You are on page 1of 86

PARTS MANUAL

MP18 MP20 MP20L MP22


MP18 MP20 MP20L MP22
(E842)

Yale Europe Materials Handling Limited 524301819


Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 05/2012
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
SECTIONS

1 FRAME/DRIVE UNIT

2 ELECTRICAL SYSTEM

3 STEER HANDLE/BRAKE SYSTEM

4 HYDRAULIC SYSTEM

5 OPTIONS

6 NUMERICAL INDEX

7 USER SUPPORT INFORMATION

This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ADJUSTABLE TIE RODS ............................................................................................................................... 5-10

C
CASTER WHEELS .......................................................................................................................................... 1-14
ADJUSTABLE ............................................................................................................................................. 1-16
SWIVEL ....................................................................................................................................................... 5-6
COVERS ......................................................................................................................................................... 1-2

D
DISTRIBUTOR
FOR 1,8T ..................................................................................................................................................... 4-2
FOR 2,0T AND 2,2T .................................................................................................................................... 4-4
DRAWBAR CONTROL BOX ........................................................................................................................... 3-2
DRIVE UNIT .................................................................................................................................................... 1-8

E
ELECTROMAGNETIC BRAKE
FOR 1,8T ..................................................................................................................................................... 3-6
FOR 2,0T AND 2,2T .................................................................................................................................... 3-8
ELECTRONIC SYSTEM .................................................................................................................................. 2-2

H
HYDRAULIC SYSTEM .................................................................................................................................... 4-6

L
LABELS AND DECALS ................................................................................................................................... 1-4
LATERAL FRAME PROTECTION .................................................................................................................. 5-4
LOAD BACKREST .......................................................................................................................................... 5-2
LOAD WHEELS ............................................................................................................................................... 1-18
TANDEM ..................................................................................................................................................... 1-19
VEGETABLE MARKET APP ....................................................................................................................... 5-8

P
POWER CABLES ............................................................................................................................................ 2-4

S
SUPPORTS ..................................................................................................................................................... 1-6

T
TIE RODS ........................................................................................................................................................ 1-12
TRACTION MOTOR ........................................................................................................................................ 1-10

W
WIRE HARNESS ............................................................................................................................................. 2-6

E842 ©2012 Yale Europe Materials Handling Limited i


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

ii ©2012 Yale Europe Materials Handling Limited E842


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

E842 ©2012 Yale Europe Materials Handling Limited iii


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 6-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a page number in the DESCRIPTION serial number information for items with a ECN or
column (FPage 3-4) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

iv ©2012 Yale Europe Materials Handling Limited E842


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

E842 ©2012 Yale Europe Materials Handling Limited v


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524301797

Service Manual (Complete)..................................................................................................... 524301820

Parts Manual........................................................................................................................... 524301819

vi ©2012 Yale Europe Materials Handling Limited E842


SECTION 1

1 FRAME/DRIVE UNIT
CONTENTS

SECTION 1
FRAME/DRIVE UNIT

DESCRIPTION PAGE

CASTER WHEELS .......................................................................................................................................... 1-14


ADJUSTABLE ............................................................................................................................................. 1-16
COVERS ......................................................................................................................................................... 1-2
DRIVE UNIT .................................................................................................................................................... 1-8
LABELS AND DECALS ................................................................................................................................... 1-4
LOAD WHEELS ............................................................................................................................................... 1-18
TANDEM ..................................................................................................................................................... 1-19
SUPPORTS ..................................................................................................................................................... 1-6
TIE RODS ........................................................................................................................................................ 1-12
TRACTION MOTOR ........................................................................................................................................ 1-10

E842 ©2012 Yale Europe Materials Handling Limited 1-1


FRAME/DRIVE UNIT

COVERS (FIGURE 1-1)

1-2 ©2012 Yale Europe Materials Handling Limited E842


FRAME/DRIVE UNIT

COVERS
ITEM PART NO. DESCRIPTION QTY
1 580021944 Cover .................................................................................................................. 1
1 580041285 Cover Steel version ............................................................................................ 1
1 580022030 Cover .................................................................................................................. 1
2 272337900 Hinge .................................................................................................................. 2
3 580013990 Capscrew ............................................................................................................ 16
4 524160020 Cover .................................................................................................................. 1
5 900014292 Capscrew ............................................................................................................ 4
6 580033475 Cover .................................................................................................................. 1
7 900014291 Capscrew ............................................................................................................ 4
8 524167780 Bumper ............................................................................................................... 1
9 580057830 Nut ...................................................................................................................... 4
10 580015667 Locknut ............................................................................................................... 2
11 272338200 Plate .................................................................................................................... 2

E842 ©2012 Yale Europe Materials Handling Limited 1-3


FRAME/DRIVE UNIT

LABELS AND DECALS (FIGURE 1-2)

1-4 ©2012 Yale Europe Materials Handling Limited E842


FRAME/DRIVE UNIT

LABELS AND DECALS


ITEM PART NO. DESCRIPTION QTY
1 580012968 Label (LH Switch Functions) ............................................................................... 1
2 524139322 Label (Yale) ........................................................................................................ 1
3 580012967 Label (RH Switch Functions) .............................................................................. 1
4 524330806 Panel ................................................................................................................... 1
5 272213200 Label ................................................................................................................... 1
6 580014880 Label (Snowflake) ............................................................................................... 1
7 272213600 Label ................................................................................................................... 1
8 524216189 Label (Warranty) English .................................................................................... 1
8 524216191 Label Brazilian .................................................................................................... 1
8 524216192 Label Czech ........................................................................................................ 1
8 524216193 Label Danish ....................................................................................................... 1
8 524216194 Label Dutch ......................................................................................................... 1
8 524216195 Label Estonian .................................................................................................... 1
8 524216196 Label Finnish ...................................................................................................... 1
8 524216197 Label (Warranty) French ..................................................................................... 1
8 524216198 Label (Warranty) German ................................................................................... 1
8 524216199 Label Greek ........................................................................................................ 1
8 524216200 Label Hungarian ................................................................................................. 1
8 524216201 Label Icelandic .................................................................................................... 1
8 524216202 Label (Warranty) Italian ...................................................................................... 1
8 524216203 Label Latvian ...................................................................................................... 1
8 524216204 Label Lithuanian ................................................................................................. 1
8 524216205 Label Norwegian ................................................................................................. 1
8 524216206 Label Polish ........................................................................................................ 1
8 524216207 Label Portuguese ................................................................................................ 1
8 524216208 Label Romanian .................................................................................................. 1
8 524216209 Label Russian ..................................................................................................... 1
8 524216210 Label Slovakian .................................................................................................. 1
8 524216190 Label Slovenian .................................................................................................. 1
8 524216211 Label (Warranty) Spanish ................................................................................... 1
8 524216212 Label Swedish .................................................................................................... 1
8 524216526 Label Turkish ...................................................................................................... 1
8 524216766 Label Croatian .................................................................................................... 1
8 524259713 Label Bulgarian ................................................................................................... 1
9 272213500 Label (Lifting Hook) ............................................................................................. 1
10 580064842 Safety Label ........................................................................................................ 2
11 272219100 Label ................................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 1-5


