219987-JCB 428C Epc PDF

Par
tsBook
428C
WHEELEDL
OADERS
S.
N.00257600-
00269999
Untitled Page Page 1 of 2
Page 1
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 \ A ATTACHMENTS \ A02 ATTACHMENTS
9802/2550 A2-1-1 BLADE, DOZER
B
JC
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID... 03.08.2015
Page 2
Item Part # Change No Description Usage Code QTY

Blade dozer dozer
510/69400 1
I Parts from Bofors Tete: 0268-710731
12 510/56600 Stop tip 2
3 510/51201 Stop bucket 2
14 510/61301 Plate spacer 2
5 2103/1626 Pin split 4
6 141010005 Washer 4
7 134010404 Nut 8
18 510/69401 Wheel 1
9 510/69402 Toeplate L.H 1
10 510/69403 Toeplate R.H 1
11 510/69404 Kit-nut & bolt 1
B
JC
Page 3

9802/2550 A2-2-1 BUCKET, LANDFILL, 3CU.YD.
B
JC
7421
Page 4

Bucket landfill
510/69600 1
Obtain paris irom.Sirimect: lalld/ifl'" Ltd,
1A :510/69601 Toeplate 12 hole 2082 mm long 1
1A :510/69603 Toeplate 22 hole 3150mm long 1
Toeplate 130"long 22hole 6" wide
510/69605 1
1
Please check size with customer
Kit-nut & bolt M20
::510/69602 1
IM20
Kit-nut & bolt M16
C 510/69606 1
IM16
2 510/56600 Stop tip 2
13 510/51201 Stop bucket 2
Is 2103/1626 Pin split 4
6 141010005 Washer 4
7 134010404 Nut 8
B
JC
Page 5

9802/2550 A2-2-2 BUCKET LANDFILL, 3 CU.YD., WITH

TEETH
B
JC
Page 6

Bucket landfill
510/69600 1
Obtain paris irom.Sirimect: lalld/ifl'" Ltd,
Toeplate 12 hole 2082 mm long
A :510/69601 1
M20
1A :510/69603 Toeplate 22 hole 3150mm long 1
Toeplate 130"long 22hole 6" wide
510/69605 1
A
I Please check size with ,~
1B ::510/69602 Kit-nut & bolt M20 1
Kit-nut & bolt M16
510/69606 1
IM16
2 510/56600 Stop tip 2
13 510/51201 Stop bucket 2
Is 2103/1626 Pin split 4
6 141010005 Washer 4
7 134010404 Nut 8
Adapter nose
8 510160301 Superseded 10
Weld on type
8 :993/99577 Adapter tooth V23 10
18 :993/99576 Tooth 23 series SYL 10
18 :993/87500 Pin 10
9 510/60101 Tooth 10
10 510/60102 Pin lock 10
11 510/60103 Pin 10
B
JC
Page 7

9802/2550 \ B BODYWORK,CAB,lOADER END REFURBISHMENTS \ B01 BODYWORK/FRAME
9802/2550 81-2-1 CHASSIS FRONT/REAR
B
JC
Page 8

1 258/27900 Chassis front standard 1
1A 258/91700 Chassis front 1
12 258/40400 Chassis rear 1
2A 258/89500 Chassis rear 1
3 258/02500 Superseded Gear pivot ring 1
13 258178700 Gear pivot ring 1
4 990100600 Kit-seal gear ring 1
15 1305/3724Z Bolt 32
'See Remark'
6 1
I Pivot
ram casting see index B
7 257104300 Link 3-way 1
18 :106/11402 Lug wire securing U shape 2
18A 256/04300 Pin pivot 1
19 :106/11403 Wire retaining 2
10 257/00102 Bracket 1
11 1305/3216Z Bolt 2
12 1411/0003Z Washer medium 17
13 257/40101 Plate cover 1
14 1430/0301 Z Screw self tapping 6
15 143010302Z Screw 5
16 253107202 Clip 4
18 1305/0208Z Bolt 3
19 141010003Z Washer 2
20 134010203Z Nut 8
B
121 255/22816 Fastener Antiluce 6

22 137010402Z Nut M12 6
JC
23 258146800 Cover 1
124 258/14202 Spacer 1
25 821/00004 Clamp pipe 1
26 134010403Z Nut 1
27 258142200 Bracket hose support 1
28 258/01003 Plate 1
29 821/00039 Clip 1
130 826/00003 Screw 2
31 1416/0003Z Washer spring 4
32 1305/0206Z Bolt 10
33 1358/0201 Z Nut 4
34 911/07100 Pin 2
'See Remark'
35 2
Steer ram see index E
37 911111100 Pin pivot 2
38 1305/0204Z Bolt 3/8" 2
39 257136805 Spacer 0
140 257/36806 Spacer 0
41 1416/0011 Z Washer spring 3/4 8
142 1305/3718Z Bolt 8
143 256100829 Block lower 2
44 256/00828 Block upper 2
45 257/36802 Plate lower 1
46 257/36801 Plate location top 1
47 658/00167 Spacer 1
148 257/36804 Clip 1
Page 9

9802/2550 81-2-2 CHASSIS FRONT/REAR
B
JC
Page 10

Chassis front
258/48300 <M 1
428
Chassis front
258/50300 1
428
Chassis front
258/96200 <M 1
428 COfllfR1tAUI
Chassis front
258178100 <M 428 iompector 1
See Note 1
1 258177400 Chassis front 1
Chassis rear
2 258/49500 1
428
Chassis rear
2 258/95400 <M 1
428 Compecio,
Chassis rear
12 258178000 1
428 Compecior See Note 1
Gear pivot
13 258/02500 <M257789 A 1
Now use 258178700
13 258178700 Gear pivot ring B 1
Kit-seal gear ring
4 990100600 A 1
Use with ;:'1<:VVIIII<1 258102500
Seal
14 258178701 B 1
Use with ",,,,,,,,,,;1 258/18700
15 1305/3724Z Bolt 32
'See Remark'
6 1
SJ",w 111I!d housing
8 106/11402 Lug wire securing U shape 3
18A 256/04300 Pin pivot 2
9 106/11403 Wire retaining 2
B
10 257/00102 Bracket 1
JC
11 1305/3216Z Bolt 2
13 257/40101 Plate cover 1
14 1430/0301 Z Screw self tapping 6
15 143010302Z Screw 5
16 253107202 Clip 3
18 1305/0208Z Bolt 5
19 141010003Z Washer 2
120 134010203Z Nut 6
21 258/14201 Spacer 1
23 1305/3420Z Bolt 1
24 258114202 Spacer 1
25 257/36804 Clip 1
26 134010403Z Nut 1
27 258142200 Bracket hose support 1
128 258/01003 Plate 2
29 821/00039 Clip 1
30 826/00003 Screw 2
32 1305/0206Z Bolt 6
33 1358/0201 Z Nut 2
134 911/07100 Pin 2
'See Remark'
35 2
See index H for steer ram
Page 11
37 911/11100 Pin pivot 2

138 1305/0204Z Bolt 3/8" 2
39 257136805 Spacer 2
40 257/36806 Spacer 2
141 1416/0011 Z Washer spring 3/4 8
42 1305/3718Z Bolt 8
43 256100829 Block lower 2
144 256/00828 Block upper 2
45 257/36802 Plate lower 1
46 257/36801 Plate location top 1
147 658/00167 Spacer 1
48 1305/0612Z Bolt 1
149 134010603Z Nut lock 1
50 1305/3416Z Bolt 1/2" x 2.114" long 1
51 257/55301 Clamp 1
52 1411/0005Z Washer 1
53 1305/0408Z Bolt 1/2" x 1.1/4" long 1
54 257/30901 Plate 2
55 134010903Z Nut 1" 3
56 1305/3930 Bolt 3
157 258146800 Cover 1
B
JC
Page 12

9802/2550 81-3-1 CENTRE PIVOT
B
JC

1 257/19501 Pivot casting 1
12 1305/3646 Bolt 4
13 1305/3638 Bolt 4
Page 13
4 1305/3634 Bolt 20
5 1305/3622 Bolt 8
6 1411/0007 Washer 36
8 1450/1001 Nipple Grease 90deg. angle 2
19 568/01001 Bearing 2
10 256/00113 Retainer seal 2
11 256/00107 Seal 'V'ring 2
12 819/00014 Shim 0.005in 0
12 819/00015 Shim 0.01Oin 0
12 819/00016 Shim 0.025in 0
13 256/00105 Spacer 2
14 256/31700 Guard 2
15 256/00103 Ring retaining 2
16 256/00102 Guard 2
17 1305/0106Z Bolt5/16"UNF x 1" long 10
18 256/00101 Seal 'V'ring 2
19 256/00115 Spacer 1
20 911/14600 Pin pivot upper 1
121 1305/3948 Bolt 1
22 911114700 Pin pivot 1
23 1305/3948 Bolt 1
124 823100221 Washer 2
B
JC
Page 14

9802/2550 81-4-1 ARMS, LOADER
B
JC
Page 15

1 257/32500 Arm loader 1
2 258/02800 Lever tipping 1
13 258/02700 Link tipping 1
14 1025/2008 Pin pivot 2
15 809100026 Bush 4
6 990/20800 Seal split 4
7 1305/0608 Bolt 13
8 1416/0010 Washer 13
19 1029/2012 Pin pivot 1
10 202/42900 Superseded Seal split 2
10 KHV0111 o Ring 2
11 809/00042 Bush 2
12 911/08800 Pin pivot 1
13 KHV0111 o Ring 2
14 911/08200 Pin pivot 1
15 808/00106 Bush 2
16 990/44100 Seal 2
17 911/0880 Pin pivot 1
18 808/00105 Bush 2
19 KHV0111 o Ring 2
120 911/08000 Pin pivot 1
21 KHV0111 o Ring 2
B
'See Remark'
22 2
I Bucket
ram see index E
JC
23 911/08100 Pin pivot 2

124 990/20800 Seal split 2
25 911/09800 Pin pivot 2
26 808/00107 Bush 4
27 KHV0111 o Ring 4
128 145010001 Nipple Grease, Straight 1/8 BSP 7
'See Remark'
29 2
I Lift ram see index E
130 911/09400 Pin pivot 2
31 990/20800 Seal split 4
32 1305/3434 Bolt 2
33 134010403 Nut 2
34 1305/3738 Bolt 1
35 134010703 Nut 1
Page 16

9802/2550 81-6-1 FENDERS, TRANSMISSION COVER,

428 COMPACTOR
B
JC
094181
Page 17

1 258/90500 Fender rear LH 1
2 258/89400 Fender rear RH 1
13 258/83500 Cover transmmision L.H 1
14 258/83400 Cover transmmision R.H 1
IS 1411/0003Z Washer medium 8
6 1305/0208Z Bolt 4
7 1305/0306Z Bolt 4
8 1412/0004Z Washer 8
19 258191800 Platform front LH 1
10 258/91300 Platform front RH 1
11 1305/0606Z Bolt 18
12 1411/0007Z Washer 5/8" Medium 24
13 141010007Z Washer 4
14 134010603Z Nut lock 18
15 1305/0610Z Bolt 14
16 258191600 Superseded Step foot 1
16 258/94800 Step foot 1
17 134010203Z Nut 2
18 1305/0612Z Bolt 4
19 257152200 Bracket tank 1
120 257/34000 Bracket 1
21 257/07700 Bolt clamp 1
22 258/89805 Rail hand LH 1
23 258/89806 Rail hand RH 1
B
25 1411/0005Z Washer 2
26 1305/0408Z Bolt 1/2" x 1.1/4" long 2
JC
27 1411/0001 Z Washer 2
128 257101801 Stop cover 2
29 1305/3010 <M Bolt 2
29 1305/0010Z Bolt 2
Page 18

9802/2550 81-9-1 ENGINE COVER/GRILLE, 428

COMPACTOR DAF
B
JC
Page 19

1 258/42600 Bracket 1
2 1305/0408Z Bolt 1/2" x 1.1/4" long 12
14 1411/0005Z Washer 18
15 1305/0410Z Bolt 1/2" x 1.1/2" long 2
Cover engine - left hand
6 258/91100 <M257735 1
I Now use 2"OA'H''1nn
6 258/95500 Cover engine - left hand 1
Cover R.H.
7 258/43500 <M257735 1
I Now use 258143300
7 258/49400 Cover engine - right hand 1
8 134010103Z Nut 5/16" UNF 4
19 1305/3112Z Bolt 4
10 256119400 Catch 2
11 204/56400 Lock 2
12 106/14503 Key 1
13 1425/0006Z Washer Spring 8
14 137010103Z Nut Self Lock M6 8
15 257108500 Hinge cover 1
16 1411/0001 Z Washer 16
17 137010103Z Nut Self Lock M6 16
18 258/24901 Seal hinge 1
19 204/54105 Seal 2
20 256173600 <M257735 Stay 2
121 206/66501 Catch stay 2
22 143010202Z Screw self tapping 8
B
23 1305/0004Z Bolt 36
JC
124 1411/0001 Z Washer 64

25 134010003Z Nut 36
26 258125700 Panel air intake air 2
27 1411/0001 Z Washer 12
28 260100402 Superseded Strut gas 2
28 260100404 Strut Gas 2
29 1305/3938Z Bolt 2
30 1411/0010Z Washer 2
31 134010703Z Nut 2
32 134010203Z Nut 2
33 257/52301 Bracket rear fabrication 2
134 258/89802 Mounting plate-cooler 1
35 258/89803 Mounting plate-cooler 1
36 1305/0206Z Bolt 6
37 1305/3238Z Bolt 2
138 1305/0104Z Bolt 10
39 1416/0005Z Washer spring - 5/16" Zinc plated 10
140 1305/0714Z Bolt 4
141 1411/0008Z Washer 4
42 258192100 Duct rear 1
143 137010402Z Nut M12 4
45 257/42200 Box LH 1
146 257/42300 Box RH 1
47 258/42401 Guard heat hydraulic tank 1
149 256156000 Catch lever 2
Page 20
50 658/00223 Spacer 2
51 141010003Z Washer 6
52 134010202Z Nut 4
53 258100804 Superseded Guard rear casting 1
53 258/92000 >M257796 Counterweight rear 1
54 1305/0205Z Bolt 3
56 210133604 Strut Gas 2
157 258/89811 Bracket 2
58 1305/3116Z Bolt 4
59 655100334 Spacer 8
160 134010103Z Nut 5/16" UNF 4
B
JC
Page 21

9802/255081-10-1 PAINT & TRANSFERS
B
JC
DANGER
Page 22

Paint low gloss yellow 1 Its
4200/3101 0
1 litre
Paint red gloss enamel 1 Its
4200/1904 0
1 litre
Paint black gloss enamel 1 Its
420010504 0
1 litre
Paint low gloss yellow 2.5 Its
2 4200/3102 0
12.Slitres
Paint red gloss enamel 2.5 Its
2 4200/1905 0
12.Slitres
Paint low gloss yellow 5 Its
3 4200/3103 0
Is litres
Paint red gloss enamel 5 Its
3 4200/1906 0
ISlftres
4 817/00155 Superseded Label Diesel 1
14 817/02305 Label Diesel 1
5 817/00156 Superseded Label hydraulic fluid 1
15 817/02306 Label Hydraulic Fluid 1
6 817/00891 Label cold start 1
7 817/00149 Label warning chassis gap 2
8 817/00152 Label drain daily 1
19 817/00266 Plate identification 1
10 817/00150 Superseded Label Transmission filler 1
10 817/02307 Label Trans,Oil Filler 1
11 817/00298 Label instruction,caution (English) 1
12 817/00229 Label drain weekly 3
Label tyre pressure
3 817/00259 1
B
1423
Label tyre pressure
3 817/00260 1
JC
1428
14 817/00281 Label turbocharger INSTRUCTION 1
Label insignia
5 817/00541 2
1423
Label insignia
5 817/00542 2
1428
16 817/00604 Label doze in first gear WARNING 1
17 826/00115 Screw 4
18 817/02308 Label Coolant Filler 1
Page 23

9802/2550 B1-11-1 GUARD, BELLY
B
JC
Page 24

1 258/85500 Guard lift ram LH 1
2 258/85400 Guard lift ram RH 1
13 258/83300 Guard front under side 1
14 1411/0007 Washer 0
15 1305/0612 Bolt 19
6 1305/0610 Bolt 12
7 258189200 Guard propshaft-Ieft hand 1
8 258/89300 Guard propshaft-right hand 1
19 258/80404 Cover front 1
824/50012
I Stril
Sealing
0
120mm Long
12 258/80405 Cover rear 1
13 1315/0508 Bolt M12 x 30mm 2
14 142010009 Washer Plain 2
15 1305/0408 Bolt 14
16 1411/0005 Washer 6
17 258192200 Guard skid rear 1
18 258/90000 Guard skid pan rear 1
Guard skid rear
258/95700 1
I Fitted
if AoldL./, It::has scraper bars
Guard skid pan rear
258/96000 1
Used with two tooth scrapers
19 258/89801 Cover ballast weight 1
120 1305/0207 Bolt 6
21 1412/0003 Washer 5
B
22 1416/0006 Washer 9
Plate access
JC
23 258192201 1
Offside
Plate access
124 258/92202 1
I Nearside
25 150/35200 Superseded Latch 2
25 826/01187 Latch 2
26 826/00316 Screw 4
27 1414/0011 Washer 4
Page 25

9802/2550 B1-11-2 GUARD, BELLY, HINGED
B
JC
4~
5
004041
Page 26

1 258/85500 Guard lift ram LH 1
2 258/85400 Guard lift ram RH 1
13 258/83300 <M Guard front under side 1
13 258177100 Guard under 1
4 1411/0007Z Washer 5/8" Medium 43
5 1305/0612Z Bolt 7
6 1305/0610Z Bolt 12
7 258189200 <M Guard propshaft-Ieft hand 1
Guard propshaft-Ieft hand
7 258177700 1
I See Note 1
18 258/89300 <M Guard propshaft-right hand 1

Guard propshaft-right hand
18 258177800 1
I See Note 1
19 258/80404 <M Cover front 1

Cover front
19 258/89812 1
I See Note 1
IStrip Sealing
824/50012 <M 0
14 x120mm lengths
12 258/80405 <M Cover rear 1
Cover rear
2 258/89813 1
I See Note 1
13 1315/0508Z Setscrew M12 X 30 2
14 142010009Z <M Washer Plain 2
Washer Plain
4 142010009Z 8
I See Note 1
15 1305/0408Z <M Bolt 1/2" x 1.1/4" long 8

B
Setscrew M12 X 30
5 1315/0508Z 8
I See Note 1
JC
16 1411/0005Z <M Washer 12

Washer
6 1411/0005Z 6
I See Note 1
Washer plain 1/2" X 41mm 00
1412/0005Z 6
I See Note 1
17 258195200 <M Guard front skidpan 1
17 258179100 >M Guard front skidpan 1
Guard skidpan
7 258176800 1
I Use with axles 10.1904700& 101904800
17A :258/79000 >M257779 Door access 1
17B :258/78900 >M257779 Latch 1
17e :1305/0716Z >M257779 Bolt 1
17D :141010008Z Washer 1
18 258/89807 Plate swivel 2
19 1305/3616Z Bolt 2
20 1425/0011 Z Washer spring M16 2
Bar
21 258189810 1
I Stored in tool kit for use with tommy bar
22 258/89808 Bar hinged underguard 1
23 826/00881 Bolt special 4
24 1425/0011 Z Washer spring M16 4
25 2102/0613 Pin tension 4
26 258/95300 Guard skid pan rear 1
26 258177000 Guard skidpan, rear 1
Guard skid pan rear
26 258/96000 1
I Use when scraper bars are fitted
27 258/89809 Bar hinged underguard 1

128 1305/0606Z Bolt 6
Page 27
29 258/89801 Cover ballast weight 1

130 1305/0208Z Bolt 8
Bar stop
32 258195401 1
1 Items on chassis
Nut
33 258/95402 2
to chassis
34 1412/0003Z Washer 7
B
JC
Page 28

9802/2550 81-12-1 COUNTERWEIGHT, WITH TOW

HITCH
B
JC
Page 29

Counterweight & tow hitch with ballast
257/18701 P 1
1423 & 428 STD
Counterweight Q build
12 257/43901 1
1428 Compactor
13 1305/3932Z Bolt 4
4 823100343 Washer 4
15 257/49100 Superseded Pin towing 1
5 258/99300 Pin towing 1
Pin towing
5 258/99300 1
1428C
B
JC
Page 30

9802/2550 81-14-1 PUMP, DIESEL, REFUELLING,

INSTALLATION, ELECTRIC
B
JC
Page 31

Pump refuelin~
714/05700 Superseded A 1
NLA Use JHHOOO2
1 JHHOO02 Pump refuelling B 1
1 :690010033 Strainer B 1
1 :690010034 Adapter B 2
1 :690010005 Switch box assembly B 1
Kit-repair
12 714/05701 A 1
Contains Impeller
3 1609/0004 <M257778 Adapter 1
3 1609/0004 Adapter 2
14 658100729 Pipe stub 1
14A 258178600 >M257779 Valve ball 1
5 2201/0006 Clip Jubilee, 17/32mm 3
Hose suction
6 647/01723 0
200mm Long
7 649/07500 Hose 1
8 1305/0208 Bolt 2
9 141010003 Washer 2
10 134010203 Nut 2
11 258187400 Pipe 1
12 701/01200 Switch 1
13 720100029 Bulb 24v 1.2W 1
14 150/60700 Plate switch 1
15 143010201 Screw self tapping 2
16 706133200 Harness 1
16A 716/09600 Holder fuse 1
B
16B 716/09601 Fuse 16amp red 1

17 136010206 Bolt 1
JC
18 1414/0011 Washer 1
19 1411/0001 Washer 1
120 1358/0203 Nut 1
PI refuelling
21 258139800 1
Siendera
Pipe refueling
121 258/89000 1
Cotnpecio,
22 258/87303 Strip mounting 1
23 206/66501 Catch stay 1
124 136010604 Bolt 4
25 1358/0601 Nut 4
26 1414/0007 Washer 4
27 258187302 Bar retaining 1
28 648/02416 Hose 1
29 258/87301 Bar location 1
130 106196001 Superseded Clip cable 1
30 262/00908 Clip wire 1
131 716/02500 Relay mini, 24V 1
Page 32

9802/2550 B1-15-1 SCRAPER BAR
B
JC
Page 33

Mounting scraper bar
258/92700 1
14 Tooth right hand
1 258/93400 Mounting scraper bar 2 tooth 1
A 258/93000 1
14tooth left hand
1A 258/93200 Mounting scraper bar 2 tooth 1
2 258/92801 Mounting tooth plate 16
13 258/92802 Spacer 32
4 258/92803 Tooth 32
Is 1305/3726 Bolt 108
6 134010703 Nut 12
7 134010701 Nut 96
8 258192400 1
14Tooth per side
8 258/93300 Mounting scraper bar 2 tooth per side 1
19 1305/3936 Bolt 4
10 823100343 Washer 4
11 1305/3922 Bolt 2
12 134010903 Nut 2
13 258/87901 Spacer 2
B
JC
Page 34

9802/2550 81-16-1 REMOTE GREASING
B
JC
037300

'See Remark'
1
See index H steering rams
2 109/11601 Adapter 3
3
Page 35
629/03100 Hose 2
14 200104604 Adaptor Grease 2
Is 1450/0001 Nipple Grease, Straight 1/8 BSP 2
'See Remark'
6 1
See index F - beanng block
7 1403/0001 Washer aluminium 3
18 629103100 Hose 1
19 200104604 Adaptor Grease 1
10 1450/0001 Nipple Grease, Straight 1/8 BSP 1
11 252104309 Clip 2
12 136010208Z Bolt 2
14 1358/0201 Z Nut 4
B
JC
Page 36

9802/2550 \ B BODYWORK,CAB,lOADER END REFURBISHMENTS \ B02 CAB
9802/2550 B2-1-1 CAB
B
JC
Page 37

Cab assembly
258/40500 <M 1
I Standard & Luxury
1 258/48400 <M257752 Cab assembly 1

1 258/95100 Cab assembly 1
258/38200 <M257752 Cab "''''''''''" IUIY 1

I Luxury/filtered air
1 258/50100 Cab assembly 1

12 :258/40200 <M Base cab 1
2 :258/48800 <M257752 Base cab 1
2 258/95000 Base cab 1
13 :258/37800 <M257752 Roof cab 1
3 258/94900 Roof cab 1
14 :1305/0003Z Screw 1/4 UNF x .625 18
5 :1411/0001 Z Washer 8
6 :134010003Z Nut 8
7 :1305/0712Z Bolt 4
18 :1416/0011 Z Washer spring 3/4 4
Fluid Locking
9 :4101/0200 Superseded 0
I Blue
9 4101/0202 Sealant Locking 0
10 :257/28902 Plate cover RH 1
11 :257/28901 Plate cover LH 1
12 :143010002Z Screw self tapping 6
13 :258/18101 Plate reinforcing R.H 1
14 :258/18102 Plate reinforcing L.H 1
15 :826/00470 Stud 2
B
16 :1416/0008Z Washer spring 2

17 :1411/0005Z Washer 2
JC
18 :134010401Z Nut 2
121 :252/03201 Cap fuel filler 1
21 256140300 Cap lockable 1
121A 256/40301 Key 1
22 :256/35702 Superseded Filter fuel 1
22 :258/37701 Filter fuel 1
23 :256/35701 Plate striker 2
24 :826/00088 Screw 4
25 :1305/0205Z Bolt 2
26 :1411/0003Z Washer medium 2
Door cab RH
28 :258/29200 <M 1
I Used with check strap - item 43
Door right hand cab
28 :258/48600 1
I Used with gas strut item 43A
29 :258/35200 Hinge top RH 1
130 :258/35400 Hinge bottom RH 1
130A :990/67400 Kit-hinge pin 1
Door cab LH
31 :258/29100 <M 1
I Used with check strap - item 43
Door cab, left hand
131 258148500 1
I Used with gas strut item 43A
32 :258/35100 Hinge top LH 1
33 :258/35300 Hinge bottom LH 1
33A :990/67400 Kit-hinge pin 1
34 :256/40200 Lock door plus catch 1
Page 38
35 :256/40100 Lock 1
136 :258/36000 Superseded Handle exterior R.H 1
36 258148700 <M Handle exterior R.H 2
36 258/51500 Handle exterior R.H 2
136A ::106/14503 Key 2
37 :826/00570 Screw M5X20 CSK 4
38 :137010003Z Lock Nut M5 4
39 :258/36100 <M Handle exterior L.H 1
39 258151600 Handle exterior L.H 2
139A ::106/14503 Key 2
140 270/58900 Superseded Handle 2
40 106/18600 Handle internal 2
Handle interior
40 270/51700 2
I See Note 1
41 :258/28801 Plate clamp 4
142 :1305/0005Z Bolt 8
43 :258/29701 Strap check 2
143A 120192806 Strut gas 2
144 :258/28802 Plate 2
45 :256/76301 Strip backing 2
146 :256/77204 Plate extension 2
147 :256/77203 Plate extension 3
48 258129800 Stay assembly door 2
148A 814/00144 Spring Tension 1
149 1305/0104Z <M Bolt 4
49 1305/0106Z Bolt5/16"UNF x 1" long 4
B
50 1411/0002Z Washer 4
JC
52 926/02101 Strip rubber 2

