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FORTIS®

H30FT
(F001)
S/N F001V04869M
This truck may contain certain non-production and/or special content. Every effort has been made
to reflect that in this manual, but the user is well advised to refer to the special content information
that pertains to this specific serial number truck. If so equipped, the special content information
will be located in the last chapter of this manual.

F001V04869M ©2014 HYSTER COMPANY


03/2014
UNIT CODE F001
03/2014 NORTH AMERICA

SECTIONS

1 FRAME

2 ENGINE ASSEMBLY

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 MAST-TWO STAGE LIMITED FREE-LIFT

11 MAST-TWO STAGE FULL FREE-LIFT

12 MAST-THREE STAGE FULL FREE-LIFT

13 OPTIONS

14 FIELD CONVERSION KITS

15 NUMERICAL INDEX

This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE F001
03/2014 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ADD ON OPTIONS
ADD ON TELEMETRY KITS ........................................................................................................................... 14-13
AIR INTAKE SYSTEM
AIR FILTER ASSEMBLY - LPG, GASOLINE, AND DIESEL ...................................................................... 3-70
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 3-4
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-24
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 3-8
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 3-32
PRE-CLEANER AND DUCT ....................................................................................................................... 3-71
YANMAR DIESEL (→ 12/2007) ................................................................................................................. 3-66
YANMAR DIESEL (1/2008 →) ................................................................................................................... 3-68
ALTERNATOR AND MOUNTING
YANMAR DIESEL ....................................................................................................................................... 4-77
ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS (S/N F001V03522H →)
.................................................................................................................................................................... 1-50
MINI-LEVER MODULES - FULL SUSPENSION SEAT (S/N F001V03522H →) ....................................... 1-52
ASSEMBLED ENGINE
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-58
AUDIBLE ALARM KITS ................................................................................................................................... 14-4
AUXILIARY SECTION, ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (4/2014 →) ........................................... 9-48
AUXILIARY SECTIONS, ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N F001V02621E) ........................ 9-44
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F001V02564E ↔ 4/2014) ............ 9-46
AUXILIARY TUBE EXTENSION KIT
AUXILIARY TUBE EXTENSIONS
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (→ 4/2011) .............................. 13-30
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (4/2011 →) .............................. 13-32
TWO-STAGE LIMITED FREE-LIFT ............................................................................................................ 13-28

B
BACK-UP ALARM ........................................................................................................................................... 13-6
BRAKE ASSEMBLY ........................................................................................................................................ 8-14
BRAKE LINKAGE
DUAL PEDAL (→ S/N F001V03571H) ....................................................................................................... 8-6
DUAL PEDAL (S/N F001V03572H →) ....................................................................................................... 8-10
SINGLE PEDAL (→ S/N F001V03571H) ................................................................................................... 8-2
SINGLE PEDAL (S/N F001V03572H →) ................................................................................................... 8-4

C
CAMSHAFT AND DRIVE GEAR
YANMAR 2.6L DIESEL ............................................................................................................................... 2-106
CAMSHAFT AND VALVES
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-48

©2014 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-62
CARBURETOR
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 2-50
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 3-18
CARRIAGE
THREE STAGE FULL FREE-LIFT (→ 4/2011) .......................................................................................... 12-24
THREE STAGE FULL FREE-LIFT (4/2011 →) .......................................................................................... 12-26
TWO STAGE FULL FREE-LIFT (→ 4/2011) .............................................................................................. 11-24
TWO STAGE FULL FREE-LIFT (4/2011 →) .............................................................................................. 11-26
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-16
CHARGE PUMP ASSEMBLY ......................................................................................................................... 5-67
CONTROL VALVE
TRANSMISSION (→ 9/2007) ..................................................................................................................... 5-64
CONTROL VALVE ASSEMBLY
9/2007 → .................................................................................................................................................... 5-66
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (→ S/N F001V02519E) ............................. 9-52
MANUAL CONTROL - THREE AND FOUR FUNCTION (→ 4/2014) ........................................................ 9-34
MANUAL CONTROL - THREE AND FOUR FUNCTION (4/2014 →) ........................................................ 9-36
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 9-30
CONVERSION KIT
COOLING SYSTEM
GASOLINE - MAZDA 2.0L (→ S/N F001V02162D) ................................................................................... 2-8
GASOLINE (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02239E) .................................................... 2-14
LPG - MAZDA 2.0L (→ S/N F001V02162D) .............................................................................................. 2-10
LPG (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02238E) ............................................................... 2-12
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-16
YANMAR 2.6L - DIESEL (S/N F001V02163D →) ...................................................................................... 2-88
YANMAR 2.6L DIESEL (→ S/N F001V02163D) ........................................................................................ 2-86
COUNTERWEIGHT
→ 4/2007 .................................................................................................................................................... 1-3
4/2007 → .................................................................................................................................................... 1-4
COUNTERWEIGHT EXHAUST
MAZDA 2.0L GASOLINE AND LPG - WITH CATALYTIC CONVERTER (→ S/N F001V02238E) ............ 2-18
WITH PURIFIER - YANMAR 2.6L DIESEL ................................................................................................. 2-90
COWL ELECTRICAL
ELECTRO-HYDRAULICS ........................................................................................................................... 4-36
MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM ......................................................... 4-38
COWL MOUNTING ......................................................................................................................................... 1-66
CRANKSHAFT AND PISTONS
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-36
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-64
YANMAR 2.6L DIESEL ............................................................................................................................... 2-108

ii See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CYLINDER BLOCK
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-32
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-66
YANMAR 2.6L DIESEL ............................................................................................................................... 2-110
CYLINDER HEAD
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-34
YANMAR 2.6L DIESEL ............................................................................................................................... 2-102
CYLINDER HEAD AND COVER
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →)
.................................................................................................................................................................... 2-60

D
DELAY VALVE
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (S/N F001V02035D ↔ S/N F001V02238E) .............................................................................. 2-56
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (S/N F001V02035D ↔ S/N F001V02238E) .............................................................................. 3-22
DIRECTIONAL CONTROL KITS ..................................................................................................................... 14-2
DISTRIBUTOR
MAZDA 2.0L - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .................. 4-76
DRIVE AXLE
SHEET 1 OF 3 ............................................................................................................................................ 6-4
SHEET 2 OF 3 ............................................................................................................................................ 6-6
SHEET 3 OF 3 ............................................................................................................................................ 6-8
DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 6-2
DRIVE TIRES AND WHEELS
PNEUMATIC - TRELLEBORG .................................................................................................................... 6-12
PNEUMATIC RADIAL ................................................................................................................................. 6-10
PNEUMATIC SOLID - MONARCH .............................................................................................................. 6-11
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 13-9

E
E-HYDRAULIC CONTROL CONVERSION KITS
ELECTRICAL SYSTEM
RH CHASSIS .............................................................................................................................................. 4-4
RH CHASSIS - WITH SEAT BELT SEQUENCE MODULE ........................................................................ 4-8
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 ......................................... 4-56
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ............................................................. 4-62
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................ 4-52
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ..................................... 4-54
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ......................................................... 4-58
ELECTRONIC LEVER LABELS
AUXILIARY DUAL FUNCTION ................................................................................................................... 1-84
AUXILIARY SINGLE FUNCTION ................................................................................................................ 1-82

©2014 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ELECTRONIC PRESSURE REGULATOR ASSEMBLY
MAZDA 2.0L AND 2.2L LPG (2/2008 ↔ 2/2012) ....................................................................................... 3-46
MAZDA 2.0L AND 2.2L LPG (2/2013 →) ................................................................................................... 3-48
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008) ............... 3-44
ELECTRONIC PRESSURE REGULATOR KIT
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 3-50
ELECTRONIC THROTTLE LINKAGE
YANMAR DIESEL (→ S/N F001V03643H) ................................................................................................ 3-84
YANMAR DIESEL (S/N F001V04644H →) ................................................................................................ 3-86
EMISSION CONTROL SYSTEM
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 2-76
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 2-78
EMISSIONS LINES
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 2-54
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 3-20
ENGINE CONTROL MODULE
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 4-44
MAZDA 2.0L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ................. 4-45
ENGINE COOLING
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-38
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-74
ENGINE ELECTRICAL COMPONENTS
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 4-14
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 4-18
ENGINE ELECTRICAL SYSTEM
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 4-24
MAZDA 2.0L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT
ENGINES (S/N F001V02239E →) ............................................................................................................. 4-28
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 4-20
YANMAR DIESEL ....................................................................................................................................... 4-48
ENGINE FUEL SYSTEM
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-84
ENGINE FUEL SYSTEM AND EMISSIONS CONTROL
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 2-44
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 3-16
ENGINE FUEL SYSTEM AND INTAKE MANIFOLD
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 2-42
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 3-14
ENGINE MOUNTING ...................................................................................................................................... 2-4

iv See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ENGINE SAFETY ELECTRICAL
MAZDA 2.0L ................................................................................................................................................ 4-32
EXHAUST MANIFOLD
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-72
EXHAUST WITH CATALYTIC CONVERTER
COUNTERWEIGHT AND OVERHEAD - MAZDA 2.0L, GASOLINE AND LPG, 2007 EMISSION
COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................... 2-22

F
FAN ASSEMBLY ............................................................................................................................................. 2-6
FENDER EXTENSIONS AND MUD GUARDS ............................................................................................... 1-68
FIRE EXTINGUISHER .................................................................................................................................... 13-10
FLOORPLATES AND COVERS
→ S/N F001V02859F EXC. 02851 ............................................................................................................. 1-54
S/N F001V02860F ↔ S/N F001V03334G INC. 02851 .............................................................................. 1-58
S/N F001V03335G → ................................................................................................................................ 1-62
FLYWHEEL AND HOUSING
MAZDA 2.0L (→ S/N F001V02037D) ......................................................................................................... 2-26
MAZDA 2.0L (S/N F001V02038D →) ......................................................................................................... 2-28
YANMAR 2.6L DIESEL ............................................................................................................................... 2-96
FORK ASSEMBLY KITS ................................................................................................................................. 14-13
FORK POSITIONER ASSEMBLY ................................................................................................................... 13-26
FORKS ............................................................................................................................................................ 1-72
OPTIONAL .................................................................................................................................................. 1-73
FORWARD CLUTCH
INPUT - SINGLE SPEED (→ S/N F001V02229E) ..................................................................................... 5-52
FORWARD CLUTCH (INPUT)
SINGLE SPEED (→ S/N F001V02230E) ................................................................................................... 5-54
SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →) ............................................................ 5-56
FREE-LIFT
THREE STAGE FULL FREE-LIFT - 8520000 SERIES ............................................................................... 12-18
THREE STAGE FULL FREE-LIFT - 8800000 SERIES ............................................................................... 12-20
TWO STAGE FULL FREE-LIFT - 8520000 SERIES .................................................................................. 11-14
TWO STAGE FULL FREE-LIFT - 8800000 SERIES .................................................................................. 11-18
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-22
FUEL FILTER
YANMAR DIESEL ....................................................................................................................................... 3-74
FUEL INJECTION
YANMAR DIESEL ....................................................................................................................................... 3-76
FUEL PUMP AND SENDER
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-28
FUEL SUPPLY SYSTEM
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-26
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 3-34
FUEL SYSTEM
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-30

©2014 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 3-6
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 3-10
MAZDA 2.0L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ................. 3-36
YANMAR DIESEL ....................................................................................................................................... 3-72
FUEL SYSTEM HOSES AND ATTACHING PARTS
MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 3-38
FUEL SYSTEM SENSORS
MAZDA 2.0L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ................. 4-47
FUEL, SYSTEM SENSORS
MAZDA 2.0L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...... 4-46
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF
4 (S/N F001V03522H →) ........................................................................................................................... 1-40
RECLINER AND DAMPER KITS - SHEET 3 OF 4 (S/N F001V03522H →) .............................................. 1-44
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 (S/N F001V03522H →) .................. 1-42
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501) .................. 1-30
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V01792D) ................ 1-32
WITH LIMITED BACK TILT (S/N F001V01793D ↔ S/N F001V03521H) .................................................. 1-34
FULL SUSPENSION SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS (S/N F001V03522H →)
.................................................................................................................................................................... 1-46
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS (S/N F001V03522H →)
.................................................................................................................................................................... 1-48
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N F001V01807D) ............................................ 1-36
WITH LIMITED BACK TILT (S/N F001V01808D ↔ S/N F001V03521H) .................................................. 1-38

G
GEAR HOUSING
YANMAR 2.6L DIESEL ............................................................................................................................... 2-98
GEAR PUMP ASSEMBLY
CHAIN DRIVE OPTION .............................................................................................................................. 9-12
GEAR DRIVE OPTION ............................................................................................................................... 9-10

H
HAND LEVERS
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 9-24
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 9-26
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 9-20
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 9-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (S/N B555V06632G →) ....................................... 12-32
THREE STAGE FULL FREE-LIFT - 8800000 SERIES ............................................................................... 12-36
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (→ S/N B555V06631G) ....................................... 12-28
TWO STAGE FULL FREE- LIFT (10/2012 →) ........................................................................................... 11-40

vi See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HEADER HOSE CONVERSION KITS
HEADER HOSES
TWO STAGE FULL FREE- LIFT (9/2009 ↔ 4/2011) ................................................................................. 11-32
TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012) ............................................................................... 11-36
TWO STAGE FULL FREE-LIFT (→ 9/2008) .............................................................................................. 11-28
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-18
HOOD
→ S/N F001V03576H ................................................................................................................................. 1-8
S/N F001V03577H ↔ S/N F001V03688H ................................................................................................. 1-10
S/N F001V03689H → ................................................................................................................................. 1-12
HYDRAULIC CONTROL VALVE
ELECTRO HYDRAULIC POPPET VALVE - HOIST AND LOWER ............................................................ 9-62
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (S/N F001V02519E ↔ 7/2009) ................. 9-56
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (7/2009 →) ................................................ 9-58
ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................ 9-66
ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION ................................................. 9-68
ELECTRONIC VALVE OUTLET SECTION - THREE AND FOUR FUNCTION (→ 7/2009) ...................... 9-70
ELECTRONIC VALVE OUTLET SECTION (7/2009 →) ............................................................................ 9-72
ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................ 9-64
HYDRAULIC CONTROLS
HYDRAULIC FILTER
→ S/N F001V03498G ................................................................................................................................ 9-13
S/N F001V03499G → ................................................................................................................................ 9-14
HYDRAULIC SUPPLY AND RETURN
WITH ALUMINUM TRANSMISSION - WITH GEAR DRIVE ....................................................................... 9-6
WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ...................................................................... 9-8
WITH IRON TRANSMISSION ..................................................................................................................... 9-4

I
IMPACT SENSOR ........................................................................................................................................... 4-10
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-6
INSTRUMENT CLUSTER ............................................................................................................................... 4-51
INTAKE AND EXHAUST MANIFOLD
YANMAR 2.6L DIESEL ............................................................................................................................... 2-94
INTAKE AND EXHAUST MANIFOLDS
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-30
INTAKE MANIFOLD
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 2-80
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 2-82
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 13-22
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 13-24
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 13-14
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-12

©2014 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-17
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT (→ 4/2011) ........................................................................ 13-19
TWO AND THREE STAGE FULL FREE-LIFT (4/2011 →) ........................................................................ 13-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-18
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-6

L
LABELS
EXTERIOR .................................................................................................................................................. 1-76
HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-86
INTERIOR ................................................................................................................................................... 1-78
LIGHT OPTIONS ............................................................................................................................................. 14-4
LOAD BACKREST EXTENSION ..................................................................................................................... 1-70
LOAD WEIGH ELECTRICAL .......................................................................................................................... 4-74
LPG TANK BRACKET
SWING OUT (→ S/N F001V02748E) ......................................................................................................... 3-52
SWING OUT (S/N F001V02749E →) ......................................................................................................... 3-54
SWING OUT, DROP DOWN (S/N F001V02749E →) ................................................................................ 3-62
SWING OUT/DROP DOWN (→ S/N F001V02748E) ................................................................................. 3-58
LUBRICATION SYSTEM
YANMAR 2.6L DIESEL ............................................................................................................................... 2-114

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-8
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE LIMITED FREE-LIFT ..................................................................................... 10-14
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 11-12
RIGHT HAND - TWO STAGE LIMITED FREE-LIFT ................................................................................... 10-12
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 11-10
THREE STAGE FULL FREE-LIFT - RIGHT HAND .................................................................................... 12-14
THREE STAGE FULL FREE-LIFT - LEFT HAND ....................................................................................... 12-16
MANUAL VALVE ANTI STALL GROUP
4/2014 → .................................................................................................................................................... 9-32
MAST ELECTRICAL
TILT SENSOR ............................................................................................................................................. 4-72
MAST INSTALLATION .................................................................................................................................... 9-74
MASTER CYLINDER ...................................................................................................................................... 8-12
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-80
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION (S/N F001V03522H →) .............................................................. 4-64
WITH ARMREST - FOUR FUNCTION (S/N F001V03522H →) ................................................................ 4-66
MIRRORS ........................................................................................................................................................ 13-8
MISCELLANEOUS KITS ................................................................................................................................. 14-5

viii See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MIXER AND THROTTLE BODY ASSEMBLY
MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (2/2008 →) .............................. 3-42
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008) ............... 3-40
MONOTROL PEDAL ASSEMBLY
→ S/N F001V04303K ................................................................................................................................. 3-96

N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501) ..................................... 1-14
WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03521H) ................................... 1-16
WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →) ............................................................... 1-18
WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-20

O
OIL PAN
YANMAR 2.6L DIESEL ............................................................................................................................... 2-100
OIL PUMP AND FILTER
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-52
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-70
OUTER MAST
THREE STAGE FULL FREE-LIFT (→ S/N B555V13829L) ....................................................................... 12-2
THREE STAGE FULL FREE-LIFT (S/N B555V13830L →) ....................................................................... 12-4
TWO STAGE FULL FREE-LIFT (→ S/N B559V02695L) ........................................................................... 11-2
TWO STAGE FULL FREE-LIFT (S/N B559V02696L →) ........................................................................... 11-4
TWO STAGE LIMITED FREE-LIFT (→ S/N B551V03957L) ...................................................................... 10-2
TWO STAGE LIMITED FREE-LIFT (S/N B551V03958L →) ...................................................................... 10-4
OUTLET SECTION
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 9-50
OVERHEAD EXHAUST
MAZDA 2.0L GASOLINE AND LPG - WITH CATALYTIC CONVERTER (→ S/N F001V02238E) ............ 2-20
WITHOUT PURIFIER - YANMAR 2.6L DIESEL ......................................................................................... 2-92
OVERHEAD GUARD ...................................................................................................................................... 1-6

P
PARK BRAKE
→ S/N F001V03571H ................................................................................................................................. 8-18
S/N F001V03572H → ................................................................................................................................. 8-20
POWER DISTRIBUTION MODULE
→ S/N F001V02055D ................................................................................................................................. 4-40
S/N F001V02056D → ................................................................................................................................. 4-42

R
REMOTE KEY SWITCH .................................................................................................................................. 4-12
RETURN TO SET TILT KITS .......................................................................................................................... 14-2
REVERSE CLUTCH
COUNTER - SINGLE SPEED (→ S/N F001V02229E) .............................................................................. 5-58
REVERSE CLUTCH (COUNTER)
SINGLE SPEED (→ S/N F001V02230E) ................................................................................................... 5-60

©2014 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →) ............................................................ 5-62

S
SEAT CONVERSION KITS ............................................................................................................................. 14-5
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03040F) ................ 1-24
SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501) .................. 1-22
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03040F ↔ S/N F001V03521H) .............. 1-26
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →) ............................................ 1-28
STATOR SUPPORT HOUSING ...................................................................................................................... 5-50
STEER TIRES AND WHEELS ........................................................................................................................ 7-16
STEERING AXLE ............................................................................................................................................ 7-12
STEERING COLUMN AND ATTACHING PARTS
DIESEL ........................................................................................................................................................ 7-5
GASOLINE AND LPG ................................................................................................................................. 7-4
STEERING COLUMN ASSEMBLY ................................................................................................................. 7-6
ISOLATED, DIESEL .................................................................................................................................... 7-8
STEERING CONTROL UNIT .......................................................................................................................... 7-10
STEERING CYLINDER ................................................................................................................................... 7-14
STEERING SYSTEM ...................................................................................................................................... 7-2
STROBE LIGHT
→ S/N F001V02545E ................................................................................................................................. 13-2
LED (S/N F001V02546E →) ...................................................................................................................... 13-4

T
THROTTLE BODY AND ATTACHING PARTS
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-31
THROTTLE CABLE
MECHANICAL THROTTLE - DIESEL (→ 10/2013) ................................................................................... 3-80
MECHANICAL THROTTLE - YANMAR DIESEL (10/2013 →) .................................................................. 3-82
THROTTLE CABLE LINKAGE
YANMAR DIESEL ....................................................................................................................................... 3-78
THROTTLE LINKAGE
GASOLINE .................................................................................................................................................. 3-88
LPG ............................................................................................................................................................. 3-91
THROTTLE PEDAL AND ATTACHING PARTS
MONOTROL PEDAL (LPG) (→ S/N F001V04303K) ................................................................................. 3-94
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL (S/N F001V04304K →) ......................................................................................................... 3-98
STANDARD PEDAL .................................................................................................................................... 3-92
TILT CYLINDERS
LEFT HAND ................................................................................................................................................ 9-78
RIGHT HAND .............................................................................................................................................. 9-76
TILT/HOIST AND AUXILIARY HOSES ........................................................................................................... 9-16
TIMING GEAR AND OIL PAN
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-46

x See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TIMING GEAR COVER AND OIL PAN
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-68
TORQUE CONVERTER .................................................................................................................................. 5-7
TORQUE CONVERTER HOUSING AND ATTACHING PARTS
SINGLE SPEED (S/N T141M001501 →) ................................................................................................... 5-40
SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) ....................................................................... 5-46
TRANSMISSION
SINGLE SPEED - SHEET 1 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946) ..... 5-18
SINGLE SPEED - SHEET 2 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946) ..... 5-22
SINGLE SPEED - SHEET 1 OF
2 (S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946) ........................... 5-24
SINGLE SPEED - SHEET 2 OF
2 (S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946) ........................... 5-28
SINGLE SPEED - SHEET 1 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →) ...... 5-30
SINGLE SPEED - SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →) ...... 5-32
TRANSMISSION COOLING
MAZDA 2.0L (→ S/N F001V03310F) ......................................................................................................... 5-8
MAZDA 2.0L (S/N F001V03311F →) ......................................................................................................... 5-10
YANMAR DIESEL (→ S/N F001V03310F) ................................................................................................ 5-12
YANMAR DIESEL (S/N F001V03311F →) ................................................................................................ 5-14
YANMAR DIESEL (2/2011 →) ................................................................................................................... 5-16
TRANSMISSION ELECTRICAL SYSTEM ...................................................................................................... 4-70
TRANSMISSION HOUSING AND ASSEMBLY
SINGLE SPEED (S/N T141M001501 →) ................................................................................................... 5-36
SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) ....................................................................... 5-42
TRANSMISSION MOUNT
→ 9/2009 (T117M, T133M) ........................................................................................................................ 5-2
S/N T141M001501 → ................................................................................................................................. 5-4
SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) ....................................................................... 5-6

V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N F001V02519E) ................ 9-54
ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION .............................................. 9-60
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N F001V02621E) ........................ 9-38
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F001V02622E ↔ 4/2014) ............ 9-40
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (4/2014 →) ........................................... 9-42

W
WATER PUMP
YANMAR 2.6L DIESEL ............................................................................................................................... 2-112
WEATHER PROTECTION .............................................................................................................................. 1-88
WEATHER PROTECTION KITS ..................................................................................................................... 14-5
WIDE TIRE CONVERSION ............................................................................................................................. 14-2
WIRE HARNESS
ALTERNATOR ............................................................................................................................................ 4-232
BACK-UP ALARM ....................................................................................................................................... 13-11

©2014 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
COWL WITH FORWARD/REVERSE - MANUAL WITH OPERATOR PRESENCE (→ S/N F001V03571H)
.................................................................................................................................................................... 4-222
COWL WITH FORWARD/REVERSE LEVER (→ S/N F001V03571H) ...................................................... 4-214
COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT (S/N F001V03572H →)
.................................................................................................................................................................... 4-218
COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP
SOLENOID (S/N F001V03572H →) ........................................................................................................... 4-226
COWL WITH MONOTROL PEDAL (→ S/N F001V03572H) ...................................................................... 4-198
COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT (S/N F001V03572H →) ................... 4-202
COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID (→ S/N F001V03571H) .... 4-206
COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →) .... 4-210
ELECTRONIC CONTROL VALVE - 3 FUNCTION ..................................................................................... 4-234
ELECTRONIC CONTROL VALVE - 4 FUNCTION ..................................................................................... 4-236
GASOLINE ENGINE - MAZDA 2.0L (→ S/N F001V02037D) .................................................................... 4-160
GASOLINE ENGINE - MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E) ..................................... 4-164
LIGHTS (→ S/N F001V02042D) ................................................................................................................ 4-244
LIGHTS (S/N F001V02043D →) ................................................................................................................ 4-246
LIGHTS (6/2007 →) ................................................................................................................................... 4-248
LPG ENGINE - MAZDA 2.0L (→ S/N F001V02037D) ............................................................................... 4-174
LPG ENGINE - MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E) ................................................ 4-176
RH CHASSIS - MAZDA 2.0L (→ 2/2006) ................................................................................................... 4-78
RH CHASSIS - MAZDA LPG 2.0L (→ S/N F001V02037D) ....................................................................... 4-82
RH CHASSIS - MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E) ................................................ 4-88
RH CHASSIS - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ S/N F001V03139F)
.................................................................................................................................................................... 4-94
RH CHASSIS - MAZDA, WITH ANTI-STALL (S/N F001V03140F →) ....................................................... 4-100
RH CHASSIS - MAZDA (S/N F001V03622H →) ....................................................................................... 4-106
RH CHASSIS - MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) ............................... 4-112
RH CHASSIS - MAZDA-WITH SEAT BELT SEQUENCE MODULE .......................................................... 4-118
RH CHASSIS - YANMAR DIESEL (→ 2/2006) .......................................................................................... 4-124
RH CHASSIS - YANMAR DIESEL (→ S/N F001V02036D) ....................................................................... 4-128
RH CHASSIS - YANMAR DIESEL (S/N F001V02037D →) ....................................................................... 4-134
RH CHASSIS - YANMAR DIESEL (S/N F001V03622H →) ....................................................................... 4-140
RH CHASSIS - YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) ............................ 4-146
RH CHASSIS - YANMAR-WITH SEAT BELT SEQUENCE MODULE ....................................................... 4-152
SEALED ALTERNATOR - MAZDA 2.0L (S/N F001V02239E →) .............................................................. 4-230
SEAT JUMPER (S/N F001V03522H →) .................................................................................................... 4-158
TRANSMISSION - SINGLE SPEED (→ S/N F001V02037D) .................................................................... 4-238
TRANSMISSION - SINGLE SPEED (S/N F001V02038D ↔ 9/2009) ........................................................ 4-240
TRANSMISSION - SINGLE SPEED (10/2009 →) ..................................................................................... 4-242
YANMAR DIESEL (→ S/N F001V02037D) ................................................................................................ 4-190
YANMAR DIESEL (S/N F001V02038D →) ................................................................................................ 4-194
WIRE HARNESS (ENGINE)
MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →) ........... 4-178
MAZDA 2.0L AND 2.2L LPG - 2010 SERIES .............................................................................................. 4-184
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 4-168
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................ 4-68

xii See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

©2014 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xiv See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 15-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.

©2014 HYSTER COMPANY See Service Manual xv


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SERIAL NUMBER SPECIFIC MANUALS

SERIAL NUMBER SPECIFIC INFORMATION SPECIAL PARTS INFORMATION (SPI)

This manual contains serial number specific parts NOTE: This lift truck may contain special content. Every
information. Every effort has been made to provide you effort has been made to reflect that information in this
a manual that reflects your fork lift truck as it was manual. The user is advised to refer to the special
manufactured. The serial number for your truck is content information that pertains to this specific serial
shown on the front cover of this manual. number truck.

Parts that are specific to your truck are identified in If your truck contains special content a Special Parts
bold lettering in the parts list. Parts that are not specific Information section is included as the last section of this
are in gray lettering. Entire figures that are not manual. Use the section table of contents to locate. This
applicable to your truck are completely grayed out, section contains parts lists and drawings for the special
these are also shown as grayed items in the Table of content added to the lift truck.
Contents. If an entire section was not applicable to your
truck it was not included in this publication. When possible a SPI icon ( ) will be placed in the parts
list denoting that the part number has been replaced by
Please note that it is possible that not all items specific a special equipment design part number. Please refer
to your truck will be shown in bold lettering. In this case to the SPI section for information on these parts. The
refer to the grayed items and the illustration for proper SPI icon in a table of contents is a quick reference
parts ordering. If a part still cannot be identified, please showing which figures are part of the SPI section.
consult your local dealer for Hyster lift trucks.

Refer to the "How To Use The Illustrated Parts Manual"


section for the basic use and functionality of this
manual.

xvi See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2014 HYSTER COMPANY See Service Manual xvii


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.

xviii See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.

©2014 HYSTER COMPANY See Service Manual xix


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1598581

Service Manual (Complete)......................................................................................................... 1602993

Parts Manual............................................................................................................................... 1598525

xx See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

1 FRAME
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS (S/N F001V03522H →)
.................................................................................................................................................................... 1-50
MINI-LEVER MODULES - FULL SUSPENSION SEAT (S/N F001V03522H →) ....................................... 1-52
COUNTERWEIGHT
→ 4/2007 .................................................................................................................................................... 1-3
4/2007 → .................................................................................................................................................... 1-4
COWL MOUNTING ......................................................................................................................................... 1-66
ELECTRONIC LEVER LABELS
AUXILIARY DUAL FUNCTION ................................................................................................................... 1-84
AUXILIARY SINGLE FUNCTION ................................................................................................................ 1-82
FENDER EXTENSIONS AND MUD GUARDS ............................................................................................... 1-68
FLOORPLATES AND COVERS
→ S/N F001V02859F EXC. 02851 ............................................................................................................. 1-54
S/N F001V02860F ↔ S/N F001V03334G INC. 02851 .............................................................................. 1-58
S/N F001V03335G → ................................................................................................................................ 1-62
FORKS ............................................................................................................................................................ 1-72
OPTIONAL .................................................................................................................................................. 1-73
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF
4 (S/N F001V03522H →) ........................................................................................................................... 1-40
RECLINER AND DAMPER KITS - SHEET 3 OF 4 (S/N F001V03522H →) .............................................. 1-44
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 (S/N F001V03522H →) .................. 1-42
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501) .................. 1-30
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V01792D) ................ 1-32
WITH LIMITED BACK TILT (S/N F001V01793D ↔ S/N F001V03521H) .................................................. 1-34
FULL SUSPENSION SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS (S/N F001V03522H →)
.................................................................................................................................................................... 1-46
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS (S/N F001V03522H →)
.................................................................................................................................................................... 1-48
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N F001V01807D) ............................................ 1-36
WITH LIMITED BACK TILT (S/N F001V01808D ↔ S/N F001V03521H) .................................................. 1-38
HOOD
→ S/N F001V03576H ................................................................................................................................. 1-8
S/N F001V03577H ↔ S/N F001V03688H ................................................................................................. 1-10
S/N F001V03689H → ................................................................................................................................. 1-12
LABELS
EXTERIOR .................................................................................................................................................. 1-76
HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-86
INTERIOR ................................................................................................................................................... 1-78
LOAD BACKREST EXTENSION ..................................................................................................................... 1-70
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-80
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501) ..................................... 1-14
WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03521H) ................................... 1-16
WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →) ............................................................... 1-18
©2014 HYSTER COMPANY See Service Manual 1-1
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SECTION 1
FRAME

DESCRIPTION PAGE

WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-20


OVERHEAD GUARD ...................................................................................................................................... 1-6
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03040F) ................ 1-24
SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501) .................. 1-22
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03040F ↔ S/N F001V03521H) .............. 1-26
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →) ............................................ 1-28
WEATHER PROTECTION .............................................................................................................................. 1-88

1-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COUNTERWEIGHT (FIGURE 1-1)


(→ 4/2007)

ITEM PART NO. DESCRIPTION QTY


1 1528754 Counterweight (H30FT) ...................................................................................... 1
1 1528755 Counterweight (H35FT) ...................................................................................... 1
1 1528756 Counterweight (H40FTS) .................................................................................... 1
2 1521190 Tow Pin ............................................................................................................... 1
3 302491 Roll Pin ............................................................................................................... 1
4 1565084 Seal ..................................................................................................................... 1
5 1375214 Washer ............................................................................................................... 1
6 292689 Washer ............................................................................................................... 1
7 292608 Capscrew ............................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COUNTERWEIGHT (FIGURE 1-2)


(4/2007 →)

ITEM PART NO. DESCRIPTION QTY


1 1650185 Counterweight (H30FT) .................................................................................... 1
1 1650186 Counterweight (H35FT) ...................................................................................... 1
1 1650187 Counterweight (H40FT) ...................................................................................... 1
2 1643947 Tow Pin .............................................................................................................. 1
3 1565084 Seal .................................................................................................................... 1
4 1375214 Washer ............................................................................................................... 1
5 a 292689 Washer ............................................................................................................... 1
6 292608 Capscrew ........................................................................................................... 1
7 1347045 Fastener ............................................................................................................. 6
8 2021395 Cap ..................................................................................................................... 2

FOOTNOTES:
a → 4/2014

1-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OVERHEAD GUARD (FIGURE 1-3)

1-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 b 1599203
4051143 Overhead Guard (Standard) ............................................................................. 1
1 a 1599209
4051144 Overhead Guard (Optional) ................................................................................ 1
2 4035130 Capscrew ........................................................................................................... 2
3 1370949
1528888 Nut (Shoulder) ................................................................................................... 2
4 1536813 Handle (Grab) .................................................................................................... 1
5 1583611 Capscrew ........................................................................................................... 2
6 1531557 Insert .................................................................................................................. 4
7 1558219 Grommet ............................................................................................................ 2
8 1560671 Grommet ............................................................................................................ 1
9 1494888 Plug .................................................................................................................... 4
10 1599415 Plug .................................................................................................................... 1
11 1586495 Capscrew ........................................................................................................... 2
12 1531558 Insert .................................................................................................................. 2
13 1598220 Grommet ............................................................................................................ 1
14 1527395 Grommet ............................................................................................................. 1
14 362255 Grommet (Alternate Part) ................................................................................. 1
15 1500912 Clip ..................................................................................................................... 1
16 1582464 Fastener ............................................................................................................. 1
17 2070223 Handle (Assembly) (Optional) ......................................................................... 1
17 2069454 Handle ........................................................................................................... 1
17 1566726 Push Button Switch (Horn) .......................................................................... 1
17 1493465 Connector (2 Pin) ......................................................................................... 1
17 1330414 Connector (Secondary Lock) ...................................................................... 1
17 1330437 Terminal (Pin) ............................................................................................... 2
18 1527888 Capscrew ........................................................................................................... 6
18 1566853 Capscrew (Optional) ......................................................................................... 6

FOOTNOTES:
a 82 in. Overhead Guard b 85 in. Overhead Guard

©2014 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HOOD (FIGURE 1-4)


(→ S/N F001V03576H)

1-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HOOD
(→ S/N F001V03576H)

ITEM PART NO. DESCRIPTION QTY


1 1616246 Hood (Without Cab) ............................................................................................ 1
1 1676218 Hood (Without Hood Liner) ................................................................................. 1
1 1636706 Hood (With Cab) ................................................................................................. 1
1 1676219 Hood (Low Noise) (With Cab) ............................................................................. 1
1 1636708 Hood (Low Noise) (With Cab) ............................................................................. 1
1 1616239 Hood (Low Noise) (Without Hood Liner) ........................................................ 1
2 1578698 Seal (Hood) ................................................................................................... 1
3 1564009 Hood Reinforcement Assembly ...................................................................... 1
4 1608875 Bracket (Gas Spring Mount) .................................................................... 2
5 1580293 Plate ........................................................................................................... 1
6 1557697 Hinge ............................................................................................................. 2
7 1527880 Capscrew ...................................................................................................... 10
8 1624019 Hood Liner ...................................................................................................... 1
9 1304971 Fastener ......................................................................................................... 4
10 1585581 Bumper (Hood) ............................................................................................. 2
11 1534417 Capscrew ...................................................................................................... 6
12 1527878 Capscrew ...................................................................................................... 4
13 1527876 Capscrew ...................................................................................................... 2
14 1582287 Handle ............................................................................................................ 1
15 1582286 Latch ............................................................................................................... 1
16 296030 Capscrew ........................................................................................................... 4
17 1460477 Nut ...................................................................................................................... 4
18 1527881 Capscrew ........................................................................................................... 2
19 1580794 Striker Bolt .......................................................................................................... 1
19 1666733 Striker Bolt ........................................................................................................ 1
20 1530243 Insert .................................................................................................................. 4
21 1595826 Bracket ................................................................................................................ 1
21 1673611 Hood Support .................................................................................................... 1
22 1583611 Capscrew ........................................................................................................... 4
23 1563497 Gas Spring (Without Cab) ................................................................................ 2
23 1560647 Gas Spring (LH) (With Cab) (With Lift and Latch) .............................................. 1
23 1563836 Gas Spring (RH) (With Cab) (With Lift and Latch) .............................................. 1
24 1563369 Ball Stud (Without Cab) .................................................................................... 4
24 1563369 Ball Stud (With Cab) ......................................................................................... 4
24 1606659 Ball Stud (With Lift and Latch) ............................................................................ 1
24 1563369 Ball Stud (With Lift and Latch) ........................................................................ 3
25 329069 Nut ...................................................................................................................... 2
26 302010 Screw (M3 x .05 x 12) ......................................................................................... 4
27 320152 Washer ............................................................................................................... 4
28 1585765 Nut ...................................................................................................................... 1
29 1565545 Magnet ................................................................................................................ 1
30 1527228 Bracket (Hood Switch) ........................................................................................ 2
31 1531557 Insert .................................................................................................................. 2
32 1627835 Switch Assembly ................................................................................................. 1
33 1561015 Grommet (Not Illustrated) ................................................................................... 1
34 1347045 Fastener ............................................................................................................. 8

©2014 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HOOD (FIGURE 1-5)


(S/N F001V03577H ↔ S/N F001V03688H)

1-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HOOD
(S/N F001V03577H ↔ S/N F001V03688H)

ITEM PART NO. DESCRIPTION QTY


4007633 Hood ................................................................................................................... 1
1 4007512 Hood ............................................................................................................... 1
2 1666732 Boot ................................................................................................................ 1
3 1578698 Seal ................................................................................................................ 1
4 1616379 Plug (Yellow) .................................................................................................. 2
5 1557697 Hinge .............................................................................................................. 2
6 1527880 Capscrew ....................................................................................................... 10
7 1387170 Latch ............................................................................................................... 1
8 329069 Nut .................................................................................................................. 2
9 1585581 Bumper (Hood) ............................................................................................... 2
10 1534417 Capscrew ....................................................................................................... 6
11 1676273 Seat Pan ......................................................................................................... 1
12 1608874 Hood Reinforcement .................................................................................. 1
13 1608875 Bracket ....................................................................................................... 2
14 364868 Nut .............................................................................................................. 10
15 1585590 Bracket ....................................................................................................... 1
16 1582370 Bracket ....................................................................................................... 1
17 1608879 Capscrew ................................................................................................... 6
18 1527876 Capscrew ................................................................................................... 4
19 1324360 Nut .............................................................................................................. 4
20 1672560 Plate ........................................................................................................... 1
21 296030 Capscrew ............................................................................................................ 4
22 1460477 Nut ...................................................................................................................... 4
23 1561015 Grommet ............................................................................................................. 1
24 1666733 Striker Bolt .......................................................................................................... 1
25 1527881 Capscrew ............................................................................................................ 2
26 1530243 Insert ................................................................................................................... 2
27 1563497 Gas Spring (RH) ................................................................................................. 1
27 1563497 Gas Spring (LH) .................................................................................................. 1
27 a 4011435 Gas Spring (LH) .................................................................................................. 1
28 1563369 Ball Stud (RH) ..................................................................................................... 2
28 1563369 Ball Stud (LH) ..................................................................................................... 2
28 a 4011397 Ball Stud (LH) ..................................................................................................... 2
29 329069 Nut ...................................................................................................................... 2
30 1673611 Hood Support ...................................................................................................... 1
31 1583611 Capscrew ............................................................................................................ 2
32 1530243 Insert ................................................................................................................... 2
33 1347045 Fastener .............................................................................................................. 8
34 1585592 Plug ..................................................................................................................... 1

FOOTNOTES:
a With lift and latch option

©2014 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HOOD (FIGURE 1-6)


(S/N F001V03689H →)

1-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HOOD
(S/N F001V03689H →)

ITEM PART NO. DESCRIPTION QTY


4016145 Hood Assembly ................................................................................................. 1
1 4015886 Hood .............................................................................................................. 1
2 1666732 Boot ............................................................................................................... 1
3 1616379 Plug (Yellow) ................................................................................................. 1
4 1578698 Seal ................................................................................................................ 1
5 1557697 Hinge ............................................................................................................. 2
6 1527880 Capscrew ...................................................................................................... 10
7 1387170 Latch .............................................................................................................. 1
8 329069 Nut ................................................................................................................. 2
9 1585581 Bumper (Hood) ............................................................................................. 2
10 1534417 Capscrew ...................................................................................................... 6
11 4025273 Hood Reinforcement .................................................................................... 1
12 1608874 Hood Reinforcement ................................................................................ 1
13 1608875 Bracket ...................................................................................................... 2
14 364868 Nut ............................................................................................................. 10
15 1672560 Plate ........................................................................................................... 1
16 1324360 Nut ............................................................................................................. 4
17 1608879 Capscrew .................................................................................................. 4
18 1527876 Capscrew .................................................................................................. 4
19 1530243 Insert .................................................................................................................. 4
20 1583611 Capscrew ........................................................................................................... 2
21 296030 Capscrew ........................................................................................................... 4
22 1460477 Nut ...................................................................................................................... 4
23 1563497 Gas Spring (RH) ................................................................................................ 1
24 1563369 Ball Stud (RH) .................................................................................................... 2
25 329069 Nut ...................................................................................................................... 2
26 a 4011397 Ball Stud (LH) ..................................................................................................... 2
26 b 1563369 Ball Stud (LH) .................................................................................................... 2
27 a 4011435 Gas Spring (LH) .................................................................................................. 1
27 b 1563497 Gas Spring (LH) ................................................................................................ 1
28 1527881 Capscrew ........................................................................................................... 2
29 1666733 Striker Bolt ........................................................................................................ 1
30 1673611 Hood Support .................................................................................................... 1
31 1347045 Fastener ............................................................................................................. 8
32 4031944 Grommet ............................................................................................................ 1

FOOTNOTES:
a With Lift and Latch Option b Without Lift and Latch Option

©2014 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NON SUSPENSION SEAT (FIGURE 1-7)


WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501)

1-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501)

ITEM PART NO. DESCRIPTION QTY


1585987 Seat-Non Suspension (Vinyl) .............................................................................. 1
1585988 Seat-Non Suspension (Cloth) ............................................................................. 1
1 1563351 Kit-Seat Cushion (Vinyl) ................................................................................. 1
1 1563222 Kit-Seat Cushion (Cloth) ................................................................................. 1
1 1563215 Sensor (Operator Presence) (Not Illustrated) ................................................. 1
2 1563217 Hip Restraint (RH) .......................................................................................... 1
2 1563216 Hip Restraint (LH) ........................................................................................... 1
3 1459173 Kit-Seat Rail ................................................................................................... 1
4 2089673 Wire Harness .................................................................................................. 1
5 1470158 Kit-Seat Belt ................................................................................................... 1
6 392238 Grommet ............................................................................................................. 1
7 1584060 Box (Book) .......................................................................................................... 1
8 191941 Nut ...................................................................................................................... 4

©2014 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NON SUSPENSION SEAT (FIGURE 1-8)


WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03521H)

1-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03521H)

ITEM PART NO. DESCRIPTION QTY


b 1593433 Seat-Non Suspension (Vinyl) .............................................................................. 1
d 2102122 Seat-Non Suspension (Vinyl) .............................................................................. 1
f 2103360 Seat-Non Suspension (Vinyl) .............................................................................. 1
1 1563351 Kit-Seat Cushion (Vinyl) ................................................................................. 1
1 ac 1563215 Sensor (Operator Presence) .......................................................................... 1
1 af 1709876 Sensor (Operator Presence) .......................................................................... 1
1 a 4002682 Bracket (Operator Presence Sensor) ............................................................. 1
2 1563217 Hip Restraint (RH) .......................................................................................... 1
2 1563216 Hip Restraint (LH) ........................................................................................... 1
3 1598504 Kit-Seat Belt (Black) (Red Seat Belt) .............................................................. 1
4 b 191941 Nut .................................................................................................................. 4
4 e 302400 Nut .................................................................................................................. 4
4 ae 1677286 Stud ................................................................................................................ 4
5 b 1459173 Kit-Seat Rail ................................................................................................... 1
5 e 1690996 Kit-Seat Rail ................................................................................................... 1
6 1591652 Wire Harness .................................................................................................. 1

FOOTNOTES:
a Not Illustrated d S/N F001V02932F ↔ S/N F001V03341G
b → S/N F001V02931F e S/N F001V02932F →
c → S/N F001V03341G INC. 03353 f S/N F001V03342G → EXC. 03353

©2014 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NON SUSPENSION SEAT (FIGURE 1-9)


WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →)

1-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →)

ITEM PART NO. DESCRIPTION QTY


4603376 Seat-Non Suspension (Vinyl) .............................................................................. 1
1 1563351 Kit-Seat Cushion (Vinyl) ................................................................................. 1
2 1563216 Hip Restraint (LH) ........................................................................................... 1
3 1690996 Kit-Seat Rail ................................................................................................... 1
4 1709876 Sensor (Operator Presence) .......................................................................... 1
5 4002682 Bracket (Operator Presence Sensor) ............................................................. 1
6 4013095 Wire Harness .................................................................................................. 1
7 1563217 Hip Restraint (RH) .......................................................................................... 1
8 1584060 Box (Book) ...................................................................................................... 1
9 1482950 Cover .............................................................................................................. 1
10 1598504 Kit-Seat Belt (Black) ............................................................................................ 1
10 1636120 Kit-Red Seat Belt ................................................................................................ 1
11 313828 Nut ...................................................................................................................... 4
12 1677286 Stud .................................................................................................................... 4
13 221536 Capscrew ............................................................................................................ 2
14 1581852 Washer ............................................................................................................... 6
15 221353 Locknut ............................................................................................................... 2
16 2107969 Cover (Seat-Side Electrical) ............................................................................... 1
17 4007891 Cover Plate ......................................................................................................... 1
18 296357 Washer ............................................................................................................... 2
19 1694830 Capscrew ............................................................................................................ 2
20 292500 Capscrew ............................................................................................................ 2
21 15127 Washer ............................................................................................................... 1
22 272133 Clamp ................................................................................................................. 1
23 1593334 Nut ...................................................................................................................... 2
a 4604648 Bracket (Seat) (Alternate Part) ........................................................................... 1
a 4604649 Bracket (Seat Stop) (Alternate Part) ................................................................... 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NON SUSPENSION SEAT (FIGURE 1-10)


WITHOUT ELECTRONIC CONTROLS — OPTIONAL

1-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS – OPTIONAL

ITEM PART NO. DESCRIPTION QTY


4615812 Seat-Non Suspension (Vinyl) .............................................................................. 1
1 4615813 Seat-Non Suspension (Base) ......................................................................... 1
2 296463 Screw ............................................................................................................. 4
3 4030278 Box (Operator Manual Storage) ..................................................................... 1
4 4030279 Cover (Manual Storage Box) .......................................................................... 1
5 ..... Hip Restraint (LH) ........................................................................................... 1
6 4618438 Seat Rail (Assembly) ...................................................................................... 2
7 136749 Screw ............................................................................................................. 10
8 4615811 Sensor (Operator Presence) .......................................................................... 1
9 4615969 Wire Harness (Operator Presence System) ............................................... 1
10 1479453 Clamp ............................................................................................................. 1
11 ..... Hip Restraint (RH) .......................................................................................... 1
12 1598504 Kit-Seat Belt (Black) ............................................................................................ 1
12 1636120 Kit-Red Seat Belt ................................................................................................ 1
13 1581852 Washer ............................................................................................................... 3
14 221536 Capscrew ............................................................................................................ 1
15 221353 Locknut ............................................................................................................... 2
16 19901 Roll Pin ............................................................................................................... 1
17 1677286 Stud .................................................................................................................... 4
18 313828 Nut ...................................................................................................................... 4
19 1593334 Nut ...................................................................................................................... 2
20 272133 Clamp ................................................................................................................. 1
21 221530 Capscrew ............................................................................................................ 1
22 2107969 Cover (Seat-Side Electrical) ............................................................................... 1
23 4007891 Cover Plate ......................................................................................................... 1
24 296357 Washer ............................................................................................................... 2
25 1694830 Capscrew ............................................................................................................ 2
26 292500 Capscrew ............................................................................................................ 2
27 15127 Washer ............................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SEMI-SUSPENSION SEAT (FIGURE 1-11)


WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501)

1-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501)
KEY:
A: Without Arm Controls
B: With Arm Controls
QTY
ITEM PART NO. DESCRIPTION A B
1 1585989 Seat-Semi Suspension (Vinyl) ................................................................... 1 ..
1 1585990 Seat-Semi Suspension (Cloth) ................................................................... 1 ..
1 1585981 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
1 1585982 Seat-Semi Suspension (Cloth) ................................................................... .. 1
2 1362058 Kit-Manual Holder .................................................................................. 1 1
3 1382111 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 1
3 1382113 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 1
4 1563224 Hip Restraint (LH) .................................................................................. 1 1
4 1563225 Hip Restraint (RH) ................................................................................. 1 ..
5 1470158 Kit-Seat Belt ........................................................................................... 1 1
6 1382112 Seat Cushion (Vinyl) .............................................................................. .. 1
6 1382114 Seat Cushion (Cloth) ............................................................................. .. 1
7 1483023 Guide ..................................................................................................... 1 1
8 1563227 Knob ...................................................................................................... 1 1
9 1459173 Kit-Seat Rail ........................................................................................... 1 1
10 2075428 Wire Harness (With Electronic Controls) ............................................... .. 1
10 2089673 Wire Harness (With Hip Restraints) ....................................................... 1 ..
11 191941 Nut .............................................................................................................. 4 4
a 1563211 Knob (Electronic Control Arm) ................................................................... .. 1
a 1362049 Kit-Shock Absorber .................................................................................... 1 1
a 1563215 Sensor (Operator Presence) ...................................................................... 1 1
a 1563210 Cap (Electronic Control Arm) ..................................................................... .. 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SEMI SUSPENSION SEAT (FIGURE 1-12)


WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03040F)

1-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

SEMI SUSPENSION SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03040F)
KEY:
A: Without Arm Controls
B: With Arm Controls
QTY
ITEM PART NO. DESCRIPTION A B
1 c 1593435 Seat-Semi Suspension (Vinyl) ................................................................... 1 ..
1 c 1593436 Seat-Semi Suspension (Cloth) ................................................................... 1 ..
1 b 1593427 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
1 d 2085193 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
1 b 1593428 Seat-Semi Suspension (Cloth) ................................................................... .. 1
1 d 2085194 Seat-Semi Suspension (Cloth) ................................................................... .. 1
2 1362058 Kit-Manual Holder .................................................................................. 1 1
3 1382111 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 1
3 1382113 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 1
4 1563224 Hip Restraint (LH) .................................................................................. 1 1
4 1563225 Hip Restraint (RH) ................................................................................. 1 1
5 1598504 Kit-Seat Belt (Black) ............................................................................... 1 1
5 1636120 Kit-Red Seat Belt ................................................................................... 1 1
6 1382112 Seat Cushion (Vinyl) .............................................................................. 1 1
6 1382114 Seat Cushion (Cloth) ............................................................................. 1 1
7 1483023 Guide ..................................................................................................... 1 1
8 1563227 Knob ...................................................................................................... 1 1
9 1459173 Kit-Seat Rail ........................................................................................... 1 1
10 2075428 Wire Harness ......................................................................................... .. 1
10 1591652 Wire Harness ......................................................................................... 1 ..
11 191941 Nut .............................................................................................................. 4 4
a 1563211 Knob (Electronic Control Arm) ................................................................... .. 1
a 1362049 Kit-Shock Absorber .................................................................................... 1 1
a 1563215 Sensor (Operator Presence) ...................................................................... 1 1
a 1563210 Cap (Electronic Control Arm) ..................................................................... .. 1

FOOTNOTES:
a Not Illustrated c → S/N F001V03048F
b → S/N F001V01954D INC. 01996, 01998, 02000, d S/N F001V01955D → EXC. 01996, 01998, 02000,
02002, 02005, 02010 02002, 02005, 02010

©2014 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SEMI-SUSPENSION SEAT (FIGURE 1-13)


WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03040F ↔ S/N F001V03521H)

1-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03040F ↔ S/N F001V03521H)
KEY:
A: With Hip Restraints
B: With Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
e 2102126 Seat-Semi Suspension (Vinyl) ................................................................... 1 ..
g 2103364 Seat-Semi Suspension (Vinyl) ................................................................... 1 ..
e 2102127 Seat-Semi Suspension (Cloth) ................................................................... 1 ..
g 2103365 Seat-Semi Suspension (Cloth) ................................................................... 1 ..
d 2102128 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
g 2103366 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
f 2102129 Seat-Semi Suspension (Cloth) ................................................................... .. 1
g 2103367 Seat-Semi Suspension (Cloth) ................................................................... .. 1
1 1382111 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 1
1 1382113 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 1
2 1563224 Hip Restraint (LH) .................................................................................. 1 1
2 1563225 Hip Restraint (RH) ................................................................................. 1 ..
3 1598504 Kit-Seat Belt (Black) ............................................................................... 1 1
3 1636120 Kit-Red Seat Belt ................................................................................... 1 1
4 1382112 Seat Cushion (Vinyl) .............................................................................. 1 1
4 1382114 Seat Cushion (Cloth) ............................................................................. 1 1
4 c 1563215 Sensor (Operator Presence) .................................................................. 1 1
4 g 1709876 Sensor (Operator Presence) .................................................................. 1 1
ag 4002682 Bracket (Operator Presence Sensor) .................................................... 1 1
5 b 1483023 Guide ..................................................................................................... 1 1
6 1563227 Knob ...................................................................................................... 1 1
7 1690995 Kit-Seat Rail ........................................................................................... 1 ..
8 302400 Nut ......................................................................................................... 4 4
8 a 1677286 Stud ....................................................................................................... 4 4
9 1362058 Kit-Manual Holder .................................................................................. 1 1
10 1591652 Wire Harness ......................................................................................... 1 ..
10 1654891 Wire Harness ......................................................................................... .. 1
11 1500901 Clip ............................................................................................................. 1 1
12 296149 Capscrew ................................................................................................... 1 1
13 1500912 Clip ............................................................................................................. 1 1
14 1537551 Nut (Clip) .................................................................................................... 1 1
a 1362049 Kit-Shock Absorber .................................................................................... 1 1
a 1647532 Foam for Right hand Forearm Cushion/Rest ............................................. .. 1
a 1563211 Knob (Electronic Control Arm) ................................................................... .. 1

FOOTNOTES:
a Not Illustrated e S/N F001V03047F ↔ S/N F001V03342G
b Not used with 2102126 f S/N F001V03054F ↔ S/N F001V03342G
c → S/N F001V03342G g S/N F001V03343F →
d S/N F001V03041F ↔ S/N F001V03342G

©2014 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SEMI-SUSPENSION SEAT (FIGURE 1-14)


WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →)

1-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →)
KEY:
A: With Hip Restraints
B: With Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
4601836 Seat-Semi Suspension (Vinyl) ................................................................... 1 ..
4601837 Seat-Semi Suspension (Cloth) ................................................................... 1 ..
4005807 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
4005808 Seat-Semi Suspension (Cloth) ................................................................... .. 1
1 a 1382111 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 1
1 a 1382113 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 1
2 a 1382112 Seat Cushion (Vinyl) .............................................................................. 1 1
2 a 1382114 Seat Cushion (Cloth) ............................................................................. 1 1
3 a 1709876 Sensor (Operator Presence) .................................................................. 1 1
4 a 4002682 Bracket (Operator Presence Sensor) .................................................... 1 1
5 a 1563227 Knob ...................................................................................................... 1 1
6 a 1690995 Kit-Seat Rail ........................................................................................... 1 1
7 a 4013095 Wire Harness ......................................................................................... 1 1
8 a 1563224 Hip Restraint (LH) .................................................................................. 1 1
9 a 1563225 Hip Restraint (RH) ................................................................................. 1 ..
9 ..... Armrest w/Electro Hydraulic Mini Levers ................................................... .. 1
9 4005010 Armrest (Slider for Mini Lever) (RH) (FFigure 1-25)............................. .. 1
10 1677286 Stud ............................................................................................................ 4 4
11 313828 Nut .............................................................................................................. 4 4
12 2107969 Cover (Seat-Side Electrical) ....................................................................... 1 1
13 296357 Washer ....................................................................................................... 2 2
14 1694830 Capscrew ................................................................................................... 2 2
15 1598504 Kit-Seat Belt (Black) ................................................................................... 1 1
15 1636120 Kit-Red Seat Belt ........................................................................................ 1 1
16 4008420 Cover Plate ................................................................................................ 1 1
17 1581852 Washer ....................................................................................................... 4 5
18 221533 Capscrew ................................................................................................... 2 1
18 221530 Capscrew (RH) ........................................................................................... .. 1
19 19901 Roll Pin ....................................................................................................... 1 1
20 ..... Capscrew ................................................................................................... 8 8
b 221353 Locknut (For Use with Item 18) .................................................................. .. 1
ab 1362049 Kit-Shock Absorber .................................................................................... 1 1
ab 1362058 Kit-Manual Holder ...................................................................................... 1 1
ab 4041515 Seat Pan .................................................................................................... 1 1

FOOTNOTES:
a Included With Seat b Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SEAT (FIGURE 1-15)


WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501)

1-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501)
KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)
QTY
ITEM PART NO. DESCRIPTION A B C D
1585979 Seat-Full Suspension (Vinyl) .................................................... 1 .. .. ..
1585980 Seat-Full Suspension (Cloth) .................................................... .. 1 .. ..
1585983 Seat-Full Suspension (Vinyl) .................................................... .. .. 1 ..
1585984 Seat-Full Suspension (Cloth) .................................................... .. .. .. 1
1 1563207 Seat Cushion (Vinyl) ............................................................. 1 .. 1 ..
1 1566453 Seat Cushion (Cloth) ............................................................ .. 1 .. 1
2 1470158 Kit-Seat Belt .......................................................................... 1 1 1 1
3 1470157 Hip Restraint (LH) ................................................................. 1 1 1 1
3 1470156 Hip Restraint (RH) ................................................................ 1 1 .. ..
4 1470152 Seat Cushion (Back Cushion) (Vinyl) ................................... 1 .. 1 ..
4 1470153 Seat Cushion (Back Cushion) (Cloth) ................................... .. 1 .. 1
5 2089673 Wire Harness ........................................................................ 1 1 .. ..
5 2075428 Wire Harness ........................................................................ .. .. 1 1
6 1470161 Kit-Seat Rail .......................................................................... 1 1 1 1
7 1470163 Kit-Weight Adjuster ............................................................... 1 1 1 1
7 1584631 Knob Assembly ................................................................ 1 1 1 1
7 1600126 Handle .............................................................................. 1 1 1 1
8 191941 Nut ........................................................................................ 4 4 4 4
a 1483828 Kit-Gas Spring (Mounted to the rear of the seat) ...................... 1 1 1 1
a 1563210 Cap (Electronic Control Arm) .................................................... .. .. 1 1
a 1563211 Knob (Electronic Control Arm) .................................................. .. .. 1 1
a 1563208 Sensor (Operator Presence) ..................................................... 1 1 1 1
a 1467529 Kit-Spring .................................................................................. 1 1 1 1
a 1627639 Weight Adjust Rack .................................................................. 1 1 1 1
a 1467525 Kit-Bumper ................................................................................ 1 1 1 1
a 1467523 Kit-Boot ..................................................................................... 1 1 1 1
a 1467526 Kit-Shaft and Bearing ................................................................ 1 1 1 1
a 1467524 Kit-Bearing ................................................................................ 1 1 1 1
a 1467527 Kit-Weight Adjuster Indicator .................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SEAT (FIGURE 1-16)


WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V01792D)

1-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V01792D)
KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)
QTY
ITEM PART NO. DESCRIPTION A B C D
1593425 Seat-Full Suspension (Vinyl) .................................................... 1 .. .. ..
1593426 Seat-Full Suspension (Cloth) .................................................... .. 1 .. ..
1593429 Seat-Full Suspension (Vinyl) .................................................... .. .. 1 ..
1593430 Seat-Full Suspension (Cloth) .................................................... .. .. .. 1
1 1470152 Seat Cushion (Back Cushion) (Vinyl) ................................... 1 .. 1 ..
1 1470153 Seat Cushion (Back Cushion) (Cloth) ................................... .. 1 .. 1
2 1470157 Hip Restraint (LH) ................................................................. 1 1 1 1
2 1470156 Hip Restraint (RH) ................................................................ 1 1 .. ..
3 1598504 Kit-Seat Belt (Black) ............................................................. 1 1 1 1
3 1636120 Kit-Red Seat Belt .................................................................. 1 1 1 1
4 1563207 Seat Cushion (Vinyl) ............................................................. 1 .. 1 ..
4 1566453 Seat Cushion (Cloth) ............................................................ .. 1 .. 1
a 1563208 Sensor (Operator Presence) ................................................ 1 1 1 1
5 1470163 Kit-Weight Adjuster ............................................................... 1 1 1 1
5 1584631 Knob Assembly ................................................................ 1 1 1 1
5 1600126 Handle .............................................................................. 1 1 1 1
6 1470161 Kit-Seat Rail .......................................................................... 1 1 1 1
7 2089673 Wire Harness ........................................................................ 1 1 .. ..
7 2075428 Wire Harness ........................................................................ .. .. 1 1
8 191941 Nut ............................................................................................ 4 4 4 4
a 1647611 Kit-Gas Spring .......................................................................... .. .. 1 ..
a 1483828 Kit-Gas Spring (Mounted to the rear of the seat) ...................... 1 1 1 1
a 1563210 Cap (Electronic Control Arm) .................................................... .. .. 1 1
a 1563211 Knob (Electronic Control Arm) .................................................. .. .. 1 1
a 1467529 Kit-Spring .................................................................................. 1 1 .. ..
a 1627639 Weight Adjust Rack .................................................................. 1 1 .. ..
a 1467525 Kit-Bumper ................................................................................ 1 1 .. ..
a 1467523 Kit-Boot ..................................................................................... 1 1 .. ..
a 1467526 Kit-Shaft and Bearing ................................................................ 1 1 .. ..
a 1467524 Kit-Bearing ................................................................................ 1 1 .. ..
a 1467527 Kit-Weight Adjuster Indicator .................................................... 1 1 .. ..
a 1470155 Information Case (Kit) ............................................................... 1 1 .. ..

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SEAT (FIGURE 1-17)


WITH LIMITED BACK TILT (S/N F001V01793D ↔ S/N F001V03521H)

1-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SEAT


WITH LIMITED BACK TILT (S/N F001V01793D ↔ S/N F001V03521H)
KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)
QTY
ITEM PART NO. DESCRIPTION A B C D
1612103 Seat-Full Suspension (With Limited Back Angle) (Vinyl) .......... 1 .. .. ..
1612104 Seat-Full Suspension (With Limited Back Angle) (Cloth) ......... .. 1 .. ..
b 2089675 Seat-Full Suspension (With Limited Back Angle) (Vinyl) .......... .. .. 1 ..
b 2089676 Seat-Full Suspension (With Limited Back Angle) (Cloth) ......... .. .. .. 1
c 2086107 Seat-Full Suspension (With Limited Back Angle) (Vinyl) .......... .. .. 1 ..
c 2086108 Seat-Full Suspension (With Limited Back Angle) (Cloth) ......... .. .. .. 1
1 1470152 Seat Cushion (Back Cushion) (Vinyl) ................................... 1 .. 1 ..
1 1470153 Seat Cushion (Back Cushion) (Cloth) ................................... .. 1 .. 1
2 1470157 Hip Restraint (LH) ................................................................. 1 1 1 1
2 1470156 Hip Restraint (RH) ................................................................ 1 1 .. ..
3 1598504 Kit-Seat Belt (Black) ............................................................. 1 1 1 1
3 1636120 Kit-Red Seat Belt .................................................................. 1 1 1 1
4 1563207 Seat Cushion (Vinyl) ............................................................. 1 .. 1 ..
4 1566453 Seat Cushion (Cloth) ............................................................ .. 1 .. 1
a 1563208 Sensor (Operator Presence) ................................................ 1 1 1 1
5 1470163 Kit-Weight Adjuster ............................................................... 1 1 1 1
5 1584631 Knob Assembly ................................................................ 1 1 1 1
5 1600126 Handle .............................................................................. 1 1 1 1
6 1470161 Kit-Seat Rail .......................................................................... 1 1 1 1
7 1591652 Wire Harness ........................................................................ 1 1 .. ..
7 1654891 Wire Harness ........................................................................ .. .. 1 1
8 191941 Nut ............................................................................................ 4 4 4 4
9 1500901 Clip ............................................................................................ .. .. 1 1
10 1500912 Clip ............................................................................................ .. .. 1 1
11 1537551 Nut (Clip) ................................................................................... .. .. 1 1
12 296149 Capscrew .................................................................................. .. .. 1 1
a 1483828 Kit-Gas Spring (Mounted to the rear of the seat) ...................... 1 1 1 1
a 1563210 Cap (Electronic Control Arm) .................................................... .. .. 1 1
a 1563211 Knob (Electronic Control Arm) .................................................. .. .. 1 1
a 1470155 Information Case (Kit) ............................................................... 1 1 1 1
a 1467529 Kit-Spring .................................................................................. 1 1 1 1
a 1627639 Weight Adjust Rack .................................................................. 1 1 1 1
a 1467525 Kit-Bumper ................................................................................ 1 1 1 1
a 1467523 Kit-Boot ..................................................................................... 1 1 1 1
a 1467526 Kit-Shaft and Bearing ................................................................ 1 1 1 1
a 1467524 Kit-Bearing ................................................................................ 1 1 1 1
a 1467527 Kit-Weight Adjuster Indicator .................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated c S/N F001V01955D →
b S/N F001V01808D ↔ S/N F001V01954D

©2014 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SWIVEL SEAT (FIGURE 1-18)


WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N F001V01807D)

1-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SWIVEL SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N F001V01807D)
KEY:
A: Full Suspension with Hip Restraints
B: Full Suspension with Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
1593425 Seat-Full Suspension (Vinyl) ...................................................................... 1 ..
1593426 Seat-Full Suspension (Cloth) ..................................................................... 1 ..
2084981 Seat-Full Suspension (Vinyl) ...................................................................... .. 1
2084982 Seat-Full Suspension (Cloth) ..................................................................... .. 1
1 1470152 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 1
1 1470153 Seat Cushion (Back Cushion) (Cloth) (Cloth) ........................................ 1 1
2 1470157 Hip Restraint (LH) .................................................................................. 1 1
2 1470156 Hip Restraint (RH) ................................................................................. 1 ..
3 1598504 Kit-Seat Belt (Black) ............................................................................... 1 1
3 1636120 Kit-Red Seat Belt ................................................................................... 1 1
4 1563207 Seat Cushion (Vinyl) .............................................................................. 1 1
4 1566453 Seat Cushion (Cloth) ............................................................................. 1 1
4 1563208 Sensor (Operator Presence) ............................................................. 1 1
5 1470163 Kit-Weight Adjuster ................................................................................ 1 1
5 1584631 Knob Assembly ................................................................................. 1 1
5 1600126 Handle ............................................................................................... 1 1
6 1470161 Kit-Seat Rail ........................................................................................... 1 1
7 1591652 Wire Harness ......................................................................................... 1 ..
7 1654891 Wire Harness ......................................................................................... .. 1
8 191941 Nut .............................................................................................................. 4 4
9 1500901 Clip ............................................................................................................. .. 1
10 1500912 Clip ............................................................................................................. .. 1
11 1537551 Nut (Clip) .................................................................................................... .. 1
12 296149 Capscrew ................................................................................................... .. 1
a 1483828 Kit-Gas Spring (Mounted to the rear of the seat) ....................................... 1 1
a 1647532 Foam for Right hand Forearm Cushion/Rest ............................................. .. 1
a 1563211 Knob (Electronic Control Arm) ................................................................... .. 1
a 1470155 Information Case (Kit) ................................................................................ 1 1
a 1467529 Kit-Spring ................................................................................................... 1 1
a 1627639 Weight Adjust Rack .................................................................................... 1 1
a 1467525 Kit-Bumper ................................................................................................. 1 1
a 1467523 Kit-Boot ...................................................................................................... 1 1
a 1467526 Kit-Shaft and Bearing ................................................................................. 1 1
a 1467524 Kit-Bearing ................................................................................................. 1 1
a 1467527 Kit-Weight Adjuster Indicator ...................................................................... 1 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SWIVEL SEAT (FIGURE 1-19)


WITH LIMITED BACK TILT (S/N F001V01808D ↔ S/N F001V03521H)

1-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SWIVEL SEAT


WITH LIMITED BACK TILT (S/N F001V01808D ↔ S/N F001V03521H)
KEY:
A: With Hip Restraints
B: With Electronic Controls
QTY
ITEM PART NO. DESCRIPTION A B
2086298 Seat-Full Suspension (Vinyl) ...................................................................... 1 ..
2086299 Seat-Full Suspension (Cloth) ..................................................................... 1 ..
2086300 Seat-Full Suspension (Vinyl) ...................................................................... .. 1
2086301 Seat-Full Suspension (Cloth) ..................................................................... .. 1
1 1470153 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 ..
1 1470152 Seat Cushion (Back Cushion) (Vinyl) .................................................... .. 1
2 1566453 Seat Cushion (Cloth) ............................................................................. 1 ..
2 1563207 Seat Cushion (Vinyl) .............................................................................. .. 1
2 1563208 Sensor (Operator Presence) .................................................................. 1 1
3 1591652 Wire Harness ......................................................................................... 1 ..
3 1654891 Wire Harness ......................................................................................... .. 1
4 1470157 Hip Restraint (LH) .................................................................................. 1 1
4 1470156 Hip Restraint (RH) ................................................................................. 1 ..
5 1470161 Kit-Seat Rail ........................................................................................... 1 1
6 1470163 Kit-Weight Adjuster ................................................................................ 1 1
6 1600126 Handle ............................................................................................... 1 1
6 1584631 Knob Assembly ................................................................................. 1 1
7 1598504 Kit-Seat Belt (Black) (Red Seat Belt) ..................................................... 1 1
8 191941 Nut .............................................................................................................. 4 4
a 1467529 Kit-Spring ................................................................................................... 1 1
a 1684395 Kit-Swivel Seat Full Susp (Alternate Part) .................................................. 1 1
a 1627639 Weight Adjust Rack ............................................................................... 1 1
a 1467523 Kit-Boot .................................................................................................. 1 1
a 1467527 Kit-Weight Adjuster Indicator ................................................................. 1 1
a 1467526 Kit-Shaft and Bearing ................................................................................. 1 1
a 1467524 Kit-Bearing ................................................................................................. 1 1
a 1467525 Kit-Bumper ................................................................................................. 1 1
a 1470155 Information Case (Kit) ................................................................................ 1 ..

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SEAT (FIGURE 1-20)


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL — SHEET 1 OF 4
(S/N F001V03522H →)

1-40 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SEAT


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL – SHEET 1 OF 4
(S/N F001V03522H →)

ITEM PART NO. DESCRIPTION QTY


4603382 Seat-Full Suspension (Vinyl) (Non-Swivel) .................................................... 1
4603383 Seat-Full Suspension (Cloth) (Non-Swivel) ........................................................ 1
2101604
4603384 Seat-Full Suspension (Vinyl) (Swivel) ................................................................. 1
2101605
4603385 Seat-Full Suspension (Cloth) (Swivel) ................................................................ 1
1 a 1703900 Kit-Cushion (Seat and Back, Cloth) ................................................................ 1
1 a 1703903 Kit-Cushion (Seat and Back, Vinyl) ............................................................ 1
2 a 1703901 Kit-Cushion (Back Cushion, Vinyl) ......................................................... 1
2 a 1703898 Kit-Cushion (Back Cushion, Cloth) ............................................................. 1
2 ..... Back Cushion ....................................................................................... 1
2 ..... Screw .................................................................................................... 2
3 a 1703902 Kit-Seat Cushion (Vinyl) .......................................................................... 1
3 a 1703899 Kit-Seat Cushion (Cloth) ............................................................................ 1
3 ..... Seat Cushion ........................................................................................ 1
3 ..... Spring ................................................................................................... 2
3 ..... Cotter Pin .............................................................................................. 2
4 a 1703892 Kit-Weight Adjuster (FFigure 1-21)............................................................ 1
5 a 1703893 Kit-Service (Front Panel) (Non Swivel) (FFigure 1-21)............................. 1
5 a 1703894 Kit-Service (Front Panel) (With Swivel) (FFigure 1-21)................................. 1
6 a 1703904 Kit-Seat Rail (With Swivel) ............................................................................. 1
6 a 4043082 Kit-Seat Rail (Non Swivel) ............................................................................ 1
6 ..... Locking Rail .............................................................................................. 1
6 ..... Slave Rail .................................................................................................. 1
6 ..... Bolt ............................................................................................................ 4
6 ..... Nut ............................................................................................................. 4
7 a 4013095 Wire Harness ................................................................................................ 1
ab 1470155 Information Case (Kit) ...................................................................................... 1
ab 4027341 Bracket (Angle Controller) ............................................................................... 1
ab 1563208 Sensor (Operator Presence) ............................................................................ 1

FOOTNOTES:
a Included with seat b Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SEAT (FIGURE 1-21)


SERVICE KITS FOR NON SWIVEL AND SWIVEL — SHEET 2 OF 4 (S/N F001V03522H →)

1-42 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SEAT


SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 2 OF 4 (S/N F001V03522H →)

ITEM PART NO. DESCRIPTION QTY


4036586 Kit -Seat Suspension without Swivel .............................................................. 1
4036587 Kit -Seat Suspension with Swivel ....................................................................... 1
1 1703893 Kit-Service (Front Panel) (Non Swivel) ....................................................... 1
1 ..... Front Panel ............................................................................................... 1
2 ..... Capscrew .................................................................................................. 2
3 ..... Roll Pin ...................................................................................................... 1
4 1703894 Kit-Service (Front Panel) (With Swivel) .......................................................... 1
4 ..... Front Panel ............................................................................................... 1
5 ..... Swivel Knob .............................................................................................. 1
6 ..... Roll Pin ...................................................................................................... 1
7 ..... Capscrew .................................................................................................. 2
8 1703892 Kit-Weight Adjuster ...................................................................................... 1
8 ..... Knob .......................................................................................................... 1
9 ..... Cotter Pin .................................................................................................. 1
10 ..... Bushing ..................................................................................................... 1
11 ..... Washer ...................................................................................................... 1
12 4046492 Lever Spring Pull .......................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 1-43


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SEAT (FIGURE 1-22)


RECLINER AND DAMPER KITS — SHEET 3 OF 4 (S/N F001V03522H →)

1-44 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SEAT


RECLINER AND DAMPER KITS – SHEET 3 OF 4 (S/N F001V03522H →)

ITEM PART NO. DESCRIPTION QTY


1 ab 1703891 Kit-Recliner (Back Seat Adjustment) .............................................................. 1
2 ..... Knob .............................................................................................................. 1
3 ..... Lever .............................................................................................................. 1
4 1482905 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................ 1
6 1482906 Latch .............................................................................................................. 1
7 1367150 Nut ................................................................................................................. 2
8 a 1703890 Kit-Damper Service ........................................................................................... 1
9 1584632 Damper .......................................................................................................... 1
10 1367150 Nut ................................................................................................................. 2
11 1584638 Bolt ................................................................................................................ 2

FOOTNOTES:
a Included with Seat b Included with Seat and Non Swivel/Swivel Sets

©2014 HYSTER COMPANY See Service Manual 1-45


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SEAT ATTACHING PARTS (FIGURE 1-23)


NOT INCLUDED WITH SEAT — SHEET 4 OF 4 WITH MANUAL HYDRAULICS (S/N F001V03522H →)

1-46 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SEAT ATTACHING PARTS


NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH MANUAL HYDRAULICS (S/N F001V03522H →)

ITEM PART NO. DESCRIPTION QTY


1 2099951 Armrest (Right-Hand Side) ............................................................................... 1
2 18735 Screw ................................................................................................................. 2
3 1512536 Washer ............................................................................................................... 2
4 221530 Capscrew ........................................................................................................... 1
5 1694830 Capscrew ........................................................................................................... 2
6 296357 Washer ............................................................................................................... 2
7 4004776 Cover Plate ........................................................................................................ 1
8 313828 Nut ...................................................................................................................... 4
9 1677286 Stud .................................................................................................................... 4
10 221536 Capscrew ........................................................................................................... 1
11 4612911 Armrest (Left-Hand Side) ................................................................................. 1
12 1598504 Kit-Seat Belt (Black) ............................................................................................ 1
12 1636120 Kit-Red Seat Belt ................................................................................................ 1
13 1581852 Washer ............................................................................................................... 3
14 221353 Locknut .............................................................................................................. 2
15 19901 Roll Pin .............................................................................................................. 1
16 18471 Capscrew ........................................................................................................... 2
17 4007318 Spacer (Frame) .................................................................................................. 2
18 169874 Nut ...................................................................................................................... 4
19 18462 Capscrew ........................................................................................................... 2
20 2107969 Cover (Seat-Side Electrical) ............................................................................. 1
a 114312 Strap Clamp ....................................................................................................... 1
a 296379 Washer ............................................................................................................... 2
1703895 Kit-Service Internal Tether-80 MM Travel ....................................................... 1
1703896 Kit-Service Internal Tether-56 MM Travel ........................................................... 1
1703897 Kit-Service Internal Tether-40 MM Travel ........................................................... 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-47


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FULL SUSPENSION SEAT ATTACHING PARTS (FIGURE 1-24)


NOT INCLUDED WITH SEAT — SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS (S/N F001V03522H →)

1-48 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FULL SUSPENSION SEAT ATTACHING PARTS


NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS (S/N F001V03522H →)

ITEM PART NO. DESCRIPTION QTY


1 ..... Armrest (Electro-Hydraulic) (Right Hand Side) ................................................... 1
1 4005010 Armrest (Slider for Mini Lever) (FFigure 1-26).............................................. 1
1 ..... Mini-Lever Modules (FFigure 4-26, FFigure 4-27)....................................... 1
2 221542 Capscrew ............................................................................................................ 1
3 1694700 Spacer ................................................................................................................ 1
4 2107969 Cover (Seat-Side Electrical) ............................................................................... 1
5 1694830 Capscrew ............................................................................................................ 2
6 296357 Washer ............................................................................................................... 2
7 1677286 Stud .................................................................................................................... 4
8 313828 Nut ...................................................................................................................... 4
9 221353 Locknut ............................................................................................................... 2
10 1581852 Washer ............................................................................................................... 3
11 221536 Capscrew ............................................................................................................ 1
12 1512536 Washer ............................................................................................................... 1
13 18735 Screw .................................................................................................................. 1
14 19901 Roll Pin ............................................................................................................... 1
15 18462 Capscrew ............................................................................................................ 1
16 18471 Capscrew ............................................................................................................ 1
17 4007318 Spacer (Frame) ................................................................................................... 1
18 169874 Nut ...................................................................................................................... 2
19 1598504 Kit-Seat Belt (Black) ............................................................................................ 1
19 1636120 Kit-Red Seat Belt ................................................................................................ 1
20 4612911 Armrest (Left-Hand Side) .................................................................................... 1
a 114312 Strap Clamp ........................................................................................................ 1
a 296379 Washer ............................................................................................................... 2
1703895 Kit-Service Internal Tether-80 MM Travel ........................................................... 1
1703896 Kit-Service Internal Tether-56 MM Travel ........................................................... 1
1703897 Kit-Service Internal Tether-40 MM Travel ........................................................... 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 1-49


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ARMREST ASSEMBLY (FIGURE 1-25)


MINI-LEVER MODULES — SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS (S/N F001V03522H →)

1-50 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ARMREST ASSEMBLY
MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS (S/N F001V03522H →)

ITEM PART NO. DESCRIPTION QTY


4005010 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Slider Assembly .............................................................................................. 1
2 1661511 Armrest (Slider) .......................................................................................... 1
3 1655865 Handle (Slider) ........................................................................................... 1
4 227157 Screw ......................................................................................................... 2
5 4007052 Bracket Wldmt ................................................................................................ 1
6 296360 Washer ........................................................................................................... 4
7 313828 Nut .................................................................................................................. 4
8 1531558 Insert .............................................................................................................. 3
9 296165 Capscrew ....................................................................................................... 2
10 ..... Slider Assembly .............................................................................................. 1
11 1661511 Armrest (Slider) .......................................................................................... 1
12 1655865 Handle (Slider) ........................................................................................... 1
13 227157 Screw ......................................................................................................... 2
14 4004775 Bracket ................................................................................................................ 1
15 4603493 Cover .................................................................................................................. 1
16 2062875 Capscrew ............................................................................................................ 5
17 316826 Nut ...................................................................................................................... 1
18 320160 Washer ............................................................................................................... 1
19 1650640 Washer ............................................................................................................... 2
20 313828 Nut ...................................................................................................................... 2
21 296360 Washer ............................................................................................................... 2
22 292500 Capscrew ............................................................................................................ 2
23 4005805 Cover Plate ......................................................................................................... 1
24 1593334 Nut ...................................................................................................................... 2
25 4603492 Cover .................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 1-51


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ARMREST ASSEMBLY (FIGURE 1-26)


MINI-LEVER MODULES — FULL SUSPENSION SEAT (S/N F001V03522H →)

1-52 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ARMREST ASSEMBLY
MINI-LEVER MODULES – FULL SUSPENSION SEAT (S/N F001V03522H →)

ITEM PART NO. DESCRIPTION QTY


4005010 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Slider Assembly .............................................................................................. 1
2 1661511 Armrest (Slider) .......................................................................................... 1
3 1655865 Handle (Slider) ........................................................................................... 1
4 227157 Screw ......................................................................................................... 2
5 4007052 Bracket Wldmt ................................................................................................ 1
6 296360 Washer ........................................................................................................... 4
7 313828 Nut .................................................................................................................. 4
8 1531558 Insert .............................................................................................................. 3
9 296165 Capscrew ....................................................................................................... 2
10 ..... Slider Assembly .............................................................................................. 1
11 1661511 Armrest (Slider) .......................................................................................... 1
12 1655865 Handle (Slider) ........................................................................................... 1
13 227157 Screw ......................................................................................................... 2
14 4004775 Bracket ................................................................................................................ 1
15 316826 Nut ...................................................................................................................... 1
16 320160 Washer ............................................................................................................... 1
17 1650640 Washer ............................................................................................................... 2
18 4007319 Spacer ................................................................................................................ 1
19 18738 Capscrew ............................................................................................................ 1
20 296360 Washer ............................................................................................................... 2
21 313828 Nut ...................................................................................................................... 2
22 18462 Capscrew ............................................................................................................ 1
23 18471 Capscrew ............................................................................................................ 1
24 4007318 Spacer ................................................................................................................ 1
25 4004776 Cover Plate ......................................................................................................... 1
26 169874 Nut ...................................................................................................................... 2
27 4603492 Cover .................................................................................................................. 1
28 2062875 Capscrew ............................................................................................................ 5
29 4603493 Cover .................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 1-53


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FLOORPLATES AND COVERS (FIGURE 1-27)


(→ S/N F001V02859F EXC. 02851)

1-54 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FLOORPLATES AND COVERS


(→ S/N F001V02859F EXC. 02851)

ITEM PART NO. DESCRIPTION QTY


1 1530019 Screw .................................................................................................................. 2
2 1531558 Insert .................................................................................................................. 6
3 1547460 Cover (Radiator) ................................................................................................ 1
3 1547467 Seal (LH) ........................................................................................................ 1
3 1547468 Seal (RH) ....................................................................................................... 1
3 1588247 Screw ............................................................................................................. 2
3 320157 Washer .......................................................................................................... 2
3 353206 Retaining Ring .............................................................................................. 2
4 a 2021395 Cap ..................................................................................................................... 4
5 a 1347045 Fastener ............................................................................................................. 4
6 2056823 Tail Light Base (RH) ........................................................................................... 1
7 1586495 Capscrew ........................................................................................................... 4
8 2067455 Cover (Rear) (Crossmember) ........................................................................... 1
9 1540643 Capscrew ........................................................................................................... 3
10 2056822 Tail Light Base (LH) ............................................................................................ 1
11 1531001 Insert .................................................................................................................. 8
12 2065666 Cover (Steering Column Lower) (Lower) ........................................................ 1
13 2065668 Cover (Steering Column) (Upper) ....................................................................... 1
14 2027655 Screw ................................................................................................................. 2
15 2065667 Clip ..................................................................................................................... 2
16 2071261 Capscrew ............................................................................................................ 5
17 1531001 Insert (LH) .......................................................................................................... 1
18 2071593 Panel (Kick) (Single Pedal) .............................................................................. 1
18 2071594 Panel (Kick) (Dual Pedal) ................................................................................... 1
19 2065667 Clip ..................................................................................................................... 4
20 1517418 Dash Panel (Electronic Hydraulics) .................................................................... 1
20 2070975 Cup Holder .................................................................................................... 1
20 1517419 Dash Panel (Manual Valve) .............................................................................. 1
20 2070975 Cup Holder .................................................................................................... 1
21 a 1480237 Nut ...................................................................................................................... 4
22 1581569 Seal .................................................................................................................... 1
23 1530135 Grommet (RH) (Foam) ...................................................................................... 1
24 1583611 Capscrew ........................................................................................................... 2
25 b 1527939 Panel (Rear LH) (LH) .......................................................................................... 1
25 c 1527940 Panel (Rear LH) (LH) .......................................................................................... 1
26 a 1583611 Capscrew ........................................................................................................... 2
27 1530019 Screw .................................................................................................................. 8
28 1564026 Cover (Fender) (LH) .......................................................................................... 1
29 1307884
1514429 Nut ...................................................................................................................... 4
30 1350215 Nut ...................................................................................................................... 4
31 1540859 Panel (Front) (LH) ............................................................................................. 1
32 1574271 Panel (Step) ........................................................................................................ 1
33 1519787 Plate (Tread) (LH) .............................................................................................. 1
34 1564396 Cover Plate Assembly ...................................................................................... 1
34 1529426 Seal ................................................................................................................ 1
35 1564028 Cover (Fender) (RH) .......................................................................................... 1
36 2072213 Floormat ............................................................................................................ 1
37 1519788 Plate (Tread) (RH) ............................................................................................. 1
38 1540869 Panel (Front) (RH) ............................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 1-55


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FLOORPLATES AND COVERS


(→ S/N F001V02859F EXC. 02851)

ITEM PART NO. DESCRIPTION QTY


39 1574273 Panel (Step) ........................................................................................................ 1
40 1527946 Panel (RH) .......................................................................................................... 1
41 1564529 Seal .................................................................................................................... 2
42 1509754 Floorplate ............................................................................................................ 1
42 4035412 Floorplate (Alternate Part) ............................................................................... 1
43 1480237 Nut ...................................................................................................................... 2
44 a 1517656 Shield .................................................................................................................. 1
45 2072802 Seal (LH) ............................................................................................................ 1
46 2071508 Seal (RH) ............................................................................................................ 1

FOOTNOTES:
a Gasoline c LPG
b Gasoline and Diesel

1-56 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 1-57


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FLOORPLATES AND COVERS (FIGURE 1-28)


(S/N F001V02860F ↔ S/N F001V03334G INC. 02851)

1-58 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FLOORPLATES AND COVERS


(S/N F001V02860F ↔ S/N F001V03334G INC. 02851)

ITEM PART NO. DESCRIPTION QTY


1 1530019 Screw .................................................................................................................. 2
2 1531558 Insert .................................................................................................................. 6
3 1547460 Cover (Radiator) ................................................................................................ 1
3 1547467 Seal (LH) ........................................................................................................ 1
3 1547468 Seal (RH) ....................................................................................................... 1
3 1588247 Screw ............................................................................................................. 2
3 320157 Washer .......................................................................................................... 2
3 353206 Retaining Ring .............................................................................................. 2
4 a 2021395 Cap ..................................................................................................................... 4
5 a 1347045 Fastener ............................................................................................................. 4
6 2056823 Tail Light Base (RH) ........................................................................................... 1
7 1586495 Capscrew ........................................................................................................... 4
8 2067455 Cover (Rear) (Crossmember) ........................................................................... 1
9 1540643 Capscrew ........................................................................................................... 3
10 2056822 Tail Light Base (LH) ............................................................................................ 1
11 1531001 Insert .................................................................................................................. 8
12 2065666 Cover (Steering Column Lower) (Lower) ........................................................ 1
13 2098330 Cover (Steering Column Upper) ...................................................................... 1
14 2027655 Screw ................................................................................................................. 2
15 2065667 Clip ..................................................................................................................... 2
16 2071261 Capscrew ............................................................................................................ 5
17 1531001 Insert (LH) .......................................................................................................... 1
18 2071593 Panel (Kick) (Single Pedal) .............................................................................. 1
18 2071594 Panel (Kick) (Dual Pedal) ................................................................................... 1
19 2065667 Clip ..................................................................................................................... 4
20 1517418 Dash Panel (Electronic Hydraulics) .................................................................... 1
20 2070975 Cup Holder .................................................................................................... 1
20 1517419 Dash Panel (Manual Valve) .............................................................................. 1
20 2070975 Cup Holder .................................................................................................... 1
21 a 1480237 Nut ...................................................................................................................... 4
22 1581569 Seal .................................................................................................................... 1
23 1530135 Grommet (RH) (Foam) ...................................................................................... 1
24 1583611 Capscrew ........................................................................................................... 2
25 b 1527939 Panel (Rear LH) .................................................................................................. 1
25 c 1527940 Panel (Rear LH) .................................................................................................. 1
26 a 1583611 Capscrew ........................................................................................................... 2
27 1530019 Screw .................................................................................................................. 8
28 1564026 Cover (Fender) (LH) .......................................................................................... 1
29 1307884
1514429 Nut ...................................................................................................................... 4
30 1350215 Nut ...................................................................................................................... 4
31 1540859 Panel (Front) (LH) ............................................................................................. 1
32 d 1574271 Panel (Step) ........................................................................................................ 1
32 e 2102508 Step Panel (LH) ................................................................................................. 1
33 1519787 Plate (Tread) (LH) .............................................................................................. 1
34 1564396 Cover Plate Assembly ...................................................................................... 1
34 1529426 Seal ................................................................................................................ 1
35 1564028 Cover (Fender) (RH) .......................................................................................... 1
36 2072213 Floormat ............................................................................................................ 1
37 1519788 Plate (Tread) (RH) ............................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 1-59


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FLOORPLATES AND COVERS


(S/N F001V02860F ↔ S/N F001V03334G INC. 02851)

ITEM PART NO. DESCRIPTION QTY


38 1540869 Panel (Front) (RH) ............................................................................................. 1
39 d 1574273 Panel (Step) ........................................................................................................ 1
39 e 2102507 Step Panel (RH) ................................................................................................. 1
40 1527946 Panel (RH) .......................................................................................................... 1
41 1564529 Seal .................................................................................................................... 2
42 1509754 Floorplate ............................................................................................................ 1
43 1480237 Nut ...................................................................................................................... 2
44 a 1517656 Shield .................................................................................................................. 1
45 2072802 Seal (LH) ............................................................................................................ 1
46 2071508 Seal (RH) ............................................................................................................ 1

FOOTNOTES:
a Gasoline d → S/N F001V03033F
b Gasoline and Diesel e S/N F001V03034F →
c LPG

1-60 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 1-61


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FLOORPLATES AND COVERS (FIGURE 1-29)


(S/N F001V03335G →)

1-62 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FLOORPLATES AND COVERS


(S/N F001V03335G →)

ITEM PART NO. DESCRIPTION QTY


1 1710006 Capscrew ........................................................................................................... 2
2 1709980 Washer ............................................................................................................... 2
3 1531558 Insert .................................................................................................................. 6
4 1547460 Cover (Radiator) ................................................................................................ 1
4 1547467 Seal (LH) ........................................................................................................ 1
4 1547468 Seal (RH) ....................................................................................................... 1
4 1588247 Screw ............................................................................................................. 2
4 320157 Washer .......................................................................................................... 2
4 353206 Retaining Ring .............................................................................................. 2
5 2071508 Seal (RH) ............................................................................................................ 1
6 d 2107957 Tail Light Base (RH) .......................................................................................... 1
6 f 2056823 Tail Light Base (RH) ........................................................................................... 1
7 1586495 Capscrew ........................................................................................................... 4
8 2067455 Cover (Rear) (Crossmember) ........................................................................... 1
9 1540643 Capscrew ........................................................................................................... 3
10 d 2107958 Tail Light Base (LH) .......................................................................................... 1
10 f 2056822 Tail Light Base (LH) ............................................................................................ 1
11 1531001 Insert .................................................................................................................. 8
12 2065666 Cover (Steering Column Lower) (Lower) ........................................................ 1
13 2098330 Cover (Steering Column Upper) ...................................................................... 1
14 2027655 Screw ................................................................................................................. 2
15 2065667 Clip ..................................................................................................................... 2
16 1710007 Capscrew ........................................................................................................... 5
17 2072802 Seal (LH) ............................................................................................................ 1
18 2071593 Panel (Kick) (Single Pedal) .............................................................................. 1
18 2071594 Panel (Kick) (Dual Pedal) ................................................................................... 1
19 2065667 Clip ..................................................................................................................... 4
20 1517418 Dash Panel (Electronic Hydraulics) .................................................................... 1
20 2070975 Cup Holder .................................................................................................... 1
20 1517419 Dash Panel (Manual Valve) .............................................................................. 1
20 2070975 Cup Holder .................................................................................................... 1
21 1480237 Nut ...................................................................................................................... 19
22 1581569 Seal .................................................................................................................... 1
23 1530135 Grommet (RH) (Foam) ...................................................................................... 1
24 1564396 Cover Plate Assembly ...................................................................................... 1
25 1529426 Seal ................................................................................................................ 1
26 1583611 Capscrew ........................................................................................................... 19
27 1540859 Panel (Front) (LH) ............................................................................................. 1
28 2102508 Step Panel (LH) ................................................................................................. 1
29 1519787 Plate (Tread) (LH) .............................................................................................. 1
30 2072213 Floormat ............................................................................................................ 1
31 1480237 Nut ...................................................................................................................... 6
31 1393879 Nut (Alternate Part) ........................................................................................... 6
32 1519788 Plate (Tread) (RH) ............................................................................................. 1
33 1583611 Capscrew ........................................................................................................... 6
34 1540869 Panel (Front) (RH) ............................................................................................. 1
35 2102507 Step Panel (RH) ................................................................................................. 1
36 1582072 Trim Seal ............................................................................................................ 2
37 c 1527946 Panel (RH) .......................................................................................................... 1
37 e 4027451 Panel (RH) .......................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 1-63


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FLOORPLATES AND COVERS


(S/N F001V03335G →)

ITEM PART NO. DESCRIPTION QTY


38 1517656 Shield (With Gasoline and Diesel Engine) .......................................................... 1
39 c 1527939 Panel (Rear LH) (With Gasoline and Diesel Engine) .......................................... 1
39 e 4027456 Panel (Rear LH) (With Gasoline and Diesel Engine) .......................................... 1
39 c 1527940 Panel (Rear LH) (With LPG Engine) ................................................................... 1
39 e 4027457 Panel (Rear LH) (With LPG Engine) ................................................................ 1
40 1509754 Floorplate ............................................................................................................ 1
40 4035412 Floorplate (Alternate Part) ............................................................................... 1
41 1564529 Seal .................................................................................................................... 2
ab 1581079 Plug (Fender) ..................................................................................................... 2

FOOTNOTES:
a Not Illustrated d → S/N F001V03357G
b Not required with fender extension e 1/2013 →
c → 1/2013 f S/N F001V03358G →

1-64 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 1-65


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COWL MOUNTING (FIGURE 1-30)

1-66 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COWL MOUNTING
ITEM PART NO. DESCRIPTION QTY
1 1583611 Capscrew ........................................................................................................... 2
2 a 1566545 Cowl .................................................................................................................... 1
2 b 1686708 Cowl .................................................................................................................... 1
2 c 1704990 Cowl ................................................................................................................... 1
3 1530243 Insert .................................................................................................................. 2
4 1640776 Insert .................................................................................................................. 7
4 1581567 Nut (Optional) .................................................................................................... 7
4 320160 Washer (Optional) ............................................................................................... 7
5 1605990 Capscrew ............................................................................................................ 7

FOOTNOTES:
a → S/N F001V03055F c 5/2010 →
b S/N F001V03056F ↔ 5/2010

©2014 HYSTER COMPANY See Service Manual 1-67


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FENDER EXTENSIONS AND MUD GUARDS (FIGURE 1-31)

1-68 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FENDER EXTENSIONS AND MUD GUARDS


KEY:
A: With Standard Mud Guards
B: With Wide Mud Guards
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1564028 Cover (Fender) .......................................................................................... 1 1
2 1710006 Capscrew .................................................................................................. 4 4
3 1709980 Washer ...................................................................................................... 4 4
4 1350215 Nut ............................................................................................................. 4 4
5 1564026 Cover (Fender) .......................................................................................... 1 1
6 2069008 Mud Flap (Standard) (RH) ........................................................................ 1 ..
6 2069545 Mud Flap (Wide) (RH) ................................................................................ .. 1
7 2069008 Mud Flap (Standard) (LH) ........................................................................ 1 ..
7 2069544 Mud Flap (Wide) (LH) ................................................................................. .. 1
8 1544153 Locknut ..................................................................................................... 4 4
9 1555755 Fender (Extension, LH) .............................................................................. 1 1
10 1586432 Nut .............................................................................................................. 10 10
11 1586630 Capscrew ................................................................................................... 6 6
12 1555786 Fender (Extension, RH) ............................................................................. 1 1
13 2072664 Capscrew ................................................................................................... 4 4

©2014 HYSTER COMPANY See Service Manual 1-69


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LOAD BACKREST EXTENSION (FIGURE 1-32)

1-70 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LOAD BACKREST EXTENSION


ITEM PART NO. DESCRIPTION QTY
1 1663441 Load Backrest (Class II) (38.5 in) .................................................................... 1
2 1343990 Capscrew ............................................................................................................ 4
3 221771 Washer ............................................................................................................... 4
3 296423 Washer (Optional) ............................................................................................. 4
4 300937 Nut ...................................................................................................................... 4

©2014 HYSTER COMPANY See Service Manual 1-71


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FORKS (FIGURE 1-33)

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper
B: 100 mm x 40 mm (4 in. x 1.5 in.) Full Bottom Taper
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 384214 Fork (48 in.) ................................................................................................ 2 ..
1 384215 Fork (54 in.) ............................................................................................... 2 ..
1 384216 Fork (60 in.) ................................................................................................ 2 ..
1 1338076 Fork (36 in.) ................................................................................................ .. 2
1 1338077 Fork (42 in.) ................................................................................................ .. 2
1 1338078 Fork (48 in.) ................................................................................................ .. 2
2 1523732 Knob .......................................................................................................... 1 1
3 1477167 Wedge Band .............................................................................................. 1 1
4 1477166 Washer ....................................................................................................... 1 1
5 1500782 Spring ........................................................................................................ 1 1
6 1523733 Pin .............................................................................................................. 1 1
1523734 Pin (Not Illustrated) .................................................................................. 1 1
1523735 Kit-Latch (Includes Items 2-7) .................................................................... 2 2

1-72 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FORKS (FIGURE 1-34)


OPTIONAL

KEY:
A: 100 mm x 40 mm Standard Taper
B: 100 mm x 40 mm Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 1378786 Fork (36 in.) ................................................................................................ 2 ..
1 1378788 Fork (42 in.) ................................................................................................ 2 ..
1 1378789 Fork (48 in.) ................................................................................................ 2 ..
1 1378790 Fork (54 in.) ................................................................................................ 2 ..
1 1378791 Fork (60 in.) ................................................................................................ 2 ..
1 1378798 Fork (36 in.) ................................................................................................ .. 2
1 1378799 Fork (42 in.) ................................................................................................ .. 2
1 1378800 Fork (48 in.) ................................................................................................ .. 2
1 4083370 Fork (36 in.) ................................................................................................ 2 ..
1 4083372 Fork (42 in.) ................................................................................................ 2 ..
1 4083373 Fork (48 in.) ................................................................................................ 2 ..
1 4083374 Fork (54 in.) ................................................................................................ 2 ..
1 4083375 Fork (60 in.) ................................................................................................ 2 ..
1 4083383 Fork (36 in.) ................................................................................................ .. 2
1 4083384 Fork (42 in.) ................................................................................................ .. 2
1 4083385 Fork (48 in.) ................................................................................................ .. 2
2 302450 Roll Pin ....................................................................................................... 1 1
2 4083647 Pin .............................................................................................................. 1 1
3 1378763 Latch .......................................................................................................... 1 1
3 4083646 Lever .......................................................................................................... 1 1
4 1378762 Spring ......................................................................................................... 1 1
4 4083648 Spring ......................................................................................................... 1 1
5 1378760 Pin .............................................................................................................. 1 1
5 4083649 Pin .............................................................................................................. 1 1

©2014 HYSTER COMPANY See Service Manual 1-73


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

KEY:
A: 100 mm x 40 mm Standard Taper
B: 100 mm x 40 mm Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1378765 Kit-Latch (Class II) (Includes Items 2-5) ..................................................... 2 2
4083888 Kit Fork Latch Mechanism (Class 2A) (Includes Items 2-5) ....................... 2 2

1-74 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 1-75


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LABELS (FIGURE 1-35)


EXTERIOR

1-76 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY


1 1330919 Label (Mast Warning) ....................................................................................... 1
2 1330917 Label (Operator Restraint) ............................................................................... 2
3 a. . . . . Label (Impact Rating) ....................................................................................... 1
4 2073197 Label (Operator Warning) ................................................................................ 1
5 b 2034459 Label (Ether Warning) ......................................................................................... 1
6 1501258 Nameplate (LP Tank) ........................................................................................ 1
7 170658 Rivet ................................................................................................................... 4
8 1354171 Label (Flammable LPG) .................................................................................... 1
9 2074255 Label (Unleaded Fuel Only) ................................................................................ 1
9 2074256 Label (Fuel Fill) ................................................................................................... 1
10 d 1566953 Plate (Hyster Logo) ............................................................................................. 1
10 e 1677428 Label (Hyster Logo) .......................................................................................... 1
11 d 1566951 Fastener .............................................................................................................. 2
12 1375676 Label (Boron-Free Antifreeze) ......................................................................... 1
13 1345939 Label (Fan Warning) ......................................................................................... 2
14 1354165 Label (Antifreeze) .............................................................................................. 2
15 1586631 Label (Model 30) ................................................................................................ 2
15 1586632 Label (Model 35) ................................................................................................. 2
15 1586444 Label (Model 40) ................................................................................................. 2
16 1586439 Label (Fortis) ..................................................................................................... 2
17 1586440 Label (Hyster) .................................................................................................... 2
18 154065 Label (Type GS) ................................................................................................. 2
18 154066 Label (Type LPS) ................................................................................................ 2
19 1330920 Label (No Riders) .............................................................................................. 2
20 1335129 Label (Pinch Point) ........................................................................................... 2
21 2075418 Label (Locking Gas Spring) ................................................................................ 1
22 2074741 Label (Joystick Warning) .................................................................................... 1
22 2082679 Label (Electronic Arm Caution) ........................................................................... 1
23 c 2075615 Label (Hood Opening) ...................................................................................... 1
23 2076169 Label (Swivel Seat) ............................................................................................. 1
24 a. . . . . Inspection Plate ................................................................................................ 1
25 170658 Rivet ................................................................................................................... 2
26 2075656 Label (Mast Warning) ....................................................................................... 2
27 1562353 Label (Hyster) .................................................................................................... 2
28 1503878 Label (Noise Level) (104 dbA) ............................................................................ 2
28 1503876 Label (Low Noise) (102 dbA) .............................................................................. 2
29 4035750 Label (Stability System) ................................................................................... 2

FOOTNOTES:
a Contact Your Local Hyster Dealer d → S/N F001V03055F
b Diesel Only e S/N F001V03056F →
c LPG Only

©2014 HYSTER COMPANY See Service Manual 1-77


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LABELS (FIGURE 1-36)


INTERIOR

1-78 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Nameplate .......................................................................................................... 1
1 170658 Rivet ................................................................................................................... 4
1 2307400 Rivet (Optional) ................................................................................................... 4
2 1574147 Nameplate (Incomplete Truck) ........................................................................... 1
3 389688 Nameplate Cover .............................................................................................. 1
4 1385102 Label (Drive Train Protection) ............................................................................. 1
5 1589377 Label (Basic Powershift Transmission) ............................................................... 1
6 b 1589397 Label (DuraMatch Transmission) ........................................................................ 1
7 1335137 Nameplate (Complete Truck) ........................................................................... 1
8 1534660 Label (Patents and Trademarks) ..................................................................... 1
9 1374549
4612320 Label (Radial Tire Warning) ................................................................................ 1
10 2074209 Label (Parking Brake Warning) ....................................................................... 1
11 1324480 Label (Battery Switch) ......................................................................................... 1

FOOTNOTES:
a Contact Your Local Hyster Dealer b Electric Transmission

©2014 HYSTER COMPANY See Service Manual 1-79


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MINI LEVER MODULE LABELS (FIGURE 1-37)


HYDRAULIC CONTROL FUNCTIONS

1-80 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MINI LEVER MODULE LABELS


HYDRAULIC CONTROL FUNCTIONS

ITEM PART NO. DESCRIPTION QTY


1 2102640 Label ................................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 1-81


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC LEVER LABELS (FIGURE 1-38)


AUXILIARY SINGLE FUNCTION

1-82 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC LEVER LABELS


AUXILIARY SINGLE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 1581055 Label (Hoist and Tilt) ........................................................................................... 1
2 2073115 Label (Reach) ..................................................................................................... 1
3 2073114 Label (Swing) ...................................................................................................... 1
4 2073118 Label (Push/Pull) ................................................................................................ 1
5 2085877 Label (Clamp) ..................................................................................................... 1
6 2073116 Label (Load Stabilizer) ........................................................................................ 1
7 2073117 Label (Scoop) ..................................................................................................... 1
8 2073119 Label (Upender) .................................................................................................. 1
9 2073121 Label (Rotate) ..................................................................................................... 1
10 2073122 Label (Side-Shift) ................................................................................................ 1
11 2073123 Label (Fork Spread) ............................................................................................ 1
12 2085875 Label (Hoist and Tilt with Return to Set Tilt) ....................................................... 1

©2014 HYSTER COMPANY See Service Manual 1-83


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC LEVER LABELS (FIGURE 1-39)


AUXILIARY DUAL FUNCTION

1-84 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC LEVER LABELS


AUXILIARY DUAL FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 2081229 Label (Reach/Side-Shift) ..................................................................................... 1
2 2081230 Label (Reach/Rotate) .......................................................................................... 1
3 2081231 Label (Reach/Upender) ...................................................................................... 1
4 2081232 Label (Reach/Scoop) .......................................................................................... 1
5 2081233 Label (Reach/Load Stabilizer) ............................................................................ 1
6 2081234 Label (Reach/Swing) .......................................................................................... 1
7 2081235 Label (Reach/Fork Spread) ................................................................................ 1
8 2081236 Label (Side-Shift/Push or Pull) ............................................................................ 1
9 2081237 Label (Side-Shift/Rotate) .................................................................................... 1
10 2081238 Label (Side-Shift/Upender) ................................................................................. 1
11 2081239 Label (Side-Shift/Scoop) ..................................................................................... 1
12 2081240 Label (Side-Shift/Load) ....................................................................................... 1
13 2081241 Label (Side-Shift/Swing) ..................................................................................... 1
14 2081242 Label (Side-Shift/Fork Spread) ........................................................................... 1
15 2081243 Label (Push or Pull/Load) ................................................................................... 1
16 2081244 Label (Rotate/Upender) ...................................................................................... 1
17 2081245 Label (Rotate/Scoop) .......................................................................................... 1
18 2081246 Label (Rotate/Load Stabilizer) ............................................................................ 1
19 2081247 Label (Rotate/Swing) .......................................................................................... 1
20 2081248 Label (Rotate/Fork Spreader) ............................................................................. 1
21 2081249 Label (Scoop/Load Stabilizer) ............................................................................. 1
22 2081250 Label (Load Stabilizer/Swing) ............................................................................. 1
23 2081251 Label (Load Stabilizer/Fork Spread) ................................................................... 1
24 2081252 Label (Swing/Fork Spread) ................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 1-85


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LABELS (FIGURE 1-40)


HYDRAULIC CONTROL LABELS — CONTROL LEVER

1-86 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LABELS
HYDRAULIC CONTROL LABELS – CONTROL LEVER

ITEM PART NO. DESCRIPTION QTY


1 2070296
4034931 Lens with label (Hoist) ...................................................................................... 1
2 2070297
4034932 Lens with label (Tilt) ......................................................................................... 1
3 4034933 Lens with label (Reach) ...................................................................................... 1
4 4034934 Lens with label (Swing) ....................................................................................... 1
5 4034935 Lens with label (Load Stabilizer) ......................................................................... 1
6 4034936 Lens with label (Scoop) ...................................................................................... 1
7 4034937 Lens with label (Upender) ................................................................................... 1
8 4034938 Lens with label .................................................................................................... 1
9 4034939 Lens with label (Clamp) ...................................................................................... 1
10 4034940 Lens with label (Rotate) ...................................................................................... 1
11 2070306
4034941 Lens with label (Side-Shift) .............................................................................. 1
12 4034942 Lens with label .................................................................................................... 1
13 4034943 Lens with label (Park Brake Release) ................................................................. 1

©2014 HYSTER COMPANY See Service Manual 1-87


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WEATHER PROTECTION (FIGURE 1-41)

1-88 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WEATHER PROTECTION
ITEM PART NO. DESCRIPTION QTY
1 1616510 Kit-Front Screen W Wiper ................................................................................... 1
1 1616514 Frame ............................................................................................................. 1
2 1616543 Glass .............................................................................................................. 1
3 1616549 Reservoir ........................................................................................................ 1
4 2043353 Switch (Wipers,Top And Rear) ....................................................................... 1
5 1558219 Grommet ........................................................................................................ 1
6 1616550 Seal ................................................................................................................ 2
7 1616554 Seal ..................................................................................................................... 1
8 1616548 Bracket ................................................................................................................ 4
9 1583611 Capscrew ............................................................................................................ 4
10 1624529 Foam ................................................................................................................... 12
11 1616552 Bracket (Light) .................................................................................................... 2
12 1616518 Panel ................................................................................................................... 1
12 1616520 Frame ............................................................................................................. 1
12 1531557 Insert .............................................................................................................. 4
13 1616540 Glass .............................................................................................................. 1
14 1616541 Seal ................................................................................................................ 1
15 1616551 Seal ................................................................................................................ 1
16 1616546 Bracket ................................................................................................................ 4
17 1583611 Capscrew ............................................................................................................ 4
18 1598294 Wiper Motor ........................................................................................................ 1
18 1645315 Kit-Front Wiper Motor Mounting ..................................................................... 1
19 1598298 Wiper Arm ........................................................................................................... 1
20 1598299 Wiper Blade ........................................................................................................ 1
1616556 Wire Harness (Front Screen) (Not Illustrated) .................................................... 1

©2014 HYSTER COMPANY See Service Manual 1-89


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

1-90 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

2 ENGINE ASSEMBLY
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

ASSEMBLED ENGINE
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-58
CAMSHAFT AND DRIVE GEAR
YANMAR 2.6L DIESEL ............................................................................................................................... 2-106
CAMSHAFT AND VALVES
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-48
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-62
CARBURETOR
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 2-50
COOLING SYSTEM
GASOLINE - MAZDA 2.0L (→ S/N F001V02162D) ................................................................................... 2-8
GASOLINE (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02239E) .................................................... 2-14
LPG - MAZDA 2.0L (→ S/N F001V02162D) .............................................................................................. 2-10
LPG (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02238E) ............................................................... 2-12
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-16
YANMAR 2.6L - DIESEL (S/N F001V02163D →) ...................................................................................... 2-88
YANMAR 2.6L DIESEL (→ S/N F001V02163D) ........................................................................................ 2-86
COUNTERWEIGHT EXHAUST
MAZDA 2.0L GASOLINE AND LPG - WITH CATALYTIC CONVERTER (→ S/N F001V02238E) ............ 2-18
WITH PURIFIER - YANMAR 2.6L DIESEL ................................................................................................. 2-90
CRANKSHAFT AND PISTONS
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-36
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-64
YANMAR 2.6L DIESEL ............................................................................................................................... 2-108
CYLINDER BLOCK
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-32
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-66
YANMAR 2.6L DIESEL ............................................................................................................................... 2-110
CYLINDER HEAD
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-34
YANMAR 2.6L DIESEL ............................................................................................................................... 2-102
CYLINDER HEAD AND COVER
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →)
.................................................................................................................................................................... 2-60
DELAY VALVE
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (S/N F001V02035D ↔ S/N F001V02238E) .............................................................................. 2-56
EMISSION CONTROL SYSTEM
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 2-76
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 2-78
©2014 HYSTER COMPANY See Service Manual 2-1
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

EMISSIONS LINES
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 2-54
ENGINE COOLING
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-38
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-74
ENGINE FUEL SYSTEM
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-84
ENGINE FUEL SYSTEM AND EMISSIONS CONTROL
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 2-44
ENGINE FUEL SYSTEM AND INTAKE MANIFOLD
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 2-42
ENGINE MOUNTING ...................................................................................................................................... 2-4
EXHAUST MANIFOLD
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-72
EXHAUST WITH CATALYTIC CONVERTER
COUNTERWEIGHT AND OVERHEAD - MAZDA 2.0L, GASOLINE AND LPG, 2007 EMISSION
COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................... 2-22
FAN ASSEMBLY ............................................................................................................................................. 2-6
FLYWHEEL AND HOUSING
MAZDA 2.0L (→ S/N F001V02037D) ......................................................................................................... 2-26
MAZDA 2.0L (S/N F001V02038D →) ......................................................................................................... 2-28
YANMAR 2.6L DIESEL ............................................................................................................................... 2-96
GEAR HOUSING
YANMAR 2.6L DIESEL ............................................................................................................................... 2-98
INTAKE AND EXHAUST MANIFOLD
YANMAR 2.6L DIESEL ............................................................................................................................... 2-94
INTAKE AND EXHAUST MANIFOLDS
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-30
INTAKE MANIFOLD
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 2-80
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 2-82
LUBRICATION SYSTEM
YANMAR 2.6L DIESEL ............................................................................................................................... 2-114
OIL PAN
YANMAR 2.6L DIESEL ............................................................................................................................... 2-100
OIL PUMP AND FILTER
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-52
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-70
OVERHEAD EXHAUST
MAZDA 2.0L GASOLINE AND LPG - WITH CATALYTIC CONVERTER (→ S/N F001V02238E) ............ 2-20
2-2 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

WITHOUT PURIFIER - YANMAR 2.6L DIESEL ......................................................................................... 2-92


TIMING GEAR AND OIL PAN
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-46
TIMING GEAR COVER AND OIL PAN
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 2-68
WATER PUMP
YANMAR 2.6L DIESEL ............................................................................................................................... 2-112

©2014 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE MOUNTING (FIGURE 2-1)

2-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE MOUNTING
KEY:
A: Mazda Engine
B: Yanmar Diesel Engine
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1557478 Mount (RH) ................................................................................................ 1 ..
1 1557479 Mount (LH) ................................................................................................ 1 ..
2 1557767 Mount ......................................................................................................... .. 2
3 293698 Capscrew .................................................................................................. 2 2
4 1504075 Washer ...................................................................................................... 2 2
5 1557737 Washer ...................................................................................................... 4 4
6 2069951 Isolator ...................................................................................................... 4 4
7 1565453 Nut (Flange) .............................................................................................. 2 2
8 1565150 Bolt (Flange) ............................................................................................. 8 8

©2014 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FAN ASSEMBLY (FIGURE 2-2)

KEY:
A: Mazda Engine
B: Yanmar Diesel Engine
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1375642 Fan ............................................................................................................. 1 1
2 1528140 Spacer ....................................................................................................... 1 ..
2 1377781 Spacer ........................................................................................................ .. 1
3 293619 Capscrew .................................................................................................. 4 4
4 296418 Washer ...................................................................................................... 4 4

2-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COOLING SYSTEM (FIGURE 2-3)


GASOLINE — MAZDA 2.0L (→ S/N F001V02162D)

2-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COOLING SYSTEM
GASOLINE – MAZDA 2.0L (→ S/N F001V02162D)
KEY:
A: Serpentine Radiator
B: Square Wave Radiator
QTY
ITEM PART NO. DESCRIPTION A B
1 1534355 Bracket (Top) ............................................................................................. 1 ..
1 1534356 Bracket (Top) ............................................................................................. .. 1
2 1530243 Insert .......................................................................................................... 4 4
3 1583611 Capscrew ................................................................................................... 4 4
4 1352140 Radiator Cap .............................................................................................. 1 1
5 1529787 Isolator ....................................................................................................... 4 4
6 2060012 Radiator ...................................................................................................... 1 ..
6 1528595 Fitting (Drain) ......................................................................................... 1 ..
6 2060015 Radiator ...................................................................................................... .. 1
6 1597795
1569080 Screw ..................................................................................................... 4 4
7 1527982 Hose Clamp ............................................................................................... 4 4
8 2073405 Hose (Upper) .............................................................................................. 1 1
9 2073351 Hose ........................................................................................................... 1 1
10 369804 Clamp ......................................................................................................... 1 1
11 1501999 Hose Clamp ............................................................................................... 1 1
12 1580433 Tube ........................................................................................................... 1 1
13 1581392 Shroud ........................................................................................................ 1 ..
13 1581391 Shroud ........................................................................................................ .. 1
14 1535257 Nut .............................................................................................................. 2 2
15 320154 Washer ....................................................................................................... 2 2
16 302023 Screw ......................................................................................................... 2 2
17 1329271 Clip ............................................................................................................. 2 2
18 2059211 Radiator Hose (Lower) ............................................................................... 1 1
19 1531404 Sensor (Low Coolant Level) (Optional) ...................................................... 1 1
19 14385 Fitting (Optional) ......................................................................................... 1 1
19 246108 Sealant ....................................................................................................... AR AR
20 1329240 Hose ........................................................................................................... 1 1
21 1480237 Nut .............................................................................................................. 1 1
22 369815 Clamp ......................................................................................................... 2 2
23 1347026 Reservoir .................................................................................................... 1 1
24 1531167 Bracket ....................................................................................................... 1 1
25 1527879 Capscrew ................................................................................................... 2 2
26 345455 Outlet Assembly ......................................................................................... 1 1
26 339735
1663877 Hose ...................................................................................................... 1 1
26 345453 Outlet (Reservoir) .................................................................................. 1 1
26 345454 Cap ........................................................................................................ 1 1
26 336550 Bushing .................................................................................................. 1 1

©2014 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COOLING SYSTEM (FIGURE 2-4)


LPG — MAZDA 2.0L (→ S/N F001V02162D)

2-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COOLING SYSTEM
LPG – MAZDA 2.0L (→ S/N F001V02162D)
KEY:
A: Serpentine Radiator
B: Square Wave Radiator
QTY
ITEM PART NO. DESCRIPTION A B
1 1534355 Bracket (Top) ............................................................................................. 1 ..
1 1534356 Bracket (Top) ............................................................................................. .. 1
2 1530243 Insert .......................................................................................................... 4 4
3 1583611 Capscrew ................................................................................................... 4 4
4 1352140 Radiator Cap .............................................................................................. 1 1
5 1529787 Isolator ....................................................................................................... 4 4
6 2060012 Radiator ...................................................................................................... 1 ..
6 1528595 Fitting (Drain) ......................................................................................... 1 ..
6 2060015 Radiator ...................................................................................................... .. 1
6 1597795
1569080 Screw ..................................................................................................... 4 4
7 1527982 Hose Clamp ............................................................................................... 3 3
8 2058863 Radiator Hose (Upper) ............................................................................... 1 1
9 1501999 Hose Clamp ............................................................................................... 1 1
10 1581392 Shroud ........................................................................................................ 1 ..
10 1581391 Shroud ........................................................................................................ .. 1
11 1535257 Nut .............................................................................................................. 2 2
12 320154 Washer ....................................................................................................... 2 2
13 302023 Screw ......................................................................................................... 2 2
14 1329271 Clip ............................................................................................................. 2 2
15 2059211 Radiator Hose (Lower) ............................................................................... 1 1
16 1531404 Sensor (Low Coolant Level) (Optional) ...................................................... 1 1
16 14385 Fitting (Optional) ......................................................................................... 1 1
16 246108 Sealant ....................................................................................................... AR AR
17 1329240 Hose ........................................................................................................... 1 1
18 1480237 Nut .............................................................................................................. 1 1
19 369815 Clamp ......................................................................................................... 2 2
20 1347026 Reservoir .................................................................................................... 1 1
21 1531167 Bracket ....................................................................................................... 1 1
22 1527879 Capscrew ................................................................................................... 2 2
23 345455 Outlet Assembly ......................................................................................... 1 1
23 339735
1663877 Hose ...................................................................................................... 1 1
23 345453 Outlet (Reservoir) .................................................................................. 1 1
23 345454 Cap ........................................................................................................ 1 1
23 336550 Bushing .................................................................................................. 1 1

©2014 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COOLING SYSTEM (FIGURE 2-5)


LPG (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02238E)

2-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COOLING SYSTEM
LPG (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02238E)
KEY:
A: Serpentine Radiator
B: Square Wave Radiator
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1534355 Bracket (Top) ............................................................................................ 1 ..
1 1534356 Bracket (Top) ............................................................................................. .. 1
2 1530243 Insert ......................................................................................................... 4 4
3 1583611 Capscrew .................................................................................................. 4 4
4 1352140 Radiator Cap ............................................................................................. 1 1
5 1529787 Isolator ...................................................................................................... 4 4
6 2060012 Radiator ..................................................................................................... 1 ..
6 1528595 Fitting (Drain) ......................................................................................... 1 ..
6 2060015 Radiator ...................................................................................................... .. 1
6 1597795
1569080 Screw ..................................................................................................... 4 4
7 369804 Clamp ........................................................................................................ 4 4
8 2058863 Radiator Hose (Upper) ............................................................................. 1 1
9 2059211 Radiator Hose (Lower) ............................................................................. 1 1
10 1581392 Shroud ....................................................................................................... 1 ..
10 1581391 Shroud ........................................................................................................ .. 1
11 1535257 Nut ............................................................................................................. 2 2
12 320154 Washer ...................................................................................................... 2 2
13 302023 Screw ......................................................................................................... 2 2
14 1329271 Clip ............................................................................................................ 2 2
15 345455 Outlet Assembly ....................................................................................... 1 1
15 339735
1663877 Hose ...................................................................................................... 1 1
15 345453 Outlet (Reservoir) ................................................................................ 1 1
15 345454 Cap ........................................................................................................ 1 1
15 336550 Bushing ................................................................................................ 1 1
16 1531404 Sensor (Low Coolant Level) (Optional) .................................................. 1 1
16 14385 Fitting (Optional) ......................................................................................... 1 1
16 246108 Sealant ....................................................................................................... AR AR
17 1329240 Hose .......................................................................................................... 1 1
18 1480237 Nut ............................................................................................................. 1 1
19 369815 Clamp ........................................................................................................ 2 2
20 1633307 Reservoir ................................................................................................... 1 1

©2014 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COOLING SYSTEM (FIGURE 2-6)


GASOLINE (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02239E)

2-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COOLING SYSTEM
GASOLINE (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02239E)
KEY:
A: Serpentine Radiator
B: Square Wave Radiator
QTY
ITEM PART NO. DESCRIPTION A B
1 1534355 Bracket (Top) ............................................................................................. 1 ..
1 1534356 Bracket (Top) ............................................................................................. .. 1
2 1530243 Insert .......................................................................................................... 4 4
3 1583611 Capscrew ................................................................................................... 4 4
4 1352140 Radiator Cap .............................................................................................. 1 1
5 1529787 Isolator ....................................................................................................... 4 4
6 2060012 Radiator ...................................................................................................... 1 ..
6 1528595 Fitting (Drain) ......................................................................................... 1 ..
6 2060015 Radiator ...................................................................................................... .. 1
6 1597795
1569080 Screw ..................................................................................................... 4 4
7 369804 Clamp ......................................................................................................... 4 4
8 2073405 Hose (Upper) .............................................................................................. 1 1
9 2073351 Hose ........................................................................................................... 1 1
10 2059211 Radiator Hose (Lower) ............................................................................... 1 1
11 1527876 Capscrew ................................................................................................... 1 1
12 1580433 Tube ........................................................................................................... 1 1
13 1581392 Shroud ........................................................................................................ 1 ..
13 1581391 Shroud ........................................................................................................ .. 1
14 1535257 Nut .............................................................................................................. 2 2
15 320154 Washer ....................................................................................................... 2 2
16 302023 Screw ......................................................................................................... 2 2
17 1329271 Clip ............................................................................................................. 2 2
18 345455 Outlet Assembly ......................................................................................... 1 1
18 339735
1663877 Hose ...................................................................................................... 1 1
18 345453 Outlet (Reservoir) .................................................................................. 1 1
18 345454 Cap ........................................................................................................ 1 1
18 336550 Bushing .................................................................................................. 1 1
19 1531404 Sensor (Low Coolant Level) (Optional) ...................................................... 1 1
19 14385 Fitting (Optional) ......................................................................................... 1 1
19 246108 Sealant ....................................................................................................... AR AR
20 1329240 Hose ........................................................................................................... 1 1
21 1480237 Nut .............................................................................................................. 1 1
22 369815 Clamp ......................................................................................................... 2 2
23 1633307 Reservoir .................................................................................................... 1 1

©2014 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COOLING SYSTEM (FIGURE 2-7)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COOLING SYSTEM
MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
KEY:
A: Serpentine Radiator
B: Square Wave Radiator
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1534868 Bracket (Top) ............................................................................................. 1 ..
1 1609615 Bracket (Top) ............................................................................................. .. 1
2 1530243 Insert ......................................................................................................... 4 4
3 1583611 Capscrew .................................................................................................. 4 4
4 1352140 Radiator Cap ............................................................................................. 1 1
5 1529787 Isolator ...................................................................................................... 4 4
6 2060012 Radiator ..................................................................................................... 1 ..
6 4606169 Fitting .................................................................................................... 2 ..
6 252729 O-Ring .............................................................................................. 1 ..
6 1546684 O-Ring .............................................................................................. 1 ..
6 1528495 Drain Plug ............................................................................................. 1 ..
6 2060015 Radiator ...................................................................................................... .. 1
6 1597795
1569080 Screw ..................................................................................................... 4 4
6 4606424 Radiator (Alternate Part) ............................................................................ .. 1
6 4038264 Drain Valve ............................................................................................ .. 1
6 4038266 Bolt ......................................................................................................... .. 8
7 369804 Clamp ........................................................................................................ 4 4
8 2092218 Hose (Gasoline) ......................................................................................... 1 1
8 2058863 Radiator Hose (LPG) ................................................................................ 1 1
9 1329240 Hose .......................................................................................................... 1 1
10 369815 Clamp ........................................................................................................ 1 1
11 1633307 Reservoir ................................................................................................... 1 1
12 345455 Outlet Assembly ....................................................................................... 1 1
12 339735
1663877 Hose ...................................................................................................... 1 1
12 345454 Cap ........................................................................................................ 1 1
12 336550 Bushing ................................................................................................ 1 1
13 1581392 Shroud ....................................................................................................... 1 ..
13 1581391 Shroud ........................................................................................................ .. 1
14 1535257 Nut ............................................................................................................. 2 2
15 320154 Washer ...................................................................................................... 2 2
16 302023 Screw ......................................................................................................... 2 2
17 1329271 Clip ............................................................................................................ 2 2
18 2059211 Radiator Hose (Lower) ............................................................................. 1 1
19 1531404 Sensor (Low Coolant Level) (Optional) .................................................. 1 1
19 14385 Fitting (Optional) ......................................................................................... 1 1
19 246108 Sealant ....................................................................................................... AR AR

©2014 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COUNTERWEIGHT EXHAUST (FIGURE 2-8)


MAZDA 2.0L GASOLINE AND LPG — WITH CATALYTIC CONVERTER (→ S/N F001V02238E)

2-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COUNTERWEIGHT EXHAUST
MAZDA 2.0L GASOLINE AND LPG – WITH CATALYTIC CONVERTER (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1510115 Capscrew ............................................................................................................ 2
2 1528938 Washer ............................................................................................................... 4
3 1528930 Mount .................................................................................................................. 2
4 1649471 Spacer ................................................................................................................ 2
5 1532585 Washer ............................................................................................................... 2
6 1582222 Locknut ............................................................................................................... 2
7 68968 Clamp ................................................................................................................. 3
8 1534174 Exhaust Pipe ....................................................................................................... 1
9 1469405 Nut ...................................................................................................................... 2
10 292683 Lockwasher ......................................................................................................... 2
11 1469379 Gasket ................................................................................................................ 1
12 1469342 Converter ............................................................................................................ 1
13 1495501 Bolt ................................................................................................................. 2
14 1495502 Bolt ................................................................................................................. 2
15 1547712 Gasket ................................................................................................................ 1
16 1460477 Nut ...................................................................................................................... 2
17 1532523 Bracket ................................................................................................................ 1
18 1589312 Exhaust Pipe ....................................................................................................... 1
19 2060957 Muffler (G/LPG) .................................................................................................. 1
19 2056524 Muffler (GS/LPS) ................................................................................................ 1
20 1585595 Exhaust Shield .................................................................................................... 1
21 1528937 Gasket ................................................................................................................ 1
22 1585483 Exhaust Pipe ....................................................................................................... 1
23 1582222 Locknut ............................................................................................................... 4
24 1396518 Plug ..................................................................................................................... 1
25 1509103 Ring (Copper) ..................................................................................................... 1
26 1533639 Cover .................................................................................................................. 1
27 1347045 Fastener .............................................................................................................. 3

©2014 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OVERHEAD EXHAUST (FIGURE 2-9)


MAZDA 2.0L GASOLINE AND LPG — WITH CATALYTIC CONVERTER (→ S/N F001V02238E)

