You are on page 1of 65

Spare Parts Catalogue

COUNTRIES

Bajaj Auto Limited


Akurdi Pune 411 035 India
www.bajajauto.com
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.

REV. SEPT. 2021

Copy rights : All rights reserved. No part of this publicatin may


be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for BOXER 100 S 1. How to Read the Catalogue : Open the catalogue and from the pictorial
UG_KS Motorcycle. This catalogue has been specially designed to assist you index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
in selecting the correct parts for procurement to maintain 100% availability.
find out the figure of the part you wish to order. Write down the part
number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the 3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
In case, if you need any technical assistance contact the concerned Regional by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
Office or write to us on the following address : to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.


Bajaj Auto Limited
Assly Assembly V Volts
Spares - International Business
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 32 Rear Brake Pedal 64


2 Cylinder Head 4 33 Handle Bar Assembly 66,68
3 SAI System 6 34 Front Fork 70
4 Valve 8 35 Petrol Tank Cap & Fuel Cock 72
5 Camshaft / Tensioner 10 36 Fittings - Petrol Tank & Side Covers 74
6 Cylinder and Piston 12 37 Speedometer Assembly 76
7 Crankshaft Assembly 14 38 Control Cables 78
8 Transmission 16 39 Chain Case 80
9 Change Drum / Shift Fork 18 40 Head Lamp Assembly 82
10 Gear Change Mechanism 20 41 Indicator Light Assembly 84
11 Engine Assly / Crankcase RH 22 42 Tail Lamp Assembly/Front & Rear Number Plate 86
12 Crankcase LH 24 43 Electrical Equipments 88
13 Oil Pump Assembly 26 44 Tool Kit 90
14 Kick Starter Mechanism 28 45 Accessories / Grab Handle 92
15 Clutch Cover Assembly 30 46 Painted Parts & Decals 94,96
16 Magneto Cover Assembly 32
17 Clutch Assembly 34 Kit List 97 to 98
18 Carburettor Assembly 36 Amendment Sheet 99 to 100
19 Air Filter Assembly 38 Part Index 101 to 110
20 Silencer Assembly 40
21 Magneto, C.D.I. & H.T. Coil 42
22 Seat Assembly & Mounting 44
23 Engine Mountings 46
24 Frame & Frame Fittings 48
25 Swing Arm / Rear Shock Absorber 50
26 Foot Rest - Rider / Pillion 52
27 Mudguard - Front & Rear 54
28 Stand Assembly 56
29 Tube / Tyre / Rim 58
30 Front Hub 60
31 Rear Hub 62
PLATE NO. 1 PAGE NO. PLATE NO. 2 PAGE NO. PLATE NO. 5 PAGE NO. PLATE NO. 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CAMSHAFT / TENSIONER 9 CYLINDER & PISTON 11

PLATE NO. 3 PAGE NO. PLATE NO. 4 PAGE NO. PLATE NO. 7 PAGE NO. PLATE NO. 8 PAGE NO.
SAI SYSTEM 5 VALVE 7 CRANKSHAFT ASSEMBLY 13 TRANSMISSION 15
PLATE NO. 9 PAGE NO. PLATE NO. 10 PAGE NO. PLATE NO. 13 PAGE NO. PLATE NO. 14 PAGE NO.
CHANGE DRUM / SHIFT FORK 17 GEAR CHANGE MECHANISM 19 OIL PUMP ASSEMBLY 25 KICK STARTER MECHANISM 27

PLATE NO. 11 PAGE NO. PLATE NO. 12 PAGE NO. PLATE NO. 15 PAGE NO. PLATE NO. 16 PAGE NO.
ENGINE ASSEMBLY / CRANKCASE RH 21 CRANKCASE LH 23 CLUTCH COVER ASSEMBLY 29 MAGNETO COVER ASSEMBLY 31
PLATE NO. 17 PAGE NO. PLATE NO. 18 PAGE NO. PLATE NO. 21 PAGE NO. PLATE NO. 22 PAGE NO.
CLUTCH ASSEMBLY 33 CARBURETTOR ASSEMBLY 35 MAGNETO, CDI & H.T. COIL 41 SEAT ASSEMBLY & MOUNTING 43

PLATE NO. 19 PAGE NO. PLATE NO. 20 PAGE NO. PLATE NO. 23 PAGE NO. PLATE NO. 24 PAGE NO.
AIR FILTER ASSEMBLY 37 SILENCER ASSEMBLY 39 ENGINE MOUNTINGS 45 FRAME & FRAME FITTINGS 47
PLATE NO. 25 PAGE NO. PLATE NO. 26 PAGE NO. PLATE NO. 29 PAGE NO. PLATE NO. 30 PAGE NO.
SWING ARM / REAR SHOCK ABSORBER 49 FOOT REST - RIDER / PILLION 51 TUBE / TYRE / RIM 57 FRONT HUB 59

PLATE NO. 27 PAGE NO. PLATE NO. 28 PAGE NO. PLATE NO. 31 PAGE NO. PLATE NO. 32 PAGE NO.
MUDGUARD - FRONT & REAR 53 STAND ASSEMBLY 55 REAR HUB 61 REAR BRAKE PEDAL 63
PLATE NO. 33 PAGE NO. PLATE NO. 34 PAGE NO. PLATE NO. 37 PAGE NO. PLATE NO. 38 PAGE NO.
HANDLE BAR ASSEMBLY 65,67 FRONT FORK 69 SPEEDOMETER ASSEMBLY 75 CONTROL CABLES 77

PLATE NO. 36
PLATE NO. 35 PAGE NO. PAGE NO. PLATE NO. 39 PAGE NO. PLATE NO. 40 PAGE NO.
FITTINGS - PETROL TANK, SIDE COVER
PETROL TANK CAP & FUEL COCK 71 73 CHAIN CASE 79 HEAD LAMP ASSEMBLY 81
& SEAT COWL
PLATE NO. 42
PLATE NO. 41 PAGE NO. PAGE NO. PLATE NO. 45 PAGE NO. PLATE NO. 46 PAGE NO.
TAIL LAMP ASSEMBLY / FRONT & REAR
INDICATOR LIGHT ASSEMBLY 83 85 ACCESSORIES / GRAB HANDLE 91 PAINTED PARTS & DECALS 93,95
NUMBER PLATE

PLATE NO. 43 PAGE NO. PLATE NO. 44 PAGE NO. PLATE NO. PAGE NO. PLATE NO. PAGE NO.
ELECTRICAL EQUIPMENTS 87 TOOL KIT 89
Plate No. 1

No. Part No. Description Qty. Remarks

1 JV 5110 13 Cover Cylinder Head Complete 1


2 59 0400 38 Flanged Bolt 4
3 JV 5110 12 Gasket Cylinder Head Cover 1
4 JV 5110 11 Plate Cylinder Head 1
5 JB 5110 11 Bolt Head Mounting 4
6 JB 5110 15 Bolt Head Mtg 1
7 PF 5811 98 Pipe Breather 1
8 JY 1710 69 Spring Band Clamp 15x10 2

1 2
Plate No. 2

No. Part No. Description Qty. Remarks

1 PF 5111 33 Head Cylinder 1


2 39 1660 05 Stud - M8 2
3 JB 5110 19 Gasket Cylinder Head 1
4 PA 5812 24 Insulator Carb PTE-16 1
5 52 PF10 38 Silver Manifold Intake 1
6 LJ A000 11 O - Ring 1

