Professional Documents
Culture Documents
1 FRAME/DRIVE UNIT
2 ELECTRICAL SYSTEM
4 HYDRAULIC SYSTEM
5 OPTIONS
6 NUMERICAL INDEX
This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ADJUSTABLE TIE RODS ............................................................................................................................... 5-10
C
CASTER WHEELS .......................................................................................................................................... 1-14
ADJUSTABLE ............................................................................................................................................. 1-16
SWIVEL ....................................................................................................................................................... 5-6
COVERS ......................................................................................................................................................... 1-2
D
DISTRIBUTOR
FOR 1,8T ..................................................................................................................................................... 4-2
FOR 2,0T AND 2,2T .................................................................................................................................... 4-4
DRAWBAR CONTROL BOX ........................................................................................................................... 3-2
DRIVE UNIT .................................................................................................................................................... 1-8
E
ELECTROMAGNETIC BRAKE
FOR 1,8T ..................................................................................................................................................... 3-6
FOR 2,0T AND 2,2T .................................................................................................................................... 3-8
ELECTRONIC SYSTEM .................................................................................................................................. 2-2
H
HYDRAULIC SYSTEM .................................................................................................................................... 4-6
L
LABELS AND DECALS ................................................................................................................................... 1-4
LATERAL FRAME PROTECTION .................................................................................................................. 5-4
LOAD BACKREST .......................................................................................................................................... 5-2
LOAD WHEELS ............................................................................................................................................... 1-18
TANDEM ..................................................................................................................................................... 1-19
VEGETABLE MARKET APP ....................................................................................................................... 5-8
P
POWER CABLES ............................................................................................................................................ 2-4
S
SUPPORTS ..................................................................................................................................................... 1-6
T
TIE RODS ........................................................................................................................................................ 1-12
TRACTION MOTOR ........................................................................................................................................ 1-10
W
WIRE HARNESS ............................................................................................................................................. 2-6
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME/DRIVE UNIT
CONTENTS
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
COVERS
ITEM PART NO. DESCRIPTION QTY
1 580021944 Cover .................................................................................................................. 1
1 580041285 Cover Steel version ............................................................................................ 1
1 580022030 Cover .................................................................................................................. 1
2 272337900 Hinge .................................................................................................................. 2
3 580013990 Capscrew ............................................................................................................ 16
4 524160020 Cover .................................................................................................................. 1
5 900014292 Capscrew ............................................................................................................ 4
6 580033475 Cover .................................................................................................................. 1
7 900014291 Capscrew ............................................................................................................ 4
8 524167780 Bumper ............................................................................................................... 1
9 580057830 Nut ...................................................................................................................... 4
10 580015667 Locknut ............................................................................................................... 2
11 272338200 Plate .................................................................................................................... 2
SUPPORTS
ITEM PART NO. DESCRIPTION QTY
1 524213454 Dust Cap ............................................................................................................. 1
1 524213453 Dust Cap ............................................................................................................. 1
2 580093664 Magnetic Brake ................................................................................................... 1
2 580081696 Brake Assy .......................................................................................................... 1
3 580088528 Band ................................................................................................................... 1
3 524148447 Band ................................................................................................................... 1
4 580090776 Electric Motor ...................................................................................................... 1
5 932201907 Capscrew ............................................................................................................ 3
6 580038263 Lockwasher ......................................................................................................... 3
7 580015667 Locknut ............................................................................................................... 2
8 449015135 Nut ...................................................................................................................... 2
9 449021003 Washer ............................................................................................................... 2
10 449021006 Washer ............................................................................................................... 2
11 580036487 Support ............................................................................................................... 2
12 580094673 Clamp ................................................................................................................. 1
13 580008824 Capscrew ............................................................................................................ 2
14 580023068 Capscrew ............................................................................................................ 10
15 580035350 Caster ................................................................................................................. 2
15 580052182 Caster ................................................................................................................. 2
16 580032872 Master Drive Unit ................................................................................................ 1
