You are on page 1of 930

H25/28/30/32XM-12,

H25/30/32XMS-9, H28/32XM-16CH
(G008)

4031445 ©2013 HYSTER COMPANY


12/2013
UNIT CODE G008
12/2013 EUROPE

SECTIONS

1 FRAME

2 ENGINES

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 MAST-TWO STAGE LIMITED FREE-LIFT

11 MONO MAST

12 ATTACHMENTS

13 OPTIONS

14 FIELD CONVERSION KITS

15 NUMERICAL INDEX

This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE G008
12/2013 EUROPE

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCESSORY DRIVE BELT AND TENSIONER
WATER PUMP - TIER III ENGINE .............................................................................................................. 2-26
ACCUMULATOR KIT
AIR CLEANER AND INTAKE
STAGE 3B ENGINE .................................................................................................................................... 3-4
TIER III ENGINE ......................................................................................................................................... 3-2
AIR CONDITIONER
CLIMATE CONTROL CAB .......................................................................................................................... 1-100
AIR CONDITIONER ASSEMBLY
CLOSED CAB WITH AIRCO (→ 12/2012) ................................................................................................. 1-76
CLOSED CAB WITH AIRCO (12/2012 →) ................................................................................................. 1-78
AIR CONDITIONER FILTER AND COVER ASSEMBLY
CLOSED CAB ............................................................................................................................................. 1-104
AIR CONDITIONER SYSTEM
CLIMATE CONTROL CAB .......................................................................................................................... 1-98
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-75
AIR CONDITIONER SYSTEM ASSEMBLY
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-80
AIR DUCT
LOUVER, CLIMATE CONTROL CAB ......................................................................................................... 1-96
AIR DUCT ASSEMBLY
AIR CONDITIONING - CLOSED CAB WITH AIRCO .................................................................................. 1-84
HEATER - CLOSED CAB WITHOUT AIRCO ............................................................................................. 1-90
AIR HORN ....................................................................................................................................................... 13-28
AIR INTAKE
TIER III ENGINE ......................................................................................................................................... 3-32
AIR INTAKE CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-84
AIR INTAKE MANIFOLD
STAGE 3B ENGINE .................................................................................................................................... 2-86
AIR TRANSFER CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-87
TIER III ENGINE ......................................................................................................................................... 3-30
ALTERNATOR AND MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 4-190
TIER III ENGINE ......................................................................................................................................... 4-18
ARMREST ASSEMBLY ................................................................................................................................... 1-132
AUTOMATIC GREASING PUMP
→ PENDING PER ECN 68570-86 ............................................................................................................. 9-66
PENDING PER ECN 68570-86 → ............................................................................................................. 9-68
AUTOMATIC GREASING SYSTEM
PAGE 1 OF 4 .............................................................................................................................................. 9-58
PAGE 2 OF 4 .............................................................................................................................................. 9-60
PAGE 3 OF 4 .............................................................................................................................................. 9-62
PAGE 4 OF 4 .............................................................................................................................................. 9-64

B
BACK-UP ALARM ........................................................................................................................................... 4-186

©2013 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
BELT TENSIONER
STAGE 3B ENGINE .................................................................................................................................... 2-89
BLOCK ASSEMBLY, TWIN 12-PORT
WITH METERING UNITS NUMBER 3, 8, AND 10 ..................................................................................... 9-71
BLOCK ASSEMBLY, TWIN 7-PORT
WITH METERING UNITS NUMBER 4 AND 8 ............................................................................................ 9-70
BLOCK HEATER
120 VOLT - TIER III ENGINE ...................................................................................................................... 13-2
120 VOLT - STAGE 3B ENGINE ................................................................................................................ 13-3
240 VOLT - TIER III ENGINE ...................................................................................................................... 13-4
240 VOLT - STAGE 3B ENGINE ................................................................................................................ 13-5
BRAKE ASSEMBLY
H25XM/XMS ................................................................................................................................................ 6-20
H28-32XM/XMS .......................................................................................................................................... 6-22
BRAKE PEDAL AND LINKAGE ...................................................................................................................... 8-6
BRAKE PEDAL ASSEMBLY ........................................................................................................................... 8-8
BRAKE SYSTEM ............................................................................................................................................. 8-2
BRAKE VALVE AND ATTACHING PARTS .................................................................................................... 8-10
BREATHER PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 2-88

C
CAB
CLOSED - PAGE 1 OF 2 ............................................................................................................................ 1-30
CLOSED - PAGE 2 OF 2 ............................................................................................................................ 1-32
OPEN - PAGE 1 OF 2 ................................................................................................................................. 1-26
OPEN - PAGE 2 OF 2 ................................................................................................................................. 1-28
CAB AND TILT CYLINDER MOUNTING ........................................................................................................ 1-60
CAB ATTACHING PARTS .............................................................................................................................. 1-34
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-40
RIGHT HAND .............................................................................................................................................. 1-38
CAB MAIN DOOR WINDOW
RIGHT AND LEFT HAND ............................................................................................................................ 1-42
CAB RECIRCULATING FAN
CLOSED CAB ONLY .................................................................................................................................. 13-17
CAB SUNSHADE
REAR .......................................................................................................................................................... 13-24
TOP ............................................................................................................................................................. 13-23
CAB TILT CYLINDER ...................................................................................................................................... 1-68
CAB TILT PUMP
ELECTRIC ................................................................................................................................................... 1-66
CAB TILT PUMP AND ATTACHING PARTS .................................................................................................. 1-62
CAB TILT PUMP ASSEMBLY ......................................................................................................................... 1-64
CAB WINDOWS INSTALLATION
CLOSED CAB ............................................................................................................................................. 1-44
CABIN HEATER PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-27

ii See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CAMSHAFT AND TIMING GEAR
TIER III ENGINE ......................................................................................................................................... 2-28
CARRIAGE
APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER - SHEET 1 OF 2 ................................................ 12-14
APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER - SHEET 2 OF 2 ................................................ 12-18
APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER ................................................................... 12-6
APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER - MONO MAST .......................................... 12-10
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER ................................................................................ 12-4
STANDARD PIN TYPE ............................................................................................................................... 12-2
CARRIAGE HYDRAULICS
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER ................................................................................ 12-26
STANDARD PIN TYPE ............................................................................................................................... 12-22
CASE AND REAR COVER
→ S/N G008E01656K ................................................................................................................................ 5-16
S/N G008E01657K → ................................................................................................................................ 5-18
CHARGING PUMP .......................................................................................................................................... 5-30
CLIMATE CONTROL SYSTEM ....................................................................................................................... 1-92
COIL RAM AND ATTACHING PARTS
HOOK TYPE FORKS .................................................................................................................................. 12-35
PIN TYPE FORKS ....................................................................................................................................... 12-34
COMPRESSOR ASSEMBLY .......................................................................................................................... 1-102
CONDENSER
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-82
CONTAINER ATTACHMENT INSTALLATION
DEDICATED CARRIAGE ............................................................................................................................ 12-32
CONTROL PANEL ASSEMBLY
HEATER ...................................................................................................................................................... 4-187
HEATER AND AIR CONDITIONER (→ 12/2012) ...................................................................................... 4-188
HEATER AND AIR CONDITIONER (12/2012 →) ...................................................................................... 4-189
CONTROL VALVE ASSEMBLY
→ S/N G008E01656K ................................................................................................................................ 5-39
S/N G008E01657K ↔ PENDING PER ECN 68653 ................................................................................... 5-40
PENDING PER ECN 68653 → .................................................................................................................. 5-41
CONTROL VALVE ATTACHING PARTS
→ S/N G008E01656K ................................................................................................................................ 5-34
S/N G008E01657K ↔ PENDING PER ECN 68653 ................................................................................... 5-36
PENDING PER ECN 68653 → .................................................................................................................. 5-38
CONVERTER HOUSING
→ S/N G008E01656K ................................................................................................................................ 5-10
S/N G008E01657K → ................................................................................................................................ 5-12
COOLANT HEATER STARTING AID PLUGS
TIER III ENGINE ......................................................................................................................................... 2-29
COOLER ASSEMBLY
STAGE 3B ENGINE .................................................................................................................................... 2-18
TIER III ENGINE ......................................................................................................................................... 2-16
COOLING SYSTEM
STAGE 3B ENGINE .................................................................................................................................... 2-12
TIER III ENGINE ......................................................................................................................................... 2-10
COUNTERWEIGHT ........................................................................................................................................ 1-22

©2013 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CRANKCASE BREATHER
STAGE 3B ENGINE .................................................................................................................................... 2-90
TIER III ENGINE ......................................................................................................................................... 2-30
CRANKSHAFT
TIER III ENGINE ......................................................................................................................................... 2-32
CRANKSHAFT MAIN BEARINGS
TIER III ENGINE ......................................................................................................................................... 2-34
CYLINDER BLOCK
TIER III ENGINE ......................................................................................................................................... 2-36
CYLINDER HEAD
TIER III ENGINE ......................................................................................................................................... 2-38

D
DASH ASSEMBLY .......................................................................................................................................... 1-74
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 13-15
DEDICATED CARRIAGE ................................................................................................................................ 12-30
DIESEL PARTICULATE FILTER
AFTERTREATMENT MODULE DEVICE - STAGE 3B ENGINE ................................................................ 4-196
DIFFERENTIAL AND CARRIER
H25XM/XMS ................................................................................................................................................ 6-8
H28-32XM/XMS .......................................................................................................................................... 6-12
DIPSTICK AND TUBE
STAGE 3B ENGINE .................................................................................................................................... 2-92
DIRECTIONAL CONTROL VALVE ASSEMBLY
FOUR-SECTION - DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES ........................... 12-50
THREE-SECTION - APRON AND DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES
.................................................................................................................................................................... 12-49
TWO-SECTION - STANDARD PIN-TYPE CARRIAGES ............................................................................ 12-48
DRIVE AXLE ASSEMBLY ............................................................................................................................... 6-4
DRIVE AXLE HOUSING ASSEMBLY
H25XM/XMS ................................................................................................................................................ 6-6
H28-32XM/XMS .......................................................................................................................................... 6-7
DRIVE AXLE MOUNTING
H25XM/XMS ................................................................................................................................................ 6-2
H28-32XM/XMS .......................................................................................................................................... 6-3
DRIVE PLATES ............................................................................................................................................... 5-14
DRIVE TIRES AND WHEELS
14 X 24 ........................................................................................................................................................ 6-26
16 X 25 ........................................................................................................................................................ 6-27

E
ELECTRIC HORN ........................................................................................................................................... 13-22
ELECTRICAL SYSTEM
STAGE 3B ENGINE .................................................................................................................................... 4-8
TIER III ENGINE ......................................................................................................................................... 4-4
EMPTY SEAT ENGINE SHUTDOWN ............................................................................................................. 13-9
ENGINE CONTROL MODULE
STAGE 3B ENGINE .................................................................................................................................... 4-192

iv See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ENGINE CONTROL MODULE WIRING
STAGE 3B ENGINE .................................................................................................................................... 4-194
ENGINE CONTROL SYSTEM
TIER III ENGINE ......................................................................................................................................... 4-16
ENGINE COOLANT VENT
STAGE 3B ENGINE .................................................................................................................................... 2-93
ENGINE MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-8
TIER III ENGINE ......................................................................................................................................... 2-6
ENGINE OIL COOLER
STAGE 3B ENGINE .................................................................................................................................... 2-94
EXHAUST CONNECTION
TURBOCHARGER - TIER III ENGINE ........................................................................................................ 2-41
EXHAUST MANIFOLD
RECIRCULATION AIR - STAGE 3B ENGINE ............................................................................................ 2-98
RECIRCULATION WATER - STAGE 3B ENGINE ..................................................................................... 2-96
TIER III ENGINE ......................................................................................................................................... 2-40
EXHAUST MANIFOLD AND MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-99
EXHAUST OUTLET CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-100
EXHAUST SYSTEM
STAGE 3B ENGINE .................................................................................................................................... 2-24
TIER III ENGINE (→ S/N G008E01564J EXC. 01557) .............................................................................. 2-20
TIER III ENGINE (S/N G008E01565J → INC. 01557) ............................................................................... 2-22

F
FAN DRIVE
STAGE 3B ENGINE .................................................................................................................................... 2-101
TIER III ENGINE ......................................................................................................................................... 2-42
FAN DRIVE MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-102
FAN SPACER
TIER III ENGINE ......................................................................................................................................... 2-43
FLOOR MATS ................................................................................................................................................. 1-24
FLOORPLATES AND COVERS ...................................................................................................................... 1-4
FLUID INDICATOR AND ATTACHING PARTS
STAGE 3B ENGINE .................................................................................................................................... 5-7
TIER III ENGINE ......................................................................................................................................... 5-6
FLYWHEEL
STAGE 3B ENGINE .................................................................................................................................... 2-106
TIER III ENGINE ......................................................................................................................................... 2-44
FLYWHEEL HOUSING
STAGE 3B ENGINE .................................................................................................................................... 2-104
TIER III ENGINE ......................................................................................................................................... 2-46
FLYWHEEL MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-107
FORK GUIDE ASSEMBLY .............................................................................................................................. 12-38
FORK GUIDE LOCK ....................................................................................................................................... 12-39

©2013 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
FORK POSITIONER CYLINDER ASSEMBLY ................................................................................................ 12-51
FORKS
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER ................................................................................ 12-36
PIN TYPE WITH BOTTOM HOOKS ........................................................................................................... 12-37
FORWARD AND THIRD SHAFT ..................................................................................................................... 5-26
FORWARD/REVERSE PEDAL LINKAGE ...................................................................................................... 3-6
FRONT GEAR COVER
STAGE 3B ENGINE .................................................................................................................................... 2-108
TIER III ENGINE ......................................................................................................................................... 2-48
FUEL DRAIN PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 3-39
FUEL FILTER
STAGE 3B ENGINE (→ PENDING PER ECN 68614-51) ......................................................................... 3-40
STAGE 3B ENGINE (PENDING PER ECN 68614-51 →) ......................................................................... 3-42
SYSTEM ACCESSORIES - STAGE 3B ENGINE ....................................................................................... 3-36
TIER III ENGINE ......................................................................................................................................... 3-20
FUEL FILTER MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 3-34
FUEL FILTER PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 3-38
TIER III ENGINE ......................................................................................................................................... 3-24
FUEL INJECTOR
TIER III ENGINE ......................................................................................................................................... 3-17
FUEL INJECTOR PLUMBING
TIER III ENGINE ......................................................................................................................................... 3-18
FUEL INLET FITTING
STAGE 3B ENGINE .................................................................................................................................... 2-109
FUEL PLUMBING
TIER III ENGINE ......................................................................................................................................... 3-22
FUEL PUMP
STAGE 3B ENGINE .................................................................................................................................... 3-35
TIER III ENGINE ......................................................................................................................................... 3-28
FUEL SUPPLY PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 3-37
FUEL TANK AND SYSTEM
STAGE 3B ENGINE .................................................................................................................................... 3-14
TIER III ENGINE ......................................................................................................................................... 3-12
FUEL TRANSFER PUMP
TIER III ENGINE ......................................................................................................................................... 3-26
FULL FLOW VALVE ASSEMBLY
PENDING PER ECN 68653 → .................................................................................................................. 5-50

G
GEAR HOUSING
TIER III ENGINE ......................................................................................................................................... 2-50
GEAR PUMP ASSEMBLY ............................................................................................................................... 9-38
GEARS ............................................................................................................................................................ 5-20

vi See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
H
HAND PUMP ................................................................................................................................................... 1-72
HEADER HOSES AND ATTACHING PARTS ................................................................................................. 10-16
HEAT SHIELD
STAGE 3B ENGINE .................................................................................................................................... 2-110
HEATED TOP WINDOW
CLIMATE CONTROL CAB .......................................................................................................................... 1-46
HEATER AND AIR CONDITIONER HOSES
STAGE 3B ENGINE .................................................................................................................................... 1-108
STAGE 3B ENGINE - ALTERNATE CONFIGURATION ............................................................................ 1-110
TIER III ENGINE ......................................................................................................................................... 1-106
HEATER AND AIR DUCT
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-103
HEATER ASSEMBLY
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-88
HEATER SYSTEM
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-86
HOODS AND COVERS
H25-32XM-12, H28-32XM-16CH ................................................................................................................ 1-16
H25XMS-9 ................................................................................................................................................... 1-8
H30XMS-9, H32XMS-9 ............................................................................................................................... 1-12
HOSE DRAIN
STAGE 3B ENGINE .................................................................................................................................... 2-111
HUB AND SHAFT ASSEMBLY
H25XM/XMS ................................................................................................................................................ 6-16
H28-32XM/XMS .......................................................................................................................................... 6-18
HYDRAULIC CONTROL VALVE
AUXILIARY SECTION ASSEMBLY ............................................................................................................ 9-30
HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY .................................................................................. 9-34
HIC, MID-INLET BLOCK ASSEMBLY ......................................................................................................... 9-32
LIFT SECTION ASSEMBLY, LH ................................................................................................................. 9-28
LIFT SECTION ASSEMBLY, RH ................................................................................................................ 9-26
TILT SECTION ASSEMBLY ........................................................................................................................ 9-24
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
→ S/N G008E01610K ................................................................................................................................ 9-14
PAGE 1 OF 3 (S/N G008E01611K →) ....................................................................................................... 9-16
PAGE 2 OF 3 (S/N G008E01611K →) ....................................................................................................... 9-18
PAGE 3 OF 3 (S/N G008E01611K →) ....................................................................................................... 9-20
HYDRAULIC CONTROL VALVE ASSEMBLY ................................................................................................ 9-22
HYDRAULIC CONTROLS
JOYSTICK - CONTAINER HANDLER ........................................................................................................ 9-46
JOYSTICK - FORK LIFT TRUCK ................................................................................................................ 9-76
HYDRAULIC LEVERS
FOUR-LEVER CONTROL PANEL - WITH CLAMPING .............................................................................. 9-54
FOUR-LEVER CONTROL PANEL - WITHOUT CLAMPING ...................................................................... 9-56
THREE-LEVER CONTROL PANEL ............................................................................................................ 9-52
TWO-LEVER CONTROL PANEL ................................................................................................................ 9-50
HYDRAULIC STOP KIT .................................................................................................................................. 13-26

©2013 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HYDRAULIC SUPPLY AND RETURN
PAGE 1 OF 2 (→ S/N G008E01562J) ....................................................................................................... 9-2
PAGE 1 OF 2 (S/N G008E01563J →) ....................................................................................................... 9-8
PAGE 2 OF 2 (→ S/N G008E01562J) ....................................................................................................... 9-4
PAGE 2 OF 2 (S/N G008E01563J →) ....................................................................................................... 9-10
HYDRAULIC TANK ......................................................................................................................................... 9-36

I
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 4-12
INPUT SHAFT AND FIRST CLUTCH ............................................................................................................. 5-22
INSULATION MATS AND AIR DUCT
CLIMATE CONTROL CAB .......................................................................................................................... 1-94

J
JOYSTICK ASSEMBLY
CONTAINER HANDLER ............................................................................................................................. 9-48
FORK LIFT TRUCK ..................................................................................................................................... 9-74

L
LABELS
HYDRAULIC CONTROLS ........................................................................................................................... 1-140
MAIN - PAGE 1 OF 2 .................................................................................................................................. 1-136
MAIN - PAGE 2 OF 2 .................................................................................................................................. 1-138
LIFT ACCUMULATOR AND ATTACHING PARTS ......................................................................................... 9-44
LIFT CYLINDER ASSEMBLY .......................................................................................................................... 11-6
LIFT CYLINDER ATTACHING PARTS ........................................................................................................... 11-4
LIFTING BRACKET
TIER III ENGINE ......................................................................................................................................... 2-52
LIFTING BRACKETS
STAGE 3B ENGINE .................................................................................................................................... 2-133
LIFTING EYES
2745 MM, 3050 MM, AND 3655 MM MAST LIFT HEIGHTS ...................................................................... 13-11
4265 MM AND GREATER MAST LIFT HEIGHTS ...................................................................................... 13-12
STAGE 3B ENGINE .................................................................................................................................... 2-134
LIGHT BAR AND MOUNT
TWISTLOCK MODULE ............................................................................................................................... 1-134
LIGHT SWITCHES .......................................................................................................................................... 4-185
LIGHTS
CAB WORK - HALOGEN ............................................................................................................................ 4-198
CAB WORK - HID ....................................................................................................................................... 4-200
DIRECTIONAL AND MARKER ................................................................................................................... 4-178
FRONT DRIVE ............................................................................................................................................ 4-179
MAST WORK .............................................................................................................................................. 4-180
REAR LED .................................................................................................................................................. 4-182
STROBE ASSEMBLY - WITH CONDENSER ............................................................................................. 4-183
STROBE ASSEMBLY - WITHOUT CONDENSER ..................................................................................... 4-184
LOUVER - HEAVY DUTY AIRCO ................................................................................................................... 14-2
LUBRICATING OIL PUMP
STAGE 3B ENGINE .................................................................................................................................... 2-112

viii See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
M
MAIN LIFT CYLINDER
H25XM ........................................................................................................................................................ 10-10
H28-32XM ................................................................................................................................................... 10-12
MAP READING LIGHT
CLOSED CAB ONLY .................................................................................................................................. 13-18
MAST
INNER MAST .............................................................................................................................................. 10-6
OUTER MAST AND MAIN LIFT .................................................................................................................. 10-2
MAST ASSEMBLY .......................................................................................................................................... 11-2
MAST INSTALLATION .................................................................................................................................... 10-21
MIRRORS ........................................................................................................................................................ 13-6
MODULATOR VALVE ASSEMBLY
→ S/N G008E01656K ................................................................................................................................ 5-46
S/N G008E01657K ↔ PENDING PER ECN 68653 ................................................................................... 5-48
MONOTROL PEDAL ASSEMBLY ................................................................................................................... 3-10
MONOTROL PEDAL LINKAGE ...................................................................................................................... 3-8
MUDFLAPS
FRONT ........................................................................................................................................................ 13-7
REAR .......................................................................................................................................................... 13-8

O
OIL DRAIN CONNECTION AND ACCESSORY HOLE COVER
TIER III ENGINE ......................................................................................................................................... 2-53
OIL FILLER
TIER III ENGINE ......................................................................................................................................... 2-54
OIL FILTER
STAGE 3B ENGINE .................................................................................................................................... 2-113
OIL FILTER AND COOLER
TIER III ENGINE ......................................................................................................................................... 2-56
OIL LEVEL GAUGE
TIER III ENGINE ......................................................................................................................................... 2-58
OIL PAN
STAGE 3B ENGINE (→ PENDING PER ECN 68614-51) ......................................................................... 2-114
STAGE 3B ENGINE (PENDING PER ECN 68614-51 →) ......................................................................... 2-116
TIER III ENGINE ......................................................................................................................................... 2-60
OIL PUMP
TIER III ENGINE ......................................................................................................................................... 2-62
OPTIONAL MOUNTING EQUIPMENT (HANDLE) ......................................................................................... 13-13
OUTPUT SHAFT
→ S/N G008E01656K ................................................................................................................................ 5-32
S/N G008E01657K → ................................................................................................................................ 5-33
OVERHEAD GUARD
WIRE MESH ................................................................................................................................................ 1-36

P
PARK BRAKE ASSEMBLY ............................................................................................................................. 6-24
PARK BRAKE KITS ......................................................................................................................................... 14-2

©2013 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
PISTON AND CONNECTING ROD
TIER III ENGINE ......................................................................................................................................... 2-64
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-130
PUMP DRIVE .................................................................................................................................................. 5-28

R
RADIATOR PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-66
RADIO CONSOLE
CLOSED CAB ............................................................................................................................................. 1-58
RADIO SPEAKERS ......................................................................................................................................... 1-56
RAIN TOP
OPEN CAB ONLY ....................................................................................................................................... 13-19
REAR GEAR HOUSING
STAGE 3B ENGINE .................................................................................................................................... 2-117
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
STAGE 3B ENGINE .................................................................................................................................... 2-118
REGULATOR VALVE ASSEMBLY
→ PENDING PER ECN 68653 .................................................................................................................. 5-42
PENDING PER ECN 68653 → .................................................................................................................. 5-44
RELAYS AND FUSES
STAGE 3B ENGINE .................................................................................................................................... 4-98
TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................................................................................ 4-44
TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ..................................................................... 4-62
TIER III ENGINE (2/2013 →) ..................................................................................................................... 4-80
REVERSE AND SECOND CLUTCH ............................................................................................................... 5-24
ROCKER LEVERS
TIER III ENGINE ......................................................................................................................................... 2-68

S
SEAT ASSEMBLY
AIR SUSPENSION ...................................................................................................................................... 1-118
CLIMATE CONTROL CAB .......................................................................................................................... 1-128
DELUXE SUSPENSION - CLOSED CAB ONLY ........................................................................................ 1-126
MECHANICAL AND AIR SUSPENSION ..................................................................................................... 1-116
MECHANICAL SUSPENSION .................................................................................................................... 1-122
SUSPENSION ............................................................................................................................................. 1-112
SECOND 12V SOCKET OPTION
CLIMATE CONTROL CAB .......................................................................................................................... 13-16
SEPARATOR
H25XM ........................................................................................................................................................ 1-20
H25XMS ...................................................................................................................................................... 1-19
SIDE-SHIFT AND FORK POSITIONER CYLINDER
LONG CYLINDER - H25XM ........................................................................................................................ 12-44
LONG CYLINDER - H28-32XM ................................................................................................................... 12-46
SHORT CYLINDER - H25XM ..................................................................................................................... 12-40
SHORT CYLINDER - H28-32XM ................................................................................................................ 12-42
SOUND LINERS
PAGE 1 OF 2 .............................................................................................................................................. 1-52

x See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
PAGE 2 OF 2 .............................................................................................................................................. 1-54
START AID ...................................................................................................................................................... 13-14
STARTER MOTOR
TIER III ENGINE ......................................................................................................................................... 4-20
STARTER MOTOR AND MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-119
STEER AXLE
HUB ASSEMBLY ........................................................................................................................................ 7-6
SPINDLE ASSEMBLY ................................................................................................................................. 7-8
STEER AXLE AND ATTACHING PARTS ....................................................................................................... 7-2
STEER COLUMN ASSEMBLY ........................................................................................................................ 7-14
STEER CYLINDER ......................................................................................................................................... 7-4
STEER TIRES AND WHEELS
14 X 24 ........................................................................................................................................................ 7-18
16 X 25 ........................................................................................................................................................ 7-19
STEERING COLUMN ...................................................................................................................................... 7-16
STEERING CONTROL UNIT ASSEMBLY ...................................................................................................... 7-20
STEERING HOSES ......................................................................................................................................... 7-10
STEERING VALVE AND ATTACHING PARTS .............................................................................................. 7-12
STORAGE BOX .............................................................................................................................................. 13-20
STUD GROUNDING
STAGE 3B ENGINE .................................................................................................................................... 2-120

T
TELEMETRY KITS .......................................................................................................................................... 14-2
THERMOSTAT
STAGE 3B ENGINE .................................................................................................................................... 2-121
TIER III ENGINE ......................................................................................................................................... 2-70
TILT CYLINDER
6 AND 15 DEG FWD/10 DEG BACK .......................................................................................................... 9-42
6 DEG FWD/6 DEG BACK .......................................................................................................................... 9-43
TILT CYLINDERS AND ATTACHING PARTS ................................................................................................ 9-40
TILT INDICATOR ............................................................................................................................................ 13-10
TILT PLATFORM ASSEMBLY ........................................................................................................................ 1-70
TORQUE CONVERTER .................................................................................................................................. 5-15
TORQUE CONVERTER AND OIL COOLER FITTINGS
TIER III ENGINE ......................................................................................................................................... 2-71
TRAINING SEAT ............................................................................................................................................. 13-21
TRANSMISSION CONTROL ........................................................................................................................... 4-14
TRANSMISSION HOSES AND ATTACHING PARTS .................................................................................... 5-4
TRANSMISSION MOUNTING ......................................................................................................................... 5-2
TURBOCHARGER
STAGE 3B ENGINE .................................................................................................................................... 2-122
TIER III ENGINE ......................................................................................................................................... 2-72
TURBOCHARGER PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 2-124
TIER III ENGINE ......................................................................................................................................... 2-74

©2013 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
U
UNIVERSAL SHAFT
H25XM/XMS ................................................................................................................................................ 5-8
H28-32XM/XMS .......................................................................................................................................... 5-9

V
VALVE COVER
STAGE 3B ENGINE .................................................................................................................................... 2-128
TIER III ENGINE ......................................................................................................................................... 2-76
VALVE TAPPET
TIER III ENGINE ......................................................................................................................................... 2-78
VIBRATION DAMPER
TIER III ENGINE ......................................................................................................................................... 2-79

W
WATER INLET CONNECTION
TIER III ENGINE ......................................................................................................................................... 2-80
WATER INTAKE CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-130
WATER OUTLET CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-131
TIER III ENGINE ......................................................................................................................................... 2-81
WATER PUMP
STAGE 3B ENGINE .................................................................................................................................... 2-132
TIER III ENGINE ......................................................................................................................................... 2-82
WATER PUMP DRIVE
STAGE 3B ENGINE .................................................................................................................................... 2-126
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .......................................................... 1-50
WASHER BOTTLE KIT ............................................................................................................................... 1-48
WIRE HARNESS
ARMREST (→ 2/2013) ............................................................................................................................... 4-22
ARMREST (2/2013 →) ............................................................................................................................... 4-26
CAB LIGHTS ............................................................................................................................................... 4-30
CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................. 4-32
CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ...... 4-48
CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER III ENGINE (2/2013 →) ....................................................... 4-66
CAB SIDE CONSOLE, PAGE 1 OF 4 - STAGE 3B ENGINE ..................................................................... 4-84
CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................. 4-36
CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ...... 4-52
CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER III ENGINE (2/2013 →) ....................................................... 4-70
CAB SIDE CONSOLE, PAGE 2 OF 4 - STAGE 3B ENGINE ..................................................................... 4-88
CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................. 4-40
CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ...... 4-56
CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER III ENGINE (2/2013 →) ....................................................... 4-74
CAB SIDE CONSOLE, PAGE 3 OF 4 - STAGE 3B ENGINE ..................................................................... 4-92
CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................. 4-42
CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ...... 4-58
CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER III ENGINE (2/2013 →) ....................................................... 4-76

xii See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CAB SIDE CONSOLE, PAGE 4 OF 4 - STAGE 3B ENGINE ..................................................................... 4-94
CAB UNDERFLOOR ................................................................................................................................... 4-101
CARRIAGE, DFSSFP ................................................................................................................................. 4-103
CARRIAGE, STD/SS ................................................................................................................................... 4-104
CLOSED CAB ............................................................................................................................................. 4-150
DPF ............................................................................................................................................................. 4-153
ENGINE CONTROL MODULE .................................................................................................................... 4-154
FRONT DRIVE LIGHTS .............................................................................................................................. 4-156
HYDRAULICS ............................................................................................................................................. 4-158
MAST .......................................................................................................................................................... 4-160
MAST - CONTAINER HANDLER ................................................................................................................ 4-162
MAST WORK LIGHTS - MAIN .................................................................................................................... 4-164
MAST WORK LIGHTS - LH ........................................................................................................................ 4-165
MAST WORK LIGHTS - RH ........................................................................................................................ 4-166
OPEN CAB .................................................................................................................................................. 4-167
POWERED CAB TILT ................................................................................................................................. 4-168
PUMP BASE - AUTOMATIC GREASING SYSTEM ................................................................................... 4-169
REAR .......................................................................................................................................................... 4-170
REAR WIPER EXTENSION - CLOSED CAB ............................................................................................. 4-171
SIDE AND INDICATOR LIGHTS ................................................................................................................. 4-172
STEER COLUMN ........................................................................................................................................ 4-173
TAIL LIGHT ................................................................................................................................................. 4-174
WASH PUMPS - CLOSED CAB ................................................................................................................. 4-175
WIRE HARNESS (CHASSIS)
PAGE 1 OF 2 - TIER III ENGINE (→ 2/2013) ............................................................................................ 4-106
PAGE 1 OF 2 - STAGE 3B ENGINE (→ 2/2013) ....................................................................................... 4-128
PAGE 1 OF 4 - TIER III ENGINE (2/2013 →) ............................................................................................ 4-114
PAGE 1 OF 4 - STAGE 3B ENGINE (2/2013 →) ....................................................................................... 4-136
PAGE 2 OF 2 - TIER III ENGINE (→ 2/2013) ............................................................................................ 4-110
PAGE 2 OF 2 - STAGE 3B ENGINE (→ 2/2013) ....................................................................................... 4-132
PAGE 2 OF 4 - TIER III ENGINE (2/2013 →) ............................................................................................ 4-118
PAGE 2 OF 4 - STAGE 3B ENGINE (2/2013 →) ....................................................................................... 4-140
PAGE 3 OF 4 - TIER III ENGINE (2/2013 →) ............................................................................................ 4-122
PAGE 3 OF 4 - STAGE 3B ENGINE (2/2013 →) ....................................................................................... 4-144
PAGE 4 OF 4 - TIER III ENGINE (2/2013 →) ............................................................................................ 4-126
PAGE 4 OF 4 - STAGE 3B ENGINE (2/2013 →) ....................................................................................... 4-148
WIRE HARNESS AND SWITCH ASSEMBLY
MONOTROL PEDAL ................................................................................................................................... 4-176

©2013 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

xiv See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2013 HYSTER COMPANY See Service Manual xv


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 15-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.

xvi See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2013 HYSTER COMPANY See Service Manual xvii


for service procedures.
UNIT CODE G008
EUROPE 12/2013

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.

xviii See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.

©2013 HYSTER COMPANY See Service Manual xix


for service procedures.
UNIT CODE G008
EUROPE 12/2013

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4031434

Service Manual (Complete)......................................................................................................... 4031451

Parts Manual............................................................................................................................... 4031445

xx See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

1 FRAME
UNIT CODE G008
12/2013 EUROPE

SECTION 1
FRAME

DESCRIPTION PAGE

AIR CONDITIONER
CLIMATE CONTROL CAB .......................................................................................................................... 1-100
AIR CONDITIONER ASSEMBLY
CLOSED CAB WITH AIRCO (→ 12/2012) ................................................................................................. 1-76
CLOSED CAB WITH AIRCO (12/2012 →) ................................................................................................. 1-78
AIR CONDITIONER FILTER AND COVER ASSEMBLY
CLOSED CAB ............................................................................................................................................. 1-104
AIR CONDITIONER SYSTEM
CLIMATE CONTROL CAB .......................................................................................................................... 1-98
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-75
AIR CONDITIONER SYSTEM ASSEMBLY
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-80
AIR DUCT
LOUVER, CLIMATE CONTROL CAB ......................................................................................................... 1-96
AIR DUCT ASSEMBLY
AIR CONDITIONING - CLOSED CAB WITH AIRCO .................................................................................. 1-84
HEATER - CLOSED CAB WITHOUT AIRCO ............................................................................................. 1-90
ARMREST ASSEMBLY ................................................................................................................................... 1-132
CAB
CLOSED - PAGE 1 OF 2 ............................................................................................................................ 1-30
CLOSED - PAGE 2 OF 2 ............................................................................................................................ 1-32
OPEN - PAGE 1 OF 2 ................................................................................................................................. 1-26
OPEN - PAGE 2 OF 2 ................................................................................................................................. 1-28
CAB AND TILT CYLINDER MOUNTING ........................................................................................................ 1-60
CAB ATTACHING PARTS .............................................................................................................................. 1-34
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-40
RIGHT HAND .............................................................................................................................................. 1-38
CAB MAIN DOOR WINDOW
RIGHT AND LEFT HAND ............................................................................................................................ 1-42
CAB TILT CYLINDER ...................................................................................................................................... 1-68
CAB TILT PUMP
ELECTRIC ................................................................................................................................................... 1-66
CAB TILT PUMP AND ATTACHING PARTS .................................................................................................. 1-62
CAB TILT PUMP ASSEMBLY ......................................................................................................................... 1-64
CAB WINDOWS INSTALLATION
CLOSED CAB ............................................................................................................................................. 1-44
CLIMATE CONTROL SYSTEM ....................................................................................................................... 1-92
COMPRESSOR ASSEMBLY .......................................................................................................................... 1-102
CONDENSER
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-82
COUNTERWEIGHT ........................................................................................................................................ 1-22
DASH ASSEMBLY .......................................................................................................................................... 1-74
FLOOR MATS ................................................................................................................................................. 1-24
FLOORPLATES AND COVERS ...................................................................................................................... 1-4
HAND PUMP ................................................................................................................................................... 1-72
HEATED TOP WINDOW
CLIMATE CONTROL CAB .......................................................................................................................... 1-46

©2013 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SECTION 1
FRAME

DESCRIPTION PAGE

HEATER AND AIR CONDITIONER HOSES


STAGE 3B ENGINE .................................................................................................................................... 1-108
STAGE 3B ENGINE - ALTERNATE CONFIGURATION ............................................................................ 1-110
TIER III ENGINE ......................................................................................................................................... 1-106
HEATER AND AIR DUCT
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-103
HEATER ASSEMBLY
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-88
HEATER SYSTEM
CLOSED CAB WITHOUT AIRCO ............................................................................................................... 1-86
HOODS AND COVERS
H25-32XM-12, H28-32XM-16CH ................................................................................................................ 1-16
H25XMS-9 ................................................................................................................................................... 1-8
H30XMS-9, H32XMS-9 ............................................................................................................................... 1-12
INSULATION MATS AND AIR DUCT
CLIMATE CONTROL CAB .......................................................................................................................... 1-94
LABELS
HYDRAULIC CONTROLS ........................................................................................................................... 1-140
MAIN - PAGE 1 OF 2 .................................................................................................................................. 1-136
MAIN - PAGE 2 OF 2 .................................................................................................................................. 1-138
LIGHT BAR AND MOUNT
TWISTLOCK MODULE ............................................................................................................................... 1-134
OVERHEAD GUARD
WIRE MESH ................................................................................................................................................ 1-36
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-130
RADIO CONSOLE
CLOSED CAB ............................................................................................................................................. 1-58
RADIO SPEAKERS ......................................................................................................................................... 1-56
SEAT ASSEMBLY
AIR SUSPENSION ...................................................................................................................................... 1-118
CLIMATE CONTROL CAB .......................................................................................................................... 1-128
DELUXE SUSPENSION - CLOSED CAB ONLY ........................................................................................ 1-126
MECHANICAL AND AIR SUSPENSION ..................................................................................................... 1-116
MECHANICAL SUSPENSION .................................................................................................................... 1-122
SUSPENSION ............................................................................................................................................. 1-112
SEPARATOR
H25XM ........................................................................................................................................................ 1-20
H25XMS ...................................................................................................................................................... 1-19
SOUND LINERS
PAGE 1 OF 2 .............................................................................................................................................. 1-52
PAGE 2 OF 2 .............................................................................................................................................. 1-54
TILT PLATFORM ASSEMBLY ........................................................................................................................ 1-70
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .......................................................... 1-50
WASHER BOTTLE KIT ............................................................................................................................... 1-48

1-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FLOORPLATES AND COVERS (FIGURE 1-1)

1-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FLOORPLATES AND COVERS


KEY:
A: H25XMS
B: H30-32XMS
C: H25-30XM
D: H32XM
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1693367 Trim Seal (328 mm) .................................................................. 1 1 1 1
2 1693369 Trim Seal .................................................................................. 1 1 1 1
3 350498 Plug ........................................................................................... 1 1 1 1
4 1597444 Capscrew .................................................................................. 14 22 26 26
5 1581558 Washer ..................................................................................... 36 44 56 56
6 1450759 Button ....................................................................................... 4 4 4 4
7 1693372 Trim Seal .................................................................................. 1 1 1 1
8 1690817 Cover (Rubber) ......................................................................... 1 1 1 1
9 1484308 Rivet .......................................................................................... 5 5 5 5
10 1691456 Cover (RH) ................................................................................ 1 1 1 1
11 1672324 Cover (LH) ................................................................................ 1 1 1 1
12 1648945 Capscrew .................................................................................. 38 38 38 38
13 302401 Locknut ..................................................................................... 18 18 22 22
14 4005699 Anti-Slip Tread .......................................................................... 5 5 5 5
15 4005700 Anti-Slip Tread .......................................................................... 1 1 1 1
16 a 1691459 Cover (Front) ............................................................................ 1 .. 1 ..
16 b 1700271 Cover (Front) ............................................................................ .. 1 1 1
17 1691458 Cover (Front) ............................................................................ 1 1 1 1
18 1691457 Cover (Front) ............................................................................ 1 1 1 1
19 bc 1671623 Fender (LH) .............................................................................. .. 1 1 1
19 d 4065436 Fender (LH) (Alternate Part) ..................................................... .. 1 1 1
19 ac 1671622 Fender (LH) .............................................................................. 1 .. 1 ..
19 d 4065435 Fender (LH) (Alternate Part) ..................................................... 1 .. 1 ..
19 4065440 Hand Rail (Alternate Part) ......................................................... 1 1 1 1
19 1581851 Washer (Alternate Part) ............................................................ 2 2 2 2
19 1581581 Capscrew (Alternate Part) ........................................................ 2 2 2 2
20 bc 1672684 Fender (RH) .............................................................................. .. 1 1 1
20 d 4065439 Fender (RH) (Alternate Part) .................................................... .. 1 1 1
20 ac 1672683 Fender (RH) .............................................................................. 1 .. 1 ..
20 d 4065438 Fender (RH) (Alternate Part) .................................................... 1 .. 1 ..
20 4065440 Hand Rail (Alternate Part) ......................................................... 1 1 1 1
20 1581851 Washer (Alternate Part) ............................................................ 2 2 2 2
20 1581581 Capscrew (Alternate Part) ........................................................ 2 2 2 2
21 4017143 Fender ...................................................................................... 2 2 2 2
22 1670687 Plate .......................................................................................... 2 2 2 2
23 1581557 Washer ..................................................................................... 76 76 76 76
24 1581559 Washer ..................................................................................... 50 50 50 50
25 1615240 Capscrew .................................................................................. 22 22 22 22
26 1581849 Nut ............................................................................................ 24 24 24 24
27 1581591 Capscrew .................................................................................. 2 2 2 2
28 1689929 Hand Rail .................................................................................. 1 1 1 1
29 4005701 Running Board (LH) .................................................................. 1 .. .. ..
29 4005703 Running Board (LH) .................................................................. .. 1 .. ..
29 4005705 Running Board (LH) .................................................................. .. .. 1 ..

©2013 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FLOORPLATES AND COVERS


KEY:
A: H25XMS
B: H30-32XMS
C: H25-30XM
D: H32XM
QTY
ITEM PART NO. DESCRIPTION A B C D
29 4005707 Running Board (LH) .................................................................. .. .. .. 1
30 4005702 Running Board (RH) ................................................................. 1 .. .. ..
30 4005704 Running Board (RH) ................................................................. .. 1 .. ..
30 4005706 Running Board (RH) ................................................................. .. .. 1 ..
30 4005708 Running Board (RH) ................................................................. .. .. .. 1
31 1580988 Isolator ...................................................................................... 8 8 8 8
32 1696591 Plate .......................................................................................... 2 .. .. ..
32 1696592 Plate .......................................................................................... .. 2 .. ..
32 1696590 Plate .......................................................................................... .. .. 2 2
33 302404 Locknut ..................................................................................... 4 4 8 8
34 320166 Washer ..................................................................................... 8 8 16 16
35 292564 Capscrew .................................................................................. 4 4 8 8
36 1657521 Plate .......................................................................................... 2 2 4 4
37 1597442 Capscrew .................................................................................. 8 8 12 12
38 1696593 Plate .......................................................................................... .. .. 2 2
39 1671242 Plate .......................................................................................... .. 1 .. ..
39 1671985 Plate Wldmt .............................................................................. .. .. 1 ..
39 1671986 Plate Wldmt .............................................................................. .. .. .. 1
40 1673923 Plate .......................................................................................... .. 1 .. ..
40 1673933 Plate Wldmt .............................................................................. .. .. 1 ..
40 1673934 Plate Wldmt .............................................................................. .. .. .. 1
41 1675890 Dust Cover (Tier III Engine) (Shown) ........................................ 1 1 1 1
41 4014894 Dust Cover (Stage 3B Engine) ................................................. 1 1 1 1
42 1675989 Sound Liner (Tier III Engine) (Shown) ...................................... 1 1 1 1
42 4014895 Sound Liner (Stage 3B Engine) ................................................ 1 1 1 1
43 1675990 Sound Liner .............................................................................. 1 1 1 1
44 1597448 Capscrew .................................................................................. 4 4 4 4
45 1597445 Capscrew .................................................................................. 4 4 4 4

FOOTNOTES:
a H25XM/XMS c Includes Handrail.
b H28-32XM/XMS d This part must be ordered along with Handrail and
mounting hardware.

1-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HOODS AND COVERS (FIGURE 1-2)


H25XMS-9

1-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HOODS AND COVERS


H25XMS-9

ITEM PART NO. DESCRIPTION QTY


1 287816 Capscrew ............................................................................................................ 16
2 362030 Handle ................................................................................................................ 4
3 320156 Washer ............................................................................................................... 16
4 1512440
302399 Nut ...................................................................................................................... 8
5 1450759 Button ................................................................................................................. 2
6 1532341 Gas Spring .......................................................................................................... 2
7 239503 Nut ...................................................................................................................... 8
8 4016767 Cover Plate ......................................................................................................... 1
9 806667 Gas Spring .......................................................................................................... 2
10 1655015 Hood Support ...................................................................................................... 1
11 1597448 Capscrew ............................................................................................................ 26
12 320157 Washer ............................................................................................................... 42
13 1597444 Capscrew ............................................................................................................ 8
14 1581557 Washer ............................................................................................................... 24
15 302401 Locknut ............................................................................................................... 12
16 302400 Nut ...................................................................................................................... 12
17 1655004 Shaft Assembly ................................................................................................... 1
18 1655009 Hood Support (Tier III Engine) (Shown) ............................................................. 1
18 4009262 Hood Support (Stage 3B Engine) ....................................................................... 1
19 1655001 Hood ................................................................................................................... 1
20 1654971 Hinge .................................................................................................................. 2
21 1654973 Hinge .................................................................................................................. 2
22 1654972 Hinge .................................................................................................................. 2
23 1667229 Plate .................................................................................................................... 1
24 1654982 Hinge .................................................................................................................. 1
25 1654981 Hinge .................................................................................................................. 1
26 1654980 Hinge .................................................................................................................. 1
27 1651543 Plate .................................................................................................................... 1
28 1664635 Seal ..................................................................................................................... 2
29 1484308 Rivet .................................................................................................................... 12
30 1597449 Capscrew ............................................................................................................ 4
31 1664636 Trim Seal ............................................................................................................ 2
32 1664637 Trim Seal ............................................................................................................ 2
33 1651173 Trim Seal ............................................................................................................ 2
34 4021957 Trim Seal ............................................................................................................ 1
35 1662476 Trim Seal ............................................................................................................ 2
36 4021958 Trim Seal ............................................................................................................ 1
37 1634172 Latch ................................................................................................................... 1
38 1634171 Latch ................................................................................................................... 1
39 1504953 Block (Tapped) ................................................................................................... 2
40 1504955 Bolt ...................................................................................................................... 2
41 287860 Capscrew ............................................................................................................ 4
42 1662100 Plate Wldmt ........................................................................................................ 1
43 1651547 Cover Plate ......................................................................................................... 1
44 1651548 Cover Plate ......................................................................................................... 1
45 4018901 Isolator ................................................................................................................ 2
45 4033549 Bumper (Alternate Part, without locknut 302398) ............................................... 1
46 302398 Locknut ............................................................................................................... 2
a 4026745 Button (Latch Unlock Option) .............................................................................. 2

©2013 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HOODS AND COVERS


H25XMS-9

ITEM PART NO. DESCRIPTION QTY


a 4027316 Bushing (With Latch Unlock Option) ................................................................... 2
a 4027317 Retainer (With Latch Unlock Option) .................................................................. 1

FOOTNOTES:
a Not Illustrated

1-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HOODS AND COVERS (FIGURE 1-3)


H30XMS-9, H32XMS-9

1-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HOODS AND COVERS


H30XMS-9, H32XMS-9

ITEM PART NO. DESCRIPTION QTY


1 287816 Capscrew ............................................................................................................ 16
2 362030 Handle ................................................................................................................ 4
3 320156 Washer ............................................................................................................... 16
4 1512440
302399 Nut ...................................................................................................................... 8
5 239503 Nut ...................................................................................................................... 8
6 1532341 Gas Spring .......................................................................................................... 2
7 1450759 Button ................................................................................................................. 2
8 4016768 Cover Plate ......................................................................................................... 1
9 806667 Gas Spring .......................................................................................................... 2
10 1597448 Capscrew ............................................................................................................ 26
11 320157 Washer ............................................................................................................... 38
12 302400 Nut ...................................................................................................................... 12
13 1665655 Cover .................................................................................................................. 1
14 1597444 Capscrew ............................................................................................................ 8
15 1581557 Washer ............................................................................................................... 32
16 1654971 Hinge .................................................................................................................. 2
17 1654972 Hinge .................................................................................................................. 2
18 1654973 Hinge .................................................................................................................. 2
19 1655005 Hood (RH) ........................................................................................................... 1
19 4074858 Hood (RH) (Alternate Part) ................................................................................. 1
20 1655009 Hood Support (Tier III Engine) (Shown) ............................................................. 1
20 4009262 Hood Support (Stage 3B Engine) ....................................................................... 1
21 1655002 Hood (LH) ........................................................................................................... 1
22 302401 Locknut ............................................................................................................... 16
23 1484308 Rivet .................................................................................................................... 12
24 1664635 Seal ..................................................................................................................... 2
25 1664638 Trim Seal ............................................................................................................ 2
26 1651173 Trim Seal ............................................................................................................ 2
27 1662477 Trim Seal ............................................................................................................ 2
28 4021958 Trim Seal ............................................................................................................ 1
29 4021957 Trim Seal ............................................................................................................ 1
30 1651543 Plate .................................................................................................................... 1
31 1667229 Plate .................................................................................................................... 1
32 1654981 Hinge .................................................................................................................. 1
33 1654982 Hinge .................................................................................................................. 1
34 1654980 Hinge .................................................................................................................. 1
35 287860 Capscrew ............................................................................................................ 8
36 1634172 Latch ................................................................................................................... 1
37 1634171 Latch ................................................................................................................... 1
38 1504955 Bolt ...................................................................................................................... 2
39 1504953 Block (Tapped) ................................................................................................... 2
40 1662100 Plate Wldmt ........................................................................................................ 1
41 1655015 Hood Support ...................................................................................................... 1
42 1662475 Cover .................................................................................................................. 1
43 1662474 Cover .................................................................................................................. 1
44 1665652 Cover .................................................................................................................. 1
45 4018901 Isolator ................................................................................................................ 2
45 4033549 Bumper (Alternate Part, without locknut 302398) ............................................... 1
46 302398 Locknut ............................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HOODS AND COVERS


H30XMS-9, H32XMS-9

ITEM PART NO. DESCRIPTION QTY


a 4026745 Button (Latch Unlock Option) .............................................................................. 2
a 4027316 Bushing (With Latch Unlock Option) ................................................................... 2
a 4027317 Retainer (With Latch Unlock Option) .................................................................. 1

FOOTNOTES:
a Not Illustrated

1-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HOODS AND COVERS (FIGURE 1-4)


H25-32XM-12, H28-32XM-16CH

1-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HOODS AND COVERS


H25-32XM-12, H28-32XM-16CH

ITEM PART NO. DESCRIPTION QTY


1 1597449 Capscrew ............................................................................................................ 6
2 320157 Washer ............................................................................................................... 46
3 1597444 Capscrew ............................................................................................................ 18
4 1581557 Washer ............................................................................................................... 50
5 1450759 Button ................................................................................................................. 3
6 a 4000895 Bracket (RH) ....................................................................................................... 1
7 1651551 Bracket ................................................................................................................ 2
8 a 1654991 Cover Plate ......................................................................................................... 1
8 b 1654992 Cover Plate ......................................................................................................... 1
9 287816 Capscrew ............................................................................................................ 16
10 362030 Handle ................................................................................................................ 4
11 320156 Washer ............................................................................................................... 16
12 1512440
302399 Nut ...................................................................................................................... 12
13 4016769 Cover Plate ......................................................................................................... 1
14 239503 Nut ...................................................................................................................... 8
15 1532341 Gas Spring .......................................................................................................... 2
16 1597448 Capscrew ............................................................................................................ 28
17 302400 Nut ...................................................................................................................... 12
18 a 4000893 Bracket (LH) ........................................................................................................ 1
19 1654973 Hinge .................................................................................................................. 2
20 1654972 Hinge .................................................................................................................. 2
21 1654971 Hinge .................................................................................................................. 2
22 1651172 Hood (RH) ........................................................................................................... 1
22 4074859 Hood (RH) (Alternate Part) ................................................................................. 1
23 1655009 Hood Support (Tier III Engine) (Shown) ............................................................. 1
23 4009262 Hood Support (Stage 3B Engine) ....................................................................... 1
24 1651171 Hood ................................................................................................................... 1
25 806667 Gas Spring .......................................................................................................... 2
26 287860 Capscrew ............................................................................................................ 8
27 1484308 Rivet .................................................................................................................... 12
28 1664635 Seal ..................................................................................................................... 2
29 1651543 Plate .................................................................................................................... 1
30 1654981 Hinge .................................................................................................................. 1
31 1654982 Hinge .................................................................................................................. 1
32 1654980 Hinge .................................................................................................................. 1
33 1667229 Plate .................................................................................................................... 1
34 1664638 Trim Seal ............................................................................................................ 2
35 302401 Locknut ............................................................................................................... 24
36 1651173 Trim Seal ............................................................................................................ 2
37 4021957 Trim Seal ............................................................................................................ 1
38 1664634 Trim Seal ............................................................................................................ 2
39 4021958 Trim Seal ............................................................................................................ 1
40 1634172 Latch ................................................................................................................... 1
41 1634171 Latch ................................................................................................................... 1
42 1504955 Bolt ...................................................................................................................... 2
43 1504953 Block (Tapped) ................................................................................................... 2
44 1655015 Hood Support ...................................................................................................... 1
45 1662100 Plate Wldmt ........................................................................................................ 1
46 1661754 Hood Support (RH) ............................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HOODS AND COVERS


H25-32XM-12, H28-32XM-16CH

ITEM PART NO. DESCRIPTION QTY


47 1655013 Hood Support (RH) ............................................................................................. 1
48 b 1667225 Cover Plate (LH) ................................................................................................. 1
48 a 1665659 Cover Plate (LH) ................................................................................................. 1
49 b 1667227 Cover Plate (RH) ................................................................................................ 1
49 a 1667226 Cover Plate (RH) ................................................................................................ 1
50 4018901 Isolator ................................................................................................................ 2
50 4033549 Bumper (Alternate Part, without locknut 302398) ............................................... 1
51 302398 Locknut ............................................................................................................... 2
c 4026745 Button (Latch Unlock Option) .............................................................................. 2
c 4027316 Bushing (With Latch Unlock Option) ................................................................... 2
c 4027317 Retainer (With Latch Unlock Option) .................................................................. 2

FOOTNOTES:
a H25-30XM c Not Illustrated
b H32XM

1-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SEPARATOR (FIGURE 1-5)


H25XMS

ITEM PART NO. DESCRIPTION QTY


1 1675991 Separator Plate ................................................................................................... 1
2 1675889 Separator Plate ................................................................................................... 1
3 1693368 Trim Seal ............................................................................................................ 2
4 1675895 Trim Seal ............................................................................................................ 2
5 1675891 Trim Seal ............................................................................................................ 2
6 1675892 Trim Seal ............................................................................................................ 2
7 1675894 Trim Seal ............................................................................................................ 2
8 1675893 Trim Seal ............................................................................................................ 2
9 176640 Bolt ...................................................................................................................... 4
10 320157 Washer ............................................................................................................... 6
11 302400 Nut ...................................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEPARATOR (FIGURE 1-6)


H25XM

1-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SEPARATOR
H25XM

ITEM PART NO. DESCRIPTION QTY


1 1676680 Trim Seal ............................................................................................................ 2
2 1676681 Trim Seal ............................................................................................................ 2
3 1676682 Trim Seal ............................................................................................................ 2
4 1676683 Trim Seal ............................................................................................................ 2
5 1450759 Button ................................................................................................................. 8
6 293615 Capscrew ............................................................................................................ 6
7 320157 Washer ............................................................................................................... 8
8 320161 Washer ............................................................................................................... 2
9 302402 Locknut ............................................................................................................... 2
10 292527 Capscrew ............................................................................................................ 2
11 302400 Nut ...................................................................................................................... 2
12 4025981 Separator Plate ................................................................................................... 1
13 4025989 Separator Plate ................................................................................................... 1
14 4025945 Bracket ................................................................................................................ 2

©2013 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

COUNTERWEIGHT (FIGURE 1-7)

1-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

COUNTERWEIGHT
KEY:
A: H25XMS-9, H25XM-12
B: H30XMS-9, H28XM/32XM-12, H28/32XM-16CH
C: H32XMS-9, H30XM-12
QTY
ITEM PART NO. DESCRIPTION A B C
1 1655141 Counterweight ................................................................................... 1 .. ..
1 1655142 Counterweight ................................................................................... .. 1 1
1 1597448 Capscrew ...................................................................................... 20 20 20
1 1697363 Nameplate ..................................................................................... 1 1 1
1 1677650 Tow Pin ......................................................................................... 1 1 1
1 1677655 Handle ........................................................................................... 1 1 1
2 1655154 Counterweight (Center) ..................................................................... .. 1 ..
2 1655155 Counterweight (Center) ..................................................................... .. .. 1
3 293754 Capscrew .......................................................................................... 4 4 4
4 1708623 Washer .............................................................................................. 6 6 6
5 292661 Nut ..................................................................................................... 6 6 6
6 4000226 Mounting Plate .................................................................................. 4 4 4
7 1581849 Nut ..................................................................................................... .. 4 4
8 1581559 Washer .............................................................................................. .. 8 8
9 1659167 Plate .................................................................................................. .. 2 2
10 1581830 Capscrew .......................................................................................... .. 4 4
11 1701282 Trim Seal ........................................................................................... .. 2 2
12 1708622 Washer .............................................................................................. 2 2 2
13 885191 Capscrew .......................................................................................... 2 2 2

©2013 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FLOOR MATS (FIGURE 1-8)

ITEM PART NO. DESCRIPTION QTY


1 1493282 Floormat (Seat) ................................................................................................... 1
2 1493281 Floormat (Main) .................................................................................................. 1
3 1493283 Floormat (Front Cowl) ......................................................................................... 1
4 4009590 Rivet .................................................................................................................... 4
5 1498365 Strip .................................................................................................................... 1
6 1492140 Washer ............................................................................................................... 4
7 1468318 Screw .................................................................................................................. 4

1-24 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB (FIGURE 1-9)


OPEN — PAGE 1 OF 2

1-26 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB
OPEN – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1 1498336 Edge Protector .................................................................................................... AR
2 1493282 Floormat (Seat) ................................................................................................... 1
3 2111602 Wire Harness (Open Cab) (FFigure 4-56)......................................................... 1
4 1508012 Headliner ............................................................................................................ 1
5 1498360 Dash Panel Assembly ......................................................................................... 1
5 1468321 Washer (Plastic) ............................................................................................. 6
5 292501 Capscrew ....................................................................................................... 6
5 1476584 Cover (Capscrew Head) ................................................................................. 6
6 4000919 Foam ................................................................................................................... AR
7 1493491 Bushing ............................................................................................................... 3
8 1508229 Seal ..................................................................................................................... AR
9 1558017 Cover (Heater Box) ............................................................................................. 1
10 136985 Capscrew ............................................................................................................ 3
11 1558016 Grommet ............................................................................................................. 2

©2013 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB (FIGURE 1-10)


OPEN — PAGE 2 OF 2

1-28 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB
OPEN – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1 1566044 Bolt ...................................................................................................................... 8
2 1558015 Rail ...................................................................................................................... 2
3 1506756 Armrest Assembly (FFigure 1-61)..................................................................... 1
4 1652020 Cover , Console .................................................................................................. 1
5 1498375 Cover , Control Column ...................................................................................... 1
6 1623373 Screw .................................................................................................................. 10
7 1492140 Washer ............................................................................................................... 10
8 4007936 Plate .................................................................................................................... 1
9 1635007 Plate .................................................................................................................... 1
10 1635008 Seal ..................................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB (FIGURE 1-11)


CLOSED — PAGE 1 OF 2

1-30 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB
CLOSED – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1 1492200 Cover (Dash and Cap Assembly) (FFigure 1-33).............................................. 1
2 1493372 Foam (LH) ........................................................................................................... 1
3 1493373 Foam (RH) .......................................................................................................... 1
4 1492176 Console Assembly (Radio) (FFigure 1-25)........................................................ 1
5 1571628 Cover .................................................................................................................. 1
6 2111601 Wire Harness (Closed Cab) (FFigure 4-46)....................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB (FIGURE 1-12)


CLOSED — PAGE 2 OF 2

1-32 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB
CLOSED – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1 1558020 Bar (LH) .............................................................................................................. 1
2 1558021 Bar (RH) .............................................................................................................. 1
3 1566044 Bolt ...................................................................................................................... 8
4 1493313 Bumper ............................................................................................................... 2
5 1493308 Bolt ...................................................................................................................... 12
6 1468312 Washer ............................................................................................................... 4
7 1393473 Hinge (LH) .......................................................................................................... 2
8 1393474 Hinge (RH) .......................................................................................................... 2
9 1493578 Armrest Assembly (FFigure 1-61)..................................................................... 1
10 1493318 Striker Bolt Assembly .......................................................................................... 1
11 1566770 Console (RH Top) ............................................................................................... 1
12 1491028 Console Cover (RH External) ............................................................................. 1

©2013 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB ATTACHING PARTS (FIGURE 1-13)

1-34 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 4000817 Plug ..................................................................................................................... 4
2 1504941 Washer ............................................................................................................... 12
3 1504942 Rubber Seal ........................................................................................................ 12
4 292667 Nut ...................................................................................................................... 12
5 296415 Washer ............................................................................................................... 12
6 1635005 Plug ..................................................................................................................... 2
7 1504406 Grommet ............................................................................................................. 1
8 1558042 Screw .................................................................................................................. 4
9 1491028 Console Cover (RH External) (Closed Cab) ....................................................... 1
9 1498375 Cover , Control Column (Open Cab) .................................................................. 1
10 1492139 Nut ...................................................................................................................... 1
11 1498376 Cover (Control Column) ...................................................................................... 1
12 1492166 Cover .................................................................................................................. AR
13 1492167 Trim-Bulk ............................................................................................................ AR
14 4028463 Washer ............................................................................................................... 6
15 4028462 Screw .................................................................................................................. 5
16 1498357 Screw .................................................................................................................. 14
17 1498356 Clip ...................................................................................................................... 2
18 1498355 Bracket (Cup And Clip Board Holder) ................................................................. 2
19 1492133 Holder (Cup And Clip Board) .............................................................................. 1
20 1498354 Rivet .................................................................................................................... 5
21 1566044 Bolt ...................................................................................................................... 4
22 1498334 Handle Assembly ................................................................................................ 2
22 136681 Capscrew ....................................................................................................... 4
22 320158 Washer ........................................................................................................... 4
22 1476584 Cover (Capscrew Head) ................................................................................. 4
23 1498335 Pad ................................................................................................................. 4
24 1468318 Screw .................................................................................................................. 1
25 1498362 Seal ..................................................................................................................... AR
26 136681 Capscrew ............................................................................................................ 2
27 1492197 Plate (Air Duct Cover) ......................................................................................... 2
28 320158 Washer ............................................................................................................... 4
29 1468307 Screw .................................................................................................................. 12
30 1493278 Mirror (Interior) .................................................................................................... 2
31 1498336 Edge Protector .................................................................................................... AR
32 1492237 Support (Column) ............................................................................................... 1
33 1566041 Screw .................................................................................................................. 2
34 239503 Nut ...................................................................................................................... 2
35 1492214 Wire (Ground) ..................................................................................................... 1
36 1558031 Foam ................................................................................................................... 1
37 4010862 Bracket ................................................................................................................ 1
38 320160 Washer ............................................................................................................... 1
39 1571632 Screw .................................................................................................................. 1
40 1558037 Seal ..................................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE G008
EUROPE 12/2013

OVERHEAD GUARD (FIGURE 1-14)


WIRE MESH

1-36 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

OVERHEAD GUARD
WIRE MESH

ITEM PART NO. DESCRIPTION QTY


1 4006379 Overhead Guard ................................................................................................. 1
2 1493312 Cap (Capscrew Head) ........................................................................................ 3
3 1593336 Nut ...................................................................................................................... 3
4 1498338 Washer ............................................................................................................... 3
5 4006380 Insert (Threaded) ................................................................................................ 3

©2013 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB DOOR (FIGURE 1-15)


RIGHT HAND

1-38 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB DOOR
RIGHT HAND

ITEM PART NO. DESCRIPTION QTY


1553404
1667218 Kit-Door RH (Cab) .............................................................................................. 1
1 1558292 Door ................................................................................................................ 1
2 1515337 Seal ................................................................................................................ 5
3 1558293
1644795 Window (Main) (FFigure 1-17)...................................................................... 1
4 1558294 Seal ................................................................................................................ AR
5 1558295 Window (Lower) ............................................................................................. 1
6 1558296 Frame (Lower RH) .......................................................................................... 1
7 1558297 Sliding Window (Upper) .................................................................................. 1
8 1558298 Frame (Upper RH) .......................................................................................... 1
9 1558299 Seal ................................................................................................................ 4
10 1495371 Handle (Push Button) ..................................................................................... 1
11 1495372 Seal ................................................................................................................ 1
12 1495431 Seal ................................................................................................................ 1
13 287816 Capscrew ....................................................................................................... 1
14 1468321 Washer (Plastic) ............................................................................................. 1
15 1558300 Cap ................................................................................................................. 1
16 1558301 Latch ............................................................................................................... 1
17 296229 Capscrew ....................................................................................................... 2
18 1558302 Plate (Door Handle) ........................................................................................ 1
19 1558303 Washer ........................................................................................................... 1
20 1493308 Bolt ................................................................................................................. 1
21 1495435 Cover .............................................................................................................. 1
22 1558305 Lock (Door Handle) ........................................................................................ 1
23 1558306 Piston Rod (Connector) .................................................................................. 1
24 1559691 Latch (Door Holder) ........................................................................................ 1
25 1495454 Seal ................................................................................................................ 1
26 1558307 Screw ............................................................................................................. 3
27 1506738 Washer ........................................................................................................... 3
28 316834 Nut .................................................................................................................. 3
29 1493397 Cover (Capscrew Head) ................................................................................. 3
30 1495456 Washer (Special) ............................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB DOOR (FIGURE 1-16)


LEFT HAND

1-40 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB DOOR
LEFT HAND

ITEM PART NO. DESCRIPTION QTY


1553405
1667219 Kit-Door LH (Cab) ............................................................................................... 1
1 1558440 Door ................................................................................................................ 1
2 1515337 Seal ................................................................................................................ 5
3 1558441
1644794 Window (Main) (FFigure 1-17)...................................................................... 1
4 1558294 Seal ................................................................................................................ AR
5 1558442 Window (Door) (Lower) .................................................................................. 1
6 1558443 Seal (Lower LH) ............................................................................................. 1
7 1558444 Sliding Window (Door) (Upper) ...................................................................... 1
8 1558445 Seal (Upper LH) ............................................................................................. 1
9 1558299 Seal ................................................................................................................ 4
10 1495371 Handle (Push Button) ..................................................................................... 1
11 1495372 Seal ................................................................................................................ 1
12 1495431 Seal ................................................................................................................ 1
13 287816 Capscrew ....................................................................................................... 1
14 1468321 Washer (Plastic) ............................................................................................. 1
15 1558300 Cap ................................................................................................................. 1
16 1558446 Latch ............................................................................................................... 1
17 296229 Capscrew ....................................................................................................... 2
18 1558302 Plate ............................................................................................................... 1
19 1558303 Washer ........................................................................................................... 1
20 1493308 Bolt ................................................................................................................. 1
21 1495438 Cover .............................................................................................................. 1
22 1558305 Lock ................................................................................................................ 1
23 1558447 Piston Rod (Connector) .................................................................................. 1
24 1559691 Latch (Door Holder) ........................................................................................ 1
25 1495454 Seal ................................................................................................................ 1
26 1558307 Screw ............................................................................................................. 3
27 1506738 Washer ........................................................................................................... 3
28 316834 Nut .................................................................................................................. 3
29 1493397 Cover (Capscrew Head) ................................................................................. 3
30 1495456 Washer (Special) ............................................................................................ 1
a 1593629 Key (For Cab Door Grip) ................................................................................ 1
1692918 Kit-Repair Sliding Window (Sliding Window) .................................................. 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB MAIN DOOR WINDOW (FIGURE 1-17)


RIGHT AND LEFT HAND

KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
1558293
1644795 Window (Main) ........................................................................................... 1 ..
1558441
1644794 Window (Main) ........................................................................................... .. 1
1 1644803 Frame (Sliding Window) ........................................................................ 1 ..
1 1644796 Frame (Sliding Window) ........................................................................ .. 1
2 1641640 Strip Seal (.108 m) ................................................................................. AR AR
3 1644804 Seal (2.254 m) ....................................................................................... AR AR
4 4009782 Guide ..................................................................................................... 4 4
5 1644802 Screw ..................................................................................................... 4 4
6 1641637 Seal (.619 m) ......................................................................................... AR AR
7 1644799 Guard (Window) ..................................................................................... 1 1
8 1644800 Seal (.786 m) ......................................................................................... AR AR
9 1483226 Latch (Sliding Window) .......................................................................... 2 2
10 1644806 Glass ...................................................................................................... 1 ..
10 1644797 Glass ...................................................................................................... .. 1
11 1644805 Glass ...................................................................................................... 1 ..
11 1644798 Glass ...................................................................................................... .. 1

1-42 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-43


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB WINDOWS INSTALLATION (FIGURE 1-18)


CLOSED CAB

1-44 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB WINDOWS INSTALLATION


CLOSED CAB

ITEM PART NO. DESCRIPTION QTY


1 1493320 Window (Tempered) ........................................................................................... 1
2 1393466 Seal ..................................................................................................................... AR
3 1493321 Seal ..................................................................................................................... AR
4 1515337 Seal ..................................................................................................................... AR
5 1493326 Window (Skylight) ............................................................................................... 1
6 1498341 Seal ..................................................................................................................... 1
7 1493328 Clip Window ........................................................................................................ 1
8 1498342 Washer ............................................................................................................... 5
9 316834 Nut ...................................................................................................................... 8
10 1493397 Cover (Capscrew Head) ..................................................................................... 8
11 1493324 Window (Rear) .................................................................................................... 1
12 1493329 Cover .................................................................................................................. 3
13 1498343 Clip ...................................................................................................................... 3
14 320156 Washer ............................................................................................................... 3

©2013 HYSTER COMPANY See Service Manual 1-45


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEATED TOP WINDOW (FIGURE 1-19)


CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY


1 4016098 Clip ...................................................................................................................... 2
2 4013895 Switch (Window Heating) .................................................................................... 1
3 4016097 Wire Harness (Heated Roof Window) ................................................................. 1
4 4016096 Window ............................................................................................................... 1

1-46 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-47


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WINDOW WIPER SYSTEM (FIGURE 1-20)


WASHER BOTTLE KIT

1-48 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WINDOW WIPER SYSTEM


WASHER BOTTLE KIT

ITEM PART NO. DESCRIPTION QTY


1702285 Kit-Wiper (Washer Bottle) ................................................................................... 1
1 1393509 Hose ............................................................................................................... AR
2 1626996 Reservoir Assembly (Window Washer) .......................................................... 1
2 1635026 Cap ............................................................................................................. 1
2 1635025 Pump .......................................................................................................... 1
3 1393495
1301685 Check Valve ................................................................................................... 1
4 1492156 Relay (Wiper Timer) ....................................................................................... 1
5 1566044 Bolt ................................................................................................................. 3
6 1635020 Hose ............................................................................................................... 1
7 1704396 Clamp ............................................................................................................. 4
8 1635021 Washer ........................................................................................................... 1
9 1635022 Screw ............................................................................................................. 4
10 1635023 Cover .............................................................................................................. 1
11 292500 Capscrew ....................................................................................................... 4
12 1506738 Washer ........................................................................................................... 4
13 1493397 Cover (Capscrew Head) ................................................................................. 4
14 1635018 Bracket ........................................................................................................... 2
15 1635019 Plate ............................................................................................................... 1
16 1515675 Grommet ........................................................................................................ 1
17 1493336 Connector (Spray Nozzle) .............................................................................. 2
18 1571632 Screw ............................................................................................................. 6
19 4010862 Bracket ........................................................................................................... 6

©2013 HYSTER COMPANY See Service Manual 1-49


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WINDOW WIPER SYSTEM (FIGURE 1-21)


REAR AND ROOF WIPER KITS — AND FRONT WIPER OPTIONS

1-50 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WINDOW WIPER SYSTEM


REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS

ITEM PART NO. DESCRIPTION QTY


1 1493336 Connector (Spray Nozzle) .................................................................................. 6
2 1498347 Wiper Arm (Top) ................................................................................................. 1
3 1498344 Washer (Nozzle) (Dual Wiper) ............................................................................ 1
4 1493340
1690934 Wiper Blade ........................................................................................................ 1
5 1493341 Wiper Arm (Rear) ................................................................................................ 1
6 1558025 Washer ............................................................................................................... 1
7 1554125 Washer ............................................................................................................... 2
8 1493339 Wiper Motor (Rear) ............................................................................................. 1
8 2111608 Wire Harness (Rear Wiper Extension) (FFigure 4-60)...................................... 1
9 2111607 Wire Harness (Wash Pumps) (FFigure 4-64).................................................... 1
10 1493344 Wiper Motor (Top) ............................................................................................... 1
11 1493337 Hose ................................................................................................................... AR
12 1498348 Wiper Blade (Top) ............................................................................................... 1
13 1573574 Wiper Blade (Dual Wiper) ................................................................................... 2
14 1493335 Wiper Blade (Single Wiper) ................................................................................ 1
15 1493332 Wiper Motor (Front) ............................................................................................ 1
16 1493333 Linkage (Front, Single Wiper) ............................................................................. 1
16 4016648 Linkage (Front, Dual Wiper) ................................................................................ 1
17 1573575 Wiper Arm (Dual Wiper) ...................................................................................... 1
18 1493334 Wiper Arm (Single Wiper) ................................................................................... 1
19 1393495
1301685 Check Valve (Not Illustrated) .............................................................................. 2
20 1704370 Sleeve (Not Illustrated) ....................................................................................... 1
1702283 Kit-Wiper (Rear) .................................................................................................. 1
1702284 Kit-Wiper (Roof) .................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 1-51


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SOUND LINERS (FIGURE 1-22)


PAGE 1 OF 2

1-52 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SOUND LINERS
PAGE 1 OF 2
KEY:
A: H25-30XM/XMS
B: H32XM/XMS
QTY
ITEM PART NO. DESCRIPTION A B
1 1702635 Fastener ..................................................................................................... 20 20
2 1301016 Spacer ........................................................................................................ 10 12
3 1498373 Plate (Fixing) .............................................................................................. 10 12
4 302401 Locknut ....................................................................................................... 2 4
5 1702799 Sound Liner ................................................................................................ 1 1
6 1703986 Plate ........................................................................................................... 2 2
7 1702793 Mounting Plate ........................................................................................... 1 1
8 1465553 Grommet .................................................................................................... 2 2
9 2304501 Capscrew ................................................................................................... 2 2
10 1704121 Mounting Plate ........................................................................................... 1 1
11 1702798 Mounting Plate ........................................................................................... 1 1
12 1450759 Button ......................................................................................................... 3 3
13 292515 Capscrew ................................................................................................... 8 8
14 1581557 Washer ....................................................................................................... 3 3
15 1597444 Capscrew ................................................................................................... 3 3
16 15055 Nut .............................................................................................................. 2 2
17 15155 Lockwasher ................................................................................................ 2 2
18 16836 Capscrew ................................................................................................... 2 2
19 177991 Bracket (Anchor) ........................................................................................ 2 2
20 221341 Locknut ....................................................................................................... 2 2
21 18470 Capscrew ................................................................................................... 2 2
22 177989 Latch (Hood) .............................................................................................. 2 2
23 1315918 Bracket (Hood) ........................................................................................... 2 2
24 296153 Capscrew ................................................................................................... 4 4
25 320155 Washer ....................................................................................................... 4 4
26 302398 Locknut ....................................................................................................... 4 4

©2013 HYSTER COMPANY See Service Manual 1-53


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SOUND LINERS (FIGURE 1-23)


PAGE 2 OF 2

1-54 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SOUND LINERS
PAGE 2 OF 2
KEY:
A: H25-30XM/XMS
B: H32XM/XMS
QTY
ITEM PART NO. DESCRIPTION A B
1 b 1702634 Sound Liner ................................................................................................ 4 4
2 a 1702635 Fastener ..................................................................................................... 20 20
3 1702636 Sound Liner ................................................................................................ 1 ..
3 1703350 Sound Liner ................................................................................................ .. 1
4 1702637 Sound Liner ................................................................................................ 1 ..
4 1702802 Sound Liner ................................................................................................ .. 1
5 1702795 Bracket ....................................................................................................... 1 2
6 1703948 Washer ....................................................................................................... 2 4
7 1702801 Bracket ....................................................................................................... 1 2
8 1703948 Washer ....................................................................................................... 2 4

FOOTNOTES:
a Qty. 10 for H25XM/XMS only. b Qty. 2 for H25XM/XMS only.

©2013 HYSTER COMPANY See Service Manual 1-55


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RADIO SPEAKERS (FIGURE 1-24)

1-56 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

RADIO SPEAKERS
ITEM PART NO. DESCRIPTION QTY
1 4009587 Loudspeaker ....................................................................................................... 2
2 1492139 Nut ...................................................................................................................... 8
3 1598421 Cover (Speaker) ................................................................................................. 2
4 1703737 Screw .................................................................................................................. 8
5 4009588 Antenna .............................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 1-57


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RADIO CONSOLE (FIGURE 1-25)


CLOSED CAB

1-58 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

RADIO CONSOLE
CLOSED CAB

ITEM PART NO. DESCRIPTION QTY


1 1492176 Console Assembly (Radio) ................................................................................. 1
2 1491468 Headliner ........................................................................................................ 1
3 1393528 Dome Light ..................................................................................................... 2
3 1566767 Bracket ........................................................................................................... 2
3 316128 Bulb ................................................................................................................ 2
3 1468319 Screw ............................................................................................................. 4
4 1571628 Cover .................................................................................................................. 1
5 2111601 Wire Harness (Closed Cab) (FFigure 4-46)....................................................... 1
6 1566762 Bracket (Radio Console) ..................................................................................... 1
7 287854 Capscrew ............................................................................................................ 4
8 320160 Washer ............................................................................................................... 8
9 136692 Nut ...................................................................................................................... 4
10 1492140 Washer ............................................................................................................... 10
11 1468318 Screw .................................................................................................................. 10
a 1508012 Headliner ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 1-59


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB AND TILT CYLINDER MOUNTING (FIGURE 1-26)

1-60 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB AND TILT CYLINDER MOUNTING


ITEM PART NO. DESCRIPTION QTY
1 1548100 Tilt Platform Assembly (FFigure 1-31)............................................................... 1
2 1487204 Handle (Tilt Pump) .............................................................................................. 1
3 136985 Capscrew ............................................................................................................ 1
4 195566 Anchor ................................................................................................................ 1
5 1474921 Shaft (Tilt) ........................................................................................................... 1
6 1486540 Mount (Cab) ........................................................................................................ 4
7 1520841 Shim .................................................................................................................... 4
8 300939 Washer ............................................................................................................... 4
9 293655 Capscrew ............................................................................................................ 4
10 320159 Washer ............................................................................................................... 6
11 287854 Capscrew ............................................................................................................ 1
12 292517 Capscrew ............................................................................................................ 2
13 302401 Locknut ............................................................................................................... 2
14 1665783 Pipe ..................................................................................................................... 1
15 2043194 Tilt Cylinder (Cab) (FFigure 1-30)...................................................................... 1
16 1557756 Strap (Static) ....................................................................................................... 3
17 1194252 Snap Ring ........................................................................................................... 1
18 302400 Nut ...................................................................................................................... 8
19 132861 Capscrew ............................................................................................................ 8
20 1639813 Hose Assy ........................................................................................................... 1
21 1639812 Hose Assy ........................................................................................................... 1
22 1486539 Latch ................................................................................................................... 2
23 1486535 Hand Pump (FFigure 1-32)................................................................................ 1
24 1488676 Fitting , Swivel Elbow .......................................................................................... 3
25 292514 Capscrew ............................................................................................................ 2
26 1496296 Fitting , Swivel Run Tee ...................................................................................... 1
27 1639811 Hose Assy ........................................................................................................... 1
28 1486067 Hose Assy ........................................................................................................... 1
29 1488675 Fitting , Swivel Branch Tee ................................................................................. 1
30 320157 Washer ............................................................................................................... 16

©2013 HYSTER COMPANY See Service Manual 1-61


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB TILT PUMP AND ATTACHING PARTS (FIGURE 1-27)

1-62 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB TILT PUMP AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1480186 Cab Tilt Pump Assembly (FFigure 1-28)........................................................... 1
2 1496296 Fitting , Swivel Run Tee ...................................................................................... 1
3 4601413 Wire Harness (Powered Cab Tilt) (FFigure 4-57).............................................. 1
4 137852 Strap Clamp ........................................................................................................ 1
5 1672504 Push Button Switch ............................................................................................. 1
6 1672505 Rain Cap ............................................................................................................. 1
7 287851 Capscrew ............................................................................................................ 2
8 320157 Washer ............................................................................................................... 2
9 1496459 Fitting .................................................................................................................. 2
10 1496368 Hose Assy ........................................................................................................... 1
11 2004005 Strap Clamp ........................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 1-63


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB TILT PUMP ASSEMBLY (FIGURE 1-28)

ITEM PART NO. DESCRIPTION QTY


1480186 Cab Tilt Pump Assembly .................................................................................... 1
1 1475732 Cab Tilt Pump (Electric) (FFigure 1-29)........................................................ 1
2 1480187 Connector ....................................................................................................... 1
3 1480188 Connector ....................................................................................................... 1
4 866401 Terminal ......................................................................................................... 2

1-64 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-65


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB TILT PUMP (FIGURE 1-29)


ELECTRIC

1-66 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB TILT PUMP


ELECTRIC

ITEM PART NO. DESCRIPTION QTY


1475732 Cab Tilt Pump (Electric) ...................................................................................... 1
1 ..... Electric Motor ................................................................................................. 1
2 ..... O-Ring ............................................................................................................ 1
3 ..... Filter ............................................................................................................... 1
4 ..... Screen ............................................................................................................ 1
5 ..... Ball ................................................................................................................. 1
6 ..... Spring ............................................................................................................. 1
7 ..... Coupler ........................................................................................................... 1
8 a. . . . . Coupler ........................................................................................................... 1
9 1496459 Fitting .................................................................................................................. 1
10 1488736
4057161 Hose ................................................................................................................... 1
1488728 Kit-Repair Pump ................................................................................................. 1
1488725 Kit-Motor ............................................................................................................. 1

FOOTNOTES:
a If application requires elbow fitting, please order
qty (2) of item #9.

©2013 HYSTER COMPANY See Service Manual 1-67


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB TILT CYLINDER (FIGURE 1-30)

1-68 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB TILT CYLINDER


ITEM PART NO. DESCRIPTION QTY
2043194 Tilt Cylinder (Cab) ............................................................................................... 1
1 ..... Filter ............................................................................................................... 2
2 ..... Coupler ........................................................................................................... 2
3 ..... Spacer ............................................................................................................ 2
4 ..... Wiper .............................................................................................................. 1
5 ..... Retaining Ring (Bore) ..................................................................................... 1
6 ..... U-Cup ............................................................................................................. 1
7 ..... O-Ring ............................................................................................................ 1
8 ..... Gland .............................................................................................................. 1
9 ..... Retaining Ring (Shaft) .................................................................................... 1
10 ..... Retaining Ring (Shaft) .................................................................................... 1
11 ..... O-Ring ............................................................................................................ 1
12 ..... O-Ring ............................................................................................................ 1
13 ..... Sleeve ............................................................................................................ 1
14 ..... Piston ............................................................................................................. 1
15 ..... Washer ........................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 1
17 ..... Valve Seat Assembly ..................................................................................... 1
18 ..... Pilot Piston Assembly ..................................................................................... 1
19 ..... O-Ring ............................................................................................................ 1
1488752 Kit-Seal ........................................................................................................... 1
1665756 Kit-Service ...................................................................................................... 1
1488762 Kit-Service ...................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-69


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TILT PLATFORM ASSEMBLY (FIGURE 1-31)

ITEM PART NO. DESCRIPTION QTY


1548100 Tilt Platform Assembly ........................................................................................ 1
1 1644494 Frame (Tilt Platform) ...................................................................................... 1
2 1644495 Bracket ........................................................................................................... 1
3 1644496 Shim ............................................................................................................... 2
4 1498385 Retaining Ring ................................................................................................ 1
5 1644499 Retaining Ring ................................................................................................ 2
6 1493380 Bearing ........................................................................................................... 2
7 1644497 Pin .................................................................................................................. 1
8 1644498 Screw ............................................................................................................. 1
9 1644500 Pin .................................................................................................................. 1
10 1644502 Pin .................................................................................................................. 2
11 1644501 Linkage ........................................................................................................... 1
12 1493385 Spring ............................................................................................................. 1
13 1493386 Washer ........................................................................................................... 1
14 1493383 Knob ............................................................................................................... 1
15 1635003 Plate ............................................................................................................... 1

1-70 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-71


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HAND PUMP (FIGURE 1-32)

1-72 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HAND PUMP
ITEM PART NO. DESCRIPTION QTY
1486535 Hand Pump ......................................................................................................... 1
1 1488689 Plug , Fill (Includes O-Ring) ........................................................................... 1
2 ..... O-Ring ........................................................................................................ 1
3 ..... Screw ............................................................................................................. 4
4 ..... Bearing ........................................................................................................... 1
5 ..... Seal ................................................................................................................ 1
6 ..... Filter ............................................................................................................... 1
7 ..... Coupler ........................................................................................................... 2
8 ..... O-Ring ............................................................................................................ 1
9 ..... Gasket ............................................................................................................ 1
10 ..... Spool .............................................................................................................. 1
11 ..... Washer ........................................................................................................... 1
12 ..... Pin .................................................................................................................. 1
13 ..... O-Ring ............................................................................................................ 1
14 ..... O-Ring ............................................................................................................ 1
15 ..... Back-Up Ring ................................................................................................. 1
16 ..... Ball ................................................................................................................. 1
1488704 Kit-Seal ........................................................................................................... 1
1488705 Kit-Seal ........................................................................................................... 1
4038507 Kit-Seal ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-73


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DASH ASSEMBLY (FIGURE 1-33)

ITEM PART NO. DESCRIPTION QTY


1492200 Cover (Dash and Cap Assembly) ....................................................................... 1
1 1492195 Cover .............................................................................................................. 1
2 1654935 Screw ............................................................................................................. 24
3 1512822 Seal ................................................................................................................ AR
4 1598398 Louver (Air) ..................................................................................................... 4
5 1492196 Ashtray ........................................................................................................... 1
6 1468321 Washer (Plastic) ............................................................................................. 6
7 292501 Capscrew ....................................................................................................... 6
8 1492236 Plate (Front Duct) ............................................................................................... 2

1-74 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR CONDITIONER SYSTEM (FIGURE 1-34)


CLOSED CAB WITH AIRCO

ITEM PART NO. DESCRIPTION QTY


a 1702289 Air Conditioner Assembly ................................................................................... 1
b. . . . . Air Conditioner Assembly ................................................................................... 1
1 a 1702562 Air Conditioner Assembly (MCC) (FFigure 1-35).......................................... 1
1 b 4054233 Air Conditioner Assembly (MCC) (FFigure 1-36).......................................... 1
2 1493276 Air Filter .......................................................................................................... 1
3 a 1702563 Control Panel Assembly, Air Conditioner (MCC) (FFigure 4-75).................. 1
3 b 4054234 Control Panel Assembly, Air Conditioner (MCC) (FFigure 4-76).................. 1

FOOTNOTES:
a → 12/2012 b 12/2012 →

©2013 HYSTER COMPANY See Service Manual 1-75


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR CONDITIONER ASSEMBLY (FIGURE 1-35)


CLOSED CAB WITH AIRCO (→ 12/2012)

1-76 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR CONDITIONER ASSEMBLY


CLOSED CAB WITH AIRCO (→ 12/2012)

ITEM PART NO. DESCRIPTION QTY


1702562 Air Conditioner Assembly (MCC) ........................................................................ 1
1 4003095 Connector ....................................................................................................... 2
2 4003081 Actuator (Motor) ............................................................................................. 1
3 4003085 Cover .............................................................................................................. 1
4 4003090 Coil (Evaporator) ............................................................................................ 1
5 4003091 Core (Heater Coil) .......................................................................................... 1
6 4003089 Hose ............................................................................................................... 1
7 1510538 Valve (Motorized) ........................................................................................... 1
8 4003083 Blower ............................................................................................................ 1
8 4095373 Resistor ...................................................................................................... 1
9 4003082 Thermostat ..................................................................................................... 1
10 4003098 Bracket ........................................................................................................... 1
11 1487953 Grommet ........................................................................................................ 1
12 1487950 Hose Clamp .................................................................................................... 4
13 1487952 Tube (Copper) ................................................................................................ 1
14 4003084 Case (Bottom Cover) ...................................................................................... 1
15 4003094
4054237 Drain Valve ..................................................................................................... 2
16 4003096
4058540 Hose-Bulk (M) ................................................................................................ AR
17 4003097 Wire Harness (AC) ......................................................................................... 1
18 4003088 Grommet ........................................................................................................ 1
19 1487945 Valve (Block) .................................................................................................. 1
20 4003093 Plug ................................................................................................................ 1
21 4003092 Plug ................................................................................................................ 1
22 4003087 Bracket ........................................................................................................... 1
23 1487122 O-Ring ............................................................................................................ 1
24 1487963 Bushing .......................................................................................................... 1
25 4003086 Cover Plate (Flapper) ..................................................................................... 1
26 ..... Bolt ................................................................................................................. 7
27 ..... Washer ........................................................................................................... 5
28 ..... Bolt ................................................................................................................. 4
29 ..... Bolt ................................................................................................................. 1
30 ..... Lockwasher .................................................................................................... 1
31 ..... Housing .......................................................................................................... 1
a 1510542 Wire Harness (24V) ........................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 1-77


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR CONDITIONER ASSEMBLY (FIGURE 1-36)


CLOSED CAB WITH AIRCO (12/2012 →)

1-78 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR CONDITIONER ASSEMBLY


CLOSED CAB WITH AIRCO (12/2012 →)

ITEM PART NO. DESCRIPTION QTY


4054233 Air Conditioner Assembly (MCC) ........................................................................ 1
1 4003081 Actuator (Motor) ............................................................................................. 1
2 1487952 Tube (Copper) ................................................................................................ 1
3 4003083 Blower ............................................................................................................ 1
3 4095373 Resistor ...................................................................................................... 1
4 4003084 Case (Bottom Cover) ...................................................................................... 1
5 4003085 Cover .............................................................................................................. 1
6 4003086 Cover Plate (Flapper) ..................................................................................... 1
7 1487963 Bushing .......................................................................................................... 1
8 4003087 Bracket ........................................................................................................... 1
9 4003088 Grommet ........................................................................................................ 1
10 4003089 Hose ............................................................................................................... 1
11 4003090 Coil (Evaporator) ............................................................................................ 1
12 4003091 Core (Heater Coil) .......................................................................................... 1
13 4054235 Screw ............................................................................................................. 1
14 4054236 Washer ........................................................................................................... 1
15 4003092 Plug ................................................................................................................ 1
16 4003093 Plug ................................................................................................................ 1
17 4003094
4054237 Drain Valve ..................................................................................................... 1
18 4003095 Connector ....................................................................................................... 1
19 4003096
4058540 Hose ............................................................................................................... 1
20 4054238 Wire Harness (Water Valve) ........................................................................... 1
21 4054239 Screw ............................................................................................................. 4
22 4054240 Screw ............................................................................................................. 1
23 4054241 Lockwasher .................................................................................................... 1
24 4054242 Bracket (Water Valve) .................................................................................... 1
25 1487953 Grommet ........................................................................................................ 1
26 1487122 O-Ring ............................................................................................................ 2
27 1487945 Valve (Block) .................................................................................................. 1
28 4054243 Clamp ............................................................................................................. 4
29 4054244 Nut .................................................................................................................. 1
30 4054245 Valve , Water .................................................................................................. 1
31 4054246 Kit -Thermostat ............................................................................................... 1
32 4003097 Wire Harness (AC) ......................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-79


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR CONDITIONER SYSTEM ASSEMBLY (FIGURE 1-37)


CLOSED CAB WITH AIRCO

1-80 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR CONDITIONER SYSTEM ASSEMBLY


CLOSED CAB WITH AIRCO

ITEM PART NO. DESCRIPTION QTY


1 a 1702289 Air Conditioner Assembly (FFigure 1-34).......................................................... 1
1 b. . . . . Air Conditioner Assembly ................................................................................... 1
2 1658128 Cover , Side (RH) ............................................................................................... 1
3 4004825 Condenser Assembly .......................................................................................... 1
3 4004830 Condenser Assembly (MCC) (FFigure 1-38)................................................ 1
4 4004829 Hose ............................................................................................................... 1
5 4004828 Hose ............................................................................................................... 1
6 1702293 Air Duct Assembly (FFigure 1-39)..................................................................... 1
7 4004826 Cover .................................................................................................................. 1
8 1468319 Screw .................................................................................................................. 8
9 1658127 Cover , Side (LH) ................................................................................................ 1
10 1566041 Screw .................................................................................................................. 10

FOOTNOTES:
a → 12/2012 b 12/2012 →

©2013 HYSTER COMPANY See Service Manual 1-81


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CONDENSER (FIGURE 1-38)


CLOSED CAB WITH AIRCO

1-82 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CONDENSER
CLOSED CAB WITH AIRCO

ITEM PART NO. DESCRIPTION QTY


4004830 Condenser Assembly (MCC) .............................................................................. 1
1 4004832 Cover , Mesh .................................................................................................. 1
2 4003079 Condenser ...................................................................................................... 1
3 1487118 O-Ring ............................................................................................................ 2
4 4004836 Tube Assy ...................................................................................................... 1
5 4004839 Cap ................................................................................................................. 1
6 1693804 Air Dryer ......................................................................................................... 1
6 1695629 Relief Valve ................................................................................................ 1
7 1514712 Pressure Switch (2-Step) ............................................................................... 1
8 4004061
4060157 Wire Harness .................................................................................................. 1
9 4004838 Cap ................................................................................................................. 1
10 4004835 Bracket (RH) ................................................................................................... 1
11 4004833 Cover .............................................................................................................. 1
12 1564433 Fan (24 Volt) ................................................................................................... 2
13 4004831 Case ............................................................................................................... 1
14 4004834 Bracket (LH) ................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-83


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR DUCT ASSEMBLY (FIGURE 1-39)


AIR CONDITIONING — CLOSED CAB WITH AIRCO

1-84 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR DUCT ASSEMBLY


AIR CONDITIONING – CLOSED CAB WITH AIRCO

ITEM PART NO. DESCRIPTION QTY


1702293 Air Duct Assembly .............................................................................................. 1
1 ..... Floormat ......................................................................................................... 1
2 1598398 Louver (Air) ..................................................................................................... 3
3 1492163 Screw ............................................................................................................. 12
4 ..... Insulation ........................................................................................................ 1
5 ..... Insulation ........................................................................................................ 1
6 ..... Insulation ........................................................................................................ 1
7 4000919 Foam .............................................................................................................. AR
8 4000920 Foam .............................................................................................................. AR
9 ..... Insulation ........................................................................................................ 1
10 4000918 Screw ............................................................................................................. 3
11 320156 Washer ........................................................................................................... 3
12 292501 Capscrew ....................................................................................................... 1
13 1476421 Washer ........................................................................................................... 1
14 ..... Air Duct ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-85


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEATER SYSTEM (FIGURE 1-40)


CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY


4000399 Heater Assembly ................................................................................................ 1
1 4000916 Heater Control Panel Assembly (MCC) (FFigure 4-74)................................ 1
2 1493276 Air Filter .......................................................................................................... 1
3 4000915 Heater Assembly (MCC) (FFigure 1-41)....................................................... 1

1-86 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-87


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEATER ASSEMBLY (FIGURE 1-41)


CLOSED CAB WITHOUT AIRCO

1-88 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HEATER ASSEMBLY
CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY


4000915 Heater Assembly (MCC) ..................................................................................... 1
1 4004928 Cover .............................................................................................................. 1
2 4004933 Washer ........................................................................................................... 1
3 1487947 Water Valve .................................................................................................... 1
4 4004930 Bracket (Blower) ............................................................................................. 2
5 4004929 Blower ............................................................................................................ 1
6 ..... Bolt ................................................................................................................. 6
7 1487953 Grommet ........................................................................................................ 1
8 1487950 Hose Clamp .................................................................................................... 4
9 1487952 Tube (Copper) ................................................................................................ 1
10 4004926 Case ............................................................................................................... 1
11 4004931 Wire ................................................................................................................ 1
12 1487959 Switch (180 deg) ............................................................................................ 1
13 4004932 Washer ........................................................................................................... 1
14 4004934 Wire Harness .................................................................................................. 1
15 4003089 Hose ............................................................................................................... 1
16 4003088 Grommet ........................................................................................................ 1
17 4004927 Bracket (Heater) ............................................................................................. 1
18 4003091 Core (Heater Coil) .......................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-89


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR DUCT ASSEMBLY (FIGURE 1-42)


HEATER — CLOSED CAB WITHOUT AIRCO

1-90 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR DUCT ASSEMBLY


HEATER – CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY


4000400 Air Duct Assembly .............................................................................................. 1
1 4000919 Foam .............................................................................................................. AR
2 4000918 Screw ............................................................................................................. 3
3 320156 Washer ........................................................................................................... 3
4 4000917 Cover Plate (Heater) ...................................................................................... 1
5 1493282 Floormat (Seat) .............................................................................................. 1
6 4000920 Foam .............................................................................................................. AR

©2013 HYSTER COMPANY See Service Manual 1-91


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CLIMATE CONTROL SYSTEM (FIGURE 1-43)

1-92 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CLIMATE CONTROL SYSTEM


ITEM PART NO. DESCRIPTION QTY
1 1658127 Cover , Side (LH) ................................................................................................ 1
2 1566041 Screw .................................................................................................................. 10
3 4004825 Condenser Assembly .......................................................................................... 1
3 4004830 Condenser Assembly (MCC) (FFigure 1-38)................................................ 1
3 4004829 Hose (Condenser to Compressor) ................................................................. 1
3 4004828 Hose (Condenser to Vaporizer) ...................................................................... 1
4 1498357 Screw .................................................................................................................. 1
5 1492140 Washer ............................................................................................................... 10
6 1658128 Cover , Side (RH) ............................................................................................... 1
7 1598408 Nut ...................................................................................................................... 1
8 4004826 Cover .................................................................................................................. 1
9 1468319 Screw .................................................................................................................. 8
a 4009593 Air Conditioner System (FFigure 1-46).............................................................. 1
a 1702293 Air Duct Assembly (FFigure 1-39)..................................................................... 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 1-93


for service procedures.
UNIT CODE G008
EUROPE 12/2013

INSULATION MATS AND AIR DUCT (FIGURE 1-44)


CLIMATE CONTROL CAB

1-94 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

INSULATION MATS AND AIR DUCT


CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY


1 4021193 Insulation Mat (Air Duct) ..................................................................................... 2
2 4021205 Insulation Mat (Rear Floor Plate) ........................................................................ 1
3 4021206 Insulation Mat (Front Floor Plate) ....................................................................... 1
4 4021199 Nut ...................................................................................................................... 2
5 4021197 Screw .................................................................................................................. 5
6 4021207 Adapter ............................................................................................................... 1
7 4021198 Screw .................................................................................................................. 4
8 1508258 Washer ............................................................................................................... 4
9 4021196 Air Duct Assembly (FFigure 1-45)..................................................................... 1
10 1468321 Washer (Plastic) ................................................................................................. 2
11 4021200 Screw .................................................................................................................. 2
12 4021204 Insulation Mat (RH Floor Plate) .......................................................................... 1
13 4021203 Insulation ............................................................................................................ 1
14 4021202 Insulation Mat (Top Floor Plate) ......................................................................... 1
15 4021201 Insulation Mat (Rear Panel) ................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 1-95


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR DUCT (FIGURE 1-45)


LOUVER, CLIMATE CONTROL CAB

1-96 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR DUCT
LOUVER, CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY


4021196 Air Duct Assembly .............................................................................................. 1
1 4021193 Insulation Mat (Air Duct) ................................................................................. 10
2 4021187 Insulation Mat (Air Duct Cover) ...................................................................... 1
3 4021186 Cover Plate ..................................................................................................... 1
4 1492140 Washer ........................................................................................................... 10
5 4021188 Screw ............................................................................................................. 10
6 4021195 Seal ................................................................................................................ AR
7 4021189 Insulation Mat (Air Cowl, Bottom) ................................................................... 1
8 4021192 Insulation Mat (Air Cowl, RH) ......................................................................... 1
9 4021194 Insulation Mat (Air Cowl, Top) ........................................................................ 1
10 4021190 Insulation Mat (Air Cowl, LH) .......................................................................... 1
11 4021191 Insulation Mat (Air Cowl, Top) ........................................................................ 1
12 1498363 Screw ............................................................................................................. 8
13 ..... Air Duct ........................................................................................................... 1
14 1598398 Louver (Air) ..................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 1-97


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR CONDITIONER SYSTEM (FIGURE 1-46)


CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY


4009593 Air Conditioner System ....................................................................................... 1
1 4009597 Air Conditioner Assembly (MCC) (FFigure 1-47).......................................... 1
2 1493276 Air Filter .......................................................................................................... 1
3 4009598 Control Panel .................................................................................................. 1
3 4020900
320169 Washer ....................................................................................................... 1
3 4021342 Control Unit ................................................................................................ 1
3 4094573 Knob ...................................................................................................... 1
3 4020899 Plate ........................................................................................................... 1

1-98 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-99


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR CONDITIONER (FIGURE 1-47)


CLIMATE CONTROL CAB

1-100 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR CONDITIONER
CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY


4009597 Air Conditioner Assembly (MCC) ........................................................................ 1
1 4003081 Actuator (Motor) ............................................................................................. 1
2 4003085 Cover .............................................................................................................. 1
3 4003089 Hose ............................................................................................................... 1
4 4020873 Valve (Heater) ................................................................................................ 1
5 4003083 Blower ............................................................................................................ 1
5 4095373 Resistor ...................................................................................................... 1
6 4020876 Sensor (After Coil) .......................................................................................... 1
7 1487963 Bushing .......................................................................................................... 2
8 4020875 Motor (Drive Board) ........................................................................................ 1
9 4003098 Bracket ........................................................................................................... 1
10 1487953 Grommet ........................................................................................................ 1
11 1487950 Hose Clamp .................................................................................................... 4
12 1487952 Tube (Copper) ................................................................................................ 1
13 4003084 Case (Bottom Cover) ...................................................................................... 1
14 4003094
4054237 Drain Valve ..................................................................................................... 2
15 4003095 Connector ....................................................................................................... 2
16 4020874 Hose ............................................................................................................... 2
17 4020881 Hose ............................................................................................................... 1
18 4020879 Sensor (Cab) .................................................................................................. 1
19 4020878 Sensor (Outside) ............................................................................................ 1
20 4020877 Wire Harness (ECC) ....................................................................................... 1
21 1496800 Relay (24 Volt) ................................................................................................ 1
22 4003093 Plug ................................................................................................................ 1
23 1487945 Valve (Block) .................................................................................................. 1
24 4003088 Grommet ........................................................................................................ 1
25 4003087 Bracket ........................................................................................................... 1
26 4003092 Plug ................................................................................................................ 1
27 1487122 O-Ring ............................................................................................................ 2
28 4003086 Cover Plate (Flapper) ..................................................................................... 1
29 4003090 Coil (Evaporator) ............................................................................................ 1
30 4020880 Sensor (De-Icing) ........................................................................................... 1
31 4003091 Core (Heater Coil) .......................................................................................... 1
32 ..... Housing .......................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-101


for service procedures.
UNIT CODE G008
EUROPE 12/2013

COMPRESSOR ASSEMBLY (FIGURE 1-48)

ITEM PART NO. DESCRIPTION QTY


1689914 Compressor Assembly (MCC) ............................................................................ 1
1 ..... Coil ................................................................................................................. 1
2 4001308 Clutch Assy .................................................................................................... 1
3 ..... Mainfold .......................................................................................................... 1

1-102 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HEATER AND AIR DUCT (FIGURE 1-49)


CLOSED CAB WITHOUT AIRCO

ITEM PART NO. DESCRIPTION QTY


1 1635008 Seal ..................................................................................................................... 1
2 1635007 Plate .................................................................................................................... 1
3 4000400 Air Duct Assembly (FFigure 1-42)..................................................................... 1
4 4000399 Heater Assembly (FFigure 1-40)....................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-103


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR CONDITIONER FILTER AND COVER ASSEMBLY (FIGURE 1-50)


CLOSED CAB

ITEM PART NO. DESCRIPTION QTY


1 1493276 Air Filter .............................................................................................................. 1
2 1590815 Cover Assembly, Filter ........................................................................................ 1
2 1590822 Cover , Filter ................................................................................................... 1
3 1590821 Catch .............................................................................................................. 2
4 1590820 Bracket ........................................................................................................... 1
5 1506738 Washer ........................................................................................................... 2
6 1492231 Screw ............................................................................................................. 2
7 1558294 Seal ................................................................................................................ AR

1-104 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-105


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEATER AND AIR CONDITIONER HOSES (FIGURE 1-51)


TIER III ENGINE

1-106 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HEATER AND AIR CONDITIONER HOSES


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1689914 Compressor Assembly (MCC) (FFigure 1-48)................................................... 1
2 1651168 Pulley .................................................................................................................. 1
3 916489 V-Belt .................................................................................................................. 1
4 292517 Capscrew ............................................................................................................ 1
5 320159 Washer ............................................................................................................... 3
6 302401 Locknut ............................................................................................................... 2
7 1390281 Capscrew ............................................................................................................ 1
8 1470166 Hose Fitting ......................................................................................................... 2
9 4018394 Hose Clamp ........................................................................................................ 6
10 1557756 Strap (Static) ....................................................................................................... 1
11 129563 Strap Clamp ........................................................................................................ 6
12 1643684 Plate (Strap Clamp) ............................................................................................ 1
13 123798 Hose ................................................................................................................... 1
14 169593 Hose ................................................................................................................... 1
15 1668699 Hose ................................................................................................................... 1
16 1668697 Hose ................................................................................................................... 1
17 1624551 Coupling .............................................................................................................. 2
18 1624548 Hose ................................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-107


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEATER AND AIR CONDITIONER HOSES (FIGURE 1-52)


STAGE 3B ENGINE

1-108 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HEATER AND AIR CONDITIONER HOSES


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 4016041 Hose Assy (Refrigerant) ..................................................................................... 1
2 4016040 Hose Assy (Refrigerant) ..................................................................................... 1
3 4014633 Bracket ................................................................................................................ 1
4 4030422 Hose ................................................................................................................... 1
5 4030423 Hose ................................................................................................................... 1
6 4018394 Hose Clamp ........................................................................................................ 6
7 1470166 Hose Fitting ......................................................................................................... 1
8 16156 Fitting .................................................................................................................. 1
9 201757 Fitting .................................................................................................................. 1
10 1624551 Coupling .............................................................................................................. 2
11 1557756 Strap (Static) ....................................................................................................... 5
12 1643684 Plate (Strap Clamp) ............................................................................................ 1
13 1689914 Compressor Assembly (MCC) (FFigure 1-48)................................................... 1
14 2080581 V-Belt .................................................................................................................. 1
15 4011217 Pulley .................................................................................................................. 1
16 4015037 Plate .................................................................................................................... 1
17 4015039 Plate .................................................................................................................... 1
18 4014519 Bracket ................................................................................................................ 1
19 302401 Locknut ............................................................................................................... 9
20 320159 Washer ............................................................................................................... 21
21 1686689 Eyebolt ................................................................................................................ 1
22 292515 Capscrew ............................................................................................................ 5
23 292525 Capscrew ............................................................................................................ 1
24 287854 Capscrew ............................................................................................................ 3
25 166112 Clamp ................................................................................................................. 2
26 89220 Clamp ................................................................................................................. 1
27 153069 Clamp ................................................................................................................. 1
28 136985 Capscrew ............................................................................................................ 2
29 137852 Strap Clamp ........................................................................................................ 1
30 1624548 Hose ................................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-109


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEATER AND AIR CONDITIONER HOSES (FIGURE 1-53)


STAGE 3B ENGINE — ALTERNATE CONFIGURATION

1-110 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HEATER AND AIR CONDITIONER HOSES


STAGE 3B ENGINE – ALTERNATE CONFIGURATION

ITEM PART NO. DESCRIPTION QTY


1 4016041 Hose Assy (Refrigerant) ..................................................................................... 1
2 4016040 Hose Assy (Refrigerant) ..................................................................................... 1
3 4014633 Bracket ................................................................................................................ 1
4 4030422 Hose ................................................................................................................... 1
5 4030423 Hose ................................................................................................................... 1
6 4018394 Hose Clamp ........................................................................................................ 6
7 1470166 Hose Fitting ......................................................................................................... 1
8 16156 Fitting .................................................................................................................. 1
9 201757 Fitting .................................................................................................................. 1
10 1624551 Coupling .............................................................................................................. 2
11 1557756 Strap (Static) ....................................................................................................... 5
12 1643684 Plate (Strap Clamp) ............................................................................................ 1
13 1689914 Compressor Assembly (MCC) (FFigure 1-52)................................................... 1
14 2080581 V-Belt .................................................................................................................. 1
15 4011217 Pulley .................................................................................................................. 1
16 316826 Nut ...................................................................................................................... 4
17 4067076 Bracket ................................................................................................................ 1
18 4067077 Plate .................................................................................................................... 1
19 302401 Locknut ............................................................................................................... 2
20 320159 Washer ............................................................................................................... 16
21 1686688 Eyebolt ................................................................................................................ 1
22 292515 Capscrew ............................................................................................................ 3
23 292516 Capscrew ............................................................................................................ 3
24 176801 Capscrew ............................................................................................................ 1
25 166112 Clamp ................................................................................................................. 2
26 89220 Clamp ................................................................................................................. 1
27 153069 Clamp ................................................................................................................. 1
28 136985 Capscrew ............................................................................................................ 2
29 4067079 Pipe (Turnbuckle) ............................................................................................... 1
30 1624548 Hose ................................................................................................................... 1
31 4067080 Eyebolt ................................................................................................................ 1
32 4096126 Bolt ...................................................................................................................... 1
33 296043 Capscrew ............................................................................................................ 2
34 320161 Washer ............................................................................................................... 2
35 4096076 Bracket ................................................................................................................ 1
36 136692 Nut ...................................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-111


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEAT ASSEMBLY (FIGURE 1-54)