3 4
Plate No. 3

No. Part No. Description Qty. Remarks

1 JH 5822 00 Unit SAI 1


2 JL 5810 66 Band Clip SAI Hose Outlet Tube 3
3 DY 5824 01 Hose Connector SAI 1
4 PF 5824 04 Tube SAI Outlet 1
5 JE 5110 67 Gasket SAI Flange 1
6 KA EG06 14 Bolt - Flanged - Small 2
9 7 DY 5824 02 Hose Intake SAI 1
8 JL 5810 66 Clamp SAI Pipe 1
9 DG 1210 03 Clamp 1
10 DY 5824 03 Hose Manifold SAI 1
11 KA DF06 30 Bolt Flanged 2
12 JD 1138 15 Sleeve SAI Unit 4
13 JD 1138 14 Grommet SAI Unit 2
14 KC GA06 06 Nut Hex Flanged 2

5 6
Plate No. 4

No. Part No. Description Qty. Remarks

1 36 DU40 76 Kit Valve Intake+Exhaust 1 Refer Kit List


2 36 JV00 06 Kit Valve Repair 1 Refer Kit List
3 CB 1010 09 Seal - Oil 2
4 CB 1010 22 Cotter Valve 4
5 DU 1010 60 Arm Rocker with Roller 2
6 JH 5112 12 Shaft Rocker Arm 2

7 8
Plate No. 5

No. Part No. Description Qty. Remarks

1 PF 5112 55 Camshaft Assembly 1


2 KE BB35 15 Circlip Internal 1
3 DD 1010 62 Bolt Tensioner 1
4 JA 5112 16 Spacer Cam Sprocket 1
5 PF 5112 58 Sprocket Camshaft 1
6 DH 1010 48 Washer- Special: Camshaft 1
7 DK 1013 86 Precoated Soc Hd Cap Bolt M8X40 1
8 PF 5112 57 Chain 1
9 36 JZ01 22 Kit Guide Cam Chain-D106A 1
10 DH 1013 92 Tensioner Pivot Bolt 1
11 CS 1011 28 Gasket 1
12 JE 5210 16 Chain Tensioner 1
13 KA ED06 20 Bolt Flange M6 2
14 39 2669 21 Ring-‘O’ (ID 10.15X1.5) 1

9 10
Plate No. 6

No. Part No. Description Qty. Remarks

1 36 PF00 45 Kit Assembly Block Piston 1 Refer Kit List


2 39 1000 06 Pin-Hollow Dowel 2
3 JH 5210 07 Gasket Cylinder Block 1
4 39 2671 04 Bolt Flange 1
5 36 PF00 62 Kit Piston Ring 1 Refer Kit List

11 12
Plate No. 7
Crankshaft Assembly

No. Part No. Description Qty. Remarks

1 PF 5310 61 Crankshaft Assembly 1


2 59 1500 14 Nut Flange 2
3 KP BF62 03 Bearing-Ball-C3 Clearance-hn3 2
4 LD A000 25 Washer Plain-id 14.5xod 26xthk3 2
5 JA 5310 15 Pin(C/S Plunger) 1
6 KF AB40 50 Key Woodruff 1
7 DS 1011 54 Key 1
8 JA 5310 12 Spring 1
9 JB 5310 21 Plunger Oil Crankshaft 1
10 JE 5410 38 Damper Crankshaft D106A 1
11 36 JZ00 23 Kit Gear Primary Drive+Driven 1 Refer Kit List

13 14
Plate No. 8

No. Part No. Description Qty. Remarks

1 PA 5510 02 Shaft Input 1


2 PA 5512 07 Gear 4th Drive 1
3 JA 5510 02 Spline Washer 3
4 39 0987 17 Ring - Snap 5
5 PF 5512 01 Gear 3rd Drive 1
6 PF 5512 29 Gear 2nd Drive 1
7 JA 5510 04 Washer Thrust 2nd Drive 1
8 PF 5510 03 Shaft Output 1
9 PF 5512 06 Washer Gear 2nd Driven 1
10 PF 5512 03 Gear 2nd Driven 1
11 PF 5512 04 Gear 3rd Driven 1
12 PA 5512 06 Gear 4th Driven 1
13 JZ 5512 05 Bush 1st Driven 1
14 PA 5512 05 Gear 1st Driven 1
15 JA 5510 08 Washer Thrust 1
16 JA 5510 09 Collar Sprocket Drive 1
17 59 2100 24 O-Ring 1
18 JZ 5510 04 Sprocket Output 1
19 DU 1012 13 Plate Lock-Sprocket Output 1
20 DS 1013 55 Bolt Flanged 1

15 16
Plate No. 9

No. Part No. Description Qty. Remarks

1 PF 5610 00 Assly. Drum Gear Shift 1


2 PF 5610 02 Shaft Gear Fork Shift 2
3 JD 5610 04 Fork Gear Shift Output 1
4 JZ 5610 02 Fork Input Disco-H 1
5 JA 5610 02 Cam Drum Change 1
6 JD 5610 11 Special bolt 1
7 39 0992 06 Dowel 5

17 18
Plate No. 10

No. Part No. Description Qty. Remarks

1 PF 5612 00 Lever Comp Gear Shift 1


2 JW 5612 06 Extension Spring 1
3 JW 5612 08 Spring Gear Shift Return 1
4 BF 5612 19 Bolt 1
5 LD B000 44 Washer (Spring Steel) 1
6 JH 5612 00 Inhibitor Comp. Gear Shift 1
7 PF 5612 03 Spring (Inhibitor) 1
8 39 1902 04 Bolt - Flange : M6 1
9 DY 5614 00 Lever Gear Shift Assembly 1
10 JH 5614 04 Damper 1
11 DH 1015 09 Damper 1

19 20
Plate No. 11

No. Part No. Description Qty. Remarks

1 PF 5011 66 Engine Assembly 1


2 36 PA02 10 Kit Assembly Crankcase RH 1
3 39 2562 20 Needle Roller Bearing 1
4 KP BF62 03 Bearing-Ball-C3 Clearance-hn3 1
5 JA 5410 10 Stopper Plate Input Bearing 1
6 JG 1312 20 Screw Pan Cross-m6x1xl12xprecoat 1
7 52 JA00 29 Bolt Pre - Coated 1
8 JA 5410 12 Guide Kick 1
9 LA E000 15 Bolt Flanged M6x1 2
10 KA ED06 85 Bolt 2
11 JE 5410 28 Pin 1
12 PF 5410 18 Bushing Drum 1

21 22
Plate No. 12

No. Part No. Description Qty. Remarks

1 56 PF5C 3Q Crankcase LH (PF541041) Silver 1


2 KP BF62 03 Bearing-Ball-C3 Clearance-hn3 1
3 39 1715 19 Seal - Oil 1
4 39 2562 20 Bearing - Needle Roller 1
5 59 2100 23 ‘O’ Ring Cap Strainer 1
6 39 2190 19 Seal - Oil 1
7 31 2010 81 Switch - Neutral 1
8 DH 1017 84 Gasket Neutral Switch 1
9 JA 5410 28 Lock Plate 1
10 JG 1312 20 Screw Pan Cross-m6x1xl12xprecoat 1
11 39 0999 06 Pin - Hollow Dowel 4
12 59 0400 38 Bolt Flange 8
13 JG 5710 24 Mesh Oil Filter Assembly_G2 1
14 LJ A000 04 ‘O’ Ring-Strainer 1
15 JV 5410 06 Cap Strainer 1 With 'O' Ring

