Professional Documents
Culture Documents
H1.6-1.8FT, H2.0FTS
(F001)
SECTIONS
1 FRAME
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
13 OPTIONS
15 NUMERICAL INDEX
This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE F001
06/2014 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 13-12
ADD ON OPTION KITS ................................................................................................................................... 14-10
ADD ON TELEMETRY KITS ........................................................................................................................... 14-12
AIR CLEANER FILTER ASSEMBLY
LPG AND DIESEL ....................................................................................................................................... 3-11
AIR CLEANER SYSTEM
DIESEL (→ S/N F001B03152E) ................................................................................................................. 3-6
DIESEL (S/N F001B03153E →) ................................................................................................................. 3-8
MAZDA 2.0L ................................................................................................................................................ 3-4
ALTERNATOR AND MOUNTING
YANMAR 2.6L DIESEL ............................................................................................................................... 4-33
ARMREST ASSEMBLY
JOYSTICK ................................................................................................................................................... 1-58
MINI-LEVER MODULES (S/N F001B05984H →) ...................................................................................... 1-56
AUXILIARY SECTION, ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 9-46
AUXILIARY SECTIONS, ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR
FUNCTION (→ S/N F001B03743E THREE FUNCTION) (→ S/N F001B03832E FOUR FUNCTION) .... 9-42
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F001B03745E ↔ 4/2014)
(S/N F001B03833E ↔ 4/2014) .................................................................................................................. 9-44
AUXILIARY TUBE EXTENSIONS
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (→ 4/2011) .............................. 13-32
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (4/2011 →) .............................. 13-34
TWO-STAGE LIMITED FREE-LIFT ............................................................................................................ 13-30
B
BACK-UP ALARM ........................................................................................................................................... 13-6
BATTERY CHARGER
MAZDA 2.0L LPG (S/N F001B06394H →) ................................................................................................ 4-26
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD
FRONT SCREEN WITH WIPER/WASHER - PAGE 1 OF 2 (6/2014 →) ................................................... 1-128
FRONT SCREEN WITH WIPER/WASHER - PAGE 2 OF 2 (6/2014 →) ................................................... 1-130
PVC DOORS (6/2014 →) ........................................................................................................................... 1-134
REAR SCREEN WITH WIPER/WASHER - PAGE 1 OF 2 (6/2014 →) ..................................................... 1-136
REAR SCREEN WITH WIPER/WASHER - PAGE 2 OF 2 (6/2014 →) ..................................................... 1-138
TOP SCREEN (6/2014 →) ......................................................................................................................... 1-132
BRAKE ASSEMBLY ........................................................................................................................................ 8-12
BRAKE LINKAGE
DUAL PEDAL (→ S/N F001B06296H) ....................................................................................................... 8-6
DUAL PEDAL (S/N F001B06297H →) ....................................................................................................... 8-8
SINGLE PEDAL (→ S/N F001B06296H) ................................................................................................... 8-2
SINGLE PEDAL (S/N F001B06297H →) ................................................................................................... 8-4
C
CAMSHAFT AND DRIVE GEAR
YANMAR 2.6L DIESEL ............................................................................................................................... 2-74
DESCRIPTION PAGE
CAMSHAFT AND VALVES
LPG - MAZDA 2.0L ..................................................................................................................................... 2-40
CARBURETOR
LPG (MAZDA 2.0L) - AISAN ....................................................................................................................... 2-44
MAZDA 2.0L, AISAN (→ S/N F001B07894K) ............................................................................................ 3-22
CARRIAGE
THREE STAGE FULL FREE-LIFT (→ 4/2011) .......................................................................................... 12-24
THREE STAGE FULL FREE-LIFT (4/2011 →) .......................................................................................... 12-26
TWO STAGE FULL FREE-LIFT (→ 4/2011) .............................................................................................. 11-22
TWO STAGE FULL FREE-LIFT (4/2011 →) .............................................................................................. 11-24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-16
CHARGE PUMP ASSEMBLY ......................................................................................................................... 5-67
CONTROL VALVE
TRANSMISSION (→ S/N T117M) (→ S/N T133M0008127) ..................................................................... 5-64
CONTROL VALVE ASSEMBLY
S/N T133M008127 ↔ S/N T148M001501 S/N T148M001501 → .............................................................. 5-66
MANUAL CONTROL - THREE AND FOUR FUNCTION (→ 4/2014) ........................................................ 9-28
MANUAL CONTROL - THREE AND FOUR FUNCTION (4/2014 →) ........................................................ 9-30
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE (1/2008 →) .................................................................................................. 9-32
CONVERSION KIT .......................................................................................................................................... 14-2
COOLING SYSTEM
MAZDA 2.0L - LPG (→ S/N F001B04359F) ............................................................................................... 2-8
MAZDA 2.0L - LPG (S/N F001B04360F →) ............................................................................................... 2-10
YANMAR 2.6L DIESEL (→ S/N F001B04359F) ........................................................................................ 2-54
YANMAR 2.6L DIESEL (S/N F001B04360F →) ........................................................................................ 2-56
COUNTERWEIGHT
→ 4/2007 .................................................................................................................................................... 1-3
4/2007 → .................................................................................................................................................... 1-4
COUNTERWEIGHT EXHAUST
MAZDA 2.0L - WITH CATALYTIC CONVERTER (→ 10/2013) ................................................................. 2-12
WITH PURIFIER - YANMAR 2.6L DIESEL ................................................................................................. 2-58
COUNTERWEIGHT EXHAUST SYSTEM
MAZDA 2.0L - WITHOUT CATALYTIC CONVERTER (10/2013 →) ......................................................... 2-14
COWL ELECTRICAL
ELECTRO-HYDRAULICS ........................................................................................................................... 4-10
MANUAL HYDRAULIC (→ S/N F001B05617G) ........................................................................................ 4-12
MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM (S/N F001B05618G →) .................. 4-14
COWL MOUNTING ......................................................................................................................................... 1-74
CRANKSHAFT AND PISTONS
LPG - MAZDA 2.0L ..................................................................................................................................... 2-50
YANMAR 2.6L DIESEL ............................................................................................................................... 2-76
CYLINDER BLOCK
LPG - MAZDA 2.0L ..................................................................................................................................... 2-42
YANMAR 2.6L DIESEL ............................................................................................................................... 2-78
CYLINDER HEAD
YANMAR 2.6L DIESEL ............................................................................................................................... 2-70
CYLINDER HEAD AND COVER
LPG - MAZDA 2.0L ..................................................................................................................................... 2-38
DESCRIPTION PAGE
D
DELAY VALVE
MAZDA 2.0L - LPG (S/N F001B02574D ↔ S/N F001B07894K) ............................................................... 2-52
MAZDA 2.0L, AISAN - LPG (S/N F001B02574D ↔ S/N F001B07894K) .................................................. 3-24
DISTRIBUTOR
MAZDA 2.0L (→ S/N F001B06393H) ......................................................................................................... 4-29
DRIVE AXLE
SHEET 1 OF 3 ............................................................................................................................................ 6-8
SHEET 2 OF 3 ............................................................................................................................................ 6-10
SHEET 3 OF 3 ............................................................................................................................................ 6-12
DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 6-6
DRIVE TIRES AND WHEELS
CSEASY SC20 ............................................................................................................................................ 6-4
DRIVE TIRES AND WHEELS
PNEUMATIC RADIAL ................................................................................................................................. 6-3
SNAP-IN SOLID TIRE ................................................................................................................................. 6-2
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 13-9
E
ELECTRICAL SYSTEM
RH CHASSIS .............................................................................................................................................. 4-4
RH CHASSIS - WITH SEAT BELT SEQUENCE MODULE ........................................................................ 4-8
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 ......................................... 4-48
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ............................................................. 4-54
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................ 4-44
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ..................................... 4-46
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ......................................................... 4-50
ELECTRONIC LEVER LABELS
AUXILIARY DUAL FUNCTION ................................................................................................................... 1-92
AUXILIARY SINGLE FUNCTION ................................................................................................................ 1-90
ELECTRONIC PRESSURE REGULATOR ASSEMBLY
MAZDA 2.0L LPG - IMPCO (S/N F001B07895K ↔ 2/2012) ...................................................................... 3-42
MAZDA 2.2L LPG (2/2012 →) .................................................................................................................... 3-44
ELECTRONIC PRESSURE REGULATOR KIT
MAZDA 2.0L, LPG - IMPCO (S/N F001B07895K →) ................................................................................. 3-46
ELECTRONIC THROTTLE LINKAGE
DIESEL - YANMAR 2.6L (→ S/N F001B06414H) ...................................................................................... 3-86
DIESEL - YANMAR 2.6L (S/N F001B06415H →) ...................................................................................... 3-88
ENGINE CONTROL MODULE
MAZDA 2.0L (S/N F001B06394H →) ......................................................................................................... 4-28
ENGINE COOLING
MAZDA 2.0L, LPG - WITH ECES ............................................................................................................... 2-34
ENGINE COOLING SYSTEM
MAZDA 2.0L WITHOUT ECES ................................................................................................................... 2-32
ENGINE ELECTRICAL COMPONENTS
MAZDA 2.0L (→ S/N F001B06393H) ......................................................................................................... 4-18
MAZDA 2.0L (S/N F001B06394H →) ......................................................................................................... 4-20
DESCRIPTION PAGE
ENGINE ELECTRICAL SYSTEM
MAZDA 2.0L LPG (→ S/N F001B06393H) ................................................................................................ 4-22
YANMAR DIESEL ....................................................................................................................................... 4-30
ENGINE FUEL SYSTEM AND EMMISSION CONTROL
MAZDA 2.0L, AISAN (→ S/N F001B07894K) ............................................................................................ 2-36
MAZDA 2.0L, AISAN (→ S/N F001B07894K) ............................................................................................ 3-20
ENGINE MOUNTING ...................................................................................................................................... 2-4
EXHAUST SYSTEM WITHOUT CATALYTIC CONVERTER
MAZDA 2.0L - OVERHEAD AND COUNTERWEIGHT (S/N F001B02723D ↔ 10/2013) ......................... 2-22
F
FAN ASSEMBLY ............................................................................................................................................. 2-6
FENDER EXTENSIONS AND MUD GUARDS
WITH WIDE TREAD .................................................................................................................................... 1-76
FLOORPLATES AND COVERS
→ S/N F001B04359F ................................................................................................................................. 1-62
S/N F001B04360F ↔ S/N F001B05594G .................................................................................................. 1-66
S/N F001B05595G → ................................................................................................................................ 1-70
FLYWHEEL AND HOUSING
MAZDA 2.0L (→ S/N F001B02042D) ......................................................................................................... 2-26
MAZDA 2.0L (S/N F001B02043D →) ......................................................................................................... 2-28
YANMAR 2.6L DIESEL ............................................................................................................................... 2-64
FORK POSITIONER ASSEMBLY ................................................................................................................... 13-28
FORKS ............................................................................................................................................................ 1-80
OPTIONAL .................................................................................................................................................. 1-81
FORWARD CLUTCH
INPUT (→ S/N T117M) .............................................................................................................................. 5-52
FORWARD CLUTCH (INPUT)
S/N T133M0001501 → (DRY BRAKE) ...................................................................................................... 5-54
S/N T141M001501 → S/N T148M001501 → ............................................................................................. 5-56
FREE-LIFT
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (→ S/N F001B07268K) ........................................ 12-18
THREE STAGE FULL FREE-LIFT - 8800000 SERIES (S/N F001B07269K →) ........................................ 12-20
TWO STAGE FULL FREE-LIFT - 8520000 SERIES .................................................................................. 11-14
TWO STAGE FULL FREE-LIFT - 8800000 SERIES .................................................................................. 11-16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-20
FUEL FILTER
YANMAR 2.6L DIESEL ............................................................................................................................... 3-78
FUEL INJECTION
YANMAR 2.6L DIESEL ............................................................................................................................... 3-80
FUEL SUPPLY SYSTEM
MAZDA 2.0L, LPG - IMPCO (S/N F001B07895K →) ................................................................................. 3-26
WITH PREMIUM LOW FUEL SENSORS AND LPG SHUTOFF SOLENOID BRACKET - MAZDA 2.0L AND
2.2L LPG (PENDING PER ECN 12128101 →) .......................................................................................... 3-30
WITHOUT PREMIUM LOW FUEL SENSORS AND LPG SHUTOFF SOLENOID BRACKET - MAZDA 2.0L
AND 2.2L LPG (PENDING PER ECN 12128101 →) ................................................................................. 3-34
DESCRIPTION PAGE
FUEL SYSTEM
DIESEL (→ 1/2013) .................................................................................................................................... 3-74
MAZDA 2.0L - 2010 SERIES (→ S/N F001B07894K) ............................................................................... 3-16
MAZDA 2.0L, AISAN - UP TO 2010 SERIES .............................................................................................. 3-12
MAZDA 2.0L, LPG - IMPCO (S/N F001B07895K →) ................................................................................. 3-28
YANMAR DIESEL (1/2013 →) ................................................................................................................... 3-76
FUEL SYSTEM HOSES AND ATTACHING PARTS
MAZDA 2.0L - IMPCO (S/N F001B07895K →) .......................................................................................... 3-38
FULL SUSPENSION SEAT
→ S/N F001B05983H ................................................................................................................................. 1-34
HIGH BACK - SHEET 1 0F 2 ...................................................................................................................... 1-50
HIGH BACK - SHEET 2 OF 2 ..................................................................................................................... 1-54
MANUAL AND ELECTRO-HYDRAULIC - SWIVEL AND NON-SWIVEL- SHEET 1 OF
4 (S/N F001B05984H →) ........................................................................................................................... 1-38
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS (S/N F001B05984H →)
.................................................................................................................................................................... 1-46
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS (S/N F001B05984H →)
.................................................................................................................................................................... 1-48
RECLINER AND DAMPER KITS - SHEET 2 OF 4 (S/N F001B05984H →) .............................................. 1-42
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 (S/N F001B05984H →) .................. 1-44
WITH AND WITHOUT ELECTRONIC CONTROLS - WITH FLIP UP ARM ................................................ 1-30
WITH ELECTRONIC CONTROLS - NON FLIP ELECTRONIC CONTROL ARM ...................................... 1-32
FULL SUSPENSION SWIVEL SEAT
→ S/N F001B05983H ................................................................................................................................. 1-36
G
GEAR HOUSING
YANMAR 2.6L DIESEL ............................................................................................................................... 2-66
GEAR PUMP ASSEMBLY ............................................................................................................................... 9-10
H
HAND LEVERS
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 9-22
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 9-24
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 9-18
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 9-20
HEADER HOSE
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (S/N F001B05078F ↔ S/N F001B07268K) ......... 12-32
THREE STAGE FULL FREE-LIFT - 8800000 SERIES (S/N F001B07269K →) ........................................ 12-36
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (→ S/N F001B05077F) ........................................ 12-28
TWO STAGE FULL FREE- LIFT (10/2012 →) ........................................................................................... 11-38
TWO STAGE FULL FREE-LIFT (→ S/N F001B05077F) ........................................................................... 11-26
HEADER HOSE CONVERSION KITS
HEADER HOSES
TWO STAGE FULL FREE- LIFT (S/N F001B05078F ↔ 3/2011) .............................................................. 11-30
TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012) ............................................................................... 11-34
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-18
HEATER HOSES
MAZDA LPG WITH MODULAR CAB .......................................................................................................... 1-119
DESCRIPTION PAGE
YANMAR WITH MODULAR CAB ............................................................................................................... 1-120
HOOD
→ S/N F001B05857G ................................................................................................................................ 1-8
S/N F001B05858G → ................................................................................................................................ 1-12
4/2014 → .................................................................................................................................................... 1-16
HOOD BLANKET ............................................................................................................................................ 1-18
HOOD LINER .................................................................................................................................................. 1-19
HYDRAULIC CONTROL VALVE
ELECTRO HYDRAULIC POPPET VALVE - HOIST AND LOWER ............................................................ 9-56
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (→ 10/2007) .............................................. 9-50
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (10/2007 ↔ 4/2014) .................................. 9-52
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (4/2014 →) ................................................ 9-54
ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................ 9-64
ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION ................................................. 9-66
ELECTRONIC VALVE OUTLET SECTION - THREE AND FOUR FUNCTION (→ S/N F001B05912H)
.................................................................................................................................................................... 9-68
ELECTRONIC VALVE OUTLET SECTION (S/N F001B05913H →) ......................................................... 9-70
ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................ 9-62
HYDRAULIC FILTER
→ S/N F001B05966H ................................................................................................................................. 9-11
S/N F001B05967H → ................................................................................................................................. 9-12
HYDRAULIC SUPPLY AND RETURN
WITH ALUMINUM TRANSMISSION - WITH GEAR DRIVE ....................................................................... 9-6
WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ...................................................................... 9-8
WITH IRON TRANSMISSION ..................................................................................................................... 9-4
I
IMPACT SENSOR ........................................................................................................................................... 4-16
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-6
INSTRUMENT CLUSTER ............................................................................................................................... 4-38
INTAKE AND EXHAUST MANIFOLDS
MAZDA 2.0L ................................................................................................................................................ 2-30
YANMAR 2.6L DIESEL ............................................................................................................................... 2-62
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 13-24
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 13-26
INTEGRAL SIDE-SHIFT ASSEMBLY
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 13-16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-14
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-19
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT (→ 4/2011) ........................................................................ 13-21
TWO AND THREE STAGE FULL FREE-LIFT (4/2011 →) ........................................................................ 13-22
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-20
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-6
DESCRIPTION PAGE
J
JOYSTICK ....................................................................................................................................................... 4-40
JOYSTICK LABELS ........................................................................................................................................ 1-94
WITH RETURN TO SET TILT ..................................................................................................................... 1-96
JOYSTICK SLIDER ASSEMBLY
S/N F001B05984H → ................................................................................................................................. 1-60
L
LABELS
EXTERIOR .................................................................................................................................................. 1-82
HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC LEVERS ....................................................... 1-86
