Professional Documents
Culture Documents
By
VINAY KUMAR
Points of Discussion
1.0 CHP-LAYOUT
2.0 SYSTEM DESCRIPTION
A. UNLOADING
B. CONVEYING
C. CRUSHING
D. BUNKERING
E. STOCK YARD MANAGEMENT
F. AUXILIARY & SERVICE FACILITIES
3.0 DESIGN ASPECTS
4.0 DESIGN MARGINS
COAL FLOW PATH
CONVEYING
STACKING
STOCK
PILE RECLAIMING
TPs
BUNKERING
TYPICAL CHP LAYOUT
MAIN PLANT
CRUSHER HOUSE
MILLS
UNLOADING
AREA
STACKER RECLAIMER
S
SHAPE OF LAND --
STRIP/SQUARE/RECTANGULAR
WIND DIRECTION
FUTURE EXPANSION
Factors effecting
• Availability of land and its shape
• Interconnection with existing stages
• Railway siding layout
DESIGN BASIS
Conveyors
* 2 x100% capacity - double conveyor streams
Equipment
* Two (2) crushers & two (2) grizzly feeders
are dedicated to each incoming conveyor in crusher house
* Two (2) nos paddle feeders operated on each conveyor in
the TH.
UNLOADING TERMINAL
1. Track Hopper
Wagon tippler Design 110 Tons with an axle 140 Tons with an axle
Gross Load load of 25 Tons load of 32.5 Tons
BELT CONVEYOR
PULLEY
IDLER
DRIVE
SAFETY SWITCHES
BELT CLEANER
MD & SM & ILMS
CHUTE
BELT CONVEYOR
1. Pull Cord
- At every 30m interval of conveyor
2. Zero Speed
- Mounted on bend pulley
3. Belt Sway Switch
- One pair at every 50m interval
4. Chute Blockage Switch
Magnetic Separators
ILMS/CBMS/Magnetic pulleys/Suspended magnets
-To pick MS cube 20 mm, brake shoe 15 kg, MS plate of 250 x 250x 100
size, shovel teeth and spikes
-1000 gauss strength. 450/400 mm mounting height for ROM/crushed
coal
Metal Detector
LED display for coast count/total count
sand bag marker
Detect 25 mm Aluminium sphere below coal burden for synthetic belt &
35mm for Steel cord belt
BELT CLEANER
- Crushing to (-)20mm
size
- Duty requirement-
2x50% or 1x100% per
conveyor for
smaller capacity
- Toothed hammers
for crushing (ring
granulator)
BUNKERING
MAST
BUCKET
COUNTER
WEIGHT
BOOM
SLEWING RING
BOGIE
RAILS
R
A
I
BUCKET TYPE 3200 TPH 41 M BOOM
L
DUST CONTROL METHODS
1. Dust suppression system
2. Dust extraction system
Location wise Dust Control Methods
are as follows
i) Track Hopper top - Plain water DS
(2 lpm, 2.5ksc), WT-Plain water DS (2lpm, 4.5KSC)
ii) conveyors & TPs/CH – dry fog ds (0.5 KSC water, 5 KSC air)
iii) Crusher House - DE
- Grizzly floor
- Belt feeder floor
iv) Stockyard - Plain water DS (500lpm, 4.5KSC)
v) Bunker Bay - Sealing Belt
Typical Scheme of Dry Fog system