JHA-welding Joint Painting

JOB HAZARD ANALYSIS / RISK ASSESSMENT
PETROFAC INTERNATIONAL LTD.

JOB HAZARD ANALYSIS
PETROFAC JOB NO.: JI-2022
JHA Title: Surface preparation and Touch up Painting
JHA No.:
Work Location: SRIP Site
REV
1
Name
M 015
Company:
Shashank
08.04.15
Antony Rajesh
Date
Name
Signature
Prepared By:
Date:
Bahwan Engineering Company
08.04.15
G V Ajayan
Date
Name
Signature
Sohar Refinery Improvement Project

Sohar, Sultanate of Oman
JV Job No. 120476
Supervisor:
Vishwanath Kurup
08.04.15
Signature
Reviewed By:
08.04.15
Date
Name
Signature
Date
Approved by DPJV HSSE
Approved By:
Please tick ( ) appropriate boxes

1.0
2.0
Permit(s) Required:
PPE Required:
Confined Space Entry
Special Tools and

Equipment Required:
4.0
Potential
Environmental
Hazards
5.0
Non-Destructive Test
Spills (wadi)
Highly Flammable
Toxic
Dust Mask
Face Shield
Welding Mask
Ear Plugs
Earmuffs
Multi-Gas Monitor
Gas Detective
Thermometer
Ventilation Fans
Retrieval Line
Padlock, Hasp, Tags
Gas Badge
Dosimeter
Lifeline
Air Horn
Noise
Whistle
Air Pollution (dust)
Cartridge Respirator
Leather Gloves (welding)

Full Body Harness
Traffic Flags
Air Pollution (smoke)
Soil erosion
Spills (to ground)
Hazardous Materials
(attach SHOC Cards)
Irritant
6.0
Other Potential
Hazards
Electrical
Pressure (air, water, gas)
Light / Dark
Ignition Sources
Dust / Vapor
7.0
Additional
Instructions
Risk Rating Matrix

Severity
0
1
2
3
Carcinogen
Other(s) Specify: Blasting & Painting
Dark Safety Glasses
Night Work
Chemical Goggles
Clear Safety Glasses
Leather Gloves (rigging)

Disposable Coverall
Hard Hat
Cotton Gloves
Coverall
3.0
Energy Isolation
Mechanical (crush points)
Cutting Goggles
Light Meter
Anemometer
Air Blowers
Fire Extinguisher
Lighting (low voltage)
Lighting (high lux)
Traffic Cones
Spill Kits
Explosive
Temperature ()
Welding Aprons
Escape Respirator
Rubber Gloves
Hi-viz Vest / jacket
Welding Leggings
SCBA
Rubberized Cotton
Safety Shoes
Air Pollution (vapor)

Hazards to Flora & Fauna
Ergonomics
Suffocation
Other Trades
Dust Control Measures to be arranged. All equipments to be inspected before engaging on work by DPJV HSSE inspectors.
People
No injury or health effect
Slight injury or health effect
Minor injury or health effect
Major injury or health effect
Asset
No damage
Slight damage
Minor damage
Moderate damage
Environment
No effect
Slight effect
Minor effect
Moderate effect
Reputation
No impact
Slight impact
Minor impact
Moderate impact
Page 1 of 9

JOB HAZARD ANALYSIS
1.0
2.0
Permit(s) Required:
PPE Required:
JHA Title:
Step
1.
Dark Safety Glasses
Dust Mask
Face Shield
Ear Plugs
Earmuffs

Disposable Coverall
PTD or up to 3 fatalities
More than 3 fatalities
Hard Hat
Cotton Gloves
Coverall
4
5
Energy Isolation
Welding Mask