FRAME/DRIVE UNIT

SUPPORTS (FIGURE 1-3)

1-6 ©2012 Yale Europe Materials Handling Limited E842


FRAME/DRIVE UNIT

SUPPORTS
ITEM PART NO. DESCRIPTION QTY
1 524213454 Dust Cap ............................................................................................................. 1
1 524213453 Dust Cap ............................................................................................................. 1
2 580093664 Magnetic Brake ................................................................................................... 1
2 580081696 Brake Assy .......................................................................................................... 1
3 580088528 Band ................................................................................................................... 1
3 524148447 Band ................................................................................................................... 1
4 580090776 Electric Motor ...................................................................................................... 1
5 932201907 Capscrew ............................................................................................................ 3
6 580038263 Lockwasher ......................................................................................................... 3
7 580015667 Locknut ............................................................................................................... 2
8 449015135 Nut ...................................................................................................................... 2
9 449021003 Washer ............................................................................................................... 2
10 449021006 Washer ............................................................................................................... 2
11 580036487 Support ............................................................................................................... 2
12 580094673 Clamp ................................................................................................................. 1
13 580008824 Capscrew ............................................................................................................ 2
14 580023068 Capscrew ............................................................................................................ 10
15 580035350 Caster ................................................................................................................. 2
15 580052182 Caster ................................................................................................................. 2
16 580032872 Master Drive Unit ................................................................................................ 1
17 932200902 Capscrew ............................................................................................................ 1
18 580034648 Support ............................................................................................................... 1
19 580041025 Ring .................................................................................................................... 1
20 582002913 Support Plate ...................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 1-7


FRAME/DRIVE UNIT

DRIVE UNIT (FIGURE 1-4)

1-8 ©2012 Yale Europe Materials Handling Limited E842


FRAME/DRIVE UNIT

DRIVE UNIT
ITEM PART NO. DESCRIPTION QTY
1 449021001 Washer ............................................................................................................... 1
2 449015014 Nut ...................................................................................................................... 1
3 449015098 Nut ...................................................................................................................... 8
4 580038266 Stud .................................................................................................................... 8
5 272386700 Nut .................................................................................................................. 1
6 580041302 Gear ............................................................................................................... 1
7 272019300 Bearing ........................................................................................................... 2
8 272040800 Spacer ............................................................................................................ 1
9 272006900 Shim ............................................................................................................... 1
10 502659901 Metric Pin ....................................................................................................... 2
11 273129300 Key ................................................................................................................. 2
12 580014457 Kit-Gear .......................................................................................................... 1
13 580041309 Transmission Housing .................................................................................... 1
14 580014447 Drain Plug ....................................................................................................... 2
15 580032872 Master Drive Unit ................................................................................................ 1
16 580014440 Shim ............................................................................................................... 1
17 580014439 Shim ............................................................................................................... 1
18 580014441 Bearing ........................................................................................................... 2
19 580038001 Snap Ring ....................................................................................................... 1
20 580038005 Snap Ring ....................................................................................................... 1
21 580014438 Seal ................................................................................................................ 1
22 580022041 Drive Wheel Rubber 72Sh .................................................................................. 1
22 580013479 Drive Wheel Poly 95Sh ....................................................................................... 1
22 580013477 Drive Wheel No Marking 72Sh ........................................................................... 1
22 580013478 Drive Wheel Cold Storage 72Sh ......................................................................... 1
22 580038927 Drive Wheel Antistatic vulkollan .......................................................................... 1
23 582021324
449001058 Capscrew ............................................................................................................ 5
24 580038285 Lockwasher ......................................................................................................... 5
25 580032937 Steering Tiller ................................................................................................. 1
26 900005220 Capscrew ....................................................................................................... 6
27 580037979 Thrust Washer ................................................................................................ 1
28 580038006 Snap Ring ....................................................................................................... 1
29 580041303 Gear .................................................................................................................... 1
30 580038267 O-Ring ................................................................................................................ 1
31 449021001 Washer ............................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 1-9


FRAME/DRIVE UNIT

TRACTION MOTOR (FIGURE 1-5)

1-10 ©2012 Yale Europe Materials Handling Limited E842


FRAME/DRIVE UNIT

TRACTION MOTOR
ITEM PART NO. DESCRIPTION QTY
1 580096970 Capscrew ....................................................................................................... 3
2 051519700 Snap Ring ....................................................................................................... 1
3 015918400 Snap Ring ....................................................................................................... 1
4 022061000 Ball Bearing .................................................................................................... 1
5 062157200 Snap Ring ....................................................................................................... 1
6 580097056 Sensor ............................................................................................................ 1
7 449029013 Ring ................................................................................................................ 1
8 580097062 Stator .............................................................................................................. 1
9 272479200 Wire Seal ........................................................................................................ 2
10 580097059 Contact ........................................................................................................... 2
11 278131200 Connector (2 Way) ......................................................................................... 1
12 580097049 Shield ............................................................................................................. 1
13 580097054 Seal ................................................................................................................ 1
14 504152200 Snap Ring ....................................................................................................... 1
15 580097055 Thrust Washer ................................................................................................ 1
16 024522300 Ball Bearing .................................................................................................... 1
17 580096952 Key ................................................................................................................. 1
18 580097063 Rotor ............................................................................................................... 1
19 273128900 Key ................................................................................................................. 1
20 580097060 Wire ................................................................................................................ 3
21 580097061 Lug ................................................................................................................. 3
22 580097058 Grommet ........................................................................................................ 1
23 580097053 Shield ............................................................................................................. 1
24 580097057 Sensor ............................................................................................................ 1
25 932200902 Capscrew ....................................................................................................... 1
26 580090776 Electric Motor ...................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 1-11


FRAME/DRIVE UNIT

TIE RODS (FIGURE 1-6)

