EPT20M Nuevo 2009

EP Quality Parts
E P T - 20-13M(610) Series
Electric Pallet Truck
Read and observe all warnings on this unit

Warning before operating it.
DO NOT operate this equipment unless all
Warning factory installed guards and shields are
properly secured in place.
D a t e : 2 0 0 9 .3
PARTS ORDERING INSTRUCTIONS
H O W T O O RD E R
When you order, supply the part number, quantity, model and serial number
of your machine. Supplying this information will assure prompt, efficien
dling of your order.
Since your dealer carries many parts in stock and maintains up-to-date pr
on all parts, he will be able to process your order immediately. If, for s
ason, the part is not in stock, he will order it from the factory. In eith
maintains a current file of service manuals, which give all available par
ring or technical information.
Always order parts from the dealer who sold you your EP. If it is necessar
WH E Rdealer
the E T O OtoR Dorder
E R parts from the factory, he is able to get prompt servi
you. Parts are shipped in accordance with shipping instructions given on
order.
Under NO CIRCUMSTANCES will parts be accepted at the fact-

ory for credit without prior approval. EP cannot accept responsibility
for
IN S parts
T R U C Treturned
IO N S F O Rwithout
R E T U Rauthorization.
NING PARTS
If you have some parts which must be returned, contact your dealer. If he
eves parts should be returned, he will arrange for authorization to retur
parts.
When changes are made to the machine, revised pages for this manual will b
issued. These pages must be inserted in your parts manual as soon as they
received. Failure to keep your parts manuals up to date will result in con
and may cause you to order wrong parts.
CHANGES
The ITEM#, describes the item on the figure you are looking at. The PART#
a numerical description of the item and the part ordering number. The NAME
a description of the part number in alphabetical form. The #FOR ASSY. is t
quantity used on the machine.
PART LIST
Catalog
ITEM# DESCRIPTION PAGE
Fig.1 Steering control system
Fig.2 Handle assembly
Fig.3/4 Switch box assembly
Fig.5 Stepped switch assembly
Fig.6 Driving system
Fig.7/8 Gear box assembly
Fig.9 Motor brake device
Fig.10 Hydraulic system
Fig.11 Valve assembly
Fig.12 Hydraulic power unit
Fig.13 Oil pump
Fig.14 Cylinder assembly
Fig.15 Frame (outer charger)
Fig.16 Frame (inner charger)
Fig.17 Electrical appliance assembly
Fig.18 Balance wheel assembly
Fig.19 Forked f rame(double wheel)
Fig.20 Forked f rame(single wheel)