Full Body Harness
Major damage
Massive damage
Night Work
Welding Aprons
Escape Respirator
Rubber Gloves
Major effect
Massive effect
Hazards
Flying Objects
Dust
Pressured Hoses
Slip Trip and falls
High noise level
Operator Error
Fire Explosion
Lack of communication
Prevent Unauthorized Personnel
Risk
Rating
P3,E3
Cutting Goggles
Welding Leggings
SCBA
Rubberized Cotton
Safety Shoes
Major impact
Massive impact
JHA No.:
Activity
Chemical Goggles
Blasting and Painting
Surface Preparation by Hand

and Power tools

JV Job No. 120476
Control Measures
1.1,Supervisor to conduct Tool box
meeting using this JHA make workers
aware of the specific hazards / risk related
to the activity and control measures to be
followed to employees before starting the
work daily basis.
1.2, PTW must be obtained and be at the
job site.
1.3 Job specific and mandatory PPE shall
be worn at all the time.
1.4 All power Tools and Pneumatic Power
Tools must be duly inspected and
checked by a competent person.
1.5 All connections from the air lines shall
be fitted with external clamps and whip
locks to prevent accidental release of air.
Air line must be isolated when not in use.
1.6 Only competent person to operate
equipment.
1.7 Buddy system should be followed at
all times.
1.8 Equipment and hoses should be
properly earthed (to prevent static
electricity)
1.9 Area to be properly barricaded and
provided with proper signage.
1.10 Ensure dip pan and fire extinguisher
M-015
Residual
Risk
P1,E1
Responsible Person
Supervisor /
Permit Holder
Page 2 of 9

JOB HAZARD ANALYSIS
1.0
2.0
Permit(s) Required:
PPE Required:
Hard Hat
Dark Safety Glasses
Dust Mask
Face Shield
Ear Plugs
Cotton Gloves
Coverall
2.
Energy Isolation
Painting / Coating works
Earmuffs

Disposable Coverall
Chemicals
Contact Injury
High Pressure
Slip, Trip and falls
Fire & Explosion
Paint Spillage
Incompetent Workforce
Chronic Health effects
Welding Mask

JV Job No. 120476
Night Work
Chemical Goggles
Welding Aprons
Escape Respirator

Rubber Gloves
Full Body Harness
are provided for the compressor.
1.11 Ensure pressure gauge of the
compressor is on good working condition.
P3, E3
2.1,Supervisor to conduct Tool box

meeting using this JHA make workers
aware of the specific hazards / risk related
to the activity and control measures to be
followed to employees before starting the
work daily basis.
2.2, PTW must be obtained and be at the
job site.
2.3 Suitable PPE shall be worn at all the
time.
2.4 Ensure MSDS of all the paints and
thinners used is available at work place.
2.5 Spill tray shall be provided at the time
of mixing of paint.
2.6 Spilled paint to be disposed off
according
to
Waste
management
procedures.
2.7 No open flames / smoking in and
around the painting areas and paint store.
2.8 Painting area to be properly
barricaded.
2.9 All connections from the air lines shall
be fitted with external clamps and whip
locks to prevent accidental release of air.
2.10 Air line must be isolated when not in
use.
2.11 Only competent person to operate
equipment.
Cutting Goggles
Welding Leggings
SCBA
Rubberized Cotton
Safety Shoes
P1, E1
Supervisor &
Permit Holder
Page 3 of 9

JOB HAZARD ANALYSIS
1.0
2.0
Permit(s) Required:
PPE Required:
Hard Hat
Dark Safety Glasses
Dust Mask
Face Shield
Ear Plugs
Cotton Gloves
Coverall
Energy Isolation
Touch up painting works at

Height.
Earmuffs

Disposable Coverall
Welding Mask
Night Work
Chemical Goggles
Welding Aprons
Escape Respirator