1-12 ©2012 Yale Europe Materials Handling Limited E842


FRAME/DRIVE UNIT

TIE RODS
ITEM PART NO. DESCRIPTION QTY
1 580063754 Axle ..................................................................................................................... 2
2 272008800 Grease Fitting ..................................................................................................... 2
3 449034030 Roll Pin ............................................................................................................... 7
4 580033762 Pin ....................................................................................................................... 2
5 580077733 Clip ...................................................................................................................... 2
6 580064033 Grease Fitting ..................................................................................................... 4
7 580073656 Clip ...................................................................................................................... 2
8 580084449 Cotter Pin ............................................................................................................ 2
9 580034176 Pin ....................................................................................................................... 2
10 580063912 Pin ....................................................................................................................... 2
11 g 580034138 Lever ................................................................................................................... 1
11 h 580034139 Lever ................................................................................................................... 1
11 i 580034140 Lever ................................................................................................................... 1
12 g 582000351 Pin ....................................................................................................................... 1
12 h 582000352 Pin ....................................................................................................................... 1
12 i 582000353 Pin ....................................................................................................................... 1
13 de 582000341 Rod ..................................................................................................................... 2
13 ae 582000344 Rod ..................................................................................................................... 2
13 be 582000345 Rod ..................................................................................................................... 2
13 ce 582000346 Rod ..................................................................................................................... 2
13 df 582000347 Rod ..................................................................................................................... 2
13 af 582000348 Rod ..................................................................................................................... 2
13 bf 582000349 Rod ..................................................................................................................... 2
13 cf 582000350 Rod ..................................................................................................................... 2
14 580063980 Spacer ................................................................................................................ 4
15 272074600 Bushing ............................................................................................................... 2
16 580034136 Bushing ............................................................................................................... 4
17 272095400 Bushing ............................................................................................................... 2
18 273032800 Bushing ............................................................................................................... 4

FOOTNOTES:
a L=1180mm f only for 2,2T or 2,0T with 300Ah battery
b L=1400mm g W=520mm
c L=1600mm h W=560mm
d L=980mm i W=650mm
e only for 1,8T or 2,0T with 200Ah battery

E842 ©2012 Yale Europe Materials Handling Limited 1-13


FRAME/DRIVE UNIT

CASTER WHEELS (FIGURE 1-7)

ITEM PART NO. DESCRIPTION QTY


1 580035350 Caster ................................................................................................................. 2
2 580037727 Support ........................................................................................................... 1
3 524148571 Capscrew ....................................................................................................... 1
4 580037728 Support ........................................................................................................... 1
5 580037734 Capscrew ....................................................................................................... 1
6 580037730 Bushing .......................................................................................................... 2
7 015120100 Ball Bearing .................................................................................................... 2
8 580037729 Spacer ............................................................................................................ 1
9 580037499 Caster Wheel .................................................................................................. 1
10 524148554 Locknut ........................................................................................................... 2
11 580037500 Spring ............................................................................................................. 1
12 580023068 Capscrew ....................................................................................................... 12

1-14 ©2012 Yale Europe Materials Handling Limited E842


FRAME/DRIVE UNIT

NOTES

E842 ©2012 Yale Europe Materials Handling Limited 1-15


FRAME/DRIVE UNIT

CASTER WHEELS (FIGURE 1-8)


ADJUSTABLE

1-16 ©2012 Yale Europe Materials Handling Limited E842


FRAME/DRIVE UNIT

CASTER WHEELS
ADJUSTABLE

ITEM PART NO. DESCRIPTION QTY


1 582002425 Caster Wheel Assembly ..................................................................................... 2
2 582010616 Support ........................................................................................................... 1
3 524299833 Locknut ........................................................................................................... 1
4 582010615 Bumper ........................................................................................................... 1
5 449001230 Screw ............................................................................................................. 1
6 582003774 Screw ............................................................................................................. 2
7 582003765 Adjuster .......................................................................................................... 2
8 582003769 Pin .................................................................................................................. 2
9 582010614 Wheel Assy .................................................................................................... 1
9 582003775 Guard ......................................................................................................... 2
10 524149840 Wheel Assy ................................................................................................ 1
11 524149842 Tube ....................................................................................................... 1
12 524149843 Bearing .................................................................................................. 2
13 524149841 Wheel ..................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 1-17


FRAME/DRIVE UNIT

LOAD WHEELS (FIGURE 1-9)

ITEM PART NO. DESCRIPTION QTY


1 273011400 Bushing ............................................................................................................... 4
2 580064668 Load Wheel ......................................................................................................... 2
3 580064749 Bushing .......................................................................................................... 2
4 950433907 Bearing Ball .................................................................................................... 2
5 580059474 Load Wheel .................................................................................................... 1
6 580064754 Spacer ............................................................................................................ 1
7 580059454 Lever ................................................................................................................... 2
8 580064669 Capscrew ............................................................................................................ 2

1-18 ©2012 Yale Europe Materials Handling Limited E842


FRAME/DRIVE UNIT

LOAD WHEELS (FIGURE 1-10)


TANDEM

ITEM PART NO. DESCRIPTION QTY


1 273011400 Bushing ............................................................................................................... 4
2 580053822 Lever ................................................................................................................... 2
3 580064740 Washer ............................................................................................................... 4
4 580059462 Rocker Plate ....................................................................................................... 4
5 272046300 Bushing ............................................................................................................... 4
6 580059464 Capscrew ............................................................................................................ 4
7 580059476 Load Wheel ......................................................................................................... 4
8 580064749 Bushing .......................................................................................................... 2
9 950433907 Bearing Ball .................................................................................................... 2
10 580059473 Roller .............................................................................................................. 1
11 580059475 Spacer ............................................................................................................ 1

E842 ©2012 Yale Europe Materials Handling Limited 1-19


FRAME/DRIVE UNIT

NOTES

1-20 ©2012 Yale Europe Materials Handling Limited E842


SECTION 2

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ELECTRONIC SYSTEM .................................................................................................................................. 2-2


POWER CABLES ............................................................................................................................................ 2-4
WIRE HARNESS ............................................................................................................................................. 2-6

E842 ©2012 Yale Europe Materials Handling Limited 2-1


ELECTRICAL SYSTEM

ELECTRONIC SYSTEM (FIGURE 2-1)

