Professional Documents
Culture Documents
7
TECHNOLOGY AND LIVELIHOOD EDUCATION
(Food Processing)
SALTING, CURING, SMOKING
SCHOOL PHILOSOPHY
The Eastern Kutawato Islamic Institute, Inc. is an institution believe in the students package of
revealed and secular knowledge in which students are raised with sense of Love, Respect, Morality,
Responsibility, Humanity and Stewardship to be a catalyst of more progressive and peaceful society
with just and lasting organic solidarity.
SCHOOL VISION
The Eastern Kutawato Islamic Institute, Inc. envision its learners to be a constructive citizen that
possess academic knowledge, full potentials and more standards in order to answer the moral decay
and other societal illness and gain moral, ethical, spiritual, creative and resourceful way of life which
goes along competitiveness.
SCHOOL MISSION
To provide a competent and responsible leaners that serves as an asset of the growing society,
build a strong engagement with the stakeholders, maintain productivity of learning environment to
achieve the maximum level of potentials in every development stage, and produce a learner that goes
global competitiveness.
GOALS
Educate students to be a responsible citizen of the community and prepare young individual to
face the demands of the changing world.
OBJECTIVES
CORE VALUES
F – Faith
R – Respect
E – Education
E – Effectiveness
D – Diversity
O – Openness
M – Moderation
Republic Act 8293, section 176 states that: No copyright shall subsist in any work
of the Government of the Philippines. However, prior approval of the government
agency or office wherein the work is created shall be necessary for exploitation of such
work for profit. Such agency or office may, among other things, impose as a condition
the payment of royalties.
Borrowed materials (i.e., songs, stories, poems, pictures, photos, brand names,
trademarks, etc.) included in this book are owned by their respective copyright holders.
Every effort has been exerted to locate and seek permission to use these materials
from their respective copyright owners. The publisher and authors do not represent nor
claim ownership over them.
This module was carefully examined and revised in accordance with the standards prescribed by
the DepEd Region 4A and Curriculum and Learning Management Division CALABARZON. All
parts and sections of the module are assured not to have violated any rules stated in the
Intellectual Property Rights for learning standards. For enrichment of learning, schools are
advised to make use of existing NC-Based TESDA Materials.
The Editors
Performance Standards
performs music of the lowlands with appropriate pitch, rhythm, expression and style
LESSON COVERAGE
MODULE MAP:
Here is a sample map of the above lessons you will cover:
FOOD
PROCESSING
P
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P e
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P e
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Let’s find out how much you already know about the lesson in this module. Encircle the letter of
your answer. After taking this short test, you will see your score. Take note of the items that you
were not able to correctly answer and look for the right answer as you go through this module.
1. What PECs must she possess if there are costumers who complain about the quality of her
product?
a. Patience
b. Hardworking
c. Versatile
d. all the above
2. Which one of the following is NOT considered as a characteristic will she maintain?
a. Copes with failure c. Patience
b. Dependent
c. Patience
d. Opportunity seeker
3. If she wants to ensure a profitable business operation, what characteristics will she maintain?
a. Commitment
b. Goal oriented
c. Futuristic
d. Opportunity seeker
4. Mrs. Magno follow the advice of a friend to be flexible especially if she intends to open a retail
business. What PECs has been demonstated by Mrs. Magno?
a. Self-confidence
b. Reliable and has integrity
c. Open feedback
d. Persistent
5. She tells Mary, her best friend that she has strong will and does not give up to find a solution
to a business problem. What PECs has been demonstrated by Mrs. Magno?
a. Hard work
b. Persistence
c. Self-confidence
d. Risk- taking
6. The following are examples of people’s basic needs. Except
a. Recreation
b. Clothing
c. Shelter
d. Food
7. Which of the following should be considered first by a prospective entrepreneur in choosing
the right location for his/her store?
a. Type of merchandise
b. Access of the largest customers
c. The attractiveness of the store layout
d. The prevailing prices of goods in the are
8. Thong plans to put a “digi-print” studio in their locally. Which of the following will help him
determine a successful plan for setting up of his video?
a. Survey of costumer association
b. Checking for similar business to avoid competition
c. Getting feedback on the quality od service
d. Conduct a SWOT analysis
9. Caesar studies the population in his immediate community. He is doing this to.
a. Identify his would be “suki”.
b. Predict his biggest buyer
c. Select his favorite costumers
d. Determine whom to self his product or service.
