plate (Back)............................................................................................................. 1
4 888065 Fitting....................................................................................................................... 1
5 888055 Seal ......................................................................................................................... 1
6 888056 Hose ........................................................................................................................ AR
7 1330420 Connector................................................................................................................ 1
8 1330426 Lock......................................................................................................................... 1
9 1351068 Connector................................................................................................................ 1
10 1351069 Lock......................................................................................................................... 1
11 1352602 Connector................................................................................................................ 2
12 1352603 Lock......................................................................................................................... 2

4-50 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-37)
HYDRAULIC CONTROLLER
(⇒S/N A222E-1532)

Hl(2)3)

6000 1500

M4I5)

ITEM PART NO. DESCRIPTION QTY

888120 Wire Harness............................................................................................................... 1
1 888121 Connector .................................................................................................................... 1
2 888125 Seal ............................................................................................................................. 1
3 888126 Plate (Back) ................................................................................................................. 1
4 888054 Fitting........................................................................................................................... 1
5 888066 Seal ............................................................................................................................. 1
6 888067 Hose ............................................................................................................................ AR
7 886361 Cable ........................................................................................................................... AR
8 888128 Connector .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-51

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-38)

CONTROLLER AND SLIDING CAB
(⇒S/N A222E-01536X)

HP081346

ITEM PART NO. DESCRIPTION QTY

1464270 Wire Harness............................................................................................................... 1
1 888062 Connector................................................................................................................ 1
2 888063 Plate ........................................................................................................................ 1
3 888168 Plate ........................................................................................................................ 1
4 888065 Fitting....................................................................................................................... 1
5 888055 Seal ......................................................................................................................... 1
6 888056 Hose ........................................................................................................................ AR
7 1463525 Terminal................................................................................................................... 21
8 888129 Terminal................................................................................................................... 23
9 888128 Connector (Green) .................................................................................................. 1
10 888128 Connector (White) ................................................................................................... 1
11 1330422 Connector................................................................................................................ 1
12 1330428 Lock......................................................................................................................... 1
13 1464269 Fitting....................................................................................................................... 1
14 1330439 Plug ......................................................................................................................... 1
15 1363886 Socket ..................................................................................................................... 5

4-52 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS (Figure 4-39)

CONTROLLER AND SLIDING CAB
(S/N A222E-01537X⇒)

h-
ÿ
h-

c6
r
CO CO CO CO CO CO
CO CO CO CO CO CO

CO
CM
-CO
t-

I.
LO

o
t-
t-

-o

I
i-
CM CM C\J C\J CM

CM CM C\J CM CM C\J
i-

CM CM CM
CM CM CM

CO
G)
n\ JB
CO CO CO

CO CO CO

ITEM PART NO. DESCRIPTION QTY

1490254 Wire Harness............................................................................................................... 1

1 888062 Connector................................................................................................................ 1
2 888063 Plate ........................................................................................................................ 1
3 888168 Plate ........................................................................................................................ 1
4 888065 Fitting....................................................................................................................... 1
5 888055 Seal ......................................................................................................................... 1
6 888056 Hose ........................................................................................................................ AR
7 1463525 Terminal................................................................................................................... 28
8 1330422 Connector................................................................................................................ 1
9 1330428 Lock......................................................................................................................... 1
10 1464269 Fitting....................................................................................................................... 1
11 1330439 Plug ......................................................................................................................... 1
12 1363886 Socket ..................................................................................................................... 17
13 1363885 Pin ........................................................................................................................... 18
14 1351068 Connector................................................................................................................ 1
15 1351069 Lock......................................................................................................................... 1
16 1352602 Connector................................................................................................................ 1
17 1352603 Lock......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-53

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS
CONTROLLER AND SLIDING CAB
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

18 1330412 Connector................................................................................................................ 1
19 1330417 Lock......................................................................................................................... 1

4-54 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

4-55
 UNIT COD E A222 04/2003
HVSTER WORLD WIDE

WIRE HARNESS (Figure 4-40)

CAB
(⇒S/N A222E-1532)

-G

HP080916

See Service Manual ©2003 HYSTER COMPANY

4-56 for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS
CAB
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

889155 Wire Harness............................................................................................................... 1

1 888062 Connector................................................................................................................ 1
2 888063 Plate (Seal).............................................................................................................. 1
3 888168 Plate (Back)............................................................................................................. 1
4 888065 Fitting....................................................................................................................... 1
5 888055 Seal ......................................................................................................................... 1
6 888056 Hose ........................................................................................................................ AR
7 1301154 Housing ................................................................................................................... 7
8 888059 Connector................................................................................................................ 4
9 1330423 Connector................................................................................................................ 1
10 1330429 Lock......................................................................................................................... 1
11 1330409 Connector................................................................................................................ 2
12 1330414 Secondary Lock....................................................................................................... 2
13 1352602 Connector................................................................................................................ 1
14 1352603 Lock......................................................................................................................... 1
15 370728 Connector................................................................................................................ 1
16 1330421 Connector................................................................................................................ 2
17 1330427 Lock......................................................................................................................... 2
18 1330419 Connector................................................................................................................ 1
19 1330424 Secondary Lock....................................................................................................... 1
20 1330413 Connector................................................................................................................ 1
21 1330418 Lock......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-57

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-41)

INTERMODAL HANDLER
(⇒S/N A222E-1532)

HP080917

ITEM PART NO. DESCRIPTION QTY

888351 Wire Harness (Intermodal Handler)............................................................................. 1
1 1351068 Connector................................................................................................................ 1
2 1351069 Lock......................................................................................................................... 1
3 381919 Conduit .................................................................................................................... AR
4 1352602 Connector................................................................................................................ 2
5 1352603 Lock......................................................................................................................... 2

4-58 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE
WIRE HARNESS (Figure 4-42)
SPREADER CONTROL
TYPE 1
(⇒S/N A222E-1532)
'oooooo
QOOQOO

CONN . 2

O
O

> .

.
> .

>•.
>

ITEM PART NO. DESCRIPTION QTY

888219
1 1351068
2 1351069
3 381919
©2003 HYSTER COMPANY
Wire Harness............................................................................................................... 1
Connector................................................................................................................ 1
Lock......................................................................................................................... 1
Conduit .................................................................................................................... AR
See Service Manual 4-59
for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-43)

FRONT WIPER MOTOR

HP080919

ITEM PART NO. DESCRIPTION QTY

889154 Wire Harness (Front Wiper Motor)............................................................................... 1

1 1330412 Connector................................................................................................................ 1
2 1330417 Lock......................................................................................................................... 1
3 181048 Connector................................................................................................................ 3
4 1330413 Connector................................................................................................................ 1
5 1333041 Fork (1829 mm)....................................................................................................... 1
6 381919 Conduit .................................................................................................................... AR

4-60 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
WIRE HARNESS (Figure 4-44)
SLIDING CAB
(⇒S/N A222E-1536)

HP080920

ITEM PART NO. DESCRIPTION QTY

889104 Wire Harness (Sliding Cab) ......................................................................................... 1

1 1330411 Connector................................................................................................................ 1
2 1330416 Lock......................................................................................................................... 1
3 1301154 Housing ................................................................................................................... 1
4 381919 Conduit .................................................................................................................... AR

©2003 HYSTER COMPANY See Service Manual 4-61

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-45)

SLIDING CAB
(S/N A222E-01537X⇒)

HP081344

ITEM PART NO. DESCRIPTION QTY

1464274 Wire Harness............................................................................................................... 1
1 1330411 Connector................................................................................................................ 1
2 1330416 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 5
4 1330439 Plug ......................................................................................................................... 1
5 381919 Conduit .................................................................................................................... AR
6 1345027 Splice....................................................................................................................... 3
7 885967 Connector................................................................................................................ 8

4-62 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS (Figure 4-46)

SPREADER
TYPE 1
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

888480 Wire Harness............................................................................................................... 1

1 889006 Connector................................................................................................................ 1
2 888117 Cable ....................................................................................................................... AR

©2003 HYSTER COMPANY See Service Manual 4-63

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-47)

SPREADER CONTROL
TYPE 2
(⇒S/N A222E-1532)

6600

HP080922

ITEM PART NO. DESCRIPTION QTY

888483 Wire Harness............................................................................................................... 1

1 889007 Connector................................................................................................................ 1
2 888439 Cable ....................................................................................................................... AR

4-64 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

4-65
 UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-48)

SPREADER
TYPE 2
(⇒S/N A222E-1532)

HP080923

4-66 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS
SPREADER
TYPE 2
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

888481 Wire Harness............................................................................................................... 1

1 889006 Connector................................................................................................................ 1
2 888117 Cable ....................................................................................................................... AR

©2003 HYSTER COMPANY See Service Manual 4-67

for service procedures.
 UNIT CODE A222
WORLD WIDE
04/2003

WIRE HARNESS (Figure 4-49)

ROTATOR CONTROL
(⇒S/N A222E-1532)

o
o

HP080924

4-68 See Service Manual

for service procedures. ©2003 HYSTER COMPANY
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS
ROTATOR CONTROL
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

888482 Wire Harness............................................................................................................... 1

1 889006 Connector................................................................................................................ 1
1 889006 Connector................................................................................................................ 1
2 888117 Cable ....................................................................................................................... AR
2 888117 Cable ....................................................................................................................... AR

©2003 HYSTER COMPANY See Service Manual 4-69

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WIRE HARNESS (Figure 4-50)

IDLE VALIDATION SWITCH
(S/N A222E-01537X⇒)

HP081343

ITEM PART NO. DESCRIPTION QTY

1508476 Wire Harness (Idle Validation Switch) ......................................................................... 1

1 1330410 Connector................................................................................................................ 1
2 1330415 Lock......................................................................................................................... 1
3 1330437 Pin ........................................................................................................................... 2
4 1330422 Connector................................................................................................................ 2
5 1330428 Lock......................................................................................................................... 2
6 1330438 Socket ..................................................................................................................... 6
7 1330409 Connector................................................................................................................ 1
8 1330414 Secondary Lock....................................................................................................... 1
9 1330420 Connector................................................................................................................ 1

4-70 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WIRE HARNESS
IDLE VALIDATION SWITCH
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

10 1330426 Lock......................................................................................................................... 1
11 1345029 Splice....................................................................................................................... 2
12 381919 Conduit .................................................................................................................... AR
13 1502712 Pin ........................................................................................................................... 3
14 1518112 Socket ..................................................................................................................... 9

©2003 HYSTER COMPANY See Service Manual 4-71

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

MAIN WIRING DIAGRAM (Figure 4-51)

FRAME
SHEET 1 OF 2
(⇒S/N A222E-1532)

X C1 to BOOM/ATTACHM.
X C6 10 BOOM/ATTACHM.
X2 '« BOOM/ATTACHM

X CB to BOOM/ATTACHM
X C4 to BOOM/ATTACHM
X C5 to BOOM/ATTACHM

TO L.H. INDICATOR I IGHTS

18119 12 0121
TO STOP LIGHTS
FILTER
INDICATOR LIGHTS RESTRICTION

BACK UP ALARM LIGHTS

24 2 5 2 612 7
2 212 3
BACK UP LIGHTS
srrT7? ,[**
ff OBX-L O O
2 812 913013113 2 LOW COOLANT SENSOR
HIGH ENG ENG WATER
WATER TEMP * TEMP
SWITCH SENSOR
ENGINE
SACK UP ALARM
ENG OIL LOW ENG
O > SPEED
SENSOR
OPTIONAL AIR FUEL , n. , CMr
PRESS 'OIL PRESS
CONDITIONER SHUTOFF STARTER ni,0VbJcc SENS0R SWITEH
U'LH|RRESFS
BALK UP LIGHTS
COMPRESSOR SOLENOID
ÿ ÿ —|
MOTOR
SHJ!I2fF KO O

BACK UP ALARM LIGHTS

X/—50AS
NDICATOR LIGHTS 3 914 013 3
TO STOP LIGHTS

TO R.H. INDICATOR LIGHTS 41143 14 214 3

6 0a 6 116 216 3 4 7 46) 4 814 9

BATTERY
5 715 815 9 D ISCONECCT 3 613 7
FUEL LEVEL SWITCH
SWITCH > -51BA °--50

5115 215 315 4155

continued

64 66 67 68

X B1 to CAB
main
A19
ELECTRICAL A '2

4-72 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

MAIN WIRING DIAGRAM

FRAME
SHEET 1 OF 2
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

1 888475 Wire Harness (Spreader Extension)............................................................................ 1

2 888476 Wire Harness (Spreader Extension)............................................................................ 1
3 888036 Tube ............................................................................................................................. 1
4 888037 Tube ............................................................................................................................. 1
5 888038 Tube ............................................................................................................................. 1
6 888039 Tube ............................................................................................................................. 1
7 888308 Clamp .......................................................................................................................... 9
8 889149 Wire Harness (Attachment Indicator) (☞ Figure 4-12) .............................................. 1
9 889041 Wire Harness (Attachment Indicator) (☞ Figure 4-13) .............................................. 1
10 888111 Wire Harness (Standard Spreader) (☞ Figure 4-14) ................................................. 1
11 888112 Wire Harness (Intermodal Handler) (☞ Figure 4-15) ................................................. 1
12 888110 Wire Harness (Standard Spreader) (☞ Figure 4-16) ................................................. 1
13 889488 Cable (Kruger) ............................................................................................................. 1
14 888109 Wire Harness (Boom Light) (☞ Figure 4-17) ............................................................. 1
15 302024 Screw........................................................................................................................... 4
16 292667 Nut ............................................................................................................................... 4
17 292678 Lockwasher.................................................................................................................. 4
18 1384603 Light (Brake and Back-Up) .......................................................................................... 2
19 887277 Bracket (LH Rear) ........................................................................................................ 1
20 292668 Nut ............................................................................................................................... 4
21 292679 Lockwasher.................................................................................................................. 4
22 887307 Lights ........................................................................................................................... 6
23 1310668 Bulb (24 Volt) ............................................................................................................... 6
24 888343 Seal ............................................................................................................................. 1
25 889196 Switch (Temperature Sender) ...................................................................................... 1
26 1388287 Speed Sensor .............................................................................................................. 1
27 1314149 O-Ring ......................................................................................................................... 2
28 1367282 Alarm ........................................................................................................................... 1
29 136749 Capscrew..................................................................................................................... 2
30 320157 Washer ........................................................................................................................ 2
31 292681 Lockwasher.................................................................................................................. 2
32 239503 Nut ............................................................................................................................... 2
33 391484 Clamp .......................................................................................................................... 5
34 889362 Switch (Water Level).................................................................................................... 1
35 1388286 Speed Sensor .............................................................................................................. 1
36 888337 Temperature Switch ..................................................................................................... 1
37 888221 Fitting........................................................................................................................... 1
38 1311398 Pressure Switch........................................................................................................... 1
39 292514 Capscrew..................................................................................................................... 2
40 292682 Lockwasher.................................................................................................................. 2
41 886215 Switch .......................................................................................................................... 1
42 887328 Oil Pressure Sender .................................................................................................... 1
43 16187 Fitting........................................................................................................................... 2
44 886213 Switch (Battery Cut-off) ............................................................................................... 1
45 888249 Battery Cable............................................................................................................... 1
46 257241 Boot ............................................................................................................................. 2
47 887348 Battery Cable (-) .......................................................................................................... 1
48 888248 Battery Cable............................................................................................................... 1
49 888448 Battery Cable............................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-73

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

MAIN WIRING DIAGRAM

FRAME
SHEET 1 OF 2
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

50 887347 Battery Cable (+) ......................................................................................................... 1

51 887346 Battery ......................................................................................................................... 2
52 136692 Nut ............................................................................................................................... 2
53 885687 Link (Battery Clamp).................................................................................................... 4
54 885688 Clamp (Battery Clamp) ................................................................................................ 2
55 310101 Nut ............................................................................................................................... 4
56 888114 Wire Harness (Rear Light, Back-Up Alarm, and Fuel Level) (☞ Figure 4-18) ........... 1
57 292681 Lockwasher.................................................................................................................. 2
58 239503 Nut ............................................................................................................................... 4
59 888209 Controller ..................................................................................................................... 1
60 888320 Gauge (Fuel Level) ...................................................................................................... 1
61 888321 Gasket ......................................................................................................................... 1
62 292500 Capscrew..................................................................................................................... 6
63 292680 Lockwasher.................................................................................................................. 6
64 888108 Wire Harness (Engine Compartment) (☞ Figure 4-19) ............................................. 1
65 888107 Wire Harness (Front Lights) (☞ Figure 4-20) ............................................................. 1
66 888147 Wire Harness (Transmission Control Valve) (☞ Figure 4-22) .................................... 1
67 888113 Wire Harness (LH) (☞ Figure 4-24) ........................................................................... 1
68 888116 Wire Harness (RH) (☞ Figure 4-26) .......................................................................... 1

4-74 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

4-75
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

MAIN WIRING DIAGRAM (Figure 4-52)

FRAME
SHEET 2 OF 2
(⇒S/N A222E-1532)

OIL COOLED

(4 214 3X4 414 514 6)

2 712 8X2 9)
13 9)
(38;
(30)
,T;
M- O > liswoutnt

(3 7)

(3 5l3 6)
O / OIL TEMP (32)

(34)
A9
A10

A11

4-76 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

MAIN WIRING DIAGRAM

FRAME
SHEET 2 OF 2
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

1 889343 Switch (Limit) ............................................................................................................... 1

2 296504 Screw........................................................................................................................... 2
3 320154 Washer ........................................................................................................................ 2
4 815597 Nut ............................................................................................................................... 2
5 888302 Wire Harness (LH Marker Light) (☞ Figure 4-28) ...................................................... 1
6 345355 Bulb (24 Volt) ............................................................................................................... 2
7 887343 Light (Front Turn Signal) .............................................................................................. 2
8 302024 Screw........................................................................................................................... 4
9 292667 Nut ............................................................................................................................... 4
10 292678 Lockwasher.................................................................................................................. 4
11 136985 Capscrew..................................................................................................................... 6
12 292682 Lockwasher.................................................................................................................. 6
13 136692 Nut ............................................................................................................................... 6
14 886810 Bracket (Marker Lamp) ................................................................................................ 2
15 887317 Lens ............................................................................................................................. 2
16 887335 Light (Marker Front) ..................................................................................................... 2
17 887345 Bulb (24 Volt) ............................................................................................................... 2
18 887341 Light (Front) ................................................................................................................. 2
19 887342 Lamp............................................................................................................................ 2
20 346656 Capscrew..................................................................................................................... 8
21 239503 Nut ............................................................................................................................... 8
22 320157 Washer ........................................................................................................................ 8
23 292681 Lockwasher.................................................................................................................. 8
24 887307 Lights ........................................................................................................................... 6
25 1310668 Bulb (24 Volt) ............................................................................................................... 6
26 888306 Bracket......................................................................................................................... 2
27 1451327 Horn (24 Volt) .............................................................................................................. 1
28 239503 Nut ............................................................................................................................... 2
29 292681 Lockwasher.................................................................................................................. 2
30 888301 Wire Harness (Work Lights) (☞ Figure 4-29) ............................................................ 2
31 888217 Wire Harness (Front Lights Extension) (☞ Figure 4-30) ............................................ 2
32 888303 Wire Harness (RH Marker Light) (☞ Figure 4-32) ..................................................... 1
33 1322627 Temperature Switch ..................................................................................................... 1
34 889379 Controller ..................................................................................................................... 1
35 885960 Fitting........................................................................................................................... 1
36 889374 Wire Harness............................................................................................................... 1
37 887870 Pressure Switch........................................................................................................... 1
38 887857 Pressure Switch........................................................................................................... 1
39 1332206 Pressure Switch........................................................................................................... 1
40 889026 Cable ........................................................................................................................... AR
41 887323 Pressure Switch........................................................................................................... 1
42 886889 Capscrew..................................................................................................................... 4
43 292679 Lockwasher.................................................................................................................. 4
44 885707 Nut ............................................................................................................................... 4
45 886473 Switch .......................................................................................................................... 1
46 885962 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-77

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

OPERATOR COMPARTMENT WIRING DIAGRAM (Figure 4-53)

EMPTY CONTAINER HANDLER
SHEET 1 OF 2
(⇒S/N A222E-1532)

continued
EMERGENCY
STOP
SWITCH

XMSN CONTROL
SHIFTER
-
- CHASSIS WORK
Eights
,_ .CiBOOM WORK
-i—Eights
-I- BEAM
-rtpjHIGH
1
Deadlights
- fCÿRAKE HYDR. OIL
- Demp warning
MAIN VALVE REMOTE CONTROL
=efii£ CH#RCE
ÿEBR#KE
-1-ÿINDICATOR
1
-Dight
- AÿXCESS SPEED
- Dvarning light
LH. INSTRUMENT CLUSTER
ÿ—
50DJ
JOYSTICK
'
OPTIONAL SPREADER SPREADER
SPREADER SIDE-SHIFT ROTATION
OPTIONAL OPTIONAL
DAMPING
-
J-
KRyXMSN OIL FILTER
I-Destruction
POWER TILTING LOCK Zj- OIL FILTER
-1—ÿAIR
Dbstruc T ION
ZZ -Dbstruc
- FILTER
t ion
]\--,Cÿ.OW COOLANT
DjATER LEVEL
Ji-
lOfNGfNE OIL
I-Dressure
-f«#RAKE CIRCUIT
-1—D/ARNING
-1 .CSXMSN OIL TEMP.
OPTIONAL FOR
INTERMODAL HANDLER
-
IT1-D/ARNING
] I-fCÿXMSN OIL PRESS
-D/ARNING
MIDDLE INSTRUMENT CLUSTER
FRONT FRONT
LEGS LEGS
D0W1L
FRONT
LEGS -oTERM 'w\HOUR AND
CLAMP EMERGENCY
«GN JTACHO METER
I REAR STOP
SWITCH
I LEGS MIDDLE INSTRUMENT CLUSTER
CLAMP

- 272-
BLOCK BLOCK ROTATION HOIST CUT-OUT VOLTAGE
STACKING STACKING
IKEY-SW ITCH I \METER
OVERRIDE AUTO/ OVERRIDE
IN OUT SWITCH | MANUAL 1 SWITCH ÿSEND.
-B115 ENGINE OIL
)PRESS GAUGE

WATER TEMP
\GAUGE
KSEND,

L.H. INSTRUMENT CLUSTER

-60S-Q- PARK
BRAKE
SWITCH

HiTfiTh
00s Ln ot-- CO

DISPLAY LOAD MOMENT

DEVICE

SLIDING CAB (OPTIONAL FOR CH)

*
HORN. DRIVE
AND TURNING
LIGHTS SWITCH

continued

RELAY
SL.CAB
ALARM

continued
ALARM
HP080927

4-78 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OPERATOR COMPARTMENT WIRING DIAGRAM

EMPTY CONTAINER HANDLER
SHEET 1 OF 2
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

1 886221 Control Unit.................................................................................................................. 1

2 888363 Plate ............................................................................................................................ 1
3 1330574 Capscrew..................................................................................................................... 4
4 369242 Capscrew..................................................................................................................... 2
5 292681 Lockwasher.................................................................................................................. 2
6 886352 Controller (Transmission)............................................................................................. 1
7 227168 Screw........................................................................................................................... 4
8 888235 Wire Harness (Transmission Control) (☞ Figure 4-34) .............................................. 1
9 888049 Shifter Assembly.......................................................................................................... 1
10 296159 Capscrew..................................................................................................................... 2
11 296174 Capscrew..................................................................................................................... 1
12 302401 Nut ............................................................................................................................... 1
13 1478613 Bracket......................................................................................................................... 1
14 886220 Lever ............................................................................................................................ 1
14 886220 Lever ............................................................................................................................ 1
15 885672 Panel (Manipulator) ..................................................................................................... 1
16 296196 Capscrew..................................................................................................................... 4
17 292667 Nut ............................................................................................................................... 4
18 885560 Screw........................................................................................................................... 8
19 886230 Plate ............................................................................................................................ 1
20 888157 Wire Harness (Joystick Hydraulic Controller) (☞ Figure 4-35) .................................. 1
21 885719 Button .......................................................................................................................... 8
22 885722 Block ............................................................................................................................ 8
23 888428 Plug ............................................................................................................................. 2
24 886228 Controller ..................................................................................................................... 1
25 888351 Wire Harness (LH) (Extension) (☞ Figure 4-41) ........................................................ 1
26 888427 Fitting........................................................................................................................... 2
27 888425 Hose ............................................................................................................................ 1
28 888219 Wire Harness (Spreader Control) (☞ Figure 4-42) .................................................... 1
29 1350955 Pressure Switch........................................................................................................... 1
30 887882 Switch .......................................................................................................................... 1
31 888101 Wire Harness (Attachment Control) (☞ Figure 4-36) ................................................. 1
32 888120 Wire Harness (Hydraulic Controller) (☞ Figure 4-37) ................................................ 1
33 889641 Wire Harness (Cab)..................................................................................................... 1
34 889155 Wire Harness (Cab) (☞ Figure 4-40) ......................................................................... 1
35 885674 Controller (Spreader) ................................................................................................... 1
36 885719 Button .......................................................................................................................... 6
37 885720 Button .......................................................................................................................... 1
38 885721 Switch .......................................................................................................................... 1
39 885722 Block ............................................................................................................................ 6
40 887311 Contact ........................................................................................................................ 2
41 885724 Block ............................................................................................................................ 1
42 888428 Plug ............................................................................................................................. 2
43 885663 Cover ........................................................................................................................... 1
44 136687 Nut ............................................................................................................................... 4
45 292680 Lockwasher.................................................................................................................. 4
46 885623 Capscrew..................................................................................................................... 4
47 889109 Bracket......................................................................................................................... 1
48 296011 Capscrew..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 4-79

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

OPERATOR COMPARTMENT WIRING DIAGRAM

EMPTY CONTAINER HANDLER
SHEET 1 OF 2
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

49 1300165 Spacer ......................................................................................................................... 1

50 320160 Washer ........................................................................................................................ 1
51 334340 Washer ........................................................................................................................ 3
52 885647 Knob ............................................................................................................................ 1
53 296246 Capscrew..................................................................................................................... 1
54 889106 Bracket......................................................................................................................... 1
55 888428 Plug ............................................................................................................................. 1
56 889061 Loom (Wire) ................................................................................................................. AR
57 889063 Cap .............................................................................................................................. 2
58 887895 Box............................................................................................................................... 1
59 888134 Connector .................................................................................................................... 1
60 302405 Nut ............................................................................................................................... 4
61 889148 Conduit ........................................................................................................................ AR
62 887894 Relay (Flasher) ............................................................................................................ 2
63 887896 Alarm ........................................................................................................................... 2
64 885720 Button .......................................................................................................................... 2
65 887897 Block ............................................................................................................................ 2
66 888224 Switch (Head Light) ..................................................................................................... 1

4-80 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

4-81
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

OPERATOR COMPARTMENT WIRING DIAGRAM (Figure 4-54)

EMPTY CONTAINER HANDLER
SHEET 2 OF 2
(⇒S/N A222E-1532)

(Sfei
HASSTS'
WORK
LIGHTS
continued
@1
BOOir
FAN SW ITCH

WORK
LIGHTS

ÿ-ffLASHiRG
3EAC0N

—50BT —U <- L I GHT

IVERRIDE
SWITCH

ROGER OVERRIDE
ARNING
\ OVERRIDE
-
ÿ

0POTATOR
ARNING
OVERRIDE
• ' 0ÿRUGER
ARNING
OTATOR OVERRIDE
ARNING
RONT LEGS
ORIZONTAL
LEGS
=5=®ÿ
LRI ICAL
— -Of RONT LEGS
i
Inr-Horizontal FRONT WIPER
RONT LEGS MOTOR
ERT ICAL
L.H. INSTRUMENT CLUSTER

RONT FEET
EATED/CLAMPED FRONT
PREADER IWASHER SOL I
TATUS
RONT FEET
EATED/CLAMPED
PREADER
TATUS
S=0
TWIST LOCK REAR
TATUS
WASHER SOL

TWIST LOCK
TATUS

TOP
MIDDLE INSTRUMENT CLUSTER WASHER SOL

CAB SW
(OPT.)

W IPER
TOP WIPER
MOTOR

REAR
0R
W IPER

REAR WIPER
W IPER MOTOR

SLIDING LAB (OPTIONAL FOR CH)

Pvjv vyv s/Js/vp

continued B5 SLIDING
CAB STOP
SWITCH FRONT 1

RELAY
SL.CAB
ALARM

continued
ALARM

4-82 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OPERATOR COMPARTMENT WIRING DIAGRAM

EMPTY CONTAINER HANDLER
SHEET 2 OF 2
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

1 887317 Lens ............................................................................................................................. 2

2 325789 Electrical Fitting (E) ..................................................................................................... 2
3 889154 Wire Harness (Front Wiper Motor) (☞ Figure 4-43) ................................................... 1
4 889104 Wire Harness (Sliding cab) (☞ Figure 4-44) .............................................................. 1
5 889063 Cap .............................................................................................................................. 2
6 293727 Screw........................................................................................................................... 4
7 889370 Box............................................................................................................................... 1
8 302045 Screw........................................................................................................................... 4
9 885975 Cap .............................................................................................................................. 1
10 889148 Conduit ........................................................................................................................ AR

©2003 HYSTER COMPANY See Service Manual 4-83

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

BOOM ATTACHMENT (Figure 4-55)

EMPTY CONTAINER HANDLER
SHEET 1 OF 2
(⇒S/N A222E-1532)

WORK LIGHT
V
)
( WORK LIGHT
\

C6 /\

INTERMODAL CABLE
O> (OPTIONAL)

'7AG ,n » 1 ÿ i-
SOFR, pc-j 67AG1-Z
ÿ7
n
50ER3 ÿ
M U4U
S-ÿ7B— 103
ÿ102
xB22
T7K
ffi SPREADER CONTROL StzBIOA
§BTi5 6114 COMPUTER 1%
|3S
B106
RLLL
m—B110
inn -

w
ÿ—B183
°FR
")0FB1

. KRUGER BOOM LENGTH

,O > MEASURING
AND BOOM ANGLE
DEVICE

DISTRI E OX OL BOOM

FLASHING
E5EACUN WURK LlbHL

WORK LIGHT

FLASHING
BEACON

-173C -{ | WORK LIGHT

16 15
14 15
17 18 -172C -i I I WORK LIGHT

4-84 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

BOOM ATTACHMENT
EMPTY CONTAINER HANDLER
SHEET 1 OF 2
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

1 889133 Lamp............................................................................................................................ 2
2 885945 Housing (Transparent) ................................................................................................. 1
3 885946 Housing (Yellow) .......................................................................................................... 1
4 885955 Insert............................................................................................................................ 1
5 885956 Housing (Connector) ................................................................................................... 2
6 888480 Wire Harness (Spreader) (☞ Figure 4-46) ................................................................. 1
7 885936 Controller (Container Handler) .................................................................................... 1
8 888483 Wire Harness (Spreader Control) (☞ Figure 4-47) .................................................... 1
9 888481 Wire Harness (Spreader Control) (☞ Figure 4-48) .................................................... 1
10 885957 Insert............................................................................................................................ 1
11 888482 Wire Harness (Rotator Control) (☞ Figure 4-49) ....................................................... 1
12 296146 Capscrew..................................................................................................................... 4
13 292676 Lockwasher.................................................................................................................. 4
14 888312 Tube ............................................................................................................................. 1
15 888081 Clamp .......................................................................................................................... 6
16 888313 Tube ............................................................................................................................. 1
17 888314 Tube ............................................................................................................................. 1
18 888316 Clamp .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 4-85

for service procedures.
 for service procedures.
©2003 HYSTER COMPANY See Service Manual 4-86

0£6080dH

— A30SR { 9NI11U
- VZUmdl
sh] Jn sh± r.1 VLLL9-
IbJ-nios-

NM00-M01S dOlVlOd "Lÿ

: rfzklE - VEU8-
-M30S—

,W[,
_ dOlVlOd NOIlVlOd "L_ Wl/V1„

031V3S 03)1301 03>001Nn 031V3S )O01 9NIN3dHVQ

d3N IVINO D »301 1SI Ml >001 1SI Ml d3NIV!N03

dOSN3S 1IWI1
dOlVlOd M3 ,Zl

1VN9IS 1VN9IS psnuijuoo

SOd ,S£ SOd ,0E

- 1919—K-
- 0U9-ÿ
ÿ9018-ÿ
ÿ

W8~k>
-;oi.9-4ÿ
ÿ819 — nJ
ÿ39 Vi»-

1VN9IS 1VN9IS
SOd ,01 SOd ,0}
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V60L9-

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d3NI V1N03
03M301NI1
)O01
03)001 031V3S
1SIM1 >001 1SI Ml d3NIV!N03
J panui)uoo

(⇒S/N A222E-1532)
SHEET 2 OF 2
EMPTY CONTAINER HANDLER
BOOM ATTACHMENT (Figure 4-56)
04/2003 WORLD WIDE
UNIT CODE A222
U3J.SAH
 UNIT CODE A222
04/2003 WORLD WIDE

BOOM ATTACHMENT
EMPTY CONTAINER HANDLER
SHEET 2 OF 2
(⇒S/N A222E-1532)

ITEM PART NO. DESCRIPTION QTY

1 888483 Wire Harness (Spreader Control) (☞ Figure 4-47) .................................................... 1

2 888413 Connector .................................................................................................................... 1
3 889275 Capscrew..................................................................................................................... 16
4 885935 Proximity Sensor.......................................................................................................... 12
5 888438 Connector .................................................................................................................... 1
6 885967 Connector .................................................................................................................... AR
7 888482 Wire Harness (Rotator Control) (☞ Figure 4-49) ....................................................... 1
8 889018 Connector .................................................................................................................... 1
9 888449 Connector .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-87

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM (Figure 4-57)

TIER I ENGINE, WITH ELME ATTACHMENT
SHEET 1 OF 2
(S/N A222E-01537X⇒)

G>

KRUGER BOOM LENGTH

AND BOOM ANGLE
MEASURING DEVICE

OIL SUPPLY
VALVE SWITCH
NC (VALVE OPENI
TO L.H. INOICATOR LIGHTS

TO STOP LIGHTS AIR

FILTER
INDICATOR LIGHTS RESTRICTION

BACK UP ALARM LIGHTS

BATTGRD XMSN
LOW COOLANT SPEED
LEVEL ! ALTERNATOR SENSOR
SWITCH HIGH ENG ENG WATER
WATER TEMP * TEMP
SWITCH SENSOR
ENGINE
BACK UP ALARM SPEED
ENG OIL LOW ENG SENSOR
OPTIONAL AIR FUEL mu c Mr PRESS *0IL PRESS
CONDITIONER SHUTOFF
COMPRESSOR SOLENOID
STARTER
MOTOR OPPRESS SENS0R SW,KH

BACK UP LIGHTS

BACK UP ALARM LIGHTS

INDICATOR LIGHTS

TO STOP LIGHTS

TO R.H. INDICATOR LIGHTS

BATTERY
DISCONNECT
SWITCH

MAIN
ELECTRICAL
BOX

015 -
013 - -X 0130
012 - -X 0120
03 -

02 -
05 -

07 -
04 - —X 040
-X 080
HP080931

4-88 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
TIER I ENGINE, WITH ELME ATTACHMENT
SHEET 1 OF 2
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 888111 Wire Harness (Standard Spreader) (☞ Figure 4-14) ................................................. 1

2 888112 Wire Harness (Intermodal Handler) (☞ Figure 4-15) ................................................. 1
3 888110 Wire Harness (Standard Spreader) (☞ Figure 4-16) ................................................. 1
4 a 889488 Cable (Kruger) ............................................................................................................. 1
5 888109 Wire Harness (Boom Light) (☞ Figure 4-17) ............................................................. 1
6 302024 Screw........................................................................................................................... 4
7 292667 Nut ............................................................................................................................... 4
8 292678 Lockwasher.................................................................................................................. 4
9 887307 Lights ........................................................................................................................... 6
10 1310668 Bulb (24 Volt) ............................................................................................................... 6
11 1384603 Light (Brake and Back-Up) .......................................................................................... 2
12 887277 Bracket (LH Rear) ........................................................................................................ 1
13 292668 Nut ............................................................................................................................... 4
14 292679 Lockwasher.................................................................................................................. 4
15 1367282 Alarm ........................................................................................................................... 1
16 136749 Capscrew..................................................................................................................... 2
17 320157 Washer ........................................................................................................................ 2
18 292681 Lockwasher.................................................................................................................. 2
19 239503 Nut ............................................................................................................................... 2
20 b 1483201 Sensor ......................................................................................................................... 1
20 a 888320 Gauge.......................................................................................................................... 1
21 888321 Gasket ......................................................................................................................... 1
22 292500 Capscrew..................................................................................................................... 6
23 292680 Lockwasher.................................................................................................................. 6
24 292681 Lockwasher.................................................................................................................. 2
25 239503 Nut ............................................................................................................................... 4
26 1463556 Controller ..................................................................................................................... 1
27 887291 Bracket (RH Rear) ....................................................................................................... 1
28 888114 Wire Harness (Rear Light, Back-Up Alarm, and Fuel Level) (☞ Figure 4-18) ........... 1
29 888108 Wire Harness (Engine Compartment) (☞ Figure 4-19) ............................................. 1
30 b 1494374 Wire Harness (Transmission Control) (☞ Figure 4-23) .............................................. 1
30 a 888147 Wire Harness (Transmission Control) (☞ Figure 4-22) .............................................. 1
31 b 1494376 Wire Harness (LH) (☞ Figure 4-25) ........................................................................... 1
31 a 888113 Wire Harness (LH) (☞ Figure 4-24) ........................................................................... 1
32 b 1494375 Wire Harness (RH) (☞ Figure 4-27) .......................................................................... 1
32 a 888116 Wire Harness (RH) (☞ Figure 4-26) .......................................................................... 1
33 a 889489 Cable Assembly (Kruger)............................................................................................. 1
34 b 1494377 Wire Harness (Front Light and 3B6) (☞ Figure 4-21) ................................................ 1
34 a 888107 Wire Harness (Front Lights and Kruger device) (☞ Figure 4-20) .............................. 1
35 a 886889 Capscrew..................................................................................................................... 4
36 a 292679 Lockwasher.................................................................................................................. 4
37 a 885707 Nut ............................................................................................................................... 4
38 a 886473 Switch .......................................................................................................................... 1
39 a 885962 Fitting........................................................................................................................... 1
40 888343 Seal ............................................................................................................................. 1
41 889196 Switch (Temperature Sender) ...................................................................................... 1
42 391484 Clamp .......................................................................................................................... 5
43 889362 Switch (Water Level).................................................................................................... 1
44 292514 Capscrew..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 4-89

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM
TIER I ENGINE, WITH ELME ATTACHMENT
SHEET 1 OF 2
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

45 292682 Lockwasher.................................................................................................................. 2
46 886215 Switch .......................................................................................................................... 1
47 16187 Fitting ........................................................................................................................... 2
48 887328 Oil Pressure Sender .................................................................................................... 1
49 b 1324517 Switch (Disconnect) (Battery Cut-off) .......................................................................... 1
49 a 886213 Switch (Battery Cut-off) ............................................................................................... 1
50 b 1488482 Cable ........................................................................................................................... 1
50 a 888249 Battery Cable............................................................................................................... 1
51 257241 Boot ............................................................................................................................. 2
52 887348 Battery Cable (-) .......................................................................................................... 1
53 888248 Battery Cable............................................................................................................... 1
54 888448 Battery Cable............................................................................................................... 1
55 b 1488483 Battery Cable (+) ......................................................................................................... 1
55 a 887347 Battery Cable (+) ......................................................................................................... 1
56 887346 Battery ......................................................................................................................... 2
57 136692 Nut ............................................................................................................................... 2
58 b 1491452 Link (Battery Hold Down)............................................................................................. 4
58 a 885687 Link (Battery Hold Down)............................................................................................. 4
59 885688 Clamp (Battery Hold Down) ......................................................................................... 2
60 310102 Nut ............................................................................................................................... 4
61 888337 Temperature Switch ..................................................................................................... 1
62 888221 Fitting ........................................................................................................................... 1
63 1311398 Pressure Switch........................................................................................................... 1
64 1314149 O-Ring ......................................................................................................................... 2
65 1388286 Speed Sensor .............................................................................................................. 1
66 1388287 Speed Sensor .............................................................................................................. 1

FOOTNOTES:
a S/N A222E-1533⇔S/N A222E-1536
b S/N A222E-1537 ⇒

4-90 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

4-91
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM (Figure 4-58)

TIER I ENGINE, WITH ELME ATTACHMENT
SHEET 2 OF 2
(S/N A222E-01537X⇒)

ELME SPREADER
CONTROL UNIT

FLASHING
BEACON

WORK LIGHT
OIL COOLER
WORK LIGHT
DISTRIBUTION BOX
ON BOOM

13 114 115116 117A18 119 120121

MARKER
OIL FILTER
OBSTRUCTION
SWITCH 2.5 Bar
<0

TELESCOPING TELESCOPING
LIFTING LIFTING

WORK LIGHT

EV| I WORK LIGHT

25126X27118X19X20
SLIDING CAB

OIL COOLER
29130131
WORK LIGHT

WORK LIGHT

5X26X27X18X19X20
LOW BRAKE

SWITCH

\™Ema—
PARK BRAKE
ÿ O > LIGHT
SWITCH

XMSN 37 TOP CYL MARKER LIGHT

CONTROL PRESS
VALVE SENSOR TURN LIGHT 13X14X15X16X17X18 A1 9 X20X 21
KRUGER
BOT CYL ONTROLLER
PRESS
XMSN SENSOR WET DISK
UIL FILTER OIL TEMP
RESTRICTION SWITCH

—ÿ 0210 to CAB continued on sheet 2/3

—ÿ 030 to CAB continued on sheet 2/3

— 020 to CAB continued on sheet 2/3

— 050 to CAB continued on sheet 2/3
—ÿ 070 to CAB continued on sheet 2/3 HP080932

4-92 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
TIER I ENGINE, WITH ELME ATTACHMENT
SHEET 2 OF 2
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 885955 Insert (Connector)........................................................................................................ 1

2 885954 Housing (Connector) ................................................................................................... 2
3 888477 Wire Harness (Intermodal Handler)............................................................................. 1
4 885957 Insert (Connector)........................................................................................................ 1
5 888476 Wire Harness (Container Handler) .............................................................................. 1
6 888475 Wire Harness (Container Handler) .............................................................................. 1
7 887323 Pressure Switch........................................................................................................... 1
8 889343 Switch .......................................................................................................................... 1
9 815596 Capscrew..................................................................................................................... 2
10 320154 Washer ........................................................................................................................ 2
11 815597 Nut ............................................................................................................................... 2
12 888302 Wire Harness (LH Front Marker Lights) (☞ Figure 4-28) ........................................... 1
13 345355 Bulb (24 Volt) ............................................................................................................... 1
14 887343 Light (Front Turn Signal) .............................................................................................. 1
15 302024 Screw........................................................................................................................... 4
16 292667 Nut ............................................................................................................................... 4
17 292678 Lockwasher.................................................................................................................. 4
18 136985 Capscrew..................................................................................................................... 6
19 292682 Lockwasher.................................................................................................................. 6
20 136692 Nut ............................................................................................................................... 6
21 886810 Bracket (Marker Lamp) ................................................................................................ 2
22 887317 Lens ............................................................................................................................. 2
23 887335 Light (Front) ................................................................................................................. 2
24 888301 Wire Harness (Work Light) (☞ Figure 4-29) .............................................................. 2
25 887307 Lights ........................................................................................................................... 6
26 1310668 Bulb (24 Volt) ............................................................................................................... 6
27 888306 Bracket......................................................................................................................... 2
28 889026 Cable ........................................................................................................................... AR
29 1451327 Horn (24 Volt) .............................................................................................................. 1
30 239503 Nut ............................................................................................................................... 2
31 292681 Lockwasher.................................................................................................................. 2
32 888303 Wire Harness (RH Front Marker Light) (☞ Figure 4-32) ............................................ 1
33 1322627 Temperature Switch ..................................................................................................... 1
34 889379 Controller ..................................................................................................................... 1
35 885960 Fitting........................................................................................................................... 1
36 889374 Wire Harness............................................................................................................... 1
37 887870 Pressure Switch........................................................................................................... 1
38 887857 Pressure Switch........................................................................................................... 1
39 1332206 Pressure Switch........................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-93

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003
ELECTRICAL SYSTEM (Figure 4-59)
TIER I ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMENT, SHEET 1 OF 2
(S/N A222E-01537X⇒)
TRANSMISSION
CONTROLLER
APC-100
4-94 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
TIER I ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMENT, SHEET 1 OF 2
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 a 886352 Controller (Transmission)............................................................................................. 1

1 b 1491453 Controller (Transmission)............................................................................................. 1
2 227168 Screw........................................................................................................................... 4
3 888235 Wire Harness (Transmission Control Unit) (☞ Figure 4-34) ...................................... 1
4 888049 Shifter Assembly.......................................................................................................... 1
5 296159 Capscrew..................................................................................................................... 2
6 296174 Capscrew..................................................................................................................... 1
7 302401 Nut ............................................................................................................................... 1
8 1478613 Bracket......................................................................................................................... 1
9 b 1490114 Controller ..................................................................................................................... 1
9 a 886221 Control Unit.................................................................................................................. 1
10 888363 Plate (Mounting) .......................................................................................................... 1
11 1330574 Capscrew..................................................................................................................... 4
12 369242 Capscrew..................................................................................................................... 2
13 292681 Lockwasher.................................................................................................................. 2
14 a 1464270 Wire Harness (Controller and Sliding Cab) (☞ Figure 4-38) ..................................... 1
14 b 1490254 Wire Harness (Controller and Sliding Cab) (☞ Figure 4-39) ..................................... 1
15 a 1464268 Wire Harness............................................................................................................... 1
15 b 1493083 Wire Harness............................................................................................................... 1
16 1350955 Pressure Switch........................................................................................................... 1
17 887882 Switch .......................................................................................................................... 1
18 a 1464266 Wire Harness (Attachment Control)............................................................................. 1
18 b 1493083 Wire Harness (Attachment Control)............................................................................. 1
19 a 1464667 Connector (Hydraulic Controller) ................................................................................. 1
19 b 1493083 Wire Harness (Hydraulic Controller) ............................................................................ 1
20 a 1463554 Wire Harness............................................................................................................... 1
20 b 1494370 Wire Harness............................................................................................................... 1
21 a 1463524 Wire Harness............................................................................................................... 1
21 b 1494369 Wire Harness............................................................................................................... 1
22 a 889109 Bracket......................................................................................................................... 1
23 a 296011 Capscrew..................................................................................................................... 2
24 a 1300165 Spacer ......................................................................................................................... 1
25 a 320160 Washer ........................................................................................................................ 1
26 a 334340 Washer ........................................................................................................................ 3
27 a 885647 Knob ............................................................................................................................ 1
28 a 296243 Capscrew..................................................................................................................... 1
29 a 889106 Bracket......................................................................................................................... 1
30 a 888428 Plug ............................................................................................................................. 1
31 a 889061 Loom............................................................................................................................ AR
32 889063 Cap .............................................................................................................................. 2
33 887895 Box............................................................................................................................... 1
34 888134 Connector .................................................................................................................... 1
35 302045 Screw........................................................................................................................... 4
36 889148 Conduit ........................................................................................................................ AR
37 887894 Relay............................................................................................................................ 2
38 887896 Alarm ........................................................................................................................... 2
39 885720 Button .......................................................................................................................... 2
40 887897 Block ............................................................................................................................ 2
41 1464274 Wire Harness (Sliding Cab) (☞ Figure 4-45) ............................................................. 1

©2003 HYSTER COMPANY See Service Manual 4-95

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM
TIER I ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMENT, SHEET 1 OF 2
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

42 b 1494439 Switch (Turn Signal)..................................................................................................... 1

42 a 815914 Switch (Turn Signal) (Turn Signal) ............................................................................... 1

FOOTNOTES:
a ⇒ S/N A222E-1536
b S/N A222E-1537 ⇒

4-96 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

4-97
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM (Figure 4-60)

TIER I ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMANT, SHEET 2 OF 2
(S/N A222E-01537X⇒)

lmergenc y

SW I TEH

[HAS
STAR WORK
FOLD-DOW LIGHTS
SW ITCH
FAN SW ITCH
BOO <r\
RAKE HYDR. OIL WORK
|-<ÿIEMP WARNING LIGHTS
ATT. CHARGE
IGHT
ARK BRAKE
IGHT <-11ASH I
ÿ=P-
- EXCESS SPEED
"sÿ/ARNING LIGL
BEACON
<OOME
FLIGHT

OURMETER ÿDOME
LIGHTS <- L IGHT
ATTCH

L.H. INSTRUMENT CLUSTER INDICATOR

IGHT

' 0nEADLIGHTS
HASSIS WORK
GHTS
ÿBOOM WORK
MSN OIL FILTER IGHTS
BSTRUCTION ROTATOR OVERRIDE
ÿWARNING
g ÿ

erR- ° FILTER
BSTRUCTION RUGER OVERRIDE
P-gfi'*
BSTRUCTION
FILTER ARNING
RUGER OVERRIDE
12 X 13 114 ARNING FRONT WIPER
0JXIW COOLANT
AIER LEVEL
NGINE OIL
ROTATOR OVERRIDE
ÿWARNING
MOTOR
RESSURE INSTRUMENT CLUSTER
RAKE CIRCUIT
ARNING
TWIST LOCK
imp- OIL TEMP
0XMSN
ARNING TATUS LOCKED
PREADER SEATED
FRONT
ÿCSXMSN OIL PRESS WASHER SOL
ARNING EFT
MIDDLE INSTRUMENT CLUSTER PREADER SEATED
EFT
TWIST LOCK
TATUS LOCKED
PREADER SEATED REAR
IGHT WASHER SOL
TWIST LOCK
TATUS UNLOCKED
TWIST LOCK
FUEL TATUS UNLOCKED
6AUGE SEATED
(SEND 0SPREADER
MIDDLE INSTRUMENT CLUSTER WASHER SOL
VOLTAGE
METER
(-SEND

ENGINE OIL
PRESS GAUGE
(SEND

WATER TEMP JVERRIDE

GAUGE SW ITCH
(SEND

L.H. INSTRUMENT CLUSTER

TOP
W I PER
TOP W IPER
MOTOR

IGNITION RE A
SW ITCH WIPER
cBATT

FRON REAR W IPER

W I PER MOTOR

SLIDING CAB (OPTIONAL FOR CH)

SLIDING
CAB STOP
SWITCH FRONT
RELAY
SL.CAB
ALARM

ALARM HP080934

4-98 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
TIER I ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMANT, SHEET 2 OF 2
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 887317 Lens ............................................................................................................................. 2

2 325789 Electrical Fitting ........................................................................................................... 2
3 889154 Wire Harness (Front Wiper Motor) (☞ Figure 4-43) ................................................... 1
4 1330435 Pin (Terminal) .............................................................................................................. 2
5 1330436 Terminal ....................................................................................................................... 12
6 889063 Cap .............................................................................................................................. 2
7 293727 Screw........................................................................................................................... 4
8 889370 Box............................................................................................................................... 1
9 302045 Screw........................................................................................................................... 4
10 885975 Cap .............................................................................................................................. 1
11 889148 Conduit ........................................................................................................................ AR
12 1301296 Terminal Block ............................................................................................................. 1
13 1301704 Jumper......................................................................................................................... 3
14 302024 Screw........................................................................................................................... 2
15 a 1493922 Wire ............................................................................................................................. 1
16 a 1493923 Wire ............................................................................................................................. 2

FOOTNOTES:
a S/N A222E-1537 ⇒

©2003 HYSTER COMPANY See Service Manual 4-99

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM (Figure 4-61)

TIER II ENGINE, WITH ELME ATTACHMENT
SHEET 1 OF 2
(S/N A222E-01563Z⇒ EXC. 1564-1565)

CO INTEfiMOOAl CABLE
(OPTIONAL)
0130 X--
c I-
W
0120 X-- -LLI
4ÿ I
OAOV--W
60,61,62,63ÿ
Xÿ '
oao - -
w
IU
ÿ

«
_
OIV. 2290
REF BOOM LENGTH
0200 X-- (°) AND BOOM ANGLE
MEASURING OEVICE

,53, 54, 63, 64, 65, 66

o o

53, 54, 65, 66 43, 44

33, 34, 35, 36, 37.

44, 45
54, 56, 65, 66
O) SPEED

47
oo

46
55, 57, 58, 59! 48, 50
64, 65, 66
20
26, 27, ÿ 17 21
13, 14, 15 38, 39 28, 29\
40, 41
014 L
16, 22,23, 24, 25
010

CM

015
—
I
LU
111
013 ÿX 0130 I
<X)
012 X 0120 LU
03 h LU
tt)
02

05 h
07 r
OEUTSCH C r
04 r -X 040
-X 080 HP081339

4-100 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
TIER II ENGINE, WITH ELME ATTACHMENT
SHEET 1 OF 2
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1525514 Wire Harness (Engine) ................................................................................................ 1

2 888114 Wire Harness (Rear Light, Back-Up Alarm, and Fuel Level) (☞ Figure 4-18) ........... 1
3 1494377 Wire Harness (Front Lights, And Load Limitator) (☞ Figure 4-21) ............................ 1
4 888110 Wire Harness (Standard Spreader 2) (☞ Figure 4-16) .............................................. 1
5 888111 Wire Harness (Standard Spreader 1) (☞ Figure 4-14) .............................................. 1
6 1494376 Wire Harness (LH) (Hydraulic) (☞ Figure 4-25) ........................................................ 1
7 1494375 Wire Harness (RH) (Hydraulic) (☞ Figure 4-27) ........................................................ 1
8 292514 Capscrew..................................................................................................................... 2
9 292682 Lockwasher.................................................................................................................. 2
10 391484 Clamp .......................................................................................................................... 5
11 1330436 Terminal ....................................................................................................................... 12
12 1500852 Wire Harness (Coolant Level Switch) .......................................................................... 1
13 292681 Lockwasher.................................................................................................................. 6
14 239503 Nut ............................................................................................................................... 4
15 1525255 Control Box .................................................................................................................. 1
16 887346 Battery ......................................................................................................................... 2
17 1528500 Battery Cable (Negative) ............................................................................................. 1
18 1528501 Battery Cable............................................................................................................... 1
19 888248 Battery Cable............................................................................................................... 1
20 1529667 Battery Cable............................................................................................................... 2
21 257241 Boot ............................................................................................................................. 2
22 136692 Nut ............................................................................................................................... 2
23 1491452 Link .............................................................................................................................. 4
24 885688 Clamp .......................................................................................................................... 2
25 310102 Nut ............................................................................................................................... 4
26 320156 Washer ........................................................................................................................ 2
27 292680 Lockwasher.................................................................................................................. 2
28 287816 Capscrew..................................................................................................................... 2
29 136687 Nut ............................................................................................................................... 2
30 1385519 Fuse Holder ................................................................................................................. 1
31 1529581 Fuse (100 Amp) ........................................................................................................... 1
32 1529582 Wire Assembly............................................................................................................. 1
33 1367282 Alarm ........................................................................................................................... 1
34 136749 Capscrew..................................................................................................................... 2
35 320157 Washer ........................................................................................................................ 2
36 292681 Lockwasher.................................................................................................................. 2
37 239503 Nut ............................................................................................................................... 2
38 1483201 Sensor ......................................................................................................................... 1
39 888321 Gasket ......................................................................................................................... 1
40 292500 Capscrew..................................................................................................................... 6
41 292680 Lockwasher.................................................................................................................. 6
42 1494374 Wire Harness (Transmission Control Valve, And Transmission Oil Filter Restriction)
(☞ Figure 4-23) .......................................................................................................... 1
43 1388287 Speed Sensor .............................................................................................................. 1
44 1314149 O-Ring ......................................................................................................................... 2
45 1388286 Speed Sensor .............................................................................................................. 1
46 1311398 Pressure Switch........................................................................................................... 1
47 888337 Temperature Switch ..................................................................................................... 1
48 887328 Oil Pressure Sender .................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-101

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM
TIER II ENGINE, WITH ELME ATTACHMENT
SHEET 1 OF 2
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

49 889196 Switch (Temperature Sender) ...................................................................................... 1

50 16187 Fitting ........................................................................................................................... 1
51 888343 Seal ............................................................................................................................. 1
52 888112 Wire Harness (Intermodal Handler) (☞ Figure 4-15) ................................................. 1
53 887307 Lights ........................................................................................................................... 6
54 1310668 Bulb (24 Volt) ............................................................................................................... 6
55 1384603 Light (Brake and Back-Up) .......................................................................................... 2
56 887277 Bracket (LH Rear) ........................................................................................................ 1
57 887291 Bracket (RH Rear) ....................................................................................................... 1
58 292688 Nut ............................................................................................................................... 4
59 292679 Lockwasher.................................................................................................................. 4
60 888109 Wire Harness (Boom Light) (☞ Figure 4-17) ............................................................. 1
61 292667 Nut ............................................................................................................................... 4
62 292678 Lockwasher.................................................................................................................. 4
63 888306 Bracket......................................................................................................................... 2
64 136985 Capscrew..................................................................................................................... 6
65 292682 Lockwasher.................................................................................................................. 6
66 136692 Nut ............................................................................................................................... 6
67 1324517 Switch (Disconnect) ..................................................................................................... 1

4-102 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

4-103
 UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM (Figure 4-62)

TIER II ENGINE, WITH ELME ATTACHMENT
SHEET 2 OF 2
(S/N A222E-01563Z⇒ EXC. 1564-1565)

w on
LU 36, ELME SPREADER FLASHING
CONTROL UNIT ThA( ON
X
CO 36, 38
LU WORK LIGHT
LU WORK LIGHT
CO
JPK L ICjH I
DISTRIBUTION BOX
ON BOOM WORK LIGHT
-LASHING
3c AC ON
DIL COOLER

BRAKE
RETURN FILTER
19, 20, 26, 27, 28,
SWITCH 1.0 BAR
OH FILTER
30, 31 , 32, 33
OBSTRUCTION (O TURN LIGHT
SWITCH 2.5 Bar
MARKER LIGHT

TELESCOPING TELESCOPING RLAR( O

17, 18, 26, 27, 28
LIFTING LIFTING POS. V
SWITCH

WORK LIGHI
21, 22, 29, 30,
31, 32
WORK LIGHT

SLIDING CAB

PARK BRAKE
VACVE /
WORK LIGHT

WORK LIGHT
21,22, 29, 30,
LOW BRAKE
PRESS
WARNING
<O O ) LIGHT
SWITCH
31, 32
TRDTTLE BALK
PARK BRAKE

SWITCH
17, 18, 26, 27, 28
MARKER LIGHT

TORN LIGHT
XMSN
CONTROL
TOP CYL
19, 20, 26, 27, 28,
VALVE >r NSGR
OAD-MOMENT
DEVICE
30, 31 , 32, 33
BOT CYL ONTROLLER
PRESS REF. DIV
220 continued on sheet 2/3
SENSOR 2290

XMSN WET DISK

OIC FICTER O > OIL TEMP
SWITCH
RESTRICTION

ÿ 0210 to CAB continued on sheet 2/3

030 CAB CONN, to CAB continued on sheet 2/3

020 CAB CONN, to CAB continued on sheet 2/3 OPTIONAL AIR

CONDITIONER
CONDENSOR
050 CAB (2) to CAB continued on sheet 2/2

070 CAB (1) to CAB continued on sheet 2/3

-HARNESS-AIRCO (OPTIONAL)

HP081340

4-104 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
TIER II ENGINE, WITH ELME ATTACHMENT
SHEET 2 OF 2
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1494481 Wire Harness (Load Limitator)..................................................................................... 1

2 1510220 Wire Harness (Extension) (☞ Figure 4-33) ................................................................ 1
3 1451327 Horn (24 Volt) .............................................................................................................. 1
4 239503 Nut ............................................................................................................................... 2
5 292681 Lockwasher.................................................................................................................. 2
6 888221 Fitting........................................................................................................................... 1
7 1488171 Bracket......................................................................................................................... 1
8 887857 Pressure Switch........................................................................................................... 1
9 887870 Pressure Switch........................................................................................................... 1
10 1332206 Pressure Switch........................................................................................................... 1
11 1322627 Temperature Switch ..................................................................................................... 1
12 887323 Pressure Switch........................................................................................................... 1
13 885935 Proximity Sensor.......................................................................................................... 1
14 889148 Conduit ........................................................................................................................ AR
15 889374 Wire Harness............................................................................................................... 1
16 26282 Grommet...................................................................................................................... 2
17 887317 Lens ............................................................................................................................. 2
18 887335 Light (Front Marker Light) ............................................................................................ 2
19 345355 Bulb ............................................................................................................................. 2
20 887343 Light (Front Turn Signal) .............................................................................................. 2
21 887307 Lights ........................................................................................................................... 6
22 1310668 Bulb ............................................................................................................................. 6
23 888301 Wire Harness (Work Light Extension) (☞ Figure 4-29) ............................................. 2
24 888302 Wire Harness (Front Marker Light Extension) (☞ Figure 4-28) ................................. 2
25 1494400 Wire Harness (Front Light Extension) (☞ Figure 4-31) .............................................. 2
26 302024 Screw........................................................................................................................... 4
27 292667 Nut ............................................................................................................................... 4
28 292678 Lockwasher.................................................................................................................. 4
29 888306 Bracket......................................................................................................................... 2
30 136985 Capscrew..................................................................................................................... 6
31 292682 Lockwasher.................................................................................................................. 6
32 136692 Nut ............................................................................................................................... 6
33 886810 Bracket......................................................................................................................... 2
34 888475 Wire Harness (Container Handler Spreader Boom Extension 1) ................................ 1
35 888476 Wire Harness (Container Handler Spreader Boom Extension 2) ................................ 1
36 885954 Housing ....................................................................................................................... 2
37 885957 Insert............................................................................................................................ 1
38 885955 Insert............................................................................................................................ 1
39 888477 Wire Harness (Intermodal Handler, Boom) ................................................................. 1
40 885954 Housing (Intermodal Handler, Boom) .......................................................................... 1
41 885955 Insert (Intermodal Handler, Boom) .............................................................................. 1

©2003 HYSTER COMPANY See Service Manual 4-105

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM (Figure 4-63)

TIER II ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMENT, SHEET 1 OF 2
(S/N A222E-01563Z⇒ EXC. 1564-1565)

12 3 A 5 67 8
XMSN CONTROL
SHIFTER

TRANSMISSION
CONTROLLER
APC-100
9, 10, 11, 11, 12, 13, 14
MAIN VALVE REMOTE L ON T •VOL

18, 23
JOYSTICK
220 sheet 1/3 X

tt UIV 300

OPTIONAL FOR
INTERMOOAL HANDLER
REAR ROTATION 20'/40
LEGS OVERRIDE
UP/DOWN SWITCH
PRE CLAMP
MOIST CUT-OUT
FRONT OVERRIDE _l l\ OPTlONJ
LEGS SWITCH I R 30'/24 '
UP/0 OWN
LEFT EMERGENCY
HAND STOP
CLAMP/UNCLAMP TW ISTLOCK SWITCH
LDCK/UNLOCK SWITCH
RIGHT AUTO/
HAND
CLAMP/UNCLAMP
SLIDING CAB
SWITCH