53 260/27600 Gauge 1
53A 260/22202 Kit-seal 1
54 824/50017 Beading Rubber 0
55 252/11611 Spacer 5
56 1305/0006Z Bolt 4
58 1305/3830Z Bolt 4
59 2410/1103 Grommet Blind,Hole Dia 9.5mm Panel Thikness 2-3mm 1
160 1412/0001 Z Washer 1/4" Large 9
62 255/34501 Plate support 1
63 258/48401 Bracket 2
164 255/34504 Spacer 2
Bolt
65 826/00450 2
I not iIIU"'''dt'''U fitted in handle shaft
Page 39

9802/2550 B2-2-1 CAB GLAZING
B
JC
Page 40

1 N.S.P. None serviced part 1
'See Remark'
2 .. 1
Cab see index B2
3 :827/50046 Windscreen standard 1
Windscreen optional
3 :827/60035 1
Toughened
Windscreen optional
3 827130095 1
Tinted
4 :827/60037 Glass door 2
14 827130097 Glass door, optional 2
Glass sliding R.H optional
14A 927/12300 1
Optional
14A 927/13600 Glass sliding R.H tinted optional 1
4B 995172200 Glass sliding LH 1
4B 927/15300 Glass sliding door L.H tinted 1
5 :827/60036 Glass rear 2
15 827130096 Glass rear tinted optional 2
Glass rear with wiper hole
15 827/20123 2
Used with window mounted wipers
Glass rear with wiper holes
15 827/30132 2
Used with window mounted wiper.tinted
6 :824/00017 Glazing seal metres 0
7 :824/00006 Strip filler 0
8 107/87601 Bracket 2
9 255/28200 Mirror 2
Mirror assembly
19 995171901 1
CUII'IJClV'Ur mirror head
B
19A :255/28201 Mirror glass 1

10 1305/0008 Bolt 7
JC
11 1412/0001 Washer 4
12 824150018 Strip Sealing 4
13 1305/0006 Bolt 5
14 1416/0004 Washer 5
15 252111611 Spacer 5
Beading Rubber
6 824/50017 0
I Approx
8 metres
Page 41

9802/2550 B2-3-1 SOUNDPROOFING, CAB
B
JC

'See Remark'
1
Cab see index B2
2 258/22900 <M lining roof 1
Page 42
Lining roof
2 258/50600 1
1423 428 Std & 428C Luxury
roof
2 258/50900 1
4?V4?R lux & 423 428 428C filtered air
3 256176710 Base cab back 1
14 256176701 Panel PH 1
5 256176702 Panel LH 1
6 256176712 Panel RH 1
7 256176713 Panel LH 1
18 256176706 Door RH 1
9 256176707 DoorLH 1
10 256176708 Superseded Mat floor 1
10 258/97100 Mat floor 1
11 258/24701 Mat seat box 1
12 4103/1100 Superseded Adhesive 0
12 4103/1126 Adhesive 0
13 256176711 Plate mat retaining 1
14 1430/1206 Screw 4
15 823100023 Washer 4
16 256177213 Mat bulkhead 1
17 926/02901 Block foam 5
18 G46/6 Rivet pop 10
19 255/34702 Plate cover 1
120 255/34704 Panel door RH 1
21 255/34703 Panel door LH 1
22 255/34701 Superseded Panel side 1
22 258/97200 Panel side 1
B
JC
Page 43

9802/2550 82-4-1 SEAT
B
JC
D77891
Page 44

Seat Bostrom 301 E
257/52600 Superseded 1
I Assy
Seat Bostrom Vista 301 E
40/202100 <M257771 1
I Brown
1 40/204500 Seat Bostrom Vista 301 E grey cloth trim 1
Seat Bostrom 301 K
I Assy
Seat Bostrom 301 K
40/201500 <M257771 1
I Brown
Seat Fabric,suspension Bostrom Viking 301 K
40/203400 1
Grey
12 :40/201100 Superseded Slide 1
2 :40/203408 Adjuster assembly 1
3 1381/3104 <M257771 Screw cap 4
13 1381/3114 Capscrew 4
Armrest kit 301 K
14 40/201900 <M257771
(NOW USE 401901900)
1
4 40/901900 Armrest 1
Kit-headrest 301 K
IS 40/201800 <M257771
I Brown 1
Is 40/901800 Seat headrest kit 1

6 829/00273 >M257772 Spacer 4
Seat suspension
7 40/205100 1
Sales special
18 :40/205101 Valve air 1
9 401201502 Damper 1
B
JC
Page 45

9802/2550 B2-5-1 CAB, FILTERED AIR
B
JC
051332

'See Remark'
1
I Cab see index B2
2 714/02200 Filter motorised air 2

12A
Page 46
257/25501 Motor 24v 1

2B :714/02201 Cover dome 1
Element
13 :714/02101 1
10.1 Micron filter
Element
13 :252/32501 1
Standard filter
14 701101300 Switch 1
IS 706/07900 Harness fan 1
6 1305/0104 Bolt 8
7 1416/0005 Washer 1
8 134010101 Nut 1
19 258123200 Lining roof 1
B
JC
Page 47

9802/2550 82-6-1 TOOL KIT, STANDARD
B
JC
Page 48

Tool kit
915/08400 1
1423
Tool kit
915/08500 1
1428
12 :825/99808 Screwdriver 1
3 :825/99821 Spanner adjustable 10in. 1
3 :825/99807 Spanner adjustable 18in. 1
14 :254/05503 Adapter valve 1
Spanner wheel
5 :825/99919 1
423
Spanner wheel
5 :825/99923 1
428
6 :825/99902 Bar tommy 1
7 :915/07300 Superseded Gun grease 1
7 :992/11300 Tool grease gun 1
18 :825/99838 Tool hammer sledge 1
9 :825/99841 Key carriage long 1
10 :4003/1202 Grease JCB special MPL 400gm cartridge 1
11 :825199837 Bag tool 1
B
JC
Page 49

9802/2550 82-7-1 TOOL KIT, SUPPLEMENTARY
B
JC

1 915/05800 Kit-tool 1
12 :825/99817 Bag tool 1
13 :915/03600 Gauge tyre pressure 1
Page 50
Allen
4 :825/00505 1
19116in.AIF
Spanner plug
15 :825/99910 1
112in.Sq
6 :825/00001
I ~p.a_nnl 5/16"x11/16"in NF
1
15116in.AIF x 11132in.AIF OOE
7 :825/00002
I ~pa_nnl 7/16" x 1/2" NF
1
7116in.AIF x 112in.AIF OO.E
:825/00004
I ~p.a_nnlDOE 9/16" x 5/8" A/F
1
18 19116in.AIF x 518in.AIF OOE
Spanner 11/16" x 314"NF D.O.E.
19 :825/00005 1
11116in.AlF x 314in.AIF Oo.E
Spanner D.O.E. 1" x 1.1/8" NF
:825/00006 1
1in.AlF x 1.118in.AlF OOE
Spanner
1 :825/00008 1
1.114in.AIF x 1.318in.AIF Oo.E
Spanner S.O.E. 1.1/2in. NF
2 :825/00103 1
1.112in.AIF S.O.E
13 :990/20700 Seal split 2
Seal split
:990/20800 2
I Not iIIU::;UcHf::U
Seal split
5 :202/42900 Superseded 2
I Not illustrated
15 :KHV0111 o Ring 2
16 :990/44100 Seal 2
17 :825/99809 Tool hammer sledge 1
18 :825/99805 Tool pliers 7 in. long 1
Tool repair
9 :252/14401 1
Tyre Valve
Allen
B
120 :825/00507 1
114in.AIF
JC
f<.eyAllen 3/8in NF
21 :825/00508 1
1318in.AIF
Allen
22 :825/00501 1
lIBin.AlF
Spanner drain plug
23 :825199914 1
718in.Sq
Spanner 1.7/8in AF
24 :825/00105 1
1. 718in.AIF S.O.E
25 :825/00109 1
I ~jJt~~~.AlF S.O.E
26 :825/00108 ~~~~i~e~hit S 0 E 1
Spanner
27 :825/00110 1
1.314in.AIF S.OE
Page 51

9802/2550 \ C ElECTRICS-MACHINE CAB & ENGINE \ C01 ElECTRICS,MAIN & CAB
9802/2550 C1-1-1 ELECTRICAL LAYOUT
B
JC
Page 52

1 706/41700 Superseded Harness front rear 1
1 706/56700 Harness main 1
12 'See Remark' 1
13 826/00473 Bolt M10 x 45mm 3
4 1425/0008Z Spring Washer M10 3
5 1370/0301 Nut 3
6 647102504 Tube PVC 1
7 256/54308 Clip 2
18 826/00120 Screw 7
9 141010001 Washer 6
10 256179100 Plate panel base R.H 1
11 256179200 Plate panel base L.H 1
12 826/00021 Nut 'U' 2
13 1414/0011 Z Washer plain 7
14 826100023 Screw spire 2
15 1305/0204 Bolt 2
16 1416/0006 Washer 2
17 255113302 Bracket 2
18 256/53406 Clamp harness 2
19 134010003 Nut 2
120 134010001 Nut 7
21 1416/0004 Washer 3
22 256100605 Clip 'P' 1
23 2201/0010 Clip jubilee 1
24 647100513 Pipe brake feed 1
B
25 701/00400 Switch pressure air 2

26 816/00261 Adapter 2
JC
27 701/00300 Switch stop light 2

128 204/07007 Tie cable - 100mm Long 35
29 200177109 Tie Cable L=272mm x W=7.6mm 6
30 710100300 Sender temperature 1
131 257/00602 Clip 1
32 647/02201 Tube PVC 4
33 701/00500 Switch vacuum sensor 1
134 816/00401 Elbow 1
35 256/27500 Pipe feed 1
36 716/05000 Sender temperature 1
Switch pressure
37 701/03100 2
I reverse alarm
138 816/25010 Adapter 2
39 704/04800 Horn 24V 1
Horn
39 704/01300 1
1428C
40 136010004 Bolt 2
141 1358/0003 Nut 2
142 256180702 Housing pin 5-way 2
43 256/80703 Gaiter insulating 2
144 257/53000 Cover protection glow plug 1
45 1315/0305Z Setscrew 2
146 1425/0007 Washer 2
47 706132000 Harness extension 2
Page 53

9802/2550 C1-1-2 ELECTRICAL LAYOUT
B
JC
Page 54

1 706/56700 Harness main 1
Harness main
706178700 >M257761 1
1428C
Panel instrument
12 258/48100 1
I Metal
3 647/02504 Tube PVC 1
4 1340/0001 Nut 11
5 1416/0004 Washer 7
6 1305/0106Z Bolt5/16"UNF x 1" long 4
7 141610005 Washer 4
18 256154308 Clip 2
9 826/00120 Screw 2
10 141010001Z Washer Plain 6
12 258/42101 Plate front L.H 1
13 258/42102 Plate front R.H 1
14 256/54306 Clamp harness 2
15 134010003 Nut 2
16 256100605 Clip 'P' 1
17 204/07007 Tie cable - 100mm Long 35
18 701/00300 Switch stop light 2
19 701/00400 Switch pressure air 2
120 816/00261 Adapter 2
21 816/60094 Adapter 90 Degree 2
22 647/03302 Tube air gauge 2
23 704/04800 Horn 24V 1
B
24 136010004 Bolt 2
JC
25 1358/0003 Nut 2
26 706143700 Harness 2
27 2410/1211 Grommet 6
128 134010104 Nut 2
29 835/00015 Plug 2
30 141010002 Washer 2
131 700/10300 Body 2
Light unit front
32 700/12800 2
See index
33 041800297 Switch transmission pressure 1
34 816/55023 Elbow 1
35 256/27500 Pipe feed 1
Switch pressure
136 701/03100 2
'i'bv""",,,, warning
Adapter
37 816/25010 2
423 only
138 256/54307 Clip P 1
39 647/01302 Clip cover 1
140 257/00602 Clip 1
141 647/02201 Tube PVC 1
42 716/04200 Superseded Switch temperature transmission oil 1
142 M.S.S Multi Supersession 1
142 :701/34600 Switch temperature transmission oil 1
42 :718/40700 Harness connector 1
142 :718/41800 Harness link 1
Sender water temperature
143 716104500 1
Trans. ,~.
144 703/05800 Reflector red 2
Page 55
45 143010102 Screw 2
146 255/13301 Bracket reflector mtg 2
47 701/00500 Switch vacuum sensor 1
48 252/11601 <M257760 Clip 3
149 828/00144 Grommet 2
50 826/00246 Screw 4
51 826/00809 Nut fastener 4
52 826/00145 Screw 4
53 647/01301 Clip cover 4
Sender temperature
155 716/05000 1
I For oil & water
switches see K7-4-1
56 1305/0206Z Bolt 1
57 1416/0006 Washer 2
58 826100287 Bolt 4
59 256/80702 Housing pin 5-way 2
160 256/80703 Gaiter insulating 2
Cover protection glow plug
161 257/53000 1
1423 only
62 1315/0405Z Setscrew M10 x 20mm 2
64 241010009 Grommet 2
65 706132000 <M257760 Harness extension 1
Bolt M8 x 55
66 1315/3313Z >M257761 1
1428C
Spacer
167 258/05309 >M257761 3
428C
B
Clamp base
168 821/00181 >M257761 1
428C
JC
Insert clamp
169 821/00182 >M257761 3
1428C
170 821/00180 >M257761 Clamp top 3
Bolt
171 1305/4730Z >M257761 1
1428c
Spacer
72 655/00259 >M257761 1
428C
Clamp Top 25mm Wide
73 821/00186 >M257761 1
428C
Clamp Base 25mm Wide
74 821/00187 >M257761 1
428C
Insert Clamp
75 821/00188 >M257761 1
1428C
Page 56

9802/2550 C1-2-1 INSTRUMENT PANEL
B
JC
Page 57

1 258/36800 Superseded Panel 1
1 258/27800 Panel 1
12 700107500 Light warning red 3
12 :700/07501 Lens 1
Bulb
3 720/20028 3
I 24V-2W
14 710/16400 1
I ~i~~ressure
15 252/13701 Olive 2
6 826/00173 Nut 2
7 647/00500 Superseded Tube nylon 2.38 rnrn bore 0
7 647/00528 Tube 10 rnetres 1
18 256/05704 Bracket 1
19 701/01300 Superseded Switch 2
9 M.S.S Multi Supersession 2
19 :701/01300A Switch 2
Lead fly 4rnrn Pozilock & fuseblade
19 :993/57700 10
15 off per switch
10 701/04100 Switch 1
Bulb
1 720120028 1
I 24V-2W
Switch
2 701/01800 1
IfI,/orkingUghts
Switch
2A 701/01200 1
I Illuminated
Bulb 24v 1.2W
2B 720100029 1
124V
B
13 710/16500 Gauge 1
14 106/65306 Washer leather 1
JC
15 716/04900 Relay heavy duty 1

16 816/00088 Adapter fir tree gauge end 3
17 200/54909 Nut 1/8"BSPT 6
18 816/00089 Adapter fir tree 2
19 1418/0007 Washer 2
19 704103800 Gauge Water ternp Cornpactor 1
21 704/00200 Superseded Gauge 1
121 704/05400 Gauge water ternperature 1
22 700107700 Light warning indicators 1
22 :700/07701 Lens 1
Bulb
23 720/20028 1
I 24V-2W
124 828/00092 Grornrnet 1
25 700107800 Light warning white 1
25 :700/07801 Lens 1
Bulb
26 720/20028 1
I 24V-2W
27 700107600 Light warning blue 1
27 :700/07601 Lens 1
Bulb
28 720/20028 1
I 24V-2W
29 701/05000 Switch hazard warning 1
Bulb
30 720120015 1
I 24V-36W
131A 823/00319 Washer 423 1
32 701/02600 Switch ignition 1
Page 58
33 :37H1548 Superseded Key 2

33 988/00177 Key 2
34 :826/00270 Nut 1
35 :256/05708 Cap Splash 1
136 716100700 Resistor 1
37 826/00305 Clip 1
38 1430/0205 Screw self tapping 1
39 257108602 Clip 2
40 143010101 Screw No.6x3/8" posiflange self tapping 8
41 700107400 Light warning amber 2
141 700/07401 Light warning amber 1
Bulb
142 720120028 2
I 24V-2W
43 1414/0011 Washer 3
44 716100900 Relay Flasher unit 1
45 256177601 Bracket relay 1
46 143010302 Screw No.10 x 1/2" long 2
47 826/00021 Nut 'U' 7
148 143010301 Screw Self tapping 5
49 704100600 Alarm 24V 1
50 826/00048 Screw 2
51 1358/0203 Nut 2
52 716100500 Box fuse 2
53 :703/07802 Fuse 8 amp 6
54 106/09103 Bracket 2
155 826/00023 Screw spire 4
B
56 716/01600 Diode 2
57 816/00401 Elbow 1
JC
58 706/42200 Harness panel 1

58 :706/42300 Harness panel without bulbs 1
Bulb 24v 3w capless
58A :720120031 1
I 24V-3W
Bulb
588 ::720/20028 4
I 24V-2W
59 256/63701 Guard resistor 1
160 704/02900 Meter Hour 1
161 716/02500 Relay mini, 24V 2
Page 59

9802/2550 C1-2-2 INSTRUMENT PANEL
B
JC
1
~S3
Page 60

Panel instrument
258/48100 1
I Metal
3 700107501 Lens 1
14 720120028 Bulb 1
5 704/06900 Gauge air pressure 1
6 816/60130 Olive 2
7 816/60129 Nut backing 2
18 720120031 Bulb 24v 3w capless 14
9 647/00500 Superseded Tube nylon 2.38 mm bore 0
19 647/00528 Tube 10 metres 1
19 647/03300 Superseded Tube Roll 3.97mm bore 0
9 647/03304 Tube roll 3.97 mm bore 1
10 701/07500 Switch hazard warning 1
11 720100029 Bulb 24v 1.2W 6
12 701/08600 Switch work light 2
Switch work light
2 701/17400 >M257761 2
1428c
3 704/07500 Superseded
I Gauge trans-oil pressure
1
4 ?R14?R(";
13 704/08700 Gauge pressure 1

Gauge pressure
3 704/08700 1
1423snubberfitted
14 816/00089 Adapter fir tree 1
15 200/54909 Nut 1/8"BSPT 1
16 704/05500 <M524708 Gauge tic oil temperature 1
B
16 704/16200 Gauge transmission temp 24 volt 1

16A 716/04500 Sender water temperature 1
JC
17 704/05400 Gauge water temperature 1

17A 716/05000 Sender temperature 1
18 701/07400 Switch fog light 1
19 704/06300 Superseded Meter hour 1
19 704/23800 Meter hour 1
20 703/07200 Switch Test button 1
121 256/05709 Cover rubber 1
22 701/08300 Switch parking light 1
23 701/07600 Switch slow fan 1
124 701/07900 Switch fast fan 1
25 701/08700 Switch head light 1
26 701/02600 Switch ignition 1
27 826/00270 Nut 1
128 256/05708 Cap Splash 1
29 37H1548 Superseded Key 1
29 988/00177 Key 1
130 826/00708 Screw 4
31 700108100 Cluster light 1
32 813/00300 Gasket 2
33 700107900 Cluster light 1
34 826/00792 Screw 2
35 137010102Z Nut 2
36 716/05600 Cover fuse 2
37 716/05705 Fuse 10 amp 9
138 716/05703 Fuse 5 Amp 3
39 716/05300 Superseded Relay hazard 2
Page 61
39 716/22200 Relay hazard 1

140 136010204 Screw 4
41 1358/0201 Nut 8
42 1416/0003 Washer 4
mini,24V
143 716102500
1
Rev clutcn/rev light relay
2
Relay heavy duty

44 716/04900 1
G/owp/ug
45 716/05101 <M257761 Bracket 1
Bracket mounting
45 262/29002 1
1428c
146 826/00048 Screw 1
48 1358/0203 Nut 1
149 704100600 Alarm 24V 1
50 716/00102 Resistor 1
51 826/00274 Clip 1
52 143010105 Screw 1
53 716/01600 Diode 2
54 716/05900 Diode block 1
Harness panel
155 706/59000 <M257760 1
1428conly
Harness panel
55 706178600 1
1428Conly
Grommet blind
56 828/00167 4
1428c
only
57 647/03104 Hose 0
B
JC
Page 62

9802/2550 C1-3-1 HEATER, INSTALLATION
B
JC
Page 63

1 258/17300 Heater 1
2 :150/30801 Radiator cab heater 1
13 :258/19700 Blower assembly 1
14 :258/19600 Motor fan 1
Hose 50mm OlD x 44mm
15 649105400 1
1150mmLong
Hose 50mm OlD x 44mm
6 649/05400 1
740mmLong
7 150/30701 Nozzle demister 2
8 826/00503 Clip 'P' 5
19 136010204Z Screw 8
11 1430/0202 Screw No 8x1/2" 4
12 910/14500 Cable control 1
Ratchet cable control
3 :910/14101 1
INLA
Knob
:910/14102 1
INLA
15 143010302 Screw No.10 x 1/2" long 4
16 256178900 Housing heater 1
Strip foam
256175504 1
Standard only
Plate blanking
256177301 <M 1
I Recirculeiory Heater only
18 258/27401 Plate blanking 1
19 826/00023 Screw spire 4
20 826/00021 Nut 'U' 4
B
121 253/07202 Clip 1

JC
22 241010004 Grommet 1
23 2201/0006 Clip Jubilee, 17/32mm 4
Hose
24 648/02405 1
I 260mmLong
RUBBER HOSE ID19.05m RUBBER HOSE ID19.05m
25 648/02406 1
I 240mmLong
26 256175503 Valve 1
27 821/00004 Superseded Clamp pipe 4
27 257/55301 Clamp 1
28 658/00243 Superseded Spacer 4
128 658/00167 Spacer 1
29 1416/0008 Washer Spring 1
30 1305/3418 Superseded Bolt 1
130 1305/0414 Bolt 1
31 256176800 Adapter elbow 1
Cover spiral sheathing
32 256/13200 2
1350mm.Long
33 256/13200 1
1100mm Long
34 816/60102 Adapter elbow 1
35 2201/0005 Clip Worm Drive 4
136 256113200 1
I 590mmLong
37 257/00601 Tie Cable 4
38 257/44700 Trunnion with screw 1
39 G16/6 Superseded Rivet pop 4
40 257/08602 Clip 2
Page 64
41 816/00474 Adapter 1
Hose
42 648/01900 2
15060mmLong-4236113mm.Lnl1g-42R
143 256177304 Bracket nozzle 4
144 258/98100 Plate fluid deflector 1
B
JC
Page 65

9802/2550 C1-5-1 SWITCH, ISOLATING, BATTERY
B
JC
16
Page 66

1 707/05100 Superseded Battery wet charge 655 2
1 729110655 Battery wet charge 130Ah 2
12 106/81400 Clamp 2
13 258/41500 <M257676 Carrier Battery 1
3 258/94600 Carrier Battery 1
Is 826/00549 Bolt Swing 4
6 1340/0001 Nut 4
7 1411/0001 Washer 4
8 1340/0203 Nut 1
9 706104700 Superseded Lead connector 1
19 706/56600 Lead battery connection 1
10 706/04600 <M Lead battery 1
Lead battery V.E +
706/66400 1
Battery to starter motor
11 706/36600 <M Lead negative 1
Lead battery
1 706/04600 1
Battery to isolator
12 257/41503 <M Lead starter 1
Lead battery
2 706/66500 1
Isolator to starter motor
13 701/06200 Switch isolating 1
13A 701/06201 Key isolator 1
14 1315/0207Z Screw 2
15 137010103Z Nut Self Lock M6 2
16 204107007 Tie cable - 100mm Long 1
B
JC
Page 67

9802/2550 C1-6-1 ALARM, REVERSE
B
JC
Page 68

1 704/03200 Alarm reverse 1
2 1305/3130 Bolt 2
13 141010002 Washer 2
B
JC
Page 69

9802/2550 C1-9-1 ALARM, AUDIBLE & VISUAL
B
JC
Page 70

1 704/04300 Kit-alarm 1
2 706/37400 Harness front 1
13 200177101 Mounting rubber 6
14 134010203 Nut 12
IS 828/00104 Grommet sleeved 1
6 706/37300 Harness rear 1
7 241010105 Grommet 1
8 706/37500 Lead earth slave box 1
19 706/37600 Lead earth master box 1
10 258/45001 Bracket rear mounting 1
14 706/37800 Wire earth 1
15 706/37900 Wire feed warning light 1
B
JC
Page 71

9802/2550 C1-10-1 MOTOR, WIPER, REAR, SCREEN

WASHER, INSTALLATION
B
JC
Page 72

'See Remark'
1
Cab see index B2
12 714/02700 Motor wiper 2
3 255/20501 Spacer 2
14 707/01700 Lead earth wiper 2
5 706/12800 Harness 1
Arm wiper
6 710106400 2
Bend to suit
7 710106500 Blade dozer wiper 2
8 258/39200 Bottle screen washer 1
19 143010202 Screw No 8x1/2" 2
10 257/50900 Bracket 1
11 826/00279 Clip 4
13 255127003 Jet Screen washer 2
14 647/02000 Superseded Tube 0
14 647/02023 Tube 10 metre 1
15 647/02000 Superseded Tube 0
15 647/02023 Tube 10 metre 1
16 152/30800 Connector 'T' piece 1
17 703/07200 Switch Test button 1
18 706/41100 Harness rear wash 1
19 703/07804 Fuse 16 amp 1
B
JC
Page 73

9802/2550 C1-10-2 MOTOR, WIPER, REAR, SCREEN

WASHER, INSTALLATION
B
JC
094101
Page 74

1 706/53400 Harness 1
Harness
706178900 >M257761 1
428C only
2 255/27003 Jet Screen washer 2
'See Remark'
3 2
See index B for, """ vallt rear window
4 714/05300 Arm wiper 2
5 714/04800 Blade wiper 500mm long 2
6 714/08100 Motor wiper 2
7 703/07804 Fuse 16 amp 1
Fuse 15 Amp
7 716/05706 Superseded 1
ti necessery
7 716/05706A Fuse 15 amp 1
8 258/39200 Bottle screen washer 1
9 143010202 Screw No 8x1/2" 2
10 258/47700 Bracket mounting 1
11 701/11600 Switch washlwipe 1
12 701/10700 Insert washlwipe 1
Tube
190mm/ong
13 647/02023 Tube 10 metre 1
14 152/30800 Connector 'T' piece 1
15 826/00279 Clip 4
Tube
2000mm/ong
17 647/02023 Tube 10 metre 1
B
18 241010009 Grommet 1
JC
Page 75

9802/2550 C1-11-1 MOTOR, WIPER, WINDSCREEN,

INSTALLATION
B
JC

1 714/00200 Motor wiper 1
12 826/00321 Screw 3
Page 76
3 257/11604 <M Link 1

13 258/95900 Link 1
4 257/11602 Clip 2
15 257/11603 Bush 2
6 257/11601 Clip 2
7 714/02900 Housing pivot 1
8 1305/0004Z Bolt 2
19 1411/0001 Z Washer 8
10 826100318 Nut 1
11 714/00300 Arm wiper 1
11A 714/08700 Arm wiper with washer 1
12 714/07800 Blade wiper 1
13 255/26702 Bracket clamp 1
824/50000 Superseded I ~!,"p seal 0

ISOOmm.Long
14 824/50017 Beading Rubber 1
15 1305/0105Z Bolt 1
16 141010002Z Washer 1
17 134010103Z Nut 5/16" UNF 1
18 256/90200 <M Guard wiper motor 1
19 256/80502 <M Cover wiper motor shield 1
19 258/50800 Guard wiper motor 1
B
JC
Page 77

9802/2550 C1-12-1 ELECTRICS, CAB
B
JC
Page 78

1 701/01100 <M Switch Column 1
1 701/05100 Switch column 1
12 257/29201 Cowling 1
13 256/00606 Cap 1
4 1430/1106 Screw 4
5 706125800 <M257753 Harness cab 1
15 706172400 Harness cab 1
Harness cab
15 706179000 >M257761 1
1428C
'See Remark'
6 2
Working light see C2
7 1305/0104 Bolt 2
18 700110400 Light interior 24 volt 1
Bulb 24v 10W
19 :720/20030 2
I 24V-10W
10 255/39601 Bracket 1
11 826/00628 Button 2
12 241010211 Grommet 25.4 panel hole x 19 x 6.5 thkness 1
13 241010011 Grommet 1
14 258/46600 Pump with reservoir 1
15 706/35600 Harness extension 1
16 260/26100 Bracket expansion bottle 1
17 1305/0008 Bolt 2
18 1411/0001 Washer 2
19 258137901 Spacer 2
20 828/00104 Grommet sleeved 2
B
121 534/09703 Valve non-return 1

Tube
JC
I 2690mmLong
22 647/02023 Tube 10 metre 1
23 254/05907 Clip 1
23 821/00221 >M257761 2
1~~8C
24 1430/0301 Screw Self tapping 1
26 2410/0004 Grommet 1
Page 79

9802/2550 \ C ElECTRICS-MACHINE CAB & ENGINE \ C02 ElECTRICS
9802/2550 C2-2-1 LIGHT, WORKING, CAB MOUNTED
B
JC

1 700/10600 light working 2
Bulb 24v 70w H1
2 :720/20040 1
I 24V-70W
3
Page 80
:700/10103 Spring 1
14 :700/10501 Gasket 1
Is :700/10502 Lens reflector 1
6 :N.S.P. None serviced part 1
7 1305/0104 Bolt 2
B
JC
Page 81

9802/2550 C2-2-2 LIGHT, WORKING, CAB MOUNTED
B
JC
1 700
Page 82

1 700/17200 Light assembly working 24V complete with bulb 2
2 :700/17201 Light unit 1
13 :720120032 Bulb H3 24V 70W 1
14 :700/17202 Harness 1
B
JC
Page 83

9802/2550 C2-4-1 GUARDS, LIGHT
B
JC
Page 84

1 257/57100 Rail hand/light guard 1
2 257/57200 Rail hand/light guard 1
13 257/51100 Guard light cab roof 2
14 257/51501 Plate mounting 8
IS 1305/0004 Bolt 16
6 257/57000 Guard light rear 2
7 1410/0001 Washer 16
B
JC
Page 85

9802/2550 \ 0 CONTROLS-MACHINE \ 001 MACHINE CONTROLS
9802/2550 D1-2-1 CONTROL, GEAR CHANGE
B
JC

lever
2 257/09600 1
I Ratio
Page 86
Lever
3 257/09700 1
I Direction
4 920100284 Knob black 2
5 831/00026 Bush 4
6 1412/0005 Washer 4
7 256112900 Pin 1
18 826/00119 Screw 1
19 1416/0003 Washer 1
10 826100119 Screw 3
11 1414/0011 Washer 3
12 256155102 Bracket 1
13 1305/0206 Bolt 1
14 1411/0003 Washer 2
15 1305/0208 Bolt 1
16 1305/0004 Bolt 8
17 1340/0003 Nut 8
19 :828/00079 Superseded Grommet 1
19 :2410/0113 Grommet 15.9mm dia 1
20 913/00501 Clevis 2
121 2101/0204 Pin clevis 3
22 2103/0705 Pin split 3
23 258109900 Bracket 1
124 1340/0002 Nut 2
25 258105306 Rod 1
26 258/05304 Link 2
B
27 1305/3118 Bolt 1
128 2103/0707 Pin split 3
JC
29 1305/4726 Bolt 2
130 141010002 Washer 6
131 258/05303 Bracket 1
32 1305/0208 Bolt 2
33 134010203 Nut 2
34 258105307 Spacer tube 2
35 1305/4714 Bolt 1
136 258105309 Spacer 1
37 258/05310 Plate 1
38 134010103 Nut 1
39 258105308 Spacer 1
40 143010302 Screw No.10 x 1/2" long 4
41 1305/3108 Bolt 2
142 1416/0004 Washer 2
43 257136801 Plate location top 1
143A 257/36802 Plate lower 1
144 252/11601 Clip 1
45 647/02201 Tube PVC 1
146 1305/0406 Bolt 1
147 1411/0005 Washer 1
Page 87

9802/2550 D1-2-2 CONTROL, GEAR CHANGE
B
JC
Page 88

1 910/26500 Cable assembly gear 2500 long 1
2 :910/26502 Lever control head 1
13 :910/26501 Cable 1
14 :910/19501 Gaiter 1
15 :262/04001 Knob control 1
6 :137010102 Nut 1
7 :256171500 Clamp Assembly 1
8 910/26600 Cable assembly Revlfor 2500 long 1
19 :910/19502 Head control 1
10 :262/04001 Knob control 1
11 :910/19501 Gaiter 1
12 :910/26501 Cable 1
13 :256171500 Clamp Assembly 1
14 :137010102 Nut 1
15 141010002 Washer 3
16 2103/0707 Pin split 3
17 2101/0204 Pin clevis 3
18 258105312 Bracket 2
19 258/09900 Bracket 1
120 258/05310 Plate 1
121 258/05307 Spacer tube 2
22 1305/4726 Bolt 2
23 258105309 Spacer 1
124 1305/4714 Bolt 1
25 1305/0108Z Bolt 2
B
26 1416/0005 Washer 2
27 258105304 Link 2
JC
28 258/05308 Spacer 1
29 1305/0210 Bolt 2
130 134010203 Nut 2
31 913/00025 Clevis 1
32 252/11601 Clip 1
33 647/02201 Tube PVC 1
34 1305/0406 Bolt 1
35 1411/0005 Washer 1
37 1305/3132 Bolt 3
138 1411/0002Z Washer 3
39 134010103 Nut 4
40 258/05311 Rod adjuster 2
141 1305/3118 Bolt 1
Page 89

9802/2550 D1-3-1 CONTROL, LINKAGE, 2 SPOOL VALVE
B
JC

'See Remark'
1
Valve block see index E
2 1305/3210 Bolt 2
3
Page 90
134010203 Nut 2
14 270/00612 Coupling rod 4
15 134010202 Nut 6
6 653/00149 Rod control 1
Rod control
6 257/58500 1
On Me's with safety link
18 1305/3210 Bolt 2
9 257109910 Cover controls 1
10 257/09905 Plate cover 1
12 257/09906 Lever 2
13 831/00010 Bush 8
14 679/00009 Spacer 2
15 141010008 Washer 2
16 679/00010 Spacer 2
17 257/09902 Pin pivot 2
18 2203/0027 Circlip 4
19 826/00331 Pin clevis 2
20 826/00333 Clip spring 4
121 824/50016 Strip rubber 0
22 257/09901 Rod control 2
23 141010005 Washer 2
124 257/09903 Cover top 1
25 G96/15 Screw 2
26 257/10100 Lever 1
B
27 257/10000 Lever 1
128 920100284 Knob black 2
JC
29 817/00180 Label 1
130 822/00063 Stud 2
131 822/00062 Stud 2
32 257/09908 Cover rubber 2
33 257/09909 Bush 4
Plate valve mounting
134 257/58301 1
On Me's with safety link
Page 91

9802/2550 D1-4-1 CONTROL, LINKAGE, 3 SPOOL VALVE
B
JC

'See Remark'
1
2 1305/3210 Bolt 3
3
Page 92
134010203 Nut 6
14 270/00612 Coupling rod 6
15 134010202 Nut 12
Rod control
6 257/58500 1
On Mc's with safety link
18 1305/3210 Bolt 3
9 257109910 Cover controls 1
10 257/09905 Plate cover 1
12 257/09906 Lever 3
13 831/00010 Bush 12
14 679/00009 Spacer 4
15 141010008 Washer 4
16 679/00010 Spacer 4
17 257/09902 Pin pivot 2
18 2203/0027 Circlip 4
19 826/00331 Pin clevis 3
20 826/00333 Clip spring 6
121 824/50016 Strip rubber 0
22 257/09901 Rod control 3
23 141010005 Washer 3
124 257/09903 Cover top 1
25 G96/15 Screw 2
Lever
26 257/10100 1
I Arms
B
Lever
27 257/10000 1
I Bucket
JC
Lever
128 257/12700 1
IJaw
29 920100284 Knob black 3
30 817/00180 Label 1
131 822/00063 Stud 2
32 822/00062 Stud 2
33 257/09908 Cover rubber 3
134 257/09909 Bush 4
35 257/58301 Plate valve mounting 1
Page 93

9802/2550 D1-5-1 CONTROL, LINKAGE, VALVE, LIFT

ARM SAFETY MECHANISM
B
JC

1 258/30700 lever 1
12 258/23901 Plate base 1
Page 94
'See Remark'
3 1
Selector valve
4 1305/3016 Bolt 4
5 1412/0001 Washer 4
6 134010004 Nut 4
'See Remark'
7 1
Valve block linkage see index D
B
JC
Page 95

9802/2550 D1-6-1 INSTALLATION, SHOVEL RESET
B
JC

'See Remark'
1
See index E3
2 256/61001 Bar slide 1
3
Page 96
826/00350 Bolt 1
14 257/27502 Spacer 1
Is 257/23708 Pad 2
6 257/23706 Block 2
7 1305/3216Z Bolt 2
9 1411/0002Z Washer 1
10 134010204Z Nut philidas thin 2
11 1305/0207Z Bolt 2
12 1305/0204Z Bolt 3/8" 1
14 701101400 Switch limit plus arm 1
15 257/23707 Plate clamp 1
16 257/27505 Plate trigger 1
17 257/27503 Guard 1
19 1305/0204Z Bolt 3/8" 1
20 136010211Z Bolt 2
23 200177109 Tie Cable L=272mm x W=7.6mm 9
124 706/10400 Harness 1
Harness link
124 706/98600 >M257772 1
1428C
25 255/14602 Connector 1
26 255/14601 Pipe flexible 1
B
27 1406/0018 Washer Bonded 1

128 647101301 Clip cover 2
JC
Page 97

9802/2550 \ E HYDRAULICS \ E01 HOSE/PIPEWORK & FilTERS
9802/2550 E1-3-1 HOSE & PIPEWORK, MAIN

HYDRAULIC
B
JC
076121
Page 98

'See Remark'
1
Hydraulic tank see index E
'See Remark'
12 2
I Filters
see index E
13 2201/0014 Clip Worm Drive 3
Hose
14 648101500 0
152mm Long
'See Remark'
5 1
I Pump main hydraulics see index E
6 639/00500 Hose 1
7 258/42800 Pipe main return 1
18 617/21300 Hose 1
19 258/18800 Pipe 1
'See Remark'
1
Cable hanger see index B
11 615/20100 Hose 1
12 816/00196 Cap blanking 3/4"BSP steel 1
13 618/20200 Hose 2
13A :2401/0022 o Ring 2
4 256/13200 0
13000mm Long
15 933/05100 Pipe 1
16 2401/0210 o Ring 1
17 1416/0006 Washer 4
18 1305/1708 Bolt 3/8"UNC x 1-1/4" 4
19 933/04800 Pipe control valve return 1
20 1416/0007 Superseded Washer 4
B
120 823100390 Washer 4

JC
121 1305/1808 Bolt 4

22 2401/0213 o Ring 1
23 816100193 Cap blanking 1"BSP steel 1
'See Remark'
124 1
Control valve see index E
'See Remark'
25 1
Steer relief valve see index H
Page 99

9802/2550 E1-4-1 CIRCUIT, LOADER END
B
JC

'See Remark'
1
2 2401/0210 o Ring 4
3
Page 100
1305/1708 Bolt 3/8"UNC x 1-1/4" 16

14 1416/0006 Washer 16
15 257135800 Valve 2 or 3 spool 1
6 615/22600 Hose 1
7 257/34700 Pipe 1
8 615/22600 Hose 1
'See Remark'
9 2
1Lift ram see index E
10 615/22600 Hose 1
11 615/22600 Hose 1
12 257/34500 Pipe 1
13 617/21500 Hose 1
'See Remark'
1
1Bucket ram see index E
15 257/34400 Pipe 1
16 1406/0026 Washer Seal 3
17 25/902400 Valve throttle check 1
18 1604/0008 Adapter 1
19 617121500 Hose 1
20 2401/0213 o Ring 1
121 1305/1808 Bolt 4
22 823100390 Washer 4
23 933/04800 Pipe control valve return 1
24 821/00039 Clip 2
25 134010603 Nut 2
26 258/00901 Bracket angle support 2
B
27 1305/0205 Bolt 4
JC
28 1411/0003 Washer 4
29 1416/0006 Washer 4
30 821100034 Clip pipe 2
131 1305/3418 Bolt 2
32 134010403 Nut 2
33 1411/0005 Washer 2
Page 101

9802/2550 E1-7-1 TANK, HYDRAULIC
B
JC
078101
Page 102

Tank hydraulic
257/51800 1
JCB 423
Tank
258/42000 1
JCB 4281428C
12 :257/45700 Plate cover 1
3 813100122 Gasket 1
4 1305/0205 Bolt 16
5 813100129 Seal 11
6 32/900100 Cap filler assembly 1
7 :32/900103 Gasket 1
18 :813/00128 Seal 6
9 136010204 Screw 6
10 1358/0203 Nut 6
11 104172806 Lock 1
12 647/00309 Tube oil sight 1
13 G34/4 <M257679 Clip '0' 2
14 32/900112 Strainer suction 3
15 134010203 Nut 3
16 141010003 Washer 3
17 134010201 Nut 3
'See Remark'
2
Filter see index E1
Hose
648100506 1
JCB 428
Clip jubilee
20 2201/0010 4
Compecior only
B
21 258/42401 Guard heat hydraulic tank 1

JC
22 1305/0206Z Bolt 4
23 134010603Z Nut lock 4
Page 103

9802/2550 E1-8-1 FILTER, HYDRAULIC
1
B
10
JC
16
11
Page 104

1 581/05300 Bowl 2
2 581/05201 Plate 2
13 1305/0401 Plug drain 2
14 1406/0011 Washer Bonded 1/4"BSP 2
IS 261/16401 Stud filter mounting 2
6 134010601 Nut 2
7 1411/0007 Washer 4
8 828100091 o Ring 4
19 814/00169 Spring 2
10 321901200 Element PQ75 2
11 261/16402 Retainer filter 2
12 261/10103 Plate valve 2
13 261/10102 Retainer spring 2
14 814/00213 Spring 2
15 1305/0010 Bolt 2
16 828100081 o Ring 2
B
JC
Page 105

9802/2550 E1-9-1 HYDRAULIC FLUID
1
B
JC
Page 106

Fluid hydraulic 23 Litres
4002/0201 0
NLA.
1 4002/0223 Fluid hydraulic 25 litre 1
Fluid hydraulic
12 4002/0202 0
NLA.
2 4002/0224 Fluid hydraulic 200 litres 1
B
JC
Page 107

9802/2550 \ E HYDRAULICS \ E02 PUMP & VALVES
9802/2550 E2-2-1 PUMP, MAIN HYDRAULIC, ADAPTERS
B
JC
Page 108

'See Remark'
1
Main pump see index E2
12 833/00010 Adapter 1
3 2401/0216 o Ring 1
14 1425/0009 Washer 4
5 1315/0508 Bolt M12 x 30mm 4
6 2201/0012 Clip Jubilee, 46170mm 2
Hose filler
7 648/01100 0
102mm Long
8 833/00027 Adapter 1
19 2401/0213 o Ring 2
10 1425/0008 Washer'S' 12
11 1391/3407 Capscrew M10 x 25mm 4
12 826/00338 Stud 2
14 1340/1901 Nut 1/2" UNC 2
15 1305/1908 Bolt 2
16 933103400 Adapter delivery 1
17 1315/0409 Bolt M10 x 35 8
18 2401/0205 o Ring 1
Adapter
933106300 1
428 STD
Adapter
98 933/12500 1
428 Compecior
21 1604/0002 Adapter 2
B
22 45/902100 Coupling Quick release male 2

23 835/00012 Cap dust 2
JC
Page 109

9802/2550 E2-3-1 PUMP, MAIN HYDRAULIC
B
JC
077781
Page 110

Pump
919/25300 1
IJCB 423
Pump
919/25400 1
IJCB 428
12 :920100937 Gear set 1
3 :920100938 Superseded Gear set rear 1
3 :920100951 Gear set 1
14 :920100669 Superseded Kit-repair 1
4 920101012 Kit-repair 1
14A ::920101677 Plate wear 1
4B ::920101676 Plate wear 1
15 ::920100670 Superseded Kit-seal 1
5 920101013 Kit-seal pump 1
6 :920100974 Kit-repair 1
7 ::920100975 Kit-seal 1
19 :920100673 Dowel 4
11 :920100672 Superseded Screw cap 8
11 :1305/3632 Bolt 8
'See Remark'
2 .. 1
See item 16 coupling
'See Remark'
3 .. 1
See item 16 dowel
14 :920100689 Stud 4
Plug
5 :920100691 2
Nor req'd when Item 17 is fitted
B
Kit-coupling
920100973 1
JC
Comprising Items 12, 18. & 17

17 :920100976 Gasket 1
18 :920100977 Spacer 1
20 920100787 Nut 4
Page 111

9802/2550 E2-4-1 VALVE, LOADER
B
JC

1 919/50000 Valve loader P/Ex 1
Valve loader
919/50100 P/Ex 1
13 Spool
Page 112
None serviced
2 :N.S.P. 1
I Housing& spool
3 :920100852 Valve main relief 1
14 ::920100853 Seal 1
5 :920100029 Valve poppet 1
6 :920/00191 Spring 1
7 :920100854 o Ring 1
18 :920100855 Cap 1
9 :920/00148 Screw adjusting 1
10 :920100242 Washer 2
11 :920/00152 Nut 1
12 :920/00185 Nut acorn 1
13 :2401/0207 o Ring 2.75in 1
14 :920100856 Plug 1
15 :2401/0108 o Ring 1
16 :2401/0015 o Ring 1
Housing
7 :920100447 1
I For Compactor see 17A A.R. V certridqe
Cartridge
7A 920100450 1
Compector onty 800 P.SJ
18 :920100448 Valve check 1
19 :920/00212 Spring 1
120 :2401/0103 o Ring 1
121 :920100449 Cap 1
22 :920100711 Valve overload relief 1
23 ::2401/0108 o Ring 1
124 ::240110015 o Ring 1
B
25 ::920100167 Seal 1
26 :920/01010 Valve overload relief 1
JC
27 ::2401/0015 o Ring 1
28 ::2401/0108 o Ring 1
29 ::920100704 Ring back-up 1
30 ::920100703 o Ring 1
31 ::920/00218 Washer 2
32 ::N.S.P. None serviced part 1
33 1305/3438 Bolt 1
34 656100018 Spacer 2
35 141010005 Washer 2
36 134010404 Nut 2
Page 113

9802/2550 E2-5-1 VALVE, SPOOL
B
JC

1 920100859 Pivot female spool end 2
12 920100174 Superseded o Ring 4
12 2401/0203 o Ring 4
Page 114
3 920100474 Screw cap 2

14 920100157 Washer 6
15 920100860 Retainer wiper 2
6 920100861 Superseded Seal wiper 2
6 920101343 Seal wiper 2
7 920100862 Retainer 2
8 920100863 Seal ring 4
19 920100864 Spring 1
10 920100875 Plunger 4
11 920/10025 Spring 2
12 920100865 Shaft 1
13 920100866 Retainer seal 1
14 920100867 Retainer spring 2
15 920100868 Spring 1
16 920100869 Cover 1
17 920100157 Washer 2
18 920100133 Superseded Bolt 2
18 1305/1606 Bolt 1
19 920100811 Screw cap 2
120 920100157 Washer 2
21 920100870 Washer retaining 1
22 920101268 Coil assembly valve 1
23 920100872 Armature 1
24 920100873 Superseded Washer 1
124 920100912 Washer 1
25 920100136 Screw cap 1
B
26 920100874 Cover 1
27 920100758 Plug 1
JC
28 920100446 Screw cap 2

29 920100876 Flange extension 1
130 2401/0216 o Ring 1
31 920100878 Spring 1
33 920100880 Sleeve detent 1
34 920100881 Ball 6
35 920100882 Cap detent 1
136 920100883 o Ring 1
37 920100884 Spacer 1
138 920100885 Cover 1
39 920100886 Screw cap 2
40 920100887 Valve poppet 1
141 920100888 Spring 1
142 920100630 Circlip 1
43 920100889 Retainer 1
144 920100890 Spring 1
45 920100891 Retainer 1
46 920100892 Cap spring 1
147 920100893 Screw adjusting 1
48 920100894 Plate cover 1
49 920100895 Circlip 1
50 920100896 Cover rubber 1
Page 115

9802/2550 E2-6-1 VALVE, COMPONENTS, 3 SPOOL
B
JC

1 920100859 Pivot female spool end 2
12 2401/0203 o Ring 5
13 920100474 Screw cap 4
Page 116
4 920100157 Washer 10
5 920100860 Retainer wiper 3
6 920100861 Seal wiper 3
7 920100862 Retainer 3
18 920100863 Seal ring 4
9 920100864 Spring 1
10 920100875 Plunger 4
11 920/10025 Spring 2
12 920100865 Shaft 1
14 920100867 Retainer spring 2
15 920100868 Spring 1
16 920100869 Cover 1
17 920100157 Washer 2
18 1305/1606 Bolt 2
19 920100811 Screw cap 2
120 920100157 Washer 2
21 920100870 Washer retaining 1
22 920101268 Coil assembly valve 1
23 920100872 Armature 1
24 920100873 Superseded Washer 1
124 920100912 Washer 1
25 920100136 Screw cap 1
26 920100874 Cover 1
27 920100758 Plug 1
28 920100446 Screw cap 2
B
29 920100876 Flange extension 1

130 2401/0216 o Ring 1
JC
31 920100878 Spring 1
33 920100880 Sleeve detent 1
34 920100881 Ball 6
35 920100882 Cap detent 1
136 920100883 o Ring 1
37 920100884 Spacer 1
138 920100885 Cover 1
39 920100886 Superseded Screw cap 2
39 1305/1605 Bolt 2
140 920100887 Valve poppet 1
141 920100888 Spring 1
42 920100630 Circlip 1
143 920100889 Retainer 1
144 920100890 Spring 1
45 920100891 Retainer 1
146 920100892 Cap spring 1
147 920100893 Screw adjusting 1
48 920100894 Plate cover 1
149 920100895 Circlip 1
50 920100896 Cover rubber 1
51 920101006 Retainer 2
52 920101007 Cap spring 1
53 920101008 Cover 1
54 920100810 Superseded Screw cap 2
54 1305/1605 Bolt 2
Page 117

9802/2550 \ E HYDRAULICS \ E03 RAMS
9802/2550 E3-1-1 RAM, BUCKET
B
JC

1 570103400 Ram P/Ex 1
Ram
570103100 1
With Check Valve
2
Page 118
:570102600 Cylinder assembly 1

Cylinder assembly
2 :570103000 1
With Check Valve
13 ::570102900 Pipe piston side 1
Pipe piston side
13 ::666/00 166 1
With Check Valve
14 ::666/00 162 Pipe rod side 1
Pipe rod side
14 ::666/00 168 1
With Check Valve
Is ::570/01901 Plate mounting 1
6 :808/00107 Bush 2
7 :1450/1001 Nipple Grease 90deg. angle 1
8 :570103600 Rod piston 1
9 :808/00105 Bush 2
11 :1305/1908 Bolt 6
12 :568115508 Retainer 1
13 :2411/8231 Seal wiper 1
14 :568115515 Housing 1
15 :826/00831 Bolt 4
16 :2411/5111 Seal 1
17 :570102500 Bearing gland assembly 1
19 :2401/0415 o Ring 1
21 :570102203 Ring wear 1
22 :2411/7222 Seal 1
23 :570103401 Head piston 1
B
24 :570103402 Ring wear 1

25 :823/00098 Washer safety 4
JC
26 :1340/0903 Nut 4
Page 119

9802/2550 E3-2-1 RAM, LIFT, STANDARD
B
JC

1 568/17900 Ram P/Ex 2
12 :568/18100 Cylinder assembly 1
13 ::663/00464 Pipe piston side 1
Page 120
4 ::663/00465 Pipe rod side 1

5 :808100126 Liner bearing 2
6 :830100096 Spacer 1
7 :1450/0001 Nipple Grease, Straight 1/8 BSP 1
18 :568117800 Superseded Rod piston 1
8 :568/20200 Rod piston 1
9 :808/00115 Bush 2
11 :1305/1908 Bolt 6
12 :568115508 Retainer 1
13 :2411/8231 Seal wiper 1
14 :568115515 Housing 1
15 :1305/3932 Bolt 4
16 :2411/5111 Seal 1
19 :2401/0409 o Ring 1
20 :568/15510 Ring back-up 2
121 :568/15513 Ring bearing 1
22 :2411/7218 Seal 1
23 :568117702 Head piston 1
124 :568/15513 Ring bearing 1
B
JC
Page 121