2-2 ©2012 Yale Europe Materials Handling Limited E842


ELECTRICAL SYSTEM

ELECTRONIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 932200907 Capscrew ............................................................................................................ 2
2 449021003 Washer ............................................................................................................... 10
2 449021003 Washer with battery charger on board ................................................................ 13
3 580035643 Power Cable ....................................................................................................... 1
4 580035639 Battery Connector ............................................................................................... 1
5 504058760 Contactor ............................................................................................................ 1
6 272378800 Plug ..................................................................................................................... 2
7 940004903 Washer ............................................................................................................... 4
7 940004903 Washer with battery charger on board ................................................................ 8
8 580035673 Capscrew ............................................................................................................ 2
9 449015014 Nut ...................................................................................................................... 4
10 449021001 Washer ............................................................................................................... 6
11 580096589 Fuse .................................................................................................................... 1
12 580060500 Isolator ................................................................................................................ 1
13 580009061 Screw .................................................................................................................. 2
14 580060506 Isolator ................................................................................................................ 1
15 580006764 Capscrew with battery charger on board ............................................................ 2
16 580014683 Holder with battery charger on board ................................................................. 1
17 518798654 Screw .................................................................................................................. 2
18 580003615 Nut with battery charger on board ...................................................................... 2
19 580013300 Battery Charger optional ..................................................................................... 1
20 449015135 Nut ...................................................................................................................... 5
20 449015135 Nut with battery charger on board ...................................................................... 8
21 580094481 Clip ...................................................................................................................... 1
22 449021002 Washer ............................................................................................................... 5
23 580094386 Capscrew ............................................................................................................ 2
24 580017101 Washer ............................................................................................................... 5
25 932200901 Capscrew ............................................................................................................ 1
26 272347600 Plate .................................................................................................................... 2
27 580094480 Clip ...................................................................................................................... 1
28 501738901 Capscrew ............................................................................................................ 1
29 580091742 Controller ............................................................................................................ 1
30 580063867 Support ............................................................................................................... 1
31 449015021 Nut ...................................................................................................................... 2
32 580091804 Relay ................................................................................................................... 1
33 449015112 Locknut ............................................................................................................... 1
34 505966547 Capscrew ............................................................................................................ 1
35 524330806 Panel ................................................................................................................... 1
36 580091806 Horn .................................................................................................................... 1
37 580094402 Capscrew ............................................................................................................ 5
38 580094362 Ignition Switch ..................................................................................................... 1
39 273004100 BDI And Hourmeter ............................................................................................ 1
39 580096845 Display optional .................................................................................................. 1
40 580093734 Clip ...................................................................................................................... 4
41 449015002 Nut ...................................................................................................................... 2
42 580024707 Capscrew ............................................................................................................ 2
43 580094533 Instrument Panel ................................................................................................. 1
44 580019665 Emergency Disconnect Switch ........................................................................... 1
45 582002975 Support ............................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 2-3


ELECTRICAL SYSTEM

POWER CABLES (FIGURE 2-2)

2-4 ©2012 Yale Europe Materials Handling Limited E842


ELECTRICAL SYSTEM

POWER CABLES
ITEM PART NO. DESCRIPTION QTY
1 580035639 Battery Connector ............................................................................................... 1
2 580035638 Battery Connector Housing ................................................................................. 1
3 580035356 Power Cable ....................................................................................................... 1
4 580035355 Power Cable ....................................................................................................... 1
5 580094725 Battery Connector And Cable ............................................................................. 1
6 580035642 Battery Connector Housing ................................................................................. 1
7 580094727 Battery Cable ...................................................................................................... 1
8 580094726 Battery Cable ...................................................................................................... 1
9 580019665 Emergency Disconnect Switch ........................................................................... 1
10 580094486 Power Cable ....................................................................................................... 1
11 580096589 Fuse .................................................................................................................... 1
12 580094493 Power Cable ....................................................................................................... 1
13 580093317 Power Cable ....................................................................................................... 1
14 580094488 Power Cable ....................................................................................................... 1
15 580094492 Power Cable ....................................................................................................... 1
16 504058760 Contactor ............................................................................................................ 1
17 580013300 Battery Charger .................................................................................................. 1

E842 ©2012 Yale Europe Materials Handling Limited 2-5


ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-3)

2-6 ©2012 Yale Europe Materials Handling Limited E842


ELECTRICAL SYSTEM

WIRE HARNESS
ITEM PART NO. DESCRIPTION QTY
1 580091742 Controller ............................................................................................................ 1
2 580094261 Wire Harness ...................................................................................................... 1
3 580019665 Emergency Disconnect Switch ........................................................................... 1
4 505972555 Fuse (10 Amp) .................................................................................................... 2
5 580094362 Ignition Switch ..................................................................................................... 1
6 273004100 BDI And Hourmeter ............................................................................................ 1
7 580091806 Horn .................................................................................................................... 1
8 580091804 Relay ................................................................................................................... 1
9 504058760 Contactor ............................................................................................................ 1
10 580013300 Battery Charger .................................................................................................. 1
11 580049918 Wire Harness (LED Battery Discharge Indicator) ............................................... 1
12 580014683 Holder ................................................................................................................. 1
13 580096592 Wire Harness ...................................................................................................... 1
14 580094730 Wire Harness ...................................................................................................... 1
15 580033439 Horn .................................................................................................................... 1
16 580013974 Sensor ................................................................................................................ 1
17 580094484 Wire Harness ...................................................................................................... 1
18 580096845 Display ................................................................................................................ 1
19 580096849 Wire Harness ...................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 2-7


ELECTRICAL SYSTEM

NOTES

2-8 ©2012 Yale Europe Materials Handling Limited E842


SECTION 3

3 STEER HANDLE/BRAKE SYSTEM


CONTENTS

SECTION 3
STEER HANDLE/BRAKE SYSTEM

DESCRIPTION PAGE

DRAWBAR CONTROL BOX ........................................................................................................................... 3-2


ELECTROMAGNETIC BRAKE
FOR 1,8T ..................................................................................................................................................... 3-6
FOR 2,0T AND 2,2T .................................................................................................................................... 3-8

E842 ©2012 Yale Europe Materials Handling Limited 3-1


STEER HANDLE/BRAKE SYSTEM

DRAWBAR CONTROL BOX (FIGURE 3-1)