® 7, 32
ref 7. 32
t2) 6, 31

____
CAB(1)
5, 30

TURNING

DISPLAY LOAD MOMENT LIGHTS SWITCH

DEVICE REF DIV 2290
7T
15, 16, 17, 37L

3,4-
29

I SLIDING
CAB STOP
I SWITCH REAR
27, 28, 33,
| 35,36 If I; 34
SLIDING CAB (OPTIONAL FOR CM) HP081341

4-106 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
TIER II ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMENT, SHEET 1 OF 2
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1490254 Wire Harness (Controller And Sliding Cab) (☞ Figure 4-39) ..................................... 1
2 1508476 Wire Harness (Idle Validation Switch) (Idler Validation Switch) (☞ Figure 4-50) ....... 1
3 1311217 Plug ............................................................................................................................. 2
4 2060011 Capscrew (Without Sliding Cab).................................................................................. 4
5 1525515 Cab Harness -1 (Without Sliding Cab) ........................................................................ 1
6 1525516 Cab Harness -2 (Without Sliding Cab) ........................................................................ 1
7 1529979 Wire Harness (Cab Connection) (Without Sliding Cab)............................................... 1
8 1490114 Controller ..................................................................................................................... 1
9 888363 Plate ............................................................................................................................ 1
10 1330574 Capscrew..................................................................................................................... 4
11 369242 Capscrew..................................................................................................................... 2
12 292681 Lockwasher.................................................................................................................. 6
13 136687 Nut ............................................................................................................................... 4
14 292680 Lockwasher.................................................................................................................. 4
15 1360660 Mount........................................................................................................................... 1
16 369242 Capscrew..................................................................................................................... 2
17 379675 Washer ........................................................................................................................ 2
18 1491453 Controller ..................................................................................................................... 1
19 888049 Shifter Assembly.......................................................................................................... 1
20 269159 Capscrew..................................................................................................................... 2
21 296174 Capscrew..................................................................................................................... 1
22 302401 Nut ............................................................................................................................... 1
23 227168 Screw........................................................................................................................... 4
24 888235 Wire Harness (Transmission Control) (☞ Figure 4-34) .............................................. 1
25 1488171 Bracket......................................................................................................................... 1
26 1508522 Switch (Idle Validation) ................................................................................................ 1
27 1526793 Push Button (With Sliding Cab) ................................................................................... 2
28 887897 Block (With Sliding Cab) .............................................................................................. 2
29 1526991 Wire Harness (Sliding Cab) (With Sliding Cab) ........................................................... 1
30 1526992 Cab Harness -1 (With Sliding Cab) ............................................................................. 1
31 1526993 Cab Harness -2 (With Sliding Cab) ............................................................................. 1
32 1525517 Wire Harness (Cab Connection) (With Sliding Cab).................................................... 1
33 888134 Connector (With Sliding Cab) ...................................................................................... 2
34 26282 Grommet (With Sliding Cab)........................................................................................ 2
35 292678 Lockwasher (With Sliding Cab).................................................................................... 2
36 302024 Screw (With Sliding Cab)............................................................................................. 2
37 1494439 Switch (Turn Signal)..................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-107

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003
ELECTRICAL SYSTEM (Figure 4-64)
TIER II ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMENT, SHEET 2 OF 2
(S/N A222E-01563Z⇒ EXC. 1564-1565)
4-108 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
TIER II ENGINE, WITH ELME ATTACHMENT
OPERATOR COMPARTMENT, SHEET 2 OF 2
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 889154 Wire Harness (Front Wiper Motor and Washer Pump) (☞ Figure 4-43) .................... 1
2 1301296 Terminal Block ............................................................................................................. 1
3 1301704 Jumper......................................................................................................................... 1
4 1330435 Pin ............................................................................................................................... 3
5 1330436 Terminal ....................................................................................................................... 3
6 302024 Screw........................................................................................................................... 1
7 1493922 Wire ............................................................................................................................. 1
8 1493923 Wire ............................................................................................................................. 1
9 1311217 Plug (Without Sliding Cab) .......................................................................................... 2
10 2060011 Capscrew (Without Sliding Cab).................................................................................. 4
11 1350955 Pressure Switch........................................................................................................... 1
12 1526793 Push Button (With Sliding Cab) ................................................................................... 1
13 887897 Block (With Sliding Cab) .............................................................................................. 1
14 1532541 Buzzer (With Sliding Cab)............................................................................................ 1
15 888134 Connector (With Sliding Cab) ...................................................................................... 1
16 26282 Grommet (With Sliding Cab)........................................................................................ 1
17 292678 Lockwasher (With Sliding Cab).................................................................................... 1
18 302024 Screw (With Sliding Cab)............................................................................................. 1
19 1527015 Bracket (With Sliding Cab)........................................................................................... 1
20 .. . . . Dome Light .................................................................................................................. 2

©2003 HYSTER COMPANY See Service Manual 4-109

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

CONTROL BOX ASSEMBLY (Figure 4-65)

TIER II ENGINE
(S/N A222E-1563Z⇒)

44,45,46 44,45,46 31,32,33,48

31 , 32, 33, 48

(10) (11) (12) (13) (14) (15) (16) -10, 12

-10, 13
10, 13
47
34, 35, 36
(19) (21) -6, 7,8
34, 35, 36
23

22, 7, 20

27 29 28 28 28 27 28 27

24, 25, 26
eg, ÿa

30
30 Q] CD CD ra

AA
28 29 28 29 27 29 27

HP081355

4-110 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CONTROL BOX ASSEMBLY

TIER II ENGINE
(S/N A222E-1563Z⇒)

ITEM PART NO. DESCRIPTION QTY

1525255 Control Box .................................................................................................................. 1

1 888077 Housing (Control Box) ............................................................................................. 1
2 887305 Switch (10 Amp) ...................................................................................................... 3
3 887304 Switch (9 Amp) ........................................................................................................ 4
4 887303 Switch (7 Amp) ........................................................................................................ 3
5 887301 Switch (12 Amp) ...................................................................................................... 5
6 296500 Screw ...................................................................................................................... 35
7 292667 Nut........................................................................................................................... 25
8 296377 Washer .................................................................................................................... 25
9 886207 Relay ....................................................................................................................... 1
10 1347224 Socket ..................................................................................................................... 15
11 1307687 Relay ....................................................................................................................... 2
12 887852 Relay ....................................................................................................................... 11
13 2003859 Flasher Unit ............................................................................................................. 2
14 886225 Socket ..................................................................................................................... 6
15 886223 Relay ....................................................................................................................... 6
16 1527986 Bracket .................................................................................................................... 1
17 888204 Rail .......................................................................................................................... 1
18 888203 Plate (Bottom) ......................................................................................................... 1
19 888205 Support (Cable) ....................................................................................................... 2
20 888206 Support (Cable) ....................................................................................................... 1
21 887878 Light (Warning)........................................................................................................ 1
22 302242 Screw ...................................................................................................................... 2
23 1528811 Relay (24 Volt) ......................................................................................................... 1
24 296493 Screw ...................................................................................................................... 66
25 292665 Nut........................................................................................................................... 66
26 296375 Washer .................................................................................................................... 66
27 888153 Connector (9 Terminals) .......................................................................................... 5
28 888152 Connector (21 Terminals) ........................................................................................ 6
29 888150 Connector (44 Terminals) ........................................................................................ 4
30 885960 Fitting....................................................................................................................... 1
31 376948 Bezel ....................................................................................................................... 2
32 1331560 Switch...................................................................................................................... 2
33 1301154 Housing ................................................................................................................... 2
34 287851 Capscrew ................................................................................................................ 3
35 239503 Nut........................................................................................................................... 3
36 292681 Lockwasher ............................................................................................................. 3
37 1463555 Pin ........................................................................................................................... 219
38 888154 Socket ..................................................................................................................... 24
39 1463525 Terminal................................................................................................................... 33
40 1330420 Connector................................................................................................................ 1
41 1330426 Lock......................................................................................................................... 1
42 1330438 Socket ..................................................................................................................... 3
43 1494680 Switch (15 Amp) ...................................................................................................... 1
44 381846 Fuse Holder............................................................................................................. 2
45 370647 Fuse (10 Amp)......................................................................................................... 2
46 381847 Terminal................................................................................................................... 4
47 1301224 Diode Block ............................................................................................................. 1
48 1310625 Lens......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 4-111

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CONTROL PANEL (Figure 4-66)

(S/N A222E-1533⇒)

HP080935

4-112 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CONTROL PANEL
(S/N A222E-1533⇒)

ITEM PART NO. DESCRIPTION QTY

1463896 Control Panel ............................................................................................................... 1

1 1463882 Housing ................................................................................................................... 1
2 1463874 Plate ........................................................................................................................ 1
3 1463886 Plate ........................................................................................................................ 1
4 885720 Button (Emergency) ................................................................................................ 1
5 887311 Contact .................................................................................................................... 1
6 a 1468968 Control Handle ........................................................................................................ 1
6 a 1468968 Control Handle ........................................................................................................ 1
6 1490259 Control Handle ........................................................................................................ 1
7 1463892 Wire Harness (Control Panel) ................................................................................. 1
8 1463911 Capscrew ................................................................................................................ 9
9 1463910 Capscrew ................................................................................................................ 4
10 292676 Lockwasher ............................................................................................................. 9
11 1463922 Handle ..................................................................................................................... 1
12 292680 Lockwasher ............................................................................................................. 4
13 1463923 Control Panel (Container Handler) .............................................................................. 1
14 1464258 Control Panel (Container Handler with 24-30 ft. Stops) (Sliding Cab)......................... 1
15 1463924 Control Panel (Container Handler with 24-30 ft. Stops) .............................................. 1
16 1463895 Control Panel (Intermodal Handler) ............................................................................. 1
17 1463893 Cover ....................................................................................................................... 1
18 1310626 Switch (2 Position)................................................................................................... AR
19 1463914 Switch (3 Position)................................................................................................... 2
20 1488669 Button ...................................................................................................................... 1
21 376949 Cover ....................................................................................................................... AR
22 .. . . . Lens (20-40 ft. Extension)....................................................................................... 1
23 .. . . . Lens (Automatic Manual) ........................................................................................ 1
24 1464262 Lens (Twist Lock)..................................................................................................... 1
25 .. . . . Lens (24-30 ft. Stops) ............................................................................................. AR
26 .. . . . Lens (Sliding Cab)................................................................................................... AR
27 .. . . . Switch (2 Position Intermodal Handler) ................................................................... 1
28 .. . . . Lens (With and Without Clamp Intermodal Handler) (LH)....................................... 1
29 .. . . . Lens (Rear Clamp 4 ft. Intermodal Handler) ........................................................... 1
30 .. . . . Lens (Legs Fold/Unfold Intermodal Handler) (Front) ............................................... 1
31 .. . . . Lens (Legs Fold/Unfold Intermodal Handler) (Rear) ............................................... 1
32 .. . . . Lens (RH) (With and Without Clamp)...................................................................... 1
33 1488670 Button (Altered) ....................................................................................................... 1

FOOTNOTES:
a S/N A222E-1518⇔S/N A222E-1520 EXC. 1519

©2003 HYSTER COMPANY See Service Manual 4-113

for service procedures.
NOTES

4-114
 UNIT CODE A222
04/2003 WORLD WIDE

5 TR ANSMISSION

5 TRANSMISSION
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

CLUTCH
FORWARD...................................................................................................................................................... 5-14
FOURTH SPEED............................................................................................................................................ 5-20
LOW SPEED................................................................................................................................................... 5-18
REVERSE AND 2ND SHAFT ......................................................................................................................... 5-10
THIRD SPEED................................................................................................................................................ 5-16
CONTROL VALVE
ELECTRONIC INCHING................................................................................................................................. 5-30
HYDRAULIC INCHING ................................................................................................................................... 5-28
CONVERTER HOUSING ATTACHMENT
THREE SPEED............................................................................................................................................... 5-24
PUMP DRIVE AND SHAFT................................................................................................................................ 5-12
REGULATING PRESSURE VALVE AND CHARGE PUMP ................................................................................. 5-8
SHIFT CONTROL................................................................................................................................................. 5-2
TRANSMISSION CASE AND REAR COVER .................................................................................................... 5-26
TRANSMISSION LINES
⇒S/N A222E-01562Z INC. 1564-1565 ............................................................................................................. 5-4
TIER I AND TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 ........................................................................................................ 5-6
WHEEL AND DRIVE PLATE .............................................................................................................................. 5-34

©2003 HYSTER COMPANY See Service Manual 5-1

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

SHIFT CONTROL (Figure 5-1)

24

27,

<±>

c>

©
©
20

17,

O 22

27

30

28 o

33
34 ©
22
32
HP240261

5-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SHIFT CONTROL

ITEM PART NO. DESCRIPTION QTY

886353 Controller ..................................................................................................................... 1

1 1383925 Cap (Upper)............................................................................................................. 1
2 1383926 Socket ..................................................................................................................... 2
3 1383927 Cap (Lower)............................................................................................................. 1
4 1383928 Cap (Outer) ............................................................................................................. 1
5 1383930 Cap (Inner) .............................................................................................................. 1
6 1383931 Cap (Lower)............................................................................................................. 1
7 1383932 Cap (Top)................................................................................................................. 1
8 1383933 Shaft ........................................................................................................................ 1
9 1383934 Screw (Stop)............................................................................................................ 1
10 1383935 Cover ....................................................................................................................... 1
11 1383936 Bearing (Upper)....................................................................................................... 1
12 1383937 Bearing (Lower)....................................................................................................... 1
13 1383938 Camshaft ................................................................................................................. 6
14 1383939 Screw ...................................................................................................................... 1
15 1383940 Screw ...................................................................................................................... 14
16 1383942 Pin ........................................................................................................................... 1
17 1383943 Ball .......................................................................................................................... 2
18 1383944 Spring ...................................................................................................................... 2
19 1383945 Plug ......................................................................................................................... 2
20 1383946 Carriage .................................................................................................................. 1
21 1383947 Bushing ................................................................................................................... 2
22 1383948 Screw ...................................................................................................................... 2
23 1383950 Pin ........................................................................................................................... 1
24 1383951 Screw ...................................................................................................................... 2
25 1383952 Spacer ..................................................................................................................... 4
26 1383953 Screw ...................................................................................................................... 8
27 1383954 Switch...................................................................................................................... 6
28 1383955 Pin ........................................................................................................................... 4
29 1383956 Cover ....................................................................................................................... 1
30 1383957 Cover ....................................................................................................................... 1
31 1383958 Connector................................................................................................................ 1
32 1383959 Socket ..................................................................................................................... 12
33 1383962 Connector................................................................................................................ 1
34 1383961 Plug ......................................................................................................................... 12

©2003 HYSTER COMPANY See Service Manual 5-3

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TRANSMISSION LINES (Figure 5-2)

(⇒S/N A222E-01562Z INC. 1564-1565)

20

26

16

22
29

27
28

HP240262

5-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TRANSMISSION LINES
(⇒S/N A222E-01562Z INC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1311398 Pressure Switch........................................................................................................... 1

2 886370 Fitting........................................................................................................................... 2
3 886371 Fitting........................................................................................................................... 1
4 886372 Fitting........................................................................................................................... 1
5 886199 Fitting........................................................................................................................... 1
6 886374 Fitting........................................................................................................................... 2
7 17772 Fitting........................................................................................................................... 4
8 17765 Fitting........................................................................................................................... 4
9 92861 O-Ring ......................................................................................................................... 2
10 200454 Capscrew..................................................................................................................... 8
11 177949 Lockwasher.................................................................................................................. 8
12 888221 Fitting........................................................................................................................... 1
13 888337 Temperature Switch ..................................................................................................... 1
14 888343 Seal ............................................................................................................................. 1
15 886381 Hose ............................................................................................................................ 1
16 886382 Hose ............................................................................................................................ 1
17 886383 Hose ............................................................................................................................ 1
18 886383 Hose ............................................................................................................................ 1
19 886287 Fitting........................................................................................................................... 1
20 886380 Fitting........................................................................................................................... 1
21 16483 O-Ring ......................................................................................................................... 1
22 16805 Capscrew..................................................................................................................... 4
23 15156 Lockwasher.................................................................................................................. 4
24 24092 Gasket ......................................................................................................................... 1
25 1385066 Filter Assembly ............................................................................................................ 1
25 1392399 Element ................................................................................................................... 1
26 1452979 Radiator (Oil) ............................................................................................................... 1
27 378128 Dipstick ........................................................................................................................ 1
28 816132 Tube ............................................................................................................................. 1
29 203899 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-5

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TRANSMISSION LINES (Figure 5-3)

TIER I AND TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

HP240417

5-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TRANSMISSION LINES
TIER I AND TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1483700 Hose ............................................................................................................................ 1

2 1483701 Hose ............................................................................................................................ 1
3 14555 Fitting........................................................................................................................... 1
4 14512 Fitting........................................................................................................................... 1
5 16562 Fitting........................................................................................................................... 2
6 1390705 Hose ............................................................................................................................ 1
7 1390704 Hose ............................................................................................................................ 1
8 17772 Fitting........................................................................................................................... 2
9 17043 Fitting........................................................................................................................... 1
10 806695 O-Ring ......................................................................................................................... 2
11 17765 Fitting........................................................................................................................... 4
12 18588 Capscrew..................................................................................................................... 8
13 15158 Lockwasher.................................................................................................................. 8
14 15156 Lockwasher.................................................................................................................. 4
15 16805 Capscrew..................................................................................................................... 4
16 816117 Fitting........................................................................................................................... 2
17 17776 Fitting........................................................................................................................... 1
18 888199 Fitting........................................................................................................................... 1
19 17753 Fitting........................................................................................................................... 1
20 16987 Fitting........................................................................................................................... 1
21 888343 Seal ............................................................................................................................. 1
22 888221 Fitting........................................................................................................................... 1
23 222305 Fitting........................................................................................................................... 1
24 1524595 Tube (Tier II Engine) .................................................................................................... 1
24 889300 Tube (Tier I Engine) ..................................................................................................... 1
25 888397 Bracket......................................................................................................................... 1
26 378128 Dipstick ........................................................................................................................ 1
27 287854 Capscrew..................................................................................................................... 3
28 320160 Washer ........................................................................................................................ 6
29 292682 Lockwasher.................................................................................................................. 6
30 136692 Nut ............................................................................................................................... 4
31 1390683 Clamp .......................................................................................................................... 3

©2003 HYSTER COMPANY See Service Manual 5-7

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

REGULATING PRESSURE VALVE AND CHARGE PUMP (Figure 5-4)

HP240263

5-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

REGULATING PRESSURE VALVE AND CHARGE PUMP

ITEM PART NO. DESCRIPTION QTY

1492684 Valve ............................................................................................................................ 1

1 1389281 Regulator Valve Assembly....................................................................................... 1
2 1389282 Snap Ring ........................................................................................................... 1
3 1389283 Cup ..................................................................................................................... 1
4 1389284 Spring (Outer) ..................................................................................................... 1
5 1389285 Spring (Inner) ...................................................................................................... 1
6 1389286 Spool................................................................................................................... 1
7 14591 Fitting .................................................................................................................. 2
8 1391636 Piston (Safety)..................................................................................................... 1
9 1389289 Spring (Safety) .................................................................................................... 1
10 1389290 Retainer .............................................................................................................. 1
11 1389291 Snap Ring ........................................................................................................... 1
12 330642 Oil Seal ............................................................................................................... 1
13 1492688 Gasket ..................................................................................................................... 1
14 15156 Lockwasher ............................................................................................................. 4
15 1492689 Screw ...................................................................................................................... 2
16 18545 Capscrew ................................................................................................................ 2
17 15156 Lockwasher ............................................................................................................. 2
18 1492686 Pump (Assembly) ........................................................................................................ 1
19 1389297 Bearing .................................................................................................................... 2
20 1492685 Shaft ........................................................................................................................ 1
21 382300 Bearing .................................................................................................................... 2
22 330646 Washer .................................................................................................................... 2
23 330647 Seal ......................................................................................................................... 2
24 1389302 Shaft ........................................................................................................................ 1
25 1389305 Piston ...................................................................................................................... 1
26 1389303 O-Ring ......................................................................................................................... 1
27 1390052 Fitting........................................................................................................................... 1
28 1389306 Coupling ...................................................................................................................... 1
29 1389307 Retainer ....................................................................................................................... 1
30 1389308 Gasket ......................................................................................................................... 1
31 1492687 Sleeve.......................................................................................................................... 1
32 1389310 Plate ............................................................................................................................ 1
33 1389311 O-Ring ......................................................................................................................... 1
34 79976 O-Ring ......................................................................................................................... 1
35 130625 O-Ring ......................................................................................................................... 1
36 15158 Lockwasher.................................................................................................................. 6
37 18588 Capscrew..................................................................................................................... 2
38 16830 Capscrew..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 5-9

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CLUTCH (Figure 5-5)

REVERSE AND 2ND SHAFT

HP240264

5-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CLUTCH
REVERSE AND 2ND SHAFT

ITEM PART NO. DESCRIPTION QTY

1 1389171 Ring ............................................................................................................................. 3

2 304527 Snap Ring.................................................................................................................... 2
3 330586 Ring ............................................................................................................................. 1
4 1389223 Bearing (Front)............................................................................................................. 1
5 382261 Bearing ........................................................................................................................ 1
6 382262 Snap Ring.................................................................................................................... 2
7 1389173 Bearing ........................................................................................................................ 1
8 330574 Ring ............................................................................................................................. 2
9 382269 Snap Ring.................................................................................................................... 2
10 382268 Retainer ....................................................................................................................... 1
11 1351992 Spring .......................................................................................................................... 1
12 330579 Retainer ....................................................................................................................... 1
13 1389224 Backing Plate............................................................................................................... 1
14 1389176 Disc (Outer) ................................................................................................................. 17
15 1389177 Disc.............................................................................................................................. 18
16 1471361 Piston and Seal Assembly (Clutch) ............................................................................. 1
17 1389228 Seal (Outer) ................................................................................................................. 1
18 330623 Seal Ring ..................................................................................................................... 2
19 1389179 Seal ............................................................................................................................. 1
20 1389178 Piston........................................................................................................................... 1
21 1389175 Plate ............................................................................................................................ 1
22 330579 Retainer ....................................................................................................................... 1
23 1389180 Spring .......................................................................................................................... 1
24 1315604 Ball............................................................................................................................... 1
25 a 1389217 Retainer ....................................................................................................................... 1
25 b 330577 Retainer ....................................................................................................................... 1
26 b 1492646 Spring .......................................................................................................................... 1
26 a 330578 Spring .......................................................................................................................... 1
27 a 1389218 Retaining Ring ............................................................................................................. 1
27 b 330577 Retainer ....................................................................................................................... 1
28 1389230 Snap Ring.................................................................................................................... 1
29 1389231 Retaining Ring ............................................................................................................. 1
30 1389232 Ring (2nd Clutch)......................................................................................................... 1
31 a 1389233 Hub (2nd Clutch) ......................................................................................................... 1
31 b 1391129 Hub (2nd Clutch) ......................................................................................................... 1
32 a 1390051 Gear and Shaft Assembly............................................................................................ 1
32 b 1391628 Gear and Shaft Assembly............................................................................................ 1
33 1390048 Gear............................................................................................................................. 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission

©2003 HYSTER COMPANY See Service Manual 5-11

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

PUMP DRIVE AND SHAFT (Figure 5-6)

0c

23
22.

20

17

14 HP240265

5-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

PUMP DRIVE AND SHAFT

ITEM PART NO. DESCRIPTION QTY

1 16085 Capscrew..................................................................................................................... 7
2 15158 Lockwasher.................................................................................................................. 7
3 1389150 Sleeve.......................................................................................................................... 1
4 1389151 Tube ............................................................................................................................. 1
5 1389152 Piston Ring .................................................................................................................. 1
6 1389153 Snap Ring.................................................................................................................... 1
7 1389154 Washer ........................................................................................................................ 1
8 1389155 Bearing (Front)............................................................................................................. 1
8 1389156 Bearing (Rear) ............................................................................................................. 1
9 1456013 Seal ............................................................................................................................. 1
10 1389169 Gear (Auxiliary)............................................................................................................ 2
11 330532 Oil Seal ........................................................................................................................ 1
12 1389158 Seal Ring ..................................................................................................................... 1
13 1389159 Baffle ........................................................................................................................... 1
14 1389160 Bearing ........................................................................................................................ 1
15 1390046 Shaft ............................................................................................................................ 1
16 1389164 Screw........................................................................................................................... 6
17 15158 Lockwasher.................................................................................................................. 6
18 1389165 Snap Ring.................................................................................................................... 3
19 1311661 Bearing ........................................................................................................................ 3
20 1389166 Support ........................................................................................................................ 3
21 1492682 Gear (Pump) ................................................................................................................ 3
22 1492683 Gear (Impeller) ............................................................................................................ 1
23 330534 Snap Ring.................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-13

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

CLUTCH (Figure 5-7)

FORWARD

HP240266

5-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CLUTCH
FORWARD

ITEM PART NO. DESCRIPTION QTY

1 1389171 Ring ............................................................................................................................. 2

2 304527 Snap Ring.................................................................................................................... 2
3 1389172 Bearing (Front)............................................................................................................. 1
4 382261 Bearing ........................................................................................................................ 1
5 382262 Snap Ring.................................................................................................................... 2
6 1389173 Bearing (Drive) ............................................................................................................ 1
7 330574 Ring ............................................................................................................................. 1
8 382269 Snap Ring.................................................................................................................... 1
9 382268 Retainer ....................................................................................................................... 1
10 1351992 Spring .......................................................................................................................... 1
11 330579 Retainer ....................................................................................................................... 1
12 1389175 Plate ............................................................................................................................ 1
13 1389176 Disc (Outer) ................................................................................................................. 11
14 1389177 Disc (Inner) .................................................................................................................. 12
15 1389178 Piston........................................................................................................................... 1
16 1389179 Seal (Outer) ................................................................................................................. 1
17 330623 Seal Ring ..................................................................................................................... 1
18 1389180 Spring .......................................................................................................................... 1
19 1315604 Ball............................................................................................................................... 1
20 a 1389181 Bearing (Forward Shaft) .............................................................................................. 1
20 b 330597 Bearing (Forward Shaft) .............................................................................................. 1
21 a 1389182 Washer ........................................................................................................................ 1
21 b 1391121 Retaining Ring ............................................................................................................. 1
22 b 1391122 Snap Ring.................................................................................................................... 1
22 a 382254 Snap Ring.................................................................................................................... 1
23 a 1389183 Washer ........................................................................................................................ 1
24 a 1389184 Retaining Ring ............................................................................................................. 1
25 a 1390047 Gear and Shaft Assembly............................................................................................ 1
25 b 1391625 Gear and Shaft Assembly............................................................................................ 1
26 1370048 Gear............................................................................................................................. 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission

©2003 HYSTER COMPANY See Service Manual 5-15

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CLUTCH (Figure 5-8)

THIRD SPEED

HP240267

5-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CLUTCH
THIRD SPEED

KEY:
A: 34000 Series Transmission
B: 36000 Series Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1 330617 Retaining Ring ..................................................................................................... 1 1

2 382266 End Plate ............................................................................................................. 1 1
3 1339374 Clutch Disc .......................................................................................................... 6 12
4 382263 Disc...................................................................................................................... 6 12
5 1471360 Piston and Seal Assembly ................................................................................... 1 1
6 1479838 Seal Ring ............................................................................................................. 1 1
7 330623 Seal Ring ............................................................................................................. 1 1
8 1389181 Bearing ................................................................................................................ 1 ..
8 330597 Bearing ................................................................................................................ .. 1
9 1389182 Washer ................................................................................................................ 1 ..
10 1391122 Snap Ring............................................................................................................ .. 1
10 382254 Snap Ring............................................................................................................ 1 ..
11 1311830 Stud ..................................................................................................................... 4 4
12 1314145 O-Ring ................................................................................................................. 1 1
13 1389125 Plug ..................................................................................................................... 1 1
14 1389214 Washer ................................................................................................................ 4 4
15 1389215 Nut ....................................................................................................................... 4 4
16 1389216 Cap ...................................................................................................................... 1 ..
16 1391124 Cap ...................................................................................................................... .. 1
17 1389270 O-Ring ................................................................................................................. 1 ..
17 15894 O-Ring ................................................................................................................. .. 1
18 1450659 Ring Seal ............................................................................................................. 1 ..
19 1389217 Retainer ............................................................................................................... 1 ..
19 330577 Retainer ............................................................................................................... .. 1
20 1492646 Spring .................................................................................................................. .. 1
20 330578 Spring .................................................................................................................. 1 ..
21 1389218 Retaining Ring ..................................................................................................... 1 ..
21 330577 Retainer ............................................................................................................... .. 1
22 348486 Retaining Ring ..................................................................................................... .. 1
22 382269 Snap Ring............................................................................................................ 1 ..
23 330589 Retaining Ring ..................................................................................................... 1 2
24 330574 Ring ..................................................................................................................... 1 ..
25 1389219 Bearing (3rd Gear)............................................................................................... 1 1
26 330612 Retaining Ring ..................................................................................................... 1 1
27 1389220 Bearing (3rd Gear)............................................................................................... 1 1
28 330589 Retaining Ring ..................................................................................................... 1 ..
29 1390049 Gear..................................................................................................................... 1 ..
29 1391626 Gear (Third Speed).............................................................................................. .. 1
30 1390050 Gear and Shaft Assembly.................................................................................... 1 ..
30 1391627 Gear and Shaft .................................................................................................... .. 1

©2003 HYSTER COMPANY See Service Manual 5-17

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CLUTCH (Figure 5-9)

LOW SPEED

HP240268

5-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CLUTCH
LOW SPEED

ITEM PART NO. DESCRIPTION QTY

1 1389234 Bearing (1st Clutch)..................................................................................................... 1

2 1389235 Ring ............................................................................................................................. 1
3 1389236 Spacer ......................................................................................................................... 1
4 b 1392493 Bearing Cone (Front) ................................................................................................... 1
4 a 1392494 Bearing Cup (Front) ..................................................................................................... 1
5 330623 Seal Ring ..................................................................................................................... 1
6 1389228 Seal (Piston) ................................................................................................................ 1
7 1389239 Piston........................................................................................................................... 1
8 1389177 Disc.............................................................................................................................. 9
9 1389176 Disc.............................................................................................................................. 9
10 1389224 Backing Plate............................................................................................................... 1
11 330579 Retainer ....................................................................................................................... 1
12 a 330574 Ring ............................................................................................................................. 1
12 b 330577 Retainer ....................................................................................................................... 1
13 b 1389217 Retainer ....................................................................................................................... 1
13 a 1389240 Spacer ......................................................................................................................... 1
14 a 1389218 Retaining Ring ............................................................................................................. 1
14 a 1389241 Washer ........................................................................................................................ 1
14 b 1492646 Spring .......................................................................................................................... 1
15 348486 Retaining Ring ............................................................................................................. 1
16 a 1389243 Spacer ......................................................................................................................... 1
16 b 1391133 Spacer ......................................................................................................................... 1
17 1389219 Bearing ........................................................................................................................ 1
18 330612 Retaining Ring ............................................................................................................. 1
19 1389220 Bearing ........................................................................................................................ 1
20 a 1389244 Washer ........................................................................................................................ 1
20 b 1391134 Washer ........................................................................................................................ 1
21 1389245 Bearing (Rear) ............................................................................................................. 1
22 1389246 Stud ............................................................................................................................. 4
23 1471363 O-Ring ......................................................................................................................... 1
24 1389247 Shim (0.101 mm) ......................................................................................................... AR
24 1389248 Shim (0.178 mm) ......................................................................................................... AR
24 1389249 Shim (0.254 mm) ......................................................................................................... AR
24 1389250 Shim (0.508 mm) ......................................................................................................... AR
25 15157 Lockwasher.................................................................................................................. 4
26 221710 Nut ............................................................................................................................... 4
27 1389125 Plug ............................................................................................................................. 2
28 1389253 Cap (Rear) ................................................................................................................... 1
29 1389171 Ring ............................................................................................................................. 1
30 a 1389254 Gear (1st Speed) ......................................................................................................... 1
30 b 1391629 Gear (1st Speed) ......................................................................................................... 1
31 a 1389255 Shaft Assembly............................................................................................................ 1
31 b 1391630 Shaft Assembly............................................................................................................ 1
32 a 1389256 Gear (3rd Speed)......................................................................................................... 1
32 b 1391631 Gear (Third Speed, Driven) (3rd Speed) ..................................................................... 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission

©2003 HYSTER COMPANY See Service Manual 5-19

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CLUTCH (Figure 5-10)

FOURTH SPEED

HP240269

5-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CLUTCH
FOURTH SPEED

KEY:
A: 34000 Series Transmission
B: 36000 Series Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1 1389171 Ring ..................................................................................................................... 2 2

2 1391136 Snap Ring............................................................................................................ .. 1
2 304527 Snap Ring............................................................................................................ 1 ..
3 1391137 Bearing (Front)..................................................................................................... .. 1
3 330587 Bearing (Front)..................................................................................................... 1 ..
4 1311719 Snap Ring............................................................................................................ .. 1
4 330586 Ring ..................................................................................................................... 1 ..
5 330623 Seal Ring ............................................................................................................. 1 1
6 1389228 Seal ..................................................................................................................... .. 1
6 330622 Seal Ring ............................................................................................................. 1 ..
7 1471360 Piston and Seal Assembly ................................................................................... 1 1
8 1389177 Disc...................................................................................................................... .. 6
8 382263 Disc...................................................................................................................... 6 ..
9 1339374 Clutch Disc .......................................................................................................... 6 ..
9 1389176 Disc...................................................................................................................... .. 6
10 1389224 Backing Plate....................................................................................................... .. 1
10 382266 End Plate ............................................................................................................. 1 ..
11 330579 Retainer ............................................................................................................... .. 1
11 330617 Retaining Ring ..................................................................................................... 1 ..
12 1389217 Retainer ............................................................................................................... 1 ..
12 1391125 Spring .................................................................................................................. .. 1
13 1492646 Spring .................................................................................................................. .. 1
13 330578 Spring .................................................................................................................. 1 ..
14 1389218 Retaining Ring ..................................................................................................... 1 ..
14 330577 Retainer ............................................................................................................... .. 1
15 382269 Snap Ring............................................................................................................ 1 1
16 1389260 Retaining Ring ..................................................................................................... 1 1
17 330574 Ring ..................................................................................................................... 1 1
18 1389261 Hub ...................................................................................................................... 1 ..
18 1391632 Hub ...................................................................................................................... .. 1
19 1389262 Shaft (3rd Speed) ................................................................................................ 1 ..
19 1391138 Shaft (3rd Speed) ................................................................................................ .. 1
20 1391142 Bearing ................................................................................................................ 1 ..
21 1389264 Retainer ............................................................................................................... 1 ..
22 1329265 Hose .................................................................................................................... 2 ..
22 1391140 Ring ..................................................................................................................... .. 2
23 1389266 Spacer ................................................................................................................. 1 ..
24 1389267 Spacer ................................................................................................................. 1 ..
25 330588 Bearing ................................................................................................................ 1 1
26 1389268 Shaft .................................................................................................................... 1 ..
26 1391141 Shaft .................................................................................................................... .. 1
27 1389269 Bearing ................................................................................................................ 1 ..
27 1391142 Bearing ................................................................................................................ .. 1
28 1389270 O-Ring ................................................................................................................. 1 ..
28 1391143 O-Ring ................................................................................................................. .. 1
29 1389271 Cap ...................................................................................................................... 1 ..

©2003 HYSTER COMPANY See Service Manual 5-21

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CLUTCH
FOURTH SPEED

QTY
ITEM PART NO. DESCRIPTION A B

29 1391144 Cap ...................................................................................................................... .. 1

30 1314149 O-Ring ................................................................................................................. 1 1
31 1389129 Plug ..................................................................................................................... 1 1
32 1389273 Spacer ................................................................................................................. 1 1
33 1389274 Seal ..................................................................................................................... 1 1
34 1389215 Nut ....................................................................................................................... 4 4
35 1389214 Washer ................................................................................................................ 4 4
36 1389277 Stud ..................................................................................................................... 4 4
37 1389278 Gear (and Output Assembly) ............................................................................... 1 1
38 1384797 Flange.................................................................................................................. 1 1
39 1384799 O-Ring ................................................................................................................. 1 1
40 1384798 Washer ................................................................................................................ 1 1
41 305456 Tank ..................................................................................................................... 1 1
42 177051 Capscrew............................................................................................................. 4 4

5-22 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

5-23
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

CONVERTER HOUSING ATTACHMENT (Figure 5-11)

THREE SPEED

HP240270

5-24 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CONVERTER HOUSING ATTACHMENT

THREE SPEED

ITEM PART NO. DESCRIPTION QTY

1 16374 Capscrew..................................................................................................................... 6
2 15155 Lockwasher.................................................................................................................. 6
3 1389118 Clip .............................................................................................................................. 2
4 1389120 Tube (By-Pass) ............................................................................................................ 1
4 1492653 Tube (4th Speed) ......................................................................................................... 1
5 1314145 O-Ring ......................................................................................................................... 3
6 1389121 Tube (3rd Speed) ......................................................................................................... 1
7 1389123 Tube (Forward Pressure) ............................................................................................. 1
8 1389124 Tube (Valve Oil Supply) ............................................................................................... 1
9 1389125 Plug ............................................................................................................................. 5
10 15860 O-Ring ......................................................................................................................... 5
11 330504 Sleeve.......................................................................................................................... 2
12 330632 Valve Seat.................................................................................................................... 1
13 1389126 Retainer ....................................................................................................................... 1
14 330634 Plunger ........................................................................................................................ 1
15 382322 Retaining Ring ............................................................................................................. 1
16 382323 Stop ............................................................................................................................. 1
17 1389127 Retainer ....................................................................................................................... 1
18 1389128 Sleeve.......................................................................................................................... 1
19 330520 Retainer ....................................................................................................................... 3
20 b 330519 Sleeve.......................................................................................................................... 1
20 a 330519 Sleeve.......................................................................................................................... 2
21 330513 Gasket ......................................................................................................................... 1
22 1312261 Plug ............................................................................................................................. 1
23 330511 Plug ............................................................................................................................. 1
24 1389129 Plug ............................................................................................................................. 1
25 1314149 O-Ring ......................................................................................................................... 1
26 1389130 Bushing........................................................................................................................ 1
26 1389131 Shim ............................................................................................................................ 4
27 330527 Breather ....................................................................................................................... 1
28 15316 Fitting........................................................................................................................... 1
29 15370 Fitting........................................................................................................................... 1
30 15157 Lockwasher.................................................................................................................. 23
31 1390037 Screw........................................................................................................................... 14
32 1384794 Screw........................................................................................................................... 9
33 a 1389117 Housing ....................................................................................................................... 1
33 b 1492652 Housing ....................................................................................................................... 1
34 b 14595 Fitting........................................................................................................................... 1
35 b 1391115 Sleeve.......................................................................................................................... 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission

©2003 HYSTER COMPANY See Service Manual 5-25

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TRANSMISSION CASE AND REAR COVER (Figure 5-12)

HP240271

5-26 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TRANSMISSION CASE AND REAR COVER

ITEM PART NO. DESCRIPTION QTY

1 a 1389134 Case ............................................................................................................................ 1

1 b 1391117 Case Assembly............................................................................................................ 1
2 1389135 Tube (3rd Speed)..................................................................................................... 1
3 330504 Sleeve...................................................................................................................... 11
4 1389136 Tube (1st Speed) ..................................................................................................... 1
5 221710 Nut ............................................................................................................................... 4
6 1389139 Stud ............................................................................................................................. 4
7 16547 Fitting........................................................................................................................... 2
8 15156 Lockwasher.................................................................................................................. 2
9 330555 Screw........................................................................................................................... 3
10 1389142 Baffle ........................................................................................................................... 1
11 35504 Fitting........................................................................................................................... 1
12 14385 Fitting........................................................................................................................... 2
13 1389194 Ring ............................................................................................................................. 1
14 1389129 Plug ............................................................................................................................. 1
15 1314149 O-Ring ......................................................................................................................... 1
16 1389130 Bushing........................................................................................................................ 1
16 1389131 Shim ............................................................................................................................ 1
17 b 140597 O-Ring ......................................................................................................................... 1
18 c 1389137 Tube ............................................................................................................................. 1
19 14594 Plug ............................................................................................................................. 3
20 330502 Pin ............................................................................................................................... 1
21 1390039 Tube (Suction) ............................................................................................................. 1
22 1390040 Gasket ......................................................................................................................... 1
23 a 1390041 Cover (Rear) ................................................................................................................ 1
23 b 1492658 Cover (Rear) ................................................................................................................ 1
24 15157 Lockwasher.................................................................................................................. 28
25 1384794 Screw........................................................................................................................... 3
26 1390042 Screw........................................................................................................................... 5
27 1390043 Screw........................................................................................................................... 16
28 1390044 Screw (Assembly)........................................................................................................ 1
29 222440 Fitting........................................................................................................................... 1
30 1390055 O-Ring ......................................................................................................................... 4
31 1390045 Sleeve (Lockup Piston Ring)........................................................................................ 2
32 16483 O-Ring ......................................................................................................................... 2
33 330504 Sleeve.......................................................................................................................... 2
34 130625 O-Ring ......................................................................................................................... 5
35 1390038 Gasket ......................................................................................................................... 1
36 330502 Pin ............................................................................................................................... 2

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c Not Illustrated

©2003 HYSTER COMPANY See Service Manual 5-27

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

CONTROL VALVE (Figure 5-13)

HYDRAULIC INCHING

HP240272

5-28 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CONTROL VALVE
HYDRAULIC INCHING

ITEM PART NO. DESCRIPTION QTY

1 1389999 Actuator ....................................................................................................................... 1

2 1390000 Plug ......................................................................................................................... 1
3 1314149 O-Ring ..................................................................................................................... 1
4 1313914 Cup (Piston) ............................................................................................................ 1
5 1390001 Piston ...................................................................................................................... 4
6 1390002 Housing (Piston Assembly) ..................................................................................... 4
7 1313913 Seal ......................................................................................................................... 1
8 100154 O-Ring ..................................................................................................................... 2
9 1390054 Control Valve ............................................................................................................... 1
10 382308 Spring ...................................................................................................................... 3
11 1390003 Spool ....................................................................................................................... 1
12 16484 O-Ring ..................................................................................................................... 4
13 235691 Fitting....................................................................................................................... 4
14 1390004 Spool ....................................................................................................................... 2
15 384349 Spool ....................................................................................................................... 2
16 1326290 Spring ...................................................................................................................... 1
17 a 1390005 Gasket ......................................................................................................................... 1
17 b 1391634 Gasket ......................................................................................................................... 1
18 382329 Spring .......................................................................................................................... 1
19 382328 Spring .......................................................................................................................... 1
20 382327 Rod .............................................................................................................................. 1
21 1390006 Spring .......................................................................................................................... 1
22 384348 Spool ........................................................................................................................... 1
23 382325 Sleeve.......................................................................................................................... 1
24 382324 Retainer ....................................................................................................................... 1
25 1390007 Screw........................................................................................................................... 2

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission

©2003 HYSTER COMPANY See Service Manual 5-29

for service procedures.
 UNIT CODE A222
04/2003
WORLD WIDE

CONTROL VALVE (Figure 5-14)

ELECTRONIC INCHING

HP240273

See Service Manual ©2003 HYSTER COMPANY

5-30 for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CONTROL VALVE
ELECTRONIC INCHING

ITEM PART NO. DESCRIPTION QTY

1 1389315 Control Valve ............................................................................................................... 1

2 1389316 Plug ......................................................................................................................... 10
3 1389317 Spool (Accumulator)................................................................................................ 1
4 1389318 Spring (Inner) .......................................................................................................... 1
5 1389319 Spring (Outer) ......................................................................................................... 1
6 1389320 Spring (Outer) ......................................................................................................... 1
7 1389321 Pin ........................................................................................................................... 2
8 16485 O-Ring (Face Seal).................................................................................................. 1
9 233693 Fitting....................................................................................................................... 1
10 235691 Fitting....................................................................................................................... 1
11 16484 O-Ring ..................................................................................................................... 1
12 1389323 O-Ring ..................................................................................................................... 1
13 1389324 Valve Stop ............................................................................................................... 1
14 1389978 Spring ...................................................................................................................... 2
15 1389972 Valve Stop ............................................................................................................... 1
16 233693 Fitting....................................................................................................................... 1
17 16485 O-Ring (Face Seal).................................................................................................. 1
18 1389321 Pin ........................................................................................................................... 1
19 1389320 Spring ...................................................................................................................... 1
20 1389319 Spring ...................................................................................................................... 1
21 1389318 Spring ...................................................................................................................... 1
22 1389317 Spool ....................................................................................................................... 1
23 382324 Retainer................................................................................................................... 2
24 1389981 Plug ......................................................................................................................... 1
25 1389982 Spool ........................................................................................................................... 2
26 1492693 Pin ........................................................................................................................... 1
27 1315604 Ball .......................................................................................................................... 2
28 1342504 Solenoid Valve (Assembly) .......................................................................................... 1
29 1342505 Coil .......................................................................................................................... 1
30 382629 O-Ring ..................................................................................................................... 5
31 382628 O-Ring ..................................................................................................................... 5
32 382627 O-Ring ..................................................................................................................... 5
33 1384796 Gasket ......................................................................................................................... 1
34 a 1389983 Gasket ......................................................................................................................... 1
34 b 1389983 Gasket ......................................................................................................................... 2
35 a 1389984 Gasket ......................................................................................................................... 1
36 16656 Screw........................................................................................................................... 4
37 1389985 Receptacle................................................................................................................... 1
38 15156 Lockwasher.................................................................................................................. 14
39 16486 O-Ring (Face Seal) ...................................................................................................... 2
40 1389986 Stud ............................................................................................................................. 3
41 1389987 Cover ........................................................................................................................... 1
42 1389988 Washer ........................................................................................................................ 3
43 1389989 Nut ............................................................................................................................... 3
44 1389990 Seal ............................................................................................................................. 1
45 1389991 Screw........................................................................................................................... 4
46 1389992 Screw........................................................................................................................... 2
47 1389993 Screw........................................................................................................................... 5
48 1389125 Plug ............................................................................................................................. 8
49 15860 O-Ring ......................................................................................................................... 8
50 159708 Screw........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-31

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CONTROL VALVE
ELECTRONIC INCHING

ITEM PART NO. DESCRIPTION QTY

51 1390053 Plug ............................................................................................................................. 1

52 1389995 Wire Harness............................................................................................................... 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission

5-32 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

5-33
 UNIT CODE A222
WORLD WIDE 04/2003

WHEEL AND DRIVE PLATE (Figure 5-15)

HP240274

5-34 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WHEEL AND DRIVE PLATE

ITEM PART NO. DESCRIPTION QTY

1 1389186 Hub (Turbine) ............................................................................................................... 1

2 1389187 Snap Ring.................................................................................................................... 1
3 1389153 Snap Ring.................................................................................................................... 1
4 1384795 Reaction Member ........................................................................................................ 1
5 1389188 Spacer ......................................................................................................................... 1
6 1389189 Snap Ring.................................................................................................................... 1
7 1389190 Bearing (Impeller) ........................................................................................................ 1
8 1389191 Hub (Impeller) .............................................................................................................. 1
9 1389192 O-Ring ......................................................................................................................... 1
10 1389193 Impeller ........................................................................................................................ 1
11 1399194 Ring ............................................................................................................................. 1
12 1389195 Screw........................................................................................................................... 8
13 1389196 Turbine ......................................................................................................................... 1
14 1389197 O-Ring ......................................................................................................................... 1
15 1492667 Cover (Impeller) ........................................................................................................... 1
16 15157 Lockwasher.................................................................................................................. 24
17 18557 Capscrew..................................................................................................................... 24
18 1389200 Bearing ........................................................................................................................ 1
19 1389201 O-Ring ......................................................................................................................... 1
20 1389154 Washer ........................................................................................................................ 1
21 1389153 Snap Ring.................................................................................................................... 1
22 304527 Snap Ring.................................................................................................................... 1
23 1389202 Hub .............................................................................................................................. 1
24 1389203 Screw........................................................................................................................... 10
25 1389204 Screw........................................................................................................................... 5
26 1492675 Drive Plate Kit (Assembly) ........................................................................................... 1
27 1389207 Ring ............................................................................................................................. 1
28 1389208 Screw........................................................................................................................... 14

©2003 HYSTER COMPANY See Service Manual 5-35

for service procedures.
NOTES

5-36
 UNIT CODE A222
04/2003 WORLD WIDE

6 DRIVE AXLE

6 DRIVE AXLE
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

AXLE HOUSING................................................................................................................................................. 6-16

BRAKE ASSEMBLY ........................................................................................................................................... 6-22
SERVICE BRAKE ........................................................................................................................................... 6-18
DIFFERENTIAL AND CARRIER
⇒S/N A222E-01536X ....................................................................................................................................... 6-2
DIFFERENTIAL CARRIER................................................................................................................................. 6-10
DRIVE AXLE
⇒S/N A222E-01536X ....................................................................................................................................... 6-6
HUB AND SHAFT............................................................................................................................................... 6-20
UNIVERSAL SHAFT
S/N A222E-01537X⇒ ..................................................................................................................................... 6-14

©2003 HYSTER COMPANY See Service Manual 6-1

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DIFFERENTIAL AND CARRIER (Figure 6-1)

(⇒S/N A222E-01536X)

HP070047

6-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DIFFERENTIAL AND CARRIER

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 1328667 Carrier.......................................................................................................................... 1
2 132450 Capscrew ................................................................................................................ 4
3 132451 Washer .................................................................................................................... 4
4 15316 Fitting........................................................................................................................... 1
5 130850 Shim (0,076 mm) ......................................................................................................... 1
5 130851 Shim (0,127 mm) ......................................................................................................... 1
5 130852 Shim (0,254 mm) ......................................................................................................... 3
6 132462 Bearing Cup................................................................................................................. 1
7 30109 Bearing Cup................................................................................................................. 1
8 b 1384440 Park Brake (Assembly) (☞ Figure 8-6) ...................................................................... 1
8 c 1380789 Park Brake (☞ Figure 8-7) ......................................................................................... 1
9 1347608 Brake Assembly ........................................................................................................... 1
10 132463 Adjusting Ring (LH) ..................................................................................................... 1
11 132464 Adjusting Ring ............................................................................................................. 1
12 280582 Screw........................................................................................................................... 1
13 132476 Nut ............................................................................................................................... 1
14 221435 Capscrew..................................................................................................................... 4
15 272252 Washer ........................................................................................................................ 4
16 a 1337634 Nameplate ................................................................................................................... 1
17 a 16602 Screw........................................................................................................................... 2
18 79481 Bearing Cone............................................................................................................... 1
19 79482 Bearing Cone............................................................................................................... 1
20 130849 Cage ............................................................................................................................ 1
21 79483 Bearing Cup ............................................................................................................ 2
22 1332798 Washer ........................................................................................................................ 1
23 1384443 Case (Assembly) ......................................................................................................... 1
24 1384444 Case Assembly ....................................................................................................... 1
25 1384445 Case Assembly ................................................................................................... 1
26 329420 Capscrew (Short) ................................................................................................ 4
27 329421 Capscrew (Long)................................................................................................. 8
28 125428 Washer................................................................................................................ 4
29 1380750 Differential Kit .......................................................................................................... 1
30 141501 Pinion .................................................................................................................. 4
31 1303550 Washer................................................................................................................ 4
32 1308989 Side Gear ............................................................................................................ 2
33 1309868 Washer................................................................................................................ 2
34 1328669 Spider.................................................................................................................. 1
35 286132 Capscrew ................................................................................................................ 16
36 358099 Nut........................................................................................................................... 16
37 125428 Washer .................................................................................................................... 16
38 1384446 Gear Assembly ............................................................................................................ 1
39 163873 Bearing .................................................................................................................... 1
40 163874 Lockring................................................................................................................... 1
41 241664 Nut........................................................................................................................... 1
42 230408 Bearing Cone............................................................................................................... 1
43 132461 Bearing Cone............................................................................................................... 1
44 176134 Gasket ......................................................................................................................... 1
45 1332807 Adapter ........................................................................................................................ 1
46 1337633 Oil Seal ........................................................................................................................ 1
47 125428 Washer ........................................................................................................................ 8
48 1312084 Capscrew..................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 6-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DIFFERENTIAL AND CARRIER

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

49 1332803 Rotor (Brake) ............................................................................................................... 1

50 1355345 Capscrew..................................................................................................................... 1
51 a 1382904 Tube ............................................................................................................................. AR
52 88587 Washer ........................................................................................................................ 8
53 329422 Spacer Kit .................................................................................................................... 1
54 1332801 Pin ............................................................................................................................... 2
55 1332805 O-Ring ......................................................................................................................... 4
56 1379726 Washer ........................................................................................................................ 4
57 1355346 Cotter Pin..................................................................................................................... 4
58 1332797 Capscrew..................................................................................................................... 4
59 132451 Washer ........................................................................................................................ 4
60 221359 Nut ............................................................................................................................... 4
61 1355347 Flange.......................................................................................................................... 1
62 1385200 Lock ............................................................................................................................. 2
63 885165 Shaft ............................................................................................................................ 1
64 177051 Capscrew..................................................................................................................... 8

1355343 Hardware Kit (Includes Items 35-37) ........................................................................... 1

FOOTNOTES:
a Not Illustrated
b ⇒ S/N A222-1511
c S/N A222-1512⇔S/N PENDING PER ECN 99917

6-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

6-5
 UNIT CODE A222
WORLD WIDE 04/2003

DRIVE AXLE (Figure 6-2)

(⇒S/N A222E-01536X)

HP080048

6-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DRIVE AXLE
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

b 885979 Drive Axle .................................................................................................................... 1

c 889325 Drive Axle .................................................................................................................... 1
1 1384858 Housing (Assembly)..................................................................................................... 1
2 154781 Stud (Short)............................................................................................................. 10
3 208646 Stud (Medium)......................................................................................................... 2
4 1314257 Stud (Long).............................................................................................................. 2
5 321293 Plug ......................................................................................................................... 1
6 15316 Fitting....................................................................................................................... 1
7 358099 Nut ............................................................................................................................... 14
8 86007 Washer ........................................................................................................................ 14
9 114826 Breather ....................................................................................................................... 1
10 1384447 Cover (Spider) ............................................................................................................. 2
11 1303551 Button ...................................................................................................................... 1
12 1384448 Spider .......................................................................................................................... 2
13 1384449 Spider ...................................................................................................................... 1
14 273969 Button.................................................................................................................. 3
15 1309108 Shaft (Drive) ............................................................................................................ 3
16 1309852 Washer ........................................................................................................................ 3
17 1309112 Gear (Drive)............................................................................................................. 3
18 167201 Washer .................................................................................................................... 3
19 1308999 Hub (and Cup Assembly)............................................................................................. 2
20 1308998 Bearing Cup (Outer) ................................................................................................ 2
21 1308996 Hub .............................................................................................................................. 2
22 1347818 Sleeve...................................................................................................................... 1
23 1347906 Washer ........................................................................................................................ 2
24 200469 Pin ............................................................................................................................... 2
25 1384850 Seal (Inner) .................................................................................................................. 2
26 221717 Nut ............................................................................................................................... 56
27 1483803 Seal ............................................................................................................................. 2
28 1308997 Bearing Cone (Outer) .................................................................................................. 4
29 15316 Fitting........................................................................................................................... 2
30 1309853 Capscrew..................................................................................................................... 4
31 1384852 Capscrew..................................................................................................................... 24
32 1351960 Capscrew..................................................................................................................... 12
33 1309854 Stud ............................................................................................................................. 56
34 1384853 Screw........................................................................................................................... 36
35 132451 Washer ........................................................................................................................ 56
36 1384854 Driver ........................................................................................................................... 2
37 1384422 Adhesive ...................................................................................................................... AR
38 1346636 Washer ........................................................................................................................ 24
39 1352498 Lock ............................................................................................................................. 2
40 167194 Nut ............................................................................................................................... 2
41 1312090 Washer ........................................................................................................................ 56
42 321293 Plug ............................................................................................................................. 2
43 1324799 Clamp .......................................................................................................................... 56
44 1384855 Axle Shaft (RH)............................................................................................................ 1
44 1384856 Axle Shaft (LH) ............................................................................................................ 1
45 1384857 Spindle......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 6-7

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DRIVE AXLE
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

46 1308995 Gear............................................................................................................................. 2
47 a 1382904 Tube ............................................................................................................................. AR

FOOTNOTES:
a Not Illustrated
b ⇒ S/N A222E-1511
c S/N A222E-1512 ⇒

6-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

6-9
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

DIFFERENTIAL CARRIER (Figure 6-3)

HP070049

6-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DIFFERENTIAL CARRIER

ITEM PART NO. DESCRIPTION QTY

a 1477120 Drive Axle .................................................................................................................... 1

b 1525791 Drive Axle .................................................................................................................... 1
1 1483741 Nut........................................................................................................................... 1
2 1473720 Capscrew ................................................................................................................ 8
3 88587 Washer .................................................................................................................... 8
4 1473722 Flange ..................................................................................................................... 1
5 .. . . . Deflector .................................................................................................................. 1
6 1473719 Disc Brake (Brake) .................................................................................................. 1
7 .. . . . Washer .................................................................................................................... 1
8 1314255 Oil Seal.................................................................................................................... 1
9 293654 Capscrew ................................................................................................................ 8
10 296442 Washer .................................................................................................................... 8
11 a 1473611 Adapter (Brake) ....................................................................................................... 1
11 b 1532270 Adapter (Brake) ....................................................................................................... 1
12 1355346 Cotter Pin (Inner and Outer).................................................................................... 4
13 1379726 Washer .................................................................................................................... 4
14 1332805 O-Ring (Inner and Outer) ........................................................................................ 4
15 1332801 Pin ........................................................................................................................... 2
16 a 1347608 Brake Assembly (Disc) ............................................................................................ 1
16 b 1473721 Brake Assembly (Disc) (☞ Figure 6-6) .................................................................. 1
17 .. . . . Joint......................................................................................................................... 1
18 .. . . . Spacer ..................................................................................................................... 1
19 1483742 Bearing Cone (Outer) .............................................................................................. 1
20 79483 Bearing Cup (Outer) ................................................................................................ 1
21 1483744 Cage Assembly (Pinion) .......................................................................................... 1
22 1483745 Spacer (13,35 mm).................................................................................................. 2
22 1483746 Spacer (13,38 mm).................................................................................................. 2
22 1483747 Spacer (13,00 mm).................................................................................................. 1
22 1483748 Spacer (13,73 mm).................................................................................................. 2
22 1483749 Spacer (12,75 mm).................................................................................................. 2
22 1483750 Spacer (12,78 mm).................................................................................................. 2
22 1483751 Spacer (12,80 mm).................................................................................................. 2
22 1483752 Spacer (13,83 mm).................................................................................................. 2
22 1483753 Spacer (12,85 mm).................................................................................................. 2
22 1483754 Spacer (12,88 mm).................................................................................................. 2
22 1483755 Spacer (12,90 mm).................................................................................................. 2
22 1483756 Spacer (12,93 mm).................................................................................................. 2
22 1483757 Spacer (12,95 mm).................................................................................................. 2
22 1483758 Spacer (12,98 mm).................................................................................................. 2
22 1483759 Spacer (13,00 mm).................................................................................................. 2
22 1483760 Spacer (13,03 mm).................................................................................................. 2
22 1483761 Spacer (13,05 mm).................................................................................................. 2
22 1483762 Spacer (13,08 mm).................................................................................................. 2
22 1483763 Spacer (13,10 mm).................................................................................................. 2
22 1483764 Spacer (13,13 mm).................................................................................................. 2
22 1483765 Spacer (13,15 mm) ...................................................................................................... 2
22 1483766 Spacer (13,18 mm).................................................................................................. 2
22 1483767 Spacer (13,20 mm).................................................................................................. 2
22 1483768 Spacer (13,23 mm).................................................................................................. 2
22 1483769 Spacer (13,25 mm).................................................................................................. 2
22 1483770 Spacer (13,28 mm).................................................................................................. 2

©2003 HYSTER COMPANY See Service Manual 6-11

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DIFFERENTIAL CARRIER

ITEM PART NO. DESCRIPTION QTY

22 1483771 Spacer (13,31 mm).................................................................................................. 2

22 1483772 Spacer (13,33 mm).................................................................................................. 2
22 1483773 Spacer (12,965 mm)................................................................................................ 2
22 1483774 Spacer (13,015 mm)................................................................................................ 2
22 1483775 Spacer (13,065 mm)................................................................................................ 2
22 1483776 Spacer (13,115 mm)................................................................................................ 2
22 1483777 Spacer (13,165 mm)................................................................................................ 2
23 1483778 Bearing Cup (Inner)................................................................................................. 1
24 1483779 Bearing Cone (Inner)............................................................................................... 1
25 .. . . . Bevel Pinion............................................................................................................. 1
26 1507104 Shim ........................................................................................................................ 1
26 1483780 Shim (0,125 mm)..................................................................................................... 4
26 1483781 Shim (0,200 mm)..................................................................................................... 3
26 1483782 Shim (0,500 mm)..................................................................................................... 4
27 1483783 Roller Bearing ......................................................................................................... 1
28 163874 Lockring................................................................................................................... 1
29 280582 Screw ...................................................................................................................... 1
30 132476 Nut........................................................................................................................... 1
31 1483784 Differential ............................................................................................................... 1
32 1483785 Plug..................................................................................................................... 1
33 .. . . . Capscrew ............................................................................................................ 1
34 .. . . . Washer................................................................................................................ 1
35 1483786 Pin ........................................................................................................................... 2
36 .. . . . Screw ...................................................................................................................... 4
37 .. . . . Washer .................................................................................................................... 4
38 .. . . . Bearing Cap ............................................................................................................ 1
39 .. . . . Pin ........................................................................................................................... 4
40 1483790 Ring (LH) ................................................................................................................. 1
41 1483791 Bearing Cup (LH) .................................................................................................... 1
42 1483792 Bearing Cone (LH) .................................................................................................. 1
43 1483793 Capscrew ................................................................................................................ 12
44 1483794 Washer .................................................................................................................... 12
45 .. . . . Case (Plain half)...................................................................................................... 1
45 .. . . . Case (Flange Half) .................................................................................................. 1
45 1495145 Case Assembly (Differential) ................................................................................... 1
46 1309868 Washer .................................................................................................................... 2
47 1483796 Gear (Differential) .................................................................................................... 2
48 1303550 Washer .................................................................................................................... 4
49 1483797 Gear ........................................................................................................................ 4
50 1328669 Spider ...................................................................................................................... 1
51 a 1483793 Capscrew ................................................................................................................ 16
51 b 1374555 Capscrew ................................................................................................................ 16
52 .. . . . Bevel Gear Assembly .............................................................................................. 1
53 1483802 Ring (RH) (Bearing)................................................................................................. 1
54 a 1482765 Washer .................................................................................................................... 16
54 b 86007 Washer .................................................................................................................... 16
55 1374550 Nut........................................................................................................................... 16
56 1483800 Bearing Cone (RH).................................................................................................. 1

6-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DIFFERENTIAL CARRIER

ITEM PART NO. DESCRIPTION QTY

57 1483801 Bearing Cup (RH).................................................................................................... 1

1507103 Shim Kit (Includes Item 26) ..................................................................................... 1

FOOTNOTES:
a S/N A222E-01537X⇔S/N PENDING PER ECN 68177
b S/N PENDING PER ECN 68177 ⇒

©2003 HYSTER COMPANY See Service Manual 6-13

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

UNIVERSAL SHAFT (Figure 6-4)

(S/N A222E-01537X⇒)

oo0

HP070027

ITEM PART NO. DESCRIPTION QTY

1 a 1482672 Universal Shaft ............................................................................................................ 1
1 b 1510430 Universal Shaft ............................................................................................................ 1
2 221769 Washer ........................................................................................................................ 16
3 1510426 Capscrew..................................................................................................................... 16
4 177051 Capscrew..................................................................................................................... 4
5 264134 Sealant ........................................................................................................................ AR

FOOTNOTES:
a S/N A222E-1537⇔S/N A222E-1552
b S/N A222E-1553 ⇒

6-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

6-15
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

AXLE HOUSING (Figure 6-5)

o o

o o

'o.