2-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OVERHEAD EXHAUST
MAZDA 2.0L GASOLINE AND LPG – WITH CATALYTIC CONVERTER (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1510115 Capscrew ............................................................................................................ 2
2 1528938 Washer ............................................................................................................... 4
3 1528930 Mount .................................................................................................................. 2
4 1649471 Spacer ................................................................................................................ 2
5 1532585 Washer ............................................................................................................... 2
6 1582222 Locknut ............................................................................................................... 2
7 68968 Clamp ................................................................................................................. 3
8 1534174 Exhaust Pipe ....................................................................................................... 1
9 1469405 Nut ...................................................................................................................... 2
10 292683 Lockwasher ......................................................................................................... 2
11 1469379 Gasket ................................................................................................................ 1
12 1469342 Converter ............................................................................................................ 1
13 1495501 Bolt ................................................................................................................. 2
14 1495502 Bolt ................................................................................................................. 2
15 1547712 Gasket ................................................................................................................ 1
16 1460477 Nut ...................................................................................................................... 2
17 1532523 Bracket ................................................................................................................ 1
18 1531829 Exhaust Pipe ....................................................................................................... 1
19 2060957 Muffler (G/LPG) .................................................................................................. 1
19 2056524 Muffler (GS/LPS) ................................................................................................ 1
20 1585595 Exhaust Shield .................................................................................................... 1
21 1528937 Gasket ................................................................................................................ 1
22 1585483 Exhaust Pipe ....................................................................................................... 1
23 1582222 Locknut ............................................................................................................... 4
24 1396518 Plug ..................................................................................................................... 1
25 1509103 Ring (Copper) ..................................................................................................... 1
26 1646826
4019950 Tail Pipe .............................................................................................................. 1
27 1510117 Capscrew ............................................................................................................ 3
28 320159 Washer ............................................................................................................... 3
29 2021394 Cover .................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

EXHAUST WITH CATALYTIC CONVERTER (FIGURE 2-10)


COUNTERWEIGHT AND OVERHEAD — MAZDA 2.0L, GASOLINE AND LPG, 2007 EMISSION COMPLIANT
ENGINES (S/N F001V02239E →)

2-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

EXHAUST WITH CATALYTIC CONVERTER


COUNTERWEIGHT AND OVERHEAD – MAZDA 2.0L, GASOLINE AND LPG, 2007 EMISSION COMPLIANT
ENGINES (S/N F001V02239E →)
KEY:
A: Counterweight Exhaust
B: Overhead Exhaust
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1510115 Capscrew .................................................................................................. 2 2
2 a 1528938 Washer ....................................................................................................... 4 4
3 a 1528930 Mount ......................................................................................................... 2 2
3 b 1709996 Isolator ...................................................................................................... 4 4
4 a 1649471 Spacer ........................................................................................................ 2 2
4 b 1708371 Spacer ....................................................................................................... 2 2
5 1532585 Washer ....................................................................................................... 2 2
6 1582222 Locknut ..................................................................................................... 2 2
7 68968 Clamp ......................................................................................................... 2 3
7 63117 Clamp (Alternate Part) ............................................................................. 2 3
8 1534174 Exhaust Pipe .............................................................................................. 1 1
9 1469405 Nut ............................................................................................................. 2 2
10 292683 Lockwasher .............................................................................................. 2 2
11 1469379 Gasket ........................................................................................................ 1 1
12 1469342 Converter ................................................................................................... 1 1
12 4005681 Catalytic Converter (2010 Series) ........................................................... 1 1
13 1495501 Bolt ......................................................................................................... 2 2
14 1495502 Bolt ......................................................................................................... 2 2
15 1547712 Gasket ........................................................................................................ 1 1
16 1460477 Nut ............................................................................................................. 2 2
17 1532523 Bracket ...................................................................................................... 1 1
18 1589312 Exhaust Pipe ............................................................................................. 1 ..
18 1531829 Exhaust Pipe .............................................................................................. .. 1
19 2089894 Muffler (Welded) (GS/LPS) ........................................................................ 1 1
19 2089895 Muffler (Crimped) (G/LPG) ....................................................................... 1 1
20 1585595 Exhaust Shield ......................................................................................... 1 1
21 1528937 Gasket ........................................................................................................ 1 1
21 1338308 Gasket (Alternate Part) ............................................................................ 1 1
22 1637807 Exhaust Pipe .............................................................................................. 1 1
22 1687603 Exhaust Pipe (Alternate Part) .................................................................. 1 1
23 1582222 Locknut ..................................................................................................... 4 4
24 1396518 Plug ............................................................................................................ 1 1
24 1396518 Plug (Alternate Part) ................................................................................... .. ..
25 1509103 Ring (Copper) ............................................................................................. 1 1
26 1610940 Tail Pipe ..................................................................................................... 1 1
27 1510117 Capscrew .................................................................................................. 3 3
28 320159 Washer ....................................................................................................... 3 3
29 2021394 Cover .......................................................................................................... 1 3
30 1533639 Cover ......................................................................................................... .. 1
31 1347045 Fastener .................................................................................................... .. 1

©2014 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a → S/N F001V03526G
b S/N F001V03527G →

2-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FLYWHEEL AND HOUSING (FIGURE 2-11)


MAZDA 2.0L (→ S/N F001V02037D)

2-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FLYWHEEL AND HOUSING


MAZDA 2.0L (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


1 1534417 Capscrew ........................................................................................................... 3
2 1527884 Capscrew ........................................................................................................... 2
3 1624727 Bracket ................................................................................................................ 1
4 388049
292682 Lockwasher ....................................................................................................... 10
5 292517 Capscrew ........................................................................................................... 10
6 1506572
4101675 Hub ..................................................................................................................... 1
7 296422 Washer ............................................................................................................... 6
8 1528415 Capscrew ........................................................................................................... 6
9 360387 Loctite ................................................................................................................. AR
10 1605467 Flywheel (With Ring Gear) ............................................................................... 1
10 1506607 Flywheel (With Ring Gear) (Alternate Part) ........................................................ 1
11 2072918 Capscrew ........................................................................................................... 6
12 303150 Dowel ................................................................................................................. 2
13 296424 Washer ............................................................................................................... 6
14 1553266 Flywheel Housing ............................................................................................. 1
15 1565832 Bracket ................................................................................................................ 1
16 1586013 Capscrew ........................................................................................................... 1
17 240072 Static Strap ......................................................................................................... 1
18 1460477 Nut ...................................................................................................................... 1
19 1623093 Bracket ................................................................................................................ 1
1625999 Dust Cover (Not Illustrated) ............................................................................. 1

©2014 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FLYWHEEL AND HOUSING (FIGURE 2-12)


MAZDA 2.0L (S/N F001V02038D →)

2-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FLYWHEEL AND HOUSING


MAZDA 2.0L (S/N F001V02038D →)

ITEM PART NO. DESCRIPTION QTY


1 1553266 Flywheel Housing ............................................................................................. 1
2 296424 Washer ............................................................................................................... 6
3 2072918 Capscrew ........................................................................................................... 6
4 1624727 Bracket ................................................................................................................ 1
5 388049
292682 Lockwasher ....................................................................................................... 10
6 292517 Capscrew ........................................................................................................... 10
7 1623093 Bracket ................................................................................................................ 1
8 1506572
4101675 Hub ..................................................................................................................... 1
9 1605467 Flywheel (With Ring Gear) ............................................................................... 1
9 1506607 Flywheel (With Ring Gear) (Alternate Part) ........................................................ 1
10 296422 Washer ............................................................................................................... 6
11 1528415 Capscrew ........................................................................................................... 6
12 303150 Dowel ................................................................................................................. 2
13 1534417 Capscrew ........................................................................................................... 5
14 1527884 Capscrew ........................................................................................................... 2
15 1625999 Dust Cover ......................................................................................................... 1
16 1658141 Drip Shield (Gasoline) ......................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTAKE AND EXHAUST MANIFOLDS (FIGURE 2-13)


MAZDA 2.0L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

2-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTAKE AND EXHAUST MANIFOLDS


MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)
KEY:
A: Gasoline
B: LPG
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1361898 Bolt ............................................................................................................ 3 3
2 1370691 Cover ......................................................................................................... 1 1
3 1361747 Gasket ....................................................................................................... 1 1
4 1370689 Gasket ................................................................................................... 2 2
5 1370690 Washer ...................................................................................................... 6 6
6 1361746 Nut ............................................................................................................. 6 6
7 1370688 Exhaust Manifold ..................................................................................... 1 1
8 1361745 Stud ....................................................................................................... 4 4
9 1338308 Gasket ....................................................................................................... 1 1
10 1553776 Gasket ....................................................................................................... 1 1
11 1361885 Bolt ............................................................................................................ .. 2
12 1573015 Intake Manifold ........................................................................................... .. 1
12 1573014 Intake Manifold (Not Illustrated) (FFigure 2-18)........................................ 1 ..
13 1368743 Seal ............................................................................................................ .. 1
14 1366902 Bolt ............................................................................................................ .. 1
15 1368886 Washer ...................................................................................................... .. 1
16 1539962 Sensor (Air Temperature) ........................................................................ .. 1
17 326504 Nut ............................................................................................................. .. 1
18 1578480 Wrap (Manifold) .......................................................................................... 1 1

©2014 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CYLINDER BLOCK (FIGURE 2-14)


MAZDA 2.0L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

2-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CYLINDER BLOCK
MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1553650 Short Block (Gasoline) ........................................................................................ 1
1572387 Short Block (LPG) ............................................................................................. 1
1 1553710 Cylinder Block .............................................................................................. 1
2 1362009 Plug ........................................................................................................... 1
3 1361675 Plug ........................................................................................................... 2
4 1362005 Plug ........................................................................................................... 2
5 1360898 Joint Fitting ............................................................................................... 1
6 1362003 Plug ........................................................................................................... 4
7 1360896 Pin .............................................................................................................. 2
8 1360899 Tube Assy ................................................................................................. 1
9 1362008 Pin .............................................................................................................. 2
10 1362007 Plug ........................................................................................................... 2
11 1361676 Bolt ............................................................................................................ 10
12 1361677 Dipstick ......................................................................................................... 1
13 2028927 Plug ................................................................................................................ 1
14 2029081 Plug ................................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CYLINDER HEAD (FIGURE 2-15)


MAZDA 2.0L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

2-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CYLINDER HEAD
MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1587842 Long Block (Gasoline) ........................................................................................ 1
1587843 Long Block (LPG) ............................................................................................... 1
1 1360883 Engine Cover (LPG) ....................................................................................... 1
1 1553693 Engine Cover (Gasoline) ................................................................................ 1
2 1360884 Plate ........................................................................................................... 1
3 1360886 Gasket ........................................................................................................ 1
4 2022655 Screw ......................................................................................................... 10
5 1360893 PCV Valve (LPG) ....................................................................................... 1
5 1553692 PCV Valve (LPG) (Alternate Part) .............................................................. 1
5 1553692 PCV Valve (Gasoline) ................................................................................ 1
6 1360892 Seal ............................................................................................................ 1
7 1360887 Cap ................................................................................................................. 1
8 1360888 Gasket ............................................................................................................ 1
9 ..... Label ............................................................................................................... 1
10 1362000 Screw ............................................................................................................. 2
11 1360885 Bracket ........................................................................................................... 2
12 1362001 Bolt ................................................................................................................. 7
13 1360878 Cylinder Head ................................................................................................. 1
14 1362002 Pin .............................................................................................................. 10
15 1360895 Guide .......................................................................................................... 8
16 1360879 Clip ......................................................................................................... 1
17 b 1361718 Seal (Intake) ............................................................................................... 4
17 a 1361719 Seal (Exhaust) ............................................................................................ 4
18 1361894 Bolt ............................................................................................................. 10
19 1362003 Plug ............................................................................................................ 1
20 1360880 Bolt ................................................................................................................. 10
21 1360881 Washer ........................................................................................................... 10
22 1360882 Cap ................................................................................................................. 8
23 1361898 Bolt ................................................................................................................. 3
24 1361897 Stud ................................................................................................................ 20
25 2314973 Hanger ............................................................................................................ 1
26 2045321 Gasket (Cylinder Head) .................................................................................. 1
27 1361899 Stud (Gasoline) .............................................................................................. 2
28 1360890 Bracket ........................................................................................................... 1

FOOTNOTES:
a Black b Red/Brown

©2014 HYSTER COMPANY See Service Manual 2-35


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CRANKSHAFT AND PISTONS (FIGURE 2-16)


MAZDA 2.0L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

2-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CRANKSHAFT AND PISTONS


MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)
KEY:
A: Gasoline
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
1587841 Long Block (Gasoline) ................................................................................ 1 ..
1587843 Long Block (LPG) ....................................................................................... .. 1
1 1361694
2105970 Piston Rod ............................................................................................. 4 4
2 1361695 Nut ..................................................................................................... 2 2
3 d 1361703 Piston Rod Bearing ................................................................................ 1 1
3 a 1361704 Piston Rod Bearing ................................................................................ 1 1
3 b 1361705 Piston Rod Bearing ................................................................................ 1 1
3 c 1361706 Piston Rod Bearing ................................................................................ 1 1
4 d 1572593 Piston and Pin ........................................................................................ .. 4
4 d 1361714 Piston and Pin ........................................................................................ 4 ..
4 a 1572597 Piston and Pin ........................................................................................ .. 4
4 a 1361715 Piston and Pin ........................................................................................ 4 ..
4 b 1572595 Piston and Pin ........................................................................................ .. 4
4 b 1361716 Piston and Pin ........................................................................................ 4 ..
5 d 1495473 Kit-Piston Ring ....................................................................................... 1 1
5 a 1495475 Kit-Piston Ring ....................................................................................... 1 1
5 b 1495474 Kit-Piston Ring ....................................................................................... 1 1
6 1361700 Bolt (Pulley) ........................................................................................... 6 6
7 1553722 Crankshaft Pulley (Gasoline) (Crankshaft) ............................................ 1 ..
7 1495472 Pulley (LPG) (Crankshaft) ...................................................................... .. 1
8 1361701 Bolt (LPG) .............................................................................................. .. 1
8 2045034 Bolt (Gasoline) ....................................................................................... 1 ..
9 2045033 Plate ....................................................................................................... 1 1
10 2045030 Pulley (Timing Belt) ................................................................................ 1 1
11 1361697 Key ......................................................................................................... 1 1
12 1361696 Crankshaft ............................................................................................. 1 1
13 d 1361710 Kit-Crankshaft Bearing ........................................................................... 1 1
13 a 1361713 Crankshaft Bearing ................................................................................ 1 1
13 b 1361711 Crankshaft Bearing ................................................................................ 1 1
13 c 1361712 Crankshaft Bearing ................................................................................ 1 1
14 2021442 Plate ....................................................................................................... 1 1
15 2021438 Bolt ......................................................................................................... 1 1

FOOTNOTES:
a 0.25 mm c 0.75 mm
b 0.50 mm d Standard

©2014 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE COOLING (FIGURE 2-17)


MAZDA 2.0L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

2-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE COOLING
MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1587842 Long Block (2.0L, Gasoline) ............................................................................... 1
1587843 Long Block (2.0L, LPG) ...................................................................................... 1
1 293619 Capscrew ...................................................................................................... 4
2 296418 Washer .......................................................................................................... 4
3 1375642 Fan ................................................................................................................. 1
4 1528140 Spacer ........................................................................................................... 1
5 1566772 Fan Pulley ..................................................................................................... 1
6 1361813 Hub ................................................................................................................. 1
7 1573176
4053018 Bracket .......................................................................................................... 1
8 2045026 Screw ......................................................................................................... 3
9 2045025 Clip ............................................................................................................. 1
10 2029116 Shaft Bearing (Fan) (Bearing) .................................................................... 1
11 326504 Nut ................................................................................................................. 2
12 1361821 Cover (Thermostat) ...................................................................................... 1
13 1495428 Thermostat .................................................................................................... 1
13 2082929 Thermostat ................................................................................................ 1
14 1367191 Gasket ....................................................................................................... 1
15 1553946 Hose Assy (Gasoline) ..................................................................................... 1
15 1553948 Protector ..................................................................................................... 1
15 1553947 Radiator Hose ............................................................................................ 1
15 1361825 Radiator Hose (LPG) .................................................................................... 1
16 1361873 Clamp ............................................................................................................ 3
17 1361886 Clamp ............................................................................................................. 1
18 2029108 Radiator Hose ............................................................................................... 1
19 1553945 Pipe (Water Bypass) (Gasoline) ..................................................................... 1
19 1361823 Pipe (Water Bypass) (LPG) .......................................................................... 1
20 1361826 Clip ................................................................................................................. 1
21 1361898 Bolt ................................................................................................................ 1
22 2022309 Bolt ................................................................................................................ 1
23 1553943 Pipe ................................................................................................................ 1
24 1361827 O-Ring ........................................................................................................... 1
25 1361875 Screw ............................................................................................................. 2
26 2029112 Adapter (Intake) ............................................................................................ 1
27 2029120 Gasket (Inlet) ................................................................................................. 1
28 2028644 Water Pump ................................................................................................... 1
29 2029107 Seal (Upper) .............................................................................................. 1
30 2028645 Gasket ....................................................................................................... 1
31 1361814 Seal ............................................................................................................ 1
32 2029106 Seal (Lower) .............................................................................................. 1
33 ..... Baffle ......................................................................................................... 2
34 2029105 Seal ............................................................................................................ 1
35 1361880 Stud ........................................................................................................... 5
36 326608 Bolt ................................................................................................................ 1
37 ..... Impeller .......................................................................................................... 1
38 1369914 Bolt (LPG) ....................................................................................................... 1
39 ..... Pulley ............................................................................................................. 1
40 ..... Shaft .............................................................................................................. 1
41 1495429 Hose Clamp ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE COOLING
MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


42 1361790 Cap (LPG) ...................................................................................................... 1
2045036 Kit-Gasket (Includes Items 14, 24, 27, 29-32) ................................................ 1

2-40 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE FUEL SYSTEM AND INTAKE MANIFOLD (FIGURE 2-18)


MAZDA 2.0L, GASOLINE — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

2-42 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE FUEL SYSTEM AND INTAKE MANIFOLD


MAZDA 2.0L, GASOLINE – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1553838 Governor ............................................................................................................. 1
2 1553832 Gasket ................................................................................................................ 2
3 1553779 Bracket ................................................................................................................ 1
4 1361881 Bolt ...................................................................................................................... 1
5 324706 Bolt ...................................................................................................................... 2
6 1368805 Bolt ...................................................................................................................... 2
7 1553787 Bracket (Throttle) ................................................................................................ 1
8 1573014 Intake Manifold ................................................................................................... 1
9 1553773 Stud ................................................................................................................ 2
10 1553774 Stud ................................................................................................................ 2
11 1362005 Plug ................................................................................................................ 1
12 1366874 Bolt ...................................................................................................................... 2
13 1553778 Bracket ................................................................................................................ 1
14 1370675 Bolt ...................................................................................................................... 1
15 1553777 Bracket ................................................................................................................ 1
16 1553839 Bolt ...................................................................................................................... 2
17 1553840 Pressure Regulator ............................................................................................. 1
18 1553841 O-Ring ............................................................................................................ 1
19 1361756 Gasket (Fuel Pump) ............................................................................................ 1
20 1361749 Cover .................................................................................................................. 1
21 1361898 Bolt ...................................................................................................................... 2
22 1553830 Insulator .............................................................................................................. 2
23 1553831 Manifold .............................................................................................................. 1
24 1553837 Insulator .............................................................................................................. 4
25 1553833 Injector ................................................................................................................ 4
26 1553834 Grommet ........................................................................................................ 1
27 1553835 O-Ring ............................................................................................................ 1
28 1553776 Gasket ................................................................................................................ 1
29 1361893 Screw .................................................................................................................. 2
30 1553864 Throttle Body ...................................................................................................... 1
31 2066630 Bolt ...................................................................................................................... 1
32 326504 Nut ...................................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE FUEL SYSTEM AND EMISSIONS CONTROL (FIGURE 2-19)


MAZDA 2.0L, LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

2-44 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE FUEL SYSTEM AND EMISSIONS CONTROL


MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 2066629 Nut ...................................................................................................................... 2
2 1573118 Air Duct ............................................................................................................... 1
3 1573562 Hose (Ventilation) ............................................................................................... 1
4 1361871 Clamp ................................................................................................................. 1
5 326504 Nut ...................................................................................................................... 2
6 1582323 Stud .................................................................................................................... 2
7 1573117 Gasket ................................................................................................................ 2
8 1553774 Stud .................................................................................................................... 1
9 a 1495413 Hose ................................................................................................................... AR
10 1582321 Bolt ...................................................................................................................... 1
11 1573119 Carburetor (FFigure 2-22)................................................................................. 1
11 1616236 Setscrew ......................................................................................................... 1
11 1620009 Injector (Trim) ................................................................................................. 1
12 1548352 Sensor (Boost, M.A.P.) ....................................................................................... 1
13 1582324 Screw .................................................................................................................. 2
14 1553838 Governor ............................................................................................................. 1
15 1553832 Gasket ................................................................................................................ 1
16 1366933 Clamp ................................................................................................................. 2
17 1573564 Hose (PCV) ......................................................................................................... 1
18 1361898 Bolt ...................................................................................................................... 2
19 1573021 Bracket (Throttle) ................................................................................................ 1
20 1581048 Fuel Filter (LPG Vapor) ....................................................................................... 1
20 1583593 Kit-Cover ........................................................................................................ 1
20 1581051 Setscrew ......................................................................................................... 1
20 1581052 Fuel Filter (With O-Ring) ................................................................................ 1
21 1553799 Clamp ................................................................................................................. 2
22 1573120 Hose (Fuel) ......................................................................................................... 1
23 1361878 Screw .................................................................................................................. 2
24 1594144 LPG Regulator .................................................................................................... 1
24 1479530
4042625 Valve Sub Assembly ...................................................................................... 1
24 1479531 Kit-Diaphragm ................................................................................................ 1
1374788 Valve (Delay) (FFigure 2-25)............................................................................. 1

FOOTNOTES:
a Cut To Length

©2014 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TIMING GEAR AND OIL PAN (FIGURE 2-20)


MAZDA 2.0L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

2-46 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TIMING GEAR AND OIL PAN


MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1587842 Long Block (Gasoline) ........................................................................................ 1
1587843 Long Block (LPG) ............................................................................................... 1
1 1362001 Bolt ................................................................................................................. 5
2 1553716 Cover (Upper Timing Belt) .............................................................................. 1
3 1553717 Gasket ........................................................................................................ 1
4 1553715 Housing .......................................................................................................... 1
5 1361688 Oil Seal ....................................................................................................... 1
6 1361692 Connector ................................................................................................... 1
7 1362012 Stud ............................................................................................................ 2
8 326504 Nut .................................................................................................................. 2
9 1361679 Gasket ............................................................................................................ 1
10 1361689 Cover .............................................................................................................. 1
11 1361691 Oil Seal (Rear) ........................................................................................... 1
12 1362010 Pin .............................................................................................................. 2
13 1362011 Bolt ................................................................................................................. 6
14 1371652 Cover .............................................................................................................. 1
15 1361690 Gasket ............................................................................................................ 1
16 1361680 Oil Pan ............................................................................................................ 1
17 1362015 Gasket ........................................................................................................ 1
18 1361681 Drain Plug .................................................................................................. 1
19 1370736 Capscrew ....................................................................................................... 19
20 1361682 Gasket (Oil Pan) ............................................................................................. 1
21 1370737
4618898 Sealant ........................................................................................................... AR
22 2051128 Cover .............................................................................................................. 1
23 2028853 Gasket ........................................................................................................ 1
24 2029086 Bolt ................................................................................................................. 1
25 1369993 Bolt ................................................................................................................. 2
2045036 Kit-Gasket (Includes Items 3, 5, 9-11, 20, 23) ................................................ 1

©2014 HYSTER COMPANY See Service Manual 2-47


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CAMSHAFT AND VALVES (FIGURE 2-21)


MAZDA 2.0L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

2-48 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CAMSHAFT AND VALVES


MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1587842 Long Block (Gasoline) ........................................................................................ 1
1587843 Long Block (LPG) ............................................................................................... 1
1 1361736 Bolt ................................................................................................................. 1
2 1361737 Washer ........................................................................................................... 1
3 2029095 Pulley (Camshaft) ........................................................................................... 1
4 1361720 Inlet Valve (Intake) ......................................................................................... 4
5 1361718 Seal ................................................................................................................ 4
6 1361724 Valve Seat ...................................................................................................... 8
7 1361723 Spring (Intake Valve) ...................................................................................... 8
8 1361722 Spring (Exhaust Valve) ................................................................................... 8
9 1361721 Valve Seat ...................................................................................................... 8
10 326612 Keeper ............................................................................................................ 16
11 1361726 Rocker Arm .................................................................................................... 4
12 1361728 Nut .............................................................................................................. 1
13 1361727 Screw ......................................................................................................... 1
14 1361731 Spring ............................................................................................................. 8
15 1361729 Rocker Arm .................................................................................................... 4
16 1361727 Screw ......................................................................................................... 1
17 1361728 Nut .............................................................................................................. 1
18 1361730 Shaft ............................................................................................................... 1
19 1361734 Camshaft ........................................................................................................ 1
20 1361717 Pin .............................................................................................................. 1
21 1361732 Shaft ............................................................................................................... 1
22 1361719 Seal ................................................................................................................ 4
23 1361725 Exhaust Valve ................................................................................................ 4
24 1553762 Timing Belt ..................................................................................................... 1
25 2029098 Idler Pulley ...................................................................................................... 1
26 1361884 Bolt ................................................................................................................. 1
27 1553763 Spring ............................................................................................................. 1
28 2029097 Belt Tensioner ................................................................................................ 1
29 1362016 Bolt ................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 2-49


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CARBURETOR (FIGURE 2-22)


MAZDA 2.0L, LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

2-50 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CARBURETOR
MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1573119 Carburetor (LPG) ................................................................................................ 1
1 1652216 Screw (Sensor) ............................................................................................... 2
2 1639791 Sensor (Throttle Position) ............................................................................... 1
3 ..... Body ............................................................................................................... 1
4 2051839 Lever (Throttle) ............................................................................................... 1
5 1652217 Nut .................................................................................................................. 1
6 1616236 Setscrew ......................................................................................................... 1
7 1620009 Injector (Trim) ................................................................................................. 1
8 2051836 Cover (Power Valve) ...................................................................................... 1
9 1652215 Screw (Diaphragm) ........................................................................................ 3
10 2051834 Diaphragm (Power) ........................................................................................ 1
11 2051835 Spring (Power) ............................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-51


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OIL PUMP AND FILTER (FIGURE 2-23)


MAZDA 2.0L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

2-52 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OIL PUMP AND FILTER


MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1587841 Long Block (Gasoline) ........................................................................................ 1
1587843 Long Block (LPG) ............................................................................................... 1
1 1455676 Engine Oil Pump ............................................................................................ 1
2 1361798 Pin (Timing Indicator) ................................................................................. 2
3 1361688 Oil Seal ....................................................................................................... 1
4 1455674 Plunger ....................................................................................................... 1
5 326748 Spring ......................................................................................................... 1
6 326749 Spring Seat ................................................................................................ 1
7 1361879 Snap Ring .................................................................................................. 1
8 1495426 Plug ............................................................................................................ 1
9 2029100 Cover .......................................................................................................... 1
10 1455677 Screw ......................................................................................................... 7
11 2029101 Gear ........................................................................................................... 1
12 2029102 Gear ........................................................................................................... 1
13 1361806 Strainer ........................................................................................................... 1
14 1361807 Gasket ............................................................................................................ 1
15 333642 Oil Filter .......................................................................................................... 1
16 1553878 Bolt ................................................................................................................. 2
17 1361801 O-Ring ............................................................................................................ 1
18 1361878 Screw ............................................................................................................. 2
19 1361868 Screw ............................................................................................................. 1
20 1495427 Pin (Top Indicator) (Top Indicator) ................................................................. 1
21 2029103 Bolt ................................................................................................................. 4

©2014 HYSTER COMPANY See Service Manual 2-53


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

EMISSIONS LINES (FIGURE 2-24)


MAZDA 2.0L, GASOLINE — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

2-54 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

EMISSIONS LINES
MAZDA 2.0L, GASOLINE – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1361873 Clamp ................................................................................................................. 1
2 1553867 Radiator Hose ..................................................................................................... 1
3 1495429 Hose Clamp ........................................................................................................ 5
4 1366933 Clamp ................................................................................................................. 2
5 1553868 Hose (PCV) ......................................................................................................... 1
6 1553871 Gasket ................................................................................................................ 1
7 2066629 Nut ...................................................................................................................... 2
8 1553870 Valve (Idle Air Control) ........................................................................................ 1
9 1574101 Hose Assy ........................................................................................................... 1
10 1553829 Support ........................................................................................................... 1
11 1553866 Radiator Hose ................................................................................................ 1
12 1573561 Cap (Water) ........................................................................................................ 1
13 1553948 Protector ......................................................................................................... 1
14 1362011 Bolt ...................................................................................................................... 1
15 1553869 Tube (Vacuum) ................................................................................................... 1
16 1574098 Cap ..................................................................................................................... 2
17 1573568 Clamp ................................................................................................................. 1
18 1574097 Pipe (Air Intake) .................................................................................................. 1
19 1573567 Clamp ................................................................................................................. 2
20 1574099 Hose (Water) (Water) ......................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-55


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

DELAY VALVE (FIGURE 2-25)


MAZDA 2.0L, LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(S/N F001V02035D ↔ S/N F001V02238E)

2-56 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

DELAY VALVE
MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(S/N F001V02035D ↔ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1374788 Valve (Delay) ...................................................................................................... 1
2 1573119 Carburetor ........................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-57


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ASSEMBLED ENGINE (FIGURE 2-26)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1652303 Long Block (Mazda 2.0L, Gasoline) .................................................................... 1
1 1652301 Long Block (Mazda 2.0L, LPG ......................................................................... 1
2 1553650 Short Block (Mazda 2.0L, Gasoline) ............................................................... 1
2 1572387 Short Block (Mazda 2.0L, LPG .................................................................... 1

2-58 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 2-59


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CYLINDER HEAD AND COVER (FIGURE 2-27)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →)

2-60 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CYLINDER HEAD AND COVER


MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →)

ITEM PART NO. DESCRIPTION QTY


1652303 Long Block (2.0L, Gasoline) ............................................................................... 1
1652301 Long Block (2.0L, LPG) .................................................................................... 1
1 1360883 Engine Cover (LPG) ..................................................................................... 1
1 1553693 Engine Cover (Gasoline) ................................................................................ 1
2 1360884 Plate ........................................................................................................... 1
3 1360886 Gasket ....................................................................................................... 1
4 2022655 Screw ......................................................................................................... 10
5 1553692 PCV Valve ................................................................................................. 1
6 1360892 Seal ............................................................................................................ 1
7 1360887 Cap ................................................................................................................. 1
8 1360888 Gasket ........................................................................................................... 1
9 ..... Label .............................................................................................................. 1
10 2078941 Screw ............................................................................................................. 2
11 1360885 Bracket .......................................................................................................... 2
12 1362001 Bolt ................................................................................................................ 7
13 1360878 Cylinder Head ............................................................................................... 1
14 1362002 Pin .............................................................................................................. 10
15 1360895 Guide ......................................................................................................... 8
16 b 1361718 Seal (Inlet) ................................................................................................. 4
16 a 1361719 Seal (Exhaust) .......................................................................................... 4
17 1360879 Clip ............................................................................................................ 1
18 1361894 Bolt ............................................................................................................ 10
19 1362003 Plug ........................................................................................................... 1
20 1360880 Bolt ................................................................................................................ 10
21 1360881 Washer .......................................................................................................... 10
22 1360882 Cap ................................................................................................................. 8
23 326608 Bolt ................................................................................................................ 3
24 1361897 Stud ............................................................................................................... 20
25 2314973 Hanger ........................................................................................................... 1
26 2045321 Gasket (Cylinder Head) ................................................................................ 1
27 1361899 Stud ............................................................................................................... 2
28 1360890 Bracket .......................................................................................................... 1

FOOTNOTES:
a Black b Red/Brown

©2014 HYSTER COMPANY See Service Manual 2-61


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CAMSHAFT AND VALVES (FIGURE 2-28)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-62 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CAMSHAFT AND VALVES


MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1652303 Long Block (2.0L, Gasoline) ............................................................................... 1
1652301 Long Block (2.0L, LPG) .................................................................................... 1
1 1361736 Bolt ..................................................................................................................... 1
2 1361737 Washer .......................................................................................................... 1
3 2029095 Pulley (Camshaft) ......................................................................................... 1
4 1361720 Inlet Valve (Intake) ........................................................................................ 4
5 1361718 Seal ................................................................................................................ 4
6 1361724 Valve Seat ..................................................................................................... 8
7 1361723 Spring (Intake Valve) .................................................................................... 8
8 1361722 Spring (Exhaust Valve) ................................................................................ 8
9 1361721 Valve Seat ..................................................................................................... 8
10 326612 Keeper ........................................................................................................... 16
11 1361726 Rocker Arm ................................................................................................... 4
12 1361728 Nut ............................................................................................................. 1
13 1361727 Screw ......................................................................................................... 1
14 1361731 Spring ............................................................................................................ 8
15 1361729 Rocker Arm ................................................................................................... 4
16 1361727 Screw ......................................................................................................... 1
17 1361728 Nut ............................................................................................................. 1
18 1361730 Shaft .............................................................................................................. 1
19 1361734 Camshaft ....................................................................................................... 1
20 1361717 Pin .............................................................................................................. 1
21 1361732 Shaft .............................................................................................................. 1
22 1361719 Seal ................................................................................................................ 4
23 1361725 Exhaust Valve ............................................................................................... 4
24 1553762 Timing Belt (2.0L) ......................................................................................... 1
25 2029098 Idler Pulley .................................................................................................... 1
26 1361884 Bolt ................................................................................................................ 1
27 1553763 Spring (2.0L) ................................................................................................. 1
28 2029097 Belt Tensioner .............................................................................................. 1
29 1362016 Bolt ................................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 2-63


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CRANKSHAFT AND PISTONS (FIGURE 2-29)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-64 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CRANKSHAFT AND PISTONS


MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
KEY:
A: Gasoline
B: LPG
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1652303 Long Block (2.0L, Gasoline) ....................................................................... 1 ..
1652301 Long Block (2.0L, LPG) ............................................................................ .. 1
1 1361694
2105970 Piston Rod (2.0L) ................................................................................. 4 4
2 1361695 Nut ..................................................................................................... 2 2
3 1361703 Piston Rod Bearing (Standard) .......................................................... 1 1
3 1361704 Piston Rod Bearing (0.25 mm) ............................................................ 1 1
3 1361705 Piston Rod Bearing (0.50 mm) ............................................................ 1 1
3 1361706 Piston Rod Bearing (0.75 mm) ............................................................ 1 1
4 1572593 Piston and Pin (Standard) (2.0L) ........................................................ .. 4
4 1361714 Piston and Pin (Standard) (2.0L) ........................................................... 4 ..
4 1572597 Piston and Pin (0.25 mm) (2.0L) ......................................................... .. 4
4 1361715 Piston and Pin (0.25 mm) (2.0L) ............................................................ 4 ..
4 1572595 Piston and Pin (0.50 mm) (2.0L) ......................................................... .. 4
4 1361716 Piston and Pin (0.50 mm) (2.0L) ............................................................ 4 ..
5 1495473 Kit-Piston Ring (Standard) .................................................................. 1 1
5 1495475 Kit-Piston Ring (0.25 mm) ................................................................... 1 1
5 1495474 Kit-Piston Ring (0.50 mm) ................................................................... 1 1
6 1361700 Bolt ........................................................................................................ 6 6
7 1553722 Crankshaft Pulley (Gasoline) .............................................................. 1 ..
8 1361700 Bolt (LPG) ............................................................................................. .. 1
8 2045034 Bolt (Gasoline) ..................................................................................... 1 ..
9 2045033 Plate ...................................................................................................... 1 1
10 2045030 Pulley .................................................................................................... 1 1
11 1361697 Key ........................................................................................................ 1 1
12 1361696 Crankshaft (2.0L) ................................................................................. 1 1
13 1361710 Kit-Crankshaft Bearing (Standard) ..................................................... 1 1
13 1361713 Crankshaft Bearing (0.25 mm) ............................................................ 1 1
13 1361711 Crankshaft Bearing (0.50 mm) ............................................................ 1 1
13 1361712 Crankshaft Bearing (0.75 mm) ............................................................ 1 1
14 2021442 Plate ....................................................................................................... 1 1
15 2021438 Bolt ......................................................................................................... 1 1

©2014 HYSTER COMPANY See Service Manual 2-65


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CYLINDER BLOCK (FIGURE 2-30)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-66 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CYLINDER BLOCK
MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1652303 Long Block (2.0L, Gasoline) ............................................................................... 1
1652301 Long Block (2.0L, LPG) .................................................................................... 1
1553650 Short Block (2.0L, Gasoline) .......................................................................... 1
1572387 Short Block (2.0L, LPG) ............................................................................... 1
1 1553710 Cylinder Block (2.0L) ............................................................................... 1
2 1362009 Plug ....................................................................................................... 1
3 1361675 Plug ....................................................................................................... 2
4 1362005 Plug ....................................................................................................... 2
5 1360898 Joint Fitting .......................................................................................... 1
6 1362003 Plug ....................................................................................................... 4
7 1360896 Pin ......................................................................................................... 2
8 1360899 Tube Assy ............................................................................................. 1
9 1362008 Pin ......................................................................................................... 2
10 1362007 Plug ....................................................................................................... 2
11 1361676 Bolt ........................................................................................................ 10
12 1361677 Dipstick ..................................................................................................... 1
13 2028927 Plug ........................................................................................................... 1
14 2029081 Plug ........................................................................................................... 2
15 1553708 Plug ........................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 2-67


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TIMING GEAR COVER AND OIL PAN (FIGURE 2-31)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-68 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TIMING GEAR COVER AND OIL PAN


MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1652303 Long Block (2.0L Gasoline) ................................................................................ 1
1652301 Long Block (2.0L LPG) ..................................................................................... 1
1 1362001 Bolt ................................................................................................................ 5
2 1553716 Cover (Upper Timing Belt) (2.0L) ................................................................ 1
3 1553717 Gasket (2.0L) ............................................................................................. 1
4 1553715 Housing (2.0L) .............................................................................................. 1
5 1361688 Oil Seal ...................................................................................................... 1
6 1361692 Connector ................................................................................................. 1
7 1362012 Stud ........................................................................................................... 2
8 326504 Nut ................................................................................................................. 2
9 1361679 Gasket ........................................................................................................... 1
10 1361689 Cover ............................................................................................................. 1
11 1361691 Oil Seal (Rear) ........................................................................................... 1
12 1362010 Pin .............................................................................................................. 2
13 1362011 Bolt ................................................................................................................ 6
14 1371652 Cover (Lower) ............................................................................................... 1
15 1361690 Gasket ........................................................................................................... 1
16 1361680 Oil Pan (2.0L) ................................................................................................ 1
17 1362015 Gasket ....................................................................................................... 1
18 1361681 Drain Plug ................................................................................................. 1
19 1370736 Capscrew ...................................................................................................... 19
20 1361682 Gasket (Oil Pan) ............................................................................................. 1
21 1370737
4618898 Sealant ........................................................................................................... AR
22 2051128 Cover ............................................................................................................. 1
23 2028853 Gasket ....................................................................................................... 1
24 2029086 Bolt ................................................................................................................ 1
25 1361875 Screw ............................................................................................................. 2
2045036 Kit-Gasket (Includes Items 3, 5, 9-11, 20, 23) ................................................ 1

©2014 HYSTER COMPANY See Service Manual 2-69


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OIL PUMP AND FILTER (FIGURE 2-32)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-70 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OIL PUMP AND FILTER


MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1652303 Long Block (2.0L, Gasoline) ............................................................................... 1
1652301 Long Block (2.0L, LPG) .................................................................................... 1
1 1455676 Engine Oil Pump ........................................................................................... 1
2 1361798 Pin (Timing Indicator) .............................................................................. 2
3 1361688 Oil Seal ...................................................................................................... 1
4 1455674 Plunger ...................................................................................................... 1
5 326748 Spring ........................................................................................................ 1
6 326749 Spring Seat ............................................................................................... 1
7 1361879 Snap Ring ................................................................................................. 1
8 1495426 Plug ........................................................................................................... 1
9 2029100 Cover ......................................................................................................... 1
10 1455677 Screw ......................................................................................................... 7
11 2029101 Gear (Inner) ............................................................................................... 1
12 2029102 Gear (Outer) .............................................................................................. 1
13 1361806 Strainer .......................................................................................................... 1
14 1361807 Gasket ........................................................................................................... 1
15 333642 Oil Filter ......................................................................................................... 1
16 2029103 Bolt ................................................................................................................ 2
17 1361801 O-Ring ........................................................................................................... 1
18 1361878 Screw ............................................................................................................. 2
19 1361868 Screw ............................................................................................................. 1
20 1495427 Pin (Top Indicator) (Top Indicator) ............................................................. 1
21 1361875 Screw ............................................................................................................. 4
a 2087753 Gasket (Liquid) ............................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 2-71


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

EXHAUST MANIFOLD (FIGURE 2-33)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1361898 Bolt ..................................................................................................................... 3
2 1370691 Cover .................................................................................................................. 1
3 1370690 Washer ............................................................................................................... 6
4 1361746 Nut ...................................................................................................................... 6
5 1370688 Exhaust Manifold .............................................................................................. 1
6 1361745 Stud ............................................................................................................... 4
7 1338308 Gasket ................................................................................................................ 1
8 1361747 Gasket ................................................................................................................ 1
9 1370689 Gasket ............................................................................................................ 2

2-72 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 2-73


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE COOLING (FIGURE 2-34)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-74 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE COOLING
MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1652303 Long Block (Gasoline) ........................................................................................ 1
1652301 Long Block (LPG) ............................................................................................. 1
1 326504 Nut ................................................................................................................. 2
2 1361821 Cover ............................................................................................................. 1
3 1495428 Thermostat .................................................................................................... 1
4 2082929 Thermostat ................................................................................................ 1
5 1367191 Gasket ....................................................................................................... 1
6 1553943 Pipe (Water) .................................................................................................. 1
7 1361836 Cap ............................................................................................................ 1
8 1361886 Clamp ......................................................................................................... 1
9 1361826 Clip ............................................................................................................ 1
10 1361873 Clamp ........................................................................................................ 4
11 2029108 Radiator Hose (Water) ............................................................................. 1
12 1361898 Bolt ................................................................................................................ 1
13 2022309 Bolt ................................................................................................................ 1
14 1361875 Screw ............................................................................................................. 2
15 1361827 O-Ring ........................................................................................................... 1
16 2029120 Gasket (Inlet) ................................................................................................. 1
17 2029112 Adapter .......................................................................................................... 1
18 1573176
4053018 Bracket (Fan) ................................................................................................ 1
19 2045026 Screw ......................................................................................................... 3
20 2029116 Shaft Bearing (Fan) .................................................................................... 1
21 2045025 Clip ............................................................................................................. 1
22 324706 Bolt ................................................................................................................ 4
23 1369914 Bolt ................................................................................................................. 5
24 2028645 Gasket ........................................................................................................... 1
25 2078488 Water Pump .................................................................................................. 1
26 2029107 Seal ................................................................................................................ 1
27 2029102 Gear (Water) .................................................................................................. 1
28 2029106 Seal ................................................................................................................ 3
29 1361880 Stud (Gasoline) ............................................................................................. 1
30 1361814 Seal ................................................................................................................ 1
31 2045319 Baffle ............................................................................................................. 1
32 2087757 Bolt ................................................................................................................ 1
33 1361825 Radiator Hose ............................................................................................... 1
34 1361823 Pipe (Water Bypass) ..................................................................................... 1
35 1495429 Hose Clamp ................................................................................................... 1
36 1361790 Cap ................................................................................................................. 1
37 1361884 Bolt ................................................................................................................ 1
38 1566772 Fan Pulley .......................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-75


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

EMISSION CONTROL SYSTEM (FIGURE 2-35)


MAZDA 2.0L, GASOLINE — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-76 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

EMISSION CONTROL SYSTEM


MAZDA 2.0L, GASOLINE – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1366933 Clamp ................................................................................................................. 2
2 1553868 Hose ................................................................................................................... 1
3 1548352 Sensor (Boost, M.A.P.) ..................................................................................... 1
4 1582324 Screw .................................................................................................................. 2
5 1495413 Hose ................................................................................................................... 1
6 1553869 Tube .................................................................................................................... 1
7 1574098 Cap ..................................................................................................................... 1
8 1573568 Clamp ................................................................................................................. 1
9 1574097 Pipe ..................................................................................................................... 1
10 1573567 Clamp ................................................................................................................. 2
11 1574099 Hose (Water) ...................................................................................................... 1
12 1495429 Hose Clamp ....................................................................................................... 2
13 1652399 Hose (Water) ...................................................................................................... 1
14 1553871 Gasket ................................................................................................................ 1
1574096 Tube (Not Illustrated) .......................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-77


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

EMISSION CONTROL SYSTEM (FIGURE 2-36)


MAZDA 2.0L, LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1548352 Sensor (Boost, M.A.P.) (Boost) ....................................................................... 1
2 1652417 Hose (PCV) ........................................................................................................ 1
3 1361872 Clamp ................................................................................................................. 1
4 a 1652333 Intake Manifold ................................................................................................... 1
4 b 1687035 Intake Manifold .................................................................................................. 1

FOOTNOTES:
a → S/N F001V02970F b S/N F001V02971F →

2-78 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 2-79


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTAKE MANIFOLD (FIGURE 2-37)


MAZDA 2.0L, GASOLINE — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-80 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTAKE MANIFOLD
MAZDA 2.0L, GASOLINE – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1553779 Bracket ................................................................................................................ 1
2 1361881 Bolt ...................................................................................................................... 1
3 324706 Bolt ...................................................................................................................... 2
4 1652327 Intake Manifold ................................................................................................... 1
5 1362005 Plug ................................................................................................................ 1
6 1368743 Seal ................................................................................................................ 2
7 1366902 Bolt ................................................................................................................. 2
8 1553774 Stud ................................................................................................................ 2
9 2023551 Cap ..................................................................................................................... 1
10 1553778 Bracket ................................................................................................................ 1
11 1366874 Bolt ...................................................................................................................... 2
12 1370675 Bolt ...................................................................................................................... 1
13 1652328 Washer ............................................................................................................... 1
14 1553777 Bracket ................................................................................................................ 1
15 1553776 Gasket ................................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 2-81


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTAKE MANIFOLD (FIGURE 2-38)


MAZDA 2.0L, LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-82 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTAKE MANIFOLD
MAZDA 2.0L, LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 326504 Nut ...................................................................................................................... 4
2 1553776 Gasket ................................................................................................................ 1
3 1361885 Bolt ...................................................................................................................... 2
4 a 1652333 Intake Manifold (LPG) ......................................................................................... 1
4 b 1687035 Intake Manifold (LPG) (Alternate Part) ............................................................... 1
5 1361873 Clamp ............................................................................................................. 1
6 1361741 Cap ................................................................................................................. 1
7 1369861 Plug ................................................................................................................ 1
8 1368886 Washer ........................................................................................................... 1
9 1652334 Connector ....................................................................................................... 1
10 1368743 Seal ................................................................................................................ 1
11 1366902 Bolt ...................................................................................................................... 1

FOOTNOTES:
a → S/N F001V02970F b S/N F001V02971F →

©2014 HYSTER COMPANY See Service Manual 2-83


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE FUEL SYSTEM (FIGURE 2-39)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

2-84 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE FUEL SYSTEM


MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
KEY:
A: Gasoline
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
1 1553831 Manifold ...................................................................................................... 1 ..
2 1553839 Bolt ............................................................................................................. 2 ..
3 1553840 Pressure Regulator .................................................................................... 1 ..
3 1553841 O-Ring ................................................................................................... 1 ..
4 1361893 Screw ......................................................................................................... 2 ..
5 1553830 Insulator ..................................................................................................... 2 ..
6 1553833 Injector ....................................................................................................... 4 ..
6 1553834 Grommet ................................................................................................ 1 ..
6 1553835 O-Ring ................................................................................................... 1 ..
7 1553837 Insulator ..................................................................................................... 4 ..
8 1361898 Bolt ............................................................................................................. 2 2
9 1361749 Cover .......................................................................................................... 2 2
10 1361756 Gasket ........................................................................................................ 1 1

©2014 HYSTER COMPANY See Service Manual 2-85


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COOLING SYSTEM (FIGURE 2-40)


YANMAR 2.6L DIESEL (→ S/N F001V02163D)

2-86 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COOLING SYSTEM
YANMAR 2.6L DIESEL (→ S/N F001V02163D)

ITEM PART NO. DESCRIPTION QTY


1 1561737 Bracket (Top) ...................................................................................................... 1
2 1530243 Insert ................................................................................................................... 4
3 1583611 Capscrew ............................................................................................................ 4
4 1352140 Radiator Cap ....................................................................................................... 1
5 1529787 Isolator ................................................................................................................ 4
6 2068441 Radiator (Square Wave) ..................................................................................... 1
6 1569079 Drain Valve (w/Thread Wrap) (Not Illustrated) ............................................... 1
7 1502001 Hose Clamp ........................................................................................................ 4
8 2068099 Radiator Hose (Lower) ........................................................................................ 1
9 1581392 Shroud ................................................................................................................ 1
10 1535257 Nut ...................................................................................................................... 2
11 320154 Washer ............................................................................................................... 2
12 302023 Screw .................................................................................................................. 2
13 1329271 Clip ...................................................................................................................... 2
14 2068098 Radiator Hose (Upper) ........................................................................................ 1
15 1531404 Sensor (Low Coolant Level) (Optional) ............................................................... 1
15 14385 Fitting (Optional) ................................................................................................. 1
15 246108 Sealant ................................................................................................................ AR
16 1329240 Hose ................................................................................................................... 1
17 1480237 Nut ...................................................................................................................... 1
18 369815 Clamp ................................................................................................................. 2
19 1347026 Reservoir ............................................................................................................ 1
20 1531167 Bracket ................................................................................................................ 1
21 1527879 Capscrew ............................................................................................................ 2
22 345455 Outlet Assembly .................................................................................................. 1
22 339735
1663877 Hose ............................................................................................................... 1
22 345453 Outlet (Reservoir) ........................................................................................... 1
22 345454 Cap ................................................................................................................. 1
22 336550 Bushing .......................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-87


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COOLING SYSTEM (FIGURE 2-41)


YANMAR 2.6L — DIESEL (S/N F001V02163D →)

2-88 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COOLING SYSTEM
YANMAR 2.6L – DIESEL (S/N F001V02163D →)

ITEM PART NO. DESCRIPTION QTY


1 1561737 Bracket (Top) ...................................................................................................... 1
2 1530243 Insert ................................................................................................................... 4
3 1583611 Capscrew ............................................................................................................ 4
4 1352140 Radiator Cap ....................................................................................................... 1
5 1529787 Isolator ................................................................................................................ 4
6 2068441 Radiator (Square Wave) ..................................................................................... 1
6 1569079 Drain Valve (w/Thread Wrap) (Not Illustrated) ............................................... 1
7 369804 Clamp ................................................................................................................. 4
8 2068099 Radiator Hose (Lower) ........................................................................................ 1
9 1560263 Shroud ................................................................................................................ 1
10 1535257 Nut ...................................................................................................................... 2
11 320154 Washer ............................................................................................................... 2
12 302023 Screw .................................................................................................................. 2
13 1329271 Clip ...................................................................................................................... 2
14 2068098 Radiator Hose (Upper) ........................................................................................ 1
15 1531404 Sensor (Low Coolant Level) (Optional) ............................................................... 1
15 14385 Fitting (Optional) ................................................................................................. 1
15 246108 Sealant ................................................................................................................ AR
16 1329240 Hose ................................................................................................................... 1
17 1480237 Nut ...................................................................................................................... 1
18 369815 Clamp ................................................................................................................. 2
19 1633307 Reservoir ............................................................................................................ 1
20 345455 Outlet Assembly .................................................................................................. 1
20 339735
1663877 Hose ............................................................................................................... 1
20 345453 Outlet (Reservoir) ........................................................................................... 1
20 345454 Cap ................................................................................................................. 1
20 336550 Bushing .......................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 2-89


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COUNTERWEIGHT EXHAUST (FIGURE 2-42)


WITH PURIFIER — YANMAR 2.6L DIESEL

2-90 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COUNTERWEIGHT EXHAUST
WITH PURIFIER – YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1533639 Cover .................................................................................................................. 1
2 1347045 Fastener .............................................................................................................. 3
3 2070070 Muffler ................................................................................................................. 1
4 1510115 Capscrew ............................................................................................................ 2
5 a 1528938 Washer ............................................................................................................... 2
6 a 1528930 Mount .................................................................................................................. 2
6 b 1709996 Isolator ................................................................................................................ 4
7 1532585 Washer ............................................................................................................... 2
8 a 1649471 Spacer ................................................................................................................ 2
8 b 1708371 Spacer ................................................................................................................ 2
9 1582222 Locknut ............................................................................................................... 2
10 1565917 Exhaust Shield .................................................................................................... 1
11 1532363 Gasket ................................................................................................................ 1
12 1533637 Exhaust Pipe ....................................................................................................... 1
13 1582222 Locknut ............................................................................................................... 4
14 878258 Diesel Exhaust Purifier (Exhaust) ....................................................................... 1
14 1391757 Clamp ............................................................................................................. 1
14 1391758 Sock (Fiberglass) ........................................................................................... 1
15 1533638 Exhaust Pipe ....................................................................................................... 1
16 68968 Clamp ................................................................................................................. 2
16 63117 Clamp (Alternate Part) ........................................................................................ 2
17 1585212 Exhaust Pipe ....................................................................................................... 1

FOOTNOTES:
a → S/N F001V03526G b S/N F001V03527G →

©2014 HYSTER COMPANY See Service Manual 2-91


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OVERHEAD EXHAUST (FIGURE 2-43)


WITHOUT PURIFIER — YANMAR 2.6L DIESEL

2-92 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OVERHEAD EXHAUST
WITHOUT PURIFIER – YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1610940 Tail Pipe .............................................................................................................. 1
1 1646826
4019950 Tail Pipe (Alternate Part) .................................................................................... 1
2 1510117 Capscrew ............................................................................................................ 3
3 320159 Washer ............................................................................................................... 3
4 68968 Clamp ................................................................................................................. 2
4 63117 Clamp (Alternate Part) ........................................................................................ 2
5 2070070 Muffler ................................................................................................................. 1
6 1510115 Capscrew ............................................................................................................ 2
7 a 1528938 Washer ............................................................................................................... 4
8 a 1528930 Mount .................................................................................................................. 2
8 b 1709996 Isolator ................................................................................................................ 4
9 1532585 Washer ............................................................................................................... 2
10 1528934 Spacer ................................................................................................................ 2
10 a 1649471 Spacer ................................................................................................................ 2
10 b 1708371 Spacer ................................................................................................................ 2
11 1582222 Locknut ............................................................................................................... 6
12 1565917 Exhaust Shield .................................................................................................... 1
13 1532363 Gasket ................................................................................................................ 1
14 1539815 Exhaust Pipe ....................................................................................................... 1
15 1566324 Exhaust Pipe ....................................................................................................... 1
16 2021394 Cover .................................................................................................................. 1

FOOTNOTES:
a → S/N F001V03526G b S/N F001V03527G →

©2014 HYSTER COMPANY See Service Manual 2-93


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTAKE AND EXHAUST MANIFOLD (FIGURE 2-44)


YANMAR 2.6L DIESEL

2-94 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTAKE AND EXHAUST MANIFOLD


YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599556 Intake Manifold ............................................................................................... 1
2 1599543 Gasket ............................................................................................................ 1
3 1599475 Bolt ................................................................................................................. 9
4 1599559 Exhaust Manifold ............................................................................................ 1
5 1599560 Gasket ............................................................................................................ 1
6 1599561 Bolt ................................................................................................................. 9
7 1599562 Stud ................................................................................................................ 4
8 1599563 Stud ................................................................................................................ 2
9 2068378 Nut .................................................................................................................. 2
10 1599565 Gasket ............................................................................................................ 1
11 1599567 Adapter ........................................................................................................... 1
12 1599568 Bolt ................................................................................................................. 4
1599898 Kit-Gasket (2.6L Engine Complete) (Includes Items 2, 5, 10) ............................ 1

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

©2014 HYSTER COMPANY See Service Manual 2-95


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FLYWHEEL AND HOUSING (FIGURE 2-45)


YANMAR 2.6L DIESEL

2-96 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FLYWHEEL AND HOUSING


YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1553265 Housing ............................................................................................................... 1
2 1522363 Cover .................................................................................................................. 1
3 292681 Lockwasher ......................................................................................................... 2
4 287851 Capscrew ............................................................................................................ 2
5 388049
292682 Lockwasher ......................................................................................................... 22
6 136985 Capscrew ............................................................................................................ 12
7 292517 Capscrew ............................................................................................................ 10
8 303150 Dowel .................................................................................................................. 2
9 1528889 Capscrew ............................................................................................................ 2
10 b 1622886 Bracket ................................................................................................................ 1
10 d 1653569 Bracket ................................................................................................................ 1
11 a 1615800 Flywheel .............................................................................................................. 1
11 c 1707341 Flywheel .............................................................................................................. 1
12 1531806 Flex Plate ............................................................................................................ 1
13 296420 Washer ............................................................................................................... 4
14 293626 Capscrew ............................................................................................................ 4
15 296424 Washer ............................................................................................................... 6
16 1550747 Capscrew ............................................................................................................ 6
17 1623093 Bracket ................................................................................................................ 1
1625999 Dust Cover (Not Illustrated) ................................................................................ 1

FOOTNOTES:
a → 9/2009 c 10/2009 →
b → S/N F001V02229E d S/N F001V02230E →

©2014 HYSTER COMPANY See Service Manual 2-97


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

GEAR HOUSING (FIGURE 2-46)


YANMAR 2.6L DIESEL

2-98 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

GEAR HOUSING
YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 a 1599459 Cover .............................................................................................................. 1
1 b 2101708 Gear Cover Assembly .................................................................................... 1
2 1599460 Oil Seal ....................................................................................................... 1
3 1599461 Cover .............................................................................................................. 1
4 1599473 Bolt ................................................................................................................. 10
5 1599470 Bolt ................................................................................................................. 1
6 1599476 Bolt ................................................................................................................. 7
7 1599472 Bolt ................................................................................................................. 1
8 1599471 Bolt ................................................................................................................. 3
9 1599458 Pin .................................................................................................................. 4
10 1599466 Engine Oil Pump ............................................................................................ 1
11 1599475 Bolt ................................................................................................................. 1
12 1599465 Cover .............................................................................................................. 1
13 1599467 Stud ................................................................................................................ 3
14 2068378 Nut .................................................................................................................. 3
15 1599462 O-Ring ............................................................................................................ 1
16 1599463 Cap (Oil Fill) ................................................................................................... 1
17 1599464 O-Ring ............................................................................................................ 1
a 1599478 Gasket (Liquid) ................................................................................................... AR
18 b 2084312 Gasket (Liquid) ................................................................................................... 1
1599898 Kit-Gasket (2.6L Engine Complete) (Includes Items 15, 17) .............................. 1

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

©2014 HYSTER COMPANY See Service Manual 2-99


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OIL PAN (FIGURE 2-47)


YANMAR 2.6L DIESEL

2-100 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OIL PAN
YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599479 Oil Pan ............................................................................................................ 1
2 1599480 Drain Plug .................................................................................................. 1
3 1599481 Oil Seal ....................................................................................................... 1
4 1599448 Bolt ................................................................................................................. 16
5 1599483 Case ............................................................................................................... 1
6 1599484
1707826 Seal ............................................................................................................ 1
7 1599458 Pin .................................................................................................................. 2
8 1599485 Bolt ................................................................................................................. 6
1599478 Gasket (Liquid) (Not Illustrated) .......................................................................... AR
1599898 Kit-Gasket (2.6L Engine Complete) (Includes Items 3, 9) .................................. 1

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

©2014 HYSTER COMPANY See Service Manual 2-101


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CYLINDER HEAD (FIGURE 2-48)


YANMAR 2.6L DIESEL

2-102 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CYLINDER HEAD
YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599545 Engine Cover .................................................................................................. 1
2 1599546 Gasket ........................................................................................................ 1
3 1599547 Plate ........................................................................................................... 1
4 1599548 Screw ......................................................................................................... 2
5 1599549 Plug ............................................................................................................ 1
6 1599463 Cap (Oil Fill) ................................................................................................... 1
7 1599464 O-Ring ............................................................................................................ 1
8 1599544 Plug ................................................................................................................ 3
9 1599550 O-Ring ............................................................................................................ 3
10 1599488 Cylinder Head Assembly ................................................................................ 1
10 1599524 Cylinder Head ............................................................................................ 1
11 1599525 Guide ..................................................................................................... 8
12 1599526 Plug ........................................................................................................ 1
13 1599441 Plug ........................................................................................................ 1
14 1599528 Plug ........................................................................................................ 1
15 1599489 Inlet Valve .................................................................................................. 4
16 1599516 Exhaust Valve ............................................................................................ 4
17 1599517 Spring ......................................................................................................... 8
18 1599518 Retainer ...................................................................................................... 8
19 1599519 Seal (Exhaust Valve) .................................................................................. 4
20 1599520 Seal (Intake Valve) ..................................................................................... 4
21 1599521 Cap ............................................................................................................. 8
22 1599529 Retainer ...................................................................................................... 8
23 1599530 Support Assembly (Rocker Arm) .................................................................... 1
24 1599531 Shaft ........................................................................................................... 1
25 1599532 Spring ......................................................................................................... 3
26 1599533 Support ....................................................................................................... 3
27 1599534 Support ....................................................................................................... 1
28 1599535 Kit-Rocker Arm ............................................................................................... 4
29 1599536 Screw ......................................................................................................... 1
30 1599537 Nut .............................................................................................................. 1
31 1599538 Kit-Rocker Arm ............................................................................................... 4
32 1599536 Screw ......................................................................................................... 1
33 1599537 Nut .............................................................................................................. 1
34 1599539 Retaining Ring ................................................................................................ 2
35 1599540 Screw ............................................................................................................. 1
36 1599541 Stud ................................................................................................................ 3
37 1599542 Nut .................................................................................................................. 3
38 1599553 Connector (Glow Plug) ................................................................................... 1
39 1599557 Cover .............................................................................................................. 4
40 1599552 Glow Plug ....................................................................................................... 4
41 1599522 Protector ......................................................................................................... 4
42 1599523 Gasket ............................................................................................................ 8
43 1599818 Injector ............................................................................................................ 4
44 1599487 Lifting Eye ....................................................................................................... 1
45 1599486 Lifting Eye ....................................................................................................... 1
46 1599470 Bolt ................................................................................................................. 4
47 1599555 Bolt ................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 2-103


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CYLINDER HEAD
YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

1599898 Kit-Gasket (2.6L Engine Complete) (Includes Items 2, 7, 9, 19-20, 42-43) ........ 1

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

2-104 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 2-105


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CAMSHAFT AND DRIVE GEAR (FIGURE 2-49)


YANMAR 2.6L DIESEL

2-106 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CAMSHAFT AND DRIVE GEAR


YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599569 Tappet ............................................................................................................ 8
2 1599570 Push Rod ........................................................................................................ 8
3 1599571 Camshaft ........................................................................................................ 1
4 1599572 Retainer ...................................................................................................... 1
5 1599573 Gear ........................................................................................................... 1
6 1599574 Key ............................................................................................................. 1
7 1599470 Bolt ............................................................................................................. 2
8 1599579 Bolt ................................................................................................................. 2
9 1599576 Shaft ............................................................................................................... 1
10 1599577
4021292 Idler Gear ....................................................................................................... 1
11 1599578 Bushing ...................................................................................................... 1
12 1599582 Locknut ........................................................................................................... 1
13 1599581 Spring Washer ................................................................................................ 1
14 1599580 Gear ............................................................................................................... 1
15 1599914 Injection Pump ................................................................................................ 1

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

©2014 HYSTER COMPANY See Service Manual 2-107


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CRANKSHAFT AND PISTONS (FIGURE 2-50)


YANMAR 2.6L DIESEL

2-108 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CRANKSHAFT AND PISTONS


YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


b 1536725 Engine Assy-Diesel ............................................................................................. 1
d 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599592 Piston (With Standard Rings) ......................................................................... 4
1 1599600 Kit-Piston (O/S 0.25 with Rings) ..................................................................... 4
2 1599593 Kit-Piston Ring (Standard) ......................................................................... 1
2 1599601 Kit-Piston Ring (O/S 0.25) .......................................................................... 1
3 1599595 Snap Ring ....................................................................................................... 8
4 1599594 Pin .................................................................................................................. 4
5 1599596 Piston Rod ...................................................................................................... 4
6 1599597 Bushing ...................................................................................................... 1
7 2092550 Piston Rod Bearing (Standard) .................................................................. 1
7 2092551 Bearing (U/S 0.25) .......................................................................................... 4
8 1599598 Bolt ................................................................................................................. 2
9 1599583 Crankshaft ...................................................................................................... 1
10 1599584 Gear ........................................................................................................... 1
11 1599574 Key ............................................................................................................. 1
12 1599585 Pin .............................................................................................................. 1
13 1599586 Pin .............................................................................................................. 1
14 1599590 Bolt ................................................................................................................. 1
15 1599589 Washer ........................................................................................................... 1
16 1599588 Pulley .............................................................................................................. 1
17 a 1615800 Flywheel ......................................................................................................... 1
17 c 1707341 Flywheel ......................................................................................................... 1
18 1599591 Bolt ................................................................................................................. 6

FOOTNOTES:
a → 9/2009 c 10/2009 →
b → S/N F001V03006F d S/N F001V03007F →

©2014 HYSTER COMPANY See Service Manual 2-109


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CYLINDER BLOCK (FIGURE 2-51)


YANMAR 2.6L DIESEL

2-110 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CYLINDER BLOCK
YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599440 Cylinder Block ................................................................................................ 1
2 1599441 Plug ............................................................................................................ 3
3 1599442 Plug ............................................................................................................ 1
4 1599451 Plug ............................................................................................................ 8
5 1599444 Bushing ...................................................................................................... 1
6 1599446 Cotter Pin ................................................................................................... 2
7 1599449 Plug ............................................................................................................ 1
8 1599445 Washer ....................................................................................................... 1
9 1599448 Bolt ............................................................................................................. 1
10 2092548 Kit-Crankshaft Bearing (Standard) ............................................................. 5
10 2092549 Kit-Bearing (U/S 0.25) ................................................................................ 5
11 2092552 Kit-Thrust Bearing (Standard) .................................................................... 2
11 2092553 Kit-Thrust Bearing (U/S 0.25) ..................................................................... 2
12 1599443 Bolt ................................................................................................................. 10
13 1599454 Bolt ................................................................................................................. 18
14 1599455 Cylinder Head Gasket .................................................................................... 1
15 1599458 Pin .................................................................................................................. 2
16 1599468 O-Ring ............................................................................................................ 1
17 1599469 O-Ring ............................................................................................................ 1
1599898 Kit-Gasket (2.6L Engine Complete) (Includes Items 8, 14, 16-17) ..................... 1

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

©2014 HYSTER COMPANY See Service Manual 2-111


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WATER PUMP (FIGURE 2-52)


YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599805 Water Pump ................................................................................................... 1
2 1599796 V-Belt .............................................................................................................. 1
3 1599795 Water Pump Pulley ......................................................................................... 1
4 1599448 Bolt ................................................................................................................. 4
5 1599579 Bolt ................................................................................................................. 3
6 1597709 Gasket ............................................................................................................ 1
7 1599800 Thermostat ..................................................................................................... 1
8 1597710 Gasket ............................................................................................................ 1
9 1599798 Cover .............................................................................................................. 1
10 1599801 Bolt ................................................................................................................. 1
11 1599803 Gasket ............................................................................................................ 1
12 1599802 Drain Plug ....................................................................................................... 2
1599898 Kit-Gasket (2.6L Engine Complete) (Includes Items 11) .................................... 1

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

2-112 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 2-113


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LUBRICATION SYSTEM (FIGURE 2-53)


YANMAR 2.6L DIESEL

2-114 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LUBRICATION SYSTEM
YANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599604 Dipstick ........................................................................................................... 1
2 1599606 Dipstick Tube .................................................................................................. 1
3 1599605 Guide .............................................................................................................. 1
4 1599607 O-Ring ............................................................................................................ 1
5 1599470 Bolt ................................................................................................................. 1
6 2077983 Oil Filter .......................................................................................................... 1
7 1599610 Stud ................................................................................................................ 1
8 1599468 O-Ring ............................................................................................................ 1
9 1599611 Pipe ................................................................................................................ 1
10 1599612 Bolt ................................................................................................................. 2
11 1599448 Bolt ................................................................................................................. 1
12 1599445 Washer ........................................................................................................... 1
13 1566654 Pressure Transducer Sensor (Oil Pressure) .................................................. 1
14 1599616 Plug (Oil Pressure Sensor) ............................................................................. 1
15 1599793 Plug ............................................................................................................ 1
1599898 Kit-Gasket (2.6L Engine Complete) (Includes Items 4) ...................................... 1

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

©2014 HYSTER COMPANY See Service Manual 2-115


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

2-116 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

3 FUEL SYSTEM
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR INTAKE SYSTEM


AIR FILTER ASSEMBLY - LPG, GASOLINE, AND DIESEL ...................................................................... 3-70
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 3-4
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-24
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 3-8
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 3-32
PRE-CLEANER AND DUCT ....................................................................................................................... 3-71
YANMAR DIESEL (→ 12/2007) ................................................................................................................. 3-66
YANMAR DIESEL (1/2008 →) ................................................................................................................... 3-68
CARBURETOR
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 3-18
DELAY VALVE
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (S/N F001V02035D ↔ S/N F001V02238E) .............................................................................. 3-22
ELECTRONIC PRESSURE REGULATOR ASSEMBLY
MAZDA 2.0L AND 2.2L LPG (2/2008 ↔ 2/2012) ....................................................................................... 3-46
MAZDA 2.0L AND 2.2L LPG (2/2013 →) ................................................................................................... 3-48
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008) ............... 3-44
ELECTRONIC PRESSURE REGULATOR KIT
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 3-50
ELECTRONIC THROTTLE LINKAGE
YANMAR DIESEL (→ S/N F001V03643H) ................................................................................................ 3-84
YANMAR DIESEL (S/N F001V04644H →) ................................................................................................ 3-86
EMISSIONS LINES
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 3-20
ENGINE FUEL SYSTEM AND EMISSIONS CONTROL
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 3-16
ENGINE FUEL SYSTEM AND INTAKE MANIFOLD
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 3-14
FUEL FILTER
YANMAR DIESEL ....................................................................................................................................... 3-74
FUEL INJECTION
YANMAR DIESEL ....................................................................................................................................... 3-76
FUEL PUMP AND SENDER
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-28
FUEL SUPPLY SYSTEM
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-26
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ........................... 3-34
FUEL SYSTEM
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-30
MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 3-6
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 3-10
MAZDA 2.0L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ................. 3-36
YANMAR DIESEL ....................................................................................................................................... 3-72

©2014 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

FUEL SYSTEM HOSES AND ATTACHING PARTS


MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 3-38
LPG TANK BRACKET
SWING OUT (→ S/N F001V02748E) ......................................................................................................... 3-52
SWING OUT (S/N F001V02749E →) ......................................................................................................... 3-54
SWING OUT, DROP DOWN (S/N F001V02749E →) ................................................................................ 3-62
SWING OUT/DROP DOWN (→ S/N F001V02748E) ................................................................................. 3-58
MIXER AND THROTTLE BODY ASSEMBLY
MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (2/2008 →) .............................. 3-42
MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008) ............... 3-40
MONOTROL PEDAL ASSEMBLY
→ S/N F001V04303K ................................................................................................................................. 3-96
THROTTLE BODY AND ATTACHING PARTS
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 3-31
THROTTLE CABLE
MECHANICAL THROTTLE - DIESEL (→ 10/2013) ................................................................................... 3-80
MECHANICAL THROTTLE - YANMAR DIESEL (10/2013 →) .................................................................. 3-82
THROTTLE CABLE LINKAGE
YANMAR DIESEL ....................................................................................................................................... 3-78
THROTTLE LINKAGE
GASOLINE .................................................................................................................................................. 3-88
LPG ............................................................................................................................................................. 3-91
THROTTLE PEDAL AND ATTACHING PARTS
MONOTROL PEDAL (LPG) (→ S/N F001V04303K) ................................................................................. 3-94
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL (S/N F001V04304K →) ......................................................................................................... 3-98
STANDARD PEDAL .................................................................................................................................... 3-92

3-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AIR INTAKE SYSTEM (FIGURE 3-1)


MAZDA 2.0L, GASOLINE — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

3-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AIR INTAKE SYSTEM


MAZDA 2.0L, GASOLINE – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 2060843
4611249 Air Filter (FFigure 3-31)..................................................................................... 1
2 1502050 Bracket ................................................................................................................ 1
3 1583611 Capscrew ............................................................................................................ 3
4 1307884
1514429 Nut ...................................................................................................................... 2
5 119236 Clamp ................................................................................................................. 2
6 1502040 Hose ................................................................................................................... 1
7 1394008 Hose Clamp ........................................................................................................ 6
8 1530243 Insert ................................................................................................................... 3
9 1527562 Rubber Mount ..................................................................................................... 3
10 1527563 Spacer ................................................................................................................ 2
11 1527880 Capscrew ............................................................................................................ 2
12 1501629 Sensor (Airflow) .................................................................................................. 1
13 2069357 Hose ................................................................................................................... 1
14 201800 Fitting .................................................................................................................. 1
15 353199 Clamp ................................................................................................................. 2
16 1561759 Clamp (Swivel) .................................................................................................... 1
17 1502053 Clamp (Swivel) .................................................................................................... 1
18 102919 Fitting .................................................................................................................. 1
19 1452463 Hose Clamp ........................................................................................................ 2
20 2069356 Hose (PCV) ......................................................................................................... 1
21 1558449 Hose (Clean Air) ................................................................................................. 1
22 1580255 Intake Manifold ................................................................................................... 1
23 14386 Fitting .................................................................................................................. 1
24 2057796 Hose (Air Intake) ................................................................................................. 1
25 1502051 Hose ................................................................................................................... 1
26 1581438 Elbow .................................................................................................................. 1
27 1581439 Retainer .............................................................................................................. 1
28 1502079 Grommet ............................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL SYSTEM (FIGURE 3-2)


MAZDA 2.0L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

3-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL SYSTEM
MAZDA 2.0L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1579400 Fuel Sender ........................................................................................................ 1
2 1501811 Fuel Sender .................................................................................................... 1
3 1371149 Connector ....................................................................................................... 1
4 21195 Fitting .............................................................................................................. 1
5 43883 Drain Valve (Shut-Off) .................................................................................... 1
6 1527881 Capscrew ............................................................................................................ 2
7 353000 O-Ring ................................................................................................................ 2
8 1528893 Quad Ring ........................................................................................................... 1
9 2058000 Adhesive ............................................................................................................. AR
10 168718 Clamp ................................................................................................................. 8
11 2072764 Hose ................................................................................................................... 2
12 1562255 Tube .................................................................................................................... 1
13 1562254 Tube .................................................................................................................... 1
14 1562253 Tube .................................................................................................................... 1
15 1527879 Capscrew ............................................................................................................ 2
16 187630 Clamp ................................................................................................................. 1
17 1480237 Nut ...................................................................................................................... 4
18 2062587 Hose ................................................................................................................... 2
19 1316496 Clamp ................................................................................................................. 1
20 1304950 Fuel Filter ............................................................................................................ 1
21 1517656 Shield .................................................................................................................. 1
22 1531564 Capscrew ............................................................................................................ 2
23 2021679 Fuel Cap ............................................................................................................. 1
24 1528608 Grommet ............................................................................................................. 1
25 2021683 Gasket ................................................................................................................ 1
26 1564392 Pipe (Fill) ............................................................................................................. 1
27 1529366 Capscrew ............................................................................................................ 2
28 1528314
1593391 Seal ..................................................................................................................... 1
29 a 1579677 Fuel Cap ............................................................................................................. 1
30 a 2021685 Gasket ................................................................................................................ 1
30 a 325549 Shim (0.020 in.) .................................................................................................. 1

FOOTNOTES:
a Optional GS

©2014 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AIR INTAKE SYSTEM (FIGURE 3-3)


MAZDA 2.0L, LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

3-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AIR INTAKE SYSTEM


MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1581438 Elbow ................................................................................................................. 1
2 1581439 Retainer ............................................................................................................. 1
3 1502079 Grommet ............................................................................................................ 1
4 115696 Hose Clamp ........................................................................................................ 1
5 2067476 Grill ..................................................................................................................... 1
6 1502034 Hose ................................................................................................................... 1
7 119236 Clamp ................................................................................................................. 2
8 1583611 Capscrew ........................................................................................................... 2
9 1501848 Bracket ............................................................................................................... 1
10 1530243 Insert .................................................................................................................. 3
11 1527880 Capscrew ........................................................................................................... 3
12 2055193
4611248 Air Filter (FFigure 3-31)................................................................................... 1
13 1502032 Hose (Air Cleaner) .............................................................................................. 1
14 112989 Hose Clamp ....................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL SYSTEM (FIGURE 3-4)


MAZDA 2.0L, LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

3-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL SYSTEM
MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 2072298 Hose Assy ........................................................................................................... 1
2 1582409 Lpg Tank Bracket (Swing Out) (FFigure 3-25).................................................. 1
2 1519360 Lpg Tank Bracket (Swing Out, Drop Down) (FFigure 3-27).............................. 1
3 1586013 Capscrew ............................................................................................................ 4
4 16134 Fitting .................................................................................................................. 2
5 97999 Fitting .................................................................................................................. 1
6 2085908 Hose Assy ........................................................................................................... 1
7 2070676 Hose Assy ........................................................................................................... 1
8 1510115 Capscrew ............................................................................................................ 2
9 1530243 Insert ................................................................................................................... 2
10 1527881 Capscrew ............................................................................................................ 2
11 1502049 Bracket (Regulator) ............................................................................................. 1
12 1382472
1502543 Nut (Flange) ........................................................................................................ 2
13 260878 Hose ................................................................................................................... 1
14 1502058 Fitting .................................................................................................................. 1
15 63108 Fitting .................................................................................................................. 2
16 16788 Fitting .................................................................................................................. 1
17 1502007 Hose Clamp ........................................................................................................ 3
18 17353 Fitting .................................................................................................................. 1
19 141776 Fitting .................................................................................................................. 1
20 1502003 Hose Clamp ........................................................................................................ 4
21 1527880 Capscrew ............................................................................................................ 1
22 1339452 Clamp ................................................................................................................. 1
23 1480237 Nut ...................................................................................................................... 1
24 1475409 Clamp ................................................................................................................. 1
25 1471694 Resonator ........................................................................................................... 1
26 1625312 Hose-Coolant (Coolant) ...................................................................................... 1
27 1502005 Hose Clamp ........................................................................................................ 2
28 1501995 Hose Clamp ........................................................................................................ 1
29 1502015 Hose-Coolant (Coolant) ...................................................................................... 1
30 1502066 Clamp (Swivel) .................................................................................................... 1
31 1502055 Clamp (Swivel) .................................................................................................... 2
32 1502054 Clamp ................................................................................................................. 2
33 16168 Fitting .................................................................................................................. 1
34 16199 Fitting .................................................................................................................. 1
35 1502027 Fitting .................................................................................................................. 1
36 369815 Clamp ................................................................................................................. 2
37 1502047 Hose (Balance Line) ........................................................................................... 1
38 1502048 Hose (Fuel Vapor) .............................................................................................. 1
39 1502053 Clamp (Swivel) (Swivel) ...................................................................................... 1
40 1502046 Hose ................................................................................................................... 1
41 1543691 Clamp (Swivel) .................................................................................................... 3
42 15971 Fitting .................................................................................................................. 1
43 1594144 LPG Regulator .................................................................................................... 1
43 1578553 Setscrew ......................................................................................................... 1
43 1616232 Filter ............................................................................................................... 1
43 1479530
4042625 Valve Sub Assembly ...................................................................................... 1
43 1479531 Kit-Diaphragm ................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL SYSTEM
MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


44 16863 Fitting .................................................................................................................. 1
45 2070676 Hose Assy ........................................................................................................... 1
46 1502027 Fitting .................................................................................................................. 1

3-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE FUEL SYSTEM AND INTAKE MANIFOLD (FIGURE 3-5)


MAZDA 2.0L, GASOLINE — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

3-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE FUEL SYSTEM AND INTAKE MANIFOLD


MAZDA 2.0L, GASOLINE – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1553838 Governor ............................................................................................................. 1
2 1553832 Gasket ................................................................................................................ 2
3 1553779 Bracket ................................................................................................................ 1
4 1361881 Bolt ...................................................................................................................... 1
5 324706 Bolt ...................................................................................................................... 2
6 1368805 Bolt ...................................................................................................................... 2
7 1553787 Bracket (Throttle) ................................................................................................ 1
8 1573014 Intake Manifold ................................................................................................... 1
9 1553773 Stud ................................................................................................................ 2
10 1553774 Stud ................................................................................................................ 2
11 1362005 Plug ................................................................................................................ 1
12 1366874 Bolt ...................................................................................................................... 2
13 1553778 Bracket ................................................................................................................ 1
14 1370675 Bolt ...................................................................................................................... 1
15 1553777 Bracket ................................................................................................................ 1
16 1553839 Bolt ...................................................................................................................... 2
17 1553840 Pressure Regulator ............................................................................................. 1
18 1553841 O-Ring ............................................................................................................ 1
19 1361756 Gasket (Fuel Pump) ............................................................................................ 1
20 1361749 Cover .................................................................................................................. 1
21 1361898 Bolt ...................................................................................................................... 2
22 1553830 Insulator .............................................................................................................. 2
23 1553831 Manifold .............................................................................................................. 1
24 1553837 Insulator .............................................................................................................. 4
25 1553833 Injector ................................................................................................................ 4
26 1553834 Grommet ........................................................................................................ 1
27 1553835 O-Ring ............................................................................................................ 1
28 1553776 Gasket ................................................................................................................ 1
29 1361893 Screw .................................................................................................................. 2
30 1553864 Throttle Body ...................................................................................................... 1
31 2066630 Bolt ...................................................................................................................... 1
32 326504 Nut ...................................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE FUEL SYSTEM AND EMISSIONS CONTROL (FIGURE 3-6)


MAZDA 2.0L, LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

3-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE FUEL SYSTEM AND EMISSIONS CONTROL


MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 2066629 Nut ...................................................................................................................... 2
2 1573118 Air Duct ............................................................................................................... 1
3 1573562 Hose (Ventilation) ............................................................................................... 1
4 1361871 Clamp ................................................................................................................. 1
5 326504 Nut ...................................................................................................................... 2
6 1582323 Stud .................................................................................................................... 2
7 1573117 Gasket ................................................................................................................ 2
8 1553774 Stud .................................................................................................................... 1
9 a 1495413 Hose ................................................................................................................... AR
10 1582321 Bolt ...................................................................................................................... 1
11 1573119 Carburetor (FFigure 2-22)................................................................................. 1
11 1616236 Setscrew ......................................................................................................... 1
11 1620009 Injector (Trim) ................................................................................................. 1
12 1548352 Sensor (Boost, M.A.P.) ....................................................................................... 1
13 1582324 Screw .................................................................................................................. 2
14 1553838 Governor ............................................................................................................. 1
15 1553832 Gasket ................................................................................................................ 1
16 1366933 Clamp ................................................................................................................. 2
17 1573564 Hose (PCV) ......................................................................................................... 1
18 1361898 Bolt ...................................................................................................................... 2
19 1573021 Bracket (Throttle) ................................................................................................ 1
20 1581048 Fuel Filter (LPG Vapor) ....................................................................................... 1
20 1583593 Kit-Cover ........................................................................................................ 1
20 1581051 Setscrew ......................................................................................................... 1
20 1581052 Fuel Filter (With O-Ring) ................................................................................ 1
21 1553799 Clamp ................................................................................................................. 2
22 1573120 Hose (Fuel) ......................................................................................................... 1
23 1361878 Screw .................................................................................................................. 2
24 1594144 LPG Regulator .................................................................................................... 1
24 1479530
4042625 Valve Sub Assembly ...................................................................................... 1
24 1479531 Kit-Diaphragm ................................................................................................ 1
1374788 Valve (Delay) (FFigure 2-25)............................................................................. 1
4049234 Kit Governor ........................................................................................................ 1
4050315 Kit Governor with Filters ..................................................................................... 1

FOOTNOTES:
a Cut To Length

©2014 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CARBURETOR (FIGURE 3-7)


MAZDA 2.0L, LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

3-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CARBURETOR
MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1573119 Carburetor (LPG) ................................................................................................ 1
1 1652216 Screw (Sensor) ............................................................................................... 2
2 1639791 Sensor (Throttle Position) ............................................................................... 1
3 ..... Body ............................................................................................................... 1
4 2051839 Lever (Throttle) ............................................................................................... 1
5 1652217 Nut .................................................................................................................. 1
6 1616236 Setscrew ......................................................................................................... 1
7 1620009 Injector (Trim) ................................................................................................. 1
8 2051836 Cover (Power Valve) ...................................................................................... 1
9 1652215 Screw (Diaphragm) ........................................................................................ 3
10 2051834 Diaphragm (Power) ........................................................................................ 1
11 2051835 Spring (Power) ............................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

EMISSIONS LINES (FIGURE 3-8)


MAZDA 2.0L, GASOLINE — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

3-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

EMISSIONS LINES
MAZDA 2.0L, GASOLINE – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1361873 Clamp ................................................................................................................. 1
2 1553867 Radiator Hose ..................................................................................................... 1
3 1495429 Hose Clamp ........................................................................................................ 5
4 1366933 Clamp ................................................................................................................. 2
5 1553868 Hose (PCV) ......................................................................................................... 1
6 1553871 Gasket ................................................................................................................ 1
7 2066629 Nut ...................................................................................................................... 2
8 1553870 Valve (Idle Air Control) ........................................................................................ 1
9 1574101 Hose Assy ........................................................................................................... 1
10 1553829 Support ........................................................................................................... 1
11 1553866 Radiator Hose ................................................................................................ 1
12 1573561 Cap (Water) ........................................................................................................ 1
13 1553948 Protector ......................................................................................................... 1
14 1362011 Bolt ...................................................................................................................... 1
15 1553869 Tube (Vacuum) ................................................................................................... 1
16 1574098 Cap ..................................................................................................................... 2
17 1573568 Clamp ................................................................................................................. 1
18 1574097 Pipe (Air Intake) .................................................................................................. 1
19 1573567 Clamp ................................................................................................................. 2
20 1574099 Hose (Water) (Water) ......................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

DELAY VALVE (FIGURE 3-9)


MAZDA 2.0L, LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(S/N F001V02035D ↔ S/N F001V02238E)

3-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

DELAY VALVE
MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(S/N F001V02035D ↔ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1374788 Valve (Delay) ...................................................................................................... 1
2 1573119 Carburetor ........................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AIR INTAKE SYSTEM (FIGURE 3-10)


MAZDA 2.0L, GASOLINE — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

3-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AIR INTAKE SYSTEM


MAZDA 2.0L, GASOLINE – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 2067476 Grill ..................................................................................................................... 1
2 1502034 Hose (Dirty Air) ................................................................................................. 1
3 1394008 Hose Clamp ....................................................................................................... 1
4 1581438 Elbow (Dirty Air) ................................................................................................ 1
5 1581439 Retainer ............................................................................................................. 1
6 1502079 Grommet ............................................................................................................ 1
7 112989 Hose Clamp ....................................................................................................... 3
8 2084248 Hose (Clean Air) ................................................................................................. 1
9 2055193
4611248 Air Filter ............................................................................................................. 1
10 1579246 Bracket ................................................................................................................ 1
11 1583611 Capscrew ........................................................................................................... 3
12 1530243 Insert .................................................................................................................. 3
13 1527879 Capscrew ........................................................................................................... 2
14 1452463 Hose Clamp ....................................................................................................... 1
15 1632564 Hose (PCV) ......................................................................................................... 1
16 353199 Clamp ................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL SUPPLY SYSTEM (FIGURE 3-11)


MAZDA 2.0L, GASOLINE — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

3-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL SUPPLY SYSTEM


MAZDA 2.0L, GASOLINE – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1528893 Quad Ring ........................................................................................................... 1
2 1634893 Fuel Sender (FFigure 3-12)............................................................................... 1
3 353000 O-Ring ................................................................................................................ 2
4 1527881 Capscrew ............................................................................................................ 2
5 1564949 Tube .................................................................................................................... 1
6 1564582 Tube .................................................................................................................... 1
7 187630 Clamp ................................................................................................................. 1
8 1543698 Clamp (Swivel) .................................................................................................... 1
9 2092589 Hose ................................................................................................................... 1
10 168718 Clamp ................................................................................................................. 10
11 1606544 Clamp ................................................................................................................. 1
12 2062586 Hose ................................................................................................................... 1
13 1561871 Clamp (Swivel) .................................................................................................... 1
14 2062587 Hose ................................................................................................................... 3
15 1547845 Clamp ................................................................................................................. 1
16 1531557 Insert ................................................................................................................... 1
17 1480237 Nut ...................................................................................................................... 2
18 1638965 Plate .................................................................................................................... 1
19 1527879 Capscrew ............................................................................................................ 3
20 1304950 Fuel Filter ............................................................................................................ 1
21 1547848 Fitting .................................................................................................................. 1
22 1339438 Seal ..................................................................................................................... 1
23 1345991 Pressure Valve ................................................................................................... 1
24 1564583 Tube .................................................................................................................... 1
25 1579677 Fuel Cap ............................................................................................................. 1
26 2021685 Gasket ................................................................................................................ 1
26 325549 Shim (0.020 in.) .................................................................................................. 1
27 1528314
1593391 Seal ..................................................................................................................... 1
28 1564392 Pipe (Fill) ............................................................................................................. 1
29 1529366 Capscrew ............................................................................................................ 1
30 2021683 Gasket ................................................................................................................ 1
31 1528608 Grommet ............................................................................................................. 1
32 2021679 Fuel Cap ............................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 3-27


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL PUMP AND SENDER (FIGURE 3-12)


MAZDA 2.0L, GASOLINE — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

3-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL PUMP AND SENDER


MAZDA 2.0L, GASOLINE – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1634893 Fuel Sender ........................................................................................................ 1
1 21195 Fitting .............................................................................................................. 1
2 1371149 Connector ....................................................................................................... 1
3 1330325 O-Ring ............................................................................................................ 1
4 1330326 Nut .................................................................................................................. 1
5 1527311 Cover .............................................................................................................. 1
6 1501811 Fuel Sender .................................................................................................... 1
7 114312 Strap Clamp ................................................................................................... 1
8 1632224 Wire Harness (Fuel Pump) ............................................................................. 1
9 168718 Clamp ............................................................................................................. 2
10 1634456 Strainer ........................................................................................................... 1
11 1644624 Isolator ............................................................................................................ 1
12 369804 Clamp ............................................................................................................. 1
13 1634455 Fuel Pump ...................................................................................................... 1
14 2089368 Hose ............................................................................................................... 1
15 1632179 Tube ............................................................................................................... 1
16 2089239 Tube ............................................................................................................... 1
17 16134 Fitting .............................................................................................................. 2
18 43883 Drain Valve (Shut-Off) .................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-29


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL SYSTEM (FIGURE 3-13)


MAZDA 2.0L, GASOLINE — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1650507 Bracket (Relay) (FFigure 3-14)........................................................................ 1
2 1566654 Pressure Transducer Sensor (Oil Pressure) (2007 Series) (FFigure 4-17)....... 1
2 4016652 Pressure Transducer (2010 Series) (FFigure 4-17)....................................... 1
2 367224 Adapter ............................................................................................................... 1
3 1650404 Throttle Body (FFigure 3-14).......................................................................... 1
4 2093595 Electronic Control Module (2.0L, Gasoline) (2400 RPM) (FFigure 4-15).......... 1
4 2111036 Engine Control Module (2.0L, Gasoline) (2400 RPM) (Alternate Part) ............... 1
5 1515654 Temperature Sensor (2007 Series) (FFigure 4-17)........................................ 1
5 4001804 Sensor (Temperature) (2010 Series) (FFigure 4-17)..................................... 1

3-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

THROTTLE BODY AND ATTACHING PARTS (FIGURE 3-14)


MAZDA 2.0L, GASOLINE — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1655241 Cap (For Unused Manifold Fitting) ...................................................................... 1
2 1650506 Adapter .............................................................................................................. 1
3 1650508 Screw .................................................................................................................. 4
4 1650868 Screw .................................................................................................................. 1
5 1558432 Bolt ..................................................................................................................... 4
6 1650402 Nut ...................................................................................................................... 1
7 1650507 Bracket (Relay) .................................................................................................. 1
8 1650505 Bolt ...................................................................................................................... 4
9 1650404 Throttle Body .................................................................................................... 1
10 1650504 Gasket (Throttle Body) ..................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-31


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AIR INTAKE SYSTEM (FIGURE 3-15)


MAZDA 2.0L, LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

3-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AIR INTAKE SYSTEM


MAZDA 2.0L, LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 2067476 Grill ..................................................................................................................... 1
2 1502034 Hose (Dirty Air) ................................................................................................. 1
3 1394008 Hose Clamp ....................................................................................................... 1
4 1581438 Elbow (Dirty Air) ................................................................................................ 1
5 1581439 Retainer ............................................................................................................. 1
6 1502079 Grommet ............................................................................................................ 1
7 112989 Hose Clamp ....................................................................................................... 5
8 2090642 Hose (Clean Air) ................................................................................................. 1
9 a 2055193
4611248 Air Filter ............................................................................................................. 1
9 b 2055193
4611248 Air Filter (FFigure 3-31)................................................................................... 1
10 1501848 Bracket ............................................................................................................... 1
11 1583611 Capscrew ........................................................................................................... 3
12 1530243 Insert .................................................................................................................. 3
13 1527879 Capscrew ........................................................................................................... 2
14 1640814 Coupler (Clean Air) ........................................................................................... 1
15 2091231
2085421 Hose (Clean Air) ................................................................................................ 1
16 1501994 Hose Clamp ....................................................................................................... 1
17 2091232 Hose (PCV) ........................................................................................................ 1
18 1452463 Hose Clamp ....................................................................................................... 1

FOOTNOTES:
a → 10/2010 b 10/2010 →

©2014 HYSTER COMPANY See Service Manual 3-33


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL SUPPLY SYSTEM (FIGURE 3-16)


MAZDA 2.0L, LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

3-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL SUPPLY SYSTEM


MAZDA 2.0L, LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1586013 Capscrew ............................................................................................................ 4
2 16134 Fitting .................................................................................................................. 1
3 97999 Fitting .................................................................................................................. 1
4 16863 Fitting .................................................................................................................. 1
5 2085908 Hose Assy ........................................................................................................... 1
6 2072298 Hose Assy ........................................................................................................... 1
7 1582409 Lpg Tank Bracket (Swing Out) (FFigure 3-25).................................................. 1
7 1519360 Lpg Tank Bracket (Swing Out/Drop Down) (FFigure 3-27)............................... 1
7 1649216 Lpg Tank Bracket (Swing Out) (FFigure 3-25).................................................. 1
7 1649220 Lpg Tank Bracket (Swing Out/Drop Down) (FFigure 3-28)............................... 1
8 2070674 Hose Assy ........................................................................................................... 1
9 14358 Fitting .................................................................................................................. 1
10 b 16151 Fitting .................................................................................................................. 1
11 296152 Capscrew ............................................................................................................ 2
12 2095382 Hose Assy ........................................................................................................... 1
13 d 2070100 Fuel Filter (LPG) ................................................................................................. 1
13 e 2105803 Fuel Filter (LPG) ................................................................................................. 1
14 d 1581302 Kit-Filter Element ............................................................................................ 1
14 e 1689544 Kit-Filter Element ............................................................................................ 1
15 c. . . . . O-Ring ........................................................................................................ 1
16 c. . . . . Filter Element ............................................................................................. 1
17 c. . . . . Seal ............................................................................................................ 1
18 c. . . . . O-Ring ........................................................................................................ 1
19 b 14372 Fitting .................................................................................................................. 1
19 a 12855 Fitting (Not Shown) ............................................................................................. 1
20 1530243 Insert ................................................................................................................... 2
21 1527881 Capscrew ............................................................................................................ 2
22 1632257 Bracket ................................................................................................................ 1
23 1662253 Sensor ................................................................................................................ 1
24 14349 Fitting (Pipe Plug) ............................................................................................... 1
c 246108 Sealant ................................................................................................................ 1
c 1687376 Sealant (Alternate Part) ...................................................................................... 1
c 1687377 Activator (Alternate Part) .................................................................................... 1

FOOTNOTES:
a For use only on systems with low fuel sensor. d → S/N F001V03153F
b For use only on systems without low fuel sensor. e S/N F001V03154F →
c Not Illustrated

©2014 HYSTER COMPANY See Service Manual 3-35


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL SYSTEM (FIGURE 3-17)


MAZDA 2.0L, LPG — 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1650758 Mixer (FFigure 3-19)........................................................................................ 1
2 1539962 Sensor (Air Temperature) (FFigure 4-18)...................................................... 1
3 1650507 Bracket (Relay) (FFigure 3-19)........................................................................ 1
4 1548352 Sensor (Boost, M.A.P.) (Boost) (FFigure 4-18)............................................. 1
5 1566654 Pressure Transducer Sensor (Oil Pressure) (2007 Series) (FFigure 4-18)....... 1
5 4016652 Pressure Transducer (2010 Series) ................................................................. 1
5 367224 Adapter ............................................................................................................... 1
6 1701813
1650764 Pressure Regulator (EPR) (FFigure 3-21)...................................................... 1
7 1515654 Temperature Sensor (2007 Series) (FFigure 4-18)........................................ 1
7 4001804 Sensor (Temperature) (2010 Series) ............................................................... 1
8 2093577 Electronic Control Module (2.0L, LPG) (FFigure 4-16)...................................... 1
8 2109865 Engine Control Module (2.0L, LPG) (Alternate Part) (FFigure 4-16)................. 1
8 4603433 Engine Control Module (2010 Series) (FFigure 4-16)................................... 1
9 1650784 Hose (RH) (Cooling) .......................................................................................... 1
10 1650404 Throttle Body (FFigure 3-19).......................................................................... 1
11 1650781 Hose ................................................................................................................... 1
12 1687184 Hose ................................................................................................................... 1

3-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 3-37


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL SYSTEM HOSES AND ATTACHING PARTS (FIGURE 3-18)


MAZDA 2.0L AND 2.2L LPG — 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

3-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL SYSTEM HOSES AND ATTACHING PARTS


MAZDA 2.0L AND 2.2L LPG – 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1650780 Hose Conduit .................................................................................................... 1
2 1650779 Hose (Vacuum Balance) ................................................................................... 1
3 1614770 Hose Clamp ....................................................................................................... 2
4 1614771 Hose Clamp ........................................................................................................ 6
4 1582385 Hose Clamp (Worm Type) (Alternate Part) ......................................................... 6
4 4015021 Hose Clamp (2010 Series) ................................................................................ 4
5 1650781 Hose (Fuel) ........................................................................................................ 1
6 1650791 Hose Conduit .................................................................................................... 1
7 1650785 Hose (Vacuum) .................................................................................................. 1
8 ac 1650786 Hose (RH) (Cooling) (3/8") ................................................................................. 1
8 1650784 Hose (RH) (Cooling) (5/8") ............................................................................... 1
9 1653901 Clamp ................................................................................................................. 2
10 1653904 Hose Conduit .................................................................................................... 1
11 c 1650784 Hose (RH) (Cooling) (5/8") ............................................................................... 1
11 d 1687184 Hose (5.8") ......................................................................................................... 1
12 1527876 Capscrew ........................................................................................................... 3
12 1558432 Bolt (Alternate Part) .......................................................................................... 2
13 1655235
1653900 Clamp ................................................................................................................. 1
14 1650762 Bracket ............................................................................................................... 1
15 1650789 Bracket ............................................................................................................... 1
16 4015023 Hose Clamp (2010 Series) ................................................................................ 1
17 4015022 Hose Clamp (2010 Series) ................................................................................ 1
18 bc 1682884 Adapter (3/8 " to 5/8") ......................................................................................... 1

FOOTNOTES:
a Not Shown c → S/N F001V02970F
b Used between hoses 1650786 and 1650784 d S/N F001V02971F →

©2014 HYSTER COMPANY See Service Manual 3-39


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MIXER AND THROTTLE BODY ASSEMBLY (FIGURE 3-19)


MAZDA 2.0L, LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008)

3-40 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MIXER AND THROTTLE BODY ASSEMBLY


MAZDA 2.0L, LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008)

ITEM PART NO. DESCRIPTION QTY


1 1558161 Pin ...................................................................................................................... 1
2 1650758 Mixer .................................................................................................................. 1
3 296508 Screw ................................................................................................................. 6
4 1650760 Cover .................................................................................................................. 1
5 1650400 O-Ring ................................................................................................................ 1
6 1558432 Bolt ..................................................................................................................... 6
7 1650402 Nut ...................................................................................................................... 2
8 1650507 Bracket (Relay) .................................................................................................. 1
9 1650761 Adapter .............................................................................................................. 1
10 1558170 Screw .................................................................................................................. 2
11 1650405 O-Ring ................................................................................................................ 1
12 1650407 Sleeve ................................................................................................................ 1
13 1650404 Throttle Body .................................................................................................... 1
14 1650504 Gasket (Throttle Body) ..................................................................................... 1
15 1650757 Screw ................................................................................................................. 4
16 1650507 Bracket (Relay) .................................................................................................. 6
17 1650506 Adapter .............................................................................................................. 1
18 204787 Gasket ................................................................................................................ 1
19 1650403 Seal .................................................................................................................... 1
20 1650401 Screw .................................................................................................................. 4
21 1357749 Plug ..................................................................................................................... 1
22 326926 Screw ................................................................................................................. 2
23 1361164 Fitting ................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 3-41


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MIXER AND THROTTLE BODY ASSEMBLY (FIGURE 3-20)


MAZDA 2.0L AND 2.2L LPG — 2007 EMISSION COMPLIANT ENGINES (2/2008 →)

3-42 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MIXER AND THROTTLE BODY ASSEMBLY


MAZDA 2.0L AND 2.2L LPG – 2007 EMISSION COMPLIANT ENGINES (2/2008 →)

ITEM PART NO. DESCRIPTION QTY


1 1558161 Pin ...................................................................................................................... 1
2 1650758 Mixer .................................................................................................................. 1
3 296508 Screw ................................................................................................................. 6
4 1650760 Cover .................................................................................................................. 1
5 1650400 O-Ring ................................................................................................................ 1
6 1558432 Bolt ..................................................................................................................... 6
7 1650402 Nut ...................................................................................................................... 2
8 1650507 Bracket (Relay) .................................................................................................. 1
9 1650761 Adapter .............................................................................................................. 1
10 1558170 Screw .................................................................................................................. 2
11 1650405 O-Ring ................................................................................................................ 1
12 1650407 Sleeve ................................................................................................................ 1
13 1650404 Throttle Body .................................................................................................... 1
14 1650504 Gasket (Throttle Body) ..................................................................................... 1
15 1650757 Screw ................................................................................................................. 4
16 1650762 Bracket ............................................................................................................... 1
17 1650506 Adapter .............................................................................................................. 1
18 204787 Gasket ................................................................................................................ 1
19 1650403 Seal .................................................................................................................... 1
20 1682881 Screw ................................................................................................................. 4
21 1682882 Plug .................................................................................................................... 1
22 326926 Screw ................................................................................................................. 2
23 1361164 Fitting ................................................................................................................. 1
24 1682883 Screw .................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 3-43


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC PRESSURE REGULATOR ASSEMBLY (FIGURE 3-21)


MAZDA 2.0L, LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008)

3-44 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC PRESSURE REGULATOR ASSEMBLY


MAZDA 2.0L, LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008)

ITEM PART NO. DESCRIPTION QTY


1 1558176 Fitting ................................................................................................................. 1
2 1361164 Fitting ................................................................................................................. 1
3 1650769 Fitting ................................................................................................................. 1
4 1558187 Lpg Lock-Off ....................................................................................................... 1
5 1650770 Fitting ................................................................................................................. 1
6 1701813
1650764 Pressure Regulator ........................................................................................... 1
6 1650778 Kit-Repair (EPR) ................................................................................................ 1
7 1357749 Plug ..................................................................................................................... 1
8 1650771 Fitting .................................................................................................................. 1
9 1672800 Sensor ................................................................................................................ 1
9 1650777 O-Ring ........................................................................................................... 2
10 1650766 Mount (Vibration) .............................................................................................. 3
11 1654423 Bracket ................................................................................................................ 1
12 1654422 Screw .................................................................................................................. 3
13 1650768 Nut ...................................................................................................................... 3
14 1650772 Bracket ............................................................................................................... 1
15 1650767 Screw ................................................................................................................. 1
16 1650870 Screw ................................................................................................................. 3
17 1650773 Screw ................................................................................................................. 2
18 1655235
1653900 Clamp ................................................................................................................. 1
19 1558161 Pin ...................................................................................................................... 4
20 1650763 Fitting ................................................................................................................. 1
20 1603857 O-Ring ........................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 3-45


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC PRESSURE REGULATOR ASSEMBLY (FIGURE 3-22)


MAZDA 2.0L AND 2.2L LPG (2/2008 ↔ 2/2012)

3-46 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC PRESSURE REGULATOR ASSEMBLY


MAZDA 2.0L AND 2.2L LPG (2/2008 ↔ 2/2012)

ITEM PART NO. DESCRIPTION QTY


1 1558176 Fitting ................................................................................................................. 2
2 1361164 Fitting ................................................................................................................. 1
3 1650769 Fitting ................................................................................................................. 1
4 1697294 Shutoff Valve ...................................................................................................... 1
5 1650770 Fitting ................................................................................................................. 1
6 1701813
1650764 Pressure Regulator (EPR) ................................................................................ 1
6 1650778 Kit-Repair (EPR) ................................................................................................ 1
7 1682882 Plug .................................................................................................................... 1
8 1672800 Sensor (Fuel Temperature) .............................................................................. 1
8 1650777 O-Ring ........................................................................................................... 2
9 1650766 Mount (Vibration) .............................................................................................. 3
10 1653902 Bracket ............................................................................................................... 1
11 1654422 Screw .................................................................................................................. 3
12 1650768 Nut ...................................................................................................................... 3
13 1650772 Bracket ............................................................................................................... 1
14 1650767 Screw ................................................................................................................. 1
15 1650870 Screw ................................................................................................................. 3
16 1650773 Screw ................................................................................................................. 2
17 1655235
1653900 Clamp ................................................................................................................. 1
18 1558161 Pin ...................................................................................................................... 4
19 1650763 Fitting ................................................................................................................. 1
20 1603857 O-Ring ........................................................................................................... 2
4043883 Kit-Valve (LPG Shutoff) ...................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-47


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC PRESSURE REGULATOR ASSEMBLY (FIGURE 3-23)


MAZDA 2.0L AND 2.2L LPG (2/2013 →)

3-48 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC PRESSURE REGULATOR ASSEMBLY


MAZDA 2.0L AND 2.2L LPG (2/2013 →)

ITEM PART NO. DESCRIPTION QTY


1 1558176 Fitting ................................................................................................................. 2
2 1361164 Fitting ................................................................................................................. 1
3 1650769 Fitting ................................................................................................................. 1
4 4040480 LPG Lock-Off ..................................................................................................... 1
5 1650770 Fitting ................................................................................................................. 1
6 1701813
1650764 Pressure Regulator ........................................................................................... 1
6 1650778 Kit-Repair (EPR) (FFigure 3-22)................................................................. 1
7 1682882 Plug .................................................................................................................... 1
8 1672800 Sensor ................................................................................................................ 1
8 1650777 O-Ring ........................................................................................................... 2
9 1650766 Mount (Vibration) .............................................................................................. 3
10 1603857 O-Ring ................................................................................................................ 2
11 1650763 Fitting ................................................................................................................. 1
12 1382472
1502543 Nut (Flange) ....................................................................................................... 3
13 1650772 Bracket ............................................................................................................... 1
14 1650767 Screw ................................................................................................................. 1
15 1650870 Screw ................................................................................................................. 3
16 1650773 Screw ................................................................................................................. 2
17 1558161 Pin ...................................................................................................................... 4
18 1653902 Bracket ............................................................................................................... 1
19 1527876 Capscrew ........................................................................................................... 3
20 1655235
1653900 Clamp ................................................................................................................. 1
4043883 Kit-Valve (LPG Shutoff) (Includes Items 4) ......................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-49


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC PRESSURE REGULATOR KIT (FIGURE 3-24)


MAZDA 2.0L, LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1650778 Kit-Repair (EPR) (2007-2009 Series) ............................................................... 1
1 4014699 Kit-Repair (EPR) (2010 Series) ......................................................................... 1
2 ..... Diaphram (Not Serviced Seperately) .......................................................... 1
3 1455304 E-Ring (Primary) ........................................................................................... 1
4 ..... Spring (Not Serviced Seperately) ............................................................... 1
5 1458764 Pin (Primary) ................................................................................................. 1
6 1375033 Gasket (Body Secondary) ............................................................................ 1
7 1650777 O-Ring ........................................................................................................... 4
8 1603857 O-Ring ........................................................................................................... 4
9 ..... Seat (Not Serviced Seperately) ................................................................... 1
10 ..... Clamp Plate Seal (Not Serviced Seperately) .............................................. 1

3-50 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 3-51


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LPG TANK BRACKET (FIGURE 3-25)


SWING OUT (→ S/N F001V02748E)

3-52 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LPG TANK BRACKET


SWING OUT (→ S/N F001V02748E)

ITEM PART NO. DESCRIPTION QTY


1582409 Lpg Tank Bracket (Swing Out) ............................................................................ 1
1 1534649 Pin .................................................................................................................. 1
2 1581556 Washer ........................................................................................................... 2
3 1581885 Capscrew ....................................................................................................... 2
4 1581733 Capscrew ....................................................................................................... 2
5 1613749 Strap ............................................................................................................... 1
6 1613763 Nut (Adjusting) ................................................................................................ 1
7 1613755 Latch ............................................................................................................... 1
8 1534677 Pin .................................................................................................................. 1
9 1581739 Nut .................................................................................................................. 4
10 1581740 Capscrew ....................................................................................................... 1
11 1585835 Capscrew ....................................................................................................... 2
12 1581583 Capscrew ....................................................................................................... 1
13 1581898 Washer ........................................................................................................... 1
14 1684323
4029506 Pin .................................................................................................................. 1
15 101809 Relief Valve .................................................................................................... 1
16 4029538 Washer ........................................................................................................... 1
17 4032292 Spacer ............................................................................................................ AR
18 4029920 Washer ........................................................................................................... 1
19 34507 Snap Ring ....................................................................................................... 1
20 1568839 Washer (Pivot) ................................................................................................ 1
21 184451 Ball Bearing .................................................................................................... 2
22 1568853 Thrust Washer ................................................................................................ 1
23 1528903 Spring ............................................................................................................. 1
24 1534672 Ring ................................................................................................................ 1
25 1534671 Pin .................................................................................................................. 1
26 1582410 Support (Tank) ............................................................................................... 1
27 1568844 Base Weldment .............................................................................................. 1
28 1581579 Capscrew ....................................................................................................... 1
29 1525451 Fitting .............................................................................................................. 1
30 1398099 Plug ................................................................................................................ 4
31 1534675 Fitting (Bulkhead) (Bulkhead) ......................................................................... 1
32 1534679 Block (Anti-Rattle) .......................................................................................... 1
33 1517405 Latch ............................................................................................................... 1
34 1534674 Plate ............................................................................................................... 1
35 1581899 Capscrew ....................................................................................................... 4
35 4032291 Washer ........................................................................................................... 1
36 4031146 Capscrew ....................................................................................................... 1
a 302468 Roll Pin ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 3-53


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LPG TANK BRACKET (FIGURE 3-26)


SWING OUT (S/N F001V02749E →)

3-54 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LPG TANK BRACKET


SWING OUT (S/N F001V02749E →)

ITEM PART NO. DESCRIPTION QTY


b 1649216 Lpg Tank Bracket (Swing Out) ............................................................................ 1
c 4067492 LPG Tank Bracket ............................................................................................. 1
1 1649217 Lpg Tank Bracket ........................................................................................... 1
2 1398099 Plug ................................................................................................................ 4
3 1581898 Washer .......................................................................................................... 1
4 4054932 Capscrew ...................................................................................................... 1
5 101809 Relief Valve ................................................................................................... 1
6 4048941 Fitting (LPG Bulkhead Rear) ....................................................................... 1
7 1656325 Latch .............................................................................................................. 1
8 1649565 Plate ............................................................................................................... 1
9 296156 Capscrew ....................................................................................................... 4
10 1656901 Base Plate ..................................................................................................... 1
11 1525451 Fitting ............................................................................................................ 1
12 1581579 Capscrew ...................................................................................................... 1
13 1568853 Thrust Washer .............................................................................................. 1
14 184451 Ball Bearing .................................................................................................. 2
15 1568839 Washer (Pivot) .............................................................................................. 1
16 34507 Snap Ring ...................................................................................................... 1
17 1534672 Ring ............................................................................................................... 1
18 1615956 Pin .................................................................................................................. 1
19 1528903 Spring ............................................................................................................ 1
20 4029538 Washer .......................................................................................................... 1
21 4029920 Washer .......................................................................................................... 1
22 4032291 Washer .......................................................................................................... 1
23 1525459 Pin (Alignment) ............................................................................................... 1
23 1684323
4029506 Pin (Alignment) ............................................................................................. 1
24 1581739 Nut ................................................................................................................. 2
25 1581733 Capscrew ...................................................................................................... 2
26 1613749 Strap .............................................................................................................. 1
27 1613755 Latch .............................................................................................................. 1
28 1655300 Striker ................................................................................................................. 1
28 1682758 Striker (Alternate Part) ..................................................................................... 1
29 1655328 Shim (Used with 1655300) ................................................................................. 1
30 1586013 Capscrew ........................................................................................................... 6
31 1656903 Bracket ............................................................................................................... 1
32 b 2076168 Hose Assy ........................................................................................................... 1
32 c 4619095 Hose Assy ......................................................................................................... 1
33 16134 Fitting ................................................................................................................. 1
34 16863 Fitting ................................................................................................................. 1
35 2071517 Sleeve ................................................................................................................ 1
36 97999 Fitting ................................................................................................................. 1
37 b 2072298 Hose Assy ........................................................................................................... 1
37 c 4619094 Hose Assy ......................................................................................................... 1
38 4032292 Spacer ................................................................................................................ 1
39 4031146 Capscrew ........................................................................................................... 1
40 1688803 Shim ................................................................................................................... AR
a 246108 Sealant ................................................................................................................ 1
a 1687376 Sealant (Alternate Part) .................................................................................... 1
a 1687377 Activator (Alternate Part) ................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 3-55


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LPG TANK BRACKET


SWING OUT (S/N F001V02749E →)

ITEM PART NO. DESCRIPTION QTY


ac 4051434 Fitting (Elbow) ................................................................................................... 1

FOOTNOTES:
a Not Illustrated c 12/2012 →
b → 12/2012

3-56 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 3-57


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LPG TANK BRACKET (FIGURE 3-27)


SWING OUT/DROP DOWN (→ S/N F001V02748E)

3-58 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LPG TANK BRACKET


SWING OUT/DROP DOWN (→ S/N F001V02748E)

ITEM PART NO. DESCRIPTION QTY


a 1519360 Lpg Tank Bracket ................................................................................................ 1
b 1615864 Lpg Tank Bracket ................................................................................................ 1
1 a 1517437 Pivot (Intermediate) ........................................................................................ 1
b 1615671 Pivot (Intermediate) ........................................................................................ 1
2 34507 Snap Ring ....................................................................................................... 1
3 1568839 Washer (Pivot) ................................................................................................ 1
4 184451 Ball Bearing .................................................................................................... 2
5 1568853 Thrust Washer (Thrust) .................................................................................. 1
6 302468 Roll Pin ........................................................................................................... 1
7 1581887 Shaft ............................................................................................................... 1
8 1581888 Bushing .......................................................................................................... 2
9 1581739 Nut .................................................................................................................. 4
10 a 1517438 Support ........................................................................................................... 1
10 b 1615904 Support ........................................................................................................... 1
11 1517405 Latch ............................................................................................................... 1
12 1581733 Capscrew ....................................................................................................... 2
13 1613749 Strap ............................................................................................................... 1
14 1613755 Latch ............................................................................................................... 1
15 1613763 Nut (Adjustment) ........................................................................................ 1
16 1581885 Capscrew ....................................................................................................... 2
17 1534649 Pin .................................................................................................................. 1
18 1581556 Washer ........................................................................................................... 4
19 1534674 Plate ............................................................................................................... 1
20 1581899 Capscrew ....................................................................................................... 4
21 1581740 Capscrew ....................................................................................................... 1
22 1398099 Plug ................................................................................................................ 4
23 1534677 Pin .................................................................................................................. 1
24 1581898 Washer ........................................................................................................... 1
25 1510116 Capscrew ....................................................................................................... 2
26 1581583 Capscrew ....................................................................................................... 1
27 1534679 Block (Anti-Rattle) .......................................................................................... 1
28 101809 Relief Valve .................................................................................................... 1
29 264134 Loctite ............................................................................................................. AR
30 1534675 Fitting (Bulkhead) ........................................................................................... 1
31 1684323
4029506 Pin .................................................................................................................. 1
32 4029538 Washer ........................................................................................................... 1
33 4032292 Spacer ............................................................................................................ AR
34 4029920 Washer ........................................................................................................... 1
35 1525451 Fitting .............................................................................................................. 1
36 1581579 Capscrew ....................................................................................................... 1
37 a 1534671 Pin .................................................................................................................. 1
37 b 1615956 Pin .................................................................................................................. 1
38 1534672 Ring ................................................................................................................ 1
39 1528903 Spring ............................................................................................................. 1
40 1568844 Base Weldment .............................................................................................. 1
41 1525478 Pin .................................................................................................................. 1
42 1581848 Nut .................................................................................................................. 1
43 246108 Sealant ........................................................................................................... AR
44 293645 Capscrew ....................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-59


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LPG TANK BRACKET


SWING OUT/DROP DOWN (→ S/N F001V02748E)

ITEM PART NO. DESCRIPTION QTY


45 1581557 Washer ........................................................................................................... 2
46 1525442 E-Ring ............................................................................................................ 2
47 1402414 Gas Spring ..................................................................................................... 1
48 4032291 Washer ........................................................................................................... 1
49 4031146 Capscrew ....................................................................................................... 1

FOOTNOTES:
a → S/N F001V02108D b S/N F001V02109D →

3-60 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 3-61


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LPG TANK BRACKET (FIGURE 3-28)


SWING OUT, DROP DOWN (S/N F001V02749E →)

3-62 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LPG TANK BRACKET


SWING OUT, DROP DOWN (S/N F001V02749E →)

ITEM PART NO. DESCRIPTION QTY


b 1649220 Lpg Tank Bracket (Swing Out/Drop Down) ......................................................... 1
e 4067494 LPG Tank Bracket .............................................................................................. 1
1 1649219 Lpg Tank Bracket ........................................................................................... 1
2 1398099 Plug ................................................................................................................ 4
3 1581898 Washer ........................................................................................................... 1
4 1581583 Capscrew ....................................................................................................... 1
5 1656325 Latch ............................................................................................................... 1
6 1649565 Plate ............................................................................................................... 1
7 c 4054932 Capscrew ....................................................................................................... 4
7 f 296156 Capscrew ....................................................................................................... 4
8 c 4048941 Fitting (LPG Bulkhead Rear) .......................................................................... 1
8 f 1534675 Fitting (Bulkhead) ........................................................................................... 1
9 101809 Relief Valve .................................................................................................... 1
10 1656901 Base Plate ...................................................................................................... 1
11 1525451 Fitting .............................................................................................................. 1
12 1581579 Capscrew ....................................................................................................... 1
13 4032291 Washer ........................................................................................................... 1
14 4029920 Washer ........................................................................................................... 1
15 4029538 Washer ........................................................................................................... 1
16 1568853 Thrust Washer ................................................................................................ 1
17 184451 Ball Bearing .................................................................................................... 2
18 1568839 Washer (Pivot) ................................................................................................ 1
19 34507 Snap Ring ....................................................................................................... 1
20 1525478 Pin .................................................................................................................. 1
21 1581888 Bushing .......................................................................................................... 1
22 1402414 Gas Spring ..................................................................................................... 1
23 1581557 Washer ........................................................................................................... 1
24 1525442 E-Ring ............................................................................................................ 1
25 302468 Roll Pin ........................................................................................................... 1
26 1581887 Shaft ............................................................................................................... 1
27 1615956 Pin .................................................................................................................. 1
28 1534672 Ring ................................................................................................................ 1
29 1528903 Spring ............................................................................................................. 1
30 1615671 Pivot ............................................................................................................... 1
31 1581848 Nut .................................................................................................................. 1
32 1586022 Capscrew ....................................................................................................... 1
33 1684323
4029506 Pin (Alignment) ............................................................................................... 1
34 1581739 Nut .................................................................................................................. 2
35 1581733 Capscrew ....................................................................................................... 2
36 1613749 Strap ............................................................................................................... 1
37 1613755 Latch ............................................................................................................... 1
38 1586022 Capscrew ............................................................................................................ 1
39 1655300 Striker ................................................................................................................. 1
39 1682758 Striker (Alternate Part) ........................................................................................ 1
40 d 1655328 Shim (Use with 1655300) ................................................................................... 1
41 d 16134 Fitting .................................................................................................................. 1
41 g 16134 Fitting .................................................................................................................. 2
42 d 2076168 Hose Assy ........................................................................................................... 1
42 bg 4619095 Hose Assy ........................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-63


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LPG TANK BRACKET


SWING OUT, DROP DOWN (S/N F001V02749E →)

ITEM PART NO. DESCRIPTION QTY


42 e 4619574 Hose Assy ........................................................................................................... 1
43 d 16863 Fitting .................................................................................................................. 1
43 g 14358 Fitting .................................................................................................................. 1
44 2071517 Sleeve ................................................................................................................. 1
45 97999 Fitting .................................................................................................................. 1
46 4619094 Hose Assy ........................................................................................................... 1
47 4032292 Spacer ................................................................................................................ 1
48 4031146 Capscrew ............................................................................................................ 1
a 246108 Sealant ................................................................................................................ AR
a 1687376 Sealant (Alternate Part) ...................................................................................... AR
a 1687377 Activator (Alternate Part) .................................................................................... 1
ae 4051434 Fitting (Elbow) ..................................................................................................... 1

FOOTNOTES:
a Not Illustrated e 1/2013 →
b → 1/2013 f 12/2012 →
c → 12/2012 g S/N F001V03358G →
d → S/N F001V03357G

3-64 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 3-65


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AIR INTAKE SYSTEM (FIGURE 3-29)


YANMAR DIESEL (→ 12/2007)

3-66 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AIR INTAKE SYSTEM


YANMAR DIESEL (→ 12/2007)

ITEM PART NO. DESCRIPTION QTY


1 1581438 Elbow .................................................................................................................. 1
2 1502079 Grommet ............................................................................................................. 1
3 1394008 Hose Clamp ........................................................................................................ 1
4 1565212 Hose (Dirty Air) ................................................................................................... 1
5 112989 Hose Clamp ........................................................................................................ 2
6 a 2078092 Silencer ............................................................................................................... 1
6 b 2086133 Silencer ............................................................................................................... 1
7 1527876 Capscrew ............................................................................................................ 2
8 1566420 Nut (Foldover) ..................................................................................................... 2
9 1565199 Elbow .................................................................................................................. 1
10 1501855 Air Filter (FFigure 3-31)..................................................................................... 1
11 1583611 Capscrew ............................................................................................................ 3
12 a 1580068 Strap ................................................................................................................... 1
12 b 1589542 Strap ................................................................................................................... 1
13 1530243 Insert ................................................................................................................... 3
14 1527880 Capscrew ............................................................................................................ 2
15 1501849 Bracket ................................................................................................................ 1
16 1568082 Hose (Clean Air) ................................................................................................. 1
17 112989 Hose Clamp ........................................................................................................ 3
18 1581439 Retainer .............................................................................................................. 1

FOOTNOTES:
a → S/N F001V01716D b S/N F001V01717D →

©2014 HYSTER COMPANY See Service Manual 3-67


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AIR INTAKE SYSTEM (FIGURE 3-30)


YANMAR DIESEL (1/2008 →)

3-68 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AIR INTAKE SYSTEM


YANMAR DIESEL (1/2008 →)

ITEM PART NO. DESCRIPTION QTY


1 1581438 Elbow .................................................................................................................. 1
2 1502079 Grommet ............................................................................................................. 1
3 1394008 Hose Clamp ........................................................................................................ 1
4 1565212 Hose (Dirty Air) ................................................................................................... 1
5 112989 Hose Clamp ........................................................................................................ 3
6 b 2090086 Silencer ............................................................................................................... 1
6 e 2102226 Silencer ............................................................................................................... 1
6 2092848 Clip ................................................................................................................. 6
6 15871 O-Ring ............................................................................................................ 1
7 1636797 Strap ................................................................................................................... 1
8 a 1501855 Air Filter (FFigure 3-31)..................................................................................... 1
8 c 2105338 Air Filter (FFigure 3-31)..................................................................................... 1
8 f 4612945 Air Filter (FFigure 3-31)..................................................................................... 1
9 1583611 Capscrew ............................................................................................................ 3
10 1501849 Bracket ................................................................................................................ 1
11 1527879 Capscrew ............................................................................................................ 2
12 1530243 Insert ................................................................................................................... 3
13 1568082 Hose (Clean Air) ................................................................................................. 1
14 1581439 Retainer .............................................................................................................. 1
15 d 17652 Fitting .................................................................................................................. 1
16 d 16150 Fitting .................................................................................................................. 1
17 d 165991 Indicator (Restriction) .......................................................................................... 1
18 2067476 Grill ..................................................................................................................... 1

FOOTNOTES:
a → S/N F001V02871F d S/N F001V02901F →
b → S/N F001V03034F e S/N F001V03035F →
c S/N F001V02872F ↔ 10/2010 f 10/2010 →

©2014 HYSTER COMPANY See Service Manual 3-69


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AIR INTAKE SYSTEM (FIGURE 3-31)


AIR FILTER ASSEMBLY — LPG, GASOLINE, AND DIESEL

KEY:
A: LPG
B: GAS
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
d 2055193
4611248 Air Filter ............................................................................................ 1 .. ..
2060843
4611249 Air Filter ............................................................................................. .. 1 ..
a 1501855 Air Filter (FFigure 3-30).................................................................... .. .. 1
b 2105338 Air Filter ............................................................................................. .. .. 1
d 4612945 Air Filter ......................................................................................... .. .. 1
1 374923 Valve ............................................................................................. 1 1 1
2 1559419 Guide (With O-Ring) .................................................................... 1 1 ..
2 1574260 Liner (With O-Ring) ....................................................................... .. .. 1
3 1559418 Filter Element .............................................................................. 1 1 ..
3 1574111 Filter Element ................................................................................ .. .. 1
4 1559420 Cover ............................................................................................ 1 1 ..
4 a 1574131 Cover ............................................................................................. .. .. 1
4 c 1687933 Cover ............................................................................................. .. .. 1
5 141331 Cap ............................................................................................... 1 1 1
6 d 4030497 Connector (Pipe Nipple) ............................................................. 1 .. 1

FOOTNOTES:
a → S/N F001V02871F c S/N F001V02872F →
b S/N F001V02872F ↔ 10/2010 d 10/2010 →

3-70 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AIR INTAKE SYSTEM (FIGURE 3-32)


PRE-CLEANER AND DUCT

ITEM PART NO. DESCRIPTION QTY


1 1501888 Pre-Cleaner ........................................................................................................ 1
2 b 1565201 Air Duct ............................................................................................................... 1
2 c 1677793 Air Duct (Alternate Part) ...................................................................................... 1
3 2071261 Capscrew ............................................................................................................ 2
4 1506738 Washer ............................................................................................................... 2
5 1531558 Insert ................................................................................................................... 2
6 ac 1677833 Screw (Pre-Cleaner Mounting) ........................................................................... 1
a 1704793 End Plug (OHG Leg) ........................................................................................... 1

FOOTNOTES:
a Not Illustrated c S/N F001V03288F →
b → S/N F001V03287F

©2014 HYSTER COMPANY See Service Manual 3-71


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL SYSTEM (FIGURE 3-33)


YANMAR DIESEL

3-72 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL SYSTEM
YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1532532 Fuel Sender Assembly ........................................................................................ 1
2 1501811 Fuel Sender .................................................................................................... 1
3 17650 Fitting .............................................................................................................. 1
4 87446 Drain Valve (Shut-Off) .................................................................................... 2
5 309651 Fitting .............................................................................................................. 2
6 16151 Fitting .............................................................................................................. 1
7 353000 O-Ring ................................................................................................................ 2
8 1527881 Capscrew ............................................................................................................ 2
9 168718 Clamp ................................................................................................................. 6
10 1528893 Quad Ring ........................................................................................................... 1
11 1304950 Fuel Filter ............................................................................................................ 1
11 4617767 Fuel Filter (Alternate Part) .................................................................................. 1
12 2081870 Hose ................................................................................................................... 1
13 1551452 Hose ................................................................................................................... 1
14 2062589 Hose ................................................................................................................... 1
15 a 1579677 Fuel Cap ............................................................................................................. 1
16 a 2021685 Gasket ................................................................................................................ 1
17 b 2081840 Fuel Cap ............................................................................................................. 1
18 b 2021683 Gasket ................................................................................................................ 1
19 1528608 Grommet ............................................................................................................. 1
20 1564392 Pipe (Fill) ............................................................................................................. 1
21 1528314
1593391 Seal ..................................................................................................................... 1
22 1529366 Capscrew ............................................................................................................ 2

FOOTNOTES:
a DS Models Only b Standard Models Only

©2014 HYSTER COMPANY See Service Manual 3-73


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL FILTER (FIGURE 3-34)


YANMAR DIESEL

3-74 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL FILTER
YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599833 Fuel Filter ....................................................................................................... 1
2 1599834 Body (Primer Pump) ................................................................................... 1
3 1599835 Sensor ........................................................................................................ 1
4 1599836 Drain Plug .................................................................................................. 1
5 1599837 O-Ring ........................................................................................................ 1
6 1330033 Fuel Filter (Cartridge 10 micron) ................................................................ 1
7 1599839 Filter ........................................................................................................... 1
8 1599801 Bolt ................................................................................................................. 2
9 1599841 Tube Assy ...................................................................................................... 1
10 1599842 Clamp ............................................................................................................. 2
11 1599843 Clamp ............................................................................................................. 2

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

©2014 HYSTER COMPANY See Service Manual 3-75


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL INJECTION (FIGURE 3-35)


YANMAR DIESEL

3-76 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL INJECTION
YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1536725 Engine Assy-Diesel ............................................................................................. 1
b 1688253 Engine Assy-Diesel ............................................................................................. 1
1 1599914 Injection Pump ................................................................................................ 4
1 1608616 Solenoid (Fuel Shut-Off) ............................................................................ 1
1 1597644 Solenoid Valve (Cold Start) ........................................................................ 1
1 1600093 O-Ring ........................................................................................................ 1
2 1599818 Injector ............................................................................................................ 1
3 1599820 Retainer ...................................................................................................... 1
4 1599819 Nozzle ........................................................................................................ 1
5 1599828 Tube Assy ...................................................................................................... 1
6 1599829 Clamp ......................................................................................................... 2
7 1599832 Nut .................................................................................................................. 4
8 1599831 Gasket ............................................................................................................ 4
9 1599830 Tube Assy (Fuel Return) ................................................................................ 1
10 1599827 Tube Assy (#4) ............................................................................................... 1
11 1599826 Tube Assy (#3) ............................................................................................... 1
12 1599825 Tube Assy (#2) ............................................................................................... 1
13 1599824 Tube Assy (#1) ............................................................................................... 1
14 1599821 Retainer .......................................................................................................... 2
15 1599822 Bolt ............................................................................................................. 1
16 1599823 Retainer .......................................................................................................... 1
17 1599822 Bolt ............................................................................................................. 2
18 1599908 Bolt ................................................................................................................. 2
19 1599907 Bracket ........................................................................................................... 1
20 1599912 Bolt ................................................................................................................. 1
21 1599909 Retainer .......................................................................................................... 1
22 1599911 Bolt ................................................................................................................. 1
23 1599910 Bracket ........................................................................................................... 1
24 1599913 Bolt ................................................................................................................. 1
1599898 Kit-Gasket (2.6L Engine Complete) (Includes Items 8) ...................................... 1

FOOTNOTES:
a → S/N F001V03006F b S/N F001V03007F →

©2014 HYSTER COMPANY See Service Manual 3-77


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

THROTTLE CABLE LINKAGE (FIGURE 3-36)


YANMAR DIESEL

3-78 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

THROTTLE CABLE LINKAGE


YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1609374 Bracket (Throttle Cable) ...................................................................................... 1
2 1538162 Bellcrank ............................................................................................................. 1
3 1538782 Push Rod Assembly ........................................................................................... 1
4 2027949 Ball Joint ......................................................................................................... 2
5 1538490 Push Rod ........................................................................................................ 1
6 2308541 Nut .................................................................................................................. 2
7 2067396 Throttle Cable ..................................................................................................... 1
8 1542500 Bracket ................................................................................................................ 1
9 1399802 Bolt ...................................................................................................................... 1
10 302400 Nut ...................................................................................................................... 1
11 1307884
1514429 Nut ...................................................................................................................... 2
12 126 Pin ....................................................................................................................... 1
13 1517361 Locking Ring Cotter Pin ...................................................................................... 2
14 128263 Pin ....................................................................................................................... 1
15 1480237 Nut ...................................................................................................................... 2
16 1527880 Capscrew ............................................................................................................ 2
17 1527879 Capscrew ............................................................................................................ 4
18 1542082 Bracket ................................................................................................................ 1
19 1530243 Insert ................................................................................................................... 2
20 1562088 Clip ...................................................................................................................... 3
21 1542440 Clamp (Swivel) .................................................................................................... 1
22 1543691 Clamp (Swivel) .................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-79


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

THROTTLE CABLE (FIGURE 3-37)


MECHANICAL THROTTLE — DIESEL (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


1 1609374 Bracket (Throttle Cable) ...................................................................................... 1
2 1538162 Bellcrank ............................................................................................................. 1
3 1538782 Push Rod Assembly ........................................................................................... 1
3 2027949 Ball Joint ......................................................................................................... 2
3 1538490 Push Rod ........................................................................................................ 1
3 2308541 Nut .................................................................................................................. 2
4 2067393 Throttle Cable ..................................................................................................... 1
5 1542500 Bracket (Throttle Cable) ...................................................................................... 1
6 1399802 Bolt ...................................................................................................................... 1
7 302400 Nut ...................................................................................................................... 1
8 1307884
1514429 Nut ...................................................................................................................... 2
9 126 Pin ....................................................................................................................... 1
10 1517361 Locking Ring Cotter Pin ................................................................................... 2
11 128263 Pin ....................................................................................................................... 1
12 1480237 Nut ...................................................................................................................... 2
13 1510113 Capscrew ........................................................................................................... 1
14 1527879 Capscrew ........................................................................................................... 4
15 1542082 Bracket (Throttle Cable RH Frame) .................................................................... 1
16 1530243 Insert .................................................................................................................. 1
17 1562088 Clip ..................................................................................................................... 4
18 1684027
4026774 Cover (Converter Housing) .............................................................................. 1
3-80 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


19 136681 Capscrew ........................................................................................................... 2
20 292681 Lockwasher ....................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 3-81


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

THROTTLE CABLE (FIGURE 3-38)


MECHANICAL THROTTLE — YANMAR DIESEL (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


1 4081415 Bracket Wldmt (Throttle Cable) .......................................................................... 1
2 1538162 Bellcrank ............................................................................................................. 1
3 1538782 Push Rod Assembly ........................................................................................... 1
3 2027949 Ball Joint ......................................................................................................... 2
3 1538490 Push Rod ........................................................................................................ 1
3 2308541 Nut .................................................................................................................. 2
4 4629574 Throttle Cable ..................................................................................................... 1
5 1542500 Bracket (Throttle Cable) ...................................................................................... 1
6 1399802 Bolt ...................................................................................................................... 1
7 302400 Nut ...................................................................................................................... 1
8 1307884
1514429 Nut ...................................................................................................................... 2
9 126 Pin ....................................................................................................................... 1
10 1517361 Locking Ring Cotter Pin ...................................................................................... 2
11 128263 Pin ....................................................................................................................... 1
12 1480237 Nut ...................................................................................................................... 2
13 1527879 Capscrew ............................................................................................................ 4
14 1562088 Clip ...................................................................................................................... 3
15 1644398 Clamp (Swivel) .................................................................................................... 1
16 1542440 Clamp (Swivel) .................................................................................................... 1

3-82 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 3-83


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC THROTTLE LINKAGE (FIGURE 3-39)


YANMAR DIESEL (→ S/N F001V03643H)

3-84 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC THROTTLE LINKAGE


YANMAR DIESEL (→ S/N F001V03643H)

ITEM PART NO. DESCRIPTION QTY


1 1547550 Bracket (Actuator) ............................................................................................... 1
2 1527880 Capscrew ............................................................................................................ 7
3 1382472
1502543 Nut (Flange) ........................................................................................................ 4
4 293774 Capscrew ............................................................................................................ 2
5 1542772 Actuator (Pull) ..................................................................................................... 1
6 1344124 Fastener .............................................................................................................. 1
7 1500912 Clip ...................................................................................................................... 1
8 a 1542773 Linkage ............................................................................................................... 1
8 b 1690182 Linkage ............................................................................................................... 1
9 296378 Washer ............................................................................................................... 2
10 1553897 Capscrew ............................................................................................................ 2
11 2080376 Sensor (Hall Throttle Postion) ............................................................................. 1
12 1616491 Bracket ................................................................................................................ 1
13 2078335 Rotor ................................................................................................................... 1
14 1527877 Capscrew ............................................................................................................ 1
15 313805 Nut ...................................................................................................................... 1
16 296158 Capscrew ............................................................................................................ 2
17 293779 Lockwasher ......................................................................................................... 2

FOOTNOTES:
a → S/N F001V03341G b S/N F001V03342G →

©2014 HYSTER COMPANY See Service Manual 3-85


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC THROTTLE LINKAGE (FIGURE 3-40)


YANMAR DIESEL (S/N F001V04644H →)

3-86 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC THROTTLE LINKAGE


YANMAR DIESEL (S/N F001V04644H →)

ITEM PART NO. DESCRIPTION QTY


1 1709997 Bracket ................................................................................................................ 1
2 1527880 Capscrew ............................................................................................................ 7
3 1553897 Capscrew ............................................................................................................ 2
4 296378 Washer ............................................................................................................... 2
5 292679 Washer ............................................................................................................... 2
6 292668 Nut ...................................................................................................................... 2
7 2080376 Sensor (Hall Throttle Postion) ............................................................................. 1
8 1616491 Bracket ................................................................................................................ 1
9 2078335 Rotor ................................................................................................................... 1
10 287816 Capscrew ............................................................................................................ 2
11 1512440
302399 Nut ...................................................................................................................... 2
12 293762 Capscrew ............................................................................................................ 2
13 1695108 Linkage ............................................................................................................... 1
14 2107187 Actuator .............................................................................................................. 1
15 1382472
1502543 Nut (Flange) ........................................................................................................ 4
16 1500912 Clip ...................................................................................................................... 1
16 1344124 Fastener .............................................................................................................. 1
17 1529366 Capscrew ............................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 3-87


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

THROTTLE LINKAGE (FIGURE 3-41)


GASOLINE

3-88 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

THROTTLE LINKAGE
GASOLINE

ITEM PART NO. DESCRIPTION QTY


1 1564752 Capscrew ............................................................................................................ 2
2 296378 Washer ............................................................................................................... 2
3 2063842 Sensor (Hall Throttle Position) ............................................................................ 1
4 ab 1527879 Capscrew ............................................................................................................ 5
5 251099 Loctite ................................................................................................................. AR
6 c 1556962 Shaft ................................................................................................................... 1
6 e 1521005 Shaft ................................................................................................................... 1
6 f 1654754 Shaft ................................................................................................................... 1
7 1530971 E-Ring ................................................................................................................. 1
8 d 1538488 Throttle Plate ...................................................................................................... 1
8 f 1654411 Throttle Plate ...................................................................................................... 1
8 1524267 Bushing .......................................................................................................... 1
9 1582303 Spring (Inner) ...................................................................................................... 1
10 1582302 Spring (Outer) ..................................................................................................... 1
11 1307884
1514429 Nut ...................................................................................................................... 2
12 2071181 Pedal (Standard) ................................................................................................. 1
13 329069 Nut ...................................................................................................................... 1
14 1530311 Screw (Stop) ....................................................................................................... 1
15 320156 Washer ............................................................................................................... 2
16 302443 Roll Pin ............................................................................................................... 1
17 1538782 Push Rod Assembly ........................................................................................... 1
17 1538490 Push Rod ........................................................................................................ 1
17 2308541 Nut .................................................................................................................. 2
17 2027949 Ball Joint ......................................................................................................... 2
18 1399802 Bolt ...................................................................................................................... 1
19 a 1538162 Bellcrank ............................................................................................................. 1
19 b 1565551 Bellcrank ............................................................................................................. 1
20 1527880 Capscrew ............................................................................................................ 2
21 1480237 Nut ...................................................................................................................... 2
22 302400 Nut ...................................................................................................................... 1
23 a 1609374 Bracket (Throttle Cable) ...................................................................................... 1
23 b 1609376 Bracket (Throttle Cable) ...................................................................................... 1
24 1517361 Locking Ring Cotter Pin ...................................................................................... 1
25 126 Pin ....................................................................................................................... 1
26 1562088 Clip ...................................................................................................................... 4
27 1542082 Bracket (RH Frame) ............................................................................................ 1
28 1530243 Insert ................................................................................................................... 2
29 b 1565552 Bellcrank ............................................................................................................. 1
30 b 1593334 Nut ...................................................................................................................... 1
31 b 302051 Screw .................................................................................................................. 1
32 1543691 Clamp (Swivel) .................................................................................................... 1
33 1542440 Clamp (Swivel) .................................................................................................... 1
34 1569544 Bracket (Engine) ................................................................................................. 1
35 2067391 Throttle Cable ..................................................................................................... 1
36 1608412 Monotrol Pedal Assembly (FFigure 3-45).......................................................... 1
37 302437 Roll Pin (Monotrol Pedal) .................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-89


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a With Basic Power Shift Transmission d → S/N F001V02218E
b With Electronic Control Transmission e S/N F001V01535C ↔ S/N F001V02219E
c → S/N F001V01534C f S/N F001V02219E →

3-90 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

THROTTLE LINKAGE (FIGURE 3-42)


LPG

ITEM PART NO. DESCRIPTION QTY


1 1527879 Capscrew ............................................................................................................ 2
2 1307884
1514429 Nut ...................................................................................................................... 2
3 320156 Washer ............................................................................................................... 2
4 1538782 Push Rod Assembly ........................................................................................... 1
4 1538490 Push Rod ........................................................................................................ 1
4 2308541 Nut .................................................................................................................. 2
4 2027949 Ball Joint ......................................................................................................... 2
5 1399802 Bolt ...................................................................................................................... 1
6 1538162 Bellcrank ............................................................................................................. 1
7 1527879 Capscrew ............................................................................................................ 2
8 1480237 Nut ...................................................................................................................... 2
9 302400 Nut ...................................................................................................................... 1
10 1609374 Bracket (Throttle Cable) ...................................................................................... 1
11 1517361 Locking Ring Cotter Pin ...................................................................................... 1
12 126 Pin ....................................................................................................................... 1
13 1562088 Clip ...................................................................................................................... 5
14 1542082 Bracket ................................................................................................................ 1
15 1530243 Insert ................................................................................................................... 2
16 2067392 Throttle Cable ..................................................................................................... 1
17 1535136 Bracket (Throttle Cable) (Engine Side) ............................................................... 1
18 1542555 Bracket (Frame) .................................................................................................. 1
19 1527879 Capscrew ............................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 3-91


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 3-43)


STANDARD PEDAL

3-92 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


STANDARD PEDAL

ITEM PART NO. DESCRIPTION QTY


1 2071181 Pedal (Standard) ............................................................................................... 1
2 302443 Roll Pin .............................................................................................................. 1
3 b 1538488 Throttle Plate ...................................................................................................... 1
3 d 1654411 Throttle Plate ...................................................................................................... 1
3 f 4051924 Base Assembly (Throttle) ................................................................................ 1
3 4615964 Molding .......................................................................................................... 1
4 1524267 Bushing ......................................................................................................... 1
5 a 1556962 Shaft ................................................................................................................... 1
5 c 1521005 Shaft ................................................................................................................... 1
5 e 1654754 Shaft ................................................................................................................... 1
6 1530971 E-Ring ................................................................................................................ 1
7 1654156 Shim ................................................................................................................... AR
8 1527879 Capscrew ........................................................................................................... 3
9 1530311 Screw (Stop) ...................................................................................................... 1
10 329069 Nut ...................................................................................................................... 1
11 251099 Loctite ................................................................................................................. AR
12 2063842 Sensor (Hall Throttle Position) ........................................................................ 1
13 296378 Washer ............................................................................................................... 2
14 1564752 Capscrew ........................................................................................................... 2
15 1582301 Spring (Inner) .................................................................................................... 1
16 1582300 Spring (Outer) ................................................................................................... 1

FOOTNOTES:
a → S/N F001V01534C d S/N F001V02219E ↔ S/N F001V04303K
b → S/N F001V02218E e S/N F001V02219E →
c S/N F001V01535C ↔ S/N F001V02218E f S/N F001V04304K →

©2014 HYSTER COMPANY See Service Manual 3-93


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

THROTTLE PEDAL AND ATTACHING PARTS (FIGURE 3-44)


MONOTROL PEDAL (LPG) (→ S/N F001V04303K)

3-94 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

THROTTLE PEDAL AND ATTACHING PARTS


MONOTROL PEDAL (LPG) (→ S/N F001V04303K)

ITEM PART NO. DESCRIPTION QTY


1 b 1538488 Throttle Plate ...................................................................................................... 1
1 1524267 Bushing .......................................................................................................... 1
1 d 1654411 Throttle Plate ...................................................................................................... 1
2 a 1556962 Shaft ................................................................................................................... 1
2 c 1521005 Shaft ................................................................................................................... 1
2 d 1654754 Shaft ................................................................................................................... 1
3 1530971 E-Ring ................................................................................................................. 1
4 1527879 Capscrew ............................................................................................................ 3
5 1530311 Screw (Stop) ....................................................................................................... 1
6 329069 Nut ...................................................................................................................... 1
7 1608412 Monotrol Pedal Assembly (FFigure 3-45).......................................................... 1
8 302437 Roll Pin ............................................................................................................... 1
9 1654156 Shim .................................................................................................................... AR
10 1564752 Capscrew ............................................................................................................ 2
11 2063842 Sensor (Hall Throttle Position) ............................................................................ 1
12 296378 Washer ............................................................................................................... 2
13 1582301 Spring (Inner) ...................................................................................................... 1
14 1582300 Spring (Outer) ..................................................................................................... 1

FOOTNOTES:
a → S/N F001V01535C c S/N F001V01535C ↔ S/N F001V02218E
b → S/N F001V02218E d S/N F001V02219E →

©2014 HYSTER COMPANY See Service Manual 3-95


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MONOTROL PEDAL ASSEMBLY (FIGURE 3-45)


(→ S/N F001V04303K)

3-96 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MONOTROL PEDAL ASSEMBLY


(→ S/N F001V04303K)

ITEM PART NO. DESCRIPTION QTY


1608412 Monotrol Pedal Assembly ................................................................................... 1
1 2074702 Pedal .............................................................................................................. 1
2 220428 Screw ............................................................................................................. 4
3 2072782
4634485 Wire Harness .................................................................................................. 1
4 1330416 Connector ................................................................................................... 1
5 1489655 Connector (4 Way) ..................................................................................... 1
6 1531312 Terminal ..................................................................................................... 4
7 ..... Switch ......................................................................................................... 1
8 ..... Switch ......................................................................................................... 1
9 1582464 Fastener ......................................................................................................... 1
10 362036 Washer ........................................................................................................... 2
11 15931 Lockwasher .................................................................................................... 4
12 1340470 Pad ................................................................................................................. 1
13 325699 Spring ............................................................................................................. 2
14 16708 Screw ............................................................................................................. 4
15 1500912 Clip ................................................................................................................. 1
16 16865 Nut .................................................................................................................. 4
17 53162 Lockwasher .................................................................................................... 4

©2014 HYSTER COMPANY See Service Manual 3-97


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 3-46)


MONOTROL (S/N F001V04304K →)

3-98 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


MONOTROL (S/N F001V04304K →)

ITEM PART NO. DESCRIPTION QTY


4051938 Pedal Assy (Monotrol) ........................................................................................ 1
1 2074702 Pedal .............................................................................................................. 1
2 1340470 Pad ................................................................................................................. 1
3 2072782
4634485 Wire Harness .................................................................................................. 1
4 ..... Connector Assembly (To Cowl Harness) ................................................... 1
4 1489655 Connector (4 Way) ................................................................................. 1
4 1330416 Connector .............................................................................................. 1
4 1531312 Terminal ................................................................................................. 4
5 ..... Switch (Reverse) ........................................................................................ 1
6 ..... Switch (Forward) ........................................................................................ 1
7 220428 Screw ............................................................................................................. 4
8 53162 Lockwasher .................................................................................................... 4
9 16865 Nut .................................................................................................................. 4
10 325699 Spring ............................................................................................................. 2
11 4040523 Washer (Bonded) ........................................................................................... 2
12 15931 Lockwasher .................................................................................................... 2
13 16708 Screw ............................................................................................................. 2
14 1500912 Clip ................................................................................................................. 1
15 1582464 Fastener ......................................................................................................... 1
16 360387 Loctite ............................................................................................................. AR
17 302437 Roll Pin ............................................................................................................... 1
18 4031769 Isolator (Throttle Pedal) ...................................................................................... 1
19 2063842 Sensor (Hall Throttle Position) (To Cowl Harness) ............................................. 1
20 296378 Washer ............................................................................................................... 2
21 1564752 Capscrew ............................................................................................................ 2
22 4051924 Base Assembly (Throttle) ................................................................................... 1
22 4615964 Molding ........................................................................................................... 1
23 1524267 Bushing .......................................................................................................... 1
24 1654754 Shaft ................................................................................................................... 1
25 1530971 E-Ring ................................................................................................................. 1
26 1654156 Shim .................................................................................................................... AR
27 1527879 Capscrew ............................................................................................................ 3
28 1530311 Screw (Stop) ....................................................................................................... 1
29 329069 Nut ...................................................................................................................... 1
30 251099 Loctite ................................................................................................................. AR
31 1582301 Spring (Inner) ...................................................................................................... 1
32 1582300 Spring (Outer) ..................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 3-99


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

3-100 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

4 ELECTRICAL SYSTEM
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


YANMAR DIESEL ....................................................................................................................................... 4-77
COWL ELECTRICAL
ELECTRO-HYDRAULICS ........................................................................................................................... 4-36
MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM ......................................................... 4-38
DISTRIBUTOR
MAZDA 2.0L - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .................. 4-76
ELECTRICAL SYSTEM
RH CHASSIS .............................................................................................................................................. 4-4
RH CHASSIS - WITH SEAT BELT SEQUENCE MODULE ........................................................................ 4-8
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 ......................................... 4-56
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ............................................................. 4-62
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................ 4-52
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ..................................... 4-54
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ......................................................... 4-58
ENGINE CONTROL MODULE
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 4-44
MAZDA 2.0L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ................. 4-45
ENGINE ELECTRICAL COMPONENTS
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT
ENGINES (→ S/N F001V02238E) ............................................................................................................. 4-14
MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)
.................................................................................................................................................................... 4-18
ENGINE ELECTRICAL SYSTEM
MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)
.................................................................................................................................................................... 4-24
MAZDA 2.0L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT
ENGINES (S/N F001V02239E →) ............................................................................................................. 4-28
MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ......... 4-20
YANMAR DIESEL ....................................................................................................................................... 4-48
ENGINE SAFETY ELECTRICAL
MAZDA 2.0L ................................................................................................................................................ 4-32
FUEL SYSTEM SENSORS
MAZDA 2.0L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ................. 4-47
FUEL, SYSTEM SENSORS
MAZDA 2.0L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...... 4-46
IMPACT SENSOR ........................................................................................................................................... 4-10
INSTRUMENT CLUSTER ............................................................................................................................... 4-51
LOAD WEIGH ELECTRICAL .......................................................................................................................... 4-74
MAST ELECTRICAL
TILT SENSOR ............................................................................................................................................. 4-72
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION (S/N F001V03522H →) .............................................................. 4-64
WITH ARMREST - FOUR FUNCTION (S/N F001V03522H →) ................................................................ 4-66
POWER DISTRIBUTION MODULE
→ S/N F001V02055D ................................................................................................................................. 4-40
S/N F001V02056D → ................................................................................................................................. 4-42
REMOTE KEY SWITCH .................................................................................................................................. 4-12
©2014 HYSTER COMPANY See Service Manual 4-1
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

TRANSMISSION ELECTRICAL SYSTEM ...................................................................................................... 4-70


WIRE HARNESS
ALTERNATOR ............................................................................................................................................ 4-232
COWL WITH FORWARD/REVERSE - MANUAL WITH OPERATOR PRESENCE (→ S/N F001V03571H)
.................................................................................................................................................................... 4-222
COWL WITH FORWARD/REVERSE LEVER (→ S/N F001V03571H) ...................................................... 4-214
COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT (S/N F001V03572H →)
.................................................................................................................................................................... 4-218
COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP
SOLENOID (S/N F001V03572H →) ........................................................................................................... 4-226
COWL WITH MONOTROL PEDAL (→ S/N F001V03572H) ...................................................................... 4-198
COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT (S/N F001V03572H →) ................... 4-202
COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID (→ S/N F001V03571H) .... 4-206
COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →) .... 4-210
ELECTRONIC CONTROL VALVE - 3 FUNCTION ..................................................................................... 4-234
ELECTRONIC CONTROL VALVE - 4 FUNCTION ..................................................................................... 4-236
GASOLINE ENGINE - MAZDA 2.0L (→ S/N F001V02037D) .................................................................... 4-160
GASOLINE ENGINE - MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E) ..................................... 4-164
LIGHTS (→ S/N F001V02042D) ................................................................................................................ 4-244
LIGHTS (S/N F001V02043D →) ................................................................................................................ 4-246
LIGHTS (6/2007 →) ................................................................................................................................... 4-248
LPG ENGINE - MAZDA 2.0L (→ S/N F001V02037D) ............................................................................... 4-174
LPG ENGINE - MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E) ................................................ 4-176
RH CHASSIS - MAZDA 2.0L (→ 2/2006) ................................................................................................... 4-78
RH CHASSIS - MAZDA LPG 2.0L (→ S/N F001V02037D) ....................................................................... 4-82
RH CHASSIS - MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E) ................................................ 4-88
RH CHASSIS - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ S/N F001V03139F)
.................................................................................................................................................................... 4-94
RH CHASSIS - MAZDA, WITH ANTI-STALL (S/N F001V03140F →) ....................................................... 4-100
RH CHASSIS - MAZDA (S/N F001V03622H →) ....................................................................................... 4-106
RH CHASSIS - MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) ............................... 4-112
RH CHASSIS - MAZDA-WITH SEAT BELT SEQUENCE MODULE .......................................................... 4-118
RH CHASSIS - YANMAR DIESEL (→ 2/2006) .......................................................................................... 4-124
RH CHASSIS - YANMAR DIESEL (→ S/N F001V02036D) ....................................................................... 4-128
RH CHASSIS - YANMAR DIESEL (S/N F001V02037D →) ....................................................................... 4-134
RH CHASSIS - YANMAR DIESEL (S/N F001V03622H →) ....................................................................... 4-140
RH CHASSIS - YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) ............................ 4-146
RH CHASSIS - YANMAR-WITH SEAT BELT SEQUENCE MODULE ....................................................... 4-152
SEALED ALTERNATOR - MAZDA 2.0L (S/N F001V02239E →) .............................................................. 4-230
SEAT JUMPER (S/N F001V03522H →) .................................................................................................... 4-158
TRANSMISSION - SINGLE SPEED (→ S/N F001V02037D) .................................................................... 4-238
TRANSMISSION - SINGLE SPEED (S/N F001V02038D ↔ 9/2009) ........................................................ 4-240
TRANSMISSION - SINGLE SPEED (10/2009 →) ..................................................................................... 4-242
YANMAR DIESEL (→ S/N F001V02037D) ................................................................................................ 4-190
YANMAR DIESEL (S/N F001V02038D →) ................................................................................................ 4-194
WIRE HARNESS (ENGINE)
MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →) ........... 4-178
MAZDA 2.0L AND 2.2L LPG - 2010 SERIES .............................................................................................. 4-184
MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ............... 4-168
4-2 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................ 4-68

©2014 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRICAL SYSTEM (FIGURE 4-1)


RH CHASSIS

4-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRICAL SYSTEM
RH CHASSIS

ITEM PART NO. DESCRIPTION QTY


1 1582464 Fastener .............................................................................................................. 6
2 1582442 Clip ...................................................................................................................... 1
3 d 1585436 Bracket ................................................................................................................ 1
3 i 1617080 Bracket (Hood Switch) ........................................................................................ 1
4 1529366 Capscrew ............................................................................................................ 1
5 f 1616981 Battery Tray ........................................................................................................ 1
5 l 1644560 Battery Tray ........................................................................................................ 1
6 1402883 Fuse Puller .......................................................................................................... 1
7 1534417 Capscrew ............................................................................................................ 4
8 1382472
1502543 Nut (Flange) ........................................................................................................ 1
9 e 2063093 Fuse Box (FFigure 4-13)................................................................................... 1
9 j 2090613 Fuse Box (FFigure 4-14)................................................................................... 1
9 1559928 Seal ..................................................................................................................... 1
10 1500912 Clip ...................................................................................................................... 6
11 1593331 Connector (Mazda Only) ..................................................................................... 1
12 c 1527264 Horn .................................................................................................................... 1
12 h 1618978
4043562
4077726 Horn (Electronic) ................................................................................................. 1
13 1527880 Capscrew ............................................................................................................ 3
14 1480237 Nut ...................................................................................................................... 4
15 d 2075026 Wire Harness (Chassis) (Mazda 2.0L) (FFigure 4-35)...................................... 1
15 i 2085948 Wire Harness (Chassis) (Mazda 2.0L) (FFigure 4-36)...................................... 1
15 m 4604167 Wire Harness (Chassis) (Mazda 2.0L) (FFigure 4-39)...................................... 1
15 d 2074736 Wire Harness (Chassis) (Yanmar 2.6L Diesel) (FFigure 4-43).......................... 1
15 i 2085950 Wire Harness (Chassis) (Yanmar 2.6L Diesel) (FFigure 4-44).......................... 1
15 m 4605218 Wire Harness (Chassis) (Yanmar 2.6L Diesel) (FFigure 4-45).......................... 1
16 1383331 Start Battery Wet (LPG) ...................................................................................... 1
16 1643936 Start Battery Wet (Diesel) ................................................................................... 1
17 2065745 Link (Battery Hold Down) .................................................................................... 1
18 1382472
1502543 Nut (Flange) ........................................................................................................ 1
19 1540805 Cap ..................................................................................................................... 1
20 b 1585529 Link (Battery Hold Down) .................................................................................... 1
20 g 1638706 Link (Battery Hold Down) .................................................................................... 1
20 k 1641368 Link (Battery Hold Down) .................................................................................... 1
21 1527879 Capscrew ............................................................................................................ 1
22 296380 Washer ............................................................................................................... 1
a 4601500 Wire Harness (Seat Adapter) (FFigure 4-48).................................................... 1
a 4616988 Wire Harness (Jumper) (Electronic Horn) ........................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a Not Illustrated
b → 8/2006
c → S/N F001V02021D
d → S/N F001V02037D
e → S/N F001V02055D
f → S/N F001V02163D
g 8/2006 ↔ S/N F001V02162D
h S/N F001V02022D →
i S/N F001V02038D →
j S/N F001V02056D →
k S/N F001V02163D →
l S/N F001V02164D →
m S/N F001V03622H →

4-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRICAL SYSTEM (FIGURE 4-2)


RH CHASSIS — WITH SEAT BELT SEQUENCE MODULE

4-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRICAL SYSTEM
RH CHASSIS – WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


1 1582464 Fastener ............................................................................................................. 6
2 1500912 Clip ..................................................................................................................... 4
3 1617080 Bracket (Hood Switch) ..................................................................................... 1
4 1529366 Capscrew ........................................................................................................... 1
5 2090661 Battery Tray (Plastic) ........................................................................................ 1
6 1402883 Fuse Puller ........................................................................................................ 1
7 1534417 Capscrew ........................................................................................................... 3
8 1382472
1502543 Nut (Flange) ....................................................................................................... 2
9 2090613 Fuse Box (FFigure 4-14).................................................................................. 1
10 1480237 Nut ...................................................................................................................... 4
11 1527879 Capscrew ........................................................................................................... 1
12 1618978
4043562
4077726 Horn (Electronic) ............................................................................................... 1
13 1527880 Capscrew ........................................................................................................... 3
14 4635227 Wire Harness (RH Chassis) (LPG) (FFigure 4-41)............................................ 1
14 4635234 Wire Harness (RH Chassis) (Diesel) (FFigure 4-47)......................................... 1
15 296380 Washer ............................................................................................................... 1
16 1383331 Start Battery Wet (LPG) ...................................................................................... 1
16 1643935 Start Battery Wet (LPG) (Optional) .................................................................. 1
16 1643936 Start Battery Wet (Diesel) ................................................................................... 1
17 2065745 Link (Battery Hold Down) ................................................................................. 1
18 1382472
1502543 Nut (Flange) ....................................................................................................... 1
19 1540805 Cap ..................................................................................................................... 1
20 1641368 Link (Battery Hold Down) ................................................................................. 1
21 1537551 Nut (Clip) ............................................................................................................ 2
22 4634955 Control Module (Seat Belt Sequence) ................................................................ 1
23 4102512 Bracket ................................................................................................................ 1
24 1672692 Screw .................................................................................................................. 2
a 4601500 Wire Harness (Seat Adapter) (FFigure 4-48).................................................... 1
a 4616988 Wire Harness (Jumper) (Electronic Horn) ........................................................... 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

IMPACT SENSOR (FIGURE 4-3)

4-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 1535166 Bracket ................................................................................................................ 1
2 1500912 Clip ...................................................................................................................... 2
3 1582464 Fastener .............................................................................................................. 2
3 2100710 Fastener (Alternate Part) .................................................................................... 1
4 2079281 Wire Harness (Impact Sensor) ........................................................................... 1
5 1489655 Connector (4 Way) ......................................................................................... 1
6 1330416 Connector ....................................................................................................... 1
7 1330437 Terminal (Pin) ................................................................................................. 4
8 1489656 Connector (4-Way) ......................................................................................... 2
9 1489657 Connector ....................................................................................................... 2
10 1330438 Terminal (Socket) ........................................................................................... 8
11 1561759 Clamp (Swivel) .................................................................................................... 2
12 1542439 Clamp (Swivel) .................................................................................................... 2
13 1502055 Clamp (Swivel) .................................................................................................... 1
14 1527879 Capscrew ............................................................................................................ 2
14 287851 Capscrew (Alternate Part) .................................................................................. 2
14 320157 Washer (Alternate Part) ...................................................................................... 2
15 2079843 Sensor (Impact) .................................................................................................. 1
16 1489655 Connector (4 Way) ......................................................................................... 1
17 1330416 Connector ....................................................................................................... 1
18 1330433 Terminal ......................................................................................................... 4
19 1502053 Clamp (Swivel) .................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

REMOTE KEY SWITCH (FIGURE 4-4)

ITEM PART NO. DESCRIPTION QTY


1 1582337 Bracket ............................................................................................................... 1
2 1500912 Clip ..................................................................................................................... 1
3 1582464 Fastener ............................................................................................................. 1
4 a 2074320 Wire Harness (Remote Keyswitch) ..................................................................... 1
4 b 2058110 Wire Harness (Remote Keyswitch) ................................................................. 1
4 1493465 Connector (2 Pin) ......................................................................................... 1
4 1330414 Connector (Secondary Lock) ...................................................................... 1
4 1330437 Terminal (Pin) ............................................................................................... 2
4 1521309 Connector Body ........................................................................................... 2
5 190380 Boot .................................................................................................................... 1
6 a 254007 Ignition Switch (Key) ........................................................................................... 1
6 b 2058111 Ignition Switch .................................................................................................. 1
6 262798 Key Set .......................................................................................................... 1

FOOTNOTES:
a → S/N F001V02396E b S/N F001V02397E →

4-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL COMPONENTS (FIGURE 4-5)


MAZDA 2.0L AND 2.2L, GASOLINE AND LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

4-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE ELECTRICAL COMPONENTS


MAZDA 2.0L AND 2.2L, GASOLINE AND LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES
(→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Engine Control Unit (2.0L) .................................................................................. 1
2 2045023 Screw ............................................................................................................. 3
3 1362011 Bolt ................................................................................................................. 5
4 a 1554006 Electronic Control Module (2.0L) .................................................................... 1
5 1613449 Cover .............................................................................................................. 1
6 1573937 Wire Harness (Engine Control Unit) ............................................................... 1
7 1573938 Box (Engine Control Unit) ............................................................................... 1
8 1585840 Screw ............................................................................................................. 2
9 1450928 Alternator ............................................................................................................ 1
9 1361861 Pulley .............................................................................................................. 1
10 1361890 Nut ...................................................................................................................... 1
11 1361891 Bolt ...................................................................................................................... 3
12 1361846 Bracket ................................................................................................................ 1
13 1361888 Bolt ...................................................................................................................... 1
14 1368844 Bolt ...................................................................................................................... 1
15 1362113 Kit-Ignition Cable ................................................................................................ 1
15 1361840 Cable (Spark Plug) ......................................................................................... 1
15 1361841 Cable (Spark Plug) ......................................................................................... 1
15 1361842 Cable (Spark Plug) ......................................................................................... 1
15 1361843 Cable (Spark Plug) ......................................................................................... 1
16 1361837 Spark Plug .......................................................................................................... 4
17 1361838 Support ............................................................................................................... 1
18 1553984 Ignition Cable ...................................................................................................... 1
19 1368841 V-Belt .................................................................................................................. 1
20 1361845 Strap ................................................................................................................... 1
21 1361881 Bolt ...................................................................................................................... 1
22 326898 Bolt ...................................................................................................................... 1
23 1553996 Bracket ................................................................................................................ 1
24 1553997 Setscrew ............................................................................................................. 1
25 1527571 Ignition Coil ......................................................................................................... 1
26 1545443 Condenser .......................................................................................................... 1
27 1545444 Igniter .................................................................................................................. 1
28 1548352 Sensor (Boost, M.A.P.) ....................................................................................... 1
29 1582324 Screw .................................................................................................................. 2
30 1495413 Hose ................................................................................................................... 1
31 1361895 Bolt ...................................................................................................................... 1
32 1554030 Distributor (FFigure 4-32).................................................................................. 1
33 1553985 O-Ring ................................................................................................................ 1
34 c 1361867 Temperature Sender ........................................................................................... 1
35 2026608 Pressure Switch (Oil) .......................................................................................... 1
36 b 1368743 Seal ..................................................................................................................... 1
37 1539962 Sensor (Air Temperature) ................................................................................... 1
38 1368886 Washer ............................................................................................................... 1
39 1556342 Sensor (Oxygen) ................................................................................................. 1
40 1534424 Starter ................................................................................................................. 1
1554003 Sensor (Coolant) (Not Illustrated) ....................................................................... 1
1499666 Temperature Sender (Heat) (Not Illustrated) ...................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a Gasoline c Not Used On This Application
b LPG

4-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL COMPONENTS (FIGURE 4-6)


MAZDA 2.0L, GASOLINE AND LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

4-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE ELECTRICAL COMPONENTS


MAZDA 2.0L, GASOLINE AND LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1654049 Plug ..................................................................................................................... 1
2 326850 O-Ring ................................................................................................................ 1
3 1652471 Camshaft Position Sensor ............................................................................... 1
4 1361895 Bolt ..................................................................................................................... 1
5 1361898 Bolt ..................................................................................................................... 1
6 1652473 Condenser ......................................................................................................... 1
7 1361837 Spark Plug ......................................................................................................... 4
8 1652467 Ignition Cable .................................................................................................... 1
9 1652468 Ignition Cable .................................................................................................... 1
10 1652469 Ignition Cable .................................................................................................... 1
11 1652470 Ignition Cable .................................................................................................... 1
12 1652462 Support (Spark Plug Wires) ............................................................................. 1
13 1652461 Support (Spark Plug Wires) ............................................................................. 2
14 2066629 Nut ...................................................................................................................... 1
15 1652458 Ignition Coil ....................................................................................................... 4
16 1652457 Bolt ..................................................................................................................... 2
17 1652459 Bracket (Ignition Coil) ...................................................................................... 1
18 1361890 Nut ...................................................................................................................... 1
19 1368841 V-Belt (2.0L 2400 RPM) ..................................................................................... 1
20 1361891 Bolt ..................................................................................................................... 3
21 1361846 Bracket ............................................................................................................... 1
22 1361888 Bolt ..................................................................................................................... 1
23 1368844 Bolt ..................................................................................................................... 1
24 1361881 Bolt ..................................................................................................................... 1
25 326898 Bolt ..................................................................................................................... 1
26 1361845 Strap ................................................................................................................... 1
27 1534424 Starter ................................................................................................................ 1
28 1450928 Alternator (G And LP) ......................................................................................... 1
28 1361861 Pulley ............................................................................................................. 1
28 1394001 Alternator (Sealed) (GS And LPS) ...................................................................... 1
2026608 Pressure Switch (Oil) (Not Illustrated) ................................................................ 1
1652460 Kit-Ignition Cable (Includes Items 8-13) .............................................................. 1

©2014 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL SYSTEM (FIGURE 4-7)


MAZDA 2.0L, LPG — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

4-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1542439 Clamp (Swivel) .................................................................................................... 1
2 1502061 Clamp ................................................................................................................. 1
3 1534417 Capscrew ............................................................................................................ 5
4 2069225 Battery Cable (Negative) .................................................................................... 1
4 148789 Terminal ......................................................................................................... 1
4 1564044 E-Ring ............................................................................................................ 1
4 806426 E-Ring ............................................................................................................ 1
5 1527879 Capscrew ............................................................................................................ 3
6 a 2065855 Wire Harness (LPG Mazda Engine) (FFigure 4-52).......................................... 1
6 b 2087189 Wire Harness (LPG Mazda Engine) (FFigure 4-53).......................................... 1
7 1480237 Nut ...................................................................................................................... 4
8 1560121 Bracket ................................................................................................................ 1
9 2061383 Battery Cable (Positive) ...................................................................................... 1
9 2107181 Battery Cable (Positive) (Alternate Part) ............................................................. 1
9 148792 Terminal ......................................................................................................... 1
9 16079 Terminal ......................................................................................................... 1
9 806426 E-Ring ............................................................................................................ 1
9 1536304 Boot ................................................................................................................ 1
9 1560091 Boot ................................................................................................................ 1
10 a 1539085 Locknut (Not Illustrated) ...................................................................................... 1
10 b 1582464 Fastener .............................................................................................................. 2
11 a 1539086 Lockwasher (Not Illustrated) ............................................................................... 1
11 b 1500912 Clip ...................................................................................................................... 1
12 1529366 Capscrew ............................................................................................................ 1
13 296380 Washer ............................................................................................................... 1
14 1556623 Bolt ...................................................................................................................... 1
15 1556342 Sensor (Oxygen) ................................................................................................. 1
16 1382472
1502543 Nut (Flange) ........................................................................................................ 1
17 1529366 Capscrew ............................................................................................................ 1
18 1527879 Capscrew ............................................................................................................ 3
19 296150 Capscrew ............................................................................................................ 2
20 1549398 Nut ...................................................................................................................... 2
21 2068062 Engine Control Module ....................................................................................... 1
22 1307884
1514429 Nut ...................................................................................................................... 1
24 1556838 Plate .................................................................................................................... 1
25 1527571 Ignition Coil ......................................................................................................... 1
26 1545444 Igniter .................................................................................................................. 1
27 1545443 Condenser .......................................................................................................... 1
28 367224 Adapter ............................................................................................................... 1
29 325182 Nut ...................................................................................................................... 9
30 1581577 Capscrew ............................................................................................................ 4
31 1581526 Bracket (Engine Control) .................................................................................... 1
32 1566654 Pressure Transducer Sensor (Oil Pressure) ....................................................... 1
33 1501970 Pressure Switch (Low Fuel) ................................................................................ 1
33 1515654 Temperature Sensor ........................................................................................... 1
34 141259 Fitting .................................................................................................................. 1
35 1529257 Sensor (Air Flow Restriction) .............................................................................. 1
36 b 1531480 Clip ...................................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL SYSTEM


MAZDA 2.0L, LPG – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


37 1527876 Capscrew ............................................................................................................ 4
38 320156 Washer ............................................................................................................... 4

FOOTNOTES:
a → 8/2006 b 8/2006 →

4-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL SYSTEM (FIGURE 4-8)


MAZDA 2.0L, GASOLINE — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

4-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


MAZDA 2.0L, GASOLINE – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1 1542403 Bracket ................................................................................................................ 1
2 1568144 Pressure Transducer (Oil Pressure) ................................................................... 1
3 b 2065856 Wire Harness (FFigure 4-49)............................................................................. 1
3 c 2087190 Wire Harness (FFigure 4-50)............................................................................. 1
4 b 1539086 Lockwasher (Not Illustrated) ............................................................................... 1
4 c 1500912 Clip ...................................................................................................................... 1
5 b 1539085 Locknut (Not Illustrated) ...................................................................................... 1
5 c 1582464 Fastener .............................................................................................................. 2
6 1534417 Capscrew ............................................................................................................ 11
7 325182 Nut ...................................................................................................................... 6
8 2061383 Battery Cable (Positive) ...................................................................................... 1
8 2107181 Battery Cable (Positive) (Alternate Part) ............................................................. 1
8 148792 Terminal ......................................................................................................... 1
8 16079 Terminal ......................................................................................................... 1
8 806426 E-Ring ............................................................................................................ 1
8 1536304 Boot ................................................................................................................ 1
8 1560091 Boot ................................................................................................................ 1
9 1561225 Bracket ................................................................................................................ 1
10 1556342 Sensor (Oxygen) ................................................................................................. 1
11 1382472
1502543 Nut (Flange) ........................................................................................................ 1
12 1539962 Sensor (Air Temperature) ................................................................................... 1
13 1368886 Washer ............................................................................................................... 1
14 367224 Adapter ............................................................................................................... 1
15 1566654 Pressure Transducer Sensor (Oil Pressure) ....................................................... 2
16 1556838 Plate (Coil Mounting) .......................................................................................... 1
17 1527879 Capscrew ............................................................................................................ 6
18 1480237 Nut ...................................................................................................................... 6
19 1545443 Condenser .......................................................................................................... 1
20 1545444 Igniter .................................................................................................................. 1
21 1534417 Capscrew ............................................................................................................ 2
22 1549398 Nut ...................................................................................................................... 2
23 1527571 Ignition Coil ......................................................................................................... 1
24 1307884
1514429 Nut ...................................................................................................................... 1
25 1556623 Bolt ...................................................................................................................... 2
26 1554006 Electronic Control Module (2.0L) (FFigure 4-5)................................................. 1
27 1581962 Capscrew ............................................................................................................ 4
28 1582138 Bracket (Engine Control) .................................................................................... 1
29 1531558 Insert .............................................................................................................. 6
30 2068063 Governor Controller ............................................................................................ 1
31 1586495 Capscrew (Engine Control) ................................................................................. 4
32 1582238 Shield .................................................................................................................. 1
a 1399323 Pad ................................................................................................................. 1
33 1527876 Capscrew ............................................................................................................ 6
34 1529366 Capscrew ............................................................................................................ 2
35 296380 Washer ............................................................................................................... 1
36 2069225 Battery Cable (Negative) .................................................................................... 1
36 148789 Terminal ......................................................................................................... 1
36 1564044 E-Ring ............................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL SYSTEM


MAZDA 2.0L, GASOLINE – 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


36 806426 E-Ring ............................................................................................................ 1
37 1529257 Sensor (Air Flow Restriction) (FFigure 4-35)..................................................... 1
38 302249 Capscrew ............................................................................................................ 1
39 2081289 Washer ............................................................................................................... 2
40 2080790 Isolator ................................................................................................................ 1
41 316825 Nut ...................................................................................................................... 1
42 c 1531480 Clip ...................................................................................................................... 1

FOOTNOTES:
a Not Illustrated c 8/2006 →
b → 8/2006

4-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL SYSTEM (FIGURE 4-9)


MAZDA 2.0L, GASOLINE AND LPG — 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

4-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


MAZDA 2.0L, GASOLINE AND LPG – 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 2084812 Wire Harness (Sealed Alternator) (FFigure 4-66).............................................. 1
2 1501970 Pressure Switch (Low Fuel) ................................................................................ 1
3 1529257 Sensor (Air Flow Restriction) .............................................................................. 1
4 17829 Fitting .................................................................................................................. 1
5 18497 Capscrew ............................................................................................................ 1
6 18515 Washer ............................................................................................................... 3
7 1394001 Alternator (Sealed) (GS And LPS) ...................................................................... 1
7 4013365 Alternator (G And LPG) ...................................................................................... 1
7 4013487 Cover (Rear Alternator) .................................................................................. 1
7 1361852 Cover .............................................................................................................. 1
7 4013489 Rectifier .......................................................................................................... 1
7 4013488 Stator .............................................................................................................. 1
7 1361861 Pulley .............................................................................................................. 1
7 4013490 Rotor ............................................................................................................... 1
8 1608928 Pulley .................................................................................................................. 1
9 1537422 Spacer ................................................................................................................ 1
10 346656 Capscrew ............................................................................................................ 1
11 320159 Washer ............................................................................................................... 1
12 1582462 Bolt (Gasoline) .................................................................................................... 3
12 367323 Capscrew (LPG) ................................................................................................. 3
13 1646456 Sensor (Oxygen) ................................................................................................. 2
14 1509888 Clip ...................................................................................................................... 3
15 279033 Clamp ................................................................................................................. 1
16 1345014 Sleeve ................................................................................................................. 1
17 1544153 Locknut ............................................................................................................... 1
18 1636794 Bracket Wldmt .................................................................................................... 1
19 2061383 Battery Cable (Positive) (G And LPG) ................................................................ 1
19 2107181 Battery Cable (Positive) (Alternate Part) ............................................................. 1
19 148792 Terminal ......................................................................................................... 1
19 16079 Terminal ......................................................................................................... 1
19 1590368 Terminal ......................................................................................................... 1
19 806426 E-Ring ............................................................................................................ 1
19 1536304 Boot ................................................................................................................ 1
19 204223 Boot ................................................................................................................ 1
19 1566146 Boot ................................................................................................................ 1
20 2071498 Battery Cable (Positive) (GS And LPS) .............................................................. 1
20 148795 Terminal ......................................................................................................... 1
20 16079 Terminal ......................................................................................................... 1
20 806426 E-Ring ............................................................................................................ 1
20 204223 Boot ................................................................................................................ 2
20 1566146 Boot ................................................................................................................ 1
21 1382472
1502543 Nut (Flange) ........................................................................................................ 1
22 296380 Washer ............................................................................................................... 2
23 1556623 Bolt ...................................................................................................................... 1
24 1529366 Capscrew ............................................................................................................ 1
25 2069225 Battery Cable (Negative) .................................................................................... 1
25 148789 Terminal ......................................................................................................... 1
25 1520490 Terminal ......................................................................................................... 1
25 1616122 Terminal (Part not replaceable service with assembly) .................................. 1

©2014 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL SYSTEM


MAZDA 2.0L, GASOLINE AND LPG – 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


25 1564044 E-Ring ............................................................................................................ 1
25 806426 E-Ring ............................................................................................................ 1
26 1527879 Capscrew ............................................................................................................ 1
27 1480237 Nut (G And LP) ................................................................................................... 1
a 2091281 Wire Harness (Engine) (Gasoline) (FFigure 4-51)............................................. 1
a 2090744 Wire Harness (LPG Mazda Engine) (FFigure 4-54).......................................... 1
a 4601366
4605854 Wire Harness (LPG 2010 Series) (FFigure 4-55).............................................. 1
a 1542403 Bracket ................................................................................................................ 1
a 1480237 Nut ...................................................................................................................... 2
a 1527879 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Not Illustrated

4-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE SAFETY ELECTRICAL (FIGURE 4-10)


MAZDA 2.0L

4-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE SAFETY ELECTRICAL


MAZDA 2.0L

ITEM PART NO. DESCRIPTION QTY


1 2071501 Battery Cable Assembly (Positive) ..................................................................... 1
1 148792 Terminal ......................................................................................................... 1
1 1590368 Terminal ......................................................................................................... 1
1 1560091 Boot ................................................................................................................ 1
1 1536304 Boot ................................................................................................................ 1
2 1565382 Bracket ................................................................................................................ 1
2 1703868 Bracket (Alternate Part) ...................................................................................... 1
3 2071497 Cable Assy .......................................................................................................... 1
4 1543698 Clamp (Swivel) .................................................................................................... 2
5 1531558 Insert ................................................................................................................... 2
6 1527876 Capscrew ............................................................................................................ 2
7 2071498 Battery Cable (Positive) ...................................................................................... 1
7 148796 Terminal ......................................................................................................... 1
7 16079 Terminal ......................................................................................................... 1
7 806426 E-Ring ............................................................................................................ 1
7 1560091 Boot ................................................................................................................ 1
8 1382472
1502543 Nut (Flange) ........................................................................................................ 1
9 1542440 Clamp (Swivel) .................................................................................................... 3
10 1562088 Clip ...................................................................................................................... 1
11 1569465 Clamp (Swivel) .................................................................................................... 1
12 1517361 Locking Ring Cotter Pin ...................................................................................... 1
13 296380 Washer ............................................................................................................... 1
14 1480237 Nut ...................................................................................................................... 2
14 1566420 Nut (Foldover) (Alternate Part) ........................................................................... 2
15 1556623 Bolt ...................................................................................................................... 1
16 1529366 Capscrew ............................................................................................................ 1
17 2069225 Battery Cable (Negative) .................................................................................... 1
17 148789 Terminal ......................................................................................................... 1
17 1616122 Terminal (Part not replaceable service with assembly) .................................. 1
17 1564044 E-Ring ............................................................................................................ 1
17 128408 Clamp ............................................................................................................. 1
17 806426 E-Ring ............................................................................................................ 1
18 190383 Boot .................................................................................................................... 2
19 1579403 Clip ...................................................................................................................... 1
20 1544153 Locknut ............................................................................................................... 1
21 1582462 Bolt ...................................................................................................................... 3
22 a 1578858 Bracket Wldmt .................................................................................................... 1
22 c 1636794 Bracket Wldmt .................................................................................................... 1
23 a 1550767 Capscrew ............................................................................................................ 1
23 c 346656 Capscrew ............................................................................................................ 1
24 a 1394009 Pulley .................................................................................................................. 1
24 c 1608928 Pulley .................................................................................................................. 1
25 383789 Thread Sealant ................................................................................................... AR
26 18497 Capscrew ............................................................................................................ 1
27 18515 Washer ............................................................................................................... AR
28 1394001 Alternator (Sealed) .............................................................................................. 1
29 2084812 Wire Harness (Sealed Alternator) (FFigure 4-66).............................................. 1
30 181045 Connector Body .............................................................................................. 1
30 181046 Connector Body .............................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE SAFETY ELECTRICAL


MAZDA 2.0L

ITEM PART NO. DESCRIPTION QTY


31 126 Pin ....................................................................................................................... 1
32 b 1646410 Bracket ................................................................................................................ 1
32 d 1648116 Bracket ................................................................................................................ 1
33 1527879 Capscrew ............................................................................................................ 3
33 1527877 Capscrew (Alternate Part) .................................................................................. 2
34 17407 Nut ...................................................................................................................... 2
34 15156 Lockwasher ......................................................................................................... 2
35 15002 Nut ...................................................................................................................... 2
35 15916 Lockwasher ......................................................................................................... 2
36 1578660 Switch ................................................................................................................. 1
37 c 320159 Washer ............................................................................................................... 1
38 c 1537422 Spacer ................................................................................................................ 1
39 c 1345014 Sleeve ................................................................................................................. 1
c 2088515 V-Belt (Notched) (Not Illustrated) ........................................................................ 1

FOOTNOTES:
a → S/N F001V02077D c S/N F001V02078D →
b → S/N F001V02162D d S/N F001V02163D →

4-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-35


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COWL ELECTRICAL (FIGURE 4-11)


ELECTRO-HYDRAULICS

4-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COWL ELECTRICAL
ELECTRO-HYDRAULICS
KEY:
A: With Monotrol Pedal
B: With Forward/Reverse Mini-Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 2070269 Wire Harness (Cowl) (FFigure 4-58)......................................................... 1 ..
1 f 2098011 Wire Harness (Cowl) (FFigure 4-58)......................................................... 1 ..
1 g 4603283 Wire Harness (Cowl) (2010 Series) (FFigure 4-59).................................. 1 ..
1 e 2084829 Wire Harness (Cowl) (FFigure 4-62)......................................................... .. 1
1 def 2098012 Wire Harness (Cowl) (FFigure 4-62)......................................................... .. 1
1 deg 4603280 Wire Harness (Cowl) (2010 Series) (FFigure 4-63).................................. .. 1
2 1600190 Bracket ....................................................................................................... 1 1
2 2111004 Bracket (Left Hand) (Alternate Part) ........................................................... 1 1
2 2111005 Bracket (Right Hand) (Alternate Part) ........................................................ 1 1
3 1554902 Screw ......................................................................................................... 2 2
4 1529366 Capscrew ................................................................................................... 2 2
5 1531975 Bracket ....................................................................................................... 1 1
6 1500912 Clip ............................................................................................................. 3 3
7 1582464 Fastener ..................................................................................................... 3 3
8 1582465 Bracket ....................................................................................................... 1 1
9 1510115 Capscrew ................................................................................................... 3 3
10 2068343 Vehicle System Manager (VSM) (w/ Electro-Hydraulics) ........................... 1 1
11 a 2058909 Wire Harness (Control Valve) (FFigure 4-69)........................................... 1 1
11 c 2060198 Wire Harness (Control Valve) (FFigure 4-68)........................................... 1 1
b 1563841 Dust Cap (12 Pin) ....................................................................................... 1 1

FOOTNOTES:
a Four Function e Without Return To Set Tilt
b Not Illustrated f → S/N F001V03571H
c Three Function g S/N F001V03572H →
d With Hydraulic Pump Solenoid

©2014 HYSTER COMPANY See Service Manual 4-37


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

COWL ELECTRICAL (FIGURE 4-12)


MANUAL HYDRAULIC — WITH OPERATOR PRESENCE SYSTEM

4-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

COWL ELECTRICAL
MANUAL HYDRAULIC – WITH OPERATOR PRESENCE SYSTEM
KEY:
A: With Monotrol Pedal
B: With Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 a 2104701 Wire Harness (Cowl) (FFigure 4-60)......................................................... 1 ..
1 b 4603281 Wire Harness (Cowl) (2010 Series) (FFigure 4-61).................................. 1 ..
1 a 2104702 Wire Harness (Cowl) (FFigure 4-64)......................................................... .. 1
1 b 4603282 Wire Harness (Cowl) (2010 Series) (FFigure 4-65).................................. .. 1
2 1529366 Capscrew ................................................................................................... 2 2
3 1600190 Bracket ....................................................................................................... 1 1
3 2111004 Bracket (Left Hand) (Alternate Part) ........................................................... 1 1
3 2111005 Bracket (Right Hand) (Alternate Part) ........................................................ 1 1
4 1500912 Clip ............................................................................................................. 4 ..
4 1500912 Clip ............................................................................................................. .. 3
4 1582464 Fastener ..................................................................................................... 4 ..
4 1582464 Fastener ..................................................................................................... .. 3
5 2068342 Vehicle System Manager (VSM) (w/ Manual Hydraulics) .......................... 1 1
6 1582465 Bracket ....................................................................................................... 1 1
7 1510115 Capscrew ................................................................................................... 3 3
8 1528482 Capscrew ................................................................................................... 1 1
8 1398062 Nut (Fold Over) .......................................................................................... 1 1
9 1686719 Bracket ....................................................................................................... 1 1
10 1562088 Clip ............................................................................................................. 2 2

FOOTNOTES:
a → S/N F001V03571H b S/N F001V03572H →

©2014 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

POWER DISTRIBUTION MODULE (FIGURE 4-13)


(→ S/N F001V02055D)

4-40 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

POWER DISTRIBUTION MODULE


(→ S/N F001V02055D)

ITEM PART NO. DESCRIPTION QTY


2063093 Fuse Box ............................................................................................................. 1
1 2044712 Relay (30 Amp) .............................................................................................. 2
2 1528315 Relay (20 Amp) .............................................................................................. 5
3 1528132 Fuse (20 Amp) ................................................................................................ 5
4 1528133 Fuse (30 Amp) ................................................................................................ 2
5 1528630 Semiconductor ............................................................................................... 1
6 1528631 Resistor (68 Ohm, 5 Watt) .............................................................................. 1
7 1544255 Fuse (25 Amp) ................................................................................................ 3

©2014 HYSTER COMPANY See Service Manual 4-41


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

POWER DISTRIBUTION MODULE (FIGURE 4-14)


(S/N F001V02056D →)

4-42 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

POWER DISTRIBUTION MODULE


(S/N F001V02056D →)

ITEM PART NO. DESCRIPTION QTY


2090613 Fuse Box ............................................................................................................ 1
1 2044712 Relay (30 Amp) ............................................................................................. 2
2 1528315 Relay (20 Amp) ............................................................................................. 5
3 1528132 Fuse (20 Amp) ............................................................................................... 6
4 1528133 Fuse (30 Amp) ............................................................................................... 2
5 1528630 Semiconductor ............................................................................................. 1
6 1528631 Resistor (68 Ohm, 5 Watt) ............................................................................ 1
7 1544255 Fuse (25 Amp) ............................................................................................... 2
a 4046933 Fuse Box Cover ................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 4-43


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE CONTROL MODULE (FIGURE 4-15)


MAZDA 2.0L, GASOLINE — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 2093595 Electronic Control Module (2.0L, Gasoline) (2400 RPM) .................................... 1
1 2111036 Engine Control Module (2.0L, Gasoline) (2400 RPM) (Alternate Part) ............... 1
2 1657006 Screw .................................................................................................................. 2
3 1650513 Bracket ................................................................................................................ 1
4 1650514 Screw .................................................................................................................. 4

4-44 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE CONTROL MODULE (FIGURE 4-16)


MAZDA 2.0L, LPG — 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 2093577 Electronic Control Module (2.0L, LPG) ............................................................... 1
1 2109865 Engine Control Module (2.0L, LPG) (2007 Series) ............................................. 1
1 4603433 Engine Control Module (2010 Series) ................................................................. 1
2 1655237 Screw .................................................................................................................. 2
3 1650513 Bracket ................................................................................................................ 1
4 1650514 Screw .................................................................................................................. 4

©2014 HYSTER COMPANY See Service Manual 4-45


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FUEL, SYSTEM SENSORS (FIGURE 4-17)


MAZDA 2.0L, GASOLINE — 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1646456 Sensor (Oxygen) ............................................................................................... 2
2 1515654 Temperature Sensor (2007 Series) .................................................................. 1
2 4001804 Sensor (Temperature) (2010 Series) ............................................................... 1
3 1566654 Pressure Transducer Sensor (Oil Pressure) ....................................................... 1
3 4016652 Pressure Transducer (2010 Series) ................................................................. 1

4-46 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FUEL SYSTEM SENSORS (FIGURE 4-18)


MAZDA 2.0L, LPG — 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


1 1548352 Sensor (Boost, M.A.P.) (Boost) ....................................................................... 1
2 1539962 Sensor (Air Temperature) ................................................................................ 1
3 1515654 Temperature Sensor (2007 Series) .................................................................. 1
3 4001804 Sensor (Temperature) (2010 Series) ............................................................... 1
4 1566654 Pressure Transducer Sensor (Oil Pressure) ....................................................... 1
4 4016652 Pressure Transducer (2010 Series) ................................................................. 1
5 1646456 Sensor (Oxygen) ............................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 4-47


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL SYSTEM (FIGURE 4-19)


YANMAR DIESEL

4-48 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1599845 Starter Assembly ................................................................................................ 1
1 ..... Armature Assembly ........................................................................................ 1
1 1599847 Ball Bearing ................................................................................................ 1
1 1599848 Ball Bearing ................................................................................................ 1
1 ..... Coil Assembly ................................................................................................. 1
1 1599850 Screw ......................................................................................................... 1
1 1599851 Brush .......................................................................................................... 2
1 ..... Holder Assembly ............................................................................................ 1
1 1599851 Brush .......................................................................................................... 2
1 1599853 Brush Spring .............................................................................................. 4
1 1599855 Magnetic Switch ............................................................................................. 1
1 ..... Gear Case Assembly ..................................................................................... 1
1 1599860 Pinion (Assembly) ...................................................................................... 1
1 1599861 Shaft ...................................................................................................... 1
1 1599862 Stopper Kit ............................................................................................. 1
1 1599863 Clutch ..................................................................................................... 1
1 1599864 Ball Bearing ........................................................................................... 1
1 1599865 Ball Bearing ........................................................................................... 1
1 1599866 Retainer ................................................................................................. 1
1 1599867 Housing ...................................................................................................... 1
2 2107181 Battery Cable (Positive) ...................................................................................... 1
3 2069226 Battery Cable (Negative) .................................................................................... 1
4 2065098 Wire Harness (Alternator) (FFigure 4-67).......................................................... 1
5 302027 Screw .................................................................................................................. 1
6 320154 Washer ............................................................................................................... 1
7 1537551 Nut (Clip) ............................................................................................................. 1
8 136687 Nut ...................................................................................................................... 1
9 2087191 Wire Harness (Powertrain Yanmar) (FFigure 4-56, FFigure 4-57)................... 1
10 1532761 Clip ................................................................................................................. 1
11 1532759 Clip ................................................................................................................. 1
12 1582151 Bracket (Glow Plug Relay) .................................................................................. 1
13 1527562 Rubber Mount ..................................................................................................... 2
14 1454967 Relay (Fuel Lift Pump, Starter Solenoid and Glow Plug) .................................... 1
15 1307884
1514429 Nut ...................................................................................................................... 2
16 296379 Washer ............................................................................................................... 2
17 1560678 Nut ...................................................................................................................... 2
18 1582150 Bracket (Glow Plug Fuse) ................................................................................... 1
19 1529366 Capscrew ............................................................................................................ 4
20 320152 Washer ............................................................................................................... 1
21 292676 Lockwasher ......................................................................................................... 1
22 302015 Screw .................................................................................................................. 1
23 1502061 Clamp (Swivel) .................................................................................................... 1
24 1542439 Clamp (Swivel) .................................................................................................... 1
25 1541231 Sensor (Input Speed, TISS) ................................................................................ 1
26 1566654 Pressure Transducer Sensor (Oil Pressure) ....................................................... 1
27 1515654 Temperature Sensor ........................................................................................... 1
28 1527878 Capscrew ............................................................................................................ 1
29 367224 Adapter ............................................................................................................... 1
30 1591454 Bracket (Speed Sensor) ..................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-49


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ENGINE ELECTRICAL SYSTEM


YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


31 1582464 Fastener .............................................................................................................. 3
32 1500912 Clip ...................................................................................................................... 3
33 1594055 Bracket ................................................................................................................ 1
34 296380 Washer ............................................................................................................... 2
35 1382472
1502543 Nut (Flange) ........................................................................................................ 1

4-50 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INSTRUMENT CLUSTER (FIGURE 4-20)

ITEM PART NO. DESCRIPTION QTY


1 c 2060837 Lever (Detent Forward and Reverse) ................................................................. 1
1 d 2090110 Lever (Detent Forward and Reverse) ................................................................. 1
1 e 2102904 Lever (Detent Forward and Reverse) ................................................................. 1
1 f 4604594 Lever (Detent Forward and Reverse) .............................................................. 1
2 2076695 Display ............................................................................................................... 1
2 2076696 Display (With Cab) .............................................................................................. 1
3 2066485 Bezel (Display Cluster) ................................................................................ 2
4 2069431 Label (Blank) (LH Display) ........................................................................... 1
4 2066483 Label (LH Display with Cab) ........................................................................... 1
5 2066484 Label (RH Display, All Options) ....................................................................... 1
6 2060032 Cover (Without Turn Signals) .......................................................................... 1
6 ac 2060838 Lever (Turn Signal Lever) ................................................................................... 1
6 ad 2090111 Lever (Turn Signal Lever) ................................................................................... 1
6 ae 2102906 Lever (Turn Signal Lever) ................................................................................... 1
6 af 4604595 Lever (Turn Signal Lever) ................................................................................... 1
7 1337197 Key Set ............................................................................................................... 1
8 2057948 Ignition Switch (Without Keys) ............................................................................ 1
9 1527879 Capscrew ........................................................................................................... 4
10 1554902 Screw ................................................................................................................. 5
11 2060033 Cover (Keyswitch) ............................................................................................ 1
12 b 2066482 Label (RH Display) ............................................................................................ 1

FOOTNOTES:
a Not Illustrated d S/N F001V02030D ↔ S/N F001V02958F
b Remove Panels From Overlay as Required For e S/N F001V02959F ↔ S/N F001V03540H
Truck Configuration. f S/N F001V03541H →
c → S/N F001V02029D

©2014 HYSTER COMPANY See Service Manual 4-51


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC CONTROL LEVERS (FIGURE 4-21)


MINI-LEVER MODULES — DATE CODE 0724

4-52 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES – DATE CODE 0724
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2064790 Mini-Lever (Plain, 8522697) (Without Clamping) ....................................... 1 ..
1 2075911 Mini-Lever (Clamping, 8528542) ................................................................ 1 ..
1 2075913 Mini-Lever (Return To Set Tilt, 8528544) ................................................... 1 ..
1 2075916 Mini-Lever (Clamping and Return To Set Tilt, 8528546) ........................... 1 ..
1 1683379 Kit-Mini-Lever (Non-Clamping) .............................................................. AR ..
1 1683398 Kit-Mini-Lever (Clamping) ...................................................................... AR ..
1 1658063 Handle (Mini-Lever) ............................................................................... 1 1
2 1598222 Kit-Plug (Mini-Lever Plug) ...................................................................... 1 ..
3 2064807 Mini-Lever (Plain, 8522700) (Without Clamping) ....................................... .. 1
3 2075912 Mini-Lever (Clamping, 8528543) ................................................................ .. 1
3 2075914 Mini-Lever (Return To Set Tilt, 8528545) ................................................... .. 1
3 2075917 Mini-Lever (Clamping And Return To Set Tilt, 8528547) ........................... .. 1
3 1683379 Kit-Mini-Lever (Non-Clamping) .............................................................. .. AR
3 1683398 Kit-Mini-Lever (Clamping) ...................................................................... .. AR
3 1658063 Handle (Mini-Lever) ............................................................................... 1 1
4 ..... Label ...................................................................................................... 1 1
5 1598221 Kit-Switch (Interlock Switch) .................................................................. AR AR
5 1591181 Switch-Momentary ............................................................................. 1 1
5 1598223 Kit-Plug (Interlock Switch Plug) ............................................................. AR AR
6 1307884
1514429 Nut ......................................................................................................... 4 4

©2014 HYSTER COMPANY See Service Manual 4-53


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC CONTROL LEVERS (FIGURE 4-22)


MINI-LEVER MODULES (THREE FUNCTION) — DATE CODE 0725 THRU 0743

4-54 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0725 THRU 0743

ITEM PART NO. DESCRIPTION QTY


1 2099224 Mini-Lever (Plain, 8542298) ................................................................................ 1
b 1598222 Kit-Plug (Mini-Lever Plug) .............................................................................. 1
c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 2099228 Mini-Lever (Clamping, 8542302) ........................................................................ 1
a 1683398 Kit-Mini-Lever (Clamping) ............................................................................... 1
d 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598222 Kit-Plug (Mini-Lever Plug) .............................................................................. 1
c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 2099230 Mini-Lever (Return To Set Tilt, 8542304) ........................................................... 1
a 1683398 Kit-Mini-Lever (Clamping) ............................................................................... 1
d 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598222 Kit-Plug (Mini-Lever Plug) .............................................................................. 1
c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 2099233 Mini-Lever (Clamping and Return To Set Tilt, 8542307) .................................... 1
a 1591185 Kit-Lever (Interlock Mini-Lever) ...................................................................... 1
d 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598224 Plug ................................................................................................................ 1
c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
2 ..... Plug (Momentary Switch) ............................................................................... AR
3 1591181 Switch-Momentary .......................................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 1658063 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label (Shows Production Part Number) ......................................................... 1
6 1598224 Plug (Mini-Lever) ............................................................................................ 1
7 ..... Control Labels (FFigure 1-38, FFigure 1-39).................................................... 1

FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)

©2014 HYSTER COMPANY See Service Manual 4-55


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC CONTROL LEVERS (FIGURE 4-23)


MINI-LEVER MODULE (FOUR FUNCTION) — DATE CODE 0725 THRU 0743

4-56 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULE (FOUR FUNCTION) – DATE CODE 0725 THRU 0743

ITEM PART NO. DESCRIPTION QTY


1 2099225 Mini-Lever (Plain, 8542299) ................................................................................ 1
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
d 1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
1 2099229 Mini-Lever (Clamping, 8542303) ........................................................................ 1
1 1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
c 1683398 Kit-Mini-Lever (Clamping) ............................................................................... 1
b 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
1 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 2099231 Mini-Lever (Return To Set Tilt, 8542305) ........................................................... 1
d 1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
1 1683398 Kit-Mini-Lever (Clamping) ............................................................................... 1
c 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 2099234 Mini-Lever (Clamping And Return To Set Tilt, 8542308) .................................... 1
a 1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
c 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
2 1591181 Switch-Momentary .......................................................................................... AR
3 ..... Plug (Momentary Switch) ............................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 1658063 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label ............................................................................................................... 1
6 ..... Control Labels (FFigure 1-38, FFigure 1-39).................................................... 1

FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used c Kit Includes: 1 Momentary Switch, 1 Lockwasher,
in combination with a Momentary Interlock Switch), 1 Gasket, 1 Nut (parts are NSS)
1 Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
b Kit Includes: 1 Momentary Switch Hole Plug, 1 Screws (parts are NSS)
Gasket (parts are NSS)

©2014 HYSTER COMPANY See Service Manual 4-57


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC CONTROL LEVERS (FIGURE 4-24)


MINI-LEVER MODULES (THREE FUNCTION) — DATE CODE 0744

4-58 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0744

ITEM PART NO. DESCRIPTION QTY


1 2105372 Mini-Lever (8544613) .......................................................................................... 1
1689455 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
b 1598224 Plug ................................................................................................................ 1
c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 2105376 Mini-Lever (8544617) (With Clamping) ............................................................... 1
a 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
d 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598224 Plug ................................................................................................................ 1
c 1689455 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
1689460 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 2105378 Mini-Lever (8544619) (With Return To Set Tilt) .................................................. 1
a 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
d 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598224 Plug ................................................................................................................ 1
c 1689455 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
1689460 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 2105380 Mini-Lever (8544621) (With Clamping and Return to set Tilt) ............................ 1
d 1598221 Kit-Switch (Interlock Switch) ........................................................................... 2
b 1598224 Plug ................................................................................................................ 2
c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
1689455 Kit-Mini-Lever (Non-Clamping) ....................................................................... 1
1689460 Kit-Mini-Lever (Clamping) ............................................................................... 2
1 2103849 Mini-Lever (8543799) .......................................................................................... 1
1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 1598224 Plug ................................................................................................................ 1
1 2103853 Mini Lever (8543802) (With Clamping) ............................................................... 1
1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
1683398 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 d 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
1 c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1598224 Plug ................................................................................................................ 1
1 2103857 Mini Lever (8543807) (Clamping With Return To Set Tilt) .................................. 1
1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 1
1683398 Kit-Mini-Lever (Clamping) ............................................................................... 2
1 d 1598221 Kit-Switch (Interlock Switch) ........................................................................... 2
1 c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
1 1598224 Plug ................................................................................................................ 2
1 2103855 Mini Lever (8543805) (With Return to Set Tilt) ................................................... 1
1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
1683398 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 d 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
1 c 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 1598224 Plug ................................................................................................................ 1
2 ..... Plug (Momentary Switch) ............................................................................... AR
3 1591181 Switch-Momentary .......................................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 1658063 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label (Shows Production Part Number) ......................................................... 1
6 1598224 Plug (Mini-Lever) ............................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 4-59


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0744

ITEM PART NO. DESCRIPTION QTY


7 ..... Control Labels (FFigure 1-38, FFigure 1-39).................................................... 1

FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)

4-60 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-61


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

ELECTRONIC CONTROL LEVERS (FIGURE 4-25)


MINI-LEVER MODULE (FOUR FUNCTION) — DATE CODE 0744

4-62 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULE (FOUR FUNCTION) – DATE CODE 0744

ITEM PART NO. DESCRIPTION QTY


1 2105373 Mini-Lever Module (8544614) ............................................................................. 1
1689455 Kit-Mini-Lever (Non-Clamping) ....................................................................... 4
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 2105377 Mini-Lever Module (8544618) (With Clamping) .................................................. 1
1689455 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
1689460 Kit-Mini-Lever (Clamping) ............................................................................... 1
c 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
1 2105379 Mini-Lever Module (8544620) (With Return to Set Tilt) ...................................... 1
1689455 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
a 1689460 Kit-Mini-Lever (Clamping) ............................................................................... 1
c 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 2105381 Mini-Lever Module (8544622) (Clamping and Return to Set Tilt) ....................... 1
1689455 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
c 1598221 Kit-Switch (Interlock Switch) ........................................................................... 2
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
1 1689460 Kit-Mini-Lever (Clamping) ............................................................................... 2
1 2103850 Mini Lever Module (8543800) ............................................................................. 1
1 1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 4
1 b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 2103854 Mini Lever Module (8543804) (With Clamping) .................................................. 1
1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
1683398 Kit-Mini-Lever (Clamping) ............................................................................... 1
c 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 2103856 Mini Lever Module (8543806) (With Return to Set Tilt) ...................................... 1
1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
1683398 Kit-Mini-Lever (Clamping) ............................................................................... 1
c 1598221 Kit-Switch (Interlock Switch) ........................................................................... 1
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 2103858 Mini Lever Module (8543808) (Clamping with Return to Set Tilt) ....................... 1
1683379 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
1683398 Kit-Mini-Lever (Clamping) ............................................................................... 2
c 1598221 Kit-Switch (Interlock Switch) ........................................................................... 2
b 1598223 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
2 1591181 Switch-Momentary .......................................................................................... AR
3 ..... Plug (Momentary Switch) ............................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 1658063 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label ............................................................................................................... 1
6 ..... Control Labels (FFigure 1-38, FFigure 1-39).................................................... 1

FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used c Kit Includes: 1 Momentary Switch, 1 Lockwasher,
in combination with a Momentary Interlock Switch), 1 Gasket, 1 Nut (parts are NSS)
1 Gasket, 4 Screws (parts are NSS)
b Kit Includes: 1 Momentary Switch Hole Plug, 1
Gasket (parts are NSS)

©2014 HYSTER COMPANY See Service Manual 4-63


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MINI-LEVER CONTROLS (FIGURE 4-26)


WITH ARMREST — THREE FUNCTION (S/N F001V03522H →)

4-64 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION (S/N F001V03522H →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601093 Mini-Lever Assembly .................................................................................. 1 ..
1 d 4601265 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601097 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601099 Mini-Lever Assembly .................................................................................. 1 ..
1 4601101 Mini-Lever Assembly .................................................................................. .. 1
1 d 4601103 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601105 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601107 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 b 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
4 d 2110792 Lever (Clamping) ............................................................................... 1 1
5 2108249 Plug ........................................................................................................ 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 bd 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 ad 1704528 Push Button (Position 3) ........................................................................ 1 1
11 ac 1704528 Push Button (Position 2 and 3) .............................................................. 2 2
11 ab 1704528 Push Button (Position 2) ............................................................................ 1 1
12 d 1705359 Cover (Push Button) .............................................................................. 1 1
12 c 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ................................................................................................... 8 8

FOOTNOTES:
a Not all Lift Trucks may have all the switches and c Three Function Clamp with Return to Set Tilt
buttons shown. d With Clamping
b Return to Set Tilt

©2014 HYSTER COMPANY See Service Manual 4-65


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MINI-LEVER CONTROLS (FIGURE 4-27)


WITH ARMREST — FOUR FUNCTION (S/N F001V03522H →)

4-66 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION (S/N F001V03522H →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601094 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601096 Mini-Lever Assembly .................................................................................. 1 ..
1 d 4601098 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601100 Mini-Lever Assembly .................................................................................. 1 ..
1 4601102 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601104 Mini-Lever Assembly .................................................................................. .. 1
1 d 4601106 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601108 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 c 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110791 Lever (Single Function) ..................................................................... 1 1
5 bc 2110792 Lever (Clamping) ............................................................................... 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 bcd 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 ab 1704528 Push Button ........................................................................................... 1 1
11 ac 1704528 Push Button ........................................................................................... 2 2
12 b 1705359 Cover (Push Button) .............................................................................. 2 2
12 c 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ................................................................................................... 8 8

FOOTNOTES:
a Not all Lift Trucks may have all the switches and c With Clamping and Return to Set Tilt
buttons shown. d With Return to Set Tilt
b With Clamping

©2014 HYSTER COMPANY See Service Manual 4-67


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS (FIGURE 4-28)

4-68 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS


ITEM PART NO. DESCRIPTION QTY
1 2056824 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ...................................... 2
1 a 2056826 Reflector (Tail) .................................................................................................... 2
1 2107957 Tail Light Base (RH) (FFigure 1-27)................................................................ 1
1 2107958 Tail Light Base (LH) .......................................................................................... 1
2 1560448 Grommet ............................................................................................................ 1
3 1302024 Guard (Strobe Light) ......................................................................................... 1
4 b 2064836 Work Light (Rear) (Halogen) ............................................................................... 1
4 g 2098083 Work Light (Rear) (Halogen) ............................................................................ 1
4 2107382 Head/Work Light (Rear) (LED) ........................................................................... 1
4 b 2064837 Work Light (RH Front) (Halogen) ........................................................................ 1
4 g 2098084 Work Light (RH Front) (Halogen) ..................................................................... 1
4 2107383 Head/Work Light (RH Front) (LED) ..................................................................... 1
4 b 2064838 Work Light (LH Front) (Halogen) ........................................................................ 1
4 g 2098085 Work Light (LH Front) (Halogen) ..................................................................... 1
4 2107384 Head/Work Light (LH Front) (LED) ..................................................................... 1
4 2098082 Bulb (Halogen) (Work Light) ........................................................................ 1
5 1539584 Grommet ............................................................................................................ 1
6 c 2073760 Wire Harness (Lights) (FFigure 4-73)................................................................ 1
6 f 2090084 Wire Harness (Lights) (FFigure 4-74)................................................................ 1
6 h 2098385 Wire Harness (Lights) (FFigure 4-75)............................................................. 1
7 1537551 Nut (Clip) ............................................................................................................ 4
8 1560447 Grommet ............................................................................................................ 1
9 1565125 Screw ................................................................................................................. 4
10 1531001 Insert .................................................................................................................. 2
11 1586759 Capscrew ........................................................................................................... 2
12 1565076 Bracket Wldmt ................................................................................................... 1
13 1586495 Capscrew ........................................................................................................... 2
14 1586428 Nut ...................................................................................................................... 2
15 d 1581670 Strobe Light (FFigure 13-1)............................................................................... 1
15 d 1654013 Strobe Light Assembly (FFigure 13-2)........................................................... 1
16 e 2095895 Wire Harness ...................................................................................................... 1
16 1514597 Connector ..................................................................................................... 1
16 1514598 Connector ..................................................................................................... 1
16 1484709 Terminal (Pin) ............................................................................................... 4
16 1634047 Resistor .......................................................................................................... 3
17 f 1644398 Clamp (Swivel) .................................................................................................... 1
18 f 1606544 Clamp ................................................................................................................. 1

FOOTNOTES:
a Optional e S/N F001V02043D ↔ 6/2007
b → 4/2007 f S/N F001V02043D →
c → S/N F001V02042D g 4/2007 →
d → S/N F001V02545E h 6/2007 →

©2014 HYSTER COMPANY See Service Manual 4-69


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 4-29)

4-70 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION ELECTRICAL SYSTEM


ITEM PART NO. DESCRIPTION QTY
1 b 2070731 Wire Harness (Transmission) (FFigure 4-70).................................................... 1
1 e 2082323 Wire Harness (Transmission) (FFigure 4-70).................................................... 1
1 f 2085943 Wire Harness (Transmission) (FFigure 4-71).................................................... 1
2 c 287851 Capscrew ............................................................................................................ 2
3 c 292681 Lockwasher ......................................................................................................... 2
4 a. . . . . Bracket ................................................................................................................ 1
5 a 1539086 Lockwasher ......................................................................................................... 1
6 a 1539085 Locknut ............................................................................................................... 1
7 a 1531519 Bracket ................................................................................................................ 1
7 d 1612223 Bracket ................................................................................................................ 1
8 c 1616222 Bracket ................................................................................................................ 1

FOOTNOTES:
a → 8/2006 d 8/2006 ↔ S/N F001V02230E
b → 9/2005 e 9/2005 ↔ 8/2006
c → S/N F001V02229E f 8/2006 →

©2014 HYSTER COMPANY See Service Manual 4-71


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAST ELECTRICAL (FIGURE 4-30)


TILT SENSOR

ITEM PART NO. DESCRIPTION QTY


1 1553897 Capscrew ............................................................................................................ 2
2 1589621 Sensor (Mast Position) ....................................................................................... 1
2 1493466 Connector ....................................................................................................... 1
2 1330415 Connector ....................................................................................................... 1
2 1330437 Terminal (Pin) ................................................................................................. 3
2 98644 Grommet ........................................................................................................ 2
2 175944 Heat Shrink ..................................................................................................... AR
3 1587839 Bracket Wldmt (Sensor) ...................................................................................... 1
4 302398 Locknut ............................................................................................................... 2
5 1595731 Bracket (Harness) ............................................................................................... 1

4-72 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-73


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

LOAD WEIGH ELECTRICAL (FIGURE 4-31)

4-74 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LOAD WEIGH ELECTRICAL


ITEM PART NO. DESCRIPTION QTY
1 2079326 Wire Harness (Load Weigh) ............................................................................... 1
2 1525565 Connector ....................................................................................................... 1
2 1500913 Connector ....................................................................................................... 1
2 1330438 Terminal (Socket) ........................................................................................... 3
2 1484377 Plug ................................................................................................................ 9
3 1603021 Connector ....................................................................................................... 1
3 1603236 Connector (Secondary Lock) .......................................................................... 1
3 1548517 Terminal (Socket) ........................................................................................... 3
3 1548519 Seal ................................................................................................................ 3
4 1606544 Clamp ................................................................................................................. 3
5 1573549 Clamp ................................................................................................................. 3
6 1606735 Sensor (Load Sensing) ....................................................................................... 1
7 1605768 Fitting (Load Weigh Display) ............................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-75


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

DISTRIBUTOR (FIGURE 4-32)


MAZDA 2.0L — 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


1554030 Distributor ........................................................................................................... 1
1 1554033 Distributor Cap ............................................................................................... 1
2 1554034 Rotor ............................................................................................................... 1
3 1554032 Cover .............................................................................................................. 1

4-76 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

ALTERNATOR AND MOUNTING (FIGURE 4-33)


YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1599869 Alternator ............................................................................................................ 1
1 1599873 Ball Bearing .................................................................................................... 1
1 1599874 Plate ............................................................................................................... 1
1 1599875 Screw ............................................................................................................. 4
1 1599876 Stud ................................................................................................................ 2
1 1599877 Rotator Assembly ........................................................................................... 1
1 1599879 Cover .......................................................................................................... 1
1 1599878 Ball Bearing ................................................................................................ 1
2 1599893 Bolt ...................................................................................................................... 1
3 1599894 Nut ...................................................................................................................... 1
4 1599897 Bolt ...................................................................................................................... 1
5 1599895 Bracket ................................................................................................................ 1
6 1599896 Bolt ...................................................................................................................... 1
7 1599870 Pulley .................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 4-77


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-34)


RH CHASSIS — MAZDA 2.0L (→ 2/2006)

4-78 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (→ 2/2006)

ITEM PART NO. DESCRIPTION QTY


2075026 Wire Harness (Chassis) (Right Hand) ................................................................ 1
1 1525570 Connector (Vehicle System Manager) ........................................................... 1
1 1463139 Terminal ..................................................................................................... 8
1 1484377 Plug ............................................................................................................ 4
1 1530037 Connector ................................................................................................... 1
2 1525568 Connector (Vehicle System Manager) ........................................................... 1
2 1463139 Terminal ..................................................................................................... 6
2 1484377 Plug ............................................................................................................ 6
2 1530037 Connector ................................................................................................... 1
3 1525567 Connector (Vehicle System Manager) ........................................................... 1
3 1530037 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 9
3 1484377 Plug ............................................................................................................ 3
4 1525563 Connector ....................................................................................................... 1
4 1500913 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 8
4 1363886 Terminal (Socket) ....................................................................................... 4
5 1489655 Connector (4 Way) (To Cowl Harness) .......................................................... 1
5 1330416 Connector ................................................................................................... 1
5 1330437 Terminal (Pin) ............................................................................................. 4
6 1493428 Connector (12-Way) (To Cowl Harness) ........................................................ 1
6 1330438 Terminal (Socket) ....................................................................................... 9
6 1330439 Plug ............................................................................................................ 3
6 1500913 Connector ................................................................................................... 1
7 1525567 Connector (Vehicle System Manager) ........................................................... 1
7 1529046 Connector ................................................................................................... 1
7 1463139 Terminal ..................................................................................................... 6
7 1484377 Plug ............................................................................................................ 6
8 1525569 Connector (Vehicle System Manager) ........................................................... 1
8 1529046 Connector ................................................................................................... 1
8 1463139 Terminal ..................................................................................................... 9
8 1484377 Plug ............................................................................................................ 3
9 1476064 Connector (Horn) ............................................................................................ 1
9 1476109 Connector Lock .......................................................................................... 1
9 1330356 Seal ............................................................................................................ 2
9 1330355 Terminal ..................................................................................................... 3
9 1476108 Wire Seal .................................................................................................... 1
10 1521184 Connector (Power Distribution Module) ......................................................... 1
10 1521188 Lock ............................................................................................................ 1
10 1323579 Seal ............................................................................................................ 5
10 1327164 Seal ............................................................................................................ 2
10 1330281 Terminal ..................................................................................................... 5
10 1521989 Terminal ..................................................................................................... 1
10 1402888 Seal ............................................................................................................ 1
11 1521183 Connector (Power Distribution Module) ......................................................... 1
11 1521188 Lock ............................................................................................................ 1
11 1323579 Seal ............................................................................................................ 7
11 1327164 Seal ............................................................................................................ 1
11 1330281 Terminal ..................................................................................................... 4
11 1521989 Terminal ..................................................................................................... 3

©2014 HYSTER COMPANY See Service Manual 4-79


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (→ 2/2006)

ITEM PART NO. DESCRIPTION QTY


12 1534828 Clip ................................................................................................................. 1
13 1329152 Plug (Connector)(Hydraulic Filter)- ................................................................. 1
13 1329151 Terminal ..................................................................................................... 1
13 1330281 Terminal ..................................................................................................... 2
13 1402888 Seal ............................................................................................................ 2
14 1329150 Connector (End Cap) ................................................................................. 1
14 1327164 Seal ............................................................................................................ 2
14 1329151 Terminal ..................................................................................................... 1
15 1521185 Connector (Power Distribution Module) ......................................................... 1
15 1521188 Lock ............................................................................................................ 1
15 1323579 Seal ............................................................................................................ 7
15 1327164 Seal ............................................................................................................ 1
15 1330281 Terminal .............................................................................................................. 5
15 1521989 Terminal ..................................................................................................... 2
16 1521186 Connector (Power Distribution Module) ......................................................... 1
16 1521188 Lock ............................................................................................................ 1
16 1323579 Seal ............................................................................................................ 7
16 1327164 Seal ............................................................................................................ 1
16 1521989 Terminal ..................................................................................................... 7
17 1514602 Connector (Accessory 2) ................................................................................ 1
17 1514603 Connector ................................................................................................... 1
17 1330439 Plug ............................................................................................................ 1
17 1554359 Terminal ..................................................................................................... 3
18 1514597 Connector (End Cap) ..................................................................................... 1
18 1330439 Plug ............................................................................................................ 4
19 1572588 Switch -Reed (Hood Switch) .......................................................................... 1
20 1541991 Connector (To Seat Harness) ........................................................................ 1
20 1541992 Connector ................................................................................................... 1
20 1463139 Terminal ..................................................................................................... 8
21 1490242 Connector (2 Way) (Socket)(Alternate Horn Button) ...................................... 1
21 1490243 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
22 1351681 Connector ....................................................................................................... 1
23 1509890 Clip ................................................................................................................. 2
24 1351683 Connector (End Cap) ..................................................................................... 1
25 1493430 Connector (6 Way Housing) (To BackUp Alarm) ........................................... 1
25 1529052 Connector ................................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 6
26 1329150 Connector (End Cap) ..................................................................................... 1
26 1329151 Terminal (Secondary Lock) ............................................................................ 1
26 1327164 Seal (Seal) ...................................................................................................... 2
27 1329152 Plug (Connector) ............................................................................................ 1
27 1329151 Terminal ..................................................................................................... 1
27 1330281 Terminal ..................................................................................................... 2
27 1402888 Seal ............................................................................................................ 2
28 1525577 Connector (With Resistor) .............................................................................. 1
29 1489656 Connector (4-Way) (Socket)(Buss Terminal) ............................................. 1
29 1489657 Connector (Socket) .................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 4
30 1493465 Connector (2 Pin) (Keyswitch) ........................................................................ 1

4-80 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (→ 2/2006)

ITEM PART NO. DESCRIPTION QTY


30 1330414 Connector (Secondary Lock) ..................................................................... 1
30 1330437 Terminal (Pin) ............................................................................................. 2
31 1490242 Connector (2 Way) (Keyswitch) ...................................................................... 1
31 1490243 Connector ................................................................................................... 1
31 1330438 Terminal (Socket) ....................................................................................... 2
32 1534282 Clip ................................................................................................................. 2
33 1500899 Clip ................................................................................................................. 1
34 1502627 Connector (Socket) (To Transmission Harness) ........................................ 1
34 1330439 Plug ............................................................................................................ 7
34 1330438 Terminal (Socket) ....................................................................................... 16
35 1531501 Connector (To Engine Harness) ..................................................................... 1
35 1330438 Terminal (Socket) ....................................................................................... 8
35 1330439 Plug ............................................................................................................ 12
35 1484377 Plug ............................................................................................................ 6
35 1554359 Terminal ..................................................................................................... 3
36 1514602 Connector ....................................................................................................... 1
36 1514603 Connector ................................................................................................... 1
36 1554359 Terminal ..................................................................................................... 4
37 ..... (End Cap) ....................................................................................................... ..
37 1514597 Connector ................................................................................................... 1
37 1330439 Plug ............................................................................................................ 4
38 ..... (End Cap) ....................................................................................................... ..
38 1480187 Connector ................................................................................................... 1
38 1330439 Plug ............................................................................................................ 2
39 1545202 Connector (Accessory 1) ................................................................................ 1
39 1554359 Terminal ..................................................................................................... 2
39 1546697 Connector ................................................................................................... 1
40 1402815 Clip ................................................................................................................. 2

©2014 HYSTER COMPANY See Service Manual 4-81


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-35)


RH CHASSIS — MAZDA LPG 2.0L (→ S/N F001V02037D)

4-82 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA LPG 2.0L (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


2078876 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525570 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 8
1 1484377 Plug ............................................................................................................ 4
1 1530037 Connector ................................................................................................... 1
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 1525568 Connector ................................................................................................... 1
2 1463139 Terminal ..................................................................................................... 7
2 1484377 Plug ............................................................................................................ 5
2 1530037 Connector ................................................................................................... 1
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 1525567 Connector ................................................................................................... 1
3 1530037 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 3
3 1484377 Plug ............................................................................................................ 9
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1525563 Connector ................................................................................................... 1
4 1500913 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 8
4 1363886 Terminal (Socket) ....................................................................................... 4
5 ..... Connector Assembly (Cowl Harness) ............................................................ 1
5 1489655 Connector (4 Way) ..................................................................................... 1
5 1330416 Connector ................................................................................................... 1
5 1330437 Terminal (Pin) ............................................................................................. 4
6 ..... Connector Assembly (Cowl Harness) ............................................................ 1
6 1493428 Connector (12-Way) ................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 9
6 1484377 Plug ............................................................................................................ 3
6 1500913 Connector ................................................................................................... 1
7 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
7 1525567 Connector ................................................................................................... 1
7 1529046 Connector ................................................................................................... 1
7 1463139 Terminal ..................................................................................................... 9
7 1484377 Plug ............................................................................................................ 3
8 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
8 1525569 Connector ................................................................................................... 1
8 1529046 Connector ................................................................................................... 1
8 1463139 Terminal ..................................................................................................... 9
8 1484377 Plug ............................................................................................................ 3
9 ..... Connector Assembly (Horn) ........................................................................... 1
9 1476064 Connector ................................................................................................... 1
9 1476109 Connector Lock .......................................................................................... 1
9 1330356 Seal ............................................................................................................ 2
9 1330355 Terminal ..................................................................................................... 3
9 1476108 Wire Seal .................................................................................................... 1
10 ..... Connector Assembly (Power Distribution Module) ......................................... 1
10 1521184 Connector ................................................................................................... 1
10 1521188 Lock ............................................................................................................ 1
10 1323579 Seal ............................................................................................................ 5

©2014 HYSTER COMPANY See Service Manual 4-83


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA LPG 2.0L (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


10 1327164 Seal ............................................................................................................ 2
10 1330281 Terminal ..................................................................................................... 5
10 1521989 Terminal ..................................................................................................... 1
10 1402888 Seal ............................................................................................................ 1
11 ..... Connector Assembly (Power Distribution Module) ......................................... 1
11 1521183 Connector ................................................................................................... 1
11 1521188 Lock ............................................................................................................ 1
11 1323579 Seal ............................................................................................................ 7
11 1327164 Seal ............................................................................................................ 1
11 1330281 Terminal ..................................................................................................... 4
11 1521989 Terminal ..................................................................................................... 3
12 1534828 Clip ................................................................................................................. 1
13 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
13 1329152 Plug ............................................................................................................ 1
13 1329151 Terminal ..................................................................................................... 1
13 1330281 Terminal ..................................................................................................... 2
13 1402888 Seal ............................................................................................................ 2
14 ..... Connector Assembly (End Cap) ..................................................................... 1
14 1329150 Connector ................................................................................................... 1
14 1327164 Seal ............................................................................................................ 2
14 1329151 Terminal ..................................................................................................... 1
15 ..... Connector Assembly (Power Distribution Module) ......................................... 1
15 1521185 Connector ................................................................................................... 1
15 1521188 Lock ............................................................................................................ 1
15 1323579 Seal ............................................................................................................ 7
15 1327164 Seal ............................................................................................................ 1
15 1330281 Terminal ..................................................................................................... 5
15 1521989 Terminal ..................................................................................................... 2
16 ..... Connector Assembly (Power Distribution Module) ......................................... 1
16 1521186 Connector ................................................................................................... 1
16 1521188 Lock ............................................................................................................ 1
16 1323579 Seal ............................................................................................................ 7
16 1327164 Seal ............................................................................................................ 1
16 1521989 Terminal ..................................................................................................... 7
17 ..... Connector Assembly (Accessory 2) ............................................................... 1
17 1514602 Connector ................................................................................................... 1
17 1514603 Connector ................................................................................................... 1
17 1554359 Terminal ..................................................................................................... 4
18 ..... Connector Assembly (End Cap) ..................................................................... 1
18 1514597 Connector ................................................................................................... 1
18 1330439 Plug ............................................................................................................ 4
19 1572588 Switch -Reed .................................................................................................. 1
20 ..... Connector Assembly (Seat Harness) ............................................................. 1
20 1541991 Connector ................................................................................................... 1
20 1541992 Connector ................................................................................................... 1
20 1463139 Terminal ..................................................................................................... 8
21 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1402813 Clip ............................................................................................................. 1
21 1330438 Terminal (Socket) ....................................................................................... 2

4-84 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA LPG 2.0L (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


22 1351681 Connector ....................................................................................................... 1
23 1509888 Clip ................................................................................................................. 2
24 1351681 Connector ....................................................................................................... 1
25 ..... Connector Assembly (Back-Up Alarm) ........................................................... 1
25 1490242 Connector (2 Way) ..................................................................................... 1
25 1402813 Clip ............................................................................................................. 1
25 1330438 Terminal (Socket) ....................................................................................... 2
26 ..... Connector (End Cap) ..................................................................................... 1
26 1329150 Connector ................................................................................................... 1
26 1329151 Terminal ..................................................................................................... 1
26 1327164 Seal ............................................................................................................ 2
27 ..... Connector (Coolant Level) ............................................................................. 1
27 1329152 Plug ............................................................................................................ 1
27 1329151 Terminal ..................................................................................................... 1
27 1330281 Terminal ..................................................................................................... 2
27 1402888 Seal ............................................................................................................ 2
28 1525577 Connector (With Resistor) (End Cap) ............................................................. 1
29 ..... Connector Assembly (Bus Terminal) .............................................................. 1
29 1489656 Connector (4-Way) ..................................................................................... 1
29 1489657 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 4
30 ..... Connector Assembly (Keyswitch) ................................................................... 1
30 1493465 Connector (2 Pin) ....................................................................................... 1
30 1330414 Connector (Secondary Lock) ..................................................................... 1
30 1330437 Terminal (Pin) ............................................................................................. 2
31 ..... Connector Assembly (Keyswitch) ................................................................... 1
31 1490242 Connector (2 Way) ..................................................................................... 1
31 1402813 Clip ............................................................................................................. 1
31 1330438 Terminal (Socket) ....................................................................................... 2
32 1534282 Clip ................................................................................................................. 2
33 1500899 Clip ................................................................................................................. 1
34 ..... Connector Assembly (Transmission Harness) ............................................... 1
34 1502627 Connector (Socket) .................................................................................... 1
34 1330438 Terminal (Socket) ....................................................................................... 17
34 1484377 Plug ............................................................................................................ 6
35 ..... Connector Assembly (Engine Harness) ......................................................... 1
35 1531501 Connector ................................................................................................... 1
35 1330438 Terminal (Socket) ....................................................................................... 8
35 1330439 Plug ............................................................................................................ 1
35 1484377 Plug ............................................................................................................ 17
35 1554359 Terminal ..................................................................................................... 3
36 ..... Connector Assembly (Lights/Cab Harness) ................................................... 1
36 1514602 Connector ................................................................................................... 1
36 1514603 Connector ................................................................................................... 1
36 1554359 Terminal ..................................................................................................... 4
37 ..... Connector Assembly (End Cap) ..................................................................... 1
37 1514597 Connector ................................................................................................... 1
37 1330439 Plug ............................................................................................................ 4
38 ..... Connector Assembly (End Cap) ..................................................................... 1
38 1480187 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-85


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA LPG 2.0L (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


38 1330439 Plug ............................................................................................................ 2
39 ..... Connector Assembly (Accessory 1) ............................................................... 1
39 1545202 Connector ................................................................................................... 1
39 1554359 Terminal ..................................................................................................... 2
39 1546697 Connector ................................................................................................... 1
40 1402815 Clip ................................................................................................................. 2

4-86 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-87


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-36)


RH CHASSIS — MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

4-88 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


2085948 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525570 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 8
1 1484377 Plug ............................................................................................................ 4
1 1530037 Connector ................................................................................................... 1
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 1525568 Connector ................................................................................................... 1
2 1463139 Terminal ..................................................................................................... 7
2 1484377 Plug ............................................................................................................ 5
2 1530037 Connector ................................................................................................... 1
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 1525567 Connector ................................................................................................... 1
3 1530037 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 3
3 1484377 Plug ............................................................................................................ 9
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1525563 Connector ................................................................................................... 1
4 1500913 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 8
4 1363886 Terminal (Socket) ....................................................................................... 4
5 ..... Connector Assembly (Cowl Harness) ............................................................ 1
5 1489655 Connector (4 Way) ..................................................................................... 1
5 1330416 Connector ................................................................................................... 1
5 1330437 Terminal (Pin) ............................................................................................. 4
6 ..... Connector Assembly (Cowl Harness) ............................................................ 1
6 1493428 Connector (12-Way) ................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 9
6 1484377 Plug ............................................................................................................ 3
6 1500913 Connector ................................................................................................... 1
7 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
7 1525567 Connector ................................................................................................... 1
7 1529046 Connector ................................................................................................... 1
7 1463139 Terminal ..................................................................................................... 9
7 1484377 Plug ............................................................................................................ 3
8 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
8 1525569 Connector ................................................................................................... 1
8 1529046 Connector ................................................................................................... 1
8 1463139 Terminal ..................................................................................................... 9
8 1484377 Plug ............................................................................................................ 3
9 ..... Connector Assembly (Horn) ........................................................................... 1
9 1476064 Connector ................................................................................................... 1
9 1476109 Connector Lock .......................................................................................... 1
9 1330356 Seal ............................................................................................................ 2
9 1330355 Terminal ..................................................................................................... 3
9 1476108 Wire Seal .................................................................................................... 1
10 ..... Connector Assembly (Power Distribution Module) ......................................... 1
10 1521184 Connector ................................................................................................... 1
10 1521188 Lock ............................................................................................................ 1
10 1323579 Seal ............................................................................................................ 5

©2014 HYSTER COMPANY See Service Manual 4-89


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


10 1327164 Seal ............................................................................................................ 2
10 1330281 Terminal ..................................................................................................... 5
10 1521989 Terminal ..................................................................................................... 1
10 1402888 Seal ............................................................................................................ 1
11 ..... Connector Assembly (Power Distribution Module) ......................................... 1
11 1521183 Connector ................................................................................................... 1
11 1521188 Lock ............................................................................................................ 1
11 1323579 Seal ............................................................................................................ 7
11 1327164 Seal ............................................................................................................ 1
11 1330281 Terminal ..................................................................................................... 4
11 1521989 Terminal ..................................................................................................... 3
12 1534828 Clip ................................................................................................................. 1
13 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
13 1329152 Plug ............................................................................................................ 1
13 1329151 Terminal ..................................................................................................... 1
13 1330281 Terminal ..................................................................................................... 2
13 1402888 Seal ............................................................................................................ 2
14 ..... Connector Assembly (End Cap) ..................................................................... 1
14 1329150 Connector ................................................................................................... 1
14 1327164 Seal ............................................................................................................ 2
14 1329151 Terminal ..................................................................................................... 1
15 ..... Connector Assembly (Power Distribution Module) ......................................... 1
15 1521185 Connector ................................................................................................... 1
15 1521188 Lock ............................................................................................................ 1
15 1323579 Seal ............................................................................................................ 7
15 1327164 Seal ............................................................................................................ 1
15 1330281 Terminal ..................................................................................................... 5
15 1521989 Terminal ..................................................................................................... 2
16 ..... Connector Assembly (Power Distribution Module) ......................................... 1
16 1521186 Connector ................................................................................................... 1
16 1521188 Lock ............................................................................................................ 1
16 1323579 Seal ............................................................................................................ 7
16 1327164 Seal ............................................................................................................ 1
16 1521989 Terminal ..................................................................................................... 7
17 ..... Connector Assembly (Accessory 2) ............................................................... 1
17 1514602 Connector ................................................................................................... 1
17 1514603 Connector ................................................................................................... 1
17 1554359 Terminal ..................................................................................................... 4
18 ..... Connector Assembly (End Cap) ..................................................................... 1
18 1514597 Connector ................................................................................................... 1
18 1330439 Plug ............................................................................................................ 4
19 1402815 Clip ................................................................................................................. 2
20 ..... Connector Assembly (Seat Harness) ............................................................. 1
20 1541991 Connector ................................................................................................... 1
20 1541992 Connector ................................................................................................... 1
20 1463139 Terminal ..................................................................................................... 8
21 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1402813 Clip ............................................................................................................. 1
21 1330438 Terminal (Socket) ....................................................................................... 2

4-90 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


22 1351681 Connector ....................................................................................................... 1
23 1509888 Clip ................................................................................................................. 2
24 1351681 Connector ....................................................................................................... 1
25 ..... Connector Assembly (Back-Up Alarm) ........................................................... 1
25 1490242 Connector (2 Way) ..................................................................................... 1
25 1402813 Clip ............................................................................................................. 1
25 1330438 Terminal (Socket) ....................................................................................... 2
26 ..... Connector (End Cap) ..................................................................................... 1
26 1329150 Connector ................................................................................................... 1
26 1329151 Terminal ..................................................................................................... 1
26 1327164 Seal ............................................................................................................ 2
27 ..... Connector (Coolant Level) ............................................................................. 1
27 1329152 Plug ............................................................................................................ 1
27 1329151 Terminal ..................................................................................................... 1
27 1330281 Terminal ..................................................................................................... 2
27 1402888 Seal ............................................................................................................ 2
28 1525577 Connector (With Resistor) (End Cap) ............................................................. 1
29 ..... Connector Assembly (Bus Terminal) .............................................................. 1
29 1489656 Connector (4-Way) ..................................................................................... 1
29 1489657 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 4
30 ..... Connector Assembly (Keyswitch) ................................................................... 1
30 1493465 Connector (2 Pin) ....................................................................................... 1
30 1330414 Connector (Secondary Lock) ..................................................................... 1
30 1330437 Terminal (Pin) ............................................................................................. 2
31 ..... Connector Assembly (Keyswitch) ................................................................... 1
31 1490242 Connector (2 Way) ..................................................................................... 1
31 1402813 Clip ............................................................................................................. 1
31 1330438 Terminal (Socket) ....................................................................................... 2
32 1534282 Clip ................................................................................................................. 2
33 1500899 Clip ................................................................................................................. 1
34 ..... Connector Assembly (Transmission Harness) ............................................... 1
34 1525567 Connector ................................................................................................... 1
34 1529046 Connector ................................................................................................... 1
34 1484377 Plug ............................................................................................................ 1
34 1463139 Terminal ..................................................................................................... 11
35 ..... Connector Assembly (Transmission Harness) ............................................... 1
35 1531973 Connector ................................................................................................... 1
35 1531974 Connector ................................................................................................... 1
35 1463139 Terminal ..................................................................................................... 6
36 ..... Connector Assembly (Lights/Cab Harness) ................................................... 1
36 1514602 Connector ................................................................................................... 1
36 1514603 Connector ................................................................................................... 1
36 1554359 Terminal ..................................................................................................... 4
37 ..... Connector Assembly (End Cap) ..................................................................... 1
37 1514597 Connector ................................................................................................... 1
37 1330439 Plug ............................................................................................................ 4
38 ..... Connector Assembly (End Cap) ..................................................................... 1
38 1480187 Connector ................................................................................................... 1
38 1330439 Plug ............................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 4-91


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


39 ..... Connector Assembly (Accessory 1) ............................................................... 1
39 1545202 Connector ................................................................................................... 1
39 1554359 Terminal ..................................................................................................... 2
39 1546697 Connector ................................................................................................... 1
40 ..... Connector Assembly (Engine Harness) .............................................................. 1
40 1514602 Connector ................................................................................................... 1
40 1514603 Connector ................................................................................................... 1
40 1330439 Plug ............................................................................................................ 12
40 1554359 Terminal ..................................................................................................... 12
41 ..... Connector Assembly (Engine Harness) ......................................................... 1
41 1502625 Connector ................................................................................................... 1
41 1502626 Connector ................................................................................................... 1
41 1330438 Terminal (Socket) ....................................................................................... 8

4-92 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-93


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-37)


RH CHASSIS — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ S/N F001V03139F)

4-94 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ S/N F001V03139F)

ITEM PART NO. DESCRIPTION QTY


2090053 Wire Harness (Chassis) ...................................................................................... 1
1 ..... End Cap Assembly ......................................................................................... 1
1 1514597 Connector ................................................................................................... 1
1 1330439 Plug ............................................................................................................ 4
2 ..... Connector Assembly (Lights And Cab Harness) ............................................ 1
2 1514602 Connector ................................................................................................... 1
2 1514603 Connector ................................................................................................... 1
2 1554359 Terminal ..................................................................................................... 4
3 ..... End Cap Assembly ......................................................................................... 1
3 1480187 Connector ................................................................................................... 1
3 1330439 Plug ............................................................................................................ 2
4 ..... Connector Assembly (ACC 1) ........................................................................ 1
4 1545202 Connector ................................................................................................... 1
4 1546697 Connector ................................................................................................... 1
4 1554359 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (VSM) ........................................................................... 1
5 1525570 Connector ................................................................................................... 1
5 1530037 Connector ................................................................................................... 1
5 1463139 Terminal ..................................................................................................... 8
5 1484377 Plug ............................................................................................................ 4
6 ..... Connector Assembly (VSM) ........................................................................... 1
6 1525568 Connector ................................................................................................... 1
6 1530037 Connector ................................................................................................... 1
6 1463139 Terminal ..................................................................................................... 7
6 1484377 Plug ............................................................................................................ 5
7 ..... Connector Assembly (VSM) ........................................................................... 1
7 1525567 Connector ................................................................................................... 1
7 1530037 Connector ................................................................................................... 1
7 1463139 Terminal ..................................................................................................... 9
7 1484377 Plug ............................................................................................................ 3
8 ..... Connector Assembly (VSM) ........................................................................... 1
8 1525563 Connector ................................................................................................... 1
8 1500913 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 8
8 1363886 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (Cowl Harness) ............................................................ 1
9 1489655 Connector (4 Way) ..................................................................................... 1
9 1330416 Connector ................................................................................................... 1
9 1330437 Terminal (Pin) ............................................................................................. 4
10 ..... Connector Assembly (Cowl Harness) ............................................................ 1
10 1531973 Connector ................................................................................................... 1
10 1500913 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 9
10 1484377 Plug ............................................................................................................ 3
11 ..... Connector Assembly (VSM) ........................................................................... 1
11 1525567 Connector ................................................................................................... 1
11 1529046 Connector ................................................................................................... 1
11 1463139 Terminal ..................................................................................................... 3
11 1484377 Plug ............................................................................................................ 9
12 ..... Connector Assembly (Voltage Switch) ........................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-95


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ S/N F001V03139F)

ITEM PART NO. DESCRIPTION QTY


12 1525569 Connector ................................................................................................... 1
12 1529046 Connector ................................................................................................... 1
12 1463139 Terminal ..................................................................................................... 3
12 1484377 Plug ............................................................................................................ 9
13 1534282 Clip ................................................................................................................. 1
14 ..... Connector Assembly (Horn) ........................................................................... 1
14 1476064 Connector ................................................................................................... 1
14 1476109 Connector Lock .......................................................................................... 1
14 1330356 Seal ............................................................................................................ 2
14 1330355 Terminal ..................................................................................................... 3
14 1476108 Wire Seal .................................................................................................... 1
15 ..... Connector Assembly (PDM) ........................................................................... 1
15 1521184 Connector ................................................................................................... 1
15 1521188 Lock ............................................................................................................ 1
15 1323579 Seal ............................................................................................................ 5
15 1327164 Seal ............................................................................................................ 2
15 1330281 Terminal ..................................................................................................... 5
15 1521989 Terminal ..................................................................................................... 1
15 1402888 Seal ............................................................................................................ 1
16 ..... Connector Assembly (PDM) ........................................................................... 1
16 1521183 Connector ................................................................................................... 1
16 1521188 Lock ............................................................................................................ 1
16 1323579 Seal ............................................................................................................ 7
16 1327164 Seal ............................................................................................................ 1
16 1330281 Terminal ..................................................................................................... 4
16 1521989 Terminal ..................................................................................................... 3
17 ..... End Cap Assembly ......................................................................................... 1
17 1534828 Clip ............................................................................................................. 1
18 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
18 1329152 Plug ............................................................................................................ 1
18 1329151 Terminal ..................................................................................................... 1
18 1330281 Terminal ..................................................................................................... 2
18 1402888 Seal ............................................................................................................ 2
19 ..... End Cap Assembly ......................................................................................... 1
19 1329150 Connector ................................................................................................... 1
19 1329151 Terminal ..................................................................................................... 1
19 1327164 Seal ............................................................................................................ 2
20 ..... Connector Assembly (PDM) ........................................................................... 1
20 1521185 Connector ................................................................................................... 1
20 1521188 Lock ............................................................................................................ 1
20 1323579 Seal ............................................................................................................ 7
20 1327164 Seal ............................................................................................................ 1
20 1330281 Terminal ..................................................................................................... 5
20 1521989 Terminal ..................................................................................................... 2
21 ..... Connector Assembly (PDM) ........................................................................... 1
21 1521186 Connector ................................................................................................... 1
21 1521188 Lock ............................................................................................................ 1
21 1323579 Seal ............................................................................................................ 7
21 1327164 Seal ............................................................................................................ 1
21 1521989 Terminal ..................................................................................................... 7

4-96 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ S/N F001V03139F)

ITEM PART NO. DESCRIPTION QTY


22 ..... Connector Assembly (ACC 2) ........................................................................ 1
22 1514602 Connector ................................................................................................... 1
22 1514603 Connector ................................................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 1
22 1554359 Terminal ..................................................................................................... 3
23 ..... End Cap Assembly ......................................................................................... 1
23 1514597 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 4
24 ..... End Cap Assembly ......................................................................................... 1
24 1626727 Connector ................................................................................................... 1
25 ..... Connector Assembly (Hood And Key Switch) ................................................ 1
25 1490242 Connector (2 Way) ..................................................................................... 1
25 1490243 Connector ................................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 2
26 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1514603 Connector ................................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 ..... End Cap Assembly ......................................................................................... 1
27 1626727 Connector ................................................................................................... 1
28 1509888 Clip ................................................................................................................. 2
29 ..... End Cap Assembly ......................................................................................... 1
29 1626727 Connector ................................................................................................... 1
30 ..... Connector Assembly ...................................................................................... 1
30 1490242 Connector (2 Way) ..................................................................................... 1
30 1490243 Connector ................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 2
31 1402815 Clip ................................................................................................................. 1
32 ..... Connector Assembly (Bus Terminal 2) ........................................................... 1
32 1489656 Connector (4-Way) ..................................................................................... 1
32 1489657 Connector ................................................................................................... 1
32 1330438 Terminal (Socket) ....................................................................................... 4
33 ..... End Cap Assembly ......................................................................................... 1
33 1525577 Connector (With Resistor) .......................................................................... 1
34 ..... Connector Assembly (Coolant Level) ............................................................. 1
34 1329152 Plug ............................................................................................................ 1
34 1329151 Terminal ..................................................................................................... 1
34 1330281 Terminal ..................................................................................................... 2
34 1402888 Seal ............................................................................................................ 2
35 ..... End Cap Assembly ......................................................................................... 1
35 1329150 Connector ................................................................................................... 1
35 1329151 Terminal ..................................................................................................... 1
35 1327164 Seal ............................................................................................................ 2
36 ..... Connector Assembly (Seat Harness) ............................................................. 1
36 1541991 Connector ................................................................................................... 1
36 1541992 Connector ................................................................................................... 1
36 1463139 Terminal ..................................................................................................... 8
37 1500899 Clip ................................................................................................................. 1
38 ..... Connector Assembly (Transmission Harness) ............................................... 1
38 1525567 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-97


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ S/N F001V03139F)

ITEM PART NO. DESCRIPTION QTY


38 1476109 Connector Lock .......................................................................................... 1
38 1463139 Terminal ..................................................................................................... 11
38 1484377 Plug ............................................................................................................ 1
39 ..... Connector Assembly (Transmission Harness) ............................................... 1
39 1531973 Connector ................................................................................................... 1
39 1531974 Connector ................................................................................................... 1
39 1463139 Terminal ..................................................................................................... 6
40 ..... Connector Assembly (Engine Harness) ......................................................... 1
40 1531973 Connector ................................................................................................... 1
40 1531974 Connector ................................................................................................... 1
40 1463139 Terminal ..................................................................................................... 6
41 ..... Connector Assembly (Engine Harness) ......................................................... 1
41 1502625 Connector ................................................................................................... 1
41 1502626 Connector ................................................................................................... 1
41 1330438 Terminal (Socket) ....................................................................................... 8
42 ..... Connector Assembly (Engine Harness) ......................................................... 1
42 1514602 Connector ................................................................................................... 1
42 1514603 Connector ................................................................................................... 1
42 1330439 Plug ............................................................................................................ 1
42 1554359 Terminal ..................................................................................................... 3

4-98 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-99


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-38)


RH CHASSIS — MAZDA, WITH ANTI-STALL (S/N F001V03140F →)

4-100 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA, WITH ANTI-STALL (S/N F001V03140F →)

ITEM PART NO. DESCRIPTION QTY


2108120 Wire Harness (Chassis) (RH) ............................................................................. 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525570 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 8
1 1484377 Plug ............................................................................................................ 4
1 1530037 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 1525568 Connector ................................................................................................... 1
2 1463139 Terminal ..................................................................................................... 1
2 1484377 Plug ............................................................................................................ 5
2 1530037 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
3 1525567 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 9
3 1484377 Plug ............................................................................................................ 3
3 1530037 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1525563 Connector ................................................................................................... 1
4 1363886 Terminal (Socket) ....................................................................................... 4
4 1330438 Terminal (Socket) ....................................................................................... 8
4 1500913 Connector (Secondary Lock) ..................................................................... 1
5 ..... Connector Assembly (Cowl Harness) ............................................................ 1
5 1489655 Connector (4 Way) ..................................................................................... 1
5 1330437 Terminal (Pin) ............................................................................................. 4
5 1330416 Connector ................................................................................................... 1
6 ..... Connector Assembly (Cowl Harness) ............................................................ 1
6 1493428 Connector (12-Way) ................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 10
6 1484377 Plug ............................................................................................................ 1
6 1500913 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
7 1525567 Connector ................................................................................................... 1
7 1484377 Plug ............................................................................................................ 9
7 1463139 Terminal ..................................................................................................... 3
7 1529046 Connector (Secondary Lock) ..................................................................... 1
8 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
8 1525569 Connector ................................................................................................... 1
8 1463139 Terminal ..................................................................................................... 3
8 1484377 Plug ............................................................................................................ 9
8 1529046 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (Horn) ........................................................................... 1
9 1476064 Connector ................................................................................................... 1
9 1330355 Terminal ..................................................................................................... 3
9 1330356 Seal ............................................................................................................ 2
9 1476108 Wire Seal .................................................................................................... 1
9 1476109 Connector Lock .......................................................................................... 1
10 ..... Connector Assembly (Power Distribution Module) ......................................... 1
10 1521184 Connector ................................................................................................... 1
10 1327164 Seal ............................................................................................................ 2
10 1330281 Terminal ..................................................................................................... 5

©2014 HYSTER COMPANY See Service Manual 4-101


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA, WITH ANTI-STALL (S/N F001V03140F →)

ITEM PART NO. DESCRIPTION QTY


10 1521989 Terminal ..................................................................................................... 1
10 1323579 Seal ............................................................................................................ 5
10 1402888 Seal ............................................................................................................ 1
10 1521188 Lock ............................................................................................................ 1
11 ..... Connector Assembly (Power Distribution Module) ......................................... 1
11 1521183 Connector ................................................................................................... 1
11 1521989 Terminal ..................................................................................................... 1
11 1330281 Terminal ..................................................................................................... 4
11 1327164 Seal ............................................................................................................ 1
11 1323579 Seal ............................................................................................................ 7
11 1521188 Lock ............................................................................................................ 1
12 1534828 Clip ................................................................................................................. 1
13 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
13 1329152 Plug ............................................................................................................ 1
13 1330281 Terminal ..................................................................................................... 2
13 1402888 Seal ............................................................................................................ 2
13 1329151 Terminal (Secondary Lock) ........................................................................ 1
14 ..... Connector Assembly (End Cap) ..................................................................... 1
14 1329150 Connector ................................................................................................... 1
14 1327164 Seal ............................................................................................................ 2
14 1329151 Terminal (Secondary Lock) ........................................................................ 1
15 ..... Connector Assembly (Power Distribution Module) ......................................... 1
15 1521185 Connector ................................................................................................... 1
15 1330281 Terminal ..................................................................................................... 5
15 1521989 Terminal ..................................................................................................... 2
15 1327164 Seal ............................................................................................................ 1
15 1323579 Seal ............................................................................................................ 7
15 1521188 Lock ............................................................................................................ 1
16 ..... Connector Assembly (Power Distribution Module) ......................................... 1
16 1521186 Connector ................................................................................................... 1
16 1521989 Terminal ..................................................................................................... 7
16 1327164 Seal ............................................................................................................ 1
16 1323579 Seal ............................................................................................................ 7
16 1521188 Lock ............................................................................................................ 1
17 ..... Connector Assembly (Accessory 2) ............................................................... 1
17 1514602 Connector ................................................................................................... 1
17 1554359 Terminal ..................................................................................................... 3
17 1330439 Plug ............................................................................................................ 1
17 1514603 Connector (Secondary Lock) ..................................................................... 1
18 ..... Connector Assembly (End Cap) ..................................................................... 1
18 1514597 Connector ................................................................................................... 1
18 1330439 Plug ............................................................................................................ 4
19 1402815 Clip ................................................................................................................. 1
20 ..... Connector Assembly (Seat Harness) ............................................................. 1
20 1541991 Connector ................................................................................................... 1
20 1463139 Terminal ..................................................................................................... 8
20 1541992 Connector (Secondary Lock) ..................................................................... 1
21 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2

4-102 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA, WITH ANTI-STALL (S/N F001V03140F →)

ITEM PART NO. DESCRIPTION QTY


21 1490243 Connector ................................................................................................... 1
22 1626727 Connector (End Cap) ..................................................................................... 1
23 1509888 Clip ................................................................................................................. 2
24 1626727 Connector (End Cap) ..................................................................................... 1
25 ..... Connector Assembly (Back-Up Alarm) ........................................................... 1
25 1490242 Connector (2 Way) ..................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 2
25 1490243 Connector ................................................................................................... 1
26 ..... Connector Assembly (End Cap) ..................................................................... 1
26 1493428 Connector (12-Way) ................................................................................... 1
26 1327164 Seal ............................................................................................................ 2
26 1329151 Terminal (Secondary Lock) ........................................................................ 1
27 ..... Connector Assembly (Coolant Level) ............................................................. 1
27 1329152 Plug ............................................................................................................ 1
27 1330281 Terminal ..................................................................................................... 2
27 1402888 Seal ............................................................................................................ 2
27 1329151 Terminal (Secondary Lock) ........................................................................ 1
28 1531973 Connector (End Cap) ..................................................................................... 1
29 ..... Connector Assembly (Bus Terminal) .............................................................. 1
29 1489656 Connector (4-Way) ..................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 4
29 1489657 Connector (Secondary Lock) ..................................................................... 1
30 1626727 Connector (End Cap) ..................................................................................... 1
31 ..... Connector Assembly (Hood Switch/Key Switch) ............................................ 1
31 1490242 Connector (2 Way) ..................................................................................... 1
31 1330438 Terminal (Socket) ....................................................................................... 1
31 1490243 Connector ................................................................................................... 1
32 1534282 Clip ................................................................................................................. 1
33 1500899 Clip ................................................................................................................. 1
34 ..... Connector Assembly (Transmission Harness) ............................................... 1
34 1525567 Connector ................................................................................................... 1
34 1463139 Terminal ..................................................................................................... 11
34 1484377 Plug ............................................................................................................ 1
34 1529046 Connector (Secondary Lock) ..................................................................... 1
35 ..... Connector Assembly (Transmission Harness) ............................................... 1
35 1531973 Connector ................................................................................................... 1
35 1463139 Terminal ..................................................................................................... 6
35 1531974 Connector (Secondary Lock) ..................................................................... 1
36 ..... Connector Assembly (Lights/Cab Harness) ................................................... 1
36 1514602 Connector ................................................................................................... 1
36 1554359 Terminal ..................................................................................................... 4
36 1514603 Connector (Secondary Lock) ..................................................................... 1
37 ..... Connector Assembly (End Cap) ..................................................................... 1
37 1514597 Connector ................................................................................................... 1
37 1330439 Plug ............................................................................................................ 4
38 ..... Connector Assembly (End Cap) ..................................................................... 1
38 1480187 Connector ................................................................................................... 1
38 1330439 Plug ............................................................................................................ 2
39 ..... Connector Assembly (Accessory 1) ............................................................... 1
39 1545202 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-103


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA, WITH ANTI-STALL (S/N F001V03140F →)

ITEM PART NO. DESCRIPTION QTY


39 1554359 Terminal ..................................................................................................... 2
39 1546697 Connector ................................................................................................... 1
40 ..... Connector Assembly (Engine Harness) ......................................................... 1
40 1514602 Connector ................................................................................................... 1
40 1554359 Terminal ..................................................................................................... 3
40 1330439 Plug ............................................................................................................ 1
40 1514603 Connector ................................................................................................... 1
41 ..... Connector Assembly (To Engine Harness) .................................................... 1
41 1502625 Connector ................................................................................................... 1
41 1330438 Terminal (Socket) ....................................................................................... 8
41 1502626 Connector (Secondary Lock) ..................................................................... 1
42 1626727 Connector (End Cap) ..................................................................................... 1
43 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
43 1490242 Connector (2 Way) ..................................................................................... 1
43 1330438 Terminal (Socket) ....................................................................................... 1
43 1490243 Connector ................................................................................................... 1
44 1531492 T-Fitting .......................................................................................................... 1
45 1531490 Conduit ........................................................................................................... 1
46 ..... Connector Assembly (To Engine Harness) .................................................... 1
46 1531973 Connector ................................................................................................... 1
46 1463139 Terminal ..................................................................................................... 6
46 1531974 Connector (Secondary Lock) ..................................................................... 1

4-104 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-105


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-39)


RH CHASSIS — MAZDA (S/N F001V03622H →)

4-106 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA (S/N F001V03622H →)

ITEM PART NO. DESCRIPTION QTY


4604167 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
1 1525563 Connector ................................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 8
1 1363886 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
3 1493428 Connector (12-Way) ................................................................................... 1
3 1500913 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 10
3 1484377 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
4 1525567 Connector ................................................................................................... 1
4 1529046 Connector ................................................................................................... 1
4 1463139 Terminal ..................................................................................................... 3
4 1484377 Plug ............................................................................................................ 9
5 ..... Connector Assembly (Vehicle Systems manager) ......................................... 1
5 1528869 Pin .............................................................................................................. 1
5 1529046 Connector ................................................................................................... 1
5 1463139 Terminal ..................................................................................................... 3
5 1484377 Plug ............................................................................................................ 9
6 275496 Conduit ........................................................................................................... AR
7 1540388 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Horn) ........................................................................... 1
8 1476064 Connector ................................................................................................... 1
8 1476109 Connector Lock .......................................................................................... 1
8 1330356 Seal ............................................................................................................ 2
8 1330355 Terminal ..................................................................................................... 3
8 1476108 Wire Seal .................................................................................................... 1
9 275493 Conduit ........................................................................................................... AR
10 275499 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Power Distribution Module) ......................................... 1
11 1521184 Connector ................................................................................................... 1
11 1521188 Lock ............................................................................................................ 1
11 1323579 Seal ............................................................................................................ 5
11 1327164 Seal ............................................................................................................ 2
11 1330281 Terminal ..................................................................................................... 5
11 1521989 Terminal ..................................................................................................... 1
11 1402888 Seal ............................................................................................................ 1
12 ..... Connector Assembly (Power Distribution Module) ......................................... 1
12 1521183 Connector ................................................................................................... 1
12 1521188 Lock ............................................................................................................ 1
12 1323579 Seal ............................................................................................................ 7
12 1327164 Seal ............................................................................................................ 1
12 1330281 Terminal ..................................................................................................... 4
12 1521989 Terminal ..................................................................................................... 3

©2014 HYSTER COMPANY See Service Manual 4-107


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA (S/N F001V03622H →)