Rubber Gloves
Full Body Harness
2.12 Buddy system should be followed at
all times.
2.13 Equipment and hoses should be
properly earthed (to prevent static
electricity)
2.14 Ensure the equipment / tool to be
used for spray painting (such as Spray
Paint Gun, Hoses, pump etc) are free
from defect.
2.15 Do not eat or smoke wearing a paint
soaked coverall / gloves
2.16 Clean / dispose safely the paint
soaked coverall / gloves.
2.17 Wash hands and face properly
before consuming any food.
2.18 Ensure the employees who are
assigned for the painting work are aware
of the MSDS.
2.19 Spill kit shall be provided near
chemical handling and storage area.
2.20 The empty paint / thinner containers
shall not be stored along with general
waste and make sure they are disposed
as per the contractors instructions.
Work at height/
Fall from height
Unsafe Storage of Paint & Thinner
P3,E2
Fire & Explosion

JV Job No. 120476
3.1 Area to be properly barricaded and

provided with proper signage.
3.2 Workers shall use only Green tagged
scaffolds, must maintain 100% tie of at all
time using their double lanyard harness
while working above 1.8 mtr height.
3.3, Whenever man riding basket or Man
Cutting Goggles
Welding Leggings
SCBA
Rubberized Cotton
Safety Shoes
P1,E1
Supervisor /
Page 4 of 9

JOB HAZARD ANALYSIS
1.0
2.0
Permit(s) Required:
PPE Required:
Energy Isolation
Hard Hat
Dark Safety Glasses
Dust Mask
Face Shield
Ear Plugs
Cotton Gloves
Coverall
Earmuffs

Disposable Coverall
Contaminated Clothing
Welding Mask

JV Job No. 120476
Night Work
Chemical Goggles
Welding Aprons
Escape Respirator

Rubber Gloves
Full Body Harness
lift is used, separate permit to be obtained
and checklist to be filled prior to lift.
3.4, Scaffolds shall be built / modify &
dismantled only by Third party approved
scaffolders, separate work permit shall be
obtained for scaffold erection / dismantling
works.
3.5 Ensure proper ventilation of the area.
3.6 Ensure there is no naked flame or
spark generating equipment in the area
where painting is to be done.
3.7 Never smoke in the area where
painting is in progress.
3.8 Keep the suitable fire extinguishers in
ready condition
3.9 Do not eat or smoke wearing a paint
soaked coverall / gloves
3.10 Clean / dispose safely the paint
soaked coverall / gloves.
3.11 Wash hands and face properly
before consuming any food.
Cutting Goggles
Welding Leggings
SCBA
Rubberized Cotton
Safety Shoes
Permit Holder
Store the paint & thinners in safe &

designated location away
from
source
of
ignition
and
as
per
manufacturers recommendations.
Site clean-up & Housekeeping.

DPJV Emergency numbers to be
displayed prominently at work site.
Emergency at work location
Site Supervisor
Personal Injury
Page 5 of 9

JOB HAZARD ANALYSIS
1.0
2.0
Permit(s) Required:
PPE Required:
Energy Isolation
Hard Hat
Dark Safety Glasses
Dust Mask
Face Shield
Ear Plugs
Cotton Gloves
Coverall
Earmuffs

Disposable Coverall
Incident / near miss etc.
Welding Mask

JV Job No. 120476
Night Work
Chemical Goggles
Welding Aprons
Escape Respirator

Rubber Gloves
Full Body Harness
Any Emergency, incident, near miss shall
be reported to DPJV HSSE
Cutting Goggles
Welding Leggings
SCBA
Rubberized Cotton
Safety Shoes
Page 6 of 9

JOB HAZARD ANALYSIS
1.0
2.0
Permit(s) Required:
PPE Required:
Energy Isolation
Hard Hat
Dark Safety Glasses
Dust Mask
Face Shield
Ear Plugs
Cotton Gloves
Coverall
Earmuffs

Disposable Coverall
Welding Mask

Full Body Harness

JV Job No. 120476
Night Work
Chemical Goggles
Welding Aprons
Escape Respirator
Rubber Gloves
Cutting Goggles
Welding Leggings
SCBA
Rubberized Cotton
Safety Shoes
Page 7 of 9