INTERIOR ................................................................................................................................................... 1-84
LOAD BACKREST EXTENSION ..................................................................................................................... 1-78
LOAD WEIGH ELECTRICAL .......................................................................................................................... 4-64
LPG BRACKET ASSEMBLY
SWING OUT DROP DOWN WITH TWIN STEEL STRAPS ........................................................................ 3-70
LPG TANK BRACKET
SWING OUT WITH FABRIC STRAP (→ 9/2006) ...................................................................................... 3-48
SWING OUT WITH FABRIC STRAP (9/2006 ↔ 4/2007) .......................................................................... 3-50
SWING OUT WITH FABRIC STRAP (4/2007 →) ...................................................................................... 3-54
SWING OUT, DROP DOWN WITH FABRIC STRAP (→ 9/2006) ............................................................. 3-58
SWING OUT, DROP DOWN WITH FABRIC STRAP (9/2006 ↔ 4/2007) ................................................. 3-62
SWING OUT, DROP DOWN WITH FABRIC STRAP (4/2007 →) ............................................................. 3-66
LUBRICATION SYSTEM
YANMAR 2.6L DIESEL ............................................................................................................................... 2-82
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-8
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE LIMITED FREE-LIFT ..................................................................................... 10-14
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 11-12
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 12-16
RIGHT HAND - TWO STAGE LIMITED FREE-LIFT ................................................................................... 10-12
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 11-10
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 12-14
MANUAL VALVE ANTI STALL GROUP
4/2014 → .................................................................................................................................................... 9-34
MAST ELECTRICAL
TILT SENSOR ............................................................................................................................................. 4-62
MAST INSTALLATION .................................................................................................................................... 9-72
MASTER CYLINDER ...................................................................................................................................... 8-10
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-88
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION (S/N F001B05984H →) .............................................................. 4-56
WITH ARMREST - FOUR FUNCTION (S/N F001B05984H →) ................................................................ 4-58
DESCRIPTION PAGE
MIRRORS ........................................................................................................................................................ 13-8
MIXER AND THROTTLE BODY ASSEMBLY
MAZDA 2.0L - IMPCO (S/N F001B07895K →) .......................................................................................... 3-40
MODULAR CAB .............................................................................................................................................. 1-102
PVC DOORS ............................................................................................................................................... 1-112
WINDOWS AND WINDOW WIPER SYSTEM ............................................................................................ 1-116
WIRING AND ATTACHING PARTS ............................................................................................................ 1-114
MODULAR CAB AND ATTACHING PARTS
WITH PVC DOORS ..................................................................................................................................... 1-100
WITH STEEL DOORS ................................................................................................................................. 1-98
MODULAR CAB WITH STEEL DOORS
HEATER - WITHOUT AIR CONDITIONING ............................................................................................... 1-109
STEEL DOOR AND HEATER ASSEMBLY - RIGHT HAND ....................................................................... 1-106
STEEL DOOR ASSEMBLY - LEFT HAND .................................................................................................. 1-110
MONOTROL PEDAL
→ S/N F001B08106L ................................................................................................................................. 3-96
N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-20
O
OIL PAN
YANMAR 2.6L DIESEL ............................................................................................................................... 2-68
OIL PUMP AND FILTER
LPG (MAZDA 2.0L) ..................................................................................................................................... 2-48
OUTER MAST
THREE STAGE FULL FREE-LIFT (→ S/N B555V13829L) ....................................................................... 12-2
THREE STAGE FULL FREE-LIFT (S/N B555V13830L →) ....................................................................... 12-4
TWO STAGE FULL FREE-LIFT (→ S/N B559V02695L) ........................................................................... 11-2
TWO STAGE FULL FREE-LIFT (S/N B559V02696L →) ........................................................................... 11-4
TWO STAGE LIMITED FREE-LIFT (→ S/N B551V03957L) ...................................................................... 10-2
TWO STAGE LIMITED FREE-LIFT (S/N B551V03958L →) ...................................................................... 10-4
OUTLET SECTION
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 9-48
OVERHEAD EXHAUST
MAZDA 2.0L - WITH CATALYTIC CONVERTER ....................................................................................... 2-16
MAZDA 2.0L LPG - WITHOUT CATALYTIC CONVERTER (→ S/N F001B01812D) ................................ 2-18
WITHOUT CATALYTIC CONVERTER - MAZDA 2.0L (S/N F001B01813D ↔ S/N F001B02722D) ......... 2-20
WITHOUT PURIFIER - YANMAR 2.6L DIESEL ......................................................................................... 2-60
OVERHEAD EXHAUST SYSTEM
MAZDA 2.0L - WITHOUT CATALYTIC CONVERTER (10/2013 →) ......................................................... 2-24
OVERHEAD GUARD ...................................................................................................................................... 1-6
P
PARK BRAKE
→ S/N F001B06296H ................................................................................................................................. 8-14
S/N F001B06297H → ................................................................................................................................. 8-16
POWER DISTRIBUTION MODULE
→ 7/2006 .................................................................................................................................................... 4-34
DESCRIPTION PAGE
7/2006 → .................................................................................................................................................... 4-36
PRE-CLEANER AND MOUNT ........................................................................................................................ 3-10
R
REVERSE CLUTCH
COUNTER (→ S/N T117M) ....................................................................................................................... 5-58
REVERSE CLUTCH (COUNTER)
S/N T133M0001501 → (DRY BRAKE) ...................................................................................................... 5-60
S/N T141M001501 → S/N T148M001501 → ............................................................................................. 5-62
S
SEMI-SUSPENSION SEAT
WITH ELECTRONIC CONTROLS (→ S/N F001B05983H) ....................................................................... 1-24
WITH ELECTRONIC CONTROLS (S/N F001B05984H →) ....................................................................... 1-28
WITHOUT ELECTRONIC CONTROLS (→ S/N F001B05983H) ............................................................... 1-22
WITHOUT ELECTRONIC CONTROLS (S/N F001B05984H →) ............................................................... 1-26
SOUND ABATEMENT
FULL STEEL CAB ....................................................................................................................................... 1-122
STATOR SUPPORT HOUSING ...................................................................................................................... 5-50
STEER TIRE AND WHEEL
CSEASY SC20 ............................................................................................................................................ 7-18
STEER TIRES AND WHEELS ........................................................................................................................ 7-16
STEERING AXLE ............................................................................................................................................ 7-12
STEERING COLUMN AND ATTACHING PARTS
DIESEL ........................................................................................................................................................ 7-5
LPG ............................................................................................................................................................. 7-4
STEERING COLUMN ASSEMBLY
ISOLATED, DIESEL .................................................................................................................................... 7-8
LPG ............................................................................................................................................................. 7-6
STEERING CONTROL UNIT .......................................................................................................................... 7-10
STEERING CYLINDER ................................................................................................................................... 7-14
STEERING SYSTEM ...................................................................................................................................... 7-2
STROBE LIGHT
→ S/N F001B03842E ................................................................................................................................. 13-2
LED (S/N F001B03843E →) ...................................................................................................................... 13-4
T
THROTTLE CABLE
MECHANICAL THROTTLE - DIESEL (→ 10/2013) ................................................................................... 3-90
MECHANICAL THROTTLE - YANMAR DIESEL (10/2013 →) .................................................................. 3-92
THROTTLE CABLE LINKAGE
YANMAR DIESEL ....................................................................................................................................... 3-84
THROTTLE LINKAGE
LPG ............................................................................................................................................................. 3-82
THROTTLE PEDAL AND ATTACHING PARTS
MONOTROL PEDAL (LPG) (→ S/N F001B08106L) .................................................................................. 3-94
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL (S/N F001B08107L →) ......................................................................................................... 3-100
STANDARD PEDAL .................................................................................................................................... 3-98
DESCRIPTION PAGE
TILT CYLINDERS
LEFT HAND ................................................................................................................................................ 9-76
RIGHT HAND .............................................................................................................................................. 9-74
TILT/HOIST AND AUXILIARY HOSES ........................................................................................................... 9-14
TIMING GEAR COVER AND OIL PAN
MAZDA 2.0L - LPG ..................................................................................................................................... 2-46
TORQUE CONVERTER .................................................................................................................................. 5-7
TORQUE CONVERTER HOUSING AND ATTACHING PARTS
(SINGLE SPEED) (S/N T141M001501 →) ................................................................................................ 5-40
SINGLE SPEED - ALUMINUM CHAIN DRIVE (T148M) (S/N F001B06513J →) ...................................... 5-46
TRANSMISSION
SINGLE SPEED - SHEET 1 OF 2 (→ 9/2006) (→ T117M016844) ........................................................... 5-18
SINGLE SPEED - SHEET 2 OF 2 (→ 9/2006) (→ T117M016844) ........................................................... 5-22
SINGLE SPEED - SHEET 1 OF 2 (9/2006 →) (S/N T117M016845 →) .................................................... 5-24
SINGLE SPEED - SHEET 2 OF 2 (9/2006 →) (S/N T117M016845 →) .................................................... 5-28
SINGLE SPEED - SHEET 1 OF 2 (S/N T133M0001501 → (DRY BRAKE)) ............................................. 5-30
SINGLE SPEED - SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE)) ............................................. 5-32
TRANSMISSION COOLING
MAZDA 2.0L (→ 12/2008) .......................................................................................................................... 5-8
MAZDA 2.0L (12/2008 →) .......................................................................................................................... 5-10
YANMAR DIESEL (→ S/N F001B05791G) ................................................................................................ 5-12
YANMAR DIESEL - WITH PUSH ON
HOSES (S/N F001B05792G ↔ S/N F001B06526J INC. 06532, 06535) ................................................... 5-14
YANMAR DIESEL (S/N F001B06527J → EXC. 06532, 06535) ................................................................ 5-16
TRANSMISSION ELECTRICAL SYSTEM ...................................................................................................... 4-60
TRANSMISSION HOUSING AND ASSEMBLY
SINGLE SPEED (S/N T141M001501 →) ................................................................................................... 5-36
SINGLE SPEED - ALUMINUM CHAIN DRIVE (S/N F001B06513J →) ..................................................... 5-42
TRANSMISSION MOUNT
S/N T117M001501 → S/N T133M001501 → ............................................................................................. 5-2
S/N T141M001501 → ................................................................................................................................. 5-4
SINGLE SPEED - ALUMINUM CHAIN DRIVE (S/N F001B06527J → EXC. 06532, 06535) ..................... 5-6
V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION (→ 10/2007) ........................ 9-58
ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION (10/2007 →) ........................ 9-60
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR
FUNCTION (→ S/N F001B03744E THREE FUNCTION) (→ S/N F001B03833E FOUR FUNCTION) .... 9-36
MANUAL CONTROL VALVE - THREE AND FOUR
FUNCTION (S/N F001B03745E ↔ 4/2014 THREE FUNCTION)
(S/N F001B03834E ↔ 4/2014 FOUR FUNCTION) .................................................................................... 9-38
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (4/2014 →) ........................................... 9-40
W
WATER PUMP
YANMAR 2.6L DIESEL ............................................................................................................................... 2-80
DESCRIPTION PAGE
WEATHER PROTECT
FRONT AND TOP SCREEN KIT (→ 6/2014) ............................................................................................ 1-124
HEATER KIT (→ 6/2014) ........................................................................................................................... 1-126
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 4-220
BACK-UP ALARM ....................................................................................................................................... 13-10
COWL WITH FORWARD/REVERSE - MANUAL WITH OPERATOR
PRESENCE (S/N F001B05618G ↔ S/N F001B31320H) .......................................................................... 4-192
COWL WITH FORWARD/REVERSE LEVER (→ S/N F001B05617G) ..................................................... 4-188
COWL WITH FORWARD/REVERSE LEVER - MANUAL WITH HYDRAULIC PUMP
SOLENOID (S/N F001B31321H →) ........................................................................................................... 4-196
COWL WITH FORWARD/REVERSE LEVER - E-CONTROLS WITHOUT RETURN TO SET
TILT (S/N F001B31321H →) ...................................................................................................................... 4-200
COWL WITH MONOTROL PEDAL (→ S/N F001B05617G) ..................................................................... 4-204
COWL WITH MONOTROL PEDAL - MANUAL WITH OPERATOR
PRESENCE (S/N F001B05618G ↔ S/N F001B31320H) .......................................................................... 4-208
COWL WITH MONOTROL PEDAL - E-CONTROLS WITH RETURN TO SET TILT (S/N F001B31321H →)
.................................................................................................................................................................... 4-212
COWL WITH MONOTROL PEDAL - MANUAL WITH HYDRAULIC PUMP
SOLENOID (S/N F001B31321H →) ........................................................................................................... 4-216
ELECTRONIC CONTROL VALVE - 3 FUNCTION ..................................................................................... 4-172
ELECTRONIC CONTROL VALVE - 4 FUNCTION ..................................................................................... 4-174
LIGHTS (11/2006 ↔ S/N F001B03619E) .................................................................................................. 4-180
LIGHTS (S/N F001B03620E →) ................................................................................................................ 4-182
LIGHTS (6/2007 →) ................................................................................................................................... 4-186
LPG ENGINE - MAZDA 2.0L (→ S/N F001B02575D) ............................................................................... 4-152
LPG ENGINE - MAZDA 2.0L (S/N F001B02576D ↔ S/N F001B06393H) ................................................ 4-154
RH CHASSIS - MAZDA 2,0L (→ 1/2006) ................................................................................................... 4-70
RH CHASSIS - MAZDA 2.0L (→ S/N F001B02576D) ............................................................................... 4-74
RH CHASSIS - MAZDA 2.0L (S/N F001B02576D →) ............................................................................... 4-80
RH CHASSIS - MAZDA (10/2008 ↔ S/N F001B05983H) ......................................................................... 4-86
RH CHASSIS - MAZDA (S/N F001B05984H ↔ S/N F001B07894K) ........................................................ 4-92
RH CHASSIS - MAZDA WITH IMPCO FUEL SYSTEM (S/N F001B07895K →) ....................................... 4-98
RH CHASSIS - MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) ............................... 4-104
RH CHASSIS - MAZDA-WITH SEAT BELT SEQUENCE MODULE .......................................................... 4-110
RH CHASSIS - YANMAR DIESEL (→ 1/2006) .......................................................................................... 4-116
RH CHASSIS - YANMAR DIESEL (→ S/N F001B02575D) ....................................................................... 4-120
RH CHASSIS - YANMAR DIESEL (S/N F001B02576D ↔ S/N F001B05983H) ........................................ 4-126
RH CHASSIS - YANMAR DIESEL (S/N F001B05984H →) ....................................................................... 4-132
RH CHASSIS - YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) ............................ 4-138
RH CHASSIS - YANMAR-WITH SEAT BELT SEQUENCE MODULE ....................................................... 4-144
SEAT JUMPER (→ S/N F001B05983H) .................................................................................................... 4-150
TRANSMISSION - SINGLE SPEED (→ S/N F001B05791G) .................................................................... 4-176
TRANSMISSION - SINGLE SPEED (S/N F001B05792G →) .................................................................... 4-178
YANMAR DIESEL (→ S/N F001B02575D) ................................................................................................ 4-166
YANMAR DIESEL (S/N F001B02576D →) ................................................................................................ 4-168
WIRE HARNESS (ENGINE)
MAZDA 2.0L AND 2.2L LPG - 2010 SERIES .............................................................................................. 4-160
DESCRIPTION PAGE
WIRE HARNESS (FUSED)
ALTERNATOR ............................................................................................................................................ 4-219
WIRE HARNESS (LPG ENGINE)
MAZDA 2.0L AND 2.2L - 2010 SERIES (S/N F001B06394H →) ............................................................... 4-156
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................ 4-66
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTES
1 FRAME
UNIT CODE F001
06/2014 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE
ARMREST ASSEMBLY
JOYSTICK ................................................................................................................................................... 1-58
MINI-LEVER MODULES (S/N F001B05984H →) ...................................................................................... 1-56
BOLT ON CAB WITH STANDARD (HIGH) OVERHEAD GUARD
FRONT SCREEN WITH WIPER/WASHER - PAGE 1 OF 2 (6/2014 →) ................................................... 1-128
FRONT SCREEN WITH WIPER/WASHER - PAGE 2 OF 2 (6/2014 →) ................................................... 1-130
PVC DOORS (6/2014 →) ........................................................................................................................... 1-134
REAR SCREEN WITH WIPER/WASHER - PAGE 1 OF 2 (6/2014 →) ..................................................... 1-136
REAR SCREEN WITH WIPER/WASHER - PAGE 2 OF 2 (6/2014 →) ..................................................... 1-138
TOP SCREEN (6/2014 →) ......................................................................................................................... 1-132
COUNTERWEIGHT
→ 4/2007 .................................................................................................................................................... 1-3
4/2007 → .................................................................................................................................................... 1-4
COWL MOUNTING ......................................................................................................................................... 1-74
ELECTRONIC LEVER LABELS
AUXILIARY DUAL FUNCTION ................................................................................................................... 1-92
AUXILIARY SINGLE FUNCTION ................................................................................................................ 1-90
FENDER EXTENSIONS AND MUD GUARDS
WITH WIDE TREAD .................................................................................................................................... 1-76
FLOORPLATES AND COVERS
→ S/N F001B04359F ................................................................................................................................. 1-62
S/N F001B04360F ↔ S/N F001B05594G .................................................................................................. 1-66
S/N F001B05595G → ................................................................................................................................ 1-70
FORKS ............................................................................................................................................................ 1-80
OPTIONAL .................................................................................................................................................. 1-81
FULL SUSPENSION SEAT
→ S/N F001B05983H ................................................................................................................................. 1-34
HIGH BACK - SHEET 1 0F 2 ...................................................................................................................... 1-50
HIGH BACK - SHEET 2 OF 2 ..................................................................................................................... 1-54
MANUAL AND ELECTRO-HYDRAULIC - SWIVEL AND NON-SWIVEL- SHEET 1 OF
4 (S/N F001B05984H →) ........................................................................................................................... 1-38
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS (S/N F001B05984H →)
.................................................................................................................................................................... 1-46
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS (S/N F001B05984H →)
.................................................................................................................................................................... 1-48
RECLINER AND DAMPER KITS - SHEET 2 OF 4 (S/N F001B05984H →) .............................................. 1-42
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 (S/N F001B05984H →) .................. 1-44
WITH AND WITHOUT ELECTRONIC CONTROLS - WITH FLIP UP ARM ................................................ 1-30
WITH ELECTRONIC CONTROLS - NON FLIP ELECTRONIC CONTROL ARM ...................................... 1-32
FULL SUSPENSION SWIVEL SEAT
→ S/N F001B05983H ................................................................................................................................. 1-36
HEATER HOSES
MAZDA LPG WITH MODULAR CAB .......................................................................................................... 1-119
YANMAR WITH MODULAR CAB ............................................................................................................... 1-120
HOOD
→ S/N F001B05857G ................................................................................................................................ 1-8
S/N F001B05858G → ................................................................................................................................ 1-12
4/2014 → .................................................................................................................................................... 1-16
HOOD BLANKET ............................................................................................................................................ 1-18
©2014 HYSTER COMPANY See Service Manual 1-1
for service procedures.
