Professional Documents
Culture Documents
CQD15/18/20H-SC1
CQD15/18/20H-SC2
STAND-ON ELECTRIC REACH TRUCK
PARTS CATALOG
II
Item Description Serial No. Page
6-7
A B C D E F 6-9
Fig.6-7 Fuse box
Part Lifting system 7-A
7-1
SIMPLEX 7-1
Fig.7-1 Lifting part
7-2
SIMPLEX 7-4
Fig.7-2 Chain assy
1
SIMPLEX 7-5
<Optional Parts List 1>
7-3
SIMPLEX 7-6
Fig.7-3 Outside mast
2
SIMPLEX 7-7
<Optional Parts List 2>
7-4
SIMPLEX 7-8
Fig.7-4 Lateral move frame assy
7-5 /
SIMPLEX 7-11
Fig.7-5 Lifting cylinder, L.H./R.H.
3
SIMPLEX 7-13
<Optional Parts List 3>
7-6
SIMPLEX 7-14
Fig.7-6 Tilting cylinder
7-7
SIMPLEX 7-15
Fig.7-7 Lifting hydraulic piping
4
SIMPLEX 7-17
<Optional Parts List 4>
7-8 /
SIMPLEX 7-18
Fig.7-8 Tilting/Lateral move hydraulic piping
5
SIMPLEX 7-21
<Optional Parts List 5>
III
Part Driving system
1-A
1-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.1-1 Driving system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
2 14RH-110000
Wheel
1 –2012.04
2 20RH-110000 1 2012.04–
Wheel
14
3 G000093-000014-00 6
Washer 14
M14×1.5
4 G006171-000014-05 6
Nut M14×1.5
5 SR200-100100-000 1
Bull gear assy
8
6 G000093-000008-00 35
Washer 8
M8×18
7 G000070-008018-00 8
Screw M8×18
8 SR200-100002-000 2
Spacer pin of steering
M8×30
9 G000070-008030-00 16
Screw M8×30
M8×30
10 G000070-008030-00 8
Screw M8×30
11 SR200-120000-G00 1
AC traction motor
1-1
1-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.1-1 Driving system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
15 JR140-100001-000 1
Pinion
3.2×40
16 G000091-3P2040-00 1
Pin 3.2×40
17 14RH-150000 1
Swing bearing
18 SR200-100003-000 2
Spacing bolt
16
19 G000093-000016-00 2
Washer 16
M8×16
20 G005783-008016-00 3
Bolt M8×16
21 SR200-100007-000 1
Cover
22 SR200-130002-W00 3
Bolt
1-2
1-2 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.1-2 Gear-box D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 DBS20-005 1
Shell
2 DBS25-006 1
Dust ring
3 DBS25-400 1
Oil seal
4 DBS25-001
Adjusting shim
32011
5 GB/T297-94-32011 2
Bearing 32011
6 DBS25-700 1
Sealing ring
7 DBS20-101 1
Output flange
8 DBS20-102 6
Stud bolt
9 DBS20-202 1
Passive spiral bevel gear
10 DBS25-003 1
Washer
M16×50
11 GB5782-86-M16×50 1
Bolt M16×50
12 DBS20-201 1
Driving spiral bevel gear
13 DBS25-002
Adjusting shim
33206
14 GB/T297-94-33206 1
Bearing 33206
15 DBS25-009
Adjusting shim
1-3
1-2 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.1-2 Gear-box D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
17 DBS20-007 1
Driven gear
18 DBS25-010 1
Nut
16007
19 GB/T276-94-16007 2
Bearing 16007
20 DBS20-501 1
Pinion wheel
21 DBS20-502 1
Plug
22 DBS25-011 2
Cylindrical pin
23 DBS20-301 1
Cover
24 DBS10-300 1
Component of air cap
25 TC 35×47×7 1
Oil seal
10
26 GB93-87-10 12
Washer 10
M10×70
27 GB70-85-M10×70 3
Screw M10×70
M10×60
28 GB70-85-M10×60 9
Screw M10×60
M8×16
29 GB70-85-M8×16 2
Screw M8×16
30 DBS20-008 1
Cover
1-4
1-2 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.1-2 Gear-box D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
33 DBS10-014 2
Sealing ring
M14×1.5
34 JB/ZQ4444-86-M14×1.5 2
Plug M14×1.5
1-5
1-3 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.1-3 Electromagnetic brake D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 SR200-130200-W00 1