17 932200902 Capscrew ............................................................................................................ 1
18 580034648 Support ............................................................................................................... 1
19 580041025 Ring .................................................................................................................... 1
20 582002913 Support Plate ...................................................................................................... 1
DRIVE UNIT
ITEM PART NO. DESCRIPTION QTY
1 449021001 Washer ............................................................................................................... 1
2 449015014 Nut ...................................................................................................................... 1
3 449015098 Nut ...................................................................................................................... 8
4 580038266 Stud .................................................................................................................... 8
5 272386700 Nut .................................................................................................................. 1
6 580041302 Gear ............................................................................................................... 1
7 272019300 Bearing ........................................................................................................... 2
8 272040800 Spacer ............................................................................................................ 1
9 272006900 Shim ............................................................................................................... 1
10 502659901 Metric Pin ....................................................................................................... 2
11 273129300 Key ................................................................................................................. 2
12 580014457 Kit-Gear .......................................................................................................... 1
13 580041309 Transmission Housing .................................................................................... 1
14 580014447 Drain Plug ....................................................................................................... 2
15 580032872 Master Drive Unit ................................................................................................ 1
16 580014440 Shim ............................................................................................................... 1
17 580014439 Shim ............................................................................................................... 1
18 580014441 Bearing ........................................................................................................... 2
19 580038001 Snap Ring ....................................................................................................... 1
20 580038005 Snap Ring ....................................................................................................... 1
21 580014438 Seal ................................................................................................................ 1
22 580022041 Drive Wheel Rubber 72Sh .................................................................................. 1
22 580013479 Drive Wheel Poly 95Sh ....................................................................................... 1
22 580013477 Drive Wheel No Marking 72Sh ........................................................................... 1
22 580013478 Drive Wheel Cold Storage 72Sh ......................................................................... 1
22 580038927 Drive Wheel Antistatic vulkollan .......................................................................... 1
23 582021324
449001058 Capscrew ............................................................................................................ 5
24 580038285 Lockwasher ......................................................................................................... 5
25 580032937 Steering Tiller ................................................................................................. 1
26 900005220 Capscrew ....................................................................................................... 6
27 580037979 Thrust Washer ................................................................................................ 1
28 580038006 Snap Ring ....................................................................................................... 1
29 580041303 Gear .................................................................................................................... 1
30 580038267 O-Ring ................................................................................................................ 1
31 449021001 Washer ............................................................................................................... 1
TRACTION MOTOR
ITEM PART NO. DESCRIPTION QTY
1 580096970 Capscrew ....................................................................................................... 3
2 051519700 Snap Ring ....................................................................................................... 1
3 015918400 Snap Ring ....................................................................................................... 1
4 022061000 Ball Bearing .................................................................................................... 1
5 062157200 Snap Ring ....................................................................................................... 1
6 580097056 Sensor ............................................................................................................ 1
7 449029013 Ring ................................................................................................................ 1
8 580097062 Stator .............................................................................................................. 1
9 272479200 Wire Seal ........................................................................................................ 2
10 580097059 Contact ........................................................................................................... 2
11 278131200 Connector (2 Way) ......................................................................................... 1
12 580097049 Shield ............................................................................................................. 1
13 580097054 Seal ................................................................................................................ 1
14 504152200 Snap Ring ....................................................................................................... 1
15 580097055 Thrust Washer ................................................................................................ 1
16 024522300 Ball Bearing .................................................................................................... 1
17 580096952 Key ................................................................................................................. 1
18 580097063 Rotor ............................................................................................................... 1
19 273128900 Key ................................................................................................................. 1
20 580097060 Wire ................................................................................................................ 3
21 580097061 Lug ................................................................................................................. 3
22 580097058 Grommet ........................................................................................................ 1
23 580097053 Shield ............................................................................................................. 1
24 580097057 Sensor ............................................................................................................ 1
25 932200902 Capscrew ....................................................................................................... 1
26 580090776 Electric Motor ...................................................................................................... 1
TIE RODS
ITEM PART NO. DESCRIPTION QTY
1 580063754 Axle ..................................................................................................................... 2