UNIT CODE F001
EUROPE 06/2014
SECTION 1
FRAME
DESCRIPTION PAGE
FOOTNOTES:
a → 4/2014
NOTES
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 b 1599203
4051143 Overhead Guard (Standard) ............................................................................... 1
1 a 1599209
4051144 Overhead Guard (Optional) ................................................................................ 1
2 4035130 Capscrew ............................................................................................................ 2
3 1370949
1528888 Nut (Shoulder) .................................................................................................... 2
4 1536813 Handle (Grab) ..................................................................................................... 1
5 1583611 Capscrew ............................................................................................................ 2
6 1531557 Insert ................................................................................................................... 4
7 1558219 Grommet ............................................................................................................. 2
8 1560671 Grommet ............................................................................................................. 1
9 1494888 Plug ..................................................................................................................... 2
10 1599415 Plug ..................................................................................................................... 1
11 1586495 Capscrew ............................................................................................................ 2
12 1531558 Insert ................................................................................................................... 2
13 1598220 Grommet ............................................................................................................. 1
14 1527395 Grommet ............................................................................................................. 1
14 362255 Grommet (Alternate Part) ................................................................................... 1
15 1500912 Clip ...................................................................................................................... 1
16 1582464 Fastener .............................................................................................................. 1
17 2070223 Handle (Assembly) (Optional) ............................................................................. 1
17 2069454 Handle ............................................................................................................ 1
17 1566726 Push Button Switch (Horn) ............................................................................. 1
17 1493465 Connector (2 Pin) ........................................................................................... 1
17 1330414 Connector (Secondary Lock) .......................................................................... 1
17 1330437 Terminal (Pin) ................................................................................................. 2
18 1527888 Capscrew ............................................................................................................ 6
18 1566853 Capscrew (Optional) ........................................................................................... 6
FOOTNOTES:
a 2082 mm Overhead Guard b 2149 mm Overhead Guard
HOOD
(→ S/N F001B05857G)
HOOD
(→ S/N F001B05857G)
FOOTNOTES:
a → S/N F001B05857G b S/N F001B05858G →
NOTES
HOOD
(S/N F001B05858G →)
HOOD
(S/N F001B05858G →)
FOOTNOTES:
a With Cab d → S/N F001B07100J
b With Counterweight Exhaust e S/N F001B07101J →
c With lift and latch option
NOTES
HOOD
(4/2014 →)
FOOTNOTES:
a Not Illustrated c With Lift and Latch Option
b With Cab Option d Without Lift and Latch Option
FOOTNOTES:
a Used only with Cab c S/N F001B05858G →
b → S/N F001B05857G
FOOTNOTES:
a Not Illustrated d 11/2009 →
b → 11/2009 e 6/2008 →
c → 6/2008
SEMI-SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS (→ S/N F001B05983H)
FOOTNOTES:
a Not Illustrated d 6/2008 ↔ 11/2009
b → 11/2009 e 6/2008 →
c → 6/2008 f 11/2009 →
SEMI-SUSPENSION SEAT
WITH ELECTRONIC CONTROLS (→ S/N F001B05983H)
FOOTNOTES:
a Not Illustrated d 6/2008 ↔ 11/2009
b → 11/2009 e 6/2008 →
c → 6/2008 f 11/2009 →
SEMI-SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS (S/N F001B05984H →)
FOOTNOTES:
a Not Illustrated
SEMI-SUSPENSION SEAT
WITH ELECTRONIC CONTROLS (S/N F001B05984H →)
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated b With Flip Up Control Arm
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not illustrated
FOOTNOTES:
a Included with Seat b Not Illustrated
NOTES
FOOTNOTES:
a Included with Seat b Included with Seat and Non Swivel/Swivel Sets
FOOTNOTES:
a Included with Seat b Not Illustrated
FOOTNOTES:
a Included With Seat
FOOTNOTES:
a Included With Seat c Not Illustrated
b Includes Tether and Kit-Recliner 1703891 from
Sheet 2 of 2.
NOTES
FOOTNOTES:
a Included With Seat b Included With Seat and Non Swivel Set
ARMREST ASSEMBLY
MINI-LEVER MODULES (S/N F001B05984H →)
ARMREST ASSEMBLY
JOYSTICK
FOOTNOTES:
a Diesel b LPG
NOTES
FOOTNOTES:
a Diesel c → S/N F001B05237E
b LPG d S/N F001B05238F →
NOTES
FOOTNOTES:
a Not Illustrated d → S/N F001B05749G
b Not required with fender extension e 1/2103 →
c → 1/2013 f S/N F001B05750G →
NOTES
COWL MOUNTING
ITEM PART NO. DESCRIPTION QTY
1 1583611 Capscrew ............................................................................................................ 2
2 a 1566545 Cowl .................................................................................................................... 1
2 b 1686708 Cowl .................................................................................................................... 1
2 c 1704990 Cowl .................................................................................................................... 1
3 1530243 Insert ................................................................................................................... 2
4 1640776 Insert ................................................................................................................... 7
4 1581567 Nut (Optional) ..................................................................................................... 7
4 320160 Washer (Optional) ............................................................................................... 7
5 1605990 Capscrew ............................................................................................................ 7
FOOTNOTES:
a → 7/2008 c S/N F001B06297H →
b 7/2008 ↔ S/N F001B06296H
KEY:
A: 80 mm x 40 mm (4 in. x 1.5 in.) Standard Taper
B: 100 mm x 40 mm (4 in. x 1.5 in.) Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 1327021 Fork (1000 mm) .......................................................................................... 2 ..
1 1327022 Fork (1100 mm) .......................................................................................... 2 ..
1 1327023 Fork (1200 mm) .......................................................................................... 2 ..
1 1333043 Fork (1000 mm) .......................................................................................... .. 2
1 1333044 Fork (1100 mm) .......................................................................................... .. 2
1 1333045 Fork (1200 mm) .......................................................................................... .. 2
2 1523732 Knob ........................................................................................................... 1 1
3 1477237 Wedge Band .............................................................................................. 1 1
4 1477166 Washer ....................................................................................................... 1 1
5 1500782 Spring ......................................................................................................... 1 1
6 1523733 Pin .............................................................................................................. 1 1
7 1523734 Pin .............................................................................................................. 1 1
1523735 Kit-Latch ..................................................................................................... 2 2
KEY:
A: 80 x 40 mm
B: 100 x 40 mm
QTY
ITEM PART NO. DESCRIPTION A B
1 4083661 Fork (39 in.) (1000 mm) ............................................................................. 2 ..
1 4083662 Fork (1100 mm) .......................................................................................... 2 ..
1 4083664 Fork (1200 mm) .......................................................................................... 2 ..
1 4083379 Fork (1000mm) ........................................................................................... .. 2
1 4083380 Fork (1100mm) ........................................................................................... .. 2
1 4083381 Fork (1200 mm) .......................................................................................... .. 2
2 4083647 Pin .............................................................................................................. 1 1
3 4083646 Lever .......................................................................................................... 1 1
4 4083648 Spring ......................................................................................................... 1 1
5 4083649 Pin .............................................................................................................. 1 1
4083888 Kit Fork Latch Mechanism (Class 2A) ........................................................ 2 2
LABELS
EXTERIOR
FOOTNOTES:
a Diesel Only d Without Cab
b LPG Only e → 7/2008
c With Cab f 7/2008 →
LABELS
INTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer
LABELS
HYDRAULIC CONTROL LABELS – MANUAL HYDRAULIC LEVERS
JOYSTICK LABELS
ITEM PART NO. DESCRIPTION QTY
1 2086556 Label (Hoist and Tilt) ........................................................................................... 1
2 2086557 Label (Hoist and Tilt, Side-Shift) ......................................................................... 1
3 2086558 Label (Hoist and Tilt, Fork Spread) ..................................................................... 1
4 2085878 Label (Hoist and Tilt, Clamp) .............................................................................. 1
5 2086560 Label (Hoist and Tilt, Side-Shift, Push/Pull) ........................................................ 1
6 2086561 Label (Hoist and Tilt, Side-Shift, Rotate) ............................................................ 1
7 2086559 Label (Hoist and Tilt, Side-Shift, Fork Spread) ................................................... 1
8 2085879 Label (Hoist and Tilt, Side-Shift, Clamp) ............................................................. 1
9 2085880 Label (Hoist and Tilt, Rotate, Clamp) .................................................................. 1
10 2085881 Label (Hoist and Tilt, Swing, Clamp) .................................................................. 1
JOYSTICK LABELS
WITH RETURN TO SET TILT
FOOTNOTES:
a Seat Restriction e S/N F001B03050E ↔ S/N F001B03356E
b → S/N F001B03049E f S/N F001B03357E →
c → S/N F001B03356E g S/N F001B05984H →
d → S/N F001B05983H
FOOTNOTES:
a Seat Restriction d S/N F001B03131E →
b → S/N F001B03130E e S/N F001B05984H →
c → S/N F001B05983H
MODULAR CAB
ITEM PART NO. DESCRIPTION QTY
b 1623151 Cab (With Steel Doors) ....................................................................................... 1
e 1642135 Cab (With Steel Doors) ....................................................................................... 1
g 1653574 Cab (With Steel Doors) ....................................................................................... 1
c 1623153 Cab (With PVC Doors) ........................................................................................ 1
f 1642136 Cab (With PVC Doors) ........................................................................................ 1
1 d 1641872 Hinge .............................................................................................................. 1
1 g 1653577 Hinge .............................................................................................................. 1
2 d 1650655 Panel (Rear Door) .......................................................................................... 1
2 g 1653576 Door (Rear) .................................................................................................... 1
3 1653633 Screw ............................................................................................................. 3
4 1653578 Bracket ........................................................................................................... 1
5 320156 Washer ........................................................................................................... 2
6 136687 Nut .................................................................................................................. 2
7 d 1641688 Rear Screen ................................................................................................... 1
7 g 1653635 Screen (Rear Door) ........................................................................................ 1
8 1393465
1493321 Seal (Rubber) ................................................................................................. 1
9 1393466 Seal (Rubber) (1.284 M) ................................................................................. 1
10 1393463 Seal (1.455 M) ................................................................................................ 1
11 1468312 Washer ........................................................................................................... 4
11 1650655 Panel .............................................................................................................. 1
12 1653634 Screw ............................................................................................................. 4
13 136681 Capscrew ....................................................................................................... 3
14 320158 Washer ........................................................................................................... 15
15 136687 Nut .................................................................................................................. 6
16 320156 Washer ........................................................................................................... 6
17 1503958 Hinge (LH) ...................................................................................................... 2
18 1651729 Headliner ........................................................................................................ 1
19 1504941 Washer ........................................................................................................... 4
20 1651727 Screw ............................................................................................................. 4
21 1393458 Hanger (Coat) ................................................................................................. 1
22 1651725 Screw ............................................................................................................. 2
23 1468319 Screw ............................................................................................................. 2
24 1393527 Bulb ................................................................................................................ 1
25 1393528 Dome Light ..................................................................................................... 1
26 1566767 Bracket ........................................................................................................... 1
27 320158 Washer ........................................................................................................... 2
28 136749 Screw ............................................................................................................. 2
29 1653642 Cover .............................................................................................................. 1
30 1646728 Sleeve ............................................................................................................ 2
31 1503959 Hinge (RH) ..................................................................................................... 2
32 1641870 Door (LH) (Assy) (FFigure 1-49)................................................................... 1
32 1651814 Door Frame Weldment (LH) ....................................................................... 1
32 1651831 Panel .......................................................................................................... 1
32 1651795 Screw ......................................................................................................... 3
32 a 1652430 Door Pvc (LH) (FFigure 1-50)....................................................................... 1
33 1641871 Door (RH) (Assy) ............................................................................................ 1
33 1652426 Door (RH) (Weldment) (FFigure 1-47)...................................................... 1
33 1651831 Panel .......................................................................................................... 1
33 1651795 Screw ......................................................................................................... 1
33 1623400 Hose ........................................................................................................... AR
MODULAR CAB
ITEM PART NO. DESCRIPTION QTY
33 1644862 Cover .......................................................................................................... 1
33 a 1652429 Door Pvc (RH) (FFigure 1-50)....................................................................... 1
34 1653631 Catch .............................................................................................................. 1
1653575 Frame Wldmt (Not Illustrated) ........................................................................ 1
1498750 Kit-Seal ............................................................................................................... 1
a 1635003 Plate .................................................................................................................... 1
a 4035259 Seal-Bulk (M) ...................................................................................................... AR
FOOTNOTES:
a Not Illustrated e S/N F001B03050E ↔ S/N F001B03356E
b → S/N F001B03049E f S/N F001B03131E →
c → S/N F001B03130E g S/N F001B03357E →
d → S/N F001B03356E
NOTES
FOOTNOTES:
a Mounted from Outside c → S/N F001B03356E
b Not Illustrated d S/N F001B03357E →
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Mounted from the Outside c → S/N F001B03356E
b Not Illustrated d S/N F001B03357E →
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
1652430 Door Pvc (LH) ............................................................................................ 1 ..
1652429 Door Pvc (RH) ............................................................................................ .. 1
1 1652437 Door Pvc ................................................................................................ 1 ..