Brake principal
2 SR200-130003-W00 3
Sleeve
3 SR200-130001-W00 1
Spline housing
4 SR200-130100-W00 1
Friction lining
5 SR200-130004-W00 1
Brake chassis
25
6 G0894P1-000025-00 1
Check ring 25
8×25
7 G001096-080025-00 1
Flat key 8×25
1-6
Part Steering system
2-A
2-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.2-1 Steering system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 2QD-210001 1
Nut
16
2 G000093-000016-00 1
Washer 16
3 XF250-211000-000 1
Steering wheel
4 SR200-211100-000 1
Redirector bracket
M10×20
5 G005783-010020-00 4
Bolt M10×20
10
6 G000093-000010-00 4
Washer 10
61904
7 GT00276-0061904-00 1
Bearing 61904
20
8 G0894P1-000020-00 2
Ring 20
37
9 G0893P1-000037-00 1
Ring 37
10 JR140-211001-000 1
Steering shaft
11 JR140-210002-G00 1
Redirector
12 JR140-210001-G00 1
Motor
M12×35
13 G000070-012035-00 2
Screw M12×35
12
14 G000093-000012-00 2
Washer 12
12
15 G0097P1-000012-00 2
Washer 12
2-1
Part Body system
3-A
3-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-1 Truck frame D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 SR150-410000-000 1 A D
Truck frame
1 SR180-410000-000 1 B E
Truck frame
1 SR200-410000-000 1 C F
Truck frame
3-1
3-2 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-2 Door components D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
A SR200-407000-000 1 Inc.1-4
Door components
1 SR200-407100-000 1
Door plate components
2 SR200-407200-000 1
Door lock components
M6×20
3 G005783-006020-00 2
Bolt M6×20
6
4 G000093-000006-00 2
Washer 6
3-2
3-3 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-3 Overhead guard D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 SR200-310000-000 1
Overhead guard
6
2 G0097P1-000006-00 7
Washer 6
6
3 G000093-000006-00 7
Washer 6
M6×16
4 G005783-006016-00 7
Bolt M6×16
M6
5 G006170-000006-00 4
Nut M6
6 SR200-301000-000 1
Front lamp bracket
7 BT425-610006-000 3
Hoop
8 30DH-802000A 6
Bolt assy
3-3
3-4 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-4 Body accessories D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 SR200-404000-000 1
Instrument platform cover plate
2 SR200-400006-000 1
Handrail
8
3 G000093-000008-00 28
Washer 8
M8×25
4 G000070-008025-00 14
Screw M8×25
5 SR200-405000-000 1
Steering wheel plate
6
6 G0097P1-000006-00 5
Washer 6
6
7 G000093-000006-00 13
Washer 6
M6×30
8 G000070-006030-00 2
Screw M6×30
9 SR200-408000-000 1
Foot pedal
10 SR200-401000-000 1
Stiffening plate,Up
11 SR200-402000-000 1
Stiffening plate,Mid
12 SR200-400004-000 1
Cover plate
M12×35
13 G000070-012035-00 8
Screw M12×35
12
14 G000093-000012-00 8
Washer 12
12
15 G0097P1-000012-00 8
Washer 12
3-4
3-4 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-4 Body accessories D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
16 JH150-400005-000 1
Collision chock
8
17 G0097P1-000008-00 10
Washer 8
M8×30
18 G000070-008030-00 4
Screw M8×30
19 SR200-403000-000 1
Cylinder bracket
20 SR200-409000-000 1
Door lock assy
M8×22
21 G005783-008022-00 2
Bolt M8×22
22 SR200-400002-000 1
Cover plate,R.H.
M10×25
23 G000070-010025-00 6
Screw M10×25
10
24 G000093-000010-00 6
Washer 10
25 SR200-400003-000 1
Cover plate,L.H.