23 24
Plate No. 13
Oil Pump Assembly

No. Part No. Description Qty. Remarks

1 JZ 5710 00 Assembly Oil Pump 1


2 FD 1010 78 Screw Pan Cross 3
3 JA 5410 16 Gasket Case Oil Pump 1
4 39 0999 06 Pin Dowel 2
5 JZ 5710 01 Gear Driven + Shaft Oil Pump 1

25 26
Plate No. 14

No. Part No. Description Qty. Remarks

1 PF 6210 03 Kick Shaft 1


2 JA 6210 06 Washer Thrust 1
3 KE AB12 10 Circlip External 2
4 DS 1011 17 Spring Kick Starter Ratchet 1
5 JA 6210 02 Ratchet 1
6 39 0993 11 Washer Plain 3
7 PA 6210 05 Assembly Gear Kick Pinion D105 1
8 KE AB16 10 Circlip External 1
9 JE 6210 03 Spring 1
10 DU 1010 50 Assembly Kick Lever 1
11 36 DU10 07 Kit Boss Kick Lever 1 Refer Kit Details
12 DH 1015 09 Damper 1
13 JA 6212 06 Bolt Flange 1
14 22 1502 41 Plain Washer 1
15 JE 6210 04 Sleeve 1

27 28
Plate No. 15
Clutch Cover Assembly

No. Part No. Description Qty. Remarks

1 56 PF5K 3Q Cover Clutch (PF541305) Silver 1


2 JV 5412 08 Shaft Clutch Release Assembly 1
3 PF 5412 55 Bracket Clutch Cable 1
4 59 0400 38 Bolt - Flange : M6 8
5 LA E000 05 Bolt 3
6 39 1671 21 Ring - ‘O’ 1
7 56 JZ1X 3Q Silver Cap Oil Filter (JE541208) 1
8 DD 1211 81 Element Oil Filter 1
9 PF 5514 07 Rod-Push 1
10 39 1041 19 Seal - Oil 1
11 DS 1012 15 Clip - Wire 1
12 JL 5412 27 Window Oil Gauge 1
13 JA 5412 25 O-Ring Cap Oil Filler 1
14 JA 5412 11 Cap Oil Filler 1
15 JA 5412 12 Gasket Clutch Cover 1
16 39 2443 11 Plain Washer (12.5X24X0.8) 1
17 JE 5412 14 Spring Torsion Cl. Cover 1
18 30 1011 42 Seal - Oil (Kick Shaft) 1
19 JV 5412 25 Label Cover Clutch 1

29 30
Plate No. 16
Magneto Cover Assembly

No. Part No. Description Qty. Remarks

1 52 DM06 36 Magneto Cover Assembly 1 (PF541246)


2 59 0400 38 Bolt - Flanged : Small 7
3 PF 5412 49 Label Magneto Cover 1
4 39 0999 06 Dowel 2
5 DS 1611 50 Gear Shift Label 1
6 JP 5412 08 Gasket Cover Magneto 1
7 52 DU17 05 Cover Rear LH SL Blk W Label 1

31 32
Plate No. 17

No. Part No. Description Qty. Remarks

1 PF 5514 12 Assembly Clutch 1


2 JA 5514 06 Collar Clutch 1
3 36 JZ00 23 Kit Primary Drive & Driven 1 Refer Kit List
4 JB 5514 08 Wheel Clutch 1
5 30 1010 96 Plate Cutch 4
6 36 JE00 24 Kit Friction Plate 1 Refer Kit List
7 PF 5514 11 Hub Clutch 1
8 31 1011 40 Holder 1
9 28 1012 14 Compression Spring 6
10 39 0980 04 Bolt Flanged 6
11 39 2600 11 Washer - Plain 2
12 JA 5514 20 Washer Plain 1
13 39 1001 20 Bearing - Ball 1
14 52 JA00 28 Nut Crankshaft M14 1
15 JE 5514 09 Washer Belleville 1

33 34
Plate No. 18
Carburettor Assembly

No. Part No. Description Qty. Remarks

1 PF 5812 56 Carburettor 1 Euro-III


2 36 DU41 02 Kit Jet 1
3 36 JH00 40 Kit Carb Air Screw / Slow Jet 1 Refer Kit List
4 36 DU40 83 Kit Carb Idling Screw 1 Refer Kit List
5 36 DM00 05 Kit Throttle Valve 1
1 6 36 JH00 12 Kit O Ring & Gasket 1 Refer Kit List
7 JB 5812 29 Valve Comp Float 1
8 JB 5812 30 Float Assembly 1
9 JB 5812 56 Arm Pin Float 1
10 PA 5812 21 Screw Float Chamber 1
11 JB 5812 60 Drain Screw 1
12 36 DU40 82 Top Cap 1
13 JB 5812 58 Tube Air Vent 1
14 36 JH00 44 Float Chamber Kit 1

35 36
Plate No. 19
Air Filter Assembly

No. Part No. Description Qty. Remarks

1 PF 5811 80 Filter Assembly Air 1


2 DH 1210 38 Clamp 1
3 DY 5810 05 Spacer Battery 3A 1
4 PF 5811 35 Element Assembly Filter Air 1
4a PF 5811 36 Element Filter Air 1
5 DU 1210 52 Ring Seal Air Filter Cover 1
6 DP 1210 25 Clamp 2
7 DM 2210 01 Band - Tool kit 1
8 DG 1210 40 Clamp 1
9 39 2407 01 Screw (Mounting Air Filter) 2
10 39 1789 24 Washer (Nylon) 2
11 DS 1211 26 Plug 1
12 DY 4018 01 Pad Battery 2
13 DY 5810 10 Tube Drain 1
14 PF 5811 98 Pipe Breather 1
15 DY 5810 02 Cover Air Filter 1
16 LB U000 07 Screw 6

37 38
Plate No. 20
Silencer Assembly

No. Part No. Description Qty. Remarks

1 PF 5914 06 Assembly Silencer 1 Euro-III


2 JE 5912 80 Gasket Exhaust 1
3 39 2295 15 Nut - U 2
4 PF 5913 78 Shield Cat 1
5 JW 5910 28 Truss Screw M5 x 0.8 4
6 PF 5913 27 Shield Mufer 1
7 DD 1013 66 Flanged Bolt 1
8 39 2492 11 Plain Washer 1
9 DK 1016 10 Bolt M5 1
10 JB 5910 68 Washer Nylon Shield Silencer 2 N.I.

39 40
Plate No. 21

No. Part No. Description Qty. Remarks

1 PF 3510 15 Assembly Rotor 1


2 PF 3510 04 Stator Assembly 1
3 PF 3512 24 CDI 1
4 JN 4020 00 RR Unit With Capacitor 1
5 LA C000 52 Bolt Socket 2
6 39 1943 04 Bolt-Regulator Mtg 1
7 KA DF06 16 Bolt Flanged 2
8 DD 1110 11 Grommet Spark Plug Cap 1
9 DY 3512 01 Coil HT With Cable 1
10 DD 1110 12 Grommet HT coil 2
11 DD 1110 48 Spark Plug Cap 1
12 CF 1110 19 Plug - Spark BOSCH 1
DD 1110 18 Plug - Spark Champion 1

41 42
Plate No. 22

No. Part No. Description Qty. Remarks

1 DM 2110 24 Assembly Seat Complete 1 Euro-III


2 31 2110 04 Damper 1
3 39 1211 11 Plain Washer 2
4 39 1290 04 Hex. Bolt 2
5 DU 1410 14 Seat Lab 1

43 44
Plate No. 23

No. Part No. Description Qty. Remarks

3 1 DM 1611 92 Bracket Engine Hanger LH 1


2 DM 1611 93 Bracket Engine Hanger RH 1
3 KA DD08 55 Bolt Flanged 2
4 KC GD08 08 Nut Hex Flanged 7
5 KA DD08 65 Bolt Flanged 1
6 39 2702 04 Hex. Bolt 1
5
7 39 2723 15 Hex Nut Flanged M10 1
8 DY 1134 00 Bracket Engine Mtg. Front 1
4
9 KA DD08 85 Bolt Flanged 1
10 KA DD08 80 Bolt Flanged 3

7
6

8
9/10

45 46
Plate No. 24

No. Part No. Description Qty. Remarks

1 DM 1611 87 Frame Assembly 1


2 39 2473 04 Flanged Bolt 1
3 31 1910 02 Clamp 1
4 DF 1810 90 Nut 1
5 DH 1810 14 Cap Steering 1
6 36 DZ20 08 Kit St. Cone With Grease 1
7 DJ 1811 15 Cage Bearing with Steel Ball 2
8 DU 1611 96 Tape Frame 1
9 DU 1610 24 Plug 2

47 48
Plate No. 25

No. Part No. Description Qty. Remarks

1 39 0712 15 Domed Cap Nut 4


1A 39 2366 15 Domed Cap Nut 4
2 39 0737 12 Washer Spring 4
3 39 0714 11 Washer Plain 8
4 DM 1710 27 Rear Shock Absorber 2
5 36 DF17 01 Rubber Inner Bush kit 1
6 39 0248 11 Plain Washer 2
7 31 1710 06 Shaft Swing Arm 1
8 39 0201 11 Plain Washer 2
16
14 9 30 1710 18 Bushing Rubber 2
10 39 1225 15 Nut Hex./ Flange 1
11 DM 1713 19 Swing Arm Complete 1
13
12 52 DZ00 46 Chain Adjuster S/a RH 1
13 31 1710 12 Damper for Swing Arm 1
14 39 0454 11 Plain Washer 2
15 52 DZ00 47 Chain Adjuster S/a LH 1
16 39 0553 02 Self Tapping Screw 2

15

49 50
Plate No. 26

No. Part No. Description Qty. Remarks

1 DU 1613 25 Holder Assembly Step Rider 1


2 DF 1614 13 Rubber Main Step 2
3 KA DD08 20 Bolt Flanged 2 N.I.
4 DU 1611 44 Pillion Stay LH 1
5 DM 1612 06 Holder Assembly Step Pillion RH 1
6 39 2481 04 Hex Bolt Flanged 2
7 KD CB08 16 Washer Spring 2 N.I.
8 DX 1610 56 Rubber Pillion Step 2
9 DD 1613 81 Pin - Pillion Step 2
10 LD B000 18 Washer-Plain 2
11 KH AA25 20 Pin Cotter 2
12 LA D001 26 Bolt Flanged 2 N.I.
8 9
13 39 1540 11 Plain Washer 2 N.I.
10

11

51 52
Plate No. 27

No. Part No. Description Qty. Remarks

1 DF 1611 04 Fender - Rear 1


2 DS 1611 25 Cable Guide 1
2A DJ 1610 69 Nail Cable Guide 1
3 DU 1610 98 Brace 1
4 KA DD08 16 Flanged Bolt 4
5 DM 1610 09 Fender Rear Front 1
6 39 0711 11 Plain Washer 6
7 39 0817 15 Hex. Nut Flanged 6
8 DD 1610 51 Flap 1
9 39 2483 04 Hex. Head Bolt Flange M6 6
10 DD 1610 13 Grommet 1
11 KC GA05 05 Nut 1

11 12

53 54
Plate No. 28

No. Part No. Description Qty. Remarks

1 DY 1132 00 Stand Side 1


2 39 0422 15 Nyloc Nut 1
3 DF 1611 02 Bolt 1
4 30 1611 58 Spring 1
4A DH 1610 66 Spring Side Stand 1
5 30 1611 57 Shaft Center Stand 1
6 DU 1610 32 Stand - Center With Damper 1
7 39 0787 08 Pin Cotter 1
8 DG 1611 24 Damper Center Stand 1 N.I.

55 56
Plate No. 29

No. Part No. Description Qty. Remarks

1 DS 1510 46 Rim 1.85 X 17 Rear 1


2 DU 1510 25 Spoke Inner Front & Rear Dia 3.5 36
3 DU 1510 26 Spoke Outer Front & Rear Dia 3.5 36
4 DM 1510 29 Rim 1.6 x 17 Front 1
5 DG 1510 22 Band Rim 2
6 DS 1510 49 Tube Front 2.75 X 17 1
7 16 1510 66 Nipple Spoke 72

57 58
Plate No. 30

No. Part No. Description Qty. Remarks

1 DF 1510 03 Drum Front 1


2 KP BB63 00 Bearing-Ball-C3 Clearance 1
3 31 1510 04 Collar 1
4 36 DZ00 08 Gear Meter Screw Kit 1
5 39 2681 20 Bearing - Ball :- 10x30x9 - 6200 1
6 DU 1510 05 Collar Axle Assembly 1
7 DD 1510 09 Indicator For Front 1
8 DU 1510 31 Nut Hex. Slotted 1
9 39 0775 04 Bolt 1
10 DD 1510 08 Lever Brake Cam 1
11 DZ 1510 12 Axle 1
12 30 15 1038 Ring-O 1
13 DZ 1510 27 Panel Front Brake 1
14 31 15 1011 Cam Brake 1
15 39 0798 15 Flange Nut 1
16 30 1510 69 Spring 2
17 JB 1318 04 Brake Shoe Kit (Non Asbestos) 1
18 39 1013 21 Ring 'O' 1
19 14 1510 21 Oil Seal 1
20 KB CC05 14 Screw Counter (New Speedo Cable) 1 N.I.
21 31 1510 14 Oil Seal 1
22 30 1511 18 Stopper for Bushing 1
23 JA 1316 06 Bushing 1
24 39 0242 11 Washer 2
25 39 0900 12 Spring Washer 1
26 KB BA04 08 Screw Pan Cross 1
27 39 1561 21 "O" Ring (New Speedo Cable) 1

59 60
Plate No. 31

No. Part No. Description Qty. Remarks

1 30 1510 63 Drum - Rear 1


2 DP 1510 28 Bolt - RR Wheel Sprocket Mounting 4
3 30 1510 81 Washer - Lock 2
4 39 0794 15 Nut Hex. Fine 4
5 KP BC60 04 Bearing Ball 1
6 DX 1510 81 Drive Chain Connecting Link 1
7A KP BB63 02 Bearing-Ball-C3 Clearance 1
7B KP BB62 02 Bearing-Ball-C3 Clearance 1
8 39 0988 15 Nut Hex. 1
9 31 1510 04 Collar 1
10 30 1510 76 Damper 4
11 36 DU41 69 Kit Chain Sprocket 1
12 30 1510 75 Collar - Bearing 1
13 30 15 1069 Spring 2
14 JN 1318 12 Brake Shoe Kit(Non Asbestos) 1
15 30 1510 11 Cam Assembly - Brake 1
16 30 1510 08 Panel - Brake :- Rear 1
17 30 15 1038 Ring O 1
18 DD 1510 08 Lever - Brake Cam 1
19 39 0775 04 Bolt 1
20 DM 1510 32 Axle :- M14 X 1.5 1
21 39 0714 11 Washer Plain 1
22 59 1500 03 Nut Castle 1
23 30 1510 05 Indicator 1
24 31 1510 26 Collar 1
25 30 1510 78 Coupling 1
26 30 1510 79 Sleeve 1
27 39 0798 15 Hex. nut 1

61 62
Plate No. 32

No. Part No. Description Qty. Remarks

1 DU 1910 72 Pedal Assembly Brake 1


1A DD 1610 78 Damper 1
2 39 0198 11 Plain Washer 2
2A 39 0805 11 Plain Washer 1
3 DM 1910 10 Rod - Brake 1
4 30 1910 38 Pin 1
5 39 0784 08 Pin - Split 1
6 KH AA32 25 Pin Cotter 1
7 JA 5310 12 Spring 1
8 30 1910 35 Spring 1
9 KH BA08 28 Pin Snap 2
10 DM 1513 17 Rod Torque 1
11 39 0789 12 Washer Spring 2
12 30 1910 37 Pin 1
13 30 1910 36 Brake Adjusting nut 1
14 30 1510 95 Bolt 2

10

63 64
Plate No. 33
Handle Bar Assembly

No. Part No. Description Qty. Remarks

1 DU 1811 14 Handle Bar 1


2 FD 1810 30 Holder Handle Upper 2
3 39 1074 04 Flanged Bolt 4
4 DZ 2010 44 Switch Control RH (KS) 1
5 JB 4014 00 Control Switch LH 1
6 PF 1610 15 Lever Clutch 1
7 PF 1610 05 Hand Grip LH 1
8 DD 1911 42 Lever Grip - Right 1
9 DD 2011 70 Front Brake Switch 1
10 PF 1610 07 Grip Assembly RH 1
11 DS 1910 52 Boot For Lever LH 1
12 DS 1910 18 Boot For Lever RH 1
13 FD 1810 31 Holder Handle Lower 2
14 DF 1810 91 Damper Handle Upper 2
15 DF 1810 92 Damper Handle Lower 2
16 FD 1810 19 Washer Plain Upper 2
17 FD 1810 20 Washer Plain Lower 2
18 39 0422 15 Nylock Nut 2
19 30 1910 48 Harness Band 2
20 JZ 1610 28 Lever Pivot Bolt 1
21 36 DU19 01 Cable Adj. Kit - Ct 100 2
22 39 1184 15 Nut 4
23 DS 1910 38 Holder Assembly - RH (For Spares) 1
24 DD 1812 05 Holder Fork Upper 1
25 DX 1910 09 Lever Assembly RH 1
26 PF 1610 18 Assembly Lever-Holder LH 1

65 66
Plate No. 33
Handle Bar Assembly

No. Part No. Description Qty. Remarks

27 DD 2011 70 Switch Assembly (with Lever) 1


28 LB U000 12 Screw 2
29 JL 1610 14 Support Holder LH 1

67 68
Plate No. 34

No. Part No. Description Qty. Remarks

1 DM 1810 54 Fork Front 1


2 DU 1811 01 Tube Outer LH 1
3 DU 1811 02 Tube Outer RH 1
4 KA CF08 30 Bolt Socket Head 2
5 30 1810 26 Gasket 2
6 DD 1810 32 Seal Dust 2
7 DU 1811 08 Seal Oil 2
8 31 1811 08 Ring -Snap: Endu Sys 2
9 JK 1210 08 Spacer Tube 2
10 DM 1810 36 Pipe Complete-Suspension - Inner 2
11 DE 1810 31 Spring Main 2
12 30 1810 29 O-Ring 2
13 DF 1810 85 Bolt Fork 2
14 59 0400 06 Bolt With Washer M10x24l 2
15 DD 1812 07 Fork Under Bracket 1
16 39 0789 12 Washer Spring 2
17 31 1810 99 Rebound Spring 2
18 FD 1810 12 Cap Nut Fork 1
19 DF 1810 89 Washer - Plain 1
20 DD 1812 05 Holder Fork Upper 1
21 39 1943 04 Bolt Ignition Switch Mounting 2
22 PF 2326 03 Lock Kit 1
23 DU 1810 99 Leg Assembly LH 1
24 DU 1811 00 Leg Assembly RH 1
25 PA 1210 41 Seat Pipe 2
26 30 1810 20 Piston Ring 2
27 31 1810 19 Cap Oil Lock 2

69 70
Plate No. 35

No. Part No. Description Qty. Remarks

1 PF 1718 03 Pipe Fuel - E10 (L185) 1


2 PF 2326 03 Lock Set Assembly (4 In 1) 1
3 DF 1411 20 Cap Assembly Tank 1
4 DU 1410 95 Assembly Fuel Cock 1
5 30 1410 39 Packing For Tap 1
2
6 33 1410 08 Clamp Tube 2
7 30 1410 52 Packing For Cap 1
8 39 0761 01 Screw Pan Cross 2
9 DD 1412 27 Bolt Flanged 2
10 30 1410 31 O-Ring 2
11 39 0740 11 Washer (Non-Metallic) 2

71 72
Plate No. 36
Fittings - Petrol Tank & Side Covers

No. Part No. Description Qty. Remarks

1 DG 1410 19 Damper 2
2 DF 1411 28 Damper (Fuel Tank Mounting) 2
3 39 1789 24 Washer Nylon 2
4 DG 1611 21 Screw 2
5 DU 1611 02 Damper 2
6 DH 1611 58 Grommet - Side Cover 1
7 39 1553 04 Flange Bolt 2
8 DP 2010 37 Collar 2
9 DL 1610 17 Damper - Cover Side 2

73 74
Plate No. 37
Speedometer Assembly

No. Part No. Description Qty. Remarks

1 DM 1910 09 Speedometer Assembly 1

75 76
Plate No. 38

No. Part No. Description Qty. Remarks

1 DU 1910 62 Cable Brake 1


2 30 1910 70 Spring 1
3 30 1910 69 Dust Seal 1
4 PF 5514 07 Rod Push B104D 1
5 30 1910 72 Adjusting Nut 1
6 DY 1612 01 Cable Clutch 1
7 DZ 1910 14 Cable Speedometer 1
8 30 1910 67 Oil Seal 1
9 DZ 1910 19 Inner Cable Speedo 1
10 DU 1910 58 Cable Throttle 1

77 78
Plate No. 39

No. Part No. Description Qty. Remarks

1 52 DY01 33 Kit Chain Case U/L With Packing 1


2 DF 1614 16 Rubber Cap 1
3 39 2475 04 Flanged Bolt 2
4 39 2473 04 Flanged Bolt 2
5 39 1211 11 Washer Plain 1 For Case Chain

79 80
Plate No. 40
Head Lamp Assembly

No. Part No. Description Qty. Remarks

1 DM 2010 22 Lamp (Light) Assembly 1 Head With Lamp


2 30 2010 69 Reector - Reex 1
3 DU 2010 29 Special Screw 2
4 DS 2010 19 Collar 2
5 DD 2010 11 Grommet 2
6 39 2582 04 Flange Bolt M-8 L 35 2
7 39 1970 15 Flange Nut M-8 2
8 20 2010 29 Lamp :- 12V - 21/5W, P 21/5W 1

81 82
Plate No. 41

No. Part No. Description Qty. Remarks

1 DM 2010 27 Indicator Assly. FR LH With Lamp 1


DM 2010 28 Indicator Assly. FR RH With Lamp 1
2 DM 2010 29 Indicator Assly. RR LH With Lamp 1
DM 2010 30 Indicator Assly. RR RH With Lamp 1
3 18 2010 44 Lamp :- 12V - 10W - R 10W 4
4 39 1225 15 Hex. Nut Flange M-10 4

83 84
Plate No. 42
Tail Lamp Assembly / Front & Rear Number Plate

No. Part No. Description Qty. Remarks

1 PF 4010 05 Tail Light Assembly 1


2 20 2010 29 Lamp 12 V, 21/5w 1
3 39 2430 15 Nut - Hexagon With Flange :- M6 2
4 DD 2010 11 Damper 2
5 31 2010 01 Collar 2
6 39 2429 11 Plain Washer 2
7 DF 1612 48 Bracket For Rear Number Plate 1
8 39 2476 04 Bolt - Hex Head With Flange 2
9 DF 1612 52 Plate - Number :- Rear In Black 1
10 39 2475 04 Bolt - Hexagon Head With Flange 2
11 DF 1612 51 Plate - Number :- Front In Black 1
12 DF 1810 97 Bracket Front Number Plate 1
13 39 1783 01 Truss Screw 2
14 39 1553 04 Bolt Flange 2
15 39 1211 11 Plain Washer 2
16 PF 4022 10 Boot 1

85 86
Plate No. 43

No. Part No. Description Qty. Remarks

1 DM 2010 53 Harness Wiring 1


2 DZ 2010 38 Horn 1
3 31 2010 79 Switch Rear Brake 1
13 4 DY 4014 00 Spring Rear Brake Switch 1
5 KA DD08 14 Flanged Bolt 1
6 PF 4018 06 3Ah Vrla Dry Battery 1
7 JL 4022 07 Fuse Box Assy. With Fuse 1
8 AK 2010 12 Fuse - 10A (Blade Type) 1
9 DS 2010 25 Assembly DC Flasher 1
10 PF 4018 13 Bottle Acid 3AH 1
11 31 2010 09 Band 1
12 JD 4022 17 Band 1
13 BF 4023 10 Fuse 5A Ato 2
14 DY 1138 03 Clamp Assembly Battery 1
15 60 1114 20 Cable Tie Lock 2
16 PF 4034 00 Socket Charger 1

87 88
Plate No. 44

No. Part No. Description Qty. Remarks

1 DM 2210 13 Tool Kit 1


2 DM 2210 01 Band For Tool Kit 1

89 90
Plate No. 45

No. Part No. Description Qty. Remarks

1 DZ 2210 11 Leg Guard 1


2 DJ 2210 03 Mirror LH 1
3 DJ 2210 04 Mirror RH 1
4 4 39 1608 04 Bolt- Hex. Socket Head M 10x1.5 2
5 DM 2210 15 Grip Frame 1
6 KA DD08 14 Bolt-ange-kad St-d Dia-08 L-14 4

2 3

91 92
Plate No. 46
Painted Parts & Decals

No. Part No. Description Qty. Remarks

1 52 DM07 29 Fuel Tank E Blk W Red Dkl 1 Black Red


52 DM07 30 Fuel Tank F Red W Red Dkl 1 Flame Red
1
3/4 52 DM07 31 Fuel Tank El Bl W Blue Dkl 1 Electron Blue
52 DM07 32 Fuel Tank E Blk W Blue Dkl 1 Black Blue

2 2 DU 7307 22 Front Fender Painted Jet Black 1 Black Red & Blue
DU 7307 X4 Front Fender Painted Flame Red 1 Flame Red
DU 7307 3E Front Fender Painted 1 Electron Blue

3 52 DM03 23 Side Cvr LH EB Blk Wh Red Dkl 1 Black Red


52 DM03 28 Side Cvr LH Fl Red Wh Red Dcl 1 Flame Red
52 DM03 31 Side Cvr LH El. Blue Wh Blue Dcl 1 Electron Blue
52 DM03 22 Side Cvr LH Eby Blk Wh Ble Dkl 1 Black Blue

5
4 52 DM03 25 Side Cvr RH Ebny Blk Wh Rd Dkl 1 Black Red
52 DM03 29 Side Cvr RH Fl Red Wh Red Dcl 1 Flame Red
52 DM03 32 Side Cvr RH El. Blue Wh Blue Dcl 1 Electron Blue
52 DM03 24 Side Cvr RH Eny Blk Wh Blue Dkl 1 Black Blue

5 36 DU40 38 Kit Dcl Tank Bl-Red 1 Black Red


36 DU40 39 Kit Dcl Tank Fl Red 1 Flame Red
6/7 36 DU41 63 Kit Dcl Tank El Blue 1 Electron Blue
36 DU40 41 Kit Dcl Tank Bl-blue 1 Black Blue

6 DM 1611 74 Cover Side Decal LH Black Red 1 Black Red


DM 1611 76 Cover Side Decal LH Flame Red 1 Flame Red
DM 1611 78 Cover Side Decal LH EL Blue 1 Electron Blue
DM 1611 80 Cover Side Decal LH Black Blue 1 Black Blue

93 94
Plate No. 46
Painted Parts & Decals

No. Part No. Description Qty. Remarks

7 DM 1611 75 Cover Side Decal RH Black Red 1 Black Red


DM 1611 77 Cover Side Decal RH Flame Red 1 Flame Red
1
3/4 DM 1611 79 Cover Side Decal RH EL Blue 1 Electron Blue
DM 1611 81 Cover Side Decal RH Black Blue 1 Black Blue

6/7

95 96
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36DF1701 KIT BUSH SHOCKER 39255601 SCREW PAN CROSS - M6 2 12 36JZ0122 KIT GUIDE CAM CHAIN JE521025 GUIDE TIGHT SIDE SILENT CHAIN 1
30171030 BUSH - RUBBER 4 JE541037 GUIDE SLACK SIDE SILENT CHAIN 1
30171031 BUSH - INNER 4
13 36DU4169 KIT CHAIN SPROCKET DY141001 CHAIN 108 LINKS 1
2 36DZ0008 KIT GEAR METER SCREW AW 31151064 GEAR - SPEEDOMETER 1 JZ551004 SPROCKET 1
30151041 GEAR METER SCREW 1 DJ151061 SPROCKET 1

3 36DU1007 BOSS KICK SET - CT 100 30101233 BOSS 1 14 36DZ2008 KIT ST. CONE WITH GREASE 36314001 KIT STEERING CONE NEW 1
30101234 SPRING 1 36JL0181 IMPLEX GREASE 10 GM POUCH 1
30101236 BALL - STEEL 1 36314002 KIT BALL STEEL STEERING 1
30101235 PIN 1
39085517 CIRCLIP : E-TYPE 1 15 36DM0007 KIT TANK DCL EBONY BLACK DM141043 DECAL TANK RH BLACK BODY 1
DM141042 DECAL TANK LH BLACK BODY 1
4 36JV0006 VALVE REPAIR KIT BM125 28101129 SPRING - SEAT 2
CB101009 SEAL - VALVE STEM 2 16 36DM0008 KIT TANK DCL FLAME RED DM141039 DECAL TANK RH RED BODY 1
JA511202 SPRING VALVE 2 DM141038 DECAL TANK LH RED BODY 1
DY511202 RETAINER VALVE B105A 2
CB101022 COTTER VALVE 4 17 36DM0009 KIT TANK DCL ELECTRON BLUE DM141047 DECAL TANK RH 1
DM141046 DECAL TANK LH 1
5 36PF0045 KIT BLOCK PISTON-B104D PF521022 BLOCK CYLINDER 1
PF521210 PISTON ASSEMBLY 1 18 36DU4038 KIT DCL TANK BL-RED DU141248 TANK DECAL UPPER LH 1
PF521229 PISTON ASSEMBLY 1 DU141249 TANK DECAL UPPER RH 1
DU141234 TANK DECAL LOWER LH BLACK RED 1
6 36PA0210 KIT ASSLY CRANKCASE RH JH541010 CRANKCASE RH 1 DU141235 TANK DECAL LOWER RH BLACK RED 1
KPBF6203 BEARING-BALL-C3 CLEARANCE-HN3 1
KPBF6201 BEARING BALL C3 CLEARANCES 1 19 36DU4039 KIT DCL TANK FL RED DU141250 TANK DECAL UPPER LH 1
PF541018 BUSHING DRUM BM150 4 SPD 1 DU141251 TANK DECAL UPPER RH 1
BA102004 PLUG 1 DU141238 TANK DECAL LOWER LH FLAME RED 1
DU141239 TANK DECAL LOWER RH FLAME RED 1
7 36DU1901 CABLE ADJ.KIT 30191017 NUT 2
DD191147 SCREW FOR CABLE ADJUSTER 2 20 36DU4163 KIT DCL TANK EL BLUE DU141253 TANK DECAL UPPER RH 1
DU141243 TANK DECAL LOWER RH EL BLUE 1
8 36DU4076 KIT VALVE INTAKE+EXHAUST PF511212 VALVE INTAKE 1 DU141252 TANK DECAL UPPER LH 1
PF511213 VALVE EXHAUST 1 DU141242 TANK DECAL LOWER LH EL BLUE 1

9 36PF0062 KIT PISTON RING SET JB521207 RING PISTON (TOP) 1 21 36DU4041 KIT DCL TANK BL-BLUE DU141254 TANK DECAL UPPER LH 1
PF521215 STEEL 2ND RING PISTON B104D 1 DU141255 TANK DECAL UPPER RH 1
PF521204 RING PISTON OIL 1 DU141246 TANK DECAL LOWER LH BLACK BLUE 1
DU141247 TANK DECAL LOWER RH BLACK BLUE 1
10 36JE0024 KIT FRICTION - D102B&C JE551410 PLATE CLUTCH FRICTION - D102C 1
11 36JZ0023 KIT PRIMARY DRIVE & DRIVEN PF551401 CLUTCH HSG ASSLY COMP 1
JZ531006 GEAR PRIMARY DRIVE 1

97 98
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description
Updation Remarks Page Fig. Old part New part Description
Updation Remarks
no. no. no. no. date no. no. no. no. date

99 100
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

14151021 19 60 30191036 13 64 36DU4076 1 8 39077504 9 60


16151066 7 58 30191037 12 64 36DU4082 12 36 39077504 19 62
18201044 3 84 30191038 4 64 36DU4083 4 36 39078408 5 64
20201029 8 82 30191048 19 66 36DU4102 2 36 39078708 7 56
20201029 2 86 30191067 8 78 36DU4163 5 94 39078912 11 64
22150241 14 28 30191069 3 78 36DU4169 11 62 39078912 16 70
28101214 9 34 30191070 2 78 36DZ0008 4 60 39079415 4 62
30101096 5 34 30191072 5 78 36DZ2008 6 48 39079815 15 60
30101142 18 30 30201069 2 82 36JE0024 6 34 39079815 27 62
30141031 10 72 31101140 8 34 36JH0012 6 36 39080511 2A 64
30141039 5 72 31151004 3 60 36JH0040 3 36 39081715 7 54
30141052 7 72 31151004 9 62 36JH0044 14 36 39090012 25 60
30151005 23 62 31151011 14 60 36JV0006 2 8 39098004 10 34
30151008 16 62 31151014 21 60 36JZ0023 11 14 39098717 4 16
30151011 15 62 31151026 24 62 36JZ0023 3 34 39098815 8 62
30151038 12 60 31171006 7 50 36JZ0122 9 10 39099206 7 18
30151038 17 62 31171012 13 50 36PA0210 2 22 39099311 6 28
30151063 1 62 31181019 27 70 36PF0045 1 12 39099906 11 24
30151069 16 60 31181099 17 70 36PF0062 5 12 39099906 4 26
30151069 13 62 31181108 8 70 39019811 2 64 39099906 4 32
30151075 12 62 31191002 3 48 39020111 8 50 39100006 2 12
30151076 10 62 31201001 5 86 39024211 24 60 39100120 13 34
30151078 25 62 31201009 11 88 39024811 6 50 39101321 18 60
30151079 26 62 31201079 3 88 39042215 2 56 39104119 10 30
30151081 3 62 31201081 7 24 39042215 18 66 39107404 3 66
30151095 14 64 31211004 2 44 39045411 14 50 39118415 22 66
30151118 22 60 33141008 6 72 39055302 16 50 39121111 3 44
30161157 5 56 36DF1701 5 50 39071111 6 54 39121111 5 80
30161158 4 56 36DM0005 5 36 39071215 1 50 39121111 15 86
30171018 9 50 36DU1007 11 28 39071411 3 50 39122515 10 50
30181020 26 70 36DU1901 21 66 39071411 21 62 39122515 4 84
30181026 5 70 36DU4038 5 94 39073712 2 50 39129004 4 44
30181029 12 70 36DU4039 5 94 39074011 11 72 39154011 13 52
30191035 8 64 36DU4041 5 94 39076101 8 72 39155304 7 74

101 102
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

39155304 14 86 39268120 5 60 59210024 17 16 DF141120 3 72


39156121 27 60 39270204 6 46 60111420 15 88 DF141128 2 74
39160804 4 92 39272315 7 46 AK201012 8 88 DF151003 1 60
39166005 2 4 52DM0322 3 94 BF402310 13 88 DF161102 3 56
39167121 6 30 52DM0323 3 94 BF561219 4 20 DF161104 1 54
39171519 3 24 52DM0324 4 94 CB101009 3 8 DF161248 7 86
39178301 13 86 52DM0325 4 94 CB101022 4 8 DF161251 11 86
39178924 10 38 52DM0328 3 94 CF111019 12 42 DF161252 9 86
39178924 3 74 52DM0329 4 94 CS101128 11 10 DF161413 2 52
39190204 8 20 52DM0331 3 94 DD101062 3 10 DF161416 2 80
39194304 6 42 52DM0332 4 94 DD101366 7 40 DF181085 13 70
39194304 21 70 52DM0636 1 32 DD111011 8 42 DF181089 19 70
39197015 7 82 52DM0729 1 94 DD111012 10 42 DF181090 4 48
39219019 6 24 52DM0730 1 94 DD111018 12 42 DF181091 14 66
39229515 3 40 52DM0731 1 94 DD111048 11 42 DF181092 15 66
39236615 1A 50 52DM0732 1 94 DD121181 8 30 DF181097 12 86
39240701 9 38 52DU1705 7 32 DD141227 9 72 DG121003 9 6
39242911 6 86 52DY0133 1 80 DD151008 10 60 DG121040 8 38
39243015 3 86 52DZ0046 12 50 DD151008 18 62 DG141019 1 74
39244311 16 30 52DZ0047 15 50 DD151009 7 60 DG151022 5 58
39247304 2 48 52JA0028 14 34 DD161013 10 54 DG161121 4 74
39247304 4 80 52JA0029 7 22 DD161051 8 54 DG161124 8 56
39247504 3 80 52PF1038 5 4 DD161078 1A 64 DH101048 6 10
39247504 10 86 56JZ1X3Q 7 30 DD161381 9 52 DH101392 10 10
39247604 8 86 56PF5C3Q 1 24 DD181032 6 70 DH101509 11 20
39248104 6 52 56PF5K3Q 1 30 DD181205 24 66 DH101509 12 28
39248304 9 54 59040006 14 70 DD181205 20 70 DH101784 8 24
39249211 8 40 59040038 2 2 DD181207 15 70 DH121038 2 38
39256220 3 22 59040038 12 24 DD191142 8 66 DH161066 4A 56
39256220 4 24 59040038 4 30 DD201011 5 82 DH161158 6 74
39258204 6 82 59040038 2 32 DD201011 4 86 DH181014 5 48
39260011 11 34 59150003 22 62 DD201170 9 66 DJ161069 2A 54
39266921 14 10 59150014 2 14 DD201170 27 68 DJ181115 7 48
39267104 4 12 59210023 5 24 DE181031 11 70 DJ221003 2 92

103 104
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DJ221004 3 92 DM221001 2 90 DU161144 4 52 DZ151027 13 60


DK101386 7 10 DM221013 1 90 DU161196 8 48 DZ191014 7 78
DK101610 9 40 DM221015 5 92 DU161325 1 52 DZ191019 9 78
DL161017 9 74 DP121025 6 38 DU181099 23 70 DZ201038 2 88
DM151029 4 58 DP151028 2 62 DU181100 24 70 DZ201044 4 66
DM151032 20 62 DP201037 8 74 DU181101 2 70 DZ221011 1 92
DM151317 10 64 DS101117 4 28 DU181102 3 70 FD101078 2 26
DM161009 5 54 DS101154 7 14 DU181108 7 70 FD181012 18 70
DM161174 6 94 DS101215 11 30 DU181114 1 66 FD181019 16 66
DM161175 7 96 DS101355 20 16 DU191058 10 78 FD181020 17 66
DM161176 6 94 DS121126 11 38 DU191062 1 78 FD181030 2 66
DM161177 7 96 DS151046 1 58 DU191072 1 64 FD181031 13 66
DM161178 6 94 DS151049 6 58 DU201029 3 82 JA131606 23 60
DM161179 7 96 DS161125 2 54 DU730722 2 94 JA511216 4 10
DM161180 6 94 DS161150 5 32 DU73073E 2 94 JA531012 8 14
DM161181 7 96 DS191018 12 66 DU7307X4 2 94 JA531012 7 64
DM161187 1 48 DS191038 23 66 DX151081 6 62 JA531015 5 14
DM161192 1 46 DS191052 11 66 DX161056 8 52 JA541010 5 22
DM161193 2 46 DS201019 4 82 DX191009 25 66 JA541012 8 22
DM161206 5 52 DS201025 9 88 DY113200 1 56 JA541016 3 26
DM171027 4 50 DU101050 10 28 DY113400 8 46 JA541028 9 24
DM171319 11 50 DU101060 5 8 DY113803 14 88 JA541211 14 30
DM181036 10 70 DU101213 19 16 DY161201 6 78 JA541212 15 30
DM181054 1 70 DU121052 5 38 DY351201 9 42 JA541225 13 30
DM191009 1 76 DU141014 5 44 DY401400 4 88 JA551002 3 16
DM191010 3 64 DU141095 4 72 DY401801 12 38 JA551004 7 16
DM201022 1 82 DU151005 6 60 DY561400 9 20 JA551008 15 16
DM201027 1 84 DU151025 2 58 DY581002 15 38 JA551009 16 16
DM201028 1 84 DU151026 3 58 DY581005 3 38 JA551406 2 34
DM201029 2 84 DU151031 8 60 DY581010 13 38 JA551420 12 34
DM201030 2 84 DU161024 9 48 DY582401 3 6 JA561002 5 18
DM201053 1 88 DU161032 6 56 DY582402 7 6 JA621002 5 28
DM211024 1 44 DU161098 3 54 DY582403 10 6 JA621006 2 28
DM221001 7 38 DU161102 5 74 DZ151012 11 60 JA621206 13 28

105 106
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JB131804 17 60 JH582200 1 6 KADD0885 9 46 LDB00044 5 20


JB401400 5 66 JK121008 9 70 KADF0616 7 42 LJA00004 14 24
JB511011 5 2 JL161014 29 68 KADF0630 11 6 LJA00011 6 4
JB511015 6 2 JL402207 7 88 KAED0620 13 10 PA121041 25 70
JB511019 3 4 JL541227 12 30 KAED0685 10 22 PA551002 1 16
JB531021 9 14 JL581066 2 6 KAEG0614 6 6 PA551205 14 16
JB551408 4 34 JL581066 8 6 KBBA0408 26 60 PA551206 12 16
JB581229 7 36 JN131812 14 62 KBCC0514 20 60 PA551207 2 16
JB581230 8 36 JN402000 4 42 KCGA0505 11 54 PA581221 10 36
JB581256 9 36 JP541208 6 32 KCGA0606 14 6 PA581224 4 4
JB581258 13 36 JV511011 4 2 KCGD0808 4 46 PA621005 7 28
JB581260 11 36 JV511012 3 2 KDCB0816 7 52 PF161005 7 66
JB591068 10 40 JV511013 1 2 KEAB1210 3 28 PF161007 10 66
JD113814 13 6 JV541006 15 24 KEAB1610 8 28 PF161015 6 66
JD113815 12 6 JV541208 2 30 KEBB3515 2 10 PF161018 26 66
JD402217 12 88 JV541225 19 30 KFAB4050 6 14 PF171803 1 72
JD561004 3 18 JW561206 2 20 KHAA2520 11 52 PF232603 22 70
JD561011 6 18 JW561208 3 20 KHAA3225 6 64 PF232603 2 72
JE511067 5 6 JW591028 5 40 KHBA0828 9 64 PF351004 2 42
JE521016 12 10 JY171069 8 2 KPBB6202 7B 62 PF351015 1 42
JE541028 11 22 JZ161028 20 66 KPBB6300 2 60 PF351224 3 42
JE541038 10 14 JZ551004 18 16 KPBB6302 7A 62 PF401005 1 86
JE541214 17 30 JZ551205 13 16 KPBC6004 5 62 PF401806 6 88
JE551409 15 34 JZ561002 4 18 KPBF6203 3 14 PF401813 10 88
JE591280 2 40 JZ571000 1 26 KPBF6203 4 22 PF402210 16 86
JE621003 9 28 JZ571001 5 26 KPBF6203 2 24 PF403400 16 88
JE621004 15 28 KACF0830 4 70 LAC00052 5 42 PF501166 1 22
JG131220 6 22 KADD0814 5 88 LAD00126 12 52 PF511133 1 4
JG131220 10 24 KADD0814 6 92 LAE00005 5 30 PF511255 1 10
JG571024 13 24 KADD0816 4 54 LAE00015 9 22 PF511257 8 10
JH511212 6 8 KADD0820 3 52 LBU00007 16 38 PF511258 5 10
JH521007 3 12 KADD0855 3 46 LBU00012 28 68 PF531061 1 14
JH561200 6 20 KADD0865 5 46 LDA00025 4 14 PF541018 12 22
JH561404 10 20 KADD0880 10 46 LDB00018 10 52 PF541249 3 32

107 108
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

PF541255 3 30
PF551003 8 16
PF551201 5 16
PF551203 10 16
PF551204 11 16
PF551206 9 16
PF551229 6 16
PF551407 9 30
PF551407 4 78
PF551411 7 34
PF551412 1 34
PF561000 1 18
PF561002 2 18
PF561200 1 20
PF561203 7 20
PF581135 4 38
PF581136 4a 38
PF581180 1 38
PF581198 7 2
PF581198 14 38
PF581256 1 36
PF582404 4 6
PF591327 6 40
PF591378 4 40
PF591406 1 40
PF621003 1 28

109 110

You might also like