1 1652434 Door Pvc ................................................................................................ .. 1
2 1652436 Molding (Front) ...................................................................................... 1 ..
2 1652433 Molding (Front) ...................................................................................... .. 1
3 1627174 Molding (Top) ......................................................................................... 1 ..
3 1627178 Molding (Top) ......................................................................................... .. 1
4 1627173 Molding (Back) ....................................................................................... 1 ..
4 1627177 Molding (Back) ....................................................................................... .. 1
5 1627172 Screw ..................................................................................................... 10 10
NOTES
MODULAR CAB
WIRING AND ATTACHING PARTS
FOOTNOTES:
a → S/N F001B03030E c S/N F001B03031E →
b → S/N F001B03356E d S/N F011B03357E →
MODULAR CAB
WINDOWS AND WINDOW WIPER SYSTEM
MODULAR CAB
WINDOWS AND WINDOW WIPER SYSTEM
FOOTNOTES:
a Not Illustrated e 11/2011 →
b → 11/2011 f S/N F001B03357E →
c → S/N F001B03356E g S/N F001B04360F →
d → S/N F001B04359F
NOTES
SOUND ABATEMENT
FULL STEEL CAB
FOOTNOTES:
a For option with Operator Presence Lockout
WEATHER PROTECT
FRONT AND TOP SCREEN KIT (→ 6/2014)
FOOTNOTES:
a Not Illustrated
WEATHER PROTECT
HEATER KIT (→ 6/2014)
FOOTNOTES:
a Not Illustrated
NOTES
NOTES
2 ENGINES
UNIT CODE F001
06/2014 EUROPE
SECTION 2
ENGINES
DESCRIPTION PAGE
SECTION 2
ENGINES
DESCRIPTION PAGE
OIL PAN
YANMAR 2.6L DIESEL ............................................................................................................................... 2-68
OIL PUMP AND FILTER
LPG (MAZDA 2.0L) ..................................................................................................................................... 2-48
OVERHEAD EXHAUST
MAZDA 2.0L - WITH CATALYTIC CONVERTER ....................................................................................... 2-16
MAZDA 2.0L LPG - WITHOUT CATALYTIC CONVERTER (→ S/N F001B01812D) ................................ 2-18
WITHOUT CATALYTIC CONVERTER - MAZDA 2.0L (S/N F001B01813D ↔ S/N F001B02722D) ......... 2-20
WITHOUT PURIFIER - YANMAR 2.6L DIESEL ......................................................................................... 2-60
OVERHEAD EXHAUST SYSTEM
MAZDA 2.0L - WITHOUT CATALYTIC CONVERTER (10/2013 →) ......................................................... 2-24
TIMING GEAR COVER AND OIL PAN
MAZDA 2.0L - LPG ..................................................................................................................................... 2-46
WATER PUMP
YANMAR 2.6L DIESEL ............................................................................................................................... 2-80
NOTES
ENGINE MOUNTING
KEY:
A: Mazda Engine
B: Yanmar Diesel Engine
QTY
ITEM PART NO. DESCRIPTION A B
1 1557478 Mount (RH) ................................................................................................. 1 ..
1 1557479 Mount (LH) ................................................................................................. 1 ..
2 1557767 Mount ......................................................................................................... .. 2
3 293698 Capscrew ................................................................................................... 2 2
4 1504075 Washer ....................................................................................................... 2 2
5 1557737 Washer ....................................................................................................... 4 4
6 2069951 Isolator ....................................................................................................... 4 4
7 1565453 Nut (Flange) ............................................................................................... 2 2
8 1565150 Bolt (Flange) ............................................................................................... 8 8
KEY:
A: Mazda Engine
B: Yanmar Diesel Engine
QTY
ITEM PART NO. DESCRIPTION A B
1 1375642 Fan ............................................................................................................. 1 1
2 1528140 Spacer ........................................................................................................ 1 ..
2 1377781 Spacer ........................................................................................................ .. 1
3 293619 Capscrew ................................................................................................... 4 4
4 296418 Washer ....................................................................................................... 4 4
NOTES
COOLING SYSTEM
MAZDA 2.0L – LPG (→ S/N F001B04359F)
KEY:
A: Serpentine Radiator
B: Square Wave Radiator
QTY
ITEM PART NO. DESCRIPTION A B
1 1534355 Bracket (Top) ............................................................................................. 1 ..
1 1534356 Bracket (Top) ............................................................................................. .. 1
2 1530243 Insert .......................................................................................................... 4 4
3 1583611 Capscrew ................................................................................................... 4 4
4 1352140 Radiator Cap .............................................................................................. 1 1
5 1529787 Isolator ....................................................................................................... 4 4
6 2060012 Radiator ...................................................................................................... 1 ..
6 1528595 Fitting (Drain) ......................................................................................... 1 ..
6 2060015 Radiator ...................................................................................................... .. 1
6 1597795
1569080 Screw ..................................................................................................... 4 4
7 1527982 Hose Clamp ............................................................................................... 3 3
8 2058863 Radiator Hose (Upper) ............................................................................... 1 1
9 1501999 Hose Clamp ............................................................................................... 1 1
10 1581392 Shroud ........................................................................................................ 1 ..
10 1581391 Shroud ........................................................................................................ .. 1
11 1535257 Nut .............................................................................................................. 2 2
12 320154 Washer ....................................................................................................... 2 2
13 302023 Screw ......................................................................................................... 2 2
14 1329271 Clip ............................................................................................................. 2 2
15 2059211 Radiator Hose (Lower) ............................................................................... 1 1
16 1531404 Sensor (Low Coolant Level) (Optional) ...................................................... 1 1
16 14385 Fitting (Optional) ......................................................................................... 1 1
16 246108 Sealant ....................................................................................................... AR AR
17 1329240 Hose ........................................................................................................... 1 1
18 1480237 Nut .............................................................................................................. 1 1
19 369815 Clamp ......................................................................................................... 2 2
20 1347026 Reservoir .................................................................................................... 1 1
21 1531167 Bracket ....................................................................................................... 1 1
22 1527879 Capscrew ................................................................................................... 2 2
23 345455 Outlet Assembly ......................................................................................... 1 1
23 339735
1663877 Hose ...................................................................................................... 1 1
23 345453 Outlet (Reservoir) .................................................................................. 1 1
23 345454 Cap ........................................................................................................ 1 1
23 336550 Bushing .................................................................................................. 1 1
COOLING SYSTEM
MAZDA 2.0L – LPG (S/N F001B04360F →)
KEY:
A: Serpentine Radiator
B: Square Wave Radiator
QTY
ITEM PART NO. DESCRIPTION A B
1 1534355 Bracket (Top) ............................................................................................. 1 ..
1 1534356 Bracket (Top) ............................................................................................. .. 1
2 1530243 Insert .......................................................................................................... 4 4
3 1583611 Capscrew ................................................................................................... 4 4
4 1352140 Radiator Cap .............................................................................................. 1 1
5 1529787 Isolator ....................................................................................................... 4 4
6 2060012 Radiator ...................................................................................................... 1 ..
6 1528595 Fitting (Drain) ......................................................................................... 1 ..
6 2060015 Radiator ...................................................................................................... .. 1
6 1569079 Drain Valve (w/Thread Wrap) ................................................................ 1 1
6 1597795
1569080 Screw ..................................................................................................... 4 4
6 4606169 Fitting ..................................................................................................... 2 ..
6 252729 O-Ring ............................................................................................... 1 ..
6 1546684 O-Ring ............................................................................................... 1 ..
7 369804 Clamp ......................................................................................................... 4 4
8 2058863 Radiator Hose (Upper) ............................................................................... 1 1
9 1581392 Shroud ........................................................................................................ 1 ..
9 1581391 Shroud ........................................................................................................ .. 1
10 1535257 Nut .............................................................................................................. 2 2
11 320154 Washer ....................................................................................................... 2 2
12 302023 Screw ......................................................................................................... 2 2
13 1329271 Clip ............................................................................................................. 2 2
14 2059211 Radiator Hose (Lower) ............................................................................... 1 1
15 1531404 Sensor (Low Coolant Level) (Optional) ...................................................... 1 1
15 14385 Fitting (Optional) ......................................................................................... 1 1
15 246108 Sealant ....................................................................................................... AR AR
16 1329240 Hose ........................................................................................................... 1 1
17 369815 Clamp ......................................................................................................... 2 2
18 1633307 Reservoir .................................................................................................... 1 1
19 345455 Outlet Assembly ......................................................................................... 1 1
19 339735
1663877 Hose ...................................................................................................... 1 1
19 345453 Outlet (Reservoir) .................................................................................. 1 1
19 345454 Cap ........................................................................................................ 1 1
19 336550 Bushing .................................................................................................. 1 1
COUNTERWEIGHT EXHAUST
MAZDA 2.0L – WITH CATALYTIC CONVERTER (→ 10/2013)
FOOTNOTES:
a → S/N F001B05889H c S/N F001B05890H →
b → S/N F001B06134H d S/N F001B06135H →
NOTES
OVERHEAD EXHAUST
MAZDA 2.0L – WITH CATALYTIC CONVERTER
FOOTNOTES:
a → S/N F001B05889H c S/N F001B05890H →
b → S/N F001B06134H d S/N F001B06135H →
OVERHEAD EXHAUST
MAZDA 2.0L LPG – WITHOUT CATALYTIC CONVERTER (→ S/N F001B01812D)
OVERHEAD EXHAUST
WITHOUT CATALYTIC CONVERTER – MAZDA 2.0L (S/N F001B01813D ↔ S/N F001B02722D)
FOOTNOTES:
a → 1/2013 e S/N F001B02899E ↔ 1/2013
b → S/N F001B02898E f S/N F001B05453G →
c → S/N F001B05452G g S/N F001B06135H →
d → S/N F001B06134H h 1/2013 →
ENGINE COOLING
MAZDA 2.0L, LPG – WITH ECES
FOOTNOTES:
a Cut To Length
FOOTNOTES:
a Black b Red/Brown
CYLINDER BLOCK
LPG – MAZDA 2.0L
CARBURETOR
LPG (MAZDA 2.0L) – AISAN
FOOTNOTES:
a 0.25 mm c 0.75 mm
b 0.50 mm d Standard
DELAY VALVE
MAZDA 2.0L – LPG (S/N F001B02574D ↔ S/N F001B07894K)
COOLING SYSTEM
YANMAR 2.6L DIESEL (→ S/N F001B04359F)
COOLING SYSTEM
YANMAR 2.6L DIESEL (S/N F001B04360F →)
COUNTERWEIGHT EXHAUST
WITH PURIFIER – YANMAR 2.6L DIESEL
FOOTNOTES:
a Overhead Exhaust Only d S/N F001B05890H →
b → S/N F001B05889H e S/N F001B06135H →
c → S/N F001B06134H
OVERHEAD EXHAUST
WITHOUT PURIFIER – YANMAR 2.6L DIESEL
FOOTNOTES:
a Not Illustrated c S/N F001B06135H →
b → S/N F001B06134H
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
FOOTNOTES:
a → S/N F001B03349E c S/N F001B03350E →
b → S/N F001B05791G d S/N F001B05792G →
GEAR HOUSING
YANMAR 2.6L DIESEL
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
OIL PAN
YANMAR 2.6L DIESEL
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
CYLINDER HEAD
YANMAR 2.6L DIESEL
CYLINDER HEAD
YANMAR 2.6L DIESEL
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
NOTES
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
FOOTNOTES:
a → S/N F001B05093F c S/N F001B05094F →
b → S/N F001B05791G d S/N F001B05792G →
CYLINDER BLOCK
YANMAR 2.6L DIESEL
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
NOTES
LUBRICATION SYSTEM
YANMAR 2.6L DIESEL
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
NOTES
3 FUEL SYSTEM
UNIT CODE F001
06/2014 EUROPE
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
MONOTROL PEDAL
→ S/N F001B08106L ................................................................................................................................. 3-96
PRE-CLEANER AND MOUNT ........................................................................................................................ 3-10
THROTTLE CABLE
MECHANICAL THROTTLE - DIESEL (→ 10/2013) ................................................................................... 3-90
MECHANICAL THROTTLE - YANMAR DIESEL (10/2013 →) .................................................................. 3-92
THROTTLE CABLE LINKAGE
YANMAR DIESEL ....................................................................................................................................... 3-84
THROTTLE LINKAGE
LPG ............................................................................................................................................................. 3-82
THROTTLE PEDAL AND ATTACHING PARTS
MONOTROL PEDAL (LPG) (→ S/N F001B08106L) .................................................................................. 3-94
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL (S/N F001B08107L →) ......................................................................................................... 3-100
STANDARD PEDAL .................................................................................................................................... 3-98
NOTES
FOOTNOTES:
a → 1/2007 c 1/2007 →
b → 7/2005 d 7/2005 →
FOOTNOTES:
a → S/N F001B02111D b S/N F001B02112D →
FOOTNOTES:
a → S/N F001B04388F d S/N F001B05399F →
b → S/N F001B05398F e S/N F001B07046J →
c S/N F001B04389F ↔ S/N F001B07045J
FOOTNOTES:
a Not Illustrated c S/N F001B05624G →
b → S/N F001B05623G
KEY:
A: LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
2055193
4611248 Air Filter ...................................................................................................... 1 ..
a 1501855 Air Filter ...................................................................................................... .. 1
b 2105338 Air Filter ...................................................................................................... .. 1
d 4612945 Air Filter ...................................................................................................... .. 1
1 374923 Valve ...................................................................................................... 1 1
2 1559419 Guide (With O-Ring) .............................................................................. 1 ..
2 1574260 Liner (With O-Ring) ................................................................................ .. 1
3 1559418 Filter Element ......................................................................................... 1 ..
3 1574111 Filter Element ......................................................................................... .. 1
4 1559420 Cover ..................................................................................................... 1 ..
4 a 1574131 Cover ..................................................................................................... .. 1
4 c 1687933 Cover ..................................................................................................... .. 1
5 141331 Cap ........................................................................................................ 1 1
6 d 4030497 Connector (Pipe Nipple) ........................................................................ 1 1
FOOTNOTES:
a → S/N F001B04388F c S/N F001B04389F →
b S/N F001B04389F ↔ S/N F001B07045J d S/N F001B07046J →
FUEL SYSTEM
MAZDA 2.0L, AISAN – UP TO 2010 SERIES
FUEL SYSTEM
MAZDA 2.0L, AISAN – UP TO 2010 SERIES
FOOTNOTES:
a German Market d 4/2007 →
b → 9/2006 e 5/2007 →
c 9/2009 ↔ 4/2007 f 9/2006 →
NOTES
FUEL SYSTEM
MAZDA 2.0L – 2010 SERIES (→ S/N F001B07894K)
FUEL SYSTEM
MAZDA 2.0L – 2010 SERIES (→ S/N F001B07894K)
FOOTNOTES:
a German Market
NOTES
FOOTNOTES:
a Cut To Length
CARBURETOR
MAZDA 2.0L, AISAN (→ S/N F001B07894K)
DELAY VALVE
MAZDA 2.0L, AISAN – LPG (S/N F001B02574D ↔ S/N F001B07894K)
FOOTNOTES:
a For use only on systems with low fuel sensor. c Not Illustrated
b For use only on systems without low fuel sensor.
NOTES
NOTES
NOTES
NOTES
NOTES
FOOTNOTES:
a Not Illustrated c 1/2013 →
b → 1/2013
NOTES
NOTES
FOOTNOTES:
a For Germany Market, Not illustrated.