HP070050

6-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

AXLE HOUSING

ITEM PART NO. DESCRIPTION QTY

a 1477120 Drive Axle .................................................................................................................... 1

b 1525791 Drive Axle .................................................................................................................... 1
1 1484265 Housing ................................................................................................................... 1
2 15316 Fitting .................................................................................................................. 1
3 114826 Breather .............................................................................................................. 1
4 214195 Bolt (Spindle) ...................................................................................................... 2
5 154781 Stud (Short) ........................................................................................................ 6
5 208646 Stud (Medium) .................................................................................................... 2
6 1473776 Stud (Long) ......................................................................................................... 4
7 86007 Washer................................................................................................................ 14
8 358099 Nut ...................................................................................................................... 14
9 321293 Plug..................................................................................................................... 1

FOOTNOTES:
a S/N A222E-01537X⇔S/N PENDING PER ECN 68177
b S/N PENDING PER ECN 68177 ⇒

©2003 HYSTER COMPANY See Service Manual 6-17

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

BRAKE ASSEMBLY (Figure 6-6)

SERVICE BRAKE

HP070051

6-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

BRAKE ASSEMBLY
SERVICE BRAKE

ITEM PART NO. DESCRIPTION QTY

a 1477120 Drive Axle .................................................................................................................... 1

b 1525791 Drive Axle .................................................................................................................... 1
1473721 Brake Assembly....................................................................................................... 1
1 1452501 Housing Kit.......................................................................................................... 1
1 1452503 Piston Kit............................................................................................................. 1
1 1452504 Piston and Cap Kit .............................................................................................. 1
2 1382923 Housing............................................................................................................... 1
3 1382922 Piston .................................................................................................................. 1
4 1379750 Retainer .............................................................................................................. 2
5 1339121 Brake Lining Assembly........................................................................................ 2
6 1382950 Stud..................................................................................................................... 1
7 1469186 Back-Up Ring ...................................................................................................... 1
8 1339116 O-Ring................................................................................................................. 1
9 1469187 Back-Up Ring ...................................................................................................... 1
10 1339118 O-Ring................................................................................................................. 1
11 1382924 Cap ..................................................................................................................... 1
12 1339113 Washer................................................................................................................ 2
13 1339114 Spring.................................................................................................................. 8
14 1312090 Washer................................................................................................................ 1
15 1343145 Nut ...................................................................................................................... 1
16 15224 Cotter Pin ............................................................................................................ 1
17 1309120 Bleeder Screw..................................................................................................... 1

FOOTNOTES:
a S/N A222E-01537X⇔S/N PENDING PER ECN 68177
b S/N PENDING PER ECN 68177 ⇒

©2003 HYSTER COMPANY See Service Manual 6-19

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HUB AND SHAFT (Figure 6-7)

HP070052

6-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HUB AND SHAFT

ITEM PART NO. DESCRIPTION QTY

a 1477120 Drive Axle .................................................................................................................... 1

b 1525791 Drive Axle .................................................................................................................... 1
1 1351960 Capscrew ................................................................................................................ 1
2 15316 Fitting....................................................................................................................... 1
3 1473766 Cover ....................................................................................................................... 1
4 321293 Plug (Fill and Drain)................................................................................................. 1
5 1473761 Spider ...................................................................................................................... 1
6 1473765 Shaft (Pinion)........................................................................................................... 3
7 1309852 Washer (Outer)........................................................................................................ 3
8 1473764 Gear ........................................................................................................................ 3
9 208816 Washer (Inner) ........................................................................................................ 3
10 273969 Button ...................................................................................................................... 3
11 221717 Nut........................................................................................................................... 28
12 132451 Washer .................................................................................................................... 28
13 1324799 Clamp ...................................................................................................................... 28
14 1309854 Stud (Wheel) ........................................................................................................... 28
15 1312090 Washer .................................................................................................................... 28
16 1303551 Button ...................................................................................................................... 1
17 1473760 Snap Ring................................................................................................................ 1
18 1473759 Gear (Planetary)...................................................................................................... 1
19 a 1473757 Washer .................................................................................................................... 1
19 b 1347906 Washer .................................................................................................................... 1
20 200469 Pin ........................................................................................................................... 2
21 1473754 Nut........................................................................................................................... 1
22 .. . . . Sleeve...................................................................................................................... 1
23 1473752 Gear ........................................................................................................................ 1
24 1309853 Capscrew ................................................................................................................ 4
25 1473753 Lock......................................................................................................................... 1
26 1473751 Hub.......................................................................................................................... 1
27 a 1308997 Bearing Cone (Outer) .............................................................................................. 1
27 b 208810 Bearing Cone .......................................................................................................... 1
28 208800 Bearing (Outer) ....................................................................................................... 1
29 1473748 Hub.......................................................................................................................... 1
30 208800 Bearing (Inner) ........................................................................................................ 1
31 a 1308997 Bearing Cone (Inner)............................................................................................... 1
31 b 208810 Bearing Cone .......................................................................................................... 1
32 1473750 Seal ......................................................................................................................... 1
33 1384854 Driver....................................................................................................................... 1
34 1346636 Washer .................................................................................................................... 12
35 1384852 Capscrew ................................................................................................................ 12
36 a 1473747 Seal (Assembly) ...................................................................................................... 1
36 b 1483803 Seal ......................................................................................................................... 1
37 a 1473745 Spindle .................................................................................................................... 1
37 b 1478784 Spindle .................................................................................................................... 1
38 1384853 Screw ...................................................................................................................... 18
39 1473755 Axle Shaft (RH) ....................................................................................................... 1
39 1473756 Axle Shaft (LH) ........................................................................................................ 1

FOOTNOTES:
a S/N A222E-01537X⇔S/N PENDING PER ECN 68177
b S/N PENDING PER ECN 68177 ⇒

©2003 HYSTER COMPANY See Service Manual 6-21

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

BRAKE ASSEMBLY (Figure 6-8)

HP070053

6-22 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

b 1384866 Brake Assembly ........................................................................................................... 1

c 1532252 Brake Assembly ........................................................................................................... 1
1 1384859 Plug ......................................................................................................................... 1
2 1382902 O-Ring ..................................................................................................................... 1
3 1384860 Capscrew ................................................................................................................ 16
4 132451 Washer .................................................................................................................... 16
5 1384861 Bleeder Screw ......................................................................................................... 1
6 1384862 Plug ......................................................................................................................... 1
6 1384863 O-Ring................................................................................................................. 1
7 1384862 Plug ......................................................................................................................... 1
7 1384863 O-Ring................................................................................................................. 1
8 15316 Fitting....................................................................................................................... 1
9 1384864 Plug ......................................................................................................................... 1
10 1384864 Plug ......................................................................................................................... 1
11 b 16815 Capscrew ................................................................................................................ 2
12 b 221676 Washer .................................................................................................................... 2
13 b 1483804 Bracket .................................................................................................................... 1
14 b 1483805 Plug ......................................................................................................................... 1
15 b 1384863 O-Ring................................................................................................................. 1
15 b 1384865 Plug ......................................................................................................................... 1
16 ab 1384878 Rod.......................................................................................................................... 1
16 1384881 Pin ........................................................................................................................... 1
17 1384867 Fitting....................................................................................................................... 1
18 1382902 O-Ring ..................................................................................................................... 1
19 1384868 Cover (RH) .............................................................................................................. 1
19 1384869 Cover (LH) ............................................................................................................... 1
20 1384870 Seal (Inner Piston)................................................................................................... 1
21 1384871 Seal ......................................................................................................................... 1
22 1384870 Seal (Outer Piston).................................................................................................. 1
23 1384872 Piston ...................................................................................................................... 1
24 1384873 Disc ......................................................................................................................... 11
25 b 1384874 Disc Assembly (Friction).......................................................................................... 10
25 c 1532251 Disc Assembly......................................................................................................... 10
26 1384882 Spacer ..................................................................................................................... 1
27 1384883 Housing ................................................................................................................... 1
28 15483 Fitting....................................................................................................................... 3
29 1483803 Seal ......................................................................................................................... 1
30 1384879 Guide (Guide).......................................................................................................... 1
31 1384871 Seal ......................................................................................................................... 1
31 1384880 Spring ...................................................................................................................... 1
32 1384884 O-Ring ..................................................................................................................... 1
33 1384876 Plug ......................................................................................................................... 4
33 1384878 Rod.......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b S/N A222E-01537X⇔S/N PENDING PER ECN 68177
c S/N PENDING PER ECN 68177 ⇒

©2003 HYSTER COMPANY See Service Manual 6-23

for service procedures.
NOTES

6-24
 UNIT CODE A222
04/2003 WORLD WIDE

7 STEERING SYSTEM

7 STEERING SYSTEM
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

FLOW AMPLIFIER
⇒S/N A222E-01536X ..................................................................................................................................... 7-18
STEERING COLUMN......................................................................................................................................... 7-10
STEERING CYLINDER
⇒S/N A222E-01532X ..................................................................................................................................... 7-14
S/N A222E-01533X⇒ ..................................................................................................................................... 7-16
STEERING PUMP
⇒S/N A222E-01536X ..................................................................................................................................... 7-12
STEERING SYSTEM ........................................................................................................................................... 7-2
TRAIL AXLE
⇒S/N A222E-01536X ....................................................................................................................................... 7-6
S/N A222E-01537X⇒ ....................................................................................................................................... 7-8
TRAIL AXLE AND ATTACHING PARTS ............................................................................................................... 7-4

©2003 HYSTER COMPANY See Service Manual 7-1

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

STEERING SYSTEM (Figure 7-1)

40,23

HP220336

7-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

STEERING SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 886509 Amplifier (☞ Figure 7-9) ............................................................................................. 1

2 886530 Fitting........................................................................................................................... 2
3 886533 Fitting........................................................................................................................... 1
4 886534 Fitting........................................................................................................................... 3
5 886545 Fitting........................................................................................................................... 1
6 886287 Fitting........................................................................................................................... 2
7 886549 Fitting........................................................................................................................... 3
8 889068 Fitting........................................................................................................................... 1
9 886530 Fitting........................................................................................................................... 4
10 886580 Fitting........................................................................................................................... 1
11 886581 Fitting........................................................................................................................... 1
12 886582 Fitting........................................................................................................................... 1
13 886583 Fitting........................................................................................................................... 1
14 886584 Fitting........................................................................................................................... 4
15 886548 Fitting........................................................................................................................... 1
16 886397 Manifold ....................................................................................................................... 1
17 886587 Fitting........................................................................................................................... 1
18 886641 Hose ............................................................................................................................ 1
19 886633 Hose ............................................................................................................................ 1
20 886634 Hose ............................................................................................................................ 1
21 886635 Hose ............................................................................................................................ 3
22 888329 Seal ............................................................................................................................. 3
23 888337 Temperature Switch ..................................................................................................... 4
24 886636 Hose ............................................................................................................................ 1
25 886637 Hose ............................................................................................................................ 1
26 886638 Hose ............................................................................................................................ 1
27 886639 Hose ............................................................................................................................ 1
28 886640 Hose ............................................................................................................................ 1
29 886642 Hose ............................................................................................................................ 1
30 a 886514 Tube ............................................................................................................................. 1
30 b 1474332 Tube ............................................................................................................................. 1
31 a 886515 Tube ............................................................................................................................. 1
31 b 1474333 Tube ............................................................................................................................. 1
32 a 886668 Tube ............................................................................................................................. 1
32 b 1474334 Tube ............................................................................................................................. 1
33 a 885930 Tube ............................................................................................................................. 1
33 b 1474331 Tube ............................................................................................................................. 1
34 889645 Hose ............................................................................................................................ 1
35 886510 Steer Pump (☞ Figure 7-6) ........................................................................................ 1
36 885135 Steer Cylinder (☞ Figure 7-7) .................................................................................... 1
36 888837 Steer Cylinder (☞ Figure 7-8) .................................................................................... 1
37 885329 Unidirectional Valve ..................................................................................................... 1
38 888329 Seal ............................................................................................................................. 2
39 888332 O-Ring ......................................................................................................................... 12
40 886544 Fitting........................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N A222E-01536X
b S/N A222E-01537X ⇒

©2003 HYSTER COMPANY See Service Manual 7-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

TRAIL AXLE AND ATTACHING PARTS (Figure 7-2)

HP220337

7-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TRAIL AXLE AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 888837 Steer Cylinder .............................................................................................................. 1

2 885136 Bushing (Bronze) ......................................................................................................... 2
3 885137 Pin ............................................................................................................................... 1
4 889970 Washer ........................................................................................................................ 2
5 888987 Plate ............................................................................................................................ 1
6 a 296430 Washer ........................................................................................................................ 2
7 885139 Pin ............................................................................................................................... 1
8 a 889773 Flange.......................................................................................................................... 2
9 a 889774 Flange.......................................................................................................................... 2
10 a 887503 Pin ............................................................................................................................... 2
11 a 887504 Spacer ......................................................................................................................... 2
12 a 887505 Mount........................................................................................................................... 2
13 b 885134 Steer Axle (Container Handler) ................................................................................... 1
13 b 888964 Steer Axle (I.H.) ........................................................................................................... 1
13 c 1479043 Steer Axle .................................................................................................................... 1
14 887068 Fitting........................................................................................................................... 2
15 292582 Capscrew..................................................................................................................... 2
16 292687 Lockwasher.................................................................................................................. 2
17 293757 Capscrew..................................................................................................................... 4
18 302407 Screw........................................................................................................................... 4
19 296438 Washer ........................................................................................................................ 8
20 a 296045 Capscrew..................................................................................................................... 16
21 a 302405 Nut ............................................................................................................................... 2
22 889771 Bracket......................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N A222E-01527W
b ⇒ S/N A222E-01536X
c S/N A222E-01537X ⇒

©2003 HYSTER COMPANY See Service Manual 7-5

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

TRAIL AXLE (Figure 7-3)

(⇒S/N A222E-01536X)

HP220338

7-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TRAIL AXLE
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

885134 Steer Axle (Container Handler) ................................................................................... 1

888964 Steer Axle (I.H.) ........................................................................................................... 1
1 888261 Housing (Container Handler)................................................................................... 1
1 888961 Housing (I.H.) .......................................................................................................... 1
2 888282 Spindle .................................................................................................................... 2
3 888284 Hub (Wheel) ............................................................................................................ 2
4 888267 Tie Rod.................................................................................................................... 2
5 888266 Pin ........................................................................................................................... 2
6 888265 Pin ........................................................................................................................... 2
7 888264 Bearing (Spherical) ................................................................................................. 4
8 12921 Snap Ring................................................................................................................ 8
9 887068 Fitting....................................................................................................................... 4
10 888253 Plate ........................................................................................................................ 4
11 888255 Washer .................................................................................................................... 4
12 888257 Washer .................................................................................................................... 2
12 888258 Washer (Optional) ................................................................................................... 2
12 888259 Washer (Optional) ................................................................................................... 2
12 888260 Washer (Optional) ................................................................................................... 2
13 889318 Bushing (Upper) ...................................................................................................... 2
14 889319 Bushing (Lower) ...................................................................................................... 2
15 888252 Pin ........................................................................................................................... 2
16 888281 Gasket ..................................................................................................................... 2
17 113586 O-Ring ..................................................................................................................... 4
18 888274 Seal ......................................................................................................................... 2
19 888276 Bearing .................................................................................................................... 4
20 888280 Spacer ..................................................................................................................... 2
21 888273 Nut........................................................................................................................... 2
22 888277 Plug ......................................................................................................................... 2
23 888287 Plate ........................................................................................................................ 2
24 888288 Wheel Stud.............................................................................................................. 48
25 888286 Disc Brake ............................................................................................................... 2
26 888279 Caliper Assembly .................................................................................................... 2
27 888269 Capscrew ................................................................................................................ 48
28 136985 Capscrew ................................................................................................................ 24
29 292582 Capscrew ................................................................................................................ 16
30 293708 Capscrew ................................................................................................................ 16
31 320181 Washer .................................................................................................................... 4
32 292682 Lockwasher ............................................................................................................. 24
33 292687 Lockwasher ............................................................................................................. 32
34 303147 Nut........................................................................................................................... 4
35 15248 Pin ........................................................................................................................... 4
36 1471310 Fitting....................................................................................................................... 4
37 310336 Pin ........................................................................................................................... 12
38 264134 Sealant .................................................................................................................... AR
39 889320 O-Ring ..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 7-7

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TRAIL AXLE (Figure 7-4)

(S/N A222E-01537X⇒)

17
22 24

29

20
24
23

28 36 19
34

32
O Q

33

30 o:
27- 26

33

18

HP220339

7-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TRAIL AXLE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1479043 Steer Axle .................................................................................................................... 1

1 1482331 Housing ................................................................................................................... 1
2 1482332 Knuckle.................................................................................................................... 2
3 1482333 Pin ........................................................................................................................... 2
4 1482334 Bushing ................................................................................................................... 4
5 1482335 Bushing ................................................................................................................... 4
6 1482336 Disc ......................................................................................................................... 2
7 1482337 Disc ......................................................................................................................... 2
8 1482338 Hub (Wheel) ............................................................................................................ 2
9 1482339 Ring ......................................................................................................................... 1
10 1482340 Ring ......................................................................................................................... 4
11 1482341 Bearing .................................................................................................................... 2
12 1482342 Bearing .................................................................................................................... 2
13 1482343 Ring ......................................................................................................................... 2
14 1482344 Washer .................................................................................................................... 2
15 1482345 Nut........................................................................................................................... 2
16 296023 Capscrew ................................................................................................................ 2
17 1482346 Ring ......................................................................................................................... 2
18 1482347 Lever........................................................................................................................ 2
19 1482348 Cover ....................................................................................................................... 4
20 296088 Capscrew ................................................................................................................ 12
21 1482350 Grease Nipple ......................................................................................................... 6
22 1482351 Cover ....................................................................................................................... 2
23 296010 Capscrew ................................................................................................................ 24
24 1482352 O-Ring ..................................................................................................................... 4
25 1482353 Bolt .......................................................................................................................... 2
26 1482354 Bearing .................................................................................................................... 2
27 1482355 Snap Ring................................................................................................................ 4
28 1482356 Plug ......................................................................................................................... 4
29 1482357 Ring ......................................................................................................................... 4
30 1482358 Cover ....................................................................................................................... 2
31 1482360 Ring ......................................................................................................................... 4
32 1482361 Ring ......................................................................................................................... 4
33 1482362 Screw ...................................................................................................................... 8
34 1482363 Plate ........................................................................................................................ 2
35 293761 Capscrew ................................................................................................................ 4
36 1482364 Bushing ................................................................................................................... 2
37 1482365 Bushing ................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 7-9

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

STEERING COLUMN (Figure 7-5)

HP220340

7-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

888830 Steering Column Assembly ......................................................................................... 1

1 1388396 Screw ...................................................................................................................... 2
2 .. . . . Shaft Assembly (Lower) .......................................................................................... 1
3 1388398 Boot (Rubber).......................................................................................................... 2
4 .. . . . Gasket ..................................................................................................................... 1
5 .. . . . Capscrew ................................................................................................................ 2
6 .. . . . Nut........................................................................................................................... 2
7 .. . . . Shaft Assembly (Upper) .......................................................................................... 1
8 1388428 Nut........................................................................................................................... 1
9 1388429 Washer .................................................................................................................... 1
10 .. . . . Key .......................................................................................................................... 1
11 1388431 Plate ........................................................................................................................ 2
12 1388432 Pin ........................................................................................................................... 1
13 1388433 Screw ...................................................................................................................... 2
14 .. . . . Ring ......................................................................................................................... 3
15 .. . . . Ring ......................................................................................................................... 1
16 1388436 Boot ......................................................................................................................... 1
17 .. . . . Tube (Upper) ........................................................................................................... 1
18 1388437 Washer .................................................................................................................... 1
19 1388438 Handle ..................................................................................................................... 1
20 1388439 Screw ...................................................................................................................... 8
21 1388440 Gasket ..................................................................................................................... 2
22 a 886510 Steer Pump (☞ Figure 7-6) ........................................................................................ 1
23 287854 Capscrew..................................................................................................................... 4
24 136692 Nut ............................................................................................................................... 4
25 292682 Lockwasher.................................................................................................................. 4
26 1478903 Steering Wheel ............................................................................................................ 1
27 895468 Knob ............................................................................................................................ 1
28 1478904 Cap .............................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N A222E-01536Y

©2003 HYSTER COMPANY See Service Manual 7-11

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

STEERING PUMP (Figure 7-6)

(⇒S/N A222E-01536X)

HP220341

7-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

STEERING PUMP
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

886510 Steer Pump.................................................................................................................. 1

1 345408 Ball (8,5 mm) ........................................................................................................... 1
2 345409 Bushing ................................................................................................................... 1
3 345410 Bearing Set ............................................................................................................. 1
4 345411 Ring ......................................................................................................................... 1
5 345412 Pin ........................................................................................................................... 1
6 1303787 Spring ...................................................................................................................... 1
7 1355326 Shaft ........................................................................................................................ 1
8 1357026 Plate (Plate)............................................................................................................. 1
9 1384431 Gear Set .................................................................................................................. 1
10 345424 Cover ....................................................................................................................... 1
11 1384432 Screw ...................................................................................................................... 1
12 1384433 Screw ...................................................................................................................... 6
13 1384429 Seal ......................................................................................................................... 1
14 1355327 O-Ring ..................................................................................................................... 1
15 1357029 O-Ring ..................................................................................................................... 1
16 381370 Washer .................................................................................................................... 7
17 1355322 Seal ......................................................................................................................... 1
18 .. . . . Nameplate ................................................................................................................... 1
19 .. . . . Setscrew ...................................................................................................................... 2

2032229 Seal Kit (Includes Items 13-17) ................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 7-13

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

STEERING CYLINDER (Figure 7-7)

(⇒S/N A222E-01532X)

HP220342

7-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

STEERING CYLINDER
(⇒S/N A222E-01532X)

ITEM PART NO. DESCRIPTION QTY

885135 Steer Cylinder .............................................................................................................. 1

1 1386049 Rod.......................................................................................................................... 1
2 1386050 Shell ........................................................................................................................ 1
3 1386051 Capscrew ................................................................................................................ 4
4 1386052 Capscrew ................................................................................................................ 28
5 1386053 Rod.......................................................................................................................... 2
6 1386054 Gasket ..................................................................................................................... 2
7 1386055 Guide....................................................................................................................... AR
8 1386056 Flange (Piston) ........................................................................................................ 2
9 1386063 Gasket ..................................................................................................................... 1
10 1386052 Capscrew ................................................................................................................ 2
11 1386061 Back-Up Ring .......................................................................................................... 2
12 1386060 O-Ring ..................................................................................................................... 2
13 1386059 Flange ..................................................................................................................... 2

1450563 Seal Kit (Includes Items 5-7, 9-12) .............................................................................. 1

©2003 HYSTER COMPANY See Service Manual 7-15

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

STEERING CYLINDER (Figure 7-8)

(S/N A222E-01533X⇒)

HP22034

7-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

STEERING CYLINDER
(S/N A222E-01533X⇒)

ITEM PART NO. DESCRIPTION QTY

888837 Steer Cylinder .............................................................................................................. 1

1 1473153 Piston Rod............................................................................................................... 1
2 1473154 Nut........................................................................................................................... 8
3 1473155 Rod (Anchor) ........................................................................................................... 4
4 1473156 Tube......................................................................................................................... 1
5 1473157 Piston ...................................................................................................................... 2
6 1473158 Cylinder ................................................................................................................... 2
7 1472993 Capscrew ................................................................................................................ 4
8 1472994 Washer .................................................................................................................... 4
8 1472994 Washer .................................................................................................................... 4
9 1473169 Ring ......................................................................................................................... 2
10 1473170 O-Ring ..................................................................................................................... 1
11 1473162 Ring ......................................................................................................................... 2
12 1473163 Ring (Rod) ............................................................................................................... 6
13 1473164 Seal (Rod) ............................................................................................................... 2
14 1473165 O-Ring ..................................................................................................................... 2
15 1473166 Ring ......................................................................................................................... 2
16 1473167 Ring (Piston)............................................................................................................ 2
17 1473168 Seal (Piston)............................................................................................................ 1

1473161 Seal kit (Includes Items 9-17) ...................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 7-17

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

FLOW AMPLIFIER (Figure 7-9)

(⇒S/N A222E-01536X)

HP220344

7-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FLOW AMPLIFIER
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

886509 Amplifier....................................................................................................................... 1
1 1315783 Screw ...................................................................................................................... 2
2 1315784 Washer .................................................................................................................... 2
3 371961 Capscrew ................................................................................................................ 16
4 1315785 Washer .................................................................................................................... 16
5 1315786 Cover ....................................................................................................................... 1
6 1315787 Cover ....................................................................................................................... 1
7 1315790 Relief Valve ............................................................................................................. 1
8 1315791 Plug ......................................................................................................................... 1
9 1315792 Valve........................................................................................................................ 2
10 1315793 Stop ......................................................................................................................... 1
11 1315794 Stop ......................................................................................................................... 2
12 1315795 Spring ...................................................................................................................... 2
13 1315796 Fitting....................................................................................................................... 2
14 1315797 Spring ...................................................................................................................... 2
15 1315798 Spring ...................................................................................................................... 2
16 1315799 Spring ...................................................................................................................... 1
17 1316025 Fitting....................................................................................................................... 2
18 1384425 Ring ......................................................................................................................... 1
19 1384424 Valve (Throttle) ........................................................................................................ 1
20 1384423 Valve........................................................................................................................ 1
21 1316029 Plug ......................................................................................................................... 1
22 1384426 Plug ......................................................................................................................... 1
23 1316031 Spring ...................................................................................................................... 1
24 1316032 Spring ...................................................................................................................... 1
25 .. . . . O-Ring ..................................................................................................................... 4
26 .. . . . O-Ring ..................................................................................................................... 4
27 .. . . . O-Ring ..................................................................................................................... 2
28 .. . . . O-Ring ..................................................................................................................... 1
29 .. . . . Washer .................................................................................................................... 1
30 .. . . . Washer .................................................................................................................... 1
31 .. . . . O-Ring ..................................................................................................................... 2
32 .. . . . O-Ring ..................................................................................................................... 1

1315782 Seal Kit (Includes Items 8, 25-32) ............................................................................... 1

©2003 HYSTER COMPANY See Service Manual 7-19

for service procedures.
NOTES

7-20
 UNIT CODE A222
04/2003 WORLD WIDE

8 BRAKE SYSTEM

8 BRAKE SYSTEM
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

ACCUMULATOR
PISTON TYPE ................................................................................................................................................ 8-10
PARK BRAKE
⇒S/N A222E-1511 ......................................................................................................................................... 8-12
S/N A222E-1512⇔S/N A222E-01536X.......................................................................................................... 8-14
PUMP ................................................................................................................................................................... 8-2
RELAY VALVE
⇒S/N A222E-01536X ....................................................................................................................................... 8-4
SHUTTLE VALVE
⇒S/N A222E-01536X ....................................................................................................................................... 8-8
TREADLE VALVE
⇒S/N A222E-01536X ....................................................................................................................................... 8-6
WHEEL BRAKE
WET
⇒S/N A222E-01536X ................................................................................................................................. 8-16

©2003 HYSTER COMPANY See Service Manual 8-1

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

PUMP (Figure 8-1)

HP040267

8-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

PUMP

ITEM PART NO. DESCRIPTION QTY

885152 Pump ........................................................................................................................... 1

1 .. . . . Drive Gear ............................................................................................................... 1
2 .. . . . Idler Gear ................................................................................................................ 1
3 1450708 Screw ...................................................................................................................... 4
4 .. . . . Circlip ...................................................................................................................... 1
5 .. . . . Seal (Shaft) ............................................................................................................. 1
6 .. . . . Flange ..................................................................................................................... 1
7 .. . . . O-Ring ..................................................................................................................... 2
8 .. . . . Back-Up Ring .......................................................................................................... 2
9 .. . . . Seal ......................................................................................................................... 2
10 2309481 Pin ........................................................................................................................... 4

1450704 Flange kit (Includes Items 4-6) .................................................................................... 1

1450705 Seal kit (Includes Items 5, 7-9) .................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 8-3

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

RELAY VALVE (Figure 8-2)

(⇒S/N A222E-01536X)

HP040268

8-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

RELAY VALVE
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1330169 Valve ............................................................................................................................ 1

1 1336723 Base ........................................................................................................................ 1
2 1336724 Screw ...................................................................................................................... 1
3 1336774 Capscrew ................................................................................................................ 2
4 1336725 Sleeve...................................................................................................................... 1
5 1336726 Housing ................................................................................................................... 1
6 1336727 Spacer ..................................................................................................................... 1
7 1336728 Sleeve...................................................................................................................... 1
8 1336711 Plug ......................................................................................................................... 1
9 1336721 Spring ...................................................................................................................... 1
10 .. . . . Washer .................................................................................................................... 1
11 1336729 Spool ....................................................................................................................... 1
12 1336693 Ball .......................................................................................................................... 1
13 1336730 Spool ....................................................................................................................... 1
14 1336762 Nut........................................................................................................................... 1
15 .. . . . O-Ring ..................................................................................................................... 2
16 .. . . . O-Ring ..................................................................................................................... 1
17 .. . . . O-Ring ..................................................................................................................... 2
18 .. . . . O-Ring ..................................................................................................................... 1

1336731 Repair Kit (Includes Items 15-18) ................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 8-5

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

TREADLE VALVE (Figure 8-3)

(⇒S/N A222E-01536X)

HP040269

8-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TREADLE VALVE
(⇒S/N A222E-01536X)

KEY:
A: Inching Pedal
B: Brake Pedal

QTY
ITEM PART NO. DESCRIPTION A B

885153 Valve .................................................................................................................... .. 1

887614 Valve .................................................................................................................... 1 ..
1 .. . . . Valve................................................................................................................ 1 1
2 .. . . . Plug............................................................................................................. 1 1
3 .. . . . Spring.......................................................................................................... 1 1
4 .. . . . Body............................................................................................................ 1 1
5 .. . . . Spool........................................................................................................... 1 1
6 .. . . . Seat............................................................................................................. 1 1
7 .. . . . Spring (Secondary) ..................................................................................... 1 1
8 .. . . . Spring (Staging) .......................................................................................... 1 1
9 .. . . . Spring.......................................................................................................... 1 1
10 .. . . . Piston .......................................................................................................... 1 1
11 .. . . . Guide .......................................................................................................... 1 1
12 .. . . . Seal............................................................................................................. 1 1
13 .. . . . O-Ring......................................................................................................... 1 1
14 .. . . . Boot............................................................................................................. 1 1
15 .. . . . Screw .......................................................................................................... 1 1
16 .. . . . Shim (0.025 in.)........................................................................................... AR AR
16 .. . . . Shim (0.10 in.)............................................................................................. AR AR
16 .. . . . Shim (0.005 in.)........................................................................................... Ar Ar
17 1391730 Pedal ............................................................................................................... 1 1
18 .. . . . Screw .............................................................................................................. 2 2
19 .. . . . Nut................................................................................................................... 6 6
20 .. . . . Washer ............................................................................................................ 6 6
21 .. . . . Screw .............................................................................................................. 2 2
22 .. . . . Insert ............................................................................................................... 3 3
23 .. . . . Pin ................................................................................................................... 1 1
24 .. . . . Cam................................................................................................................. 1 1
25 .. . . . Screw .............................................................................................................. 1 1
26 .. . . . Nut................................................................................................................... 1 1
27 .. . . . U-bolt............................................................................................................... 2 2
28 1391741 Base (Actuator) ............................................................................................... 1 1
29 .. . . . Screw .............................................................................................................. 2 2
30 .. . . . Washer ............................................................................................................ 2 2
31 .. . . . Nut................................................................................................................... 2 2
32 1391751 Spring .............................................................................................................. 1 ..
33 1391752 Spring .............................................................................................................. 1 ..

1391745 Valve Repair Kit (Includes Items 15, 21, 29-31) .................................................. 1 1

©2003 HYSTER COMPANY See Service Manual 8-7

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

SHUTTLE VALVE (Figure 8-4)

(⇒S/N A222E-01536X)

HP040270

ITEM PART NO. DESCRIPTION QTY

888158 Valve ............................................................................................................................ 1

1 1343162 Cartridge ................................................................................................................. 1
2 .. . . . O-Ring................................................................................................................. 1
3 .. . . . Back-Up Ring ...................................................................................................... 1
4 .. . . . Back-Up Ring ...................................................................................................... 1
5 .. . . . O-Ring................................................................................................................. 1
6 .. . . . O-Ring................................................................................................................. 1
7 1343161 Body ........................................................................................................................ 1

359756 Seal Kit (Includes Items 2-6) ....................................................................................... 1

8-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

8-9
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ACCUMULATOR (Figure 8-5)

PISTON TYPE

HP040271

8-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ACCUMULATOR
PISTON TYPE

ITEM PART NO. DESCRIPTION QTY

1496496 Accumulator................................................................................................................. 1
1 .. . . . Shell ........................................................................................................................ 1
2 1502881 End Cap (Hydraulic) ................................................................................................ 1
3 1502882 End Cap (Gasoline)................................................................................................. 1
4 1502883 Piston ...................................................................................................................... 1
5 .. . . . Seal ......................................................................................................................... 1
6 1376929 Back-Up Ring .......................................................................................................... 2
7 1376933 Wear Ring ............................................................................................................... 2
8 .. . . . O-Ring ..................................................................................................................... 2
9 1502887 O-Ring ..................................................................................................................... 1
10 .. . . . O-Ring ..................................................................................................................... 1
11 1376934 Protector.................................................................................................................. 1
12 1376935 Screw ...................................................................................................................... 2

1502879 Repair Kit (Includes Items 5-6, 8, 10) .......................................................................... 1

©2003 HYSTER COMPANY See Service Manual 8-11

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

PARK BRAKE (Figure 8-6)

(⇒S/N A222E-1511)

HP040272

8-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

PARK BRAKE
(⇒S/N A222E-1511)

ITEM PART NO. DESCRIPTION QTY

1384440 Park Brake ................................................................................................................... 1

1 1339121 Brake Lining Assembly ............................................................................................ 2
2 1343148 Stud ......................................................................................................................... 1
3 1343149 Cap.......................................................................................................................... 1
4 1339113 Washer .................................................................................................................... 2
5 1339114 Spring ...................................................................................................................... 8
6 1312090 Washer .................................................................................................................... 1
7 1343145 Nut........................................................................................................................... 1
8 15224 Cotter Pin ................................................................................................................ 1
9 1384885 Plug ......................................................................................................................... 1
10 1339119 Back-Up Ring .......................................................................................................... 1
11 1339118 O-Ring ..................................................................................................................... 1
12 1339115 Back-Up Ring .......................................................................................................... 1
13 1339116 O-Ring ..................................................................................................................... 1
14 1384886 Housing ................................................................................................................... 1
15 1379750 Retainer................................................................................................................... 2
16 1379749 Piston ...................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 8-13

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

PARK BRAKE (Figure 8-7)

(S/N A222E-1512⇔S/N A222E-01536X)

HP040273

8-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

PARK BRAKE
(S/N A222E-1512⇔S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 1380789 Park Brake ................................................................................................................... 1

2 1379755 Housing ................................................................................................................... 1
3 1309120 Bleeder Screw ......................................................................................................... 1
4 1339121 Brake Lining Assembly ............................................................................................ 2
5 1339119 Back-Up Ring .......................................................................................................... 1
6 1339118 O-Ring ..................................................................................................................... 1
7 1379749 Piston ...................................................................................................................... 1
8 1339116 O-Ring ..................................................................................................................... 1
9 1339115 Back-Up Ring .......................................................................................................... 1
10 1339113 Washer .................................................................................................................... 2
11 1339114 Spring ...................................................................................................................... 8
12 1343149 Cap (Spring) ............................................................................................................ 1
13 1343148 Stud ......................................................................................................................... 1
14 1312090 Washer .................................................................................................................... 1
15 15224 Cotter Pin ................................................................................................................ 1
16 1343145 Nut........................................................................................................................... 1
17 918924 Screw ...................................................................................................................... 2
17 918925 Snap Ring................................................................................................................ 2

1357735 Seal Kit (Includes Items 5-6, 8-9) ................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 8-15

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

WHEEL BRAKE (Figure 8-8)

WET
(⇒S/N A222E-01536X)

HP040275

8-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WHEEL BRAKE
WET
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 1384859 Plug ............................................................................................................................. 2

2 1382902 O-Ring ..................................................................................................................... 1
3 1384860 Capscrew..................................................................................................................... 32
4 132451 Washer ........................................................................................................................ 32
5 1384861 Bleeder Screw ............................................................................................................. 2
6 1384862 Plug ............................................................................................................................. 4
6 1384863 O-Ring ..................................................................................................................... 1
7 15316 Fitting........................................................................................................................... 2
8 1384864 Plug (Magnetic) ........................................................................................................... 4
9 1384865 Plug ............................................................................................................................. 2
9 1384863 O-Ring ..................................................................................................................... 1
10 1384867 Fitting........................................................................................................................... 2
10 1382902 O-Ring ..................................................................................................................... 1
11 1384868 Cover (LH) ................................................................................................................... 1
11 1384869 Cover (RH)................................................................................................................... 1
12 1384870 Seal ............................................................................................................................. 4
13 1384871 Seal ............................................................................................................................. 2
14 1384872 Piston........................................................................................................................... 2
15 1384873 Disc.............................................................................................................................. 22
16 1384874 Disc Assembly ............................................................................................................. 20
17 1384882 Spacer ......................................................................................................................... 2
18 1384883 Housing ....................................................................................................................... 2
19 1384876 Plug ............................................................................................................................. 8
20 1384884 O-Ring ..................................................................................................................... 1
21 1384877 Plug ............................................................................................................................. 1
21 1384878 Rod.......................................................................................................................... 1
22 1384879 Guide (Spring) ......................................................................................................... 1
23 1384880 Spring ...................................................................................................................... 1
24 a 1384881 Pin ........................................................................................................................... 1
25 15483 Fitting........................................................................................................................... 6
26 16815 Capscrew..................................................................................................................... 2
27 221767 Washer ........................................................................................................................ 2
28 1483804 Bracket (Sender).......................................................................................................... 1
29 1483805 Plug ............................................................................................................................. 1
30 1483803 Seal ............................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 8-17

for service procedures.
NOTES

8-18
 UNIT CODE A222
04/2003 WORLD WIDE

9 HYDRAULIC SYSTEM

9 HYDRAULIC SYSTEM
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

ACTUATOR SECTION
S/N A222E-01537X⇒ ..................................................................................................................................... 9-82
ANTI-CAVITATION VALVE.................................................................................................................................. 9-56
BOOM HYDRAULIC
⇒S/N A222E-01536X ..................................................................................................................................... 9-16
BOOM TILT CYLINDER
⇒S/N A222E-01532X ..................................................................................................................................... 9-38
S/N A222E-01533X⇒ ..................................................................................................................................... 9-40
CONTROL SECTION
⇒S/N A222E-01536X ..................................................................................................................................... 9-70
CONTROL VALVE AND ATTACHING PARTS
⇒S/N A222E-01536X ..................................................................................................................................... 9-66
S/N A222E-01537X⇒ ..................................................................................................................................... 9-78
FLOW VALVE ..................................................................................................................................................... 9-52
HYDRAULIC LIFT SYSTEM
⇒S/N A222E-01536X ....................................................................................................................................... 9-8
HYDRAULIC OIL FILTER ................................................................................................................................... 9-42
HYDRAULIC PILOT SYSTEM
⇒S/N A222E-01536X ....................................................................................................................................... 9-4
HYDRAULIC PUMP
HOIST AND STEERING
⇒S/N A222E-01536X ................................................................................................................................. 9-58
HOIST AND STEERING END COVER
⇒S/N A222E-01536X ................................................................................................................................. 9-60
PILOT AND SLIDING CAB
⇒S/N A222E-01536X ................................................................................................................................. 9-44
SPREADER AND COOLING
⇒S/N A222E-01536X ................................................................................................................................. 9-46
HYDRAULIC SPREADER
⇒S/N A222E-01536X ..................................................................................................................................... 9-12
HYDRAULIC SUPPLY AND RETURN
WITH SLIDING CAB AND HYDRAULIC OIL COOLER
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 9-36
HYDRAULIC SYSTEM
SHEET 1 OF 2
TIER I ENGINE
S/N A222E-01537X⇒.............................................................................................................................. 9-20
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 9-24
SHEET 2 OF 2
TIER I ENGINE
S/N A222E-01537X⇒.............................................................................................................................. 9-28
TIER II ENGINE
S/N A222E-01563Z⇒ EXC. 1564-1565 .................................................................................................. 9-32
INLET SECTION
⇒S/N A222E-01536X ..................................................................................................................................... 9-74
S/N A222E-01537X⇒ ..................................................................................................................................... 9-84
LIFTING VALVE.................................................................................................................................................. 9-54
MAIN HYDRAULIC VALVES............................................................................................................................... 9-64

©2003 HYSTER COMPANY See Service Manual 9-1

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

SECTION 9
HYDRAULIC SYSTEM (Continued)

DESCRIPTION PAGE

MANUAL PUMP
⇒S/N A222E-01536X ..................................................................................................................................... 9-48
MOTION CONTROL VALVE
⇒S/N A222E-01532X ..................................................................................................................................... 9-50
OUTLET SECTION
⇒S/N A222E-01536X ..................................................................................................................................... 9-68
S/N A222E-01537X⇒ ..................................................................................................................................... 9-80
PILOT VALVE
⇒S/N A222E-01536X ....................................................................................................................................... 9-6
REGULATOR
⇒S/N A222E-01536X ..................................................................................................................................... 9-62
SPOOL SECTION
S/N A222E-01537X⇒ ..................................................................................................................................... 9-86

9-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-3
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC PILOT SYSTEM (Figure 9-1)

(⇒S/N A222E-01536X)

HP150656

9-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC PILOT SYSTEM

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 886670 Valve (☞ Figure 9-2) .................................................................................................. 1

1 886679 Valve (Optional) (☞ Figure 9-2) ................................................................................. 1
2 886370 Fitting........................................................................................................................... 1
3 886549 Fitting........................................................................................................................... 1
4 886562 Fitting........................................................................................................................... 3
5 886560 Fitting........................................................................................................................... 1
6 886287 Fitting........................................................................................................................... 3
7 886380 Fitting........................................................................................................................... 1
8 886545 Fitting........................................................................................................................... 3
9 886372 Fitting........................................................................................................................... 1
10 886583 Fitting........................................................................................................................... 2
11 160266 Fitting........................................................................................................................... 1
12 61056 O-Ring ......................................................................................................................... 1
13 296027 Capscrew..................................................................................................................... 4
14 889197 Fitting........................................................................................................................... 2
15 886673 Hose ............................................................................................................................ 1
16 886674 Hose ............................................................................................................................ 1
17 886675 Hose ............................................................................................................................ 1
18 886676 Hose ............................................................................................................................ 1
19 886677 Hose ............................................................................................................................ 1
20 886678 Hose ............................................................................................................................ 1
21 888330 O-Ring ......................................................................................................................... 4
22 888329 Seal ............................................................................................................................. 7
23 888331 O-Ring ......................................................................................................................... 1
24 293781 Washer ........................................................................................................................ 4
25 886694 Pump (Hoist) (☞ Figure 9-21) .................................................................................... 1
26 886716 Pump (Spreader) (☞ Figure 9-15) ............................................................................. 1
27 886707 Pump (Pilot) (☞ Figure 9-14) ..................................................................................... 1
28 886694 Pump (Steering) (☞ Figure 9-21) .............................................................................. 1
29 885152 Pump (Brake) (☞ Figure 8-1) ..................................................................................... 1
30 886393 Valve (Upper) (☞ Figure 9-25) ................................................................................... 1
31 886392 Valve (Lower) (☞ Figure 9-25) ................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-5

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

PILOT VALVE (Figure 9-2)

(⇒S/N A222E-01536X)

HP150657

9-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

PILOT VALVE
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

886670 Valve ............................................................................................................................ 1

886679 Valve (Optional) ........................................................................................................... 1
1 1384979 Ring ......................................................................................................................... 1
2 1384980 Ring ......................................................................................................................... 1
3 1384981 Ring ......................................................................................................................... 1
4 1384982 Washer .................................................................................................................... 1
5 1384983 Cap.......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-7

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC LIFT SYSTEM (Figure 9-3)

(⇒S/N A222E-01536X)

HP150658

9-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC LIFT SYSTEM

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 886562 Fitting........................................................................................................................... 1
2 886380 Fitting........................................................................................................................... 5
3 886287 Fitting........................................................................................................................... 5
4 886548 Fitting........................................................................................................................... 4
5 886545 Fitting........................................................................................................................... 11
6 886560 Fitting........................................................................................................................... 3
7 886561 Fitting........................................................................................................................... 1
8 886616 Hose ............................................................................................................................ 1
9 886626 Hose ............................................................................................................................ 1
10 886631 Hose ............................................................................................................................ 1
11 886632 Hose ............................................................................................................................ 1
12 886536 Fitting........................................................................................................................... 3
13 886538 Fitting........................................................................................................................... 3
14 886549 Fitting........................................................................................................................... 2
15 886537 Fitting........................................................................................................................... 4
16 886531 Fitting........................................................................................................................... 1
17 886520 Fitting........................................................................................................................... 2
18 886521 O-Ring ......................................................................................................................... 7
19 221532 Capscrew..................................................................................................................... 1
20 886610 Hose ............................................................................................................................ 1
21 886572 Fitting........................................................................................................................... 1
22 886573 Fitting........................................................................................................................... 1
23 886656 Tube ............................................................................................................................. 1
24 296027 Capscrew..................................................................................................................... 4
25 886522 Fitting........................................................................................................................... 3
26 886651 Tube ............................................................................................................................. 1
27 886653 Tube ............................................................................................................................. 1
28 886575 Fitting........................................................................................................................... 1
29 886576 Fitting........................................................................................................................... 3
30 886577 Fitting........................................................................................................................... 1
31 886578 Fitting........................................................................................................................... 2
32 886616 Hose ............................................................................................................................ 1
33 886623 Hose ............................................................................................................................ 1
34 886556 Fitting........................................................................................................................... 1
35 886350 Valve (☞ Figure 9-19) ................................................................................................ 2
36 886611 Hose ............................................................................................................................ 1
37 886612 Hose ............................................................................................................................ 1
38 886613 Hose ............................................................................................................................ 1
39 886614 Hose ............................................................................................................................ 1
40 296043 Capscrew..................................................................................................................... 3
41 886559 Fitting........................................................................................................................... 2
42 886558 Fitting........................................................................................................................... 2
43 886512 Tube ............................................................................................................................. 1
44 886591 Fitting........................................................................................................................... 1
45 886544 Fitting........................................................................................................................... 2
46 886504 Valve (☞ Figure 9-20) ................................................................................................ 2
47 886615 Hose ............................................................................................................................ 1
48 886505 Valve ............................................................................................................................ 2
49 886513 Tube ............................................................................................................................. 1
50 886624 Hose ............................................................................................................................ 1
51 886625 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 9-9

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC LIFT SYSTEM

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

52 886652 Tube ............................................................................................................................. 1

53 886605 Hose ............................................................................................................................ 1
54 886393 Valve (Upper) (☞ Figure 9-25) ................................................................................... 1
55 886392 Valve (Lower) (☞ Figure 9-25) ................................................................................... 1
56 886376 Fitting ........................................................................................................................... 2
57 886377 O-Ring ......................................................................................................................... 3
58 886594 Hose ............................................................................................................................ 1
59 296042 Capscrew..................................................................................................................... 1
60 886597 Hose ............................................................................................................................ 1
61 886524 Fitting ........................................................................................................................... 1
62 886523 Fitting ........................................................................................................................... 1
63 885323 Tilt Cylinder (Tilt Cylinder) (☞ Figure 9-11) ............................................................... 2
63 888835 Boom (Tilt Cylinder) (☞ Figure 9-12) ......................................................................... 2

9-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-11
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SPREADER (Figure 9-4)

(⇒S/N A222E-01536X)

HP150659

9-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SPREADER
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 17765 Fitting........................................................................................................................... 4
2 92861 O-Ring ......................................................................................................................... 2
3 296027 Capscrew..................................................................................................................... 12
4 296042 Capscrew..................................................................................................................... 4
5 886595 Hose ............................................................................................................................ 1
6 17764 Fitting........................................................................................................................... 1
7 55287 O-Ring ......................................................................................................................... 1
8 886507 Valve ............................................................................................................................ 1
8 b 886508 Valve (Optional) ........................................................................................................... 1
9 886529 Fitting........................................................................................................................... 9
10 886600 Hose ............................................................................................................................ 1
11 886606 Hose ............................................................................................................................ 1
12 886545 Fitting........................................................................................................................... 1
13 886530 Fitting........................................................................................................................... 4
14 886532 Fitting........................................................................................................................... 1
15 886533 Fitting........................................................................................................................... 2
16 887136 Flow Control Valve (Valve) (☞ Figure 9-18) ............................................................... 1
17 886601 Hose ............................................................................................................................ 1
18 886534 Fitting........................................................................................................................... 1
19 886535 Fitting........................................................................................................................... 1
20 885229 Manifold ....................................................................................................................... 1
21 886539 Fitting........................................................................................................................... 5
22 886660 Tube ............................................................................................................................. 1
23 17513 Fitting........................................................................................................................... 3
24 886607 Hose ............................................................................................................................ 1
25 888331 O-Ring ......................................................................................................................... 1
26 888176 Ring (Copper) .............................................................................................................. 1
27 886658 Tube ............................................................................................................................. 1
28 886659 Tube ............................................................................................................................. 1
29 888176 Ring (Copper) .............................................................................................................. 1
30 222278 Fitting........................................................................................................................... 1
31 886540 Fitting........................................................................................................................... 1
32 886661 Tube ............................................................................................................................. 1
33 886602 Hose ............................................................................................................................ 1
34 886608 Hose ............................................................................................................................ 1
35 886662 Tube ............................................................................................................................. 1
36 886664 Tube ............................................................................................................................. 1
37 886543 Fitting........................................................................................................................... 1
38 14696 Fitting........................................................................................................................... 3
39 888034 Tube ............................................................................................................................. 1
40 888033 Tube ............................................................................................................................. 1
41 886603 Hose ............................................................................................................................ 1
42 886609 Hose ............................................................................................................................ 1
43 886627 Hose ............................................................................................................................ 1
44 886551 Fitting........................................................................................................................... 2
45 886550 Fitting........................................................................................................................... 2
46 886552 Fitting........................................................................................................................... 2
47 a 886502 Valve ............................................................................................................................ 1
47 886503 Valve (Optional) ........................................................................................................... 1
48 886684 Hand Pump (☞ Figure 1-18) ...................................................................................... 1
49 886599 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 9-13

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SPREADER
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

50 160266 Fitting ........................................................................................................................... 2

51 61056 O-Ring ......................................................................................................................... 1
52 886657 Tube ............................................................................................................................. 1
53 886598 Hose ............................................................................................................................ 1
54 886396 Manifold ....................................................................................................................... 1
55 886548 Fitting ........................................................................................................................... 1
56 885220 Manifold (Frame).......................................................................................................... 1
57 885422 Manifold (Boom) .......................................................................................................... 1
58 888324 Fitting ........................................................................................................................... 2
59 888325 Fitting ........................................................................................................................... 2
60 888333 Seal Ring ..................................................................................................................... 19
61 293781 Washer ........................................................................................................................ 12
62 888335 Seal ............................................................................................................................. 1
63 17043 Fitting ........................................................................................................................... 1
64 888332 O-Ring ......................................................................................................................... 7
65 888329 Seal ............................................................................................................................. 1
66 293782 Washer ........................................................................................................................ 4
67 886663 Tube ............................................................................................................................. 1
68 886665 Tube ............................................................................................................................. 1

FOOTNOTES:
a D/B 08/1997 ⇒
b D/B 10/1997 ⇒

9-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-15
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

BOOM HYDRAULIC (Figure 9-5)

(⇒S/N A222E-01536X)

66
67,84
4a \®.

35 \ ?
83 38/

HP150660

9-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

BOOM HYDRAULIC
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 222531 Fitting........................................................................................................................... 4
2 57664 O-Ring ......................................................................................................................... 2
3 287837 Capscrew..................................................................................................................... 4
4 221563 Capscrew..................................................................................................................... 4
5 296027 Capscrew..................................................................................................................... 20
6 15866 O-Ring ......................................................................................................................... 6
7 17765 Fitting........................................................................................................................... 4
8 .. . . . Fitting........................................................................................................................... 1
9 92861 O-Ring ......................................................................................................................... 2
10 296042 Capscrew..................................................................................................................... 8
11 886594 Hose ............................................................................................................................ 1
12 213617 Fitting........................................................................................................................... 2
13 131136 Capscrew..................................................................................................................... 4
14 886641 Hose ............................................................................................................................ 1
15 886534 Fitting........................................................................................................................... 3
16 .. . . . Fitting........................................................................................................................... 2
17 .. . . . Fitting........................................................................................................................... 2
18 .. . . . Tube ............................................................................................................................. 1
19 889284 Tube ............................................................................................................................. 1
20 190757 Fitting........................................................................................................................... 10
21 886396 Manifold ....................................................................................................................... 1
22 886380 Fitting........................................................................................................................... 1
23 886287 Fitting........................................................................................................................... 1
24 886548 Fitting........................................................................................................................... 1
25 886560 Fitting........................................................................................................................... 1
26 886561 Fitting........................................................................................................................... 1
27 886562 Fitting........................................................................................................................... 1
28 886629 Hose ............................................................................................................................ 1
29 886630 Hose ............................................................................................................................ 1
30 889279 Tube ............................................................................................................................. 1
31 889278 Tube ............................................................................................................................. 1
32 886393 Valve (Upper) (☞ Figure 9-25) ................................................................................... 1
33 886392 Valve (Lower) (☞ Figure 9-25) ................................................................................... 1
34 .. . . . Fitting........................................................................................................................... 2
35 886576 Fitting........................................................................................................................... 2
36 17599 Fitting........................................................................................................................... 1
37 886648 Tube ............................................................................................................................. 1
38 222279 Fitting........................................................................................................................... 2
39 886644 Tube ............................................................................................................................. 1
40 886650 Tube ............................................................................................................................. 1
41 886645 Tube ............................................................................................................................. 1
42 886649 Tube ............................................................................................................................. 1
43 886567 Fitting........................................................................................................................... 2
44 886566 Fitting........................................................................................................................... 1
45 886545 Fitting........................................................................................................................... 6
46 886574 Fitting........................................................................................................................... 4
47 886617 Hose ............................................................................................................................ 2
48 886621 Hose ............................................................................................................................ 1
49 886564 Fitting........................................................................................................................... 2
50 886565 Fitting........................................................................................................................... 1
51 886511 Tube ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 9-17

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

BOOM HYDRAULIC
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

52 886667 Tube ............................................................................................................................. 1

53 886666 Tube ............................................................................................................................. 1
54 .. . . . Fitting ........................................................................................................................... 2
55 .. . . . Fitting ........................................................................................................................... 2
56 886620 Hose ............................................................................................................................ 1
57 886619 Hose ............................................................................................................................ 1
58 886618 Hose ............................................................................................................................ 1
59 17629 Fitting ........................................................................................................................... 1
60 .. . . . Fitting ........................................................................................................................... 1
61 886616 Hose ............................................................................................................................ 1
62 886622 Hose ............................................................................................................................ 1
63 889185 Hose ............................................................................................................................ 1
64 886633 Hose ............................................................................................................................ 1
65 886634 Hose ............................................................................................................................ 1
66 55287 O-Ring ......................................................................................................................... 2
67 222536 Fitting ........................................................................................................................... 4
68 296059 Capscrew..................................................................................................................... 7
69 886350 Valve (☞ Figure 9-19) ................................................................................................ 1
70 886509 Amplifier (☞ Figure 7-9) ............................................................................................. 1
71 885456 Extension Cylinder (Cylinder) (☞ Figure 10-5) .......................................................... 1
71 888838 Extension Cylinder (☞ Figure 10-6) ........................................................................... 1
72 889280 Tube ............................................................................................................................. 1
73 888329 Seal ............................................................................................................................. 10
74 293783 Washer ........................................................................................................................ 8
75 888334 O-Ring ......................................................................................................................... 8
76 293781 Washer ........................................................................................................................ 20
77 888331 O-Ring ......................................................................................................................... 2
78 293782 Washer ........................................................................................................................ 12
79 17514 Fitting ........................................................................................................................... 2
80 888332 O-Ring ......................................................................................................................... 3
81 15157 Lockwasher.................................................................................................................. 4
82 177949 Lockwasher.................................................................................................................. 4
83 888330 O-Ring ......................................................................................................................... 2
84 292545 Capscrew..................................................................................................................... 1

9-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-19
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM (Figure 9-6)

SHEET 1 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

TO ACCUMULATOR REF OIV 1800 THROTTLE REF Ol TO PHOT PRESS REF D IV

20, 22, 23

22, 48, 49
50

3, 6, 33

DVSÿCENTER VALVE
38, 39
40, 60 63 53
11,12, 13, 14
IK
3, 4, 29, 30
71, 76
RETOUR MAINFOLD

74, 75
y! -|7 92 29
90 Shuttle valve / 3Q
MAX I MUM

72 PRESS. VALVE

JÿjHpÿh-93, 94, 95, 96 73/

74
REDUCE VALVE

75
27, 78, 79, 82, 83

99, 100, 101, 102, 103

W y
45 108
A-
*
'
p
j=©
_( STEERING
LS VALVE
70, 107ÿr| STEER ING CYL I NDER

ÿ|!
1 1
29, 30,
37, 119,

HEAT EXCHANGE

136

9-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
SHEET 1 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 14674 Fitting........................................................................................................................... 3
2 16883 Fitting........................................................................................................................... 2
3 816117 Fitting........................................................................................................................... 5
4 17776 Fitting........................................................................................................................... 4
5 17061 Fitting........................................................................................................................... 4
6 1487602 Fitting........................................................................................................................... 3
7 1493598 Tube ............................................................................................................................. 1
8 1493554 Hose ............................................................................................................................ 1
9 1493553 Hose ............................................................................................................................ 1
10 1493602 Tube ............................................................................................................................. 1
11 190757 Fitting........................................................................................................................... 22
12 293781 Washer ........................................................................................................................ 48
13 169787 O-Ring ......................................................................................................................... 17
14 296027 Capscrew..................................................................................................................... 48
15 1483157 Valve ............................................................................................................................ 1
16 1336943 Hose ............................................................................................................................ 1
17 886558 Fitting........................................................................................................................... 5
18 357919 Hose ............................................................................................................................ 1
19 155113 Hose ............................................................................................................................ 1
20 14696 Fitting........................................................................................................................... 2
21 17513 Fitting........................................................................................................................... 5
22 222278 Fitting........................................................................................................................... 3
23 17635 Fitting........................................................................................................................... 1
24 144067 Clamp .......................................................................................................................... 7
25 178119 Clamp .......................................................................................................................... 7
26 136985 Capscrew..................................................................................................................... 3
27 292681 Lockwasher.................................................................................................................. 15
28 320158 Washer ........................................................................................................................ 7
29 888329 Seal ............................................................................................................................. 29
30 886559 Fitting........................................................................................................................... 11
31 1511156 Hose ............................................................................................................................ 1
32 889197 Fitting (Filter) ............................................................................................................... 2
33 14668 Fitting........................................................................................................................... 1
34 1493556 Hose ............................................................................................................................ 1
35 1375381 Hose ............................................................................................................................ 2
36 1493565 Hose ............................................................................................................................ 1
37 886545 Fitting........................................................................................................................... 9
38 296059 Capscrew..................................................................................................................... 27
39 293783 Washer ........................................................................................................................ 28
40 222536 Fitting........................................................................................................................... 12
41 1494298 Fitting........................................................................................................................... 1
42 888167 Fitting........................................................................................................................... 1
43 55287 O-Ring ......................................................................................................................... 1
44 1493552 Hose ............................................................................................................................ 2
45 888090 Clamp .......................................................................................................................... 9
46 1485290 Tube ............................................................................................................................. 1
47 886660 Tube ............................................................................................................................. 1
48 17783 Fitting........................................................................................................................... 2
49 14494 Fitting........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 9-21

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM
SHEET 1 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

50 1485291 Tube ............................................................................................................................. 1

51 886658 Tube ............................................................................................................................. 1
52 1493567 Hose ............................................................................................................................ 1
53 888094 Clamp .......................................................................................................................... 6
54 120779 Hose ............................................................................................................................ 2
55 1483158 Control Valve (☞ Figure 9-29) ................................................................................... 1
56 889280 Tube ............................................................................................................................. 1
57 1493564 Hose ............................................................................................................................ 1
58 1493555 Hose ............................................................................................................................ 1
59 886682 Hose ............................................................................................................................ 1
60 199917 O-Ring ......................................................................................................................... 7
61 886350 Valve ............................................................................................................................ 2
62 1493597 Capscrew..................................................................................................................... 4
63 292684 Lockwasher.................................................................................................................. 4
64 888093 Clamp .......................................................................................................................... 7
65 17514 Fitting ........................................................................................................................... 2
66 16993 Fitting ........................................................................................................................... 3
67 1494927 Fitting ........................................................................................................................... 1
68 1493604 Tube ............................................................................................................................. 1
69 886607 Hose ............................................................................................................................ 1
70 886534 Fitting ........................................................................................................................... 6
71 888333 Seal Ring ..................................................................................................................... 5
72 17043 Fitting ........................................................................................................................... 3
73 886539 Fitting ........................................................................................................................... 4
74 888335 Seal ............................................................................................................................. 2
75 886535 Fitting ........................................................................................................................... 2
76 886508 Valve (Pressure) .......................................................................................................... 1
77 1327647 Capscrew..................................................................................................................... 2
78 320157 Washer ........................................................................................................................ 4
79 239503 Nut ............................................................................................................................... 12
80 886600 Hose ............................................................................................................................ 1
81 889445 Fitting ........................................................................................................................... 1
82 136703 Capscrew..................................................................................................................... 2
83 886506 Valve ............................................................................................................................ 1
84 886601 Hose ............................................................................................................................ 1
85 886532 Fitting ........................................................................................................................... 1
86 889446 Fitting ........................................................................................................................... 1
87 1493563 Hose ............................................................................................................................ 1
88 17049 Fitting ........................................................................................................................... 2
89 16558 Fitting ........................................................................................................................... 3
90 1458503 Hose ............................................................................................................................ 1
91 17753 Fitting ........................................................................................................................... 1
92 1330171 Shuttle Valve................................................................................................................ 1
93 18471 Capscrew..................................................................................................................... 2
94 15127 Washer ........................................................................................................................ 2
95 15054 Nut ............................................................................................................................... 2
96 15154 Lockwasher.................................................................................................................. 2
97 816007 Hose ............................................................................................................................ 1
98 260773 Hose ............................................................................................................................ 4