ITEM PART NO. DESCRIPTION QTY


13 1534828 Clip ................................................................................................................. 1
14 275497 Conduit ........................................................................................................... AR
15 1531490 Conduit ........................................................................................................... 1
16 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
16 1329152 Plug ............................................................................................................ 1
16 1329151 Terminal ..................................................................................................... 1
16 1330281 Terminal ..................................................................................................... 2
17 ..... Connector Assembly (Endcap) ....................................................................... 1
17 1329150 Connector ................................................................................................... 1
17 1329151 Terminal ..................................................................................................... 1
17 1327164 Seal ............................................................................................................ 2
18 ..... Connector Assembly (Power Distribution Module) ......................................... 1
18 1521185 Connector ................................................................................................... 1
18 1521188 Lock ............................................................................................................ 1
18 1323579 Seal ............................................................................................................ 7
18 1327164 Seal ............................................................................................................ 1
18 1330281 Terminal ..................................................................................................... 5
18 1521989 Terminal ..................................................................................................... 2
19 ..... Connector Assembly (Power Distribution Module) ......................................... 1
19 1521186 Connector ................................................................................................... 1
19 1521188 Lock ............................................................................................................ 1
19 1323579 Seal ............................................................................................................ 7
19 1327164 Seal ............................................................................................................ 1
19 1521989 Terminal ..................................................................................................... 7
20 275495 Conduit ........................................................................................................... AR
21 ..... Connector Assembly (Acc #2) ........................................................................ 1
21 1514602 Connector ................................................................................................... 1
21 1514603 Connector ................................................................................................... 1
21 1330439 Plug ............................................................................................................ 1
21 1554359 Terminal ..................................................................................................... 3
22 ..... Connector Assembly (Endcap) ....................................................................... 1
22 1514597 Connector ................................................................................................... 1
22 1330439 Plug ............................................................................................................ 4
23 ..... Connector Assembly (Endcap) ....................................................................... 1
23 1626727 Connector ................................................................................................... 1
24 ..... Connector Assembly (Hood Switch/Keyswitch) ............................................. 1
24 1490242 Connector (2 Way) ..................................................................................... 1
24 1490243 Connector ................................................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 2
25 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
25 1490242 Connector (2 Way) ..................................................................................... 1
25 1490243 Connector ................................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 2
26 ..... Connector Assembly (Endcap) ....................................................................... 1
26 1626727 Connector ................................................................................................... 1
27 ..... Connector Assembly) (Bis Terminal #2) ......................................................... 1
27 1489656 Connector (4-Way) ..................................................................................... 1
27 1489657 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 4
28 ..... Connector Assembly (Endcap w/Resistor) ..................................................... 1

4-108 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA (S/N F001V03622H →)

ITEM PART NO. DESCRIPTION QTY


28 1525577 Connector (With Resistor) .......................................................................... 1
29 1699754 Conduit ........................................................................................................... AR
30 ..... Connector Assembly (Coolant Level) ............................................................. 1
30 4052151 Connector ................................................................................................... 1
30 1329151 Terminal ..................................................................................................... 1
30 1330281 Terminal ..................................................................................................... 2
30 1402888 Seal ............................................................................................................ 2
31 ..... Connector Assembly (Endcap) ....................................................................... 1
31 1329150 Connector ................................................................................................... 1
31 1329151 Terminal ..................................................................................................... 1
31 1327164 Seal ............................................................................................................ 2
32 1402815 Clip ................................................................................................................. 1
33 1509888 Clip ................................................................................................................. 3
34 ..... Connector Assembly (To Backup Alarm Harness) ......................................... 1
34 1490242 Connector (2 Way) ..................................................................................... 1
34 1490243 Connector ................................................................................................... 1
34 1330438 Terminal (Socket) ....................................................................................... 2
35 ..... Connector Assembly (Endcap) ....................................................................... 1
35 1626727 Connector ................................................................................................... 1
36 ..... Connector Assembly (Hydraulic Temperature) .............................................. 1
36 1402868 Connector ................................................................................................... 1
36 1323576 Terminal ..................................................................................................... 2
37 1509890 Clip ................................................................................................................. 2
38 ..... Connector Assembly (To MLM Harness) ....................................................... 1
38 1541991 Connector ................................................................................................... 1
38 1541992 Connector ................................................................................................... 1
38 1463139 Terminal ..................................................................................................... 5
38 1484377 Plug ............................................................................................................ 3
39 ..... Connector Assembly (Endcap) ....................................................................... 1
39 1541988 Connector (8 Pin) ....................................................................................... 1
39 1484377 Plug ............................................................................................................ 8
40 ..... Connector Assembly (To Seat Harness) ........................................................ 1
40 1531973 Connector ................................................................................................... 1
40 1531974 Connector ................................................................................................... 1
40 1463139 Terminal ..................................................................................................... 4
40 1484377 Plug ............................................................................................................ 2
41 1531492 T-Fitting .......................................................................................................... 1
42 1534282 Clip ...................................................................................................................... 2
43 1500899 Clip ................................................................................................................. 1
44 ..... Connector Assembly (To Transmission Harness) .......................................... 1
44 1525567 Connector ................................................................................................... 1
44 1529046 Connector ................................................................................................... 1
44 1463139 Terminal ..................................................................................................... 11
44 1484377 Plug ............................................................................................................ 1
45 ..... Connector Assembly (To Transmission Harness) .......................................... 1
45 1531973 Connector ................................................................................................... 1
45 1531974 Connector ................................................................................................... 1
45 1463139 Terminal ..................................................................................................... 6
46 ..... Connector Assembly (To Engine Harness) .................................................... 1
46 1531973 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-109


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA (S/N F001V03622H →)

ITEM PART NO. DESCRIPTION QTY


46 1531974 Connector ................................................................................................... 1
46 1463139 Terminal ..................................................................................................... 6
47 ..... Connector Assembly (To Engine Harness) .................................................... 1
47 1502625 Connector ................................................................................................... 1
47 1502626 Connector ................................................................................................... 1
47 1330438 Terminal (Socket) ....................................................................................... 8
48 ..... Connector Assembly (To Engine Harness) .................................................... 1
48 1514602 Connector ................................................................................................... 1
48 1514603 Connector ................................................................................................... 1
48 1330439 Plug ............................................................................................................ 1
48 1554359 Terminal ..................................................................................................... 3
49 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
49 1490242 Connector (2 Way) ..................................................................................... 1
49 1490243 Connector ................................................................................................... 1
49 1330438 Terminal (Socket) ....................................................................................... 2
50 ..... Connector Assembly (Endcap) ....................................................................... 1
50 1626727 Connector ................................................................................................... 1
51 ..... Connector Assembly (Endcap) ....................................................................... 1
51 1514597 Connector ................................................................................................... 1
51 1330439 Plug ............................................................................................................ 4
52 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
52 1514602 Connector ................................................................................................... 1
52 1514603 Connector ................................................................................................... 1
52 1554359 Terminal ..................................................................................................... 4
53 ..... Connector Assembly (Endcap) ....................................................................... 1
53 1480187 Connector ................................................................................................... 1
53 1330439 Plug ............................................................................................................ 2
54 ..... Connector Assembly (Acc #1) ........................................................................ 1
54 1545202 Connector ................................................................................................... 1
54 1546697 Connector ................................................................................................... 1
54 1554359 Terminal ..................................................................................................... 2
55 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
55 1525570 Connector ................................................................................................... 1
55 1530037 Connector ................................................................................................... 1
55 1463139 Terminal ..................................................................................................... 8
55 1484377 Plug ............................................................................................................ 4
56 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
56 1525569 Connector ................................................................................................... 1
56 1530037 Connector ................................................................................................... 1
56 1463139 Terminal ..................................................................................................... 2
56 1484377 Plug ............................................................................................................ 10
57 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
57 1525568 Connector ................................................................................................... 1
57 1530037 Connector ................................................................................................... 1
57 1463139 Terminal ..................................................................................................... 7
57 1484377 Plug ............................................................................................................ 5
58 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
58 1525567 Connector ................................................................................................... 1
58 1530037 Connector ................................................................................................... 1
58 1463139 Terminal ..................................................................................................... 9

4-110 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA (S/N F001V03622H →)

ITEM PART NO. DESCRIPTION QTY


58 1484377 Plug ............................................................................................................ 3

©2014 HYSTER COMPANY See Service Manual 4-111


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-40)


RH CHASSIS — MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

4-112 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

ITEM PART NO. DESCRIPTION QTY


4620354 Wire Harness ..................................................................................................... 1
1 ..... Connector Assembly (Vehicle Systems Manager) .................................... 1
1 1525563 Connector ................................................................................................. 1
1 1500913 Connector ................................................................................................. 1
1 1330438 Terminal (Socket) ..................................................................................... 8
1 1363886 Terminal (Socket) ..................................................................................... 4
2 ..... Connector Assembly (To Cowl Harness) ................................................... 1
2 1489655 Connector (4 Way) ................................................................................... 1
2 1330416 Connector ................................................................................................. 1
2 1330437 Terminal (Pin) ........................................................................................... 4
3 ..... Connector Assembly (To Cowl Harness) ................................................... 1
3 1493428 Connector (12-Way) ................................................................................. 1
3 1500913 Connector ................................................................................................. 1
3 1330438 Terminal (Socket) ..................................................................................... 10
3 1484377 Plug ........................................................................................................... 2
4 ..... Connector Assembly (Vehicle Systems Manager) .................................... 1
4 1525567 Connector ................................................................................................. 1
4 1529046 Connector ................................................................................................. 1
4 1463139 Terminal .................................................................................................... 3
4 1484377 Plug ........................................................................................................... 9
5 ..... Connector Assembly (Vehicle Systems manager) .................................... 1
5 1528869 Pin .............................................................................................................. 1
5 1529046 Connector ................................................................................................. 1
5 1463139 Terminal .................................................................................................... 3
5 1484377 Plug ........................................................................................................... 9
6 275496 Conduit .......................................................................................................... AR
7 1540388 Conduit .......................................................................................................... AR
8 ..... Connector Assembly (Horn) ........................................................................ 1
8 1476064 Connector ................................................................................................. 1
8 1476109 Connector Lock ........................................................................................ 1
8 1330356 Seal ............................................................................................................ 2
8 1330355 Terminal .................................................................................................... 3
8 1476108 Wire Seal ................................................................................................... 1
9 275493 Conduit .......................................................................................................... AR
10 275499 Conduit .......................................................................................................... AR
11 ..... Connector Assembly (Power Distribution Module) .................................. 1
11 1521184 Connector ................................................................................................. 1
11 1521188 Lock ........................................................................................................... 1
11 1323579 Seal ............................................................................................................ 5
11 1327164 Seal ............................................................................................................ 2
11 1330281 Terminal .................................................................................................... 5
11 1521989 Terminal .................................................................................................... 1
11 1402888 Seal ............................................................................................................ 1
12 ..... Connector Assembly (Power Distribution Module) .................................. 1
12 1521183 Connector ................................................................................................. 1
12 1521188 Lock ........................................................................................................... 1
12 1323579 Seal ............................................................................................................ 7
12 1327164 Seal ............................................................................................................ 1
12 1330281 Terminal .................................................................................................... 4
12 1521989 Terminal .................................................................................................... 3

©2014 HYSTER COMPANY See Service Manual 4-113


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

ITEM PART NO. DESCRIPTION QTY


13 1534828 Clip ................................................................................................................. 1
14 275497 Conduit .......................................................................................................... AR
15 1531490 Conduit .......................................................................................................... 1
16 ..... Connector Assembly (Hydraulic Filter) ...................................................... 1
16 1329152 Plug ........................................................................................................... 1
16 1329151 Terminal .................................................................................................... 1
16 1330281 Terminal .................................................................................................... 2
17 ..... Connector Assembly (Endcap) ................................................................... 1
17 1329150 Connector ................................................................................................. 1
17 1329151 Terminal .................................................................................................... 1
17 1327164 Seal ............................................................................................................ 2
18 ..... Connector Assembly (Power Distribution Module) .................................. 1
18 1521185 Connector ................................................................................................. 1
18 1521188 Lock ........................................................................................................... 1
18 1323579 Seal ............................................................................................................ 7
18 1327164 Seal ............................................................................................................ 1
18 1330281 Terminal .................................................................................................... 5
18 1521989 Terminal .................................................................................................... 2
19 ..... Connector Assembly (Power Distribution Module) .................................. 1
19 1521186 Connector ................................................................................................. 1
19 1521188 Lock ........................................................................................................... 1
19 1323579 Seal ............................................................................................................ 7
19 1327164 Seal ............................................................................................................ 1
19 1521989 Terminal .................................................................................................... 7
20 275495 Conduit .......................................................................................................... AR
21 ..... Connector Assembly (Acc #2) .................................................................... 1
21 1514602 Connector ................................................................................................... 1
21 1514603 Connector ................................................................................................. 1
21 1330439 Plug ........................................................................................................... 1
21 1554359 Terminal .................................................................................................... 3
22 ..... Connector Assembly (Endcap) ................................................................... 1
22 1514597 Connector ................................................................................................. 1
22 1330439 Plug ........................................................................................................... 4
23 ..... Connector Assembly (Endcap) ................................................................... 1
23 1626727 Connector ................................................................................................. 1
24 ..... Connector Assembly (Hood Switch/Keyswitch) ....................................... 1
24 1490242 Connector (2 Way) ................................................................................... 1
24 1490243 Connector ................................................................................................. 1
24 1330438 Terminal (Socket) ..................................................................................... 2
25 ..... Connector Assembly (Alternate Horn Button) .......................................... 1
25 1490242 Connector (2 Way) ................................................................................... 1
25 1490243 Connector ................................................................................................. 1
25 1330438 Terminal (Socket) ..................................................................................... 2
26 ..... Connector Assembly (Endcap) ................................................................... 1
26 1626727 Connector ................................................................................................. 1
27 ..... Connector Assembly) (Bis Terminal #2) .................................................... 1
27 1489656 Connector (4-Way) ................................................................................... 1
27 1489657 Connector ................................................................................................. 1
27 1330438 Terminal (Socket) ..................................................................................... 4
28 ..... Connector Assembly (Endcap w/Resistor) ................................................ 1

4-114 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

ITEM PART NO. DESCRIPTION QTY


28 1525577 Connector (With Resistor) ....................................................................... 1
29 1699754 Conduit .......................................................................................................... AR
30 ..... Connector Assembly (Coolant Level) ........................................................ 1
30 4052151 Connector ................................................................................................. 1
30 1329151 Terminal .................................................................................................... 1
30 1330281 Terminal .................................................................................................... 2
30 1402888 Seal ............................................................................................................ 2
31 ..... Connector Assembly (Endcap) ................................................................... 1
31 1329150 Connector ................................................................................................. 1
31 1329151 Terminal .................................................................................................... 1
31 1327164 Seal ............................................................................................................ 2
32 1402815 Clip ................................................................................................................. 1
33 1509888 Clip ................................................................................................................. 3
34 ..... Connector Assembly (To Backup Alarm Harness) ................................... 1
34 1490242 Connector (2 Way) ................................................................................... 1
34 1490243 Connector ................................................................................................. 1
34 1330438 Terminal (Socket) ..................................................................................... 2
35 ..... Connector Assembly (Endcap) ................................................................... 1
35 1626727 Connector ................................................................................................. 1
36 ..... Connector Assembly (Hydraulic Temperature) ......................................... 1
36 1402868 Connector ................................................................................................. 1
36 1323576 Terminal .................................................................................................... 2
37 1509890 Clip ................................................................................................................. 2
38 ..... Connector Assembly (To MLM Harness) ................................................... 1
38 1541991 Connector ................................................................................................. 1
38 1541992 Connector ................................................................................................. 1
38 1463139 Terminal .................................................................................................... 5
38 1484377 Plug ........................................................................................................... 3
39 ..... Connector Assembly (Endcap) ................................................................... 1
39 1541988 Connector (8 Pin) ..................................................................................... 1
39 1484377 Plug ........................................................................................................... 8
40 ..... Connector Assembly (To Seat Harness) .................................................... 1
40 1531973 Connector ................................................................................................. 1
40 1531974 Connector ................................................................................................. 1
40 1463139 Terminal .................................................................................................... 4
40 1484377 Plug ........................................................................................................... 2
41 1531492 T-Fitting ......................................................................................................... 1
42 1534282 Clip ..................................................................................................................... 2
43 1500899 Clip ................................................................................................................. 1
44 ..... Connector Assembly (To Transmission Harness) .................................... 1
44 1525567 Connector ................................................................................................. 1
44 1529046 Connector ................................................................................................. 1
44 1463139 Terminal .................................................................................................... 11
44 1484377 Plug ........................................................................................................... 1
45 ..... Connector Assembly (To Transmission Harness) .................................... 1
45 1531973 Connector ................................................................................................. 1
45 1531974 Connector ................................................................................................. 1
45 1463139 Terminal .................................................................................................... 6
46 ..... Connector Assembly (To Engine Harness) ............................................... 1
46 1531973 Connector ................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 4-115


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

ITEM PART NO. DESCRIPTION QTY


46 1531974 Connector ................................................................................................. 1
46 1463139 Terminal .................................................................................................... 6
47 ..... Connector Assembly (To Engine Harness) ............................................... 1
47 1502625 Connector ................................................................................................. 1
47 1502626 Connector ................................................................................................. 1
47 1330438 Terminal (Socket) ..................................................................................... 8
48 ..... Connector Assembly (To Engine Harness) ............................................... 1
48 1514602 Connector ................................................................................................... 1
48 1514603 Connector ................................................................................................. 1
48 1330439 Plug ........................................................................................................... 1
48 1554359 Terminal .................................................................................................... 3
49 ..... Connector Assembly (Hydraulic Solenoid) ............................................... 1
49 1490242 Connector (2 Way) ................................................................................... 1
49 1490243 Connector ................................................................................................. 1
49 1330438 Terminal (Socket) ..................................................................................... 2
50 ..... Connector Assembly (Endcap) ................................................................... 1
50 1626727 Connector ................................................................................................. 1
51 ..... Connector Assembly (Endcap) ................................................................... 1
51 1514597 Connector ................................................................................................. 1
51 1330439 Plug ........................................................................................................... 4
52 ..... Connector Assembly (To Lights/Cab Harness) ......................................... 1
52 1514602 Connector ................................................................................................... 1
52 1514603 Connector ................................................................................................. 1
52 1554359 Terminal .................................................................................................... 4
53 ..... Connector Assembly (Endcap) ................................................................... 1
53 1480187 Connector ................................................................................................. 1
53 1330439 Plug ........................................................................................................... 2
54 ..... Connector Assembly (Acc #1) .................................................................... 1
54 1545202 Connector ................................................................................................... 1
54 1546697 Connector ................................................................................................. 1
54 1554359 Terminal .................................................................................................... 2
55 ..... Connector Assembly (Vehicle Systems Manager) .................................... 1
55 1525570 Connector ................................................................................................. 1
55 1530037 Connector ................................................................................................. 1
55 1463139 Terminal .................................................................................................... 8
55 1484377 Plug ........................................................................................................... 4
56 ..... Connector Assembly (Vehicle Systems Manager) .................................... 1
56 1525569 Connector ................................................................................................. 1
56 1530037 Connector ................................................................................................. 1
56 1463139 Terminal .................................................................................................... 2
56 1484377 Plug ........................................................................................................... 10
57 ..... Connector Assembly (Vehicle Systems Manager) .................................... 1
57 1525568 Connector ................................................................................................. 1
57 1530037 Connector ................................................................................................. 1
57 1463139 Terminal .................................................................................................... 7
57 1484377 Plug ........................................................................................................... 5
58 ..... Connector Assembly (Vehicle Systems Manager) .................................... 1
58 1525567 Connector ................................................................................................. 1
58 1530037 Connector ................................................................................................. 1
58 1463139 Terminal .................................................................................................... 9

4-116 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

ITEM PART NO. DESCRIPTION QTY


58 1484377 Plug ........................................................................................................... 3
59 ..... Connector Assembly (Seat Switch Harness) ............................................. 1
59 1632865 Connector ................................................................................................. 1
59 1514603 Connector ................................................................................................. 1
59 1554359 Terminal .................................................................................................... 4

©2014 HYSTER COMPANY See Service Manual 4-117


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-41)


RH CHASSIS — MAZDA-WITH SEAT BELT SEQUENCE MODULE

4-118 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


4635227 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Seat Belt Sequence Module) ...................................... 1
1 1502625 Connector ................................................................................................... 1
1 1502626 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 6
1 1484377 Plug ............................................................................................................ 2
1 1602431 Fuse Holder ................................................................................................ 1
2 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
3 1493428 Connector (12-Way) ................................................................................... 1
3 1500913 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 10
3 1484377 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
4 1525567 Connector ................................................................................................... 1
4 1529046 Connector ................................................................................................... 1
4 1463139 Terminal ..................................................................................................... 3
4 1484377 Plug ............................................................................................................ 9
5 ..... Connector Assembly (Vehicle Systems manager) ......................................... 1
5 1525567 Connector ................................................................................................... 1
5 1529046 Connector ................................................................................................... 1
5 1463139 Terminal ..................................................................................................... 3
5 1484377 Plug ............................................................................................................ 9
6 275496 Conduit ........................................................................................................... AR
7 1540388 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Horn) ........................................................................... 1
8 1476064 Connector ................................................................................................... 1
8 1476109 Connector Lock .......................................................................................... 1
8 1330356 Seal ............................................................................................................ 2
8 1330355 Terminal ..................................................................................................... 3
8 1476108 Wire Seal .................................................................................................... 1
9 275493 Conduit ........................................................................................................... AR
10 275499 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Power Distribution Module) ......................................... 1
11 1521184 Connector ................................................................................................... 1
11 1521188 Lock ............................................................................................................ 1
11 1323579 Seal ............................................................................................................ 5
11 1327164 Seal ............................................................................................................ 2
11 1330281 Terminal ..................................................................................................... 5
11 1521989 Terminal ..................................................................................................... 1
11 1402888 Seal ............................................................................................................ 1
12 ..... Connector Assembly (Power Distribution Module) ......................................... 1
12 1521183 Connector ................................................................................................... 1
12 1521188 Lock ............................................................................................................ 1
12 1323579 Seal ............................................................................................................ 7
12 1327164 Seal ............................................................................................................ 1
12 1330281 Terminal ..................................................................................................... 4

©2014 HYSTER COMPANY See Service Manual 4-119


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


12 1521989 Terminal ..................................................................................................... 3
13 1534828 Clip ................................................................................................................. 1
14 275497 Conduit ........................................................................................................... AR
15 1531490 Conduit ........................................................................................................... 1
16 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
16 1329152 Plug ............................................................................................................ 1
16 1329151 Terminal ..................................................................................................... 1
16 1330281 Terminal ..................................................................................................... 2
17 ..... Connector Assembly (Endcap) ....................................................................... 1
17 1329150 Connector ................................................................................................... 1
17 1329151 Terminal ..................................................................................................... 1
17 1327164 Seal ............................................................................................................ 2
18 ..... Connector Assembly (Power Distribution Module) ......................................... 1
18 1521185 Connector ................................................................................................... 1
18 1521188 Lock ............................................................................................................ 1
18 1323579 Seal ............................................................................................................ 7
18 1327164 Seal ............................................................................................................ 1
18 1330281 Terminal ..................................................................................................... 5
18 1521989 Terminal ..................................................................................................... 2
19 ..... Connector Assembly (Power Distribution Module) ......................................... 1
19 1521186 Connector ................................................................................................... 1
19 1521188 Lock ............................................................................................................ 1
19 1323579 Seal ............................................................................................................ 7
19 1327164 Seal ............................................................................................................ 1
19 1521989 Terminal ..................................................................................................... 7
20 275495 Conduit ........................................................................................................... AR
21 ..... Connector Assembly (Acc #2) ........................................................................ 1
21 1514602 Connector ................................................................................................... 1
21 1514603 Connector ................................................................................................... 1
21 1330439 Plug ............................................................................................................ 1
21 1554359 Terminal ..................................................................................................... 3
22 ..... Connector Assembly (Endcap) ....................................................................... 1
22 1514597 Connector ................................................................................................... 1
22 1330439 Plug ............................................................................................................ 4
23 ..... Connector Assembly (Endcap) ....................................................................... 1
23 1626727 Connector ................................................................................................... 1
24 ..... Connector Assembly (Hood Switch/Keyswitch) ............................................. 1
24 1490242 Connector (2 Way) ..................................................................................... 1
24 1490243 Connector ................................................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 2
25 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
25 1490242 Connector (2 Way) ..................................................................................... 1
25 1490243 Connector ................................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 2
26 ..... Connector Assembly (Endcap) ....................................................................... 1
26 1626727 Connector ................................................................................................... 1
27 ..... Connector Assembly) (Bis Terminal #2) ......................................................... 1
27 1489656 Connector (4-Way) ..................................................................................... 1
27 1489657 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 4

4-120 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


28 ..... Connector Assembly (Endcap w/Resistor) ..................................................... 1
28 1525577 Connector (With Resistor) .......................................................................... 1
29 1699754 Conduit ........................................................................................................... AR
30 ..... Connector Assembly (Coolant Level) ............................................................. 1
30 4052151 Connector ................................................................................................... 1
30 1329151 Terminal ..................................................................................................... 1
30 1330281 Terminal ..................................................................................................... 2
30 1402888 Seal ............................................................................................................ 2
31 ..... Connector Assembly (Endcap) ....................................................................... 1
31 1329150 Connector ................................................................................................... 1
31 1329151 Terminal ..................................................................................................... 1
31 1327164 Seal ............................................................................................................ 2
32 1402815 Clip ................................................................................................................. 1
33 1509888 Clip ................................................................................................................. 3
34 ..... Connector Assembly (To Backup Alarm Harness) ......................................... 1
34 1490242 Connector (2 Way) ..................................................................................... 1
34 1490243 Connector ................................................................................................... 1
34 1330438 Terminal (Socket) ....................................................................................... 2
35 ..... Connector Assembly (Endcap) ....................................................................... 1
35 1626727 Connector ................................................................................................... 1
36 ..... Connector Assembly (Hydraulic Temperature) .............................................. 1
36 1402868 Connector ................................................................................................... 1
36 1323576 Terminal ..................................................................................................... 2
37 1509890 Clip ................................................................................................................. 2
38 ..... Connector Assembly (To MLM Harness) ....................................................... 1
38 1541991 Connector ................................................................................................... 1
38 1541992 Connector ................................................................................................... 1
38 1463139 Terminal ..................................................................................................... 5
38 1484377 Plug ............................................................................................................ 3
39 ..... Connector Assembly (Endcap) ....................................................................... 1
39 1541988 Connector (8 Pin) ....................................................................................... 1
39 1484377 Plug ............................................................................................................ 8
40 ..... Connector Assembly (To Seat Harness) ........................................................ 1
40 1531973 Connector ................................................................................................... 1
40 1531974 Connector ................................................................................................... 1
40 1463139 Terminal ..................................................................................................... 4
40 1484377 Plug ............................................................................................................ 2
41 1531492 T-Fitting .......................................................................................................... 1
42 1534282 Clip ................................................................................................................. 2
43 1500899 Clip ................................................................................................................. 1
44 ..... Connector Assembly (To Transmission Harness) .......................................... 1
44 1525567 Connector ................................................................................................... 1
44 1529046 Connector ................................................................................................... 1
44 1463139 Terminal ..................................................................................................... 10
44 1484377 Plug ............................................................................................................ 2
45 ..... Connector Assembly (To Transmission Harness) .......................................... 1
45 1531973 Connector ................................................................................................... 1
45 1531974 Connector ................................................................................................... 1
45 1463139 Terminal ..................................................................................................... 4
45 1484377 Plug ............................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 4-121


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


46 ..... Connector Assembly (To Engine Harness) .................................................... 1
46 1531973 Connector ................................................................................................... 1
46 1531974 Connector ................................................................................................... 1
46 1463139 Terminal ..................................................................................................... 6
47 ..... Connector Assembly (To Engine Harness) .................................................... 1
47 1502625 Connector ................................................................................................... 1
47 1502626 Connector ................................................................................................... 1
47 1330438 Terminal (Socket) ....................................................................................... 8
48 ..... Connector Assembly (To Engine Harness) .................................................... 1
48 1632865 Connector ................................................................................................... 1
48 1514603 Connector ................................................................................................... 1
48 1330439 Plug ............................................................................................................ 1
48 1554359 Terminal ..................................................................................................... 3
49 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
49 1490242 Connector (2 Way) ..................................................................................... 1
49 1490243 Connector ................................................................................................... 1
49 1330438 Terminal (Socket) ....................................................................................... 2
50 ..... Connector Assembly (Endcap) ....................................................................... 1
50 1626727 Connector ................................................................................................... 1
51 ..... Connector Assembly (Endcap) ....................................................................... 1
51 1330439 Plug ............................................................................................................ 4
51 4047669 Connector ................................................................................................... 1
52 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
52 1514603 Connector ................................................................................................... 1
52 1554359 Terminal ..................................................................................................... 4
52 1632865 Connector ................................................................................................... 1
53 ..... Connector Assembly (Endcap) ....................................................................... 1
53 1480187 Connector ................................................................................................... 1
53 1330439 Plug ............................................................................................................ 2
54 ..... Connector Assembly (Acc #1) ........................................................................ 1
54 1546697 Connector ................................................................................................... 1
54 1554359 Terminal ..................................................................................................... 2
54 4047664 Connector ................................................................................................... 1
55 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
55 1525570 Connector ................................................................................................... 1
55 1530037 Connector ................................................................................................... 1
55 1463139 Terminal ..................................................................................................... 7
55 1484377 Plug ............................................................................................................ 5
56 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
56 1525569 Connector ................................................................................................... 1
56 1530037 Connector ................................................................................................... 1
56 1463139 Terminal ..................................................................................................... 2
56 1484377 Plug ............................................................................................................ 10
57 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
57 1525568 Connector ................................................................................................... 1
57 1530037 Connector ................................................................................................... 1
57 1463139 Terminal ..................................................................................................... 5
57 1484377 Plug ............................................................................................................ 7
58 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
58 1525567 Connector ................................................................................................... 1

4-122 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – MAZDA-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


58 1530037 Connector ................................................................................................... 1
58 1463139 Terminal ..................................................................................................... 9
58 1484377 Plug ............................................................................................................ 3
59 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
59 1525563 Connector ................................................................................................... 1
59 1500913 Connector ................................................................................................... 1
59 1330438 Terminal (Socket) ....................................................................................... 8
59 1363886 Terminal (Socket) ....................................................................................... 4
60 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
60 1493465 Connector (2 Pin) ....................................................................................... 1
60 1330414 Connector (Secondary Lock) ..................................................................... 1
60 1330437 Terminal (Pin) ............................................................................................. 4

©2014 HYSTER COMPANY See Service Manual 4-123


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-42)


RH CHASSIS — YANMAR DIESEL (→ 2/2006)

4-124 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ 2/2006)

ITEM PART NO. DESCRIPTION QTY


2074736 Wire Harness (Chassis) ...................................................................................... 1
1 1525569 Connector (Vehicle System Manager) ........................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 8
1 1363886 Terminal (Socket) ....................................................................................... 4
2 1489655 Connector (4 Way) (To Cowl Harness) .......................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 1493428 Connector (12-Way) (To Cowl Harness) ........................................................ 1
3 1500913 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 9
3 1330439 Plug ............................................................................................................ 3
4 1525567 Connector (Vehicle System Manager) ........................................................... 1
4 1529046 Connector ................................................................................................... 1
4 1463139 Terminal ..................................................................................................... 6
4 1484377 Plug ............................................................................................................ 6
5 1525569 Connector (Vehicle System Manager) ........................................................... 1
5 1529046 Connector ................................................................................................... 1
5 1463139 Terminal ..................................................................................................... 9
5 1484377 Plug ............................................................................................................ 3
6 1476064 Connector (Horn) ............................................................................................ 1
6 1476109 Connector Lock .......................................................................................... 1
6 1330356 Seal ............................................................................................................ 2
6 1330355 Terminal ..................................................................................................... 3
6 1476108 Wire Seal .................................................................................................... 1
7 1521184 Connector (Power Distribution Manager) ....................................................... 1
7 1521188 Lock ............................................................................................................ 1
7 1323579 Seal ............................................................................................................ 5
7 1327164 Seal ............................................................................................................ 2
7 1330281 Terminal ..................................................................................................... 5
7 1521989 Terminal ..................................................................................................... 1
7 1402888 Seal ............................................................................................................ 1
8 1521183 Connector (Power Distribution Manager) ....................................................... 1
8 1521188 Lock ............................................................................................................ 1
8 1323579 Seal ............................................................................................................ 7
8 1327164 Seal ............................................................................................................ 1
8 1330281 Terminal ..................................................................................................... 4
8 1521989 Terminal ..................................................................................................... 3
9 1534828 Clip ................................................................................................................. 1
10 1329152 Plug (Connector)(Hydraulic Filter) .................................................................. 1
10 1329151 Terminal ..................................................................................................... 1
10 1330281 Terminal ..................................................................................................... 2
10 1402888 Seal ............................................................................................................ 2
11 1329150 Connector (End Cap) ..................................................................................... 1
11 1329151 Terminal ..................................................................................................... 2
11 1327164 Seal ............................................................................................................ 1
12 1521185 Connector (Power Distribution Module) ......................................................... 1
12 1521188 Lock ............................................................................................................ 1
12 1323579 Seal ............................................................................................................ 8
12 1330281 Terminal ..................................................................................................... 6

©2014 HYSTER COMPANY See Service Manual 4-125


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ 2/2006)

ITEM PART NO. DESCRIPTION QTY


12 1521989 Terminal ..................................................................................................... 2
13 1521186 Connector (Power Distribution Module) ......................................................... 1
13 1521188 Lock ............................................................................................................ 1
13 1323579 Seal ............................................................................................................ 7
13 1327164 Seal ............................................................................................................ 1
13 1521989 Terminal ..................................................................................................... 2
14 1514602 Connector (Accessory 2) ................................................................................ 1
14 1514603 Connector ................................................................................................... 1
14 1330439 Plug ............................................................................................................ 1
14 1554359 Terminal ..................................................................................................... 3
15 1514597 Connector (End Cap) ..................................................................................... 1
15 1330439 Plug ............................................................................................................ 4
16 1572588 Switch -Reed .................................................................................................. 1
17 1490242 Connector (2 Way) (Socket)(Alternate Horn Button) ...................................... 1
17 1561519 Connector ................................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 2
18 1351681 Connector ....................................................................................................... 1
19 1489656 Connector (4-Way) (Socket)(Buss Terminal 2) .............................................. 1
19 1489657 Connector (Socket) .................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 5
20 1509890 Clip ................................................................................................................. 2
21 1493430 Connector (6 Way Housing) (To Backup Harness) ........................................ 1
21 1529052 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 6
22 1351683 Connector ....................................................................................................... 1
23 1329152 Plug (Connector)(Coolant Level) .................................................................... 1
23 1329151 Terminal ..................................................................................................... 1
23 1330281 Terminal ..................................................................................................... 2
23 1402888 Seal ............................................................................................................ 2
24 1329150 Connector (End Cap) ..................................................................................... 1
24 1329151 Terminal ..................................................................................................... 1
24 1327164 Seal ............................................................................................................ 2
25 1509888 Clip ................................................................................................................. 2
26 1402815 Clip ................................................................................................................. 2
27 1541991 Connector (To Seal Harness) ......................................................................... 1
27 1541992 Connector ................................................................................................... 1
27 1463139 Terminal ..................................................................................................... 1
28 1525577 Connector (With Resistor) (End Cap) ............................................................. 1
29 1493465 Connector (2 Pin) ........................................................................................... 1
29 1541992 Connector ................................................................................................... 1
29 1330437 Terminal (Pin) (Keyswitch) ......................................................................... 2
30 1490242 Connector (2 Way) (Socket) ........................................................................... 1
30 1490243 Connector (Socket) .................................................................................... 1
30 1330437 Terminal (Pin) ............................................................................................. 2
31 1502627 Connector (Socket) (To Transmission Harness) ............................................ 1
31 1330438 Terminal (Socket) ....................................................................................... 14
31 1330439 Plug ............................................................................................................ 9
32 1500899 Clip ................................................................................................................. 1
33 1531501 Connector (To Engine Harness) ..................................................................... 1
33 1330438 Terminal (Socket) ....................................................................................... 13

4-126 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ 2/2006)

ITEM PART NO. DESCRIPTION QTY


33 1330439 Plug ............................................................................................................ 7
33 1463139 Terminal ..................................................................................................... 6
33 1554359 Terminal ..................................................................................................... 3
34 1540944 Clip ................................................................................................................. 1
35 1514602 Connector (To Light/Cab Harness) ................................................................ 1
35 1514603 Connector ................................................................................................... 1
35 1554359 Terminal ..................................................................................................... 4
36 1514597 Connector (End Cap) ..................................................................................... 1
36 1330439 Plug ............................................................................................................ 4
37 1545202 Connector (Accessory 1) ................................................................................ 1
37 1546697 Connector ................................................................................................... 1
37 1554359 Terminal ..................................................................................................... 2
38 1480187 Connector (End Cap) ..................................................................................... 1
38 1330439 Plug ............................................................................................................ 2
39 1525570 Connector (Vehicle System Manager) ........................................................... 1
39 1530037 Connector ................................................................................................... 1
39 1463139 Terminal ..................................................................................................... 7
39 1484377 Plug ............................................................................................................ 5
40 1525569 Connector (Vehicle System Manager) ........................................................... 1
40 1530037 Connector ................................................................................................... 1
40 1463139 Terminal ..................................................................................................... 11
40 1484377 Plug ............................................................................................................ 1
41 1525568 Connector (Vehicle System Manager) ........................................................... 1
41 1530037 Connector ................................................................................................... 1
41 1463139 Terminal ..................................................................................................... 7
41 1484377 Plug ............................................................................................................ 5
42 1514602 Connector (Vehicle System Manager) ........................................................... 1
42 1530037 Connector ................................................................................................... 1
42 1463139 Terminal ..................................................................................................... 9
42 1484377 Plug ............................................................................................................ 3
43 1534282 Clip ................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 4-127


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-43)


RH CHASSIS — YANMAR DIESEL (→ S/N F001V02036D)

4-128 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ S/N F001V02036D)

ITEM PART NO. DESCRIPTION QTY


2078877 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525569 Connector ................................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 8
1 1363886 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (To Cowl Harness) ................................................... 1
2 1489655 Connector (4 Way) ......................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
3 1493428 Connector (12-Way) ................................................................................... 1
3 1500913 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 9
3 1484377 Plug ............................................................................................................ 3
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1525567 Connector ................................................................................................... 1
4 1529046 Connector ................................................................................................... 1
4 1463139 Terminal ..................................................................................................... 3
4 1484377 Plug ............................................................................................................ 9
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 1525569 Connector ................................................................................................... 1
5 1529046 Connector ................................................................................................... 1
5 1463139 Terminal ..................................................................................................... 9
5 1484377 Plug ............................................................................................................ 3
6 ..... Connector Assembly (Horn) ........................................................................... 1
6 1476064 Connector ................................................................................................... 1
6 1476109 Connector Lock .......................................................................................... 1
6 1330356 Seal ............................................................................................................ 2
6 1330355 Terminal ..................................................................................................... 3
6 1476108 Wire Seal .................................................................................................... 1
7 ..... Connector Assembly (Power Distribution Manager) ...................................... 1
7 1521184 Connector ................................................................................................... 1
7 1521188 Lock ............................................................................................................ 1
7 1323579 Seal ............................................................................................................ 5
7 1327164 Seal ............................................................................................................ 2
7 1521989 Terminal ..................................................................................................... 1
7 1402888 Seal ............................................................................................................ 1
8 ..... Connector Assembly (Power Distribution Manager) ...................................... 1
8 1521183 Connector ................................................................................................... 1
8 1521188 Lock ............................................................................................................ 1
8 1323579 Seal ............................................................................................................ 7
8 1327164 Seal ............................................................................................................ 1
8 1330281 Terminal ..................................................................................................... 4
8 1521989 Terminal ..................................................................................................... 3
9 1534828 Clip ................................................................................................................. 1
10 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
10 1329152 Plug ............................................................................................................ 1
10 1329151 Terminal ..................................................................................................... 1
10 1330281 Terminal ..................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 4-129


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ S/N F001V02036D)

ITEM PART NO. DESCRIPTION QTY


10 1402888 Seal ............................................................................................................ 2
11 1329150 Connector (End Cap) ..................................................................................... 1
11 1329151 Terminal ..................................................................................................... 1
11 1327164 Seal ............................................................................................................ 2
12 ..... Connector Assembly (Power Distribution Module) ......................................... 1
12 1521185 Connector ................................................................................................... 1
12 1521188 Lock ............................................................................................................ 1
12 1323579 Seal ............................................................................................................ 8
12 1330281 Terminal ..................................................................................................... 6
12 1521989 Terminal ..................................................................................................... 2
13 ..... Connector Assembly (Power Distribution Module) ......................................... 1
13 1521186 Connector ................................................................................................... 1
13 1521188 Lock ............................................................................................................ 1
13 1323579 Seal ............................................................................................................ 7
13 1327164 Seal ............................................................................................................ 1
13 1521989 Terminal ..................................................................................................... 7
14 ..... Connector Assembly (Accessory 2) ............................................................... 1
14 1514602 Connector ................................................................................................... 1
14 1514603 Connector ................................................................................................... 1
14 1330439 Plug ............................................................................................................ 1
14 1554359 Terminal ..................................................................................................... 3
15 1514597 Connector (End Cap) ..................................................................................... 1
15 1330439 Plug ............................................................................................................ 4
16 1572588 Switch -Reed .................................................................................................. 1
17 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
17 1490242 Connector (2 Way) ..................................................................................... 1
17 1490243 Connector ................................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 2
18 1351681 Connector (End Cap) ..................................................................................... 1
19 ..... Connector Assembly (Buss Terminal 2) ......................................................... 1
19 1489656 Connector (4-Way) ..................................................................................... 1
19 1489657 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 5
20 1509890 Clip ................................................................................................................. 2
21 ..... Connector Assembly (To Backup Harness) ................................................... 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1490243 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
22 1351681 Connector (End Cap) ..................................................................................... 1
23 ..... Connector Assembly (Coolant Level) ............................................................. 1
23 1329152 Plug ............................................................................................................ 1
23 1329151 Terminal ..................................................................................................... 1
23 1330281 Terminal ..................................................................................................... 2
23 1402888 Seal ............................................................................................................ 2
24 1329150 Connector (End Cap) ..................................................................................... 1
24 1329151 Terminal ..................................................................................................... 1
24 1327164 Seal ............................................................................................................ 2
25 1509888 Clip ................................................................................................................. 2
26 1402815 Clip ................................................................................................................. 2
27 ..... Connector Assembly (To Seat Harness) ........................................................ 1

4-130 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ S/N F001V02036D)

ITEM PART NO. DESCRIPTION QTY


27 1541991 Connector ................................................................................................... 1
27 1541992 Connector ................................................................................................... 1
27 1463139 Terminal ..................................................................................................... 8
28 1525577 Connector (With Resistor) (End Cap) ............................................................. 1
29 1493465 Connector (2 Pin) (End Cap) .......................................................................... 1
29 1330414 Connector (Secondary Lock) ..................................................................... 1
29 1330437 Terminal (Pin) ............................................................................................. 2
30 ..... Connector Assembly (Keyswitch) ................................................................... 1
30 1490242 Connector (2 Way) ..................................................................................... 1
30 1490243 Connector ................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 2
31 ..... Connector Assembly (To Transmission Harness) .......................................... 1
31 1502627 Connector (Socket) .................................................................................... 1
31 1484377 Plug ............................................................................................................ 14
31 1330439 Plug ............................................................................................................ 9
32 1500899 Clip ................................................................................................................. 1
33 ..... Connector Assembly (To Engine Harness) .................................................... 1
33 1531501 Connector ................................................................................................... 1
33 1330438 Terminal (Socket) ....................................................................................... 13
33 1330439 Plug ............................................................................................................ 1
33 1463139 Terminal ..................................................................................................... 6
33 1484377 Plug ............................................................................................................ 6
33 1554359 Terminal ..................................................................................................... 3
34 1540944 Clip ................................................................................................................. 1
35 ..... Connector Assembly (To Light/Cab Harness) ................................................ 1
35 1514602 Connector ................................................................................................... 1
35 1514603 Connector ................................................................................................... 1
35 1554359 Terminal ..................................................................................................... 4
36 1514597 Connector (End Cap) ..................................................................................... 1
36 1330439 Plug ............................................................................................................ 4
37 ..... Connector Assembly (Accessory 1) ............................................................... 1
37 1545202 Connector ................................................................................................... 1
37 1546697 Connector ................................................................................................... 1
37 1554359 Terminal ..................................................................................................... 2
38 1480187 Connector (End Cap) ..................................................................................... 1
38 1330439 Plug ............................................................................................................ 2
39 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
39 1525570 Connector ................................................................................................... 1
39 1530037 Connector ................................................................................................... 1
39 1463139 Terminal ..................................................................................................... 7
39 1484377 Plug ............................................................................................................ 5
40 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
40 1525569 Connector ................................................................................................... 1
40 1530037 Connector ................................................................................................... 1
40 1463139 Terminal ..................................................................................................... 11
40 1484377 Plug ............................................................................................................ 1
41 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
41 1525568 Connector ................................................................................................... 1
41 1530037 Connector ................................................................................................... 1
41 1463139 Terminal ..................................................................................................... 7

©2014 HYSTER COMPANY See Service Manual 4-131


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (→ S/N F001V02036D)

ITEM PART NO. DESCRIPTION QTY


41 1484377 Plug ............................................................................................................ 5
42 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
42 1525567 Connector ................................................................................................... 1
42 1530037 Connector ................................................................................................... 1
42 1463139 Terminal ..................................................................................................... 9
42 1484377 Plug ............................................................................................................ 3
43 1534282 Clip ................................................................................................................. 1

4-132 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-133


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-44)


RH CHASSIS — YANMAR DIESEL (S/N F001V02037D →)

4-134 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001V02037D →)

ITEM PART NO. DESCRIPTION QTY


2085950 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525569 Connector ................................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 8
1 1363886 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (To Cowl Harness) ................................................... 1
2 1489655 Connector (4 Way) ......................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
3 1493428 Connector (12-Way) ................................................................................... 1
3 1500913 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 9
3 1484377 Plug ............................................................................................................ 3
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1525567 Connector ................................................................................................... 1
4 1529046 Connector ................................................................................................... 1
4 1463139 Terminal ..................................................................................................... 3
4 1484377 Plug ............................................................................................................ 9
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 1525569 Connector ................................................................................................... 1
5 1529046 Connector ................................................................................................... 1
5 1463139 Terminal ..................................................................................................... 9
5 1484377 Plug ............................................................................................................ 3
6 ..... Connector Assembly (Horn) ........................................................................... 1
6 1476064 Connector ................................................................................................... 1
6 1476109 Connector Lock .......................................................................................... 1
6 1330356 Seal ............................................................................................................ 2
6 1330355 Terminal ..................................................................................................... 3
6 1476108 Wire Seal .................................................................................................... 1
7 ..... Connector Assembly (Power Distribution Manager) ...................................... 1
7 1521184 Connector ................................................................................................... 1
7 1521188 Lock ............................................................................................................ 1
7 1323579 Seal ............................................................................................................ 5
7 1327164 Seal ............................................................................................................ 2
7 1521989 Terminal ..................................................................................................... 1
7 1402888 Seal ............................................................................................................ 1
8 ..... Connector Assembly (Power Distribution Manager) ...................................... 1
8 1521183 Connector ................................................................................................... 1
8 1521188 Lock ............................................................................................................ 1
8 1323579 Seal ............................................................................................................ 7
8 1327164 Seal ............................................................................................................ 1
8 1330281 Terminal ..................................................................................................... 4
8 1521989 Terminal ..................................................................................................... 3
9 1534828 Clip ................................................................................................................. 1
10 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
10 1329152 Plug ............................................................................................................ 1
10 1329151 Terminal ..................................................................................................... 1
10 1330281 Terminal ..................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 4-135


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001V02037D →)

ITEM PART NO. DESCRIPTION QTY


10 1402888 Seal ............................................................................................................ 2
11 1329150 Connector (End Cap) ..................................................................................... 1
11 1329151 Terminal ..................................................................................................... 1
11 1327164 Seal ............................................................................................................ 2
12 ..... Connector Assembly (Power Distribution Module) ......................................... 1
12 1521185 Connector ................................................................................................... 1
12 1521188 Lock ............................................................................................................ 1
12 1323579 Seal ............................................................................................................ 8
12 1330281 Terminal ..................................................................................................... 6
12 1521989 Terminal ..................................................................................................... 2
13 ..... Connector Assembly (Power Distribution Module) ......................................... 1
13 1521186 Connector ................................................................................................... 1
13 1521188 Lock ............................................................................................................ 1
13 1323579 Seal ............................................................................................................ 7
13 1327164 Seal ............................................................................................................ 1
13 1521989 Terminal ..................................................................................................... 7
14 ..... Connector Assembly (Accessory 2) ............................................................... 1
14 1514602 Connector ................................................................................................... 1
14 1514603 Connector ................................................................................................... 1
14 1330439 Plug ............................................................................................................ 1
14 1554359 Terminal ..................................................................................................... 3
15 1514597 Connector (End Cap) ..................................................................................... 1
15 1330439 Plug ............................................................................................................ 4
16 ..... Connector Assembly (Engine Harness) ......................................................... 1
16 1514602 Connector ................................................................................................... 1
16 1514603 Connector ................................................................................................... 1
16 1330439 Plug ............................................................................................................ 1
16 1554359 Terminal ..................................................................................................... 3
17 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
17 1490242 Connector (2 Way) ..................................................................................... 1
17 1490243 Connector ................................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 2
18 1351681 Connector (End Cap) ..................................................................................... 1
19 ..... Connector Assembly (Buss Terminal 2) ......................................................... 1
19 1489656 Connector (4-Way) ..................................................................................... 1
19 1489657 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 5
20 1509890 Clip ................................................................................................................. 2
21 ..... Connector Assembly (To Backup Harness) ................................................... 1
21 1490242 Connector (2 Way) ..................................................................................... 1
21 1490243 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
22 1351681 Connector (End Cap) ..................................................................................... 1
23 ..... Connector Assembly (Coolant Level) ............................................................. 1
23 1329152 Plug ............................................................................................................ 1
23 1329151 Terminal ..................................................................................................... 1
23 1330281 Terminal ..................................................................................................... 2
23 1402888 Seal ............................................................................................................ 2
24 1329150 Connector (End Cap) ..................................................................................... 1
24 1329151 Terminal ..................................................................................................... 1

4-136 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001V02037D →)

ITEM PART NO. DESCRIPTION QTY


24 1327164 Seal ............................................................................................................ 2
25 1509888 Clip ................................................................................................................. 2
26 1402815 Clip ................................................................................................................. 2
27 ..... Connector Assembly (To Seat Harness) ........................................................ 1
27 1541991 Connector ................................................................................................... 1
27 1541992 Connector ................................................................................................... 1
27 1463139 Terminal ..................................................................................................... 8
28 1525577 Connector (With Resistor) (End Cap) ............................................................. 1
29 1626727 Connector (End Cap) ..................................................................................... 1
30 ..... Connector Assembly (Keyswitch) ................................................................... 1
30 1490242 Connector (2 Way) ..................................................................................... 1
30 1490243 Connector ................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 2
31 ..... Connector Assembly (To Transmission Harness) .......................................... 1
31 1525567 Connector ................................................................................................... 1
31 1529046 Connector ................................................................................................... 1
31 1463139 Terminal ..................................................................................................... 10
31 1484377 Plug ............................................................................................................ 2
32 1500899 Clip ................................................................................................................. 2
33 ..... Connector Assembly (To Engine Harness) .................................................... 1
33 1493428 Connector (12-Way) ................................................................................... 1
33 1500913 Connector ................................................................................................... 1
33 1330438 Terminal (Socket) ....................................................................................... 11
33 1484377 Plug ............................................................................................................ 1
34 1540944 Clip ................................................................................................................. 1
35 ..... Connector Assembly (To Light/Cab Harness) ................................................ 1
35 1514602 Connector ................................................................................................... 1
35 1514603 Connector ................................................................................................... 1
35 1554359 Terminal ..................................................................................................... 4
36 1514597 Connector (End Cap) ..................................................................................... 1
36 1330439 Plug ............................................................................................................ 4
37 ..... Connector Assembly (Accessory 1) ............................................................... 1
37 1545202 Connector ................................................................................................... 1
37 1546697 Connector ................................................................................................... 1
37 1554359 Terminal ..................................................................................................... 2
38 1480187 Connector (End Cap) ..................................................................................... 1
38 1330439 Plug ............................................................................................................ 2
39 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
39 1525570 Connector ................................................................................................... 1
39 1530037 Connector ................................................................................................... 1
39 1463139 Terminal ..................................................................................................... 7
39 1484377 Plug ............................................................................................................ 5
40 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
40 1525569 Connector ................................................................................................... 1
40 1530037 Connector ................................................................................................... 1
40 1463139 Terminal ..................................................................................................... 11
40 1484377 Plug ............................................................................................................ 1
41 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
41 1525568 Connector ................................................................................................... 1
41 1530037 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-137


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001V02037D →)

ITEM PART NO. DESCRIPTION QTY


41 1463139 Terminal ..................................................................................................... 7
41 1484377 Plug ............................................................................................................ 5
42 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
42 1525567 Connector ................................................................................................... 1
42 1530037 Connector ................................................................................................... 1
42 1463139 Terminal ..................................................................................................... 9
42 1484377 Plug ............................................................................................................ 3
43 1534282 Clip ................................................................................................................. 1
44 ..... Connector Assembly (Transmission Harness) ............................................... 1
44 1531973 Connector ................................................................................................... 1
44 1531974 Connector ................................................................................................... 1
44 1463139 Terminal ..................................................................................................... 4
44 1484377 Plug ............................................................................................................ 2
45 ..... Connector Assembly (Engine Harness) ......................................................... 1
45 1541991 Connector ................................................................................................... 1
45 1541992 Connector ................................................................................................... 1
45 1463139 Terminal ..................................................................................................... 8

4-138 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-139


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-45)


RH CHASSIS — YANMAR DIESEL (S/N F001V03622H →)

4-140 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001V03622H →)

ITEM PART NO. DESCRIPTION QTY


4605218 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
1 1525570 Connector ................................................................................................... 1
1 1530037 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 7
1 1484377 Plug ............................................................................................................ 5
2 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
2 1525569 Connector ................................................................................................... 1
2 1530037 Connector ................................................................................................... 1
2 1463139 Terminal ..................................................................................................... 11
2 1484377 Plug ............................................................................................................ 1
3 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
3 1525568 Connector ................................................................................................... 1
3 1530037 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 7
3 1484377 Plug ............................................................................................................ 5
4 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
4 1525567 Connector ................................................................................................... 1
4 1530037 Connector ................................................................................................... 1
4 1463139 Terminal ..................................................................................................... 9
4 1484377 Plug ............................................................................................................ 3
5 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
5 1525563 Connector ................................................................................................... 1
5 1500913 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 8
5 1363886 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
6 1489655 Connector (4 Way) ..................................................................................... 1
6 1330416 Connector ................................................................................................... 1
6 1330437 Terminal (Pin) ............................................................................................. 4
7 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
7 1493428 Connector (12-Way) ................................................................................... 1
7 1500913 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 9
7 1484377 Plug ............................................................................................................ 3
8 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
8 1525567 Connector ................................................................................................... 1
8 1529046 Connector ................................................................................................... 1
8 1463139 Terminal ..................................................................................................... 3
8 1484377 Plug ............................................................................................................ 9
9 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
9 1525569 Connector ................................................................................................... 1
9 1529046 Connector ................................................................................................... 1
9 1463139 Terminal ..................................................................................................... 9
9 1484377 Plug ............................................................................................................ 3
10 275496 Conduit ........................................................................................................... AR
11 275493 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Horn) ........................................................................... 1
12 1476064 Connector ................................................................................................... 1
12 1476109 Connector Lock .......................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-141


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001V03622H →)

ITEM PART NO. DESCRIPTION QTY


12 1330355 Terminal ..................................................................................................... 3
12 1330356 Seal ............................................................................................................ 2
12 1476108 Wire Seal .................................................................................................... 1
13 ..... Connector Assembly (Power Distribution Module) ......................................... 1
13 1521184 Connector ................................................................................................... 1
13 1521188 Lock ............................................................................................................ 1
13 1327164 Seal ............................................................................................................ 2
13 1330281 Terminal ..................................................................................................... 5
13 1521989 Terminal ..................................................................................................... 1
13 1323579 Seal ............................................................................................................ 5
13 1402888 Seal ............................................................................................................ 1
14 ..... Connector Assembly (Power Distribution Module) ......................................... 1
14 1521183 Connector ................................................................................................... 1
14 1521188 Lock ............................................................................................................ 1
14 1327164 Seal ............................................................................................................ 1
14 1330281 Terminal ..................................................................................................... 4
14 1521989 Terminal ..................................................................................................... 3
14 1323579 Seal ............................................................................................................ 7
15 1534828 Clip ................................................................................................................. 1
16 275497 Conduit ........................................................................................................... AR
17 1531490 Conduit ........................................................................................................... 1
18 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
18 1329152 Plug ............................................................................................................ 1
18 1329151 Terminal ..................................................................................................... 1
18 1330281 Terminal ..................................................................................................... 2
18 1402888 Seal ............................................................................................................ 2
19 ..... Connector Assembly (Endcap) ....................................................................... 1
19 1329150 Connector ................................................................................................... 1
19 1329151 Terminal ..................................................................................................... 1
19 1327164 Seal ............................................................................................................ 2
20 ..... Connector Assembly (Power Distribution Module) ......................................... 1
20 1521185 Connector ................................................................................................... 1
20 1521188 Lock ............................................................................................................ 1
20 1330281 Terminal ..................................................................................................... 6
20 1521989 Terminal ..................................................................................................... 2
20 1323579 Seal ............................................................................................................ 8
21 ..... Connector Assembly (Power Distribution Module) ......................................... 1
21 1521186 Connector ................................................................................................... 1
21 1521188 Lock ............................................................................................................ 1
21 1327164 Seal ............................................................................................................ 1
21 1521989 Terminal ..................................................................................................... 7
21 1323579 Seal ............................................................................................................ 7
22 275495 Conduit ........................................................................................................... AR
23 ..... Connector Assembly (Acc #2) ........................................................................ 1
23 1514602 Connector ................................................................................................... 1
23 1514603 Connector ................................................................................................... 1
23 1330439 Plug ............................................................................................................ 1
23 1554359 Terminal ..................................................................................................... 3
24 ..... Connector Assembly (Endcap) ....................................................................... 1
24 1514597 Connector ................................................................................................... 1

4-142 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001V03622H →)

ITEM PART NO. DESCRIPTION QTY


24 1330439 Plug ............................................................................................................ 4
25 ..... Connector Assembly (Endcap) ....................................................................... 1
25 1626727 Connector ................................................................................................... 1
26 ..... Connector Assembly (Hood Switch/Keyswitch) ............................................. 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector ................................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (Endcap) ....................................................................... 1
28 1626727 Connector ................................................................................................... 1
29 ..... Connector Assembly (Bus Terminal #2) ......................................................... 1
29 1489656 Connector (4-Way) ..................................................................................... 1
29 1489657 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 4
30 ..... Connector Assembly (Endcap) ....................................................................... 1
30 1525577 Connector (With Resistor) .......................................................................... 1
31 1699754 Conduit ........................................................................................................... AR
32 1509888 Clip ................................................................................................................. 4
33 ..... Connector Assembly (Endcap) ....................................................................... 1
33 1626727 Connector ................................................................................................... 1
34 ..... Connector Assembly (To Backup Alarm Harness) ......................................... 1
34 1490242 Connector (2 Way) ..................................................................................... 1
34 1490243 Connector ................................................................................................... 1
34 1330438 Terminal (Socket) ....................................................................................... 2
35 ..... Connector Assembly) (Endcap) ..................................................................... 1
35 1541988 Connector (8 Pin) ....................................................................................... 1
35 1484377 Plug ............................................................................................................ 8
36 ..... Connector Assembly (To Seat Harness) ........................................................ 1
36 1531973 Connector ................................................................................................... 1
36 1531974 Connector ................................................................................................... 1
36 1463139 Terminal ..................................................................................................... 4
36 1484377 Plug ............................................................................................................ 2
37 ..... Connector Assembly To MLM Harness) ........................................................ 1
37 1541991 Connector ................................................................................................... 1
37 1541992 Connector ................................................................................................... 1
37 1463139 Terminal ..................................................................................................... 5
37 1484377 Plug ............................................................................................................ 3
38 1509890 Clip ................................................................................................................. 2
39 1402815 Clip ................................................................................................................. 1
40 ..... Connector Assembly (Coolant Level) ............................................................. 1
40 4052151 Connector ................................................................................................... 1
40 1329151 Terminal ..................................................................................................... 1
40 1330281 Terminal ..................................................................................................... 2
40 1402888 Seal ............................................................................................................ 2
41 ..... Connector Assembly (Endcap) ....................................................................... 1
41 1329150 Connector ................................................................................................... 1
41 1329151 Terminal ..................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-143


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR DIESEL (S/N F001V03622H →)

ITEM PART NO. DESCRIPTION QTY


41 1327164 Seal ............................................................................................................ 2
42 ..... Connector Assembly (To Transmission Harness) .......................................... 1
42 1525567 Connector ................................................................................................... 1
42 1529046 Connector ................................................................................................... 1
42 1463139 Terminal ..................................................................................................... 10
42 1484377 Plug ............................................................................................................ 2
43 ..... Connector Assembly (To Transmission Harness) .......................................... 1
43 1531973 Connector ................................................................................................... 1
43 1531974 Connector ................................................................................................... 1
43 1463139 Terminal ..................................................................................................... 4
43 1484377 Plug ............................................................................................................ 2
44 1500899 Clip ................................................................................................................. 1
45 ..... Connector Assembly (To Engine Harness) .................................................... 1
45 1493428 Connector (12-Way) ................................................................................... 1
45 1500913 Connector ................................................................................................... 1
45 1330438 Terminal (Socket) ....................................................................................... 11
45 1484377 Plug ............................................................................................................ 1
46 ..... Connector Assembly (To Engine Harness) .................................................... 1
46 1541991 Connector ................................................................................................... 1
46 1541992 Connector ................................................................................................... 1
46 1463139 Terminal ..................................................................................................... 8
47 ..... Connector Assembly (To Engine Harness) .................................................... 1
47 1514602 Connector ................................................................................................... 1
47 1514603 Connector ................................................................................................... 1
47 1330439 Plug ............................................................................................................ 1
47 1554359 Terminal ..................................................................................................... 3
48 275499 Conduit ........................................................................................................... AR
49 1531492 T-Fitting .......................................................................................................... 1
50 1534282 Clip ................................................................................................................. 1
51 1540388 Conduit ........................................................................................................... AR
52 1540944 Clip ................................................................................................................. 1
53 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
53 1514602 Connector ................................................................................................... 1
53 1514603 Connector ................................................................................................... 1
53 1554359 Terminal ..................................................................................................... 4
54 ..... Connector Assembly (Endcap) ....................................................................... 1
54 1514597 Connector ................................................................................................... 1
54 1330439 Plug ............................................................................................................ 4
55 ..... Connector Assembly (Acc #1) ........................................................................ 1
55 1545202 Connector ................................................................................................... 1
55 1546697 Connector ................................................................................................... 1
55 1554359 Terminal ..................................................................................................... 2
56 ..... Connector Assembly (Endcap) ....................................................................... 1
56 1480187 Connector ................................................................................................... 1
56 1330439 Plug ............................................................................................................ 2

4-144 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-145


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-46)


RH CHASSIS — YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

4-146 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

ITEM PART NO. DESCRIPTION QTY


4620356 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
1 1525570 Connector ................................................................................................... 1
1 1530037 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 7
1 1484377 Plug ............................................................................................................ 5
2 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
2 1525569 Connector ................................................................................................... 1
2 1530037 Connector ................................................................................................... 1
2 1463139 Terminal ..................................................................................................... 11
2 1484377 Plug ............................................................................................................ 1
3 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
3 1525568 Connector ................................................................................................... 1
3 1530037 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 7
3 1484377 Plug ............................................................................................................ 5
4 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
4 1525567 Connector ................................................................................................... 1
4 1530037 Connector ................................................................................................... 1
4 1463139 Terminal ..................................................................................................... 9
4 1484377 Plug ............................................................................................................ 3
5 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
5 1525563 Connector ................................................................................................... 1
5 1500913 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 8
5 1363886 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
6 1489655 Connector (4 Way) ..................................................................................... 1
6 1330416 Connector ................................................................................................... 1
6 1330437 Terminal (Pin) ............................................................................................. 4
7 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
7 1493428 Connector (12-Way) ................................................................................... 1
7 1500913 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 9
7 1484377 Plug ............................................................................................................ 3
8 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
8 1525567 Connector ................................................................................................... 1
8 1529046 Connector ................................................................................................... 1
8 1463139 Terminal ..................................................................................................... 3
8 1484377 Plug ............................................................................................................ 9
9 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
9 1525569 Connector ................................................................................................... 1
9 1529046 Connector ................................................................................................... 1
9 1463139 Terminal ..................................................................................................... 9
9 1484377 Plug ............................................................................................................ 3
10 275496 Conduit ........................................................................................................... AR
11 275493 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Horn) ........................................................................... 1
12 1476064 Connector ................................................................................................... 1
12 1476109 Connector Lock .......................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-147


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

ITEM PART NO. DESCRIPTION QTY


12 1330355 Terminal ..................................................................................................... 3
12 1330356 Seal ............................................................................................................ 2
12 1476108 Wire Seal .................................................................................................... 1
13 ..... Connector Assembly (Power Distribution Module) ......................................... 1
13 1521184 Connector ................................................................................................... 1
13 1521188 Lock ............................................................................................................ 1
13 1327164 Seal ............................................................................................................ 2
13 1330281 Terminal ..................................................................................................... 5
13 1521989 Terminal ..................................................................................................... 1
13 1323579 Seal ............................................................................................................ 5
13 1402888 Seal ............................................................................................................ 1
14 ..... Connector Assembly (Power Distribution Module) ......................................... 1
14 1521183 Connector ................................................................................................... 1
14 1521188 Lock ............................................................................................................ 1
14 1327164 Seal ............................................................................................................ 1
14 1330281 Terminal ..................................................................................................... 4
14 1521989 Terminal ..................................................................................................... 3
14 1323579 Seal ............................................................................................................ 7
15 1534828 Clip ................................................................................................................. 1
16 275497 Conduit ........................................................................................................... AR
17 1531490 Conduit ........................................................................................................... 1
18 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
18 1329152 Plug ............................................................................................................ 1
18 1329151 Terminal ..................................................................................................... 1
18 1330281 Terminal ..................................................................................................... 2
18 1402888 Seal ............................................................................................................ 2
19 ..... Connector Assembly (Endcap) ....................................................................... 1
19 1329150 Connector ................................................................................................... 1
19 1329151 Terminal ..................................................................................................... 1
19 1327164 Seal ............................................................................................................ 2
20 ..... Connector Assembly (Power Distribution Module) ......................................... 1
20 1521185 Connector ................................................................................................... 1
20 1521188 Lock ............................................................................................................ 1
20 1330281 Terminal ..................................................................................................... 6
20 1521989 Terminal ..................................................................................................... 2
20 1323579 Seal ............................................................................................................ 8
21 ..... Connector Assembly (Power Distribution Module) ......................................... 1
21 1521186 Connector ................................................................................................... 1
21 1521188 Lock ............................................................................................................ 1
21 1327164 Seal ............................................................................................................ 1
21 1521989 Terminal ..................................................................................................... 7
21 1323579 Seal ............................................................................................................ 7
22 275495 Conduit ........................................................................................................... AR
23 ..... Connector Assembly (Acc #2) ........................................................................ 1
23 1514602 Connector ................................................................................................... 1
23 1514603 Connector ................................................................................................... 1
23 1330439 Plug ............................................................................................................ 1
23 1554359 Terminal ..................................................................................................... 3
24 ..... Connector Assembly (Endcap) ....................................................................... 1
24 1514597 Connector ................................................................................................... 1

4-148 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

ITEM PART NO. DESCRIPTION QTY


24 1330439 Plug ............................................................................................................ 4
25 ..... Connector Assembly (Endcap) ....................................................................... 1
25 1626727 Connector ................................................................................................... 1
26 ..... Connector Assembly (Hood Switch/Keyswitch) ............................................. 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector ................................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (Endcap) ....................................................................... 1
28 1626727 Connector ................................................................................................... 1
29 ..... Connector Assembly (Bus Terminal #2) ......................................................... 1
29 1489656 Connector (4-Way) ..................................................................................... 1
29 1489657 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 4
30 ..... Connector Assembly (Endcap) ....................................................................... 1
30 1525577 Connector (With Resistor) .......................................................................... 1
31 1699754 Conduit ........................................................................................................... AR
32 1509888 Clip ................................................................................................................. 4
33 ..... Connector Assembly (Endcap) ....................................................................... 1
33 1626727 Connector ................................................................................................... 1
34 ..... Connector Assembly (To Backup Alarm Harness) ......................................... 1
34 1490242 Connector (2 Way) ..................................................................................... 1
34 1490243 Connector ................................................................................................... 1
34 1330438 Terminal (Socket) ....................................................................................... 2
35 ..... Connector Assembly) (Endcap) ..................................................................... 1
35 1541988 Connector (8 Pin) ....................................................................................... 1
35 1484377 Plug ............................................................................................................ 8
36 ..... Connector Assembly (To Seat Harness) ........................................................ 1
36 1531973 Connector ................................................................................................... 1
36 1531974 Connector ................................................................................................... 1
36 1463139 Terminal ..................................................................................................... 4
36 1484377 Plug ............................................................................................................ 2
37 ..... Connector Assembly To MLM Harness) ........................................................ 1
37 1541991 Connector ................................................................................................... 1
37 1541992 Connector ................................................................................................... 1
37 1463139 Terminal ..................................................................................................... 5
37 1484377 Plug ............................................................................................................ 3
38 1509890 Clip ................................................................................................................. 2
39 1402815 Clip ................................................................................................................. 1
40 ..... Connector Assembly (Coolant Level) ............................................................. 1
40 1329152 Plug ............................................................................................................ 1
40 1329151 Terminal ..................................................................................................... 1
40 1330281 Terminal ..................................................................................................... 2
40 1402888 Seal ............................................................................................................ 2
41 ..... Connector Assembly (Endcap) ....................................................................... 1
41 1329150 Connector ................................................................................................... 1
41 1329151 Terminal ..................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-149


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →)

ITEM PART NO. DESCRIPTION QTY


41 1327164 Seal ............................................................................................................ 2
42 ..... Connector Assembly (To Transmission Harness) .......................................... 1
42 1525567 Connector ................................................................................................... 1
42 1529046 Connector ................................................................................................... 1
42 1463139 Terminal ..................................................................................................... 10
42 1484377 Plug ............................................................................................................ 2
43 ..... Connector Assembly (To Transmission Harness) .......................................... 1
43 1531973 Connector ................................................................................................... 1
43 1531974 Connector ................................................................................................... 1
43 1463139 Terminal ..................................................................................................... 4
43 1484377 Plug ............................................................................................................ 2
44 1500899 Clip ................................................................................................................. 1
45 ..... Connector Assembly (To Engine Harness) .................................................... 1
45 1493428 Connector (12-Way) ................................................................................... 1
45 1500913 Connector ................................................................................................... 1
45 1330438 Terminal (Socket) ....................................................................................... 11
45 1484377 Plug ............................................................................................................ 1
46 ..... Connector Assembly (To Engine Harness) .................................................... 1
46 1541991 Connector ................................................................................................... 1
46 1541992 Connector ................................................................................................... 1
46 1463139 Terminal ..................................................................................................... 8
47 ..... Connector Assembly (To Engine Harness) .................................................... 1
47 1514602 Connector ................................................................................................... 1
47 1514603 Connector ................................................................................................... 1
47 1330439 Plug ............................................................................................................ 1
47 1554359 Terminal ..................................................................................................... 3
48 275499 Conduit ........................................................................................................... AR
49 1531492 T-Fitting .......................................................................................................... 1
50 1534282 Clip ................................................................................................................. 1
51 1540388 Conduit ........................................................................................................... AR
52 1540944 Clip ................................................................................................................. 1
53 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
53 1514602 Connector ................................................................................................... 1
53 1514603 Connector ................................................................................................... 1
53 1554359 Terminal ..................................................................................................... 4
54 ..... Connector Assembly (Endcap) ....................................................................... 1
54 1514597 Connector ................................................................................................... 1
54 1330439 Plug ............................................................................................................ 4
55 ..... Connector Assembly (Acc #1) ........................................................................ 1
55 1545202 Connector ................................................................................................... 1
55 1546697 Connector ................................................................................................... 1
55 1554359 Terminal ..................................................................................................... 2
56 ..... Connector Assembly (Endcap) ....................................................................... 1
56 1480187 Connector ................................................................................................... 1
56 1330439 Plug ............................................................................................................ 2
57 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
57 1632865 Connector ................................................................................................... 1
57 1514603 Connector ................................................................................................... 1
57 1554359 Terminal ..................................................................................................... 4

4-150 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-151


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-47)


RH CHASSIS — YANMAR-WITH SEAT BELT SEQUENCE MODULE

4-152 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


4635234 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
1 1525570 Connector ................................................................................................... 1
1 1530037 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 7
1 1484377 Plug ............................................................................................................ 5
2 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
2 1525569 Connector ................................................................................................... 1
2 1530037 Connector ................................................................................................... 1
2 1463139 Terminal ..................................................................................................... 11
2 1484377 Plug ............................................................................................................ 1
3 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
3 1525568 Connector ................................................................................................... 1
3 1530037 Connector ................................................................................................... 1
3 1463139 Terminal ..................................................................................................... 7
3 1484377 Plug ............................................................................................................ 5
4 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
4 1525567 Connector ................................................................................................... 1
4 1530037 Connector ................................................................................................... 1
4 1463139 Terminal ..................................................................................................... 9
4 1484377 Plug ............................................................................................................ 3
5 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
5 1525563 Connector ................................................................................................... 1
5 1500913 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 8
5 1363886 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
6 1489655 Connector (4 Way) ..................................................................................... 1
6 1330416 Connector ................................................................................................... 1
6 1330437 Terminal (Pin) ............................................................................................. 4
7 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
7 1493428 Connector (12-Way) ................................................................................... 1
7 1500913 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 9
7 1484377 Plug ............................................................................................................ 3
8 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
8 1525567 Connector ................................................................................................... 1
8 1529046 Connector ................................................................................................... 1
8 1463139 Terminal ..................................................................................................... 3
8 1484377 Plug ............................................................................................................ 9
9 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
9 1525569 Connector ................................................................................................... 1
9 1529046 Connector ................................................................................................... 1
9 1463139 Terminal ..................................................................................................... 9
9 1484377 Plug ............................................................................................................ 3
10 275496 Conduit ........................................................................................................... AR
11 275493 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Horn) ........................................................................... 1
12 1476064 Connector ................................................................................................... 1
12 1476109 Connector Lock .......................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-153


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


12 1330355 Terminal ..................................................................................................... 3
12 1330356 Seal ............................................................................................................ 2
12 1476108 Wire Seal .................................................................................................... 1
13 ..... Connector Assembly (Power Distribution Module) ......................................... 1
13 1521184 Connector ................................................................................................... 1
13 1521188 Lock ............................................................................................................ 1
13 1327164 Seal ............................................................................................................ 2
13 1330281 Terminal ..................................................................................................... 5
13 1521989 Terminal ..................................................................................................... 1
13 1323579 Seal ............................................................................................................ 5
13 1402888 Seal ............................................................................................................ 1
14 ..... Connector Assembly (Power Distribution Module) ......................................... 1
14 1521183 Connector ................................................................................................... 1
14 1521188 Lock ............................................................................................................ 1
14 1327164 Seal ............................................................................................................ 1
14 1330281 Terminal ..................................................................................................... 4
14 1521989 Terminal ..................................................................................................... 3
14 1323579 Seal ............................................................................................................ 7
15 1534828 Clip ................................................................................................................. 1
16 275497 Conduit ........................................................................................................... AR
17 ..... Connector Assembly (Seat Switch Harness) ................................................. 1
17 1493465 Connector (2 Pin) ....................................................................................... 1
17 1330414 Connector (Secondary Lock) ..................................................................... 1
17 1330437 Terminal (Pin) ............................................................................................. 2
18 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
18 1329152 Plug ............................................................................................................ 1
18 1329151 Terminal ..................................................................................................... 1
18 1330281 Terminal ..................................................................................................... 2
18 1402888 Seal ............................................................................................................ 2
19 ..... Connector Assembly (Endcap) ....................................................................... 1
19 1329150 Connector ................................................................................................... 1
19 1329151 Terminal ..................................................................................................... 1
19 1327164 Seal ............................................................................................................ 2
20 ..... Connector Assembly (Power Distribution Module) ......................................... 1
20 1521185 Connector ................................................................................................... 1
20 1521188 Lock ............................................................................................................ 1
20 1330281 Terminal ..................................................................................................... 6
20 1521989 Terminal ..................................................................................................... 2
20 1323579 Seal ............................................................................................................ 8
21 ..... Connector Assembly (Power Distribution Module) ......................................... 1
21 1521186 Connector ................................................................................................... 1
21 1521188 Lock ............................................................................................................ 1
21 1521989 Terminal ..................................................................................................... 7
21 1323579 Seal ............................................................................................................ 7
21 1330281 Terminal ..................................................................................................... 1
21 1402888 Seal ............................................................................................................ 1
22 275495 Conduit ........................................................................................................... AR
23 ..... Connector Assembly (Acc #2) ........................................................................ 1
23 1514603 Connector ................................................................................................... 1
23 1330439 Plug ............................................................................................................ 1

4-154 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


23 1554359 Terminal ..................................................................................................... 3
23 1632865 Connector ................................................................................................... 1
24 ..... Connector Assembly (Endcap) ....................................................................... 1
24 4047669 Connector ................................................................................................... 1
24 1330439 Plug ............................................................................................................ 4
25 ..... Connector Assembly (Endcap) ....................................................................... 1
25 1626727 Connector ................................................................................................... 1
26 ..... Connector Assembly (Hood Switch/Keyswitch) ............................................. 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector ................................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (Endcap) ....................................................................... 1
28 1626727 Connector ................................................................................................... 1
29 ..... Connector Assembly (Bus Terminal #2) ......................................................... 1
29 1489656 Connector (4-Way) ..................................................................................... 1
29 1489657 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 4
30 ..... Connector Assembly (Endcap) ....................................................................... 1
30 1525577 Connector (With Resistor) .......................................................................... 1
31 1699754 Conduit ........................................................................................................... AR
32 1509888 Clip ................................................................................................................. 4
33 ..... Connector Assembly (Endcap) ....................................................................... 1
33 1626727 Connector ................................................................................................... 1
34 ..... Connector Assembly (To Backup Alarm Harness) ......................................... 1
34 1490242 Connector (2 Way) ..................................................................................... 1
34 1490243 Connector ................................................................................................... 1
34 1330438 Terminal (Socket) ....................................................................................... 2
35 ..... Connector Assembly) (Endcap) ..................................................................... 1
35 1541988 Connector (8 Pin) ....................................................................................... 1
35 1484377 Plug ............................................................................................................ 8
36 ..... Connector Assembly (To Seat Harness) ........................................................ 1
36 1531973 Connector ................................................................................................... 1
36 1531974 Connector ................................................................................................... 1
36 1463139 Terminal ..................................................................................................... 4
36 1484377 Plug ............................................................................................................ 2
37 ..... Connector Assembly To MLM Harness) ........................................................ 1
37 1541991 Connector ................................................................................................... 1
37 1541992 Connector ................................................................................................... 1
37 1463139 Terminal ..................................................................................................... 5
37 1484377 Plug ............................................................................................................ 3
38 1509890 Clip ................................................................................................................. 2
39 1402815 Clip ................................................................................................................. 1
40 ..... Connector Assembly (Coolant Level) ............................................................. 1
40 4052151 Connector ................................................................................................... 1
40 1329151 Terminal ..................................................................................................... 1
40 1330281 Terminal ..................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 4-155


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


40 1402888 Seal ............................................................................................................ 2
41 ..... Connector Assembly (Endcap) ....................................................................... 1
41 1329150 Connector ................................................................................................... 1
41 1329151 Terminal ..................................................................................................... 1
41 1327164 Seal ............................................................................................................ 2
42 ..... Connector Assembly (To Transmission Harness) .......................................... 1
42 1525567 Connector ................................................................................................... 1
42 1529046 Connector ................................................................................................... 1
42 1463139 Terminal ..................................................................................................... 10
42 1484377 Plug ............................................................................................................ 2
43 ..... Connector Assembly (To Transmission Harness) .......................................... 1
43 1531973 Connector ................................................................................................... 1
43 1531974 Connector ................................................................................................... 1
43 1463139 Terminal ..................................................................................................... 4
43 1484377 Plug ............................................................................................................ 2
44 1500899 Clip ................................................................................................................. 1
45 ..... Connector Assembly (To Engine Harness) .................................................... 1
45 1493428 Connector (12-Way) ................................................................................... 1
45 1500913 Connector ................................................................................................... 1
45 1330438 Terminal (Socket) ....................................................................................... 11
45 1484377 Plug ............................................................................................................ 1
46 ..... Connector Assembly (To Engine Harness) .................................................... 1
46 1541991 Connector ................................................................................................... 1
46 1541992 Connector ................................................................................................... 1
46 1463139 Terminal ..................................................................................................... 8
47 ..... Connector Assembly (To Engine Harness) .................................................... 1
47 1632865 Connector ................................................................................................... 1
47 1514603 Connector ................................................................................................... 1
47 1330439 Plug ............................................................................................................ 1
47 1554359 Terminal ..................................................................................................... 3
48 275499 Conduit ........................................................................................................... AR
49 1531492 T-Fitting .......................................................................................................... 1
50 1534282 Clip ................................................................................................................. 1
51 1540388 Conduit ........................................................................................................... AR
52 1540944 Clip ................................................................................................................. 1
53 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
53 1632865 Connector ................................................................................................... 1
53 1514603 Connector ................................................................................................... 1
53 1554359 Terminal ..................................................................................................... 4
54 ..... Connector Assembly (Endcap) ....................................................................... 1
54 4047669 Connector ................................................................................................... 1
54 1330439 Plug ............................................................................................................ 4
55 ..... Connector Assembly (Acc #1) ........................................................................ 1
55 4047664 Connector ................................................................................................... 1
55 1546697 Connector ................................................................................................... 1
55 1554359 Terminal ..................................................................................................... 2
56 ..... Connector Assembly (Endcap) ....................................................................... 1
56 4060737 Connector ................................................................................................... 1
56 1330439 Plug ............................................................................................................ 2
57 ..... Connector Assembly (Seat Belt Sequence Module) ...................................... 1

4-156 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
RH CHASSIS – YANMAR-WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


57 1502625 Connector ................................................................................................... 1
57 1502626 Connector ................................................................................................... 1
57 1330438 Terminal (Socket) ....................................................................................... 6
57 1484377 Plug ............................................................................................................ 2
57 1602431 Fuse Holder ................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 4-157


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-48)


SEAT JUMPER (S/N F001V03522H →)

4-158 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
SEAT JUMPER (S/N F001V03522H →)

ITEM PART NO. DESCRIPTION QTY


4601500 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Seat Harness) ............................................................. 1
1 1531973 Connector ................................................................................................... 1
1 1531974 Connector (Lock) ........................................................................................ 1
1 1463139 Terminal (Pin) ............................................................................................. 4
1 1484377 Plug ............................................................................................................ 2
2 ..... Connector Assembly (MLM Harness) ............................................................ 1
2 1541991 Connector ................................................................................................... 1
2 1541992 Connector (Lock) ........................................................................................ 1
2 1463139 Terminal (Pin) ............................................................................................. 5
2 1484377 Plug ............................................................................................................ 3
3 ..... End Cap ......................................................................................................... 1
3 1541988 Connector (8 Pin) ....................................................................................... 1
3 1484377 Plug ............................................................................................................ 8
4 1509890 Clip ................................................................................................................. 3
5 1699754 Conduit ........................................................................................................... AR
6 275495 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
7 1541988 Connector (8 Pin) ....................................................................................... 1
7 1541989 Connector ................................................................................................... 1
7 1463138 Terminal Pin (Pin) ...................................................................................... 8
8 1697181 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
9 1493465 Connector (2 Pin) ....................................................................................... 1
9 1330414 Connector (Secondary Lock) ..................................................................... 1
9 1330437 Terminal (Pin) ............................................................................................. 2
10 275493 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
11 1490242 Connector (2 Way) ..................................................................................... 1
11 1490243 Connector ................................................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2
12 1626727 Connector (End Cap) ..................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-159


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-49)


GASOLINE ENGINE — MAZDA 2.0L (→ S/N F001V02037D)

4-160 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
GASOLINE ENGINE – MAZDA 2.0L (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


2065856 Wire Harness ...................................................................................................... 1
1 1493458 E-Ring (Starter) .............................................................................................. 1
2 1402890 Ring Terminal (Block Ground) ........................................................................ 2
3 1532775 Clip ................................................................................................................. 3
4 1531991 Connector (Oxygen Sensor) ........................................................................... 1
5 1532761 Clip ................................................................................................................. 3
6 1454862 Cover (With Seal) (Fuse Holder) .................................................................... 1
7 1543553 Fuse Holder .................................................................................................... 1
8 1378418 Fuse (50 Amp) ................................................................................................ 1
9 1547482 Connector (Govenor Control Unit Interface) ................................................... 1
10 1547482 Connector ....................................................................................................... 1
11 1567333 Clip ................................................................................................................. 3
12 1654577 Relay (Shrouded 4 Pin) (Fuel Pump) ............................................................. 1
12 1654579 Clip (Relay) ..................................................................................................... 1
13 1375795 Connector Body .............................................................................................. 1
13 1375796 Terminal ..................................................................................................... 4
14 1330293 Cover (Fuse) .................................................................................................. 1
15 370647 Fuse (10 Amp) ................................................................................................ 1
16 1330292 Connector ....................................................................................................... 1
17 1465469 Connector (Engine Control Unit Test Port) ..................................................... 2
18 1465468 Connector ....................................................................................................... 2
19 1402816 Clip ................................................................................................................. 5
20 1482651 Connector Body (Condensor) ......................................................................... 2
21 1531237 Connector Body (Igniter) ................................................................................ 2
22 1531239 Connector Body (Coil) .................................................................................... 1
23 1531240 Connector Body (Distributor) .......................................................................... 1
24 1531235 Connector Body (ISCV) .................................................................................. 1
25 1531238 Connector Body (Fuel Injector) ...................................................................... 4
26 1531231 Connector Body (Governor) ........................................................................... 1
27 1561518 Connector (TPS) ............................................................................................ 1
28 1532777 Clip ................................................................................................................. 2
29 1560441 Connector Body (MAP) .................................................................................. 1
30 1520864 Boot ................................................................................................................ 1
31 129888 E-Ring (Alternator) ......................................................................................... 1
32 1308259 Connector Body (Alternator) ........................................................................... 1
33 1327957 Connector (Oil Sensor) ................................................................................... 1
34 1558228 Clip ................................................................................................................. 4
35 1323586 Connector (Coolant Temp) ............................................................................. 1
36 1531233 Connector Body (Coolant Temp) .................................................................... 1
37 1532778 Clip ................................................................................................................. 2
38 1509888 Clip ................................................................................................................. 1
39 1465469 Connector (Air Filter Restriction Sensor) ........................................................ 1
40 1465468 Connector ....................................................................................................... 1
41 1519611 Connector (Fuel Pump) .................................................................................. 1
42 1476077 Connector (Fuel Level Sender) ...................................................................... 1
43 1402817 Clip ................................................................................................................. 1
44 1553094 Connector (Engine Control Unit) .................................................................... 1
45 1547479 Housing (Engine Control Unit) ........................................................................ 1
46 1531502 Connector (Chassis Harness) ........................................................................ 1
47 1581313 Connector (Starter) ......................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-161


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
GASOLINE ENGINE – MAZDA 2.0L (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


48 1581315 Terminal (Starter) ........................................................................................... 1

4-162 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-163


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-50)


GASOLINE ENGINE — MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

4-164 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
GASOLINE ENGINE – MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


2087190 Wire Harness ...................................................................................................... 1
1 1402890 Ring Terminal (Block Ground) ........................................................................ 2
2 1531991 Connector (Oxygen Sensor) ........................................................................... 1
3 1532775 Clip ................................................................................................................. 3
4 1558228 Clip ................................................................................................................. 3
5 1532761 Clip ................................................................................................................. 3
6 1454862 Cover (With Seal) (Fuse Holder) .................................................................... 1
7 1543553 Fuse Holder .................................................................................................... 1
8 1378418 Fuse (50 Amp) ................................................................................................ 1
9 1547482 Connector (GCU Interface) ............................................................................ 1
10 1547482 Connector ....................................................................................................... 1
11 1567333 Clip ................................................................................................................. 3
12 1654577 Relay (Shrouded 4 Pin) (Fuel Pump) ............................................................. 1
12 1654579 Clip (Relay) ..................................................................................................... 1
13 1375795 Connector Body .............................................................................................. 1
13 1375796 Terminal ..................................................................................................... 4
14 1330293 Cover (Fuse) .................................................................................................. 1
15 370647 Fuse (10 Amp) ................................................................................................ 1
16 1330292 Connector ....................................................................................................... 1
17 1465469 Connector (Engine Control Unit Test Port) ..................................................... 2
18 1465468 Connector ....................................................................................................... 2
19 1402816 Clip ................................................................................................................. 5
20 1482651 Connector Body (Condensor) ......................................................................... 2
21 1531237 Connector Body (Igniter) ................................................................................ 2
22 1531239 Connector Body (Coil) .................................................................................... 1
23 1531240 Connector Body (Distributor) .......................................................................... 1
24 1531235 Connector Body (ISCV) .................................................................................. 1
25 1531238 Connector Body (Fuel Injector) ...................................................................... 4
26 1531231 Connector Body (Governor) ........................................................................... 1
27 1561518 Connector (TPS) ............................................................................................ 1
28 1532777 Clip ................................................................................................................. 2
29 1560441 Connector Body (MAP) .................................................................................. 1
30 1520864 Boot ................................................................................................................ 1
31 129888 E-Ring (Alternator) ......................................................................................... 1
32 1308259 Connector Body (Alternator) ........................................................................... 1
33 1327957 Connector (Oil Sensor) ................................................................................... 1
34 1558228 Clip ................................................................................................................. 1
35 1323586 Connector (Coolant Temperature) ................................................................. 1
36 1531233 Connector Body (Coolant Temperature) ........................................................ 1
37 1532778 Clip ................................................................................................................. 2
38 1509888 Clip ................................................................................................................. 1
39 1465469 Connector (Air Filter Restriction Sensor) ........................................................ 1
40 1465468 Connector ....................................................................................................... 1
41 1519611 Connector (Fuel Pump) .................................................................................. 1
42 1476077 Connector (Fuel Level Sender) ...................................................................... 1
43 1402817 Clip ................................................................................................................. 1
44 1553094 Connector (Engine Control Unit) .................................................................... 1
45 1547479 Housing (GCU) ............................................................................................... 1
46 1514597 Connector (Chassis Harness) ........................................................................ 1
46 1514598 Connector ....................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-165


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
GASOLINE ENGINE – MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


47 1330413 Connector (8 Pin) (Chassis Harness) ............................................................. 1
47 1330418 Connector ....................................................................................................... 1
48 1581313 Connector (Starter) ......................................................................................... 1
49 1493458 E-Ring ............................................................................................................ 1

4-166 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-167


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (ENGINE) (FIGURE 4-51)


MAZDA 2.0L, GASOLINE — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

4-168 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS (ENGINE)


MAZDA 2.0L, GASOLINE – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


2091281 Wire Harness (Engine) ....................................................................................... 1
1 ..... Connector Assembly (Engine Coolant Temperature) ..................................... 1
1 1323586 Connector ................................................................................................... 1
1 1532571 Terminal ..................................................................................................... 2
2 275494 Conduit ........................................................................................................... AR
3 ..... Bracket Assembly ........................................................................................... 1
3 1532761 Clip ............................................................................................................. 1
3 1532775 Clip ............................................................................................................. 1
4 ..... Connector (Cam Angle Sensor) ..................................................................... 1
4 ..... Sensor ........................................................................................................ 1
5 275494 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Ignition Suppresser) .................................................... 1
6 ..... Connector ................................................................................................... 1
7 ..... Bracket Assembly ........................................................................................... 1
7 1532761 Clip ............................................................................................................. 1
7 1532775 Clip ............................................................................................................. 1
8 ..... Connector Assembly (Coil) ............................................................................. 1
8 ..... Connector ................................................................................................... 1
9 ..... Connector Assembly (Coil) ............................................................................. 1
9 ..... Connector ................................................................................................... 1
10 ..... Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Coil) ............................................................................. 1
11 ..... Connector ................................................................................................... 1
12 ..... Connector Assembly (Coil) ............................................................................. 1
12 ..... Connector ................................................................................................... 1
13 ..... Bracket Assembly ........................................................................................... 1
13 1532761 Clip ............................................................................................................. 1
13 1532775 Clip ............................................................................................................. 1
14 ..... Connector Assembly (ECM Test Port) ........................................................... 1
14 1327164 Seal ............................................................................................................ 2
14 1465469 Connector ................................................................................................... 1
15 ..... Connector Assembly (ECM Test Port) ........................................................... 1
15 1491818 Seal ............................................................................................................ 2
15 1465468 Connector ................................................................................................... 1
15 1498420 Terminal ..................................................................................................... 2
15 1504197 Terminal ..................................................................................................... 2
16 ..... Conduit ........................................................................................................... AR
17 275496 Conduit ........................................................................................................... AR
18 ..... Connector Assembly ...................................................................................... 1
18 1327164 Seal ............................................................................................................ 2
18 1465469 Connector ................................................................................................... 1
19 ..... Connector Assembly ...................................................................................... 1
19 1491818 Seal ............................................................................................................ 2
19 1465468 Connector ................................................................................................... 1
19 1504197 Terminal ..................................................................................................... 2
19 1498420 Terminal ..................................................................................................... 2
20 ..... Connector Assembly (Mini-Fuses) ................................................................. 1
20 1327164 Seal ............................................................................................................ 2
20 1327959 Connector ................................................................................................... 1
20 1330297 Lock ............................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 4-169


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (ENGINE)


MAZDA 2.0L, GASOLINE – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


20 ..... Clip ............................................................................................................. 1
20 1491818 Seal ............................................................................................................ 4
20 1330281 Terminal ..................................................................................................... 4
20 ..... Cap ............................................................................................................. 1
20 1498420 Terminal ..................................................................................................... 4
21 ..... Connector Assembly (ECM Interface) ............................................................ 1
21 ..... Terminal ..................................................................................................... 1
21 ..... Terminal ..................................................................................................... 1
21 ..... Connector ................................................................................................... 4
22 ..... Connector Assembly (ECM Interface) ............................................................ 1
22 ..... Spacer ........................................................................................................ 1
22 ..... Cap ............................................................................................................. 1
23 ..... Connector Assembly (Starter) ........................................................................ 1
23 1581313 Connector ................................................................................................... 1
23 1581315 Terminal ..................................................................................................... 1
24 1327164 Seal (Alternator) ............................................................................................. 1
25 1402890 Ring Terminal (Starter B+) ............................................................................. 1
26 ..... Connector Assembly (Alternator) ................................................................... 1
26 1382694 Fuse Connector .......................................................................................... 2
26 1543553 Fuse Holder ................................................................................................ 1
26 ..... Terminal ..................................................................................................... 2
27 ..... Connector Assembly (Pre-Catalytic 02 Sensor) ............................................. 1
27 1476108 Wire Seal .................................................................................................... 4
27 1498424 Housing ...................................................................................................... 1
27 ..... Lock ............................................................................................................ 1
27 ..... Terminal ..................................................................................................... 4
27 1520513 Clip ............................................................................................................. 1
28 ..... Conduit ........................................................................................................... AR
29 ..... Conduit ........................................................................................................... AR
30 ..... Bracket Assembly ........................................................................................... 1
30 1558228 Clip ............................................................................................................. 1
30 1532774 Clip ............................................................................................................. 1
31 1402890 Ring Terminal (Block Ground) ........................................................................ 1
32 ..... Conduit ........................................................................................................... AR
33 275498 Conduit ........................................................................................................... AR
34 275497 Conduit ........................................................................................................... AR
35 ..... Connector Assembly (Chassis Harness) ........................................................ 1
35 1531480 Clip ............................................................................................................. 1
35 1330437 Terminal (Pin) ............................................................................................. 1
35 1330413 Connector (8 Pin) ....................................................................................... 1
35 1330418 Connector ................................................................................................... 1
36 ..... Connector Assembly (Chassis Harness) ........................................................ 1
36 1500912 Clip ............................................................................................................. 1
36 1514597 Connector ................................................................................................... 1
36 1330439 Plug ............................................................................................................ 1
36 ..... Terminal ..................................................................................................... 1
36 1514598 Connector ................................................................................................... 3
37 ..... Connector Assembly (Chassis Harness) ........................................................ 1
37 1530960 Connector ................................................................................................... 1
37 1530961 Connector (Secondary Lock) ..................................................................... 1

4-170 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS (ENGINE)


MAZDA 2.0L, GASOLINE – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


37 1500912 Clip ............................................................................................................. 1
37 1463138 Terminal Pin ............................................................................................... 1
38 275498 Conduit ........................................................................................................... AR
39 ..... Label ............................................................................................................... 1
40 ..... Connector Assembly (ECM) ........................................................................... 1
40 ..... Connector ................................................................................................... 1
40 ..... Cover .......................................................................................................... 1
40 ..... Cam ............................................................................................................ 1
40 ..... Terminal ..................................................................................................... 43
41 275494 Conduit ........................................................................................................... AR
42 1402816 Clip ................................................................................................................. 1
43 ..... Connector Assembly (Fuel Level) .................................................................. 1
43 1476077 Connector ................................................................................................... 1
43 1323576 Terminal ..................................................................................................... 2
44 1402816 Clip ................................................................................................................. 1
45 1519611 Connector (Fuel Pump) .................................................................................. 1
46 1402816 Clip ................................................................................................................. 1
47 1402816 Clip ................................................................................................................. 1
48 275498 Conduit ........................................................................................................... AR
49 ..... Connector Assembly (Bracket Assembly) ...................................................... 1
49 1532761 Clip ............................................................................................................. 1
49 1532778 Clip ............................................................................................................. 1
50 ..... Conduit ........................................................................................................... AR
51 ..... Connector Assembly (Fuel Injector) ............................................................... 1
51 ..... Clip ............................................................................................................. 1
51 1560441 Connector Body ......................................................................................... 1
52 ..... Connector Assembly (MAP Sensor) ............................................................... 1
52 1560441 Connector Body ......................................................................................... 1
52 1560441 Connector Body ......................................................................................... 1
52 1561144 Spacer ........................................................................................................ AR
53 ..... Connector Assembly (Fuel Injector) ............................................................... 1
53 ..... Clip ............................................................................................................. 1
53 1560441 Connector Body ......................................................................................... 1
54 ..... Connector Assembly (Intake Air Temperature Sensor) .................................. 1
54 ..... Spacer ........................................................................................................ 1
54 1482651 Connector Body ......................................................................................... 1
55 ..... Connector Assembly (Fuel Injector) ............................................................... 1
55 ..... Clip ............................................................................................................. 1
55 1560441 Connector Body ......................................................................................... 1
56 ..... Connector Assembly (Fuel Injector) ............................................................... 1
56 ..... Clip ............................................................................................................. 1
56 1560441 Connector Body ......................................................................................... 1
57 ..... Connector Assembly (Throttle) ....................................................................... 1
57 1533810 Seal ............................................................................................................ 6
57 1569973 Connector Body ......................................................................................... 1
57 ..... Terminal ..................................................................................................... 6
58 ..... Conduit ........................................................................................................... AR
59 ..... Connector Assembly (Post-Catalytic 02 Sensor) ........................................... 1
59 1476108 Wire Seal .................................................................................................... 4
59 1498424 Housing ...................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-171


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (ENGINE)


MAZDA 2.0L, GASOLINE – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


59 ..... Lock ............................................................................................................ 1
59 ..... Terminal ..................................................................................................... 4
59 1520513 Clip ............................................................................................................. 1
60 ..... Conduit ........................................................................................................... AR
61 ..... Connector Assembly (Oil Pressure Sensor) ................................................... 1
61 1327957 Connector ................................................................................................... 1
61 1532571 Terminal ..................................................................................................... 3
62 ..... Connector Assembly (Alternator) ................................................................... 1
62 1308259 Connector Body ......................................................................................... 1
63 ..... Connector Assembly (Alternator B+) .............................................................. 1
63 1567694 Ring Terminal ............................................................................................. 1
63 ..... Boot ............................................................................................................ 1
64 ..... Connector Assembly (Air Filter Restriction Sensor) ....................................... 1
64 1465469 Connector ................................................................................................... 1
64 ..... Terminal ..................................................................................................... 2
64 ..... Terminal ..................................................................................................... 2

4-172 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-173


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-52)


LPG ENGINE — MAZDA 2.0L (→ S/N F001V02037D)

4-174 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
LPG ENGINE – MAZDA 2.0L (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


2065855 Wire Harness (LPG Mazda Engine) ................................................................... 1
1 1493458 E-Ring ............................................................................................................ 1
2 1402890 Ring Terminal (Block Ground) ........................................................................ 1
3 1532775 Clip ................................................................................................................. 2
4 1561518 Connector (Oxygen Sensor) ........................................................................... 1
5 1465468 Connector ....................................................................................................... 2
6 1547482 Connector ....................................................................................................... 2
7 1567333 Clip ................................................................................................................. 2
8 1532777 Clip ................................................................................................................. 4
9 1547482 Connector ....................................................................................................... 1
10 1378652 Connector ....................................................................................................... 1
11 1454862 Cover (With Seal) (Alternator) ........................................................................ 1
12 1378418 Fuse (50 Amp) ................................................................................................ 1
13 1543553 Fuse Holder .................................................................................................... 1
14 1558226 Clip ................................................................................................................. 1
15 1402816 Clip ................................................................................................................. 1
16 1531237 Connector Body (Igniter) ................................................................................ 1
17 1531239 Connector Body (Coil) .................................................................................... 1
18 1482651 Connector Body (Condenser) ......................................................................... 1
19 1531240 Connector Body (Distributor) .......................................................................... 1
20 1532761 Clip ................................................................................................................. 4
21 1329150 Connector (LPG Low Presssure Switch) ........................................................ 1
22 1474764 Connector Body (LPG Idle Solenoid) ............................................................. 1
23 1465469 Connector (Air Filter Restriction) .................................................................... 1
24 1465468 Connector (Air Filter Restriction Sensor) ........................................................ 1
25 1474763 Connector Body (Main LPG Solenoid) ........................................................... 1
26 1327957 Connector (Oil Pressure Sensor) ................................................................... 1
27 1520864 Boot (Alternator) ............................................................................................. 1
28 129888 E-Ring ............................................................................................................ 1
29 1323586 Connector (Coolant Temp) ............................................................................. 1
30 1308259 Connector Body (Alternator) ........................................................................... 1
31 1532776 Clip ................................................................................................................. 1
32 1560441 Connector Body (MAP) .................................................................................. 1
33 1531991 Connector (TPS) ............................................................................................ 1
34 1531231 Connector Body (Governor) ........................................................................... 1
35 1482654 Connector Body (Injector) .............................................................................. 1
36 1547479 Housing .......................................................................................................... 1
37 1500899 Clip ................................................................................................................. 1
38 1558228 Clip ................................................................................................................. 2
39 1531502 Connector (Chassis Harness) ........................................................................ 1
40 1581313 Connector (Starter) ......................................................................................... 1
41 1581315 Terminal ......................................................................................................... 1
42 1482651 Connector Body (Intake Air Tempertor Sensor) ............................................. 1

©2014 HYSTER COMPANY See Service Manual 4-175


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-53)


LPG ENGINE — MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

4-176 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
LPG ENGINE – MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E)

ITEM PART NO. DESCRIPTION QTY


2087189 Wire Harness (LPG Mazda Engine) ................................................................... 1
1 1402890 Ring Terminal ................................................................................................. 1
2 1561518 Connector (Oxygen Sensor) ........................................................................... 1
3 1532775 Clip ................................................................................................................. 2
4 1558228 Clip ................................................................................................................. 2
5 1454862 Cover (With Seal) (Alternator) ........................................................................ 1
6 1378652 Connector ....................................................................................................... 1
7 1567333 Clip ................................................................................................................. 2
8 1547482 Connector ....................................................................................................... 1
9 1465468 Connector (Air Filter Restriction Sensor) ........................................................ 2
10 1465469 Connector (Air Filter Restriction) .................................................................... 2
11 1378418 Fuse (50 Amp) ................................................................................................ 1
12 1543553 Fuse Holder .................................................................................................... 1
13 1532777 Clip ................................................................................................................. 4
14 1532761 Clip ................................................................................................................. 4
15 1558226 Clip ................................................................................................................. 1
16 1532776 Clip ................................................................................................................. 1
17 1531240 Connector Body (Distributor) .......................................................................... 1
18 1402816 Clip ................................................................................................................. 1
19 1531237 Connector Body (Igniter) ................................................................................ 1
20 1531239 Connector Body (Coil) .................................................................................... 1
21 1482651 Connector Body (Condenser) ......................................................................... 2
22 1329150 Connector (LPG Low Pressure Switch) .......................................................... 1
23 1329152 Plug ................................................................................................................ 1
24 1474764 Connector Body (Idle LPG Solenoid) ............................................................. 1
25 1474763 Connector Body (Main LPG Solenoid) ........................................................... 1
26 1327957 Connector (Oil Pressure Sensor) ................................................................... 1
27 1520864 Boot (Alternator) ............................................................................................. 1
28 129888 E-Ring ............................................................................................................ 1
29 1323586 Connector (Coolant Temperature) ................................................................. 1
30 1308259 Connector Body (Alternator) ........................................................................... 1
31 1560441 Connector Body (MAP Sensor) ...................................................................... 1
32 1531991 Connector (Throttle Position Sensor) ............................................................. 1
33 1531231 Connector Body (Governor) ........................................................................... 1
34 1482654 Connector Body (Injector) .............................................................................. 1
35 1547479 Housing .......................................................................................................... 1
36 1500899 Clip ................................................................................................................. 1
37 1514597 Connector (Chassis Harness) ........................................................................ 1
37 1514598 Connector ....................................................................................................... 1
38 1330413 Connector (8 Pin) (Chassis Harness) ............................................................. 1
38 1330418 Connector ....................................................................................................... 1
39 1581313 Connector (Starter) ......................................................................................... 1
40 1493458 E-Ring ............................................................................................................ 1

©2014 HYSTER COMPANY See Service Manual 4-177


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (ENGINE) (FIGURE 4-54)


MAZDA 2.0L AND 2.2L LPG — 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →)

4-178 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS (ENGINE)


MAZDA 2.0L AND 2.2L LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →)

ITEM PART NO. DESCRIPTION QTY


2090744 Wire Harness (LPG Mazda Engine) ................................................................... 1
1 ..... Connector Assembly (Low Pressure Sensor) ................................................ 1
1 1329150 Connector ................................................................................................... 1
1 1392205 Terminal ..................................................................................................... 1
2 ..... Connector Assembly (Post-Catalytic 02 Sensor) ........................................... 1
2 1476108 Wire Seal .................................................................................................... 4
2 1498424 Housing ...................................................................................................... 1
2 ..... Lock ............................................................................................................ 1
2 ..... Terminal ..................................................................................................... 4
3 ..... Connector Assembly (Cap) ............................................................................ 1
3 1465468 Connector ................................................................................................... 1
3 1327164 Seal ............................................................................................................ 2
4 ..... Connector Assembly (LPG Shut-Off) ............................................................. 1
4 1539872 Connector ................................................................................................... 1
4 1330355 Terminal ..................................................................................................... 2
4 1330356 Seal ............................................................................................................ 2
5 ..... Connector Assembly (Air Filter Restriction Sensor) ....................................... 1
5 1465469 Connector ................................................................................................... 1
5 1323578 Terminal ..................................................................................................... 2
5 ..... Lock ............................................................................................................ 2
5 1327164 Seal ............................................................................................................ 2
5 1465468 Connector ................................................................................................... 1
6 ..... Connector Assembly (Oil Pressure Sensor) ................................................... 1
6 1327957 Connector ................................................................................................... 1
6 1532571 Terminal ..................................................................................................... 3
7 ..... Connector Assembly (Alternator) ................................................................... 1
7 1308259 Connector Body ......................................................................................... 1
8 ..... Connector Assembly (Alternator B+) .............................................................. 1
8 1567694 Ring Terminal ............................................................................................. 1
8 ..... Boot ............................................................................................................ 1
9 ..... Connector Assembly (Engine Coolant Temperature) ..................................... 1
9 1323586 Connector ................................................................................................... 1
10 ..... Bracket Assembly ........................................................................................... 1
10 1532761 Clip ............................................................................................................. 1
10 1532776 Clip ............................................................................................................. 1
10 275496 Conduit ....................................................................................................... 1
11 275496 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Ignition Suppressor) .................................................... 1
12 ..... Connector ................................................................................................... 1
13 ..... Connector Assembly (Bracket Assembly) ...................................................... 1
13 1532761 Clip ............................................................................................................. 1
13 1532775 Clip ............................................................................................................. 1
14 d. . . . . Connector Assembly (Coil #1) ........................................................................ 1
14 c. . . . . Connector Assembly (Coil #2) ........................................................................ 1
14 b. . . . . Connector Assembly (Coil #3) ........................................................................ 1
14 a. . . . . Connector Assembly (Coil #4) ........................................................................ 1
14 ..... Connector ................................................................................................... 1
14 ..... Terminal ..................................................................................................... 2
14 ..... Terminal ..................................................................................................... 1
15 ..... Bracket Assembly ........................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-179


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (ENGINE)


MAZDA 2.0L AND 2.2L LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →)

ITEM PART NO. DESCRIPTION QTY


15 1558226 Clip ............................................................................................................. 1
15 1532778 Clip ............................................................................................................. 1
16 ..... Connector Assembly (ECM Test Port) ........................................................... 1
16 1465469 Connector ................................................................................................... 1
16 1327164 Seal ............................................................................................................ 2
17 ..... Connector Assembly (ECM Test Port) ........................................................... 1
17 1465468 Connector ................................................................................................... 1
17 1498420 Terminal ..................................................................................................... 1
17 1504197 Terminal ..................................................................................................... 2
18 ..... Connector Assembly (Distributer) .................................................................. 1
18 ..... Clip ............................................................................................................. 1
18 ..... Sensor ........................................................................................................ 1
19 ..... Connector Assembly (Mini-Fuses) ................................................................. 1
19 1327164 Seal ............................................................................................................ 2
19 1327959 Connector ................................................................................................... 1
19 1330297 Lock ............................................................................................................ 1
19 1491818 Seal ............................................................................................................ 4
19 ..... Clip ............................................................................................................. 1
19 1641937 Cap ............................................................................................................. 1
19 1330281 Terminal ..................................................................................................... 4
20 ..... Connector Assembly (ECM Interface) ............................................................ 1
20 ..... Connector ................................................................................................... 1
20 ..... Spacer ........................................................................................................ 1
20 ..... Terminal ..................................................................................................... 4
21 ..... Connector Assembly (Cap) ............................................................................ 1
21 ..... Cap ............................................................................................................. 1
21 ..... Terminal ..................................................................................................... 1
22 ..... Connector Assembly (Alternator) ................................................................... 1
22 1497235 Fuse Holder ................................................................................................ 1
23 ..... Connector Assembly (Alternator) ................................................................... 1
23 1382694 Fuse Connector .......................................................................................... 1
23 1641943 Fuse Holder ................................................................................................ 1
23 ..... Terminal ..................................................................................................... 2
24 ..... Connector Assembly (Pre-Catalytic 02 Sensor) ............................................. 1
24 1476108 Wire Seal .................................................................................................... 4
24 1498424 Housing ...................................................................................................... 1
24 ..... Lock ............................................................................................................ 1
24 ..... Terminal ..................................................................................................... 4
24 275498 Conduit ........................................................................................................... AR
25 1402890 Ring Terminal (Starter B+) ............................................................................. 1
26 ..... Connector Assembly (Starter) ........................................................................ 1
26 1581313 Connector ................................................................................................... 1
26 1581315 Terminal ..................................................................................................... 1
27 1402890 Ring Terminal (Block Ground) ........................................................................ 1
28 ..... Bracket Assembly ........................................................................................... 1
28 1558228 Clip ............................................................................................................. 1
28 1532774 Clip ............................................................................................................. 1
29 275497 Conduit ........................................................................................................... AR
30 ..... Connector Assembly (Chassis Harness) ........................................................ 1
30 1330413 Connector (8 Pin) ....................................................................................... 1

4-180 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS (ENGINE)


MAZDA 2.0L AND 2.2L LPG – 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →)

ITEM PART NO. DESCRIPTION QTY


30 1330418 Connector ................................................................................................... 1
30 1531480 Clip ............................................................................................................. 1
30 1500912 Clip ............................................................................................................. 1
30 1330437 Terminal (Pin) ............................................................................................. 8
31 ..... Connector Assembly (Chassis Harness) ........................................................ 1
31 1330439 Plug ............................................................................................................ 1
31 1500912 Clip ............................................................................................................. 1
31 1514597 Connector ................................................................................................... 1
31 1514598 Connector ................................................................................................... 1
31 1484709 Terminal (Pin) ............................................................................................. 3
32 ..... Connector Assembly (Chassis Harness) ........................................................ 1
32 1530960 Connector ................................................................................................... 1
32 1530961 Connector (Secondary Lock) ..................................................................... 1
32 1500912 Clip ............................................................................................................. 1
32 1514598 Connector ................................................................................................... 1
32 1463138 Terminal Pin ............................................................................................... 6
33 ..... Connector Assembly (ECM) ........................................................................... 1
33 ..... Connector ................................................................................................... 1
33 ..... Cover .......................................................................................................... 1
33 ..... Cam ............................................................................................................ 1
33 ..... Terminal ..................................................................................................... 43
35 ..... Connector Assembly (Bracket Assembly) ...................................................... 2
35 1532761 Clip ............................................................................................................. 1
35 1532778 Clip ............................................................................................................. 1
36 ..... Connector Assembly (Intake Air Temperature Sensor) .................................. 1
36 1482651 Connector Body ......................................................................................... 1
36 1641948 Spacer ........................................................................................................ 1
37 ..... Connector Assembly (Throttle) ....................................................................... 1
37 1533810 Seal ............................................................................................................ 6
37 1569973 Connector Body ......................................................................................... 1
37 1610975 Terminal ..................................................................................................... 6
38 ..... Connector Assembly (MAP Sensor) ............................................................... 1
38 1560441 Connector Body ......................................................................................... 1
38 1561144 Spacer ........................................................................................................ 1
39 1532761 Clip ................................................................................................................. 1
40 1532776 Clip ................................................................................................................. 1
41 ..... Connector Assembly (Fuel Temperature Sensor) .......................................... 1
41 ..... Connector ................................................................................................... 1
41 1323576 Terminal ..................................................................................................... 2
42 ..... Connector Assembly (Electronic Pressure Regulator) ................................... 1
42 1641934 Connector ................................................................................................... 1
42 ..... Contact ....................................................................................................... 5
43 ..... Connector Assembly (LPG Low Pressure) ..................................................... 1
43 1329150 Connector ................................................................................................... 1
43 1392205 Terminal ..................................................................................................... 2
44 ..... Connector Assembly (LPG Shut-Off .............................................................. 1
44 1539872 Connector ................................................................................................... 1
44 1330355 Terminal ..................................................................................................... 1
44 1330356 Seal ............................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 4-181


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a Service with Kit 1705191 c Service with Kit 1705193
b Service with Kit 1705192 d Service with Kit 1705194

4-182 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-183


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (ENGINE) (FIGURE 4-55)


MAZDA 2.0L AND 2.2L LPG — 2010 SERIES

4-184 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS (ENGINE)


MAZDA 2.0L AND 2.2L LPG – 2010 SERIES

ITEM PART NO. DESCRIPTION QTY


4601366
4605854 Wire Harness (Engine) ..................................................................................... 1
1 1705171 Kit-Connector (Post Catalytic 02 Sensor) (Post Catalytic Converter Oxygen
Sensor) ........................................................................................................... 1
1 1476108 Wire Seal ................................................................................................... 4
1 1498424 Housing ..................................................................................................... 1
1 1650797 Lock ............................................................................................................ 1
1 1653508 Terminal (Gold) .......................................................................................... 4
2 275493 Conduit .......................................................................................................... AR
3 1705176 Kit-Connector (Cap) ....................................................................................... 1
3 1327164 Seal ............................................................................................................ 2
3 1465468 Connector ................................................................................................. 1
4 1705175 Kit-Connector (Air Filter Restriction Indicator) ................................................ 1
4 1465469 Connector ................................................................................................. 1
4 1323578 Terminal ..................................................................................................... 2
4 1491821 Terminal ..................................................................................................... 2
5 ..... Connector Assembly LPG OPTEC (Sensor) .............................................. 1
5 1547629 Connector (3 Way) ................................................................................... 1
5 1323579 Seal ............................................................................................................ 3
5 1508232 Terminal (Pin) ............................................................................................. 3
6 1705177 Kit-Connector (Oil Pressure Sensor) .............................................................. 1
6 1327957 Connector ................................................................................................. 1
6 1532571 Terminal .................................................................................................... 3
7 1705173 Kit-Connector (Engine Coolant Temperature) ................................................ 1
7 1323586 Connector ................................................................................................. 1
8 1532761 Clip ................................................................................................................. 7
9 1532774 Clip ................................................................................................................. 2
10 1705188 Kit-Connector (Alternator) .............................................................................. 1
10 1308259 Connector Body ......................................................................................... 1
11 1705189 Kit-Connector (Alternator) (B+) ....................................................................... 1
11 1567694 Ring Terminal ............................................................................................. 1
11 1656059 Boot ............................................................................................................ 1
12 1705186 Kit-Connector (Ignition Suppressor) ............................................................... 1
12 1641935 Connector ................................................................................................. 1
13 275496 Conduit .......................................................................................................... AR
14 1532775 Clip ................................................................................................................. 1
15 1705191 Kit-Connector Ignition Coil (Coil #1) ............................................................... 1
15 1641932 Connector ................................................................................................. 1
15 1689241 Terminal ..................................................................................................... 2
15 1689242 Terminal ..................................................................................................... 1
15 4016131 Bracket ...................................................................................................... 1
15 4016937 Strap Clamp .............................................................................................. 1
16 1705191 Kit-Connector Ignition Coil (Coil #2) ............................................................... 1
16 1641932 Connector ................................................................................................. 1
16 1689241 Terminal ..................................................................................................... 2
16 1689242 Terminal ..................................................................................................... 1
16 4016131 Bracket ...................................................................................................... 1
16 4016937 Strap Clamp .............................................................................................. 1
17 1705191 Kit-Connector Ignition Coil (Coil #3) ............................................................... 1
17 1641932 Connector ................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 4-185


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (ENGINE)


MAZDA 2.0L AND 2.2L LPG – 2010 SERIES

ITEM PART NO. DESCRIPTION QTY


17 1689241 Terminal ..................................................................................................... 2
17 1689242 Terminal ..................................................................................................... 1
17 4016131 Bracket ...................................................................................................... 1
17 4016937 Strap Clamp .............................................................................................. 1
18 1705191 Kit-Connector Ignition Coil (Coil #4) ............................................................... 1
18 1641932 Connector ................................................................................................. 1
18 1689241 Terminal ..................................................................................................... 2
18 1689242 Terminal ..................................................................................................... 1
18 4016131 Bracket ...................................................................................................... 1
18 4016937 Strap Clamp .............................................................................................. 1
19 1705187 Kit-Connector (Distributor) (Cam Sensor) ...................................................... 1
19 1656060 Sensor ........................................................................................................ 1
20 275494 Conduit ........................................................................................................... AR
21 1532776 Clip ................................................................................................................. 3
22 ..... Connector Assembly (ECU Test Port Cap) ................................................ 1
22 1465469 Connector ................................................................................................. 1
22 1327164 Seal ............................................................................................................ 2
22 1520513 Clip ............................................................................................................ 1
23 ..... Connector Assembly (ECU Test Port Connector) ..................................... 1
23 1465468 Connector ................................................................................................. 1
23 1498420 Terminal ..................................................................................................... 2
23 1520513 Clip ............................................................................................................ 1
24 1558226 Clip ................................................................................................................. 1
25 1705200 Kit-Connector (Mini Fuses) ............................................................................. 1
25 1327164 Seal ............................................................................................................ 2
25 1327959 Connector ................................................................................................. 1
25 1330297 Lock ............................................................................................................ 1
25 1491818 Seal ............................................................................................................ 4
25 1641937 Cap ............................................................................................................ 1
25 1330281 Terminal .................................................................................................... 4
25 1641938 Clip ............................................................................................................. 1
26 1705166 Kit-Connector (ECM Test Port) ...................................................................... 1
26 1641945 Spacer ........................................................................................................ 1
26 1650522 Terminal ..................................................................................................... 4
26 1705166 Kit-Connector (ECM Test Port) .................................................................. 1
26 1641944 Connector ................................................................................................... 1
27 1705199 Kit-Connector (ECU Interface) ....................................................................... 1
27 1641947 Cap ............................................................................................................. 1
28 ..... Connector Assembly (Alternator) ............................................................... 1
28 1454827 Seal ............................................................................................................ 1
28 1497235 Fuse Holder ................................................................................................ 1
28 1543553 Fuse Holder .............................................................................................. 1
28 1520543 Terminal ..................................................................................................... 2
29 1705185 Kit-Connector (Starter) (Starter) ..................................................................... 1
29 1581313 Connector ................................................................................................. 1
29 1581315 Terminal .................................................................................................... 1
30 1705180 Kit-Connector (Pre-Catalytic O2 Sensor) ....................................................... 1
30 1476108 Wire Seal ................................................................................................... 4
30 1498424 Housing ..................................................................................................... 1
30 1650797 Lock ............................................................................................................ 1

4-186 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS (ENGINE)


MAZDA 2.0L AND 2.2L LPG – 2010 SERIES

ITEM PART NO. DESCRIPTION QTY


30 1653508 Terminal (Gold) .......................................................................................... 4
31 1402890 Ring Terminal (Starter B+) ........................................................................... 1
32 1402890 Ring Terminal (Block Ground) .................................................................... 1
33 1558228 Clip ................................................................................................................. 1
34 275497 Conduit .......................................................................................................... AR
35 275498 Conduit .......................................................................................................... AR
36 1705181 Kit-Connector (Chassis) ................................................................................. 1
36 1330413 Connector (8 Pin) ..................................................................................... 1
36 1330418 Connector ................................................................................................... 1
36 1531480 Clip ............................................................................................................. 1
36 1500912 Clip ............................................................................................................ 1
36 1330437 Terminal (Pin) ........................................................................................... 8
37 1705183 Kit-Connector (Chassis) ................................................................................. 1
37 1330439 Plug ........................................................................................................... 1
37 1500912 Clip ............................................................................................................ 1
37 1514597 Connector ................................................................................................. 1
37 1514598 Connector ................................................................................................. 1
37 1484709 Terminal (Pin) ............................................................................................... 3
38 1705182 Kit-Connector (Chassis) ................................................................................. 1
38 1530960 Connector ................................................................................................. 1
38 1530961 Connector (Secondary Lock) .................................................................. 1
38 1500912 Clip ............................................................................................................ 1
38 1514598 Connector ................................................................................................. 1
38 1463138 Terminal Pin .............................................................................................. 6
39 ..... Connector Assembly (ECU Connector) ..................................................... 1
39 1641949 Connector ................................................................................................. 1
39 1641950 Cover .......................................................................................................... 1
39 1641952 Cam ............................................................................................................ 1
39 1653510 Terminal (Gold) .......................................................................................... 43
40 1705174 Kit-Connector (Intake Air Temperature Sensor) ............................................. 1
40 1482651 Connector Body ....................................................................................... 1
40 1641948 Spacer ........................................................................................................ 1
41 1705195 Kit-Connector (Throttle) (Bosch Throttle) ....................................................... 1
41 1533810 Seal ............................................................................................................ 6
41 1569973 Connector Body ....................................................................................... 1
41 1610975 Terminal ..................................................................................................... 6
42 1705172 Kit-Connector (MAP Sensor) (Map Sensor) ................................................... 1
42 1560441 Connector Body ....................................................................................... 1
42 1561144 Spacer ........................................................................................................ 1
43 ..... Connector Assembly (Fuel Temperature Sensor) ..................................... 1
43 1402607 Electrical Connector ................................................................................ 1
43 1323576 Terminal .................................................................................................... 2
44 1695371 Connector (EPR) ............................................................................................ 1
44 1641934 Connector ................................................................................................. 1
44 1561019
2035276 Connector (Socket Female) ....................................................................... 5
45 a 4041367 Kit-Connector (LPG Fuel Shutoff) .................................................................. 1
45 1539872 Connector ................................................................................................. 1
45 1330355 Terminal .................................................................................................... 2
45 1330356 Seal ............................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 4-187


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (ENGINE)


MAZDA 2.0L AND 2.2L LPG – 2010 SERIES

ITEM PART NO. DESCRIPTION QTY


45 b. . . . . Connector Assembly (LPG Fuel Shutoff) ................................................... 1
45 1508206 Connector (2 Way) ..................................................................................... 1
45 2060555 Wire Seal .................................................................................................... 5
45 1508232 Terminal (Pin) ............................................................................................. 2
46 1532778 Clip ............................................................................................................ 3

FOOTNOTES:
a Used with Harness 4601366 b Used with Harness 4605854

4-188 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-189


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-56)


YANMAR DIESEL (→ S/N F001V02037D)

4-190 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
YANMAR DIESEL (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


2060844 Wire Harness (Engine) ....................................................................................... 1
1 148611 E-Ring ............................................................................................................ 1
2 1559049 Ring Terminal ................................................................................................. 1
3 190382 Boot ................................................................................................................ 2
4 1532761 Clip ................................................................................................................. 1
5 148609 E-Ring ............................................................................................................ 1
6 ..... Connect Assembly (Engine RPM Sensor) ..................................................... 1
6 1546673 Connector ................................................................................................... 1
6 1323576 Terminal ..................................................................................................... 3
7 ..... Connector Assembly (60 Amp Fuse Holder) .................................................. 1
7 1454860 Connector Body ......................................................................................... 1
7 1382695 Fuse Connector .......................................................................................... 2
7 1382694 Fuse Connector .......................................................................................... 2
7 1454829 Fuse (60 Amp) ........................................................................................... 1
7 1454862 Cover (With Seal) ....................................................................................... 1
8 148609 E-Ring ............................................................................................................ 1
9 1532776 Clip ................................................................................................................. 2
10 1532759 Clip ................................................................................................................. 1
11 1582484 Connector (Fuel Shut Off Solenoid) ............................................................... 1
12 1582486 Connector (Cold Start Aid) ............................................................................. 1
13 1547368 Connector Body (Alternator) ........................................................................... 1
13 1565098 Terminal ......................................................................................................... 2
14 ..... Connector Assembly (Throttle Position Sensor) ............................................ 1
14 1525584 Connector ................................................................................................... 1
14 1532571 Terminal ..................................................................................................... 6
15 ..... Connector Assembly (Fuel Level Sensor) ...................................................... 1
15 1476077 Connector ................................................................................................... 1
15 1323576 Terminal ..................................................................................................... 2
16 ..... Connector Assembly (Air Filter Sensor) ......................................................... 1
16 1465469 Connector ................................................................................................... 1
16 1498416 Connector ................................................................................................... 2
16 1402888 Seal ............................................................................................................ 2
17 ..... Connector Assembly (Water Temperature) .................................................... 1
17 1323586 Connector ................................................................................................... 1
17 1323576 Terminal ..................................................................................................... 2
18 1500901 Clip ................................................................................................................. 1
19 ..... Connector Assembly (Fuel Level Sensor) ...................................................... 1
19 1327957 Connector ................................................................................................... 1
19 1532571 Terminal ..................................................................................................... 3
20 ..... Connector Assembly (Pull Actuator) .............................................................. 1
20 1330419 Connector ................................................................................................... 1
20 1330436 Terminal ..................................................................................................... 2
20 1330424 Connector (Secondary Lock) ..................................................................... 1
20 1351681 Connector ................................................................................................... 1
21 1547369 Connector Body (Water Separator) ................................................................ 1
22 1402849 Connector Body (Relay Signal) ...................................................................... 1
23 1560015 E-Ring ............................................................................................................ 2
24 190383 Boot ................................................................................................................ 2
25 325789 Terminal ......................................................................................................... 1
26 1509888 Clip ................................................................................................................. 2

©2014 HYSTER COMPANY See Service Manual 4-191


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
YANMAR DIESEL (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


27 ..... Connector Assembly (To Chassis Harness) .................................................. 1
27 1531502 Connector ................................................................................................... 1
27 1484709 Terminal (Pin) ............................................................................................. 3
27 1330437 Terminal (Pin) ............................................................................................. 19
27 1330439 Plug ............................................................................................................ 7

4-192 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-193


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-57)


YANMAR DIESEL (S/N F001V02038D →)

4-194 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
YANMAR DIESEL (S/N F001V02038D →)

ITEM PART NO. DESCRIPTION QTY


2087191 Wire Harness ...................................................................................................... 1
1 148611 E-Ring (Starter Stud) ...................................................................................... 1
2 1382695 Fuse Connector .......................................................................................... 2
2 1559049 Ring Terminal (Glow Plug) ............................................................................. 1
3 190382 Boot ................................................................................................................ 2
4 1559049 Ring Terminal (Starter Solenoid) .................................................................... 1
4 190382 Boot ................................................................................................................ 1
4 1532776 Clip ................................................................................................................. 2
5 1532761 Clip ................................................................................................................. 1
6 1546673 Connector (Engine RPM Sensor) ............................................................ 1
6 1323576 Terminal .................................................................................................... 3
7 ..... Connector (Fuse 60 Amp) ............................................................................ 1
7 1454860 Connector Body ......................................................................................... 1
7 1382695 Fuse Connector .......................................................................................... 2
7 1382694 Fuse Connector .......................................................................................... 2
7 1454829 Fuse (60 Amp) .......................................................................................... 1
7 1454862 Cover (With Seal) ..................................................................................... 1
8 148609 E-Ring (Glow Plug) ......................................................................................... 1
9 1532759 Clip ................................................................................................................. 1
10 1582484 Connector (Fuel Shut-off Solenoid) ................................................................ 1
11 1582486 Connector (Cold Start Aid) ............................................................................. 1
12 1547368 Connector Body (Alternator) ........................................................................... 1
12 1565098 Terminal ..................................................................................................... 1
13 ..... Throttle Position Sensor .............................................................................. 1
13 1525584 Connector (Throttle Position Sensor) .................................................... 1
13 1532571 Terminal .................................................................................................... 6
14 1476077 Connector (Fuel Level Sensor) ...................................................................... 1
14 1323576 Terminal .................................................................................................... 2
15 ..... Connector (Air Filter Sensor) ...................................................................... 1
15 1465469 Connector ................................................................................................. 1
15 1323578 Terminal ..................................................................................................... 2
15 1402888 Seal ............................................................................................................ 2
16 1323586 Connector (Water Temperature Sensor) .................................................... 1
16 1323576 Terminal .................................................................................................... 2
17 1500901 Clip ................................................................................................................. 1
18 1327957 Connector (Low Engine Oil Pressure Switch) ........................................... 1
18 1532571 Terminal .................................................................................................... 3
19 1330419 Connector (Pull Actuator) ............................................................................... 1
19 1330436 Terminal ..................................................................................................... 2
19 1330424 Connector (Secondary Lock) .......................................................................... 1
19 1351681 Connector ....................................................................................................... 1
20 1547369 Connector Body (Fuel Filter Water Separator) ............................................... 1
21 1402849 Connector Body (Relay Signal 86) ................................................................. 1
22 1560015 E-Ring ............................................................................................................ 1
22 190383 Boot ................................................................................................................ 1
23 1509888 Clip ................................................................................................................. 2
24 325789 Terminal ......................................................................................................... 2
25 ..... Engine to Chassis ........................................................................................ 1
25 1500925 Connector ................................................................................................. 1
25 1330437 Terminal (Pin) ........................................................................................... 11

©2014 HYSTER COMPANY See Service Manual 4-195


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
YANMAR DIESEL (S/N F001V02038D →)

ITEM PART NO. DESCRIPTION QTY


25 1484377 Plug ........................................................................................................... 1
25 1352603 Secondary Lock ....................................................................................... 1
26 ..... Engine to Chassis ........................................................................................ 1
26 1541988 Connector (8 Pin) ..................................................................................... 1
26 1463138 Terminal Pin .............................................................................................. 8
26 1541989 Connector ................................................................................................... 1
27 ..... Engine to Chassis ........................................................................................ 1
27 1514598 Connector ................................................................................................. 1
27 1330439 Plug ........................................................................................................... 1
27 1484709 Terminal (Pin) ........................................................................................... 3
27 1514597 Connector ................................................................................................. 1

4-196 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-197


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-58)


COWL WITH MONOTROL PEDAL (→ S/N F001V03572H)

4-198 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
COWL WITH MONOTROL PEDAL (→ S/N F001V03572H)

ITEM PART NO. DESCRIPTION QTY


2070269 Wire Harness (Cowl with Monotrol) .................................................................... 1
2098011 Wire Harness (Alternate Part) ............................................................................. 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525568 Connector ................................................................................................... 1
1 1529046 Connector ................................................................................................... 1
1 a 1463139 Terminal ..................................................................................................... 10
1 b 1463139 Terminal ..................................................................................................... 11
1 a 1484377 Plug ............................................................................................................ 2
1 b 1484377 Plug ............................................................................................................ 1
2 1525573 Connector ....................................................................................................... 1
3 ..... Connector Assembly (To Monotrol Harness) ................................................. 1
3 1489656 Connector (4-Way) ..................................................................................... 1
3 1489657 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 4
4 ..... Connector Assembly (Accelerator Pedal) ...................................................... 1
4 1525584 Connector ................................................................................................... 1
4 1532571 Terminal ..................................................................................................... 6
5 1509890 Clip ................................................................................................................. 4
6 ..... Connector Assembly (To Mast) ...................................................................... 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1463194 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 3
7 1351682 Connector (End Cap) ..................................................................................... 1
8 ..... Connector Assembly (Brake Pressure) .......................................................... 1
8 1603021 Connector ................................................................................................... 1
8 1603236 Connector (Secondary Lock) ..................................................................... 1
8 1548517 Terminal (Socket) ....................................................................................... 3
8 1548519 Seal ............................................................................................................ 3
9 1534828 Clip ................................................................................................................. 1
10 1402816 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Brake Pedal) ............................................................... 1
11 1463194 Connector (Secondary Lock) ..................................................................... 1
11 1484397 Connector (3-Way) ..................................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 3
12 ..... Connector Assembly (Park Brake) ................................................................. 1
12 1463194 Connector (Secondary Lock) ..................................................................... 1
12 1484397 Connector (3-Way) ..................................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 3
13 ..... Connector Assembly (Brake Fluid Sensor) .................................................... 2
13 1324309 Sleeve ........................................................................................................ 1
13 1324310 Terminal ..................................................................................................... 1
14 1525577 Connector (With Resistor) (End Cap) ............................................................. 1
15 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
15 1489656 Connector (4-Way) ..................................................................................... 1
15 1489657 Connector ................................................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 4
16 1500899 Clip ................................................................................................................. 2
17 ..... Connector Assembly (Display) ....................................................................... 1
17 1525567 Connector ................................................................................................... 1
17 1529046 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-199


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
COWL WITH MONOTROL PEDAL (→ S/N F001V03572H)

ITEM PART NO. DESCRIPTION QTY


17 1463139 Terminal ..................................................................................................... 5
17 1484377 Plug ............................................................................................................ 7
18 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
18 1566116 Connector ................................................................................................... 1
18 1532664 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 3
19 ..... Connector Assembly (To Horn) ...................................................................... 1
19 1490242 Connector (2 Way) ..................................................................................... 1
19 1402813 Clip ............................................................................................................. 1
19 1330438 Terminal (Socket) ....................................................................................... 2
20 1566117 Dust Cap (For Diagnostic Cable) ............................................................... 1
21 1534282 Clip ................................................................................................................. 1
22 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
22 1525570 Connector ................................................................................................... 1
22 1529046 Connector ................................................................................................... 1
22 1463139 Terminal ..................................................................................................... 7
22 1484377 Plug ............................................................................................................ 5
23 ..... Connector Assembly (RH Chassis) ................................................................ 1
23 1500925 Connector ................................................................................................... 1
23 1352603 Secondary Lock ......................................................................................... 1
23 a 1330437 Terminal (Pin) ............................................................................................. 9
23 b 1330437 Terminal (Pin) ............................................................................................. 10
23 a 1484377 Plug ............................................................................................................ 3
23 b 1484377 Plug ............................................................................................................ 2
24 ..... Connector Assembly (RH Chassis) ................................................................ 1
24 1489656 Connector (4-Way) ..................................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 4
24 1489657 Connector ................................................................................................... 1

FOOTNOTES:
a With 2070269 b With 2098011

4-200 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-201


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-59)


COWL WITH MONOTROL PEDAL — WITH RETURN TO SET TILT (S/N F001V03572H →)

4-202 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
COWL WITH MONOTROL PEDAL – WITH RETURN TO SET TILT (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


4603283 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525568 Connector ................................................................................................... 1
1 1529046 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 11
1 1484377 Plug ............................................................................................................ 1
2 1540388 Conduit ........................................................................................................... AR
3 1534282 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Endcap) ....................................................................... 1
4 1525573 Connector ................................................................................................... 1
5 ..... Connector Assembly (To Monotrol Pedal Harness) ....................................... 1
5 1489656 Connector (4-Way) ..................................................................................... 1
5 1489657 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
6 1525584 Connector ................................................................................................... 1
6 1532571 Terminal ..................................................................................................... 6
7 275496 Conduit ........................................................................................................... AR
8 1534828 Clip ................................................................................................................. 1
9 1509890 Clip ................................................................................................................. 2
10 275495 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (To Mast Harness) ....................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 3
11 1463194 Connector (Secondary Lock) ..................................................................... 1
11 1484397 Connector (3-Way) ..................................................................................... 1
12 ..... Connector Assembly) (Endcap) ..................................................................... 1
12 1351682 Connector (End Cap) ................................................................................. 1
13 ..... Connector Assembly (Brake Pressure) .......................................................... 1
13 1603021 Connector ................................................................................................... 1
13 1603236 Connector (Secondary Lock) ..................................................................... 1
13 1548517 Terminal (Socket) ....................................................................................... 3
13 1548519 Seal ............................................................................................................ 3
14 275493 Conduit ........................................................................................................... AR
15 ..... Connector Assembly (Brake Pedal) ............................................................... 1
15 1700460 Connector ................................................................................................... 1
15 1700461 Terminal ..................................................................................................... 3
16 1402816 Clip ................................................................................................................. 2
17 ..... Connector Assembly (Park Brake) ................................................................. 1
17 1700460 Connector ................................................................................................... 1
17 1700461 Terminal ..................................................................................................... 3
18 1500899 Clip ................................................................................................................. 2
19 275497 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Brake Fluid) ................................................................. 1
20 1566227 Terminal ..................................................................................................... 1
20 1566076 Seal ............................................................................................................ 1
21 ..... Connector Assembly (Brake Fluid) ................................................................. 1
21 1566227 Terminal ..................................................................................................... 1
21 1566076 Seal ............................................................................................................ 1
22 ..... Connector Assembly (Endcap w/ Resistor) .................................................... 1
22 1525577 Connector (With Resistor) .......................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-203


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
COWL WITH MONOTROL PEDAL – WITH RETURN TO SET TILT (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


23 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
23 1489656 Connector (4-Way) ..................................................................................... 1
23 1489657 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 4
24 ..... Connector Assembly (Display) ....................................................................... 1
24 1525567 Connector ................................................................................................... 1
24 1529046 Connector ................................................................................................... 1
24 1463139 Terminal ..................................................................................................... 5
24 1484377 Plug ............................................................................................................ 7
25 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
25 1566116 Connector ................................................................................................... 1
25 1532664 Connector ................................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 3
26 ..... Connector Assembly (Dust Cap) .................................................................... 1
26 1566117 Dust Cap (For Diagnostic Cable) ............................................................... 1
27 ..... Connector Assembly (Horn Button) ................................................................ 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
28 1525570 Connector ................................................................................................... 1
28 1529046 Connector ................................................................................................... 1
28 1463139 Terminal ..................................................................................................... 7
28 1484377 Plug ............................................................................................................ 5
29 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
29 1500925 Connector ................................................................................................... 1
29 1352603 Secondary Lock ......................................................................................... 1
29 1330437 Terminal (Pin) ............................................................................................. 10
29 1484377 Plug ............................................................................................................ 2
30 ..... Connector Assembly ...................................................................................... 1
30 1489656 Connector (4-Way) ..................................................................................... 1
30 1489657 Connector ................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 4

4-204 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-205


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-60)


COWL WITH MONOTROL PEDAL — WITH HYDRAULIC PUMP SOLENOID (→ S/N F001V03571H)

4-206 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
COWL WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID (→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


2104701 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525568 Connector ................................................................................................... 1
1 1529046 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 12
2 1540388 Conduit ........................................................................................................... AR
3 1534282 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Hydraulic Lockout Solenoid 2) .................................... 1
4 1484557 Connector (2 Socket) ................................................................................. 1
4 1484558 Connector ................................................................................................... 1
4 1463139 Terminal ..................................................................................................... 2
5 275493 Conduit ........................................................................................................... AR
6 ..... Connector Assembly ...................................................................................... 1
6 1484557 Connector (2 Socket) ................................................................................. 1
6 1484558 Connector ................................................................................................... 1
6 1463139 Terminal ..................................................................................................... 2
7 ..... Connector Assembly ...................................................................................... 1
7 1525584 Connector ................................................................................................... 1
7 1532571 Terminal ..................................................................................................... 6
8 1509888 Clip ................................................................................................................. 4
9 ..... Connector Assembly (To Monotrol Harness) ................................................. 1
9 1489656 Connector (4-Way) ..................................................................................... 1
9 1489657 Connector ................................................................................................... 1
9 1330438 Terminal (Socket) ........................................................................................... 4
10 275496 Conduit ........................................................................................................... AR
11 1534828 Clip ................................................................................................................. 1
12 ..... Connector Assembly (Endcap) ....................................................................... 1
12 1525573 Connector ................................................................................................... 1
13 ..... Connector Assembly (Brake Fluid) ................................................................. 1
13 1324310 Terminal ..................................................................................................... 1
13 1324309 Sleeve ........................................................................................................ 1
14 ..... Connector Assembly (Brake Fluid) ................................................................. 1
14 1324310 Terminal ..................................................................................................... 1
14 1324309 Sleeve ........................................................................................................ 1
15 ..... Connector Assembly (Park Brake) ................................................................. 1
15 1484397 Connector (3-Way) ..................................................................................... 1
15 1463194 Connector (Secondary Lock) ..................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 3
16 1402816 Clip ................................................................................................................. 1
17 275493 Conduit ........................................................................................................... AR
18 ..... Connector Assembly (Brake Pressure) .......................................................... 1
18 1603021 Connector ................................................................................................... 1
18 1603236 Connector (Secondary Lock) ..................................................................... 1
18 1548517 Terminal (Socket) ....................................................................................... 3
18 1548519 Seal ............................................................................................................ 3
19 ..... Connector Assembly (Brake Pressure) .......................................................... 1
19 1484397 Connector (3-Way) ..................................................................................... 1
19 1463194 Connector (Secondary Lock) ..................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 3
20 1500899 Clip ................................................................................................................. 2

©2014 HYSTER COMPANY See Service Manual 4-207


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
COWL WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID (→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


21 275497 Conduit ........................................................................................................... AR
22 ..... Connector Assembly (Endcap with Resister) ................................................. 1
22 1525577 Connector (With Resistor) .......................................................................... 1
23 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
23 1489656 Connector (4-Way) ..................................................................................... 1
23 1489657 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 4
24 ..... Connector Assembly (Display) ....................................................................... 1
24 1525567 Connector ................................................................................................... 1
24 1529046 Connector ................................................................................................... 1
24 1463139 Terminal ..................................................................................................... 5
24 1484377 Plug ............................................................................................................ 7
25 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
25 1566116 Connector ................................................................................................... 1
25 1532664 Connector ................................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 3
26 1566117 Dust Cap (For Diagnostic Cable) ................................................................... 1
27 ..... Connector Assembly (Horn Button) ................................................................ 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
28 1525570 Connector ................................................................................................... 1
28 1529046 Connector ................................................................................................... 1
28 1463139 Terminal ..................................................................................................... 7
28 1484377 Plug ............................................................................................................ 5
29 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
29 1500925 Connector ................................................................................................... 1
29 1352603 Secondary Lock ......................................................................................... 1
29 1330437 Terminal (Pin) ............................................................................................. 7
29 1484377 Plug ............................................................................................................ 5
30 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
30 1489656 Connector (4-Way) ..................................................................................... 1
30 1489657 Connector ................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 4

4-208 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-209


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-61)


COWL WITH MONOTROL PEDAL — WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →)

4-210 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
COWL WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


4603281 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525568 Connector ................................................................................................... 1
1 1529046 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 12
2 1540388 Conduit ........................................................................................................... AR
3 1534282 Clip ................................................................................................................. 1
4 275493 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Hydraulic Lockout Solenoid #2) .................................. 1
5 1484557 Connector (2 Socket) ................................................................................. 1
5 1484558 Connector ................................................................................................... 1
5 1463139 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (Hydraulic Lockout Solenoid 1) .................................... 1
6 1484557 Connector (2 Socket) ................................................................................. 1
6 1484558 Connector ................................................................................................... 1
6 1463139 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
7 1525584 Connector ................................................................................................... 1
7 1532571 Terminal ..................................................................................................... 6
8 275496 Conduit ........................................................................................................... AR
9 1534828 Clip ................................................................................................................. 1
10 ..... Connector Assembly (To Monotrol Harness) ................................................. 1
10 1489656 Connector (4-Way) ..................................................................................... 1
10 1489657 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 4
11 ..... Connector Assembly (Endcap) ....................................................................... 1
11 1525573 Connector ................................................................................................... 1
12 ..... Connector Assembly (Brake Fluid) ................................................................. 1
12 1566227 Terminal ..................................................................................................... 1
12 1324309 Sleeve ........................................................................................................ 1
13 ..... Connector Assembly (Brake Fluid) ................................................................. 1
13 1566227 Terminal ..................................................................................................... 1
13 1324309 Sleeve ........................................................................................................ 1
14 1509888 Clip ................................................................................................................. 2
15 ..... Connector Assembly (Brake Pressure) .......................................................... 1
15 1603021 Connector ................................................................................................... 1
15 1603236 Connector (Secondary Lock) ..................................................................... 1
15 1548517 Terminal (Socket) ....................................................................................... 3
15 1548519 Seal ............................................................................................................ 3
16 ..... Connector Assembly (Park Brake) ................................................................. 1
16 1700460 Connector ................................................................................................... 1
16 1700461 Terminal ..................................................................................................... 3
17 ..... Connector Assembly (Brake Pedal) ............................................................... 1
17 1700460 Connector ................................................................................................... 1
17 1700461 Terminal ..................................................................................................... 3
18 1402816 Clip ................................................................................................................. 1
19 1500899 Clip ................................................................................................................. 2
20 275497 Conduit ........................................................................................................... AR
21 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
21 1489656 Connector (4-Way) ..................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-211


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
COWL WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


21 1489657 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 4
22 ..... Connector Assembly (Endcap w/ Resistor) .................................................... 1
22 1525577 Connector (With Resistor) .......................................................................... 1
23 ..... Connector Assembly (Display) ....................................................................... 1
23 1525567 Connector ................................................................................................... 1
23 1529046 Connector ................................................................................................... 1
23 1463139 Terminal ..................................................................................................... 5
23 1484377 Plug ............................................................................................................ 7
24 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
24 1566116 Connector ................................................................................................... 1
24 1532664 Connector ................................................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 3
25 ..... Connector Assembly (Dustcap) ...................................................................... 1
25 1566117 Dust Cap (For Diagnostic Cable) ............................................................... 1
26 ..... Connector Assembly (Horn Button) ................................................................ 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector ................................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
27 1525570 Connector ................................................................................................... 1
27 1529046 Connector ................................................................................................... 1
27 1463139 Terminal ..................................................................................................... 7
27 1484377 Plug ............................................................................................................ 5
28 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
28 1500925 Connector ................................................................................................... 1
28 1352603 Secondary Lock ......................................................................................... 1
28 1330437 Terminal (Pin) ............................................................................................. 7
28 1484377 Plug ............................................................................................................ 5
29 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
29 1489656 Connector (4-Way) ..................................................................................... 1
29 1489657 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 4

4-212 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-213


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-62)


COWL WITH FORWARD/REVERSE LEVER (→ S/N F001V03571H)

4-214 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER (→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


2084829 Wire Harness (Cowl) ........................................................................................... 1
2098012 Wire Harness (Alternate Part) ............................................................................. 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525568 Connector ................................................................................................... 1
1 a 1463139 Terminal ..................................................................................................... 6
1 b 1463139 Terminal ..................................................................................................... 7
1 a 1484377 Plug ............................................................................................................ 6
1 b 1484377 Plug ............................................................................................................ 5
1 1529046 Connector ................................................................................................... 1
2 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
2 1525584 Connector ................................................................................................... 1
2 1532571 Terminal ..................................................................................................... 6
3 1509888 Clip ................................................................................................................. 4
4 ..... Connector Assembly (Brake Pressure) .......................................................... 1
4 1603021 Connector ................................................................................................... 1
4 1603236 Connector (Secondary Lock) ..................................................................... 1
4 1548517 Terminal (Socket) ....................................................................................... 3
4 1548519 Seal ............................................................................................................ 3
5 1534828 Clip ................................................................................................................. 1
6 1402816 Clip ................................................................................................................. 1
7 ..... Connector Assembly (Park Brake) ................................................................. 2
7 1484397 Connector (3-Way) ..................................................................................... 1
7 1463194 Connector (Secondary Lock) ..................................................................... 1
7 1330438 Terminal (Socket) ........................................................................................... 3
8 ..... Connector Assembly (Brake Fluid) ................................................................. 2
8 1324309 Sleeve ........................................................................................................ 1
8 1324310 Terminal ..................................................................................................... 1
9 1525577 Connector (With Resistor) (End Cap) ........................................................ 1
10 ..... Connector Assembly ...................................................................................... 1
10 1489656 Connector (4-Way) ..................................................................................... 1
10 1489657 Connector ....................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 4
11 1500899 Clip ................................................................................................................. 2
12 ..... Connector Assembly (Display) ........................................................................... 1
12 1525567 Connector ....................................................................................................... 1
12 1529046 Connector ................................................................................................... 1
12 1463139 Terminal ..................................................................................................... 5
12 1484377 Plug ............................................................................................................ 7
13 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
13 1566116 Connector ................................................................................................... 1
13 1532664 Connector ................................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 3
13 1566117 Dust Cap (For Diagnostic Cable) ............................................................... 1
14 ..... Connector Assembly (Horn Button) ................................................................ 1
14 1490242 Connector (2 Way) ..................................................................................... 1
14 1402813 Clip ............................................................................................................. 1
14 1330438 Terminal (Socket) ....................................................................................... 2
15 1534282 Clip ................................................................................................................. 1
16 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
16 1525570 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-215


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER (→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


16 1529046 Connector ................................................................................................... 1
16 1463139 Terminal ..................................................................................................... 7
16 1484377 Plug ............................................................................................................ 5
17 ..... Connector Assembly (To RH Chassis) ........................................................... 1
17 1500925 Connector ................................................................................................... 1
17 1352603 Secondary Lock ......................................................................................... 1
17 a 1330437 Terminal (Pin) ............................................................................................. 6
17 b 1330437 Terminal (Pin) ............................................................................................. 7
17 a 1484377 Plug ............................................................................................................ 6
17 b 1484377 Plug ............................................................................................................ 5
18 ..... Connector Assembly (To RH Chassis) ........................................................... 1
18 1489656 Connector (4-Way) ..................................................................................... 1
18 1489657 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 4

FOOTNOTES:
a With 2084829 b With 2098012

4-216 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-217


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-63)


COWL WITH FORWARD/REVERSE LEVER — WITHOUT RETURN TO SET TILT (S/N F001V03572H →)

4-218 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


4603280 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525568 Connector ................................................................................................... 1
1 1529046 Connector ................................................................................................... 1
1 1463139 Terminal ..................................................................................................... 7
1 1484377 Plug ............................................................................................................ 5
2 1540388 Conduit ........................................................................................................... AR
3 1534282 Clip ............................................................................................................. 1
4 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
4 1525584 Connector ................................................................................................... 1
4 1532571 Terminal ..................................................................................................... 6
5 275495 Conduit ........................................................................................................... AR
6 275496 Conduit ........................................................................................................... AR
7 1534828 Clip ................................................................................................................. 1
8 1509888 Clip ................................................................................................................. 2
9 ..... Connector Assembly (Brake Pressure) .......................................................... 1
9 1603021 Connector ................................................................................................... 1
9 1603236 Connector (Secondary Lock) ..................................................................... 1
9 1548517 Terminal (Socket) ....................................................................................... 3
9 1548519 Seal ............................................................................................................ 3
10 ..... Connector Assembly (Brake Pedal) ............................................................... 1
10 1700460 Connector ................................................................................................... 1
10 1700461 Terminal ..................................................................................................... 3
11 275493 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Park Brake) ................................................................. 1
12 1700460 Connector ................................................................................................... 1
12 1700461 Terminal ..................................................................................................... 3
13 1402816 Clip ................................................................................................................. 1
14 1500899 Clip ................................................................................................................. 2
15 275497 Conduit ........................................................................................................... AR
16 ..... Connector Assembly (Brake Fluid) ................................................................. 1
16 1324310 Terminal ..................................................................................................... 1
16 1324309 Sleeve ........................................................................................................ 1
17 ..... Connector Assembly (Brake Fluid) ................................................................. 1
17 1324310 Terminal ..................................................................................................... 1
17 1324309 Sleeve ........................................................................................................ 1
18 ..... Connector Assembly (Endcap w/ Resistor) .................................................... 1
18 1525577 Connector (With Resistor) .......................................................................... 1
19 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
19 1489656 Connector (4-Way) ..................................................................................... 1
19 1489657 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 4
20 ..... Connector Assembly (Display) ....................................................................... 1
20 1525567 Connector ................................................................................................... 1
20 1529046 Connector ................................................................................................... 1
20 1463139 Terminal ..................................................................................................... 5
20 1484377 Plug ............................................................................................................ 7
21 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
21 1566116 Connector ................................................................................................... 1
21 1532664 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-219


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


21 1330438 Terminal (Socket) ....................................................................................... 3
22 ..... Connector Assembly (Dust Cap) .................................................................... 1
22 1566117 Dust Cap (For Diagnostic Cable) ............................................................... 1
23 ..... Connector Assembly (Horn Button) ................................................................ 1
23 1490242 Connector (2 Way) ..................................................................................... 1
23 1490243 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 2
24 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
24 1525570 Connector ................................................................................................... 1
24 1529046 Connector ................................................................................................... 1
24 1463139 Terminal ..................................................................................................... 7
24 1484377 Plug ............................................................................................................ 5
25 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
25 1500925 Connector ................................................................................................... 1
25 1352603 Secondary Lock ......................................................................................... 1
25 1330437 Terminal (Pin) ............................................................................................. 7
25 1484377 Plug ............................................................................................................ 5
26 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
26 1489657 Connector ................................................................................................... 1
26 1489656 Connector (4-Way) ..................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 4

4-220 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-221


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-64)


COWL WITH FORWARD/REVERSE — MANUAL WITH OPERATOR PRESENCE (→ S/N F001V03571H)

4-222 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
COWL WITH FORWARD/REVERSE – MANUAL WITH OPERATOR PRESENCE (→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


2104702 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (RH Chassis) ................................................................ 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1489657 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (VSM) ........................................................................... 1
2 1525568 Connector ................................................................................................... 1
2 1529046 Connector ................................................................................................... 1
2 1463139 Terminal ..................................................................................................... 8
2 1484377 Plug ............................................................................................................ 4
3 1540388 Conduit ........................................................................................................... 1
4 1534282 Clip ................................................................................................................. 1
5 ..... Connector Assembly (Hydraulic Lockout Solenoid) ....................................... 2
5 1484557 Connector (2 Socket) ................................................................................. 1
5 1484558 Connector ................................................................................................... 1
5 1463139 Terminal ..................................................................................................... 2
6 275493 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
7 1525584 Connector ................................................................................................... 1
7 1532571 Terminal ..................................................................................................... 6
8 1509888 Clip ................................................................................................................. 4
9 ..... Connector Assembly (Brake Pressure) .......................................................... 1
9 1603021 Connector ................................................................................................... 1
9 1603236 Connector (Secondary Lock) ..................................................................... 1
9 1548517 Terminal (Socket) ....................................................................................... 3
9 1548519 Seal ............................................................................................................ 3
10 ..... Connector Assembly (Brake Fluid) ................................................................. 2
10 1324310 Terminal ..................................................................................................... 1
10 1324309 Sleeve ........................................................................................................ 1
11 275496 Conduit ........................................................................................................... AR
12 1534828 Clip ................................................................................................................. 1
13 ..... Connector Assembly (Park Brake) ................................................................. 1
13 1484397 Connector (3-Way) ..................................................................................... 1
13 1463194 Connector (Secondary Lock) ..................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 3
14 ..... Connector Assmbly (Brake Pedal) ................................................................. 1
14 1484397 Connector (3-Way) ..................................................................................... 1
14 1463194 Connector (Secondary Lock) ..................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 3
15 1402816 Clip ................................................................................................................. 1
16 1500899 Clip ................................................................................................................. 1
17 275497 Conduit ........................................................................................................... AR
18 1525577 Connector (With Resistor) .............................................................................. 1
19 ..... Connector Assembly (Bus Terminal) .............................................................. 1
19 1489656 Connector (4-Way) ..................................................................................... 1
19 1489657 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 1
20 ..... Connector Assembly (Display) ....................................................................... 1
20 1525567 Connector ................................................................................................... 1
20 1529046 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-223


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
COWL WITH FORWARD/REVERSE – MANUAL WITH OPERATOR PRESENCE (→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


20 1463139 Terminal ..................................................................................................... 5
20 1484377 Plug ............................................................................................................ 7
21 ..... Connector Assembly (Diagnostic) .................................................................. 1
21 1566116 Connector ................................................................................................... 1
21 1532664 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 3
22 1566117 Dust Cap (For Diagnostic Cable) ................................................................... 1
23 ..... Connector Assembly ...................................................................................... 1
23 1490242 Connector (2 Way) ..................................................................................... 1
23 1490243 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 2
24 ..... Connector Assembly (VSM) ........................................................................... 1
24 1525570 Connector ................................................................................................... 1
24 1529046 Connector ................................................................................................... 1
24 1463139 Terminal ..................................................................................................... 7
24 1484377 Plug ............................................................................................................ 5
25 ..... Connector Assembly (RH Chassis) ................................................................ 1
25 1500925 Connector ................................................................................................... 1
25 1352603 Secondary Lock ......................................................................................... 1
25 1330437 Terminal (Pin) ............................................................................................. 7
25 1484377 Plug ............................................................................................................ 5

4-224 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-225


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-65)


COWL WITH FORWARD/REVERSE LEVER — WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →)

4-226 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


4603282 Wire Harness ..................................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ...................................... 1
1 1525568 Connector ................................................................................................. 1
1 1529046 Connector ................................................................................................. 1
1 1463139 Terminal .................................................................................................... 8
1 1484377 Plug ........................................................................................................... 4
2 1540388 Conduit .......................................................................................................... AR
3 1534282 Clip ................................................................................................................. 1
4 275493 Conduit .......................................................................................................... AR
5 ..... Connector Assembly (Hydraulic Lockout Solenoid #2) ........................... 1
5 1484557 Connector (2 Socket) ............................................................................... 1
5 1484558 Connector ................................................................................................. 1
5 1463139 Terminal .................................................................................................... 2
6 ..... Connector Assembly (Hydraulic Lockout Solenoid #1) ........................... 1
6 1484557 Connector (2 Socket) ............................................................................... 1
6 1484558 Connector ................................................................................................. 1
6 1463139 Terminal .................................................................................................... 2
7 ..... Connector Assembly (Accelerator Pedal Sensor) .................................... 1
7 1525584 Connector ................................................................................................. 1
7 1532571 Terminal .................................................................................................... 6
8 275496 Conduit .......................................................................................................... AR
9 1534828 Clip ................................................................................................................. 1
10 ..... Connector Assembly (Brake Fluid) ............................................................ 1
10 1324310 Terminal .................................................................................................... 1
10 1324309 Sleeve ........................................................................................................ 1
11 ..... Connector Assembly (Brake Fluid) ............................................................ 1
11 1324310 Terminal .................................................................................................... 1
11 1324309 Sleeve ........................................................................................................ 1
12 1509888 Clip ................................................................................................................. 2
13 ..... Connector Assembly (Brake Pressure) ...................................................... 1
13 1603021 Connector ................................................................................................. 1
13 1603236 Connector (Secondary Lock) .................................................................. 1
13 1548517 Terminal (Socket) ..................................................................................... 3
13 1548519 Seal ............................................................................................................ 3
14 ..... Connector Assembly (Brake Pedal) ........................................................... 1
14 1700460 Connector ................................................................................................. 1
14 1700461 Terminal .................................................................................................... 3
15 ..... Connector Assembly (Park Brake) ............................................................. 1
15 1700460 Connector ................................................................................................. 1
15 1700461 Terminal .................................................................................................... 3
16 1402816 Clip ................................................................................................................. 1
17 1500899 Clip ................................................................................................................. 2
18 275497 Conduit .......................................................................................................... AR
19 ..... Connector Assembly (Bus Terminal 1) ...................................................... 1
19 1489656 Connector (4-Way) ................................................................................... 1
19 1489657 Connector ................................................................................................. 1
19 1330438 Terminal (Socket) ..................................................................................... 4
20 ..... Connector Assembly (Endcap w/ Resistor) ............................................... 1
20 1525577 Connector (With Resistor) ....................................................................... 1
21 ..... Connector Assembly (Display) ................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-227


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


21 1525567 Connector ................................................................................................. 1
21 1529046 Connector ................................................................................................. 1
21 1463139 Terminal .................................................................................................... 5
21 1484377 Plug ........................................................................................................... 7
22 ..... Connector Assembly (J1939 Diagnostic) ................................................... 1
22 1566116 Connector ................................................................................................. 1
22 1532664 Connector ................................................................................................. 1
22 1330438 Terminal (Socket) ..................................................................................... 3
23 ..... Connector Assembly (Dust Cap) ................................................................ 1
23 1566117 Dust Cap (For Diagnostic Cable) ............................................................ 1
24 ..... Connector Assembly (Horn Button) ........................................................... 1
24 1490242 Connector (2 Way) ................................................................................... 1
24 1490243 Connector ................................................................................................. 1
24 1330438 Terminal (Socket) ..................................................................................... 1
25 ..... Connector Assembly (Vehicle System Manager) ...................................... 1
25 1525570 Connector ................................................................................................. 1
25 1529046 Connector ................................................................................................. 1
25 1463139 Terminal .................................................................................................... 7
25 1484377 Plug ........................................................................................................... 5
26 ..... Connector Assembly (To Right Hand Chassis Harness) ......................... 1
26 1500925 Connector ................................................................................................. 1
26 1352603 Secondary Lock ....................................................................................... 1
26 1330437 Terminal (Pin) ........................................................................................... 7
26 1484377 Plug ........................................................................................................... 5
27 ..... Connector Assembly (To Right Hand Chassis Harness) ......................... 1
27 1489656 Connector (4-Way) ................................................................................... 1
27 1489657 Connector ................................................................................................. 1
27 1330438 Terminal (Socket) ..................................................................................... 4

4-228 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-229


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-66)


SEALED ALTERNATOR — MAZDA 2.0L (S/N F001V02239E →)

4-230 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
SEALED ALTERNATOR – MAZDA 2.0L (S/N F001V02239E →)

ITEM PART NO. DESCRIPTION QTY


2084812 Wire Harness (Sealed Alternator) ....................................................................... 1
1 ..... Connector Assembly ...................................................................................... 1
1 1582218 E-Ring ........................................................................................................ 1
1 190383 Boot ............................................................................................................ 1
1 175944 Heat Shrink ................................................................................................ 1
2 ..... Connector Assembly ...................................................................................... 1
2 1582218 E-Ring ........................................................................................................ 1
2 190383 Boot ............................................................................................................ 1
2 175944 Heat Shrink ................................................................................................ 1
3 1579403 Clip ................................................................................................................. 1
4 ..... Connector Assembly ...................................................................................... 1
4 181045 Connector Body ......................................................................................... 1
4 134810 Terminal ..................................................................................................... 1
5 ..... Connector Assembly ...................................................................................... 1
5 181046 Connector Body ......................................................................................... 1
5 1561117 Terminal ..................................................................................................... 1
6 ..... Connector Assembly ...................................................................................... 1
6 181046 Connector Body ......................................................................................... 1
6 1561117 Terminal ..................................................................................................... 1
7 ..... Connector Assembly ...................................................................................... 1
7 181045 Connector Body ......................................................................................... 1
7 134810 Terminal ..................................................................................................... 1
8 ..... Connector Assembly ...................................................................................... 1
8 1308260 Connector Body ......................................................................................... 1
8 314773 Terminal ..................................................................................................... 2
9 ..... Connector Assembly ...................................................................................... 1
9 1582218 E-Ring ........................................................................................................ 1
9 190383 Boot ............................................................................................................ 1
9 175944 Heat Shrink ................................................................................................ 1
10 ..... Connector Assembly ...................................................................................... 1
10 181045 Connector Body ......................................................................................... 1
10 134810 Terminal ..................................................................................................... 1
11 ..... Connector Assembly ...................................................................................... 1
11 181046 Connector Body ......................................................................................... 1
11 1561117 Terminal ..................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-231


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-67)


ALTERNATOR

ITEM PART NO. DESCRIPTION QTY


2065098 Wire Harness (Alternator) ................................................................................... 1
1 ..... Connector Assembly ...................................................................................... 1
1 1454827 Seal ............................................................................................................ 2
1 1454828 Terminal ..................................................................................................... 2
1 1454829 Fuse (60 Amp) ........................................................................................... 1
1 1454860 Connector Body ......................................................................................... 1
1 1454862 Cover (With Seal) ....................................................................................... 1
2 1566145 E-Ring (To PDM) ............................................................................................ 1
3 1560015 E-Ring (To Alternator) .................................................................................... 1
4 1566146 Boot ................................................................................................................ 1

4-232 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 4-233


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-68)


ELECTRONIC CONTROL VALVE — 3 FUNCTION

4-234 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – 3 FUNCTION

ITEM PART NO. DESCRIPTION QTY


2060198 Wire Harness (Control Valve) ............................................................................. 1
1 1525564 Connector (VSM) ............................................................................................ 1
1 1330438 Terminal (Socket) ....................................................................................... 9
1 1330439 Plug ............................................................................................................ 3
1 1525564 Connector ................................................................................................... 1
1 1500913 Connector ................................................................................................... 1
2 1402815 Clip ................................................................................................................. 4
3 1531162 Connector (2A Tilt) ......................................................................................... 1
3 1562649 Seal ............................................................................................................ 2
3 1402814 Terminal ..................................................................................................... 2
4 190383 Boot ................................................................................................................ 4
5 1531162 Connector (2B Tilt) ......................................................................................... 1
5 1402814 Terminal ..................................................................................................... 2
5 1562649 Seal ............................................................................................................ 2
6 1493435 Connector (2-Way) (3B Auxiliary 1) ................................................................ 1
6 1562649 Seal ............................................................................................................ 2
6 1402814 Terminal ..................................................................................................... 2
7 1493435 Connector (2-Way) (3A Auxiliary 1) ................................................................ 1
7 1562649 Seal ............................................................................................................ 2
7 1402814 Terminal ..................................................................................................... 2
8 1490242 Connector (2 Way) ......................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 2
8 1490243 Connector ................................................................................................... 2
9 1490242 Connector (2 Way) ......................................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 2
9 1490243 Connector ................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 4-235


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-69)


ELECTRONIC CONTROL VALVE — 4 FUNCTION

4-236 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – 4 FUNCTION

ITEM PART NO. DESCRIPTION QTY


2058909 Wire Harness (Control Valve) ............................................................................. 1
1 1525564 Connector (VSM) ............................................................................................ 1
1 1330438 Terminal (Socket) ....................................................................................... 12
1 1500913 Connector ................................................................................................... 1
2 1402815 Clip ................................................................................................................. 4
3 1531162 Connector (2A Tilt) ......................................................................................... 1
3 1562649 Seal ............................................................................................................ 2
3 1402814 Terminal ......................................................................................................... 2
4 190383 Boot ................................................................................................................ 6
5 1493447 Connector (4A Auxiliary 2) ............................................................................. 1
5 1562649 Seal ............................................................................................................ 2
5 1402814 Terminal ......................................................................................................... 2
6 1493447 Connector (4B Auxiliary 2) ............................................................................. 1
6 1562649 Seal ............................................................................................................ 2
6 1402814 Terminal ..................................................................................................... 2
7 1493435 Connector (2-Way) (2B Tilt) ........................................................................... 1
7 1562649 Seal ............................................................................................................ 2
7 1402814 Terminal ..................................................................................................... 2
8 1493447 Connector (3B Auxiliary 1) ............................................................................. 1
8 1562649 Seal ............................................................................................................ 2
8 1402814 Terminal ..................................................................................................... 2
9 1493435 Connector (2-Way) (3A Auxiliary 1) ................................................................ 1
9 1562649 Seal ............................................................................................................ 2
9 1402814 Terminal ..................................................................................................... 2
10 1490242 Connector (2 Way) (Lift) ................................................................................. 1
10 1330438 Terminal (Socket) ....................................................................................... 2
10 1490243 Connector ................................................................................................... 1
11 1490242 Connector (2 Way) (Lower) ............................................................................ 1
11 1330438 Terminal (Socket) ....................................................................................... 2
11 1490243 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-237


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-70)


TRANSMISSION — SINGLE SPEED (→ S/N F001V02037D)

4-238 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
TRANSMISSION – SINGLE SPEED (→ S/N F001V02037D)

ITEM PART NO. DESCRIPTION QTY


a 2070731 Wire Harness (Transmission) ............................................................................. 1
b 2082323 Wire Harness (Transmission) ............................................................................. 1
1 1500919 Connector (To Chassis) ................................................................................. 1
1 1330437 Terminal (Pin) ............................................................................................. 14
1 a 1330439 Plug ............................................................................................................ 9
1 b 1484377 Plug ............................................................................................................ 9
2 a 1402813 Clip ................................................................................................................. 1
2 b 1509890 Clip ................................................................................................................. 1
3 a 1490242 Connector (2 Way) (Forward Clutch 1) ...................................................... 1
3 a 1330438 Terminal (Socket) ....................................................................................... 2
3 a 1490243 Connector ................................................................................................... 1
3 b 1603021 Connector (Forward Clutch 1) ........................................................................ 1
3 b 1603236 Connector (Secondary Lock) ..................................................................... 1
3 b 1548517 Terminal (Socket) ....................................................................................... 3
3 b 1548519 Seal ............................................................................................................ 3
4 1402815 Clip ................................................................................................................. 1
5 1327957 Connector (Forward Pressure 1) .................................................................... 1
5 1532571 Terminal ..................................................................................................... 3
6 1490242 Connector (2 Way) (Reverse Clutch 1) .......................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
6 1490243 Connector ................................................................................................... 1
7 1546673 Connector (Shaft RPM) .................................................................................. 1
7 1323576 Terminal ..................................................................................................... 3
8 b 1548517 Terminal (Socket) ....................................................................................... 3
8 b 1548519 Seal ............................................................................................................ 3
8 a 1327957 Connector (Reverse Pressure 1) .................................................................... 1
8 a 1532571 Terminal ..................................................................................................... 3
8 b 1603021 Connector (Reverse Pressure 1) .................................................................... 1
8 b 1603236 Connector (Secondary Lock) ..................................................................... 1
9 1558156 Connector (Tail Shaft RPM) ........................................................................... 1
9 1323576 Terminal ..................................................................................................... 4
10 1490242 Connector (2 Way) (Transmission Check Valve) ........................................... 1
10 1490243 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 2
11 1402868 Connector (Transmission Temperature) ........................................................ 1
11 1323576 Terminal ..................................................................................................... 2
12 1509888 Clip ................................................................................................................. 2

FOOTNOTES:
a → 9/2005 b 9/2005 →

©2014 HYSTER COMPANY See Service Manual 4-239


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-71)


TRANSMISSION — SINGLE SPEED (S/N F001V02038D ↔ 9/2009)

4-240 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
TRANSMISSION – SINGLE SPEED (S/N F001V02038D ↔ 9/2009)

ITEM PART NO. DESCRIPTION QTY


2085943 Wire Harness (Transmission) ............................................................................. 1
1 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
1 1623280 Connector ................................................................................................... 1
1 1623281 Connector ................................................................................................... 1
1 1463138 Terminal Pin ............................................................................................... 10
1 1484377 Plug ............................................................................................................ 2
2 1402816 Clip ................................................................................................................. 1
3 1509888 Clip ................................................................................................................. 2
4 ..... Connector Assembly (Temperature) .............................................................. 1
4 1402868 Connector ................................................................................................... 1
4 1323576 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (Clutch Forward/Reverse 1) ......................................... 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1490243 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (Forward/Reverse 1 Pressure) ..................................... 1
6 1603021 Connector ................................................................................................... 1
6 1603236 Connector (Secondary Lock) ..................................................................... 1
6 1548517 Terminal (Socket) ....................................................................................... 3
6 1548519 Seal ............................................................................................................ 3
7 ..... Connector Assembly (Turbine Shaft RPM) .................................................... 1
7 1546673 Connector ................................................................................................... 1
7 1323576 Terminal ..................................................................................................... 3
8 ..... Connector Assembly (Tail Shaft RPM) ........................................................... 1
8 1558156 Connector ................................................................................................... 1
8 1323576 Terminal ..................................................................................................... 4
9 1509890 Clip ................................................................................................................. 1
10 1402813 Clip ................................................................................................................. 1
11 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
11 1530960 Connector ................................................................................................... 1
11 1530961 Connector (Secondary Lock) ..................................................................... 1
11 1463138 Terminal Pin ............................................................................................... 4
11 1484377 Plug ............................................................................................................ 2

©2014 HYSTER COMPANY See Service Manual 4-241


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-72)


TRANSMISSION — SINGLE SPEED (10/2009 →)

4-242 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
TRANSMISSION – SINGLE SPEED (10/2009 →)

ITEM PART NO. DESCRIPTION QTY


2105959 Wire Harness (Transmission) .......................................................................... 1
1 ..... Connector Assembly (Transmission Temperature) .................................. 1
1 4009253 Connector ................................................................................................... 1
1 1323576 Terminal .................................................................................................... 2
2 1509888 Clip ................................................................................................................. 1
3 1402816 Clip ................................................................................................................. 1
4 ..... Connector Assembly (To RH Chassis Harness) ....................................... 1
4 1623280 Connector ................................................................................................. 1
4 1623281 Connector ................................................................................................. 1
4 1463138 Terminal Pin .............................................................................................. 10
4 1484377 Plug ........................................................................................................... 2
5 ..... Connector Assembly (Clutch Forward 1) ................................................... 1
5 1490242 Connector (2 Way) ................................................................................... 1
5 1490243 Connector ................................................................................................. 1
5 1330438 Terminal (Socket) ..................................................................................... 2
6 ..... Connector Assembly (Forward 1 Pressure) .............................................. 1
6 1603021 Connector ................................................................................................. 1
6 1603236 Connector (Secondary Lock) .................................................................. 1
6 1548517 Terminal (Socket) ..................................................................................... 3
6 1548519 Seal ............................................................................................................ 3
7 ..... Connector Assembly (Turbine Shaft RPM) ................................................ 1
7 1546673 Connector ................................................................................................. 1
7 1323576 Terminal .................................................................................................... 3
8 ..... Connector Assembly (Transmission Check Valve) .................................. 1
8 1490242 Connector (2 Way) ................................................................................... 1
8 1490243 Connector ................................................................................................. 1
8 1330438 Terminal (Socket) ..................................................................................... 2
9 ..... Connector Assembly (Reverse 1 Pressure) ............................................... 1
9 1603021 Connector ................................................................................................. 1
9 1603236 Connector (Secondary Lock) .................................................................. 1
9 1548517 Terminal (Socket) ..................................................................................... 3
9 1548519 Seal ............................................................................................................ 3
10 1509890 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Clutch Reverse 1) ................................................... 1
11 1490242 Connector (2 Way) ................................................................................... 1
11 1490243 Connector ................................................................................................. 1
11 1330438 Terminal (Socket) ..................................................................................... 2
12 ..... Connector Assembly (Tail Shaft RPM - Toss) ........................................... 1
12 1558156 Connector ................................................................................................. 1
12 1323576 Terminal .................................................................................................... 4
13 ..... Connector Assembly (To RH Chassis Harness) ....................................... 1
13 1530960 Connector ................................................................................................. 1
13 1530961 Connector (Secondary Lock) .................................................................. 1
13 1463138 Terminal Pin .............................................................................................. 4
13 1484377 Plug ........................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 4-243


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-73)


LIGHTS (→ S/N F001V02042D)

4-244 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
LIGHTS (→ S/N F001V02042D)

ITEM PART NO. DESCRIPTION QTY


2073760 Wire Harness (Lights) ......................................................................................... 1
1 ..... Connector Assembly (VSM) ........................................................................... 1
1 1525566 Connector ................................................................................................... 1
1 1484377 Plug ............................................................................................................ 9
1 1330438 Terminal (Socket) ....................................................................................... 3
1 1500913 Connector ........................................................................................................... 1
2 ..... Connector Assembly (Chassis Harness) ........................................................ 1
2 1514597 Connector ................................................................................................... 1
2 1484709 Terminal (Pin) ............................................................................................. 4
2 1514598 Connector ................................................................................................... 1
3 ..... Connector Assembly (RH Front Work) ........................................................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1363886 Terminal (Socket) ....................................................................................... 2
3 1490243 Connector ................................................................................................... 1
4 ..... Connector Assembly (RH Rear Signal) .......................................................... 1
4 1531486 Connector ................................................................................................... 1
4 1330355 Terminal ..................................................................................................... 4
4 1330356 Seal ............................................................................................................ 1
4 1482668 Plug (Cavity Plug) ...................................................................................... 1
4 930591 Connector ................................................................................................... 1
4 1476108 Wire Seal .................................................................................................... 3
5 1509890 Clip ................................................................................................................. 2
6 ..... Socket Assembly (Strobe) .............................................................................. 1
6 1484557 Connector (2 Socket) ................................................................................. 1
6 1484558 Connector ................................................................................................... 1
6 1463139 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Rear Work) .................................................................. 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1363886 Terminal (Socket) ....................................................................................... 2
7 1490243 Connector ................................................................................................... 1
8 ..... Connector Assembly (LH Rear Signal) .......................................................... 1
8 1531486 Connector ................................................................................................... 1
8 1330355 Terminal ..................................................................................................... 4
8 1330356 Seal ............................................................................................................ 1
8 1482668 Plug (Cavity Plug) ...................................................................................... 2
8 930591 Connector ................................................................................................... 1
8 1476108 Wire Seal .................................................................................................... 3
9 175944 Heat Shrink ..................................................................................................... AR
10 ..... Connector Assembly (LH Front Work) ........................................................... 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1363886 Terminal (Socket) ....................................................................................... 2
10 1490243 Connector ................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 4-245


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-74)


LIGHTS (S/N F001V02043D →)

4-246 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
LIGHTS (S/N F001V02043D →)

ITEM PART NO. DESCRIPTION QTY


2090084 Wire Harness (Lights) ......................................................................................... 1
1 ..... Connector Assembly (VSM) ........................................................................... 1
1 1525566 Connector ................................................................................................... 1
1 1484377 Plug ............................................................................................................ 9
1 1330438 Terminal (Socket) ....................................................................................... 3
1 1500913 Connector ........................................................................................................... 1
2 ..... Connector Assembly (Chassis Harness) ........................................................ 1
2 1514597 Connector ................................................................................................... 1
2 1484709 Terminal (Pin) ............................................................................................. 4
2 1514598 Connector ................................................................................................... 1
3 ..... Connector Assembly (RH Front Work) ........................................................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1363886 Terminal (Socket) ....................................................................................... 2
3 1490243 Connector ................................................................................................... 1
4 ..... Connector Assembly (RH Rear Signal) .......................................................... 1
4 1531486 Connector ................................................................................................... 1
4 1330355 Terminal ..................................................................................................... 4
4 1330356 Seal ............................................................................................................ 1
4 1482668 Plug (Cavity Plug) ...................................................................................... 1
4 930591 Connector ................................................................................................... 1
4 1476108 Wire Seal .................................................................................................... 3
5 ..... Connector Assembly (Work Light Resistor) ................................................... 1
5 1514602 Connector ................................................................................................... 1
5 1514603 Connector ................................................................................................... 1
5 1484709 Terminal (Pin) ............................................................................................. 4
6 ..... Socket Assembly (Strobe) .............................................................................. 1
6 1484557 Connector (2 Socket) ................................................................................. 1
6 1484558 Connector ................................................................................................... 1
6 1463139 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Rear Work) .................................................................. 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1363886 Terminal (Socket) ....................................................................................... 2
7 1490243 Connector ................................................................................................... 1
8 ..... Connector Assembly (LH Rear Signal) .......................................................... 1
8 1531486 Connector ................................................................................................... 1
8 1330355 Terminal ..................................................................................................... 4
8 1330356 Seal ............................................................................................................ 1
8 1482668 Plug (Cavity Plug) ...................................................................................... 2
8 930591 Connector ................................................................................................... 1
8 1476108 Wire Seal .................................................................................................... 3
9 ..... Connector Assembly (LH Front Work) ........................................................... 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1363886 Terminal (Socket) ....................................................................................... 2
9 1490243 Connector ................................................................................................... 1
10 1509890 Clip ................................................................................................................. 2

©2014 HYSTER COMPANY See Service Manual 4-247


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

WIRE HARNESS (FIGURE 4-75)


LIGHTS (6/2007 →)

4-248 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS
LIGHTS (6/2007 →)

ITEM PART NO. DESCRIPTION QTY


2098385 Wire Harness (Lights) ....................................................................................... 1
1 ..... Connector Assembly (Vehicle System Management) ............................... 1
1 1525566 Connector ................................................................................................. 1
1 1500913 Connector ................................................................................................. 1
1 1330438 Terminal (Socket) ..................................................................................... 3
1 1484377 Plug ........................................................................................................... 9
2 ..... Connector Assembly (RH Chassis) ............................................................ 1
2 1514597 Connector ................................................................................................. 1
2 1514598 Connector ................................................................................................. 1
2 1484709 Terminal (Pin) ........................................................................................... 4
3 ..... Connector Assembly (RH Front Work Light) ............................................. 1
3 1490242 Connector (2 Way) ................................................................................... 1
3 1490243 Connector ................................................................................................. 1
3 1363886 Terminal (Socket) ..................................................................................... 2
4 ..... Connector Assembly (RH Rear Signal) ...................................................... 1
4 1531486 Connector ................................................................................................. 1
4 930591 Connector ................................................................................................. 1
4 1330355 Terminal .................................................................................................... 4
4 1330356 Seal ............................................................................................................ 1
4 1482668 Plug (Cavity Plug) .................................................................................... 2
4 1476108 Wire Seal ................................................................................................... 3
5 ..... Connector Assembly (Strobe) ..................................................................... 1
5 1484557 Connector (2 Socket) ............................................................................... 1
5 1484558 Connector ................................................................................................. 1
5 1463139 Terminal .................................................................................................... 2
6 ..... Connector Assembly (Rear Work Light) .................................................... 1
6 1490242 Connector (2 Way) ................................................................................... 1
6 1490243 Connector ................................................................................................. 1
6 1363886 Terminal (Socket) ..................................................................................... 2
7 ..... Connector Assembly (LH Rear Signal) ...................................................... 1
7 1531486 Connector ................................................................................................. 1
7 930591 Connector ................................................................................................. 1
7 1330355 Terminal .................................................................................................... 4
7 1330356 Seal ............................................................................................................ 1
7 1482668 Plug (Cavity Plug) .................................................................................... 2
7 1476108 Wire Seal ................................................................................................... 3
8 ..... Connector Assembly (LH Front Work Light) ............................................. 1
8 1490242 Connector (2 Way) ................................................................................... 1
8 1490243 Connector ................................................................................................. 1
8 1363886 Terminal (Socket) ..................................................................................... 2
9 275493 Conduit .......................................................................................................... AR
10 275495 Conduit .......................................................................................................... AR
11 175944 Heat Shrink ................................................................................................... AR
12 1509890 Clip ................................................................................................................. 2

©2014 HYSTER COMPANY See Service Manual 4-249


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

4-250 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

5 TRANSMISSION
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

CHARGE PUMP ASSEMBLY ......................................................................................................................... 5-67


CONTROL VALVE
TRANSMISSION (→ 9/2007) ..................................................................................................................... 5-64
CONTROL VALVE ASSEMBLY
9/2007 → .................................................................................................................................................... 5-66
FORWARD CLUTCH
INPUT - SINGLE SPEED (→ S/N F001V02229E) ..................................................................................... 5-52
FORWARD CLUTCH (INPUT)
SINGLE SPEED (→ S/N F001V02230E) ................................................................................................... 5-54
SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →) ............................................................ 5-56
REVERSE CLUTCH
COUNTER - SINGLE SPEED (→ S/N F001V02229E) .............................................................................. 5-58
REVERSE CLUTCH (COUNTER)
SINGLE SPEED (→ S/N F001V02230E) ................................................................................................... 5-60
SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →) ............................................................ 5-62
STATOR SUPPORT HOUSING ...................................................................................................................... 5-50
TORQUE CONVERTER .................................................................................................................................. 5-7
TORQUE CONVERTER HOUSING AND ATTACHING PARTS
SINGLE SPEED (S/N T141M001501 →) ................................................................................................... 5-40
SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) ....................................................................... 5-46
TRANSMISSION
SINGLE SPEED - SHEET 1 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946) ..... 5-18
SINGLE SPEED - SHEET 2 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946) ..... 5-22
SINGLE SPEED - SHEET 1 OF
2 (S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946) ........................... 5-24
SINGLE SPEED - SHEET 2 OF
2 (S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946) ........................... 5-28
SINGLE SPEED - SHEET 1 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →) ...... 5-30
SINGLE SPEED - SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →) ...... 5-32
TRANSMISSION COOLING
MAZDA 2.0L (→ S/N F001V03310F) ......................................................................................................... 5-8
MAZDA 2.0L (S/N F001V03311F →) ......................................................................................................... 5-10
YANMAR DIESEL (→ S/N F001V03310F) ................................................................................................ 5-12
YANMAR DIESEL (S/N F001V03311F →) ................................................................................................ 5-14
YANMAR DIESEL (2/2011 →) ................................................................................................................... 5-16
TRANSMISSION HOUSING AND ASSEMBLY
SINGLE SPEED (S/N T141M001501 →) ................................................................................................... 5-36
SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) ....................................................................... 5-42
TRANSMISSION MOUNT
→ 9/2009 (T117M, T133M) ........................................................................................................................ 5-2
S/N T141M001501 → ................................................................................................................................. 5-4
SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) ....................................................................... 5-6

©2014 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION MOUNT (FIGURE 5-1)


(→ 9/2009 (T117M, T133M))

ITEM PART NO. DESCRIPTION QTY


1 1501275 Bracket ................................................................................................................ 1
2 2070147 Isolator ............................................................................................................... 2
3 1566329 Washer (Square) ................................................................................................ 2
4 292685 Lockwasher ......................................................................................................... 1
5 293697 Capscrew ........................................................................................................... 1
6 292683 Lockwasher ....................................................................................................... 4
7 292531 Capscrew ........................................................................................................... 4
8 a 1550565 Transmission Assy (Single Speed Dry Brake) (FFigure 5-10, FFigure
5-11).................................................................................................................... 1
8 b 1632260 Transmission Assy (Single Speed Dry Brake) (FFigure 5-12, FFigure
5-13).................................................................................................................... 1
8 c 1646871 Transmission Assy (Single Speed Dry Brake) (FFigure 5-14, FFigure
5-15).................................................................................................................... 1
8 d 1703481 Transmission Assy (Single Speed Dry Brake) (FFigure 5-14, FFigure
5-15).................................................................................................................... 1

FOOTNOTES:
a → S/N F001V01948D EXC. 1930-1936, c S/N F001V02230E ↔ S/N F001V03310F
1938-1942, 1944-1946 d S/N F001V03311F →
b S/N F001V01949D ↔ S/N F001V02229E INC.
1930-1936, 1938-1942, 1944-1946

5-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION MOUNT (FIGURE 5-2)


(S/N T141M001501 →)

5-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION MOUNT
(S/N T141M001501 →)

ITEM PART NO. DESCRIPTION QTY


1 1697672 Bracket ............................................................................................................... 1
2 2070147 Isolator ............................................................................................................... 2
3 1566329 Washer (Square) ................................................................................................ 2
4 292685 Lockwasher ......................................................................................................... 1
4 320165 Washer (Alternate Part) .................................................................................... 1
5 293697 Capscrew ........................................................................................................... 1
6 292683 Lockwasher ....................................................................................................... 4
7 292531 Capscrew ........................................................................................................... 4
8 1675651 Transmission Assy (FFigure 5-16, FFigure 5-17)............................................. 1
9 1703183 Shield .................................................................................................................. 1
10 226458 Capscrew ............................................................................................................ 1
11 1380849 Edge Protector .................................................................................................... 2
11 4013363 Trim (Alternate Part) ........................................................................................... 2
12 320165 Washer ............................................................................................................... 1
264134 Loctite ................................................................................................................ AR

©2014 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION MOUNT (FIGURE 5-3)


SINGLE SPEED — ALUMINUM CHAIN DRIVE (2/2011 →)

ITEM PART NO. DESCRIPTION QTY


1 1697672 Bracket ............................................................................................................... 1
2 2070147 Isolator ............................................................................................................... 2
3 1566329 Washer (Square) ................................................................................................ 2
4 320165 Washer ............................................................................................................... 1
5 293697 Capscrew ........................................................................................................... 1
6 292683 Lockwasher ....................................................................................................... 4
7 292531 Capscrew ........................................................................................................... 4
8 a 4020056 Transmission Assy (FFigure 5-18, FFigure 5-19)............................................. 1
8 b 4043334 Transmission Assy (FFigure 5-18, FFigure 5-19)........................................ 1
264134 Loctite ................................................................................................................ AR

FOOTNOTES:
a → PENDING PER ECN 15417601 b PENDING PER ECN 15417601 →

5-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TORQUE CONVERTER (FIGURE 5-4)

KEY:
A: For Use With Mazda Engine
B: For Use With Yanmar Diesel Engine
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1553122 Torque Converter ..................................................................................... 1 ..
1 1553123 Torque Converter ....................................................................................... .. 1
2 296420 Washer ...................................................................................................... 4 4
3 1541921 Capscrew .................................................................................................. 4 4

©2014 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION COOLING (FIGURE 5-5)


MAZDA 2.0L (→ S/N F001V03310F)

ITEM PART NO. DESCRIPTION QTY


1 a 1565127 Fitting .................................................................................................................. 2
1 252729 O-Ring ............................................................................................................ 1
2 1562648 Clip ...................................................................................................................... 2
3 1527879 Capscrew ............................................................................................................ 2
4 1480237 Nut ...................................................................................................................... 2
5 b 2067594 Hose Assy ........................................................................................................... 1
5 c 2095645 Hose Assy ........................................................................................................... 1
6 b 2067595 Hose Assy ........................................................................................................... 1
6 c 2095646 Hose Assy ........................................................................................................... 1
7 1487067 Fitting .................................................................................................................. 1
7 16485 O-Ring ............................................................................................................ 1
7 1527818 O-Ring ............................................................................................................ 1
8 1486749 Fitting .................................................................................................................. 1
8 16485 O-Ring ............................................................................................................ 1
8 1527818 O-Ring ............................................................................................................ 1

FOOTNOTES:
a Supplied with Serpentine Radiator Only c S/N F001V02230E →
b → S/N F001V02229E

5-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION COOLING (FIGURE 5-6)


MAZDA 2.0L (S/N F001V03311F →)

5-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION COOLING
MAZDA 2.0L (S/N F001V03311F →)
KEY:
A: With Square Radiator
B: With Serpentine Radiator
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1565127 Fitting ......................................................................................................... 1 ..
2 2109875 Tube Assy ................................................................................................. 2 2
3 2110023 Hose ........................................................................................................... 1 ..
3 2109871 Hose ........................................................................................................... .. 1
4 a 2110024 Hose ........................................................................................................... 1 1
4 b 2109692 Hose .......................................................................................................... .. 1
4 b 2111886 Hose ........................................................................................................... 1 ..
5 1562648 Clip ............................................................................................................ 2 2
6 1527879 Capscrew .................................................................................................. 2 2
7 1480237 Nut ............................................................................................................. 2 2
8 222512 Fitting ........................................................................................................ 1 1
8 16485 O-Ring ................................................................................................... 1 1
9 1691916 Fitting ........................................................................................................ .. 1
9 1673198 Fitting ......................................................................................................... 1 ..
9 222493 Fitting ..................................................................................................... 1 ..
9 16484 O-Ring ................................................................................................... 1 ..
10 130845 Clamp ........................................................................................................ 4 4
11 a 1691525 Adapter ....................................................................................................... 1 1
12 1486749 Fitting ........................................................................................................ 1 1

FOOTNOTES:
a → 9/2009 b 9/2009 →

©2014 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION COOLING (FIGURE 5-7)


YANMAR DIESEL (→ S/N F001V03310F)

5-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION COOLING
YANMAR DIESEL (→ S/N F001V03310F)

ITEM PART NO. DESCRIPTION QTY


1 a 2067598 Tube Assy ........................................................................................................... 1
1 b 2095262 Tube .................................................................................................................... 1
2 1561780 Clip ...................................................................................................................... 1
3 1527876 Capscrew ............................................................................................................ 1
4 1486749 Fitting .................................................................................................................. 1
5 16485 O-Ring ............................................................................................................ 1
6 2067597 Tube .................................................................................................................... 1
7 1487067 Fitting .................................................................................................................. 1
7 252729 O-Ring ............................................................................................................ 1
7 16485 O-Ring ............................................................................................................ 1
8 1582449 Sealing Ring ....................................................................................................... 1
9 a 2075551 Hose Assy ........................................................................................................... 1
9 b 2095648 Hose Assy ........................................................................................................... 1
10 1565127 Fitting .................................................................................................................. 2
11 1562648 Clip ...................................................................................................................... 1
12 1527879 Capscrew ............................................................................................................ 1
13 1480237 Nut ...................................................................................................................... 1
14 1350215 Nut ...................................................................................................................... 1
15 a 2079032 Hose Assy ........................................................................................................... 1
15 b 2095649 Hose Assy ........................................................................................................... 1

FOOTNOTES:
a → S/N F001V02229E b S/N F001V02230E →

©2014 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION COOLING (FIGURE 5-8)


YANMAR DIESEL (S/N F001V03311F →)

5-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION COOLING
YANMAR DIESEL (S/N F001V03311F →)

ITEM PART NO. DESCRIPTION QTY


1 1565127 Fitting .................................................................................................................. 1
2 2109875 Tube Assy ........................................................................................................... 1
3 2110025 Hose ................................................................................................................... 1
4 2107523 Hose ................................................................................................................... 1
5 2109494 Tube Assy ........................................................................................................... 1
6 2109495 Tube Assy ........................................................................................................... 1
7 1562648 Clip ...................................................................................................................... 1
8 1480237 Nut ...................................................................................................................... 1
9 1527879 Capscrew ............................................................................................................ 1
10 1561780 Clip ...................................................................................................................... 1
11 1350215 Nut ...................................................................................................................... 1
12 1527877 Capscrew ............................................................................................................ 1
13 1487067 Fitting .................................................................................................................. 1
14 1673198 Fitting .................................................................................................................. 1
14 222493 Fitting .............................................................................................................. 1
14 16484 O-Ring ............................................................................................................ 1
15 130845 Clamp ................................................................................................................. 4
16 1486749 Fitting .................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION COOLING (FIGURE 5-9)


YANMAR DIESEL (2/2011 →)

5-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION COOLING
YANMAR DIESEL (2/2011 →)

ITEM PART NO. DESCRIPTION QTY


1 1565127 Fitting .................................................................................................................. 1
2 2109875 Tube Assy ........................................................................................................... 1
3 2110025 Hose ................................................................................................................... 1
4 4614110 Hose ................................................................................................................... 1
5 2111885 Tube Assy ........................................................................................................... 1
6 178119 Clamp ................................................................................................................. 1
7 1562648 Clip ...................................................................................................................... 1
8 1480237 Nut ...................................................................................................................... 2
9 1527879 Capscrew ............................................................................................................ 1
10 128408 Clamp ................................................................................................................. 1
11 1694547 Bracket (Tube) .................................................................................................... 1
12 1510113 Capscrew ............................................................................................................ 1
13 222512 Fitting .................................................................................................................. 1
13 16485 O-Ring ............................................................................................................ 1
14 1673198 Fitting .................................................................................................................. 1
14 222493 Fitting .............................................................................................................. 1
14 16484 O-Ring ........................................................................................................ 1
15 130845 Clamp ................................................................................................................. 4
16 1486749 Fitting .................................................................................................................. 1
17 296009 Capscrew ............................................................................................................ 1
18 292681 Lockwasher ......................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION (FIGURE 5-10)


SINGLE SPEED — SHEET 1 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946)

5-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946)

ITEM PART NO. DESCRIPTION QTY


1550565 Transmission Assy (Single Speed Dry Brake) .................................................... 1
1 1613695 Hydraulic Control Valve .................................................................................. 1
2 292509 Capscrew ....................................................................................................... 11
3 320157 Washer ........................................................................................................... 11
4 1570360 Gasket ............................................................................................................ 1
5 233693 Fitting .............................................................................................................. 1
5 16485 O-Ring ........................................................................................................ 1
6 1550577 Transmission Housing .................................................................................... 1
6 1550576 Gasket (Cover to Transmission Housing) ...................................................... 1
7 1547447 Oil Seal ........................................................................................................... 1
8 1550578 Yoke (24 Teeth) .............................................................................................. 1
9 18595 Capscrew ....................................................................................................... 1
10 15158 Washer ........................................................................................................... 1
11 15135 Washer ........................................................................................................... 1
12 1595420 Clutch Pack (Input/Forward) ........................................................................... 1
13 1595421 Clutch Pack (Counter/Reverse) ...................................................................... 1
14 1541231 Sensor (Input Speed, TISS) ........................................................................... 1
15 1541232 Sensor (Output Speed, TOSS) ....................................................................... 1
16 292680 Washer ........................................................................................................... 2
17 292500 Capscrew ....................................................................................................... 2
18 86229 Seal ................................................................................................................ 1
19 43208 Ball Bearing .................................................................................................... 1
20 1585745 Gear (Output) ................................................................................................. 1
21 1516851 Spacer ............................................................................................................ 1
22 1516849 Nut .................................................................................................................. 1
23 58916 Snap Ring ....................................................................................................... 1
24 44308 Ball Bearing .................................................................................................... 1
25 1550575 Housing (Front Cover) .................................................................................... 1
26 1550573 Gasket (Torque Converter Housing to Cover) ................................................ 1
27 388049
292682 Lockwasher .................................................................................................... 20
28 292516 Capscrew ....................................................................................................... 4
29 334560 Magnet ........................................................................................................... 1
30 16682 O-Ring ............................................................................................................ 1
31 1494750 Chain (Drive Pump) ........................................................................................ 1
32 1544218 Sealing Ring ................................................................................................... 1
33 44310 Ball Bearing .................................................................................................... 1
34 303100 Roll Pin ........................................................................................................... 4
35 1553270 Snubber .......................................................................................................... 2
36 1553475 O-Ring ............................................................................................................ 1
37 222444 Fitting .............................................................................................................. 1
38 303150 Dowel ............................................................................................................. 4
39 1589792
235691 Fitting .............................................................................................................. 1
40 1612918 Spring (Regulator) .......................................................................................... 1
41 1612916 Spool (Regulator) ........................................................................................... 1
42 1359458 Capscrew ....................................................................................................... 16
43 1553403 O-Ring ............................................................................................................ 4
44 1380849 Edge Protector ............................................................................................... 2
44 4013363 Trim (Alternate Part) ....................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946)

ITEM PART NO. DESCRIPTION QTY


45 1569768 Shield ............................................................................................................. 1
46 1527879 Capscrew ....................................................................................................... 1
1566457 Baffle (Not Illustrated) ..................................................................................... 1

5-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION (FIGURE 5-11)


SINGLE SPEED — SHEET 2 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946)

5-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION
SINGLE SPEED – SHEET 2 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946)

ITEM PART NO. DESCRIPTION QTY


1550565 Transmission Assy (Single Speed Dry Brake) .................................................... 1
1 1550566 Converter Housing (Torque Convertor) .......................................................... 1
2 145481 O-Ring ............................................................................................................ 1
3 1544217 Oil Seal (Torque Converter) ........................................................................... 1
4 1544216 Bearing ........................................................................................................... 1
5 1541556 Sprocket (Driving) ........................................................................................... 1
6 1550585 Stator .............................................................................................................. 1
6 1516826 Bushing ...................................................................................................... 1
6 ..... Stator .......................................................................................................... 1
7 388049
292682 Lockwasher .................................................................................................... 4
8 136985 Capscrew ....................................................................................................... 4
9 1550573 Gasket (Torque Converter Housing to Cover) ................................................ 1
10 1550571 Screen (Suction) ............................................................................................. 1
11 1550572 Spring (Suction Screen) ................................................................................. 1
12 1515654 Temperature Sensor ...................................................................................... 1
13 188210 Fitting .............................................................................................................. 1
14 292500 Capscrew ....................................................................................................... 2
15 292680 Washer ........................................................................................................... 2
16 1550567 Cover Plate (Torque Convertor Housing) ....................................................... 1
17 43207 Ball Bearing .................................................................................................... 1
18 1550574 Sprocket (Driven) ........................................................................................... 1
19 44307 Ball Bearing .................................................................................................... 1
20 1529894 Pump .............................................................................................................. 1
21 1653815 Gasket (Charge Pump) .................................................................................. 1
22 292681 Lockwasher .................................................................................................... 7
23 296022 Capscrew ....................................................................................................... 4
24 1516818 Dipstick ........................................................................................................... 1
25 1566166 Dipstick Tube (Dipstick) .................................................................................. 1
26 169690 Hose ............................................................................................................... 1
27 1569616 Hose Clamp .................................................................................................... 2
28 164488 Clamp ............................................................................................................. 1
29 136681 Capscrew ....................................................................................................... 3
30 1566168 Tube ............................................................................................................... 1
31 1487063 Fitting .............................................................................................................. 1
32 2075558 Transmission Filter (Transmission) ................................................................ 1
32 320157 Washer ........................................................................................................... 1
33 136681 Capscrew ....................................................................................................... 3
33 1558515 Fitting (Transmission Filter) ............................................................................ 1
34 320161 Washer ........................................................................................................... 1
35 292683 Lockwasher .................................................................................................... 1
36 292526 Capscrew ....................................................................................................... 1
37 1566169 Cover .............................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION (FIGURE 5-12)


SINGLE SPEED — SHEET 1 OF 2
(S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946)

5-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2
(S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946)

ITEM PART NO. DESCRIPTION QTY


1632260 Transmission Assy (Single Speed Dry Brake) .................................................... 1
1 1613695 Hydraulic Control Valve .................................................................................. 1
2 292509 Capscrew ....................................................................................................... 11
3 320157 Washer ........................................................................................................... 11
4 1570360 Gasket ............................................................................................................ 1
5 233693 Fitting .............................................................................................................. 1
5 16485 O-Ring ........................................................................................................ 1
6 1624509 Transmission Housing .................................................................................... 1
7 1547447 Oil Seal ........................................................................................................... 1
8 1550578 Yoke (24 Teeth) .............................................................................................. 1
9 18595 Capscrew ....................................................................................................... 1
10 15158 Washer ........................................................................................................... 1
11 15135 Washer ........................................................................................................... 1
12 1550576 Gasket (Cover to Transmission Housing) ...................................................... 1
13 1595421 Clutch Pack (Counter/Reverse) ...................................................................... 1
14 1595420 Clutch Pack (Input/Forward) ........................................................................... 1
15 1541231 Sensor (Input Speed, TISS) ........................................................................... 1
16 1541232 Sensor (Output Speed, TOSS) ....................................................................... 1
17 292680 Washer ........................................................................................................... 2
18 292500 Capscrew ....................................................................................................... 2
19 86229 Seal ................................................................................................................ 1
20 43208 Ball Bearing .................................................................................................... 1
21 1585745 Gear (Output) ................................................................................................. 1
22 1516851 Spacer ............................................................................................................ 1
23 1516849 Nut .................................................................................................................. 1
24 58916 Snap Ring ....................................................................................................... 1
25 44308 Ball Bearing .................................................................................................... 1
26 1624415 Cover (Pump Drive) ........................................................................................ 1
27 1624503 Housing (Front Cover) .................................................................................... 1
28 1550573 Gasket (Torque Converter Housing to Cover) ................................................ 1
29 388049
292682 Lockwasher .................................................................................................... 20
30 292516 Capscrew ....................................................................................................... 4
31 334560 Magnet ........................................................................................................... 1
32 16682 O-Ring ............................................................................................................ 1
33 1494750 Chain (Drive Pump) ........................................................................................ 1
34 1544218 Sealing Ring ................................................................................................... 1
35 44310 Ball Bearing .................................................................................................... 1
36 303100 Roll Pin ........................................................................................................... 4
37 1553270 Snubber .......................................................................................................... 2
38 1624401 Dipstick ........................................................................................................... 1
39 1624405 Fitting .............................................................................................................. 1
40 16485 O-Ring ........................................................................................................ 1
41 1632741 Breather .......................................................................................................... 1
42 16486 O-Ring ........................................................................................................ 1
43 1634651 Fitting .............................................................................................................. 1
44 222444 Fitting .............................................................................................................. 1
44 16486 O-Ring ........................................................................................................ 1
45 303150 Dowel ............................................................................................................. 4

©2014 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2
(S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946)

ITEM PART NO. DESCRIPTION QTY


46 1589792
235691 Fitting .............................................................................................................. 1
46 16484 O-Ring ........................................................................................................ 1
47 1612918 Spring (Regulator) .......................................................................................... 1
48 1612916 Spool (Regulator) ........................................................................................... 1
49 1359458 Capscrew ....................................................................................................... 16
50 2070263 Pressure Transducer ...................................................................................... 1
51 1553475 O-Ring ............................................................................................................ 1
52 1553403 O-Ring ............................................................................................................ 4
53 1527879 Capscrew ....................................................................................................... 1
54 1569768 Shield ............................................................................................................. 1
55 1380849 Edge Protector ............................................................................................... 2
55 4013363 Trim (Alternate Part) ....................................................................................... 2

5-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION (FIGURE 5-13)


SINGLE SPEED — SHEET 2 OF 2
(S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946)

5-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION
SINGLE SPEED – SHEET 2 OF 2
(S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946)

ITEM PART NO. DESCRIPTION QTY


1632260 Transmission Assy (Single Speed Dry Brake) .................................................... 1
1 1624504 Converter Housing (Torque Convertor) .......................................................... 1
2 145481 O-Ring ............................................................................................................ 1
3 1544217 Oil Seal (Torque Converter) ........................................................................... 1
4 1544216 Bearing ........................................................................................................... 1
5 1541556 Sprocket (Driving) ........................................................................................... 1
6 1550585 Stator .............................................................................................................. 1
6 1516826 Bushing ...................................................................................................... 1
6 ..... Stator .......................................................................................................... 1
7 1566169 Cover .............................................................................................................. 1
8 136985 Capscrew ....................................................................................................... 4
9 1636640 Gasket (Torque Convertor Housing To Cover) .............................................. 1
10 1550571 Screen (Suction) ............................................................................................. 1
11 1624414 Baffle .............................................................................................................. 1
12 1550572 Spring (Suction Screen) ................................................................................. 1
13 1515654 Temperature Sensor (2007 Series) ................................................................ 1
14 188210 Fitting .............................................................................................................. 1
15 292500 Capscrew ....................................................................................................... 2
16 292680 Washer ........................................................................................................... 2
17 1550567 Cover Plate (Torque Convertor Housing) ....................................................... 1
18 43207 Ball Bearing .................................................................................................... 1
19 1550574 Sprocket (Driven) ........................................................................................... 1
20 44307 Ball Bearing .................................................................................................... 1
21 1653815 Gasket (Charge Pump) .................................................................................. 1
22 1529894 Pump .............................................................................................................. 1
22 1623836 O-Ring ........................................................................................................ 1
23 292681 Lockwasher .................................................................................................... 7
24 296022 Capscrew ....................................................................................................... 4
25 292683 Lockwasher .................................................................................................... 1
26 136681 Capscrew ....................................................................................................... 3
27 292526 Capscrew ....................................................................................................... 1
28 320161 Washer ........................................................................................................... 1
29 2075558 Transmission Filter (Transmission) ................................................................ 1
30 1558515 Fitting (Transmission Filter) ............................................................................ 1

©2014 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION (FIGURE 5-14)


SINGLE SPEED — SHEET 1 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →)

5-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION
SINGLE SPEED – SHEET 1 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →)

ITEM PART NO. DESCRIPTION QTY


a 1646871 Transmission Assy (Single Speed Dry Brake) (T133) ........................................ 1
b 1703481 Transmission Assy (Single Speed Dry Brake) .................................................... 1
1 2070263 Pressure Transducer ...................................................................................... 2
2 1570360 Gasket ............................................................................................................ 1
3 292500 Capscrew ....................................................................................................... 4
4 292680 Washer ........................................................................................................... 8
5 1541232 Sensor (Output Speed, TOSS) ....................................................................... 1
6 1541231 Sensor (Input Speed, TISS) ........................................................................... 1
7 1654651 Flange Head Capscrew .................................................................................. 1
8 15158 Washer ........................................................................................................... 1
9 15135 Washer ........................................................................................................... 1
10 86229 Seal ................................................................................................................ 1
11 1655880 Yoke ............................................................................................................... 1
12 303150 Dowel ............................................................................................................. 4
13 1547447 Oil Seal ........................................................................................................... 1
14 43208 Ball Bearing .................................................................................................... 2
15 1638791 Gear (Output) ................................................................................................. 1
16 1636640 Gasket ............................................................................................................ 1
17 1615602 Converter Housing ......................................................................................... 1
18 1544217 Oil Seal (Torque Converter) ........................................................................... 1
19 2093523 Clutch Pack (Counter/Reverse) (FFigure 5-25)............................................ 1
19 1581116
4025477 Ball Bearing ................................................................................................ 1
19 43207 Ball Bearing ................................................................................................ 1
20 1544216 Bearing ........................................................................................................... 1
21 1646880 Clutch Pack (Input/Forward) (FFigure 5-22)................................................. 1
21 1581116
4025477 Ball Bearing ................................................................................................ 1
21 124603 Ball Bearing ................................................................................................ 1
22 1615601 Transmission Housing .................................................................................... 1
23 388049
292682 Lockwasher .................................................................................................... 25
24 292515 Capscrew ....................................................................................................... 15
25 233693 Fitting .............................................................................................................. 1
25 16485 O-Ring ........................................................................................................ 1
26 1665205 Valve (Low Pressure) (Dry Brake) .................................................................. 1
27 320157 Washer ........................................................................................................... 11
28 292509 Capscrew ....................................................................................................... 11

FOOTNOTES:
a → S/N F001V03310F b S/N F001V03311F →

©2014 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION (FIGURE 5-15)


SINGLE SPEED — SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →)

5-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION
SINGLE SPEED – SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →)

ITEM PART NO. DESCRIPTION QTY


b 1646871 Transmission Assy (Single Speed Dry Brake) (T133) ........................................ 1
c 1703481 Transmission Assy (Single Speed Dry Brake) .................................................... 1
1 1622888 Cover (Converter Housing) ............................................................................ 1
1 1699141 Cover Plate (Converter Housing) (Alternate Part) .......................................... 1
2 136681 Capscrew ....................................................................................................... 2
3 2075558 Transmission Filter ......................................................................................... 1
4 1487067 Fitting .............................................................................................................. 1
4 252729 O-Ring ........................................................................................................ 1
4 16485 O-Ring ........................................................................................................ 1
5 1589792
235691 Fitting .............................................................................................................. 8
5 16484 O-Ring ........................................................................................................ 1
6 1558515 Fitting .............................................................................................................. 1
7 a 1612917 Spring (System Regulator) ............................................................................. 1
8 1612916 Spool (System Regulator) .............................................................................. 1
9 303150 Dowel ............................................................................................................. 4
10 233693 Fitting .............................................................................................................. 2
10 16485 O-Ring ........................................................................................................ 1
11 1553403 O-Ring ............................................................................................................ 4
12 1579809
222443 Fitting .............................................................................................................. 1
12 16483 O-Ring ........................................................................................................ 1
13 145481 O-Ring ............................................................................................................ 1
14 1544216 Bearing ........................................................................................................... 1
15 1541556 Sprocket (Driving) (Driving) ............................................................................ 1
16 1615804 Snubber .......................................................................................................... 2
17 303100 Roll Pin ........................................................................................................... 4
18 1494750 Chain (Drive Pump) ........................................................................................ 1
19 44310 Ball Bearing .................................................................................................... 1
20 1550585 Stator (Support Assembly) ............................................................................. 1
20 1516826 Bushing ...................................................................................................... 1
21 44307 Ball Bearing .................................................................................................... 1
22 1550574 Sprocket (Driven) ........................................................................................... 1
23 1544218 Sealing Ring ................................................................................................... 1
24 136985 Capscrew ....................................................................................................... 4
25 388049
292682 Lockwasher .................................................................................................... 4
26 16682 O-Ring ............................................................................................................ 1
27 292616 Capscrew (7 in.) ............................................................................................. 1
28 43207 Ball Bearing .................................................................................................... 1
29 1615603 Carrier ............................................................................................................ 1
30 1646880 Clutch Pack (Input/Forward) (FFigure 5-22)................................................. 1
30 124603 Ball Bearing ................................................................................................ 1
31 1652575 Bracket ........................................................................................................... 1
32 1615601 Transmission Housing .................................................................................... 1
33 2093523 Clutch Pack (Counter/Reverse) (FFigure 5-25)............................................ 1
33 43207 Ball Bearing ................................................................................................ 1
34 1638791 Gear (Output) ................................................................................................. 1
35 1636645 Spacer ............................................................................................................ 1
36 1516849 Nut .................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION
SINGLE SPEED – SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →)

ITEM PART NO. DESCRIPTION QTY


37 58916 Snap Ring ....................................................................................................... 1
38 44308 Ball Bearing .................................................................................................... 1
39 334560 Magnet ........................................................................................................... 1
40 1624408 Shield (Upper) (Oil) ........................................................................................ 1
41 292680 Washer ........................................................................................................... 8
42 148962 Capscrew ....................................................................................................... 4
43 1627453 Shield (Lower) (Oil) ........................................................................................ 1
44 1622887 Baffle .............................................................................................................. 1
45 1615602 Converter Housing ......................................................................................... 1
46 1515654 Temperature Sensor ...................................................................................... 1
47 1550572 Spring (Suction Screen) ................................................................................. 1
48 1627465 Screen (Suction) ............................................................................................. 1
49 188210 Fitting .............................................................................................................. 1
49 16983 O-Ring ........................................................................................................ 1
50 292500 Capscrew ....................................................................................................... 4
51 1550567 Cover Plate ..................................................................................................... 1
52 1544217 Oil Seal (Torque Converter) ........................................................................... 1
53 1624406 Dipstick Tube .................................................................................................. 1
54 292522 Capscrew ....................................................................................................... 2
55 1653815 Gasket (Charge Pump) .................................................................................. 1
56 1529894 Pump .............................................................................................................. 1
56 1623836 O-Ring ........................................................................................................ 1
57 292681 Lockwasher .................................................................................................... 6
58 296022 Capscrew ....................................................................................................... 4
59 1589792
235691 Fitting .............................................................................................................. 1
59 16484 O-Ring ........................................................................................................ 1
60 1624401 Dipstick ........................................................................................................... 1
61 1632741 Breather .......................................................................................................... 1
61 16486 O-Ring ........................................................................................................ 1

FOOTNOTES:
a Not used on dry brake application. c S/N F001V03311F →
b → S/N F001V03310F

5-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 5-35


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION HOUSING AND ASSEMBLY (FIGURE 5-16)


SINGLE SPEED (S/N T141M001501 →)

5-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION HOUSING AND ASSEMBLY


SINGLE SPEED (S/N T141M001501 →)

ITEM PART NO. DESCRIPTION QTY


b 1675651 Transmission Assy .............................................................................................. 1
c 4043337 Transmission Assy .............................................................................................. 1
1 1675648 Transmission Housing .................................................................................... 1
2 1702335 Gasket ............................................................................................................ 1
3 1688435 Cover .............................................................................................................. 1
4 302472 Roll Pin ........................................................................................................... 2
5 1636645 Spacer ............................................................................................................ 1
6 1516849 Nut .................................................................................................................. 1
7 2089366 Filter ............................................................................................................... 1
7 4020588 Transmission Filter (Alternate Part) ................................................................ 1
8 1676324 Clutch Pack (Reverse) (FFigure 5-26).......................................................... 1
9 1676323 Clutch Pack (Forward) (FFigure 5-23).......................................................... 1
10 1553403 O-Ring ............................................................................................................ 1
11 44306 Ball Bearing .................................................................................................... 2
12 233693 Fitting .............................................................................................................. 3
13 303150 Dowel ............................................................................................................. 2
14 1527884 Capscrew ....................................................................................................... 26
15 222444 Fitting .............................................................................................................. 1
16 1702336 Gasket ............................................................................................................ 1
17 b 2102764
4606846 Charge Pump ................................................................................................. 1
17 4017719 Pin .............................................................................................................. 1
17 1705980 Pin .............................................................................................................. 2
17 1705981
4057710 O-Ring ........................................................................................................ 1
17 1705984 Ball ............................................................................................................. 1
17 c 4614678 Charge Pump ................................................................................................. 1
17 302374 Dowel ......................................................................................................... 2
17 4027880 O-Ring ........................................................................................................ 2
17 1703021 Bushing ...................................................................................................... 2
17 1703020 Pin .............................................................................................................. 1
17 292681 Lockwasher ................................................................................................ 2
17 293618 Capscrew ................................................................................................... 2
18 292681 Lockwasher .................................................................................................... 9
19 293615 Capscrew ....................................................................................................... 4
20 1547447 Oil Seal ........................................................................................................... 1
21 1655880 Yoke ............................................................................................................... 1
22 86229 Seal ................................................................................................................ 1
23 1654651 Flange Head Capscrew .................................................................................. 1
24 1660500 Solenoid Valve ............................................................................................... 2
25 2070263 Pressure Transducer ...................................................................................... 2
26 1579809
222443 Fitting .............................................................................................................. 1
27 222442 Fitting .............................................................................................................. 1
28 1520660 Solenoid (Transmisison Enable) .................................................................... 1
29 1541231 Sensor (Input Speed, TISS) ........................................................................... 1
30 1541232 Sensor (Output Speed, TOSS) ....................................................................... 1
a 384279
293741 Capscrew ....................................................................................................... 6
32 293622 Capscrew ....................................................................................................... 3

©2014 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION HOUSING AND ASSEMBLY


SINGLE SPEED (S/N T141M001501 →)

ITEM PART NO. DESCRIPTION QTY


33 292500 Capscrew ....................................................................................................... 3
34 4025106 Bracket (Lifting Eye) ....................................................................................... 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 15417601 →
b → PENDING PER ECN 15417601

5-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 5-17)


SINGLE SPEED (S/N T141M001501 →)

5-40 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TORQUE CONVERTER HOUSING AND ATTACHING PARTS


SINGLE SPEED (S/N T141M001501 →)

ITEM PART NO. DESCRIPTION QTY


a 1675651 Transmission Assy .............................................................................................. 1
b 4043337 Transmission Assy .............................................................................................. 1
1 1675649 Converter Housing ......................................................................................... 1
2 1624401 Dipstick ........................................................................................................... 1
3 1632741 Breather .......................................................................................................... 1
4 1684027
4026774 Cover (Converter Housing) ............................................................................ 1
5 292681 Lockwasher .................................................................................................... 2
6 136681 Capscrew ....................................................................................................... 2
7 1703644 Plug ................................................................................................................ 1
8 1687847 Cover Plate ..................................................................................................... 1
9 292680 Washer ........................................................................................................... 3
10 292500 Capscrew ....................................................................................................... 3
11 334560 Magnet ........................................................................................................... 1
12 1676519 Cover .............................................................................................................. 1
13 287851 Capscrew ....................................................................................................... 2
14 1558515 Fitting .............................................................................................................. 1
15 43207 Ball Bearing .................................................................................................... 1
16 4006034 Drive Gear ...................................................................................................... 1
17 44307 Ball Bearing .................................................................................................... 1
18 4006035 Drive Gear ...................................................................................................... 1
19 1702520 Cover .............................................................................................................. 1
20 334450 Screen ............................................................................................................ 1
21 1688598 Spring ............................................................................................................. 1
22 1686782 Cover .............................................................................................................. 1
23 1675647 Housing .......................................................................................................... 1
24 287860 Capscrew ....................................................................................................... 4
25 388049
292682 Lockwasher .................................................................................................... 4
26 4006033 Drive Gear ...................................................................................................... 1
27 1544218 Sealing Ring ................................................................................................... 1
28 1553475 O-Ring ............................................................................................................ 2
29 58916 Snap Ring ....................................................................................................... 1
30 43208 Ball Bearing .................................................................................................... 2
31 1544216 Bearing ........................................................................................................... 1
32 1544217 Oil Seal (Torque Converter) ........................................................................... 1
33 44308 Ball Bearing .................................................................................................... 1
34 280157 O-Ring AS568A-120 ....................................................................................... 1
35 1589792
235691 Fitting .............................................................................................................. 1
36 1515654 Temperature Sensor ...................................................................................... 1
37 233693 Fitting .............................................................................................................. 3
38 1684389 Transmission Gear ......................................................................................... 1
39 145481 O-Ring ............................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 15417601 b PENDING PER ECN 15417601 →

©2014 HYSTER COMPANY See Service Manual 5-41


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION HOUSING AND ASSEMBLY (FIGURE 5-18)


SINGLE SPEED — ALUMINUM CHAIN DRIVE (2/2011 →)

5-42 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TRANSMISSION HOUSING AND ASSEMBLY


SINGLE SPEED – ALUMINUM CHAIN DRIVE (2/2011 →)

ITEM PART NO. DESCRIPTION QTY


a 4020056 Transmission Assy .............................................................................................. 1
b 4043334 Transmission Assy ........................................................................................... 1
1 4025209 Transmission Housing ................................................................................. 1
2 1702335 Gasket ........................................................................................................... 1
3 1688435 Cover ............................................................................................................. 1
4 173056 Roll Pin .......................................................................................................... 2
5 1636645 Spacer ........................................................................................................... 1
6 1516849 Nut ................................................................................................................. 1
7 4020588 Transmission Filter ......................................................................................... 1
8 1676324 Clutch Pack (Reverse) (FFigure 5-26)....................................................... 1
9 1676323 Clutch Pack (Forward) (FFigure 5-23)....................................................... 1
10 118361 O-Ring ........................................................................................................... 1
11 44306 Ball Bearing .................................................................................................. 2
12 233693 Fitting ............................................................................................................ 3
13 303150 Dowel ............................................................................................................. 1
14 1527884 Capscrew ...................................................................................................... 26
15 222444 Fitting ............................................................................................................ 1
16 1702336 Gasket ........................................................................................................... 1
17 a 2102764
4606846 Charge Pump ................................................................................................. 1
17 4017719 Pin .............................................................................................................. 1
17 1705980 Pin .............................................................................................................. 2
17 1705981
4057710 O-Ring ........................................................................................................ 1
17 1705984 Ball ............................................................................................................. 1
17 b 4614678 Charge Pump (FFigure 5-29)...................................................................... 1
17 302374 Dowel ......................................................................................................... 2
17 4027880 O-Ring ....................................................................................................... 2
17 1703021 Bushing ..................................................................................................... 2
17 1703020 Pin .............................................................................................................. 1
17 292681 Lockwasher .............................................................................................. 2
17 293618 Capscrew .................................................................................................. 2
18 292681 Lockwasher ................................................................................................... 7
19 293615 Capscrew ...................................................................................................... 4
20 1547447 Oil Seal .......................................................................................................... 1
21 1655880 Yoke ............................................................................................................... 1
22 86229 Seal ................................................................................................................ 1
23 1654651 Flange Head Capscrew ................................................................................ 1
24 1660500 Solenoid Valve (Proportional Value) .......................................................... 2
25 2070263 Pressure Transducer ................................................................................... 2
26 1579809
222443 Fitting ............................................................................................................ 1
27 222442 Fitting ............................................................................................................ 1
28 1520660 Solenoid (Transmisison Enable) (Valve) .................................................... 1
29 1541231 Sensor (Input Speed, TISS) ......................................................................... 1
30 1541232 Sensor (Output Speed, TOSS) .................................................................... 1
31 384279
293741 Capscrew ...................................................................................................... 6
32 4025106 Bracket (Lifting Eye) .................................................................................... 1
33 293622 Capscrew ...................................................................................................... 3

©2014 HYSTER COMPANY See Service Manual 5-43


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TRANSMISSION HOUSING AND ASSEMBLY


SINGLE SPEED – ALUMINUM CHAIN DRIVE (2/2011 →)

ITEM PART NO. DESCRIPTION QTY


34 292500 Capscrew ...................................................................................................... 2
35 292680 Washer .......................................................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 15417601 b PENDING PER ECN 15417601 →

5-44 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 5-45


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 5-19)


SINGLE SPEED — ALUMINUM CHAIN DRIVE (2/2011 →)

5-46 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TORQUE CONVERTER HOUSING AND ATTACHING PARTS


SINGLE SPEED – ALUMINUM CHAIN DRIVE (2/2011 →)

ITEM PART NO. DESCRIPTION QTY


b 4020056 Transmission Assy .............................................................................................. 1
d 4043334 Transmission Assy ........................................................................................... 1
1 4016150 Converter Housing ....................................................................................... 1
2 1624401 Dipstick ......................................................................................................... 1
3 1632741 Breather ......................................................................................................... 1
4 1589792
235691 Fitting ............................................................................................................ 1
5 1703644 Plug ................................................................................................................ 1
6 233693 Fitting ............................................................................................................ 3
7 1515654 Temperature Sensor .................................................................................... 1
8 292500 Capscrew ...................................................................................................... 2
9 292680 Washer .......................................................................................................... 2
10 1702520 Cover (Suction Screen) ................................................................................ 1
11 334560 Magnet ........................................................................................................... 1
12 334450 Screen ........................................................................................................... 1
13 1688598 Spring ............................................................................................................ 1
14 43207 Ball Bearing .................................................................................................. 1
15 4016152 Sprocket (Driven) ......................................................................................... 1
16 4020467 Drive Chain ................................................................................................... 1
17 4020466 Drive Chain ................................................................................................... 1
18 4010318 Sprocket (Driven) ......................................................................................... 1
19 44307 Ball Bearing .................................................................................................. 1
20 39375 O-Ring ........................................................................................................... 1
21 1558515 Fitting ............................................................................................................ 1
22 58916 Snap Ring ...................................................................................................... 1
23 44308 Ball Bearing .................................................................................................. 1
24 1684389 Transmission Gear (Output) ........................................................................ 1
25 43208 Ball Bearing .................................................................................................. 2
26 1675647 Housing (Stator Support Assembly) (FFigure 5-20)................................ 1
27 287860 Capscrew ...................................................................................................... 4
28 388049
292682 Lockwasher ................................................................................................... 4
29 104681 O-Ring ........................................................................................................... 2
30 1544218 Sealing Ring .................................................................................................. 1
31 4016151 Sprocket (Driving) ........................................................................................ 1
32 1544216 Bearing .......................................................................................................... 1
33 1544217 Oil Seal (Torque Converter) ......................................................................... 1
34 303150 Dowel ............................................................................................................. 1
35 145481 O-Ring ........................................................................................................... 1
36 292679 Washer .......................................................................................................... 2
37 384279
293741 Capscrew ...................................................................................................... 2
38 4020311 Plate ............................................................................................................... 1
39 136681 Capscrew ...................................................................................................... 2
40 292681 Lockwasher ................................................................................................... 2
41 a 1684027
4026774 Cover (Converter Housing) ......................................................................... 1
41 c 4103236 Cover (Converter Housing) ......................................................................... 1

©2014 HYSTER COMPANY See Service Manual 5-47


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a → 4/2014 c 4/2014 →
b → PENDING PER ECN 15417601 d PENDING PER ECN 15417601 →

5-48 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 5-49


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STATOR SUPPORT HOUSING (FIGURE 5-20)

5-50 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

STATOR SUPPORT HOUSING


ITEM PART NO. DESCRIPTION QTY
1675647 Housing Stator Support ................................................................................... 1
1 233693 Fitting ............................................................................................................ 2
1 16485 O-Ring ........................................................................................................... 1
2 1676327 Spring ............................................................................................................ 1
3 1676326 Spool ............................................................................................................. 1
4 ..... Plug ................................................................................................................ 5
5 1516826 Bushing ......................................................................................................... 1
6 63081 Ball ................................................................................................................. 1
7 1676328 Spring ............................................................................................................ 1
8 ..... Body .............................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 5-51


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FORWARD CLUTCH (FIGURE 5-21)


INPUT — SINGLE SPEED (→ S/N F001V02229E)

5-52 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FORWARD CLUTCH
INPUT – SINGLE SPEED (→ S/N F001V02229E)

ITEM PART NO. DESCRIPTION QTY


1595420 Clutch Pack (Input/Forward) ............................................................................... 1
1 ..... Ring Seal ........................................................................................................ 3
2 1581116
4025477 Ball Bearing .................................................................................................... 2
3 1581104 Shaft ............................................................................................................... 1
4 ..... Ring Seal ........................................................................................................ 1
5 ..... Ring Seal ........................................................................................................ 1
6 1552525 Piston ............................................................................................................. 1
7 1581108 Spring ............................................................................................................. 1
8 1581098 Spring ............................................................................................................. 1
9 1581099 Spring Guide .................................................................................................. 1
10 1581100 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 1543094 Pressure Plate (5.8 mm) ................................................................................ 1
14 1537449 Pressure Plate (6.0 mm) ................................................................................ 1
14 1543096 Pressure Plate (5.6 mm) ................................................................................ 1
14 1543097 Pressure Plate (5.4 mm) ................................................................................ 1
14 1543098 Pressure Plate (5.2 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 1537450 Snap Ring ....................................................................................................... 1
17 124603 Ball Bearing .................................................................................................... 1
18 1581107 Snap Ring ....................................................................................................... 2
19 1581117 Spacer ............................................................................................................ 1
20 1595427 Gear ............................................................................................................... 1
21 1581106 Snap Ring ....................................................................................................... 1
22 43207 Ball Bearing .................................................................................................... 1
1543105 Kit-Clutch Pack Plates/Seals (Includes Items 1, 4-5, 11-13, 15) ........................ 1
1543102 Kit-Clutch Pack Plates (Includes Items 11-13) ................................................... 1
1595425 Kit-Clutch Pack Seals (Includes Items 1, 4-5, 15) .............................................. 1

©2014 HYSTER COMPANY See Service Manual 5-53


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FORWARD CLUTCH (INPUT) (FIGURE 5-22)


SINGLE SPEED (→ S/N F001V02230E)

5-54 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FORWARD CLUTCH (INPUT)


SINGLE SPEED (→ S/N F001V02230E)

ITEM PART NO. DESCRIPTION QTY


1646880 Clutch Pack (Input/Forward) ............................................................................... 1
1 ..... Ring Seal ........................................................................................................ 3
2 1581116
4025477 Ball Bearing .................................................................................................... 2
3 1581104 Shaft ............................................................................................................... 1
4 ..... Ring Seal ........................................................................................................ 1
5 ..... Ring Seal ........................................................................................................ 1
6 2085129 Piston ............................................................................................................. 1
7 1581108 Spring ............................................................................................................. 1
8 1581098 Spring ............................................................................................................. 1
9 1581099 Spring Guide .................................................................................................. 1
10 1581100 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 1537449 Pressure Plate (6.0 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 1537450 Snap Ring ....................................................................................................... 1
17 124603 Ball Bearing .................................................................................................... 1
18 1581107 Snap Ring ....................................................................................................... 2
19 1595427 Gear ............................................................................................................... 1
20 1581106 Snap Ring ....................................................................................................... 1
20 1537459 Snap Ring (Alternate Part) ............................................................................. 1
21 43207 Ball Bearing .................................................................................................... 1
1543102 Kit-Clutch Pack Plates (Includes Items 11-13) ................................................... 1
1595425 Kit-Clutch Pack Seals (Includes Items 1, 4-5, 15) .............................................. 1

©2014 HYSTER COMPANY See Service Manual 5-55


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FORWARD CLUTCH (INPUT) (FIGURE 5-23)


SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →)

5-56 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FORWARD CLUTCH (INPUT)


SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →)

ITEM PART NO. DESCRIPTION QTY


1676323 Clutch Pack ....................................................................................................... 1
1 ..... Ring Seal ....................................................................................................... 3
2 1581116
4025477 Ball Bearing .................................................................................................. 2
3 4053208 Shaft .............................................................................................................. 1
4 ..... Ring Seal ....................................................................................................... 1
5 ..... Ring Seal ....................................................................................................... 1
6 2085129 Piston ............................................................................................................ 1
7 1581108 Spring ............................................................................................................ 1
8 1581098 Spring ............................................................................................................ 1
9 1581099 Spring Guide ................................................................................................. 1
10 1581100 Snap Ring ...................................................................................................... 1
11 ..... Conical Plate ................................................................................................. 1
12 ..... Friction Plate ................................................................................................. 5
13 ..... Separator Plate ............................................................................................. 4
14 1537449 Pressure Plate (6.0 mm) ............................................................................... 1
15 ..... O-Ring ........................................................................................................... 1
16 1537450 Snap Ring ...................................................................................................... 1
17 124603 Ball Bearing .................................................................................................. 1
18 1581107 Snap Ring ...................................................................................................... 1
19 4007889 Clutch Gear ................................................................................................... 1
20 1537459 Snap Ring ...................................................................................................... 1
21 43207 Ball Bearing .................................................................................................. 1
1543102 Kit-Clutch Pack Plates (Includes Items 11-13) ................................................... 1
1595425 Kit-Clutch Pack Seals (Includes Items 1, 4-5, 15) .......................................... 1

©2014 HYSTER COMPANY See Service Manual 5-57


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

REVERSE CLUTCH (FIGURE 5-24)


COUNTER — SINGLE SPEED (→ S/N F001V02229E)

5-58 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

REVERSE CLUTCH
COUNTER – SINGLE SPEED (→ S/N F001V02229E)

ITEM PART NO. DESCRIPTION QTY


1595421 Clutch Pack (Counter/Reverse) .......................................................................... 1
1 ..... Seal ................................................................................................................ 2
2 1581116
4025477 Ball Bearing .................................................................................................... 2
3 1581114 Shaft ............................................................................................................... 1
4 ..... Seal ................................................................................................................ 1
5 ..... Seal ................................................................................................................ 1
6 1552525 Piston ............................................................................................................. 1
7 1581108 Spring ............................................................................................................. 1
8 1581098 Spring ............................................................................................................. 1
9 1581099 Spring Guide .................................................................................................. 1
10 1581100 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 1543094 Pressure Plate (5.8 mm) ................................................................................ 1
14 1537449 Pressure Plate (6.0 mm) ................................................................................ 1
14 1543096 Pressure Plate (5.6 mm) ................................................................................ 1
14 1543097 Pressure Plate (5.4 mm) ................................................................................ 1
14 1543098 Pressure Plate (5.2 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 1537450 Snap Ring ....................................................................................................... 1
17 124603 Ball Bearing .................................................................................................... 1
18 1581107 Snap Ring ....................................................................................................... 1
19 1581117 Spacer ............................................................................................................ 1
20 1581106 Snap Ring ....................................................................................................... 1
21 1595427 Gear ............................................................................................................... 1
22 43207 Ball Bearing .................................................................................................... 1
1543105 Kit-Clutch Pack Plates/Seals (Includes Items 1, 4-5, 11-13, 15) ........................ 1
1543102 Kit-Clutch Pack Plates (Includes Items 11-13) ................................................... 1
1595425 Kit-Clutch Pack Seals (Includes Items 1, 4-5, 15) .............................................. 1

©2014 HYSTER COMPANY See Service Manual 5-59


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

REVERSE CLUTCH (COUNTER) (FIGURE 5-25)


SINGLE SPEED (→ S/N F001V02230E)

5-60 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

REVERSE CLUTCH (COUNTER)


SINGLE SPEED (→ S/N F001V02230E)

ITEM PART NO. DESCRIPTION QTY


2093523 Clutch Pack (Counter/Reverse) .......................................................................... 1
1 ..... Seal ................................................................................................................ 2
2 1581116
4025477 Ball Bearing .................................................................................................... 2
3 1581114 Shaft ............................................................................................................... 1
4 ..... Seal ................................................................................................................ 1
5 ..... Seal ................................................................................................................ 1
6 2085129 Piston ............................................................................................................. 1
7 1581108 Spring ............................................................................................................. 1
8 1581098 Spring ............................................................................................................. 1
9 1581099 Spring Guide .................................................................................................. 1
10 1581100 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 1537449 Pressure Plate (6.0 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 1537450 Snap Ring ....................................................................................................... 1
17 124603 Ball Bearing .................................................................................................... 1
18 1581107 Snap Ring ....................................................................................................... 1
19 1581106 Snap Ring ....................................................................................................... 1
19 1537459 Snap Ring (Alternate Part) ............................................................................. 1
20 1595427 Gear ............................................................................................................... 1
21 43207 Ball Bearing .................................................................................................... 1
1543102 Kit-Clutch Pack Plates (Includes Items 11-13) ................................................... 1
1595425 Kit-Clutch Pack Seals (Includes Items 1, 4-5, 15) .............................................. 1

©2014 HYSTER COMPANY See Service Manual 5-61


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

REVERSE CLUTCH (COUNTER) (FIGURE 5-26)


SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →)

5-62 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

REVERSE CLUTCH (COUNTER)


SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →)

ITEM PART NO. DESCRIPTION QTY


1676324 Clutch Pack ....................................................................................................... 1
1 ..... Seal ................................................................................................................ 2
2 1581116
4025477 Ball Bearing .................................................................................................. 2
3 4007888 Shaft .............................................................................................................. 1
4 ..... Seal ................................................................................................................ 1
5 ..... Seal ................................................................................................................ 1
6 2085129 Piston ............................................................................................................ 1
7 1581108 Spring ............................................................................................................ 1
8 1581098 Spring ............................................................................................................ 1
9 1581099 Spring Guide ................................................................................................. 1
10 1581100 Snap Ring ...................................................................................................... 1
11 ..... Conical Plate ................................................................................................. 1
12 ..... Friction Plate ................................................................................................. 5
13 ..... Separator Plate ............................................................................................. 4
14 1543094 Pressure Plate (5.8 mm) ............................................................................... 1
15 ..... O-Ring ........................................................................................................... 1
16 1537450 Snap Ring ...................................................................................................... 1
17 124603 Ball Bearing .................................................................................................. 1
18 1581107 Snap Ring ...................................................................................................... 1
19 1537459 Snap Ring ...................................................................................................... 1
20 4007889 Clutch Gear ................................................................................................... 1
21 43207 Ball Bearing .................................................................................................. 1
1543102 Kit-Clutch Pack Plates ........................................................................................ 1
1595425 Kit-Clutch Pack Seals ....................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 5-63


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CONTROL VALVE (FIGURE 5-27)


TRANSMISSION (→ 9/2007)

5-64 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CONTROL VALVE
TRANSMISSION (→ 9/2007)

ITEM PART NO. DESCRIPTION QTY


a 1570361 Valve ................................................................................................................... 1
b 1613695 Hydraulic Control Valve ...................................................................................... 1
1 ..... Body ............................................................................................................... 1
2 2070263 Pressure Transducer ...................................................................................... 2
3 1545546 Fitting .............................................................................................................. 2
3 16481 O-Ring ........................................................................................................ 2
4 1530722 Solenoid Valve ............................................................................................... 2
4 1650819 Kit-Seal ........................................................................................................... 1
5 293742 Screw ............................................................................................................. 6
6 1590866 Return Spring ................................................................................................. 1
7 1590865 Spool (Cut-Off) ............................................................................................... 1
8 1590839 Spool (Stop) ................................................................................................... 1
9 233693 Fitting .............................................................................................................. 3
10 1520660 Solenoid (Transmisison Enable) .................................................................... 1
11 a 1544758 Spool (Regulator) ........................................................................................... 1
11 b 1610746 Spool (Regulator) ........................................................................................... 1
12 1550561 Spring (Proportional Control Regulator) ......................................................... 1
13 1544759 Spool (Torque Converter Regulator) .............................................................. 1
14 1514138 Spring (Torque Converter Regulator) ............................................................. 1
15 1562310 Clip ................................................................................................................. 1
16 292681 Lockwasher .................................................................................................... 1
17 136681 Capscrew ....................................................................................................... 1

FOOTNOTES:
a → S/N F001V01856D b S/N F001V01857D →

©2014 HYSTER COMPANY See Service Manual 5-65


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CONTROL VALVE ASSEMBLY (FIGURE 5-28)


(9/2007 →)

ITEM PART NO. DESCRIPTION QTY


1665205 Valve (Low Pressure) (Dry Brake) ...................................................................... 1
1 ..... Body ............................................................................................................... 1
2 233693 Fitting .............................................................................................................. 3
3 1550561 Spring ............................................................................................................. 1
4 1613470 Spool (High Pressure) .................................................................................... 1
4 1610746 Spool (Low Pressure) ..................................................................................... 1
5 1514138 Spring ............................................................................................................. 1
6 1544759 Spool .............................................................................................................. 1
7 1660500 Solenoid Valve ............................................................................................... 2
7 1650819 Kit-Seal ....................................................................................................... 1
8 384279
293741 Capscrew ....................................................................................................... 6
9 1520660 Solenoid (Transmisison Enable) .................................................................... 1
10 1590865 Spool (Cut-Off) ............................................................................................... 1
11 1590866 Return Spring ................................................................................................. 1
12 1545546 Fitting .............................................................................................................. 2
13 1590839 Spool (Stop) ................................................................................................... 1

5-66 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CHARGE PUMP ASSEMBLY (FIGURE 5-29)

ITEM PART NO. DESCRIPTION QTY


4614678 Charge Pump .................................................................................................... 1
1 293618 Capscrew ...................................................................................................... 2
2 292681 Lockwasher ................................................................................................... 2
3 ..... Charge Pump Section (Basic Cover) .......................................................... 1
4 1589792
235691 Fitting ............................................................................................................ 1
5 ..... Spring ............................................................................................................ 1
6 ..... Spool ............................................................................................................. 1
7 4027880 O-Ring ........................................................................................................... 2
8 1703021 Bushing ......................................................................................................... 2
9 ..... Housing ......................................................................................................... 1
10 1703020 Pin .................................................................................................................. 1
11 ..... Drive Shaft Pump ......................................................................................... 1
12 302374 Dowel ............................................................................................................. 2
13 4021331 Rotor .............................................................................................................. 1
14 ..... Charge Pump Section (Base) ...................................................................... 1

©2014 HYSTER COMPANY See Service Manual 5-67


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

5-68 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

6 DRIVE AXLE
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

DRIVE AXLE
SHEET 1 OF 3 ............................................................................................................................................ 6-4
SHEET 2 OF 3 ............................................................................................................................................ 6-6
SHEET 3 OF 3 ............................................................................................................................................ 6-8
DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 6-2
DRIVE TIRES AND WHEELS
PNEUMATIC - TRELLEBORG .................................................................................................................... 6-12
PNEUMATIC RADIAL ................................................................................................................................. 6-10
PNEUMATIC SOLID - MONARCH .............................................................................................................. 6-11

©2014 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

DRIVE AXLE AND ATTACHING PARTS (FIGURE 6-1)

6-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

DRIVE AXLE AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1547757 Drive Shaft ......................................................................................................... 1
2 293616 Capscrew ........................................................................................................... 8
3 1517673 Shaft ................................................................................................................... 1
4 ..... Nut ...................................................................................................................... 4
5 296434 Washer ............................................................................................................... 4
6 226430 Capscrew ........................................................................................................... 4
7 1529379 Drive Axle (FFigure 6-3, FFigure 6-4, FFigure 6-2)..................................... 1
8 1517836 Wheel Nut .......................................................................................................... 12
9 4000205 Dust Cover ......................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

DRIVE AXLE (FIGURE 6-2)


SHEET 1 OF 3

6-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

DRIVE AXLE
SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY


1529379 Drive Axle .......................................................................................................... 1
1529383 Center Section (Assembly) .......................................................................... 1
1 1542864 Housing ..................................................................................................... 1
2 ..... Cap Bearing .............................................................................................. 1
3 293692 Capscrew .................................................................................................. 4
4 296426 Washer ...................................................................................................... 4
5 15242 Cotter Pin .................................................................................................. 2
6 1652926 Retainer ..................................................................................................... 2
7 2021288 Radial Roller Bearing ............................................................................... 1
8 2054792 Gear and Pinion ........................................................................................ 1
9 2054381 Differential ................................................................................................ 1
9 1598536 Kit-Gear ................................................................................................. 1
10 1593763 Shaft ...................................................................................................... 1
11 1593694 Cotter Pin .............................................................................................. 1
12 1565325 Washer .................................................................................................. 1
13 234038 Dowel ......................................................................................................... 4
14 2021286 Bolt ............................................................................................................ 12
15 302385 Dowel ......................................................................................................... 5
16 1516075 Plug ................................................................................................................ 1
17 4019239 Cover ............................................................................................................. 1
18 1527879 Capscrew ...................................................................................................... 13

©2014 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

DRIVE AXLE (FIGURE 6-3)


SHEET 2 OF 3

6-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

DRIVE AXLE
SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY


1529379 Drive Axle .......................................................................................................... 1
1529383 Center Section (Assembly) .......................................................................... 1
1 1522377 Oil Seal ...................................................................................................... 1
2 1523479 Ball Bearing .............................................................................................. 2
3 1517577 Gear ........................................................................................................... 1
4 1510114 Capscrew .................................................................................................. 9
5 1516536 Cover (Pinion) ........................................................................................... 1
6 1527879 Capscrew .................................................................................................. 5
7 2026861 Nut ............................................................................................................. 1
8 1530588 Washer ...................................................................................................... 1
9 1516535 Housing ..................................................................................................... 1
10 2022352 Tapered Roller Bearing ............................................................................ 1
10 1578978 Tapered Roller Bearing (Optional) .......................................................... 1
11 1516331 Shim (0.004 in.) ......................................................................................... AR
11 1516332 Shim (0.005 in.) ......................................................................................... AR
11 1516333 Shim (0.007 in.) ......................................................................................... AR
11 1516334 Shim (0.009 in.) ......................................................................................... AR
11 1516335 Shim (0.019 in.) ......................................................................................... AR
12 1517575 Gear ........................................................................................................... 1
13 2028862 Tapered Roller Bearing ............................................................................ 1
13 1578981 Tapered Roller Bearing (Optional) .......................................................... 1
14 1569912 Shim (0.008 in.) ......................................................................................... AR
14 1569913 Shim (0.009 in.) ......................................................................................... AR
14 1569914 Shim (0.014 in.) ......................................................................................... AR
14 1520752 Shim (0.012 in.) ......................................................................................... AR
14 1569915 Shim (0.018 in.) ......................................................................................... AR
14 1520753 Shim (0.016 in.) ......................................................................................... AR
14 1520754 Shim (0.19 in.) ........................................................................................... AR
14 1520755 Shim (0.04 in.) ........................................................................................... AR
15 2075120 Clamp ........................................................................................................ 2
15 164488 Clamp (Optional) ...................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

DRIVE AXLE (FIGURE 6-4)


SHEET 3 OF 3

6-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

DRIVE AXLE
SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY


1529379 Drive Axle .......................................................................................................... 1
1 293630 Capscrew ...................................................................................................... 16
2 1536309 Axle Shaft ...................................................................................................... 2
3 2021918 Nut ................................................................................................................. 2
4 2021588 Lockwasher ................................................................................................... 2
5 2021592 Washer .......................................................................................................... 2
6 1509835 Hub Assembly .............................................................................................. 2
6 1509847 Hub (Brake Drum) .................................................................................... 1
7 1525632 Tapered Roller Bearing ............................................................................ 1
7 368427 Bearing Set (Optional) ............................................................................. 1
8 1509870 Wheel Stud (Hub) ..................................................................................... 6
9 2021557 Seal ............................................................................................................ 1
10 2021555 Tapered Roller Bearing ............................................................................ 1
10 1375485 Roller Bearing (Optional) ......................................................................... 1
11 2021554 Seal ............................................................................................................ 1
12 2021286 Bolt ................................................................................................................ 12
13 1521809 Drain Plug ..................................................................................................... 1
14 1552769 Brake Assembly (RH) (With Cable) (FFigure 8-6)..................................... 1
15 2059935 Tube Assy ..................................................................................................... 1
16 1506876 Hanger (RH) .................................................................................................. 1
17 293648 Capscrew ...................................................................................................... 12
18 296422 Washer .......................................................................................................... 12
19 2027828 O-Ring ........................................................................................................... 1
20 1307884
1514429 Nut ................................................................................................................. 1
21 1618311 Bracket .......................................................................................................... 1
22 1527878 Capscrew ...................................................................................................... 1
23 21420 Breather ......................................................................................................... 1
24 16151 Fitting ............................................................................................................ 1
25 1641351 Fitting ............................................................................................................ 1
26 2059936 Tube Assy ..................................................................................................... 1
27 1506875 Hanger (LH) ................................................................................................... 1
28 1552768 Brake Assembly (LH) (With Cable) (FFigure 8-6)..................................... 1

©2014 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

DRIVE TIRES AND WHEELS (FIGURE 6-5)


PNEUMATIC RADIAL

KEY:
A: Narrow Tread
B: Intermediate Tread
C: Wide Tread
QTY
ITEM PART NO. DESCRIPTION A B C
..... Tire and Wheel Assembly ............................................................... 2 2 2
1 1471832 Pneumatic Tire (6.5 R10 Pneu Radial) (Michelin XZM) ................ 1 1 1
1 1358178 Pneumatic Tire (Michelin XZM 6.50 R10) ................................. 1 1 1
1 1462616 Tubeless Bead Seal .................................................................. 1 1 1
1 1471922 Tubeless Bead Seal Valve ........................................................ 1 1 1
2 2067040 Rim (Narrow Tread) ..................................................................... 1 .. ..
2 2067042 Rim (Intermediate Tread) .............................................................. .. 1 ..
2 2067043 Rim (Wide Tread) .......................................................................... .. .. 1
3 323599 Wheel Side Ring ...................................................................... 1 1 1
4 323598 Wheel Lock Ring ..................................................................... 1 1 1

6-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

DRIVE TIRES AND WHEELS (FIGURE 6-6)


PNEUMATIC SOLID — MONARCH

KEY:
A: Narrow Tread
B: Intermediate Tread
C: Wide Tread
QTY
ITEM PART NO. DESCRIPTION A B C
1603471 Wheel And Tire (Non-Marking) .......................................................... 2 .. ..
1603473 Wheel And Tire (CB/WH) (Non-Marking) .......................................... .. 2 ..
1603475 Wheel And Tire (CB/WH) (Non-Marking) .......................................... .. .. 2
1 1544234 Solid Pneumatic Tire (6.50x10/5.0) ............................................ 1 1 1
1 1603490 Tire (Non-Marking 6.50x10/5.0) .................................................... 1 1 1
2 2067040 Rim ............................................................................................... 1 .. ..
2 2067042 Rim ................................................................................................ .. 1 ..
2 2067043 Rim ................................................................................................ .. .. 1
3 323599 Wheel Side Ring ...................................................................... 1 1 1
4 323598 Wheel Lock Ring ..................................................................... 1 1 1

©2014 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

DRIVE TIRES AND WHEELS (FIGURE 6-7)


PNEUMATIC — TRELLEBORG

6-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

DRIVE TIRES AND WHEELS


PNEUMATIC – TRELLEBORG
KEY:
A: Narrow Tread
B: Intermediate Tread
C: Wide Tread
QTY
ITEM PART NO. DESCRIPTION A B C
1585768 Wheel And Tire Assembly (6.50 x 10-12PR Pneumatic) ................... 2 .. ..
..... Wheel And Tire Assembly (6.50 x 10-12PR Pneumatic) ................... .. 2 ..
1539821 Wheel And Tire Assembly (6.50 x 10-12PR Pneumatic) ................... .. .. 2
1 1544232 Pneumatic Tire (6.50 x 10-12PR) (Trelleborg T-900) .................... 1 1 1
2 292600 Nut ................................................................................................. 6 .. ..
3 ..... Inner Section (Split Wheel) ........................................................... 1 .. ..
4 ..... Outer Section (Split Wheel) ........................................................... 1 .. ..
5 a 288638 Label (Warning) ............................................................................. 1 .. ..
6 2027618 Wheel Stud .................................................................................... 6 .. ..
7 292685 Lockwasher ................................................................................... 6 .. ..
8 2067042 Rim ................................................................................................ .. 1 ..
8 2067043 Rim ................................................................................................ .. .. 1
9 323599 Wheel Side Ring ....................................................................... .. 1 1
10 323598 Wheel Lock Ring ....................................................................... .. 1 1

FOOTNOTES:
a Not included in wheel and tire assembly

©2014 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

6-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

7 STEERING SYSTEM
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

STEER TIRES AND WHEELS ........................................................................................................................ 7-16


STEERING AXLE ............................................................................................................................................ 7-12
STEERING COLUMN AND ATTACHING PARTS
DIESEL ........................................................................................................................................................ 7-5
GASOLINE AND LPG ................................................................................................................................. 7-4
STEERING COLUMN ASSEMBLY ................................................................................................................. 7-6
ISOLATED, DIESEL .................................................................................................................................... 7-8
STEERING CONTROL UNIT .......................................................................................................................... 7-10
STEERING CYLINDER ................................................................................................................................... 7-14
STEERING SYSTEM ...................................................................................................................................... 7-2

©2014 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STEERING SYSTEM (FIGURE 7-1)

7-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

STEERING SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 a 2092645 Hose Assy ........................................................................................................... 1
1 b 2103674 Hose Assy ........................................................................................................... 1
2 a 2092644 Hose Assy ........................................................................................................... 1
2 b 2103675 Hose Assy ........................................................................................................... 1
3 a 1516201 Fitting .................................................................................................................. 1
3 b 4022958 Fitting .................................................................................................................. 2
4 a 1486742 Fitting .................................................................................................................. 1
5 1486740 Fitting .................................................................................................................. 2
6 1544157 Clip ...................................................................................................................... 5
7 1480237 Nut ...................................................................................................................... 5
8 a 1613324 Capscrew ............................................................................................................ 5
8 b 1527879 Capscrew ............................................................................................................ 5
9 1534420 Steering Axle (Assembly) (FFigure 7-7)............................................................ 1
10 a 1360386 Clamp (Double Hose) ......................................................................................... 1
10 b 1707283 Hose Clamp ........................................................................................................ 1
11 a 1645074 Plate .................................................................................................................... 1
12 313805 Nut ...................................................................................................................... 2
13 a 287816 Capscrew ............................................................................................................ 2
13 b 287844 Capscrew ............................................................................................................ 1

FOOTNOTES:
a → S/N F001V03260F b S/N F001V03261F →

©2014 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STEERING COLUMN AND ATTACHING PARTS (FIGURE 7-2)


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 1512403 Capscrew ........................................................................................................... 4
2 1608622 Horn Button ....................................................................................................... 1
3 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 1
3 1531563 Steering Wheel (With Spinner) ........................................................................ 1
4 1586109 Knob Assembly ............................................................................................ 1
5 ..... Steering Column (FFigure 7-4)....................................................................... 1

7-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

STEERING COLUMN AND ATTACHING PARTS (FIGURE 7-3)


DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1608622 Horn Button ....................................................................................................... 1
2 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 1
2 1531563 Steering Wheel (With Spinner) ........................................................................ 1
3 1586109 Knob Assembly ............................................................................................ 1
4 1512403 Capscrew ........................................................................................................... 2
5 1606750 Spacer ................................................................................................................ 4
6 2079369 Isolator ................................................................................................................ 8
7 ..... Steering Column (FFigure 7-4, FFigure 7-5)................................................ 1
8 1527886 Capscrew ............................................................................................................ 2
9 320160 Washer ............................................................................................................... 4

©2014 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STEERING COLUMN ASSEMBLY (FIGURE 7-4)

7-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

STEERING COLUMN ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
a 1544566
1640589 Steering Column Assembly (Gasoline and LPG) ................................................ 1
b 1657962 Steering Column (Gasoline and LPG) ................................................................ 1
c 4023450 Steering Column (Gasoline and LPG) ............................................................. 1
1 a 1562489 Kit-Shaft (Upper) ............................................................................................ 1
1 b 1647528 Kit-Shaft (Upper) ............................................................................................ 1
1 c 4028642 Kit (Shaft Upper) ........................................................................................... 1
2 ..... Shaft Assembly (Upper) .......................................................................... 1
3 ..... Housing ..................................................................................................... 1
4 1562492 Kit-Nut ........................................................................................................... 1
4 ..... Nut ............................................................................................................. 2
5 1562493 Kit-Shaft (Lower) .......................................................................................... 1
6 ..... Shaft Assembly (Lower) .......................................................................... 1
7 ..... Pin .............................................................................................................. 1
8 1562496 Kit-Contact .................................................................................................... 1
9 ..... Contact Assembly (Horn) ........................................................................ 1
10 ..... Screw ......................................................................................................... 4
11 ..... Fastener .................................................................................................... 1
12 ..... Connector ................................................................................................. 1
13 1562501 Kit-Pivot (Lower) ........................................................................................... 1
14 ..... Bolt (Pivot) ................................................................................................ 2
15 ..... Bushing ..................................................................................................... 2
16 ..... Nut ............................................................................................................. 2
17 1562505 Kit-Gas Spring .............................................................................................. 1
18 ..... Gas Spring ................................................................................................ 1
19 ..... Pin .............................................................................................................. 1
20 ..... Pin .............................................................................................................. 1
21 1562509 Kit-Support .................................................................................................... 1
22 ..... Support ..................................................................................................... 1
23 ..... Spacer ....................................................................................................... 4
24 ..... Nut ............................................................................................................. 2
25 ..... Washer ...................................................................................................... 2
26 ..... Screw ......................................................................................................... 2

FOOTNOTES:
a → S/N F001V02188E c S/N F001V03845J →
b S/N F001V02189E ↔ S/N F001V03844J

©2014 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STEERING COLUMN ASSEMBLY (FIGURE 7-5)


ISOLATED, DIESEL

7-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

STEERING COLUMN ASSEMBLY


ISOLATED, DIESEL

ITEM PART NO. DESCRIPTION QTY


a 1606891
1657959 Steering Column ................................................................................................. 1
c 4023451 Steering Column ................................................................................................. 1
d 4611791 Steering Column ................................................................................................. 1
1 b 1647530 Kit-Support ..................................................................................................... 1
1 d 4038672 Kit-Support ..................................................................................................... 1
2 ..... Support ....................................................................................................... 1
3 ..... Spacer ........................................................................................................ 4
4 ..... Joint ............................................................................................................ 1
5 ..... Nut .............................................................................................................. 2
6 ..... Washer ....................................................................................................... 2
7 ..... Screw ......................................................................................................... 2
8 a 1647528 Kit-Shaft (Upper) ............................................................................................ 1
8 c 4028642 Kit (Shaft Upper) ............................................................................................. 1
8 d 4038673 Kit-Shaft (Upper) ............................................................................................ 1
9 ..... Shaft Assembly (Upper) ............................................................................. 1
10 ..... Housing Assembly ..................................................................................... 1
11 b 1562492 Kit-Nut ............................................................................................................ 1
11 d 4038674 Kit-Nut ............................................................................................................ 1
12 ..... Nut .............................................................................................................. 2
13 b 1562493 Kit-Shaft (Lower) ............................................................................................ 1
13 d 4038675 Kit-Shaft (Lower) ............................................................................................ 1
14 ..... Shaft Assembly (Lower) ............................................................................. 1
15 ..... Pin .............................................................................................................. 1
16 b 1562496 Kit-Contact ...................................................................................................... 1
16 d 4038676 Kit-Contact ...................................................................................................... 1
17 ..... Contact Assembly (Horn) ........................................................................... 1
18 ..... Screw ......................................................................................................... 4
19 ..... Fastener ..................................................................................................... 1
20 ..... Connector ................................................................................................... 1
21 b 1562501 Kit-Pivot (Lower) ............................................................................................. 1
21 d 4038677 Kit Pivot (Lower) ............................................................................................. 1
22 ..... Bolt (Pivot) .................................................................................................. 2
23 ..... Bushing ...................................................................................................... 2
24 ..... Nut .............................................................................................................. 2
25 b 1562505 Kit-Gas Spring ................................................................................................ 1
25 d 4038678 Kit-Gas Spring ................................................................................................ 1
26 ..... Gas Spring ................................................................................................. 1
27 ..... Pin .............................................................................................................. 1
28 ..... Pin .............................................................................................................. 1

FOOTNOTES:
a → S/N F001V03846J c S/N F001V03847J ↔ S/N F001V04135K
b → S/N F001V04135K d S/N F001V04136K →

©2014 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STEERING CONTROL UNIT (FIGURE 7-6)

7-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

STEERING CONTROL UNIT


ITEM PART NO. DESCRIPTION QTY
2060863 Steering Control Unit ........................................................................................ 1
1 ..... Dust Seal ....................................................................................................... 1
2 ..... Housing ......................................................................................................... 1
3 ..... Relief Valve ................................................................................................... 1
4 ..... Bushing ......................................................................................................... 1
5 ..... Check Ball ..................................................................................................... 1
6 ..... Check Ball ..................................................................................................... 1
7 ..... Seat ................................................................................................................ 1
8 ..... O-Ring ........................................................................................................... 1
9 ..... Bearing Set ................................................................................................... 1
10 ..... Ring ............................................................................................................... 1
11 ..... Spool ............................................................................................................. 1
12 ..... Pin .................................................................................................................. 1
13 ..... Sleeve ............................................................................................................ 1
14 ..... Spring Set ..................................................................................................... 1
15 ..... Shaft .............................................................................................................. 1
16 ..... O-Ring ........................................................................................................... 3
17 ..... Plate ............................................................................................................... 1
18 ..... Gear Set ......................................................................................................... 1
19 ..... Gear Ring ...................................................................................................... 1
20 ..... Cover ............................................................................................................. 1
21 ..... Washer .......................................................................................................... 7
22 ..... Speical Screw ............................................................................................... 2
23 ..... Capscrew ...................................................................................................... 5
24 ..... Priority Valve Plug ........................................................................................ 1
25 ..... Diagnostic Plug (Supply Pressure) ............................................................ 1
26 ..... Cap ................................................................................................................. 1
27 ..... System Relief Valve ..................................................................................... 1
28 ..... O-Ring ....................................................................................................... 1
29 ..... Back-Up Ring ............................................................................................ 1
30 ..... O-Ring ....................................................................................................... 1
31 ..... Cartridge ................................................................................................... 1
32 ..... Seat ............................................................................................................ 1
33 ..... Spring ........................................................................................................ 1
34 ..... Plug ........................................................................................................... 1
35 ..... Anti Tamper Ring ..................................................................................... 1
36 ..... Snap Ring ................................................................................................. 1
37 1581858 Kit-Capscrew ..................................................................................................... 1
1579908 Kit-Seal (Steering Control Unit) (Includes Items 1, 8, 16, 21, 28-30, 34) ............ 1

©2014 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STEERING AXLE (FIGURE 7-7)

7-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
1 1524921 Steering Axle ..................................................................................................... 1
2 58903 Snap Ring .......................................................................................................... 8
3 1568271 Pin ...................................................................................................................... 4
4 300752 Spherical Washer .............................................................................................. 8
5 300751 Bushing ............................................................................................................. 4
6 39352 O-Ring ................................................................................................................ 2
7 300767 Spacer ................................................................................................................ 2
8 264973 Seal .................................................................................................................... 2
9 1502277 King Pin ............................................................................................................. 2
10 1524916 Spindle (LH) ....................................................................................................... 1
11 226986 Pin ...................................................................................................................... 2
12 13957 Grease Fitting .................................................................................................... 6
13 1375472 Tapered Roller Bearing .................................................................................... 2
14 1531171 Tapered Roller Bearing .................................................................................... 2
15 1536250 Washer ............................................................................................................... 2
16 249289 Nut ...................................................................................................................... 4
17 2021800 Cap ..................................................................................................................... 2
18 15245 Cotter Pin ........................................................................................................... 4
19 1525238 Hub ..................................................................................................................... 2
20 1502276 Wheel Stud .................................................................................................... 6
21 2021898 Seal .................................................................................................................... 2
22 300766 Sleeve ................................................................................................................ 2
23 a 1524923 Tie Rod ............................................................................................................... 2
23 b 4028349 Tie Rod ............................................................................................................... 2
24 98525 Oil Seal ............................................................................................................... 2
25 156195 Bearing Cone .................................................................................................... 4
25 156194 Bearing Cup ...................................................................................................... 4
26 2055917 Steering Cylinder (FFigure 7-8)...................................................................... 1
27 1524914 Spindle (RH) ...................................................................................................... 1
28 293686 Capscrew ........................................................................................................... 4
29 1517836 Wheel Nut .......................................................................................................... 12
30 1586013 Capscrew ........................................................................................................... 4
31 1388838 Rubber Mount ................................................................................................... 1
32 2060696 Rubber Mount ................................................................................................... 2
33 2021900 Cover .................................................................................................................. 2

FOOTNOTES:
a → 3/2011 b 4/2011 →

©2014 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STEERING CYLINDER (FIGURE 7-8)

ITEM PART NO. DESCRIPTION QTY


2055917 Steering Cylinder .............................................................................................. 1
1 1533741 End Cap ......................................................................................................... 2
2 163307 Rod Wiper ..................................................................................................... 2
3 1381099 Rod Seal ........................................................................................................ 2
4 14191 O-Ring ........................................................................................................... 2
5 1310391 Back-Up Ring ................................................................................................ 2
6 1310389 O-Ring ........................................................................................................... 2
7 2044370 Piston Seal .................................................................................................... 1
8 1530211 Tube Wldmt-Cylinder ................................................................................... 1
9 1533747 Cylinder Rod ................................................................................................. 1
1534252 Kit-Seal (Includes Items 2-7) .............................................................................. 1

7-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STEER TIRES AND WHEELS (FIGURE 7-9)

7-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

STEER TIRES AND WHEELS


KEY:
A: 5.00 R8 Pneumatic Radial
B: 5.00 x 8-10PR With Two Piece Wheel
C: 5.00 x 8 Solid Pneumatic Monarch
QTY
ITEM PART NO. DESCRIPTION A B C
1 1544236 Solid Pneumatic Tire ......................................................................... .. .. 2
1 1517834 Solid Pneumatic Tire (Alternate Part) ............................................ .. .. 2
1 1544233 Pneumatic Tire .................................................................................. .. 2 ..
1 1603496 Tire (Non-Marking) ............................................................................ 2 .. ..
1 1471833 Pneumatic Tire .................................................................................. 2 .. ..
1 1358176 Pneumatic Tire .............................................................................. 1 .. ..
1 1462614 Tubeless Bead Seal ...................................................................... 1 .. ..
1 1471921 Tubeless Bead Seal Valve ............................................................ 1 .. ..
2 2067049 Rim .................................................................................................... 2 .. 2
3 1336323 Lockring ....................................................................................... 1 .. 1
4 1336324 Wheel Side Ring .......................................................................... 1 .. 1
5 2067053 Rim (4.33 x 8) .................................................................................... 1 .. ..
6 2026224 Side Ring ....................................................................................... 1 .. ..
7 2026225 Lock Ring ...................................................................................... 1 .. ..
8 2021575 Wheel Stud ........................................................................................ .. 6 ..
9 2092534 Wheel Assy ....................................................................................... .. 2 ..
9 ..... Outer Wheel ................................................................................. .. 1 ..
10 ..... Inner Wheel .................................................................................. .. 1 ..
11 303119 Nut ..................................................................................................... .. 6 ..
12 292683 Lockwasher ...................................................................................... .. 6 ..
288638 Label (Warning) (Not Illustrated) ....................................................... .. 2 ..

©2014 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

7-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

8 BRAKE SYSTEM
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY ........................................................................................................................................ 8-14


BRAKE LINKAGE
DUAL PEDAL (→ S/N F001V03571H) ....................................................................................................... 8-6
DUAL PEDAL (S/N F001V03572H →) ....................................................................................................... 8-10
SINGLE PEDAL (→ S/N F001V03571H) ................................................................................................... 8-2
SINGLE PEDAL (S/N F001V03572H →) ................................................................................................... 8-4
MASTER CYLINDER ...................................................................................................................................... 8-12
PARK BRAKE
→ S/N F001V03571H ................................................................................................................................. 8-18
S/N F001V03572H → ................................................................................................................................. 8-20

©2014 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

BRAKE LINKAGE (FIGURE 8-1)


SINGLE PEDAL (→ S/N F001V03571H)

8-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

BRAKE LINKAGE
SINGLE PEDAL (→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


1 302398 Locknut .............................................................................................................. 2
2 b 1531567 Bracket (Inching Sensor) .................................................................................... 1
2 c 1688503 Mount (Inching Sensor) .................................................................................... 1
2 ab 1704902 Capscrew ........................................................................................................... 1
2 ac 292668 Nut ...................................................................................................................... 1
3 1553897 Capscrew ........................................................................................................... 2
4 1547849 Sensor (Brake Position) ...................................................................................... 1
5 1583611 Capscrew ........................................................................................................... 2
6 1500912 Clip ..................................................................................................................... 1
7 1564526 Clip (Key Hole) .................................................................................................... 1
8 1570290 Bracket Wldmt .................................................................................................... 1
9 1529366 Capscrew ........................................................................................................... 1
10 1307884
1514429 Nut ...................................................................................................................... 1
11 1527879 Capscrew ........................................................................................................... 2
12 1510126 Screw (Button Head) ........................................................................................ 1
13 2021353 Holder ................................................................................................................ 1
14 2314223 Reservoir ........................................................................................................... 1
14 2021341 Cap ................................................................................................................. 1
14 2021343 Packing .......................................................................................................... 1
15 1527879 Capscrew ........................................................................................................... 4
16 1585575 Bushing ............................................................................................................. 2
17 1568075 Spring (RH) ........................................................................................................ 1
18 1543698 Clamp (Swivel) .................................................................................................. 1
19 1543842 Clamp ................................................................................................................. 1
20 1502003 Hose Clamp ....................................................................................................... 2
21 1586627 Capscrew ........................................................................................................... 2
22 1531569 Hose (Brake Feed) ............................................................................................ 1
23 1556475 Bumper .............................................................................................................. 1
24 239503 Nut ...................................................................................................................... 1
25 1534871 Bolt ..................................................................................................................... 1
26 2064554 Loctite ................................................................................................................. AR
27 b 1581190 Pedal ................................................................................................................... 1
27 c 1707007 Brake Pedal ....................................................................................................... 1
28 1375391 Pin (Rod End) .................................................................................................... 1
29 1351689 Locking Cotter Pin ............................................................................................ 1
30 1530243 Insert .................................................................................................................. 2
31 1544153 Locknut .............................................................................................................. 2
32 1570298 Rubber Pad ........................................................................................................ 1
33 1527881 Capscrew ........................................................................................................... 2
34 1536724 Master Cylinder (FFigure 8-5)......................................................................... 1
35 1590033 Transducer (Brake Pressure) .......................................................................... 1
36 2059937 Hose Assy (Brake) ............................................................................................ 1
37 1594950
4053949 Plate ................................................................................................................... 1

FOOTNOTES:
a Not Illustrated c 5/2010 →
b → 5/2010

©2014 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

BRAKE LINKAGE (FIGURE 8-2)


SINGLE PEDAL (S/N F001V03572H →)

8-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

BRAKE LINKAGE
SINGLE PEDAL (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


1 2314223 Reservoir ........................................................................................................... 1
1 2021341 Cap ................................................................................................................. 1
1 2077604 Tank ............................................................................................................... 1
1 2021343 Packing .......................................................................................................... 1
2 1510126 Screw (Button Head) ........................................................................................ 2
3 1307884
1514429 Nut ...................................................................................................................... 2
4 1699992 Mount ................................................................................................................. 1
5 2021353 Holder ................................................................................................................ 1
6 1502003 Hose Clamp ....................................................................................................... 2
7 1531569 Hose ................................................................................................................... 1
8 1543698 Clamp (Swivel) .................................................................................................. 1
9 1543842 Clamp ................................................................................................................. 1
10 2059937 Hose Assy ......................................................................................................... 1
11 1536724 Master Cylinder ................................................................................................. 1
12 1544153 Locknut .............................................................................................................. 2
13 1527881 Capscrew ........................................................................................................... 2
14 325897 Clamp ................................................................................................................. 1
15 1527879 Capscrew ........................................................................................................... 2
16 1688503 Mount ................................................................................................................. 1
17 1683486 Sensor (Brake Position) ................................................................................... 1
18 1701768 Screw ................................................................................................................. 2
19 302398 Locknut .............................................................................................................. 2
20 1529366 Capscrew ........................................................................................................... 1
21 1556475 Bumper .............................................................................................................. 1
22 239503 Nut ...................................................................................................................... 1
23 1534871 Bolt ..................................................................................................................... 1
24 1585575 Bushing ............................................................................................................. 2
25 1704902 Capscrew ........................................................................................................... 1
26 292668 Nut ...................................................................................................................... 2
27 1375391 Pin (Rod End) .................................................................................................... 1
28 1351689 Locking Cotter Pin ............................................................................................ 1
29 1707008 Brake Pedal ........................................................................................................ 1
30 1570298 Rubber Pad ........................................................................................................ 1
31 1568075 Spring (RH) ........................................................................................................ 1
32 1594950
4053949 Plate ................................................................................................................... 1
33 1590033 Transducer (Brake Pressure) .......................................................................... 1
a 2111171 Wire Harness (Jumper) (Brake Position Sensor/Cowl Harness) ........................ 1
2064554 Loctite ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

BRAKE LINKAGE (FIGURE 8-3)


DUAL PEDAL (→ S/N F001V03571H)

8-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

BRAKE LINKAGE
DUAL PEDAL (→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


1 302398 Locknut ............................................................................................................... 2
2 a 1531567 Bracket (Inching Sensor) .................................................................................... 1
2 b 1688503 Mount (Inching Sensor) ...................................................................................... 1
2 b 1704901 Capscrew ............................................................................................................ 1
2 b 292668 Nut ...................................................................................................................... 1
3 1553897 Capscrew ............................................................................................................ 2
4 1547849 Sensor (Brake Position) ...................................................................................... 1
5 1586627 Capscrew ............................................................................................................ 2
6 1500912 Clip (Connector) .................................................................................................. 1
7 1583611 Capscrew ............................................................................................................ 2
8 1564526 Clip (Key Hole) (Key-Hole) ................................................................................. 1
9 1570290 Bracket Wldmt .................................................................................................... 1
10 1556475 Bumper ............................................................................................................... 1
11 2064554 Loctite ................................................................................................................. AR
12 1529366 Capscrew ............................................................................................................ 1
13 1307884
1514429 Nut ...................................................................................................................... 1
14 1527879 Capscrew ............................................................................................................ 2
15 1510126 Screw (Button Head) .......................................................................................... 1
16 2021353 Holder ................................................................................................................. 1
17 2314223 Reservoir ............................................................................................................ 1
17 2021341 Cap ................................................................................................................. 1
17 2021343 Packing ........................................................................................................... 1
18 1543698 Clamp (Swivel) .................................................................................................... 1
19 1543842 Clamp ................................................................................................................. 1
20 1534871 Bolt (Upstop) ....................................................................................................... 1
21 1568253 Crank .................................................................................................................. 1
22 1502003 Hose Clamp ........................................................................................................ 2
23 206 Woodruff Key ...................................................................................................... 1
24 12929 Snap Ring ........................................................................................................... 1
25 1527879 Capscrew ............................................................................................................ 4
26 1585575 Bushing ............................................................................................................... 2
27 1568076 Spring (RH) ......................................................................................................... 1
28 1568077 Spring (LH) ......................................................................................................... 1
29 244540 Bushing ............................................................................................................... 2
30 1531569 Hose (Brake Feed) ............................................................................................. 1
31 239503 Nut ...................................................................................................................... 1
32 1568256 Brake Pedal (RH) ................................................................................................ 1
33 1570300 Pad ..................................................................................................................... 2
34 a 1568245 Brake Pedal (LH) ................................................................................................ 1
34 b 1701771 Inching Pedal (Left Hand) ................................................................................... 1
35 1375391 Pin (Rod End) ..................................................................................................... 1
36 1351689 Locking Cotter Pin .............................................................................................. 1
37 1530243 Insert ................................................................................................................... 2
38 1544153 Locknut ............................................................................................................... 2
39 1527881 Capscrew ............................................................................................................ 2
40 1536724 Master Cylinder (FFigure 8-5)........................................................................... 1
41 1590033 Transducer (Brake Pressure) ............................................................................. 1
42 2059937 Hose Assy (Brake) .............................................................................................. 1
43 1594950 Plate .................................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

BRAKE LINKAGE
DUAL PEDAL (→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


4053949

FOOTNOTES:
a → 5/2010 b 5/2010 →

8-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

BRAKE LINKAGE (FIGURE 8-4)


DUAL PEDAL (S/N F001V03572H →)

8-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

BRAKE LINKAGE
DUAL PEDAL (S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


1 2314223 Reservoir ........................................................................................................... 1
1 2021341 Cap ................................................................................................................. 1
1 2077604 Tank ............................................................................................................... 1
1 2021343 Packing .......................................................................................................... 1
2 1510126 Screw (Button Head) ........................................................................................ 2
3 1307884
1514429 Nut ...................................................................................................................... 2
4 1699992 Mount ................................................................................................................. 1
5 2021353 Holder ................................................................................................................ 1
6 1502003 Hose Clamp ....................................................................................................... 2
7 1531569 Hose ................................................................................................................... 1
8 1543698 Clamp (Swivel) .................................................................................................. 1
9 1543842 Clamp ................................................................................................................. 1
10 2059937 Hose Assy ......................................................................................................... 1
11 1536724 Master Cylinder ................................................................................................. 1
12 1544153 Locknut .............................................................................................................. 2
13 1527881 Capscrew ........................................................................................................... 2
14 325897 Clamp ................................................................................................................. 1
15 1527879 Capscrew ........................................................................................................... 2
16 1688503 Mount ................................................................................................................. 1
17 1683486 Sensor (Brake Position) ................................................................................... 1
18 1701768 Screw ................................................................................................................. 2
19 302398 Locknut .............................................................................................................. 2
20 1529366 Capscrew ........................................................................................................... 1
21 1556475 Bumper .............................................................................................................. 1
22 239503 Nut ...................................................................................................................... 1
23 1534871 Bolt ..................................................................................................................... 1
24 1585575 Bushing ............................................................................................................. 2
25 1704901 Capscrew ............................................................................................................ 1
26 292668 Nut ...................................................................................................................... 2
27 1375391 Pin (Rod End) .................................................................................................... 1
28 1351689 Locking Cotter Pin ............................................................................................ 1
29 244540 Bushing ............................................................................................................... 2
30 1701771 Inching Pedal (Left Hand) ................................................................................... 1
31 1568253 Crank .................................................................................................................. 1
32 1568077 Spring (LH) ......................................................................................................... 1
33 1568076 Spring (RH) ......................................................................................................... 1
34 206 Woodruff Key ...................................................................................................... 1
35 12929 Snap Ring ........................................................................................................... 1
36 1568256 Brake Pedal (RH) ................................................................................................ 1
37 1570300 Pad ..................................................................................................................... 1
38 1594950
4053949 Plate ................................................................................................................... 1
39 1590033 Transducer (Brake Pressure) .......................................................................... 1
a 2111171 Wire Harness (Jumper) (Position Sensor/Cowl Harness) ................................... 1
2064554 Loctite ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2014 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MASTER CYLINDER (FIGURE 8-5)

ITEM PART NO. DESCRIPTION QTY


1536724 Master Cylinder ................................................................................................. 1
1 2041520 Yoke ............................................................................................................... 1
2 1566142 Nut ................................................................................................................. 1
3 1566141 Push Rod ....................................................................................................... 1
4 ..... Boot ............................................................................................................... 1
5 ..... Snap Ring ...................................................................................................... 1
6 ..... Housing ......................................................................................................... 1
7 1566144 Gasket ........................................................................................................... 1
8 1566143 Fitting ............................................................................................................ 1
9 ..... Seal ................................................................................................................ 1
10 ..... Piston ............................................................................................................ 1
11 ..... Spacer ........................................................................................................... 1
12 ..... Piston Cup .................................................................................................... 1
13 ..... Retainer ......................................................................................................... 1
14 ..... Spring ............................................................................................................ 1
15 ..... Check Valve .................................................................................................. 1
16 ..... Valve Seat ..................................................................................................... 1
1566131 Kit-Repair Master Cylinder (Includes Items 9-15) ............................................... 1

8-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

BRAKE ASSEMBLY (FIGURE 8-6)

8-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

BRAKE ASSEMBLY
KEY:
A: Left Hand
B: Right Hand
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1552768 Brake Assembly (LH) (With Cable) ......................................................... 1 ..
1552769 Brake Assembly (RH) (With Cable) ......................................................... .. 1
1593917 Brake Assembly (LH) (Without Cable) ............................................... 1 ..
1593918 Brake Assembly (RH) (Without Cable) ............................................... .. 1
1 2026773 Backplate ......................................................................................... .. 1
1 2026774 Backplate ......................................................................................... 1 ..
2 ..... Brake Shoe ....................................................................................... 2 2
3 2026776 Bolt ................................................................................................... 2 2
4 ..... Adjuster Assembly .......................................................................... .. 1
4 ..... Adjuster Assembly .......................................................................... 1 ..
5 ..... Spring (Adjuster) ............................................................................. 1 1
6 2026777 Lever (RH) ......................................................................................... .. 1
6 2026778 Lever (LH) ......................................................................................... 1 ..
7 ..... Pin ..................................................................................................... 1 1
8 2026780 Strut .................................................................................................. 1 1
9 2026781 Retaining Ring ................................................................................. 2 2
10 2026782 Spring ............................................................................................... 2 2
11 ..... Spring (Shoe Hold Down) ............................................................... 2 2
12 ..... Washer ............................................................................................. 2 2
13 ..... Washer (Lower) ............................................................................... 1 1
14 ..... Pin ..................................................................................................... 2 2
15 1593919 Wear Plate ........................................................................................ 1 1
16 1367855 Plug ................................................................................................... 1 1
17 ..... Lever ................................................................................................. .. 1
17 ..... Lever ................................................................................................. 1 ..
18 ..... Stop (Lever) ..................................................................................... 1 1
19 ..... Spring ............................................................................................... 1 1
20 2026783 Spring ............................................................................................... 1 1
21 2026775 Wheel Cylinder ................................................................................ 1 1
22 2045884 Piston Rod ................................................................................... 2 2
23 ..... Piston ........................................................................................... 2 2
24 ..... Cup ............................................................................................... 2 2
25 ..... Spring ........................................................................................... 1 1
26 ..... Boot .............................................................................................. 2 2
27 1367871 Cup ............................................................................................... 1 1
28 1367870 Bleeder Screw ............................................................................. 1 1
29 1552770 Parking Brake Cable (LH) .................................................................... 1 ..
29 1552771 Parking Brake Cable (RH) ................................................................... .. 1
2026787 Kit-Brake Shoe (Includes Items 2, 7, 9) ..................................................... 1 1
2026784 Kit-Adjuster (LH) (Includes Items 4-5, 17-19) ......................................... 1 ..
2026785 Kit-Adjuster (RH) (Includes Items 4-5, 17-19) ........................................ .. 1
2026786 Kit-Hold Down (Includes Items 11-14) .................................................... 1 1
1367876 Kit-Repair Wheel Cylinder (Includes Items 23-26) ................................ 1 1

©2014 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

BRAKE ASSEMBLY
KEY:
A: Left Hand
B: Right Hand
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
2040957 Kit-Repair Wheel Cylinder (Includes Items 24, 26) ................................ 1 1

8-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

PARK BRAKE (FIGURE 8-7)


(→ S/N F001V03571H)

8-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

PARK BRAKE
(→ S/N F001V03571H)

ITEM PART NO. DESCRIPTION QTY


1544466 Parking Brake Assembly ..................................................................................... 1
1 1528799 Parking Brake Lever ....................................................................................... 1
1 1583915 Grip ............................................................................................................ 1
2 1547849 Sensor (Brake Position) ................................................................................. 1
2 1493466 Connector ................................................................................................... 1
2 1330415 Connector ................................................................................................... 2
2 1330437 Terminal (Pin) ............................................................................................. 3
3 1500912 Clip ................................................................................................................. 1
4 1530286 Clip ................................................................................................................. 1
5 296378 Washer ........................................................................................................... 2
6 1553897 Capscrew ....................................................................................................... 2
7 1529366 Capscrew ............................................................................................................ 4
7 1529366 Capscrew (Alternate Part) .................................................................................. 4
8 1551377 Clamp ................................................................................................................. 1
9 1527880 Capscrew ............................................................................................................ 1
10 1544153 Locknut ............................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

PARK BRAKE (FIGURE 8-8)


(S/N F001V03572H →)

8-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

PARK BRAKE
(S/N F001V03572H →)

ITEM PART NO. DESCRIPTION QTY


1 b 1702933 Parking Brake Assembly ..................................................................................... 1
1 c 4039373 Parking Brake Assembly .................................................................................. 1
2 b 1528799 Parking Brake Lever ....................................................................................... 1
2 1583915 Grip ............................................................................................................ 1
2 c 4039366 Parking Brake Lever ..................................................................................... 1
3 1683486 Sensor (Brake Position) ............................................................................... 1
4 296378 Washer .......................................................................................................... 2
5 1701768 Screw ............................................................................................................. 2
6 b 1529366 Capscrew ........................................................................................................... 4
6 c 4011940 Capscrew ........................................................................................................... 4
a 2111171 Wire Harness (Jumper) (Parking Brake Sensor/Cowl Harness) ......................... 1

FOOTNOTES:
a Not Illustrated c S/N F001V04065K →
b → S/N F001V04063K

©2014 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

8-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

9 HYDRAULIC SYSTEM
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY SECTION, ONE AND TWO


MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (4/2014 →) ........................................... 9-48
AUXILIARY SECTIONS, ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N F001V02621E) ........................ 9-44
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F001V02564E ↔ 4/2014) ............ 9-46
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (→ S/N F001V02519E) ............................. 9-52
MANUAL CONTROL - THREE AND FOUR FUNCTION (→ 4/2014) ........................................................ 9-34
MANUAL CONTROL - THREE AND FOUR FUNCTION (4/2014 →) ........................................................ 9-36
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 9-30
GEAR PUMP ASSEMBLY
CHAIN DRIVE OPTION .............................................................................................................................. 9-12
GEAR DRIVE OPTION ............................................................................................................................... 9-10
HAND LEVERS
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 9-24
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 9-26
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 9-20
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 9-22
HYDRAULIC CONTROL VALVE
ELECTRO HYDRAULIC POPPET VALVE - HOIST AND LOWER ............................................................ 9-62
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (S/N F001V02519E ↔ 7/2009) ................. 9-56
ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (7/2009 →) ................................................ 9-58
ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................ 9-66
ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION ................................................. 9-68
ELECTRONIC VALVE OUTLET SECTION - THREE AND FOUR FUNCTION (→ 7/2009) ...................... 9-70
ELECTRONIC VALVE OUTLET SECTION (7/2009 →) ............................................................................ 9-72
ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................ 9-64
HYDRAULIC FILTER
→ S/N F001V03498G ................................................................................................................................ 9-13
S/N F001V03499G → ................................................................................................................................ 9-14
HYDRAULIC SUPPLY AND RETURN
WITH ALUMINUM TRANSMISSION - WITH GEAR DRIVE ....................................................................... 9-6
WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ...................................................................... 9-8
WITH IRON TRANSMISSION ..................................................................................................................... 9-4
MANUAL VALVE ANTI STALL GROUP
4/2014 → .................................................................................................................................................... 9-32
MAST INSTALLATION .................................................................................................................................... 9-74
OUTLET SECTION
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 9-50
TILT CYLINDERS
LEFT HAND ................................................................................................................................................ 9-78
RIGHT HAND .............................................................................................................................................. 9-76
TILT/HOIST AND AUXILIARY HOSES ........................................................................................................... 9-16
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N F001V02519E) ................ 9-54
ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION .............................................. 9-60
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N F001V02621E) ........................ 9-38
©2014 HYSTER COMPANY See Service Manual 9-1
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F001V02622E ↔ 4/2014) ............ 9-40
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (4/2014 →) ........................................... 9-42

9-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-1)


WITH IRON TRANSMISSION

9-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


WITH IRON TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


1 b 2067452 Hose (Three Function) ........................................................................................ 1
1 e 2104982 Hose (Three Function) ........................................................................................ 1
1 b 2067453 Hose (Four Function) .......................................................................................... 1
1 e 2104983 Hose (Four Function) .......................................................................................... 1
2 369804 Clamp ................................................................................................................. 6
2 369804 Clamp (Alternate Part) ........................................................................................ 4
3 1544975 Hydraulic Filter (FFigure 9-6)............................................................................. 1
3 c 132861 Capscrew ....................................................................................................... 4
3 c 1639704 Seal ................................................................................................................ 4
3 c 1637158 Retainer .......................................................................................................... 4
3 c 1624189 Retainer .......................................................................................................... 4
4 1382472
1502543 Nut (Flange) ........................................................................................................ 4
5 2060808 Dipstick ............................................................................................................... 1
6 222510 Fitting .................................................................................................................. 1
7 1502007 Hose Clamp ........................................................................................................ 1
8 1502123 Hose ................................................................................................................... 1
9 1582160 Adapter (Breather) .............................................................................................. 1
10 1582161 Breather .............................................................................................................. 1
10 16486 O-Ring ............................................................................................................ 1
11 1510116 Capscrew ............................................................................................................ 2
12 1393879 Nut ...................................................................................................................... 2
13 1624904 Strainer ............................................................................................................... 1
13 16984 O-Ring ............................................................................................................ 1
14 2061778 Hose ................................................................................................................... 1
15 a 2068947 Tube Assy (Suction) ........................................................................................... 1
15 d 2095146 Tube Assy (Suction) ........................................................................................... 1
16 1527879 Capscrew ............................................................................................................ 3
17 2069005 Hose (Pump Suction) .......................................................................................... 1
18 ..... Gear Pump (FFigure 9-5).................................................................................. 1
19 1564515 Capscrew ............................................................................................................ 2
20 1516205 Fitting .................................................................................................................. 1
21 1568199 Adapter (Suction) ................................................................................................ 1
21 16487 O-Ring ............................................................................................................ 1
22 2070114 Hose Assy ........................................................................................................... 1
23 1487069 Fitting .................................................................................................................. 1
24 ..... Hydraulic Control Valve (FFigure 9-24)............................................................. 1
25 127045 Clamp (Hose) (Alternate Part) ............................................................................ 1
26 2306118 Clamp (Alternate Part) ........................................................................................ 1
27 1528481 Plug (With O-Ring for Drain) ............................................................................... 1
264159 Adhesive ............................................................................................................. AR

FOOTNOTES:
a → S/N F001V02229E d S/N F001V02230E →
b → S/N F001V03029F e S/N F001V03030F →
c → S/N F001V03498G

©2014 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-2)


WITH ALUMINUM TRANSMISSION — WITH GEAR DRIVE

9-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


WITH ALUMINUM TRANSMISSION – WITH GEAR DRIVE

ITEM PART NO. DESCRIPTION QTY


1 2111325 Hose ................................................................................................................... 1
1 2111326 Hose ................................................................................................................... 1
2 369804 Clamp ................................................................................................................. 6
2 369804 Clamp (Alternate Part) ...................................................................................... 4
3 4000256 Hydraulic Filter Assembly (FFigure 9-7)............................................................ 1
4 1382472
1502543 Nut (Flange) ....................................................................................................... 4
5 2060808 Dipstick .............................................................................................................. 1
6 222510 Fitting ................................................................................................................. 1
6 16484 O-Ring ........................................................................................................... 1
7 1502007 Hose Clamp ....................................................................................................... 1
8 1502123 Hose ................................................................................................................... 1
9 1582160 Adapter (Breather) ............................................................................................ 1
10 1582161 Breather ............................................................................................................. 1
10 16486 O-Ring ........................................................................................................... 1
11 1510116 Capscrew ........................................................................................................... 2
12 1393879 Nut ...................................................................................................................... 2
13 1624904 Strainer .............................................................................................................. 1
13 16984 O-Ring ........................................................................................................... 1
14 2061778 Hose ................................................................................................................... 1
15 2109937 Tube .................................................................................................................... 1
16 4015887 Clamp ................................................................................................................. 2
17 292513 Capscrew ........................................................................................................... 2
18 296420 Washer ............................................................................................................... 2
19 2109982 Hose ................................................................................................................... 1
20 1568199 Adapter (Suction) .............................................................................................. 1
20 16487 O-Ring ........................................................................................................... 1
21 1564515 Capscrew ........................................................................................................... 2
22 ..... Gear Pump (FFigure 9-4)................................................................................. 1
23 1516205 Fitting .................................................................................................................. 1
24 2110268 Hose Assy ........................................................................................................... 1
25 1487069 Fitting ................................................................................................................. 1
26 ..... Hydraulic Control Valve ................................................................................... 1
27 127045 Clamp (Hose) (Alternate Part) .......................................................................... 1
28 2306118 Clamp (Alternate Part) ...................................................................................... 1
29 1528481 Plug (With O-Ring for Drain) ............................................................................ 1
264159 Adhesive ............................................................................................................ AR

©2014 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-3)


WITH ALUMINUM TRANSMISSION — WITH CHAIN DRIVE

9-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


WITH ALUMINUM TRANSMISSION – WITH CHAIN DRIVE

ITEM PART NO. DESCRIPTION QTY


1 2111325 Hose ................................................................................................................... 1
1 2111326 Hose ................................................................................................................... 1
2 369804 Clamp ................................................................................................................. 6
2 369804 Clamp (Alternate Part) ...................................................................................... 4
3 ..... Hydraulic Filter (FFigure 9-7).......................................................................... 1
4 1382472
1502543 Nut (Flange) ....................................................................................................... 4
5 2060808 Dipstick .............................................................................................................. 1
5 1581682 Plug ................................................................................................................ 1
6 222510 Fitting ................................................................................................................. 1
6 16484 O-Ring ........................................................................................................... 1
7 1502007 Hose Clamp ....................................................................................................... 1
8 1502123 Hose ................................................................................................................... 1
8 127918 Hose (Optional) ................................................................................................... 1
9 1582160 Adapter (Breather) ............................................................................................ 1
10 1582161 Breather ............................................................................................................. 1
10 16486 O-Ring ........................................................................................................... 1
11 1510116 Capscrew ........................................................................................................... 2
12 1393879 Nut ...................................................................................................................... 2
13 1624904 Strainer .............................................................................................................. 1
13 16984 O-Ring ........................................................................................................... 1
14 4605974 Hose ................................................................................................................... 1
15 4026661 Tube Assy .......................................................................................................... 1
16 296420 Washer ............................................................................................................... 2
17 292513 Capscrew ........................................................................................................... 2
18 4605946 Hose ................................................................................................................... 1
19 1568199 Adapter (Suction) .............................................................................................. 1
20 1486749 Fitting ................................................................................................................. 1
20 a 4028685 Adapter .............................................................................................................. 1
21 ..... Gear Pump (FFigure 9-5)................................................................................. 1
22 1564515 Capscrew ........................................................................................................... 2
23 4612084 Hose Assy ........................................................................................................... 1
23 a 4611860 Hose Assy ......................................................................................................... 1
24 1486751 Fitting .................................................................................................................. 1
24 a 4028686 Adapter .............................................................................................................. 1
25 ..... Hydraulic Control Valve ................................................................................... 1
26 127045 Clamp (Hose) (Alternate Part) .......................................................................... 1
27 2306118 Clamp (Alternate Part) ...................................................................................... 1
28 1528481 Plug (With O-Ring for Drain) ............................................................................ 1

FOOTNOTES:
a With Quick-lok Option

©2014 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

GEAR PUMP ASSEMBLY (FIGURE 9-4)


GEAR DRIVE OPTION

9-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

GEAR PUMP ASSEMBLY


GEAR DRIVE OPTION
KEY:
A: Mazda
B: Yanmar
QTY
ITEM PART NO. DESCRIPTION A B
2104430 Gear Pump ................................................................................................. 1 ..
2104432 Gear Pump ................................................................................................. .. 1
1 ..... Snap Ring .............................................................................................. 1 1
2 ..... Oil Seal .................................................................................................. 1 1
3 2081832 Flange .................................................................................................... 1 1
4 ..... Back-Up Seal ......................................................................................... 2 2
5 ..... Plate Seal .............................................................................................. 2 2
6 1700084 Side Plate .............................................................................................. 2 2
7 1578672 Dowel ..................................................................................................... 4 4
8 1581537 Gear Set ................................................................................................ 1 ..
8 1581534 Gear Set ................................................................................................ .. 1
8 ..... Drive Gear ......................................................................................... 1 1
8 ..... Driven Gear ....................................................................................... 1 1
9 ..... Gear Plate .............................................................................................. 1 1
10 4600549 Cover ..................................................................................................... 1 1
11 1578671 Screw ..................................................................................................... 4 ..
11 1578693 Screw ..................................................................................................... .. 4
1465140 Kit-Seal (Includes Items 1-2, 4-5) ............................................................... 1 1

©2014 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

GEAR PUMP ASSEMBLY (FIGURE 9-5)


CHAIN DRIVE OPTION

KEY:
A: Mazda
B: Yanmar
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
2067800 Gear Pump ................................................................................................ 1 ..
2067802 Gear Pump ................................................................................................. .. 1
1 ..... Snap Ring ............................................................................................. 1 1
2 ..... Oil Seal .................................................................................................. 1 1
3 1581536 Flange ................................................................................................... 1 1
4 ..... Seal Plate and Back-Up Ring .............................................................. 2 2
5 1578673 Side Plate .............................................................................................. 2 2
6 1581537 Gear Set ................................................................................................ 1 ..
6 1581534 Gear Set ................................................................................................ .. 1
7 ..... Gear Plate ............................................................................................. 1 1
8 1581535 Cover ..................................................................................................... 1 1
9 1578671 Screw .................................................................................................... 4 ..
9 1578693 Screw ..................................................................................................... .. 4
1578672 Dowel (Not Illustrated) ......................................................................... 4 4
1465140 Kit-Seal (Includes Items 1-2, 4) ............................................................. 1 1

9-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC FILTER (FIGURE 9-6)


(→ S/N F001V03498G)

ITEM PART NO. DESCRIPTION QTY


1544975 Hydraulic Filter .................................................................................................... 1
1 1705820
1708700 Cap ................................................................................................................. 1
1 1570338 Lid Assembly .............................................................................................. 1
1 1705548 O-Ring ........................................................................................................ 1
1 1570339 Lid .......................................................................................................... 1
2 1570340 Spring .................................................................................................... 1
3 1570342 Filter Head Assembly ..................................................................................... 1
3 1570343 Filter Head .................................................................................................. 1
4 16481 O-Ring ............................................................................................................ 2
4 1705548 O-Ring ............................................................................................................ 1
4 209457 Quad Ring ...................................................................................................... 1
5 14191 O-Ring ............................................................................................................ 1
5 16481 O-Ring ............................................................................................................ 1
6 1570347 Filter Can .................................................................................................... 1
6 1570348 Ring ............................................................................................................ 1
6 1570346 Filter Can Assembly ....................................................................................... 1
7 2070611 Hydraulic Filter Assembly ............................................................................... 1
7 1705548 O-Ring ............................................................................................................ 1
8 1568182 Fitting (Dipstick Assembly) ............................................................................. 1
8 1570352 Plug ............................................................................................................ 1
1705720 Kit-Filter Element (Includes Items 5) .............................................................. 1
1570337 Kit-Seal (Includes Items 4) ............................................................................. 1
1705723 Kit-Seal (Includes Items 4-5) .......................................................................... 1

©2014 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC FILTER (FIGURE 9-7)


(S/N F001V03499G →)

9-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC FILTER
(S/N F001V03499G →)

ITEM PART NO. DESCRIPTION QTY


4000256 Hydraulic Filter Assembly ................................................................................... 1
1 1705820
1708700 Cap Assembly ................................................................................................ 1
2 1570339 Lid .............................................................................................................. 1
3 ..... Sealing Ring ................................................................................................... 1
4 1570340 Spring ......................................................................................................... 1
5 4003067 Dipstick Holder ............................................................................................... 1
5 ..... O-ring ......................................................................................................... 1
6 4000257 Hydraulic Filter Head Assembly ..................................................................... 1
7 14591 Plug ............................................................................................................ 2
7 16481 O-Ring ................................................................................................... 1
8 ..... Quad Ring (Tank Sealing) .............................................................................. 1
9 ..... O-Ring (Element) ........................................................................................... 1
10 4000258 Hydraulic Filter (Bowl Assembly) .................................................................... 1
11 ..... Filter ........................................................................................................... 1
12 1570347 Filter Can (Bowl) ........................................................................................ 1
13 2068337 Pressure Switch .................................................................................................. 1
1708596 Kit-Seal (Includes Items 3, 5, 8-9) ...................................................................... 1
1707194 Kit-Filter Element (Includes Items 9, 11) ............................................................. 1

©2014 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TILT/HOIST AND AUXILIARY HOSES (FIGURE 9-8)

9-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TILT/HOIST AND AUXILIARY HOSES


KEY:
A: Three Function
B: Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 2066045 Tube Assy (Supply) (Electronic Valve) ....................................................... 1 1
1 b 2066045 Tube Assy (Supply) (Manual) ..................................................................... 1 1
1 f 2095229 Tube Assy (Supply) (Manual) .................................................................. 1 1
2 1487061 Fitting (Electronic Valve) ......................................................................... 3 4
2 1527816 O-Ring ................................................................................................... 1 1
2 16484 O-Ring ................................................................................................... 1 1
2 b 1487061 Fitting (Manual Valve) .............................................................................. 1 1
2 1527816 O-Ring ................................................................................................... 1 1
2 16484 O-Ring ................................................................................................... 1 1
2 f 1516201 Fitting (Manual Valve) .............................................................................. 1 1
2 265731 O-Ring ................................................................................................... 1 1
2 16484 O-Ring ................................................................................................... 1 1
3 1522425 Fitting ........................................................................................................ 1 1
4 1488464 Fitting ........................................................................................................ 1 1
5 1487058 Fitting ........................................................................................................ 3 3
6 2075277 Hose Assy ................................................................................................. 1 1
7 2066041 Hose Assy ................................................................................................. 1 1
8 a 2096220 Hose Assy .................................................................................................. 1 1
8 c 2066043 Hose Assy .................................................................................................. 1 1
8 e 2079933 Hose Assy ................................................................................................. 1 1
9 a 2066783 Hose Assy .................................................................................................. 1 1
9 d 4604593 Hose Assy ................................................................................................. 1 1
10 1480237 Nut ............................................................................................................. 2 2
11 1586627 Capscrew .................................................................................................. 2 2
12 1359620 Clamp ........................................................................................................ 2 2
13 1486742 Fitting ........................................................................................................ 1 1
14 2073495 Hose Assy ................................................................................................. 1 1
15 2065051 Hose Assy ................................................................................................. 1 1
16 1531558 Insert ......................................................................................................... 2 2
17 1360386 Clamp (Double Hose) ............................................................................... 1 1
18 293796 Capscrew .................................................................................................. 2 2
19 1477996 Hose Clamp .............................................................................................. 1 1
20 1481229 Clamp ........................................................................................................ 1 1
20 1617657 Clamp (Alternate Part) ............................................................................. 1 1
21 2073496 Hose Assy .................................................................................................. .. 1
22 2065052 Hose Assy .................................................................................................. .. 1
23 ..... Tilt Cylinder (RH) (FFigure 9-36)............................................................ 1 1
23 ..... Tilt Cylinder (LH) (FFigure 9-37)............................................................ 1 1
24 1487069 Fitting (Main Mast) ................................................................................... 1 1
25 2075235 Hose Assy (Main Mast to Lowering Control Valve) .............................. 1 1
26 2061646 Fitting (Diagnostic) (Main Mast) .............................................................. 1 1
27 e 1486737 Fitting ........................................................................................................ 1 1

©2014 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a → 9/2009 d 10/2009 →
b → S/N F001V02620E e 10/2013 →
c 10/2009 ↔ 10/2013 f S/N F001V02621E →

9-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HAND LEVERS (FIGURE 9-9)


THREE FUNCTION — WITHOUT DETENTED LEVERS

9-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 a 1578453 Bracket ................................................................................................................ 1
1 b 1656383 Bracket ................................................................................................................ 1
1 d 1665746 Bracket ................................................................................................................ 1
2 1527879 Capscrew ............................................................................................................ 3
3 1583611 Capscrew ............................................................................................................ 2
4 b 1528327 Shaft ................................................................................................................... 1
4 d 1670292 Shaft ................................................................................................................... 1
5 1564747 Bushing ............................................................................................................... 6
6 b 2083701 Lever (Lift) ........................................................................................................... 1
6 d 2099393 Lever (Lift) ........................................................................................................... 1
7 b 2083702 Lever (Tilt) ........................................................................................................... 1
7 d 2099394 Lever (Tilt) ........................................................................................................... 1
8 b 2083703 Lever (Auxiliary One) .......................................................................................... 1
8 d 2099395 Lever (Auxiliary One) .......................................................................................... 1
9 1517395
4038182 Knob ................................................................................................................... 3
10 a 1517394 Link ..................................................................................................................... 3
10 b 1643709 Link ..................................................................................................................... 3
10 d 1662420 Link ..................................................................................................................... 3
11 309109 Pin ....................................................................................................................... 6
12 1517361 Locking Ring Cotter Pin ...................................................................................... 6
13 1586627 Capscrew ............................................................................................................ 3
14 1346752 Washer ............................................................................................................... 3
15 2063991 Isolator ................................................................................................................ 3
16 a 2064892 Hydraulic Control Valve (Manual) ....................................................................... 1
16 b 2095076 Hydraulic Control Valve (Manual) ....................................................................... 1
16 c 2105867 Hydraulic Control Valve (Manual) ....................................................................... 1
16 e 4629066 Hyd Control Valve (Manual) (FFigure 9-16)...................................................... 1

FOOTNOTES:
a → S/N F001V02621E d S/N F001V02881F →
b S/N F001V02622E ↔ S/N F001V02880F e 4/2014 →
c S/N F001V02881F ↔ 4/2014

©2014 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HAND LEVERS (FIGURE 9-10)


THREE FUNCTION — WITH DETENTED LEVERS

9-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HAND LEVERS
THREE FUNCTION – WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 b 1578454 Bracket ................................................................................................................ 1
1 e 1670194 Bracket ................................................................................................................ 1
2 1527879 Capscrew ............................................................................................................ 3
3 b 230881 Locknut ............................................................................................................... 1
3 e 316834 Nut ...................................................................................................................... 1
4 b 197066 Washer ............................................................................................................... 2
4 e 320156 Washer ............................................................................................................... 1
5 b 1528339 Spacer ................................................................................................................ 1
5 e 1670677 Plate .................................................................................................................... 1
6 b 18086 Capscrew ............................................................................................................ 1
6 e 1527878 Capscrew ............................................................................................................ 3
7 1583611 Capscrew ............................................................................................................ 2
8 175861 Spring ................................................................................................................. 1
9 302428 Roll Pin ............................................................................................................... 1
10 1542546 Lever ................................................................................................................... 2
11 1564747 Bushing ............................................................................................................... 10
12 306113 Pin (Selector) ...................................................................................................... 1
13 320161 Washer ............................................................................................................... 3
14 b 1528328 Shaft ................................................................................................................... 1
14 e 1670195 Shaft (Pivot) ........................................................................................................ 1
15 1517361 Locking Ring Cotter Pin ...................................................................................... 6
16 309109 Pin ....................................................................................................................... 6
17 b 1517394 Link ..................................................................................................................... 3
17 e 1662420 Link ..................................................................................................................... 3
18 b 2083706 Lever (Auxiliary One and Two) ........................................................................... 1
18 e 2099398 Lever (Auxiliary One and Two) (Alternate Part) .................................................. 1
19 b 2083702 Lever (Tilt) ........................................................................................................... 1
19 e 2099394 Lever (Tilt) ........................................................................................................... 1
20 b 2083701 Lever (Lift) ........................................................................................................... 1
20 e 2099393 Lever (Lift) ........................................................................................................... 1
21 1517395
4038182 Knob ................................................................................................................... 3
22 1586629 Capscrew ............................................................................................................ 3
23 1346752 Washer ............................................................................................................... 3
24 2063991 Isolator ................................................................................................................ 3
25 a 2064892 Hydraulic Control Valve (Manual) ....................................................................... 1
25 c 2095076 Hydraulic Control Valve (Manual) ....................................................................... 1
25 d 2105867 Hydraulic Control Valve (Manual) ....................................................................... 1
25 f 4629066 Hyd Control Valve (Manual) (FFigure 9-16)...................................................... 1

FOOTNOTES:
a → S/N F001V02620E d S/N F001V03456G ↔ 4/2014
b → S/N F001V02880F e S/N F001V02881F → EXC. 02884
c S/N F001V02621E ↔ S/N F001V03464G f 4/2014 →

©2014 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HAND LEVERS (FIGURE 9-11)


FOUR FUNCTION — WITHOUT DETENTED LEVERS

9-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HAND LEVERS
FOUR FUNCTION – WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 a 1578454 Bracket ................................................................................................................ 1
1 d 1665747 Bracket ................................................................................................................ 1
2 1527879 Capscrew ............................................................................................................ 3
3 1583611 Capscrew ............................................................................................................ 2
4 c 1528328 Shaft ................................................................................................................... 1
4 g 1670293 Shaft ................................................................................................................... 1
5 1564747 Bushing ............................................................................................................... 8
6 c 2083704 Lever (Auxiliary Two) .......................................................................................... 1
6 h 2099396 Lever (Auxiliary Two) .......................................................................................... 1
7 c 2083703 Lever (Auxiliary One) .......................................................................................... 1
7 h 2099395 Lever (Auxiliary One) .......................................................................................... 1
8 c 2083702 Lever (Tilt) ........................................................................................................... 1
8 h 2099394 Lever (Tilt) ........................................................................................................... 1
9 c 2083701 Lever (Lift) ........................................................................................................... 1
9 h 2099393 Lever (Lift) ........................................................................................................... 1
10 1517395
4038182 Knob ................................................................................................................... 4
10 2070655 Lens (Blank) ........................................................................................................ 1
11 c 1517394 Link ..................................................................................................................... 4
11 h 1662420 Link ..................................................................................................................... 4
12 309109 Pin ....................................................................................................................... 8
13 1517361 Locking Ring Cotter Pin ...................................................................................... 8
14 1586627 Capscrew ............................................................................................................ 3
15 1346752 Washer ............................................................................................................... 3
16 2063991 Isolator ................................................................................................................ 3
17 b 2064893 Hydraulic Control Valve (Manual) ....................................................................... 1
17 e 2095077 Hydraulic Control Valve (Manual) ....................................................................... 1
17 f 2105868 Hydraulic Control Valve ...................................................................................... 1
17 i 4629067 Hyd Control Valve (Manual) (FFigure 9-16)...................................................... 1

FOOTNOTES:
a → S/N F001V02620E f S/N F001V03442G ↔ 4/2014
b → S/N F001V02621E g S/N F001V02881F →
c → S/N F001V02880F h S/N F001V02881F → EXC. 02884
d S/N F001V02621E ↔ S/N F001V02088F i 4/2014 →
e S/N F001V02622E ↔ S/N F001V03441G

©2014 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HAND LEVERS (FIGURE 9-12)


FOUR FUNCTION — WITH DETENTED LEVERS

9-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 a 1619997 Bracket ................................................................................................................ 1
1 d 1656385 Bracket ................................................................................................................ 1
1 g 1665748 Bracket ................................................................................................................ 1
2 1527879 Capscrew ............................................................................................................ 4
3 c 230881 Locknut ............................................................................................................... 1
3 g 316834 Nut ...................................................................................................................... 1
4 c 197066 Washer ............................................................................................................... 2
4 g 320156 Washer ............................................................................................................... 1
5 c 1528339 Spacer ................................................................................................................ 1
5 g 1670677 Plate .................................................................................................................... 1
6 c 18086 Capscrew ............................................................................................................ 1
6 g 1527878 Capscrew ............................................................................................................ 1
7 1583611 Capscrew ............................................................................................................ 2
8 175861 Spring ................................................................................................................. 1
9 302428 Roll Pin ............................................................................................................... 1
10 1542546 Lever ................................................................................................................... 2
11 1564747 Bushing ............................................................................................................... 12
12 306113 Pin (Selector) ...................................................................................................... 1
13 c 1528329 Shaft ................................................................................................................... 1
13 g 1670196 Shaft ................................................................................................................... 1
14 320161 Washer ............................................................................................................... 3
15 a 1517394 Link ..................................................................................................................... 4
15 d 1643709 Link ..................................................................................................................... 4
15 g 1662420 Link ..................................................................................................................... 4
16 1517361 Locking Ring Cotter Pin ...................................................................................... 8
17 309109 Pin ....................................................................................................................... 8
18 c 2083705 Lever (Auxiliary Two and Three) ......................................................................... 1
18 g 2099397 Lever (Auxiliary Two and Three) ......................................................................... 1
19 c 2083703 Lever (Auxiliary One) .......................................................................................... 1
19 g 2099395 Lever (Auxiliary One) .......................................................................................... 1
20 c 2083702 Lever (Tilt) ........................................................................................................... 1
20 g 2099394 Lever (Tilt) ........................................................................................................... 1
21 c 2083701 Lever (Lift) ........................................................................................................... 1
21 g 2099393 Lever (Lift) ........................................................................................................... 1
22 1517395
4038182 Knob ................................................................................................................... 4
22 2070655 Lens (Blank) ........................................................................................................ 1
23 1586627 Capscrew ............................................................................................................ 3
24 1346752 Washer ............................................................................................................... 3
25 2063991 Isolator ................................................................................................................ 3
26 b 2064893 Hydraulic Control Valve (Manual) ....................................................................... 1
26 e 2095077 Hydraulic Control Valve (Manual) ....................................................................... 1
26 f 2105868 Hydraulic Control Valve ...................................................................................... 1
26 h 4629067 Hyd Control Valve (Manual) (FFigure 9-16)...................................................... 1

©2014 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a → S/N F001V02620E
b → S/N F001V02621E
c → S/N F001V02880F
d S/N F001V02621E ↔ S/N F001V02088F
e S/N F001V02621E ↔ S/N F001V03441G
f S/N F001V03442G ↔ 4/2014
g S/N F001V02881F → EXC. 02884
h 4/2014 →

9-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 9-29


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CONTROL VALVE LOCKOUT GROUP (FIGURE 9-13)


MANUAL CONTROL VALVE

9-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CONTROL VALVE LOCKOUT GROUP


MANUAL CONTROL VALVE
KEY:
A: 3 Function
B: 4 Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1683529 Solenoid Assembly (Double Function) .................................................. 1 2
2 1683621 Solenoid Assembly (Single Function) .................................................... 1 ..
3 18748 Capscrew .................................................................................................. 4 4
4 1670413 Needle Roller ............................................................................................ 3 4
5 ..... Manual Control Valve ............................................................................... 1 1

©2014 HYSTER COMPANY See Service Manual 9-31


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MANUAL VALVE ANTI STALL GROUP (FIGURE 9-14)


(4/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 4079563 Bracket ............................................................................................................... 1
2 1531558 Insert .................................................................................................................. 2
3 4630267 Valve Block ........................................................................................................ 1
4 1691168 Capscrew ............................................................................................................ 2
5 4085979 Disk .................................................................................................................... 1
6 1678165 Solenoid Valve .................................................................................................. 1
7 1486737 Fitting ................................................................................................................. 1
8 1487058 Fitting ................................................................................................................. 1
9 4078018 T-Fitting ............................................................................................................. 1
10 1486742 Fitting ................................................................................................................. 1
11 4630349 Hose Assy ........................................................................................................... 1
12 4630350 Hose Assy ......................................................................................................... 1
13 1502059 Clamp (Swivel) .................................................................................................. 1
14 1502055 Clamp (Swivel) .................................................................................................. 1

9-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CONTROL VALVE ASSEMBLY (FIGURE 9-15)


MANUAL CONTROL — THREE AND FOUR FUNCTION (→ 4/2014)

9-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CONTROL VALVE ASSEMBLY


MANUAL CONTROL – THREE AND FOUR FUNCTION (→ 4/2014)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
b 2064892 Hydraulic Control Valve (Manual) .............................................................. 1 ..
d 2095076 Hydraulic Control Valve (Manual) .............................................................. 1 ..
f 2105867 Hydraulic Control Valve (Manual) .............................................................. 1 ..
a 2064893 Hydraulic Control Valve (Manual) .............................................................. .. 1
c 2095077 Hydraulic Control Valve (Manual) .............................................................. .. 1
e 2105868 Hydraulic Control Valve (Manual) .............................................................. .. 1
1 b 2064883 Hydraulic Control Valve ......................................................................... 1 ..
1 d 2095086 Hydraulic Control Valve ......................................................................... 1 ..
1 f 2105877 Hydraulic Control Valve ......................................................................... 1 ..
1 a 2064884 Hydraulic Control Valve ......................................................................... .. 1
1 c 2095087 Hydraulic Control Valve ......................................................................... .. 1
1 e 2105878 Hydraulic Control Valve ......................................................................... .. 1
2 1578816 Relief Valve (2600 PSI Main Relief) .................................................. 1 1
2 1670527 Relief Valve (2600 PSI Main Relief) .................................................. 1 1
3 1578707 Relief Valve (Secondary) (2250 PSI) ................................................ 1 1
4 a 1578814 Valve Section (Lift And Tilt) ............................................................... 1 1
4 g 1670528
1702419 Valve Section .................................................................................... 1 1
5 a 1578744 Valve Section .................................................................................... 1 ..
5 g 1670463 Valve Section .................................................................................... 1 ..
6 a 1578745 Valve Section .................................................................................... .. 1
6 g 1670462 Valve Section .................................................................................... .. 1
7 1578746 Valve Section (Outlet Section) .......................................................... 1 1
8 2060863 Steering Control Unit ............................................................................. 1 1
1580146 Kit-Seal (Three Function) .................................................................. 1 ..
1670434 Kit-Seal (Three Function) .................................................................. 1 ..
1580148 Kit-Seal (Four Function) .................................................................... .. 1
1670054 Kit-Seal (Four Function) .................................................................... .. 1

FOOTNOTES:
a → S/N F001V02621E e S/N F001V03442G →
b → S/N F001V02622E f S/N F001V03465G →
c S/N F001V02622E ↔ S/N F001V03441G g S/N F001V02622E →
d S/N F001V02623E ↔ S/N F001V03464G

©2014 HYSTER COMPANY See Service Manual 9-35


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CONTROL VALVE ASSEMBLY (FIGURE 9-16)


MANUAL CONTROL — THREE AND FOUR FUNCTION (4/2014 →)

9-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CONTROL VALVE ASSEMBLY


MANUAL CONTROL – THREE AND FOUR FUNCTION (4/2014 →)
KEY:
A: Three Function
B: Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
4629066 Hyd Control Valve (Manual) .................................................................... 1 ..
4629067 Hyd Control Valve (Manual) ....................................................................... .. 1
1 4629076 Hyd Control Valve (3 Function) .......................................................... 1 ..
1 1580146 Kit-Seal (Three Function) .................................................................. 1 ..
1 1670434 Kit-Seal (Three Function) ................................................................ 1 ..
1 4626785 Hyd Control Valve (4 Function) .............................................................. .. 1
1 1580148 Kit-Seal (Four Function) .................................................................... .. 1
1 1670054 Kit-Seal (Four Function) .................................................................... .. 1
2 1670527 Relief Valve (2600 PSI Main Relief) ................................................ 1 1
3 1578707 Relief Valve (Secondary) (2250 PSI) .............................................. 1 1
4 4087333 Valve Section (Lift And Tilt) (FFigure 9-19).................................. 1 1
5 4087334 Valve Section (Aux 1) (FFigure 9-22)............................................ 1 1
6 4087335 Valve Section (Aux 2) (FFigure 9-22)............................................... .. 1
7 1578746 Valve Section (Outlet Section) (FFigure 9-23)............................. 1 1
8 2060863 Steering Control Unit (FFigure 7-6)................................................... 1 1

©2014 HYSTER COMPANY See Service Manual 9-37


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

VALVE ASSEMBLY, LIFT AND TILT (FIGURE 9-17)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION (→ S/N F001V02621E)

9-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

VALVE ASSEMBLY, LIFT AND TILT


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION (→ S/N F001V02621E)

ITEM PART NO. DESCRIPTION QTY


1578814 Valve Section (Lift And Tilt) ................................................................................ 1
1 1578713 Plug Assembly ................................................................................................ 1
2 1578940 Plug ................................................................................................................ 2
3 77442 Spring ............................................................................................................. 3
4 1578943 Poppet ............................................................................................................ 1
5 77443 Poppet ............................................................................................................ 2
6 16706 Screw ............................................................................................................. 4
7 188515 Plate ............................................................................................................... 2
8 1670445 Kit-Seal (Lift and Tilt) ...................................................................................... 1
9 ..... Seal Plate ....................................................................................................... 2
10 320289 Spring Seat ..................................................................................................... 4
11 1581860 Spring ............................................................................................................. 2
12 1581861 Piston ............................................................................................................. 2
13 341462 Spring ............................................................................................................. 1
14 386015 Spool End ....................................................................................................... 1
15 1560681 Cap ................................................................................................................. 2
16 1628746
1578705 Capscrew ....................................................................................................... 4
17 1581859 Spool End ....................................................................................................... 1
18 1578816 Relief Valve (2600 PSI Main Relief) ............................................................... 1
18 1578748 Relief Valve (3400 PSI) (Main) ....................................................................... 1
19 ..... Plug ............................................................................................................ 1
20 ..... Adjusting Screw ......................................................................................... 1
21 ..... Nut (Special) .............................................................................................. 1
22 ..... Washer ....................................................................................................... 1
23 ..... Poppet ........................................................................................................ 1
24 1580097 Kit-Seal and Spring .................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 9-39


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

VALVE ASSEMBLY, LIFT AND TILT (FIGURE 9-18)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION (S/N F001V02622E ↔ 4/2014)

9-40 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

VALVE ASSEMBLY, LIFT AND TILT


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION (S/N F001V02622E ↔ 4/2014)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1670528
1702419 Valve Section ............................................................................................. 1 1
2 1670527 Relief Valve (2600 PSI Main Relief) ...................................................... 1 1
2 1580694 Plug ................................................................................................... 1 1
2 1580697 Screw ................................................................................................ 1 1
2 1580698 Nut ..................................................................................................... 1 1
2 1580695 Washer .............................................................................................. 1 1
2 1580696 Poppet ............................................................................................... 1 1
3 1580097 Kit-Seal and Spring ........................................................................... 1 1
4 1569602 Plug ........................................................................................................ 1 1
5 1670445 Kit-Seal (Lift and Tilt) ............................................................................. 1 1
6 ..... Seal Plate .............................................................................................. 2 2
7 320289 Spring Seat ............................................................................................ 4 4
8 1581860 Spring .................................................................................................... 2 2
9 1581859 Spool End .............................................................................................. 1 1
10 1560681 Cap ........................................................................................................ 2 2
11 1628746
1578705 Capscrew ............................................................................................... 4 4
12 386015 Spool End .............................................................................................. 1 1
13 341462 Spring .................................................................................................... 1 1
14 1581861 Piston ..................................................................................................... 1 1
15 1578713 Plug Assembly ....................................................................................... 1 1
16 77442 Spring .................................................................................................... 3 3
17 77443 Poppet ................................................................................................... 2 2
18 188515 Plate ....................................................................................................... 2 2
19 16706 Screw ..................................................................................................... 4 4
20 1578943 Poppet ................................................................................................... 1 1
21 1670522 Kit-Valve (Manual Lower Assembly) ...................................................... 1 1
22 1578940 Plug ........................................................................................................ 1 1
1670054 Kit-Seal (Four Function) ......................................................................... .. 1
1670434 Kit-Seal (Three Function) ....................................................................... 1 ..

©2014 HYSTER COMPANY See Service Manual 9-41


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

VALVE ASSEMBLY, LIFT AND TILT (FIGURE 9-19)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION (4/2014 →)

9-42 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

VALVE ASSEMBLY, LIFT AND TILT


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION (4/2014 →)
KEY:
A: Three Function
B: Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 4087333 Valve Section (Lift And Tilt) .................................................................... 1 1
2 1670527 Relief Valve (2600 PSI Main Relief) .................................................... 1 1
3 1580097 Kit-Seal and Spring ......................................................................... 1 1
4 1569602 Plug ....................................................................................................... 1 1
5 1670445 Kit-Seal (Lift and Tilt) ........................................................................... 1 1
6 ..... Seal Plate .............................................................................................. 2 2
7 320289 Spring Seat ........................................................................................... 4 4
8 1581860 Spring ................................................................................................... 2 2
9 4088045 Spool End ............................................................................................. 1 1
10 1560681 Cap ........................................................................................................ 2 2
11 1628746
1578705 Capscrew .............................................................................................. 4 4
12 4088044 Spool End ............................................................................................. 1 1
13 341462 Spring ................................................................................................... 1 1
14 1581861 Piston .................................................................................................... 1 1
15 1578713 Plug Assembly ..................................................................................... 1 1
16 77442 Spring ................................................................................................... 3 3
17 77443 Poppet ................................................................................................... 2 2
18 188515 Plate ...................................................................................................... 2 2
19 16706 Screw .................................................................................................... 4 4
20 1578943 Poppet ................................................................................................... 1 1
21 1670522 Kit-Valve (Manual Lower Assembly) .................................................. 1 1
22 1578940 Plug ....................................................................................................... 1 1
1670054 Kit-Seal (Four Function) ......................................................................... .. 1
1670434 Kit-Seal (Three Function) .................................................................... 1 ..

©2014 HYSTER COMPANY See Service Manual 9-43


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AUXILIARY SECTIONS, ONE AND TWO (FIGURE 9-20)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION (→ S/N F001V02621E)

9-44 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AUXILIARY SECTIONS, ONE AND TWO


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION (→ S/N F001V02621E)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1578744 Valve Section ............................................................................................. 1 1
2 1578745 Valve Section ............................................................................................. .. 1
3 16706 Screw ..................................................................................................... 2 2
4 188515 Plate ....................................................................................................... 1 1
5 1580147 Kit-Seal (Auxiliary Functions) ................................................................. 1 1
6 1578713 Plug Assembly ....................................................................................... 2 2
7 77442 Spring .................................................................................................... 2 2
8 77443 Poppet ................................................................................................... 2 2
9 ..... Seal Plate .............................................................................................. 1 1
10 320289 Spring Seat ............................................................................................ 1 1
11 1581860 Spring .................................................................................................... 1 1
12 1581859 Spool End .............................................................................................. 1 1
13 1560681 Cap ........................................................................................................ 1 1
14 1628746
1578705 Capscrew ............................................................................................... 2 2

©2014 HYSTER COMPANY See Service Manual 9-45


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AUXILIARY SECTIONS, ONE AND TWO (FIGURE 9-21)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION (S/N F001V02564E ↔ 4/2014)

9-46 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AUXILIARY SECTIONS, ONE AND TWO


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION (S/N F001V02564E ↔ 4/2014)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1670463 Valve Section ............................................................................................. 1 1
1 1670462 Valve Section ............................................................................................. .. 1
2 16706 Screw ..................................................................................................... 2 4
3 1578714 Plug Assembly ....................................................................................... 1 1
4 1580147 Kit-Seal (Auxiliary Functions) ................................................................. 1 1
5 1628746
1578705 Capscrew ............................................................................................... 2 4
6 1560681 Cap ........................................................................................................ 1 2
7 1581859 Spool End .............................................................................................. 1 2
8 320289 Spring Seat ............................................................................................ 2 4
9 1581860 Spring .................................................................................................... 1 2
10 1560682 Plate ....................................................................................................... 1 2
11 77443 Poppet ................................................................................................... 1 2
12 77442 Spring .................................................................................................... 1 2
13 1578713 Plug Assembly ....................................................................................... 1 2
14 188515 Plate ....................................................................................................... 1 2
1670434 Kit-Seal (Three Function) ....................................................................... 1 ..
1670054 Kit-Seal (Four Function) ......................................................................... .. 1

©2014 HYSTER COMPANY See Service Manual 9-47


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AUXILIARY SECTION, ONE AND TWO (FIGURE 9-22)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION (4/2014 →)

9-48 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AUXILIARY SECTION, ONE AND TWO


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION (4/2014 →)
KEY:
A: Three Function
B: Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 4087334 Valve Section (Aux 1) ............................................................................... 1 1
1 4087335 Valve Section (Aux 2) ................................................................................. .. 1
2 16706 Screw .................................................................................................... 2 4
3 4031469 Plug Assembly ..................................................................................... 1 1
4 1580147 Kit-Seal (Auxiliary Functions) ............................................................. 1 1
5 1628746
1578705 Capscrew .............................................................................................. 2 4
6 1560681 Cap ........................................................................................................ 1 2
7 4088045 Spool End ............................................................................................. 1 2
8 320289 Spring Seat ........................................................................................... 2 4
9 1581860 Spring ................................................................................................... 1 2
10 1560682 Plate ...................................................................................................... 1 2
11 77443 Poppet ................................................................................................... 1 2
12 77442 Spring ................................................................................................... 1 2
13 1578713 Plug Assembly ..................................................................................... 1 2
14 188515 Plate ...................................................................................................... 1 2
1670434 Kit-Seal (Three Function) .................................................................... 1 ..
1670054 Kit-Seal (Four Function) ......................................................................... .. 1

©2014 HYSTER COMPANY See Service Manual 9-49


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OUTLET SECTION (FIGURE 9-23)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 1578746 Valve Section (Outlet Section) ......................................................................... 1
2 1580155 Kit-Tie Rod (Three Function) ........................................................................... 1
2 1580156 Kit-Tie Rod (Four Function) ................................................................................ 1
3 1578712 Plug Assembly .................................................................................................... 1
4 1578707 Relief Valve (Secondary) (2250 PSI) ................................................................ 1
5 ..... Nut ................................................................................................................. 1
6 ..... Screw ............................................................................................................. 1
7 ..... Washer .......................................................................................................... 1
8 ..... Poppet ........................................................................................................... 1
9 ..... Plug ................................................................................................................ 1
10 1580131 Kit-Seal and Spring ...................................................................................... 1

9-50 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 9-51


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CONTROL VALVE ASSEMBLY (FIGURE 9-24)


ELECTRONIC CONTROL — THREE AND FOUR FUNCTION (→ S/N F001V02519E)

9-52 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CONTROL VALVE ASSEMBLY


ELECTRONIC CONTROL – THREE AND FOUR FUNCTION (→ S/N F001V02519E)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
2064844 Hydraulic Control Valve (Electronic) .......................................................... 1 ..
2064856 Hydraulic Control Valve (Electronic) .......................................................... .. 1
1 2064827 Hydraulic Control Valve ......................................................................... 1 ..
1 2064855 Hydraulic Control Valve ......................................................................... .. 1
2 1594426 Valve Section (Lift And Lower) (FFigure 9-25)................................. 1 1
3 1594427 Valve Section .................................................................................... 1 1
4 1578703 Valve Section (Aux. 1) ....................................................................... 1 1
5 1578741 Valve Section (Aux. 2) ....................................................................... .. 1
6 1578704 Valve Section (Outlet) ....................................................................... 1 1
7 1590113 Poppet Valve (Hoist) (FFigure 9-29)................................................ 1 1
8 1590114 Poppet Valve (Lower) (FFigure 9-29)............................................... 1 1
9 2060863 Steering Control Unit (FFigure 7-6).................................................. 1 1
1578911 Kit-Seal (Steering Control Unit Interface) .......................................... 1 ..
1578908 Kit-Seal (Master 4 Function) .............................................................. .. 1
1578909 Kit-Seal (Master 3 Function) .................................................................. 1 ..

©2014 HYSTER COMPANY See Service Manual 9-53


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

VALVE ASSEMBLY, LIFT AND LOWER (FIGURE 9-25)


ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION (→ S/N F001V02519E)

9-54 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

VALVE ASSEMBLY, LIFT AND LOWER


ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION (→ S/N F001V02519E)

ITEM PART NO. DESCRIPTION QTY


1 1594426 Valve Section (Lift And Lower) ........................................................................... 1
2 1578712 Plug Assembly ................................................................................................ 1
3 1581862 Kit-Valve (Manual Lowering) .......................................................................... 1
4 1569602 Plug ................................................................................................................ 1
5 1578904 Kit-Seal (Inlet) ................................................................................................. 1
6 1578911 Kit-Seal (Steering Control Unit Interface) ....................................................... 1
7 1578875 Shuttle Valve .................................................................................................. 1
8 1578888 Setscrew ......................................................................................................... 1
9 1586280 Poppet ............................................................................................................ 1
10 1578876 Spring ............................................................................................................. 1
11 1578714 Plug Assembly ................................................................................................ 1
12 1594428 Relief Valve (Main) ......................................................................................... 1
12 1580749 Screw ......................................................................................................... 1
13 16480 O-Ring ........................................................................................................ 1
14 ..... O-Ring ........................................................................................................ 1
15 1580132 Kit-Relief Valve ........................................................................................... 1
16 1578881 Spring ............................................................................................................. 1
17 1586279 Kit-Seal (Electro Hydraulic Poppet Valve) ...................................................... AR

©2014 HYSTER COMPANY See Service Manual 9-55


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC CONTROL VALVE (FIGURE 9-26)


ELECTRONIC CONTROL — THREE AND FOUR FUNCTION (S/N F001V02519E ↔ 7/2009)

9-56 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC CONTROL VALVE


ELECTRONIC CONTROL – THREE AND FOUR FUNCTION (S/N F001V02519E ↔ 7/2009)
KEY:
A: Three Function Valve
B: Four Function Valve
QTY
ITEM PART NO. DESCRIPTION A B
2095420 Hydraulic Control Valve .............................................................................. 1 ..
2095421 Hydraulic Control Valve .............................................................................. .. 1
1 2060863 Steering Control Unit ............................................................................. 1 1
2 2095430 Hydraulic Control Valve ......................................................................... 1 ..
2 2095431 Hydraulic Control Valve ......................................................................... .. 1
3 1664484 Valve Section (Inlet) (FFigure 9-28)................................................. 1 1
4 1590113 Poppet Valve (FFigure 9-29)............................................................ 1 1
5 1699589 Poppet Valve (FFigure 9-29)............................................................ 1 1
6 1594427 Valve Section (Tilt) (FFigure 9-30)................................................... 1 1
7 1578703 Valve Section (Aux. 1) (FFigure 9-31).............................................. 1 1
8 1578741 Valve Section (Aux. 2) (FFigure 9-32).............................................. .. 1
9 1578707 Relief Valve (Secondary) (2250 PSI) ................................................ 1 1
10 1578704 Valve Section (Outlet) (FFigure 9-33).............................................. 1 1
1578909 Kit-Seal (Master 3 Function) .................................................................. 1 ..
1578908 Kit-Seal (Master 4 Function) .................................................................. .. 1
1578715 Kit-Tie Rod ............................................................................................. 1 ..
1580151 Kit-Tie Rod ............................................................................................. .. 1

©2014 HYSTER COMPANY See Service Manual 9-57


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC CONTROL VALVE (FIGURE 9-27)


ELECTRONIC CONTROL — THREE AND FOUR FUNCTION (7/2009 →)

9-58 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC CONTROL VALVE


ELECTRONIC CONTROL – THREE AND FOUR FUNCTION (7/2009 →)
KEY:
A: Three Function Valve
B: Four Function Valve
QTY
ITEM PART NO. DESCRIPTION A B
b 2102721 Hydraulic Control Valve .............................................................................. 1 ..
b 2102722 Hydraulic Control Valve .............................................................................. .. 1
c 4629130 Hyd Valve W/Assembled Parts (E-Hydraulics) .......................................... 1 ..
c 4629131 Hyd Valve W/Assembled Parts (E-Hydraulics) .......................................... .. 1
1 b 2102734 Hydraulic Control Valve ......................................................................... 1 ..
1 b 2102735 Hydraulic Control Valve ......................................................................... .. 1
1 c 4629140 Hyd Control Valve (3 Function) .............................................................. 1 ..
1 c 4629141 Hyd Control Valve (4 Function) .............................................................. .. 1
2 1664484 Valve Section (Inlet) (FFigure 9-28)................................................. 1 1
3 1590113 Poppet Valve (FFigure 9-29)............................................................ 1 1
3 1699589 Poppet Valve (FFigure 9-29)............................................................ 1 1
4 1708053 Valve Section (Tilt) (FFigure 9-30)................................................... 1 1
5 1708263 Valve Section (Aux. 1) (FFigure 9-31).............................................. 1 1
6 1708294 Valve Section (Aux. 2) (FFigure 9-32).............................................. .. 1
7 1708262 Valve Section (Outlet) (FFigure 9-34).............................................. 1 1
8 b 1708054 Relief Valve (Secondary) ................................................................... 1 1
8 c 1578707 Relief Valve (Secondary) (2250 PSI) ................................................ 1 1
9 1678165 Solenoid Valve (Anti Stall) ................................................................. 1 1
9 a 4085979 Disk (Anti Stall) .................................................................................. 1 1
10 1578715 Kit-Tie Rod ............................................................................................. 1 ..
10 1580151 Kit-Tie Rod ............................................................................................. .. 1
11 2060863 Steering Control Unit (FFigure 7-6)...................................................... 1 1
1578909 Kit-Seal (Master 3 Function) .................................................................. 1 ..
1578908 Kit-Seal (Master 4 Function) .................................................................. .. 1

FOOTNOTES:
a Not Illustrated c 4/2014 →
b → 4/2014

©2014 HYSTER COMPANY See Service Manual 9-59


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

VALVE ASSEMBLY, LIFT AND LOWER (FIGURE 9-28)


ELECTRONIC VALVE INLET SECTION — THREE AND FOUR FUNCTION

9-60 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

VALVE ASSEMBLY, LIFT AND LOWER


ELECTRONIC VALVE INLET SECTION – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1664484 Valve Section (Inlet) ............................................................................................ 1
1 1578881 Spring ............................................................................................................. 1
2 1578712 Plug Assembly ................................................................................................ 1
3 1629210 Plug ................................................................................................................ 1
4 1578875 Shuttle Valve .................................................................................................. 1
5 1578888 Setscrew ......................................................................................................... 1
6 1569602 Plug ................................................................................................................ 1
7 1586280 Poppet ............................................................................................................ 1
8 1578876 Spring ............................................................................................................. 1
9 1578714 Plug Assembly ................................................................................................ 1
10 4098378 Relief Valve (Main) ......................................................................................... 1
11 1580132 Kit-Relief Valve ................................................................................................... 1
12 1578909 Kit-Seal (Master 3 Function) ............................................................................... 1
13 1578904 Kit-Seal (Inlet) ..................................................................................................... 1
14 1578911 Kit-Seal (Steering Control Unit Interface) ........................................................... 1
15 1581862 Kit-Valve (Manual Lowering) ............................................................................... 1

©2014 HYSTER COMPANY See Service Manual 9-61


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC CONTROL VALVE (FIGURE 9-29)


ELECTRO HYDRAULIC POPPET VALVE — HOIST AND LOWER

9-62 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC CONTROL VALVE


ELECTRO HYDRAULIC POPPET VALVE – HOIST AND LOWER

ITEM PART NO. DESCRIPTION QTY


1 a 1590114 Poppet Valve (Lower) ......................................................................................... 1
1 b 1699589 Poppet Valve (Lower) ......................................................................................... 1
2 1629163 Nut .................................................................................................................. 1
3 1578710 Coil ................................................................................................................. 1
4 1578918 Tube Assy (Solenoid) ..................................................................................... 1
5 1578934 Spring ............................................................................................................. 1
6 a 1586021 Poppet ............................................................................................................ 1
6 b 1699591 Poppet Valve .................................................................................................. 1
7 1586020 Sleeve ............................................................................................................ 1
8 1590113 Poppet Valve (Hoist) ........................................................................................... 1
9 1629163 Nut .................................................................................................................. 1
10 1578710 Coil ................................................................................................................. 1
11 1586019 Tube Assy (Solenoid) ..................................................................................... 1
11 1629161 Tube Assy (Solenoid) (Alternate Part) ............................................................ 1
12 1629164
1657846 Spring ............................................................................................................. 1
12 1629164
1657846 Spring (Alternate Part) .................................................................................... 1
13 1586016 Poppet ............................................................................................................ 1
13 1629158 Poppet Valve (Alternate Part) ......................................................................... 1
14 4098456 Spring ............................................................................................................. 1
15 1586279 Kit-Seal (Electro Hydraulic Poppet Valve) .......................................................... 1

FOOTNOTES:
a → 6/2009 b 7/2009 →

©2014 HYSTER COMPANY See Service Manual 9-63


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC CONTROL VALVE (FIGURE 9-30)


ELECTRONIC VALVE TILT SECTION — THREE AND FOUR FUNCTION

9-64 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC CONTROL VALVE


ELECTRONIC VALVE TILT SECTION – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 a 1594427 Valve Section (Tilt) .............................................................................................. 1
1 b 1708053 Valve Section (Tilt) .............................................................................................. 1
2 1578713 Plug Assembly ................................................................................................ 2
3 77442 Spring ............................................................................................................. 2
4 77443 Poppet ............................................................................................................ 2
5 1578905 Kit-Seal (Tilt) ................................................................................................... 1
6 1578889 Plug ................................................................................................................ 2
7 1578882 Spring ............................................................................................................. 2
8 1578883 Washer ........................................................................................................... 2
9 1580760 Spool End ....................................................................................................... 1
10 1580759 Spring ............................................................................................................. 1
11 1580099 Piston and Rod ............................................................................................... 1
12 1578878 Capscrew ....................................................................................................... 4
13 1578711 Valve (Pressure Reducing) ............................................................................ 2
13 1578912
1687534 Kit-Seal (Solenoid Pressure Reducing) ..................................................... 1
14 1578887 Setscrew ......................................................................................................... 1

FOOTNOTES:
a → 7/2009 b 7/2009 →

©2014 HYSTER COMPANY See Service Manual 9-65


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC CONTROL VALVE (FIGURE 9-31)


ELECTRONIC VALVE AUXILIARY ONE SECTION — THREE AND FOUR FUNCTION

9-66 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC CONTROL VALVE


ELECTRONIC VALVE AUXILIARY ONE SECTION – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


a 1578703 Valve Section (Aux. 1) ........................................................................................ 1
b 1708263 Valve Section (Aux. 1) ........................................................................................ 1
1 1664395 Capscrew ....................................................................................................... 4
2 1578711 Valve (Pressure Reducing) ............................................................................ 2
2 1578912
1687534 Kit-Seal (Solenoid Pressure Reducing) .......................................................... 1
3 1578714 Plug Assembly ................................................................................................ 1
4 1578883 Washer ........................................................................................................... 2
5 1578882 Spring ............................................................................................................. 2
6 1578889 Plug ................................................................................................................ 2
7 a 1578718 Cartridge Valve ............................................................................................... 1
8 a. . . . . Spool .......................................................................................................... 1
9 a 266519 O-Ring ........................................................................................................ 1
10 a 1629166 Sleeve ........................................................................................................ 1
11 a 1578886 Spring ......................................................................................................... 1
12 1578713 Plug Assembly ................................................................................................ 1
13 77442 Spring ............................................................................................................. 2
14 77443 Poppet ............................................................................................................ 2
15 1578906 Kit-Seal (Auxiliary Section) ................................................................................. 1

FOOTNOTES:
a → 7/2009 b 7/2009 →

©2014 HYSTER COMPANY See Service Manual 9-67


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC CONTROL VALVE (FIGURE 9-32)


ELECTRONIC VALVE AUXILIARY TWO SECTION — FOUR FUNCTION

9-68 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC CONTROL VALVE


ELECTRONIC VALVE AUXILIARY TWO SECTION – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


a 1578741 Valve Section (Aux. 2) ........................................................................................ 1
b 1708294 Valve Section (Aux. 2) ........................................................................................ 1
1 1578878 Capscrew ....................................................................................................... 4
1 1664395 Capscrew ....................................................................................................... 4
2 1578711 Valve (Pressure Reducing) ............................................................................ 2
2 1578912
1687534 Kit-Seal (Solenoid Pressure Reducing) .......................................................... 1
3 1578714 Plug Assembly ................................................................................................ 1
4 1578883 Washer ........................................................................................................... 2
5 1578882 Spring ............................................................................................................. 2
6 1578889 Plug ................................................................................................................ 2
7 1578713 Plug Assembly ................................................................................................ 1
8 77442 Spring ............................................................................................................. 2
9 77443 Poppet ............................................................................................................ 2
10 1578907 Kit-Seal (Auxiliary Section) (Auxiliary Two Section) ........................................... 1

FOOTNOTES:
a → 7/2009 b 7/2009 →

©2014 HYSTER COMPANY See Service Manual 9-69


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC CONTROL VALVE (FIGURE 9-33)


ELECTRONIC VALVE OUTLET SECTION — THREE AND FOUR FUNCTION (→ 7/2009)

9-70 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC CONTROL VALVE


ELECTRONIC VALVE OUTLET SECTION – THREE AND FOUR FUNCTION (→ 7/2009)

ITEM PART NO. DESCRIPTION QTY


1 1578704 Valve Section (Outlet) ......................................................................................... 1
2 1578712 Plug Assembly ................................................................................................ 1
3 1578904 Kit-Seal (Inlet) ................................................................................................. 1
4 1578707 Relief Valve (Secondary) (2250 PSI) ............................................................. 1
5 1580131 Kit-Seal and Spring .................................................................................... 1
6 1578715 Kit-Tie Rod (3 Function) ...................................................................................... 1
6 1580151 Kit-Tie Rod (4 Function) ...................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 9-71


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HYDRAULIC CONTROL VALVE (FIGURE 9-34)


ELECTRONIC VALVE OUTLET SECTION (7/2009 →)

9-72 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC CONTROL VALVE


ELECTRONIC VALVE OUTLET SECTION (7/2009 →)

ITEM PART NO. DESCRIPTION QTY


1 1708262 Valve Section (Outlet) ......................................................................................... 1
2 b 1708054 Relief Valve (Secondary) ................................................................................ 1
2 c 1578707 Relief Valve (Secondary) (2250 PSI) ............................................................. 1
3 1580131 Kit-Seal and Spring .................................................................................... 1
4 1580151 Kit-Tie Rod .......................................................................................................... 1
4 15055 Nut .................................................................................................................. 4
a 1678166 Plug ..................................................................................................................... 1

FOOTNOTES:
a Not Illustrated c 4/2014 →
b → 4/2014

©2014 HYSTER COMPANY See Service Manual 9-73


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAST INSTALLATION (FIGURE 9-35)

9-74 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 1363260 Rod End ............................................................................................................. 2
1 1363260 Rod End (Alternate Part) .................................................................................. 1
2 1581848 Nut ...................................................................................................................... 2
3 1581852 Washer ............................................................................................................... 2
4 1597381 Capscrew ........................................................................................................... 2
5 1502819 Pin ...................................................................................................................... 2
6 296422 Washer ............................................................................................................... 4
7 1503858 Capscrew ........................................................................................................... 4
8 1533494 Pin Anchor ......................................................................................................... 4
9 1586013 Capscrew ........................................................................................................... 4
10 16041 Grease Fitting .................................................................................................... 2
11 1536805 Pin (Mast Pivot) ................................................................................................. 2

©2014 HYSTER COMPANY See Service Manual 9-75


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TILT CYLINDERS (FIGURE 9-36)


RIGHT HAND

9-76 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TILT CYLINDERS
RIGHT HAND

ITEM PART NO. DESCRIPTION QTY


2076676 Tilt Cylinder (6° Forward/6° Back) ................................................................... 1
2076679 Tilt Cylinder (10° Forward/6° Back) .................................................................... 1
1 2059411 Piston Rod (6° Forward/6° Back) ................................................................ 1
1 2059412 Piston Rod (10° Forward/6° Back) ................................................................. 1
2 57664 O-Ring ........................................................................................................... 1
3 166659 Back-Up Ring ................................................................................................ 1
4 1381094 Rod Seal (Rod) .............................................................................................. 1
5 1383061 Rod Wiper (Rod) ........................................................................................... 1
6 2047064 Gland ............................................................................................................. 1
7 2304677 Piston ............................................................................................................ 1
8 2044379 Piston Seal (Piston) ...................................................................................... 1
9 39374 O-Ring ........................................................................................................... 1
10 2302899 Locknut ......................................................................................................... 1
11 2076680 Tube Wldmt-Cylinder (6° Forward/6° Back) ............................................... 1
11 2076680 Tube Wldmt-Cylinder (10° Forward/6° Back) ............................................. 1
12 1586013 Capscrew ...................................................................................................... 1
13 1533494 Pin Anchor .................................................................................................... 1
14 1533493 Pin .................................................................................................................. 1
15 300982 Bushing ......................................................................................................... 1
16 16040 Grease Fitting ............................................................................................... 1
1494719 Kit-Seal (Includes Items 2-5, 8-9) ....................................................................... 1

©2014 HYSTER COMPANY See Service Manual 9-77


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

TILT CYLINDERS (FIGURE 9-37)


LEFT HAND

9-78 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

TILT CYLINDERS
LEFT HAND

ITEM PART NO. DESCRIPTION QTY


2076686 Tilt Cylinder (6° Forward/6° Back) ................................................................... 1
2076689 Tilt Cylinder (10° Forward/6° Back) .................................................................... 1
1 2059411 Piston Rod (6° Forward/6° Back) ................................................................ 1
1 2059412 Piston Rod (10° Forward/6° Back) ................................................................. 1
2 57664 O-Ring ........................................................................................................... 1
3 166659 Back-Up Ring ................................................................................................ 1
4 1381094 Rod Seal (Rod) .............................................................................................. 1
5 1383061 Rod Wiper (Rod) ........................................................................................... 1
6 2047064 Gland ............................................................................................................. 1
7 2304677 Piston ............................................................................................................ 1
8 2044379 Piston Seal (Piston) ...................................................................................... 1
9 39374 O-Ring ........................................................................................................... 1
10 2302899 Locknut ......................................................................................................... 1
11 2076683 Tube Wldmt-Cylinder (6° Forward/6° Back) ............................................... 1
11 2076683 Tube Wldmt-Cylinder (10° Forward/6° Back) ............................................. 1
12 1586013 Capscrew ...................................................................................................... 1
13 1533494 Pin Anchor .................................................................................................... 1
14 1533493 Pin .................................................................................................................. 1
15 300982 Bushing ......................................................................................................... 1
16 16040 Grease Fitting ............................................................................................... 1
1494719 Kit-Seal (Includes Items 2-5, 8-9) ....................................................................... 1

©2014 HYSTER COMPANY See Service Manual 9-79


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

9-80 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

10 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 10
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-16
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-18
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-6
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-8
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE LIMITED FREE-LIFT ..................................................................................... 10-14
RIGHT HAND - TWO STAGE LIMITED FREE-LIFT ................................................................................... 10-12
OUTER MAST
TWO STAGE LIMITED FREE-LIFT (→ S/N B551V03957L) ...................................................................... 10-2
TWO STAGE LIMITED FREE-LIFT (S/N B551V03958L →) ...................................................................... 10-4

©2014 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OUTER MAST (FIGURE 10-1)


TWO STAGE LIMITED FREE-LIFT (→ S/N B551V03957L)

10-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT (→ S/N B551V03957L)
B551

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 3092 mm 3192 mm
ITEM 1 2 3 4 (82.4 in.) (121.7 in.) (125.7 in.)
Mast B551 B551 B551
Group Number 2092 3092 3192
Mast Assy 2060098 2060105 2060106
1 Outer Mast 1531659 1531666 1531667

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ..................................................................................................... 1
2 1345216 Stubshaft ................................................................................................... 2
3 104506 O-Ring ........................................................................................................... 4
4 131716 Shim (0.020 in.) ............................................................................................. 4
5 215212 Wear Strip ..................................................................................................... 2
6 58901 Snap Ring ...................................................................................................... 2
7 129387 Shim (0.020 in.) ............................................................................................. AR
8 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
8 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
8 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
9 1348185 Bushing .......................................................................................................... 2
10 16001 Grease Fitting ................................................................................................. 2
11 1536287 Bushing (Mast Mounting) ............................................................................ 2

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OUTER MAST (FIGURE 10-2)


TWO STAGE LIMITED FREE-LIFT (S/N B551V03958L →)

10-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT (S/N B551V03958L →)
B551

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 3092 mm 3192 mm
ITEM 1 2 3 4 (82.4 in.) (121.7 in.) (125.7 in.)
Mast B551 B551 B551
Group Number 2092 3092 3192
Mast Assy 2060098 2060105 2060106
1 Outer Mast 1531659 1531666 1531667

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ..................................................................................................... 1
2 1345216 Stubshaft ................................................................................................... 2
3 104506 O-Ring ........................................................................................................... 4
4 131716 Shim (0.020 in.) ............................................................................................. AR
4 131715 Shim (0.007 in.) (Optional) ............................................................................. AR
5 215212 Wear Strip ..................................................................................................... 2
6 58901 Snap Ring ...................................................................................................... 2
6 1374797 Snap Ring (Optional) ...................................................................................... 2
7 129387 Shim (0.020 in.) ............................................................................................. AR
8 b 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
8 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 2
8 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
8 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ........................................... 2
8 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
9 1348185 Bushing .......................................................................................................... 2
10 13957 Grease Fitting ............................................................................................... 2
11 4033412 Capscrew ...................................................................................................... 2
12 1626478 Washer .......................................................................................................... 2
13 4033415 Bushing (Mast Mounting) ............................................................................ 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2014 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INNER MAST (FIGURE 10-3)


TWO STAGE LIMITED FREE-LIFT

10-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT
B551

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 3092 mm 3192 mm
ITEM 1 2 3 4 (82.4 in.) (121.7 in.) (125.7 in.)
Mast B551 B551 B551
Group Number 2092 3092 3192
Mast Assy 2060098 2060105 2060106
1 Inner Mast 1381605 1348457 1348458

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
1 1345216 Stubshaft .................................................................................................... 2
2 b 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
2 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 2
2 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
2 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ................................................ 2
2 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
3 129387 Shim (0.020 in.) .............................................................................................. AR
4 58901 Snap Ring ....................................................................................................... 2
4 1374797 Snap Ring (Optional) ...................................................................................... 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2014 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT (FIGURE 10-4)


TWO STAGE LIMITED FREE-LIFT

10-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
B551

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 3092 mm 3192 mm
ITEM 1 2 3 4 (82.4 in.) (121.7 in.) (125.7 in.)
Mast B551 B551 B551
Group Number 2092 3092 3192
Mast Assy 2060098 2060105 2060106
29 Chain 180074 180057 88441

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 131358 Snap Ring ...................................................................................................... 2
2 1333382 Washer (0.060 in.) ......................................................................................... 2
3 1354915 Washer (0.010 in.) ......................................................................................... AR
4 1354916 Washer (0.030 in.) ......................................................................................... AR
5 1354917 Washer (0.060 in.) ......................................................................................... AR
6 ..... Main Lift Cylinder (LH) (FFigure 10-6)....................................................... 1
7 1514866 Pin .................................................................................................................. 2
8 1369357 Chain Anchor ................................................................................................ 2
9 15211 Cotter Pin ...................................................................................................... 2
10 296426 Washer .......................................................................................................... 2
10 297649 Ring (Alternate Part) .................................................................................... 2
11 60137 Locknut ........................................................................................................... 2
11 161003 Nut (Alternate Part) ...................................................................................... 2
12 15223 Cotter Pin ...................................................................................................... 2
13 323160 Washer .......................................................................................................... 1
14 120938 Spring ............................................................................................................ 1
15 1481344 Fitting ............................................................................................................ 1
16 1481097 Hose Assy ..................................................................................................... 2
17 1532650 Fitting ............................................................................................................ 1
18 1379687 Housing (Lowering Control) ............................................................................ 1
19 1486773 Fitting ............................................................................................................ 1
20 1481348 Lowering Control Valve ............................................................................... 1
20 280154 O-Ring ........................................................................................................ 1
20 16486 O-Ring ....................................................................................................... 1
21 313828 Nut ................................................................................................................. 2
21 1581566 Nut (Alternate Part) ...................................................................................... 2
22 292509 Capscrew ....................................................................................................... 2
22 1581583 Capscrew (Alternate Part) ........................................................................... 2
23 1487067 Fitting ............................................................................................................ 1
24 300937 Nut ................................................................................................................. 2
24 1581849 Nut (Alternate Part) ...................................................................................... 2
25 296422 Washer .......................................................................................................... 4
25 1581852 Washer (Alternate Part) ............................................................................... 4
26 323090 Spacer ........................................................................................................... 2
27 292532 Capscrew ....................................................................................................... 2
27 1581829 Capscrew (Alternate Part) ........................................................................... 2
28 ..... Main Lift Cylinder (RH) (FFigure 10-5)....................................................... 1

©2014 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


29 a. . . . . Chain ............................................................................................................. 2
30 1379685 Chain Sheave (Assembly) ........................................................................... 2
31 304526 Snap Ring ...................................................................................................... 2

FOOTNOTES:
a Refer to Table

10-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT CYLINDER (FIGURE 10-5)


RIGHT HAND — TWO STAGE LIMITED FREE-LIFT

10-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE LIMITED FREE-LIFT
B551

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 3092 mm 3192 mm
1 2 3 4 (82.4 in.) (121.7 in.) (125.7 in.)
ITEM Mast B551 B551 B551
Group Number 2092 3092 3192
Cylinder
8601688 8601657 8601658
Group Number
Cylinder Assy 2309117 1361364 1361370
1 Tube Wldmt- 2308856 1361365 1361371
Cylinder
2 Cylinder Rod 2308924 1361362 1361368

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 1371653 Gland .............................................................................................................. 1
4 322902 Wear Ring ...................................................................................................... 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 187388 Snap Ring ....................................................................................................... 1
8 190580 O-Ring ............................................................................................................ 1
9 1319668 Rod Wiper ...................................................................................................... 1
10 1356749 Rod Seal ......................................................................................................... 1
11 55407 O-Ring ............................................................................................................ 1
12 330692 Rod Seal ......................................................................................................... 1
13 322824 Back-Up Ring ................................................................................................. 2
14 1362871 Wear Ring ...................................................................................................... 1
1360140 Kit-Seal (Includes Items 4, 8-14) ........................................................................ 1

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT CYLINDER (FIGURE 10-6)


LEFT HAND — TWO STAGE LIMITED FREE-LIFT

10-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE LIMITED FREE-LIFT
B551

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2092 mm 3092 mm 3192 mm
1 2 3 4 (82.4 in.) (121.7 in.) (125.7 in.)
ITEM Mast B551 B551 B551
Group Number 2092 3092 3192
Cylinder
8601638 8601607 8601608
Group Number
Cylinder Assy 2303325 1361360 1361366
1 Tube Wldmt- 2304117 1361361 1361367
Cylinder
2 Cylinder Rod 2308924 1361362 1361368

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 1371653 Gland .............................................................................................................. 1
4 322902 Wear Ring ...................................................................................................... 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 187388 Snap Ring ....................................................................................................... 1
8 190580 O-Ring ............................................................................................................ 1
9 1319668 Rod Wiper ...................................................................................................... 1
10 1356749 Rod Seal ......................................................................................................... 1
11 55407 O-Ring ............................................................................................................ 1
12 330692 Rod Seal ......................................................................................................... 1
13 322824 Back-Up Ring ................................................................................................. 2
14 1362871 Wear Ring ...................................................................................................... 1
1360140 Kit-Seal (Includes Items 4, 9-14) ........................................................................ 1

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CARRIAGE (FIGURE 10-7)


TWO STAGE LIMITED FREE-LIFT

10-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1482297 Carriage Assembly ............................................................................................. 1
1 1526274 Carriage Wldmt (Frame) ................................................................................. 1
2 1345216 Stubshaft .................................................................................................... 6
3 58901 Snap Ring ....................................................................................................... 6
3 1374797 Snap Ring (Optional) ...................................................................................... 6
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 366115 Spacer ............................................................................................................ 2
6 a 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 6
6 1395175 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 6
6 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
6 1393132 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
7 1481288 Chain Anchor .................................................................................................. 2
8 1353408 Pin .................................................................................................................. 2
9 131358 Snap Ring ....................................................................................................... 4
10 1514866 Pin .................................................................................................................. 2
11 15211 Cotter Pin ....................................................................................................... 2

FOOTNOTES:
a Replace with larger depending on wear

©2014 HYSTER COMPANY See Service Manual 10-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSES (FIGURE 10-8)


TWO STAGE LIMITED FREE-LIFT

10-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
B551

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3092 mm 3192 mm
ITEM 1 2 3 4 (121.7 in.) (125.7 in.)
Mast B551 B551
Group Number 3092 3192
1 Hose Assy 1482247 1482248

KEY:
A: Three Functions
B: Four Functions
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1581582 Capscrew ................................................................................................... 4 8
3 1345348 Clamp ......................................................................................................... 2 4
4 1581566 Nut .............................................................................................................. 6 6
5 1345412 Bracket (RH) .............................................................................................. 1 1
5 1345413 Bracket (LH) ............................................................................................... .. 1
6 1477996 Hose Clamp ............................................................................................... 2 4
7 1481229 Clamp ......................................................................................................... 2 8
8 1360386 Clamp (Double Hose) ................................................................................. 1 2
9 1581842 Capscrew ................................................................................................... 2 4
10 1581565 Nut .............................................................................................................. 2 4
11 1610939 Bracket ....................................................................................................... 1 2
11 b 4052268 Bracket ....................................................................................................... 1 2
12 1581836 Capscrew ................................................................................................... 2 4
13 1581830 Capscrew ................................................................................................... 1 2
14 1581564 Lockwasher ................................................................................................ 1 2
15 c 1360548 Stubshaft .................................................................................................... 1 2
15 d 4051751 Stubshaft .................................................................................................... 1 2
16 c 1494017 Hose Sheave .............................................................................................. 1 2
16 d 4041194 Hose Sheave .............................................................................................. 1 2
17 c 1360549 Spacer ........................................................................................................ 1 2
17 d 4064560 Spacer ........................................................................................................ 1 2
18 1345190 Washer ....................................................................................................... 3 6

FOOTNOTES:
a Refer to Table c → 1/2013
b Used with lift height 2092mm only d 1/2013 →

©2014 HYSTER COMPANY See Service Manual 10-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

10-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

11 MAST-TWO STAGE FULL FREE-LIFT


UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 11
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT (→ 4/2011) .............................................................................................. 11-24
TWO STAGE FULL FREE-LIFT (4/2011 →) .............................................................................................. 11-26
FREE-LIFT
TWO STAGE FULL FREE-LIFT - 8520000 SERIES .................................................................................. 11-14
TWO STAGE FULL FREE-LIFT - 8800000 SERIES .................................................................................. 11-18
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-22
HEADER HOSE
TWO STAGE FULL FREE- LIFT (10/2012 →) ........................................................................................... 11-40
HEADER HOSES
TWO STAGE FULL FREE- LIFT (9/2009 ↔ 4/2011) ................................................................................. 11-32
TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012) ............................................................................... 11-36
TWO STAGE FULL FREE-LIFT (→ 9/2008) .............................................................................................. 11-28
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-6
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 11-8
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 11-12
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 11-10
OUTER MAST
TWO STAGE FULL FREE-LIFT (→ S/N B559V02695L) ........................................................................... 11-2
TWO STAGE FULL FREE-LIFT (S/N B559V02696L →) ........................................................................... 11-4

©2014 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OUTER MAST (FIGURE 11-1)


TWO STAGE FULL FREE-LIFT (→ S/N B559V02695L)

11-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OUTER MAST
TWO STAGE FULL FREE-LIFT (→ S/N B559V02695L)
8520000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Mast Assy 2072424 2072427
1 Outer Mast 1531664 1531667

8800000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Mast Assy 4610118 4610121
1 Outer Mast 1531664 1531667

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ..................................................................................................... 1
2 1345216 Stubshaft ................................................................................................... 2
3 104506 O-Ring ........................................................................................................... 4
4 131716 Shim (0.020 in.) ............................................................................................. 4
4 131715 Shim (0.007 in.) .............................................................................................. 4
5 215212 Wear Strip ..................................................................................................... 2
6 58901 Snap Ring ...................................................................................................... 2
6 1374797 Snap Ring (Optional) ...................................................................................... 2
7 129387 Shim (0.020 in.) ............................................................................................. AR
8 b 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
8 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 2
8 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
8 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ........................................... 2
8 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
9 1348185 Bushing .......................................................................................................... 2
10 16001 Grease Fitting ................................................................................................. 2
11 1536287 Bushing (Mast Mounting) ............................................................................ 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2014 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OUTER MAST (FIGURE 11-2)


TWO STAGE FULL FREE-LIFT (S/N B559V02696L →)

11-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OUTER MAST
TWO STAGE FULL FREE-LIFT (S/N B559V02696L →)
8800000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Mast Assy 4610118 4610121
1 Outer Mast 1531664 1531667

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ..................................................................................................... 1
2 1345216 Stubshaft ................................................................................................... 2
3 104506 O-Ring ........................................................................................................... 4
4 131716 Shim (0.020 in.) ............................................................................................. AR
4 131715 Shim (0.007 in.) .............................................................................................. AR
5 215212 Wear Strip ..................................................................................................... 2
6 58901 Snap Ring ...................................................................................................... 2
6 1374797 Snap Ring (Optional) ...................................................................................... 2
7 129387 Shim (0.020 in.) ............................................................................................. AR
8 b 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
8 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 2
8 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
8 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ........................................... 2
8 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
9 1348185 Bushing .......................................................................................................... 2
10 13957 Grease Fitting ............................................................................................... 2
11 4033412 Capscrew ...................................................................................................... 2
12 1626478 Washer .......................................................................................................... 2
13 4033415 Bushing (Mast Mounting) ............................................................................ 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2014 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INNER MAST (FIGURE 11-3)


TWO STAGE FULL FREE-LIFT

11-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INNER MAST
TWO STAGE FULL FREE-LIFT
8520000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Mast Assy 2072424 2072427
1 Inner Mast 1550075 1550078

8800000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Mast Assy 4610118 4610121
1 Inner Mast 1550075 1550078

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
1 1345216 Stubshaft .................................................................................................... 2
2 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
2 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 2
2 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
2 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ................................................ 2
2 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
3 129387 Shim (0.020 in.) .............................................................................................. AR
4 58901 Snap Ring ....................................................................................................... 2
4 1374797 Snap Ring (Optional) ...................................................................................... 2

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT (FIGURE 11-4)


TWO STAGE FULL FREE-LIFT

11-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAIN LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Lift Cylinder (LH) (FFigure 11-6)........................................................... 1
2 323160 Washer ............................................................................................................... 1
3 1481344 Fitting ................................................................................................................. 1
4 120938 Spring ................................................................................................................ 1
5 1581583 Capscrew ........................................................................................................... 2
6 1379687 Housing (Lowering Control) ................................................................................ 1
6 1333392 Housing (Lowering Control) (Optional) .......................................................... 1
7 1481097 Hose Assy ......................................................................................................... 2
8 1532650 Fitting ................................................................................................................. 1
9 1581566 Nut ...................................................................................................................... 2
10 1481348 Lowering Control Valve .................................................................................... 1
10 252729 O-Ring ........................................................................................................... 1
10 16485 O-Ring ........................................................................................................... 1
11 1486773 Fitting ................................................................................................................. 1
12 1487067 Fitting ................................................................................................................. 1
13 ..... Main Lift Cylinder (RH) (FFigure 11-5)........................................................... 1
14 1581849 Nut ...................................................................................................................... 2
15 1581852 Washer ............................................................................................................... 4
16 323090 Spacer ................................................................................................................ 2
17 1581829 Capscrew ........................................................................................................... 2
18 1354915 Washer (0.010 in.) ............................................................................................. AR
18 1354916 Washer (0.030 in.) ............................................................................................. AR
18 1354917 Washer (0.060 in.) ............................................................................................. AR
19 1333382 Washer (0.060 in.) ............................................................................................. 2
20 131358 Snap Ring .......................................................................................................... 2

©2014 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT CYLINDER (FIGURE 11-5)


RIGHT HAND — TWO STAGE FULL FREE-LIFT

11-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT
B559

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
1 2 3 4 (113.3 in.) (125.1 in.)
ITEM Mast B559 B559
Group Number 2878 3178
Cylinder
8501805 8501808
Group Number
Cylinder Assy 2069302 2069306
1 Tube Wldmt- 2069273 2069276
Cylinder
2 Cylinder Rod 1365634 1365637

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 1310369 Rod Wiper ...................................................................................................... 1
4 1381082 Rod Seal ......................................................................................................... 1
5 b 1498116 Gland .............................................................................................................. 1
5 c 1563591 Gland .............................................................................................................. 1
6 132834 Back-Up Ring ................................................................................................. 1
7 55407 O-Ring ............................................................................................................ 1
8 1374802 Wear Ring ...................................................................................................... 1
9 190887 Sealing Ring ................................................................................................... 1
10 295649 Screw ............................................................................................................. 1
1498115 Kit-Seal (Includes Items 3-4, 6-8) ....................................................................... 1

FOOTNOTES:
a Refer to Table c B559V01969 →
b → B559V01968

©2014 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT CYLINDER (FIGURE 11-6)


LEFT HAND — TWO STAGE FULL FREE-LIFT

11-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT
B559

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
1 2 3 4 (113.3 in.) (125.1 in.)
ITEM Mast B559 B559
Group Number 2878 3178
Cylinder
8501905 8501908
Group Number
Cylinder Assy 2069331 2069334
1 Tube Wldmt- 2069273 2069276
Cylinder
2 Cylinder Rod 1365663 1365666

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 1310369 Rod Wiper ...................................................................................................... 1
4 1381082 Rod Seal ......................................................................................................... 1
5 b 1498116 Gland .............................................................................................................. 1
5 c 1563591 Gland .............................................................................................................. 1
6 132834 Back-Up Ring ................................................................................................. 1
7 55407 O-Ring ............................................................................................................ 1
8 1374802 Wear Ring ...................................................................................................... 1
9 1362875 Piston Ring ..................................................................................................... 1
10 295649 Screw ............................................................................................................. 1
11 190887 Sealing Ring ................................................................................................... 1
1498115 Kit-Seal (Includes Items 3-4, 6-8, 11) ................................................................. 1

FOOTNOTES:
a Refer to Table c S/N B559V01969 →
b → S/N B559V01968

©2014 HYSTER COMPANY See Service Manual 11-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FREE-LIFT (FIGURE 11-7)


TWO STAGE FULL FREE-LIFT — 8520000 SERIES

11-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FREE-LIFT
TWO STAGE FULL FREE-LIFT – 8520000 SERIES
B559

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
3 Hose Assy 2091041 2085024
23 Chain 1550125 1550128

ITEM PART NO. DESCRIPTION QTY


1 1481345 Fitting .................................................................................................................. 1
2 1596420 Capscrew ............................................................................................................ 2
3 a. . . . . Hose Assy ........................................................................................................... 1
4 1581562 Lockwasher ......................................................................................................... 3
5 1481230 Capscrew ............................................................................................................ 1
6 1340687 Pin ...................................................................................................................... 1
7 15211 Cotter Pin ........................................................................................................... 1
8 1596421 Nut ...................................................................................................................... 2
9 178119 Clamp ................................................................................................................. 1
10 1581851 Washer ............................................................................................................... 2
11 1489972 Bracket ............................................................................................................... 1
12 15223 Cotter Pin ........................................................................................................... 1
13 1596404 Capscrew ........................................................................................................... 4
14 1481346 Valve (Flow) ....................................................................................................... 1
14 16485 O-Ring ........................................................................................................... 1
14 252729 O-Ring ........................................................................................................... 1
15 1573676 Bracket (Cylinder Guard) .................................................................................... 1
16 1581852 Washer ............................................................................................................... 4
17 1581849 Nut ...................................................................................................................... 5
18 182377 Nut ...................................................................................................................... 1
19 182376 Ring .................................................................................................................... 1
20 1605676 Chain Anchor .................................................................................................... 1
21 1481052 Pin ....................................................................................................................... 1
22 1481054 Chain Sheave .................................................................................................... 1
22 1481053 Chain Sheave ................................................................................................ 1
22 1378699 Ball Bearing .................................................................................................. 2
23 a. . . . . Chain .................................................................................................................. 1
24 1481009 Crosshead .......................................................................................................... 1
25 310549 Pin ...................................................................................................................... 1
26 ..... Free-Lift Cylinder (FFigure 11-9).................................................................... 1
27 1596408 Washer ............................................................................................................... 1
28 1596407 Lockwasher ......................................................................................................... 1
29 1596406 Capscrew ........................................................................................................... 1
30 1481055 Bracket ................................................................................................................ 1
31 1581591 Capscrew ............................................................................................................ 1
32 166112 Clamp ................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 11-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a Refer to Table

11-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FREE-LIFT (FIGURE 11-8)


TWO STAGE FULL FREE-LIFT — 8800000 SERIES

11-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FREE-LIFT
TWO STAGE FULL FREE-LIFT – 8800000 SERIES
B559

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
3 Hose Assy 2091041 2085024
23 Chain 1550125 1550128

ITEM PART NO. DESCRIPTION QTY


1 1481345 Fitting .................................................................................................................. 1
2 1596420 Capscrew ............................................................................................................ 2
3 a. . . . . Hose Assy ........................................................................................................... 1
4 1581562 Lockwasher ......................................................................................................... 2
5 302465 Roll Pin .............................................................................................................. 1
6 1340687 Pin ...................................................................................................................... 1
7 15211 Cotter Pin ........................................................................................................... 1
8 1596421 Nut ...................................................................................................................... 2
9 178119 Clamp ................................................................................................................. 1
10 1581851 Washer ............................................................................................................... 2
11 1489972 Bracket ............................................................................................................... 1
12 15223 Cotter Pin ........................................................................................................... 1
13 1596404 Capscrew ........................................................................................................... 4
14 1481346 Valve (Flow) ....................................................................................................... 1
14 16485 O-Ring ........................................................................................................... 1
14 252729 O-Ring ........................................................................................................... 1
15 1573676 Bracket (Cylinder Guard) .................................................................................... 1
16 1581852 Washer ............................................................................................................... 3
17 1581849 Nut ...................................................................................................................... 4
18 182377 Nut ...................................................................................................................... 1
19 182376 Ring .................................................................................................................... 1
20 1605676 Chain Anchor .................................................................................................... 1
21 4020968 Pin ...................................................................................................................... 1
22 1481054 Chain Sheave .................................................................................................... 1
22 1481053 Chain Sheave ................................................................................................ 1
22 1378699 Ball Bearing .................................................................................................. 2
23 a. . . . . Chain .................................................................................................................. 1
24 ..... Free-Lift Cylinder (FFigure 11-9).................................................................... 1
25 310549 Pin ...................................................................................................................... 1
26 4020911 Crosshead ......................................................................................................... 1
27 1596408 Washer ............................................................................................................... 1
28 1596407 Lockwasher ......................................................................................................... 1
29 1596406 Capscrew ........................................................................................................... 1
30 1581566 Nut ...................................................................................................................... 1
31 4020912 Capscrew (without Header Hoses) ..................................................................... 1
31 4020914 Capscrew (with 3 Function Header Hoses) .................................................... 1
31 4020923 Capscrew (with 4 Function Header Hoses) ........................................................ 1
32 166112 Clamp ................................................................................................................. 1

©2014 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FREE-LIFT
TWO STAGE FULL FREE-LIFT – 8800000 SERIES

ITEM PART NO. DESCRIPTION QTY


33 4050832 Spacer ................................................................................................................ 1

FOOTNOTES:
a Refer to Table

11-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 11-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FREE-LIFT CYLINDER (FIGURE 11-9)


TWO STAGE FULL FREE-LIFT

11-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
8520000/8800000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
1 2 3 4 (113.3 in.) (125.1 in.)
ITEM Mast B559 B559
Group Number 2878 3178
Cylinder
8500305 8500308
Group Number
Cylinder Assy 2068197 2068200
1 Tube Wldmt- 1362921 1362924
Cylinder
2 Cylinder Rod 2068157 2068160

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy .................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................. 1
3 1463105 Rod Wiper ..................................................................................................... 1
4 1622946 Rod Seal ........................................................................................................ 1
5 1362880 Gland ............................................................................................................. 1
6 615135 Back-Up Ring ................................................................................................ 1
7 55146 O-Ring ........................................................................................................... 1
8 638250 Back-Up Ring ................................................................................................ 1
9 201829 Rod Seal ........................................................................................................ 1
10 1362881 Wear Ring ...................................................................................................... 1
11 297538 Check Valve .................................................................................................. 1
12 190580 O-Ring ........................................................................................................... 1
13 297531 Washer .......................................................................................................... 1
14 187388 Snap Ring ...................................................................................................... 1
15 1361302 Screw ............................................................................................................. 1
16 190887 Sealing Ring .................................................................................................. 1
1360141 Kit-Seal (Includes Items 3-4, 6-10, 12, 16) ......................................................... 1

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 11-23


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CARRIAGE (FIGURE 11-10)


TWO STAGE FULL FREE-LIFT (→ 4/2011)

11-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CARRIAGE
TWO STAGE FULL FREE-LIFT (→ 4/2011)

ITEM PART NO. DESCRIPTION QTY


2108528 Carriage Assembly ............................................................................................. 1
1 1693452 Carriage Wldmt .............................................................................................. 1
2 1345216 Stubshaft .................................................................................................... 6
3 58901 Snap Ring ....................................................................................................... 6
3 1374797 Snap Ring (Optional) ...................................................................................... 6
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 366115 Spacer ............................................................................................................ 2
6 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 6
6 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
6 1393132 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
6 1395175 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 6
7 1549685 Chain Anchor .................................................................................................. 1
8 185597 Pin .................................................................................................................. 1
9 131358 Snap Ring ....................................................................................................... 2
10 1340687 Pin .................................................................................................................. 1
11 15211 Cotter Pin ....................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 11-25


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CARRIAGE (FIGURE 11-11)


TWO STAGE FULL FREE-LIFT (4/2011 →)

11-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CARRIAGE
TWO STAGE FULL FREE-LIFT (4/2011 →)

ITEM PART NO. DESCRIPTION QTY


4610114 Carriage Assembly ............................................................................................. 1
1 4027331 Carriage Wldmt .............................................................................................. 1
2 1345216 Stubshaft .................................................................................................... 6
3 58901 Snap Ring ....................................................................................................... 6
3 1374797 Snap Ring (Optional) ...................................................................................... 6
4 129387 Shim (0.020 in.) .............................................................................................. AR
5 366115 Spacer ............................................................................................................ 2
6 a 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 6
6 1395175 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 6
6 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
6 1393132 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
7 1549685 Chain Anchor .................................................................................................. 1
8 185597 Pin .................................................................................................................. 1
9 131358 Snap Ring ....................................................................................................... 2
10 1340687 Pin .................................................................................................................. 1
11 15211 Cotter Pin ....................................................................................................... 1

FOOTNOTES:
a Replace with larger depending on wear

©2014 HYSTER COMPANY See Service Manual 11-27


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSES (FIGURE 11-12)


TWO STAGE FULL FREE-LIFT (→ 9/2008)

11-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSES
TWO STAGE FULL FREE-LIFT (→ 9/2008)
B559

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
2 Hydraulic Tube 1549995 1549998
3 Hydraulic Tube 1549965 1549968
29 Hose Guide 1619741 1619744
33 Header Hose 2075628 2073828
34 Header Hose 1481944 1481947
35 Header Hose 2073796 2073799
36 Header Hose 1481884 1481887

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1481229 Clamp ......................................................................................................... 2 2
2 a. . . . . Hydraulic Tube ........................................................................................... 1 1
3 a. . . . . Hydraulic Tube ........................................................................................... 1 1
4 1360386 Clamp (Double Hose) ................................................................................. 3 6
5 1581842 Capscrew ................................................................................................... 2 ..
6 1617658 Clamp ......................................................................................................... 2 2
7 b 1676088
1481252 Bracket (LH) ............................................................................................... 1 1
7 c 1676087
1481253 Bracket (RH) .............................................................................................. 1 1
8 1581849 Nut .............................................................................................................. 1 1
9 1581592 Capscrew (Lower) ...................................................................................... 1 2
10 1581564 Lockwasher ................................................................................................ 1 2
11 1581560 Washer ....................................................................................................... 2 4
12 1481255 Stubshaft .................................................................................................... 1 2
13 1581559 Washer ....................................................................................................... .. 1
14 1550020 Spacer ........................................................................................................ .. 1
15 1617657 Clamp ......................................................................................................... 2 4
16 1477996 Hose Clamp ............................................................................................... 2 4
17 1581741 Capscrew ................................................................................................... 2 4
18 1581565 Nut .............................................................................................................. 4 8
19 1606855 Spacer ........................................................................................................ 2 2
20 1605688 Hose Guide ................................................................................................ 1 1
21 1345423 Clamp ......................................................................................................... 1 1
22 1360508 Clamp ......................................................................................................... 1 1
23 1581582 Capscrew ................................................................................................... 1 2
24 1481765 Clamp ......................................................................................................... 1 1

©2014 HYSTER COMPANY See Service Manual 11-29


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSES
TWO STAGE FULL FREE-LIFT (→ 9/2008)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
25 1581566 Nut .............................................................................................................. 1 2
26 1481766 Clamp ......................................................................................................... .. 1
27 1529015 Cap ............................................................................................................. 2 4
28 137852 Strap Clamp ............................................................................................... 1 2
29 a. . . . . Hose Guide ................................................................................................ 1 1
30 1581830 Capscrew (Upper RH) ................................................................................ 1 ..
30 1597560 Capscrew (Upper LH) ................................................................................ .. 1
31 b 1676088
1481252 Bracket (LH) ............................................................................................... .. 1
31 c 1676088
1481252 Bracket (LH) (Alternate Part) ...................................................................... .. 1
32 1481249 Hose Sheave .............................................................................................. 1 2
32 1353521 Bushing .................................................................................................. 1 1
33 a. . . . . Header Hose .............................................................................................. .. 1
34 a. . . . . Header Hose .............................................................................................. .. 1
35 a. . . . . Header Hose .............................................................................................. 1 1
36 a. . . . . Header Hose .............................................................................................. 1 1
37 1481248 Hose Sheave .............................................................................................. 1 2
37 1353521 Bushing .................................................................................................. 1 1
38 1581843 Capscrew ................................................................................................... .. 2
39 1360507 Clamp (Not Illustrated) ............................................................................... 6 6
40 1617658 Clamp (Not Illustrated) ............................................................................... 1 1

FOOTNOTES:
a Refer to Table c 5/2008 →
b → 5/2008

11-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 11-31


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSES (FIGURE 11-13)


TWO STAGE FULL FREE- LIFT (9/2009 ↔ 4/2011)

11-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSES
TWO STAGE FULL FREE- LIFT (9/2009 ↔ 4/2011)
B559

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
3 Hydraulic Tube 1549965 1549968
4 Hydraulic Tube 1549995 1549998
16 Hose Guide 1605688 1605688
27 Hose Guide 1619741 1619744
29 Header Hose 2110335 2110338
30 Header Hose 2110431 2110434

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1360507 Clamp ......................................................................................................... 6 6
2 1606855 Spacer ........................................................................................................ 2 2
3 a. . . . . Hydraulic Tube ........................................................................................... 1 1
4 a. . . . . Hydraulic Tube ........................................................................................... 1 1
5 893834 Header Hose (Bracket) .............................................................................. 1 2
6 1345190 Washer ....................................................................................................... 1 2
7 1581564 Lockwasher ................................................................................................ 1 2
8 1494017 Hose Sheave .............................................................................................. 1 2
9 1353521 Bushing .................................................................................................. 1 2
10 1360549 Spacer ........................................................................................................ 1 2
11 1360547 Stubshaft .................................................................................................... 1 2
12 1581830 Capscrew ................................................................................................... 1 2
13 1581741 Capscrew ................................................................................................... 4 8
14 1360386 Clamp (Double Hose) ................................................................................. 3 6
15 1610914 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guide ................................................................................................ 1 1
17 1617658 Clamp ......................................................................................................... 1 1
18 1360508 Clamp ......................................................................................................... 1 1
19 1345423 Clamp ......................................................................................................... 1 1
20 137852 Strap Clamp ............................................................................................... 1 2
21 1529015 Cap ............................................................................................................. 2 4
22 1581566 Nut .............................................................................................................. 2 4
23 1643405 Hose Clamp ............................................................................................... 1 2
24 1581581 Capscrew ................................................................................................... 2 4
25 1477996 Hose Clamp ............................................................................................... .. 2
26 1481229 Clamp ......................................................................................................... 2 5
27 a. . . . . Hose Guide ................................................................................................ 1 1
28 1581842 Capscrew ................................................................................................... 2 ..

©2014 HYSTER COMPANY See Service Manual 11-33


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSES
TWO STAGE FULL FREE- LIFT (9/2009 ↔ 4/2011)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
28 1581843 Capscrew ................................................................................................... .. 2
29 a. . . . . Header Hose .............................................................................................. 2 2
30 a. . . . . Header Hose .............................................................................................. .. 2

FOOTNOTES:
a Refer to Table

11-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 11-35


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSES (FIGURE 11-14)


TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012)

11-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSES
TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012)
B559

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2878 mm 3178 mm
ITEM 1 2 3 4 (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
3 Hydraulic Tube 1549965 1549968
4 Hydraulic Tube 1549995 1549998
5 Hose Assy 4610701 4610704
16 Hose Guide 1605688 1605688
21 Hose Assy 4610672 4610675
27 Hose Guide 1619741 1619744

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1360507 Clamp ......................................................................................................... 6 6
2 1606855 Spacer ........................................................................................................ 2 2
3 a. . . . . Hydraulic Tube ........................................................................................... 1 1
4 a. . . . . Hydraulic Tube ........................................................................................... 1 1
5 a. . . . . Hose Assy .................................................................................................. .. 2
6 1598303 Washer ....................................................................................................... 1 2
7 1581564 Lockwasher ................................................................................................ 1 2
8 1494017 Hose Sheave .............................................................................................. 1 2
9 b. . . . . Bushing .................................................................................................. 1 2
10 4020913 Spacer ........................................................................................................ 1 2
11 4020969 Stubshaft .................................................................................................... 1 2
12 1581828 Capscrew ................................................................................................... 1 2
13 1581741 Capscrew ................................................................................................... 4 8
14 1360386 Clamp (Double Hose) ................................................................................. 3 6
15 1610914 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guide ................................................................................................ 1 1
17 1617658 Clamp ......................................................................................................... 1 1
18 1360508 Clamp ......................................................................................................... 1 1
19 1345423 Clamp ......................................................................................................... 1 1
20 137852 Strap Clamp ............................................................................................... 1 2
21 a. . . . . Hose Assy .................................................................................................. 2 2
22 1529015 Cap ............................................................................................................. 2 4
23 4008020 Clamp ......................................................................................................... 1 2
24 1597448 Capscrew ................................................................................................... 2 4
25 1477996 Hose Clamp ............................................................................................... .. 2
26 1481229 Clamp ......................................................................................................... 2 4
27 a. . . . . Hose Guide ................................................................................................ 1 1
28 1581842 Capscrew ................................................................................................... 2 ..

©2014 HYSTER COMPANY See Service Manual 11-37


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSES
TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
28 1581843 Capscrew ................................................................................................... .. 2

FOOTNOTES:
a Refer to Table b → 1/2013

11-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 11-39


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE (FIGURE 11-15)


TWO STAGE FULL FREE- LIFT (10/2012 →)

11-40 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE- LIFT (10/2012 →)
B559

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3178 mm 3478 mm
ITEM 1 2 3 4 (125.1 in.) (136.9 in.)
Mast B559 B559
Group Number 3178 3478
1 Hose Guide 1619744 1619747
2 Hose Guide 1605688 1605688
3 Hydraulic Tube 1549968 1549971
4 Hydraulic Tube 1549998 1550001
5 Hose Assy 4610704 4610707
21 Hose Assy 4610675 4610678

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Guide ................................................................................................ 1 1
2 a. . . . . Hose Guide ................................................................................................ 1 1
3 a. . . . . Hydraulic Tube ........................................................................................... 1 1
4 a. . . . . Hydraulic Tube ........................................................................................... 1 1
5 a. . . . . Hose Assy .................................................................................................. .. 2
6 1598303 Washer ....................................................................................................... 1 2
7 4041194 Hose Sheave .............................................................................................. 1 2
8 4057500 Stubshaft .................................................................................................... 1 2
9 1360549 Spacer ........................................................................................................ 1 2
10 1345190 Washer ....................................................................................................... 1 2
11 4020923 Capscrew ................................................................................................... .. 1
12 4020913 Spacer ........................................................................................................ 1 2
13 1581566 Nut .............................................................................................................. 1 1
14 1360386 Clamp (Double Hose) ................................................................................. 3 6
15 4008020 Clamp ......................................................................................................... 1 2
16 1606855 Spacer ........................................................................................................ 2 2
17 1529015 Cap ............................................................................................................. 2 4
18 1597448 Capscrew ................................................................................................... 2 4
19 137852 Strap Clamp ............................................................................................... 1 2
20 1360508 Clamp ......................................................................................................... 1 1
21 a. . . . . Hose Assy .................................................................................................. 2 2
22 1617658 Clamp ......................................................................................................... 1 1
23 1581741 Capscrew ................................................................................................... 2 4
24 1345423 Clamp ......................................................................................................... 1 1
25 1581834 Capscrew ................................................................................................... 2 4
26 1581565 Nut .............................................................................................................. 2 4
27 1481229 Clamp ......................................................................................................... 3 6
28 1477996 Hose Clamp ............................................................................................... 2 4

©2014 HYSTER COMPANY See Service Manual 11-41


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE
TWO STAGE FULL FREE- LIFT (10/2012 →)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
29 1360507 Clamp ......................................................................................................... 4 4
30 1581564 Lockwasher ................................................................................................ 1 2
31 893834 Header Hose (Bracket) .............................................................................. 1 2
32 1581828 Capscrew ................................................................................................... 1 2
33 1581843 Capscrew ................................................................................................... .. 2

FOOTNOTES:
a Refer to Table

11-42 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

12 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 12
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT (→ 4/2011) .......................................................................................... 12-24
THREE STAGE FULL FREE-LIFT (4/2011 →) .......................................................................................... 12-26
FREE-LIFT
THREE STAGE FULL FREE-LIFT - 8520000 SERIES ............................................................................... 12-18
THREE STAGE FULL FREE-LIFT - 8800000 SERIES ............................................................................... 12-20
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (S/N B555V06632G →) ....................................... 12-32
THREE STAGE FULL FREE-LIFT - 8800000 SERIES ............................................................................... 12-36
THREE STAGE FULL FREE-LIFT - 8520000 SERIES (→ S/N B555V06631G) ....................................... 12-28
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-6
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - RIGHT HAND .................................................................................... 12-14
THREE STAGE FULL FREE-LIFT - LEFT HAND ....................................................................................... 12-16
OUTER MAST
THREE STAGE FULL FREE-LIFT (→ S/N B555V13829L) ....................................................................... 12-2
THREE STAGE FULL FREE-LIFT (S/N B555V13830L →) ....................................................................... 12-4

©2014 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OUTER MAST (FIGURE 12-1)


THREE STAGE FULL FREE-LIFT (→ S/N B555V13829L)

12-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT (→ S/N B555V13829L)
8520000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assy 2072392 2072394 2072396 2072399
1 Outer Mast 1531665 1531667 1531670 1531673

8800000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assy 4608270 4608272 4608274 4608277
1 Outer Mast 1531665 1531667 1531670 1531673

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy .......................................................................................................... 1
1 a. . . . . Outer Mast ..................................................................................................... 1
2 1345216 Stubshaft ................................................................................................... 2
3 104506 O-Ring ........................................................................................................... 4
4 131716 Shim (0.020 in.) ............................................................................................. 4
5 215212 Wear Strip ..................................................................................................... 2
6 58901 Snap Ring ...................................................................................................... 2
7 129387 Shim (0.020 in.) ............................................................................................. AR
8 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
8 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
8 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
9 1348185 Bushing .......................................................................................................... 2
10 16001 Grease Fitting ................................................................................................. 2
11 1536287 Bushing (Mast Mounting) ............................................................................ 2

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

OUTER MAST (FIGURE 12-2)


THREE STAGE FULL FREE-LIFT (S/N B555V13830L →)

12-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT (S/N B555V13830L →)
8800000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assy 4608270 4608272 4608274 4608277
1 Outer Mast 1531665 1531667 1531670 1531673

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy .......................................................................................................... 1
1 a. . . . . Outer Mast ..................................................................................................... 1
1 1345216 Stubshaft ................................................................................................... 2
2 104506 O-Ring ........................................................................................................... 4
3 131716 Shim (0.020 in.) ............................................................................................. AR
3 131715 Shim (0.007 in.) (Optional) ............................................................................. AR
4 215212 Wear Strip ..................................................................................................... 2
5 58901 Snap Ring ...................................................................................................... 2
5 1374797 Snap Ring (Optional) ...................................................................................... 2
6 129387 Shim (0.020 in.) ............................................................................................. AR
7 b 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
7 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 2
7 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
7 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ........................................... 2
7 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
8 1348185 Bushing .......................................................................................................... 2
9 13957 Grease Fitting ............................................................................................... 2
10 4033412 Capscrew ...................................................................................................... 2
11 1626478 Washer .......................................................................................................... 2
12 4033415 Bushing (Mast Mounting) ............................................................................ 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2014 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTERMEDIATE MAST (FIGURE 12-3)


THREE STAGE FULL FREE-LIFT

12-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
8520000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assy 2072392 2072394 2072396 2072399
1 Intermediate Mast 1353006 1353008 1353010 1353013

8800000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assy 4608270 4608272 4608274 4608277
1 Intermediate Mast 1353006 1353008 1353010 1353013

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy .......................................................................................................... 1
1 a. . . . . Intermediate Mast ......................................................................................... 1
1 1345216 Stubshaft ................................................................................................... 4
2 58901 Snap Ring ...................................................................................................... 4
3 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 4
3 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 4
3 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 4
3 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ........................................... 4
3 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 4
4 129387 Shim (0.020 in.) ............................................................................................. AR
5 131716 Shim (0.020 in.) ............................................................................................. AR
6 215212 Wear Strip ..................................................................................................... 2
7 104506 O-Ring ........................................................................................................... 4

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INNER MAST (FIGURE 12-4)


THREE STAGE FULL FREE-LIFT

12-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT
8520000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assy 2072392 2072394 2072396 2072399
1 Inner Mast 1481806 1481808 1481810 1481813

8800000 SERIES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assy 4608270 4608272 4608274 4608277
1 Inner Mast 1481806 1481808 1481810 1481813

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy .......................................................................................................... 1
1 a. . . . . Inner Mast ..................................................................................................... 1
1 1345216 Stubshaft ................................................................................................... 2
2 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
2 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 2
2 1333399 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
2 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ........................................... 2
2 1337900 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
3 129387 Shim (0.020 in.) ............................................................................................. AR
4 58901 Snap Ring ...................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT (FIGURE 12-5)


THREE STAGE FULL FREE-LIFT

12-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT
B555

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
11 Chain 164474 88441 180137 177352

ITEM PART NO. DESCRIPTION QTY


1 131358 Snap Ring .......................................................................................................... 2
2 1333382 Washer (0.060 in.) ............................................................................................. 2
3 1354917 Washer (0.060 in.) ............................................................................................. AR
3 1354916 Washer (0.030 in.) ............................................................................................. AR
3 1354915 Washer (0.010 in.) ............................................................................................. AR
4 1581829 Capscrew ........................................................................................................... 3
5 1581852 Washer ............................................................................................................... 4
6 323090 Spacer ................................................................................................................ 2
7 1581849 Nut ...................................................................................................................... 2
8 ..... Main Lift Cylinder (LH) (FFigure 12-7)........................................................... 1
9 304526 Snap Ring .......................................................................................................... 2
10 1379685 Chain Sheave (Assembly) ................................................................................ 2
11 a. . . . . Chain .................................................................................................................. 2
12 1369357 Chain Anchor .................................................................................................... 2
13 15211 Cotter Pin ........................................................................................................... 4
14 1514866 Pin ...................................................................................................................... 4
15 15223 Cotter Pin ........................................................................................................... 4
16 297649 Ring .................................................................................................................... 4
17 161003 Nut ...................................................................................................................... 4
18 323160 Washer ............................................................................................................... 1
19 120938 Spring ................................................................................................................ 1
20 1481344 Fitting ................................................................................................................. 1
21 1481097 Hose Assy ......................................................................................................... 2
22 1532650 Fitting ................................................................................................................. 1
23 1333392 Housing (Lowering Control) ............................................................................ 1
24 1581566 Nut ...................................................................................................................... 4
25 1581583 Capscrew ........................................................................................................... 2
26 1481348 Lowering Control Valve .................................................................................... 1
27 1486773 Fitting ................................................................................................................. 1
28 1473898 Fitting ................................................................................................................. 1
29 2075629 Tube Assy .......................................................................................................... 1
30 1363251 Clamp ................................................................................................................. 1
31 1581580 Capscrew ........................................................................................................... 2
32 1487067 Fitting ................................................................................................................. 1
33 ..... Main Lift Cylinder (RH) (FFigure 12-6)........................................................... 1
34 ..... Free-Lift Hose (FFigure 12-9).......................................................................... 1
35 1365140 Chain Anchor .................................................................................................... 2
36 1343989 Hose Sheave ..................................................................................................... 1
37 1360547 Stubshaft ........................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


38 1581564 Lockwasher ....................................................................................................... 1

FOOTNOTES:
a Refer to Table

12-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT CYLINDER (FIGURE 12-6)


THREE STAGE FULL FREE-LIFT — RIGHT HAND

12-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT – RIGHT HAND
B555

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
ITEM Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Cylinder
8601756 8601758 8601760 8601763
Group Number
Cylinder Assy 1362706 1362719 1362731 1362749
1 Tube Wldmt- 1362713 1362726 1362738 1362756
Cylinder
2 Cylinder Rod 1362704 1362717 1362729 1362746
4 Spacer ---- ---- 1355610 1355610

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy .................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................. 1
3 1371653 Gland ............................................................................................................. 1
4 a. . . . . Spacer ........................................................................................................... 1
5 257913 Check Valve .................................................................................................. 1
6 297531 Washer .......................................................................................................... 1
7 187388 Snap Ring ...................................................................................................... 1
8 190580 O-Ring ........................................................................................................... 1
9 1319668 Rod Wiper ..................................................................................................... 1
10 1356749 Rod Seal ......................................................................................................... 1
11 55407 O-Ring ........................................................................................................... 1
12 330692 Rod Seal ........................................................................................................ 1
13 322824 Back-Up Ring ................................................................................................ 2
14 1362871 Wear Ring ...................................................................................................... 1
15 1362875 Piston Ring ................................................................................................... 1
16 322902 Wear Ring ...................................................................................................... 1
1360139 Kit-Seal (Includes Items 8-16) ............................................................................ 1

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MAIN LIFT CYLINDER (FIGURE 12-7)


THREE STAGE FULL FREE-LIFT — LEFT HAND

12-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT – LEFT HAND
B555

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
ITEM Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Cylinder
8601706 8601708 8601710 8601713
Group Number
Cylinder Assy 1362702 1362715 1362727 1362745
1 Tube Wldmt- 1362703 1362716 1362728 1366057
Cylinder
2 Cylinder Rod 1362704 1362717 1362729 1362746
4 Spacer ---- ---- 1355610 1355610

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy .................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................. 1
3 1371653 Gland ............................................................................................................. 1
4 a. . . . . Spacer ........................................................................................................... 1
5 257913 Check Valve .................................................................................................. 1
6 297531 Washer .......................................................................................................... 1
7 187388 Snap Ring ...................................................................................................... 1
8 190580 O-Ring ........................................................................................................... 1
9 1319668 Rod Wiper ..................................................................................................... 1
10 1356749 Rod Seal ......................................................................................................... 1
11 55407 O-Ring ........................................................................................................... 1
12 330692 Rod Seal ........................................................................................................ 1
13 322824 Back-Up Ring ................................................................................................ 2
14 1362871 Wear Ring ...................................................................................................... 1
15 1362875 Piston Ring ................................................................................................... 1
16 322902 Wear Ring ...................................................................................................... 1
1360139 Kit-Seal (Includes Items 8-16) ............................................................................ 1

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FREE-LIFT (FIGURE 12-8)


THREE STAGE FULL FREE-LIFT — 8520000 SERIES

12-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FREE-LIFT
THREE STAGE FULL FREE-LIFT – 8520000 SERIES
B555

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
1 Hose Assy 2085048 2085050 2085052 2085055
2 Chain 1550126 1550128 1550131 1550135

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Hose Assy ......................................................................................................... 1
2 a. . . . . Chain .................................................................................................................. 1
3 1343989 Hose Sheave ..................................................................................................... 1
3 1354901 Bushing ......................................................................................................... 1
4 1360534 Stubshaft ............................................................................................................. 1
5 1581564 Lockwasher ....................................................................................................... 1
6 1581829 Capscrew ........................................................................................................... 1
7 1481054 Chain Sheave .................................................................................................... 1
7 1378699 Ball Bearing .................................................................................................. 2
8 1596406 Capscrew ........................................................................................................... 1
9 1596407 Lockwasher ......................................................................................................... 1
10 1596408 Washer ............................................................................................................... 1
11 1481055 Bracket ................................................................................................................ 1
12 1581849 Nut ...................................................................................................................... 1
13 1581591 Capscrew ............................................................................................................ 1
14 1481230 Capscrew ............................................................................................................ 1
15 1581562 Lockwasher ......................................................................................................... 1
16 1481052 Pin ....................................................................................................................... 1
17 310549 Pin ...................................................................................................................... 1
18 1481009 Crosshead .......................................................................................................... 1
19 1489972 Bracket ............................................................................................................... 1
20 1596404 Capscrew ........................................................................................................... 4
21 1581852 Washer ............................................................................................................... 4
22 1581849 Nut ...................................................................................................................... 4
23 ..... Free-Lift Cylinder (FFigure 12-10).................................................................. 1
24 1573677 Guard ................................................................................................................. 1
25 1481346 Valve (Flow) ....................................................................................................... 1
26 182377 Nut ...................................................................................................................... 1
27 182376 Ring .................................................................................................................... 1
28 1340687 Pin ...................................................................................................................... 1
29 1605676 Chain Anchor .................................................................................................... 1
30 15211 Cotter Pin ........................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FREE-LIFT (FIGURE 12-9)


THREE STAGE FULL FREE-LIFT — 8800000 SERIES

12-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FREE-LIFT
THREE STAGE FULL FREE-LIFT – 8800000 SERIES
B555

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
1 Hose Assy 2085048 2085050 2085052 2085055
2 Chain 1550126 1550128 1550131 1550135

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Hose Assy ......................................................................................................... 1
2 a. . . . . Chain .................................................................................................................. 1
3 1481054 Chain Sheave .................................................................................................... 1
3 1378699 Ball Bearing .................................................................................................. 2
4 4020968 Pin ...................................................................................................................... 1
5 4020912 Capscrew ............................................................................................................ 1
6 4050832 Spacer ................................................................................................................ 1
7 1581566 Nut ...................................................................................................................... 1
8 4020911 Crosshead ......................................................................................................... 1
9 302465 Roll Pin .............................................................................................................. 1
10 310549 Pin ...................................................................................................................... 1
11 1596406 Capscrew ........................................................................................................... 1
12 1596408 Washer ............................................................................................................... 1
13 ..... Free-Lift Cylinder (FFigure 12-10).................................................................. 1
14 1481346 Valve (Flow) ....................................................................................................... 1
15 1489972 Bracket ............................................................................................................... 1
16 1581852 Washer ............................................................................................................... 4
17 1581849 Nut ...................................................................................................................... 4
18 1573677 Guard ................................................................................................................. 1
19 1596404 Capscrew ........................................................................................................... 4
20 1340687 Pin ...................................................................................................................... 1
21 15211 Cotter Pin ........................................................................................................... 1
22 1605676 Chain Anchor .................................................................................................... 1
23 182376 Ring .................................................................................................................... 1
24 182377 Nut ...................................................................................................................... 1
25 15223 Cotter Pin ........................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FREE-LIFT CYLINDER (FIGURE 12-10)


THREE STAGE FULL FREE-LIFT

12-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
B555

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
ITEM Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Cylinder
8500306 8500308 8500311 8500314
Group Number
Cylinder Assy 2068198 2068200 2068203 2068206
1 Tube Wldmt- 1362922 1362924 1362927 1362930
Cylinder
2 Cylinder Rod 2068158 2068160 2068163 2068166

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy .................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................. 1
3 1463105 Rod Wiper ..................................................................................................... 1
4 1622946 Rod Seal ........................................................................................................ 1
5 1362880 Gland ............................................................................................................. 1
6 615135 Back-Up Ring ................................................................................................ 1
7 55146 O-Ring ........................................................................................................... 1
8 638250 Back-Up Ring ................................................................................................ 1
9 201829 Rod Seal ........................................................................................................ 1
10 1362881 Wear Ring ...................................................................................................... 1
11 297538 Check Valve .................................................................................................. 1
12 190580 O-Ring ........................................................................................................... 1
13 297531 Washer .......................................................................................................... 1
14 187388 Snap Ring ...................................................................................................... 1
15 1361302 Screw ............................................................................................................. 1
16 190887 Sealing Ring .................................................................................................. 1
1360141 Kit-Seal (Includes Items 3-4, 6-10, 12, 16) ......................................................... 1

FOOTNOTES:
a Refer to Table

©2014 HYSTER COMPANY See Service Manual 12-23


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CARRIAGE (FIGURE 12-11)


THREE STAGE FULL FREE-LIFT (→ 4/2011)

12-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT (→ 4/2011)

ITEM PART NO. DESCRIPTION QTY


2108527 Carriage Assembly ............................................................................................. 1
1 1481342 Carriage Wldmt Frame ................................................................................... 1
2 1345216 Stubshaft .................................................................................................... 6
3 191387 Fork Retainer Plate .................................................................................... 2
4 300987 Pin .............................................................................................................. 2
5 322990 Guard ......................................................................................................... 1
6 1481763 Bracket ....................................................................................................... 1
7 1363272 Load Roller ("B") (3.24 in.) ............................................................................. 6
7 1395174 Load Roller ("A") (3.22 in.) (Optional) ............................................................. 6
7 1395176 Load Roller ("A") (3.23 in.) (Optional) ............................................................. 6
7 1393142 Load Roller ("B") (3.24 in.) (Optional) ............................................................. 6
8 366115 Spacer ............................................................................................................ 2
9 58901 Snap Ring ....................................................................................................... 6
10 131358 Snap Ring ....................................................................................................... 2
11 129387 Shim (0.020 in.) .............................................................................................. AR
12 1340687 Pin .................................................................................................................. 1
13 1549685 Chain Anchor .................................................................................................. 1
14 185597 Pin (Chain Anchor) ......................................................................................... 1
15 15211 Cotter Pin ....................................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 12-25


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CARRIAGE (FIGURE 12-12)


THREE STAGE FULL FREE-LIFT (4/2011 →)

12-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT (4/2011 →)

ITEM PART NO. DESCRIPTION QTY


4609038 Carriage Assembly ............................................................................................. 1
1 4022831 Carriage Wldmt Frame ................................................................................... 1
2 1345216 Stubshaft .................................................................................................... 6
3 191387 Fork Retainer Plate .................................................................................... 2
4 300987 Pin .............................................................................................................. 2
5 322990 Guard ......................................................................................................... 1
6 1693457 Bracket ....................................................................................................... 1
7 a 1395174 Load Roller ("A") (3.22 in.) ............................................................................. 6
7 1395176 Load Roller ("A") (3.23 in.) ............................................................................. 6
7 1363272 Load Roller ("B") (3.24 in.) ............................................................................. 6
7 1393142 Load Roller ("B") (3.24 in.) ............................................................................. 6
8 366115 Spacer ............................................................................................................ 2
9 58901 Snap Ring ....................................................................................................... 6
9 1374797 Snap Ring (Optional) ...................................................................................... 6
10 131358 Snap Ring ....................................................................................................... 2
11 129387 Shim (0.020 in.) .............................................................................................. AR
12 1340687 Pin .................................................................................................................. 1
13 1549685 Chain Anchor .................................................................................................. 1
14 185597 Pin (Chain Anchor) ......................................................................................... 1
15 15211 Cotter Pin ....................................................................................................... 1

FOOTNOTES:
a Replace with larger depending on wear

©2014 HYSTER COMPANY See Service Manual 12-27


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE (FIGURE 12-13)


THREE STAGE FULL FREE-LIFT — 8520000 SERIES (→ S/N B555V06631G)

12-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT – 8520000 SERIES (→ S/N B555V06631G)
B555

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
14 Hose Assy 2073563 2073565 2073569 2073573
15 Hose Assy 1481845 1481847 1481849 1481852

KEY:
A: Three Function
B: Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1360549 Spacer ........................................................................................................ 1 2
2 1345190 Washer ....................................................................................................... 1 2
3 1581830 Capscrew ................................................................................................... 2 2
4 1550020 Spacer ........................................................................................................ .. 1
5 1598303 Washer ...................................................................................................... .. 1
6 1481255 Stubshaft .................................................................................................... 1 2
7 1676088
1481252 Bracket (LH) ............................................................................................... 1 1
7 c 1676087
1481253 Bracket (RH) (Alternate Part) ..................................................................... 1 1
8 1581849 Nut ............................................................................................................. 2 4
9 1581564 Lockwasher .............................................................................................. 1 2
10 1581592 Capscrew ................................................................................................... 1 2
11 1581560 Washer ....................................................................................................... 2 4
12 1477996 Hose Clamp .............................................................................................. 3 6
13 1617657 Clamp ........................................................................................................ 3 6
14 a. . . . . Hose Assy .................................................................................................. 1 2
15 a. . . . . Hose Assy .................................................................................................. 1 2
16 1360507 Clamp ......................................................................................................... 2 2
17 1610914 Bracket ....................................................................................................... 1 1
18 1581841 Capscrew ................................................................................................... 2 4
19 1360386 Clamp (Double Hose) ............................................................................... 2 4
20 1581842 Capscrew .................................................................................................. 2 4
21 1597565 Capscrew .................................................................................................. 1 2
22 1363253 Bracket ...................................................................................................... 1 2
23 1348247 Hose Guide ............................................................................................... 1 1
24 1581558 Washer ...................................................................................................... 2 4
25 1581567 Nut ............................................................................................................. 1 2
26 1348246 Hose Guide ................................................................................................ .. 1
27 1581566 Nut ............................................................................................................. 3 6
28 1481765 Clamp ......................................................................................................... 1 1
29 1481766 Clamp ......................................................................................................... .. 1

©2014 HYSTER COMPANY See Service Manual 12-29


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE
THREE STAGE FULL FREE-LIFT – 8520000 SERIES (→ S/N B555V06631G)
KEY:
A: Three Function
B: Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
30 1581582 Capscrew ................................................................................................... 1 2
31 1529015 Cap ............................................................................................................ 2 4
32 1481249 Hose Sheave .............................................................................................. 1 2
32 1353521 Bushing ................................................................................................ 1 1
33 b 1676088
1481252 Bracket (LH) ............................................................................................... .. 1
33 c 1676088
1481252 Bracket (LH) (Alternate Part) ...................................................................... .. 1
34 1581559 Washer ....................................................................................................... 1 2
35 1381598 Bracket ...................................................................................................... 1 1
35 1381599 Bracket ....................................................................................................... .. 1
36 1581836 Capscrew .................................................................................................. 2 4
37 1381642 Stubshaft .................................................................................................... 1 1
37 1381641 Stubshaft .................................................................................................... .. 1
38 1494017 Hose Sheave ............................................................................................. 1 2
39 1481248 Hose Sheave .............................................................................................. 1 2
39 1353521 Bushing ................................................................................................ 1 1
40 1597560 Capscrew ................................................................................................... 1 1

FOOTNOTES:
a Refer to Table c 5/2008 →
b → 5/2008

12-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 12-31


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE (FIGURE 12-14)


THREE STAGE FULL FREE-LIFT — 8520000 SERIES (S/N B555V06632G →)

12-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT – 8520000 SERIES (S/N B555V06632G →)
B555

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
19 Hose Assy 2109170 2109172 2109174 2109198

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b 1481229 Clamp ......................................................................................................... 2 4
2 1477996 Hose Clamp ............................................................................................... 2 4
3 1381599 Bracket (LH) ............................................................................................... .. 1
4 1360386 Clamp (Double Hose) ................................................................................. 2 4
5 1581853 Washer ....................................................................................................... 1 2
6 b 1494017 Hose Sheave .............................................................................................. 1 2
7 1581849 Nut .............................................................................................................. 2 4
8 1381641 Stubshaft (LH) ............................................................................................ .. 1
9 4041194 Hose Sheave .............................................................................................. 1 2
10 1360549 Spacer ........................................................................................................ 1 2
11 1345190 Washer ....................................................................................................... 1 2
12 1581830 Capscrew ................................................................................................... 2 4
13 1581842 Capscrew ................................................................................................... 2 4
14 1581565 Nut .............................................................................................................. 1 2
15 b 1581834 Capscrew ................................................................................................... 2 4
16 1581836 Capscrew ................................................................................................... 2 4
17 1381598 Bracket (RH) .............................................................................................. 1 1
18 1581566 Nut .............................................................................................................. 3 6
19 a. . . . . Hose Assy .................................................................................................. 2 4
20 b 1581828 Capscrew ................................................................................................... 1 2
21 c 4057500 Stubshaft .................................................................................................... 1 2
21 b 4020969 Stubshaft .................................................................................................... 1 2
22 1597565 Capscrew ................................................................................................... 1 2
23 1581558 Washer ....................................................................................................... 2 4
24 1363253 Bracket ....................................................................................................... 1 2
25 1348247 Hose Guide (RH) ........................................................................................ 1 1
25 1348246 Hose Guide (LH) ........................................................................................ .. 1
26 1581567 Nut .............................................................................................................. 1 2
27 1529015 Cap ............................................................................................................. 2 4
28 1597448 Capscrew ................................................................................................... 2 4
29 b 1643405 Hose Clamp ............................................................................................... 1 2
29 c 4008020 Clamp ......................................................................................................... 1 2
30 b 1581564 Lockwasher ................................................................................................ 1 2
31 1381642 Stubshaft .................................................................................................... 1 1
32 1581853 Washer ....................................................................................................... 1 2

©2014 HYSTER COMPANY See Service Manual 12-33


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FOOTNOTES:
a Refer to Table c 10/2012 →
b → 10/2012

12-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 12-35


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE (FIGURE 12-15)


THREE STAGE FULL FREE-LIFT — 8800000 SERIES

12-36 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT – 8800000 SERIES
B555

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4410 mm 4710 mm 5010 mm 5460 mm
ITEM 1 2 3 4 (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
19 Hose Assy 4608749 4608751 4608753 4608756

KEY:
A: 3 Function
B: 4 Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 b 1481229 Clamp ........................................................................................................ 2 4
2 1477996 Hose Clamp .............................................................................................. 2 4
3 1381599 Bracket (LH) ............................................................................................... .. 1
4 1360386 Clamp (Double Hose) ............................................................................... 2 4
5 1581853 Washer ....................................................................................................... 1 2
6 b 1494017 Hose Sheave ............................................................................................. 1 2
7 1581849 Nut ............................................................................................................. 2 4
8 1381641 Stubshaft (LH) ............................................................................................ .. 1
9 4041194 Hose Sheave ............................................................................................. 1 2
10 1360549 Spacer ........................................................................................................ 1 2
11 1345190 Washer ....................................................................................................... 1 2
12 1581830 Capscrew ................................................................................................... 2 4
13 1581842 Capscrew .................................................................................................. 2 4
14 1581565 Nut ............................................................................................................. 1 2
15 b 1581834 Capscrew ................................................................................................... 2 4
16 1581836 Capscrew .................................................................................................. 2 4
17 1381598 Bracket (RH) ............................................................................................. 1 1
18 1581566 Nut ............................................................................................................. 3 6
19 a. . . . . Hose Assy ................................................................................................. 2 4
20 b 1581828 Capscrew .................................................................................................. 1 2
21 c 4057500 Stubshaft ................................................................................................... 1 2
21 b 4020969 Stubshaft .................................................................................................... 1 2
22 1597565 Capscrew .................................................................................................. 1 2
23 1581558 Washer ...................................................................................................... 2 4
24 1363253 Bracket ...................................................................................................... 1 2
25 1348247 Hose Guide (RH) ....................................................................................... 1 1
25 1348246 Hose Guide (LH) ........................................................................................ .. 1
26 1581567 Nut ............................................................................................................. 1 2
27 1529015 Cap ............................................................................................................ 2 4
28 1597448 Capscrew .................................................................................................. 2 4
29 b 1643405 Hose Clamp ............................................................................................... 1 2
29 c 4008020 Clamp ........................................................................................................ 1 2
30 b 1581564 Lockwasher .............................................................................................. 1 2

©2014 HYSTER COMPANY See Service Manual 12-37


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE
THREE STAGE FULL FREE-LIFT – 8800000 SERIES
KEY:
A: 3 Function
B: 4 Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
31 1381642 Stubshaft .................................................................................................... 1 1
32 1581853 Washer ....................................................................................................... 1 2

FOOTNOTES:
a Refer to Table c 10/2012 →
b → 10/2012

12-38 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

13 OPTIONS
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 13
OPTIONS

DESCRIPTION PAGE

AUXILIARY TUBE EXTENSIONS


TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (→ 4/2011) .............................. 13-30
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (4/2011 →) .............................. 13-32
TWO-STAGE LIMITED FREE-LIFT ............................................................................................................ 13-28
BACK-UP ALARM ........................................................................................................................................... 13-6
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 13-9
FIRE EXTINGUISHER .................................................................................................................................... 13-10
FORK POSITIONER ASSEMBLY ................................................................................................................... 13-26
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 13-22
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 13-24
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 13-14
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-12
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-17
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT (→ 4/2011) ........................................................................ 13-19
TWO AND THREE STAGE FULL FREE-LIFT (4/2011 →) ........................................................................ 13-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-18
MIRRORS ........................................................................................................................................................ 13-8
STROBE LIGHT
→ S/N F001V02545E ................................................................................................................................. 13-2
LED (S/N F001V02546E →) ...................................................................................................................... 13-4
WIRE HARNESS
BACK-UP ALARM ....................................................................................................................................... 13-11

©2014 HYSTER COMPANY See Service Manual 13-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STROBE LIGHT (FIGURE 13-1)


(→ S/N F001V02545E)

13-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

STROBE LIGHT
(→ S/N F001V02545E)

ITEM PART NO. DESCRIPTION QTY


1 1581670 Strobe Light ........................................................................................................ 1
1 1382130 Strobe Light .................................................................................................... 1
2 1673704 Lamp .......................................................................................................... 1
3 1673755 Lens ........................................................................................................... 1
4 1463138 Terminal Pin ................................................................................................... 2
4 1561755 Connector (Secondary Lock) .......................................................................... 1
4 1561559 Connector (2 Pin) ........................................................................................... 2
5 1565076 Bracket Wldmt .................................................................................................... 1
6 1586428 Nut ...................................................................................................................... 2
7 2073760 Wire Harness (Lights) ......................................................................................... 1
8 1539584 Grommet ............................................................................................................. 1
9 1586759 Capscrew ............................................................................................................ 2
10 1586495 Capscrew ............................................................................................................ 2
11 1531001 Insert ................................................................................................................... 2
12 1302024 Guard (Strobe Light) ........................................................................................... 1

©2014 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

STROBE LIGHT (FIGURE 13-2)


LED (S/N F001V02546E →)

ITEM PART NO. DESCRIPTION QTY


1654013 Strobe Light Assembly ..................................................................................... 1
1 1652290 Strobe Light (Amber LED) ........................................................................... 1
2 1463138 Terminal Pin .................................................................................................. 1
2 1561559 Connector (2 Pin) ......................................................................................... 1
2 1561755 Connector (Secondary Lock) ...................................................................... 1

13-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

BACK-UP ALARM (FIGURE 13-3)

13-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 2064929 Back-Up Alarm (82-102 dbA) ........................................................................... 1
2 1585235 Bracket ............................................................................................................... 1
3 1350215 Nut ...................................................................................................................... 2
4 1527877 Capscrew ........................................................................................................... 2
5 1480237 Nut ...................................................................................................................... 1
6 1547756 Washer ............................................................................................................... 1
7 1500912 Clip ..................................................................................................................... 1
8 1543982 Capscrew ........................................................................................................... 1
9 1344124 Fastener .............................................................................................................. 1
10 a 2070771 Wire Harness (Back-Up Alarm) .......................................................................... 1
10 b 2078882 Wire Harness (Back-Up Alarm) (FFigure 13-7).............................................. 1

FOOTNOTES:
a → S/N F001V01720D b S/N F001V01721D →

©2014 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MIRRORS (FIGURE 13-4)

ITEM PART NO. DESCRIPTION QTY


1 4009488 Mirror ................................................................................................................. 2
2 1656215 Bracket (RH) (RH) ............................................................................................. 1
2 1569278 Bracket (LH) ........................................................................................................ 1
3 1583611 Capscrew ........................................................................................................... 4
4 1382472
1502543 Nut (Flange) ....................................................................................................... 4

13-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

DUAL MIRRORS (FIGURE 13-5)


WITH CAB

ITEM PART NO. DESCRIPTION QTY


1 4009488 Mirror ................................................................................................................. 2
2 1579412 Bracket ................................................................................................................ 2
3 1583611 Capscrew ........................................................................................................... 4
4 1531557 Insert .................................................................................................................. 4

©2014 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FIRE EXTINGUISHER (FIGURE 13-6)

ITEM PART NO. DESCRIPTION QTY


1 146540 Fire Extinguisher .............................................................................................. 1
2 1582141 Bracket ............................................................................................................... 1
3 296507 Screw ................................................................................................................. 2
4 292679 Washer ............................................................................................................... 2
5 320155 Washer ............................................................................................................... 2
6 1583611 Capscrew ........................................................................................................... 1
7 1382472
1502543 Nut (Flange) ....................................................................................................... 1

13-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

WIRE HARNESS (FIGURE 13-7)


BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY


a 2074912 Wire Harness (Back-Up Alarm) .......................................................................... 1
b 2078882 Wire Harness (Back-Up Alarm) ........................................................................ 1
1 ..... Connector Assembly ................................................................................... 1
1 a 1402923 Connector ................................................................................................... 1
1 b 1493465 Connector (2 Pin) ..................................................................................... 1
1 a 1330417 Connector ................................................................................................... 1
1 b 1330414 Connector (Secondary Lock) .................................................................. 1
1 1330437 Terminal (Pin) ........................................................................................... 2
1 a 1330439 Plug ........................................................................................................... 4
2 ..... Label .............................................................................................................. 1
3 1509888 Clip ................................................................................................................. 2
4 ..... Connector Assembly ................................................................................... 1
4 1490242 Connector (2 Way) ................................................................................... 1
4 1490243 Connector ................................................................................................. 1
4 1330438 Terminal (Socket) ..................................................................................... 2

FOOTNOTES:
a → S/N F001V01720D b S/N F001V01721D →

©2014 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 13-8)


TWO STAGE LIMITED FREE-LIFT

13-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1482296 Side-Shift Carriage Assembly ............................................................................. 1
1 1529598 Carriage Wldmt (Inner) ................................................................................... 1
2 1489010
4033954 Frame (Outer) (38.5 in.) ................................................................................. 1
3 2043528 Sideshift Cylinder Assembly (FFigure 13-10)................................................ 1
4 2043531 Bearing Strip (Upper) ..................................................................................... 2
5 2043533 Bearing Strip (Lower) ..................................................................................... 2
6 2043530
4611363 Hook ............................................................................................................... 2
7 1581833 Capscrew ....................................................................................................... 4
8 1581854 Washer ........................................................................................................... 4
9 1401746 Pin .................................................................................................................. 2
10 18832 Cotter Pin ....................................................................................................... 2
11 302397 Dowel ............................................................................................................. 1
12 16041 Grease Fitting ................................................................................................. 2
13 c 1395169 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 6
13 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 6
13 1333399 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ................................................ 6
13 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ................................................ 6
14 58901 Snap Ring ....................................................................................................... 6
14 1374797 Snap Ring (Optional) ...................................................................................... 6
15 129387 Shim (0.020 in.) .............................................................................................. AR
16 366115 Spacer ............................................................................................................ 2
17 1481288 Chain Anchor .................................................................................................. 2
18 1353408 Pin .................................................................................................................. 2
19 131358 Snap Ring ....................................................................................................... 4
20 1514866 Pin .................................................................................................................. 2
21 15211 Cotter Pin ....................................................................................................... 2
22 1498326 Shim ............................................................................................................... AR
ab . . . . . Fork Positioner (FFigure 13-14)........................................................................ 1

FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Optional

©2014 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 13-9)


TWO AND THREE STAGE FULL FREE-LIFT

13-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND THREE STAGE FULL FREE-LIFT
KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
2074358 Side-Shift Carriage Assembly .................................................................... 1 ..
2108535 Side-Shift Carriage Assembly (Alternate Part) ........................................... 1 ..
4610634 Side-Shift Carriage Assembly (Alternate Part) ........................................... 1 ..
2074359 Side-Shift Carriage Assembly .................................................................... .. 1
2108536 Side-Shift Carriage Assembly (Alternate Part) ........................................... .. 1
4609037 Side-Shift Carriage Assembly (Alternate Part) ...................................... .. 1
1 1549702 Carriage Wldmt (Inner) .......................................................................... 1 ..
1 1696656 Carriage Wldmt (Inner) (Inner) (Alternate Part) ..................................... 1 ..
1 4025975 Carriage Wldmt (Inner) (Inner) (Alternate Part) ..................................... 1 ..
1 1549704 Carriage Wldmt (Inner) .......................................................................... .. 1
1 1693453 Carriage Wldmt (Inner) (Alternate Part) ................................................. .. 1
1 4008042 Carriage Wldmt (Inner) (Inner) (Alternate Part) ................................. .. 1
2 1345216 Stubshaft .......................................................................................... 6 6
3 322990 Guard ................................................................................................ 2 2
4 1489010
4033954 Frame (Outer) (38.5 in.) ....................................................................... 1 1
5 2043528 Sideshift Cylinder Assembly (FFigure 13-10).................................. 1 1
6 1498326 Shim ...................................................................................................... AR AR
7 2043531 Bearing Strip (Upper) .......................................................................... 2 2
8 2043533 Bearing Strip (Lower) .......................................................................... 2 2
9 1401746 Pin ......................................................................................................... 2 2
10 18832 Cotter Pin .............................................................................................. 2 2
11 302397 Dowel ..................................................................................................... 1 1
12 16041 Grease Fitting ....................................................................................... 2 2
13 321205 Pin ......................................................................................................... 1 1
14 1340687 Pin ......................................................................................................... 1 1
15 131358 Snap Ring ............................................................................................. 1 1
16 1549685 Chain Anchor ....................................................................................... 1 1
17 15211 Cotter Pin .............................................................................................. 1 1
18 c 1395169 Load Roller ("A") (3.61 in./3.60 in.) ........................................................ 6 ..
18 1395175 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ....................................... 6 ..
18 1333399 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ....................................... 6 ..
18 1393132 Load Roller ("B") (3.63 in./3.62 in.) (Optional) ................................... 6 ..
18 c 1395176 Load Roller ("A") (3.23 in.) ..................................................................... .. 6
18 1395174 Load Roller ("A") (3.22 in.) (Optional) .................................................... .. 6
18 1363272 Load Roller ("B") (3.24 in.) (Optional) .................................................... .. 6
18 1393142 Load Roller ("B") (3.24 in.) (Optional) ................................................ .. 6
19 129387 Shim (0.020 in.) .................................................................................... AR AR
20 366115 Spacer ................................................................................................... 2 2
21 58901 Snap Ring ............................................................................................. 6 6
21 1374797 Snap Ring (Optional) ............................................................................. 6 6
22 2043530
4611363 Hook ...................................................................................................... 2 2

©2014 HYSTER COMPANY See Service Manual 13-15


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND THREE STAGE FULL FREE-LIFT
KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
23 1581854 Washer .................................................................................................. 4 4
24 1581833 Capscrew .............................................................................................. 4 4
ab . . . . . Fork Positioner (FFigure 13-15)............................................................. 1 1

FOOTNOTES:
a Not Illustrated c Replace with larger depending on wear
b Optional

13-16 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 13-10)

ITEM PART NO. DESCRIPTION QTY


2043528 Sideshift Cylinder Assembly ........................................................................... 1
1 1489016 Sideshift Cylinder ......................................................................................... 1
2 1489037 Rod Seal ........................................................................................................ 2
3 1489035 O-Ring ........................................................................................................... 2
4 1498325 Retainer ......................................................................................................... 2
5 1489039 Rod Wiper ..................................................................................................... 2
6 1503096 Kit-Seal (Includes Items 2-3, 5) ...................................................................... 1

©2014 HYSTER COMPANY See Service Manual 13-17


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 13-11)


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 4612515
4617344 Hose Assy ........................................................................................................... 1
2 4612516 Hose Assy ........................................................................................................... 1
3 114312 Strap Clamp ........................................................................................................ 1
4 1487059 Fitting .................................................................................................................. 2

13-18 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 13-12)


TWO AND THREE STAGE FULL FREE-LIFT (→ 4/2011)

ITEM PART NO. DESCRIPTION QTY


1 a 2065674 Hose Assy (Two Stage) ...................................................................................... 1
1 a 2067141 Hose Assy (Three Stage) ................................................................................... 1
1 b 4611608 Hose Assy (Two and Three Stage) .................................................................. 1
2 a 1549706 Hose Assy (Two Stage) ...................................................................................... 1
2 a 2067140 Hose Assy (Three Stage) ................................................................................... 1
2 b 4611607 Hose Assy (Two and Three Stage) .................................................................. 1
3 a 114312 Strap Clamp ....................................................................................................... 1
3 b 114312 Strap Clamp ....................................................................................................... 2
4 1487059 Fitting ................................................................................................................. 2

FOOTNOTES:
a → 3/2011 b 3/2011 →

©2014 HYSTER COMPANY See Service Manual 13-19


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 13-13)


TWO AND THREE STAGE FULL FREE-LIFT (4/2011 →)

ITEM PART NO. DESCRIPTION QTY


1 4611608 Hose Assy ......................................................................................................... 1
2 4611607 Hose Assy ......................................................................................................... 1
3 114312 Strap Clamp ....................................................................................................... 2
4 1487059 Fitting ................................................................................................................. 2

13-20 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY See Service Manual 13-21


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTEGRAL SIDE-SHIFT (FIGURE 13-14)


FORK POSITIONER — TWO STAGE LIMITED FREE-LIFT

13-22 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 4612358 Tube Assy ........................................................................................................... 1
2 4612357 Tube Assy ........................................................................................................... 1
3 4050817 Bracket Wldmt .................................................................................................... 2
4 1673754 Washer ............................................................................................................... 2
5 1670032 Capscrew ............................................................................................................ 2
6 4610411 Hose Assy ........................................................................................................... 2
7 4611878 Carriage (38.5 in) (FFigure 13-16)..................................................................... 1
8 ..... Carriage Assembly (FFigure 13-8).................................................................... 1
9 4061319 Guide (Hose) (RH) .............................................................................................. 1
10 4061318 Guide (Hose) (LH) .............................................................................................. 1
11 4055634 Setscrew ............................................................................................................. 4

©2014 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

INTEGRAL SIDE-SHIFT (FIGURE 13-15)


FORK POSITIONER — THREE STAGE FULL FREE-LIFT

13-24 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 4619597 Tube Assy ........................................................................................................... 1
2 4619596 Tube Assy ........................................................................................................... 1
3 4050817 Bracket Wldmt .................................................................................................... 2
4 1673754 Washer ............................................................................................................... 2
5 1670032 Capscrew ............................................................................................................ 2
6 4622833 Hose Assy ........................................................................................................... 1
7 4611878 Carriage (38.5 in) (Fork Positioner) (FFigure 13-16)......................................... 1
8 ..... Carriage Assembly (FFigure 13-9).................................................................... 1
9 4061319 Guide (Hose) (RH) .............................................................................................. 1
10 4061318 Guide (Hose) (LH) .............................................................................................. 1
11 4055634 Setscrew ............................................................................................................. 4

©2014 HYSTER COMPANY See Service Manual 13-25


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

FORK POSITIONER ASSEMBLY (FIGURE 13-16)

13-26 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

FORK POSITIONER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
4611878 Carriage (38.5 in) (Fork Positioner) .................................................................... 1
1 ..... Cylinder Shell ................................................................................................. 2
2 ..... Cylinder Rod ................................................................................................... 2
3 4084992 Tube ............................................................................................................... 2
4 ..... Mainfold .......................................................................................................... 1
5 ..... Inner Carrier ................................................................................................... 2
6 ..... Outer Carrier .................................................................................................. 2
7 4063703 Grease Fitting ................................................................................................. 1
8 ..... Cylinder Head End ......................................................................................... 2
9 4063717 Fitting .............................................................................................................. 2
10 4084991 Shim ............................................................................................................... 4
11 ..... Retainer .......................................................................................................... 2
12 ..... O-Ring ............................................................................................................ 8
13 ..... Rod Seal ......................................................................................................... 2
14 ..... Rod Wiper ...................................................................................................... 2
15 ..... Keeper ............................................................................................................ 4
16 ..... Piston Wear Ring ........................................................................................... 2
17 ..... Piston Seal ..................................................................................................... 2
18 ..... Composite Bearing ......................................................................................... 4
19 ..... Wiper .............................................................................................................. 4
20 ..... Plug ................................................................................................................ 2
21 ..... Capscrew ....................................................................................................... 4
22 4063717 Fitting .............................................................................................................. 4
23 4063718 Fitting .............................................................................................................. 4
24 ..... Capscrew ....................................................................................................... 4
25 ..... Lockwasher .................................................................................................... 4
26 ..... Spacer ............................................................................................................ 2
4034634 Kit-Service Cylinder (Includes Items 12-14, 16-17) ............................................ 1
4034635 Kit-Bearing (Includes Items 18-19) ..................................................................... 1

©2014 HYSTER COMPANY See Service Manual 13-27


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AUXILIARY TUBE EXTENSIONS (FIGURE 13-17)


TWO-STAGE LIMITED FREE-LIFT

13-28 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO-STAGE LIMITED FREE-LIFT
KEY:
A: 3 Function, without Quick Disconnect
B: 4 Function, without Quick Disconnect
C: 3 Function, with Quick Disconnect
D: 4 Function, with Quick Disconnect
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1603274 Tube Assy (RH) ........................................................................ 1 1 1 1
2 1603275 Tube Assy (RH) ........................................................................ 1 1 1 1
3 1529015 Cap ........................................................................................... 2 2 2 2
4 1528573 Fitting ........................................................................................ 2 2 2 2
4 265787 O-Ring .................................................................................. 2 2 2 2
5 1707096 Bracket (RH) ............................................................................. 1 1 1 1
5 b 1550070 Bracket (RH) (Alternate Part) .................................................... 1 1 1 1
6 293636 Capscrew .................................................................................. 1 1 1 1
6 1658934 Capscrew (Alternate Part) ........................................................ 1 1 1 1
7 1603277 Tube Assy (LH) ......................................................................... .. 1 .. 1
8 1603276 Tube Assy (LH) ......................................................................... .. 1 .. 1
9 1483663 Quick Disconnect Fitting ........................................................... .. .. 2 2
10 1483664 Fitting ........................................................................................ .. .. 2 2
11 1483661 Dust Cap ................................................................................... .. .. 2 2
12 1486740 Fitting ........................................................................................ .. .. 2 2
12 265787 O-Ring .................................................................................. .. .. 1 1
12 16483 O-Ring .................................................................................. .. .. 1 1
13 1549715 Fitting ........................................................................................ .. .. 2 2
13 265787 O-Ring .................................................................................. .. .. 1 1
13 16483 O-Ring .................................................................................. .. .. 1 1
14 2081418 Drain Valve ............................................................................... .. .. 1 1
15 16540 Connector ................................................................................. .. .. 1 1
16 16483 O-Ring ...................................................................................... .. .. 1 1
17 a 1549717 Bracket ...................................................................................... 1 1 1 1
18 a 1549718 Bracket ...................................................................................... 1 1 1 1

FOOTNOTES:
a With ISS Carriage b With Standard Carriage

©2014 HYSTER COMPANY See Service Manual 13-29


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AUXILIARY TUBE EXTENSIONS (FIGURE 13-18)


TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (→ 4/2011)

13-30 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (→ 4/2011)
KEY:
A: Three Function, Right Hand Side
B: Four Function, Left Hand Side
QTY
ITEM PART NO. DESCRIPTION A B
1 1529015 Cap ............................................................................................................. 2 4
2 1528573 Fitting ......................................................................................................... 2 4
2 265787 O-Ring ................................................................................................... 2 4
2 265787 O-Ring ................................................................................................... 2 4
3 df 1550070 Bracket ....................................................................................................... 1 2
3 dh 1696635 Bracket (Bolted on) .................................................................................... 1 2
3 d 1527879 Capscrew (Bolted On) ................................................................................ 2 4
4 e 1606416 Tube Assy (LH Inner) ................................................................................. .. 1
4 g 2111524 Tube Assy (LH Inner) ................................................................................. .. 1
5 e 1606415 Tube Assy (LH Outer) ................................................................................ .. 1
5 g 2111525 Tube Assy (LH Outer) ................................................................................ .. 1
6 e 1606413 Tube Assy (RH Outer) ................................................................................ 1 1
6 g 2111523 Tube Assy (RH Outer) ................................................................................ 1 1
7 e 1606414 Tube Assy (RH Inner) ................................................................................ 1 1
7 g 2111522 Tube Assy (RH Inner) ................................................................................ 1 1
8 a 1549717 Bracket (RH) .............................................................................................. 1 1
9 a 1549718 Bracket (LH) ............................................................................................... .. 1
10 1549715 Fitting ......................................................................................................... 2 2
10 265787 O-Ring ................................................................................................... 2 2
10 1527813 O-Ring ................................................................................................... 2 2
11 c 1483663 Quick Disconnect Fitting ............................................................................ 2 2
12 c 1483664 Fitting ......................................................................................................... 2 2
13 c 16540 Connector ................................................................................................... 1 1
13 c 16483 O-Ring ................................................................................................... 1 1
14 c 2081418 Drain Valve ................................................................................................. 1 1
15 c 1486740 Fitting ......................................................................................................... 2 2
15 c 1527813 O-Ring ................................................................................................... 2 2
15 c 265787 O-Ring ................................................................................................... 2 2
16 c 1483661 Dust Cap .................................................................................................... 2 2
b 1658934 Capscrew (Alternate Part) .......................................................................... 1 2

FOOTNOTES:
a Integral Side-Shift e → 4/2009
b Not Illustrated f → 9/2008
c Quick Disconnect Option g 4/2009 →
d Standard Carriage h 9/2008 →

©2014 HYSTER COMPANY See Service Manual 13-31


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

AUXILIARY TUBE EXTENSIONS (FIGURE 13-19)


TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (4/2011 →)

13-32 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (4/2011 →)
KEY:
A: Three Function, Right Hand Side
B: Four Function, Left Hand Side
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1529015 Cap ............................................................................................................ 2 4
2 1528573 Fitting ......................................................................................................... 2 4
2 265787 O-Ring ................................................................................................... 2 4
2 265787 O-Ring ................................................................................................... 2 4
3 d 1550070 Bracket ....................................................................................................... 1 2
4 de 2111524 Tube Assy (LH Inner) ................................................................................. .. 1
4 df 4614704 Tube Assy (LH Inner) ................................................................................. .. 1
4 ae 2111569 Tube Assy (LH Inner) ................................................................................. .. 1
4 af 4617056 Tube Assy (LH Inner) ................................................................................. .. 1
5 de 2111525 Tube Assy (LH Outer) ................................................................................ .. 1
5 df 4614705 Tube Assy (LH Outer) ................................................................................ .. 1
5 ae 2111570 Tube Assy (LH Outer) ................................................................................ .. 1
5 af 4617057 Tube Assy (LH Outer) ................................................................................ .. 1
6 de 2111523 Tube Assy (RH Outer) ................................................................................ 1 1
6 df 4614707 Tube Assy (RH Outer) ................................................................................ 1 1
7 de 2111522 Tube Assy (RH Inner) ................................................................................ 1 1
7 df 4614706 Tube Assy (RH Inner) ................................................................................ 1 1
8 a 1549717 Bracket (RH) .............................................................................................. 1 1
9 a 1549718 Bracket (LH) ............................................................................................... .. 1
10 1549715 Fitting ......................................................................................................... 2 2
10 265787 O-Ring ................................................................................................... 2 2
10 1527813 O-Ring ................................................................................................... 2 2
11 c 1483663 Quick Disconnect Fitting ............................................................................ 2 2
12 c 1483664 Fitting ......................................................................................................... 2 2
13 c 16540 Connector ................................................................................................... 1 1
13 c 16483 O-Ring ................................................................................................... 1 1
14 c 2081418 Drain Valve ................................................................................................. 1 1
15 c 1486740 Fitting ........................................................................................................ 2 2
15 c 1527813 O-Ring ................................................................................................... 2 2
15 c 265787 O-Ring ................................................................................................... 2 2
16 c 1483661 Dust Cap .................................................................................................... 2 2
b 1658934 Capscrew ................................................................................................... 1 2

FOOTNOTES:
a Integral Side-Shift Carriage d Standard Carriage
b Not Illustrated e → 10/2011
c Quick Disconnect Option f 10/2011 →

©2014 HYSTER COMPANY See Service Manual 13-33


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

13-34 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

14 FIELD CONVERSION KITS


UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 14
FIELD CONVERSION KITS

DESCRIPTION PAGE

ADD ON OPTIONS
FORK POSITIONER ................................................................................................................................... 14-13
ADD ON TELEMETRY KITS ........................................................................................................................... 14-13
AUDIBLE ALARM KITS ................................................................................................................................... 14-4
AUXILIARY TUBE EXTENSION KIT
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 14-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 14-12
CONVERSION KIT
SINGLE TO DUAL PEDAL .......................................................................................................................... 14-2
DIRECTIONAL CONTROL KITS ..................................................................................................................... 14-2
E-HYDRAULIC CONTROL CONVERSION KITS
→ S/N F001V03521H (MINI LEVERS WITHOUT ARMREST (DATE CODE 724-744) ............................. 14-3
→ 6/2009 S/N F001V03522H → (MINI LEVER WITH ARMREST) ........................................................... 14-3
FORK ASSEMBLY KITS ................................................................................................................................. 14-13
HEADER HOSE CONVERSION KITS
THREE STAGE FULL FREE-LIFT - 8800000 SERIES MAST .................................................................... 14-12
THREE STAGE FULL FREE-LIFT (→ S/N B555V06631G) ...................................................................... 14-10
THREE STAGE FULL FREE-LIFT - 8520000 SERIES MAST (S/N B555V06632G →) ............................ 14-11
TWO STAGE FULL FREE-LIFT (→ 5/2009) .............................................................................................. 14-8
TWO STAGE FULL FREE-LIFT (5/2009 →) .............................................................................................. 14-9
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 14-7
HYDRAULIC CONTROLS
MANUAL HYDRAULICS ............................................................................................................................. 14-2
LIGHT OPTIONS ............................................................................................................................................. 14-4
MISCELLANEOUS KITS ................................................................................................................................. 14-5
RETURN TO SET TILT KITS .......................................................................................................................... 14-2
SEAT CONVERSION KITS ............................................................................................................................. 14-5
WEATHER PROTECTION KITS ..................................................................................................................... 14-5
WIDE TIRE CONVERSION ............................................................................................................................. 14-2

©2014 HYSTER COMPANY See Service Manual 14-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

CONVERSION KIT
SINGLE TO DUAL PEDAL

DESCRIPTION PART NUMBER


Kit-Dual Brake Pedal 1591733
Kit-Brake (Dual Pedals) a4007023

FOOTNOTES:
a 5/2010 →

WIDE TIRE CONVERSION

DESCRIPTION PART NUMBER


Kit-Wide Tread 1591737

DIRECTIONAL CONTROL KITS

DESCRIPTION PART NUMBER


Kit-Fwd/Rev Lever to Monotrol 1625467
Kit-Monotrol to Fwd/Rev Lever 1583198

RETURN TO SET TILT KITS

DESCRIPTION PART NUMBER


Kit-Return to Set Tilt 3 Way Mini Lever w/o Clamp ab1600933
Kit-Return to Set Tilt 4 Way MinI lever w/o Clamp ab1600934
Kit-Return to Set Tilt 3 Way MinI Lever w/Clamp ab1600935
Kit-Return to Set Tilt 4 Way Mini Lever w/Clamp ab1600936
Kit-Return TO Set Tilt 3 Way Mini Lever w/o Clamping ac1627937
Kit-Return TO Set Tilt 4 Way Mini Lever w/o Clamping ac1627938
Kit-Return TO Set Tilt 3 Way Mini Lever with Clamp ac1627939
Kit-Return TO Set Tilt 4 Way Mini Lever with Clamp ac1627940

FOOTNOTES:
a Requires software that must be dealer installed
b → S/N F001V01807D
c S/N F001V01807D →

HYDRAULIC CONTROLS
MANUAL HYDRAULICS

DESCRIPTION PART NUMBER


Kit-Manual Lever Conv 3 Way (without Clamp to 3 Way with Clamp) b1584061
Kit-Manual Lever Conv 3 Way (without Clamp to 3 Way with Clamp) d1677913
Kit-Manual Lever Conv 3 Way (without Clamp to 4 Way without Clamp) a1585042
Kit -Manual Lever Conv 3 Way (without Clamp to 4 Way without Clamp) c1670818

14-2 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HYDRAULIC CONTROLS
MANUAL HYDRAULICS
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Manual Lever Conv 3 Way (Without Clamp to Four Way Without Clamp) d1677918
Kit-Manual Lever Conv 3 Way (without Clamp to 4 Way with Clamp) a1585044
Kit -Manual Lever Conv 3 Way (without Clamp to 4 Way with Clamp) c1670821
Kit-Manual Lever Conv 3 Way (without Clamp to 4 Way with Clamp) d1677915

FOOTNOTES:
a → S/N F001V02620E
b → S/N F001V02880F INC. 02884
c S/N F001V02621E ↔ S/N F001V02880F INC. 02884
d S/N F001V02881F → EXC. 02884

E-HYDRAULIC CONTROL CONVERSION KITS


(→ S/N F001V03521H (MINI LEVERS WITHOUT ARMREST (DATE CODE 724-744))

DESCRIPTION PART NUMBER


Kit-Mini Lever Conv 3 Way (without Clamp to 3 Way with Clamp) a1585281
Kit-Mini Lever Conv 3 Way (With Clamp to 3 Way Without Clamp) a1607685
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way without Clamp) a1585534
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way with Clamp) a1585535
Kit-Mini Lever Conv 4 Way (With Clamp to 4 Way Without Clamp) a1635699
Kit-Mini Lever Conv 4 Way (without Clamp to 4 Way with Clamp) a1703633
Kit-Load Weight on Display a1618217

FOOTNOTES:
a Kit requires Software that must be Dealer installed.

E-HYDRAULIC CONTROL CONVERSION KITS


(→ 6/2009)
(S/N F001V03522H → (MINI LEVER WITH ARMREST))

DESCRIPTION PART NUMBER


Kit-Mini Lever Conv 3 Way (Without Lockout to with Lockout) a1701683
Kit-Mini Lever Conv 3 Way (With Lockout to without Lockout) a1701682
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way without Clamp) a4014168
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way with Clamp) a4014169
Kit-Mini Lever Conv 4 Way (With Lockout to without Lockout) a1701684
Kit-Mini Lever Conv 4 Way (Without Lockout to with Lockout) a1701685
Kit-Load Weight on Display a1618217

FOOTNOTES:

©2014 HYSTER COMPANY See Service Manual 14-3


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

a Kit requires Software that must be Dealer installed.

AUDIBLE ALARM KITS

DESCRIPTION PART NUMBER


Kit-Back-Up Alarm (87 DB (A)) 1612224
Kit-Back-Up Alarm (97 db (A)) 1612225
Kit-Back-Up Alarm (102 DB (A)) 1612226
Kit-Back-Up Alarm (107 DB (A)) 1612227
Kit-Back-Up Alarm (82-102 DB (A)) 1612228

LIGHT OPTIONS

DESCRIPTION PART NUMBER


Kit-Light (Halogen Front Drive/Rear Work Light, with Harness and Overhead Guard) 1583707
Kit-Light (Front Drive/Rear Work lights, w/o Harness, with Overhead Guard) 1583708
Kit-Light (Strobe -Flash Tube with Other Lights and Overhead Guard, with Harness) 1583709
Kit-Light (Strobe, Flash Tube with Other Lights and Overhead Guard, w/o Harness) 1583710
Kit-Light (Brake/Tail/Back-up Lights with Harness, with Overhead Guard) 1583711
Kit-Light (Brake/Tail/Back-up Lights w/o Harness with Overhead Guard) 1583712
Kit-Light (LED Strobe with other lights for Overhead Guard, w/o Harness) 1655205
Kit-Light (LED Strobe w/o Other Lights for Overhead Guard with Harness) 1655204
Kit-Light Amber Strobe-Flash Tube for Overhead Guard without other lights, includes 1600230
harness
Kit-Strobe Light (Amber Strobe LED Light with Cab) 1655298
Kit-Strobe Light LED Amber for Overhead Guard w/o other lights, includes harness 1655123
Kit-Strobe Light (Amber Strobe with Cab) 1625728
Kit-Light (Front Drive/Rear Work lights, w/o Harness, with Overhead Guard) 1583708
Kit-Light (Brake/Tail/Back-up Lights w/o Harness with Overhead Guard) 1583712
Kit-Front Drive/Rear Worklight (LED w/o Other Lights for Overhead Guard with 1700244
Harness)
Kit-Front Drive/Rear Worklight (LED with other lights for Overhead Guard, w/o 1700245
Harness)
Kit-Brake/Tail/Back-UP Light (Turn/Side/LED/F/R Work Lights for Overhead Guard 1700237
with Harness)
Kit-Brake/Tail/Back-UP Light Turn/Side LED F/R Work Lights for Overhead Guard, w/ 1700238
o Harness
Kit-Front Drive/Rear Worklight LED w/o Other Lights for Overhead Guard with Harness 1700239
Kit-Front Drive/Rear Worklight (LED with other lights for Overhead Guard, w/o 1700240
Harness)
Kit-Worklight (Mast w/Overhead Guard) 4023814
Kit-Worklight (Mast w/Overhead Guard 1-2T Cushion) 4023815

14-4 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

LIGHT OPTIONS (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Worklight (Mast w/Cab) 4023816
Kit-Worklight (Mast) 4023817

SEAT CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Swivel Seat Full Susp (Vinyl w/o E-Hyd Controls) 1587556
Kit-Swivel Seat Full Susp (Cloth w/o E-Hyd Controls) 1587557
Kit-Swivel Seat Full Susp (Vinyl with E-Hyd Controls) 1587558
Kit-Swivel Seat Full Susp (Cloth with E-Hyd Controls) 1587559
Kit-Seat-Full Susp Non-Swivel (Vinyl w/o E-Hyd Controls) (FLM) 4016015
Kit-Seat-Full Susp Non-Swivel (Cloth w/o E-Hyd Controls) (FLM) 4016016
Kit-Seat-Full Susp Non-Swivel (Vinyl with E-Hyd Controls) (FLM) 4016019
Kit-Seat-Full Susp Non-Swivel (Cloth with E-Hyd Controls) (FLM) 4016020
Kit-Seat-Full Susp Swivel (Vinyl w/o E-Hyd Controls) (FLM) 4016017
Kit-Seat-Full Susp Swivel (Cloth w/o E-Hyd Controls) (FLM) 4016018
Kit-Seat-Full Susp Swivel (Vinyl with E-Hyd Controls) (FLM) 4016021
Kit-Seat-Full Susp Swivel (Cloth with E-Hyd Controls) (FLM) 4016022

WEATHER PROTECTION KITS

DESCRIPTION PART NUMBER


Kit-Front Screen W Wiper 1616511
Kit-Top Screen 1616558
Kit-Rear Screen W/Wiper 1659259
Kit-Door 1659260
Kit-Heater 1662479

MISCELLANEOUS KITS

DESCRIPTION PART NUMBER


Kit-Powertrain Protection (English - US Language) 1585854
Kit-Mirror (With Overhead Guard) 1581968
Kit-Air Intake W Pre-Cleaner 1583815
Kit-Lifting Eye 1600543
Kit-Lifting Eye 1600544
Kit-Accumulator 1598046
Kit-Fire Extinguisher 1580126
Kit-Keyswitch to Pushbutton (Pushbutton Start with Remote Key Switch) a1624521

©2014 HYSTER COMPANY See Service Manual 14-5


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

MISCELLANEOUS KITS (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Push-Button to Keyswitch a1624518
Kit-Impact Monitoring (With Immediate Shutdown) a1629135
Kit-Electronic Monitoring a1629208
Kit-Impact Monitoring (With 30 Second Shutdown) 1637768
Kit-Seat Modification 1624201
Kit-Service (Drain) (LPG Regulator) 1652150
Kit-Red Seat Belt 1636120
Kit Liner w/secondary filter, 4", Diesel 1670584
Kit Liner w/secondary filter, 5", Diesel 1670585
Kit-Mini Lever Conv 4 Way (without Clamp to 4 Way with Clamp) a1703633
Kit-Gas Spring (And Ball Stud) 4016355
Kit-Sensor (Low LPG Fuel) (2007-2009 Mazda Engines) a4008500
Kit-Sensor (Low LPG Fuel) (2010 Mazda Engines) a4007940

FOOTNOTES:
a Kit requires Software that must be Dealer installed.

14-6 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE-LIFT

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3092 mm 3192 mm
DESCRIPTION (121.7 in.) (125.7 in.)
Mast B551 B551
Group Number 3092 3192
Kit-Hose Group 3 to 4 1597617 1607833
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3092 mm 3192 mm
DESCRIPTION (121.7 in.) (125.7 in.)
Mast B551 B551
Group Number 3092 3192
Kit-Hose Group 2 to 4 1597618 1607834
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3092 mm 3192 mm
DESCRIPTION (121.7 in.) (125.7 in.)
Mast B551 B551
Group Number 3092 3192
Kit-Hose Group 2 to 3 1597616 1607832
Way

©2014 HYSTER COMPANY See Service Manual 14-7


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE CONVERSION KITS


TWO STAGE FULL FREE-LIFT (→ 5/2009)

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2878 mm 3178 mm
DESCRIPTION (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Kit-Hose Group 3 to 4 1590074 1590077
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2878 mm 3178 mm
DESCRIPTION (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Kit-Hose Group 2 to 4 1590075 1590078
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2878 mm 3178 mm
DESCRIPTION (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Kit-Hose Group 2 to 3 1590073 1590076
Way

14-8 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSE CONVERSION KITS


TWO STAGE FULL FREE-LIFT (5/2009 →)

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2878 mm 3178 mm
DESCRIPTION (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Kit-Hose Group 3 to 4 1704251 1704254
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2878 mm 3178 mm
DESCRIPTION (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Kit-Hose Group 2 to 4 1704252 1704255
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2878 mm 3178 mm
DESCRIPTION (113.3 in.) (125.1 in.)
Mast B559 B559
Group Number 2878 3178
Kit-Hose Group 2 to 3 1704250 1704253
Way

©2014 HYSTER COMPANY See Service Manual 14-9


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT (→ S/N B555V06631G)

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4410 mm 4710 mm 5010 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Kit-Hose Group 3 to 4 1590087 1597623 1590090 1590093
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4410 mm 4710 mm 5010 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Kit-Hose Group 2 to 4 1590088 1597624 1590091 1590094
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4410 mm 4710 mm 5010 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Kit-Hose Group 2 to 3 1590086 1597622 1590089 1590092
Way

14-10 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT — 8520000 SERIES MAST (S/N B555V06632G →)

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4410 mm 4710 mm 5010 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Kit-Hose Group 3 to 4 1701216 1701219 1701224 1701227
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4410 mm 4710 mm 5010 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Kit-Hose Group 2 to 4 1701217 1701220 1701225 1701228
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4410 mm 4710 mm 5010 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (197.2 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Kit-Hose Group 2 to 3 1701215 1701218 1701223 1701226
Way

©2014 HYSTER COMPANY See Service Manual 14-11


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT — 8800000 SERIES MAST

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4410 mm 4710 mm 4860 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (191.3 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 4860 5460
Kit-Hose Group 3 TO 4 4048280 4048283 4048286 4048291
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4410 mm 4710 mm 4860 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (191.3 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 4860 5460
Kit-Hose Group 2 TO 4 4048281 4048284 4051923 4048292
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4410 mm 4710 mm 4860 mm 5460 mm
DESCRIPTION (173.6 in.) (185.4 in.) (191.3 in.) (215.0 in.)
Mast B555 B555 B555 B555
Group Number 4410 4710 4860 5460
Kit-Hose Group 2 TO 3 4048279 4048282 4048285 4048290
Way

AUXILIARY TUBE EXTENSION KIT


TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (C661, 3 Func. Class II-Standard Carriage 2 Stg LFL) 1603270
Kit-Aux Tube Extension (C661, 4 Func. Class II-Standard Carriage 2LFL) 1603271
Kit-Aux Tube Extension (C661, 3 Func. Class II-Integral Side-Shift 2 LFL) 1603272
Kit-Aux Tube Extension (C661, 4 Func. Class II-Integral Side-Shift 2 LFL) 1603273
Kit-Quick Disconnect Fitting Manual Hydraulics for Two Stage LFL Mast (C661 Mast 1550257
Series)

AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT

14-12 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (3 Func. Class II-Standard Carriage) 1606637
Kit-Aux Tube Extension (4 Func. Class II-Standard Carriage) 1606638
Kit-Aux Tube Extension (3 Func. Class II-Integral Side-Shift) 1606639
Kit-Aux Tube Extension (4 Func. Class II-Integral Side-Shift) 1606640
Kit-Quick Disconnect Fitting Manual Hydraulics for Two Stage LFL Mast (C661 Mast 1550257
Series)

FORK ASSEMBLY KITS

DESCRIPTION PART NUMBER


Kit-Latch 1686665

ADD ON OPTIONS
FORK POSITIONER

DESCRIPTION PART NUMBER


Kit-Fork Positioner (3FFL 1.0-2.0T Class II) 4064917

ADD ON TELEMETRY KITS

DESCRIPTION PART NUMBER


Telemetry Kit (FM1 W/GSM Cellular) 4075873
Telemetry Kit (FM1 W/WIFI) 4075874
Telemetry Kit (IC-Interlock-Hyster) 4075952
Telemetry Kit (W/ISO Prox Card Reader) 4063836
Telemetry Kit (HID Standard Prox Card Reader) 4063837
Telemetry Kit (W/IClass/MiFare Prox Card Reader) 4063838
Telemetry Kit (Hyster Check List) 4063829

©2014 HYSTER COMPANY See Service Manual 14-13


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NOTES

14-14 See Service Manual ©2014 HYSTER COMPANY


for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

15 NUMERICAL INDEX
UNIT CODE F001
03/2014 NORTH AMERICA

SECTION 15
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

126 3-79 12 12-21 21 13-29 13 9-45 3


3-80 9 12-25 15 13-29 16 9-47 2
3-82 9 12-27 15 13-31 13 9-49 2
3-89 25 13-13 21 13-33 13 16708 3-97 14
3-91 12 13-15 17 16484 5-11 9 3-99 13
4-34 31 15223 10-9 12 5-15 14 16788 3-11 16
206 8-7 23 11-15 12 5-17 14 16863 3-12 44
8-11 34 11-19 12 5-26 46 3-35 4
12855 3-35 19 12-11 15 5-33 5 3-55 34
12929 8-7 24 12-21 25 5-34 59 3-64 43
8-11 35 15242 6-5 5 9-7 6 16865 3-97 16
13957 7-13 12 15245 7-13 18 9-9 6 3-99 9
10-5 10 15871 3-69 6 9-17 2 16983 5-34 49
11-5 10 15916 4-34 35 9-17 2 16984 9-5 13
12-5 9 15931 3-97 11 9-17 2 9-7 13
14191 7-14 4 3-99 12 16485 5-8 7 9-9 13
9-13 5 15971 3-11 42 5-8 8 17353 3-11 18
14349 3-35 24 16001 10-3 10 5-11 8 17407 4-34 34
14358 3-35 9 11-3 10 5-13 5 17650 3-73 3
3-64 43 12-3 10 5-13 7 17652 3-69 15
14372 3-35 19 16040 9-77 16 5-17 13 17829 4-29 4
14385 2-9 19 9-79 16 5-19 5 18086 9-23 6
2-11 16 16041 9-75 10 5-25 5 9-27 6
2-13 16 13-13 12 5-25 40 18462 1-47 19
2-15 19 13-15 12 5-31 25 1-49 15
2-17 19 16079 4-21 9 5-33 4 1-53 22
2-87 15 4-25 8 5-33 10 18471 1-47 16
2-89 15 4-29 19 5-51 1 1-49 16
14386 3-5 23 4-29 20 11-9 10 1-53 23
14591 9-15 7 4-33 7 11-15 14 18497 4-29 5
15002 4-34 35 16134 3-11 4 11-19 14 4-33 26
15055 9-73 4 3-29 17 16486 5-25 42 18515 4-29 6
15127 1-19 21 3-35 2 5-25 44 4-33 27
1-21 27 3-55 33 5-34 61 18595 5-19 9
15135 5-19 11 3-63 41 9-5 10 5-25 9
5-25 11 3-63 41 9-7 10 18735 1-47 2
5-31 9 16150 3-69 16 9-9 10 1-49 13
15156 4-34 34 16151 3-35 10 10-9 20 18738 1-53 19
15158 5-19 10 3-73 6 16487 9-5 21 18748 9-31 3
5-25 10 6-9 24 9-7 20 18832 13-13 10
5-31 8 16168 3-11 33 16540 13-29 15 13-15 10
15211 10-9 9 16199 3-11 34 13-31 13 19901 1-21 16
10-17 11 16480 9-55 13 13-33 13 1-29 19
11-15 7 16481 5-65 3 16682 5-19 30 1-47 15
11-19 7 9-13 4 5-25 32 1-49 14
11-25 11 9-13 5 5-33 26 21195 3-7 4
11-27 11 9-15 7 16706 9-39 6 3-29 1
12-11 13 16483 5-33 12 9-41 19 21420 6-9 23
12-19 30 13-29 12 9-43 19 34507 3-53 19

©2014 HYSTER COMPANY See Service Manual 15-1


for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-55 16 57664 9-77 2 9-67 14 5-55 17


3-59 2 9-79 2 9-69 9 5-57 17
3-63 19 58901 10-3 6 86229 5-19 18 5-59 17
39352 7-13 6 10-5 6 5-25 19 5-61 17
39374 9-77 9 10-7 4 5-31 10 5-63 17
9-79 9 10-17 3 5-37 22 127045 9-5 25
39375 5-47 20 11-3 6 5-43 22 9-7 27
43207 5-23 17 11-5 6 87446 3-73 4 9-9 26
5-29 18 11-7 4 88441 10-10 29 127918 9-9 8
5-31 19 11-25 3 12-11 11 128263 3-79 14
5-33 28 11-27 3 97999 3-11 5 3-80 11
5-33 33 12-3 6 3-35 3 3-82 11
5-41 15 12-5 5 3-55 36 128408 4-33 17
5-47 14 12-7 2 3-64 45 5-17 10
5-53 22 12-9 4 98525 7-13 24 129387 10-3 7
5-55 21 12-25 9 98644 4-72 2 10-5 7
5-57 21 12-27 9 101809 3-53 15 10-7 3
5-59 22 13-13 14 3-55 5 10-17 4
5-61 21 13-15 21 3-59 28 11-3 7
5-63 21 58903 7-13 2 3-63 9 11-5 7
43208 5-19 19 58916 5-19 23 102919 3-5 18 11-7 3
5-25 20 5-25 24 104506 10-3 3 11-25 4
5-31 14 5-34 37 10-5 3 11-27 4
5-41 30 5-41 29 11-3 3 12-3 7
5-47 25 5-47 22 11-5 3 12-5 6
43883 3-7 5 60137 10-9 11 12-3 3 12-7 4
3-29 18 63081 5-51 6 12-5 2 12-9 3
44306 5-37 11 63108 3-11 15 12-7 7 12-25 11
5-43 11 63117 2-23 7 104681 5-47 29 12-27 11
44307 5-23 19 2-91 16 112989 3-9 14 13-13 15
5-29 20 2-93 4 3-25 7 13-15 19
5-33 21 68968 2-19 7 3-33 7 129888 4-161 31
5-41 17 2-21 7 3-67 5 4-165 31
5-47 19 2-23 7 3-67 17 4-175 28
44308 5-19 24 2-91 16 3-69 5 4-177 28
5-25 25 2-93 4 114312 1-47 130845 5-11 10
5-34 38 77442 9-39 3 1-49 5-15 15
5-41 33 9-41 16 3-29 7 5-17 15
5-47 23 9-43 16 13-18 3 131358 10-9 1
44310 5-19 33 9-45 7 13-19 3 10-17 9
5-25 35 9-47 12 13-19 3 11-9 20
5-33 19 9-49 12 13-20 3 11-25 9
53162 3-97 17 9-65 3 115696 3-9 4 11-27 9
3-99 8 9-67 13 118361 5-43 10 12-11 1
55146 11-23 7 9-69 8 119236 3-5 5 12-25 10
12-23 7 77443 9-39 5 3-9 7 12-27 10
55407 10-13 11 9-41 17 120938 10-9 14 13-13 19
10-15 11 9-43 17 11-9 4 13-15 15
11-11 7 9-45 8 12-11 19 131715 10-5 4
11-13 7 9-47 11 124603 5-31 21 11-3 4
12-15 11 9-49 11 5-33 30 11-5 4
12-17 11 9-65 4 5-53 17 12-5 3
15-2 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

131716 10-3 4 4-33 1 4-231 6 12-23 12


10-5 4 148795 4-29 20 4-231 11 190887 11-11 9
11-3 4 148796 4-33 7 182376 11-15 19 11-13 11
11-5 4 148962 5-34 42 11-19 19 11-23 16
12-3 4 154065 1-77 18 12-19 27 12-23 16
12-5 3 154066 1-77 18 12-21 23 191387 12-25 3
12-7 5 156194 7-13 25 182377 11-15 18 12-27 3
132834 11-11 6 156195 7-13 25 11-19 18 191941 1-15 8
11-13 6 161003 10-9 11 12-19 26 1-17 4
132861 9-5 3 12-11 17 12-21 24 1-23 11
134810 4-231 4 163307 7-14 2 184451 3-53 21 1-25 11
4-231 7 164474 12-11 11 3-55 14 1-31 8
4-231 10 164488 5-23 28 3-59 4 1-33 8
136681 3-81 19 6-7 15 3-63 17 1-35 8
5-23 29 165991 3-69 17 185597 11-25 8 1-37 8
5-23 33 166112 11-15 32 11-27 8 1-39 8
5-29 26 11-19 32 12-25 14 197066 9-23 4
5-33 2 166659 9-77 3 12-27 14 9-27 4
5-41 6 9-79 3 187388 10-13 7 201800 3-5 14
5-47 39 168718 3-7 10 10-15 7 201829 11-23 9
5-65 17 3-27 10 11-23 14 12-23 9
136687 4-49 8 3-29 9 12-15 7 204223 4-29 19
136749 1-21 7 3-73 9 12-17 7 4-29 20
136985 2-97 6 169690 5-23 26 12-23 14 204787 3-41 18
5-23 8 169874 1-47 18 187630 3-7 16 3-43 18
5-29 8 1-49 18 3-27 7 209457 9-13 4
5-33 24 1-53 26 188210 5-23 13 215212 10-3 5
137852 11-30 28 170658 1-77 7 5-29 14 10-5 5
11-33 20 1-77 25 5-34 49 11-3 5
11-37 20 1-79 1 188515 9-39 7 11-5 5
11-41 19 173056 5-43 4 9-41 18 12-3 5
141259 4-21 34 175861 9-23 8 9-43 18 12-5 4
141331 3-70 5 9-27 8 9-45 4 12-7 6
141776 3-11 19 175944 4-72 2 9-47 14 220428 3-97 2
145481 5-23 2 4-231 1 9-49 14 3-99 7
5-29 2 4-231 2 190380 4-12 5 221353 1-19 15
5-33 13 4-231 9 190382 4-191 3 1-21 15
5-41 39 4-245 9 4-195 3 1-29
5-47 35 4-249 11 4-195 4 1-47 14
146540 13-10 1 177352 12-11 11 190383 4-33 18 1-49 9
148609 4-191 5 178119 5-17 6 4-191 24 221530 1-21 21
4-191 8 11-15 9 4-195 22 1-29 18
4-195 8 11-19 9 4-231 1 1-47 4
148611 4-191 1 180057 10-10 29 4-231 2 221533 1-29 18
4-195 1 180074 10-10 29 4-231 9 221536 1-19 13
148789 4-21 4 180137 12-11 11 4-235 4 1-21 14
4-25 36 181045 4-33 30 4-237 4 1-47 10
4-29 25 4-231 4 190580 10-13 8 1-49 11
4-33 17 4-231 7 10-15 8 221542 1-49 2
148792 4-21 9 4-231 10 11-23 12 221771 1-71 3
4-25 8 181046 4-33 30 12-15 8 222442 5-37 27
4-29 19 4-231 5 12-17 8 5-43 27
©2014 HYSTER COMPANY See Service Manual 15-3
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

222443 5-33 12 2-13 16 4-147 11 4-208 21


5-37 26 2-15 19 4-153 11 4-211 20
5-43 26 2-17 19 4-159 10 4-219 15
222444 5-19 37 2-87 15 4-185 2 4-223 17
5-25 44 2-89 15 4-203 14 4-227 18
5-37 15 3-35 4-207 5 275498 4-170 33
5-43 15 3-55 4-207 17 4-171 38
222493 5-11 9 3-59 43 4-211 4 4-171 48
5-15 14 3-64 4-219 11 4-180 24
5-17 14 249289 7-13 16 4-223 6 4-187 35
222510 9-5 6 251099 3-89 5 4-227 4 275499 4-107 10
9-7 6 3-93 11 4-249 9 4-113 10
9-9 6 3-99 30 275494 4-169 2 4-119 10
222512 5-11 8 252729 2-17 6 4-169 5 4-144 48
5-17 13 5-8 1 4-171 41 4-150 48
226430 6-3 6 5-13 7 4-186 20 4-156 48
226458 5-5 10 5-33 4 275495 4-108 20 279033 4-29 15
226986 7-13 11 11-9 10 4-114 20 280154 10-9 20
227157 1-51 4 11-15 14 4-120 20 280157 5-41 34
1-51 13 11-19 14 4-142 22 287816 3-87 10
1-53 4 254007 4-12 6 4-148 22 7-3 13
1-53 13 257913 10-13 5 4-154 22 287844 7-3 13
230881 9-23 3 10-15 5 4-159 6 287851 2-97 4
9-27 3 12-15 5 4-203 10 4-11 14
233693 5-19 5 12-17 5 4-219 5 4-71 2
5-25 5 260878 3-11 13 4-249 10 5-41 13
5-31 25 262798 4-12 6 275496 4-107 6 287860 5-41 24
5-33 10 264134 3-59 29 4-113 6 5-47 27
5-37 12 5-5 4-119 6 288638 6-13 5
5-41 37 5-6 4-141 10 7-17
5-43 12 264159 9-5 4-147 10 292500 1-19 20
5-47 6 9-7 4-153 10 1-21 26
5-51 1 264973 7-13 8 4-169 17 1-51 22
5-65 9 265731 9-17 2 4-179 10 5-19 17
5-66 2 265787 13-29 4 4-179 11 5-23 14
234038 6-5 13 13-29 12 4-185 13 5-25 18
235691 5-19 39 13-29 13 4-203 7 5-29 15
5-26 46 13-31 2 4-207 10 5-31 3
5-33 5 13-31 2 4-211 8 5-34 50
5-34 59 13-31 10 4-219 6 5-38 33
5-41 35 13-31 15 4-223 11 5-41 10
5-47 4 13-33 2 4-227 8 5-44 34
5-67 4 13-33 2 275497 4-108 14 5-47 8
239503 8-3 24 13-33 10 4-114 14 292509 5-19 2
8-5 22 13-33 15 4-120 14 5-25 2
8-7 31 266519 9-67 9 4-142 16 5-31 28
8-11 22 272133 1-19 22 4-148 16 10-9 22
240072 2-27 17 1-21 20 4-154 16 292513 9-7 17
244540 8-7 29 275493 4-107 9 4-170 34 9-9 17
8-11 29 4-113 9 4-180 29 292515 5-31 24
246108 2-9 19 4-119 9 4-187 34 292516 5-19 28
2-11 16 4-141 11 4-203 19 5-25 30
15-4 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

292517 2-27 5 5-25 29 296022 5-23 23 9-75 6


2-29 6 5-31 23 5-29 24 10-9 25
2-97 7 5-33 25 5-34 58 296423 1-71 3
292522 5-34 54 5-41 25 296030 1-9 16 296424 2-27 13
292526 5-23 36 5-47 28 1-11 21 2-29 2
5-29 27 292683 2-19 10 1-13 21 2-97 15
292531 5-2 7 2-21 10 296149 1-27 12 296426 6-5 4
5-5 7 2-23 10 1-35 12 10-9 10
5-6 7 5-2 6 1-37 12 296434 6-3 5
292532 10-9 27 5-5 6 296150 4-21 19 296463 1-21 2
292600 6-13 2 5-6 6 296152 3-35 11 296507 13-10 3
292608 1-3 7 5-23 35 296156 3-55 9 296508 3-41 3
1-4 6 5-29 25 3-63 7 3-43 3
292616 5-33 27 7-17 12 296158 3-85 16 297531 10-13 6
292668 3-87 6 292685 5-2 4 296165 1-51 9 10-15 6
8-3 2 5-5 4 1-53 9 11-23 13
8-5 26 6-13 7 296357 1-19 18 12-15 6
8-7 2 292689 1-3 6 1-21 24 12-17 6
8-11 26 1-4 5 1-29 13 12-23 13
292676 4-49 21 293615 5-37 19 1-47 6 297538 11-23 11
292679 3-87 5 5-43 19 1-49 6 12-23 11
5-47 36 293616 6-3 2 296360 1-51 6 297649 10-9 10
13-10 4 293618 5-37 17 1-51 21 12-11 16
292680 5-19 16 5-43 17 1-53 6 300751 7-13 5
5-23 15 5-67 1 1-53 20 300752 7-13 4
5-25 17 293619 2-6 3 296378 3-85 9 300766 7-13 22
5-29 16 2-39 1 3-87 4 300767 7-13 7
5-31 4 293622 5-37 32 3-89 2 300937 1-71 4
5-34 41 5-43 33 3-93 13 10-9 24
5-41 9 293626 2-97 14 3-95 12 300982 9-77 15
5-44 35 293630 6-9 1 3-99 20 9-79 15
5-47 9 293636 13-29 6 8-19 5 300987 12-25 4
292681 2-97 3 293645 3-59 44 8-21 4 12-27 4
3-81 20 293648 6-9 17 296379 1-47 302010 1-9 26
4-71 3 293686 7-13 28 1-49 302015 4-49 22
5-17 18 293692 6-5 3 4-49 16 302023 2-9 16
5-23 22 293697 5-2 5 296380 4-5 22 2-11 13
5-29 23 5-5 5 4-9 15 2-13 13
5-34 57 5-6 5 4-21 13 2-15 16
5-37 17 293698 2-5 3 4-25 35 2-17 16
5-37 18 293741 5-37 4-29 22 2-87 12
5-41 5 5-43 31 4-33 13 2-89 12
5-43 17 5-47 37 4-50 34 302027 4-49 5
5-43 18 5-66 8 296418 2-6 4 302051 3-89 31
5-47 40 293742 5-65 5 2-39 2 302249 4-26 38
5-65 16 293762 3-87 12 296420 2-97 13 302374 5-37 17
5-67 2 293774 3-85 4 5-7 2 5-43 17
292682 2-27 4 293779 3-85 17 9-7 18 5-67 12
2-29 5 293796 9-17 18 9-9 16 302385 6-5 15
2-97 5 295649 11-11 10 296422 2-27 7 302397 13-13 11
5-19 27 11-13 10 2-29 10 13-15 11
5-23 7 296009 5-17 17 6-9 18 302398 4-72 4
©2014 HYSTER COMPANY See Service Manual 15-5
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-3 1 12-19 17 7-5 9 326504 2-31 17


8-5 19 12-21 10 320161 5-23 34 2-39 11
8-7 1 313805 3-85 15 5-29 28 2-43 32
8-11 19 7-3 12 9-23 13 2-45 5
302399 3-87 11 313828 1-19 11 9-27 14 2-47 8
302400 1-17 4 1-21 18 320165 5-5 4 2-69 8
1-27 8 1-29 11 5-5 12 2-75 1
3-79 10 1-47 8 5-6 4 2-83 1
3-80 7 1-49 8 320289 9-39 10 3-15 32
3-82 7 1-51 7 9-41 7 3-17 5
3-89 22 1-51 20 9-43 7 326608 2-39 36
3-91 9 1-53 7 9-45 10 2-61 23
302428 9-23 9 1-53 21 9-47 8 326612 2-49 10
9-27 9 10-9 21 9-49 8 2-63 10
302437 3-89 37 314773 4-231 8 321205 13-15 13 326748 2-53 5
3-95 8 316825 4-26 41 322824 10-13 13 2-71 5
3-99 17 316826 1-51 17 10-15 13 326749 2-53 6
302443 3-89 16 1-53 15 12-15 13 2-71 6
3-93 2 316834 9-23 3 12-17 13 326850 4-19 2
302450 1-73 2 9-27 3 322902 10-13 4 326898 4-15 22
302465 11-19 5 320152 1-9 27 10-15 4 4-19 25
12-21 9 4-49 20 12-15 16 326926 3-41 22
302468 3-53 320154 2-9 15 12-17 16 3-43 22
3-59 6 2-11 12 322990 12-25 5 329069 1-9 25
3-63 25 2-13 12 12-27 5 1-11 8
302472 5-37 4 2-15 15 13-15 3 1-11 29
302491 1-3 3 2-17 15 323090 10-9 26 1-13 8
303100 5-19 34 2-87 11 11-9 16 1-13 25
5-25 36 2-89 11 12-11 6 3-89 13
5-33 17 4-49 6 323160 10-9 13 3-93 10
303119 7-17 11 320155 13-10 5 11-9 2 3-95 6
303150 2-27 12 320156 3-89 15 12-11 18 3-99 29
2-29 12 3-91 3 323598 6-10 4 330692 10-13 12
2-97 8 4-22 38 6-11 4 10-15 12
5-19 38 9-23 4 6-13 10 12-15 12
5-25 45 9-27 4 323599 6-10 3 12-17 12
5-31 12 320157 1-55 3 6-11 3 333642 2-53 15
5-33 9 1-59 3 6-13 9 2-71 15
5-37 13 1-63 4 324706 2-43 5 334450 5-41 20
5-43 13 4-11 14 2-75 22 5-47 12
5-47 34 5-19 3 2-81 3 334560 5-19 29
304526 10-10 31 5-23 32 3-15 5 5-25 31
12-11 9 5-25 3 325182 4-21 29 5-34 39
306113 9-23 12 5-31 27 4-25 7 5-41 11
9-27 12 320159 2-21 28 325549 3-7 30 5-47 11
309109 9-21 11 2-23 28 3-27 26 336550 2-9 26
9-23 16 2-93 3 325699 3-97 13 2-11 23
9-25 12 4-29 11 3-99 10 2-13 15
9-27 17 4-34 37 325789 4-191 25 2-15 18
309651 3-73 5 320160 1-51 18 4-195 24 2-17 12
310549 11-15 25 1-53 16 325897 8-5 14 2-87 22
11-19 25 1-67 4 8-11 14 2-89 20
15-6 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

341462 9-39 13 368427 6-9 7 4-247 4 4-79 11


9-41 13 369804 2-9 10 4-247 8 4-80 15
9-43 13 2-13 7 4-249 4 4-80 16
345453 2-9 26 2-15 7 4-249 7 4-83 10
2-11 23 2-17 7 1302024 4-69 3 4-84 11
2-13 15 2-89 7 13-3 12 4-84 15
2-15 18 3-29 12 1304950 3-7 20 4-84 16
2-87 22 9-5 2 3-27 20 4-89 10
2-89 20 9-5 2 3-73 11 4-90 11
345454 2-9 26 9-7 2 1304971 1-9 9 4-90 15
2-11 23 9-7 2 1308259 4-161 32 4-90 16
2-13 15 9-9 2 4-165 32 4-96 15
2-15 18 9-9 2 4-172 62 4-96 16
2-17 12 369815 2-9 22 4-175 30 4-96 20
2-87 22 2-11 19 4-177 30 4-96 21
2-89 20 2-13 19 4-179 7 4-102 10
345455 2-9 26 2-15 22 4-185 10 4-102 11
2-11 23 2-17 10 1308260 4-231 8 4-102 15
2-13 15 2-87 18 1310369 11-11 3 4-102 16
2-15 18 2-89 18 11-13 3 4-107 11
2-17 12 3-11 36 1310389 7-14 6 4-107 12
2-87 22 370647 4-161 15 1310391 7-14 5 4-108 18
2-89 20 4-165 15 1316496 3-7 19 4-108 19
346656 4-29 10 374923 3-70 1 1319668 10-13 9 4-113 11
4-33 23 383789 4-33 25 10-15 9 4-113 12
353000 3-7 7 384211 1-72 1 12-15 9 4-114 18
3-27 3 384213 1-72 1 12-17 9 4-114 19
3-73 7 384214 1-72 1 1323576 4-109 36 4-119 11
353199 3-5 15 384215 1-72 1 4-115 36 4-119 12
3-25 16 384216 1-72 1 4-121 36 4-120 18
353206 1-55 3 386015 9-39 14 4-171 43 4-120 19
1-59 3 9-41 12 4-181 41 4-125 7
1-63 4 389688 1-79 3 4-187 43 4-125 8
360387 2-27 9 392238 1-15 6 4-191 6 4-125 12
3-99 16 615135 11-23 6 4-191 15 4-126 13
362036 3-97 10 12-23 6 4-191 17 4-129 7
362255 1-7 14 638250 11-23 8 4-195 6 4-129 8
364868 1-11 14 12-23 8 4-195 14 4-130 12
1-13 14 806426 4-21 4 4-195 16 4-130 13
366115 10-17 5 4-21 9 4-239 7 4-135 7
11-25 5 4-25 8 4-239 9 4-135 8
11-27 5 4-26 36 4-239 11 4-136 12
12-25 8 4-29 19 4-241 4 4-136 13
12-27 8 4-29 20 4-241 7 4-142 13
13-13 16 4-30 25 4-241 8 4-142 14
13-15 20 4-33 7 4-243 1 4-142 20
367224 3-30 2 4-33 17 4-243 7 4-142 21
3-36 5 878258 2-91 14 4-243 12 4-148 13
4-21 28 893834 11-33 5 1323578 4-179 5 4-148 14
4-25 14 11-42 31 4-185 4 4-148 20
4-49 29 930591 4-245 4 4-195 15 4-148 21
367323 4-29 12 4-245 8 1323579 4-79 10 4-154 13
©2014 HYSTER COMPANY See Service Manual 15-7
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-154 14 4-90 16 4-148 13 4-130 24


4-154 20 4-91 26 4-148 14 4-136 11
4-154 21 4-96 15 4-148 19 4-136 24
4-185 5 4-96 16 4-148 21 4-142 19
1323586 4-161 35 4-96 19 4-150 41 4-143 41
4-165 35 4-96 20 4-154 13 4-148 19
4-169 1 4-96 21 4-154 14 4-149 41
4-175 29 4-97 35 4-154 19 4-154 19
4-177 29 4-101 10 4-156 41 4-156 41
4-179 9 4-102 11 4-169 14 4-175 21
4-185 7 4-102 14 4-169 18 4-177 22
4-191 17 4-102 15 4-169 20 4-179 1
4-195 16 4-102 16 4-170 24 4-181 43
1324309 4-199 13 4-103 26 4-179 3 1329151 4-80 13
4-207 13 4-107 11 4-179 5 4-80 14
4-207 14 4-107 12 4-180 16 4-80 26
4-211 12 4-108 17 4-180 19 4-80 27
4-211 13 4-108 18 4-185 3 4-84 13
4-215 8 4-108 19 4-186 22 4-84 14
4-219 16 4-109 31 4-186 25 4-85 26
4-219 17 4-113 11 1327957 4-161 33 4-85 27
4-223 10 4-113 12 4-165 33 4-90 13
4-227 10 4-114 17 4-172 61 4-90 14
4-227 11 4-114 18 4-175 26 4-91 26
1324310 4-199 13 4-114 19 4-177 26 4-91 27
4-207 13 4-115 31 4-179 6 4-96 18
4-207 14 4-119 11 4-185 6 4-96 19
4-215 8 4-119 12 4-191 19 4-97 34
4-219 16 4-120 17 4-195 18 4-97 35
4-219 17 4-120 18 4-239 5 4-102 13
4-223 10 4-120 19 4-239 8 4-102 14
4-227 10 4-121 31 1327959 4-169 20 4-103 26
4-227 11 4-125 7 4-180 19 4-103 27
1324360 1-11 19 4-125 8 4-186 25 4-108 16
1-13 16 4-125 11 1329150 4-80 14 4-108 17
1324480 1-79 11 4-126 13 4-80 26 4-109 30
1327164 4-79 10 4-126 24 4-84 14 4-109 31
4-79 11 4-129 7 4-85 26 4-114 16
4-80 14 4-129 8 4-90 14 4-114 17
4-80 15 4-130 11 4-91 26 4-115 30
4-80 16 4-130 13 4-96 19 4-115 31
4-80 26 4-130 24 4-97 35 4-120 16
4-84 10 4-135 7 4-102 14 4-120 17
4-84 11 4-135 8 4-108 17 4-121 30
4-84 14 4-136 11 4-109 31 4-121 31
4-84 15 4-136 13 4-114 17 4-125 10
4-84 16 4-137 24 4-115 31 4-125 11
4-85 26 4-142 13 4-120 17 4-126 23
4-90 10 4-142 14 4-121 31 4-126 24
4-90 11 4-142 19 4-125 11 4-129 10
4-90 14 4-142 21 4-126 24 4-130 11
4-90 15 4-144 41 4-130 11 4-130 23
15-8 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-130 24 2-17 17 4-130 23 4-247 4


4-135 10 2-87 13 4-135 8 4-247 8
4-136 11 2-89 13 4-135 10 4-249 4
4-136 23 1330033 3-75 6 4-136 12 4-249 7
4-136 24 1330281 4-79 10 4-136 23 1330356 4-79 9
4-142 18 4-79 11 4-142 13 4-83 9
4-142 19 4-80 13 4-142 14 4-89 9
4-143 40 4-80 15 4-142 18 4-96 14
4-143 41 4-80 27 4-142 20 4-101 9
4-148 18 4-84 10 4-143 40 4-107 8
4-148 19 4-84 11 4-148 13 4-113 8
4-149 40 4-84 13 4-148 14 4-119 8
4-149 41 4-84 15 4-148 18 4-125 6
4-154 18 4-85 27 4-148 20 4-129 6
4-154 19 4-90 10 4-149 40 4-135 6
4-155 40 4-90 11 4-154 13 4-142 12
4-156 41 4-90 13 4-154 14 4-148 12
1329152 4-80 13 4-90 15 4-154 18 4-154 12
4-80 27 4-91 27 4-154 20 4-179 4
4-84 13 4-96 15 4-154 21 4-181 44
4-85 27 4-96 16 4-155 40 4-187 45
4-90 13 4-96 18 4-170 20 4-245 4
4-91 27 4-96 20 4-180 19 4-245 8
4-96 18 4-97 34 4-186 25 4-247 4
4-97 34 4-101 10 1330292 4-161 16 4-247 8
4-102 13 4-102 11 4-165 16 4-249 4
4-103 27 4-102 13 1330293 4-161 14 4-249 7
4-108 16 4-102 15 4-165 14 1330413 4-166 47
4-114 16 4-103 27 1330297 4-169 20 4-170 35
4-120 16 4-107 11 4-180 19 4-177 38
4-125 10 4-107 12 4-186 25 4-180 30
4-126 23 4-108 16 1330325 3-29 3 4-187 36
4-129 10 4-108 18 1330326 3-29 4 1330414 1-7 17
4-130 23 4-109 30 1330355 4-79 9 4-12 4
4-135 10 4-113 11 4-83 9 4-81 30
4-136 23 4-113 12 4-89 9 4-85 30
4-142 18 4-114 16 4-96 14 4-91 30
4-148 18 4-114 18 4-101 9 4-123 60
4-149 40 4-115 30 4-107 8 4-131 29
4-154 18 4-119 11 4-113 8 4-154 17
4-177 23 4-119 12 4-119 8 4-159 9
1329240 2-9 20 4-120 16 4-125 6 13-11 1
2-11 17 4-120 18 4-129 6 1330415 4-72 2
2-13 17 4-121 30 4-135 6 8-19 2
2-15 20 4-125 7 4-142 12 1330416 3-97 4
2-17 9 4-125 8 4-148 12 3-99 4
2-87 16 4-125 10 4-154 12 4-11 6
2-89 16 4-125 12 4-179 4 4-11 17
1329271 2-9 17 4-126 23 4-181 44 4-79 5
2-11 14 4-129 8 4-187 45 4-83 5
2-13 14 4-129 10 4-245 4 4-89 5
2-15 17 4-130 12 4-245 8 4-95 9
©2014 HYSTER COMPANY See Service Manual 15-9
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-101 5 4-187 36 4-102 21 4-141 5


4-107 2 4-192 27 4-103 25 4-141 7
4-113 2 4-195 25 4-103 29 4-143 26
4-119 2 4-200 23 4-103 31 4-143 27
4-125 2 4-200 23 4-104 41 4-143 29
4-129 2 4-204 29 4-104 43 4-143 34
4-135 2 4-208 29 4-107 1 4-144 45
4-141 6 4-212 28 4-107 3 4-147 5
4-147 6 4-216 17 4-108 24 4-147 7
4-153 6 4-216 17 4-108 25 4-149 26
1330417 13-11 1 4-220 25 4-108 27 4-149 27
1330418 4-166 47 4-224 25 4-109 34 4-149 29
4-170 35 4-228 26 4-110 47 4-149 34
4-177 38 4-239 1 4-110 49 4-150 45
4-181 30 8-19 2 4-113 1 4-153 5
4-187 36 13-11 1 4-113 3 4-153 7
1330419 4-191 20 1330438 4-11 10 4-114 24 4-155 26
4-195 19 4-75 2 4-114 25 4-155 27
1330424 4-191 20 4-79 4 4-114 27 4-155 29
4-195 19 4-79 6 4-115 34 4-155 34
1330433 4-11 18 4-80 21 4-116 47 4-156 45
1330436 4-191 20 4-80 25 4-116 49 4-157 57
4-195 19 4-80 29 4-119 1 4-159 11
1330437 1-7 17 4-81 31 4-119 3 4-199 3
4-11 7 4-81 34 4-120 24 4-199 6
4-12 4 4-81 35 4-120 25 4-199 11
4-72 2 4-83 4 4-120 27 4-199 12
4-79 5 4-83 6 4-121 34 4-199 15
4-81 30 4-84 21 4-122 47 4-200 18
4-83 5 4-85 25 4-122 49 4-200 19
4-85 30 4-85 29 4-123 59 4-200 24
4-89 5 4-85 31 4-125 1 4-203 5
4-91 30 4-85 34 4-125 3 4-203 11
4-95 9 4-85 35 4-126 17 4-204 23
4-101 5 4-89 4 4-126 19 4-204 25
4-107 2 4-89 6 4-126 21 4-204 27
4-113 2 4-90 21 4-126 31 4-204 30
4-119 2 4-91 25 4-126 33 4-207 9
4-123 60 4-91 29 4-129 1 4-207 15
4-125 2 4-91 31 4-129 3 4-207 19
4-126 29 4-92 41 4-130 17 4-208 23
4-126 30 4-95 8 4-130 19 4-208 25
4-129 2 4-95 10 4-130 21 4-208 27
4-131 29 4-97 22 4-131 30 4-208 30
4-135 2 4-97 23 4-131 33 4-211 10
4-141 6 4-97 25 4-135 1 4-212 21
4-147 6 4-97 26 4-135 3 4-212 24
4-153 6 4-97 30 4-136 17 4-212 26
4-154 17 4-97 32 4-136 19 4-212 29
4-159 9 4-98 41 4-136 21 4-215 7
4-170 35 4-101 4 4-137 30 4-215 10
4-181 30 4-101 6 4-137 33 4-215 13
15-10 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-215 14 4-102 18 4-170 36 1339438 3-27 22


4-216 18 4-103 37 4-181 31 1339452 3-11 22
4-219 19 4-103 38 4-187 37 1340470 3-97 12
4-220 21 4-104 40 4-192 27 3-99 2
4-220 23 4-108 21 4-196 27 1340687 11-15 6
4-220 26 4-108 22 4-235 1 11-19 6
4-223 1 4-110 48 4-239 1 11-25 10
4-223 13 4-110 51 13-11 1 11-27 10
4-223 14 4-110 53 1330917 1-77 2 12-19 28
4-223 19 4-114 21 1330919 1-77 1 12-21 20
4-224 21 4-114 22 1330920 1-77 19 12-25 12
4-224 23 4-116 48 1333382 10-9 2 12-27 12
4-227 19 4-116 51 11-9 19 13-15 14
4-228 22 4-116 53 12-11 2 1343989 12-11 36
4-228 24 4-120 21 1333392 11-9 6 12-19 3
4-228 27 4-120 22 12-11 23 1343990 1-71 2
4-235 1 4-122 48 1333399 10-3 8 1344124 3-85 6
4-235 8 4-122 51 10-5 8 3-87 16
4-235 9 4-122 53 10-7 2 13-7 9
4-237 1 4-125 3 10-17 6 1345014 4-29 16
4-237 10 4-126 14 11-3 8 4-34 39
4-237 11 4-126 15 11-5 8 1345190 10-19 18
4-239 3 4-126 31 11-7 2 11-33 6
4-239 6 4-127 33 11-25 6 11-41 10
4-239 10 4-127 36 11-27 6 12-29 2
4-241 5 4-127 38 12-3 8 12-33 11
4-243 5 4-130 14 12-5 7 12-37 11
4-243 8 4-130 15 12-7 3 1345216 10-3 2
4-243 11 4-131 31 12-9 2 10-5 2
4-245 1 4-131 33 13-13 13 10-7 1
4-247 1 4-131 36 13-15 18 10-17 2
4-249 1 4-131 38 1335129 1-77 20 11-3 2
13-11 4 4-136 14 1335137 1-79 7 11-5 2
1330439 4-79 6 4-136 15 1336323 7-17 3 11-7 1
4-80 17 4-136 16 1336324 7-17 4 11-25 2
4-80 18 4-137 36 1337197 4-51 7 11-27 2
4-81 34 4-137 38 1337900 10-3 8 12-3 2
4-81 35 4-142 23 10-5 8 12-5 1
4-81 37 4-143 24 10-7 2 12-7 1
4-81 38 4-144 47 11-3 8 12-9 1
4-84 18 4-144 54 11-5 8 12-25 2
4-85 35 4-144 56 11-7 2 12-27 2
4-85 37 4-148 23 12-3 8 13-15 2
4-86 38 4-149 24 12-5 7 1345348 10-19 3
4-90 18 4-150 47 12-7 3 1345412 10-19 5
4-91 37 4-150 54 12-9 2 1345413 10-19 5
4-91 38 4-150 56 1338076 1-72 1 1345423 11-29 21
4-92 40 4-154 23 1338077 1-72 1 11-33 19
4-95 1 4-155 24 1338078 1-72 1 11-37 19
4-95 3 4-156 47 1338308 2-23 21 11-41 24
4-98 42 4-156 54 2-31 9 1345939 1-77 13
4-102 17 4-156 56 2-72 7 1345991 3-27 23
©2014 HYSTER COMPANY See Service Manual 15-11
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1346752 9-21 14 1351689 8-3 29 10-15 10 2-61 21


9-23 23 8-5 28 12-15 10 1360882 2-35 22
9-25 15 8-7 36 12-17 10 2-61 22
9-27 24 8-11 28 1357749 3-41 21 1360883 2-35 1
1347026 2-9 23 1352140 2-9 4 3-45 7 2-61 1
2-11 20 2-11 4 1358176 7-17 1 1360884 2-35 2
2-87 19 2-13 4 1358178 6-10 1 2-61 2
1347045 1-4 7 2-15 4 1359458 5-19 42 1360885 2-35 11
1-9 34 2-17 4 5-26 49 2-61 11
1-11 33 2-87 4 1359620 9-17 12 1360886 2-35 3
1-13 31 2-89 4 1360139 12-15 2-61 3
1-55 5 1352603 4-196 25 12-17 1360887 2-35 7
1-59 5 4-200 23 1360140 10-13 2-61 7
2-19 27 4-204 29 10-15 1360888 2-35 8
2-23 31 4-208 29 1360141 11-23 2-61 8
2-91 2 4-212 28 12-23 1360890 2-35 28
1348185 10-3 9 4-216 17 1360386 7-3 10 2-61 28
10-5 9 4-220 25 9-17 17 1360892 2-35 6
11-3 9 4-224 25 10-19 8 2-61 6
11-5 9 4-228 26 11-29 4 1360893 2-35 5
12-3 9 1353006 12-7 1 11-33 14 1360895 2-35 15
12-5 8 12-7 1 11-37 14 2-61 15
1348246 12-29 26 1353008 12-7 1 11-41 14 1360896 2-33 7
12-33 25 12-7 1 12-29 19 2-67 7
12-37 25 1353010 12-7 1 12-33 4 1360898 2-33 5
1348247 12-29 23 12-7 1 12-37 4 2-67 5
12-33 25 1353013 12-7 1 1360507 11-30 39 1360899 2-33 8
12-37 25 12-7 1 11-33 1 2-67 8
1348457 10-7 1 1353408 10-17 8 11-37 1 1361164 3-41 23
1348458 10-7 1 13-13 18 11-42 29 3-43 23
1350215 1-55 30 1353521 11-30 32 12-29 16 3-45 2
1-59 30 11-30 37 1360508 11-29 22 3-47 2
1-69 4 11-33 9 11-33 18 3-49 2
5-13 14 12-30 32 11-37 18 1361302 11-23 15
5-15 11 12-30 39 11-41 20 12-23 15
13-7 3 1354165 1-77 14 1360534 12-19 4 1361360 10-15
1351681 4-80 22 1354171 1-77 8 1360547 11-33 11 1361361 10-15 1
4-85 22 1354901 12-19 3 12-11 37 1361362 10-13 2
4-85 24 1354915 10-9 3 1360548 10-19 15 10-15 2
4-91 22 11-9 18 1360549 10-19 17 1361364 10-13
4-91 24 12-11 3 11-33 10 1361365 10-13 1
4-126 18 1354916 10-9 4 11-41 9 1361366 10-15
4-130 18 11-9 18 12-29 1 1361367 10-15 1
4-130 22 12-11 3 12-33 10 1361368 10-13 2
4-136 18 1354917 10-9 5 12-37 10 10-15 2
4-136 22 11-9 18 1360878 2-35 13 1361370 10-13
4-191 20 12-11 3 2-61 13 1361371 10-13 1
4-195 19 1355610 12-15 4 1360879 2-35 16 1361675 2-33 3
1351682 4-199 7 12-15 4 2-61 17 2-67 3
4-203 12 12-17 4 1360880 2-35 20 1361676 2-33 11
1351683 4-80 24 12-17 4 2-61 20 2-67 11
4-126 22 1356749 10-13 10 1360881 2-35 21 1361677 2-33 12
15-12 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-67 12 2-65 4 1361747 2-31 3 1361872 2-78 3


1361679 2-47 9 1361717 2-49 20 2-72 8 1361873 2-39 16
2-69 9 2-63 20 1361749 2-43 20 2-55 1
1361680 2-47 16 1361718 2-35 17 2-85 9 2-75 10
2-69 16 2-49 5 3-15 20 2-83 5
1361681 2-47 18 2-61 16 1361756 2-43 19 3-21 1
2-69 18 2-63 5 2-85 10 1361875 2-39 25
1361682 2-47 20 1361719 2-35 17 3-15 19 2-69 25
2-69 20 2-49 22 1361790 2-40 42 2-71 21
1361688 2-47 5 2-61 16 2-75 36 2-75 14
2-53 3 2-63 22 1361798 2-53 2 1361878 2-45 23
2-69 5 1361720 2-49 4 2-71 2 2-53 18
2-71 3 2-63 4 1361801 2-53 17 2-71 18
1361689 2-47 10 1361721 2-49 9 2-71 17 3-17 23
2-69 10 2-63 9 1361806 2-53 13 1361879 2-53 7
1361690 2-47 15 1361722 2-49 8 2-71 13 2-71 7
2-69 15 2-63 8 1361807 2-53 14 1361880 2-39 35
1361691 2-47 11 1361723 2-49 7 2-71 14 2-75 29
2-69 11 2-63 7 1361813 2-39 6 1361881 2-43 4
1361692 2-47 6 1361724 2-49 6 1361814 2-39 31 2-81 2
2-69 6 2-63 6 2-75 30 3-15 4
1361695 2-37 2 1361725 2-49 23 1361821 2-39 12 4-15 21
2-65 2 2-63 23 2-75 2 4-19 24
1361696 2-37 12 1361726 2-49 11 1361823 2-39 19 1361884 2-49 26
2-65 12 2-63 11 2-75 34 2-63 26
1361697 2-37 11 1361727 2-49 13 1361825 2-39 15 2-75 37
2-65 11 2-49 16 2-75 33 1361885 2-31 11
1361700 2-37 6 2-63 13 1361826 2-39 20 2-83 3
2-65 6 2-63 16 2-75 9 1361886 2-39 17
2-65 8 1361728 2-49 12 1361827 2-39 24 2-75 8
1361701 2-37 8 2-49 17 2-75 15 1361888 4-15 13
1361703 2-37 3 2-63 12 1361836 2-75 7 4-19 22
2-65 3 2-63 17 1361837 4-15 16 1361890 4-15 10
1361704 2-37 3 1361729 2-49 15 4-19 7 4-19 18
2-65 3 2-63 15 1361838 4-15 17 1361891 4-15 11
1361705 2-37 3 1361730 2-49 18 1361840 4-15 15 4-19 20
2-65 3 2-63 18 1361841 4-15 15 1361893 2-43 29
1361706 2-37 3 1361731 2-49 14 1361842 4-15 15 2-85 4
2-65 3 2-63 14 1361843 4-15 15 3-15 29
1361710 2-37 13 1361732 2-49 21 1361845 4-15 20 1361894 2-35 18
2-65 13 2-63 21 4-19 26 2-61 18
1361711 2-37 13 1361734 2-49 19 1361846 4-15 12 1361895 4-15 31
2-65 13 2-63 19 4-19 21 4-19 4
1361712 2-37 13 1361736 2-49 1 1361852 4-29 7 1361897 2-35 24
2-65 13 2-63 1 1361861 4-15 9 2-61 24
1361713 2-37 13 1361737 2-49 2 4-19 28 1361898 2-31 1
2-65 13 2-63 2 4-29 7 2-35 23
1361714 2-37 4 1361741 2-83 6 1361867 4-15 34 2-39 21
2-65 4 1361745 2-31 8 1361868 2-53 19 2-43 21
1361715 2-37 4 2-72 6 2-71 19 2-45 18
2-65 4 1361746 2-31 6 1361871 2-45 4 2-72 1
1361716 2-37 4 2-72 4 3-17 4 2-75 12
©2014 HYSTER COMPANY See Service Manual 15-13
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-85 8 1362704 12-15 2 4-107 1 4-19 23


3-15 21 12-17 2 4-113 1 1368886 2-31 15
3-17 18 1362706 12-15 4-123 59 2-83 8
4-19 5 1362713 12-15 1 4-125 1 4-15 38
1361899 2-35 27 1362715 12-17 4-129 1 4-25 13
2-61 27 1362716 12-17 1 4-135 1 1369357 10-9 8
1362000 2-35 10 1362717 12-15 2 4-141 5 12-11 12
1362001 2-35 12 12-17 2 4-147 5 1369861 2-83 7
2-47 1 1362719 12-15 4-153 5 1369914 2-39 38
2-61 12 1362726 12-15 1 4-245 3 2-75 23
2-69 1 1362727 12-17 4-245 7 1369993 2-47 25
1362002 2-35 14 1362728 12-17 1 4-245 10 1370675 2-43 14
2-61 14 1362729 12-15 2 4-247 3 2-81 12
1362003 2-33 6 12-17 2 4-247 7 3-15 14
2-35 19 1362731 12-15 4-247 9 1370688 2-31 7
2-61 19 1362738 12-15 1 4-249 3 2-72 5
2-67 6 1362745 12-17 4-249 6 1370689 2-31 4
1362005 2-33 4 1362746 12-15 2 4-249 8 2-72 9
2-43 11 12-17 2 1365140 12-11 35 1370690 2-31 5
2-67 4 1362749 12-15 1365634 11-11 2 2-72 3
2-81 5 1362756 12-15 1 1365637 11-11 2 1370691 2-31 2
3-15 11 1362871 10-13 14 1365663 11-13 2 2-72 2
1362007 2-33 10 10-15 14 1365666 11-13 2 1370736 2-47 19
2-67 10 12-15 14 1366057 12-17 1 2-69 19
1362008 2-33 9 12-17 14 1366874 2-43 12 1371149 3-7 3
2-67 9 1362875 11-13 9 2-81 11 3-29 2
1362009 2-33 2 12-15 15 3-15 12 1371652 2-47 14
2-67 2 12-17 15 1366902 2-31 14 2-69 14
1362010 2-47 12 1362880 11-23 5 2-81 7 1371653 10-13 3
2-69 12 12-23 5 2-83 11 10-15 3
1362011 2-47 13 1362881 11-23 10 1366933 2-45 16 12-15 3
2-55 14 12-23 10 2-55 4 12-17 3
2-69 13 1362921 11-23 1 2-77 1 1374788 2-45
3-21 14 1362922 12-23 1 3-17 16 2-57 1
4-15 3 1362924 11-23 1 3-21 4 3-17
1362012 2-47 7 12-23 1 1367150 1-45 7 3-23 1
2-69 7 1362927 12-23 1 1-45 10 1374797 10-5 6
1362015 2-47 17 1362930 12-23 1 1367191 2-39 14 10-7 4
2-69 17 1363251 12-11 30 2-75 5 10-17 3
1362016 2-49 29 1363253 12-29 22 1367855 8-15 16 11-3 6
2-63 29 12-33 24 1367870 8-15 28 11-5 6
1362049 1-23 12-37 24 1367871 8-15 27 11-7 4
1-25 1363260 9-75 1 1367876 8-15 11-25 3
1-27 9-75 1 1368743 2-31 13 11-27 3
1-29 1363272 12-25 7 2-81 6 12-5 5
1362058 1-23 2 12-27 7 2-83 10 12-27 9
1-25 2 13-15 18 4-15 36 13-13 14
1-27 9 1363886 4-79 4 1368805 2-43 6 13-15 21
1-29 4-83 4 3-15 6 1374802 11-11 8
1362113 4-15 15 4-89 4 1368841 4-15 19 11-13 8
1362702 12-17 4-95 8 4-19 19 1375033 3-50 6
1362703 12-17 1 4-101 4 1368844 4-15 14 1375214 1-3 5
15-14 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-4 4 1381599 12-30 35 11-25 6 13-13 13


1375391 8-3 28 12-33 3 11-27 6 13-15 18
8-5 27 12-37 3 12-5 7 1395176 12-25 7
8-7 35 1381605 10-7 1 12-7 3 12-27 7
8-11 27 1381641 12-30 37 12-9 2 13-15 18
1375472 7-13 13 12-33 8 13-13 13 1396518 2-19 24
1375485 6-9 10 12-37 8 13-15 18 2-21 24
1375642 2-6 1 1381642 12-30 37 1393142 12-25 7 2-23 24
2-39 3 12-33 31 12-27 7 2-23 24
1375676 1-77 12 12-38 31 13-15 18 1398062 4-39 8
1375795 4-161 13 1382111 1-23 3 1393879 1-63 31 1398099 3-53 30
4-165 13 1-25 3 9-5 12 3-55 2
1375796 4-161 13 1-27 1 9-7 12 3-59 22
4-165 13 1-29 1 9-9 12 3-63 2
1377781 2-6 2 1382112 1-23 6 1394001 4-19 28 1399323 4-25
1378418 4-161 8 1-25 6 4-29 7 1399802 3-79 9
4-165 8 1-27 4 4-33 28 3-80 6
4-175 12 1-29 2 1394008 3-5 7 3-82 6
4-177 11 1382113 1-23 3 3-25 3 3-89 18
1378652 4-175 10 1-25 3 3-33 3 3-91 5
4-177 6 1-27 1 3-67 3 1401746 13-13 9
1378699 11-15 22 1-29 1 3-69 3 13-15 9
11-19 22 1382114 1-23 6 1394009 4-33 24 1402414 3-60 47
12-19 7 1-25 6 1395169 10-3 8 3-63 22
12-21 3 1-27 4 10-5 8 1402607 4-187 43
1378760 1-73 5 1-29 2 10-7 2 1402813 4-84 21
1378762 1-73 4 1382130 13-3 1 10-17 6 4-85 25
1378763 1-73 3 1382694 4-170 26 11-3 8 4-85 31
1378765 1-74 4-180 23 11-5 8 4-90 21
1378786 1-73 1 4-191 7 11-7 2 4-91 25
1378788 1-73 1 4-195 7 11-25 6 4-91 31
1378789 1-73 1 1382695 4-191 7 11-27 6 4-200 19
1378790 1-73 1 4-195 2 12-3 8 4-215 14
1378791 1-73 1 4-195 7 12-5 7 4-239 2
1378798 1-73 1 1383061 9-77 5 12-7 3 4-241 10
1378799 1-73 1 9-79 5 12-9 2 1402814 4-235 3
1378800 1-73 1 1383331 4-5 16 13-13 13 4-235 5
1379685 10-10 30 4-9 16 13-15 18 4-235 6
12-11 10 1385102 1-79 4 1395174 12-25 7 4-235 7
1379687 10-9 18 1387170 1-11 7 12-27 7 4-237 3
11-9 6 1-13 7 13-15 18 4-237 5
1380849 5-5 11 1388838 7-13 31 1395175 10-5 8 4-237 6
5-19 44 1391757 2-91 14 10-7 2 4-237 7
5-26 55 1391758 2-91 14 10-17 6 4-237 8
1381082 11-11 4 1392205 4-179 1 11-3 8 4-237 9
11-13 4 4-181 43 11-5 8 1402815 4-81 40
1381094 9-77 4 1393132 10-5 8 11-7 2 4-86 40
9-79 4 10-7 2 11-25 6 4-90 19
1381099 7-14 3 10-17 6 11-27 6 4-97 31
1381598 12-30 35 11-3 8 12-5 7 4-102 19
12-33 17 11-5 8 12-7 3 4-109 32
12-37 17 11-7 2 12-9 2 4-115 32
©2014 HYSTER COMPANY See Service Manual 15-15
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-121 32 4-102 13 4-195 7 4-83 3


4-126 26 4-103 27 4-232 1 4-83 7
4-130 26 4-107 11 1454862 4-161 6 4-83 8
4-137 26 4-109 30 4-165 6 4-84 20
4-143 39 4-113 11 4-175 11 4-89 1
4-149 39 4-115 30 4-177 5 4-89 2
4-155 39 4-119 11 4-191 7 4-89 3
4-235 2 4-121 30 4-195 7 4-89 7
4-237 2 4-125 7 4-232 1 4-89 8
4-239 4 4-125 10 1454967 4-49 14 4-90 20
1402816 4-161 19 4-126 23 1455304 3-50 3 4-91 34
4-165 19 4-129 7 1455674 2-53 4 4-91 35
4-171 42 4-130 10 2-71 4 4-95 5
4-171 44 4-130 23 1455676 2-53 1 4-95 6
4-171 46 4-135 7 2-71 1 4-95 7
4-171 47 4-136 10 1455677 2-53 10 4-95 11
4-175 15 4-136 23 2-71 10 4-96 12
4-177 18 4-142 13 1458764 3-50 5 4-97 36
4-199 10 4-142 18 1459173 1-15 3 4-98 38
4-203 16 4-143 40 1-17 5 4-98 39
4-207 16 4-148 13 1-23 9 4-98 40
4-211 18 4-148 18 1-25 9 4-101 1
4-215 6 4-149 40 1460477 1-9 17 4-101 2
4-219 13 4-154 13 1-11 22 4-101 3
4-223 15 4-154 18 1-13 22 4-101 7
4-227 16 4-154 21 2-19 16 4-101 8
4-241 2 4-156 40 2-21 16 4-102 20
4-243 3 4-191 16 2-23 16 4-103 34
1402817 4-161 43 4-195 15 2-27 18 4-103 35
4-165 43 1402890 4-161 2 1462614 7-17 1 4-104 46
1402849 4-191 22 4-165 1 1462616 6-10 1 4-107 4
4-195 21 4-170 25 1463105 11-23 3 4-107 5
1402868 4-109 36 4-170 31 12-23 3 4-109 38
4-115 36 4-175 2 1463138 4-159 7 4-109 40
4-121 36 4-177 1 4-171 37 4-109 44
4-239 11 4-180 25 4-181 32 4-109 45
4-241 4 4-180 27 4-187 38 4-110 46
1402883 4-5 6 4-187 31 4-196 26 4-110 55
4-9 6 4-187 32 4-241 1 4-110 56
1402888 4-79 10 1402923 13-11 1 4-241 11 4-110 57
4-80 13 1450928 4-15 9 4-243 4 4-110 58
4-80 27 4-19 28 4-243 13 4-113 4
4-84 10 1452463 3-5 19 13-3 4 4-113 5
4-84 13 3-25 14 13-4 2 4-115 38
4-85 27 3-33 18 1463139 4-79 1 4-115 40
4-90 10 1454827 4-186 28 4-79 2 4-115 44
4-90 13 4-232 1 4-79 3 4-115 45
4-91 27 1454828 4-232 1 4-79 7 4-116 46
4-96 15 1454829 4-191 7 4-79 8 4-116 55
4-96 18 4-195 7 4-80 20 4-116 56
4-97 34 4-232 1 4-83 1 4-116 57
4-102 10 1454860 4-191 7 4-83 2 4-116 58
15-16 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-119 4 4-147 8 4-228 25 1-37


4-119 5 4-147 9 4-245 6 1-39
4-121 38 4-149 36 4-247 6 1467525 1-31
4-121 40 4-149 37 4-249 5 1-33
4-121 44 4-150 42 1463194 4-199 6 1-35
4-121 45 4-150 43 4-199 11 1-37
4-122 46 4-150 46 4-199 12 1-39
4-122 55 4-153 1 4-203 11 1467526 1-31
4-122 56 4-153 2 4-207 15 1-33
4-122 57 4-153 3 4-207 19 1-35
4-123 58 4-153 4 4-215 7 1-37
4-125 4 4-153 8 4-223 13 1-39
4-125 5 4-153 9 4-223 14 1467527 1-31
4-126 27 4-155 36 1465140 9-11 1-33
4-127 33 4-155 37 9-12 1-35
4-127 39 4-156 42 1465468 4-161 18 1-37
4-127 40 4-156 43 4-161 40 1-39
4-127 41 4-156 46 4-165 18 1467529 1-31
4-127 42 4-159 1 4-165 40 1-33
4-129 4 4-159 2 4-169 15 1-35
4-129 5 4-199 1 4-169 19 1-37
4-131 27 4-199 1 4-175 5 1-39
4-131 33 4-200 17 4-175 24 1469342 2-19 12
4-131 39 4-200 22 4-177 9 2-21 12
4-131 40 4-203 1 4-179 3 2-23 12
4-131 41 4-204 24 4-179 5 1469379 2-19 11
4-132 42 4-204 28 4-180 17 2-21 11
4-135 4 4-207 1 4-185 3 2-23 11
4-135 5 4-207 4 4-186 23 1469405 2-19 9
4-137 27 4-207 6 1465469 4-161 17 2-21 9
4-137 31 4-208 24 4-161 39 2-23 9
4-137 39 4-208 28 4-165 17 1470152 1-31 4
4-137 40 4-211 1 4-165 39 1-33 1
4-138 41 4-211 5 4-169 14 1-35 1
4-138 42 4-211 6 4-169 18 1-37 1
4-138 44 4-212 23 4-172 64 1-39 1
4-138 45 4-212 27 4-175 23 1470153 1-31 4
4-141 1 4-215 1 4-177 10 1-33 1
4-141 2 4-215 1 4-179 5 1-35 1
4-141 3 4-215 12 4-180 16 1-37 1
4-141 4 4-216 16 4-185 4 1-39 1
4-141 8 4-219 1 4-186 22 1470155 1-33
4-141 9 4-219 20 4-191 16 1-35
4-143 36 4-220 24 4-195 15 1-37
4-143 37 4-223 2 1467523 1-31 1-39
4-144 42 4-223 5 1-33 1-41
4-144 43 4-224 20 1-35 1470156 1-31 3
4-144 46 4-224 24 1-37 1-33 2
4-147 1 4-227 1 1-39 1-35 2
4-147 2 4-227 5 1467524 1-31 1-37 2
4-147 3 4-227 6 1-33 1-39 4
4-147 4 4-228 21 1-35 1470157 1-31 3
©2014 HYSTER COMPANY See Service Manual 15-17
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-33 2 4-107 8 4-85 38 11-19 22


1-35 2 4-113 8 4-91 38 1481054 11-15 22
1-37 2 4-119 8 4-95 3 11-19 22
1-39 4 4-125 6 4-103 38 12-19 7
1470158 1-15 5 4-129 6 4-110 53 12-21 3
1-23 5 4-135 6 4-116 53 1481055 11-15 30
1-31 2 4-142 12 4-122 53 12-19 11
1470161 1-31 6 4-148 12 4-127 38 1481097 10-9 16
1-33 6 4-154 12 4-131 38 11-9 7
1-35 6 4-170 27 4-137 38 12-11 21
1-37 6 4-171 59 4-144 56 1481229 9-17 20
1-39 5 4-179 2 4-150 56 10-19 7
1470163 1-31 7 4-180 24 1480237 1-55 21 11-29 1
1-33 5 4-185 1 1-56 43 11-33 26
1-35 5 4-186 30 1-59 21 11-37 26
1-37 5 4-245 4 1-60 43 11-41 27
1-39 6 4-245 8 1-63 21 12-33 1
1471694 3-11 25 4-247 4 1-63 31 12-37 1
1471832 6-10 1 4-247 8 2-9 21 1481230 11-15 5
1471833 7-17 1 4-249 4 2-11 18 12-19 14
1471921 7-17 1 4-249 7 2-13 18 1481248 11-30 37
1471922 6-10 1 1476109 4-79 9 2-15 21 12-30 39
1473898 12-11 28 4-83 9 2-87 17 1481249 11-30 32
1474763 4-175 25 4-89 9 2-89 17 12-30 32
4-177 25 4-96 14 3-7 17 1481252 11-29 7
1474764 4-175 22 4-98 38 3-11 23 11-30 31
4-177 24 4-101 9 3-27 17 11-30 31
1475409 3-11 24 4-107 8 3-79 15 12-29 7
1476064 4-79 9 4-113 8 3-80 12 12-30 33
4-83 9 4-119 8 3-82 12 12-30 33
4-89 9 4-125 6 3-89 21 1481253 11-29 7
4-96 14 4-129 6 3-91 8 12-29 7
4-101 9 4-135 6 4-5 14 1481255 11-29 12
4-107 8 4-141 12 4-9 10 12-29 6
4-113 8 4-147 12 4-21 7 1481288 10-17 7
4-119 8 4-153 12 4-25 18 13-13 17
4-125 6 1477166 1-72 4 4-30 27 1481342 12-25 1
4-129 6 1477167 1-72 3 4-30 1481344 10-9 15
4-135 6 1477996 9-17 19 4-33 14 11-9 3
4-141 12 10-19 6 5-8 4 12-11 20
4-147 12 11-29 16 5-11 7 1481345 11-15 1
4-153 12 11-33 25 5-13 13 11-19 1
1476077 4-161 42 11-37 25 5-15 8 1481346 11-15 14
4-165 42 11-41 28 5-17 8 11-19 14
4-171 43 12-29 12 7-3 7 12-19 25
4-191 15 12-33 2 9-17 10 12-21 14
4-195 14 12-37 2 13-7 5 1481348 10-9 20
1476108 4-79 9 1479453 1-21 10 1481009 11-15 24 11-9 10
4-83 9 1479531 2-45 24 12-19 18 12-11 26
4-89 9 3-11 43 1481052 11-15 21 1481763 12-25 6
4-96 14 3-17 24 12-19 16 1481765 11-29 24
4-101 9 1480187 4-81 38 1481053 11-15 22 12-29 28
15-18 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1481766 11-30 26 13-33 12 4-113 3 4-141 4


12-29 29 1483828 1-31 4-113 4 4-141 7
1481806 12-9 1 1-33 4-113 5 4-141 8
12-9 1 1-35 4-115 38 4-141 9
1481808 12-9 1 1-37 4-115 39 4-143 35
12-9 1 1484377 4-75 2 4-115 40 4-143 36
1481810 12-9 1 4-79 1 4-115 44 4-143 37
12-9 1 4-79 2 4-116 55 4-144 42
1481813 12-9 1 4-79 3 4-116 56 4-144 43
12-9 1 4-79 7 4-116 57 4-144 45
1481845 12-29 15 4-79 8 4-117 58 4-147 1
1481847 12-29 15 4-81 35 4-119 1 4-147 2
1481849 12-29 15 4-83 1 4-119 3 4-147 3
1481852 12-29 15 4-83 2 4-119 4 4-147 4
1481884 11-30 36 4-83 3 4-119 5 4-147 7
1481887 11-30 36 4-83 6 4-121 38 4-147 8
1481944 11-30 34 4-83 7 4-121 39 4-147 9
1481947 11-30 34 4-83 8 4-121 40 4-149 35
1482247 10-19 1 4-85 34 4-121 44 4-149 36
1482248 10-19 1 4-85 35 4-121 45 4-149 37
1482296 13-13 4-89 1 4-122 55 4-150 42
1482297 10-17 4-89 2 4-122 56 4-150 43
1482651 4-161 20 4-89 3 4-122 57 4-150 45
4-165 20 4-89 6 4-123 58 4-153 1
4-171 54 4-89 7 4-125 4 4-153 2
4-175 18 4-89 8 4-125 5 4-153 3
4-175 42 4-91 34 4-127 39 4-153 4
4-177 21 4-95 5 4-127 40 4-153 7
4-181 36 4-95 6 4-127 41 4-153 8
4-187 40 4-95 7 4-127 42 4-153 9
1482654 4-175 35 4-95 10 4-129 3 4-155 35
4-177 34 4-95 11 4-129 4 4-155 36
1482668 4-245 4 4-96 12 4-129 5 4-155 37
4-245 8 4-98 38 4-131 31 4-156 42
4-247 4 4-101 1 4-131 33 4-156 43
4-247 8 4-101 2 4-131 39 4-156 45
4-249 4 4-101 3 4-131 40 4-157 57
4-249 7 4-101 6 4-132 41 4-159 1
1482905 1-45 4 4-101 7 4-132 42 4-159 2
1482906 1-45 6 4-101 8 4-135 3 4-159 3
1482950 1-19 9 4-103 34 4-135 4 4-196 25
1483023 1-23 7 4-107 3 4-135 5 4-199 1
1-25 7 4-107 4 4-137 31 4-199 1
1-27 5 4-107 5 4-137 33 4-200 17
1483661 13-29 11 4-109 38 4-137 39 4-200 22
13-31 16 4-109 39 4-137 40 4-200 23
13-33 16 4-109 40 4-138 41 4-200 23
1483663 13-29 9 4-109 44 4-138 42 4-203 1
13-31 11 4-110 55 4-138 44 4-204 24
13-33 11 4-110 56 4-141 1 4-204 28
1483664 13-29 10 4-110 57 4-141 2 4-204 29
13-31 12 4-111 58 4-141 3 4-208 24
©2014 HYSTER COMPANY See Service Manual 15-19
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-208 28 4-211 5 9-7 25 4-215 10


4-208 29 4-211 6 9-17 24 4-216 18
4-212 23 4-223 5 1488464 9-17 4 4-219 19
4-212 27 4-227 5 1489016 13-17 1 4-220 26
4-212 28 4-227 6 1489035 13-17 3 4-223 1
4-215 1 4-245 6 1489037 13-17 2 4-223 19
4-215 1 4-247 6 1489039 13-17 5 4-227 19
4-215 12 4-249 5 1489655 3-97 5 4-228 27
4-216 16 1484709 4-69 16 3-99 4 1489657 4-11 9
4-216 17 4-181 31 4-11 5 4-80 29
4-216 17 4-187 37 4-11 16 4-85 29
4-219 1 4-192 27 4-79 5 4-91 29
4-219 20 4-196 27 4-83 5 4-97 32
4-220 24 4-245 2 4-89 5 4-103 29
4-220 25 4-247 2 4-95 9 4-108 27
4-223 2 4-247 5 4-101 5 4-114 27
4-224 20 4-249 2 4-107 2 4-120 27
4-224 24 1486737 9-17 27 4-113 2 4-126 19
4-224 25 9-32 7 4-119 2 4-130 19
4-227 1 1486740 7-3 5 4-125 2 4-136 19
4-228 21 13-29 12 4-129 2 4-143 29
4-228 25 13-31 15 4-135 2 4-149 29
4-228 26 13-33 15 4-141 6 4-155 29
4-239 1 1486742 7-3 4 4-147 6 4-199 3
4-241 1 9-17 13 4-153 6 4-199 15
4-241 11 9-32 10 1489656 4-11 8 4-200 24
4-243 4 1486749 5-8 8 4-80 29 4-203 5
4-243 13 5-11 12 4-85 29 4-204 23
4-245 1 5-13 4 4-91 29 4-204 30
4-247 1 5-15 16 4-97 32 4-207 9
4-249 1 5-17 16 4-103 29 4-208 23
1484397 4-199 6 9-9 20 4-108 27 4-208 30
4-199 11 1486751 9-9 24 4-114 27 4-211 10
4-199 12 1486773 10-9 19 4-120 27 4-212 21
4-203 11 11-9 11 4-126 19 4-212 29
4-207 15 12-11 27 4-130 19 4-215 10
4-207 19 1487058 9-17 5 4-136 19 4-216 18
4-215 7 9-32 8 4-143 29 4-219 19
4-223 13 1487059 13-18 4 4-149 29 4-220 26
4-223 14 13-19 4 4-155 29 4-223 1
1484557 4-207 4 13-20 4 4-199 3 4-223 19
4-207 6 1487061 9-17 2 4-199 15 4-227 19
4-211 5 9-17 2 4-200 24 4-228 27
4-211 6 1487063 5-23 31 4-203 5 1489972 11-15 11
4-223 5 1487067 5-8 7 4-204 23 11-19 11
4-227 5 5-13 7 4-204 30 12-19 19
4-227 6 5-15 13 4-207 9 12-21 15
4-245 6 5-33 4 4-208 23 1490242 4-80 21
4-247 6 10-9 23 4-208 30 4-81 31
4-249 5 11-9 12 4-211 10 4-84 21
1484558 4-207 4 12-11 32 4-211 21 4-85 25
4-207 6 1487069 9-5 23 4-212 29 4-85 31
15-20 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-90 21 4-239 3 4-155 34 4-156 45


4-91 25 4-239 6 4-159 11 1493430 4-80 25
4-91 31 4-239 10 4-204 27 4-126 21
4-97 25 4-241 5 4-208 27 1493435 4-235 6
4-97 26 4-243 5 4-212 26 4-235 7
4-97 30 4-243 8 4-220 23 4-237 7
4-102 21 4-243 11 4-224 23 4-237 9
4-103 25 4-245 3 4-228 24 1493447 4-237 5
4-103 31 4-245 7 4-235 8 4-237 6
4-104 43 4-245 10 4-235 9 4-237 8
4-108 24 4-247 3 4-237 10 1493458 4-161 1
4-108 25 4-247 7 4-237 11 4-166 49
4-109 34 4-247 9 4-239 3 4-175 1
4-110 49 4-249 3 4-239 6 4-177 40
4-114 24 4-249 6 4-239 10 1493465 1-7 17
4-114 25 4-249 8 4-241 5 4-12 4
4-115 34 13-11 4 4-243 5 4-80 30
4-116 49 1490243 4-80 21 4-243 8 4-85 30
4-120 24 4-81 31 4-243 11 4-91 30
4-120 25 4-97 25 4-245 3 4-123 60
4-121 34 4-97 30 4-245 7 4-126 29
4-122 49 4-103 21 4-245 10 4-131 29
4-126 17 4-103 25 4-247 3 4-154 17
4-126 30 4-103 31 4-247 7 4-159 9
4-130 17 4-104 43 4-247 9 13-11 1
4-130 21 4-108 24 4-249 3 1493466 4-72 2
4-131 30 4-108 25 4-249 6 8-19 2
4-136 17 4-109 34 4-249 8 1494017 10-19 16
4-136 21 4-110 49 13-11 4 11-33 8
4-137 30 4-114 24 1491818 4-169 15 11-37 8
4-143 26 4-114 25 4-169 19 12-30 38
4-143 27 4-115 34 4-170 20 12-33 6
4-143 34 4-116 49 4-180 19 12-37 6
4-149 26 4-120 24 4-186 25 1494719 9-77
4-149 27 4-120 25 1491821 4-185 4 9-79
4-149 34 4-121 34 1493428 4-79 6 1494750 5-19 31
4-155 26 4-122 49 4-83 6 5-25 33
4-155 27 4-126 30 4-89 6 5-33 18
4-155 34 4-130 17 4-101 6 1494888 1-7 9
4-159 11 4-130 21 4-103 26 1495413 2-45 9
4-200 19 4-131 30 4-107 3 2-77 5
4-204 27 4-136 17 4-113 3 3-17 9
4-208 27 4-136 21 4-119 3 4-15 30
4-212 26 4-137 30 4-125 3 1495426 2-53 8
4-215 14 4-143 26 4-129 3 2-71 8
4-220 23 4-143 27 4-135 3 1495427 2-53 20
4-224 23 4-143 34 4-137 33 2-71 20
4-228 24 4-149 26 4-141 7 1495428 2-39 13
4-235 8 4-149 27 4-144 45 2-75 3
4-235 9 4-149 34 4-147 7 1495429 2-39 41
4-237 10 4-155 26 4-150 45 2-55 3
4-237 11 4-155 27 4-153 7 2-75 35
©2014 HYSTER COMPANY See Service Manual 15-21
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-77 12 4-175 37 4-95 8 3-69 8


3-21 3 4-177 36 4-95 10 3-70
1495472 2-37 7 4-199 16 4-101 4 1501888 3-71 1
1495473 2-37 5 4-203 18 4-101 6 1501970 4-21 33
2-65 5 4-207 20 4-107 1 4-29 2
1495474 2-37 5 4-211 19 4-107 3 1501994 3-33 16
2-65 5 4-215 11 4-113 1 1501995 3-11 28
1495475 2-37 5 4-219 14 4-113 3 1501999 2-9 11
2-65 5 4-223 16 4-119 3 2-11 9
1495501 2-19 13 4-227 17 4-123 59 1502001 2-87 7
2-21 13 1500901 1-27 11 4-125 1 1502003 3-11 20
2-23 13 1-35 9 4-125 3 8-3 20
1495502 2-19 14 1-37 9 4-129 1 8-5 6
2-21 14 4-191 18 4-129 3 8-7 22
2-23 14 4-195 17 4-135 1 8-11 6
1497235 4-180 22 1500912 1-7 15 4-135 3 1502005 3-11 27
4-186 28 1-27 13 4-137 33 1502007 3-11 17
1498115 11-11 1-35 10 4-141 5 9-5 7
11-13 1-37 10 4-141 7 9-7 7
1498116 11-11 5 3-85 7 4-144 45 9-9 7
11-13 5 3-87 16 4-147 5 1502015 3-11 29
1498325 13-17 4 3-97 15 4-147 7 1502027 3-11 35
1498326 13-13 22 3-99 14 4-150 45 3-12 46
13-15 6 4-5 10 4-153 5 1502032 3-9 13
1498416 4-191 16 4-9 2 4-153 7 1502034 3-9 6
1498420 4-169 15 4-11 2 4-156 45 3-25 2
4-169 19 4-12 2 4-235 1 3-33 2
4-170 20 4-21 11 4-237 1 1502040 3-5 6
4-180 17 4-25 4 4-245 1 1502046 3-11 40
4-186 23 4-37 6 4-247 1 1502047 3-11 37
1498424 4-170 27 4-39 4 4-249 1 1502048 3-11 38
4-171 59 4-39 4 1500919 4-239 1 1502049 3-11 11
4-179 2 4-50 32 1500925 4-195 25 1502050 3-5 2
4-180 24 4-170 36 4-200 23 1502051 3-5 25
4-185 1 4-171 37 4-204 29 1502053 3-5 17
4-186 30 4-181 30 4-208 29 3-11 39
1499666 4-15 4-181 31 4-212 28 4-11 19
1500782 1-72 5 4-181 32 4-216 17 1502054 3-11 32
1500899 4-81 33 4-187 36 4-220 25 1502055 3-11 31
4-85 33 4-187 37 4-224 25 4-11 13
4-91 33 4-187 38 4-228 26 9-32 14
4-97 37 8-3 6 1501258 1-77 6 1502058 3-11 14
4-103 33 8-7 6 1501275 5-2 1 1502059 9-32 13
4-109 43 8-19 3 1501629 3-5 12 1502061 4-21 2
4-115 43 13-7 7 1501811 3-7 2 4-49 23
4-121 43 1500913 4-75 2 3-29 6 1502066 3-11 30
4-126 32 4-79 4 3-73 2 1502079 3-5 28
4-131 32 4-79 6 1501848 3-9 9 3-9 3
4-137 32 4-83 4 3-33 10 3-25 6
4-144 44 4-83 6 1501849 3-67 15 3-33 6
4-150 44 4-89 4 3-69 10 3-67 2
4-156 44 4-89 6 1501855 3-67 10 3-69 2
15-22 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1502123 9-5 8 1506607 2-27 10 4-143 38 6-9 20


9-7 8 2-29 9 4-149 38 8-3 10
9-9 8 1506738 3-71 4 4-155 38 8-5 3
1502276 7-13 20 1506875 6-9 27 4-159 4 8-7 13
1502277 7-13 9 1506876 6-9 16 4-199 5 8-11 3
1502543 3-11 12 1508206 4-188 45 4-203 9 1514597 4-69 16
3-49 12 1508232 4-185 5 4-239 2 4-80 18
3-85 3 4-188 45 4-241 9 4-81 37
3-87 15 1509103 2-19 25 4-243 10 4-84 18
4-5 8 2-21 25 4-245 5 4-85 37
4-5 18 2-23 25 4-247 10 4-90 18
4-9 8 1509754 1-56 42 4-249 12 4-91 37
4-9 18 1-60 42 1510113 3-80 13 4-95 1
4-21 16 1-64 40 5-17 12 4-97 23
4-25 11 1509835 6-9 6 1510114 6-7 4 4-102 18
4-29 21 1509847 6-9 6 1510115 2-19 1 4-103 37
4-33 8 1509870 6-9 8 2-21 1 4-108 22
4-50 35 1509888 4-29 14 2-23 1 4-110 51
9-5 4 4-85 23 2-91 4 4-114 22
9-7 4 4-91 23 2-93 6 4-116 51
9-9 4 4-97 28 3-11 8 4-120 22
13-8 4 4-103 23 4-37 9 4-126 15
13-10 7 4-109 33 4-39 7 4-127 36
1502625 4-92 41 4-115 33 1510116 3-59 25 4-130 15
4-98 41 4-121 33 9-5 11 4-131 36
4-104 41 4-126 25 9-7 11 4-136 15
4-110 47 4-130 25 9-9 11 4-137 36
4-116 47 4-137 25 1510117 2-21 27 4-142 24
4-119 1 4-143 32 2-23 27 4-144 54
4-122 47 4-149 32 2-93 2 4-148 24
4-157 57 4-155 32 1510126 8-3 12 4-150 54
1502626 4-92 41 4-161 38 8-5 2 4-165 46
4-98 41 4-165 38 8-7 15 4-170 36
4-104 41 4-191 26 8-11 2 4-177 37
4-110 47 4-195 23 1512403 7-4 1 4-181 31
4-116 47 4-207 8 7-5 4 4-187 37
4-119 1 4-211 14 1512536 1-47 3 4-196 27
4-122 47 4-215 3 1-49 12 4-245 2
4-157 57 4-219 8 1514138 5-65 14 4-247 2
1502627 4-81 34 4-223 8 5-66 5 4-249 2
4-85 34 4-227 12 1514429 1-55 29 1514598 4-69 16
4-126 31 4-239 12 1-59 29 4-165 46
4-131 31 4-241 3 3-5 4 4-170 36
1502819 9-75 5 4-243 2 3-79 11 4-177 37
1503096 13-17 6 13-11 3 3-80 8 4-181 31
1503858 9-75 7 1509890 4-80 23 3-82 8 4-181 32
1503876 1-77 28 4-109 37 3-89 11 4-187 37
1503878 1-77 28 4-115 37 3-91 2 4-187 38
1504075 2-5 4 4-121 37 4-21 22 4-196 27
1504197 4-169 15 4-126 20 4-25 24 4-245 2
4-169 19 4-130 20 4-49 15 4-247 2
4-180 17 4-136 20 4-53 6 4-249 2
©2014 HYSTER COMPANY See Service Manual 15-23
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1514602 4-80 17 4-114 21 1516818 5-23 24 1519787 1-55 33


4-81 36 4-116 48 1516826 5-23 6 1-59 33
4-84 17 4-116 52 5-29 6 1-63 29
4-85 36 4-117 59 5-33 20 1519788 1-55 37
4-90 17 4-120 21 5-51 5 1-59 37
4-91 36 4-122 48 1516849 5-19 22 1-63 32
4-92 40 4-122 52 5-25 23 1520490 4-29 25
4-95 2 4-126 14 5-33 36 1520513 4-170 27
4-97 22 4-127 35 5-37 6 4-172 59
4-98 42 4-130 14 5-43 6 4-186 22
4-102 17 4-131 35 1516851 5-19 21 4-186 23
4-103 36 4-136 14 5-25 22 1520543 4-186 28
4-104 40 4-136 16 1517361 3-79 13 1520660 5-37 28
4-108 21 4-137 35 3-80 10 5-43 28
4-110 48 4-142 23 3-82 10 5-65 10
4-110 52 4-144 47 3-89 24 5-66 9
4-114 21 4-144 53 3-91 11 1520752 6-7 14
4-116 48 4-148 23 4-33 12 1520753 6-7 14
4-116 52 4-150 47 9-21 12 1520754 6-7 14
4-120 21 4-150 53 9-23 15 1520755 6-7 14
4-126 14 4-150 57 9-25 13 1520864 4-161 30
4-127 35 4-154 23 9-27 16 4-165 30
4-127 42 4-156 47 1517394 9-21 10 4-175 27
4-130 14 4-156 53 9-23 17 4-177 27
4-131 35 4-247 5 9-25 11 1521005 3-89 6
4-136 14 1514866 10-9 7 9-27 15 3-93 5
4-136 16 10-17 10 1517405 3-53 33 3-95 2
4-137 35 12-11 14 3-59 11 1521183 4-79 11
4-142 23 13-13 20 1517418 1-55 20 4-84 11
4-144 47 1515654 3-30 5 1-59 20 4-90 11
4-144 53 3-36 7 1-63 20 4-96 16
4-148 23 4-21 33 1517419 1-55 20 4-102 11
4-150 47 4-46 2 1-59 20 4-107 12
4-150 53 4-47 3 1-63 20 4-113 12
4-247 5 4-49 27 1517437 3-59 1 4-119 12
1514603 4-80 17 5-23 12 1517438 3-59 10 4-125 8
4-81 36 5-29 13 1517575 6-7 12 4-129 8
4-84 17 5-34 46 1517577 6-7 3 4-135 8
4-85 36 5-41 36 1517656 1-56 44 4-142 14
4-90 17 5-47 7 1-60 44 4-148 14
4-91 36 1516075 6-5 16 1-64 38 4-154 14
4-92 40 1516201 7-3 3 3-7 21 1521184 4-79 10
4-95 2 9-17 2 1517673 6-3 3 4-83 10
4-97 22 1516205 9-5 20 1517834 7-17 1 4-89 10
4-97 26 9-7 23 1517836 6-3 8 4-96 15
4-98 42 1516331 6-7 11 7-13 29 4-101 10
4-102 17 1516332 6-7 11 1519360 3-11 2 4-107 11
4-103 36 1516333 6-7 11 3-35 7 4-113 11
4-104 40 1516334 6-7 11 3-59 4-119 11
4-108 21 1516335 6-7 11 1519611 4-161 41 4-125 7
4-110 48 1516535 6-7 9 4-165 41 4-129 7
4-110 52 1516536 6-7 5 4-171 45 4-135 7
15-24 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-142 13 4-107 12 4-96 20 3-95 1


4-148 13 4-108 18 4-96 21 3-99 23
4-154 13 4-108 19 4-102 10 1524914 7-13 27
1521185 4-80 15 4-113 11 4-102 11 1524916 7-13 10
4-84 15 4-113 12 4-102 15 1524921 7-13 1
4-90 15 4-114 18 4-102 16 1524923 7-13 23
4-96 20 4-114 19 4-107 11 1525238 7-13 19
4-102 15 4-119 11 4-107 12 1525442 3-60 46
4-108 18 4-119 12 4-108 18 3-63 24
4-114 18 4-120 18 4-108 19 1525451 3-53 29
4-120 18 4-120 19 4-113 11 3-55 11
4-125 12 4-125 7 4-113 12 3-59 35
4-130 12 4-125 8 4-114 18 3-63 11
4-136 12 4-125 12 4-114 19 1525459 3-55 23
4-142 20 4-126 13 4-119 11 1525478 3-59 41
4-148 20 4-129 7 4-120 12 3-63 20
4-154 20 4-129 8 4-120 18 1525563 4-79 4
1521186 4-80 16 4-130 12 4-120 19 4-83 4
4-84 16 4-130 13 4-125 7 4-89 4
4-90 16 4-135 7 4-125 8 4-95 8
4-96 21 4-135 8 4-126 12 4-101 4
4-102 16 4-136 12 4-126 13 4-107 1
4-108 19 4-136 13 4-129 7 4-113 1
4-114 19 4-142 13 4-129 8 4-123 59
4-120 19 4-142 14 4-130 12 4-141 5
4-126 13 4-142 20 4-130 13 4-147 5
4-130 13 4-142 21 4-135 7 4-153 5
4-136 13 4-148 13 4-135 8 1525564 4-235 1
4-142 21 4-148 14 4-136 12 4-235 1
4-148 21 4-148 20 4-136 13 4-237 1
4-154 21 4-148 21 4-142 13 1525565 4-75 2
1521188 4-79 10 4-154 13 4-142 14 1525566 4-245 1
4-79 11 4-154 14 4-142 20 4-247 1
4-80 15 4-154 20 4-142 21 4-249 1
4-80 16 4-154 21 4-148 13 1525567 4-79 3
4-83 10 1521190 1-3 2 4-148 14 4-79 7
4-84 11 1521309 4-12 4 4-148 20 4-83 3
4-84 15 1521809 6-9 13 4-148 21 4-83 7
4-84 16 1521989 4-79 10 4-154 13 4-89 3
4-89 10 4-79 11 4-154 14 4-89 7
4-90 11 4-80 15 4-154 20 4-91 34
4-90 15 4-80 16 4-154 21 4-95 7
4-90 16 4-84 10 1522363 2-97 2 4-95 11
4-96 15 4-84 11 1522377 6-7 1 4-97 38
4-96 16 4-84 15 1522425 9-17 3 4-101 3
4-96 20 4-84 16 1523479 6-7 2 4-101 7
4-96 21 4-90 10 1523732 1-72 2 4-103 34
4-102 10 4-90 11 1523733 1-72 6 4-107 4
4-102 11 4-90 15 1523734 1-72 4-109 44
4-102 15 4-90 16 1523735 1-72 4-110 58
4-102 16 4-96 15 1524267 3-89 8 4-113 4
4-107 11 4-96 16 3-93 4 4-115 44
©2014 HYSTER COMPANY See Service Manual 15-25
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-116 58 4-89 8 4-115 28 3-67 7


4-119 4 4-96 12 4-121 28 4-22 37
4-119 5 4-101 8 4-126 28 4-25 33
4-121 44 4-110 56 4-131 28 4-33 6
4-122 58 4-116 56 4-137 28 5-13 3
4-125 4 4-122 56 4-143 30 1527877 3-85 14
4-129 4 4-125 1 4-149 30 4-34 33
4-132 42 4-125 5 4-155 30 5-15 12
4-135 4 4-127 40 4-199 14 13-7 4
4-137 31 4-129 1 4-203 22 1527878 1-9 12
4-138 42 4-129 5 4-208 22 4-49 28
4-141 4 4-131 40 4-212 22 6-9 22
4-141 8 4-135 1 4-215 9 9-23 6
4-144 42 4-135 5 4-219 18 9-27 6
4-147 4 4-137 40 4-223 18 1527879 2-9 25
4-147 8 4-141 2 4-227 20 2-11 22
4-150 42 4-141 9 1525584 4-191 14 2-87 21
4-153 4 4-147 2 4-195 13 3-7 15
4-153 8 4-147 9 4-199 4 3-25 13
4-156 42 4-153 2 4-203 6 3-27 19
4-199 17 4-153 9 4-207 7 3-33 13
4-204 24 1525570 4-79 1 4-211 7 3-69 11
4-208 24 4-83 1 4-215 2 3-79 17
4-212 23 4-89 1 4-219 4 3-80 14
4-215 12 4-95 5 4-223 7 3-82 13
4-219 20 4-101 1 4-227 7 3-89 4
4-223 20 4-110 55 1525632 6-9 7 3-91 1
4-228 21 4-116 55 1526274 10-17 1 3-91 7
1525568 4-79 2 4-122 55 1527228 1-9 30 3-91 19
4-83 2 4-127 39 1527264 4-5 12 3-93 8
4-89 2 4-131 39 1527311 3-29 5 3-95 4
4-95 6 4-137 39 1527395 1-7 14 3-99 27
4-101 2 4-141 1 1527562 3-5 9 4-5 21
4-110 57 4-147 1 4-49 13 4-9 11
4-116 57 4-153 1 1527563 3-5 10 4-11 14
4-122 57 4-200 22 1527571 4-15 25 4-21 5
4-127 41 4-204 28 4-21 25 4-21 18
4-131 41 4-208 28 4-25 23 4-25 17
4-137 41 4-212 27 1527813 13-31 10 4-30 26
4-141 3 4-215 16 13-31 15 4-30
4-147 3 4-220 24 13-33 10 4-34 33
4-153 3 4-224 24 13-33 15 4-51 9
4-199 1 4-228 25 1527816 9-17 2 5-8 3
4-203 1 1525573 4-199 2 9-17 2 5-11 6
4-207 1 4-203 4 1527818 5-8 7 5-13 12
4-211 1 4-207 12 5-8 8 5-15 9
4-215 1 4-211 11 1527876 1-9 13 5-17 9
4-219 1 1525577 4-80 28 1-11 18 5-20 46
4-223 2 4-85 28 1-13 18 5-26 53
4-227 1 4-91 28 2-15 11 6-5 18
1525569 4-79 8 4-97 33 3-39 12 6-7 6
4-83 8 4-109 28 3-49 19 7-3 8
15-26 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-3 11 1-63 37 3-59 39 4-135 5


8-3 15 1527982 2-9 7 3-63 29 4-137 31
8-5 15 2-11 7 1528930 2-19 3 4-141 8
8-7 14 1528132 4-41 3 2-21 3 4-141 9
8-7 25 4-43 3 2-23 3 4-144 42
8-11 15 1528133 4-41 4 2-91 6 4-147 8
9-5 16 4-43 4 2-93 8 4-147 9
9-21 2 1528140 2-6 2 1528934 2-93 10 4-150 42
9-23 2 2-39 4 1528937 2-19 21 4-153 8
9-25 2 1528315 4-41 2 2-21 21 4-153 9
9-27 2 4-43 2 2-23 21 4-156 42
13-31 3 1528327 9-21 4 1528938 2-19 2 4-199 1
1527880 1-9 7 1528328 9-23 14 2-21 2 4-199 17
1-11 6 9-25 4 2-23 2 4-200 22
1-13 6 1528329 9-27 13 2-91 5 4-203 1
3-5 11 1528339 9-23 5 2-93 7 4-204 24
3-9 11 9-27 5 1529015 11-30 27 4-204 28
3-11 21 1528415 2-27 8 11-33 21 4-207 1
3-67 14 2-29 11 11-37 22 4-208 24
3-79 16 1528481 9-5 27 11-41 17 4-208 28
3-85 2 9-7 29 12-30 31 4-211 1
3-87 2 9-9 28 12-33 27 4-212 23
3-89 20 1528482 4-39 8 12-37 27 4-212 27
4-5 13 1528495 2-17 6 13-29 3 4-215 1
4-9 13 1528573 13-29 4 13-31 1 4-215 12
8-19 9 13-31 2 13-33 1 4-216 16
1527881 1-9 18 13-33 2 1529046 4-79 7 4-219 1
1-11 25 1528595 2-9 6 4-79 8 4-219 20
1-13 28 2-11 6 4-83 7 4-220 24
3-7 6 2-13 6 4-83 8 4-223 2
3-11 10 2-15 6 4-89 7 4-223 20
3-27 4 1528608 3-7 24 4-89 8 4-224 24
3-35 21 3-27 31 4-91 34 4-227 1
3-73 8 3-73 19 4-95 11 4-228 21
8-3 33 1528630 4-41 5 4-96 12 4-228 25
8-5 13 4-43 5 4-101 7 1529052 4-80 25
8-7 39 1528631 4-41 6 4-101 8 4-126 21
8-11 13 4-43 6 4-103 34 1529257 4-21 35
1527884 2-27 2 1528754 1-3 1 4-107 4 4-26 37
2-29 14 1528755 1-3 1 4-107 5 4-29 3
5-37 14 1528756 1-3 1 4-109 44 1529366 3-7 27
5-43 14 1528799 8-19 1 4-113 4 3-27 29
1527886 7-5 8 8-21 2 4-113 5 3-73 22
1527888 1-7 18 1528869 4-107 5 4-115 44 3-87 17
1527939 1-55 25 4-113 5 4-119 4 4-5 4
1-59 25 1528888 1-7 3 4-119 5 4-9 4
1-64 39 1528889 2-97 9 4-121 44 4-21 12
1527940 1-55 25 1528893 3-7 8 4-125 4 4-21 17
1-59 25 3-27 1 4-125 5 4-25 34
1-64 39 3-73 10 4-129 4 4-29 24
1527946 1-56 40 1528903 3-53 23 4-129 5 4-33 16
1-60 40 3-55 19 4-135 4 4-37 4
©2014 HYSTER COMPANY See Service Manual 15-27
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-39 2 4-116 55 3-33 12 4-165 24


4-49 19 4-116 56 3-35 20 1531237 4-161 21
8-3 9 4-116 57 3-67 13 4-165 21
8-5 20 4-116 58 3-69 12 4-175 16
8-7 12 4-122 55 3-79 19 4-177 19
8-11 20 4-122 56 3-80 16 1531238 4-161 25
8-19 7 4-122 57 3-89 28 4-165 25
8-19 7 4-123 58 3-91 15 1531239 4-161 22
8-21 6 4-127 39 8-3 30 4-165 22
1529379 6-3 7 4-127 40 8-7 37 4-175 17
6-5 4-127 41 1530286 8-19 4 4-177 20
6-7 4-127 42 1530311 3-89 14 1531240 4-161 23
6-9 4-131 39 3-93 9 4-165 23
1529383 6-5 4-131 40 3-95 5 4-175 19
6-7 4-131 41 3-99 28 4-177 17
1529426 1-55 34 4-132 42 1530588 6-7 8 1531312 3-97 6
1-59 34 4-137 39 1530722 5-65 4 3-99 4
1-63 25 4-137 40 1530960 4-170 37 1531404 2-9 19
1529598 13-13 1 4-137 41 4-181 32 2-11 16
1529787 2-9 5 4-138 42 4-187 38 2-13 16
2-11 5 4-141 1 4-241 11 2-15 19
2-13 5 4-141 2 4-243 13 2-17 19
2-15 5 4-141 3 1530961 4-170 37 2-87 15
2-17 5 4-141 4 4-181 32 2-89 15
2-87 5 4-147 1 4-187 38 1531480 4-21 36
2-89 5 4-147 2 4-241 11 4-26 42
1529894 5-23 20 4-147 3 4-243 13 4-170 35
5-29 22 4-147 4 1530971 3-89 7 4-181 30
5-34 56 4-153 1 3-93 6 4-187 36
1530019 1-55 1 4-153 2 3-95 3 1531486 4-245 4
1-55 27 4-153 3 3-99 25 4-245 8
1-59 1 4-153 4 1531001 1-55 11 4-247 4
1-59 27 1530135 1-55 23 1-55 17 4-247 8
1530037 4-79 1 1-59 23 1-59 11 4-249 4
4-79 2 1-63 23 1-59 17 4-249 7
4-79 3 1530211 7-14 8 1-63 11 1531490 4-104 45
4-83 1 1530243 1-9 20 4-69 10 4-108 15
4-83 2 1-11 26 13-3 11 4-114 15
4-83 3 1-11 32 1531162 4-235 3 4-120 15
4-89 1 1-13 19 4-235 5 4-142 17
4-89 2 1-67 3 4-237 3 4-148 17
4-89 3 2-9 2 1531167 2-9 24 1531492 4-104 44
4-95 5 2-11 2 2-11 21 4-109 41
4-95 6 2-13 2 2-87 20 4-115 41
4-95 7 2-15 2 1531171 7-13 14 4-121 41
4-101 1 2-17 2 1531231 4-161 26 4-144 49
4-101 2 2-87 2 4-165 26 4-150 49
4-101 3 2-89 2 4-175 34 4-156 49
4-110 55 3-5 8 4-177 33 1531501 4-81 35
4-110 56 3-9 10 1531233 4-161 36 4-85 35
4-110 57 3-11 9 4-165 36 4-126 33
4-110 58 3-25 12 1531235 4-161 24 4-131 33
15-28 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1531502 4-161 46 12-5 1 4-165 2 4-171 49


4-175 39 1531806 2-97 12 4-175 33 4-175 20
4-192 27 1531829 2-21 18 4-177 32 4-177 14
1531519 4-71 7 2-23 18 1532363 2-91 11 4-179 10
1531557 1-7 6 1531973 4-91 35 2-93 13 4-179 13
1-9 31 4-95 10 1532523 2-19 17 4-181 35
1-89 12 4-98 39 2-21 17 4-181 39
3-27 16 4-98 40 2-23 17 4-185 8
13-9 4 4-103 28 1532532 3-73 1 4-191 4
1531558 1-7 12 4-103 35 1532571 4-169 1 4-195 5
1-51 8 4-104 46 4-172 61 1532774 4-170 30
1-53 8 4-109 40 4-179 6 4-180 28
1-55 2 4-109 45 4-185 6 4-185 9
1-59 2 4-109 46 4-191 14 1532775 4-161 3
1-63 3 4-115 40 4-191 19 4-165 3
3-71 5 4-115 45 4-195 13 4-169 3
4-25 29 4-115 46 4-195 18 4-169 7
4-33 5 4-121 40 4-199 4 4-169 13
9-17 16 4-121 45 4-203 6 4-175 3
9-32 2 4-122 46 4-207 7 4-177 3
1531563 7-4 3 4-138 44 4-211 7 4-179 13
7-5 2 4-143 36 4-215 2 4-185 14
1531564 3-7 22 4-144 43 4-219 4 1532776 4-175 31
1531567 8-3 2 4-149 36 4-223 7 4-177 16
8-7 2 4-150 43 4-227 7 4-179 10
1531569 8-3 22 4-155 36 4-239 5 4-181 40
8-5 7 4-156 43 4-239 8 4-186 21
8-7 30 4-159 1 1532585 2-19 5 4-191 9
8-11 7 1531974 4-91 35 2-21 5 4-195 4
1531659 10-3 1 4-98 39 2-23 5 1532777 4-161 28
10-5 1 4-98 40 2-91 7 4-165 28
1531664 11-3 1 4-103 35 2-93 9 4-175 8
11-3 1 4-104 46 1532650 10-9 17 4-177 13
11-5 1 4-109 40 11-9 8 1532778 4-161 37
1531665 12-3 1 4-109 45 12-11 22 4-165 37
12-3 1 4-110 46 1532664 4-200 18 4-171 49
12-5 1 4-115 40 4-204 25 4-180 15
1531666 10-3 1 4-115 45 4-208 25 4-181 35
10-5 1 4-116 46 4-212 24 4-188 46
1531667 10-3 1 4-121 40 4-215 13 1533493 9-77 14
10-5 1 4-121 45 4-219 21 9-79 14
11-3 1 4-122 46 4-224 21 1533494 9-75 8
11-3 1 4-138 44 4-228 22 9-77 13
11-5 1 4-143 36 1532759 4-49 11 9-79 13
12-3 1 4-144 43 4-191 10 1533637 2-91 12
12-3 1 4-149 36 4-195 9 1533638 2-91 15
12-5 1 4-150 43 1532761 4-49 10 1533639 2-19 26
1531670 12-3 1 4-155 36 4-161 5 2-23 30
12-3 1 4-156 43 4-165 5 2-91 1
12-5 1 4-159 1 4-169 3 1533741 7-14 1
1531673 12-3 1 1531975 4-37 5 4-169 7 1533747 7-14 9
12-3 1 1531991 4-161 4 4-169 13 1533810 4-171 57
©2014 HYSTER COMPANY See Service Manual 15-29
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-181 37 1534671 3-53 25 1536287 10-3 11 3-89 19


4-187 41 3-59 37 11-3 11 3-91 6
1534174 2-19 8 1534672 3-53 24 12-3 11 1538488 3-89 8
2-21 8 3-55 17 1536304 4-21 9 3-93 3
2-23 8 3-59 38 4-25 8 3-95 1
1534252 7-14 3-63 28 4-29 19 1538490 3-79 5
1534282 4-81 32 1534674 3-53 34 4-33 1 3-80 3
4-85 32 3-59 19 1536309 6-9 2 3-82 3
4-91 32 1534675 3-53 31 1536724 8-3 34 3-89 17
4-96 13 3-59 30 8-5 11 3-91 4
4-103 32 3-63 8 8-7 40 1538782 3-79 3
4-109 42 1534677 3-53 8 8-11 11 3-80 3
4-115 42 3-59 23 8-12 3-82 3
4-121 42 1534679 3-53 32 1536725 2-95 3-89 17
4-127 43 3-59 27 2-99 3-91 4
4-132 43 1534828 4-80 12 2-101 1539085 4-21 10
4-138 43 4-84 12 2-103 4-25 5
4-144 50 4-90 12 2-107 4-71 6
4-150 50 4-96 17 2-109 1539086 4-21 11
4-156 50 4-102 12 2-111 4-25 4
4-200 21 4-108 13 2-112 4-71 5
4-203 3 4-114 13 2-115 1539584 4-69 5
4-207 3 4-120 13 3-75 13-3 8
4-211 3 4-125 9 3-77 1539815 2-93 14
4-215 15 4-129 9 1536805 9-75 11 1539821 6-13
4-219 3 4-135 9 1536813 1-7 4 1539872 4-179 4
4-223 4 4-142 15 1537422 4-29 9 4-181 44
4-227 3 4-148 15 4-34 38 4-187 45
1534355 2-9 1 4-154 15 1537449 5-53 14 1539962 2-31 16
2-11 1 4-199 9 5-55 14 3-36 2
2-13 1 4-203 8 5-57 14 4-15 37
2-15 1 4-207 11 5-59 14 4-25 12
1534356 2-9 1 4-211 9 5-61 14 4-47 2
2-11 1 4-215 5 1537450 5-53 16 1540388 4-107 7
2-13 1 4-219 7 5-55 16 4-113 7
2-15 1 4-223 12 5-57 16 4-119 7
1534417 1-9 11 4-227 9 5-59 16 4-144 51
1-11 10 1534868 2-17 1 5-61 16 4-150 51
1-13 10 1534871 8-3 25 5-63 16 4-156 51
2-27 1 8-5 23 1537459 5-55 20 4-203 2
2-29 13 8-7 20 5-57 20 4-207 2
4-5 7 8-11 23 5-61 19 4-211 2
4-9 7 1535136 3-91 17 5-63 19 4-219 2
4-21 3 1535166 4-11 1 1537551 1-27 14 4-223 3
4-25 6 1535257 2-9 14 1-35 11 4-227 2
4-25 21 2-11 11 1-37 11 1540643 1-55 9
1534420 7-3 9 2-13 11 4-9 21 1-59 9
1534424 4-15 40 2-15 14 4-49 7 1-63 9
4-19 27 2-17 14 4-69 7 1540805 4-5 19
1534649 3-53 1 2-87 10 1538162 3-79 2 4-9 19
3-59 17 2-89 10 3-80 2 1540859 1-55 31
1534660 1-79 8 1536250 7-13 15 3-82 2 1-59 31
15-30 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-63 27 4-155 37 1543098 5-53 14 5-25 34


1540869 1-55 38 4-156 46 5-59 14 5-33 23
1-60 38 4-159 2 1543102 5-53 5-41 27
1-63 34 1541992 4-80 20 5-55 5-47 30
1540944 4-127 34 4-84 20 5-57 1544232 6-13 1
4-131 34 4-90 20 5-59 1544233 7-17 1
4-137 34 4-97 36 5-61 1544234 6-11 1
4-144 52 4-102 20 5-63 1544236 7-17 1
4-150 52 4-109 38 1543105 5-53 1544255 4-41 7
4-156 52 4-115 38 5-59 4-43 7
1541231 4-49 25 4-121 38 1543553 4-161 7 1544466 8-19
5-19 14 4-126 27 4-165 7 1544758 5-65 11
5-25 15 4-126 29 4-170 26 1544759 5-65 13
5-31 6 4-131 27 4-175 13 5-66 6
5-37 29 4-137 27 4-177 12 1544975 9-5 3
5-43 29 4-138 45 4-186 28 9-13
1541232 5-19 15 4-143 37 1543691 3-11 41 1545202 4-81 39
5-25 16 4-144 46 3-79 22 4-86 39
5-31 5 4-149 37 3-89 32 4-92 39
5-37 30 4-150 46 1543698 3-27 8 4-95 4
5-43 30 4-155 37 4-33 4 4-103 39
1541556 5-23 5 4-156 46 8-3 18 4-110 54
5-29 5 4-159 2 8-5 8 4-116 54
5-33 15 1542082 3-79 18 8-7 18 4-127 37
1541921 5-7 3 3-80 15 8-11 8 4-131 37
1541988 4-109 39 3-89 27 1543842 8-3 19 4-137 37
4-115 39 3-91 14 8-5 9 4-144 55
4-121 39 1542403 4-25 1 8-7 19 4-150 55
4-143 35 4-30 8-11 9 1545443 4-15 26
4-149 35 1542439 4-11 12 1543982 13-7 8 4-21 27
4-155 35 4-21 1 1544153 1-69 8 4-25 19
4-159 3 4-49 24 4-29 17 1545444 4-15 27
4-159 7 1542440 3-79 21 4-33 20 4-21 26
4-196 26 3-82 16 8-3 31 4-25 20
1541989 4-159 7 3-89 33 8-5 12 1545546 5-65 3
4-196 26 4-33 9 8-7 38 5-66 12
1541991 4-80 20 1542500 3-79 8 8-11 12 1546673 4-191 6
4-84 20 3-80 5 8-19 10 4-195 6
4-90 20 3-82 5 1544157 7-3 6 4-239 7
4-97 36 1542546 9-23 10 1544216 5-23 4 4-241 7
4-102 20 9-27 10 5-29 4 4-243 7
4-109 38 1542555 3-91 18 5-31 20 1546684 2-17 6
4-115 38 1542772 3-85 5 5-33 14 1546697 4-81 39
4-121 38 1542773 3-85 8 5-41 31 4-86 39
4-126 27 1542864 6-5 1 5-47 32 4-92 39
4-131 27 1543094 5-53 14 1544217 5-23 3 4-95 4
4-137 27 5-59 14 5-29 3 4-104 39
4-138 45 5-63 14 5-31 18 4-110 54
4-143 37 1543096 5-53 14 5-34 52 4-116 54
4-144 46 5-59 14 5-41 32 4-122 54
4-149 37 1543097 5-53 14 5-47 33 4-127 37
4-150 46 5-59 14 1544218 5-19 32 4-131 37
©2014 HYSTER COMPANY See Service Manual 15-31
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-137 37 1548517 4-75 3 11-37 3 1550575 5-19 25


4-144 55 4-199 8 11-41 3 1550576 5-19 6
4-150 55 4-203 13 1549971 11-41 3 5-25 12
4-156 55 4-207 18 1549995 11-29 2 1550577 5-19 6
1547368 4-191 13 4-211 15 11-33 4 1550578 5-19 8
4-195 12 4-215 4 11-37 4 5-25 8
1547369 4-191 21 4-219 9 1549998 11-29 2 1550585 5-23 6
4-195 20 4-223 9 11-33 4 5-29 6
1547447 5-19 7 4-227 13 11-37 4 5-33 20
5-25 7 4-239 3 11-41 4 1550747 2-97 16
5-31 13 4-239 8 1550001 11-41 4 1550767 4-33 23
5-37 20 4-241 6 1550020 11-29 14 1551377 8-19 8
5-43 20 4-243 6 12-29 4 1551452 3-73 13
1547460 1-55 3 4-243 9 1550070 13-29 5 1551839 7-4 3
1-59 3 1548519 4-75 3 13-31 3 7-5 2
1-63 4 4-199 8 13-33 3 1552525 5-53 6
1547467 1-55 3 4-203 13 1550075 11-7 1 5-59 6
1-59 3 4-207 18 11-7 1 1552768 6-9 28
1-63 4 4-211 15 1550078 11-7 1 8-15
1547468 1-55 3 4-215 4 11-7 1 1552769 6-9 14
1-59 3 4-219 9 1550125 11-15 23 8-15
1-63 4 4-223 9 11-19 23 1552770 8-15 29
1547479 4-161 45 4-227 13 1550126 12-19 2 1552771 8-15 29
4-165 45 4-239 3 12-21 2 1553094 4-161 44
4-175 36 4-239 8 1550128 11-15 23 4-165 44
4-177 35 4-241 6 11-19 23 1553122 5-7 1
1547482 4-161 9 4-243 6 12-19 2 1553123 5-7 1
4-161 10 4-243 9 12-21 2 1553265 2-97 1
4-165 9 1549398 4-21 20 1550131 12-19 2 1553266 2-27 14
4-165 10 4-25 22 12-21 2 2-29 1
4-175 6 1549685 11-25 7 1550135 12-19 2 1553270 5-19 35
4-175 9 11-27 7 12-21 2 5-25 37
4-177 8 12-25 13 1550561 5-65 12 1553403 5-19 43
1547550 3-85 1 12-27 13 5-66 3 5-26 52
1547629 4-185 5 13-15 16 1550565 5-2 8 5-33 11
1547712 2-19 15 1549702 13-15 1 5-19 5-37 10
2-21 15 1549704 13-15 1 5-23 1553475 5-19 36
2-23 15 1549706 13-19 2 1550566 5-23 1 5-26 51
1547756 13-7 6 1549715 13-29 13 1550567 5-23 16 5-41 28
1547757 6-3 1 13-31 10 5-29 17 1553650 2-33
1547845 3-27 15 13-33 10 5-34 51 2-58 2
1547848 3-27 21 1549717 13-29 17 1550571 5-23 10 2-67
1547849 8-3 4 13-31 8 5-29 10 1553692 2-35 5
8-7 4 13-33 8 1550572 5-23 11 2-35 5
8-19 2 1549718 13-29 18 5-29 12 2-61 5
1548352 2-45 12 13-31 9 5-34 47 1553693 2-35 1
2-77 3 13-33 9 1550573 5-19 26 2-61 1
2-78 1 1549965 11-29 3 5-23 9 1553708 2-67 15
3-17 12 11-33 3 5-25 28 1553710 2-33 1
3-36 4 11-37 3 1550574 5-23 18 2-67 1
4-15 28 1549968 11-29 3 5-29 19 1553715 2-47 4
4-47 1 11-33 3 5-33 22 2-69 4
15-32 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1553716 2-47 2 3-15 26 1553984 4-15 18 4-131 37


2-69 2 1553835 2-43 27 1553985 4-15 33 4-136 14
1553717 2-47 3 2-85 6 1553996 4-15 23 4-136 16
2-69 3 3-15 27 1553997 4-15 24 4-137 35
1553722 2-37 7 1553837 2-43 24 1554003 4-15 4-137 37
2-65 7 2-85 7 1554006 4-15 4 4-142 23
1553762 2-49 24 3-15 24 4-25 26 4-144 47
2-63 24 1553838 2-43 1 1554030 4-15 32 4-144 53
1553763 2-49 27 2-45 14 4-76 4-144 55
2-63 27 3-15 1 1554032 4-76 3 4-148 23
1553773 2-43 9 3-17 14 1554033 4-76 1 4-150 47
3-15 9 1553839 2-43 16 1554034 4-76 2 4-150 53
1553774 2-43 10 2-85 2 1554359 4-80 17 4-150 55
2-45 8 3-15 16 4-81 35 4-150 57
2-81 8 1553840 2-43 17 4-81 36 4-155 23
3-15 10 2-85 3 4-81 39 4-156 47
3-17 8 3-15 17 4-84 17 4-156 53
1553776 2-31 10 1553841 2-43 18 4-85 35 4-156 55
2-43 28 2-85 3 4-85 36 1554902 4-37 3
2-81 15 3-15 18 4-86 39 4-51 10
2-83 2 1553864 2-43 30 4-90 17 1555755 1-69 9
3-15 28 3-15 30 4-91 36 1555786 1-69 12
1553777 2-43 15 1553866 2-55 11 4-92 39 1556342 4-15 39
2-81 14 3-21 11 4-92 40 4-21 15
3-15 15 1553867 2-55 2 4-95 2 4-25 10
1553778 2-43 13 3-21 2 4-95 4 1556475 8-3 23
2-81 10 1553868 2-55 5 4-97 22 8-5 21
3-15 13 2-77 2 4-98 42 8-7 10
1553779 2-43 3 3-21 5 4-102 17 8-11 21
2-81 1 1553869 2-55 15 4-103 36 1556623 4-21 14
3-15 3 2-77 6 4-104 39 4-25 25
1553787 2-43 7 3-21 15 4-104 40 4-29 23
3-15 7 1553870 2-55 8 4-108 21 4-33 15
1553799 2-45 21 3-21 8 4-110 48 1556838 4-21 24
3-17 21 1553871 2-55 6 4-110 52 4-25 16
1553829 2-55 10 2-77 14 4-110 54 1556962 3-89 6
3-21 10 3-21 6 4-114 21 3-93 5
1553830 2-43 22 1553878 2-53 16 4-116 48 3-95 2
2-85 5 1553897 3-85 10 4-116 52 1557478 2-5 1
3-15 22 3-87 3 4-116 54 1557479 2-5 1
1553831 2-43 23 4-72 1 4-117 59 1557697 1-9 6
2-85 1 8-3 3 4-120 21 1-11 5
3-15 23 8-7 3 4-122 48 1-13 5
1553832 2-43 2 8-19 6 4-122 52 1557737 2-5 5
2-45 15 1553943 2-39 23 4-122 54 1557767 2-5 2
3-15 2 2-75 6 4-126 14 1558156 4-239 9
3-17 15 1553945 2-39 19 4-127 33 4-241 8
1553833 2-43 25 1553946 2-39 15 4-127 35 4-243 12
2-85 6 1553947 2-39 15 4-127 37 1558161 3-41 1
3-15 25 1553948 2-39 15 4-130 14 3-43 1
1553834 2-43 26 2-55 13 4-131 33 3-45 19
2-85 6 3-21 13 4-131 35 3-47 18
©2014 HYSTER COMPANY See Service Manual 15-33
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-49 17 4-171 53 1562253 3-7 14 1-33


1558170 3-41 10 4-171 55 1562254 3-7 13 1-35
3-43 10 4-171 56 1562255 3-7 12 1-37
1558176 3-45 1 4-175 32 1562310 5-65 15 1563215 1-15 1
3-47 1 4-177 31 1562353 1-77 27 1-17 1
3-49 1 4-181 38 1562489 7-7 1 1-23
1558187 3-45 4 4-187 42 1562492 7-7 4 1-25
1558219 1-7 7 1560447 4-69 8 7-9 11 1-27 4
1-89 5 1560448 4-69 2 1562493 7-7 5 1563216 1-15 2
1558226 4-175 14 1560647 1-9 23 7-9 13 1-17 2
4-177 15 1560671 1-7 8 1562496 7-7 8 1-19 2
4-180 15 1560678 4-49 17 7-9 16 1563217 1-15 2
4-186 24 1560681 9-39 15 1562501 7-7 13 1-17 2
1558228 4-161 34 9-41 10 7-9 21 1-19 7
4-165 4 9-43 10 1562505 7-7 17 1563222 1-15 1
4-165 34 9-45 13 7-9 25 1563224 1-23 4
4-170 30 9-47 6 1562509 7-7 21 1-25 4
4-175 38 9-49 6 1562648 5-8 2 1-27 2
4-177 4 1560682 9-47 10 5-11 5 1-29 8
4-180 28 9-49 10 5-13 11 1563225 1-23 4
4-187 33 1561015 1-9 33 5-15 7 1-25 4
1558432 3-31 5 1-11 23 5-17 7 1-27 2
3-39 12 1561117 4-231 5 1562649 4-235 3 1-29 9
3-41 6 4-231 6 4-235 5 1563227 1-23 8
3-43 6 4-231 11 4-235 6 1-25 8
1558449 3-5 21 1561144 4-171 52 4-235 7 1-27 6
1558515 5-23 33 4-181 38 4-237 3 1-29 5
5-29 30 4-187 42 4-237 5 1563351 1-15 1
5-33 6 1561225 4-25 9 4-237 6 1-17 1
5-41 14 1561518 4-161 27 4-237 7 1-19 1
5-47 21 4-165 27 4-237 8 1563369 1-9 24
1559049 4-191 2 4-175 4 4-237 9 1-9 24
4-195 2 4-177 2 1563207 1-31 1 1-9 24
4-195 4 1561519 4-126 17 1-33 4 1-11 28
1559418 3-70 3 1561559 13-3 4 1-35 4 1-11 28
1559419 3-70 2 13-4 2 1-37 4 1-13 24
1559420 3-70 4 1561737 2-87 1 1-39 2 1-13 26
1559928 4-5 9 2-89 1 1563208 1-31 1563497 1-9 23
1560015 4-191 23 1561755 13-3 4 1-33 1-11 27
4-195 22 13-4 2 1-35 1-11 27
4-232 3 1561759 3-5 16 1-37 4 1-13 23
1560091 4-21 9 4-11 11 1-39 2 1-13 27
4-25 8 1561780 5-13 2 1-41 1563591 11-11 5
4-33 1 5-15 10 1563210 1-23 11-13 5
4-33 7 1561871 3-27 13 1-25 1563836 1-9 23
1560121 4-21 8 1562088 3-79 20 1-31 1563841 4-37
1560263 2-89 9 3-80 17 1-33 1564009 1-9 3
1560441 4-161 29 3-82 14 1-35 1564026 1-55 28
4-165 29 3-89 26 1563211 1-23 1-59 28
4-171 51 3-91 13 1-25 1-69 5
4-171 52 4-33 10 1-27 1564028 1-55 35
4-171 52 4-39 10 1-31 1-59 35
15-34 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-69 1 1565552 3-89 29 1566654 2-115 13 1569080 2-9 6


1564044 4-21 4 1565832 2-27 15 3-30 2 2-11 6
4-25 36 1565917 2-91 10 3-36 5 2-13 6
4-30 25 2-93 12 4-21 32 2-15 6
4-33 17 1566076 4-203 20 4-25 15 2-17 6
1564392 3-7 26 4-203 21 4-46 3 1569278 13-8 2
3-27 28 1566116 4-200 18 4-47 4 1569465 4-33 11
3-73 20 4-204 25 4-49 26 1569544 3-89 34
1564396 1-55 34 4-208 25 1566726 1-7 17 1569602 9-41 4
1-59 34 4-212 24 1566772 2-39 5 9-43 4
1-63 24 4-215 13 2-75 38 9-55 4
1564515 9-5 19 4-219 21 1566853 1-7 18 9-61 6
9-7 21 4-224 21 1566951 1-77 11 1569616 5-23 27
9-9 22 4-228 22 1566953 1-77 10 1569768 5-20 45
1564526 8-3 7 1566117 4-200 20 1567333 4-161 11 5-26 54
8-7 8 4-204 26 4-165 11 1569912 6-7 14
1564529 1-56 41 4-208 26 4-175 7 1569913 6-7 14
1-60 41 4-212 25 4-177 7 1569914 6-7 14
1-64 41 4-215 13 1567694 4-172 63 1569915 6-7 14
1564582 3-27 6 4-220 22 4-179 8 1569973 4-171 57
1564583 3-27 24 4-224 22 4-185 11 4-181 37
1564747 9-21 5 4-228 23 1568075 8-3 17 4-187 41
9-23 11 1566131 8-12 8-5 31 1570290 8-3 8
9-25 5 1566141 8-12 3 1568076 8-7 27 8-7 9
9-27 11 1566142 8-12 2 8-11 33 1570298 8-3 32
1564752 3-89 1 1566143 8-12 8 1568077 8-7 28 8-5 30
3-93 14 1566144 8-12 7 8-11 32 1570300 8-7 33
3-95 10 1566145 4-232 2 1568082 3-67 16 8-11 37
3-99 21 1566146 4-29 19 3-69 13 1570337 9-13
1564949 3-27 5 4-29 20 1568144 4-25 2 1570338 9-13 1
1565076 4-69 12 4-232 4 1568182 9-13 8 1570339 9-13 1
13-3 5 1566166 5-23 25 1568199 9-5 21 9-15 2
1565084 1-3 4 1566168 5-23 30 9-7 20 1570340 9-13 2
1-4 3 1566169 5-23 37 9-9 19 9-15 4
1565098 4-191 13 5-29 7 1568245 8-7 34 1570342 9-13 3
4-195 12 1566227 4-203 20 1568253 8-7 21 1570343 9-13 3
1565125 4-69 9 4-203 21 8-11 31 1570346 9-13 6
1565127 5-8 1 4-211 12 1568256 8-7 32 1570347 9-13 6
5-11 1 4-211 13 8-11 36 9-15 12
5-13 10 1566324 2-93 15 1568271 7-13 3 1570348 9-13 6
5-15 1 1566329 5-2 3 1568839 3-53 20 1570352 9-13 8
5-17 1 5-5 3 3-55 15 1570360 5-19 4
1565150 2-5 8 5-6 3 3-59 3 5-25 4
1565199 3-67 9 1566420 3-67 8 3-63 18 5-31 2
1565201 3-71 2 4-33 14 1568844 3-53 27 1570361 5-65
1565212 3-67 4 1566453 1-31 1 3-59 40 1572387 2-33
3-69 4 1-33 4 1568853 3-53 22 2-58 2
1565325 6-5 12 1-35 4 3-55 13 2-67
1565382 4-33 2 1-37 4 3-59 5 1572588 4-80 19
1565453 2-5 7 1-39 2 3-63 16 4-84 19
1565545 1-9 29 1566457 5-20 1569079 2-87 6 4-126 16
1565551 3-89 19 1566545 1-67 2 2-89 6 4-130 16
©2014 HYSTER COMPANY See Service Manual 15-35
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1572593 2-37 4 3-21 20 9-55 2 1578887 9-65 14


2-65 4 1574101 2-55 9 9-61 2 1578888 9-55 8
1572595 2-37 4 3-21 9 9-71 2 9-61 5
2-65 4 1574111 3-70 3 1578713 9-39 1 1578889 9-65 6
1572597 2-37 4 1574131 3-70 4 9-41 15 9-67 6
2-65 4 1574147 1-79 2 9-43 15 9-69 6
1573014 2-31 12 1574260 3-70 2 9-45 6 1578904 9-55 5
2-43 8 1574271 1-55 32 9-47 13 9-61 13
3-15 8 1-59 32 9-49 13 9-71 3
1573015 2-31 12 1574273 1-56 39 9-65 2 1578905 9-65 5
1573021 2-45 19 1-60 39 9-67 12 1578906 9-67 15
3-17 19 1578453 9-21 1 9-69 7 1578907 9-69 10
1573117 2-45 7 1578454 9-23 1 1578714 9-47 3 1578908 9-53
3-17 7 9-25 1 9-55 11 9-57
1573118 2-45 2 1578480 2-31 18 9-61 9 9-59
3-17 2 1578553 3-11 43 9-67 3 1578909 9-53
1573119 2-45 11 1578660 4-34 36 9-69 3 9-57
2-51 1578671 9-11 11 1578715 9-57 9-59
2-57 2 9-12 9 9-59 10 9-61 12
3-17 11 1578672 9-11 7 9-71 6 1578911 9-53
3-19 9-12 1578718 9-67 7 9-55 6
3-23 2 1578673 9-12 5 1578741 9-53 5 9-61 14
1573120 2-45 22 1578693 9-11 11 9-57 8 1578918 9-63 4
3-17 22 9-12 9 9-69 1578934 9-63 5
1573549 4-75 5 1578698 1-9 2 1578744 9-35 5 1578940 9-39 2
1573561 2-55 12 1-11 3 9-45 1 9-41 22
3-21 12 1-13 4 1578745 9-35 6 9-43 22
1573562 2-45 3 1578703 9-53 4 9-45 2 1578943 9-39 4
3-17 3 9-57 7 1578746 9-35 7 9-41 20
1573564 2-45 17 9-67 9-37 7 9-43 20
3-17 17 1578704 9-53 6 9-50 1 1578978 6-7 10
1573567 2-55 19 9-57 10 1578748 9-39 18 1578981 6-7 13
2-77 10 9-71 1 1578814 9-35 4 1579246 3-25 10
3-21 19 1578705 9-39 16 9-39 1579400 3-7 1
1573568 2-55 17 9-41 11 1578816 9-35 2 1579403 4-33 19
2-77 8 9-43 11 9-39 18 4-231 3
3-21 17 9-45 14 1578858 4-33 22 1579412 13-9 2
1573676 11-15 15 9-47 5 1578875 9-55 7 1579677 3-7 29
11-19 15 9-49 5 9-61 4 3-27 25
1573677 12-19 24 1578707 9-35 3 1578876 9-55 10 3-73 15
12-21 18 9-37 3 9-61 8 1579908 7-11
1573937 4-15 6 9-50 4 1578878 9-65 12 1580068 3-67 12
1573938 4-15 7 9-57 9 9-69 1 1580097 9-39 24
1574096 2-77 9-59 8 1578881 9-55 16 9-41 3
1574097 2-55 18 9-71 4 9-61 1 9-43 3
2-77 9 9-73 2 1578882 9-65 7 1580099 9-65 11
3-21 18 1578710 9-63 3 9-67 5 1580131 9-50 10
1574098 2-55 16 9-63 10 9-69 5 9-71 5
2-77 7 1578711 9-65 13 1578883 9-65 8 9-73 3
3-21 16 9-67 2 9-67 4 1580132 9-55 15
1574099 2-55 20 9-69 2 9-69 4 9-61 11
2-77 11 1578712 9-50 3 1578886 9-67 11 1580146 9-35
15-36 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-37 1 5-55 3 1581439 3-5 27 12-33 18


1580147 9-45 5 1581106 5-53 21 3-9 2 12-37 18
9-47 4 5-55 20 3-25 5 1581567 1-67 4
9-49 4 5-59 20 3-33 5 12-29 25
1580148 9-35 5-61 19 3-67 18 12-33 26
9-37 1 1581107 5-53 18 3-69 14 12-37 26
1580151 9-57 5-55 18 1581526 4-21 31 1581569 1-55 22
9-59 10 5-57 18 1581534 9-11 8 1-59 22
9-71 6 5-59 18 9-12 6 1-63 22
9-73 4 5-61 18 1581535 9-12 8 1581577 4-21 30
1580155 9-50 2 5-63 18 1581536 9-12 3 1581579 3-53 28
1580156 9-50 2 1581108 5-53 7 1581537 9-11 8 3-55 12
1580255 3-5 22 5-55 7 9-12 6 3-59 36
1580293 1-9 5 5-57 7 1581556 3-53 2 3-63 12
1580433 2-9 12 5-59 7 3-59 18 1581580 12-11 31
2-15 12 5-61 7 1581557 3-60 45 1581581 11-33 24
1580694 9-41 2 5-63 7 3-63 23 1581582 10-19 2
1580695 9-41 2 1581114 5-59 3 1581558 12-29 24 11-29 23
1580696 9-41 2 5-61 3 12-33 23 12-30 30
1580697 9-41 2 1581117 5-53 19 12-37 23 1581583 3-53 12
1580698 9-41 2 5-59 19 1581559 11-29 13 3-59 26
1580749 9-55 12 1581190 8-3 27 12-30 34 3-63 4
1580759 9-65 10 1581302 3-35 14 1581560 11-29 11 10-9 22
1580760 9-65 9 1581313 4-161 47 12-29 11 11-9 5
1580794 1-9 19 4-166 48 1581562 11-15 4 12-11 25
1581048 2-45 20 4-170 23 11-19 4 1581591 11-15 31
3-17 20 4-175 40 12-19 15 12-19 13
1581051 2-45 20 4-177 39 1581564 10-19 14 1581592 11-29 9
3-17 20 4-180 26 11-29 10 12-29 10
1581052 2-45 20 4-186 29 11-33 7 1581670 4-69 15
3-17 20 1581315 4-162 48 11-37 7 13-3 1
1581055 1-83 1 4-170 23 11-42 30 1581682 9-9 5
1581079 1-64 4-175 41 12-12 38 1581733 3-53 4
1581098 5-53 8 4-180 26 12-19 5 3-55 25
5-55 8 4-186 29 12-29 9 3-59 12
5-57 8 1581391 2-9 13 12-33 30 3-63 35
5-59 8 2-11 10 12-37 30 1581739 3-53 9
5-61 8 2-13 10 1581565 10-19 10 3-55 24
5-63 8 2-15 13 11-29 18 3-59 9
1581099 5-53 9 2-17 13 11-41 26 3-63 34
5-55 9 1581392 2-9 13 12-33 14 1581740 3-53 10
5-57 9 2-11 10 12-37 14 3-59 21
5-59 9 2-13 10 1581566 10-9 21 1581741 11-29 17
5-61 9 2-15 13 10-19 4 11-33 13
5-63 9 2-17 13 11-9 9 11-37 13
1581100 5-53 10 2-87 9 11-19 30 11-41 23
5-55 10 1581438 3-5 26 11-30 25 1581828 11-37 12
5-57 10 3-9 1 11-33 22 11-42 32
5-59 10 3-25 4 11-41 13 12-33 20
5-61 10 3-33 4 12-11 24 12-37 20
5-63 10 3-67 1 12-21 7 1581829 10-9 27
1581104 5-53 3 3-69 1 12-29 27 11-9 17
©2014 HYSTER COMPANY See Service Manual 15-37
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-11 4 10-9 25 9-9 10 4-37 7


12-19 6 11-9 15 1582218 4-231 1 4-39 4
1581830 10-19 13 11-15 16 4-231 2 4-39 4
11-30 30 11-19 16 4-231 9 4-50 31
11-33 12 12-11 5 1582222 2-19 6 1582465 4-37 8
12-29 3 12-19 21 2-19 23 4-39 6
12-33 12 12-21 16 2-21 6 1582484 4-191 11
12-37 12 1581853 12-33 5 2-21 23 4-195 10
1581833 13-13 7 12-33 32 2-23 6 1582486 4-191 12
13-16 24 12-37 5 2-23 23 4-195 11
1581834 11-41 25 12-38 32 2-91 9 1583593 2-45 20
12-33 15 1581854 13-13 8 2-91 13 3-17 20
12-37 15 13-16 23 2-93 11 1583611 1-7 5
1581836 10-19 12 1581858 7-11 37 1582238 4-25 32 1-9 22
12-30 36 1581859 9-39 17 1582286 1-9 15 1-11 31
12-33 16 9-41 9 1582287 1-9 14 1-13 20
12-37 16 9-45 12 1582300 3-93 16 1-55 24
1581841 12-29 18 9-47 7 3-95 14 1-55 26
1581842 10-19 9 1581860 9-39 11 3-99 32 1-59 24
11-29 5 9-41 8 1582301 3-93 15 1-59 26
11-33 28 9-43 8 3-95 13 1-63 26
11-37 28 9-45 11 3-99 31 1-63 33
12-29 20 9-47 9 1582302 3-89 10 1-67 1
12-33 13 9-49 9 1582303 3-89 9 1-89 9
12-37 13 1581861 9-39 12 1582321 2-45 10 1-89 17
1581843 11-30 38 9-41 14 3-17 10 2-9 3
11-34 28 9-43 14 1582323 2-45 6 2-11 3
11-38 28 1581862 9-55 3 3-17 6 2-13 3
11-42 33 9-61 15 1582324 2-45 13 2-15 3
1581848 3-59 42 1581885 3-53 3 2-77 4 2-17 3
3-63 31 3-59 16 3-17 13 2-87 3
9-75 2 1581887 3-59 7 4-15 29 2-89 3
1581849 10-9 24 3-63 26 1582337 4-12 1 3-5 3
11-9 14 1581888 3-59 8 1582370 1-11 16 3-9 8
11-15 17 3-63 21 1582385 3-39 4 3-25 11
11-19 17 1581898 3-53 13 1582409 3-11 2 3-33 11
11-29 8 3-55 3 3-35 7 3-67 11
12-11 7 3-59 24 3-53 3-69 9
12-19 12 3-63 3 1582410 3-53 26 8-3 5
12-19 22 1581899 3-53 35 1582442 4-5 2 8-7 7
12-21 17 3-59 20 1582449 5-13 8 9-21 3
12-29 8 1581962 4-25 27 1582462 4-29 12 9-23 7
12-33 7 1582072 1-63 36 4-33 21 9-25 3
12-37 7 1582138 4-25 28 1582464 1-7 16 9-27 7
1581851 11-15 10 1582141 13-10 2 3-97 9 13-8 3
11-19 10 1582150 4-49 18 3-99 15 13-9 3
1581852 1-19 14 1582151 4-49 12 4-5 1 13-10 6
1-21 13 1582160 9-5 9 4-9 1 1583915 8-19 1
1-29 17 9-7 9 4-11 3 8-21 2
1-47 13 9-9 9 4-12 3 1584060 1-15 7
1-49 10 1582161 9-5 10 4-21 10 1-19 8
9-75 3 9-7 10 4-25 5 1584631 1-31 7
15-38 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-33 5 1586022 3-63 32 1589397 1-79 6 1-51 24


1-35 5 3-63 38 1589542 3-67 12 3-89 30
1-37 5 1586109 7-4 4 1589621 4-72 2 1593391 3-7 28
1-39 6 7-5 3 1590033 8-3 35 3-27 27
1584632 1-45 9 1586279 9-55 17 8-5 33 3-73 21
1584638 1-45 11 9-63 15 8-7 41 1593425 1-33
1585212 2-91 17 1586280 9-55 9 8-11 39 1-37
1585235 13-7 2 9-61 7 1590073 1593426 1-33
1585436 4-5 3 1586428 4-69 14 1590074 1-37
1585483 2-19 22 13-3 6 1590075 1593427 1-25 1
2-21 22 1586432 1-69 10 1590076 1593428 1-25 1
1585529 4-5 20 1586439 1-77 16 1590077 1593429 1-33
1585575 8-3 16 1586440 1-77 17 1590078 1593430 1-33
8-5 24 1586444 1-77 15 1590086 1593433 1-17
8-7 26 1586495 1-7 11 1590087 1593435 1-25 1
8-11 24 1-55 7 1590088 1593436 1-25 1
1585581 1-9 10 1-59 7 1590089 1593694 6-5 11
1-11 9 1-63 7 1590090 1593763 6-5 10
1-13 9 4-25 31 1590091 1593917 8-15
1585590 1-11 15 4-69 13 1590092 1593918 8-15
1585592 1-11 34 13-3 10 1590093 1593919 8-15 15
1585595 2-19 20 1586627 8-3 21 1590094 1594055 4-50 33
2-21 20 8-7 5 1590113 9-53 7 1594144 2-45 24
2-23 20 9-17 11 9-57 4 3-11 43
1585745 5-19 20 9-21 13 9-59 3 3-17 24
5-25 21 9-25 14 9-63 8 1594426 9-53 2
1585765 1-9 28 9-27 23 1590114 9-53 8 9-55 1
1585768 6-13 1586629 9-23 22 9-63 1 1594427 9-53 3
1585835 3-53 11 1586630 1-69 11 1590368 4-29 19 9-57 6
1585840 4-15 8 1586631 1-77 15 4-33 1 9-65 1
1585979 1-31 1586632 1-77 15 1590839 5-65 8 1594428 9-55 12
1585980 1-31 1586759 4-69 11 5-66 13 1595420 5-19 12
1585981 1-23 1 13-3 9 1590865 5-65 7 5-25 14
1585982 1-23 1 1587839 4-72 3 5-66 10 5-53
1585983 1-31 1587841 2-37 1590866 5-65 6 1595421 5-19 13
1585984 1-31 2-53 5-66 11 5-25 13
1585987 1-15 1587842 2-35 1591181 4-53 5 5-59
1585988 1-15 2-39 4-55 3 1595425 5-53
1585989 1-23 1 2-47 4-57 2 5-55
1585990 1-23 1 2-49 4-59 3 5-57
1586013 2-27 16 1587843 2-35 4-63 2 5-59
3-11 3 2-37 1591185 4-55 5-61
3-35 1 2-39 1591454 4-49 30 5-63
3-55 30 2-47 1591652 1-17 6 1595427 5-53 20
7-13 30 2-49 1-25 10 5-55 19
9-75 9 2-53 1-27 10 5-59 21
9-77 12 1588247 1-55 3 1-35 7 5-61 20
9-79 12 1-59 3 1-37 7 1595731 4-72 5
1586016 9-63 13 1-63 4 1-39 3 1595826 1-9 21
1586019 9-63 11 1589312 2-19 18 1593331 4-5 11 1596404 11-15 13
1586020 9-63 7 2-23 18 1593334 1-19 23 11-19 13
1586021 9-63 6 1589377 1-79 5 1-21 19 12-19 20
©2014 HYSTER COMPANY See Service Manual 15-39
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-21 19 4-63 1-25 5 1599475 2-95 3


1596406 11-15 29 4-63 1-27 3 2-99 11
11-19 29 4-63 1-29 15 1599476 2-99 6
12-19 8 1598222 4-53 2 1-33 3 1599478 2-99
12-21 11 4-55 1-35 3 2-101
1596407 11-15 28 4-55 1-37 3 1599479 2-101 1
11-19 28 4-55 1-39 7 1599480 2-101 2
12-19 9 1598223 4-53 5 1-47 12 1599481 2-101 3
1596408 11-15 27 4-55 1-49 19 1599483 2-101 5
11-19 27 4-55 1598536 6-5 9 1599485 2-101 8
12-19 10 4-55 1599415 1-7 10 1599486 2-103 45
12-21 12 4-55 1599440 2-111 1 1599487 2-103 44
1596420 11-15 2 4-57 1599441 2-103 13 1599488 2-103 10
11-19 2 4-57 1 2-111 2 1599489 2-103 15
1596421 11-15 8 4-57 1599442 2-111 3 1599516 2-103 16
11-19 8 4-57 1599443 2-111 12 1599517 2-103 17
1597381 9-75 4 4-59 1599444 2-111 5 1599518 2-103 18
1597448 11-37 24 4-59 1599445 2-111 8 1599519 2-103 19
11-41 18 4-59 2-115 12 1599520 2-103 20
12-33 28 4-59 1599446 2-111 6 1599521 2-103 21
12-37 28 4-59 1599448 2-101 4 1599522 2-103 41
1597560 11-30 30 4-59 1 2-111 9 1599523 2-103 42
12-30 40 4-59 1 2-112 4 1599524 2-103 10
1597565 12-29 21 4-59 1 2-115 11 1599525 2-103 11
12-33 22 4-63 1599449 2-111 7 1599526 2-103 12
12-37 22 4-63 1599451 2-111 4 1599528 2-103 14
1597616 4-63 1599454 2-111 13 1599529 2-103 22
1597617 4-63 1599455 2-111 14 1599530 2-103 23
1597618 4-63 1 1599458 2-99 9 1599531 2-103 24
1597622 4-63 2-101 7 1599532 2-103 25
1597623 4-63 2-111 15 1599533 2-103 26
1597624 4-63 1599459 2-99 1 1599534 2-103 27
1597644 3-77 1 1598224 4-55 1599460 2-99 2 1599535 2-103 28
1597709 2-112 6 4-55 6 1599461 2-99 3 1599536 2-103 29
1597710 2-112 8 4-59 1599462 2-99 15 2-103 32
1598220 1-7 13 4-59 1599463 2-99 16 1599537 2-103 30
1598221 4-53 5 4-59 2-103 6 2-103 33
4-55 4-59 1599464 2-99 17 1599538 2-103 31
4-55 4-59 1 2-103 7 1599539 2-103 34
4-55 4-59 1599465 2-99 12 1599540 2-103 35
4-57 4-59 1 1599466 2-99 10 1599541 2-103 36
4-57 4-59 1 1599467 2-99 13 1599542 2-103 37
4-57 4-59 6 1599468 2-111 16 1599543 2-95 2
4-59 1598294 1-89 18 2-115 8 1599544 2-103 8
4-59 1598298 1-89 19 1599469 2-111 17 1599545 2-103 1
4-59 1598299 1-89 20 1599470 2-99 5 1599546 2-103 2
4-59 1 1598303 11-37 6 2-103 46 1599547 2-103 3
4-59 1 11-41 6 2-107 7 1599548 2-103 4
4-59 1 12-29 5 2-115 5 1599549 2-103 5
4-63 1598504 1-17 3 1599471 2-99 8 1599550 2-103 9
4-63 1-19 10 1599472 2-99 7 1599552 2-103 40
4-63 1-21 12 1599473 2-99 4 1599553 2-103 38
15-40 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1599555 2-103 47 1599796 2-112 2 1599873 4-77 1 4-243 9


1599556 2-95 1 1599798 2-112 9 1599874 4-77 1 1603236 4-75 3
1599557 2-103 39 1599800 2-112 7 1599875 4-77 1 4-199 8
1599559 2-95 4 1599801 2-112 10 1599876 4-77 1 4-203 13
1599560 2-95 5 3-75 8 1599877 4-77 1 4-207 18
1599561 2-95 6 1599802 2-112 12 1599878 4-77 1 4-211 15
1599562 2-95 7 1599803 2-112 11 1599879 4-77 1 4-215 4
1599563 2-95 8 1599805 2-112 1 1599893 4-77 2 4-219 9
1599565 2-95 10 1599818 2-103 43 1599894 4-77 3 4-223 9
1599567 2-95 11 3-77 2 1599895 4-77 5 4-227 13
1599568 2-95 12 1599819 3-77 4 1599896 4-77 6 4-239 3
1599569 2-107 1 1599820 3-77 3 1599897 4-77 4 4-239 8
1599570 2-107 2 1599821 3-77 14 1599898 2-95 4-241 6
1599571 2-107 3 1599822 3-77 15 2-99 4-243 6
1599572 2-107 4 3-77 17 2-101 4-243 9
1599573 2-107 5 1599823 3-77 16 2-104 1603274 13-29 1
1599574 2-107 6 1599824 3-77 13 2-111 1603275 13-29 2
2-109 11 1599825 3-77 12 2-112 1603276 13-29 8
1599576 2-107 9 1599826 3-77 11 2-115 1603277 13-29 7
1599578 2-107 11 1599827 3-77 10 3-77 1603471 6-11
1599579 2-107 8 1599828 3-77 5 1599907 3-77 19 1603473 6-11
2-112 5 1599829 3-77 6 1599908 3-77 18 1603475 6-11
1599580 2-107 14 1599830 3-77 9 1599909 3-77 21 1603490 6-11 1
1599581 2-107 13 1599831 3-77 8 1599910 3-77 23 1603496 7-17 1
1599582 2-107 12 1599832 3-77 7 1599911 3-77 22 1603857 3-45 20
1599583 2-109 9 1599833 3-75 1 1599912 3-77 20 3-47 20
1599584 2-109 10 1599834 3-75 2 1599913 3-77 24 3-49 10
1599585 2-109 12 1599835 3-75 3 1599914 2-107 15 3-50 8
1599586 2-109 13 1599836 3-75 4 3-77 1 1605467 2-27 10
1599588 2-109 16 1599837 3-75 5 1600093 3-77 1 2-29 9
1599589 2-109 15 1599839 3-75 7 1600126 1-31 7 1605676 11-15 20
1599590 2-109 14 1599841 3-75 9 1-33 5 11-19 20
1599591 2-109 18 1599842 3-75 10 1-35 5 12-19 29
1599592 2-109 1 1599843 3-75 11 1-37 5 12-21 22
1599593 2-109 2 1599845 4-49 1 1-39 6 1605688 11-29 20
1599594 2-109 4 1599847 4-49 1 1600190 4-37 2 11-33 16
1599595 2-109 3 1599848 4-49 1 4-39 3 11-33 16
1599596 2-109 5 1599850 4-49 1 1602431 4-119 1 11-37 16
1599597 2-109 6 1599851 4-49 1 4-157 57 11-37 16
1599598 2-109 8 4-49 1 1603021 4-75 3 11-41 2
1599600 2-109 1 1599853 4-49 1 4-199 8 11-41 2
1599601 2-109 2 1599855 4-49 1 4-203 13 1605768 4-75 7
1599604 2-115 1 1599860 4-49 1 4-207 18 1605990 1-67 5
1599605 2-115 3 1599861 4-49 1 4-211 15 1606413 13-31 6
1599606 2-115 2 1599862 4-49 1 4-215 4 1606414 13-31 7
1599607 2-115 4 1599863 4-49 1 4-219 9 1606415 13-31 5
1599610 2-115 7 1599864 4-49 1 4-223 9 1606416 13-31 4
1599611 2-115 9 1599865 4-49 1 4-227 13 1606544 3-27 11
1599612 2-115 10 1599866 4-49 1 4-239 3 4-69 18
1599616 2-115 14 1599867 4-49 1 4-239 8 4-75 4
1599793 2-115 15 1599869 4-77 1 4-241 6 1606659 1-9 24
1599795 2-112 3 1599870 4-77 7 4-243 6 1606735 4-75 6
©2014 HYSTER COMPANY See Service Manual 15-41
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1606750 7-5 5 5-25 1 1616549 1-89 3 1624406 5-34 53


1606855 11-29 19 5-65 1616550 1-89 6 1624408 5-34 40
11-33 2 1613749 3-53 5 1616551 1-89 15 1624414 5-29 11
11-37 2 3-55 26 1616552 1-89 11 1624415 5-25 26
11-41 16 3-59 13 1616554 1-89 7 1624503 5-25 27
1607832 3-63 36 1616556 1-89 1624504 5-29 1
1607833 1613755 3-53 7 1616981 4-5 5 1624509 5-25 6
1607834 3-55 27 1617080 4-5 3 1624529 1-89 10
1608412 3-89 36 3-59 14 4-9 3 1624727 2-27 3
3-95 7 3-63 37 1617657 9-17 20 2-29 4
3-97 1613763 3-53 6 11-29 15 1624904 9-5 13
1608616 3-77 1 3-59 15 12-29 13 9-7 13
1608622 7-4 2 1614770 3-39 3 1617658 11-29 6 9-9 13
7-5 1 1614771 3-39 4 11-30 40 1625312 3-11 26
1608874 1-11 12 1615601 5-31 22 11-33 17 1625999 2-27
1-13 12 5-33 32 11-37 17 2-29 15
1608875 1-9 4 1615602 5-31 17 11-41 22 2-97
1-11 13 5-34 45 1618311 6-9 21 1626478 10-5 12
1-13 13 1615603 5-33 29 1619741 11-30 29 11-5 12
1608879 1-11 17 1615671 3-59 11-33 27 12-5 11
1-13 17 3-63 30 11-37 27 1626727 4-97 24
1608928 4-29 8 1615800 2-97 11 1619744 11-30 29 4-97 27
4-33 24 2-109 17 11-33 27 4-97 29
1609374 3-79 1 1615804 5-33 16 11-37 27 4-103 22
3-80 1 1615864 3-59 11-41 1 4-103 24
3-89 23 1615904 3-59 10 1619747 11-41 1 4-103 30
3-91 10 1615956 3-55 18 1619997 9-27 1 4-104 42
1609376 3-89 23 3-59 37 1620009 2-45 11 4-108 23
1609615 2-17 1 3-63 27 2-51 7 4-108 26
1610746 5-65 11 1616122 4-29 25 3-17 11 4-109 35
5-66 4 4-33 17 3-19 7 4-110 50
1610914 11-33 15 1616222 4-71 8 1622886 2-97 10 4-114 23
11-37 15 1616232 3-11 43 1622887 5-34 44 4-114 26
12-29 17 1616236 2-45 11 1622888 5-33 1 4-115 35
1610939 10-19 11 2-51 6 1622946 11-23 4 4-116 50
1610940 2-23 26 3-17 11 12-23 4 4-120 23
2-93 1 3-19 6 1623093 2-27 19 4-120 26
1610975 4-181 37 1616239 1-9 1 2-29 7 4-121 35
4-187 41 1616246 1-9 1 2-97 17 4-122 50
1612103 1-35 1616379 1-11 4 1623280 4-241 1 4-137 29
1612104 1-35 1-13 3 4-243 4 4-143 25
1612223 4-71 7 1616491 3-85 12 1623281 4-241 1 4-143 28
1612916 5-19 41 3-87 8 4-243 4 4-143 33
5-26 48 1616510 1-89 1 1623836 5-29 22 4-149 25
5-33 8 1616514 1-89 1 5-34 56 4-149 28
1612917 5-33 7 1616518 1-89 12 1624019 1-9 8 4-149 33
1612918 5-19 40 1616520 1-89 12 1624189 9-5 3 4-155 25
5-26 47 1616540 1-89 13 1624401 5-25 38 4-155 28
1613324 7-3 8 1616541 1-89 14 5-34 60 4-155 33
1613449 4-15 5 1616543 1-89 2 5-41 2 4-159 12
1613470 5-66 4 1616546 1-89 16 5-47 2 1627453 5-34 43
1613695 5-19 1 1616548 1-89 8 1624405 5-25 39 1627465 5-34 48
15-42 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1627639 1-31 5-31 16 1644398 3-82 15 1650405 3-41 11


1-33 1636645 5-33 35 4-69 17 3-43 11
1-35 5-37 5 1644560 4-5 5 1650407 3-41 12
1-37 5-43 5 1644624 3-29 11 3-43 12
1-39 1636706 1-9 1 1645074 7-3 11 1650504 3-31 10
1627835 1-9 32 1636708 1-9 1 1645315 1-89 18 3-41 14
1629158 9-63 13 1636794 4-29 18 1646410 4-34 32 3-43 14
1629161 9-63 11 4-33 22 1646456 4-29 13 1650505 3-31 8
1629163 9-63 2 1636797 3-69 7 4-46 1 1650506 3-31 2
9-63 9 1637158 9-5 3 4-47 5 3-41 17
1629164 9-63 12 1637807 2-23 22 1646871 5-2 8 3-43 17
1629166 9-67 10 1638706 4-5 20 5-31 1650507 3-30 1
1629210 9-61 3 1638791 5-31 15 5-33 3-31 7
1632179 3-29 15 5-33 34 1646880 5-31 21 3-36 3
1632224 3-29 8 1638965 3-27 18 5-33 30 3-41 8
1632257 3-35 22 1639704 9-5 3 5-55 3-41 16
1632260 5-2 8 1639791 2-51 2 1647528 7-7 1 3-43 8
5-25 3-19 2 7-9 8 1650508 3-31 3
5-29 1640589 7-7 1647530 7-9 1 1650513 4-44 3
1632564 3-25 15 1640776 1-67 4 1647532 1-27 4-45 3
1632741 5-25 41 1640814 3-33 14 1-37 1650514 4-44 4
5-34 61 1641351 6-9 25 1647611 1-33 4-45 4
5-41 3 1641368 4-5 20 1648116 4-34 32 1650522 4-186 26
5-47 3 4-9 20 1649216 3-35 7 1650640 1-51 19
1632865 4-117 59 1641932 4-185 15 3-55 1-53 17
4-122 48 4-185 16 1649217 3-55 1 1650757 3-41 15
4-122 52 4-185 17 1649219 3-63 1 3-43 15
4-150 57 4-186 18 1649220 3-35 7 1650758 3-36 1
4-155 23 1641934 4-181 42 3-63 3-41 2
4-156 47 4-187 44 1649471 2-19 4 3-43 2
4-156 53 1641935 4-185 12 2-21 4 1650760 3-41 4
1633307 2-13 20 1641937 4-180 19 2-23 4 3-43 4
2-15 23 4-186 25 2-91 8 1650761 3-41 9
2-17 11 1641938 4-186 25 2-93 10 3-43 9
2-89 19 1641943 4-180 23 1649565 3-55 8 1650762 3-39 14
1634047 4-69 16 1641944 4-186 26 3-63 6 3-43 16
1634455 3-29 13 1641945 4-186 26 1650185 1-4 1 1650763 3-45 20
1634456 3-29 10 1641947 4-186 27 1650186 1-4 1 3-47 19
1634651 5-25 43 1641948 4-181 36 1650187 1-4 1 3-49 11
1634893 3-27 2 4-187 40 1650400 3-41 5 1650764 3-36 6
3-29 1641949 4-187 39 3-43 5 3-45 6
1636120 1-19 10 1641950 4-187 39 1650401 3-41 20 3-47 6
1-21 12 1641952 4-187 39 1650402 3-31 6 3-49 6
1-25 5 1643405 11-33 23 3-41 7 1650766 3-45 10
1-27 3 12-33 29 3-43 7 3-47 9
1-29 15 12-37 29 1650403 3-41 19 3-49 9
1-33 3 1643709 9-21 10 3-43 19 1650767 3-45 15
1-35 3 9-27 15 1650404 3-30 3 3-47 14
1-37 3 1643935 4-9 16 3-31 9 3-49 14
1-47 12 1643936 4-5 16 3-36 10 1650768 3-45 13
1-49 19 4-9 16 3-41 13 3-47 12
1636640 5-29 9 1643947 1-4 2 3-43 13 1650769 3-45 3
©2014 HYSTER COMPANY See Service Manual 15-43
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-47 3 2-71 1654411 3-89 8 4-59 4


3-49 3 2-75 3-93 3 4-63 4
1650770 3-45 5 1652303 2-58 1 3-95 1 1658141 2-29 16
3-47 5 2-61 1654422 3-45 12 1658934 13-29 6
3-49 5 2-63 3-47 11 13-31
1650771 3-45 8 2-65 1654423 3-45 11 13-33
1650772 3-45 14 2-67 1654577 4-161 12 1660500 5-37 24
3-47 13 2-69 4-165 12 5-43 24
3-49 13 2-71 1654579 4-161 12 5-66 7
1650773 3-45 17 2-75 4-165 12 1661511 1-51 2
3-47 16 1652327 2-81 4 1654651 5-31 7 1-51 11
3-49 16 1652328 2-81 13 5-37 23 1-53 2
1650777 3-45 9 1652333 2-78 4 5-43 23 1-53 11
3-47 8 2-83 4 1654754 3-89 6 1662253 3-35 23
3-49 8 1652334 2-83 9 3-93 5 1662420 9-21 10
3-50 7 1652399 2-77 13 3-95 2 9-23 17
1650778 3-45 6 1652417 2-78 2 3-99 24 9-25 11
3-47 6 1652457 4-19 16 1654891 1-27 10 9-27 15
3-49 6 1652458 4-19 15 1-35 7 1663441 1-71 1
3-50 1 1652459 4-19 17 1-37 7 1663877 2-9 26
1650779 3-39 2 1652460 4-19 1-39 3 2-11 23
1650780 3-39 1 1652461 4-19 13 1655237 4-45 2 2-13 15
1650781 3-36 11 1652462 4-19 12 1655241 3-31 1 2-15 18
3-39 5 1652467 4-19 8 1655300 3-55 28 2-17 12
1650784 3-36 9 1652468 4-19 9 3-63 39 2-87 22
3-39 8 1652469 4-19 10 1655328 3-55 29 2-89 20
3-39 11 1652470 4-19 11 3-63 40 1664395 9-67 1
1650785 3-39 7 1652471 4-19 3 1655865 1-51 3 9-69 1
1650786 3-39 8 1652473 4-19 6 1-51 12 1664484 9-57 3
1650789 3-39 15 1652575 5-33 31 1-53 3 9-59 2
1650791 3-39 6 1652926 6-5 6 1-53 12 9-61
1650797 4-185 1 1653508 4-185 1 1655880 5-31 11 1665205 5-31 26
4-186 30 4-187 30 5-37 21 5-66
1650819 5-65 4 1653510 4-187 39 5-43 21 1665746 9-21 1
5-66 7 1653569 2-97 10 1656059 4-185 11 1665747 9-25 1
1650868 3-31 4 1653815 5-23 21 1656060 4-186 19 1665748 9-27 1
1650870 3-45 16 5-29 21 1656215 13-8 2 1666732 1-11 2
3-47 15 5-34 55 1656325 3-55 7 1-13 2
3-49 15 1653900 3-39 13 3-63 5 1666733 1-9 19
1652215 2-51 9 3-45 18 1656383 9-21 1 1-11 24
3-19 9 3-47 17 1656385 9-27 1 1-13 29
1652216 2-51 1 3-49 20 1656901 3-55 10 1670032 13-23 5
3-19 1 1653901 3-39 9 3-63 10 13-25 5
1652217 2-51 5 1653902 3-47 10 1656903 3-55 31 1670054 9-35
3-19 5 3-49 18 1657006 4-44 2 9-37 1
1652290 13-4 1 1653904 3-39 10 1657846 9-63 12 9-41
1652301 2-58 1 1654013 4-69 15 1657959 7-9 9-43
2-61 13-4 1657962 7-7 9-47
2-63 1654049 4-19 1 1658063 4-53 1 9-49
2-65 1654156 3-93 7 4-53 3 1670194 9-23 1
2-67 3-95 9 4-55 4 1670195 9-23 14
2-69 3-99 26 4-57 4 1670196 9-27 13
15-44 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1670292 9-21 4 5-43 9 4-59 4-185 16


1670293 9-25 4 5-57 4-63 4-186 17
1670413 9-31 4 1676324 5-37 8 4-63 4-186 18
1670434 9-35 5-43 8 4-63 1689242 4-185 15
9-37 1 5-63 1683486 8-5 17 4-185 16
9-41 1676326 5-51 3 8-11 17 4-186 17
9-43 1676327 5-51 2 8-21 3 4-186 18
9-47 1676328 5-51 7 1683529 9-31 1 1689455 4-59
9-49 1676519 5-41 12 1683621 9-31 2 4-59
1670445 9-39 8 1677286 1-17 4 1684389 5-41 38 4-59
9-41 5 1-19 12 5-47 24 4-59
9-43 5 1-21 17 1684395 1-39 4-63
1670462 9-35 6 1-27 8 1686708 1-67 2 4-63
9-47 1 1-29 10 1686719 4-39 9 4-63
1670463 9-35 5 1-47 9 1686782 5-41 22 4-63
9-47 1 1-49 7 1687035 2-78 4 1689460 4-59
1670522 9-41 21 1677428 1-77 10 2-83 4 4-59
9-43 21 1677793 3-71 2 1687184 3-36 12 4-59
1670527 9-35 2 1677833 3-71 6 3-39 11 4-63
9-37 2 1678165 9-32 6 1687376 3-35 4-63
9-41 2 9-59 9 3-55 4-63 1
9-43 2 1678166 9-73 3-64 1689544 3-35 14
1670677 9-23 5 1682758 3-55 28 1687377 3-35 1690182 3-85 8
9-27 5 3-63 39 3-55 1690995 1-27 7
1672560 1-11 20 1682881 3-43 20 3-64 1-29 6
1-13 15 1682882 3-43 21 1687534 9-65 13 1690996 1-17 5
1672692 4-9 24 3-47 7 9-67 2 1-19 3
1672800 3-45 9 3-49 7 9-69 2 1691168 9-32 4
3-47 8 1682883 3-43 24 1687603 2-23 22 1691525 5-11 11
3-49 8 1682884 3-39 18 1687847 5-41 8 1691916 5-11 9
1673198 5-11 9 1683379 4-53 1 1687933 3-70 4 1693452 11-25 1
5-15 14 4-53 3 1688253 2-95 1693453 13-15 1
5-17 14 4-57 2-99 1693457 12-27 6
1673611 1-9 21 4-57 1 2-101 1694547 5-17 11
1-11 30 4-57 2-103 1694700 1-49 3
1-13 30 4-57 2-107 1694830 1-19 19
1673704 13-3 2 4-59 2-109 1-21 25
1673754 13-23 4 4-59 2-111 1-29 14
13-25 4 4-59 2-112 1-47 5
1673755 13-3 3 4-59 2-115 1-49 5
1675647 5-41 23 4-63 1 3-75 1695108 3-87 13
5-47 26 4-63 3-77 1695371 4-187 44
5-51 4-63 1688435 5-37 3 1696635 13-31 3
1675648 5-37 1 4-63 5-43 3 1696656 13-15 1
1675649 5-41 1 1683398 4-53 1 1688503 8-3 2 1697181 4-159 8
1675651 5-5 8 4-53 3 8-5 16 1697294 3-47 4
5-37 4-55 8-7 2 1697672 5-5 1
5-41 4-55 8-11 16 5-6 1
1676218 1-9 1 4-57 1688598 5-41 21 1698449 4-65 9
1676219 1-9 1 4-57 1 5-47 13 4-65 20
1676273 1-11 11 4-59 1688803 3-55 40 4-67 9
1676323 5-37 9 4-59 1689241 4-185 15 4-67 20
©2014 HYSTER COMPANY See Service Manual 15-45
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1699141 5-33 1 1702419 9-35 4 1704793 3-71 1708262 9-59 7


1699589 9-57 5 9-41 1 1704901 8-7 2 9-73 1
9-59 3 1702520 5-41 19 8-11 25 1708263 9-59 5
9-63 1 5-47 10 1704902 8-3 2 9-67
1699591 9-63 6 1702933 8-21 1 8-5 25 1708294 9-59 6
1699754 4-109 29 1703020 5-37 17 1704990 1-67 2 9-69
4-115 29 5-43 17 1705166 4-186 26 1708371 2-23 4
4-121 29 5-67 10 4-186 26 2-91 8
4-143 31 1703021 5-37 17 1705171 4-185 1 2-93 10
4-149 31 5-43 17 1705172 4-187 42 1708596 9-15
4-155 31 5-67 8 1705173 4-185 7 1708700 9-13 1
4-159 5 1703183 5-5 9 1705174 4-187 40 9-15 1
1699992 8-5 4 1703481 5-2 8 1705175 4-185 4 1709587 4-65 8
8-11 4 5-31 1705176 4-185 3 4-67 8
1700084 9-11 6 5-33 1705177 4-185 6 1709876 1-17 1
1700460 4-203 15 1703644 5-41 7 1705180 4-186 30 1-19 4
4-203 17 5-47 5 1705181 4-187 36 1-27 4
4-211 16 1703868 4-33 2 1705182 4-187 38 1-29 3
4-211 17 1703890 1-45 8 1705183 4-187 37 1709980 1-63 2
4-219 10 1703891 1-45 1 1705185 4-186 29 1-69 3
4-219 12 1703892 1-41 4 1705186 4-185 12 1709996 2-23 3
4-227 14 1-43 8 1705187 4-186 19 2-91 6
4-227 15 1703893 1-41 5 1705188 4-185 10 2-93 8
1700461 4-203 15 1-43 1 1705189 4-185 11 1709997 3-87 1
4-203 17 1703894 1-41 5 1705195 4-187 41 1710006 1-63 1
4-211 16 1-43 4 1705199 4-186 27 1-69 2
4-211 17 1703895 1-47 1705200 4-186 25 1710007 1-63 16
4-219 10 1-49 1705359 4-65 12 2021286 6-5 14
4-219 12 1703896 1-47 4-65 12 6-9 12
4-227 14 1-49 4-67 12 2021288 6-5 7
4-227 15 1703897 1-47 4-67 12 2021341 8-3 14
1701215 1-49 1705548 9-13 1 8-5 1
1701216 1703898 1-41 2 9-13 4 8-7 17
1701217 1703899 1-41 3 9-13 7 8-11 1
1701218 1703900 1-41 1 1705720 9-13 2021343 8-3 14
1701219 1703901 1-41 2 1705723 9-13 8-5 1
1701220 1703902 1-41 3 1705980 5-37 17 8-7 17
1701223 1703903 1-41 1 5-43 17 8-11 1
1701224 1703904 1-41 6 1705984 5-37 17 2021353 8-3 13
1701225 1704250 5-43 17 8-5 5
1701226 1704251 1707007 8-3 27 8-7 16
1701227 1704252 1707008 8-5 29 8-11 5
1701228 1704253 1707096 13-29 5 2021394 2-21 29
1701768 8-5 18 1704254 1707194 9-15 2-23 29
8-11 18 1704255 1707283 7-3 10 2-93 16
8-21 5 1704528 4-65 11 1707341 2-97 11 2021395 1-4 8
1701771 8-7 34 4-65 11 2-109 17 1-55 4
8-11 30 4-65 11 1707826 2-101 6 1-59 4
1702335 5-37 2 4-67 11 1708053 9-59 4 2021438 2-37 15
5-43 2 4-67 11 9-65 1 2-65 15
1702336 5-37 16 1704529 4-65 13 1708054 9-59 8 2021442 2-37 14
5-43 16 4-67 13 9-73 2 2-65 14
15-46 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2021554 6-9 11 3-91 4 13-15 8 2058000 3-7 9


2021555 6-9 10 2028644 2-39 28 2044370 7-14 7 2058110 4-12 4
2021557 6-9 9 2028645 2-39 30 2044379 9-77 8 2058111 4-12 6
2021575 7-17 8 2-75 24 9-79 8 2058863 2-11 8
2021588 6-9 4 2028853 2-47 23 2044712 4-41 1 2-13 8
2021592 6-9 5 2-69 23 4-43 1 2-17 8
2021679 3-7 23 2028862 6-7 13 2045023 4-15 2 2058909 4-37 11
3-27 32 2028927 2-33 13 2045025 2-39 9 4-237
2021683 3-7 25 2-67 13 2-75 21 2059211 2-9 18
3-27 30 2029081 2-33 14 2045026 2-39 8 2-11 15
3-73 18 2-67 14 2-75 19 2-13 9
2021685 3-7 30 2029086 2-47 24 2045030 2-37 10 2-15 10
3-27 26 2-69 24 2-65 10 2-17 18
3-73 16 2029095 2-49 3 2045033 2-37 9 2059411 9-77 1
2021800 7-13 17 2-63 3 2-65 9 9-79 1
2021898 7-13 21 2029097 2-49 28 2045034 2-37 8 2059412 9-77 1
2021900 7-13 33 2-63 28 2-65 8 9-79 1
2021918 6-9 3 2029098 2-49 25 2045036 2-40 2059935 6-9 15
2022309 2-39 22 2-63 25 2-47 2059936 6-9 26
2-75 13 2029100 2-53 9 2-69 2059937 8-3 36
2022352 6-7 10 2-71 9 2045319 2-75 31 8-5 10
2022655 2-35 4 2029101 2-53 11 2045321 2-35 26 8-7 42
2-61 4 2-71 11 2-61 26 8-11 10
2023551 2-81 9 2029102 2-53 12 2045884 8-15 22 2060012 2-9 6
2026224 7-17 6 2-71 12 2047064 9-77 6 2-11 6
2026225 7-17 7 2-75 27 9-79 6 2-13 6
2026608 4-15 35 2029103 2-53 21 2051128 2-47 22 2-15 6
4-19 2-71 16 2-69 22 2-17 6
2026773 8-15 1 2029105 2-39 34 2051834 2-51 10 2060015 2-9 6
2026774 8-15 1 2029106 2-39 32 3-19 10 2-11 6
2026775 8-15 21 2-75 28 2051835 2-51 11 2-13 6
2026776 8-15 3 2029107 2-39 29 3-19 11 2-15 6
2026777 8-15 6 2-75 26 2051836 2-51 8 2-17 6
2026778 8-15 6 2029108 2-39 18 3-19 8 2060032 4-51 6
2026780 8-15 8 2-75 11 2051839 2-51 4 2060033 4-51 11
2026781 8-15 9 2029112 2-39 26 3-19 4 2060098 10-3
2026782 8-15 10 2-75 17 2054381 6-5 9 10-5
2026783 8-15 20 2029116 2-39 10 2054792 6-5 8 10-7
2026784 8-15 2-75 20 2055917 7-13 26 10-9
2026785 8-15 2029120 2-39 27 7-14 2060105 10-3
2026786 8-15 2-75 16 2056524 2-19 19 10-5
2026787 8-15 2034459 1-77 5 2-21 19 10-7
2026861 6-7 7 2035276 4-187 44 2056822 1-55 10 10-9
2027618 6-13 6 2040957 8-16 1-59 10 2060106 10-3
2027655 1-55 14 2041520 8-12 1 1-63 10 10-5
1-59 14 2043353 1-89 4 2056823 1-55 6 10-7
1-63 14 2043528 13-13 3 1-59 6 10-9
2027828 6-9 19 13-15 5 1-63 6 2060198 4-37 11
2027949 3-79 4 13-17 2056824 4-69 1 4-235
3-80 3 2043531 13-13 4 2056826 4-69 1 2060555 4-188 45
3-82 3 13-15 7 2057796 3-5 24 2060696 7-13 32
3-89 17 2043533 13-13 5 2057948 4-51 8 2060808 9-5 5
©2014 HYSTER COMPANY See Service Manual 15-47
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-7 5 9-35 2067140 13-19 2 4-29 25


9-9 5 2064893 9-25 17 2067141 13-19 1 4-33 17
2060837 4-51 1 9-27 26 2067391 3-89 35 2069226 4-49 3
2060838 4-51 6 9-35 2067392 3-91 16 2069273 11-11 1
2060844 4-191 2064929 13-7 1 2067393 3-80 4 11-13 1
2060863 7-11 2065051 9-17 15 2067396 3-79 7 2069276 11-11 1
9-35 8 2065052 9-17 22 2067452 9-5 1 11-13 1
9-37 8 2065098 4-49 4 2067453 9-5 1 2069302 11-11
9-53 9 4-232 2067455 1-55 8 2069306 11-11
9-57 1 2065666 1-55 12 1-59 8 2069331 11-13
9-59 11 1-59 12 1-63 8 2069334 11-13
2060957 2-19 19 1-63 12 2067476 3-9 5 2069356 3-5 20
2-21 19 2065667 1-55 15 3-25 1 2069357 3-5 13
2061383 4-21 9 1-55 19 3-33 1 2069431 4-51 4
4-25 8 1-59 15 3-69 18 2069454 1-7 17
4-29 19 1-59 19 2067594 5-8 5 2069544 1-69 7
2061646 9-17 26 1-63 15 2067595 5-8 6 2069545 1-69 6
2061778 9-5 14 1-63 19 2067597 5-13 6 2069951 2-5 6
9-7 14 2065668 1-55 13 2067598 5-13 1 2070070 2-91 3
2062586 3-27 12 2065674 13-19 1 2067800 9-12 2-93 5
2062587 3-7 18 2065745 4-5 17 2067802 9-12 2070100 3-35 13
3-27 14 4-9 17 2068062 4-21 21 2070114 9-5 22
2062589 3-73 14 2065855 4-21 6 2068063 4-25 30 2070147 5-2 2
2062875 1-51 16 4-175 2068098 2-87 14 5-5 2
1-53 28 2065856 4-25 3 2-89 14 5-6 2
2063093 4-5 9 4-161 2068099 2-87 8 2070223 1-7 17
4-41 2066041 9-17 7 2-89 8 2070263 5-26 50
2063842 3-89 3 2066043 9-17 8 2068157 11-23 2 5-31 1
3-93 12 2066045 9-17 1 2068158 12-23 2 5-37 25
3-95 11 9-17 1 2068160 11-23 2 5-43 25
3-99 19 2066482 4-51 12 12-23 2 5-65 2
2063991 9-21 15 2066483 4-51 4 2068163 12-23 2 2070269 4-37 1
9-23 24 2066484 4-51 5 2068166 12-23 2 4-199
9-25 16 2066485 4-51 3 2068197 11-23 2070611 9-13 7
9-27 25 2066629 2-45 1 2068198 12-23 2070655 9-25 10
2064554 8-3 26 2-55 7 2068200 11-23 9-27 22
8-5 3-17 1 12-23 2070674 3-35 8
8-7 11 3-21 7 2068203 12-23 2070676 3-11 7
8-11 4-19 14 2068206 12-23 3-12 45
2064790 4-53 1 2066630 2-43 31 2068337 9-15 13 2070731 4-71 1
2064807 4-53 3 3-15 31 2068342 4-39 5 4-239
2064827 9-53 1 2066783 9-17 9 2068343 4-37 10 2070771 13-7 10
2064836 4-69 4 2067040 6-10 2 2068378 2-95 9 2070975 1-55 20
2064837 4-69 4 6-11 2 2-99 14 1-55 20
2064838 4-69 4 2067042 6-10 2 2068441 2-87 6 1-59 20
2064844 9-53 6-11 2 2-89 6 1-59 20
2064855 9-53 1 6-13 8 2068947 9-5 15 1-63 20
2064856 9-53 2067043 6-10 2 2069005 9-5 17 1-63 20
2064883 9-35 1 6-11 2 2069008 1-69 6 2071181 3-89 12
2064884 9-35 1 6-13 8 1-69 7 3-93 1
2064892 9-21 16 2067049 7-17 2 2069225 4-21 4 2071261 1-55 16
9-23 25 2067053 7-17 5 4-25 36 1-59 16
15-48 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-71 3 2073122 1-83 10 2075914 4-53 3 2081244 1-85 16


2071497 4-33 3 2073123 1-83 11 2075916 4-53 1 2081245 1-85 17
2071498 4-29 20 2073197 1-77 4 2075917 4-53 3 2081246 1-85 18
4-33 7 2073351 2-9 9 2076168 3-55 32 2081247 1-85 19
2071501 4-33 1 2-15 9 3-63 42 2081248 1-85 20
2071508 1-56 46 2073405 2-9 8 2076169 1-77 23 2081249 1-85 21
1-60 46 2-15 8 2076676 9-77 2081250 1-85 22
1-63 5 2073495 9-17 14 2076679 9-77 2081251 1-85 23
2071517 3-55 35 2073496 9-17 21 2076680 9-77 11 2081252 1-85 24
3-64 44 2073563 12-29 14 9-77 11 2081289 4-26 39
2071593 1-55 18 2073565 12-29 14 2076683 9-79 11 2081418 13-29 14
1-59 18 2073569 12-29 14 9-79 11 13-31 14
1-63 18 2073573 12-29 14 2076686 9-79 13-33 14
2071594 1-55 18 2073760 4-69 6 2076689 9-79 2081832 9-11 3
1-59 18 4-245 2076695 4-51 2 2081840 3-73 17
1-63 18 13-3 7 2076696 4-51 2 2081870 3-73 12
2072213 1-55 36 2073796 11-30 35 2077604 8-5 1 2082323 4-71 1
1-59 36 2073799 11-30 35 8-11 1 4-239
1-63 30 2073828 11-30 33 2077983 2-115 6 2082679 1-77 22
2072298 3-11 1 2074209 1-79 10 2078092 3-67 6 2082929 2-39 13
3-35 6 2074255 1-77 9 2078335 3-85 13 2-75 4
3-55 37 2074256 1-77 9 3-87 9 2083701 9-21 6
2072392 12-3 2074320 4-12 4 2078488 2-75 25 9-23 20
12-7 2074358 13-15 2078876 4-83 9-25 9
12-9 2074359 13-15 2078877 4-129 9-27 21
2072394 12-3 2074702 3-97 1 2078882 13-7 10 2083702 9-21 7
12-7 3-99 1 13-11 9-23 19
12-9 2074736 4-5 15 2078941 2-61 10 9-25 8
2072396 12-3 4-125 2079032 5-13 15 9-27 20
12-7 2074741 1-77 22 2079281 4-11 4 2083703 9-21 8
12-9 2074912 13-11 2079326 4-75 1 9-25 7
2072399 12-3 2075026 4-5 15 2079369 7-5 6 9-27 19
12-7 4-79 2079843 4-11 15 2083704 9-25 6
12-9 2075120 6-7 15 2079933 9-17 8 2083705 9-27 18
2072424 11-3 2075235 9-17 25 2080376 3-85 11 2083706 9-23 18
11-7 2075277 9-17 6 3-87 7 2084248 3-25 8
2072427 11-3 2075418 1-77 21 2080790 4-26 40 2084312 2-99 18
11-7 2075428 1-23 10 2081229 1-85 1 2084812 4-29 1
2072664 1-69 13 1-25 10 2081230 1-85 2 4-33 29
2072764 3-7 11 1-31 5 2081231 1-85 3 4-231
2072802 1-56 45 1-33 7 2081232 1-85 4 2084829 4-37 1
1-60 45 2075551 5-13 9 2081233 1-85 5 4-215
1-63 17 2075558 5-23 32 2081234 1-85 6 2084981 1-37
2072918 2-27 11 5-29 29 2081235 1-85 7 2084982 1-37
2-29 3 5-33 3 2081236 1-85 8 2085024 11-15 3
2073114 1-83 3 2075615 1-77 23 2081237 1-85 9 11-19 3
2073115 1-83 2 2075628 11-30 33 2081238 1-85 10 2085048 12-19 1
2073116 1-83 6 2075629 12-11 29 2081239 1-85 11 12-21 1
2073117 1-83 7 2075656 1-77 26 2081240 1-85 12 2085050 12-19 1
2073118 1-83 4 2075911 4-53 1 2081241 1-85 13 12-21 1
2073119 1-83 8 2075912 4-53 3 2081242 1-85 14 2085052 12-19 1
2073121 1-83 9 2075913 4-53 1 2081243 1-85 15 12-21 1
©2014 HYSTER COMPANY See Service Manual 15-49
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2085055 12-19 1 2090613 4-5 9 2096220 9-17 8 2102735 9-59 1


12-21 1 4-9 9 2098011 4-37 1 2102904 4-51 1
2085129 5-55 6 4-43 4-199 2102906 4-51 6
5-57 6 2090642 3-33 8 2098012 4-37 1 2103360 1-17
5-61 6 2090661 4-9 5 4-215 2103364 1-27
5-63 6 2090744 4-30 2098082 4-69 4 2103365 1-27
2085193 1-25 1 4-179 2098083 4-69 4 2103366 1-27
2085194 1-25 1 2091041 11-15 3 2098084 4-69 4 2103367 1-27
2085421 3-33 15 11-19 3 2098085 4-69 4 2103674 7-3 1
2085875 1-83 12 2091232 3-33 17 2098330 1-59 13 2103675 7-3 2
2085877 1-83 5 2091281 4-30 1-63 13 2103849 4-59 1
2085908 3-11 6 4-169 2098385 4-69 6 2103850 4-63 1
3-35 5 2092218 2-17 8 4-249 2103853 4-59 1
2085943 4-71 1 2092534 7-17 9 2099224 4-55 1 2103854 4-63 1
4-241 2092548 2-111 10 2099225 4-57 1 2103855 4-59 1
2085948 4-5 15 2092549 2-111 10 2099228 4-55 1 2103856 4-63 1
4-89 2092550 2-109 7 2099229 4-57 1 2103857 4-59 1
2085950 4-5 15 2092551 2-109 7 2099230 4-55 1 2103858 4-63 1
4-135 2092552 2-111 11 2099231 4-57 1 2104430 9-11
2086107 1-35 2092553 2-111 11 2099233 4-55 1 2104432 9-11
2086108 1-35 2092589 3-27 9 2099234 4-57 1 2104701 4-39 1
2086133 3-67 6 2092644 7-3 2 2099393 9-21 6 4-207
2086298 1-39 2092645 7-3 1 9-23 20 2104702 4-39 1
2086299 1-39 2092848 3-69 6 9-25 9 4-223
2086300 1-39 2093523 5-31 19 9-27 21 2104982 9-5 1
2086301 1-39 5-33 33 2099394 9-21 7 2104983 9-5 1
2087189 4-21 6 5-61 9-23 19 2105338 3-69 8
4-177 2093577 3-36 8 9-25 8 3-70
2087190 4-25 3 4-45 1 9-27 20 2105372 4-59 1
4-165 2093595 3-30 4 2099395 9-21 8 2105373 4-63 1
2087191 4-49 9 4-44 1 9-25 7 2105376 4-59 1
4-195 2095076 9-21 16 9-27 19 2105377 4-63 1
2087753 2-71 9-23 25 2099396 9-25 6 2105378 4-59 1
2087757 2-75 32 9-35 2099397 9-27 18 2105379 4-63 1
2088515 4-34 2095077 9-25 17 2099398 9-23 18 2105380 4-59 1
2089239 3-29 16 9-27 26 2099951 1-47 1 2105381 4-63 1
2089366 5-37 7 9-35 2100710 4-11 3 2105803 3-35 13
2089368 3-29 14 2095086 9-35 1 2101708 2-99 1 2105867 9-21 16
2089673 1-15 4 2095087 9-35 1 2102122 1-17 9-23 25
1-23 10 2095146 9-5 15 2102126 1-27 9-35
1-31 5 2095229 9-17 1 2102127 1-27 2105868 9-25 17
1-33 7 2095262 5-13 1 2102128 1-27 9-27 26
2089675 1-35 2095382 3-35 12 2102129 1-27 9-35
2089676 1-35 2095420 9-57 2102226 3-69 6 2105877 9-35 1
2089894 2-23 19 2095421 9-57 2102507 1-60 39 2105878 9-35 1
2089895 2-23 19 2095430 9-57 2 1-63 35 2105959 4-243
2090053 4-95 2095431 9-57 2 2102508 1-59 32 2105970 2-37 1
2090084 4-69 6 2095645 5-8 5 1-63 28 2-65 1
4-247 2095646 5-8 6 2102640 1-81 1 2107181 4-21 9
2090086 3-69 6 2095648 5-13 9 2102721 9-59 4-25 8
2090110 4-51 1 2095649 5-13 15 2102722 9-59 4-29 19
2090111 4-51 6 2095895 4-69 16 2102734 9-59 1 4-49 2
15-50 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2107187 3-87 14 4-67 5 3-82 3 5-63 20


2107382 4-69 4 2110793 4-65 3 3-89 17 4007891 1-19 17
2107383 4-69 4 4-67 3 3-91 4 1-21 23
2107384 4-69 4 2110942 4-65 19 2308856 10-13 1 4008020 11-37 23
2107523 5-15 4 4-67 19 2308924 10-13 2 11-41 15
2107957 1-63 6 2110943 4-65 18 10-15 2 12-33 29
4-69 1 4-67 18 2309117 10-13 12-37 29
2107958 1-63 10 2111004 4-37 2 2314223 8-3 14 4008042 13-15 1
4-69 1 4-39 3 8-5 1 4008420 1-29 16
2107969 1-19 16 2111005 4-37 2 8-7 17 4009253 4-243 1
1-21 22 4-39 3 8-11 1 4009488 13-8 1
1-29 12 2111036 3-30 4 2314973 2-35 25 13-9 1
1-47 20 4-44 1 2-61 25 4010318 5-47 18
1-49 4 2111171 8-5 4000205 6-3 9 4011397 1-11 28
2108120 4-101 8-11 4000256 9-7 3 1-13 26
2108249 4-65 5 8-21 9-15 4011435 1-11 27
2108527 12-25 2111325 9-7 1 4000257 9-15 6 1-13 27
2108528 11-25 9-9 1 4000258 9-15 10 4011940 8-21 6
2108535 13-15 2111326 9-7 1 4001804 3-30 5 4013095 1-19 6
2108536 13-15 9-9 1 3-36 7 1-29 7
2109170 12-33 19 2111522 13-31 7 4-46 2 1-41 7
2109172 12-33 19 13-33 7 4-47 3 4013363 5-5 11
2109174 12-33 19 2111523 13-31 6 4002682 1-17 1 5-19 44
2109198 12-33 19 13-33 6 1-19 5 5-26 55
2109494 5-15 5 2111524 13-31 4 1-27 4013365 4-29 7
2109495 5-15 6 13-33 4 1-29 4 4013487 4-29 7
2109692 5-11 4 2111525 13-31 5 4003067 9-15 5 4013488 4-29 7
2109865 3-36 8 13-33 5 4004775 1-51 14 4013489 4-29 7
4-45 1 2111569 13-33 4 1-53 14 4013490 4-29 7
2109871 5-11 3 2111570 13-33 5 4004776 1-47 7 4014699 3-50 1
2109875 5-11 2 2111769 4-65 7 1-53 25 4015021 3-39 4
5-15 2 4-67 7 4005010 1-29 9 4015022 3-39 17
5-17 2 2111770 4-65 17 1-49 1 4015023 3-39 16
2109937 9-7 15 4-67 17 1-51 4015886 1-13 1
2109982 9-7 19 2111799 4-65 6 1-53 4015887 9-7 16
2110023 5-11 3 4-67 6 4005681 2-23 12 4016131 4-185 15
2110024 5-11 4 2111800 4-65 15 4005805 1-51 23 4-185 16
2110025 5-15 3 4-67 15 4005807 1-29 4-186 17
5-17 3 2111885 5-17 5 4005808 1-29 4-186 18
2110268 9-7 24 2111886 5-11 4 4006033 5-41 26 4016145 1-13
2110335 11-34 29 2302899 9-77 10 4006034 5-41 16 4016150 5-47 1
2110338 11-34 29 9-79 10 4006035 5-41 18 4016151 5-47 31
2110431 11-34 30 2303325 10-15 4007052 1-51 5 4016152 5-47 15
2110434 11-34 30 2304117 10-15 1 1-53 5 4016652 3-30 2
2110791 4-65 2 2304677 9-77 7 4007318 1-47 17 3-36 5
4-65 3 9-79 7 1-49 17 4-46 3
4-65 4 2306118 9-5 26 1-53 24 4-47 4
4-67 2 9-7 28 4007319 1-53 18 4016937 4-185 15
4-67 3 9-9 27 4007512 1-11 1 4-185 16
4-67 4 2307400 1-79 1 4007633 1-11 4-186 17
4-67 5 2308541 3-79 6 4007888 5-63 3 4-186 18
2110792 4-65 4 3-80 3 4007889 5-57 19 4017719 5-37 17
©2014 HYSTER COMPANY See Service Manual 15-51
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-43 17 4027456 1-64 39 4034933 1-87 3 4-185 16


4019239 6-5 17 4027457 1-64 39 4034934 1-87 4 4-185 17
4019950 2-21 26 4027880 5-37 17 4034935 1-87 5 4-186 18
2-93 1 5-43 17 4034936 1-87 6 4046492 1-43 12
4020056 5-6 8 5-67 7 4034937 1-87 7 4046933 4-43
5-43 4028349 7-13 23 4034938 1-87 8 4047664 4-122 54
5-47 4028642 7-7 1 4034939 1-87 9 4-156 55
4020311 5-47 38 7-9 8 4034940 1-87 10 4047669 4-122 51
4020466 5-47 17 4028685 9-9 20 4034941 1-87 11 4-155 24
4020467 5-47 16 4028686 9-9 24 4034942 1-87 12 4-156 54
4020588 5-37 7 4029506 3-53 14 4034943 1-87 13 4048279
5-43 7 3-55 23 4035130 1-7 2 4048280
4020911 11-19 26 3-59 31 4035412 1-56 42 4048281
12-21 8 3-63 33 1-64 40 4048282
4020912 11-19 31 4029538 3-53 16 4035750 1-77 29 4048283
12-21 5 3-55 20 4036586 1-43 4048284
4020913 11-37 10 3-59 32 4036587 1-43 4048285
11-41 12 3-63 15 4038182 9-21 9 4048286
4020914 11-19 31 4029920 3-53 18 9-23 21 4048290
4020923 11-19 31 3-55 21 9-25 10 4048291
11-41 11 3-59 34 9-27 22 4048292
4020968 11-19 21 3-63 14 4038264 2-17 6 4048941 3-55 6
12-21 4 4030278 1-21 3 4038266 2-17 6 3-63 8
4020969 11-37 11 4030279 1-21 4 4038672 7-9 1 4049234 3-17
12-33 21 4030497 3-70 6 4038673 7-9 8 4050315 3-17
12-37 21 4031146 3-53 36 4038674 7-9 11 4050817 13-23 3
4021292 2-107 10 3-55 39 4038675 7-9 13 13-25 3
4021331 5-67 13 3-60 49 4038676 7-9 16 4050832 11-20 33
4022831 12-27 1 3-64 48 4038677 7-9 21 12-21 6
4022958 7-3 3 4031469 9-49 3 4038678 7-9 25 4051143 1-7 1
4023450 7-7 4031769 3-99 18 4039366 8-21 2 4051144 1-7 1
4023451 7-9 4031944 1-13 32 4039373 8-21 1 4051434 3-56
4025106 5-38 34 4032291 3-53 35 4040480 3-49 4 3-64
5-43 32 3-55 22 4040523 3-99 11 4051751 10-19 15
4025209 5-43 1 3-60 48 4041194 10-19 16 4051923
4025273 1-13 11 3-63 13 11-41 7 4051924 3-93 3
4025477 5-31 19 4032292 3-53 17 12-33 9 3-99 22
5-31 21 3-55 38 12-37 9 4051938 3-99
5-53 2 3-59 33 4041367 4-187 45 4052151 4-109 30
5-55 2 3-64 47 4041515 1-29 4-115 30
5-57 2 4033412 10-5 11 4042625 2-45 24 4-121 30
5-59 2 11-5 11 3-11 43 4-143 40
5-61 2 12-5 10 3-17 24 4-155 40
5-63 2 4033415 10-5 13 4043082 1-41 6 4052268 10-19 11
4025975 13-15 1 11-5 13 4043334 5-6 8 4053018 2-39 7
4026661 9-9 15 12-5 12 5-43 2-75 18
4026774 3-80 18 4033954 13-13 2 5-47 4053208 5-57 3
5-41 4 13-15 4 4043337 5-37 4053949 8-3 37
5-47 41 4034634 13-27 5-41 8-5 32
4027331 11-27 1 4034635 13-27 4043883 3-47 8-7 43
4027341 1-41 4034931 1-87 1 3-49 8-11 38
4027451 1-63 37 4034932 1-87 2 4045488 4-185 15 4054932 3-55 4
15-52 See Service Manual ©2014 HYSTER COMPANY
for service procedures.
UNIT CODE F001
03/2014 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-63 7 4098456 9-63 14 4604593 9-17 9 11-41 21


4055634 13-23 11 4101675 2-27 6 4604594 4-51 1 4610678 11-41 21
13-25 11 2-29 8 4604595 4-51 6 4610701 11-37 5
4057500 11-41 8 4102512 4-9 23 4604648 1-19 4610704 11-37 5
12-33 21 4103236 5-47 41 4604649 1-19 11-41 5
12-37 21 4600549 9-11 10 4605218 4-5 15 4610707 11-41 5
4057710 5-37 17 4601093 4-65 1 4-141 4611248 3-9 12
5-43 17 4601094 4-67 1 4605336 4-65 10 3-25 9
4060737 4-156 56 4601096 4-67 1 4-67 10 3-33 9
4061318 13-23 10 4601097 4-65 1 4605337 4-65 14 3-33 9
13-25 10 4601098 4-67 1 4-67 14 3-70
4061319 13-23 9 4601099 4-65 1 4605854 4-30 4611249 3-5 1
13-25 9 4601100 4-67 1 4-185 3-70
4063703 13-27 7 4601101 4-65 1 4605946 9-9 18 4611363 13-13 6
4063717 13-27 9 4601102 4-67 1 4605974 9-9 14 13-15 22
13-27 22 4601103 4-65 1 4606169 2-17 6 4611607 13-19 2
4063718 13-27 23 4601104 4-67 1 4606424 2-17 6 13-20 2
4064560 10-19 17 4601105 4-65 1 4606846 5-37 17 4611608 13-19 1
4067492 3-55 4601106 4-67 1 5-43 17 13-20 1
4067494 3-63 4601107 4-65 1 4608270 12-3 4611791 7-9
4077726 4-5 12 4601108 4-67 1 12-5 4611860 9-9 23
4-9 12 4601120 4-65 16 12-7 4611878 13-23 7
4078018 9-32 9 4-67 16 12-9 13-25 7
4079563 9-32 1 4601265 4-65 1 4608272 12-3 13-27
4081415 3-82 1 4601500 4-5 12-5 4612084 9-9 23
4083370 1-73 1 4-9 12-7 4612320 1-79 9
4083372 1-73 1 4-159 12-9 4612357 13-23 2
4083373 1-73 1 4601836 1-29 4608274 12-3 4612358 13-23 1
4083374 1-73 1 4601837 1-29 12-5 4612516 13-18 2
4083375 1-73 1 4603280 4-37 1 12-7 4612911 1-47 11
4083383 1-73 1 4-219 12-9 1-49 20
4083384 1-73 1 4603281 4-39 1 4608277 12-3 4612945 3-69 8
4083385 1-73 1 4-211 12-5 3-70
4083646 1-73 3 4603282 4-39 1 12-7 4614110 5-17 4
4083647 1-73 2 4-227 12-9 4614678 5-37 17
4083648 1-73 4 4603283 4-37 1 4608749 12-37 19 5-43 17
4083649 1-73 5 4-203 4608751 12-37 19 5-67
4083888 1-74 4603376 1-19 4608753 12-37 19 4614704 13-33 4
4084991 13-27 10 4603382 1-41 4608756 12-37 19 4614705 13-33 5
4084992 13-27 3 4603383 1-41 4609037 13-15 4614706 13-33 7
4085979 9-32 5 4603384 1-41 4609038 12-27 4614707 13-33 6
9-59 9 4603385 1-41 4610114 11-27 4615811 1-21 8
4087333 9-37 4 4603433 3-36 8 4610118 11-3 4615812 1-21
9-43 1 4-45 1 11-5 4615813 1-21 1
4087334 9-37 5 4603439 4-65 6 11-7 4615964 3-93 3
9-49 1 4-67 6 4610121 11-3 3-99 22
4087335 9-37 6 4603492 1-51 25 11-5 4615969 1-21 9
9-49 1 1-53 27 11-7 4616988 4-5
4088044 9-43 12 4603493 1-51 15 4610411 13-23 6 4-9
4088045 9-43 9 1-53 29 4610634 13-15 4617056 13-33 4
9-49 7 4604167 4-5 15 4610672 11-37 21 4617057 13-33 5
4098378 9-61 10 4-107 4610675 11-37 21 4617344 13-18 1
©2014 HYSTER COMPANY See Service Manual 15-53
for service procedures.
UNIT CODE F001
NORTH AMERICA 03/2014

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4617767 3-73 11 4619597 13-25 1 9-27 26 4630349 9-32 11


4618438 1-21 6 4620354 4-113 9-37 4630350 9-32 12
4618898 2-47 21 4620356 4-147 4629076 9-37 1 4634485 3-97 3
2-69 21 4622833 13-25 6 4629130 9-59 3-99 3
4619094 3-55 37 4626785 9-37 1 4629131 9-59 4634955 4-9 22
3-64 46 4629066 9-21 16 4629140 9-59 1 4635227 4-9 14
4619095 3-55 32 9-23 25 4629141 9-59 1 4-119
3-63 42 9-37 4629574 3-82 4 4635234 4-9 14
4619574 3-64 42 4629067 9-25 17 4630267 9-32 3 4-153
4619596 13-25 2

15-54 See Service Manual ©2014 HYSTER COMPANY


for service procedures.

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