2 272008800 Grease Fitting ..................................................................................................... 2
3 449034030 Roll Pin ............................................................................................................... 7
4 580033762 Pin ....................................................................................................................... 2
5 580077733 Clip ...................................................................................................................... 2
6 580064033 Grease Fitting ..................................................................................................... 4
7 580073656 Clip ...................................................................................................................... 2
8 580084449 Cotter Pin ............................................................................................................ 2
9 580034176 Pin ....................................................................................................................... 2
10 580063912 Pin ....................................................................................................................... 2
11 g 580034138 Lever ................................................................................................................... 1
11 h 580034139 Lever ................................................................................................................... 1
11 i 580034140 Lever ................................................................................................................... 1
12 g 582000351 Pin ....................................................................................................................... 1
12 h 582000352 Pin ....................................................................................................................... 1
12 i 582000353 Pin ....................................................................................................................... 1
13 de 582000341 Rod ..................................................................................................................... 2
13 ae 582000344 Rod ..................................................................................................................... 2
13 be 582000345 Rod ..................................................................................................................... 2
13 ce 582000346 Rod ..................................................................................................................... 2
13 df 582000347 Rod ..................................................................................................................... 2
13 af 582000348 Rod ..................................................................................................................... 2
13 bf 582000349 Rod ..................................................................................................................... 2
13 cf 582000350 Rod ..................................................................................................................... 2
14 580063980 Spacer ................................................................................................................ 4
15 272074600 Bushing ............................................................................................................... 2
16 580034136 Bushing ............................................................................................................... 4
17 272095400 Bushing ............................................................................................................... 2
18 273032800 Bushing ............................................................................................................... 4
FOOTNOTES:
a L=1180mm f only for 2,2T or 2,0T with 300Ah battery
b L=1400mm g W=520mm
c L=1600mm h W=560mm
d L=980mm i W=650mm
e only for 1,8T or 2,0T with 200Ah battery
NOTES
CASTER WHEELS
ADJUSTABLE
NOTES
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRONIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 932200907 Capscrew ............................................................................................................ 2
2 449021003 Washer ............................................................................................................... 10
2 449021003 Washer with battery charger on board ................................................................ 13
3 580035643 Power Cable ....................................................................................................... 1
4 580035639 Battery Connector ............................................................................................... 1
5 504058760 Contactor ............................................................................................................ 1
6 272378800 Plug ..................................................................................................................... 2
7 940004903 Washer ............................................................................................................... 4
7 940004903 Washer with battery charger on board ................................................................ 8
8 580035673 Capscrew ............................................................................................................ 2
9 449015014 Nut ...................................................................................................................... 4
10 449021001 Washer ............................................................................................................... 6
11 580096589 Fuse .................................................................................................................... 1
12 580060500 Isolator ................................................................................................................ 1
13 580009061 Screw .................................................................................................................. 2
14 580060506 Isolator ................................................................................................................ 1
15 580006764 Capscrew with battery charger on board ............................................................ 2
16 580014683 Holder with battery charger on board ................................................................. 1
17 518798654 Screw .................................................................................................................. 2
18 580003615 Nut with battery charger on board ...................................................................... 2
19 580013300 Battery Charger optional ..................................................................................... 1
20 449015135 Nut ...................................................................................................................... 5
20 449015135 Nut with battery charger on board ...................................................................... 8
21 580094481 Clip ...................................................................................................................... 1
22 449021002 Washer ............................................................................................................... 5
23 580094386 Capscrew ............................................................................................................ 2
24 580017101 Washer ............................................................................................................... 5
25 932200901 Capscrew ............................................................................................................ 1
26 272347600 Plate .................................................................................................................... 2
27 580094480 Clip ...................................................................................................................... 1
28 501738901 Capscrew ............................................................................................................ 1
29 580091742 Controller ............................................................................................................ 1
30 580063867 Support ............................................................................................................... 1
31 449015021 Nut ...................................................................................................................... 2
