Professional Documents
Culture Documents
COUNTRIES
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the 3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
In case, if you need any technical assistance contact the concerned Regional by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
Office or write to us on the following address : to identify the spare parts easily.
PLATE NO. 3 PAGE NO. PLATE NO. 4 PAGE NO. PLATE NO. 7 PAGE NO. PLATE NO. 8 PAGE NO.
SAI SYSTEM 5 VALVE 7 CRANKSHAFT ASSEMBLY 13 TRANSMISSION 15
PLATE NO. 9 PAGE NO. PLATE NO. 10 PAGE NO. PLATE NO. 13 PAGE NO. PLATE NO. 14 PAGE NO.
CHANGE DRUM / SHIFT FORK 17 GEAR CHANGE MECHANISM 19 OIL PUMP ASSEMBLY 25 KICK STARTER MECHANISM 27
PLATE NO. 11 PAGE NO. PLATE NO. 12 PAGE NO. PLATE NO. 15 PAGE NO. PLATE NO. 16 PAGE NO.
ENGINE ASSEMBLY / CRANKCASE RH 21 CRANKCASE LH 23 CLUTCH COVER ASSEMBLY 29 MAGNETO COVER ASSEMBLY 31
PLATE NO. 17 PAGE NO. PLATE NO. 18 PAGE NO. PLATE NO. 21 PAGE NO. PLATE NO. 22 PAGE NO.
CLUTCH ASSEMBLY 33 CARBURETTOR ASSEMBLY 35 MAGNETO, CDI & H.T. COIL 41 SEAT ASSEMBLY & MOUNTING 43
PLATE NO. 19 PAGE NO. PLATE NO. 20 PAGE NO. PLATE NO. 23 PAGE NO. PLATE NO. 24 PAGE NO.
AIR FILTER ASSEMBLY 37 SILENCER ASSEMBLY 39 ENGINE MOUNTINGS 45 FRAME & FRAME FITTINGS 47
PLATE NO. 25 PAGE NO. PLATE NO. 26 PAGE NO. PLATE NO. 29 PAGE NO. PLATE NO. 30 PAGE NO.
SWING ARM / REAR SHOCK ABSORBER 49 FOOT REST - RIDER / PILLION 51 TUBE / TYRE / RIM 57 FRONT HUB 59
PLATE NO. 27 PAGE NO. PLATE NO. 28 PAGE NO. PLATE NO. 31 PAGE NO. PLATE NO. 32 PAGE NO.
MUDGUARD - FRONT & REAR 53 STAND ASSEMBLY 55 REAR HUB 61 REAR BRAKE PEDAL 63
PLATE NO. 33 PAGE NO. PLATE NO. 34 PAGE NO. PLATE NO. 37 PAGE NO. PLATE NO. 38 PAGE NO.
HANDLE BAR ASSEMBLY 65,67 FRONT FORK 69 SPEEDOMETER ASSEMBLY 75 CONTROL CABLES 77
PLATE NO. 36
PLATE NO. 35 PAGE NO. PAGE NO. PLATE NO. 39 PAGE NO. PLATE NO. 40 PAGE NO.
FITTINGS - PETROL TANK, SIDE COVER
PETROL TANK CAP & FUEL COCK 71 73 CHAIN CASE 79 HEAD LAMP ASSEMBLY 81
& SEAT COWL
PLATE NO. 42
PLATE NO. 41 PAGE NO. PAGE NO. PLATE NO. 45 PAGE NO. PLATE NO. 46 PAGE NO.
TAIL LAMP ASSEMBLY / FRONT & REAR
INDICATOR LIGHT ASSEMBLY 83 85 ACCESSORIES / GRAB HANDLE 91 PAINTED PARTS & DECALS 93,95
NUMBER PLATE
PLATE NO. 43 PAGE NO. PLATE NO. 44 PAGE NO. PLATE NO. PAGE NO. PLATE NO. PAGE NO.