26 SR200-400001-000 2
Rubber plate
M8×35
27 G000070-008035-00 8
Screw M8×35
28 14RH-400001 2
Block
29 14RH-400003 2
Adjusting shim
30 14RH-400002 2
Rubber block
3-5
3-4 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-4 Body accessories D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
34 JP300-400011-000 6
Washer
35 SR200-406000-000 1
Electronic control plate
36 30DH-400014A 5
Knob
37 SR150-400008-000 2 A D
Up plate
37 SR180-400008-000 2 B E
Up plate
37 SR200-400008-000 2 C F
Up plate
38 SR150-400007-000 2 A D
Down plate
38 SR180-400007-000 2 B E
Down plate
38 SR200-400007-000 2 C F
Down plate
M6×16
39 G000070-006016-00 11
Screw M6×16
40 SR200-400005-000 1
Handrail
41 SR200-400011-000 1
Pivot
3-6
3-4 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-4 Body accessories D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
43 SR200-400009-000 1
Roller
44 SR200-400010-000 1
Roller bracket
M6×15
45 G005783-006015-00 2
Bolt M6×15
M30×85
46 G005783-030085-00 2
Bolt M30×85
M30
47 G006172-000030-00 2
Nut M30
48 SR200-407000-000 1
Door assy
3-7
3-5 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-5 Suspension devices D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 801000-000 1
Suspension,Up
2 800016-000 1
Cover plate
3 802000-000 1
Suspension,Down
3
4 800013-000 1
Copper bush 3
3
5 800012-000 1
Master pin
6 800015-000 1
Cover plate
5
7 800017-000 4
Copper bush 3
1
8 800001-000 4
Master pin 1
M6
9 GB1153-89-M6 8
Oil cup M6
6
10 G000093-000006-00 18
Washer 6
M6×16
11 G000070-006016-00 18
Screw M6×16
1
12 800004-000 1
Copper bush 1
2
13 800011-000 1
Master pin 2
1
14 803000-000 1
Spindle 1
15 800005-000 2
Locking block
3-8
3-5 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-5 Suspension devices D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
17 800002-000 2
Bolt
16
18 G000093-000006-00 1
Washer 16
19 800008-000 2
Spacer
20 SR200-100004-000 1
Spring
1
21 800003-000 2
Spacer bush 1
2
22 804000-000 1
Spindle 2
2
23 800006-000 2
Copper bush 2
24 SR200-100005-000 1
Spring
25 800007-000 2
Bolt
26 805000-000 1
Backing plate
27 SR200-100006-000 1
Spring
28 800009-000 2
Nut
3-9
3-6 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-6 Auxiliary wheel D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
3 SR200-022001-000 3
Head cover
M24×1.5
4 G000812-000024-01 4
Nut M24×1.5
24
5 G000858-000024-00 3
Washer 24
30205
6 GT00297-0030205-02 1
Bearing 30205
33208
7 GT00297-0033208-00 1
Bearing 33208
8 SR200-022100-000 1
Wheel bracket
9 SR200-022004-000 1
Pin
16
10 G000859-000016-00 1
Washer 16
M16
11 G006178-000016-00 1
Nut M16
4×35
12 G000091-004035-00 1
Pin 4×35
13 SR200-022003-000 1
Wheel axle
6206-LS
14 GT00276-0006206-02 2
Bearing 6206-LS
15 SR200-022200-000 2
Auxiliary wheel
3-10
3-6 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-6 Auxiliary wheel D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
16 SR200-022002-000 2
Axle sleeve
6205-LS
17 GT00276-0006205-02 2
Bearing 6205-LS
3-11
3-7 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.3-7 Front wheel D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
2 SR200-021001-000 1
Front wheel axle
8
3 G000093-000008-00 6
Washer 8
M8×25
4 G000070-008025-00 6
Screw M8×25
32009
5 GT00297-0032009-02 1
Bearing 32009
6 SR200-021100-000 1
Front wheel
32008
7 GT00297-0032008-00 1
Bearing 32008
39
8 G000858-000039-00 1
Washer 39
M39×1.5
9 G000812-000039-01 1
Nut M39×1.5
10 N163-220015-000 1
Head cover
6
11 G000093-000006-00 3
Washer 6
M6×12
12 G005783-006012-00 3
Bolt M6×12
3-12
Part Control system
4-A
4-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.4-1 Control system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 SR200-510500-000 1