9802/2550 E3-3-1 RAM, LIFT, WITH CHECKS
B
JC

1 568/20300 Ram 2
12 :568/20400 Cylinder assembly 1
13 ::562/42200 Pipe piston side 1
Page 122
4 ::633/0051 9 Pipe feed rod side 1

5 ::568/20402 Bracket 1
6 :808100126 Liner bearing 2
7 :830100096 Spacer 1
9 :568117800 Superseded Rod piston 1
9 :568/20200 Rod piston 1
10 :808/00126 Liner bearing 2
12 :1305/1908 Bolt 6
13 :568115508 Retainer 1
14 :2411/8231 Seal wiper 1
15 :568115515 Housing 1
16 :1305/3932 Bolt 4
17 :2411/5111 Seal 1
20 :2401/0409 o Ring 1
121 :568/15510 Ring back-up 2
22 :568/15513 Ring bearing 1
23 :2411/7218 Seal 1
124 :568117702 Head piston 1
25 :568/15513 Ring bearing 1
26 :1403/0001 Washer aluminium 1
B
JC
Page 123

9802/2550 E3-4-1 VALVE, CHECK, SAFETY MECHANISM
B
JC

1 25/901500 Valve check 2
12 25/901506 Body 1
13 25/901510 Screw cap 8
Page 124
4 25/901503 Cap end 1

5 25/901508 Superseded Seal 1
6 25/901504 Plug bleed 1
7 25/901509 o Ring 2
8 25/901501 Ring piston 2
9 25/901505 Spool assembly 1
10 25/901507 Spring 1
11 25/901502 Cap end 1
B
JC
Page 125

9802/2550 \ FAXlES,WHEElS & TRANSMISSION \ F01 TRANSMISSION,TYRES & PROPS HAFT
9802/2550 F1-2-1 TRANSMISSION, FITTINGS,

MOUNTINGS, & OIL COOLER
B
JC
Page 126

1 30/201700 Cooler oil P/Ex 1
1A :30/201701 o Ring 2
12 1406/0031 Washer Seal 2
13 816100390 Adapter 2
4 826/00482 Bolt 'U' 2
5 134010202Z Nut 2
7 134010203Z Nut 2
18 635130200 Hose 2
9 2401/0510 o Ring 2
10 816100130 Adapter 2
11 816/60082 Adapter 1
'See Remark'
2 1
Torque c.u, IV,"""'( see index F
13 1315/3411Z Bolt M10 x 45mm 12
15 816100285 Adapter 1
16 617/20400 Hose 1
17 933/00700 Flange 2
18 2401/0217 o Ring 2
20 1305/1908Z Bolt 8
121 933100100 Adapter delivery 1
22 2401/0213 o Ring 2
B
124 1305/1808Z Bolt 4

25 617121400 Hose 1
JC
26 2401/0510 o Ring 3
27 816100130 Adapter 3
28 615/20800 Hose 890mm 1
29 615/20300 Hose 1
130 1305/1708Z Bolt 4
32 933102700 Flange 1
'See Remark'
33 1
Trensmissioi see index F
'See Remark'
134 1
Fiite, -UCl.I"'IIII"''''IU. see index F
35 816/00126 Adapter 2
36 2401/0508 o Ring 2
37 615120600 Hose 1
138 816/00335 Adapter 90 Elbow 1
39 1305/3830Z Bolt 4
40 666100222 Superseded Spacer 4
140 258/41004 Spacer 4
41 134010803Z Nut 4
42 821100062 Clamp 1
143 1305/3226Z Bolt 1
44 141010003Z Washer 8
45 134010203Z Nut 4
146 1305/3212Z Bolt 3
'See Remark'
47 1
Was 240110218
Page 127

9802/2550 \ FAXlES,WHEElS & TRANSMISSION \ F01 TRANSMISSION,TYRES & PROPSHAFT
9802/2550 F1-4-1 PROPSHAFTS, TRANSMISSION
B
JC

Propshaft front
914/36100 1
Spider kit seperate see item 6
3
Page 128
:N.S.P. None serviced part 1

14 :914/02301 Superseded Washer 1
4 :1411/0012 Washer 1
15 :914/02302 Superseded Nut 1
5 :1340/1004 Nut thin lock type 1
6 :914/21100 Kit-spider 2 inch hole cen. 1
7 :826/00597 Bolt 4
7A 823100309 Washer hardened 8
8 :826/00597 Bolt 4
19 257/04400 Propshaft intermediate 1
10 :257/04500 Shaft 1
11 :447/01603 Breather air 1
12 :2411/8031 Seal wiper 1
13 :256104700 Yoke 1
14A 914/10609 Tube extension grease nipple 0
15 914/21100 Kit-spider 2 inch hole cen. 2
16 826/00597 Bolt 16
16A 823/00309 Washer hardened 8
Propshaft
914/35800 1
Spider kit seperate see item 18
18 914/21100 Kit-spider 2 inch hole cen. 2
B

JC

25 :826/00597 Bolt 8
26 826/00597 Bolt 8
26A 823/00309 Washer hardened 8
27 914/02600 Shaft propeller 1
28 :914/01804 Kit-spider 1.625 inch hole cnt. 2
30 :914/21302 Cap 1
31 :914/21303 Washer 2
32 :914/21304 Seal felt 1
34 :914/21306 Superseded Screw cap 8
134 :826/00421 Bolt 8
35 :914/21308 Nipple grease 1
36 826100597 Bolt 8
Page 129

9802/2550 F1-4-2 PROPSHAFTS, TRANSMISSION
B
JC
128711
Page 130

1 914/39600 Propshaft front 1
2 :914/39602 Flange yoke 1
13 :914/39601 Kit-spider 1
14 :914/39603 Bearing centre assembly 1
15 :914/39604 Flange coupling 1
6 :914/36803 Superseded Nut 1
6 :914/33602 Nut 1
18 1315/0510Z Bolt M12x40 2
10 137010403Z Nut Lock M12 2
11 1316/3408Z Bolt M10 x 30 long 16
12 826101032 Nut 24
13 826/01030 Bolt 24
14 914/39500 Propshaft intermediate 1
15 :914/39602 Flange yoke 2
16 :914/39601 Kit-spider 2
18 :914/39501 Cap dust 1
19 914139400 Propshaft rear 1
120 :914/39401 Flange yoke 2
21 :914/39601 Kit-spider 2
23 :914/39501 Cap dust 1
Propshaft remote
24 914139700 1
B
Torque Convertor to Gearbox

25 :914/39701 Kit-spider 2
JC

27 :914/39702 Cap dust 1
28 826100421 Bolt 8
Page 131

9802/2550 F1-5-1 BEARING BLOCK
12
B
JC

Housing
257/01202 1
1 Front
Housing
12 257/01201 1
1 Rear
Page 132
3 904/04300 Seal 'V'ring 3

Bearing
5 :916/02502 1
litem 5 is not 1I1l-IUU<:1J in item 6
6 :916/02503 Sleeve locking assy 1
10 1411/0007 Washer 4
12 1305/3618 Bolt 4
13 1340/0603 Nut 4
14 2201/0012 Clip Jubilee, 46170mm 2
B
JC
Page 133

9802/2550 F1-6-1 WHEELS, COMPACTOR
11----1
2
JC
:3
"

None serviced part
N.S.P. 1
I See Note 1
3
Page 134
B
JC
Page 135

9802/2550 F1-7-2 GUARDS, BRAKE CALIPER, 428

COMPACTOR
B
JC
128740
Page 136

'See Remark'
4
See frame F1-6-1 wheels
1 'See Remark' 1
2 258/99000 Guard disc - left hand 2
12 258/99100 Guard disc - right hand 2
13 **** None serviced part 1
5 :1305/041 OZ Bolt 1/2" x 1.1/2" long 2
7 826/00480 Stud 16
18 134010703Z Nut 40
19 1416/0011 Z Washer spring 3/4 8
10 1340/0701 Z Nut 3/4UNF 8
11 1340/2203Z Nut 8
B
JC
Page 137

9802/2550 \ FAXlES,WHEElS & TRANSMISSION \ F03 TRANSMISSION 428/428C
9802/2550 F3-1-1 TORQUE CONVERTER
B
JC

1 04/100800 Converter torque P/Ex 1
12 229792 Housing 1
13 229784 Gear 3
Page 138
4 711022 Ring snap 6

5 225825 Bearing 3
6 224026 Ring 3
7 10F/16 Plug 5001700 build 1
18 233598 Breather check valve 1
'See Remark'
19 1
I Pump see index F
10 1C/618 Screw 6
11 4E/06 Washer 6
12 229798 Cap bearing 1
13 238539 o Ring 1
14 4C/820 Bolt 3
15 229803 Retainer bearing 1
16 225781 Bearing 1
17 10F/16 Plug 5001700 build 2
18 238406 Kit-drum & shaft assembly 1
19 223570 Ring piston 1
20 238102 Bracket assembly 1
121 :229806 Sleeve 1
22 4E/08 Washer 6
23 1C/820 Bolt 6
24A 237339 Ring expander C5402 1
25 224009 Ring snap 1
26 229807 Gear hub 1
27 235593 Superseded Seal oil 1
B
27 4204710 Seal 1
128 229804 Seal ring 1
JC
29 229813 Baffle oil 1

130 222221 Screw set 8
131 222019 Plate lock 4
32 238089 Impellor 1
33 229805 Ring retaining 1
34 60K-40700 o Ring 1
35 238088 Hub 1
136 223367 Superseded Bearing 1
36 239743 Bearing impeller hub 1
37 238705 Circlip 1
138 238097 Spacer 1
39 238087 Converter reaction member 13 inch 1
141 233307 Ring snap 1
42 236551 Turbine 1
43 1321458 Circlip 1
144 218778 o Ring 1
45 672675 Circlip 1
146 229814 Bearing 1
147 232691 Cover 1
47 04/100802 Cover impeller 1
148 222006 Sleeve 1
149 801684 Superseded Gear ring flywheel 1
Kit-ring gear
I Fibre
49 802495 Superseded Kit ring gear 1
49 802551 Superseded Kit ring gear 1
Page 139
49 802639 Kit-ring gear 1

50 4E/07 Washer 24
51 1C/720 Bolt 24
52 235050 Stud 24
53 229769 Superseded Nut 24
53 134010203 Nut 24
54 228987 Washer 72
56 229815 Bearing 1
58 660564 Ring snap 1
59 229778 Gear 1
160 229776 Shaft 1
61 225842 Bearing 1
62 229793 Gasket 1
None serviced part
63 N.S.P. 1
'(",a. 1"'1' assy
163A 229795 Retainer 1
164 :209587 Seal oil 1
65 :207647 Stud 4
66 4E/06 Washer 4
67 80/06 Nut 4
168 222029 Flange 1
69 2403/0301 o Ring 1
70 222179 Washer flange 1
171 222960 Nut flange 1
B
72 229801 Retainer 1
73 229820 Spring 1
JC
74 228500 Piston 1
75 229788 Gasket 1
76 229819 Body 1
177 633157 Pin roll 1
78 4E/07 Washer 4
79 1C/748 Screw set 4
180 40Kl04 Plug level 1
181 222041 Stop valve 1
82 2401/0201 o Ring 1
83 552161 Gasket 2
184 216355 Cover 2
85 4E/08 Washer 8
186 1C/814 Screw set 8
87 04/100803 o Ring 1
188 04/100804 Hub impeller cover 1
Page 140

9802/2550 F3-2-1 TRANSMISSION
B
JC

1 04/100700 Transmission assembly P/Ex 1
Transmission assembly
04/102500 1
German trenemiseioi
Page 141
Transmission assembly
04/102900 <M 1
S~~'~~~~U;
Transmission lbly_
258177900 1
I~:e Note 2
'See Remark'
2 .. 1
Trensn "",,""VI casting see page F3-8-1
'See Remark'
13 .. 1
Trens. ,~. valve see index F
4 :217653 Gasket 1
15 :4E/06 Washer 12
6 :1C/616 Screw 4
7 :1C/624 Screw set 2
8 :1C/640 Screw set 8
19 :2401/0202 o Ring 6
10 :92F/7 Adapter tube 1
11 :230610 Housing Dipstick assy 1
12 ::230612 Dipstick 1
13 ::230605 Tube 1
14 :22F/6 Cap 1
15 :5K1824 Pipe 1
16 :218357 Frame and screen 1
17 :218376 Gasket 1
18 :237154 Gasket 1
19 :4E/06 Washer 3
120 :1C/636 Bolt 3
121 :40Kl12 Plug drain 1
B
22 :217562 Sump assembly 1

JC
23 ::525293 Superseded Coil 1

23 ::247929 Coil 1
24 :5C/612 Bolt with washer 18
25 :5C/612 Bolt with washer 41
26 :217554 Cover clutch 1
27 :217555 Gasket 1
Gasket
27 237156 1
1428c
128 :232872 Cover clutch 1
29 :237155 Gasket 1
30 :252/34900 Breather air 1
131 04/102501 Spacer valve control 1
Bolt
32 1305/4726 1
1428c
Spacer
33 258/05309 1
428C
Clamp Top 25mm Wide
134 821/00186 1
428C
Clamp Base 25mm Wide
35 821/00187 1
1428C
Insert Clamp
36 821/00188 1
1428C
37 238535 Breather air 1
138 26F/3 Adapter 1
Page 142

9802/2550 F3-3-1 SHAFT, INPUT, AND REVERSE GEAR
B
JC

1 711418 Superseded Ring snap 2
1 246006 Circlip 1
12 'See Remark'
2
Page 143
I Clutch see index F

Ring piston
3 217600 4
428
Washer
3 240293 4
1428C
Screw set
4 8C-820 16
1428
Bolt
4 239455 16
1428C
Bracket cI utch
1428
Bracket cI utch
5 802077 2
1428
Carrier clutch
5 240407 2
1428c
6 225874 Bearing 2
18 217458 Gear 2
Shaft input
1428
19 238550 Shaft input 1
10 711161 Ring snap 2
11 225824 Bearing 2
12 217558 Gasket 2
13 217607 Superseded Cap bearing 1
13 M.S.S. Multi Supersession 1
13 :217556 Cap bearing 1
13 :206864 Seal oil 1
B
Screw & washer

5 5C-616 8
1428
JC
Bolt assembly
5 233128 8
1428C
16 214985 Flange inner 1
17 2401/0211 o Ring 1
18 102745 Washer 1
19 1F-432 Pin split 1
120 201951 Nut 1
Nut flange 1"UNF
120 216058 1
1428C
Shaft reverse
121 217547 1
1428
Shaft reverse
121 238551 1
1428C
23 217557 Cap bearing 1
Page 144

9802/2550 F3-4-1 GEAR TRAIN, 1ST 2ND 3RD & 4TH
B
JC

1 711418 Superseded Ring snap 2
1 246006 Circlip 1
12 'See Remark'
1
Page 145
13rd clutch see index F

Ring piston
3 217600 4
428
Washer
3 240293 4
1428C
Screw set
4 8C-820 16
1428
Bolt
4 239455 16
1428C
Bracket cI utch
Is 217146 Superseded
1428
2
IS 802077 Bracket cI utch 2

Carrier clutch
Is 240407
1428c
2

7 225874 Bearing 2
9 217559 Spacer 2
10 217765 Gear 1
11 232393 Shaft 2
12 223882 Ring snap 2
13 225794 Bearing 1
15 217156 Bracket cI utch 2
Screw set
6 8C-820 16
1428
Bolt
6 239455 16
1428c
B

'See Remark'
1
I 2nd clutch see index F
JC
'See Remark'
1
1si clutch see index F
19 659764 Ring snap 1
'See Remark'
120 1
14th clutch see index F
21 217465 Gear 1
22 225874 Bearing 1
Page 146

9802/2550 F3-5-1 GEAR TRAIN, IDLER & OUTPUT SHAFT
B
JC

12 217461 Gear 1
12 239661
Gear
1
Page 147
1428c
13 225835 Bearing 1
4 217548 Shaft 1
IS 232891 Bearing 1
6 233662 Spacer 1
7 217560 Retainer 1
8 10J/08 Ball lock 1
19 217763 Gear 1
10 4E-07 Washer 3
11 1C-716 Screw set 3
12 711161 Ring snap 1
13 1F-436 Pin split 2
14 205928 Nut 2
Nut
216053 2
1428C
15 222179 Washer flange 2
16 2403/0301 o Ring 2
Flange output
222233 <M 1
I Rear
Flange coupling
7 258177901 Round with 1
See Note 1
17A 231749 <M Flange 1
Flange coupling
7A 258177901 1
See Note 1, Round flange with 8 holes
18 1C-720 Bolt 8
19 4E-07 Washer 8
230690 Cap bearing 2
B
120
21 217566 Shim 0.004in 0
JC
21 217567 Shim 0.007in 0

121 217568 Shim 0.01Oin 0
22 25K-40308 Superseded o Ring 2
22 997/14700 o Ring 2
23 225823 Seal oil 2
24 856250 Cup bearing 2
25 654141 Bearing cone 2
26 217464 Gear 1
27 217767 Gear 1
128 218504 Shaft 1
Page 148

9802/2550 F3-6-1 CLUTCH GROUP, 1ST & 2ND
B
JC

None serviced part
N.S.P. 2
I Clutch assy
2 :217099 Ring snap 1
3
Page 149
:217161 Plate end 1

14 :232778 Disc inner 10
Is :232394 Superseded Disc outer 9
IS :238174 Disc outer 9
6 :217599 Pin 6
7 :217334 Superseded Spring 6
7 :245505 Spring 6
18 :217158 Superseded Hub assembly 1
8 :245503 Hub 1
9 :217509 Ring 1
10 :217164 Piston 1
11 :217361 Ring outer piston 1
12 :217411 Ring inner piston 1
13 :731627 Ring snap 1
14 :217165 Washer 1
15 :664116 Ring snap 1
16 :230751 Bearing 1
17 :217152 Drum assembly 1
18 ::10J/08 Ball lock 1
19 ::217155 Bearing outer 1
20 :225796 Bearing 1
Bearing
20 :236782 1
1428C
121 :223997 Ring locating bearing 1
22 :217768 Gear hub 1
23 :217605 Ring snap 1
B
JC
Page 150

9802/2550 F3-8-1 PIPEWORK, TRANSMISSION
B
JC

1 217576 Casing assy 1
12 :217575 Casing transmission 1
13 :217578 Pipe 1
Page 151
4 :217669 Pipe 1
5 :217577 Pipe 1
6 :217674 Pipe 1
7 :222067 Sleeve 24
18 :6H-29 Clip 1
9 :222167 Clip 1
10 :619018 Washer 1
11 :1H-430 Rivet 1
12 :217579 Pipe 1
13 :217580 Pipe 1
14 :217581 Pipe 1
15 :217582 Pipe 1
16 :217583 Pipe 1
17 :217584 Pipe 1
Pipe
238400 1
428C
18 :217585 Pipe 1
19 :1H-534 Rivet 1
120 :619019 Washer 1
Washer
120 25E-15 1
1428C
21 :6H-29 Clip 1
22 :217586 Pipe 1
23 :6H-32 Clip 1
24 :1H-416 Rivet 1
25 :619018 Washer 1
Washer
B
25 25E-13 1
1428C
JC
Page 152

9802/2550 F3-9-1 FILTER, OIL ASSEMBLY,

TRANSMISSION
B
JC

1 1533614 Filter assembly 1
12 :215502 Element complete 1
Page 153
3 2401/0508 o Ring 2
14 816100126 Adapter 2
Is 1305/3212 Bolt 3
6 141010003 Washer 3
7 1305/3226 Bolt L=1 .3/4" 1
8 134010203 Nut 3
9 25K130108 Washer sealing 1
B
JC
Page 154

9802/2550 F3-10-1 VALVE, TRANSMISSION
A2--!i_i
<::::III--
41
35~ -AO
B
, 5
JC
27
DaSIU1

1 227848 Valve assembly 1
12 :25K-10 Plug 1
13 :300058 Pin roll 2
Page 155
4 :40K-04 Plug level 2

Switch neutral
15 :229729 Superseded 1
I connected to brake pipe
5 :236395 Superseded Switch neutral 1

5 :242532 Switch neutral 1
6 :10/101806 Ball 3
Ball
6 10J-12 3
1428C
7 :654724 Pin roll 1
18 :664140 Ring retaining 4
9 :234651 Seal oil 4
10 :217657 Washer 4
11 :217635 Valve selector 1
12 :667209 Pin roll 1
14 :226869 Spacer 1
15 :16F-08 Plug 1
17 :24K-7 Plug 1
:217644 1
I ~~~~rdlreverse air operated
19 :231135 Spring 1
Spring
217645 1
428C
20 :220983 Stop valve 1
121 :2401/0104 o Ring 1
22 :2401/0201 o Ring 2
B
23 :222041 Stop valve 2

124 :217649 Spring 1
JC
25 :217648 Spring 1
26 :232731 Superseded Spool 1
26 :239527 Spool 1
27 :222041 Stop valve 1
128 :2401/0201 o Ring 1
29 :217652 Spacer 1
30 :217651 Superseded Spring 1
130 :240140 Spring 1
31 :10J-24 Ball 1
32 :217650 Seat 1
33 :229982 Body 1
34 :16F-04 Plug 1
Plug
34 239245 1
428C
35 :10/101806 Ball 2
Ball
35 10J-12 2
1428C
136 :232611 Spring 2
Spring
136A 235945 1
428C use 1 off 36 & 1 off 36A
37 :217632 Plate cover 1
38 :5E-05 Washer 17
39 :1C-512 Screw set 17
Spring
140 235945 1
428C
Washer
41 235061 1
1428c
Plug detent
Page 156
42 236802
43 217927
B
JC
Page 157

9802/2550 F3-11-1 PUMP, TRANSMISSION
B
JC
128870
Page 158

Pump chai jil
450245 1
I For cornIt::IJWl!:j hoses see page F1-2-1
12 203253 Stud 3
3 SO-06 Nut 3
14 4E-06 Washer 3
5 235961 Gasket 1
6 1C-S20 Bolt 4
7 4E-OS Washer 4
18 227034 Adapter 1
9 25K-40416 o Ring 1
Sleeve assembly
230234 1
Steering pump drive
11 :224104 Ring snap 1
12 :659041 Ring snap 1
Sleeve assembly
3 230151 2
Charging & Main Hydraulic Pump Drive"
14 :224104 Ring snap 2
B
JC
Page 159

9802/2550 \ FAXlES,WHEElS & TRANSMISSION \ F04 AXLES
9802/2550 F4-2-1 AXLE & DIFFERENTIAL, ASSEMBLIES,

FRONT
B
JC
057121

1 10/201800 Axle assembly 1
1 10/202000 <M Axle assembly 1
Page 160
Axle front compactor

10/904700 <M257807 1
See Note 1
1 10/111800 Axle front compactor 26.11 RATIO 1
'See Remark'
2 .. 2
I Hub/retiu ...."u assy
'See Remark'
3 .. 2
Caliper brake assy
4 :41542CX Casing 1
5 :60044CX Breather 1
6 :70001CX Plug filler 1
7 :40177CX Shaft drive 2
Differential assembly
18 :20580CX 1
1428 ONLY
Differential assembly Compactor
18A :993/00800 Superseded 1
I Please note used on C,UlllfJ""AW· only
18A :10/111801 Differential assembly 1
88 ::10/111 802 Flange diff-pinion 1
8D ::10/111 804 Washer 1
19 ::20201CX Carrier assembly 1
None serviced part
:::N.S.P. 1
Carrier
None serviced part
1 :::N.S.P. 2
Cap
12 :::70041CX Washer 4
13 :::70014CX Bolt 4
14 ::40132CX Washer tab lock 2
15 ::20200CX Housing differential assembly 1
None serviced part
6 :::N.S.P. 1
B
Cese-ilenqeti
None serviced part
7 :::N.S.P. 1
JC
Cese-piein
18 :::70039CX Washer 12
19 :::70197CX Bolt 12
120 ::60027CX Bearing 2
121 ::40561CX Nut ring 2
22 ::40550CX Washer thrust 2
23 ::50089CX Gear 2
24 :::41709CX Trunnion 1
25 ::50071CX Gear pinion 4
27 ::20264CX Gear crownwheel/pinion 1
Gear crownwheel/pinion
27 ::10/202001 1
Used on Compactor only
27 ::10/111 810 1
Use with differential 101111800
28 ::85042CX Kit-bolt 1
29 ::60113CX Bearing 1
130 ::20407CX Cage bearing pinion 1
Bearing cage pinion
130 ::10/111 806 1
I used on 101111801 heavy duty diff6, c:; r ar ca.
None serviced part

131 ::N.S.P. 1
Cage
None serviced part
32 :::N.S.P. 2
I Bearing
33 :::40279CX Spacer 0
33 :::40280CX Spacer 1
33 :::40282CX Spacer 1
33 :::40283CX Spacer 1
Page 161
33 :::40284CX Spacer 1
33 :::40285CX Spacer 1
33 :::40286CX Spacer 1
33 :::40287CX Spacer 1
33 :::40288CX Spacer 1
33 :::40289CX Spacer 1
33 :::40290CX Spacer 1
33 :::40291CX Spacer 1
33 :::40281CX Spacer 1
33 :::40292CX Spacer 1
33 :::40293CX Spacer 1
33 :::40294CX Spacer 1
33 :::40295CX Spacer 1
33 :::40296CX Spacer 1
33 :::40297CX Spacer 1
33 :::40298CX Spacer 1
33 :::40299CX Spacer 1
33 :::40300CX Spacer 39.9 mm 1
33 :::40301CX Spacer 1
33 :::40302CX Spacer 1
33 :::40303CX Spacer 1
33 :::40304CX Spacer 0
33 :::40305CX Spacer 1
33 :::40306CX Spacer 1
33 :::40307CX Spacer 1
34 ::40339CX Shim 0
B
34 ::40340CX Shim 0
134 ::40341CX Shim 0
JC
35 ::60114CX Seal 1
Seal pinion shaft
35 ::10/111 805 2
Use with 101111801
36 ::40313CX Plate retaining 1
37 ::40734CX Screw thrust 1
38 ::70186CX Nut 1
'See Remark'
39 .. 1
I Parking brake assy see index G
40 ::70036CX Washer 10
141 ::70026CX Bolt 10
142 ::70050CX Washer 10
43 ::70045CX Dowel 2
144 ::70119CX Bolt 10
45 ::40508CX <M Disc parking brake 1
Disc brake
145A ::258/7840 1 1
Used with {0/904700 & 101111800 - See Note 1
Disc irkh brake
145A ::41871CX 1
Countersunk
46 ::40991CX <M Coupling 1
Flange coupling
146A 258178403 1
Used with 10/904700 & 101111800 See Note 1
47 ::40128CX Washer 1
148 ::70025CX Pin split 1
49 ::40184CX Nut 1
Nut stake
49 ::10/111 803 1
Use with 101111801
50 :70190CX Bolt 14
51 :70007CX Bolt 12
Page 162
52 :70110CX Washer 12
53 826/00568 Bolt 1" X 12" long 8
54 257/00211 Spacer 2
155 134010903Z Nut 1" 8
56 823100037 Washer 8
B
JC
Page 163

