OM - Rieter - UNIClean B12

Translation of the original instructions
UNIclean B 12
These instructions must be issued to the persons carrying out the tasks described herein. Unless
they are accessible to such persons at all times, these instructions cannot fulfil their purpose.
Rieter Textile Systems

Klosterstrasse 20, 8406 Winterthur
23.01.2015 - en - UNIclean B 12
Copyright Rieter. No part of these instructions or any attachment provided to the recipient may be copied or
made available to a third party without prior written permission of this company.
Rieter Textile Systems

Klosterstrasse 20
8406 Winterthur
Tel. +41 52 208 71 71
Fax +41 52 208 83 20
E-mail service_sys@rieter.com
UNIclean B 12 23.01.2015 - en -
Preface
Preface
The information contained in these instructions is intended to assist the smooth, trouble-free running of the
machine and the safety of operators and maintenance personnel.
The instructions contain important notes on how to operate the machine safely, properly and efficiently. By
observing these instructions you can help prevent danger, reduce repair costs and downtimes, as well as in-
creasing the reliability and lengthening the service life of the machine.
The operating instructions must be permanently available at the place where the machine is located.
The instructions must be read and followed by everyone who is assigned to work on the machine.
The instructions correspond to the technical state of the art at the time of going to press.Rieter reserves the
right to carry out modifications.
Inquiries concerning Service information should be addressed to the Service Centre responsible for your re-
gion.
The instructions must be completed as necessary by adding directions based on existing national regulations
for the prevention of accidents and the protection of the environment.
23.01.2015 - en - UNIclean B 12
Preface
UNIclean B 12 23.01.2015 - en -
General Part 1
B 12
Operation Part 2
Setting up, preparing, adjusting Part 3
Maintenance Part 4
Troubleshooting Part 5
Description of machine subassemblies Part 6
Keyword index Part 7
Appendix Part 8
23.01.2015 - en - 10936765
UNIclean B 12 23.01.2015 - en -
Contents
Part / Page
General
1 How to use the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 1
2 Legal stipulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 7
3 General notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 9
4 Machine identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 19
5 Machine description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 21
6 Technical Definitions and Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 23
7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 25
8 Putting into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 31
9 Instruction of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 33
Operation
1 Controls and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 1
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 25
3 Display screens Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 51
Setting up, preparing, adjusting

1 Explanation on this section of the operating instructions . . . . . . . . . . . . . . 3 / 1
2 Gearing layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 3
3 Machine set up; optimise settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 5
Maintenance
1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 1
2 Explanations for maintenance and intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 3
3 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 5
4 Cleaning / Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 7
5 Lubricant Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 15
6 Standard lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 17
23.01.2015 - en - UNIclean B 12 0/1

Part / Page
7 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 19
Troubleshooting
2 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 3
3 Error not displayed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 11
Description of machine subassemblies

3 Overview of special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 5
4 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 7
5 Cleaning point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 15
6 Waste trough and exhaust air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 27
7 Control technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 33
8 Operating and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 51
9 Torque standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 53
0/2 UNIclean B 12 23.01.2015 - en -

Part 1
General
Part / Page
1 How to use the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 1
2 Legal stipulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 7
3 General notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 9
4 Machine identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 19
5 Machine description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 21
6 Technical Definitions and Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 23
7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 25
8 Putting into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 31
9 Instruction of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 33
No. of pages 34
23.01.2015 - en - UNIclean B 12 1/I

General
1 / II UNIclean B 12 23.01.2015 - en -
General
Contents
Part / Page
1 How to use the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 1

1.1 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 1
1.2 Symbols in the document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 3
2 Legal stipulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 7
2.1 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 7
3 General notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 9

3.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 9
3.2 Danger areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 14
3.2.1 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 14
3.2.1.1 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 15
3.2.1.2 Door safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 16
3.2.1.3 Screwed-on covers, viewing windows and pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 17
3.3 Responsibilities and qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 18
4 Machine identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 19
4.1 Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 19
4.2 Electrical rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 20
5 Machine description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 21
5.1 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 21
6 Technical Definitions and Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 23

7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 25
7.1 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 25
7.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 26
7.2.1 Space requirements, definition of left and right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 26
7.3 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 27
7.4 Floor condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 27
7.5 Machinery requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 28
7.5.1 Air conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 28
7.5.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 28
7.6 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 29
7.6.1 Declared level of noise emission according to ISO 4871 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 29
8 Putting into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 31

8.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 31
8.2 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 31
8.3 Putting back into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 31
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General
Part / Page
8.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 31
9 Instruction of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 33
1 / IV UNIclean B 12 23.01.2015 - en -
General
How to use the operating instructions
1 How to use the operating instructions

1.1 Structure of the operating instructions
Structure of the operating instructions
0 Preface, Register, Table of contents of file 5 Part 5: Troubleshooting

The operating instructions are divided into The information provided in this part is inten-
parts. ded to assist in finding and eliminating the
Each part deals with specific subjects and is cause in the event of a malfunction (malfunc-
intended for particular users. tions, warnings, messages).
1 Part 1: General 6 Part 6: Description of machine subassem-

General information, information about plan- blies
ning installations. This section lists the following task descrip-
tions arranged by subassembly: Settings,
2 Part 2: Operation checking and installation/dismantling tasks.
Contains all the information with which the All job descriptions for a subassembly and
operator must be familiar in order to operate the necessary information concerning the
the product safely. function of a subassembly are grouped to-
3 Part 3: Setting up, preparing, adjusting gether in sections.
Contains information about setting up the 7 Part 7: Keyword index
plant to meet the specific requirements and
adapting it to the environment, especially as 8 Part 8: Appendix
regards the material to be processed, and
optimizing quality and productivity.
4 Part 4: Maintenance
Contains all necessary information about the
internal planning of maintenance work This
part contains detailed instructions for cleaning
and lubrication
For more details about maintenance work
such as changing wearing parts, checks and
settings, please see cross-reference to the
description in Part 6.
23.01.2015 - en - UNIclean B 12 1/1

General
Example of a page with orientation elements

1 Description of a section
2 Cross-reference indicating page
3 Date of publication, language and version of

document
4 Machine type and name of part
5 Part / Page
1/2 UNIclean B 12 23.01.2015 - en -

General
1.2 Symbols in the document

Example of a note on safety
It is absolutely essential to observe the safety pre-
cautions.
Safety precautions are classified and highlighted by
signal words.
The example shows a safety precaution indicated
by the signal word "Danger".
DANGER
Maximum danger level. This is used in the case of
risks where there are very far-reaching
consequences, with fatal injuries, irreversible or
incurable injuries and very serious but curable
injuries "DANGER" is only used when damage is
highly likely to occur due to improper behavior
1 Signal word
"Danger", "Warning", "Caution", "Important" WARNING
classify the safety precautions. Second highest level of danger used for risks
2 Risk where there are far-reaching consequences, the
Description of the risk situation The potential same as at maximum danger level.. Unlike
consequences of the damage are also de- maximum level, "WARNING" is used where the
scribed. The description of the risk involved is probability of damage occurring in the case of
emphasized by a symbol. improper behavior is only slight.
3 Directions for avoiding danger
CAUTION
Description of what needs to be done or Moderate level of danger is used in the case of
avoided in order to prevent accidents and risks where the consequences are less serious,
damage occurring. The direction for avoiding completely curable injuries to only slight injuries
danger can be emphasized by a command or with short absence from work. Also used
prohibition symbol. for damage to property with far-reaching
consequences.
IMPORTANT
Low level of danger is used when there is a risk of
slight damage to property.
Danger symbols
Risk of falling
General hazard area
23.01.2015 - en - UNIclean B 12 1/3

General
Suspended load
Risk of injury
Risk of injury due to part of the body being pulled in
Risk of injury due to being pulled in
Hazardous voltage
Electric shock from capacitor
Hazard due to automatic start-up
Laser beam
Prevention symbols
Use eye protection
1/4 UNIclean B 12 23.01.2015 - en -

General
Wear protective footwear
No admittance
Shut down power before working on the installation.
Switch off via the main switch and secure switch with a padlock
Press EMERGENCY STOP button
Do not touch
Symbols in the document
The page indicated refers to the currently selected chapter.
More information on this subject can be found on the page indicated
Incorrect application, not permissible
Correct application, OK
Outcome. For example, after an operation step
23.01.2015 - en - UNIclean B 12 1/5

General
1/6 UNIclean B 12 23.01.2015 - en -

General
Legal stipulations
2 Legal stipulations
2.1 Liability
If, contrary to regulations, the assembly of new or existing plant is carried out by a third party, RIETER MA-
CHINE WORKS LTD. declines all liability.
The auxiliary agents supplied by Rieter such as crane, roll lifter etc.must be used only at the places and on
the types of machine intended and for no other purpose .RIETER MACHINE WORKS LTD. declines all re-
sponsibility for any damage due to inappropriate usage of the auxiliary agents
If the machine is used for any purpose other than that for which it is intended, RIETER MACHINE WORKS
LTD. declines all liability.
23.01.2015 - en - UNIclean B 12 1/7

General
Legal stipulations
1/8 UNIclean B 12 23.01.2015 - en -

General
General notes on safety
3 General notes on safety

3.1 Safety precautions
Intended use
This machine is intended solely for the processing of cotton and 100% man-made fibres, along with blends of
such materials.
See “Raw materials for processing” in the “Technical data” chapter.
Only closed rooms with suitable air-conditioning for spinning technology are to be used for machine opera-
tion.
The machine is to be used only as intended.
Operate the machine only according to this operating manual.
Any use beyond the intended purpose is regarded as improper use, in particular using materials hazardous to
health, such as asbestos, glass, etc.
Technical state
If the machine is operated while in a defective state, safety, proper functioning and availability will be com-
promised.
Operate the machine only while it is in a technically fault-free state.
Comply with the maintenance schedule.
Use only original spare parts (indicated in the spare parts catalogue).
If the operating behaviour of the machine changes, check the machine for faults.
Remedy the faults immediately.
Do not make unauthorised modifications or changes to the machine.
Availability of the operating manual

The operating manual must be available to the per-
sonnel involved.
Personnel must have read and understood the op-
erating manual, prior to commencing work.
Safe practice
For reasons of operability, it is not possible to completely eliminate all sources of danger.
“Overestimation of one’s capabilities” is a major source of danger.
Even routine tasks require full attention at all times.
Qualification of personnel
Unqualified personnel cannot recognise risks and are therefore exposed to dangers.
Only technically qualified personnel are to be assigned tasks at the machine (described in this operating
manual).
Installation, operating, maintenance and service personnel must have been trained.
Have the operating authority ensure that personnel comply with the locally applicable rules and regulations for
safe and hazard-conscious work.
23.01.2015 - en - UNIclean B 12 1/9

General
Have the operating authority specify and make known the responsibilities for tasks. Keys and passwords are
to be given to assigned personnel only.
Qualification of different types of personnel:
Maintenance technician: On account of their vocational education and training by the manufacturer of the ma-
chine, as well as the job assigned to them, maintenance technicians are in a position to recognise hazards or
residual risks that exist during maintenance of the machine, and to take appropriate measures.
Operator: After being trained by the manufacturer or the operating authority, operators are in a position to re-
cognise hazards or residual risks that exist during operation of the machine, in order to guarantee the safe op-
eration of the machine.
Electrical technician: Maintenance work involving the electrical equipment may only be carried out by elec-
trical technicians (electricians, master electricians, electromechanical technicians, mechatronics technicians,
electrical engineering technicians, electrical engineers).
Access to the machines

Only trained and authorised personnel are to have
access to the machines.
Personal protective equipment

Ear protection:
During operation, high levels of airborne noise are emitted at the machine, which can result in hearing dam-
age.
Use ear protection in accordance with EN 352.
Safety shoes:
At the machine, there is a risk of injury to the feet due to falling objects.
Wear safety shoes in accordance with EN ISO 20345 (category S3).
Safety gloves for oils and antifreeze agents:
There is a risk of injury to the hands when handling oils and antifreeze agents.
Wear nitrile safety gloves in accordance with EN 374.
Thermal-protection gloves:
Surfaces at the machine can become hot.
Wear thermal-protection gloves in accordance with EN ISO 11611.
Safety glasses:
When using compressed air during cleaning tasks, there is a risk of eye injury.
Wear safety glasses at all times.
When carrying out grinding work for maintenance purposes, there is a risk of eye injury.
Wear safety glasses at all times.
Clothing
Use of appropriate clothing minimises the risk of accident.
Do not wear loose clothing (such as scarves, ties, clothing with wide open sleeves, etc.).
Cover hair if it is long. Wear a cap or a hairnet at all times.
1 / 10 UNIclean B 12 23.01.2015 - en -
General
Do not wear rings on fingers or wristwatches.
Protection against inadvertent start-up

If the machine starts up inadvertently, persons working at the machine can be seriously injured as a result.
Set the main switch or the safety switch to the “0” position and attach a lock to the switch.
Remove the key and keep it on your person.
Protective devices
The safety of persons will be compromised if protective devices do not function effectively.
Prior to operating the machine, ensure that all protective devices are functioning effectively.
Do not remove tightly screwed-on covers, viewing windows and pipes unless the machine is in a safe operat-
ing state.
Safe operating state:
The main switch or the safety switch is in the “off” position and secured with a lock. There must be no active
machine processes.
Work on electrical equipment

With the machine at a standstill, set the main switch or the safety switch to the “off” position and secure the
switch with a lock.
Only electrical technicians are permitted to work at the machine with the main switch in the “on” position (for
measurement and testing purposes).
To guarantee a correct operation sequence, do not manually actuate the sensors in normal mode.
External voltage
Certain circuits may still be live even with the main
switch or safety switch in the “off” position.
These circuits are marked at the terminals (see dia-
gram).
Particular care and attention is required in this
area.
Supply line
The supply line to the main switch remains live,
even if the main switch is in the “off” position.
The terminals of the supply line are marked (see
diagram).
Particular care and attention is required in this
area.
Discharge duration for frequency converters

When carrying out maintenance tasks at frequency converters, comply with the 10-minute wait requirement
for discharge.
23.01.2015 - en - UNIclean B 12 1 / 11
General
STO devices
STO stands for “safe torque off” and refers to safe stopping.
The guarantee of safety for STO devices expires after 15 years. The operating authority is responsible for re-
placing STO devices, whenever the respective guarantees of safety expire.
Safety circuit:
No modifications are permissible at the safety circuit. Safety-related components must not be removed or
bridged.
Repair work at the safety circuit may only be carried out by qualified technicians. After finishing repair work at
the safety circuit of at safety-related components, a test of the functioning of the safety circuit and the safety
functions has to be performed for the entire machine. The function test procedure has to be set down in writ-
ing.
Safety-related components:
Safety circuit, cable harness, wiring, EMERGENCY STOP button, pull-wire, STO devices and other safety-
related components of the machine
STO devices may only be repaired by a certified competent body such as “RIETER-ELO Service”.
Safe work environment

Risk of slipping and tripping:
Slippery surfaces and trip hazards can lead to serious accidents.
Keep aisles, handles, steps, ladders, platforms and railings free of grease, oil and other soilings.
Do not use the machine as a climbing aid or as a means of support. Use only the steps and platforms
provided.
Wear anti-slip safety shoes.
Safety markings
The safety of persons will be compromised if safety markings are not discernible.
Replace markings that are not discernible.
Do not remove or cover safety markings.
Auxiliary aids and tools

Auxiliary aids such as ladders, lifting devices, etc. must be in perfect condition.
Tools and other auxiliary aids must not be deposited on machines that are running.
When using chemicals such as solvents, observe the instructions of the manufacturer.
Max. weight for manual handling

A max. weight of 25 kg for regular handling is specified in EN 1005-2.
If the weight of a subassembly exceeds 25 kg, use two persons or lifting equipment for handling purposes
Work at buildings and installations

If, for example, work is to be carried out above the machine, ensure that the machine is stopped beforehand.
1 / 12 UNIclean B 12 23.01.2015 - en -
General
Fire protection
With textile processes, fires can occur.

Ignition of fibres, fly or fibre dust, contact between cotton and heated bearings, sparks flying from metallic im-
purities and electrically-generated sparks can all lead to fires.
Provide manually-operated extinguishing systems, etc. for fire-fighting purposes.
Instruct personnel in the correct handling of extinguishing systems, use of escape routes, etc.
Determine the extinguishing systems to use in consultation with the local fire-protection authorities.
Disposal
If the machine is to be shut down for good, the legal requirements for re-use and recycling which hold in the
respective country are to be complied with.
The operating authority is responsible for the proper disposal of operating media, such as oils, greases and
batteries.
23.01.2015 - en - UNIclean B 12 1 / 13
General
3.2 Danger areas

3.2.1 UNIclean
WARNING
Points at which there is a residual risk despite all the safety devices are marked with warning
signs.
It is a danger in itself not to be aware of all of the hazard zones.
Damaged or missing warning signs must therefore be replaced immediately!
Damaged or missing warning signs must be replaced immediately.
For the areas listed, there is an increased risk of injury in the event of improper conduct. Do follow to the
safety precautions in these areas.
2 1
+
0920-8086 10 min < 60V
1 Marked hazard zone

Warning signs, Page 1/15
2 Secure doors (hazardous situation)
Door safeguards, Page 1/16
3 Installed safety elements
Screwed-on covers, viewing windows and
pipes., Page 1/17
1 / 14 UNIclean B 12 23.01.2015 - en -
General
3.2.1.1 Warning signs
1 +
0920-8086 10 min < 60V
Warning signs
The warning signs (1) draw attention to a danger area.
There is an increased risk of injury if it is improperly used.
Damaged or missing warning signs (1) must be replaced immediately.
23.01.2015 - en - UNIclean B 12 1 / 15
General
3.2.1.2 Door safeguards
3 2
5
1
The doors (1) and (2) are secured with safety switches (5), each having a lock. They cannot be opened dur-
ing production. You must wait for the spiked roll to come to a standstill before these doors can be opened.
Doors (3) and (4) can be opened during production.
The safety switches (5) may neither be removed nor by-passed.
The switching bracket (6) must be secured with unremovable screws.
The proper function of the safety switches (5) must be checked periodically.
1 / 16 UNIclean B 12 23.01.2015 - en -
General
3.2.1.3 Screwed-on covers, viewing windows and pipes.
3
5
6 4
1
STOP
2
Screwed-on covers, viewing windows and pipes

All bolted covers serve as safety devices
Screwed-on covers and other screwed-on elements may only be removed when:
The machine has come to a complete standstill.
The main switched has been turned off and locked.
Only remove the padlock when all elements are reassembled.
The windows (1) are secured with safety nuts (2). Neither screwdrivers nor hexagonal wrenches can be used
to remove the bolts. When replacing the window, the nuts have to be removed by force (e.g. using a chisel).
A replaced window (1) has to be secured again with safety nuts (2).
During installation or following major servicing, the machine may only be put into operation when all the pipes
(4) have been connected. This prevents access to the rotating spiked roller from above.
If the connecting duct (3) is removed at the top of the machine, one of the yellow covers supplied must be im-
mediately installed at this point.
The safety bracket on the door (5) and the hinge of the relief flap (6) are secured with rivets (7) to prevent un-
authorised removal.
23.01.2015 - en - UNIclean B 12 1 / 17
General
3.3 Responsibilities and qualifications

Responsibilities
By clear rules defining who is responsible for what, the customer creates optimum requirements for ensuring
safety in the plant.
The areas of responsibility for each authorized person must be officially laid down.This applies in particular to
jobs involving setting and servicing mechanical, electric and pneumatic devices.
This guarantees that unauthorized persons do not have access to the machines.
Visitors may enter machine rooms only if accompanied by an authoirzed person..
It must be made clear to visitors that machines are a potential source of danger when running.
Training
Inadequately trained staff may cause accidents.
This may also result in injury to others.
Operating and maintenance staff must be given
theoretical and practical training.
This is the general purpose of this part of the in-
structions. The corresponding operating inform-
ation in the instructions refers to specific dangers
and must always be observed.
If well-trained personnel are in charge of
machines, then these will produce a higher
yield and a better quality, and there will be
fewer faults, higher output and fewer injuries.
1 / 18 UNIclean B 12 23.01.2015 - en -
General
Machine identification
4 Machine identification
Manufacturer
Maschinenfabrik Rieter AG
Klosterstrasse 20
CH-8406 Winterthur
Tel. no.: +41 52 208 71 71

Fax: +41 52 208 83 20
4.1 Identification plate

Machinenfabrik Rieter
CH-8406 Winterthur
Type 1
Serial No 2
Year 3
xxx V xx Hz xA
4
5
6
1 Type Machine type 5 Hz Frequency

2 Serial no. Serial number 6 V Voltage of electric power
3 Year Year of construction supply
4 A Rated current
The identification plate is located in the area of the main switch.
23.01.2015 - en - UNIclean B 12 1 / 19
General
Machine identification
4.2 Electrical rating plate

These plates are fastened to the wall inside the
electrical control cabinet. The electrical schemat-
ics corresponding to the machine design are sup-
ID-Nr. 1 plied separately. When ordering spare parts, the
information given on the ID plate are to be noted on
Mat.Nr. the order form. When reporting machine malfunc-
2
tions the information given on the ID plate and the
ID number are to be given.
Order No:
Year:
Machine type: B 1x Diagram No: xx / xx

Supply voltage: 400V 00 0000 00 - 0000
Rated current: xx A
Supply protection: 36A
Control voltage: 24 VDC
00 0000 00 - 0000
1 Identification num- Serves for quality assur-

ber ance
2 Material number Serves for quality assur-
ance
1 / 20 UNIclean B 12 23.01.2015 - en -
General
Machine description
5 Machine description
5.1 UNIclean
4
3
5
2 A 7
6
14
1 13
12
11
10
9
2
A A-A
1 Opening for additional air 9 Stripper roll

2 Waste transport 10 Electric cylinder
3 Material discharge 11 Grid
4 Waste air with open transfer 12 Perforated plate
5 Material entry 13 Cylinder
6 Slider for setting the auxiliary-air flow rate 14 5 guide plates
7 Operator panel Description UNIclean, Page 6/7
8 Electrical control cabinet
23.01.2015 - en - UNIclean B 12 1 / 21
General
Machine description
1 / 22 UNIclean B 12 23.01.2015 - en -
General
Technical Definitions and Formulas
6 Technical Definitions and Formulas