3-2 ©2012 Yale Europe Materials Handling Limited E842


STEER HANDLE/BRAKE SYSTEM

DRAWBAR CONTROL BOX


ITEM PART NO. DESCRIPTION QTY
b 524232715 Steering (Tiller Head Assembly , Cold Storage) ................................................. 1
b 524330465 Tiller Head Assembly (Cold Storage with Snails) ............................................... 1
c 550013693 Tiller Head Assembly (Std Cold Storage with Interblock) ................................... 1
c 550014258 Tiller Head Assembly (Std Cold Storage Pallet-Stacker AC) .............................. 1
1 524153649 Kit-Creep Speed ............................................................................................. 1
2 b 580011989 Tiller Head (Lower, Standard On/Off) ............................................................. 1
2 c 524338448 Cover (Lower Half) ......................................................................................... 1
3 524330472 Tiller Head (Upper Assembly without Snails) ................................................. 1
4 b 524139006 Tiller Head (Upper) (With and Without Snails) ........................................... 1
4 c 524228248 Cover (Upper Half)(With and without Snails) ............................................. 1
5 582010514
580011991 Cover (Belly Switch) ................................................................................... 1
6 580038175 Spring ......................................................................................................... 1
7 524236628 LH Butterfly ................................................................................................ 1
8 580012970 Spring gray color ........................................................................................ 1
9 580012969 Spring ......................................................................................................... 1
10 524139009 Cover (Horn) .............................................................................................. 1
11 524148521 Switch Assembly ........................................................................................ 4
12 524149804 Button (On/Off Push Button, Gold) ........................................................ 1
13 580055434 Cover ..................................................................................................... 1
14 580026824 Microswitch ............................................................................................ 1
15 580026296 Capscrew ................................................................................................... 2
16 940004902 Washer ....................................................................................................... 2
17 524236627 RH Butterfly ................................................................................................ 1
18 580012962 Bushing ...................................................................................................... 2
19 580060389 Spring copper color .................................................................................... 1
20 582010515
580013106 Camshaft .................................................................................................... 1
21 b 580094457 Control Card (Std Cold Storage with Snails) .............................................. 1
21 580064491 Printed Circuit Board (Std Cold Storage without Snails) ............................ 1
21 c 524277849
582006562 Printed Circuit Board (Plallet-Stacker AC) ................................................. 1
22 932200907 Capscrew ............................................................................................................ 3
23 524184770 Tiller Arm ............................................................................................................ 1
24 272076200 Plug ..................................................................................................................... 1
24 272015100 Bushing ............................................................................................................... 2
25 272106000 Screw .................................................................................................................. 1
26 580035765 Shock Absorber .................................................................................................. 1
27 449001265 Capscrew ............................................................................................................ 1
28 504229298 Nut ...................................................................................................................... 1
29 272015100 Bushing ............................................................................................................... 2
30 449013001 Setscrew ............................................................................................................. 1
31 580035055 Wire Harness ...................................................................................................... 1
32 449021001 Washer ............................................................................................................... 2
33 580040811 Plate .................................................................................................................... 1
34 580027677 Capscrew ............................................................................................................ 1
35 580033476 Pin ....................................................................................................................... 1
36 449034001 Roll Pin ............................................................................................................... 1
37 449001013 Capscrew ............................................................................................................ 2
38 449022016 Lockwasher ......................................................................................................... 2
a 580079167 Support (With Snails) .......................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 3-3


STEER HANDLE/BRAKE SYSTEM

DRAWBAR CONTROL BOX


ITEM PART NO. DESCRIPTION QTY
a 580078921 Steel Plate (With Snails) ..................................................................................... 1

FOOTNOTES:
a Not Illustrated c S/N E842T01620H →
b → S/N E842T01619H

3-4 ©2012 Yale Europe Materials Handling Limited E842


STEER HANDLE/BRAKE SYSTEM

NOTES

E842 ©2012 Yale Europe Materials Handling Limited 3-5


STEER HANDLE/BRAKE SYSTEM

ELECTROMAGNETIC BRAKE (FIGURE 3-2)


FOR 1,8T

3-6 ©2012 Yale Europe Materials Handling Limited E842


STEER HANDLE/BRAKE SYSTEM

ELECTROMAGNETIC BRAKE
FOR 1,8T

ITEM PART NO. DESCRIPTION QTY


1 580094788 Capscrew ....................................................................................................... 3
2 580035382 Magnetic Brake .............................................................................................. 1
3 580035384 Hub ................................................................................................................. 1
4 272037300 Brake Disk ...................................................................................................... 1
5 580088527 Flange ............................................................................................................ 1
6 580093664 Magnetic Brake ................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 3-7


STEER HANDLE/BRAKE SYSTEM

ELECTROMAGNETIC BRAKE (FIGURE 3-3)


FOR 2,0T AND 2,2T

ITEM PART NO. DESCRIPTION QTY


1 580081696 Brake Assy .......................................................................................................... 1
2 580011872 Capscrew ....................................................................................................... 3
3 580081695 Coil ................................................................................................................. 1
4 580035385 Coil (Hub) ....................................................................................................... 1
5 272034900 Disk ................................................................................................................ 1
6 580077043 Disk ................................................................................................................ 1
7 524148447 Band ................................................................................................................... 1
8 524213453 Dust Cap ............................................................................................................. 1

3-8 ©2012 Yale Europe Materials Handling Limited E842


SECTION 4

4 HYDRAULIC SYSTEM
CONTENTS

SECTION 4
HYDRAULIC SYSTEM

DESCRIPTION PAGE

DISTRIBUTOR
FOR 1,8T ..................................................................................................................................................... 4-2
FOR 2,0T AND 2,2T .................................................................................................................................... 4-4
HYDRAULIC SYSTEM .................................................................................................................................... 4-6

E842 ©2012 Yale Europe Materials Handling Limited 4-1


HYDRAULIC SYSTEM

DISTRIBUTOR (FIGURE 4-1)


FOR 1,8T

4-2 ©2012 Yale Europe Materials Handling Limited E842


HYDRAULIC SYSTEM

DISTRIBUTOR
FOR 1,8T

ITEM PART NO. DESCRIPTION QTY


1 580096584 Kit-Motor ......................................................................................................... 1
2 580096585 Pump Motor .................................................................................................... 1
3 580037519 Kit-Brush ......................................................................................................... 1
4 580082271 Bearing ........................................................................................................... 1
5 580096586 Flange ............................................................................................................ 1
6 580037917 Coupling ......................................................................................................... 1
7 580096579 Kit-Adapter ..................................................................................................... 1
8 580096583 Kit-Relief Valve ............................................................................................... 1
9 580096580 O-Ring ............................................................................................................ 1
10 580096582 Kit-Pump ......................................................................................................... 1
11 580084848 Kit-Service ...................................................................................................... 1
12 518818830 Strainer ........................................................................................................... 1
13 272375400 Plug ................................................................................................................ 1
14 580037752 Tube Assy ...................................................................................................... 1
15 580084847 Elbow .............................................................................................................. 1
16 272376000 Tank ............................................................................................................... 1
17 580037750 Reservoir ........................................................................................................ 1
18 277315200 Union .............................................................................................................. 1
19 580084844 Flow Valve ...................................................................................................... 1
20 580096581 Kit-Valve ......................................................................................................... 1
21 580096231 Hydraulic Power Unit .......................................................................................... 1
22 582001963 Damper ........................................................................................................... 2
23 582002587 Rubber Mount ..................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 4-3


HYDRAULIC SYSTEM

DISTRIBUTOR (FIGURE 4-2)