SUSPENSION

1-112 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SEAT ASSEMBLY
SUSPENSION
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
b 1603522
1692292 Seat Assy (Mechanical Suspension) (Fabric Cover) .................................. 1 ..
1603521 Seat-Full Suspension (Mechanical Suspension) (Vinyl Cover) .................. .. 1
b 1603524
1692293 Seat Assy (Air Suspension) (Fabric Cover) ............................................... 1 ..
1603523 Seat-Full Suspension (Air Suspension) (Vinyl Cover) ............................... .. 1
1482798 Seat-Full Suspension (With Armrest) .................................................... 1 ..
1482954 Seat-Full Suspension (With Armrest) .................................................... .. 1
a 1482915 Spacer ............................................................................................... 1 1
a 4048814
292528 Capscrew .......................................................................................... 1 1
a 1482917 Locknut .............................................................................................. 4 4
a 1615073 Bolt .................................................................................................... 4 4
1 1482974 Kit-Bracket (RH) ................................................................................ 1 1
1 1482806 Bracket .......................................................................................... 1 1
1 1482917 Locknut .......................................................................................... 3 3
1 1482951 Bolt ................................................................................................ 1 1
1 1482919 Locknut .......................................................................................... 2 2
1 1482924 Screw ............................................................................................ 2 2
1 1482952 Clip ................................................................................................ 2 2
1 1482953 Strap Clamp .................................................................................. 1 1
2 1615147 Kit-Back/Headrest Cushion ............................................................... 1 ..
2 1692151 Seat Cushion ................................................................................. 1 ..
2 1615149 Guide Assembly ............................................................................ 2 ..
2 1615150 Kit-Back/Headrest Cushion ............................................................... .. 1
2 1574081 Cushion ......................................................................................... .. 1
2 1615149 Guide Assembly ............................................................................ .. 2
3 1482957 Seat Back Cushion Assy, Cloth ......................................................... 1 ..
3 ..... Cushion Back Cloth ....................................................................... 1 ..
3 1482924 Screw ............................................................................................ 2 ..
3 1482958 Seat Back Cushion Assy, Vinyl ......................................................... .. 1
3 1482955 Seat Cushion ................................................................................. .. 1
3 1482924 Screw ............................................................................................ .. 2
4 1482959 Kit-Back Pan ...................................................................................... 1 1
4 1615056 Pan ................................................................................................ 1 1
4 1482917 Locknut .......................................................................................... 8 8
4 1482919 Locknut .......................................................................................... 2 2
4 1482924 Screw ............................................................................................ 2 2
4 1615057 Bolt ................................................................................................ 1 1
4 1482913 Connector ...................................................................................... 6 6
5 1482960 Armrest (LH) ...................................................................................... 1 1
5 1482804 Armrest .......................................................................................... 1 1
5 1482919 Locknut .......................................................................................... 1 1
5 4048814
292528 Capscrew ...................................................................................... 1 1

©2013 HYSTER COMPANY See Service Manual 1-113


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEAT ASSEMBLY
SUSPENSION
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
5 1482920 Washer .......................................................................................... 2 2
5 1482961 Screw ............................................................................................ 1 1
6 1470155 Information Case (Kit) ....................................................................... 1 1
6 1482925 Plate (Book Box) ........................................................................... 1 1
6 1482948 Box (Book) .................................................................................... 1 1
6 1482949 Screw ............................................................................................ 4 4
6 1482950 Cover ............................................................................................. 1 1
7 1482969 Kit-Bracket (LH) ................................................................................. 1 1
7 1482805 Bracket .......................................................................................... 1 1
7 1482917 Locknut .......................................................................................... 3 3
7 1615057 Bolt ................................................................................................ 1 1
7 4048814
292528 Capscrew ...................................................................................... 1 1
7 1482919 Locknut .......................................................................................... 2 2
7 1482924 Screw ............................................................................................ 2 2
7 1482910 Nut ................................................................................................. 1 1
7 1482952 Clip ................................................................................................ 2 2
7 1482961 Screw ............................................................................................ 1 1
7 1482953 Strap Clamp .................................................................................. 1 1
8 1615062 Kit-Seat Belt ...................................................................................... 1 1
8 4048814
292528 Capscrew ...................................................................................... 1 1
8 246001 Capscrew ...................................................................................... 1 1
8 1615063 Washer .......................................................................................... 3 3
8 1615064 Spacer ........................................................................................... 2 2
8 1615065 Seat Belt Set ................................................................................. 1 1
9 1482970 Kit-Recliner ........................................................................................ 1 1
9 1467531 Knob .............................................................................................. 1 1
9 1482904 Lever ............................................................................................. 1 1
9 1482905 Plate .............................................................................................. 1 1
9 1482906 Latch ............................................................................................. 1 1
9 1482907 Cover ............................................................................................. 1 1
9 1482908 Spring ............................................................................................ 1 1
9 1482909 Spring ............................................................................................ 1 1
9 1482919 Locknut .......................................................................................... 2 2
9 1615057 Bolt ................................................................................................ 1 1
10 1482971 Kit-Seat Pan ...................................................................................... 1 1
10 1482801 Seat Pan ....................................................................................... 1 1
10 1482917 Locknut .......................................................................................... 12 12
10 1482951 Bolt ................................................................................................ 6 6
10 1482952 Clip ................................................................................................ 2 2
10 1482953 Strap Clamp .................................................................................. 1 1
10 1615057 Bolt ................................................................................................ 2 2
10 1482919 Locknut .......................................................................................... 2 2
11 1615066 Kit-Operator Presence System .......................................................... 1 1

1-114 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SEAT ASSEMBLY
SUSPENSION
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
11 1615067 Switch (Operator Presence System) ............................................. 1 1
11 1615068 Wire Harness (Operator Presence System) .................................. 1 1
11 1482953 Strap Clamp .................................................................................. 2 2
11 1482952 Clip ................................................................................................ 2 2
12 1615158 Seat Cushion ..................................................................................... 1 ..
12 1482803 Seat Cushion ................................................................................. 1 ..
12 1482952 Clip ................................................................................................ 2 ..
12 1482953 Strap Clamp .................................................................................. 1 ..
12 1615055 Seat Cushion ..................................................................................... .. 1
12 1482952 Clip ................................................................................................ .. 2
12 1482953 Strap Clamp .................................................................................. .. 1
13 1558035 Lockwasher ................................................................................................ 4 4
14 1506756 Armrest Assembly (Open Cab) (FFigure 1-61)......................................... 1 1
14 1493578 Armrest Assembly (Closed Cab) (FFigure 1-61)....................................... 1 1
15 ..... Pivot Arm Assembly (FFigure 1-60).......................................................... 1 1
16 1476584 Cover (Capscrew Head) ............................................................................. 4 4
17 136681 Capscrew ................................................................................................... 4 4
1561530 Kit-Back/Headrest Cushion ........................................................................ 1 ..
1615152 Kit-Cushion ................................................................................................. .. 1

FOOTNOTES:
a Not Illustrated b Used with Closed Cab Only

©2013 HYSTER COMPANY See Service Manual 1-115


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEAT ASSEMBLY (FIGURE 1-55)


MECHANICAL AND AIR SUSPENSION

KEY:
A: Mechanical Suspension
B: Air Suspension
QTY
ITEM PART NO. DESCRIPTION A B
a 1603522
1692292 Seat Assy (Mechanical Suspension) (Fabric Cover) .................................. 1 ..
1603521 Seat-Full Suspension (Mechanical Suspension) (Vinyl Cover) .................. 1 ..
a 1603524
1692293 Seat Assy (Air Suspension) (Fabric Cover) ............................................... .. 1
1603523 Seat-Full Suspension (Air Suspension) (Vinyl Cover) ............................... .. 1
1 1482993 Kit-Plate (Adapter) ................................................................................. 1 1
1 1482994 Plate (Adapter) .................................................................................. 1 1
1 1482917 Locknut .............................................................................................. 8 8
1 1482951 Bolt .................................................................................................... 8 8
1 1482952 Clip .................................................................................................... 2 2
1 1482995 Washer .............................................................................................. 4 4
1 1482953 Strap Clamp ...................................................................................... 1 1
2 1482996 Kit-Bracket ............................................................................................. 1 1
2 1482997 Bracket (Support) .............................................................................. 1 1
2 1482917 Locknut .............................................................................................. 4 4
2 1482951 Bolt .................................................................................................... 4 4
2 1482995 Washer .............................................................................................. 4 4
2 1482980 Washer .............................................................................................. 1 1
2 1482981 Locknut .............................................................................................. 1 1
3 1482976 Kit-Knob ................................................................................................. 1 1
3 1467531 Knob (Recliner) ................................................................................. 1 1

1-116 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

KEY:
A: Mechanical Suspension
B: Air Suspension
QTY
ITEM PART NO. DESCRIPTION A B
3 ..... Knob (Slide) ....................................................................................... 1 1
3 1483047 Roll Pin .............................................................................................. .. 1
3 ..... Knob (Air Valve) ................................................................................ .. 1
3 1615105 Handle (Control Valve) ...................................................................... .. 1
3 1615106 Knob (Air Control Valve) .................................................................... .. 1
4 1482978 Kit-Lever (Slider) .................................................................................... 1 1
4 1482979 Lever (Slide) ...................................................................................... 1 1
4 ..... Knob .................................................................................................. 1 1
4 1482980 Washer .............................................................................................. 1 1
4 1482981 Locknut .............................................................................................. 1 1
5 1482991 Kit-Service Mech Susp Seat .................................................................. 1 ..
5 1482992 Suspension (Mechanical) .................................................................. 1 ..
5 1482917 Locknut .............................................................................................. 4 ..
5 1482990 Bolt .................................................................................................... 4 ..
5 1482953 Strap Clamp ...................................................................................... 1 ..
5 1482989
1482982 Kit-Service Air Susp Seat ...................................................................... .. 1
5 1482917 Locknut .............................................................................................. .. 4
5 1482990 Bolt .................................................................................................... .. 4
5 1482953 Strap Clamp ...................................................................................... .. 1
6 1482998 Kit-Seat Rail ........................................................................................... 1 1
6 1482990 Bolt .................................................................................................... 4 4
6 1482917 Locknut .............................................................................................. 8 8
6 1482951 Bolt .................................................................................................... 4 4
6 1482980 Washer .............................................................................................. 1 1
6 1482981 Locknut .............................................................................................. 1 1

FOOTNOTES:
a Closed Cab Only

©2013 HYSTER COMPANY See Service Manual 1-117


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEAT ASSEMBLY (FIGURE 1-56)


AIR SUSPENSION

1-118 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SEAT ASSEMBLY
AIR SUSPENSION

ITEM PART NO. DESCRIPTION QTY


a 1603524
1692293 Seat Assy (Air Suspension) (Fabric Cover) ........................................................ 1
1603523 Seat-Full Suspension (Air Suspension) (Vinyl Cover) ........................................ 1
1 1483005 Kit-Suspension Boot ....................................................................................... 1
1 1483006 Boot ............................................................................................................ 1
1 1483003 Clip ............................................................................................................. 22
1 1483004 Nut .............................................................................................................. 3
2 1483042 Kit-Housing (Upper) ........................................................................................ 1
2 1483043 Housing (Upper) ......................................................................................... 1
2 1483009 Shaft ........................................................................................................... 1
2 4048818
1483010 Nut .............................................................................................................. 1
2 ..... Plug ............................................................................................................ 1
2 1483047 Roll Pin ....................................................................................................... 1
2 1483003 Clip ............................................................................................................. 11
2 1482917 Locknut ....................................................................................................... 4
2 1482990 Bolt ............................................................................................................. 4
2 ..... Bearing ....................................................................................................... 2
3 1483040 Wire Harness Service Kit ............................................................................... 1
3 1483041 Wire Harness ............................................................................................. 1
3 1482953 Strap Clamp ............................................................................................... 1
3 1483003 Clip ............................................................................................................. 1
3 1483004 Nut .............................................................................................................. 1
4 1615107 Valve (Air) ....................................................................................................... 1
4 ..... Valve Body ................................................................................................. 1
4 1615109 Lockwasher ................................................................................................ 1
4 1615110 Nut .............................................................................................................. 1
4 ..... Knob (Air Valve) ......................................................................................... 1
4 1615111 Connector ................................................................................................... 1
4 1483047 Roll Pin ....................................................................................................... 2
4 1615105 Handle (Control Valve) ............................................................................... 1
4 1615106 Knob (Air Control Valve) ............................................................................ 1
5 1483049 Gas Spring Kit ................................................................................................ 1
5 1615129 Shock Absorber .......................................................................................... 1
5 ..... Fastener ..................................................................................................... 1
5 1615124 Knob (Adjuster) .......................................................................................... 1
5 1615125 Roll Pin ....................................................................................................... 1
5 1615126 Bushing (Upper Shock) .............................................................................. 1
5 1615127 Bushing (Lower Shock) .............................................................................. 1
5 1615128 Spring ......................................................................................................... 1
6 1483050 Kit-Housing (Lower) ........................................................................................ 1
6 1483051 Housing (Lower) ......................................................................................... 1
6 1483009 Shaft ........................................................................................................... 1
6 4048818
1483010 Nut .............................................................................................................. 1
6 1483029 Rubber Bellow ............................................................................................ 3
6 1483003 Clip ............................................................................................................. 9
6 1483004 Nut .............................................................................................................. 3
6 1615131 Bumper (Rubber) ....................................................................................... 1
6 1483058 Screw ......................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-119


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEAT ASSEMBLY
AIR SUSPENSION

ITEM PART NO. DESCRIPTION QTY


7 1483052 Kit-Bearing (Suspension) ............................................................................... 1
7 1483031 Roller .......................................................................................................... 4
7 1483053 Bumper ....................................................................................................... 2
7 1483054 Screw ......................................................................................................... 2
7 1483055 Nut .............................................................................................................. 2
7 ..... Bearing ....................................................................................................... 4
7 1482990 Bolt ............................................................................................................. 4
7 4048818
1483010 Nut .............................................................................................................. 2
7 1483003 Clip ............................................................................................................. 9
7 1483004 Nut .............................................................................................................. 3
7 1482953 Strap Clamp ............................................................................................... 1
7 1615132 Bumper ....................................................................................................... 2
7 1615126 Bushing ...................................................................................................... 1
7 1615127 Bushing ...................................................................................................... 1
7 ..... Fastener ..................................................................................................... 1
7 1482980 Washer ....................................................................................................... 4
8 1483061 Kit-Air Hose .................................................................................................... 1
8 1483062 Hose ........................................................................................................... 1
8 1615111 Connector ................................................................................................... 1
8 1483060 Fitting ......................................................................................................... 1
8 1615138 Cap ............................................................................................................. 1
8 1615139 O-Ring ........................................................................................................ 1
9 1483056 Kit-Spring (Air) ................................................................................................ 1
9 1483057 Spring ......................................................................................................... 1
9 1483058 Screw ......................................................................................................... 1
9 1483059 Bolt ............................................................................................................. 1
9 1483060 Fitting ......................................................................................................... 1
9 1615136 Clip ............................................................................................................. 1
9 1483062 Hose ........................................................................................................... 1
9 1483003 Clip ............................................................................................................. 10
9 1483004 Nut .............................................................................................................. 3
9 1615137 Screw ......................................................................................................... 1
10 1528714 Kit-Compressor .............................................................................................. 1
10 1615140 Compressor (24 Volt) ................................................................................. 1
10 1615141 Bracket (Plastic) ......................................................................................... 1
10 1483067 Screw ......................................................................................................... 2
10 1483062 Hose ........................................................................................................... 1
10 1615111 Connector ................................................................................................... 1
10 1483060 Fitting ......................................................................................................... 1
11 1615143 Kit-Service Susp Scissors .............................................................................. 1
11 1615144 Scissor ....................................................................................................... 1
11 1615126 Bushing (Upper Shock) .............................................................................. 1
11 1615127 Bushing (Lower Shock) .............................................................................. 1
11 1483031 Roller .......................................................................................................... 4
11 ..... Bearing ....................................................................................................... 4
11 ..... Fastener ..................................................................................................... 1

1-120 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FOOTNOTES:
a Closed Cab Only

©2013 HYSTER COMPANY See Service Manual 1-121


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEAT ASSEMBLY (FIGURE 1-57)


MECHANICAL SUSPENSION

1-122 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SEAT ASSEMBLY
MECHANICAL SUSPENSION

ITEM PART NO. DESCRIPTION QTY


1603521 Seat-Full Suspension (Mechanical Suspension) (Vinyl Cover) .......................... 1
a 1603522
1692292 Seat Assy (Mechanical Suspension) (Fabric Cover) .......................................... 1
1 1483001 Kit-Suspension Boot ....................................................................................... 1
1 1483002 Boot ............................................................................................................ 1
1 1483003 Clip ............................................................................................................. 18
1 1483004 Nut .............................................................................................................. 3
2 1483007 Kit-Housing (Upper) ........................................................................................ 1
2 1483008 Housing ...................................................................................................... 1
2 1483009 Shaft ........................................................................................................... 1
2 4048818
1483010 Nut .............................................................................................................. 1
2 1483003 Clip ............................................................................................................. 9
2 1483011 Roll Pin ....................................................................................................... 1
2 1482917 Locknut ....................................................................................................... 4
2 1482990 Bolt ............................................................................................................. 4
2 1615075 Pin .............................................................................................................. 2
2 1615076 Pin .............................................................................................................. 1
2 1615077 Clip ............................................................................................................. 4
2 1615078 Clip ............................................................................................................. 2
2 1615079 Cam Follower ............................................................................................. 1
3 1483012 Kit-Bumper ..................................................................................................... 1
3 1483013 Spring ......................................................................................................... 2
3 1483388 Nut .............................................................................................................. 2
4 1483020 Tape ............................................................................................................... 1
4 1483021 Spring ......................................................................................................... 1
4 1483022 Tape ........................................................................................................... 1
4 1483023 Guide .......................................................................................................... 1
4 1483014 Rivet ........................................................................................................... 1
5 1483024 Gas Spring ..................................................................................................... 1
5 1483025 Shock Absorber .......................................................................................... 1
5 ..... Fastener ..................................................................................................... 1
5 1615126 Bushing ...................................................................................................... 2
6 1483015 Kit-Spring ........................................................................................................ 1
6 1483016 Spring ......................................................................................................... 2
6 ..... Retaining Ring ............................................................................................ 2
6 1483017 Bushing ...................................................................................................... 2
6 1483018 Spacer ........................................................................................................ 2
6 ..... Spring Shaft ............................................................................................... 1
7 1483027 Kit-Housing (Lower) ........................................................................................ 1
7 1483028 Housing ...................................................................................................... 1
7 1483009 Shaft ........................................................................................................... 1
7 4048818
1483010 Nut .............................................................................................................. 1
7 1483029 Rubber Bellow ............................................................................................ 3
7 1483003 Clip ............................................................................................................. 9
7 1483004 Nut .............................................................................................................. 3
7 1483031 Roller .......................................................................................................... 4
8 1483030 Kit-Bearing ...................................................................................................... 1
8 1483031 Roller .......................................................................................................... 6

©2013 HYSTER COMPANY See Service Manual 1-123


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEAT ASSEMBLY
MECHANICAL SUSPENSION

ITEM PART NO. DESCRIPTION QTY


8 ..... Bearing ....................................................................................................... 4
8 1615126 Bushing ...................................................................................................... 2
9 1483032 Arm ................................................................................................................. 1
9 1483033 Arm ............................................................................................................. 1
9 1615075 Pin .............................................................................................................. 2
9 1615076 Pin .............................................................................................................. 1
9 1615077 Clip ............................................................................................................. 4
9 ..... Retaining Ring ............................................................................................ 2
9 1615078 Clip ............................................................................................................. 2
9 1615079 Cam Follower ............................................................................................. 1
9 1483018 Spacer ........................................................................................................ 2
9 ..... Bearing ....................................................................................................... 2
9 1483031 Roller .......................................................................................................... 2
10 1483034 Knob ............................................................................................................... 1
10 1483036 Knob ........................................................................................................... 1
10 1483011 Roll Pin ....................................................................................................... 1
11 1483037 Kit-Service Susp Scissors .............................................................................. 1
11 1483039 Scissor ....................................................................................................... 1
11 1483031 Roller .......................................................................................................... 4
11 ..... Bearing ....................................................................................................... 4
11 1615126 Bushing ...................................................................................................... 2
11 4048818
1483010 Nut .............................................................................................................. 2
11 ..... Fastener ..................................................................................................... 1
12 1687037 Kit-Weight Adjuster ......................................................................................... 1

FOOTNOTES:
a Closed Cab Only

1-124 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 1-125


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEAT ASSEMBLY (FIGURE 1-58)


DELUXE SUSPENSION — CLOSED CAB ONLY

1-126 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SEAT ASSEMBLY
DELUXE SUSPENSION – CLOSED CAB ONLY

ITEM PART NO. DESCRIPTION QTY


4006338 Seat-Full Suspension Assembly (Deluxe) .......................................................... 1
1 1482948 Box (Book) ...................................................................................................... 1
2 4007739 Kit-Armrest (Left Hand) .................................................................................. 1
3 4007748 Seat Cushion .................................................................................................. 1
4 1482994 Plate (Adapter) ............................................................................................... 1
5 4007741 Kit -Seat Top .................................................................................................. 1
6 1482925 Plate (Book Box) ............................................................................................ 1
7 4007740 Cushion (Back) ............................................................................................... 1
8 4007749 Switch (Electric Air Lumbar) ........................................................................... 1
8 4007747 Plug (Lumbar) ................................................................................................. 1
9 4007750 Switch (Valve Seat Height Control) ................................................................ 1
10 4007745 Knob (Slide Lever) .......................................................................................... 1
10 1482979 Lever (Slide) ................................................................................................... 1
11 4007746 Rod (Latch, Cushion Extention Control) ......................................................... 1
12 1615125 Roll Pin ........................................................................................................... 1
13 ..... Seat Rail ......................................................................................................... 1
14 4007751 Kit-Suspension ............................................................................................... 1
15 1482990 Bolt ................................................................................................................. 4
16 1482917 Locknut ........................................................................................................... 13
17 1482951 Bolt ................................................................................................................. 8
18 ..... Seat Rail ......................................................................................................... 1
19 4048814
292528 Capscrew ....................................................................................................... 2
20 1615064 Spacer ............................................................................................................ 1
21 4007742 Headrest ......................................................................................................... 1
22 1615149 Guide Assembly ............................................................................................. 2
23 a 1482981 Locknut ........................................................................................................... 1
24 a 1482980 Washer (0.05 mm) .......................................................................................... 1
a 1482949 Screw (Pan Head) .......................................................................................... 4
a 1584643 Screw (Truss Head) ....................................................................................... 4
a 4007743 Knob (Back Tilt) .............................................................................................. 1
a 4007744 Knob (Slide) .................................................................................................... 1
a 1482997 Bracket (Support) ........................................................................................... 1
a 1482995 Washer (0.07 mm) .......................................................................................... 9
a 1615063 Washer (0.08 mm) .......................................................................................... 6
1482998 Kit-Seat Rail ................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 1-127


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SEAT ASSEMBLY (FIGURE 1-59)


CLIMATE CONTROL CAB

1-128 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SEAT ASSEMBLY
CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY


4013486 Seat Assy ............................................................................................................ 1
1 1482948 Box (Book) ...................................................................................................... 1
2 4021118 Kit-Armrest ..................................................................................................... 1
2 4021119 Switch (Seat Heater) .................................................................................. 1
3 4099565 Seat Cushion .................................................................................................. 1
4 1482994 Plate (Adapter) ............................................................................................... 1
5 4007742 Headrest ......................................................................................................... 1
6 1482925 Plate (Book Box) ............................................................................................ 1
7 4099566 Seat Cushion (Back) ...................................................................................... 1
8 4007749 Switch (Electric Air Lumbar) ........................................................................... 1
9 4007750 Switch (Valve Seat Height Control) ................................................................ 1
10 4007744 Knob (Slide) .................................................................................................... 1
10 1482979 Lever (Slide) ................................................................................................... 1
10 4021125 Washer ........................................................................................................... 3
11 4048814
292528 Capscrew ....................................................................................................... 2
12 ..... Seat Rail ......................................................................................................... 1
13 ..... Seat Rail ......................................................................................................... 1
13 1482981 Locknut ........................................................................................................... 1
13 1482980 Washer (0.05 mm) .......................................................................................... 1
14 4020678 Kit-Suspension ............................................................................................... 1
15 1482990 Bolt ................................................................................................................. 4
16 1482917 Locknut ........................................................................................................... 13
17 1482951 Bolt ................................................................................................................. 8
17 1482997 Bracket (Support) ........................................................................................... 1
17 1482995 Washer (0.07 mm) .......................................................................................... 9
18 1615064 Spacer ............................................................................................................ 1
a 1615063 Washer (0.08 mm) .......................................................................................... 6
1482998 Kit-Seat Rail ................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 1-129


for service procedures.
UNIT CODE G008
EUROPE 12/2013

PIVOT ARM ASSEMBLY (FIGURE 1-60)

1-130 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

PIVOT ARM ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1 1498385 Retaining Ring .................................................................................................... 1
2 1493397 Cover (Capscrew Head) ..................................................................................... 2
3 316834 Nut ...................................................................................................................... 1
4 1476421 Washer ............................................................................................................... 2
5 1534475 Tube .................................................................................................................... 1
6 1506669 Screw .................................................................................................................. 1
7 1571029 Washer ............................................................................................................... 3
8 287837 Capscrew ............................................................................................................ 1
9 1493499 Screw .................................................................................................................. 1
10 1534474 Console ............................................................................................................... 1
11 296010 Capscrew ............................................................................................................ 2
12 1493494 Knob (Star Grip) .................................................................................................. 1
13 1498338 Washer ............................................................................................................... 2
14 1534476 Knob ................................................................................................................... 1
15 1506827 Nut ...................................................................................................................... 1
16 1493474 Cover (Capscrew Head) ..................................................................................... 1
17 1534481 Console ............................................................................................................... 1
18 1530386 Cable .................................................................................................................. 1
19 1498357 Screw .................................................................................................................. 2
20 136985 Capscrew ............................................................................................................ 3
21 1493312 Cap (Capscrew Head) ........................................................................................ 3
22 1571030 Lever Assembly (Armrest Release) .................................................................... 1
23 1623801 Trip Lever ....................................................................................................... 1
24 1623802 Connector Body .............................................................................................. 1
25 302048 Screw ............................................................................................................. 1
26 1623800 Knob ............................................................................................................... 1
27 302023 Screw ............................................................................................................. 1
28 1468321 Washer (Plastic) ............................................................................................. 3
29 1506670 Nut .................................................................................................................. 1
30 1476584 Cover (Capscrew Head) ..................................................................................... 3
31 1534477 Lever (Release) .................................................................................................. 1
32 1534425 Rod End .............................................................................................................. 1
33 1539034 Nut ...................................................................................................................... 1
34 132861 Capscrew ............................................................................................................ 2
35 296419 Washer ............................................................................................................... 4
36 1493498 Clamp ................................................................................................................. 1
37 1506825 Strap Clamp ........................................................................................................ 2
38 287805 Capscrew ............................................................................................................ 1
39 1498356 Clip ...................................................................................................................... 1
40 1530385 Gas Spring .......................................................................................................... 1
1624002 Kit-Armrest Lever Release .................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 1-131


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ARMREST ASSEMBLY (FIGURE 1-61)

KEY:
A: Open Cab
B: Closed Cab
QTY
ITEM PART NO. DESCRIPTION A B
1506756 Armrest Assembly ...................................................................................... 1 ..
1493578 Armrest Assembly ...................................................................................... .. 1
1 1628949 Armrest .................................................................................................. 1 ..
2 1628948 Armrest .................................................................................................. .. 1
3 1637393 Screw ..................................................................................................... 6 6
4 1468321 Washer (Plastic) .................................................................................... .. 6
4 1493480 Washer .................................................................................................. 6 ..
5 1493476 Frame (Armrest) .................................................................................... 1 1
6 1493478 Plate (Bottom) ........................................................................................ 1 1
7 1468319 Screw ..................................................................................................... 8 8
8 1492139 Nut ......................................................................................................... 8 8
9 1492140 Washer .................................................................................................. 8 8
10 2043352 Switch (Wipers, Front) ........................................................................... .. 1
11 2043354 Switch (Window Washer) ....................................................................... .. 1
12 1571776 Washer .................................................................................................. 2 2
13 1493486 Clamp .................................................................................................... 1 1
14 1571775 Screw ..................................................................................................... 1 1
15 1498383 Plug (Switch) .......................................................................................... .. 2
16 2043353 Switch (Wipers,Top And Rear) .............................................................. .. 2
a 1492167 Trim-Bulk ............................................................................................... 1 1

1-132 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 1-133


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIGHT BAR AND MOUNT (FIGURE 1-62)


TWISTLOCK MODULE

1-134 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIGHT BAR AND MOUNT


TWISTLOCK MODULE

ITEM PART NO. DESCRIPTION QTY


1 1506674 Control Box (Twistlock) ....................................................................................... 1
1 1554156 Key Set ........................................................................................................... 1
1 1571806 Bar .................................................................................................................. 1
2 1506672 Bracket (RH) ....................................................................................................... 1
3 1506738 Washer ............................................................................................................... 8
4 1506669 Screw .................................................................................................................. 2
5 1506668 Screw .................................................................................................................. 4
6 1506670 Nut ...................................................................................................................... 2
7 1506667 Plate .................................................................................................................... 1
8 1468319 Screw .................................................................................................................. 3
9 1506671 Plate .................................................................................................................... 2
10 1506673 Bracket (LH) ........................................................................................................ 1
11 1571805 Wire Harness (Light Bar) .................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 1-135


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LABELS (FIGURE 1-63)


MAIN — PAGE 1 OF 2

1-136 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LABELS
MAIN – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1 1328205 Label (Replace Operator Manual) ...................................................................... 1
2 1503883 Label (Noise Level) ............................................................................................. 1
3 2043481 Label (Operator Warning) ................................................................................... 1
4 2084159 Label (Operator Presence) ................................................................................. 1
5 2044002 Label (Power Tilt) ................................................................................................ 1
6 2050044 Label (Cab Tilt Pump) ......................................................................................... 1
7 2034460 Label (Ether Warning) ......................................................................................... 1
8 1354165 Label (Antifreeze) ............................................................................................... 1
9 4606273 Label (Premium Coolant) .................................................................................... 1
10 1300094 Label (Fan Warning) ........................................................................................... 2
11 4602440 Label (Air Conditioning) ...................................................................................... 1
12 2090765 Label (Tie Down) ................................................................................................ 4
13 2074256 Label (Fuel Fill) (Tier III Engine) ......................................................................... 1
14 1466008 Label (Hyster) ..................................................................................................... 2
15 4041001 Label (25-9) (For Model H25XMS-9) .................................................................. 2
15 4041003 Label (30-9) (For Model H30XMS-9) .................................................................. 2
15 4041005 Label (32-9) (For Model H32XMS-9) .................................................................. 2
15 4041007 Label (25-12) (For Model H25XM-12) ................................................................. 2
15 4041009 Label (28-12) (For Model H28XM-12) ................................................................. 2
15 4041011 Label (28-16) (For Model H28XM-16CH) ........................................................... 1
15 4041012 Label (30-12) (For Model H30XM-12) ................................................................. 2
15 4041014 Label (32-12) (For Model H32XM-12) ................................................................. 2
15 4041016 Label (32-16) (For Model H32XM-16CH) ........................................................... 2
16 1339828 Label (No Riders) ................................................................................................ 2
17 4001255 Label (Lifting) ...................................................................................................... 1
18 1515475 Label (Battery Disconnect) ................................................................................. 1
19 4004694
4029360 Label (Fuses) ...................................................................................................... 1
20 2043494 Label (Cab Tilt Warning) ..................................................................................... 1
21 1490398 Label (Hyster) ..................................................................................................... 2
22 1339829 Label (Mast Warning) ......................................................................................... 2
23 316448 Label (Lifting Eye) ............................................................................................... 4
24 1346894 Label (Mast Warning) ......................................................................................... 2
25 1359588 Label (Operator Restraint) .................................................................................. 2
26 a 1326805 Label (Override Switch) ...................................................................................... 1
27 4606609 Label (Fuel Fill) (Stage 3B Engine) ..................................................................... 1

FOOTNOTES:
a Only on Container Handler Models with Joystick.

©2013 HYSTER COMPANY See Service Manual 1-137


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LABELS (FIGURE 1-64)


MAIN — PAGE 2 OF 2

1-138 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LABELS
MAIN – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Capacity Plate ..................................................................................................... 1
2 389688 Nameplate Cover ................................................................................................ 1
3 1513947 Rivet (Plastic) ...................................................................................................... 4
4 1335138 Label (Nameplate, Complete Truck) ................................................................... 1
5 238950 Label (Nameplate, Incomplete Truck) ................................................................. 1
6 1357001 Label (Park Brake Warning) ............................................................................... 1
7 2044400 Label (Park Brake) .............................................................................................. 1
8 1385099 Label (Hydraulic Oil Fill) ...................................................................................... 1
9 1703503 Anti-Slip Tread .................................................................................................... 2
10 239423 Anti-Slip Tread .................................................................................................... 2
11 316448 Label (Lifting Eye) ............................................................................................... 4
12 1534660 Label (Patents and Trademarks) ........................................................................ 1
13 a. . . . . Warranty Label ................................................................................................... 1
14 1451416 Label (Door Release) .......................................................................................... 4
15 1466008 Label (Hyster) ..................................................................................................... 2
16 1484066 Label (Hyster) ..................................................................................................... 1
17 16618 Screw .................................................................................................................. 4
18 ..... Identification Plate .............................................................................................. 1
bc 4612110 Bracket (Second Nameplate) .............................................................................. 1

FOOTNOTES:
a Contact your local Hyster dealer. c Optional - Install With Additional Nameplate Cover
b Not Illustrated 389688

©2013 HYSTER COMPANY See Service Manual 1-139


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LABELS (FIGURE 1-65)


HYDRAULIC CONTROLS

1-140 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LABELS
HYDRAULIC CONTROLS
KEY:
A: Hydraulic Controls With Joystick
B: Hydraulic Controls With Levers
QTY
ITEM PART NO. DESCRIPTION A B
1 1301411 Label (Hoist) (Fork Lift Truck - 2 Functions) ............................................... .. 1
2 1301410 Label (Tilt) (Fork Lift Truck - 2 Functions) .................................................. .. 1
3 370250 Label (Auxiliary Function - Reach) (Option) ............................................... .. 1
4 370251 Label (Auxiliary Function - Swing) (Option) ................................................ .. 1
5 370252 Label (Auxiliary Function - Stabilizer) (Option) ........................................... .. 1
6 370253 Label (Auxiliary Function - Dump/Scoop) (Option) ..................................... .. 1
7 370254 Label (Auxiliary Function - Upender) (Option) ............................................ .. 1
8 370257 Label (Auxiliary Function - Rotate) (Option) ............................................... .. 1
9 370255 Label (Auxiliary Function - Push/Pull) (Option) .......................................... .. 1
10 370256 Label (Auxiliary Function - Clamp) (Option) ............................................... .. 1
11 370258 Label (Auxiliary Function - Side-Shift) (Option) .......................................... .. 1
12 370259 Label (Auxiliary Function - Fork Spreader) (Option) .................................. .. 1
13 2043469 Label (LH Fork) (Option) ............................................................................ .. 1
14 2043470 Label (Side-Shift) (Option) ......................................................................... .. 1
15 2043471 Label (RH Fork) (Option) ............................................................................ .. 1
16 2043472 Label (Auxiliary Function, Fork Spreader) (Option) .................................... .. 1
17 2043473 Label (Reach) (Option) ............................................................................... .. 1
18 2043474 Label (Push/Pull) (Option) .......................................................................... .. 1
19 2043475 Label (Rotate) (Option) .............................................................................. .. 1
20 2103957 Label (Joystick with Fork Lift Truck) (Fork Lift Truck - 5 Functions)
(Option) ...................................................................................................... 1 ..
21 a 1682655 Label (Joystick with ECH) (Container Handler - 7 Functions) (Shown) ..... 1 ..
21 b 4043787 Label (Joystick with ECH) (Container Handler - 7 Functions) (Not
Shown) ....................................................................................................... 1 ..
22 2089670 Label (Hydraulic Stop) (Hydraulic Stop) ..................................................... 1 ..
23 2046600 Label (Twist Lock And Unlock) ................................................................... 1 ..

FOOTNOTES:
a → PENDING PER ECN 68653 b PENDING PER ECN 68653 →

©2013 HYSTER COMPANY See Service Manual 1-141


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

1-142 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

2 ENGINES
UNIT CODE G008
12/2013 EUROPE

SECTION 2
ENGINES

DESCRIPTION PAGE

ACCESSORY DRIVE BELT AND TENSIONER


WATER PUMP - TIER III ENGINE .............................................................................................................. 2-26
AIR INTAKE CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-84
AIR INTAKE MANIFOLD
STAGE 3B ENGINE .................................................................................................................................... 2-86
AIR TRANSFER CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-87
BELT TENSIONER
STAGE 3B ENGINE .................................................................................................................................... 2-89
BREATHER PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 2-88
CABIN HEATER PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-27
CAMSHAFT AND TIMING GEAR
TIER III ENGINE ......................................................................................................................................... 2-28
COOLANT HEATER STARTING AID PLUGS
TIER III ENGINE ......................................................................................................................................... 2-29
COOLER ASSEMBLY
STAGE 3B ENGINE .................................................................................................................................... 2-18
TIER III ENGINE ......................................................................................................................................... 2-16
COOLING SYSTEM
STAGE 3B ENGINE .................................................................................................................................... 2-12
TIER III ENGINE ......................................................................................................................................... 2-10
CRANKCASE BREATHER
STAGE 3B ENGINE .................................................................................................................................... 2-90
TIER III ENGINE ......................................................................................................................................... 2-30
CRANKSHAFT
TIER III ENGINE ......................................................................................................................................... 2-32
CRANKSHAFT MAIN BEARINGS
TIER III ENGINE ......................................................................................................................................... 2-34
CYLINDER BLOCK
TIER III ENGINE ......................................................................................................................................... 2-36
CYLINDER HEAD
TIER III ENGINE ......................................................................................................................................... 2-38
DIPSTICK AND TUBE
STAGE 3B ENGINE .................................................................................................................................... 2-92
ENGINE COOLANT VENT
STAGE 3B ENGINE .................................................................................................................................... 2-93
ENGINE MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-8
TIER III ENGINE ......................................................................................................................................... 2-6
ENGINE OIL COOLER
STAGE 3B ENGINE .................................................................................................................................... 2-94
EXHAUST CONNECTION
TURBOCHARGER - TIER III ENGINE ........................................................................................................ 2-41
EXHAUST MANIFOLD
RECIRCULATION AIR - STAGE 3B ENGINE ............................................................................................ 2-98
RECIRCULATION WATER - STAGE 3B ENGINE ..................................................................................... 2-96
©2013 HYSTER COMPANY See Service Manual 2-1
for service procedures.
UNIT CODE G008
EUROPE 12/2013

SECTION 2
ENGINES

DESCRIPTION PAGE

TIER III ENGINE ......................................................................................................................................... 2-40


EXHAUST MANIFOLD AND MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-99
EXHAUST OUTLET CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-100
EXHAUST SYSTEM
STAGE 3B ENGINE .................................................................................................................................... 2-24
TIER III ENGINE (→ S/N G008E01564J EXC. 01557) .............................................................................. 2-20
TIER III ENGINE (S/N G008E01565J → INC. 01557) ............................................................................... 2-22
FAN DRIVE
STAGE 3B ENGINE .................................................................................................................................... 2-101
TIER III ENGINE ......................................................................................................................................... 2-42
FAN DRIVE MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-102
FAN SPACER
TIER III ENGINE ......................................................................................................................................... 2-43
FLYWHEEL
STAGE 3B ENGINE .................................................................................................................................... 2-106
TIER III ENGINE ......................................................................................................................................... 2-44
FLYWHEEL HOUSING
STAGE 3B ENGINE .................................................................................................................................... 2-104
TIER III ENGINE ......................................................................................................................................... 2-46
FLYWHEEL MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-107
FRONT GEAR COVER
STAGE 3B ENGINE .................................................................................................................................... 2-108
TIER III ENGINE ......................................................................................................................................... 2-48
FUEL INLET FITTING
STAGE 3B ENGINE .................................................................................................................................... 2-109
GEAR HOUSING
TIER III ENGINE ......................................................................................................................................... 2-50
HEAT SHIELD
STAGE 3B ENGINE .................................................................................................................................... 2-110
HOSE DRAIN
STAGE 3B ENGINE .................................................................................................................................... 2-111
LIFTING BRACKET
TIER III ENGINE ......................................................................................................................................... 2-52
LIFTING BRACKETS
STAGE 3B ENGINE .................................................................................................................................... 2-133
LIFTING EYES
STAGE 3B ENGINE .................................................................................................................................... 2-134
LUBRICATING OIL PUMP
STAGE 3B ENGINE .................................................................................................................................... 2-112
OIL DRAIN CONNECTION AND ACCESSORY HOLE COVER
TIER III ENGINE ......................................................................................................................................... 2-53
OIL FILLER
TIER III ENGINE ......................................................................................................................................... 2-54
OIL FILTER
STAGE 3B ENGINE .................................................................................................................................... 2-113
2-2 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

SECTION 2
ENGINES

DESCRIPTION PAGE

OIL FILTER AND COOLER


TIER III ENGINE ......................................................................................................................................... 2-56
OIL LEVEL GAUGE
TIER III ENGINE ......................................................................................................................................... 2-58
OIL PAN
STAGE 3B ENGINE (→ PENDING PER ECN 68614-51) ......................................................................... 2-114
STAGE 3B ENGINE (PENDING PER ECN 68614-51 →) ......................................................................... 2-116
TIER III ENGINE ......................................................................................................................................... 2-60
OIL PUMP
TIER III ENGINE ......................................................................................................................................... 2-62
PISTON AND CONNECTING ROD
TIER III ENGINE ......................................................................................................................................... 2-64
RADIATOR PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-66
REAR GEAR HOUSING
STAGE 3B ENGINE .................................................................................................................................... 2-117
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
STAGE 3B ENGINE .................................................................................................................................... 2-118
ROCKER LEVERS
TIER III ENGINE ......................................................................................................................................... 2-68
STARTER MOTOR AND MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 2-119
STUD GROUNDING
STAGE 3B ENGINE .................................................................................................................................... 2-120
THERMOSTAT
STAGE 3B ENGINE .................................................................................................................................... 2-121
TIER III ENGINE ......................................................................................................................................... 2-70
TORQUE CONVERTER AND OIL COOLER FITTINGS
TIER III ENGINE ......................................................................................................................................... 2-71
TURBOCHARGER
STAGE 3B ENGINE .................................................................................................................................... 2-122
TIER III ENGINE ......................................................................................................................................... 2-72
TURBOCHARGER PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 2-124
TIER III ENGINE ......................................................................................................................................... 2-74
VALVE COVER
STAGE 3B ENGINE .................................................................................................................................... 2-128
TIER III ENGINE ......................................................................................................................................... 2-76
VALVE TAPPET
TIER III ENGINE ......................................................................................................................................... 2-78
VIBRATION DAMPER
TIER III ENGINE ......................................................................................................................................... 2-79
WATER INLET CONNECTION
TIER III ENGINE ......................................................................................................................................... 2-80
WATER INTAKE CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-130
WATER OUTLET CONNECTION
STAGE 3B ENGINE .................................................................................................................................... 2-131
TIER III ENGINE ......................................................................................................................................... 2-81
©2013 HYSTER COMPANY See Service Manual 2-3
for service procedures.
UNIT CODE G008
EUROPE 12/2013

SECTION 2
ENGINES

DESCRIPTION PAGE

WATER PUMP
STAGE 3B ENGINE .................................................................................................................................... 2-132
TIER III ENGINE ......................................................................................................................................... 2-82
WATER PUMP DRIVE
STAGE 3B ENGINE .................................................................................................................................... 2-126

2-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ENGINE MOUNTING (FIGURE 2-1)


TIER III ENGINE

2-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

ENGINE MOUNTING
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1625338 Hose Clamp ........................................................................................................ 1
2 136749 Screw .................................................................................................................. 1
3 173246 Clamp ................................................................................................................. 1
4 320158 Washer ............................................................................................................... 1
5 302400 Nut ...................................................................................................................... 1
6 292573 Capscrew ............................................................................................................ 2
7 320165 Washer ............................................................................................................... 2
8 296422 Washer ............................................................................................................... 8
9 1464456 Capscrew ............................................................................................................ 8
10 1651158 Bracket ................................................................................................................ 1
11 1651155 Bracket ................................................................................................................ 1
12 1464454 Isolator ................................................................................................................ 2
13 1302938 Washer ............................................................................................................... 2
14 302404 Locknut ............................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ENGINE MOUNTING (FIGURE 2-2)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 292573 Capscrew ............................................................................................................ 2
2 320165 Washer ............................................................................................................... 2
3 4013839 Mounting Weldment ............................................................................................ 2
4 296422 Washer ............................................................................................................... 8
5 1464456 Capscrew ............................................................................................................ 8
6 1464454 Isolator ................................................................................................................ 2
7 1302938 Washer ............................................................................................................... 2
8 302404 Locknut ............................................................................................................... 2
9 4034373 Plate .................................................................................................................... 1

2-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

COOLING SYSTEM (FIGURE 2-3)


TIER III ENGINE

2-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

COOLING SYSTEM
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1651532 Hose ................................................................................................................... 1
2 4018397 Hose Clamp ........................................................................................................ 4
3 17353 Fitting .................................................................................................................. 2
4 12855 Fitting .................................................................................................................. 1
5 1569616 Hose Clamp ........................................................................................................ 4
6 85785 Hose ................................................................................................................... 1
7 112385 Hose ................................................................................................................... 1
8 17352 Fitting .................................................................................................................. 1
9 1651533 Hose ................................................................................................................... 1
10 129563 Strap Clamp ........................................................................................................ 2
11 302401 Locknut ............................................................................................................... 4
12 320159 Washer ............................................................................................................... 10
13 136692 Nut ...................................................................................................................... 4
14 1519855 Isolator ................................................................................................................ 2
15 1582558 Rod ..................................................................................................................... 2
16 136681 Capscrew ............................................................................................................ 5
17 320157 Washer ............................................................................................................... 5
18 210403 Clamp ................................................................................................................. 1
19 1651534 Hose ................................................................................................................... 1
20 1651539 Trim Seal ............................................................................................................ 2
21 4018395 Hose Clamp ........................................................................................................ 2
22 17220 Fitting .................................................................................................................. 1
23 1709700 Shim .................................................................................................................... AR
24 376649 Isolator ................................................................................................................ 2
25 1651537 Tape-Bulk (M) ..................................................................................................... AR
26 4018052 Reservoir ............................................................................................................ 1
27 1634889 Radiator Cap ....................................................................................................... 1
28 144157 Hose Clamp ........................................................................................................ 2
29 1651535 Bracket ................................................................................................................ 1
30 1531404 Sensor (Low Coolant Level) ............................................................................... 1
31 1689867 Spacer ................................................................................................................ 1
32 1651531 Fan ...................................................................................................................... 1
33 292522 Capscrew ............................................................................................................ 4
34 1651529 Cooler Assembly (FFigure 2-5)......................................................................... 1
35 1709701 Capscrew ............................................................................................................ 2
36 1597739 Hose ................................................................................................................... 1
37 136516 Clamp ................................................................................................................. 2

©2013 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

COOLING SYSTEM (FIGURE 2-4)


STAGE 3B ENGINE

2-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

COOLING SYSTEM
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 4014091 Cooler Assembly ................................................................................................. 1
2 1651539 Trim Seal ............................................................................................................ 2
3 1651537 Tape-Bulk (M) ..................................................................................................... AR
4 1709701 Capscrew ............................................................................................................ 2
5 1709700 Shim .................................................................................................................... AR
6 376649 Isolator ................................................................................................................ 2
7 302401 Locknut ............................................................................................................... 4
8 320159 Washer ............................................................................................................... 6
9 136692 Nut ...................................................................................................................... 4
10 1582558 Rod ..................................................................................................................... 2
11 1519855 Isolator ................................................................................................................ 2
12 88195 Fitting .................................................................................................................. 1
13 4018395 Hose Clamp ........................................................................................................ 2
14 4014093
4031368 Hose ................................................................................................................... 1
15 4018397 Hose Clamp ........................................................................................................ 3
16 4014092 Hose ................................................................................................................... 1
17 17352 Fitting .................................................................................................................. 3
18 1569616 Hose Clamp ........................................................................................................ 8
19 112385 Hose ................................................................................................................... 1
20 1550965 Hose ................................................................................................................... 1
21 2092888 Hose ................................................................................................................... 2
22 17216 Fitting .................................................................................................................. 1
23 4014380 Tube .................................................................................................................... 1
24 164488 Clamp ................................................................................................................. 1
25 132131 Clamp ................................................................................................................. 1
26 320156 Washer ............................................................................................................... 1
27 292501 Capscrew ............................................................................................................ 1
28 137852 Strap Clamp ........................................................................................................ 3
29 136516 Clamp ................................................................................................................. 2
30 1597739 Hose ................................................................................................................... 1
31 1634889 Radiator Cap ....................................................................................................... 1
32 144157 Hose Clamp ........................................................................................................ 2
33 4018052 Reservoir ............................................................................................................ 1
34 4014515 Fan Assy ............................................................................................................. 1
34 4034987 Fan ................................................................................................................. 1
34 4034988 Fan Clutch ...................................................................................................... 1
34 4034995 Screw ......................................................................................................... 6
34 4034989 Kit-Bracket ...................................................................................................... 1
34 1525589 Connector (6-Pin) ........................................................................................... 1
34 1330437 Terminal (Pin) ................................................................................................. 5
34 1330417 Connector (Seconday Lock) ........................................................................... 1
34 1330439 Plug ................................................................................................................ 1
35 296028 Capscrew ............................................................................................................ 4
36 4014667 Spacer ................................................................................................................ 1
37 4018396 Hose Clamp ........................................................................................................ 1
38 292527 Capscrew ............................................................................................................ 1
39 320161 Washer ............................................................................................................... 2
40 895963 Clamp ................................................................................................................. 1
41 302402 Locknut ............................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

COOLING SYSTEM
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


42 302400 Nut ...................................................................................................................... 1
43 320157 Washer ............................................................................................................... 7
44 136749 Screw .................................................................................................................. 3
45 4015307 Bracket (Shown) ................................................................................................. 1
45 4043558 Bracket (Alternate Part) (Not Shown) ................................................................. 1
46 4014094 Hose ................................................................................................................... 1
47 1689881 Sensor (Coolant Level) ....................................................................................... 1
48 1651535 Bracket ................................................................................................................ 1
49 136681 Capscrew ............................................................................................................ 3

2-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

COOLER ASSEMBLY (FIGURE 2-5)


TIER III ENGINE

2-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

COOLER ASSEMBLY
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651529 Cooler Assembly ................................................................................................. 1
1 4025039 Plate ............................................................................................................... 1
2 1703408 Cooler ............................................................................................................. 1
3 4025035 Bolt ................................................................................................................. 36
4 4025040 Plate ............................................................................................................... 1
5 1703399 Gasket ............................................................................................................ 2
6 1703400 Plug ................................................................................................................ 1
7 1703401 Shroud ............................................................................................................ 1
8 4025038 Bracket ........................................................................................................... 2
9 1703403 Frame (LH) ..................................................................................................... 1
10 1703404 Frame (RH) .................................................................................................... 1
11 1703405 Air Cooler (Charge Air Cooler) ....................................................................... 1
12 1703406 Radiator .......................................................................................................... 1
13 1703407 Oil Cooler ....................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

COOLER ASSEMBLY (FIGURE 2-6)


STAGE 3B ENGINE

2-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

COOLER ASSEMBLY
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


4014091 Cooler Assembly ................................................................................................. 1
1 1703398 Bolt ................................................................................................................. 28
2 4025047 Cooler ............................................................................................................. 1
3 1703397 Bolt ................................................................................................................. 8
4 1703396 Tape-Bulk (M) ................................................................................................. 4
5 1703399 Gasket ............................................................................................................ 2
6 1703400 Plug ................................................................................................................ 1
7 4025043 Shroud ............................................................................................................ 1
8 4025042 Bracket ........................................................................................................... 2
9 4025045 Frame (LH) ..................................................................................................... 1
10 4025044 Frame (RH) .................................................................................................... 1
11 4025049 Air Cooler (Charge Air Cooler) ....................................................................... 1
12 4025048 Radiator .......................................................................................................... 1
13 4025046 Oil Cooler ....................................................................................................... 1
14 4025041 Gasket ............................................................................................................ 2

©2013 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

EXHAUST SYSTEM (FIGURE 2-7)


TIER III ENGINE (→ S/N G008E01564J EXC. 01557)

2-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

EXHAUST SYSTEM
TIER III ENGINE (→ S/N G008E01564J EXC. 01557)

ITEM PART NO. DESCRIPTION QTY


1 4017073 Rain Cap ............................................................................................................. 1
2 302401 Locknut ............................................................................................................... 4
3 1658856 Clamp ................................................................................................................. 1
4 1597444 Capscrew ............................................................................................................ 4
5 4011636 Muffler ................................................................................................................. 1
6 1581557 Washer ............................................................................................................... 8
7 1654573 Exhaust Pipe ....................................................................................................... 1
8 1322010 Clamp ................................................................................................................. 2
9 1643560 Flex Tube ............................................................................................................ 1
10 1654638 Exhaust Pipe ....................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

EXHAUST SYSTEM (FIGURE 2-8)


TIER III ENGINE (S/N G008E01565J → INC. 01557)

2-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

EXHAUST SYSTEM
TIER III ENGINE (S/N G008E01565J → INC. 01557)

ITEM PART NO. DESCRIPTION QTY


1 4017073 Rain Cap ............................................................................................................. 1
2 302401 Locknut ............................................................................................................... 4
3 1658856 Clamp ................................................................................................................. 1
4 1597444 Capscrew ............................................................................................................ 4
5 4011636 Muffler ................................................................................................................. 1
6 1581557 Washer ............................................................................................................... 8
7 4036206 Exhaust Pipe ....................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE G008
EUROPE 12/2013

EXHAUST SYSTEM (FIGURE 2-9)


STAGE 3B ENGINE

2-24 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

EXHAUST SYSTEM
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 4029925 Rain Cap ............................................................................................................. 1
2 4011999 Tube .................................................................................................................... 1
3 4013606 Strap ................................................................................................................... 2
4 4016371 Muffler ................................................................................................................. 1
5 4027780 Heat Shield ......................................................................................................... 1
6 4013603 Tube .................................................................................................................... 1
7 816585 Clamp ................................................................................................................. 1
8 4013599 Bracket ................................................................................................................ 1
9 1648945 Capscrew ............................................................................................................ 4
10 1581557 Washer ............................................................................................................... 8
11 302401 Locknut ............................................................................................................... 4
a 4035986 Exhaust Pipe (Diluter Type) (Optional) ............................................................... 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ACCESSORY DRIVE BELT AND TENSIONER (FIGURE 2-10)


WATER PUMP — TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1517293 Screw ............................................................................................................. 1
2 1644143 Belt Tensioner ................................................................................................ 1
a 1704773 V-Belt .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

2-26 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CABIN HEATER PLUMBING (FIGURE 2-11)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1511952 Fitting .............................................................................................................. 4
2 1644095 Fitting .............................................................................................................. 2
3 1513817 Plug ................................................................................................................ 2

©2013 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAMSHAFT AND TIMING GEAR (FIGURE 2-12)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1644020 Camshaft Assembly ....................................................................................... 1
2 ..... Dowel Pin ................................................................................................... 1
3 1644058 Gear ............................................................................................................... 1
4 1512163 Capscrew ....................................................................................................... 2
5 1517180 Support ........................................................................................................... 1

2-28 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

COOLANT HEATER STARTING AID PLUGS (FIGURE 2-13)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1512292 Plug ................................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CRANKCASE BREATHER (FIGURE 2-14)


TIER III ENGINE

2-30 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CRANKCASE BREATHER
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1643837 Clip ................................................................................................................. 2
2 1521810 Capscrew ....................................................................................................... 1
3 4012346 Washer ........................................................................................................... 2
4 4012347 Hose Clamp .................................................................................................... 1
5 1513712 Nut .................................................................................................................. 1
6 1513792 Capscrew ....................................................................................................... 2
7 1513749 Capscrew ....................................................................................................... 1
8 ..... Breather Housing Assembly ........................................................................... 1
8 ..... Breather Housing ....................................................................................... 1
9 1643838 O-Ring ........................................................................................................ 1
10 4012348 Tube ............................................................................................................... 1
11 4012349 Brace .............................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CRANKSHAFT (FIGURE 2-15)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1643854 Crankshaft Assembly ..................................................................................... 1
1 ..... Crankshaft .................................................................................................. 1
1 1517033 Dowel Pin ............................................................................................... 1
1 1643840 Capscrew ............................................................................................... 4
1 1643842 Crankshaft ............................................................................................. 1
1 1643860 Indicator ................................................................................................. 2
2 1514345 Gear ........................................................................................................... 1
3 1514346 Dowel ......................................................................................................... 1
4 1564992
1512049 Seal Kit (Rear Crank) ..................................................................................... 1
4 1514353 Kit-Seal (Crankshaft, Front) ............................................................................ 1
5 1514354 Kit-Wear Sleeve (Rear) .................................................................................. 1

2-32 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CRANKSHAFT MAIN BEARINGS (FIGURE 2-16)


TIER III ENGINE

2-34 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CRANKSHAFT MAIN BEARINGS


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1514347 Kit-Bearing (Standard) (Includes Thrust Bearing 1519290) ........................... 1
1588792 Bearing Set (0,25mm) (Includes Thrust Bearing 1588794) ............................ 1
1588796 Bearing Set (0,50mm) (Includes Thrust Bearing 1588798) ............................ 1
1588800 Bearing Set (0,75mm) (Includes Thrust Bearing 1588802) ............................ 1
1588804 Bearing Set (1,00mm) (Includes Thrust Bearing 1588806) ............................ 1
1 ..... Main Bearing .............................................................................................. 6
2 ..... Main Bearing .............................................................................................. 7
3 1519290 Thrust Bearing ............................................................................................ 1
3 1588794 Thrust Bearing ............................................................................................ 1
3 1588798 Thrust Bearing ............................................................................................ 1
3 1588802 Thrust Bearing ............................................................................................ 1
3 1588806 Thrust Bearing ............................................................................................ 1
3 1645274 Thrust Bearing (Standard Journal, Oversize Thrust) ...................................... AR
3 1645275 Thrust Bearing (Standard Journal, Oversize Thrust) ...................................... AR
3 1645276 Thrust Bearing (Standard Journal, Oversize Thrust) ...................................... AR

©2013 HYSTER COMPANY See Service Manual 2-35


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CYLINDER BLOCK (FIGURE 2-17)


TIER III ENGINE

2-36 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CYLINDER BLOCK
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1513882 Kit-Cylinder Liner ............................................................................................ 6
1 ..... Liner ........................................................................................................... 1
2 1514332 Seal ............................................................................................................ 1
3 1643859 Cylinder Block Assembly ................................................................................ 1
3 ..... Block .......................................................................................................... 1
4 1513815 Plug ............................................................................................................ 3
5 1513816 Plug ............................................................................................................ 4
6 1513788 Plug ............................................................................................................ 3
7 1513819 Bushing ...................................................................................................... 7
8 1597831 Cap (Main Bearing) .................................................................................... 7
9 1597830 Capscrew ................................................................................................... 14
10 4012345 Guide .......................................................................................................... 12
11 1512304 Plug ............................................................................................................ 3
12 1513822 Drain Valve ..................................................................................................... 1
13 4012342 Nozzle ............................................................................................................ 6
14 1614516 Capscrew ....................................................................................................... 6
15 1513879 Dowel ............................................................................................................. 4
16 1513878 Dowel ............................................................................................................. 2
17 1513880 Plug ................................................................................................................ 1
18 1519284 O-Ring ............................................................................................................ 1
19 1643857 Capscrew ....................................................................................................... 1
20 1689641 Plug ................................................................................................................ 1
21 1521695 Plug Assembly ................................................................................................ 1
21 1585283 Plug ............................................................................................................ 1
22 1517119 O-Ring ........................................................................................................ 1
23 1517010 Plug Assembly ................................................................................................ 6
23 1543354 Plug ............................................................................................................ 1
24 1517011 O-Ring ........................................................................................................ 1
25 1515845 Screw ............................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CYLINDER HEAD (FIGURE 2-18)


TIER III ENGINE

2-38 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CYLINDER HEAD
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
4012465 Cylinder Head Assembly ................................................................................ 1
4012466 Cylinder Head ............................................................................................ 1
1 1644059 Guide (Valve Stem) ............................................................................... 24
2 1514541 Plug ........................................................................................................ 2
3 1514339 Plug ........................................................................................................ 18
4 1589208 Insert (Intake Valve) ............................................................................... 12
5 1517189 Plug ........................................................................................................ 1
6 1517190 Plug ........................................................................................................ 2
7 1521919 Plug ........................................................................................................ 6
8 1589207 Plug ........................................................................................................ 1
9 1644074 Insert (Exhaust Valve) ........................................................................... 12
10 1649351 Spring ......................................................................................................... 24
11 1517185 Keeper ........................................................................................................ 48
12 ..... Intake Valve ............................................................................................... 12
13 ..... Exhaust Valve ............................................................................................ 12
14 1517187 Retainer ...................................................................................................... 24
15 1588066 Seal (Valve Stem) ...................................................................................... 24
16 4007619 Cylinder Head Gasket .................................................................................... 1
17 1514558 Capscrew ....................................................................................................... 26
18 1643866 Plug ................................................................................................................ 1
19 ..... Cylinder Head ................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE G008
EUROPE 12/2013

EXHAUST MANIFOLD (FIGURE 2-19)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1517256 Spacer ............................................................................................................ 12
2 1517257 Screw ............................................................................................................. 12
3 1644084 Exhaust Manifold ............................................................................................ 1
4 1644083 Exhaust Manifold ............................................................................................ 1
5 1517259 Gasket ............................................................................................................ 6

2-40 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

EXHAUST CONNECTION (FIGURE 2-20)


TURBOCHARGER — TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1513885 Clamp ............................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FAN DRIVE (FIGURE 2-21)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 4012411 Support Assembly .......................................................................................... 1
1 ..... Support ....................................................................................................... 1
2 ..... Bearing ....................................................................................................... 1
3 ..... Fan Hub ..................................................................................................... 1
4 ..... Bearing ....................................................................................................... 1
5 4012413 Retainer ...................................................................................................... 1
6 4012412 Retaining Ring ............................................................................................ 1
7 1517003 Capscrew ....................................................................................................... 4
8 4012410 Fan Pulley ...................................................................................................... 1
a 1644113 Capscrew ....................................................................................................... 4
a 4012408 Plate ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

2-42 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FAN SPACER (FIGURE 2-22)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1704579 Spacer ............................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FLYWHEEL (FIGURE 2-23)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1598354 Flywheel Assembly ......................................................................................... 1
1 ..... Flywheel ..................................................................................................... 1
2 1512445 Ring Gear ................................................................................................... 1
3 1644112 Capscrew ....................................................................................................... 8

2-44 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FLYWHEEL HOUSING (FIGURE 2-24)


TIER III ENGINE

2-46 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FLYWHEEL HOUSING
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1564991 Gasket ............................................................................................................ 1
2 1588565 Cover Assembly (Rear) .................................................................................. 1
2 1513730 Cover (Rear) .............................................................................................. 1
3 1696745
4033356 Oil Seal ....................................................................................................... 1
4 1512050 O-Ring ............................................................................................................ 1
5 1543362 Capscrew ....................................................................................................... 8
6 1513732 Flywheel Housing ........................................................................................... 1
7 1512053 Capscrew ....................................................................................................... 12
8 1512056 Cover Plate ..................................................................................................... 1
9 1512045 Screw ............................................................................................................. 2
10 1512047 Fitting .............................................................................................................. 1
11 1512048 O-Ring ............................................................................................................ 1
12 1512046 Plug ................................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 2-47


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FRONT GEAR COVER (FIGURE 2-25)


TIER III ENGINE

2-48 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FRONT GEAR COVER


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 4012437 Locknut ........................................................................................................... 5
2 1513749 Capscrew ....................................................................................................... 12
3 1513782 Screw ............................................................................................................. 11
4 ..... Oil Seal Assembly .......................................................................................... 1
4 ..... Oil Seal ....................................................................................................... 1
5 1517085 Seal (Carrier) .............................................................................................. 1
6 1644037 Cover .............................................................................................................. 1
7 1513823 Dust Shield ..................................................................................................... 1
a 1513789 Capscrew (Mounting) ..................................................................................... 1
a 1513749 Capscrew (Mounting) ..................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 2-49


for service procedures.
UNIT CODE G008
EUROPE 12/2013

GEAR HOUSING (FIGURE 2-26)


TIER III ENGINE

2-50 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

GEAR HOUSING
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1512051 Capscrew ....................................................................................................... 1
2 1513751 Screw ............................................................................................................. 3
3 1519287 Screw ............................................................................................................. 2
4 1519291 Gasket ............................................................................................................ 1
5 1643839 Clutch Housing ............................................................................................... 1
6 1643858 Plug Assembly ................................................................................................ 1
6 ..... Plug ............................................................................................................ 1
7 1635342 O-Ring ........................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 2-51


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIFTING BRACKET (FIGURE 2-27)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 4013382
1644017 Bracket ........................................................................................................... 1
2 4012446 Bracket ........................................................................................................... 1

2-52 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

OIL DRAIN CONNECTION AND ACCESSORY HOLE COVER (FIGURE 2-28)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1644031 Connector (Oil Drain) ..................................................................................... 1
2 1514339 Plug ................................................................................................................ 1
3 1511979 O-Ring ............................................................................................................ 1
4 1511953 Capscrew ....................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 2-53


for service procedures.
UNIT CODE G008
EUROPE 12/2013

OIL FILLER (FIGURE 2-29)


TIER III ENGINE

2-54 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

OIL FILLER
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1513787 Clip ................................................................................................................. 1
2 1513788 Plug ................................................................................................................ 1
3 1512312 Sealing Ring ................................................................................................... 1
4 1512012 Sealing Ring ................................................................................................... 1
5 1589583 Spacer ............................................................................................................ 1
6 1513793 Nut .................................................................................................................. 1
7 4013383 Cap Assembly ................................................................................................ 1
7 1512463 Cap ............................................................................................................. 1
7 1512312 Sealing Ring ............................................................................................... 1
8 1512464 Tube ............................................................................................................... 1
9 1512461 Connector ....................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 2-55


for service procedures.
UNIT CODE G008
EUROPE 12/2013

OIL FILTER AND COOLER (FIGURE 2-30)


TIER III ENGINE

2-56 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

OIL FILTER AND COOLER


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1597829 Spring ............................................................................................................. 1
2 1689641 Plug ................................................................................................................ 1
3 1644095 Fitting .............................................................................................................. 1
4 1512448 Fitting .............................................................................................................. 1
5 1553781 Capscrew ....................................................................................................... 8
6 1513761 Gasket ............................................................................................................ 1
7 1513763 Plunger (Pressure Regulator) ......................................................................... 1
8 1513764 Gasket ............................................................................................................ 1
9 1513765 Plug Assembly ................................................................................................ 1
9 ..... Plug ............................................................................................................ 1
10 1513766 O-Ring ........................................................................................................ 1
11 1644068 Filter Head Assembly ..................................................................................... 1
12 1513768 Ring ............................................................................................................ 1
13 1513769 Capscrew ................................................................................................... 4
14 1644039 Cover .......................................................................................................... 1
14 1644069 Filter Head .................................................................................................. 1
15 1565733 Gasket ........................................................................................................ 1
16 1513772 Relief Valve (Pressure) .............................................................................. 1
17 1513773 By-Pass Valve Assembly ............................................................................... 1
17 1589199 Valve .......................................................................................................... 1
18 1513774 O-Ring ........................................................................................................ 1
19 1644036 Core (Cooler) .................................................................................................. 1
20 1513759 Oil Filter .......................................................................................................... 1
21 1644119 Capscrew ....................................................................................................... 3

©2013 HYSTER COMPANY See Service Manual 2-57


for service procedures.
UNIT CODE G008
EUROPE 12/2013

OIL LEVEL GAUGE (FIGURE 2-31)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1644044 Dipstick Assembly .......................................................................................... 1
1 1644043 Dipstick ....................................................................................................... 1
2 1644159 Dipstick Tube ............................................................................................. 1
3 1517104 Plug ................................................................................................................ 1

2-58 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-59


for service procedures.
UNIT CODE G008
EUROPE 12/2013

OIL PAN (FIGURE 2-32)


TIER III ENGINE

2-60 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

OIL PAN
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1513791 Screw ............................................................................................................. 2
2 1513792 Capscrew ....................................................................................................... 1
3 1512137 Seal ................................................................................................................ 1
4 1513793 Nut .................................................................................................................. 1
5 1513769 Capscrew (M8 x 1.25 x 25) ............................................................................ 8
5 1513794 Capscrew (M8 x 1.25 x 21) ............................................................................ 32
6 1513797 Washer ........................................................................................................... 1
7 1512051 Capscrew ....................................................................................................... 2
8 1512135 Seal ................................................................................................................ 1
9 1512134 Plug ................................................................................................................ 1
10 1512138 Plug ................................................................................................................ 1
11 1513795 Spacer ............................................................................................................ 2
12 1513798 Brace .............................................................................................................. 1
13 1513796 Adapter (Oil Suction) ...................................................................................... 1
14 1644055 Gasket ............................................................................................................ 1
15 1565035 Gasket ............................................................................................................ 1
16 1644089 Oil Pan Assembly ........................................................................................... 1
16 1644093 Plate (Clamping) ........................................................................................ 1
16 1644094 Plate (Clamping) ........................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 2-61


for service procedures.
UNIT CODE G008
EUROPE 12/2013

OIL PUMP (FIGURE 2-33)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1644103 Oil Pump ......................................................................................................... 1
2 1512456 Capscrew ....................................................................................................... 4

2-62 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-63


for service procedures.
UNIT CODE G008
EUROPE 12/2013

PISTON AND CONNECTING ROD (FIGURE 2-34)


TIER III ENGINE

2-64 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

PISTON AND CONNECTING ROD


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 4099626 Piston Rod Assembly ..................................................................................... 6
2 1514520 Bolt ............................................................................................................. 2
3 1514521 Nut .............................................................................................................. 2
4 ..... Bushing ...................................................................................................... 1
5 ..... Bearing ........................................................................................................... 12
6 ..... Pin .................................................................................................................. 6
7 4099628 Piston ............................................................................................................. 6
8 ..... Retaining Ring ................................................................................................ 12
9 1644943 Kit-Piston Ring ................................................................................................ 6

©2013 HYSTER COMPANY See Service Manual 2-65


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RADIATOR PLUMBING (FIGURE 2-35)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1517250 Fitting .............................................................................................................. 1

2-66 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-67


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ROCKER LEVERS (FIGURE 2-36)


TIER III ENGINE

2-68 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

ROCKER LEVERS
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


..... Rocker Lever Assembly ...................................................................................... 6
1 1517244 Support ........................................................................................................... 6
2 1517242 Screw ............................................................................................................. 2
3 1644079 Rocker Lever (Assembly) (Large) .................................................................. 6
3 1644080 Rocker Lever (Assembly) (Small) ................................................................... 6
3 ..... Rocker Lever .............................................................................................. 1
4 1517246 Nut ......................................................................................................... 1
5 1644124 Screw ..................................................................................................... 1
6 ..... Ball ......................................................................................................... 1
7 ..... Socket ........................................................................................................ 1
8 ..... Retainer ...................................................................................................... 1
9 1644136 Rocker Shaft ................................................................................................... 2
10 1512488 Screw .................................................................................................................. 7
11 1517240 Valve ................................................................................................................... 12
12 1644109 Push Rod ............................................................................................................ 12
13 1644056 Gasket ................................................................................................................ 1
14 1644072 Housing ............................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 2-69


for service procedures.
UNIT CODE G008
EUROPE 12/2013

THERMOSTAT (FIGURE 2-37)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1516994
4047772 Thermostat ..................................................................................................... 1

2-70 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TORQUE CONVERTER AND OIL COOLER FITTINGS (FIGURE 2-38)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1589584 Plug ................................................................................................................ 2
1 ..... Plug ............................................................................................................ 1
2 1517262 O-Ring ........................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 2-71


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TURBOCHARGER (FIGURE 2-39)


TIER III ENGINE

2-72 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TURBOCHARGER
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 ..... Turbocharger .................................................................................................. 1
2 1517238 Gasket (Turbocharger) ................................................................................... 1
3 1514565 Gasket (Oil Drain) ........................................................................................... 1
4 1513338 Nut .................................................................................................................. 4
5 1513337 Stud ................................................................................................................ 4
1704526 Kit-Repair Turbocharger ................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 2-73


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TURBOCHARGER PLUMBING (FIGURE 2-40)


TIER III ENGINE

2-74 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TURBOCHARGER PLUMBING
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1588059 Hose ............................................................................................................... 1
2 1517268 Hose Clamp .................................................................................................... 2
3 1512004 Capscrew ....................................................................................................... 2
4 1644070 Hose ............................................................................................................... 1
5 1521962 Tube ............................................................................................................... 1
6 1521960 Connector Assembly ...................................................................................... 2
6 ..... Connector ................................................................................................... 1
7 1517069 O-Ring ........................................................................................................ 1
8 1513430 O-Ring ........................................................................................................ 1
9 1517270 O-Ring ............................................................................................................ 1
10 1514565 Gasket (Oil Drain) ........................................................................................... 1
11 1644160 Tube (Oil Drain) .............................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 2-75


for service procedures.
UNIT CODE G008
EUROPE 12/2013

VALVE COVER (FIGURE 2-41)


TIER III ENGINE

2-76 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

VALVE COVER
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1512033 Capscrew ....................................................................................................... 7
2 1644076 Isolator ............................................................................................................ 8
3 1644041 Cover .............................................................................................................. 1
4 ..... Baffle (Breather) ......................................................................................... 1
5 1644125 Screw (Self Tapping) .................................................................................. 3
6 1644057 Gasket ............................................................................................................ 1
7 1644121 Capscrew ....................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 2-77


for service procedures.
UNIT CODE G008
EUROPE 12/2013

VALVE TAPPET (FIGURE 2-42)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1643855 Tappet ............................................................................................................ 12

2-78 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

VIBRATION DAMPER (FIGURE 2-43)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1564947 Vibration Damper ........................................................................................... 1
2 1513706 Capscrew ....................................................................................................... 4

©2013 HYSTER COMPANY See Service Manual 2-79


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WATER INLET CONNECTION (FIGURE 2-44)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1512004 Capscrew ....................................................................................................... 2
2 1517285 Gasket ............................................................................................................ 1
3 1513876 Connector (Water Outlet) ............................................................................... 1

2-80 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WATER OUTLET CONNECTION (FIGURE 2-45)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1512005 Capscrew ....................................................................................................... 2
2 1517288 Connector ....................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 2-81


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WATER PUMP (FIGURE 2-46)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 4012475 Water Pump ................................................................................................... 1
2 1517291 O-Ring ............................................................................................................ 1
3 1597807 Capscrew (Flange) ......................................................................................... 3

2-82 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-83


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR INTAKE CONNECTION (FIGURE 2-47)


STAGE 3B ENGINE

2-84 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR INTAKE CONNECTION


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
4054900 Air Inlet Assembly ........................................................................................... 1
1 4033206 Capscrew ................................................................................................... 1
2 4033193
4054901 Sensor (Pressure) ...................................................................................... 1
3 4033230 Seal ........................................................................................................ 2
4 1513191 Fitting ......................................................................................................... 1
5 1512033 Capscrew ................................................................................................... 2
6 1512423 Capscrew ................................................................................................... 4
7 4033228 Gasket ........................................................................................................ 2
8 ..... Connector ................................................................................................... 1
9 1568692 Clamp ............................................................................................................. 1
10 4054898 Pipe ................................................................................................................ 1
11 4054899 Capscrew ....................................................................................................... 3
12 4033226 Gasket ............................................................................................................ 1
13 4039632 O-Ring ............................................................................................................ 1
14 4036562 Kit-Valve ......................................................................................................... 1
14 4033228 Gasket ........................................................................................................ 1
14 4033237 Gasket ........................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-85


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR INTAKE MANIFOLD (FIGURE 2-48)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512295 Capscrew ....................................................................................................... 3
2 4033208 Capscrew ....................................................................................................... 1
3 1662310 Gasket ............................................................................................................ 1
4 4033333 Cover .............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-86 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR TRANSFER CONNECTION (FIGURE 2-49)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1513191 Fitting .............................................................................................................. 1
2 1515787 O-Ring ............................................................................................................ 1
3 ..... Pipe ................................................................................................................ 1
4 1517094 Locknut ........................................................................................................... 1
5 1597806 Clamp ............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-87


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BREATHER PLUMBING (FIGURE 2-50)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512097 Capscrew ....................................................................................................... 1
2 ..... Expansion Plug .............................................................................................. 1
3 4033207 Clamp ............................................................................................................. 1
4 4033373 Tube ............................................................................................................... 1
4 4033372 Tube ........................................................................................................... 1
5 ..... Clip ............................................................................................................. 1
6 ..... Clip (Wire Retaining) .................................................................................. 1
7 1513749 Capscrew ....................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-88 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

BELT TENSIONER (FIGURE 2-51)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1521938 Capscrew ....................................................................................................... 1
2 4043614 Tensioner ....................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-89


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CRANKCASE BREATHER (FIGURE 2-52)


STAGE 3B ENGINE

2-90 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CRANKCASE BREATHER
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 ..... Capscrew ....................................................................................................... 1
2 1512004 Capscrew ....................................................................................................... 2
3 ..... Capscrew ....................................................................................................... 8
4 4033292 Sensor ............................................................................................................ 1
5 ..... Expansion Plug .............................................................................................. 1
6 4033379 Cover .............................................................................................................. 1
7 1517111
1513743 Gasket (Cover Plate) ...................................................................................... 1
8 4033229 Gasket ............................................................................................................ 1
9 4033236 Cover .............................................................................................................. 1
10 4033238 Coupling ......................................................................................................... 1
11 4033252 Coupling ......................................................................................................... 2
12 4033330 Tube ............................................................................................................... 1
13 4033260 Element .......................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-91


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DIPSTICK AND TUBE (FIGURE 2-53)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512130 Plug ................................................................................................................ 4
2 4037123 Dipstick ........................................................................................................... 1
3 4037122 Dipstick Tube .................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-92 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

ENGINE COOLANT VENT (FIGURE 2-54)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


b 4013541 Engine Assy ........................................................................................................ 1
c 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4053488 Connector Assembly ...................................................................................... 2
2 ..... Connector ................................................................................................... 1
3 1517011 O-Ring ........................................................................................................ 1
4 ..... O-Ring ........................................................................................................ 1
5 ..... Sealing Washer .............................................................................................. 3
6 4053490 Connector ....................................................................................................... 1
7 4053491 Tube ............................................................................................................... 1
8 4053492 Screw ............................................................................................................. 1
a 1517250 Fitting .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68614-51 →
b → PENDING PER ECN 68614-51

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-93


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ENGINE OIL COOLER (FIGURE 2-55)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512111 Capscrew ....................................................................................................... 12
2 1512448 Fitting .............................................................................................................. 2
3 1637850 Plug ................................................................................................................ 1
4 1637851 Plunger ........................................................................................................... 1
5 1637852 Filter Head Assembly ..................................................................................... 1
5 ..... Filter Head Adapter .................................................................................... 1
6 1521897 Filter Head .................................................................................................. 1
7 1635422 Capscrew ....................................................................................................... 3
8 1512112 Spring ............................................................................................................. 1
9 1513772 Relief Valve (Pressure) .................................................................................. 1
10 1512118 O-Ring ............................................................................................................ 1
11 1635314 Oil Cooler ....................................................................................................... 1
12 1635458 Kit-Gasket ....................................................................................................... 1
13 ..... Gasket (Oil Cooler Core) ............................................................................ 1
2-94 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

ITEM PART NO. DESCRIPTION QTY


14 ..... Gasket (Filter Head) ................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-95


for service procedures.
UNIT CODE G008
EUROPE 12/2013

EXHAUST MANIFOLD (FIGURE 2-56)


RECIRCULATION WATER — STAGE 3B ENGINE

2-96 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

EXHAUST MANIFOLD
RECIRCULATION WATER – STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4033196 Hose Clamp .................................................................................................... 2
2 ..... Capscrew (Flange) ......................................................................................... 2
3 1513451 Hose Clamp .................................................................................................... 2
4 1512097 Capscrew ....................................................................................................... 2
5 4033334 Elbow .............................................................................................................. 1
6 4033366 Hose ............................................................................................................... 1
7 4033369 Tube (Water Transfer) .................................................................................... 1
7 ..... O-Ring ........................................................................................................ 2
8 ..... Tube (Water Transfer) ................................................................................ 1
9 4033335 Tube ............................................................................................................... 1
9 ..... Tube (Exhaust Clr Water Inlet) ................................................................... 1
9 ..... O-Ring ........................................................................................................ 1
10 4033350 Connector ....................................................................................................... 1
10 ..... O-Ring ........................................................................................................ 1
11 ..... Connector (Water Transfer) ....................................................................... 1
12 4033367 Hose ............................................................................................................... 1
13 ..... Tube Assembly ............................................................................................... 1
13 ..... Tube ........................................................................................................... 1
14 ..... O-Ring ........................................................................................................ 1
15 1513793 Nut .................................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-97


for service procedures.
UNIT CODE G008
EUROPE 12/2013

EXHAUST MANIFOLD (FIGURE 2-57)


RECIRCULATION AIR — STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4033199 Clamp ............................................................................................................. 2
2 ..... Capscrew ....................................................................................................... 2
3 1512005 Capscrew ....................................................................................................... 5
4 ..... Capscrew ....................................................................................................... 1
5 4033237 Gasket ............................................................................................................ 2
6 4033293 Hose ............................................................................................................... 1
7 4033298 Clamp ............................................................................................................. 1
8 4033382 Brace .............................................................................................................. 1
9 4033346 Tube (Air Transfer) ......................................................................................... 1
10 ..... Tube (Insulation) ........................................................................................ 1
11 ..... Tube (Air Transfer) ..................................................................................... 1
12 ..... Tube (Brace) .................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-98 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

EXHAUST MANIFOLD AND MOUNTING (FIGURE 2-58)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4037130 Exhaust Manifold ............................................................................................ 1
2 1517256 Spacer ............................................................................................................ 12
3 1553965
4033384 Gasket ............................................................................................................ 6
4 1517257 Screw ............................................................................................................. 12

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-99


for service procedures.
UNIT CODE G008
EUROPE 12/2013

EXHAUST OUTLET CONNECTION (FIGURE 2-59)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1513885 Clamp ............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-100 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FAN DRIVE (FIGURE 2-60)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
4054896 Support Assembly .......................................................................................... 1
1 4054897 Support ....................................................................................................... 1
2 1512026 Retaining Ring ............................................................................................ 2
3 1512027 Capscrew ................................................................................................... 1
4 1512025 Hub ............................................................................................................. 1
5 1512015 Ball Bearing ................................................................................................ 1
6 ..... Hub ............................................................................................................. 1
7 1512029 Screw ............................................................................................................. 4
8 1513727 Fan Pulley ...................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-101


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FAN DRIVE MOUNTING (FIGURE 2-61)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4012408 Plate ............................................................................................................... 1
2 1511977 Capscrew ....................................................................................................... 4

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-102 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-103


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FLYWHEEL HOUSING (FIGURE 2-62)


STAGE 3B ENGINE

2-104 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FLYWHEEL HOUSING
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 ..... Capscrew ....................................................................................................... 2
2 ..... Screw ............................................................................................................. 2
3 ..... Capscrew ....................................................................................................... 9
4 1511981 Capscrew ....................................................................................................... 6
5 ..... Oil Seal ........................................................................................................... 1
6 ..... Flywheel Housing Assy .................................................................................. 1
7 1512046 Plug ............................................................................................................ 1
8 1512047 Fitting ......................................................................................................... 1
9 1512048 O-Ring ........................................................................................................ 1
10 1635256 Plate ........................................................................................................... 1
11 1511970 Capscrew ................................................................................................... 2
12 4022317 Flywheel Housing ....................................................................................... 1
13 1512054 Cover Plate ................................................................................................ 1
14 1512433 Screw ......................................................................................................... 4
1564992
1512049 Seal Kit (Rear Crank) (Includes Seal Installation Tools) ................................ 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-105


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FLYWHEEL (FIGURE 2-63)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1598354 Flywheel Assembly ......................................................................................... 1
1 ..... Flywheel ..................................................................................................... 1
2 1512445 Ring Gear ................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-106 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FLYWHEEL MOUNTING (FIGURE 2-64)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4033283 Capscrew ....................................................................................................... 8

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-107


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FRONT GEAR COVER (FIGURE 2-65)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512111 Capscrew ....................................................................................................... 7
2 1512423 Capscrew ....................................................................................................... 6
3 ..... Oil Seal ........................................................................................................... 1
4 1635266 Ring ................................................................................................................ 2
5 4033331 Cover .............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-108 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL INLET FITTING (FIGURE 2-66)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1584546 Sealing Ring ................................................................................................... 1
2 4033371 Coupling ......................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-109


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEAT SHIELD (FIGURE 2-67)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1635229 Capscrew ....................................................................................................... 2
2 4033357 Heat Shield ..................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-110 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HOSE DRAIN (FIGURE 2-68)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4037118 Coupling ......................................................................................................... 1
2 1644166 Sealing Ring ................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-111


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LUBRICATING OIL PUMP (FIGURE 2-69)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512456 Capscrew ....................................................................................................... 4
2 ..... Oil Pump ......................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-112 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

OIL FILTER (FIGURE 2-70)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1524551 Oil Filter .......................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-113


for service procedures.
UNIT CODE G008
EUROPE 12/2013

OIL PAN (FIGURE 2-71)


STAGE 3B ENGINE (→ PENDING PER ECN 68614-51)

2-114 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

OIL PAN
STAGE 3B ENGINE (→ PENDING PER ECN 68614-51)

ITEM PART NO. DESCRIPTION QTY


4013541 Engine Assy (Stage 3B Engine) ......................................................................... 1
1 ..... Capscrew ....................................................................................................... 2
2 1512111 Capscrew ....................................................................................................... 18
3 1512503 Capscrew ....................................................................................................... 7
4 1635461 Oil Pan Assembly ........................................................................................... 1
5 1635233 Plug ............................................................................................................ 2
6 1635234 Sealing Ring ............................................................................................... 2
7 ..... Oil Pan ....................................................................................................... 1
8 ..... Gasket ............................................................................................................ 1
9 1702106 Gasket ............................................................................................................ 1
10 4033271 Adapter ........................................................................................................... 1
11 ..... Tube ............................................................................................................... 1

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-115


for service procedures.
UNIT CODE G008
EUROPE 12/2013

OIL PAN (FIGURE 2-72)


STAGE 3B ENGINE (PENDING PER ECN 68614-51 →)

ITEM PART NO. DESCRIPTION QTY


4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 ..... Screw ............................................................................................................. 2
2 1512111 Capscrew ....................................................................................................... 18
3 1512328 Capscrew ....................................................................................................... 7
4 1635461 Oil Pan Assembly ........................................................................................... 1
5 1635234 Sealing Ring ............................................................................................... 2
6 1635233 Plug ............................................................................................................ 2
7 ..... Gasket (Oil Suction Connection) .................................................................... 1
8 1702106 Gasket (Oil Pan) ............................................................................................. 1
9 4033271 Adapter ........................................................................................................... 1
10 4084958 Tube ............................................................................................................... 1

NOTE: Refer to plate on engine to determine engine assembly part number.

2-116 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

REAR GEAR HOUSING (FIGURE 2-73)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512111 Capscrew ....................................................................................................... 4
2 1511977 Capscrew ....................................................................................................... 2
3 1511953 Capscrew ....................................................................................................... 1
4 ..... Capscrew ....................................................................................................... 3
5 4033339 Housing .......................................................................................................... 1
5 1661084 Housing ...................................................................................................... 1
6 1635270 Ring (Dowel) .......................................................................................... 2
7 ..... Insert ...................................................................................................... 2
8 1635267 Stud ................................................................................................................ 3

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-117


for service procedures.
UNIT CODE G008
EUROPE 12/2013

REAR GEAR TRAIN ACCESSORY MOUNTING COVER (FIGURE 2-74)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1635367 Gasket ............................................................................................................ 1
2 ..... Plate ............................................................................................................... 1
3 1512418 Capscrew ....................................................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-118 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

STARTER MOTOR AND MOUNTING (FIGURE 2-75)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1588828 Capscrew ....................................................................................................... 2
2 4033323 Motor (Starter) ................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-119


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STUD GROUNDING (FIGURE 2-76)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1661440 Capscrew ....................................................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-120 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

THERMOSTAT (FIGURE 2-77)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1637803
4061623 Thermostat ..................................................................................................... 1
2 1552716 Seal ............................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-121


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TURBOCHARGER (FIGURE 2-78)


STAGE 3B ENGINE

2-122 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TURBOCHARGER
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4037127 Kit-Repair Turbocharger ................................................................................. 1
2 1517069 O-Ring ............................................................................................................ 1
3 4033203 Washer ........................................................................................................... 4
4 1515787 O-Ring ............................................................................................................ 1
5 1513430 O-Ring ............................................................................................................ 1
6 4036276 Gasket ............................................................................................................ 1
7 ..... Sealing Washer .............................................................................................. 4
8 4036234
1661396 Gasket ............................................................................................................ 1
9 1515863 Stud ................................................................................................................ 4
10 1513338 Nut .................................................................................................................. 4
11 4036279 Clip ................................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-123


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TURBOCHARGER PLUMBING (FIGURE 2-79)


STAGE 3B ENGINE

2-124 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TURBOCHARGER PLUMBING
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4033201 Fitting .............................................................................................................. 1
2 ..... O-Ring ........................................................................................................ 1
3 1515898 O-Ring ........................................................................................................ 1
4 1517268 Hose Clamp .................................................................................................... 2
5 4033202 Screw ............................................................................................................. 2
6 4033203 Washer ........................................................................................................... 4
7 1512004 Capscrew ....................................................................................................... 2
8 ..... Expansion Plug .............................................................................................. 1
9 4033213 Screw ............................................................................................................. 2
10 ..... Sealing Washer .............................................................................................. 4
11 4036234
1661396 Gasket ............................................................................................................ 1
12 1702184 Connector Assembly ...................................................................................... 2
13 1513430 O-Ring ........................................................................................................ 1
14 1517069 O-Ring ........................................................................................................ 1
15 4037131 Connector ....................................................................................................... 1
16 4033337 Hose ............................................................................................................... 1
17 4033321 Connector ....................................................................................................... 1
18 4033312 Seal ............................................................................................................ 1
19 4037132 Tube (Coolant Supply) ................................................................................... 1
20 ..... Tube (Coolant Drain) ...................................................................................... 1
21 4037134 Tube (Oil Supply) ........................................................................................... 1
22 4037135 Tube (Oil Drain) .............................................................................................. 1
23 1514571 Seal ............................................................................................................ 2

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-125


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WATER PUMP DRIVE (FIGURE 2-80)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4054903 V-Belt .............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-126 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 2-127


for service procedures.
UNIT CODE G008
EUROPE 12/2013

VALVE COVER (FIGURE 2-81)


STAGE 3B ENGINE

2-128 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

VALVE COVER
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4033218 Cap ................................................................................................................. 2
2 4033219 O-Ring ........................................................................................................ 1
3 4036202 Capscrew And Isolator Set ............................................................................. 1
3 4033220 Isolator ....................................................................................................... 1
4 ..... Capscrew ................................................................................................... 1
5 4033381 Gasket ............................................................................................................ 1
6 4033360 Cover .............................................................................................................. 1
6 1644125 Screw (Self Tapping) .................................................................................. 3
7 ..... Cover .......................................................................................................... 1
8 ..... Baffle .......................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-129


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WATER INTAKE CONNECTION (FIGURE 2-82)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1521938 Capscrew ....................................................................................................... 3
2 1521970 Water Inlet ...................................................................................................... 1
2 1521971 Roll Pin ....................................................................................................... 1
3 ..... Water Inlet .................................................................................................. 1
4 1689641 Plug ................................................................................................................ 1
5 1644095 Fitting .............................................................................................................. 1
6 1694953 Seal ................................................................................................................ 2
7 4037251 Connector ....................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-130 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WATER OUTLET CONNECTION (FIGURE 2-83)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1513792 Capscrew ....................................................................................................... 3
2 4033211 Connector ....................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-131


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WATER PUMP (FIGURE 2-84)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512323 Screw ............................................................................................................. 2
2 4043615 Kit-Repair Water Pump .................................................................................. 1
3 1512322 Sealing Ring ............................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-132 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIFTING BRACKETS (FIGURE 2-85)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512503 Capscrew ....................................................................................................... 4
2 1512328 Capscrew ....................................................................................................... 2
3 ..... Screw ............................................................................................................. 1
4 1661145 Capscrew ....................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 2-133


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIFTING EYES (FIGURE 2-86)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4033212 Bracket (Lifting) .............................................................................................. 1
2 ..... Lifting Bracket ................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

2-134 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

3 FUEL SYSTEM
UNIT CODE G008
12/2013 EUROPE

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR CLEANER AND INTAKE


STAGE 3B ENGINE .................................................................................................................................... 3-4
TIER III ENGINE ......................................................................................................................................... 3-2
AIR INTAKE
TIER III ENGINE ......................................................................................................................................... 3-32
AIR TRANSFER CONNECTION
TIER III ENGINE ......................................................................................................................................... 3-30
FORWARD/REVERSE PEDAL LINKAGE ...................................................................................................... 3-6
FUEL DRAIN PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 3-39
FUEL FILTER
STAGE 3B ENGINE (→ PENDING PER ECN 68614-51) ......................................................................... 3-40
STAGE 3B ENGINE (PENDING PER ECN 68614-51 →) ......................................................................... 3-42
SYSTEM ACCESSORIES - STAGE 3B ENGINE ....................................................................................... 3-36
TIER III ENGINE ......................................................................................................................................... 3-20
FUEL FILTER MOUNTING
STAGE 3B ENGINE .................................................................................................................................... 3-34
FUEL FILTER PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 3-38
TIER III ENGINE ......................................................................................................................................... 3-24
FUEL INJECTOR
TIER III ENGINE ......................................................................................................................................... 3-17
FUEL INJECTOR PLUMBING
TIER III ENGINE ......................................................................................................................................... 3-18
FUEL PLUMBING
TIER III ENGINE ......................................................................................................................................... 3-22
FUEL PUMP
STAGE 3B ENGINE .................................................................................................................................... 3-35
TIER III ENGINE ......................................................................................................................................... 3-28
FUEL SUPPLY PLUMBING
STAGE 3B ENGINE .................................................................................................................................... 3-37
FUEL TANK AND SYSTEM
STAGE 3B ENGINE .................................................................................................................................... 3-14
TIER III ENGINE ......................................................................................................................................... 3-12
FUEL TRANSFER PUMP
TIER III ENGINE ......................................................................................................................................... 3-26
MONOTROL PEDAL ASSEMBLY ................................................................................................................... 3-10
MONOTROL PEDAL LINKAGE ...................................................................................................................... 3-8

©2013 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR CLEANER AND INTAKE (FIGURE 3-1)


TIER III ENGINE

3-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR CLEANER AND INTAKE


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1629082 Pre-Cleaner ........................................................................................................ 1
1 1656996 Clamp (T-Bolt) ................................................................................................ 1
2 1662229 Reducer .............................................................................................................. 1
3 1597449 Capscrew ............................................................................................................ 4
4 1581556 Washer ............................................................................................................... 4
5 1686838 Mounting Plate .................................................................................................... 1
6 302401 Locknut ............................................................................................................... 4
7 287854 Capscrew ............................................................................................................ 6
8 320159 Washer ............................................................................................................... 10
9 1486218 Switch (Vacuum) ................................................................................................. 1
10 1652896 Air Filter .............................................................................................................. 1
10 1690277 Cover .............................................................................................................. 1
10 1688248 Filter Element (Main) ...................................................................................... 1
10 1507235 Filter Element (Inner) ...................................................................................... 1
10 1507233 Label .......................................................................................................... 1
11 1506773 Clamp ................................................................................................................. 2
12 1659600 Tube .................................................................................................................... 1
13 1694077 Bracket ................................................................................................................ 1
14 1659599 Tube .................................................................................................................... 1
15 1391427 Clamp ................................................................................................................. 1
16 1512814 Clamp ................................................................................................................. 1
17 1662228 Hose ................................................................................................................... 1
18 1556465 Clamp ................................................................................................................. 1
a 1515780 Hose ................................................................................................................... 4
a 4013377 Hose Clamp ........................................................................................................ 8

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR CLEANER AND INTAKE (FIGURE 3-2)


STAGE 3B ENGINE

3-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR CLEANER AND INTAKE


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 4017737 Pre-Cleaner ........................................................................................................ 1
2 1597662 Capscrew ............................................................................................................ 2
3 1673754 Washer ............................................................................................................... 4
4 4014282 Seal ..................................................................................................................... 1
5 1670032 Capscrew ............................................................................................................ 2
6 4014176 Tube .................................................................................................................... 1
7 4014177 Tube .................................................................................................................... 1
8 1524553 Hose (Charge Air Cooler) ................................................................................... 4
9 1612634 Clamp ................................................................................................................. 8
10 1629081 Elbow .................................................................................................................. 1
11 1512814 Clamp ................................................................................................................. 1
12 1507362 Clamp ................................................................................................................. 1
13 4014264 Tube .................................................................................................................... 1
14 4008681 Elbow .................................................................................................................. 1
15 4016269 Air Filter Assembly .............................................................................................. 1
15 4024331 Air Filter (Includes Dev Tube, Cap, J-Clips) ................................................... 1
15 4024332 Sensor (Air Filter) ........................................................................................... 1
15 4024328 Filter Element (Primary) ................................................................................. 1
15 4024329 Filter Element (Secondary) ............................................................................. 1
15 4024330 Air Filter (Service Door) .................................................................................. 1
16 1507394 Clamp ................................................................................................................. 2
17 1486218 Switch (Vacuum) ................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FORWARD/REVERSE PEDAL LINKAGE (FIGURE 3-3)

3-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FORWARD/REVERSE PEDAL LINKAGE


ITEM PART NO. DESCRIPTION QTY
1 1558053 Bolt ...................................................................................................................... 1
2 352885 Rubber Pad ......................................................................................................... 1
3 325708 Tube Assy (Pivot) ............................................................................................... 1
4 352499 Pedal (Accelerator) ............................................................................................. 1
5 136749 Screw .................................................................................................................. 1
6 1468323 Washer ............................................................................................................... 1
7 353195 Bumper ............................................................................................................... 1
8 352485 Shaft ................................................................................................................... 1
9 320156 Washer ............................................................................................................... 1
10 1494675 Bracket (Pedal Stop) ........................................................................................... 1
11 15200 Cotter Pin ............................................................................................................ 1
12 353129 Rod ..................................................................................................................... 1
13 320158 Washer ............................................................................................................... 1
14 316835 Nut ...................................................................................................................... 1
15 302401 Locknut ............................................................................................................... 2
16 1558052 Washer ............................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MONOTROL PEDAL LINKAGE (FIGURE 3-4)

3-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MONOTROL PEDAL LINKAGE


ITEM PART NO. DESCRIPTION QTY
1 292523 Capscrew ............................................................................................................ 1
2 320160 Washer ............................................................................................................... 1
3 353141 Tube Assy (Pivot) ............................................................................................... 1
4 1352575 Monotrol Pedal Assembly (FFigure 3-5)............................................................ 1
5 136749 Screw .................................................................................................................. 1
6 1468323 Washer ............................................................................................................... 1
7 353195 Bumper ............................................................................................................... 1
8 352485 Shaft ................................................................................................................... 1
9 320156 Washer ............................................................................................................... 1
10 1494675 Bracket (Pedal Stop) ........................................................................................... 1
11 15200 Cotter Pin ............................................................................................................ 1
12 353129 Rod ..................................................................................................................... 1
13 320158 Washer ............................................................................................................... 1
14 316835 Nut ...................................................................................................................... 1
15 136692 Nut ...................................................................................................................... 2
16 292682 Lockwasher ......................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MONOTROL PEDAL ASSEMBLY (FIGURE 3-5)

3-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MONOTROL PEDAL ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1352575 Monotrol Pedal Assembly ................................................................................... 1
1 353397 Pedal .............................................................................................................. 1
2 135685 Bushing ...................................................................................................... 2
3 220932 Setscrew ......................................................................................................... 2
4 353154 Pin .................................................................................................................. 1
5 353168 Spring ............................................................................................................. 1
6 353441 Magnet Assembly ........................................................................................... 2
6 353422 Magnet ....................................................................................................... 1
7 353432 Nut .............................................................................................................. 1
8 353448 Washer ........................................................................................................... 4
9 57568 O-Ring ............................................................................................................ 8
10 359207 Plate ............................................................................................................... 2
11 353175 Pad Assembly ................................................................................................ 1
11 353231 Plate ........................................................................................................... 1
11 186493 Screw ......................................................................................................... 1
11 15152 Lockwasher ................................................................................................ 1
12 1352090 Switch Assembly ............................................................................................ 1
13 16865 Nut .................................................................................................................. 2
14 53162 Lockwasher .................................................................................................... 2
15 353165 Retainer .......................................................................................................... 1
16 220434 Screw ............................................................................................................. 2
17 114312 Strap Clamp ................................................................................................... 3
18 352969 Screw ............................................................................................................. 6

©2013 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL TANK AND SYSTEM (FIGURE 3-6)


TIER III ENGINE

3-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL TANK AND SYSTEM


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1 293743 Capscrew ............................................................................................................ 6
2 320155 Washer ............................................................................................................... 6
3 1676875 Fuel Sender ........................................................................................................ 1
4 1670487 Fuel Tank Wldmt (H25XMS) ............................................................................... 1
4 1665673 Fuel Tank Wldmt (H25-32XM, H30-32 XMS) ..................................................... 1
5 12827 Fitting .................................................................................................................. 1
6 16764 Fitting .................................................................................................................. 1
7 1502006 Hose Clamp ........................................................................................................ 4
8 1676146 Hose ................................................................................................................... 1
9 136985 Capscrew ............................................................................................................ 2
10 320159 Washer ............................................................................................................... 4
11 298132 Clamp ................................................................................................................. 4
12 1399400 Clamp ................................................................................................................. 2
13 1151378 Fitting .................................................................................................................. 1
13 16485 O-Ring ............................................................................................................ 1
14 222502 Fitting .................................................................................................................. 1
14 16484 O-Ring ............................................................................................................ 1
15 1676147 Hose ................................................................................................................... 1
16 302401 Locknut ............................................................................................................... 2
17 17177 Fitting .................................................................................................................. 1
18 1384669 Drain Valve ......................................................................................................... 1
19 4001858 Spacer ................................................................................................................ 8
20 1569867 Fuel Cap (Non-Locking) ...................................................................................... 1
20 1569866 Fuel Cap (Locking) ............................................................................................. 1
21 1529665 Capscrew ............................................................................................................ 4
22 239503 Nut ...................................................................................................................... 2
23 4070355 Gas Spring .......................................................................................................... 1
24 1670254 Step .................................................................................................................... 1
25 4009754 Cover .................................................................................................................. 1
25 4035928 Cover (Alternate Part) ......................................................................................... 1
26 1450759 Button ................................................................................................................. 3
27 334639 Plug ..................................................................................................................... 2
28 1597449 Capscrew ............................................................................................................ 2
29 1611354 Bushing ............................................................................................................... 2
30 1581851 Washer ............................................................................................................... 2
31 1597444 Capscrew ............................................................................................................ 8
32 4001859 Washer ............................................................................................................... 8
33 4001860 Washer , Rubber ................................................................................................. 8
34 233683 Fitting .................................................................................................................. 1
34 16487 O-Ring ............................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL TANK AND SYSTEM (FIGURE 3-7)


STAGE 3B ENGINE

3-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL TANK AND SYSTEM


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1384669 Drain Valve ......................................................................................................... 1
2 1359667 Fitting .................................................................................................................. 1
3 17177 Fitting .................................................................................................................. 1
4 136985 Capscrew ............................................................................................................ 2
5 1399400 Clamp ................................................................................................................. 2
6 128408 Clamp ................................................................................................................. 2
7 298132 Clamp ................................................................................................................. 2
8 320159 Washer ............................................................................................................... 4
9 302401 Locknut ............................................................................................................... 2
10 302400 Nut ...................................................................................................................... 1
11 4015043 Bracket ................................................................................................................ 1
12 166285 Clamp ................................................................................................................. 1
13 320157 Washer ............................................................................................................... 2
14 136749 Screw .................................................................................................................. 1
15 4048814
292528 Capscrew ............................................................................................................ 1
16 4016818 Fitting .................................................................................................................. 1
17 4026864 Fitting .................................................................................................................. 1
18 4024968 Fitting .................................................................................................................. 1
19 1569616 Hose Clamp ........................................................................................................ 2
20 1501324 Hose ................................................................................................................... 1
21 1686731 Hose ................................................................................................................... 1
22 1676146 Hose ................................................................................................................... 1
23 1502006 Hose Clamp ........................................................................................................ 4
24 4024969 Fitting .................................................................................................................. 3
25 1611349 Fitting .................................................................................................................. 2
26 292529 Capscrew ............................................................................................................ 2
27 320161 Washer ............................................................................................................... 5
28 302402 Locknut ............................................................................................................... 2
29 ..... Fuel Filter ............................................................................................................ 1
30 12827 Fitting .................................................................................................................. 1
31 1597444 Capscrew ............................................................................................................ 8
32 4001859 Washer ............................................................................................................... 8
33 4001860 Washer , Rubber ................................................................................................. 8
34 4001858 Spacer ................................................................................................................ 8
35 1676875 Fuel Sender ........................................................................................................ 1
36 320155 Washer ............................................................................................................... 6
37 293743 Capscrew ............................................................................................................ 6
38 1670487 Fuel Tank Wldmt (H25XMS) ............................................................................... 1
38 1665673 Fuel Tank Wldmt (H30-32XMS, H25-32XM) ...................................................... 1
39 1611354 Bushing ............................................................................................................... 2
40 1581851 Washer ............................................................................................................... 2
41 1597449 Capscrew ............................................................................................................ 2
42 1529665 Capscrew ............................................................................................................ 4
43 1670254 Step .................................................................................................................... 1
44 334639 Plug ..................................................................................................................... 2
45 1450759 Button ................................................................................................................. 3
46 4009754 Cover .................................................................................................................. 1
46 4035928 Cover (Alternate Part) ......................................................................................... 1
47 239503 Nut ...................................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL TANK AND SYSTEM


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


48 4070355 Gas Spring .......................................................................................................... 1
49 233683 Fitting .................................................................................................................. 1
50 1569866 Fuel Cap (Locking) ............................................................................................. 1
50 1569867 Fuel Cap (Non-Locking) ...................................................................................... 1

3-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL INJECTOR (FIGURE 3-8)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1644023 Clamp ............................................................................................................. 6
2 4012453 Injector ............................................................................................................ 6
3 1644122 Capscrew ....................................................................................................... 12

©2013 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL INJECTOR PLUMBING (FIGURE 3-9)


TIER III ENGINE

3-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL INJECTOR PLUMBING


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1614515 Capscrew ....................................................................................................... 3
2 4023965 Retainer .......................................................................................................... 6
3 ..... Label ............................................................................................................... 2
4 1644085 Manifold (Fuel) ............................................................................................... 1
4 4012463 Relief Valve ................................................................................................ 1
4 1635304 Sensor ........................................................................................................ 1
5 1644153 Tube Assy ...................................................................................................... 1
6 1644154 Tube Assy ...................................................................................................... 1
7 1644155 Tube Assy ...................................................................................................... 1
8 ..... Tube ............................................................................................................... 1
9 1644013 Brace .............................................................................................................. 1
10 1644157 Tube Assy ...................................................................................................... 1
11 4013819 Brace .............................................................................................................. 1
12 1661292
4033233 Connector Assembly ...................................................................................... 6

©2013 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL FILTER (FIGURE 3-10)


TIER III ENGINE

3-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL FILTER
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1515845 Screw ............................................................................................................. 2
2 1512328 Capscrew ....................................................................................................... 1
3 1644010 Bracket (Filter) ................................................................................................ 1
4 ..... Decal .............................................................................................................. 1
5 ..... Decal .............................................................................................................. 1
6 ..... Fuel Filter Head Assembly ............................................................................. 1
6 1644066 Filter Head .................................................................................................. 1
7 1635303 Fuel Filter ................................................................................................... 1
8 1644314 Adapter (Filter Head) .................................................................................. 1
9 1643814 Adapter (Filter Head) .................................................................................. 1
10 1644166 Sealing Ring ............................................................................................... 3
11 1644027 Adapter ....................................................................................................... 3
12 4039528
1644048 Fuel Filter ................................................................................................... 1
13 1517010 Plug Assembly ........................................................................................... 3
13 ..... Plug ........................................................................................................ 1
14 ..... O-Ring ................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL PLUMBING (FIGURE 3-11)


TIER III ENGINE

3-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL PLUMBING
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1644047 Elbow Assembly ............................................................................................. 1
2 4013333 Elbow ......................................................................................................... 1
3 1511961 O-Ring ........................................................................................................ 1
4 1514382 Screw ............................................................................................................. 1
5 1635279 Check Valve ................................................................................................... 1
6 1511998 Sealing Ring ................................................................................................... 3
7 1644166 Sealing Ring ................................................................................................... 7
8 1644146 Tube Assy ...................................................................................................... 1
9 1644145 Tube Assy ...................................................................................................... 1
10 1514371 Capscrew ....................................................................................................... 3

©2013 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL FILTER PLUMBING (FIGURE 3-12)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1513749 Capscrew ....................................................................................................... 1
2 1644012 Brace .............................................................................................................. 1
3 1644151 Tube Assy (Fuel Supply) ................................................................................ 1
4 1644150 Tube Assy (Fuel Supply) ................................................................................ 1

3-24 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL TRANSFER PUMP (FIGURE 3-13)


TIER III ENGINE

3-26 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL TRANSFER PUMP


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
4018754 Fuel Pump Assembly ..................................................................................... 1
1 1644075 Isolator ....................................................................................................... 2
2 ..... Pump .......................................................................................................... 1
3 1644018 Bracket ........................................................................................................... 2
4 4018752 Washer ........................................................................................................... 2
5 1644166 Sealing Ring ................................................................................................... 6
6 4012434 Tube ............................................................................................................... 1
7 1644148 Tube Assy (Fuel Supply) ................................................................................ 1
8 4018753 Check Valve ................................................................................................... 1
9 1514371 Capscrew ....................................................................................................... 2
10 1512051 Capscrew ....................................................................................................... 4
11 1644035 Cooler (Electronic Control) ............................................................................. 1
12 1644028 Adapter ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 3-27


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL PUMP (FIGURE 3-14)


TIER III ENGINE

3-28 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL PUMP
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 4013332 Capscrew ....................................................................................................... 1
2 ..... Sealing Ring ................................................................................................... 3
3 1644027 Adapter ........................................................................................................... 3
4 1517033 Dowel Pin ....................................................................................................... 1
5 ..... Lockwasher .................................................................................................... 1
6 ..... Plug ................................................................................................................ 1
7 ..... O-Ring ............................................................................................................ 1
8 1517046 O-Ring ............................................................................................................ 1
9 ..... Nut .................................................................................................................. 1
10 1512029 Screw ............................................................................................................. 7
11 1644126 Capscrew ....................................................................................................... 4
12 ..... Seal ................................................................................................................ 1
13 1588728 Hub (Distributor Drive) .................................................................................... 1
14 4018821 Fuel Pump Body ............................................................................................. 1
15 ..... Fuel Pump ...................................................................................................... 1
16 ..... Pump Head .................................................................................................... 1
17 ..... Gasket ............................................................................................................ 1
18 1643815 Adapter Assembly .......................................................................................... 1
19 ..... Actuator ...................................................................................................... 1
20 ..... Screw ......................................................................................................... 3
21 1644052 Gasket (Fuel Pump) ....................................................................................... 1
22 1644141 Pump Tappet .................................................................................................. 2
a 1650567 Gasket (Cover Plate) ...................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 3-29


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR TRANSFER CONNECTION (FIGURE 3-15)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1513191 Fitting .............................................................................................................. 2
2 1515787 O-Ring ............................................................................................................ 1
3 1515785 Pipe ................................................................................................................ 1
4 1649346 Clamp ............................................................................................................. 1

3-30 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 3-31


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR INTAKE (FIGURE 3-16)


TIER III ENGINE

3-32 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR INTAKE
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1568692 Clamp ............................................................................................................. 1
2 1612790 O-Ring ............................................................................................................ 1
3 4012441 Pipe (Air Intake) .............................................................................................. 1
4 1612791 Adapter (Air Intake) ........................................................................................ 1
5 1512423 Capscrew ....................................................................................................... 13
6 1644038 Cover (Intake Manifold) .................................................................................. 1
7 4012341 Heater ............................................................................................................. 1
8 1643865 Gasket ............................................................................................................ 1
9 1514535 Screw (M8 x 1.25 x 80) .................................................................................. 2
10 1644118 Capscrew (M8 x 1.25 x 160) .......................................................................... 2
11 1644121 Capscrew ....................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 3-33


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL FILTER MOUNTING (FIGURE 3-17)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 ..... Capscrew ....................................................................................................... 1
2 1512111 Capscrew ....................................................................................................... 4

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

3-34 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL PUMP (FIGURE 3-18)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1513712 Nut .................................................................................................................. 3
2 1635267 Stud ................................................................................................................ 3
3 1635276 Gear ............................................................................................................... 1
4 ..... Fuel Pump ...................................................................................................... 1
5 1635348 Nut .................................................................................................................. 1
6 4033332 Spring Washer ................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 3-35


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL FILTER (FIGURE 3-19)


SYSTEM ACCESSORIES — STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1703492 Wire Harness .................................................................................................. 1
2 4033281 Fuel Filter ....................................................................................................... 1
2 4033254 Fuel Filter (With Water Separator) ............................................................. 1
3 4033282 Filter Head .................................................................................................. 1
4 ..... Adapter (Filter Head) .................................................................................. 1
5 4033225 Plug ................................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

3-36 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL SUPPLY PLUMBING (FIGURE 3-20)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4033232 Capscrew ....................................................................................................... 2
2 ..... Capscrew ....................................................................................................... 1
3 4033274 Tube ............................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 3-37


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL FILTER PLUMBING (FIGURE 3-21)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 ..... Sealing Washer .............................................................................................. 4
2 ..... Fuel Supply Tube ........................................................................................... 1
3 ..... Fuel Supply Tube ........................................................................................... 1
4 ..... Connector ....................................................................................................... 1
5 ..... Connector ....................................................................................................... 2
6 4033266 Clamp ............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

3-38 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL DRAIN PLUMBING (FIGURE 3-22)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1587586 Clip ................................................................................................................. 1
2 ..... Banjo Screw ................................................................................................... 1
3 1512051 Capscrew ....................................................................................................... 1
4 1635279 Check Valve ................................................................................................... 1
5 1584546 Sealing Ring ................................................................................................... 1
6 ..... Sealing Washer .............................................................................................. 5
7 ..... Fuel Drain Tube .............................................................................................. 1
8 ..... Fuel Drain Tube .............................................................................................. 1
9 ..... Banjo Screw ................................................................................................... 1
10 ..... Fuel Drain Tube .............................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 3-39


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL FILTER (FIGURE 3-23)


STAGE 3B ENGINE (→ PENDING PER ECN 68614-51)

3-40 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FUEL FILTER
STAGE 3B ENGINE (→ PENDING PER ECN 68614-51)

ITEM PART NO. DESCRIPTION QTY


4013541 Engine Assy ........................................................................................................ 1
4033299 Fuel Filter Assembly ....................................................................................... 1
1 ..... Threaded Plug ............................................................................................ 2
2 ..... O-Ring ................................................................................................... 2
3 1694952 Filter Head .................................................................................................. 1
4 1637819 Adapter ....................................................................................................... 1
5 4033253 Fuel Filter (Main Filter) ............................................................................... 1
6 ..... Seal ............................................................................................................ 1
7 4033278 Tube Brace Assembly .................................................................................... 1
7 ..... Tube Brace ................................................................................................. 1
8 1702100 Clip ............................................................................................................. 1
9 4033267 Clip ............................................................................................................. 2
10 4033365 Support ........................................................................................................... 1
11 1644120 Capscrew ....................................................................................................... 1
12 1513712 Nut .................................................................................................................. 1
13 1565007 Capscrew ....................................................................................................... 1

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 3-41


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FUEL FILTER (FIGURE 3-24)


STAGE 3B ENGINE (PENDING PER ECN 68614-51 →)

ITEM PART NO. DESCRIPTION QTY


4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1513712 Nut .................................................................................................................. 1
2 ..... Screw ............................................................................................................. 1
3 4036443 Capscrew ....................................................................................................... 1
4 4033278 Tube Brace Assembly .................................................................................... 1
5 4033267 Clip ............................................................................................................. 2
6 1702100 Clip ............................................................................................................. 1
7 4033365 Support ........................................................................................................... 1
8 4084959 Fuel Filter Assembly ....................................................................................... 1
8 4084960 Fuel Filter ................................................................................................... 1
9 ..... Seal ............................................................................................................ 2
10 ..... Plug ............................................................................................................ 2
11 ..... Filter Head .................................................................................................. 1
12 4056513 Screen ........................................................................................................ 1

NOTE: Refer to plate on engine to determine engine assembly part number.