9-22 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
SHEET 1 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

99 886510 Steer Pump (☞ Figure 7-6) ........................................................................................ 1

100 287854 Capscrew..................................................................................................................... 4
101 292682 Lockwasher.................................................................................................................. 9
102 222279 Fitting........................................................................................................................... 2
103 16597 Capscrew..................................................................................................................... 2
104 888331 O-Ring ......................................................................................................................... 4
105 886531 Fitting........................................................................................................................... 4
106 a 886530 Fitting........................................................................................................................... 5
106 b 886530 Fitting........................................................................................................................... 6
107 888332 O-Ring ......................................................................................................................... 9
108 1490284 Hose ............................................................................................................................ 2
109 320159 Washer ........................................................................................................................ 3
110 206150 Fitting........................................................................................................................... 4
111 389435 Block Valve (Assembly) ............................................................................................... 1
112 889068 Fitting........................................................................................................................... 1
113 1490338 Hose ............................................................................................................................ 1
114 17218 Fitting........................................................................................................................... 1
115 17319 Fitting........................................................................................................................... 1
116 222517 Fitting........................................................................................................................... 1
117 1493557 Hose ............................................................................................................................ 1
118 1493560 Hose ............................................................................................................................ 1
119 886287 Fitting........................................................................................................................... 5
120 886380 Fitting........................................................................................................................... 2
121 292503 Capscrew..................................................................................................................... 4
122 197068 Washer ........................................................................................................................ 4
123 292509 Capscrew..................................................................................................................... 4
124 886391 Cooler .......................................................................................................................... 1
125 1493569 Hose ............................................................................................................................ 1
126 887939 Fitting........................................................................................................................... 2
127 17066 Fitting........................................................................................................................... 2
128 16992 Fitting........................................................................................................................... 4
129 1493559 Hose ............................................................................................................................ 1
130 1493558 Hose ............................................................................................................................ 1
131 1487884 Hose ............................................................................................................................ 2
132 1493568 Hose ............................................................................................................................ 1
133 1487786 Hose ............................................................................................................................ 1
134 886503 Valve ............................................................................................................................ 1
135 30368 Clamp .......................................................................................................................... 1
136 17054 Fitting........................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A222E-01551Y
b S/N A222E-01552Y ⇒

©2003 HYSTER COMPANY See Service Manual 9-23

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM (Figure 9-7)

SHEET 1 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

THROTTLE REF OIV 1800

EOMLr WITH TIER1 ENGINE)

5,20,44,49
53,57 19,105

29,34,85
113,114
21.44
27.35.61.88

21,46,48

28 |
66 \86|
62 I 13'92
89 j / 18,54,90
t-i/
P2 srp / 1

13,53,57,92 5,20,44
M 3,55,92 28,36,62,89

5,20,22 OVER CENTEÿALVE

97 76

2934 27,35,61,88
85J13 C
114
27.35
61,88

19,95,122
r-i-i iÿ93,123 13
4ÿ:S_84 20
13,92 RETOUR MAINFOLD 49 Xi
94,121 92

3,92 86
68 ISHUTTLE VALVE 109 PRESS. VALVE 95
Jfyxri+pvTFÿ—37,39,40, 121 ÿEDUCE VALVE

67 63 4,26,30
i 53,60 / /
33,110
! '59 i jL /
23,34,38,43,96 15,94
117,119 10.91 105 69

FLOW
AMPLIFIER
34 j 14 94 15,94
112 STEERING CYLINDER
£f.y
LS_ | STEERING VALVE LP

1,92 !
117,119
14,94 14,94
118,120
45,47,50
HP150603

9-24 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
SHEET 1 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 889068 Fitting........................................................................................................................... 1
2 1493597 Capscrew..................................................................................................................... 4
3 889197 Fitting........................................................................................................................... 2
4 886506 Valve ............................................................................................................................ 1
5 1487602 Fitting........................................................................................................................... 3
6 886380 Fitting........................................................................................................................... 5
7 886532 Fitting........................................................................................................................... 1
8 886533 Fitting........................................................................................................................... 1
9 886539 Fitting........................................................................................................................... 2
10 886531 Fitting........................................................................................................................... 4
11 886287 Fitting........................................................................................................................... 8
12 886545 Fitting........................................................................................................................... 13
13 886559 Fitting........................................................................................................................... 13
14 886534 Fitting........................................................................................................................... 6
15 886530 Fitting........................................................................................................................... 4
16 889446 Fitting........................................................................................................................... 1
17 889445 Fitting........................................................................................................................... 1
18 888167 Fitting........................................................................................................................... 1
19 886529 Fitting........................................................................................................................... 2
20 816117 Fitting........................................................................................................................... 7
21 222278 Fitting........................................................................................................................... 3
22 14668 Fitting........................................................................................................................... 1
23 287854 Capscrew..................................................................................................................... 4
24 136985 Capscrew..................................................................................................................... 3
25 1327647 Capscrew..................................................................................................................... 2
26 292512 Capscrew..................................................................................................................... 2
27 296027 Capscrew..................................................................................................................... 44
28 296059 Capscrew..................................................................................................................... 27
29 136692 Nut ............................................................................................................................... 4
30 239503 Nut ............................................................................................................................... 12
31 320159 Washer ........................................................................................................................ 3
32 292684 Lockwasher.................................................................................................................. 8
33 292681 Lockwasher.................................................................................................................. 11
34 292682 Lockwasher.................................................................................................................. 9
35 293781 Washer ........................................................................................................................ 44
36 293783 Washer ........................................................................................................................ 28
37 18471 Capscrew..................................................................................................................... 2
38 16597 Capscrew..................................................................................................................... 2
39 15054 Nut ............................................................................................................................... 2
40 15127 Washer ........................................................................................................................ 2
41 15154 Lockwasher.................................................................................................................. 2
42 17513 Fitting........................................................................................................................... 6
43 222279 Fitting........................................................................................................................... 3
44 14674 Fitting........................................................................................................................... 4
45 17319 Fitting........................................................................................................................... 1
46 14494 Fitting........................................................................................................................... 2
47 222517 Fitting........................................................................................................................... 1
48 17783 Fitting........................................................................................................................... 2
49 17776 Fitting........................................................................................................................... 3

©2003 HYSTER COMPANY See Service Manual 9-25

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM
SHEET 1 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

50 17218 Fitting ........................................................................................................................... 1

51 17043 Fitting ........................................................................................................................... 3
52 16993 Fitting ........................................................................................................................... 3
53 16883 Fitting ........................................................................................................................... 2
54 1494298 Fitting ........................................................................................................................... 1
55 17049 Fitting ........................................................................................................................... 2
56 17063 Fitting ........................................................................................................................... 1
57 17061 Fitting ........................................................................................................................... 3
58 206150 Fitting ........................................................................................................................... 4
59 17753 Fitting ........................................................................................................................... 1
60 16558 Fitting ........................................................................................................................... 3
61 190757 Fitting ........................................................................................................................... 20
62 1515664 Fitting ........................................................................................................................... 12
63 816007 Hose ............................................................................................................................ 1
64 120779 Hose ............................................................................................................................ 2
65 886682 Hose ............................................................................................................................ 1
66 1336943 Hose ............................................................................................................................ 1
67 1375381 Hose ............................................................................................................................ 2
68 1458503 Hose ............................................................................................................................ 1
69 1490284 Hose ............................................................................................................................ 2
70 1493552 Hose ............................................................................................................................ 2
71 1493553 Hose ............................................................................................................................ 1
72 1493554 Hose ............................................................................................................................ 1
73 1493555 Hose ............................................................................................................................ 1
74 1493560 Hose ............................................................................................................................ 1
75 1493563 Hose ............................................................................................................................ 1
76 1493564 Hose ............................................................................................................................ 1
77 1493565 Hose ............................................................................................................................ 1
78 1493567 Hose ............................................................................................................................ 1
79 1493556 Hose ............................................................................................................................ 1
80 1493557 Hose ............................................................................................................................ 1
81 886601 Hose ............................................................................................................................ 1
82 886600 Hose ............................................................................................................................ 1
83 886607 Hose ............................................................................................................................ 1
84 885229 Manifold ....................................................................................................................... 1
85 1483158 Control Valve (☞ Figure 9-29) ................................................................................... 2
86 886558 Fitting ........................................................................................................................... 3
87 886508 Valve ............................................................................................................................ 1
88 169787 O-Ring ......................................................................................................................... 16
89 199917 O-Ring ......................................................................................................................... 8
90 55287 O-Ring ......................................................................................................................... 1
91 888331 O-Ring ......................................................................................................................... 4
92 888329 Seal ............................................................................................................................. 36
93 888335 Seal ............................................................................................................................. 2
94 888332 O-Ring ......................................................................................................................... 11
95 888333 Seal Ring ..................................................................................................................... 7
96 1524214 Steering Valve Assembly ............................................................................................. 1
97 889280 Tube ............................................................................................................................. 1
98 886658 Tube ............................................................................................................................. 1

9-26 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
SHEET 1 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

99 1493602 Tube ............................................................................................................................. 1

100 886660 Tube ............................................................................................................................. 1
101 1493598 Tube ............................................................................................................................. 1
102 1485290 Tube ............................................................................................................................. 1
103 1485291 Tube ............................................................................................................................. 1
104 1493604 Tube ............................................................................................................................. 1
105 888090 Clamp .......................................................................................................................... 12
106 888093 Clamp .......................................................................................................................... 7
107 888094 Clamp .......................................................................................................................... 6
108 886350 Valve ............................................................................................................................ 2
109 1330171 Shuttle Valve................................................................................................................ 1
110 320157 Washer ........................................................................................................................ 4
111 1494927 Fitting........................................................................................................................... 1
112 1524174 Flow Amplifier .............................................................................................................. 1
113 296421 Washer ........................................................................................................................ 8
114 287860 Capscrew..................................................................................................................... 8
115 17061 Fitting (With Tier I Engine) ........................................................................................... 1
116 17776 Fitting (With Tier I Engine) ........................................................................................... 1
117 1530719 Hose (With Sliding Cab) .............................................................................................. 4
118 1530720 Hose (With Sliding Cab) .............................................................................................. 1
119 260773 Hose (With Standard Cab) .......................................................................................... 4
120 1490338 Hose (With Standard Cab) .......................................................................................... 1
121 886530 Fitting (With Standard Cab) ......................................................................................... 2
122 1513084 Fitting (Without Oil Cooler) .......................................................................................... 1
123 886535 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-27

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM (Figure 9-8)

SHEET 2 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

30 39
36 40
20 22 34
20 23

T2 MANIFOLD BLOCK
25—= 24
26 26 37
27 54 27
28
29 42
ATTACH,
63
44
57 59 45.
60 46
58
I
MAIN PUMP 1
55
42
43
44 42 '47
43
44
31 50 45
50 48

72 69 73
53

74

75

76

77 78
80

82
32
85

89 80

90
93 HP150662

9-28 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
SHEET 2 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 888326 Fitting........................................................................................................................... 3
2 888328 O-Ring ......................................................................................................................... 2
3 888207 Fitting........................................................................................................................... 2
4 169787 O-Ring ......................................................................................................................... 17
5 293782 Washer ........................................................................................................................ 24
6 886591 Fitting........................................................................................................................... 2
7 296043 Capscrew..................................................................................................................... 16
8 886558 Fitting........................................................................................................................... 5
9 886513 Tube ............................................................................................................................. 1
10 888329 Seal ............................................................................................................................. 29
11 886559 Fitting........................................................................................................................... 13
12 886287 Fitting........................................................................................................................... 8
13 886380 Fitting........................................................................................................................... 2
14 886545 Fitting........................................................................................................................... 13
15 213617 Fitting........................................................................................................................... 8
16 886504 Valve ............................................................................................................................ 2
17 296052 Capscrew..................................................................................................................... 8
18 886672 Fitting........................................................................................................................... 1
19 886505 Valve ............................................................................................................................ 2
20 1493600 Tube ............................................................................................................................. 2
21 17513 Fitting........................................................................................................................... 6
22 1491111 Hose ............................................................................................................................ 1
23 144067 Clamp .......................................................................................................................... 7
24 1493599 Tube ............................................................................................................................. 2
25 178119 Clamp .......................................................................................................................... 7
26 136704 Capscrew..................................................................................................................... 4
27 292681 Lockwasher.................................................................................................................. 15
28 239503 Nut ............................................................................................................................... 12
29 320158 Washer ........................................................................................................................ 7
30 1337329 Fitting........................................................................................................................... 1
31 16993 Fitting........................................................................................................................... 3
32 16992 Fitting........................................................................................................................... 4
33 14696 Fitting........................................................................................................................... 2
34 a 886603 Hose ............................................................................................................................ 1
34 b 1511155 Hose ............................................................................................................................ 1
35 a 886609 Hose ............................................................................................................................ 1
35 b 1511156 Hose ............................................................................................................................ 1
36 888093 Clamp .......................................................................................................................... 7
37 888090 Clamp .......................................................................................................................... 9
38 887081 Coupling ...................................................................................................................... 2
39 a 888332 O-Ring ......................................................................................................................... 9
39 b 888332 O-Ring ......................................................................................................................... 11
40 886534 Fitting........................................................................................................................... 6
41 886530 Fitting........................................................................................................................... 5
42 199917 O-Ring ......................................................................................................................... 7
43 293783 Washer ........................................................................................................................ 28
44 1515664 Fitting........................................................................................................................... 12
45 296059 Capscrew..................................................................................................................... 27
46 a 1493603 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 9-29

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM
SHEET 2 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

46 b 1511154 Hose ............................................................................................................................ 1

47 1491117 Hose ............................................................................................................................ 1
48 1493850 Hose ............................................................................................................................ 1
49 1493596 Hose ............................................................................................................................ 1
50 888308 Clamp .......................................................................................................................... 6
51 1493590 Hose ............................................................................................................................ 1
52 888095 Plate ............................................................................................................................ 1
53 1493601 Tube ............................................................................................................................. 1
54 1493561 Hose ............................................................................................................................ 1
55 16538 Fitting ........................................................................................................................... 2
56 83846 Fitting ........................................................................................................................... 1
57 16955 Fitting ........................................................................................................................... 1
58 1490286 Hose ............................................................................................................................ 1
59 268619 O-Ring ......................................................................................................................... 2
60 292528 Capscrew..................................................................................................................... 8
61 88291 Fitting ........................................................................................................................... 6
62 184761 Fitting ........................................................................................................................... 1
63 17066 Fitting ........................................................................................................................... 2
64 17783 Fitting ........................................................................................................................... 2
65 14494 Fitting ........................................................................................................................... 2
66 1493570 Hose ............................................................................................................................ 1
67 1493573 Hose ............................................................................................................................ 2
68 886650 Tube ............................................................................................................................. 1
69 222279 Fitting ........................................................................................................................... 3
70 16561 Fitting ........................................................................................................................... 1
71 180979 Hose ............................................................................................................................ 1
72 886644 Tube ............................................................................................................................. 1
73 1493588 Hose ............................................................................................................................ 1
74 1483839 Hose ............................................................................................................................ 1
75 886544 Fitting ........................................................................................................................... 1
76 886660 Tube ............................................................................................................................. 1
77 293712 Capscrew..................................................................................................................... 8
78 886512 Tube ............................................................................................................................. 1
79 14686 Fitting ........................................................................................................................... 1
80 296027 Capscrew..................................................................................................................... 48
81 293781 Washer ........................................................................................................................ 48
82 190757 Fitting ........................................................................................................................... 22
83 1492695 Capscrew..................................................................................................................... 2
84 886583 Fitting ........................................................................................................................... 3
85 1493608 Fitting ........................................................................................................................... 2
86 1493609 Valve (Ball)................................................................................................................... 2
87 1493574 Valve (Ball)................................................................................................................... 1
88 886554 Fitting ........................................................................................................................... 1
89 210642 O-Ring ......................................................................................................................... 2
90 210641 O-Ring ......................................................................................................................... 1
91 292527 Capscrew..................................................................................................................... 8

9-30 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
SHEET 2 OF 2
TIER I ENGINE
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

92 17765 Fitting........................................................................................................................... 4
93 160266 Fitting........................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N A222E-01551Y
b S/N A222E-01552Y ⇒

©2003 HYSTER COMPANY See Service Manual 9-31

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM (Figure 9-9)

_
SHEET 2 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)
6,8,9,10,87 97 6 8 9 87 ,TRANSDUCER load
16,27,35,83 ' ' ' ., LIMITING SYTEM
27,35,54,83 BEF- Dl»' 2290
54,83,121,122
28,35,102
TILT CYLINDER RIGHT
8,15,87,105
11,15, TRANSDUCER LOAD
LIMITING SYTEM
REF. DIV. 2290
14,89,115
38,46 79 98 14,89,114
94 38

MANIFOLD
T2 BLOCK
ATTACHMENT
3.22.31.33 96 39 3.24.30.31.33
20.45 77 99 5.17 81,90 ATTACHMENT R
|
| MAIN PUMP 2
50
13,89,90,116
70 29,36,55,84 --*• . .. fI

29,36,84,113
47,111 72
32,101,119

23,57,86, TELESLDPING BOOM CYLINDER REF OIV 4A0D

\
110,111,123

MAIN PUMP 1
"P~|
29,36,54,84
USE HARDWARE ENGINE
REF. OIV 0600

PUMP / ÿ \
MAINFOLD CYLINDER |
BRAKE
I800 DIV ' I
I XTaTL 29.36,55,84
78 84
107
23,57,86,110,111,123 100

74 67 75

11,15,
28,35,102
100
w 39

TILT CYLINDER LEFT

16,27,35,83
6,8,10,37,87
t 10
95 87

41,46
HIGH PRESSURE
69 109 STEERING PRESSURE
LOW PRESSURE

25,56,85,123 r
7,8.37.87 hyor taw

1.12
25,56,85,
112.123 / r
26,34,53,82
2,80,111,120 HP150602

9-32 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
SHEET 2 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 1493574 Valve ............................................................................................................................ 1

2 1493609 Valve ............................................................................................................................ 2
3 144067 Clamp .......................................................................................................................... 7
4 178119 Clamp .......................................................................................................................... 7
5 887081 Coupling ...................................................................................................................... 1
6 886380 Fitting........................................................................................................................... 5
7 886583 Fitting........................................................................................................................... 3
8 886287 Fitting........................................................................................................................... 8
9 886545 Fitting........................................................................................................................... 13
10 886559 Fitting........................................................................................................................... 13
11 888207 Fitting........................................................................................................................... 2
12 886554 Fitting........................................................................................................................... 1
13 886534 Fitting........................................................................................................................... 6
14 886530 Fitting........................................................................................................................... 4
15 888326 Fitting........................................................................................................................... 4
16 886591 Fitting........................................................................................................................... 2
17 886529 Fitting........................................................................................................................... 2
18 816117 Fitting........................................................................................................................... 7
19 1337331 Fitting........................................................................................................................... 1
20 1337329 Fitting........................................................................................................................... 1
21 222278 Fitting........................................................................................................................... 3
22 136985 Capscrew..................................................................................................................... 3
23 292528 Capscrew..................................................................................................................... 8
24 136704 Capscrew..................................................................................................................... 4
25 292527 Capscrew..................................................................................................................... 12
26 296027 Capscrew..................................................................................................................... 44
27 296043 Capscrew..................................................................................................................... 16
28 296052 Capscrew..................................................................................................................... 8
29 296059 Capscrew..................................................................................................................... 27
30 239503 Nut ............................................................................................................................... 12
31 320158 Washer ........................................................................................................................ 7
32 292684 Lockwasher.................................................................................................................. 8
33 292681 Lockwasher.................................................................................................................. 11
34 293781 Washer ........................................................................................................................ 44
35 293782 Washer ........................................................................................................................ 24
36 293783 Washer ........................................................................................................................ 28
37 1492695 Capscrew..................................................................................................................... 2
38 14696 Fitting........................................................................................................................... 2
39 17513 Fitting........................................................................................................................... 6
40 222279 Fitting........................................................................................................................... 3
41 14686 Fitting........................................................................................................................... 1
42 14494 Fitting........................................................................................................................... 2
43 17783 Fitting........................................................................................................................... 2
44 17043 Fitting........................................................................................................................... 3
45 16993 Fitting........................................................................................................................... 3
46 16992 Fitting........................................................................................................................... 2
47 17066 Fitting........................................................................................................................... 1
48 83846 Fitting........................................................................................................................... 1
49 16955 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-33

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM
SHEET 2 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

50 16538 Fitting ........................................................................................................................... 3

51 16561 Fitting ........................................................................................................................... 1
52 184761 Fitting ........................................................................................................................... 1
53 160266 Fitting ........................................................................................................................... 2
54 213617 Fitting ........................................................................................................................... 8
55 1515664 Fitting ........................................................................................................................... 12
56 17765 Fitting ........................................................................................................................... 6
57 882291 Fitting ........................................................................................................................... 8
58 155113 Hose ............................................................................................................................ 1
59 357919 Hose ............................................................................................................................ 1
60 1493596 Hose ............................................................................................................................ 1
61 180979 Hose ............................................................................................................................ 1
62 1490286 Hose ............................................................................................................................ 1
63 1491117 Hose ............................................................................................................................ 1
64 1493850 Hose ............................................................................................................................ 1
65 1483839 Hose ............................................................................................................................ 1
66 1491111 Hose ............................................................................................................................ 1
67 1483156 Hose (Suction) ............................................................................................................. 1
68 1493610 Hose (Suction) ............................................................................................................. 1
69 1493558 Hose ............................................................................................................................ 1
70 1493561 Hose ............................................................................................................................ 1
71 1511154 Hose ............................................................................................................................ 1
72 1493570 Hose ............................................................................................................................ 1
73 1493573 Hose ............................................................................................................................ 2
74 1493577 Hose ............................................................................................................................ 1
75 1493588 Hose ............................................................................................................................ 1
76 1493590 Hose ............................................................................................................................ 1
77 1511155 Hose ............................................................................................................................ 1
78 886616 Hose ............................................................................................................................ 1
79 1511156 Hose ............................................................................................................................ 1
80 1493608 Fitting ........................................................................................................................... 2
81 889364 Disconnect................................................................................................................... 1
82 210641 O-Ring ......................................................................................................................... 1
83 169787 O-Ring ......................................................................................................................... 16
84 199917 O-Ring ......................................................................................................................... 8
85 210642 O-Ring ......................................................................................................................... 3
86 268619 O-Ring ......................................................................................................................... 2
87 888329 Seal ............................................................................................................................. 36
88 888328 O-Ring ......................................................................................................................... 2
89 888332 O-Ring ......................................................................................................................... 11
90 888333 Seal Ring ..................................................................................................................... 7
91 886650 Tube ............................................................................................................................. 1
92 1493601 Tube ............................................................................................................................. 1
93 886644 Tube ............................................................................................................................. 1
94 1493599 Tube ............................................................................................................................. 2
95 1524107 Tube ............................................................................................................................. 1
96 1493600 Tube ............................................................................................................................. 2
97 1524106 Tube ............................................................................................................................. 1
98 888090 Clamp .......................................................................................................................... 12

9-34 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
SHEET 2 OF 2
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

99 888093 Clamp .......................................................................................................................... 7

100 888308 Clamp .......................................................................................................................... 6
101 886350 Valve ............................................................................................................................ 2
102 886504 Valve ............................................................................................................................ 2
103 886505 Valve ............................................................................................................................ 3
104 888095 Plate ............................................................................................................................ 1
105 17635 Fitting........................................................................................................................... 1
106 886672 Fitting........................................................................................................................... 1
107 292545 Capscrew..................................................................................................................... 1
108 1494347 Bracket......................................................................................................................... 1
109 889638 Oil Filter Assembly....................................................................................................... 2
110 1494779 Fitting........................................................................................................................... 2
111 816584 Clamp .......................................................................................................................... 8
112 1492956 Adapter ........................................................................................................................ 2
113 886528 Bolt .............................................................................................................................. 1
114 887082 Coupling ...................................................................................................................... 1
115 1513083 Fitting........................................................................................................................... 2
116 1513084 Fitting........................................................................................................................... 1
117 886560 Fitting........................................................................................................................... 1
118 888330 O-Ring ......................................................................................................................... 1
119 292556 Capscrew..................................................................................................................... 4
120 1524520 Seal Ring ..................................................................................................................... 2
121 18196 Capscrew..................................................................................................................... 8
122 177948 Lockwasher.................................................................................................................. 8
123 292683 Lockwasher.................................................................................................................. 20
124 1528541 Hose (Without Oil Cooler)............................................................................................ 1
125 1513084 Fitting (Without Oil Cooler) .......................................................................................... 1
126 1493610 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 9-35

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SUPPLY AND RETURN (Figure 9-10)

WITH SLIDING CAB AND HYDRAULIC OIL COOLER
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

TO ATTACHMENT

FROM ATTACHMENT

PRESSURE
REDUCE
VALVE
45

3,5,7 FLOW CONTROLE

21,22,23,24 VALVE

RETURN MANIFOLD

42
6,9

17,18,19,20

44
PUMP ATTACHMENT

|-.._

REDUCE VALVE MAXIMUM

PRESSURE VALVE

29,37,38,39,40

44

28
si

30, 32 HYDRAULIC TANK

27

HEAT EXCHANGER

26
HP150607

9-36 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SUPPLY AND RETURN

WITH SLIDING CAB AND HYDRAULIC OIL COOLER
TIER II ENGINE
(S/N A222E-01563Z⇒ EXC. 1564-1565)

ITEM PART NO. DESCRIPTION QTY

1 887076 Valve ............................................................................................................................ 1

2 1531269 Pressure Reducing Valve ............................................................................................ 1
3 1528148 Bracket......................................................................................................................... 1
4 1532373 Directional Valve .......................................................................................................... 1
5 887074 Plate ............................................................................................................................ 1
6 888330 O-Ring ......................................................................................................................... 2
7 1531402 Capscrew..................................................................................................................... 4
8 1473927 Fitting (Quick Disconnect)............................................................................................ 1
9 886576 Fitting........................................................................................................................... 2
10 1528610 Fitting........................................................................................................................... 2
11 886533 Fitting........................................................................................................................... 2
12 1528621 Fitting........................................................................................................................... 2
13 1528622 Hose ............................................................................................................................ 1
14 1528623 Hose ............................................................................................................................ 1
15 1470837 Fitting........................................................................................................................... 2
16 1470838 Fitting........................................................................................................................... 2
17 1528875 Hose ............................................................................................................................ 2
18 110322 Clamp .......................................................................................................................... 2
19 1502543 Nut ............................................................................................................................... 2
20 1527880 Capscrew..................................................................................................................... 2
21 293797 Capscrew..................................................................................................................... 2
22 136687 Nut ............................................................................................................................... 2
23 320156 Washer ........................................................................................................................ 4
24 292680 Lockwasher.................................................................................................................. 2
25 1493569 Hose ............................................................................................................................ 1
26 1493568 Hose ............................................................................................................................ 1
27 1487786 Hose ............................................................................................................................ 1
28 1487884 Hose ............................................................................................................................ 1
29 1495139 Heat Exchanger ........................................................................................................... 1
30 886503 Valve ............................................................................................................................ 1
31 886539 Fitting........................................................................................................................... 2
32 30368 Clamp .......................................................................................................................... 1
33 887939 Fitting........................................................................................................................... 2
34 16992 Fitting........................................................................................................................... 2
35 17054 Fitting........................................................................................................................... 1
36 17066 Fitting........................................................................................................................... 1
37 292509 Capscrew..................................................................................................................... 4
38 292681 Lockwasher.................................................................................................................. 4
39 320158 Washer ........................................................................................................................ 4
40 239503 Nut ............................................................................................................................... 4
41 886529 Fitting........................................................................................................................... 1
42 886601 Hose ............................................................................................................................ 1
43 886607 Hose ............................................................................................................................ 1
44 888332 O-Ring ......................................................................................................................... 2
45 888333 Seal Ring ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-37

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

BOOM TILT CYLINDER (Figure 9-11)

(⇒S/N A222E-01532X)

HP150663

9-38 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

BOOM TILT CYLINDER

(⇒S/N A222E-01532X)

ITEM PART NO. DESCRIPTION QTY

885323 Tilt Cylinder.................................................................................................................. 1

1 .. . . . Piston ...................................................................................................................... 1
2 .. . . . Flange ..................................................................................................................... 1
3 .. . . . Guide....................................................................................................................... 1
4 .. . . . Flange (Locking)...................................................................................................... 1
5 1384212 Capscrew ................................................................................................................ 16
6 1384213 Wiper ....................................................................................................................... 1
7 1384214 Seal ......................................................................................................................... 1
8 1384215 Seal ......................................................................................................................... 1
9 1384216 Guide (Rod)............................................................................................................. 7
10 1384217 O-Ring ..................................................................................................................... 1
11 1384218 Snap Ring................................................................................................................ 1
12 1384219 Ring (Guide) ............................................................................................................ 1
13 1384220 O-Ring ..................................................................................................................... 1
14 1384221 O-Ring ..................................................................................................................... 1
15 1384222 Snap Ring................................................................................................................ 1
16 1384223 O-Ring ..................................................................................................................... 1
17 1384224 Screw ...................................................................................................................... 1
18 1384227 Eye .......................................................................................................................... 2

1378343 Seal Kit (Includes Items 6-8, 10-11, 13-16) ................................................................. 1

©2003 HYSTER COMPANY See Service Manual 9-39

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

BOOM TILT CYLINDER (Figure 9-12)

(S/N A222E-01533X⇒)

—4

25

20
22

24

HP150664

9-40 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

BOOM TILT CYLINDER

(S/N A222E-01533X⇒)

ITEM PART NO. DESCRIPTION QTY

888835 Boom (Tilt Cylinder) ..................................................................................................... 1

1 1472991 Bolt .......................................................................................................................... 2
2 1472992 Piston ...................................................................................................................... 1
3 1472993 Capscrew ................................................................................................................ 3
4 1472994 Washer .................................................................................................................... 3
4 1472994 Washer .................................................................................................................... 3
5 1472995 Tube......................................................................................................................... 1
6 1472996 Piston Rod............................................................................................................... 1
7 1472997 Guide (Sleeve)......................................................................................................... 1
8 1472998 Snap Ring................................................................................................................ 2
9 1472999 Rod (Eye) ................................................................................................................ 1
10 1473000 Setscrew.................................................................................................................. 2
11 1473001 Plug ......................................................................................................................... 1
12 1473002 Plug ......................................................................................................................... 6
13 1473005 Ring (Piston)............................................................................................................ 3
14 1473006 Seal (Piston)............................................................................................................ 1
15 1473007 Seal (Piston)............................................................................................................ 1
16 1473008 Ring ......................................................................................................................... 1
17 1473009 O-Ring ..................................................................................................................... 1
18 1473010 Ring (Rod) ............................................................................................................... 4
19 1473013 O-Ring ..................................................................................................................... 1
20 1473014 Ring ......................................................................................................................... 1
21 1473015 Seal (Rod) ............................................................................................................... 1
22 1473016 O-Ring ..................................................................................................................... 1
23 1473020 Ring ......................................................................................................................... 1
24 1473022 O-Ring ..................................................................................................................... 1
25 1473023 Ring (Piston)............................................................................................................ 1
26 1473024 Ring (Rod) ............................................................................................................... 1

1473003 Seal kit (Includes Items 15-26) .................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-41

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC OIL FILTER (Figure 9-13)

CM

1VW\\\\>1\\\>W\W\\Yÿ
\\\\\\\\\\\\\

/////////////,
\\\\\\\\\\\w
WWWWWWW

9-42 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC OIL FILTER

ITEM PART NO. DESCRIPTION QTY

889638 Oil Filter Assembly....................................................................................................... 1

1 .. . . . Spring (Top)............................................................................................................. 1
2 .. . . . Bridge Piece ............................................................................................................ 2
3 .. . . . O-Ring ..................................................................................................................... 1
4 .. . . . Core......................................................................................................................... 1
5 889636 Element ................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-43

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC PUMP (Figure 9-14)

PILOT AND SLIDING CAB
(⇒S/N A222E-01536X)

HP150666

9-44 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC PUMP
PILOT AND SLIDING CAB
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

886707 Pump ........................................................................................................................... 1

1 1385392 Gear ........................................................................................................................ 1
2 1385396 Gear ........................................................................................................................ 1
3 1385393 Seal (Shaft) ............................................................................................................. 2
4 1385394 Seal ......................................................................................................................... 1
5 1385395 O-Ring ..................................................................................................................... 1
6 1385397 O-Ring ..................................................................................................................... 2
7 1385398 Bolt .......................................................................................................................... 4
8 1385399 Washer .................................................................................................................... 4
9 1385325 Seal ......................................................................................................................... 2
10 1385326 Ring ......................................................................................................................... 2
11 1385327 Pin ........................................................................................................................... 2
12 1385328 Bearing .................................................................................................................... 2
13 1385329 Bearing .................................................................................................................... 2
14 1385330 Spacer ..................................................................................................................... 1

1454142 Repair Kit (Includes Items 4-5, 7-8, 11, 14) ................................................................. 1
1454143 Seal kit (Includes Items 3, 6, 9-10) .............................................................................. 1

©2003 HYSTER COMPANY See Service Manual 9-45

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC PUMP (Figure 9-15)

SPREADER AND COOLING
(⇒S/N A222E-01536X)

HP150667

ITEM PART NO. DESCRIPTION QTY

886716 Pump ........................................................................................................................... 1

1 1385696 Gear Set .................................................................................................................. 1
2 1385686 Pin ........................................................................................................................... 2
3 1385689 Lockwasher ............................................................................................................. 4
4 1385690 Capscrew ................................................................................................................ 4
5 1385699 Adapter.................................................................................................................... 1
6 1385687 Ring ......................................................................................................................... 1
7 1385693 Plate ........................................................................................................................ 2
8 1385694 Seal (Wear Plate) .................................................................................................... 2
9 1385695 Seal ......................................................................................................................... 2
10 1385688 Bearing .................................................................................................................... 4
11 1385691 Plate (DE)................................................................................................................ 1
12 1385692 Plate (CE)................................................................................................................ 1

1385697 Seal kit (Includes Items 6-9) ........................................................................................ 1

1385698 Repair kit (Includes Items 6-12)................................................................................... 1

9-46 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-47
 UNIT CODE A222
WORLD WIDE 04/2003
MANUAL PUMP (Figure 9-16)
(⇒S/N A222E-01536X)
8990SLdH
9-48 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

MANUAL PUMP
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

886684 Hand Pump.................................................................................................................. 1

1 1385358 Tank (Lower)............................................................................................................ 1
2 1385359 Screw ...................................................................................................................... 2
3 1385360 Screw ...................................................................................................................... 2
4 1385361 Gasket ..................................................................................................................... 1
5 1385362 Cap.......................................................................................................................... 1
6 1385363 Tank (Upper)............................................................................................................ 1
7 1385364 Gasket ..................................................................................................................... 1
8 1385365 Screw ...................................................................................................................... 8
9 1385366 Pipe (Suction).......................................................................................................... 1
10 1385367 Cap.......................................................................................................................... 1
11 1385368 Lever........................................................................................................................ 1
12 1385666 Washer .................................................................................................................... 1
13 a 1385369 Gasket Kit................................................................................................................ 2

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 9-49

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

MOTION CONTROL VALVE (Figure 9-17)

(⇒S/N A222E-01532X)

2 HP150742

ITEM PART NO. DESCRIPTION QTY

887075 Valve ............................................................................................................................ 1

1 1385331 Plug ......................................................................................................................... 2
2 1385332 Cartridge ................................................................................................................. 2
3 1385333 O-Ring ..................................................................................................................... 2
4 1385334 O-Ring ..................................................................................................................... 4
5 1385335 Washer .................................................................................................................... 2
6 1385662 Washer .................................................................................................................... 2

9-50 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-51
 UNIT CODE A222
WORLD WIDE 04/2003

FLOW VALVE (Figure 9-18)

HP150670

9-52 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FLOW VALVE

ITEM PART NO. DESCRIPTION QTY

887136 Flow Control Valve....................................................................................................... 1

1 .. . . . Screw ...................................................................................................................... 1
2 .. . . . O-Ring ..................................................................................................................... 1
3 .. . . . Support Ring ........................................................................................................... 2
4 .. . . . Pin ........................................................................................................................... 1
5 .. . . . Pin ........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-53

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

LIFTING VALVE (Figure 9-19)

o
o
o
o

ITEM PART NO. DESCRIPTION QTY

886350 Valve ............................................................................................................................ 1
1 1384168 Filter ........................................................................................................................ 2
2 1384167 Snap Ring................................................................................................................ 1
3 1384166 Housing ................................................................................................................... 1
4 1384165 O-Ring ..................................................................................................................... 1
5 1384163 Cap.......................................................................................................................... 4
6 1384162 Washer .................................................................................................................... 4

9-54 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-55
 UNIT CODE A222
WORLD WIDE 04/2003

ANTI-CAVITATION VALVE (Figure 9-20)

HP150672

9-56 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ANTI-CAVITATION VALVE

ITEM PART NO. DESCRIPTION QTY

886504 Valve ............................................................................................................................ 1

1 1384169 Snap Ring................................................................................................................ 1
2 1384170 Ring ......................................................................................................................... 1
3 1384171 Ring ......................................................................................................................... 1
4 1384172 Ring ......................................................................................................................... 1
5 1384173 O-Ring ..................................................................................................................... 2
6 1384174 O-Ring ..................................................................................................................... 1
7 1384175 Piston ...................................................................................................................... 1
8 1384176 Piston ...................................................................................................................... 1
9 1384177 Pin ........................................................................................................................... 1
10 1384178 Cap.......................................................................................................................... 1
11 1384179 Plug (Breather) ........................................................................................................ 1
12 1384180 Plug (Relief)............................................................................................................. 1
13 1384181 Plug (Pilot)............................................................................................................... 1
14 1384182 Cap.......................................................................................................................... 1
15 1384183 Valve........................................................................................................................ 1
16 1384184 O-Ring ..................................................................................................................... 1
17 1384185 O-Ring ..................................................................................................................... 1
18 1384186 O-Ring ..................................................................................................................... 1
19 1384187 O-Ring ..................................................................................................................... 2
20 1384188 O-Ring ..................................................................................................................... 1
21 1384189 O-Ring ..................................................................................................................... 1
22 1384190 O-Ring ..................................................................................................................... 2
23 1384191 Seal ......................................................................................................................... 1
24 1384192 Plug ......................................................................................................................... 1
25 1384193 Plug ......................................................................................................................... 1
26 1384194 Plug ......................................................................................................................... 1
27 1384195 Washer (Copper) ..................................................................................................... 1
28 1384196 Washer (Copper) ..................................................................................................... 3
29 1384197 Washer (Copper) ..................................................................................................... 1
30 1384198 Washer (Copper) ..................................................................................................... 1
31 1384199 Housing ................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-57

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC PUMP (Figure 9-21)

HOIST AND STEERING
(⇒S/N A222E-01536X)

HP150673

9-58 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC PUMP
HOIST AND STEERING
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

886694 Pump ........................................................................................................................... 1

1 1385222 Snap Ring................................................................................................................ 1
2 1385223 Washer .................................................................................................................... 1
3 1385224 Ring ......................................................................................................................... 1
4 1385225 Bushing ................................................................................................................... 1
5 1385226 Bearing .................................................................................................................... 1
6 1385227 Pin ........................................................................................................................... 1
7 1385228 Pin ........................................................................................................................... 1
8 1385229 Stop ......................................................................................................................... ..
9 1385230 Roller ....................................................................................................................... 3
10 1385231 Washer .................................................................................................................... 1
11 1385232 Spring ...................................................................................................................... 1
12 1385233 Washer .................................................................................................................... 1
13 1385234 Washer .................................................................................................................... 1
14 1385235 Ring ......................................................................................................................... 1
15 1385236 Ring ......................................................................................................................... 1
16 1385237 Bearing .................................................................................................................... 1
17 1385667 Shim (0.50 mm)....................................................................................................... AR
17 1385668 Shim (0.55 mm)....................................................................................................... AR
17 1385669 Shim (0.60 mm)....................................................................................................... AR
17 1385670 Shim (0.70 mm)....................................................................................................... AR
17 1385671 Shim (0.80 mm)....................................................................................................... AR
18 1385238 Plate ........................................................................................................................ 1
19 1385239 Pin ........................................................................................................................... 1
20 1385240 Pin ........................................................................................................................... 1
21 .. . . . End Cover (☞ Figure 9-22) ................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-59

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC PUMP (Figure 9-22)

HOIST AND STEERING END COVER
(⇒S/N A222E-01536X)

HP150674

9-60 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC PUMP
HOIST AND STEERING END COVER
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

886694 Pump ........................................................................................................................... 1

1 1385241 Base Assembly........................................................................................................ 1
2 1385242 Plug ......................................................................................................................... 5
3 1385243 Piston Assembly...................................................................................................... 1
4 1385245 Piston Assembly...................................................................................................... 1
5 1385247 Stud ......................................................................................................................... 1
6 1385248 Stud ......................................................................................................................... 1
7 1385249 Nut........................................................................................................................... 2
8 1385250 Plug ......................................................................................................................... 3
9 1385251 Bolt .......................................................................................................................... 8
10 1385252 Bolt .......................................................................................................................... 1
11 1385253 O-Ring ..................................................................................................................... 1
12 1385254 Cover ....................................................................................................................... 1
13 1385256 Bolt .......................................................................................................................... 6
14 1385257 Washer .................................................................................................................... 8
15 1385258 Nut........................................................................................................................... 8
16 1385259 Screw ...................................................................................................................... 1
17 1385260 Seal ......................................................................................................................... 1
18 1385261 Cover ....................................................................................................................... 1
19 1385262 Seal ......................................................................................................................... 1
20 1385263 Plate ........................................................................................................................ 1
21 1385264 Bolt .......................................................................................................................... 4
22 1385244 Piston Ring .............................................................................................................. 1
23 1385246 Piston Ring .............................................................................................................. 1
24 1385255 O-Ring ..................................................................................................................... 1

1385672 Seal kit (Includes Items 22-24) .................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-61

for service procedures.
 UNIT CODE A222
U31SAH
WORLD WIDE 04/2003
REGULATOR (Figure 9-23)
(⇒S/N A222E-01536X)
SZ90SMH
9-62 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

REGULATOR
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1385265 Switch...................................................................................................................... 1
886694 Pump ........................................................................................................................... 1
1 .. . . . Housing............................................................................................................... 1
2 1385242 Plug..................................................................................................................... 4
3 1385268 Spring.................................................................................................................. 2
4 1385269 Spring.................................................................................................................. 1
5 1385270 Screw .................................................................................................................. 1
6 1385271 Plunger................................................................................................................ 1
7 1385272 Pin....................................................................................................................... 1
8 1385274 Plug..................................................................................................................... 1
9 1385376 Spring.................................................................................................................. 2
10 1385377 Spring.................................................................................................................. 1
11 1385379 Plug..................................................................................................................... 1
12 1385380 Stud..................................................................................................................... 1
13 1385381 Nut ...................................................................................................................... 1
14 1385259 Screw .................................................................................................................. 1
15 1385383 Arm ..................................................................................................................... 1
16 1385384 Pin....................................................................................................................... 1
17 1385387 Sleeve ................................................................................................................. 1
18 1385388 Lever ................................................................................................................... 1
19 1385389 Pin....................................................................................................................... 1
20 1385390 Rod ..................................................................................................................... 1
21 1385382 Bolt...................................................................................................................... 4
22 1385391 O-Ring................................................................................................................. 1
23 1385273 O-Ring................................................................................................................. 1
24 1385375 Key ...................................................................................................................... 1
25 1385378 O-Ring................................................................................................................. 1
26 1385385 O-Ring................................................................................................................. 1
27 1385386 O-Ring................................................................................................................. 1
28 264134 Sealant .................................................................................................................... AR

1385672 Seal kit (Includes Items 22-27) .................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-63

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

MAIN HYDRAULIC VALVES (Figure 9-24)

HP150676

9-64 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

MAIN HYDRAULIC VALVES

ITEM PART NO. DESCRIPTION QTY

1 886680 Valve ............................................................................................................................ 1

2 .. . . . Housing ................................................................................................................... 1
3 1386087 Plug ......................................................................................................................... 1
4 1386088 O-Ring ..................................................................................................................... 1
5 1384185 O-Ring ..................................................................................................................... 1
6 1386090 O-Ring ..................................................................................................................... 1
7 1386091 Washer .................................................................................................................... 1
8 1386092 Washer .................................................................................................................... 1
9 1386093 O-Ring ..................................................................................................................... 1
10 1386094 Plug (Breather) ........................................................................................................ 1
11 1386095 Spacer ..................................................................................................................... 1
12 1386096 Spring ...................................................................................................................... 1
13 1386097 Pin ........................................................................................................................... 1
14 1386098 Piston ...................................................................................................................... 1
15 1386099 Valve........................................................................................................................ 1
16 1386100 Piston ...................................................................................................................... 1
17 1386089 Ring ......................................................................................................................... 1
18 886506 Valve ............................................................................................................................ 1
19 .. . . . Body ........................................................................................................................ 1
20 1386102 Seal ......................................................................................................................... 1
21 1386103 Piston ...................................................................................................................... 1
22 1386104 Plug ......................................................................................................................... 1
23 1386105 Spring ...................................................................................................................... 1
24 1386106 O-Ring ..................................................................................................................... 1
25 1386107 O-Ring ..................................................................................................................... 1
26 1386108 Ring ......................................................................................................................... 1
27 1386109 Ring ......................................................................................................................... 1
28 1386110 O-Ring ..................................................................................................................... 1
29 1386111 Plug ......................................................................................................................... 1
30 1386112 Screw ...................................................................................................................... 1
31 1388158 Valve........................................................................................................................ 1
32 a 886670 Valve ............................................................................................................................ 1
33 1386084 Valve........................................................................................................................ 1
34 .. . . . Housing ................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A222E-01536X

©2003 HYSTER COMPANY See Service Manual 9-65

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CONTROL VALVE AND ATTACHING PARTS (Figure 9-25)

(⇒S/N A222E-01536X)

HP150677

ITEM PART NO. DESCRIPTION QTY

886392 Valve ............................................................................................................................ 1

886393 Valve ............................................................................................................................ 1
1 1384122 Nut........................................................................................................................... 5
2 1384123 Washer .................................................................................................................... 5
3 1333479 Ring ......................................................................................................................... 6
4 1384124 O-Ring ..................................................................................................................... 8
5 1384060 O-Ring ..................................................................................................................... 2
6 1384085 O-Ring ..................................................................................................................... 4
7 1386036 Tie Rod.................................................................................................................... 3
8 .. . . . Bracket .................................................................................................................... 2
9 1386093 O-Ring ..................................................................................................................... 1
10 a .. . . . Outlet Section (☞ Figure 9-26) .............................................................................. 1
11 a .. . . . Control Section (☞ Figure 9-27) ............................................................................ 1
12 a .. . . . Inlet Section (☞ Figure 9-28) ................................................................................ 1

1384127 Seal Kit (Includes Items 1-9) ....................................................................................... 1

1389088 Seal Kit (Includes Items 3-6) ....................................................................................... 1

FOOTNOTES:
a ⇒ S/N A222E-01536X

9-66 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-67
 UNIT CODE A222
WORLD WIDE 04/2003

OUTLET SECTION (Figure 9-26)

(⇒S/N A222E-01536X)

HP150678

9-68 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OUTLET SECTION
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

.. . . . Outlet Section.......................................................................................................... 1
886392 Valve (Lower) ............................................................................................................... 1
886393 Valve (Upper)............................................................................................................... 1
1 1331081 O-Ring................................................................................................................. 3
2 1384076 O-Ring................................................................................................................. 1
3 1384077 Spring.................................................................................................................. 1
4 1384085 O-Ring................................................................................................................. 1
5 1384092 Connector ........................................................................................................... 1
6 1384083 Joint .................................................................................................................... 2
7 1384056 O-Ring................................................................................................................. 2
8 .. . . . Plug..................................................................................................................... 1
9 1384110 Washer................................................................................................................ 2
10 1384142 Screw .................................................................................................................. 2
11 886227 Valve ................................................................................................................... 1
12 1384139 Spring.................................................................................................................. 1
13 1384140 Spring.................................................................................................................. 1
14 1384141 O-Ring................................................................................................................. 1
15 1384142 Screw .................................................................................................................. 1
16 1384143 Nut ...................................................................................................................... 1
17 1384052 O-Ring................................................................................................................. 1
18 1384144 O-Ring................................................................................................................. 1
19 1384146 O-Ring................................................................................................................. 3
20 1384046 Plug..................................................................................................................... 1
21 1384047 O-Ring................................................................................................................. 1
22 1386165 Washer................................................................................................................ 2
23 1386026 Connector ........................................................................................................... 2
24 1384145 Plug..................................................................................................................... 2
25 1389063 Valve ................................................................................................................... 2
26 1384147 Screw .................................................................................................................. 2
27 1384132 O-Ring................................................................................................................. 2
28 .. . . . Tube .................................................................................................................... 1
29 .. . . . Tube .................................................................................................................... 1
30 .. . . . Manifold............................................................................................................... 2
31 .. . . . Piston .................................................................................................................. 1
32 1384099 O-Ring................................................................................................................. 1
33 1384055 Plug..................................................................................................................... 1
34 1386163 Back-Up Ring ...................................................................................................... 2
35 1384097 O-Ring................................................................................................................. 2
36 .. . . . Plug..................................................................................................................... 2

1384090 Priority Valve (Includes Items 1-4) ............................................................................... 1

1386025 Spring Kit (Includes Items 12-13) ................................................................................ 1
1386027 Cylinder Kit (Includes Items 14-22) ............................................................................. 1
1386030 Connector Kit (Includes Items 28-30) .......................................................................... 1
1389055 Plug Kit (Includes Items 31-33) ................................................................................... 1
1384109 Plug Kit (Includes Items 1, 34-36) ............................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-69

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

CONTROL SECTION (Figure 9-27)

(⇒S/N A222E-01536X)

32

34, .36
•50
35
27

48

4& O
•45
O
•44

0,
42

41

16 HP150679

9-70 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CONTROL SECTION
(⇒S/N A222E-01536X)

KEY:
A: Control Valve (Upper)
B: Control Valve (Lower)

QTY
ITEM PART NO. DESCRIPTION A B

.. . . . Control Section .................................................................................................... 1 1

1 1331081 O-Ring ............................................................................................................. 2 2
2 1384082 Spring .............................................................................................................. 1 1
3 1384076 O-Ring ............................................................................................................. 1 1
4 1384077 Spring .............................................................................................................. 1 1
5 1384085 O-Ring ............................................................................................................. 1 1
6 1384108 Filter ................................................................................................................ 2 2
7 1384098 Filter (190 Bar) ................................................................................................ .. 1
7 1389089 Filter (300 Bar) ................................................................................................ 2 ..
8 1384099 O-Ring ............................................................................................................. 2 2
9 1384055 Plug ................................................................................................................. 2 2
10 1384110 Washer ............................................................................................................ 2 2
11 1384142 Screw .............................................................................................................. 2 2
12 886227 Valve................................................................................................................ 1 1
13 1384139 Spring .............................................................................................................. 1 1
14 1384140 Spring .............................................................................................................. 1 1
15 1384141 O-Ring ............................................................................................................. 1 1
16 1384142 Screw .............................................................................................................. 1 1
17 1384143 Nut................................................................................................................... 1 1
18 1384052 O-Ring ............................................................................................................. 1 1
19 1384144 O-Ring ............................................................................................................. 1 1
20 1384146 O-Ring ............................................................................................................. 3 3
21 1384046 Plug ................................................................................................................. 1 1
22 1384047 O-Ring ............................................................................................................. 1 1
23 1386165 Washer ............................................................................................................ 2 2
24 1386026 Connector........................................................................................................ 2 2
25 1386029 Cover ............................................................................................................... 1 1
26 1384132 O-Ring ............................................................................................................. 2 2
27 1386167 Screw .............................................................................................................. 2 2
28 1384145 Plug ................................................................................................................. 2 2
29 1389063 Valve (Assembly)............................................................................................. 2 2
30 1389064 O-Ring......................................................................................................... 1 1
31 1384070 O-Ring......................................................................................................... 1 1
32 1389066 O-Ring......................................................................................................... 1 1
33 1389067 O-Ring......................................................................................................... 1 1
34 1389068 Ring............................................................................................................. 1 1
35 1389069 Spring.......................................................................................................... 1 1
36 1389070 Spacer......................................................................................................... 1 1
37 1389071 Snap Ring ................................................................................................... 1 1
38 1389072 Spacer......................................................................................................... 2 2
38 1389073 Spacer......................................................................................................... 1 1
38 1389074 Spacer......................................................................................................... 1 1
38 1389075 Spacer......................................................................................................... 1 1
39 1389076 O-Ring......................................................................................................... 1 1
40 1389077 Screw .......................................................................................................... 4 4
41 .. . . . Housing....................................................................................................... 1 1

©2003 HYSTER COMPANY See Service Manual 9-71

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

CONTROL SECTION
(⇒S/N A222E-01536X)

QTY
ITEM PART NO. DESCRIPTION A B

41 1386038 Valve................................................................................................................ 1 1
42 1384133 Screw .......................................................................................................... 2 2
43 1384134 Ring ................................................................................................................. 1 1
44 1384135 O-Ring ............................................................................................................. 1 1
45 1384136 O-Ring ............................................................................................................. 1 1
46 1384137 Ring ................................................................................................................. 1 1
47 .. . . . Spool ............................................................................................................... 1 1
48 1384138 Washer ............................................................................................................ 1 1
49 1384161 Spring .............................................................................................................. 1 1
50 1331091 O-Ring ............................................................................................................. 1 1
51 1389057 Filter (350 Bar) ................................................................................................ .. 1

1384098 Filter (Includes Items 1-3, 19) .............................................................................. 1 1

1384090 Priority Valve (Includes Items 4-5) ....................................................................... 1 1
1389055 Plug Kit (Includes Items 8-9) ............................................................................... 1 1
1389060 Plug Kit (Includes Items 8-9) ............................................................................... 1 1
1386025 Spring Kit (Includes Items 13-14) ........................................................................ 1 1
1386027 Cylinder Kit (Includes Items 15-18, 20-23) .......................................................... 1 1
1389079 Spool Kit (Includes Items 43-47) ......................................................................... 1 1
1389080 Adjuster Kit (Includes Items 48-50) ..................................................................... 1 1

9-72 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-73
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

INLET SECTION (Figure 9-28)

(⇒S/N A222E-01536X)

HP150680

9-74 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

INLET SECTION
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

886393 Valve (Upper)............................................................................................................... 1

886392 Valve (Lower) ............................................................................................................... 1
.. . . . Inlet Section............................................................................................................. 1
1 1384039 Screw .................................................................................................................. 4
2 1332261 O-Ring................................................................................................................. 1
3 1384040 Spring.................................................................................................................. 1
4 .. . . . Cover................................................................................................................... 1
5 .. . . . Piston .................................................................................................................. 1
6 1384044 Plug..................................................................................................................... 1
7 1384045 O-Ring................................................................................................................. 1
8 1384046 Plug..................................................................................................................... 1
9 1384047 O-Ring................................................................................................................. 1
10 1384059 Spring.................................................................................................................. 1
11 1384060 O-Ring................................................................................................................. 1
12 .. . . . Piston .................................................................................................................. 1
13 .. . . . Plug..................................................................................................................... 1
14 1384048 Nut ...................................................................................................................... 1
15 1384049 O-Ring................................................................................................................. 1
16 1384050 Screw .................................................................................................................. 1
17 1384051 Ring..................................................................................................................... 2
18 1384052 O-Ring................................................................................................................. 5
19 1384057 Poppet................................................................................................................. 1
20 1384058 Spring.................................................................................................................. 1
21 .. . . . Plug..................................................................................................................... 1
22 .. . . . Piston .................................................................................................................. 1
23 .. . . . Piston .................................................................................................................. 2
24 .. . . . Piston .................................................................................................................. 1
25 1384054 Spring.................................................................................................................. 1
26 1384055 Plug..................................................................................................................... 1
27 1384099 O-Ring................................................................................................................. 1
28 1384053 O-Ring................................................................................................................. 2
29 1384061 Screw .................................................................................................................. 1
30 1384066 O-Ring................................................................................................................. 1
31 1384067 Ring..................................................................................................................... 1
32 1384068 O-Ring................................................................................................................. 1
33 1384069 Ring..................................................................................................................... 1
34 1384070 O-Ring................................................................................................................. 1
35 1384071 Spring.................................................................................................................. 1
36 1384072 O-Ring................................................................................................................. 1
37 1384073 Seal..................................................................................................................... 1
38 .. . . . Plug..................................................................................................................... 1
39 .. . . . Cartridge ............................................................................................................. 1
40 .. . . . Piston .................................................................................................................. 1
41 .. . . . Poppet................................................................................................................. 1
42 .. . . . Stop..................................................................................................................... 1
43 .. . . . Cartridge ............................................................................................................. 1
44 .. . . . Piston .................................................................................................................. 1

1386174 Pressure Valve Kit (Includes Items 1-5)....................................................................... 1

1384160 Plug Kit (Includes Items 6-7) ....................................................................................... 1
1389053 Valve Kit (Includes Items 8-13) .................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-75

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

INLET SECTION
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1389054 Throttle Valve Kit (Includes Items 14-24)..................................................................... 1

1389055 Plug Kit (Includes Items 26-27) ................................................................................... 1
1384038 Relief Valve Kit (Includes Items 28-44)........................................................................ 1

9-76 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

9-77
 UNIT CODE A222
WORLD WIDE 04/2003

CONTROL VALVE AND ATTACHING PARTS (Figure 9-29)

(S/N A222E-01537X⇒)

HP150873

9-78 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CONTROL VALVE AND ATTACHING PARTS

(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1483158 Control Valve (☞ Figure 9-30, ☞ Figure 9-31, ☞ Figure 9-32, ☞ Figure 9-33) ...... 1
1 .. . . . Nut........................................................................................................................... 4
2 .. . . . Washer .................................................................................................................... 4
3 .. . . . Bracket .................................................................................................................... 2
4 .. . . . Ring ......................................................................................................................... 3
5 .. . . . O-Ring ..................................................................................................................... 4
6 .. . . . O-Ring ..................................................................................................................... 2
7 .. . . . Tie-Rod.................................................................................................................... 3
8 .. . . . O-Ring ..................................................................................................................... 2

1496341 Tie-Rod Kit (Includes Items 1-8) .................................................................................. 1

1496342 Seal Kit (Includes Items 4-6, 8) ................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-79

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

OUTLET SECTION (Figure 9-30)

(S/N A222E-01537X⇒)

HP150875

9-80 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OUTLET SECTION
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1483158 Control Valve ............................................................................................................... 1

1 1496322 Plug Kit .................................................................................................................... 1
2 1384092 Connector................................................................................................................ 1
3 1384099 O-Ring................................................................................................................. 1
4 .. . . . Plug..................................................................................................................... 1
5 1384109 Plug Kit .................................................................................................................... 2
6 1496339 Plug Assembly......................................................................................................... 1
7 1496338 Drain (Blocked) (LS) ................................................................................................ 1
8 1496340 Plug Assembly......................................................................................................... 1
9 1389082 Cover Set ................................................................................................................ 1
10 1384043 O-Ring................................................................................................................. 1
11 1384117 Screw .................................................................................................................. 4
12 1384042 Flange ................................................................................................................. 2
13 1386175 Cover Set ................................................................................................................ 1
14 1384041 Screw .................................................................................................................. 4
15 1384042 Flange ................................................................................................................. 2
16 1384043 O-Ring................................................................................................................. 1
17 1386028 Plug Assembly......................................................................................................... 1
18 1496334 Plug Assembly......................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-81

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ACTUATOR SECTION (Figure 9-31)

(S/N A222E-01537X⇒)

HP150876

9-82 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ACTUATOR SECTION
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1483158 Control Valve ............................................................................................................... 1

1 1386024 Bracket (Solenoid) ................................................................................................... 1
2 1384110 Washer .................................................................................................................... 2
3 1384142 Screw ...................................................................................................................... 2
4 886227 Valve........................................................................................................................ 1
5 1496324 Cover Plate Assembly ............................................................................................. 1
6 .. . . . O-Ring................................................................................................................. 1
7 .. . . . Screw .................................................................................................................. 2
8 .. . . . Washer................................................................................................................ 2
9 1384139 Spring ...................................................................................................................... 1
10 .. . . . Stop ......................................................................................................................... 1
11 1384140 Spring ...................................................................................................................... 1
12 .. . . . Poppet ..................................................................................................................... 1
13 .. . . . O-Ring ..................................................................................................................... 1
14 .. . . . Housing (Cylinder)................................................................................................... 1
15 .. . . . Bolt .......................................................................................................................... 1
16 .. . . . Stud ......................................................................................................................... 1
17 .. . . . Nut........................................................................................................................... 1
18 .. . . . O-Ring ..................................................................................................................... 1
19 .. . . . O-Ring ..................................................................................................................... 1
20 .. . . . Cover (Cylinder) ...................................................................................................... 1
21 .. . . . Plug ......................................................................................................................... 1
22 .. . . . O-Ring ..................................................................................................................... 1
23 .. . . . O-Ring ..................................................................................................................... 1
24 1496325 Connector (Supply) ................................................................................................. 1
25 1496326 Connector (Supply) ................................................................................................. 1
26 .. . . . Cover ....................................................................................................................... 1
27 .. . . . O-Ring ..................................................................................................................... 5
28 .. . . . Bolt .......................................................................................................................... 1
29 .. . . . Capscrew ................................................................................................................ 4
30 .. . . . Manifold................................................................................................................... 1
31 .. . . . Pipe ......................................................................................................................... 1
32 .. . . . Pipe ......................................................................................................................... 1
33 .. . . . Bar (Reducer).......................................................................................................... 1

1386025 Spring Kit (Includes Items 9-12) .............................................................................. 1

1496905 Cylinder Kit (Includes Items 6, 13-23) ..................................................................... 1
1496327 Cover Plate Assembly (Includes Items 26-28) ........................................................ 1
1386030 Connector Kit (Includes Items 27, 29-32)................................................................ 1

©2003 HYSTER COMPANY See Service Manual 9-83

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

INLET SECTION (Figure 9-32)

(S/N A222E-01537X⇒)

4'ÿ

HP150877

9-84 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

INLET SECTION
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1483158 Control Valve ............................................................................................................... 1

1 1496320 Plug Kit .................................................................................................................... 1
2 1496321 Pressure Valve ........................................................................................................ 1
3 1384053 O-Ring ..................................................................................................................... 2
4 1384061 Screw ...................................................................................................................... 1
5 1384066 O-Ring ..................................................................................................................... 1
6 1384067 Ring ......................................................................................................................... 1
7 1384068 O-Ring ..................................................................................................................... 1
8 1384069 Ring ......................................................................................................................... 1
9 1384070 O-Ring ..................................................................................................................... 1
10 1384071 Spring ...................................................................................................................... 1
11 1384072 O-Ring ..................................................................................................................... 1
12 1384073 Seal ......................................................................................................................... 1
13 1384054 Spring ...................................................................................................................... 1
14 1496322 Plug Kit .................................................................................................................... 1
15 .. . . . Plug ......................................................................................................................... 1
16 .. . . . Piston ...................................................................................................................... 1
17 .. . . . Plug ......................................................................................................................... 1
18 .. . . . O-Ring ..................................................................................................................... 1
19 .. . . . Piston ...................................................................................................................... 1
20 .. . . . Poppet ..................................................................................................................... 1
21 .. . . . Stop[ ........................................................................................................................ 1
22 .. . . . Cartridge ................................................................................................................. 1
23 .. . . . Cartridge ................................................................................................................. 1

1384038 Relief Valve Kit (Includes Items 3-11, 14-23) .......................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-85

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

SPOOL SECTION (Figure 9-33)

(S/N A222E-01537X⇒)

HP150874

9-86 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SPOOL SECTION
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1483158 Control Valve ............................................................................................................... 1

1 1496333 Relief Valve (300 Bar) ............................................................................................. 2
2 1384089 Check Valve............................................................................................................. 1
3 1331081 O-Ring................................................................................................................. 1
4 1384082 Spring.................................................................................................................. 1
5 1496334 Plug Assembly (LS)................................................................................................. 2

©2003 HYSTER COMPANY See Service Manual 9-87

for service procedures.
NOTES

9-88
 UNIT CODE A222
04/2003 WORLD WIDE

10 BOOM

10 BOOM
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 10
BOOM

DESCRIPTION PAGE

CHAIN AND SUPPORT ATTACHMENT

⇒S/N A222E-01536X ..................................................................................................................................... 10-6
S/N A222E-01537X⇒ ..................................................................................................................................... 10-8
EXTENSION CYLINDER BOOM
⇒S/N A222E-01532X ................................................................................................................................... 10-10
S/N A222E-01533X⇒ ................................................................................................................................... 10-12
INNER BOOM .................................................................................................................................................... 10-4
OUTER BOOM ................................................................................................................................................... 10-2

©2003 HYSTER COMPANY See Service Manual 10-1

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

OUTER BOOM (Figure 10-1)

25
35
36

26

37
33.