Determine waste volume
Calculation of the waste volume: Test period: Nor-
100 % x Am mally three times ½ hour. For a provisional waste
A% = measurement, carry out at least one or more full
P UNIfloc passages.
A = Waste in %
AM = Waste volume in kg
P = Production in kg
Production in kg
P = Production in kg
(Kp kg/h + A kg/h) x Lz-UNIfloc min
Kp = Card production in kg/h
P =
Stop/Go x 60 A = Waste in kg/h
Lz = Run time of UNIfloc in minutes
Stop/Go= Stop/Go relationship
Stop/Go relationship
Stop/Go= Stop/Go relationship
Lz-UNIfloc (Bz)
Stop/go = Lz- = Run time of UNIfloc
Effz UNIfloc
Bz = Operating hourmeter
Effz = Effective run time
23.01.2015 - en - UNIclean B 12 1 / 23
General
Technical Definitions and Formulas
1 / 24 UNIclean B 12 23.01.2015 - en -
General
Specifications
7 Specifications
7.1 Performance characteristics
Raw materials
Raw materials This machine is built exclusively
for processing textile raw
materials. Non-textile raw
materials must not be processed
on the UNIclean.
Cotton All sources
Production
B 12 max. 1400 kg
• Equipment (Alternative):
.
23.01.2015 - en - UNIclean B 12 1 / 25
General
Specifications
7.2 Dimensions
7.2.1 Space requirements, definition of left and right
300
220 160
300
1120
500
2000
4
450 1450
113
700
50
264 119
5 3 3
72
7 (120x50)
662
515 300 403 160

817
896
876
6
(150x280) 1
1040
300
8 220
3 3
450 653
375 1600 230
2205
2
Location Designation Prerequisite Dimension

number
1 Waste transport, connection see figure .
from above
2 Distance from wall min. 1000 mm
3 Foot plates see figure .
4 Waste trough extended min. 700 mm

5 Electrical connection from see figure .
above
6 Electrical connection from be- see figure .
low
1 / 26 UNIclean B 12 23.01.2015 - en -
General
Specifications
Location Designation Prerequisite Dimension

number
7 Left-hand side of machine see figure .
8 Right-hand side of machine see figure .
7.3 Weights
Designation Prerequisite Weights
Complete machine 1185 kg
Complete cylinder 165 kg
Waste trough 95 kg
Complete motor 85 kg
Hood over cylinder 50 kg
7.4 Floor condition
1 2 3 4 5 6 7
8
1 2
3 4 5 6 7 8
1 1
2 2
1 Flooring laid over sand or asphalt is not per-

missible.
2 Such intermediate layers in the area of the foot
plates should be replaced with concrete, in or-
der to prevent subsidence of individual sub-
assemblies.
23.01.2015 - en - UNIclean B 12 1 / 27
General
Specifications
7.5 Machinery requirements

7.5.1 Air conditions
Values
Waste transport (1) 0.55 m³/s

4 5 air flow rate
500 mm
150 mm
3 Waste transport (1) - 1000 Pa
static vacuum
2 Material delivery (2) 0.60 - 0.80 m³/s
150 mm
air flow rate

Material delivery (2) - 50 - - 200 Pa
1 6 static vacuum
Material delivery (3) 0.80 - 1.20 m³/s
air flow rate
Material delivery (3) - 50 - - 200 Pa
static vacuum
Open transfer (4) 0.50 - 0.60 m³/s
air flow rate
Open transfer (4) - 50 - - 150 Pa
static vacuum
Material entry (5) 0.60 - 0.80 m³/s
air flow rate
Material entry (5) + 50 - + 150 Pa
Static excess pressure
Dedusting (6) 0.50 - 0.60 m³/s
air flow rate
Dedusting (6) - 400 - - 700 Pa
static vacuum
7.5.2 Electrical data

Mains connection
Should the supply voltage 3 x 400 V +/- 10%
not be within the specified
range, a transformer has to
be used to ensure stable
conditions.
Installed electrical power
Machine-specific data See the diagram provided
1 / 28 UNIclean B 12 23.01.2015 - en -
General
Specifications
7.6 Emissions
7.6.1 Declared level of noise emission according to ISO 4871
Declared sound power level, A-weighted (reference pressure 1 pW) LWad
Operating status without 87 + 3 dB
material: Normal production
Measurement standard: ISO 9902 measurement standard; measuring distance: 1 m; levels expressed in the
form: Lm + K Lm; typical mean value for K is 3 dB: safety margin. General conditions: without material,
without external fans, cylinder speed 960 rpm.
Declared sound power level at work station (reference pressure 20 4Pa) LpAd
Operating with material: 70 + 3 dB
Normal production
Measurement standard: ISO 9902 measurement standard; measuring distance: 1 m; levels expressed in the
form: Lm + K Lm; typical mean value for K is 3 dB: safety margin. General conditions: without material, cent-
ral suction, cylinder speed 960 rpm.
23.01.2015 - en - UNIclean B 12 1 / 29
General
Specifications
1 / 30 UNIclean B 12 23.01.2015 - en -
General
Putting into operation
8 Putting into operation

8.1 Commissioning
Machines manufactured by "Rieter Textile Systems" must always be assembled and commissioned by Ri-
eter's own staff.
Should the assembly of new or existing plant be carried out by a third party, however, RIETER MACHINE
WORKS LTD. declines all liability.
8.2 Decommissioning
Put the machine into a safe state.
disconnect the power supply.
Protect the machine from misuse.
Secure the machine in such a way that when it is idle there is no risk of injury to any person.
The machine-specific regulations with regard to decommissioning must be observed.
The machine must be suitably protected against soiling and corrosion.
The regulations and operating procedures specific to the machine are listed in the Chapter "Taking out of ser-
vice" in Part 3. These regulations, and particularly the safety regulations, must be adhered to most exactly.
8.3 Putting back into operation

All elements affecting safety must be tested to ensure that they are in perfect operating condition.
The machine-specific regulations with regard to re-commissioning must be observed.
The regulations and operating procedures specific to the machine are listed in the Chapter "Putting back into
service" in Part 3. These regulations, and particularly the safety regulations, must be adhered to most exactly.
8.4 Disposal
Disposal
In the case of the machine being conclusively removed from operation, the legal regulations of the relevant
country should be observed.
This applies in particular to:
Re-usability
Recycling
Waste disposal
It must be ensured that the fuel remaining in the machine is disposed of in accordance with regulations.
Fuel such as oils, grease and batteries.
The regulations and operating procedures specific to the machine are listed in the Chapter "Disposal" in Part
3. These regulations, and particularly the safety regulations, must be adhered to most exactly.
23.01.2015 - en - UNIclean B 12 1 / 31
General
Putting into operation
1 / 32 UNIclean B 12 23.01.2015 - en -
General
Instruction of personnel
9 Instruction of personnel
Safety advice for any person in the vicinity of the machine
— Safety devices
General notes on safety, Page 1/9
UNIclean, Page 1/14
Operation guidelines for any person involved with the machine.

— Operation functions
Switching on main switch Q10, Page 2/25
Switch OFF the main switch and secure, Page 2/25
Engaging the emergency stop, Page 2/25
Resetting the EMERGENCY STOP button, Page 2/26
Door lock, doors open when power supply is on, Page 2/26
Opening the doors with the power supply off, Page 2/27
How to acknowledge a malfunction., Page 2/29
Enter password, Page 2/30
Changing passwords, Page 2/31
Cancelling the password authorisation, Page 2/32
What do you do if you have forgotten the master password?, Page 2/32
Displaying an individual data screen, Page 2/33
Navigating to a desired data screen with one key, Page 2/33
Pull out the waste trough / open the flap, Page 2/28
Set-up, changeover, adjustment

— Set-up, changeover, adjustment
Cylinder, Page 3/3
Stripper roll, Page 3/3
Grid, Page 3/4
Cylinder, Page 3/6
Measurements, Page 3/6
Waste extraction, Page 3/7
B&R control unit, Page 3/8
Description of the troubleshooting process

— Always consult Section 5 of the operating instructions in the event of a fault.
200, Page 5/3
Description of the maintenance work

— Go over the maintenance and lubrication schedules of Part 4 with maintenance personnel and mechan-
ics
23.01.2015 - en - UNIclean B 12 1 / 33
General
Instruction of personnel
Explanation on how to handle the electronic documentation (e-DOC)

— Navigating through the e-DOC program
Navigating through the e-DOC (electronic documentation) program , Page 2/38
Opening e-DOC , Page 2/38
Selecting the language and accepting the licence agreement, Page 2/39
Opening the home page , Page 2/39
Opening the “Settings” menu and entering data , Page 2/40
Entering ordering address , Page 2/41
Entering recipient’s address , Page 2/41
Opening the e-DOC overview screen , Page 2/42
Opening the spare parts catalogue , Page 2/42
Navigating through the spare parts catalogue , Page 2/43
Navigating through lower-level sub-assemblies in the spare parts catalogue , Page 2/43
Selecting spare parts for sub-assemblies , Page 2/44
Filling in the order form , Page 2/45
Saving the shopping basket information , Page 2/45
Example of an order , Page 2/46
Switching from the spare parts catalogue to the operating manual , Page 2/46
Navigating through the operating manual , Page 2/47
Searching for handling instructions in the operating manual , Page 2/47
Opening the operating manual , Page 2/48
Navigating through the operating manual , Page 2/48
Opening the troubleshooting information page , Page 2/48
Entering the fault code , Page 2/49
Rectifying faults , Page 2/49
Directly opening the order form for spare parts , Page 2/49
“Filling” and “saving” the shopping basket , Page 2/50
Closing the e-DOC program, Page 2/50
1 / 34 UNIclean B 12 23.01.2015 - en -
General
Part 2
Operation
Part / Page
1 Controls and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 1
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 25
3 Display screens Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 51
No. of pages 72
23.01.2015 - en - UNIclean B 12 2/I

Operation
2 / II UNIclean B 12 23.01.2015 - en -
Operation
Contents
Part / Page
1 Controls and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 1

1.1 Overview of controls and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 1
1.1.1 Operating and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 1
1.1.2 Overview of the UNIcontrol system control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 1
1.1.3 Display elements on the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 2
1.1.4 Operating unit of machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 3
1.1.4.1 Overview of the LED status indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 4
1.1.4.2 Overview of the control keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 5
1.1.4.3 Overview of the program keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 6
1.1.5 Machine keys on the operator interface panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 7
1.1.6 T1000V frequency converter, operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 8
1.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 9
1.2.1 Operating and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 9
1.2.1.1 EMERGENCY SHUT-DOWN button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 9
1.2.1.2 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 10
1.2.1.3 Turn stripper roller button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 11
1.2.2 Overview of the UNIcontrol system control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 11
1.2.2.1 UNIcontrol operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 11
1.2.3 Overview of the control keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 12
1.2.3.1 BASIC display key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 12
1.2.3.2 MENU-key back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 12
1.2.3.3 DATA-DISPLAY-key-back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 12
1.2.3.4 DATA-DISPLAY-key-forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 12
1.2.3.5 MENU-key forwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 12
1.2.3.6 LANGUAGE-key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 13
1.2.4 Overview of the program keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 13
1.2.4.1 DIRECT key, forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 13
1.2.4.2 POINTER key back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 13
1.2.4.3 ENTER-key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 13
1.2.4.4 DIRECT-key back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 13
1.2.4.5 POINTER key forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 14
1.2.4.6 HELP-key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 14
1.2.4.7 MENU overview key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 14
1.2.4.8 START OF LIST key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 14
1.2.4.9 MINUS-key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 14
1.2.4.10 MINUS-ENTER-key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 14
1.2.4.11 PASSWORD-INSERT key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 15
1.2.4.12 PASSWORD-CANCELLING key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 15
1.2.4.13 END OF LIST key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 15
1.2.4.14 PLUS-key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 15
1.2.4.15 PLUS-ENTER-key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 15
1.2.4.16 SCREEN-key back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 15
1.2.4.17 DELETE key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 16
1.2.4.18 SCREEN-key scroll forwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 16
1.2.4.19 ENTER-key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 16
1.2.5 Machine keys on the operator interface panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 16
1.2.5.1 STOP key on the operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 16
1.2.5.2 START key on the operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 16
23.01.2015 - en - UNIclean B 12 2 / III

Operation
Part / Page
1.2.6 T1000V frequency converter, operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 17

1.2.6.1 Data display, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 17
1.2.6.2 ESC key, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 17
1.2.6.3 RESET key, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 17
1.2.6.4 RUN key, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 17
1.2.6.5 RUN LED, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 17
1.2.6.6 Down arrow key, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 18
1.2.6.7 STOP key, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 18
1.2.6.8 ENTER key, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 18
1.2.6.9 LOCAL/REMOTE key, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 18
1.2.6.10 LO-RE-LED, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 18
1.2.6.11 ALM LED, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 18
1.2.6.12 REV LED, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 19
1.2.6.13 DRV LED, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 19
1.2.6.14 FOUT LED, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 19
1.2.6.15 Up arrow key, frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 19
1.3 Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 20
1.3.1 Operating and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 20
1.3.1.1 Signal lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 20
1.3.2 Display elements on the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 21
1.3.2.1 Operator panel CPU status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 21
1.3.3 Overview of the LED status indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 22
1.3.3.1 LED electric power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 22
1.3.3.2 LED automatic mode (production mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 22
1.3.3.3 LED "Alert" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 22
1.3.3.4 LED "Malfunction" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 22
1.3.3.5 LED call "Service personnel" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 23
1.3.3.6 LED conditions of the CAN node module EX270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 23
1.3.3.7 LED conditions of the digital blend module DM465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 24
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 25
2.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 25
2.1.1 Switching on main switch Q10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 25
2.1.2 Switch OFF the main switch and secure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 25
2.1.3 Engaging the emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 25
2.1.4 Resetting the EMERGENCY STOP button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 26
2.2 Machine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 26
2.2.1 Door lock, doors open when power supply is on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 26
2.2.2 Opening the doors with the power supply off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 27
2.2.3 Pull out the waste trough / open the flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 28
2.3 Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 29
2.3.1 How to acknowledge a malfunction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 29
2.3.2 Display additional help for troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 29
2.3.3 Enter password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 30
2.3.4 Changing passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 31
2.3.5 Cancelling the password authorisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 32
2.3.6 What do you do if you have forgotten the master password? . . . . . . . . . . . . . . . . . . . . . . . . 2 / 32
2.3.7 Displaying an individual data screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 33
2.3.8 Navigating to a desired data screen with one key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 33
2.3.9 Display the last data screen again . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 33
2.3.10 Browsing in the same masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 34
2.3.11 Display main mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 34
2 / IV UNIclean B 12 23.01.2015 - en -
Operation
Part / Page
2.3.12 Browsing lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 34

2.3.13 Changing values/settings in data screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 35
2.3.14 Changing from standard time to summer time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 35
2.3.15 Setting the brightness of the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 36
2.3.16 Sensor testing and display of I/O status via signal lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 36
2.3.17 Performing service functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 37
2.4 Electronic documentation (e-DOC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 38
2.4.1 Navigating through the e-DOC (electronic documentation) program . . . . . . . . . . . . . . . . . 2 / 38
2.4.2 Opening e-DOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 38
2.4.3 Selecting the language and accepting the licence agreement . . . . . . . . . . . . . . . . . . . . . . . . 2 / 39
2.4.4 Opening the home page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 39
2.4.5 Opening the “Settings” menu and entering data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 40
2.4.6 Entering ordering address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 41
2.4.7 Entering recipient’s address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 41
2.4.8 Opening the e-DOC overview screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 42
2.4.9 Opening the spare parts catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 42
2.4.10 Navigating through the spare parts catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 43
2.4.11 Navigating through lower-level sub-assemblies in the spare parts catalogue . . . . . . . . 2 / 43
2.4.12 Selecting spare parts for sub-assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 44
2.4.13 Filling in the order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 45
2.4.14 Saving the shopping basket information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 45
2.4.15 Example of an order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 46
2.4.16 Switching from the spare parts catalogue to the operating manual . . . . . . . . . . . . . . . . . . 2 / 46
2.4.17 Navigating through the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 47
2.4.18 Searching for handling instructions in the operating manual . . . . . . . . . . . . . . . . . . . . . . . . 2 / 47
2.4.19 Opening the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 48
2.4.20 Navigating through the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 48
2.4.21 Opening the troubleshooting information page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 48
2.4.22 Entering the fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 49
2.4.23 Rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 49
2.4.24 Directly opening the order form for spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 49
2.4.25 “Filling” and “saving” the shopping basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 50
2.4.26 Closing the e-DOC program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 50
3 Display screens Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 51

3.1 Structure of menu and data screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 51
3.2 List of menu and data screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 52
3.3 Overview screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 54
3.4 Menu 10: "Efficiency" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 56
3.5 Menu 20: "20 Quality" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 57
3.6 Menu 30: "30 Information in general" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 58
3.7 Menu 31: "31 Information protocols / statistics" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 60
3.8 Menu 40: "40 Setup values in general" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 62
3.9 Menu 80: "80 Operation mode / tests" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 65
3.10 Menu 81: "81 IO-Tests" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 66
3.11 Menu 82: "82 Functional tests" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 67
3.12 Menu 83: "Endurance test" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 69
3.13 Menu 84: "84 General test" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 69
23.01.2015 - en - UNIclean B 12 2/V

Operation
Part / Page
3.14 System functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 70
2 / VI UNIclean B 12 23.01.2015 - en -
Operation
Controls and display elements
1 Controls and display elements

1.1 Overview of controls and display elements
1.1.1 Operating and display elements
3
1 2 3 4 5 6 7
8
1 Operating unit of 4 Main switch, Page 2/10

machine, Page 2/3
5 Turn stripper roller
2 Signal lamp, Page 2/20 button, Page 2/11
3 EMERGENCY SHUT-DOWN
button, Page 2/9
1.1.2 Overview of the UNIcontrol system control unit
1
SPS/PLC Machine
1 UNIcontrol operation , Page 2/11
The control unit of the UNIcontrol is described in a separate manual.
23.01.2015 - en - UNIclean B 12 2/1

Operation
1.1.3 Display elements on the control unit

1-6 Operator panel CPU status
display, Page 2/21
2/2 UNIclean B 12 23.01.2015 - en -

Operation
1.1.4 Operating unit of machine
1 Machine keys on the operator interface 3 Overview of the control keys

panel, Page 2/7
4 Overview of the program keys
2 Overview of the LED status indicator
The operator interface panel is the interface between the operator and machine control
All the functions of machine operation are available with the operational controls and displays on the operator
panel.
23.01.2015 - en - UNIclean B 12 2/3

Operation
1.1.4.1 Overview of the LED status indicator

5 LED's display the machine condition
1 LED electric power

supply, Page 2/22
2 LED automatic mode

(production mode), Page 2/22
3 LED "Alert", Page 2/22
4 LED "Malfunction", Page 2/22
5 LED call "Service

personnel", Page 2/23
- LED conditions of the CAN

node module
EX270, Page 2/23
- LED conditions of the digital
blend module
DM465, Page 2/24
2/4 UNIclean B 12 23.01.2015 - en -

Operation
1.1.4.2 Overview of the control keys

The operating keys allow navigation between over-
view displays, menu displays, and data displays.
1 BASIC display key, Page 2/12
2 MENU-key back, Page 2/12
3 DATA-DISPLAY-key-
back, Page 2/12
4 DATA-DISPLAY-key-
forward, Page 2/12
5 MENU-key forwards
, Page 2/12
6 LANGUAGE-key, Page 2/13
23.01.2015 - en - UNIclean B 12 2/5

Operation
1.1.4.3 Overview of the program keys

1 DIRECT key,
forward, Page 2/13
POINTER key
back, Page 2/13
ENTER-key, Page 2/13
2 DIRECT-key back, Page 2/13
POINTER key
forward, Page 2/14
HELP-key, Page 2/14
3 MENU overview
key, Page 2/14
START OF LIST
key, Page 2/14
MINUS-key, Page 2/14
MINUS-ENTER-
key, Page 2/14
4 PASSWORD-INSERT
key, Page 2/15
PASSWORD-CANCELLING
key, Page 2/15
END OF LIST key, Page 2/15
PLUS-key, Page 2/15
PLUS-ENTER-key, Page 2/15
5 SCREEN-key
back, Page 2/15
DELETE key, Page 2/16
6 SCREEN-key scroll
forwards, Page 2/16
The function of the programming buttons (1) to (6)

depends on the current condition.
The listed symbols indicate the function above the
programming buttons.
2/6 UNIclean B 12 23.01.2015 - en -

Operation
1.1.5 Machine keys on the operator interface panel
1 STOP key on the operator

panel, Page 2/16
2 START key on the operator

panel, Page 2/16
23.01.2015 - en - UNIclean B 12 2/7

Operation
1.1.6 T1000V frequency converter, operating unit

1 Data display, frequency
10 converter, Page 2/17
2 ESC key, frequency
9
3 RESET key, frequency
2 8 converter, Page 2/17
3 7 4 RUN key, frequency

converter, Page 2/17
4 6
RUN LED, frequency
5 Down arrow key, frequency
6 STOP key, frequency

7 ENTER key, frequency

8 LOCAL/REMOTE key,
frequency
LO-RE-LED, frequency
9 ALM LED, frequency
REV LED, frequency
DRV LED, frequency
FOUT LED, frequency
10 Up arrow key, frequency
2/8 UNIclean B 12 23.01.2015 - en -

Operation
1.2 Operating elements

1.2.1.1 EMERGENCY SHUT-DOWN button

Description of function
EMERGENCY SHUT-DOWN buttons are intended
to be used in an emergency. When an
EMERGENCY SHUT-DOWN button is actuated all
drives are immediately shut down. This enables
danger from moving machine parts to be avoided
as quickly as possible.
Actuated
The machine is put into a safe state as quickly
as possible.
The machine cannot be started as long as the
EMERGENCY SHUT-DOWN button is
actuated.
Released
Operating conditions
23.01.2015 - en - UNIclean B 12 2/9

Operation
1.2.1.2 Main switch

WARNING
When the main switch is set to the "on" position, elements downstream of the main switch are
live.
Injury due to electric shock.
Prior to commencing electrical installation work, switch off the machine via the main switch and
secure the switch with a padlock.
The main switch has to be turned off and secured to carry out the following tasks: Cleaning, re-
pair, service, and work in the control cabinet.
WARNING
Elements subject to external voltage may still be live even with the main switch off.
Injury due to electric shock
Prior to commencing work, the elements that are subject to external voltage must be isolated.
This isolation procedure may only be carried out by a qualified electrician.
CAUTION
The machine will run down in an uncontrolled manner if the main switch is turned off during oper-
ation.
The machine may become damaged.
The main switch may be only operated with the machine at a standstill.
Use the main switch to turn the operating power on and off.
Off, position "0"
The machine is without power. The machine
cannot be started.
On, position "1"

Operating position
2 / 10 UNIclean B 12 23.01.2015 - en -
Operation
1.2.1.3 Turn stripper roller button

Prerequisite: “Manual” is selected in data screen
40.3.
The stripper roller rotates all the while the button
remains pressed. This function is required for de-
termining the waste.
1.2.2 Overview of the UNIcontrol system control unit
1.2.2.1 UNIcontrol operation