3-42 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

4 ELECTRICAL SYSTEM
UNIT CODE G008
12/2013 EUROPE

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


STAGE 3B ENGINE .................................................................................................................................... 4-190
TIER III ENGINE ......................................................................................................................................... 4-18
BACK-UP ALARM ........................................................................................................................................... 4-186
CONTROL PANEL ASSEMBLY
HEATER ...................................................................................................................................................... 4-187
HEATER AND AIR CONDITIONER (→ 12/2012) ...................................................................................... 4-188
HEATER AND AIR CONDITIONER (12/2012 →) ...................................................................................... 4-189
DIESEL PARTICULATE FILTER
AFTERTREATMENT MODULE DEVICE - STAGE 3B ENGINE ................................................................ 4-196
ELECTRICAL SYSTEM
STAGE 3B ENGINE .................................................................................................................................... 4-8
TIER III ENGINE ......................................................................................................................................... 4-4
ENGINE CONTROL MODULE
STAGE 3B ENGINE .................................................................................................................................... 4-192
ENGINE CONTROL MODULE WIRING
STAGE 3B ENGINE .................................................................................................................................... 4-194
ENGINE CONTROL SYSTEM
TIER III ENGINE ......................................................................................................................................... 4-16
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 4-12
LIGHT SWITCHES .......................................................................................................................................... 4-185
LIGHTS
CAB WORK - HALOGEN ............................................................................................................................ 4-198
CAB WORK - HID ....................................................................................................................................... 4-200
DIRECTIONAL AND MARKER ................................................................................................................... 4-178
FRONT DRIVE ............................................................................................................................................ 4-179
MAST WORK .............................................................................................................................................. 4-180
REAR LED .................................................................................................................................................. 4-182
STROBE ASSEMBLY - WITH CONDENSER ............................................................................................. 4-183
STROBE ASSEMBLY - WITHOUT CONDENSER ..................................................................................... 4-184
RELAYS AND FUSES
STAGE 3B ENGINE .................................................................................................................................... 4-98
TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................................................................................ 4-44
TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ..................................................................... 4-62
TIER III ENGINE (2/2013 →) ..................................................................................................................... 4-80
STARTER MOTOR
TIER III ENGINE ......................................................................................................................................... 4-20
TRANSMISSION CONTROL ........................................................................................................................... 4-14
WIRE HARNESS
ARMREST (→ 2/2013) ............................................................................................................................... 4-22
ARMREST (2/2013 →) ............................................................................................................................... 4-26
CAB LIGHTS ............................................................................................................................................... 4-30
CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................. 4-32
CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ...... 4-48
CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER III ENGINE (2/2013 →) ....................................................... 4-66
CAB SIDE CONSOLE, PAGE 1 OF 4 - STAGE 3B ENGINE ..................................................................... 4-84
CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................. 4-36
CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ...... 4-52
CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER III ENGINE (2/2013 →) ....................................................... 4-70
©2013 HYSTER COMPANY See Service Manual 4-1
for service procedures.
UNIT CODE G008
EUROPE 12/2013

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CAB SIDE CONSOLE, PAGE 2 OF 4 - STAGE 3B ENGINE ..................................................................... 4-88


CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................. 4-40
CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ...... 4-56
CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER III ENGINE (2/2013 →) ....................................................... 4-74
CAB SIDE CONSOLE, PAGE 3 OF 4 - STAGE 3B ENGINE ..................................................................... 4-92
CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ................. 4-42
CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ...... 4-58
CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER III ENGINE (2/2013 →) ....................................................... 4-76
CAB SIDE CONSOLE, PAGE 4 OF 4 - STAGE 3B ENGINE ..................................................................... 4-94
CAB UNDERFLOOR ................................................................................................................................... 4-101
CARRIAGE, DFSSFP ................................................................................................................................. 4-103
CARRIAGE, STD/SS ................................................................................................................................... 4-104
CLOSED CAB ............................................................................................................................................. 4-150
DPF ............................................................................................................................................................. 4-153
ENGINE CONTROL MODULE .................................................................................................................... 4-154
FRONT DRIVE LIGHTS .............................................................................................................................. 4-156
HYDRAULICS ............................................................................................................................................. 4-158
MAST .......................................................................................................................................................... 4-160
MAST - CONTAINER HANDLER ................................................................................................................ 4-162
MAST WORK LIGHTS - MAIN .................................................................................................................... 4-164
MAST WORK LIGHTS - LH ........................................................................................................................ 4-165
MAST WORK LIGHTS - RH ........................................................................................................................ 4-166
OPEN CAB .................................................................................................................................................. 4-167
POWERED CAB TILT ................................................................................................................................. 4-168
PUMP BASE - AUTOMATIC GREASING SYSTEM ................................................................................... 4-169
REAR .......................................................................................................................................................... 4-170
REAR WIPER EXTENSION - CLOSED CAB ............................................................................................. 4-171
SIDE AND INDICATOR LIGHTS ................................................................................................................. 4-172
STEER COLUMN ........................................................................................................................................ 4-173
TAIL LIGHT ................................................................................................................................................. 4-174
WASH PUMPS - CLOSED CAB ................................................................................................................. 4-175
WIRE HARNESS (CHASSIS)
PAGE 1 OF 2 - TIER III ENGINE (→ 2/2013) ............................................................................................ 4-106
PAGE 1 OF 2 - STAGE 3B ENGINE (→ 2/2013) ....................................................................................... 4-128
PAGE 1 OF 4 - TIER III ENGINE (2/2013 →) ............................................................................................ 4-114
PAGE 1 OF 4 - STAGE 3B ENGINE (2/2013 →) ....................................................................................... 4-136
PAGE 2 OF 2 - TIER III ENGINE (→ 2/2013) ............................................................................................ 4-110
PAGE 2 OF 2 - STAGE 3B ENGINE (→ 2/2013) ....................................................................................... 4-132
PAGE 2 OF 4 - TIER III ENGINE (2/2013 →) ............................................................................................ 4-118
PAGE 2 OF 4 - STAGE 3B ENGINE (2/2013 →) ....................................................................................... 4-140
PAGE 3 OF 4 - TIER III ENGINE (2/2013 →) ............................................................................................ 4-122
PAGE 3 OF 4 - STAGE 3B ENGINE (2/2013 →) ....................................................................................... 4-144
PAGE 4 OF 4 - TIER III ENGINE (2/2013 →) ............................................................................................ 4-126
PAGE 4 OF 4 - STAGE 3B ENGINE (2/2013 →) ....................................................................................... 4-148
WIRE HARNESS AND SWITCH ASSEMBLY
MONOTROL PEDAL ................................................................................................................................... 4-176

4-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ELECTRICAL SYSTEM (FIGURE 4-1)


TIER III ENGINE

4-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

ELECTRICAL SYSTEM
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1 302402 Locknut ............................................................................................................... 1
2 320161 Washer ............................................................................................................... 2
3 1669105 Cable Assy .......................................................................................................... 1
3 806428 E-Ring ............................................................................................................ 2
4 292527 Capscrew ............................................................................................................ 1
5 129563 Strap Clamp ........................................................................................................ 36
6 370009 Boot .................................................................................................................... 1
7 1652018 Pressure Sender (Engine Oil) ............................................................................. 1
8 137852 Strap Clamp ........................................................................................................ 28
9 a 1696210 Wire Harness (Chassis) (FFigure 4-34, FFigure 4-35)..................................... 1
9 b 4056904 Wire Harness (Chassis) ...................................................................................... 1
10 302400 Nut ...................................................................................................................... 1
11 320157 Washer ............................................................................................................... 4
12 153069 Clamp ................................................................................................................. 1
13 176640 Bolt ...................................................................................................................... 1
14 1696211 Wire Harness (Hydraulics) (FFigure 4-50)......................................................... 1
15 1617615 Fuse Holder ........................................................................................................ 3
16 320156 Washer ............................................................................................................... 10
17 292501 Capscrew ............................................................................................................ 10
18 1669108 Battery Cable Assembly ..................................................................................... 1
18 117970 Battery Cable .................................................................................................. AR
18 148789 Terminal ......................................................................................................... 1
18 117971 Terminal ......................................................................................................... 1
19 1669107 Battery Cable Assembly ..................................................................................... 1
19 1357269 Battery Cable .................................................................................................. AR
19 148795 Terminal ......................................................................................................... 1
19 117971 Terminal ......................................................................................................... 1
20 1617617 Fuse (125 Amp) .................................................................................................. 2
21 1617618 Fuse (100 Amp) .................................................................................................. 1
22 1597595 Jumper ................................................................................................................ 1
22 806426 E-Ring ............................................................................................................ 1
22 1354497 E-Ring ............................................................................................................ 1
23 1627709 Jumper ................................................................................................................ 2
23 806426 E-Ring ............................................................................................................ 1
23 1354497 E-Ring ............................................................................................................ 1
24 1698655 Wire Harness ...................................................................................................... 1
24 806426 E-Ring ............................................................................................................ 2
25 4601412 Fuse Box ............................................................................................................. 1
25 1402923 Connector ....................................................................................................... 1
25 4602857 Label ............................................................................................................... 1
26 4002122 Battery Cable ...................................................................................................... 1
26 1357269 Battery Cable .................................................................................................. AR
26 148792 Terminal ......................................................................................................... 1
26 148795 Terminal ......................................................................................................... 1
26 321158 Boot ................................................................................................................ 1
27 136749 Screw .................................................................................................................. 1
28 1307121 Switch (Magnetic, 24V) ....................................................................................... 2
29 1459392 Trim ..................................................................................................................... 2
30 4009751 Panel Assembly (Shown) .................................................................................... 1
30 4035925 Panel Assembly (Alternate Part) (Not Shown) .................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ELECTRICAL SYSTEM
TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


30 1606425 Nut .................................................................................................................. 1
30 1616798 Nut .................................................................................................................. 10
31 1324517 Switch (Disconnect) ............................................................................................ 1
31 4035923 Switch , Lockable (Alternate Part) ...................................................................... 1
32 4027501 Boot .................................................................................................................... 1
33 4027500 Boot .................................................................................................................... 2
34 1608761 Battery Cable ...................................................................................................... 1
34 1357269 Battery Cable .................................................................................................. AR
34 148779 Terminal ......................................................................................................... 1
34 148778 Terminal ......................................................................................................... 1
35 1399332 Start Battery Wet ................................................................................................ 2
36 1646805 Link ..................................................................................................................... 1
37 320160 Washer ............................................................................................................... 1
38 302401 Locknut ............................................................................................................... 1
39 1691724 Battery Hold Down .............................................................................................. 1
40 302398 Locknut ............................................................................................................... 2
41 320155 Washer ............................................................................................................... 5
42 1585160 Lever (Lockable Disconnect Switch) ................................................................... 1
43 2044515 Capscrew ............................................................................................................ 2
44 1668708 Wire Harness (Rear) (FFigure 4-59).................................................................. 1
45 2072354 Capscrew ............................................................................................................ 1
46 1356947 Strap ................................................................................................................... 1
47 292681 Lockwasher ......................................................................................................... 1
48 136681 Capscrew ............................................................................................................ 1
49 927286 Strap Clamp ........................................................................................................ 5
50 1627991 Switch (Brake Temperature) ............................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 68653 b PENDING PER ECN 68653 →

4-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ELECTRICAL SYSTEM (FIGURE 4-2)


STAGE 3B ENGINE

4-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

ELECTRICAL SYSTEM
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 302402 Locknut ............................................................................................................... 1
2 320161 Washer ............................................................................................................... 2
3 1669105 Cable Assy .......................................................................................................... 1
3 806428 E-Ring ............................................................................................................ 2
4 292527 Capscrew ............................................................................................................ 1
5 129563 Strap Clamp ........................................................................................................ 38
6 370009 Boot .................................................................................................................... 1
7 1652018 Pressure Sender (Engine Oil) ............................................................................. 1
8 137852 Strap Clamp ........................................................................................................ 29
9 a 1696210 Wire Harness (Chassis) (FFigure 4-40, FFigure 4-41)..................................... 1
9 b 4056534 Wire Harness (Chassis) ...................................................................................... 1
10 302400 Nut ...................................................................................................................... 1
11 320157 Washer ............................................................................................................... 4
12 153069 Clamp ................................................................................................................. 1
13 176640 Bolt ...................................................................................................................... 1
14 1696211 Wire Harness (Hydraulics) (FFigure 4-50)......................................................... 1
15 1617615 Fuse Holder ........................................................................................................ 3
16 320156 Washer ............................................................................................................... 10
17 292501 Capscrew ............................................................................................................ 8
18 1669108 Battery Cable Assembly ..................................................................................... 1
18 117970 Battery Cable .................................................................................................. AR
18 148789 Terminal ......................................................................................................... 1
18 117971 Terminal ......................................................................................................... 1
19 1669107 Battery Cable Assembly ..................................................................................... 1
19 1357269 Battery Cable .................................................................................................. AR
19 148795 Terminal ......................................................................................................... 1
19 117971 Terminal ......................................................................................................... 1
20 1617617 Fuse (125 Amp) .................................................................................................. 2
21 1617618 Fuse (100 Amp) .................................................................................................. 1
22 1597595 Jumper ................................................................................................................ 1
22 806426 E-Ring ............................................................................................................ 1
22 1354497 E-Ring ............................................................................................................ 1
23 1627709 Jumper ................................................................................................................ 2
23 806426 E-Ring ............................................................................................................ 1
23 1354497 E-Ring ............................................................................................................ 1
24 1698655 Wire Harness ...................................................................................................... 1
24 806426 E-Ring ............................................................................................................ 2
25 4016657 Fuse Box ............................................................................................................. 1
25 1402923 Connector ....................................................................................................... 1
25 4602857 Label ............................................................................................................... 1
26 4002122 Battery Cable ...................................................................................................... 1
26 1357269 Battery Cable .................................................................................................. AR
26 148792 Terminal ......................................................................................................... 1
26 148795 Terminal ......................................................................................................... 1
26 321158 Boot ................................................................................................................ 1
27 136749 Screw .................................................................................................................. 1
28 1307121 Switch (Magnetic, 24V) ....................................................................................... 2
29 1459392 Trim ..................................................................................................................... 2
30 4009751 Panel Assembly .................................................................................................. 1
30 1606425 Nut .................................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ELECTRICAL SYSTEM
STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


30 1616798 Nut .................................................................................................................. 10
31 1324517 Switch (Disconnect) ............................................................................................ 1
32 4027501 Boot .................................................................................................................... 1
33 4027500 Boot .................................................................................................................... 2
34 1608761 Battery Cable ...................................................................................................... 1
34 1357269 Battery Cable .................................................................................................. AR
34 148779 Terminal ......................................................................................................... 1
34 148778 Terminal ......................................................................................................... 1
35 1399332 Start Battery Wet ................................................................................................ 2
36 1646805 Link ..................................................................................................................... 1
37 320160 Washer ............................................................................................................... 1
38 302401 Locknut ............................................................................................................... 1
39 1691724 Battery Hold Down .............................................................................................. 1
40 302398 Locknut ............................................................................................................... 2
41 320155 Washer ............................................................................................................... 5
42 1585160 Lever (Lockable Disconnect Switch) ................................................................... 1
43 2044515 Capscrew ............................................................................................................ 2
44 1668708 Wire Harness (Rear) (FFigure 4-59).................................................................. 1
45 2072354 Capscrew ............................................................................................................ 1
46 1356947 Strap ................................................................................................................... 1
47 292681 Lockwasher ......................................................................................................... 1
48 136681 Capscrew ............................................................................................................ 1
49 927286 Strap Clamp ........................................................................................................ 8
50 1627991 Switch (Brake Temperature) ............................................................................... 2
51 1512440
302399 Nut ...................................................................................................................... 3
52 4026788 Bracket ................................................................................................................ 1
53 146047 Clamp ................................................................................................................. 1
54 292519 Capscrew ............................................................................................................ 1
55 320159 Washer ............................................................................................................... 1
56 1593327 Spacer ................................................................................................................ 2
57 4042437 Wire Harness (DPF) (FFigure 4-47).................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68653 b PENDING PER ECN 68653 →

4-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

INDICATOR DISPLAY AND CONTROLS (FIGURE 4-3)

4-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

INDICATOR DISPLAY AND CONTROLS


ITEM PART NO. DESCRIPTION QTY
1 1492139 Nut ...................................................................................................................... 23
2 1492140 Washer ............................................................................................................... 18
3 4028467 Screw .................................................................................................................. 19
4 4610155
4616455 Instrument Cluster (Stage 3B Engine) ................................................................ 1
4 4608027 Instrument Cluster (Tier III Engine) ..................................................................... 1
5 1659511 Switch (Park Brake) ............................................................................................ 1
6 1492147 Plate (Park Brake) .............................................................................................. 1
7 1566771 Plate (Ignition) ..................................................................................................... 1
8 1652020 Cover , Console .................................................................................................. 1
9 1601935 Plug ..................................................................................................................... 1
10 379902 Ignition Switch ..................................................................................................... 1
10 1337197 Key Set ........................................................................................................... 1
10 186304 Key ............................................................................................................. 2
11 4000916 Heater Control Panel Assembly (MCC) (FFigure 4-74)..................................... 1
11 b 1702563 Control Panel Assembly, Air Conditioner (MCC) (Heater and Air Conditioner)
(FFigure 4-75)..................................................................................................... 1
11 c 4054234 Control Panel Assembly, Air Conditioner (MCC) (Heater and Air Conditioner)
(FFigure 4-76)..................................................................................................... 1
12 4028468 Screw .................................................................................................................. 4
a 4019000 Switch (Engine Diagnostic) (Stage 3B Engine) .................................................. 1
a 4024343 Switch (Regeneration Initiate/Inhibit) (Stage 3B Engine) .................................... 1

FOOTNOTES:
a Not Illustrated c 12/2012 →
b → 12/2012

©2013 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TRANSMISSION CONTROL (FIGURE 4-4)

4-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TRANSMISSION CONTROL
ITEM PART NO. DESCRIPTION QTY
1 4024399 Label (Fuse Panel) ............................................................................................. 1
2 2104456 Label (Transmission Calibration) ........................................................................ 1
3 1571775 Screw .................................................................................................................. 4
4 320156 Washer ............................................................................................................... 10
5 4009551 Plate .................................................................................................................... 1
6 1598236 Switch (Toggle) ................................................................................................... 1
7 1675884 Switch (Toggle) ................................................................................................... 1
8 4024342 Switch (Key) (Stage 3B Engine) ......................................................................... 1
9 4610025 Label (Engine Mode) (Stage 3B Engine) ............................................................ 1
10 1623188 Bracket (Fuse Holder) ......................................................................................... 1
11 1492167 Trim-Bulk ............................................................................................................ AR
12 b 1688530 Controller , Transmission (APC 211) (TE-17) (Tier III Engine) ........................... 1
12 b 4024334 Controller , Transmission (APC 211) (TE-17) (Stage 3B Engine) ...................... 1
12 c 4055376 Controller , Transmission (APC 216) (Tier III Engine) ........................................ 1
12 c 4055379 Controller , Transmission (APC 216) (Stage 3B Engine, Full Flow) ................... 1
13 1558050 Bracket ................................................................................................................ 1
14 4001207 Screw .................................................................................................................. 4
15 a. . . . . Wire Harness (Cab Side Console) (FFigure 4-16, FFigure 4-17, FFigure
4-18, FFigure 4-19, FFigure 4-20, FFigure 4-26, FFigure 4-27, FFigure
4-28, FFigure 4-29, FFigure 4-30, FFigure 4-21, FFigure 4-22, FFigure
4-23, FFigure 4-24, FFigure 4-25, FFigure 4-11, FFigure 4-12, FFigure
4-13, FFigure 4-14, FFigure 4-15)..................................................................... 1
16 292500 Capscrew ............................................................................................................ 2
17 316834 Nut ...................................................................................................................... 4
18 292501 Capscrew ............................................................................................................ 2
19 1506738 Washer ............................................................................................................... 8
20 2076661 Sensor , 3-Pin (Throttle and Inching) .................................................................. 1
21 1571269 Rod ..................................................................................................................... 1
22 15200 Cotter Pin ............................................................................................................ 4
23 4601753 Shifter (Monotrol) ................................................................................................ 1
23 4601754 Shifter (Forward And Reverse) ........................................................................... 1
24 1623812 Screw (Monotrol) ................................................................................................ 2
24 1558054 Screw (Forward/Reverse Lever) ......................................................................... 2
25 1393781 Back-Up Alarm .................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68653 c PENDING PER ECN 68653 →
b → S/N G008E01656K

©2013 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ENGINE CONTROL SYSTEM (FIGURE 4-5)


TIER III ENGINE

4-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

ENGINE CONTROL SYSTEM


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1644131 Cam Position Sensor ...................................................................................... 1
1 1644128 O-Ring ........................................................................................................ 1
2 1644129 Sensor (Crankshaft Speed and Position) ....................................................... 1
2 1644128 O-Ring ........................................................................................................ 1
3 1517120 Data Plate ....................................................................................................... 1
4 1644123 Capscrew ....................................................................................................... 1
5 1513712 Nut .................................................................................................................. 1
6 1512004 Capscrew ....................................................................................................... 1
7 1565007 Capscrew ....................................................................................................... 2
8 1512111 Capscrew ....................................................................................................... 4
9 1512051 Capscrew ....................................................................................................... 1
10 1514504 Capscrew ....................................................................................................... 1
11 1521876 Screw ............................................................................................................. 3
12 1635325 Wire ................................................................................................................ 1
13 1635277 Isolator ............................................................................................................ 4
14 1635278 Isolator ............................................................................................................ 4
15 1635280 Capscrew ....................................................................................................... 1
16 1644035 Cooler (Electronic Control) ............................................................................. 1
17 1635345 Sensor (Pressure) .......................................................................................... 1
18 1565040
1691873 Sensor Assembly (Temperature) ................................................................... 1
18 1543435 O-Ring ........................................................................................................ 1
19 1661205 Sensor Assembly (Pressure And Temperature) ............................................. 1
19 1635387 O-Ring ........................................................................................................ 1
20 1644133 Sensor (Oil Pressure) ..................................................................................... 1
21 1635421 Electronic Control Module .............................................................................. 1
22 1644152 Tube Assy (Fuel Supply) ................................................................................ 1
23 1644149 Tube Assy (Fuel Supply) ................................................................................ 1
a 1649347 Cover .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ALTERNATOR AND MOUNTING (FIGURE 4-6)


TIER III ENGINE

4-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

ALTERNATOR AND MOUNTING


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1512003 Capscrew ....................................................................................................... 1
2 1644113 Capscrew ....................................................................................................... 3
3 1512006 Capscrew ....................................................................................................... 1
4 1511977 Capscrew ....................................................................................................... 4
5 1511978 Nut .................................................................................................................. 1
6 1644116 Capscrew ....................................................................................................... 1
7 1635262 Drive Shaft ...................................................................................................... 1
8 1516997 Support (Alternator) ........................................................................................ 1
9 1516998 Brace .............................................................................................................. 1
10 4012350 Pulley (Alternator) ........................................................................................... 1
11 1704576 Dust Shield ..................................................................................................... 1
12 1644139 Support (Idler Pulley) ...................................................................................... 1
13 1635337 Idler Pulley ...................................................................................................... 1
14 4020872 Alternator ........................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STARTER MOTOR (FIGURE 4-7)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 4039823 Starter ............................................................................................................. 1

4-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-8)


ARMREST (→ 2/2013)

4-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
ARMREST (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


2110720 Wire Harness (Armrest) ...................................................................................... 1
1 ..... Connector Assembly (CPS81 Armrest, Side Console) .................................. 1
1 1484377 Plug ............................................................................................................ 11
1 1463141 Terminal (Socket) ....................................................................................... 31
1 1330438 Terminal (Socket) ....................................................................................... 5
1 1506883 Clip ............................................................................................................. 1
1 1506881 Cap ............................................................................................................. 1
1 1484554 Connector ................................................................................................... 1
2 1570611 Label (Front Wiper) ........................................................................................ 1
3 1570608 Label (Front) ................................................................................................... 2
4 ..... Connector Assembly (CPS86 Front Wiper Switch) ........................................ 1
4 1484556 Terminal ..................................................................................................... 5
4 1484555 Switch (10-Way) ......................................................................................... 1
5 1570614 Label (Wash) .................................................................................................. 1
6 ..... Connector Assembly (CPS89 Front Washer Switch) ..................................... 1
6 1484556 Terminal ..................................................................................................... 2
6 1484555 Switch (10-Way) ......................................................................................... 1
7 1570612 Label (Rear/Roof Wash Wipe) ....................................................................... 1
8 1570609 Label (Roof) .................................................................................................... 1
9 ..... Connector Assembly (CPS90 Roof Wiper/Washer Switch) ........................... 1
9 1484556 Terminal ..................................................................................................... 4
9 233141 Terminal ..................................................................................................... 1
9 1484555 Switch (10-Way) ......................................................................................... 1
10 1570610 Label (Rear) ................................................................................................... 1
11 ..... Connector Assembly (CPS91 Rear Wiper/Washer Switch) ........................... 1
11 1484555 Switch (10-Way) ......................................................................................... 1
11 233141 Terminal ..................................................................................................... 1
11 1484556 Terminal ..................................................................................................... 4
12 ..... Connector Assembly (TS102 Armrest Ground) .............................................. 1
12 1506885 Ring ............................................................................................................ 1
13 ..... Connector Assembly (CPS113 Lift Lever) ...................................................... 1
13 1493462 Connector ................................................................................................... 1
13 1493464 Connector (Secondary Lock) ..................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 3
14 1497364 Label (Hoist) ................................................................................................... 1
15 ..... Connector Assembly (CPS112 Tilt Lever) ...................................................... 1
15 1493462 Connector ................................................................................................... 1
15 1493464 Connector (Secondary Lock) ..................................................................... 1
15 1463141 Terminal (Socket) ....................................................................................... 3
16 1497365 Label (Tilt) ...................................................................................................... 1
17 ..... Connector Assembly (CPS114 Aux 0 Lever) ................................................. 1
17 1493462 Connector ................................................................................................... 1
17 1493464 Connector (Secondary Lock) ..................................................................... 1
17 1463141 Terminal (Socket) ....................................................................................... 3
18 ..... Connector Assembly (CPS72 Inhibit Aux 1) ................................................... 1
18 1484557 Connector (2 Socket) ................................................................................. 1
18 1497366 Label (Aux 1) .............................................................................................. 1
18 1484558 Connector (Seconday Lock) ....................................................................... 1
18 1463141 Terminal (Socket) ....................................................................................... 2
19 ..... Connector Assembly (CPS09 Aux 1 Lever) ................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
ARMREST (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


19 1493462 Connector ................................................................................................... 1
19 1497366 Label (Aux 1) .............................................................................................. 1
19 1484558 Connector (Seconday Lock) ....................................................................... 1
19 1463141 Terminal (Socket) ....................................................................................... 3
20 ..... Connector Assembly (CPS135 Switches, Joystick) ....................................... 1
20 1541991 Connector ................................................................................................... 1
20 1541992 Connector ................................................................................................... 1
20 1463141 Terminal (Socket) ....................................................................................... 8
21 ..... Connector Assembly (CPS119 Hydraulic Stops) ........................................... 1
21 1484555 Switch (10-Way) ......................................................................................... 1
21 1484556 Terminal ..................................................................................................... 3
22 ..... Connector Assembly (CPS118 Twist Locks) .................................................. 1
22 1484555 Switch (10-Way) ......................................................................................... 1
22 233141 Terminal ..................................................................................................... 1
22 1484556 Terminal ..................................................................................................... 2
23 1570613 Label (Twist Lock) .......................................................................................... 1
24 ..... Connector Assembly (CPS80 Horn Switch, Armrest) .................................... 1
24 1484555 Switch (10-Way) ......................................................................................... 1
24 233141 Terminal ..................................................................................................... 2
25 1570617 Label (Horn Switch) ........................................................................................ 1
26 1607748 Label (Aux 3) .................................................................................................. 1
27 ..... Connector Assembly (CPS138 Aux 3) ........................................................... 1
27 1484555 Switch (10-Way) ......................................................................................... 1
27 233141 Terminal ..................................................................................................... 2
27 1484556 Terminal ..................................................................................................... 1
28 1607747 Label (Aux 2) .................................................................................................. 1
29 ..... Connector Assembly (CPS137 Aux 2) ........................................................... 1
29 1484555 Switch (10-Way) ......................................................................................... 1
29 233141 Terminal ..................................................................................................... 2
29 1484556 Terminal ..................................................................................................... 1
30 ..... Connector Assembly (CRP02 Ops Switch) .................................................... 1
30 1493465 Connector (2 Pin) ....................................................................................... 1
30 1330414 Connector (Secondary Lock) ..................................................................... 1
30 1330437 Terminal (Pin) ............................................................................................. 2
31 ..... Connector Assembly (TS103 Armrest Ground) .............................................. 1
31 1493459 Ring ............................................................................................................ 1
32 ..... Connector Assembly (CRP144 Suspension Seat Cap) ................................. 1
32 1330439 Plug ............................................................................................................ 2
32 1330414 Connector (Secondary Lock) ..................................................................... 1
32 1493465 Connector (2 Pin) ....................................................................................... 1
33 ..... Connector Assembly (CPS144 Suspension Seat) ......................................... 1
33 1330438 Terminal (Socket) ....................................................................................... 2
33 1490243 Connector (Secondary Lock) ..................................................................... 1
33 1490242 Connector (2 Way) ..................................................................................... 1

4-24 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-9)


ARMREST (2/2013 →)

4-26 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
ARMREST (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4618079 Wire Harness (Armrest) ...................................................................................... 1
1 ..... Connector Assembly (CPS81 Armrest, Side Console) .................................. 1
1 1484377 Plug ............................................................................................................ 11
1 1463141 Terminal (Socket) ....................................................................................... 31
1 1330438 Terminal (Socket) ....................................................................................... 5
1 1506883 Clip ............................................................................................................. 1
1 1506881 Cap ............................................................................................................. 1
1 1484554 Connector ................................................................................................... 1
2 1570611 Label (Front Wiper) ........................................................................................ 1
3 1570608 Label (Front) ................................................................................................... 2
4 ..... Connector Assembly (CPS86 Front Wiper Switch) ........................................ 1
4 1484556 Terminal ..................................................................................................... 5
4 1484555 Switch (10-Way) ......................................................................................... 1
5 1570614 Label (Wash) .................................................................................................. 1
6 ..... Connector Assembly (CPS89 Front Washer Switch) ..................................... 1
6 1484556 Terminal ..................................................................................................... 2
6 1484555 Switch (10-Way) ......................................................................................... 1
7 1570612 Label (Rear/Roof Wash Wipe) ....................................................................... 1
8 1570609 Label (Roof) .................................................................................................... 1
9 ..... Connector Assembly (CPS90 Roof Wiper/Washer Switch) ........................... 1
9 1484556 Terminal ..................................................................................................... 4
9 233141 Terminal ..................................................................................................... 1
9 1484555 Switch (10-Way) ......................................................................................... 1
10 1570610 Label (Rear) ................................................................................................... 1
11 ..... Connector Assembly (CPS91 Rear Wiper/Washer Switch) ........................... 1
11 1484555 Switch (10-Way) ......................................................................................... 1
11 233141 Terminal ..................................................................................................... 1
11 1484556 Terminal ..................................................................................................... 4
12 ..... Connector Assembly (TS102 Armrest Ground) .............................................. 1
12 1506885 Ring ............................................................................................................ 1
13 ..... Connector Assembly (CPS113 Lift Lever) ...................................................... 1
13 1493462 Connector ................................................................................................... 1
13 1493464 Connector (Secondary Lock) ..................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 3
14 1497364 Label (Hoist) ................................................................................................... 1
15 ..... Connector Assembly (CPS112 Tilt Lever) ...................................................... 1
15 1493462 Connector ................................................................................................... 1
15 1493464 Connector (Secondary Lock) ..................................................................... 1
15 1463141 Terminal (Socket) ....................................................................................... 3
16 1497365 Label (Tilt) ...................................................................................................... 1
17 ..... Connector Assembly (CPS114 Aux 0 Lever) ................................................. 1
17 1493462 Connector ................................................................................................... 1
17 1493464 Connector (Secondary Lock) ..................................................................... 1
17 1463141 Terminal (Socket) ....................................................................................... 3
18 ..... Connector Assembly (CPS72 Inhibit Aux 1) ................................................... 1
18 1484557 Connector (2 Socket) ................................................................................. 1
18 1497366 Label (Aux 1) .............................................................................................. 1
18 1484558 Connector (Seconday Lock) ....................................................................... 1
18 1463141 Terminal (Socket) ....................................................................................... 2
19 ..... Connector Assembly (CPS09 Aux 1 Lever) ................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
ARMREST (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


19 1493462 Connector ................................................................................................... 1
19 1497366 Label (Aux 1) .............................................................................................. 1
19 1484558 Connector (Seconday Lock) ....................................................................... 1
19 1463141 Terminal (Socket) ....................................................................................... 3
20 ..... Connector Assembly (CPS135 Switches, Joystick) ....................................... 1
20 1525567 Connector ................................................................................................... 1
20 1529046 Connector ................................................................................................... 1
20 1463141 Terminal (Socket) ....................................................................................... 10
20 1484377 Plug ............................................................................................................ 2
21 ..... Connector Assembly (CPS119 Hydraulic Stops) ........................................... 1
21 1484555 Switch (10-Way) ......................................................................................... 1
21 1484556 Terminal ..................................................................................................... 3
22 ..... Connector Assembly (CPS118 Twist Locks) .................................................. 1
22 1484555 Switch (10-Way) ......................................................................................... 1
22 233141 Terminal ..................................................................................................... 1
22 1484556 Terminal ..................................................................................................... 2
23 1570613 Label (Twist Lock) .......................................................................................... 1
24 ..... Connector Assembly (CPS80 Horn Switch, Armrest) .................................... 1
24 1484555 Switch (10-Way) ......................................................................................... 1
24 233141 Terminal ..................................................................................................... 2
25 1570617 Label (Horn Switch) ........................................................................................ 1
26 1607748 Label (Aux 3) .................................................................................................. 1
27 ..... Connector Assembly (CPS138 Aux 3) ........................................................... 1
27 1484555 Switch (10-Way) ......................................................................................... 1
27 233141 Terminal ..................................................................................................... 2
27 1484556 Terminal ..................................................................................................... 1
28 1607747 Label (Aux 2) .................................................................................................. 1
29 ..... Connector Assembly (CPS137 Aux 2) ........................................................... 1
29 1484555 Switch (10-Way) ......................................................................................... 1
29 233141 Terminal ..................................................................................................... 2
29 1484556 Terminal ..................................................................................................... 1
30 ..... Connector Assembly (CRP02 Ops Switch) .................................................... 1
30 1493465 Connector (2 Pin) ....................................................................................... 1
30 1330414 Connector (Secondary Lock) ..................................................................... 1
30 1330437 Terminal (Pin) ............................................................................................. 2
31 ..... Connector Assembly (TS103 Armrest Ground) .............................................. 1
31 1493459 Ring ............................................................................................................ 1
32 ..... Connector Assembly (CRP144 Suspension Seat Cap) ................................. 1
32 1330439 Plug ............................................................................................................ 2
32 1330414 Connector (Secondary Lock) ..................................................................... 1
32 1493465 Connector (2 Pin) ....................................................................................... 1
33 ..... Connector Assembly (CPS144 Suspension Seat) ......................................... 1
33 1330438 Terminal (Socket) ....................................................................................... 2
33 1490243 Connector (Secondary Lock) ..................................................................... 1
33 1490242 Connector (2 Way) ..................................................................................... 1

4-28 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-10)


CAB LIGHTS

4-30 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB LIGHTS

ITEM PART NO. DESCRIPTION QTY


2111603 Wire Harness (Cab Lights) ................................................................................. 1
1 ..... Connector Assembly (CPS65 Cab Lights, LH) ............................................... 1
1 1502625 Connector ................................................................................................... 1
1 1502626 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 5
1 1330439 Plug ............................................................................................................ 3
2 ..... Connector Assembly (CPS45 Inner Flood Light, LH) ..................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
2 1490243 Connector (Secondary Lock) ..................................................................... 1
2 1490242 Connector (2 Way) ..................................................................................... 1
3 ..... Connector Assembly (CPS44 Outer Flood Light, LH) .................................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (TS65 Strobe Light) ...................................................... 1
4 1493444 Terminal ..................................................................................................... 1
4 1493445 Cover (Socket Terminal) ............................................................................ 1
5 ..... Connector Assembly (TS97 Strobe Light) ...................................................... 1
5 1497358 Terminal ..................................................................................................... 1
5 1497287 Cover .......................................................................................................... 1
6 ..... Connector Assembly (CPS43 Rear Drive Lights, LH) .................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-11)


CAB SIDE CONSOLE, PAGE 1 OF 4 — TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

4-32 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 1 OF 4 – TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

ITEM PART NO. DESCRIPTION QTY


2110825 Wire Harness (Side Console) ............................................................................. 1
1 ..... Connector Assembly (CPS21 Transmission J1) ............................................ 1
1 1602433 Connector ................................................................................................... 1
1 1323581 Plug ............................................................................................................ 7
1 1532571 Terminal ..................................................................................................... 11
2 ..... Connector Assembly (CPS27 Transmission J2) ............................................ 1
2 1602432 Connector ................................................................................................... 1
2 1323581 Plug ............................................................................................................ 1
2 1532571 Terminal ..................................................................................................... 29
3 ..... Connector Assembly (CPS34 Transmission Resistors) ................................. 1
3 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
3 1482658 Terminal ..................................................................................................... 4
3 1610954 Seal ............................................................................................................ 4
4 ..... Connector Assembly (CRP34 Transmission Resistors) ................................. 1
4 1610949 Resistor ...................................................................................................... 1
5 ..... Connector Assembly (CPS66 End Resistor) .................................................. 1
5 1484397 Connector (3-Way) ..................................................................................... 1
5 1330439 Plug ............................................................................................................ 1
5 1518112 Terminal (Socket) ....................................................................................... 2
5 1532664 Connector (Secondary Lock) ..................................................................... 1
6 ..... Connector Assembly (CRP66 End Resistor) .................................................. 1
6 1607772 Connector (Termination) ............................................................................ 1
7 ..... Relays (FFigure 4-15)................................................................................... 1
8 ..... Connector Assembly (CPS17 Diode Main Power) ......................................... 1
8 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
8 1482658 Terminal ..................................................................................................... 4
8 1482659 Seal (Rubber) ............................................................................................. 3
8 1610954 Seal ............................................................................................................ 1
9 ..... Connector Assembly (CRP17 Diode Main Power) ......................................... 1
9 1610953 Diode .......................................................................................................... 1
10 ..... Connector Assembly (CRP81 Side Console, Armrest) .................................. 1
10 1484664 Housing ...................................................................................................... 1
10 1484685 Locknut ....................................................................................................... 1
10 1484686 Washer (Spring) ......................................................................................... 1
10 1330437 Terminal (Pin) ............................................................................................. 5
10 1463140 Terminal (Pin) ............................................................................................. 31
10 1484377 Plug ............................................................................................................ 11
11 1484397 Connector (3-Way) ......................................................................................... 3
12 ..... Connector Assembly (CPS105 Side Console, Twist Mod) ............................. 1
12 1493428 Connector (12-Way) ................................................................................... 1
12 1500913 Connector ................................................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 10
12 1330439 Plug ............................................................................................................ 2
13 ..... Connector Assembly (CPS71 Wiper Timer) ................................................... 1
13 1484676 Housing (Socket) ........................................................................................ 1
13 1484556 Terminal ..................................................................................................... 6
14 ..... Connector Assembly (CPS14 Key Switch) ..................................................... 1
14 370728 Connector Body ......................................................................................... 1
14 1484375 Terminal ..................................................................................................... 4
15 ..... Connector Assembly (CPS46 12V Plug) ........................................................ 1

©2013 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 1 OF 4 – TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

ITEM PART NO. DESCRIPTION QTY


15 1465378 Connector Body ......................................................................................... 1
15 1484556 Terminal ..................................................................................................... 4
16 ..... Connector Assembly (CPS116 HVAC Unit) ................................................... 1
16 1489656 Connector (4-Way) ..................................................................................... 1
16 1489657 Connector ................................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 4
17 1570645 Label (12 Volt) ................................................................................................ 1
18 ..... Connector Assembly (CPS96 Map Light) ....................................................... 1
18 1465378 Connector Body ......................................................................................... 1
18 1484556 Terminal ..................................................................................................... 2
19 ..... Connector Assembly (CPS74 Side Console, Rear Wiper) ............................. 1
19 1489656 Connector (4-Way) ..................................................................................... 1
19 1489657 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 4
20 1570644 Label (Rear Wash/Wipe Switch) .................................................................... 1
21 ..... Connector Assembly (CRP63 Side Console, Closed Cab) ............................ 1
21 1484654 Connector (14-Way) ................................................................................... 1
21 1484655 Retainer (Socket) ....................................................................................... 1
21 1482658 Terminal ..................................................................................................... 9
21 1484611 Seal (Blanking) ........................................................................................... 1
21 1484708 Terminal (Socket) ....................................................................................... 4
21 1484595 Seal ............................................................................................................ 4
21 1484597 Seal ............................................................................................................ 9
22 ..... Connector Assembly (CPS117 Side Console, AC) ........................................ 1
22 1502625 Connector ................................................................................................... 1
22 1502626 Connector ................................................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 7
22 1597773 Terminal ..................................................................................................... 1

4-34 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-35


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-12)


CAB SIDE CONSOLE, PAGE 2 OF 4 — TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

4-36 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 2 OF 4 – TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

ITEM PART NO. DESCRIPTION QTY


2110825 Wire Harness (Side Console) ............................................................................. 1
1 1570638 Label (Hazard Light) ....................................................................................... 1
2 ..... Connector Assembly (CPS77 Hazard Switch) ............................................... 1
2 1484675 Switch ......................................................................................................... 1
2 233141 Terminal ..................................................................................................... 8
3 ..... Connector Assembly (CPS47 Beacon and Strobe Switch) ............................ 1
3 1484555 Switch (10-Way) ......................................................................................... 1
3 233141 Terminal ..................................................................................................... 4
4 1570639 Label (Beacon Switch) ................................................................................... 1
5 ..... Connector Assembly (CPS48 Flood and RR Drive Lights Switch) ................. 1
5 1484555 Switch (10-Way) ......................................................................................... 1
5 233141 Terminal ..................................................................................................... 4
6 1497361 Label (Front Worklight Switch) ....................................................................... 1
7 1497362 Label (Rear Worklight Switch) ........................................................................ 1
8 1570641 Label (Roadlight Switch) ................................................................................ 1
9 ..... Connector Assembly (CPS52 Side and Front Lights Switch) ......................... 1
9 1484555 Switch (10-Way) ......................................................................................... 1
9 233141 Terminal ..................................................................................................... 4
10 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
11 ..... Connector Assembly (CPS53 Mast and Attachments Lights Switch) ............ 1
11 1484555 Switch (10-Way) ......................................................................................... 1
11 233141 Terminal ..................................................................................................... 2
12 1500927 Clip ................................................................................................................. 2
13 ..... Connector Assembly (CPS28 Side Console, Wash Pumps) .......................... 1
13 1489656 Connector (4-Way) ..................................................................................... 1
13 1489657 Connector ................................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 4
14 ..... Connector Assembly (CPS70 Engine Shut Down Jumper) ............................ 1
14 1489656 Connector (4-Way) ..................................................................................... 1
14 1489657 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 4
15 ..... Connector Assembly (CRP70 Engine Shut Down Jumper) ........................... 1
15 1489655 Connector (4 Way) ..................................................................................... 1
15 1330437 Terminal (Pin) ............................................................................................. 2
15 1330439 Plug ............................................................................................................ 2
15 1330416 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (CRP35 Aux Signals) ................................................... 1
16 1484666 Housing ...................................................................................................... 1
16 1484685 Locknut ....................................................................................................... 1
16 1484686 Washer (Spring) ......................................................................................... 1
16 1330437 Terminal (Pin) ............................................................................................. 30
16 1330439 Plug ............................................................................................................ 1
17 ..... Connector Assembly (CRP06 Cab Power) .................................................... 1
17 1484665 Housing ...................................................................................................... 1
17 1484685 Locknut ....................................................................................................... 1
17 1484686 Washer (Spring) ......................................................................................... 1
17 1330439 Plug ............................................................................................................ 3
17 1484709 Terminal (Pin) ............................................................................................. 13
18 ..... Connector Assembly (CRP07 Cab Signals) ................................................... 1
18 1484363 Housing (Socket) ........................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 4-37


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 2 OF 4 – TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

ITEM PART NO. DESCRIPTION QTY


18 1484662 Key (Retainer Pin) ...................................................................................... 1
18 1330437 Terminal (Pin) ............................................................................................. 10
18 1330439 Plug ............................................................................................................ 2
18 1463140 Terminal (Pin) ............................................................................................. 45
18 1484377 Plug ............................................................................................................ 1
18 1610945 Terminal ..................................................................................................... 2
19 ..... Connector Assembly (CRP107 DC-DC Convertor) ........................................ 1
19 1514597 Connector ................................................................................................... 1
19 1330439 Plug ............................................................................................................ 4
20 ..... Connector Assembly (CPS107 DC-DC Convertor) ........................................ 1
20 1632865 Connector ................................................................................................... 1
20 1514603 Connector (Lock) ........................................................................................ 1
20 1330439 Plug ............................................................................................................ 1
20 1493434 Terminal (Socket) ....................................................................................... 3
21 ..... Connector Assembly (CPS39 Lights Diode) .................................................. 1
21 1610954 Seal ............................................................................................................ 1
21 1482659 Seal (Rubber) ............................................................................................. 3
21 1482658 Terminal ..................................................................................................... 4
21 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
22 ..... Connector Assembly (CRP39 Lights Diode) .................................................. 1
22 1610953 Diode .......................................................................................................... 1

4-38 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-13)


CAB SIDE CONSOLE, PAGE 3 OF 4 — TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

4-40 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 3 OF 4 – TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

ITEM PART NO. DESCRIPTION QTY


2110825 Wire Harness (Side Console) ............................................................................. 1
1 ..... Connector Assembly (CPS08 Hydraulic Controller) ....................................... 1
1 1698666 Connector (50 Way Socket Housing) ......................................................... 1
1 1507725 Terminal ..................................................................................................... 50
2 ..... Connector Assembly (CPS129 Sped) ............................................................ 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1463194 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 1
2 1518112 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (CRP129 Sped) ............................................................ 1
3 1493466 Connector ................................................................................................... 1
3 1500912 Clip ............................................................................................................. 1
3 1330439 Plug ............................................................................................................ 3
4 1500927 Clip ................................................................................................................. 1
5 ..... Connector Assembly (CPS33 Side Console, Underfloor) .............................. 1
5 1484650 Connector (Socket) .................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 22
5 1330439 Plug ............................................................................................................ 7
5 1597773 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (CPS100 Calibration Switch) ........................................ 1
6 4016844 Connector Body ......................................................................................... 1
6 1484375 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (CPS133 Service Switch) ............................................. 1
7 4016843 Connector Body ......................................................................................... 1
7 1484375 Terminal ..................................................................................................... 5
8 ..... Connector Assembly (TS22 Alternator Pre-Excitation, Positive) .................... 1
8 1610947 Receptacle ................................................................................................. 1
8 1624103 Terminal ..................................................................................................... 1
9 ..... Connector Assembly (TS21 Alternator Pre-Excitation, Negative) .................. 1
9 1610947 Receptacle ................................................................................................. 1
9 1624103 Terminal ..................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-41


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-14)


CAB SIDE CONSOLE, PAGE 4 OF 4 — TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

4-42 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 4 OF 4 – TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

ITEM PART NO. DESCRIPTION QTY


2110825 Wire Harness (Side Console) ............................................................................. 1
1 ..... Connector Assembly (CRP05 Lights Jumper) ................................................ 1
1 1493466 Connector ................................................................................................... 1
1 1330415 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CRP19 Diagnostic Connector) .................................... 1
2 1493466 Connector ................................................................................................... 1
2 1500912 Clip ............................................................................................................. 1
2 1330439 Plug ............................................................................................................ 3
3 ..... Connector Assembly (CPS19 Diagnostic Connector) .................................... 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1323581 Plug ............................................................................................................ 2
3 1330439 Plug ............................................................................................................ 1
3 1532664 Connector (Secondary Lock) ..................................................................... 1
4 ..... CPS50 Fuses (FFigure 4-15)........................................................................ 1
5 ..... CPS37 Fuses (FFigure 4-15)........................................................................ 1
6 ..... CPS51 Fuses (FFigure 4-15)........................................................................ 1
7 ..... CPS109 Fuses (FFigure 4-15)...................................................................... 1
8 ..... Connector Assembly (CRP145 Accessory Socket 24V) ................................ 1
8 1493465 Connector (2 Pin) ....................................................................................... 1
8 1330439 Plug ............................................................................................................ 2
9 ..... Connector Assembly (CPS145 Accessory Socket 24V) ................................ 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1490243 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 2
10 1490245 Clip ................................................................................................................. 3
11 ..... Connector Assembly (TS83 Buzzer) .............................................................. 1
11 1610947 Receptacle ................................................................................................. 1
11 1624103 Terminal ..................................................................................................... 1
12 ..... Connector Assembly (TS82 Buzzer) .............................................................. 1
12 1610947 Receptacle ................................................................................................. 1
12 1624103 Terminal ..................................................................................................... 1
13 ..... Connector Assembly (CRS01 Park Brake Switch) ......................................... 1
13 1561756 Cover (Lower) ............................................................................................ 1
13 1567676 Cover (Upper) ............................................................................................ 1
13 1570606 Strap Clamp ............................................................................................... 1
13 1658852 Two Way Switch Element .......................................................................... 1
13 1484394 Crimp Ferrule ............................................................................................. 4
14 ..... Connector Assembly (CPS94 Instrument Cluster) ......................................... 1
14 1484677 Plug (24-Way) ............................................................................................ 1
14 1484716 Terminal ..................................................................................................... 14

©2013 HYSTER COMPANY See Service Manual 4-43


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RELAYS AND FUSES (FIGURE 4-15)


TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

4-44 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

RELAYS AND FUSES


TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

ITEM PART NO. DESCRIPTION QTY


2110825 Wire Harness (Side Console) ............................................................................. 1
1 1484715 Clip ................................................................................................................. 2
2 1484714 Clip ................................................................................................................. 2
3 1484683 Relay (Base) (CPS62 Main Lights, Flood Lights) ........................................... 1
3 1484683 Relay (Base) .............................................................................................. 1
3 1489960 Relay (24 Volt) ........................................................................................... 2
3 1490249 Connector (1-Way) ..................................................................................... 4
3 1570602 Terminal (Socket) ....................................................................................... 4
4 1484683 Relay (Base) (CPS13 Neutral, Start Inhibit) ................................................... 1
4 1484683 Relay (Base) .............................................................................................. 1
4 1489960 Relay (24 Volt) ........................................................................................... 2
4 1489957 Connector (1-Way) ..................................................................................... 4
4 1570602 Terminal (Socket) ....................................................................................... 4
5 1484683 Relay (Base) (CPS36 Hydraulic Controller, Reverse Lights) ......................... 1
5 1484683 Relay (Base) .............................................................................................. 1
5 1489960 Relay (24 Volt) ........................................................................................... 2
5 1489957 Connector (1-Way) ..................................................................................... 2
5 1490249 Connector (1-Way) ..................................................................................... 2
5 1570602 Terminal (Socket) ....................................................................................... 4
6 1484684 Single Mini Relay Base (CPS16 Main Power Relay) ..................................... 1
6 1484684 Single Mini Relay Base .............................................................................. 1
6 1610946 Relay (24 Volt, 70 Amp) ............................................................................. 1
6 1489957 Connector (1-Way) ..................................................................................... 2
6 1610952 Terminal ..................................................................................................... 2
7 1484683 Relay (Base) (CPS15 Relay AC 3, Ignition) ................................................... 1
7 1484683 Relay (Base) .............................................................................................. 1
7 1489960 Relay (24 Volt) ........................................................................................... 2
7 1389479 Terminal ..................................................................................................... 5
7 1570602 Terminal (Socket) ....................................................................................... 4
8 1484683 Relay (Base) (CPS115 Relay AC 2, Relay AC 1) .......................................... 1
8 1484683 Relay (Base) .............................................................................................. 1
8 1489960 Relay (24 Volt) ........................................................................................... 2
8 1389479 Terminal ..................................................................................................... 5
8 1570602 Terminal (Socket) ....................................................................................... 4
9 1484684 Single Mini Relay Base (CPS76 Flasher Unit) ............................................... 1
9 1484684 Single Mini Relay Base .............................................................................. 1
9 1489957 Connector (1-Way) ..................................................................................... 3
10 1484683 Relay (Base) (CPS120 Twist Locks) .............................................................. 1
10 1484683 Relay (Base) .............................................................................................. 1
10 1489960 Relay (24 Volt) ........................................................................................... 1
10 1489957 Connector (1-Way) ..................................................................................... 2
10 1570602 Terminal (Socket) ....................................................................................... 2
11 1484683 Relay (Base) (CPS108 12V, Override) ........................................................... 1
11 1484683 Relay (Base) .............................................................................................. 1
11 1489960 Relay (24 Volt) ........................................................................................... 2
11 1489957 Connector (1-Way) ..................................................................................... 4
11 1570602 Terminal (Socket) ....................................................................................... 4
12 1484683 Relay (Base) (CPS84 Horn, Seat Switch) ...................................................... 1
12 1484683 Relay (Base) .............................................................................................. 1
12 1489960 Relay (24 Volt) ........................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 4-45


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RELAYS AND FUSES


TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

ITEM PART NO. DESCRIPTION QTY


12 1389479 Terminal ..................................................................................................... 1
12 1489957 Connector (1-Way) ..................................................................................... 3
12 1570602 Terminal (Socket) ....................................................................................... 4
13 ..... CPS37 Fuses ................................................................................................. 1
13 1484681 10 Way Fuse Box ....................................................................................... 1
13 1484682 Secondary Lock ......................................................................................... 1
13 1389479 Terminal ..................................................................................................... 5
13 1489957 Connector (1-Way) ..................................................................................... 9
13 1490249 Connector (1-Way) ..................................................................................... 2
14 370647 Fuse (10 Amp) (Engine Start) ................................................................ 1
15 370646 Fuse (5 Amp) (ECM Ignition) ................................................................. 1
16 1300057 Fuse (7.5 Amp) (Transmission) ............................................................. 1
17 1300057 Fuse (7.5 Amp) (Transmission B+) ........................................................ 1
18 1320669 Fuse (30 Amp) (Hydraulic Controller) .................................................... 1
19 1310630 Fuse (15 Amp) (Attachment Controls) ................................................... 1
20 370646 Fuse (5 Amp) (Park Brake Solenoid) ..................................................... 1
21 370647 Fuse (10 Amp) (Instrumentation) ........................................................... 1
22 ..... CPS51 Fuses ................................................................................................. 1
22 1484681 10 Way Fuse Box ....................................................................................... 1
22 1484682 Secondary Lock ......................................................................................... 1
22 1389479 Terminal ..................................................................................................... 6
22 1489957 Connector (1-Way) ..................................................................................... 6
22 1490249 Connector (1-Way) ..................................................................................... 3
22 1610952 Terminal ..................................................................................................... 2
22 1496884 Terminal (3-Way) ....................................................................................... 1
23 370647 Fuse (10 Amp) (Front Screen Wash Wipe) ........................................... 1
24 370647 Fuse (10 Amp) (Roof Screen Wash Wipe) ............................................ 1
25 370647 Fuse (10 Amp) (Rear Screen Wash Wipe) ............................................ 1
26 370647 Fuse (10 Amp) (Horn) ............................................................................ 1
27 370648 Fuse (20 Amp) (Cab Tilt Power Assist) ................................................. 1
28 1310630 Fuse (15 Amp) (Seat Suspension Compressor) .................................... 1
29 370648 Fuse (20 Amp) (Heater, AC, Ventilation Fan) ........................................ 1
30 1310630 Fuse (15 Amp) (AC Fan 1) .................................................................... 1
31 1310630 Fuse (15 Amp) (AC Fan 2) .................................................................... 1
32 ..... CPS50 Fuses ................................................................................................. 1
32 1484681 10 Way Fuse Box ....................................................................................... 1
32 1484682 Secondary Lock ......................................................................................... 1
32 1389479 Terminal ..................................................................................................... 4
32 1489957 Connector (1-Way) ..................................................................................... 11
32 1490249 Connector (1-Way) ..................................................................................... 5
33 1320669 Fuse (30 Amp) (Flood Lights) ................................................................ 1
34 370646 Fuse (5 Amp) (Strobe Light B+) ............................................................. 1
35 370647 Fuse (10 Amp) (Brake Lights) ................................................................ 1
36 370647 Fuse (10 Amp) (Front Drive Lights) ....................................................... 1
37 370646 Fuse (5 Amp) (Interior Lighting) ............................................................. 1
38 1310630 Fuse (15 Amp) (Mast and Attachment Lights) ....................................... 1
39 370647 Fuse (10 Amp) (Direction Indicators) ..................................................... 1
40 370647 Fuse (10 Amp) (Side and Tail Lights) .................................................... 1
41 370647 Fuse (10 Amp) (Rear Drive Lights) ........................................................ 1
42 370647 Fuse (10 Amp) (Reverse Lights, Alarm, Strobe) .................................... 1

4-46 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

RELAYS AND FUSES


TIER III ENGINE (→ S/N G008E01511 EXC. 01510)

ITEM PART NO. DESCRIPTION QTY


43 ..... CPS109 Fuses ............................................................................................... 1
43 1484681 10 Way Fuse Box ....................................................................................... 1
43 1484682 Secondary Lock ......................................................................................... 1
43 1389479 Terminal ..................................................................................................... 5
43 1489957 Connector (1-Way) ..................................................................................... 8
43 1490249 Connector (1-Way) ..................................................................................... 2
44 370647 Fuse (10 Amp) (Power Socket 12V) ...................................................... 1
45 370647 Fuse (10 Amp) (Radio, CB, Intercom) ................................................... 1
46 370647 Fuse (10 Amp) (Accessory Convertor) .................................................. 1
47 370647 Fuse (10 Amp) (Hazard Lights) ............................................................. 1
48 1337828 Fuse (3 Amp) (12V Relay) ..................................................................... 1
49 370646 Fuse (5 Amp) (Pre-Excitation) ............................................................... 1
50 1310630 Fuse (15 Amp) (Power Socket 24V) ...................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-47


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-16)


CAB SIDE CONSOLE, PAGE 1 OF 4 — TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

4-48 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 1 OF 4 – TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

ITEM PART NO. DESCRIPTION QTY


4028260 Wire Harness (Cab Side Console) ...................................................................... 1
1 ..... Connector Assembly (CPS21 Transmission J1) ............................................ 1
1 1602433 Connector ................................................................................................... 1
1 1323581 Plug ............................................................................................................ 7
1 1532571 Terminal ..................................................................................................... 11
2 ..... Connector Assembly (CPS27 Transmission J2) ............................................ 1
2 1602432 Connector ................................................................................................... 1
2 1323581 Plug ............................................................................................................ 1
2 1532571 Terminal ..................................................................................................... 29
3 ..... Connector Assembly (CPS34 Transmission Resistors) ................................. 1
3 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
3 1482658 Terminal ..................................................................................................... 4
3 1482659 Seal (Rubber) ............................................................................................. 4
4 ..... Insert (CRP34 Transmission Resistors) ......................................................... 1
4 1610949 Resistor ...................................................................................................... 1
5 ..... Connector Assembly (CPS66 End Resistor) .................................................. 1
5 1484397 Connector (3-Way) ..................................................................................... 1
5 1330439 Plug ............................................................................................................ 1
5 1518112 Terminal (Socket) ....................................................................................... 2
5 1532664 Connector (Secondary Lock) ..................................................................... 1
6 ..... Insert (CRP66 End Resistor) .......................................................................... 1
6 1607772 Connector (Termination) ............................................................................ 1
7 ..... Relays (FFigure 4-20)................................................................................... 1
8 ..... Connector Assembly (CPS17 Diode Main Power) ......................................... 1
8 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
8 1482658 Terminal ..................................................................................................... 2
8 1610941 Seal (Dummy) ............................................................................................ 2
8 1482659 Seal (Rubber) ............................................................................................. 2
9 ..... Insert (CRP17 Diode Main Power) ................................................................. 1
9 1610953 Diode .......................................................................................................... 1
10 ..... Connector Assembly (CRP81 Side Console Armrest) ................................... 1
10 1484664 Housing ...................................................................................................... 1
10 1484685 Locknut ....................................................................................................... 1
10 1484686 Washer (Spring) ......................................................................................... 1
10 1330437 Terminal (Pin) ............................................................................................. 5
10 1330439 Plug ............................................................................................................ 1
10 1463140 Terminal (Pin) ............................................................................................. 31
10 1484377 Plug ............................................................................................................ 11
11 1500927 Clip ................................................................................................................. 3
12 ..... Connector Assembly (CPS105 Side Console - Twist Module) ....................... 1
12 1493428 Connector (12-Way) ................................................................................... 1
12 1500913 Connector ................................................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 10
12 1330439 Plug ............................................................................................................ 2
13 ..... Connector Assembly (CPS71 Wiper Timer) ................................................... 1
13 1484676 Housing (Socket) ........................................................................................ 1
13 1484556 Terminal ..................................................................................................... 6
14 ..... Connector Assembly (CPS14 Key Switch) ..................................................... 1
14 370728 Connector Body ......................................................................................... 1
14 1484375 Terminal ..................................................................................................... 4

©2013 HYSTER COMPANY See Service Manual 4-49


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 1 OF 4 – TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

ITEM PART NO. DESCRIPTION QTY


15 ..... Connector Assembly (CPS153 Lubrication Display) ...................................... 1
15 1493462 Connector ................................................................................................... 1
15 1493464 Connector (Secondary Lock) ..................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 3
16 ..... Connector Assembly (CPS46 12V Plug) ........................................................ 1
16 1465378 Connector Body ......................................................................................... 1
16 1484556 Terminal ..................................................................................................... 2
17 1570645 Label (12 Volt) ................................................................................................ 1
18 ..... Connector Assembly (CPS116 HVAC Unit) ................................................... 1
18 1489656 Connector (4-Way) ..................................................................................... 1
18 1489657 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 4
19 ..... Connector Assembly (CPS96 Map Light) ....................................................... 1
19 1465378 Connector Body ......................................................................................... 1
19 1484556 Terminal ..................................................................................................... 2
20 ..... Connector Assembly (CPS74 Side Console - Rear Wiper) ............................ 1
20 1489656 Connector (4-Way) ..................................................................................... 1
20 1489657 Connector ................................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
21 1570644 Label (Rear Wash/Wipe Switch) .................................................................... 1
22 ..... Connector Assembly (CRP63 Side Console - Closed Cab) ........................... 1
22 1484654 Connector (14-Way) ................................................................................... 1
22 1484655 Retainer (Socket) ....................................................................................... 1
22 1482658 Terminal ..................................................................................................... 9
22 1484611 Seal (Blanking) ........................................................................................... 1
22 1484708 Terminal (Socket) ....................................................................................... 4
22 1484595 Seal ............................................................................................................ 4
22 1484597 Seal ............................................................................................................ 9
23 ..... Connector Assembly (CPS117 Side Consol - AC) ......................................... 1
23 1502625 Connector ................................................................................................... 1
23 1502626 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 7
23 1597773 Terminal ..................................................................................................... 1

4-50 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-51


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-17)


CAB SIDE CONSOLE, PAGE 2 OF 4 — TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

4-52 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 2 OF 4 – TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

ITEM PART NO. DESCRIPTION QTY


4028260 Wire Harness (Cab Side Console) ...................................................................... 1
1 1570638 Label (Hazard Light) ....................................................................................... 1
2 ..... Connector Assembly (CPS77 Hazard Switch) ............................................... 1
2 1484675 Switch ......................................................................................................... 1
2 233141 Terminal ..................................................................................................... 8
3 ..... Connector Assembly (CPS47 Beacon/Strobe Switch) ................................... 1
3 1484555 Switch (10-Way) ......................................................................................... 1
3 233141 Terminal ..................................................................................................... 4
4 1570639 Label (Beacon Switch) ................................................................................... 1
5 ..... Connector Assembly (CPS48 Flood/RR Drive Lights Switch) ........................ 1
5 1484555 Switch (10-Way) ......................................................................................... 1
5 233141 Terminal ..................................................................................................... 4
6 1497361 Label (Front Worklight Switch) ....................................................................... 1
7 1497362 Label (Rear Worklight Switch) ........................................................................ 1
8 ..... Connector Assembly (CPS52 Side/Front Lights Switch) ................................ 1
8 1484555 Switch (10-Way) ......................................................................................... 1
8 233141 Terminal ..................................................................................................... 4
9 1570641 Label (Roadlight Switch) ................................................................................ 1
10 ..... Connector Assembly (CPS53 Mast/Attachments Lights Switch) ................... 1
10 1484555 Switch (10-Way) ......................................................................................... 1
10 233141 Terminal ..................................................................................................... 2
11 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
12 1484555 Switch (10-Way) ............................................................................................. 2
13 ..... Connector Assembly (CPS28 Side Console/Wash Pumps) ........................... 1
13 1489656 Connector (4-Way) ..................................................................................... 1
13 1489657 Connector ................................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 4
14 ..... Connector Assembly (CPS70 Engine Shut Down Jumper) ............................ 1
14 1489656 Connector (4-Way) ..................................................................................... 1
14 1489657 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 4
15 ..... Insert (CRP70 Engine Shut Down Jumper) .................................................... 1
15 1489655 Connector (4 Way) ..................................................................................... 1
15 1330416 Connector (Secondary Lock) ..................................................................... 1
15 1330437 Terminal (Pin) ............................................................................................. 2
15 1330439 Plug ............................................................................................................ 2
16 ..... Connector Assembly (CRP35 Auxiliary Signals) ............................................ 1
16 1484666 Housing ...................................................................................................... 1
16 1484685 Locknut ....................................................................................................... 1
16 1484686 Washer (Spring) ......................................................................................... 1
16 1330437 Terminal (Pin) ............................................................................................. 30
16 1330439 Plug ............................................................................................................ 1
17 ..... Connector Assembly (CRP06 Cab Power) .................................................... 1
17 1484665 Housing ...................................................................................................... 1
17 1484685 Locknut ....................................................................................................... 1
17 1484686 Washer (Spring) ......................................................................................... 1
17 1330439 Plug ............................................................................................................ 3
17 1484709 Terminal (Pin) ............................................................................................. 13
18 ..... Connector Assembly (CRP07 Cab Signals) ................................................... 1
18 1484363 Housing (Socket) ........................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 4-53


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 2 OF 4 – TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

ITEM PART NO. DESCRIPTION QTY


18 1484662 Key (Retainer Pin) ...................................................................................... 1
18 1330437 Terminal (Pin) ............................................................................................. 11
18 1330439 Plug ............................................................................................................ 1
18 1463140 Terminal (Pin) ............................................................................................. 45
18 1484377 Plug ............................................................................................................ 1
18 1610945 Terminal ..................................................................................................... 2
19 ..... Connector Assembly (CPS107 DC/DC Converter) ........................................ 1
19 1632865 Connector ................................................................................................... 1
19 1484686 Washer (Spring) ......................................................................................... 1
19 1330439 Plug ............................................................................................................ 1
19 1493434 Terminal (Socket) ....................................................................................... 3
20 ..... Insert (CRP107 DC/DC Converter) ................................................................ 1
20 1514597 Connector ................................................................................................... 1
20 1330439 Plug ............................................................................................................ 4
21 ..... Connector Assembly (CPS39 Lights Diode) .................................................. 1
21 1482659 Seal (Rubber) ............................................................................................. 4
21 1482658 Terminal ..................................................................................................... 4
21 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
22 ..... Insert (CRP39 Lights Diode) .......................................................................... 1
22 1610953 Diode .......................................................................................................... 1

4-54 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-55


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-18)


CAB SIDE CONSOLE, PAGE 3 OF 4 — TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

4-56 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 3 OF 4 – TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

ITEM PART NO. DESCRIPTION QTY


4028260 Wire Harness (Cab Side Console) ...................................................................... 1
1 ..... Connector Assembly (CPS08 Hydraulic Controller) ....................................... 1
1 1698666 Connector (50 Way Socket Housing) ......................................................... 1
1 1507725 Terminal ..................................................................................................... 50
2 ..... Connector Assembly (CPS129 SPED) ........................................................... 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1463194 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 1
2 1518112 Terminal (Socket) ....................................................................................... 2
3 ..... Insert (CRP129 SPED) ................................................................................... 1
3 1493466 Connector ................................................................................................... 1
3 1500912 Clip ............................................................................................................. 1
3 1330439 Plug ............................................................................................................ 3
4 ..... Connector Assembly (CPS100 Calibration Switch) ........................................ 1
4 4016844 Connector Body ......................................................................................... 1
4 1484375 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (CPS133 Service Switch) ............................................. 1
5 4016843 Connector Body ......................................................................................... 1
5 1484375 Terminal ..................................................................................................... 5
6 ..... Connector Assembly (CPS33 Side Console - Underfloor) ............................. 1
6 1484650 Connector (Socket) .................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 22
6 1330439 Plug ............................................................................................................ 7
6 1597773 Terminal ..................................................................................................... 2
7 1500927 Clip ................................................................................................................. 1
8 ..... Connector Assembly (CPS165 Diode Calibration) ......................................... 1
8 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
8 1482658 Terminal ..................................................................................................... 4
8 1482659 Seal (Rubber) ............................................................................................. 1
9 ..... Insert (CRP165 Diode Calibration) ................................................................. 1
9 1610953 Diode .......................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-57


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-19)


CAB SIDE CONSOLE, PAGE 4 OF 4 — TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

4-58 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 4 OF 4 – TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

ITEM PART NO. DESCRIPTION QTY


4028260 Wire Harness (Cab Side Console) ...................................................................... 1
1 ..... Connector Assembly (CRP05 Lights Jumper) ................................................ 1
1 1493466 Connector ................................................................................................... 1
1 1330415 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CPS19 Diagnostic Connector) .................................... 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
2 1330439 Plug ............................................................................................................ 1
2 1532664 Connector (Secondary Lock) ..................................................................... 1
3 ..... Insert (CRP19 Diagnostic Connector) ............................................................ 1
3 1493466 Connector ................................................................................................... 1
3 1500912 Clip ............................................................................................................. 1
3 1330439 Plug ............................................................................................................ 3
4 ..... Connector Assembly (CPS94 Instrument Cluster) ......................................... 1
4 1484677 Plug (24-Way) ............................................................................................ 1
4 1484716 Terminal ..................................................................................................... 14
5 ..... Connector Assembly (CRS01 Park Brake Switch) ......................................... 1
5 1561756 Cover (Lower) ............................................................................................ 1
5 1567676 Cover (Upper) ............................................................................................ 1
5 1570606 Strap Clamp ............................................................................................... 1
5 1658852 Two Way Switch Element .......................................................................... 1
5 1484394 Crimp Ferrule ............................................................................................. 4
6 ..... Connector Assembly (TS82 Buzzer) .............................................................. 1
6 1610947 Receptacle ................................................................................................. 1
6 1624103 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (TS83 Buzzer) .............................................................. 1
7 1610947 Receptacle ................................................................................................. 1
7 1624103 Terminal ..................................................................................................... 1
8 1490245 Clip ................................................................................................................. 3
9 ..... Connector Assembly (CPS145 Accessory Socket 24V) ................................ 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1490243 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 2
10 ..... Insert (CRP145 Accessory Socket 24V) ........................................................ 1
10 1493465 Connector (2 Pin) ....................................................................................... 1
10 1330439 Plug ............................................................................................................ 2
11 ..... Fuses (CPS51 Fuses 21-30) (FFigure 4-20)................................................. 1
11 1484681 10 Way Fuse Box ....................................................................................... 1
11 1484682 Secondary Lock ......................................................................................... 1
11 1389479 Terminal ..................................................................................................... 6
11 1489957 Connector (1-Way) ..................................................................................... 6
11 1490249 Connector (1-Way) ..................................................................................... 2
11 1610952 Terminal ..................................................................................................... 2
11 1496884 Terminal (3-Way) ....................................................................................... 1
12 ..... Fuses (CPS37 Fuses 1-10) (FFigure 4-20)................................................... 1
12 1484681 10 Way Fuse Box ....................................................................................... 1
12 1484682 Secondary Lock ......................................................................................... 1
12 1389479 Terminal ..................................................................................................... 6
12 1489957 Connector (1-Way) ..................................................................................... 10

©2013 HYSTER COMPANY See Service Manual 4-59


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 4 OF 4 – TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

ITEM PART NO. DESCRIPTION QTY


12 1484716 Terminal ..................................................................................................... 2
13 ..... Fuses (CPS50 Fuses 11-20) (FFigure 4-20)................................................. 1
13 1484681 10 Way Fuse Box ....................................................................................... 1
13 1484682 Secondary Lock ......................................................................................... 1
13 1389479 Terminal ..................................................................................................... 4
13 1489957 Connector (1-Way) ..................................................................................... 11
13 1490249 Connector (1-Way) ..................................................................................... 5
14 ..... Fuses (CPS109 Fuses 31-40) (FFigure 4-20)............................................... 1
14 1484681 10 Way Fuse Box ....................................................................................... 1
14 1484682 Secondary Lock ......................................................................................... 1
14 1389479 Terminal ..................................................................................................... 5
14 1489957 Connector (1-Way) ..................................................................................... 8
14 1490249 Connector (1-Way) ..................................................................................... 2

4-60 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-61


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RELAYS AND FUSES (FIGURE 4-20)


TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

4-62 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

RELAYS AND FUSES


TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

ITEM PART NO. DESCRIPTION QTY


4028260 Wire Harness (Cab Side Console) ...................................................................... 1
1 1484715 Clip ................................................................................................................. 2
2 1484714 Clip ................................................................................................................. 2
3 ..... Relays (CPS62 Main Lights/Flood Lights) ...................................................... 1
3 1484683 Relay (Base) .............................................................................................. 1
3 1489960 Relay (24 Volt) ........................................................................................... 2
3 1490249 Connector (1-Way) ..................................................................................... 4
3 1570602 Terminal (Socket) ....................................................................................... 4
4 ..... Relays (CPS13 Neutral/Start Inhibit) .............................................................. 1
4 1484683 Relay (Base) .............................................................................................. 1
4 1489960 Relay (24 Volt) ........................................................................................... 2
4 1489957 Connector (1-Way) ..................................................................................... 4
4 1570602 Terminal (Socket) ....................................................................................... 4
5 ..... Relays (CPS36 Hydraulic Controller/Reverse Lights) .................................... 1
5 1484683 Relay (Base) .............................................................................................. 1
5 1489960 Relay (24 Volt) ........................................................................................... 2
5 1489957 Connector (1-Way) ..................................................................................... 2
5 1490249 Connector (1-Way) ..................................................................................... 2
5 1570602 Terminal (Socket) ....................................................................................... 4
6 ..... Relays (CPS16 Main Power) .......................................................................... 1
6 1484684 Single Mini Relay Base .............................................................................. 1
6 1610946 Relay (24 Volt, 70 Amp) ............................................................................. 1
6 1489957 Connector (1-Way) ..................................................................................... 2
6 1610952 Terminal ..................................................................................................... 2
7 ..... Relays (CPS15 Relay AC 3/Ignition) .............................................................. 1
7 1484683 Relay (Base) .............................................................................................. 1
7 1489960 Relay (24 Volt) ........................................................................................... 1
7 1389479 Terminal ..................................................................................................... 5
7 1570602 Terminal (Socket) ....................................................................................... 4
8 ..... Relays (CPS115 Relay AC 2/Relay AC 1) ..................................................... 1
8 1484683 Relay (Base) .............................................................................................. 1
8 1489960 Relay (24 Volt) ........................................................................................... 2
8 1389479 Terminal ..................................................................................................... 5
8 1570602 Terminal (Socket) ....................................................................................... 4
9 ..... Relays (CPS76 Flasher Unit) ......................................................................... 1
9 1484684 Single Mini Relay Base .............................................................................. 1
9 1489957 Connector (1-Way) ..................................................................................... 3
10 ..... Relays (CPS120 Twistlock) ............................................................................ 1
10 1484683 Relay (Base) .............................................................................................. 1
10 1489960 Relay (24 Volt) ........................................................................................... 1
10 1489957 Connector (1-Way) ..................................................................................... 2
10 1570602 Terminal (Socket) ....................................................................................... 2
11 ..... Relays (CPS108 Override/12V) ..................................................................... 1
11 1484683 Relay (Base) .............................................................................................. 1
11 1489960 Relay (24 Volt) ........................................................................................... 2
11 1489957 Connector (1-Way) ..................................................................................... 4
11 1570602 Terminal (Socket) ....................................................................................... 4
12 ..... Relays (CPS84 Seat Switch/Horn) ................................................................. 1
12 1484683 Relay (Base) .............................................................................................. 1
12 1489960 Relay (24 Volt) ........................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-63


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RELAYS AND FUSES


TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510)

ITEM PART NO. DESCRIPTION QTY


12 1389479 Terminal ..................................................................................................... 1
12 1489957 Connector (1-Way) ..................................................................................... 3
12 1570602 Terminal (Socket) ....................................................................................... 4
13 ..... Fuses (CPS37 Fuses 1-10) ............................................................................ 1
14 370647 Fuse (10 Amp) ........................................................................................... 1
15 370646 Fuse (5 Amp) ............................................................................................. 1
16 370646 Fuse (5 Amp) ............................................................................................. 1
17 1300057 Fuse (7.5 Amp) .......................................................................................... 1
18 1300057 Fuse (7.5 Amp) .......................................................................................... 1
19 1320669 Fuse (30 Amp) ........................................................................................... 1
20 1310630 Fuse (15 Amp) ........................................................................................... 1
21 370646 Fuse (5 Amp) ............................................................................................. 1
22 370647 Fuse (10 Amp) ........................................................................................... 1
23 ..... Fuses (CPS50 Fuses 11-20) .......................................................................... 1
24 1320669 Fuse (30 Amp) ........................................................................................... 1
25 370646 Fuse (5 Amp) ............................................................................................. 1
26 370647 Fuse (10 Amp) ........................................................................................... 1
27 370647 Fuse (10 Amp) ........................................................................................... 1
28 370646 Fuse (5 Amp) ............................................................................................. 1
29 1310630 Fuse (15 Amp) ........................................................................................... 1
30 370647 Fuse (10 Amp) ........................................................................................... 1
31 370647 Fuse (10 Amp) ........................................................................................... 1
32 370647 Fuse (10 Amp) ........................................................................................... 1
33 370647 Fuse (10 Amp) ........................................................................................... 1
34 ..... Fuses (CPS51 Fuses 21-30) .......................................................................... 1
35 370647 Fuse (10 Amp) ........................................................................................... 1
36 370647 Fuse (10 Amp) ........................................................................................... 1
37 370647 Fuse (10 Amp) ........................................................................................... 1
38 370647 Fuse (10 Amp) ........................................................................................... 1
39 370648 Fuse (20 Amp) ........................................................................................... 1
40 1310630 Fuse (15 Amp) ........................................................................................... 1
41 370648 Fuse (20 Amp) ........................................................................................... 1
42 1310630 Fuse (15 Amp) ........................................................................................... 1
43 1310630 Fuse (15 Amp) ........................................................................................... 1
44 ..... Fuses (CPS109 Fuses 31-40) ........................................................................ 1
45 370647 Fuse (10 Amp) ........................................................................................... 1
46 370647 Fuse (10 Amp) ........................................................................................... 1
47 370647 Fuse (10 Amp) ........................................................................................... 1
48 370647 Fuse (10 Amp) ........................................................................................... 1
49 370646 Fuse (5 Amp) ............................................................................................. 1
50 1337828 Fuse (3 Amp) ............................................................................................. 1
51 1310630 Fuse (15 Amp) ........................................................................................... 1

4-64 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-65


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-21)


CAB SIDE CONSOLE, PAGE 1 OF 4 — TIER III ENGINE (2/2013 →)

4-66 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 1 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4032171 Wire Harness (Cab Side Console) ...................................................................... 1
1 ..... Connector Assembly (CPS21 Transmission J1) ............................................ 1
1 1602433 Connector ................................................................................................... 1
1 1323581 Plug ............................................................................................................ 7
1 1532571 Terminal ..................................................................................................... 11
2 ..... Connector Assembly (CPS27 Transmission J2) ............................................ 1
2 1602432 Connector ................................................................................................... 1
2 1323581 Plug ............................................................................................................ 1
2 1532571 Terminal ..................................................................................................... 29
3 ..... Connector Assembly (CPS34 Transmission Resistors) ................................. 1
3 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
3 1482658 Terminal ..................................................................................................... 4
3 1482659 Seal (Rubber) ............................................................................................. 4
4 ..... Insert (CRP34 Transmission Resistors) ......................................................... 1
4 1610949 Resistor ...................................................................................................... 1
5 ..... Connector Assembly (CPS66 End Resistor) .................................................. 1
5 1484397 Connector (3-Way) ..................................................................................... 1
5 1330439 Plug ............................................................................................................ 1
5 1518112 Terminal (Socket) ....................................................................................... 2
5 1532664 Connector (Secondary Lock) ..................................................................... 1
6 ..... Insert (CRP66 End Resistor) .......................................................................... 1
6 1607772 Connector (Termination) ............................................................................ 1
7 ..... Relays ............................................................................................................ 1
8 ..... Connector Assembly (CPS17 Diode Main Power) ......................................... 1
8 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
8 1482658 Terminal ..................................................................................................... 2
8 1610941 Seal (Dummy) ............................................................................................ 2
8 1482659 Seal (Rubber) ............................................................................................. 2
9 ..... Insert (CRP17 Diode Main Power) ................................................................. 1
9 1610953 Diode .......................................................................................................... 1
10 ..... Connector Assembly (CRP81 Side Console Armrest) ................................... 1
10 1484664 Housing ...................................................................................................... 1
10 1484685 Locknut ....................................................................................................... 1
10 1484686 Washer (Spring) ......................................................................................... 1
10 1330437 Terminal (Pin) ............................................................................................. 5
10 1330439 Plug ............................................................................................................ 1
10 1463140 Terminal (Pin) ............................................................................................. 31
10 1484377 Plug ............................................................................................................ 11
11 1500927 Clip ................................................................................................................. 3
12 ..... Connector Assembly (CPS105 Side Console - Twist Module) ....................... 1
12 1493428 Connector (12-Way) ................................................................................... 1
12 1500913 Connector ................................................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 10
12 1330439 Plug ............................................................................................................ 2
13 ..... Connector Assembly (CPS71 Wiper Timer) ................................................... 1
13 1484676 Housing (Socket) ........................................................................................ 1
13 1484556 Terminal ..................................................................................................... 6
14 ..... Connector Assembly (CPS14 Key Switch) ..................................................... 1
14 370728 Connector Body ......................................................................................... 1
14 1484375 Terminal ..................................................................................................... 4

©2013 HYSTER COMPANY See Service Manual 4-67


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 1 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


15 ..... Connector Assembly (CPS153 Lubrication Display) ...................................... 1
15 1493462 Connector ................................................................................................... 1
15 1493464 Connector (Secondary Lock) ..................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 3
16 ..... Connector Assembly (CPS46 12V Plug) ........................................................ 1
16 1465378 Connector Body ......................................................................................... 1
16 1484556 Terminal ..................................................................................................... 2
17 1570645 Label (12 Volt) ................................................................................................ 1
18 ..... Connector Assembly (CPS116 HVAC Unit) ................................................... 1
18 1489656 Connector (4-Way) ..................................................................................... 1
18 1489657 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 4
19 ..... Connector Assembly (CPS96 Map Light) ....................................................... 1
19 1465378 Connector Body ......................................................................................... 1
19 1484556 Terminal ..................................................................................................... 2
20 ..... Connector Assembly (CPS74 Side Console - Rear Wiper) ............................ 1
20 1489656 Connector (4-Way) ..................................................................................... 1
20 1489657 Connector ................................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
21 1570644 Label (Rear Wash/Wipe Switch) .................................................................... 1
22 ..... Connector Assembly (CRP63 Side Console - Closed Cab) ........................... 1
22 1484654 Connector (14-Way) ................................................................................... 1
22 1484655 Retainer (Socket) ....................................................................................... 1
22 1482658 Terminal ..................................................................................................... 9
22 1484611 Seal (Blanking) ........................................................................................... 1
22 1484708 Terminal (Socket) ....................................................................................... 4
22 1484595 Seal ............................................................................................................ 4
22 1484597 Seal ............................................................................................................ 9
23 ..... Connector Assembly (CPS117 Side Consol - AC) ......................................... 1
23 1502625 Connector ................................................................................................... 1
23 1502626 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 7
23 1597773 Terminal ..................................................................................................... 1

4-68 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-69


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-22)


CAB SIDE CONSOLE, PAGE 2 OF 4 — TIER III ENGINE (2/2013 →)

4-70 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 2 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4032171 Wire Harness (Cab Side Console) ...................................................................... 1
1 1570638 Label (Hazard Light) ....................................................................................... 1
2 ..... Connector Assembly (CPS77 Hazard Switch) ............................................... 1
2 1484675 Switch ......................................................................................................... 1
2 233141 Terminal ..................................................................................................... 8
3 ..... Connector Assembly (CPS47 Beacon/Strobe Switch) ................................... 1
3 1484555 Switch (10-Way) ......................................................................................... 1
3 233141 Terminal ..................................................................................................... 4
4 1570639 Label (Beacon Switch) ................................................................................... 1
5 ..... Connector Assembly (CPS48 Flood/RR Drive Lights Switch) ........................ 1
5 1484555 Switch (10-Way) ......................................................................................... 1
5 233141 Terminal ..................................................................................................... 4
6 1497361 Label (Front Worklight Switch) ....................................................................... 1
7 1497362 Label (Rear Worklight Switch) ........................................................................ 1
8 ..... Connector Assembly (CPS52 Side/Front Lights Switch) ................................ 1
8 1484555 Switch (10-Way) ......................................................................................... 1
8 233141 Terminal ..................................................................................................... 4
9 1570641 Label (Roadlight Switch) ................................................................................ 1
10 ..... Connector Assembly (CPS53 Mast/Attachments Lights Switch) ................... 1
10 1484555 Switch (10-Way) ......................................................................................... 1
10 233141 Terminal ..................................................................................................... 2
11 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
12 1484555 Switch (10-Way) ............................................................................................. 2
13 ..... Connector Assembly (CPS28 Side Console/Wash Pumps) ........................... 1
13 1489656 Connector (4-Way) ..................................................................................... 1
13 1489657 Connector ................................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 4
14 ..... Connector Assembly (CPS70 Engine Shut Down Jumper) ............................ 1
14 1489656 Connector (4-Way) ..................................................................................... 1
14 1489657 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 4
15 ..... Insert (CRP70 Engine Shut Down Jumper) .................................................... 1
15 1489655 Connector (4 Way) ..................................................................................... 1
15 1330416 Connector (Secondary Lock) ..................................................................... 1
15 1330437 Terminal (Pin) ............................................................................................. 2
15 1330439 Plug ............................................................................................................ 2
16 ..... Connector Assembly (CRP35 Auxiliary Signals) ............................................ 1
16 1484666 Housing ...................................................................................................... 1
16 1484685 Locknut ....................................................................................................... 1
16 1484686 Washer (Spring) ......................................................................................... 1
16 1330437 Terminal (Pin) ............................................................................................. 27
16 1330439 Plug ............................................................................................................ 1
17 ..... Connector Assembly (CRP06 Cab Power) .................................................... 1
17 1484665 Housing ...................................................................................................... 1
17 1484685 Locknut ....................................................................................................... 1
17 1484686 Washer (Spring) ......................................................................................... 1
17 1330439 Plug ............................................................................................................ 3
17 1484709 Terminal (Pin) ............................................................................................. 13
18 ..... Connector Assembly (CRP07 Cab Signals) ................................................... 1
18 1484363 Housing (Socket) ........................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 4-71


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 2 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


18 1484662 Key (Retainer Pin) ...................................................................................... 1
18 1330437 Terminal (Pin) ............................................................................................. 11
18 1330439 Plug ............................................................................................................ 1
18 1463140 Terminal (Pin) ............................................................................................. 45
18 1484377 Plug ............................................................................................................ 1
18 1610945 Terminal ..................................................................................................... 2
19 ..... Connector Assembly (CPS107 DC/DC Converter) ........................................ 1
19 1632865 Connector ................................................................................................... 1
19 1484686 Washer (Spring) ......................................................................................... 1
19 1330439 Plug ............................................................................................................ 1
19 1493434 Terminal (Socket) ....................................................................................... 3
20 ..... Insert (CRP107 DC/DC Converter) ................................................................ 1
20 1514597 Connector ................................................................................................... 1
20 1330439 Plug ............................................................................................................ 4
21 ..... Connector Assembly (CPS39 Lights Diode) .................................................. 1
21 1482659 Seal (Rubber) ............................................................................................. 4
21 1482658 Terminal ..................................................................................................... 4
21 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
22 ..... Insert (CRP39 Lights Diode) .......................................................................... 1
22 1610953 Diode .......................................................................................................... 1
23 ..... Connector Assembly (CPS01 Diagnostic Switch) .......................................... 1
23 1484555 Switch (10-Way) ......................................................................................... 1
23 233141 Terminal ..................................................................................................... 2
24 ..... Label ............................................................................................................... 1

4-72 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-73


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-23)


CAB SIDE CONSOLE, PAGE 3 OF 4 — TIER III ENGINE (2/2013 →)

4-74 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 3 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4032171 Wire Harness (Cab Side Console) ...................................................................... 1
1 ..... Connector Assembly (CPS08 Hydraulic Controller) ....................................... 1
1 1698666 Connector (50 Way Socket Housing) ......................................................... 1
1 1507725 Terminal ..................................................................................................... 50
2 ..... Connector Assembly (CPS129 SPED) ........................................................... 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1463194 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 1
2 1518112 Terminal (Socket) ....................................................................................... 2
3 ..... Insert (CRP129 SPED) ................................................................................... 1
3 1493466 Connector ................................................................................................... 1
3 4035906 Plug ............................................................................................................ 1
3 1330439 Plug ............................................................................................................ 3
4 ..... Connector Assembly (CPS100 Calibration Switch) ........................................ 1
4 4016844 Connector Body ......................................................................................... 1
4 1484375 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (CPS133 Service Switch) ............................................. 1
5 4016843 Connector Body ......................................................................................... 1
5 1484375 Terminal ..................................................................................................... 5
6 ..... Connector Assembly (CPS33 Side Console - Underfloor) ............................. 1
6 1484650 Connector (Socket) .................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 22
6 1330439 Plug ............................................................................................................ 7
6 1597773 Terminal ..................................................................................................... 2
7 1500927 Clip ................................................................................................................. 1
8 ..... Connector Assembly (CPS165 Diode Calibration) ......................................... 1
8 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
8 1482658 Terminal ..................................................................................................... 4
8 1482659 Seal (Rubber) ............................................................................................. 1
9 ..... Insert (CRP165 Diode Calibration) ................................................................. 1
9 1610953 Diode .......................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-75


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-24)


CAB SIDE CONSOLE, PAGE 4 OF 4 — TIER III ENGINE (2/2013 →)

4-76 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 4 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4032171 Wire Harness (Cab Side Console) ...................................................................... 1
1 ..... Connector Assembly (CRP05 Lights Jumper) ................................................ 1
1 1493466 Connector ................................................................................................... 1
1 1330415 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CPS19 Diagnostic Connector) .................................... 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
2 1330439 Plug ............................................................................................................ 1
2 1532664 Connector (Secondary Lock) ..................................................................... 1
3 ..... Insert (CRP19 Diagnostic Connector) ............................................................ 1
3 1493466 Connector ................................................................................................... 1
3 4035906 Plug ............................................................................................................ 1
3 1330439 Plug ............................................................................................................ 3
4 ..... Connector Assembly (CPS94 Instrument Cluster) ......................................... 1
4 1484677 Plug (24-Way) ............................................................................................ 1
4 1484716 Terminal ..................................................................................................... 14
5 ..... Connector Assembly (CRS01 Park Brake Switch) ......................................... 1
5 1561756 Cover (Lower) ............................................................................................ 1
5 1567676 Cover (Upper) ............................................................................................ 1
5 1570606 Strap Clamp ............................................................................................... 1
5 1658852 Two Way Switch Element .......................................................................... 1
5 1484394 Crimp Ferrule ............................................................................................. 4
6 ..... Connector Assembly (TS82 Buzzer) .............................................................. 1
6 1610947 Receptacle ................................................................................................. 1
6 1624103 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (TS83 Buzzer) .............................................................. 1
7 1610947 Receptacle ................................................................................................. 1
7 1624103 Terminal ..................................................................................................... 1
8 1490245 Clip ................................................................................................................. 3
9 ..... Connector Assembly (CPS145 Accessory Socket 24V) ................................ 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1490243 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 2
10 ..... Insert (CRP145 Accessory Socket 24V) ........................................................ 1
10 4035905 Plug ............................................................................................................ 1
10 1330439 Plug ............................................................................................................ 2
11 ..... Fuses (CPS51 Fuses 21-30) .......................................................................... 1
11 1484681 10 Way Fuse Box ....................................................................................... 1
11 1484682 Secondary Lock ......................................................................................... 1
11 1389479 Terminal ..................................................................................................... 6
11 1489957 Connector (1-Way) ..................................................................................... 6
11 1490249 Connector (1-Way) ..................................................................................... 2
11 1610952 Terminal ..................................................................................................... 2
11 1496884 Terminal (3-Way) ....................................................................................... 1
12 ..... Fuses (CPS37 Fuses 1-10) ............................................................................ 1
12 1484681 10 Way Fuse Box ....................................................................................... 1
12 1484682 Secondary Lock ......................................................................................... 1
12 1389479 Terminal ..................................................................................................... 6
12 1489957 Connector (1-Way) ..................................................................................... 10

©2013 HYSTER COMPANY See Service Manual 4-77


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 4 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


12 1484716 Terminal ..................................................................................................... 2
13 ..... Fuses (CPS50 Fuses 11-20) .......................................................................... 1
13 1484681 10 Way Fuse Box ....................................................................................... 1
13 1484682 Secondary Lock ......................................................................................... 1
13 1389479 Terminal ..................................................................................................... 4
13 1489957 Connector (1-Way) ..................................................................................... 11
13 1490249 Connector (1-Way) ..................................................................................... 5
14 ..... Fuses (CPS109 Fuses 31-40) ........................................................................ 1
14 1484681 10 Way Fuse Box ....................................................................................... 1
14 1484682 Secondary Lock ......................................................................................... 1
14 1389479 Terminal ..................................................................................................... 5
14 1489957 Connector (1-Way) ..................................................................................... 8
14 1490249 Connector (1-Way) ..................................................................................... 2

4-78 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-79


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RELAYS AND FUSES (FIGURE 4-25)


TIER III ENGINE (2/2013 →)

4-80 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

RELAYS AND FUSES


TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4032171 Wire Harness (Cab Side Console) ...................................................................... 1
1 1484715 Clip ................................................................................................................. 2
2 1484714 Clip ................................................................................................................. 2
3 ..... Relays (CPS62 Main Lights/Flood Lights) ...................................................... 1
3 1484683 Relay (Base) .............................................................................................. 1
3 1489960 Relay (24 Volt) ........................................................................................... 2
3 1490249 Connector (1-Way) ..................................................................................... 4
3 1570602 Terminal (Socket) ....................................................................................... 4
4 ..... Relays (CPS13 Neutral/Start Inhibit) .............................................................. 1
4 1484683 Relay (Base) .............................................................................................. 1
4 1489960 Relay (24 Volt) ........................................................................................... 2
4 1489957 Connector (1-Way) ..................................................................................... 4
4 1570602 Terminal (Socket) ....................................................................................... 4
5 ..... Relays (CPS36 Hydraulic Controller/Reverse Lights) .................................... 1
5 1484683 Relay (Base) .............................................................................................. 1
5 1489960 Relay (24 Volt) ........................................................................................... 2
5 1489957 Connector (1-Way) ..................................................................................... 2
5 1490249 Connector (1-Way) ..................................................................................... 2
5 1570602 Terminal (Socket) ....................................................................................... 4
6 ..... Relays (CPS16 Main Power) .......................................................................... 1
6 1484684 Single Mini Relay Base .............................................................................. 1
6 1610946 Relay (24 Volt, 70 Amp) ............................................................................. 1
6 1489957 Connector (1-Way) ..................................................................................... 2
6 1610952 Terminal ..................................................................................................... 2
7 ..... Relays (CPS15 Relay AC 3/Ignition) .............................................................. 1
7 1484683 Relay (Base) .............................................................................................. 1
7 1489960 Relay (24 Volt) ........................................................................................... 2
7 1389479 Terminal ..................................................................................................... 5
7 1570602 Terminal (Socket) ....................................................................................... 4
8 ..... Relays (CPS115 Relay AC 2/Relay AC 1) ..................................................... 1
8 1484683 Relay (Base) .............................................................................................. 1
8 1489960 Relay (24 Volt) ........................................................................................... 2
8 1389479 Terminal ..................................................................................................... 5
8 1570602 Terminal (Socket) ....................................................................................... 4
9 ..... Relays (CPS76 Flasher Unit) ......................................................................... 1
9 1484684 Single Mini Relay Base .............................................................................. 1
9 1489957 Connector (1-Way) ..................................................................................... 3
10 ..... Relays (CPS120 Twistlock) ............................................................................ 1
10 1484683 Relay (Base) .............................................................................................. 1
10 1489960 Relay (24 Volt) ........................................................................................... 1
10 1489957 Connector (1-Way) ..................................................................................... 2
10 1570602 Terminal (Socket) ....................................................................................... 2
11 ..... Relays (CPS108 Override/12V) ..................................................................... 1
11 1484683 Relay (Base) .............................................................................................. 1
11 1489960 Relay (24 Volt) ........................................................................................... 2
11 1489957 Connector (1-Way) ..................................................................................... 4
11 1570602 Terminal (Socket) ....................................................................................... 4
12 ..... Relays (CPS84 Seat Switch/Horn) ................................................................. 1
12 1484683 Relay (Base) .............................................................................................. 1
12 1489960 Relay (24 Volt) ........................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 4-81


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RELAYS AND FUSES


TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


12 1389479 Terminal ..................................................................................................... 1
12 1489957 Connector (1-Way) ..................................................................................... 3
12 1570602 Terminal (Socket) ....................................................................................... 4
13 ..... Fuses (CPS37 Fuses 1-10) ............................................................................ 1
14 370647 Fuse (10 Amp) ........................................................................................... 1
15 370646 Fuse (5 Amp) ............................................................................................. 1
16 370646 Fuse (5 Amp) ............................................................................................. 1
17 1300057 Fuse (7.5 Amp) .......................................................................................... 1
18 1300057 Fuse (7.5 Amp) .......................................................................................... 1
19 1320669 Fuse (30 Amp) ........................................................................................... 1
20 1310630 Fuse (15 Amp) ........................................................................................... 1
21 370646 Fuse (5 Amp) ............................................................................................. 1
22 370647 Fuse (10 Amp) ........................................................................................... 1
23 ..... Fuses (CPS50 Fuses 11-20) .......................................................................... 1
24 1320669 Fuse (30 Amp) ........................................................................................... 1
25 370646 Fuse (5 Amp) ............................................................................................. 1
26 370647 Fuse (10 Amp) ........................................................................................... 1
27 370647 Fuse (10 Amp) ........................................................................................... 1
28 370646 Fuse (5 Amp) ............................................................................................. 1
29 1310630 Fuse (15 Amp) ........................................................................................... 1
30 370647 Fuse (10 Amp) ........................................................................................... 1
31 370647 Fuse (10 Amp) ........................................................................................... 1
32 370647 Fuse (10 Amp) ........................................................................................... 1
33 370647 Fuse (10 Amp) ........................................................................................... 1
34 ..... Fuses (CPS51 Fuses 21-30) .......................................................................... 1
35 370647 Fuse (10 Amp) ........................................................................................... 1
36 370647 Fuse (10 Amp) ........................................................................................... 1
37 370647 Fuse (10 Amp) ........................................................................................... 1
38 370647 Fuse (10 Amp) ........................................................................................... 1
39 370648 Fuse (20 Amp) ........................................................................................... 1
40 1310630 Fuse (15 Amp) ........................................................................................... 1
41 370648 Fuse (20 Amp) ........................................................................................... 1
42 1310630 Fuse (15 Amp) ........................................................................................... 1
43 1310630 Fuse (15 Amp) ........................................................................................... 1
44 ..... Fuses (CPS109 Fuses 31-40) ........................................................................ 1
45 370647 Fuse (10 Amp) ........................................................................................... 1
46 370647 Fuse (10 Amp) ........................................................................................... 1
47 370647 Fuse (10 Amp) ........................................................................................... 1
48 370647 Fuse (10 Amp) ........................................................................................... 1
49 370647 Fuse (10 Amp) ........................................................................................... 1
50 1337828 Fuse (3 Amp) ............................................................................................. 1
51 1310630 Fuse (15 Amp) ........................................................................................... 1

4-82 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-83


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-26)


CAB SIDE CONSOLE, PAGE 1 OF 4 — STAGE 3B ENGINE

4-84 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 1 OF 4 – STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4018669 Wire Harness (Cab Side Console) ...................................................................... 1
b 4056533 Wire Harness (Cab Side Console) (Full Flow) .................................................... 1
1 ..... Connector Assembly (CPS21 Transmission J1) ............................................ 1
1 1602433 Connector ................................................................................................... 1
1 1323581 Plug ............................................................................................................ 8
1 1532571 Terminal ..................................................................................................... 10
2 ..... Connector Assembly (CPS27 Transmission J2) ............................................ 1
2 1602432 Connector ................................................................................................... 1
2 1323581 Plug ............................................................................................................ 2
2 1532571 Terminal ..................................................................................................... 28
3 ..... Connector Assembly (CPS34 Transmission Resistors) ................................. 1
3 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
3 1482658 Terminal ..................................................................................................... 4
3 1482659 Seal (Rubber) ............................................................................................. 4
4 ..... Insert (CRP34 Transmission Resistors) ......................................................... 1
4 1610949 Resistor ...................................................................................................... 1
5 ..... Connector Assembly (CPS66 End Resistor) .................................................. 1
5 1484397 Connector (3-Way) ..................................................................................... 1
5 1330439 Plug ............................................................................................................ 1
5 1518112 Terminal (Socket) ....................................................................................... 2
5 1532664 Connector (Secondary Lock) ..................................................................... 1
6 ..... Insert (CRP66 End Resistor) .......................................................................... 1
6 1607772 Connector (Termination) ............................................................................ 1
7 ..... Relays (FFigure 4-30)................................................................................... 1
8 ..... Connector Assembly (CPS17 Diode Main Power) ......................................... 1
8 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
8 1482658 Terminal ..................................................................................................... 2
8 1610941 Seal (Dummy) ............................................................................................ 2
8 1482659 Seal (Rubber) ............................................................................................. 2
9 ..... Insert (CRP17 Diode Main Power) ................................................................. 1
9 1610953 Diode .......................................................................................................... 1
10 ..... Connector Assembly (CRP81 Side Console Armrest) ................................... 1
10 1484664 Housing ...................................................................................................... 1
10 1484686 Washer (Spring) ......................................................................................... 1
10 1330437 Terminal (Pin) ............................................................................................. 5
10 1463140 Terminal (Pin) ............................................................................................. 31
10 1484377 Plug ............................................................................................................ 11
11 1500927 Clip ................................................................................................................. 3
12 ..... Connector Assembly (CPS105 Side Console - Twist Module) ....................... 1
12 1493428 Connector (12-Way) ................................................................................... 1
12 1500913 Connector ................................................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 16
12 1330439 Plug ............................................................................................................ 2
13 ..... Connector Assembly (CPS71 Wiper Timer) ................................................... 1
13 1484676 Housing (Socket) ........................................................................................ 1
13 1484556 Terminal ..................................................................................................... 6
14 ..... Connector Assembly (CPS14 Key Switch) ..................................................... 1
14 370728 Connector Body ......................................................................................... 1
14 1484375 Terminal ..................................................................................................... 4
15 ..... Connector Assembly (CPS100 Lubrication Display) ...................................... 1

©2013 HYSTER COMPANY See Service Manual 4-85


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 1 OF 4 – STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


15 1493462 Connector ................................................................................................... 1
15 1493464 Connector (Secondary Lock) ..................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 3
16 ..... Connector Assembly (CPS46 12V Plug) ........................................................ 1
16 1465378 Connector Body ......................................................................................... 1
16 1484556 Terminal ..................................................................................................... 2
17 1570645 Label (12 Volt) ................................................................................................ 1
18 ..... Connector Assembly (CPS116 HVAC Unit) ................................................... 1
18 1489656 Connector (4-Way) ..................................................................................... 1
18 1489657 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 4
19 ..... Connector Assembly (CPS96 Map Light) ....................................................... 1
19 1465378 Connector Body ......................................................................................... 1
19 1484556 Terminal ..................................................................................................... 2
20 ..... Connector Assembly (CPS74 Side Console Rear Wiper) .............................. 1
20 1489656 Connector (4-Way) ..................................................................................... 1
20 1489657 Connector ................................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
21 1570644 Label (Rear Wash/Wipe Switch) .................................................................... 1
22 ..... Connector Assembly (CRP63 Side Console - Closed Cab) ........................... 1
22 1484654 Connector (14-Way) ................................................................................... 1
22 1484655 Retainer (Socket) ....................................................................................... 1
22 1482658 Terminal ..................................................................................................... 9
22 1484611 Seal (Blanking) ........................................................................................... 1
22 1484708 Terminal (Socket) ....................................................................................... 4
22 1484595 Seal ............................................................................................................ 4
22 1484597 Seal ............................................................................................................ 9
23 ..... Connector Assembly (CPS117 Side Console - AC) ....................................... 1
23 1502625 Connector ................................................................................................... 1
23 1502626 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 7
23 1597773 Terminal ..................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68653 b PENDING PER ECN 68653 →

4-86 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-87


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-27)


CAB SIDE CONSOLE, PAGE 2 OF 4 — STAGE 3B ENGINE

4-88 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 2 OF 4 – STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4018669 Wire Harness (Cab Side Console) ...................................................................... 1
b 4056533 Wire Harness (Cab Side Console) (Full Flow) .................................................... 1
1 4018661 Label (Manual Regen Switch) ........................................................................ 1
2 4018662 Label (Regen Inhibit Switch) .......................................................................... 1
3 ..... Connector Assembly (CPS03 Regen Enable/Disable Switch) ....................... 1
3 233141 Terminal ..................................................................................................... 4
3 1484555 Switch (10-Way) ......................................................................................... 1
4 ..... Label ............................................................................................................... 1
5 ..... Connector Assembly (CPS01 Diagnostic Switch) .......................................... 1
5 233141 Terminal ..................................................................................................... 2
5 1484555 Switch (10-Way) ......................................................................................... 1
6 1570638 Label (Hazard Light) ....................................................................................... 1
7 ..... Connector Assembly (CPS77 Hazard Switch) ............................................... 1
7 1484675 Switch ......................................................................................................... 1
7 233141 Terminal ..................................................................................................... 8
8 ..... Connector Assembly (CPS47 Beacon/Strobe Switch) ................................... 1
8 1484555 Switch (10-Way) ......................................................................................... 1
8 233141 Terminal ..................................................................................................... 4
9 1570639 Label (Beacon Switch) ................................................................................... 1
10 ..... Connector Assembly (CPS48 Flood/RR Drive Lights Switch) ........................ 1
10 1484555 Switch (10-Way) ......................................................................................... 1
10 233141 Terminal ..................................................................................................... 4
11 1497361 Label (Front Worklight Switch) ....................................................................... 1
12 1497362 Label (Rear Worklight Switch) ........................................................................ 1
13 ..... Connector Assembly (CPS52 Side/Front Lights Switch) ................................ 1
13 1484555 Switch (10-Way) ......................................................................................... 1
13 233141 Terminal ..................................................................................................... 4
14 1570641 Label (Roadlight Switch) ................................................................................ 1
15 ..... Connector Assembly (CPS53 Mast/Attachments Lights Switch) ................... 1
15 1484555 Switch (10-Way) ......................................................................................... 1
15 233141 Terminal ..................................................................................................... 2
16 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
17 1500927 Clip ................................................................................................................. 2
18 ..... Connector Assembly (CPS28 Side Console/Wash Pumps) ........................... 1
18 1489656 Connector (4-Way) ..................................................................................... 1
18 1489657 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 4
19 ..... Connector Assembly (CPS70 Engine Shut Down Jumper) ............................ 1
19 1489656 Connector (4-Way) ..................................................................................... 1
19 1489657 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 4
20 ..... Insert (CRP70 Engine Shut Down Jumper) .................................................... 1
20 1489655 Connector (4 Way) ..................................................................................... 1
20 1330416 Connector (Secondary Lock) ..................................................................... 1
20 1330437 Terminal (Pin) ............................................................................................. 2
20 1330439 Plug ............................................................................................................ 2
21 ..... Connector Assembly (CRP35 Auxiliary Signals) ............................................ 1
21 1484666 Housing ...................................................................................................... 1
21 1484686 Washer (Spring) ......................................................................................... 1
21 1330437 Terminal (Pin) ............................................................................................. 30