30,
34
32
28,
30

28
23,

22
38
25
27
26 20

37
25
21 HP150681

10-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

OUTER BOOM

ITEM PART NO. DESCRIPTION QTY

1 885461 Retainer (LH) ............................................................................................................... 1

1 885465 Retainer (RH) .............................................................................................................. 1
2 885498 Plate ............................................................................................................................ 2
3 296072 Capscrew..................................................................................................................... 8
4 885494 Shim ............................................................................................................................ 4
5 885508 Plate ............................................................................................................................ 2
6 885469 Retainer ....................................................................................................................... 4
7 885505 Screw........................................................................................................................... 4
8 302406 Nut ............................................................................................................................... 4
9 885470 Pin ............................................................................................................................... 1
10 885510 Keeper ......................................................................................................................... 1
11 292687 Lockwasher.................................................................................................................. 2
12 292583 Capscrew..................................................................................................................... 2
13 885513 Bushing........................................................................................................................ 2
14 216877 Nut ............................................................................................................................... 12
15 292683 Lockwasher.................................................................................................................. 12
16 287814 Capscrew..................................................................................................................... 12
17 296438 Washer ........................................................................................................................ 8
18 885511 Rod .............................................................................................................................. 4
19 885482 Spacer ......................................................................................................................... 2
20 885519 Seal ............................................................................................................................. 4
21 293711 Capscrew..................................................................................................................... 3
22 885481 Spacer ......................................................................................................................... 2
23 885490 Cover ........................................................................................................................... 4
24 885493 Spacer ......................................................................................................................... 3
25 296430 Washer ........................................................................................................................ 12
26 293708 Capscrew..................................................................................................................... 9
27 885523 Rod .............................................................................................................................. 4
28 885518 Snap Ring.................................................................................................................... 4
29 885486 Spacer ......................................................................................................................... 2
30 885497 Seal ............................................................................................................................. 4
31 885485 Spacer ......................................................................................................................... 2
32 885514 Bushing........................................................................................................................ 2
33 296071 Capscrew..................................................................................................................... 24
34 885509 Plate ............................................................................................................................ 2
35 246001 Capscrew..................................................................................................................... 2
36 292683 Lockwasher.................................................................................................................. 2
37 885475 Pin ............................................................................................................................... 2
38 885478 Pin ............................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 10-3

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

INNER BOOM (Figure 10-2)

w --

HP150682

ITEM PART NO. DESCRIPTION QTY

1 885471 Pin ............................................................................................................................... 1

2 885491 Cover ........................................................................................................................... 2
3 296040 Capscrew..................................................................................................................... 6
4 885457 Retainer ....................................................................................................................... 1
5 885498 Plate ............................................................................................................................ 2
6 296071 Capscrew..................................................................................................................... 7

10-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

10-5
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

CHAIN AND SUPPORT ATTACHMENT (Figure 10-3)

(⇒S/N A222E-01536X)

HP150684

10-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CHAIN AND SUPPORT ATTACHMENT

(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 885431 Support (Upper)........................................................................................................... 1

2 885437 Support (Lower)........................................................................................................... 1
3 885454 Chain ........................................................................................................................... 1
4 292559 Capscrew..................................................................................................................... 4
5 292528 Capscrew..................................................................................................................... 8
6 292426 Washer ........................................................................................................................ 4
7 293631 Capscrew..................................................................................................................... 16
8 292682 Lockwasher.................................................................................................................. 24
9 136692 Nut ............................................................................................................................... 16
10 302401 Nut ............................................................................................................................... 8
11 885945 Housing (Blue) ............................................................................................................. 1
11 885946 Housing (Yellow) .......................................................................................................... 1
12 889133 Lamp ....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 10-7

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

CHAIN AND SUPPORT ATTACHMENT (Figure 10-4)

(S/N A222E-01537X⇒)

i vr-\

HP150683

10-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

CHAIN AND SUPPORT ATTACHMENT

(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

1 1483973 Support ........................................................................................................................ 1

2 1483586 Plate ............................................................................................................................ 3
3 1490373 Plug (Not Illustrated) .................................................................................................... 5
4 1483978 Guide (Chain) .............................................................................................................. 1
5 287851 Capscrew..................................................................................................................... 8
6 296232 Capscrew..................................................................................................................... 10
7 1334820 Capscrew..................................................................................................................... 4
8 292559 Capscrew..................................................................................................................... 4
9 320157 Washer ........................................................................................................................ 4
10 320158 Washer ........................................................................................................................ 4
11 320165 Lockwasher.................................................................................................................. 4
12 292681 Lockwasher.................................................................................................................. 18
13 239503 Nut ............................................................................................................................... 14

©2003 HYSTER COMPANY See Service Manual 10-9

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

EXTENSION CYLINDER BOOM (Figure 10-5)

(⇒S/N A222E-01532X)

16
17

$ o&

14

HP150685

10-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXTENSION CYLINDER BOOM

(⇒S/N A222E-01532X)

ITEM PART NO. DESCRIPTION QTY

885456 Extension Cylinder (Boom) .......................................................................................... 1

1 1386136 Seal ......................................................................................................................... 1
2 1386135 Seal ......................................................................................................................... 1
3 1386134 Seal ......................................................................................................................... 1
4 1386133 Guide....................................................................................................................... 1
5 1386132 Seal ......................................................................................................................... 1
6 1386131 Ring ......................................................................................................................... 1
7 1386130 O-Ring ..................................................................................................................... 1
8 1386129 Seal ......................................................................................................................... 1
9 1386128 Snap Ring................................................................................................................ 2
10 1386127 O-Ring ..................................................................................................................... 1
11 1386126 Seal (Guide) ............................................................................................................ 3
12 1386125 Guide (Rod)............................................................................................................. 2
13 1388160 Setscrew.................................................................................................................. 1
14 1388161 Lockplate ................................................................................................................. 1
15 1388162 Screw ...................................................................................................................... 16
16 1384224 Screw ...................................................................................................................... 8
17 1388165 Pad (Top) ................................................................................................................. 1
18 1388166 Pad (Bottom) ........................................................................................................... 1

1450573 Seal Kit (Includes Items 1-11) ..................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 10-11

for service procedures.
 UNIT CODE A222
U31SAH
WORLD WIDE 04/2003
EXTENSION CYLINDER BOOM (Figure 10-6)
(S/N A222E-01533X⇒)
9890SLdH
10-12 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXTENSION CYLINDER BOOM

(S/N A222E-01533X⇒)

ITEM PART NO. DESCRIPTION QTY

888838 Extension Cylinder (Boom) .......................................................................................... 1

1 1473171 Tube......................................................................................................................... 1
2 1473127 Hose (Piston)........................................................................................................... 1
3 1473172 Piston Rod............................................................................................................... 1
4 1473174 Cylinder ................................................................................................................... 1
5 1473175 Tube......................................................................................................................... 1
6 1473176 Piston ...................................................................................................................... 1
7 1473177 Plate ........................................................................................................................ 1
8 1473178 Plate (Guide) ........................................................................................................... 1
9 1473180 Screw ...................................................................................................................... 20
10 1473182 Screw ...................................................................................................................... 8
11 1472993 Capscrew ................................................................................................................ 4
12 1472994 Washer .................................................................................................................... 4
12 1472994 Washer .................................................................................................................... 4
13 1473183 Plug ......................................................................................................................... 4
14 1473185 Ring ......................................................................................................................... 1
15 1473186 Ring (Rod) ............................................................................................................... 1
16 1473187 Seal (Rod) ............................................................................................................... 1
17 1473188 Ring (Rod) ............................................................................................................... 5
18 1473189 Ring ......................................................................................................................... 2
19 1473190 Seal ......................................................................................................................... 2
20 1473191 Ring (Piston)............................................................................................................ 3
21 1473192 Seal (Piston)............................................................................................................ 1
22 1473193 Seal (Piston)............................................................................................................ 1
23 1473194 Ring ......................................................................................................................... 2
24 1473195 Seal ......................................................................................................................... 1
25 1473196 Ring (Rod) ............................................................................................................... 1
26 1473197 Ring (Piston)............................................................................................................ 1

1473184 Seal kit (Includes Items 14-16, 18-26) ......................................................................... 1

©2003 HYSTER COMPANY See Service Manual 10-13

for service procedures.
NOTES

10-14
 UNIT CODE A222
04/2003 WORLD WIDE

11 ROTATOR AND SPREAD ER

11 ROTATOR AND SPREADER

 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 11
ROTATOR AND SPREADER

DESCRIPTION PAGE

DAMPENING CYLINDER
⇒S/N A222E-01532X ................................................................................................................................... 11-44
S/N A222E-01533X⇒ ................................................................................................................................... 11-46
DAMPENING CYLINDER ATTACHING PARTS ............................................................................................... 11-42
DIRECTIONAL VALVE
⇒S/N A222E-01532X ................................................................................................................................... 11-28
EXTENSION ATTACHMENT ............................................................................................................................ 11-12
FREE TILT ARRANGEMENT ........................................................................................................................... 11-24
GEAR REDUCER AND ADAPTER
⇒S/N A222E-01532X ................................................................................................................................... 11-30
HYDRAULIC DAMPENING
LOCKING...................................................................................................................................................... 11-20
NON-LOCKING............................................................................................................................................. 11-18
HYDRAULIC MOTOR
⇒S/N A222E-01536X ................................................................................................................................... 11-10
POWER TILT ARRANGEMENT ....................................................................................................................... 11-22
POWER TILT CYLINDER
⇒S/N A222E-01532X ................................................................................................................................... 11-50
ROTATOR AND SPREADER HYDRAULIC VALVES ........................................................................................ 11-38
ROTATOR ATTACHMENT
⇒S/N A222E-01536X ................................................................................................................................... 11-32
S/N A222E-01537X⇒ ................................................................................................................................... 11-34
ROTATOR FLOW VALVE .................................................................................................................................. 11-26
ROTATOR HYDRAULIC...................................................................................................................................... 11-2
SIDE-SHIFT CYLINDER
⇒S/N A222E-01532X ................................................................................................................................... 11-48
SPREADER HYDRAULIC ATTACHMENT ......................................................................................................... 11-6
TWIST LOCK ARRANGEMENT....................................................................................................................... 11-16
TWIST LOCK CYLINDER
⇒S/N A222E-01532X ................................................................................................................................... 11-40

©2003 HYSTER COMPANY See Service Manual 11-1

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ROTATOR HYDRAULIC (Figure 11-1)

HP020110

11-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ROTATOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 b 886888 Valve (☞ Figure 11-11) .............................................................................................. 1

1 c 887073 Valve ............................................................................................................................ 1
2 887075 Valve (☞ Figure 9-17) ................................................................................................ 1
3 887076 Valve (☞ Figure 11-10) .............................................................................................. 2
4 887077 Valve ............................................................................................................................ 1
5 887078 Accumulator................................................................................................................. 1
6 889364 Disconnect................................................................................................................... 1
7 888009 Capscrew..................................................................................................................... 4
8 887081 Coupling ...................................................................................................................... 1
9 889363 Coupling ...................................................................................................................... 1
10 887084 Manifold ....................................................................................................................... 1
11 887085 Manifold ....................................................................................................................... 2
12 .. . . . Jack ............................................................................................................................. 1
13 887086 Hose ............................................................................................................................ 1
14 a 887087 Hose ............................................................................................................................ 1
15 887088 Hose ............................................................................................................................ 1
16 a 887089 Hose ............................................................................................................................ 1
17 887090 Hose ............................................................................................................................ 3
18 887091 Hose ............................................................................................................................ 1
19 886678 Hose ............................................................................................................................ 1
20 886530 Fitting........................................................................................................................... 3
21 886529 Fitting........................................................................................................................... 1
22 .. . . . Fitting........................................................................................................................... 2
23 .. . . . Fitting........................................................................................................................... 2
24 887375 Fitting........................................................................................................................... 5
25 888008 Fitting........................................................................................................................... 4
26 886549 Fitting........................................................................................................................... 2
27 886562 Fitting........................................................................................................................... 5
28 887096 Fitting........................................................................................................................... 1
29 887097 Fitting........................................................................................................................... 1
30 887098 Fitting........................................................................................................................... 1
31 a 887099 Fitting........................................................................................................................... 2
32 887100 Fitting........................................................................................................................... 1
33 887101 Fitting........................................................................................................................... 3
34 .. . . . Fitting........................................................................................................................... 1
35 887103 Fitting........................................................................................................................... 3
36 887104 Fitting........................................................................................................................... 3
37 886560 Fitting........................................................................................................................... 4
38 887106 Fitting........................................................................................................................... 2
39 886576 Fitting........................................................................................................................... 2
40 886577 Fitting........................................................................................................................... 1
41 .. . . . Fitting........................................................................................................................... 1
42 887108 Fitting........................................................................................................................... 1
43 887109 Fitting........................................................................................................................... 1
44 887110 Fitting........................................................................................................................... 1
45 .. . . . Fitting........................................................................................................................... 1
46 887065 Gear (Reducer) (☞ Figure 11-12) .............................................................................. 1
46 886846 Gear (☞ Figure 11-12) ............................................................................................... 1
47 886892 Valve ............................................................................................................................ 1
48 887112 Fitting........................................................................................................................... 1
49 887113 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 11-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ROTATOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

50 887114 Fitting ........................................................................................................................... 1

51 885502 Clamp .......................................................................................................................... 1
52 886592 Clamp .......................................................................................................................... 1
53 887115 Clamp .......................................................................................................................... 3
54 887116 Clamp .......................................................................................................................... 3
55 887117 Tube ............................................................................................................................. 1
56 887118 Tube ............................................................................................................................. 1
57 887119 Tube ............................................................................................................................. 1
58 887120 Tube ............................................................................................................................. 1
59 887121 Tube ............................................................................................................................. 1
60 a 887122 Tube ............................................................................................................................. 1
61 887123 Tube ............................................................................................................................. 1
62 887124 Tube ............................................................................................................................. 1
63 887125 Tube ............................................................................................................................. 1
64 887126 Tube ............................................................................................................................. 1
65 .. . . . Tube ............................................................................................................................. 1
66 887128 Tube ............................................................................................................................. 1
67 .. . . . Tube ............................................................................................................................. 1
68 887130 Tube ............................................................................................................................. 1
69 887131 Tube ............................................................................................................................. 1
70 887132 Tube ............................................................................................................................. 1
71 887066 Motor (☞ Figure 11-3) ............................................................................................... 1
72 888330 O-Ring ......................................................................................................................... 10
73 888331 O-Ring ......................................................................................................................... 7
74 888332 O-Ring ......................................................................................................................... 12
75 888174 Ring (Copper) .............................................................................................................. 2
76 888329 Seal ............................................................................................................................. 2
77 889366 O-Ring ......................................................................................................................... 1
78 889335 O-Ring ......................................................................................................................... 1
79 888437 O-Ring ......................................................................................................................... 1
80 136704 Capscrew..................................................................................................................... 5
81 292681 Lockwasher.................................................................................................................. 8
82 239503 Nut ............................................................................................................................... 1
83 320158 Washer ........................................................................................................................ 2
84 887094 Fitting ........................................................................................................................... 2
85 888007 Fitting ........................................................................................................................... 2
86 888333 Seal Ring ..................................................................................................................... 1
87 287851 Capscrew..................................................................................................................... 1
88 292511 Capscrew..................................................................................................................... 2
89 887074 Plate ............................................................................................................................ 1
90 292679 Lockwasher.................................................................................................................. 4
91 320156 Washer ........................................................................................................................ 2
92 136687 Nut ............................................................................................................................... 2
93 287816 Capscrew..................................................................................................................... 2
94 886892 Valve ............................................................................................................................ 1
95 .. . . . Subplate ...................................................................................................................... 1

11-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ROTATOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

96 887074 Plate ............................................................................................................................ 1

97 888009 Capscrew..................................................................................................................... 4

FOOTNOTES:
a Not Illustrated
b With Spreader Extension
c With Spreader Extension and Rotator Attachment

©2003 HYSTER COMPANY See Service Manual 11-5

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

SPREADER HYDRAULIC ATTACHMENT (Figure 11-2)

HP020111

11-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SPREADER HYDRAULIC ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

1 c 886888 Valve (☞ Figure 11-11) .............................................................................................. 2

2 d 887073 Valve (☞ Figure 11-11) .............................................................................................. 1
3 886370 Fitting........................................................................................................................... 1
4 887079 Fitting........................................................................................................................... 1
5 886889 Capscrew..................................................................................................................... 8
6 887415 Plate ............................................................................................................................ 1
7 886890 Valve ............................................................................................................................ 1
8 886679 Valve (Optional) (☞ Figure 9-2) ................................................................................. 2
8 886891 Valve ............................................................................................................................ 2
9 886892 Valve ............................................................................................................................ 1
10 886893 Capscrew..................................................................................................................... 4
11 886894 Hose ............................................................................................................................ 4
12 886895 Hose ............................................................................................................................ 1
13 886896 Hose ............................................................................................................................ 2
14 886897 Hose ............................................................................................................................ 4
15 886898 Hose ............................................................................................................................ 4
16 887098 Fitting........................................................................................................................... 5
17 887375 Fitting........................................................................................................................... 8
18 886548 Fitting........................................................................................................................... 2
19 887112 Fitting........................................................................................................................... 1
20 887094 Fitting........................................................................................................................... 2
21 887101 Fitting........................................................................................................................... 16
22 887103 Fitting........................................................................................................................... 2
23 887102 Fitting........................................................................................................................... 2
24 887376 Fitting........................................................................................................................... 2
25 887377 Fitting........................................................................................................................... 4
26 887378 Fitting........................................................................................................................... 12
27 887099 Fitting........................................................................................................................... 7
28 887379 Fitting........................................................................................................................... 2
29 888443 Fitting........................................................................................................................... 1
30 887381 Fitting........................................................................................................................... 8
31 887097 Fitting........................................................................................................................... 1
32 887382 Tube ............................................................................................................................. 1
33 887383 Tube ............................................................................................................................. 1
34 887384 Tube ............................................................................................................................. 1
35 887385 Tube ............................................................................................................................. 1
36 887386 Tube ............................................................................................................................. 1
37 887387 Tube ............................................................................................................................. 1
38 887388 Tube ............................................................................................................................. 2
39 887398 Tube ............................................................................................................................. 2
40 887390 Tube ............................................................................................................................. 1
41 .. . . . Tube ............................................................................................................................. 1
42 887392 Tube ............................................................................................................................. 1
43 887393 Tube ............................................................................................................................. 1
44 887394 Tube ............................................................................................................................. 1
45 887395 Tube ............................................................................................................................. 1
46 887396 Tube ............................................................................................................................. 1
47 887397 Tube ............................................................................................................................. 1
48 887398 Tube ............................................................................................................................. 1
49 887399 Tube ............................................................................................................................. 1
50 887400 Tube ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 11-7

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

SPREADER HYDRAULIC ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

51 887401 Tube ............................................................................................................................. 1

52 887099 Fitting ........................................................................................................................... 1
53 887094 Fitting ........................................................................................................................... 1
54 887087 Hose ............................................................................................................................ 1
55 887089 Hose ............................................................................................................................ 1
56 887127 Tube ............................................................................................................................. 1
57 887122 Tube ............................................................................................................................. 1
58 887115 Clamp .......................................................................................................................... 2
59 887116 Clamp .......................................................................................................................... 20
60 888998 Cylinder (☞ Figure 11-20) ......................................................................................... 2
61 887004 Cylinder (☞ Figure 11-16) ......................................................................................... 2
62 b 887065 Gear (Reducer) (☞ Figure 11-12) .............................................................................. 1
62 a 886846 Gear (☞ Figure 11-12) ............................................................................................... 1
63 887066 Motor (☞ Figure 11-3) ............................................................................................... 1
64 296005 Capscrew..................................................................................................................... 4
65 888331 O-Ring ......................................................................................................................... 11
66 888329 Seal ............................................................................................................................. 5
67 888330 O-Ring ......................................................................................................................... 28
68 888442 Fitting ........................................................................................................................... 1
69 888443 Fitting ........................................................................................................................... 2

FOOTNOTES:
a Container Handling Attachment
b Rotator Attachment
c With Spreader Extension
d With Spreader Extension and Rotator Attachment

11-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

11-9
 UNIT CODE A222
U31SAH
WORLD WIDE 04/2003
HYDRAULIC MOTOR (Figure 11-3)
(⇒S/N A222E-01536X)
ZLLOZOdH
11-10 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC MOTOR
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

887066 Motor ........................................................................................................................... 1

1 .. . . . Housing ................................................................................................................... 1
2 .. . . . Shaft ........................................................................................................................ 1
3 .. . . . Drive ........................................................................................................................ 1
4 .. . . . Coupling .................................................................................................................. 1
5 .. . . . Manifold................................................................................................................... 1
6 .. . . . Distributor (Fixed) .................................................................................................... 1
7 .. . . . Distributor (Rotating) ............................................................................................... 1
8 .. . . . End Cap .................................................................................................................. 1
9 .. . . . Gear Set .................................................................................................................. 1
10 .. . . . Bush ........................................................................................................................ 1
11 .. . . . Circlip ...................................................................................................................... 1
12 .. . . . Washer .................................................................................................................... 7
13 .. . . . Cover (Front) ........................................................................................................... 1
14 1383977 Plug ......................................................................................................................... 1
15 .. . . . Washer .................................................................................................................... 1
16 .. . . . Pin ........................................................................................................................... 1
17 .. . . . O-Ring ..................................................................................................................... 2
18 .. . . . O-Ring ..................................................................................................................... 1
19 .. . . . O-Ring ..................................................................................................................... 1
20 .. . . . O-Ring ..................................................................................................................... 1
21 .. . . . O-Ring ..................................................................................................................... 1
22 1383987 Bearing .................................................................................................................... 2
23 1383988 Key .......................................................................................................................... 1
24 1383989 Snap Ring................................................................................................................ 1
25 1383990 Capscrew ................................................................................................................ 7
26 .. . . . Dust Seal................................................................................................................. 1
27 .. . . . O-Ring ..................................................................................................................... 1

1467587 Pump Kit (Includes Items 12-13, 15, 17-21, 26-27) ..................................................... 1

©2003 HYSTER COMPANY See Service Manual 11-11

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

EXTENSION ATTACHMENT (Figure 11-4)

HP020113

11-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

EXTENSION ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Frame (Outer) .............................................................................................................. 1

2 .. . . . Beam ........................................................................................................................... 2
3 .. . . . Twist Lock Assembly (☞ Figure 11-5) ........................................................................ 2
4 887025 Plate ............................................................................................................................ 2
5 887029 Chain (Support) ........................................................................................................... 2
6 887043 Pad .............................................................................................................................. 26
7 887044 Plate ............................................................................................................................ 3
8 887045 Plate ............................................................................................................................ 1
9 887046 Spacer ......................................................................................................................... 1
10 887047 Spacer ......................................................................................................................... 1
11 887048 Spacer ......................................................................................................................... 1
12 887049 Spacer ......................................................................................................................... 1
13 886836 Rod (LH) ...................................................................................................................... 2
14 886837 Rod (RH) ..................................................................................................................... 2
15 886838 Coupling ...................................................................................................................... 2
16 886839 Sprocket....................................................................................................................... 1
17 886840 Sprocket....................................................................................................................... 1
18 886841 Bushing........................................................................................................................ 1
19 886844 Pin ............................................................................................................................... 1
20 886845 Plate ............................................................................................................................ 1
21 887066 Motor (☞ Figure 11-3) ............................................................................................... 1
22 886847 Ring ............................................................................................................................. 1
23 886848 Spring .......................................................................................................................... 32
24 132860 Capscrew..................................................................................................................... 12
25 293640 Capscrew..................................................................................................................... 7
26 293647 Capscrew..................................................................................................................... 10
27 296010 Capscrew..................................................................................................................... 4
28 293724 Nut ............................................................................................................................... 4
29 296140 Nut ............................................................................................................................... 4
30 292682 Lockwasher.................................................................................................................. 1
31 292683 Lockwasher.................................................................................................................. 80
32 886347 Washer ........................................................................................................................ 12
33 302470 Pin ............................................................................................................................... 2
34 886853 Disc.............................................................................................................................. 4
35 292531 Capscrew..................................................................................................................... 8
36 292527 Capscrew..................................................................................................................... 38
37 886904 Nut ............................................................................................................................... 68
38 886852 Capscrew..................................................................................................................... 16
39 292559 Capscrew..................................................................................................................... 4
40 292685 Lockwasher.................................................................................................................. 4
41 886854 Shim ............................................................................................................................ 4
42 886855 Cover ........................................................................................................................... 2
43 293774 Capscrew..................................................................................................................... 8
44 292680 Lockwasher.................................................................................................................. 8
45 a 886846 Gear (Reducer) (☞ Figure 11-12) .............................................................................. 1
45 b 887065 Gear (☞ Figure 11-12) ............................................................................................... 1
46 886900 Block ............................................................................................................................ 4
47 886901 Block ............................................................................................................................ 4
48 887411 Capscrew..................................................................................................................... 8
49 3042131 Fitting........................................................................................................................... 1
50 888194 Link .............................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 11-13

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

EXTENSION ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

51 887037 Chain ........................................................................................................................... 1

52 887036 Chain ........................................................................................................................... 1

FOOTNOTES:
a Container Handling Attachment
b Rotator Attachment

11-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

11-15
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TWIST LOCK ARRANGEMENT (Figure 11-5)

47,

47

39

42

38

37
.o.

45

43 22
34 26
32 24 ?
30

17
O
48 27
44
28
36
42
29

35

HP020114

11-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TWIST LOCK ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

.. . . . Twist Lock Assembly.................................................................................................... 1

1 886965 Clevis....................................................................................................................... 1
2 886966 Bracket .................................................................................................................... 1
3 886969 Pin ........................................................................................................................... 2
4 887004 Cylinder (☞ Figure 11-16) ..................................................................................... 1
5 292515 Capscrew ................................................................................................................ 4
6 239503 Nut........................................................................................................................... 4
7 296136 Nut........................................................................................................................... 1
8 292682 Lockwasher ............................................................................................................. 12
9 886349 Washer .................................................................................................................... 2
10 887013 Pin ........................................................................................................................... 2
11 136681 Capscrew ................................................................................................................ 2
12 292681 Lockwasher ............................................................................................................. 4
13 887012 Pin ........................................................................................................................... 2
14 887014 Pin ........................................................................................................................... 2
15 887010 Nut........................................................................................................................... 2
16 886955 Lever (LH)................................................................................................................ 1
16 886956 Lever (RH) ............................................................................................................... 1
17 887011 Key .......................................................................................................................... 2
18 316839 Nut........................................................................................................................... 2
19 885759 Washer .................................................................................................................... 2
20 886948 Spacer ..................................................................................................................... 4
21 292685 Lockwasher ............................................................................................................. 4
22 58914 Snap Ring................................................................................................................ 4
23 887001 Bearing .................................................................................................................... 2
24 886998 Plate ........................................................................................................................ 2
25 887000 Spring ...................................................................................................................... 2
26 292514 Capscrew ................................................................................................................ 4
27 296010 Capscrew ................................................................................................................ 2
28 886952 Plate ........................................................................................................................ 2
29 886971 Pin ........................................................................................................................... 2
30 886957 Tie Rod (Outer) ....................................................................................................... 2
31 886960 Rod (Center)............................................................................................................ 1
32 296141 Nut........................................................................................................................... 2
33 296127 Nut........................................................................................................................... 2
34 886972 Coupling .................................................................................................................. 2
35 886974 Twist Lock ................................................................................................................ 2
36 886973 Guide....................................................................................................................... 2
37 887016 Guide....................................................................................................................... 1
38 292561 Capscrew ................................................................................................................ 4
39 292513 Capscrew ................................................................................................................ 4
40 886946 Cover ....................................................................................................................... 2
41 887002 Bearing .................................................................................................................... 2
42 3042449 Fitting....................................................................................................................... 4
43 887019 Tube......................................................................................................................... 1
44 887022 Tube......................................................................................................................... 1
45 886949 Bracket .................................................................................................................... 1
46 888084 Clamp ...................................................................................................................... 4
47 885935 Proximity Sensor ..................................................................................................... 12
48 886970 Pin ........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 11-17

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC DAMPENING (Figure 11-6)

NON-LOCKING

HP020115

11-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC DAMPENING
NON-LOCKING

ITEM PART NO. DESCRIPTION QTY

1 887134 Relief Valve (☞ Figure 11-15) .................................................................................... 1

2 d 885329 Unidirectional Valve ..................................................................................................... 1
2 c 887135 Unidirectional Valve ..................................................................................................... 1
3 887136 Flow Control Valve (☞ Figure 9-18) ........................................................................... 1
4 888332 O-Ring ......................................................................................................................... 2
5 887137 Coupling ...................................................................................................................... 1
6 886530 Fitting........................................................................................................................... 1
7 886549 Fitting........................................................................................................................... 2
8 886537 Fitting........................................................................................................................... 1
9 887138 Fitting........................................................................................................................... 2
10 887139 Fitting........................................................................................................................... 4
11 887140 Fitting........................................................................................................................... 4
12 1513083 Fitting........................................................................................................................... 1
13 887142 Fitting........................................................................................................................... 1
14 887143 Tube ............................................................................................................................. 2
15 887144 Tube ............................................................................................................................. 2
16 888331 O-Ring ......................................................................................................................... 3
17 888176 Ring (Copper) .............................................................................................................. 2
18 887147 Hose ............................................................................................................................ 1
19 a 885862 Cylinder (Dampening) (☞ Figure 11-18) .................................................................... 1
19 b 888836 Cylinder (Dampening) (☞ Figure 11-19) .................................................................... 1
20 886533 Fitting (Swivel) (Not Illustrated).................................................................................... 1

FOOTNOTES:
a ⇒ S/N A222E-01532X
b S/N A222E-01533X ⇒
c ⇒ D/B 07/1997
d D/B 07/1997 ⇒

©2003 HYSTER COMPANY See Service Manual 11-19

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC DAMPENING (Figure 11-7)

LOCKING

HP020116

11-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC DAMPENING
LOCKING

ITEM PART NO. DESCRIPTION QTY

1 887134 Relief Valve (☞ Figure 11-15) .................................................................................... 1

2 d 885329 Unidirectional Valve ..................................................................................................... 1
2 c 887135 Unidirectional Valve ..................................................................................................... 1
3 887136 Flow Control Valve (☞ Figure 9-18) ........................................................................... 1
4 888331 O-Ring ......................................................................................................................... 5
5 887137 Coupling ...................................................................................................................... 1
6 886530 Fitting........................................................................................................................... 1
7 886549 Fitting........................................................................................................................... 2
8 886537 Fitting........................................................................................................................... 1
9 887138 Fitting........................................................................................................................... 2
10 887139 Fitting........................................................................................................................... 4
11 887140 Fitting........................................................................................................................... 2
12 1513083 Fitting........................................................................................................................... 1
13 887142 Fitting........................................................................................................................... 1
14 887143 Tube ............................................................................................................................. 1
15 887144 Tube ............................................................................................................................. 1
16 888176 Ring (Copper) .............................................................................................................. 2
17 888347 Tube ............................................................................................................................. 1
18 887147 Hose ............................................................................................................................ 1
19 887148 Valve ............................................................................................................................ 1
20 887149 Solenoid....................................................................................................................... 1
21 886584 Fitting........................................................................................................................... 2
22 a 885862 Cylinder (Dampening) (☞ Figure 11-18) .................................................................... 1
22 b 888836 Cylinder (Dampening) (☞ Figure 11-19) .................................................................... 1
23 888332 O-Ring ......................................................................................................................... 3
24 886538 Fitting........................................................................................................................... 1
25 886533 Fitting (Swivel) (Not Illustrated).................................................................................... 1

FOOTNOTES:
a ⇒ S/N A222E-01532X
b S/N A222E-01533X ⇒
c ⇒ D/B 07/1997
d D/B 07/1997 ⇒

©2003 HYSTER COMPANY See Service Manual 11-21

for service procedures.
 hvster UNIT CODE A222
WORLD WIDE
04/2003
POWER TILT ARRANGEM
ENT (Figure 11-8)

HP020117

11-22
See Ser vice Manual
for ser vice procedures. ©2003 HYSTER COMPA
NY
 UNIT CODE A222
04/2003 WORLD WIDE

POWER TILT ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

1 887167 Beam ........................................................................................................................... 2

2 887180 Pin ............................................................................................................................... 4
3 887181 Pin ............................................................................................................................... 2
4 887182 Pin ............................................................................................................................... 4
5 a 886901 Block ............................................................................................................................ 4
6 887186 Block ............................................................................................................................ 14
7 887187 Pin ............................................................................................................................... 4
8 889015 Tilt Cylinder.................................................................................................................. 4
8 888997 Cylinder (☞ Figure 11-21) ......................................................................................... 4
9 887189 Ring ............................................................................................................................. 8
10 136681 Capscrew..................................................................................................................... 4
11 292681 Lockwasher.................................................................................................................. 16
12 296253 Capscrew..................................................................................................................... 36
13 176640 Capscrew..................................................................................................................... 12
14 302445 Pin ............................................................................................................................... 4
15 292528 Capscrew..................................................................................................................... 8
16 292683 Lockwasher.................................................................................................................. 16
17 887190 Plate ............................................................................................................................ 4
18 887191 Bushing........................................................................................................................ 2
19 887192 Spacer ......................................................................................................................... 2
20 292540 Capscrew..................................................................................................................... 8

FOOTNOTES:
a S/N A222E-1507 ⇒

©2003 HYSTER COMPANY See Service Manual 11-23

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

FREE TILT ARRANGEMENT (Figure 11-9)

Q.

14

10 HP020118

11-24 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FREE TILT ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

1 887196 Plate ............................................................................................................................ 4

2 887199 Pin ............................................................................................................................... 4
3 886900 Block ............................................................................................................................ 4
4 a 886901 Block ............................................................................................................................ 4
5 886902 Spacer ......................................................................................................................... 4
6 886903 Plate ............................................................................................................................ 4
7 886904 Nut ............................................................................................................................... 16
8 886905 Pin ............................................................................................................................... 4
9 296040 Capscrew..................................................................................................................... 8
10 136681 Capscrew..................................................................................................................... 4
11 292681 Lockwasher.................................................................................................................. 4
12 292560 Capscrew..................................................................................................................... 8
13 292685 Lockwasher.................................................................................................................. 8
14 296053 Capscrew..................................................................................................................... 8
15 887068 Fitting........................................................................................................................... 4

FOOTNOTES:
a S/N A222E-1507 ⇒

©2003 HYSTER COMPANY See Service Manual 11-25

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ROTATOR FLOW VALVE (Figure 11-10)

HP020119

11-26 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ROTATOR FLOW VALVE

ITEM PART NO. DESCRIPTION QTY

887076 Valve ............................................................................................................................ 1

1 1385657 Plug ......................................................................................................................... 2
2 1385658 Cap.......................................................................................................................... 2
3 1385659 Screw ...................................................................................................................... 2
4 1385660 Nut........................................................................................................................... 2
5 1385653 Piston ...................................................................................................................... 2
6 1385654 Bushing ................................................................................................................... 2
7 1385655 Adjuster ................................................................................................................... 2
8 1385656 Spring ...................................................................................................................... 2
9 .. . . . O-Ring ..................................................................................................................... 2
10 .. . . . Back-Up Ring .......................................................................................................... 2
11 .. . . . O-Ring ..................................................................................................................... 4
12 .. . . . O-Ring ..................................................................................................................... 2
13 .. . . . Back-Up Ring .......................................................................................................... 2

1385370 Seal Kit (Includes Items 9-13) ..................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 11-27

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DIRECTIONAL VALVE (Figure 11-11)

(⇒S/N A222E-01532X)

HP020120

KEY:
A: With Spreader Extension and Rotator Attachment
B: With Spreader Extension

QTY
ITEM PART NO. DESCRIPTION A B

886888 Valve .................................................................................................................... .. 2

887073 Valve .................................................................................................................... 2 ..
1 1320242 Washer ............................................................................................................ 2 2
2 1320243 Spring .............................................................................................................. 2 2
3 1320246 Capscrew ........................................................................................................ 8 8
4 .. . . . O-Ring ............................................................................................................. 2 2
5 .. . . . O-Ring ............................................................................................................. 4 4

1384413 Seal Kit (Includes Items 4-5) ............................................................................... 1 1

11-28 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

11-29
 UNIT CODE A222
WORLD WIDE 04/2003

GEAR REDUCER AND ADAPTER (Figure 11-12)

(⇒S/N A222E-01532X)

HP020121

11-30 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

GEAR REDUCER AND ADAPTER

(⇒S/N A222E-01532X)

KEY:
A: Rotator Attachment
B: Container Handling Attachment

QTY
ITEM PART NO. DESCRIPTION A B
886846 Gear (Reducer and Adapter) ............................................................................... .. 1
887065 Gear (Reducer and Adapter) ............................................................................... 1 ..
1 1388151 Gear (Reducer) ............................................................................................... 1 1
2 1384295 Housing....................................................................................................... 1 1
3 1384296 Ring............................................................................................................. 1 1
4 1384297 Shaft............................................................................................................ 1 1
5 1384298 Ring............................................................................................................. 1 1
6 1384299 Bearing........................................................................................................ 2 2
7 1384300 Seal............................................................................................................. 1 1
8 1384301 Nut .............................................................................................................. 1 1
9 1384302 Pin............................................................................................................... 4 4
10 1384303 Plug (Breather)............................................................................................ 1 1
11 1384304 Plug (Oil Level)............................................................................................ 1 1
12 1384305 Plug (Magnetic)........................................................................................... 1 1
13 1384306 Washer........................................................................................................ 3 3
14 1384307 Gear ............................................................................................................ 1 1
15 1384312 Pinion .......................................................................................................... 1 1
16 1384318 Gear ............................................................................................................ 3 3
17 1384324 Carrier ......................................................................................................... 1 1
18 385979 Plate............................................................................................................ 3 3
19 1385982 Plate............................................................................................................ 3 3
20 1385984 Bearing........................................................................................................ 1 1
21 1385985 Pin............................................................................................................... 90 90
22 1385986 O-Ring......................................................................................................... 2 2
23 1385988 Ring............................................................................................................. 1 1
24 1385989 Bolt.............................................................................................................. 3 3
25 1385990 Flange ......................................................................................................... 1 1
26 1385991 Bolt.............................................................................................................. 8 8
27 1385992 Nut .............................................................................................................. 8 8
28 1385993 Washer........................................................................................................ 8 8
29 1384306 Washer........................................................................................................ 3 3
30 1385995 Plug............................................................................................................. 3 3
31 1388150 Adapter............................................................................................................ 1 1
32 1378344 Flange ......................................................................................................... 1 1
33 1378345 Coupling...................................................................................................... 1 1
34 1378346 Ring............................................................................................................. 1 1
35 1378347 Gasket......................................................................................................... 1 1
36 1378348 Seal............................................................................................................. 1 1
37 1378349 Bolt.............................................................................................................. 6 6

©2003 HYSTER COMPANY See Service Manual 11-31

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ROTATOR ATTACHMENT (Figure 11-13)

(⇒S/N A222E-01536X)

f -7

O,

:LP

17

HP020122

11-32 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ROTATOR ATTACHMENT
(⇒S/N A222E-01536X)

ITEM PART NO. DESCRIPTION QTY

1 887157 Rotator ......................................................................................................................... 1

2 885860 Pinion ...................................................................................................................... 1
3 885869 Stop ............................................................................................................................. 1
4 .. . . . Free Tilt Support (☞ Figure 11-9) .............................................................................. 1
4 .. . . . Power Tilt Support (☞ Figure 11-8) ........................................................................... 1
5 887061 Gear............................................................................................................................. 1
6 887062 Plug ............................................................................................................................. 1
7 293684 Capscrew..................................................................................................................... 8
8 b 886846 Gear (Reducer) (☞ Figure 11-12) .............................................................................. 1
8 a 887065 Gear (☞ Figure 11-12) ............................................................................................... 1
9 293738 Capscrew..................................................................................................................... 54
10 292660 Nut ............................................................................................................................... 54
11 293740 Capscrew..................................................................................................................... 66
12 296434 Washer ........................................................................................................................ 60
13 292528 Capscrew..................................................................................................................... 2
14 296422 Washer ........................................................................................................................ 2
15 292545 Capscrew..................................................................................................................... 12
16 296424 Washer ........................................................................................................................ 12
17 136681 Capscrew..................................................................................................................... 4
18 292681 Lockwasher.................................................................................................................. 4
19 887066 Motor (☞ Figure 11-3) ............................................................................................... 1

FOOTNOTES:
a Container Handling Attachment
b Rotator Attachment

©2003 HYSTER COMPANY See Service Manual 11-33

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ROTATOR ATTACHMENT (Figure 11-14)

(S/N A222E-01537X⇒)

HP020123

11-34 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ROTATOR ATTACHMENT
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

889501 Rotator Assembly (Free Tilt) ........................................................................................ 1

889502 Rotator Assembly (Power Tilt) ..................................................................................... 1
889821 Rotator Assembly (Power Tilt) ..................................................................................... 1
1 .. . . . Free Tilt Support (☞ Figure 11-9) .......................................................................... 1
1 .. . . . Power Tilt Support (☞ Figure 11-8) ....................................................................... 1
1 .. . . . Power Tilt Support (☞ Figure 11-8) ....................................................................... 1
2 889700 Bracket (Upper) ....................................................................................................... 1
3 885856 Housing (Pinion)...................................................................................................... 1
4 885860 Pinion ...................................................................................................................... 1
5 c 885862 Cylinder (☞ Figure 11-18) ..................................................................................... 1
5 d 888836 Cylinder (☞ Figure 11-19) ......................................................................................... 1
6 885863 Flange ..................................................................................................................... 2
7 885864 Spacer ..................................................................................................................... 1
8 885865 Spacer ..................................................................................................................... 1
9 885866 Pin ........................................................................................................................... 1
10 885867 Disc ......................................................................................................................... 1
11 887061 Gear ........................................................................................................................ 1
12 887062 Plug ......................................................................................................................... 2
13 887063 Bushing ................................................................................................................... 4
13 887064 Bushing (Optional)................................................................................................... 2
14 b 886846 Gear (☞ Figure 11-12) .......................................................................................... 1
14 a 887065 Gear............................................................................................................................. 1
15 887066 Motor (☞ Figure 11-3) ........................................................................................... 1
16 887067 Ring ......................................................................................................................... 1
17 293738 Capscrew ................................................................................................................ 52
18 292660 Nut........................................................................................................................... 52
19 293740 Capscrew ................................................................................................................ 62
20 296434 Washer .................................................................................................................... 56
21 292528 Capscrew ................................................................................................................ 2
22 296422 Washer .................................................................................................................... 2
23 292545 Capscrew ................................................................................................................ 12
24 296424 Washer .................................................................................................................... 21
25 136681 Capscrew ................................................................................................................ 4
26 292681 Lockwasher ............................................................................................................. 4
27 292562 Capscrew ................................................................................................................ 12
28 296426 Washer .................................................................................................................... 20
29 293684 Capscrew ................................................................................................................ 8
30 887068 Fitting....................................................................................................................... 2
31 888441 Tube......................................................................................................................... 1
32 886547 Tube......................................................................................................................... 1
33 886058 Tube......................................................................................................................... 1
34 886237 Tube......................................................................................................................... 1
35 886447 Tube......................................................................................................................... 1
36 887071 Tube......................................................................................................................... 1
37 888087 Clamp ...................................................................................................................... 2
38 888092 Clamp ...................................................................................................................... 7
39 888308 Clamp ...................................................................................................................... 2
40 888086 Clamp ...................................................................................................................... 2
41 888085 Clamp ...................................................................................................................... 2
42 292514 Capscrew ................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 11-35

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ROTATOR ATTACHMENT
(S/N A222E-01537X⇒)

ITEM PART NO. DESCRIPTION QTY

43 292682 Lockwasher ............................................................................................................. 2

44 885870 Plate ........................................................................................................................ 1

FOOTNOTES:
a Container Handling Attachment
b Rotator Attachment
c ⇒ S/N A222E-01532X
d S/N A222E-01533X ⇒

11-36 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

11-37
 UNIT CODE A222
WORLD WIDE 04/2003

ROTATOR AND SPREADER HYDRAULIC VALVES (Figure 11-15)

HP020124

11-38 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ROTATOR AND SPREADER HYDRAULIC VALVES

ITEM PART NO. DESCRIPTION QTY

1 887148 Valve ............................................................................................................................ 1

2 1386113 Valve........................................................................................................................ 1
3 1386114 Housing ................................................................................................................... 1
4 1386115 Plug ......................................................................................................................... 1
5 a 886891 Valve ............................................................................................................................ 1
6 .. . . . Housing ................................................................................................................... 1
7 1386082 Plunger .................................................................................................................... 1
8 1386083 Valve........................................................................................................................ 2
9 887134 Relief Valve.................................................................................................................. 1
10 1386120 Valve........................................................................................................................ 1
11 1386116 O-Ring ..................................................................................................................... 1
12 1386117 O-Ring ..................................................................................................................... 1
13 1386119 O-Ring ..................................................................................................................... 1
14 1386121 Ring ......................................................................................................................... 1
15 1388157 Valve........................................................................................................................ 4
16 1386118 O-Ring................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N A222E-01532X

©2003 HYSTER COMPANY See Service Manual 11-39

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TWIST LOCK CYLINDER (Figure 11-16)

(⇒S/N A222E-01532X)

HP020125

11-40 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TWIST LOCK CYLINDER

(⇒S/N A222E-01532X)

ITEM PART NO. DESCRIPTION QTY

887004 Cylinder ....................................................................................................................... 1

1 1385705 Seal ......................................................................................................................... 1
2 1385706 Seal ......................................................................................................................... 1
3 1385707 Wiper ....................................................................................................................... 1
4 1385708 O-Ring ..................................................................................................................... 1
5 1385709 O-Ring ..................................................................................................................... 1
6 1385710 Nut........................................................................................................................... 1
7 1385711 Nut........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 11-41

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DAMPENING CYLINDER ATTACHING PARTS (Figure 11-17)

HP020126

11-42 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DAMPENING CYLINDER ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 ac 885862 Cylinder (Dampener) (☞ Figure 11-18, ☞ Figure 11-19) .......................................... 1

1 bd 888836 Cylinder ....................................................................................................................... 1
2 885863 Flange.......................................................................................................................... 2
3 885864 Spacer ......................................................................................................................... 1
4 885865 Spacer ......................................................................................................................... 1
5 885866 Pin ............................................................................................................................... 1
6 885867 Disc.............................................................................................................................. 1
7 887063 Bushing (Optional) ....................................................................................................... 4
7 887064 Bushing........................................................................................................................ 2
8 887067 Ring ............................................................................................................................. 1
9 292562 Capscrew..................................................................................................................... 12
10 296426 Washer ........................................................................................................................ 12
11 3042449 Fitting........................................................................................................................... 2
12 885140 Fitting........................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A222E-01532X
b S/N A222E-01533X ⇒
c ⇒ S/N PENDING PER ECN 99826
d S/N PENDING PER ECN 99826 ⇒

©2003 HYSTER COMPANY See Service Manual 11-43

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DAMPENING CYLINDER (Figure 11-18)

(⇒S/N A222E-01532X)

HP020127

11-44 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DAMPENING CYLINDER
(⇒S/N A222E-01532X)

ITEM PART NO. DESCRIPTION QTY

885862 Cylinder (Dampener) ................................................................................................... 1

1 1386065 Shell ........................................................................................................................ 1
2 1386066 Gland....................................................................................................................... 2
3 1386067 Rod.......................................................................................................................... 1
4 1386068 Piston ...................................................................................................................... 1
5 1386069 Rod End .................................................................................................................. 1
6 1386070 Seal ......................................................................................................................... 1
7 1386071 Wiper ....................................................................................................................... 2
8 1386072 Seal ......................................................................................................................... 2
9 1386073 Seal (Rod) ............................................................................................................... 12
10 1386074 Gasket ..................................................................................................................... 2
11 1386075 Seal (Piston)............................................................................................................ 1
12 1386076 Seal ......................................................................................................................... 1
13 1386077 Capscrew ................................................................................................................ 24
14 1386079 Snap Ring................................................................................................................ 2
15 1386080 Bearing .................................................................................................................... 1
16 1388154 Screw ...................................................................................................................... 1
17 1388155 Ring ......................................................................................................................... 2
18 1388156 Screw ...................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 11-45

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

DAMPENING CYLINDER (Figure 11-19)

(S/N A222E-01533X⇒)

24

23

22

19 HP020128

11-46 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DAMPENING CYLINDER
(S/N A222E-01533X⇒)

ITEM PART NO. DESCRIPTION QTY

888836 Cylinder ....................................................................................................................... 1

1 1473025 Fitting....................................................................................................................... 1
2 1473054 Rod (Eye) ................................................................................................................ 1
3 1473055 Capscrew ................................................................................................................ 4
4 1473056 Snap Ring................................................................................................................ 4
5 1473057 Sleeve...................................................................................................................... 1
6 1473135 Piston Rod............................................................................................................... 1
7 1473136 Tube......................................................................................................................... 1
8 1473137 Piston ...................................................................................................................... 1
9 1473138 Cylinder ................................................................................................................... 1
10 1472993 Capscrew ................................................................................................................ 2
11 1472994 Washer .................................................................................................................... 2
11 1472994 Washer .................................................................................................................... 2
12 1473139 Snap Ring................................................................................................................ 1
13 1473140 Bearing (Connection) .............................................................................................. 1
14 1473141 Capscrew ................................................................................................................ 12
15 1473143 Ring ......................................................................................................................... 2
16 1473144 Ring (Rod) ............................................................................................................... 7
17 1473145 Seal ......................................................................................................................... 1
18 1473146 Seal (Rod) ............................................................................................................... 2
19 1473147 Ring ......................................................................................................................... 2
20 1473148 Seal ......................................................................................................................... 2
21 1473149 Ring (Piston)............................................................................................................ 2
22 1473150 Seal (Piston)............................................................................................................ 1
23 1473151 Seal ......................................................................................................................... 1
24 1473152 Ring ......................................................................................................................... 2

1473142 Seal Kit (Includes Items 15-24) ................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 11-47

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

SIDE-SHIFT CYLINDER (Figure 11-20)

(⇒S/N A222E-01532X)

HP020129

11-48 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SIDE-SHIFT CYLINDER
(⇒S/N A222E-01532X)

ITEM PART NO. DESCRIPTION QTY

888998 Cylinder ....................................................................................................................... 1

1 1388196 Bushing ................................................................................................................... 4
2 1388197 Bushing ................................................................................................................... 1
3 .. . . . Bush ........................................................................................................................ 1
4 1456452 Seal ......................................................................................................................... 1
5 1382773 Insert ....................................................................................................................... 1
6 1382774 Rod End .................................................................................................................. 1
7 1382770 Retainer................................................................................................................... 1
8 1386072 Seal ......................................................................................................................... 1
9 1386071 Wiper ....................................................................................................................... 1
10 1382771 Screw ...................................................................................................................... 1
11 1382772 Nut........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 11-49

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

POWER TILT CYLINDER (Figure 11-21)

(⇒S/N A222E-01532X)

HP020131

11-50 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

POWER TILT CYLINDER

(⇒S/N A222E-01532X)

ITEM PART NO. DESCRIPTION QTY

888997 Cylinder ....................................................................................................................... 1

1 1456533 Piston ...................................................................................................................... 1
2 1456534 Cap.......................................................................................................................... 1
3 1456539 Rod End .................................................................................................................. 1
4 1456535 Screw ...................................................................................................................... 1
5 1456536 Fitting....................................................................................................................... 1
6 1456537 Seal ......................................................................................................................... 1
7 1456538 O-Ring ..................................................................................................................... 1
8 1456541 Snap Ring................................................................................................................ 4
9 1456540 Bushing ................................................................................................................... 2
10 1456542 Seal ......................................................................................................................... 1
11 1456543 Rod.......................................................................................................................... 1
12 1456544 O-Ring ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 11-51

for service procedures.
NOTES

11-52
 UNIT CODE A222
04/2003 WORLD WIDE

12 SPREADER AT TACHMENT

12 SPREADER ATTACHMENT
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 12
SPREADER ATTACHMENT

DESCRIPTION PAGE

BUMPERS.......................................................................................................................................................... 12-6
CYLINDER ASSEMBLY
FOLDING CLAMPING
INTERMODAL HANDLER......................................................................................................................... 12-41
ELECTRICAL SYSTEM
CONTAINER HANDLER ............................................................................................................................... 12-22
INTERMODAL HANDLER
SHEET 1 OF 2 .......................................................................................................................................... 12-62
SHEET 2 OF 2 .......................................................................................................................................... 12-64
FOOT ASSEMBLY
INTERMODAL HANDLER ............................................................................................................................ 12-46
HYDRAULIC CYLINDER
INTERMODAL HANDLER .................................................................................................................................. , 12-52
12-40
HYDRAULIC CYLINDER AND ATTACHING PARTS
CONTAINER HANDLER ............................................................................................................................... 12-20
INTERMODAL HANDLER ............................................................................................................................ 12-44
HYDRAULIC MOTOR AND TRANSMISSION ASSEMBLY ................................................................................ 12-8
HYDRAULIC STOP KIT...................................................................................................................................... 12-2
HYDRAULIC SYSTEM
CONTAINER HANDLER ............................................................................................................................... 12-24
INTERMODAL HANDLER
SHEET 1 OF 3 .......................................................................................................................................... 12-56
SHEET 2 OF 3 .......................................................................................................................................... 12-58
SHEET 3 OF 3 .......................................................................................................................................... 12-60
HYDRAULIC VALVE
INTERMODAL HANDLER
SHEET 1 OF 2 .......................................................................................................................................... 12-36
SHEET 2 OF 2 .......................................................................................................................................... 12-38
LEG ASSEMBLY
INTERMODAL HANDLER ............................................................................................................................ 12-48
LEG ATTACHMENT
INTERMODAL HANDLER ............................................................................................................................ 12-50
MAINFRAME
CONTAINER HANDLER ............................................................................................................................... 12-18
INTERMODAL HANDLER ............................................................................................................................ 12-54
ROTATOR ASSEMBLY
CONTAINER HANDLER
DUAL SPEED............................................................................................................................................ 12-16
INTERMODAL HANDLER ............................................................................................................................ 12-42
SIDE-SHIFT CYLINDER .................................................................................................................................. 12-10
TWIST LOCK.................................................................................................................................................... 12-28
TWIST LOCK ATTACHMENT ........................................................................................................................... 12-26
TWIST LOCK CYLINDER ................................................................................................................................ 12-30
VALVE
INTERMODAL HANDLER
SHEET 1 OF 2 .......................................................................................................................................... 12-32
SHEET 2 OF 2 .......................................................................................................................................... 12-34
ROTATOR WITH DUAL SPEED.................................................................................................................... 12-12
SPREADER TYPE........................................................................................................................................ 12-14
WEAR PADS ...................................................................................................................................................... 12-4

©2003 HYSTER COMPANY See Service Manual 12-1

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC STOP KIT (Figure 12-1)

HP020132

12-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC STOP KIT

ITEM PART NO. DESCRIPTION QTY

1460731 Stop Kit ........................................................................................................................ 1

1 6996045 Fitting....................................................................................................................... 4
2 6996114 Hose ........................................................................................................................ 2
3 6996113 Bolt .......................................................................................................................... 4
4 6996096 Solenoid Valve......................................................................................................... 1
5 6996116 Cable ....................................................................................................................... 2
6 6996111 O-Ring (Kit) ............................................................................................................. 2
7 6990060 Check Valve............................................................................................................. 1
8 6990033 Stop Assembly ........................................................................................................ 1
9 6996025 Lockwasher ............................................................................................................. 4
9 6996112 Capscrew ................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 12-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

WEAR PADS (Figure 12-2)

SUPPORT RING
OF
MAIN FRAME

REAR SUPPORT
OF
EXTENSION BEAM

12-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

WEAR PADS

ITEM PART NO. DESCRIPTION QTY

1 1332310 Wear Pad ..................................................................................................................... 20

2 6996028 Roll Pin ........................................................................................................................ 24
3 6990045 Bracket......................................................................................................................... 12
4 6996069 Washer ........................................................................................................................ 48
5 6996014 Bolt .............................................................................................................................. 48
6 6990046 Pad .............................................................................................................................. 4
7 6990047 Plate ............................................................................................................................ 4
8 6990048 Bracket......................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 12-5

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

BUMPERS (Figure 12-3)

HP020134

12-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

BUMPERS

ITEM PART NO. DESCRIPTION QTY

1461219 Bumper Assembly........................................................................................................ 1

1461284 Bumper Assembly........................................................................................................ 1
1 6996196 Bolt .......................................................................................................................... 2
1 6996247 Bolt .......................................................................................................................... 1
2 296426 Washer .................................................................................................................... 4
2 6996245 Washer .................................................................................................................... 2
3 302402 Nut........................................................................................................................... 2
3 302404 Locknut.................................................................................................................... 2
4 6990053 Bumper.................................................................................................................... 2
4 6990182 Bumper.................................................................................................................... 2
5 6996202 Washer .................................................................................................................... 2
5 6996206 Washer .................................................................................................................... 8
6 6996234 Bolt .......................................................................................................................... 4
6 6996246 Bolt .......................................................................................................................... 2
7 6996191 Nut........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 12-7

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC MOTOR AND TRANSMISSION ASSEMBLY (Figure 12-4)

HP020135

12-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC MOTOR AND TRANSMISSION ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 6996252 Hydraulic Motor............................................................................................................ 1

2 6996287 Bolt .......................................................................................................................... 2
3 6996288 Key .......................................................................................................................... 1
4 .. . . . Rotator Assembly ........................................................................................................ 1
5 292650 Capscrew ................................................................................................................ 12
6 6996291 Transmission ........................................................................................................... 2
7 6996290 Breather (Gearbox) ................................................................................................. 1
8 6996289 Breather (Brake) ...................................................................................................... 1
9 6996292 Pinion ...................................................................................................................... 2
10 6990277 Washer .................................................................................................................... 2
11 6990278 Plate ........................................................................................................................ 2
12 6996294 Bolt .......................................................................................................................... 3

6999020 Seal Kit (Includes Item 1) ............................................................................................ 1

6999021 Seal Kit (Includes Item 6) ............................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 12-9

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

SIDE-SHIFT CYLINDER (Figure 12-5)

12 14 15 16 20 17 22 HP020136

12-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

6990228 Side-Shift Cylinder (Intermodal Handler)..................................................................... 1

6990275 Side-Shift Cylinder (Container Handler) ...................................................................... 1
1 1332284 Pin ........................................................................................................................... 1
2 1332285 Spacer ..................................................................................................................... 1
3 6996205 Screw ...................................................................................................................... 2
4 6996285 Valve (Pressure) ...................................................................................................... 1
5 6990270 Body ........................................................................................................................ 1
6 1332277 Fitting....................................................................................................................... 4
7 1332283 Fitting....................................................................................................................... 2
8 6990301 Pin ........................................................................................................................... 1
9 1329441 Snap Ring.................................................................................................................... 1
10 1329442 Bushing ................................................................................................................... 1
11 302408 Nut........................................................................................................................... 1
12 320181 Washer .................................................................................................................... 1
13 1329443 Fitting....................................................................................................................... 4
14 302100 Screw ...................................................................................................................... 1
15 1329448 Nut........................................................................................................................... 1
16 1329447 Piston ...................................................................................................................... 1
17 6999016 Seal Kit .................................................................................................................... 1
18 6990231 Piston Rod............................................................................................................... 1
18 6990302 Piston Rod............................................................................................................... 1
19 6990229 Shell ........................................................................................................................ 1
20 6990230 Gland....................................................................................................................... 1
21 6990273 Nut........................................................................................................................... 1
22 6990274 Rod End .................................................................................................................. 2
23 6996286 Valve........................................................................................................................ 1
24 6996039 Clamp .......................................................................................................................... 2
24 6996416 Bolt .............................................................................................................................. 1
24 6996417 Clamp .......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-11

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

VALVE (Figure 12-6)

ROTATOR WITH DUAL SPEED

W W

HP020137

12-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

VALVE
ROTATOR WITH DUAL SPEED

ITEM PART NO. DESCRIPTION QTY

6990300 Valve ............................................................................................................................ 1

1 6996122 Screw ...................................................................................................................... 4
2 6996041 Valve (24 Volt) ......................................................................................................... 1
3 6996032 Relief Valve ............................................................................................................. 3
4 6996248 Flow Regulator ........................................................................................................ 2
5 6996249 Solenoid .................................................................................................................. 2
6 6996250 Cartridge (Directional Valve) ................................................................................... 2
7 6996251 Fitting....................................................................................................................... 3
8 6990276 Manifold................................................................................................................... 1
9 6996047 Fitting....................................................................................................................... 2
10 6996205 Screw ...................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 12-13

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

VALVE (Figure 12-7)

SPREADER TYPE

>o<
4

12-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

VALVE
SPREADER TYPE

ITEM PART NO. DESCRIPTION QTY

6990238 Valve Assembly ........................................................................................................... 1