Fig.21 Double wheel assembly
Fig.22 Single wheel assembly
Fig.23 Front oriented wheel assembly
Fig.24 Backrest
Fig.25 Compartment
Fig.26 Battery assembly
1
5 3
13
6
12
7
11
10
9 8
14
4
ITEM #FOR
# PART# NAME ASSY.
1 6100500002 Handle assembly 1
2 1200500001 Switch box assembly 1
3 2000442001 Screw 4
4 4300501004 Handle tube 1
5 6000502002 Pneumatic spring seat 1
6 2000525010 Joint 1
7 4000519003 Pneumatic spring complete 1
8 2000527002 Snap ring 1
9 2000520003 Joint 1
10 2000525006 Shaft 1
11 1000527001 Snap ring 1
12 4300501003 C overing plate 1
13 2000542001 Screw 6
14 4000500006 Pneumatic spring assembly 1
5
Fig.3 Switch box assembly
1
2
5
6
9
12
10
11
6
ITEM #FOR
# PART# NAME ASSY.
1 1200500001 Switch box assembly 1
2 1200508001 E mergency reverser button cover 1
3 2000519004 Spring 1
4 1200500002 Cover assembly 1
5 4300500004 Stepped switch assembly 1
6 3400540001 Emergency reverser button 1
7 1200517001 Handle 1
8 6000131001 Screw 4
9 1001437003 Washer 4
10 1200518001 Supporting plate 1
11 6000131006 Screw 2
12 4300531001 Screw 2
7
3
22
12
4
21 23
13
5 20 24
25
14
6 19
7 8
15
10 11 18
9
16
17
8
ITEM #FOR
# PART# NAME ASSY.
1 1200500002 Cover assembly 1
2 1200508002 Cover 1
3 1200508003 Button cover 1
4 1200540001 Rubber contact 1
5 1200519001 Spring 6
6 4300541001 Screw 12
7 2000507002 Inching switch 6
8 4300518001 Isolate block 2
9 2000441002 Screw 12
10 1000504001 Washer 12
11 2000539002 Nut 12
12 1200508004 Button cover 1
14 1200508007 Button cover 1
19 1200508008 Button cover 1
22 1200508005 Button cover 1
23 1200508006 Button cover 1
9
Fig.5 Stepped switch assembly
3 2
4
5 3
4
9 5
6
7
8 20
10 13
18 19 14
11
12 21
22
16
23
16
17
14 15
13
10
Fig.5 S tepped switch assembly
ITEM #FOR
# PART# NAME ASSY.
1 4300500004 Stepped switch assembly 1
2 2000538005 Screw 2
5 2001141005 Screw 2
6 4300518003 Fastening bracket 1
7 1000504001 Washer 2
8 2000539002 Nut 2
9 4300501005 Cam 1
10 4300513001 Cam s haft 1
11 1002343003 R ack 1
12 2000519004 Spring 1
13 4300900002 Screw 2
14 2001437005 Circlip 2
15 4300540001 Right control knob 1
16 4300512001 Shaft sleeve 2
18 2000541004 Screw 4
19 4300540002 Left control knob 1
20 4300518004 Baffle 1
21 2000521001 Gear 1
23 2000507007 Potentiometer 1
11
1
2
4 3
5
6
7
8
10 9
11
15
12
13
14
12
ITEM #FOR
# PART# NAME ASSY.
1 4000831001 Screw 4
2 6001210001 Position 1
3 2000831001 Screw 4
4 6001210002 Seating 1
5 6000128001 O-ring 1
6 6001134001 Rubber sleeve 1
7 2000131001 Screw 4
8 6001201002 Link disk 1
9 6000128002 O-ring 1
10 6001220001 Bearing 1
11 6001202003 Supporting plate 1
12 6001202001 Position plate 1
13 6000100001 Gear box assembly 1
14 6000332007 Drive wheel assembly 1
15 6000131007 Screw 8
13
Fig.7 Gear box assembly
1
4
3
5
6
7
8
9
12 4
13
5
14
12 10
11
14
ITEM #FOR
# PART# NAME ASSY.
1 2000931001 Screw 5
2 6000111002 Side cover 1
3 2900120001 Bearing 1
4 6000112001 Nut 1
5 2001435001 Semicircle key 2
6 6000121006 Gear 1
7 4000831001 Screw 6