©2013 HYSTER COMPANY See Service Manual 4-89


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 2 OF 4 – STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


21 1330439 Plug ............................................................................................................ 1
22 ..... Connector Assembly (CRP06 Cab Power) .................................................... 1
22 1484665 Housing ...................................................................................................... 1
22 1484686 Washer (Spring) ......................................................................................... 1
22 1484709 Terminal (Pin) ............................................................................................. 16
23 ..... Connector Assembly (CRP07 Cab Signals) ................................................... 1
23 1484363 Housing (Socket) ........................................................................................ 1
23 1484662 Key (Retainer Pin) ...................................................................................... 1
23 1330437 Terminal (Pin) ............................................................................................. 11
23 1330439 Plug ............................................................................................................ 1
23 1463140 Terminal (Pin) ............................................................................................. 46
23 1610945 Terminal ..................................................................................................... 2
24 ..... Connector Assembly (CPS107 DC/DC Convertor) ........................................ 1
24 1632865 Connector ................................................................................................... 1
24 1514603 Connector (Lock) ........................................................................................ 1
24 1330439 Plug ............................................................................................................ 1
24 1493434 Terminal (Socket) ....................................................................................... 3
25 ..... Insert (CRP107 DC/DC Convertor) ................................................................ 1
25 1514597 Connector ................................................................................................... 1
25 1330439 Plug ............................................................................................................ 4
26 ..... Connector Assembly (CPS39 Lights Diode) .................................................. 1
26 1482659 Seal (Rubber) ............................................................................................. 1
26 1482658 Terminal ..................................................................................................... 4
26 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
27 ..... Insert (CRP39 Lights Diode) .......................................................................... 1
27 1610953 Diode .......................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68653 b PENDING PER ECN 68653 →

4-90 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-91


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-28)


CAB SIDE CONSOLE, PAGE 3 OF 4 — STAGE 3B ENGINE

4-92 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 3 OF 4 – STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4018669 Wire Harness (Cab Side Console) ...................................................................... 1
b 4056533 Wire Harness (Cab Side Console) (Full Flow) .................................................... 1
1 ..... Connector Assembly (CPS08 Hydraulic Controller) ....................................... 1
1 1658852 Two Way Switch Element .......................................................................... 1
1 1507725 Terminal ..................................................................................................... 50
2 ..... Connector Assembly (CPS129 SPED) ........................................................... 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1463194 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 1
2 1518112 Terminal (Socket) ....................................................................................... 2
3 ..... Insert (CRP129 SPED) ................................................................................... 1
3 1493466 Connector ................................................................................................... 1
3 a 1500912 Clip ............................................................................................................. 1
3 b 4035906 Plug ............................................................................................................ 1
3 1330439 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS162 Calibration Switch) ........................................ 1
4 1484375 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (CPS97 Service Switch) ............................................... 1
5 4016843 Connector Body ......................................................................................... 1
5 1484375 Terminal ..................................................................................................... 5
6 ..... Connector Assembly (CPS33 Side Console - Underfloor) ............................. 1
6 1484650 Connector (Socket) .................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 22
6 1330439 Plug ............................................................................................................ 7
6 1597773 Terminal ..................................................................................................... 2
7 1500927 Clip ................................................................................................................. 1
8 ..... Connector Assembly (CPS165 Diode Calibration) ......................................... 1
8 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
8 1482658 Terminal ..................................................................................................... 4
8 1482659 Seal (Rubber) ............................................................................................. 1
9 ..... Insert (CRP165 Diode Calibration) ................................................................. 1
9 1610953 Diode .......................................................................................................... 1
10 ..... Connector Assembly (TS105 ECO/Power 2) ................................................. 1
10 1484600 Terminal ..................................................................................................... 1
10 4032534 Connector ................................................................................................... 1
11 ..... Connector Assembly (TS104 ECO/Power 1) ................................................. 1
11 1484600 Terminal ..................................................................................................... 1
11 4032534 Connector ................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68653 b PENDING PER ECN 68653 →

©2013 HYSTER COMPANY See Service Manual 4-93


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-29)


CAB SIDE CONSOLE, PAGE 4 OF 4 — STAGE 3B ENGINE

4-94 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 4 OF 4 – STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4018669 Wire Harness (Cab Side Console) ...................................................................... 1
b 4056533 Wire Harness (Cab Side Console) (Full Flow) .................................................... 1
1 ..... Connector Assembly (CRP05 Lights Jumper) ................................................ 1
1 1493466 Connector ................................................................................................... 1
1 1330415 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CPS19 Diagnostic Connector) .................................... 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
2 1330439 Plug ............................................................................................................ 1
2 1532664 Connector (Secondary Lock) ..................................................................... 1
3 ..... Insert (CRP19 Diagnostic Connector) ............................................................ 1
3 1493466 Connector ................................................................................................... 1
3 a 1500912 Clip ............................................................................................................. 1
3 b 4035906 Plug ............................................................................................................ 1
3 1330439 Plug ............................................................................................................ 3
4 ..... Connector Assembly (CPS94 Instrument Cluster) ......................................... 1
4 1484677 Plug (24-Way) ............................................................................................ 1
4 1484716 Terminal ..................................................................................................... 16
5 ..... Connector Assembly (CRS01 Park Brake Switch) ......................................... 1
5 1561756 Cover (Lower) ............................................................................................ 1
5 1567676 Cover (Upper) ............................................................................................ 1
5 1570606 Strap Clamp ............................................................................................... 1
5 1658852 Two Way Switch Element .......................................................................... 1
5 1484394 Crimp Ferrule ............................................................................................. 4
6 ..... Connector Assembly (TS82 Buzzer) .............................................................. 1
6 1610947 Receptacle ................................................................................................. 1
6 1624103 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (TS83 Buzzer) .............................................................. 1
7 1610947 Receptacle ................................................................................................. 1
7 1624103 Terminal ..................................................................................................... 1
8 1490245 Clip ................................................................................................................. 3
9 ..... Connector Assembly (CPS145 Accessory Socket 24V) ................................ 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1490243 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 2
10 ..... Insert (CRP145 Accessory Socket) ................................................................ 1
10 a 1493465 Connector (2 Pin) ....................................................................................... 1
10 b 4035905 Plug ............................................................................................................ 1
10 1330439 Plug ............................................................................................................ 2
11 ..... Fuses (CPS51 Fuses 21-30) (FFigure 4-30)................................................. 1
11 1484681 10 Way Fuse Box ....................................................................................... 1
11 1484682 Secondary Lock ......................................................................................... 1
11 1389479 Terminal ..................................................................................................... 6
11 1489957 Connector (1-Way) ..................................................................................... 6
11 1484716 Terminal ..................................................................................................... 2
11 1496884 Terminal (3-Way) ....................................................................................... 1
11 1610952 Terminal ..................................................................................................... 1
12 ..... Fuses (CPS37 Fuses 1-10) (FFigure 4-30)................................................... 1
12 1484681 10 Way Fuse Box ....................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-95


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS
CAB SIDE CONSOLE, PAGE 4 OF 4 – STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


12 1484682 Secondary Lock ......................................................................................... 1
12 1389479 Terminal ..................................................................................................... 6
12 1489957 Connector (1-Way) ..................................................................................... 6
12 1490249 Connector (1-Way) ..................................................................................... 4
13 ..... Fuses (CPS50 Fuses 11-20) (FFigure 4-30)................................................. 1
13 1484681 10 Way Fuse Box ....................................................................................... 1
13 1484682 Secondary Lock ......................................................................................... 1
13 1389479 Terminal ..................................................................................................... 4
13 1489957 Connector (1-Way) ..................................................................................... 11
13 1490249 Connector (1-Way) ..................................................................................... 5
14 ..... Fuses (CPS109 Fuses 31-40) (FFigure 4-30)............................................... 1
14 1484681 10 Way Fuse Box ....................................................................................... 1
14 1484682 Secondary Lock ......................................................................................... 1
14 1389479 Terminal ..................................................................................................... 5
14 1489957 Connector (1-Way) ..................................................................................... 8
14 1490249 Connector (1-Way) ..................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68653 b PENDING PER ECN 68653 →

4-96 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-97


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RELAYS AND FUSES (FIGURE 4-30)


STAGE 3B ENGINE

4-98 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

RELAYS AND FUSES


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4018669 Wire Harness (Cab Side Console) ...................................................................... 1
b 4056533 Wire Harness (Cab Side Console) (Full Flow) .................................................... 1
1 1484715 Clip ................................................................................................................. 2
2 1484714 Clip ................................................................................................................. 2
3 ..... Relays (CPS62 Relay Main Lights/Flood Lights) ........................................... 1
3 1484683 Relay (Base) .............................................................................................. 1
3 1489960 Relay (24 Volt) ........................................................................................... 2
3 1490249 Connector (1-Way) ..................................................................................... 4
3 1570602 Terminal (Socket) ....................................................................................... 4
4 ..... Relays (CPS13 Neutral/Start Inhibit) .............................................................. 1
4 1484683 Relay (Base) .............................................................................................. 1
4 1489960 Relay (24 Volt) ........................................................................................... 2
4 1489957 Connector (1-Way) ..................................................................................... 4
4 1570602 Terminal (Socket) ....................................................................................... 4
5 ..... Relays (CPS36 Hydraulic Controller/Reverse Lights) .................................... 1
5 1484683 Relay (Base) .............................................................................................. 1
5 1489960 Relay (24 Volt) ........................................................................................... 2
5 1489957 Connector (1-Way) ..................................................................................... 2
5 1490249 Connector (1-Way) ..................................................................................... 2
5 1570602 Terminal (Socket) ....................................................................................... 4
6 ..... Relays (CPS16 Main Power) .......................................................................... 1
6 1484684 Single Mini Relay Base .............................................................................. 1
6 1610946 Relay (24 Volt, 70 Amp) ............................................................................. 1
6 1489957 Connector (1-Way) ..................................................................................... 2
6 1610952 Terminal ..................................................................................................... 2
7 ..... Relays (CPS15 Relay AC 3/Ignition) .............................................................. 1
7 1484683 Relay (Base) .............................................................................................. 1
7 1489960 Relay (24 Volt) ........................................................................................... 2
7 1389479 Terminal ..................................................................................................... 5
7 1570602 Terminal (Socket) ....................................................................................... 4
8 ..... Relays (CPS115 Relay AC 2/Relay AC 1) ..................................................... 1
8 1484683 Relay (Base) .............................................................................................. 1
8 1489960 Relay (24 Volt) ........................................................................................... 2
8 1389479 Terminal ..................................................................................................... 5
8 1570602 Terminal (Socket) ....................................................................................... 4
9 ..... Relays (CPS76 Flasher Unit) ......................................................................... 1
9 1484684 Single Mini Relay Base .............................................................................. 1
9 1489957 Connector (1-Way) ..................................................................................... 3
10 ..... Relays (CPS120 Starter Lockout/Twistlock) .................................................. 1
10 1484683 Relay (Base) .............................................................................................. 1
10 1489960 Relay (24 Volt) ........................................................................................... 2
10 1489957 Connector (1-Way) ..................................................................................... 2
10 1490249 Connector (1-Way) ..................................................................................... 2
10 1570602 Terminal (Socket) ....................................................................................... 4
11 ..... Relays (CPS108 Override/12V) ..................................................................... 1
11 1484683 Relay (Base) .............................................................................................. 1
11 1489960 Relay (24 Volt) ........................................................................................... 2
11 1489957 Connector (1-Way) ..................................................................................... 4
11 1570602 Terminal (Socket) ....................................................................................... 4
12 ..... Relays (CPS84 Seat Switch/Horn) ................................................................. 1

©2013 HYSTER COMPANY See Service Manual 4-99


for service procedures.
UNIT CODE G008
EUROPE 12/2013

RELAYS AND FUSES


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


12 1484683 Relay (Base) .............................................................................................. 1
12 1489960 Relay (24 Volt) ........................................................................................... 2
12 1389479 Terminal ..................................................................................................... 1
12 1489957 Connector (1-Way) ..................................................................................... 3
12 1570602 Terminal (Socket) ....................................................................................... 4
13 ..... Fuses (CPS37 Fuses 1-10) ............................................................................ 1
14 1320669 Fuse (30 Amp) ........................................................................................... 1
15 370646 Fuse (5 Amp) ............................................................................................. 1
16 370646 Fuse (5 Amp) ............................................................................................. 1
17 1300057 Fuse (7.5 Amp) .......................................................................................... 1
18 1300057 Fuse (7.5 Amp) .......................................................................................... 1
19 1320669 Fuse (30 Amp) ........................................................................................... 1
20 1310630 Fuse (15 Amp) ........................................................................................... 1
21 370646 Fuse (5 Amp) ............................................................................................. 1
22 370647 Fuse (10 Amp) ........................................................................................... 1
23 ..... Fuses (CPS50 Fuses 11-20) .......................................................................... 1
24 1320669 Fuse (30 Amp) ........................................................................................... 1
25 370646 Fuse (5 Amp) ............................................................................................. 1
26 370647 Fuse (10 Amp) ........................................................................................... 1
27 370647 Fuse (10 Amp) ........................................................................................... 1
28 370646 Fuse (5 Amp) ............................................................................................. 1
29 1310630 Fuse (15 Amp) ........................................................................................... 1
30 370647 Fuse (10 Amp) ........................................................................................... 1
31 370647 Fuse (10 Amp) ........................................................................................... 1
32 370647 Fuse (10 Amp) ........................................................................................... 1
33 370647 Fuse (10 Amp) ........................................................................................... 1
34 ..... Fuses (CPS51 Fuses 21-30) .......................................................................... 1
35 370647 Fuse (10 Amp) ........................................................................................... 1
36 370647 Fuse (10 Amp) ........................................................................................... 1
37 370647 Fuse (10 Amp) ........................................................................................... 1
38 370647 Fuse (10 Amp) ........................................................................................... 1
39 370648 Fuse (20 Amp) ........................................................................................... 1
40 1310630 Fuse (15 Amp) ........................................................................................... 1
41 370648 Fuse (20 Amp) ........................................................................................... 1
42 1310630 Fuse (15 Amp) ........................................................................................... 1
43 1310630 Fuse (15 Amp) ........................................................................................... 1
44 ..... Fuses (CPS109 Fuses 31-40) ........................................................................ 1
45 370647 Fuse (10 Amp) ........................................................................................... 1
46 370647 Fuse (10 Amp) ........................................................................................... 1
47 370647 Fuse (10 Amp) ........................................................................................... 1
48 370647 Fuse (10 Amp) ........................................................................................... 1
49 370647 Fuse (10 Amp) ........................................................................................... 1
50 1337828 Fuse (3 Amp) ............................................................................................. 1
51 1310630 Fuse (15 Amp) ........................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68653 b PENDING PER ECN 68653 →

4-100 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (FIGURE 4-31)


CAB UNDERFLOOR

ITEM PART NO. DESCRIPTION QTY


2111599 Wire Harness (Cab Underfloor) .......................................................................... 1
1 ..... Connector Assembly (CRP33 Underfloor, Side Console) .............................. 1
1 1484666 Housing ...................................................................................................... 1
1 1484685 Locknut ....................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 22
1 1330439 Plug ............................................................................................................ 8
1 1531312 Terminal ..................................................................................................... 1
1 1484686 Washer (Spring) ......................................................................................... 1
2 ..... Connector Assembly (CPS31 Monotrol Pedal) .............................................. 1
2 1330438 Terminal (Socket) ....................................................................................... 3
2 1463194 Connector (Secondary Lock) ..................................................................... 1
2 1484397 Connector (3-Way) ..................................................................................... 1
3 ..... Connector Assembly (CRP31 Monotrol Pedal Cap) ...................................... 1
3 4035906 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS78 Front Wiper) .................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 4
4 1489657 Connector ................................................................................................... 1
4 1489656 Connector (4-Way) ..................................................................................... 1
5 ..... Connector Assembly (CPS82 Diode Horn) .................................................... 1
5 1482659 Seal (Rubber) ............................................................................................. 2
5 1610941 Seal (Dummy) ............................................................................................ 2
5 1484656 Terminal (Socket) ....................................................................................... 2
5 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
6 ..... Connector Assembly (CRP82 Diode Horn Cap) ............................................ 1
6 1611029 Diode (1-Way) ............................................................................................ 1
7 ..... Connector Assembly (TS69 Horn) ................................................................. 1
©2013 HYSTER COMPANY See Service Manual 4-101
for service procedures.
UNIT CODE G008
EUROPE 12/2013

ITEM PART NO. DESCRIPTION QTY


7 1484651 Cover .......................................................................................................... 1
7 1484598 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (TS68 Horn) ................................................................. 1
8 1484651 Cover .......................................................................................................... 1
8 1484598 Terminal ..................................................................................................... 1
9 ..... Connector Assembly (CPS32 Inching Pedal) ................................................. 1
9 1484397 Connector (3-Way) ..................................................................................... 1
9 1463194 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 3
10 ..... Connector Assembly (TS35 Inching Switch) .................................................. 1
10 1484598 Terminal ..................................................................................................... 1
10 1484651 Cover .......................................................................................................... 1
11 1529026 Label ............................................................................................................... 2
12 ..... Connector Assembly (TS34 Inching Switch) .................................................. 1
12 1484598 Terminal ..................................................................................................... 1
12 1484651 Cover .......................................................................................................... 1
13 ..... Connector Assembly (CPS30 Underfloor, Steer Column) .............................. 1
13 1484597 Seal ............................................................................................................ 14
13 1484656 Terminal (Socket) ....................................................................................... 14
13 1484655 Retainer (Socket) ....................................................................................... 1
13 1484654 Connector (14-Way) ................................................................................... 1
14 ..... Connector Assembly (CRP78 Front Wiper) ................................................... 1
14 4036523 Plug ............................................................................................................ 1

4-102 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (FIGURE 4-32)


CARRIAGE, DFSSFP

ITEM PART NO. DESCRIPTION QTY


2106329
4035413 Wire Harness (DFSSFP Carriage) ...................................................................... 1
1 ..... Connector Assembly (CPS150 Auxiliary 1) .................................................... 1
1 4010797 Connector ................................................................................................... 1
1 1489657 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 3
1 1330439 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS151 Auxiliary 2) .................................................... 1
2 4010797 Connector ................................................................................................... 1
2 1489657 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 3
2 1330439 Plug ............................................................................................................ 1
3 ..... Connector Assembly (CPS149 Auxiliary 0) .................................................... 1
3 4010797 Connector ................................................................................................... 1
3 1489657 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 3
3 1330439 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS152 Auxiliary 3) .................................................... 1
4 4010797 Connector ................................................................................................... 1
4 1489657 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 3
4 1330439 Plug ............................................................................................................ 1
5 ..... Connector Assembly (CRP148 Front End Mast) ............................................ 1
5 1500925 Connector ................................................................................................... 1
5 1352603 Secondary Lock ......................................................................................... 1
5 1330437 Terminal (Pin) ............................................................................................. 10
5 1330439 Plug ............................................................................................................ 2

©2013 HYSTER COMPANY See Service Manual 4-103


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-33)


CARRIAGE, STD/SS

ITEM PART NO. DESCRIPTION QTY


2106330
4035414 Wire Harness (STD/SS Carriage) ....................................................................... 1
1 ..... Connector Assembly (CPS150 Auxiliary 1) .................................................... 1
1 4010797 Connector ................................................................................................... 1
1 1489657 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 3
1 1330439 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS149 Auxiliary 0) .................................................... 1
2 4010797 Connector ................................................................................................... 1
2 1489657 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 3
2 1330439 Plug ............................................................................................................ 1
3 ..... Connector Assembly (CPS151 Auxiliary 2) .................................................... 1
3 4010797 Connector ................................................................................................... 1
3 1489657 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 3
3 1330439 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS152 Auxiliary 3) .................................................... 1
4 4010797 Connector ................................................................................................... 1
4 1489657 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 3
4 1330439 Plug ............................................................................................................ 1
5 ..... Connector Assembly (CRP148 Front End Mast) ............................................ 1
5 1500925 Connector ................................................................................................... 1
5 1352603 Secondary Lock ......................................................................................... 1
5 1330437 Terminal (Pin) ............................................................................................. 10
5 1330439 Plug ............................................................................................................ 2

4-104 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-105


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-34)


PAGE 1 OF 2 — TIER III ENGINE (→ 2/2013)

4-106 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 1 OF 2 – TIER III ENGINE (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


1696210 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS131 Frame, Rear) ................................................ 1
1 1493430 Connector (6 Way Housing) ....................................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 6
2 ..... Connector Assembly (CPS54 Back-Up Diode) .............................................. 1
2 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
2 1482658 Terminal ..................................................................................................... 2
2 1610941 Seal (Dummy) ............................................................................................ 2
2 1482659 Seal (Rubber) ............................................................................................. 2
3 ..... Connector Assembly (CRP54 Back-Up Diode Cap) ...................................... 1
3 1611029 Diode (1-Way) ............................................................................................ 1
4 ..... Connector Assembly (CRP04 Back-Up Alarm) .............................................. 1
4 1493465 Connector (2 Pin) ....................................................................................... 1
4 1330414 Connector (Secondary Lock) ..................................................................... 1
4 1330437 Terminal (Pin) ............................................................................................. 2
5 ..... Connector Assembly (CPS93 Coolant Level) ................................................ 1
5 1329152 Plug ............................................................................................................ 1
5 1329151 Terminal (Seconday Lock) ......................................................................... 1
5 1330281 Terminal ..................................................................................................... 2
5 1491818 Seal ............................................................................................................ 2
6 ..... Connector Assembly (CPS03 Engine ECM Power) ....................................... 1
6 1632865 Connector ................................................................................................... 1
6 1514603 Connector (Lock) ........................................................................................ 1
6 1484377 Plug ............................................................................................................ 2
6 1493434 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (CPS02 Engine ECM Signals) ..................................... 1
7 1632864 Housing ...................................................................................................... 1
7 1484377 Plug ............................................................................................................ 42
7 1507725 Terminal ..................................................................................................... 8
8 ..... Connector Assembly (CPS05 CAN Termination Resistor) ............................. 1
8 1484397 Connector (3-Way) ..................................................................................... 1
8 1463194 Connector (Secondary Lock) ..................................................................... 1
8 1330439 Plug ............................................................................................................ 1
8 1518112 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (CRP05 CAN Termination Resistor Cap) ..................... 1
9 1607772 Connector (Termination) ............................................................................ 1
10 ..... Connector Assembly (TS17 Grid Heater) ....................................................... 1
10 1610970 Ring ............................................................................................................ 1
11 ..... Connector Assembly (CPS23 Engine Speed) ................................................ 1
11 1484397 Connector (3-Way) ..................................................................................... 1
11 1463194 Connector (Secondary Lock) ..................................................................... 1
11 1597773 Terminal ..................................................................................................... 3
12 ..... Connector Assembly (CRP85 Main Filter) ..................................................... 1
12 1493466 Connector ................................................................................................... 1
12 1330439 Plug ............................................................................................................ 3
13 ..... Connector Assembly (CPS85 Main Filter) ...................................................... 1
13 1484397 Connector (3-Way) ..................................................................................... 1
13 1463194 Connector (Secondary Lock) ..................................................................... 1
13 1597773 Terminal ..................................................................................................... 3

©2013 HYSTER COMPANY See Service Manual 4-107


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS)


PAGE 1 OF 2 – TIER III ENGINE (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


14 ..... Connector Assembly (CPS10 Hydraulic Temperature) .................................. 1
14 1490242 Connector (2 Way) ..................................................................................... 1
14 1490243 Connector (Secondary Lock) ..................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CPS134 Brake Return Filter) ...................................... 1
15 1484397 Connector (3-Way) ..................................................................................... 1
15 1463194 Connector (Secondary Lock) ..................................................................... 1
15 1597773 Terminal ..................................................................................................... 3
16 ..... Connector Assembly (CRP134 Brake Return Filter) ...................................... 1
16 1493466 Connector ................................................................................................... 1
16 1330439 Plug ............................................................................................................ 3
17 ..... Connector Assembly (CPS25 Drum Speed) .................................................. 1
17 1490242 Connector (2 Way) ..................................................................................... 1
17 1490243 Connector (Secondary Lock) ..................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 2
18 ..... Connector Assembly (CPS22 Transmission Valves) ..................................... 1
18 1632868 Connector ................................................................................................... 1
18 1632869 Socket ........................................................................................................ 14
19 ..... Connector Assembly (CPS88 Hub Temperature Switch) ............................... 1
19 1490242 Connector (2 Way) ..................................................................................... 1
19 1490243 Connector (Secondary Lock) ..................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 2
20 ..... Connector Assembly (CPS124 Frame, Mast Lights) ...................................... 1
20 1490242 Connector (2 Way) ..................................................................................... 1
20 1490243 Connector (Secondary Lock) ..................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 2
21 ..... Connector Assembly (CRP124 Frame, Mast Lights Cap) .............................. 1
21 1330409 Connector ................................................................................................... 1
21 1330439 Plug ............................................................................................................ 2
22 ..... Connector Assembly (CPS139 Frame, Mast) ................................................ 1
22 1503634 Connector ................................................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 23
23 ..... Connector Assembly (CPS61 Frame, RH Front Lights) ................................. 1
23 1489656 Connector (4-Way) ..................................................................................... 1
23 1489657 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 4
24 ..... Connector Assembly (CRP61 RH Front Lights Cap) ..................................... 1
24 1489655 Connector (4 Way) ..................................................................................... 1
24 1330439 Plug ............................................................................................................ 4
25 ..... Connector Assembly (CPS07 Cab Signals) ................................................... 1
25 1493431 Housing (Socket) ........................................................................................ 1
25 1493432 Retainer (Socket) ....................................................................................... 1
25 1463141 Terminal (Socket) ....................................................................................... 55
25 1484377 Plug ............................................................................................................ 3
25 1507725 Terminal ..................................................................................................... 2
26 ..... Connector Assembly (CPS04 Throttle Pedal) ................................................ 1
26 1484397 Connector (3-Way) ..................................................................................... 1
26 1463194 Connector (Secondary Lock) ..................................................................... 1
26 1518112 Terminal (Socket) ....................................................................................... 3
27 ..... Connector Assembly (CPS127 Brake Light) .................................................. 1

4-108 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 1 OF 2 – TIER III ENGINE (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector (Secondary Lock) ..................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (CPS06 Cab Power) ..................................................... 1
28 1493433 Housing (Socket) ........................................................................................ 1
28 1484377 Plug ............................................................................................................ 3
28 1482658 Terminal ..................................................................................................... 13
29 ..... Connector Assembly (CPS35 Auxiliary Signals) ............................................ 1
29 1484650 Connector (Socket) .................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 28
29 1330439 Plug ............................................................................................................ 3
30 ..... Connector Assembly (CRP140 Breather Filter) ............................................. 1
30 1493466 Connector ................................................................................................... 1
30 1330439 Plug ............................................................................................................ 3
31 ..... Connector Assembly (CPS140 Breather Filter) .............................................. 1
31 1484397 Connector (3-Way) ..................................................................................... 1
31 1463194 Connector (Secondary Lock) ..................................................................... 1
31 1597773 Terminal ..................................................................................................... 3
32 1570643 Label (Mast And Attachment Worklight) ......................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-109


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-35)


PAGE 2 OF 2 — TIER III ENGINE (→ 2/2013)

4-110 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 2 OF 2 – TIER III ENGINE (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


1696210 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CRP60 LH Front Lights Cap) ...................................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330439 Plug ............................................................................................................ 4
2 ..... Connector Assembly (CPS60 Frame, LH Front Lights) ................................. 1
2 1489656 Connector (4-Way) ..................................................................................... 1
2 1489657 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 4
3 ..... Connector Assembly (CPS125 Frame, Hydraulics) ....................................... 1
3 1493428 Connector (12-Way) ................................................................................... 1
3 1500913 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 12
4 ..... Connector Assembly (CPS87 Hub Temperature Switch) ............................... 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector (Secondary Lock) ..................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (CPS132 Frame, Hydraulics) ....................................... 1
5 1493430 Connector (6 Way Housing) ....................................................................... 1
5 1529052 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 6
6 ..... Connector Assembly (CPS24 Output Speed) ................................................ 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (TS27 Transmission Temperature Switch) ................... 1
7 1610947 Receptacle ................................................................................................. 1
7 1624103 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (CPS26 Turbine Speed) ............................................... 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1490243 Connector (Secondary Lock) ..................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (TS40 Ground, Starter Motor) ...................................... 1
9 806428 E-Ring ........................................................................................................ 1
10 ..... Connector Assembly (TS01 Ground, Starter Motor) ...................................... 1
10 1611030 Ring Terminal ............................................................................................. 1
11 ..... Connector Assembly (TS42 Ground, Starter Motor) ...................................... 1
11 806428 E-Ring ........................................................................................................ 1
12 ..... Connector Assembly (TS14 Ground, Starter Motor) ...................................... 1
12 806428 E-Ring ........................................................................................................ 1
13 ..... Connector Assembly (CPS97 Air Filter) ......................................................... 1
13 1493435 Connector (2-Way) ..................................................................................... 1
13 1493436 Terminal (Socket) ....................................................................................... 2
13 1479109 Seal ............................................................................................................ 2
14 ..... Connector Assembly (TS13 Starter Motor Solenoid) ..................................... 1
14 1502921 Ring ............................................................................................................ 1
15 ..... Connector Assembly (TS79 Engine Oil Pressure, Negative) ......................... 1
15 1610947 Receptacle ................................................................................................. 1
15 1624103 Terminal ..................................................................................................... 2
16 ..... Connector Assembly (TS78 Engine Oil Pressure, Positive) ........................... 1
16 1610947 Receptacle ................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 4-111


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS)


PAGE 2 OF 2 – TIER III ENGINE (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


16 1624103 Terminal ..................................................................................................... 1
17 ..... Connector Assembly (CPS01 Alternator Signals) .......................................... 1
17 1501919 Connector ................................................................................................... 1
17 1482663 Connector ................................................................................................... 1
17 1330355 Terminal ..................................................................................................... 1
17 1330439 Plug ............................................................................................................ 3
17 1330356 Seal ............................................................................................................ 1
18 ..... Connector Assembly (TS07 Alternator Ground) ............................................. 1
18 1610970 Ring ............................................................................................................ 1
19 ..... Connector Assembly (TS06 Alternator B+) .................................................... 1
19 1610971 Ring ............................................................................................................ 1
20 ..... Connector Assembly (CRP01 AC, Clutch) ..................................................... 1
20 1330281 Terminal ..................................................................................................... 1
20 1659115 Connector ................................................................................................... 1
20 1659116 Terminal ..................................................................................................... 1
20 1323579 Seal ............................................................................................................ 1
21 ..... Connector Assembly (CPS12 Frame, Cab Tilt) .............................................. 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1490243 Connector (Secondary Lock) ..................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
22 ..... Connector Assembly (CRP12 Frame, Cab Tilt Cap) ...................................... 1
22 1330409 Connector ................................................................................................... 1
22 1330439 Plug ............................................................................................................ 2
23 ..... Connector Assembly (TS76 Fuel Sender, Positive) ....................................... 1
23 1610947 Receptacle ................................................................................................. 1
23 1624103 Terminal ..................................................................................................... 1
24 ..... Connector Assembly (TS77 Fuel Sender, Negative) ..................................... 1
24 1610947 Receptacle ................................................................................................. 1
24 1624103 Terminal ..................................................................................................... 1
25 ..... Connector Assembly (CRP79 Brake Pressure Filter) .................................... 1
25 1493466 Connector ................................................................................................... 1
25 1330439 Plug ............................................................................................................ 3
26 ..... Connector Assembly (CPS79 Brake Pressure Filter) ..................................... 1
26 1484397 Connector (3-Way) ..................................................................................... 1
26 1463194 Connector (Secondary Lock) ..................................................................... 1
26 1597773 Terminal ..................................................................................................... 3
27 ..... Connector Assembly (CPS55 Frame, Fuse Box) ........................................... 1
27 1493430 Connector (6 Way Housing) ....................................................................... 1
27 1529052 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 4
27 1330439 Plug ............................................................................................................ 2
28 ..... Connector Assembly (TS99 ECM Power Connection) ................................... 1
28 1692408 Ring Terminal ............................................................................................. 1
29 ..... Connector Assembly (TS19 Grid Heater Relay) ............................................ 1
29 1493448 E-Ring ........................................................................................................ 1
30 ..... Connector Assembly (TS11 Starter Relay) .................................................... 1
30 1493448 E-Ring ........................................................................................................ 1
31 ..... Connector Assembly (TS26 Cab Fuse) .......................................................... 1
31 1610971 Ring ............................................................................................................ 1
32 ..... Connector Assembly (TS16 Alternator Fuse 100A) ....................................... 1

4-112 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 2 OF 2 – TIER III ENGINE (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


32 1610971 Ring ............................................................................................................ 1
33 ..... Connector Assembly (TS10 Starter Relay) .................................................... 1
33 1493459 Ring ............................................................................................................ 1
34 ..... Connector Assembly (TS20 Grid Heater Relay) ............................................ 1
34 1493448 E-Ring ........................................................................................................ 1
35 ..... Connector Assembly (TS12 Grid Heater Relay) ............................................ 1
35 1610971 Ring ............................................................................................................ 1
36 ..... Connector Assembly (TS08 Starter Relay) .................................................... 1
36 1493459 Ring ............................................................................................................ 1
37 ..... Connector Assembly (TS09 Starter Relay) .................................................... 1
37 1493448 E-Ring ........................................................................................................ 1
38 ..... Connector Assembly (CRP11 Diode Relay Cap) ........................................... 1
38 1610953 Diode .......................................................................................................... 1
39 ..... Connector Assembly (CPS11 Diode Relays) ................................................. 1
39 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
39 1482658 Terminal ..................................................................................................... 4
39 1482659 Seal (Rubber) ............................................................................................. 4
40 1605545 Label (Cab Tilt Switch) ................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-113


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-36)


PAGE 1 OF 4 — TIER III ENGINE (2/2013 →)

4-114 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 1 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4056904 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CRP04 Backup Alarm) ................................................ 1
1 1493465 Connector (2 Pin) ....................................................................................... 1
1 1330414 Connector (Secondary Lock) ..................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (CPS54 Backup Diode) ................................................ 1
2 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
2 1610941 Seal (Dummy) ............................................................................................ 2
2 1482658 Terminal ..................................................................................................... 2
2 1482659 Seal (Rubber) ............................................................................................. 2
3 ..... Connector Assembly (CRP54 Backup Diode Cap) ........................................ 1
3 1611029 Diode (1-Way) ............................................................................................ 1
4 ..... Connector Assembly (CPS140 Breather Filter) .............................................. 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1463194 Connector (Secondary Lock) ..................................................................... 1
4 1597773 Terminal ..................................................................................................... 3
5 ..... Connector Assembly (CRP140 Breather Filter) ............................................. 1
5 4035906 Plug ............................................................................................................ 1
6 ..... Connector Assembly (TS17 Grid Heater) ....................................................... 1
6 1610970 Ring ............................................................................................................ 1
7 ..... Connector Assembly (CPS05 CAN Termination Resistor) ............................. 1
7 1484397 Connector (3-Way) ..................................................................................... 1
7 1532664 Connector (Secondary Lock) ..................................................................... 1
7 1518112 Terminal (Socket) ....................................................................................... 2
7 1330439 Plug ............................................................................................................ 1
8 ..... Connector Assembly (CRP05 CAN Termination Resistor Cap) ..................... 1
8 1607772 Connector (Termination) ............................................................................ 1
9 ..... Connector Assembly (CPS02 Engine ECM Signals) ..................................... 1
9 1632864 Housing ...................................................................................................... 1
9 1484377 Plug ............................................................................................................ 42
9 1507725 Terminal ..................................................................................................... 8
10 ..... Connector Assembly (CPS03 Engine ECM Power) ....................................... 1
10 1632865 Connector ................................................................................................... 1
10 1514603 Connector (Lock) ........................................................................................ 1
10 1493434 Terminal (Socket) ....................................................................................... 2
10 1330439 Plug ............................................................................................................ 2
11 ..... Connector Assembly (CPS93 Coolant Level) ................................................ 1
11 1329152 Plug ............................................................................................................ 1
11 1329151 Terminal (Seconday Lock) ......................................................................... 1
11 1330355 Terminal ..................................................................................................... 2
11 1482665 Seal ............................................................................................................ 2
12 ..... Connector Assembly (CPS22 Lubrication Switch) ......................................... 1
12 1490242 Connector (2 Way) ..................................................................................... 1
12 1490243 Connector (Secondary Lock) ..................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 2
13 ..... Connector Assembly (CRP22 Lubrication Switch) ......................................... 1
13 4035905 Plug ............................................................................................................ 1
14 ..... Connector Assembly (CPS131 Frame - Rear) ............................................... 1
14 1493430 Connector (6 Way Housing) ....................................................................... 1
14 1529052 Connector ................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-115


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS)


PAGE 1 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


14 1330438 Terminal (Socket) ....................................................................................... 6

4-116 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-117


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-37)


PAGE 2 OF 4 — TIER III ENGINE (2/2013 →)

4-118 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 2 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4056904 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS06 Cab Power) ..................................................... 1
1 1493433 Housing (Socket) ........................................................................................ 1
1 1493434 Terminal (Socket) ....................................................................................... 13
1 1484377 Plug ............................................................................................................ 3
2 ..... Connector Assembly (CPS35 Auxiliary Signals) ............................................ 1
2 1484650 Connector (Socket) .................................................................................... 1
2 1330439 Plug ............................................................................................................ 3
2 1330438 Terminal (Socket) ....................................................................................... 28
3 ..... Connector Assembly (CPS07 Cab Signals) ................................................... 1
3 1493431 Housing (Socket) ........................................................................................ 1
3 1493432 Retainer (Socket) ....................................................................................... 1
3 1507725 Terminal ..................................................................................................... 2
3 1463141 Terminal (Socket) ....................................................................................... 43
3 1484377 Plug ............................................................................................................ 3
3 1330438 Terminal (Socket) ....................................................................................... 11
3 1330439 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS04 Throttle Pedal) ................................................ 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1463194 Connector (Secondary Lock) ..................................................................... 1
4 1518112 Terminal (Socket) ....................................................................................... 3
5 ..... Connector Assembly (CPS127 Brake Light) .................................................. 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1490243 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (CPS85 Main Filter) ...................................................... 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1463194 Connector (Secondary Lock) ..................................................................... 1
6 1597773 Terminal ..................................................................................................... 3
7 ..... Connector Assembly (CRP85 Main Filter) ..................................................... 1
7 4035906 Plug ............................................................................................................ 1
8 ..... Connector Assembly (CPS10 Hydraulic Temperature) .................................. 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1490243 Connector (Secondary Lock) ..................................................................... 1
8 1518112 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (CPS134 Brake Return Filter) ...................................... 1
9 1484397 Connector (3-Way) ..................................................................................... 1
9 1463194 Connector (Secondary Lock) ..................................................................... 1
9 1597773 Terminal ..................................................................................................... 3
10 ..... Connector Assembly (CRP134 Brake Return Filter0 ..................................... 1
10 4035906 Plug ............................................................................................................ 1
11 ..... Connector Assembly (CPS61 Frame - RH Front Lights) ................................ 1
11 1489656 Connector (4-Way) ..................................................................................... 1
11 1489657 Connector ................................................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 4
12 ..... Connector Assembly (CRP61 Frame - RH Front Lights) ............................... 1
12 4036523 Plug ............................................................................................................ 1
13 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
14 ..... Connector Assembly (CPS124 Frame - Mast Lights) .................................... 1
14 1490242 Connector (2 Way) ..................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-119


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS)


PAGE 2 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


14 1490243 Connector (Secondary Lock) ..................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CRP124 Frame - Mast Lights) .................................... 1
15 4035905 Plug ............................................................................................................ 1
16 1616149 Cap ................................................................................................................. 1
17 ..... Connector Assembly (CPS139 Frame - Mast) ............................................... 1
17 1503634 Connector ................................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 23
18 ..... Connector Assembly (CPS88 Hub Temperature Switch) ............................... 1
18 1490242 Connector (2 Way) ..................................................................................... 1
18 1490243 Connector (Secondary Lock) ..................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 2
19 ..... Connector Assemblly (CPS23 Automatic Lubrication Pump) ......................... 1
19 1493430 Connector (6 Way Housing) ....................................................................... 1
19 1529052 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 6
20 ..... Connector Assembly (CRP23 Automatic Lubrication Pump) ......................... 1
20 4036873 Cap (6 Way) ............................................................................................... 1
21 ..... Connector Assembly (CPS25 Drum Speed) .................................................. 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1490243 Connector (Secondary Lock) ..................................................................... 1
21 1518112 Terminal (Socket) ....................................................................................... 2
22 ..... Connector Assembly (CPS162 1st/3rd Prop) ................................................. 1
22 1490242 Connector (2 Way) ..................................................................................... 1
22 1490243 Connector (Secondary Lock) ..................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 2
23 ..... Connector Assembly (CPS155 Fwd/Rev Prop) .............................................. 1
23 1490242 Connector (2 Way) ..................................................................................... 1
23 1490243 Connector (Secondary Lock) ..................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 2
24 ..... Connector Assembly (CPS01 2nd Prop) ........................................................ 1
24 1490242 Connector (2 Way) ..................................................................................... 1
24 1490243 Connector (Secondary Lock) ..................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 2
25 ..... Connector Assembly (CRP13 Sump Temperature) ....................................... 1
25 1479108 Connector ................................................................................................... 1
25 1479107 Terminal ..................................................................................................... 2
26 ..... Connector Assembly (CRP09 2nd P Sensor) ................................................ 1
26 1327957 Connector ................................................................................................... 1
26 1532571 Terminal ..................................................................................................... 3
27 ..... Connector Assembly (CRP11 1st/3rd P Sensor) ........................................... 1
27 1327957 Connector ................................................................................................... 1
27 1532571 Terminal ..................................................................................................... 3
28 ..... Connector Assembly (CPS160 1st/3rd Selector) ........................................... 1
28 1490242 Connector (2 Way) ..................................................................................... 1
28 1490243 Connector (Secondary Lock) ..................................................................... 1
28 1330438 Terminal (Socket) ....................................................................................... 2
29 ..... Connector Assembly (CPS161 Rev Selector) ................................................ 1
29 1490242 Connector (2 Way) ..................................................................................... 1
29 1490243 Connector (Secondary Lock) ..................................................................... 1

4-120 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 2 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


29 1330438 Terminal (Socket) ....................................................................................... 2
30 ..... Connector Assembly (CPS163 Fwd Selector) ............................................... 1
30 1490242 Connector (2 Way) ..................................................................................... 1
30 1490243 Connector (Secondary Lock) ..................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 2
31 ..... Connector Assembly (CPS164 Engine Speed) .............................................. 1
31 1490242 Connector (2 Way) ..................................................................................... 1
31 1490243 Connector (Secondary Lock) ..................................................................... 1
31 1518112 Terminal (Socket) ....................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 4-121


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-38)


PAGE 3 OF 4 — TIER III ENGINE (2/2013 →)

4-122 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 3 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4056904 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS132 Frame-Hydraulics) ........................................ 1
1 1493430 Connector (6 Way Housing) ....................................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 6
2 ..... Connector Assembly (CPS125 Frame-Hydraulics) ........................................ 1
2 1493428 Connector (12-Way) ................................................................................... 1
2 1500913 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 12
3 ..... Connector Assembly (CPS87 Hub Temperature Switch) ............................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CPS60 Frame - LH Front Lights) ................................ 1
4 1489656 Connector (4-Way) ..................................................................................... 1
4 1489657 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 4
5 ..... Connector Assembly (CRP60 Frame - LH Front Lights) ................................ 1
5 4036523 Plug ............................................................................................................ 1
6 ..... Connector Assembly (CPS79 Brake Pressure Filter) ..................................... 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1463194 Connector (Secondary Lock) ..................................................................... 1
6 1597773 Terminal ..................................................................................................... 3
7 ..... Connector Assembly (CRP79 Brake Pressure Filter) .................................... 1
7 4035906 Plug ............................................................................................................ 1
8 ..... Connector Assembly (CPS24 Output Speed) ................................................ 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1490243 Connector (Secondary Lock) ..................................................................... 1
8 1518112 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (TS27 Transmission Temperature Switch) ................... 1
9 1610947 Receptacle ................................................................................................. 1
9 1624103 Terminal ..................................................................................................... 1
10 ..... Connector Assembly (CPS26 Turbine Speed) ............................................... 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1490243 Connector (Secondary Lock) ..................................................................... 1
10 1518112 Terminal (Socket) ....................................................................................... 2
11 ..... Connector Assembly (TS01 Ground Starter Motor) ....................................... 1
11 1611030 Ring Terminal ............................................................................................. 1
12 ..... Connector Assembly (TS14 Ground Starter Motor) ....................................... 1
12 806428 E-Ring ........................................................................................................ 1
13 ..... Connector Assembly (TS40 Ground Starter Motor) ....................................... 1
13 806428 E-Ring ........................................................................................................ 1
14 ..... Connector Assembly (TS42 Ground Starter Motor) ....................................... 1
14 806428 E-Ring ........................................................................................................ 1
15 ..... Connector Assembly (CPS12 Frame - Cab Tilt) ............................................ 1
15 1490242 Connector (2 Way) ..................................................................................... 1
15 1490243 Connector (Secondary Lock) ..................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 2
16 ..... Connector Assembly (CRP12 Frame - Cab Tilt) ............................................ 1
16 4035905 Plug ............................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 4-123


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS)


PAGE 3 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


17 1605545 Label (Cab Tilt Switch) ................................................................................... 1
18 ..... Connector Assembly (TS76 Fuel Sender+) .................................................... 1
18 1610947 Receptacle ................................................................................................. 1
18 1624103 Terminal ..................................................................................................... 1
19 ..... Connector Assembly (TS77 Fuel Sender-) .................................................... 1
19 1610947 Receptacle ................................................................................................. 1
19 1624103 Terminal ..................................................................................................... 1
20 ..... Connector Assembly (CPS55 Frame - Fuse Box) .......................................... 1
20 1493430 Connector (6 Way Housing) ....................................................................... 1
20 1529052 Connector ................................................................................................... 1
20 1330439 Plug ............................................................................................................ 2
20 1330438 Terminal (Socket) ....................................................................................... 4
21 ..... Connector Assembly (TS20 Grid Heater Relay) ............................................ 1
21 1493448 E-Ring ........................................................................................................ 1
22 ..... Connector Assembly (TS10 Starter Relay) .................................................... 1
22 1493459 Ring ............................................................................................................ 1
23 ..... Connector Assembly (TS19 Grid Heater Relay) ............................................ 1
23 1493448 E-Ring ........................................................................................................ 1
24 ..... Connector Assembly (TS16 Fuse Alternator 100A) ....................................... 1
24 1610971 Ring ............................................................................................................ 1
25 ..... Connector Assembly (TS26 Cab Fuse) .......................................................... 1
25 1610971 Ring ............................................................................................................ 1
26 ..... Connector Assembly (TS09 Starter Relay) .................................................... 1
26 1493448 E-Ring ........................................................................................................ 1
27 ..... Connector Assembly (TS11 Starter Relay) .................................................... 1
27 1493448 E-Ring ........................................................................................................ 1
28 ..... Connector Assembly (TS08 Starter Relay) .................................................... 1
28 1493459 Ring ............................................................................................................ 1
29 ..... Connector Assembly (TS12 Grid Heater Relay) ............................................ 1
29 1610971 Ring ............................................................................................................ 1
30 ..... Connector Assembly (TS99 ECM Power Connection) ................................... 1
30 1692408 Ring Terminal ............................................................................................. 1
31 ..... Connector Assembly (CRP11 Diode Relay Assembly) .................................. 1
31 1327957 Connector ................................................................................................... 1
31 1532571 Terminal ..................................................................................................... 3
32 ..... Connector Assembly (CPS11 Diode Relays) ................................................. 1
32 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
32 1482658 Terminal ..................................................................................................... 4
32 1482659 Seal (Rubber) ............................................................................................. 4

4-124 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-125


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-39)


PAGE 4 OF 4 — TIER III ENGINE (2/2013 →)

4-126 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 4 OF 4 – TIER III ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4056904 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS97 Air Filter) ......................................................... 1
1 1493435 Connector (2-Way) ..................................................................................... 1
1 1493436 Terminal (Socket) ....................................................................................... 2
1 1479109 Seal ............................................................................................................ 2
2 ..... Connector Assembly (TS13 Starter Motor Solenoid) ..................................... 1
2 1502921 Ring ............................................................................................................ 1
3 ..... Connector Assembly (TS78 Engine Oil Pressure+) ....................................... 1
3 1610947 Receptacle ................................................................................................. 1
3 1624103 Terminal ..................................................................................................... 1
4 ..... Connector Assembly (TS79 Engine Oil Pressure-) ........................................ 1
4 1610947 Receptacle ................................................................................................. 1
4 1624103 Terminal ..................................................................................................... 1
5 ..... Connector Assembly (CRP01 AC-Clutch) ...................................................... 1
5 1659115 Connector ................................................................................................... 1
5 1659116 Terminal ..................................................................................................... 1
5 1330281 Terminal ..................................................................................................... 1
5 1323579 Seal ............................................................................................................ 1
6 ..... Connector Assembly (TS06 Alternator B+) .................................................... 1
6 1610971 Ring ............................................................................................................ 1
7 ..... Connector Assembly (TS07 Alternator Ground) ............................................. 1
7 1610970 Ring ............................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 4-127


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-40)


PAGE 1 OF 2 — STAGE 3B ENGINE (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


4019072 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS61 Frame-RH Front Lights) .................................. 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1489657 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 4
2 ..... Cap (CRP61 RH Front Lights Cap) ................................................................ 1
2 1330439 Plug ............................................................................................................ 4
2 1489655 Connector (4 Way) ..................................................................................... 1
3 ..... Connector Assembly (CPS164 Automatic Greasing) ..................................... 1
3 1489656 Connector (4-Way) ..................................................................................... 1
3 1489657 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 3
3 1330439 Plug ............................................................................................................ 1
4 ..... Cap (CRP164 Automatic Greasing) ............................................................... 1
4 1489655 Connector (4 Way) ..................................................................................... 1
4 1330439 Plug ............................................................................................................ 4
5 ..... Connector Assembly (CPS139 Frame-Mast) ................................................. 1
5 1503634 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 23
6 ..... Connector Assembly (CPS124 Frame-Mast Lights) ...................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (CPS88 Hub Temperature Switch) ............................... 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 4027973 Boot ............................................................................................................ 1
4-128 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

ITEM PART NO. DESCRIPTION QTY


7 1490243 Connector (Secondary Lock) ..................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2
8 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
9 ..... Cap (CRP124 Frame Mast Lights Cap) ......................................................... 1
9 1330409 Connector ................................................................................................... 1
9 1330439 Plug ............................................................................................................ 2
10 ..... Connector Assembly (CPS22 Transmission Valves) ..................................... 1
10 1632868 Connector ................................................................................................... 1
10 1632869 Socket ........................................................................................................ 14
11 ..... Connector Assembly (CPS25 Drum Speed) .................................................. 1
11 1490242 Connector (2 Way) ..................................................................................... 1
11 1490243 Connector (Secondary Lock) ..................................................................... 1
11 1518112 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assembly (CPS134 Brake Return Filter) ...................................... 1
12 1484397 Connector (3-Way) ..................................................................................... 1
12 1463194 Connector (Secondary Lock) ..................................................................... 1
12 1597773 Terminal ..................................................................................................... 3
13 ..... Cap (CRP134 Brake Return Filter) ................................................................. 1
13 1493466 Connector ................................................................................................... 1
13 1330439 Plug ............................................................................................................ 3
14 ..... Connector Assembly (CPS10 Hydraulic Temperature) .................................. 1
14 1490242 Connector (2 Way) ..................................................................................... 1
14 1490243 Connector (Secondary Lock) ..................................................................... 1
14 1518112 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CPS85 Main Filter) ...................................................... 1
15 1484397 Connector (3-Way) ..................................................................................... 1
15 1463194 Connector (Secondary Lock) ..................................................................... 1
15 1597773 Terminal ..................................................................................................... 3
16 ..... Cap (CRP85 Main Filter) ................................................................................ 1
16 1493466 Connector ................................................................................................... 1
16 1330439 Plug ............................................................................................................ 3
17 ..... Connector Assembly (CPS23 Engine Speed) ................................................ 1
17 1484397 Connector (3-Way) ..................................................................................... 1
17 1463194 Connector (Secondary Lock) ..................................................................... 1
17 1518112 Terminal (Socket) ....................................................................................... 3
18 ..... Connector Assembly (CPS93 WIF Sensor) ................................................... 1
18 1518112 Terminal (Socket) ....................................................................................... 2
18 1490243 Connector (Secondary Lock) ..................................................................... 1
18 1490242 Connector (2 Way) ..................................................................................... 1
19 1500901 Clip ................................................................................................................. 1
20 ..... Connector Assembly (TS17 Grid Heater) ....................................................... 1
20 1610970 Ring ............................................................................................................ 1
21 1493442 Boot ................................................................................................................ 1
21 1493442 Boot ............................................................................................................ 1
22 ..... Cap (CRP05 CAN Termination Resistor Cap) ............................................... 1
22 1607772 Connector (Termination) ............................................................................ 1
23 ..... Connector Assembly (CPS05 CAN Termination Resistor) ............................. 1
23 1518112 Terminal (Socket) ....................................................................................... 2
23 1330439 Plug ............................................................................................................ 1
23 1532664 Connector (Secondary Lock) ..................................................................... 1
23 1484397 Connector (3-Way) ..................................................................................... 1
24 ..... Connector Assembly (CRP03 WIF Sensor to Engine) ................................... 1
24 1330437 Terminal (Pin) ............................................................................................. 2
©2013 HYSTER COMPANY See Service Manual 4-129
for service procedures.
UNIT CODE G008
EUROPE 12/2013

ITEM PART NO. DESCRIPTION QTY


24 1330414 Connector (Secondary Lock) ..................................................................... 1
24 1493465 Connector (2 Pin) ....................................................................................... 1
25 ..... Connector Assembly (CRP08 J4 OEM Breakout) .......................................... 1
25 4016632 Plug ............................................................................................................ 12
25 4016631 Plug ............................................................................................................ 8
25 4016630 Terminal ..................................................................................................... 4
25 4016629 Connector ................................................................................................... 1
26 ..... Connector Assembly (CPS02 Engine ECM Signals) ..................................... 1
26 4029058 Connector ................................................................................................... 1
26 1484377 Plug ............................................................................................................ 29
26 1507725 Terminal ..................................................................................................... 31
26 1664886 Strain Relief ................................................................................................ 1
27 ..... Connector Assembly (CPS133 Fan Clutch) ................................................... 1
27 1493430 Connector (6 Way Housing) ....................................................................... 1
27 1529052 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 5
28 ..... Connector Assembly (CRP01 AC-Clutch) ...................................................... 1
28 1659115 Connector ................................................................................................... 1
28 1659116 Terminal ..................................................................................................... 1
28 1330281 Terminal ..................................................................................................... 1
28 1323579 Seal ............................................................................................................ 1
29 ..... Connector Assembly (CPS155 Coolant Level) .............................................. 1
29 1476067 Connector ................................................................................................... 1
29 1476109 Connector Lock .......................................................................................... 1
29 1482664 Connector Body ......................................................................................... 3
29 1482665 Seal ............................................................................................................ 3
30 ..... Connector Assembly (CPS173 Frame-DPF) .................................................. 1
30 1502625 Connector ................................................................................................... 1
30 1502626 Connector ................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 8
31 ..... Connector Assembly (CPS07 Cab Signals) ................................................... 1
31 1493431 Housing (Socket) ........................................................................................ 1
31 1493432 Retainer (Socket) ....................................................................................... 1
31 1330438 Terminal (Socket) ....................................................................................... 9
31 1330439 Plug ............................................................................................................ 3
31 1463141 Terminal (Socket) ....................................................................................... 46
31 1507725 Terminal ..................................................................................................... 2
32 ..... Connector Assembly (CPS54 Backup Diode) ................................................ 1
32 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
32 1482658 Terminal ..................................................................................................... 2
32 1610941 Seal (Dummy) ............................................................................................ 2
32 1482659 Seal (Rubber) ............................................................................................. 2
33 ..... Cap (CRP54 Backup Diode Cap) ................................................................... 1
33 1611029 Diode (1-Way) ............................................................................................ 1
34 ..... Connector Assembly (CRP04 Backup Alarm) ................................................ 1
34 1493465 Connector (2 Pin) ....................................................................................... 1
34 1330414 Connector (Secondary Lock) ..................................................................... 1
34 1330437 Terminal (Pin) ............................................................................................. 2
35 ..... Connector Assembly (CPS131 Frame-Rear) ................................................. 1
35 1493430 Connector (6 Way Housing) ....................................................................... 1
35 1529052 Connector ................................................................................................... 1
35 1330438 Terminal (Socket) ....................................................................................... 6
36 ..... Connector Assembly (CPS140 Breather Filter) .............................................. 1
4-130 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

ITEM PART NO. DESCRIPTION QTY


36 1484397 Connector (3-Way) ..................................................................................... 1
36 1463194 Connector (Secondary Lock) ..................................................................... 1
36 1597773 Terminal ..................................................................................................... 3
37 ..... Cap (CRP140 Breather Filter) ........................................................................ 1
37 1493466 Connector ................................................................................................... 1
37 1330439 Plug ............................................................................................................ 3
38 ..... Connector Assembly (CPS35 Auxiliary Signals) ............................................ 1
38 1484650 Connector (Socket) .................................................................................... 1
38 1339438 Seal ............................................................................................................ 30
38 1330439 Plug ............................................................................................................ 1
39 ..... Connector Assembly (CPS06 Cab Power) ..................................................... 1
39 1493433 Housing (Socket) ........................................................................................ 1
39 1493434 Terminal (Socket) ....................................................................................... 16
40 ..... Connector Assembly (CPS127 Brake Light) .................................................. 1
40 1490242 Connector (2 Way) ..................................................................................... 1
40 1490243 Connector (Secondary Lock) ..................................................................... 1
40 1330438 Terminal (Socket) ....................................................................................... 2
41 ..... Connector Assembly (CPS04 Throttle Pedal) ................................................ 1
41 1484397 Connector (3-Way) ..................................................................................... 1
41 1463194 Connector (Secondary Lock) ..................................................................... 1
41 1518112 Terminal (Socket) ....................................................................................... 3

©2013 HYSTER COMPANY See Service Manual 4-131


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-41)


PAGE 2 OF 2 — STAGE 3B ENGINE (→ 2/2013)

ITEM PART NO. DESCRIPTION QTY


4019072 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS132 Frame-Hydraulics) ........................................ 1
1 1493430 Connector (6 Way Housing) ....................................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 6
2 ..... Connector Assembly (CPS87 Hub Temperature Switch) ............................... 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 4027973 Boot ............................................................................................................ 1
2 1490243 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (CPS125 Frame-Hydraulics) ........................................ 1
3 1493428 Connector (12-Way) ................................................................................... 1
3 1500913 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 12
4 ..... Connector Assembly (CPS60 Frame-LH Front Lights) .................................. 1
4 1489656 Connector (4-Way) ..................................................................................... 1
4 1489657 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 4
5 ..... Cap (CRP60 LH Front Lights Cap) ................................................................. 1
5 1489655 Connector (4 Way) ..................................................................................... 1
5 1330439 Plug ............................................................................................................ 4
6 ..... Connector Assembly (CPS79 Brake Pressure Filter) ..................................... 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1463194 Connector (Secondary Lock) ..................................................................... 1
6 1597773 Terminal ..................................................................................................... 3
7 ..... Cap (CRP79 Brake Pressure Filter) ............................................................... 1
4-132 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

ITEM PART NO. DESCRIPTION QTY


7 1493466 Connector ................................................................................................... 1
7 1330439 Plug ............................................................................................................ 3
8 ..... Connector Assembly (CPS24 Output Speed) ................................................ 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1490243 Connector (Secondary Lock) ..................................................................... 1
8 1518112 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (TS27 Transmission Temperature Switch) ................... 1
9 1610947 Receptacle ................................................................................................. 1
9 1624103 Terminal ..................................................................................................... 1
10 ..... Connector Assembly (CPS26 Turbine Speed) ............................................... 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1490243 Connector (Secondary Lock) ..................................................................... 1
10 1518112 Terminal (Socket) ....................................................................................... 2
11 ..... Connector Assembly (CPS136 Air Filter) ....................................................... 1
11 1479109 Seal ............................................................................................................ 2
11 1493436 Terminal (Socket) ....................................................................................... 1
11 1493435 Connector (2-Way) ..................................................................................... 1
12 ..... Connector Assembly (CPS161 TBAP Sensor) ............................................... 1
12 4010949 Connector ................................................................................................... 1
12 4010950 Connector ................................................................................................... 1
12 4010947 Terminal ..................................................................................................... 4
12 4023538 Wire Seal .................................................................................................... 4
13 ..... Connector Assembly (TS40 Ground Starter Motor) ....................................... 1
13 806428 E-Ring ........................................................................................................ 1
14 ..... Connector Assembly (TS01 Ground Starter Motor) ....................................... 1
14 1611030 Ring Terminal ............................................................................................. 1
15 ..... Connector Assembly (TS42 Ground Starter Motor) ....................................... 1
15 806428 E-Ring ........................................................................................................ 1
16 ..... Connector Assembly (TS14 Ground Starter Motor) ....................................... 1
16 806428 E-Ring ........................................................................................................ 1
17 ..... Connector Assembly (TS13 Ground Starter Motor Solenoid) ........................ 1
17 1502921 Ring ............................................................................................................ 1
18 ..... Connector Assembly (CPS160 TBAP Sensor to Engine) .............................. 1
18 4023537 Connector ................................................................................................... 1
18 4023539 Terminal ..................................................................................................... 4
19 ..... Connector Assembly (TS06 Alternator B+) .................................................... 1
19 1493442 Boot ............................................................................................................ 1
20 ..... Connector Assembly (TS07 Alternator Ground) ............................................. 1
20 1610970 Ring ............................................................................................................ 1
21 1605545 Label (Cab Tilt Switch) ................................................................................... 1
21 1605545 Label (Cab Tilt Switch) ............................................................................... 1
22 ..... Connector Assembly (CPS12 Frame-Cab Tilt) .............................................. 1
22 1490242 Connector (2 Way) ..................................................................................... 1
22 1490243 Connector (Secondary Lock) ..................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 2
23 ..... Cap (CRP12 Frame-Cab Tilt Cap) ................................................................. 1
23 1330409 Connector ................................................................................................... 1
23 1330439 Plug ............................................................................................................ 2
24 ..... Connector Assembly (TS76 Fuel Sender +) ................................................... 1
24 1610947 Receptacle ................................................................................................. 1
24 1624103 Terminal ..................................................................................................... 1
25 ..... Connector Assembly (TS77 Fuel Sender -) ................................................... 1
25 1610947 Receptacle ................................................................................................. 1
©2013 HYSTER COMPANY See Service Manual 4-133
for service procedures.
UNIT CODE G008
EUROPE 12/2013

ITEM PART NO. DESCRIPTION QTY


25 1624103 Terminal ..................................................................................................... 1
26 ..... Connector Assembly (TS99 ECM Power Connection) ................................... 1
26 1692408 Ring Terminal ............................................................................................. 1
27 ..... Connector Assembly (TS19 Grid Heater Relay) ............................................ 1
27 1493448 E-Ring ........................................................................................................ 1
28 ..... Connector Assembly (TS16 Fuse Alternator 100A) ....................................... 1
28 1610971 Ring ............................................................................................................ 1
29 ..... Connector Assembly (TS26 Cab Fuse) .......................................................... 1
29 1610971 Ring ............................................................................................................ 1
30 ..... Connector Assembly (TS20 Grid Heater Relay) ............................................ 1
30 1493448 E-Ring ........................................................................................................ 1
31 ..... Connector Assembly (TS12 Grid Heater Relay) ............................................ 1
31 1610971 Ring ............................................................................................................ 1
32 1493442 Boot ................................................................................................................ 1
32 1493442 Boot ............................................................................................................ 1
33 ..... Connector Assembly (CPS55 Frame-Fuse Box) ............................................ 1
33 1493434 Terminal (Socket) ....................................................................................... 2
33 1546697 Connector ................................................................................................... 1
33 1545202 Connector ................................................................................................... 1
34 ..... Cap (CRP11 Diode Relay Assembly Cap) ..................................................... 1
34 1610953 Diode .......................................................................................................... 1
35 ..... Connector Assembly (CPS11 Diode Relays) ................................................. 1
35 1482659 Seal (Rubber) ............................................................................................. 2
35 1610941 Seal (Dummy) ............................................................................................ 2
35 1482658 Terminal ..................................................................................................... 2
35 1610950 Housing (Sealed) (4-Way) .......................................................................... 1

4-134 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-135


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-42)


PAGE 1 OF 4 — STAGE 3B ENGINE (2/2013 →)

4-136 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 1 OF 4 – STAGE 3B ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4056534 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CRP04 Backup Alarm) ................................................ 1
1 1330414 Connector (Secondary Lock) ..................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 2
1 1493465 Connector (2 Pin) ....................................................................................... 1
2 ..... Connector Assembly (CPS54 Backup Diode) ................................................ 1
2 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
2 1610941 Seal (Dummy) ............................................................................................ 2
2 1482658 Terminal ..................................................................................................... 2
2 1482659 Seal (Rubber) ............................................................................................. 2
3 ..... Connector Assembly (CRP54 Backup Diode Cap) ........................................ 1
3 1611029 Diode (1-Way) ............................................................................................ 1
4 ..... Connector Assembly (CPS140 Breather Filter) .............................................. 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1463194 Connector (Secondary Lock) ..................................................................... 1
4 1597773 Terminal ..................................................................................................... 3
5 ..... Connector Assembly (CRP140 Breather Filter) ............................................. 1
5 4035906 Plug ............................................................................................................ 1
6 ..... Connector Assembly (CPS93 WIF Sensor) ................................................... 1
7 1500901 Clip ................................................................................................................. 2
8 ..... Connector Assembly (TS17 Grid Heater) ....................................................... 1
8 1610970 Ring ............................................................................................................ 1
9 ..... Connector Assembly (CRP03 WIF Sensor to Engine) ................................... 1
9 1493465 Connector (2 Pin) ....................................................................................... 1
9 1330414 Connector (Secondary Lock) ..................................................................... 1
9 1330437 Terminal (Pin) ............................................................................................. 2
10 ..... Connector Assembly (CRP08 J4 OEM Breakout) .......................................... 1
10 4016629 Connector ................................................................................................... 1
10 4016631 Plug ............................................................................................................ 8
10 4016632 Plug ............................................................................................................ 12
10 4016630 Terminal ..................................................................................................... 4
11 ..... Connector Assembly (CPS02 Engine ECM Signals) ..................................... 1
11 4029058 Connector ................................................................................................... 1
11 1507725 Terminal ..................................................................................................... 31
11 1484377 Plug ............................................................................................................ 28
11 1664886 Strain Relief ................................................................................................ 1
12 ..... Connector Assembly (CPS05 CAN Termination Resistor) ............................. 1
12 1484397 Connector (3-Way) ..................................................................................... 1
12 1532664 Connector (Secondary Lock) ..................................................................... 1
12 1518112 Terminal (Socket) ....................................................................................... 2
12 1330439 Plug ............................................................................................................ 1
13 ..... Connector Assembly (CRP05 CAN Termination Resistor Cap) ..................... 1
13 1607772 Connector (Termination) ............................................................................ 1
14 ..... Connector Assembly (CRP01 AC-Clutch) ...................................................... 1
14 1659115 Connector ................................................................................................... 1
14 1659116 Terminal ..................................................................................................... 1
14 1323579 Seal ............................................................................................................ 1
14 1330281 Terminal ..................................................................................................... 1
15 ..... Connector Assembly (CPS155 Coolant Level) .............................................. 1
15 1476067 Connector ................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-137


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS)


PAGE 1 OF 4 – STAGE 3B ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


15 1476109 Connector Lock .......................................................................................... 1
15 1330355 Terminal ..................................................................................................... 3
15 1482665 Seal ............................................................................................................ 3
16 ..... Connector Assembly (CPS173 Frame - DPF) ................................................ 1
16 1502625 Connector ................................................................................................... 1
16 1502626 Connector ................................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 8
17 ..... Connector Assembly (CPS131 Frame - Rear) ............................................... 1
17 1493430 Connector (6 Way Housing) ....................................................................... 1
17 1529052 Connector ................................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 6
18 ..... Connector Assembly (CPS133 Fan Clutch) ................................................... 1
18 1493430 Connector (6 Way Housing) ....................................................................... 1
18 1529052 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 5
18 1330439 Plug ............................................................................................................ 1
19 ..... Connector Assembly (CPS22 Lubrication Switch) ......................................... 1
19 1490242 Connector (2 Way) ..................................................................................... 1
19 1490243 Connector (Secondary Lock) ..................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 2
20 ..... Connector Assembly (CRP22 Lubrication Switch) ......................................... 1
20 4035905 Plug ............................................................................................................ 3

4-138 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-139


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-43)


PAGE 2 OF 4 — STAGE 3B ENGINE (2/2013 →)

4-140 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 2 OF 4 – STAGE 3B ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4056534 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS06 Cab Power) ..................................................... 1
1 1493433 Housing (Socket) ........................................................................................ 1
1 1493434 Terminal (Socket) ....................................................................................... 16
2 ..... Connector Assembly (CPS35 Auxiliary Signals) ............................................ 1
2 1484650 Connector (Socket) .................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 29
2 1330439 Plug ............................................................................................................ 2
3 ..... Connector Assembly (CPS07 Cab Signals) ................................................... 1
3 1493431 Housing (Socket) ........................................................................................ 1
3 1493432 Retainer (Socket) ....................................................................................... 1
3 1507725 Terminal ..................................................................................................... 2
3 1463141 Terminal (Socket) ....................................................................................... 44
3 1330439 Plug ............................................................................................................ 3
3 1330438 Terminal (Socket) ....................................................................................... 11
4 ..... Connector Assembly (CPS04 Throttle Pedal) ................................................ 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1463194 Connector (Secondary Lock) ..................................................................... 1
4 1518112 Terminal (Socket) ....................................................................................... 3
5 ..... Connector Assembly (CPS127 Brake Light) .................................................. 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1490243 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (CPS85 Main Filter) ...................................................... 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1463194 Connector (Secondary Lock) ..................................................................... 1
6 1597773 Terminal ..................................................................................................... 3
7 ..... Connector Assembly (CRP85 Main Filter) ..................................................... 1
7 4035906 Plug ............................................................................................................ 1
8 ..... Connector Assembly (CPS61 Frame - RH Front Lights) ................................ 1
8 1489656 Connector (4-Way) ..................................................................................... 1
8 1489657 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (CRP61 RH Front Lights Cap) ..................................... 1
9 4036523 Plug ............................................................................................................ 1
10 ..... Connector Assembly (CPS124 Frame - Mast Lights) .................................... 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1490243 Connector (Secondary Lock) ..................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 2
11 ..... Connector Assembly (CRP124 Frame - Mast Lights Cap) ............................. 1
11 4035905 Plug ............................................................................................................ 1
12 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
13 1616149 Cap ................................................................................................................. 1
14 ..... Connector Assembly (CPS139 Frame - Mast) ............................................... 1
14 1503634 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 23
15 ..... Connector Assembly (CPS88 Hub Temperature Switch) ............................... 1
15 1490242 Connector (2 Way) ..................................................................................... 1
15 1490243 Connector (Secondary Lock) ..................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 4-141


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS)


PAGE 2 OF 4 – STAGE 3B ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


16 ..... Connector Assembly (CPS164 Automatic Lubrication) .................................. 1
16 1493430 Connector (6 Way Housing) ....................................................................... 1
16 1529052 Connector ................................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 6
17 ..... Connector Assembly (CRP164 Automatic Lubrication) .................................. 1
17 4036873 Cap (6 Way) ............................................................................................... 1
18 ..... Connector Assembly (CRP13 1st/3rd P Sensor) ........................................... 1
18 1327957 Connector ................................................................................................... 1
18 1532571 Terminal ..................................................................................................... 3
19 ..... Connector Assembly (CRP14 2nd P Sensor) ................................................ 1
19 1327957 Connector ................................................................................................... 1
19 1532571 Terminal ..................................................................................................... 3
20 ..... Connector Assembly (CRP11 Sump Temperature) ....................................... 1
20 1479108 Connector ................................................................................................... 1
20 1479107 Terminal ..................................................................................................... 2
21 ..... Connector Assembly (CPS175 2nd Prop) ...................................................... 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1490243 Connector (Secondary Lock) ..................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
22 ..... Connector Assembly (CPS174 Fwd/Rev Prop) .............................................. 1
22 1490242 Connector (2 Way) ..................................................................................... 1
22 1490243 Connector (Secondary Lock) ..................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 2
23 ..... Connector Assembly (CPS168 1st/3rd Prop) ................................................. 1
23 1490242 Connector (2 Way) ..................................................................................... 1
23 1490243 Connector (Secondary Lock) ..................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 2
24 ..... Connector Assembly (CPS167 1st/3rd Selector) ........................................... 1
24 1490242 Connector (2 Way) ..................................................................................... 1
24 1490243 Connector (Secondary Lock) ..................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 2
25 ..... Connector Assemblly (CPS177 Rev Selector) ............................................... 1
25 1490242 Connector (2 Way) ..................................................................................... 1
25 1490243 Connector (Secondary Lock) ..................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 2
26 ..... Connector Assembly (CPS176 Fwd Selector) ............................................... 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector (Secondary Lock) ..................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (CPS25 Drum Speed) .................................................. 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector (Secondary Lock) ..................................................................... 1
27 1518112 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (CPS10 Hydraulic Temperature) .................................. 1
28 1490242 Connector (2 Way) ..................................................................................... 1
28 1490243 Connector (Secondary Lock) ..................................................................... 1
28 1518112 Terminal (Socket) ....................................................................................... 2
29 ..... Connector Assembly (CPS166 Engine Speed) .............................................. 1
29 1490242 Connector (2 Way) ..................................................................................... 1
29 1490243 Connector (Secondary Lock) ..................................................................... 1

4-142 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 2 OF 4 – STAGE 3B ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


29 1330438 Terminal (Socket) ....................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 4-143


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-44)


PAGE 3 OF 4 — STAGE 3B ENGINE (2/2013 →)

4-144 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 3 OF 4 – STAGE 3B ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4056534 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS132 Frame - Hydraulics) ...................................... 1
1 1493430 Connector (6 Way Housing) ....................................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 6
2 ..... Connector Assembly (CPS125 Frame - Hydraulics) ...................................... 1
2 1493428 Connector (12-Way) ................................................................................... 1
2 1500913 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 12
3 ..... Connector Assemblly (CPS87 Hub Temperature Switch) .............................. 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CPS60 Frame - LH Front Lights) ................................ 1
4 1489656 Connector (4-Way) ..................................................................................... 1
4 1489657 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 4
5 ..... Connector Assembly (CRP60 LH Front Lights Cap) ...................................... 1
5 4036523 Plug ............................................................................................................ 1
6 ..... Connector Assembly (CPS79 Brake Pressure Filter) ..................................... 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1463194 Connector (Secondary Lock) ..................................................................... 1
6 1597773 Terminal ..................................................................................................... 3
7 ..... Connector Assembly (CRP79 Brake Pressrue Filter) .................................... 1
7 4035906 Plug ............................................................................................................ 1
8 ..... Connector Assembly (CPS24 Output Speed) ................................................ 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1490243 Connector (Secondary Lock) ..................................................................... 1
8 1518112 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (TS27 Transmission Temperature Switch) ................... 1
9 1610947 Receptacle ................................................................................................. 1
9 1624103 Terminal ..................................................................................................... 1
10 ..... Connector Assembly (CPS26 Turbine Speed) ............................................... 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1490243 Connector (Secondary Lock) ..................................................................... 1
10 1518112 Terminal (Socket) ....................................................................................... 2
11 ..... Connector Assembly (CPS12 Frame - Cab Tilt) ............................................ 1
11 1490242 Connector (2 Way) ..................................................................................... 1
11 1490243 Connector (Secondary Lock) ..................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assemblly (CRP12 Frame - Cab Tilt) ........................................... 1
12 4035905 Plug ............................................................................................................ 1
13 1605545 Label (Cab Tilt Switch) ................................................................................... 1
14 ..... Connector Assembly (TS76 Fuel Sender+) .................................................... 1
14 1610947 Receptacle ................................................................................................. 1
14 1624103 Terminal ..................................................................................................... 1
15 ..... Connector Assembly (TS77 Fuel Sender-) .................................................... 1
15 1610947 Receptacle ................................................................................................. 1
15 1624103 Terminal ..................................................................................................... 1
16 ..... Connector Assembly (CPS55 Frame - Fuse Box) .......................................... 1

©2013 HYSTER COMPANY See Service Manual 4-145


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS)


PAGE 3 OF 4 – STAGE 3B ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


16 1545202 Connector ................................................................................................... 1
16 1546697 Connector ................................................................................................... 1
16 1493434 Terminal (Socket) ....................................................................................... 2
17 ..... Connector Assembly (TS20 Grid Heater Relay) ............................................ 1
17 1493448 E-Ring ........................................................................................................ 1
18 ..... Connector Assembly (TS19 Grid Heater Relay) ............................................ 1
18 1493448 E-Ring ........................................................................................................ 1
19 ..... Connector Assembly (TS16 Fuse Alternator 100A) ....................................... 1
19 1610971 Ring ............................................................................................................ 1
20 ..... Connector Assembly (TS26 Cab Fuse) .......................................................... 1
20 1610971 Ring ............................................................................................................ 1
21 ..... Connector Assembly (TS12 Grid Heater Relay) ............................................ 1
21 1610971 Ring ............................................................................................................ 1
22 ..... Connector Assembly (TS99 ECM Power Connection) ................................... 1
22 1692408 Ring Terminal ............................................................................................. 1
23 ..... Connector Assembly (CRP11 Diode Relay Assembly) .................................. 1
23 1479108 Connector ................................................................................................... 1
23 1479107 Terminal ..................................................................................................... 2
24 ..... Connector Assembly (CPS11 Diode Relays) ................................................. 1
24 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
24 1482658 Terminal ..................................................................................................... 2
24 1482659 Seal (Rubber) ............................................................................................. 2
24 1610941 Seal (Dummy) ............................................................................................ 2

4-146 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-147


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (CHASSIS) (FIGURE 4-45)


PAGE 4 OF 4 — STAGE 3B ENGINE (2/2013 →)

4-148 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (CHASSIS)


PAGE 4 OF 4 – STAGE 3B ENGINE (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


4056534 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (CPS161 TBAP Sensor) ............................................... 1
1 4010949 Connector ................................................................................................... 1
1 4010950 Connector ................................................................................................... 1
1 4010947 Terminal ..................................................................................................... 4
1 4023538 Wire Seal .................................................................................................... 4
2 ..... Connector Assembly (CPS136 Air Filter) ....................................................... 1
2 1493435 Connector (2-Way) ..................................................................................... 1
2 1493436 Terminal (Socket) ....................................................................................... 2
2 1479109 Seal ............................................................................................................ 2
3 ..... Connector Assembly (TS01 Ground Starter Motor) ....................................... 1
3 1611030 Ring Terminal ............................................................................................. 1
4 ..... Connector Assembly (TS40 Ground Starter Motor) ....................................... 1
4 806428 E-Ring ........................................................................................................ 1
5 ..... Connector Assembly (TS42 Ground Starter Motor) ....................................... 1
5 806428 E-Ring ........................................................................................................ 1
6 ..... Connector Assembly (TS14 Ground Starter Motor) ....................................... 1
6 806428 E-Ring ........................................................................................................ 1
7 ..... Connector Assembly (TS13 Starter Motor Solenoid) ..................................... 1
7 1502921 Ring ............................................................................................................ 1
8 ..... Connector Assembly (CPS160 TBAP Sensor to Engine) .............................. 1
8 4023537 Connector ................................................................................................... 1
8 4023539 Terminal ..................................................................................................... 4
9 ..... Connector Assembly (TS06 Alternator B+) .................................................... 1
9 1610971 Ring ............................................................................................................ 1
10 ..... Connector Assembly (TS07 Alternator Ground) ............................................. 1
10 1610970 Ring ............................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 4-149


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-46)


CLOSED CAB

ITEM PART NO. DESCRIPTION QTY


2111601 Wire Harness (Closed Cab) ................................................................................ 1
1 ..... Connector Assembly (CPS63 Closed Cab, Side Console) ............................ 1
1 1484592 Connector ................................................................................................... 1
1 1484593 Retainer ...................................................................................................... 1
1 1484594 Terminal (Pin) ............................................................................................. 4
1 1484610 Terminal ..................................................................................................... 1
1 1484596 Terminal (Pin) ............................................................................................. 9
1 1484597 Seal ............................................................................................................ 9
1 1484595 Seal ............................................................................................................ 4
2 ..... Connector Assembly (CRP117 Air Conditioner, Side Console) ..................... 1
2 1623050 Housing ...................................................................................................... 1
2 1330418 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 6
2 1363885 Terminal (Pin) ............................................................................................. 1
2 1531312 Terminal ..................................................................................................... 1
3 ..... Connector Assembly (TS98 Ventilation Fan) ................................................. 1
3 1484598 Terminal ..................................................................................................... 1
3 1484599 Housing ...................................................................................................... 1
4 ..... Connector Assembly (TS44 Interior Light, RH) .............................................. 1
4 1484598 Terminal ..................................................................................................... 1
4 1484599 Housing ...................................................................................................... 1
5 ..... Connector Assembly (TS43 Interior Light, RH) .............................................. 1
5 1484598 Terminal ..................................................................................................... 1
5 1484599 Housing ...................................................................................................... 1
6 ..... Connector Assembly (CRP10 Condensor Unit) ............................................. 1
6 1531312 Terminal ..................................................................................................... 1
4-150 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

ITEM PART NO. DESCRIPTION QTY


6 1363885 Terminal (Pin) ............................................................................................. 1
6 1330437 Terminal (Pin) ............................................................................................. 6
6 1570601 Gasket ........................................................................................................ 1
6 1330418 Connector (Secondary Lock) ..................................................................... 1
6 1570603 Housing ...................................................................................................... 1
7 ..... Connector Assembly (CRP64 Cab Lights, RH) .............................................. 1
7 1363885 Terminal (Pin) ............................................................................................. 1
7 1330439 Plug ............................................................................................................ 3
7 1330437 Terminal (Pin) ............................................................................................. 4
7 1570601 Gasket ........................................................................................................ 1
7 1330418 Connector (Secondary Lock) ..................................................................... 1
7 1570603 Housing ...................................................................................................... 1
8 ..... Connector Assembly (CPS75 Roof Wiper) .................................................... 1
8 1489656 Connector (4-Way) ..................................................................................... 1
8 1489657 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (CRP65 Cab Lights, LH) .............................................. 1
9 1570603 Housing ...................................................................................................... 1
9 1330418 Connector (Secondary Lock) ..................................................................... 1
9 1570601 Gasket ........................................................................................................ 1
9 1330437 Terminal (Pin) ............................................................................................. 4
9 1330439 Plug ............................................................................................................ 3
9 1363885 Terminal (Pin) ............................................................................................. 1
10 ..... Connector Assembly (TS46 Interior Lights, LH) ............................................. 1
10 1484599 Housing ...................................................................................................... 1
10 1484598 Terminal ..................................................................................................... 1
11 ..... Connector Assembly (TS45 Interior Lights, LH) ............................................. 1
11 1484599 Housing ...................................................................................................... 1
11 1484598 Terminal ..................................................................................................... 1
12 ..... Connector Assembly (CPS110 Radio Power) ................................................ 1
12 1484609 Housing (Socket) ........................................................................................ 1
12 1484719 Terminal ..................................................................................................... 3
13 ..... Connector Assembly (CPS111 Radio Sound) ................................................ 1
13 1484608 Housing (Socket) ........................................................................................ 1
13 1484610 Terminal ..................................................................................................... 4
14 ..... Connector Assembly (TS93 Speaker, LH) ..................................................... 1
14 1484599 Housing ...................................................................................................... 1
14 1484598 Terminal ..................................................................................................... 1
15 ..... Connector Assembly (TS94 Speaker, LH) ..................................................... 1
15 1484383 Heat Shrink ................................................................................................ 1
15 1484600 Terminal ..................................................................................................... 1
16 ..... Connector Assembly (TS91 Speaker, RH) ..................................................... 1
16 1484599 Housing ...................................................................................................... 1
16 1484598 Terminal ..................................................................................................... 1
17 ..... Connector Assembly (TS92 Speaker, RH) ..................................................... 1
17 1484600 Terminal ..................................................................................................... 1
17 1484383 Heat Shrink ................................................................................................ 1
18 ..... Connector Assembly (TS90 Radio Coms) ..................................................... 1
18 1484599 Housing ...................................................................................................... 1
18 1484598 Terminal ..................................................................................................... 1
19 ..... Connector Assembly (TS89 Radio Coms) ..................................................... 1
19 1484598 Terminal ..................................................................................................... 1
19 1484599 Housing ...................................................................................................... 1
©2013 HYSTER COMPANY See Service Manual 4-151
for service procedures.
UNIT CODE G008
EUROPE 12/2013

ITEM PART NO. DESCRIPTION QTY


20 ..... Connector Assembly (CPS64 RH Cab Lights) ............................................... 1
20 1502625 Connector ................................................................................................... 1
20 1330439 Plug ............................................................................................................ 8
21 ..... Connector Assembly (CPS65 LH Cab Lights) ................................................ 1
21 1502625 Connector ................................................................................................... 1
21 1330439 Plug ............................................................................................................ 8

4-152 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (FIGURE 4-47)


DPF

ITEM PART NO. DESCRIPTION QTY


4042437 Wire Harness (DPF) ........................................................................................... 1
1 ..... Connector Assembly (CPS154 DPF Pressure) .............................................. 1
1 4010944 Connector (4 Way) ..................................................................................... 1
1 4010946 Terminal ..................................................................................................... 4
2 ..... Connector Assembly (CPS153 DPF Temperature) ........................................ 1
2 4031205 Connector (10 Pole) ................................................................................... 1
2 4010946 Terminal ..................................................................................................... 4
2 1330439 Plug ............................................................................................................ 6
3 ..... Connector Assembly (CRP11 DPF Frame) .................................................... 1
3 1623050 Housing ...................................................................................................... 1
3 1330418 Connector (Secondary Lock) ..................................................................... 1
3 1330437 Terminal (Pin) ............................................................................................. 8

©2013 HYSTER COMPANY See Service Manual 4-153


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-48)


ENGINE CONTROL MODULE

4-154 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
ENGINE CONTROL MODULE

ITEM PART NO. DESCRIPTION QTY


1651159 Engine Assy (Without Air Conditioning) (Tier III, 215 HP) .................................. 1
1651164 Engine Assy (With Air Conditioning) (Tier III, 215 HP) ....................................... 1
1651160 Engine Assy (Without Air Conditioning) (Tier III, 250 HP) .................................. 1
1651165 Engine Assy (With Air Conditioning) (Tier III, 250 HP) ....................................... 1
4023407 Engine Assy ........................................................................................................ 1
4023429 Engine Assy ........................................................................................................ 1
4023430 Engine Assy ........................................................................................................ 1
1 1587586 Clip ................................................................................................................. 1
2 1517297 Screw ............................................................................................................. 3
3 1517266 Capscrew ....................................................................................................... 1
4 1512460 Capscrew ....................................................................................................... 1
5 4012479 Bracket ........................................................................................................... 2
6 1513836 Screw ............................................................................................................. 1
7 1512097 Capscrew ....................................................................................................... 1
8 1512004 Capscrew ....................................................................................................... 1
9 1513793 Nut .................................................................................................................. 2
10 1512051 Capscrew ....................................................................................................... 3
11 1513749 Capscrew ....................................................................................................... 1
12 1644026 Clip ................................................................................................................. 8
13 1644062 Wire Harness .................................................................................................. 3
14 4012477 Wire Harness .................................................................................................. 1
15 4012470 Wire Harness .................................................................................................. 1
16 4012469 Brace .............................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 4-155


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-49)


FRONT DRIVE LIGHTS

ITEM PART NO. DESCRIPTION QTY


4601414 Wire Harness (Front Drive Light) ........................................................................ 1
1 ..... Connector Assembly (CRP60/CRP61 Frame - LH/RH Front Drive Lights
Harness) ......................................................................................................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector (Secondary Lock) ..................................................................... 1
1 1363885 Terminal (Pin) ............................................................................................. 1
1 1330437 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CPS56/CPS59 LH/RH Drive Light) ............................. 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
2 1493465 Connector (2 Pin) ....................................................................................... 1
2 1330439 Plug ............................................................................................................ 2
3 ..... Connector Assembly (CPS49/CPS67 Rear Tail Lights) ................................. 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1463194 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 3
3 1330439 Plug ............................................................................................................ 3
3 1493466 Connector ................................................................................................... 1

4-156 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-157


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-50)


HYDRAULICS

4-158 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


1696211 Wire Harness (Hydraulics) .................................................................................. 1
1 1497365 Label (Tilt) ...................................................................................................... 1
2 ..... Connector Assembly (CPS102 Tilt Solenoid) ................................................. 1
2 4010797 Connector ................................................................................................... 1
2 1489657 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 4
3 1497364 Label (Hoist) ................................................................................................... 2
4 ..... Connector Assembly (CPS103 Lift Solenoid 1) .............................................. 1
4 4010797 Connector ................................................................................................... 1
4 1489657 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 4
5 ..... Connector Assembly (CRP125 Hydraulics, Frame) ....................................... 1
5 1500925 Connector ................................................................................................... 1
5 1352603 Secondary Lock ......................................................................................... 1
5 1330437 Terminal (Pin) ............................................................................................. 12
6 ..... Conenctor Assembly (CRP132 Hydraulics, Frame) ....................................... 1
6 1525589 Connector (6-Pin) ....................................................................................... 1
6 1330417 Connector (Seconday Lock) ....................................................................... 1
6 1330437 Terminal (Pin) ............................................................................................. 6
7 ..... Connector Assembly (CPS98 Park Brake Solenoid) ...................................... 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1490243 Connector (Secondary Lock) ..................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2
8 ..... Connector Assembly (CPS73 Lowering Solenoid) ......................................... 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1490243 Connector (Secondary Lock) ..................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (CPS126 Hoist Pressure) ............................................. 1
9 1484397 Connector (3-Way) ..................................................................................... 1
9 1463194 Connector (Secondary Lock) ..................................................................... 1
9 1597773 Terminal ..................................................................................................... 3
10 ..... Connector Assembly (CPS99 Accumulator Charge Disable Solenoid) .......... 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1490243 Connector (Secondary Lock) ..................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 2
11 1638976 Label (D) ......................................................................................................... 1
12 ..... Connector Assembly (CPS18 Brake Pressure Switch) .................................. 1
12 1484397 Connector (3-Way) ..................................................................................... 1
12 1490243 Connector (Secondary Lock) ..................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 3
13 ..... Connector Assembly (CPS104 Lift Solenoid 2) .............................................. 1
13 4010797 Connector ................................................................................................... 1
13 1489657 Connector ................................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 4
14 ..... Connector Assembly (CPS101 Auxiliary Solenoid) ........................................ 1
14 4010797 Connector ................................................................................................... 1
14 1489657 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 4

©2013 HYSTER COMPANY See Service Manual 4-159


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-51)


MAST

4-160 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
MAST
KEY:
A: H25XM/XMS
B: H28-32XM/XMS
QTY
ITEM PART NO. DESCRIPTION A B
1692959 Wire Harness (Mast) (2745mm Lift Height) ................................................ .. 1
1692960 Wire Harness (Mast) (3050mm Lift Height) ................................................ .. 1
1692961 Wire Harness (Mast) (3655mm Lift Height) ................................................ .. 1
1692962 Wire Harness (Mast) (4265mm Lift Height) ................................................ .. 1
1692963 Wire Harness (Mast) (6095mm Lift Height) ................................................ .. 1
1692964 Wire Harness (Mast) (6705mm Lift Height) ................................................ .. 1
1692965 Wire Harness (Mast) (9145mm Lift Height) ................................................ .. 1
1692966 Wire Harness (Mast) (9755mm Lift Height) ................................................ .. 1
1692967 Wire Harness (Mast) (3050mm Lift Height) ................................................ 1 ..
1692968 Wire Harness (Mast) (3655mm Lift Height) ................................................ 1 ..
1692969 Wire Harness (Mast) (4265mm Lift Height) ................................................ 1 ..
1692970 Wire Harness (Mast) (4875mm Lift Height) ................................................ 1 ..
1692971 Wire Harness (Mast) (6705mm Lift Height) ................................................ 1 ..
1692972 Wire Harness (Mast) (9145mm Lift Height) ................................................ 1 ..
1 ..... Connector Assembly (CPS148, Carriage) ............................................. 1 1
2 1330434 Terminal ............................................................................................ 12 12
3 1351069 Secondary Lock ................................................................................. 1 1
4 1351068 Connector (DT PLU 12 SOC) ............................................................ 1 1
5 ..... Connector Assembly (CRP118, Frame) ................................................ 1 1
6 1632862 Housing ............................................................................................. 1 1
7 1484685 Locknut .............................................................................................. 1 1
8 1484686 Washer (Spring) ................................................................................ 1 1
9 1330439 Plug ................................................................................................... 11 11
10 1363885 Terminal (Pin) .................................................................................... 12 12
11 1632863 Cap ........................................................................................................ 1 1
12 137852 Strap Clamp ........................................................................................... 1 1
13 1617197 Strain Relief ........................................................................................... 1 1

©2013 HYSTER COMPANY See Service Manual 4-161


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-52)


MAST — CONTAINER HANDLER

4-162 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS
MAST – CONTAINER HANDLER

ITEM PART NO. DESCRIPTION QTY


4005141 Wire Harness (Mast) (6200mm Lift Height) ........................................................ 1
1649740 Wire Harness (Mast) (9145mm Lift Height) ........................................................ 1
1649741 Wire Harness (Mast) (9755mm Lift Height) ........................................................ 1
1 ..... Connector Assembly (CRP04, Frame) ........................................................... 1
2 1484686 Washer (Spring) ......................................................................................... 1
3 1484685 Locknut ....................................................................................................... 1
4 1572599 Connector Insert (Female) ......................................................................... 1
5 1363885 Terminal (Pin) ............................................................................................. 23
6 ..... Connector Assembly (CRP09, Attachment) ................................................... 1
7 833772 Terminal ..................................................................................................... 24
8 1572599 Connector Insert (Female) ......................................................................... 1
9 1491182 Terminal ..................................................................................................... 1
10 1694815 Housing Cap ................................................................................................... 1
11 1599346 Fitting .............................................................................................................. 1
12 1632863 Cap ................................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 4-163


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-53)


MAST WORK LIGHTS — MAIN

ITEM PART NO. DESCRIPTION QTY


1698639 Wire Harness (Mast Work Lights) ....................................................................... 1
1 ..... Connector Assembly (CPS147 Mast Work Lights LH) ................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1490243 Connector (Secondary Lock) ..................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (CPS146 Mast Work Lights RH) .................................. 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (CRP124 Frame) .......................................................... 1
3 1493465 Connector (2 Pin) ....................................................................................... 1
3 1330414 Connector (Secondary Lock) ..................................................................... 1
3 1330437 Terminal (Pin) ............................................................................................. 2

4-164 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (FIGURE 4-54)


MAST WORK LIGHTS — LH

ITEM PART NO. DESCRIPTION QTY


1699360 Wire Harness (Mast Work Lights, LH) ................................................................ 1
1 ..... Connector Assembly (CRP146 Mast Work Light) .......................................... 1
1 1493465 Connector (2 Pin) ....................................................................................... 1
1 1330414 Connector (Secondary Lock) ..................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (CPS558 Mast Light) .................................................... 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 4-165


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-55)


MAST WORK LIGHTS — RH

ITEM PART NO. DESCRIPTION QTY


1699361 Wire Harness (Mast Work Lights, RH) (Up To 6705mm Lift Height) .................. 1
1699362 Wire Harness (Mast Work Lights, RH) (9145mm Lift Height And Up) ................ 1
1 ..... Connector Assembly (CRP147 Mast Work Lights) ........................................ 1
1 1493465 Connector (2 Pin) ....................................................................................... 1
1 1330414 Connector (Secondary Lock) ..................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (CPS57 RH Mast Light) ................................................ 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2

4-166 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (FIGURE 4-56)


OPEN CAB

ITEM PART NO. DESCRIPTION QTY


2111602 Wire Harness (Open Cab) .................................................................................. 1
1 ..... Connector Assembly (CPS63 Closed Cab, Side Console) ............................ 1
1 1484592 Connector ................................................................................................... 1
1 1484593 Retainer ...................................................................................................... 1
1 1484594 Terminal (Pin) ............................................................................................. 4
1 1484596 Terminal (Pin) ............................................................................................. 2
1 1484611 Seal (Blanking) ........................................................................................... 8
1 1484595 Seal ............................................................................................................ 4
1 1484597 Seal ............................................................................................................ 2
2 ..... Connector Assembly (CRP64 Cab Lights, RH) .............................................. 1
2 1363885 Terminal (Pin) ............................................................................................. 1
2 1330439 Plug ............................................................................................................ 3
2 1363885 Terminal (Pin) ............................................................................................. 4
2 1570601 Gasket ........................................................................................................ 1
2 1330418 Connector (Secondary Lock) ..................................................................... 1
2 1570603 Housing ...................................................................................................... 1
3 ..... Connector Assembly (CRP65 Cab Lights, LH) .............................................. 1
3 1570603 Housing ...................................................................................................... 1
3 1330418 Connector (Secondary Lock) ..................................................................... 1
3 1570601 Gasket ........................................................................................................ 1
3 1330437 Terminal (Pin) ............................................................................................. 4
3 1330439 Plug ............................................................................................................ 3
3 1363885 Terminal (Pin) ............................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 4-167


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-57)


POWERED CAB TILT

ITEM PART NO. DESCRIPTION QTY


4601413 Wire Harness (Powered Cab Tilt) ....................................................................... 1
1 1605545 Label (Cab Tilt Switch) ................................................................................... 1
2 ..... Connector Assembly (CRP12 Cab Tilt) .......................................................... 1
2 1493465 Connector (2 Pin) ....................................................................................... 1
2 1330414 Connector (Secondary Lock) ..................................................................... 1
2 1363885 Terminal (Pin) ............................................................................................. 2
3 ..... Connector Assembly (CPS122 Cab Tilt Switch) ............................................ 1
3 346330 Connector Body ......................................................................................... 1
3 1484375 Terminal ..................................................................................................... 2
4 ..... Connector Assembly (CPS123 Diode Cab Tilt Pump) ................................... 1
4 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
4 1610941 Seal (Dummy) ............................................................................................ 2
4 1484656 Terminal (Socket) ....................................................................................... 2
4 1610954 Seal ............................................................................................................ 2
5 ..... Connector Assembly (CPS121 Cab Tilt Pump) .............................................. 1
5 1545202 Connector ................................................................................................... 1
5 1546697 Connector ................................................................................................... 1
5 1493434 Terminal (Socket) ....................................................................................... 2
6 1546697 Connector ....................................................................................................... 1

4-168 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (FIGURE 4-58)


PUMP BASE — AUTOMATIC GREASING SYSTEM

ITEM PART NO. DESCRIPTION QTY


4034716 Wire Harness (Pump Base) ................................................................................ 1
1 ..... Connector Assembly (C02) ............................................................................ 1
1 1525589 Connector (6-Pin) ....................................................................................... 1
1 1330417 Connector (Seconday Lock) ....................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 6
2 ..... Connector Assembly (C01) ............................................................................ 1
2 4021944 Connector ................................................................................................... 1
2 4024325 Terminal ..................................................................................................... 6

©2013 HYSTER COMPANY See Service Manual 4-169


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-59)


REAR

ITEM PART NO. DESCRIPTION QTY


1668708 Wire Harness (Rear) ........................................................................................... 1
1 ..... Connector Assembly (Frame) ........................................................................ 1
1 1525589 Connector (6-Pin) ....................................................................................... 1
1 1330417 Connector (Seconday Lock) ....................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 1
2 ..... Connector Assembly (LH Rear Lights) ........................................................... 1
2 1493430 Connector (6 Way Housing) ....................................................................... 1
2 1529052 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 5
2 1330439 Plug ............................................................................................................ 1
3 ..... Connector Assembly (RH Rear Lights) .......................................................... 1
3 1493430 Connector (6 Way Housing) ....................................................................... 1
3 1529052 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 5
3 1330439 Plug ............................................................................................................ 1

4-170 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (FIGURE 4-60)


REAR WIPER EXTENSION — CLOSED CAB

ITEM PART NO. DESCRIPTION QTY


2111608 Wire Harness (Rear Wiper Extension) ................................................................ 1
1 1570644 Label (Rear Wash/Wipe Switch) .................................................................... 1
2 ..... Connector Assembly (CRP74 Rear Wiper, Side Console) ............................. 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (CPS92 Rear Wiper) .................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 4
3 1489657 Connector ................................................................................................... 1
3 1489656 Connector (4-Way) ..................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-171


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-61)


SIDE AND INDICATOR LIGHTS

ITEM PART NO. DESCRIPTION QTY


4601415 Wire Harness (Side And Indicator Lights) ........................................................... 1
1 ..... Connector Assembly (CRP49/CRP67 Rear/Tail Lights) ................................ 1
1 1493466 Connector ................................................................................................... 1
1 1330415 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 3
2 1484394 Crimp Ferrule (LH/RH Indicator/Side Lights) .................................................. 2
3 ..... Connector Assembly (TS60/TS59 LH/RH Side/Indicator Ground) ................. 1
3 1493448 E-Ring ........................................................................................................ 1

4-172 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (FIGURE 4-62)


STEER COLUMN

ITEM PART NO. DESCRIPTION QTY


2111600 Wire Harness (Steer Column) ............................................................................. 1
1 ..... Connector Assembly (CRP30 Steer Column, Underfloor) ............................. 1
1 1484592 Connector ................................................................................................... 1
1 1484593 Retainer ...................................................................................................... 1
1 1484596 Terminal (Pin) ............................................................................................. 14
1 1484597 Seal ............................................................................................................ 14
2 ..... Connector Assembly (CPS29 Shift Lever) ..................................................... 1
2 1502625 Connector ................................................................................................... 1
2 1502626 Connector ................................................................................................... 1
2 1597773 Terminal ..................................................................................................... 8
3 ..... Connector Assembly (CPS83 Horn Button) ................................................... 1
3 1484557 Connector (2 Socket) ................................................................................. 1
3 1484558 Connector (Seconday Lock) ....................................................................... 1
3 1463139 Terminal ..................................................................................................... 1
3 1484377 Plug ............................................................................................................ 1
4 ..... Connector Assembly (TS66 Indicator Switch, Left) ........................................ 1
4 1484394 Crimp Ferrule ............................................................................................. 1
5 ..... Connector Assembly (TS64 Indicator Switch) ................................................ 1
5 1484394 Crimp Ferrule ............................................................................................. 1
6 ..... Connector Assembly (TS67 Indicator Switch, Right) ..................................... 1
6 1484394 Crimp Ferrule ............................................................................................. 1
7 ..... Connector Assembly (TS80 Master Warning) ................................................ 1
7 1484394 Crimp Ferrule ............................................................................................. 1
8 ..... Connector Assembly (TS81 Master Warning) ................................................ 1
8 1484394 Crimp Ferrule ............................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 4-173


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS (FIGURE 4-63)


TAIL LIGHT

ITEM PART NO. DESCRIPTION QTY


1670718 Wire Harness (Tail Light) .................................................................................... 1
1 ..... Connector Assembly (CRP68/CRP69 LH/RH Rear Lights) ........................... 1
1 1525589 Connector (6-Pin) ....................................................................................... 1
1 1330417 Connector (Seconday Lock) ....................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 5
1 1330439 Plug ............................................................................................................ 1
2 ..... Connector Assembly (TS49/TS53 LH/RH Rear Lights) ................................. 1
2 1610948 Receptacle ................................................................................................. 1
2 1610947 Receptacle ................................................................................................. 1
3 ..... Connector Assembly (TS50/TS54 LH/RH Rear Lights) ................................. 1
3 1610948 Receptacle ................................................................................................. 1
3 1610947 Receptacle ................................................................................................. 1
4 ..... Connector Assembly (TS51/TS55 LH/RH Rear Lights) ................................. 1
4 1610948 Receptacle ................................................................................................. 1
4 1610947 Receptacle ................................................................................................. 1
5 ..... Connector Assembly (TS52/TS56 LH/RH Rear Lights) ................................. 1
5 1610948 Receptacle ................................................................................................. 1
5 1610947 Receptacle ................................................................................................. 1
6 ..... Connector Assembly (CPS119/CPS120 Reverse Light) ................................ 1
6 1493444 Terminal ..................................................................................................... 1
6 1493445 Cover (Socket Terminal) ............................................................................ 1
7 ..... Connector Assembly (CRP163/CRP162 Reverse Light) ............................... 1
7 1497358 Terminal ..................................................................................................... 1
7 1497287 Cover .......................................................................................................... 1

4-174 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS (FIGURE 4-64)


WASH PUMPS — CLOSED CAB

ITEM PART NO. DESCRIPTION QTY


2111607 Wire Harness (Wash Pumps) ............................................................................. 1
1 ..... Connector Assembly (CRP28 Wash Pumps, Side Console) ......................... 1
1 1330437 Terminal (Pin) ............................................................................................. 4
1 1330416 Connector (Secondary Lock) ..................................................................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
2 ..... Connector Assembly (CPS20 Front Washer) ................................................. 1
2 1484395 Housing (Socket) ........................................................................................ 1
2 1484396 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (CPS95 Rear Washer) ................................................. 1
3 1484395 Housing (Socket) ........................................................................................ 1
3 1484396 Terminal ..................................................................................................... 2
4 ..... Connector Assembly (CPS38 Roof Washer) ................................................. 1
4 1484395 Housing (Socket) ........................................................................................ 1
4 1484396 Terminal ..................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 4-175


for service procedures.
UNIT CODE G008
EUROPE 12/2013

WIRE HARNESS AND SWITCH ASSEMBLY (FIGURE 4-65)


MONOTROL PEDAL

4-176 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

WIRE HARNESS AND SWITCH ASSEMBLY


MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


1352090 Switch Assembly ................................................................................................. 1
1 353128 Switch ............................................................................................................. 2
2 353217 Jumper Wire ................................................................................................... 1
3 353218 Jumper Wire ................................................................................................... 1
4 1352089 Wire Harness Assembly ................................................................................. 1
5 1330435 Terminal ..................................................................................................... 3
6 1330410 Connector ................................................................................................... 1
7 1330415 Connector ................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-177


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIGHTS (FIGURE 4-66)


DIRECTIONAL AND MARKER

ITEM PART NO. DESCRIPTION QTY


1 302398 Locknut ............................................................................................................... 4
2 320155 Washer ............................................................................................................... 4
3 376505 Spacer ................................................................................................................ 4
4 302038 Screw .................................................................................................................. 4
5 1310638 Bulb (Directional) ................................................................................................ 2
6 384014 Bulb (Marker) ...................................................................................................... 2
7 373091 Turn Signal Light ................................................................................................. 2
7 378070 Lens ................................................................................................................ 1
a 4601415 Wire Harness (Side And Indicator Lights) (FFigure 4-61)................................. 2

FOOTNOTES:
a Not Illustrated

4-178 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIGHTS (FIGURE 4-67)


FRONT DRIVE

ITEM PART NO. DESCRIPTION QTY


1 1664559 Work Light (Halogen) .......................................................................................... 2
1 1310668 Bulb (Halogen) ............................................................................................... 1
2 4601414 Wire Harness (Front Drive Light) (FFigure 4-49)............................................... 2
3 1648945 Capscrew ............................................................................................................ 4
4 1581557 Washer ............................................................................................................... 8
5 302401 Locknut ............................................................................................................... 4
6 1670701 Plate .................................................................................................................... 2
7 339969 Grommet ............................................................................................................. 4

©2013 HYSTER COMPANY See Service Manual 4-179


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIGHTS (FIGURE 4-68)


MAST WORK

4-180 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIGHTS
MAST WORK

ITEM PART NO. DESCRIPTION QTY


1 273775 Strap Clamp ........................................................................................................ 6
2 129563 Strap Clamp ........................................................................................................ 9
3 1698639 Wire Harness (Mast Work Lights) (FFigure 4-53).............................................. 1
4 1699361 Wire Harness (Mast Work Lights, RH) (Up To 6705mm Lift Height) (FFigure
4-55).................................................................................................................... 1
4 1699362 Wire Harness (Mast Work Lights, RH) (9145mm Lift Height And Up) (FFigure
4-55).................................................................................................................... 1
5 1699360 Wire Harness (Mast Work Lights, LH) (FFigure 4-54)....................................... 1
6 1664559 Work Light (Halogen) (Shown) ........................................................................... 2
6 1310668 Bulb (Halogen) ............................................................................................... 1
6 1610936 Work Light (High Intensity Discharge) ................................................................ 2
6 1635114 Bulb (HID) ....................................................................................................... 1
7 4029951 Plate .................................................................................................................... 2
8 816442 Bracket Wldmt .................................................................................................... 2
9 137852 Strap Clamp ........................................................................................................ 6
10 1356947 Strap ................................................................................................................... 2
11 136985 Capscrew ............................................................................................................ 6
12 320159 Washer ............................................................................................................... 12
13 302401 Locknut ............................................................................................................... 6
14 246001 Capscrew ............................................................................................................ 4
15 320161 Washer ............................................................................................................... 4
16 302402 Locknut ............................................................................................................... 4
a 1480183 Plug Assembly .................................................................................................... 4

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 4-181


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIGHTS (FIGURE 4-69)


REAR LED

ITEM PART NO. DESCRIPTION QTY


1670704 Rear Light - Led (Assembly) (RH) ...................................................................... 1
1670703 Rear Light - Led (Assembly) (LH) ....................................................................... 1
1 815597 Nut .................................................................................................................. 4
2 1670718 Wire Harness (Tail Light) (FFigure 4-63)...................................................... 1
3 1670700 Plate ............................................................................................................... 1
4 1643562 Module (Stop And Tail Light) .......................................................................... 1
5 1643621 Module (Reverse) ........................................................................................... 1
6 302024 Screw ............................................................................................................. 4
7 320154 Washer ........................................................................................................... 4
8 1597444 Capscrew ............................................................................................................ 4
9 1581557 Washer ............................................................................................................... 4

4-182 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIGHTS (FIGURE 4-70)


STROBE ASSEMBLY — WITH CONDENSER

ITEM PART NO. DESCRIPTION QTY


1 1302024 Guard (Strobe Light) ........................................................................................... 1
2 1616202 Strobe Light Assembly ........................................................................................ 1
2 1616213 Strobe Light .................................................................................................... 1
2 1636384 Bulb (12 to 80 Volts DC) ............................................................................ 1
2 1636383 Lens (Amber) ............................................................................................. 1
2 1324308 Terminal ......................................................................................................... 1
2 1324307 Terminal ......................................................................................................... 1
2 1324310 Terminal ......................................................................................................... 1
2 1324309 Sleeve ............................................................................................................ 1
3 1480236 Bracket ................................................................................................................ 1
4 2111603 Wire Harness (Cab Lights) (FFigure 4-10)........................................................ 1
5 136704 Capscrew ............................................................................................................ 2
6 320157 Washer ............................................................................................................... 2
7 1645064 Spacer ................................................................................................................ 2
8 2064919 Capscrew ............................................................................................................ 2
9 320155 Washer ............................................................................................................... 4
10 302398 Locknut ............................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 4-183


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIGHTS (FIGURE 4-71)


STROBE ASSEMBLY — WITHOUT CONDENSER

ITEM PART NO. DESCRIPTION QTY


1 1302024 Guard (Strobe Light) ........................................................................................... 1
2 1616202 Strobe Light Assembly ........................................................................................ 1
2 1616213 Strobe Light .................................................................................................... 1
2 1636384 Bulb (12 to 80 Volts DC) ............................................................................ 1
2 1636383 Lens (Amber) ............................................................................................. 1
2 1324308 Terminal ......................................................................................................... 1
2 1324307 Terminal ......................................................................................................... 1
2 1324310 Terminal ......................................................................................................... 1
2 1324309 Sleeve ............................................................................................................ 1
3 1480236 Bracket ................................................................................................................ 1
4 2111603 Wire Harness (Cab Lights) (FFigure 4-10)........................................................ 2
5 136749 Screw .................................................................................................................. 2
6 320157 Washer ............................................................................................................... 2
7 302400 Nut ...................................................................................................................... 2
8 2064919 Capscrew ............................................................................................................ 2
9 320155 Washer ............................................................................................................... 4
10 302398 Locknut ............................................................................................................... 2

4-184 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIGHT SWITCHES (FIGURE 4-72)

ITEM PART NO. DESCRIPTION QTY


1 4601417 Wire Harness (Jumper - Lights by Battery) ......................................................... 1
1 4601418 Wire Harness (Jumper - Lights by Ignition) ........................................................ 1
1 4601416 Wire Harness (Strobe Light Adaptor) .................................................................. 1
2 2052773 Switch (Mast And Attachment Worklight) (Mast/Attaching Work Lights) ............ 1
3 2052775 Switch (Cab Mounted Drive Lights) (Cab Mounted Drive Lights) ....................... 1
4 2052776 Switch (Rear Work Lights) (Work Lamp - With Mast Lights) .............................. 1
5 2052775 Switch (Cab Mounted Drive Lights) (Work Lamp - Without Mast Lights) ............ 1
6 1581404 Switch (Rotating Beacon) (Rotating Beacon) ..................................................... 1
7 1487428 Switch (Blank) ..................................................................................................... 1
8 2043351 Switch (Hazard Light) ......................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-185


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BACK-UP ALARM (FIGURE 4-73)

ITEM PART NO. DESCRIPTION QTY


1 1646834 Back-Up Alarm Assembly ................................................................................... 1
1 1646833 Alarm .............................................................................................................. 1
1 1330419 Connector ....................................................................................................... 1
1 1330424 Connector (Secondary Lock) .......................................................................... 1
1 1330438 Terminal (Socket) ........................................................................................... 2
2 136681 Capscrew ............................................................................................................ 2
3 320157 Washer ............................................................................................................... 4
4 302400 Nut ...................................................................................................................... 2

4-186 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CONTROL PANEL ASSEMBLY (FIGURE 4-74)


HEATER

ITEM PART NO. DESCRIPTION QTY


4000916 Heater Control Panel Assembly (MCC) .............................................................. 1
1 4004307
4054247 Plate ............................................................................................................... 1
2 1487960 Cover .............................................................................................................. 1
3 1487957 Knob ............................................................................................................... 2
4 1487956 Switch , Blower (with Nut) .............................................................................. 1

©2013 HYSTER COMPANY See Service Manual 4-187


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CONTROL PANEL ASSEMBLY (FIGURE 4-75)


HEATER AND AIR CONDITIONER (→ 12/2012)

ITEM PART NO. DESCRIPTION QTY


1702563 Control Panel Assembly, Air Conditioner (MCC) ................................................ 1
1 1487957 Knob ............................................................................................................... 3
2 4004308 Switch (Rocker, 24V) ...................................................................................... 1
3 4004309 Potentiometer (10K Flapper) .......................................................................... 1
4 4004310 Potentiometer (10K Temperature) .................................................................. 1
5 1487956 Switch , Blower (with Nut) .............................................................................. 1
6 4004307
4054247 Plate ............................................................................................................... 1

4-188 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CONTROL PANEL ASSEMBLY (FIGURE 4-76)


HEATER AND AIR CONDITIONER (12/2012 →)

ITEM PART NO. DESCRIPTION QTY


4054234 Control Panel Assembly, Air Conditioner (MCC) ................................................ 1
1 4004307
4054247 Plate ............................................................................................................... 1
2 1487956 Switch , Blower (with Nut) .............................................................................. 1
3 4054248 Knob (With Stop Wedge) ................................................................................ 1
4 4054249 Bracket ........................................................................................................... 1
5 4054250 Wire Harness (Includes Stop Washer) ........................................................... 1
6 4004308 Switch (Rocker, 24V) ...................................................................................... 1
7 4054251 Wire Harness (Includes Stop Washer) ........................................................... 1
8 4054252 Washer , Stop ................................................................................................. 1
9 4054253 Kit -Potentiometer Assy (With Stop Washer and Knob) (Includes Stop
Wedge) ........................................................................................................... 1
10 4054254 Kit -Potentiometer Assy (With Stop Washer and Knob) (Includes Stop
Wedge) ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 4-189


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ALTERNATOR AND MOUNTING (FIGURE 4-77)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 4020872 Alternator ........................................................................................................ 1
2 1512003 Capscrew ....................................................................................................... 1
3 1512033 Capscrew ....................................................................................................... 4
4 1512503 Capscrew ....................................................................................................... 1
5 1512006 Capscrew ....................................................................................................... 1
6 1511978 Nut .................................................................................................................. 1
7 4012350 Pulley (Alternator) ........................................................................................... 1
8 1521828 Brace .............................................................................................................. 1
9 4033235 Support ........................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

4-190 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-191


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ENGINE CONTROL MODULE (FIGURE 4-78)


STAGE 3B ENGINE

4-192 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

ENGINE CONTROL MODULE


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1644129 Sensor (Crankshaft Speed and Position) ....................................................... 1
2 ..... O-Ring ........................................................................................................ 1
3 1517266 Capscrew ....................................................................................................... 1
4 ..... Data Plate ....................................................................................................... 1
5 1513725 Capscrew ....................................................................................................... 1
6 1512111 Capscrew ....................................................................................................... 2
7 1543437 Capscrew ....................................................................................................... 2
8 1521876 Screw ............................................................................................................. 3
9 1635277 Isolator ............................................................................................................ 3
10 1635278 Isolator ............................................................................................................ 3
11 4036443 Capscrew ....................................................................................................... 1
12 1644120 Capscrew ....................................................................................................... 1
13 1635325 Wire ................................................................................................................ 1
13 1543439 Switch, Oil Pressure ....................................................................................... 1
14 ..... Pressure Switch ............................................................................................. 1
15 ..... O-Ring ........................................................................................................ 1
16 1661205 Sensor Assembly (Pressure And Temperature) ............................................. 1
17 1635387 O-Ring ........................................................................................................ 1
18 1565040
1691873 Sensor Assembly (Temperature) ................................................................... 1
19 ..... O-Ring ........................................................................................................ 1
20 4036442 Electronic Control Module .............................................................................. 1
21 4033326 Bracket ........................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 4-193


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ENGINE CONTROL MODULE WIRING (FIGURE 4-79)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 1512005 Capscrew ....................................................................................................... 1
2 1513792 Capscrew ....................................................................................................... 1
3 4043619
4054895 Wire Harness .................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

4-194 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-195


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DIESEL PARTICULATE FILTER (FIGURE 4-80)


AFTERTREATMENT MODULE DEVICE — STAGE 3B ENGINE

4-196 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DIESEL PARTICULATE FILTER


AFTERTREATMENT MODULE DEVICE – STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


a 4013541 Engine Assy ........................................................................................................ 1
b 4082111 Engine Assy ........................................................................................................ 1
4098708 Engine Assy ........................................................................................................ 1
4098709 Engine Assy ........................................................................................................ 1
1 ..... Clamp ............................................................................................................. 2
2 4036447 Gasket ............................................................................................................ 1
3 4036448 Clip ................................................................................................................. 2
4 4036451 Gasket ............................................................................................................ 2
5 4037964 Module ............................................................................................................ 1
6 4037965 Diesel Particulate Filter .................................................................................. 1
7 4036453 Sensor (Temperature) .................................................................................... 1
8 4036454 Sensor (Temperature) .................................................................................... 1
9 4036455 Capscrew ....................................................................................................... 1
10 4036456 Clamp (V-Band) .............................................................................................. 1
11 4036457 Clamp ............................................................................................................. 2
12 4037966 Bracket Assembly ........................................................................................... 1
12 4048417 Sensor (Pressure) ...................................................................................... 1
13 4037967 Tube ............................................................................................................... 1
14 4037968 Tube ............................................................................................................... 1
15 4036464 Diesel Particulate Filter .................................................................................. 1
16 4036465 Washer ........................................................................................................... 2
17 4036466 Clamp ............................................................................................................. 2

FOOTNOTES:
a → PENDING PER ECN 68614-51 b PENDING PER ECN 68614-51 →

NOTE: Refer to plate on engine to determine engine assembly part number.