9802/2550 F4-4-1 AXLE & DIFFERENTIAL, ASSEMBLIES,

REAR
B
JC

Axle assembly rear
10/201900 1
Standard
Page 164
1 10/202100 <M Axle assembly, rear compactor 1

Axle rear compactor RP 32-32HN
10/904800 <M257807 ,r A 1
S~~'~~t~U1
Axle rear compactor 26.11 RATIO
10/904600 B 1
I REPLACES 101202100 (SERVICE SCHEME 258178400)
'See Remark'
12 .. 2
I Hub!, ~YUvUV assy
'See Remark'
13 .. 2
Caliper brake assy
14 :41543CX Casing 1
15 :60219CX Superseded Breather 1
5 :10/904801 Breather 1
6 :70001CX Plug filler 1
7 :40177CX Shaft drive 2
8 :20582CX 1
1428 only
8 10/202300 A 1
1428 Compector ottiy
8 10/111801 Differential assembly B 1
Carrier assembly
9 ::20201CX 1
Standard & Compector
None serviced part
:::N.S.P. 1
Carrier
None serviced part
1 :::N.S.P. 2
Cap
12 :::70041CX Washer 4
13 :::70014CX Bolt 4
14 ::40132CX Washer tab lock 2
B
15 ::20200CX Housing differential assembly 1

None serviced part
JC
6 :::N.S.P. 1
Case flanged
None serviced part
:::N.S.P. 1
Case plain
18 :::70039CX Washer 12
19 :::70197CX Bolt 12
121 ::40561CX Nut ring 2
23 ::50089CX Gear 2
124 ::41709CX Trunnion 1
25 ::50071CX Gear pinion 4
27 ::20264CX 1
Standard 428
27 ::10/202001 1
con tpector only
28 ::85042CX Kit-bolt 1
30 ::20407CX Cage bearing pinion 1
None serviced part
31 :::N.S.P. 1
Cage
Bearing assembly cup & cone
32 :::10/201901 1
Cup & cone
Bearing assembly cup & cone
132A :::10/201902 1
Cup & Cone
Spacer
33 :::40279CX 0
I 40. 150mm.
Spacer
33 :::40280CX 0
40. 175mm.
Page 165
33 :::40291CX I~g~~e;mm 0
Spacer
33 :::40292CX 0
39.700mm
Spacer
33 :::40293CX 0
39. 725mm.
Spacer
33 :::40294CX 0
39. 750mm
Spacer
33 :::40295CX 0
39. 775mm.
33 :::40296CX I~g~~e~mm 0
33 :::40297CX I~g~~e;mm 0
33 :::40298CX I~g~~e~mm 0
33 :::40299CX I~g~~e;mm 0
33 :::40300CX I ~pa_c_e!39.9 mm 0
139.900mm
33 :::40301CX I~g~~e;mm 0
Spacer
33 :::40302CX 0
139.950mm
33 :::40303CX I~g~~e;mm 0
33 ::40304CX I~g~~e~mm 0
33 :::40305CX I~g~~e;mm 0
B
33 :::40306CX I~g~~e~mm 0
JC
Spacer
33 :::40307CX 0
140.075mm
Spacer
33 :::40308CX 0
40.100mm
Spacer
33 :::40309CX 0
40. 125mm
34 ::40339CX Shim 0
134 ::40340CX Shim 0
34 ::40341CX Shim 0
35 ::60114CX Seal 1
Seal pinion shaft
35 ::10/111 805 1
Use with 101111801
136 ::40313CX Plate retaining 1
37 ::70036CX Washer 10
38 ::70028CX Bolt 10
39 :20078CX <M Coupling assembly 1
139A 258178403 Flange coupling 1
40 ::40128CX Washer 1
141 ::70025CX Pin split 1
42 ::40184CX Nut 1
Nut stake
42 ::10/111 803 1
Use with 101111801
43 :70190CX Bolt 14
144 :40734CX Screw thrust 1
45 :70186CX Nut 1
46 :70007CX Bolt 12
147 :70110CX Washer 12
48 826/00568 Bolt 1" X 12" long 4
http://localhost:8033/ProductCatalog/DrawingPrintaspx?ServicePartsPageID... 03.08.2015
Page 166
49 826/00102 Bolt 1"x10.1/2in long 4

50 134010903Z Nut 1" 8
51 823100037 Washer 8
B
JC
Page 167

9802/2550 F4-6-1 HUB, & REDUCTION GEAR, 428

COMPACTOR
1-"";
'" ()
1""'""
B
JC

None serviced part
N.S.P. 4
I Hub assy
Page 168
2 :40492CX Hub 1
13 :40794CX Carrier planet 1
4 :50091CX Carrier planet 3
15 :41388CX Shaft planet 3
6 :70042CX Plug drain 1
7 :40893CX Washer thrust 6
8 :60412CX o Ring 3
19 :70090CX Screw grub 3
10 :40450CX Button thrust 1
11 :60098CX Circlip 1
12 :50132CX Gear sun 1
13 :40893CX Washer thrust 1
14 :60333CX Lock retaining 1
15 :40999CX Ring lock 1
16 :40996CX Nut ring 1
17 :50082CX Ring gear 1
18 :41325CX Gear hub 1
19 :40495CX Retainer 1
120 :60005CX Superseded Bearing 1
120 :907/01400 Bearing 1
21 :40033CX Nut 12
Stud
22 :41366CX 12
See Note 1
23 :60005CX Superseded Bearing 1
23 :907/01400 Bearing 1
Seal oil
24 :60417CX Superseded 1
138.5 WIDTH 159.8//0 197.0 0/0
B
24 :61011CX Seal oil 1

JC
25 :70242CX Stud 18
26 :41536CX Disc 1
27 :70218CX Washer 18
128 :70085CX Nut 18
29 :41335CX Superseded Spindle hub 1
29 :41584CX Spindle hub 1
'See Remark'
30 1
1~~~eNote2
31 40035CX Plate caliper 1
32 'See Remark' 4
33 70008CX Superseded Bolt 4
33 70010CX Bolt 16
34 70137CX Bolt 1
35 70196CX Bolt 35
36 70200CX Washer 1
37 70036CX Washer 35
138 'See Remark' 1
39 70009CX Bolt 4
Page 169

9802/2550 \ G BRAKES \ G01 BRAKES
9802/2550 G1-3-1 HOSE & PIPEWORK, FOOT BRAKE,

AIR CIRCUIT
B
JC
Page 170

'See Remark'
1
Compressor see engine index K 8
12 658/00776 Pipe 1
3 649/01600 Hose 1
14 816/00235 Adapter 1
'See Remark'
5 1
Unloeder valve see index G
6 15/203405 Adapter 1
7 258/08400 Pipe 1
8 1305/0006 Bolt 2
19 258108400 Pipe 1
10 151207500 Hose 1
11 258/08300 Pipe 1
12 151206609 Adapter T 1
13 649/04200 Hose 2
14 151206608 Elbow 2
'See Remark'
5 1
1Air reservoir see index G
16 257/21600 Pipe 1
17 257/00422 Pipe 1
19 1340/0402 Nut lock 2
20 15/206500 Tap drain 2
121 816/00363 Adapter 2
22 257/36100 Pipe 1
23 257/22400 Pipe 1
B
'See Remark'
24 1
1Foot brake control
JC
25 816/00460 Adapter 1
26 816/00460 Adapter 1
27 151203404 Adapter 1
28 15/203404 Adapter 1
29 15/206610 Adapter Tee 1
30 15/203404 Adapter 1
131 15/200126 Plug blanking 1
32 1305/0104 Bolt 3
33 1416/0005 Washer 3
'See Remark'
34 1
Ll"f"""f"r see index G
'See Remark'
35 1
1Master cylinder see index G
36 15/206405 Shim 0.064in 2
37 1411/0002 Washer 1
38 134010103 Nut 1
39 258108600 Pipe 1
140 151103400 Hose 1
41 258/08700 Pipe 1
42 151206607 Elbow 1
'See Remark'
143 1
Trensmissioi control valve see index F
144 256/52300 Pipe 1
45 151203410 Adapter T 1
46 258/20200 Pipe 1
147 151203421 Elbow 1
48 256/11200 Pipe 1
Page 171
49 15/203410 Adapter T 1
50 258/20100 Pipe 1
51 151203421 Elbow 1
52 1416/0006 Washer 2
53 1305/0204 Bolt 2
54 256100408 Bracket 1
155 1411/0001 Washer 2
56 258139300 Pipe reservoir to tee 1
57 165010006
I ~g~~~8'~
CBIOpt 1
58 258/39400 Pipe valve 1
B
JC
Page 172

9802/2550 G1-5-1 HOSE & PIPEWORK, FOOT BRAKE,

HYDRAULIC CIRCUIT
B
JC
077871
Page 173

'See Remark'
1
Llctuator see index G
12 649/06000 Hose 1
3 649/06000 Hose 1
14 15/103100 Superseded Clip spring 2
15 826/00120 Screw 2
6 151102900 Reservoir 2
7 15/103000 Cap 2
8 258/33800 Pipe LH short 1
19 258/33700 Pipe RH long 1
10 256/67902 Bolt banjo 2
11 15/101406 Gasket 2
12 256/67901 Banjo 2
13 15/101406 Gasket 2
'See Remark'
4 1
1Master cylinder see index G
15 257/30300 Pipe 2
16 816/00207 <M257738 Adapter T 2
Adapter tee
6 816/55037 2
See Note 1
Bolt
1325/0102 <M257738 2
Used only with 816100207
Bolt
1305/0102Z 2
19 151102304 Washer 6
B
Banjo
20 15/102301 2
JC
NLA
21 816/00256 Adapter 2
22 151102307 Bolt banjo 2
23 258/86100 Pipe RH short 1
24 258/86000 Pipe LH long 1
25 257/00425 Cover 1
26 253/07202 Clip 6
27 258/89804 Superseded Guard brake pipe 2
27 258/99200 Guard brake pipe 2
128 1315/0408Z <M Setscrew 4
28 1315/0508Z Setscrew M12 X 30 4
29 1411/0005Z <M Washer 4
Page 174

9802/2550 G1-7-1 BRAKE ACTUATOR, & MASTER

CYLINDER
B
JC
Page 175

1 15/102800 Cylinder master 1
2 :15/102801 Kit-repair 1
13 15/209500 Actuator 1
14 :15/206401 Filter 1
IS :15/206402 Retainer 1
6 :15/206403 Circlip 1
7 :15/206404 Shim 0.032in 0
7 :15/206405 Shim 0.064in 0
18 15/209501 Kit-repair 1
9 1411/0002 Washer 1
10 134010103 Nut 1
B
JC
Page 176

9802/2550 G1-8-1 VALVE, UNLOADER
B
JC

1 15/200100 Valve unloader assembly 1
12 :15/200122 Screw 1
13 :15/200123 Nut lock 1
Page 177
4 :15/200138 Screw 4
5 :15/200125 Washer 12
6 :15/200121 Cover top 1
7 :15/200119 Seat spring 1
18 :15/200120 Washer 1
9 :15/200118 Spring governor 1
10 :15/200200 Diaphragm assembly 1
11 ::15/20011 0 Nut 1
12 ::15/200201 Guide spring 1
13 ::15/200202 Retainer diaphragm 1
14 ::15/200203 Diaphragm 1
15 ::15/200204 Seat diaphragm 1
16 ::15/200205 Shim 1
17 ::15/220206 Plunger 1
18 :15/200137 Seal 1
19 :15/200136 Washer 1
Valve inlet exhaust
120 :15/200135 1
I Supplied StJpdrate/;
Guide valve No 1
121 :15/200134 1
Supplied Separte/y
22 :15/200133 Spring 1
23 :15/200132 Nut cap 1
24 :15/200105 Diaphragm 2
25 :15/200104 Washer diaphragm 2
26 :15/200103 Screw 2
27 :15/200124 Screw 6
128 :15/200106 Cover inlet 1
B
29 :15/200107 Gasket 1
JC
30 :15/200108 Spring 1
131 :15/200111 Guide spring 1
32 :15/200110 Nut 1
33 :15/200112 Washer 1
134 :15/200113 Valve unloader 1
35 :15/200109 Filter air 1
136 :15/200126 Plug blanking 2
37 :15/200127 Body 1
38 :15/200102 Valve non-return 1
39 :15/200101 Circlip 1
140 :15/200117 Seal 2
41 :15/200130 Bracket 1
142 :15/200129 Cover 1
143 :15/200131 Screw 2
44 :15/200115 Plunger 1
45 :15/200114 Seal 1
46 :15/200116 Seal 1
47 :15/200128 Plug 1
Page 178

9802/2550 G1-9-1 VALVE, CONTROL, FOOTBRAKE
B
JC

1 15/206700 Valve control 1
12 :15/206701 Kit-repair 1
13 :15/206702 Stop rubber 1
Page 179
I : 15/206703 I Bolt centre
B
JC
Page 180

9802/2550 G1-1 0-1 RESERVOIR AIR
B
JC

1 15/206300 Reservoir 1
Reservoir
15/209600 1
I 428-N.CBlopt
Page 181
:15/206301 Adapter 2
13 :15/203602 Valve non-return 1
Valve non-return
13 151209700 1
1428 N.C.8./opt
14 :15/206303 Washer copper 2
Is :15/206304 Plug 1
IS :816/83004
I ~~~gN.C.B /opt
1
6 :15/206305 Elbow 2
6 151203421 Elbow 1
7 :15/206306 Valve safety 1
18 :15/206302 Washer aluminium 1
19 321200600 Superseded Band air filter mounting 2
9 32/208000 Band mounting 2
10 :1305/3112 Bolt 2
11 :134010103 Nut 2
12 1305/0104 Bolt 4
13 134010103 Nut 4
B
JC
Page 182

9802/2550 G1-12-1 BRAKE CALIPER, HOLLOW TYPE

PISTONS
B
JC
13
Page 183

1 15/900300 Brake caliper 2
None serviced part
2 :N.S.P. 1
Housing
3 :15/900201 Plate retaining 4
14 :15/900202 Bolt 8
5 :15/900203 Nipple bleed 2
6 :15/900302 Superseded Kit-seal 1
6 :15/900304 Kit seal 1
None serviced part
7 ::N.S.P. 4
Dust boot wiper seal
None serviced part
18 ::N.S.P. 4
'0 'ring seal piston
None serviced part
9 ::N.S.P. 2
'0 'ring seal piston head
10 :15/900301 Piston hollow type 4
11 :15/900206 Ring back-up 4
12 :15/900207 Head cylinder 2
13 :15/900208 Plug 1
14 :15/900209 Pad brakes pair 2
B
JC
Page 184

9802/2550 G1-13-1 COLD START, ALCOHOL

EVAPORATOR
B
JC
Page 185

1 15/209200 Evaporator alcohol 1
2 1305/0004 Bolt 3
13 1411/0001 Washer 3
14 134010003 Nut 3
IS 1406/0008 Seal washer 2
6 109/11601 Adapter 2
7 1606/0001 Adapter 2
8 826100183 Nut female 2
19 816/00343 Adapter firtree 2
10 816/55018 Adapter 2
11 256/34600 Fluid METHANOL 0
'See Remark'
2 1
Compressor see index K
Tube
3 647/03500 1
750mmlong
14 32/902400 Filter air compressor 1
Cap blanking 3/4"BSP steel
816/00196 1
428 only
B
JC
Page 186

9802/2550 G1-14-1 BRAKE, PARKING
B
JC
Page 187

1 252/18500 Superseded Lever hand 1
1 452/02600 Lever parking brake 1
12 1305/3218 Bolt 3
13 1340/0203 Nut 3
4 141010003 Washer 6
5 256/57300 Bracket 1
6 1305/0210 Bolt 2
7 141010003 Washer 2
18 256/40401 Bracket 1
9 701/01000 Superseded Switch Handbrake 1
9 M.S.S. Multi Supersession 1
19 :993/89300 Bracket brake switch 1
9 :701/32000 Switch brake light 1
11 910109600 Cable control 1
12 257/15303 Clevis 1
13 826/00336 Pin 1
14 826/00335 Clip safety 1
15 257/49400 Bracket 423 1
15 258/36200 Bracket 1
16 1418/0014 Washer 1
17 1305/0414 Bolt 2
18 141010005Z Washer 2
19 60236CX Pin split 1
20 40509CX Plate back 1
B
121 60221CX Shoe assembly 1

22 60222CX Shoe assembly 1
JC
23 :60223CX Shoe 1
124 :60224CX Shoe 1
25 :60225CX Bush 1
26 :60231CX Washer 2
27 :60232CX Screw 2
28 :258/12400 Lining holder assembly 2
None serviced part
29 ::N.S.P. 1
Holder
None serviced part
30 ::N.S.P. 1
Lining
31 60233CX Bolt 2
32 60234CX Washer 2
33 60235CX Nut 2
34 60236CX Pin split 2
35 60237CX Adjuster assembly 1
136 :60238CX Screw 1
37 :60239CX Nut lock 1
138 :60240CX Superseded Spring 1
138 :60237CX Adjuster assembly 1
39 :60241CX Superseded Spring 1
39 :60237CX Adjuster assembly 1
140 60242CX Lever 1
41 60243CX Plunger 2
142 60244CX Bolt 1
43 60245CX Spring 1
44 60246CX Washer spherical 1
45 60247CX Washer 1
Page 188
46 60248CX Cap 1
147 60234CX Washer 1
48 60235CX Nut 1
49 256177202 Cover hand brake 1
B
JC
Page 189

9802/2550 \ H STEERING \ H01 STEERING
9802/2550 H1-3-1 HOSE & PIPEWORK, STEERING
11
B
JC
071951
Page 190

'See Remark'
1
Relief valve see index H
12 1604/0006 Adapter 3/4" BSP MIM 4
14 1604/0002 Adapter 1
6 816/00464 Adapter elbow - malelfemale 1
Coupling Quick release male
7 45/902100 1
Test
8 835/00012 Cap dust 1
19 1605/0010 Adapter 1
10 258112000 Pipe feed 1
Cooler Oil
1 301100400 1
Hydraulic
12 615/22700 Hose 1
13 816/00335 Adapter 90 Elbow 1
14 635/30300 Hose 1
15 258/85100 Pipe return 1
16 ::615/22200 Superseded Hose 1
16 ::615/21200 Hose 1
17 256/13202 Superseded Cover hose 2
17 256/13200 Cover spiral sheathing 2
18 256/52400 Pipe 1
19 256/52600 Pipe 1
120 1606/0009 Adapter reducing 2
B
22 1604/0004 Adaptor Male 2

'See Remark'
JC
23 1
Steer column see index H
124 ::613/20600 Hose 1
'See Remark'
25 2
Steer ram see index H
26 258/07500 Bracket relief valve 1
27 1305/0008 Bolt 2
128 1411/0001 Washer 4
29 1340/0003 Nut 2
30 615/20100 Hose 1
Page 191

9802/2550 H1-4-1 STEERING COLUMN
B
JC
Page 192

Wheel steering
114/24901 Superseded A 1
I Black
Wheel steering
116/00522 <M526073 B 1
Grey
1 125/34900 Wheel steering c/w spinner knob C 1
Nameplate
12 114/24902 A 1
NSP
Cover
12 116/00408 B 1
Use with Grey steering wheel
12 123/03845 >M526074 Cap C 1
3 114/24903 Clip 4
14 150/32302 Cap 1
5 134010103 Nut 1
6 122135404 Knob bearing half 1
7 1411/0002 Washer 1
18 150132303 Spindle 1
9 823/00186 Washer 1
10 257/30600 Column steering 1
11 134010602 Nut 1
12 G18/2 Key 1
13 2102/0415 Superseded Pin tension 1
13 2102/0422 Pin tension 1
14 257139403 <M Bracket 1
14 257/39405 Bracket 1
Bracket panel
5 257/39402 1
I Deleted
Bracket
B
6 257/39401 1
I Deleted
JC
17 1305/0207 Superseded Bolt 1

17 1305/0206 Bolt 11
18 141010003 Washer 11
19 134010203 Nut 2
20 1305/0206 Bolt 1
121 1305/0305 Bolt 2
22 1416/0007 Washer 2
23 'See Remark' 1
124 1315/0407 Bolt 4
25 1416/0006 Washer 4
Page 193

9802/2550 H1-5-1 PUMP, STEERING
B
JC

Pump
919/22900 1
I JCB 423 only
Pump
919/23500 1
I JCB 428 only
Page 194
2 :920100746 Gear set 1

13 :920100750 Superseded Kit-repair 1
3 920100989 Kit-repair 1
4 :920100751 Superseded Kit-seal 1
14 920100990 Kit-seal 1
Is :920100747 Spacer 1
None serviced part
6 :N.S.P. 1
4ual-''''''
7 :920100675 Screw Allen 1
18 :920100749 Dowel 2
None serviced part
19 :N.S.P. 1
I Cover
10 :920100748 Bolt 4
B
JC
Page 195

9802/2550 H1-6-1 PUMP, STEER FITTINGS
B
JC

'See Remark'
1
I Pump assy see index E

3
Page 196
1305/1908 Bolt 0
14 1416/0006 Washer 0
Is 1305/1708 Bolt 3/8"UNC x 1-1/4" 0
IS 1305/1706 Bolt 4
6 2401/0209 o Ring 1
7 933102200 Flange adaptor 1
7 933/02100 Flange adaptor 1
18 1305/1706 Bolt 4
9 2401/0213 o Ring 1
B
JC
Page 197

9802/2550 H1-6-1 PUMP, STEER FITTINGS
B
JC

'See Remark'
1
I Pump assy see index E

3
Page 198
1305/1908 Bolt 0
14 1416/0006 Washer 0
Is 1305/1708 Bolt 3/8"UNC x 1-1/4" 0
IS 1305/1706 Bolt 4
6 2401/0209 o Ring 1
18 1305/1706 Bolt 4
9 2401/0213 o Ring 1
B
JC
Page 199

9802/2550 H1-7-1 VALVE, STEERING
B
JC
:2
I
1 35/404200 Valve steering 1
12 35/404201 Housing and spool 1
13 :35/404202 Kit-repair 1
Page 200
4 :35/404203 Superseded Bearing front bearing 1

14 :35/404902 Bearing complete 1
Is :35/404204 Bearing needle 1
6 351404205 Bearing rear bearing 1
7 :35/400502 Ring 1
8 :35/400507 Pin cross 1
9 :35/400508 Ball 1
10 :35/400510 Bush 1
11 :35/400518 Drive 1
12 :35/402002 Spacer 25.0mm 1
13 :35/403005 Spacer 1
14 :35/400513 Plate distributor 1
15 :35/404206 Kit-gear 1
16 :35/400511 Plate end 1
17 :35/400509 Superseded Pin roll 1
17 :2102/0415 Pin tension 1
18 :35/403002 Bolt 1
19 :35/403003 Bolt 6
120 :35/404207 Superseded Spring 4
120 :35/403001 Plate spring
B 4
JC
Page 201

9802/2550 H1-7-1 VALVE, STEERING
B
JC
:2
I
1 35/404200 Valve steering 1
12 35/404201 Housing and spool 1
13 :35/404202 Kit-repair 1
Page 202
4 :35/404203 Superseded Bearing front bearing 1

14 :35/404902 Bearing complete 1
Is :35/404204 Bearing needle 1
6 351404205 Bearing rear bearing 1
7 :35/400502 Ring 1
8 :35/400507 Pin cross 1
9 :35/400508 Ball 1
10 :35/400510 Bush 1
11 :35/400518 Drive 1
12 :35/402002 Spacer 25.0mm 1
13 :35/403005 Spacer 1
14 :35/400513 Plate distributor 1
15 :35/404206 Kit-gear 1
16 :35/400511 Plate end 1
17 :35/400509 Superseded Pin roll 1
17 :2102/0415 Pin tension 1
18 :35/403002 Bolt 1
19 :35/403003 Bolt 6
120 :35/403001 Plate spring
B 4
JC
Page 203

9802/2550 H1-8-1 VALVE, SHOCK, STEERING
B
JC
00
o
1 35/404500 Valve complete 1
None serviced part
2 :N.S.P. 1
I Housing
Page 204
None serviced part

3 N.S.P. 1
I Check valve assy
4 :35/404502 Valve assembly shock 1
5 :35/404503 Kit-service 1
None serviced part
6 ::N.S.P. 2
I Fixing screw
None serviced part

7 ::N.S.P. 4
'0 'ring
B
JC
Page 205

9802/2550 H1-9-1 VALVE, RELIEF
B
JC

1 919/15500 Valve relief P/Ex 1
None serviced part
2 :N.S.P. 1
I Body
Page 206
:920100825 Seat 1
14 :920100233 Wire 1
15 :920101018 Plunger 1
6 :920100193 Spring 1
7 :920100023 Seat assembly, valve 1
8 :920100169 o Ring 1
10 :920100202 Spring 1
11 :920100826 Superseded Seal ring 1
11 :2401/0104 o Ring 1
12 :920100827 Cap 1
13 :920100828 Screw adjusting 1
14 :920100829 Nut 1
15 :1406/0016 Seal bonded 1
16 :920100831 Nut acorn 1
17 1305/3130 Bolt 2
18 1416/0005 Washer 2
B
JC
Page 207

9802/2550 H1-9-1 VALVE, RELIEF
B
JC

1 919/15500 Valve relief P/Ex 1
None serviced part
2 :N.S.P. 1
I Body
Page 208
:920100825 Seat 1
14 :920100233 Wire 1
15 :920101018 Plunger 1
6 :920100193 Spring 1
7 :920100023 Seat assembly, valve 1
8 :920100169 o Ring 1
10 :920100202 Spring 1
11 :2401/0104 o Ring 1
12 :920100827 Cap 1
13 :920100828 Screw adjusting 1
14 :920100829 Nut 1
15 :1406/0016 Seal bonded 1
16 :920100831 Nut acorn 1
17 1305/3130 Bolt 2
18 1416/0005 Washer 2
B
JC
Page 209