FOR 2,0T AND 2,2T

4-4 ©2012 Yale Europe Materials Handling Limited E842


HYDRAULIC SYSTEM

DISTRIBUTOR
FOR 2,0T AND 2,2T

ITEM PART NO. DESCRIPTION QTY


1 580096588 Kit-Motor ......................................................................................................... 1
2 580096585 Pump Motor .................................................................................................... 1
3 580037519 Kit-Brush ......................................................................................................... 1
4 580082271 Bearing ........................................................................................................... 1
5 580037917 Coupling ......................................................................................................... 1
6 580096579 Kit-Adapter ..................................................................................................... 1
7 580096583 Kit-Relief Valve ............................................................................................... 1
8 580096580 O-Ring ............................................................................................................ 1
9 580096582 Kit-Pump ......................................................................................................... 1
10 580084848 Kit-Service ...................................................................................................... 1
11 518818830 Strainer ........................................................................................................... 1
12 580084847 Elbow .............................................................................................................. 1
13 580037752 Tube Assy ...................................................................................................... 1
14 272375400 Plug ................................................................................................................ 1
15 272376000 Tank ............................................................................................................... 1
16 580037750 Reservoir ........................................................................................................ 1
17 277315200 Union .............................................................................................................. 1
18 580084844 Flow Valve ...................................................................................................... 1
19 580096581 Kit-Valve ......................................................................................................... 1
20 580096232 Hydraulic Power Unit .......................................................................................... 1
21 582001963 Damper ............................................................................................................... 2
22 582002587 Rubber Mount ..................................................................................................... 1

E842 ©2012 Yale Europe Materials Handling Limited 4-5


HYDRAULIC SYSTEM

HYDRAULIC SYSTEM (FIGURE 4-3)

ITEM PART NO. DESCRIPTION QTY


1 580035297 Hydraulic Hose Asm ........................................................................................... 1
2 277363800 Fitting .................................................................................................................. 1
3 580032877 Cylinder Assy ...................................................................................................... 1
4 580036068 Kit-Seal ............................................................................................................... 1
5 580008442 Capscrew ............................................................................................................ 2
6 580096231 Hydraulic Power Unit For 1,8T or 2,0T battery 200Ah ........................................ 1
6 580096232 Hydraulic Power Unit For 2,2T or 2,0T battery 300Ah ........................................ 1
7 580053419 Capscrew ............................................................................................................ 1
8 449015036 Locknut ............................................................................................................... 2
9 931014918 Capscrew ............................................................................................................ 1
10 272469000 Washer ............................................................................................................... 4

4-6 ©2012 Yale Europe Materials Handling Limited E842


SECTION 5

5 OPTIONS
CONTENTS

SECTION 5
OPTIONS

DESCRIPTION PAGE

ADJUSTABLE TIE RODS ............................................................................................................................... 5-10


CASTER WHEELS
SWIVEL ....................................................................................................................................................... 5-6
LATERAL FRAME PROTECTION .................................................................................................................. 5-4
LOAD BACKREST .......................................................................................................................................... 5-2
LOAD WHEELS
VEGETABLE MARKET APP ....................................................................................................................... 5-8

E842 ©2012 Yale Europe Materials Handling Limited 5-1


OPTIONS

LOAD BACKREST (FIGURE 5-1)

5-2 ©2012 Yale Europe Materials Handling Limited E842


OPTIONS

LOAD BACKREST
ITEM PART NO. DESCRIPTION QTY
1 272388600 Load Backrest h=1520mm .................................................................................. 1
1 272393800 Load Backrest h=1760mm .................................................................................. 1
2 505974575 Capscrew ............................................................................................................ 6
3 449015098 Nut ...................................................................................................................... 6
4 449021001 Washer ............................................................................................................... 6

E842 ©2012 Yale Europe Materials Handling Limited 5-3


OPTIONS

LATERAL FRAME PROTECTION (FIGURE 5-2)

5-4 ©2012 Yale Europe Materials Handling Limited E842


OPTIONS

LATERAL FRAME PROTECTION


ITEM PART NO. DESCRIPTION QTY
1 a 580041287 Plate .................................................................................................................... 2
1 b 580041288 Plate .................................................................................................................... 2
2 506395587 Capscrew ............................................................................................................ 4

FOOTNOTES:
a Only with 200Ah battery b Only with 300Ah battery

E842 ©2012 Yale Europe Materials Handling Limited 5-5


OPTIONS

CASTER WHEELS (FIGURE 5-3)


SWIVEL

5-6 ©2012 Yale Europe Materials Handling Limited E842


OPTIONS

CASTER WHEELS
SWIVEL

ITEM PART NO. DESCRIPTION QTY


1 580052182 Caster ................................................................................................................. 2
2 580052183 Support ........................................................................................................... 1
3 580052209 Pin .................................................................................................................. 1
4 580052186 Shock Absorber .............................................................................................. 2
5 273086700 Snap Ring ....................................................................................................... 4
6 524148571 Capscrew ....................................................................................................... 1
7 580052184 Support ........................................................................................................... 1
8 580037734 Capscrew ....................................................................................................... 1
9 580051995 Screw ............................................................................................................. 1
10 580037730 Bushing .......................................................................................................... 2
11 580037736 Caster Wheel .................................................................................................. 1
12 015120100 Ball Bearing ................................................................................................ 2
13 580037499 Caster Wheel ............................................................................................. 1
14 580037729 Spacer ........................................................................................................ 1
15 524148554 Locknut ........................................................................................................... 1
16 272468900 Washer ........................................................................................................... 1
17 580052185 Spring ............................................................................................................. 1

E842 ©2012 Yale Europe Materials Handling Limited 5-7


OPTIONS

LOAD WHEELS (FIGURE 5-4)


VEGETABLE MARKET APP

ITEM PART NO. DESCRIPTION QTY


1 273011400 Bushing ............................................................................................................... 4
2 580059454 Lever ................................................................................................................... 2
3 580059476 Load Wheel ......................................................................................................... 2
4 580064749 Bushing .......................................................................................................... 2
5 950433907 Bearing Ball .................................................................................................... 2
6 580059473 Roller .............................................................................................................. 1
7 580059475 Spacer ............................................................................................................ 1
8 580062921 Retainer .............................................................................................................. 2
9 580064669 Capscrew ............................................................................................................ 2

5-8 ©2012 Yale Europe Materials Handling Limited E842


OPTIONS

NOTES

E842 ©2012 Yale Europe Materials Handling Limited 5-9


OPTIONS

ADJUSTABLE TIE RODS (FIGURE 5-5)