8 6001211001 Cover 1
9 6000137003 Washer 1
10 6000121007 Gear 1
11 6000105002 Seal washer 1
12 6000120001 Bearing 2
13 6000137002 Bearing sleeve 1
14 6000121008 Gear 1
15
4 2
6
7 3
11 9 5
15 8
13 8
16 10
12
14
19
17
20 18
21
23 22
24
26
25
27
28
29
30
31
32
33
16
ITEM #FOR
# PART# NAME ASSY.
1 6000126003 Gear box body 1
2 2000442001 Screw 8
3 6001433001 Pin 1
4 6001420002 Bearing 1
5 6001402001 Stator 4
6 6001400001 Bobbin 1
7 6001400002 Rotor 1
8 6001427001 Snap ring 2
9 6001420003 Bearing 1
10 6001418001 Link piece 1
11 6001418007 Link piece 1
12 2000539001 Nut 8
13 6001419001 Spring 4
14 6001418002 Left carbon brush socket 2
15 6001418003 Right carbon brush socket 2
16 6001407001 Carbon brush 4
17 2001141005 Screw 4
18 6001434001 Insulating plate 4
19 6000131005 Screw 1
20 6001407002 Junction socket 1
21 6001411001 Top cover 1
22 6001425001 Screw 2
23 6001400013 Motor brake device 1
24 2001437006 Circlip 3
25 6000131006 Screw 3
26 6001409001 Protection plate 1
27 6000105003 Seal washer 1
28 6000121005 Gear 1
29 6000120003 Bearing 1
30 6000127002 Snap ring 1
31 6000110003 Link disk 1
32 6000131008 Screw 2
33 6000105001 Seal washer 1
17
5 4
6
7
8
9
10
18
ITEM #FOR
# PART# NAME ASSY.
1 6001400013 Motor brake device 1
2 6001400014 Brake socket assembly 1
3 6001019002 Spring 7
4 6001002003 Brake component 1
5 6001037001 Washer 3
6 6001012001 Sleeve 3
7 6001021001 Gear 1
8 6001433002 Flat key 1
9 6001427002 Snap ring 1
10 6001002004 Brake disk 1
19
1
2
3
2
4
20
5
2
2
19 6
18 7
8 9
17
16 8
10
15 11
14
12
13
20
ITEM #FOR
# PART# NAME ASSY.
1 6000614001 Soft oil pipe 1
2 1000628002 O-ring 4
3 6000600001 Cylinder assembly 1
4 6000631001 Screw 4
5 6000600002 Hydraulic power units 1
6 6000603001 Hard oil pipe 1
7 6000605001 Cork cushion 1
8 4000831001 Screw 6
9 6000611001 Oil tank cover 1
10 6000605002 Cork cushion 1
11 2 000602003 Magnet 1
12 2 000614003 Vent-plug assembly 1
13 6000626001 Oil tank 1
14 6000642001 Screw 4
15 4000231002 Screw 4
16 2000625004 Screw 1
17 2000619004 Spring 1
18 4000603008 Core of slide valve 1
19 6000603002 Oil eduction tube 1
20 6000600003 Valve assembly 1
21
2
3
4 24 25
6 5 26
27 28
29
30 31
32
7
23
8 22 21
20 19
9 18
10 2 17
9 16
1 15
11 14
13
12
22
ITEM #FOR
# PART# NAME ASSY.
1 6000600003 Valve assembly 1
2 6000630001 Screw 3
3 2000637001 Washer 3
4 6000603010 Valve body 1
5 6000637001 Washer 1
6 6000603004 Joint 1
7 2000619001 Spring 1
8 2000603003 Core of slide valve 1
9 2000628007 O-ring 2
10 2000603002 Side valve sleeve 1
11 2000628008 O-ring 1
12 2000603018 Electromagnetic coil 1
13 6000603005 Joint 1
14 2000628018 O-ring 1
15 2000634002 Filter net 1
16 1000603012 Valve hold 1
17 2000628009 O-ring 1
18 2000619003 Spring 1
19 2000613001 Spring socket 1
20 2000604001 Steel ball 1
21 2000603004 V alve sleeve 1
22 2000628010 O-ring 1
23 2000634001 Washer 1
24 2000628020 O-ring 1
25 2000628021 O-ring 1
26 1000603015 V alve sleeve 1
27 1000604001 Steel ball 1
28 1000603013 Spring socket 1
