PROCEDURE QUALIFICATION

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LOGO RECORDS
( PQR ) No : PQR-04

Company Name: GSF CONSTRUCTION COMPANY

Procedure Qalification Record No: PQR-04 Date: 17.10.2020
WPS No: WPS-04 Date: 17.10.2020 AWS D1.1 & ASME SEC.IX
Welding Process (es) : SMAW Type (s) : Manuel

JOINTS ( QW-402 ) POST WELD HEAT TREATMENT ( QW-407 )

60 O
Temparature N/A
Time : N/A
Other : N/A

GAS ( QW-408 )
2 3 12 Percent Composition
Gas (es) ( Mixure ) Flow Rate
Shielding N/a N/A N/A
Trailing N/A N/A N/A
Backing N/A N/A N/A

BASE METALS (QW-403 ) ELECTRICAL CHARACTERISTICS ( QW-409 )

Material Spec. A 572 Current: DC
Type or Grade : 50 Polarity : SMAW: ( + )
P. No 1 to P.No 1 Amps.: SMAW (E7016) 100-130 ,SMAW (E7018) :90-120
Thickness of Test Coupon: 12 mm Volts: SMAW : 17 - 30
Diameter of Test Coupon : Plate Tungsten Electrode Size: N/A
Other : None Other: None

FILLER METALS ( QW-404 ) SMAW SMAW

Spec.No. (SFA ) 5.1 5.1
AWS No. ( Class ) E 7016 E 7018
F - No 4 4
A - No 4 4
Size of Filler Metals 2.5 mm 3.2 mm
Weld Metal Thickness : 3.0 mm 9 mm
Other :

POSITIONS ( QW-405 ) PREHEAT ( QW-406 )

Position (s) of Groove: 3G Preheat Temp. None
Welding Progression: Up hill Down Interpass Temp. 250 OC
Other : None

TECHNIQUE ( QW-410 ) SMAW (E7016) SMAW (E 7018)

Travel Speed: 7-15 cm / min 7-15 cm / min.
String or Weave Bead: Weave String and Weave
Oscillation: None None
Multipass or Single pass: Single Multiple
Single or Multiple Electrode Single Single
Other: No pass greater than 12.7 mm
 PROCEDURE QUALIFICATION
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LOGO RECORDS
No: PQR-04
( PQR )
Tensile Test ( QW-150 )

Width Thickness Area Ultimate Total Load Ultimate Unit Stress

Specimen No Type of Failure& Location
( mm ) ( mm ) ( mm2 ) (N) (N / mm2 )
T1 20.3 10.2 207.06 89800 433.7 Ductile /Base Metal
T2 20 9.98 199.60 85500 428.35 Ductile /Base Metal

Guided Bend Test ( QW-160 )

Type and Figure No Result
Side Bend 1(10*12*250) 180 o - Satisfactory
Side Bend 2(10*12*250) 180 o - Satisfactory
Side Bend 3 (10*12*250) 180 o - Satisfactory
Side Bend 4 (10*12*250) 180 o - Satisfactory

Toughness Tests ( QW-170 )

Lateral Exp. Drop Weight
Specimen Test Temp. Impact
Notch Location Notch Type
No ( OC ) Value kg-m % Shear Mils. Break No Break
None None None None None None None None None

Fillet Weld Test ( QW-180 )

Result - Satisfactory Yes No X Penetration into Parent Metal Yes No X
Macro - Result None

Other Tests
Radiographic Test MIQIAS Report No :MQS-GSF-RT-02, Dated 11.10.2020
Deposit Analysis None
Macro Test Satisfactory
Hardness Test None
Other None

Welder's Name : Stamp No:

Test Conducted by : Mahmoud Salah Laboratory Test No: MQS-GSF-WPQR-01 Rev.1,Dated 15.10.2020

We certify that the statements in this record are correct and that the test welds were prepared , welded , and tested in
accordance with the requirements of section IX of the ASME Code and AWS D1.1

Prepared by Checked by Approved by Customer or (Third Party)

Name Name Name Name

Date 17.10.2020 Date 17.10.2020 Date 17.10.2020 Date

Signature Signature Signature Signature

KAL.f.009 REV:01 01.07.2002