5-10 ©2012 Yale Europe Materials Handling Limited E842


OPTIONS

ADJUSTABLE TIE RODS


ITEM PART NO. DESCRIPTION QTY
1 272074600 Bushing ............................................................................................................... 2
2 580084449 Cotter Pin ............................................................................................................ 9
3 272008800 Grease Fitting ..................................................................................................... 6
4 580033762 Pin ....................................................................................................................... 2
5 272095400 Bushing ............................................................................................................... 2
6 g 580034138 Lever ................................................................................................................... 1
6 h 580034139 Lever ................................................................................................................... 1
6 i 580034140 Lever ................................................................................................................... 1
7 580034136 Bushing ............................................................................................................... 4
8 272030600 Pin ....................................................................................................................... 2
9 af 582000033 Rod ..................................................................................................................... 2
9 ad 582000035 Rod Assy ............................................................................................................ 2
9 ae 582000036 Rod Assy ............................................................................................................ 2
9 ac 582000034 Rod ..................................................................................................................... 2
9 bc 582000037 Rod Assy ............................................................................................................ 2
9 bd 582000038 Rod Assy ............................................................................................................ 2
9 be 580083576 Rod Assy ............................................................................................................ 1
10 272064600 Nut ...................................................................................................................... 2
11 580015576 Pin ....................................................................................................................... 2
12 580083622 Rod End .............................................................................................................. 2
13 580063912 Pin ....................................................................................................................... 2
14 273032800 Bushing ............................................................................................................... 4
15 580063754 Axle ..................................................................................................................... 2
16 g 582000351 Pin ....................................................................................................................... 1
16 h 582000352 Pin ....................................................................................................................... 1
16 i 582000353 Pin ....................................................................................................................... 1

FOOTNOTES:
a For Battery 210Ah f L=980mm
b For Battery 315Ah g W=520mm
c L=1180mm h W=560mm
d L=1400mm i W=650mm
e L=1600mm

E842 ©2012 Yale Europe Materials Handling Limited 5-11


OPTIONS

NOTES

5-12 ©2012 Yale Europe Materials Handling Limited E842


SECTION 6

6 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 6
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

015120100 1-14 7 5-11 14 518798654 2-3 17 524216526 1-5 8


5-7 12 273086700 5-7 5 518818830 4-3 12 524216766 1-5 8
015918400 1-11 3 273128900 1-11 19 4-5 11 524228248 3-3 4
022061000 1-11 4 273129300 1-9 11 524139006 3-3 4 524232715 3-3
024522300 1-11 16 277315200 4-3 18 524139009 3-3 10 524236627 3-3 17
051519700 1-11 2 4-5 17 524139322 1-5 2 524236628 3-3 7
062157200 1-11 5 277363800 4-6 2 524148447 1-7 3 524259713 1-5 8
272006900 1-9 9 278131200 1-11 11 3-8 7 524299833 1-17 3
272008800 1-13 2 449001013 3-3 37 524148521 3-3 11 524330465 3-3
5-11 3 449001058 1-9 23 524148554 1-14 10 524330472 3-3 3
272015100 3-3 24 449001230 1-17 5 5-7 15 524330806 1-5 4
3-3 29 449001265 3-3 27 524148571 1-14 3 2-3 35
272019300 1-9 7 449013001 3-3 30 5-7 6 524338448 3-3 2
272030600 5-11 8 449015002 2-3 41 524149804 3-3 12 550013693 3-3
272034900 3-8 5 449015014 1-9 2 524149840 1-17 10 550014258 3-3
272037300 3-7 4 2-3 9 524149841 1-17 13 580003615 2-3 18
272040800 1-9 8 449015021 2-3 31 524149842 1-17 11 580006764 2-3 15
272046300 1-19 5 449015036 4-6 8 524149843 1-17 12 580008442 4-6 5
272064600 5-11 10 449015098 1-9 3 524153649 3-3 1 580008824 1-7 13
272074600 1-13 15 5-3 3 524160020 1-3 4 580009061 2-3 13
5-11 1 449015112 2-3 33 524167780 1-3 8 580011872 3-8 2
272076200 3-3 24 449015135 1-7 8 524184770 3-3 23 580011989 3-3 2
272095400 1-13 17 2-3 20 524213453 1-7 1 580011991 3-3 5
5-11 5 2-3 20 3-8 8 580012962 3-3 18
272106000 3-3 25 449021001 1-9 1 524213454 1-7 1 580012967 1-5 3
272213200 1-5 5 1-9 31 524216189 1-5 8 580012968 1-5 1
272213500 1-5 9 2-3 10 524216190 1-5 8 580012969 3-3 9
272213600 1-5 7 3-3 32 524216191 1-5 8 580012970 3-3 8
272219100 1-5 11 5-3 4 524216192 1-5 8 580013106 3-3 20
272337900 1-3 2 449021002 2-3 22 524216193 1-5 8 580013300 2-3 19
272338200 1-3 11 449021003 1-7 9 524216194 1-5 8 2-5 17
272347600 2-3 26 2-3 2 524216195 1-5 8 2-7 10
272375400 4-3 13 2-3 2 524216196 1-5 8 580013477 1-9 22
4-5 14 449021006 1-7 10 524216197 1-5 8 580013478 1-9 22
272376000 4-3 16 449022016 3-3 38 524216198 1-5 8 580013479 1-9 22
4-5 15 449029013 1-11 7 524216199 1-5 8 580013990 1-3 3
272378800 2-3 6 449034001 3-3 36 524216200 1-5 8 580014438 1-9 21
272386700 1-9 5 449034030 1-13 3 524216201 1-5 8 580014439 1-9 17
272388600 5-3 1 501738901 2-3 28 524216202 1-5 8 580014440 1-9 16
272393800 5-3 1 502659901 1-9 10 524216203 1-5 8 580014441 1-9 18
272468900 5-7 16 504058760 2-3 5 524216204 1-5 8 580014447 1-9 14
272469000 4-6 10 2-5 16 524216205 1-5 8 580014457 1-9 12
272479200 1-11 9 2-7 9 524216206 1-5 8 580014683 2-3 16
273004100 2-3 39 504152200 1-11 14 524216207 1-5 8 2-7 12
2-7 6 504229298 3-3 28 524216208 1-5 8 580014880 1-5 6
273011400 1-18 1 505966547 2-3 34 524216209 1-5 8 580015576 5-11 11
1-19 1 505972555 2-7 4 524216210 1-5 8 580015667 1-3 10
5-8 1 505974575 5-3 2 524216211 1-5 8 1-7 7
273032800 1-13 18 506395587 5-5 2 524216212 1-5 8 580017101 2-3 24

E842 ©2012 Yale Europe Materials Handling Limited 6-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580019665 2-3 44 580037500 1-14 11 580059462 1-19 4 580088528 1-7 3