NOTES
FOOTNOTES:
a Not Illustrated c 1/2013 →
b → 1/2013
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
FUEL SYSTEM
DIESEL (→ 1/2013)
FOOTNOTES:
a DS Models Only b Standard Models Only
FUEL SYSTEM
YANMAR DIESEL (1/2013 →)
FOOTNOTES:
a Not Illustrated
FUEL FILTER
YANMAR 2.6L DIESEL
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
FUEL INJECTION
YANMAR 2.6L DIESEL
FOOTNOTES:
a → S/N F001B05093F b S/N F001B05094F →
NOTES
FOOTNOTES:
a → S/N F001B05925H b S/N F001B05926H →
NOTES
FOOTNOTES:
a → 1/2006 c 1/2006 ↔ S/N F001B02997E
b → S/N F001B02997E d S/N F001B02998E →
FOOTNOTES:
a → 1/2006 d 1/2007 ↔ S/N F001B08106L
b → 12/2006 e 1/2007 →
c 1/2006 ↔ 12/2006 f S/N F001B08107L →
NOTES
4 ELECTRICAL SYSTEM
UNIT CODE F001
06/2014 EUROPE
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
NOTES
ELECTRICAL SYSTEM
RH CHASSIS
FOOTNOTES:
a Not Illustrated
b → 7/2006
c → 9/2006
d → S/N F001B02575D
e → S/N F001B03123E
f 10/2008 ↔ S/N F001B05983H
g S/N F001B02575D ↔ S/N F001B03123E
h S/N F001B02576D ↔ 10/2008
i S/N F001B02576D ↔ S/N F001B05983H
j S/N F001B05934H ↔ S/N F001B07894K
k S/N F001B05984H →
l S/N F001B07895K →
m S/N F001B02576D →
n S/N F001B03124E →
o 7/2006 →
p 9/2006 →
NOTES
ELECTRICAL SYSTEM
RH CHASSIS – WITH SEAT BELT SEQUENCE MODULE
FOOTNOTES:
a Not Illustrated
COWL ELECTRICAL
ELECTRO-HYDRAULICS
FOOTNOTES:
a Four Function e Without Electronic Hydraulics
b Not Illustrated f → 2/2008
c Three Function g 2/2008 ↔ S/N F001B31320H
d With Electronic Hydraulics h S/N F001B31321H →
COWL ELECTRICAL
MANUAL HYDRAULIC (→ S/N F001B05617G)
COWL ELECTRICAL
MANUAL HYDRAULIC – WITH OPERATOR PRESENCE SYSTEM (S/N F001B05618G →)
FOOTNOTES:
a → S/N F001B31320H b S/N F001B31321H →
IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 1535166 Bracket ................................................................................................................ 1
2 1500912 Clip ...................................................................................................................... 2
3 1582464 Fastener .............................................................................................................. 2
3 2100710 Fastener (Alternate Part) .................................................................................... 1
4 2079281 Wire Harness (Impact Sensor) ........................................................................... 1
5 1489655 Connector (4 Way) ......................................................................................... 1
6 1330416 Connector ....................................................................................................... 1
7 1330437 Terminal (Pin) ................................................................................................. 4
8 1489656 Connector (4-Way) ......................................................................................... 2
9 1489657 Connector ....................................................................................................... 2
10 1330438 Terminal (Socket) ........................................................................................... 8
11 1561759 Clamp (Swivel) .................................................................................................... 2
12 1542439 Clamp (Swivel) .................................................................................................... 2
13 1502055 Clamp (Swivel) .................................................................................................... 1
14 1527879 Capscrew ............................................................................................................ 2
14 287851 Capscrew (Alternate Part) .................................................................................. 1
14 320157 Washer (Alternate Part) ...................................................................................... 1
15 2079843 Sensor (Impact) .................................................................................................. 1
16 1489655 Connector (4 Way) ......................................................................................... 1
17 1330416 Connector ....................................................................................................... 1
18 1330433 Terminal ......................................................................................................... 4
19 1502053 Clamp (Swivel) .................................................................................................... 1
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a → 8/2006 b 8/2006 →
NOTES
BATTERY CHARGER
MAZDA 2.0L LPG (S/N F001B06394H →)
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated d S/N F001B02589D ↔ S/N F001B04757F
b Remove Panels From Overlay as Required For e S/N F001B04758F ↔ 12/2010
Truck Configuration. f 12/2010 →
c → S/N F001B02588D
NOTES
JOYSTICK
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
a 1585906 Joystick (Without Interlock) ........................................................................ 1 ..
c 2085179 Joystick (Without Interlock) ........................................................................ 1 ..
be 2093801 Joystick (Three Function) (Without Interlock) ............................................. 1 ..
d 4601794 Joystick (Three Function) (Without Interlock) ............................................. 1 ..
a 1585907 Joystick (Without Interlock) ........................................................................ .. 1
c 2085180 Joystick (Without Interlock) ........................................................................ .. 1
be 2093803 Joystick (Four Function) (Without Interlock) ............................................... .. 1
d 4601795 Joystick (Four Function) (Without Interlock) ............................................... .. 1
a 1585908 Joystick (With Interlock) ............................................................................. 1 ..
c 2085171 Joystick (With Interlock) ............................................................................. 1 ..
be 2093804 Joystick (Three Function) (With Interlock) .................................................. 1 ..
d 4601796 Joystick (Three Function) (With Interlock) .................................................. 1 ..
a 1585909 Joystick (With Interlock) ............................................................................. .. 1
c 2085172 Joystick (With Interlock) ............................................................................. .. 1
be 2093805 Joystick (Four Function) (With Interlock) .................................................... .. 1
d 4601797 Joystick (Four Function) (With Interlock) .................................................... .. 1
1 2075224 Joystick (Without Interlock) .................................................................... 1 ..
1 2085175 Joystick (Without Interlock) .................................................................... 1 ..
1 b 2093806 Joystick (Three Function) (Without Interlock) ........................................ 1 ..
1 d 4601802 Joystick (Three Function) (Without Interlock) ........................................ 1 ..
1 2075225 Joystick (Without Interlock) .................................................................... .. 1
1 2085176 Joystick (Without Interlock) .................................................................... .. 1
1 b 2093807 Joystick (Four Function) (Without Interlock) .......................................... .. 1
d 4601803 Joystick (Four Function) (Without Interlock) .......................................... .. 1
1 2075226 Joystick (With Interlock) ......................................................................... 1 ..
1 b 2093808 Joystick (Three Function) (With Interlock) ............................................. 1 ..
d 4601804 Joystick (Three Function) (With Interlock) ............................................. 1 ..
1 2075227 Joystick (With Interlock) ......................................................................... .. 1
1 b 2093809 Joystick (Four Function) (With Interlock) ............................................... .. 1
1 d 4601805 Joystick (Four Function) (With Interlock) ............................................... .. 1
2 1598283 Screw ..................................................................................................... 4 4
3 1550647 Housing (Upper) .................................................................................... 1 1
4 320154 Washer .................................................................................................. 4 4
5 292678 Lockwasher ............................................................................................ 4 4
6 292667 Nut ......................................................................................................... 4 4
7 1550646 Housing (Lower) .................................................................................... 1 1
8 2062718 Capscrew ............................................................................................... 6 6
9 1552107 Bracket ................................................................................................... 1 1
10 2062070 Wire Harness (Joystick) ......................................................................... 1 1
10 2084703 Wire Harness (Joystick) ......................................................................... 1 1
11 ..... Label .......................................................................................................... 1 1
12 1307884
1514429 Nut .............................................................................................................. 4 4
13 1579847 Bracket ....................................................................................................... 1 1
FOOTNOTES:
a → 3/2006 d 4/2009 →
b → 4/2009 e 8/2006 →
c 3/2006 ↔ 8/2006
NOTES
FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)
FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used c Kit Includes: 1 Momentary Switch, 1 Lockwasher,
in combination with a Momentary Interlock Switch), 1 Gasket, 1 Nut (parts are NSS)
1 Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
b Kit Includes: 1 Momentary Switch Hole Plug, 1 Screws (parts are NSS)
Gasket (parts are NSS)
FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)
NOTES
FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used c Kit Includes: 1 Momentary Switch, 1 Lockwasher,
in combination with a Momentary Interlock Switch), 1 Gasket, 1 Nut (parts are NSS)
1 Gasket, 4 Screws (parts are NSS)
b Kit Includes: 1 Momentary Switch Hole Plug, 1
Gasket (parts are NSS)
MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION (S/N F001B05984H →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601093 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601265 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601097 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601099 Mini-Lever Assembly .................................................................................. 1 ..
1 4601101 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601103 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601105 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601107 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 a 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
4 c 2110792 Lever (Clamping) ............................................................................... 1 1
5 2108249 Plug ........................................................................................................ 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 ac 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 c 1704528 Push Button (Position 3) ........................................................................ 1 1
11 b 1704528 Push Button (Position 2 and 3) .............................................................. 2 2
11 a 1704528 Push Button (Position 2) ........................................................................ 1 1
12 c 1705359 Cover (Push Button) .............................................................................. 1 1
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ................................................................................................... 8 8
FOOTNOTES:
a Return to Set Tilt c With Clamping
b Three Function Clamp with Return to Set Tilt
MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION (S/N F001B05984H →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601094 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601096 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601098 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601100 Mini-Lever Assembly .................................................................................. 1 ..
1 4601102 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601104 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601106 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601108 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 b 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110791 Lever (Single Function) ..................................................................... 1 1
5 ab 2110792 Lever (Clamping) ............................................................................... 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 abc 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 a 1704528 Push Button ........................................................................................... 1 1
11 b 1704528 Push Button ........................................................................................... 2 2
12 a 1705359 Cover (Push Button) .............................................................................. 2 2
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ................................................................................................... 8 8
FOOTNOTES:
a With Clamping c With Return to Set Tilt
b With Clamping and Return to Set Tilt
FOOTNOTES:
a → S/N F001B02575D b S/N F001B02576D →
NOTES
FOOTNOTES:
a → 10/2006 f S/N F001B03620E →
b → S/N F001B03692E g S/N F001B03693E →
c → S/N F001B03699E h S/N F001B03700E →
d → S/N F001B03842E i S/N F001B03843E →
e 10/2006 ↔ S/N F001B03610E
NOTES
WIRE HARNESS
RH CHASSIS – MAZDA 2,0L (→ 1/2006)
WIRE HARNESS
RH CHASSIS – MAZDA 2,0L (→ 1/2006)
WIRE HARNESS
RH CHASSIS – MAZDA 2,0L (→ 1/2006)
WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (→ S/N F001B02576D)
WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (→ S/N F001B02576D)
WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (→ S/N F001B02576D)
WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (→ S/N F001B02576D)
NOTES
WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (S/N F001B02576D →)
WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (S/N F001B02576D →)
WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (S/N F001B02576D →)
WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (S/N F001B02576D →)
NOTES
WIRE HARNESS
RH CHASSIS – MAZDA (10/2008 ↔ S/N F001B05983H)
WIRE HARNESS
RH CHASSIS – MAZDA (10/2008 ↔ S/N F001B05983H)
WIRE HARNESS
RH CHASSIS – MAZDA (10/2008 ↔ S/N F001B05983H)
WIRE HARNESS
RH CHASSIS – MAZDA (10/2008 ↔ S/N F001B05983H)
NOTES
WIRE HARNESS
RH CHASSIS – MAZDA (S/N F001B05984H ↔ S/N F001B07894K)
WIRE HARNESS
RH CHASSIS – MAZDA (S/N F001B05984H ↔ S/N F001B07894K)
WIRE HARNESS
RH CHASSIS – MAZDA (S/N F001B05984H ↔ S/N F001B07894K)
WIRE HARNESS
RH CHASSIS – MAZDA (S/N F001B05984H ↔ S/N F001B07894K)
NOTES
WIRE HARNESS
RH CHASSIS – MAZDA WITH IMPCO FUEL SYSTEM (S/N F001B07895K →)
WIRE HARNESS
RH CHASSIS – MAZDA WITH IMPCO FUEL SYSTEM (S/N F001B07895K →)
WIRE HARNESS
RH CHASSIS – MAZDA WITH IMPCO FUEL SYSTEM (S/N F001B07895K →)
WIRE HARNESS
RH CHASSIS – MAZDA WITH IMPCO FUEL SYSTEM (S/N F001B07895K →)
WIRE HARNESS
RH CHASSIS – MAZDA WITH IMPCO FUEL SYSTEM (S/N F001B07895K →)
WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)
WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)
WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)
WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)
WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)
WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ 1/2006)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ 1/2006)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ 1/2006)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ S/N F001B02575D)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ S/N F001B02575D)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ S/N F001B02575D)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ S/N F001B02575D)
NOTES
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001B02576D ↔ S/N F001B05983H)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001B02576D ↔ S/N F001B05983H)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001B02576D ↔ S/N F001B05983H)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001B02576D ↔ S/N F001B05983H)
NOTES
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001B05984H →)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001B05984H →)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001B05984H →)
WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001B05984H →)
NOTES
WIRE HARNESS
RH CHASSIS – YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)
WIRE HARNESS
RH CHASSIS – YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)
WIRE HARNESS
RH CHASSIS – YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)
WIRE HARNESS
RH CHASSIS – YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)
NOTES
WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
SEAT JUMPER (→ S/N F001B05983H)
WIRE HARNESS
LPG ENGINE – MAZDA 2.0L (→ S/N F001B02575D)
WIRE HARNESS
LPG ENGINE – MAZDA 2.0L (S/N F001B02576D ↔ S/N F001B06393H)
NOTES
FOOTNOTES:
a Used with Harness 4601366 b Used with Harness 4605854
NOTES
WIRE HARNESS
YANMAR DIESEL (→ S/N F001B02575D)
WIRE HARNESS
YANMAR DIESEL (S/N F001B02576D →)
WIRE HARNESS
YANMAR DIESEL (S/N F001B02576D →)
NOTES
WIRE HARNESS
ELECTRONIC CONTROL VALVE – 3 FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE – 4 FUNCTION
WIRE HARNESS
TRANSMISSION – SINGLE SPEED (→ S/N F001B05791G)
FOOTNOTES:
a → S/N F001B02575D b S/N F001B02576D →
WIRE HARNESS
TRANSMISSION – SINGLE SPEED (S/N F001B05792G →)
WIRE HARNESS
LIGHTS (11/2006 ↔ S/N F001B03619E)
WIRE HARNESS
LIGHTS (S/N F001B03620E →)
WIRE HARNESS
LIGHTS (S/N F001B03620E →)
NOTES
WIRE HARNESS
LIGHTS (6/2007 →)
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER (→ S/N F001B05617G)
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER (→ S/N F001B05617G)
FOOTNOTES:
a → 2/2008 b 2/2008 →
NOTES
WIRE HARNESS
COWL WITH FORWARD/REVERSE – MANUAL WITH OPERATOR PRESENCE
(S/N F001B05618G ↔ S/N F001B31320H)
WIRE HARNESS
COWL WITH FORWARD/REVERSE – MANUAL WITH OPERATOR PRESENCE
(S/N F001B05618G ↔ S/N F001B31320H)
NOTES
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – MANUAL WITH HYDRAULIC PUMP SOLENOID
(S/N F001B31321H →)
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – MANUAL WITH HYDRAULIC PUMP SOLENOID
(S/N F001B31321H →)
NOTES
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – E-CONTROLS WITHOUT RETURN TO SET TILT
(S/N F001B31321H →)
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – E-CONTROLS WITHOUT RETURN TO SET TILT
(S/N F001B31321H →)
NOTES
WIRE HARNESS
COWL WITH MONOTROL PEDAL (→ S/N F001B05617G)
WIRE HARNESS
COWL WITH MONOTROL PEDAL (→ S/N F001B05617G)
FOOTNOTES:
a → 2/2008 b 2/2008 →
NOTES
WIRE HARNESS
COWL WITH MONOTROL PEDAL – MANUAL WITH OPERATOR PRESENCE
(S/N F001B05618G ↔ S/N F001B31320H)
WIRE HARNESS
COWL WITH MONOTROL PEDAL – MANUAL WITH OPERATOR PRESENCE
(S/N F001B05618G ↔ S/N F001B31320H)
NOTES
WIRE HARNESS
COWL WITH MONOTROL PEDAL – E-CONTROLS WITH RETURN TO SET TILT (S/N F001B31321H →)
WIRE HARNESS
COWL WITH MONOTROL PEDAL – E-CONTROLS WITH RETURN TO SET TILT (S/N F001B31321H →)
NOTES
WIRE HARNESS
COWL WITH MONOTROL PEDAL – MANUAL WITH HYDRAULIC PUMP SOLENOID (S/N F001B31321H →)
WIRE HARNESS
COWL WITH MONOTROL PEDAL – MANUAL WITH HYDRAULIC PUMP SOLENOID (S/N F001B31321H →)
5 TRANSMISSION
UNIT CODE F001
06/2014 EUROPE
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
FOOTNOTES:
a → T117M016844 c 12/2008 →
b S/N T133M001501 ↔ 12/2008 d S/N T117M016845 →
NOTES
TRANSMISSION MOUNT
(S/N T141M001501 →)
FOOTNOTES:
a → PENDING PER ECN 15417601 b PENDING PER ECN 15417601 →
KEY:
A: For Use With Mazda Engine
B: For Use With Yanmar Diesel Engine
QTY
ITEM PART NO. DESCRIPTION A B
1 1553122 Torque Converter ....................................................................................... 1 ..