9802/2550 H1-10-1 RAM, STEERING
B
JC
Page 210

1 560/35300 <M257760 Ram steering assy P/Ex 2
1 560/35700 Ram steering P/Ex 2
12 :560/29600 Cylinder 1
12 ::658/00332 Pipe 1
3 :809100068 Bush 1
Head piston
4 :560/22702 1
12 Halves
5 :560/22701 Rod piston 1
6 :560/22703 Gland bearing 1
7 :560/22704 Ring back-up 1
18 :2411/5111 Seal 1
19 :2401/0237 o Ring 1
10 :560122705 Cap end 1
11 :2411/8031 Seal wiper 1
12 :145010001 Nipple Grease, Straight 1/8 BSP 1
13 :808/00145 Bush 1
Spacer
4 :560/35301 <M257760 1
See Note 1
Spacer
4 :560/35701 1
See Note 1
Spacer
5 257136805 2
10mm. Thick
Spacer
257/36806 2
12.5mm. Thick
B
JC
Page 211

9802/2550 \ K ENGINE OK & DKTD1160 \ K01 ENGINE,BlOCK & SUB-ASSEMBLIES
9802/2550 K1-1-0 ENGINES, COMPLETE & SHORT
B
JC
094381
Page 212

Engine Complete - DK1160
01/700100 P/Ex 1
423
Engine Reconditioned DK1160
A 01/700100R 1
See Note 1
E~~il Complete - DKTD1160
12 01/700200 il?iuil?Rr
P/Ex 1
Engine Reconditioned DKTD1160

12A 01/700200R
See footnote 1
1
Block short assembly

3 07/377101 1
423
Block short assembly
4 07/369221 4 ?R14?R(,;
1
B
JC
Page 213

9802/2550 K1-1-1 BLOCKASSEMBLY
B
JC
Page 214

1 07/680960 Superseded Block Cylinder 1
1 07/681945 Block cylinder 1
12 07/241054 Superseded Liner Standard 6
12 07/394080 Liner standard 6
12A 07/256960 Superseded Liner Oversize +0.25 0
2A 07/159289 Liner oversize - 0.25 0
3 07/249788 Shim 0
4 07/279097 Plug 11
Plug expansion
4 07/240585 5
4281428C Only
5 071240396 Plug 2
6 07/241572 Bearing 1
7 07/251757 Dowel 1
8 07/675539 I~~~gOnly 6
8 07/649622 4?R-14?R("; Only 4
9 07/244680 Washer seal 0

10 07/240583 Plug 1
11 07/274802 Tap drain 1
12 07/251972 Clip Jubilee 1
13 07/799017 Hose 1
14 07/248580 Plug 5
15 07/242097 Washer seal 5
16 07/241165 Plug 1
17 07/251835 Dowel 1
B
Bolt
07/509764 12
1423 Only
JC
Bolt
07/509764 4?RI4?R("; Only
14
Bolt
071509822 2
1423 Only
Plate lock
07/637167 14
1423 Only
Plate lock
9 07/251918 4?RI4?R("; Only
14
20 071241754 Bearing Camshaft 5