Brake pedal
2 SR200-510003-000 2
Pedal bracket
10
3 G000093-000010-00 5
Washer 10
M10×25
4 G000070-010025-00 4
Screw M10×25
M8×25
5 G005782-008025-00 2
Bolt M8×25
6 SR200-510400-000 1
Pedal Pivot
B8×32
7 G000882-008032-01 3
Pivot B8×32
3.2×20
8 G000091-3P2020-00 3
Cotter pin 3.2×20
8
9 G000096-000008-00 3
Washer 8
2
10 SR200-510002-000 1
Connector 2
11 SR200-510300-000 1
Rod assy
12 SR200-500002-000 1
Stud shaft
14
13 G0894P1-000014-00 1
Snap ring 14
14 SR200-520000-000 1
Shift-Out device
M8×25
15 G005783-008025-00 3
Bolt M8×25
4-1
4-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.4-1 Control system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
16 3-52-40-02 2
Spring
17 SR200-500001-000 1
Trestle
M6
18 G006170-000006-00 1
Nut M6
M6×30
19 G005783-006030-00 1
Bolt M6×30
M6×25
20 G005783-006025-03 2
Bolt M6×25
6
21 G000093-000006-00 2
Washer 6
6
22 G000096-000006-00 2
Washer 6
M8
23 G006170-000008-00 1
Nut M8
1
24 SR200-510001-000 1
Connector 1
25 SR200-510200-000 1
Pivot assy
4
26 G000093-000004-00 1
Washer 4
M4×16
27 G000067-004016-00 1
Screw M4×16
45°M6
28 G001153-006000-00 2
Oil cup45°M6
29 SR200-510100-000 1
Trestle
4-2
Part Hydraulic system
5-A
5-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-1 Hydraulic system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
2 SR200-600001-000 1
Hose
35
3 Q672-35-G00 3
Clamp 35
5 SR200-600002-000 1
Hose
7 SR200-600003-000 1
Hose
8 SR200-600004-000 1
Hose
9 SR200-600005-000 1
Hose
10 SR200-600006-000 1
Hose
11 SR200-600007-000 1
Hose
24
12 Q672-24-G00 2
Retaining ring 24
90°
13 JR140-600100-000 1
90°Pipe connector
90°
14 20RH-600300-000 3
90°Pipe connector
90°
15 XF250-630500-000 1
90°Pipe connector
5-1
5-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-1 Hydraulic system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
19 SR150-600008-000 1 A D
Hose
19 SR200-600008-000 1 B C E F
Hose
20 SR150-600009-000 Need A D
Hose
20 SR200-600009-000 Need B C E F
Hose
21 SR150-600010-000 1 A D
Hose
21 SR200-600010-000 1 B C E F
Hose
22 SR200-600300-000 2
Clip
23 SR200-600200-000 1
Clip
24 SR200-600017-000 2
Hose
M6×20
25 G005783-006020-00 1
Bot M6×20
6
26 G0000093-000006-00 3
Washer 6
5-2
5-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-1 Hydraulic system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
27 SR200-600011-000 1
Clipe
28 SR200-600016-000 2
Connector
O 16×2.4
29 G001235-001602P4-00 2
O-Ring 16×2.4
A D
30 SR150-640000-000 1
Reaching cylinder 5-5 See Fig.5-5
B E
30 SR180-640000-000 1
Reaching cylinder 5-5 See Fig.5-5
C F
30 SR200-640000-000 1
Reaching cylinder 5-5 See Fig.5-5
31 14RH-300014 1
Support
32 14RH-360000 2
Pin shaft
M6×16
33 G005783-006016-00 2
Bot M6×16
34 SR200-600015-000 1
Clipe
8
35 G000093-000008-00 1
Washer 8
M8×16
36 G005783-008016-00 1
Bot M8×16
37 3-60-00-30A 1
Bot
38 3-10-20-07 2
Washer
39 3-60-00-27A 1
Connector
5-3
5-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-1 Hydraulic system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
5-4
5-2 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-2 Hydraulic accessories D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
3 N163-340002-000 1
Magnet
4 SR200-610100-000 1
Circular level gauge
O 45×3.1
5 G001235-004503P1-00 1
O-Ring 45×3.1
M8×20
9 G005783-008020-00 10
Bolt M8×20
8
10 J000982-000008-00 10
Washer 8
11 SR200-612000-000 1
Cover
12 SR200-610001-000 1
Packing
13 JH150-614000-G00 1
Filter
14 SR200-611000-000 1
Suction filter
15 SR200-613000-000 1
Cover
5-5
5-3 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-3 Pump device D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