29 1000619001 Spring 1
30 1000603014 Pressure adjusting bolt 1
31 2000637002 Washer 1
32 2000603008 Nut 1
23
2
12
3
10
11 6
9 8
24
ITEM #FOR
# PART# NAME ASSY.
1 6001400005 Hydraulic motor 1
2 6000620001 Bearing 1
3 6000610001 Link block 1
4 6000605003 Cork cushion 1
5 6000603006 Joint sleeve 1
6 6000600004 Oil pump assembly 1
7 6000634001 Filter net 1
8 2800631003 Screw 2
9 2000631001 Screw 2
10 6000637001 Washer 1
11 6000603007 Joint 1
12 6000600002 Hydraulic power units 1
25
Fig.13 Oil pump
1
2
3
6 5
7
15
8
9
10
11
7
5
12
13
14
26
Fig.13 Oil pump
ITEM #FOR
# PART# NAME ASSY.
1 2000628001 O-ring 1
2 2000605001 Seal 1
3 6000611003 O il Out cover 1
4 2000628003 O-ring 2
5 2000628004 O-ring 2
6 6000605004 O-ring protection washer 2
7 6000603008 Oil discharge block 2
8 6000621004 Drive gear 1
9 6000621005 Driven gear 1
10 2000633001 Pin 4
11 6000629001 Pump body 1
12 2000628005 O-ring 1
13 6000611002 Oil feed cover 1
14 6000614002 Oil suction pipe 1
15 6000600004 Oil pump assembly 1
27
Fig.14 C ylinder assembly
1
2
3
28
Fig.14 C ylinder assembly
ITEM #FOR
# PART# NAME ASSY.
1 6000600001 Cylinder assembly 1
2 1000131001 Screw 1
3 2000537001 Washer 1
4 6000613001 Piston rod 1
5 5200605002 Dust ring 1
6 1000603008 Seal 1
7 6000414003 Cylinder body 1
8 6001427001 Snap ring 1
29
3
1 2
4
5
31
8 9 10
39 7
6
40
36
37 11
35 38
33 34
10 12
9 13
14
15
6 32 18 16
29
17
30 28
31
27 19
26 24 20
25
21
22
23
30
ITEM #FOR
# PART# NAME ASSY.
1 6000918001 Supporting seat 1
2 4000831001 Screw 4
3 2000931006 Screw 8
4 2000537001 Washer 8
5 6000435002 Ward block 4
6 1000435003 Position block 2
8 2001141005 Screw 2
9 2000537003 Washer 4
10 1000441007 Screw 4
11 4001118002 Inching switch seat 1
12 2001107001 Connector socket 1
13 6001141001 Screw 2
14 6100724001 Frame(high) 1
6100724002 Frame(low) (1)
15 6001213001 Shaft 2
16 6000736001 Spring pin 2
17 6001218001 Left balance wheel seat 1
18 6001225001 Screw 2
19 4000912001 Compound bearing 4
20 6001200001 Balance wheel assemble 2
21 6001218002 Right balance wheel seat 1
22 6001237001 Washer 2
23 6001225002 Screw 2
24 6001237002 Washer 2
25 6001219001 Spring 2
26 6001212001 Spring sleeve 2
27 6001237003 Washer 2
28 1000239002 Nut 2
29 6000813002 Bracket pin 2
31 6001442001 Screw 8
32 1000407002 Inching Switch 1
33 1001130001 Screw 1
34 2001437001 Circlip 1
35 1001437003 Washer 1
36 2000507006 Horn 1
37 1000512001 Install socket 1
38 4000227001 Snap ring 2
39 6000534001 Rubber washer 2
40 6000400001 Electrical appliance assembly 1
31
2 3
1
4
5
25 6
4
36
37
33
32 34
35
30 31 7
29
28 8
9
26 27 12 10
23
11
25 24 22
21 13
20 18 14
19
15
16
17
32
ITEM #FOR
# PART# NAME ASSY.
1 6000918001 Supporting seat 1
2 4000831001 Screw 4
3 2000931006 Screw 6
4 2000537001 Washer 8
5 6000435002 Ward block 3
6 2000541003 Screw 2
7 6001100006 Charger(220V/50Hz) 1
6001100008 Charger(110V/60Hz) (1)
8 6100724003 Frame(high) 1
6100724004 Frame(low) (1)
9 6001213001 Shaft 2
10 6000736001 Spring pin 2