1 6990245 Manifold................................................................................................................... 1
2 6996047 Fitting....................................................................................................................... 8
3 6996258 Fitting....................................................................................................................... 2
4 6996257 Valve........................................................................................................................ 1
5 6996259 Valve........................................................................................................................ 1
6 6996260 Solenoid .................................................................................................................. 1
7 6996127 Gauge...................................................................................................................... 1
8 6996274 Valve........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 12-15

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ROTATOR ASSEMBLY (Figure 12-8)

CONTAINER HANDLER
DUAL SPEED

pp
jgBEKl

HP020139

12-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ROTATOR ASSEMBLY
CONTAINER HANDLER
DUAL SPEED

ITEM PART NO. DESCRIPTION QTY

1 6990281 Plate ............................................................................................................................ 2

2 6996014 Bolt .............................................................................................................................. 8
3 6990282 Rotator (Top)................................................................................................................ 1
4 6996303 Switch .......................................................................................................................... 4
4 6996304 Arm .............................................................................................................................. 4
4 6996305 Bolt .............................................................................................................................. 16
4 6996306 Gland ........................................................................................................................... 4
5 6996297 Ring ............................................................................................................................. 1
6 6996307 Bolt .............................................................................................................................. 2
7 6990286 Clamp .......................................................................................................................... 1
8 6996308 Bolt .............................................................................................................................. 60
9 6996191 Nut ............................................................................................................................... 120
10 6996309 Bolt .............................................................................................................................. 60
11 6990287 Carriage....................................................................................................................... 1
12 1329442 Bushing........................................................................................................................ 2
13 6990288 Pad (Nylon).................................................................................................................. 8
14 6990289 Plate ............................................................................................................................ 8
15 302454 Pin ............................................................................................................................... 16
16 6996014 Bolt .............................................................................................................................. 24
17 6996310 Bolt .............................................................................................................................. 24
17 6996311 Nut........................................................................................................................... 24
18 6990290 Housing ....................................................................................................................... 4
19 6990199 Key............................................................................................................................... 4
20 6996021 Screw........................................................................................................................... 12
21 .. . . . Box (Indicator Light) (☞ Figure 12-11) ....................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-17

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

MAINFRAME (Figure 12-9)

CONTAINER HANDLER

1 2, 3, 4 5, 6 2, 3,4

12

° OO ooO

10

2,3,4 7 5,6 HP020140

12-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

MAINFRAME
CONTAINER HANDLER

ITEM PART NO. DESCRIPTION QTY

1 6990053 Bumper ........................................................................................................................ 2

1 6996247 Bolt (Kit) ....................................................................................................................... 2
2 6990052 Strip ............................................................................................................................. 4
3 6990051 Cover ........................................................................................................................... 4
4 6996295 Bolt .............................................................................................................................. 12
4 6996296 Lockwasher.................................................................................................................. 12
5 .. . . . Twist Lock .................................................................................................................... 2
6 .. . . . Twist Lock .................................................................................................................... 2
7 .. . . . Wear Pads ................................................................................................................... 2
8 6990056 Bracket......................................................................................................................... 2
8 6996101 Bolt .............................................................................................................................. 12
8 302402 Nut ............................................................................................................................... 12
8 6996102 Washer ........................................................................................................................ 12
8 1332281 Pin ............................................................................................................................... 4
8 6996099 Washer ........................................................................................................................ 4
8 6996100 Cotter Pin..................................................................................................................... 4
9 6990232 Cylinder (☞ Figure 12-20) ......................................................................................... 2
10 1332284 Pin ............................................................................................................................... 4
10 1332285 Spacer ......................................................................................................................... 4
10 302408 Nut ............................................................................................................................... 4
11 6990228 Side-Shift Cylinder (Intermodal Handler) (☞ Figure 12-5) ......................................... 2
11 6990275 Side-Shift Cylinder (Container Handler) (☞ Figure 12-5) .......................................... 2
12 .. . . . Rotator Assembly (☞ Figure 12-22) .......................................................................... 1
13 6990166 Bracket......................................................................................................................... 1
13 6996405 Clamp ...................................................................................................................... 1
13 6996403 Bolt .......................................................................................................................... 1
13 6996404 Clamp .......................................................................................................................... 1
13 6996394 Bolt .............................................................................................................................. 2
13 6996301 Nut ............................................................................................................................... 2
13 132860 Capscrew..................................................................................................................... 2
13 6996025 Lockwasher.................................................................................................................. 2

©2003 HYSTER COMPANY See Service Manual 12-19

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC CYLINDER AND ATTACHING PARTS (Figure 12-10)

CONTAINER HANDLER

37

HP020141

12-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC CYLINDER AND ATTACHING PARTS

CONTAINER HANDLER

ITEM PART NO. DESCRIPTION QTY

1 6990043 Extension Cylinder Assembly ...................................................................................... 2

1 356035 Bearing .................................................................................................................... 2
2 1332342 Snap Ring................................................................................................................ 2
3 1332340 Rod (Piston) ............................................................................................................ 1
4 1329440 Seal Kit .................................................................................................................... 1
5 1332349 Washer .................................................................................................................... 1
6 1332343 Ring ......................................................................................................................... 1
7 6996029 Screw ...................................................................................................................... 4
8 1332329 Guide (Ring) ............................................................................................................ 1
9 1346132 Bushing ................................................................................................................... 1
10 1332348 Gland....................................................................................................................... 1
11 1332347 Spacer ..................................................................................................................... 1
12 6996030 O-Ring ..................................................................................................................... 2
13 1332346 Piston ...................................................................................................................... 1
14 1332344 Nut........................................................................................................................... 1
15 302100 Screw ...................................................................................................................... 1
16 6996031 Bolt .............................................................................................................................. 4
17 6990022 Support ........................................................................................................................ 1
18 1332333 Pad (Nylon).................................................................................................................. 2
19 1332332 Screw........................................................................................................................... 4
20 302402 Nut ............................................................................................................................... 4
21 6996047 Fitting........................................................................................................................... 3
22 6996033 Hose ............................................................................................................................ 1
23 6996034 Hose ............................................................................................................................ 2
24 6996035 Screw........................................................................................................................... 8
25 6990018 Bracket......................................................................................................................... 2
26 6996036 Bolt .............................................................................................................................. 4
27 302400 Locknut ........................................................................................................................ 4
28 6996037 Chain ........................................................................................................................... 1
29 a 6990019 Shell............................................................................................................................. 1
30 6990020 Bracket......................................................................................................................... 1
31 6996038 Plate (Top) ................................................................................................................... 14
31 6996039 Clamp .......................................................................................................................... 28
32 6996131 Fitting........................................................................................................................... 1
33 6996040 Plug ............................................................................................................................. 2
34 6996043 Valve ............................................................................................................................ 2
35 6996045 Fitting........................................................................................................................... 2
36 1377889 Clamp .......................................................................................................................... 1
36 6996046 Screw........................................................................................................................... 2
37 6996047 Fitting........................................................................................................................... 2
38 6996048 Cable ........................................................................................................................... 1
39 6996049 Box (Interface) ............................................................................................................. 1
40 6990021 Cover ........................................................................................................................... 1
41 6996032 Relief Valve.................................................................................................................. 1
42 6996122 Screw........................................................................................................................... 8
43 6996302 Screw........................................................................................................................... 4

FOOTNOTES:
a Included In Cylinder Assembly 6990043

©2003 HYSTER COMPANY See Service Manual 12-21

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM (Figure 12-11)

CONTAINER HANDLER

ROTATOR

eneneH.
IllHn Sc®0®§ ®|BJ3=

hL?! fi

IIlINn |§dJb©P1 8H

HP020142

12-22 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
CONTAINER HANDLER

ITEM PART NO. DESCRIPTION QTY

1 6990061 Electrical Box ............................................................................................................... 1

2 6996108 Cable ........................................................................................................................... 1
3 6996078 Work Light.................................................................................................................... 2
4 6996082 Sensor ......................................................................................................................... 8
5 6996110 Cable ........................................................................................................................... 8
6 6996049 Box (Interface) ............................................................................................................. 5
7 6996073 Cable ........................................................................................................................... 2
8 6996048 Cable ........................................................................................................................... 2
9 6996116 Cable ........................................................................................................................... 8
10 6996075 Cable ........................................................................................................................... 1
11 6996109 Cable ........................................................................................................................... 1
12 6996076 Cable ........................................................................................................................... 1
13 6996117 Cable ........................................................................................................................... 3
14 6996073 Cable ........................................................................................................................... 1
15 6990223 Cable ........................................................................................................................... 1
16 6990224 Cable ........................................................................................................................... 1
17 6990225 Cable ........................................................................................................................... 1
18 6990062 Bracket (Circuit) ........................................................................................................... 1
19 6990063 Circuit Board ................................................................................................................ 1
20 6990067 Circuit Board ................................................................................................................ 1
21 6996064 Indicator Light (Yellow)................................................................................................. 2
22 6996065 Indicator Light (Green)................................................................................................. 1
23 6996066 Indicator Light (Red) .................................................................................................... 1
24 6996068 Bulb (24 Volt) ............................................................................................................... 4
25 6996067 Plug ............................................................................................................................. 1
26 6990044 Lamp Housing ............................................................................................................. 1
27 6996132 Plug ............................................................................................................................. 3
28 6996133 Plug ............................................................................................................................. 5
29 6996134 Gland (Cable) .............................................................................................................. 1
30 6990310 Box............................................................................................................................... 1
31 6990311 Circuit Board (Timer) ................................................................................................... 1
32 6996081 Relay............................................................................................................................ 5
33 6996313 Relay............................................................................................................................ 2
34 6996072 Cable ........................................................................................................................... 1
35 6996084 Box (Interface) ............................................................................................................. 1
36 6996117 Cable ........................................................................................................................... 4
37 6996414 Cable ........................................................................................................................... 4
38 6996314 Connector .................................................................................................................... 2
39 6996304 Arm .............................................................................................................................. 4
40 6996303 Switch .......................................................................................................................... 4
41 6996315 Connector .................................................................................................................... 1
42 6996316 Connector .................................................................................................................... 1
43 6996134 Gland (Cable) .............................................................................................................. 4
44 6996070 Cable ........................................................................................................................... 2
45 6996071 Cable (Electric) ............................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 12-23

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM (Figure 12-12)

CONTAINER HANDLER

EXTENSION CYLINDER

ROTATOR
TANK LINET

DRAIN
/ LINE

pram

HP020143

12-24 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
CONTAINER HANDLER

ITEM PART NO. DESCRIPTION QTY

1 6996144 Hose ............................................................................................................................ 2

2 6990232 Cylinder (☞ Figure 12-20) ......................................................................................... 2
3 6996143 Hose ............................................................................................................................ 4
4 6996141 Hose ............................................................................................................................ 2
5 6996142 Hose ............................................................................................................................ 2
6 6996342 Hose ............................................................................................................................ 1
7 6996343 Hose ............................................................................................................................ 1
8 6996344 Hose ............................................................................................................................ 1
9 6990238 Valve Assembly (☞ Figure 12-7) ............................................................................... 1
10 6996345 Hose ............................................................................................................................ 2
11 6996346 Hose ............................................................................................................................ 1
12 6996347 Hose ............................................................................................................................ 1
13 6996348 Hose ............................................................................................................................ 1
14 6996349 Hose ............................................................................................................................ 1
15 6996350 Hose ............................................................................................................................ 1
16 6996351 Hose ............................................................................................................................ 1
17 6996352 Hose ............................................................................................................................ 1
18 6996137 Hose ............................................................................................................................ 1
19 6996353 Hose ............................................................................................................................ 1
20 6996354 Hose ............................................................................................................................ 1
21 6996355 Hose ............................................................................................................................ 1
22 6990228 Side-Shift Cylinder (Intermodal Handler) (☞ Figure 12-5) ......................................... 2
22 6990275 Side-Shift Cylinder (Container Handler) (☞ Figure 12-5) .......................................... 2
23 6996406 Hose ............................................................................................................................ 2
24 6996356 Hose ............................................................................................................................ 2
25 6990270 Body ............................................................................................................................ 2
26 6990300 Valve (Rotation) (☞ Figure 12-6) ............................................................................... 1
27 .. . . . Transmission (Rotator) (☞ Figure 12-22) ................................................................... 1
28 6996357 Hose ............................................................................................................................ 1
29 6996358 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 12-25

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

TWIST LOCK ATTACHMENT (Figure 12-13)

! W///////////////////)///Mÿ

HP020144

12-26 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TWIST LOCK ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

1 6990001 Cylinder (☞ Figure 12-15) ......................................................................................... 2

2 6990002 Adjuster ....................................................................................................................... 4
3 6996001 Lockwasher.................................................................................................................. 4
4 292658 Nut ............................................................................................................................... 4
5 6996014 Bolt .............................................................................................................................. 8
6 6996003 Lockwasher.................................................................................................................. 8
7 1464457 Bracket......................................................................................................................... 2
8 6996004 Bolt .............................................................................................................................. 4
9 6996005 Bolt .............................................................................................................................. 4
10 6996006 Washer ........................................................................................................................ 12
11 6996007 Nut ............................................................................................................................... 8
12 .. . . . Twist Lock Assembly (☞ Figure 12-14) ...................................................................... 4
13 a 6996004 Bolt .............................................................................................................................. 2
14 a 6996007 Nut ............................................................................................................................... 2
15 a 6996008 Snap Ring.................................................................................................................... 2
16 a 6996009 Bearing ........................................................................................................................ 4
17 a 6990003 Housing ....................................................................................................................... 2
18 a 6990004 Indicator ....................................................................................................................... 2
19 a 6996011 Bolt .............................................................................................................................. 4
20 a 6990005 Shaft ............................................................................................................................ 2
21 302400 Locknut ........................................................................................................................ 4
22 6996006 Washer ........................................................................................................................ 4
23 6996082 Sensor ......................................................................................................................... 4
24 6996013 Bolt .............................................................................................................................. 4

FOOTNOTES:
a Used on Indicator Assembly

©2003 HYSTER COMPANY See Service Manual 12-27

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TWIST LOCK (Figure 12-14)

AZZZZZZZZZZZZZZZ

ÿÿ//Z///77//j////U//Y//Yv///////////
14 7 29 5 30
28 31 HP020145

12-28 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TWIST LOCK

ITEM PART NO. DESCRIPTION QTY

1 6990007 Pin ............................................................................................................................... 4

2 6990008 Housing ....................................................................................................................... 2
3 6996028 Roll Pin ........................................................................................................................ 8
4 6990294 Rod .............................................................................................................................. 4
5 6996082 Sensor (Seated) .......................................................................................................... 4
6 6990293 Bracket......................................................................................................................... 4
7 6990291 Bracket......................................................................................................................... 4
8 6996027 Spring .......................................................................................................................... 4
9 6990011 Pin ............................................................................................................................... 4
10 6990012 Crank (RH)................................................................................................................... 4
11 6996015 Ball Joint ...................................................................................................................... 4
12 6996016 O-Ring ......................................................................................................................... 8
13 6996018 Washer ........................................................................................................................ 8
14 6996028 Roll Pin ........................................................................................................................ 4
15 6990013 Collet ........................................................................................................................... 4
16 6999001 Bearing (Upper) ........................................................................................................... 4
17 6999002 Bearing (Lower) ........................................................................................................... 4
18 6996017 Spring .......................................................................................................................... 16
19 6996019 Bushing........................................................................................................................ 4
20 6990014 Sleeve.......................................................................................................................... 4
21 6990015 Twistlock ...................................................................................................................... 4
22 6996020 Pin ............................................................................................................................... 4
23 6996021 Screw........................................................................................................................... 4
24 6996022 Lockwasher.................................................................................................................. 4
25 6990016 Tie Rod ........................................................................................................................ 2
26 6996023 Bolt .............................................................................................................................. 16
27 6996022 Lockwasher.................................................................................................................. 16
28 6990017 Key............................................................................................................................... 4
29 6996317 Bolt .............................................................................................................................. 8
30 6996013 Bolt .............................................................................................................................. 4
31 302400 Locknut ........................................................................................................................ 4
32 6996007 Nut ............................................................................................................................... 4
33 6996319 Spring .......................................................................................................................... 4
34 6990292 Sleeve.......................................................................................................................... 4
35 6996026 Screw........................................................................................................................... 8
36 6996318 Screw........................................................................................................................... 8

6999005 Twist Lock Kit (Includes Items 1, 10, 14-24, 26-28) ..................................................... 1
6999004 Twist Lock Kit (Includes Items 10, 14-15, 21, 26-28) ................................................... 1
6999001 Bearing (Includes Item 16) .......................................................................................... 1
6999002 Bearing (Includes Item 17) .......................................................................................... 1
6999003 Sleeve Kit (Includes Items 19-20) ................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 12-29

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

TWIST LOCK CYLINDER (Figure 12-15)

n\\\\ÿ\\\\\\\\\\\N\\\ÿ

HP020146

12-30 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

TWIST LOCK CYLINDER

ITEM PART NO. DESCRIPTION QTY

6990001 Cylinder ....................................................................................................................... 1

1 6990023 Rod (Piston) ............................................................................................................ 1
2 6996050 Screw ...................................................................................................................... 8
2 6996051 Washer .................................................................................................................... 8
3 6996052 Wiper Ring............................................................................................................... 2
4 6990024 Washer .................................................................................................................... 2
5 6996053 Back-Up Ring .......................................................................................................... 2
6 6990025 Plate ........................................................................................................................ 1
7 6996054 O-Ring ..................................................................................................................... 2
8 6990026 Shell ........................................................................................................................ 1
9 1329469 O-Ring ..................................................................................................................... 1
10 6996055 Seal ......................................................................................................................... 1
11 6990027 Piston ...................................................................................................................... 1
12 6996056 Screw ...................................................................................................................... 4
13 6990028 Plate ........................................................................................................................ 1

6999006 Seal Kit (Includes Items 3, 5, 7, 9-10) ......................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-31

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

VALVE (Figure 12-16)

INTERMODAL HANDLER
SHEET 1 OF 2

180 bar

AAAAAA

vvWvV

HP020147

12-32 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

VALVE
INTERMODAL HANDLER
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

6990236 Valve Assembly ........................................................................................................... 1

1 6990237 Manifold................................................................................................................... 1
2 6996254 Fitting....................................................................................................................... 4
3 6996040 Plug ......................................................................................................................... 2
4 6996153 Valve........................................................................................................................ 2
5 6996255 Cartridge ................................................................................................................. 2
6 6996256 Solenoid .................................................................................................................. 2

©2003 HYSTER COMPANY See Service Manual 12-33

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

VALVE (Figure 12-17)

INTERMODAL HANDLER
SHEET 2 OF 2

3,7

HP020148

12-34 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

VALVE
INTERMODAL HANDLER
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

6990227 Valve Assembly ........................................................................................................... 1

1 6996271 Valve (24 Volt) ......................................................................................................... 1
2 6996192 Screw ...................................................................................................................... 1
3 6996047 Fitting....................................................................................................................... 8
4 6996272 Fitting....................................................................................................................... 2
5 6990264 Manifold................................................................................................................... 1
6 6996131 Fitting....................................................................................................................... 2
7 6996273 Fitting....................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 12-35

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC VALVE (Figure 12-18)

INTERMODAL HANDLER
SHEET 1 OF 2

13 14 15 16

HP020149

12-36 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC VALVE
INTERMODAL HANDLER
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

6990268 Valve ............................................................................................................................ 1

1 6996274 Valve........................................................................................................................ 1
2 6996275 Screw ...................................................................................................................... 4
3 6996276 Valve........................................................................................................................ 2
4 6996277 Valve (Sequence) .................................................................................................... 2
5 6996278 Screw ...................................................................................................................... 2
6 6996182 Plug ......................................................................................................................... 3
7 6990265 Body ........................................................................................................................ 1
8 6996279 Valve........................................................................................................................ 1
9 6996280 Plug ......................................................................................................................... 1
10 6996284 Valve........................................................................................................................ 1
11 6996253 Screw ...................................................................................................................... 4
12 6996041 Valve (24 Volt) ......................................................................................................... 1
13 6996047 Fitting....................................................................................................................... 3
14 6996131 Fitting....................................................................................................................... 1
15 6996273 Fitting....................................................................................................................... 1
16 6996283 Fitting....................................................................................................................... 1

6999019 Seal Kit (Includes Items 4, 8)....................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-37

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC VALVE (Figure 12-19)

INTERMODAL HANDLER
SHEET 2 OF 2

HP020150

12-38 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC VALVE
INTERMODAL HANDLER
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

6990266 Valve ............................................................................................................................ 1

1 6996274 Valve........................................................................................................................ 1
2 6996275 Screw ...................................................................................................................... 4
3 6996276 Valve........................................................................................................................ 2
4 6996277 Valve (Sequence) .................................................................................................... 2
5 6996278 Screw ...................................................................................................................... 2
6 6996182 Plug ......................................................................................................................... 3
7 6990267 Body ........................................................................................................................ 1
8 6996279 Valve........................................................................................................................ 1
9 6996280 Plug ......................................................................................................................... 1
10 6996047 Fitting....................................................................................................................... 3
11 6996131 Fitting....................................................................................................................... 1
12 6996273 Fitting....................................................................................................................... 1
13 6996283 Fitting....................................................................................................................... 1

6999019 Seal Kit (Includes Items 4, 8)....................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-39

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC CYLINDER (Figure 12-20)

INTERMODAL HANDLER

4 3
HP020151

ITEM PART NO. DESCRIPTION QTY

6990232 Cylinder ....................................................................................................................... 1

1 1329448 Nut........................................................................................................................... 1
2 302100 Screw ...................................................................................................................... 1
3 1329441 Snap Ring................................................................................................................ 2
4 1329442 Bushing ................................................................................................................... 2
5 6990233 Piston Rod............................................................................................................... 1
6 6990065 Gland....................................................................................................................... 1
7 6990066 Piston ...................................................................................................................... 1
8 6990269 Shell ........................................................................................................................ 1
9 1329443 Fitting....................................................................................................................... 4
10 6999009 Seal Kit .................................................................................................................... 1

12-40 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
04/2003
UNIT CODE A222
WORLD WIDE HVSTER
CYLINDER ASSEMBLY (Figure 12-21)
FOLDING CLAMPING
INTERMODAL HANDLER

12

HP020152

ITEM PART NO. DESCRIPTION QTY

1 1329442 Bushing........................................................................................................................ 2
2 1329441 Snap Ring.................................................................................................................... 2
3 1329443 Fitting........................................................................................................................... 4
4 6990239 Piston Rod ................................................................................................................... 1
5 1329445 Gland ........................................................................................................................... 2
6 1329447 Piston........................................................................................................................... 2
7 1329449 Seal Kit ........................................................................................................................ 2
8 302100 Screw........................................................................................................................... 2
9 1329448 Nut ............................................................................................................................... 2
10 6990240 Shell............................................................................................................................. 1
10 6990308 Shell............................................................................................................................. 1
11 6990241 Rod .............................................................................................................................. 1
12 1332277 Fitting........................................................................................................................... 4

6990250 Cylinder (Includes Item 10).......................................................................................... 1

6990226 Cylinder (Includes Item 10).......................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-41

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

ROTATOR ASSEMBLY (Figure 12-22)

INTERMODAL HANDLER

ETWfa

10,11

10,11

HP020153

12-42 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ROTATOR ASSEMBLY
INTERMODAL HANDLER

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Hydraulic Motor............................................................................................................ 2
2 6990281 Plate ............................................................................................................................ 2
3 6996014 Bolt .............................................................................................................................. 8
4 6990282 Rotator (Top)................................................................................................................ 1
5 6996297 Ring (Slewing) ............................................................................................................. 1
6 6990232 Cylinder ....................................................................................................................... 2
7 6990283 Beam ........................................................................................................................... 2
8 6990284 Carriage....................................................................................................................... 1
9 6996298 Bolt .............................................................................................................................. 60
10 6996299 Washer ........................................................................................................................ 120
11 6996191 Nut ............................................................................................................................... 120
12 6996300 Bolt .............................................................................................................................. 60
13 1332284 Pin ............................................................................................................................... 8
14 1332285 Spacer ......................................................................................................................... 8
15 320181 Washer ........................................................................................................................ 8
16 302408 Nut ............................................................................................................................... 8
17 6990288 Pad .............................................................................................................................. 8
18 6990295 Plate ............................................................................................................................ 4
19 6996014 Bolt .............................................................................................................................. 12
20 6996028 Roll Pin ........................................................................................................................ 8
21 1329442 Bushing........................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 12-43

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC CYLINDER AND ATTACHING PARTS (Figure 12-23)

INTERMODAL HANDLER

27
23
26
24

25 25

6 26 24
27
24
7

4 28

10
11 20

12

13
14
15
40
32

33

29

HP020154

12-44 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC CYLINDER AND ATTACHING PARTS

INTERMODAL HANDLER

ITEM PART NO. DESCRIPTION QTY

6990043 Extension Cylinder Assembly ...................................................................................... 2

1 356035 Bearing .................................................................................................................... 2
2 1332342 Snap Ring................................................................................................................ 2
3 1332340 Rod.......................................................................................................................... 1
4 1329440 Seal Kit .................................................................................................................... 1
5 1332349 Washer .................................................................................................................... 1
6 1332343 Ring ......................................................................................................................... 1
7 6996029 Screw ...................................................................................................................... 4
8 1332329 Guide (Ring) ............................................................................................................ 1
9 1346132 Bushing ................................................................................................................... 1
10 1332348 Gland....................................................................................................................... 1
11 1332347 Spacer ..................................................................................................................... 1
12 6996030 O-Ring ..................................................................................................................... 2
13 1332346 Piston ...................................................................................................................... 1
14 1332344 Nut........................................................................................................................... 1
15 302100 Screw ...................................................................................................................... 1
16 6996031 Bolt .............................................................................................................................. 4
17 6990022 Support ........................................................................................................................ 1
18 1332333 Pad .............................................................................................................................. 2
19 1332332 Screw........................................................................................................................... 4
20 302402 Nut ............................................................................................................................... 4
21 1332277 Fitting........................................................................................................................... 1
22 6996033 Hose ............................................................................................................................ 1
23 6996034 Hose ............................................................................................................................ 2
24 6996035 Screw........................................................................................................................... 8
25 6990018 Bracket......................................................................................................................... 2
26 6996036 Bolt .............................................................................................................................. 4
27 302400 Locknut ........................................................................................................................ 4
28 6996037 Chain ........................................................................................................................... 1
29 a 6990019 Shell............................................................................................................................. 1
30 6990020 Bracket......................................................................................................................... 1
31 6996038 Plate (Top) ................................................................................................................... 14
31 6996039 Clamp .......................................................................................................................... 28
32 6996032 Relief Valve.................................................................................................................. 1
33 6996131 Fitting........................................................................................................................... 1
34 6996045 Fitting........................................................................................................................... 4
35 6996043 Valve (24 Volt DC) ....................................................................................................... 2
36 6996096 Solenoid Valve (24 Volt DC) ........................................................................................ 1
37 6996253 Screw........................................................................................................................... 4
38 6996047 Fitting........................................................................................................................... 2
39 6996120 Valve ............................................................................................................................ 1
40 6996122 Screw........................................................................................................................... 8

FOOTNOTES:
a Included in Hydraulic Cylinder 6990043

©2003 HYSTER COMPANY See Service Manual 12-45

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

FOOT ASSEMBLY (Figure 12-24)

INTERMODAL HANDLER

25

10 11 12

23 22 21

17 18 19 20

13 14 15 16

7 8

12-46 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

FOOT ASSEMBLY
INTERMODAL HANDLER

ITEM PART NO. DESCRIPTION QTY

1 6996265 Screw........................................................................................................................... 32
2 6990256 Cover ........................................................................................................................... 4
3 6996266 Bushing........................................................................................................................ 4
4 6990257 Foot.............................................................................................................................. 4
5 6990248 Indicator ....................................................................................................................... 4
6 6990258 Spring .......................................................................................................................... 4
7 6990259 Indicator (Foot) ............................................................................................................ 4
8 6996267 Screw........................................................................................................................... 16
9 6996268 Switch (Loaded)........................................................................................................... 4
10 6990260 Sleeve.......................................................................................................................... 16
11 6996269 Washer ........................................................................................................................ 16
12 6996270 Spring .......................................................................................................................... 16
13 6990249 Cover ........................................................................................................................... 4
14 6996011 Bolt .............................................................................................................................. 16
15 6996082 Sensor (Clamped) ....................................................................................................... 8
16 6990261 Bracket......................................................................................................................... 4
17 1329443 Fitting........................................................................................................................... 4
18 6990262 Bracket......................................................................................................................... 4
19 320159 Washer ........................................................................................................................ 8
20 6996014 Bolt .............................................................................................................................. 8
21 6996265 Screw........................................................................................................................... 8
22 1377889 Clamp .......................................................................................................................... 8
23 6996048 Cable ........................................................................................................................... 4
24 .. . . . Proximity Switch .......................................................................................................... 8
25 .. . . . Leg Assembly (☞ Figure 12-25) ................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 12-47

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

LEG ASSEMBLY (Figure 12-25)

INTERMODAL HANDLER

HP020156

12-48 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

LEG ASSEMBLY
INTERMODAL HANDLER

ITEM PART NO. DESCRIPTION QTY

1 6996262 Bushing........................................................................................................................ 2
2 6990246 Arm (LH Front/RH Rear).............................................................................................. 1
2 6990247 Arm (RH Front/LH Rear).............................................................................................. 1
3 .. . . . Foot (☞ Figure 12-24) ................................................................................................ 1
4 6990248 Indicator ....................................................................................................................... 4
5 6990249 Cover ........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 12-49

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

LEG ATTACHMENT (Figure 12-26)

INTERMODAL HANDLER

12,13

HP020157

12-50 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

LEG ATTACHMENT
INTERMODAL HANDLER

ITEM PART NO. DESCRIPTION QTY

1 1332284 Pin ............................................................................................................................... 8

1 1332285 Spacer ......................................................................................................................... 8
1 302408 Nut ............................................................................................................................... 8
1 320181 Washer ........................................................................................................................ 8
2 6990226 Cylinder (☞ Figure 12-21) ......................................................................................... 1
3 6990250 Cylinder (☞ Figure 12-21) ......................................................................................... 1
4 302400 Locknut ........................................................................................................................ 8
4 6996263 Screw........................................................................................................................... 8
5 6990251 Shaft ............................................................................................................................ 4
5 6996264 Bushing........................................................................................................................ 4
6 6996197 Sensor (Fold/Unfold).................................................................................................... 8
7 1332285 Spacer ......................................................................................................................... 8
7 302408 Nut ............................................................................................................................... 8
7 320181 Washer ........................................................................................................................ 8
7 6990126 Pin ............................................................................................................................... 8
8 6990252 Bracket......................................................................................................................... 2
9 6990309 Bracket......................................................................................................................... 2
10 6990253 Shaft ............................................................................................................................ 4
11 6990232 Cylinder (☞ Figure 12-20) ......................................................................................... 4
12 .. . . . Leg Assembly (Type A) (☞ Figure 12-25) .................................................................. 1
13 .. . . . Leg Assembly (Type B) (☞ Figure 12-25) .................................................................. 1
14 6990124 Washer ........................................................................................................................ 4
15 6990254 Rod End....................................................................................................................... 4
16 6990255 Block ............................................................................................................................ 8
17 320181 Washer ........................................................................................................................ 4
18 302408 Nut ............................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 12-51

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC CYLINDER (Figure 12-27)

INTERMODAL HANDLER

ITEM PART NO. DESCRIPTION QTY

6990242 Cylinder ....................................................................................................................... 1

1 1329442 Bushing ................................................................................................................... 2
2 1329441 Snap Ring................................................................................................................ 2
3 1329443 Fitting....................................................................................................................... 2
4 302100 Screw ...................................................................................................................... 1
5 1329448 Nut........................................................................................................................... 1
6 1329447 Piston ...................................................................................................................... 1
7 6990243 Shell ........................................................................................................................ 1
8 1329445 Gland....................................................................................................................... 1
9 6990244 Piston Rod............................................................................................................... 1
10 1329449 Seal Kit .................................................................................................................... 1

12-52 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
NOTES

12-53
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

MAINFRAME (Figure 12-28)

INTERMODAL HANDLER

HP020159

12-54 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

MAINFRAME
INTERMODAL HANDLER

ITEM PART NO. DESCRIPTION QTY

1 6990051 Cover ........................................................................................................................... 4

2 6990052 Strip ............................................................................................................................. 4
3 6996295 Bolt .............................................................................................................................. 12
3 6996296 Lockwasher.................................................................................................................. 12
4 .. . . . Twist Lock Arrangement (☞ Figure 12-14) ................................................................ 2
5 .. . . . Twist Lock Assembly (☞ Figure 12-14) ...................................................................... 2
6 6990232 Cylinder (☞ Figure 12-27) ......................................................................................... 2
7 .. . . . Wear Pads (☞ Figure 12-2) ....................................................................................... 2
8 .. . . . Leg Attachment (☞ Figure 12-26) ............................................................................. 4
9 6990232 Cylinder (Folding) (☞ Figure 12-27) .......................................................................... 4
10 .. . . . Foot (Assembly) (☞ Figure 12-24) ............................................................................. 4
11 .. . . . Rotator Assembly (☞ Figure 12-22) .......................................................................... 1
12 .. . . . Leg Assembly (☞ Figure 12-25) ................................................................................ 4
13 6990228 Side-Shift Cylinder (☞ Figure 12-5) ........................................................................... 2
13 6990275 Side-Shift Cylinder (☞ Figure 12-5) ........................................................................... 2
14 887066 Motor (☞ Figure 11-3) ............................................................................................... 1
15 132860 Capscrew..................................................................................................................... 2
15 6990166 Bracket......................................................................................................................... 1
15 6996025 Lockwasher.................................................................................................................. 2
15 6996301 Nut ............................................................................................................................... 2
15 6996394 Bolt .............................................................................................................................. 2
15 6996403 Bolt .............................................................................................................................. 1
15 6996404 Clamp .......................................................................................................................... 1
15 6996405 Clamp .......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-55

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM (Figure 12-29)

INTERMODAL HANDLER
SHEET 1 OF 3

HP020160

12-56 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
INTERMODAL HANDLER
SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Valve Assembly (☞ Figure 12-16) ............................................................................. 2

2 6996359 Hose ............................................................................................................................ 6
3 6990307 Manifold ....................................................................................................................... 2
4 .. . . . Valve Assembly (☞ Figure 12-16) ............................................................................. 2
5 6996360 Hose ............................................................................................................................ 1
6 6996361 Hose ............................................................................................................................ 1
7 6996143 Hose ............................................................................................................................ 4
8 6996144 Hose ............................................................................................................................ 2
9 6990228 Side-Shift Cylinder (Intermodal Handler) (☞ Figure 11-20) ....................................... 2
9 6990275 Side-Shift Cylinder (Container Handler) ...................................................................... 2
10 6990232 Cylinder (☞ Figure 12-27) ......................................................................................... 2
11 6996362 Hose ............................................................................................................................ 1
12 6996363 Hose ............................................................................................................................ 1
13 6996114 Hose ............................................................................................................................ 4
14 6990232 Cylinder (☞ Figure 12-20) ......................................................................................... 2
15 6996364 Hose ............................................................................................................................ 2
16 6996365 Hose ............................................................................................................................ 2
17 6996366 Hose ............................................................................................................................ 1
18 6996367 Hose ............................................................................................................................ 1
19 6996368 Hose ............................................................................................................................ 1
20 6996369 Hose ............................................................................................................................ 1
21 6996370 Hose ............................................................................................................................ 2
22 6996371 Hose ............................................................................................................................ 1
23 6996372 Hose ............................................................................................................................ 1
24 6996373 Hose ............................................................................................................................ 2
25 6996374 Hose ............................................................................................................................ 2
26 6996356 Hose ............................................................................................................................ 2
27 6990236 Valve Assembly (☞ Figure 12-16) ............................................................................. 1
28 6990001 Cylinder (☞ Figure 12-15) ......................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 12-57

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM (Figure 12-30)

INTERMODAL HANDLER
SHEET 2 OF 3

,0" 1
[1

FOLDING 26
CYLINDER

23 20 FOLDING
CYLINDER

FOLDING/CLAMPING CYLINDER
22
23

FOLDING/CLAMPING CYLINDER

23
24
FOLDING/CLAMPING CYLINDER
25

23 29 27
24 28
FOLDING
26 CYLINDER

FOLDING
CYLINDER

U. J
30 31 32 33 HP020161

12-58 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
INTERMODAL HANDLER
SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Folding Cylinder (☞ Figure 12-21) ............................................................................. 1

2 6996375 Hose ............................................................................................................................ 4
3 6996376 Hose ............................................................................................................................ 4
4 6996335 Hose ............................................................................................................................ 8
5 6996336 Hose ............................................................................................................................ 4
6 6996337 Hose ............................................................................................................................ 4
7 6996338 Hose ............................................................................................................................ 8
8 6996377 Hose ............................................................................................................................ 1
9 6996378 Hose ............................................................................................................................ 2
10 6990236 Valve Assembly (☞ Figure 12-16) ............................................................................. 2
11 6996339 Hose ............................................................................................................................ 2
12 6996340 Hose ............................................................................................................................ 2
13 6996379 Hose ............................................................................................................................ 1
14 6996380 Hose ............................................................................................................................ 1
15 6990236 Valve Assembly (☞ Figure 12-16) ............................................................................. 2
16 6996381 Hose ............................................................................................................................ 1
17 6996379 Hose ............................................................................................................................ 2
18 6996382 Hose ............................................................................................................................ 2
19 6996383 Hose ............................................................................................................................ 1
20 6996384 Hose ............................................................................................................................ 1
21 6996385 Hose ............................................................................................................................ 1
22 6996386 Hose ............................................................................................................................ 1
23 .. . . . Folding and Clamping Cylinder (☞ Figure 12-21) ...................................................... 4
24 6996387 Hose ............................................................................................................................ 2
25 6996388 Hose ............................................................................................................................ 1
26 6990236 Valve Assembly (☞ Figure 12-16) ............................................................................. 2
27 6996389 Hose ............................................................................................................................ 1
28 6996390 Hose ............................................................................................................................ 1
29 6996341 Hose ............................................................................................................................ 1
30 6996391 Hose ............................................................................................................................ 1
31 6996392 Hose ............................................................................................................................ 1
32 6996393 Hose ............................................................................................................................ 1
33 6996415 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 12-59

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

HYDRAULIC SYSTEM (Figure 12-31)

INTERMODAL HANDLER
SHEET 3 OF 3

22

oo

__
ii ii
i

_
1

14

TT Ol

20
17
\JSiIL
(3

s>

HP020162

12-60 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

HYDRAULIC SYSTEM
INTERMODAL HANDLER
SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY

1 6990001 Cylinder (Pendular) (☞ Figure 12-15) ........................................................................ 4

2 6996395 Hose ............................................................................................................................ 2
3 6996387 Hose ............................................................................................................................ 2
4 6996358 Hose ............................................................................................................................ 1
5 6996349 Hose ............................................................................................................................ 1
6 6996348 Hose ............................................................................................................................ 1
7 6990236 Valve Assembly (☞ Figure 12-16) ............................................................................. 1
8 6996354 Hose ............................................................................................................................ 1
9 6996350 Hose ............................................................................................................................ 1
10 6996344 Hose ............................................................................................................................ 2
11 6996396 Hose ............................................................................................................................ 1
12 6996397 Hose ............................................................................................................................ 1
13 6996398 Hose ............................................................................................................................ 1
14 .. . . . Rotator Assembly (☞ Figure 12-22) .......................................................................... 1
15 887066 Motor (☞ Figure 11-3) ............................................................................................... 1
16 6996399 Hose ............................................................................................................................ 2
17 6996400 Hose ............................................................................................................................ 2
18 6990236 Valve Assembly (☞ Figure 12-16) ............................................................................. 1
19 6996401 Hose ............................................................................................................................ 1
20 6996402 Hose ............................................................................................................................ 1
21 .. . . . Valve Assembly (☞ Figure 12-16) ............................................................................. 1
22 6996357 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 12-61

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM (Figure 12-32)

INTERMODAL HANDLER
SHEET 1 OF 2

12
ROTATOR 11
6 9 10
•pd'ÿd§oI

•PDÿD§

22,24 21,24

iron: teDsQs;
lÿPDM

HP020163

12-62 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
INTERMODAL HANDLER
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 6996312 Box............................................................................................................................... 1
2 6996094 Terminal ....................................................................................................................... 20
3 6996081 Relay............................................................................................................................ 5
4 6996313 Relay............................................................................................................................ 2
5 6996321 Relay (Timer) ............................................................................................................... 1
6 6996322 Terminal ....................................................................................................................... 20
7 6996092 Terminal ....................................................................................................................... 8
8 6990303 Cable Assembly........................................................................................................... 1
9 6996072 Cable ........................................................................................................................... 1
10 6996076 Cable ........................................................................................................................... 1
11 6996084 Box (Interface) ............................................................................................................. 1
12 6996117 Cable ........................................................................................................................... 4
13 6996303 Switch .......................................................................................................................... 4
14 6996304 Arm .............................................................................................................................. 4
15 6996049 Box (Interface) ............................................................................................................. 3
16 6990304 Cable ........................................................................................................................... 2
17 6996071 Cable (Electric) ............................................................................................................ 2
18 6996070 Cable ........................................................................................................................... 1
19 6996314 Connector .................................................................................................................... 3
20 6996067 Plug ............................................................................................................................. 1
21 6996064 Indicator Light (Yellow)................................................................................................. 2
22 6996066 Indicator Light (Red) .................................................................................................... 1
23 6996065 Indicator Light (Green)................................................................................................. 1
24 6996068 Bulb (24 Volt) ............................................................................................................... 4
25 6990049 Light Assembly ............................................................................................................ 1
26 6996323 Cable Assembly........................................................................................................... 1
27 6996324 Housing ....................................................................................................................... 1
28 6996325 Plug ............................................................................................................................. 1
29 6996323 Cable Assembly........................................................................................................... 1
30 6996326 Gland (Cable) .............................................................................................................. 1
31 6996133 Plug ............................................................................................................................. 16
32 6996132 Plug ............................................................................................................................. 4
33 6996327 Box............................................................................................................................... 1
34 6990067 Circuit Board ................................................................................................................ 1
35 6990297 Relay............................................................................................................................ 1
36 6996081 Relay............................................................................................................................ 18
37 6996085 Relay (Timer) ............................................................................................................... 2
38 6996092 Terminal ....................................................................................................................... 33
39 6996328 Terminal ....................................................................................................................... 59
40 6990298 Circuit Board ................................................................................................................ 2
41 6996078 Work Light.................................................................................................................... 4
42 6990305 Cable Assembly........................................................................................................... 2
43 6996268 Switch (Loaded)........................................................................................................... 4
44 6996082 Sensor (Clamped) ....................................................................................................... 8
45 6996407 Cable Assembly........................................................................................................... 1
46 6996048 Cable ........................................................................................................................... 4
47 6990306 Cable Assembly........................................................................................................... 1
48 6996408 Cable Assembly........................................................................................................... 1
49 6996094 Terminal ....................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 12-63

for service procedures.
HVSTER UNIT CODE A222
WORLD WIDE 04/2003

ELECTRICAL SYSTEM (Figure 12-33)

INTERMODAL HANDLER
SHEET 2 OF 2

13 14

[EXTENSION CYLINDER
[EXTENSION CYLINDER!

HOT
TEB

17 18 19 17 19 18 17
17 18 19 19 18 17

HP020164

12-64 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

ELECTRICAL SYSTEM
INTERMODAL HANDLER
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 6996049 Box (Interface) ............................................................................................................. 11

2 6996116 Cable ........................................................................................................................... 2
3 6990299 Box (Interface) ............................................................................................................. 1
4 6996329 Switch .......................................................................................................................... 2
5 6996330 Proximity Sensor.......................................................................................................... 8
6 6996082 Sensor ......................................................................................................................... 8
7 6996331 Cable Assembly........................................................................................................... 1
8 6996332 Cable Assembly........................................................................................................... 1
9 6996409 Cable Assembly........................................................................................................... 1
10 6996410 Cable Assembly........................................................................................................... 1
11 6996072 Cable ........................................................................................................................... 1
12 6996333 Cable Assembly........................................................................................................... 1
13 6996411 Cable Assembly........................................................................................................... 2
14 6996334 Cable Assembly........................................................................................................... 2
15 6996048 Cable ........................................................................................................................... 4
16 6996110 Cable ........................................................................................................................... 8
17 6996412 Cable Assembly........................................................................................................... 9
18 6996413 Cable Assembly........................................................................................................... 4
19 6996117 Cable ........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 12-65

for service procedures.
NOTES

12-66
 UNIT CODE A222
04/2003 WORLD WIDE

13 OPTIONS

13 OPTIONS
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 13
OPTIONS

DESCRIPTION PAGE

DRIVE TIRE AND WHEEL

18.00 X 25 X 40 PLY PREMIUM
RS45-30CH, RS45-27IH ............................................................................................................................. 13-4
18.00 X 33 X 32 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .................................................................................... 13-6
STANDARD
RS45-30CH, RS45-27IH ............................................................................................................................. 13-2
STEER TIRE AND WHEEL
18.00 X 25 X 40 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .................................................................................. 13-10
18.00 X 33 X 32 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .................................................................................. 13-12
STANDARD
RS45-30CH, RS45-27IH ............................................................................................................................. 13-8

©2003 HYSTER COMPANY See Service Manual 13-1

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DRIVE TIRE AND WHEEL (Figure 13-1)

STANDARD
RS45-30CH, RS45-27IH

HP000523

13-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DRIVE TIRE AND WHEEL

STANDARD
RS45-30CH, RS45-27IH

ITEM PART NO. DESCRIPTION QTY

1 1453597 Tire .............................................................................................................................. 4

2 1391555 Rim Assembly.............................................................................................................. 4
3 1392398 Rim Base................................................................................................................. 1
4 1392397 Flange ..................................................................................................................... 2
5 1374132 Lockring................................................................................................................... 1
6 1374133 Seat ......................................................................................................................... 1
7 887413 Spacer Band ................................................................................................................ 2
7 1490304 Spacer Band ................................................................................................................ 2
8 160278 Valve ............................................................................................................................ 4
9 160279 Valve ............................................................................................................................ 2
10 887414 Wedge Band ................................................................................................................ 2
10 1471572 Wedge Band ................................................................................................................ 2
11 160286 O-Ring ......................................................................................................................... 4
12 .. . . . Nut and Clamp (☞ Figure 6-2) ................................................................................... AR
13 1392396 Driver ........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DRIVE TIRE AND WHEEL (Figure 13-2)

18.00 X 25 X 40 PLY PREMIUM
RS45-30CH, RS45-27IH

HP000524

13-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DRIVE TIRE AND WHEEL

18.00 X 25 X 40 PLY PREMIUM
RS45-30CH, RS45-27IH

ITEM PART NO. DESCRIPTION QTY

1 887417 Tire .............................................................................................................................. 4

2 1391555 Rim Assembly.............................................................................................................. 4
3 1392398 Rim Base................................................................................................................. 1
4 1392397 Flange ..................................................................................................................... 1
5 1374133 Seat ......................................................................................................................... 1
6 1392396 Driver....................................................................................................................... 1
7 1392392 Lug .......................................................................................................................... 1
8 1374132 Lockring................................................................................................................... 1
9 160286 O-Ring ......................................................................................................................... 4
10 160278 Valve ............................................................................................................................ 4
11 160279 Valve ............................................................................................................................ 2
12 1471572 Wedge Band ................................................................................................................ 2
13 240969 Spacer ......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 13-5

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

DRIVE TIRE AND WHEEL (Figure 13-3)

18.00 X 33 X 32 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH

HP000525

13-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

DRIVE TIRE AND WHEEL

18.00 X 33 X 32 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH

ITEM PART NO. DESCRIPTION QTY

1 1453598 Tire .............................................................................................................................. 4

2 887372 Wheel .......................................................................................................................... 4
3 .. . . . Base ........................................................................................................................ 1
4 885175 Flange ..................................................................................................................... 2
5 .. . . . Lock Ring ................................................................................................................ 1
6 .. . . . Bead Seal................................................................................................................ 1
7 887413 Spacer Band ................................................................................................................ 2
8 160278 Valve ............................................................................................................................ 4
9 160279 Valve ............................................................................................................................ 2
10 887414 Wedge Band ................................................................................................................ 2
11 885115 O-Ring ......................................................................................................................... 4
12 .. . . . Nut and Clamp (☞ Figure 6-2) ................................................................................... AR
13 1392396 Driver ........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-7

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

STEER TIRE AND WHEEL (Figure 13-4)

STANDARD
RS45-30CH, RS45-27IH

HP000526

13-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

STEER TIRE AND WHEEL

STANDARD
RS45-30CH, RS45-27IH

ITEM PART NO. DESCRIPTION QTY

1 1453597 Tire .............................................................................................................................. 2

2 1391555 Rim Assembly.............................................................................................................. 2
3 1392398 Rim Base................................................................................................................. 1
4 1392397 Flange ..................................................................................................................... 2
5 1374132 Lockring................................................................................................................... 1
6 1374133 Seat ......................................................................................................................... 1
7 160278 Valve ............................................................................................................................ 2
8 160286 O-Ring ......................................................................................................................... 2
9 887423 Clamp .......................................................................................................................... 2
10 2026098 Nut ............................................................................................................................... 24
11 1392396 Driver ........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-9

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

STEER TIRE AND WHEEL (Figure 13-5)

18.00 X 25 X 40 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH

HP000527

13-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

STEER TIRE AND WHEEL

18.00 X 25 X 40 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH

ITEM PART NO. DESCRIPTION QTY

1 887417 Tire .............................................................................................................................. 2

2 1391555 Rim Assembly.............................................................................................................. 2
3 1392398 Rim Base................................................................................................................. 1
4 1392397 Flange ..................................................................................................................... 2
5 1374132 Lockring................................................................................................................... 1
6 1374133 Seat ......................................................................................................................... 1
7 160278 Valve ............................................................................................................................ 2
8 160286 O-Ring ......................................................................................................................... 2
9 887423 Clamp .......................................................................................................................... 2
10 2026098 Nut ............................................................................................................................... 48
11 1392396 Driver ........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-11

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

STEER TIRE AND WHEEL (Figure 13-6)

18.00 X 33 X 32 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH

HP000528

13-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

STEER TIRE AND WHEEL

18.00 X 33 X 32 PLY PREMIUM
RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH

ITEM PART NO. DESCRIPTION QTY

1 1453598 Tire .............................................................................................................................. 2

2 887372 Wheel .......................................................................................................................... 2
3 .. . . . Base ........................................................................................................................ 1
4 885175 Flange ..................................................................................................................... 2
5 .. . . . Lock Ring ................................................................................................................ 1
6 .. . . . Bead Seal................................................................................................................ 1
7 160278 Valve ............................................................................................................................ 2
8 885115 O-Ring ......................................................................................................................... 2
9 887423 Clamp .......................................................................................................................... 2
10 2026098 Nut ............................................................................................................................... 48
11 1392396 Driver ........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-13

for service procedures.
NOTES

13-14
 UNIT CODE A222
04/2003 WORLD WIDE

14 NUMERICAL INDEX
 UNIT CODE A222
04/2003 WORLD WIDE

SECTION 14
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
12881 2-117 11 15134 3-3 8 15860 5-25 10 16798 2-117 18
2-119 10 3-7 45 5-31 49 2-119 15
12921 7-7 8 3-11 8 15866 9-17 6 16805 3-3 22
14385 5-27 12 15135 3-3 9 15894 5-17 17 3-11 22
14388 2-117 17 3-11 9 16085 5-13 1 5-5 22
2-119 14 15154 1-3 28 16165 2-117 8 5-7 15
14494 3-3 1 3-3 10 2-119 7 16815 6-23 11
3-8 54 3-11 10 16187 4-73 43 8-17 26
3-11 1 9-22 96 4-90 47 16818 2-119 13
3-15 1 9-25 41 4-102 50 16830 5-9 38
9-21 49 15155 3-3 11 16374 5-25 1 16883 3-3 23
9-25 46 3-11 11 16378 1-3 26 3-11 23
9-30 65 5-25 2 16483 5-5 21 9-21 2
9-33 42 15156 1-3 29 5-27 32 9-26 53
14512 2-117 33 1-29 30 16484 5-29 12 16909 3-3 24
5-7 4 2-119 35 5-31 11 3-11 24
14555 2-117 34 3-3 12 16485 5-31 8 16918 3-3 25
5-7 3 3-7 47 5-31 17 3-11 25
14561 3-3 2 3-11 12 16486 5-31 39 16955 3-3 26
3-11 2 5-5 23 16538 9-30 55 3-11 26
14591 5-9 7 5-7 14 9-33 50 9-30 57
14594 5-27 19 5-9 14 16540 3-3 13 9-33 49
14595 5-25 34 5-9 17 3-11 13 16969 3-3 27
14668 9-21 33 5-27 8 16541 3-3 14 3-7 16
9-25 22 5-31 38 3-11 14 3-11 27
14674 9-21 1 15157 5-19 25 16543 3-3 17 16970 3-3 28
9-25 44 5-25 30 3-11 17 3-11 28
14686 3-8 53 5-27 24 16544 3-3 15 16987 3-3 29
3-15 2 5-35 16 3-11 15 3-11 29
9-30 79 9-18 81 16547 5-27 7 5-7 20
9-33 41 15158 5-7 13 16558 3-3 16 16989 3-3 30
14696 9-13 38 5-9 36 3-7 14 3-11 30
9-21 20 5-13 2 3-11 16 16992 3-7 31
9-29 33 5-13 17 9-22 89 3-15 4
9-33 38 15160 2-113 14 9-26 60 9-23 128
15005 3-7 20 15176 1-29 36 16559 3-3 18 9-29 32
15011 3-3 3 15224 6-19 16 3-11 18 9-33 46
3-11 3 8-13 8 16561 3-3 19 9-37 34
15054 3-3 4 8-15 15 3-11 19 16993 9-22 66
3-11 4 15245 1-15 28 9-30 70 9-26 52
9-22 95 15248 7-7 35 9-34 51 9-29 31
9-25 39 15316 5-25 28 16562 3-3 20 9-33 45
15055 3-3 5 6-3 4 3-7 41 16999 3-3 31
3-11 5 6-7 6 3-11 20 3-11 31
15056 1-3 27 6-7 29 3-15 3 17038 3-3 32
3-7 46 6-17 2 5-7 5 3-11 32
15058 3-3 6 6-21 2 16570 3-11 21 17043 5-7 9
3-11 6 6-23 8 16597 9-23 103 9-14 63
15127 3-3 7 8-17 7 9-25 38 9-22 72
3-11 7 15370 5-25 29 16602 6-3 17 9-26 51
9-22 94 15483 6-23 28 16656 5-31 36 9-33 44
9-25 40 8-17 25 16745 3-3 21 17049 9-22 88
©2003 HYSTER COMPANY See Service Manual 14-1
for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-26 55 17637 1-41 10 26282 4-105 16 2-119 6

17054 3-7 40 17753 5-7 19 4-107 34 113586 7-7 17
3-15 5 9-22 91 4-109 16 114826 6-7 9
9-23 136 9-26 59 30109 6-3 7 6-17 3
9-37 35 17764 9-13 6 30368 9-23 135 117265 3-3 49
17061 3-3 33 17765 5-5 8 9-37 32 3-7 1
3-11 33 5-7 11 30374 3-7 35 3-12 97
9-21 5 9-13 1 3-15 11 119055 2-117 32
9-26 57 9-17 7 35504 5-27 11 2-119 25
9-27 115 9-30 92 42598 1-49 3 120779 3-7 17
17062 3-3 34 9-34 56 55287 9-13 7 3-11 49
3-11 34 17772 5-5 7 9-18 66 9-22 54
17063 3-3 35 5-7 8 9-21 43 9-26 64
3-11 35 17776 3-3 38 9-26 90 125428 6-3 28
9-26 56 3-11 38 57664 9-17 2 6-3 37
17066 3-7 33 5-7 17 58914 11-17 22 6-3 47
3-15 6 9-21 4 61056 9-5 12 127045 2-115 28
9-23 127 9-25 49 9-14 51 2-117 19
9-30 63 9-27 116 71368 2-129 11 2-119 16
9-33 47 17777 3-3 39 79481 6-3 18 127852 1-29 38
9-37 36 3-11 39 79482 6-3 19 129563 1-45 18
17085 1-45 16 17783 3-3 40 79483 6-3 21 2-119 26
1-47 5 3-8 55 6-11 20 3-3 50
17215 2-119 12 3-11 40 79976 5-9 34 3-11 50
17218 3-3 36 3-15 10 83846 3-7 42 129887 4-33 11
3-11 36 9-21 48 3-15 12 4-39 18
3-15 7 9-25 48 9-30 56 4-41 13
9-23 114 9-30 64 9-33 48 130625 5-9 35
9-25 50 9-33 43 86007 6-7 8 5-27 34
17306 3-8 52 18196 9-35 121 6-12 54 130845 1-29 32
3-15 8 18471 3-3 41 6-17 7 2-117 9
17314 2-117 20 3-11 41 88291 9-30 61 2-119 8
2-119 18 9-22 93 88587 6-4 52 130849 6-3 20
17318 3-7 50 9-25 37 6-11 3 130850 6-3 5
17319 3-3 37 18475 3-3 42 90937 1-41 6 130851 6-3 5
3-8 51 3-11 42 92861 5-5 9 130852 6-3 5
3-11 37 18482 3-3 43 9-13 2 131136 9-17 13
3-15 9 3-11 43 9-17 9 131460 3-4 51
9-23 115 18515 3-3 44 97540 3-7 30 3-12 51
9-25 45 3-11 44 3-15 13 131878 2-125 11
17343 2-117 13 18518 3-3 45 100154 5-29 8 2-127 3
17513 9-13 23 3-11 45 102906 3-3 46 2-129 6
9-21 21 18542 3-7 44 3-11 46 132131 4-17 11
9-25 42 18545 2-119 36 110174 3-3 47 132450 6-3 2
9-29 21 5-9 16 3-11 47 132451 6-3 3
9-33 39 18557 5-35 17 110322 9-37 18 6-4 59
17514 9-18 79 18588 5-7 12 111326 3-3 48 6-7 35
9-22 65 5-9 37 3-11 48 6-21 12
17599 9-17 36 18602 2-113 13 3-15 14 6-23 4
17629 9-18 59 18631 2-113 18 111330 2-115 23 8-17 4
17635 9-21 23 18635 2-113 4 112989 2-115 10 132461 6-3 43
9-35 105 24092 5-5 24 2-117 7 132462 6-3 6

14-2 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

132463 6-3 10 4-101 22 156133 2-117 16 177948 9-35 122

132464 6-3 11 4-102 66 156510 2-117 37 177949 5-5 11
132476 6-3 13 4-105 32 2-119 20 9-18 82
6-12 30 5-7 30 159367 2-113 16 178119 9-21 25
132860 2-107 30 7-11 24 159368 2-113 17 9-29 25
2-125 16 9-25 29 159708 5-31 50 9-33 4
11-13 24 10-7 9 160266 9-5 11 180979 9-30 71
12-19 13 136703 9-22 82 9-13 50 9-34 61
12-55 15 136704 9-29 26 9-31 93 181048 4-60 3
133483 4-47 9 9-33 24 9-34 53 184657 2-119 17
133484 2-115 34 11-4 80 160278 13-3 8 184761 3-4 55
134881 2-129 3 136749 1-7 23 13-5 10 3-12 55
134976 2-117 39 1-35 25 13-7 8 9-30 62
2-119 23 1-37 8 13-9 7 9-34 52
136681 1-3 32 1-37 21 13-11 7 189369 3-4 56
1-45 11 1-37 35 13-13 7 3-7 7
2-107 13 1-41 5 160279 13-3 9 190757 9-17 20
2-115 14 1-43 5 13-5 11 9-21 11
11-17 11 1-43 13 13-7 9 9-26 61
11-23 10 1-43 26 160286 13-3 11 9-30 82
11-25 10 2-123 22 13-5 9 191534 1-11 27
11-33 17 2-125 15 13-9 8 195356 3-13 97
11-35 25 3-19 4 13-11 8 196898 2-117 15
136687 1-15 26 4-73 29 163873 6-3 39 197068 9-23 122
1-43 30 4-89 16 163874 6-3 40 199917 9-22 60
3-7 11 4-101 34 6-12 28 9-26 89
4-17 10 136985 1-33 14 164227 1-41 4 9-29 42
4-79 44 1-35 18 165278 3-4 53 9-34 84
4-101 29 4-19 19 3-12 53 200454 5-5 10
4-107 13 4-77 11 167194 6-7 40 200469 6-7 24
9-37 22 4-93 18 167201 6-7 18 6-21 20
11-4 92 4-102 64 167900 3-4 54 201757 2-117 10
136692 1-3 41 4-105 30 3-12 54 2-119 9
1-13 13 7-7 28 168718 2-115 26 201776 3-4 57
1-17 21 9-21 26 2-117 14 3-7 48
1-17 26 9-25 24 169230 2-115 38 3-15 15
1-19 8 9-33 22 169787 9-21 13 201779 3-4 58
1-31 12 137852 3-19 7 9-26 88 3-12 56
1-31 19 138811 3-4 52 9-29 4 201797 2-117 12
1-33 16 3-12 52 9-34 83 2-119 11
1-35 20 139140 1-29 25 174007 1-55 8 201953 4-47 7
1-37 24 140597 5-27 17 174413 2-117 28 203899 5-5 29
2-115 29 141276 2-107 27 176134 6-3 44 206150 9-23 110
2-117 25 141331 2-107 28 176455 1-49 14 9-26 58
3-15 18 141501 6-3 30 176640 1-45 10 208646 6-7 3
4-19 16 144067 9-21 24 4-13 4 6-17 5
4-19 21 9-29 23 4-19 30 208800 6-21 28
4-19 27 9-33 3 11-23 13 6-21 30
4-74 52 154781 6-7 2 177051 5-22 42 208810 6-21 27
4-77 13 6-17 5 6-4 64 6-21 31
4-90 57 155113 9-21 19 6-14 4 208816 6-21 9
4-93 20 9-34 58 177946 3-7 21 210641 9-30 90

©2003 HYSTER COMPANY See Service Manual 14-3

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-34 82 222440 5-27 29 10-3 35 292426 10-7 6