2 JS207-632000-700 1
Pump
24
3 G000982-000024-00 1
Washer 24
4 14RH-600006 1
Connector
22
5 J000982-000022-00 1
Washer 22
6 25PH-600006 1
Connector
10
7 G0097P1-000010-00 2
Washer 10
10
8 G000093-000010-00 2
Washer 10
M10×30
9 G000070-010030-00 2
Screw M10×30
12
10 G000096-000012-00 4
Washer 12
11 JD120-600100-000 4
Rubber pad
12 SR200-620100-000 1
Bracket
12
13 G0097P1-000012-00 4
Washer 12
12
14 G000093-000012-00 4
Washer 12
5-6
5-3 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-3 Pump device D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
16 30DH-802000A 4
Bolt
5-7
5-4 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-4 Control valve D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 SR200-630003-000 1
Plate
6 SR200-630200-000 3 3, 4(Q’ty)
Bracket
M6×12
7 G000070-006012-00 6 6, 8(Q’ty)
Bolt M6×12
6
8 G000093-000006-00 9 9, 12(Q’ty)
Washer 6
9 25DE-71-3 3 3, 4(Q’ty)
Pin shaft
5
10 G0097P1-000005-00 3 3, 4(Q’ty)
Washer 5
2×16
11 G000091-002016-00 3 3, 4(Q’ty)
Pin 2×16
12 SR200-630010-000 3 3, 4(Q’ty)
Joint
M6×20
13 G005783-006020-00 3 3, 4(Q’ty)
Bolt M6×20
M6
14 G006170-000006-00 3 3, 4(Q’ty)
Nut M6
5-8
5-4 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-4 Control valve D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
15 FXK108-G00 3 3, 4(Q’ty)
Rubber
M8
16 G006170-000008-00 3 3, 4(Q’ty)
Nut M8
17 SR200-630004-000 1
Lever
18 SR200-630008-G00 1
Forward handle
19 JH150-630003-G00 1
Lateral handle
20 JH150-630002-G00 1
Tilt handle
21 JH150-630001-G00 1
Lifting handle
22 SR200-630005-000 1
Lever
23 SR200-630006-000 1
Lever
24 SR200-630007-000 1
Lever
25 TM1308-G00 3 3, 4(Q’ty)
Micro switch
12
26 G0861P1-000012-00 3 3, 4(Q’ty)
Washer 12
O 22×2.4
27 G001235-002202P4-00 5 5, 7(Q’ty)
O-Ring 22×2.4
28 SR200-630002-000 2 2, 3(Q’ty)
Connector
29 SR200-630001-000 2 2, 3(Q’ty)
Connector
5-9
5-4 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-4 Control valve D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
30 14RH-600046 1
Connector
O 24×2.4
31 G001235-002402P4-00 1
O-Ring 24×2.4
90°
32 SR200-630100-000 1
Connector
O 14×2.4
33 G001235-001402P4-00 1
O-Ring 14×2.4
34 JP451-640002-001 1
Connector
M10×25
35 G000070-010025-00 4
Nut M10×25
5-10
5-5 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-5 Reach cylinder D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
A1 SR150-640000-000 1 A D
Reach cylinder
A2 SR180-640000-000 1 B E
Reach cylinder
A3 SR200-640000-000 1 C F
Reach cylinder
35
1 GB893P1-000035-00 4
Snap ring 35
GE20ES
2 GB304.5-81-GE20ES 2
Bearing GE20ES
3 SR150-640000-20-00 1 A D
Piston rod
3 SR180-640000-20-00 1 B E
Piston rod
3 SR200-640000-20-00 1 C F
Piston rod
LBH d32
4 CL0363C0 1
LBH Dustproof ring
U d32
5 RUJ000320-Z20 1
U sea1 ring d32
d32
6 RSK200320-T46N 1
Step seal d32
7 SR200-640000-01 1
Guide s1eeve
O 50×3.1
8 G001235-005003P1-00 1
O-Ring 50×3.1
50×45×9.5
9 ZCH50-9.5 2
Guide ring 50×45×9.5
D50
10 PW4200500-Z20N 1
Sea1 ring D50
5-11
5-5 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.5-5 Reach cylinder D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
12 SR200-640000--02 1
Piston
22
13 G000848-000022-00 1
Washer 22
M22×1.5
14 G009457-000022-01 1
Nut M22×1.5
5×40
15 G000091-005040-00 1
Pin 5×40
16 SR150-640000-10-00 1 A D
Cylinder body
16 SR180-640000-10-00 1 B E
Cylinder body
16 SR200-640000-10-00 1 C F
Cylinder body
1.5t
K1 SR150-640-000-KIT 1
Reach cylinder seal kit INC:4,5,6,8,10,11
1.8t
K2 SR180-640-000-KIT 1
Reach cylinder seal kit INC:4,5,6,8,10,11
2.0t
K3 SR200-640-000-KIT 1
Reach cylinder seal kit INC:4,5,6,8,10,11
5-12
Part Electrical system
6-A
6-1 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.6-1 Electrical system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 SR200-702000-000 1
Rocker switch assy
1-1 Engage 1
Instrument
2 JK404C-1-G00 1
Key switch
3 R977-700100-000 1 –2014.01
Turn light switch
3 SR200-707000-000 1 2014.01–
Turn light switch
4 14RH-780000 1 –2014.01
Horn button assy
4 SR200-705000-000 1 2014.01–
Horn button assy
5 XB2BT42C-G00 1
Emergency stop button
6 JD120-707000-000 1 –2014.01
Wire ,Emergency stop
6 JP255-700200-000 1 2014.01–
Wire ,Emergency stop
7 SR200-703000-000 1 –2014.01
Micro switch assy
7 SR200-703000-001 1 2014.01–
Micro switch assy
12
8 G0861P1-000012-00 1
Washer 12
9 SR200-700001-000 1
Proximity switch
10 SR200-700002-000 1
Mounting plate
6-1
6-2 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.6-2 Electrical system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
11 JH150-704000-000 1 –2014.01
Fuse box
11 SR200-706000-000 1 2014.01–
Fuse box
12 R450-700200-000 1
Horn
M8×10
13 G005783-008010-00 1
Bolt M8×10
8
14 G0097P1-000008-00 2
Washer 8
8
15 G000093-000008-00 2
Washer 8
M6×20
16 G005783-006020-00 4
Bolt M6×20
6
17 G0097P1-000006-00 4
Washer 6
6
18 G000093-000006-00 4
Washer 6
19 A-0507003-G00 1
Horn filter
3
20 G000093-000003-00 1
Washer 3
3
21 G0097P1-000003-00 1
Washer 3
M3×15
22 G000067-003015-00 1
Bolt M3×15
23 SR200-704100-000
3 spoolmicro switch cable
1 A B C
23 SR200-704200-000
4 spoolmicro switch cable
1 A B C
6-2
6-2 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.6-2 Electrical system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
23 SR201-704100-000
3 spoolmicro switch cable
1 D E F
23 SR201-704200-000
4 spoolmicro switch cable
1 D E F
24V
24 JP150-700010-G00 1 –2014.01
Buzzer 24V
24V
24 JP255-700040-000 1 2014.01–
Buzzer 24V
25 GR501-701200-000 1
Flasher
M8×15
26 G005783-008015-00 1
Bolt M8×15
A B C
27 SR200-710000-000 1
Wire harness of body –2014.01
27 SR200-710000-002 1
A B C
Wire harness of body 2014.01–
D E F
27 SR201-710000-000 1
Wire harness of body –2014.01
27 SR201-710000-002 1
D E F
Wire harness of body 2014.01–
28 SR200-701000-000 1
motor cable
48V
29 AD1248UB-F51-G00 1 –2014.01
Fan(DC) 48V
48V
29 JP255-700030-000 1 2014.01–
Fan(DC) 48V
30 SR200-790000-000 1
Socket assy
31 SR201-702000-000
Pump motor cable
1 D E F
6-3
6-2 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.6-2 Electrical system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
32 SR200-720000-000
Controller assy
1 A B C
32 SR201-720000-000
Controller assy
1 D E F
M10×25
33 G005783-010025-00 4
Bolt M10×25
10
34 G0097P1-000010-00 4
Washer 10
10
35 G000093-000010-00 4
Washer 10
DC-DC
36 JP150-700010-510 1 –2014.01
DC-DC Converter
DC-DC
36 JP255-700010-000 1 2014.01–
DC-DC Converter
M4×12
37 G005783-004012-00 4
Bolt M4×12
4
38 G0097P1-000004-00 4
Washer 4
4
39 G000093-000004-00 4
Washer 4
40 SR200-730000-000 1
Battery assy
6-4
6-3 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.6-3 Electrical system D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
41 AP251-700020-000 1
Alarm lamp
42 SR200-740000-000 1 –2014.01
Head lamp assy
42 SR200-740000-001 1 2014.01–
Head lamp assy
43 SR200-780000-000 1 –2014.01
Head lamp wire
43 SR200-780000-001 1 2014.01–
Head lamp wire
6-5
6-4 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.6-4 Battery assy D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
1 SR200-730010-G00 12
Battery
2 SR200-731000-000 1
Battery box
3 SR200-732000-000 1
Cable assy
6-6
6-5
A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.6-5 Controller assy
1 1236 1
Curtis1236
2 EVC255-4801 1
Curtis EVC255-4801
3 SW180 2
Contactor
4 225A 1
Fuse
5 350A 1