21 07/241574 Bearing Camshaft 1
Cover
1423 Only
22 07/159424 Plug 2
23 07/222833 Plug 1
24 07/165971 Gasket 2
25 07/346625 Seal Ring 1
26 07/126720 Bolt 20
27 07/251928 Washer spring 20
128 07/240494 Bolt pillar 0
29 07/213355 1
1423 Only
29 07/241496 1
~~~~4?R("; Only
Washer seal
130 07/331331 1
1423 Only
Washer seal
30 07/331327
4?RI4?R("; Only
1
Plug expansion D=42mm x 1.5mm

31 07/585371 4
4231428
Page 215
42BI42BC Only
31 071279097 Plug 4
32 07/614032 I~~~gOnly 2
32 07/251359 4?R-14?Rr: Only 2
33 07/253126 Bush Centering 2

'See Remark'
134 1
Gasket set refer to page K9-2-1
Nozzle ~JI~del 1,2 & 3
35 07/614662
42BI42BC Only
3
Nozzle 4,5 & 6

135A 07/614663 4?RI4?Rr': Only
3
Plate lock
36 071614629 6
42BI42BC Only
Bolt
37 071612940 4?RI4?R(: Only 6
138 071226077 I~~~gOnly 6

39 07/311336 Stud 8
40 07/251930 Washer 8
141 07/523872 Nut 8
Screw Adjusting
142 07/179773 1
1423 Only
B
JC
Page 216

9802/2550 K1-2-1 CRANKSHAFT, BEARINGS, PULLEYS,

FAN BELT & FAN
B
JC
Page 217

1 07/670906 Crankshaft 1
2 07/680293 Superseded Kit-bearing Main Standard 1
12 07/681175 Kit-bearing Main Standard 1
2A 07/680294 Superseded Kit-bearing Main Undersize 0.25mm 1
12A 07/681176 Kit-bearing Main Undersize 0.25mm 1
2B 07/680295 Superseded Kit-bearing Main Undersize 0.50mm 1
2B 07/681177 Kit-bearing main undersize 0.50mm 1
2C 07/680296 Superseded Kit-bearing main undersize 0.75mm 1
2C 07/681178 Kit-bearing Main Undersize 0.75mm 1
2D 07/680297 Superseded Kit-bearing Main Undersize 1.00mm 1
2D 07/681179 Kit-bearing Main Undersize 1.00mm 1
12E 07/680298 Superseded Kit-bearing Main Undersize 1.25mm 1
12E 07/681180 Kit-bearing Main Undersize 1.25mm 1
Washer Thrust Standard
See Note 1
3 07/681649 Kit-thrust washer 1
Washer Thrust Standard
3 07/681183 1
See Note 2
Washer Thrust Oversize 0.127mm
13A 07/241711 2
See Note 1
13A 07/681184 Superseded Washer Thrust Oversize 0.127mm 2
13A 07/681650 Kit-thrust washer oversize - 0.127mm 1
Washer Thrust Oversize 0.254mm
3B 07/241712 Superseded 2
See Note 2
3B 07/681185 Washer Thrust Oversize 0.254mm 2
14 07/306046 Key 2
B
IS 07/241157 Gear crankshaft 1

JC
6 07/240296 Deflector Oil 1

7 07/240297 Spacer Ring 1
8 07/115122 ~~I_ey Crankshaft 1

STAND4RD 423/1281128(.,
Crankshaft
8 258/80603 1
14286 Only - With air vv. n,mvwng
Damper
19 07/237726 1
1423 Only
19A 07/298836 1
~?RI4?RC Only
10 07/532597 Washer 6
lOA 07/234603 Plate Lock 0
11 07/532597 Washer 6
12 07/311198 Bolt 6
Bolt
2 07/311071 6
1428c Only - With air vv. n,mvwng
13 07/638887 Bolt Centre 1
14 07/516404 Pulley Water pump 1
15 07/285907 Pulley alternator 1
16 07/168923 Belt Fan 2
Belt Drive
258/97301 1
I Air vv.H.".'V' m'~
Fan pushei
257/53802 1
Standard 4231428
Fan puller
258/80604 1
428C Only
18 07/279099 Boss spacer 1
18 07/297688 Bush 1
19 07/643944 Hub 1
Page 218
20 07/251489 Bolt 6
22 07/249184 Plate lock 3
23 07/311184 Bolt 1
124 07/652631 Washer 1
25 07/234603 Plate Lock 0
26 07/126720 Bolt 6
B
JC
Page 219

9802/2550 K1-3-1 TIMING CASE, CAMSHAFT & GEARS
11 B
JC
Page 220

1 07/241079 Camshaft 1
2 :07/241140 Washer Thrust 1
13 071226595 Key 1
14 07/306124 Shim 0
15 07/253619 Washer Thrust 1
6 07/241064 Plate lock 2
7 07/251623 Bolt 4
8 07/241141 Gear Camshaft 1
19 07/241148 Gear Steer pump 1
10 07/241149 Dowel 2
11 07/240503 Bolt 1
12 07/210267 Washer 1
13 07/210555 Washer Thrust 2
14 07/306159 Gear Intermediate 1
15 07/210294 Bush 1
16 07/657632 Hub 1
17 07/657633 Washer 1
18 07/891789 Bolt 1
Cover timing
9 071117089 1
4231428 & 428C
Cover timing
9A 07/613944 4281428C Only 1
See Note 1
120 071240986 Shim 0
121 07/240631 Seal oil, front 1
21 07/240631 Seal oil, front 1
B
22 07/241370 Gasket timing cover 1

23 07/618731 Plate Support 1
JC
24 07/241070 Gasket 1
25 07/240279 Dowel 2
PI
26 07/267805 1
~=:!Note 1
Insert
26 07/240455 7
27 071117883 Gasket 1
128 07/513190 Cover 1
PI
29 07/248538 1
~=:!Note 1
Seal Ring
130 07/346625 Use, only 1
See Note 1
131 07/241064 Plate lock 1
32 07/251620 Bolt 2
33 07/240528 Washer 9
134 07/251489 Bolt 3
35 07/251487 Bolt 6
136 07/251486 Bolt 1
37 07/251485 Bolt 1
39 07/251275 Nut 2
Page 221

9802/2550 K1-4-1 FLYWHEEL & HOUSING
B
JC
Page 222

Flywheel assembly
07/685763 1
423
A 07/278781 ~~.':"'~I assembly 1

4281428C
12 :07/243716 Gear Ring 1
3 071235719 Bush 1
4 07/240373 Dowel 3
5 07/241200 Plate lock 3
6 07/238028 Bolt 6
Housing flywheel
See Note 1
7 07/682119 Housing flywheel 1
Housing flywheel
See Note 2
7 07/681304 Superseded Housing flywheel 1
18 07/241804 Ring 0
19 07/680690 Superseded Seal oil, rear 1
9 07/681704 Seal oil, rear 1
19A :07/615864 Guard seal 1
10 071241160 Gasket 1
11 07/240279 Dowel 2
12 07/639718 Bolt 3
13 07/240947 Indicator 1
Indicator
3 07/247498 1
B
14 07/202950 Washer 13
JC
Bolt
5 07/241373 13
With boring
Bolt
5 07/657576 1
Without boring
16 07/108318 Plug 2
Plate Adaptor
7 07/685289 1
423 Only
Washer
07/251929 12
423 Cnly > inner
Bolt
07/226472 12
423 Only - outer
Bolt
07/251634 12
423 Only - inner
Bolt
07/251403 12
423 Only - outer
20 07/651003 Stud 8
22 07/523873 Nut 8
23 07/272214 Plate Cover 1
Gasket
24 07/249785 1
Bolt
25 07/251619 3
Bolt
25 07/126721 3
Used only on 071681304
Washer spring
26 07/251928 3
Washer
26 07/251929 3
Used only on 071681304
27 07/523871 Nut 3
Page 223
15
B
JC
Page 224

9802/2550 K1-5-1 PISTONS & CON-RODS
B
JC
Page 225

1 07/648841 Rod Connecting 6
2 :07/116609 Bush 6
13 :07/508990 Bolt 2
14 :07/508987 Nut 2
IS 071117383 Kit-bearing Big-end Standard 1
SA 071117384 Kit-bearing Big end Undersize 0.25mm 1
IS8 071117385 Kit-bearing Big end Undersize 0.50 1
SC 071117386 Kit-bearing Big end Undersize 0.75mm 1
SD 071117387 Kit-bearing Big end Undersize 1.00mm 1
ISE 071117388 Kit-bearing Big end Undersize 1.25mm 1
Piston Assembly 3 Ring
1423 only
6 07/682068 Piston assembly 6
1423 only
6 07/682068 Piston assembly 6
6A 07/680861 Superseded 6
4?RI4?RC
6A 07/681948 Piston assembly, 4ring 6
16A 07/681891 Superseded Piston assembly, 4 Ring 6
16A 07/681948 Piston assembly, 4ring 6
7 :07/241117 Pin Gudgeon 6
8 :07/654049 Circlip 12
Kit-piston ring 3 ring piston
9 :07/680964 6
423 only
Kit-piston ring 4 ring piston
:07/680853 Superseded 6
42314281428C
B
10 071682066 Kit-piston ring 4 ring piston 6

JC
Page 226

9802/2550 K1-6-2 ENGINE MOUNTINGS
B
JC
Page 227

1 258/41100 <M257659 Bracket front mounting engine 2
1 258/49000 Bracket front mounting 2
12 258/41300 Bracket rear mounting engine 2
13 258/41001 Mounting metalastik, engine 4
4 258/41002 Pad 4
5 1305/3416Z Bolt 1/2" x 2.114" long 8
6 258/41003 Plate Spreader 8
7 134010403Z Nut 8
18 1315/0711Z Bolt 2
10 1411/0005Z Washer 8
11 142010011Z Washer Plain M16 4
12 1315/0712Z Bolt M16 x 50mm 2
13 07/311336 Stud 8
14 823/00309 Washer hardened 8
15 071523872 Nut 8
16 07/651003 Stud 8
17 823/00603 Washer hardened M16 8
18 071523873 Nut B 8
JC
Page 228

B
JC
Page 229

1 258/41100 <M257659 Bracket front mounting engine 2
1 258/49000 Bracket front mounting 2
13 258/41001 Mounting metalastik, engine 4
4 258/41002 Pad 4
5 1305/3416Z Bolt 1/2" x 2.114" long 8
6 258/41003 Plate Spreader 8
7 134010403Z Nut 8
18 1315/0711Z Bolt 2
10 1411/0005Z Washer 8
11 142010011Z Washer Plain M16 4
12 1315/0712Z Bolt M16 x 50mm 2
13 07/311336 Stud 8
15 071523872 Nut 8
16 07/651003 Stud 8
18 071523873 Nut B 8
JC
Page 230

B
JC
Page 231

1 258/49700 Bracket front mounting engine 2
13 071311336 Stud 8
IS 071523872 Nut 8
6 07/651003 Stud 8
8 071523873 Nut 8
19 4101/0602 Fluid locking 0
10 1305/3740Z Bolt 4
11 258141005 Washer Rebound 4
12 257/53805 Spacer 4
13 257/59100 Pad engine mounting rubber 4
14 258/41006 Spacer 4
15 1411/0008Z Washer 4
16 134010703Z Nut 4
B
JC
Page 232

9802/2550 K1-7-1 COVERS, SIDE
B
JC
14
Page 233

1 071117297 Cover 1
2 07/241072 Superseded Gasket 2
12 07/098137 Gasket 2
13 07/251622 Bolt 28
14 07/240528 Washer 28
Is 071117297 Cover 1
6 07/251619 Bolt 1
8 07/210247 Gasket 4
9 07/210246 Breather engine oil 2
10 07/262544 Elbow 2
11 07/343852 Washer seal 6
12 07/251623 Bolt 6
Hose
07/262510 0
per metre
B
JC
Page 234

9802/2550 \ K ENGINE OK & DKTD1160 \ K02 CYLINDER HEAD & SUB-ASSEMBLIES
9802/2550 K2-1-1 CYLINDER HEAD
B
JC
Page 235

1 07/257530 Head Cylinder 2
1A :07/649275 Plug 4
1B :07/215063 Pipe 0
12 :07/252556 Holder injector nozzle 6
3 :07/655401 Guide Valve 12
14 :07/253165 Superseded Plug 4
4 071279097 Plug 4
15 :07/541050 Plug 6
6 :07/663515 Seat Inlet valve 6
16A :07/241095 Seat Exhaust valve 6
7 071241582 Superseded Gasket Cylinder head 2
7 07/390655 Gasket Cylinder head 2
8 07/251929 Washer 12
9 07/251496 Bolt 12
10 07/579722 Washer seal 2
11 07/222833 Plug 1
12 07/635235 <E.F85414 Stud 118mm long 28
13 07/635234 <E.F85414 Stud 107mm long 6
14 07/278755 <E.F85414 Nut 34
'See Remark'
5 1
Gasket sets refer to Kg index
16 07/248981 Adapter 1
Bolt
7 07/591896 >E.F85415 28
114mm Long
Bolt
07/591898 >E.F85415 6
128mm Long
B
JC
Page 236

9802/2550 K2-2-1 ROCKER COVER
B
JC
10
076232
18
Page 237

1 07/241102 Superseded Cover rocker 1
1 07/377044 Cover rocker 1
12 07/649963 Cover rocker 1
13 07/241144 o Ring 2
4 07/241100 Housing 2
15 07/750121 Gasket rocker cover 2
6 07/305558 Screw 4
8 07/251494 Bolt 16
9 07/343852 Washer seal 16
Plate Lifting
1423 Only
10 07/669821 Plate lifting 1
11 07/251930 Washer 6
12 07/251641 Bolt 1
Plate Lifting
3 07/511546 1
1423 only
Plate Lifting
07/279167 4?RI4?Rr: Only
1
138 071514420 Plate 1

15 07/251621 Bolt 2
Plate Lifting
071118797 1
42BI42BC Only
Bush
071105888
4?RI4?Rr: Only
3
B
Bolt
07/251642 4
JC
1423 only
Bolt
07/251642 4?RI4?Rr:
6
Bolt
07/251643 4?RI4?Rr: only
0
19 07/226516 Cap Filler 1

None serviced part
20 **** 1
Use item 19 filler cap a"',,"'.III-Jl;
Page 238

9802/2550 K2-3-1 ROCKER ASSEMBLY, INLET/EXHAUST

VALVES, PUSH RODS & TAPPETS
16
B
JC
22
Page 239

1 07/241106 Shaft Rocker 2
2 07/241902 Bracket 6
13 07/651750 Stud 6
14 07/241113 Plate 6
15 07/251930 Washer 6
6 07/523872 Nut 6
7 071119101 o Ring 0
8 07/311338 Stud 6
Bolt
8 07/251643 6
See Note 1
19 07/240678 Nut lock 6
Washer
19 07/202950 6
10 07/241109 Arm rocker assembly 12
11 :07/306020 Bush 1
12 071240526 Superseded Screw 12
12 07/082662 Screw 12
13 07/240527 Nut 12
Washer
4 07/210531 8
4281428G Only
'See Remark'
4 0
Deleted
15 071210532 Spring 4
16 07/226343 Plug 12mm dia 0
16A 07/210535 Plug 16mm dia 0
17 07/241137 Washer 4
B
18 07/241139 Spring 4
19 07/241138 Washer 4
JC
20 07/251982 Circlip 4
121 07/306011 Rod push 12
22 07/306010 Tappet 12
23 07/267356 Valve inlet 6
124 07/267357 Valve exhaust 6
25 07/241408 Ring Centering 12
26 07/242554 Spring valve 12
27 07/242553 Spring valve 12
Seat spri.ng
28 07/241105 12
Exhaust/Inlet 1281428C
Seat spring
128 07/241105 6
Exhaust, 423 Only
Seat
128 07/241104 6
Inlet. 423 Only
29 07/325072
o Ring 6
Inlet, 423 Only
130 07/306008 Collet 24
31 07/306009 Cap 12
Page 240

9802/2550 \ K ENGINE OK & DKTD1160 \ K03 INDUCTION & EXHAUST SYSTEMS
9802/2550 K3-1-2 MANIFOLD, INDUCTION
I
B
JC
11
076531
Page 241

1 07/624850 Manifold exhaust 1
Manifold exhaust
07/260739 1
A"", la(Jv!::'
2 07/241297 Gasket 2
13 07/241374 Gasket 2
14 07/186942 Washer 12
Is 07/251633 Bolt 6
6 07/251499 Bolt 6
7 07/611065 Coil heating 2
8 :07/116893 Insulator 2
18A :07/126979 Washer 2
19 071281509 Superseded Hose induction 1
9 07/528297 Hose induction 1
Hose
10 07/508187 Superseded Clip Jubilee 2
Plug
1 07/204294 1
Used on li712ou73l:1Only
Washer seal
2 07/331328 1
Used on 071260739 Only
B
JC
Page 242

9802/2550 K3-2-2 MANIFOLD, EXHAUST
B
JC
Page 243

1 07/253813 Manifold exhaust, front 1
2 07/624848 Superseded Manifold exhaust, centre 1
12 N.L.A No longer available 1
12 07/373857 Manifold exhaust, centre 1
3 07/253815 Manifold exhaust, rear 1
14 07/227103 Ring Joint 4
Is 07/623351 Seal Ring 0
6 07/241512 <E.F99525 Stud 12
6 07/241512 Stud 8
16A 07/373855 Stud 4
68 07/374093 Stud 4
7 07/637022 <E.F99525 Spacer Bush 12
7 07/637022 Spacer Bush 8
17A 07/373854 Bush Spacer 4
18 07/241513 Nut 13
9 07/679567 Shield heat 1
10 07/325421 Washer 4
11 07/251619 Bolt 4
B
JC
Page 244

9802/2550 K3-4-2 FILTER, AIR, INSTALLATION, SELF

CLEANING
B
JC
076812
Page 245

Kit-filter Air
IA 32/203300 1
Comprises items 1.10.14 & 44
1 32/203600 Filter air assembly 1
2 :32/203601 Element 1
14 ::32/203902 o Ring 1
15 ::32/203904 o Ring 1
6 ::32/203905 Barrel 1
7 ::32/203907 Spring Valve 1
8 ::321203912 Gasket 1
19 ::32/203915 Gasket 1
10 :32/204100 Filter line assembly 1
lOA ::32/204010 Kit-repair 1
11 :::321204001 Superseded o Ring 1
11 :::2401/0109 o Ring 1
12 :::32/204003 Superseded Disc Felt 1
None serviced part
2 **** 1
NIA use item 10A
13 :::32/204004 Pad Gauze 1
14 :32/203100 Bottle Air blast 1
15 1606/0012 Adapter 1
Bracket
257132600 1
428 Stendera
Bracket
258/89100 1
428 Corllpa ...(U,
17 617/20400 Hose 1
B
18 256/00238 Pad Felt 2

19 258/16900 Adapter 1
JC
20 1305/0206Z Bolt 16
Bolt
120 1305/0206Z 14
428 Compeciot
Washer spring
121 1416/0006Z 14
428 Compeciot
22 2201/0020 Clip jubilee 156-178mm 1
23 834/00064 <M257765 Hose Reducer 1
23A 834/00303 Hose induction 1
124 2201/0016 Clip worm drive 91-114mm 2
Clip worm drive 91-114mm
24 2201/0016 3
428 Compecior
25 830100313 <M257659 Tube Induction 1
25A 830100372 <M257765 Tube Induction 1
25B 830100475 Tube induction 1
26 121/87401 Hose Induction elbow 1
27 615/26500 <M257659 Hose 1
Hose
27A 648/02400 <M257765 1
520mm Long
Hose
27B 648/02400 1
50mm Length required
128 813/00309 <M257659 Washer sealing 1
128A 2201/0006 Clip Jubilee, 17/32mm 2
29 816/15057 <M257659 Adapter M22 x 3/4"BSP 1
29A 658/00831 <M257765 Pipe 1
29B 120/52502 Plug 1
30 816/00285 Adapter 1
Page 246
32 258/41400 Bracket 2
33 1305/0210Z Bolt 4
34 134010203Z Nut 5
Nut
34 134010203Z 4
428 Compecio,
136 32/202406 Adapter 1
37 1305/0106Z Bolt5/16"UNF x 1" long 4
38 141010002Z Washer 4
39 134010103Z Nut 5/16" UNF 4
40 1305/0208Z Bolt 1
Carrier
41 258141500 <M257675 1
428 Compactor
Carrier Batte I
41 258/94600 1
428 Compecio,
42 826/00549 Bolt Swing 4
143 1340/0001 Nut 4
144 15/203800 Valve Regulating 1
144A :15/203812 Kit-repair 1
45 1305/0003Z Screw 1/4 UNF x .625 2
146 134010003Z Nut 2
47 15/206603 Adapter 1
148 613/21400 Hose 1/2" BSP 2410mm long 1
149 256/13200 1
1100mm Long
50 256/52200 Pipe 1
51 15/206610 Adapter Tee 1
B
52 816/60172 >M257766 Adapter male 1

53 1411/0012Z >M257766 Washer 1
JC
54 1340/1002Z >M257766 Nut 1

Hose roll - 10 metres
155 648/00308 Superseded 0
155 648/00305 >M257766 Hose roll - 1.27 metres 1
56 2201/0008 >M257766 Clip jubilee 1
'See Remark'
57 >M257766 1
See frame K8-2-1
Page 247

9802/2550 K3-4-3 FILTER, AIR, SELF CLEANING
B
JC
Page 248

Filter air assembly
32/203400 1
423 Only
Filter air assembly
32/203600 1
428 Only
Manifold assembly
12 :32/203926 1
423 Only
Manifold assembly
2 :32/203927 1
428 Only
13 :32/203930 Bracket 1
14 :1305/1704 Bolt 4
15 :1418/0012Z Washer shakeproof 4
6 :1305/4712 Bolt 2
7 :1340/1701 Nut 2
Guard assembly
8 :32/203928 1
423 Only
Guard assembly
18 :32/203929 1
428 Only
9 :134010103Z Nut 5/16" UNF 8
10 :32/203917 Washer Fibre 8
11 :32/203916 Plate lock 4
Element
2 :32/203401 1
423 Only
Element
2 :32/203601 1
428 Only
13A ::32/203934 Kit-repair blower unit 1
14 ::32/203922 Cover 1
B
15 ::321203912 Gasket 1
16 ::134010003Z Nut 1
JC
17 ::32/203932 Pin 1
18 ::32/203920 Cup 1
19 ::321203919 Spring 1
120 ::32/203911 Clip Guide 1
121 ::32/203921 Spring Leaf 1
22 ::32/203909 Gear ratchet & wheel Assembly 1
23 ::32/203908 Spindle 1
24 ::32/203933 Housing Main 1
25 ::32/203906 o Ring 1
26 ::32/203910 Rod Piston 1
27 ::32/203907 Spring Valve 1
28 ::32/203903 Piston 1
29 ::32/203904 o Ring 1
30 ::32/203905 Barrel 1
31 ::32/203902 o Ring 1
32 ::32/20390 1 Cap End 1
33 ::1418/0010 Washer shakeproof 4
34 ::32/203913 Screw Allen 4
35 ::1606/0012 Adapter 1
36 ::321203914 Washer 1
37 ::134010003Z Nut 1
138 ::32/203918 Stud 3
39 ::134010103Z Nut 5/16" UNF 3
140 :256/00238 Pad Felt 2
141 :258/16900 Adapter 1
Switch vacuum sensor
141 701100500 Superseded 1
423 Only
Page 249
Multi Supersession
14' M.S.S 1
Part NLA use 41 B with item 41 C
41B 701/29900 Switch vacuum sensor 1
141c 816/35003 Adapter 1
142 :32/203915 Gasket 1
43 :134010003Z Nut 8
144 :32/203914 Washer 8
B
JC
Page 250

9802/2550 K3-4-5 FILTER, AIR, INSTALLATION, SELF

CLEANING
B
JC
Page 251

IA 32/203300 Kit-filter Air 1
Filter air assembly
:32/203600 1
1For ''''l-'lav'''III'', 'parts - see page K3-4-3
2 :32/204100 Filter line assembly 1
2A ::32/204010 Kit-repair 1
13 ::32/204006 Body Filter 1
4 :::32/204002 Superseded Disc 2
None serviced part
4 **** 2
1NIA use item 2A
15 :::32/204004 Superseded Pad Gauze 1
None serviced part
5 **** 1
1Part NIA use item 2A
6 :::32/204003 Superseded Disc Felt 1
None serviced part
6 **** 1
1NIA use item 2A
7 :::32/204007 Superseded Pin 2
None serviced part
7 **** 2
1NIA use item 2A
8 :::321204001 Superseded o Ring 1
0
8 :::2401/0109 1
1Also irycluded in item 2A
9 ::32/204005 Cap Filter 1
10 ::32/204101 Restrictor 1
11 :32/203100 Bottle Air blast 1
11A ::321203103 Adapter 1
11B ::32/2031 04 Tap Drain 1
12 ::32/203101 Bracket air bottle 1
B
13 ::32/2031 02 Plug Drain 1

JC
14 :15/203800 Valve Regulating 1

15 ::151203812 Kit-repair 1
16 32/202406 Adapter 2
17 1606/0012 Adapter 1
Bracket
257132600 1
1428 Siendei u
Bracket
258/89100 1
1428 CUIIII-'CI,-,,0r
19 617/20400 Hose 1
20 1305/0206Z Bolt 16
Bolt
20 1305/0206Z 14
Washer spring
121 1416/0006Z 14
22 2201/0020 Clip jubilee 156-178mm 1
23 834/00064 <M257765 Hose Reducer 1
23A 834/00303 Hose induction 1
Clip worm drive 91-114mm
24 2201/0016 3
428 Compeciot
25 830100313 <M257659 Tube Induction 1
25A 830100372 <M257765 Tube Induction 1
25B 830100475 Tube induction 1
27 615/26500 <M257659 Hose 1
Hose
27A 648/02400 <M257765 1
1520mm Long
Hose
Page 252
27B 648/02400 150mM Length required 1

128 813/00309 <M257659 Washer sealing 1
128A 2201/0006 Clip Jubilee, 17/32mm 2
29 816/15057 <M257659 Adapter M22 x 3/4"BSP 1
29A 658/00831 <M257765 Pipe 1
29B 120/52502 Plug 1
30 816/00285 Adapter 1
32 258/41400 Bracket 2
33 1305/0210Z Bolt 4
134 134010203Z Nut 5
34 134010203Z Nut 4
136 1305/0106Z Bolt5/16"UNF x 1" long 4
37 141010002Z Washer 4
138 134010103Z Nut 5/16" UNF 4
39 1305/0208Z Bolt 1
Carrier
40 258141500 <M257675 1
1428 cotnoector
40 258/94600 Carrier Battery 1
141 826/00549 Bolt Swing 4
142 1340/0001 Nut 4
43 1305/0003Z Screw 1/4 UNF x .625 2
144 134010003Z Nut 2
45 15/206603 Adapter 1
46 613/21400 Hose 1/2" BSP 2410mm long 1
B

47 256/13200 1
1100mm Long
JC
48 256/52200 Pipe 1
149 15/206610 Adapter Tee 1
50 816/60172 >M257766 Adapter male 1
51 1411/0012Z >M257766 Washer 1
52 1340/1002Z >M257766 Nut 1
54 2201/0008 >M257766 Clip jubilee 1
'See Remark'
55 >M257766 1
See frame K8-2-1
Page 253

9802/2550 K3-4-6 FILTER, AIR, ROTOPAMIC, OPTIONAL
B
JC
Page 254

1 258179300 Kit-filter farr rotopamic 1
2 :258/79302 Filter pre-cleaner 1
13 :258/79301 Element 1
14 :993/50314 Bolt tee 4
IS :993/50313 Clamp long head 4
6 :142010007Z Washer Plain 4
7 :137010203Z Nut Lock 4
8 :258/79304 Elbow 1
19 :258/79306 Clamp 1
10 :258/79305 Tube 1
11 :260/25104 Clamp 1
12 :258/79303 Aspirator 1
13 :259/77705 Indicator filter minder 1
14 :259/77706 Kit-adapter 1
15 1305/0206Z Bolt 4
16 134010203Z Nut 4
17 834/00134 Hose 1
19 258178800 Tube air induction 1
Hose roll - 1.27 metres
121 648/00305 0
I 925mm length required
23 816160171 Adapter female 1
24 258179400 Cover 1
B
25 258179500 Screen air intake 1

26 258179600 Guard air intake 1
JC
27 1305/0004Z Bolt 4
128 1412/0001 Z Washer 1/4" Large 12
Page 255

9802/2550 K3-5-2 EXHAUST SYSTEM
JC P
\ B
Page 256

1 258/41700 Silencer 1
2 830100315 Pipe Exhaust tail 1
14 258/32800 Clamp 1
IS 258/11200 Band assembly Mounting 2
6 :1305/011 OZ Bolt 2
7 :134010103Z Nut 5/16" UNF 2
8 258/05806 Washer 0
19 1305/0108Z Bolt 4
10 141010002Z Washer 8
11 134010103Z Nut 5/16" UNF 4
12 07/260970 Ring Sealing 1
13 07/260971 Ring Sealing 2
14 07/617065 Flange connection 1
15 :07/244680 Washer seal 1
16 :07/210914 Plug 1
17 071117068 Gasket 1
18 07/241513 Nut 6
19 07/241594 Spacer 6
120 07/176123 Stud 6
B
JC
Page 257

9802/2550 \ K ENGINE OK & DKTD1160 \ K04 COOLING SYSTEM
9802/2550 K4-1-1 PUMP, WATER
B
JC
076521
Page 258

1 07/680156 Superseded Pump water 1
1 07/682262 Pump water 1
13 :07/653235 Shaft 1
4 :07/510583 Bearing 2
5 :07/517078 Spacer 1
6 :07/226466 Circlip 1
7 :07/226597 Key 1
18 :07/252145 Seal water pump 1
9 :07/680191 Impellor 1
19A :07/646233 Ring wear 1
10 :07/101760 Washer 1
11 :07/243806 Nut 1
12 071251507 Bolt 2
13 07/251930 Washer 3
14 07/516726 Gasket 1
16 07/126720 Bolt 3
Bolt
7 07/251487 1
60mm.Long
Bolt
7 07/251486 4
55mm. Long
18 07/240322 Pin Tension 1
19 07/516725 Plate 1
120 071116080 Gasket 1
21 07/624107 Cap 1
B

JC
Page 259

9802/2550 K4-2-1 THERMOSTAT & HOUSING
B
JC
Page 260

H~~si~~thermostat
07/645593 1
42314281";28C
~9~s!~~ thermostat
071115873
~!~iJ~~ 1
1
2 07/257614 Gasket 1
13 07/561567 o Ring 2
14 07/104159 Superseded Thermostat 2
4 07/390455 Thermostat 2
5 07/240528 Washer 6
6 07/251622 Bolt 6
B
JC
Page 261

9802/2550 K4-4-2 RADIATOR, HOSES & FITTINGS
B
JC
Page 262

1 30/302200 Radiator P/Ex 1
1 257/55900 Radiator epoxy coated 1
12 30/902101 Cap radiator 1
13 834/00179 Hose Top 1
4 2201/0012 Clip Jubilee, 46170mm 10
5 834/00072 Hose bottom elbow 3
6 834/00187 <E.F81628 Hose 1
16A 834/00198 Hose 1
8 134010203Z Nut 19
10 134010202Z Nut 4
11 200177101 Mounting rubber 4
12 1305/0004 Bolt 6
14 1411/0001 Z Washer 8
15 257156200 Cowling fan 1
Cowling fan
5 258/92300 1
428C Only
16 258/43705 Baffle radiator,right hand 1
16 258/90401 <M Baffle radiator,right hand 1
16 258/43701 Baffle radiator,right hand 1
17 258/43706 Baffle radiator,left hand 1
Baffle radiator,left hand
7 258/43706 <M 1
428C only
17 258/43702 Baffle radiator,left hand 1
B
18 258/43703 Baffle radiator,top 1

JC
Strip sealing
926/01100 0
3084mm Long
120 1305/0206Z Bolt 3
121 1305/0208Z Bolt 8
22 1412/0003Z Washer 6
23 258146000 Bracket radiator mounting 2
124 258/43704 Spacer 2
Pipe water elbow
25 258/43100 <E.F81628 1
Was 2 Off
25A 830100352 Pipe water straight 1
26 1305/0412Z Bolt 1/2" x 1.3/4" long 2
27 1411/0005Z Washer 2
28 134010403Z Nut 2
29 260113300 Bottle overflow 1
130 260/26100 Bracket expansion bottle 1
31 1305/0004 Bolt 2
Hose roll
500mm Long
32 648/00407 Hose 0
33 2201/0003 Clip Jubilee 2
34 30/201700 Cooler oil P/Ex 1
134A :30/201701 o Ring 2
35 826/00482 Bolt 'U' 2
36 1406/0031 Washer Seal 2
37 816100390 Adapter 2
138 635/30200 Hose 2
39 816/00130 Adapter 2
140 2401/0510 o Ring 2
Page 263
41 258/39000 Pipe connector 1

142 816/60082 Adapter 1
43 1412/0007Z Washer 0
BoitT
44 258192600 6
428C Only
Nut
45 134010001 6
428C Only
Fluid locking
146 4101/0602 0
428C Only
B
JC
Page 264

9802/2550 \ K ENGINE OK & DKTD1160 \ K05 lUBRICATION SYSTEM
9802/2550 K5-1-1 SUMP, OIL
B
JC
Page 265

1 07/262990 Sump assembly 1
2 :07/311369 Stud 2
13 :07/240349 Superseded Gasket 1
13 :07/098498 Gasket 1
4 :07/258164 Plate blanking 1
5 :07/251928 Washer spring 1
6 :07/251275 Nut 2
7 :07/612621 Adapter Reducing 1
18 071119136 Washer Seal 1
9 07/264326 Plug 1
10 07/241333 Superseded Gasket sump 1
10 07/590537 Superseded Gasket sump 1
10 07/753623 Gasket sump 1
11 07/240528 Washer 32
11 07/240528 Washer 32
Screw
2 07/305558 32
See Note 1
12 07/656677 Bolt B 32
JC
Page 266

9802/2550 K5-2-1 FILTER, OIL, & COMPRESSOR FEED
13
B
JC
Page 267

1 071114783 Head Filter 1
2 :07/114785 Adapter 2
13 071114786 Element Oil canister 2
14 07/271134 o Ring 3
IS 071119236 Bolt 1
6 07/186942 Washer 4
7 07/251633 Bolt 3
19 07/214024 Plug 1
10 'See Remark' 1
11 07/671134 Superseded Pipe Oil feed 1
1 07/799007 0
~~omm length required
12 07/232055 Bolt Banjo 3
13 07/331327 Washer seal 6
14 07/240756 Adapter 2
15 07/244680 Washer seal 1
16 07/331331 Washer seal 1
Banjo Union
07/671137 1
Used with 071799007
Banjo
07/263256 2
used with 071799007
B
JC
Page 268

9802/2550 K5-3-1 PUMP, OIL
B
JC
076601
Page 269

1 07/508483 Pump oil 1
2 :07/508485 Housing 1
13 :07/241266 Shaft secondary 1
14 :07/508449 Shaft primary 1
IS :07/226602 Key 1
6 :07/241319 Gear secondary 1
7 :07/241318 Gear primary 1
8 :07/241256 Cover 1
19 :07/210354 Plate lock 4
10 :07/251487 Bolt 4
11 :07/241277 Gasket 1
12 071520119 Key 1
13 07/506144 Gear primary 1
14 07/241264 Plate lock 1
15 07/202909 Nut 1
16 07/667580 Hub 1
17 07/241262 Washer thrust 2
18 07/241259 Gear intermediate 1
19 :07/241260 Bush 1
120 071241276 Plate mounting 1
121 07/202817 Washer 1
22 07/311059 Bolt 1
23 07/311186 Bolt 2
B
JC
Page 270

9802/2550 K5-3-2 PUMP, OIL
B
JC
Page 271

1 07/680705 Pump oil 1
2 :07/676470 Housing 1
13 071266409 Shaft 1
14 07/266408 Shaft 1
IS 07/676471 Cover 1
6 07/251491 Bolt 4
7 07/251624 Bolt 2
8 07/240279 Dowel 2
19 07/652525 Gear 1
10 07/311059 Bolt 1
11 07/202817 Washer 1
12 07/652524 Bracket 1
13 07/241262 Washer thrust 2
14 07/241259 Gear intermediate 1
15 07/241260 Bush 1
16 07/667580 Hub 1
B
JC
Page 272

9802/2550 K5-4-2 COOLER, OIL
B
JC
076541
Page 273

1 07/680582 Superseded Cooler oil, assembly 1
Multi Supersession
M.S.S 1
1PartNLA use 071681476 + 2 off 071271134
2 :07/680581 Body 1
13 :07/670769 Element 1
14 :07/658478 o Ring 2
15 :07/626984 Cover 2
6 :07/331341 Washer Seal 2
7 :07/243562 Plug 2
8 :07/244680 Washer seal 2
19 :07/222833 Plug 2
10 :07/251624 Bolt 8
12 :07/251482 Bolt 2
13 :07/162056 Valve 1
13A ::071162055 Insert 1
14 :07/162057 Spring 1
15 :07/119136 Washer Seal 1
16 :07/162058 Plug 1
Gasket
1PartNLA use 071681476 2 off 071271134
17 07/094213 Gasket 2
18 07/186942 Washer 4
Bolt
07/169697 2
128mm.Long
Bolt
9 07/251504 1
B
190mm.Long
20 07/611149 Bracket 1
JC
21 07/251488 Bolt 3
22 07/658478 o Ring 4
23 07/390724 Plate 1
Page 274

9802/2550 K5-4-4 COOLER, OIL
B
JC
Page 275

1 07/681476 Cooler assembly Oil 1
2 :07/681479 Housing 1
13 ::07/645166 Adapter Reducing 1
14 :07/222833 Plug 1
15 :07/244680 Washer seal 1
6 :07/385942 Cover 1
7 :07/251482 Bolt 8
19 :07/222833 Plug 1
10 :07/244680 Washer seal 1
11 :07/390724 Plate 1
12 :07/658478 o Ring 4
13 :07/670769 Element 1
14 :07/162056 Valve 1
14A ::071162055 Insert 1
15 :07/162057 Spring 1
16 :07/119136 Washer Seal 1
17 :07/162058 Plug 1
18 :07/626984 Cover 1
19 :07/222833 Plug 1
120 :07/244680 Washer seal 1
21 071271134 o Ring 2
22 07/186942 Washer 4
Bolt
23 07/169697 2
28mm Long
B
Bolt
23 07/251504 2
90mm Long
JC
124 07/611149 Bracket 1

25 07/251488 Bolt 3
27 07/251483 Bolt 2
28 07/094213 Gasket 2
29 07/243562 Plug 2
30 07/331341 Washer Seal 2
Page 276

9802/2550 K5-5-2 COOLING PIPES, WATER
B
JC
Page 277

1 07/680133 Superseded Pipe water, main 1
1 07/681787 Pipe water, water 1
lA :07/676840 Seat thermostat 2