1 1553123 Torque Converter ....................................................................................... .. 1
2 296420 Washer ....................................................................................................... 4 4
3 1541921 Capscrew ................................................................................................... 4 4
FOOTNOTES:
a Supplied with Serpentine Radiator Only c S/N F001B03350E →
b → S/N T117M d S/N T133M0001501 →
NOTES
TRANSMISSION COOLING
MAZDA 2.0L (12/2008 →)
KEY:
A: With Square Radiator
B: With Serpentine Radiator
QTY
ITEM PART NO. DESCRIPTION A B
1 1565127 Fitting ......................................................................................................... 1 ..
2 2109875 Tube Assy .................................................................................................. 2 2
3 a 2110023 Hose ........................................................................................................... 1 ..
3 b 2109665 Hose Assy .................................................................................................. 1 ..
3 a 2109871 Hose ........................................................................................................... .. 1
3 b 2109665 Hose Assy .................................................................................................. .. 1
4 a 2110024 Hose ........................................................................................................... 1 1
4 b 2109692 Hose ........................................................................................................... .. 1
4 b 2111886 Hose ........................................................................................................... 1 ..
5 1562648 Clip ............................................................................................................. 2 2
6 1527879 Capscrew ................................................................................................... 2 2
7 1480237 Nut .............................................................................................................. 2 2
8 222512 Fitting ......................................................................................................... 1 1
8 16485 O-Ring ................................................................................................... 1 1
9 1691916 Fitting ......................................................................................................... .. 1
9 1673198 Fitting ......................................................................................................... 1 ..
9 222493 Fitting ..................................................................................................... 1 ..
9 16484 O-Ring ................................................................................................... 1 ..
10 130845 Clamp ......................................................................................................... 4 4
11 1691525 Adapter ....................................................................................................... 1 1
12 1486749 Fitting ......................................................................................................... 1 1
FOOTNOTES:
a → S/N F001B05791G b S/N F001B05792G →
TRANSMISSION COOLING
YANMAR DIESEL (→ S/N F001B05791G)
FOOTNOTES:
a → S/N F001B03349E c S/N F001B03350E →
b → S/N T117M d S/N T133M0001501 →
TRANSMISSION COOLING
YANMAR DIESEL – WITH PUSH ON HOSES (S/N F001B05792G ↔ S/N F001B06526J INC. 06532, 06535)
TRANSMISSION COOLING
YANMAR DIESEL (S/N F001B06527J → EXC. 06532, 06535)
TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2 (→ 9/2006) (→ T117M016844)
TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2 (→ 9/2006) (→ T117M016844)
NOTES
TRANSMISSION
SINGLE SPEED – SHEET 2 OF 2 (→ 9/2006) (→ T117M016844)
TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2 (9/2006 →) (S/N T117M016845 →)
TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2 (9/2006 →) (S/N T117M016845 →)
NOTES
TRANSMISSION
SINGLE SPEED – SHEET 2 OF 2 (9/2006 →) (S/N T117M016845 →)
TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2 (S/N T133M0001501 → (DRY BRAKE))
FOOTNOTES:
a → 12/2008 b 12/2008 →
TRANSMISSION
SINGLE SPEED – SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE))
TRANSMISSION
SINGLE SPEED – SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE))
FOOTNOTES:
a Not used on dry brake application. c 12/2008 →
b → 12/2008
NOTES
FOOTNOTES:
a → PENDING PER ECN 15417601 b PENDING PER ECN 15417601 →
NOTES
FOOTNOTES:
a → PENDING PER ECN 15417601 b PENDING PER ECN 15417601 →
FOOTNOTES:
a → PENDING PER ECN 15417601 b PENDING PER ECN 15417601 →
NOTES
FOOTNOTES:
a → 4/2014 c 4/2014 →
b → PENDING PER ECN 15417601 d PENDING PER ECN 15417601 →
NOTES
FORWARD CLUTCH
INPUT (→ S/N T117M)
REVERSE CLUTCH
COUNTER (→ S/N T117M)
CONTROL VALVE
TRANSMISSION (→ S/N T117M) (→ S/N T133M0008127)
FOOTNOTES:
a → T117M0014014 b T117M0014015 →
NOTES
6 DRIVE AXLE
UNIT CODE F001
06/2014 EUROPE
SECTION 6
DRIVE AXLE
DESCRIPTION PAGE
DRIVE AXLE
SHEET 1 OF 3 ............................................................................................................................................ 6-8
SHEET 2 OF 3 ............................................................................................................................................ 6-10
SHEET 3 OF 3 ............................................................................................................................................ 6-12
DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 6-6
DRIVE TIRES AND WHEELS
CSEASY SC20 ............................................................................................................................................ 6-4
DRIVE TIRES AND WHEELS
PNEUMATIC RADIAL ................................................................................................................................. 6-3
SNAP-IN SOLID TIRE ................................................................................................................................. 6-2
KEY:
A: Narrow Tread
B: Intermediate Tread
C: Wide Tread
QTY
ITEM PART NO. DESCRIPTION A B C
1 1539639 Solid Pneumatic Tire ......................................................................... 2 2 2
1 1603493 Solid Pneumatic Tire (Non Marking Compound) ............................... 2 2 2
2 2067045 Rim .................................................................................................... 2 .. ..
2 2067047 Wheel Assy (Rim) .............................................................................. .. 2 ..
2 2067048 Wheel Assy (Rim) .............................................................................. .. .. 2
KEY:
A: Narrow Tread
B: Intermediate Tread
QTY
ITEM PART NO. DESCRIPTION A B
..... Wheel and Tire Assembly .......................................................................... 2 2
1 1471832 Pneumatic Tire Assembly (6.5 R10 PR) (Michelin XZM) ....................... 1 1
1 1462616 Tubeless Bead Seal .......................................................................... 1 1
1 1358178 Pneumatic Tire (Michelin XZM 6.50 R10) ......................................... 1 1
1 1471922 Tubeless Bead Seal Valve ................................................................ 1 1
1 1544232 Pneumatic Tire (6.50 x 10-12PR) (Trelleborg T-900) ............................ 1 1
2 2067044 Wheel Assy (5.00 x 10) .......................................................................... 1 ..
2 2067046 Rim ........................................................................................................ .. 1
3 1580427 Wedge Band ...................................................................................... 1 1
4 1580426 Wheel Side Ring ................................................................................ 1 1
5 161894 Wheel Lock Ring ............................................................................... 1 1
KEY:
A: Narrow Tread
B: Intermediate Tread
C: Wide Tread
QTY
ITEM PART NO. DESCRIPTION A B C
4030325 Wheel And Tire .................................................................................. 2 .. ..
4030330 Wheel And Tire (Non Marking) .......................................................... 2 .. ..
4031246 Wheel And Tire .................................................................................. .. 2 ..
4031250 Wheel And Tire (Non Marking) .......................................................... .. 2 ..
4031247 Wheel And Tire .................................................................................. .. .. 2
4031251 Wheel And Tire (Non Marking) .......................................................... .. .. 2
1 4030288 Solid Pneumatic Tire (6.50-10) ..................................................... 1 1 1
1 4030294 Solid Pneumatic Tire (Non Marking) ............................................. 1 1 1
2 a 4030300 Adapter Assembly ......................................................................... 1 1 1
3 2067045 Rim (Narrow) ................................................................................. 1 .. ..
3 2067047 Wheel Assy (Intermediate) ............................................................ .. 1 ..
3 2067048 Wheel Assy (Wide) ........................................................................ .. .. 1
FOOTNOTES:
a Includes compression pad, capscrews and nuts
NOTES
DRIVE AXLE
SHEET 1 OF 3
DRIVE AXLE
SHEET 2 OF 3
DRIVE AXLE
SHEET 3 OF 3
NOTES
7 STEERING SYSTEM
UNIT CODE F001
06/2014 EUROPE
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE
STEERING SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 a 2092645 Hose Assy ........................................................................................................... 1
1 b 2103674 Hose Assy ........................................................................................................... 1
2 a 2092644 Hose Assy ........................................................................................................... 1
2 b 2103675 Hose Assy ........................................................................................................... 1
3 a 1516201 Fitting .................................................................................................................. 1
3 b 4022958 Fitting .................................................................................................................. 2
4 a 1486742 Fitting .................................................................................................................. 1
5 1486740 Fitting .................................................................................................................. 2
6 1544157 Clip ...................................................................................................................... 5
7 1480237 Nut ...................................................................................................................... 5
8 a 1613324 Capscrew ............................................................................................................ 5
8 b 1527879 Capscrew ............................................................................................................ 5
9 1534420 Steering Axle (Assembly) (FFigure 7-7)............................................................ 1
10 a 1360386 Clamp (Double Hose) ......................................................................................... 1
10 b 1707283 Hose Clamp ........................................................................................................ 1
11 a 1645074 Plate .................................................................................................................... 1
12 a 313805 Nut ...................................................................................................................... 2
12 b 313805 Nut ...................................................................................................................... 1
13 a 287816 Capscrew ............................................................................................................ 2
13 b 287844 Capscrew ............................................................................................................ 1
FOOTNOTES:
a → 10/2008 b 10/2008 →
FOOTNOTES:
a → 1/2007 c S/N F001B06521J →
b 1/2007 ↔ S/N F001B06520J
FOOTNOTES:
a → S/N F001B06492J c S/N F001B06493J ↔ S/N F001B07565K
b → S/N F001B07565K d S/N F001B07566K →
STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
1 1524921 Steering Axle ...................................................................................................... 1
2 58903 Snap Ring ........................................................................................................... 8
3 1568271 Pin ....................................................................................................................... 4
4 300752 Spherical Washer ............................................................................................... 8
5 300751 Bushing ............................................................................................................... 4
6 39352 O-Ring ................................................................................................................ 2
7 300767 Spacer ................................................................................................................ 2
8 264973 Seal ..................................................................................................................... 2
9 1502277 King Pin .............................................................................................................. 2
10 1524916 Spindle (LH) ........................................................................................................ 1
11 226986 Pin ....................................................................................................................... 2
12 13957 Grease Fitting ..................................................................................................... 6
13 1375472 Tapered Roller Bearing ....................................................................................... 2
14 1531171 Tapered Roller Bearing ....................................................................................... 2
15 1536250 Washer ............................................................................................................... 2
16 249289 Nut ...................................................................................................................... 4
17 2021800 Cap ..................................................................................................................... 2
18 15245 Cotter Pin ............................................................................................................ 4
19 1525238 Hub ..................................................................................................................... 2
20 1502276 Wheel Stud ..................................................................................................... 6
21 2021898 Seal ..................................................................................................................... 2
22 300766 Sleeve ................................................................................................................. 2
23 a 1524923 Tie Rod ............................................................................................................... 2
23 b 4028349 Tie Rod ............................................................................................................... 2
24 98525 Oil Seal ............................................................................................................... 2
25 156195 Bearing Cone ...................................................................................................... 4
25 156194 Bearing Cup ........................................................................................................ 4
26 2055917 Steering Cylinder (FFigure 7-6)......................................................................... 1
27 1524914 Spindle (RH) ....................................................................................................... 1
28 293686 Capscrew ............................................................................................................ 4
29 1517836 Wheel Nut ........................................................................................................... 12
30 1586013 Capscrew ............................................................................................................ 4
31 1388838 Rubber Mount ..................................................................................................... 1
32 2060696 Rubber Mount ..................................................................................................... 2
33 2021900 Cover .................................................................................................................. 2
FOOTNOTES:
a → S/N F001B06732J b S/N F001B06733J →
NOTES
FOOTNOTES:
a Includes compression pad, capscrews and nuts
8 BRAKE SYSTEM
UNIT CODE F001
06/2014 EUROPE
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE LINKAGE
SINGLE PEDAL (→ S/N F001B06296H)
FOOTNOTES:
a → S/N F001B06068H b S/N F001B06069H →
BRAKE LINKAGE
SINGLE PEDAL (S/N F001B06297H →)
FOOTNOTES:
a Not Illustrated
BRAKE LINKAGE
DUAL PEDAL (→ S/N F001B06296H)
BRAKE LINKAGE
DUAL PEDAL (S/N F001B06297H →)
FOOTNOTES:
a Not Illustrated
NOTES
BRAKE ASSEMBLY
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
1552768 Brake Assembly (LH) (With Cable) ............................................................ 1 ..
1552769 Brake Assembly (RH) (With Cable) ............................................................ .. 1
1593917 Brake Assembly (LH) (Without Cable) ................................................... 1 ..
1593918 Brake Assembly (RH) (Without Cable) .................................................. .. 1
1 2026773 Backplate (RH) .................................................................................. .. 1
1 2026774 Backplate (LH) ................................................................................... 1 ..
2 ..... Brake Shoe ........................................................................................ 2 2
3 2026776 Bolt .................................................................................................... 2 2
4 ..... Adjuster Assembly ............................................................................. 1 1
5 ..... Spring (Adjuster) ............................................................................... 1 1
6 2026777 Lever (RH) ......................................................................................... .. 1
6 2026778 Lever (LH) ......................................................................................... 1 ..
7 ..... Pin ..................................................................................................... 1 1
8 2026780 Strut ................................................................................................... 1 1
9 2026781 Retaining Ring ................................................................................... 2 2
10 2026782 Spring ................................................................................................ 2 2
11 ..... Spring (Shoe Hold Down) .................................................................. 2 2
12 ..... Washer .............................................................................................. 2 2
13 ..... Washer (Lower) ................................................................................. 1 1
14 ..... Pin ..................................................................................................... 2 2
15 1593919 Wear Plate ......................................................................................... 1 1
16 1367855 Plug ................................................................................................... 1 1
17 ..... Lever ................................................................................................. 1 1
18 ..... Stop (Lever) ....................................................................................... 1 1
19 ..... Spring ................................................................................................ 1 1
20 2026783 Spring ................................................................................................ 1 1
21 2026775 Wheel Cylinder .................................................................................. 1 1
22 2045884 Piston Rod ..................................................................................... 2 2
23 ..... Piston ............................................................................................ 2 2
24 ..... Cup ................................................................................................ 2 2
25 ..... Spring ............................................................................................ 1 1
26 ..... Boot ............................................................................................... 2 2
27 1367871 Cup ................................................................................................ 1 1
28 1367870 Bleeder Screw ............................................................................... 1 1
29 1552770 Parking Brake Cable (LH) ................................................................. 1 ..
29 1552771 Parking Brake Cable (RH) ................................................................. .. 1
2026787 Kit-Brake Shoe ........................................................................................... 1 1
2026784 Kit-Adjuster (LH) ......................................................................................... 1 ..
2026785 Kit-Adjuster (RH) ........................................................................................ .. 1
2026786 Kit-Hold Down ............................................................................................ 1 1
1367876 Kit-Repair Wheel Cylinder .......................................................................... 1 1
2040957 Kit-Repair Wheel Cylinder .......................................................................... 1 1
PARK BRAKE
(→ S/N F001B06296H)
KEY:
A: Without Cab
B: With Cab
QTY
ITEM PART NO. DESCRIPTION A B
1544466 Parking Brake Assembly ............................................................................ 1 ..
1548181 Parking Brake Assembly ............................................................................ .. 1
1 1528799 Parking Brake Lever .............................................................................. 1 ..