Fuse
6-7
6-6
D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
Fig.6-6 Controller assy
1 1236 2
Curtis1236
2 SW180 2
Contactor
3 225A 1
Fuse
4 350A 1
Fuse
6-8
6-7 A CQD15H-SC1 B CQD18H-SC1 C CQD20H-SC1
Fig.6-7 Fuse box D CQD15H-SC2 E CQD18H-SC2 F CQD20H-SC2
6-9
Part Lifting system
7-A
Item Description Serial No. Page
5
SIMPLEX 7-21
<Optional Parts List 5>
7-B
7-1
SIMPLEX
Fig.7-1 Lifting part
2 2QZB3-002000-000 1
Chain wheel bracket
40
3 G0894P1-000040-00 2
Snap ring 40
4 780708A-G00 2
Roller
6 2QM3-200000A 1
Inside mast
Lateral
7 7-4 See Fig.7-4 1
move frame assy
8 2.5M3H-010000 2
Fork assy
11 1.5M3H-000003 2
Adjusting shim
M12×50
12 G005782-012050-00 2
Bolt M12×50
12
13 G000093-000012-00 2
Washer 12
M10×50
14 G005782-010050-00 4
Bolt M10×50
10
15 G000093-000010-00 5
Washer 10
7-1
7-1
SIMPLEX
Fig.7-1 Lifting part
16 1.4QM3-000003 1
Left block
17 1.4QM3-000006 1
Right block
18 1.4QM3-000005 2
Adjusting shim
M6×16
19 G000065-006016-00 4
Bolt M6×16
6
20 G0097P1-000006-00 4
Washer 6
21 1.4QM3-000004 2
Buffer pad
22 1.4QM3-000001 2
U-Bolt
M8
23 G006170-000008-00 8
Nut M8
24 N30M300-000009-000 2
Plug
M20×80
25 2QZB3-000001-000 2
Screw M20×80
M20
26 G006170-000020-00 2
Nut M20
6.3×35
27 G000091-6P3035-00 2
Pin 6.3×35
29 N30M300-000015-000 2
Adjusting shim
30 N30M300-000014-000 2
Liner
7-2
7-1
SIMPLEX
Fig.7-1 Lifting part
32 1.4QM3-020000 1
Load bracket
M10×16
33 G000070-010016-00 1
Screw M10×16
M16×30
34 G000070-016030-00 2
Screw M16×30
16
35 G000093-000016-00 2
Washer 16
7-3
7-2
SIMPLEX
Fig.7-2 Chain assy
6 N18M300-030003-000 2
Pin shaft
M16×1.5
7 G009457-000016-01 1
Nut M16×1.5
16
8 G000093-000016-00 1
Washer 16
16
9 G0097P1-000016-00 1
Washer 16
(2)
10 N18M300-030002-000 1
Chain connector
7-4
1 <Optional Parts List 1 >
A
Item
2.7 m LH-1234087-102
3.0 m LH-1234097-100
3.3 m LH-1234103-102
3.5 m LH-1234109-102
3.6 m LH-1234111-102
4.0 m LH-1234131-102
4.3 m LH-1234147-102
4.5 m LH-1234159-102
7-5
7-3
SIMPLEX
Fig.7-3 Outside mast
2 2M3H-004000-G00 2
Composite roller group
3 2QZB3-100001-000 2
Wedge
4 SC301M360-103000-000 4
Side roller
B14×155
5 2QZB3-100002-000 2
Pin shaft B14×155
3.2×25
6 G000091-3P2025-00 2
Pin 3.2×35
14
7 G0097P1-000014-00 2
Washer 14
8 2QZB3-103000-000 4
Roller
50
9 G0894P1-000050-00 4
Snap ring 50
7-6
2 <Optional Parts List 2 >
A 1
Item
7-7
7-4
SIMPLEX
Fig.7-4 Lateral move frame assy
A 2QZB3-300000-000 1
Lateral move frame assy
1 2QZB3-301000-000 1
Sliding shelves
2 2QZB3-302000-000 1
Side shift carriage
3 2QZB3-303000-000 1
Fork carriage assy’
4 1.4QV5-300001 1
L.H. Cylinder cover
M6×16
5 G000070-006016-00 2
Screw M6×16
6
6 G000093-000006-00 2
Washer 6
6
7 G000096-000006-00 2
Washer 6
8 1.4QN6-300001 2
Pin shaft
O 44×3.5
9 G001235-004403P5-00 4
O-Ring 44×3.5
d32
10 RS1300320-T46NA-G00 2
Step ring d32
CK d32
11 CK-032-G00 2
Dust seal ring d32
Yx d32
12 D2-32-G00 2
Dust seal ring d32
13 1.4QS1-000001 2
Piston rod
14 1.4QV5-300002 1
R.H. Cylinder cover
7-8
7-4
SIMPLEX
Fig.7-4 Lateral move frame assy
21 2DS1-00-01 2
Shim
22 1.4QS1-000003 2
Hook down
23 2CS1-00-02 2
Block down
24 1.4QN6-300002 1
Block
M12×40
25 G000070-012040-00 2
Screw M12×40
26 1.4QS1-000006 3
Block
27 1.4QS1-000007 3
Plug
M6
28 G001152-006000-00 5
Oil cup M6
29 2M3H-004001-G00 2
Cross roller
7-9
7-4
SIMPLEX
Fig.7-4 Lateral move frame assy
32 2M3H-004000-G00 4
Composite roller group
33 1.4QN6-300003 4
Sleeve
25×70×17
34 80605K-G00 2
Side roller 25×70×17
35 1.5M3H-300001 2
Side roller shaft
25
36 G0894P1-000025-00 4
Snap ring 25
M12×40
37 G005782-012040-00 4
Bolt M12×40
12
38 G000093-000012-00 6
Washer 12
39 3U3A-100002 2
Adjust shim
7-10
7-5 /
SIMPLEX
Fig.7-5 Lifting cylinder, L.H./R.H.