JOB HAZARD ANALYSIS
1.0
2.0
Permit(s) Required:
PPE Required:
Hard Hat
Dark Safety Glasses
Dust Mask
Face Shield
Ear Plugs
Cotton Gloves
Coverall
JHA Title:
Energy Isolation
Earmuffs

Disposable Coverall
Welding Mask

Full Body Harness
Night Work
Chemical Goggles
Welding Aprons
Escape Respirator
Cutting Goggles
Welding Leggings
SCBA
Rubberized Cotton
Safety Shoes
JHA No.:
M-015
Worksite Supervisor Conducting JHA Talks
NOTE: As the worksite Supervisor, my signature (next column) confirms that I understand the hazards and control
measures on the previous page(s) and have communicated all requirements with my work crew and will abide by
all conditions and restrictions stated therein. List of names of work crew detailed below.
Name
Rubber Gloves
Painting/Coating of Welding Joints and Damage Areas

PRE-START TOOLBOX TALKS
No.

JV Job No. 120476
Designation
______________________
__________________
Name
Signature
Company
Signature
____________
Date
Date
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Page 8 of 9

JOB HAZARD ANALYSIS
1.0
2.0
Permit(s) Required:
PPE Required:
Energy Isolation
Hard Hat
Dark Safety Glasses
Dust Mask
Face Shield
Ear Plugs
Cotton Gloves
Coverall
Earmuffs

Disposable Coverall
Welding Mask

Full Body Harness

JV Job No. 120476
Night Work
Chemical Goggles
Welding Aprons
Escape Respirator
Rubber Gloves
Cutting Goggles
Welding Leggings
SCBA
Rubberized Cotton
Safety Shoes
16.
17.
18.
19.
20.
Page 9 of 9

JHA-welding Joint Painting

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JOB HAZARD ANALYSIS / RISK ASSESSMENT

PETROFAC INTERNATIONAL LTD.

JHA Title: Surface preparation and Touch up Painting

Work Location: SRIP Site

Bahwan Engineering Company

Sohar Refinery Improvement Project

Approved by DPJV HSSE

Please tick ( ) appropriate boxes

Confined Space Entry

Special Tools and

Padlock, Hasp, Tags

Air Pollution (dust)

Leather Gloves (welding)

Spills (to ground)

Pressure (air, water, gas)

Risk Rating Matrix

Other(s) Specify: Blasting & Painting

Dark Safety Glasses

Clear Safety Glasses

Leather Gloves (rigging)

Mechanical (crush points)

Lighting (low voltage)

Lighting (high lux)

Air Pollution (vapor)

JOB HAZARD ANALYSIS / RISK ASSESSMENT

PETROFAC INTERNATIONAL LTD.

Confined Space Entry

Clear Safety Glasses

Dark Safety Glasses

Leather Gloves (rigging)

Leather Gloves (welding)

Other(s) Specify: Blasting & Painting

Blasting and Painting

Surface Preparation by Hand

Sohar Refinery Improvement Project

JOB HAZARD ANALYSIS / RISK ASSESSMENT

PETROFAC INTERNATIONAL LTD.

Confined Space Entry

Clear Safety Glasses

Dark Safety Glasses

Painting / Coating works

Leather Gloves (rigging)

Sohar Refinery Improvement Project

Other(s) Specify: Blasting & Painting

Leather Gloves (welding)

2.1,Supervisor to conduct Tool box

JOB HAZARD ANALYSIS / RISK ASSESSMENT

PETROFAC INTERNATIONAL LTD.

Confined Space Entry

Clear Safety Glasses

Dark Safety Glasses

Touch up painting works at

Leather Gloves (rigging)

Other(s) Specify: Blasting & Painting

Leather Gloves (welding)

Sohar Refinery Improvement Project

3.1 Area to be properly barricaded and

JOB HAZARD ANALYSIS / RISK ASSESSMENT

PETROFAC INTERNATIONAL LTD.

Confined Space Entry

Clear Safety Glasses

Dark Safety Glasses

Leather Gloves (rigging)

Sohar Refinery Improvement Project