©2013 HYSTER COMPANY See Service Manual 4-197


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIGHTS (FIGURE 4-81)


CAB WORK — HALOGEN

KEY:
A: With Condensor
B: Without Condensor
QTY
ITEM PART NO. DESCRIPTION A B
1 1664559 Work Light (Halogen) ................................................................................. 6 6
1 1310668 Bulb (Halogen) ....................................................................................... 1 1
2 176640 Bolt ............................................................................................................. 2 2
3 320158 Washer ....................................................................................................... 4 4
4 302400 Nut .............................................................................................................. 2 2
5 1480201 Plate ........................................................................................................... .. 2
6 1661095 Spacer ........................................................................................................ 2 ..
7 4032882 Plate ........................................................................................................... 2 2
8 4032883 Bracket ....................................................................................................... 2 2
9 2111603 Wire Harness (Cab Lights) (FFigure 4-10)................................................ 2 2
10 296026 Capscrew ................................................................................................... 2 ..

NOTE: RH Worklights Shown.

4-198 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 4-199


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIGHTS (FIGURE 4-82)


CAB WORK — HID

4-200 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIGHTS
CAB WORK – HID
KEY:
A: With Condensor
B: Without Condensor
QTY
ITEM PART NO. DESCRIPTION A B
1 1610936 Work Light (High Intensity Discharge) ........................................................ 4 4
1 1635114 Bulb (HID) .............................................................................................. 1 1
2 176640 Bolt ............................................................................................................. 2 2
3 320158 Washer ....................................................................................................... 4 4
4 302400 Nut .............................................................................................................. 2 2
5 296026 Capscrew ................................................................................................... 2 ..
6 1661095 Spacer ........................................................................................................ 2 ..
7 4032882 Plate ........................................................................................................... 2 2
8 4032883 Bracket ....................................................................................................... 2 2
9 2111603 Wire Harness (Cab Lights) (FFigure 4-10)................................................ 2 2
10 1664559 Work Light (Halogen) ................................................................................. 2 2
10 1310668 Bulb (Halogen) ....................................................................................... 1 1
11 302401 Locknut ....................................................................................................... 4 4
12 320159 Washer ....................................................................................................... 4 4
13 136985 Capscrew ................................................................................................... 4 4
14 1480201 Plate ........................................................................................................... .. 1

NOTE: RH Worklights Shown.

©2013 HYSTER COMPANY See Service Manual 4-201


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

4-202 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

5 TRANSMISSION
UNIT CODE G008
12/2013 EUROPE

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

CASE AND REAR COVER


→ S/N G008E01656K ................................................................................................................................ 5-16
S/N G008E01657K → ................................................................................................................................ 5-18
CHARGING PUMP .......................................................................................................................................... 5-30
CONTROL VALVE ASSEMBLY
→ S/N G008E01656K ................................................................................................................................ 5-39
S/N G008E01657K ↔ PENDING PER ECN 68653 ................................................................................... 5-40
PENDING PER ECN 68653 → .................................................................................................................. 5-41
CONTROL VALVE ATTACHING PARTS
→ S/N G008E01656K ................................................................................................................................ 5-34
S/N G008E01657K ↔ PENDING PER ECN 68653 ................................................................................... 5-36
PENDING PER ECN 68653 → .................................................................................................................. 5-38
CONVERTER HOUSING
→ S/N G008E01656K ................................................................................................................................ 5-10
S/N G008E01657K → ................................................................................................................................ 5-12
DRIVE PLATES ............................................................................................................................................... 5-14
FLUID INDICATOR AND ATTACHING PARTS
STAGE 3B ENGINE .................................................................................................................................... 5-7
TIER III ENGINE ......................................................................................................................................... 5-6
FORWARD AND THIRD SHAFT ..................................................................................................................... 5-26
FULL FLOW VALVE ASSEMBLY
PENDING PER ECN 68653 → .................................................................................................................. 5-50
GEARS ............................................................................................................................................................ 5-20
INPUT SHAFT AND FIRST CLUTCH ............................................................................................................. 5-22
MODULATOR VALVE ASSEMBLY
→ S/N G008E01656K ................................................................................................................................ 5-46
S/N G008E01657K ↔ PENDING PER ECN 68653 ................................................................................... 5-48
OUTPUT SHAFT
→ S/N G008E01656K ................................................................................................................................ 5-32
S/N G008E01657K → ................................................................................................................................ 5-33
PUMP DRIVE .................................................................................................................................................. 5-28
REGULATOR VALVE ASSEMBLY
→ PENDING PER ECN 68653 .................................................................................................................. 5-42
PENDING PER ECN 68653 → .................................................................................................................. 5-44
REVERSE AND SECOND CLUTCH ............................................................................................................... 5-24
TORQUE CONVERTER .................................................................................................................................. 5-15
TRANSMISSION HOSES AND ATTACHING PARTS .................................................................................... 5-4
TRANSMISSION MOUNTING ......................................................................................................................... 5-2
UNIVERSAL SHAFT
H25XM/XMS ................................................................................................................................................ 5-8
H28-32XM/XMS .......................................................................................................................................... 5-9

©2013 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TRANSMISSION MOUNTING (FIGURE 5-1)

5-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TRANSMISSION MOUNTING
ITEM PART NO. DESCRIPTION QTY
1 302401 Locknut ............................................................................................................... 1
2 1559626 Bracket (RH) ....................................................................................................... 1
3 1559627 Bracket (LH) ........................................................................................................ 1
4 1464454 Isolator ................................................................................................................ 2
5 1302938 Washer ............................................................................................................... 2
6 4020900
320169 Washer ............................................................................................................... 8
7 292582 Capscrew ............................................................................................................ 8
8 320165 Washer ............................................................................................................... 4
9 292573 Capscrew ............................................................................................................ 2
10 302404 Locknut ............................................................................................................... 3
11 292682 Lockwasher ......................................................................................................... 20
12 292515 Capscrew ............................................................................................................ 9
13 287860 Capscrew ............................................................................................................ 2
14 1347119 Capscrew ............................................................................................................ 8
15 320159 Washer ............................................................................................................... 2
16 4028989 Bracket ................................................................................................................ 1
17 292560 Capscrew ............................................................................................................ 1
18 292516 Capscrew ............................................................................................................ 2
19 176452 Clamp ................................................................................................................. 2
20 212786 Clamp ................................................................................................................. 1
21 320161 Washer ............................................................................................................... 2
22 292526 Capscrew ............................................................................................................ 2
23 1302938 Washer ............................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TRANSMISSION HOSES AND ATTACHING PARTS (FIGURE 5-2)

5-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TRANSMISSION HOSES AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1606281 Hose Assy ........................................................................................................... 2
2 1643885 Hose Assy ........................................................................................................... 1
3 1643886 Hose Assy ........................................................................................................... 1
4 a 2106369 Valve (Thermal Bypass) ..................................................................................... 1
4 b 4620644 Valve (Thermal Bypass) ..................................................................................... 1
5 1307994 Capscrew ............................................................................................................ 2
6 320157 Washer ............................................................................................................... 4
7 302400 Nut ...................................................................................................................... 2
8 287860 Capscrew ............................................................................................................ 2
9 320159 Washer ............................................................................................................... 2
10 212786 Clamp ................................................................................................................. 1
11 176452 Clamp ................................................................................................................. 1
12 302401 Locknut ............................................................................................................... 1
13 1473888 Fitting .................................................................................................................. 2
13 280154 O-Ring ............................................................................................................ 1
13 16486 O-Ring ............................................................................................................ 1
14 1473919 Fitting .................................................................................................................. 2
14 280154 O-Ring ............................................................................................................ 1
14 16487 O-Ring ............................................................................................................ 1
15 1486758 Fitting .................................................................................................................. 1
15 244167 O-Ring ............................................................................................................ 1
15 16486 O-Ring ............................................................................................................ 1
16 1516212 Fitting .................................................................................................................. 1
16 244167 O-Ring ............................................................................................................ 1
16 16486 O-Ring ............................................................................................................ 1
17 169787 O-Ring ................................................................................................................ 2
18 190757 Clamp (Split Half) ................................................................................................ 4
19 136985 Capscrew ............................................................................................................ 8

FOOTNOTES:
a → PENDING PER ECN 68653 b PENDING PER ECN 68653 →

©2013 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FLUID INDICATOR AND ATTACHING PARTS (FIGURE 5-3)


TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1455631 Dipstick ............................................................................................................... 1
2 1687355 Dipstick Tube ...................................................................................................... 1
3 302400 Nut ...................................................................................................................... 1
4 320157 Washer ............................................................................................................... 4
5 178119 Clamp ................................................................................................................. 1
6 4001852 Bracket ................................................................................................................ 1
7 136985 Capscrew ............................................................................................................ 4
8 190757 Clamp (Split Half) ................................................................................................ 2
9 169787 O-Ring ................................................................................................................ 1
10 136749 Screw .................................................................................................................. 3

5-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FLUID INDICATOR AND ATTACHING PARTS (FIGURE 5-4)


STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1455631 Dipstick ............................................................................................................... 1
2 4013836 Tube (Dipstick) .................................................................................................... 1
3 302401 Locknut ............................................................................................................... 1
4 320159 Washer ............................................................................................................... 2
5 320161 Washer ............................................................................................................... 2
6 292527 Capscrew ............................................................................................................ 2
7 1627720
4054922 Bracket ................................................................................................................ 1
8 136985 Capscrew ............................................................................................................ 5
9 302400 Nut ...................................................................................................................... 1
10 320157 Washer ............................................................................................................... 2
11 178119 Clamp ................................................................................................................. 1
12 4013845 Bracket ................................................................................................................ 1
13 173246 Clamp ................................................................................................................. 1
14 176640 Bolt ...................................................................................................................... 1
15 190757 Clamp (Split Half) ................................................................................................ 2
16 169787 O-Ring ................................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

UNIVERSAL SHAFT (FIGURE 5-5)


H25XM/XMS

ITEM PART NO. DESCRIPTION QTY


1 1643878 Drive Shaft .......................................................................................................... 1
1 1478794 Sleeve ............................................................................................................ 1
1 1478795 Kit-Shaft .......................................................................................................... 1
2 156206 Capscrew ............................................................................................................ 8

5-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

UNIVERSAL SHAFT (FIGURE 5-6)


H28-32XM/XMS

ITEM PART NO. DESCRIPTION QTY


1352273 Universal Joint .................................................................................................... 1
1 1354816 Shaft ............................................................................................................... 1
2 1344044 Spider ............................................................................................................. 2
3 1344254 Screw ............................................................................................................. 8

©2013 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CONVERTER HOUSING (FIGURE 5-7)


(→ S/N G008E01656K)

5-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CONVERTER HOUSING
(→ S/N G008E01656K)

ITEM PART NO. DESCRIPTION QTY


1704583 Transmission Assy (TE-17) ................................................................................ 1
1 1612313 Capscrew ....................................................................................................... 4
2 1612314 Lockwasher .................................................................................................... 25
3 1612311 Cover .............................................................................................................. 1
4 1624376 O-Ring ............................................................................................................ 1
5 1688729 Converter Housing Assembly ......................................................................... 1
6 1624369 Plug ............................................................................................................ 6
6 1624370 O-Ring ................................................................................................... 1
7 1624368 Plug ............................................................................................................ 6
7 1612905 O-Ring ................................................................................................... 1
7 1612293 Plug (Expansion) ........................................................................................ 6
8 1624371 Plug ............................................................................................................ 1
8 1624372 O-Ring ................................................................................................... 1
9 330527 Breather .......................................................................................................... 1
10 1624375 Plug ................................................................................................................ 2
11 1556912
4027241 Switch (Temperature) ..................................................................................... 1
12 1624373 Gasket ............................................................................................................ 1
13 1624386 O-Ring ............................................................................................................ 1
14 1624387 Tube Assy ...................................................................................................... 1
15 1624385 Lockwasher .................................................................................................... 5
16 1624388 Screw ............................................................................................................. 2
17 1624377 Sensor-Speed ................................................................................................ 1
17 1579011 O-Ring ........................................................................................................ 1
18 1556910 Capscrew ....................................................................................................... 1
19 1624389 Clamp (Speed Sensor) ................................................................................... 1
20 1624374 Capscrew ....................................................................................................... 21
21 1612863 Adapter ........................................................................................................... 1
22 1556992 Transmission Filter ......................................................................................... 1
a 1705536 Clamp (Suction Tube) .................................................................................... 1
4013868 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CONVERTER HOUSING (FIGURE 5-8)


(S/N G008E01657K →)

5-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CONVERTER HOUSING
(S/N G008E01657K →)

ITEM PART NO. DESCRIPTION QTY


a 4018225 Transmission Assy (TE-17) ................................................................................ 1
b 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 1612313 Capscrew ....................................................................................................... 4
2 1612314 Lockwasher .................................................................................................... 25
3 1612311 Cover .............................................................................................................. 1
4 1624376 O-Ring ............................................................................................................ 1
5 1688729 Converter Housing Assembly ......................................................................... 1
6 1624369 Plug ............................................................................................................ 6
6 1624370 O-Ring ................................................................................................... 1
7 1624368 Plug ............................................................................................................ 6
7 1612905 O-Ring ................................................................................................... 1
7 1612293 Plug (Expansion) ........................................................................................ 6
8 1624371 Plug ............................................................................................................ 1
8 1624372 O-Ring ................................................................................................... 1
9 330527 Breather .......................................................................................................... 1
10 1624375 Plug ................................................................................................................ 2
11 1556912
4027241 Switch (Temperature) ..................................................................................... 1
12 1624373 Gasket ............................................................................................................ 1
13 1624386 O-Ring ............................................................................................................ 1
14 1624387 Tube Assy ...................................................................................................... 1
15 1624385 Lockwasher .................................................................................................... 5
16 1624388 Screw ............................................................................................................. 2
17 1624377 Sensor-Speed ................................................................................................ 1
17 1579011 O-Ring ........................................................................................................ 1
18 1612863 Adapter ........................................................................................................... 1
19 1556992 Transmission Filter ......................................................................................... 1
20 1624374 Capscrew ....................................................................................................... 21
4013868 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a S/N G008E01657K ↔ PENDING PER ECN 68653 b PENDING PER ECN 68653 →

©2013 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DRIVE PLATES (FIGURE 5-9)

ITEM PART NO. DESCRIPTION QTY


a 1704583 Transmission Assy (TE-17) ................................................................................ 1
b 4018225 Transmission Assy (TE-17) ................................................................................ 1
c 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1624630 Kit-Drive Plate Torque Conv ........................................................................... 1
1 1314285 Screw ......................................................................................................... 10
2 15156 Lockwasher ................................................................................................ 10
3 1312373 Back-Up Ring ............................................................................................. 1
4 ..... Drive Plate .................................................................................................. 2
5 ..... Drive Plate .................................................................................................. 1

FOOTNOTES:
a → S/N G008E01656K c PENDING PER ECN 68653 →
b S/N G008E01657K ↔ PENDING PER ECN 68653

5-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TORQUE CONVERTER (FIGURE 5-10)

ITEM PART NO. DESCRIPTION QTY


a 1704583 Transmission Assy (TE-17) ................................................................................ 1
b 4018225 Transmission Assy (TE-17) ................................................................................ 1
c 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1646553 Torque Converter Assembly ........................................................................... 1
1 ..... Housing ...................................................................................................... 1
2 1646448 Gear ........................................................................................................... 1
3 1624418 Screw ......................................................................................................... 8
4 1624419 Gasket ........................................................................................................ 1
5 1624385 Lockwasher ................................................................................................ 1

FOOTNOTES:
a → S/N G008E01656K c PENDING PER ECN 68653 →
b S/N G008E01657K ↔ PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CASE AND REAR COVER (FIGURE 5-11)


(→ S/N G008E01656K)

5-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CASE AND REAR COVER


(→ S/N G008E01656K)

ITEM PART NO. DESCRIPTION QTY


1704583 Transmission Assy (TE-17) ................................................................................ 1
1 1624397 Capscrew ....................................................................................................... 1
2 1624395 Sensor (Speed) .............................................................................................. 1
2 1579011 O-Ring ........................................................................................................ 1
2 1624397 Capscrew ................................................................................................... 1
3 1624396 Bushing .......................................................................................................... 1
4 1624394 O-Ring ............................................................................................................ 1
5 1705537 Case ............................................................................................................... 1
6 1579009 Pin .................................................................................................................. 4
7 1624371 Plug ................................................................................................................ 1
7 1624372 O-Ring ........................................................................................................ 1
8 382628 O-Ring ............................................................................................................ 6
9 1624391 Gasket ............................................................................................................ 1
10 1624413 Capscrew ....................................................................................................... 3
11 1612314 Lockwasher .................................................................................................... 37
12 1624410 Cover (Oil Baffle) ............................................................................................ 1
13 1624398 Cover .............................................................................................................. 1
14 1624368 Plug ............................................................................................................ 5
14 1612905 O-Ring ................................................................................................... 1
14 1612293 Plug (Expansion) ........................................................................................ 5
15 1624369 Plug ............................................................................................................ 3
15 1624370 O-Ring ................................................................................................... 1
16 1624393 Sensor (Speed) .............................................................................................. 2
16 1579011 O-Ring ........................................................................................................ 1
17 1556910 Capscrew ....................................................................................................... 2
18 ..... Plug ................................................................................................................ 1
19 1624374 Capscrew ....................................................................................................... 26
20 1624412 Capscrew ....................................................................................................... 3
21 1624409 Baffle .............................................................................................................. 1
22 1624399 Spacer ............................................................................................................ 1
23 1624411 Baffle .............................................................................................................. 1
24 1624400 Spacer ............................................................................................................ 2
25 1612313 Capscrew ....................................................................................................... 5
26 1624376 O-Ring ............................................................................................................ 1
27 1612332 Drain Plug (Magnetic) ..................................................................................... 1
28 1530745 O-Ring ............................................................................................................ 4
29 1612311 Cover (Shipping) ............................................................................................ 1
a 1612347 Bracket ........................................................................................................... 4
4013868 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CASE AND REAR COVER (FIGURE 5-12)


(S/N G008E01657K →)

5-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CASE AND REAR COVER


(S/N G008E01657K →)

ITEM PART NO. DESCRIPTION QTY


b 4018225 Transmission Assy (TE-17) ................................................................................ 1
c 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 1556910 Capscrew ....................................................................................................... 4
2 1624395 Sensor (Speed) .............................................................................................. 2
2 1579011 O-Ring ........................................................................................................ 1
2 1624397 Capscrew ................................................................................................... 1
3 4055491 Bushing .......................................................................................................... 1
4 1624394 O-Ring ............................................................................................................ 2
5 1705537 Case ............................................................................................................... 1
6 1579009 Pin .................................................................................................................. 4
7 1624371 Plug ................................................................................................................ 1
7 1624372 O-Ring ........................................................................................................ 1
8 382628 O-Ring ............................................................................................................ 6
9 1624391 Gasket ............................................................................................................ 1
10 1624413 Capscrew ....................................................................................................... 3
11 1612314 Lockwasher .................................................................................................... 37
12 1624410 Cover (Oil Baffle) ............................................................................................ 1
13 4055492 Cover Assembly ............................................................................................. 1
14 1624368 Plug ............................................................................................................ 4
14 1612905 O-Ring ................................................................................................... 1
14 1612293 Plug (Expansion) ........................................................................................ 4
15 1624369 Plug ............................................................................................................ 3
15 1624370 O-Ring ................................................................................................... 1
16 1624393 Sensor (Speed) .............................................................................................. 1
16 1579011 O-Ring ........................................................................................................ 1
17 1624397 Capscrew ................................................................................................... 1
18 ..... Plug ................................................................................................................ 1
19 1624374 Capscrew ....................................................................................................... 26
20 1624412 Capscrew ....................................................................................................... 3
21 1624409 Baffle .............................................................................................................. 1
22 1624399 Spacer ............................................................................................................ 1
23 1624411 Baffle .............................................................................................................. 1
24 1624400 Spacer ............................................................................................................ 2
25 1612313 Capscrew ....................................................................................................... 5
26 1530745 O-Ring ............................................................................................................ 4
27 1612332 Drain Plug (Magnetic) ..................................................................................... 1
28 1624376 O-Ring ............................................................................................................ 4
29 1612311 Cover (Shipping) ............................................................................................ 1
a 1612347 Bracket ........................................................................................................... 4
4013868 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68653 →
b S/N G008E01657K ↔ PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

GEARS (FIGURE 5-13)

5-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

GEARS
ITEM PART NO. DESCRIPTION QTY
a 1704583 Transmission Assy (TE-17) ................................................................................ 1
b 4018225 Transmission Assy (TE-17) ................................................................................ 1
d 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 1624445 Gear (First Clutch) (FFigure 5-14)................................................................. 1
2 1624447 Gear (Second Clutch) (FFigure 5-15)........................................................... 1
3 1624449 Gear (Reverse Clutch) (FFigure 5-15).......................................................... 1
4 1624452 Gear (Reverse Shaft) (FFigure 5-15)............................................................ 1
5 a 1624451 Shaft (Output Shaft) (FFigure 5-19).............................................................. 1
5 c 4055495 Shaft (Output) ................................................................................................. 1
6 1624392 Gear (Forward Shaft) (FFigure 5-16)............................................................ 1
7 1624450 Gear (Forward Clutch) (FFigure 5-16).......................................................... 1
8 1624448 Gear (Third Clutch) (FFigure 5-16)............................................................... 1
9 1624446 Gear (Third Shaft) (FFigure 5-16)................................................................. 1

FOOTNOTES:
a → S/N G008E01656K c S/N G008E01657K →
b S/N G008E01657K ↔ PENDING PER ECN 68653 d PENDING PER ECN 68653 →

©2013 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

INPUT SHAFT AND FIRST CLUTCH (FIGURE 5-14)

5-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

INPUT SHAFT AND FIRST CLUTCH


ITEM PART NO. DESCRIPTION QTY
a 1704583 Transmission Assy (TE-17) ................................................................................ 1
b 4018225 Transmission Assy (TE-17) ................................................................................ 1
c 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 1312376 Retaining Ring ................................................................................................ 1
2 1624458 Baffle .............................................................................................................. 1
2 1624457 Oil Seal ....................................................................................................... 1
3 4012199 O-Ring ............................................................................................................ 1
4 1624460 Snap Ring ....................................................................................................... 1
5 1624461 Bearing ........................................................................................................... 1
6 1646450 Piston Ring ..................................................................................................... 1
7 1646451 Support (Stator) .............................................................................................. 1
7 1646452 Bushing ...................................................................................................... 1
8 1624374 Capscrew ....................................................................................................... 8
9 1612314 Lockwasher .................................................................................................... 8
10 1624464 Gasket ............................................................................................................ 1
11 1624479 Snap Ring ....................................................................................................... 1
12 1624478 Plate ............................................................................................................... 1
13 1624477 Separator Plate (Inner) ................................................................................... 5
14 1624476 Friction Disk (Outer) ....................................................................................... 4
15 1624475 Disk (Outer Half) ............................................................................................. 2
16 1624474 Snap Ring (External) ...................................................................................... 4
17 1624473 Spring ............................................................................................................. 1
18 1624472 Return Spring (Return) ................................................................................... 1
19 1624471 Spacer ............................................................................................................ 1
20 1624470 Piston (First) ................................................................................................... 1
20 ..... Screen ........................................................................................................ 1
20 1624469 Seal ............................................................................................................ 1
21 1624468 Piston Ring ..................................................................................................... 1
22 1624467 Shaft And Hub (First) ...................................................................................... 1
23 330542 Bearing ........................................................................................................... 1
24 1624466 Piston Ring ..................................................................................................... 1
25 1624465 Piston Ring ..................................................................................................... 1
26 1624484 Thrust Washer (Roller) ................................................................................... 1
27 1624481 Needle Bearing ............................................................................................... 2
28 1624482 Bearing ........................................................................................................... 2
29 1624483 Spacer ............................................................................................................ 2
30 1624480 Thrust Washer ................................................................................................ 1
31 1624423 Bearing ........................................................................................................... 1
32 1624425 Snap Ring ....................................................................................................... 1
4013868 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a → S/N G008E01656K c PENDING PER ECN 68653 →
b S/N G008E01657K ↔ PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE G008
EUROPE 12/2013

REVERSE AND SECOND CLUTCH (FIGURE 5-15)

5-24 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

REVERSE AND SECOND CLUTCH


ITEM PART NO. DESCRIPTION QTY
a 1704583 Transmission Assy (TE-17) ................................................................................ 1
b 4018225 Transmission Assy (TE-17) ................................................................................ 1
c 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 1624575 Piston Ring ..................................................................................................... 1
2 1624576 Bearing ........................................................................................................... 1
2 1624577 Bearing ........................................................................................................... 1
3 1624479 Snap Ring ....................................................................................................... 2
4 1624578 Plate ............................................................................................................... 1
5 1624475 Disk (Outer Half, Second) .............................................................................. 2
6 1624477 Separator Plate (Inner, Second) ..................................................................... 6
7 1624476 Friction Disk (Outer, Second) ......................................................................... 5
8 1566652 Retaining Ring ................................................................................................ 2
9 1624587
1705539 Spring ............................................................................................................. 1
10 1624579 Spacer ............................................................................................................ 1
11 1624470 Piston (First) ................................................................................................... 1
11 ..... Screen ........................................................................................................ 1
11 1624469 Seal ............................................................................................................ 1
12 1624468 Piston Ring ..................................................................................................... 1
13 1624474 Snap Ring (External) ...................................................................................... 2
14 1624582 Retainer .......................................................................................................... 1
15 1624472 Return Spring (Return) ................................................................................... 1
16 1624471 Spacer ............................................................................................................ 1
17 1624581 Piston (Forward And Reverse) ....................................................................... 1
17 ..... Screen ........................................................................................................ 1
17 1624469 Seal (Outer) ................................................................................................ 1
18 1624466 Piston Ring ..................................................................................................... 1
19 1624580 Shaft And Hub ................................................................................................ 1
20 1624583 Separator Plate (Outer, Reverse) ................................................................... 8
21 1624584 Friction Disk (Inner, Reverse) ......................................................................... 8
22 1624478 Plate ............................................................................................................... 1
23 1612503 Seal ................................................................................................................ 1
24 1612507 Bearing ........................................................................................................... 1
25 1612530 Snap Ring ....................................................................................................... 1
26 1624586 Piston Ring ..................................................................................................... 3
27 1311814 Snap Ring ....................................................................................................... 1
28 1624585 Ball Bearing .................................................................................................... 1
29 1311719 Ring ................................................................................................................ 1
30 1311716 Washer ........................................................................................................... 1
31 1612508 Bearing ........................................................................................................... 1
4013868 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a → S/N G008E01656K c PENDING PER ECN 68653 →
b S/N G008E01657K ↔ PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FORWARD AND THIRD SHAFT (FIGURE 5-16)

5-26 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FORWARD AND THIRD SHAFT


ITEM PART NO. DESCRIPTION QTY
a 1704583 Transmission Assy (TE-17) ................................................................................ 1
b 4018225 Transmission Assy (TE-17) ................................................................................ 1
c 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 1504393 Nut .................................................................................................................. 1
2 1566652 Retaining Ring ................................................................................................ 3
3 1624423 Bearing ........................................................................................................... 1
4 1624474 Snap Ring (External) ...................................................................................... 4
5 1624480 Thrust Washer ................................................................................................ 1
6 1624481 Needle Bearing (Roller) .................................................................................. 2
7 1624596 Needle Bearing (Roller) .................................................................................. 1
8 1624484 Thrust Washer ................................................................................................ 1
9 1624476 Friction Disk (Outer, Third) ............................................................................. 3
10 1624477 Separator Plate (Inner, Third) ......................................................................... 4
11 1624475 Disk (Outer Half, Third) .................................................................................. 2
12 1624597 Plate (Third) .................................................................................................... 1
13 1624479 Snap Ring ....................................................................................................... 2
14 1624582 Retainer .......................................................................................................... 1
15 1624472 Return Spring (Return) ................................................................................... 1
16 1624471 Spacer ............................................................................................................ 1
17 1624581 Piston (Forward And Reverse) ....................................................................... 1
17 ..... Screen ........................................................................................................ 1
17 1624469 Seal (Outer) ................................................................................................ 2
18 1624466 Piston Ring ..................................................................................................... 1
19 1624599 Shaft And Hub ................................................................................................ 1
20 1624470 Piston (First) ................................................................................................... 1
20 ..... Screen ........................................................................................................ 1
20 1624469 Seal ............................................................................................................ 1
21 1624468 Piston Ring ..................................................................................................... 1
22 1624579 Spacer ............................................................................................................ 1
23 1624598 Spring (Includes Five Washers) ..................................................................... 1
24 1624584 Friction Disk (Inner, Reverse) ......................................................................... 11
25 1624583 Separator Plate (Outer, Reverse) ................................................................... 11
26 1624578 Plate (Forward) ............................................................................................... 1
27 1612503 Seal ................................................................................................................ 1
28 1612507 Bearing ........................................................................................................... 1
29 1612530 Snap Ring ....................................................................................................... 1
30 1612508 Bearing ........................................................................................................... 1
31 1624586 Piston Ring ..................................................................................................... 3
32 1311814 Snap Ring ....................................................................................................... 1
33 43310 Bearing ........................................................................................................... 1
34 1311716 Washer ........................................................................................................... 1
4013868 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a → S/N G008E01656K c PENDING PER ECN 68653 →
b S/N G008E01657K ↔ PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE G008
EUROPE 12/2013

PUMP DRIVE (FIGURE 5-17)

5-28 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

PUMP DRIVE
ITEM PART NO. DESCRIPTION QTY
a 1704583 Transmission Assy (TE-17) ................................................................................ 1
b 4018225 Transmission Assy (TE-17) ................................................................................ 1
c 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 1624425 Snap Ring ....................................................................................................... 4
2 1624423 Bearing ........................................................................................................... 4
3 1624424 Support (Pump Drive Bearing) ....................................................................... 4
4 1624422 Gear (Pump Drive) ......................................................................................... 2
5 1624427 Plug ................................................................................................................ 2
6 1624421 Gear (Pump Drive Idler) ................................................................................. 2
7 1612365 Sealing Ring (Seal) ........................................................................................ 4
8 1624426 Capscrew ....................................................................................................... 8
9 1612870 Lockwasher .................................................................................................... 4
4013868 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a → S/N G008E01656K c PENDING PER ECN 68653 →
b S/N G008E01657K ↔ PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CHARGING PUMP (FIGURE 5-18)

ITEM PART NO. DESCRIPTION QTY


a 1704583 Transmission Assy (TE-17) ................................................................................ 1
b 4018225 Transmission Assy (TE-17) ................................................................................ 1
c 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 1624608 O-Ring ............................................................................................................ 1
2 1624607 O-Ring ............................................................................................................ 1
3 1624609 O-Ring ............................................................................................................ 1
4 1624600 Pump .............................................................................................................. 1
5 1624602 Lockwasher .................................................................................................... 8
6 1624601 Capscrew ....................................................................................................... 4
7 1624604 Gasket ............................................................................................................ 1
8 1624603 Adapter ........................................................................................................... 1
9 1624605 Screw ............................................................................................................. 4
10 1556954 Gasket ............................................................................................................ 1
11 1556955 Cover .............................................................................................................. 1
12 1624606 Capscrew ....................................................................................................... 4
13 1612870 Lockwasher .................................................................................................... 4
4013868 Kit-Seal ............................................................................................................... 1

5-30 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FOOTNOTES:
a → S/N G008E01656K c PENDING PER ECN 68653 →
b S/N G008E01657K ↔ PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE G008
EUROPE 12/2013

OUTPUT SHAFT (FIGURE 5-19)


(→ S/N G008E01656K)

ITEM PART NO. DESCRIPTION QTY


1704583 Transmission Assy (TE-17) ................................................................................ 1
1 330542 Bearing (Impeller Hub) ................................................................................... 1
2 1624614 Gear (Speed Sensor) ..................................................................................... 1
3 1624615 Spacer ............................................................................................................ 1
4 1624612 Bearing ........................................................................................................... 1
5 1624613 Seal ................................................................................................................ 1
6 1624610 Flange (Output) .............................................................................................. 1
7 1384799 O-Ring ............................................................................................................ 1
8 1624611 Washer (Flange) ............................................................................................. 1
9 385456 Nut (Output Shaft) .......................................................................................... 1
4013868 Kit-Seal ............................................................................................................... 1

5-32 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

OUTPUT SHAFT (FIGURE 5-20)


(S/N G008E01657K →)

ITEM PART NO. DESCRIPTION QTY


a 4018225 Transmission Assy (TE-17) ................................................................................ 1
b 4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 330542 Bearing (Impeller Hub) ................................................................................... 1
2 1624611 Washer (Flange) ............................................................................................. 1
3 385456 Nut (Output Shaft) .......................................................................................... 1
4 1624612 Bearing ........................................................................................................... 1
5 1624613 Seal ................................................................................................................ 1
6 1624610 Flange (Output) .............................................................................................. 1
7 1384799 O-Ring ............................................................................................................ 1
4013868 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a S/N G008E01657K ↔ PENDING PER ECN 68653 b PENDING PER ECN 68653 →

©2013 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CONTROL VALVE ATTACHING PARTS (FIGURE 5-21)


(→ S/N G008E01656K)

ITEM PART NO. DESCRIPTION QTY


1704583 Transmission Assy (TE-17) ................................................................................ 1
1 1624616 Gasket ............................................................................................................ 1
2 1624618 Plate ............................................................................................................... 1
3 1624617 Gasket ............................................................................................................ 1
4 1624361 Control Valve Assy (Transmission) (FFigure 5-24)....................................... 1
5 1590532 Lockwasher .................................................................................................... 35
6 1624619 Screw ............................................................................................................. 20
7 1624620 Capscrew ....................................................................................................... 11
7 1624621 Capscrew ....................................................................................................... 4
4013868 Kit-Seal ............................................................................................................... 1

5-34 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 5-35


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CONTROL VALVE ATTACHING PARTS (FIGURE 5-22)


(S/N G008E01657K ↔ PENDING PER ECN 68653)

5-36 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CONTROL VALVE ATTACHING PARTS


(S/N G008E01657K ↔ PENDING PER ECN 68653)

ITEM PART NO. DESCRIPTION QTY


4018225 Transmission Assy (TE-17) ................................................................................ 1
1 1624616 Gasket ............................................................................................................ 1
2 1624618 Plate ............................................................................................................... 1
3 1624617 Gasket ............................................................................................................ 1
4 ..... Control Valve Assembly (FFigure 5-25)........................................................ 1
5 1590532 Lockwasher .................................................................................................... 35
6 1624619 Screw ............................................................................................................. 20
7 1624620 Capscrew ....................................................................................................... 11
7 1624621 Capscrew ....................................................................................................... 4
4013868 Kit-Seal ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CONTROL VALVE ATTACHING PARTS (FIGURE 5-23)


(PENDING PER ECN 68653 →)

ITEM PART NO. DESCRIPTION QTY


4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 4059177 Gasket ............................................................................................................ 1
2 4059178 Gasket ............................................................................................................ 1
3 4059179 Plate ............................................................................................................... 1
4 ..... Control Valve Assy (FFigure 5-26)................................................................ 1
5 1590532 Lockwasher .................................................................................................... 16
6 1659226 Screw ............................................................................................................. 6
7 4059181 Screw ............................................................................................................. 10
8 1556998 Lockwasher .................................................................................................... 18
9 4059182 Capscrew ....................................................................................................... 18
10 4059183 Bracket ........................................................................................................... 4

5-38 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CONTROL VALVE ASSEMBLY (FIGURE 5-24)


(→ S/N G008E01656K)

ITEM PART NO. DESCRIPTION QTY


1704583 Transmission Assy (TE-17) ................................................................................ 1
1624361 Control Valve Assy (Transmission) ................................................................ 1
1 1624637 Plate ........................................................................................................... 1
2 1624638 Gasket ........................................................................................................ 1
3 1624363 Regulator Valve Assembly (FFigure 5-27)................................................ 1
4 1624639 Gasket ........................................................................................................ 2
5 1624640 Separator Plate .......................................................................................... 1
6 1624364 Modulator Valve Assembly (FFigure 5-29)............................................... 1
7 1590532 Lockwasher ................................................................................................ 7
8 1624641 Screw ......................................................................................................... 7
4013868 Kit-Seal ............................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CONTROL VALVE ASSEMBLY (FIGURE 5-25)


(S/N G008E01657K ↔ PENDING PER ECN 68653)

ITEM PART NO. DESCRIPTION QTY


4018225 Transmission Assy (TE-17) ................................................................................ 1
1 1624637 Plate ............................................................................................................... 1
2 1624638 Gasket ............................................................................................................ 1
3 1624363 Regulator Valve Assembly (FFigure 5-27).................................................... 1
4 1624639 Gasket ............................................................................................................ 2
5 1624640 Separator Plate .............................................................................................. 1
6 1624364 Modulator Valve Assembly (FFigure 5-30).................................................... 1
7 1590532 Lockwasher .................................................................................................... 7
8 1624641 Screw ............................................................................................................. 7
4013868 Kit-Seal ........................................................................................................... 1

5-40 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CONTROL VALVE ASSEMBLY (FIGURE 5-26)


(PENDING PER ECN 68653 →)

ITEM PART NO. DESCRIPTION QTY


4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
1 4059184 Regulator Valve Assembly (FFigure 5-28).................................................... 1
2 4059185 Gasket ............................................................................................................ 2
3 4059186 Plate ............................................................................................................... 1
4 4059187 Flow Valve Assembly (FFigure 5-31)............................................................ 1
5 1590532 Lockwasher .................................................................................................... 2
6 4059181 Screw ............................................................................................................. 1
7 4015507 Bumper ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 5-41


for service procedures.
UNIT CODE G008
EUROPE 12/2013

REGULATOR VALVE ASSEMBLY (FIGURE 5-27)


(→ PENDING PER ECN 68653)

5-42 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

REGULATOR VALVE ASSEMBLY


(→ PENDING PER ECN 68653)

ITEM PART NO. DESCRIPTION QTY


a 1704583 Transmission Assy (TE-17) ................................................................................ 1
b 4018225 Transmission Assy (TE-17) ................................................................................ 1
1624363 Regulator Valve Assembly ............................................................................. 1
1 1612313 Capscrew ................................................................................................... 4
2 1612314 Lockwasher ................................................................................................ 4
3 1612311 Cover .......................................................................................................... 1
4 1612312 O-Ring ........................................................................................................ 1
5 ..... Spool (Pressure Intensifier) ........................................................................ 4
6 1646501 Spring (Booster) ......................................................................................... 4
7 ..... Piston (Pressure Intensifier) ....................................................................... 4
8 1624368 Plug ............................................................................................................ 8
8 1612905 O-Ring ................................................................................................... 1
9 ..... Spool (Converter Bypass) .......................................................................... 1
10 1646502 Spring (Bypass) .......................................................................................... 1
11 ..... Spool (Regulator) ....................................................................................... 2
12 1646503 Spring (Safety Valve) ................................................................................. 1
13 ..... Body ........................................................................................................... 1
14 1646500 Spring (Pressure Regulator) ...................................................................... 1
15 1624631 Plug ............................................................................................................ 1
15 1612905 O-Ring ................................................................................................... 1
4013868 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a → S/N G008E01656K b S/N G008E01657K ↔ PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 5-43


for service procedures.
UNIT CODE G008
EUROPE 12/2013

REGULATOR VALVE ASSEMBLY (FIGURE 5-28)


(PENDING PER ECN 68653 →)

ITEM PART NO. DESCRIPTION QTY


4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
4059184 Regulator Valve Assembly ............................................................................. 1
1 ..... Valve Body ................................................................................................. 1
2 4059188 Spring ......................................................................................................... 1
3 ..... Pressure Regulator Spool .......................................................................... 2
4 4059189 Plug ............................................................................................................ 2
5 1612905 O-Ring ................................................................................................... 2
6 1646503 Spring ......................................................................................................... 1
7 ..... Conv Bypass Spool .................................................................................... 1
8 1646502 Spring ......................................................................................................... 1
9 1684337 Plug ............................................................................................................ 1
10 1655456 Sensor (Temperature) ................................................................................ 1
11 1612312 O-Ring ........................................................................................................ 1
12 1612311 Cover .......................................................................................................... 1
13 1612314 Lockwasher ................................................................................................ 4
14 1612313 Capscrew ................................................................................................... 4
15 ..... Expansion Plug .......................................................................................... 1

5-44 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 5-45


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MODULATOR VALVE ASSEMBLY (FIGURE 5-29)


(→ S/N G008E01656K)

5-46 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MODULATOR VALVE ASSEMBLY


(→ S/N G008E01656K)

ITEM PART NO. DESCRIPTION QTY


1704583 Transmission Assy (TE-17) ................................................................................ 1
1624364 Modulator Valve Assembly ............................................................................. 1
1 1624636 Capscrew ................................................................................................... 24
2 1557011 Lockwasher ................................................................................................ 24
3 4033109 Cover (Solenoid) ........................................................................................ 1
4 1624634 Gasket ........................................................................................................ 2
5 1565474 Solenoid (VFS) ........................................................................................... 4
6 ..... Spool (Accumulator) ................................................................................... 4
7 1641841 Spring (Accumulator) ................................................................................. 4
8 1557007 Plug ............................................................................................................ 12
8 1557008 O-Ring ................................................................................................... 1
9 1612312 O-Ring ........................................................................................................ 1
10 1612311 Cover .......................................................................................................... 1
11 1612314 Lockwasher ................................................................................................ 4
12 1612313 Capscrew ................................................................................................... 4
13 4033108 Cover (Solenoid) ........................................................................................ 1
14 1624635 Wire Harness (Modulator) .......................................................................... 1
15 1579141 Solenoid (12V) ........................................................................................... 2
16 ..... Spool (Total Neutral) .................................................................................. 1
17 1646498 Spring (Selector Valve) .............................................................................. 2
18 ..... Screw ......................................................................................................... 2
19 ..... Clamp (Pressure Switch) ........................................................................... 2
20 1624633 Stop (Reducer Spool) ................................................................................. 1
21 1641838 Spring (Pressure Reducer) ........................................................................ 1
22 382628 O-Ring ........................................................................................................ 1
23 ..... Spool (Pressure Reducer) .......................................................................... 1
24 ..... Body ........................................................................................................... 1
25 ..... Pin .............................................................................................................. 1
26 ..... Spool (First And Third) ............................................................................... 1
4013868 Kit-Seal ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 5-47


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MODULATOR VALVE ASSEMBLY (FIGURE 5-30)


(S/N G008E01657K ↔ PENDING PER ECN 68653)

5-48 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MODULATOR VALVE ASSEMBLY


(S/N G008E01657K ↔ PENDING PER ECN 68653)

ITEM PART NO. DESCRIPTION QTY


4018225 Transmission Assy (TE-17) ................................................................................ 1
1 1624636 Capscrew ....................................................................................................... 24
2 1557011 Lockwasher .................................................................................................... 24
3 4033109 Cover (Solenoid) ............................................................................................ 1
4 1624634 Gasket ............................................................................................................ 2
5 1565474 Solenoid (VFS) ............................................................................................... 4
6 ..... Spool (Accumulator) ....................................................................................... 4
7 1641841 Spring (Accumulator) ...................................................................................... 4
8 1557007 Plug ................................................................................................................ 12
8 1557008 O-Ring ........................................................................................................ 1
9 1612312 O-Ring ............................................................................................................ 1
10 1612311 Cover .............................................................................................................. 1
11 1612314 Lockwasher .................................................................................................... 4
12 1612313 Capscrew ....................................................................................................... 4
13 4033108 Cover (Solenoid) ............................................................................................ 1
14 1624635 Wire Harness (Modulator) .............................................................................. 1
15 1579141 Solenoid (12V) ................................................................................................ 2
16 ..... Spool (Total Neutral) ...................................................................................... 1
17 1646498 Spring (Selector Valve) .................................................................................. 2
18 ..... Screw ............................................................................................................. 2
19 ..... Clamp (Pressure Switch) ................................................................................ 2
20 1624633 Stop (Reducer Spool) ..................................................................................... 1
21 1641838 Spring (Pressure Reducer) ............................................................................. 1
22 1612687 O-Ring ............................................................................................................ 1
22 382628 O-Ring (Alternate Part) ................................................................................... 1
23 ..... Spool (Pressure Reducer) .............................................................................. 1
24 ..... Body ............................................................................................................... 1
25 1585091 Pin .................................................................................................................. 1
26 ..... Spool (First And Third) ................................................................................... 1
4013868 Kit-Seal ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 5-49


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FULL FLOW VALVE ASSEMBLY (FIGURE 5-31)


(PENDING PER ECN 68653 →)

ITEM PART NO. DESCRIPTION QTY


4055127 Transmission Assy (TE-17) (Full Flow) ............................................................... 1
4059187 Flow Valve Assembly ..................................................................................... 1
1 ..... Valve Body ................................................................................................. 1
2 4015132 Solenoid ..................................................................................................... 3
3 1324792 O-Ring ................................................................................................... 3
4 1324790 Retainer ................................................................................................. 6
5 1655638 Capscrew ................................................................................................... 6
6 4027259 Solenoid ..................................................................................................... 1
7 1612905 O-Ring ................................................................................................... 1
8 1530732 O-Ring ................................................................................................... 1
9 1324790 Retainer ................................................................................................. 1
10 1504400 O-Ring ................................................................................................... 1
11 4015497 Solenoid Assembly ..................................................................................... 1
12 4012267 O-Ring ................................................................................................... 1
13 1655799 O-Ring ................................................................................................... 1
14 4012266 O-Ring ................................................................................................... 1
15 4012265 O-Ring ................................................................................................... 1
16 ..... Expansion Plug .......................................................................................... 3
17 4015499 Plug ............................................................................................................ 3
18 1530732 O-Ring ................................................................................................... 3
19 4024031 Spring ......................................................................................................... 3
20 4015133 Spool .......................................................................................................... 3
21 4015134 Pin .............................................................................................................. 3
22 1655633 Sensor (Valve Pressure) ............................................................................ 2
23 1655460 Plug ............................................................................................................ 9
24 15860 O-Ring ................................................................................................... 9
5-50 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

ITEM PART NO. DESCRIPTION QTY


25 1612312 O-Ring ........................................................................................................ 1
26 1612311 Cover .......................................................................................................... 1
27 1612314 Lockwasher ................................................................................................ 4
28 1612313 Capscrew ................................................................................................... 4
29 ..... Expansion Plug .......................................................................................... 4

©2013 HYSTER COMPANY See Service Manual 5-51


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

5-52 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

6 DRIVE AXLE
UNIT CODE G008
12/2013 EUROPE

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

BRAKE ASSEMBLY
H25XM/XMS ................................................................................................................................................ 6-20
H28-32XM/XMS .......................................................................................................................................... 6-22
DIFFERENTIAL AND CARRIER
H25XM/XMS ................................................................................................................................................ 6-8
H28-32XM/XMS .......................................................................................................................................... 6-12
DRIVE AXLE ASSEMBLY ............................................................................................................................... 6-4
DRIVE AXLE HOUSING ASSEMBLY
H25XM/XMS ................................................................................................................................................ 6-6
H28-32XM/XMS .......................................................................................................................................... 6-7
DRIVE AXLE MOUNTING
H25XM/XMS ................................................................................................................................................ 6-2
H28-32XM/XMS .......................................................................................................................................... 6-3
DRIVE TIRES AND WHEELS
14 X 24 ........................................................................................................................................................ 6-26
16 X 25 ........................................................................................................................................................ 6-27
HUB AND SHAFT ASSEMBLY
H25XM/XMS ................................................................................................................................................ 6-16
H28-32XM/XMS .......................................................................................................................................... 6-18
PARK BRAKE ASSEMBLY ............................................................................................................................. 6-24

©2013 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DRIVE AXLE MOUNTING (FIGURE 6-1)


H25XM/XMS

ITEM PART NO. DESCRIPTION QTY


1 2079027 Capscrew ............................................................................................................ 8
2 292661 Nut ...................................................................................................................... 8
3 296438 Washer ............................................................................................................... 16
4 1651068 Plate .................................................................................................................... 2
5 a 1688924 Drive Axle Assembly (FFigure 6-3).................................................................... 1
5 b 4036974 Drive Axle Assembly ........................................................................................... 1
5 c 4068617 Drive Axle Assembly ........................................................................................... 1

FOOTNOTES:
a → S/N G008E01516J c PENDING PER ECN 68614-22 →
b S/N G008E01517J ↔ PENDING PER ECN
68614-22

6-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DRIVE AXLE MOUNTING (FIGURE 6-2)


H28-32XM/XMS

ITEM PART NO. DESCRIPTION QTY


1 1657309 Capscrew ............................................................................................................ 8
2 292661 Nut ...................................................................................................................... 8
3 296438 Washer ............................................................................................................... 16
4 a 1643317 Drive Axle Assembly (FFigure 6-3).................................................................... 1
4 b 4036973 Drive Axle Assembly ........................................................................................... 1
4 c 4057133 Drive Axle Assembly ........................................................................................... 1

FOOTNOTES:
a → S/N G008E01655K c S/N G008E01711L →
b S/N G008E01656K ↔ S/N G008E01710L

©2013 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DRIVE AXLE ASSEMBLY (FIGURE 6-3)

6-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DRIVE AXLE ASSEMBLY


KEY:
A: H25XM/XMS
B: H28-32XM/XMS
QTY
ITEM PART NO. DESCRIPTION A B
a 1688924 Drive Axle Assembly .................................................................................. 1 ..
c 4036974 Drive Axle Assembly .................................................................................. 1 ..
e 4068617 Drive Axle Assembly .................................................................................. 1 ..
b 1643317 Drive Axle Assembly .................................................................................. .. 1
d 4036973 Drive Axle Assembly .................................................................................. .. 1
f 4057133 Drive Axle Assembly .................................................................................. .. 1
1 1643939 Differential Carrier Assembly (FFigure 6-6).......................................... 1 ..
1 1687227 Differential Carrier Assembly (FFigure 6-7).......................................... .. 1
2 ..... Drive Axle Housing Assembly (FFigure 6-4)........................................ 1 ..
2 ..... Drive Axle Housing Assembly (FFigure 6-5)........................................ .. 1
3 ..... Hub and Shaft Assembly (FFigure 6-8)................................................ 1 ..
3 ..... Hub and Shaft Assembly (FFigure 6-9)................................................ .. 1
4 ..... Brake Assembly (FFigure 6-10)............................................................ 1 ..
4 ..... Brake Assembly (FFigure 6-11)............................................................ .. 1

FOOTNOTES:
a → S/N G008E01516J d S/N G008E01656K ↔ S/N G008E01710L
b → S/N G008E01655K e PENDING PER ECN 68614-22 →
c S/N G008E01517J ↔ PENDING PER ECN f S/N G000E01711L →
68614-22

©2013 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DRIVE AXLE HOUSING ASSEMBLY (FIGURE 6-4)


H25XM/XMS

ITEM PART NO. DESCRIPTION QTY


1697561 Drive Axle Housing ............................................................................................. 1
1 1473777 Magnet ........................................................................................................... 5
2 1613651 Breather .......................................................................................................... 1
3 15316 Fitting .............................................................................................................. 1
4 125428 Washer ........................................................................................................... 16
5 1642107 Screw ............................................................................................................. 4
6 321293 Plug ................................................................................................................ 1
7 1497903 Screw ............................................................................................................. 12

6-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DRIVE AXLE HOUSING ASSEMBLY (FIGURE 6-5)


H28-32XM/XMS

ITEM PART NO. DESCRIPTION QTY


1687242
4073298 Drive Axle Housing ............................................................................................. 1
1 1473777 Magnet ........................................................................................................... 6
2 1613651 Breather .......................................................................................................... 1
3 15316 Fitting .............................................................................................................. 1
4 86007 Washer ........................................................................................................... 12
5 1554732 Stud (Short) .................................................................................................... 8
5 1618320 Stud (Long) ..................................................................................................... 4
6 321293 Plug ................................................................................................................ 1
7 358099 Nut .................................................................................................................. 12

©2013 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DIFFERENTIAL AND CARRIER (FIGURE 6-6)


H25XM/XMS

6-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DIFFERENTIAL AND CARRIER


H25XM/XMS

ITEM PART NO. DESCRIPTION QTY


1 1554338 Adapter ............................................................................................................... 1
2 293654 Capscrew ............................................................................................................ 8
3 221355 Locknut ............................................................................................................... 8
4 1554339 Flange ................................................................................................................. 1
5 1554340 Brake Disk .......................................................................................................... 1
6 88587 Washer ............................................................................................................... 8
7 1554341 Capscrew ............................................................................................................ 8
8 1455816
1643940 Carrier Assembly ................................................................................................ 1
8 1642096 Carrier and Cap Assy ..................................................................................... 1
8 1380777 Ball ............................................................................................................. 4
8 1347770 Washer ....................................................................................................... 4
8 293716 Capscrew ................................................................................................... 4
9 240683 Snap Ring ....................................................................................................... 1
10 296844 Bearing ........................................................................................................... 1
11 1347770 Washer ........................................................................................................... 4
12 1642097 Kit-Shim .......................................................................................................... 1
13 1642100 Bevel Gear Assy ............................................................................................. 1
14 1312083 Washer ....................................................................................................... 1
15 1357734 Locknut ....................................................................................................... 1
16 293716 Capscrew ....................................................................................................... 4
17 1347774 Bearing Cone ................................................................................................. 1
18 1347800 Kit-Spacer ....................................................................................................... 1
19 1347812 Bearing Cone ................................................................................................. 1
20 1642099 Oil Seal ........................................................................................................... 1
21 1347772 Pinion (Cage Assembly) ................................................................................. 1
22 200972 Bearing Cup (Tapered) .............................................................................. 1
23 30062 Bearing Cup ............................................................................................... 1
24 1347839 Ring Bearing Set ............................................................................................ 2
25 1475420 Bearing Cup Set ............................................................................................. 2
26 1475421 Bearing Cone Set ........................................................................................... 2
27 1374097 Screw ............................................................................................................. 1
28 1312616 Locknut ........................................................................................................... 1
29 1642101
4055077 Case Differential And Nest Assembly ............................................................ 1
29 1642102 Kit-Differential ............................................................................................. 1
30 1642103 Thrust Washer ....................................................................................... 2
31 1379753 Gear ....................................................................................................... 2
32 1502130
1374558 Spider .................................................................................................... 1
33 1347835 Pinion ..................................................................................................... 4
34 1642104 Thrust Washer ....................................................................................... 4
35 1643941
4055078 Case Assembly (Differential) ...................................................................... 1
35 1450861 Washer .................................................................................................. 16
36 1347831 Capscrew ............................................................................................... 16
37 1374099 Kit-Hardware .................................................................................................. 1
38 1374550 Nut .............................................................................................................. 12
39 125428 Washer ....................................................................................................... 12
40 1347822 Bolt ............................................................................................................. 12

©2013 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DIFFERENTIAL AND CARRIER


H25XM/XMS

ITEM PART NO. DESCRIPTION QTY


41 1566126 Cotter Pin ....................................................................................................... 2
42 1566125 Capscrew ....................................................................................................... 8
43 1450861 Washer ........................................................................................................... 8

6-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DIFFERENTIAL AND CARRIER (FIGURE 6-7)


H28-32XM/XMS

6-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DIFFERENTIAL AND CARRIER


H28-32XM/XMS

ITEM PART NO. DESCRIPTION QTY


1687228 Differential Carrier Assembly .............................................................................. 1
1 1566126 Cotter Pin ....................................................................................................... 2
2 328987 Bearing Cone ................................................................................................. 2
3 30109 Bearing Cup ................................................................................................... 2
4 1618346 Ring ................................................................................................................ 2
5 1618341 Differential Carrier .......................................................................................... 1
6 1618354 Lockring .......................................................................................................... 1
7 1618353 Bearing ........................................................................................................... 1
8 1483779
1618351 Bearing Cone ................................................................................................. 1
8 4054948 Bearing Set (Includes Cup and Cone) (Alternate Part) .................................. 1
9 1618342 Shim (.0508 mm) ............................................................................................ 4
9 1618343 Shim (.125 mm) .............................................................................................. 3
9 1618344 Shim (.2032 mm) ............................................................................................ 3
9 1618345 Shim (.508 mm) .............................................................................................. 1
10 1618352 Bearing Cone ................................................................................................. 1
11 1347819 Capscrew ....................................................................................................... 8
12 1450861 Washer ........................................................................................................... 8
13 1618347 Cage Assembly .............................................................................................. 1
14 1618350 Bearing Cup ............................................................................................... 1
15 1483778
1618349 Bearing Cup ................................................................................................... 1
15 4054948 Bearing Set (Includes Cup and Cone) (Alternate Part) .................................. 1
16 1314255 Oil Seal ........................................................................................................... 1
17 280582 Screw ............................................................................................................. 1
18 132476 Nut .................................................................................................................. 1
19 1618355 Kit-Repair Differential .......................................................................................... 1
19 1374550 Nut .................................................................................................................. 12
20 1374551 Bolt ................................................................................................................. 12
21 125428 Washer ........................................................................................................... 12
22 1687231 Bevel Gear Set ................................................................................................... 1
22 ..... Pinion ............................................................................................................. 1
22 ..... Bevel Gear ..................................................................................................... 1
23 208631 Washer ........................................................................................................... 1
24 1483741 Locknut ........................................................................................................... 1
25 1618364 Adapter ............................................................................................................... 1
26 296422 Washer ............................................................................................................... 8
27 1618365 Capscrew ............................................................................................................ 8
28 1473719 Brake Disk .......................................................................................................... 1
29 88587 Washer ............................................................................................................... 16
30 221355 Locknut ............................................................................................................... 8
31 1554341 Capscrew ............................................................................................................ 8
32 1618366 Yoke .................................................................................................................... 1
33 1380777 Ball ...................................................................................................................... 4
34 1483788 Washer ............................................................................................................... 4
35 1483787 Screw .................................................................................................................. 4
36 1687234 Case , Differential (And Nest Assembly) ............................................................ 1
36 1687235 Case Assembly .............................................................................................. 1
37 1483793 Screw ......................................................................................................... 12
38 125428 Washer ....................................................................................................... 12

©2013 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DIFFERENTIAL AND CARRIER


H28-32XM/XMS

ITEM PART NO. DESCRIPTION QTY


39 1687237 Kit-Differential ................................................................................................. 1
39 1309868 Thrust Washer ............................................................................................ 2
40 ..... Gear ........................................................................................................... 2
41 1328669 Spider ......................................................................................................... 1
42 ..... Pinion ......................................................................................................... 4
43 1303550 Thrust Washer ............................................................................................ 4

6-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HUB AND SHAFT ASSEMBLY (FIGURE 6-8)


H25XM/XMS

6-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HUB AND SHAFT ASSEMBLY


H25XM/XMS

ITEM PART NO. DESCRIPTION QTY


1 1687405 Axle Shaft (RH) ................................................................................................... 1
1 1697671 Axle Shaft (LH) ................................................................................................... 1
2 1697673 Spindle ................................................................................................................ 2
3 1346636 Washer ............................................................................................................... 28
4 1554350 Capscrew ............................................................................................................ 28
5 221623 Screw .................................................................................................................. 60
6 1643953 Driver .................................................................................................................. 2
7 1554502 Oil Seal ............................................................................................................... 2
8 30257 Bearing Cone ...................................................................................................... 2
9 1384894 Hub And Cup Assembly ...................................................................................... 2
10 30258 Bearing Cup ................................................................................................... 1
11 1312072 Bearing Cup ................................................................................................... 1
12 1347781 Bearing Cone ...................................................................................................... 2
13 1347597 Wheel Clamp ...................................................................................................... 44
14 268980 Washer ............................................................................................................... 44
15 1475419 Wheel Nut ........................................................................................................... 44
16 200452 Wheel Stud ......................................................................................................... 44
17 1347590 Washer ............................................................................................................... 60
18 1347787 Spider Assembly ................................................................................................. 2
18 ..... Spider ............................................................................................................. 2
19 273969 Button (Thrust) ........................................................................................... 3
20 1303551 Button (Thrust) ........................................................................................... 1
21 1347795 Washer ........................................................................................................... 3
22 1347791 Pinion ............................................................................................................. 3
23 200471 Washer ........................................................................................................... 3
24 1347792 Shaft ............................................................................................................... 3
25 1502133 O-Ring ........................................................................................................ 1
26 321290 Setscrew ......................................................................................................... 3
27 1347777 Hub Assembly ..................................................................................................... 1
27 ..... Ring Gear ....................................................................................................... 1
27 ..... Sleeve ............................................................................................................ 1
28 1347780 Gear .................................................................................................................... 2
29 1347782 Wheel Nut ........................................................................................................... 2
30 1309853 Capscrew ............................................................................................................ 8
31 1352498 Lock .................................................................................................................... 4
32 1347784 Thrust Washer .................................................................................................... 2
33 1347785 Gear .................................................................................................................... 2
34 208107 Snap Ring ........................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 6-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HUB AND SHAFT ASSEMBLY (FIGURE 6-9)


H28-32XM/XMS

6-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HUB AND SHAFT ASSEMBLY


H28-32XM/XMS

ITEM PART NO. DESCRIPTION QTY


1 1618371 Axle Shaft (RH) ................................................................................................... 1
1 1618372 Axle Shaft (LH) ................................................................................................... 1
2 1554739 Spindle ................................................................................................................ 2
3 1346636 Washer ............................................................................................................... 56
4 1554740 Capscrew ............................................................................................................ 32
5 1351960 Bolt ...................................................................................................................... 12
6 1642010 Driver .................................................................................................................. 2
7 1384852 Capscrew ............................................................................................................ 24
8 15316 Fitting .................................................................................................................. 2
9 1554800 Hub And Cup Assembly ...................................................................................... 2
10 1312072 Bearing Cup ................................................................................................... 1
11 231012 Bearing Cup ................................................................................................... 1
12 167178 Bearing Cone ...................................................................................................... 2
13 1312073 Bearing Cone ...................................................................................................... 2
14 1554744 Oil Seal ............................................................................................................... 2
15 167190 Hub Assembly ..................................................................................................... 2
15 231012 Bearing Cup ................................................................................................... 1
15 1312072 Bearing Cup ................................................................................................... 1
16 1346631 Gear .................................................................................................................... 2
17 1352498 Lock .................................................................................................................... 2
18 1309853 Capscrew ............................................................................................................ 4
19 1346635 Spider Assembly ................................................................................................. 2
20 273969 Button (Thrust) ............................................................................................... 3
21 167201 Washer ........................................................................................................... 3
22 1312067 Gear ............................................................................................................... 3
23 351278 Thrust Washer ................................................................................................ 3
24 1312066 Shaft ............................................................................................................... 3
25 1312087 Washer ............................................................................................................... 2
26 1618373 Gear .................................................................................................................... 2
27 200467 Snap Ring ........................................................................................................... 2
28 321293 Plug ..................................................................................................................... 2
29 1312090 Washer ............................................................................................................... 98
30 167182 Wheel Stud ......................................................................................................... 46
31 1324799 Wheel Clamp ...................................................................................................... 46
32 221717 Nut ...................................................................................................................... 46
33 1309105 Cover Assembly .................................................................................................. 2
33 1347846 Cover .............................................................................................................. 1
34 1303551 Button (Thrust) ............................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 6-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BRAKE ASSEMBLY (FIGURE 6-10)


H25XM/XMS

6-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

BRAKE ASSEMBLY
H25XM/XMS

ITEM PART NO. DESCRIPTION QTY


1 1642014 Seal ..................................................................................................................... 2
2 1698681 Cover .................................................................................................................. 2
3 1384864 Plug ..................................................................................................................... 2
4 1384862 Plug Assembly .................................................................................................... 4
5 1384863 O-Ring ............................................................................................................ 1
6 15316 Fitting .................................................................................................................. 2
7 1384861 Bleeder Screw .................................................................................................... 2
8 1643961 Brake Housing .................................................................................................... 2
9 1618222 Plug Assembly .................................................................................................... 8
9 1554509 Plug ................................................................................................................ 1
10 1618223 Rod ................................................................................................................. 1
11 1554512 Pin .................................................................................................................. 1
12 1554514 Spring ............................................................................................................. 1
13 1554516 Spring Guide .................................................................................................. 1
14 1384863 O-Ring ............................................................................................................ 1
15 15483 Fitting .................................................................................................................. 6
16 1384882 Spacer ................................................................................................................ 2
17 1384873 Separator Plate ................................................................................................... 22
18 1532251 Friction Disk ........................................................................................................ 20
19 1554520 Piston .................................................................................................................. 2
20 1384870 Seal ..................................................................................................................... 4
21 1384871 Spring ................................................................................................................. 2
22 1384867 Fitting .................................................................................................................. 2
22 1382902 O-Ring ............................................................................................................ 1
23 268980 Washer ............................................................................................................... 32
24 1502134 Capscrew ............................................................................................................ 32
25 1384859 Plug Assembly .................................................................................................... 6
25 1382902 O-Ring ............................................................................................................ 1
26 1698199 Plug ..................................................................................................................... 2
27 1384884 O-Ring ............................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 6-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BRAKE ASSEMBLY (FIGURE 6-11)


H28-32XM/XMS

6-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

BRAKE ASSEMBLY
H28-32XM/XMS

ITEM PART NO. DESCRIPTION QTY


1 1642014 Seal ..................................................................................................................... 2
2 1698681 Cover .................................................................................................................. 2
3 1384864 Plug ..................................................................................................................... 2
4 1384862 Plug Assembly .................................................................................................... 4
5 1384863 O-Ring ............................................................................................................ 1
6 15316 Fitting .................................................................................................................. 2
7 1384861 Bleeder Screw .................................................................................................... 2
8 1642015 Housing ............................................................................................................... 2
9 1384876 Plug Assembly .................................................................................................... 8
9 1384877 Plug Assembly ................................................................................................ 1
10 1384878 Rod ............................................................................................................. 1
11 1384881 Roll Pin ....................................................................................................... 1
12 1384880 Spring ......................................................................................................... 1
13 1384879 Spring Guide .............................................................................................. 1
14 1384884 O-Ring ............................................................................................................ 1
15 15483 Fitting .................................................................................................................. 6
16 1384882 Spacer ................................................................................................................ 2
17 1384873 Separator Plate ................................................................................................... 22
18 1532251 Friction Disk ........................................................................................................ 20
19 1384872 Piston .................................................................................................................. 2
20 1384870 Seal ..................................................................................................................... 4
21 1384871 Spring ................................................................................................................. 2
22 1384867 Fitting .................................................................................................................. 2
22 1382902 O-Ring ............................................................................................................ 1
23 132451 Washer ............................................................................................................... 32
24 1554920 Capscrew ............................................................................................................ 32
25 1384859 Plug Assembly .................................................................................................... 6
25 1382902 O-Ring ............................................................................................................ 1
26 1698199 Plug ..................................................................................................................... 2
27 1384884 O-Ring ............................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 6-23


for service procedures.
UNIT CODE G008
EUROPE 12/2013

PARK BRAKE ASSEMBLY (FIGURE 6-12)

6-24 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

PARK BRAKE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1561604 Brake Assembly (Park Brake) ............................................................................. 1
1 1495623 Housing .......................................................................................................... 1
2 1495624 Retaining Ring ................................................................................................ 1
3 1495625 Piston (Stop) ................................................................................................... 1
4 1495626 Piston ............................................................................................................. 1
5 1495627 Cap ................................................................................................................. 1
6 1495628 Bolt ................................................................................................................. 2
7 1495629 Cup ................................................................................................................. 2
8 1495630 Boot ................................................................................................................ 1
9 1495631 Brake Lining ................................................................................................... 2
10 1495632 Sleeve (Friction) ............................................................................................. 2
11 1495633 Magnet ........................................................................................................... 2
12 1495634 Seal (Cup) ...................................................................................................... 1
13 1495635 Seal (Cup) ...................................................................................................... 1
14 1495636 Setscrew ......................................................................................................... 1
15 1495637 Locknut ........................................................................................................... 1
16 1495638 Nut .................................................................................................................. 2
17 1495639 Cotter Pin ....................................................................................................... 2
18 1495640 O-Ring ............................................................................................................ 1
19 1495641 O-Ring ............................................................................................................ 1
20 1495642 O-Ring ............................................................................................................ 1
21 1495643 Disk Spring ..................................................................................................... 6
22 1495644 Wear Plate ...................................................................................................... 1
23 1495645 Cylinder Rod ................................................................................................... 1
24 1495646 Bleeder Valve ................................................................................................. 1
25 1495647 Washer ........................................................................................................... 1
26 1495648 Adapter ........................................................................................................... 1
1514331 Kit-Repair Parking Brake ................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 6-25


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DRIVE TIRES AND WHEELS (FIGURE 6-13)


14 X 24

KEY:
A: Michelin XZM
B: Trelleborg Elite XP
C: Bridgestone RL E3
D: Trelleborg TR900
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1460451 Pneumatic Tire (Tubed Pneumatic, Radial) .............................. 4 .. .. ..
1 1460402 Pneumatic Tire ..................................................................... 1 .. .. ..
1 1460406 Tube ..................................................................................... 1 .. .. ..
1 1486213 Pneumatic Tire (Tubed Pneumatic, Bias) ................................. .. .. 4 ..
1 277569 Pneumatic Tire ..................................................................... .. .. 1 ..
1 1485936 Tube ..................................................................................... .. .. 1 ..
1 4039776 Pneumatic Tire (Tubed Pneumatic, Radial) .............................. .. .. .. 4
1 1485936 Tube ..................................................................................... .. .. .. 1
1 1393797
1668701 Tire (Solid With Tread) .............................................................. .. 4 .. ..
2 1391557 Wheel Assy ............................................................................... 1 1 1 1
3 1452916 Ring (Conical) ....................................................................... 1 1 1 1
4 1466004 Ring (Side) ............................................................................ 1 1 1 1
5 1637809
1538310 Wheel Lock Ring .................................................................. 1 1 1 1
6 1384824 Spacer Band ............................................................................. 2 2 2 2
7 1303417
49189 Extension (Valve Stem) ............................................................ 4 .. 4 4

6-26 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DRIVE TIRES AND WHEELS (FIGURE 6-14)


16 X 25

KEY:
A: Michelin XZM
B: Bridgestone R-Lug S E4
C: Trelleborg Elite XP
D: Goodyear EV 4S
E: Trelleborg TR900
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 1562022 Pneumatic Tire (Tubeless Pneumatic, Radial) ................. 4 .. .. .. ..
1 1573698 Pneumatic Tire (Tubeless Pneumatic, Bias) .................... .. 4 .. .. ..
1 1668702 Tire (Solid With Tread) ..................................................... .. .. 4 .. ..
1 1665567 Pneumatic Tire (Tubeless Pneumatic, Radial) ................. .. .. .. 4 ..
1 4039778 Pneumatic Tire (Tubeless Pneumatic, Radial) ................. .. .. .. .. 4
2 1391556 Wheel Assy ...................................................................... 1 1 1 1 1
3 1392393 Lockring ....................................................................... 1 1 1 1 1
4 1392394 Flange .......................................................................... 2 2 2 2 2
5 1374127 Bead Seat .................................................................... 1 1 1 1 1
6 1392392 Lug (Driver) .................................................................. 1 1 1 1 1
7 1321910 Spacer Band .................................................................... 2 2 2 2 2
8 160286 O-Ring .............................................................................. 1 1 .. 1 1
9 388969 Wedge Band .................................................................... 2 2 2 2 2
10 160278 Valve ................................................................................ 1 1 .. 1 1
11 4022914 Extension (Valve) ............................................................. 2 2 .. 2 2

©2013 HYSTER COMPANY See Service Manual 6-27


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

6-28 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

7 STEERING SYSTEM
UNIT CODE G008
12/2013 EUROPE

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE
HUB ASSEMBLY ........................................................................................................................................ 7-6
SPINDLE ASSEMBLY ................................................................................................................................. 7-8
STEER AXLE AND ATTACHING PARTS ....................................................................................................... 7-2
STEER COLUMN ASSEMBLY ........................................................................................................................ 7-14
STEER CYLINDER ......................................................................................................................................... 7-4
STEER TIRES AND WHEELS
14 X 24 ........................................................................................................................................................ 7-18
16 X 25 ........................................................................................................................................................ 7-19
STEERING COLUMN ...................................................................................................................................... 7-16
STEERING CONTROL UNIT ASSEMBLY ...................................................................................................... 7-20
STEERING HOSES ......................................................................................................................................... 7-10
STEERING VALVE AND ATTACHING PARTS .............................................................................................. 7-12

©2013 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEER AXLE AND ATTACHING PARTS (FIGURE 7-1)

7-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

STEER AXLE AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 a 1660419 Steering Axle (FFigure 7-3, FFigure 7-4)......................................................... 1
1 b 1660420 Steering Axle (FFigure 7-3, FFigure 7-4)......................................................... 1
2 1480143 Plug ..................................................................................................................... 2
3 1660368 Thrust Washer .................................................................................................... 2
4 1659985 Pin ....................................................................................................................... 1
5 292582 Capscrew ............................................................................................................ 2
6 4020900
320169 Washer ............................................................................................................... 2
7 888987 Plate .................................................................................................................... 1
8 293754 Capscrew ............................................................................................................ 4
9 296438 Washer ............................................................................................................... 8
10 292661 Nut ...................................................................................................................... 4
11 885139 Pin ....................................................................................................................... 1
12 4000023 Steering Cylinder (FFigure 7-2)......................................................................... 1
13 1660331 Bushing ............................................................................................................... 2
14 1487073 Fitting .................................................................................................................. 2
14 280154 O-Ring ............................................................................................................ 1
14 16487 O-Ring ............................................................................................................ 1

FOOTNOTES:
a H25XM/XMS b H28-32XM/XMS

©2013 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEER CYLINDER (FIGURE 7-2)

ITEM PART NO. DESCRIPTION QTY


4000023 Steering Cylinder ................................................................................................ 1
1 4007513 Guide .............................................................................................................. 2
2 4007514 Spacer ............................................................................................................ 2
3 1698378 Cylinder Rod ................................................................................................... 1
4 4007515 Tube Wldmt-Cylinder ...................................................................................... 1
5 4007516 Tie Rod ........................................................................................................... 4
6 1698380 Piston Seal ..................................................................................................... 1
7 1698381 Rod Seal ......................................................................................................... 2
8 1698382 Seal ................................................................................................................ 2
9 1698383 O-Ring ............................................................................................................ 2
10 1698384 O-Ring ............................................................................................................ 2
11 1698385 Back-Up Ring ................................................................................................. 2
12 1698386 Rod Seal ......................................................................................................... 2
13 1698387 Wear Pad ....................................................................................................... 2
14 1698388 Wear Pad ....................................................................................................... 2
15 1663180 Plug ................................................................................................................ 2
16 1656218 Nut .................................................................................................................. 8
17 4007517 Washer ........................................................................................................... 8
1698400 Kit-Seal ........................................................................................................... 1

7-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEER AXLE (FIGURE 7-3)


HUB ASSEMBLY

7-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

STEER AXLE
HUB ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


a 1660419 Steering Axle ...................................................................................................... 1
b 1660420 Steering Axle ...................................................................................................... 1
1 1695756 Screw ............................................................................................................. 16
2 1695757 Hub ................................................................................................................. 2
3 1695739 Washer ........................................................................................................... 12
4 1695759 Oil Seal ........................................................................................................... 2
5 1695760 Wheel Rim ...................................................................................................... 2
6 1695761 Stud ................................................................................................................ 32
7 1695762 Washer ........................................................................................................... 2
8 1663215 Nut .................................................................................................................. 32
9 1695763 Cover .............................................................................................................. 2
10 1695764 Seal ................................................................................................................ 2
11 1695773 Plug ................................................................................................................ 2
12 1695765 Wear Sleeve ................................................................................................... 2
13 1695766 Flange ............................................................................................................ 2
14 1695767 Screw ............................................................................................................. 12
15 1695768 Shim ............................................................................................................... 2
15 1695769 Shim ............................................................................................................... 2
15 1695770 Shim ............................................................................................................... 2
16 1695772 Seal ................................................................................................................ 2
17 1695771 Bearing ........................................................................................................... 4

FOOTNOTES:
a H25XM/XMS b H28-32XM/XMS

©2013 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEER AXLE (FIGURE 7-4)


SPINDLE ASSEMBLY

7-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

STEER AXLE
SPINDLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


a 1660419 Steering Axle ...................................................................................................... 1
b 1660420 Steering Axle ...................................................................................................... 1
1 4026084 Pin .................................................................................................................. 2
2 1695718 Nut .................................................................................................................. 2
3 1695720 Seal ................................................................................................................ 4
4 1695724 Seal ................................................................................................................ 2
5 1695725 Spindle ........................................................................................................... 2
6 1695726 Screw ............................................................................................................. 4
7 1695727 Gasket ............................................................................................................ 4
8 1695728 Spacer ............................................................................................................ 4
9 1695729 Pin .................................................................................................................. 2
10 1695730 Link ................................................................................................................. 2
11 1695731 King Pin .......................................................................................................... 2
12 1695732 Snap Ring ....................................................................................................... 8
13 1695733 Cover .............................................................................................................. 4
14 1695734 Screw ............................................................................................................. 12
15 1695735 Screw ............................................................................................................. 2
16 1695736 Washer ........................................................................................................... 2
17 1695737 Thrust Washer ................................................................................................ 2
18 1695738 Bushing .......................................................................................................... 4
19 1695739 Washer ........................................................................................................... 12
20 1695740 Washer ........................................................................................................... 2
21 1695741 Pin .................................................................................................................. 4
22 1695746 Cotter Pin ....................................................................................................... 2
23 1663186 Grease Fitting ................................................................................................. 9
24 1695747 Ball Joint ......................................................................................................... 2
25 1695748 Axle ................................................................................................................ 1

FOOTNOTES:
a H25XM/XMS b H28-32XM/XMS

©2013 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEERING HOSES (FIGURE 7-5)

KEY:
A: H25XMS
B: H30-32XMS
C: H25XM, H28-30XM
D: H32XM
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1651570 Hose Assy ................................................................................. 2 .. .. ..
1 1651571 Hose Assy ................................................................................. .. 2 .. ..
1 1651572 Hose Assy ................................................................................. .. .. 2 ..
1 1651573 Hose Assy ................................................................................. .. .. .. 2
2 316596 Sleeve (Coil) ............................................................................. 2 2 2 2
3 292509 Capscrew .................................................................................. 5 5 6 7
4 320157 Washer ..................................................................................... 7 7 8 9
5 1533649 Cover Plate ............................................................................... 7 7 8 9
6 214364 Capscrew .................................................................................. 2 2 2 2
7 1533647 Clamp ....................................................................................... 2 2 2 2
8 1533665 Clamp ....................................................................................... 7 7 8 9
9 1673662 Bolt ............................................................................................ 2 2 2 2

7-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEERING VALVE AND ATTACHING PARTS (FIGURE 7-6)

7-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

STEERING VALVE AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1694489 Hose Assy ........................................................................................................... 2
2 1486737 Fitting .................................................................................................................. 2
2 1527813 O-Ring ............................................................................................................ 1
2 16481 O-Ring ............................................................................................................ 1
3 1473895 Fitting .................................................................................................................. 1
3 265787 O-Ring ............................................................................................................ 2
4 1486741 Fitting .................................................................................................................. 2
4 265787 O-Ring ............................................................................................................ 1
4 16481 O-Ring ............................................................................................................ 1
5 14595 Plug Assembly .................................................................................................... 1
5 16484 O-Ring ............................................................................................................ 1
5 199524 Plug ................................................................................................................ 1
6 1694578 Flow Valve .......................................................................................................... 1
6 1698683 Kit-Repair ....................................................................................................... 1
7 320157 Washer ............................................................................................................... 5
8 136704 Capscrew ............................................................................................................ 1
9 1487062 Fitting .................................................................................................................. 2
9 265787 O-Ring ............................................................................................................ 1
9 16485 O-Ring ............................................................................................................ 1
10 1486742 Fitting .................................................................................................................. 7
10 265787 O-Ring ............................................................................................................ 1
10 16484 O-Ring ............................................................................................................ 1
11 1694630 Hose Assy ........................................................................................................... 1
12 1487061 Fitting .................................................................................................................. 1
12 265787 O-Ring ............................................................................................................ 1
12 16484 O-Ring ............................................................................................................ 1
13 1676844 Hose Assy ........................................................................................................... 2
14 1676843 Hose Assy ........................................................................................................... 2
15 14603 Plug ..................................................................................................................... 1
15 16486 O-Ring ............................................................................................................ 1
16 1486750 Fitting .................................................................................................................. 1
16 252729 O-Ring ............................................................................................................ 1
16 16484 O-Ring ............................................................................................................ 1
17 1486751 Fitting .................................................................................................................. 1
17 252729 O-Ring ............................................................................................................ 1
17 16486 O-Ring ............................................................................................................ 1
18 1673544 Steering Valve .................................................................................................... 1
18 4000716 Kit-Seal ........................................................................................................... 1
19 287851 Capscrew ............................................................................................................ 3
20 1473887 Fitting .................................................................................................................. 1
20 265731 O-Ring ............................................................................................................ 1
20 16484 O-Ring ............................................................................................................ 1
21 1490533 Fitting .................................................................................................................. 1
22 1487097 Fitting .................................................................................................................. 1
22 265787 O-Ring ............................................................................................................ 3
23 302400 Nut ...................................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEER COLUMN ASSEMBLY (FIGURE 7-7)

7-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

STEER COLUMN ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1492260 Steering Column Assembly ................................................................................ 1
1 1608622 Horn Button .................................................................................................... 1
2 1387159 Wire (Horn Button) ......................................................................................... 1
3 2043287 Steering Column (FFigure 7-8)..................................................................... 1
4 347126 Terminal ......................................................................................................... 1
5 1700341 Steering Wheel ............................................................................................... 1
6 1520541 Cover (Upper) ................................................................................................. 1
7 1468319 Screw ............................................................................................................. 6
8 1492139 Nut .................................................................................................................. 6
9 1647654 Washer ........................................................................................................... 6
10 1520542 Warning Light (With Circuit Board) ................................................................. 1
11 1489845 Cover (Upper LH) ........................................................................................... 1
12 1489847 Cover (Lower LH) ........................................................................................... 1
13 1492252 Cover (Boot) ................................................................................................... 1
14 1489848 Cover (Lower RH) .......................................................................................... 1
15 1468321 Washer (Plastic) ............................................................................................. 12
16 302048 Screw ............................................................................................................. 12
17 1489846 Cover (Upper RH) .......................................................................................... 1
18 1647655 Nut .................................................................................................................. 4
19 2003859 Flasher (Turn Signal) .......................................................................................... 1
20 1514033 Switch (Turn Signal) ........................................................................................... 1
21 1566411 Screw (Turn Signal) ............................................................................................ 1
22 1700342 Wheelspinner ...................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEERING COLUMN (FIGURE 7-8)

7-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

STEERING COLUMN
ITEM PART NO. DESCRIPTION QTY
2043287 Steering Column ................................................................................................. 1
1 1487124 Pipe (Upper) ................................................................................................... 1
2 1479473 Pin .................................................................................................................. 1
3 1388428 Nut .................................................................................................................. 1
4 1487107 Shaft (Upper) .................................................................................................. 1
5 1487131 Spring ............................................................................................................. 1
6 1388434 Snap Ring ....................................................................................................... 4
7 1504861 O-Ring ............................................................................................................ 2
8 1487111 Screw ............................................................................................................. 2
9 1504862 Nut (Zinc Plated) ............................................................................................ 2
10 1487132 Screw ............................................................................................................. 2
11 1487108 Screw ............................................................................................................. 2
12 1487103 Pipe (Lower) ................................................................................................... 1
13 1487126 Shaft (Lower) .................................................................................................. 1
14 1504865 Support ........................................................................................................... 1
15 1487123 Screw ............................................................................................................. 8
16 1487121 Washer ........................................................................................................... 8
17 1487110 Nut .................................................................................................................. 8
18 1487133 Bracket ........................................................................................................... 1
19 1487109 Boot ................................................................................................................ 1
20 1388438 Handle ............................................................................................................ 1
21 1487114 Spacer ............................................................................................................ 1
22 1487130 Spring ............................................................................................................. 1
23 1487112 Nut (Stop) ....................................................................................................... 2
24 1487105 Lever (Back) ................................................................................................... 1
25 1487106 Lever (Front) ................................................................................................... 1
26 1487115 Washer ........................................................................................................... 1
27 1487104 Support ........................................................................................................... 1
28 1487120 Cotter Pin ....................................................................................................... 1
29 1504867 Ring ................................................................................................................ 1
30 1504863 Support (Includes Horn Relay) ....................................................................... 1
31 1504868 Connector (Connects to Horn Button) ........................................................ 1
32 1504866 Nut .................................................................................................................. 2
33 1487129 Screw ............................................................................................................. 2
34 1504864 Regulator (Tilt) ................................................................................................ 1
35 1388435 Ring ................................................................................................................ 1
36 1388436 Boot ................................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEER TIRES AND WHEELS (FIGURE 7-9)


14 X 24

KEY:
A: Michelin XZM
B: Trelleborg Elite XP
C: Bridgestone RL E3
D: Trelleborg TR900
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1460451 Pneumatic Tire (Tubed Pneumatic, Radial) .............................. 2 .. .. ..
1 1460402 Pneumatic Tire ..................................................................... 1 .. .. ..
1 1460406 Tube ..................................................................................... 1 .. .. ..
1 1486213 Pneumatic Tire (Tubed Pneumatic, Bias) ................................. .. .. 2 ..
1 277569 Pneumatic Tire ..................................................................... .. .. 1 ..
1 1485936 Tube ..................................................................................... .. .. 1 ..
1 4039776 Pneumatic Tire (Tubed Pneumatic, Radial) .............................. .. .. .. 2
1 1485936 Tube ..................................................................................... .. .. .. 1
1 1393797
1668701 Tire (Solid With Tread) .............................................................. .. 2 .. ..
2 1391557 Wheel Assy ............................................................................... 1 1 1 1
3 1452916 Ring (Conical) ....................................................................... 1 1 1 1
4 1466004 Ring (Side) ............................................................................ 1 1 1 1
5 1637809
1538310 Wheel Lock Ring .................................................................. 1 1 1 1
6 196186 Extension (Valve Stem) ............................................................ 2 .. 2 2

7-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

STEER TIRES AND WHEELS (FIGURE 7-10)


16 X 25

KEY:
A: Michelin XZM
B: Bridgestone R-Lug S E4
C: Trelleborg Elite XP
D: Goodyear EV 4S
E: Trelleborg TR900
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 1562022 Pneumatic Tire (Tubeless Pneumatic, Radial) ................. 2 .. .. .. ..
1 1573698 Pneumatic Tire (Tubeless Pneumatic, Bias) .................... .. 2 .. .. ..
1 1668702 Tire (Solid With Tread) ..................................................... .. .. 2 .. ..
1 1665567 Pneumatic Tire (Tubeless Pneumatic, Radial) ................. .. .. .. 2 ..
1 4039778 Pneumatic Tire (Tubeless Pneumatic, Radial) ................. .. .. .. .. 2
2 1391556 Wheel Assy ...................................................................... 1 1 1 1 1
3 1392393 Lockring ....................................................................... 1 1 1 1 1
4 1392394 Flange .......................................................................... 2 2 2 2 2
5 1374127 Bead Seat .................................................................... 1 1 1 1 1
6 1392392 Lug (Driver) .................................................................. 1 1 1 1 1
7 160278 Valve ................................................................................ 1 1 .. 1 1
8 160286 O-Ring .............................................................................. 1 1 .. 1 1

©2013 HYSTER COMPANY See Service Manual 7-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STEERING CONTROL UNIT ASSEMBLY (FIGURE 7-11)

7-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

STEERING CONTROL UNIT ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1 2109092 Steering Hand Pump .......................................................................................... 1
2 296025 Capscrew ............................................................................................................ 2
3 296012 Capscrew ............................................................................................................ 4
4 1300117 Washer ............................................................................................................... 4
5 376505 Spacer ................................................................................................................ 4
6 216735 Grommet ............................................................................................................. 4
7 339969 Grommet ............................................................................................................. 1
8 4001214 Screw .................................................................................................................. 4
9 1477228 Plate (Steer Pump) ............................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 7-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

7-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

8 BRAKE SYSTEM
UNIT CODE G008
12/2013 EUROPE

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE PEDAL AND LINKAGE ...................................................................................................................... 8-6


BRAKE PEDAL ASSEMBLY ........................................................................................................................... 8-8
BRAKE SYSTEM ............................................................................................................................................. 8-2
BRAKE VALVE AND ATTACHING PARTS .................................................................................................... 8-10

©2013 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BRAKE SYSTEM (FIGURE 8-1)

8-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

BRAKE SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 292514 Capscrew ............................................................................................................ 2
2 320159 Washer ............................................................................................................... 6
3 1473888 Fitting .................................................................................................................. 3
3 280154 O-Ring ............................................................................................................ 1
3 16486 O-Ring ............................................................................................................ 1
4 1701341
4002174 Hydraulic Filter (High Pressure) .......................................................................... 1
4 4014216 Plug ................................................................................................................ 1
4 1707630 Kit-Seal ........................................................................................................... 1
4 1707628
4601310 Filter Element (With O-Ring) .......................................................................... 1
5 1473898 Fitting .................................................................................................................. 2
5 280154 O-Ring ............................................................................................................ 1
5 16486 O-Ring ............................................................................................................ 1
6 1657534 Hose Assy ........................................................................................................... 1
7 1486742 Fitting .................................................................................................................. 2
7 265787 O-Ring ............................................................................................................ 1
7 16484 O-Ring ............................................................................................................ 1
8 176640 Bolt ...................................................................................................................... 2
9 320157 Washer ............................................................................................................... 11
10 166285 Clamp ................................................................................................................. 2
11 302400 Nut ...................................................................................................................... 1
12 4007455 Accumulator ........................................................................................................ 1
13 302402 Locknut ............................................................................................................... 4
14 320161 Washer ............................................................................................................... 6
15 292539 Capscrew ............................................................................................................ 2
16 4048814
292528 Capscrew ............................................................................................................ 2
17 1487067 Fitting .................................................................................................................. 2
17 252729 O-Ring ............................................................................................................ 1
17 16485 O-Ring ............................................................................................................ 1
18 1651553 Hose Assy ........................................................................................................... 2
19 1651552 Hose Assy ........................................................................................................... 2
20 1671902 Hose Assy ........................................................................................................... 2
21 1557756 Strap (Static) ....................................................................................................... 11
22 1473889 Fitting .................................................................................................................. 2
22 244167 O-Ring ............................................................................................................ 1
22 16487 O-Ring ............................................................................................................ 1
23 1486740 Fitting .................................................................................................................. 7
23 265787 O-Ring ............................................................................................................ 1
23 16483 O-Ring ............................................................................................................ 1
24 1486751 Fitting .................................................................................................................. 2
24 252729 O-Ring ............................................................................................................ 1
24 16486 O-Ring ............................................................................................................ 1
25 128547 Fitting .................................................................................................................. 2
26 302401 Locknut ............................................................................................................... 2
27 287860 Capscrew ............................................................................................................ 2
28 1316496 Clamp ................................................................................................................. 2
29 136749 Screw .................................................................................................................. 4
30 1659095 Hose Assy ........................................................................................................... 1
31 1640891 Hose Assy ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BRAKE SYSTEM
ITEM PART NO. DESCRIPTION QTY
32 1660373 Fitting .................................................................................................................. 2
33 1473924 Fitting .................................................................................................................. 1
33 1527821 O-Ring ............................................................................................................ 1
33 16983 O-Ring ............................................................................................................ 1
34 1706005 Hose Assy ........................................................................................................... 1
35 369804 Clamp ................................................................................................................. 3
36 213619 Fitting .................................................................................................................. 2
36 16983 O-Ring ............................................................................................................ 1
37 1705748 Hydraulic Filter .................................................................................................... 1
37 4600284 Filter Element ................................................................................................. 1
38 136681 Capscrew ............................................................................................................ 2
39 4021382 Hose ................................................................................................................... 1
40 1687170 Hose Assy ........................................................................................................... 1
41 1657510 Hose Assy ........................................................................................................... 1
42 1657514 Hose Assy ........................................................................................................... 1
43 1487063 Fitting .................................................................................................................. 1
43 265787 O-Ring ............................................................................................................ 1
43 16483 O-Ring ............................................................................................................ 1
44 1549715 Fitting .................................................................................................................. 1
44 265787 O-Ring ............................................................................................................ 1
44 16483 O-Ring ............................................................................................................ 1
45 1473927 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 1
46 888329 Seal ..................................................................................................................... 1
47 4003130 Pressure Switch .................................................................................................. 1
48 1561747 Clamp ................................................................................................................. 4
49 1533648 Plate (Cover) ....................................................................................................... 2
50 292512 Capscrew ............................................................................................................ 2
51 1384699 Clamp ................................................................................................................. 1
52 1651565 Hose Assy ........................................................................................................... 1
53 1651563 Hose Assy ........................................................................................................... 1
54 1651562 Hose Assy ........................................................................................................... 1
55 1516210 Fitting .................................................................................................................. 1
55 280154 O-Ring ............................................................................................................ 1
55 16487 O-Ring ............................................................................................................ 1
56 1473919 Fitting .................................................................................................................. 1
56 280154 O-Ring ............................................................................................................ 1
56 16487 O-Ring ............................................................................................................ 1
57 1698756 Manifold .............................................................................................................. 1
58 1376844 Bracket ................................................................................................................ 2
59 4006375 Manifold .............................................................................................................. 1
60 1486737 Fitting .................................................................................................................. 1
60 1527813 O-Ring ............................................................................................................ 1
60 16481 O-Ring ............................................................................................................ 1
61 169787 O-Ring ................................................................................................................ 1

8-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BRAKE PEDAL AND LINKAGE (FIGURE 8-2)

8-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

BRAKE PEDAL AND LINKAGE


ITEM PART NO. DESCRIPTION QTY
4010861 Brake Pedal And Linkage ................................................................................... 1
1 292502 Capscrew ....................................................................................................... 1
2 316834 Nut .................................................................................................................. 2
3 340213 Capscrew ....................................................................................................... 1
4 1493386 Washer ........................................................................................................... 1
5 292501 Capscrew ....................................................................................................... 2
6 320156 Washer ........................................................................................................... 6
7 313860 Flange ............................................................................................................ 2
8 1571631 Plate ............................................................................................................... 1
9 136687 Nut .................................................................................................................. 2
10 320158 Washer ........................................................................................................... 13
11 239503 Nut .................................................................................................................. 1
12 4001209 Return Spring ................................................................................................. 1
13 316835 Nut .................................................................................................................. 2
14 1623195 Capscrew ....................................................................................................... 1
15 1492221 Nut .................................................................................................................. 2
16 1558039 Grommet ........................................................................................................ 1
17 1491020 Rod (Inching Pedal) ........................................................................................ 1
18 1623197 Foam .............................................................................................................. 1
19 15201 Cotter Pin ....................................................................................................... 2
20 1558040 Screw ............................................................................................................. 1
21 302014 Screw ............................................................................................................. 2
22 374159 Switch ............................................................................................................. 1
23 1623196 Bracket ........................................................................................................... 1
24 1506738 Washer ........................................................................................................... 1
25 1487209 Brake Valve (Wet Brake) (FFigure 8-4)............................................................. 1
25 1391744 Kit-Seal ........................................................................................................... 1
25 1391745 Kit-Hardware .................................................................................................. 1
25 1450390 Kit-Shim .......................................................................................................... 1
26 1558038 Screw .................................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BRAKE PEDAL ASSEMBLY (FIGURE 8-3)

ITEM PART NO. DESCRIPTION QTY


4009591 Brake Pedal Assembly ........................................................................................ 1
1 287854 Capscrew ....................................................................................................... 2
2 320158 Washer ........................................................................................................... 4
3 1492225 Bearing ........................................................................................................... 2
4 239503 Nut .................................................................................................................. 1
5 1520596 Cover (Pedal) ................................................................................................. 2
6 1493380 Bearing ........................................................................................................... 2
7 1571632 Screw ............................................................................................................. 1
8 136692 Nut .................................................................................................................. 3
9 287851 Capscrew ....................................................................................................... 4
10 1476584 Cover (Capscrew Head) ................................................................................. 4
11 1491015 Shaft (Brake Pedal) ........................................................................................ 1
12 1520841 Shim ............................................................................................................... 3
13 1491016 Inching Pedal .................................................................................................. 1

8-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BRAKE VALVE AND ATTACHING PARTS (FIGURE 8-4)

8-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

BRAKE VALVE AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 296012 Capscrew ............................................................................................................ 2
2 327591 Pin ....................................................................................................................... 1
3 15212 Cotter Pin ............................................................................................................ 1
4 1487209 Brake Valve (Wet Brake) .................................................................................... 1
4 1391744 Kit-Seal ........................................................................................................... 1
4 1391745 Kit-Hardware .................................................................................................. 1
4 1450390 Kit-Shim .......................................................................................................... 1
5 1480674 Roller .................................................................................................................. 1
6 1487208 Spacer ................................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

8-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

9 HYDRAULIC SYSTEM
UNIT CODE G008
12/2013 EUROPE

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUTOMATIC GREASING PUMP


→ PENDING PER ECN 68570-86 ............................................................................................................. 9-66
PENDING PER ECN 68570-86 → ............................................................................................................. 9-68
AUTOMATIC GREASING SYSTEM
PAGE 1 OF 4 .............................................................................................................................................. 9-58
PAGE 2 OF 4 .............................................................................................................................................. 9-60
PAGE 3 OF 4 .............................................................................................................................................. 9-62
PAGE 4 OF 4 .............................................................................................................................................. 9-64
BLOCK ASSEMBLY, TWIN 12-PORT
WITH METERING UNITS NUMBER 3, 8, AND 10 ..................................................................................... 9-71
BLOCK ASSEMBLY, TWIN 7-PORT
WITH METERING UNITS NUMBER 4 AND 8 ............................................................................................ 9-70
GEAR PUMP ASSEMBLY ............................................................................................................................... 9-38
HYDRAULIC CONTROL VALVE
AUXILIARY SECTION ASSEMBLY ............................................................................................................ 9-30
HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY .................................................................................. 9-34
HIC, MID-INLET BLOCK ASSEMBLY ......................................................................................................... 9-32
LIFT SECTION ASSEMBLY, LH ................................................................................................................. 9-28
LIFT SECTION ASSEMBLY, RH ................................................................................................................ 9-26
TILT SECTION ASSEMBLY ........................................................................................................................ 9-24
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
→ S/N G008E01610K ................................................................................................................................ 9-14
PAGE 1 OF 3 (S/N G008E01611K →) ....................................................................................................... 9-16
PAGE 2 OF 3 (S/N G008E01611K →) ....................................................................................................... 9-18
PAGE 3 OF 3 (S/N G008E01611K →) ....................................................................................................... 9-20
HYDRAULIC CONTROL VALVE ASSEMBLY ................................................................................................ 9-22
HYDRAULIC CONTROLS
JOYSTICK - CONTAINER HANDLER ........................................................................................................ 9-46
JOYSTICK - FORK LIFT TRUCK ................................................................................................................ 9-76
HYDRAULIC LEVERS
FOUR-LEVER CONTROL PANEL - WITH CLAMPING .............................................................................. 9-54
FOUR-LEVER CONTROL PANEL - WITHOUT CLAMPING ...................................................................... 9-56
THREE-LEVER CONTROL PANEL ............................................................................................................ 9-52
TWO-LEVER CONTROL PANEL ................................................................................................................ 9-50
HYDRAULIC SUPPLY AND RETURN
PAGE 1 OF 2 (→ S/N G008E01562J) ....................................................................................................... 9-2
PAGE 1 OF 2 (S/N G008E01563J →) ....................................................................................................... 9-8
PAGE 2 OF 2 (→ S/N G008E01562J) ....................................................................................................... 9-4
PAGE 2 OF 2 (S/N G008E01563J →) ....................................................................................................... 9-10
HYDRAULIC TANK ......................................................................................................................................... 9-36
JOYSTICK ASSEMBLY
CONTAINER HANDLER ............................................................................................................................. 9-48
FORK LIFT TRUCK ..................................................................................................................................... 9-74
LIFT ACCUMULATOR AND ATTACHING PARTS ......................................................................................... 9-44
TILT CYLINDER
6 AND 15 DEG FWD/10 DEG BACK .......................................................................................................... 9-42
6 DEG FWD/6 DEG BACK .......................................................................................................................... 9-43
TILT CYLINDERS AND ATTACHING PARTS ................................................................................................ 9-40

©2013 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-1)


PAGE 1 OF 2 (→ S/N G008E01562J)

9-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC SUPPLY AND RETURN


PAGE 1 OF 2 (→ S/N G008E01562J)

ITEM PART NO. DESCRIPTION QTY


1 1676902 Clamp ................................................................................................................. 1
2 1673541 Hydraulic Pump (Used With Brake Cooling Pump) ............................................ 1
2 1697250
4080506 Kit -Control ..................................................................................................... 1
2 1697290 Kit-Cylinder Block ........................................................................................... 1
2 1697293
4060602 Kit-Seal ........................................................................................................... 1
3 4016166 Hose ................................................................................................................... 1
4 15158 Washer ............................................................................................................... 2
5 1673548 Gear Pump (FFigure 9-17)................................................................................ 1
6 4016271 Tube Assembly ................................................................................................... 1
7 1699885 Manifold .............................................................................................................. 1
8 199917 O-Ring ................................................................................................................ 2
9 18254 Capscrew ............................................................................................................ 4
10 177948 Lockwasher ......................................................................................................... 4
11 816584 Clamp ................................................................................................................. 4
12 296422 Washer ............................................................................................................... 8
13 18588 Capscrew ............................................................................................................ 2
14 4016164 Tube Assembly ................................................................................................... 1
15 198518 O-Ring ................................................................................................................ 2
16 16776 Capscrew ............................................................................................................ 8
17 177949 Lockwasher ......................................................................................................... 8
18 4010269 Hose ................................................................................................................... 1
19 4010254 Tube .................................................................................................................... 1
20 302401 Locknut ............................................................................................................... 1
21 320159 Washer ............................................................................................................... 2
22 385107 Clamp (Insulated) ............................................................................................... 1
23 136985 Capscrew ............................................................................................................ 1
24 4007552 Bracket ................................................................................................................ 1
25 46698 Capscrew ............................................................................................................ 12
26 177947 Lockwasher ......................................................................................................... 12
27 190757 Clamp (Split Half) ................................................................................................ 6
28 169787 O-Ring ................................................................................................................ 2
29 1673539 Hydraulic Pump .................................................................................................. 1
29 1697250
4080506 Kit -Control ..................................................................................................... 1
29 1697290 Kit-Cylinder Block ........................................................................................... 1
29 1697293
4060602 Kit-Seal ........................................................................................................... 1
30 4048814
292528 Capscrew ............................................................................................................ 8

©2013 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-2)


PAGE 2 OF 2 (→ S/N G008E01562J)

9-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC SUPPLY AND RETURN


PAGE 2 OF 2 (→ S/N G008E01562J)

ITEM PART NO. DESCRIPTION QTY


1 1703982 Hose Assy (Control Valve/Hydraulic Tank Filter) ................................................ 1
2 1703981 Hose Assy (Control Valve/Hydraulic Tank Filter) ................................................ 1
3 287860 Capscrew ............................................................................................................ 1
4 320159 Washer ............................................................................................................... 10
5 1316496 Clamp ................................................................................................................. 2
6 302401 Locknut ............................................................................................................... 9
7 4001393 Plate .................................................................................................................... 1
8 292578 Capscrew ............................................................................................................ 1
9 4020900
320169 Washer ............................................................................................................... 1
10 1675693 Hose Assy (Control Valve/Hydraulic Tank) ......................................................... 1
11 4029924 Hose Assy (Control Valve/Hydraulic Tank) ......................................................... 1
12 1644820 Fitting .................................................................................................................. 1
12 252729 O-Ring ............................................................................................................ 1
12 16485 O-Ring ............................................................................................................ 1
13 1486751 Fitting .................................................................................................................. 1
13 252729 O-Ring ............................................................................................................ 1
13 16486 O-Ring ............................................................................................................ 1
14 4013297 Check Valve ........................................................................................................ 1
15 1473898 Fitting .................................................................................................................. 1
15 280154 O-Ring ............................................................................................................ 1
15 16486 O-Ring ............................................................................................................ 1
16 4013468 Hose Assy ........................................................................................................... 1
17 1487087 Fitting .................................................................................................................. 1
17 252729 O-Ring ............................................................................................................ 3
18 1486749 Fitting .................................................................................................................. 2
18 252729 O-Ring ............................................................................................................ 1
18 16485 O-Ring ............................................................................................................ 1
19 1701027 Hose Assy ........................................................................................................... 1
20 1673539 Hydraulic Pump .................................................................................................. 1
20 1697250
4080506 Kit -Control ..................................................................................................... 1
20 1697290 Kit-Cylinder Block ........................................................................................... 1
20 1697293
4060602 Kit-Seal ........................................................................................................... 1
21 1673548 Gear Pump (FFigure 9-17)................................................................................ 1
22 1673541 Hydraulic Pump (Used With Brake Cooling Pump) ............................................ 1
22 1697250
4080506 Kit -Control ..................................................................................................... 1
22 1697290 Kit-Cylinder Block ........................................................................................... 1
22 1697293
4060602 Kit-Seal ........................................................................................................... 1
23 1473950 Fitting .................................................................................................................. 1
23 265787 O-Ring ............................................................................................................ 1
23 16481 O-Ring ............................................................................................................ 1
24 1675694 Hose Assy ........................................................................................................... 1
25 1675695 Hose Assy ........................................................................................................... 1
26 1675448 Hose Assy ........................................................................................................... 1
27 1675449 Hose Assy ........................................................................................................... 1
28 4022925 Hose Assy ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC SUPPLY AND RETURN


PAGE 2 OF 2 (→ S/N G008E01562J)

ITEM PART NO. DESCRIPTION QTY


29 4022924 Hose Assy ........................................................................................................... 1
30 1557756 Strap (Static) ....................................................................................................... 1
31 1486748 Fitting .................................................................................................................. 1
31 265731 O-Ring ............................................................................................................ 1
31 16487 O-Ring ............................................................................................................ 1
32 1486741 Fitting .................................................................................................................. 1
33 214364 Capscrew ............................................................................................................ 1
34 1533649 Cover Plate ......................................................................................................... 1
35 4004480 Hose Assy ........................................................................................................... 1
36 1676095 Hose Assy ........................................................................................................... 1
37 1533647 Clamp ................................................................................................................. 1
38 1673662 Bolt ...................................................................................................................... 1
39 1618452 Clamp ................................................................................................................. 1
40 320157 Washer ............................................................................................................... 1

9-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-3)


PAGE 1 OF 2 (S/N G008E01563J →)

9-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC SUPPLY AND RETURN


PAGE 1 OF 2 (S/N G008E01563J →)

ITEM PART NO. DESCRIPTION QTY


1 1676902 Clamp ................................................................................................................. 1
2 1673541 Hydraulic Pump (Used With Brake Cooling Pump) ............................................ 1
2 1697250
4080506 Kit -Control ..................................................................................................... 1
2 1697290 Kit-Cylinder Block ........................................................................................... 1
2 1697293
4060602 Kit-Seal ........................................................................................................... 1
3 4016166 Hose ................................................................................................................... 1
4 15158 Washer ............................................................................................................... 2
5 1673548 Gear Pump (FFigure 9-17)................................................................................ 1
6 4016271 Tube Assembly ................................................................................................... 1
7 4038452 Valve Block ......................................................................................................... 1
8 199917 O-Ring ................................................................................................................ 2
9 18254 Capscrew ............................................................................................................ 4
10 177948 Lockwasher ......................................................................................................... 4
11 816584 Clamp ................................................................................................................. 4
12 296422 Washer ............................................................................................................... 8
13 18588 Capscrew ............................................................................................................ 2
14 4016164 Tube Assembly ................................................................................................... 1
15 198518 O-Ring ................................................................................................................ 2
16 16776 Capscrew ............................................................................................................ 8
17 177949 Lockwasher ......................................................................................................... 8
18 4010269 Hose ................................................................................................................... 1
19 4010254 Tube .................................................................................................................... 1
20 302401 Locknut ............................................................................................................... 1
21 320159 Washer ............................................................................................................... 2
22 385107 Clamp (Insulated) ............................................................................................... 1
23 136985 Capscrew ............................................................................................................ 1
24 4007552 Bracket ................................................................................................................ 1
25 46698 Capscrew ............................................................................................................ 12
26 177947 Lockwasher ......................................................................................................... 12
27 190757 Clamp (Split Half) ................................................................................................ 6
28 169787 O-Ring ................................................................................................................ 2
29 1673539 Hydraulic Pump .................................................................................................. 1
29 1697250
4080506 Kit -Control ..................................................................................................... 1
29 1697290 Kit-Cylinder Block ........................................................................................... 1
29 1697293
4060602 Kit-Seal ........................................................................................................... 1
30 4048814
292528 Capscrew ............................................................................................................ 8
31 1473888 Fitting .................................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-4)


PAGE 2 OF 2 (S/N G008E01563J →)

9-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC SUPPLY AND RETURN


PAGE 2 OF 2 (S/N G008E01563J →)

ITEM PART NO. DESCRIPTION QTY


1 1703982 Hose Assy (Control Valve/Hydraulic Tank Filter) ................................................ 1
2 1703981 Hose Assy (Control Valve/Hydraulic Tank Filter) ................................................ 1
3 287860 Capscrew ............................................................................................................ 1
4 320159 Washer ............................................................................................................... 10
5 1316496 Clamp ................................................................................................................. 2
6 302401 Locknut ............................................................................................................... 9
7 4001393 Plate .................................................................................................................... 1
8 292578 Capscrew ............................................................................................................ 1
9 4020900
320169 Washer ............................................................................................................... 1
10 1675693 Hose Assy (Control Valve/Hydraulic Tank) ......................................................... 1
11 4029924 Hose Assy (Control Valve/Hydraulic Tank) ......................................................... 1
12 1673662 Bolt ...................................................................................................................... 1
13 1618452 Clamp ................................................................................................................. 1
14 320157 Washer ............................................................................................................... 1
15 1473888 Fitting .................................................................................................................. 1
15 280154 O-Ring ............................................................................................................ 1
15 16486 O-Ring ............................................................................................................ 1
16 4038455 Hose Assy ........................................................................................................... 1
17 1487087 Fitting .................................................................................................................. 1
17 252729 O-Ring ............................................................................................................ 3
18 1486749 Fitting .................................................................................................................. 2
18 252729 O-Ring ............................................................................................................ 1
18 16485 O-Ring ............................................................................................................ 1
19 1701027 Hose Assy ........................................................................................................... 1
20 1673539 Hydraulic Pump .................................................................................................. 1
20 1697250
4080506 Kit -Control ..................................................................................................... 1
20 1697290 Kit-Cylinder Block ........................................................................................... 1
20 1697293
4060602 Kit-Seal ........................................................................................................... 1
21 1673548 Gear Pump (FFigure 9-17)................................................................................ 1
22 1673541 Hydraulic Pump (Used With Brake Cooling Pump) ............................................ 1
22 1697250
4080506 Kit -Control ..................................................................................................... 1
22 1697290 Kit-Cylinder Block ........................................................................................... 1
22 1697293
4060602 Kit-Seal ........................................................................................................... 1
23 1473950 Fitting .................................................................................................................. 1
23 265787 O-Ring ............................................................................................................ 1
23 16481 O-Ring ............................................................................................................ 1
24 1675694 Hose Assy ........................................................................................................... 1
25 1675695 Hose Assy ........................................................................................................... 1
26 1675448 Hose Assy ........................................................................................................... 1
27 1675449 Hose Assy ........................................................................................................... 1
28 a 4022925 Hose Assy ........................................................................................................... 1
28 b 4022924 Hose Assy ........................................................................................................... 1
29 4022924 Hose Assy ........................................................................................................... 1
30 1557756 Strap (Static) ....................................................................................................... 1
31 1486748 Fitting .................................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC SUPPLY AND RETURN


PAGE 2 OF 2 (S/N G008E01563J →)

ITEM PART NO. DESCRIPTION QTY


31 265731 O-Ring ............................................................................................................ 1
31 16487 O-Ring ............................................................................................................ 1
32 1486741 Fitting .................................................................................................................. 1
33 214364 Capscrew ............................................................................................................ 1
34 1533649 Cover Plate ......................................................................................................... 1
35 4004480 Hose Assy ........................................................................................................... 1
36 1676095 Hose Assy ........................................................................................................... 1
37 1533647 Clamp ................................................................................................................. 1

FOOTNOTES:
a → S/N G008E01610K b S/N G008E01611K →

9-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 9-5)


(→ S/N G008E01610K)

9-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


(→ S/N G008E01610K)

ITEM PART NO. DESCRIPTION QTY


1 1675453 Hose Assy ........................................................................................................... 1
2 1675692 Hose Assy ........................................................................................................... 1
3 1675452 Hose Assy ........................................................................................................... 1
4 1677132 Hose Assy ........................................................................................................... 1
5 1675446 Plate .................................................................................................................... 1
6 292535 Capscrew ............................................................................................................ 4
7 320162 Washer ............................................................................................................... 8
8 1486540 Mount (Cab) ........................................................................................................ 4
9 300939 Washer ............................................................................................................... 4
10 302402 Locknut ............................................................................................................... 4
11 292527 Capscrew ............................................................................................................ 4
12 1688724 Hydraulic Control Valve Assembly (FFigure 9-9).............................................. 1
13 1473888 Fitting .................................................................................................................. 4
13 280154 O-Ring ............................................................................................................ 1
13 16486 O-Ring ............................................................................................................ 1
14 4003129 Pressure Switch .................................................................................................. 1
15 1487058 Fitting .................................................................................................................. 1
15 1527813 O-Ring ............................................................................................................ 1
15 16481 O-Ring ............................................................................................................ 1
16 1473927 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 7
17 1486740 Fitting .................................................................................................................. 7
17 265787 O-Ring ............................................................................................................ 1
17 16483 O-Ring ............................................................................................................ 1
18 1487063 Fitting .................................................................................................................. 1
18 265787 O-Ring ............................................................................................................ 1
18 16483 O-Ring ............................................................................................................ 1
19 1516205 Fitting .................................................................................................................. 1
19 252729 O-Ring ............................................................................................................ 1
19 16485 O-Ring ............................................................................................................ 1
20 14603 Plug ..................................................................................................................... 3
20 16486 O-Ring ............................................................................................................ 1
21 15156 Lockwasher ......................................................................................................... 8
22 16815 Capscrew ............................................................................................................ 8
23 190757 Clamp (Split Half) ................................................................................................ 4
24 199085 O-Ring ................................................................................................................ 2
25 15157 Lockwasher ......................................................................................................... 8
26 18558 Capscrew ............................................................................................................ 8
27 199917 O-Ring ................................................................................................................ 2
28 17764 Clamp (Split Half) ................................................................................................ 4
29 1486749 Fitting .................................................................................................................. 1
29 252729 O-Ring ............................................................................................................ 1
29 16485 O-Ring ............................................................................................................ 1
30 1480747 Fitting .................................................................................................................. 1
30 244167 O-Ring ............................................................................................................ 1
30 16486 O-Ring ............................................................................................................ 1
31 1486556 Fitting .................................................................................................................. 1
31 280154 O-Ring ............................................................................................................ 1
31 16486 O-Ring ............................................................................................................ 1
32 888329 Seal ..................................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 9-6)


PAGE 1 OF 3 (S/N G008E01611K →)

9-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


PAGE 1 OF 3 (S/N G008E01611K →)

ITEM PART NO. DESCRIPTION QTY


1 1688724 Hydraulic Control Valve Assembly (FFigure 9-9).............................................. 1
2 1675446 Plate .................................................................................................................... 1
3 302402 Locknut ............................................................................................................... 4
4 300939 Washer ............................................................................................................... 4
5 1486540 Mount (Cab) ........................................................................................................ 4
6 320162 Washer ............................................................................................................... 4
7 292535 Capscrew ............................................................................................................ 4
8 1487063 Fitting .................................................................................................................. 1
8 265787 O-Ring ............................................................................................................ 1
8 16483 O-Ring ............................................................................................................ 1
9 1675692 Hose Assy ........................................................................................................... 1
10 1486749 Fitting .................................................................................................................. 2
10 252729 O-Ring ............................................................................................................ 1
10 16485 O-Ring ............................................................................................................ 1
11 1675453 Hose Assy ........................................................................................................... 1
12 4047217 Hose Assy ........................................................................................................... 1
13 1486740 Fitting .................................................................................................................. 1
13 265787 O-Ring ............................................................................................................ 1
13 16483 O-Ring ............................................................................................................ 1
14 1677132 Hose Assy ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 9-7)


PAGE 2 OF 3 (S/N G008E01611K →)

9-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


PAGE 2 OF 3 (S/N G008E01611K →)

ITEM PART NO. DESCRIPTION QTY


1 1688724 Hydraulic Control Valve Assembly (FFigure 9-9).............................................. 1
2 888329 Seal ..................................................................................................................... 1
3 4003129 Pressure Switch .................................................................................................. 1
4 199917 O-Ring ................................................................................................................ 2
5 17764 Clamp (Split Half) ................................................................................................ 4
6 15157 Lockwasher ......................................................................................................... 8
7 18558 Capscrew ............................................................................................................ 8
8 302400 Nut ...................................................................................................................... 8
9 4047215 Plate .................................................................................................................... 4
10 4047216 Fitting .................................................................................................................. 4
11 4047214 Manifold .............................................................................................................. 2
12 296020 Capscrew ............................................................................................................ 8
13 1486758 Fitting .................................................................................................................. 2
13 244167 O-Ring ............................................................................................................ 1
13 16486 O-Ring ............................................................................................................ 1
14 1675446 Plate .................................................................................................................... 1
15 320162 Washer ............................................................................................................... 4
16 292527 Capscrew ............................................................................................................ 4

©2013 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 9-8)


PAGE 3 OF 3 (S/N G008E01611K →)

9-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


PAGE 3 OF 3 (S/N G008E01611K →)

ITEM PART NO. DESCRIPTION QTY


1 1688724 Hydraulic Control Valve Assembly (FFigure 9-9).............................................. 1
2 1473927 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 6
3 1473888 Fitting .................................................................................................................. 4
3 280154 O-Ring ............................................................................................................ 1
3 16486 O-Ring ............................................................................................................ 1
4 14603 Plug ..................................................................................................................... 1
4 16486 O-Ring ............................................................................................................ 1
5 1516199 Fitting .................................................................................................................. 1
5 265787 O-Ring ............................................................................................................ 1
5 16483 O-Ring ............................................................................................................ 1
6 1486740 Fitting .................................................................................................................. 5
6 265787 O-Ring ............................................................................................................ 1
6 16483 O-Ring ............................................................................................................ 1
7 199085 O-Ring ................................................................................................................ 2
8 190757 Clamp (Split Half) ................................................................................................ 4
9 15156 Lockwasher ......................................................................................................... 8
10 16815 Capscrew ............................................................................................................ 8
11 1701528 Pressure Transducer .......................................................................................... 1
12 1487058 Fitting .................................................................................................................. 1
12 1527813 O-Ring ............................................................................................................ 1
12 16481 O-Ring ............................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 9-9)

9-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROL VALVE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1688724 Hydraulic Control Valve Assembly ...................................................................... 1
1 4001161 Kit-Tie Rod ..................................................................................................... 2
2 4010762 Valve Section (Tilt Section) (FFigure 9-10)................................................... 1
3 4001152 Valve Section (Lift Section, RH) (FFigure 9-11)............................................ 1
4 4001156 Valve Section (Lift Section, LH) (FFigure 9-12)............................................ 1
5 4001158 Valve Section (Auxiliary Section) (FFigure 9-13).......................................... 1
6 4001123 Valve Block (HIC, Mid-Inlet) (FFigure 9-14).................................................. 1
7 4001140 Valve Section (HIC, Brake/Accumulator) (FFigure 9-15).............................. 1

©2013 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE (FIGURE 9-10)


TILT SECTION ASSEMBLY

9-24 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROL VALVE


TILT SECTION ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


1688724 Hydraulic Control Valve Assembly ...................................................................... 1
4010762 Valve Section (Tilt Section) ............................................................................ 1
1 4001146 Spool .......................................................................................................... 1
2 4010436 Valve Section ............................................................................................. 1
3 4001149 Kit-Seal .................................................................................................. 1
4 4001148 Valve .......................................................................................................... 1
5 4010437 Kit-Seal .................................................................................................. 1
6 4001150 End Cap ..................................................................................................... 1
7 1539234 Kit-Seal (Mechanical Module) ................................................................ 1
8 4010438 Screw ..................................................................................................... 4
9 4001151 Selector Valve ............................................................................................ 1
10 1539235 Kit-Seal (Electrical Module) ................................................................... 1
11 4010439 Screw ..................................................................................................... 4
4011425 Kit (Tilt Section) .......................................................................................... 1
4010457 Kit-Seal (Master) ........................................................................................ 1
4010450 Kit-Seal .................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE (FIGURE 9-11)


LIFT SECTION ASSEMBLY, RH

9-26 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROL VALVE


LIFT SECTION ASSEMBLY, RH

ITEM PART NO. DESCRIPTION QTY


1688724 Hydraulic Control Valve Assembly ...................................................................... 1
4001152 Valve Section (Lift Section, RH) ..................................................................... 1
1 4001153 Spool .......................................................................................................... 1
2 4001154 Valve Section ............................................................................................. 1
3 4001149 Kit-Seal .................................................................................................. 1
4 4010437 Kit-Seal .................................................................................................. 1
5 4001155 Selector Valve ............................................................................................ 1
6 1539235 Kit-Seal (Electrical Module) ................................................................... 1
7 4010439 Screw ..................................................................................................... 4
8 4001150 End Cap ..................................................................................................... 1
9 1539234 Kit-Seal (Mechanical Module) ................................................................ 1
10 4010438 Screw ..................................................................................................... 4
4011426 Kit (Lift Section) .......................................................................................... 1
4010457 Kit-Seal (Master) ........................................................................................ 1
4010450 Kit-Seal .................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE (FIGURE 9-12)


LIFT SECTION ASSEMBLY, LH

9-28 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROL VALVE


LIFT SECTION ASSEMBLY, LH

ITEM PART NO. DESCRIPTION QTY


1688724 Hydraulic Control Valve Assembly ...................................................................... 1
4001156 Valve Section (Lift Section, LH) ...................................................................... 1
1 4001153 Spool .......................................................................................................... 1
2 1702524 Kit (Shock Valve) ........................................................................................ 1
3 4010437 Kit-Seal .................................................................................................. 1
4 4001157 Valve Section ............................................................................................. 1
5 4001149 Kit-Seal .................................................................................................. 1
6 4001150 End Cap ..................................................................................................... 1
7 1539234 Kit-Seal (Mechanical Module) ................................................................ 1
8 4010438 Screw ..................................................................................................... 4
9 4001155 Selector Valve ............................................................................................ 1
10 1539235 Kit-Seal (Electrical Module) ................................................................... 1
11 4010439 Screw ..................................................................................................... 4
4011427 Kit (Lift Section) .......................................................................................... 1
4010457 Kit-Seal (Master) ........................................................................................ 1
4010450 Kit-Seal .................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 9-29


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE (FIGURE 9-13)


AUXILIARY SECTION ASSEMBLY

9-30 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROL VALVE


AUXILIARY SECTION ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


1688724 Hydraulic Control Valve Assembly ...................................................................... 1
4001158 Valve Section (Auxiliary Section) ................................................................... 1
1 4001159 Valve Section ............................................................................................. 1
2 4001149 Kit-Seal .................................................................................................. 1
3 4010437 Kit-Seal .................................................................................................. 1
4 4001160 Spool .......................................................................................................... 1
5 1539228 Manifold (End Cap) .................................................................................... 1
6 1539234 Kit-Seal (Mechanical Module) ................................................................ 1
7 4010438 Screw ..................................................................................................... 4
8 4001151 Selector Valve ............................................................................................ 1
9 1539235 Kit-Seal (Electrical Module) ................................................................... 1
10 4010439 Screw ..................................................................................................... 4
4011424 Kit (Auxiliary Section) ................................................................................. 1
4010457 Kit-Seal (Master) ........................................................................................ 1
4010450 Kit-Seal .................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 9-31


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE (FIGURE 9-14)


HIC, MID-INLET BLOCK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


1688724 Hydraulic Control Valve Assembly ...................................................................... 1
4001123 Valve Block (HIC, Mid-Inlet) ........................................................................... 1
1 4001124 Regulator .................................................................................................... 1
1 4001125 Kit-Seal .................................................................................................. 1
2 4010455 Cartridge Valve .......................................................................................... 1
2 4001134 Kit-Seal .................................................................................................. 1
3 4001129 Check Valve ............................................................................................... 1
4 ..... O-Ring ................................................................................................... 1
4 165064 Back-Up Ring ......................................................................................... 1
4 ..... O-Ring ................................................................................................... 1
5 4001126 Cartridge .................................................................................................... 1
5 4001127 Kit-Seal .................................................................................................. 1
6 4001130 Check Valve ............................................................................................... 1
6 4001131 Kit-Seal .................................................................................................. 1
7 4001128 Relief Valve ................................................................................................ 1
8 4001132 Shuttle Valve .............................................................................................. 1
8 4001133 Kit-Seal .................................................................................................. 1
9 4001136 Selector Valve ............................................................................................ 1
9 4001137 Kit-Seal .................................................................................................. 1
9 4001138 Coil ......................................................................................................... 1
9 4001139 Nut ......................................................................................................... 1
10 4001135 Check Valve ............................................................................................... 1
11 1450256 O-Ring ................................................................................................... 1
11 ..... O-Ring ................................................................................................... 1
11 1450258 Back-Up Ring ......................................................................................... 1

9-32 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

ITEM PART NO. DESCRIPTION QTY


4011428 Kit (Relief) .................................................................................................. 1
4011429 Kit (Coil) ..................................................................................................... 1
1329308 Kit-Seal ....................................................................................................... 1
1329982 Kit-Seal ....................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROL VALVE (FIGURE 9-15)


HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


1688724 Hydraulic Control Valve Assembly ...................................................................... 1
4001140 Valve Section (HIC, Brake/Accumulator) ....................................................... 1
1 4010450 Kit-Seal ....................................................................................................... 1
1 ..... O-Ring ................................................................................................... 1
1 ..... O-Ring ................................................................................................... 3
2 1696806 Cartridge Valve .......................................................................................... 1
2 359756 Kit-Seal .................................................................................................. 1
3 4010451 Screw ......................................................................................................... 2
4 4001141 Pressure Valve ........................................................................................... 1
4 4001134 Kit-Seal .................................................................................................. 1
5 4001135 Check Valve ............................................................................................... 1
6 1450256 O-Ring ................................................................................................... 1
6 ..... O-Ring ................................................................................................... 1
6 1450258 Back-Up Ring ......................................................................................... 1
7 1696805 Cartridge Valve .......................................................................................... 1
7 359756 Kit-Seal .................................................................................................. 1
8 4001143 Selector Valve ............................................................................................ 1
8 4001144 Kit-Seal .................................................................................................. 1
8 4001138 Coil ......................................................................................................... 1
1329308 Kit-Seal ....................................................................................................... 1
4010457 Kit-Seal (Master) ........................................................................................ 1
4010450 Kit-Seal .................................................................................................. 1

9-34 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 9-35


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC TANK (FIGURE 9-16)

9-36 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC TANK
ITEM PART NO. DESCRIPTION QTY
1 1686882 Hyd Tank Wldmt (H25XMS) ............................................................................... 1
1 1687257 Hyd Tank Wldmt (H30-32XMS, H25-32XM) ....................................................... 1
2 14595 Plug Assembly ................................................................................................ 1
2 199524 Plug ............................................................................................................ 1
2 16484 O-Ring ........................................................................................................ 1
3 136749 Screw ............................................................................................................. 3
4 1536311 Sealing Ring ................................................................................................... 3
5 4000462 Cover .............................................................................................................. 1
6 39743 O-Ring ............................................................................................................ 1
7 2109712 Hydraulic Filter ............................................................................................... 2
8 4023904 Hydraulic Filter (Funnel) ................................................................................. 2
9 1473927 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ......................... 1
10 1673388 Breather .......................................................................................................... 1
10 1703114 Filter Element ............................................................................................. 1
11 1673387 Breather (With Indicator) ................................................................................ 1
11 1703114 Filter Element ............................................................................................. 1
12 296204 Capscrew ....................................................................................................... 12
13 39756 O-Ring ............................................................................................................ 2
14 1473924 Fitting .............................................................................................................. 2
14 1527821 O-Ring ........................................................................................................ 1
14 16983 O-Ring ........................................................................................................ 1
15 1474926 Plug ................................................................................................................ 1
16 4021960 Indicator (Oil Level) ........................................................................................ 1
17 1486559 Fitting .............................................................................................................. 1
17 265731 O-Ring ........................................................................................................ 1
17 16484 O-Ring ........................................................................................................ 1
18 39747 O-Ring ............................................................................................................ 1
19 1533477 Spring ............................................................................................................. 2
20 1683919 Cover .............................................................................................................. 2
21 1581556 Washer ........................................................................................................... 16
22 1581580 Capscrew ....................................................................................................... 16
23 233683 Fitting .............................................................................................................. 1
23 16487 O-Ring ........................................................................................................ 1
24 1538936 Plug ................................................................................................................ 1
25 1597444 Capscrew ....................................................................................................... 8
26 1581558 Washer ........................................................................................................... 8
27 4601410 Temperature Sender ...................................................................................... 1
28 4006039 Gasket ............................................................................................................ 2
29 1597444 Capscrew ............................................................................................................ 8
30 4001859 Washer ............................................................................................................... 8
31 4001860 Washer , Rubber ................................................................................................. 8
32 4001858 Spacer ................................................................................................................ 8

©2013 HYSTER COMPANY See Service Manual 9-37


for service procedures.
UNIT CODE G008
EUROPE 12/2013

GEAR PUMP ASSEMBLY (FIGURE 9-17)

ITEM PART NO. DESCRIPTION QTY


1673548 Gear Pump ......................................................................................................... 1
1 ..... Washer ........................................................................................................... 4
2 ..... Seal ................................................................................................................ 1
3 ..... Seal ................................................................................................................ 2
4 ..... Seal ................................................................................................................ 2
5 ..... Back-Up Ring ................................................................................................. 2
6 ..... Seal ................................................................................................................ 2
1694840 Kit-Seal ........................................................................................................... 1

9-38 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 9-39


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TILT CYLINDERS AND ATTACHING PARTS (FIGURE 9-18)

9-40 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TILT CYLINDERS AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1684553 Tilt Cylinder (6 Deg. Fwd./10 Deg. Back) (FFigure 9-19).................................. 2
1 1684554 Tilt Cylinder (15 Deg. Fwd./10 Deg. Back) (FFigure 9-19)................................ 2
1 4020718 Tilt Cylinder (6 Deg. Fwd./6 Deg. Back) (FFigure 9-20).................................... 2
2 887068 Grease Fitting ..................................................................................................... 4
3 1689625 Capscrew ............................................................................................................ 2
4 1689621 Washer ............................................................................................................... 4
5 292580 Capscrew ............................................................................................................ 4
6 4020900
320169 Washer ............................................................................................................... 4
7 1689610 Keeper ................................................................................................................ 4
8 1473888 Fitting .................................................................................................................. 2
8 280154 O-Ring ............................................................................................................ 1
8 16486 O-Ring ............................................................................................................ 1
9 1655761 Pin ....................................................................................................................... 4
10 1486073 Hose Assy ........................................................................................................... 2
11 4034645 Hose Assy ........................................................................................................... 2
12 1486749 Fitting .................................................................................................................. 4
12 252729 O-Ring ............................................................................................................ 1
12 16485 O-Ring ............................................................................................................ 1
13 287854 Capscrew ............................................................................................................ 2
14 320159 Washer ............................................................................................................... 2
15 a 1673545 Valve Assembly (Counterbalance) ..................................................................... 1
15 4000714 Cartridge Valve ............................................................................................... 2
15 4000715 Kit-Seal ....................................................................................................... 1
15 b 4609757 Valve Assembly (Counterbalance) ..................................................................... 1
15 4000714 Cartridge Valve ............................................................................................... 2
15 4000715 Kit-Seal ....................................................................................................... 1
15 4025680 Valve .............................................................................................................. 1
15 4025682 Kit-Seal ....................................................................................................... 1
15 4025679 Valve .............................................................................................................. 1
15 4025682 Kit-Seal ....................................................................................................... 1
15 1452132 Plug ................................................................................................................ 1
15 4024477 Plug ................................................................................................................ 6
15 1453148 Plug ................................................................................................................ 6
16 1675450 Hose Assy ........................................................................................................... 1
17 1675451 Hose Assy ........................................................................................................... 1
18 12956 Snap Ring ........................................................................................................... 4
19 1655762 Bushing ............................................................................................................... 2
20 292578 Capscrew ............................................................................................................ 2
21 1516207 Fitting .................................................................................................................. 2
21 252729 O-Ring ............................................................................................................ 1
21 16486 O-Ring ............................................................................................................ 1
22 1677386 Plug ..................................................................................................................... 2
23 1486751 Fitting .................................................................................................................. 2

FOOTNOTES:
a → S/N G008E01503H b S/N G008E01504J →

©2013 HYSTER COMPANY See Service Manual 9-41


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TILT CYLINDER (FIGURE 9-19)


6 AND 15 DEG FWD/10 DEG BACK

ITEM PART NO. DESCRIPTION QTY


1684553 Tilt Cylinder (6 Deg. Fwd./10 Deg. Back) ........................................................... 1
1684554 Tilt Cylinder (15 Deg. Fwd./10 Deg. Back) ......................................................... 1
1 1697445 Guide .............................................................................................................. 1
2 1697446 Cylinder Rod ................................................................................................... 1
3 a 1697447 Spacer ............................................................................................................ 1
4 1697448 Tube Wldmt-Cylinder ...................................................................................... 1
5 1697449 Rod End ......................................................................................................... 1
6 ..... Piston Seal ..................................................................................................... 1
7 ..... Rod Seal ......................................................................................................... 1
8 1697452 O-Ring ............................................................................................................ 1
9 ..... O-Ring ............................................................................................................ 2
10 ..... Back-Up Ring ................................................................................................. 1
11 ..... Wiper .............................................................................................................. 1
12 ..... Wear Band ..................................................................................................... 1
13 ..... Wear Band ..................................................................................................... 2
14 ..... Allen Bolt ........................................................................................................ 24
15 ..... Nut .................................................................................................................. 2
16 ..... Allen Bolt ........................................................................................................ 2
17 ..... Plate ............................................................................................................... 4
1697461 Kit-Seal ........................................................................................................... 1
1697462 Kit-Capscrew .................................................................................................. 1

FOOTNOTES:
a With 6 Deg. Fwd./10 Deg. Back Cylinder Only.

9-42 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TILT CYLINDER (FIGURE 9-20)


6 DEG FWD/6 DEG BACK

ITEM PART NO. DESCRIPTION QTY


4020718 Tilt Cylinder (6 Deg. Fwd./6 Deg. Back) ............................................................. 1
1 1697445 Guide .............................................................................................................. 1
2 4029385 Rod ................................................................................................................. 1
3 1697447 Spacer ............................................................................................................ 1
4 1697448 Tube Wldmt-Cylinder ...................................................................................... 1
5 1697449 Rod End ......................................................................................................... 1
6 ..... Piston Seal ..................................................................................................... 1
7 ..... Rod Seal ......................................................................................................... 1
8 1697452 O-Ring ............................................................................................................ 1
9 ..... O-Ring ............................................................................................................ 2
10 ..... Back-Up Ring ................................................................................................. 1
11 ..... Wiper .............................................................................................................. 1
12 ..... Wear Band ..................................................................................................... 1
13 ..... Wear Band ..................................................................................................... 2
14 1697458 Bolt ................................................................................................................. 24
15 4029386 Nut .................................................................................................................. 2
16 1633734 Capscrew ....................................................................................................... 2
17 1697460 Washer ........................................................................................................... 4
1697461 Kit-Seal ........................................................................................................... 1
1697462 Kit-Capscrew .................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 9-43


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIFT ACCUMULATOR AND ATTACHING PARTS (FIGURE 9-21)

ITEM PART NO. DESCRIPTION QTY


1 1683751
4027167 Hose Assy ........................................................................................................... 1
2 1516210 Fitting .................................................................................................................. 1
2 280154 O-Ring ............................................................................................................ 1
2 16487 O-Ring ............................................................................................................ 1
3 302402 Locknut ............................................................................................................... 4
4 1376844 Bracket ................................................................................................................ 2
5 292539 Capscrew ............................................................................................................ 2
6 4048814
292528 Capscrew ............................................................................................................ 2
7 4023233 Accumulator ........................................................................................................ 1
8 320161 Washer ............................................................................................................... 6
9 1473892 Fitting .................................................................................................................. 1
9 280154 O-Ring ............................................................................................................ 3
10 136749 Screw .................................................................................................................. 1
11 320157 Washer ............................................................................................................... 2
12 101625 Clamp ................................................................................................................. 1
13 4027166 Bracket ................................................................................................................ 1
14 302400 Nut ...................................................................................................................... 1
a 4612186 Label (Pressure Warning) ................................................................................... 1

FOOTNOTES:
a Not Illustrated

9-44 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 9-45


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROLS (FIGURE 9-22)


JOYSTICK — CONTAINER HANDLER

9-46 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROLS
JOYSTICK – CONTAINER HANDLER

ITEM PART NO. DESCRIPTION QTY


1 1487427 Plate .................................................................................................................... 1
2 1494516 Screw .................................................................................................................. 8
3 1494518 Washer ............................................................................................................... 8
4 1487428 Switch (Blank) ..................................................................................................... 5
5 4030067 Joystick Assembly (FFigure 9-23)..................................................................... 1
6 2054005 Switch ................................................................................................................. 1
ab 2110720 Wire Harness (Armrest) ...................................................................................... 1
ac 4618079 Wire Harness (Armrest) ...................................................................................... 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68653 →
b → PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 9-47


for service procedures.
UNIT CODE G008
EUROPE 12/2013

JOYSTICK ASSEMBLY (FIGURE 9-23)


CONTAINER HANDLER

9-48 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

JOYSTICK ASSEMBLY
CONTAINER HANDLER

ITEM PART NO. DESCRIPTION QTY


4030067 Joystick Assembly .............................................................................................. 1
1 1662136 Grip (Right Side) ............................................................................................. 1
2 1662135 Grip (Left Side) ............................................................................................... 1
3 1584824 Trigger ............................................................................................................ 1
4 1584825 Spring ............................................................................................................. 1
5 1584826 Microswitch ..................................................................................................... 1
6 1635698 Switch (Rocker) .............................................................................................. 1
7 1662134 Button ............................................................................................................. 3
8 1635692 Rocker (Rocker) ............................................................................................. 1
9 1662133 Switch (Rocker) .............................................................................................. 1
10 1672634 Receptacle ..................................................................................................... 1
11 1584846 Boot ................................................................................................................ 1
12 1584842 Gasket ............................................................................................................ 1
13 1584845 Gasket ............................................................................................................ 1
14 1584843 Housing .......................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 9-49


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC LEVERS (FIGURE 9-24)


TWO-LEVER CONTROL PANEL

9-50 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC LEVERS
TWO-LEVER CONTROL PANEL
KEY:
A: Two-Lever Control Panel (No Switches)
B: Two-Lever Control Panel with 1 Switch
C: Two-Lever Control Panel with 2 Switches
QTY
ITEM PART NO. DESCRIPTION A B C
1 1700384 Control Lever ..................................................................................... 2 2 2
2 2043344 Switch (Horn) ..................................................................................... 1 1 1
3 1487428 Switch (Blank) ................................................................................... 3 3 3
4 ..... Switch Position 1 ............................................................................... .. .. ..
4 1487428 Switch (Blank) ............................................................................... 1 .. ..
4 2054005 Switch ............................................................................................ .. 1 1
5 ..... Switch Position 2 ............................................................................... .. .. ..
5 1487428 Switch (Blank) ............................................................................... 1 1 ..
5 2054005 Switch ............................................................................................ .. .. 1
6 b 2109385 Controller (Tier III Engine) ................................................................. 1 1 1
6 b 4612113 Controller (Stage 3B Engine) ............................................................ 1 1 1
6 c 4619640 Controller (Container Handler) .......................................................... 1 1 1
7 1524148 Plate (Cover) ..................................................................................... 1 1 1
8 1494518 Washer .............................................................................................. 4 4 4
9 1494516 Screw ................................................................................................ 4 4 4
10 1506669 Screw (For Controller Mounting, Container Handler) ........................ 4 4 4
10 4093488 Screw (For Controller Mounting, Tier III and IV Interim Engine) ....... 4 4 4
11 320156 Washer (For Controller Mounting, Container Handler) ...................... 4 4 4
11 4093489 Washer (For Controller Mounting, Tier III and IV Interim Engine) ..... 4 4 4
a 2110720 Wire Harness (Armrest) (FFigure 4-8)............................................. 1 1 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68653 →
b → PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 9-51


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC LEVERS (FIGURE 9-25)


THREE-LEVER CONTROL PANEL

9-52 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC LEVERS
THREE-LEVER CONTROL PANEL
KEY:
A: Three-Lever Control Panel (No Switches)
B: Three-Lever Control Panel with 1 Switch
C: Three-Lever Control Panel with 2 Switches
QTY
ITEM PART NO. DESCRIPTION A B C
1 1700384 Control Lever ..................................................................................... 3 3 3
2 2043344 Switch (Horn) ..................................................................................... 1 1 1
3 1487428 Switch (Blank) ................................................................................... 3 3 3
4 ..... Switch Position 1 ............................................................................... .. .. ..
4 1487428 Switch (Blank) ............................................................................... 1 .. ..
4 2054005 Switch ............................................................................................ .. 1 1
5 ..... Switch Position 2 ............................................................................... .. .. ..
5 1487428 Switch (Blank) ............................................................................... 1 1 ..
5 2054005 Switch ............................................................................................ .. .. 1
6 b 2109385 Controller (Tier III Engine) ................................................................. 1 1 1
6 b 4612113 Controller (Stage 3B Engine) ............................................................ 1 1 1
6 c 4619640 Controller (Container Handler) .......................................................... 1 1 1
7 1524147 Plate (Cover) ..................................................................................... 1 1 1
8 1494518 Washer .............................................................................................. 4 4 4
9 1494516 Screw ................................................................................................ 4 4 4
10 1506669 Screw (For Controller Mounting, Container Handler) ........................ 4 4 4
10 4093488 Screw (For Controller Mounting, Tier III and IV Interim Engine) ....... 4 4 4
11 320156 Washer (For Controller Mounting, Container Handler) ...................... 4 4 4
11 4093489 Washer (For Controller Mounting, Tier III and IV Interim Engine) ..... 4 4 4
a 2110720 Wire Harness (Armrest) (FFigure 4-8)............................................. 1 1 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68653 →
b → PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 9-53


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC LEVERS (FIGURE 9-26)


FOUR-LEVER CONTROL PANEL — WITH CLAMPING

9-54 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC LEVERS
FOUR-LEVER CONTROL PANEL – WITH CLAMPING
KEY:
A: Four-Lever Panel with 1 Switch
B: Four-Lever Panel (No Switches)
QTY
ITEM PART NO. DESCRIPTION A B
1 1700384 Control Lever .............................................................................................. 3 3
2 1700385 Control Lever .............................................................................................. 1 1
3 2043344 Switch (Horn) ............................................................................................. 1 1
4 1487428 Switch (Blank) ............................................................................................ 3 3
5 ..... Switch Position 1 ........................................................................................ .. ..
5 2054005 Switch .................................................................................................... 1 ..
5 1487428 Switch (Blank) ........................................................................................ .. 1
6 1494516 Screw ......................................................................................................... 4 4
7 1506669 Screw (For Controller Mounting, Container Handler) ................................. 4 4
7 4093488 Screw (For Controller Mounting, Tier III and IV Interim Engine) ................ 4 4
8 320156 Washer (For Controller Mounting, Container Handler) .............................. 4 4
8 4093489 Washer (For Controller Mounting, Tier III and IV Interim Engine) .............. 4 4
9 b 2109385 Controller (Tier III Engine) .......................................................................... 1 1
9 b 4612113 Controller (Stage 3B Engine) ..................................................................... 1 1
9 c 4619640 Controller (Container Handler) ................................................................... 1 1
10 1524146 Plate (Cover) .............................................................................................. 1 1
11 1494518 Washer ....................................................................................................... 4 4
a 2110720 Wire Harness (Armrest) (FFigure 4-8)...................................................... 1 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68653 →
b → PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 9-55


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC LEVERS (FIGURE 9-27)


FOUR-LEVER CONTROL PANEL — WITHOUT CLAMPING

9-56 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC LEVERS
FOUR-LEVER CONTROL PANEL – WITHOUT CLAMPING
KEY:
A: Four-Lever Panel with 2 Switches
B: Four-Lever Panel with 1 Switch
C: Four-Lever Panel (No Switches)
QTY
ITEM PART NO. DESCRIPTION A B C
1 1700384 Control Lever ..................................................................................... 4 4 4
2 2043344 Switch (Horn) ..................................................................................... 1 1 1
3 1487428 Switch (Blank) ................................................................................... 3 3 3
4 ..... Switch Position 1 ............................................................................... .. .. ..
4 2054005 Switch ............................................................................................ 1 1 ..
4 1487428 Switch (Blank) ............................................................................... .. .. 1
5 ..... Switch Position 2 ............................................................................... .. .. ..
5 2054005 Switch ............................................................................................ 1 .. ..
5 1487428 Switch (Blank) ............................................................................... .. 1 1
6 1524146 Plate (Cover) ..................................................................................... 1 1 1
7 1494518 Washer .............................................................................................. 4 4 4
8 1494516 Screw ................................................................................................ 4 4 4
9 b 2109385 Controller (Tier III Engine) ................................................................. 1 1 1
9 b 4612113 Controller (Stage 3B Engine) ............................................................ 1 1 1
9 c 4619640 Controller (Container Handler) .......................................................... 1 1 1
10 1506669 Screw (For Controller Mounting, Container Handler) ........................ 4 4 4
10 4093488 Screw (For Controller Mounting, Tier III and IV Interim Engine) ....... 4 4 4
11 320156 Washer (For Controller Mounting, Container Handler) ...................... 4 4 4
11 4093489 Washer (For Controller Mounting, Tier III and IV Interim Engine) ..... 4 4 4
a 2110720 Wire Harness (Armrest) (FFigure 4-8)............................................. 1 1 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68653 →
b → PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 9-57


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AUTOMATIC GREASING SYSTEM (FIGURE 9-28)


PAGE 1 OF 4

9-58 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AUTOMATIC GREASING SYSTEM


PAGE 1 OF 4
KEY:
A: Mast Height 3655mm-4875mm
B: Mast Height 6095mm-6705mm
C: Mast Height 9145mm-9755mm
QTY
ITEM PART NO. DESCRIPTION A B C
1 4021873 Fitting ................................................................................................. 2 2 2
2 4034714 Hose Assy ......................................................................................... 1 1 1
3 273775 Strap Clamp ...................................................................................... 8 8 8
4 397676 Strap Clamp ...................................................................................... 30 30 30
5 4034721 Fitting ................................................................................................. 2 2 2
6 4021917 Plug ................................................................................................... 2 2 2
7 4034707 Plate .................................................................................................. 9 9 9
8 1533648 Plate (Cover) ..................................................................................... 10 11 12
9 1581556 Washer .............................................................................................. 19 20 21
10 1629234 Clamp ................................................................................................ 10 11 12
11 1581582 Capscrew .......................................................................................... 1 2 3
12 132972 Clamp ................................................................................................ 14 14 14
13 4074975 Hose (4265mm, 25XM) ..................................................................... 2 .. ..
13 4075042 Hose (4265mm, 28-32XM) ................................................................ 2 .. ..
13 4075046 Hose (3655mm, 28-32XM) ................................................................ 2 .. ..
13 4074979 Hose (4875mm, 25XM) ..................................................................... 2 .. ..
13 4074983 Hose (6095mm, 25XM) ..................................................................... .. 2 ..
13 4074991 Hose (6095mm, 28-32XM) ................................................................ .. 2 ..
13 4074994 Hose (6115mm, 28-32XM) ................................................................ .. 2 ..
13 4074998 Hose (6705mm, 28-32XM) ................................................................ .. 2 ..
13 4074987 Hose (9145mm, 25XM) ..................................................................... .. .. 2
13 4075002 Hose (9145mm, 28-32XM) ................................................................ .. .. 2
13 4075006 Hose (9755mm, 28-32XM) ................................................................ .. .. 2
14 4021855 Screw ................................................................................................ 14 14 14
15 4021865 Display (Automatic Greasing) ............................................................ 1 1 1
16 1581583 Capscrew .......................................................................................... 13 13 13

©2013 HYSTER COMPANY See Service Manual 9-59


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AUTOMATIC GREASING SYSTEM (FIGURE 9-29)


PAGE 2 OF 4

9-60 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AUTOMATIC GREASING SYSTEM


PAGE 2 OF 4

ITEM PART NO. DESCRIPTION QTY


1 1581739 Nut ...................................................................................................................... 9
2 1581581 Capscrew ............................................................................................................ 5
3 1581556 Washer ............................................................................................................... 23
4 176910 Clamp ................................................................................................................. 2
5 1545167 Grease Fitting ..................................................................................................... 2
6 1673754 Washer ............................................................................................................... 2
7 1673565 Capscrew ............................................................................................................ 2
8 4020978 Block ................................................................................................................... 1
9 4020980 Fitting .................................................................................................................. 2
10 4034706 Hose ................................................................................................................... 2
11 4034716 Wire Harness (Pump Base) ................................................................................ 1
12 a 4021862 Pump (Automatic Greasing) (FFigure 9-32)...................................................... 1
12 b 4072075 Pump (Automatic Greasing) (FFigure 9-33)...................................................... 1
13 1581583 Capscrew ............................................................................................................ 13
14 4034705 Plate .................................................................................................................... 1
15 4040004 Fitting .................................................................................................................. 2

FOOTNOTES:
a → PENDING PER ECN 68570-86 b PENDING PER ECN 68570-86 →

©2013 HYSTER COMPANY See Service Manual 9-61


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AUTOMATIC GREASING SYSTEM (FIGURE 9-30)


PAGE 3 OF 4

9-62 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AUTOMATIC GREASING SYSTEM


PAGE 3 OF 4

ITEM PART NO. DESCRIPTION QTY


1 4021873 Fitting .................................................................................................................. 11
2 4027267 Fitting .................................................................................................................. 2
3 4034455 Fitting .................................................................................................................. 2
4 4020980 Fitting .................................................................................................................. 4
5 397676 Strap Clamp ........................................................................................................ 30
6 4046480 Fitting .................................................................................................................. 2
7 4021857 Fitting .................................................................................................................. 2
8 183247 Clamp ................................................................................................................. 4
9 4021855 Screw .................................................................................................................. 8
10 89220 Clamp ................................................................................................................. 4
11 1673754 Washer ............................................................................................................... 4

©2013 HYSTER COMPANY See Service Manual 9-63


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AUTOMATIC GREASING SYSTEM (FIGURE 9-31)


PAGE 4 OF 4

9-64 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AUTOMATIC GREASING SYSTEM


PAGE 4 OF 4

ITEM PART NO. DESCRIPTION QTY


1 ..... Block Assembly (Twin 12-Port, With Metering Units Number 3, 8, And 10)
(FFigure 9-35)..................................................................................................... 1
2 1629234 Clamp ................................................................................................................. 9
3 1581583 Capscrew ............................................................................................................ 13
4 1581556 Washer ............................................................................................................... 18
5 1533648 Plate (Cover) ....................................................................................................... 9
6 4034707 Plate .................................................................................................................... 9
7 4034708 Hose ................................................................................................................... 2
8 ..... Block Assembly (Twin 7-Port, With Metering Units Number 4 And 8) (FFigure
9-34).................................................................................................................... 1
9 1581557 Washer ............................................................................................................... 4
10 302401 Locknut ............................................................................................................... 1
11 1581586 Capscrew ............................................................................................................ 1
12 1688857 Clamp ................................................................................................................. 3
13 1581585 Capscrew ............................................................................................................ 2
14 4034713 Hose ................................................................................................................... 2
15 4034701 Block ................................................................................................................... 1
16 4034700 Plate .................................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 9-65


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AUTOMATIC GREASING PUMP (FIGURE 9-32)


(→ PENDING PER ECN 68570-86)

9-66 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AUTOMATIC GREASING PUMP


(→ PENDING PER ECN 68570-86)

ITEM PART NO. DESCRIPTION QTY


4021862 Pump (Automatic Greasing) ............................................................................... 1
1 4040278 Pin .................................................................................................................. 1
2 4040280 Cover .............................................................................................................. 1
3 4040282 Reservoir ........................................................................................................ 1
4 4077382
4040283 O-Ring ............................................................................................................ 1
5 4040284 Plate ............................................................................................................... 1
6 4040291 Support ........................................................................................................... 1
7 4040292 Wire Harness .................................................................................................. 1
8 4040293 Body ............................................................................................................... 1
9 4040294 Fitting .............................................................................................................. 1
10 4040295 Filter ............................................................................................................... 1
11 4040296 Pump .............................................................................................................. 1
12 4077386
4041368 Push Button Switch ........................................................................................ 1
13 4077387
4041369 Push Button .................................................................................................... 1
14 4077388
4041370 Switch ............................................................................................................. 1
15 4077389
4041371 Wire Harness .................................................................................................. 1
16 4077390
4041372 Kit-Seal ........................................................................................................... 1
17 4077391
4041373 Timer .............................................................................................................. 1
18 4041374 Control Unit .................................................................................................... 1
19 4077392
4041375 Cover .............................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 9-67


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AUTOMATIC GREASING PUMP (FIGURE 9-33)


(PENDING PER ECN 68570-86 →)

9-68 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AUTOMATIC GREASING PUMP


(PENDING PER ECN 68570-86 →)

ITEM PART NO. DESCRIPTION QTY


4072075 Pump (Automatic Greasing) ............................................................................... 1
1 4040278 Pin .................................................................................................................. 1
2 4077380 Cover (With O-Ring) ....................................................................................... 1
3 4077381 Reservoir ........................................................................................................ 1
4 4077382
4040283 O-Ring ............................................................................................................ 1
5 4040284 Plate ............................................................................................................... 1
6 4077383 Support ........................................................................................................... 1
7 4040292 Wire Harness .................................................................................................. 1
8 4040293 Body ............................................................................................................... 1
9 4077385 Kit , Fitting ...................................................................................................... 1
10 4040295 Filter ............................................................................................................... 1
11 4040296 Pump .............................................................................................................. 1
12 4077386
4041368 Push Button Switch ........................................................................................ 1
13 4077387
4041369 Push Button .................................................................................................... 1
14 4077388
4041370 Switch ............................................................................................................. 1
15 4077389
4041371 Wire Harness .................................................................................................. 1
16 4077390
4041372 Kit-Seal ........................................................................................................... 1
17 4077391
4041373 Timer .............................................................................................................. 1
18 4041374 Control Unit .................................................................................................... 1
19 4077392
4041375 Cover .............................................................................................................. 1
a 4077393 Label (Twin 4L Reservoir) .............................................................................. 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 9-69


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BLOCK ASSEMBLY, TWIN 7-PORT (FIGURE 9-34)


WITH METERING UNITS NUMBER 4 AND 8

ITEM PART NO. DESCRIPTION QTY


1 4021899 Block ................................................................................................................... 1
2 4021880 Valve (Metering Unit Number 4) ......................................................................... 4
2 4043823 O-Ring ............................................................................................................ 1
2 4043824 O-Ring ............................................................................................................ 1
2 4043825 Ring ................................................................................................................ 1
2 4043826 Nut .................................................................................................................. 1
3 4021881 Valve (Metering Unit Number 8) ......................................................................... 2
3 4043823 O-Ring ............................................................................................................ 1
3 4043824 O-Ring ............................................................................................................ 1
3 4043825 Ring ................................................................................................................ 1
3 4043826 Nut .................................................................................................................. 1
4 4021882 Plug ..................................................................................................................... 1
5 4021905 Fitting .................................................................................................................. 2
6 4021885 Sealing Ring ....................................................................................................... 2
7 4021884 Plug ..................................................................................................................... 2
8 4034711 Hose ................................................................................................................... 1
9 4034703 Hose ................................................................................................................... 1
10 4034718 Hose ................................................................................................................... 2
11 4034704 Hose , Single (2.5m) (8.2 ft) ................................................................................ 2
12 4021886 Cap (6.0mm) (0.04 in) ......................................................................................... 1

9-70 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

BLOCK ASSEMBLY, TWIN 12-PORT (FIGURE 9-35)


WITH METERING UNITS NUMBER 3, 8, AND 10

©2013 HYSTER COMPANY See Service Manual 9-71


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ITEM PART NO. DESCRIPTION QTY


1 4021875 Block (Twin 12-Port Without Stud) ...................................................................... 1
2 4021879 Valve (Metering Unit Number 3) ......................................................................... 4
2 4043823 O-Ring ............................................................................................................ 1
2 4043824 O-Ring ............................................................................................................ 1
2 4043825 Ring ................................................................................................................ 1
2 4043826 Nut .................................................................................................................. 1
3 4021881 Valve (Metering Unit Number 8) ......................................................................... 4
3 4043823 O-Ring ............................................................................................................ 1
3 4043824 O-Ring ............................................................................................................ 1
3 4043825 Ring ................................................................................................................ 1
3 4043826 Nut .................................................................................................................. 1
4 4021906 Valve (Metering Unit Number 10) ....................................................................... 1
4 4043823 O-Ring ............................................................................................................ 1
4 4043824 O-Ring ............................................................................................................ 1
4 4043825 Ring ................................................................................................................ 1
4 4043826 Nut .................................................................................................................. 1
5 4021920 Switch (Pressure) ............................................................................................... 1
6 4021882 Plug ..................................................................................................................... 2
7 4021883 Fitting .................................................................................................................. 2
8 4021885 Sealing Ring ....................................................................................................... 2
9 4021884 Plug ..................................................................................................................... 2
10 4021896 Cap Protective Cap 9.5mm ................................................................................. 2
11 4021938 Hose , Single (1.6m) (3.3 ft) ................................................................................ 1
12 4021886 Cap (6.0mm) (0.04 in) ......................................................................................... 5
13 4034702 Hose , Twin (2.0m) (6.6 ft) .................................................................................. 1
14 4021942 Hose , Single (1.8m) (5.9 ft) ................................................................................ 3
15 4034712 Hose , Twin (2.1m) (6.9 ft) .................................................................................. 1
16 4042975 Hose , Single (0.8m) (2.6 ft) ................................................................................ 1

9-72 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 9-73


for service procedures.
UNIT CODE G008
EUROPE 12/2013

JOYSTICK ASSEMBLY (FIGURE 9-36)


FORK LIFT TRUCK

9-74 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

JOYSTICK ASSEMBLY
FORK LIFT TRUCK

ITEM PART NO. DESCRIPTION QTY


4615311 Joystick Assembly .............................................................................................. 1
1 4018742 Grip (RH) ........................................................................................................ 1
2 4018743 Grip (LH) ......................................................................................................... 1
3 1584824 Trigger ............................................................................................................ 1
4 1584825 Spring ............................................................................................................. 1
5 1584826 Microswitch ..................................................................................................... 1
6 4018744 Switch ............................................................................................................. 1
7 1662134 Button ............................................................................................................. 4
8 1584846 Boot ................................................................................................................ 1
9 1584842 Gasket ............................................................................................................ 1
10 1584845 Gasket ............................................................................................................ 1
11 1584843 Housing .......................................................................................................... 1
12 ..... Connector Assembly (Horn, RH/LH Fork Out/In) ........................................... 1
12 1623280 Connector ................................................................................................... 1
12 1623281 Connector ................................................................................................... 1
12 1463140 Terminal (Pin) ............................................................................................. 7
12 1484377 Plug ............................................................................................................ 5
13 ..... Connector Assembly (Side-Shift) ................................................................... 1
13 1463180 Connector ................................................................................................... 1
13 1463191 Connector ................................................................................................... 1
13 1463140 Terminal (Pin) ............................................................................................. 3
14 ..... Connector Assembly (Tilt) .............................................................................. 1
14 1463180 Connector ................................................................................................... 1
14 1463191 Connector ................................................................................................... 1
14 1463140 Terminal (Pin) ............................................................................................. 3
15 ..... Connector Assembly (Hoist) ........................................................................... 1
15 1463180 Connector ................................................................................................... 1
15 1463191 Connector ................................................................................................... 1
15 1463140 Terminal (Pin) ............................................................................................. 3

©2013 HYSTER COMPANY See Service Manual 9-75


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC CONTROLS (FIGURE 9-37)


JOYSTICK — FORK LIFT TRUCK

9-76 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC CONTROLS
JOYSTICK – FORK LIFT TRUCK

ITEM PART NO. DESCRIPTION QTY


1 1487427 Plate .................................................................................................................... 1
2 1494516 Screw .................................................................................................................. 8
3 1494518 Washer ............................................................................................................... 8
4 1487428 Switch (Blank) ..................................................................................................... 6
5 4615311 Joystick Assembly (FFigure 9-36)..................................................................... 1
a 2109385 Controller ............................................................................................................ 1
a 320156 Washer (For Controller Mounting) ...................................................................... 1
a 1506669 Screw (For Controller Mounting) ......................................................................... 1
ab 2110720 Wire Harness (Armrest) ...................................................................................... 1
ac 4618079 Wire Harness (Armrest) ...................................................................................... 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68653 →
b → PENDING PER ECN 68653

©2013 HYSTER COMPANY See Service Manual 9-77


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

9-78 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

10 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE G008
12/2013 EUROPE

SECTION 10
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

HEADER HOSES AND ATTACHING PARTS ................................................................................................. 10-16


MAIN LIFT CYLINDER
H25XM ........................................................................................................................................................ 10-10
H28-32XM ................................................................................................................................................... 10-12
MAST
INNER MAST .............................................................................................................................................. 10-6
OUTER MAST AND MAIN LIFT .................................................................................................................. 10-2
MAST INSTALLATION .................................................................................................................................... 10-21

©2013 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAST (FIGURE 10-1)


OUTER MAST AND MAIN LIFT

10-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MAST
OUTER MAST AND MAIN LIFT
H25XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3655 mm 4265 mm 4875 mm
ITEM 1 2 3 4 (120.1 in.) (143.9 in.) (167.9 in.) (191.9 in.)
Mast
- - - -
Group Number
Mast Assy 1673042 1673043 1673044 1673045
1 Outer Mast 1673050 1673051 1673052 1673053
16 Hose Assy 1687951 1687954 1687957 1687960

H25XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6095 mm 9145 mm
ITEM 1 2 3 4 (240.0 in.) (360.0 in.)
Mast
- -
Group Number
Mast Assy 1673046 1673047
1 Outer Mast 1673054 1673055
16 Hose Assy 1687963 1687966

H28-32XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2745 mm 3050 mm 3655 mm 4265 mm
ITEM 1 2 3 4 (108.1 in.) (120.1 in.) (143.9 in.) (167.9 in.)
Mast
- - - -
Group Number
Mast Assy 1666473 1666474 1666475 1666476
1 Outer Mast 1666487 1666488 1666489 1666490
16 Hose Assy 1687968 1687951 1687971 1687957

H28-32XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6095 mm 6705 mm 9145 mm 9755 mm
ITEM 1 2 3 4 (240.0 in.) (264.0 in.) (360.0 in.) (384.1 in.)
Mast
- - - -
Group Number
Mast Assy 1666479 1666480 1666484 1666485
1 Outer Mast 1666493 1666494 1666498 1666499
16 Hose Assy 1687963 1687974 1687977 1687980

©2013 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAST
OUTER MAST AND MAIN LIFT
H28-32XM CONTAINER HANDLER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6115 mm
ITEM 1 2 3 4 (240.7 in.)
Mast
-
Group Number
Mast Assy 4004426
1 Outer Mast 4004425
16 Hose Assy 4004427

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 ..... Lift Cylinder .................................................................................................... 1
3 292580 Capscrew ....................................................................................................... 2
4 1670214 Washer ........................................................................................................... 2
5 292522 Capscrew ....................................................................................................... 8
6 320159 Washer ........................................................................................................... 24
7 1673128 Retainer .......................................................................................................... 4
8 302401 Locknut ........................................................................................................... 12
9 1683763 Block ............................................................................................................... 14
10 1669472 Plate ............................................................................................................... 2
11 287854 Capscrew ....................................................................................................... 4
12 1677654 Shim ............................................................................................................... AR
12 1677656 Shim ............................................................................................................... AR
13 1486745 Fitting .............................................................................................................. 2
13 265731 O-Ring ........................................................................................................ 1
13 16483 O-Ring ........................................................................................................ 1
14 1487095 Fitting .............................................................................................................. 1
14 265731 O-Ring ........................................................................................................ 2
15 1677536 Hose Assy ...................................................................................................... 1
16 a. . . . . Hose Assy ...................................................................................................... 1
17 162562 Hose Clamp (3050-4875 mm) ........................................................................ 4
17 162562 Hose Clamp (6095 mm) ................................................................................. 6
17 162562 Hose Clamp (9145 mm) ................................................................................. 8
18 1677307 Plate (3050-4875 mm) .................................................................................... 2
18 1677307 Plate (6095 mm) ............................................................................................. 3
18 1677307 Plate (9145 mm) ............................................................................................. 4
19 1533664 Clamp (3050-4875 mm) ................................................................................. 2
19 1533664 Clamp (6095 mm) ........................................................................................... 3
19 1533664 Clamp (9145 mm) ........................................................................................... 4
20 1533649 Cover Plate (3050-4875 mm) ......................................................................... 2
20 1533649 Cover Plate (6095 mm) .................................................................................. 3
20 1533649 Cover Plate (9145 mm) .................................................................................. 4
21 320157 Washer (3050-4875 mm) ............................................................................... 6
21 320157 Washer (6095 mm) ......................................................................................... 8
21 320157 Washer (9145 mm) ......................................................................................... 10
22 136704 Capscrew (3050-4875 mm) ............................................................................ 2

10-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MAST
OUTER MAST AND MAIN LIFT

ITEM PART NO. DESCRIPTION QTY


22 136704 Capscrew (6095 mm) ..................................................................................... 3
22 136704 Capscrew (9145 mm) ..................................................................................... 4
23 302400 Nut (3050-4875 mm) ...................................................................................... 2
23 302400 Nut (6095 mm) ............................................................................................... 3
23 302400 Nut (9145 mm) ............................................................................................... 4
24 816591 Fitting .............................................................................................................. 2
24 265731 O-Ring ........................................................................................................ 2
25 1498506 Fitting (Includes Nut) ...................................................................................... 2
25 252729 O-Ring ........................................................................................................ 2
26 1689655 Hose Assy ...................................................................................................... 1
27 136985 Capscrew ....................................................................................................... 2
28 1689667 Washer ........................................................................................................... 2
29 1486740 Fitting .............................................................................................................. 2
29 265787 O-Ring ........................................................................................................ 1
29 16483 O-Ring ........................................................................................................ 1
30 4002754 Fitting .............................................................................................................. 1
31 1331744 Bushing .......................................................................................................... 2
32 1655762 Bushing .......................................................................................................... 2
33 12956 Snap Ring ....................................................................................................... 4
34 1326764 Shim ............................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2013 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAST (FIGURE 10-2)


INNER MAST

10-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MAST
INNER MAST
H25XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3655 mm 4265 mm 4875 mm
ITEM 1 2 3 4 (120.1 in.) (143.9 in.) (167.9 in.) (191.9 in.)
Mast
- - - -
Group Number
Mast Assy 1673042 1673043 1673044 1673045
1 Inner Mast 1673058 1673059 1673060 1673061
47 Chain c4007097 c4015732 c4007099 c4007100
a4015546 a4015547 a4015548 a4015549
d4015552 d4015553 d4015554 d4015555

H25XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6095 mm 9145 mm
ITEM 1 2 3 4 (240.0 in.) (360.0 in.)
Mast
- -
Group Number
Mast Assy 1673046 1673047
1 Inner Mast 1673062 1673063
47 Chain c4007101 c4007102
a4015550 a4015551
d4015556 d4015557

H28-32XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2745 mm 3050 mm 3655 mm 4265 mm
ITEM 1 2 3 4 (108.1 in.) (120.1 in.) (143.9 in.) (167.9 in.)
Mast
- - - -
Group Number
Mast Assy 1666473 1666474 1666475 1666476
1 Inner Mast 1666501 1666502 1666503 1666504
47 Chain c4006739 c4006740 c4006741 c4006742
d4015252 d4015253 d4015254 d4015255
a4014285 a4014286 a4014287 a4014359

©2013 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAST
INNER MAST
H28-32XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6095 mm 6705 mm 9145 mm 9755 mm
ITEM 1 2 3 4 (240.0 in.) (264.0 in.) (360.0 in.) (384.1 in.)
Mast
- - - -
Group Number
Mast Assy 1666479 1666480 1666484 1666485
1 Inner Mast 1666507 1666508 1666512 1666513
47 Chain c4006743 c4006744 c4006745 c4006746
d4015256 d4015257 d4015258 d4015259
a4014360 a4015248 a4015249 a4015250

H28-32XM CONTAINER HANDLER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6115 mm
ITEM 1 2 3 4 (240.7 in.)
Mast
-
Group Number
Mast Assy 4004426
1 Inner Mast 4004422
47 Chain c4006747
d4015260
a4015251

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Inner Mast ...................................................................................................... 1
2 246001 Capscrew ....................................................................................................... 4
3 320161 Washer ........................................................................................................... 6
4 1669691 Shaft ............................................................................................................... 2
5 1670041 Plate ............................................................................................................... 2
6 287837 Capscrew ....................................................................................................... 2
7 1670042 Retainer Plate ................................................................................................. 2
8 1670044 Shim ............................................................................................................... 2
9 1670045 Shim ............................................................................................................... 2
10 1670046 Shim ............................................................................................................... 4
11 1670047 Spacer ............................................................................................................ 2
12 159295 Oil Seal ........................................................................................................... 4
13 330169 Sheave ........................................................................................................... 2
14 230408 Bearing Cone ................................................................................................. 4
15 159299 Bearing Cup ................................................................................................... 4
16 159296 Spacer ............................................................................................................ 2
17 320157 Washer ........................................................................................................... 2
18 292508 Capscrew ....................................................................................................... 4
19 1670071 Cover Plate ..................................................................................................... 2
20 1194251 Snap Ring ....................................................................................................... 8

10-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MAST
INNER MAST

ITEM PART NO. DESCRIPTION QTY


21 334886 Pin .................................................................................................................. 4
22 314171 Chain Anchor .................................................................................................. 4
23 302405 Locknut ........................................................................................................... 2
24 1670214 Washer ........................................................................................................... 2
25 1673125 Pin .................................................................................................................. 10
26 4020900
320169 Washer ........................................................................................................... 2
27 292594 Capscrew ....................................................................................................... 2
28 1677042 Chain Anchor .................................................................................................. 2
29 302401 Locknut ........................................................................................................... 6
30 320159 Washer ........................................................................................................... 16
31 1672758 Nut .................................................................................................................. 2
32 1670883 Plate ............................................................................................................... 2
33 1390281 Capscrew ....................................................................................................... 4
34 1692956 Bearing ........................................................................................................... 2
35 1364272 Capscrew ....................................................................................................... 4
36 1372962 Shim (3,05 mm) .............................................................................................. AR
37 1325798 Shim (0,051 mm) ............................................................................................ AR
38 1325797 Shim (1,52 mm) .............................................................................................. AR
39 296255 Capscrew ....................................................................................................... 8
40 4019338 Bracket Wldmt ................................................................................................ 4
41 314373 Load Roller Assembly .................................................................................... 4
41 170371 Snap Ring .................................................................................................. 2
41 170368 Shield ......................................................................................................... 2
41 170379 Bearing Cone ............................................................................................. 2
41 314374 Roller .......................................................................................................... 1
41 170380 Bearing Cup ............................................................................................... 2
42 293645 Capscrew ....................................................................................................... 16
43 170369 Cap ................................................................................................................. 4
44 170377 Shim (0,127 mm) ............................................................................................ 4
45 170378 Shim (0,178 mm) ............................................................................................ 4
46 887068 Grease Fitting ................................................................................................. 6
47 b. . . . . Chain .............................................................................................................. 2
48 1692957 Bearing ........................................................................................................... 2
49 1589643 Shim (3,0 mm) ................................................................................................ AR
50 1589643 Shim (3,0 mm) ................................................................................................ AR
51 1589642 Shim (1,5 mm) ................................................................................................ AR

FOOTNOTES:
a Hitachi c Rexnord
b Refer to Table d Tsubaki

©2013 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAIN LIFT CYLINDER (FIGURE 10-3)


H25XM

MAIN LIFT CYLINDER


H25XM
H25XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3655 mm 4265 mm 4875 mm
1 2 3 4 (120.1 in.) (143.9 in.) (167.9 in.) (191.9 in.)
ITEM Mast
- - - -
Group Number
Cylinder
4024426 4024427 4024428 4024429
Group Number
Lift Cylinder 4024426 4024427 4024428 4024429
10 Tube Wldmt- 4021167 4021172 4021174 4021176
Cylinder
11 Piston Rod 4021168 4021173 4021175 4021177

10-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MAIN LIFT CYLINDER


H25XM
H25XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6095 mm 9145 mm
1 2 3 4 (240.0 in.) (360.0 in.)
ITEM Mast
- -
Group Number
Cylinder
4024430 4024431
Group Number
Lift Cylinder 4024430 4024431
10 Tube Wldmt- 4021178 4021180
Cylinder
11 Piston Rod 4021179 4021181

ITEM PART NO. DESCRIPTION QTY


a. . . . . Lift Cylinder ......................................................................................................... 1
1 4036359 Valve .............................................................................................................. 1
2 4021165 Piston ............................................................................................................. 1
3 4021148 Wear Pad ....................................................................................................... 1
4 4021143 Seal ................................................................................................................ 1
5 4021145 O-Ring ............................................................................................................ 2
6 4021170 Ring ................................................................................................................ 2
7 4021166 Spacer ............................................................................................................ 1
8 1643853 Plug ................................................................................................................ 2
9 4021146 O-Ring ............................................................................................................ 1
10 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
11 a. . . . . Piston Rod ...................................................................................................... 1
12 1698384 O-Ring ............................................................................................................ 2
13 1698385 Back-Up Ring ................................................................................................. 1
14 1566932 Wear Ring ...................................................................................................... 2
15 4021144 Seal ................................................................................................................ 1
16 4021164 Cylinder .......................................................................................................... 1
17 4021147 Wiper .............................................................................................................. 1
18 4021169 Rod End ......................................................................................................... 1
4021142 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE: If replacing only ONE Lift Cylinder, Valve 4036359 must be fitted to BOTH Lift Cylinders!

©2013 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAIN LIFT CYLINDER (FIGURE 10-4)


H28-32XM

10-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MAIN LIFT CYLINDER


H28-32XM
H28-32XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2745 mm 3050 mm 3655 mm 4265 mm
1 2 3 4 (108.1 in.) (120.1 in.) (143.9 in.) (167.9 in.)
ITEM Mast
- - - -
Group Number
Cylinder
4024416 4024417 4024418 4024419
Group Number
Lift Cylinder 4024416 4024417 4024418 4024419
8 Tube Wldmt- 1700250 1700251 1700253 1698489
Cylinder
11 Cylinder Rod 1700249 1700252 1700254 1698490

H28-32XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6095 mm 6705 mm 9145 mm 9755 mm
1 2 3 4 (240.0 in.) (264.0 in.) (360.0 in.) (384.1 in.)
ITEM Mast
- - - -
Group Number
Cylinder
4024420 4024421 4024422 4024423
Group Number
Lift Cylinder 4024420 4024421 4024422 4024423
8 Tube Wldmt- 1700255 1698493 1700257 1700259
Cylinder
11 Cylinder Rod 1700256 1698492 1700258 1700260

H28-32XM CONTAINER HANDLER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6115 mm
1 2 3 4 (240.7 in.)
ITEM Mast
-
Group Number
Cylinder
4024424
Group Number
Lift Cylinder 4024424
8 Tube Wldmt- 4021115
Cylinder
11 Cylinder Rod 4021114

ITEM PART NO. DESCRIPTION QTY


a. . . . . Lift Cylinder ......................................................................................................... 1
1 4036360 Valve .............................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAIN LIFT CYLINDER


H28-32XM

ITEM PART NO. DESCRIPTION QTY


2 1643853 Plug ................................................................................................................ 2
3 1698486 Cylinder Rod - Piston ..................................................................................... 1
4 1566945 Wear Ring ...................................................................................................... 1
5 1698479 Piston Seal ..................................................................................................... 1
6 1698482 O-Ring ............................................................................................................ 2
7 1698491 Lockring .......................................................................................................... 2
8 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
9 1698487 Spacer (Up to 6705 mm) ................................................................................ 1
9 4021113 Spacer (9145 mm and higher) ........................................................................ 1
10 1698484 O-Ring ............................................................................................................ 1
11 a. . . . . Cylinder Rod ................................................................................................... 1
12 1566906 O-Ring ............................................................................................................ 1
13 1566944 Back-Up Ring ................................................................................................. 1
14 4021068 Wear Pad ....................................................................................................... 1
15 1698480 Rod Seal ......................................................................................................... 1
16 1698485 Guide .............................................................................................................. 1
16 1643852 Plug ................................................................................................................ 1
17 1698481 Wiper .............................................................................................................. 1
18 1698488 Rod End ......................................................................................................... 1
1698478 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Refer to Table

NOTE: If replacing only ONE Lift Cylinder, Valve 4036360 must be fitted to BOTH Lift Cylinders!

10-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEADER HOSES AND ATTACHING PARTS (FIGURE 10-5)

10-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HEADER HOSES AND ATTACHING PARTS


H25XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3655 mm 4265 mm 4875 mm
ITEM 1 2 3 4 (120.1 in.) (143.9 in.) (167.9 in.) (191.9 in.)
Mast
- - - -
Group Number
25 Hose Assy 4020984 4020988 4020989 1687993
26 Hose Assy 1687982 1687984 4025656 1687991
27 Hose Assy 1687952 1687955 1687958 1687961
28 Hose Assy 4020983 4020987 1489672 1687964
41 Wire Harness (Mast) 1692967 1692968 1692969 1692970

H25XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6095 mm 9145 mm
ITEM 1 2 3 4 (240.0 in.) (360.0 in.)
Mast
- -
Group Number
25 Hose Assy 4020991 4018258
26 Hose Assy 1687993 1687995
27 Hose Assy 1687964 1687966
28 Hose Assy 2108111 4018259
41 Wire Harness (Mast) 1692971 1692972

H28-32XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2745 mm 3050 mm 3655 mm 4265 mm
ITEM 1 2 3 4 (108.1 in.) (120.1 in.) (143.9 in.) (167.9 in.)
Mast
- - - -
Group Number
25 Hose Assy 4020984 4020986 1687988 1687990
26 Hose Assy 1687991 1687982 1687984 4025656
27 Hose Assy 1687961 1687952 1687955 1687958
28 Hose Assy 4020992 4020985 1687956 1687959
41 Wire Harness (Mast) 1692959 1692960 1692961 1692962

©2013 HYSTER COMPANY See Service Manual 10-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEADER HOSES AND ATTACHING PARTS


H28-32XM

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6095 mm 6705 mm 9145 mm 9755 mm
ITEM 1 2 3 4 (240.0 in.) (264.0 in.) (360.0 in.) (384.1 in.)
Mast
- - - -
Group Number
25 Hose Assy 4020990 4020992 1560076 1635055
26 Hose Assy 1687993 1688001 1688003 4018258
27 Hose Assy 1687964 1687975 1687978 4018259
28 Hose Assy 1606391 1606392 4020993 4020994
41 Wire Harness (Mast) 1692963 1692964 1692965 1692966

H28-32XM CONTAINER HANDLER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6115 mm 9145 mm 9755 mm
ITEM 1 2 3 4 (240.7 in.) (360.0 in.) (384.1 in.)
Mast
- - -
Group Number
25 Hose Assy 1688002 1688004 1688005
26 Hose Assy 1688001 1688003 4018258
41 Wire Harness (Mast) 4005141 1649740 1649741

KEY:
A: 3 Function
B: 4-7 Function
C: Container Handler
QTY
ITEM PART NO. DESCRIPTION A B C
1 4009800 Bracket Wldmt ................................................................................... 1 1 1
2 292582 Capscrew .......................................................................................... 4 4 4
3 4020900
320169 Washer .............................................................................................. 4 4 4
4 292562 Capscrew .......................................................................................... 2 2 2
5 320166 Washer .............................................................................................. 3 3 3
6 4008986 Roller ................................................................................................. 6 6 6
7 4009798 Roller ................................................................................................. 2 2 2
8 4009801 Spacer ............................................................................................... 2 2 2
9 1651884 Spacer ............................................................................................... 4 4 4
10 1677604 Spacer ............................................................................................... 2 2 2
11 226458 Capscrew .......................................................................................... 1 1 1
12 1687629 Spacer (4265-9755 mm) ................................................................... .. 1 1
13 320161 Washer .............................................................................................. 2 2 2
14 302402 Locknut .............................................................................................. 2 2 2
15 246001 Capscrew (3050-3655 mm) ............................................................... 2 2 ..
15 292533 Capscrew (4265-9755 mm) ............................................................... 2 2 2
16 4021442 Bracket (Short) .................................................................................. 1 1 1
10-18 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

HEADER HOSES AND ATTACHING PARTS


KEY:
A: 3 Function
B: 4-7 Function
C: Container Handler
QTY
ITEM PART NO. DESCRIPTION A B C
16 4021588 Bracket (Long) ................................................................................... 1 1 1
17 302401 Locknut .............................................................................................. .. 2 ..
18 320159 Washer .............................................................................................. .. 2 ..
19 1672757 Clamp ................................................................................................ .. 1 ..
20 1617042 Cover Plate ........................................................................................ .. 1 ..
21 292524 Capscrew .......................................................................................... .. 2 ..
22 4009078 Fitting ................................................................................................. .. 1 ..
23 4009077 Fitting ................................................................................................. 2 2 2
24 1651882 Hose Sheave ..................................................................................... 2 4 ..
25 a. . . . . Hose Assy ......................................................................................... 2 2 2
26 a. . . . . Hose Assy ......................................................................................... 2 2 2
27 a. . . . . Hose Assy ......................................................................................... .. 1 ..
28 a. . . . . Hose Assy ......................................................................................... .. 1 ..
29 136704 Capscrew (2745-42655 mm) ............................................................. 2 2 ..
29 136704 Capscrew (6095-6705 mm) ............................................................... 3 4 2
29 136704 Capscrew (9145-975 mm) ................................................................. 4 6 3
30 320157 Washer (2745-3655 mm, 9145-9755 mm) ........................................ 8 12 8
30 320157 Washer (4265-6095 mm) .................................................................. 6 8 6
31 1533649 Cover Plate (2745-3655 mm, 9145-9755 mm) .................................. 4 6 4
31 1533649 Cover Plate (4265-6705 mm) ............................................................ 3 4 3
32 1533665 Clamp (2745-3655 mm, 9145-9155 mm) .......................................... 4 4 4
32 1533665 Clamp (4265-6750 mm) .................................................................... 3 3 3
33 302400 Nut (2745-3655 mm, 9145-9755 mm) ............................................... 4 6 4
33 302400 Nut (4265-6095 mm) ......................................................................... 3 4 3
34 1569803 Clamp (2745-3655 mm) .................................................................... .. 2 ..
34 1569803 Clamp (4265-6095 mm) .................................................................... .. 1 ..
34 1569803 Clamp (9145-9755 mm) .................................................................... .. 2 ..
35 136516 Clamp (2745-4875 mm) .................................................................... 2 2 ..
35 136516 Clamp (6095-6705 mm) .................................................................... 3 3 3
35 136516 Clamp (9145-9755 mm) .................................................................... 4 4 4
36 287854 Capscrew (2745-4875 mm) ............................................................... 2 4 ..
36 287854 Capscrew (6095-6705 mm) ............................................................... 3 6 4
36 287854 Capscrew (9145-9755 mm) ............................................................... 4 8 7
37 320159 Washer (2745-4875 mm) .................................................................. 2 4 ..
37 320159 Washer (6095-6705 mm) .................................................................. 3 6 4
37 320159 Washer (9145-9755 mm) .................................................................. 4 8 7
38 302401 Locknut (2745-4875 mm) .................................................................. 2 4 ..
38 302401 Locknut (6095-6705 mm) .................................................................. 3 6 4
38 302401 Locknut (9145-9755 mm) .................................................................. 4 8 7
39 128408 Clamp (2745-42655 mm) .................................................................. .. 2 ..
39 128408 Clamp (6095-6705 mm) .................................................................... .. 3 ..
39 128408 Clamp (9145-9755 mm) .................................................................... .. 4 ..
40 1529016 Fitting ................................................................................................. 1 .. 1
41 a. . . . . Wire Harness (Mast) ......................................................................... .. 1 ..

©2013 HYSTER COMPANY See Service Manual 10-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FOOTNOTES:
a Refer to Table

10-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MAST INSTALLATION (FIGURE 10-6)

KEY:
A: H25
B: H28-32
QTY
ITEM PART NO. DESCRIPTION A B
1 1671977 Pin .............................................................................................................. 2 ..
1 1671978 Pin .............................................................................................................. .. 2
2 1671918 Cap ............................................................................................................. 2 2
3 887068 Grease Fitting ............................................................................................. 2 2
4 4020900
320169 Washer ....................................................................................................... 2 2
5 a 309707 Capscrew ................................................................................................... 2 ..
5 b 292598 Capscrew ................................................................................................... 2 ..
5 a 1672380 Capscrew ................................................................................................... .. 2
5 b 309707 Capscrew ................................................................................................... .. 2
6 a 1671980 Cap ............................................................................................................. 2 ..
6 b 4023183 Cap ............................................................................................................. 2 ..
6 a 1671981 Cap ............................................................................................................. .. 2
6 b 4023184 Cap ............................................................................................................. .. 2

FOOTNOTES:
a → S/N G008E01519J b S/N G008E01520J →

©2013 HYSTER COMPANY See Service Manual 10-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

10-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

11 MONO MAST
UNIT CODE G008
12/2013 EUROPE

SECTION 11
MONO MAST

DESCRIPTION PAGE

HEADER HOSES AND ATTACHING PARTS ................................................................................................. 11-8


LIFT CYLINDER ASSEMBLY .......................................................................................................................... 11-6
LIFT CYLINDER ATTACHING PARTS ........................................................................................................... 11-4
MAST ASSEMBLY .......................................................................................................................................... 11-2
MAST INSTALLATION .................................................................................................................................... 11-10

©2013 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAST ASSEMBLY (FIGURE 11-1)

11-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MAST ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1703113 Mast Assy ........................................................................................................... 1
1 1702947 Outer Mast ...................................................................................................... 1
2 302405 Locknut ........................................................................................................... 2
3 4020900
320169 Washer ........................................................................................................... 2
4 292590 Capscrew ....................................................................................................... 2
5 292524 Capscrew ....................................................................................................... 4
6 1689667 Washer ........................................................................................................... 4
7 1703230 Spacer ............................................................................................................ 4
8 12956 Snap Ring ....................................................................................................... 4
9 1655762 Bushing .......................................................................................................... 2
10 1487095 Fitting .............................................................................................................. 1
11 816591 Fitting .............................................................................................................. 2
12 1498506 Fitting (Includes Nut) ...................................................................................... 2
13 1331744 Bushing .......................................................................................................... 2
14 ..... Lift Cylinder Attaching Parts (FFigure 11-2).................................................. 1

©2013 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIFT CYLINDER ATTACHING PARTS (FIGURE 11-2)

11-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIFT CYLINDER ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1703210 Chain Sheave ..................................................................................................... 1
2 887068 Grease Fitting ..................................................................................................... 1
3 293644 Capscrew ............................................................................................................ 4
4 1609687 Cap ..................................................................................................................... 1
5 1325764 Shim .................................................................................................................... 1
6 1325763 Shim .................................................................................................................... 1
7 1373329 Shim .................................................................................................................... 2
8 4023705 Shaft ................................................................................................................... 1
9 303300 Sheave ................................................................................................................ 1
10 1670047 Spacer ................................................................................................................ 1
11 159295 Oil Seal ............................................................................................................... 2
12 230408 Bearing Cone ...................................................................................................... 2
13 159299 Bearing Cup ........................................................................................................ 2
14 159296 Spacer ................................................................................................................ 1
15 4023706 Spacer ................................................................................................................ 1
16 12935 Snap Ring ........................................................................................................... 1
17 292588 Capscrew ............................................................................................................ 2
18 4020900
320169 Washer ............................................................................................................... 2
19 1194251 Snap Ring ........................................................................................................... 2
20 1509182 Pin ....................................................................................................................... 1
21 1670867 Chain Anchor ...................................................................................................... 1
22 302401 Locknut ............................................................................................................... 2
23 320159 Washer ............................................................................................................... 4
24 4611461 Capscrew ............................................................................................................ 1
25 1672758 Nut ...................................................................................................................... 1
26 1670883 Plate .................................................................................................................... 1
27 1487064 Fitting .................................................................................................................. 2
28 1699405 Lift Cylinder (FFigure 11-3)................................................................................ 1
29 1470854 Fitting .................................................................................................................. 1
bc 4006740 Chain .................................................................................................................. 1
bd 4015253 Chain .................................................................................................................. 1
ab 4014286 Chain .................................................................................................................. 1

FOOTNOTES:
a Hitachi c Rexnord
b Not Illustrated d Tsubaki

©2013 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIFT CYLINDER ASSEMBLY (FIGURE 11-3)

11-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIFT CYLINDER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1699405 Lift Cylinder ......................................................................................................... 1
1 1643853 Plug ................................................................................................................ 2
2 4021116 Valve .............................................................................................................. 1
3 1566945 Wear Ring ...................................................................................................... 1
4 1698486 Cylinder Rod - Piston ..................................................................................... 1
5 4021978 Piston ............................................................................................................. 1
6 4021977 Tube Wldmt-Cylinder ...................................................................................... 1
7 4021980 Rod End ......................................................................................................... 1
8 1698482 O-Ring ............................................................................................................ 2
9 1698481 Wiper .............................................................................................................. 1
10 1698485 Guide .............................................................................................................. 1
11 1698480 Rod Seal ......................................................................................................... 1
12 4021068 Wear Pad ....................................................................................................... 1
13 1566944 Back-Up Ring ................................................................................................. 1
14 1566906 O-Ring ............................................................................................................ 1
15 1698484 O-Ring ............................................................................................................ 1
16 4021979 Pad ................................................................................................................. 1
17 1698491 Lockring .......................................................................................................... 2
18 1698479 Piston Seal ..................................................................................................... 1
1698478 Kit-Seal ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HEADER HOSES AND ATTACHING PARTS (FIGURE 11-4)

11-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HEADER HOSES AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 226458 Capscrew ............................................................................................................ 1
2 320166 Washer ............................................................................................................... 1
3 1677604 Spacer ................................................................................................................ 2
4 1651882 Hose Sheave ...................................................................................................... 2
5 222036 Rivet ............................................................................................................... 8
6 1651884 Spacer ................................................................................................................ 2
7 4009801 Spacer ................................................................................................................ 2
8 4008986 Roller .................................................................................................................. 8
9 320165 Washer ............................................................................................................... 6
10 292562 Capscrew ............................................................................................................ 2
11 4001755 Bracket Wldmt .................................................................................................... 1
12 292560 Capscrew ............................................................................................................ 2
13 4001760 Hose Assy ........................................................................................................... 2
14 302400 Nut ...................................................................................................................... 8
15 320157 Washer ............................................................................................................... 16
16 1533665 Clamp ................................................................................................................. 4
17 1533649 Cover Plate ......................................................................................................... 8
18 136703 Capscrew ............................................................................................................ 2
19 162562 Hose Clamp ........................................................................................................ 8
20 1677307 Plate .................................................................................................................... 4
21 1533664 Clamp ................................................................................................................. 4
22 136704 Capscrew ............................................................................................................ 6
23 4001953 Hose Assy ........................................................................................................... 1
24 4001952 Hose Assy ........................................................................................................... 1
25 1529016 Fitting .................................................................................................................. 1
26 1703229 Hose Assy ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAST INSTALLATION (FIGURE 11-5)

KEY:
A: H25
B: H28-32
QTY
ITEM PART NO. DESCRIPTION A B
1 1671977 Pin .............................................................................................................. 2 ..
1 1671978 Pin .............................................................................................................. .. 2
2 1671918 Cap ............................................................................................................. 2 2
3 887068 Grease Fitting ............................................................................................. 2 2
4 4020900
320169 Washer ....................................................................................................... 2 2
5 b 309707 Capscrew ................................................................................................... 2 ..
5 c 292598 Capscrew ................................................................................................... 2 ..
5 b 1672380 Capscrew ................................................................................................... .. 2
5 c 309707 Capscrew ................................................................................................... .. 2
6 b 1671980 Cap ............................................................................................................. 2 ..
6 c 4023183 Cap ............................................................................................................. 2 ..
6 b 1671981 Cap ............................................................................................................. .. 2
6 c 4023184 Cap ............................................................................................................. .. 2
a 1331744 Bushing (FFigure 11-1)............................................................................. 2 2

FOOTNOTES:
a Not Illustrated c S/N G008E01520J →
b → S/N G008E01519J

11-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

12 ATTACHMENTS
UNIT CODE G008
12/2013 EUROPE

SECTION 12
ATTACHMENTS

DESCRIPTION PAGE

CARRIAGE
APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER - SHEET 1 OF 2 ................................................ 12-14
APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER - SHEET 2 OF 2 ................................................ 12-18
APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER ................................................................... 12-6
APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER - MONO MAST .......................................... 12-10
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER ................................................................................ 12-4
STANDARD PIN TYPE ............................................................................................................................... 12-2
CARRIAGE HYDRAULICS
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER ................................................................................ 12-26
STANDARD PIN TYPE ............................................................................................................................... 12-22
COIL RAM AND ATTACHING PARTS
HOOK TYPE FORKS .................................................................................................................................. 12-35
PIN TYPE FORKS ....................................................................................................................................... 12-34
CONTAINER ATTACHMENT INSTALLATION
DEDICATED CARRIAGE ............................................................................................................................ 12-32
DEDICATED CARRIAGE ................................................................................................................................ 12-30
DIRECTIONAL CONTROL VALVE ASSEMBLY
FOUR-SECTION - DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES ........................... 12-50
THREE-SECTION - APRON AND DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES
.................................................................................................................................................................... 12-49
TWO-SECTION - STANDARD PIN-TYPE CARRIAGES ............................................................................ 12-48
FORK GUIDE ASSEMBLY .............................................................................................................................. 12-38
FORK GUIDE LOCK ....................................................................................................................................... 12-39
FORK POSITIONER CYLINDER ASSEMBLY ................................................................................................ 12-51
FORKS
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER ................................................................................ 12-36
PIN TYPE WITH BOTTOM HOOKS ........................................................................................................... 12-37
SIDE-SHIFT AND FORK POSITIONER CYLINDER
LONG CYLINDER - H25XM ........................................................................................................................ 12-44
LONG CYLINDER - H28-32XM ................................................................................................................... 12-46
SHORT CYLINDER - H25XM ..................................................................................................................... 12-40
SHORT CYLINDER - H28-32XM ................................................................................................................ 12-42

©2013 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE (FIGURE 12-1)


STANDARD PIN TYPE

12-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE
STANDARD PIN TYPE

ITEM PART NO. DESCRIPTION QTY


1 1695120
4041086 Carriage Wldmt (H25XM) (Shown) ..................................................................... 1
1 1678000
4041088 Carriage (H28-32XM) ......................................................................................... 1
2 314373 Load Roller Assembly ......................................................................................... 4
3 170371 Snap Ring ....................................................................................................... 2
4 170368 Shield ............................................................................................................. 2
5 170379 Bearing Cone ................................................................................................. 2
6 314374 Roller .............................................................................................................. 1
7 170380 Bearing Cup ................................................................................................... 2
8 1666731 Stubshaft ............................................................................................................. 4
9 170377 Shim (0,127 mm) ................................................................................................ 8
10 170378 Shim (0,178 mm) ................................................................................................ 4
11 170369 Cap ..................................................................................................................... 4
12 292527 Capscrew ............................................................................................................ 16
13 1677386 Plug ..................................................................................................................... 4
14 292566 Capscrew ............................................................................................................ 16
15 320165 Washer ............................................................................................................... 16
16 887068 Grease Fitting ..................................................................................................... 4
17 302401 Locknut ............................................................................................................... 4
18 320159 Washer ............................................................................................................... 8
19 1669682 Bracket Wldmt (Bearing) ..................................................................................... 4
20 1589641 Shim (0,5 mm) .................................................................................................... 8
21 1589642 Shim (1,5 mm) .................................................................................................... 4
22 1589643 Shim (3,0 mm) .................................................................................................... 4
23 1692957 Bearing ............................................................................................................... 4
24 296176 Capscrew ............................................................................................................ 4
25 1678025 Plate .................................................................................................................... 2
25 1706923 Plate (Alternate Part) .......................................................................................... 2
26 296255 Capscrew ............................................................................................................ 8
26 296267 Capscrew (Alternate Part) .................................................................................. 8
27 1695167 Pin (H25XM) ....................................................................................................... 2
27 1678026 Pin (H28-32XM) .................................................................................................. 2
28 1706690 Spacer ................................................................................................................ 1
29 1706689 Spacer ................................................................................................................ 1
a 292535 Capscrew (Fork Clamps Option) ........................................................................ 8
a 302402 Locknut (Fork Clamps Option) ............................................................................ 8
a 1695190 Plate (Fork Clamps Option) (H25.00) ................................................................. 8
a 1690265 Plate (Fork Clamps Option) (H28.00-32.00) ....................................................... 8

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE (FIGURE 12-2)


DUAL FUNCTION SIDE-SHIFT FORK POSITIONER

12-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY


1 4014238 Carriage (H25XM) ............................................................................................... 1
1 4014256 Carriage (H28-32XM) (Shown) ........................................................................... 1
2 314373 Load Roller Assembly ......................................................................................... 4
3 170371 Snap Ring ....................................................................................................... 2
4 170368 Shield ............................................................................................................. 2
5 170379 Bearing Cone ................................................................................................. 2
6 314374 Roller .............................................................................................................. 1
7 170380 Bearing Cup ................................................................................................... 2
8 1666731 Stubshaft ............................................................................................................. 4
9 170377 Shim (0,127 mm) ................................................................................................ 8
10 170378 Shim (0,178 mm) ................................................................................................ 4
11 170369 Cap ..................................................................................................................... 4
12 292527 Capscrew ............................................................................................................ 16
13 1677386 Plug ..................................................................................................................... 4
14 292566 Capscrew ............................................................................................................ 16
15 320165 Washer ............................................................................................................... 16
16 887068 Grease Fitting ..................................................................................................... 4
17 302401 Locknut ............................................................................................................... 4
18 320159 Washer ............................................................................................................... 8
19 1669682 Bracket Wldmt (Bearing) ..................................................................................... 4
20 1589641 Shim (0,5 mm) .................................................................................................... 8
21 1589642 Shim (1,5 mm) .................................................................................................... 4
22 1589643 Shim (3,0 mm) .................................................................................................... 4
23 1692957 Bearing ............................................................................................................... 4
24 296176 Capscrew ............................................................................................................ 4

©2013 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE (FIGURE 12-3)


APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER

12-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE
APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
1 c 1698511
4027007
4041184 Carriage (Shown) ....................................................................................... .. 1
1 b 1701343
4026977
4041186 Carriage ..................................................................................................... 1 ..
2 1687120 Carriage (Apron Wldmt) (Shown) ............................................................... .. 1
2 1701299 Carriage (Apron Wldmt) ............................................................................. 1 ..
3 314373 Load Roller Assembly ................................................................................ 4 4
4 170368 Shield ..................................................................................................... 2 2
5 170379 Bearing Cone ......................................................................................... 2 2
6 314374 Roller ..................................................................................................... 1 1
7 170380 Bearing Cup ........................................................................................... 2 2
8 170371 Snap Ring .............................................................................................. 2 2
9 170377 Shim (0,127 mm) ........................................................................................ 8 8
10 170378 Shim (0,178 mm) ........................................................................................ 4 4
11 170369 Cap ............................................................................................................. 4 4
12 292527 Capscrew ................................................................................................... 16 16
13 1677386 Plug ............................................................................................................ 4 4
14 292566 Capscrew ................................................................................................... 8 12
15 320165 Washer ....................................................................................................... 16 16
16 887068 Grease Fitting ............................................................................................. 4 4
17 302401 Locknut ....................................................................................................... 4 4
18 320159 Washer ....................................................................................................... 8 8
19 1669682 Bracket Wldmt (Bearing) ............................................................................ 4 4
20 1589641 Shim (0,5 mm) ............................................................................................ 8 8
21 1589642 Shim (1,5 mm) ............................................................................................ 4 4
22 1589643 Shim (3,0 mm) ............................................................................................ 4 4
23 1692957 Bearing ....................................................................................................... 4 4
24 296176 Capscrew ................................................................................................... 4 4
25 292573 Capscrew ................................................................................................... 8 4
26 1666731 Stubshaft .................................................................................................... 4 4
27 1678026 Pin .............................................................................................................. .. 2
27 1695167 Pin .............................................................................................................. 2 ..
28 1698757 Cylinder Assy ............................................................................................. .. 1
28 1701312 Cylinder Assy ............................................................................................. 1 ..
29 1687150 Tube Assy .................................................................................................. .. 1
29 1708039 Tube Assy .................................................................................................. 1 ..
30 1687149 Tube Assy .................................................................................................. .. 1
30 1701530 Tube Assy .................................................................................................. 1 ..
31 1487067 Fitting ......................................................................................................... 2 2
31 252729 O-Ring ................................................................................................... 1 1
31 16485 O-Ring ................................................................................................... 1 1
32 302405 Locknut ....................................................................................................... 4 4
33 4020900 Washer ....................................................................................................... 8 8

©2013 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE
APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
320169
34 292595 Capscrew ................................................................................................... 4 4
35 1678025 Plate ........................................................................................................... 2 2
35 1706923 Plate (Alternate Part) .................................................................................. 2 2
36 296255 Capscrew ................................................................................................... 8 8
36 296267 Capscrew (Alternate Part) .......................................................................... 8 8
37 1561747 Clamp ......................................................................................................... 2 2
38 320158 Washer ....................................................................................................... 4 4
39 302400 Nut .............................................................................................................. 2 2
40 292508 Capscrew ................................................................................................... 2 2
41 4013291
4030483 Plate ........................................................................................................... 1 1
42 1498506 Fitting (Includes Nut) .................................................................................. 2 2
42 252729 O-Ring ................................................................................................... 2 2
43 1687154 Hose Assy .................................................................................................. 1 1
44 1687153 Hose Assy .................................................................................................. 1 1
45 136985 Capscrew ................................................................................................... 7 7
46 4014186 Plate ........................................................................................................... 2 2
47 4011234 Plate ........................................................................................................... 2 2
48 1533665 Clamp ......................................................................................................... 1 1
49 136703 Capscrew ................................................................................................... 1 1
50 320157 Washer ....................................................................................................... 4 4
51 302400 Nut .............................................................................................................. 1 1
52 1533649 Cover Plate ................................................................................................ 1 1
53 1695671 Clamp ......................................................................................................... 2 2
54 292517 Capscrew ................................................................................................... 4 4
55 1617042 Cover Plate ................................................................................................ 2 2
56 1672757 Clamp ......................................................................................................... .. 2
56 1687345 Clamp ......................................................................................................... 2 ..
57 292519 Capscrew ................................................................................................... 4 4
58 1522437 Fitting ......................................................................................................... 2 2
58 252729 O-Ring ................................................................................................... 2 2
59 4013287 Pin .............................................................................................................. 2 2
60 1687142 Hook ........................................................................................................... 2 2
61 1687143 Wear Pad ................................................................................................... 3 3
62 4015118 Shim ........................................................................................................... 6 6
63 1687147 Wear Pad ................................................................................................... 2 2
64 1645277 Spacer ........................................................................................................ 1 1
65 136681 Capscrew ................................................................................................... 2 2
66 1687152 Thrust Washer ............................................................................................ 5 5
67 296174 Capscrew ................................................................................................... 2 2
68 4009459 Spacer ........................................................................................................ 2 2
69 1706689 Spacer ........................................................................................................ 1 1
70 1706690 Spacer ........................................................................................................ 1 1
71 4015791 Shim ........................................................................................................... 2 ..

12-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE
APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
72 4015867 Plate ........................................................................................................... 4 ..
a 1690265 Plate (Fork Clamps Option) ........................................................................ .. 8
a 1695190 Plate (Fork Clamps Option) ........................................................................ 8 ..
a 292535 Capscrew (Fork Clamps Option) ................................................................ 8 8
a 302402 Locknut (Fork Clamps Option) ................................................................... 8 8

FOOTNOTES:
a Not Illustrated c When ordering 4027007/4041184, also order qty.
b When ordering 4026977/4041186, also order qty. (2) Bracket 4026980.
(2) Bracket 4026980.

©2013 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE (FIGURE 12-4)


APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER — MONO MAST

12-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE
APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER – MONO MAST
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
1 292535 Capscrew ................................................................................................... 8 8
2 1695190 Plate ........................................................................................................... 1 ..
2 1690265 Plate ........................................................................................................... .. 1
3 302402 Locknut ....................................................................................................... 8 8
4 1695167 Pin .............................................................................................................. 2 ..
4 1678026 Pin .............................................................................................................. .. 2
5 1706689 Spacer ........................................................................................................ 1 1
6 1706690 Spacer ........................................................................................................ 1 1
7 a 1701343
4026977
4041186 Carriage ..................................................................................................... 1 ..
7 b 1698511
4027007
4041184 Carriage ..................................................................................................... .. 1
8 1687143 Wear Pad ................................................................................................... 3 3
9 296255 Capscrew ................................................................................................... 8 8
9 296267 Capscrew (Alternate Part) .......................................................................... 8 8
10 1678025 Plate ........................................................................................................... 2 2
10 1706923 Plate (Alternate Part) .................................................................................. 2 2
11 136681 Capscrew ................................................................................................... 2 2
12 320157 Washer ....................................................................................................... 2 2
13 4013287 Pin .............................................................................................................. 2 2
14 4009459 Spacer ........................................................................................................ 2 2
15 1687152 Thrust Washer ............................................................................................ 5 5
16 1701312 Cylinder Assy ............................................................................................. 1 ..
16 1698757 Cylinder Assy ............................................................................................. .. 1
17 1487067 Fitting ......................................................................................................... 2 2
18 1704023 Tube Assy .................................................................................................. 1 ..
18 1705802 Tube Assy .................................................................................................. .. 1
18 1487165 Fitting ..................................................................................................... 2 2
19 1704022 Tube Assy .................................................................................................. 1 ..
19 1705801 Tube Assy .................................................................................................. .. 1
19 1487165 Fitting ..................................................................................................... 2 2
20 292519 Capscrew ................................................................................................... 4 4
21 1617042 Cover Plate ................................................................................................ 2 2
22 1672757 Clamp ......................................................................................................... 2 2
23 320159 Washer ....................................................................................................... 16 16
24 302401 Locknut ....................................................................................................... 4 4
25 1522437 Fitting ......................................................................................................... 2 2
26 1703961 Carriage ..................................................................................................... 1 ..
26 1705760 Carriage ..................................................................................................... .. 1
26 1666731 Stubshaft ................................................................................................ 4 4
27 330286 Chain Anchor ............................................................................................. 2 2
28 1194251 Snap Ring .................................................................................................. 4 4
29 1509182 Pin .............................................................................................................. 2 2

©2013 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE
APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER – MONO MAST
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
30 4015045 Washer ....................................................................................................... 2 2
31 136985 Capscrew ................................................................................................... 6 6
32 292595 Capscrew ................................................................................................... 4 4
33 4020900
320169 Washer ....................................................................................................... 8 8
34 1687142 Hook ........................................................................................................... 2 2
35 296174 Capscrew ................................................................................................... 2 2
36 1687147 Wear Pad ................................................................................................... 2 2
37 4015118 Shim ........................................................................................................... 6 6
38 1589641 Shim (0,5 mm) ............................................................................................ 8 8
39 1589642 Shim (1,5 mm) ............................................................................................ 4 4
40 1589643 Shim (3,0 mm) ............................................................................................ 4 4
41 1692957 Bearing ....................................................................................................... 4 4
42 320159 Washer ....................................................................................................... 8 8
43 1364272 Capscrew ................................................................................................... 4 4
44 293645 Capscrew ................................................................................................... 16 16
45 1677386 Plug ............................................................................................................ 4 4
46 170369 Cap ............................................................................................................. 4 4
47 170378 Shim (0,178 mm) ........................................................................................ 4 4
48 170377 Shim (0,127 mm) ........................................................................................ 8 8
49 314373 Load Roller Assembly ................................................................................ 4 4
50 170368 Shield ..................................................................................................... 2 2
51 170379 Bearing Cone ......................................................................................... 2 2
52 170380 Bearing Cup ........................................................................................... 2 2
53 170371 Snap Ring .............................................................................................. 2 2
54 314374 Roller ..................................................................................................... 1 1
55 302405 Locknut ....................................................................................................... 4 4
56 887068 Grease Fitting ............................................................................................. 4 4

FOOTNOTES:
a When ordering 4026977/4041186, also order qty. b When ordering 4027007/4041184, also order qty.
(2) Bracket 4026980. (2) Bracket 4026980.

12-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE (FIGURE 12-5)


APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER — SHEET 1 OF 2

12-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE
APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER – SHEET 1 OF 2
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
1 b 1698511
4027007
4041184 Carriage (Shown) ....................................................................................... .. 1
1 a 1701343
4026977
4041186 Carriage ..................................................................................................... 1 ..
2 1687120 Carriage (Apron Wldmt) (Shown) ............................................................... .. 1
2 1701299 Carriage (Apron Wldmt) ............................................................................. 1 ..
3 314373 Load Roller Assembly ................................................................................ 4 4
4 170368 Shield ..................................................................................................... 2 2
5 170379 Bearing Cone ......................................................................................... 2 2
6 314374 Roller ..................................................................................................... 1 1
7 170380 Bearing Cup ........................................................................................... 2 2
8 170371 Snap Ring .............................................................................................. 2 2
9 170377 Shim (0,127 mm) ........................................................................................ 8 8
10 170378 Shim (0,178 mm) ........................................................................................ 4 4
11 170369 Cap ............................................................................................................. 4 4
12 292527 Capscrew ................................................................................................... 16 16
13 1677386 Plug ............................................................................................................ 4 4
14 292566 Capscrew ................................................................................................... 8 12
15 320165 Washer ....................................................................................................... 16 16
16 887068 Grease Fitting ............................................................................................. 4 4
17 302401 Locknut ....................................................................................................... 4 4
18 320159 Washer ....................................................................................................... 8 8
19 1669682 Bracket Wldmt (Bearing) ............................................................................ 4 4
20 1589641 Shim (0,5 mm) ............................................................................................ 8 8
21 1589642 Shim (1,5 mm) ............................................................................................ 4 4
22 1589643 Shim (3,0 mm) ............................................................................................ 4 4
23 1692957 Bearing ....................................................................................................... 4 4
24 296176 Capscrew ................................................................................................... 4 4
25 292573 Capscrew ................................................................................................... 8 4
26 1666731 Stubshaft .................................................................................................... 4 4
27 1678026 Pin .............................................................................................................. .. 2
27 1695167 Pin .............................................................................................................. 2 ..
28 1698757 Cylinder Assy ............................................................................................. .. 1
28 1701312 Cylinder Assy ............................................................................................. 1 ..
29 1706689 Spacer ........................................................................................................ 1 1
30 1706690 Spacer ........................................................................................................ 1 1
31 1487067 Fitting ......................................................................................................... 2 2
31 16485 O-Ring ................................................................................................... 1 1
31 252729 O-Ring ................................................................................................... 1 1
32 302405 Locknut ....................................................................................................... 4 4
33 4020900
320169 Washer ....................................................................................................... 8 8
34 292595 Capscrew ................................................................................................... 4 4

©2013 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE
APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER – SHEET 1 OF 2
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
35 1678025 Plate ........................................................................................................... 2 2
35 1706923 Plate (Alternate Part) .................................................................................. 2 2
36 296255 Capscrew ................................................................................................... 8 8
36 296267 Capscrew (Alternate Part) .......................................................................... 8 8
37 136681 Capscrew ................................................................................................... 2 2
38 1687152 Thrust Washer ............................................................................................ 5 5
39 296174 Capscrew ................................................................................................... 2 2
40 4009459 Spacer ........................................................................................................ 2 2
41 4013291
4030483 Plate ........................................................................................................... 1 1
42 1498506 Fitting (Includes Nut) .................................................................................. 2 2
42 252729 O-Ring ................................................................................................... 2 2
43 1687154 Hose Assy .................................................................................................. 1 1
44 1687153 Hose Assy .................................................................................................. 1 1
45 136985 Capscrew ................................................................................................... 7 7
46 4014186 Plate ........................................................................................................... 2 2
47 4011234 Plate ........................................................................................................... 2 2
48 1533665 Clamp ......................................................................................................... 1 1
49 136703 Capscrew ................................................................................................... 1 1
50 320157 Washer ....................................................................................................... 4 4
51 302400 Nut .............................................................................................................. 1 1
52 1533649 Cover Plate ................................................................................................ 1 1
53 1695671 Clamp ......................................................................................................... 2 2
54 292517 Capscrew ................................................................................................... 4 4
55 1617042 Cover Plate ................................................................................................ 2 2
56 1672757 Clamp ......................................................................................................... 2 2
57 292519 Capscrew ................................................................................................... 4 4
58 1522437 Fitting ......................................................................................................... 2 2
58 252729 O-Ring ................................................................................................... 2 2
59 4013287 Pin .............................................................................................................. 2 2
60 1687142 Hook ........................................................................................................... 2 2
61 1687143 Wear Pad ................................................................................................... 3 3
62 4015118 Shim ........................................................................................................... 6 6
63 1687147 Wear Pad ................................................................................................... 2 2
64 1645277 Spacer ........................................................................................................ 1 1
65 4015791 Shim ........................................................................................................... 2 ..
66 4015867 Plate ........................................................................................................... 4 ..

FOOTNOTES:
a When ordering 4026977/4041186, also order qty. b When ordering 4027007/4041184, also order qty.
(2) Bracket 4026980. (2) Bracket 4026980.

12-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE (FIGURE 12-6)


APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER — SHEET 2 OF 2

12-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE
APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER – SHEET 2 OF 2
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
1 1683201 Fork Hanger ............................................................................................... .. 1
1 1701536 Fork Hanger ............................................................................................... 1 ..
2 1683200 Fork Hanger ............................................................................................... .. 1
2 1701537 Fork Hanger ............................................................................................... 1 ..
3 1678001 Cylinder Assy (FFigure 12-24).................................................................. .. 2
3 1695169 Cylinder Assy (FFigure 12-24).................................................................. 2 ..
4 1678027 Pin .............................................................................................................. 2 2
5 1692116 Pipe ............................................................................................................ 2 2
6 320156 Washer ....................................................................................................... 8 8
7 1512440
302399 Nut .............................................................................................................. 4 4
8 292505 Capscrew ................................................................................................... 4 4
9 1678024 Thrust Washer ............................................................................................ 6 6
10 4009333 Pin .............................................................................................................. 2 2
11 4009335 Pipe ............................................................................................................ 2 2
12 78286 Clamp ......................................................................................................... 2 2
13 1473887 Fitting ......................................................................................................... 2 2
13 265731 O-Ring ................................................................................................... 1 1
13 16484 O-Ring ................................................................................................... 1 1
14 1687160 Tube Assy .................................................................................................. 1 1
14 1701532 Tube Assy .................................................................................................. 1 ..
15 1708938 Tube Assy .................................................................................................. .. 1
15 1708354 Tube Assy .................................................................................................. 1 ..
16 1522435 Fitting ......................................................................................................... 3 3
16 265731 O-Ring ................................................................................................... 2 2
17 1687158 Hose Assy .................................................................................................. 1 1
18 1701157 Hose Assy .................................................................................................. 4 4
19 1473897 Fitting ......................................................................................................... .. 2
19 1487065 Fitting ......................................................................................................... 2 ..
19 265731 O-Ring ................................................................................................... 1 1
19 16484 O-Ring ................................................................................................... .. 1
19 16485 O-Ring ................................................................................................... 1 ..
20 1708829 Plate ........................................................................................................... .. 1
20 1708027 Plate ........................................................................................................... 1 ..
21 1708830 Plate ........................................................................................................... .. 1
21 1708028 Plate ........................................................................................................... 1 ..
22 1701152 Plate ........................................................................................................... 2 2
23 4022578 Bracket ....................................................................................................... 2 2
24 2106330
4035414 Wire Harness (STD/SS Carriage) .............................................................. 1 1
25 128408 Clamp ......................................................................................................... 3 3
26 1557756 Strap (Static) .............................................................................................. 1 1
27 816591 Fitting ......................................................................................................... 1 1
27 265731 O-Ring ................................................................................................... 2 2
28 1672757 Clamp ......................................................................................................... 6 6

©2013 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE
APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER – SHEET 2 OF 2
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
29 1617042 Cover Plate ................................................................................................ 7 7
30 292522 Capscrew ................................................................................................... 2 2
31 320159 Washer ....................................................................................................... 29 29
32 302401 Locknut ....................................................................................................... 16 16
33 292519 Capscrew ................................................................................................... 8 8
34 1695671 Clamp ......................................................................................................... 1 1
35 1560005 Cover Plate ................................................................................................ 2 2
36 292516 Capscrew ................................................................................................... 8 8
37 239308 Sleeve ........................................................................................................ 2 2
38 1522438 Fitting ......................................................................................................... 4 4
38 252729 O-Ring ................................................................................................... 1 1
38 265731 O-Ring ................................................................................................... 1 1
39 136516 Clamp ......................................................................................................... 2 2
40 4022579 Tube Assy .................................................................................................. 1 1
41 4022580 Tube Assy .................................................................................................. 1 1
42 1687157 Tube Assy .................................................................................................. 1 1
43 1687156 Tube Assy .................................................................................................. 1 1
44 1687155 Tube Assy .................................................................................................. 1 1
45 1701155 Tube Assy .................................................................................................. 1 1
46 4022801 Tube Assy .................................................................................................. 1 1
47 1687165 Tube Assy .................................................................................................. .. 1
47 1701533 Tube Assy .................................................................................................. 1 ..
48 1687166 Tube Assy .................................................................................................. .. 1
48 1701534 Tube Assy .................................................................................................. 1 ..
49 129563 Strap Clamp ............................................................................................... 2 3
50 1487064 Fitting ......................................................................................................... 1 1
50 265731 O-Ring ................................................................................................... 1 1
50 16483 O-Ring ................................................................................................... 1 1
51 1486749 Fitting ......................................................................................................... 6 6
51 252729 O-Ring ................................................................................................... 1 1
51 16485 O-Ring ................................................................................................... 1 1
52 1486751 Fitting ......................................................................................................... 2 2
52 252729 O-Ring ................................................................................................... 1 1
52 16486 O-Ring ................................................................................................... 1 1
53 1522437 Fitting ......................................................................................................... 2 2
53 252729 O-Ring ................................................................................................... 2 2
54 4011235 Plate ........................................................................................................... 1 1
55 136985 Capscrew ................................................................................................... 4 4
56 4014186 Plate ........................................................................................................... 1 1
57 1687345 Clamp ......................................................................................................... 1 1

12-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE HYDRAULICS (FIGURE 12-7)


STANDARD PIN TYPE

12-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE HYDRAULICS
STANDARD PIN TYPE
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
1 1701536 Fork Hanger ............................................................................................... 1 ..
1 1683201 Fork Hanger ............................................................................................... .. 1
2 1701537 Fork Hanger ............................................................................................... 1 ..
2 1683200 Fork Hanger ............................................................................................... .. 1
3 1695169 Cylinder Assy (FFigure 12-24).................................................................. 2 ..
3 1678001 Cylinder Assy (FFigure 12-24).................................................................. .. 2
4 1695178 Tube Assy .................................................................................................. 2 ..
4 1683211 Tube Assy .................................................................................................. .. 2
5 1695182 Tube Assy .................................................................................................. 1 ..
5 1688084 Tube Assy .................................................................................................. .. 1
6 1695179 Tube Assy .................................................................................................. 1 ..
6 1683213 Tube Assy .................................................................................................. .. 1
7 1695186 Hose Assy .................................................................................................. 1 ..
7 4009878 Hose Assy .................................................................................................. .. 1
8 1695185 Hose Assy .................................................................................................. 1 ..
8 4009877 Hose Assy .................................................................................................. .. 1
9 1695188 Hose Assy .................................................................................................. 1 ..
9 4009879 Hose Assy .................................................................................................. .. 1
10 1695187 Tube Assy .................................................................................................. 1 ..
10 1687055 Tube Assy .................................................................................................. .. 1
11 1695184 Tube Assy .................................................................................................. 1 ..
11 1687054 Tube Assy .................................................................................................. .. 1
12 1695183 Tube Assy .................................................................................................. 1 ..
12 1687053 Tube Assy .................................................................................................. .. 1
13 1695181 Tube Assy .................................................................................................. 1 ..
13 1683214 Tube Assy .................................................................................................. .. 1
14 1695180 Tube Assy .................................................................................................. 1 ..
14 1683212 Tube Assy .................................................................................................. .. 1
15 2106330
4035414 Wire Harness (STD/SS Carriage) .............................................................. 1 1
16 4013291
4030483 Plate ........................................................................................................... 1 1
17 4011235 Plate ........................................................................................................... 2 2
18 4011234 Plate ........................................................................................................... 1 1
19 4014186 Plate ........................................................................................................... 3 3
20 1522437 Fitting ......................................................................................................... 2 2
20 252729 O-Ring ................................................................................................... 2 2
21 1522435 Fitting ......................................................................................................... 3 3
21 265731 O-Ring ................................................................................................... 2 2
22 1687345 Clamp ......................................................................................................... 1 1
23 1672757 Clamp ......................................................................................................... 4 4
24 1617042 Cover Plate ................................................................................................ 5 5
25 128408 Clamp ......................................................................................................... 2 2
26 292519 Capscrew ................................................................................................... 6 6
27 302401 Locknut ....................................................................................................... 10 10

©2013 HYSTER COMPANY See Service Manual 12-23


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE HYDRAULICS
STANDARD PIN TYPE
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
28 320159 Washer ....................................................................................................... 19 19
29 136985 Capscrew ................................................................................................... 9 9
30 129563 Strap Clamp ............................................................................................... 3 3
31 1487064 Fitting ......................................................................................................... 1 1
31 265731 O-Ring ................................................................................................... 1 1
31 16483 O-Ring ................................................................................................... 1 1
32 1486751 Fitting ......................................................................................................... 2 2
32 252729 O-Ring ................................................................................................... 1 1
32 16486 O-Ring ................................................................................................... 1 1
33 1486746 Fitting ......................................................................................................... 4 4
33 265731 O-Ring ................................................................................................... 1 1
33 16485 O-Ring ................................................................................................... 1 1
34 1629234 Clamp ......................................................................................................... 2 2
35 292508 Capscrew ................................................................................................... 2 ..
35 214364 Capscrew ................................................................................................... .. 2
36 320157 Washer ....................................................................................................... 6 ..
36 320157 Washer ....................................................................................................... .. 2
36 320158 Washer ....................................................................................................... .. 4
37 302400 Nut .............................................................................................................. 3 3
38 1473887 Fitting ......................................................................................................... 4 4
38 265731 O-Ring ................................................................................................... 1 1
38 16484 O-Ring ................................................................................................... 1 1
39 78286 Clamp ......................................................................................................... 2 2
40 1692116 Pipe ............................................................................................................ 2 2
41 1678027 Pin .............................................................................................................. 2 2
42 4009335 Pipe ............................................................................................................ 2 2
43 4009333 Pin .............................................................................................................. 2 2
44 1678024 Thrust Washer ............................................................................................ 6 7
45 292505 Capscrew ................................................................................................... 4 4
46 320156 Washer ....................................................................................................... 8 8
47 1512440
302399 Nut .............................................................................................................. 4 4
48 292522 Capscrew ................................................................................................... 2 2
49 816591 Fitting ......................................................................................................... 1 1
49 265731 O-Ring ................................................................................................... 2 2
50 1498506 Fitting (Includes Nut) .................................................................................. 2 2
50 252729 O-Ring ................................................................................................... 2 2
51 1645277 Spacer ........................................................................................................ 1 1
52 1300165 Spacer ........................................................................................................ 2 2
53 1533665 Clamp ......................................................................................................... 1 1
54 1533649 Cover Plate ................................................................................................ 1 1
55 292521 Capscrew ................................................................................................... 2 2
56 136703 Capscrew ................................................................................................... 1 1

12-24 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

NOTES

©2013 HYSTER COMPANY See Service Manual 12-25


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE HYDRAULICS (FIGURE 12-8)


DUAL FUNCTION SIDE-SHIFT FORK POSITIONER

12-26 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE HYDRAULICS
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
1 4012241 Bracket Wldmt ............................................................................................ 2 ..
1 4011244 Bracket Wldmt ............................................................................................ .. 2
2 4013287 Pin .............................................................................................................. 4 4
3 296098 Capscrew ................................................................................................... 4 ..
3 296100 Capscrew ................................................................................................... .. 4
4 296097 Bolt ............................................................................................................. 2 2
5 1704361 Washer ....................................................................................................... 2 2
6 1670866 Thrust Washer ............................................................................................ 8 8
7 4020900
320169 Washer ....................................................................................................... 4 4
8 302405 Locknut ....................................................................................................... 6 6
9 1704356 Pin .............................................................................................................. 2 2
10 136681 Capscrew ................................................................................................... 4 4
11 320157 Washer ....................................................................................................... 14 14
12 4009459 Spacer ........................................................................................................ 4 4
13 1708021 Plate ........................................................................................................... 2 2
14 144157 Hose Clamp ............................................................................................... 3 ..
14 227221 Clamp ......................................................................................................... .. 3
15 4013291
4030483 Plate ........................................................................................................... 1 1
16 1645277 Spacer ........................................................................................................ 1 1
17 320160 Washer ....................................................................................................... 2 2
18 320159 Washer ....................................................................................................... 17 17
19 136985 Capscrew ................................................................................................... 9 9
20 816591 Fitting ......................................................................................................... 1 1
20 265731 O-Ring ................................................................................................... 2 2
21 1498506 Fitting (Includes Nut) .................................................................................. 2 2
21 252729 O-Ring ................................................................................................... 2 2
22 1522435 Fitting ......................................................................................................... 3 3
22 265731 O-Ring ................................................................................................... 2 2
23 1522437 Fitting ......................................................................................................... 2 2
23 252729 O-Ring ................................................................................................... 2 2
24 1687102 Hose Assy .................................................................................................. 1 1
25 1672755 Hose Assy .................................................................................................. 2 2
26 1687053 Tube Assy .................................................................................................. 1 1
27 1687054 Tube Assy .................................................................................................. 1 1
28 1687055 Tube Assy .................................................................................................. 1 1
29 1487064 Fitting ......................................................................................................... 1 1
29 265731 O-Ring ................................................................................................... 1 1
29 16483 O-Ring ................................................................................................... 1 1
30 1486751 Fitting ......................................................................................................... 2 2
30 252729 O-Ring ................................................................................................... 1 1
30 16486 O-Ring ................................................................................................... 1 1
31 1687045 Tube Assy .................................................................................................. 1 1
32 1687042 Tube Assy .................................................................................................. 1 1

©2013 HYSTER COMPANY See Service Manual 12-27


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CARRIAGE HYDRAULICS
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
33 1487065 Fitting ......................................................................................................... 5 5
33 265731 O-Ring ................................................................................................... 1 1
33 16485 O-Ring ................................................................................................... 1 1
34 1486746 Fitting ......................................................................................................... 3 3
34 265731 O-Ring ................................................................................................... 1 1
34 16485 O-Ring ................................................................................................... 1 1
35 1687040 Tube Assy .................................................................................................. 1 1
36 1687044 Tube Assy .................................................................................................. 1 1
37 1687041 Tube Assy .................................................................................................. 1 1
38 1687043 Tube Assy .................................................................................................. 1 1
39 4009846 Hose Assy .................................................................................................. 1 1
40 1687349 Tube Assy .................................................................................................. 1 ..
40 1687047 Tube Assy .................................................................................................. .. 1
41 1687350 Tube Assy .................................................................................................. 1 ..
41 1687048 Tube Assy .................................................................................................. .. 1
42 1677044 Tube Assy .................................................................................................. 2 ..
42 1670872 Tube Assy .................................................................................................. .. 2
43 2106329
4035413 Wire Harness (DFSSFP Carriage) ............................................................. 1 1
44 129563 Strap Clamp ............................................................................................... 3 3
45 1629234 Clamp ......................................................................................................... 4 4
46 302400 Nut .............................................................................................................. 5 5
47 292508 Capscrew ................................................................................................... 4 4
48 1557756 Strap (Static) .............................................................................................. 1 1
49 4013290 Plate ........................................................................................................... 1 1
50 302401 Locknut ....................................................................................................... 10 10
51 1672757 Clamp ......................................................................................................... 3 3
52 1533665 Clamp ......................................................................................................... 1 1
53 1617039 Clamp ......................................................................................................... 1 1
54 1617042 Cover Plate ................................................................................................ 5 5
55 1533649 Cover Plate ................................................................................................ 1 1
56 128408 Clamp ......................................................................................................... 2 2
57 136703 Capscrew ................................................................................................... 1 1
58 292522 Capscrew ................................................................................................... 2 2
59 292519 Capscrew ................................................................................................... 8 8
60 1687345 Clamp ......................................................................................................... 1 1
61 4011235 Plate ........................................................................................................... 2 2
62 4011234 Plate ........................................................................................................... 1 1
63 4014186 Plate ........................................................................................................... 3 3
64 1522426 Fitting ......................................................................................................... 4 4
64 265731 O-Ring ................................................................................................... 3 3
65 a 1676975 Cylinder Assy (FFigure 12-19).................................................................. 2 ..
65 c 1687882 Cylinder Assy (FFigure 12-17).................................................................. 2 ..
65 a 1664204 Cylinder Assy (FFigure 12-20).................................................................. .. 2
65 c 1687884 Cylinder Assy (FFigure 12-18).................................................................. .. 2

12-28 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CARRIAGE HYDRAULICS
DUAL FUNCTION SIDE-SHIFT FORK POSITIONER
KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
66 a 1486746 Fitting ......................................................................................................... 2 2
66 c 1487065 Fitting ......................................................................................................... 2 2
66 265731 O-Ring ................................................................................................... 1 1
66 16485 O-Ring ................................................................................................... 1 1
67 a 1687049 Tube Assy .................................................................................................. 1 ..
67 c 1687919 Tube Assy .................................................................................................. 1 ..
67 a 1687050 Tube Assy .................................................................................................. .. 1
67 c 1687920 Tube Assy .................................................................................................. .. 1
68 a 1687051 Tube Assy .................................................................................................. 1 ..
68 c 1687921 Tube Assy .................................................................................................. 1 ..
68 a 1687052 Tube Assy .................................................................................................. .. 1
68 c 1687922 Tube Assy .................................................................................................. .. 1
b 1486772 Fitting ......................................................................................................... 7 7
265731 O-Ring ................................................................................................... 2 2
b 1300165 Spacer ........................................................................................................ 2 2

FOOTNOTES:
a Long Cylinder c Short Cylinder
b Not Illustrated

©2013 HYSTER COMPANY See Service Manual 12-29


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DEDICATED CARRIAGE (FIGURE 12-9)

12-30 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DEDICATED CARRIAGE
ITEM PART NO. DESCRIPTION QTY
1682823 Carriage Assembly ............................................................................................. 1
1 1682822 Carriage Wldmt .............................................................................................. 1
2 1666731 Stubshaft .................................................................................................... 4
3 302401 Locknut ........................................................................................................... 10
4 1617039 Clamp ............................................................................................................. 1
5 1617042 Cover Plate ..................................................................................................... 1
6 292521 Capscrew ....................................................................................................... 2
7 136703 Capscrew ....................................................................................................... 1
8 173247 Clamp ............................................................................................................. 1
9 1533649 Cover Plate ..................................................................................................... 1
10 1533665 Clamp ............................................................................................................. 1
11 320157 Washer ........................................................................................................... 2
12 16080 Capscrew ....................................................................................................... 12
13 1315985 Plate ............................................................................................................... 6
14 388982 Wear Plate ...................................................................................................... 2
15 1670867 Chain Anchor .................................................................................................. 2
16 1672758 Nut .................................................................................................................. 2
17 1670883 Plate ............................................................................................................... 2
18 1390281 Capscrew ....................................................................................................... 4
19 314373 Load Roller Assembly .................................................................................... 4
20 314374 Roller .......................................................................................................... 1
21 170380 Bearing Cup ............................................................................................... 2
22 170379 Bearing Cone ............................................................................................. 2
23 170368 Shield ......................................................................................................... 2
24 170371 Snap Ring .................................................................................................. 2
25 170369 Cap ................................................................................................................. 4
26 292527 Capscrew ....................................................................................................... 16
27 170377 Shim (0,127 mm) ............................................................................................ 8
28 170378 Shim (0,178 mm) ............................................................................................ 4
29 1669682 Bracket Wldmt (Bearing) ................................................................................ 4
30 1692957 Bearing ........................................................................................................... 4
31 1589643 Shim (3,0 mm) ................................................................................................ 4
32 1589642 Shim (1,5 mm) ................................................................................................ 4
33 1589641 Shim (0,5 mm) ................................................................................................ 8
34 296176 Capscrew ....................................................................................................... 4
35 320159 Washer ........................................................................................................... 21
36 292564 Capscrew ....................................................................................................... 16
37 320165 Washer ........................................................................................................... 16
38 1509182 Pin .................................................................................................................. 2
39 1194251 Snap Ring ....................................................................................................... 4
40 14349 Fitting (Pipe Plug) ........................................................................................... 4
41 16001 Grease Fitting ................................................................................................. 4
42 302400 Nut .................................................................................................................. 1
43 136985 Capscrew ....................................................................................................... 3

©2013 HYSTER COMPANY See Service Manual 12-31


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CONTAINER ATTACHMENT INSTALLATION (FIGURE 12-10)


DEDICATED CARRIAGE

12-32 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CONTAINER ATTACHMENT INSTALLATION


DEDICATED CARRIAGE

ITEM PART NO. DESCRIPTION QTY


1 1498506 Fitting (Includes Nut) ........................................................................................... 2
1 252729 O-Ring ............................................................................................................ 2
2 101625 Clamp ................................................................................................................. 2
3 1533665 Clamp ................................................................................................................. 3
4 1533649 Cover Plate ......................................................................................................... 3
5 292509 Capscrew ............................................................................................................ 3
6 1562657 Hose Assy ........................................................................................................... 2
7 137852 Strap Clamp ........................................................................................................ 3
8 1564897 Strap Clamp ........................................................................................................ 2
9 1564900 Strap Clamp ........................................................................................................ 2

©2013 HYSTER COMPANY See Service Manual 12-33


for service procedures.
UNIT CODE G008
EUROPE 12/2013

COIL RAM AND ATTACHING PARTS (FIGURE 12-11)


PIN TYPE FORKS

ITEM PART NO. DESCRIPTION QTY


1 4004573 Plate .................................................................................................................... 2
2 302401 Locknut ............................................................................................................... 4
3 176801 Capscrew ............................................................................................................ 4

12-34 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

COIL RAM AND ATTACHING PARTS (FIGURE 12-12)


HOOK TYPE FORKS

KEY:
A: H25XM
B: H32XM
QTY
ITEM PART NO. DESCRIPTION A B
4004399 Coil Ram Wldmt (1500mm) ........................................................................ .. 1
4004400 Coil Ram Wldmt (1800mm) ........................................................................ .. 1
4017058 Coil Ram Wldmt (1500mm) ........................................................................ 1 ..
4017059 Coil Ram Wldmt (1800mm) ........................................................................ 1 ..
1 1672364 Pin Retainer ............................................................................................... 4 4
2 1672363 Pin .............................................................................................................. .. 2
2 1677370 Pin .............................................................................................................. 2 ..

©2013 HYSTER COMPANY See Service Manual 12-35


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FORKS (FIGURE 12-13)


DUAL FUNCTION SIDE-SHIFT FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY


1 1677055 Fork (H25XM, 105 x 280mm) ............................................................................. 2
1 1703988 Fork (H28XM, 105 x 300mm) ............................................................................. 2
1 1672361 Fork (H28-32XM, 105 x 300mm) ........................................................................ 2
1 1703216 Fork (H32XM, 110 x 300mm) ............................................................................. 2
2 1672363 Pin ....................................................................................................................... 2
3 1672364 Pin Retainer ........................................................................................................ 4

12-36 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FORKS (FIGURE 12-14)


PIN TYPE WITH BOTTOM HOOKS

ITEM PART NO. DESCRIPTION QTY


1 1699366
4030229 Fork (H25XM, 205 x 280mm) ............................................................................. 2
1 1703989
4030231 Fork (H28XM, 105 x 300mm) ............................................................................. 2
1 1703303
4030230 Fork (H32XM, 110 x 300mm) ............................................................................. 2
1 1677989
4030228 Fork (H32XM, 105 x 300mm) ............................................................................. 2
2 1672363 Pin ....................................................................................................................... 2
3 1672364 Pin Retainer ........................................................................................................ 4
4 302406 Locknut ............................................................................................................... 4
5 320173 Washer ............................................................................................................... 8
6 292608 Capscrew ............................................................................................................ 4
7 1699370 Bracket Wldmt (H25XM, Standard Pin) .............................................................. 2
7 4025290 Bracket Wldmt (H25XM, Apron) ......................................................................... 2
7 1677995 Bracket Wldmt (H28-32XM) ................................................................................ 2

©2013 HYSTER COMPANY See Service Manual 12-37


for service procedures.
UNIT CODE G008
EUROPE 12/2013

FORK GUIDE ASSEMBLY (FIGURE 12-15)

KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
1 4011455 Plate Wldmt (LH) ........................................................................................ 1 ..
1 4011456 Plate Wldmt (RH) (Not Shown) .................................................................. 1 ..
1 4009495 Plate Wldmt (LH) ........................................................................................ .. 1
1 4009496 Plate Wldmt (RH) (Not Shown) .................................................................. .. 1
2 1707825 Shim ........................................................................................................... 3 ..
2 4009505 Shim ........................................................................................................... .. 3
3 4011470 Block .......................................................................................................... 6 ..
3 4009134 Block .......................................................................................................... .. 6
4 4009503 Plate ........................................................................................................... 1 1
5 1692167 Shim ........................................................................................................... 4 ..
5 4009504 Shim ........................................................................................................... .. 4
6 296254 Capscrew ................................................................................................... 2 2
7 4016247 Pin .............................................................................................................. 12 12
8 1707663 Plate ........................................................................................................... 1 1
9 4016248 Pin .............................................................................................................. 2 2
10 320159 Washer ....................................................................................................... 2 2
11 287854 Capscrew ................................................................................................... 2 2

12-38 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FORK GUIDE LOCK (FIGURE 12-16)

KEY:
A: H25XM
B: H28-32XM
QTY
ITEM PART NO. DESCRIPTION A B
1 4001924 Bracket Wldmt ............................................................................................ 1 ..
1 1705840 Bracket Wldmt ............................................................................................ .. 1
2 4012099 Bracket Wldmt ............................................................................................ 2 2
3 1706785 Bracket Wldmt ............................................................................................ 1 1
4 4013289 Pin .............................................................................................................. 1 1
5 1334581 Pin (Fork Locking) ...................................................................................... 2 2
6 4009459 Spacer ........................................................................................................ 1 1
7 320157 Washer ....................................................................................................... 1 1
8 287851 Capscrew ................................................................................................... 1 1
9 4020900
320169 Washer ....................................................................................................... 9 9
10 302405 Locknut ....................................................................................................... 7 7
11 292590 Capscrew ................................................................................................... 2 2
12 296098 Capscrew ................................................................................................... 4 ..
12 296100 Capscrew ................................................................................................... .. 4

©2013 HYSTER COMPANY See Service Manual 12-39


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SIDE-SHIFT AND FORK POSITIONER CYLINDER (FIGURE 12-17)


SHORT CYLINDER — H25XM

12-40 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SIDE-SHIFT AND FORK POSITIONER CYLINDER


SHORT CYLINDER – H25XM

ITEM PART NO. DESCRIPTION QTY


1687882 Cylinder Assy ...................................................................................................... 1
1 1704226 Bearing ........................................................................................................... 1
2 1704227 Piston ............................................................................................................. 1
3 1704239 Rod ................................................................................................................. 1
4 1704240 Tube Wldmt-Cylinder ...................................................................................... 1
5 1704230 Piston Seal ..................................................................................................... 1
6 1704231 Rod Seal ......................................................................................................... 1
7 1704232 Wiper .............................................................................................................. 1
8 1704233 O-Ring ............................................................................................................ 1
9 1670330 O-Ring ............................................................................................................ 1
10 1704234 Back-Up Ring ................................................................................................. 1
11 1704235 Wear Pad ....................................................................................................... 1
12 1704236 Screw ............................................................................................................. 1
13 1704237 Plug ................................................................................................................ 1
14 1704238 Wear Pad ....................................................................................................... 1
1704242
1704241 Kit-Seal ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 12-41


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SIDE-SHIFT AND FORK POSITIONER CYLINDER (FIGURE 12-18)


SHORT CYLINDER — H28-32XM

12-42 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SIDE-SHIFT AND FORK POSITIONER CYLINDER


SHORT CYLINDER – H28-32XM

ITEM PART NO. DESCRIPTION QTY


1687884 Cylinder Assy ...................................................................................................... 1
1 1704243 Tube Wldmt-Cylinder ...................................................................................... 1
2 1704244 Bearing ........................................................................................................... 1
3 1704245 Piston ............................................................................................................. 1
4 1704384 Piston ............................................................................................................. 1
5 1704385 Wiper .............................................................................................................. 1
6 1704386 Wear Pad ....................................................................................................... 2
7 1704387 Piston Seal ..................................................................................................... 1
8 1704388 O-Ring ............................................................................................................ 2
9 1704389 O-Ring ............................................................................................................ 1
10 1704236 Screw ............................................................................................................. 1
11 1704390 Back-Up Ring ................................................................................................. 1
12 1704391 Rod Seal ......................................................................................................... 1
13 1704237 Plug ................................................................................................................ 2
1704392 Kit-Seal ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 12-43


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SIDE-SHIFT AND FORK POSITIONER CYLINDER (FIGURE 12-19)


LONG CYLINDER — H25XM

12-44 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SIDE-SHIFT AND FORK POSITIONER CYLINDER


LONG CYLINDER – H25XM

ITEM PART NO. DESCRIPTION QTY


1676975 Cylinder Assy ...................................................................................................... 2
1 1704226 Bearing ........................................................................................................... 1
2 1704227 Piston ............................................................................................................. 1
3 1704228 Rod ................................................................................................................. 1
4 1704229 Tube Wldmt-Cylinder ...................................................................................... 1
5 1704230 Piston Seal ..................................................................................................... 1
6 1704231 Rod Seal ......................................................................................................... 1
7 1704232 Wiper .............................................................................................................. 1
8 1704233 O-Ring ............................................................................................................ 1
9 1670330 O-Ring ............................................................................................................ 1
10 1704234 Back-Up Ring ................................................................................................. 1
11 1704235 Wear Pad ....................................................................................................... 2
12 1704236 Screw ............................................................................................................. 1
13 1704237 Plug ................................................................................................................ 2
14 1704238 Wear Pad ....................................................................................................... 1
1704242
1704241 Kit-Seal ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 12-45


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SIDE-SHIFT AND FORK POSITIONER CYLINDER (FIGURE 12-20)


LONG CYLINDER — H28-32XM

12-46 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

SIDE-SHIFT AND FORK POSITIONER CYLINDER


LONG CYLINDER – H28-32XM

ITEM PART NO. DESCRIPTION QTY


1664204 Cylinder Assy ...................................................................................................... 1
1 1704244 Bearing ........................................................................................................... 1
2 1704384 Piston ............................................................................................................. 1
3 1704393 Cylinder Rod ................................................................................................... 1
4 1704394 Tube Wldmt-Cylinder ...................................................................................... 1
5 1704387 Piston Seal ..................................................................................................... 1
6 1704391 Rod Seal ......................................................................................................... 1
7 1704385 Wiper .............................................................................................................. 1
8 1704388 O-Ring ............................................................................................................ 2
9 1704389 O-Ring ............................................................................................................ 1
10 1704390 Back-Up Ring ................................................................................................. 1
11 1704386 Wear Pad ....................................................................................................... 2
12 1704236 Screw ............................................................................................................. 1
13 1704237 Plug ................................................................................................................ 2
1704392 Kit-Seal ........................................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 12-47


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DIRECTIONAL CONTROL VALVE ASSEMBLY (FIGURE 12-21)


TWO-SECTION — STANDARD PIN-TYPE CARRIAGES

ITEM PART NO. DESCRIPTION QTY


2111640 Hydraulic Control Valve ...................................................................................... 1
1 1539225 Module (Inlet) ................................................................................................. 1
2 1539230 Module (End) .................................................................................................. 1
3 1539231 Kit-Valve (Tie Rod) ......................................................................................... 1
4 ..... Valve Section ................................................................................................. 2
4 1662992 Module (Electrical) ..................................................................................... 1
5 1539235 Kit-Seal (Electrical Module) ................................................................... 2
6 1539226 Valve .......................................................................................................... 2
7 4016011 Kit-Seal ....................................................................................................... 2
8 1539227 Spool .......................................................................................................... 2
9 1539228 Manifold (End Cap) .................................................................................... 2
10 1539234 Kit-Seal (Mechanical Module) ................................................................ 2
a 15175 Lockwasher (Mounting Hardware) ...................................................................... 3
a 18496 Capscrew (Mounting Hardware) ......................................................................... 3

FOOTNOTES:
a Not Illustrated

12-48 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DIRECTIONAL CONTROL VALVE ASSEMBLY (FIGURE 12-22)


THREE-SECTION — APRON AND DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES

ITEM PART NO. DESCRIPTION QTY


2111641 Hydraulic Control Valve ...................................................................................... 1
1 1539225 Module (Inlet) ................................................................................................. 1
2 1539230 Module (End) .................................................................................................. 1
3 1539232 Kit-Valve (Tie Rods) (Includes Qty 3 Rods) ................................................... 1
4 ..... Valve Section ................................................................................................. 3
4 1662992 Module (Electrical) ..................................................................................... 1
5 1539235 Kit-Seal (Electrical Module) ................................................................... 1
6 1539226 Valve .......................................................................................................... 1
7 4016011 Kit-Seal ....................................................................................................... 1
8 1539227 Spool .......................................................................................................... 1
9 1539228 Manifold (End Cap) .................................................................................... 1
9 4010438 Screw ..................................................................................................... 4
10 1539234 Kit-Seal (Mechanical Module) ................................................................ 1
a 15175 Lockwasher (Mounting Hardware) ...................................................................... 3
a 18496 Capscrew (Mounting Hardware) ......................................................................... 3

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 12-49


for service procedures.
UNIT CODE G008
EUROPE 12/2013

DIRECTIONAL CONTROL VALVE ASSEMBLY (FIGURE 12-23)


FOUR-SECTION — DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES

ITEM PART NO. DESCRIPTION QTY


4602809 Hydraulic Control Valve ...................................................................................... 1
1 1539225 Module (Inlet) ................................................................................................. 1
2 1539230 Module (End) .................................................................................................. 1
3 1539233 Kit-Valve (Tie Rod) ......................................................................................... 1
4 ..... Valve Section ................................................................................................. 4
4 1662992 Module (Electrical) ..................................................................................... 1
5 1539235 Kit-Seal (Electrical Module) ................................................................... 1
6 1539226 Valve .......................................................................................................... 1
7 4016011 Kit-Seal ....................................................................................................... 1
8 1539227 Spool .......................................................................................................... 1
9 1539228 Manifold (End Cap) .................................................................................... 1
9 4010438 Screw ..................................................................................................... 4
10 1539234 Kit-Seal (Mechanical Module) ................................................................ 1
a 15175 Lockwasher (Mounting Hardware) ...................................................................... 3
a 18496 Capscrew (Mounting Hardware) ......................................................................... 3

FOOTNOTES:
a Not Illustrated

12-50 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

FORK POSITIONER CYLINDER ASSEMBLY (FIGURE 12-24)

KEY:
A: H25
B: H28-32
QTY
ITEM PART NO. DESCRIPTION A B
1695169 Cylinder Assy ............................................................................................. 1 ..
1678001 Cylinder Assy ............................................................................................. .. 1
1 4085196 Piston ..................................................................................................... 1 1
2 ..... Piston Seal ............................................................................................. 1 1
3 ..... Wear Sleeve .......................................................................................... 2 2
4 1704236 Screw ..................................................................................................... 1 1
5 4085198 Spacer ................................................................................................... .. 1
6 4085204 Tube Wldmt-Cylinder ............................................................................. 1 ..
6 4085194 Tube Wldmt-Cylinder ............................................................................. .. 1
7 4085205 Rod ........................................................................................................ 1 ..
7 4085195 Rod ........................................................................................................ .. 1
8 ..... O-Ring ................................................................................................... 1 1
9 ..... Back-Up Ring ......................................................................................... 1 1
10 4085197 Bearing .................................................................................................. 1 1
11 ..... Rod Seal ................................................................................................ 1 1
12 ..... Wiper ..................................................................................................... 1 1
13 1704233 O-Ring (Not Shown) .............................................................................. 1 1
4085193 Kit-Seal .................................................................................................. 1 1

©2013 HYSTER COMPANY See Service Manual 12-51


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

12-52 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

13 OPTIONS
UNIT CODE G008
12/2013 EUROPE

SECTION 13
OPTIONS

DESCRIPTION PAGE

AIR HORN ....................................................................................................................................................... 13-28


BLOCK HEATER
120 VOLT - TIER III ENGINE ...................................................................................................................... 13-2
120 VOLT - STAGE 3B ENGINE ................................................................................................................ 13-3
240 VOLT - TIER III ENGINE ...................................................................................................................... 13-4
240 VOLT - STAGE 3B ENGINE ................................................................................................................ 13-5
CAB RECIRCULATING FAN
CLOSED CAB ONLY .................................................................................................................................. 13-17
CAB SUNSHADE
REAR .......................................................................................................................................................... 13-24
TOP ............................................................................................................................................................. 13-23
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 13-15
ELECTRIC HORN ........................................................................................................................................... 13-22
EMPTY SEAT ENGINE SHUTDOWN ............................................................................................................. 13-9
HYDRAULIC STOP KIT .................................................................................................................................. 13-26
LIFTING EYES
2745 MM, 3050 MM, AND 3655 MM MAST LIFT HEIGHTS ...................................................................... 13-11
4265 MM AND GREATER MAST LIFT HEIGHTS ...................................................................................... 13-12
MAP READING LIGHT
CLOSED CAB ONLY .................................................................................................................................. 13-18
MIRRORS ........................................................................................................................................................ 13-6
MUDFLAPS
FRONT ........................................................................................................................................................ 13-7
REAR .......................................................................................................................................................... 13-8
OPTIONAL MOUNTING EQUIPMENT (HANDLE) ......................................................................................... 13-13
RAIN TOP
OPEN CAB ONLY ....................................................................................................................................... 13-19
SECOND 12V SOCKET OPTION
CLIMATE CONTROL CAB .......................................................................................................................... 13-16
START AID ...................................................................................................................................................... 13-14
STORAGE BOX .............................................................................................................................................. 13-20
TILT INDICATOR ............................................................................................................................................ 13-10
TRAINING SEAT ............................................................................................................................................. 13-21

©2013 HYSTER COMPANY See Service Manual 13-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BLOCK HEATER (FIGURE 13-1)


120 VOLT — TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1694617 Bracket ................................................................................................................ 1
2 1683169 Engine Heater ..................................................................................................... 1
2 1628960 Cable (120V) .................................................................................................. 1
2 1628961 Clamp ............................................................................................................. 1
2 1694861 Heater Element .............................................................................................. 1
2 1628963 Cover , Hinge ................................................................................................. 1
2 1628964 Housing , Plug ................................................................................................ 1
3 293744 Screw .................................................................................................................. 2
4 320155 Washer ............................................................................................................... 2
5 302398 Locknut ............................................................................................................... 2

13-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

BLOCK HEATER (FIGURE 13-2)


120 VOLT — STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1694617 Bracket ................................................................................................................ 1
2 1625540 Engine Heater (120 Volt) .................................................................................... 1
2 1628959 Heat Shield ..................................................................................................... 1
2 1628960 Cable (120V) .................................................................................................. 1
2 1628961 Clamp ............................................................................................................. 1
2 1628962 Heater Plug, 120V .......................................................................................... 1
2 1628963 Cover , Hinge ................................................................................................. 1
2 1628964 Housing , Plug ................................................................................................ 1
3 293744 Screw .................................................................................................................. 2
4 320155 Washer ............................................................................................................... 2
5 302398 Locknut ............................................................................................................... 2
a 1350914 Strap ................................................................................................................... 1
a 137852 Strap Clamp ........................................................................................................ 6

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE G008
EUROPE 12/2013

BLOCK HEATER (FIGURE 13-3)


240 VOLT — TIER III ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1507090 Connector (220 Volt, Female) (Female) ............................................................. 1
2 1507089 Connector (220 Volt, Male) (Male) ...................................................................... 1
3 1694503 Bracket ................................................................................................................ 1
4 1678242 Engine Heater ..................................................................................................... 1
4 1628965 Cable (240V) .................................................................................................. 1
4 1628961 Clamp ............................................................................................................. 1
4 1694913 Heater Element .............................................................................................. 1
4 1628967 Gland .............................................................................................................. 1
5 293744 Screw .................................................................................................................. 2
5 320155 Washer ............................................................................................................... 2
5 302398 Locknut ............................................................................................................... 2

13-4 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

BLOCK HEATER (FIGURE 13-4)


240 VOLT — STAGE 3B ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1507090 Connector (220 Volt, Female) (Female) ............................................................. 1
2 1507089 Connector (220 Volt, Male) (Male) ...................................................................... 1
3 1694503 Bracket ................................................................................................................ 1
4 1625944 Engine Heater (240 Volt) .................................................................................... 1
4 1628959 Heat Shield ..................................................................................................... 1
4 1628965 Cable (240V) .................................................................................................. 1
4 1628961 Clamp ............................................................................................................. 1
4 1628966 Heater Plug, 240V .......................................................................................... 1
4 1628967 Gland .............................................................................................................. 1
5 293744 Screw .................................................................................................................. 2
5 320155 Washer ............................................................................................................... 2
5 302398 Locknut ............................................................................................................... 2
a 1350914 Strap ................................................................................................................... 1
a 137852 Strap Clamp ........................................................................................................ 6

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MIRRORS (FIGURE 13-5)

ITEM PART NO. DESCRIPTION QTY


1 1678201 Bracket Wldmt .................................................................................................... 2
2 1678202 Hose Clamp ........................................................................................................ 2
3 1678203 End Plug ............................................................................................................. 2
4 1678204 Mirror .................................................................................................................. 2
5 4018167 Capscrew ............................................................................................................ 4

13-6 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

MUDFLAPS (FIGURE 13-6)


FRONT

KEY:
A: H25XM/XMS
B: H28-32XM/XMS
QTY
ITEM PART NO. DESCRIPTION A B
1 1671626 Plate ........................................................................................................... 2 ..
1 1671627 Plate ........................................................................................................... .. 2
2 1671630 Mud Flap .................................................................................................... 2 ..
2 1671631 Mud Flap .................................................................................................... .. 2
3 1581557 Washer ....................................................................................................... 12 12
4 1597445 Capscrew ................................................................................................... 6 6
5 302401 Locknut ....................................................................................................... 6 6

©2013 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MUDFLAPS (FIGURE 13-7)


REAR

ITEM PART NO. DESCRIPTION QTY


1 1675276 Mud Flap ............................................................................................................. 2
2 1581582 Capscrew ............................................................................................................ 12
3 1639878 Washer ............................................................................................................... 12
4 1675373 Plate .................................................................................................................... 2
5 1675374 Plate .................................................................................................................... 2
6 1670808 Plate .................................................................................................................... 4
7 1675395 Plate .................................................................................................................... 2

13-8 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

EMPTY SEAT ENGINE SHUTDOWN (FIGURE 13-8)

ITEM PART NO. DESCRIPTION QTY


1 4006988
4616361 Wire Harness ...................................................................................................... 1
1 1347224 Socket ............................................................................................................ 1
1 1489655 Connector (4 Way) ......................................................................................... 1
2 4006987 Relay (Adjustable Timing) ................................................................................... 1
3 320156 Washer ............................................................................................................... 1
4 292500 Capscrew ............................................................................................................ 1

©2013 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE G008
EUROPE 12/2013

TILT INDICATOR (FIGURE 13-9)

ITEM PART NO. DESCRIPTION QTY


1 1694914 Plate .................................................................................................................... 1
2 1694915 Label ................................................................................................................... 1
3 1694916 Indicator .............................................................................................................. 1
4 320165 Washer ............................................................................................................... 2
5 302404 Locknut ............................................................................................................... 2

13-10 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

LIFTING EYES (FIGURE 13-10)


2745 MM, 3050 MM, AND 3655 MM MAST LIFT HEIGHTS

ITEM PART NO. DESCRIPTION QTY


1 4004357 Shackle ............................................................................................................... 4

©2013 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LIFTING EYES (FIGURE 13-11)


4265 MM AND GREATER MAST LIFT HEIGHTS

ITEM PART NO. DESCRIPTION QTY


1 4004357 Shackle ............................................................................................................... 4

13-12 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

OPTIONAL MOUNTING EQUIPMENT (HANDLE) (FIGURE 13-12)

ITEM PART NO. DESCRIPTION QTY


1 1571812 Handle ................................................................................................................ 1
2 296419 Washer ............................................................................................................... 4
3 136749 Screw .................................................................................................................. 4
4 1476584 Cover (Capscrew Head) ..................................................................................... 4

©2013 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE G008
EUROPE 12/2013

START AID (FIGURE 13-13)

ITEM PART NO. DESCRIPTION QTY


1 4009753 Connector (Start Aid) .......................................................................................... 1
2 320156 Washer ............................................................................................................... 8
3 287816 Capscrew ............................................................................................................ 4
4 1512440
302399 Nut ...................................................................................................................... 4

13-14 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

DC-DC CONVERTER AND ATTACHING PARTS (FIGURE 13-14)

ITEM PART NO. DESCRIPTION QTY


1 ..... Wire Harness (Cab Side Console) (FFigure 4-16, FFigure 4-17, FFigure
4-18, FFigure 4-19, FFigure 4-20, FFigure 4-26, FFigure 4-27, FFigure
4-28, FFigure 4-29, FFigure 4-30, FFigure 4-21, FFigure 4-22, FFigure
4-23, FFigure 4-24, FFigure 4-25, FFigure 4-11, FFigure 4-12, FFigure
4-13, FFigure 4-14, FFigure 4-15)..................................................................... 1
2 1566765 Bracket ................................................................................................................ 1
3 1558027 Label (12V) ......................................................................................................... 1
4 1566764 Socket (12V) ....................................................................................................... 1
5 2100569 DC-DC Converter ............................................................................................... 1
6 4001205 Screw .................................................................................................................. 4

©2013 HYSTER COMPANY See Service Manual 13-15


for service procedures.
UNIT CODE G008
EUROPE 12/2013

SECOND 12V SOCKET OPTION (FIGURE 13-15)


CLIMATE CONTROL CAB

ITEM PART NO. DESCRIPTION QTY


1 4011628 Wire Harness (Second 12V Socket) ................................................................... 1
2 1566764 Socket (12V) ....................................................................................................... 1
3 1558027 Label (12V) ......................................................................................................... 1

13-16 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB RECIRCULATING FAN (FIGURE 13-16)


CLOSED CAB ONLY

ITEM PART NO. DESCRIPTION QTY


1 1312226 Fan Assembly ..................................................................................................... 1
1 1307755 Fan ................................................................................................................. 1
2 181045 Connector Body .............................................................................................. 1
3 134810 Terminal ......................................................................................................... 1
4 1301783 Ring Terminal ................................................................................................. 1
5 1468319 Screw .................................................................................................................. 4

©2013 HYSTER COMPANY See Service Manual 13-17


for service procedures.
UNIT CODE G008
EUROPE 12/2013

MAP READING LIGHT (FIGURE 13-17)


CLOSED CAB ONLY

ITEM PART NO. DESCRIPTION QTY


1 1506682 Map Light ............................................................................................................ 1
1 1516559 Bulb ................................................................................................................ 1
2 1468318 Screw .................................................................................................................. 2

13-18 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

RAIN TOP (FIGURE 13-18)


OPEN CAB ONLY

ITEM PART NO. DESCRIPTION QTY


1 1493328 Clip Window ........................................................................................................ 1
2 1498341 Seal ..................................................................................................................... 1
3 1493397 Cover (Capscrew Head) ..................................................................................... 8
4 316834 Nut ...................................................................................................................... 8
5 1498342 Washer ............................................................................................................... 5
6 320156 Washer ............................................................................................................... 3
7 1498343 Clip ...................................................................................................................... 3
8 1493329 Cover .................................................................................................................. 3
9 1393463 Seal ..................................................................................................................... AR
10 1493326 Window (Skylight) ............................................................................................... 1

©2013 HYSTER COMPANY See Service Manual 13-19


for service procedures.
UNIT CODE G008
EUROPE 12/2013

STORAGE BOX (FIGURE 13-19)

ITEM PART NO. DESCRIPTION QTY


1 1506680 Lock .................................................................................................................... 1
2 316835 Nut ...................................................................................................................... 2
3 1506679 Gas Spring .......................................................................................................... 1
4 1499932 Storage Box ........................................................................................................ 1
5 136681 Capscrew ............................................................................................................ 4
6 320158 Washer ............................................................................................................... 4
7 1506678 Washer ............................................................................................................... 4

13-20 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

TRAINING SEAT (FIGURE 13-20)

ITEM PART NO. DESCRIPTION QTY


1 1499936 Cover (Top) ......................................................................................................... 1
2 1506677 Seat Assy (Bottom) ............................................................................................. 1
3 1461081 Kit-Seat Belt ........................................................................................................ 1
4 320156 Washer ............................................................................................................... 4
5 136687 Nut ...................................................................................................................... 4
6 1498336 Edge Protector .................................................................................................... AR
7 293628 Capscrew ............................................................................................................ 2
8 1498338 Washer ............................................................................................................... 3

©2013 HYSTER COMPANY See Service Manual 13-21


for service procedures.
UNIT CODE G008
EUROPE 12/2013

ELECTRIC HORN (FIGURE 13-21)

ITEM PART NO. DESCRIPTION QTY


1 1483425 Horn (24 Volt) ..................................................................................................... 1
2 320158 Washer ............................................................................................................... 2
3 353453 Mount .................................................................................................................. 1
4 287805 Capscrew ............................................................................................................ 1
5 316835 Nut ...................................................................................................................... 1

13-22 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB SUNSHADE (FIGURE 13-22)


TOP

ITEM PART NO. DESCRIPTION QTY


1 1506751 Sunshade ............................................................................................................ 1
2 1506750 Clamp ................................................................................................................. 1
3 1506749 Rubber Pad ......................................................................................................... 1
4 1506748 Rubber Pad ......................................................................................................... 1
5 1468318 Screw .................................................................................................................. 2
6 1655365 Screw .................................................................................................................. 2

©2013 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE G008
EUROPE 12/2013

CAB SUNSHADE (FIGURE 13-23)


REAR

13-24 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

CAB SUNSHADE
REAR

ITEM PART NO. DESCRIPTION QTY


1 1506751 Sunshade ............................................................................................................ 1
2 1644791 Bracket ................................................................................................................ 1
3 296415 Washer ............................................................................................................... 1
4 1468318 Screw .................................................................................................................. 3
5 1506749 Rubber Pad ......................................................................................................... 1
6 1506748 Rubber Pad ......................................................................................................... 2
7 1644792 Bracket ................................................................................................................ 1
8 1655365 Screw .................................................................................................................. 2
9 1644793 Plug ..................................................................................................................... 2

©2013 HYSTER COMPANY See Service Manual 13-25


for service procedures.
UNIT CODE G008
EUROPE 12/2013

HYDRAULIC STOP KIT (FIGURE 13-24)

13-26 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

HYDRAULIC STOP KIT


ITEM PART NO. DESCRIPTION QTY
1497575 Kit-Hydraulic Stop ............................................................................................... 1
1 6990033 Valve Stop ...................................................................................................... 2
1 6996057 Screw ......................................................................................................... 4
1 1329443 Fitting ......................................................................................................... 1
1 6996058 Screw ......................................................................................................... 1
1 6996059 Bushing ...................................................................................................... 1
1 6990616 Housing ...................................................................................................... 1
1 6996451 Bolt ............................................................................................................. 1
1 6990036 Pin .............................................................................................................. 1
1 6996061 Setscrew .................................................................................................... 1
1 6990037 Pin .............................................................................................................. 1
1 6990034 Cylinder Assy ............................................................................................. 1
1 6999007 Kit-Seal .................................................................................................. 1
1 6996062 Screw ..................................................................................................... 1
1 6996063 Screw ..................................................................................................... 2
1 ..... Cover ..................................................................................................... 1
1 ..... Housing .................................................................................................. 1
1 ..... Piston ..................................................................................................... 1
1 ..... Gland ..................................................................................................... 1
1 ..... Rod ........................................................................................................ 1
2 1626113 Fitting .............................................................................................................. 8
3 6996253 Bolt ................................................................................................................. 8
4 6996112 Bolt ................................................................................................................. 8
5 6996025 Lockwasher .................................................................................................... 8
6 6996114 Hose Assy ...................................................................................................... 4
7 6996096 Solenoid Valve ............................................................................................... 2
7 6996293 Solenoid ..................................................................................................... 2
7 6996468 Nut .............................................................................................................. 2
7 6999028 Kit-O-Ring .................................................................................................. 2
8 6996120 Check Valve ................................................................................................... 2
9 6999028 Kit-O-Ring ....................................................................................................... 2
10 6990721 Cable .............................................................................................................. 2
11 6996509 Seal ................................................................................................................ 4
12 6996510 Bolt ................................................................................................................. 4
13 6996511 O-Ring ............................................................................................................ 4
a 1643540 Stop (30') ............................................................................................................ 1
a 2054005 Switch ............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2013 HYSTER COMPANY See Service Manual 13-27


for service procedures.
UNIT CODE G008
EUROPE 12/2013

AIR HORN (FIGURE 13-25)

13-28 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

AIR HORN
ITEM PART NO. DESCRIPTION QTY
1 1571816 Compressor ........................................................................................................ 1
2 1671620 Kit-Service (Air Horn Compressor Box) .............................................................. 1
3 239503 Nut ...................................................................................................................... 3
4 316834 Nut ...................................................................................................................... 1
5 320156 Washer ............................................................................................................... 1
6 1635011 Plate .................................................................................................................... 1
7 1492167 Trim-Bulk ............................................................................................................ AR
8 292501 Capscrew ............................................................................................................ 1
9 1571818 Horn .................................................................................................................... 1
10 320158 Washer ............................................................................................................... 2
11 136749 Screw .................................................................................................................. 1

©2013 HYSTER COMPANY See Service Manual 13-29


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NOTES

13-30 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

14 FIELD CONVERSION KITS


UNIT CODE G008
12/2013 EUROPE

SECTION 14
FIELD CONVERSION KITS

DESCRIPTION PAGE

ACCUMULATOR KIT
TURBO LUBE SYSTEM .............................................................................................................................. 14-2
LOUVER - HEAVY DUTY AIRCO ................................................................................................................... 14-2
PARK BRAKE KITS ......................................................................................................................................... 14-2
TELEMETRY KITS .......................................................................................................................................... 14-2

©2013 HYSTER COMPANY See Service Manual 14-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

LOUVER - HEAVY DUTY AIRCO

DESCRIPTION PART NUMBER


Kit (Louver - Heavy Duty Airco) 4047932

ACCUMULATOR KIT
TURBO LUBE SYSTEM

DESCRIPTION PART NUMBER


Kit-Accumulator (Turbo Lube) 4021602

PARK BRAKE KITS

DESCRIPTION PART NUMBER


Kit-Park Brake (Alarm) 4065058
Kit-Park Brake (Current Draw Avoidance) 4085754

TELEMETRY KITS

DESCRIPTION PART NUMBER


Telemetry Kit -BT FM1 W/GSM FLT 4063831
Telemetry Kit -BT FM1 W/WIFI FLT 4063832
Telemetry Kit -BT FM1 W/GSM EC/CH/RS 4063833
Telemetry Kit -BT FM1 W/WIFI EC/CH/RS 4063834
Telemetry Kit -BT INTERLOCK 4063835
Telemetry Kit -BT ISO PROX CARD READER 4078023
Telemetry Kit -BT HID STD PROX CARD READER 4078024
Telemetry Kit -BT ICLASS/MIFARE PROX CARD READER 4078025
Telemetry Kit -BT SEAT BELT 4063841
Telemetry Kit -BT HYSTER CHECKLIST 4063842

14-2 See Service Manual ©2013 HYSTER COMPANY


for service procedures.
UNIT CODE G008
12/2013 EUROPE

15 NUMERICAL INDEX
UNIT CODE G008
12/2013 EUROPE

SECTION 15
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12827 3-13 5 9-21 12 7-13 17 18254 9-3 9


3-15 30 16483 8-3 23 8-3 3 9-9 9
12855 2-11 4 8-4 43 8-3 5 18470 1-53 21
12935 11-5 16 8-4 44 8-3 24 18496 12-48
12956 9-41 18 9-15 17 9-5 13 12-49
10-5 33 9-15 18 9-5 15 12-50
11-3 8 9-17 8 9-11 15 18558 9-15 26
14349 12-31 40 9-17 13 9-15 13 9-19 7
14595 7-13 5 9-21 5 9-15 20 18588 9-3 13
9-37 2 9-21 6 9-15 30 9-9 13
14603 7-13 15 10-4 13 9-15 31 30062 6-9 23
9-15 20 10-5 29 9-19 13 30109 6-13 3
9-21 4 12-20 50 9-21 3 30257 6-17 8
15055 1-53 16 12-24 31 9-21 4 30258 6-17 10
15152 3-11 11 12-27 29 9-41 8 39743 9-37 6
15155 1-53 17 16484 3-13 14 9-41 21 39747 9-37 18
15156 5-14 2 7-13 5 12-20 52 39756 9-37 13
9-15 21 7-13 10 12-24 32 43310 5-27 33
9-21 9 7-13 12 12-27 30 46698 9-3 25
15157 9-15 25 7-13 16 16487 3-13 34 9-9 25
9-19 6 7-13 20 5-5 14 49189 6-26 7
15158 9-3 4 8-3 7 7-3 14 53162 3-11 14
9-9 4 9-37 2 8-3 22 57568 3-11 9
15175 12-48 9-37 17 8-4 55 78286 12-19 12
12-49 12-19 13 8-4 56 12-24 39
12-50 12-19 19 9-6 31 85785 2-11 6
15200 3-7 11 12-24 38 9-12 31 86007 6-7 4
3-9 11 16485 3-13 13 9-37 23 88195 2-13 12
4-15 22 7-13 9 9-44 2 88587 6-9 6
15201 8-7 19 8-3 17 16618 1-139 17 6-13 29
15212 8-11 3 9-5 12 16764 3-13 6 89220 1-109 26
15316 6-6 3 9-5 18 16776 9-3 16 1-111 26
6-7 3 9-11 18 9-9 16 9-63 10
6-19 8 9-15 19 16815 9-15 22 101625 9-44 12
6-21 6 9-15 29 9-21 10 12-33 2
6-23 6 9-17 10 16836 1-53 18 112385 2-11 7
15483 6-21 15 9-41 12 16865 3-11 13 2-13 19
6-23 15 12-7 31 16983 8-4 33 114312 3-11 17
15860 5-50 24 12-15 31 8-4 36 117970 4-5 18
16001 12-31 41 12-19 19 9-37 14 4-9 18
16080 12-31 12 12-20 51 17177 3-13 17 117971 4-5 18
16156 1-109 8 12-24 33 3-15 3 4-5 19
1-111 8 12-28 33 17216 2-13 22 4-9 18
16481 7-13 2 12-28 34 17220 2-11 22 4-9 19
7-13 4 12-29 66 17352 2-11 8 123798 1-107 13
8-4 60 16486 5-5 13 2-13 17 125428 6-6 4
9-5 23 5-5 15 17353 2-11 3 6-9 39
9-11 23 5-5 16 17764 9-15 28 6-13 21
9-15 15 7-13 15 9-19 5 6-13 38

©2013 HYSTER COMPANY See Service Manual 15-1


for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

128408 3-15 6 136703 11-9 18 1-109 29 167190 6-19 15


10-19 39 12-8 49 2-13 28 167201 6-19 21
10-19 39 12-16 49 4-5 8 169593 1-107 14
10-19 39 12-24 56 4-9 8 169787 5-5 17
12-19 25 12-28 57 4-161 12 5-6 9
12-23 25 12-31 7 4-181 9 5-7 16
12-28 56 136704 4-183 5 12-33 7 8-4 61
128547 8-3 25 7-13 8 13-3 9-3 28
129563 1-107 11 10-4 22 13-5 9-9 28
2-11 10 10-5 22 144157 2-11 28 170368 10-9 41
4-5 5 10-5 22 2-13 32 12-3 4
4-9 5 10-19 29 12-27 14 12-5 4
4-181 2 10-19 29 146047 4-10 53 12-7 4
12-20 49 10-19 29 148778 4-6 34 12-12 50
12-24 30 11-9 22 4-10 34 12-15 4
12-28 44 136749 2-7 2 148779 4-6 34 12-31 23
132131 2-13 25 2-14 44 4-10 34 170369 10-9 43
132451 6-23 23 3-7 5 148789 4-5 18 12-3 11
132476 6-13 18 3-9 5 4-9 18 12-5 11
132861 1-61 19 3-15 14 148792 4-5 26 12-7 11
1-131 34 4-5 27 4-9 26 12-12 46
132972 9-59 12 4-9 27 148795 4-5 19 12-15 11
134810 13-17 3 4-184 5 4-5 26 12-31 25
135685 3-11 2 5-6 10 4-9 19 170371 10-9 41
136516 2-11 37 8-3 29 4-9 26 12-3 3
2-13 29 9-37 3 153069 1-109 27 12-5 3
10-19 35 9-44 10 1-111 27 12-7 8
10-19 35 13-13 3 4-5 12 12-12 53
10-19 35 13-29 11 4-9 12 12-15 8
12-20 39 136985 1-27 10 156206 5-8 2 12-31 24
136681 1-35 22 1-61 3 159295 10-8 12 170377 10-9 44
1-35 26 1-109 28 11-5 11 12-3 9
1-115 17 1-111 28 159296 10-8 16 12-5 9
2-11 16 1-131 20 11-5 14 12-7 9
2-14 49 3-13 9 159299 10-8 15 12-12 48
4-6 48 3-15 4 11-5 13 12-15 9
4-10 48 4-181 11 160278 6-27 10 12-31 27
4-186 2 4-201 13 7-19 7 170378 10-9 45
8-4 38 5-5 19 160286 6-27 8 12-3 10
12-8 65 5-6 7 7-19 8 12-5 10
12-11 11 5-7 8 162562 10-4 17 12-7 10
12-16 37 9-3 23 10-4 17 12-12 47
12-27 10 9-9 23 10-4 17 12-15 10
13-20 5 10-5 27 11-9 19 12-31 28
136687 8-7 9 12-8 45 164488 2-13 24 170379 10-9 41
13-21 5 12-12 31 165064 9-32 4 12-3 5
136692 1-59 9 12-16 45 166112 1-109 25 12-5 5
1-111 36 12-20 55 1-111 25 12-7 5
2-11 13 12-24 29 166285 3-15 12 12-12 51
2-13 9 12-27 19 8-3 10 12-15 5
3-9 15 12-31 43 167178 6-19 12 12-31 22
8-8 8 137852 1-63 4 167182 6-19 30 170380 10-9 41
15-2 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-3 7 9-15 27 4-53 2 9-11 18


12-5 7 9-19 4 4-53 3 9-15 19
12-7 7 200452 6-17 16 4-53 5 9-15 29
12-12 52 200467 6-19 27 4-53 8 9-17 10
12-15 7 200471 6-17 23 4-53 10 9-41 12
12-31 21 200972 6-9 22 4-71 2 9-41 21
173246 2-7 3 201757 1-109 9 4-71 3 10-5 25
5-7 13 1-111 9 4-71 5 12-7 31
173247 12-31 8 208107 6-17 34 4-71 8 12-8 42
176452 5-3 19 208631 6-13 23 4-71 10 12-8 58
5-5 11 210403 2-11 18 4-72 23 12-15 31
176640 1-19 9 212786 5-3 20 4-89 3 12-16 42
4-5 13 5-5 10 4-89 5 12-16 58
4-9 13 213619 8-4 36 4-89 7 12-20 38
4-198 2 214364 7-10 6 4-89 8 12-20 51
4-201 2 9-6 33 4-89 10 12-20 52
5-7 14 9-12 33 4-89 13 12-20 53
8-3 8 12-24 35 4-89 15 12-23 20
176801 1-111 24 216735 7-21 6 233683 3-13 34 12-24 32
12-34 3 220434 3-11 16 3-16 49 12-24 50
176910 9-61 4 220932 3-11 3 9-37 23 12-27 21
177947 9-3 26 221341 1-53 20 238950 1-139 5 12-27 23
9-9 26 221355 6-9 3 239308 12-20 37 12-27 30
177948 9-3 10 6-13 30 239423 1-139 10 12-33 1
9-9 10 221623 6-17 5 239503 1-9 7 265731 7-13 20
177949 9-3 17 221717 6-19 32 1-13 5 9-6 31
9-9 17 222036 11-9 5 1-17 14 9-12 31
177989 1-53 22 222502 3-13 14 1-35 34 9-37 17
177991 1-53 19 226458 10-18 11 3-13 22 10-4 13
178119 5-6 5 11-9 1 3-15 47 10-4 14
5-7 11 227221 12-27 14 8-7 11 10-5 24
181045 13-17 2 230408 10-8 14 8-8 4 12-19 13
183247 9-63 8 11-5 12 13-29 3 12-19 16
186304 4-13 10 231012 6-19 11 240683 6-9 9 12-19 19
186493 3-11 11 6-19 15 244167 5-5 15 12-19 27
190757 5-5 18 233141 4-23 9 5-5 16 12-20 38
5-6 8 4-23 11 8-3 22 12-20 50
5-7 15 4-24 22 9-15 30 12-23 21
9-3 27 4-24 24 9-19 13 12-24 31
9-9 27 4-24 27 246001 1-114 8 12-24 33
9-15 23 4-24 29 4-181 14 12-24 38
9-21 8 4-27 9 10-8 2 12-24 49
195566 1-61 4 4-27 11 10-18 15 12-27 20
196186 7-18 6 4-28 22 252729 7-13 16 12-27 22
198518 9-3 15 4-28 24 7-13 17 12-27 29
9-9 15 4-28 27 8-3 17 12-28 33
199085 9-15 24 4-28 29 8-3 24 12-28 34
9-21 7 4-37 2 9-5 12 12-28 64
199524 7-13 5 4-37 3 9-5 13 12-29 66
9-37 2 4-37 5 9-5 17 12-29
199917 9-3 8 4-37 9 9-5 18 265787 7-13 3
9-9 8 4-37 11 9-11 17 7-13 4
©2013 HYSTER COMPANY See Service Manual 15-3
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-13 9 7-13 19 12-20 36 12-9


7-13 10 8-8 9 292517 1-61 12 12-11 1
7-13 12 12-39 8 1-107 4 292539 8-3 15
7-13 22 287854 1-59 7 12-8 54 9-44 5
8-3 7 1-61 11 12-16 54 292560 5-3 17
8-3 23 1-109 24 292519 4-10 54 11-9 12
8-4 43 3-3 7 12-8 57 292562 10-18 4
8-4 44 8-8 1 12-11 20 11-9 10
9-5 23 9-41 13 12-16 57 292564 1-6 35
9-11 23 10-4 11 12-20 33 12-31 36
9-15 17 10-19 36 12-23 26 292566 12-3 14
9-15 18 10-19 36 12-28 59 12-5 14
9-17 8 10-19 36 292521 12-24 55 12-7 14
9-17 13 12-38 11 12-31 6 12-15 14
9-21 5 287860 1-9 41 292522 2-11 33 292573 2-7 6
9-21 6 1-13 35 10-4 5 2-8 1
10-5 29 1-17 26 12-20 30 5-3 9
268980 6-17 14 5-3 13 12-24 48 12-7 25
6-21 23 5-5 8 12-28 58 12-15 25
273775 4-181 1 8-3 27 292523 3-9 1 292578 9-5 8
9-59 3 9-5 3 292524 10-19 21 9-11 8
273969 6-17 19 9-11 3 11-3 5 9-41 20
6-19 20 292500 1-49 11 292525 1-109 23 292580 9-41 5
277569 6-26 1 4-15 16 292526 5-3 22 10-4 3
7-18 1 13-9 4 292527 1-21 10 292582 5-3 7
280154 5-5 13 292501 1-27 5 2-13 38 7-3 5
5-5 14 1-74 7 4-5 4 10-18 2
7-3 14 1-85 12 4-9 4 292588 11-5 17
8-3 3 2-13 27 5-7 6 292590 11-3 4
8-3 5 4-5 17 9-15 11 12-39 11
8-4 55 4-9 17 9-19 16 292594 10-9 27
8-4 56 4-15 18 12-3 12 292595 12-8 34
9-5 15 8-7 5 12-5 12 12-12 32
9-11 15 13-29 8 12-7 12 12-15 34
9-15 13 292502 8-7 1 12-15 12 292598 10-21 5
9-15 31 292505 12-19 8 12-31 26 11-10 5
9-21 3 12-24 45 292528 1-113 292608 12-37 6
9-41 8 292508 10-8 18 1-113 5 292661 1-23 5
9-44 2 12-8 40 1-114 7 6-2 2
9-44 9 12-24 35 1-114 8 6-3 2
280582 6-13 17 12-28 47 1-127 19 7-3 10
287805 1-131 38 292509 7-10 3 1-129 11 292667 1-35 4
13-22 4 12-33 5 3-15 15 292681 4-6 47
287816 1-9 1 292512 8-4 50 8-3 16 4-10 47
1-13 1 292514 1-61 25 9-3 30 292682 3-9 16
1-17 9 8-3 1 9-9 30 5-3 11
1-39 13 292515 1-53 13 9-44 6 293615 1-21 6
1-41 13 1-109 22 292529 3-15 26 293628 13-21 7
13-14 3 1-111 22 292533 10-18 15 293644 11-5 3
287837 1-131 8 5-3 12 292535 9-15 6 293645 10-9 42
10-8 6 292516 1-111 23 9-17 7 12-12 44
287851 1-63 7 5-3 18 12-3 293654 6-9 2
15-4 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

293655 1-61 9 2-8 4 4-198 4 9-65 10


293716 6-9 8 6-13 26 4-201 4 10-4 8
6-9 16 9-3 12 5-5 7 10-9 29
293743 3-13 1 9-9 12 5-6 3 10-19 17
3-15 37 296438 6-2 3 5-7 9 10-19 38
293744 13-2 3 6-3 3 7-13 23 10-19 38
13-3 3 7-3 9 8-3 11 10-19 38
13-4 5 296844 6-9 10 9-19 8 11-5 22
13-5 5 298132 3-13 11 9-44 14 12-3 17
293754 1-23 3 3-15 7 10-5 23 12-5 17
7-3 8 300939 1-61 8 10-5 23 12-7 17
296010 1-131 11 9-15 9 10-5 23 12-11 24
296012 7-21 3 9-17 4 10-19 33 12-15 17
8-11 1 302014 8-7 21 10-19 33 12-20 32
296020 9-19 12 302023 1-131 27 11-9 14 12-23 27
296025 7-21 2 302024 4-182 6 12-8 39 12-28 50
296026 4-198 10 302038 4-178 4 12-8 51 12-31 3
4-201 5 302048 1-131 25 12-16 51 12-34 2
296028 2-13 35 7-15 16 12-24 37 13-7 5
296043 1-111 33 302398 1-9 46 12-28 46 302402 1-21 9
296097 12-27 4 1-13 46 12-31 42 2-13 41
296098 12-27 3 1-18 51 302401 1-5 13 3-15 28
12-39 12 1-53 26 1-9 15 4-5 1
296100 12-27 3 4-6 40 1-13 22 4-9 1
12-39 12 4-10 40 1-17 35 4-181 16
296153 1-53 24 4-178 1 1-53 4 8-3 13
296174 12-8 67 4-183 10 1-61 13 9-15 10
12-12 35 4-184 10 1-107 6 9-17 3
12-16 39 13-2 5 1-109 19 9-44 3
296176 12-3 24 13-3 5 1-111 19 10-18 14
12-5 24 13-4 5 2-11 11 12-3
12-7 24 13-5 5 2-13 7 12-9
12-15 24 302399 1-9 4 2-21 2 12-11 3
12-31 34 1-13 4 2-23 2 302404 1-6 33
296204 9-37 12 1-17 12 2-25 11 2-7 14
296229 1-39 17 4-10 51 3-3 6 2-8 8
1-41 17 12-19 7 3-7 15 5-3 10
296254 12-38 6 12-24 47 3-13 16 13-10 5
296255 10-9 39 13-14 4 3-15 9 302405 10-9 23
12-3 26 302400 1-9 16 4-6 38 11-3 2
12-8 36 1-13 12 4-10 38 12-7 32
12-11 9 1-17 17 4-179 5 12-12 55
12-16 36 1-19 11 4-181 13 12-15 32
296267 12-3 26 1-21 11 4-201 11 12-27 8
12-8 36 1-61 18 5-3 1 12-39 10
12-11 9 2-7 5 5-5 12 302406 12-37 4
12-16 36 2-14 42 5-7 3 303300 11-5 9
296415 1-35 5 3-15 10 8-3 26 309707 10-21 5
13-25 3 4-5 10 9-3 20 10-21 5
296419 1-131 35 4-9 10 9-5 6 11-10 5
13-13 2 4-184 7 9-9 20 11-10 5
296422 2-7 8 4-186 4 9-11 6 313860 8-7 7
©2013 HYSTER COMPANY See Service Manual 15-5
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

314171 10-9 22 2-13 26 12-16 50 12-12 42


314373 10-9 41 3-7 9 12-24 36 12-15 18
12-3 2 3-9 9 12-24 36 12-20 31
12-5 2 4-5 16 12-27 11 12-24 28
12-7 3 4-9 16 12-31 11 12-27 18
12-12 49 4-15 4 12-39 7 12-31 35
12-15 3 8-7 6 320158 1-35 22 12-38 10
12-31 19 9-51 11 1-35 28 320160 1-35 38
314374 10-9 41 9-53 11 2-7 4 1-59 8
12-3 6 9-55 8 3-7 13 3-9 2
12-5 6 9-57 11 3-9 13 4-6 37
12-7 6 9-77 4-198 3 4-10 37
12-12 54 12-19 6 4-201 3 12-27 17
12-15 6 12-24 46 8-7 10 320161 1-21 8
12-31 20 13-9 3 8-8 2 1-111 34
316128 1-59 3 13-14 2 12-8 38 2-13 39
316448 1-137 23 13-19 6 12-24 36 3-15 27
1-139 11 13-21 4 13-20 6 4-5 2
316596 7-10 2 13-29 5 13-22 2 4-9 2
316826 1-111 16 320157 1-9 12 13-29 10 4-181 15
316834 1-39 28 1-13 11 320159 1-61 10 5-3 21
1-41 28 1-17 2 1-107 5 5-7 5
1-45 9 1-19 10 1-109 20 8-3 14
1-131 3 1-21 7 1-111 20 9-44 8
4-15 17 1-61 30 2-11 12 10-8 3
8-7 2 1-63 8 2-13 8 10-18 13
13-19 4 2-11 17 3-3 8 320162 9-15 7
13-29 4 2-14 43 3-13 10 9-17 6
316835 3-7 14 3-15 13 3-15 8 9-19 15
3-9 14 4-5 11 4-10 55 320165 2-7 7
8-7 13 4-9 11 4-181 12 2-8 2
13-20 2 4-183 6 4-201 12 5-3 8
13-22 5 4-184 6 5-3 15 11-9 9
320154 4-182 7 4-186 3 5-5 9 12-3 15
320155 1-53 25 5-5 6 5-7 4 12-5 15
3-13 2 5-6 4 8-3 2 12-7 15
3-15 36 5-7 10 9-3 21 12-15 15
4-6 41 7-10 4 9-5 4 12-31 37
4-10 41 7-13 7 9-9 21 13-10 4
4-178 2 8-3 9 9-11 4 320166 1-6 34
4-183 9 9-6 40 9-41 14 10-18 5
4-184 9 9-11 14 10-4 6 11-9 2
13-2 4 9-44 11 10-9 30 320169 1-98 3
13-3 4 10-4 21 10-19 18 5-3 6
13-4 5 10-4 21 10-19 37 7-3 6
13-5 5 10-4 21 10-19 37 9-5 9
320156 1-9 3 10-8 17 10-19 37 9-11 9
1-13 3 10-19 30 11-5 23 9-41 6
1-17 11 10-19 30 12-3 18 10-9 26
1-45 14 11-9 15 12-5 18 10-18 3
1-85 11 12-8 50 12-7 18 10-21 4
1-91 3 12-11 12 12-11 23 11-3 3
15-6 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-5 18 353397 3-11 1 4-46 26 4-100 36


11-10 4 353422 3-11 6 4-46 35 4-100 37
12-7 33 353432 3-11 7 4-46 36 4-100 38
12-12 33 353441 3-11 6 4-46 39 4-100 45
12-15 33 353448 3-11 8 4-46 40 4-100 46
12-27 7 353453 13-22 3 4-46 41 4-100 47
12-39 9 358099 6-7 7 4-46 42 4-100 48
320173 12-37 5 359207 3-11 10 4-47 44 4-100 49
321158 4-5 26 359756 9-34 2 4-47 45 370648 4-46 27
4-9 26 9-34 7 4-47 46 4-46 29
321290 6-17 26 362030 1-9 2 4-47 47 4-64 39
321293 6-6 6 1-13 2 4-64 14 4-64 41
6-7 6 1-17 10 4-64 22 4-82 39
6-19 28 369804 8-4 35 4-64 26 4-82 41
325708 3-7 3 370009 4-5 6 4-64 27 4-100 39
327591 8-11 2 4-9 6 4-64 30 4-100 41
328987 6-13 2 370250 1-141 3 4-64 31 370728 4-33 14
330169 10-8 13 370251 1-141 4 4-64 32 4-49 14
330286 12-11 27 370252 1-141 5 4-64 33 4-67 14
330527 5-11 9 370253 1-141 6 4-64 35 4-85 14
5-13 9 370254 1-141 7 4-64 36 373091 4-178 7
330542 5-23 23 370255 1-141 9 4-64 37 374159 8-7 22
5-32 1 370256 1-141 10 4-64 38 376505 4-178 3
5-33 1 370257 1-141 8 4-64 45 7-21 5
334639 3-13 27 370258 1-141 11 4-64 46 376649 2-11 24
3-15 44 370259 1-141 12 4-64 47 2-13 6
334886 10-9 21 370646 4-46 15 4-64 48 378070 4-178 7
339969 4-179 7 4-46 20 4-82 14 379902 4-13 10
7-21 7 4-46 34 4-82 22 382628 5-17 8
340213 8-7 3 4-46 37 4-82 26 5-19 8
346330 4-168 3 4-47 49 4-82 27 5-47 22
347126 7-15 4 4-64 15 4-82 30 5-49 22
350498 1-5 3 4-64 16 4-82 31 384014 4-178 6
351278 6-19 23 4-64 21 4-82 32 385107 9-3 22
352485 3-7 8 4-64 25 4-82 33 9-9 22
3-9 8 4-64 28 4-82 35 385456 5-32 9
352499 3-7 4 4-64 49 4-82 36 5-33 3
352885 3-7 2 4-82 15 4-82 37 388969 6-27 9
352969 3-11 18 4-82 16 4-82 38 388982 12-31 14
353128 4-177 1 4-82 21 4-82 45 389688 1-139 2
353129 3-7 12 4-82 25 4-82 46 397676 9-59 4
3-9 12 4-82 28 4-82 47 9-63 5
353141 3-9 3 4-100 15 4-82 48 806426 4-5 22
353154 3-11 4 4-100 16 4-82 49 4-5 23
353165 3-11 15 4-100 21 4-100 22 4-5 24
353168 3-11 5 4-100 25 4-100 26 4-9 22
353175 3-11 11 4-100 28 4-100 27 4-9 23
353195 3-7 7 370647 4-46 14 4-100 30 4-9 24
3-9 7 4-46 21 4-100 31 806428 4-5 3
353217 4-177 2 4-46 23 4-100 32 4-9 3
353218 4-177 3 4-46 24 4-100 33 4-111 9
353231 3-11 11 4-46 25 4-100 35 4-111 11
©2013 HYSTER COMPANY See Service Manual 15-7
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-111 12 4-46 17 4-100 20 4-33 2


4-123 12 4-64 17 4-100 29 4-43 3
4-123 13 4-64 18 4-100 40 4-49 1
4-123 14 4-82 17 4-100 42 4-49 2
4-133 13 4-82 18 4-100 43 4-67 1
4-133 15 4-100 17 4-100 51 4-67 2
4-133 16 4-100 18 1310638 4-178 5 4-85 1
4-149 4 1300094 1-137 10 1310668 4-179 1 4-85 2
4-149 5 1300117 7-21 4 4-181 6 1324307 4-183 2
4-149 6 1300165 12-24 52 4-198 1 4-184 2
806667 1-9 9 12-29 4-201 10 1324308 4-183 2
1-13 9 1301016 1-53 2 1311716 5-25 30 4-184 2
1-17 25 1301410 1-141 2 5-27 34 1324309 4-183 2
815597 4-182 1 1301411 1-141 1 1311719 5-25 29 4-184 2
816442 4-181 8 1301685 1-49 3 1311814 5-25 27 1324310 4-183 2
816584 9-3 11 1-51 19 5-27 32 4-184 2
9-9 11 1301783 13-17 4 1312066 6-19 24 1324517 4-6 31
816585 2-25 7 1302024 4-183 1 1312067 6-19 22 4-10 31
816591 10-5 24 4-184 1 1312072 6-17 11 1324790 5-50 4
11-3 11 1302938 2-7 13 6-19 10 5-50 9
12-19 27 2-8 7 6-19 15 1324792 5-50 3
12-24 49 5-3 5 1312073 6-19 13 1324799 6-19 31
12-27 20 5-3 23 1312083 6-9 14 1325763 11-5 6
833772 4-163 7 1303550 6-14 43 1312087 6-19 25 1325764 11-5 5
866401 1-64 4 1303551 6-17 20 1312090 6-19 29 1325797 10-9 38
885139 7-3 11 6-19 34 1312226 13-17 1 1325798 10-9 37
885191 1-23 13 1307121 4-5 28 1312373 5-14 3 1326764 10-5 34
887068 9-41 2 4-9 28 1312376 5-23 1 1326805 1-137 26
10-9 46 1307755 13-17 1 1312616 6-9 28 1327957 4-120 26
10-21 3 1307994 5-5 5 1314255 6-13 16 4-120 27
11-5 2 1309105 6-19 33 1314285 5-14 1 4-124 31
11-10 3 1309853 6-17 30 1315918 1-53 23 4-142 18
12-3 16 6-19 18 1315985 12-31 13 4-142 19
12-5 16 1309868 6-14 39 1316496 8-3 28 1328205 1-137 1
12-7 16 1310630 4-46 19 9-5 5 1328669 6-14 41
12-12 56 4-46 28 9-11 5 1329151 4-107 5
12-15 16 4-46 30 1320669 4-46 18 4-115 11
888329 8-4 46 4-46 31 4-46 33 1329152 4-107 5
9-15 32 4-46 38 4-64 19 4-115 11
9-19 2 4-47 50 4-64 24 1329308 9-33
888987 7-3 7 4-64 20 4-82 19 9-34
895963 2-13 40 4-64 29 4-82 24 1329443 13-27 1
916489 1-107 3 4-64 40 4-100 14 1329982 9-33
927286 4-6 49 4-64 42 4-100 19 1330281 4-107 5
4-10 49 4-64 43 4-100 24 4-112 20
1151378 3-13 13 4-64 51 1321910 6-27 7 4-127 5
1194251 10-8 20 4-82 20 1322010 2-21 8 4-130 28
11-5 19 4-82 29 1323579 4-112 20 4-137 14
12-11 28 4-82 40 4-127 5 1330355 4-112 17
12-31 39 4-82 42 4-130 28 4-115 11
1194252 1-61 17 4-82 43 4-137 14 4-138 15
1300057 4-46 16 4-82 51 1323581 4-33 1 1330356 4-112 17
15-8 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1330409 4-108 21 4-37 15 4-31 3 4-104 2


4-112 22 4-37 16 4-31 6 4-104 3
4-129 9 4-38 18 4-33 12 4-104 4
4-133 23 4-43 1 4-34 16 4-107 1
1330410 4-177 6 4-49 10 4-34 19 4-108 14
1330414 4-24 30 4-53 15 4-34 22 4-108 17
4-24 32 4-53 16 4-37 13 4-108 19
4-28 30 4-54 18 4-37 14 4-108 20
4-28 32 4-59 1 4-41 2 4-108 22
4-107 4 4-67 10 4-41 5 4-108 23
4-115 1 4-71 15 4-43 9 4-109 27
4-130 24 4-71 16 4-49 12 4-109 29
4-130 34 4-72 18 4-50 15 4-111 2
4-137 1 4-77 1 4-50 18 4-111 3
4-137 9 4-85 10 4-50 20 4-111 4
4-164 3 4-89 20 4-50 23 4-111 5
4-165 1 4-89 21 4-53 13 4-111 6
4-166 1 4-90 23 4-53 14 4-111 8
4-168 2 4-95 1 4-57 2 4-112 21
1330415 4-43 1 4-101 1 4-57 6 4-112 27
4-59 1 4-103 5 4-59 2 4-115 12
4-77 1 4-104 5 4-59 9 4-116 14
4-95 1 4-107 4 4-67 12 4-119 2
4-172 1 4-115 1 4-68 15 4-119 3
4-177 7 4-129 24 4-68 18 4-119 5
1330416 4-37 15 4-130 34 4-68 20 4-119 11
4-53 15 4-137 1 4-68 23 4-120 14
4-71 15 4-137 9 4-71 13 4-120 17
4-89 20 4-150 2 4-71 14 4-120 18
4-156 1 4-151 6 4-75 2 4-120 19
4-171 2 4-151 7 4-75 6 4-120 22
4-175 1 4-151 9 4-77 2 4-120 23
1330417 2-13 34 4-153 3 4-77 9 4-120 24
4-159 6 4-156 1 4-85 12 4-120 28
4-169 1 4-159 5 4-86 15 4-121 29
4-170 1 4-159 6 4-86 18 4-121 30
4-174 1 4-164 3 4-86 20 4-123 1
1330418 4-150 2 4-165 1 4-86 23 4-123 2
4-151 6 4-166 1 4-89 18 4-123 3
4-151 7 4-167 3 4-89 19 4-123 4
4-151 9 4-169 1 4-93 2 4-123 15
4-153 3 4-170 1 4-93 6 4-124 20
4-167 2 4-171 2 4-95 2 4-128 1
4-167 3 4-172 1 4-95 9 4-128 3
1330419 4-186 1 4-174 1 4-101 2 4-128 5
1330424 4-186 1 4-175 1 4-101 4 4-128 6
1330434 4-161 2 1330438 4-23 1 4-102 9 4-129 7
1330435 4-177 5 4-24 33 4-103 1 4-130 27
1330437 2-13 34 4-27 1 4-103 2 4-130 30
4-24 30 4-28 33 4-103 3 4-130 31
4-28 30 4-31 1 4-103 4 4-130 35
4-33 10 4-31 2 4-104 1 4-131 40
©2013 HYSTER COMPANY See Service Manual 15-9
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-132 1 4-33 5 4-95 10 4-156 3


4-132 2 4-33 12 4-101 1 4-161 9
4-132 3 4-37 15 4-103 1 4-167 2
4-132 4 4-37 16 4-103 2 4-167 3
4-133 22 4-37 17 4-103 3 4-170 2
4-138 16 4-38 18 4-103 4 4-170 3
4-138 17 4-38 19 4-103 5 4-174 1
4-138 18 4-38 20 4-104 1 1331744 10-5 31
4-138 19 4-41 3 4-104 2 11-3 13
4-141 2 4-41 5 4-104 3 11-10
4-141 3 4-43 2 4-104 4 1334581 12-39 5
4-141 5 4-43 3 4-104 5 1335138 1-139 4
4-141 8 4-43 8 4-107 8 1337197 4-13 10
4-141 10 4-49 5 4-107 12 1337828 4-47 48
4-141 14 4-49 10 4-108 16 4-64 50
4-141 15 4-49 12 4-108 21 4-82 50
4-142 16 4-53 15 4-108 24 4-100 50
4-142 21 4-53 16 4-109 29 1339438 4-131 38
4-142 22 4-53 17 4-109 30 1339828 1-137 16
4-142 23 4-54 18 4-111 1 1339829 1-137 22
4-142 24 4-54 19 4-112 17 1344044 5-9 2
4-142 25 4-54 20 4-112 22 1344254 5-9 3
4-142 26 4-57 3 4-112 25 1346631 6-19 16
4-143 29 4-57 6 4-112 27 1346635 6-19 19
4-145 1 4-59 2 4-115 7 1346636 6-17 3
4-145 2 4-59 3 4-115 10 6-19 3
4-145 3 4-59 10 4-119 2 1346894 1-137 24
4-145 4 4-67 5 4-119 3 1347119 5-3 14
4-145 11 4-67 10 4-124 20 1347224 13-9 1
4-151 8 4-67 12 4-128 2 1347590 6-17 17
4-156 2 4-71 15 4-128 3 1347597 6-17 13
4-156 3 4-71 16 4-128 4 1347770 6-9 8
4-159 2 4-71 17 4-129 9 6-9 11
4-159 4 4-72 18 4-129 13 1347772 6-9 21
4-159 7 4-72 19 4-129 16 1347774 6-9 17
4-159 8 4-72 20 4-129 23 1347777 6-17 27
4-159 10 4-75 3 4-130 31 1347780 6-17 28
4-159 12 4-75 6 4-131 37 1347781 6-17 12
4-159 13 4-77 2 4-131 38 1347782 6-17 29
4-159 14 4-77 3 4-132 5 1347784 6-17 32
4-164 1 4-77 10 4-133 7 1347785 6-17 33
4-164 2 4-85 5 4-133 23 1347787 6-17 18
4-165 2 4-85 12 4-137 12 1347791 6-17 22
4-166 2 4-89 20 4-138 18 1347792 6-17 24
4-170 2 4-90 21 4-141 2 1347795 6-17 21
4-170 3 4-90 23 4-141 3 1347800 6-9 18
4-171 3 4-90 24 4-151 7 1347812 6-9 19
4-186 1 4-90 25 4-151 9 1347819 6-13 11
1330439 2-13 34 4-93 3 4-152 20 1347822 6-9 40
4-24 32 4-93 6 4-152 21 1347831 6-9 36
4-28 32 4-95 2 4-153 2 1347835 6-9 33
4-31 1 4-95 3 4-156 2 1347839 6-9 24
15-10 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1347846 6-19 33 1374099 6-9 37 6-23 14 1392393 6-27 3


1350914 13-3 1374127 6-27 5 6-23 27 7-19 3
13-5 7-19 5 1384894 6-17 9 1392394 6-27 4
1351068 4-161 4 1374550 6-9 38 1385099 1-139 8 7-19 4
1351069 4-161 3 6-13 19 1387159 7-15 2 1393463 13-19 9
1351960 6-19 5 1374551 6-13 20 1388428 7-17 3 1393466 1-45 2
1352089 4-177 4 1374558 6-9 32 1388434 7-17 6 1393473 1-33 7
1352090 3-11 12 1376844 8-4 58 1388435 7-17 35 1393474 1-33 8
4-177 9-44 4 1388436 7-17 36 1393509 1-49 1
1352273 5-9 1379753 6-9 31 1388438 7-17 20 1393528 1-59 3
1352498 6-17 31 1380777 6-9 8 1389479 4-45 7 1393781 4-15 25
6-19 17 6-13 33 4-45 8 1399332 4-6 35
1352575 3-9 4 1382902 6-21 22 4-46 12 4-10 35
3-11 6-21 25 4-46 13 1399400 3-13 12
1352603 4-103 5 6-23 22 4-46 22 3-15 5
4-104 5 6-23 25 4-46 32 1402923 4-5 25
4-159 5 1384669 3-13 18 4-47 43 4-9 25
1354165 1-137 8 3-15 1 4-59 11 1450256 9-32 11
1354497 4-5 22 1384699 8-4 51 4-59 12 9-34 6
4-5 23 1384799 5-32 7 4-60 13 1450258 9-32 11
4-9 22 5-33 7 4-60 14 9-34 6
4-9 23 1384824 6-26 6 4-63 7 1450390 8-7 25
1354816 5-9 1 1384852 6-19 7 4-63 8 8-11 4
1356947 4-6 46 1384859 6-21 25 4-64 12 1450759 1-5 6
4-10 46 6-23 25 4-77 11 1-9 5
4-181 10 1384861 6-21 7 4-77 12 1-13 7
1357001 1-139 6 6-23 7 4-78 13 1-17 5
1357269 4-5 19 1384862 6-21 4 4-78 14 1-21 5
4-5 26 6-23 4 4-81 7 1-53 12
4-6 34 1384863 6-21 5 4-81 8 3-13 26
4-9 19 6-21 14 4-82 12 3-15 45
4-9 26 6-23 5 4-95 11 1450861 6-9 35
4-10 34 1384864 6-21 3 4-96 12 6-10 43
1357734 6-9 15 6-23 3 4-96 13 6-13 12
1359588 1-137 25 1384867 6-21 22 4-96 14 1451416 1-139 14
1359667 3-15 2 6-23 22 4-99 7 1452132 9-41 15
1363885 4-150 2 1384870 6-21 20 4-99 8 1452916 6-26 3
4-151 6 6-23 20 4-100 12 7-18 3
4-151 7 1384871 6-21 21 1390281 1-107 7 1453148 9-41 15
4-151 9 6-23 21 10-9 33 1455631 5-6 1
4-156 1 1384872 6-23 19 12-31 18 5-7 1
4-161 10 1384873 6-21 17 1391427 3-3 15 1459392 4-5 29
4-163 5 6-23 17 1391556 6-27 2 4-9 29
4-167 2 1384876 6-23 9 7-19 2 1460402 6-26 1
4-167 2 1384877 6-23 9 1391557 6-26 2 7-18 1
4-167 3 1384878 6-23 10 7-18 2 1460406 6-26 1
4-168 2 1384879 6-23 13 1391744 8-7 25 7-18 1
1364272 10-9 35 1384880 6-23 12 8-11 4 1460451 6-26 1
12-12 43 1384881 6-23 11 1391745 8-7 25 7-18 1
1372962 10-9 36 1384882 6-21 16 8-11 4 1461081 13-21 3
1373329 11-5 7 6-23 16 1392392 6-27 6 1463139 4-173 3
1374097 6-9 27 1384884 6-21 27 7-19 6 1463140 4-33 10
©2013 HYSTER COMPANY See Service Manual 15-11
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-38 18 4-123 6 1-95 10 1-131 4


4-49 10 4-129 12 1-131 28 1476584 1-27 5
4-54 18 4-129 15 1-132 4 1-35 22
4-67 10 4-129 17 7-15 15 1-115 16
4-72 18 4-131 36 1468323 3-7 6 1-131 30
4-85 10 4-131 41 3-9 6 8-8 10
4-90 23 4-132 6 1470155 1-114 6 13-13 4
9-75 12 4-137 4 1470166 1-107 8 1477228 7-21 9
9-75 13 4-141 4 1-109 7 1478794 5-8 1
9-75 14 4-141 6 1-111 7 1478795 5-8 1
9-75 15 4-145 6 1470854 11-5 29 1479107 4-120 25
1463141 4-23 1 4-156 3 1473719 6-13 28 4-142 20
4-23 13 4-159 9 1473777 6-6 1 4-146 23
4-23 15 1464454 2-7 12 6-7 1 1479108 4-120 25
4-23 17 2-8 6 1473887 7-13 20 4-142 20
4-23 18 5-3 4 12-19 13 4-146 23
4-24 19 1464456 2-7 9 12-24 38 1479109 4-111 13
4-24 20 2-8 5 1473888 5-5 13 4-127 1
4-27 1 1465378 4-34 15 8-3 3 4-133 11
4-27 13 4-34 18 9-9 31 4-149 2
4-27 15 4-50 16 9-11 15 1479473 7-17 2
4-27 17 4-50 19 9-15 13 1480143 7-3 2
4-27 18 4-68 16 9-21 3 1480183 4-181
4-28 19 4-68 19 9-41 8 1480186 1-63 1
4-28 20 4-86 16 1473889 8-3 22 1-64
4-108 25 4-86 19 1473892 9-44 9 1480187 1-64 2
4-119 3 1465553 1-53 8 1473895 7-13 3 1480188 1-64 3
4-130 31 1466004 6-26 4 1473897 12-19 19 1480201 4-198 5
4-141 3 7-18 4 1473898 8-3 5 4-201 14
1463180 9-75 13 1466008 1-137 14 9-5 15 1480236 4-183 3
9-75 14 1-139 15 1473919 5-5 14 4-184 3
9-75 15 1467531 1-114 9 8-4 56 1480674 8-11 5
1463191 9-75 13 1-116 3 1473924 8-4 33 1480747 9-15 30
9-75 14 1468307 1-35 29 9-37 14 1482658 4-33 3
9-75 15 1468312 1-33 6 1473927 8-4 45 4-33 8
1463194 4-41 2 1468318 1-24 7 9-15 16 4-34 21
4-57 2 1-35 24 9-21 2 4-38 21
4-75 2 1-59 11 9-37 9 4-49 3
4-93 2 13-18 2 1473950 9-5 23 4-49 8
4-101 2 13-23 5 9-11 23 4-50 22
4-102 9 13-25 4 1474921 1-61 5 4-54 21
4-107 8 1468319 1-59 3 1474926 9-37 15 4-57 8
4-107 11 1-81 8 1475419 6-17 15 4-67 3
4-107 13 1-93 9 1475420 6-9 25 4-67 8
4-108 15 1-132 7 1475421 6-9 26 4-68 22
4-108 26 1-135 8 1475732 1-64 1 4-72 21
4-109 31 7-15 7 1-67 4-75 8
4-112 26 13-17 5 1476067 4-130 29 4-85 3
4-115 4 1468321 1-27 5 4-137 15 4-85 8
4-119 4 1-39 14 1476109 4-130 29 4-86 22
4-119 6 1-41 14 4-138 15 4-90 26
4-119 9 1-74 6 1476421 1-85 13 4-93 8
15-12 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-107 2 1482917 1-113 1-115 11 1-116 2


4-109 28 1-113 1 1-115 12 1-127
4-113 39 1-113 4 1-115 12 1-129 17
4-115 2 1-114 7 1-116 1 1482996 1-116 2
4-124 32 1-114 10 1-117 5 1482997 1-116 2
4-130 32 1-116 1 1-117 5 1-127
4-134 35 1-116 2 1-119 3 1-129 17
4-137 2 1-117 5 1-120 7 1482998 1-117 6
4-146 24 1-117 5 1482954 1-113 1-127
1482659 4-33 8 1-117 6 1482955 1-113 3 1-129
4-38 21 1-119 2 1482957 1-113 3 1483001 1-123 1
4-49 3 1-123 2 1482958 1-113 3 1483002 1-123 1
4-49 8 1-127 16 1482959 1-113 4 1483003 1-119 1
4-54 21 1-129 16 1482960 1-113 5 1-119 2
4-57 8 1482919 1-113 1 1482961 1-114 5 1-119 3
4-67 3 1-113 4 1-114 7 1-119 6
4-67 8 1-113 5 1482969 1-114 7 1-120 7
4-72 21 1-114 7 1482970 1-114 9 1-120 9
4-75 8 1-114 9 1482971 1-114 10 1-123 1
4-85 3 1-114 10 1482974 1-113 1 1-123 2
4-85 8 1482920 1-114 5 1482976 1-116 3 1-123 7
4-90 26 1482924 1-113 1 1482978 1-117 4 1483004 1-119 1
4-93 8 1-113 3 1482979 1-117 4 1-119 3
4-101 5 1-113 3 1-127 10 1-119 6
4-107 2 1-113 4 1-129 10 1-120 7
4-113 39 1-114 7 1482980 1-116 2 1-120 9
4-115 2 1482925 1-114 6 1-117 4 1-123 1
4-124 32 1-127 6 1-117 6 1-123 7
4-130 32 1-129 6 1-120 7 1483005 1-119 1
4-134 35 1482948 1-114 6 1-127 24 1483006 1-119 1
4-137 2 1-127 1 1-129 13 1483007 1-123 2
4-146 24 1-129 1 1482981 1-116 2 1483008 1-123 2
1482663 4-112 17 1482949 1-114 6 1-117 4 1483009 1-119 2
1482664 4-130 29 1-127 1-117 6 1-119 6
1482665 4-115 11 1482950 1-114 6 1-127 23 1-123 2
4-130 29 1482951 1-113 1 1-129 13 1-123 7
4-138 15 1-114 10 1482982 1-117 5 1483010 1-119 2
1482798 1-113 1-116 1 1482990 1-117 5 1-119 6
1482801 1-114 10 1-116 2 1-117 5 1-120 7
1482803 1-115 12 1-117 6 1-117 6 1-123 2
1482804 1-113 5 1-127 17 1-119 2 1-123 7
1482805 1-114 7 1-129 17 1-120 7 1-124 11
1482806 1-113 1 1482952 1-113 1 1-123 2 1483011 1-123 2
1482904 1-114 9 1-114 7 1-127 15 1-124 10
1482905 1-114 9 1-114 10 1-129 15 1483012 1-123 3
1482906 1-114 9 1-115 11 1482991 1-117 5 1483013 1-123 3
1482907 1-114 9 1-115 12 1482992 1-117 5 1483014 1-123 4
1482908 1-114 9 1-115 12 1482993 1-116 1 1483015 1-123 6
1482909 1-114 9 1-116 1 1482994 1-116 1 1483016 1-123 6
1482910 1-114 7 1482953 1-113 1 1-127 4 1483017 1-123 6
1482913 1-113 4 1-114 7 1-129 4 1483018 1-123 6
1482915 1-113 1-114 10 1482995 1-116 1 1-124 9
©2013 HYSTER COMPANY See Service Manual 15-13
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1483020 1-123 4 1483425 13-22 1 4-77 5 4-141 6


1483021 1-123 4 1483741 6-13 24 4-95 5 4-145 6
1483022 1-123 4 1483787 6-13 35 4-172 2 4-156 3
1483023 1-123 4 1483788 6-13 34 4-173 4 4-159 9
1483024 1-123 5 1483793 6-13 37 4-173 5 4-159 12
1483025 1-123 5 1484066 1-139 16 4-173 6 1484554 4-23 1
1483027 1-123 7 1484308 1-5 9 4-173 7 4-27 1
1483028 1-123 7 1-9 29 4-173 8 1484555 4-23 4
1483029 1-119 6 1-13 23 1484395 4-175 2 4-23 6
1-123 7 1-17 27 4-175 3 4-23 9
1483030 1-123 8 1484363 4-37 18 4-175 4 4-23 11
1483031 1-120 7 4-53 18 1484396 4-175 2 4-24 21
1-120 11 4-71 18 4-175 3 4-24 22
1-123 7 4-90 23 4-175 4 4-24 24
1-123 8 1484375 4-33 14 1484397 4-33 5 4-24 27
1-124 9 4-41 6 4-33 11 4-24 29
1-124 11 4-41 7 4-41 2 4-27 4
1483032 1-124 9 4-49 14 4-43 3 4-27 6
1483033 1-124 9 4-57 4 4-49 5 4-27 9
1483034 1-124 10 4-57 5 4-57 2 4-27 11
1483036 1-124 10 4-67 14 4-59 2 4-28 21
1483037 1-124 11 4-75 4 4-67 5 4-28 22
1483039 1-124 11 4-75 5 4-75 2 4-28 24
1483040 1-119 3 4-85 14 4-77 2 4-28 27
1483041 1-119 3 4-93 4 4-85 5 4-28 29
1483042 1-119 2 4-93 5 4-93 2 4-37 3
1483043 1-119 2 4-168 3 4-95 2 4-37 5
1483047 1-117 3 1484377 4-23 1 4-101 2 4-37 9
1-119 2 4-27 1 4-102 9 4-37 11
1-119 4 4-28 20 4-107 8 4-53 3
1483049 1-119 5 4-33 10 4-107 11 4-53 5
1483050 1-119 6 4-38 18 4-107 13 4-53 8
1483051 1-119 6 4-49 10 4-108 15 4-53 10
1483052 1-120 7 4-54 18 4-108 26 4-53 12
1483053 1-120 7 4-67 10 4-109 31 4-71 3
1483054 1-120 7 4-72 18 4-112 26 4-71 5
1483055 1-120 7 4-85 10 4-115 4 4-71 8
1483056 1-120 9 4-107 6 4-115 7 4-71 10
1483057 1-120 9 4-107 7 4-119 4 4-71 12
1483058 1-119 6 4-108 25 4-119 6 4-72 23
1-120 9 4-109 28 4-119 9 4-89 3
1483059 1-120 9 4-115 9 4-123 6 4-89 5
1483060 1-120 8 4-119 1 4-129 12 4-89 8
1-120 9 4-119 3 4-129 15 4-89 10
1-120 10 4-130 26 4-129 17 4-89 13
1483061 1-120 8 4-137 11 4-129 23 4-89 15
1483062 1-120 8 4-173 3 4-131 36 1484556 4-23 4
1-120 9 9-75 12 4-131 41 4-23 6
1-120 10 1484383 4-151 15 4-132 6 4-23 9
1483067 1-120 10 4-151 17 4-137 4 4-23 11
1483226 1-42 9 1484394 4-43 13 4-137 12 4-24 21
1483388 1-123 3 4-59 5 4-141 4 4-24 22
15-14 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-24 27 4-150 1 4-68 22 4-95 11


4-24 29 4-167 1 4-86 22 4-95 12
4-27 4 4-173 1 4-102 13 4-96 13
4-27 6 1484598 4-102 7 1484655 4-34 21 4-96 14
4-27 9 4-102 8 4-50 22 1484682 4-46 13
4-27 11 4-102 10 4-68 22 4-46 22
4-28 21 4-102 12 4-86 22 4-46 32
4-28 22 4-150 3 4-102 13 4-47 43
4-28 27 4-150 4 1484656 4-101 5 4-59 11
4-28 29 4-150 5 4-102 13 4-59 12
4-33 13 4-151 10 4-168 4 4-60 13
4-34 15 4-151 11 1484662 4-38 18 4-60 14
4-34 18 4-151 14 4-54 18 4-77 11
4-49 13 4-151 16 4-72 18 4-77 12
4-50 16 4-151 18 4-90 23 4-78 13
4-50 19 4-151 19 1484664 4-33 10 4-78 14
4-67 13 1484599 4-150 3 4-49 10 4-95 11
4-68 16 4-150 4 4-67 10 4-96 12
4-68 19 4-150 5 4-85 10 4-96 13
4-85 13 4-151 10 1484665 4-37 17 4-96 14
4-86 16 4-151 11 4-53 17 1484683 4-45 3
4-86 19 4-151 14 4-71 17 4-45 3
1484557 4-23 18 4-151 16 4-90 22 4-45 4
4-27 18 4-151 18 1484666 4-37 16 4-45 4
4-173 3 4-151 19 4-53 16 4-45 5
1484558 4-23 18 1484600 4-93 10 4-71 16 4-45 5
4-24 19 4-93 11 4-89 21 4-45 7
4-27 18 4-151 15 4-101 1 4-45 7
4-28 19 4-151 17 1484675 4-37 2 4-45 8
4-173 3 1484608 4-151 13 4-53 2 4-45 8
1484592 4-150 1 1484609 4-151 12 4-71 2 4-45 10
4-167 1 1484610 4-150 1 4-89 7 4-45 10
4-173 1 4-151 13 1484676 4-33 13 4-45 11
1484593 4-150 1 1484611 4-34 21 4-49 13 4-45 11
4-167 1 4-50 22 4-67 13 4-45 12
4-173 1 4-68 22 4-85 13 4-45 12
1484594 4-150 1 4-86 22 1484677 4-43 14 4-63 3
4-167 1 4-167 1 4-59 4 4-63 4
1484595 4-34 21 1484650 4-41 5 4-77 4 4-63 5
4-50 22 4-57 6 4-95 4 4-63 7
4-68 22 4-75 6 1484681 4-46 13 4-63 8
4-86 22 4-93 6 4-46 22 4-63 10
4-150 1 4-109 29 4-46 32 4-63 11
4-167 1 4-119 2 4-47 43 4-63 12
1484596 4-150 1 4-131 38 4-59 11 4-81 3
4-167 1 4-141 2 4-59 12 4-81 4
4-173 1 1484651 4-102 7 4-60 13 4-81 5
1484597 4-34 21 4-102 8 4-60 14 4-81 7
4-50 22 4-102 10 4-77 11 4-81 8
4-68 22 4-102 12 4-77 12 4-81 10
4-86 22 1484654 4-34 21 4-78 13 4-81 11
4-102 13 4-50 22 4-78 14 4-81 12
©2013 HYSTER COMPANY See Service Manual 15-15
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-99 3 4-53 17 12-29 66 1487111 7-17 8


4-99 4 4-71 17 1486748 9-6 31 1487112 7-17 23
4-99 5 4-90 22 9-11 31 1487114 7-17 21
4-99 7 1484714 4-45 2 1486749 9-5 18 1487115 7-17 26
4-99 8 4-63 2 9-11 18 1487118 1-83 3
4-99 10 4-81 2 9-15 29 1487120 7-17 28
4-99 11 4-99 2 9-17 10 1487121 7-17 16
4-100 12 1484715 4-45 1 9-41 12 1487122 1-77 23
1484684 4-45 6 4-63 1 12-20 51 1-79 26
4-45 6 4-81 1 1486750 7-13 16 1-101 27
4-45 9 4-99 1 1486751 7-13 17 1487123 7-17 15
4-45 9 1484716 4-43 14 8-3 24 1487124 7-17 1
4-63 6 4-59 4 9-5 13 1487126 7-17 13
4-63 9 4-60 12 9-41 23 1487129 7-17 33
4-81 6 4-77 4 12-20 52 1487130 7-17 22
4-81 9 4-78 12 12-24 32 1487131 7-17 5
4-99 6 4-95 4 12-27 30 1487132 7-17 10
4-99 9 4-95 11 1486758 5-5 15 1487133 7-17 18
1484685 4-33 10 1484719 4-151 12 9-19 13 1487165 12-11 18
4-37 16 1485936 6-26 1 1486772 12-29 12-11 19
4-37 17 6-26 1 1487058 9-15 15 1487204 1-61 2
4-49 10 7-18 1 9-21 12 1487208 8-11 6
4-53 16 7-18 1 1487061 7-13 12 1487209 8-7 25
4-53 17 1486067 1-61 28 1487062 7-13 9 8-11 4
4-67 10 1486073 9-41 10 1487063 8-4 43 1487427 9-47 1
4-71 16 1486213 6-26 1 9-15 18 9-77 1
4-71 17 7-18 1 9-17 8 1487428 4-185 7
4-101 1 1486218 3-3 9 1487064 11-5 27 9-47 4
4-161 7 3-5 17 12-20 50 9-51 3
4-163 3 1486535 1-61 23 12-24 31 9-51 4
1484686 4-33 10 1-73 12-27 29 9-51 5
4-37 16 1486539 1-61 22 1487065 12-19 19 9-53 3
4-37 17 1486540 1-61 6 12-28 33 9-53 4
4-49 10 9-15 8 12-29 66 9-53 5
4-53 16 9-17 5 1487067 8-3 17 9-55 4
4-53 17 1486556 9-15 31 12-7 31 9-55 5
4-54 19 1486559 9-37 17 12-11 17 9-57 3
4-67 10 1486737 7-13 2 12-15 31 9-57 4
4-71 16 8-4 60 1487073 7-3 14 9-57 5
4-71 17 1486740 8-3 23 1487087 9-5 17 9-77 4
4-72 19 9-15 17 9-11 17 1487945 1-77 19
4-85 10 9-17 13 1487095 10-4 14 1-79 27
4-89 21 9-21 6 11-3 10 1-101 23
4-90 22 10-5 29 1487097 7-13 22 1487947 1-89 3
4-101 1 1486741 7-13 4 1487103 7-17 12 1487950 1-77 12
4-161 8 9-6 32 1487104 7-17 27 1-89 8
4-163 2 9-12 32 1487105 7-17 24 1-101 11
1484708 4-34 21 1486742 7-13 10 1487106 7-17 25 1487952 1-77 13
4-50 22 8-3 7 1487107 7-17 4 1-79 2
4-68 22 1486745 10-4 13 1487108 7-17 11 1-89 9
4-86 22 1486746 12-24 33 1487109 7-17 19 1-101 12
1484709 4-37 17 12-28 34 1487110 7-17 17 1487953 1-77 11
15-16 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-79 25 4-108 23 1489845 7-15 11 4-45 8


1-89 7 4-111 2 1489846 7-15 17 4-45 10
1-101 10 4-119 11 1489847 7-15 12 4-45 11
1487956 4-187 4 4-123 4 1489848 7-15 14 4-45 12
4-188 5 4-128 1 1489957 4-45 4 4-63 3
4-189 2 4-128 3 4-45 5 4-63 4
1487957 4-187 3 4-132 4 4-45 6 4-63 5
4-188 1 4-141 8 4-45 9 4-63 7
1487959 1-89 12 4-145 4 4-45 10 4-63 8
1487960 4-187 2 4-151 8 4-45 11 4-63 10
1487963 1-77 24 4-171 3 4-46 12 4-63 11
1-79 7 1489657 4-34 16 4-46 13 4-63 12
1-101 7 4-34 19 4-46 22 4-81 3
1488675 1-61 29 4-37 13 4-46 32 4-81 4
1488676 1-61 24 4-37 14 4-47 43 4-81 5
1488689 1-73 1 4-50 18 4-59 11 4-81 7
1488704 1-73 4-50 20 4-59 12 4-81 8
1488705 1-73 4-53 13 4-60 13 4-81 10
1488725 1-67 4-53 14 4-60 14 4-81 11
1488728 1-67 4-68 18 4-63 4 4-81 12
1488752 1-69 4-68 20 4-63 5 4-99 3
1488762 1-69 4-71 13 4-63 6 4-99 4
1489655 4-37 15 4-71 14 4-63 9 4-99 5
4-53 15 4-86 18 4-63 10 4-99 7
4-71 15 4-86 20 4-63 11 4-99 8
4-89 20 4-89 18 4-64 12 4-99 10
4-108 24 4-89 19 4-77 11 4-99 11
4-111 1 4-101 4 4-77 12 4-100 12
4-128 2 4-103 1 4-78 13 1490242 4-24 33
4-128 4 4-103 2 4-78 14 4-28 33
4-132 5 4-103 3 4-81 4 4-31 2
4-156 1 4-103 4 4-81 5 4-31 3
4-171 2 4-104 1 4-81 6 4-31 6
4-175 1 4-104 2 4-81 9 4-43 9
13-9 1 4-104 3 4-81 10 4-59 9
1489656 4-34 16 4-104 4 4-81 11 4-77 9
4-34 19 4-108 23 4-82 12 4-95 9
4-37 13 4-111 2 4-95 11 4-108 14
4-37 14 4-119 11 4-96 12 4-108 17
4-50 18 4-123 4 4-96 13 4-108 19
4-50 20 4-128 1 4-96 14 4-108 20
4-53 13 4-128 3 4-99 4 4-109 27
4-53 14 4-132 4 4-99 5 4-111 4
4-68 18 4-141 8 4-99 6 4-111 6
4-68 20 4-145 4 4-99 9 4-111 8
4-71 13 4-151 8 4-99 10 4-112 21
4-71 14 4-159 2 4-99 11 4-115 12
4-86 18 4-159 4 4-100 12 4-119 5
4-86 20 4-159 13 1489960 4-45 3 4-119 8
4-89 18 4-159 14 4-45 4 4-119 14
4-89 19 4-171 3 4-45 5 4-120 18
4-101 4 1489672 10-19 28 4-45 7 4-120 21
©2013 HYSTER COMPANY See Service Manual 15-17
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-120 22 4-59 9 4-145 3 1-132 8