lB 071222833 Plug 2
Hose
2 07/245712 0
1 metre
14 07/260345 Pipe water 1
5 07/256010 Gasket 2
6 07/251501 Bolt 8
7 07/186942 Washer 8
18 07/241093 Gasket 2
9 07/251621 Bolt 2
Washer
07/251930 2
I DKTD445759 Build onwards
lOB 07/325421 Washer 1
11 07/517098 Cover 1
12 07/160861 Gasket 1
13 07/244680 Washer seal 2
4 07/251973 2
I g~i~~~~~98 & DKTD445301
Clip jubilee
07/201255 2
I DKTD445759
07/173715 2
I g~TD44657 4 Build onwards
15 07/516942 Hose elbow 1
B
16 07/260369 Shield heat 1

JC
17 07/251619 Bolt 2
'See Remark'
1
Water pump See index
19 07/516941 Hose Elbow 1
20 07/201255 2
I g~TD445298,DKTD445301 & DKTD445759
120 07/251973 2
I g~TD44657 4 Build onwards
21 07/630904 Pipe assembly, water 1
22 :07/211547 Nut union 2
23 :07/211548 Olive 2
24 071634026 Seal ring 2
24 07/634026 Seal,~ing 1
I DKTD445759
25 07/634023 Banjo 2
25 07/634023 1
I ~~nf~445759
26 07/634024 Bolt banjo 2
Bolt ballj~
26 07/634024 1
I DKTD445759
27 07/634025 Plug 2
27 07/634025 1
161~~D445759
'See Remark'
128 1
Oil cooler See index
29 07/639454 Pipe assembly, water 1
30 07/634264 Pipe 1
131 07/517099 Clamp 2
131 07/259589 Clamp 1
http://iocalhost: 8033/ProductCatalog/DrawingPrint aspx?ServicePartsPagel D", 03,08,2015

Page 278
1DKTD446574 Build onwards

Bolt
31 07/251487 1
32 07/107129 Bracket 1
33 07/126720 Bolt 2
Bolt
133A 07/251640 2
Nut
338 07/251275 1
34 07/251623 Bolt 2
136 07/109186 Hose 1
37 07/612116 <E.F81628 Hose 1
37 07/279147 Hose 1
138 07/281507 <E.F81628 Clip jubilee 2
39 07/671163 <E.F81628 Pipe water 1
39 07/279150 Pipe water 1
40 071119070 Plug 2
141 07/579722 Washer seal 2
142 07/248660 Banjo 1
43 07/248181 Superseded Bolt banjo 1
143 07/274605 Bolt banjo 1
144 07/616696 1
I ~~a16e;45759 Build onwards
Bracket
45 071116697 1
B
JC
Page 279

9802/2550 K5-6-1 PIPES, OIL
B
JC
Page 280

1 07/617460 Pipe oil suction 1
07/617462 ~ip:. oil suction 1

I DKTD445298 & DKTD445301
1A :07/509188 Body suction strainer 1
1B :07/253432 Strainer guaze 1
2 07/098138 Gasket 1
13 07/098498 Gasket 4
4 07/621095 Elbow 1
5 07/621099 o Ring 4
6 07/621098 Pipe oil transfer 1
7 07/621096 Elbow 1
18 07/240595 Washer tab 10
19 07/251620 Bolt 10
Elbow
07/621093 1
I DKTD445298 & DKTD445301 Only
Elbow
1 07/621094 1
I DKTD445298 & DKTD445301 Only
12 07/654737 Elbow 1
13 07/654798 Pipe oil transfer 1
14 07/284622 Pipe oil 1
15 07/165928 Ball 1
16 071110362 Spring 1
17 07/325026 Superseded Ring lock 1
17 07/251906 Ring lock 1
B
18 07/251869 Pin split 1

19 07/371077 Bracket 1
JC
20 07/892482 Clamp 1
121 07/251623 Bolt 2
Bolt
121A 07/362030 2
I DK447195 & DKTD446574 Builds U.lvvaIU">
22 07/892166 Nut 2
Nut
22A 07/251275 2
I DK447195 & DKTD446574
Bracket
23 07/623601 1
See Note 1
Stud
124 07/311369 2
I DK447195 & DKTD446574 Builds U.lvvaIU">
Bush
25 07/390421 2
I DK447195 & DKTD446574 Builds v 'g,U~
26 07/251275 Nut 2
Page 281

9802/2550 K5-7-1 FILLER, OIL, & DIPSTICK
B
JC
Page 282

1 07/621291 Tube dipstick 1
2 07/621290 Dipstick 1
o Ring
3 07/612678 423 Only 1
See Note 1
0
13A 07/513360 1
12311281128C
Bolt
14 07/251622 2
423 Only
Bolt
14A 07/251621 2
4281428C
6 07/210260 Gasket 1
7 258/46200 Tube oil filler assembly 1
18 :258/45200 Cap & filler neck assembly 1
18A ::258/45201 Cap filler, c/w chain 1
9 07/253180 Gasket 1
10 07/311372 Stud 2
12 07/251275 Nut B 2
JC
Page 283

9802/2550 \ K ENGINE OK & DKTD1160 \ K06 FUEL SYSTEM
9802/2550 K6-1-1 FUEL INJECTION, PIPEWORK, HIGH

PRESSURE
B
JC
n
21
07.,51
Page 284

'See Remark'
6
See index Injectors
12 07/210219 Washer seal 6
3 07/306030 Retainer 6
14 07/241155 Washer 6
5 07/240678 Nut lock 6
Pipe No.1 cylinder
6 07/248395 1
423
Pipe No.1 cylinder
I Part
NIA use item 6A
Pipe No.2 cylinder
6 07/248396 1
423
Pipe No.2 cylinder
Part NIA use item 6A
Pipe No.3 cylinder
6 07/248397 1
423
Pipe No.3 cylinder
Part NIA use item 6A
Pipe No.4 cylinder
6 07/248398 1
423
Pipe No.4 cylinder
Part NIA use item 68
Pipe No.5 cylinder
6 07/248399 1
423
B
P~_eNo.5 cylinder
4281428C
JC

Pipe No.6 cylinder
6 071248400 1
423
No.6 cylinder
6 07/262756 Superseded 4?RI4?RC
1

cluster,No's 1,2 & 3 cylinders
6A 071590297 4?RI4?RC 1
P~_ecluster, No's.4,5 & 6 cylinders

68 071590298 1
4?RI4?RC
6C 07/615182 Olive 12
7 07/251482 Bolt 6
18 07/239191 Clamp pipe 6
10 07/251275 Nut 6
11 07/260126 Clamp pipe 3
12 07/247417 Clamp 3
13 07/238779 Clamp pipe 2
14 07/505615 Connector rubber 6
15 07/343852 Washer seal 16
16 07/211158 Bolt banjo 8
17 07/669000 Pipe fuel leak-off 2
18 07/262757 Nipple 2
19 07/331331 Washer seal 4
120 07/124399 Nut 2
21 07/241551 Pipe fuel 1
22 07/244680 Washer seal 6
Page 285
23 07/240559 Bolt banjo 2

25 07/238778 Insert 6
26 07/311374 Stud 4
27 07/239192 Clamp pipe 3
28 07/240528 Washer 4
29 07/251275 Nut 4
B
JC
Page 286

9802/2550 K6-2-1 DRIVE COUPLING, FUEL INJECTION

PUMP
3
B
JC
Page 287

IA 07/680970 Coupling drive assembly 1
1 :07/507674 Plate coupling 8
12 :07/631223 Spacer 1
13 :07/631463 Plate adjusting 1
4 :07/509966 Bolt 8
5 :07/507676 Bush 8
6 :07/507677 Washer 4
7 :07/638502 Superseded Flange Coupling 1
7 071590564 Flange coupling 1
8 :07/638503 Plate lock 4
9 :07/243882 Bolt 4
B
JC
Page 288

9802/2550 K6-3-1 CONTROLS, THROTTLE & STOP
B
JC
Page 289

'See Remark'
1
See Note 1
'See Remark'
1
See Note 2
'See Remark'
12 .. 1
See notes 1 & 2
'See Remark'
3 .. 1
See notes 1 & 2
'See Remark'
4 .. 1
See notes 1 & 2
'See Remark'
15 .. 1
See notes 1 & 2
Cable assembly Throttle
6 910/14000 1
1423
Cable assembly Throttle
6 910/12900 1
4281428C
7 :910/12500 Cable control 1
18 258/10000 Joint Ball 1
19 :137010102Z Nut 4
19A 913/00700 Superseded Clevis assembly 1
19A :262/20400 Elbow pivot 1
10 256171500 Clamp Assembly 1
11 :256171503 Superseded Nut lock 2
11 1358/0203Z Nut 2
12 :1416/0003 Washer 2
Cable assembly Stop
3 910/23700 1
B
1423
Cable assembly Stop
3 910/23000 1
JC
4281428C
14 1305/0004 Bolt 3
16 256112201 Bracket 1
17 1305/0208Z Bolt 2
18 134010203Z Nut 2
19 204107006 Tie Cable 2
20 02/101241 Pin Swivel 1
121 02/100404 Adjuster 1
Washer Plain
22 1414/0013 1
1423
Washer ~I:Iii
22 823100275 1
4?RI4?RC
23 2103/0304 Pin cotter 2
124 258141201 Plate Cable clamp 1
25 258/41202 Plate Stop lever 1
26 136010204 Screw 2
27 1416/0003 Washer 2
29 1358/0203Z Nut 2
30 02/100303 Nipple 1
Screw
32 826/00319 1
1423
Screw
32 826/00766 1
4?RI4?RC
33 258/41203 Lever Throttle 1
134 1315/0205Z Setscrew M6 x 20 2
Page 290

37 241010007 Grommet 1
38 241010209 Grommet 1
39 07/126718 Screw 2
40 07/251927 Washer 2
B
JC
Page 291

9802/2550 K6-3-2 CONTROL PEDAL, THROTTLE, TYPE A
B
JC
Page 292

None serviced
**** 1
See Note 1
None serviced part
2 **** 1
I Pedal
3 :256171702 Gaiter 1
14 :256171704 Kit-bearing 1
14A ::256/71701 Spring 1
IS :256171705 Kit-clamp 1
6 :256171706 Kit-lever & push-rod 1
7 :256171707 Kit-bracket 1
S :256171500 Clamp Assembly 1
ISA ::1358/0203Z Nut 2
S8 ::1416/0003Z Washer spring 2
9 :256171708 Kit-stop 1
B
JC
Page 293

9802/2550 K6-3-3 CONTROL PEDAL, THROTTLE, TYPE B
B
JC
146820
Page 294

Pedal assembly throttle control
256171700 1
Diamond pattern pedal
12 :256171720 Kit-pedal 1
3 :256171702 Gaiter 1
14 :256171721 Kit-bearing 1
14A ::256/71722 Spring 1
Is :256171723 Kit-clamp 1
6 :256171724 Kit-lever & push-rod 1
7 :256171725 Kit-cable hanger 1
S :256171500 Clamp Assembly 1
ISA ::1358/0203Z Nut 2
S8 ::1416/0003Z Washer spring 2
9 :256171708 Kit-stop 1
B
JC
Page 295

9802/2550 K6-4-1 PUMP, FUEL LIFT
B
JC
078181
Page 296

1 07/511756 Pump fuel feed 1
2 :07/248559 Pump priming 1
13 :07/359357 Superseded Ring seal 2
13 :07/325285 Ring seal 2
No longer available
4 :N.L.A 2
Part NLA use kit item 22
Valve
IS :07/194185 Superseded
NLA use kit item 22
2
No longer available
Is :N.L.A
Part NLA use kit item 22
1
Valve
IS :07/697480
A"", la(Jv!::'
1
6 :07/194187 Plug 1
7 :07/505108 Bolt banjo 1
18 ::071165805 Strainer 1
9 :07/518095 Tappet 1
10 :07/242194 Gasket 1
None serviced part
1 **** 1
Pump body
12 :07/242071 o Ring 1
13 :07/518092 Rod push 1
4 :07/244691 Superseded ~~ 984}~U;89mmoi« 0

14 :07/697479 Plunger blue 0
071244693 0
~~ 989-21 994mm Die.
B
15 :07/359355 Spring 1
16 :07/359356 Washer seal 1
JC
17 :07/518094 Plug 1
18 071193955 Stud 3
19 07/251927 Washer 3
20 07/251274 Nut 3
121 07/194184 Circlip 1
Kit-repair
22 07/609935 1
Contains items 3.4.5.12 & 16
Page 297

9802/2550 K6-5-1 FUEL INJECTION, PIPEWORK, LOW

PRESSURE
B
JC
Page 298

'See Remark'
1
See index Fuel filter
12 07/645317 Pipe fuel inj/pump to flfilter 1
3 07/640189 Pipe fuel filter to inj pump 1
14 07/506218 Pipe fuel filter to inj/pump 1
5 071661899 Pipe fuel inj/pump to flfilter 1
6 :07/146141 Nipple 4
7 :07/146142 Nut union 4
'See Remark'
18 pump 1
See index Fuel iP' ,finn
19 071241496 Plug 1
10 07/331327 Washer seal 1
11 07/252523 Bolt banjo 1
12 07/244680 Washer seal 12
13 07/240559 Bolt banjo 4
14 07/115019 Elbow 1
16 071115004 Adapter 2
17 07/649511 Pipe fuel filter to inj/pump 1
18 071649510 Pipe fuel filter to inj/pump 1
19 :07/146142 Nut union 2
120 :07/146141 Nipple 2
121 071262758 Pipe fuel, leak-off 1
23 07/169559 Adapter 1
B
25 071115780 Bracket 1
JC
26 07/211902 Clamp 6
27 07/531419 Nut 4
28 071115779 Bracket 1
128A 07/240494 Bolt pillar 1
29 07/202826 Nut 1
30 07/251275 Nut 1
32 07/263208 Bracket 1
33 071115809 Bracket 1
134 07/126720 Bolt 4
136 07/311186 Bolt 2
37 07/251929 Washer 2
38 07/523871 Nut 2
39 07/515649 Bracket 1
140 07/251612 Bolt 2
41 07/251927 Washer 2
Page 299

9802/2550 K6-6-1 FILTER, FUEL SEDIMENT
B
JC
Page 300

1 07/656383 Filter sediment, assembly 1
2 :07/509623 Element sedimentor 1
13 :07/212341 o Ring 1
14 :07/509627 Nut 1
IS :07/607741 Bowl sediment 1
6 :07/343852 Washer seal 1
7 :07/251486 Bolt 1
8 :07/239347 Screw bleed 2
19 :07/578753 Washer seal 2
B
JC
Page 301

9802/2550 K6-7-1 FILTER, FUEL
B
JC
Page 302

1 07/241505 Filter fuel, assembly 1
2 :07/247138 Element fuel canister 1
13 :07/343852 Washer seal 1
14 :07/247310 Screw bleed 1
IS :07/579722 Washer seal 2
6 :07/214024 Plug 2
B
JC
Page 303

9802/2550 K6-8-1 INJECTORS, FUEL
B
JC
Page 304

Injector assembly
07/262411 6
423
07/261990 I~l:c~~ assembly 6

4281428C
Nozzle injector
12 :07/242077 6
423
Nozzle
2 :07/106379 6
4281428G
13 :07/505266 Nut 6
14 :07/242079 Spindle pressure 6
Is :07/252329 Spring 6
6 :07/242082 Superseded Shim 0.10mm 0
6 :N.L.A No longer available 0
16A 07/242083 Shim 0.30mm 0
68 07/242084 Shim 0.35mm 0
6C 07/242085 Shim 0.40mm 0
6D 07/242086 Shim 0.45mm 0
6E 07/242087 Shim 0.50mm 0
6F 07/242088 Shim 0.55mm 0
6G 07/242089 Shim 0.60mm 0
6H 07/242090 Shim 1.00mm 0
16J 07/242091 Shim 2.00mm 0
7 :07/610000 Nut cap 6
18 :07/242097 Washer seal 6
9 :07/242093 Nipple 6
10 :07/242095 Washer seal 6
B
11 :07/242094 Adapter 6
JC
Page 305

9802/2550 K6-9-1 PUMP, FUEL INJECTION
B
JC
078323
Page 306

Pump fuel injection
1423
1 07/681186 Pump fuel injection 1
P~rnpfuel injection
42BI42BC
2 07/226604 Key 1
3 07/241847 Pointer timing 1
14 07/631464 Flywheel injection pump 1
IS 07/251933 Washer spring 1
6 07/261551 Nut 1
'See Remark'
7 1
I Primer pump see index
'See Remark'
18 1
4?RI4?Rr: Only Smoke 'Ofnn ."'"" index
Hose fuel
9 07/620909
42BI42BC Only
1
Washer seal
07/331328 4?RI4?Rr: Only
4
1 071243734 Bolt ba~j:> 2

42BI42BC Only
12 071512222 Bracket fuel pump 1
Dowel
3 07/251838 2
I 24mm Long
Dowel
3 07/251837 2
120mm Long
B
Dowel
07/325331 2
See Note 1
JC
14 07/241289 Bracket 1
15 07/709155 Washer 4
16 07/251929 Washer 4
16A 07/186942 Washer 4
17 07/251634 Bolt 4
18 07/238601 Bush 2
19 07/251504 Bolt 2
120 07/251503 Bolt 2
Pipe fuel return
121 07/630430 1
423 Only
22 :07/146141 1
1~~j~nIY
Nut union
23 :07/146142 1
1423 Only
Washer seal
124 07/244680 3
1423 Only
Washer seal
24 07/244680 4?RI4?Rr: Only
5
124A 07/206786 Washer seal 1

firtree
25 07/116631 4?RI4?Rr: Only
2
Bolt banjo
26 071240559 1
1423 Only
Bolt
26 07/240559 4?RI4?Rr: Only
2
Hose
27 071799005 1
42BI42BC Only 225mm Long
Adapter
28 071113935 1
423 Only
Page 307
Adapter
29 07/629813 1
4281428C Only
30 071654905 Spring governor 1
131 07/359338 Screw adjusting 1
32 07/193959 Seal ring 2
33 07/359340 Nut 1
134 07/229414 Nut cap 1
Lever throttle
35 07/229421 1
1423
Lever throttle
35 07/614989 1
4?RI4?RC
Pointer
136 07/241847 1
Used on 07/681186 & 07/681237 Only
Screw
37 07/318918 2
Used on 07/681186 Only
Screw
37 07/318920 2
Used on 07/681237 Only
Washer
38 07/251927 2
Used on 07/681186 & 07/681237 Only
39 07/375186 Lever 1
B
JC
Page 308

9802/2550 K6-9-2 FUEL PIPES, FUEL TANK TO FILTER
B
JC
Page 309

'See Remark'
1
See index Fuel ;::it;;UIflIt;;, filter
12 1305/0208Z Bolt 2
3 134010203Z Nut 2
14 255/09601 Tap fuel 1
5 816/80006 Plug drain 2
6 241010113 Grommet 15.9mm dia 1
7 07/116631 Banjo firtree 4
18 07/240559 Bolt banjo 3
11 826/00183 Nut female 3
Tube
2 647/03500 3
1423 Only 3300ml7' Long
'See Remark'
2 3
42BI42BC Only 3850mm Long
Tube
140mm Long
13 647/00754 Tube metres 0
Tube
4 647/03500 1
I 925mm Long
15 204/07007 Tie cable - 100mm Long 2
16 258/47200 Strainer fuel 1
17 071118163 Adapter firtree 1
18 07/146142 Nut union 1
B
JC
Page 310

9802/2550 K6-10-2 CONTROL, EXCESS FUEL, & SMOKE

STOP
B
JC
Page 311

2 07/273283 Nipple 1
13 07/251610 Screw 1
14 07/272140 Nipple 1
IS 07/273354 Knob 1
6 07/251273 Nut 1
7 07/273281 Nut union 1
8 07/273768 Seal ring 1
19 07/287727 Bracket 1
10 07/637002 Bracket 1
11 07/251927 Washer 4
12 07/621690 Bolt 2
13 07/251274 Nut 2
14 07/186942 Washer 2
15 07/661055 Pin pivot 1
16 07/272139 Lever 1
17 07/202817 Washer 1
17A 07/508073 Washer 1
18 07/591546 Plate lock 1
19 07/661056 Pin clevis 2
120 07/550202 Washer 2
21 07/508073 Washer 1
22 07/251853 Pin split 2
23 07/641966 Link 1
24 1315/0305Z Setscrew 1
B
25 1425/0007Z Spring Washer 1

JC
Page 312

9802/2550 K6-11-1 FUEL INJECTION PUMP, SMOKE

STOP UNIT
B
JC
Page 313

1 07/282235 Stop smoke 1
2 07/521832 Screw 8
Screw
2 07/165158 4
With Hole
13 07/229033 Cover 1
14 07/251274 Nut 3
15 07/310268 Washer 3
6 07/229032 Disc 2
7 07/229031 Diaphragm 1
8 07/229027 Bolt 1
19 07/609278 Spring 1
10 07/696830 Bush 1
11 07/312482 Pin grooved 1
12 07/504869 Spring 1
13 07/229049 Gasket 2
14 07/165172 Cover 1
15 07/229052 Plate 1
16 07/126720 Bolt 1
17 07/111309 Gasket 2
18 07/193796 Ring 2
19 07/608933 Screw 2
20 07/111306 Screw 1
121 07/229050 Cover 1
22 07/229051 Grommet 2
23 07/229034 Wheelbrace 1
B
124 07/229040 Lever 1

25 07/251995 Circlip 1
JC
26 071119373 Circlip 1
27 07/229047 Spindle 1
28 07/689345 Spindle 1
29 07/229041 Ring 1
130 07/229039 Spring 1
31 07/165159 Bolt 1
32 07/229035 Screw stop 1
Page 314

9802/2550 \ K ENGINE OK & DKTD1160 \ K07 ENGINE ElECTRICS
9802/2550 K7-1-1 MOTOR, STARTER
B
JC
Page 315

1 07/241789 Superseded Motor Starter 1
Motor Starter
07/293889 1
See frame K7-1-2
2 071119009 Strap earth 1
13 07/523871 Nut 3
14 07/120778 o Ring 1
15 07/693056 Relay 1
6 07/163349 Coil magnet 1
7 07/609925 Bracket commutator end 1
8 :07/178871 Brush 1
19 071160928 Coil field 1
10 07/244607 Stud 186mm 1
lOA 07/244608 Stud 236mm 3
11 07/609206 Shaft 1
llA :07/573339 Ring lock 1
l1B :07/573338 Spring 1
12 071244586 Armature 1
12A 07/335876 Bearing needle 1
13 07/244606 Clutch drive 1
14 07/258276 Disc 1
14A :07/573337 Ring lock 1
14B :07/246745 Washer 3
15 071248732 Bracket drive end 1
15A :07/573329 Washer 1
15B :07/111179 Bearing roller 1
B
15C :07/244594 Seal ring 1

15D :07/244591 Spring 1
JC
16 071248879 Gear drive pinion 1

17 07/570937 Key 1
18 07/570941 Spring 4
19 07/163350 Kit-connector 1
120 07/246753 Kit-connector 1
21 07/570943 Bolt Connecting 1
22 07/246750 Bolt Connecting 1
23 07/244585 Screw grub 1
24 07/163351 Bridge contact 1
25 07/126720 Bolt 2
26 07/570951 Stud 2
27 07/244601 Washer 2
128 07/194367 Seal ring 2
29 07/248312 Washer 2
30 07/251927 Washer 6
131 07/251274 Nut 6
32 07/570950 Cover 1
33 07/570927 Strip Insulating 1
134 07/573340 Bush 1
35 07/251347 Superseded Screw 4
35 07/521828 Screw 1
37 07/204480 Screw pole 8
38 07/573341 Shim 0.2mm 0
138 07/573342 Shim 0.3mm 0
38 07/573343 Shim 0.5mm 0
Page 316
39 07/570930 Cover 1
140 07/244590 Bolt 4
41 07/573330 Washer 1
42 07/570938 Plate lock 1
143 07/244596 Nut 1
B
JC
Page 317

9802/2550 K7-1-2 MOTOR, STARTER
B
JC
36
39
Page 318

1 07/293889 Motor Starter 1
2 071119009 Strap earth 1
13 07/523871 Nut 3
14 :07/570950 Cover 1
15 :07/251354 Superseded Screw 2
5 071318916 Screw 2
6 :07/251927 Washer 6
7 :07/248312 Washer 2
18 :07/194367 Seal ring 2
9 :07/120778 o Ring 1
10 :07/570951 Stud 2
11 :07/244601 Washer 2
12 :07/126720 Bolt 2
14 :07/163349 Coil magnet 1
15 :07/252120 Switch Solenoid 1
16 :07/246750 Bolt Connecting 1
17 :07/570943 Bolt Connecting 1
18 :07/573340 Bush 1
19 :07/697875 Connector 1
120 :07/163350 Kit-connector 1
21 :07/251274 Nut 6
22 :07/609925 Bracket commutator end 1
23 ::07/697886 Kit-brush 1
24 ::071570941 Spring 4
B
25 ::07/609044 Screw 8
26 ::071251926 Washer Spring 8
JC
27 :07/697874 Coil field 1

128 :07/324640 Screw Pole 8
29 :07/244607 Stud 186mm 1
129A :07/244608 Stud 236mm 3
130 :07/609931 Shaft 1
31 :07/573341 Shim 0.2mm 0
31 :07/573342 Shim 0.3mm 0
131 :07/573343 Shim 0.5mm 0
32 :07/697876 Armature 1
132A ::07/335876 Bearing needle 1
33 :071244606 Clutch drive 1
34 :07/248732 Bracket drive end 1
134A ::07/573329 Washer 1
348 ::07/111179 Bearing roller 1
34C ::07/244594 Seal ring 1
134D ::07/244591 Spring 1
35 :071573330 Washer 1
36 :07/570930 Cover 1
37 :07/244590 Bolt 4
138 :07/251926 Washer Spring 4
39 :07/248879 Gear drive pinion 1
140 :07/570937 Key 1
141 :07/697880 Nut lock 1
Page 319

9802/2550 K7-2-1 ALTERNATOR
B
JC
048452

1 714/01500 Alternator P/Ex 1
12 :714/01401 Holder & brushes assembly 1
13 :714/01501 Regulator 1
Page 320
4 :714/01403 Bearing Drive end 1

5 :714/01404 Bearing Slip ring end 1
6 :714/01405 Circlip 2
7 :714/01406 Diode & heatsink 1
18 :714/01407 Ring slip 1
9 :714/01408 Fan alternator 1
10 :714/01409 Spacer 1
11 :714/01410 Washer 1
12 :714/01411 Nut 1
B
JC
Page 321

9802/2550 K7-3-1 ALTERNATOR MOUNTINGS
B
JC
Page 322

'See Remark'
1
See index- Alternator
12 07/285907 Pulley alternator 1
3 07/286318 Bracket alternator mounting 1
14 07/251483 Bolt 2
5 07/167845 Stud 2
6 07/251913 Washer 2
7 07/251275 Nut 1
9 07/286320 Bracket alternator support 1
10 07/251621 Bolt 3
11 07/240528 Washer 3
12 07/124386 Nut 1
13 07/251497 Bolt 1
14 07/186942 Washer 2
15 07/251543 Bolt 1
16 07/286321 Washer 1
17 07/286314 Adjuster End 1
18 07/286315 Rod adjusting 1
19 07/286322 Bracket alternator support 1
20 07/251277 Nut 2
21 07/325319 Washer 5
22 07/251506 Bolt 2
23 07/523917 Nut 2
B
25 07/105888 Bush 3
JC
Page 323

9802/2550 K7-4-1 SWITCHES, OIL & TEMPERATURE
B
JC
Page 324

1 07/243840 Switch oil pressure 1
2 07/240756 Adapter 1
13 07/244680 Washer seal 1
14 07/689297 Switch temperature 1
Switch temperature
4 07/243444 1
A"", la(Jv!::'
Is 07/331331 Washer seal 1
6 07/666896 Adapter 1
7 07/331333 Seal ring 1
B
JC
Page 325

9802/2550 \ K ENGINE OK & DKTD1160 \ K08 AUXILIARY EQUIPMENT
9802/2550 K8-1-1 COMPRESSOR
B
JC
Page 326

1 07/285596 Compressor air 1
2 :07/691909 Block cylinder assembly 1
13 :07/692006 Gasket head 1
14 :07/692001 Head cylinder assembly 1
15 :07/247513 Valve Suction 2
6 ::07/247511 Seat valve 2
7 ::07/247551 Valve 2
17A 071247550 Ring 0
18 ::07/247507 Spring right hand pitch 2
8 ::07/247506 Spring left hand pitch 2
9 ::07/247512 Retainer 3.6mm 2
10 :07/692340 Valve exhaust 2
lOA ::07/692602 Seat valve 2
11 ::07/247551 Valve 2
12 ::07/248387 Washer wave 4
13 ::07/692603 Retainer 2
14 :071251484 Bolt 2
15 :07/251913 Washer 2
16 :07/251501 Bolt 2
17 :07/202817 Washer 6
18 :07/251635 Bolt 4
19 :07/215329 Plug 2
120 :07/331333 Seal ring 2
Piston assembly
21 :07/692004 Superseded 2
~ee Note 1
B
Piston assembly, 85mm

21 071697442 2
3 Ring
JC
Piston assembly, 85.5mm

21 :07/697749 0
3 Ring
Ring piston
22 ::07/692397 6
Used only on 4 ring piston
22 ::07/697443 Ring piston 85mm 4
22 ::07/697858 Ring Piston 85.5mm 0
R.ingscraper
23 ::07/692398 2
Used only on 4 ring piston
23 ::07/697507 Ring scraper 85mm 2
23 ::07/697859 Ring scraper 85.5mm 0
24 ::07/692400 Circlip 4
25 :07/691912 Rod connecting 2
26 ::07/324252 Washer 4
27 ::07/691419 Bolt 4
128 :071692335 Bearing shell 4
29 :07/692282 Crankshaft 1
30 :07/119430 Bearing 1
131 :07/692005 Cover assembly 1
32 ::07/692339 Bush 1
33 :071669542 Nut 1
134 :07/325124 Washer 1
35 :07/692009 Seal oil 1
36 :07/251621 Bolt 5
37 :07/251913 Washer 5
38 :07/692007 Gasket 1
39 :07/226604 Key 2
140 :07/244006 Washer 1
Page 327
41 :07/638051 Nut 1
142 :07/606957 Screw 8
43 :07/691911 Cover 1
44 :07/691910 Gasket 1
B
JC
Page 328

9802/2550 K8-2-1 COMPRESSOR PIPEWORK
B
JC
07657:2
Page 329

1 'See Remark' 1
2 07/226604 Key 1
13 07/240620 Gasket 1
14 07/211475 Gear compressor drive 1
Washer
15 07/244006 1
I DKTD445298 Build Only
Nut
6 07/638051 1
6 07/669542 Nut 1
7 07/251487 Bolt 5
18 07/611341 Bolt pillar 2
Washer
9 07/240528 Washer 1
9 07/240528 Washer 6
10 07/512481 Bracket 1
Stud
1 07/311382 2
11 07/240961 Bolt 2
11A 07/240961 Bolt 2
12 07/186942 Washer 4
Nut
3 07/240683 2
14 07/251632 Bolt 2
15 07/281543 Pipe compressor oil feed 1
16 :07/541285 Nut union 4
17 :07/226482 Nipple 4
B
18 071619633 Elbow 1
JC
19 07/622598 <M257765 Bolt Banjo 1

19A 816175013 >M257766 Bolt banjo 1
19B 15/904500 >M257766 Valve relief 1
120 07/622599 Washer seal 3
Seal ring
120 07/331333 1
Used with 071630901
Six metre
121 07/956422 1
I DKTD445298 Build Only 300mm Length required
121A 07/654058 Pipe compressor oil feed 1
Adapter
22 071115039 1
1423 Only
22 07/616697 I ~~~~t~~c Only 1
23 07/226489 Washer fibre 1

24 07/226487 Washer 1
Nut union
25 07/226485 1
1423 Only
Nut union
25 07/541285 4?RI4?RC Only
1
Pipe air delivery

423 Only
26 07/630901 Pipe 1
Hose air
128 07/541594 1
I Metre
29 07/622597 Banjo 1
30 07/519070 Clamp 2
131 07/251621 Bolt 2
Page 330
'See Remark'
33 >M257766 1
See frame K3-4-5
35 259/46707 >M257766 Clip P 1
136 1315/0303Z >M257766 Setscrew M8 x 16 1
37 142010007Z >M257766 Washer Plain 1
138 816/60171 >M257766 Adapter female 1
39 2201/0008 >M257766 Clip jubilee 1
B
JC
Page 331

9802/2550 K8-3-1 TURBO, PIPEWORK
17
B
JC
076171
Page 332

1 07/251496 Bolt 2
2 07/251929 Washer 4
13 07/167551 Gasket 1
14 07/167552 Gasket 1
15 07/514178 Spacer 1
Bolt
6 07/251502 1
75mm Long
Bolt
16A 07/251633 1
25mm Long
7 07/514165 Pipe oil return, top 1
9 07/610742 Hose 1
10 07/114745 Pipe oil return, bottom 1
11 07/098498 Gasket 1
12 07/311369 Stud 2
14 07/251275 Nut 5
15 07/634456 Pipe oil feed, top 1
16 07/226481 Nipple 3
17 07/719243 Nut 3
18 07/265681 Adapter 1
19 07/672084 Pipe oil feed, bottom 1
20 07/615916 Adapter 1
121 07/311369 Stud 2
22 07/106409 Clip 2
B
23 07/260550 Bracket 1
JC
124 071116596 Clip 1

25 07/126720 Bolt 2
Page 333

9802/2550 K8-4-1 TURBOCHARGER
B
JC
Page 334

1A 07/504129 Turbocharger 1
2 :07/264226 Housing compressor 1
13 :07/694604 Clamp 1
14 :07/112349 Nut 2
IS :07/112351 o Ring 1
6 :07/264219 Superseded Housing centre assembly 1
No longer available
6 N.L.A 1
Part NLA use item 1
7 :07/264228 Clamp 1
8 :07/694605 Housing turbine 1
19 071167553 Gasket 1
10 07/508616 Bracket 1
11 07/508618 Bracket 1
12 07/508614 Bracket 1
13 07/241859 Plate lock 2
14 07/176123 Stud 4
15 07/241513 Nut 4
16 07/508620 Shield heat 1
17 07/325421 Washer 6
19 07/251621 Bolt 5
Hose induction
Part NLA use item 1
121 07/522160 Clip jubilee 2
B
JC
Page 335

9802/2550 K8-5-1 COLD START, ALCOHOL

EVAPORATOR
B
JC
Page 336

1 15/209200 Evaporator alcohol 1
2 1305/0004 Bolt 3
13 1411/0001 Z Washer 3
14 134010003Z Nut 3
IS 1406/0008 Seal washer 2
6 109/11601 Adapter 2
7 1606/0001 Adapter 2
8 826100183 Nut female 2
10 816/55018 Adapter 2
11 256/34600 Fluid METHANOL 0
'See Remark'
2 1
Compressor see frame K8-1-1
Tube
3 647/03500 1
750mmlong
14 32/902400 Filter air compressor 1
Cap blanking 3/4"BSP steel
816/00196 1
428 only
B
JC
Page 337

9802/2550 \ K ENGINE OK & DKTD1160 \ K09 GASKET SETS
9802/2550 K9-1-2 GASKET SET, TOP
B
JC
114180
Page 338

1 07/515365 Superseded Kit-gasket 1
No longer available
N.L.A 1
I Part NLA use Gasket sets on K9-1-3
B
JC
Page 339

9802/2550 K9-1-3 GASKET SETS, TOP
B
JC
114200
Page 340

1 07/681567 Kit-gasket Cylinder head 1
2 07/681406 Kit-gasket Supplementary 1
B
JC
Page 341

9802/2550 K9-2-1 GASKET SET, BOTTOM
B
JC
114190
Page 342
Part # Change No Description Usage Code

071118730 Kit-gasket
B
JC

219987-JCB 428C Epc PDF

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Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 A2-1-1 BLADE, DOZER

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 A2-2-1 BUCKET, LANDFILL, 3CU.YD.

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 A2-2-2 BUCKET LANDFILL, 3 CU.YD., WITH

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 81-2-1 CHASSIS FRONT/REAR

Item Part # Change No Description Usage Code QTY

121 255/22816 Fastener Antiluce 6

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 81-2-2 CHASSIS FRONT/REAR

Item Part # Change No Description Usage Code QTY

37 911/11100 Pin pivot 2

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 81-3-1 CENTRE PIVOT

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 81-4-1 ARMS, LOADER

Item Part # Change No Description Usage Code QTY

23 911/08100 Pin pivot 2

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 81-6-1 FENDERS, TRANSMISSION COVER,

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 81-9-1 ENGINE COVER/GRILLE, 428

Item Part # Change No Description Usage Code QTY

124 1411/0001 Z Washer 64

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/255081-10-1 PAINT & TRANSFERS

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 B1-11-1 GUARD, BELLY

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 B1-11-2 GUARD, BELLY, HINGED

Item Part # Change No Description Usage Code QTY

18 258/89300 <M Guard propshaft-right hand 1

19 258/80404 <M Cover front 1

15 1305/0408Z <M Bolt 1/2" x 1.1/4" long 8

16 1411/0005Z <M Washer 12

27 258/89809 Bar hinged underguard 1

29 258/89801 Cover ballast weight 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 81-12-1 COUNTERWEIGHT, WITH TOW

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 81-14-1 PUMP, DIESEL, REFUELLING,

Item Part # Change No Description Usage Code QTY

16B 716/09601 Fuse 16amp red 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 B1-15-1 SCRAPER BAR

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 81-16-1 REMOTE GREASING

Item Part # Change No Description Usage Code QTY

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ WHEELED lOADERS \ 428C 00257600-00269999

9802/2550 B2-1-1 CAB

Item Part # Change No Description Usage Code QTY