210642 9-30 89 222517 9-23 116 252793 2-107 24 292500 4-74 62
9-34 85 9-25 47 257241 4-73 46 4-89 22
210846 3-4 59 222531 9-17 1 4-90 51 4-101 40
3-12 57 222536 9-18 67 4-101 21 292501 1-3 30
213617 9-17 12 9-21 40 258590 3-15 21 1-7 18
9-29 15 227168 4-79 7 260773 9-22 98 1-15 25
9-34 54 4-95 2 9-27 119 3-7 26
214195 6-17 4 4-107 23 264134 6-14 5 4-17 8
216877 1-3 42 230408 6-3 42 7-7 38 292503 9-23 121
1-13 14 233693 5-31 9 9-63 28 292509 9-23 123
1-17 27 5-31 16 268619 9-30 59 9-37 37
1-31 9 235691 5-29 13 9-34 86 292511 11-4 88
1-33 5 5-31 10 269159 4-107 20 292512 3-12 59
1-37 10 238197 3-4 60 272252 6-3 15 3-15 20
2-107 31 3-12 96 273969 6-7 14 9-25 26
2-109 10 238289 4-24 3 6-21 10 292513 1-3 33
2-117 30 238950 1-55 29 280582 6-3 12 1-17 20
2-123 19 239503 1-3 40 6-12 29 11-17 39
10-3 14 1-7 19 284475 1-35 17 292514 1-4 54
221358 2-113 5 1-45 13 284521 2-115 32 1-13 17
221359 6-4 60 2-115 17 2-117 24 1-31 13
221435 6-3 14 3-4 61 2-129 12 1-33 8
221532 9-9 19 3-12 58 286132 6-3 35 2-121 11
221563 9-17 4 3-19 5 287814 10-3 16 3-7 24
221676 6-23 12 4-19 11 287816 1-43 29 4-19 25
221707 1-29 27 4-73 32 3-7 10 4-73 39
221710 5-19 26 4-74 58 4-101 28 4-89 44
5-27 5 4-77 21 11-4 93 4-101 8
221717 6-7 26 4-77 28 287817 1-15 15 11-17 26
6-21 11 4-89 19 287837 9-17 3 11-35 42
221767 8-17 27 4-89 25 287851 1-3 31 292515 1-17 35
221769 6-14 2 4-93 30 1-17 19 1-31 27
221777 2-113 15 4-101 14 1-37 47 1-37 23
222023 1-29 31 4-101 37 2-117 27 2-127 9
222029 1-55 26 4-105 4 2-119 28 11-17 5
222261 1-41 11 4-111 35 4-111 34 292519 3-4 62
1-45 6 9-22 79 10-9 5 3-7 28
1-47 2 9-25 30 11-4 87 292521 1-3 34
1-49 2 9-29 28 287854 1-13 15 292522 2-121 12
222278 9-13 30 9-33 30 1-31 10 292526 2-123 26
9-21 22 9-37 40 1-31 23 292527 1-3 35
9-25 21 10-9 13 2-111 17 1-17 22
9-33 21 11-4 82 5-7 27 2-123 21
222279 9-17 38 11-17 6 7-11 23 9-30 91
9-23 102 239504 4-13 4 9-23 100 9-33 25
9-25 43 240969 13-5 13 9-25 23 11-13 36
9-30 69 241664 6-3 41 287860 1-13 16 292528 1-17 23
9-33 40 246001 1-31 7 1-19 7 1-31 25
222305 5-7 23 1-35 15 1-31 17 1-33 4
222369 3-7 34 2-117 31 4-19 15 2-107 14
3-15 16 2-123 24 9-27 114 2-125 17

14-4 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-30 60 292667 1-3 39 1-37 22 1-35 9

9-33 23 4-19 8 1-37 44 1-41 8
10-7 5 4-73 16 1-43 6 2-111 19
11-23 15 4-77 9 1-43 27 2-113 20
11-33 13 4-79 17 1-45 27 2-115 30
11-35 21 4-89 7 2-107 16 2-127 8
292531 11-13 35 4-93 16 2-115 16 3-4 64
292533 2-129 14 4-102 61 2-117 26 3-7 23
292537 1-3 36 4-105 27 2-119 29 3-12 61
292540 11-23 20 4-111 7 2-123 23 3-15 24
292545 9-18 84 292668 4-19 5 2-125 19 4-19 17
9-35 107 4-73 20 3-4 63 4-19 20
11-33 15 4-89 13 3-12 60 4-19 26
11-35 23 292672 1-3 38 3-15 23 4-73 40
292556 9-35 119 292676 4-85 13 3-19 6 4-77 12
292559 10-7 4 4-113 10 4-13 4 4-89 45
10-9 8 292678 1-3 47 4-19 13 4-93 19
11-13 39 1-29 29 4-73 31 4-101 9
292560 1-13 18 4-19 9 4-74 57 4-102 65
1-17 25 4-73 17 4-77 23 4-105 31
1-35 4 4-77 10 4-77 29 5-7 29
11-25 12 4-89 8 4-79 5 7-7 32
292561 1-31 20 4-93 17 4-89 18 7-11 25
1-49 11 4-102 62 4-89 24 9-23 101
11-17 38 4-105 28 4-93 31 9-25 34
292562 11-35 27 4-107 35 4-95 13 10-7 8
11-43 9 4-109 17 4-101 13 11-13 30
292563 2-123 14 292679 4-19 6 4-101 36 11-17 8
292570 1-41 14 4-73 21 4-105 5 11-35 43
1-47 9 4-77 43 4-107 12 292683 1-3 51
1-49 9 4-89 14 4-111 36 1-13 21
292572 1-49 13 4-89 36 9-21 27 1-17 30
292581 2-113 10 4-102 59 9-25 33 1-31 8
292582 1-45 23 11-4 90 9-29 27 1-33 3
7-5 15 292680 1-3 48 9-33 33 1-35 12
7-7 29 1-7 17 9-37 38 2-107 1
292583 10-3 12 1-37 40 10-9 12 2-109 9
292584 1-35 6 3-7 12 11-4 81 2-113 6
292586 1-45 21 4-17 9 11-17 12 2-117 21
292600 1-13 19 4-74 63 11-23 11 2-123 18
1-31 22 4-79 45 11-25 11 2-125 20
1-41 15 4-89 23 11-33 18 2-129 13
1-47 10 4-101 27 11-35 26 9-35 123
1-49 10 4-101 41 292682 1-3 50 10-3 15
2-123 16 4-107 14 1-13 20 10-3 36
292620 1-35 8 4-113 12 1-17 5 11-13 31
1-45 20 9-37 24 1-17 29 11-23 16
292650 12-9 5 11-13 44 1-19 6 292684 9-22 63
292658 12-27 4 292681 1-3 49 1-31 11 9-25 32
292660 11-33 10 1-7 21 1-31 18 9-33 32
11-35 18 1-17 32 1-31 24 292685 1-13 22
292665 4-111 25 1-37 9 1-33 7 1-15 6

©2003 HYSTER COMPANY See Service Manual 14-5

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1-17 31 293782 9-14 66 296141 11-17 32 4-109 6

1-19 9 9-18 78 296146 4-85 12 4-109 18
1-31 21 9-29 5 296159 4-79 10 302045 4-83 8
1-35 3 9-33 35 4-95 5 4-95 35
1-49 8 293783 9-18 74 296174 4-79 11 4-99 9
2-123 15 9-21 39 4-95 6 302058 1-45 9
11-13 40 9-25 36 4-107 21 302100 12-11 14
11-17 21 9-29 43 296196 1-3 37 12-21 15
11-25 13 9-33 36 4-79 16 12-40 2
292687 1-35 7 293784 1-41 13 296226 1-7 22 12-41 8
1-45 22 1-47 8 1-9 22 12-45 15
2-113 9 293797 9-37 21 1-11 22 12-52 4
7-5 16 296005 11-8 64 296232 10-9 6 302242 4-111 22
7-7 33 296010 7-9 23 296243 4-95 28 302400 1-43 16
10-3 11 11-13 27 296246 4-80 53 12-21 27
292688 4-102 58 11-17 27 296247 1-3 7 12-27 21
293617 3-4 65 296011 4-79 48 296253 11-23 12 12-29 31
3-12 62 4-95 23 296375 4-111 26 12-45 27
293631 10-7 7 296023 7-9 16 296377 4-111 8 12-51 4
293640 11-13 25 296027 9-5 13 296421 1-31 26 302401 1-19 4
293646 2-113 7 9-9 24 9-27 113 4-79 12
293647 1-13 23 9-13 3 296422 2-115 22 4-95 7
11-13 26 9-17 5 11-33 14 4-107 22
293648 2-123 17 9-21 14 11-35 22 10-7 10
293650 2-123 20 9-25 27 296424 11-33 16 302402 2-115 21
293653 2-115 20 9-30 80 11-35 24 2-129 17
293654 6-11 9 9-33 26 296426 1-49 12 12-7 3
293684 11-33 7 296040 10-4 3 11-35 28 12-19 8
11-35 29 11-25 9 11-43 10 12-21 20
293700 1-13 24 296042 9-10 59 12-7 2 12-45 20
293708 7-7 30 9-13 4 296430 2-113 8 302404 12-7 3
10-3 26 9-17 10 7-5 6 302405 4-80 60
293711 10-3 21 296043 9-9 40 10-3 25 7-5 21
293712 9-30 77 9-29 7 296434 11-33 12 302406 10-3 8
293724 1-37 19 9-33 27 11-35 20 302407 1-51 6
11-13 28 296045 7-5 20 296438 7-5 19 7-5 18
293727 4-83 6 296052 9-29 17 10-3 17 302408 12-11 11
4-99 7 9-33 28 296440 1-13 25 12-19 10
293738 11-33 9 296053 11-25 14 296442 6-11 10 12-43 16
11-35 17 296059 9-18 68 296453 4-13 3 12-51 1
293740 11-33 11 9-21 38 296493 4-111 24 12-51 7
11-35 19 9-25 28 296500 4-111 6 12-51 18
293757 7-5 17 9-29 45 296504 4-77 2 302445 11-23 14
293761 7-9 35 9-33 29 298829 3-15 17 302454 12-17 15
293774 11-13 43 296071 10-3 33 302024 4-19 7 302469 1-13 12
293781 9-5 24 10-4 6 4-73 15 302470 11-13 33
9-14 61 296072 10-3 3 4-77 8 303147 7-7 34
9-18 76 296088 7-9 20 4-89 6 304527 5-11 2
9-21 12 296127 11-17 33 4-93 15 5-15 2
9-25 35 296136 11-17 7 4-99 14 5-21 2
9-30 81 296139 1-17 28 4-105 26 5-35 22
9-33 34 296140 11-13 29 4-107 36 305456 5-22 41

14-6 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

310101 4-74 55 1-33 15 330527 5-25 27 4-93 13

310102 4-90 60 1-35 19 330532 5-13 11 4-105 19
4-101 25 2-115 37 330534 5-13 23 345408 7-13 1
310336 7-7 37 3-15 19 330555 5-27 9 345409 7-13 2
316834 4-17 13 9-23 109 330574 5-11 8 345410 7-13 3
316835 1-35 27 9-25 31 5-15 7 345411 7-13 4
1-37 36 12-47 19 5-17 24 345412 7-13 5
4-19 31 320160 2-111 18 5-19 12 345424 7-13 10
316839 11-17 18 4-80 50 5-21 17 346656 4-19 10
318446 3-4 66 4-95 25 330577 5-11 25 4-77 20
3-12 63 5-7 28 5-11 27 348486 5-17 22
320037 1-55 6 320161 1-3 45 5-17 19 5-19 15
320048 1-7 15 1-33 13 5-17 21 353144 4-17 14
1-9 15 2-107 17 5-19 12 353310 2-115 33
1-11 15 2-117 29 5-21 14 356035 12-21 1
320154 4-77 3 2-129 16 330578 5-11 26 12-45 1
4-93 10 320162 1-3 46 5-17 20 357919 9-21 18
320156 1-15 24 1-19 3 5-21 13 9-34 59
1-29 28 320165 10-9 11 330579 5-11 12 358099 6-3 36
3-7 25 320170 1-35 5 5-11 22 6-7 7
4-101 26 1-35 14 5-15 11 6-17 8
9-37 23 1-45 19 5-19 11 359756 8-8 8
11-4 91 320181 7-7 31 5-21 11 367251 1-11 24
320157 1-3 43 12-11 12 330586 5-11 3 368255 2-115 8
1-7 20 12-43 15 5-21 4 2-117 38
1-35 26 12-51 1 330587 5-21 3 2-119 21
1-45 12 12-51 7 330588 5-21 25 369242 4-79 4
2-107 15 12-51 17 330589 5-17 23 4-95 12
2-115 15 321293 6-7 5 5-17 28 4-107 11
3-15 22 6-7 42 330597 5-15 20 4-107 16
3-19 8 6-17 9 5-17 8 370647 4-111 45
4-19 12 6-21 4 330612 5-17 26 370728 4-57 15
4-73 30 322480 2-115 35 5-19 18 371961 7-19 3
4-77 22 325789 4-32 4 330617 5-17 1 376948 4-111 31
4-89 17 4-33 18 5-21 11 376949 4-7 15
4-101 35 4-39 16 330622 5-21 6 4-113 21
9-22 78 4-41 10 330623 5-11 18 378128 5-5 27
9-27 110 4-83 2 5-15 17 5-7 26
10-9 9 4-99 2 5-17 7 379675 4-107 17
320158 1-45 26 329420 6-3 26 5-19 5 379902 4-7 1
2-125 18 329421 6-3 27 5-21 5 4-9 1
3-19 9 329422 6-4 53 330632 5-25 12 4-11 3
9-21 28 330502 5-27 20 330634 5-25 14 380114 2-125 1
9-29 29 5-27 36 330642 5-9 12 2-127 1
9-33 31 330504 5-25 11 330646 5-9 22 381370 7-13 16
9-37 39 5-27 3 330647 5-9 23 381846 4-111 44
10-9 10 5-27 33 331342 2-125 10 381847 4-111 46
11-4 83 330511 5-25 23 334340 4-80 51 381919 4-25 3
320159 1-3 44 330513 5-25 21 4-95 26 4-30 5
1-17 36 330519 5-25 20 338013 4-47 8 4-33 8
1-19 5 5-25 20 345355 4-19 3 4-34 5
1-33 6 330520 5-25 19 4-77 6 4-37 5

©2003 HYSTER COMPANY See Service Manual 14-7

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-38 8 4-101 10 885229 9-13 20 885572 1-29 6

4-40 5 806695 5-7 10 9-26 84 885573 1-29 7
4-41 6 815596 4-93 9 885323 9-10 63 885574 1-29 8
4-42 3 815597 4-77 4 9-39 885600 1-29 9
4-43 3 4-93 11 885329 7-3 37 885601 1-29 10
4-44 3 815914 4-96 42 11-19 2 885602 1-29 11
4-45 4 815937 3-7 8 11-21 2 885603 1-29 12
4-46 3 816007 9-22 97 885422 9-14 57 885604 1-29 13
4-58 3 9-26 63 885431 10-7 1 885605 1-29 15
4-59 3 816117 3-4 67 885437 10-7 2 885606 1-29 16
4-60 6 3-12 64 885454 10-7 3 885607 1-29 17
4-61 4 5-7 16 885456 9-18 71 885608 1-29 18
4-62 5 9-21 3 10-11 885609 1-29 19
4-71 12 9-25 20 885457 10-4 4 885610 1-29 20
382254 5-15 22 9-33 18 885461 10-3 1 885611 1-29 21
5-17 10 816132 5-5 28 885465 10-3 1 885612 1-29 14
382261 5-11 5 816232 3-7 36 885469 10-3 6 885622 1-29 22
5-15 4 3-15 25 885470 10-3 9 1-29 39
382262 5-11 6 816360 2-117 35 885471 10-4 1 885623 1-29 23
5-15 5 2-119 22 885475 10-3 37 4-79 46
382263 5-17 4 816584 9-35 111 885478 10-3 38 885624 1-29 24
5-21 8 882291 9-34 57 885481 10-3 22 885647 4-80 52
382266 5-17 2 885115 13-7 11 885482 10-3 19 4-95 27
5-21 10 13-13 8 885485 10-3 31 885663 4-79 43
382268 5-11 10 885134 7-5 13 885486 10-3 29 885672 4-79 15
5-15 9 7-7 885490 10-3 23 885674 4-79 35
382269 5-11 9 885135 7-3 36 885491 10-4 2 885675 4-5 3
5-15 8 7-15 885493 10-3 24 885676 4-5 4
5-17 22 885136 7-5 2 885494 10-3 4 885677 4-5 5
5-21 15 885137 7-5 3 885497 10-3 30 885678 4-5 6
382300 5-9 21 885139 7-5 7 885498 10-3 2 885679 4-5 9
382308 5-29 10 885140 11-43 12 10-4 5 885680 4-5 10
382322 5-25 15 885141 1-43 12 885502 11-4 51 885681 4-5 11
382323 5-25 16 885149 1-51 2 885505 10-3 7 885682 4-5 1
382324 5-29 24 885152 8-3 885508 10-3 5 885683 4-5 2
5-31 23 9-5 29 885509 10-3 34 885684 4-5 12
382325 5-29 23 885153 8-7 885510 10-3 10 885686 1-43 11
382327 5-29 20 885161 3-17 885511 10-3 18 885687 4-74 53
382328 5-29 19 885162 3-7 19 885513 10-3 13 4-90 58
382329 5-29 18 885165 6-4 63 885514 10-3 32 885688 4-74 54
382627 5-31 32 885168 3-5 101 885518 10-3 28 4-90 59
382628 5-31 31 3-12 95 885519 10-3 20 4-101 24
382629 5-31 30 885170 1-53 885523 10-3 27 885706 1-37 18
383063 2-107 23 885175 13-7 4 885560 4-79 18 885707 1-37 27
383064 2-107 25 13-13 4 885561 1-29 35 4-77 44
384348 5-29 22 885189 1-15 4 885564 1-29 33 4-89 37
384349 5-29 15 1-19 11 885565 1-29 34 885708 1-37 26
385516 2-109 8 1-51 9 885567 1-29 1 885719 4-79 21
385979 11-31 18 885190 1-51 4 885568 1-29 2 4-79 36
389435 9-23 111 885191 1-51 7 885569 1-29 3 885720 4-79 37
391484 4-73 33 885194 1-51 8 885570 1-29 4 4-80 64
4-89 42 885220 9-14 56 885571 1-29 5 4-95 39

14-8 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-113 4 885927 2-123 12 886072 1-43 10 4-79 14

885721 4-79 38 885928 2-123 13 886085 1-43 2 886221 4-20 1
885722 4-79 22 885929 2-123 25 886090 1-43 3 4-79 1
4-79 39 885930 7-3 33 886091 1-43 4 4-95 9
885724 4-79 41 885935 4-87 4 886104 1-31 1 886223 4-111 15
885732 2-115 1 4-105 13 886108 1-31 2 886225 4-111 14
885739 2-115 7 11-17 47 886119 1-31 28 886227 9-69 11
2-115 40 885936 4-21 886120 1-31 14 9-71 12
2-117 23 4-85 7 886128 1-31 15 9-83 4
2-127 7 885945 4-85 2 886132 1-31 5 886228 4-79 24
885750 2-115 18 10-7 11 886141 1-31 6 886230 4-79 19
885759 1-31 29 885946 4-85 3 886147 1-37 31 886237 11-35 34
11-17 19 10-7 11 886149 1-37 32 886239 1-29 26
885772 2-115 11 885954 4-26 1 1-43 14 886287 3-7 5
885773 2-115 12 4-27 1 1-45 2 5-5 19
885774 2-115 13 4-28 1 886150 1-37 33 7-3 6
885781 1-3 17 4-93 2 1-43 15 9-5 6
885785 1-3 18 4-105 36 886151 1-37 34 9-9 3
885798 1-3 19 4-105 40 886153 1-37 37 9-17 23
885803 1-3 11 885955 4-27 2 1-43 17 9-23 119
885836 1-3 21 4-28 2 886154 1-37 41 9-25 11
885856 11-35 3 4-85 4 1-43 20 9-29 12
885860 11-33 2 4-93 1 886156 1-37 43 9-33 8
11-35 4 4-105 38 1-43 22 886347 11-13 32
885862 11-19 19 4-105 41 886158 1-37 42 886349 11-17 9
11-21 22 885956 4-85 5 1-43 21 886350 9-9 35
11-35 5 885957 4-26 2 886159 1-37 11 9-18 69
11-43 1 4-85 10 886160 1-37 12 9-22 61
11-45 4-93 4 886163 1-37 13 9-27 108
885863 11-35 6 4-105 37 1-41 2 9-35 101
11-43 2 885960 4-77 35 886164 1-37 38 9-54
885864 11-35 7 4-93 35 1-43 23 886352 4-79 6
11-43 3 4-111 30 886165 1-37 45 4-95 1
885865 11-35 8 885962 4-77 46 886168 1-37 46 886353 5-3
11-43 4 4-89 39 886172 1-43 31 886358 4-37 8
885866 11-35 9 885967 4-62 7 1-45 28 4-39 17
11-43 5 4-87 6 886173 1-31 3 4-40 8
885867 11-35 10 885975 4-83 9 1-33 11 4-41 12
11-43 6 4-99 10 886174 1-31 4 886361 4-51 7
885869 11-33 3 885977 1-3 23 1-33 12 886367 4-37 9
885870 11-36 44 885979 6-7 886199 5-5 5 4-38 9
885883 2-123 1 886002 1-37 1 886200 4-5 13 886370 5-5 2
885888 2-123 2 886018 1-37 2 886207 4-111 9 9-5 2
885890 2-123 3 886036 1-37 3 886211 4-7 17 11-7 3
885894 2-123 4 886037 1-37 4 4-9 17 886371 5-5 3
885898 2-123 5 886048 1-37 6 4-11 16 886372 5-5 4
885906 2-123 6 1-43 7 886213 4-73 44 9-5 9
885912 2-123 7 886049 1-37 5 4-90 49 886374 5-5 6
885917 2-123 8 1-43 8 886215 4-73 41 886376 9-10 56
885918 2-123 9 886050 1-37 7 4-90 46 886377 9-10 57
885921 2-123 10 1-43 9 886220 4-23 886380 5-5 20
885926 2-123 11 886058 11-35 33 4-79 14 9-5 7

©2003 HYSTER COMPANY See Service Manual 14-9

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-9 2 886442 1-4 53 886528 9-35 113 886544 7-3 40

9-17 22 886447 11-35 35 886529 9-13 9 9-9 45
9-23 120 886469 1-43 18 9-25 19 9-30 75
9-25 6 886470 1-37 20 9-33 17 886545 3-7 6
9-29 13 1-41 3 9-37 41 7-3 5
9-33 6 1-43 19 11-3 21 9-5 8
886381 5-5 15 886471 1-37 28 886530 7-3 2 9-9 5
886382 5-5 16 886472 1-37 29 7-3 9 9-13 12
886383 5-5 17 886473 1-37 30 9-13 13 9-17 45
5-5 18 4-77 45 9-23 106 9-21 37
886391 1-37 49 4-89 38 9-23 106 9-25 12
1-41 20 886488 1-37 48 9-25 15 9-29 14
9-23 124 886492 1-37 15 9-27 121 9-33 9
886392 9-5 31 886493 1-37 16 9-29 41 886547 11-35 32
9-10 55 886498 1-37 17 9-33 14 886548 7-3 15
9-17 33 886502 9-13 47 11-3 20 9-9 4
9-66 886503 9-13 47 11-19 6 9-14 55
9-69 9-23 134 11-21 6 9-17 24
9-75 9-37 30 886531 9-9 16 11-7 18
886393 9-5 30 886504 9-9 46 9-23 105 886549 7-3 7
9-10 54 9-29 16 9-25 10 9-5 3
9-17 32 9-35 102 886532 9-13 14 9-9 14
9-66 9-57 9-22 85 11-3 26
9-69 886505 9-9 48 9-25 7 11-19 7
9-75 9-29 19 886533 7-3 3 11-21 7
886396 9-14 54 9-35 103 9-13 15 886550 9-13 45
9-17 21 886506 9-22 83 9-25 8 886551 9-13 44
886397 7-3 16 9-25 4 9-37 11 886552 9-13 46
886405 1-17 1 9-65 18 11-19 20 886554 3-8 57
886410 1-17 2 886507 9-13 8 11-21 25 3-15 26
886415 1-17 3 886508 9-13 8 886534 7-3 4 9-30 88
886416 1-17 4 9-22 76 9-13 18 9-33 12
886420 1-17 6 9-26 87 9-17 15 886556 9-9 34
886421 1-17 7 886509 7-3 1 9-22 70 886558 9-9 42
886422 1-17 8 7-19 9-25 14 9-21 17
886425 1-13 7 9-18 70 9-29 40 9-26 86
1-17 9 886510 7-3 35 9-33 13 9-29 8
886426 1-17 10 7-11 22 886535 9-13 19 886559 3-4 68
886429 1-17 11 7-13 9-22 75 9-9 41
886430 1-17 12 9-22 99 9-27 123 9-21 30
886431 1-17 13 886511 9-17 51 886536 9-9 12 9-25 13
886433 1-21 886512 9-9 43 886537 9-9 15 9-29 11
886434 1-17 16 9-30 78 11-19 8 9-33 10
886435 1-17 34 886513 9-9 49 11-21 8 886560 9-5 5
886436 1-13 6 9-29 9 886538 9-9 13 9-9 6
1-15 1 886514 7-3 30 11-21 24 9-17 25
1-17 18 886515 7-3 31 886539 9-13 21 9-35 117
1-19 2 886520 9-9 17 9-22 73 11-3 37
886437 1-17 24 886521 9-9 18 9-25 9 886561 9-9 7
886439 1-17 33 886522 9-9 25 9-37 31 9-17 26
886440 1-17 15 886523 9-10 62 886540 9-13 31 886562 9-5 4
886441 1-17 17 886524 9-10 61 886543 9-13 37 9-9 1

14-10 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-17 27 9-37 43 886652 9-9 52 886777 1-3 12

11-3 27 886608 9-13 34 886653 9-9 27 886782 1-3 13
886564 9-17 49 886609 9-13 42 886656 9-9 23 886802 1-37 39
886565 9-17 50 9-29 35 886657 9-14 52 886806 1-43 31
886566 9-17 44 886610 9-9 20 886658 9-13 27 886809 1-43 25
886567 9-17 43 886611 9-9 36 9-22 51 886810 4-19 14
886572 9-9 21 886612 9-9 37 9-26 98 4-77 14
886573 9-9 22 886613 9-9 38 886659 9-13 28 4-93 21
886574 9-17 46 886614 9-9 39 886660 9-13 22 4-105 33
886575 9-9 28 886615 9-9 47 9-21 47 886832 1-43 28
886576 9-9 29 886616 9-9 8 9-27 100 886834 1-45 25
9-17 35 9-9 32 9-30 76 886835 1-33 17
9-37 9 9-18 61 886661 9-13 32 1-35 21
11-3 39 9-34 78 886662 9-13 35 886836 11-13 13
886577 9-9 30 886617 9-17 47 886663 9-14 67 886837 11-13 14
11-3 40 886618 9-18 58 886664 9-13 36 886838 11-13 15
886578 9-9 31 886619 9-18 57 886665 9-14 68 886839 11-13 16
886580 7-3 10 886620 9-18 56 886666 9-18 53 886840 11-13 17
886581 7-3 11 886621 9-17 48 886667 9-17 52 886841 11-13 18
886582 7-3 12 886622 9-18 62 886668 7-3 32 886844 11-13 19
886583 7-3 13 886623 9-9 33 886670 9-5 1 886845 11-13 20
9-5 10 886624 9-9 50 9-7 886846 11-3 46
9-30 84 886625 9-9 51 9-65 32 11-8 62
9-33 7 886626 9-9 9 886672 9-29 18 11-13 45
886584 7-3 14 886627 9-13 43 9-35 106 11-31
11-21 21 886629 9-17 28 886673 9-5 15 11-33 8
886587 7-3 17 886630 9-17 29 886674 9-5 16 11-35 14
886591 9-9 44 886631 9-9 10 886675 9-5 17 886847 11-13 22
9-29 6 886632 9-9 11 886676 9-5 18 886848 11-13 23
9-33 16 886633 7-3 19 886677 9-5 19 886852 11-13 38
886592 11-4 52 9-18 64 886678 9-5 20 886853 11-13 34
886594 9-10 58 886634 7-3 20 11-3 19 886854 11-13 41
9-17 11 9-18 65 886679 9-5 1 886855 11-13 42
886595 9-13 5 886635 7-3 21 9-7 886888 11-3 1
886597 9-10 60 886636 7-3 24 11-7 8 11-7 1
886598 9-14 53 886637 7-3 25 886680 9-65 1 11-28
886599 9-13 49 886638 7-3 26 886682 9-22 59 886889 1-37 25
886600 9-13 10 886639 7-3 27 9-26 65 4-77 42
9-22 80 886640 7-3 28 886684 9-13 48 4-89 35
9-26 82 886641 7-3 18 9-49 11-7 5
886601 9-13 17 9-17 14 886694 9-5 25 886890 11-7 7
9-22 84 886642 7-3 29 9-5 28 886891 11-7 8
9-26 81 886644 9-17 39 9-59 11-39 5
9-37 42 9-30 72 9-61 886892 11-3 47
886602 9-13 33 9-34 93 9-63 11-4 94
886603 9-13 41 886645 9-17 41 886707 9-5 27 11-7 9
9-29 34 886648 9-17 37 9-45 886893 11-7 10
886605 9-10 53 886649 9-17 42 886716 9-5 26 886894 11-7 11
886606 9-13 11 886650 9-17 40 9-46 886895 11-7 12
886607 9-13 24 9-30 68 886740 1-3 1 886896 11-7 13
9-22 69 9-34 91 886741 1-3 2 886897 11-7 14
9-26 83 886651 9-9 26 886750 2-117 22 886898 11-7 15

©2003 HYSTER COMPANY See Service Manual 14-11

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

886900 11-13 46 887061 11-33 5 887088 11-3 15 11-21 1

11-25 3 11-35 11 887089 11-3 16 11-39 9
886901 11-13 47 887062 11-33 6 11-8 55 887135 11-19 2
11-23 5 11-35 12 887090 11-3 17 11-21 2
11-25 4 887063 11-35 13 887091 11-3 18 887136 9-13 16
886902 11-25 5 11-43 7 887094 11-4 84 9-53
886903 11-25 6 887064 11-35 13 11-7 20 11-19 3
886904 11-13 37 11-43 7 11-8 53 11-21 3
11-25 7 887065 11-3 46 887096 11-3 28 887137 11-19 5
886905 11-25 8 11-8 62 887097 11-3 29 11-21 5
886946 11-17 40 11-13 45 11-7 31 887138 11-19 9
886948 11-17 20 11-31 887098 11-3 30 11-21 9
886949 11-17 45 11-33 8 11-7 16 887139 11-19 10
886952 11-17 28 11-35 14 887099 11-3 31 11-21 10
886955 11-17 16 887066 11-4 71 11-7 27 887140 11-19 11
886956 11-17 16 11-8 63 11-8 52 11-21 11
886957 11-17 30 11-11 887100 11-3 32 887142 11-19 13
886960 11-17 31 11-13 21 887101 11-3 33 11-21 13
886965 11-17 1 11-33 19 11-7 21 887143 11-19 14
886966 11-17 2 11-35 15 887102 11-7 23 11-21 14
886969 11-17 3 12-55 14 887103 11-3 35 887144 11-19 15
886970 11-17 48 12-61 15 11-7 22 11-21 15
886971 11-17 29 887067 11-35 16 887104 11-3 36 887147 11-19 18
886972 11-17 34 11-43 8 887106 11-3 38 11-21 18
886973 11-17 36 887068 7-5 14 887108 11-3 42 887148 11-21 19
886974 11-17 35 7-7 9 887109 11-3 43 11-39 1
886998 11-17 24 11-25 15 887110 11-3 44 887149 11-21 20
887000 11-17 25 11-35 30 887112 11-3 48 887157 11-33 1
887001 11-17 23 887071 11-35 36 11-7 19 887167 11-23 1
887002 11-17 41 887073 11-3 1 887113 11-3 49 887180 11-23 2
887004 11-8 61 11-7 2 887114 11-3 50 887181 11-23 3
11-17 4 11-28 887115 11-4 53 887182 11-23 4
11-41 887074 9-37 5 11-8 58 887186 11-23 6
887010 11-17 15 11-4 89 887116 11-4 54 887187 11-23 7
887011 11-17 17 11-4 96 11-8 59 887189 11-23 9
887012 11-17 13 887075 9-50 887117 11-4 55 887190 11-23 17
887013 11-17 10 11-3 2 887118 11-4 56 887191 11-23 18
887014 11-17 14 887076 9-37 1 887119 11-4 57 887192 11-23 19
887016 11-17 37 11-3 3 887120 11-4 58 887196 11-25 1
887019 11-17 43 11-27 887121 11-4 59 887199 11-25 2
887022 11-17 44 887077 11-3 4 887122 11-4 60 887213 1-45 15
887025 11-13 4 887078 11-3 5 11-8 57 1-47 4
887029 11-13 5 887079 11-7 4 887123 11-4 61 1-49 4
887036 11-14 52 887081 9-29 38 887124 11-4 62 887220 1-7 14
887037 11-13 51 9-33 5 887125 11-4 63 1-9 14
887043 11-13 6 11-3 8 887126 11-4 64 1-11 14
887044 11-13 7 887082 9-35 114 887127 11-8 56 887221 1-7 13
887045 11-13 8 887084 11-3 10 887128 11-4 66 1-9 13
887046 11-13 9 887085 11-3 11 887130 11-4 68 1-11 13
887047 11-13 10 887086 11-3 13 887131 11-4 69 887277 4-19 24
887048 11-13 11 887087 11-3 14 887132 11-4 70 4-73 19
887049 11-13 12 11-8 54 887134 11-19 1 4-89 12

14-12 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-102 56 887348 4-73 47 4-105 8 3-12 68

887291 4-19 24 4-90 52 887865 4-7 9 887953 3-4 75
4-89 27 887372 13-7 2 4-9 9 3-12 69
4-102 57 13-13 2 4-11 9 887961 1-13 3
887301 4-111 5 887375 11-3 24 887866 4-7 10 887974 1-13 5
887303 4-111 4 11-7 17 4-9 10 887984 1-13 8
887304 4-111 3 887376 11-7 24 4-11 10 887985 1-13 9
887305 4-111 2 887377 11-7 25 887867 4-7 11 887986 1-13 10
887307 4-19 22 887378 11-7 26 4-9 11 887987 1-13 11
4-73 22 887379 11-7 28 4-11 11 1-15 7
4-77 24 887381 11-7 30 887868 4-7 12 1-19 10
4-89 9 887382 11-7 32 4-9 12 888007 11-4 85
4-93 25 887383 11-7 33 4-11 12 888008 11-3 25
4-102 53 887384 11-7 34 887869 4-7 13 888009 11-3 7
4-105 21 887385 11-7 35 4-9 13 11-5 97
887308 4-19 23 887386 11-7 36 4-11 13 888010 1-55 15
887311 4-7 18 887387 11-7 37 887870 3-4 70 888013 1-55 35
4-9 18 887388 11-7 38 4-77 37 888016 1-55 35
4-11 17 887390 11-7 40 4-93 37 888021 2-115 3
4-79 40 887392 11-7 42 4-105 9 888033 9-13 40
4-113 5 887393 11-7 43 887871 4-7 5 888034 9-13 39
887317 4-19 2 887394 11-7 44 887872 4-7 6 888036 4-73 3
4-77 15 887395 11-7 45 887873 4-7 7 888037 4-73 4
4-83 1 887396 11-7 46 887874 4-7 8 888038 4-73 5
4-93 22 887397 11-7 47 4-9 8 888039 4-73 6
4-99 1 887398 11-7 39 887875 4-7 3 888049 4-79 9
4-105 17 11-7 48 887878 4-111 21 4-95 4
887323 4-77 41 887399 11-7 49 887882 3-7 9 4-107 19
4-93 7 887400 11-7 50 4-79 30 888054 4-51 4
4-105 12 887401 11-7 51 4-95 17 888055 4-50 5
887328 4-73 42 887411 11-13 48 887883 4-7 16 4-52 5
4-90 48 887413 13-3 7 4-9 16 4-53 5
4-101 48 13-7 7 4-11 15 4-57 5
887335 4-19 2 887414 13-3 10 887894 4-80 62 888056 4-50 6
4-77 16 13-7 10 4-95 37 4-52 6
4-93 23 887415 11-7 6 887895 4-80 58 4-53 6
4-105 18 887417 13-5 1 4-95 33 4-57 6
887341 4-19 1 13-11 1 887896 4-80 63 888059 4-57 8
4-77 18 887423 13-9 9 4-95 38 888061 4-33 10
887342 4-19 1 13-11 9 887897 4-80 65 4-39 13
4-77 19 13-13 9 4-95 40 888062 4-50 1
887343 4-19 3 887434 1-55 23 4-107 28 4-52 1
4-77 7 887503 7-5 10 4-109 13 4-53 1
4-93 14 887504 7-5 11 887912 3-4 71 4-57 1
4-105 20 887505 7-5 12 3-12 65 888063 4-50 2
887345 4-19 1 887614 8-7 887939 9-23 126 4-52 2
4-77 17 887852 4-111 12 9-37 33 4-53 2
887346 4-74 51 887854 4-19 29 887944 3-4 72 4-57 2
4-90 56 887855 4-19 28 3-12 66 888065 4-50 4
4-101 16 887857 3-4 69 887945 3-4 73 4-52 4
887347 4-73 50 4-77 38 3-12 67 4-53 4
4-90 55 4-93 38 887952 3-4 74 4-57 4

©2003 HYSTER COMPANY See Service Manual 14-13

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

888066 4-51 5 4-74 64 4-33 2 4-11 18

888067 4-51 6 4-89 29 4-37 4 888157 4-49
888077 4-111 1 888109 4-29 4-38 4 4-79 20
888081 4-85 15 4-73 14 888123 4-27 7 888158 8-8
888084 11-17 46 4-89 5 4-31 5 888167 9-21 42
888085 11-35 41 4-102 60 4-33 3 9-25 18
888086 11-35 40 888110 4-28 4-38 5 888168 4-50 3
888087 11-35 37 4-73 12 888124 4-31 6 4-52 3
888090 9-21 45 4-89 3 4-33 4 4-53 3
9-27 105 4-101 4 4-38 6 4-57 3
9-29 37 888111 4-26 888125 4-26 7 888174 11-4 75
9-34 98 4-73 10 4-28 7 888176 9-13 26
888092 11-35 38 4-89 1 4-31 2 9-13 29
888093 9-22 64 4-101 5 4-32 3 11-19 17
9-27 106 888112 4-27 4-33 5 11-21 16
9-29 36 4-73 11 4-37 2 888185 2-115 39
9-34 99 4-89 2 4-38 2 888186 2-115 9
888094 9-22 53 4-102 52 4-51 2 888187 2-115 27
9-27 107 888113 4-37 888126 4-31 3 888188 2-115 19
888095 9-30 52 4-74 67 4-33 6 888191 2-115 36
9-35 104 4-89 31 4-37 3 888194 11-13 50
888098 4-29 6 888114 4-30 4-38 3 888199 5-7 18
4-30 4 4-74 56 4-51 3 888203 4-111 18
4-34 2 4-89 28 888128 4-49 1 888204 4-111 17
4-35 2 4-101 2 4-51 8 888205 4-111 19
4-40 2 888116 4-40 4-52 9 888206 4-111 20
4-41 2 4-74 68 4-52 10 888207 9-29 3
888099 4-29 5 4-89 32 888129 4-52 8 9-33 11
4-30 1 888117 4-26 4 888132 4-15 12 888209 4-74 59
4-34 1 4-28 4 888133 4-15 12 888210 4-29 4
4-35 1 4-63 2 888134 4-15 12 888217 4-44
4-40 1 4-67 2 4-29 3 4-77 31
4-41 1 4-69 2 4-80 59 888219 4-59
888100 4-34 6 4-69 2 4-95 34 4-79 28
4-35 6 888118 4-27 4 4-107 33 888221 4-73 37
888101 4-50 888119 4-49 2 4-109 15 4-90 62
4-79 31 888120 4-51 888135 4-29 1 4-105 6
888105 4-29 7 4-79 32 888136 4-29 2 5-5 12
4-30 2 888121 4-26 5 888139 4-26 3 5-7 22
4-34 3 4-27 5 4-27 3 888224 4-80 66
4-35 3 4-28 5 4-28 3 888225 1-21
4-40 3 4-31 1 888145 4-32 8 888235 4-48
4-41 3 4-32 1 888146 1-3 52 4-79 8
888106 4-30 3 4-33 1 888147 4-34 4-95 3
4-34 4 4-37 1 4-74 66 4-107 24
4-35 4 4-38 1 4-89 30 888240 4-48 1
4-40 4 4-51 1 888150 4-111 29 888248 4-73 48
4-41 4 888122 4-26 6 888152 4-111 28 4-90 53
888107 4-32 4-27 6 888153 4-111 27 4-101 19
4-74 65 4-28 6 888154 4-111 38 888249 4-73 45
4-89 34 4-31 4 888156 4-7 19 4-90 50
888108 4-31 4-32 2 4-9 19 888252 7-7 15

14-14 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

888253 7-7 10 4-89 20 9-22 71 888475 4-73 1

888255 7-7 11 888321 4-74 61 9-26 95 4-93 6
888257 7-7 12 4-89 21 9-34 90 4-105 34
888258 7-7 12 4-101 39 9-37 45 888476 4-73 2
888259 7-7 12 888324 9-14 58 11-4 86 4-93 5
888260 7-7 12 888325 9-14 59 888334 9-18 75 4-105 35
888261 7-7 1 888326 9-29 1 888335 9-14 62 888477 4-93 3
888264 7-7 7 9-33 15 9-22 74 4-105 39
888265 7-7 6 888328 9-29 2 9-26 93 888480 4-63
888266 7-7 5 9-34 88 888337 4-73 36 4-85 6
888267 7-7 4 888329 3-4 76 4-90 61 888481 4-67
888269 7-7 27 3-7 3 4-101 47 4-85 9
888273 7-7 21 3-12 70 5-5 13 888482 4-69
888274 7-7 18 7-3 22 7-3 23 4-85 11
888276 7-7 19 7-3 38 888343 4-73 24 4-87 7
888277 7-7 22 9-5 22 4-89 40 888483 4-64
888279 7-7 26 9-14 65 4-102 51 4-85 8
888280 7-7 20 9-18 73 5-5 14 4-87 1
888281 7-7 16 9-21 29 5-7 21 888500 3-7 27
888282 7-7 2 9-26 92 888347 11-21 17 888507 3-7 2
888284 7-7 3 9-29 10 888349 3-4 77 888509 3-4 79
888286 7-7 25 9-34 87 3-12 71 3-12 73
888287 7-7 23 11-4 76 888350 3-7 4 888675 1-31 16
888288 7-7 24 11-8 66 888351 4-58 888802 1-55 34
888291 1-13 4 888330 9-5 21 4-79 25 888815 1-55 30
1-23 9-18 83 888356 3-4 78 888830 7-11
888301 4-43 9-35 118 3-12 72 888831 3-7 13
4-77 30 9-37 6 888363 4-79 2 888835 9-10 63
4-93 24 11-4 72 4-95 10 9-41
4-105 23 11-8 67 4-107 9 888836 11-19 19
888302 4-42 888331 9-5 23 888397 5-7 25 11-21 22
4-77 5 9-13 25 888400 1-3 8 11-35 5
4-93 12 9-18 77 888405 1-3 24 11-43 1
4-105 24 9-23 104 888413 4-87 2 11-47
888303 4-46 9-26 91 888415 1-3 14 888837 7-3 36
4-77 32 11-4 73 888416 1-3 15 7-5 1
4-93 32 11-8 65 888425 4-79 27 7-17
888306 4-19 18 11-19 16 888427 4-79 26 888838 9-18 71
4-77 26 11-21 4 888428 4-79 23 10-13
4-93 27 888332 7-3 39 4-79 42 888926 1-3 5
4-102 63 9-14 64 4-80 55 888927 1-3 4
4-105 29 9-18 80 4-95 30 888958 2-125 2
888308 4-73 7 9-23 107 888437 11-4 79 888961 7-7 1
9-30 50 9-26 94 888438 4-87 5 888964 7-5 13
9-35 100 9-29 39 888439 4-64 2 7-7
11-35 39 9-29 39 888441 11-35 31 888987 7-5 5
888312 4-85 14 9-34 89 888442 11-8 68 888989 1-55 12
888313 4-85 16 9-37 44 888443 11-7 29 888990 1-55 18
888314 4-85 17 11-4 74 11-8 69 888991 1-55 19
888316 4-85 18 11-19 4 888448 4-73 49 888992 1-55 38
888320 1-43 24 11-21 23 4-90 54 888993 1-55 1
4-74 60 888333 9-14 60 888449 4-87 9 888994 1-55 2

©2003 HYSTER COMPANY See Service Manual 14-15

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

888995 1-55 3 889196 4-73 25 889473 1-33 10 889672 2-107 12

888996 1-55 37 4-89 41 889488 4-73 13 889676 2-113 2
888997 11-23 8 4-101 49 4-89 4 889677 2-113 3
11-51 889197 9-5 14 889489 4-89 33 889678 2-107 29
888998 11-8 60 9-21 32 889490 1-13 1 889700 11-35 2
11-49 9-25 3 889491 1-13 2 889738 2-125 12
889006 4-63 1 889211 1-45 17 889501 11-35 889739 2-125 13
4-67 1 1-47 6 889502 11-35 889741 2-125 14
4-69 1 1-49 6 889548 2-107 9 889742 2-125 9
4-69 1 889275 4-87 3 889561 2-113 1 889743 2-125 8
889007 4-64 1 889278 9-17 31 889564 1-7 10 889744 2-125 7
889015 11-23 8 889279 9-17 30 1-9 10 889745 2-125 6
889018 4-87 8 889280 9-18 72 1-11 10 889746 2-125 5
889026 4-77 40 9-22 56 889565 1-7 7 889754 1-55 32
4-93 28 9-26 97 1-9 7 889766 1-55 7
889034 1-51 1 889284 9-17 19 1-11 7 889768 1-55 25
889041 4-25 889300 5-7 24 1-45 7 889771 7-5 22
4-73 9 889318 7-7 13 889566 1-7 6 889773 7-5 8
889061 4-80 56 889319 7-7 14 1-9 6 889774 7-5 9
4-95 31 889320 7-7 39 1-11 6 889778 2-125 4
889063 4-80 57 889325 6-7 1-45 8 889780 1-3 16
4-83 5 889335 11-4 78 889581 1-7 11 889781 1-3 25
4-95 32 889341 4-7 4 1-9 11 889782 1-3 20
4-99 6 4-9 4 1-11 11 889790 1-3 6
889068 7-3 8 4-11 4 889591 1-43 1 889791 1-3 9
9-23 112 889343 4-77 1 1-45 1 889792 1-3 10
9-25 1 4-93 8 889620 1-37 14 889793 1-55 35
889104 4-61 889348 1-33 18 889623 1-41 7 889794 1-55 35
4-83 4 1-35 23 889626 1-7 12 889795 1-55 35
889106 4-80 54 889349 1-33 18 1-9 12 889796 1-55 35
4-95 29 1-35 22 1-11 12 889801 1-55 27
889109 4-79 47 889355 1-33 1 889627 1-45 3 889821 11-35
4-95 22 889356 1-33 2 889628 1-7 8 889823 1-3 3
889133 4-85 1 889362 4-73 34 1-9 8 889829 1-55 4
10-7 12 4-89 43 1-11 8 889835 1-55 20
889143 1-45 14 889363 11-3 9 1-45 24 889849 1-55 10
1-47 3 889364 9-34 81 889633 1-45 5 889970 7-5 4
1-49 5 11-3 6 889636 9-43 5 895468 7-11 27
889148 4-80 61 889366 11-4 77 889638 9-35 109 918924 8-15 17
4-83 10 889370 4-83 7 9-43 918925 8-15 17
4-95 36 4-99 8 889641 4-79 33 1151271 2-115 25
4-99 11 889374 4-77 36 889645 7-3 34 1151275 2-115 24
4-105 14 4-93 36 889650 2-107 6 1300094 1-55 9
889149 4-24 4-105 15 889652 2-107 4 1300165 1-29 37
4-73 8 889379 4-13 889657 2-107 3 4-79 49
889154 4-60 4-77 34 889658 2-107 5 4-95 24
4-83 3 4-93 34 889659 2-107 7 1301154 4-57 7
4-99 3 889445 9-22 81 889661 2-107 8 4-61 3
4-109 1 9-25 17 889662 2-107 18 4-111 33
889155 4-57 889446 9-22 86 889664 2-107 20 1301224 4-111 47
4-79 34 9-25 16 889666 2-107 21 1301296 4-99 12
889185 9-18 63 889472 1-33 9 889671 2-107 11 4-109 2

14-16 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1301613 4-7 14 1312084 6-3 48 1324799 6-7 43 4-42 1

4-9 14 1312090 6-7 41 6-21 13 4-46 1
4-11 14 6-19 14 1326290 5-29 16 4-70 1
1301685 4-5 7 6-21 15 1327647 9-22 77 1330411 4-44 1
1301704 4-99 13 8-13 6 9-25 25 4-45 1
4-109 3 8-15 14 1328205 1-56 39 4-61 1
1303550 6-3 31 1312261 5-25 22 1328667 6-3 1 4-62 1
6-12 48 1313913 5-29 7 1328669 6-3 34 1330412 4-33 15
1303551 6-7 11 1313914 5-29 4 6-12 50 4-53 18
6-21 16 1314145 5-17 12 1329259 2-113 19 4-60 1
1303787 7-13 6 5-25 5 1329265 5-21 22 1330413 4-57 20
1307687 4-111 11 1314149 4-73 27 1329440 12-21 4 4-60 4
1307706 3-4 80 4-90 64 12-45 4 1330414 3-19 3
3-12 74 4-101 44 1329441 12-11 9 4-30 7
1308989 6-3 32 5-22 30 12-40 3 4-43 2
1308995 6-7 46 5-25 25 12-41 2 4-47 2
1308996 6-7 21 5-27 15 12-52 2 4-57 12
1308997 6-7 28 5-29 3 1329442 12-11 10 4-70 8
6-21 27 1314255 6-11 8 12-17 12 1330415 4-25 2
6-21 31 1314257 6-7 4 12-40 4 4-42 2
1308998 6-7 20 1315604 5-11 24 12-41 1 4-46 2
1308999 6-7 19 5-15 19 12-43 21 4-70 2
1309108 6-7 15 5-31 27 12-52 1 1330416 4-44 2
1309112 6-7 17 1315782 7-19 33 1329443 12-11 13 4-45 2
1309120 6-19 17 1315783 7-19 1 12-40 9 4-61 2
8-15 3 1315784 7-19 2 12-41 3 4-62 2
1309852 6-7 16 1315785 7-19 4 12-47 17 1330417 4-33 16
6-21 7 1315786 7-19 5 12-52 3 4-54 19
1309853 6-7 30 1315787 7-19 6 1329445 12-41 5 4-60 2
6-21 24 1315790 7-19 7 12-52 8 1330418 4-57 21
1309854 6-7 33 1315791 7-19 8 1329447 12-11 16 1330419 4-32 10
6-21 14 1315792 7-19 9 12-41 6 4-38 10
1309868 6-3 33 1315793 7-19 10 12-52 6 4-40 6
6-12 46 1315794 7-19 11 1329448 12-11 15 4-41 8
1310625 4-111 48 1315795 7-19 12 12-40 1 4-45 8
1310626 4-113 18 1315796 7-19 13 12-41 9 4-47 4
1310668 4-73 23 1315797 7-19 14 12-52 5 4-57 18
4-77 25 1315798 7-19 15 1329449 12-41 7 1330420 4-24 1
4-89 10 1315799 7-19 16 12-52 10 4-32 9
4-93 26 1316025 7-19 17 1329469 12-31 9 4-45 5
4-102 54 1316029 7-19 21 1330169 8-5 4-50 7
4-105 22 1316031 7-19 23 1330171 3-4 81 4-70 9
1311217 4-107 3 1316032 7-19 24 3-12 75 4-111 40
4-109 9 1320242 11-28 1 9-22 92 1330421 4-32 5
1311260 4-5 8 1320243 11-28 2 9-27 109 4-33 12
1311398 4-73 38 1320246 11-28 3 1330409 3-19 3 4-37 6
4-90 63 1322010 2-127 10 4-30 6 4-57 16
4-101 46 1322627 4-77 33 4-43 1 1330422 3-19 2
5-5 1 4-93 33 4-47 1 4-30 8
1311661 5-13 19 4-105 11 4-57 11 4-52 11
1311719 5-21 4 1324517 4-90 49 4-70 7 4-53 8
1311830 5-17 11 4-102 67 1330410 4-25 1 4-70 4

©2003 HYSTER COMPANY See Service Manual 14-17

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1330423 4-57 9 1332207 3-4 83 1335143 1-55 31 8-15 13

1330424 4-32 11 3-12 76 1336693 8-5 12 1343149 8-13 3
4-39 14 1332261 9-75 2 1336711 8-5 8 8-15 12
4-40 7 1332277 12-11 6 1336721 8-5 9 1343161 8-8 7
4-41 9 12-41 12 1336723 8-5 1 1343162 8-8 1
4-45 9 12-45 21 1336724 8-5 2 1345027 4-33 9
4-47 5 1332281 12-19 8 1336725 8-5 4 4-38 12
4-57 19 1332283 12-11 7 1336726 8-5 5 4-41 11
1330426 4-24 2 1332284 12-11 1 1336727 8-5 6 4-62 6
4-32 7 12-19 10 1336728 8-5 7 1345029 4-38 11
4-50 8 12-43 13 1336729 8-5 11 4-71 11
4-70 10 12-51 1 1336730 8-5 13 1346132 12-21 9
4-111 41 1332285 12-11 2 1336731 8-5 19 12-45 9
1330427 4-32 6 12-19 10 1336762 8-5 14 1346636 6-7 38
4-33 13 12-43 14 1336774 8-5 3 6-21 34
4-37 7 12-51 1 1336943 9-21 16 1346918 1-55 22
4-57 17 12-51 7 9-26 66 1347067 2-107 2
1330428 3-19 2 1332310 12-5 1 1337329 9-29 30 2-109 4
4-30 9 1332329 12-21 8 9-33 20 2-111 4
4-45 6 12-45 8 1337331 9-33 19 1347224 4-111 10
4-52 12 1332332 12-21 19 1337633 6-3 46 1347608 6-3 9
4-53 9 12-45 19 1337634 6-3 16 6-11 16
4-70 5 1332333 12-21 18 1339113 6-19 12 1347818 6-7 22
1330429 4-57 10 12-45 18 8-13 4 1347906 6-7 23
1330435 4-99 4 1332340 12-21 3 8-15 10 6-21 19
4-109 4 12-45 3 1339114 6-19 13 1350955 4-79 29
1330436 4-99 5 1332342 12-21 2 8-13 5 4-95 16
4-101 11 12-45 2 8-15 11 4-109 11
4-109 5 1332343 12-21 6 1339115 8-13 12 1351068 4-48 4
1330437 4-33 17 12-45 6 8-15 9 4-50 9
4-70 3 1332344 12-21 14 1339116 6-19 8 4-53 14
1330438 4-39 15 12-45 14 8-13 13 4-58 1
4-41 7 1332346 12-21 13 8-15 8 4-59 1
4-70 6 12-45 13 1339118 6-19 10 1351069 4-48 5
4-111 42 1332347 12-21 11 8-13 11 4-50 10
1330439 4-45 10 12-45 11 8-15 6 4-53 15
4-52 14 1332348 12-21 10 1339119 8-13 10 4-58 2
4-53 11 12-45 10 8-15 5 4-59 2
4-62 4 1332349 12-21 5 1339121 6-19 5 1351960 6-7 32
1330574 4-79 3 12-45 5 8-13 1 6-21 1
4-95 11 1332797 6-4 58 8-15 4 1351992 5-11 11
4-107 10 1332798 6-3 22 1339374 5-17 3 5-15 10
1331081 9-69 1 1332801 6-4 54 5-21 9 1352190 1-55 24
9-71 1 6-11 15 1339536 3-7 29 1352498 6-7 39
9-87 3 1332803 6-3 49 1339828 1-55 13 1352602 4-48 2
1331091 9-72 50 1332805 6-4 55 1339829 1-55 14 4-50 11
1331560 4-111 32 6-11 14 1342504 5-31 28 4-53 16
1331909 2-127 11 1332807 6-3 45 1342505 5-31 29 4-57 13
1332206 3-4 82 1333041 4-60 5 1343145 6-19 15 4-58 4
4-77 39 1333479 9-66 3 8-13 7 1352603 4-48 3
4-93 39 1334820 10-9 7 8-15 16 4-50 12
4-105 10 1335138 1-55 28 1343148 8-13 2 4-53 17

14-18 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-57 14 1376929 8-11 6 1383930 5-3 5 1384040 9-75 3

4-58 5 1376933 8-11 7 1383931 5-3 6 1384041 9-81 14
1355322 7-13 17 1376934 8-11 11 1383932 5-3 7 1384042 9-81 12
1355326 7-13 7 1376935 8-11 12 1383933 5-3 8 9-81 15
1355327 7-13 14 1377889 12-21 36 1383934 5-3 9 1384043 9-81 10
1355343 6-4 65 12-47 22 1383935 5-3 10 9-81 16
1355345 6-4 50 1378343 9-39 19 1383936 5-3 11 1384044 9-75 6
1355346 6-4 57 1378344 11-31 32 1383937 5-3 12 1384045 9-75 7
6-11 12 1378345 11-31 33 1383938 5-3 13 1384046 9-69 20
1355347 6-4 61 1378346 11-31 34 1383939 5-3 14 9-71 21
1356152 4-23 9 1378347 11-31 35 1383940 5-3 15 9-75 8
1356153 4-23 8 1378348 11-31 36 1383942 5-3 16 1384047 9-69 21
1357001 1-55 21 1378349 11-31 37 1383943 5-3 17 9-71 22
1357026 7-13 8 1379726 6-4 56 1383944 5-3 18 9-75 9
1357029 7-13 15 6-11 13 1383945 5-3 19 1384048 9-75 14
1357735 8-15 18 1379749 8-13 16 1383946 5-3 20 1384049 9-75 15
1359588 1-55 33 8-15 7 1383947 5-3 21 1384050 9-75 16
1360660 4-107 15 1379750 6-19 4 1383948 3-17 23 1384051 9-75 17
1363885 4-45 3 8-13 15 5-3 22 1384052 9-69 17
4-47 3 1379755 8-15 2 1383950 5-3 23 9-71 18
4-53 13 1380750 6-3 29 1383951 5-3 24 9-75 18
4-62 3 1380757 4-19 4 1383952 5-3 25 1384053 9-75 28
1363886 4-33 14 1380789 6-3 8 1383953 3-17 10 9-85 3
4-45 7 8-15 1 5-3 26 1384054 9-75 25
4-47 6 1382393 2-109 6 1383954 5-3 27 9-85 13
4-52 15 1382770 11-49 7 1383955 5-3 28 1384055 9-69 33
4-53 12 1382771 11-49 10 1383956 5-3 29 9-71 9
1367282 4-73 28 1382772 11-49 11 1383957 5-3 30 9-75 26
4-89 15 1382773 11-49 5 1383958 5-3 31 1384056 9-69 7
4-101 33 1382774 11-49 6 1383959 5-3 32 1384057 9-75 19
1368978 1-35 16 1382902 6-23 2 1383961 5-3 34 1384058 9-75 20
1370048 5-15 26 6-23 18 1383962 5-3 33 1384059 9-75 10
1373514 3-4 85 8-17 2 1383977 11-11 14 1384060 9-66 5
3-12 78 8-17 10 1383987 11-11 22 9-75 11
1373681 3-4 86 1382904 6-4 51 1383988 11-11 23 1384061 9-75 29
3-12 79 6-8 47 1383989 11-11 24 9-85 4
1374132 13-3 5 1382922 6-19 3 1383990 11-11 25 1384066 9-75 30
13-5 8 1382923 6-19 2 1384009 1-37 50 9-85 5
13-9 5 1382924 6-19 11 1-41 21 1384067 9-75 31
13-11 5 1382950 6-19 6 1384010 1-37 51 9-85 6
1374133 13-3 6 1383501 3-4 88 1-41 22 1384068 9-75 32
13-5 5 3-12 81 1384011 1-38 52 9-85 7
13-9 6 1383517 3-4 89 1-41 23 1384069 9-75 33
13-11 6 3-7 15 1384012 1-38 53 9-85 8
1374550 6-12 55 3-12 82 1-41 24 1384070 9-71 31
1374555 6-12 51 1383831 4-7 2 1384013 1-38 54 9-75 34
1375381 9-21 35 4-9 2 1-41 25 9-85 9
9-26 67 4-11 2 1384014 1-38 55 1384071 9-75 35
1376439 4-19 4 1383925 5-3 1 1-41 26 9-85 10
1376440 4-19 4 1383926 5-3 2 1384038 9-76 50 1384072 9-75 36
1376844 3-4 87 1383927 5-3 3 9-85 24 9-85 11
3-12 80 1383928 5-3 4 1384039 9-75 1 1384073 9-75 37

©2003 HYSTER COMPANY See Service Manual 14-19

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-85 12 9-71 11 1384212 9-39 5 1384425 7-19 18

1384076 9-69 2 9-71 16 1384213 9-39 6 1384426 7-19 22
9-71 3 9-83 3 1384214 9-39 7 1384429 7-13 13
1384077 9-69 3 1384143 9-69 16 1384215 9-39 8 1384431 7-13 9
9-71 4 9-71 17 1384216 9-39 9 1384432 7-13 11
1384082 9-71 2 1384144 9-69 18 1384217 9-39 10 1384433 7-13 12
9-87 4 9-71 19 1384218 9-39 11 1384440 6-3 8
1384083 9-69 6 1384145 9-69 24 1384219 9-39 12 8-13
1384085 9-66 6 9-71 28 1384220 9-39 13 1384443 6-3 23
9-69 4 1384146 9-69 19 1384221 9-39 14 1384444 6-3 24
9-71 5 9-71 20 1384222 9-39 15 1384445 6-3 25
1384089 9-87 2 1384147 9-69 26 1384223 9-39 16 1384446 6-3 38
1384090 9-69 37 1384160 9-75 46 1384224 9-39 17 1384447 6-7 10
9-72 53 1384161 9-72 49 10-11 16 1384448 6-7 12
1384092 9-69 5 1384162 9-54 6 1384227 9-39 18 1384449 6-7 13
9-81 2 1384163 9-54 5 1384229 1-53 18 1384603 4-19 4
1384097 9-69 35 1384165 9-54 4 1384230 1-53 17 4-73 18
1384098 9-71 7 1384166 9-54 3 1384231 1-53 16 4-89 11
9-72 52 1384167 9-54 2 1384232 1-53 15 4-102 55
1384099 9-69 32 1384168 9-54 1 1384234 1-53 13 1384661 2-125 3
9-71 8 1384169 9-57 1 1384235 1-53 12 1384794 5-25 32
9-75 27 1384170 9-57 2 1384236 1-53 11 5-27 25
9-81 3 1384171 9-57 3 1384237 1-53 10 1384795 5-35 4
1384108 9-71 6 1384172 9-57 4 1384239 1-53 8 1384796 5-31 33
1384109 9-69 42 1384173 9-57 5 1384241 1-53 6 1384797 5-22 38
9-81 5 1384174 9-57 6 1384244 1-53 3 1384798 5-22 40
1384110 9-69 9 1384175 9-57 7 1384246 1-53 1 1384799 5-22 39
9-71 10 1384176 9-57 8 1384282 4-19 1 1384850 6-7 25
9-83 2 1384177 9-57 9 1384283 4-19 1 1384852 6-7 31
1384117 9-81 11 1384178 9-57 10 1384293 4-19 2 6-21 35
1384122 9-66 1 1384179 9-57 11 1384294 4-19 3 1384853 6-7 34
1384123 9-66 2 1384180 9-57 12 1384295 11-31 2 6-21 38
1384124 9-66 4 1384181 9-57 13 1384296 11-31 3 1384854 6-7 36
1384127 9-66 13 1384182 9-57 14 1384297 11-31 4 6-21 33
1384132 9-69 27 1384183 9-57 15 1384298 11-31 5 1384855 6-7 44
9-71 26 1384184 9-57 16 1384299 11-31 6 1384856 6-7 44
1384133 9-72 42 1384185 9-57 17 1384300 11-31 7 1384857 6-7 45
1384134 9-72 43 9-65 5 1384301 11-31 8 1384858 6-7 1
1384135 9-72 44 1384186 9-57 18 1384302 11-31 9 1384859 6-23 1
1384136 9-72 45 1384187 9-57 19 1384303 11-31 10 8-17 1
1384137 9-72 46 1384188 9-57 20 1384304 11-31 11 1384860 6-23 3
1384138 9-72 48 1384189 9-57 21 1384305 11-31 12 8-17 3
1384139 9-69 12 1384190 9-57 22 1384306 11-31 13 1384861 6-23 5
9-71 13 1384191 9-57 23 11-31 29 8-17 5
9-83 9 1384192 9-57 24 1384307 11-31 14 1384862 6-23 6
1384140 9-69 13 1384193 9-57 25 1384312 11-31 15 6-23 7
9-71 14 1384194 9-57 26 1384318 11-31 16 8-17 6
9-83 11 1384195 9-57 27 1384324 11-31 17 1384863 6-23 6
1384141 9-69 14 1384196 9-57 28 1384413 11-28 6 6-23 7
9-71 15 1384197 9-57 29 1384422 6-7 37 6-23 15
1384142 9-69 10 1384198 9-57 30 1384423 7-19 20 8-17 6
9-69 15 1384199 9-57 31 1384424 7-19 19 8-17 9