1 1583915 Grip .................................................................................................... 1 1
1 1548032 Parking Brake Lever .............................................................................. .. 1
2 1547849 Sensor (Brake Position) ......................................................................... 1 1
2 1493466 Connector .......................................................................................... 1 1
2 1330415 Connector .......................................................................................... 1 1
2 1330437 Terminal (Pin) .................................................................................... 3 3
3 1500912 Clip ......................................................................................................... 1 1
4 1530286 Clip ......................................................................................................... 1 1
5 296378 Washer .................................................................................................. 2 2
6 1553897 Capscrew ............................................................................................... 2 2
7 1529366 Capscrew ................................................................................................... 4 4
7 1529366 Capscrew (Alternate Part) .......................................................................... 4 4
8 1551377 Clamp ......................................................................................................... 1 1
9 1527880 Capscrew ................................................................................................... 1 1
10 1544153 Locknut ....................................................................................................... 1 1
PARK BRAKE
(S/N F001B06297H →)
FOOTNOTES:
a Not Illustrated c S/N F001B07295K →
b → S/N F001B07294K
NOTES
9 HYDRAULIC SYSTEM
UNIT CODE F001
06/2014 EUROPE
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
NOTES
FOOTNOTES:
a → 2/2008 d 2/2008 →
b → S/N F001B03349E e S/N F001B03350E →
c → S/N F001B05966H
FOOTNOTES:
a With Quick-lok Option
KEY:
A: Mazda
B: Yanmar
QTY
ITEM PART NO. DESCRIPTION A B
2067800 Gear Pump ................................................................................................. 1 ..
2067802 Gear Pump ................................................................................................. .. 1
1 ..... Snap Ring .............................................................................................. 1 1
2 ..... Oil Seal .................................................................................................. 1 1
3 1581536 Flange .................................................................................................... 1 1
4 ..... Seal Plate and Back-Up Ring ................................................................ 2 2
5 1578673 Side Plate .............................................................................................. 2 2
6 1581537 Gear Set ................................................................................................ 1 ..
6 1581534 Gear Set ................................................................................................ .. 1
7 ..... Gear Plate .............................................................................................. 1 1
8 1581535 Cover ..................................................................................................... 1 1
9 1578671 Screw ..................................................................................................... 4 ..
9 1578693 Screw ..................................................................................................... .. 4
1578672 Dowel (Not Illustrated) ........................................................................... 4 4
1465140 Kit-Seal ....................................................................................................... 1 1
HYDRAULIC FILTER
(S/N F001B05967H →)
FOOTNOTES:
a → S/N F001B03744E Three Function Hydraulics
b → S/N F001B03832E Four Function Hydraulics
c → S/N F001B05791G
d S/N F001B05792G ↔ 10/2013
e S/N F001B05792G → (Mazda LPG Only)
f 10/2013 →
g S/N F001B03745E → Three Function Hydraulics
h S/N F001B03833E → Four Function Hydraulics
NOTES
HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS
FOOTNOTES:
a → S/N F001B03744E e S/N F001B03745E →
b 1/2010 ↔ 4/2014 f 12/2007 →
c S/N F001B03745E ↔ 11/2007 g 4/2014 →
d S/N F001B03745E ↔ 12/2009
HAND LEVERS
THREE FUNCTION – WITH DETENTED LEVERS
FOOTNOTES:
a → S/N F001B03744E d S/N F001B03745E →
b 1/2010 ↔ 4/2014 e 4/2014 →
c S/N F001B03745E ↔ 12/2009
HAND LEVERS
FOUR FUNCTION – WITHOUT DETENTED LEVERS
FOOTNOTES:
a → S/N F001B03832E d S/N F001B03833E →
b 1/2010 ↔ 4/2014 e 4/2014 →
c S/N F001B03833E ↔ 12/2009
HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS
FOOTNOTES:
a → S/N F001B03832E
b 1/2010 ↔ 4/2014
c S/N F001B03833E ↔ 11/2007
d S/N F001B03833E ↔ 12/2009
e S/N F001B03833E →
f 12/2007 →
g 4/2014 →
NOTES
FOOTNOTES:
a → S/N F001B03744E e S/N F001B03833E →
b → S/N F001B03832E f S/N F001B03745E →
c S/N F001B03745E ↔ 12/2009 g 12/2009 →
d S/N F001B03833E ↔ 12/2009
NOTES
NOTES
FOOTNOTES:
a → S/N F001B05912H b S/N F001B05913H →
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a → S/N F001B05912H b S/N F001B05913H →
FOOTNOTES:
a → S/N F001B05912H b S/N F001B05913H →
FOOTNOTES:
a → S/N F001B05912H b S/N F001B05913H →
FOOTNOTES:
a Not Illustrated c 4/2014 →
b → 4/2014
MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 1363260 Rod End .............................................................................................................. 2
1 1363260 Rod End (Alternate Part) .................................................................................... 1
2 1581848 Nut ...................................................................................................................... 2
3 1581852 Washer ............................................................................................................... 2
4 1597381 Capscrew ............................................................................................................ 2
5 1502819 Pin ....................................................................................................................... 2
6 296422 Washer ............................................................................................................... 4
7 1503858 Capscrew ............................................................................................................ 4
8 1533494 Pin Anchor .......................................................................................................... 4
9 1586013 Capscrew ............................................................................................................ 4
10 16041 Grease Fitting ..................................................................................................... 2
11 1536805 Pin (Mast Pivot) .................................................................................................. 2
TILT CYLINDERS
RIGHT HAND
TILT CYLINDERS
LEFT HAND
NOTES
SECTION 10
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-16
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-18
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-6
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-8
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE LIMITED FREE-LIFT ..................................................................................... 10-14
RIGHT HAND - TWO STAGE LIMITED FREE-LIFT ................................................................................... 10-12
OUTER MAST
TWO STAGE LIMITED FREE-LIFT (→ S/N B551V03957L) ...................................................................... 10-2
TWO STAGE LIMITED FREE-LIFT (S/N B551V03958L →) ...................................................................... 10-4
OUTER MAST
TWO STAGE LIMITED FREE-LIFT (→ S/N B551V03957L)
B551
FOOTNOTES:
a Refer to Table
OUTER MAST
TWO STAGE LIMITED FREE-LIFT (S/N B551V03958L →)
B551
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
B551
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
B551
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Replace with larger depending on wear
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
B551
KEY:
A: Three Functions
B: Four Functions
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1581582 Capscrew ................................................................................................... 4 8
3 1345348 Clamp ......................................................................................................... 2 4
4 1581566 Nut .............................................................................................................. 6 6
5 1345412 Bracket (RH) .............................................................................................. 1 1
5 1345413 Bracket (LH) ............................................................................................... .. 1
6 1477996 Hose Clamp ............................................................................................... 2 4
7 1481229 Clamp ......................................................................................................... 4 8
8 1360386 Clamp (Double Hose) ................................................................................. 1 2
9 1581842 Capscrew ................................................................................................... 2 4
10 1581565 Nut .............................................................................................................. 2 4
11 1610939 Bracket ....................................................................................................... 1 2
11 b 4052268 Bracket ....................................................................................................... 1 2
12 1581836 Capscrew ................................................................................................... 2 4
13 1581830 Capscrew ................................................................................................... 1 2
14 1581564 Lockwasher ................................................................................................ 1 2
15 c 1360548 Stubshaft .................................................................................................... 1 2
15 d 4051751 Stubshaft .................................................................................................... 1 2
16 c 1494017 Hose Sheave .............................................................................................. 1 2
16 d 4041194 Hose Sheave .............................................................................................. 1 2
17 c 1360549 Spacer ........................................................................................................ 1 2
17 d 4064560 Spacer ........................................................................................................ 1 2
18 1345190 Washer ....................................................................................................... 2 4
FOOTNOTES:
a Refer to Table c → S/N B551B03399K
b Used with lift height 2092mm only d S/N B551B03400K →
NOTES
SECTION 11
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE FULL FREE-LIFT (→ 4/2011) .............................................................................................. 11-22
TWO STAGE FULL FREE-LIFT (4/2011 →) .............................................................................................. 11-24
FREE-LIFT
TWO STAGE FULL FREE-LIFT - 8520000 SERIES .................................................................................. 11-14
TWO STAGE FULL FREE-LIFT - 8800000 SERIES .................................................................................. 11-16
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-20
HEADER HOSE
TWO STAGE FULL FREE- LIFT (10/2012 →) ........................................................................................... 11-38
TWO STAGE FULL FREE-LIFT (→ S/N F001B05077F) ........................................................................... 11-26
HEADER HOSES
TWO STAGE FULL FREE- LIFT (S/N F001B05078F ↔ 3/2011) .............................................................. 11-30
TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012) ............................................................................... 11-34
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-6
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-8
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 11-12
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 11-10
OUTER MAST
TWO STAGE FULL FREE-LIFT (→ S/N B559V02695L) ........................................................................... 11-2
TWO STAGE FULL FREE-LIFT (S/N B559V02696L →) ........................................................................... 11-4
OUTER MAST
TWO STAGE FULL FREE-LIFT (→ S/N B559V02695L)
8520000 SERIES
8800000 SERIES
FOOTNOTES:
a Refer to Table
OUTER MAST
TWO STAGE FULL FREE-LIFT (S/N B559V02696L →)
8800000 SERIES
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE FULL FREE-LIFT
8520000 SERIES
8800000 SERIES
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table c S/N B559V01969 →
b → S/N B559V01968
FOOTNOTES:
a Refer to Table c S/N B559V01969 →
b → S/N B559V01968
FREE-LIFT
TWO STAGE FULL FREE-LIFT – 8520000 SERIES
B559
FOOTNOTES:
a Refer to Table
FREE-LIFT
TWO STAGE FULL FREE-LIFT – 8800000 SERIES
B559
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
8520000/8800000 SERIES
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE FULL FREE-LIFT (→ 4/2011)
FOOTNOTES:
a → S/N F001B07268K
CARRIAGE
TWO STAGE FULL FREE-LIFT (4/2011 →)
FOOTNOTES:
a Replace with larger depending on wear
HEADER HOSE
TWO STAGE FULL FREE-LIFT (→ S/N F001B05077F)
B559
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1481229 Clamp ......................................................................................................... 2 2
2 c. . . . . Hydraulic Tube ........................................................................................... 1 1
3 c. . . . . Hydraulic Tube ........................................................................................... 1 1
4 1360386 Clamp (Double Hose) ................................................................................. 3 6
5 1581842 Capscrew ................................................................................................... 2 ..
6 1617658 Clamp ......................................................................................................... 2 2
7 1676087
1481253 Bracket (RH) .............................................................................................. 1 1
8 1581849 Nut .............................................................................................................. 1 1
9 1581592 Capscrew (Lower) ...................................................................................... 1 2
10 1581564 Lockwasher ................................................................................................ 1 2
11 1581560 Washer ....................................................................................................... 2 4
12 1481255 Stubshaft .................................................................................................... 1 2
13 1581559 Washer ....................................................................................................... .. 1
14 1550020 Spacer ........................................................................................................ .. 1
15 1617657 Clamp ......................................................................................................... 2 4
16 1477996 Hose Clamp ............................................................................................... 2 4
17 1581741 Capscrew ................................................................................................... 4 8
18 1610914 Bracket ....................................................................................................... 1 1
19 1606855 Spacer ........................................................................................................ 2 2
20 1605688 Hose Guide ................................................................................................ 1 1
21 1345423 Clamp ......................................................................................................... 1 1
22 1360508 Clamp ......................................................................................................... 1 1
23 1581582 Capscrew ................................................................................................... 1 2
24 1481765 Clamp ......................................................................................................... 1 1
25 1581566 Nut .............................................................................................................. 1 2
26 1481766 Clamp ......................................................................................................... .. 1
HEADER HOSE
TWO STAGE FULL FREE-LIFT (→ S/N F001B05077F)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
27 1529015 Cap ............................................................................................................. 2 4
28 137852 Strap Clamp ............................................................................................... 1 2
29 c. . . . . Hose Guide ................................................................................................ 1 1
30 1581830 Capscrew (Upper RH) ................................................................................ 1 ..
30 1597560 Capscrew (Upper LH) ................................................................................ .. 1
31 1676088
1481252 Bracket (LH) ............................................................................................... .. 1
32 1481249 Hose Sheave .............................................................................................. 1 2
32 1353521 Bushing .................................................................................................. 1 1
33 c. . . . . Header Hose .............................................................................................. .. 1
34 c. . . . . Header Hose .............................................................................................. .. 1
35 c. . . . . Header Hose .............................................................................................. 1 1
36 c. . . . . Header Hose .............................................................................................. 1 1
37 1481248 Hose Sheave .............................................................................................. 1 2
37 1353521 Bushing .................................................................................................. 1 1
38 1581843 Capscrew ................................................................................................... .. 2
39 1360507 Clamp (Not Illustrated) ............................................................................... 6 6
40 1617658 Clamp (Not Illustrated) ............................................................................... 1 1
FOOTNOTES:
a (Lower Sheave) c Refer to Table
b (Upper Sheave)
NOTES
HEADER HOSES
TWO STAGE FULL FREE- LIFT (S/N F001B05078F ↔ 3/2011)
B559
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1360507 Clamp ......................................................................................................... 6 6
2 1606855 Spacer ........................................................................................................ 2 2
2 a. . . . . Hydraulic Tube ........................................................................................... 1 1
3 a. . . . . Hydraulic Tube ........................................................................................... 1 1
4 a. . . . . Hydraulic Tube ........................................................................................... 1 1
5 893834 Header Hose (Bracket) .............................................................................. 1 2
6 1345190 Washer ....................................................................................................... 1 2
7 1581564 Lockwasher ................................................................................................ 1 2
8 1494017 Hose Sheave .............................................................................................. 1 2
9 1353521 Bushing .................................................................................................. 1 2
10 1360549 Spacer ........................................................................................................ 1 2
11 1360547 Stubshaft .................................................................................................... 1 2
12 1581830 Capscrew ................................................................................................... 1 2
13 1581741 Capscrew ................................................................................................... 4 8
14 1360386 Clamp (Double Hose) ................................................................................. 3 6
15 1610914 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guide ................................................................................................ 1 1
17 1617658 Clamp ......................................................................................................... 1 1
18 1360508 Clamp ......................................................................................................... 1 1
19 1345423 Clamp ......................................................................................................... 1 1
20 137852 Strap Clamp ............................................................................................... 1 2
21 1529015 Cap ............................................................................................................. 2 4
22 1581566 Nut .............................................................................................................. 2 4
23 1643405 Hose Clamp ............................................................................................... 1 2
24 1581581 Capscrew ................................................................................................... 2 4
25 1477996 Hose Clamp ............................................................................................... .. 2
26 1481229 Clamp ......................................................................................................... 2 5
HEADER HOSES
TWO STAGE FULL FREE- LIFT (S/N F001B05078F ↔ 3/2011)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
27 a. . . . . Hose Guide ................................................................................................ 1 1
28 1581842 Capscrew ................................................................................................... 2 ..
28 1581843 Capscrew ................................................................................................... .. 2
29 a. . . . . Header Hose .............................................................................................. 2 2
30 a. . . . . Header Hose .............................................................................................. .. 2
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSES
TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012)
B559
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b 1360507 Clamp ......................................................................................................... 6 6
1 c 1360507 Clamp ......................................................................................................... 4 4
2 1606855 Spacer ........................................................................................................ 2 2
3 a. . . . . Hydraulic Tube ........................................................................................... 1 1
4 a. . . . . Hydraulic Tube ........................................................................................... 1 1
5 a. . . . . Hose Assy .................................................................................................. 2 2
6 1598303 Washer ....................................................................................................... 1 2
7 1581564 Lockwasher ................................................................................................ 1 2
8 b 1494017 Hose Sheave .............................................................................................. 1 2
8 c 4041194 Hose Sheave .............................................................................................. 1 2
9 b. . . . . Bushing .................................................................................................. 1 2
10 4020913 Spacer ........................................................................................................ 1 2
11 b 4020969 Stubshaft .................................................................................................... 1 2
11 c 4057500 Stubshaft .................................................................................................... 1 2
12 1581828 Capscrew ................................................................................................... 1 2
13 b 1581741 Capscrew ................................................................................................... 4 8
13 c 1581741 Capscrew ................................................................................................... 3 6
14 1360386 Clamp (Double Hose) ................................................................................. 3 6
15 b 1610914 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guide ................................................................................................ 1 1
17 1617658 Clamp ......................................................................................................... 1 1
18 1360508 Clamp ......................................................................................................... 1 1
19 1345423 Clamp ......................................................................................................... 1 1
20 137852 Strap Clamp ............................................................................................... 1 2
21 a. . . . . Hose Assy .................................................................................................. 2 2
22 1529015 Cap ............................................................................................................. 2 4
23 4008020 Clamp ......................................................................................................... 1 2
24 1597448 Capscrew ................................................................................................... 2 4
HEADER HOSES
TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
25 1477996 Hose Clamp ............................................................................................... .. 2
26 1481229 Clamp ......................................................................................................... 2 5
27 a. . . . . Hose Guide ................................................................................................ 1 1
28 1581842 Capscrew ................................................................................................... 2 ..