Prerequisite: The blow room machines are con-
trolled via the UNIcontrol (1).
1 This type of control unit allows the machines of
the blow room to be controlled centrally.
Machine-specific settings have to be made in the
data screens of the respective machine.
For information on how to operate the
UNIcontrol control unit (1), see the
corresponding operating manual.
23.01.2015 - en - UNIclean B 12 2 / 11
Operation
1.2.3 Overview of the control keys
1.2.3.1 BASIC display key

Use the "BASIC-DISPLAY-key" to jump from the
menu screen or some data screen into the
overview (standard basic screen or malfunction
screen).
1.2.3.2 MENU-key back

In the menu overview the "MENU-key back" marks
the preceding line of the menu or displays the
menus screen. After the first line of the menu the
last line of the menu is displayed.
1.2.3.3 DATA-DISPLAY-key-back
The "DATA-DISPLAY-key-backward" displays the
previous data screen. After the first data screen the
menu overview is displayed again.
1.2.3.4 DATA-DISPLAY-key-forward
The "DATA-DISPLAY-key-forward" displays the
next data screen. After the last data screen the
menu overview is displayed again.
1.2.3.5 MENU-key forwards

In the menu overview the MENU-key forwards“
marks the next line of the menu or displays the
menu screen. After the last line of the menu, the
first line of the menu is displayed.
2 / 12 UNIclean B 12 23.01.2015 - en -
Operation
1.2.3.6 LANGUAGE-key
Use the "LANGUAGE key" to go to the next con-
figured language.
1.2.4 Overview of the program keys
1.2.4.1 DIRECT key, forward

Prerequisite: This key is not included in all con-
trol systems.
Use the "DIRECT next key" to go to the configured
data screen. You can use the "DIRECT next key"
to go directly to a frequently needed data screen.
The data screen number indicates which screen
the system will go to. The first program key is al-
ways assigned.
1.2.4.2 POINTER key back

Use the "POINTER key back" to mark the previous
menu in the menu-overview. The previous input or
list field is marked in the data screen.
1.2.4.3 ENTER-key
Prerequisite: This programming key does not ap-
pear on the display until the control system has as-
certained that the malfunction has been remedied.
Use the "ACKNOWLEDGE-key" to acknowledge a
message or a displayed malfunction.
1.2.4.4 DIRECT-key back

Use the "DIRECT-key back" to jump from the basic
screen to the data screen last shown. The occu-
pancy is always on the second program key. After
switching on the machine or when the last screen
displayed can no longer be displayed, an empty
box appears (no function).
23.01.2015 - en - UNIclean B 12 2 / 13
Operation
1.2.4.5 POINTER key forward

Use the POINTER key forward to mark the next
menu in the menu-overview. The next input or list
field is marked in the data screen.
1.2.4.6 HELP-key
If there is context-sensitive help for a malfunction
screen, it can be displayed by means of the "HELP-
key".
1.2.4.7 MENU overview key

The "MENU overview key" is used to show the
menu overview.
1.2.4.8 START OF LIST key

Prerequisite: The LIST length exceeds the mon-
itor screen length.
Use the “START OF LIST” key to jump to the start
of the list.
1.2.4.9 MINUS-key
Use the “MINUS” key to reduce the value. The text
box, wherein changes are made, has a negative
image. The changed value becomes active for the
control system only after it has been confirmed by
the "ENTER" key. For most setting values, the
“MINUS” key only appears, if the correct password
was previously entered.
1.2.4.10 MINUS-ENTER-key
Use the "MINUS-ENTER-key" to reduce and imme-
diately save the value. The "MINUS-ENTER-key"
is only shown with variable values which are accep-
ted immediately. i.e. the transfer of the value need
not be explicitly confirmed with the ENTER-key.
2 / 14 UNIclean B 12 23.01.2015 - en -
Operation
1.2.4.11 PASSWORD-INSERT key

Use the "PASSWORD-INSERT-key" to display the
first screen for entering the password.
1.2.4.12 PASSWORD-CANCELLING key

Use the "PASSWORD-CANCELING-key" to cancel
the active password authorization
1.2.4.13 END OF LIST key

Prerequisite: The LIST length exceeds the mon-
itor screen length.
Use the “END OF LIST” key to jump to the end of
the list.
1.2.4.14 PLUS-key
Use the "PLUS" key to increase the value. The text
box, wherein changes are made, has a negative
image. The changed value becomes active for the
control system only after it has been confirmed by
the "ENTER" key. For most setting values, the
“PLUS” key only appears, if the correct password
was previously entered.
1.2.4.15 PLUS-ENTER-key
Use the "PLUS-ENTER-key" to increase and imme-
diately save the value. The PLUS-ENTER-key is
only shown with variable values which are accep-
ted immediately. i.e. the transfer of the value need
not be explicitly confirmed with the ENTER-key.
1.2.4.16 SCREEN-key back

Use the "SCREEN-key back" to display the
previous screen. These may be data screens,
basic screens or malfunction screens. The
menu-overview displays the last data screen of the
preceding menu.
23.01.2015 - en - UNIclean B 12 2 / 15
Operation
1.2.4.17 DELETE key

Use the “DELETE” key to delete a changed entry.
The previously stored value will be displayed again.
This is not possible for keys where the chosen
value is effective immediately.
1.2.4.18 SCREEN-key scroll forwards

Use the SCREEN-key forward to display the next
screen. The menu-overview displays the first data
screen of the menu.
1.2.4.19 ENTER-key
Press the "ENTER-key" to accept the entry/change
of value, i.e. the altered value is saved.
1.2.5 Machine keys on the operator interface panel
1.2.5.1 STOP key on the operator panel

Identifying feature: Red
The "STOP" key stops production mode or the cur-
rently active process.
1.2.5.2 START key on the operator panel

Identifying feature: Green
The START key starts the production mode. If the
machine cannot be started the cause is shown as
an error message. In service mode the "START"
key starts the currently selected function.
2 / 16 UNIclean B 12 23.01.2015 - en -
Operation
1.2.6 T1000V frequency converter, operating unit
1.2.6.1 Data display, frequency converter

Identifying feature: Seven-segment display
Indicates monitoring data, parameter numbers and
settings.
1.2.6.2 ESC key, frequency converter

Used to return to the previous menu.
1.2.6.3 RESET key, frequency converter

Used to move the cursor to the right and to
acknowledge a fault after it has been rectified.
1.2.6.4 RUN key, frequency converter

Used to start frequency converter operation, given
that the frequency is being controlled via the oper-
ating unit (local mode).
1.2.6.5 RUN LED, frequency converter

The signals provided by the LED (and their interpretations) are as follows:
Lit
The motor is running.
Flashing
The speed is being reduced.
The reference value for the frequency is 0.
Rapid flashing
Drive is not active
23.01.2015 - en - UNIclean B 12 2 / 17
Operation
1.2.6.6 Down arrow key, frequency converter

Used to move partial image down, move cursor
down, and reduce values.
1.2.6.7 STOP key, frequency converter

Used to stop frequency converter operation.
1.2.6.8 ENTER key, frequency converter

Used to confirm and save adjusted values and
parameter settings.
1.2.6.9 LOCAL/REMOTE key, frequency converter

Used to switch between the control unit involving
the operating unit (LOCAL) and the control termin-
als (REMOTE).
1.2.6.10 LO-RE-LED, frequency converter

The signal provided by the LED (and its interpretation) is as follows:
Lit
The frequency converter is being controlled via the digital operating unit (local mode).
1.2.6.11 ALM LED, frequency converter

The signals provided by the LED (and their inter-
pretations) are as follows:
Flashing
The drive has the “Alarm” status
Lit
The drive has the “Fault” status
2 / 18 UNIclean B 12 23.01.2015 - en -
Operation
1.2.6.12 REV LED, frequency converter

Lit
The motor runs in reverse.
Unlit
The motor runs forwards.
1.2.6.13 DRV LED, frequency converter

Lit
The drive is ready.
Unlit
The drive is in one of the following modes:
“Verify”, “Setup”, “Parameter Setting”, “Auto”
1.2.6.14 FOUT LED, frequency converter

Lit
The output frequency is indicated.
Unlit
A feature other than the output frequency is
indicated.
1.2.6.15 Up arrow key, frequency converter

Used to move partial image up, move cursor up,
and increase values.
23.01.2015 - en - UNIclean B 12 2 / 19
Operation
1.3 Display elements

1.3.1.1 Signal lamp
1 2 3 4 5 6 7 8
Type of element: Lamp on the machine clearly visible from a long distance.
Display state
• 1 Is not lit
No mains voltage.
The main switch is off.
The machine is producing.
• 2 On
The main switch is on.
The machine is ready to start after the end of the system test.
A malfunction has occurred. Pay attention to the text on the text display.
• 3 Flashing
There is a warning.
Pay attention to the text on the text display. The machine continues to produce.
2 / 20 UNIclean B 12 23.01.2015 - en -
Operation
1.3.2 Display elements on the control unit
1.3.2.1 Operator panel CPU status display

Type of element: 6 LEDs
The six status LEDs indicate the operating mode of
the control unit.
Display state
• (1) Flashing, Yellow
Data communication from or to the CAN con-
troller.
• (2) On, Red

Service mode is active
• (3) On, Yellow

Software download to flash PROM in progress.

Indicates whether data is being received or
transmitted at the RS232 interface.
• (5) On, Green

RUN and service mode active.
• (6) On, Yellow

Service mode is active.
23.01.2015 - en - UNIclean B 12 2 / 21
Operation
1.3.3 Overview of the LED status indicator
1.3.3.1 LED electric power supply

Type of element: LED
Display state
• Does not light up
There is no control voltage
The main switch is off
• Lights up
There is control voltage
The main switch is on
• Flashing
An interruption in the power supply has caused
the control system to switch off.
After switching on, the LED flashes until a con-
trol key or machine key is actuated.
1.3.3.2 LED automatic mode (production mode)

Display state
• Does not light up
Production mode has stopped.
• Lights up
Machine runs in automatic mode (production
mode).
State of the machine= Production mode
• Flashing
Going into production mode
1.3.3.3 LED "Alert"

Lights up if there is an alert.
1.3.3.4 LED "Malfunction"

Lights up if there is a malfunction.
2 / 22 UNIclean B 12 23.01.2015 - en -
Operation
1.3.3.5 LED call "Service personnel"

Lights up if you have to call service personnel to
rectify a malfunction.
1.3.3.6 LED conditions of the CAN node module EX270

The LED shows the behavior of the mudule. In
case of errors, these LED's may be very helpful in
trouble shooting
Display state
• (1) On, Red
Reset
• (1) On, Green

Normal operation: Data exchange functioning.
• (1) Blinking, Green

Initialization phase.
• (1) Blinks rapidly, Green

Data not received within a pre-determined
time.
• (1) On, Yellow

Outputs are defective.
• (1) Blinking, Yellow

Voltage on one of the IO modules not in order.
• (1) Blinks rapidly, Yellow

The outputs are drawing to much power.
• (1) Blinking, Red

Warning New node address is not accepted in
operation.
23.01.2015 - en - UNIclean B 12 2 / 23
Operation
1.3.3.7 LED conditions of the digital blend module DM465

Type of element: LED's
The status LED's indicate the behavior of the mod-
ule. In case of errors, these LED's may be very
helpful in trouble shooting
Display state
• (2) On, Yellow
Outputs 1-8 are functioning correctly.

One of the outputs 1-8 is not functioning cor-
rectly.
• (3) On, Yellow

Supply voltage in order (> 18 V).
• (4) On, Yellow

Outputs 9-16 are functioning correctly.

Outputs 9-16 are not functioning correctly.
• (5) On, Green

The corresponding input is set.
• (5) On, Yellow

The corresponding output is set.

The corresponding output is not functioning
correctly.
2 / 24 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2 Operation
2.1 Safety
2.1.1 Switching on main switch Q10
Steps
– Turn the main switch to position "1".
The LED for the control voltage begins to
flash, light up
Main switch, Page 2/10
2.1.2 Switch OFF the main switch and secure

Steps
– Switch OFF the main switch.
– Pull the lever (1) in the direction of the arrow
and attach a padlock.
– Close the padlock.
2.1.3 Engaging the emergency stop

Steps
– Press the EMERGENCY STOP button.
The machine is put into a safe operating
state as quickly as possible.
EMERGENCY SHUT-DOWN
button, Page 2/9
23.01.2015 - en - UNIclean B 12 2 / 25
Operation
Operation
2.1.4 Resetting the EMERGENCY STOP button

Steps
– Prerequisite: The reason for engaging the
EMERGENCY STOP have been clarified and
remedied.
Turn the EMERGENCY STOP button clock-
wise.
The EMERGENCY STOP button will pop
up. Doing so has reset the EMERGENCY
STOP button; it is no longer engaged.
EMERGENCY SHUT-DOWN
button, Page 2/9
2.2 Machine operation

2.2.1 Door lock, doors open when power supply is on
Steps
5 6
2
STOP
– As long as the symbol (5) is displayed, the doors are locked.
– The cover doors (1) and (2) are secured with limit switches and equipped with locks. These doors can
only be opened when the spiked roller has come to a standstill.
– The main switch has to be switched on.

– The door lock is automatically unlocked if the EMERGENCY STOP button (4) is pressed.
As soon as the symbol (6) appears, the doors can be opened.
Note: The safety switches must neither be removed nor by-passed.
2 / 26 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.2.2 Opening the doors with the power supply off

Steps
1 STOP
4
1 2 34 5 6 7 8
– In the event of a power failure or during commissioning when there no power supply, proceed as follows
to open the doors.
– The door locks (2) and (3) may only be unlocked with the triangular key (4) when the spiked roll has
come to a complete standstill.
Use the window (1) for checking purposes.
– Turn the triangular wrench (4) clockwise.
– When the door is open, turn back in anti-clockwise direction.
23.01.2015 - en - UNIclean B 12 2 / 27
Operation
Operation
2.2.3 Pull out the waste trough / open the flap

Steps
9 8
1 10
2 3 4 5 3
– The waste trough (4) and flap (9) are secured with latches (2). The waste trough (4) can only be pulled
out or the flap (9) can only be opened when the cylinder (8) is at a standstill, the EMERGENCY STOP
button has been pressed and the door (1) is open.
– Switch off the material supply and the fans at the central blowroom controller. This prevents the waste
being sucked onto the grating.
– Switch off the machine and wait until the cylinder (8) has come to a standstill.
– Press the EMERGENCY STOP button and wait until the symbol (10) appears.
– Open door (1). The latches (2) release the waste trough (4) and the flap (9).
WARNING
Set the main switch to the “off” position and secure it with a lock.
– Pull out plug (5).
– Swing the ramp (3) forward and pull out together with the waste trough (4).
WARNING
Points at which there is a residual risk despite all the safety devices are marked with warning
signs.
Damaged or missing warning signs must therefore be replaced immediately!
– The waste trough can tip up if it is not moved out carefully.
– The safety circuit looped around the motor connection prevents the machine starting as long as the
waste trough (4) is pulled out.
2 / 28 UNIclean B 12 23.01.2015 - en -
Operation
Operation
– After being pushed in, the waste trough (4) must be secured with the ramps (3).
2.3 Operating unit

2.3.1 How to acknowledge a malfunction.
In the event of a malfunction, the corresponding malfunction mask appears in the overview.
Note: Press the "ACKNOWLEDGE" key and/or "START" key to reset errors that no longer exist.
Steps
– Press the "ACKNOWLEDGE" key (6).
Once the malfunction is remedied, it is
reset, i.e. no longer displayed.
Note: The "ACKNOWLEDGE" key appears
only when the displayed malfunction is no
longer current. Otherwise, the malfunction
must first be cleared.
– Box (4) indicates the number of malfunctions.

Use the (11) key to display the next malfunc-
tion. Use the (10) key to display the previous
malfunction.
– Press the "START key" to start up the machine
once all the malfunctions have been cleared.
If malfunctions are still present, however, then
these will be displayed and the machine will
not start.
2.3.2 Display additional help for troubleshooting

If a malfunction is displayed, an additional help text may sometimes also be displayed.
Note: A supporting help message is only offered for complex malfunctions.
Steps
– Press the "HELP" key (7).
The error display is overwritten by an
additional help message.
HELP-key, Page 2/14
Example of a message
display, Page 2/54
– Press "DISPLAY back" key (10).

The malfunction mask is displayed again.
SCREEN-key back, Page 2/15
23.01.2015 - en - UNIclean B 12 2 / 29
Operation
Operation
2.3.3 Enter password

Some entries and tests in data screens can only be executed with the required authorisation after entering a
password.
Authorization levels
Level 0 (no password) Read
Level 1 (password required) Change
Level 2 (password required) Service
Level master (password Change
required) passwords
Note: The authorisation necessary for an intended action is shown in the list of menu and data screens.
Steps
– Select main mask.
Display main mask, Page 2/34
– Press the "ENTER PASSWORD" key (4) in the

main mask.
The mask for the password input is
displayed.
9, Page 2/71
– Enter the corresponding 4-digit password us-

ing softkeys 1-5.
Note: Valid digits for the password are 0-4 that
can be entered using the first 5 programming
keys.
– Press the "C" key to delete the code and enter

a new one.
– After entering the password, press one of the

keys "<<", "<", ">", ">>" or the “MAIN MASK”
key.
The crossed out key (4) is displayed in
the main mask, i.e. the password has
been accepted and the appropriate
authorisation, e.g. for input, is active.
PASSWORD-CANCELLING
key, Page 2/15
– After entering the password you can go in the

menu overview where the appropriate menus
are displayed and enabled.
2 / 30 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.3.4 Changing passwords

The passwords for the various authorisations can be assigned and changed individually. The master pass-
word can also be changed.
Note: In order to alter the password, you must know the master password.
Steps
– Press the "ENTER PASSWORD" key (4) in the

main mask.
The mask for the password input is
displayed.
Enter password, Page 2/30
9, Page 2/71
– Now enter the master password (1) and press

the "DISPLAY forward" key (2).
The mask for changing the password is
displayed.
9.1, Page 2/71
– Enter the new code twice per password and

display the next password step by pressing the
sixth programming key ">".
Note: If you do not want to change a pass-
word, you can go on to the next password step
by pressing the programming key ">".
23.01.2015 - en - UNIclean B 12 2 / 31
Operation
Operation
2.3.5 Cancelling the password authorisation

By cancelling the password authorisation, you can prevent anybody not authorised from altering data or carry-
ing out test functions.
Note: The password authorisation for inputs is automatically cancelled if no key is pressed for 10 minutes.
For tests it is after 10 hours.
Steps
– Press the "CANCEL PASSWORD" key (4) in

the main mask.
The key symbol for the programming key
is no longer crossed out, i.e. the
password authorisation is cancelled. A
new password input is necessary in order
for data to be changed or tests to be run.
PASSWORD-CANCELLING
key, Page 2/15
2.3.6 What do you do if you have forgotten the master password?

Note: The master password is required for changing passwords. This master password should only be
known to an administrator.
Steps
– If the master password is no longer known, a special password has to be requested from Rieter that is
valid for one day.
– On delivery of the machine, the authorisations S2 - S3 are assigned the standard password 1001. The
master password is 1423.
2 / 32 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.3.7 Displaying an individual data screen

In order to view actual values, alter settings or run tests, it is necessary to display the appropriate data
screen.
Note: Before a data screen with authorisation protection can be displayed you must first enter the appropriate
password.
Steps
– Prerequisite: A main mask (overview mask or
error) is displayed.
Press the "MENU OVERVIEW" key (3).
The menu overview is displayed.
MENU overview key, Page 2/14
– Press the "CURSOR forward" (2) or the

"CURSOR back" key (1) until the required
menu is marked.
POINTER key forward, Page 2/14
POINTER key back, Page 2/13
– Press the "DISPLAY forward" key (6) or the

"DISPLAY back" key (5) until the required data
screen is displayed.
SCREEN-key scroll forwards, Page 2/16
Navigating to a desired data screen with
one key, Page 2/33
2.3.8 Navigating to a desired data screen with one key

There is another easy method of accessing the data screens.
Steps
– Press the "DISPLAY forward" key (4) or "DIS-
PLAY back" key (3).
Each touch of the key calls up the next or
the previous data screen or menu.
DATA-DISPLAY-key-forward, Page 2/12
DATA-DISPLAY-key-back, Page 2/12
2.3.9 Display the last data screen again

In the overview mask you can use the "DIRECT back" key to return to the data screen you were viewing last.
(In this example you jump to data screen 50.2).
Steps
– Press the “DIRECT back” key (2).
The last data screen displayed is shown
again. (In this example you jump to data
screen 50.2).
DIRECT-key back, Page 2/13
23.01.2015 - en - UNIclean B 12 2 / 33
Operation
Operation
2.3.10 Browsing in the same masks

Browsing from one overview mask to another if there are several of them. Display the next malfunction if
there are several pending malfunctions simultaneously.
Steps
– Press the "DISPLAY forward" or "DISPLAY back" key (programming key 5 or 6).
The next masks are selected.
SCREEN-key scroll forwards, Page 2/16
SCREEN-key back, Page 2/15
2.3.11 Display main mask

Independently of which mask is on the screen, touching any key immediately changes the display back to the
main mask (standard overview mask or error display).
Steps
– Press the "MAIN MASK" key (1) once.
BASIC display key, Page 2/12
– If a malfunction is displayed, the standard

overview mask appears as long as the "MAIN
MASK" key (1) is pressed.
2.3.12 Browsing lists

Displayed lists may be larger and may therefore not be completely displayed on the screen. The following
programming keys are provided in the data screen for this.
Steps
– Press the "CURSOR forward" (2) or the
"CURSOR back" key (1).
The mark is moved up or down by one
field.
– Press the "START OF LIST" key (3).

This takes you to the beginning of the list.
START OF LIST key, Page 2/14
– Press the "END OF LIST" key (4).

This takes you to the end of the list
END OF LIST key, Page 2/15
2 / 34 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.3.13 Changing values/settings in data screens

Values and settings can be changed in the corresponding data screens. To do so, first enter the password for
input authorisation.
Steps
– If several modifiable values are displayed in
the data screen, first use the "CURSOR for-
ward" (2) or the "CURSOR back" key (1) to
highlight the value to be changed (7).
– Change the value with the "PLUS" key (4) or

the "MINUS" key (3).
MINUS-key, Page 2/14
PLUS-key, Page 2/15
– If an incorrect value was entered, you can use

the "DELETE" key (5).
The original value (before you pressed
the "+" or "-" key) is displayed again.
Note: The “DELETE” key appears only if the
changed values have to be confirmed.
DELETE key, Page 2/16
– Press the "ENTER" key (6) to confirm the input

and to save the change.
Note: The “ENTER” key appears in the bottom
right-hand corner only if the changed values
have to be confirmed.
2.3.14 Changing from standard time to summer time

The changeover from standard time (winter time) to summer time or vice-versa is made via the operator
panel.
Steps
– Prerequisite: First enter at least the input
password.
Display data screen 40.1.
40.1, Page 2/62
– Change the time displayed in the second row

with the "PLUS“ key or the "MINUS“ key.
– Press the “ENTER" key to save the change.

The time displayed in the data screen is
now one hour forward or back.
23.01.2015 - en - UNIclean B 12 2 / 35
Operation
Operation
2.3.15 Setting the brightness of the display

If the display is difficult to read or if some dark areas are visible, this can be improved by adjusting the bright-
ness.
Steps
– Press the "MAIN MASK" key (1)
simultaneously with the "DISPLAY forward"
key (4).
The mask gets lighter.
DATA-DISPLAY-key-forward, Page 2/12
– Press the "MAIN MASK" key (1)

simultaneously with the "DISPLAY back" key
(3).
The mask gets darker.
DATA-DISPLAY-key-back, Page 2/12
2.3.16 Sensor testing and display of I/O status via signal lamp
All elements such as sensors, switches etc. whose I/O status is read by the control system can be tested.
This is done in data screen 81.1. The I/O status (1 or 0) of the selected element is displayed in the data
screen as well as at the signal lamp.
Steps
– Display data screen 81.1.
– Select element group and element.

The I/O status is displayed in the data screen as 1=24 VDC or 0=0 VDC. Display on signal lamp:
0=dark, 1=lit up.
2 / 36 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.3.17 Performing service functions

WARNING
Activating machine functions via data screens causes mechanical movements to be triggered
immediately.
Risk of injury due to moving machine parts.
Ensure that there is no person present in the hazard zone.
Only authorised and trained personnel may perform tasks in service mode.
Individual machine functions can be performed for troubleshooting and maintenance work.
Steps
– All doors and covers in the safety loop must be closed.
– Prerequisite: The password has to be entered first.

Display data screen 80.1 and select operating mode "Service".
80.1, Page 2/65
– Call up the appropriate test data screen (82.1 to 8n.n) that allows the function test to be performed.
82.1, Page 2/67
– Select the element to be tested.

– Select the desired function.
– Press the "ENTER" key to confirm your choice.
WARNING
This service function initiates immediate movement that might cause injury.
No person is permitted to be present in the hazard zone.
– Press the green "START" key.

The function is initiated. The data screen also shows the states of the sensors concerned and, if
necessary, whether the function has started (=1) or stopped (=0).
Note: Most functions stop immediately as soon as you release the "START" key. Otherwise the function
can always be stopped by pressing the "STOP" key.
23.01.2015 - en - UNIclean B 12 2 / 37
Operation
Operation
2.4 Electronic documentation (e-DOC)

2.4.1 Navigating through the e-DOC (electronic documentation) program
Finding information on the contents of e-DOC
– Information on the contents of e-DOC can be found in “Manuals and diagnostics” (1)
Note: The e-DOC program contains the following technical documents relevant to the machine: Operat-
ing manual, troubleshooting information, spare parts catalogue and spare parts ordering information, op-
erating manuals in PDF format, spare parts catalogues and electrical documentation, marketing informa-
tion, training information and forms.
– The following actions are possible: 1. Ordering of spare parts 2. Retrieval of information on the fitting
and removal of spare parts 3. Retrieval of information on rectifying faults 4. Search for technical terms.
2.4.2 Opening e-DOC
– Select the appropriate drive (2) and open e-DOC (1).

Note: The relevant (country-dependent) WINDOWS operating system has to be used to open the e-DOC
program, so that the lines are displayed correctly.
2 / 38 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.4.3 Selecting the language and accepting the licence agreement
– Select the language for the e-DOC program (1).
– Read and accept the licence agreement (2).
2.4.4 Opening the home page
– Select the machine type (1) and the machine number (2).
23.01.2015 - en - UNIclean B 12 2 / 39
Operation
Operation
2.4.5 Opening the “Settings” menu and entering data
– Select the languages for dialogue and content, the spare parts catalogue and the operating manual (1).
– Select a limit for the number of search results (2).
– Make modifications to the output display format (3).
– Enter customer data for orders (4).
– Match machine data (5).
– Install the ISOView program (6).
– Click on OK to confirm the settings (7).
2 / 40 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.4.6 Entering ordering address
– Enter ordering address (1) and billing address (2).
– Click on OK to confirm the data (3).
2.4.7 Entering recipient’s address
– Enter the recipient’s address, the supplier number and further order-related details (1).
– Click on OK to confirm the data (2).
23.01.2015 - en - UNIclean B 12 2 / 41
Operation
Operation
2.4.8 Opening the e-DOC overview screen
– Open the “Help” menu, if required, to bring up a description of the current page (1).
– Select the required technical document (2) (operating manual, troubleshooting information, spare parts
catalogue, spare parts ordering information)
– Select the required technical document in PDF format (3) (operating manual, spare parts catalogue, elec-
trical documentation)
– Select information (4) on marketing and training, and select forms
2.4.9 Opening the spare parts catalogue
– Click on the appropriate button to open the spare parts catalogue (1).
2 / 42 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.4.10 Navigating through the spare parts catalogue
– Navigate via full-text search (1), or through text (2) or images (3). To this end, open the selected sub-
assembly by double-clicking as appropriate.
2.4.11 Navigating through lower-level sub-assemblies in the spare parts

catalogue
– Navigate through the images (1). To this end, double-click the image.
23.01.2015 - en - UNIclean B 12 2 / 43
Operation
Operation
2.4.12 Selecting spare parts for sub-assemblies
– Mark the reference numbers of spare parts (2) or select the spare parts from the table (3).
– Open the shopping basket (1).
2 / 44 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.4.13 Filling in the order form
– A separate order form has to be filled in for each spare part.

Note: The order form appears after the shopping basket is opened. The data for the selected spare part
is automatically added to the order form by the system (1).
– Enter the required quantity for the spare parts (2).
– Check the details on the order form and click on OK to confirm the order (3).
Note: After confirming the order, the spare part is “placed” in the shopping basket.
2.4.14 Saving the shopping basket information
– Check the shopping basket contents (2).
– Copy the shopping basket information to the clipboard (1).
– Save the shopping basket information via the “Save as ...” function (3) or the “Save” function (4).
23.01.2015 - en - UNIclean B 12 2 / 45
Operation
Operation
2.4.15 Example of an order
– Check the data shown on the order form (1).
2.4.16 Switching from the spare parts catalogue to the operating manual
– Click on the appropriate button to switch from the spare parts catalogue to the operating manual (1).
2 / 46 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.4.17 Navigating through the operating manual
– Use the structure of the chapters to navigate through the operating manual (1).
– In the “Sub-assemblies” chapter, search according to handling instructions, e.g. fitting of spare parts (2).
– Switch to the spare parts catalogue (3).
2.4.18 Searching for handling instructions in the operating manual
– Read the handling instructions (e.g. for “Settings”) in the operating manual and then carry them out (2).
– Go back one page (1).
23.01.2015 - en - UNIclean B 12 2 / 47
Operation
Operation
2.4.19 Opening the operating manual
– Click on the appropriate button to open the operating manual (1).
2.4.20 Navigating through the operating manual
– Navigate via full-text search (1), or through chapters, text (2) or images (3).
2.4.21 Opening the troubleshooting information page
– Click on the appropriate button to open the troubleshooting information page (1).
2 / 48 UNIclean B 12 23.01.2015 - en -
Operation
Operation
2.4.22 Entering the fault code

Procedure
– Enter the fault code or select from the list (1).
– Select suggestion (2).
2.4.23 Rectifying faults
– Read and then carry out the work instructions (1).
2.4.24 Directly opening the order form for spare parts
– Click on the appropriate button to open the order form for spare parts (1).
23.01.2015 - en - UNIclean B 12 2 / 49
Operation
Operation
2.4.25 “Filling” and “saving” the shopping basket
– Enter the information for spare parts in the order form (1). Enter the data manually.
– Save the shopping basket information (2).
2.4.26 Closing the e-DOC program
– Click on the appropriate button to close the e-DOC program (1).
2 / 50 UNIclean B 12 23.01.2015 - en -
Operation
Display screens Operator panel
3 Display screens Operator panel

3.1 Structure of menu and data screens
The screen shows which keys can be used to select the different screens on the display unit.
There are 3 types of displays:
Main mask (1):
Either an overview display or an error message will be shown if an error prevails. There might be more than
one overview display or more than one error at the same time.
Menu overview (2):
Data displays are grouped in menus. From the menu overview the requested menu may be selected
Data mask (3):
In data displays, actual values are shown, settings are changed, and test functions are started.
Malfunction screen:
In the event of a malfunction, the corresponding malfunction screen is shown on the main mask. The desig-
nation of the malfunction is shown at the top. On the left is the code of the malfunction, the approximate loca-
tion on the machine and which malfunction of all the malfunctions currently reported (e.g. 2.of 3 : 2/3). On the
large screen the exact location is indicated by a flashing rectangle.
Basic screen:
If there is no current malfunction the basic screen is shown, containing the most important data of the ma-
chine. Several basic screens may be available simultaneously. In the data screen 40.2 you can configure
whatever should normally be displayed,.
23.01.2015 - en - UNIclean B 12 2 / 51
Operation
3.2 List of menu and data screens

No. Menu /data screens Authorization Page
10 Efficiency 2/56
10.1 Efficiency Read only 2/56
20 20 Quality 2/57
20.1 Settings with VarioSet Change only with 2/57
password
20.2 Settings without VarioSet Change only with 2/57
password
30 30 Information in general 2/58
30.1 Machine information 2/58
30.2 Pin roller / grid Only with pass- 2/58
word and only in
the extended op-
eration.
30.3 Input overview This mask is dis- 2/59
played only in ex-
tended operation.
30.4 Output overview 2/59
31 31 Information protocols / statistics 2/60
31.1 Current warnings 2/60
31.2 Current maintenance warnings 2/60
31.3 Current malfunctions 2/60
31.4 Events occurred 2/61
31.5 Statistics of events 2/61
31.6 Delete protocols / statistics 2/61
40 40 Setup values in general 2/62
40.1 Date / times Changes to these 2/62
data are only pos-
sible with pass-
word and in Ser-
vice mode.
40.2 Languages 2/62
40.3 Machine setup values Change only with 2/62
password
40.4 Operation extended 2/63
40.5 Emergency running 2/64
41.1 Configurations 2/64
80 80 Operation mode / tests 2/65
80.1 Switch operating mode Only in Service 2/65
mode.
81 81 IO-Tests 2/66
81.1 Inputs Only in Service 2/66
mode.
81.2 Outputs Only in Service 2/66
mode.
2 / 52 UNIclean B 12 23.01.2015 - en -
Operation
No. Menu /data screens Authorization Page

82 82 Functional tests 2/67
82.1 Door on front side S1 Only in Service 2/67
mode.
82.2 Pin roller M1 Only in Service 2/67
mode.
82.3 Lock roller on Only in Service 2/68
mode.
82.4 Electric cylinder position sensor Only in Service 2/68
mode.
82.4 Electric cylinder outputs Only in Service 2/68
mode.
83 Endurance test 2/69
83.1 Endurance test Only in Service 2/69
mode.
84 84 General test 2/69
84.1 Key and LED test Only in Service 2/69
mode.
23.01.2015 - en - UNIclean B 12 2 / 53
Operation
3.3 Overview screen

Example of a message display
One or several messages (malfunctions, warnings,
events) are displayed on the display unit in the form
of text and diagrams. If there are several
messages simultaneously, these can be displayed
individually.
1 Designation of the message.
2 Message code (e.g. error number).
3 Indicates graphically the general location of the

event in the machine.
4 Shows the order and number of current

messages.
Example 2/3: the second message of a total of
three sequential messages is currently being
displayed.
5 Shows the exact location of an event. The loca-

tion is highlighted by means of a flashing rectangle
on the machine.
6 Cancel key: to acknowledge the current malfunc-

tion.
7 HELP key: to show additional help for the dis-

played event.
8 MENU key: display menu overview.
9 PASSWORD key: display password input.
10 SCREEN key scroll back: displays the previous

message, if several events are reported.
11 SCREEN key scroll forwards: displays the next

message, if several events are reported.
2 / 54 UNIclean B 12 23.01.2015 - en -
Operation
1.1 1.2 1.3 1.4 1.5 1.6
S1 3
Overview mask on the operator panel

If no malfunction is indicated, the following overview mask will always be displayed first.
1 Symbol bar The symbols below are displayed in the uppermost line.
1.1 Doors are locked
1.2 Doors are unlocked.
1.3 Network connection OK
1.4 No network connection
1.5 Maintenance warning
1.6 Emergency mode is active.

The spiked roll is operated without frequency converter.
2 Speed of the spiked roll
3 Indication of product assortment
4 Status line
Messages, warnings and operating statuses are displayed in the status line.
23.01.2015 - en - UNIclean B 12 2 / 55
Operation
Graphic display in the overview mask
1 Flashes if the spiked roll speed drops.
2 Flashes if the corresponding electric cylinder is

not in the right position during production mode.
1
3.4 Menu 10: "Efficiency"

10.1 Efficiency
Machine data referred to the entire machine
Machine efficiency:
Calculated machine efficiency over the last 2, 4 or
8 hours (according to the value in brackets).
The time base for calculating the efficiency can be
set in data mask 40.1.
MTBA:
Mean Time Between Assistance
This time is the period during which no assistance
was necessary. It was calculated from an average
value.
deleted on:
The date and time indicate the last time the MTBA
log was deleted.
reset:
The MTBA log is deleted.
Press the "PLUS key" to select "Yes" and confirm
the entry by pressing the ENTER key.
Deleted on: A new value is entered
2 / 56 UNIclean B 12 23.01.2015 - en -
Operation
3.5 Menu 20: "20 Quality"

20.1 Settings with VarioSet
This mask is only displayed if "with VarioSet" was
selected in data mask 40.4.
Cleaning intensity:
The cleaning intensity affects the speed of the
spiked roller.
Default : 0.3
min. - max.: 0.0 - 1.0
Relative waste rate:

The input for the relative waste volume influences
the position of the grating.
Default : 5
min. - max.: 1 - 10
With multi-assortment operation, the values

have to be entered for each programmed as-
sortment.
20.2 Settings without VarioSet

Grid adjustment , Page 6/20
This mask is only displayed if "without VarioSet"
was selected in data mask 40.4.
Speed of pin roller:
The speed of the spiked roll can be changed.
min. - max.: 480 - 960 rpm
Position of grid:
The electric cylinder for the grating position can be
adjusted.
min. - max.: 5 - 95 mm
23.01.2015 - en - UNIclean B 12 2 / 57
Operation
3.6 Menu 30: "30 Information in general"

Contains information on machine type, software release, statuses of the inputs and outputs.
30.1 Machine information

Setting the T1000V frequency
This screen is for information purposes only.
Type of machine:
Machine type display according to configuration .
41.1, Page 2/64
Program release:
Display the program release.
Network address:
If no network card is installed, the address "000" is
displayed as the network.
Year of construction:
Can be changed only in Service mode.
Serial number:
Can be changed only in Service mode.
30.2 Pin roller / grid

The values for the spiked roll and the grating posi-
tions can be read off in this mask.
2 / 58 UNIclean B 12 23.01.2015 - en -
Operation
30.3 Input overview

The status "0" or "1" of the controller inputs can be
checked in this data mask.
Module:
Select the I/O module for which you want to view
the status of the individual inputs with the + or -
key.
Inputs
For each input the status is shown as "0" = low (no
voltage) or "1" = high (live voltage ).
30.4 Output overview

The status "0" or "1" of the controller outputs can
be checked in this data mask.
Module:
Select the I/O module for which you want to view
the status of the individual outputs with the + or -
key.
Outputs
For each output the status is shown as "0" = low
(no voltage) or "1" = high (live voltage ).
23.01.2015 - en - UNIclean B 12 2 / 59
Operation
3.7 Menu 31: "31 Information protocols / statistics"

contains protocols and statistics
31.1 Current warnings

All currently pending warnings are displayed chro-
nologically with code, message text (abridged) and
date/time of occurrence.
31.2 Current maintenance warnings

A maximum of 100 pending maintenance warnings
are displayed chronologically with code, message
text (brief summary) and date/time of occurrence.
The records can be deleted in data screen 31.6.
31.3 Current malfunctions

A maximum of 100 currently indicated malfunctions
are shown chronologically with code, text message
(brief summary) and date/time of occurrence.
2 / 60 UNIclean B 12 23.01.2015 - en -
Operation
31.4 Events occurred

Journal: The most-recent events (max. 100), such
as faults, warnings, maintenance warnings, mes-
sages, etc., with code, message text (summary),
and date/time of occurrence and duration (h:m:s)
are displayed in chronological order.
31.5 Statistics of events

List of most important events (alarms and
messages) and information on how often these
events occurred. Only events that have occurred at
least once since the last delete are displayed. The
entries in the events counter can be deleted in data
screen 31.6.
31.6 Delete protocols / statistics

Enables deletion of the logs in the data screens
31.2 and 31.5. The date since deletion is entered
into the corresponding data screens. The date and
time correspond to the starting date and starting
time for the new data log.
23.01.2015 - en - UNIclean B 12 2 / 61
Operation
3.8 Menu 40: "40 Setup values in general"

Furnishes settings, such as time, units, and languages.
40.1 Date / times

Changing from standard time to summer time
, Page 2/35
Setting for date/time and operating hourmeter.
Time in:
Changeover between summer time and standard
time.
Time:
Enter hours/minutes
Date:
Enter day/month/year
Operating hours:
Setting the CPU operating hours counter, e.g. after
exchanging a CPU or loss of data.
40.2 Languages
Languages required are selected with the entry of
“yes” These languages can then be selected with
the “LANGUAGE SELECTION” key. English and
German cannot be deactivated.
40.3 Machine setup values

Waste extraction (controlled without
differential pressure switches), Page 6/31
Determining the waste volume, Page 6/28
When switching on the machine, the operation is
always set to “reduced”.
Switch off lock roller:
Switch off the stripper rollers before taking waste
samples.
Waste removal:
Waste suction at intervals

The suction intervals are controlled by the waste
transport controller.
2 / 62 UNIclean B 12 23.01.2015 - en -
Operation
A warning is indicated after 4½ minutes without ro-

tation of the stripper roller. A fault is indicated after
6 minutes without rotation.
manual
If the waste is to be disposed of by hand, this oper-
ating mode is selected. The stripper roller will only
rotate after the push-button has been pressed in
the waste chamber.
Waste suction permanent

The suction intervals are then controlled by the ma-
chine controller.
Interval lock roller:

The interval between stripper roller start processes.
A warning is indicated after 4½ minutes without ro-
tation of the stripper roller. A fault is indicated after
6 minutes without rotation.
Default : 4 Minutes
min. - max.: 2 - 10 Minutes
Operation:
Reduced
Not all data screens are displayed.
Extended
All data screens are displayed and can be altered
as required.
40.4 Operation extended

Settings quality:
with VarioSet
without VarioSet
This setting affects data screens 20.1 and 20.2
When the machine is switched on, the operation in
data screen 40.3 is always switched to “reduced”.
However, the setting “with VarioSet” or “without
VarioSet” is retained.
23.01.2015 - en - UNIclean B 12 2 / 63
Operation
40.5 Emergency running

Set the emergency operation, Page 6/49
Pin roller directly to mains:
If the system is switched to emergency mode,
“Yes” must be entered in this screen.
Switch off electric cylinder:

The electric cylinders can be stopped here.
41.1 Configurations
Number of assortments:
The number of product assortments can be entered
here.
min. - max.: 1 - 4 Product assortment
Network:
“Yes” if SPIDERweb is connected.
“No” if UNIcontrol or a conventional controller is
connected.
“No” if no network is available.
Speed range:
min. - max.: 480 - 960 rpm
B12
Select the machine type according to the machine
type plate.
2 / 64 UNIclean B 12 23.01.2015 - en -
Operation
3.9 Menu 80: "80 Operation mode / tests"

Operating mode switch-over for maintenance functions.
80.1 Switch operating mode

Performing service functions, Page 2/37
Selection of the operating mode. We distinguish
between "Automatic mode" and "Service mode".
The machine can be started for production in
"Automatic mode". The "Service mode" is used for
maintenance and machine testing purposes.
"Service mode" has to be selected to permit access
the other data masks for maintenance and tests.
Operating mode:
The following operating modes can be selected.
Selection
Service mode: This enables you to access all func-
tions in the test menus.
23.01.2015 - en - UNIclean B 12 2 / 65
Operation
3.10 Menu 81: "81 IO-Tests"

The data masks in this menu allow the inputs and outputs of the controller to be tested.
81.1 Inputs
With this, the individual controller inputs can be
tested. The inputs are divided into groups. First
select the appropriate group and then the input to
be tested. The status of the selected input is
switched to the beacon. This enables an input to
be tested by one person (e.g. by covering the
proximity switch).
Group:
First, select the group to which the input to be
tested is assigned.
Installation
The corresponding inputs are displayed.
Malfunctions
Miscellaneous
State
"0" = Low, meaning no voltage available (0 V DC).
"1" = High, meaning 24 V DC voltage is available.
81.2 Outputs
With this, the outputs may be selected and activ-
ated.
First, select the group to which the output to be
tested is assigned.
The EMERGENCY STOP button has not been ac-
tuated.
Switch off all motor protection switches.
The waiting time after switching on (3 min) has ex-
pired.
These preconditions are displayed in the informa-
tion line (bottom line).
The green START button allows the status to be
switched to "1" and the red STOP button allows the
status to be switched to "0".
Group:
Selection
Installation
Drives
Miscellaneous
2 / 66 UNIclean B 12 23.01.2015 - en -
Operation
3.11 Menu 82: "82 Functional tests"

Allows for general function tests
82.1 Door on front side S1

Performing service functions, Page 2/37
Permits individual machine functions to be
performed.First select the element and then the
function. The function is activated by pushing the
green START button.
Prior to entry of maintenance password into basic
display. The machine must be stopped. In data
screen 80 the operating mode must be set to ser-
vice.
82.2 Pin roller M1

tuated. The motor protection switches are ON. The
converter has no malfunction.The safety loop is
closed.
Inverter on
The test can only be performed when the nominal
statuses and the actual statuses correspond.
Touch the green START button .
The left-hand number for the converter changes to
"1".
Wait until the frequency converter responds via the
communications system, i.e. the second number is
also “1/1”.
Set the speed with the UP - DOWN buttons.
Start by pressing the green START button. The
spiked roll rotates at the set speed.
Pressing the red STOP button stops the spiked roll
again.
23.01.2015 - en - UNIclean B 12 2 / 67
Operation
82.3 Lock roller on

Testing the discharge roll
tuated. The motor protection switches are ON. The
safety loop is closed.
Lock roller on
The test can only be performed when the nominal
statuses and the actual statuses correspond.
Start the discharge roll by pressing the green
START button.
Pressing the red STOP button stops the discharge
roll again.
82.4 Electric cylinder position sensor

Testing the travel measurement
tuated. The safety loop is closed.
Position sensor on
Start by pressing the START button.
All electric cylinders are extended.
The current status is displayed.
82.4 Electric cylinder outputs

Test the outputs of the electric cylinders.
tuated. The safety loop is closed.
retract
Retract or extend and select M11 or M12.
Confirm with the ACCEPT-ENTER key.
Start by pressing the START button.
The travel of the electric cylinder is displayed in
mm on the monitor.
2 / 68 UNIclean B 12 23.01.2015 - en -
Operation
3.12 Menu 83: "Endurance test"

83.1 Endurance test
System tests, such as resetting all data to nominal
values or activating a “cold start”.
Endurance test
This test is only required when carrying out the in-
ternal test procedure. All the drives are started sim-
ultaneously.
Changes are only possible in service mode, data
screen 80.1
Endurance test on
The machine must be completely empty.
Perform the test using the START / STOP buttons.
3.13 Menu 84: "84 General test"

84.1 Key and LED test
The keys and LEDs can be tested in this data
mask.
Test mode:
If the test mode is set to "active", all the LEDs on
the operator panel light up.
In addition, the keys on the operator panel can be
tested. If a key is pressed, the appropriate test dis-
play has to react.
23.01.2015 - en - UNIclean B 12 2 / 69
Operation
3.14 System functions

8.1 Cold start procedure
This screen appears on first commissioning,
possibly following a software upgrade, if the data in
the memory were erased or if an intentional
cold-start was initiated. First enter the password.
You will then be guided through all the necessary
data screens in which settings must be defined or
checked,.
Password:
Enter the appropriate 4-digit password by means of
the soft keys 0-4.
Then press the ">" key to advance to the next
mask.
Note: Press the "C" key to delete the password
code and re-enter it.

This mask appears after the input of the password.
660 press the "<" key
If you press the "<" key, you will be guided through
all the data screens in which the user has to make
entries.

This display appears at the end of the cold start
procedure after all the settings have been made or
checked. Follow the instructions in the bottom line
to then be able to start the machine.
2 / 70 UNIclean B 12 23.01.2015 - en -
Operation
9 Password input
Certain inputs and tests in data masks are only
possible after the password has been entered.
(Softkey "Key" in the main mask).
9.1 Password change level 2

A new password can be assigned in this data
mask. If several passwords "S2 to S3" are
allocated several data masks will appear (9.2 to
9.x).
9.5 Password change Master

A new master password may be assigned in this
data mask.
23.01.2015 - en - UNIclean B 12 2 / 71
Operation
2 / 72 UNIclean B 12 23.01.2015 - en -
Operation
Part 3
Part / Page
1 Explanation on this section of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 1
2 Gearing layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 3
3 Machine set up; optimise settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 5
No. of pages 10
23.01.2015 - en - UNIclean B 12 3/I

3 / II UNIclean B 12 23.01.2015 - en -
Contents
Part / Page

2 Gearing layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 3
2.1 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 3
2.2 Stripper roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 3
2.3 Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 4
3 Machine set up; optimise settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 5

3.1 Transporting and installing the UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 5
3.1.1 Erection instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 5
3.1.2 Air conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 5
3.2 Optimise waste volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 5
3.2.1 Grating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 5
3.3 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6
3.3.1 Double tines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6
3.3.2 Speed is incorrect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6
3.3.3 Bearing journals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6
3.4 Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6
3.4.1 Waste measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6
3.4.2 Dust volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6
3.5 Waste extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 7
3.5.1 Waste extraction (controlled with differential pressure switches) . . . . . . . . . . . . . . . . . . . . . 3 / 7
3.5.2 Waste extraction (controlled without differential pressure switches) . . . . . . . . . . . . . . . . . . 3 / 7
3.6 Replacing the frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 7
3.6.1 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 7
3.6.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 7
3.6.3 Emergency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 7
3.7 B&R control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 8
3.7.1 Basic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 8
3.7.2 PCMCIA data storage in the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 8
3.7.3 Set Ethernet address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 8
3.7.4 Write protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 8
3.7.5 Keyboard strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 8
3.7.6 Display settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 8
3.8 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 8
3.8.1 Measures to be taken . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 8
3.9 Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 9
3.9.1 Measures to be taken . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 9
3.10 Disposal of Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 9
3.10.1 Accident Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 9
3.10.2 Operating Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 9
3.10.3 Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 9
23.01.2015 - en - UNIclean B 12 3 / III

3 / IV UNIclean B 12 23.01.2015 - en -
Explanation on this section of the operating
instructions
1 Explanation on this section of the operating

instructions
What is Part 3 for?
Part 3 contains checklists and tables relevant to potential tasks, such as settings, optimisation, etc.
These checklists provide an overview of all tasks that have to be carried out, such as changing to a different
type of material, for instance.
What information is contained in Part 3?

The checklists contain all the work instructions on various work situations, with reference to the relevant
tables and detailed work descriptions.
When do you need to consult Part 3?

If the machine or plant has to be set up.
If there is a material change.
If the quality or productivity is to optimised.
If work needs to be carried out on certain components.
23.01.2015 - en - UNIclean B 12 3/1

Explanation on this section of the operating in-
structions
3/2 UNIclean B 12 23.01.2015 - en -

Gearing layout
2 Gearing layout
2.1 Cylinder
1 V-belt, profile SPZ, length 3170 mm. The V-
belts must have exactly the same length.
2 Motor with 140 mm motor pulleys. The motor is
750 mm
325 mm
controlled by a frequency converter.

Cylinder speed, Page 3/3
1
140 mm
Cylinder speed
Cylinder speed 480 - 960 min-1
2.2 Stripper roll

3 Gear motor
31 Stripper roll, Page 3/3
350 mm
4
20
3
Stripper roll
50 Hz 24.8 rpm
60 Hz 29.7 rpm
23.01.2015 - en - UNIclean B 12 3/3

Gearing layout
2.3 Grid
5 Grating adjustment
Electric cylinder, Page 3/4
+/- 50 mm
Electric cylinder
Thrust 2000 N
Stroke 100 mm
Lifting speed 5.6 mm/s
3/4 UNIclean B 12 23.01.2015 - en -

Machine set up; optimise settings
3 Machine set up; optimise settings

3.1 Transporting and installing the UNIclean
3.1.1 Erection instructions
– Mark out the location.
Installation instructions, Page 6/9
Installation, Page 6/10
3.1.2 Air conditions

– Set the air conditions for the material transport.
Setting the suction values for material transport, Page 6/11
– Set the air conditions for the waste transport and exhaust air (dedusting).
Suction values for waste and exhaust air, Page 6/13
3.2 Optimise waste volume

3.2.1 Grating
– Adjust the bars to the material.
Grid adjustment , Page 6/20
– Replace worn dust bars.

Remove grating rods, Page 6/15
Install grating rods, Page 6/16
– Replace defective electric cylinder used to adjust the bars, and set the new cylinder.
Electric cylinder for the grating adjustment, Page 6/17
23.01.2015 - en - UNIclean B 12 3/5

3.3 Cylinder
3.3.1 Double tines
– Replace damaged teeth.
Remove the bearing journals, Page 6/21
Install the double tines, Page 6/25
3.3.2 Speed is incorrect

– Check and, if necessary, adjust the proximity switch.
Proximity switch, Page 6/26
3.3.3 Bearing journals

– Replace the bearing journals of the cylinder.
Remove the bearing journals, Page 6/21
Install the bearing journals, Page 6/24
3.4 Measurements
3.4.1 Waste measurement
– Waste measurement with filter box
Draw off waste with separate filter box., Page 6/27
– Manual waste measurement

Determining the waste volume, Page 6/28
3.4.2 Dust volume

– Determining the dust volume
Determine the dust volume, Page 6/29
3/6 UNIclean B 12 23.01.2015 - en -

3.5 Waste extraction

3.5.1 Waste extraction (controlled with differential pressure switches)
– Setting the differential pressure switch
Waste extraction (controlled with differential pressure switches), Page 6/30
3.5.2 Waste extraction (controlled without differential pressure

switches)
– Set the interval between stripper roller start processes.
Waste extraction (controlled without differential pressure switches), Page 6/31
3.6 Replacing the frequency converter

3.6.1 Loading
– The device must be equipped with the relevant components.
Identifying the frequency converter, Page 6/39
Fit the frequency converter, Page 6/44
Adapting to the cooling system, Page 6/46
3.6.2 Configuration
– The components must be configured appropriately.
Configuring the frequency converter, Page 6/45
Setting the T1000V frequency converter, Page 6/46
3.6.3 Emergency mode

– It is possible to switch to emergency mode until a new frequency converter is available.
23.01.2015 - en - UNIclean B 12 3/7

3.7 B&R control unit

3.7.1 Basic modules
– Perform a cold start.
Carrying out a cold start, Page 6/34
3.7.2 PCMCIA data storage in the control unit

– Software exchange between memory card and the control system.
Software exchange between memory card and control system, Page 6/36
3.7.3 Set Ethernet address

– Set address at the switches
Setting the IP address, Page 6/38
3.7.4 Write protection

– Switch on and off
Switch off write protection, Page 6/38
3.7.5 Keyboard strips

– Changing the keyboard strips
Pull out the keyboard strip, Page 6/51
Insert keyboard strip, Page 6/51
3.7.6 Display settings

– Set the contrast.
Setting the brightness of the display, Page 2/36
3.8 Decommissioning
3.8.1 Measures to be taken
– Bring the machine into its secure state.
– Disconnect the power supply.
– Protect the machine against unauthorized use.
– Secure the machine so that no one is placed at risk during the shutdown period.
– Protect the machine against contamination and corrosion.
3/8 UNIclean B 12 23.01.2015 - en -

3.9 Recommissioning
3.9.1 Measures to be taken
– Check all safety-relevant elements for proper functioning.
3.10 Disposal of Waste

3.10.1 Accident Prevention
Note: see "Workplace Safety" in Section 1
– The regulations relating to workplace safety must be absolutely complied with!
3.10.2 Operating Materials

– Ensure proper disposal of operating materials. Drain oil, coolant, etc.
3.10.3 Dismantling
Note: The following procedures may be done by trained specialists only who are familiar and comply with the
general safety regulations (see Section 1 and 6).
– The machine must be dismantled into units that can be safely transported.
– Hazardous machine parts that pose a risk during transport must be dismantled and safely packed.
23.01.2015 - en - UNIclean B 12 3/9

3 / 10 UNIclean B 12 23.01.2015 - en -
Part 4
Maintenance
Part / Page
1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 1
2 Explanations for maintenance and intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 3
3 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 5
4 Cleaning / Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 7
5 Lubricant Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 15
6 Standard lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 17
7 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 19
No. of pages 20
23.01.2015 - en - UNIclean B 12 4/I

Maintenance
4 / II UNIclean B 12 23.01.2015 - en -
Maintenance
Contents
Part / Page
1.1 Safety precautions during cleaning work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 1
1.2 Safety precautions during lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 1
2 Explanations for maintenance and intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 3

3 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 5
3.1 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 5
3.2 Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 6
4 Cleaning / Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 7
4.1 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 7
4.1.1 Interval 660 Operating hours (Cyclic, repeat regularly): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 7
4.1.1.1 Grating and stripper roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 7
4.1.1.2 Cylinder interior, grating adjustment, air line to differential pressure switch. . . . . . . . . . . . . . . . . 4 / 8
4.1.1.3 Cooling ribs for converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 8
4.1.2 Interval 2000 Operating hours (Cyclic, repeat regularly): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 9
4.1.2.1 Lubricate the stripper roller drive chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 9
4.1.3 Interval 4000 Operating hours (Cyclic, repeat regularly): . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 10
4.1.3.1 Check the stripper roller seals on the front face. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 10
4.1.3.2 Lubricate the cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 11
4.1.3.3 Perforated plate for dust separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 11
4.1.3.4 Inspect the double tines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 12
4.1.4 Interval 32000 Operating hours (Cyclic, repeat regularly): . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 12
4.1.4.1 Changing the gear motor grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 12
4.2 Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 13
4.2.1 Interval 2000 Operating hours (Cyclic, repeat regularly): . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 13
4.2.1.1 Cleaning the housing of the frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 13
5 Lubricant Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 15
6 Standard lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 17
7 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 19
23.01.2015 - en - UNIclean B 12 4 / III

Maintenance
4 / IV UNIclean B 12 23.01.2015 - en -
Maintenance
Safety precautions
1 Safety precautions
1.1 Safety precautions during cleaning work
Safety precautions
Switch off main switch Q10 and secure with padlock.
All jobs requiring these security measures are indicated by an appropriate symbol on the particular page.
Inflammable fuel
If inflammable cleaning agents are used in the spinning mill, their flash point should be above 55ºC.
1.2 Safety precautions during lubrication

Remove any drops of oil and other lubricants on the floor immediately to prevent all risk of slipping and falling.
23.01.2015 - en - UNIclean B 12 4/1

Maintenance
Safety precautions
4/2 UNIclean B 12 23.01.2015 - en -

Maintenance
Explanations for maintenance and intervals
2 Explanations for maintenance and intervals

Maintenance necessity
Periodic maintenance is a prerequisite for long life time.
Periodic maintenance avoids unnecessary down time.
Maintenance targets
To keep equipment in good conditions with a minimum of problems .
To avoid interruptions by preventing measures
Pay backs of organised maintenance

Maintenance may be scheduled and labour requirements anticipated
Not sufficient maintenance or poorly organised maintenance:

Problems will arise at any time, avoidable loss of production will be encountered
Correct cleaning procedures

Cleaning must be done in a timely manner and at the right place
Correct lubrication procedures

Lubrication procedures must be done in a timely manner with proper lubricant at the right place and in the
right amount
To be able to lubricate properly it is necessary to have good equipment and exact operational scheduling
Preparations require that machines and equipment are in appropriate conditions
Personnel must be trained and familiar with the task on hand.
Adapt maintenance schedules to operating conditions

Maintenance schedules depend upon material, trash content, air condition, and operating conditions
The recommended maintenance schedules are mere proposals to be changed according to local conditions
Intervals
There are intervals which are valid either only once or at cyclical intervals
The unique ones are only to be used after the first installation and start-up. This can apply to the whole ma-
chine or to an individual element. For example, should a newly fitted belt needed to be re-stretched after a
certain running time.
Cyclical tasks must be performed repeatedly.
For example, after a running time of 660 hours, the 165, the 330 and the 660 maintenance work must be car-
ried out.
In 3 shift operation, the following intervals correspond to the quoted times.
165 operating hours = 1 week
330 operating hours = 2 weeks
660 operating hours = 4 weeks
2000 operating hours = 3 months
Maintenance planning
The maintenance schedule serves as overview for this.
23.01.2015 - en - UNIclean B 12 4/3

Maintenance
Explanations for maintenance and intervals
The maintenance schedule is given in tabular form and lists the intervals at which the different maintenance
work is required.
The maintenance plan permits a detailed customer-specific maintenance schedule to be drawn up.
The work description is referenced for each piece of maintenance work.
For service specialists who carry this work out on a routine basis, this need to refer to a work description is no
longer necessary.
The tabulated column "Values" gives the service specialist details of the lubrication points.
The tabulated column "Values" contains a summary of the most important data on the corresponding lubrica-
tion points.
1. Location designation of the lubrication points
2. Number of lubrication points, for example the number of lubricating nipples = 8.
3. Lubricant information, e.g. EP2
4. Lubricant type, e.g. "grease"
5. Lubricant quantity, e.g. 3 pump strokes per lubricating nipple.
4/4 UNIclean B 12 23.01.2015 - en -

Maintenance
Maintenance schedule
3 Maintenance schedule
3.1 UNIclean
Interval 660 Operating hours (Cyclic, repeat regularly):
Component name Task Values See
Grid Grating and stripper roller 4/7
Grid Cylinder interior, grating ad- 4/8
justment, air line to differen-
tial pressure switch.
Central systems Cooling ribs for converter 4/8

Stripper roll Lubricate the stripper roller Chain, 1 4/9
drive chain CC320, EP oil, heavy, Lubricate lightly
with brush or chain spray.
Machine, Location number:
1, Page 4/19

Stripper roll Check the stripper roller 4/10
seals on the front face.
Cylinder Lubricate the cylinder Cylinder, 2 4/11
EP 2, Grease, 2 - 3 strokes of the pump
3, Page 4/19
Dust removal Perforated plate for dust sep- 4/11
aration
Double tines Inspect the double tines 4/12

Stripper roll Changing the gear motor Stripper roller gearbox, 1 4/12
grease CC220, EP oil, 330 cm³
2, Page 4/19
23.01.2015 - en - UNIclean B 12 4/5

Maintenance
Maintenance schedule
3.2 Frequency converter

Frequency converter Cleaning the housing of the 4/13
frequency converter

Frequency converter Regenerating the replace- 6/39
ment frequency converter

Frequency converter Replacing the frequency con- 6/40
verter
4/6 UNIclean B 12 23.01.2015 - en -

Maintenance
Cleaning / Lubrication
4 Cleaning / Lubrication
Purpose of cleaning
Regular maintenance and constant cleaning of the machine contribute towards trouble-free operation.
Use of cleaning agents

Natural residue from cotton, such as honeydew, is best cleaned off with a cleaning rag and hand-warm water.
Residue from lubricants and deposits from synthetic fiber material are best cleaned with a solvent that does
not attack rubber and paint. e.g. use cleaning alcohol or water with a grease-dissolving general-purpose
cleaner
Use a high-powered industrial vacuum cleaner to remove dust and fly. The suction nozzle must be fitted with
a plastic tip.
After cleaning, the least volatile cleaning agents such as kerosine, white spirit, must be blown out of the anti-
friction bearings, using clean compressed air and without rotating the bearing.
Caution
Unauthorised conversions or modifications are not allowed, as there is then no guarantee that the machine
will function correctly.
4.1 UNIclean
4.1.1 Interval 660 Operating hours (Cyclic, repeat regularly):
4.1.1.1 Grating and stripper roller
WARNING
Set the main switch to the “off” posi-
tion and secure it with a lock.
– Pull out the plug, pull out the waste trough (2)
and turn the stripper roller (3) by hand.
1
– Check the condition of all sealing strips (1).
– Replace any defective sealing strips (1).
– Are the side walls clean?

– Inspect the grating for accumulations of fibres
2 and clean.
23.01.2015 - en - UNIclean B 12 4/7

Maintenance
4.1.1.2 Cylinder interior, grating adjustment, air line to differential pressure switch.
WARNING
– Clean the cylinder interior and the grating ad-

justment with a vacuum cleaner.
– Inspect the air line (3) at connection (4) for

clogging.
– Loosen the connection (2) at the differential

pressure switch (1).
– Blow out the air line from connection (2) to-

wards (4).
Note: Never blow into the differential pressure
1 switch (1) with compressed air.
2
3
4
4.1.1.3 Cooling ribs for converter
WARNING
– Clean the cooling fins (1) with the vacuum

cleaner.
4/8 UNIclean B 12 23.01.2015 - en -

Maintenance
4.1.2.1 Lubricate the stripper roller drive chain
– Lubricate chain .
Medium: CC320
Quantity: Lubricate lightly with
brush or chain spray.
Location number: 1
Place: Chain
Spray
Machine, Page 4/19
CC320
23.01.2015 - en - UNIclean B 12 4/9

Maintenance
4.1.3.1 Check the stripper roller seals on the front face.
4
3
1
2
1 2
– If accumulations of waste are discovered at points (1) and (2) during this time, observe the following
points.
Note: This inspection must be carried out between two suction intervals.
– Inspect the face-side seals (3).
– Inspect the sealing strips (4).
– Check the running time of the discharge roll.
4 / 10 UNIclean B 12 23.01.2015 - en -
Maintenance
4.1.3.2 Lubricate the cylinder
– Lubricate the bearings on both sides of the

machine.
Medium: EP 2
Quantity: 2 - 3 strokes of the pump
Location number: 3
Place: Cylinder
Machine, Page 4/19
4.1.3.3 Perforated plate for dust separation
1
1 2 3 4 5 6 7 8
– Inspect perforated plate (1) for damage.
– Dents
– Cracks
– Worn areas
Note: Defective plates (1) must be replaced.
– Replace damaged windows (2).
23.01.2015 - en - UNIclean B 12 4 / 11
Maintenance
4.1.3.4 Inspect the double tines
WARNING
– Replace bent or heavily worn tines (1).
– Install only original double tines (special raw

material).
4.1.4.1 Changing the gear motor grease
– Change the gear motor grease.

Medium: CC220
Quantity: 330 cm³
Location number: 2
Place: Stripper roller gearbox
Machine, Page 4/19
CC 220
4 / 12 UNIclean B 12 23.01.2015 - en -
Maintenance

4.2.1.1 Cleaning the housing of the frequency converter
WARNING
When the main switch is set to the
"on" position, elements downstream
of the main switch are live.
Prior to commencing electrical install-
ation work, switch off the machine via
the main switch and secure the switch
with a padlock.
– Clean the entire surface of the housing with a
vacuum cleaner.
23.01.2015 - en - UNIclean B 12 4 / 13
Maintenance
4 / 14 UNIclean B 12 23.01.2015 - en -
Maintenance
Lubricant Manufacturer
5 Lubricant Manufacturer
Lubricant Manufacturer Name
CC320 AGIP BLASIA 320
AVIA AVIA GEAR RSX 320
BP ENERGOL GR.XP 320
CASTROL ALPHA SP 320
ExxonMOBIL MOBIGEAR 600 XP 320
KLÜBER KLÜBEROIL GEM 1 -320N
OPTIMOL OPTIGEAR BM 320
PETRO CANADA ENDURATEX EP 320
SHELL OMALA 320
TEXACO MEROPA 320
VALVOLINE EPG 320
EP 2 AGIP GR MU EP 2
AVIA AVIALITH 2 EP
BP ENERGREASE LS EP-2
CASTROL SPHEEROL EPL 2
ExxonMOBIL MOBILUX EP2
KLÜBER MICROLUBE GBU-Y 131
LAGERMEISTER LAGERMEISTER TS
OPTIMOL LONGTIME PD2
PETRO CANADA PRECISION GENERAL PURPOSE EP 2
SHELL ALVANIA EP (LF) 2
TEXACO MULTIFAK EP2
VALVOLINE MULTIPLEX SG - 2
CC220 AGIP BLASIA 220
AVIA AVIA GEAR RSX 220
BP ENERGOL GR-XP 220
CASTROL ALPHA SP 220
ExxonMOBIL MOBILGEAR 600 XP 220
KLÜBER KLÜBEROIL GEM 1 -220N
OPTIMOL OPTIGEAR BM 220
PETRO CANADA ENDURATEX EP 220
SHELL OMALA 220
TEXACO MEROPA 220
VALVOLINE EPG 220
23.01.2015 - en - UNIclean B 12 4 / 15
Maintenance
Lubricant Manufacturer
4 / 16 UNIclean B 12 23.01.2015 - en -
Maintenance
Standard lubricant
6 Standard lubricant
Code Designation Viscosity DIN ISO Description
CC320 EP oil, heavy ISO viscosity mm²/s CLP 320 CC320 Paraffinic base oil, VI >
40 °C (51517/3) 90. Little or no swelling of
320 O-rings or other synthetic
rubber gaskets. Not ag-
gressive to bronze. Good
load-carrying capacity;
FZG test load stage 12.
Extreme pressure addit-
ives on basis of phos-
phorus sulphur or equi-
valent EP additives.
EP 2 Grease Viscosity of the basic oil KP2G-20 EP grease, lithium soap
100-250 (51825) or equivalent thickener,
penetration; viscosity:
260 -310, NLGI class
2. Lead-soap-based or
phosphorus-sulphur-
based high-pressure
additives or equivalent
EP additives. Ageing-
protection and anti-rust
additives. Not aggressive
to bronze.
CC220 EP oil ISO viscosity mm²/s CLP220 CC220 Paraffinic base oil, VI >
40 °C (51517/3) 90. Little or no swelling of
220 O-rings or other synthetic
rubber gaskets. Not ag-
gressive to bronze. Good
load-carrying capacity;
FZG test load stage 12.
Extreme pressure addit-
ives on basis of phos-
phorus sulphur or equi-
valent EP additives.
23.01.2015 - en - UNIclean B 12 4 / 17
Maintenance
Standard lubricant
4 / 18 UNIclean B 12 23.01.2015 - en -
Maintenance
Lubrication points
7 Lubrication points
Machine
3 1
Loc- Place Number Medium Quantity Special tools

ation
num-
ber
1 Chain 1 CC320 Lubricate lightly with brush or
chain spray.
2 Stripper roller gearbox 1 CC220 330 cm³
3 Cylinder 2 EP 2 2 - 3 strokes of the pump
23.01.2015 - en - UNIclean B 12 4 / 19
Maintenance
Lubrication points
4 / 20 UNIclean B 12 23.01.2015 - en -
Maintenance
Part 5
Troubleshooting
Part / Page
2 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 3
3 Error not displayed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 11
No. of pages 12
23.01.2015 - en - UNIclean B 12 5/I

Troubleshooting
5 / II UNIclean B 12 23.01.2015 - en -
Troubleshooting
Contents
Part / Page

2 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 3
2.1 Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 3
2.2 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 7
2.3 Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 8
3 Error not displayed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 11

3.1 Digital blend module DM465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 11
3.1.1 LED "S#" on module DM465 blinks yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 11
3.1.2 Left hand LED (V) of the 16 LED's on module DM465 lights up orange . . . . . . . . . . . . . . . 5 / 11
3.1.3 LED "S#1" on module DM465 blinks yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 / 11
23.01.2015 - en - UNIclean B 12 5 / III

Troubleshooting
5 / IV UNIclean B 12 23.01.2015 - en -
Troubleshooting
instructions

instructions
What is Part 5 for ?
Part 5 helps in discovering the cause of a fault and remedying it.
What information is contained in Part 5 ?

Part 5 lists the causes of faults and gives information about remedying them.
When does Part 5 need to be consulted?

When a fault is displayed on the machine with an error code or in the case of faults which cannot be recog-
nised by the machine.
23.01.2015 - en - UNIclean B 12 5/1

Troubleshooting
structions
5/2 UNIclean B 12 23.01.2015 - en -

Troubleshooting
UNIclean
2 UNIclean
2.1 Malfunction
Code Designation Cause Remedy
Reaction/consequences
200 Emergency shut-down button The EMERGENCY STOP Release the emergency stop button by
S5 button has been pressed. turning it in a clockwise direction.
EMERGENCY STOP but- Inspect the EMERGENCY STOP button
ton defective and replace, if necessary.
Wiring faulty Check wiring.
201 Plug monitoring X12 The plug for the Insert plug.
discharge roll is not
inserted.
Plug of the discharge roll Inspect the plug.
defective.
202 Door on front side opened S1 The door is open. Close the door.
The limit switch is set in- Correct the setting of the limit switch or
correctly or defective. replace.
Input at the control unit is Check the input in the test program for
faulty. "0" or "1".
81.1, Page 2/66
203 Door on back side opened S2 The door is open. Close the door.
The limit switch is set in- Correct the setting of the limit switch or
correctly or defective. replace.
Input at the control unit is Check the input in the test program for
faulty. "0" or "1".
81.1, Page 2/66
205 Motor protection switch pin The motor protection Reset motor protection switch.
roller Q1 switch has tripped Check roll and motor for free running.
The motor protection Set the motor protection switch cor-
switch is set incorrectly. rectly (value from the electrical circuit
diagram).
206 Motor protection switch lock The motor protection Reset motor protection switch.
roller Q2 switch has tripped Check roll and motor for free running.
The motor protection Set the motor protection switch cor-
switch is set incorrectly. rectly (value from the electrical circuit
diagram).
220 Temperature monitoring M1 The thermal switch of the Wait for the temperature to drop.
spiked roll has tripped.
Motor cooling ribs Clean the cooling ribs.
clogged.
23.01.2015 - en - UNIclean B 12 5/3

Troubleshooting
UNIclean

220 Temperature monitoring M1 Wiring faulty Check wiring.
221 Output current too high U1 Cooling ribs clogged, mo- Clean motor and cooling ribs, replace
tor defective. motor, if necessary.
The converter is over- Inspect and clean the drives.
loaded Wait for the temperature to drop.
(Thermal switch closes again.)
Replace the motor, if necessary.
222 Overload monitoring U1 Cooling ribs clogged, mo- Clean motor and cooling ribs, replace
tor defective. motor, if necessary.
The converter is over- Inspect and clean the drives.
loaded Wait for the temperature to drop.
(Thermal switch closes again.)
Replace the motor, if necessary.
223 Intermed. circuit voltage too Link circuit voltage too Check the nominal voltage.
high U1 high
Converter is defective Check the converter and replace, if ne-
cessary.
Replacing the frequency
224 Intermed. circuit voltage too Link circuit voltage too Check the nominal voltage.
low U1 low
cessary.
225 Excessive temperature U1 Motor cooling ribs Clean the cooling ribs.
clogged.
226 Error in inverter U1 Error in the shunt resist- Check the shunt and connections.
ance at the converter. Turn the main switch off and then on
again.
cessary.
227 Error in inverter U1 A fault has occurred in Turn the machine off and on again.
the converter. Check the connections
cessary.
228 Switch on inverter U1 Serial communication Check the communication to the con-
between the converter verter.
and the controller is not Check the contactor for the converter
OK. and relay for enabling of the converter.
5/4 UNIclean B 12 23.01.2015 - en -

Troubleshooting
UNIclean

228 Switch on inverter U1 Fault with CAN bus Check CAN bus.
Check the contactor for the converter
and relay for enabling of the converter.
cessary.
229 Communication Error inverter Serial communication Check the communication to the con-
U1 between the converter verter.
and the controller is not Check the contactor for the converter
OK. and relay for enabling of the converter.
Fault with CAN bus Check CAN bus.
Check the contactor for the converter
and relay for enabling of the converter.
cessary.
261 Fault in control electronics A10 Faulty controller or mod- Replace fault module.
ules
262 Fault in control electronics A10 Faulty controller or mod- Replace fault module.
ules
263 Fault in safety circuit No message from a Check the switching contact.
K20/K11/K12 safety element. Check the safety circuit.
Replace relays K11, K12, K20.
No message from a Check the switching contact.
safety element. Check the safety circuit.
266 Speed monitor pin roller B1 An incorrect speed was Check and, if necessary, replace B11
detected during starting, proximity switch.
stopping or during opera- Check the communication to the con-
tion. verter.
cessary.
23.01.2015 - en - UNIclean B 12 5/5

Troubleshooting
UNIclean

266 Speed monitor pin roller B1 Wiring faulty Check wiring.
267 Speed pin roller M1 not The spiked roll has not Check and, if necessary, replace B11
reached reached the set speed proximity switch.
with the prescribed time. Check the communication to the con-
verter.
cessary.
268 Speed pin roller M1 too high An excessively high Check the connections
speed was detected.
Proximity switch incor- Check B11 proximity switch.
rectly set or defective Replace proximity switch.
269 Speed pin roller M1 too low An excessively low speed Check the connections
was detected.
270 Pin roller M1 does not stop Proximity switch incor- Check B11 proximity switch.
cessary.
271 Pin roller M1 running illegally The spiked roll is still run- Wait until the spiked roll has come to a
ning down standstill
Acknowledge fault on the operating
panel.
272 Fault in control electronics A11 Module is faulty. Replace module.
273 Fault in control electronics A11 Module is faulty. Replace module.
274 Fault in control electronics Module is faulty. Replace module.
A20/A21
275 Fault in control electronics Module is faulty. Replace module.
A20/A21
276 Exhaust fan K49 Fault with exhaust-air fan Check the connections
connections. The UNI- Check the waste air fan.
clean does not start the Check the UNIclean connections.
exhaust-air fan.
282 Waste removal No intervals for waste Check the functioning of the waste dis-
disposal posal system. Interval is over 6 minutes
long. (Standard setting is 4 minutes.)
No vacuum during per- Check the function of the waste dis-
manent waste disposal posal system.
5/6 UNIclean B 12 23.01.2015 - en -

Troubleshooting
UNIclean
2.2 Warning
550 Speed of pin roller M1 dropping The spiked roll is clogged. Clean the spiked roll.
cessary.
551 Position of grid M11 not The corresponding Check the electric cylinder and replace,
reached electric cylinder has not if necessary.
reached the position. Check the connections
552 Position of grid M12 not The corresponding Check the electric cylinder and replace,
reached electric cylinder has not if necessary.
reached the position. Check the connections
562 Waste removal No intervals for waste Check the functioning of the waste dis-
disposal posal system. Interval is over 6 minutes
long. (Standard setting is 4 minutes.)
No vacuum during per- Check the function of the waste dis-
manent waste disposal posal system.
563 lock roller switched off The stripper roller was Once you are finished with waste meas-
deactivated for the urement switch it ON again.
purpose of carrying out
waste measurements.
564 Waste removal manual The waste disposal sys- Select the “At intervals” or “Permanent”
tem is set to “manual”. setting for the waste disposal system
The stripper roller will
only rotate if the button
for this roller is pressed.
570 Data system no ethernet mod- No Ethernet module Insert and connect the Ethernet module
ule A18 installed or not correctly correctly.
inserted. Incorrectly If necessary, enter "No" for network.
entered in data mask 41.1
Network
571 ABC-Control no connection No Ethernet module Insert and connect the Ethernet module
installed or not correctly correctly.
inserted. Incorrectly If necessary, enter "No" for network.
entered in data mask 41.1
Network
649 Change batterie The battery voltage is too Replace the battery
low. Change battery of control system,
Page 6/35
23.01.2015 - en - UNIclean B 12 5/7

Troubleshooting
UNIclean
2.3 Message
701 Electric cylinder calibration The electric cylinder is Wait until the stroke measurement has
performing a stroke been completed.
measurement
702 Electric cylinder movement test A test is carried out for Wait until the test has been completed.
the electric cylinder.
703 Ready off There is no fault. The ma- Is recorded in the protocol.
chine was stopped us-
ing the stop key on the
control unit (after-running
duration of 20 seconds
prior to the roller stop-
ping). Pressing the STOP
button twice causes the
roller to stop immediately.
721 Input 'Quality' The VARIOset was Is recorded in the protocol.
changed in data mask
20.1.
722 UNIclean switched on The machine was Is recorded in the protocol.
switched on with the main
switch.
723 UNIclean started The UNIclean was started Is recorded in the protocol.
with the START button.
724 UNIclean stopped The UNIclean was Is recorded in the protocol.
stopped with the STOP
button.
725 Speed reached The spiked roll has Is recorded in the protocol.
reached the defined
speed.
728 Service mode The UNIclean was Is recorded in the protocol.
switched to service mode
850 Master password, press '>' key The master password Press key ">"
was entered. This is ne- One is guided through all data screens
cessary in order to assign needed to change passwords.
the other passwords.
851 Password error Invalid password. Press key "C".
Enter password again.
The password input can be aborted by
pressing key "<" or ">".
852 Password accept A valid password has The data masks can be selected with
been entered. the keys "<" and ">".
853 Password changed The newly entered pass- This password is valid from now on.
word is stored.
854 Input interrupted The password input was Enter password, Page 2/30
aborted by pressing a
key.
860 Value not saved The previously changed Save the value with the ENTER key or
value was not stored. change again and then save.
5/8 UNIclean B 12 23.01.2015 - en -

Troubleshooting
UNIclean

861 Top range limit The maximum value for Save with the ENTER key.
this setting has been
reached.
862 Bottom range limit The minimum value for Save with the ENTER key.
this setting has been
reached.
23.01.2015 - en - UNIclean B 12 5/9

Troubleshooting
UNIclean
5 / 10 UNIclean B 12 23.01.2015 - en -
Troubleshooting
Error not displayed
3 Error not displayed

3.1 Digital blend module DM465
3.1.1 LED "S#" on module DM465 blinks yellow
Cause Remedy
One of the ouputs 1-8 on the blend Check inputs and outputs using the LED's.
module DM465 is not functioning cor- Checking the DM465 digital blend module, Page 6/50
rectly
Check the wiring of the outputs for a short circuit.
Module may need replacement.
3.1.2 Left hand LED (V) of the 16 LED's on module DM465 lights up
orange
Cause Remedy
Supply voltage to module DM465 is Check supply voltage to the module.
not OK
3.1.3 LED "S#1" on module DM465 blinks yellow

Cause Remedy
One of the ouputs 9-16 on the blend Check outputs using the LED's.
module DM465 is not functioning cor- Checking the DM465 digital blend module, Page 6/50
rectly
Check the wiring of the outputs for a short circuit.
Module may need replacement.
23.01.2015 - en - UNIclean B 12 5 / 11
Troubleshooting
Error not displayed
5 / 12 UNIclean B 12 23.01.2015 - en -
Troubleshooting
Part 6
Part / Page
2 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 3
3 Overview of special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 5
4 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 7
5 Cleaning point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 15
6 Waste trough and exhaust air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 27
7 Control technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 33
8 Operating and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 51
9 Torque standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 53
No. of pages 54
23.01.2015 - en - UNIclean B 12 6/I

6 / II UNIclean B 12 23.01.2015 - en -
Contents
Part / Page

2.1 Safety precautions during dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 3
2.2 Safety precautions during installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 3
2.3 Safety precautions during adjusting jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 3
2.4 Work safety for checking tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 3
2.5 Safety precautions during measuring jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 3
3 Overview of special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 5

4 UNIclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 7
4.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 7
4.2 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 9
4.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 10
4.4 Setting the suction values for material transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 11
4.5 Suction values for waste and exhaust air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 13
5 Cleaning point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 15
5.1 Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 15
5.1.1 Remove grating rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 15
5.1.2 Install grating rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 16
5.1.3 Electric cylinder for the grating adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 17
5.1.4 Grid adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 18
5.1.4.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 18
5.1.4.2 Grid adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 20
5.2 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 21
5.2.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 21
5.2.2 Remove the bearing journals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 21
5.2.3 Install the bearing journals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 24
5.2.4 Double tines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 25
5.2.4.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 25
5.2.4.2 Install the double tines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 25
5.2.5 Proximity switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 26
5.2.5.1 Proximity switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 26
6 Waste trough and exhaust air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 27

6.1 Draw off waste with separate filter box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 27
6.2 Determining the waste volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 28
6.3 Determine the dust volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 29
23.01.2015 - en - UNIclean B 12 6 / III

Part / Page
6.4 Waste trough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 30

6.4.1 Differential pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 30
6.4.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 30
6.4.1.2 Waste extraction (controlled with differential pressure switches) . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 30
6.4.1.3 Waste extraction (controlled without differential pressure switches) . . . . . . . . . . . . . . . . . . . . . . 6 / 31
7 Control technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 33
7.1 Basic module of the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 33
7.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 33
7.1.2 Carrying out a cold start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 34
7.1.3 Control system battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 35
7.1.3.1 Change battery of control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 35
7.1.3.2 Removing the battery from the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 35
7.1.3.3 Mounting the battery in the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 35
7.1.4 PCMCIA data storage in the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 36
7.1.4.1 Software exchange between memory card and control system . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 36
7.1.4.2 Switch off write protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 38
7.1.5 Ethernet interface 3IF of the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 38
7.1.5.1 Setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 38
7.2 Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 39
7.2.1 Identifying the frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 39
7.2.2 Regenerating the replacement frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 39
7.2.3 Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 40
7.2.3.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 40
7.2.3.2 Replacing the frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 40
7.2.3.3 Removing the frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 41
7.2.3.4 Installing the frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 43
7.2.3.5 Fit the frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 44
7.2.3.6 Configuring the frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 45
7.2.3.7 Adapting to the cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 46
7.2.3.8 Setting the T1000V frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 46
7.2.3.9 Set the emergency operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 49
7.3 External I/O card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 50
7.3.1 Digital blend module DM465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 50
7.3.1.1 Checking the DM465 digital blend module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 50
8 Operating and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 51

8.1 Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 51
8.1.1 Key strip of the operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 51
8.1.1.1 Pull out the keyboard strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 51
8.1.1.2 Insert keyboard strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 51
9 Torque standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / 53
6 / IV UNIclean B 12 23.01.2015 - en -
instructions

instructions
What is Section 6 for?
Section 6 contains the detailed function and task descriptions, such as “Description of components”,
“Dismantling”, “Installation”, “Setting”, etc.
Reference is made in other sections of the operating instructions to these detailed descriptions.
What information is contained in Section 6?

For a specific subassembly, the necessary descriptions are given in the following order: Function description,
dismantling, installation, checking, setting.
The special tools required are listed at the start.
The information regarding threaded connections is listed at the end.
When does Section 6 need to be consulted?

Sections 2-5 can be consulted according to the situation. Within these sections, reference is made to the de-
tailed function and task descriptions of Section 6.
23.01.2015 - en - UNIclean B 12 6/1

structions
6/2 UNIclean B 12 23.01.2015 - en -

Safety precautions
2 Safety precautions
2.1 Safety precautions during dismantling
When tackling dismantling jobs it is necessary to take suitable safety precautions.

2.2 Safety precautions during installation

2.3 Safety precautions during adjusting jobs

When tackling adjusting jobs it is necessary to take suitable safety precautions.
2.4 Work safety for checking tasks

When tackling checking jobs it is necessary to take suitable safety precautions.
2.5 Safety precautions during measuring jobs

When tackling measuring jobs it is necessary to take suitable safety precautions.
23.01.2015 - en - UNIclean B 12 6/3

Safety precautions
6/4 UNIclean B 12 23.01.2015 - en -

Overview of special tools
3 Overview of special tools

Hook
For removal of the cylinder
Torque wrench
For tightening bolts
23.01.2015 - en - UNIclean B 12 6/5

Overview of special tools
6/6 UNIclean B 12 23.01.2015 - en -

UNIclean
4 UNIclean
4.1 Description
Purpose: The UNIclean is a cleaning and dedusting machine for all types of cotton. Impurities are
gently and effectively removed. The raw material is not nipped.
4
3
5
2 A 7
6
14
1 13
12
11
10
9
2
A A-A
Method of operation
• The material enters via pipe fitting (5).
• The cleaned material is drawn off at connection (3) and transported to the next machine.
• Part of the incoming transport air is drawn off via the perforated plate (12) by the fan (4).
• Effective dedusting of the raw material is thus achieved.
• The open transfer ensures a constant vacuum.
• The remaining transport air is drawn off via connection (3) with the material.
• The opening (1) for the auxiliary air ensures a reliable further transport of the tufts.
• The volume of auxiliary air is varied with the slide valves (6).
Purpose: Cleaning process

Method of operation
• The tufts are picked up by the special tines of the cylinder (13).
23.01.2015 - en - UNIclean B 12 6/7

UNIclean
• The cleaning intensity (speed of the cylinder) can be infinitely varied and adapted to the raw material
while the machine is running.
• The baffle plates (14) guide the tufts in a spiral several times over the grating (11).
• The waste volume (grating angle) can be infinitely varied via electric cylinder (10) while the machine is
running.
• The waste is removed periodically via the stripper roller (9) and the pipe (2).
• The interval is determined by the pneumatic waste transport system.
• The stripper roller (9 ) separates the waste chamber from the transport air passage for the waste in the
pipe (2). As a result, the waste separation at the bars is not affected.
• The combination of cleaning intensity and waste volume ensures good cleaning with few good fibres in
the waste.
6/8 UNIclean B 12 23.01.2015 - en -

UNIclean
4.2 Installation instructions

Transporting and installing the UNIclean, Page 3/5
2
1
Installation
Preparatory work
– Position the UNIclean with its wooden substructure at its intended location.
Sequence of steps
– Do not position the forks of the fork-lift truck (1) beneath the cross-members (2) and try to lift the
machine. The cross-members could be damaged.
23.01.2015 - en - UNIclean B 12 6/9

UNIclean
4.3 Installation
90 mm
12 mm
Sequence of steps
– The UNIclean is standing on its wooden substructure at the intended location.
Note: As the power supply is not yet connected, the doors have to be opened with the triangular key.
Opening the doors with the power supply off, Page 2/27
– Pull out the waste trough.

– Fit the castors (1) as illustrated in the figure.

Note: The castor jacks (1) are provided only for removal of the wooden substructure and for exact pos-
itioning. Do not move the machine long distances on the castor jacks. If the machine has to be moved
some distance, transport it as low as possible.
– Level the UNIclean in longitudinal and lateral direction with the levelling bolts.
6 / 10 UNIclean B 12 23.01.2015 - en -
UNIclean
4.4 Setting the suction values for material transport

WARNING
Sequence of steps
Pdyn Pdyn Pdyn

(m 3 / s) (m 3 / s) (m 3 / s)
2 3
1 4
X
A See Jossi operating manual
– Measure the air volume in a straight section of the pipework.

Note: Ideally, each measuring point should be at a distance of 10 times the pipe diameter ahead of or
beyond a bend, funnel, transition section, etc. If this is not possible, select measuring points as indicated
in the diagram.
23.01.2015 - en - UNIclean B 12 6 / 11
UNIclean
Pdyn Pdyn Pdyn

(m 3 / s) (m 3 / s) (m 3 / s)
2 3
1 4
X
Air conditions
Extraction point for See relevant
upstream machine (1): operating
air flow rate manual
Measuring point for 0.60 - 0.80 m³/s
material entry (2)
air flow rate
Measuring point for + 50 - + 150 Pa
material entry (2)
Static excess pressure
measuring point for 0.60 - 0.80 m³/s
material delivery (3):
air flow rate
measuring point for - 50 - - 200 Pa
static vacuum
measuring point for 0.80 - 1.20 m³/s
air flow rate
measuring point for - 50 - - 200 Pa
static vacuum
– Set the suction values for waste and exhaust air.

6 / 12 UNIclean B 12 23.01.2015 - en -
UNIclean
4.5 Suction values for waste and exhaust air

The filter system has to treat the transport air for
the material blown into the machine by the trans-
3 port fan as exhaust air. Variations in the suction
power of the filter system are evened out by the
open transfer of the transported air to this system.
Setting the suction values for the exhaust air

– Set the value at the measuring point (2).
Values
exhaust air (2):
air flow rate
Measuring point for - 400 - - 700 Pa
exhaust air (2):
static vacuum
Adjust the vacuum for the exhaust air (open transfer)

– There has to be a slight vacuum at measuring point (3).
Note: If dust-filled air enters accidentally at (4), this must never be blown out.
Value
exhaust air (3):
air flow rate
Measuring point for - 50 - - 150 Pa
exhaust air (3):
static vacuum
23.01.2015 - en - UNIclean B 12 6 / 13
UNIclean
Setting the suction value for the waste

– Set the suction device according to the specified value.
Value
Waste transport (1) 0.55 m³/s
air flow rate
Waste transport (1) - 1000 Pa
static vacuum
6 / 14 UNIclean B 12 23.01.2015 - en -
Cleaning point
5 Cleaning point
5.1 Grid
5.1.1 Remove grating rods
WARNING
Sequence of steps
2 3 3 2
A B
– Prerequisite: Two persons are required for removal of the grating rods.
One person is inside the machine to guide the grating rods (3).
– Loosen the cover template (2) and push upwards.
23.01.2015 - en - UNIclean B 12 6 / 15
Cleaning point
2 3 3 2
A B
– Turn the grating rods (3) slightly and pull outwards. The person inside the machine has to guide the grat-
ing rods during the process.
Note: The grating rods (3) of grating half (A) and grating half (B) must not be confused.
– "A" = View towards the electrical control cabinet

– "B" = View towards the drive
5.1.2 Install grating rods

WARNING
Sequence of steps
– Prerequisite: Two persons are required to install the grating rods. One person needs to be positioned
inside the machine to guide the dust bars.
Installation is performed using the same sequence, but in reverse order.
6 / 16 UNIclean B 12 23.01.2015 - en -
Cleaning point
5.1.3 Electric cylinder for the grating adjustment

Optimise waste volume, Page 3/5
Adjust connecting rod
Setting aim: If an electric cylinder is replaced, the lifting rod is to be set in such a way that it does not run up
to the limit stop.
Connecting rod
A 7 - 10 mm
Sequence of steps
– Turn the connecting rod (2) until the value (A)
A is obtained.
1 3
2
23.01.2015 - en - UNIclean B 12 6 / 17
Cleaning point
5.1.4 Grid adjustment
5.1.4.1 Description
Purpose: Explanation of cleaning characteristic
6.0
5.5
5.0
A B C
4.5
4.0
3.5
X
3.0
2.5
2.0
1.5
1.0
0.5
0
1 2 3 4 5 6 7 8 9 10
Y Relative waste volume

X Dirt content in % of the cotton
A high degree of cleaning can be obtained through the interaction of cleaning intensity and waste volume.
Crucial factors are the raw material (dirt content, ease of cleaning) and the finished product (yarn).
Method of operation
• Recycling material = Recycled blowroom/card or other wastes.
Case A
Only raw cotton is processed on this line. The waste produced during the process is not further processed in
the company (e.g. it is sold). The waste volume is kept low in an effort to have as little fibre loss as possible.
Nevertheless, an adequate cleaning effect has to be obtained.
Example:Dirt content = 3% / setting size = 2
Case B
In this example, there are two blow-room lines and consequently two assortments (1 and 2). No recycling
material is added to assortment 1. The waste produced by assortment 1 is added to assortment 2 within the
plant. As there is no actual loss, the relative waste volume setting can be increased.
Example: Dirt content = 3% / setting size 4
Case C
The raw cotton recycling material is added to assortment 2 on the blowroom line. For this reason alone, the
dirt content will also be higher. The relative waste volume is therefore set high.
Example: Dirt content = 5% / setting size = 8
Method of operation
• Cleaning characteristic
6 / 18 UNIclean B 12 23.01.2015 - en -
Cleaning point
1.0
0.9 4
3
0.8
0.7
2
Y 0.6
0.5
0.4
0.3
1
0.2
0.1
0.0
0 1 2 3 4 5 6
0.5 1.5 2.5 3.5 4.5 5.5
Method of operation
• Depending on the finished product (yarn)
• 1 ring-spun yarn combed, finer than Nm 80 (Ne 45; tex 12.5)
• 2 ring-spun yarn carded, up to Nm 80 (Ne 45; tex 12.5)
• 4 OE yarn carded or combed, finer than Nm 35 (Ne 20; tex 28)
• 3 OE yarn carded or combed, up to Nm 35 (Ne 20; tex 28)
1.0
0.0
1 10 10
Y
Z Relative cleaning intensity

Y Relative waste volume
Working range
23.01.2015 - en - UNIclean B 12 6 / 19
Cleaning point
5.1.4.2 Grid adjustment

Optimise waste volume, Page 3/5
Description Grid adjustment, Page 6/18
1 10
Setting aim: Darkest possible waste with few good fibres.
Cleaning intensity and speed

– Set in data mask 20.2.
Cleaning intensity (speed of the cylinder)
Speed low = 0.0 min. 480 rpm
Speed high = 1.0 max. 960 rpm
20.2, Page 2/57
Relative waste volume

– Set in data mask 20.2.
Relative waste volume (grating setting)
Relative waste volume low 1.0 on scale
Relative waste volume 10 on scale
high
6 / 20 UNIclean B 12 23.01.2015 - en -
Cleaning point
5.2 Cylinder
5.2.1 Tools
Hook
For removal of the cylinder
Torque wrench
5.2.2 Remove the bearing journals

WARNING
Sequence of steps
3
M8x20 mm
2 1 5
– Remove the V-belt pulley from the hub (2).
23.01.2015 - en - UNIclean B 12 6 / 21
Cleaning point
3
M8x20 mm
2 1 5
– Attach the hooks (3) and tighten the screws (4) so that they are flush with the rim (5).
Hook, Page 6/21
– The position of the cylinder can be adjusted with the bolts (4).
– Adjust the bore of the cylinder so that the bearing journals (1) can be removed. It should be possible to
install the bearing journals again without a great deal of force.
Note: The critical points are the tensioning elements (8).
6 / 22 UNIclean B 12 23.01.2015 - en -
Cleaning point
2 7 6
EP2
8
9
10
1
11
11
ca. 4 mm
12
C D
– Remove all the bolts (6) from the bearing cover.
– Loosen the central bolt (1) and back off by 1 to 3 mm.
– Tap the central bolt (1) lightly to loosen the tensioning elements (7,8,9).
– The bearing journal can be pulled out.
23.01.2015 - en - UNIclean B 12 6 / 23
Cleaning point
5.2.3 Install the bearing journals

WARNING
Sequence of steps
2 7 6
EP2
8
9
10
1
11
11
ca. 4 mm
12
C D
– If the tensioning elements (7,8,9) are replaced, attention must be paid to their position (see (C) and (D)).
Note: Do not use installation paste or grease during installation of the tensioning elements. Just oil
lightly.
– The locking bolt (11) is secured with Loctite. This prevents the thrust piece (10) from falling out.
Note: Are the shims (12) still OK? If not, replace.
– Before the central bolt (1) is tightened, there must be an equal clearance (between bearing cover and cyl-
inder) on both sides.
– Tighten the central bolt (1) to the prescribed torque.

Thread dimension M 24
torque 130 Nm
Torque wrench, Page 6/21, 6/25

Hook, Page 6/21
6 / 24 UNIclean B 12 23.01.2015 - en -
Cleaning point
5.2.4 Double tines
5.2.4.1 Tools
Torque wrench
5.2.4.2 Install the double tines

WARNING
Sequence of steps
– Use only original double tines (special raw material).
– Degrease the bolts (1) and coat with activator.
– Coat the front end of the bolts (1) with Loctite 243.
– Also place two drops of Loctite into the welded nuts (5).
Note: (Loctite 243 = medium-strength bolt locking compound)
– Tighten the bolts (1) to the following torques.

Thread dimension 1 xM 8
torque 40 - 45 Nm
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Cleaning point
5.2.5 Proximity switch
5.2.5.1 Proximity switch

Cylinder, Page 3/6
0.8...1.0 mm
LED
The speed of the cylinder is measured using the proximity switch and displayed in data mask 20.2.
Sequence of steps
– Adjust the proximity switch with the two nuts.
Note: When the proximity switch is activated, the LEDs light up.
Proximity switch 0.8 - 1.0 mm
6 / 26 UNIclean B 12 23.01.2015 - en -
Waste trough and exhaust air
6 Waste trough and exhaust air

6.1 Draw off waste with separate filter box.
Setting aim: Determine the waste volume.
Sequence of steps
– Remove piping (1).
– Attach a new pipe (2) or hose. (incl. filter box).
– Restart the machine.

– Switch on the connected suction unit for sampling.
– The stripper roller (4) rotates when there is a vacuum in duct (3).
Note: Test duration and calculation are described in Part 1 Technical Definition and Formulae.
– After completion of the measurements, re-install the pipe at its original position.
23.01.2015 - en - UNIclean B 12 6 / 27
6.2 Determining the waste volume

2
3
4
5 6
Setting aim: Determine the waste volume.
Sequence of steps
– Insert a baffle plate (1) between the waste trough and the suction duct.
Note: Test duration and calculation are described in Part 1 Technical Definition and Formulae.
– Set the rotation function of the stripper roller (5) to “Manual”.
40.3, Page 2/62
– For sampling, the stripper roller ( 5) has to be rotated by pressing push-button (6). The stripper roller ( 5)
rotates as long as push-button (6) remains pressed.
– Remove the window (3) and take out the waste (4).
– After carrying out the measurement, remove the baffle plate (1) and re-install the window (3).
– Reset the rotation function of the stripper roller (5) to the previously set values.
6 / 28 UNIclean B 12 23.01.2015 - en -
6.3 Determine the dust volume

1
5
4 2
6
Preparatory work
– Check the air conditions for the material transport.
Setting the suction values for material transport, Page 6/11
– Check the air conditions for the exhaust air (dust extraction).
– Select bag-type filters of fine-mesh fabric as dust collectors. (Coarse fabric results in dust losses.)
Several bag-type filters may be required, depending on the dust volume and time required to
determine the dust volume.
Sequence of steps
– If no individual separation filter is available, the piping (1) fitted beyond the fan (4) must be diverted.
– Close the open transfer unit (5) for the duration of the measurement.
– Determine and note the weight of the bag-type filter (3).
– Fasten the bag-type filter (3) to the duct (2).
– Start the machine and measure the air flow rate at measuring point (6).
Note: The air flow rate must remain constant in the piping (2) for the time required to take the measure-
ment . Replace the bag-type filter, should the measured air flow rate drop below the minimum range. If
necessary, remove the bag-type filter (3) during the test and note the dust weight.
– Prerequisite: The test duration is at least 8 hours.

Remove the bag-type filter (3) and determine the dust weight.
Note: The difference in the bag weight between at the beginning of the procedure and at the end of the
procedure determines the dust weight.
23.01.2015 - en - UNIclean B 12 6 / 29
– Calculation of the dust weight in % = 100% x dust weight in kg, divided by the production (kg) during the
determination process.
6.4 Waste trough

6.4.1 Differential pressure switch
6.4.1.1 Description
Purpose: Control of stripper roller for waste disposal
Method of operation
• If the flap (1) is opened by the waste transport controller, a vacuum is created in duct (2).
• The stripper roller motor is started by the differential pressure switch (3).
• The stripper roller motor runs until flap (1) closes again. There is no more vacuum.
• The stripper roller motor is stopped by the differential pressure switch (3).
6.4.1.2 Waste extraction (controlled with differential pressure switches)

Description Differential pressure switch, Page 6/30
a) b)
4
5 3
7
6
5
6 / 30 UNIclean B 12 23.01.2015 - en -
a) Waste extraction controlled by the flap

and differential pressure switches
b) Waste extraction controlled by the ma-
chine controller (without flap and differ-
ential pressure switches)
Sequence of steps
– Set dial (4) to position (3).
– Close the door.

– Put the system into operation.
– When flap (1) is open, i.e. when there is a vacuum in duct (2), the stripper roller (7) must rotate.
Note: If the stripper roller (7) does not rotate, then the vacuum is insufficient, the differential pressure
switch setting (6) is too high, or the piping (5) is blocked.
– The stripper roller (7) rotates even when flap (1) is closed.
Note: Flap (1) is not closed correctly. (Too much leakage air).
– The setting at differential pressure switch (6) is too low
6.4.1.3 Waste extraction (controlled without differential pressure switches)

The time between stripper roller start processes is set. This setting influences the cleanliness of the waste
trough.
Setting aim: The stripper roller should rotate as little as possible; however, as often as needed to keep the
waste trough clean and free of blockage.
Sequence of steps
– The time between stripper roller start processes can be set in the corresponding data screen.
Note: The standard setting is 4 minutes.
40.3, Page 2/62
23.01.2015 - en - UNIclean B 12 6 / 31
6 / 32 UNIclean B 12 23.01.2015 - en -
Control technique
7 Control technique
7.1 Basic module of the control system
7.1.1 Description
Structure
The control system includes the following
4 8 interfaces and modules:
1: Battery shelf
5 2: PCMCIA slot
3
6 3: 6 status LED's
4: CAN interface
9
5: RS232 interface
1
2 6: Ethernet interface
7: Digital in and outputs
8: 24 V DC power supply
7
9: Expansion slots for additional IO modules
Purpose: Controls of the machine

The machine control system (1) contains the program for the operator interface panel (2) as well as for the
control system of the machine.
Controls all machine functions.
Condition: Status indicator of the control system via LED's

Die 6 LED's indicate the different possible conditions of the control system.
If the condition of the control system should change, this is displayed by the LEDs.
23.01.2015 - en - UNIclean B 12 6 / 33
Control technique
7.1.2 Carrying out a cold start

Description Basic module of the control system, Page 6/33
A cold start of the control system returns it to its initial state.
Setting aim: A cold start means that the working memory of the machine control is erased. The input values
are returned to the default settings (works settings). A cold start may become necessary if the control system
does not start correctly.
Sequence of steps
– Prerequisite: The main switch must be
switched off.
Remove the cover from the control unit.
– Set the rotary switch (SW0) and (SW1).
Switch position for cold start
SW0 F
SW1 F
– Turn the main switch on and then turn it off

again after about 20 seconds.
– Set the rotary switch (SW0) and (SW1).

Switch positions for normal operation
SW0 1
SW1 0
– Turn on the main switch again.
– Now proceed as described in data mask "8.1

Cold start procedure".
Finishing
– Fasten down the cover of the control unit again.
6 / 34 UNIclean B 12 23.01.2015 - en -
Control technique
7.1.3 Control system battery
7.1.3.1 Change battery of control system

Removing the battery from the control system, Page 6/35
Mounting the battery in the control system, Page 6/35
7.1.3.2 Removing the battery from the control system

Note: The data (machine settings, shift data) in the data memory are lost if the battery is changed in voltage-
free state!
Sequence of steps
– Before starting to work on electronic compon-
ents always make sure that static electricity
is discharged by touching the machine earth
cable or other ground connections. If this is not
done, the components may be destroyed.
– Use a screwdriver to remove the cover (21) of

the battery.
– Pull the pullout strip (A) and the battery (C) will
jump out of its holder.
7.1.3.3 Mounting the battery in the control system

Note: Do not grasp the battery with nippers or non-insulated pincers. Risk of short circuit.
Note: The battery may only be touched by hand on the front (C)
Note: Lithium batteries are considered to be special waste, and must therefore be disposed of in an appropri-
ate manner.
Sequence of steps
– Insert new lithium battery (B) with correct po-
larity (-+) in the battery compartment. To do so
pull the extracting strip (A) to the left and insert
the battery in the battery compartment with the
"+"-end to the right.
Note: To allow the battery to be pulled out
again later the extraction strip must (A) be on
the left of the battery.
– Put the projecting end of the strip (A) under-

neath the battery so that it does not stick out of
the battery compartment.
– Mount cover. First put the bottom end of the

cover in the opening of the battery compart-
ment. The top end snaps onto the cover with a
little pressure.
23.01.2015 - en - UNIclean B 12 6 / 35
Control technique
7.1.4 PCMCIA data storage in the control system
7.1.4.1 Software exchange between memory card and control system

Copy software from the memory card onto the control system or vice versa. A memory card (PCMCIA card) is
required with a minimum of 4 MB.
Preparatory work
– Note the positions of the two rotary switches SW0 and SW1, so that they can be reset to their original po-
sitions after copying.
– If the memory card is to be overwritten, the write-protection must be deactivated.

Switch off write protection, Page 6/38
– You will have to record/write down all the settings contained in the data screens, if the control system is
to be overwritten.
Sequence of steps
– Turn off the main switch of the machine.
– Set the rotary switches SW0 and SW1, according to the direction of the data exchange.
Rotary switch setting for software exchange
From memory card to SW0=4 and
control system for SW1=
operator panel with 4 MB
From control system to SW0=2 and
memory card for operator SW1=
panel with 4MB.
6 / 36 UNIclean B 12 23.01.2015 - en -
Control technique
– Insert the memory card in the slot (1). Here,

the cut-out (3) in the memory card needs to
be located on the opposite side of the ejection
button (2).
Inserted correctly
The memory card is not inserted correctly unles the

ejection key (2) is out.
– Watch the status LED. The LEDs "Mode", Ready" and "Run" are lit up during the copying process.
– Wait until the RUN LED (green) and the READY LED (yellow) are flashing. Then the software update is
finished.
Note: If the ERROR LED (red) flashes, the software update was not successful. In this case, repeat the
process or contact Rieter Service.

– Eject the memory card by pressing the eject key (2) and remove.
– Perform a cold start.

Carrying out a cold start, Page 6/34
– Prerequisite: If the control system has been overwritten:

Re-enter the settings in the data screens.
Note: You can see from the software version whether copying has been successful,
23.01.2015 - en - UNIclean B 12 6 / 37
Control technique
7.1.4.2 Switch off write protection

The small switch on the memory card allows the
write protection to be switched on and off.
Setting aim: If data need to be transferred to the
memory card the write-protection must be switched
off.
Protective writing
No Position (R) = "read"
off Position (W) = "write"
7.1.5 Ethernet interface 3IF of the control system
7.1.5.1 Setting the IP address

The IP address is the communication address in
x1 the Ethernet system.
x16 The final two digits of the IP address are variable,
and must be set at the (x16) and (x1) switches.
Setting aim: Each machine in the Ethernet network
must be assigned an unambiguous IP address.
Interface to external system SPIDERweb
Setting the IP address

– Use the two rotary switches to set the last two
digits. Example: If the IP address is
172.27.10.21, then the last two digits are set
based on the decimal number “21”.
Note: This requires setting the (x16) rotary
switch to position “1” and the (x1) rotary switch
to position “5”. See adjacent table; “15” in
hexadecimal form = “21” in decimal form.
Rotary switch
x16 Second-last digit
x1 Last digit
– Check the IP address in the following data

screen.
Data mask 30.1
6 / 38 UNIclean B 12 23.01.2015 - en -
Control technique

7.2.1 Identifying the frequency converter
Replacing the frequency converter, Page 3/7
The Rieter article number (1) on the attached ad-
hesive label (E) has to agree with the article num-
ber of the respective device in the electrical docu-
mentation. The model designation (2) has to agree
with the designation on the manufacturer’s label (3)
on the side of the frequency converter.
3
XX0V 3 Phase x.xx kW

2 Model: xxxxxxxxxxxx
1 Rieter: xxxx xxxx
Xxxxxxxxxx
7.2.2 Regenerating the replacement frequency converter

DANGER
Even after the appliance has been disconnected from the mains, the intermediate circuit remains
live (intermediate circuit capacitor).
Failure to observe the discharge duration specification can lead to fatal injuries.
Only qualified electricians are permitted to work at the frequency converter.
A 10-minute wait period (discharge duration) is required following disconnection from the mains.
Avoid contact with any live parts.
Wait until the LED (CHARGE) is no longer lit. Then wait a further 5 minutes.
Check the voltage for the intermediate circuit. The voltage has to have dropped to below 30
volts.
The replacement frequency converters held in storage must be connected to a mains supply for at least one
hour every six months. This allows the internal component to regenerate themselves.
Setting aim: The replacement equipment can be put into service at any time.
Sequence of steps
– Remove the frequency converter.
Removing the frequency converter, Page 6/41
– Install the frequency converter.

Installing the frequency converter, Page 6/43
23.01.2015 - en - UNIclean B 12 6 / 39
Control technique
7.2.3 Frequency converter
7.2.3.1 Description
Structure
The frequency converter series contains models
with differing designs. These differ in size and form
4 according to the design. The main components of
each version are nevertheless the same.
2
1 Power unit
2 Operating unit
3 Option board
4 Retaining screws
1 3 5 Cable duct
7.2.3.2 Replacing the frequency converter

Removing the frequency converter, Page 6/41
Installing the frequency converter, Page 6/43
Note: Frequency converters are subject to natural aging effects. Frequency converters are to be replaced
at regular intervals with inspected replacement equipment. Doing so effectively prevents equipment failure.
Authorized RIETER Service Personnel only may service frequency converters. For replacement equipment /
service: Please contact your nearest RIETER Service Center or RIETER Parts.
6 / 40 UNIclean B 12 23.01.2015 - en -
Control technique
7.2.3.3 Removing the frequency converter

WARNING
live.
Description Frequency converter, Page 6/40

Note: The actual appearance of the housing to be removed may differ from the illustration.
Removing the cover from the power unit
1 4
3 3
2
– Loosen the screw (1) and remove the cover (2).
– Press the pawls (4) of the cover (3) inwards.
– Remove the cover (3) in the direction of the arrow.
23.01.2015 - en - UNIclean B 12 6 / 41
Control technique
– Carefully press the detention pawls (6) on both

sides of the module (5) inwards.
The pawls (6) are released from the
recesses (7).
– Remove the module (5).
6
7
6 7
5
Reading data off the charge indicator

DANGER
volts.
– Check whether or not the (CHARGE) LED lights up.
The LED will light up if the voltage for the intermediate circuit still exceeds 50 VDC.
– Wait until the (CHARGE) LED has gone out.
– After the (CHARGE) LED has gone out, wait a

further 5 minutes.
– Measure the residual voltage between the ter-
minals with the designations (-) and (+1) (inter-
mediate circuit).
Note: The positioning of these terminals within
the power block is dependent on the design.
8 – As soon as the residual voltage for the inter-

CHARGE
mediate circuit has dropped to below 30 VDC,

disconnect the cables.
6 / 42 UNIclean B 12 23.01.2015 - en -
Control technique
Disconnecting the cables

– Check the markings on the terminals and cables. Ensure that the cables are connected correctly during
re-installation.
– Disconnect the power and control terminals.
– Disconnect the earth terminals.

– Do not pull the cables out of the cable ducts.
Note: The cable ducts remain in the electrical control cabinet of the machine while the frequency con-
verter is being replaced.
– Loosen the four retaining screws and remove the frequency converter.
7.2.3.4 Installing the frequency converter

WARNING
live.
Identifying the frequency converter

– Prior to installation, check that the device is available.
Identifying the frequency converter, Page 6/39
– Equip the device appropriately.

– Configure the device for use with the machine.

Configuring the frequency converter, Page 6/45
– Install the device, applying the same steps used for removal, but in reverse order.
Connecting cables
– Apply the same steps used for removal, but in reverse order.
– Connect the control, power and earth cables according to their designations.
Note: Pay attention to the electric documentation.
– Pay attention to the specifications concerning the connection of the earth cable.
23.01.2015 - en - UNIclean B 12 6 / 43
Control technique
7.2.3.5 Fit the frequency converter

The device has to be equipped according to the version.
CAN module (SI-S3/V)
1
2
3
4 5
7
2 3
4 6
– Gently press the detention pawls (2) on both sides of the module (1) inwards.
– Press on the module (1) until the pawls (2) lock into place in the recesses (3)
Connecting the earth cable of the CAN module

– Prerequisite: For all variants, the earth cable (4) running from the CAN module to the frequency con-
verter has to be kept as short as possible.
Attach the earth cable (4) to the earth terminal (5) of the CAN module.
– Attach the earth cable (4) to the earth terminal (6) of the frequency converter.
Note: For all variants, the earth cable has to be run in such a way that any covers can be closed cor-
rectly.
– Insert the connector (7) of the CAN bus cable.
– Fit the covers (8)
6 / 44 UNIclean B 12 23.01.2015 - en -
Control technique
7.2.3.6 Configuring the frequency converter

DANGER
volts.
The frequency converter is configured using the

Off On V I (S1...S4) switches on the control card.
S2 S1
AI PTC
S4
SINK (NPN)
S3
SOURCE (PNP)
Setting the S1 / S2 / S3 / S4 DIP switches

– Set the S1 switch.
S1 switch position:
U1 frequency converter I

S2 switch position:
U1 frequency converter On
– Set the S3 switch. (Digital inputs of the frequency converter.)

S3 switch position:
U1 frequency converter SINK (NPN)

S4 switch position:
U1 frequency converter AI
23.01.2015 - en - UNIclean B 12 6 / 45
Control technique
7.2.3.7 Adapting to the cooling system

Adjust the frequency converter to the cooling system used in the machine.
Heat transfer plate

– Use a spatula to remove old heat-transfer compound residue from the heat-transfer plates.
Note: Use solvent to remove remaining traces of residue.
– Check whether or not the transfer plate is damaged. Carefully file off or grind off any local unevenness.
– Prerequisite: Before installing the device:

Coat the heat transfer plate with heat transfer compound, applying it uniformly and across the entire sur-
face.
Note: Use a paint roller instead of a brush.
Requirements for the heat conducting paste
Composition Silicone-free
Thermal conductivity 0.9 - 1.0 W/mK
7.2.3.8 Setting the T1000V frequency converter

ALM REV
1 DRV FOUT
6
LO
ESC
RE
2 RESET ENTER 5
RUN STOP
3 4
After a frequency converter is replaced, it is necessary to set the baud and the node address.
Setting authorisation (for all frequency converters)

– Prerequisite: Voltage has to be applied to the frequency converter to be set.
Switch on the main switch.
– Press key (4) or (6) until the parameter(PAr) appears on the display (1).
– Confirm using key (5).
– The parameter (A1-01) flashes on the display (1).
– Press key (5) several times until the display indicates the parameter value.
– Use key (2) to move from one digit to the next and keys (4) and (6) to set the value («0002»).

Note: («End») lights up briefly, followed by the set value («0002») and finally (A1-01).
6 / 46 UNIclean B 12 23.01.2015 - en -
Control technique
The authorisation for changing any parameter value has now been set up.
Initialisation (for all frequency converters)

– Prerequisite: Authorisation has been set up and (A1-02) is being flashed on the display.
Use key (6) to increase the final digit of the display (1) to («3»).
– Using keys (2) (4) and (6), enter the value («2220»).

Note: Once initialisation is complete, (A1-03) appears again.
Communication parameter: Select the “Do not initialise” setting

Use key (2) to move to letter (A) on the display (1).
– Use key (6) to change the (A) to an (F).
– Use key (2) to select the parameter (F6-08).
– Use key (2) to select the final digit.
– Using keys (4) and (6), set the value («00»).
Setting the baud

– Using keys (4) and (6), set the value («0»).

Note: With the value set to («0»), the search for the baud occurs automatically..
Setting the node address (dependent on the frequency converter selected)

– Prerequisite: Determine the node address of the respective frequency converter from the electrical cir-
cuit diagram. Authorisation has been set up and (A1-02) is being flashed on the display.
23.01.2015 - en - UNIclean B 12 6 / 47
Control technique
– Using keys (4) and (6), set the node address.

Note: The node address is displayed on the respective data screen.
30.1, Page 2/58
Finishing
– After the settings have been made, select “Automatic mode” from data screen 80.1.
The machine prepares for operation. “Ready to start” appears on the status line of the display.
6 / 48 UNIclean B 12 23.01.2015 - en -
Control technique
7.2.3.9 Set the emergency operation

DANGER
volts.
4
3
1 2 3 4 5 6 7 8
3
X1
789 RST UVW
456 123 789
X1
456 123
2 1
The machine can be rewired for emergency operation in the event of a failure of the frequency converter.
Preparatory work
– Replace the standard 140-mm diameter belt pulley with the supplied 100-mm diameter belt pulley.
Sequence of steps
– Reconnect the wires (1...3) according to the specifications in the electric circuit diagram.
Note: The power is then supplied directly to the motor.
– Select Service mode in the data screen.

80.1, Page 2/65
– Mains mode must be programmed to “Yes” in the data screen.

40.5, Page 2/64
– After commissioning without material, check the direction of rotation and correct, if necessary.
23.01.2015 - en - UNIclean B 12 6 / 49
Control technique
7.3 External I/O card

7.3.1 Digital blend module DM465
7.3.1.1 Checking the DM465 digital blend module

Determining the functioning and status from the LEDs
– The 16 LEDs (5) indicate the statuses of the
(differently-coloured) inputs and outputs.
Green => input; yellow => output
– Switch (1) can be used to alternate between

the displays for the inputs and outputs.
– Check the LEDs (2), (3), (4) and (5), to determ-

ine the functioning and status of the module.
Action
If LED (2) flashes yellow:
– then one of outputs 1 to 8 is not functioning correctly.
– Check the wiring.
– Replace the module.
If LED (3) does not light up:

– then the feed voltage is not correct.
– Ensure that the feed voltage is correct.

– then one of outputs 9 to 16 is not functioning correctly.

– then the respective output is not functioning correctly.
– Replace the module.
6 / 50 UNIclean B 12 23.01.2015 - en -
Operating and display elements
8 Operating and display elements

8.1 Operator panel
8.1.1 Key strip of the operator panel
8.1.1.1 Pull out the keyboard strip

Sequence of steps
– Loosen the nuts on the circumference of the
operator panel.
– Pull out the keyboard strip (T).
– Tighten the nuts on the circumference of the

operator panel again.
8.1.1.2 Insert keyboard strip

Sequence of steps
– Undo the nuts on the circumference of the op-
erator panel.
– Insert keyboard strip (T)
– Tighten the nuts on the circumference of the

operator panel again.
23.01.2015 - en - UNIclean B 12 6 / 51
Operating and display elements
6 / 52 UNIclean B 12 23.01.2015 - en -
Torque standard
9 Torque standard
Screw dimension Strength class torque Clamping strength
M4 8.8 3.1 Nm 3.9 kN
10.9 4.5 Nm 5.7 kN
12.9 5.3 Nm 6.7 kN
M5 8.8 6.1 Nm 6.4 kN
10.9 8.9 Nm 8.3 kN
12.9 10.4 Nm 10.9 kN
M6 8.8 10.4 Nm 9.0 kN
10.9 15.5 Nm 13.2 kN
12.9 18.0 Nm 15.4 kN
M8 8.8 25.0 Nm 16.5 kN
10.9 37.0 Nm 24.2 kN
12.9 43.0 Nm 28.5 kN
M10 8.8 51.0 Nm 26.0 kN
10.9 75.0 Nm 38.5 kN
12.9 87.0 Nm 45.0 kN
M12 8.8 87.0 Nm 38.5 kN
10.9 130.0 Nm 56.0 kN
12.9 150.0 Nm 66.0 kN
M16 8.8 215.0 Nm 72.0 kN
10.9 310.0 Nm 106.0 kN
12.9 370.0 Nm 124.0 kN
M20 8.8 430.0 Nm 117.0 kN
10.9 620.0 Nm 166.0 kN
12.9 720.0 Nm 194.0 kN
M24 8.8 740.0 Nm 168.0 kN
10.9 1080.0 Nm 239.0 kN
12.9 1240.0 Nm 280.0 kN
23.01.2015 - en - UNIclean B 12 6 / 53
Torque standard
6 / 54 UNIclean B 12 23.01.2015 - en -
Keyword index
Keyword index
Page
A
Accident Prevention 3/9
Adapting to the cooling system 6/46
Air conditions 1/28, 3/5, 6/12
ALM LED, frequency converter 2/18
B
BASIC display key 2/12
Basic modules 3/8
Bearing journals 3/6
Browsing in the same masks 2/34
Browsing lists 2/34
C
Cancelling the password authorisation 2/32
Card production in kg/h 1/23
Carrying out a cold start 6/34
Changing from standard time to summer time 2/35
Changing passwords 2/31
Changing the gear motor grease 4/5, 4/12
Changing values/settings in data screens 2/35
Check the stripper roller seals on the front face. 4/5, 4/10
Checking the DM465 digital blend module 6/50
Cleaning the housing of the frequency converter 4/6, 4/13
Closing the e-DOC program 1/34, 2/50
Cold start procedure 2/70
Configuration 3/7
Configurations 2/52, 2/64
Configuring the frequency converter 6/45
Cooling ribs for converter 4/5, 4/8
Current maintenance warnings 2/52, 2/60
Current malfunctions 2/52, 2/60
Current warnings 2/52, 2/60
Cylinder interior, grating adjustment, air line to dif- 4/5, 4/8
ferential pressure switch.
D
Data display, frequency converter 2/17
DATA-DISPLAY-key-back 2/12
DATA-DISPLAY-key-forward 2/12
Date / times 2/52, 2/62
DELETE key 2/16
Delete protocols / statistics 2/52, 2/61
23.01.2015 - en - UNIclean B 12 7/1

Keyword index
Keyword index
Page
Determine the dust volume 6/29

Determining the functioning and status from the 6/50
LEDs
Determining the waste volume 6/28
DIRECT key, forward 2/13
DIRECT-key back 2/13
Dismantling 3/9
Display additional help for troubleshooting 2/29
Display main mask 2/34
Display settings 3/8
Display the last data screen again 2/33
Displaying an individual data screen 2/33
Door lock, doors open when power supply is on 2/26
Door on front side S1 2/53, 2/67
Double tines 3/6
Down arrow key, frequency converter 2/18
Draw off waste with separate filter box. 6/27
DRV LED, frequency converter 2/19
Dust volume 3/6
E
Effective run time 1/23
Efficiency 2/52, 2/56
Electric cylinder for the grating adjustment 6/17
Electric cylinder outputs 2/53, 2/68
Electric cylinder position sensor 2/53, 2/68
Electrical data 1/28
Emergency mode 3/7
Emergency running 2/52, 2/64
EMERGENCY SHUT-DOWN button 2/9
END OF LIST key 2/15
Endurance test 2/53, 2/69
Engaging the emergency stop 2/25
ENTER key, frequency converter 2/18
Enter password 2/30
ENTER-key 2/13, 2/16
Entering ordering address in e-DOC 1/34, 2/41
Entering recipient’s address in e-DOC 1/34, 2/41
Entering the fault code in e-DOC 1/34, 2/49
Erection instructions 3/5
ESC key, frequency converter 2/17
Events occurred 2/52, 2/61
Example of a message display 2/54
Example of an order in e-DOC 1/34, 2/46
7/2 UNIclean B 12 23.01.2015 - en -

Keyword index
Keyword index
Page
F
Filling in the e-DOC order form 1/34, 2/45
Fit the frequency converter 6/44
FOUT LED, frequency converter 2/19
G
Graphic display in the overview mask 2/56
Grating 3/5
Grating and stripper roller 4/5, 4/7
Grid adjustment 6/20
H
HELP-key 2/14
How to acknowledge a malfunction. 2/29
I
Identifying the frequency converter 6/39
Input overview 2/52, 2/59
Inputs 2/52, 2/66
Insert keyboard strip 6/51
Inspect the double tines 4/5, 4/12
Install grating rods 6/16
Install the bearing journals 6/24
Install the double tines 6/25
Installation 2/66, 6/10
Installation instructions 6/9
Installing the frequency converter 6/43
K
Key and LED test 2/53, 2/69
Keyboard strips 3/8
L
LANGUAGE-key 2/13
Languages 2/52, 2/62
LED "Alert" 2/22
LED automatic mode (production mode) 2/22
LED call "Service personnel" 2/23
LED conditions of the CAN node module EX270 2/23
LED conditions of the digital blend module DM465 2/24
LED electric power supply 2/22
LED "Malfunction" 2/22
LED "S#" on module DM465 blinks yellow 5/11
LED "S#1" on module DM465 blinks yellow 5/11
Left hand LED (V) of the 16 LED's on module 5/11
DM465 lights up orange
23.01.2015 - en - UNIclean B 12 7/3

Keyword index
Keyword index
Page
LO-RE-LED, frequency converter 2/18

Loading 3/7
LOCAL/REMOTE key, frequency converter 2/18
Lock roller on 2/53, 2/68
Lubricate the cylinder 4/5, 4/11
Lubricate the stripper roller drive chain 4/5, 4/9
M
Machine information 2/52, 2/58
Machine setup values 2/52, 2/62
Main switch 2/10
Making e-DOC settings 1/34, 2/40
Measures to be taken 3/8, 3/9
MENU overview key 2/14
MENU-key back 2/12
MENU-key forwards 2/12
MINUS-ENTER-key 2/14
MINUS-key 2/14
Mounting the battery in the control system 6/35
N
Navigating through e-DOC 1/34, 2/38
Navigating through lower-level sub-assemblies in 1/34, 2/43
e-DOC
Navigating through the e-DOC operating manual 1/34, 2/47, 2/48
Navigating through the e-DOC spare parts cata- 1/34, 2/43
logue
Navigating to a desired data screen with one key 2/33
O
Opening e-DOC 1/34, 2/38
Opening the doors with the power supply off 2/27
Opening the e-DOC operating manual 1/34, 2/48
Opening the e-DOC order form for spare parts 1/34, 2/49
Opening the e-DOC overview screen 1/34, 2/42
Opening the e-DOC spare parts catalogue 1/34, 2/42
Opening the e-DOC troubleshooting information 1/34, 2/48
page
Opening the home page of the e-DOC program 1/34, 2/39
Operating hourmeter 1/23
Operating Materials 3/9
Operation extended 2/52, 2/63
Operator panel CPU status display 2/21
Output overview 2/52, 2/59
Outputs 2/52, 2/66
Overview mask on the operator panel 2/55
7/4 UNIclean B 12 23.01.2015 - en -

Keyword index
Keyword index
Page
P
Password change level 2 2/71
Password change Master 2/71
Password input 2/71
PASSWORD-CANCELLING key 2/15
PASSWORD-INSERT key 2/15
PCMCIA data storage in the control unit 3/8
Perforated plate for dust separation 4/5, 4/11
Performing service functions 2/37
Pin roller / grid 2/52, 2/58
Pin roller M1 2/53, 2/67
PLUS-ENTER-key 2/15
PLUS-key 2/15
POINTER key back 2/13
POINTER key forward 2/14
Production in kg 1/23
Proximity switch 6/26
Pull out the keyboard strip 6/51
Pull out the waste trough / open the flap 2/28
R
Rectifying faults in e-DOC 1/34, 2/49
Regenerating the replacement frequency converter 4/6, 6/39
Remove grating rods 6/15
Remove the bearing journals 6/21
Removing the battery from the control system 6/35
Removing the frequency converter 6/41
RESET key, frequency converter 2/17
Resetting the EMERGENCY STOP button 2/26
REV LED, frequency converter 2/19
RUN key, frequency converter 2/17
RUN LED, frequency converter 2/17
Run time of UNIfloc 1/23
Run time of UNIfloc in minutes 1/23
S
Saving the shopping basket information in e-DOC 1/34, 2/45
SCREEN-key back 2/15
SCREEN-key scroll forwards 2/16
Searching for handling instructions in the e-DOC 1/34, 2/47
operating manual
Selecting spare parts for sub-assemblies in e-DOC 1/34, 2/44
Selecting the language for e-DOC 1/34, 2/39
23.01.2015 - en - UNIclean B 12 7/5

Keyword index
Keyword index
Page
Sensor testing and display of I/O status via signal 2/36

lamp
Set Ethernet address 3/8
Set the emergency operation 6/49
Setting the brightness of the display 2/36
Setting the IP address 6/38
Setting the suction values for material transport 6/11
Setting the T1000V frequency converter 6/46
Settings with VarioSet 2/52, 2/57
Settings without VarioSet 2/52, 2/57
Signal lamp 2/20
Software exchange between memory card and 6/36
control system
Speed is incorrect 3/6
START key on the operator panel 2/16
START OF LIST key 2/14
Statistics of events 2/52, 2/61
STOP key on the operator panel 2/16
STOP key, frequency converter 2/18
Stop/Go relationship 1/23
Suction values for waste and exhaust air 6/13
Switch OFF the main switch and secure 2/25
Switch off write protection 6/38
Switch operating mode 2/52, 2/65
Switching from the spare parts catalogue to the op- 1/34, 2/46
erating manual in e-DOC
Switching on main switch Q10 2/25
T
Turn stripper roller button 2/11
U
UNIcontrol operation 2/11
Up arrow key, frequency converter 2/19
W
Waste extraction (controlled with differential pres- 3/7, 6/30
sure switches)
Waste extraction (controlled without differential 3/7, 6/31
pressure switches)
Waste in % 1/23
Waste in kg/h 1/23
Waste measurement 3/6
Waste volume in kg 1/23
What do you do if you have forgotten the master 2/32
password?
7/6 UNIclean B 12 23.01.2015 - en -

Keyword index
Keyword index
Page
Write protection 3/8
“
“Filling” the e-DOC shopping basket 1/34, 2/50
23.01.2015 - en - UNIclean B 12 7/7

Keyword index
Keyword index
7/8 UNIclean B 12 23.01.2015 - en -

Keyword index
Appendix
Appendix
*** ERROR (Appendix): Appendix not implemented!
23.01.2015 - en - UNIclean B 12 8/1

Appendix
Appendix
8/2 UNIclean B 12 23.01.2015 - en -

Appendix
General Part 1
B 12
Operation Part 2
Setting up, preparing, adjusting Part 3
Maintenance Part 4
Operating instructions
received with the content
indicated
Customer . . . . . . . . . . . . . . . . . .
Date . . . . . . . . . . . . . . . . . . . . . . .
signature . . . . . . . . . . . . . . . . . . . Troubleshooting Part 5

return to Installation Office
Description of machine subassemblies Part 6
Keyword index Part 7
Appendix Part 8
23.01.2015 - en - 10936765

OM - Rieter - UNIClean B12

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Rieter Textile Systems

Rieter Textile Systems

Setting up, preparing, adjusting Part 3

Description of machine subassemblies Part 6

Keyword index Part 7

Setting up, preparing, adjusting

23.01.2015 - en - UNIclean B 12 0/1

Description of machine subassemblies

0/2 UNIclean B 12 23.01.2015 - en -

1 How to use the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 1

3 General notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 9

6 Technical Definitions and Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 23

8 Putting into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 31

23.01.2015 - en - UNIclean B 12 1/I

1 How to use the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 1

3 General notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 9

6 Technical Definitions and Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 23

8 Putting into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 31

23.01.2015 - en - UNIclean B 12 1 / III

1 How to use the operating instructions

0 Preface, Register, Table of contents of file 5 Part 5: Troubleshooting

1 Part 1: General 6 Part 6: Description of machine subassem-

23.01.2015 - en - UNIclean B 12 1/1

Example of a page with orientation elements

2 Cross-reference indicating page

3 Date of publication, language and version of

4 Machine type and name of part

1/2 UNIclean B 12 23.01.2015 - en -

1.2 Symbols in the document

General hazard area

23.01.2015 - en - UNIclean B 12 1/3

Risk of injury due to part of the body being pulled in

Risk of injury due to being pulled in

Electric shock from capacitor

Hazard due to automatic start-up

Use eye protection

1/4 UNIclean B 12 23.01.2015 - en -

Wear protective footwear

Shut down power before working on the installation.

Press EMERGENCY STOP button

Symbols in the document

The page indicated refers to the currently selected chapter.

More information on this subject can be found on the page indicated

Incorrect application, not permissible

Outcome. For example, after an operation step

23.01.2015 - en - UNIclean B 12 1/5

1/6 UNIclean B 12 23.01.2015 - en -

23.01.2015 - en - UNIclean B 12 1/7

1/8 UNIclean B 12 23.01.2015 - en -

3 General notes on safety

Availability of the operating manual

23.01.2015 - en - UNIclean B 12 1/9

Access to the machines

Personal protective equipment

Do not wear rings on fingers or wristwatches.

Protection against inadvertent start-up

Work on electrical equipment

Discharge duration for frequency converters

Safe work environment

Auxiliary aids and tools

Max. weight for manual handling

Work at buildings and installations