3 1.4QN5-400001A 1
Cylinder cover
4 1.4QN5-400002 1
Adjust shim
O 50×3.5
5 G001235-005003P5-00 1
O-Ring 50×3.5
3540
6 SF-1-3540-G00 1
Compound bushing
11 N15M300-400002-W00 1
Piston
12 N15M300-400003-W00 1
Support
13 N15M300-400004-W00 1
Pretect
7-11
7-5 /
SIMPLEX
Fig.7-5 Lifting cylinder, L.H./R.H.
15 N15M300-400005-W00 1
Bushing
16 1.4QN5-402000-W02 1
Nozzle valve assy For right cylinder
O 20×2.4
17 G001235-002002P4-00 1
O-Ring 20×2.4 For right cylinder
/
K 1.4QM3-5/4-002-KIT 1 INC:1,2,5,14,17
Lifting cylinder seal kit
7-12
3 <Optional Parts List 3 >
Lift Height Part No. Part No. Part No. Part No. Part No. Part No.
7-13
7-6
SIMPLEX
Fig.7-6 Tilting cylinder
A1 2QZB3-304000-001 1 INC:1-13
Tilting cylinder
1 2QZB3-304001-W01 1
Piston rod
LBH
2 CL0050C0-G00 1
Dust ring
ISI d30
3 FU0357K0-G00 1
ISI-ring d30
4 1.4QN6-303002-W01 1
Guide bush
O 90×3.1
5 G001235-009003P1-00 1
O-Ring 90×3.1
D90
6 PT0300900-T46NA-G00 1
Ring D90
7 1.4QN6-303003-W01 1
Support ring
O 26×2.4
8 G001235-002602P4-00 1
O-Ring 26×2.4
9 1.4QN6-303004-W00 1
Sleeve
40
10 G0893P1-000040-00 1
Snap ring 40
11 1.4QN6-303005-W00 1
Key-ring
12 2QZB3-304100-W01 1
Cylinder body
13 1.4QN6-303006-W01 1
Piston
K 2QZB3-304000-001 1 INC:2,3,5,6,8
Tilting cylinder seal kit
7-14
7-7
SIMPLEX
Fig.7-7 Lifting hydraulic piping
3 N30M300-700002-000 4
Band
4 GT-3001-G00 7
Clamp band
5 1.4QN5-200025A 1
Rubber pipe
6 1.4QN5-200030-001 1
Connector
O 20×2.4
7 G001235-002002P4-00 1
O-Ring 20×2.4
8 3-60-00-30A 2
Bolt
12
9 J000982-000012-00 2
Washer 12
10 3-60-00-27A 2
Connector
8× 11
11 See OPT. Parts List 4 1
Return oil pipe
12 2QZB3-701000-000 1
Oil pipe
M8×20
13 G005783-008020-00 6
Bolt M8×20
8
14 G000093-000008-00 6
Washer 8
7-15
7-7
SIMPLEX
Fig.7-7 Lifting hydraulic piping
15 2QZB3-702000-000 1
Pipe guard
16 XSF2-F16L-1.5/40-G00 1
One-way speed limiting
O 24×2.4
17 G001235-002402P4-00 1
O-Ring 24×2.4
18 2QZB3-703000-000 1
Connector
19 2QZB3-704000-000 1
Connector
20 2QZB3-700003-000 1
Plate
7-16
4 <Optional Parts List 4 >
A 2 11
Item
7-17
7-8 /
SIMPLEX
Fig.7-8 Tilting/Lateral move hydraulic piping
4 1.4QB3-901000A 2
Sheave bracket
5 1.4QB3-900011A 2
Sheave
6 1.4QB3-900012A 2
Shaft sleeve
M14×80
7 G005783-014080-00 2
Bolt M14×80
14
8 G000093-000014-00 2
Washer 14
14
9 G0097P1-000014-00 6
Washer 14
M14
10 G006170-000014-00 2
Nut M14
M10×25
11 G005783-010025-00 8
Bolt M10×25
12 1.4QB3-900013A 2
Bracket
7-18
7-8 /
SIMPLEX
Fig.7-8 Tilting/Lateral move hydraulic piping
15 1.4QV6-800010 4
Connector
16 1.4QN6-800002 4
Nut
21 1.4QN6-800001 4
Plate
24 1.4QN5-800018 2
Connector
25 2QZB3-905000-000 1
Rubber pipe
26 2QZB3-906000-001 1
Oil pipe
27 2QZB3-907000-001 1
Oil pipe
28 2QZB3-908000-000 1
Rubber pipe
29 1.4QB3-904000A 1
Pipe assy
7-19
7-8 /
SIMPLEX
Fig.7-8 Tilting/Lateral move hydraulic piping
30 2QZB3-909000-000 1
Pipe assy
7-20
5 <Optional Parts List 5 >
A 13 14 17 18 22
Item
Lift Height Part No. Part No. Part No. Part No. Part No. Part No.
7-21