14-20 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1384864 6-23 9 1384959 4-13 15 1385244 9-61 22 1385367 9-49 10

6-23 10 1384961 4-15 2 1385245 9-61 4 1385368 9-49 11
8-17 8 1384962 4-15 3 1385246 9-61 23 1385369 9-49 13
1384865 6-23 15 1384963 4-15 4 1385247 9-61 5 1385370 11-27 14
8-17 9 1384967 4-15 6 1385248 9-61 6 1385375 9-63 24
1384866 6-23 1384969 4-15 7 1385249 9-61 7 1385376 9-63 9
1384867 6-23 17 1384970 4-15 8 1385250 9-61 8 1385377 9-63 10
8-17 10 1384971 4-15 5 1385251 9-61 9 1385378 9-63 25
1384868 6-23 19 1384973 4-15 10 1385252 9-61 10 1385379 9-63 11
8-17 11 1384974 4-15 9 1385253 9-61 11 1385380 9-63 12
1384869 6-23 19 1384979 9-7 1 1385254 9-61 12 1385381 9-63 13
8-17 11 1384980 9-7 2 1385255 9-61 24 1385382 9-63 21
1384870 6-23 20 1384981 9-7 3 1385256 9-61 13 1385383 9-63 15
6-23 22 1384982 9-7 4 1385257 9-61 14 1385384 9-63 16
8-17 12 1384983 9-7 5 1385258 9-61 15 1385385 9-63 26
1384871 6-23 21 1384988 4-13 2 1385259 9-61 16 1385386 9-63 27
6-23 31 1384989 4-13 4 9-63 14 1385387 9-63 17
8-17 13 1384993 4-13 4 1385260 9-61 17 1385388 9-63 18
1384872 6-23 23 4-13 4 1385261 9-61 18 1385389 9-63 19
8-17 14 1384994 4-13 5 1385262 9-61 19 1385390 9-63 20
1384873 6-23 24 1384995 4-13 6 1385263 9-61 20 1385391 9-63 22
8-17 15 1384996 4-13 7 1385264 9-61 21 1385392 9-45 1
1384874 6-23 25 1384997 4-13 7 1385265 9-63 1385393 9-45 3
8-17 16 1384998 4-13 8 1385268 9-63 3 1385394 9-45 4
1384876 6-23 33 1384999 4-13 9 1385269 9-63 4 1385395 9-45 5
8-17 19 1385066 5-5 25 1385270 9-63 5 1385396 9-45 2
1384877 8-17 21 1385099 1-55 11 1385271 9-63 6 1385397 9-45 6
1384878 6-23 16 1385150 2-117 4 1385272 9-63 7 1385398 9-45 7
6-23 33 1385200 6-4 62 1385273 9-63 23 1385399 9-45 8
8-17 21 1385222 9-59 1 1385274 9-63 8 1385519 4-101 30
1384879 6-23 30 1385223 9-59 2 1385282 3-4 90 1385639 3-4 91
8-17 22 1385224 9-59 3 3-12 83 3-12 84
1384880 6-23 31 1385225 9-59 4 1385325 9-45 9 1385653 11-27 5
8-17 23 1385226 9-59 5 1385326 9-45 10 1385654 11-27 6
1384881 6-23 16 1385227 9-59 6 1385327 9-45 11 1385655 11-27 7
8-17 24 1385228 9-59 7 1385328 9-45 12 1385656 11-27 8
1384882 6-23 26 1385229 9-59 8 1385329 9-45 13 1385657 11-27 1
8-17 17 1385230 9-59 9 1385330 9-45 14 1385658 11-27 2
1384883 6-23 27 1385231 9-59 10 1385331 9-50 1 1385659 11-27 3
8-17 18 1385232 9-59 11 1385332 9-50 2 1385660 11-27 4
1384884 6-23 32 1385233 9-59 12 1385333 9-50 3 1385662 9-50 6
8-17 20 1385234 9-59 13 1385334 9-50 4 1385666 9-49 12
1384885 8-13 9 1385235 9-59 14 1385335 9-50 5 1385667 9-59 17
1384886 8-13 14 1385236 9-59 15 1385358 9-49 1 1385668 9-59 17
1384892 4-19 4 1385237 9-59 16 1385359 9-49 2 1385669 9-59 17
1384950 4-13 10 1385238 9-59 18 1385360 9-49 3 1385670 9-59 17
1384951 4-13 11 1385239 9-59 19 1385361 9-49 4 1385671 9-59 17
1384952 4-13 12 1385240 9-59 20 1385362 9-49 5 1385672 9-61 25
1384953 4-13 13 1385241 9-61 1 1385363 9-49 6 9-63 29
1384954 4-13 14 1385242 9-61 2 1385364 9-49 7 1385686 9-46 2
1384955 4-15 1 9-63 2 1385365 9-49 8 1385687 9-46 6
1384956 4-15 11 1385243 9-61 3 1385366 9-49 9 1385688 9-46 10

©2003 HYSTER COMPANY See Service Manual 14-21

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1385689 9-46 3 9-83 37 1386103 9-65 21 1386159 4-23 2

1385690 9-46 4 1386036 9-66 7 1386104 9-65 22 1386160 4-23 1
1385691 9-46 11 1386038 9-71 41 1386105 9-65 23 1386163 9-69 34
1385692 9-46 12 1386049 7-15 1 1386106 9-65 24 1386165 9-69 22
1385693 9-46 7 1386050 7-15 2 1386107 9-65 25 9-71 23
1385694 9-46 8 1386051 7-15 3 1386108 9-65 26 1386167 9-71 27
1385695 9-46 9 1386052 7-15 4 1386109 9-65 27 1386174 9-75 45
1385696 9-46 1 7-15 10 1386110 9-65 28 1386175 9-81 13
1385697 9-46 13 1386053 7-15 5 1386111 9-65 29 1388117 2-113 11
1385698 9-46 14 1386054 7-15 6 1386112 9-65 30 1388150 11-31 31
1385699 9-46 5 1386055 7-15 7 1386113 11-39 2 1388151 11-31 1
1385705 11-41 1 1386056 7-15 8 1386114 11-39 3 1388154 11-45 16
1385706 11-41 2 1386059 7-15 13 1386115 11-39 4 1388155 11-45 17
1385707 11-41 3 1386060 7-15 12 1386116 11-39 11 1388156 11-45 18
1385708 11-41 4 1386061 7-15 11 1386117 11-39 12 1388157 11-39 15
1385709 11-41 5 1386063 7-15 9 1386118 11-39 16 1388158 9-65 31
1385710 11-41 6 1386065 11-45 1 1386119 11-39 13 1388160 10-11 13
1385711 11-41 7 1386066 11-45 2 1386120 11-39 10 1388161 10-11 14
1385982 11-31 19 1386067 11-45 3 1386121 11-39 14 1388162 10-11 15
1385984 11-31 20 1386068 11-45 4 1386125 10-11 12 1388165 10-11 17
1385985 11-31 21 1386069 11-45 5 1386126 10-11 11 1388166 10-11 18
1385986 11-31 22 1386070 11-45 6 1386127 10-11 10 1388169 4-23 29
1385988 11-31 23 1386071 11-45 7 1386128 10-11 9 1388170 4-23 30
1385989 11-31 24 11-49 9 1386129 10-11 8 1388171 4-23 31
1385990 11-31 25 1386072 11-45 8 1386130 10-11 7 1388172 4-23 32
1385991 11-31 26 11-49 8 1386131 10-11 6 1388173 4-23 22
1385992 11-31 27 1386073 11-45 9 1386132 10-11 5 1388196 11-49 1
1385993 11-31 28 1386074 11-45 10 1386133 10-11 4 1388197 11-49 2
1385995 11-31 30 1386075 11-45 11 1386134 10-11 3 1388209 3-7 43
1385997 1-21 2 1386076 11-45 12 1386135 10-11 2 3-15 27
1385998 1-21 3 1386077 11-45 13 1386136 10-11 1 1388214 4-31 7
1385999 1-21 4 1386079 11-45 14 1386137 4-23 16 1388219 4-31 8
1386000 1-21 5 1386080 11-45 15 1386138 4-23 15 1388223 3-4 92
1386001 1-21 6 1386082 11-39 7 1386139 4-23 14 3-12 85
1386002 1-21 7 1386083 11-39 8 1386140 4-23 13 1388238 3-7 39
1386003 1-21 8 1386084 9-65 33 1386141 4-23 12 1388252 2-113 12
1386004 1-21 9 1386087 9-65 3 1386142 4-23 17 1388268 2-117 3
1386005 1-21 10 1386088 9-65 4 1386143 4-20 2 1388280 3-15 32
1386007 1-21 12 1386089 9-65 17 1386144 4-20 3 1388286 4-73 35
1386008 1-21 13 1386090 9-65 6 1386145 4-20 4 4-90 65
1386009 1-21 11 1386091 9-65 7 4-21 4 4-101 45
1386024 9-83 1 1386092 9-65 8 1386146 4-23 21 1388287 4-73 26
1386025 9-69 38 1386093 9-65 9 1386147 4-23 20 4-90 66
9-72 56 9-66 9 1386148 4-23 19 4-101 43
9-83 34 1386094 9-65 10 1386149 4-23 18 1388396 7-11 1
1386026 9-69 23 1386095 9-65 11 1386150 4-23 11 1388398 7-11 3
9-71 24 1386096 9-65 12 1386151 4-23 10 1388428 7-11 8
1386027 9-69 39 1386097 9-65 13 1386154 4-23 7 1388429 7-11 9
9-72 57 1386098 9-65 14 1386155 4-23 6 1388431 7-11 11
1386028 9-81 17 1386099 9-65 15 1386156 4-23 5 1388432 7-11 12
1386029 9-71 25 1386100 9-65 16 1386157 4-23 4 1388433 7-11 13
1386030 9-69 40 1386102 9-65 20 1386158 4-23 3 1388436 7-11 16

14-22 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1388437 7-11 18 1389135 5-27 2 1389187 5-35 2 1389243 5-19 16

1388438 7-11 19 1389136 5-27 4 1389188 5-35 5 1389244 5-19 20
1388439 7-11 20 1389137 5-27 18 1389189 5-35 6 1389245 5-19 21
1388440 7-11 21 1389139 5-27 6 1389190 5-35 7 1389246 5-19 22
1389053 9-75 47 1389142 5-27 10 1389191 5-35 8 1389247 5-19 24
1389054 9-75 48 1389150 5-13 3 1389192 5-35 9 1389248 5-19 24
1389055 9-69 41 1389151 5-13 4 1389193 5-35 10 1389249 5-19 24
9-72 54 1389152 5-13 5 1389194 5-27 13 1389250 5-19 24
9-76 49 1389153 5-13 6 1389195 5-35 12 1389253 5-19 28
1389057 9-72 51 5-35 3 1389196 5-35 13 1389254 5-19 30
1389060 9-72 55 5-35 21 1389197 5-35 14 1389255 5-19 31
1389063 9-69 25 1389154 5-13 7 1389200 5-35 18 1389256 5-19 32
9-71 29 5-35 20 1389201 5-35 19 1389260 5-21 16
1389064 9-71 30 1389155 5-13 8 1389202 5-35 23 1389261 5-21 18
1389066 9-71 32 1389156 5-13 8 1389203 5-35 24 1389262 5-21 19
1389067 9-71 33 1389158 5-13 12 1389204 5-35 25 1389264 5-21 21
1389068 9-71 34 1389159 5-13 13 1389207 5-35 27 1389266 5-21 23
1389069 9-71 35 1389160 5-13 14 1389208 5-35 28 1389267 5-21 24
1389070 9-71 36 1389164 5-13 16 1389214 5-17 14 1389268 5-21 26
1389071 9-71 37 1389165 5-13 18 5-22 35 1389269 5-21 27
1389072 9-71 38 1389166 5-13 20 1389215 5-17 15 1389270 5-17 17
1389073 9-71 38 1389169 5-13 10 5-22 34 5-21 28
1389074 9-71 38 1389171 5-11 1 1389216 5-17 16 1389271 5-21 29
1389075 9-71 38 5-15 1 1389217 5-11 25 1389273 5-22 32
1389076 9-71 39 5-19 29 5-17 19 1389274 5-22 33
1389077 9-71 40 5-21 1 5-19 13 1389277 5-22 36
1389079 9-72 58 1389172 5-15 3 5-21 12 1389278 5-22 37
1389080 9-72 59 1389173 5-11 7 1389218 5-11 27 1389281 5-9 1
1389082 9-81 9 5-15 6 5-17 21 1389282 5-9 2
1389088 9-66 14 1389175 5-11 21 5-19 14 1389283 5-9 3
1389089 9-71 7 5-15 12 5-21 14 1389284 5-9 4
1389117 5-25 33 1389176 5-11 14 1389219 5-17 25 1389285 5-9 5
1389118 5-25 3 5-15 13 5-19 17 1389286 5-9 6
1389120 5-25 4 5-19 9 1389220 5-17 27 1389289 5-9 9
1389121 5-25 6 5-21 9 5-19 19 1389290 5-9 10
1389123 5-25 7 1389177 5-11 15 1389223 5-11 4 1389291 5-9 11
1389124 5-25 8 5-15 14 1389224 5-11 13 1389297 5-9 19
1389125 5-17 13 5-19 8 5-19 10 1389302 5-9 24
5-19 27 5-21 8 5-21 10 1389303 5-9 26
5-25 9 1389178 5-11 20 1389228 5-11 17 1389305 5-9 25
5-31 48 5-15 15 5-19 6 1389306 5-9 28
1389126 5-25 13 1389179 5-11 19 5-21 6 1389307 5-9 29
1389127 5-25 17 5-15 16 1389230 5-11 28 1389308 5-9 30
1389128 5-25 18 1389180 5-11 23 1389231 5-11 29 1389310 5-9 32
1389129 5-22 31 5-15 18 1389232 5-11 30 1389311 5-9 33
5-25 24 1389181 5-15 20 1389233 5-11 31 1389315 5-31 1
5-27 14 5-17 8 1389234 5-19 1 1389316 5-31 2
1389130 5-25 26 1389182 5-15 21 1389235 5-19 2 1389317 5-31 3
5-27 16 5-17 9 1389236 5-19 3 5-31 22
1389131 5-25 26 1389183 5-15 23 1389239 5-19 7 1389318 5-31 4
5-27 16 1389184 5-15 24 1389240 5-19 13 5-31 21
1389134 5-27 1 1389186 5-35 1 1389241 5-19 14 1389319 5-31 5

©2003 HYSTER COMPANY See Service Manual 14-23

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-31 20 1390683 5-7 31 1391687 1-27 13 1392504 3-17 6

1389320 5-31 6 1390704 5-7 7 1391688 1-27 11 1393117 2-117 36
5-31 19 1390705 5-7 6 1391689 1-27 14 1393738 4-17 12
1389321 5-31 7 1390722 2-107 10 1391690 1-27 16 1394055 3-4 93
5-31 18 2-109 7 1391691 1-27 17 3-12 86
1389323 5-31 12 1391115 5-25 35 1391692 1-27 12 1399194 5-35 11
1389324 5-31 13 1391117 5-27 1 1391693 1-27 15 1450085 2-121 3
1389972 5-31 15 1391121 5-15 21 1391694 1-27 18 1450086 2-121 6
1389978 5-31 14 1391122 5-15 22 1391695 1-27 20 1450087 2-121 4
1389981 5-31 24 5-17 10 1391696 1-27 21 1450364 3-17 22
1389982 5-31 25 1391124 5-17 16 1391697 1-27 22 1450365 3-17 21
1389983 5-31 34 1391125 5-21 12 1391698 1-27 23 1450366 3-17 20
5-31 34 1391129 5-11 31 1391699 1-27 24 1450367 3-17 19
1389984 5-31 35 1391133 5-19 16 1391700 1-27 25 1450368 3-17 18
1389985 5-31 37 1391134 5-19 20 1391701 1-27 26 1450369 3-17 17
1389986 5-31 40 1391136 5-21 2 1391702 1-27 27 1450375 3-17 16
1389987 5-31 41 1391137 5-21 3 1391703 1-27 28 1450376 3-17 15
1389988 5-31 42 1391138 5-21 19 1391704 1-27 29 1450377 3-17 24
1389989 5-31 43 1391140 5-21 22 1391705 1-27 30 1450378 3-17 14
1389990 5-31 44 1391141 5-21 26 1391730 8-7 17 1450379 3-17 13
1389991 5-31 45 1391142 5-21 20 1391741 8-7 28 1450380 3-17 12
1389992 5-31 46 5-21 27 1391745 8-7 34 1450381 3-17 11
1389993 5-31 47 1391143 5-21 28 1391751 8-7 32 1450383 3-17 9
1389995 5-32 52 1391144 5-21 29 1391752 8-7 33 1450384 3-17 8
1389999 5-29 1 1391416 1-37 33 1391792 4-21 1 1450385 3-17 25
1390000 5-29 2 1-43 15 1391793 4-21 2 1450563 7-15 14
1390001 5-29 5 1-45 4 1391794 4-21 3 1450573 10-11 19
1390002 5-29 6 1391427 2-111 15 1392325 1-27 19 1450659 5-17 18
1390003 5-29 11 1391555 13-3 2 1392392 13-5 7 1450704 8-3 11
1390004 5-29 14 13-5 2 1392396 13-3 13 1450705 8-3 12
1390005 5-29 17 13-9 2 13-5 6 1450708 8-3 3
1390006 5-29 21 13-11 2 13-7 13 1451327 4-77 27
1390007 5-29 25 1391625 5-15 25 13-9 11 4-93 29
1390037 5-25 31 1391626 5-17 29 13-11 11 4-105 3
1390038 5-27 35 1391627 5-17 30 13-13 11 1452438 4-19 4
1390039 5-27 21 1391628 5-11 32 1392397 13-3 4 1452501 6-19 1
1390040 5-27 22 1391629 5-19 30 13-5 4 1452503 6-19 1
1390041 5-27 23 1391630 5-19 31 13-9 4 1452504 6-19 1
1390042 5-27 26 1391631 5-19 32 13-11 4 1452978 2-115 2
1390043 5-27 27 1391632 5-21 18 1392398 13-3 3 1452979 2-115 5
1390044 5-27 28 1391634 5-29 17 13-5 3 5-5 26
1390045 5-27 31 1391636 5-9 8 13-9 3 1452980 2-115 6
1390046 5-13 15 1391677 1-27 1 13-11 3 1453597 13-3 1
1390047 5-15 25 1391678 1-27 2 1392399 5-5 25 13-9 1
1390048 5-11 33 1391679 1-27 3 1392493 5-19 4 1453598 13-7 1
1390049 5-17 29 1391680 1-27 4 1392494 5-19 4 13-13 1
1390050 5-17 30 1391681 1-27 5 1392498 3-17 1 1454142 9-45 15
1390051 5-11 32 1391682 1-27 6 1392499 3-17 2 1454143 9-45 16
1390052 5-9 27 1391683 1-27 7 1392500 3-17 3 1454146 2-115 4
1390053 5-31 51 1391684 1-27 8 1392501 3-17 7 1455338 2-107 22
1390054 5-29 9 1391685 1-27 9 1392502 3-17 4 1455339 2-107 26
1390055 5-27 30 1391686 1-27 10 1392503 3-17 5 1456013 5-13 9

14-24 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1456341 2-109 1 1463893 4-113 17 1471879 3-4 96 1473014 9-41 20

2-111 1 1463895 4-113 16 3-12 89 1473015 9-41 21
1456342 2-109 3 1463896 4-113 1472753 1-23 1 1473016 9-41 22
2-111 3 1463910 4-113 9 1472758 1-23 2 1473020 9-41 23
1456348 2-109 5 1463911 4-113 8 1472761 1-23 3 1473022 9-41 24
2-111 5 1463914 4-113 19 1472763 1-23 20 1473023 9-41 25
1456452 11-49 4 1463922 4-113 11 1472764 1-23 4 1473024 9-41 26
1456533 11-51 1 1463923 4-113 13 1472765 1-23 5 1473025 11-47 1
1456534 11-51 2 1463924 4-113 15 1472766 1-23 6 1473054 11-47 2
1456535 11-51 4 1464258 4-113 14 1472767 1-23 7 1473055 11-47 3
1456536 11-51 5 1464262 4-113 24 1472768 1-23 8 1473056 11-47 4
1456537 11-51 6 1464263 1-55 4 1472769 1-23 9 1473057 11-47 5
1456538 11-51 7 1464266 4-95 18 1472770 1-23 10 1473127 10-13 2
1456539 11-51 3 1464268 4-95 15 1472771 1-23 11 1473135 11-47 6
1456540 11-51 9 1464269 4-52 13 1472772 1-23 12 1473136 11-47 7
1456541 11-51 8 4-53 10 1472773 1-23 13 1473137 11-47 8
1456542 11-51 10 1464270 4-52 1472821 1-23 14 1473138 11-47 9
1456543 11-51 11 4-95 14 1472833 1-23 15 1473139 11-47 12
1456544 11-51 12 1464274 4-62 1472834 1-23 16 1473140 11-47 13
1456799 2-109 2 4-95 41 1472835 1-23 17 1473141 11-47 14
2-111 2 1464434 3-4 94 1472847 1-23 18 1473142 11-47 25
1456802 2-109 2 3-12 87 1472851 1-23 19 1473143 11-47 15
2-111 2 1464457 12-27 7 1472991 9-41 1 1473144 11-47 16
1458366 2-111 2 1464481 4-9 5 1472992 9-41 2 1473145 11-47 17
1458503 9-22 90 1464482 4-9 6 1472993 7-17 7 1473146 11-47 18
9-26 68 1464483 4-9 7 9-41 3 1473147 11-47 19
1459348 3-7 22 4-11 5 10-13 11 1473148 11-47 20
1460477 1-9 19 1464503 1-55 36 11-47 10 1473149 11-47 21
1-11 19 1464529 4-9 15 1472994 7-17 8 1473150 11-47 22
1-15 3 1464667 4-95 19 7-17 8 1473151 11-47 23
2-111 7 1464679 1-55 36 9-41 4 1473152 11-47 24
2-119 31 1464709 1-55 36 9-41 4 1473153 7-17 1
1460731 12-3 1464766 1-55 36 10-13 12 1473154 7-17 2
1461219 12-7 1464781 1-55 36 10-13 12 1473155 7-17 3
1461284 12-7 1464796 1-55 36 11-47 11 1473156 7-17 4
1463524 4-95 21 1466008 1-55 17 11-47 11 1473157 7-17 5
1463525 4-33 7 1467587 11-11 28 1472995 9-41 5 1473158 7-17 6
4-38 7 1468968 4-113 6 1472996 9-41 6 1473161 7-17 18
4-52 7 4-113 6 1472997 9-41 7 1473162 7-17 11
4-53 7 1469186 6-19 7 1472998 9-41 8 1473163 7-17 12
4-111 39 1469187 6-19 9 1472999 9-41 9 1473164 7-17 13
1463554 4-95 20 1470837 9-37 15 1473000 9-41 10 1473165 7-17 14
1463555 4-35 5 1470838 9-37 16 1473001 9-41 11 1473166 7-17 15
4-41 5 1471310 7-7 36 1473002 9-41 12 1473167 7-17 16
4-111 37 1471360 5-17 5 1473003 9-41 27 1473168 7-17 17
1463556 4-89 26 5-21 7 1473005 9-41 13 1473169 7-17 9
1463869 4-9 3 1471361 5-11 16 1473006 9-41 14 1473170 7-17 10
4-11 1 1471363 5-19 23 1473007 9-41 15 1473171 10-13 1
1463874 4-113 2 1471572 13-3 10 1473008 9-41 16 1473172 10-13 3
1463882 4-113 1 13-5 12 1473009 9-41 17 1473174 10-13 4
1463886 4-113 3 1471667 3-4 95 1473010 9-41 18 1473175 10-13 5
1463892 4-113 7 3-12 88 1473013 9-41 19 1473176 10-13 6

©2003 HYSTER COMPANY See Service Manual 14-25

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1473177 10-13 7 1474834 1-35 1 1482339 7-9 9 1483745 6-11 22

1473178 10-13 8 1475138 1-41 16 1482340 7-9 10 1483746 6-11 22
1473180 10-13 9 1475139 1-41 17 1482341 7-9 11 1483747 6-11 22
1473182 10-13 10 1475140 1-41 18 1482342 7-9 12 1483748 6-11 22
1473183 10-13 13 1475141 1-41 9 1482343 7-9 13 1483749 6-11 22
1473184 10-13 27 1475436 1-7 1 1482344 7-9 14 1483750 6-11 22
1473185 10-13 14 1-9 1 1482345 7-9 15 1483751 6-11 22
1473186 10-13 15 1475437 1-7 2 1482346 7-9 17 1483752 6-11 22
1473187 10-13 16 1-9 2 1482347 7-9 18 1483753 6-11 22
1473188 10-13 17 1475438 1-7 3 1482348 7-9 19 1483754 6-11 22
1473189 10-13 18 1-9 3 1482350 7-9 21 1483755 6-11 22
1473190 10-13 19 1475439 1-7 4 1482351 7-9 22 1483756 6-11 22
1473191 10-13 20 1475440 1-7 5 1482352 7-9 24 1483757 6-11 22
1473192 10-13 21 1476827 1-47 1 1482353 7-9 25 1483758 6-11 22
1473193 10-13 22 1-49 1 1482354 7-9 26 1483759 6-11 22
1473194 10-13 23 1476852 2-119 24 1482355 7-9 27 1483760 6-11 22
1473195 10-13 24 1476860 2-111 14 1482356 7-9 28 1483761 6-11 22
1473196 10-13 25 1476861 2-111 13 1482357 7-9 29 1483762 6-11 22
1473197 10-13 26 1476863 2-111 12 1482358 7-9 30 1483763 6-11 22
1473520 2-127 2 1476922 1-53 1482360 7-9 31 1483764 6-11 22
1473554 1-47 7 1476923 1-53 2 1482361 7-9 32 1483765 6-11 22
1473611 6-11 11 1476924 1-53 4 1482362 7-9 33 1483766 6-11 22
1473719 6-11 6 1476925 1-53 5 1482363 7-9 34 1483767 6-11 22
1473720 6-11 2 1476926 1-53 7 1482364 7-9 36 1483768 6-11 22
1473721 6-11 16 1476928 1-53 9 1482365 7-9 37 1483769 6-11 22
6-19 1476929 1-53 14 1482672 6-14 1 1483770 6-11 22
1473722 6-11 4 1476962 1-41 1 1482673 2-127 4 1483771 6-11 22
1473745 6-21 37 1477120 6-11 1482674 2-127 6 1483772 6-12 22
1473747 6-21 36 6-17 1482710 2-117 5 1483773 6-12 22
1473748 6-21 29 6-19 1482711 2-117 6 1483774 6-12 22
1473750 6-21 32 6-21 1482719 2-117 1 1483775 6-12 22
1473751 6-21 26 1478613 4-79 13 1482720 2-117 2 1483776 6-12 22
1473752 6-21 23 4-95 8 1482765 6-12 54 1483777 6-12 22
1473753 6-21 25 1478659 1-3 22 1483156 9-34 67 1483778 6-12 23
1473754 6-21 21 1478784 6-21 37 1483157 9-21 15 1483779 6-12 24
1473755 6-21 39 1478903 7-11 26 1483158 9-22 55 1483780 6-12 26
1473756 6-21 39 1478904 7-11 28 9-26 85 1483781 6-12 26
1473757 6-21 19 1479043 7-5 13 9-79 1483782 6-12 26
1473759 6-21 18 7-9 9-81 1483783 6-12 27
1473760 6-21 17 1479715 1-35 10 9-83 1483784 6-12 31
1473761 6-21 5 1479716 1-35 11 9-85 1483785 6-12 32
1473764 6-21 8 1479815 1-41 12 9-87 1483786 6-12 35
1473765 6-21 6 1479838 5-17 6 1483201 4-89 20 1483790 6-12 40
1473766 6-21 3 1480577 3-15 28 4-101 38 1483791 6-12 41
1473776 6-17 6 1482331 7-9 1 1483204 4-17 1483792 6-12 42
1473927 9-37 8 1482332 7-9 2 1483246 2-119 19 1483793 6-12 43
1474331 7-3 33 1482333 7-9 3 1483586 10-9 2 6-12 51
1474332 7-3 30 1482334 7-9 4 1483700 5-7 1 1483794 6-12 44
1474333 7-3 31 1482335 7-9 5 1483701 5-7 2 1483796 6-12 47
1474334 7-3 32 1482336 7-9 6 1483741 6-11 1 1483797 6-12 49
1474818 1-19 1 1482337 7-9 7 1483742 6-11 19 1483800 6-12 56
1474832 1-35 2 1482338 7-9 8 1483744 6-11 21 1483801 6-12 57

14-26 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1483802 6-12 53 9-34 62 1492653 5-25 4 3-12 92

1483803 6-7 27 1490304 13-3 7 1492658 5-27 23 1493567 9-22 52
6-21 36 1490329 2-127 5 1492667 5-35 15 9-26 78
6-23 29 1490337 3-4 97 1492675 5-35 26 1493568 9-23 132
8-17 30 3-12 90 1492682 5-13 21 9-37 26
1483804 6-23 13 1490338 9-23 113 1492683 5-13 22 1493569 9-23 125
8-17 28 9-27 120 1492684 5-9 9-37 25
1483805 6-23 14 1490373 10-9 3 1492685 5-9 20 1493570 9-30 66
8-17 29 1490656 1-35 13 1492686 5-9 18 9-34 72
1483839 9-30 74 1490765 2-109 2 1492687 5-9 31 1493572 3-7 49
9-34 65 2-111 2 1492688 5-9 13 3-12 93
1483868 1-41 19 1490926 2-4 1492689 5-9 15 1493573 9-30 67
1483973 10-9 1 2-9 1492693 5-31 26 9-34 73
1483978 10-9 4 2-11 1492695 9-30 83 1493574 3-8 58
1484066 1-55 16 2-13 9-33 37 3-15 30
1484265 6-17 1 2-15 1492697 4-17 1 9-30 87
1484416 1-7 16 2-17 1492698 4-17 2 9-33 1
1-9 16 2-19 1492699 4-17 3 1493575 3-7 18
1-11 16 2-21 1492701 4-17 4 1493576 3-7 32
1485290 9-21 46 2-25 1492702 4-17 5 3-15 31
9-27 102 2-29 1492703 4-17 6 1493577 9-34 74
1485291 9-21 50 2-33 1492704 4-17 7 1493588 9-30 73
9-27 103 2-35 1492956 9-35 112 9-34 75
1486602 1-7 9 2-37 1493083 4-95 15 1493590 9-30 51
1-9 9 2-39 4-95 18 9-34 76
1-11 9 2-45 4-95 19 1493596 9-30 49
1487602 9-21 6 2-51 1493552 9-21 44 9-34 60
9-25 5 2-53 9-26 70 1493597 9-22 62
1487786 9-23 133 2-57 1493553 9-21 9 9-25 2
9-37 27 2-59 9-26 71 1493598 9-21 7
1487884 9-23 131 2-63 1493554 9-21 8 9-27 101
9-37 28 2-67 9-26 72 1493599 9-29 24
1488171 4-105 7 2-69 1493555 9-22 58 9-34 94
4-107 25 2-73 9-26 73 1493600 9-29 20
1488482 4-90 50 2-75 1493556 9-21 34 9-34 96
1488483 4-90 55 2-77 9-26 79 1493601 9-30 53
1488669 4-113 20 2-79 1493557 9-23 117 9-34 92
1488670 4-113 33 2-83 9-26 80 1493602 9-21 10
1490094 3-4 98 2-85 1493558 9-23 130 9-26 99
3-12 91 1491111 9-29 22 9-34 69 1493603 9-29 46
1490095 3-12 91 9-34 66 1493559 9-23 129 1493604 9-22 68
1490114 4-95 9 1491117 9-30 47 1493560 9-23 118 9-27 104
4-107 8 9-34 63 9-26 74 1493605 3-7 37
1490254 4-53 1491452 4-90 58 1493561 9-30 54 3-15 33
4-95 14 4-101 23 9-34 70 1493606 3-7 38
4-107 1 1491453 4-95 1 1493563 9-22 87 1493607 3-5 100
1490259 4-113 6 4-107 18 9-26 75 3-12 94
1490284 9-23 108 1492646 5-11 26 1493564 9-22 57 1493608 9-30 85
9-26 69 5-17 20 9-26 76 9-34 80
1490285 3-8 56 5-19 14 1493565 9-21 36 1493609 9-30 86
3-15 29 5-21 13 9-26 77 9-33 2
1490286 9-30 58 1492652 5-25 33 1493566 3-4 99 1493610 9-34 68

©2003 HYSTER COMPANY See Service Manual 14-27

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-35 126 1496338 9-81 7 1511952 2-7 3 2-77 13

1493850 9-30 48 1496339 9-81 6 2-47 9 1512628 2-21 1
9-34 64 1496340 9-81 8 2-61 1 2-23 7
1493922 4-99 15 1496341 9-79 9 2-67 3 1512629 2-15 1
4-109 7 1496342 9-79 10 2-79 7 1512630 2-15 1
1493923 4-99 16 1496496 3-4 84 2-81 2 1512631 2-17 17
4-109 8 3-12 77 2-83 15 1512633 2-17 1
1494298 9-21 41 8-11 1511961 2-37 10 1512634 2-17 2
9-26 54 1496905 9-83 35 2-39 4 1512635 2-17 3
1494312 1-41 9 1497564 2-129 8 2-41 10 1512636 2-17 4
1494347 9-35 108 1497569 2-129 10 1512005 2-83 20 2-23 25
1494369 4-95 21 1499045 2-119 5 1512292 2-67 4 1512637 2-17 5
1494370 4-95 20 2-121 1512509 2-9 1 1512638 2-17 6
1494374 4-35 1500852 4-101 12 1512510 2-9 2 1512639 2-17 7
4-89 30 1502543 1-11 26 1512511 2-9 3 1512640 2-17 8
4-101 42 1-15 20 1512525 2-7 6 1512641 2-17 10
1494375 4-41 9-37 19 2-77 12 1512642 2-17 11
4-89 32 1502712 4-71 13 1512584 2-37 13 1512643 2-17 12
4-101 7 1502879 8-11 13 2-39 10 1512644 2-17 13
1494376 4-38 1502881 8-11 2 2-41 13 1512645 2-17 14
4-89 31 1502882 8-11 3 1512587 2-37 7 2-91 2
4-101 6 1502883 8-11 4 2-41 7 1512646 2-17 15
1494377 4-33 1502887 8-11 9 2-67 15 1512647 2-17 16
4-89 34 1504628 1-25 15 2-83 24 1512656 2-19 1
4-101 3 1507103 6-13 58 1512588 2-37 8 1512657 2-19 2
1494400 4-45 1507104 6-12 26 2-39 11 1512658 2-19 3
4-105 25 1507394 2-109 7 2-41 8 2-67 11
1494439 4-95 42 2-111 9 2-55 26 2-77 11
4-107 37 1507395 2-109 6 2-67 14 1512659 2-19 4
1494481 4-105 1 2-111 8 2-69 5 1512701 2-21 2
1494680 4-111 43 1508451 3-19 1 2-71 3 2-23 8
1494779 9-35 110 3-21 2-83 23 1512702 2-21 3
1494927 9-22 67 1508476 4-70 2-83 25 2-23 9
9-27 111 4-107 2 1512589 2-37 9 1512703 2-21 4
1495139 9-37 29 1508522 4-107 26 2-39 3 2-21 18
1495145 6-12 45 1510116 1-11 25 2-41 9 2-23 12
1495486 1-51 5 1510117 1-15 2 1512590 2-83 22 2-23 23
1495528 1-51 3 2-111 6 1512592 2-11 1 2-49 2
1496056 2-111 11 2-119 33 1512593 2-11 2 2-83 14
1496127 2-111 10 1510220 4-47 1512594 2-11 3 1512705 2-21 5
1496151 2-111 16 4-105 2 2-79 10 2-23 11
1496320 9-85 1 1510426 6-14 3 2-81 1 1512707 2-21 6
1496321 9-85 2 1510430 6-14 1 2-87 6 2-23 13
1496322 9-81 1 1510616 1-9 18 1512595 2-11 4 1512708 2-21 7
9-85 14 1-11 18 1512598 2-93 3 2-23 6
1496324 9-83 5 1511154 9-29 46 1512602 2-93 4 1512709 2-21 8
1496325 9-83 24 9-34 71 1512604 2-13 1 2-23 10
1496326 9-83 25 1511155 9-29 34 1512605 2-13 2 1512710 2-21 9
1496327 9-83 36 9-34 77 1512606 2-13 3 2-23 5
1496333 9-87 1 1511156 9-21 31 2-59 7 2-37 22
1496334 9-81 18 9-29 35 1512607 2-13 4 2-39 2
9-87 5 9-34 79 2-17 9 2-41 23

14-28 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-83 19 1512806 2-33 1 1512849 2-37 18 1513316 2-53 4

2-105 1 1512807 2-33 2 2-39 24 1513317 2-53 5
1512711 2-23 24 1512808 2-33 3 2-41 19 1513318 2-53 6
1512712 2-21 11 1512809 2-33 4 1512850 2-37 17 2-55 6
2-23 26 1512826 2-35 1 2-39 25 1513319 2-53 7
1512713 2-21 13 1512827 2-35 2 2-41 18 1513320 2-53 8
1512716 2-21 15 1512828 2-35 3 2-105 4 1513321 2-53 9
2-23 16 1512831 2-37 25 1512851 2-39 26 1513322 2-53 10
1512717 2-21 16 2-39 1 2-41 24 1513323 2-53 12
2-23 17 2-41 26 1512852 2-37 19 2-55 11
1512718 2-21 17 1512832 2-37 26 2-39 27 1513324 2-53 13
1512720 2-21 19 2-39 5 2-41 20 2-55 5
2-23 19 2-41 27 1512853 2-39 28 1513325 2-53 14
1512721 2-21 20 1512833 2-37 27 1512858 2-83 17 1513326 2-53 15
1512722 2-21 21 2-39 6 1512868 2-45 3 1513327 2-53 17
2-23 18 2-41 17 2-47 5 2-55 13
1512723 2-21 22 1512834 2-37 24 1512869 2-45 4 1513328 2-53 19
2-23 20 2-39 7 2-47 6 1513329 2-53 20
2-69 1 2-41 25 1512871 2-45 5 1513330 2-53 21
1512724 2-21 23 1512835 2-39 8 2-47 7 1513331 2-53 22
2-23 3 2-41 22 1512872 2-45 10 2-55 17
1512725 2-21 24 1512836 2-37 2-47 11 1513332 2-53 23
2-23 4 1512837 2-37 1 2-49 4 1513333 2-53 24
1512726 2-21 25 2-39 9 1512873 2-45 1 2-55 9
2-23 2 2-41 2 2-47 1 1513334 2-53 25
1512728 2-75 1 1512838 2-39 12 1512875 2-73 1 1513335 2-53 26
1512730 2-45 6 1512839 2-39 14 1512877 2-47 10 2-55 19
2-47 8 1512840 2-37 6 1513083 9-35 115 1513336 2-53 27
1512735 2-25 1 2-39 15 11-19 12 2-55 18
1512736 2-27 2 2-41 6 11-21 12 1513337 2-53 28
1512737 2-27 4 1512841 2-37 15 1513084 9-27 122 2-65 6
2-45 2 2-39 16 9-35 116 1513338 2-53 29
2-47 4 2-41 15 9-35 125 2-55 27
1512738 2-27 5 1512842 2-37 16 1513113 2-7 5 1513340 2-57 1
1512739 2-25 2 2-39 17 1513114 2-7 1 1513341 2-57 2
2-27 6 2-41 16 1513115 2-7 2 1513342 2-57 3
2-101 2 1512843 2-37 2 1513116 2-7 4 1513385 2-31 2
1512740 2-25 3 2-39 18 2-79 1 1513390 2-63 1
2-27 7 1512844 2-37 4 2-83 16 1513391 2-63 2
2-27 9 2-39 19 1513117 2-7 7 2-65 1
2-37 12 2-41 4 1513118 2-7 8 1513392 2-63 3
2-41 12 1512845 2-37 5 1513119 2-7 9 2-65 3
2-101 3 2-39 20 1513120 2-7 10 1513393 2-63 4
1512747 2-23 27 2-41 5 1513121 2-7 11 2-65 4
2-67 13 1512846 2-37 14 1513122 2-7 12 1513394 2-63 5
2-79 2 2-39 21 1513191 2-95 2 2-65 5
1512753 2-71 1 2-41 14 1513289 2-51 1 1513395 2-59 1
1512761 2-51 5 1512847 2-37 3 1513290 2-51 2 1513396 2-67 1
2-87 7 2-39 22 1513312 2-53 1 1513397 2-59 8
1512763 2-29 1 2-41 3 1513313 2-53 1513398 2-59 9
2-31 1 1512848 2-39 23 1513314 2-53 2 1513399 2-59 6
1512783 2-87 3 2-41 21 1513315 2-53 3 2-61 2

©2003 HYSTER COMPANY See Service Manual 14-29

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1513401 2-59 10 1513463 2-77 10 1514718 2-121 7 1515880 2-65 2

1513402 2-59 3 1513465 2-79 1514719 2-121 8 1515883 2-61 4
1513403 2-59 4 1513466 2-79 3 1514720 2-121 9 1515884 2-61 6
1513404 2-59 5 1513467 2-79 4 1514721 2-121 10 1515885 2-61 7
1513405 2-67 2 1513468 2-79 5 1514722 2-121 13 1515893 2-71 6
1513406 2-67 5 1513469 2-79 6 1514723 2-121 14 1515894 2-71 6
1513407 2-67 6 2-105 3 1514726 2-121 15 1515895 2-71 7
1513408 2-67 7 1513470 2-79 8 1514727 2-121 16 1515896 2-71 8
1513409 2-67 8 2-81 3 1514728 2-121 17 1515897 2-71 9
1513410 2-67 9 1513471 2-79 9 1515664 9-26 62 1515898 2-71 9
1513411 2-67 10 2-81 4 9-29 44 1515899 2-71 13
1513412 2-67 12 1513472 2-79 11 9-34 55 1515900 2-71 14
1513426 2-69 2 1513474 2-83 1515691 2-93 1 1515901 2-71 15
2-71 2 1513475 2-83 1 1515692 2-93 2 1515902 2-71 16
1513427 2-69 3 1513476 2-83 2 1515694 2-87 5 1515906 2-87 1
1513428 2-69 4 1513477 2-83 3 2-103 2 1515907 2-87 2
1513429 2-69 6 1513478 2-83 4 1515695 2-103 1 1515908 2-87 4
2-71 4 1513479 2-83 5 1515696 2-103 3 1515909 2-87 8
1513430 2-69 7 1513480 2-83 6 1515700 2-23 14 1515910 2-87 9
1513431 2-69 8 1513481 2-83 7 1515701 2-23 15 1515911 2-87 10
1513432 2-69 9 1513482 2-83 8 1515702 2-23 22 1518112 4-71 14
1513433 2-69 10 1513483 2-83 9 1515704 2-23 21 1519855 2-119 30
1513434 2-69 11 1513484 2-83 10 1515707 2-27 1 1523589 4-11 6
1513435 2-55 25 1513485 2-83 11 1515709 2-27 8 1523590 4-11 7
2-69 12 1513486 2-83 12 1515711 2-101 1 1523591 4-11 8
2-71 11 1513487 2-83 13 1515774 2-99 1 1523805 2-119 1
1513436 2-69 13 1513488 2-83 18 1515775 2-99 2 1523806 2-119 2
2-71 12 1513489 2-83 21 1515777 2-99 3 1523807 2-119 3
1513437 2-73 4 1513490 2-83 26 1515780 2-97 1 1523808 2-119 4
1513438 2-73 4 1513491 2-85 2 1515781 2-97 2 1524106 9-34 97
1513439 2-73 2 1513576 2-61 5 1515785 2-95 1 1524107 9-34 95
1513440 2-73 3 1513630 2-21 10 1515786 2-95 3 1524174 9-27 112
1513441 2-73 5 1513631 2-21 12 1515787 2-95 4 1524214 9-26 96
1513442 2-73 6 1513632 2-21 14 1515788 2-95 5 1524443 1-15 18
1513443 2-73 7 1513633 2-21 26 1515822 2-43 1 1-25
1513445 2-75 2 2-23 1 1515850 2-55 29 1524485 1-15 9
1513446 2-75 3 1513637 2-37 11 1515852 2-55 3 1524486 1-15 10
1513447 2-75 4 2-41 11 1515853 2-55 4 1524520 9-35 120
1513448 2-75 5 1513638 2-37 20 1515854 2-55 7 1524565 1-9 5
1513449 2-75 6 1513639 2-37 21 1515855 2-55 8 1-11 5
1513450 2-75 7 1513640 2-37 23 1515856 2-55 12 1524595 5-7 24
1513451 2-75 8 1513647 2-45 7 1515857 2-55 14 1524610 1-15 11
1513452 2-75 9 1513648 2-45 8 1515858 2-55 15 1524611 1-15 12
1513454 2-77 1 1513649 2-45 9 1515859 2-55 20 1524634 1-9 4
1513455 2-77 2 1513651 2-29 2 1515860 2-55 22 1524936 1-15 8
1513456 2-77 3 1513654 2-59 2 1515861 2-55 23 1524940 1-15 17
1513457 2-77 4 1513691 2-85 1 1515862 2-55 24 1525255 4-101 15
1513458 2-77 5 1513898 2-129 1 1515863 2-55 28 4-111
1513459 2-77 6 1514562 2-89 2 1515873 2-91 1 1525258 1-15 13
1513460 2-77 7 1514714 2-121 1 1515874 2-91 3 1525262 1-15 16
1513461 2-77 8 1514715 2-121 2 1515875 2-91 5 1525263 1-15 32
1513462 2-77 9 1514716 2-121 5 1515878 2-61 3 1525377 2-111 20

14-30 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1525508 2-129 5 2-27 1530720 9-27 118 12-61 1

1525509 2-129 2 2-31 1531131 3-12 96 6990002 12-27 2
1525510 2-129 4 2-33 1531269 9-37 2 6990003 12-27 17
1525511 2-129 15 2-35 1531402 9-37 7 6990004 12-27 18
1525514 4-101 1 2-41 1532251 6-23 25 6990005 12-27 20
1525515 4-107 5 2-43 1532252 6-23 6990007 12-29 1
1525516 4-107 6 2-47 1532270 6-11 11 6990008 12-29 2
1525517 4-107 32 2-49 1532373 9-37 4 6990011 12-29 9
1525521 1-15 27 2-55 1532541 4-109 14 6990012 12-29 10
1525791 6-11 2-57 1533710 2-41 1 6990013 12-29 15
6-17 2-61 1533717 2-47 2 6990014 12-29 20
6-19 2-65 1533718 2-47 3 6990015 12-29 21
6-21 2-67 1533722 2-49 1 6990016 12-29 25
1525796 1-11 4 2-71 1533723 2-49 3 6990017 12-29 28
1525798 1-11 2 2-73 1533735 2-89 1 6990018 12-21 25
1525804 1-49 7 2-77 1533736 2-89 1 12-45 25
1525807 1-11 1 2-81 1534364 1-25 1 6990019 12-21 29
1525808 1-11 3 2-83 1534365 1-25 2 12-45 29
1526032 1-15 29 2-87 1534366 1-25 3 6990020 12-21 30
1526067 1-15 19 2-89 1534367 1-25 4 12-45 30
1526212 1-15 14 2-91 1534368 1-25 5 6990021 12-21 40
1526793 4-107 27 2-93 1534369 1-25 6 6990022 12-21 17
4-109 12 2-95 1534370 1-25 7 12-45 17
1526973 1-35 24 2-97 1534372 1-25 8 6990023 12-31 1
1526991 4-107 29 2-99 1534373 1-25 10 6990024 12-31 4
1526992 4-107 30 2-101 1534374 1-25 11 6990025 12-31 6
1526993 4-107 31 2-103 1534375 1-25 12 6990026 12-31 8
1527015 4-109 19 2-105 1534376 1-25 13 6990027 12-31 11
1527019 2-129 18 1528621 9-37 12 1534377 1-25 14 6990028 12-31 13
1527124 1-15 30 1528622 9-37 13 1534379 1-25 16 6990033 12-3 8
1527127 1-15 31 1528623 9-37 14 1534380 1-25 9 6990043 12-21 1
1527405 1-15 23 1528722 2-119 27 1534381 1-25 17 12-45
1527880 1-9 17 1528811 4-111 23 2003859 4-111 13 6990044 12-23 26
1-11 17 1528875 9-37 17 2004005 2-115 31 6990045 12-5 3
9-37 20 1528888 1-15 22 2026098 13-9 10 6990046 12-5 6
1527986 4-111 16 2-119 32 13-11 10 6990047 12-5 7
1528148 9-37 3 1528889 1-15 21 13-13 10 6990048 12-5 8
1528151 2-129 7 2-119 34 2032229 7-13 20 6990049 12-63 25
1528252 2-129 9 1528910 1-15 5 2034460 1-55 5 6990051 12-19 3
1528500 4-101 17 1-19 12 2044181 2-111 2 12-55 1
1528501 4-101 18 1529079 2-129 19 2060011 4-107 4 6990052 12-19 2
1528541 9-35 124 1529136 1-9 20 4-109 10 12-55 2
1528610 9-37 10 1-11 20 2309481 8-3 10 6990053 12-7 4
1528618 2-4 1529137 1-9 21 3042131 11-13 49 12-19 1
2-7 1529138 1-9 23 3042449 11-17 42 6990056 12-19 8
2-9 1-11 23 11-43 11 6990060 12-3 7
2-11 1529309 1-11 21 3047332 4-9 20 6990061 12-23 1
2-13 1529581 4-101 31 4-11 19 6990062 12-23 18
2-15 1529582 4-101 32 3071225 4-13 1 6990063 12-23 19
2-17 1529667 4-101 20 6990001 12-27 1 6990065 12-40 6
2-19 1529979 4-107 7 12-31 6990066 12-40 7
2-23 1530719 9-27 117 12-57 28 6990067 12-23 20

©2003 HYSTER COMPANY See Service Manual 14-31

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-63 34 6990249 12-47 13 6990298 12-63 40 6996026 12-29 35

6990124 12-51 14 12-49 5 6990299 12-65 3 6996027 12-29 8
6990126 12-51 7 6990250 12-41 13 6990300 12-13 6996028 12-5 2
6990166 12-19 13 12-51 3 12-25 26 12-29 3
12-55 15 6990251 12-51 5 6990301 12-11 8 12-29 14
6990182 12-7 4 6990252 12-51 8 6990302 12-11 18 12-43 20
6990199 12-17 19 6990253 12-51 10 6990303 12-63 8 6996029 12-21 7
6990223 12-23 15 6990254 12-51 15 6990304 12-63 16 12-45 7
6990224 12-23 16 6990255 12-51 16 6990305 12-63 42 6996030 12-21 12
6990225 12-23 17 6990256 12-47 2 6990306 12-63 47 12-45 12
6990226 12-41 14 6990257 12-47 4 6990307 12-57 3 6996031 12-21 16
12-51 2 6990258 12-47 6 6990308 12-41 10 12-45 16
6990227 12-35 6990259 12-47 7 6990309 12-51 9 6996032 12-13 3
6990228 12-11 6990260 12-47 10 6990310 12-23 30 12-21 41
12-19 11 6990261 12-47 16 6990311 12-23 31 12-45 32
12-25 22 6990262 12-47 18 6996001 12-27 3 6996033 12-21 22
12-55 13 6990264 12-35 5 6996003 12-27 6 12-45 22
12-57 9 6990265 12-37 7 6996004 12-27 8 6996034 12-21 23
6990229 12-11 19 6990266 12-39 12-27 13 12-45 23
6990230 12-11 20 6990267 12-39 7 6996005 12-27 9 6996035 12-21 24
6990231 12-11 18 6990268 12-37 6996006 12-27 10 12-45 24
6990232 12-19 9 6990269 12-40 8 12-27 22 6996036 12-21 26
12-25 2 6990270 12-11 5 6996007 12-27 11 12-45 26
12-40 12-25 25 12-27 14 6996037 12-21 28
12-43 6 6990273 12-11 21 12-29 32 12-45 28
12-51 11 6990274 12-11 22 6996008 12-27 15 6996038 12-21 31
12-55 6 6990275 12-11 6996009 12-27 16 12-45 31
12-55 9 12-19 11 6996011 12-27 19 6996039 12-11 24
12-57 10 12-25 22 12-47 14 12-21 31
12-57 14 12-55 13 6996013 12-27 24 12-45 31
6990233 12-40 5 12-57 9 12-29 30 6996040 12-21 33
6990236 12-33 6990276 12-13 8 6996014 12-5 5 12-33 3
12-57 27 6990277 12-9 10 12-17 2 6996041 12-13 2
12-59 10 6990278 12-9 11 12-17 16 12-37 12
12-59 15 6990281 12-17 1 12-27 5 6996043 12-21 34
12-59 26 12-43 2 12-43 3 12-45 35
12-61 7 6990282 12-17 3 12-43 19 6996045 12-3 1
12-61 18 12-43 4 12-47 20 12-21 35
6990237 12-33 1 6990283 12-43 7 6996015 12-29 11 12-45 34
6990238 12-15 6990284 12-43 8 6996016 12-29 12 6996046 12-21 36
12-25 9 6990286 12-17 7 6996017 12-29 18 6996047 12-13 9
6990239 12-41 4 6990287 12-17 11 6996018 12-29 13 12-15 2
6990240 12-41 10 6990288 12-17 13 6996019 12-29 19 12-21 21
6990241 12-41 11 12-43 17 6996020 12-29 22 12-21 37
6990242 12-52 6990289 12-17 14 6996021 12-17 20 12-35 3
6990243 12-52 7 6990290 12-17 18 12-29 23 12-37 13
6990244 12-52 9 6990291 12-29 7 6996022 12-29 24 12-39 10
6990245 12-15 1 6990292 12-29 34 12-29 27 12-45 38
6990246 12-49 2 6990293 12-29 6 6996023 12-29 26 6996048 12-21 38
6990247 12-49 2 6990294 12-29 4 6996025 12-3 9 12-23 8
6990248 12-47 5 6990295 12-43 18 12-19 13 12-47 23
12-49 4 6990297 12-63 35 12-55 15 12-63 46

14-32 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
 UNIT CODE A222
04/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-65 15 12-63 49 6996192 12-35 2 12-39 5

6996049 12-21 39 6996096 12-3 4 6996196 12-7 1 6996279 12-37 8
12-23 6 12-45 36 6996197 12-51 6 12-39 8
12-63 15 6996099 12-19 8 6996202 12-7 5 6996280 12-37 9
12-65 1 6996100 12-19 8 6996205 12-11 3 12-39 9
6996050 12-31 2 6996101 12-19 8 12-13 10 6996283 12-37 16
6996051 12-31 2 6996102 12-19 8 6996206 12-7 5 12-39 13
6996052 12-31 3 6996108 12-23 2 6996234 12-7 6 6996284 12-37 10
6996053 12-31 5 6996109 12-23 11 6996245 12-7 2 6996285 12-11 4
6996054 12-31 7 6996110 12-23 5 6996246 12-7 6 6996286 12-11 23
6996055 12-31 10 12-65 16 6996247 12-7 1 6996287 12-9 2
6996056 12-31 12 6996111 12-3 6 12-19 1 6996288 12-9 3
6996064 12-23 21 6996112 12-3 9 6996248 12-13 4 6996289 12-9 8
12-63 21 6996113 12-3 3 6996249 12-13 5 6996290 12-9 7
6996065 12-23 22 6996114 12-3 2 6996250 12-13 6 6996291 12-9 6
12-63 23 12-57 13 6996251 12-13 7 6996292 12-9 9
6996066 12-23 23 6996116 12-3 5 6996252 12-9 1 6996294 12-9 12
12-63 22 12-23 9 6996253 12-37 11 6996295 12-19 4
6996067 12-23 25 12-65 2 12-45 37 12-55 3
12-63 20 6996117 12-23 13 6996254 12-33 2 6996296 12-19 4
6996068 12-23 24 12-23 36 6996255 12-33 5 12-55 3
12-63 24 12-63 12 6996256 12-33 6 6996297 12-17 5
6996069 12-5 4 12-65 19 6996257 12-15 4 12-43 5
6996070 12-23 44 6996120 12-45 39 6996258 12-15 3 6996298 12-43 9
12-63 18 6996122 12-13 1 6996259 12-15 5 6996299 12-43 10
6996071 12-23 45 12-21 42 6996260 12-15 6 6996300 12-43 12
12-63 17 12-45 40 6996262 12-49 1 6996301 12-19 13
6996072 12-23 34 6996127 12-15 7 6996263 12-51 4 12-55 15
12-63 9 6996131 12-21 32 6996264 12-51 5 6996302 12-21 43
12-65 11 12-35 6 6996265 12-47 1 6996303 12-17 4
6996073 12-23 7 12-37 14 12-47 21 12-23 40
12-23 14 12-39 11 6996266 12-47 3 12-63 13
6996075 12-23 10 12-45 33 6996267 12-47 8 6996304 12-17 4
6996076 12-23 12 6996132 12-23 27 6996268 12-47 9 12-23 39
12-63 10 12-63 32 12-63 43 12-63 14
6996078 12-23 3 6996133 12-23 28 6996269 12-47 11 6996305 12-17 4
12-63 41 12-63 31 6996270 12-47 12 6996306 12-17 4
6996081 12-23 32 6996134 12-23 29 6996271 12-35 1 6996307 12-17 6
12-63 3 12-23 43 6996272 12-35 4 6996308 12-17 8
12-63 36 6996137 12-25 18 6996273 12-35 7 6996309 12-17 10
6996082 12-23 4 6996141 12-25 4 12-37 15 6996310 12-17 17
12-27 23 6996142 12-25 5 12-39 12 6996311 12-17 17
12-29 5 6996143 12-25 3 6996274 12-15 8 6996312 12-63 1
12-47 15 12-57 7 12-37 1 6996313 12-23 33
12-63 44 6996144 12-25 1 12-39 1 12-63 4
12-65 6 12-57 8 6996275 12-37 2 6996314 12-23 38
6996084 12-23 35 6996153 12-33 4 12-39 2 12-63 19
12-63 11 6996182 12-37 6 6996276 12-37 3 6996315 12-23 41
6996085 12-63 37 12-39 6 12-39 3 6996316 12-23 42
6996092 12-63 7 6996191 12-7 7 6996277 12-37 4 6996317 12-29 29
12-63 38 12-17 9 12-39 4 6996318 12-29 36
6996094 12-63 2 12-43 11 6996278 12-37 5 6996319 12-29 33

©2003 HYSTER COMPANY See Service Manual 14-33

for service procedures.
 UNIT CODE A222
WORLD WIDE 04/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

6996321 12-63 5 12-61 5 6996376 12-59 3 6996404 12-19 13

6996322 12-63 6 6996350 12-25 15 6996377 12-59 8 12-55 15
6996323 12-63 26 12-61 9 6996378 12-59 9 6996405 12-19 13
12-63 29 6996351 12-25 16 6996379 12-59 13 12-55 15
6996324 12-63 27 6996352 12-25 17 12-59 17 6996406 12-25 23
6996325 12-63 28 6996353 12-25 19 6996380 12-59 14 6996407 12-63 45
6996326 12-63 30 6996354 12-25 20 6996381 12-59 16 6996408 12-63 48
6996327 12-63 33 12-61 8 6996382 12-59 18 6996409 12-65 9
6996328 12-63 39 6996355 12-25 21 6996383 12-59 19 6996410 12-65 10
6996329 12-65 4 6996356 12-25 24 6996384 12-59 20 6996411 12-65 13
6996330 12-65 5 12-57 26 6996385 12-59 21 6996412 12-65 17
6996331 12-65 7 6996357 12-25 28 6996386 12-59 22 6996413 12-65 18
6996332 12-65 8 12-61 22 6996387 12-59 24 6996414 12-23 37
6996333 12-65 12 6996358 12-25 29 12-61 3 6996415 12-59 33
6996334 12-65 14 12-61 4 6996388 12-59 25 6996416 12-11 24
6996335 12-59 4 6996359 12-57 2 6996389 12-59 27 6996417 12-11 24
6996336 12-59 5 6996360 12-57 5 6996390 12-59 28 6999001 12-29 16
6996337 12-59 6 6996361 12-57 6 6996391 12-59 30 12-29 39
6996338 12-59 7 6996362 12-57 11 6996392 12-59 31 6999002 12-29 17
6996339 12-59 11 6996363 12-57 12 6996393 12-59 32 12-29 40
6996340 12-59 12 6996364 12-57 15 6996394 12-19 13 6999003 12-29 41
6996341 12-59 29 6996365 12-57 16 12-55 15 6999004 12-29 38
6996342 12-25 6 6996366 12-57 17 6996395 12-61 2 6999005 12-29 37
6996343 12-25 7 6996367 12-57 18 6996396 12-61 11 6999006 12-31 14
6996344 12-25 8 6996368 12-57 19 6996397 12-61 12 6999009 12-40 10
12-61 10 6996369 12-57 20 6996398 12-61 13 6999016 12-11 17
6996345 12-25 10 6996370 12-57 21 6996399 12-61 16 6999019 12-37 17
6996346 12-25 11 6996371 12-57 22 6996400 12-61 17 12-39 14
6996347 12-25 12 6996372 12-57 23 6996401 12-61 19 6999020 12-9 13
6996348 12-25 13 6996373 12-57 24 6996402 12-61 20 6999021 12-9 14
12-61 6 6996374 12-57 25 6996403 12-19 13
6996349 12-25 14 6996375 12-59 2 12-55 15

14-34 See Service Manual ©2003 HYSTER COMPANY

for service procedures.
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HYSTEII
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