32 580091804 Relay ................................................................................................................... 1
33 449015112 Locknut ............................................................................................................... 1
34 505966547 Capscrew ............................................................................................................ 1
35 524330806 Panel ................................................................................................................... 1
36 580091806 Horn .................................................................................................................... 1
37 580094402 Capscrew ............................................................................................................ 5
38 580094362 Ignition Switch ..................................................................................................... 1
39 273004100 BDI And Hourmeter ............................................................................................ 1
39 580096845 Display optional .................................................................................................. 1
40 580093734 Clip ...................................................................................................................... 4
41 449015002 Nut ...................................................................................................................... 2
42 580024707 Capscrew ............................................................................................................ 2
43 580094533 Instrument Panel ................................................................................................. 1
44 580019665 Emergency Disconnect Switch ........................................................................... 1
45 582002975 Support ............................................................................................................... 1
POWER CABLES
ITEM PART NO. DESCRIPTION QTY
1 580035639 Battery Connector ............................................................................................... 1
2 580035638 Battery Connector Housing ................................................................................. 1
3 580035356 Power Cable ....................................................................................................... 1
4 580035355 Power Cable ....................................................................................................... 1
5 580094725 Battery Connector And Cable ............................................................................. 1
6 580035642 Battery Connector Housing ................................................................................. 1
7 580094727 Battery Cable ...................................................................................................... 1
8 580094726 Battery Cable ...................................................................................................... 1
9 580019665 Emergency Disconnect Switch ........................................................................... 1
10 580094486 Power Cable ....................................................................................................... 1
11 580096589 Fuse .................................................................................................................... 1
12 580094493 Power Cable ....................................................................................................... 1
13 580093317 Power Cable ....................................................................................................... 1
14 580094488 Power Cable ....................................................................................................... 1
15 580094492 Power Cable ....................................................................................................... 1
16 504058760 Contactor ............................................................................................................ 1
17 580013300 Battery Charger .................................................................................................. 1
WIRE HARNESS
ITEM PART NO. DESCRIPTION QTY
1 580091742 Controller ............................................................................................................ 1
2 580094261 Wire Harness ...................................................................................................... 1
3 580019665 Emergency Disconnect Switch ........................................................................... 1
4 505972555 Fuse (10 Amp) .................................................................................................... 2
5 580094362 Ignition Switch ..................................................................................................... 1
6 273004100 BDI And Hourmeter ............................................................................................ 1
7 580091806 Horn .................................................................................................................... 1
8 580091804 Relay ................................................................................................................... 1
9 504058760 Contactor ............................................................................................................ 1
10 580013300 Battery Charger .................................................................................................. 1
11 580049918 Wire Harness (LED Battery Discharge Indicator) ............................................... 1
12 580014683 Holder ................................................................................................................. 1
13 580096592 Wire Harness ...................................................................................................... 1
14 580094730 Wire Harness ...................................................................................................... 1
15 580033439 Horn .................................................................................................................... 1
16 580013974 Sensor ................................................................................................................ 1
17 580094484 Wire Harness ...................................................................................................... 1
18 580096845 Display ................................................................................................................ 1
19 580096849 Wire Harness ...................................................................................................... 1
NOTES
SECTION 3
STEER HANDLE/BRAKE SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated c S/N E842T01620H →
b → S/N E842T01619H
NOTES
ELECTROMAGNETIC BRAKE
FOR 1,8T
4 HYDRAULIC SYSTEM
CONTENTS
SECTION 4
HYDRAULIC SYSTEM
DESCRIPTION PAGE
DISTRIBUTOR
FOR 1,8T ..................................................................................................................................................... 4-2
FOR 2,0T AND 2,2T .................................................................................................................................... 4-4
HYDRAULIC SYSTEM .................................................................................................................................... 4-6
DISTRIBUTOR
FOR 1,8T
DISTRIBUTOR
FOR 2,0T AND 2,2T
5 OPTIONS
CONTENTS
SECTION 5
OPTIONS
DESCRIPTION PAGE
LOAD BACKREST
ITEM PART NO. DESCRIPTION QTY
1 272388600 Load Backrest h=1520mm .................................................................................. 1
1 272393800 Load Backrest h=1760mm .................................................................................. 1
2 505974575 Capscrew ............................................................................................................ 6
3 449015098 Nut ...................................................................................................................... 6
4 449021001 Washer ............................................................................................................... 6
FOOTNOTES:
a Only with 200Ah battery b Only with 300Ah battery
CASTER WHEELS
SWIVEL
NOTES
FOOTNOTES:
a For Battery 210Ah f L=980mm
b For Battery 315Ah g W=520mm
c L=1180mm h W=560mm
d L=1400mm i W=650mm
e L=1600mm
NOTES
6 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 6
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
SECTION 7
USER SUPPORT INFORMATION
DESCRIPTION PAGE
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives: