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Dear Sir,

4x270MW Bhadrari TPS – Crusher House:

Floor details:

i. 40.0M – Bag Filters (BOMR – Bottom of Monorail)

ii. 33.6 M – Coal coming from TP-2 to CH through BCN-3A/B (TOC)


Inline magnetic separators have been installed on Conveyor BCN-3A/B to separate the magnetic
materials and same will be sent through a chute.

iii. 27.0M – Skew Chute, Flap Gate & Rod Gate (BOMR)

iv. 19.3M – Screens (TOC)

v. 13.34M - Crusher Decks (4 Nos) (TOC)

vi. 6.7M – Belt Feeders (TOC)

vii. 3.6 M – Coal Flow divider to both conveyors (TOS)

viii. (-) 2.f0 M – Coal feeding from CH to TP-3 through BCN-4A/B (FGL)

Coal received by BOX/BOXN wagons, shall be unloaded in Wagon Tippler Hoppers by two (2) Wagon Tipplers.
Coal from Wagon Tippler Hoppers shall be evacuated by Apron Feeder along with Dribble Feeder and fed to
underground conveyors BC#2A/2B for onward conveying to underground TP-2 which will in turn feeding to
Conveyor BC#3A or BC#3B.

Conveyor BC#3A or BC#3B shall convey coal to crusher house for crushing coal to (-) 20mm.

Suspended electromagnets (SM-1 and SM-2) shall be provided one each on Conveyor BC#3A & BC#3B for
removal of metallic tramp.

Metal Detectors (MD-1 & MD-2) are also provided in Conveyor BC#3A & BC#3B respectively, to detect the
presence of any metal/non-metal element with coal to protect the Crusher. In line magnetic separators
(ILMS-1 & 2) shall be provided on conveyer BC#3A & BC#3B head end for removal of metallic ferrous tramp
from as received coal.
Conveyor BC#3A shall feed coal to both the Vibrating Grizzly Feeder VGF-1 and VGF-2 through chutes with
Rack and pinion gates and rod gates in Crusher House. Vibrating Grizzly Feeder VGF-1 shall feed the oversize
fraction (+) 20mm coal to Ring Granulator CR-1. Undersized (-) 20mm coal shall be fed to Belt Feeder BF-1.
Similarly, Vibrating Grizzly Feeder VGF-2 shall feed the oversize fraction, (+) 20mm coal to Ring Granulator
CR-2 and the under size fraction (-) 20mm coal to Belt Feeder BF-2. Crushed product of CR-1 and CR-2 shall be
fed to BF-1 & BF-2 respectively.

Similarly, Conveyor BC#3B shall feed coal both Vibrating Grizzly Feeder VGF-3 and VGF-4 through flap gate
with Rack and pinion gates and rod gates in Crusher House. Vibrating Grizzly Feeder VGF-3 shall feed the
oversize fraction (+) 20mm coal to Ring Granulator, CR-3 and the under size fraction, (-) 20mm coal to belt
wider, BF-3. Similarly, Vibrating Grizzly Feeder VGF-4 shall feed the oversize fraction, (+) 20mm coal to Ring
Granulator CR-4 and the under size fraction (-) 20mm coal to Belt Feeder BF-4. Crushed product of CR-3 and
CR-4 shall be fed to BF-3 & BF-4 respectively.

Belt feeder BF-1&2 will have common discharge chute & similarly belt feeder VF-3&4 also will have common
discharge chute.

Belt Feeder BF-1, BF-2, BF-3 and BF-4 shall feed coal to either to Conveyor BC#4A or BC#4B in Crusher House.
Conveyor BC#4A and BC#4B, emerging from Crusher House, shall convey crushed coal to TP-3.

In TP-3, through flow divider (FD-1), Conveyor BC#4A shall feed coal either to Conveyor BC#5A/B through
flap gate (FG-11) or to Stacker/Reclaimer yard Conveyor BC#8. Similarly, in TP-3, through flow divider (FD-2),
Conveyor BC#4B shall feed coal either to Conveyor BC#5A/B through flap gate (FG-12) or to
Stacker/Reclaimer yard Conveyor BC#8.

In TP-4, through flow divider (FD-3), Conveyor BC#5A shall feed coal either to Conveyor BC#6A/B through
flap gate (FG-15) or to Stacker/Reclaimer yard Conveyor BC#9. Similarly, in TP-4, through flow divider (FD-4),
Conveyor BC#5B shall feed coal either to Conveyor BC#6A/B through flap gate (FG-16) or to
Stacker/Reclaimer yard Conveyor BC#9.

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