ELECTRICAL EQUIPMENTS 87 TOOL KIT 89
Plate No. 1
1 2
Plate No. 2
3 4
Plate No. 3
5 6
Plate No. 4
7 8
Plate No. 5
9 10
Plate No. 6
11 12
Plate No. 7
Crankshaft Assembly
13 14
Plate No. 8
15 16
Plate No. 9
17 18
Plate No. 10
19 20
Plate No. 11
21 22
Plate No. 12
23 24
Plate No. 13
Oil Pump Assembly
25 26
Plate No. 14
27 28
Plate No. 15
Clutch Cover Assembly
29 30
Plate No. 16
Magneto Cover Assembly
31 32
Plate No. 17
33 34
Plate No. 18
Carburettor Assembly
35 36
Plate No. 19
Air Filter Assembly
37 38
Plate No. 20
Silencer Assembly
39 40
Plate No. 21
41 42
Plate No. 22
43 44
Plate No. 23
7
6
8
9/10
45 46
Plate No. 24
47 48
Plate No. 25
15
49 50
Plate No. 26
11
51 52
Plate No. 27
11 12
53 54
Plate No. 28
55 56
Plate No. 29
57 58
Plate No. 30
59 60
Plate No. 31
61 62
Plate No. 32
10
63 64
Plate No. 33
Handle Bar Assembly
65 66
Plate No. 33
Handle Bar Assembly
67 68
Plate No. 34
69 70
Plate No. 35
71 72
Plate No. 36
Fittings - Petrol Tank & Side Covers
1 DG 1410 19 Damper 2
2 DF 1411 28 Damper (Fuel Tank Mounting) 2
3 39 1789 24 Washer Nylon 2
4 DG 1611 21 Screw 2
5 DU 1611 02 Damper 2
6 DH 1611 58 Grommet - Side Cover 1
7 39 1553 04 Flange Bolt 2
8 DP 2010 37 Collar 2
9 DL 1610 17 Damper - Cover Side 2
73 74
Plate No. 37
Speedometer Assembly
75 76
Plate No. 38
77 78
Plate No. 39
79 80
Plate No. 40
Head Lamp Assembly
81 82
Plate No. 41
83 84
Plate No. 42
Tail Lamp Assembly / Front & Rear Number Plate
85 86
Plate No. 43
87 88
Plate No. 44
89 90
Plate No. 45
2 3
91 92
Plate No. 46
Painted Parts & Decals
2 2 DU 7307 22 Front Fender Painted Jet Black 1 Black Red & Blue
DU 7307 X4 Front Fender Painted Flame Red 1 Flame Red
DU 7307 3E Front Fender Painted 1 Electron Blue
5
4 52 DM03 25 Side Cvr RH Ebny Blk Wh Rd Dkl 1 Black Red
52 DM03 29 Side Cvr RH Fl Red Wh Red Dcl 1 Flame Red
52 DM03 32 Side Cvr RH El. Blue Wh Blue Dcl 1 Electron Blue
52 DM03 24 Side Cvr RH Eny Blk Wh Blue Dkl 1 Black Blue
93 94
Plate No. 46
Painted Parts & Decals
6/7
95 96
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36DF1701 KIT BUSH SHOCKER 39255601 SCREW PAN CROSS - M6 2 12 36JZ0122 KIT GUIDE CAM CHAIN JE521025 GUIDE TIGHT SIDE SILENT CHAIN 1
30171030 BUSH - RUBBER 4 JE541037 GUIDE SLACK SIDE SILENT CHAIN 1
30171031 BUSH - INNER 4
13 36DU4169 KIT CHAIN SPROCKET DY141001 CHAIN 108 LINKS 1
2 36DZ0008 KIT GEAR METER SCREW AW 31151064 GEAR - SPEEDOMETER 1 JZ551004 SPROCKET 1
30151041 GEAR METER SCREW 1 DJ151061 SPROCKET 1
3 36DU1007 BOSS KICK SET - CT 100 30101233 BOSS 1 14 36DZ2008 KIT ST. CONE WITH GREASE 36314001 KIT STEERING CONE NEW 1
30101234 SPRING 1 36JL0181 IMPLEX GREASE 10 GM POUCH 1
30101236 BALL - STEEL 1 36314002 KIT BALL STEEL STEERING 1
30101235 PIN 1
39085517 CIRCLIP : E-TYPE 1 15 36DM0007 KIT TANK DCL EBONY BLACK DM141043 DECAL TANK RH BLACK BODY 1
DM141042 DECAL TANK LH BLACK BODY 1
4 36JV0006 VALVE REPAIR KIT BM125 28101129 SPRING - SEAT 2
CB101009 SEAL - VALVE STEM 2 16 36DM0008 KIT TANK DCL FLAME RED DM141039 DECAL TANK RH RED BODY 1
JA511202 SPRING VALVE 2 DM141038 DECAL TANK LH RED BODY 1
DY511202 RETAINER VALVE B105A 2
CB101022 COTTER VALVE 4 17 36DM0009 KIT TANK DCL ELECTRON BLUE DM141047 DECAL TANK RH 1
DM141046 DECAL TANK LH 1
5 36PF0045 KIT BLOCK PISTON-B104D PF521022 BLOCK CYLINDER 1
PF521210 PISTON ASSEMBLY 1 18 36DU4038 KIT DCL TANK BL-RED DU141248 TANK DECAL UPPER LH 1
PF521229 PISTON ASSEMBLY 1 DU141249 TANK DECAL UPPER RH 1
DU141234 TANK DECAL LOWER LH BLACK RED 1
6 36PA0210 KIT ASSLY CRANKCASE RH JH541010 CRANKCASE RH 1 DU141235 TANK DECAL LOWER RH BLACK RED 1
KPBF6203 BEARING-BALL-C3 CLEARANCE-HN3 1
KPBF6201 BEARING BALL C3 CLEARANCES 1 19 36DU4039 KIT DCL TANK FL RED DU141250 TANK DECAL UPPER LH 1
PF541018 BUSHING DRUM BM150 4 SPD 1 DU141251 TANK DECAL UPPER RH 1
BA102004 PLUG 1 DU141238 TANK DECAL LOWER LH FLAME RED 1
DU141239 TANK DECAL LOWER RH FLAME RED 1
7 36DU1901 CABLE ADJ.KIT 30191017 NUT 2
DD191147 SCREW FOR CABLE ADJUSTER 2 20 36DU4163 KIT DCL TANK EL BLUE DU141253 TANK DECAL UPPER RH 1
DU141243 TANK DECAL LOWER RH EL BLUE 1
8 36DU4076 KIT VALVE INTAKE+EXHAUST PF511212 VALVE INTAKE 1 DU141252 TANK DECAL UPPER LH 1
PF511213 VALVE EXHAUST 1 DU141242 TANK DECAL LOWER LH EL BLUE 1
9 36PF0062 KIT PISTON RING SET JB521207 RING PISTON (TOP) 1 21 36DU4041 KIT DCL TANK BL-BLUE DU141254 TANK DECAL UPPER LH 1
PF521215 STEEL 2ND RING PISTON B104D 1 DU141255 TANK DECAL UPPER RH 1
PF521204 RING PISTON OIL 1 DU141246 TANK DECAL LOWER LH BLACK BLUE 1
DU141247 TANK DECAL LOWER RH BLACK BLUE 1
10 36JE0024 KIT FRICTION - D102B&C JE551410 PLATE CLUTCH FRICTION - D102C 1
11 36JZ0023 KIT PRIMARY DRIVE & DRIVEN PF551401 CLUTCH HSG ASSLY COMP 1
JZ531006 GEAR PRIMARY DRIVE 1
97 98
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description
Updation Remarks Page Fig. Old part New part Description
Updation Remarks
no. no. no. no. date no. no. no. no. date
99 100
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
101 102
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
103 104
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
105 106
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
107 108
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
PF541255 3 30
PF551003 8 16
PF551201 5 16
PF551203 10 16
PF551204 11 16
PF551206 9 16
PF551229 6 16
PF551407 9 30
PF551407 4 78
PF551411 7 34
PF551412 1 34
PF561000 1 18
PF561002 2 18
PF561200 1 20
PF561203 7 20
PF581135 4 38
PF581136 4a 38
PF581180 1 38
PF581198 7 2
PF581198 14 38
PF581256 1 36
PF582404 4 6
PF591327 6 40
PF591378 4 40
PF591406 1 40
PF621003 1 28
109 110