2-5 9 580037519 4-3 3 580059464 1-19 6 580090776 1-7 4
2-7 3 4-5 3 580059473 1-19 10 1-11 26
580021944 1-3 1 580037727 1-14 2 5-8 6 580091742 2-3 29
580022030 1-3 1 580037728 1-14 4 580059474 1-18 5 2-7 1
580022041 1-9 22 580037729 1-14 8 580059475 1-19 11 580091804 2-3 32
580023068 1-7 14 5-7 14 5-8 7 2-7 8
1-14 12 580037730 1-14 6 580059476 1-19 7 580091806 2-3 36
580024707 2-3 42 5-7 10 5-8 3 2-7 7
580026296 3-3 15 580037734 1-14 5 580060389 3-3 19 580093317 2-5 13
580026824 3-3 14 5-7 8 580060500 2-3 12 580093664 1-7 2
580027677 3-3 34 580037736 5-7 11 580060506 2-3 14 3-7 6
580032872 1-7 16 580037750 4-3 17 580062921 5-8 8 580093734 2-3 40
1-9 15 4-5 16 580063754 1-13 1 580094261 2-7 2
580032877 4-6 3 580037752 4-3 14 5-11 15 580094362 2-3 38
580032937 1-9 25 4-5 13 580063867 2-3 30 2-7 5
580033439 2-7 15 580037917 4-3 6 580063912 1-13 10 580094386 2-3 23
580033475 1-3 6 4-5 5 5-11 13 580094402 2-3 37
580033476 3-3 35 580037979 1-9 27 580063980 1-13 14 580094457 3-3 21
580033762 1-13 4 580038001 1-9 19 580064033 1-13 6 580094480 2-3 27
5-11 4 580038005 1-9 20 580064491 3-3 21 580094481 2-3 21
580034136 1-13 16 580038006 1-9 28 580064668 1-18 2 580094484 2-7 17
5-11 7 580038175 3-3 6 580064669 1-18 8 580094486 2-5 10
580034138 1-13 11 580038263 1-7 6 5-8 9 580094488 2-5 14
5-11 6 580038266 1-9 4 580064740 1-19 3 580094492 2-5 15
580034139 1-13 11 580038267 1-9 30 580064749 1-18 3 580094493 2-5 12
5-11 6 580038285 1-9 24 1-19 8 580094533 2-3 43
580034140 1-13 11 580038927 1-9 22 5-8 4 580094673 1-7 12
5-11 6 580040811 3-3 33 580064754 1-18 6 580094725 2-5 5
580034176 1-13 9 580041025 1-7 19 580064842 1-5 10 580094726 2-5 8
580034648 1-7 18 580041285 1-3 1 580073656 1-13 7 580094727 2-5 7
580035055 3-3 31 580041287 5-5 1 580077043 3-8 6 580094730 2-7 14
580035297 4-6 1 580041288 5-5 1 580077733 1-13 5 580094788 3-7 1
580035350 1-7 15 580041302 1-9 6 580078921 3-4 580096231 4-3 21
1-14 1 580041303 1-9 29 580079167 3-3 4-6 6
580035355 2-5 4 580041309 1-9 13 580081695 3-8 3 580096232 4-5 20
580035356 2-5 3 580049918 2-7 11 580081696 1-7 2 4-6 6
580035382 3-7 2 580051995 5-7 9 3-8 1 580096579 4-3 7
580035384 3-7 3 580052182 1-7 15 580082271 4-3 4 4-5 6
580035385 3-8 4 5-7 1 4-5 4 580096580 4-3 9
580035638 2-5 2 580052183 5-7 2 580083576 5-11 9 4-5 8
580035639 2-3 4 580052184 5-7 7 580083622 5-11 12 580096581 4-3 20
2-5 1 580052185 5-7 17 580084449 1-13 8 4-5 19
580035642 2-5 6 580052186 5-7 4 5-11 2 580096582 4-3 10
580035643 2-3 3 580052209 5-7 3 580084844 4-3 19 4-5 9
580035673 2-3 8 580053419 4-6 7 4-5 18 580096583 4-3 8
580035765 3-3 26 580053822 1-19 2 580084847 4-3 15 4-5 7
580036068 4-6 4 580055434 3-3 13 4-5 12 580096584 4-3 1
580036487 1-7 11 580057830 1-3 9 580084848 4-3 11 580096585 4-3 2
580037499 1-14 9 580059454 1-18 7 4-5 10 4-5 2
5-7 13 5-8 2 580088527 3-7 5 580096586 4-3 5

6-2 ©2012 Yale Europe Materials Handling Limited E842


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580096588 4-5 1 580097062 1-11 8 582000352 1-13 12 582010615 1-17 4


580096589 2-3 11 580097063 1-11 18 5-11 16 582010616 1-17 2
2-5 11 582000033 5-11 9 582000353 1-13 12 900005220 1-9 26
580096592 2-7 13 582000034 5-11 9 5-11 16 900014291 1-3 7
580096845 2-3 39 582000035 5-11 9 582001198 2-7 16 900014292 1-3 5
2-7 18 582000036 5-11 9 582001963 4-3 22 931014918 4-6 9
580096849 2-7 19 582000037 5-11 9 4-5 21 932200901 2-3 25
580096952 1-11 17 582000038 5-11 9 582002425 1-17 1 932200902 1-7 17
580096970 1-11 1 582000341 1-13 13 582002587 4-3 23 1-11 25
580097049 1-11 12 582000344 1-13 13 4-5 22 932200907 2-3 1
580097053 1-11 23 582000345 1-13 13 582002913 1-7 20 3-3 22
580097054 1-11 13 582000346 1-13 13 582002975 2-3 45 932201907 1-7 5
580097055 1-11 15 582000347 1-13 13 582003765 1-17 7 940004902 3-3 16
580097056 1-11 6 582000348 1-13 13 582003769 1-17 8 940004903 2-3 7
580097057 1-11 24 582000349 1-13 13 582003774 1-17 6 2-3 7
580097058 1-11 22 582000350 1-13 13 582003775 1-17 9 950433907 1-18 4
580097059 1-11 10 582000351 1-13 12 582006562 3-3 21 1-19 9
580097060 1-11 20 5-11 16 582010614 1-17 9 5-8 5
580097061 1-11 21

E842 ©2012 Yale Europe Materials Handling Limited 6-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

6-4 ©2012 Yale Europe Materials Handling Limited E842


SECTION 7

7 USER SUPPORT INFORMATION


CONTENTS

SECTION 7
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 7-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 7-2

E842 ©2012 Yale Europe Materials Handling Limited 7-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is


available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

7-2 ©2012 Yale Europe Materials Handling Limited E842


Yale Europe Materials Handling Limited 524301819
Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 05/2012
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702

You might also like