11 6001218001 Left balance wheel seat 1
12 6001225001 Screw 2
14 6001200001 Balance wheel assemble 2
15 6001218002 Right balance wheel seat 1
16 6001237001 Washer 2
17 6001225002 Screw 2
18 6001237002 Washer 2
19 6001219001 Spring 2
20 6001212001 Spring sleeve 2
21 6001237003 Washer 2
22 1000239002 Nut 2
23 6000813002 Bracket pin 2
25 6001442001 Screw 8
27 1000407002 Inching Switch 1
28 2000537003 Washer 2
29 1000441007 Screw 2
30 1001130001 Screw 1
31 2001437001 Circlip 1
32 1001437003 Washer 1
33 2000507006 Horn 1
34 1000512001 Install socket 1
35 4000227001 Snap ring 2
36 6000534001 Rubber washer 2
33
4
3
2
6
5
7
15 17
8
9
16
19
18 8
17 14 9
8 13
9
12
10
11
15
16 8
9
10
34
ITEM #FOR
# PART# NAME ASSY.
2 4000407006 Fuse 1
3 2001141005 Screw 1
4 4000407001 Fuse seat 1
5 1000406003 Diode 1
6 6000418001 Install plate 1
7 2000406002 Controller 1
8 1001437003 Washer 9
9 2001437001 Circlip 9
10 1000441006 Screw 5
11 1000435004 Fuse seat 1
12 6000407002 Fuse 1
13 6000418003 Sheet copper 1
14 6000418002 Sheet copper 1
15 2000441002 Screw 8
16 1000441005 Screw 4
17 6000418004 Install plate 2
18 1000307001 Contact 1
19 1000407005 Contact 1
35
2
1
3
12 6 7 10 9
11 8 7
36
ITEM #FOR
# PART# NAME ASSY.
1 6001200001 Balance wheel assembly 1
2 1000304003 Steel ball 1
3 6000727001 Snap ring 1
4 6000320001 Bearing 2
5 6001212002 Nylon sleeve 1
6 6000318003 Wheel bracket 1
7 6001225004 Screw 1
8 6001237005 Washer 2
9 6001420001 Bearing 2
10 6000332002 Wheel 1
11 6001212005 Sleeve 1
12 1000239002 Nut 1
37
Fig.19 Forked f rame (double wheel)
6
7
8
1 3 9
2 4
5
25 10
11
24
13
20
24
14
12
21
23
22 15
18 17
16
14 19
38
Fig.19 F orked f rame (double wheel)
ITEM #FOR
# PART# NAME ASSY.
1 6000313001 Screw 2
2 6000200001 Link 2
3 2000541003 Screw 2
4 6000809001 Lock piece 2
5 6100724009 Forked frame(520 1 100) 1
6100724010 Forked frame(540 1 150) (1)
6100724011 Forked frame(600 1 200) (1)
6100724012 Forked frame(685 1 200) (1)
6 6001430001 Screw 2
7 6000312001 Sleeve 2
8 6000332005 Wheel 2
9 2000739002 Nut 2
10 1000225002 Screw 2
11 6000300001 Double wheel assembly 2
12 6000318002 Wheel fork 2
13 6000213001 Shaft 2
14 1000225002 Screw 4
16 6000213002 Shaft 2
18 6000201001 Link(1100) 2
6000201010 Link(1150) (2)
6000201011 Link(1200) (2)
6000201003 Link(910) (2)
6000201008 Link(950) (2)
6000201009 Link(1524) (2)
6000201013 Link(1000) (2)
19 6000213003 Shaft 2
20 6001442001 Screw 3
22 6000812002 Sleeve 2
39
Fig.19 Forked f rame (double wheel)
6
7
8
1 3 9
2 4
5
25 10
11
24
13
20
24
14
12
21
23
22 15
18 17
16
14 19
40
Fig.19 F orked f rame (double wheel)
ITEM #FOR
# PART# NAME ASSY.
23 6000202001 Bracket(520) 1
6000202002 Bracket(685) (1)
6000202003 Bracket(480) (1)
6000202004 Bracket(695) (1)
6000202005 Bracket(540) (1)
6000202006 Bracket(600) (1)
25 6100213001 Shaft 1
41
Fig.20 Forked f rame (single wheel)
6
7
8
1 3 9
2 4
5
25 10
11
24 12
14
20
24
12
13
21
23
22 15
18 17
16
12 19
42
Fig.20 F orked f rame (single wheel)
ITEM #FOR
# PART# NAME ASSY.
1 6000313001 Screw 2
2 6000200001 Link 2
3 2000541003 Screw 2
4 6000809001 Lock piece 2
5 6100724005 Forked frame(685 1 200) 1
6100724006 Forked frame(600 1200) (1)
6100724007 Forked frame(540 1150) (1)
6100724008 Forked frame(685 1150) (1)
6 6001430001 Screw 2
7 6000312001 Sleeve 2
8 6000332005 Wheel 2
9 2000739002 Nut 2
10 1000225002 Screw 2
11 6000300002 Single wheel assembly 2
12 1000225002 Screw 6
13 6000318001 Wheel fork 2
14 6000213001 Shaft 2
16 6000213002 Shaft 2
18 6000201002 Link(1200) 2
6000201012 Link(1150) (2)
6000201014 Link(1100) (2)
6000201004 Link(915) (2)
6000201005 Link(1000) (2)
6000201007 Link(900) (2)
6000201015 Link(1500) (2)
6000201016 Link(1070) (2)
19 6000213003 Shaft 2
20 6001442001 Screw 3
22 6000812002 Sleeve 2
43
Fig.20 Forked f rame (single wheel)
6
7
8
1 3 9
2 4
5
25 10
11
24 12
14
20
24
12
13
21
23
22 15
18 17
16
12 19
44
Fig.20 F orked f rame (single wheel)
ITEM #FOR
# PART# NAME ASSY.
23 6000202001 Bracket(520) 1
6000202002 Bracket(685) (1)
6000202003 Bracket(480) (1)
6000202004 Bracket(695) (1)
6000202005 Bracket(540) (1)
6000202006 Bracket(600) (1)
25 6100213001 Shaft 1
45
2
3
4
7 6 5
9
8
46
ITEM #FOR
# PART# NAME ASSY.
1 6000300001 Double wheel assembly 2
2 2000305001 Seal 4
3 2000312001 Ring 4
4 1000320002 Bearing 4
5 6000312002 Tube 2
6 6000332003 Loading wheel 2
7 1000339002 Nut 2
8 1000302001 Plate 2
9 6000325001 Screw 2
47
2
1
48
ITEM #FOR
# PART# NAME ASSY.
1 6000300002 Single wheel assembly 2
2 2001205001 Seal 2
3 2001212001 Ring 2
4 6000313002 Shaft 1
5 1000320001 Bearing 2
6 6000332004 Loading wheel 1
49
6
4 5
7
50
ITEM #FOR
# PART# NAME ASSY.
1 6000300006 Front oriented wheel assembly 2
2 6000642001 Screw 2
3 6000335001 Plate 1
4 6000318004 Bracket 1
5 6000313003 Shaft 3
6 1000304005 Pin 3
7 6000337001 Washer 3
8 6000332006 Wheel 3
51
Fig.24 B ackrest
52
Fig.24 Backrest
ITEM #FOR
# PART# NAME ASSY.
1 6001318001 Backrest 1
2 6001304001 Screw 3
53
Fig.25 Compartment
2
1 4
10
11
9 5
3
8
7
54
Fig.25 Compartment
ITEM #FOR
# PART# NAME ASSY.
1 6000904002 S cr e w 2
2 6001141001 S cr e w 4
3 2000507008 K ey 1
4 2001116002 B at t e r i n d i c a t o r 1
5 2000407001 E me r g e n c y s t o p b u t t o n 1
6 6100908001 R ig h t p a n e l 1
7 6100908002 L ef t p a n e l 1
8 2000541003 S cr e w 2
9 6100908003 M id d l e p a n e i 1
10 6000908005 O rn a m e n g c o v e r 1
( Eu r o p e s t a n d a r d )
11 6000915002 Electrical outlet 1
( Eu r o p e s t a n d a r d )
55
56
ITEM #FOR
# PART# NAME ASSY.
1 2001100016 Battery charger(220V / 30A) 1
2001100017 Battery charger(200V / 30A) 1
2001100012 Battery charger(110V / 30A) (1)
2 6001100009 Battery pack(70AH) 2
57
N o te : C o n t e n t s of t h i s b r o c h u r e c o u l d b e
c h a n g e d w it h o u t w r i t t e n n o t i c e !
610-00

EPT20M Nuevo 2009

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EPT20M Nuevo 2009

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EP Quality Parts

Read and observe all warnings on this unit

Under NO CIRCUMSTANCES will parts be accepted at the fact-

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