28 1581843 Capscrew ................................................................................................... .. 2
FOOTNOTES:
a Refer to Table c 9/2012 →
b → 9/2012
NOTES
HEADER HOSE
TWO STAGE FULL FREE- LIFT (10/2012 →)
B559
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Guide ................................................................................................ 1 1
2 a. . . . . Hose Guide ................................................................................................ 1 1
3 a. . . . . Hydraulic Tube ........................................................................................... 1 1
4 a. . . . . Hydraulic Tube ........................................................................................... 1 1
5 a. . . . . Hose Assy .................................................................................................. .. 2
6 1598303 Washer ....................................................................................................... 1 2
7 4041194 Hose Sheave (IC Cushion - IC Pneumatic) ................................................ 1 2
8 4057500 Stubshaft (IC Cushion - IC Pneumatic) ...................................................... 1 2
9 1360549 Spacer ........................................................................................................ 1 2
10 1345190 Washer ....................................................................................................... 1 2
11 4020923 Capscrew ................................................................................................... .. 1
12 4020913 Spacer ........................................................................................................ 1 2
13 1581566 Nut .............................................................................................................. 1 1
14 1360386 Clamp (Double Hose) ................................................................................. 3 6
15 4008020 Clamp ......................................................................................................... 1 2
16 1606855 Spacer ........................................................................................................ 2 2
17 1529015 Cap ............................................................................................................. 2 4
18 1597448 Capscrew ................................................................................................... 2 4
19 137852 Strap Clamp ............................................................................................... 1 2
20 1360508 Clamp ......................................................................................................... 1 1
21 a. . . . . Hose Assy .................................................................................................. 2 2
22 1617658 Clamp ......................................................................................................... 1 1
23 1581741 Capscrew ................................................................................................... 2 4
24 1345423 Clamp ......................................................................................................... 1 1
25 1581834 Capscrew ................................................................................................... 2 4
26 1581565 Nut .............................................................................................................. 2 4
27 1481229 Clamp ......................................................................................................... 3 6
28 1477996 Hose Clamp ............................................................................................... 2 4
HEADER HOSE
TWO STAGE FULL FREE- LIFT (10/2012 →)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
29 1360507 Clamp ......................................................................................................... 4 4
30 1581564 Lockwasher ................................................................................................ 1 2
31 893834 Header Hose (Bracket) .............................................................................. 1 2
32 1581828 Capscrew ................................................................................................... 1 2
33 1581843 Capscrew ................................................................................................... .. 2
FOOTNOTES:
a Refer to Table
SECTION 12
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
THREE STAGE FULL FREE-LIFT (→ 4/2011) .......................................................................................... 12-24
THREE STAGE FULL FREE-LIFT (4/2011 →) .......................................................................................... 12-26
FREE-LIFT
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (→ S/N F001B07268K) ........................................ 12-18
THREE STAGE FULL FREE-LIFT - 8800000 SERIES (S/N F001B07269K →) ........................................ 12-20
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (S/N F001B05078F ↔ S/N F001B07268K) ......... 12-32
THREE STAGE FULL FREE-LIFT - 8800000 SERIES (S/N F001B07269K →) ........................................ 12-36
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (→ S/N F001B05077F) ........................................ 12-28
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-6
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-10
MAIN LIFT CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 12-16
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 12-14
OUTER MAST
THREE STAGE FULL FREE-LIFT (→ S/N B555V13829L) ....................................................................... 12-2
THREE STAGE FULL FREE-LIFT (S/N B555V13830L →) ....................................................................... 12-4
OUTER MAST
THREE STAGE FULL FREE-LIFT (→ S/N B555V13829L)
8520000 SERIES
8800000 SERIES
FOOTNOTES:
a Refer to Table c S/N F001B07269K →
b → S/N F001B07268K
OUTER MAST
THREE STAGE FULL FREE-LIFT (S/N B555V13830L →)
B555
FOOTNOTES:
a Refer to Table c S/N F001B07269K →
b Replace with larger depending on wear
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
8520000 SERIES
8800000 SERIES
FOOTNOTES:
a Refer to Table c → S/N F001B07268K
b Replace with larger depending on wear d S/N F001B07269K →
INNER MAST
THREE STAGE FULL FREE-LIFT
8520000 SERIES
8800000 SERIES
FOOTNOTES:
a Refer to Table c S/N F001B07469K →
b → S/N F001B07268K
MAIN LIFT
THREE STAGE FULL FREE-LIFT
B555
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FREE-LIFT
THREE STAGE FULL FREE-LIFT – 8520000 SERIES (→ S/N F001B07268K)
B555
FOOTNOTES:
a Refer to Table
FREE-LIFT
THREE STAGE FULL FREE-LIFT – 8800000 SERIES (S/N F001B07269K →)
B555
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
B555
FOOTNOTES:
a Refer to Table
CARRIAGE
THREE STAGE FULL FREE-LIFT (→ 4/2011)
CARRIAGE
THREE STAGE FULL FREE-LIFT (4/2011 →)
FOOTNOTES:
a Replace with larger depending on wear
HEADER HOSE
THREE STAGE FULL FREE-LIFT – 8520000 SERIES (→ S/N F001B05077F)
B555
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1360549 Spacer ........................................................................................................ 1 2
2 1345190 Washer ....................................................................................................... 1 2
3 1581830 Capscrew ................................................................................................... 2 2
4 1550020 Spacer ........................................................................................................ .. 1
5 1598303 Washer ....................................................................................................... .. 1
6 1481255 Stubshaft .................................................................................................... 1 2
7 1676087
1481253 Bracket (RH) .............................................................................................. 1 1
8 1581849 Nut .............................................................................................................. 2 4
9 1581564 Lockwasher ................................................................................................ 1 2
10 1581592 Capscrew ................................................................................................... 1 2
11 1581560 Washer ....................................................................................................... 2 4
12 1477996 Hose Clamp ............................................................................................... 3 6
13 1617657 Clamp ......................................................................................................... 3 6
14 a. . . . . Hose Assy .................................................................................................. 1 2
15 a. . . . . Hose Assy .................................................................................................. 1 2
16 1360507 Clamp ......................................................................................................... 2 2
17 1610914 Bracket ....................................................................................................... 1 1
18 1581841 Capscrew ................................................................................................... 2 4
19 1360386 Clamp (Double Hose) ................................................................................. 2 4
20 1581842 Capscrew ................................................................................................... 2 4
21 1597565 Capscrew ................................................................................................... 1 2
22 1363253 Bracket ....................................................................................................... 1 2
23 1348247 Hose Guide ................................................................................................ 1 1
24 1581558 Washer ....................................................................................................... 2 4
25 1581567 Nut .............................................................................................................. 1 2
26 1348246 Hose Guide ................................................................................................ .. 1
27 1581566 Nut .............................................................................................................. 3 6
28 1481765 Clamp ......................................................................................................... 1 1
29 1481766 Clamp ......................................................................................................... .. 1
30 1581582 Capscrew ................................................................................................... 1 2
31 1529015 Cap ............................................................................................................. 2 4
32 1481249 Hose Sheave .............................................................................................. 1 2
32 1353521 Bushing .................................................................................................. 1 1
HEADER HOSE
THREE STAGE FULL FREE-LIFT – 8520000 SERIES (→ S/N F001B05077F)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
33 1676088
1481252 Bracket (LH) ............................................................................................... .. 1
34 1581559 Washer ....................................................................................................... 1 2
35 1381598 Bracket ....................................................................................................... 1 1
35 1381599 Bracket ....................................................................................................... .. 1
36 1581836 Capscrew ................................................................................................... 2 4
37 1381642 Stubshaft .................................................................................................... 1 1
37 1381641 Stubshaft .................................................................................................... .. 1
38 1494017 Hose Sheave .............................................................................................. 1 2
39 1481248 Hose Sheave .............................................................................................. 1 2
39 1353521 Bushing .................................................................................................. 1 1
40 1597560 Capscrew ................................................................................................... 1 1
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSE
THREE STAGE FULL FREE-LIFT – 8520000 SERIES (S/N F001B05078F ↔ S/N F001B07268K)
8520000 SERIES
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b 1481229 Clamp ......................................................................................................... 2 4
2 1477996 Hose Clamp ............................................................................................... 2 4
3 1381599 Bracket (LH) ............................................................................................... .. 1
4 1360386 Clamp (Double Hose) ................................................................................. 2 4
5 1581853 Washer ....................................................................................................... 1 2
6 b 1494017 Hose Sheave .............................................................................................. 1 2
7 1581849 Nut .............................................................................................................. 2 4
8 1381641 Stubshaft (LH) ............................................................................................ .. 1
9 4041194 Hose Sheave .............................................................................................. 1 2
10 1360549 Spacer ........................................................................................................ 1 2
11 1345190 Washer ....................................................................................................... 1 2
12 1581830 Capscrew ................................................................................................... 1 2
13 1581842 Capscrew ................................................................................................... 2 4
14 1581565 Nut .............................................................................................................. 1 2
15 1581834 Capscrew ................................................................................................... 2 4
16 1581836 Capscrew ................................................................................................... 2 4
17 1381598 Bracket (RH) .............................................................................................. 1 1
18 1581566 Nut .............................................................................................................. 3 6
19 a. . . . . Hose Assy .................................................................................................. 2 4
20 1581828 Capscrew ................................................................................................... 2 2
21 c 4057500 Stubshaft .................................................................................................... 1 1
21 b 4020969 Stubshaft .................................................................................................... 1 2
22 1597565 Capscrew ................................................................................................... 1 2
23 1581558 Washer ....................................................................................................... 2 4
24 1363253 Bracket ....................................................................................................... 1 2
25 1348247 Hose Guide (RH) ........................................................................................ 1 1
25 1348246 Hose Guide (LH) ........................................................................................ .. 1
26 1581567 Nut .............................................................................................................. 1 2
27 1529015 Cap ............................................................................................................. 2 4
28 1597448 Capscrew ................................................................................................... 2 4
29 b 1643405 Hose Clamp ............................................................................................... 1 2
29 c 4008020 Clamp ......................................................................................................... 1 2
30 b 1581564 Lockwasher ................................................................................................ 1 2
31 1381564 Carriage Wldmt (1219 mm) ........................................................................ 1 2
32 1581853 Washer ....................................................................................................... 1 2
FOOTNOTES:
a Refer to Table c 10/2012 →
b → 10/2012
NOTES
HEADER HOSE
THREE STAGE FULL FREE-LIFT – 8800000 SERIES (S/N F001B07269K →)
8800000 SERIES
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b 1481229 Clamp ......................................................................................................... 2 4
2 1477996 Hose Clamp ............................................................................................... 2 4
3 1381599 Bracket (LH) ............................................................................................... .. 1
4 1360386 Clamp (Double Hose) ................................................................................. 2 4
5 1581853 Washer ....................................................................................................... 1 2
6 b 1494017 Hose Sheave .............................................................................................. 1 2
7 1581849 Nut .............................................................................................................. 2 4
8 1381641 Stubshaft (LH) ............................................................................................ .. 1
9 4041194 Hose Sheave .............................................................................................. 1 2
10 1360549 Spacer ........................................................................................................ 1 2
11 1345190 Washer ....................................................................................................... 1 2
12 1581830 Capscrew ................................................................................................... 1 2
13 1581842 Capscrew ................................................................................................... 2 4
14 1581565 Nut .............................................................................................................. 1 2
15 1581834 Capscrew ................................................................................................... 2 4
16 1581836 Capscrew ................................................................................................... 2 4
17 1381598 Bracket (RH) .............................................................................................. 1 1
18 1581566 Nut .............................................................................................................. 3 6
19 a. . . . . Hose Assy .................................................................................................. 2 4
20 1581828 Capscrew ................................................................................................... 2 2
21 c 4057500 Stubshaft .................................................................................................... 1 1
21 b 4020969 Stubshaft .................................................................................................... 1 2
22 1597565 Capscrew ................................................................................................... 1 2
23 1581558 Washer ....................................................................................................... 2 4
24 1363253 Bracket ....................................................................................................... 1 2
25 1348247 Hose Guide (RH) ........................................................................................ 1 1
25 1348246 Hose Guide (LH) ........................................................................................ .. 1
26 1581567 Nut .............................................................................................................. 1 2
27 1529015 Cap ............................................................................................................. 2 4
28 1597448 Capscrew ................................................................................................... 2 4
29 b 1643405 Hose Clamp ............................................................................................... 1 2
29 c 4008020 Clamp ......................................................................................................... 1 2
30 b 1581564 Lockwasher ................................................................................................ 1 2
31 1381564 Carriage Wldmt (1219 mm) ........................................................................ 1 2
32 1581853 Washer ....................................................................................................... 1 2
FOOTNOTES:
a Refer to Table c 10/2012 →
b → 10/2012
13 OPTIONS
UNIT CODE F001
06/2014 EUROPE
SECTION 13
OPTIONS
DESCRIPTION PAGE
STROBE LIGHT
(→ S/N F001B03842E)
NOTES
BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 2064929 Back-Up Alarm (82-102 dbA) .............................................................................. 1
2 1585235 Bracket ................................................................................................................ 1
3 1350215 Nut ...................................................................................................................... 2
4 1527877 Capscrew ............................................................................................................ 2
5 1480237 Nut ...................................................................................................................... 1
6 1547756 Washer ............................................................................................................... 1
7 1500912 Clip ...................................................................................................................... 1
8 1543982 Capscrew ............................................................................................................ 1
9 1344124 Fastener .............................................................................................................. 1
10 2078882 Wire Harness (Back-Up Alarm) (FFigure 13-6)................................................. 1
FOOTNOTES:
a → 8/2005 b 8/2005 →
NOTES
ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 1465897 Accumulator ........................................................................................................ 1
1 1695807 Accumulator (Alternate Part) .............................................................................. 1
2 1466337 Spacer ................................................................................................................ 2
3 1608824 Clamp ................................................................................................................. 2
4 1486750 Fitting .................................................................................................................. 1
4 252729 O-Ring ............................................................................................................ 1
5 2080360 High Pressure Hyd Hose .................................................................................... 1
6 1487096 Fitting .................................................................................................................. 1
6 252729 O-Ring ............................................................................................................ 2
FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Optional
FOOTNOTES:
a Not Illustrated b Optional
FOOTNOTES:
a → 3/2011 b 3/2011 →
NOTES
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a With ISS Carriage b With Standard Carriage
FOOTNOTES:
a Integral Side-Shift Carriage e → 4/2009
b Not Illustrated f → 9/2008
c Quick Disconnect Option g 4/2009 →
d Standard Carriage h 9/2008 →
FOOTNOTES:
a Integral Side-Shift Carriage d Standard Carriage
b Not Illustrated e → 10/2011
c Quick Disconnect Option f 10/2011 →
NOTES
SECTION 14
FIELD CONVERSION KITS
DESCRIPTION PAGE
CONVERSION KIT
FOOTNOTES:
a Kit Requires software that must be Dealer installed
CONVERSION KIT
RETURN TO SET TILT
(→ S/N F001B05984H)
FOOTNOTES:
CONVERSION KIT
MANUAL CONTROLS AND VALVES
(→ S/N F001B03744E)
CONVERSION KIT
MANUAL CONTROLS AND VALVES
(S/N F001B03745E ↔ S/N F001B04979F)
CONVERSION KIT
MANUAL CONTROLS AND VALVES
(S/N F001B04980F ↔ S/N F001B05617G)
CONVERSION KIT
MANUAL CONTROLS AND VALVES
(S/N F001B05618G →)
CONVERSION KIT
ELECTRONIC CONTROLS AND VALVES
(→ S/N F001B05983H)
CONVERSION KIT
ELECTRONIC CONTROLS AND VALVES
(→ S/N F001B05983H)
(CONTINUED)
FOOTNOTES:
a Kit requires software that must be Dealer installed
CONVERSION KIT
ELECTRONIC CONTROLS AND VALVES
(S/N F001B05984H →)
FOOTNOTES:
a Kit requires software that must be Dealer installed
FOOTNOTES:
a For Service Parts See Bolt On Cab in Frame Section
NOTES
15 NUMERICAL INDEX
UNIT CODE F001
06/2014 EUROPE
SECTION 15
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM