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Journal of Applied Mechanics Copyright © 2000 by ASME JUNE 2000, Vol. 67 Õ 391
冕
proach is very simple yet robust, and does not require Carson t
transforms and iterative procedures. Subsequently, these diffusion U共 t 兲⫽ D 共 t ⬘ 兲 dt ⬘ . (7)
coefficients are used to predict moisture concentration profiles 0
through the thickness of a polymer. Moisture weight gain data at
different temperatures for an epoxy adhesive is employed to cali- With this change of variable, Eq. 共4兲 reduces to
brate the model. Because the specimens were fully immersed in a C 2C
salt solution, the variation in the moisture boundary concentration ⫽ . (8)
with time is assumed to be negligible. A finite element procedure U x2
that would extend this methodology to more complex shapes and
Equation 共8兲 can now be solved using a standard solution for
time-varying moisture boundary conditions is also discussed.
constant diffusivity 共i.e., D⫽1) to give C as a function of x and
U. The modified boundary conditions in terms of the variable U
take the form
Governing Equations for Diffusion in Viscoelastic
Media C 共 0,U 兲 ⫽C 共 h,U 兲 ⫽C 0 (9)
Using the concept of internal degrees of freedom in a polymer subject to the initial condition
molecule within the framework of irreversible thermodynamics, C 共 x,0兲 ⫽C i . (10)
Frisch 关8兴 employed the Gibbs-Duhem relation to model penetrant
flux in a two component system with component 1 as the polymer The solution to the initial boundary value problem defined by
and component 2, the penetrant. He showed that for a polymer Eqs. 共8兲, 共9兲, and 共10兲 is given by 关7兴
below its glass transition temperature, the diffusivity and bound- ⬁
C⫺C i 4 共 ⫺1 兲 n
兺 2n⫹1
ary concentration are not constants but vary continuously with
⫽1⫺
time. Based on this theory for polymers with glass-like transition, C 0 ⫺C i n⫽0
it can be rigorously shown that, below its glass-transition tempera-
ture (T g ), the diffusion governing equation in a polymer takes the 共 2n⫹1 兲 x
form ⫻exp兵 ⫺ 共 2n⫹1 兲 2 2 U/h 2 其 cos . (11)
h
C
⫽
t Xi
D̄ i j
C
X j
冉 冊 (1)
If M i and M t denote the total amount of diffusing substance
which has entered the sheet at time 0 and t, respectively, and M ⬁
is the corresponding quantity after infinite time, then integrating
where the effective diffusivity is given by Eq. 共11兲 over the thickness h gives
D̄ i j 共 X i ,T, ,t 兲 ⫽ 冋 Lij
冉
⫹
兺
n
共 1⫺C 兲 C r⫽1 ln q r
冊册 (2)
M t ⫺M i
M ⬁ ⫺M i
⫽1⫺
8
2
n⫽0
⬁
1
兺 共 2n⫹1 兲 exp兵 ⫺ 共 2n⫹1 兲 U/h 其 .
2
2 2 2
equilibrium boundary condition that requires the chemical poten- Substituting Eq. 共13兲 in 共7兲 gives
tial of the ambient vapor to remain unchanged with time.
R
For an unstressed isotropic viscoelastic polymer, the time-
varying effective diffusivity can be expressed in the form of a U 共 t 兲 ⫽D 0 t⫹ 兺 D 关 t⫹ 共 e
r⫽1
r r
⫺t/ r
⫺1 兲兴 . (14)
Prony series 共关8兴兲,
n Substituting Eq. 共14兲 in 共11兲 results in an expression for moisture
D̃ 共 T,t 兲 ⫽D 0 共 T 兲 ⫹ 兺 D r 共 T 兲共 1⫺e ⫺t/ r 兲 (3) concentration as a function of distance and time
⬁
再
r⫽1
C⫺C i 4 共 ⫺1 兲 n ⫺ 共 2n⫹1 兲 2 2
where D 0 , D r are the unknown temperature-dependent Prony co-
C 0 ⫺C i
⫽1⫺
兺 2n⫹1 exp
h2
efficients, r are the corresponding retardation times, and n is the n⫽0
再 冎冎
number of terms in the Prony series. R
共 2n⫹1 兲 x
Diffusion With Time-Varying Diffusivity. The governing ⫻ D 0 t⫹ 兺 D 关 t⫹ 共 e
r⫽1
r r
⫺t/ r
⫺1 兲兴 cos
h
.
equation for one-dimensional diffusion in a polymer sheet of
thickness h is given by (15)
再
⬁
兵 P 共 e 兲 其 ⫽⌬t n⫹1 共 兵 F 共 e 兲 其 n⫹1 ⫹ 共 1⫺ 兲 兵 F 共 e 兲 其 n 兲 .
M t ⫺M i 8 1 ⫺ 共 2n⫹1 兲 2 2
M ⬁ ⫺M i
⫽1⫺
2
兺 共 2n⫹1 兲 exp
n⫽0
2
h2
Equation 共21兲 is solved using a value of ⫽0.5, which corre-
sponds to the Crank-Nicholson scheme and is unconditionally
再 冎冎
R stable. Note that for n⫽1, the value of the starting concentration
in Eq. 共21兲 is known from initial conditions.
⫻ D 0 t⫹ 兺 D 关 t⫹ 共 e
r⫽1
r r
⫺t/ r
⫺1 兲兴 . (16)
Diffusion Experiments
Finite Element Formulation. In order to extend the simple
one-dimensional analytical model to more complex shapes and Absorption experiments were conducted on neat epoxy adhe-
boundary conditions, a three-dimensional finite element code sive specimens in a salt water solution. The epoxy specimens
共NOVA-3D兲 was developed. The variational 共weak兲 form of Eq. were cut from 0.51-mm 共0.02-in.兲 thick sheets that were provided
共4兲 in three dimensions is given by by Oak Ridge National Laboratory 共ORNL兲 personnel. Special
冕冋 册 冕 冋冉 冊 册
care was taken to eliminate air bubbles from the sheets. The
Ct u Ct Ct 25.4-mm 共1-in.兲 square specimens were dehydrated for 24 hours,
u ⫹D t dV⫺ u Dt n i dA⫽0, weighted, dehydrated for an additional 65 hours, and weighed to
v共e兲 t Xi Xi A共e兲 Xi ensure complete dehydration. Both steps were conducted at 70°C
i⫽1,3 (17) in order to accelerate dehydration and the length of the second
step was established by a series of preliminary experiments. The
where u is an admissible variational test function. Based on the specimens were immersed in a salt water solution at four different
variational statement, the diffusion boundary conditions can now temperature levels 共23, 50, 60, and 70°C兲. The solution was
be identified as formed by mixing salt 共five percent by weight兲 with de-ionized
冉 冊
water. The temperatures were controlled to within ⫾1°C. The
Ct mass measurements were made using a Mettler balance that has a
Dt n i ⫹q̂⫽0 on A 共1e 兲 共 specified solvent flux兲
Xi range of 160 g with a resolution of 0.1 mg. The initial mass of the
specimens was typically 0.35 g, so that changes in mass of ap-
C⫽Ĉ on A 共2e 兲 共 specified concentration兲 proximately 0.05 percent could be resolved. The specimens were
weighted after wiping excess liquid from the surface of the speci-
where men. The frequency of the measurements decreased with time as
A 共1e 兲 ⫹A 共2e 兲 ⫽A 共 e 兲 saturation approached. The duration of the experiments was ap-
proximately six months. Subsequently, in order to ensure that the
and n i are the components of the unit outward normal at the model parameters are indeed material properties that are indepen-
boundary. Thus, dent of specimen thickness, a separate set of absorption tests was
冕冋 册 冕
performed at 23°C on epoxy specimens of thickness 1.194 mm
Ct u Ct 共0.047 in.兲.
u ⫹D t dV⫽⫺ uq̂ dA. (18)
v共e兲 t Xi Xi A 共1
e兲
T ejk ⫽ 冕 v共e兲
共 N j N k 兲 dV
dependent diffusion in epoxy at the four temperatures. Because
the specimens were fully immersed in a salt solution, the variation
in the moisture boundary concentration with time was assumed to
K ejk ⫽ 冕 v 共e兲
再 Dt
N j Nk
Xi Xi
冎 dV
be negligible. The boundary moisture concentration used as input
to the model for each temperature is listed in Table 2. The bound-
ary concentrations were obtained by dividing the saturation mois-
冕
ture weight gain for each specimen by the volume of that speci-
men. A significant increase in boundary concentration with
F ej ⫽⫺ N j q̂ dA , i⫽1,3 and j,k⫽1,N.
e兲
A 共1 temperature was observed as indicated by the data in Table 2.
Figure 1 shows the comparison of closed-form solution and
The time derivative 兵 Ċ 其 is approximated using a standard theta finite element analysis 共FEA兲 with test data for epoxy adhesive at
family of approximations, yielding for time t n and t n⫹1 , 23°C, assuming time-varying diffusivity. In this figure, percent
moisture weight gain is plotted versus square root of time, in
关 A 共 e 兲 兴 兵 C 其 n⫹1 ⫹ 关 B 共 e 兲 兴 兵 C 其 n ⫽ 兵 p 共 e 兲 其 n , (21) hours. A Fickian uptake curve with constant diffusivity is also
where included to underscore the inaccuracy of using Fick’s law to
model diffusion in this material. The parameters used for model-
关 A 共 e 兲 兴 ⫽ 关 T 共 e 兲 兴 ⫹ ⌬t n⫹1 关 K 共 e 兲 兴 ing Fickian uptake are tabulated in Table 3 for the four test tem-
Diffusion Retardation
Coefficient Temperature Temperature Temperature Temperature Time, r
共mm2/s兲 23°C 50°C 60°C 70°C 共sec兲
D0 2.68998⫻10⫺7 2.7849⫻10⫺7 1.3172⫻10⫺6 9.7293⫻10⫺7 –
D1 ⫺2.2383⫻10⫺7 ⫺4.6998⫻10⫺7 ⫺1.6365⫻10⫺6 ⫺1.3923⫻10⫺6 600
D2 1.3841⫻10⫺8 9.2648⫻10⫺7 1.3012⫻10⫺6 2.4826⫻10⫺6 3000
D3 5.3247⫻10⫺8 ⫺3.341⫻10⫺7 ⫺3.9708⫻10⫺7 ⫺1.597⫻10⫺6 6000
D4 2.19705⫻10⫺7 ⫺1.4022⫻10⫺7 ⫺5.4208⫻10⫺7 ⫺3.034⫻10⫺7 30000
D5 ⫺2.5323⫻10⫺7 ⫺2.3545⫻10⫺7 2.7423⫻10⫺9 ⫺6.6972⫻10⫺8 60000
D6 ⫺7.4449⫻10⫺8 ⫺1.8449⫻10⫺8 ⫺3.9448⫻10⫺8 ⫺8.3294⫻10⫺8 300000
Boundary Concentration
Temperature 共°C兲 共gm/mm3兲
23 3.366⫻10⫺5
50 4.035⫻10⫺5
60 4.18⫻10⫺5
70 4.16⫻10⫺5
Good agreement is also observed for moisture uptake in epoxy within a specimen. A Fickian profile is also included for compari-
at 50°C, 60°C, and 70°C as shown in Figs. 3, 4, and 5, respec- son. The figure shows that at early stages of uptake, the differ-
tively. However, the shape of the curve in Fig. 5 seems to indicate ences between the Fickian and non-Fickian profiles are insignifi-
that moisture uptake in epoxy becomes less anomalous and more cant. However, significant differences in the two profiles become
Fickian as the test temperature approaches its glass transition tem- manifest at later times as shown in Figs. 7 and 8. This anomaly
perature of 125°C 共257°F兲. The knockdown in the T g of the speci- could result in a significant error in stress computation if Fickian
mens due to moisture ingress was not measured, but is unlikely to concentration profiles are used in determining swelling strains and
be below 70°C. Therefore, these results seem to corroborate residual stresses in the epoxy.
Frisch’s 关8兴 original hypothesis regarding the occurrence of time- Figure 9 shows the variation of the predicted non-Fickian dif-
varying diffusion conditions in a glassy polymer at temperatures fusion coefficient with time for epoxy at the four test tempera-
below its glass transition. tures. The exponential decay in the diffusivity with time from an
Figure 6 shows a comparison of through-thickness normalized initial value toward a final threshold value is analogous to the
moisture concentration profiles at t⫽1.66 hours, predicted by the change in the viscoelastic relaxation modulus of a polymer. Inter-
non-Fickian analytical model and the finite element analysis for estingly, the final threshold value of diffusivity for each case is
epoxy at 70°C. Close agreement is observed between the two roughly the same, indicating that the influence of test temperature
predictions. A comparison with test data was not possible due to on diffusivity becomes less significant as time progresses and
difficulties involved with measuring moisture concentrations saturation is approached.
Fig. 5 Percent moisture weight gain versus square root of Fig. 7 Through-thickness moisture concentration profile at
time for epoxy at 70°C timeÄ83.3 hours
Acknowledgments
The authors would like to thank Mr. David Warren and Dr. Ray
Boeman at Oak Ridge National Laboratories for funding this re-
search and providing material for specimens. Thanks are also due
to Dr. Kenneth Morman and Dr. Jessica Schroeder of the Auto-
motive Composites Consortium for technical discussions and pro-
viding industrial relevance to the work.
References
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timeÄ508.3 hours 93.
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