4-120 23 4-77 9 4-145 8 4-13 1
4-120 24 4-95 9 4-145 10 7-15 8
4-120 28 4-108 14 4-145 11 1492140 1-24 6
4-120 29 4-108 17 4-156 2 1-29 7
4-121 30 4-108 19 4-159 7 1-59 10
4-121 31 4-108 20 4-159 8 1-93 5
4-123 3 4-109 27 4-159 10 1-97 4
4-123 8 4-111 4 4-159 12 1-132 9
4-123 10 4-111 6 4-164 1 4-13 2
4-123 15 4-111 8 4-164 2 1492147 4-13 6
4-128 6 4-112 21 4-165 2 1492156 1-49 4
4-128 7 4-115 12 4-166 2 1492163 1-85 3
4-129 11 4-119 5 1490245 4-43 10 1492166 1-35 12
4-129 14 4-119 8 4-59 8 1492167 1-35 13
4-129 18 4-120 14 4-77 8 1-132
4-131 40 4-120 18 4-95 8 4-15 11
4-132 2 4-120 21 1490249 4-45 3 13-29 7
4-133 8 4-120 22 4-45 5 1492176 1-31 4
4-133 10 4-120 23 4-46 13 1-59 1
4-133 22 4-120 24 4-46 22 1492195 1-74 1
4-138 19 4-120 28 4-46 32 1492196 1-74 5
4-141 5 4-120 29 4-47 43 1492197 1-35 27
4-141 10 4-121 30 4-59 11 1492200 1-31 1
4-141 15 4-121 31 4-60 13 1-74
4-142 21 4-123 3 4-60 14 1492214 1-35 35
4-142 22 4-123 8 4-63 3 1492221 8-7 15
4-142 23 4-123 10 4-63 5 1492225 8-8 3
4-142 24 4-123 15 4-77 11 1492231 1-104 6
4-142 25 4-128 6 4-78 13 1492236 1-74 8
4-142 26 4-129 7 4-78 14 1492237 1-35 32
4-142 27 4-129 11 4-81 3 1492252 7-15 13
4-142 28 4-129 14 4-81 5 1492260 7-15
4-142 29 4-129 18 4-96 12 1493276 1-75 2
4-145 3 4-131 40 4-96 13 1-86 2
4-145 8 4-132 2 4-96 14 1-98 2
4-145 10 4-133 8 4-99 3 1-104 1
4-145 11 4-133 10 4-99 5 1493278 1-35 30
4-156 2 4-133 22 4-99 10 1493281 1-24 2
4-159 7 4-138 19 1490398 1-137 21 1493282 1-24 1
4-159 8 4-141 5 1490533 7-13 21 1-27 2
4-159 10 4-141 10 1491015 8-8 11 1-91 5
4-164 1 4-141 15 1491016 8-8 13 1493283 1-24 3
4-164 2 4-142 21 1491020 8-7 17 1493308 1-33 5
4-165 2 4-142 22 1491028 1-33 12 1-39 20
4-166 2 4-142 23 1-35 9 1-41 20
1490243 4-24 33 4-142 24 1491182 4-163 9 1493312 1-37 2
4-28 33 4-142 25 1491468 1-59 2 1-131 21
4-31 2 4-142 26 1491818 4-107 5 1493313 1-33 4
4-31 3 4-142 27 1492133 1-35 19 1493318 1-33 10
4-31 6 4-142 28 1492139 1-35 10 1493320 1-45 1
4-43 9 4-142 29 1-57 2 1493321 1-45 3
15-18 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1493324 1-45 11 4-145 1 4-134 27 4-57 3


1493326 1-45 5 4-170 2 4-134 30 4-59 1
13-19 10 4-170 3 4-146 17 4-59 3
1493328 1-45 7 1493431 4-108 25 4-146 18 4-75 3
13-19 1 4-119 3 4-172 3 4-77 1
1493329 1-45 12 4-130 31 1493459 4-24 31 4-77 3
13-19 8 4-141 3 4-28 31 4-93 3
1493332 1-51 15 1493432 4-108 25 4-113 33 4-95 1
1493333 1-51 16 4-119 3 4-113 36 4-95 3
1493334 1-51 18 4-130 31 4-124 22 4-107 12
1493335 1-51 14 4-141 3 4-124 28 4-108 16
1493336 1-49 17 1493433 4-109 28 1493462 4-23 13 4-109 30
1-51 1 4-119 1 4-23 15 4-112 25
1493337 1-51 11 4-131 39 4-23 17 4-129 13
1493339 1-51 8 4-141 1 4-24 19 4-129 16
1493341 1-51 5 1493434 4-38 20 4-27 13 4-131 37
1493344 1-51 10 4-54 19 4-27 15 4-133 7
1493372 1-31 2 4-72 19 4-27 17 4-156 3
1493373 1-31 3 4-90 24 4-28 19 4-172 1
1493380 1-70 6 4-107 6 4-50 15 1493474 1-131 16
8-8 6 4-115 10 4-68 15 1493476 1-132 5
1493383 1-70 14 4-119 1 4-86 15 1493478 1-132 6
1493385 1-70 12 4-131 39 1493464 4-23 13 1493480 1-132 4
1493386 1-70 13 4-134 33 4-23 15 1493486 1-132 13
8-7 4 4-141 1 4-23 17 1493491 1-27 7
1493397 1-39 29 4-146 16 4-27 13 1493494 1-131 12
1-41 29 4-168 5 4-27 15 1493498 1-131 36
1-45 10 1493435 4-111 13 4-27 17 1493499 1-131 9
1-49 13 4-127 1 4-50 15 1493578 1-33 9
1-131 2 4-133 11 4-68 15 1-115 14
13-19 3 4-149 2 4-86 15 1-132
1493428 4-33 12 1493436 4-111 13 1493465 4-24 30 1494516 9-47 2
4-49 12 4-127 1 4-24 32 9-51 9
4-67 12 4-133 11 4-28 30 9-53 9
4-85 12 4-149 2 4-28 32 9-55 6
4-111 3 1493442 4-129 21 4-43 8 9-57 8
4-123 2 4-129 21 4-59 10 9-77 2
4-132 3 4-133 19 4-95 10 1494518 9-47 3
4-145 2 4-134 32 4-107 4 9-51 8
1493430 4-107 1 4-134 32 4-115 1 9-53 8
4-111 5 1493444 4-31 4 4-130 24 9-55 11
4-112 27 4-174 6 4-130 34 9-57 7
4-115 14 1493445 4-31 4 4-137 1 9-77 3
4-120 19 4-174 6 4-137 9 1494675 3-7 10
4-123 1 1493448 4-112 29 4-156 2 3-9 10
4-124 20 4-112 30 4-164 3 1495371 1-39 10
4-130 27 4-113 34 4-165 1 1-41 10
4-130 35 4-113 37 4-166 1 1495372 1-39 11
4-132 1 4-124 21 4-168 2 1-41 11
4-138 17 4-124 23 1493466 4-41 3 1495431 1-39 12
4-138 18 4-124 26 4-43 1 1-41 12
4-142 16 4-124 27 4-43 2 1495435 1-39 21
©2013 HYSTER COMPANY See Service Manual 15-19
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1495438 1-41 21 4-89 12 12-24 50 4-68 23


1495454 1-39 25 1497364 4-23 14 12-27 21 4-86 23
1-41 25 4-27 14 12-33 1 4-130 30
1495456 1-39 30 4-159 3 1499932 13-20 4 4-138 16
1-41 30 1497365 4-23 16 1499936 13-21 1 4-173 2
1495623 6-25 1 4-27 16 1500901 4-129 19 1502921 4-111 14
1495624 6-25 2 4-159 1 4-137 7 4-127 2
1495625 6-25 3 1497366 4-23 18 1500912 4-41 3 4-133 17
1495626 6-25 4 4-24 19 4-43 2 4-149 7
1495627 6-25 5 4-27 18 4-57 3 1503634 4-108 22
1495628 6-25 6 4-28 19 4-59 3 4-120 17
1495629 6-25 7 1497575 13-27 4-93 3 4-128 5
1495630 6-25 8 1497903 6-6 7 4-95 3 4-141 14
1495631 6-25 9 1498334 1-35 22 1500913 4-33 12 1503883 1-137 2
1495632 6-25 10 1498335 1-35 23 4-49 12 1504393 5-27 1
1495633 6-25 11 1498336 1-27 1 4-67 12 1504400 5-50 10
1495634 6-25 12 1-35 31 4-85 12 1504406 1-35 7
1495635 6-25 13 13-21 6 4-111 3 1504861 7-17 7
1495636 6-25 14 1498338 1-37 4 4-123 2 1504862 7-17 9
1495637 6-25 15 1-131 13 4-132 3 1504863 7-17 30
1495638 6-25 16 13-21 8 4-145 2 1504864 7-17 34
1495639 6-25 17 1498341 1-45 6 1500925 4-103 5 1504865 7-17 14
1495640 6-25 18 13-19 2 4-104 5 1504866 7-17 32
1495641 6-25 19 1498342 1-45 8 4-159 5 1504867 7-17 29
1495642 6-25 20 13-19 5 1500927 4-37 12 1504868 7-17 31
1495643 6-25 21 1498343 1-45 13 4-41 4 1504941 1-35 2
1495644 6-25 22 13-19 7 4-49 11 1504942 1-35 3
1495645 6-25 23 1498344 1-51 3 4-57 7 1504953 1-9 39
1495646 6-25 24 1498347 1-51 2 4-67 11 1-13 39
1495647 6-25 25 1498348 1-51 12 4-75 7 1-17 43
1495648 6-25 26 1498354 1-35 20 4-85 11 1504955 1-9 40
1496296 1-61 26 1498355 1-35 18 4-89 17 1-13 38
1-63 2 1498356 1-35 17 4-93 7 1-17 42
1496368 1-63 10 1-131 39 1501324 3-15 20 1506667 1-135 7
1496459 1-63 9 1498357 1-35 16 1501919 4-112 17 1506668 1-135 5
1-67 9 1-93 4 1502006 3-13 7 1506669 1-131 6
1496800 1-101 21 1-131 19 3-15 23 1-135 4
1496884 4-46 22 1498360 1-27 5 1502133 6-17 25 9-51 10
4-59 11 1498362 1-35 25 1502134 6-21 24 9-53 10
4-77 11 1498363 1-97 12 1502625 4-31 1 9-55 7
4-95 11 1498365 1-24 5 4-34 22 9-57 10
1497287 4-31 5 1498373 1-53 3 4-50 23 9-77
4-174 7 1498375 1-29 5 4-68 23 1506670 1-131 29
1497358 4-31 5 1-35 9 4-86 23 1-135 6
4-174 7 1498376 1-35 11 4-130 30 1506671 1-135 9
1497361 4-37 6 1498383 1-132 15 4-138 16 1506672 1-135 2
4-53 6 1498385 1-70 4 4-152 20 1506673 1-135 10
4-71 6 1-131 1 4-152 21 1506674 1-135 1
4-89 11 1498506 10-5 25 4-173 2 1506677 13-21 2
1497362 4-37 7 11-3 12 1502626 4-31 1 1506678 13-20 7
4-53 7 12-8 42 4-34 22 1506679 13-20 3
4-71 7 12-16 42 4-50 23 1506680 13-20 1
15-20 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1506682 13-18 1 12-11 29 3-27 10 1512503 2-115 3


1506738 1-39 27 12-31 38 3-39 3 2-133 1
1-41 27 1510538 1-77 7 4-17 9 4-190 4
1-49 12 1510542 1-77 4-155 10 1512814 3-3 16
1-104 5 1511952 2-27 1 1512053 2-47 7 3-5 11
1-135 3 1511953 2-53 4 1512054 2-105 13 1512822 1-74 3
4-15 19 2-117 3 1512056 2-47 8 1513191 2-85 4
8-7 24 1511961 3-23 3 1512097 2-88 1 2-87 1
1506748 13-23 4 1511970 2-105 11 2-97 4 3-30 1
13-25 6 1511977 2-102 2 4-155 7 1513337 2-73 5
1506749 13-23 3 2-117 2 1512111 2-94 1 1513338 2-73 4
13-25 5 4-19 4 2-108 1 2-123 10
1506750 13-23 2 1511978 4-19 5 2-115 2 1513430 2-75 8
1506751 13-23 1 4-190 6 2-116 2 2-123 5
13-25 1 1511979 2-53 3 2-117 1 2-125 13
1506756 1-29 3 1511981 2-105 4 3-34 2 1513451 2-97 3
1-115 14 1511998 3-23 6 4-17 8 1513706 2-79 2
1-132 1512003 4-19 1 4-193 6 1513712 2-31 5
1506773 3-3 11 4-190 2 1512112 2-94 8 3-35 1
1506825 1-131 37 1512004 2-75 3 1512118 2-94 10 3-41 12
1506827 1-131 15 2-80 1 1512130 2-92 1 3-42 1
1506881 4-23 1 2-91 2 1512134 2-61 9 4-17 5
4-27 1 2-125 7 1512135 2-61 8 1513725 4-193 5
1506883 4-23 1 4-17 6 1512137 2-61 3 1513727 2-101 8
4-27 1 4-155 8 1512138 2-61 10 1513730 2-47 2
1506885 4-23 12 1512005 2-81 1 1512163 2-28 4 1513732 2-47 6
4-27 12 2-98 3 1512292 2-29 1 1513743 2-91 7
1507089 13-4 2 4-194 1 1512295 2-86 1 1513749 2-31 7
13-5 2 1512006 4-19 3 1512304 2-37 11 2-49 2
1507090 13-4 1 4-190 5 1512312 2-55 3 2-49
13-5 1 1512012 2-55 4 2-55 7 2-88 7
1507233 3-3 10 1512015 2-101 5 1512322 2-132 3 3-24 1
1507235 3-3 10 1512025 2-101 4 1512323 2-132 1 4-155 11
1507362 3-5 12 1512026 2-101 2 1512328 2-116 3 1513751 2-51 2
1507394 3-5 16 1512027 2-101 3 2-133 2 1513759 2-57 20
1507725 4-41 1 1512029 2-101 7 3-21 2 1513761 2-57 6
4-57 1 3-29 10 1512418 2-118 3 1513763 2-57 7
4-75 1 1512033 2-77 1 1512423 2-85 6 1513764 2-57 8
4-93 1 2-85 5 2-108 2 1513765 2-57 9
4-107 7 4-190 3 3-33 5 1513766 2-57 10
4-108 25 1512045 2-47 9 1512433 2-105 14 1513768 2-57 12
4-115 9 1512046 2-47 12 1512445 2-44 2 1513769 2-57 13
4-119 3 2-105 7 2-106 2 2-61 5
4-130 26 1512047 2-47 10 1512448 2-57 4 1513772 2-57 16
4-130 31 2-105 8 2-94 2 2-94 9
4-137 11 1512048 2-47 11 1512456 2-62 2 1513773 2-57 17
4-141 3 2-105 9 2-112 1 1513774 2-57 18
1508012 1-27 4 1512049 2-32 4 1512460 4-155 4 1513782 2-49 3
1-59 2-105 1512461 2-55 9 1513787 2-55 1
1508229 1-27 8 1512050 2-47 4 1512463 2-55 7 1513788 2-37 6
1508258 1-95 8 1512051 2-51 1 1512464 2-55 8 2-55 2
1509182 11-5 20 2-61 7 1512488 2-69 10 1513789 2-49
©2013 HYSTER COMPANY See Service Manual 15-21
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1513791 2-61 1 4-54 20 1517238 2-73 2 4-145 8


1513792 2-31 6 4-72 20 1517240 2-69 11 4-145 10
2-61 2 4-90 25 1517242 2-69 2 1519284 2-37 18
2-131 1 1514603 4-38 20 1517244 2-69 1 1519287 2-51 3
4-194 2 4-90 24 1517246 2-69 4 1519290 2-35 3
1513793 2-55 6 4-107 6 1517250 2-66 1 1519291 2-51 4
2-61 4 4-115 10 2-93 1519855 2-11 14
2-97 15 1514712 1-83 7 1517256 2-40 1 2-13 11
4-155 9 1515337 1-39 2 2-99 2 1520541 7-15 6
1513794 2-61 5 1-41 2 1517257 2-40 2 1520542 7-15 10
1513795 2-61 11 1-45 4 2-99 4 1520596 8-8 5
1513796 2-61 13 1515475 1-137 18 1517259 2-40 5 1520841 1-61 7
1513797 2-61 6 1515675 1-49 16 1517262 2-71 2 8-8 12
1513798 2-61 12 1515780 3-3 1517266 4-155 3 1521695 2-37 21
1513815 2-37 4 1515785 3-30 3 4-193 3 1521810 2-31 2
1513816 2-37 5 1515787 2-87 2 1517268 2-75 2 1521828 4-190 8
1513817 2-27 3 2-123 4 2-125 4 1521876 4-17 11
1513819 2-37 7 3-30 2 1517270 2-75 9 4-193 8
1513822 2-37 12 1515845 2-37 25 1517285 2-80 2 1521897 2-94 6
1513823 2-49 7 3-21 1 1517288 2-81 2 1521919 2-39 7
1513836 4-155 6 1515863 2-123 9 1517291 2-82 2 1521938 2-89 1
1513876 2-80 3 1515898 2-125 3 1517293 2-26 1 2-130 1
1513878 2-37 16 1516199 9-21 5 1517297 4-155 2 1521960 2-75 6
1513879 2-37 15 1516205 9-15 19 1518112 4-33 5 1521962 2-75 5
1513880 2-37 17 1516207 9-41 21 4-41 2 1521970 2-130 2
1513882 2-37 1 1516210 8-4 55 4-49 5 1521971 2-130 2
1513885 2-41 1 9-44 2 4-57 2 1522426 12-28 64
2-100 1 1516212 5-5 16 4-67 5 1522435 12-19 16
1513947 1-139 3 1516559 13-18 1 4-75 2 12-23 21
1514033 7-15 20 1516997 4-19 8 4-85 5 12-27 22
1514331 6-25 1516998 4-19 9 4-93 2 1522437 12-8 58
1514332 2-37 2 1517003 2-42 7 4-107 8 12-11 25
1514339 2-39 3 1517010 2-37 23 4-108 26 12-16 58
2-53 2 3-21 13 4-115 7 12-20 53
1514345 2-32 2 1517011 2-37 24 4-119 4 12-23 20
1514346 2-32 3 2-93 3 4-119 8 12-27 23
1514347 2-35 1517033 2-32 1 4-120 21 1522438 12-20 38
1514353 2-32 4 3-29 4 4-121 31 1524146 9-55 10
1514354 2-32 5 1517046 3-29 8 4-123 8 9-57 6
1514371 3-23 10 1517069 2-75 7 4-123 10 1524147 9-53 7
3-27 9 2-123 2 4-129 11 1524148 9-51 7
1514382 3-23 4 2-125 14 4-129 14 1524551 2-113 1
1514504 4-17 10 1517085 2-49 5 4-129 17 1524553 3-5 8
1514520 2-65 2 1517094 2-87 4 4-129 18 1525567 4-28 20
1514521 2-65 3 1517104 2-58 3 4-129 23 1525589 2-13 34
1514535 3-33 9 1517119 2-37 22 4-131 41 4-159 6
1514541 2-39 2 1517120 4-17 3 4-133 8 4-169 1
1514558 2-39 17 1517180 2-28 5 4-133 10 4-170 1
1514565 2-73 3 1517185 2-39 11 4-137 12 4-174 1
2-75 10 1517187 2-39 14 4-141 4 1527813 7-13 2
1514571 2-125 23 1517189 2-39 5 4-142 27 8-4 60
1514597 4-38 19 1517190 2-39 6 4-142 28 9-15 15
15-22 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-21 12 4-142 18 1534476 1-131 14 4-168 5


1527821 8-4 33 4-142 19 1534477 1-131 31 1546697 4-134 33
9-37 14 1532664 4-33 5 1534481 1-131 17 4-146 16
1528714 1-120 10 4-43 3 1534660 1-139 12 4-168 5
1529016 10-19 40 4-49 5 1536311 9-37 4 4-168 6
11-9 25 4-59 2 1538310 6-26 5 1548100 1-61 1
1529026 4-102 11 4-67 5 7-18 5 1-70
1529046 4-28 20 4-77 2 1538936 9-37 24 1549715 8-4 44
1529052 4-107 1 4-85 5 1539034 1-131 33 1550965 2-13 20
4-111 5 4-95 2 1539225 12-48 1 1552716 2-121 2
4-112 27 4-115 7 12-49 1 1553781 2-57 5
4-115 14 4-129 23 12-50 1 1554125 1-51 7
4-120 19 4-137 12 1539226 12-48 6 1554156 1-135 1
4-123 1 1533477 9-37 19 12-49 6 1554338 6-9 1
4-124 20 1533647 7-10 7 12-50 6 1554339 6-9 4
4-130 27 9-6 37 1539227 12-48 8 1554340 6-9 5
4-130 35 9-12 37 12-49 8 1554341 6-9 7
4-132 1 1533648 8-4 49 12-50 8 6-13 31
4-138 17 9-59 8 1539228 9-31 5 1554350 6-17 4
4-138 18 9-65 5 12-48 9 1554502 6-17 7
4-142 16 1533649 7-10 5 12-49 9 1554509 6-21 9
4-145 1 9-6 34 12-50 9 1554512 6-21 11
4-170 2 9-12 34 1539230 12-48 2 1554514 6-21 12
4-170 3 10-4 20 12-49 2 1554516 6-21 13
1529665 3-13 21 10-4 20 12-50 2 1554520 6-21 19
3-15 42 10-4 20 1539231 12-48 3 1554732 6-7 5
1530385 1-131 40 10-19 31 1539232 12-49 3 1554739 6-19 2
1530386 1-131 18 10-19 31 1539233 12-50 3 1554740 6-19 4
1530732 5-50 8 11-9 17 1539234 9-25 7 1554744 6-19 14
5-50 18 12-8 52 9-27 9 1554800 6-19 9
1530745 5-17 28 12-16 52 9-29 7 1554920 6-23 24
5-19 26 12-24 54 9-31 6 1556465 3-3 18
1531312 4-101 1 12-28 55 12-48 10 1556910 5-11 18
4-150 2 12-31 9 12-49 10 5-17 17
4-150 6 12-33 4 12-50 10 5-19 1
1531404 2-11 30 1533664 10-4 19 1539235 9-25 10 1556954 5-30 10
1532251 6-21 18 10-4 19 9-27 6 1556955 5-30 11
6-23 18 10-4 19 9-29 10 1556992 5-11 22
1532341 1-9 6 11-9 21 9-31 9 5-13 19
1-13 6 1533665 7-10 8 12-48 5 1556998 5-38 8
1-17 15 10-19 32 12-49 5 1557007 5-47 8
1532571 4-33 1 10-19 32 12-50 5 5-49 8
4-33 2 11-9 16 1541991 4-24 20 1557008 5-47 8
4-49 1 12-8 48 1541992 4-24 20 5-49 8
4-49 2 12-16 48 1543354 2-37 23 1557011 5-47 2
4-67 1 12-24 53 1543362 2-47 5 5-49 2
4-67 2 12-28 52 1543435 4-17 18 1557756 1-61 16
4-85 1 12-31 10 1543437 4-193 7 1-107 10
4-85 2 12-33 3 1543439 4-193 13 1-109 11
4-120 26 1534425 1-131 32 1545167 9-61 5 1-111 11
4-120 27 1534474 1-131 10 1545202 4-134 33 8-3 21
4-124 31 1534475 1-131 5 4-146 16 9-6 30
©2013 HYSTER COMPANY See Service Manual 15-23
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-11 30 1559627 5-3 3 1566945 10-14 4 4-99 10


12-19 26 1559691 1-39 24 11-7 3 4-99 11
12-28 48 1-41 24 1567676 4-43 13 4-100 12
1558015 1-29 2 1560005 12-20 35 4-59 5 1570603 4-151 6
1558016 1-27 11 1560076 10-19 25 4-77 5 4-151 7
1558017 1-27 9 1561530 1-115 4-95 5 4-151 9
1558020 1-33 1 1561604 6-25 1568692 2-85 9 4-167 2
1558021 1-33 2 1561747 8-4 48 3-33 1 4-167 3
1558025 1-51 6 12-8 37 1569616 2-11 5 1570606 4-43 13
1558027 13-15 3 1561756 4-43 13 2-13 18 4-59 5
13-16 3 4-59 5 3-15 19 4-77 5
1558031 1-35 36 4-77 5 1569803 10-19 34 4-95 5
1558035 1-115 13 4-95 5 10-19 34 1570608 4-23 3
1558037 1-35 40 1562022 6-27 1 10-19 34 4-27 3
1558038 8-7 26 7-19 1 1569866 3-13 20 1570609 4-23 8
1558039 8-7 16 1562657 12-33 6 3-16 50 4-27 8
1558040 8-7 20 1564433 1-83 12 1569867 3-13 20 1570610 4-23 10
1558042 1-35 8 1564897 12-33 8 3-16 50 4-27 10
1558050 4-15 13 1564900 12-33 9 1570601 4-151 6 1570611 4-23 2
1558052 3-7 16 1564947 2-79 1 4-151 7 4-27 2
1558053 3-7 1 1564991 2-47 1 4-151 9 1570612 4-23 7
1558054 4-15 24 1565007 3-41 13 4-167 2 4-27 7
1558292 1-39 1 4-17 7 4-167 3 1570613 4-24 23
1558294 1-39 4 1565035 2-61 15 1570602 4-45 3 4-28 23
1-41 4 1565474 5-47 5 4-45 4 1570614 4-23 5
1-104 7 5-49 5 4-45 5 4-27 5
1558295 1-39 5 1565733 2-57 15 4-45 7 1570617 4-24 25
1558296 1-39 6 1566041 1-35 33 4-45 8 4-28 25
1558297 1-39 7 1-81 10 4-45 10 1570638 4-37 1
1558298 1-39 8 1-93 2 4-45 11 4-53 1
1558299 1-39 9 1566044 1-29 1 4-46 12 4-71 1
1-41 9 1-33 3 4-63 3 4-89 6
1558300 1-39 15 1-35 21 4-63 4 1570639 4-37 4
1-41 15 1-49 5 4-63 5 4-53 4
1558301 1-39 16 1566125 6-10 42 4-63 7 4-71 4
1558302 1-39 18 1566126 6-10 41 4-63 8 4-89 9
1-41 18 6-13 1 4-63 10 1570641 4-37 8
1558303 1-39 19 1566411 7-15 21 4-63 11 4-53 9
1-41 19 1566652 5-25 8 4-64 12 4-71 9
1558305 1-39 22 5-27 2 4-81 3 4-89 14
1-41 22 1566762 1-59 6 4-81 4 1570643 4-37 10
1558306 1-39 23 1566764 13-15 4 4-81 5 4-53 11
1558307 1-39 26 13-16 2 4-81 7 4-71 11
1-41 26 1566765 13-15 2 4-81 8 4-89 16
1558440 1-41 1 1566767 1-59 3 4-81 10 4-109 32
1558442 1-41 5 1566770 1-33 11 4-81 11 4-119 13
1558443 1-41 6 1566771 4-13 7 4-82 12 4-129 8
1558444 1-41 7 1566906 10-14 12 4-99 3 4-141 12
1558445 1-41 8 11-7 14 4-99 4 1570644 4-34 20
1558446 1-41 16 1566932 10-11 14 4-99 5 4-50 21
1558447 1-41 23 1566944 10-14 13 4-99 7 4-68 21
1559626 5-3 2 11-7 13 4-99 8 4-86 21
15-24 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-171 1 2-23 6 1585283 2-37 21 1593327 4-10 56


1570645 4-34 17 2-25 10 1587586 3-39 1 1593336 1-37 3
4-50 17 4-179 4 4-155 1 1593629 1-41
4-68 17 4-182 9 1588059 2-75 1 1597442 1-6 37
4-86 17 9-65 9 1588066 2-39 15 1597444 1-5 4
1571029 1-131 7 13-7 3 1588565 2-47 2 1-9 13
1571030 1-131 22 1581558 1-5 5 1588728 3-29 13 1-13 14
1571269 4-15 21 9-37 26 1588792 2-35 1-17 3
1571628 1-31 5 1581559 1-5 24 1588794 2-35 3 1-53 15
1-59 4 1-23 8 1588796 2-35 2-21 4
1571631 8-7 8 1581580 9-37 22 1588798 2-35 3 2-23 4
1571632 1-35 39 1581581 1-5 19 1588800 2-35 3-13 31
1-49 18 1-5 20 1588802 2-35 3 3-15 31
8-8 7 9-61 2 1588804 2-35 4-182 8
1571775 1-132 14 1581582 9-59 11 1588806 2-35 3 9-37 25
4-15 3 13-8 2 1588828 2-119 1 9-37 29
1571776 1-132 12 1581583 9-59 16 1589199 2-57 17 1597445 1-6 45
1571805 1-135 11 9-61 13 1589207 2-39 8 13-7 4
1571806 1-135 1 9-65 3 1589208 2-39 4 1597448 1-6 44
1571812 13-13 1 1581585 9-65 13 1589583 2-55 5 1-9 11
1571816 13-29 1 1581586 9-65 11 1589584 2-71 1 1-13 10
1571818 13-29 9 1581591 1-5 27 1589641 12-3 20 1-17 16
1572599 4-163 4 1581739 9-61 1 12-5 20 1-23 1
4-163 8 1581830 1-23 10 12-7 20 1597449 1-9 30
1573574 1-51 13 1581849 1-5 26 12-12 38 1-17 1
1573575 1-51 17 1-23 7 12-15 20 3-3 3
1573698 6-27 1 1581851 1-5 19 12-31 33 3-13 28
7-19 1 1-5 20 1589642 10-9 51 3-15 41
1574081 1-113 2 3-13 30 12-3 21 1597595 4-5 22
1579009 5-17 6 3-15 40 12-5 21 4-9 22
5-19 6 1582558 2-11 15 12-7 21 1597662 3-5 2
1579011 5-11 17 2-13 10 12-12 39 1597739 2-11 36
5-13 17 1584546 2-109 1 12-15 21 2-13 30
5-17 2 3-39 5 12-31 32 1597773 4-34 22
5-17 16 1584643 1-127 1589643 10-9 49 4-41 5
5-19 2 1584824 9-49 3 10-9 50 4-50 23
5-19 16 9-75 3 12-3 22 4-57 6
1579141 5-47 15 1584825 9-49 4 12-5 22 4-68 23
5-49 15 9-75 4 12-7 22 4-75 6
1580988 1-6 31 1584826 9-49 5 12-12 40 4-86 23
1581404 4-185 6 9-75 5 12-15 22 4-93 6
1581556 3-3 4 1584842 9-49 12 12-31 31 4-107 11
9-37 21 9-75 9 1590532 5-34 5 4-107 13
9-59 9 1584843 9-49 14 5-37 5 4-108 15
9-61 3 9-75 11 5-38 5 4-109 31
9-65 4 1584845 9-49 13 5-39 7 4-112 26
1581557 1-5 23 9-75 10 5-40 7 4-115 4
1-9 14 1584846 9-49 11 5-41 5 4-119 6
1-13 15 9-75 8 1590815 1-104 2 4-119 9
1-17 4 1585091 5-49 25 1590820 1-104 4 4-123 6
1-53 14 1585160 4-6 42 1590821 1-104 3 4-129 12
2-21 6 4-10 42 1590822 1-104 2 4-129 15
©2013 HYSTER COMPANY See Service Manual 15-25
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-131 36 4-49 6 4-133 9 4-38 22


4-132 6 4-67 6 4-133 24 4-49 9
4-137 4 4-85 6 4-133 25 4-54 22
4-141 6 4-107 9 4-145 9 4-57 9
4-145 6 4-115 8 4-145 14 4-67 9
4-159 9 4-129 22 4-145 15 4-72 22
4-173 2 4-137 13 4-174 2 4-75 9
1597806 2-87 5 1608622 7-15 1 4-174 3 4-85 9
1597807 2-82 3 1608761 4-6 34 4-174 4 4-90 27
1597829 2-57 1 4-10 34 4-174 5 4-93 9
1597830 2-37 9 1609687 11-5 4 1610948 4-174 2 4-113 38
1597831 2-37 8 1610936 4-181 6 4-174 3 4-134 34
1598236 4-15 6 4-201 1 4-174 4 1610954 4-33 3
1598354 2-44 1 1610941 4-49 8 4-174 5 4-33 8
2-106 1 4-67 8 1610949 4-33 4 4-38 21
1598398 1-74 4 4-85 8 4-49 4 4-168 4
1-85 2 4-101 5 4-67 4 1610970 4-107 10
1-97 14 4-107 2 4-85 4 4-112 18
1598408 1-93 7 4-115 2 1610950 4-33 3 4-115 6
1598421 1-57 3 4-130 32 4-33 8 4-127 7
1599346 4-163 11 4-134 35 4-38 21 4-129 20
1601935 4-13 9 4-137 2 4-49 3 4-133 20
1602432 4-33 2 4-146 24 4-49 8 4-137 8
4-49 2 4-168 4 4-54 21 4-149 10
4-67 2 1610945 4-38 18 4-57 8 1610971 4-112 19
4-85 2 4-54 18 4-67 3 4-112 31
1602433 4-33 1 4-72 18 4-67 8 4-113 32
4-49 1 4-90 23 4-72 21 4-113 35
4-67 1 1610946 4-45 6 4-75 8 4-124 24
4-85 1 4-63 6 4-85 3 4-124 25
1603521 1-113 4-81 6 4-85 8 4-124 29
1-116 4-99 6 4-90 26 4-127 6
1-123 1610947 4-41 8 4-93 8 4-134 28
1603523 1-113 4-41 9 4-101 5 4-134 29
1-116 4-43 11 4-107 2 4-134 31
1-119 4-43 12 4-113 39 4-146 19
1605545 4-113 40 4-59 6 4-115 2 4-146 20
4-124 17 4-59 7 4-124 32 4-146 21
4-133 21 4-77 6 4-130 32 4-149 9
4-133 21 4-77 7 4-134 35 1611029 4-101 6
4-145 13 4-95 6 4-137 2 4-107 3
4-168 1 4-95 7 4-146 24 4-115 3
1606281 5-5 1 4-111 7 4-168 4 4-130 33
1606391 10-19 28 4-111 15 1610952 4-45 6 4-137 3
1606392 10-19 28 4-111 16 4-46 22 1611030 4-111 10
1606425 4-6 30 4-112 23 4-59 11 4-123 11
4-9 30 4-112 24 4-63 6 4-133 14
1607747 4-24 28 4-123 9 4-77 11 4-149 3
4-28 28 4-124 18 4-81 6 1611349 3-15 25
1607748 4-24 26 4-124 19 4-95 11 1611354 3-13 29
4-28 26 4-127 3 4-99 6 3-15 39
1607772 4-33 6 4-127 4 1610953 4-33 9 1612293 5-11 7
15-26 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-13 7 1612791 3-33 4 1615111 1-119 4 12-31 5


5-17 14 1612863 5-11 21 1-120 8 1617197 4-161 13
5-19 14 5-13 18 1-120 10 1617615 4-5 15
1612311 5-11 3 1612870 5-29 9 1615124 1-119 5 4-9 15
5-13 3 5-30 13 1615125 1-119 5 1617617 4-5 20
5-17 29 1612905 5-11 7 1-127 12 4-9 20
5-19 29 5-13 7 1615126 1-119 5 1617618 4-5 21
5-43 3 5-17 14 1-120 7 4-9 21
5-44 12 5-19 14 1-120 11 1618222 6-21 9
5-47 10 5-43 8 1-123 5 1618223 6-21 10
5-49 10 5-43 15 1-124 8 1618320 6-7 5
5-51 26 5-44 5 1-124 11 1618341 6-13 5
1612312 5-43 4 5-50 7 1615127 1-119 5 1618342 6-13 9
5-44 11 1613651 6-6 2 1-120 7 1618343 6-13 9
5-47 9 6-7 2 1-120 11 1618344 6-13 9
5-49 9 1614515 3-19 1 1615128 1-119 5 1618345 6-13 9
5-51 25 1614516 2-37 14 1615129 1-119 5 1618346 6-13 4
1612313 5-11 1 1615055 1-115 12 1615131 1-119 6 1618347 6-13 13
5-13 1 1615056 1-113 4 1615132 1-120 7 1618349 6-13 15
5-17 25 1615057 1-113 4 1615136 1-120 9 1618350 6-13 14
5-19 25 1-114 7 1615137 1-120 9 1618351 6-13 8
5-43 1 1-114 9 1615138 1-120 8 1618352 6-13 10
5-44 14 1-114 10 1615139 1-120 8 1618353 6-13 7
5-47 12 1615062 1-114 8 1615140 1-120 10 1618354 6-13 6
5-49 12 1615063 1-114 8 1615141 1-120 10 1618355 6-13 19
5-51 28 1-127 1615143 1-120 11 1618364 6-13 25
1612314 5-11 2 1-129 1615144 1-120 11 1618365 6-13 27
5-13 2 1615064 1-114 8 1615147 1-113 2 1618366 6-13 32
5-17 11 1-127 20 1615149 1-113 2 1618371 6-19 1
5-19 11 1-129 18 1-113 2 1618372 6-19 1
5-23 9 1615065 1-114 8 1-127 22 1618373 6-19 26
5-43 2 1615066 1-114 11 1615150 1-113 2 1618452 9-6 39
5-44 13 1615067 1-115 11 1615152 1-115 9-11 13
5-47 11 1615068 1-115 11 1615158 1-115 12 1623050 4-150 2
5-49 11 1615073 1-113 1615240 1-5 25 4-153 3
5-51 27 1615075 1-123 2 1616149 4-120 16 1623188 4-15 10
1612332 5-17 27 1-124 9 4-141 13 1623195 8-7 14
5-19 27 1615076 1-123 2 1616202 4-183 2 1623196 8-7 23
1612347 5-17 1-124 9 4-184 2 1623197 8-7 18
5-19 1615077 1-123 2 1616213 4-183 2 1623280 9-75 12
1612365 5-29 7 1-124 9 4-184 2 1623281 9-75 12
1612503 5-25 23 1615078 1-123 2 1616798 4-6 30 1623373 1-29 6
5-27 27 1-124 9 4-10 30 1623800 1-131 26
1612507 5-25 24 1615079 1-123 2 1617039 12-28 53 1623801 1-131 23
5-27 28 1-124 9 12-31 4 1623802 1-131 24
1612508 5-25 31 1615105 1-117 3 1617042 10-19 20 1623812 4-15 24
5-27 30 1-119 4 12-8 55 1624002 1-131
1612530 5-25 25 1615106 1-117 3 12-11 21 1624103 4-41 8
5-27 29 1-119 4 12-16 55 4-41 9
1612634 3-5 9 1615107 1-119 4 12-20 29 4-43 11
1612687 5-49 22 1615109 1-119 4 12-23 24 4-43 12
1612790 3-33 2 1615110 1-119 4 12-28 54 4-59 6
©2013 HYSTER COMPANY See Service Manual 15-27
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-59 7 1624374 5-11 20 1624418 5-15 3 5-25 5


4-77 6 5-13 20 1624419 5-15 4 5-27 11
4-77 7 5-17 19 1624421 5-29 6 1624476 5-23 14
4-95 6 5-19 19 1624422 5-29 4 5-25 7
4-95 7 5-23 8 1624423 5-23 31 5-27 9
4-111 7 1624375 5-11 10 5-27 3 1624477 5-23 13
4-111 15 5-13 10 5-29 2 5-25 6
4-112 16 1624376 5-11 4 1624424 5-29 3 5-27 10
4-112 23 5-13 4 1624425 5-23 32 1624478 5-23 12
4-112 24 5-17 26 5-29 1 5-25 22
4-123 9 5-19 28 1624426 5-29 8 1624479 5-23 11
4-124 18 1624377 5-11 17 1624427 5-29 5 5-25 3
4-124 19 5-13 17 1624445 5-21 1 5-27 13
4-127 3 1624385 5-11 15 1624446 5-21 9 1624480 5-23 30
4-127 4 5-13 15 1624447 5-21 2 5-27 5
4-133 9 5-15 5 1624448 5-21 8 1624481 5-23 27
4-133 24 1624386 5-11 13 1624449 5-21 3 5-27 6
4-134 25 5-13 13 1624450 5-21 7 1624482 5-23 28
4-145 9 1624387 5-11 14 1624451 5-21 5 1624483 5-23 29
4-145 14 5-13 14 1624452 5-21 4 1624484 5-23 26
4-145 15 1624388 5-11 16 1624457 5-23 2 5-27 8
1624361 5-34 4 5-13 16 1624458 5-23 2 1624548 1-107 18
5-39 1624389 5-11 19 1624460 5-23 4 1-109 30
1624363 5-39 3 1624391 5-17 9 1624461 5-23 5 1-111 30
5-40 3 5-19 9 1624464 5-23 10 1624551 1-107 17
5-43 1624392 5-21 6 1624465 5-23 25 1-109 10
1624364 5-39 6 1624393 5-17 16 1624466 5-23 24 1-111 10
5-40 6 5-19 16 5-25 18 1624575 5-25 1
5-47 1624394 5-17 4 5-27 18 1624576 5-25 2
1624368 5-11 7 5-19 4 1624467 5-23 22 1624577 5-25 2
5-13 7 1624395 5-17 2 1624468 5-23 21 1624578 5-25 4
5-17 14 5-19 2 5-25 12 5-27 26
5-19 14 1624396 5-17 3 5-27 21 1624579 5-25 10
5-43 8 1624397 5-17 1 1624469 5-23 20 5-27 22
1624369 5-11 6 5-17 2 5-25 11 1624580 5-25 19
5-13 6 5-19 2 5-25 17 1624581 5-25 17
5-17 15 5-19 17 5-27 17 5-27 17
5-19 15 1624398 5-17 13 5-27 20 1624582 5-25 14
1624370 5-11 6 1624399 5-17 22 1624470 5-23 20 5-27 14
5-13 6 5-19 22 5-25 11 1624583 5-25 20
5-17 15 1624400 5-17 24 5-27 20 5-27 25
5-19 15 5-19 24 1624471 5-23 19 1624584 5-25 21
1624371 5-11 8 1624409 5-17 21 5-25 16 5-27 24
5-13 8 5-19 21 5-27 16 1624585 5-25 28
5-17 7 1624410 5-17 12 1624472 5-23 18 1624586 5-25 26
5-19 7 5-19 12 5-25 15 5-27 31
1624372 5-11 8 1624411 5-17 23 5-27 15 1624596 5-27 7
5-13 8 5-19 23 1624473 5-23 17 1624597 5-27 12
5-17 7 1624412 5-17 20 1624474 5-23 16 1624598 5-27 23
5-19 7 5-19 20 5-25 13 1624599 5-27 19
1624373 5-11 12 1624413 5-17 10 5-27 4 1624600 5-30 4
5-13 12 5-19 10 1624475 5-23 15 1624601 5-30 6
15-28 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1624602 5-30 5 1625944 13-5 4 1634172 1-9 37 1635387 4-17 19


1624603 5-30 8 1626113 13-27 2 1-13 36 4-193 17
1624604 5-30 7 1626996 1-49 2 1-17 40 1635421 4-17 21
1624605 5-30 9 1627709 4-5 23 1634889 2-11 27 1635422 2-94 7
1624606 5-30 12 4-9 23 2-13 31 1635458 2-94 12
1624607 5-30 2 1627991 4-6 50 1635003 1-70 15 1635461 2-115 4
1624608 5-30 1 4-10 50 1635005 1-35 6 2-116 4
1624609 5-30 3 1628948 1-132 2 1635007 1-29 9 1635692 9-49 8
1624610 5-32 6 1628949 1-132 1 1-103 2 1635698 9-49 6
5-33 6 1628959 13-3 2 1635008 1-29 10 1636383 4-183 2
1624611 5-32 8 13-5 4 1-103 1 4-184 2
5-33 2 1628960 13-2 2 1635011 13-29 6 1636384 4-183 2
1624612 5-32 4 13-3 2 1635018 1-49 14 4-184 2
5-33 4 1628961 13-2 2 1635019 1-49 15 1637393 1-132 3
1624613 5-32 5 13-3 2 1635020 1-49 6 1637819 3-41 4
5-33 5 13-4 4 1635021 1-49 8 1637850 2-94 3
1624614 5-32 2 13-5 4 1635022 1-49 9 1637851 2-94 4
1624615 5-32 3 1628962 13-3 2 1635023 1-49 10 1637852 2-94 5
1624616 5-34 1 1628963 13-2 2 1635025 1-49 2 1638976 4-159 11
5-37 1 13-3 2 1635026 1-49 2 1639811 1-61 27
1624617 5-34 3 1628964 13-2 2 1635055 10-19 25 1639812 1-61 21
5-37 3 13-3 2 1635114 4-181 6 1639813 1-61 20
1624618 5-34 2 1628965 13-4 4 4-201 1 1639878 13-8 3
5-37 2 13-5 4 1635229 2-110 1 1640891 8-3 31
1624619 5-34 6 1628966 13-5 4 1635233 2-115 5 1641637 1-42 6
5-37 6 1628967 13-4 4 2-116 6 1641640 1-42 2
1624620 5-34 7 13-5 4 1635234 2-115 6 1641838 5-47 21
5-37 7 1629081 3-5 10 2-116 5 5-49 21
1624621 5-34 7 1629082 3-3 1 1635256 2-105 10 1641841 5-47 7
5-37 7 1629234 9-59 10 1635262 4-19 7 5-49 7
1624630 5-14 9-65 2 1635266 2-108 4 1642010 6-19 6
1624631 5-43 15 12-24 34 1635267 2-117 8 1642014 6-21 1
1624633 5-47 20 12-28 45 3-35 2 6-23 1
5-49 20 1632862 4-161 6 1635270 2-117 6 1642015 6-23 8
1624634 5-47 4 1632863 4-161 11 1635276 3-35 3 1642096 6-9 8
5-49 4 4-163 12 1635277 4-17 13 1642097 6-9 12
1624635 5-47 14 1632864 4-107 7 4-193 9 1642099 6-9 20
5-49 14 4-115 9 1635278 4-17 14 1642100 6-9 13
1624636 5-47 1 1632865 4-38 20 4-193 10 1642102 6-9 29
5-49 1 4-54 19 1635279 3-23 5 1642103 6-9 30
1624637 5-39 1 4-72 19 3-39 4 1642104 6-9 34
5-40 1 4-90 24 1635280 4-17 15 1642107 6-6 5
1624638 5-39 2 4-107 6 1635303 3-21 7 1643317 6-3 4
5-40 2 4-115 10 1635304 3-19 4 6-5
1624639 5-39 4 1632868 4-108 18 1635314 2-94 11 1643540 13-27
5-40 4 4-129 10 1635325 4-17 12 1643560 2-21 9
1624640 5-39 5 1632869 4-108 18 4-193 13 1643562 4-182 4
5-40 5 4-129 10 1635337 4-19 13 1643621 4-182 5
1624641 5-39 8 1633734 9-43 16 1635342 2-51 7 1643684 1-107 12
5-40 8 1634171 1-9 38 1635345 4-17 17 1-109 12
1625338 2-7 1 1-13 37 1635348 3-35 5 1-111 12
1625540 13-3 2 1-17 41 1635367 2-118 1 1643814 3-21 9
©2013 HYSTER COMPANY See Service Manual 15-29
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1643815 3-29 18 1644058 2-28 3 1644148 3-27 7 1646448 5-15 2


1643837 2-31 1 1644059 2-39 1 1644149 4-17 23 1646450 5-23 6
1643838 2-31 9 1644062 4-155 13 1644150 3-24 4 1646451 5-23 7
1643839 2-51 5 1644066 3-21 6 1644151 3-24 3 1646452 5-23 7
1643840 2-32 1 1644068 2-57 11 1644152 4-17 22 1646498 5-47 17
1643842 2-32 1 1644069 2-57 14 1644153 3-19 5 5-49 17
1643852 10-14 16 1644070 2-75 4 1644154 3-19 6 1646500 5-43 14
1643853 10-11 8 1644072 2-69 14 1644155 3-19 7 1646501 5-43 6
10-14 2 1644074 2-39 9 1644157 3-19 10 1646502 5-43 10
11-7 1 1644075 3-27 1 1644159 2-58 2 5-44 8
1643854 2-32 1 1644076 2-77 2 1644160 2-75 11 1646503 5-43 12
1643855 2-78 1 1644079 2-69 3 1644166 2-111 2 5-44 6
1643857 2-37 19 1644080 2-69 3 3-21 10 1646553 5-15
1643858 2-51 6 1644083 2-40 4 3-23 7 1646805 4-6 36
1643859 2-37 3 1644084 2-40 3 3-27 5 4-10 36
1643860 2-32 1 1644085 3-19 4 1644314 3-21 8 1646833 4-186 1
1643865 3-33 8 1644089 2-61 16 1644494 1-70 1 1646834 4-186 1
1643866 2-39 18 1644093 2-61 16 1644495 1-70 2 1647654 7-15 9
1643878 5-8 1 1644094 2-61 16 1644496 1-70 3 1647655 7-15 18
1643885 5-5 2 1644095 2-27 2 1644497 1-70 7 1648945 1-5 12
1643886 5-5 3 2-57 3 1644498 1-70 8 2-25 9
1643939 6-5 1 2-130 5 1644499 1-70 5 4-179 3
1643940 6-9 8 1644103 2-62 1 1644500 1-70 9 1649346 3-30 4
1643953 6-17 6 1644109 2-69 12 1644501 1-70 11 1649347 4-17
1643961 6-21 8 1644112 2-44 3 1644502 1-70 10 1649351 2-39 10
1644010 3-21 3 1644113 2-42 1644791 13-25 2 1649740 4-163
1644012 3-24 2 4-19 2 1644792 13-25 7 10-19 41
1644013 3-19 9 1644116 4-19 6 1644793 13-25 9 1649741 4-163
1644017 2-52 1 1644118 3-33 10 1644794 1-41 3 10-19 41
1644018 3-27 3 1644119 2-57 21 1-42 1650567 3-29
1644020 2-28 1 1644120 3-41 11 1644795 1-39 3 1651068 6-2 4
1644023 3-17 1 4-193 12 1-42 1651155 2-7 11
1644026 4-155 12 1644121 2-77 7 1644796 1-42 1 1651158 2-7 10
1644027 3-21 11 3-33 11 1644797 1-42 10 1651159 2-26
3-29 3 1644122 3-17 3 1644798 1-42 11 2-27
1644028 3-27 12 1644123 4-17 4 1644799 1-42 7 2-28
1644031 2-53 1 1644124 2-69 5 1644800 1-42 8 2-29
1644035 3-27 11 1644125 2-77 5 1644802 1-42 5 2-31
4-17 16 2-129 6 1644803 1-42 1 2-32
1644036 2-57 19 1644126 3-29 11 1644804 1-42 3 2-35
1644037 2-49 6 1644128 4-17 1 1644805 1-42 11 2-37
1644038 3-33 6 4-17 2 1644806 1-42 10 2-39
1644039 2-57 14 1644129 4-17 2 1644820 9-5 12 2-40
1644041 2-77 3 4-193 1 1644943 2-65 9 2-41
1644043 2-58 1 1644131 4-17 1 1645064 4-183 7 2-42
1644044 2-58 1 1644133 4-17 20 1645274 2-35 3 2-43
1644047 3-23 1 1644136 2-69 9 1645275 2-35 3 2-44
1644048 3-21 12 1644139 4-19 12 1645276 2-35 3 2-47
1644052 3-29 21 1644141 3-29 22 1645277 12-8 64 2-49
1644055 2-61 14 1644143 2-26 2 12-16 64 2-51
1644056 2-69 13 1644145 3-23 9 12-24 51 2-52
1644057 2-77 6 1644146 3-23 8 12-27 16 2-53
15-30 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-55 2-61 2-66 2-73


2-57 2-62 2-70 2-75
2-58 2-65 2-71 2-77
2-61 2-66 2-73 2-78
2-62 2-70 2-75 2-79
2-65 2-71 2-77 2-80
2-66 2-73 2-78 2-81
2-70 2-75 2-79 2-82
2-71 2-77 2-80 3-17
2-73 2-78 2-81 3-19
2-75 2-79 2-82 3-21
2-77 2-80 3-17 3-23
2-78 2-81 3-19 3-24
2-79 2-82 3-21 3-27
2-80 3-17 3-23 3-29
2-81 3-19 3-24 3-30
2-82 3-21 3-27 3-33
3-17 3-23 3-29 4-17
3-19 3-24 3-30 4-19
3-21 3-27 3-33 4-20
3-23 3-29 4-17 4-155
3-24 3-30 4-19 1651168 1-107 2
3-27 3-33 4-20 1651171 1-17 24
3-29 4-17 4-155 1651172 1-17 22
3-30 4-19 1651165 2-26 1651173 1-9 33
3-33 4-20 2-27 1-13 26
4-17 4-155 2-28 1-17 36
4-19 1651164 2-26 2-29 1651529 2-11 34
4-20 2-27 2-31 2-17
4-155 2-28 2-32 1651531 2-11 32
1651160 2-26 2-29 2-35 1651532 2-11 1
2-27 2-31 2-37 1651533 2-11 9
2-28 2-32 2-39 1651534 2-11 19
2-29 2-35 2-40 1651535 2-11 29
2-31 2-37 2-41 2-14 48
2-32 2-39 2-42 1651537 2-11 25
2-35 2-40 2-43 2-13 3
2-37 2-41 2-44 1651539 2-11 20
2-39 2-42 2-47 2-13 2
2-40 2-43 2-49 1651543 1-9 27
2-41 2-44 2-51 1-13 30
2-42 2-47 2-52 1-17 29
2-43 2-49 2-53 1651547 1-9 43
2-44 2-51 2-55 1651548 1-9 44
2-47 2-52 2-57 1651551 1-17 7
2-49 2-53 2-58 1651552 8-3 19
2-51 2-55 2-61 1651553 8-3 18
2-52 2-57 2-62 1651562 8-4 54
2-53 2-58 2-65 1651563 8-4 53
2-55 2-61 2-66 1651565 8-4 52
2-57 2-62 2-70 1651570 7-10 1
2-58 2-65 2-71 1651571 7-10 1
©2013 HYSTER COMPANY See Service Manual 15-31
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1651572 7-10 1 1655460 5-50 23 4-201 6 1665756 1-69


1651573 7-10 1 1655633 5-50 22 1661145 2-133 4 1665783 1-61 14
1651882 10-19 24 1655638 5-50 5 1661205 4-17 19 1666473 10-4
11-9 4 1655761 9-41 9 4-193 16 10-8
1651884 10-18 9 1655762 9-41 19 1661396 2-123 8 1666474 10-4
11-9 6 10-5 32 2-125 11 10-8
1652018 4-5 7 11-3 9 1661440 2-120 1 1666475 10-4
4-9 7 1655799 5-50 13 1661754 1-17 46 10-8
1652020 1-29 4 1656218 7-4 16 1662100 1-9 42 1666476 10-4
4-13 8 1656996 3-3 1 1-13 40 10-8
1652896 3-3 10 1657309 6-3 1 1-17 45 1666479 10-4
1654573 2-21 7 1657510 8-4 41 1662133 9-49 9 10-8
1654638 2-21 10 1657514 8-4 42 1662134 9-49 7 1666480 10-4
1654935 1-74 2 1657521 1-6 36 9-75 7 10-8
1654971 1-9 20 1657534 8-3 6 1662135 9-49 2 1666484 10-4
1-13 16 1658127 1-81 9 1662136 9-49 1 10-8
1-17 21 1-93 1 1662228 3-3 17 1666485 10-4
1654972 1-9 22 1658128 1-81 2 1662229 3-3 2 10-8
1-13 17 1-93 6 1662310 2-86 3 1666487 10-4 1
1-17 20 1658852 4-43 13 1662474 1-13 43 1666488 10-4 1
1654973 1-9 21 4-59 5 1662475 1-13 42 1666489 10-4 1
1-13 18 4-77 5 1662476 1-9 35 1666490 10-4 1
1-17 19 4-93 1 1662477 1-13 27 1666493 10-4 1
1654980 1-9 26 4-95 5 1662992 12-48 4 1666494 10-4 1
1-13 34 1658856 2-21 3 12-49 4 1666498 10-4 1
1-17 32 2-23 3 12-50 4 1666499 10-4 1
1654981 1-9 25 1659095 8-3 30 1663180 7-4 15 1666501 10-8 1
1-13 32 1659115 4-112 20 1663186 7-9 23 1666502 10-8 1
1-17 30 4-127 5 1663215 7-7 8 1666503 10-8 1
1654982 1-9 24 4-130 28 1664204 12-28 65 1666504 10-8 1
1-13 33 4-137 14 12-47 1666507 10-8 1
1-17 31 1659116 4-112 20 1664559 4-179 1 1666508 10-8 1
1654991 1-17 8 4-127 5 4-181 6 1666512 10-8 1
1654992 1-17 8 4-130 28 4-198 1 1666513 10-8 1
1655001 1-9 19 4-137 14 4-201 10 1666731 12-3 8
1655002 1-13 21 1659167 1-23 9 1664634 1-17 38 12-5 8
1655004 1-9 17 1659226 5-38 6 1664635 1-9 28 12-7 26
1655005 1-13 19 1659511 4-13 5 1-13 24 12-11 26
1655009 1-9 18 1659599 3-3 14 1-17 28 12-15 26
1-13 20 1659600 3-3 12 1664636 1-9 31 12-31 2
1-17 23 1659985 7-3 4 1664637 1-9 32 1667218 1-39
1655013 1-18 47 1660331 7-3 13 1664638 1-13 25 1667219 1-41
1655015 1-9 10 1660368 7-3 3 1-17 34 1667225 1-18 48
1-13 41 1660373 8-4 32 1664886 4-130 26 1667226 1-18 49
1-17 44 1660419 7-3 1 4-137 11 1667227 1-18 49
1655141 1-23 1 7-7 1665567 6-27 1 1667229 1-9 23
1655142 1-23 1 7-9 7-19 1 1-13 31
1655154 1-23 2 1660420 7-3 1 1665652 1-13 44 1-17 33
1655155 1-23 2 7-7 1665655 1-13 13 1668697 1-107 16
1655365 13-23 6 7-9 1665659 1-18 48 1668699 1-107 15
13-25 8 1661084 2-117 5 1665673 3-13 4 1668701 6-26 1
1655456 5-44 10 1661095 4-198 6 3-15 38 7-18 1
15-32 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1668702 6-27 1 1671622 1-5 19 10-8 9-19 14


7-19 1 1671623 1-5 19 1673046 10-4 1675448 9-5 26
1668708 4-6 44 1671626 13-7 1 10-8 9-11 26
4-10 44 1671627 13-7 1 1673047 10-4 1675449 9-5 27
4-170 1671630 13-7 2 10-8 9-11 27
1669105 4-5 3 1671631 13-7 2 1673050 10-4 1 1675450 9-41 16
4-9 3 1671902 8-3 20 1673051 10-4 1 1675451 9-41 17
1669107 4-5 19 1671918 10-21 2 1673052 10-4 1 1675452 9-15 3
4-9 19 11-10 2 1673053 10-4 1 1675453 9-15 1
1669108 4-5 18 1671977 10-21 1 1673054 10-4 1 9-17 11
4-9 18 11-10 1 1673055 10-4 1 1675692 9-15 2
1669472 10-4 10 1671978 10-21 1 1673058 10-8 1 9-17 9
1669682 12-3 19 11-10 1 1673059 10-8 1 1675693 9-5 10
12-5 19 1671980 10-21 6 1673060 10-8 1 9-11 10
12-7 19 11-10 6 1673061 10-8 1 1675694 9-5 24
12-15 19 1671981 10-21 6 1673062 10-8 1 9-11 24
12-31 29 11-10 6 1673063 10-8 1 1675695 9-5 25
1669691 10-8 4 1671985 1-6 39 1673125 10-9 25 9-11 25
1670032 3-5 5 1671986 1-6 39 1673128 10-4 7 1675884 4-15 7
1670041 10-8 5 1672324 1-5 11 1673387 9-37 11 1675889 1-19 2
1670042 10-8 7 1672361 12-36 1 1673388 9-37 10 1675890 1-6 41
1670044 10-8 8 1672363 12-35 2 1673539 9-3 29 1675891 1-19 5
1670045 10-8 9 12-36 2 9-5 20 1675892 1-19 6
1670046 10-8 10 12-37 2 9-9 29 1675893 1-19 8
1670047 10-8 11 1672364 12-35 1 9-11 20 1675894 1-19 7
11-5 10 12-36 3 1673541 9-3 2 1675895 1-19 4
1670071 10-8 19 12-37 3 9-5 22 1675989 1-6 42
1670214 10-4 4 1672380 10-21 5 9-9 2 1675990 1-6 43
10-9 24 11-10 5 9-11 22 1675991 1-19 1
1670254 3-13 24 1672504 1-63 5 1673544 7-13 18 1676095 9-6 36
3-15 43 1672505 1-63 6 1673545 9-41 15 9-12 36
1670330 12-41 9 1672634 9-49 10 1673548 9-3 5 1676146 3-13 8
12-45 9 1672683 1-5 20 9-5 21 3-15 22
1670487 3-13 4 1672684 1-5 20 9-9 5 1676147 3-13 15
3-15 38 1672755 12-27 25 9-11 21 1676680 1-21 1
1670687 1-5 22 1672757 10-19 19 9-38 1676681 1-21 2
1670700 4-182 3 12-8 56 1673565 9-61 7 1676682 1-21 3
1670701 4-179 6 12-11 22 1673662 7-10 9 1676683 1-21 4
1670703 4-182 12-16 56 9-6 38 1676843 7-13 14
1670704 4-182 12-19 28 9-11 12 1676844 7-13 13
1670718 4-174 12-23 23 1673754 3-5 3 1676875 3-13 3
4-182 2 12-28 51 9-61 6 3-15 35
1670808 13-8 6 1672758 10-9 31 9-63 11 1676902 9-3 1
1670866 12-27 6 11-5 25 1673923 1-6 40 9-9 1
1670867 11-5 21 12-31 16 1673933 1-6 40 1676975 12-28 65
12-31 15 1673042 10-4 1673934 1-6 40 12-45
1670872 12-28 42 10-8 1675276 13-8 1 1677042 10-9 28
1670883 10-9 32 1673043 10-4 1675373 13-8 4 1677044 12-28 42
11-5 26 10-8 1675374 13-8 5 1677055 12-36 1
12-31 17 1673044 10-4 1675395 13-8 7 1677132 9-15 4
1671242 1-6 39 10-8 1675446 9-15 5 9-17 14
1671620 13-29 2 1673045 10-4 9-17 2 1677307 10-4 18
©2013 HYSTER COMPANY See Service Manual 15-33
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-4 18 1684337 5-44 9 1687157 12-20 42 10-19 27


10-4 18 1684553 9-41 1 1687158 12-19 17 1687968 10-4 16
11-9 20 9-42 1687160 12-19 14 1687971 10-4 16
1677370 12-35 2 1684554 9-41 1 1687165 12-20 47 1687974 10-4 16
1677386 9-41 22 9-42 1687166 12-20 48 1687975 10-19 27
12-3 13 1686688 1-111 21 1687170 8-4 40 1687977 10-4 16
12-5 13 1686689 1-109 21 1687227 6-5 1 1687978 10-19 27
12-7 13 1686731 3-15 21 1687228 6-13 1687980 10-4 16
12-12 45 1686838 3-3 5 1687231 6-13 22 1687982 10-19 26
12-15 13 1686882 9-37 1 1687234 6-13 36 10-19 26
1677536 10-4 15 1687037 1-124 12 1687235 6-13 36 1687984 10-19 26
1677604 10-18 10 1687040 12-28 35 1687237 6-14 39 10-19 26
11-9 3 1687041 12-28 37 1687257 9-37 1 1687988 10-19 25
1677650 1-23 1 1687042 12-27 32 1687345 12-8 56 1687990 10-19 25
1677654 10-4 12 1687043 12-28 38 12-20 57 1687991 10-19 26
1677655 1-23 1 1687044 12-28 36 12-23 22 10-19 26
1677656 10-4 12 1687045 12-27 31 12-28 60 1687993 10-19 25
1677995 12-37 7 1687047 12-28 40 1687349 12-28 40 10-19 26
1678001 12-19 3 1687048 12-28 41 1687350 12-28 41 10-19 26
12-23 3 1687049 12-29 67 1687355 5-6 2 1687995 10-19 26
12-51 1687050 12-29 67 1687405 6-17 1 1688001 10-19 26
1678024 12-19 9 1687051 12-29 68 1687629 10-18 12 10-19 26
12-24 44 1687052 12-29 68 1687882 12-28 65 1688002 10-19 25
1678025 12-3 25 1687053 12-23 12 12-41 1688003 10-19 26
12-8 35 12-27 26 1687884 12-28 65 10-19 26
12-11 10 1687054 12-23 11 12-43 1688004 10-19 25
12-16 35 12-27 27 1687919 12-29 67 1688005 10-19 25
1678026 12-3 27 1687055 12-23 10 1687920 12-29 67 1688084 12-23 5
12-7 27 12-27 28 1687921 12-29 68 1688248 3-3 10
12-11 4 1687102 12-27 24 1687922 12-29 68 1688530 4-15 12
12-15 27 1687120 12-7 2 1687951 10-4 16 1688724 9-15 12
1678027 12-19 4 12-15 2 10-4 16 9-17 1
12-24 41 1687142 12-8 60 1687952 10-19 27 9-19 1
1678201 13-6 1 12-12 34 10-19 27 9-21 1
1678202 13-6 2 12-16 60 1687954 10-4 16 9-23
1678203 13-6 3 1687143 12-8 61 1687955 10-19 27 9-25
1678204 13-6 4 12-11 8 10-19 27 9-27
1678242 13-4 4 12-16 61 1687956 10-19 28 9-29
1682655 1-141 21 1687147 12-8 63 1687957 10-4 16 9-31
1682822 12-31 1 12-12 36 10-4 16 9-32
1682823 12-31 12-16 63 1687958 10-19 27 9-34
1683169 13-2 2 1687149 12-7 30 10-19 27 1688729 5-11 5
1683200 12-19 2 1687150 12-7 29 1687959 10-19 28 5-13 5
12-23 2 1687152 12-8 66 1687960 10-4 16 1688857 9-65 12
1683201 12-19 1 12-11 15 1687961 10-19 27 1688924 6-2 5
12-23 1 12-16 38 10-19 27 6-5
1683211 12-23 4 1687153 12-8 44 1687963 10-4 16 1689610 9-41 7
1683212 12-23 14 12-16 44 10-4 16 1689621 9-41 4
1683213 12-23 6 1687154 12-8 43 1687964 10-19 27 1689625 9-41 3
1683214 12-23 13 12-16 43 10-19 27 1689641 2-37 20
1683763 10-4 9 1687155 12-20 44 10-19 28 2-57 2
1683919 9-37 20 1687156 12-20 43 1687966 10-4 16 2-130 4
15-34 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1689655 10-5 26 10-19 41 1695178 12-23 4 1695767 7-7 14


1689667 10-5 28 1692962 4-161 1695179 12-23 6 1695768 7-7 15
11-3 6 10-19 41 1695180 12-23 14 1695769 7-7 15
1689867 2-11 31 1692963 4-161 1695181 12-23 13 1695770 7-7 15
1689881 2-14 47 10-19 41 1695182 12-23 5 1695771 7-7 17
1689914 1-102 1692964 4-161 1695183 12-23 12 1695772 7-7 16
1-107 1 10-19 41 1695184 12-23 11 1695773 7-7 11
1-109 13 1692965 4-161 1695185 12-23 8 1696210 4-5 9
1-111 13 10-19 41 1695186 12-23 7 4-9 9
1689929 1-5 28 1692966 4-161 1695187 12-23 10 4-107
1690265 12-3 10-19 41 1695188 12-23 9 4-111
12-9 1692967 4-161 1695190 12-3 1696211 4-5 14
12-11 2 10-19 41 12-9 4-9 14
1690277 3-3 10 1692968 4-161 12-11 2 4-159
1690817 1-5 8 10-19 41 1695629 1-83 6 1696590 1-6 32
1690934 1-51 4 1692969 4-161 1695671 12-8 53 1696591 1-6 32
1691456 1-5 10 10-19 41 12-16 53 1696592 1-6 32
1691457 1-5 18 1692970 4-161 12-20 34 1696593 1-6 38
1691458 1-5 17 10-19 41 1695718 7-9 2 1696805 9-34 7
1691459 1-5 16 1692971 4-161 1695720 7-9 3 1696806 9-34 2
1691724 4-6 39 10-19 41 1695724 7-9 4 1697290 9-3 2
4-10 39 1692972 4-161 1695725 7-9 5 9-3 29
1691873 4-17 18 10-19 41 1695726 7-9 6 9-5 20
4-193 18 1693367 1-5 1 1695727 7-9 7 9-5 22
1692116 12-19 5 1693368 1-19 3 1695728 7-9 8 9-9 2
12-24 40 1693369 1-5 2 1695729 7-9 9 9-9 29
1692151 1-113 2 1693372 1-5 7 1695730 7-9 10 9-11 20
1692167 12-38 5 1693804 1-83 6 1695731 7-9 11 9-11 22
1692292 1-113 1694077 3-3 13 1695732 7-9 12 1697363 1-23 1
1-116 1694489 7-13 1 1695733 7-9 13 1697445 9-42 1
1-123 1694503 13-4 3 1695734 7-9 14 9-43 1
1692293 1-113 13-5 3 1695735 7-9 15 1697446 9-42 2
1-116 1694578 7-13 6 1695736 7-9 16 1697447 9-42 3
1-119 1694617 13-2 1 1695737 7-9 17 9-43 3
1692408 4-112 28 13-3 1 1695738 7-9 18 1697448 9-42 4
4-124 30 1694630 7-13 11 1695739 7-7 3 9-43 4
4-134 26 1694815 4-163 10 7-9 19 1697449 9-42 5
4-146 22 1694840 9-38 1695740 7-9 20 9-43 5
1692918 1-41 1694861 13-2 2 1695741 7-9 21 1697452 9-42 8
1692956 10-9 34 1694913 13-4 4 1695746 7-9 22 9-43 8
1692957 10-9 48 1694914 13-10 1 1695747 7-9 24 1697458 9-43 14
12-3 23 1694915 13-10 2 1695748 7-9 25 1697460 9-43 17
12-5 23 1694916 13-10 3 1695756 7-7 1 1697461 9-42
12-7 23 1694952 3-41 3 1695757 7-7 2 9-43
12-12 41 1694953 2-130 6 1695759 7-7 4 1697462 9-42
12-15 23 1695167 12-3 27 1695760 7-7 5 9-43
12-31 30 12-7 27 1695761 7-7 6 1697561 6-6
1692959 4-161 12-11 4 1695762 7-7 7 1697671 6-17 1
10-19 41 12-15 27 1695763 7-7 9 1697673 6-17 2
1692960 4-161 1695169 12-19 3 1695764 7-7 10 1698199 6-21 26
10-19 41 12-23 3 1695765 7-7 12 6-23 26
1692961 4-161 12-51 1695766 7-7 13 1698378 7-4 3
©2013 HYSTER COMPANY See Service Manual 15-35
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1698380 7-4 6 1699361 4-166 1702184 2-125 12 1703948 1-55 6


1698381 7-4 7 4-181 4 1702283 1-51 1-55 8
1698382 7-4 8 1699362 4-166 1702284 1-51 1703961 12-11 26
1698383 7-4 9 4-181 4 1702285 1-49 1703981 9-5 2
1698384 7-4 10 1699370 12-37 7 1702289 1-75 9-11 2
10-11 12 1699405 11-5 28 1-81 1 1703982 9-5 1
1698385 7-4 11 11-7 1702293 1-81 6 9-11 1
10-11 13 1699885 9-3 7 1-85 1703986 1-53 6
1698386 7-4 12 1700249 10-14 11 1-93 1703988 12-36 1
1698387 7-4 13 1700250 10-14 8 1702524 9-29 2 1704022 12-11 19
1698388 7-4 14 1700251 10-14 8 1702562 1-75 1 1704023 12-11 18
1698400 7-4 1700252 10-14 11 1-77 1704121 1-53 10
1698478 10-14 1700253 10-14 8 1702563 1-75 3 1704226 12-41 1
11-7 1700254 10-14 11 4-13 11 12-45 1
1698479 10-14 5 1700255 10-14 8 4-188 1704227 12-41 2
11-7 18 1700256 10-14 11 1702634 1-55 1 12-45 2
1698480 10-14 15 1700257 10-14 8 1702635 1-53 1 1704228 12-45 3
11-7 11 1700258 10-14 11 1-55 2 1704229 12-45 4
1698481 10-14 17 1700259 10-14 8 1702636 1-55 3 1704230 12-41 5
11-7 9 1700260 10-14 11 1702637 1-55 4 12-45 5
1698482 10-14 6 1700271 1-5 16 1702793 1-53 7 1704231 12-41 6
11-7 8 1700341 7-15 5 1702795 1-55 5 12-45 6
1698484 10-14 10 1700342 7-15 22 1702798 1-53 11 1704232 12-41 7
11-7 15 1700384 9-51 1 1702799 1-53 5 12-45 7
1698485 10-14 16 9-53 1 1702801 1-55 7 1704233 12-41 8
11-7 10 9-55 1 1702802 1-55 4 12-45 8
1698486 10-14 3 9-57 1 1702947 11-3 1 12-51 13
11-7 4 1700385 9-55 2 1703113 11-3 1704234 12-41 10
1698487 10-14 9 1701027 9-5 19 1703114 9-37 10 12-45 10
1698488 10-14 18 9-11 19 9-37 11 1704235 12-41 11
1698489 10-14 8 1701152 12-19 22 1703210 11-5 1 12-45 11
1698490 10-14 11 1701155 12-20 45 1703216 12-36 1 1704236 12-41 12
1698491 10-14 7 1701157 12-19 18 1703229 11-9 26 12-43 10
11-7 17 1701282 1-23 11 1703230 11-3 7 12-45 12
1698492 10-14 11 1701299 12-7 2 1703350 1-55 3 12-47 12
1698493 10-14 8 12-15 2 1703396 2-19 4 12-51 4
1698639 4-164 1701312 12-7 28 1703397 2-19 3 1704237 12-41 13
4-181 3 12-11 16 1703398 2-19 1 12-43 13
1698655 4-5 24 12-15 28 1703399 2-17 5 12-45 13
4-9 24 1701528 9-21 11 2-19 5 12-47 13
1698666 4-41 1 1701530 12-7 30 1703400 2-17 6 1704238 12-41 14
4-57 1 1701532 12-19 14 2-19 6 12-45 14
4-75 1 1701533 12-20 47 1703401 2-17 7 1704239 12-41 3
1698681 6-21 2 1701534 12-20 48 1703403 2-17 9 1704240 12-41 4
6-23 2 1701536 12-19 1 1703404 2-17 10 1704241 12-41
1698683 7-13 6 12-23 1 1703405 2-17 11 12-45
1698756 8-4 57 1701537 12-19 2 1703406 2-17 12 1704243 12-43 1
1698757 12-7 28 12-23 2 1703407 2-17 13 1704244 12-43 2
12-11 16 1702100 3-41 8 1703408 2-17 2 12-47 1
12-15 28 3-42 6 1703492 3-36 1 1704245 12-43 3
1699360 4-165 1702106 2-115 9 1703503 1-139 9 1704356 12-27 9
4-181 5 2-116 8 1703737 1-57 4 1704361 12-27 5
15-36 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1704370 1-51 20 12-8 69 2043494 1-137 20 2110825 4-33


1704384 12-43 4 12-11 5 2044002 1-137 5 4-37
12-47 2 12-15 29 2044400 1-139 7 4-41
1704385 12-43 5 1706690 12-3 28 2044515 4-6 43 4-43
12-47 7 12-8 70 4-10 43 4-45
1704386 12-43 6 12-11 6 2046600 1-141 23 2111599 4-101
12-47 11 12-15 30 2050044 1-137 6 2111600 4-173
1704387 12-43 7 1706785 12-39 3 2052773 4-185 2 2111601 1-31 6
12-47 5 1706923 12-3 25 2052775 4-185 3 1-59 5
1704388 12-43 8 12-8 35 4-185 5 4-150
12-47 8 12-11 10 2052776 4-185 4 2111602 1-27 3
1704389 12-43 9 12-16 35 2054005 9-47 6 4-167
12-47 9 1707630 8-3 4 9-51 4 2111603 4-31
1704390 12-43 11 1707663 12-38 8 9-51 5 4-183 4
12-47 10 1707825 12-38 2 9-53 4 4-184 4
1704391 12-43 12 1708021 12-27 13 9-53 5 4-198 9
12-47 6 1708027 12-19 20 9-55 5 4-201 9
1704392 12-43 1708028 12-19 21 9-57 4 2111607 1-51 9
12-47 1708039 12-7 29 9-57 5 4-175
1704393 12-47 3 1708354 12-19 15 13-27 2111608 1-51 8
1704394 12-47 4 1708622 1-23 12 2064919 4-183 8 4-171
1704396 1-49 7 1708623 1-23 4 4-184 8 2111640 12-48
1704526 2-73 1708829 12-19 20 2072354 4-6 45 2111641 12-49
1704576 4-19 11 1708830 12-19 21 4-10 45 2304501 1-53 9
1704579 2-43 1 1708938 12-19 15 2074256 1-137 13 4000023 7-3 12
1704583 5-11 1709700 2-11 23 2076661 4-15 20 7-4
5-14 2-13 5 2079027 6-2 1 4000226 1-23 6
5-15 1709701 2-11 35 2080581 1-109 14 4000399 1-86
5-17 2-13 4 1-111 14 1-103 4
5-21 2003859 7-15 19 2084159 1-137 4 4000400 1-91
5-23 2004005 1-63 11 2089670 1-141 22 1-103 3
5-25 2034460 1-137 7 2090765 1-137 12 4000462 9-37 5
5-27 2043194 1-61 15 2092888 2-13 21 4000714 9-41 15
5-29 1-69 2100569 13-15 5 9-41 15
5-30 2043287 7-15 3 2103957 1-141 20 4000715 9-41 15
5-32 7-17 2104456 4-15 2 9-41 15
5-34 2043344 9-51 2 2106369 5-5 4 4000716 7-13 18
5-39 9-53 2 2108111 10-19 28 4000817 1-35 1
5-43 9-55 3 2109092 7-21 1 4000893 1-17 18
5-47 9-57 2 2109385 9-51 6 4000895 1-17 6
1704773 2-26 2043351 4-185 8 9-53 6 4000915 1-86 3
1705536 5-11 2043352 1-132 10 9-55 9 1-89
1705537 5-17 5 2043353 1-132 16 9-57 9 4000916 1-86 1
5-19 5 2043354 1-132 11 9-77 4-13 11
1705539 5-25 9 2043469 1-141 13 2109712 9-37 7 4-187
1705748 8-4 37 2043470 1-141 14 2110720 4-23 4000917 1-91 4
1705760 12-11 26 2043471 1-141 15 9-47 4000918 1-85 10
1705801 12-11 19 2043472 1-141 16 9-51 1-91 2
1705802 12-11 18 2043473 1-141 17 9-53 4000919 1-27 6
1705840 12-39 1 2043474 1-141 18 9-55 1-85 7
1706005 8-4 34 2043475 1-141 19 9-57 1-91 1
1706689 12-3 29 2043481 1-137 3 9-77 4000920 1-85 8
©2013 HYSTER COMPANY See Service Manual 15-37
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-91 6 4001161 9-23 1 4003089 1-77 6 4004830 1-81 3


4001123 9-23 6 4001205 13-15 6 1-79 10 1-83
9-32 4001207 4-15 14 1-89 15 1-93 3
4001124 9-32 1 4001209 8-7 12 1-101 3 4004831 1-83 13
4001125 9-32 1 4001214 7-21 8 4003090 1-77 4 4004832 1-83 1
4001126 9-32 5 4001255 1-137 17 1-79 11 4004833 1-83 11
4001127 9-32 5 4001308 1-102 2 1-101 29 4004834 1-83 14
4001128 9-32 7 4001393 9-5 7 4003091 1-77 5 4004835 1-83 10
4001129 9-32 3 9-11 7 1-79 12 4004836 1-83 4
4001130 9-32 6 4001755 11-9 11 1-89 18 4004838 1-83 9
4001131 9-32 6 4001760 11-9 13 1-101 31 4004839 1-83 5
4001132 9-32 8 4001852 5-6 6 4003092 1-77 21 4004926 1-89 10
4001133 9-32 8 4001858 3-13 19 1-79 15 4004927 1-89 17
4001134 9-32 2 3-15 34 1-101 26 4004928 1-89 1
9-34 4 9-37 32 4003093 1-77 20 4004929 1-89 5
4001135 9-32 10 4001859 3-13 32 1-79 16 4004930 1-89 4
9-34 5 3-15 32 1-101 22 4004931 1-89 11
4001136 9-32 9 9-37 30 4003095 1-77 1 4004932 1-89 13
4001137 9-32 9 4001860 3-13 33 1-79 18 4004933 1-89 2
4001138 9-32 9 3-15 33 1-101 15 4004934 1-89 14
9-34 8 9-37 31 4003096 1-79 19 4005141 4-163
4001139 9-32 9 4001924 12-39 1 4003097 1-77 17 10-19 41
4001140 9-23 7 4001952 11-9 24 1-79 32 4005699 1-5 14
9-34 4001953 11-9 23 4003098 1-77 10 4005700 1-5 15
4001141 9-34 4 4002122 4-5 26 1-101 9 4005701 1-5 29
4001143 9-34 8 4-9 26 4003129 9-15 14 4005702 1-6 30
4001144 9-34 8 4002174 8-3 4 9-19 3 4005703 1-5 29
4001146 9-25 1 4002754 10-5 30 4003130 8-4 47 4005704 1-6 30
4001148 9-25 4 4003079 1-83 2 4004308 4-188 2 4005705 1-5 29
4001149 9-25 3 4003081 1-77 2 4-189 6 4005706 1-6 30
9-27 3 1-79 1 4004309 4-188 3 4005707 1-6 29
9-29 5 1-101 1 4004310 4-188 4 4005708 1-6 30
9-31 2 4003082 1-77 9 4004357 13-11 1 4006039 9-37 28
4001150 9-25 6 4003083 1-77 8 13-12 1 4006338 1-127
9-27 8 1-79 3 4004399 12-35 4006375 8-4 59
9-29 6 1-101 5 4004400 12-35 4006379 1-37 1
4001151 9-25 9 4003084 1-77 14 4004422 10-8 1 4006380 1-37 5
9-31 8 1-79 4 4004425 10-4 1 4006739 10-9 47
4001152 9-23 3 1-101 13 4004426 10-4 4006740 10-9 47
9-27 4003085 1-77 3 10-8 11-5
4001153 9-27 1 1-79 5 4004427 10-4 16 4006741 10-9 47
9-29 1 1-101 2 4004480 9-6 35 4006742 10-9 47
4001154 9-27 2 4003086 1-77 25 9-12 35 4006743 10-9 47
4001155 9-27 5 1-79 6 4004573 12-34 1 4006744 10-9 47
9-29 9 1-101 28 4004825 1-81 3 4006745 10-9 47
4001156 9-23 4 4003087 1-77 22 1-93 3 4006746 10-9 47
9-29 1-79 8 4004826 1-81 7 4006747 10-9 47
4001157 9-29 4 1-101 25 1-93 8 4006987 13-9 2
4001158 9-23 5 4003088 1-77 18 4004828 1-81 5 4007097 10-9 47
9-31 1-79 9 1-93 3 4007099 10-9 47
4001159 9-31 1 1-89 16 4004829 1-81 4 4007100 10-9 47
4001160 9-31 4 1-101 24 1-93 3 4007101 10-9 47
15-38 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4007102 10-9 47 4009587 1-57 1 9-29 4012099 12-39 2


4007455 8-3 12 4009588 1-57 5 9-31 4012199 5-23 3
4007513 7-4 1 4009590 1-24 4 9-34 4012241 12-27 1
4007514 7-4 2 4009591 8-8 4010762 9-23 2 4012265 5-50 15
4007515 7-4 4 4009593 1-93 9-25 4012266 5-50 14
4007516 7-4 5 1-98 4010797 4-103 1 4012267 5-50 12
4007517 7-4 17 4009597 1-98 1 4-103 2 4012341 3-33 7
4007552 9-3 24 1-101 4-103 3 4012342 2-37 13
9-9 24 4009598 1-98 3 4-103 4 4012345 2-37 10
4007619 2-39 16 4009751 4-5 30 4-104 1 4012346 2-31 3
4007739 1-127 2 4-9 30 4-104 2 4012347 2-31 4
4007740 1-127 7 4009753 13-14 1 4-104 3 4012348 2-31 10
4007741 1-127 5 4009754 3-13 25 4-104 4 4012349 2-31 11
4007742 1-127 21 3-15 46 4-159 2 4012350 4-19 10
1-129 5 4009782 1-42 4 4-159 4 4-190 7
4007743 1-127 4009798 10-18 7 4-159 13 4012408 2-42
4007744 1-127 4009800 10-18 1 4-159 14 2-102 1
1-129 10 4009801 10-18 8 4010861 8-7 4012410 2-42 8
4007745 1-127 10 11-9 7 4010862 1-35 37 4012411 2-42 1
4007746 1-127 11 4009846 12-28 39 1-49 19 4012412 2-42 6
4007747 1-127 8 4009877 12-23 8 4010944 4-153 1 4012413 2-42 5
4007748 1-127 3 4009878 12-23 7 4010946 4-153 1 4012434 3-27 6
4007749 1-127 8 4009879 12-23 9 4-153 2 4012437 2-49 1
1-129 8 4010254 9-3 19 4010947 4-133 12 4012441 3-33 3
4007750 1-127 9 9-9 19 4-149 1 4012446 2-52 2
1-129 9 4010269 9-3 18 4010949 4-133 12 4012453 3-17 2
4007751 1-127 14 9-9 18 4-149 1 4012463 3-19 4
4007936 1-29 8 4010436 9-25 2 4010950 4-133 12 4012465 2-39
4008681 3-5 14 4010437 9-25 5 4-149 1 4012466 2-39
4008986 10-18 6 9-27 4 4011217 1-109 15 4012469 4-155 16
11-9 8 9-29 3 1-111 15 4012470 4-155 15
4009077 10-19 23 9-31 3 4011234 12-8 47 4012475 2-82 1
4009078 10-19 22 4010438 9-25 8 12-16 47 4012477 4-155 14
4009134 12-38 3 9-27 10 12-23 18 4012479 4-155 5
4009262 1-9 18 9-29 8 12-28 62 4013287 12-8 59
1-13 20 9-31 7 4011235 12-20 54 12-11 13
1-17 23 12-49 9 12-23 17 12-16 59
4009333 12-19 10 12-50 9 12-28 61 12-27 2
12-24 43 4010439 9-25 11 4011244 12-27 1 4013289 12-39 4
4009335 12-19 11 9-27 7 4011424 9-31 4013290 12-28 49
12-24 42 9-29 11 4011425 9-25 4013297 9-5 14
4009459 12-8 68 9-31 10 4011426 9-27 4013332 3-29 1
12-11 14 4010450 9-25 4011427 9-29 4013333 3-23 2
12-16 40 9-27 4011428 9-33 4013377 3-3
12-27 12 9-29 4011429 9-33 4013383 2-55 7
12-39 6 9-31 4011455 12-38 1 4013468 9-5 16
4009495 12-38 1 9-34 1 4011456 12-38 1 4013486 1-129
4009496 12-38 1 9-34 4011470 12-38 3 4013541 2-85
4009503 12-38 4 4010451 9-34 3 4011628 13-16 1 2-86
4009504 12-38 5 4010455 9-32 2 4011636 2-21 5 2-87
4009505 12-38 2 4010457 9-25 2-23 5 2-88
4009551 4-15 5 9-27 4011999 2-25 2 2-89
©2013 HYSTER COMPANY See Service Manual 15-39
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-91 4013868 5-11 4015045 12-12 30 4016164 9-3 14


2-92 5-13 4015118 12-8 62 9-9 14
2-93 5-17 12-12 37 4016166 9-3 3
2-94 5-19 12-16 62 9-9 3
2-97 5-23 4015132 5-50 2 4016247 12-38 7
2-98 5-25 4015133 5-50 20 4016248 12-38 9
2-99 5-27 4015134 5-50 21 4016269 3-5 15
2-100 5-29 4015248 10-9 47 4016271 9-3 6
2-101 5-30 4015249 10-9 47 9-9 6
2-102 5-32 4015250 10-9 47 4016371 2-25 4
2-105 5-33 4015251 10-9 47 4016629 4-130 25
2-106 5-34 4015252 10-9 47 4-137 10
2-107 5-37 4015253 10-9 47 4016630 4-130 25
2-108 5-39 11-5 4-137 10
2-109 5-40 4015254 10-9 47 4016631 4-130 25
2-110 5-43 4015255 10-9 47 4-137 10
2-111 5-47 4015256 10-9 47 4016632 4-130 25
2-112 5-49 4015257 10-9 47 4-137 10
2-113 4013895 1-46 2 4015258 10-9 47 4016648 1-51 16
2-115 4014091 2-13 1 4015259 10-9 47 4016657 4-9 25
2-117 2-19 4015260 10-9 47 4016767 1-9 8
2-118 4014092 2-13 16 4015307 2-14 45 4016768 1-13 8
2-119 4014094 2-14 46 4015497 5-50 11 4016769 1-17 13
2-120 4014176 3-5 6 4015499 5-50 17 4016818 3-15 16
2-121 4014177 3-5 7 4015507 5-41 7 4016843 4-41 7
2-123 4014186 12-8 46 4015546 10-9 47 4-57 5
2-125 12-16 46 4015547 10-9 47 4-75 5
2-126 12-20 56 4015548 10-9 47 4-93 5
2-129 12-23 19 4015549 10-9 47 4016844 4-41 6
2-130 12-28 63 4015550 10-9 47 4-57 4
2-131 4014216 8-3 4 4015551 10-9 47 4-75 4
2-132 4014238 12-5 1 4015552 10-9 47 4017058 12-35
2-133 4014256 12-5 1 4015553 10-9 47 4017059 12-35
2-134 4014264 3-5 13 4015554 10-9 47 4017073 2-21 1
3-34 4014282 3-5 4 4015555 10-9 47 2-23 1
3-35 4014285 10-9 47 4015556 10-9 47 4017143 1-5 21
3-36 4014286 10-9 47 4015557 10-9 47 4017737 3-5 1
3-37 11-5 4015732 10-9 47 4018052 2-11 26
3-38 4014287 10-9 47 4015791 12-8 71 2-13 33
3-39 4014359 10-9 47 12-16 65 4018167 13-6 5
3-41 4014360 10-9 47 4015867 12-9 72 4018225 5-13
4-190 4014380 2-13 23 12-16 66 5-14
4-193 4014515 2-13 34 4016011 12-48 7 5-15
4-194 4014519 1-109 18 12-49 7 5-19
4-197 4014633 1-109 3 12-50 7 5-21
4013599 2-25 8 1-111 3 4016040 1-109 2 5-23
4013603 2-25 6 4014667 2-13 36 1-111 2 5-25
4013606 2-25 3 4014894 1-6 41 4016041 1-109 1 5-27
4013819 3-19 11 4014895 1-6 42 1-111 1 5-29
4013836 5-7 2 4015037 1-109 16 4016096 1-46 4 5-30
4013839 2-8 3 4015039 1-109 17 4016097 1-46 3 5-33
4013845 5-7 12 4015043 3-15 11 4016098 1-46 1 5-37
15-40 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-40 4020978 9-61 8 4021188 1-97 5 4021917 9-59 6


5-43 4020980 9-61 9 4021189 1-97 7 4021920 9-72 5
5-49 9-63 4 4021190 1-97 10 4021938 9-72 11
4018258 10-19 25 4020983 10-19 28 4021191 1-97 11 4021942 9-72 14
10-19 26 4020984 10-19 25 4021192 1-97 8 4021944 4-169 2
10-19 26 10-19 25 4021193 1-95 1 4021957 1-9 34
4018259 10-19 27 4020985 10-19 28 1-97 1 1-13 29
10-19 28 4020986 10-19 25 4021194 1-97 9 1-17 37
4018394 1-107 9 4020987 10-19 28 4021195 1-97 6 4021958 1-9 36
1-109 6 4020988 10-19 25 4021196 1-95 9 1-13 28
1-111 6 4020989 10-19 25 1-97 1-17 39
4018395 2-11 21 4020990 10-19 25 4021197 1-95 5 4021960 9-37 16
2-13 13 4020991 10-19 25 4021198 1-95 7 4021977 11-7 6
4018396 2-13 37 4020992 10-19 25 4021199 1-95 4 4021978 11-7 5
4018397 2-11 2 10-19 28 4021200 1-95 11 4021979 11-7 16
2-13 15 4020993 10-19 28 4021201 1-95 15 4021980 11-7 7
4018661 4-89 1 4020994 10-19 28 4021202 1-95 14 4022317 2-105 12
4018662 4-89 2 4021068 10-14 14 4021203 1-95 13 4022578 12-19 23
4018669 4-85 11-7 12 4021204 1-95 12 4022579 12-20 40
4-89 4021113 10-14 9 4021205 1-95 2 4022580 12-20 41
4-93 4021114 10-14 11 4021206 1-95 3 4022801 12-20 46
4-95 4021115 10-14 8 4021207 1-95 6 4022914 6-27 11
4-99 4021116 11-7 2 4021342 1-98 3 4022924 9-6 29
4018742 9-75 1 4021118 1-129 2 4021382 8-4 39 9-11 28
4018743 9-75 2 4021119 1-129 2 4021442 10-18 16 9-11 29
4018744 9-75 6 4021125 1-129 10 4021588 10-19 16 4022925 9-5 28
4018752 3-27 4 4021142 10-11 4021855 9-59 14 9-11 28
4018753 3-27 8 4021143 10-11 4 9-63 9 4023183 10-21 6
4018754 3-27 4021144 10-11 15 4021857 9-63 7 11-10 6
4018821 3-29 14 4021145 10-11 5 4021862 9-61 12 4023184 10-21 6
4018901 1-9 45 4021146 10-11 9 9-67 11-10 6
1-13 45 4021147 10-11 17 4021865 9-59 15 4023233 9-44 7
1-18 50 4021148 10-11 3 4021873 9-59 1 4023407 2-26
4019000 4-13 4021164 10-11 16 9-63 1 2-27
4019072 4-128 4021165 10-11 2 4021875 9-72 1 2-28
4-132 4021166 10-11 7 4021879 9-72 2 2-29
4019338 10-9 40 4021167 10-11 10 4021880 9-70 2 2-31
4020678 1-129 14 4021168 10-11 11 4021881 9-70 3 2-32
4020718 9-41 1 4021169 10-11 18 9-72 3 2-35
9-43 4021170 10-11 6 4021882 9-70 4 2-37
4020872 4-19 14 4021172 10-11 10 9-72 6 2-39
4-190 1 4021173 10-11 11 4021883 9-72 7 2-40
4020873 1-101 4 4021174 10-11 10 4021884 9-70 7 2-41
4020874 1-101 16 4021175 10-11 11 9-72 9 2-42
4020875 1-101 8 4021176 10-11 10 4021885 9-70 6 2-43
4020876 1-101 6 4021177 10-11 11 9-72 8 2-44
4020877 1-101 20 4021178 10-11 10 4021886 9-70 12 2-47
4020878 1-101 19 4021179 10-11 11 9-72 12 2-49
4020879 1-101 18 4021180 10-11 10 4021896 9-72 10 2-51
4020880 1-101 30 4021181 10-11 11 4021899 9-70 1 2-52
4020881 1-101 17 4021186 1-97 3 4021905 9-70 5 2-53
4020899 1-98 3 4021187 1-97 2 4021906 9-72 4 2-55
©2013 HYSTER COMPANY See Service Manual 15-41
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-57 2-62 2-70 4024424 10-13


2-58 2-65 2-71 4024426 10-11
2-61 2-66 2-73 4024427 10-11
2-62 2-70 2-75 4024428 10-11
2-65 2-71 2-77 4024429 10-11
2-66 2-73 2-78 4024430 10-11
2-70 2-75 2-79 4024431 10-11
2-71 2-77 2-80 4024477 9-41 15
2-73 2-78 2-81 4024968 3-15 18
2-75 2-79 2-82 4024969 3-15 24
2-77 2-80 3-17 4025035 2-17 3
2-78 2-81 3-19 4025038 2-17 8
2-79 2-82 3-21 4025039 2-17 1
2-80 3-17 3-23 4025040 2-17 4
2-81 3-19 3-24 4025041 2-19 14
2-82 3-21 3-27 4025042 2-19 8
3-17 3-23 3-29 4025043 2-19 7
3-19 3-24 3-30 4025044 2-19 10
3-21 3-27 3-33 4025045 2-19 9
3-23 3-29 4-17 4025046 2-19 13
3-24 3-30 4-19 4025047 2-19 2
3-27 3-33 4-20 4025048 2-19 12
3-29 4-17 4-155 4025049 2-19 11
3-30 4-19 4023537 4-133 18 4025290 12-37 7
3-33 4-20 4-149 8 4025656 10-19 26
4-17 4-155 4023538 4-133 12 10-19 26
4-19 4023430 2-26 4-149 1 4025679 9-41 15
4-20 2-27 4023539 4-133 18 4025680 9-41 15
4-155 2-28 4-149 8 4025682 9-41 15
4023429 2-26 2-29 4023705 11-5 8 9-41 15
2-27 2-31 4023706 11-5 15 4025945 1-21 14
2-28 2-32 4023904 9-37 8 4025981 1-21 12
2-29 2-35 4023965 3-19 2 4025989 1-21 13
2-31 2-37 4024031 5-50 19 4026084 7-9 1
2-32 2-39 4024325 4-169 2 4026745 1-9
2-35 2-40 4024328 3-5 15 1-14
2-37 2-41 4024329 3-5 15 1-18
2-39 2-42 4024330 3-5 15 4026788 4-10 52
2-40 2-43 4024331 3-5 15 4026864 3-15 17
2-41 2-44 4024332 3-5 15 4027166 9-44 13
2-42 2-47 4024334 4-15 12 4027167 9-44 1
2-43 2-49 4024342 4-15 8 4027241 5-11 11
2-44 2-51 4024343 4-13 5-13 11
2-47 2-52 4024399 4-15 1 4027259 5-50 6
2-49 2-53 4024416 10-13 4027267 9-63 2
2-51 2-55 4024417 10-13 4027316 1-10
2-52 2-57 4024418 10-13 1-14
2-53 2-58 4024419 10-13 1-18
2-55 2-61 4024420 10-13 4027317 1-10
2-57 2-62 4024421 10-13 1-14
2-58 2-65 4024422 10-13 1-18
2-61 2-66 4024423 10-13 4027500 4-6 33
15-42 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-10 33 4033108 5-47 13 4033321 2-125 17 4034987 2-13 34


4027501 4-6 32 5-49 13 4033323 2-119 2 4034988 2-13 34
4-10 32 4033109 5-47 3 4033326 4-193 21 4034989 2-13 34
4027780 2-25 5 5-49 3 4033330 2-91 12 4034995 2-13 34
4027973 4-128 7 4033196 2-97 1 4033331 2-108 5 4035413 4-103
4-132 2 4033199 2-98 1 4033332 3-35 6 12-28 43
4028260 4-49 4033201 2-125 1 4033333 2-86 4 4035414 4-104
4-53 4033202 2-125 5 4033334 2-97 5 12-19 24
4-57 4033203 2-123 3 4033335 2-97 9 12-23 15
4-59 2-125 6 4033337 2-125 16 4035905 4-77 10
4-63 4033206 2-85 1 4033339 2-117 5 4-95 10
4028462 1-35 15 4033207 2-88 3 4033346 2-98 9 4-115 13
4028463 1-35 14 4033208 2-86 2 4033350 2-97 10 4-120 15
4028467 4-13 3 4033211 2-131 2 4033356 2-47 3 4-123 16
4028468 4-13 12 4033212 2-134 1 4033357 2-110 2 4-138 20
4028989 5-3 16 4033213 2-125 9 4033360 2-129 6 4-141 11
4029058 4-130 26 4033218 2-129 1 4033365 3-41 10 4-145 12
4-137 11 4033219 2-129 2 3-42 7 4035906 4-75 3
4029360 1-137 19 4033220 2-129 3 4033366 2-97 6 4-77 3
4029385 9-43 2 4033225 3-36 5 4033367 2-97 12 4-93 3
4029386 9-43 15 4033226 2-85 12 4033369 2-97 7 4-95 3
4029924 9-5 11 4033228 2-85 7 4033371 2-109 2 4-101 3
9-11 11 2-85 14 4033372 2-88 4 4-115 5
4029925 2-25 1 4033229 2-91 8 4033373 2-88 4 4-119 7
4029951 4-181 7 4033230 2-85 3 4033379 2-91 6 4-119 10
4030067 9-47 5 4033232 3-37 1 4033381 2-129 5 4-123 7
9-49 4033233 3-19 12 4033382 2-98 8 4-137 5
4030228 12-37 1 4033235 4-190 9 4033384 2-99 3 4-141 7
4030229 12-37 1 4033236 2-91 9 4033549 1-9 45 4-145 7
4030230 12-37 1 4033237 2-85 14 1-13 45 4035923 4-6 31
4030231 12-37 1 2-98 5 1-18 50 4035925 4-5 30
4030422 1-109 4 4033238 2-91 10 4034373 2-8 9 4035928 3-13 25
1-111 4 4033252 2-91 11 4034455 9-63 3 3-15 46
4030423 1-109 5 4033253 3-41 5 4034645 9-41 11 4035986 2-25
1-111 5 4033254 3-36 2 4034700 9-65 16 4036202 2-129 3
4030483 12-8 41 4033260 2-91 13 4034701 9-65 15 4036206 2-23 7
12-16 41 4033266 3-38 6 4034702 9-72 13 4036276 2-123 6
12-23 16 4033267 3-41 9 4034703 9-70 9 4036279 2-123 11
12-27 15 3-42 5 4034704 9-70 11 4036359 10-11 1
4031205 4-153 2 4033271 2-115 10 4034705 9-61 14 4036360 10-13 1
4031368 2-13 14 2-116 9 4034706 9-61 10 4036442 4-193 20
4032171 4-67 4033274 3-37 3 4034707 9-59 7 4036443 3-42 3
4-71 4033278 3-41 7 9-65 6 4-193 11
4-75 3-42 4 4034708 9-65 7 4036447 4-197 2
4-77 4033281 3-36 2 4034711 9-70 8 4036448 4-197 3
4-81 4033282 3-36 3 4034712 9-72 15 4036451 4-197 4
4032534 4-93 10 4033283 2-107 1 4034713 9-65 14 4036453 4-197 7
4-93 11 4033292 2-91 4 4034714 9-59 2 4036454 4-197 8
4032882 4-198 7 4033293 2-98 6 4034716 4-169 4036455 4-197 9
4-201 7 4033298 2-98 7 9-61 11 4036456 4-197 10
4032883 4-198 8 4033299 3-41 4034718 9-70 10 4036457 4-197 11
4-201 8 4033312 2-125 18 4034721 9-59 5 4036464 4-197 15
©2013 HYSTER COMPANY See Service Manual 15-43
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4036465 4-197 16 4040294 9-67 9 9-72 2 4054254 4-189 10


4036466 4-197 17 4040295 9-67 10 9-72 3 4054895 4-194 3
4036523 4-102 14 9-69 10 9-72 4 4054896 2-101
4-119 12 4040296 9-67 11 4043825 9-70 2 4054897 2-101 1
4-123 5 9-69 11 9-70 3 4054898 2-85 10
4-141 9 4041001 1-137 15 9-72 2 4054899 2-85 11
4-145 5 4041003 1-137 15 9-72 3 4054900 2-85
4036562 2-85 14 4041005 1-137 15 9-72 4 4054901 2-85 2
4036873 4-120 20 4041007 1-137 15 4043826 9-70 2 4054903 2-126 1
4-142 17 4041009 1-137 15 9-70 3 4054922 5-7 7
4036973 6-3 4 4041011 1-137 15 9-72 2 4054948 6-13 8
6-5 4041012 1-137 15 9-72 3 6-13 15
4036974 6-2 5 4041014 1-137 15 9-72 4 4055077 6-9 29
6-5 4041016 1-137 15 4046480 9-63 6 4055078 6-9 35
4037118 2-111 1 4041086 12-3 1 4047214 9-19 11 4055127 5-13
4037122 2-92 3 4041088 12-3 1 4047215 9-19 9 5-14
4037123 2-92 2 4041184 12-7 1 4047216 9-19 10 5-15
4037127 2-123 1 12-11 7 4047217 9-17 12 5-19
4037130 2-99 1 12-15 1 4047772 2-70 1 5-21
4037131 2-125 15 4041186 12-7 1 4048417 4-197 12 5-23
4037132 2-125 19 12-11 7 4053488 2-93 1 5-25
4037134 2-125 21 12-15 1 4053490 2-93 6 5-27
4037135 2-125 22 4041368 9-67 12 4053491 2-93 7 5-29
4037251 2-130 7 9-69 12 4053492 2-93 8 5-30
4037964 4-197 5 4041369 9-67 13 4054233 1-75 1 5-33
4037965 4-197 6 9-69 13 1-79 5-38
4037966 4-197 12 4041370 9-67 14 4054234 1-75 3 5-41
4037967 4-197 13 9-69 14 4-13 11 5-44
4037968 4-197 14 4041371 9-67 15 4-189 5-50
4038452 9-9 7 9-69 15 4054235 1-79 13 4055376 4-15 12
4038455 9-11 16 4041372 9-67 16 4054236 1-79 14 4055379 4-15 12
4038507 1-73 9-69 16 4054237 1-77 15 4055491 5-19 3
4039632 2-85 13 4041373 9-67 17 1-79 17 4055492 5-19 13
4039776 6-26 1 9-69 17 1-101 14 4055495 5-21 5
7-18 1 4041374 9-67 18 4054238 1-79 20 4056513 3-42 12
4039778 6-27 1 9-69 18 4054239 1-79 21 4056533 4-85
7-19 1 4041375 9-67 19 4054240 1-79 22 4-89
4039823 4-20 1 9-69 19 4054241 1-79 23 4-93
4040004 9-61 15 4042437 4-10 57 4054242 1-79 24 4-95
4040278 9-67 1 4-153 4054243 1-79 28 4-99
9-69 1 4042975 9-72 16 4054244 1-79 29 4056534 4-9 9
4040280 9-67 2 4043558 2-14 45 4054245 1-79 30 4-137
4040282 9-67 3 4043614 2-89 2 4054246 1-79 31 4-141
4040283 9-67 4 4043615 2-132 2 4054247 4-187 1 4-145
9-69 4 4043787 1-141 21 4-188 6 4-149
4040284 9-67 5 4043823 9-70 2 4-189 1 4056904 4-5 9
9-69 5 9-70 3 4054248 4-189 3 4-115
4040291 9-67 6 9-72 2 4054249 4-189 4 4-119
4040292 9-67 7 9-72 3 4054250 4-189 5 4-123
9-69 7 9-72 4 4054251 4-189 7 4-127
4040293 9-67 8 4043824 9-70 2 4054252 4-189 8 4057133 6-3 4
9-69 8 9-70 3 4054253 4-189 9 6-5
15-44 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE G008
12/2013 EUROPE

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4057161 1-67 10 4074998 9-59 13 2-130 2-99


4058540 1-77 16 4075002 9-59 13 2-131 2-100
4059177 5-38 1 4075006 9-59 13 2-132 2-101
4059178 5-38 2 4075042 9-59 13 2-133 2-102
4059179 5-38 3 4075046 9-59 13 2-134 2-105
4059181 5-38 7 4077380 9-69 2 3-34 2-106
5-41 6 4077381 9-69 3 3-35 2-107
4059182 5-38 9 4077383 9-69 6 3-36 2-108
4059183 5-38 10 4077385 9-69 9 3-37 2-109
4059184 5-41 1 4077393 9-69 3-38 2-110
5-44 4080506 9-3 2 3-39 2-111
4059185 5-41 2 9-3 29 3-42 2-112
4059186 5-41 3 9-5 20 4-190 2-113
4059187 5-41 4 9-5 22 4-193 2-116
5-50 9-9 2 4-194 2-117
4059188 5-44 2 9-9 29 4-197 2-118
4059189 5-44 4 9-11 20 4084958 2-116 10 2-119
4060157 1-83 8 9-11 22 4084959 3-42 8 2-120
4060602 9-3 2 4082111 2-85 4084960 3-42 8 2-121
9-3 29 2-86 4085193 12-51 2-123
9-5 20 2-87 4085194 12-51 6 2-125
9-5 22 2-88 4085195 12-51 7 2-126
9-9 2 2-89 4085196 12-51 1 2-129
9-9 29 2-91 4085197 12-51 10 2-130
9-11 20 2-92 4085198 12-51 5 2-131
9-11 22 2-93 4085204 12-51 6 2-132
4061623 2-121 1 2-94 4085205 12-51 7 2-133
4065435 1-5 19 2-97 4093488 9-51 10 2-134
4065436 1-5 19 2-98 9-53 10 3-34
4065438 1-5 20 2-99 9-55 7 3-35
4065439 1-5 20 2-100 9-57 10 3-36
4065440 1-5 19 2-101 4093489 9-51 11 3-37
1-5 20 2-102 9-53 11 3-38
4067076 1-111 17 2-105 9-55 8 3-39
4067077 1-111 18 2-106 9-57 11 3-42
4067079 1-111 29 2-107 4094573 1-98 3 4-190
4067080 1-111 31 2-108 4095373 1-77 8 4-193
4068617 6-2 5 2-109 1-79 3 4-194
6-5 2-110 1-101 5 4-197
4070355 3-13 23 2-111 4096076 1-111 35 4098709 2-85
3-16 48 2-112 4096126 1-111 32 2-86
4072075 9-61 12 2-113 4098708 2-85 2-87
9-69 2-116 2-86 2-88
4073298 6-7 2-117 2-87 2-89
4074858 1-13 19 2-118 2-88 2-91
4074859 1-17 22 2-119 2-89 2-92
4074975 9-59 13 2-120 2-91 2-93
4074979 9-59 13 2-121 2-92 2-94
4074983 9-59 13 2-123 2-93 2-97
4074987 9-59 13 2-125 2-94 2-98
4074991 9-59 13 2-126 2-97 2-99
4074994 9-59 13 2-129 2-98 2-100
©2013 HYSTER COMPANY See Service Manual 15-45
for service procedures.
UNIT CODE G008
EUROPE 12/2013

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-101 3-36 4602440 1-137 11 6990033 13-27 1


2-102 3-37 4602809 12-50 6990034 13-27 1
2-105 3-38 4602857 4-5 25 6990036 13-27 1
2-106 3-39 4-9 25 6990037 13-27 1
2-107 3-42 4606273 1-137 9 6990616 13-27 1
2-108 4-190 4606609 1-137 27 6990721 13-27 10
2-109 4-193 4608027 4-13 4 6996025 13-27 5
2-110 4-194 4609757 9-41 15 6996057 13-27 1
2-111 4-197 4610025 4-15 9 6996058 13-27 1
2-112 4099565 1-129 3 4611461 11-5 24 6996059 13-27 1
2-113 4099566 1-129 7 4612110 1-139 6996061 13-27 1
2-116 4099626 2-65 1 4612113 9-51 6 6996062 13-27 1
2-117 4099628 2-65 7 9-53 6 6996063 13-27 1
2-118 4600284 8-4 37 9-55 9 6996096 13-27 7
2-119 4601310 8-3 4 9-57 9 6996112 13-27 4
2-120 4601410 9-37 27 4612186 9-44 6996114 13-27 6
2-121 4601412 4-5 25 4615311 9-75 6996120 13-27 8
2-123 4601413 1-63 3 9-77 5 6996253 13-27 3
2-125 4-168 4616361 13-9 1 6996293 13-27 7
2-126 4601414 4-156 4616455 4-13 4 6996451 13-27 1
2-129 4-179 2 4618079 4-27 6996468 13-27 7
2-130 4601415 4-172 9-47 6996509 13-27 11
2-131 4-178 9-77 6996510 13-27 12
2-132 4601416 4-185 1 4619640 9-51 6 6996511 13-27 13
2-133 4601417 4-185 1 9-53 6 6999007 13-27 1
2-134 4601418 4-185 1 9-55 9 6999028 13-27 7
3-34 4601753 4-15 23 9-57 9 13-27 9
3-35 4601754 4-15 23 4620644 5-5 4

15-46 See Service Manual ©2013 HYSTER COMPANY


for service procedures.

You might also like