10.When an entrepreneur improves and after products to make it more appealing to target
consumer. he/she is doing an ____ of the product.
a. Alteration
b. Invention
c. Innovation
d. Improvisation
11. It is used to weigh products such as meat, vegetables or fruit. They are typically
used to ensure portion uniformity.
a. Weighing Scales
b. Measuring Tools
c. Measuring Cup
d. Measurement
12. used for cutting meat, dicing vegetables, disjointing some cuts, slicing herbs, and
chopping nuts.
a. Knives
b. Can Sealer
c. Freezer and Refrigerator
d. Curing
13. It is used for cutting and trimming foods such as meats.
a. Scissors
b. Salinometer
c. Bistay
d. Earthen Pots
14. It is used to separate large and smaller objects. It is also used to collect sun dried
fish.
a. Bistay
b. Dinarayan
c. Baklad
d. fish
15. is used to prevent bare hand contact while preparing food.
a. FOOD GLOVES
b. Salting
c. Freezer and Refrigerator
d. SCISSORS
16. Put the food thermometer in hot food and check if the temperature rises.
a. Food Thermometer
b. Equipment
c. Materials
d. Smoking
17. Make sure that the hand is pointed at zero to check the accuracy of an empty weighing
scale.
a. For Weighing Scale
b. Foods
c. Temperature
d. Scale
18. is a machine that seals the can lid to the can body in a way that is completely airtight.
a. Can sealer
b. Steamer
c. Curing
d. Smoking
19. It is used to measure salinity or dissolved salt content.
a. Salinometer
b. Sanitation
c. Measuring Cup
d. Measuring spoon
20. It is used for covering to make the fish sub-merged in salt while boiling.
a. Panakip
b. Fun
c. Eggs
d. Tools
Preparing Equipment, Tools for
Salting, Curing and Smoking
Lesson
I
In this lesson, exploratory aspects of processing foods by salting, curing
and smoking will be introduced. This will be the source of information for you to
acquire knowledge and skills in particular competency independently at your own
pace with minimum supervision or help from your teacher.
After going through this lesson, you are expected to prepare equipment
and tools for curing and smoking in accordance with manufacturer's specifications
and check, sanitize and calibrate equipment for the above food processing methods
in accordance with manufacturer’s specifications.
EXPLORE :
Direction: Write the names of the following equipment, tools, materials and
utensils used for salting, curing and smoking. Choose the correct name based
from word of pool below. Write your answer in a separate sheet of paper.
Knives
weighing scales 1. 6.
wooden shovel
measuring spoons
bistay 2. 7.
chopping boar
brick smoke house
dinarayan 3. 8.
Smokehouse
Ton
oil drum
4. 9.
Baklad
5. 10.
D
Learning Task 1: Identify what is being asked in each statement. Choose the
letter of the best answer. Write the chosen letter on a separate sheet of paper.
Freezer and Refrigerator Refractometer Dinarayan
Can SealerDescaler or Scaler
FIRM UP
A. Can Sealer - A can sealer is a machine that seals the can lid to the can body in a way
that is completely airtight.
A. MEASURING TOOLS
B.CUTTING IMPLEMENTS
1. KNIVES - used for cutting meat, dicing vegetables, disjointing some cuts, slicing
herbs, and chopping nuts.
2. FILLETING KNIVES - is a kitchen knife used to filet and prepare fish.
3. SCISSORS - is used for cutting and trimming foods such as meats.
4. DESCALER OR SCALER- is used to remove scales of the fish.
C. SALTING EQUIPMENT
D. SMOKING EQUIPMENT
D. OTHERS
1. C H O P P I N G B O A R D - i
2. TONG- is used to grip and lift
s a wooden or plastic board on
objects instead of holding them
which foods (such as fish, meats and
directly with hands.
vegetables) are cut.
1. FOOD GLOVES - is used to prevent bare hand contact while preparing food.
2. HAIR NET - is used to reduce the chance of stray hairs while preparing food.
3. APRON/LAB GOWN - is used to protects one's clothes and skin from stains
and marks and for hygienic purposes as well.
4. MOUTH MASK-is used to serve a 100% clean and safe to consume food.
1. For Weighing Scale - Make sure that the hand is pointed at zero to check the
accuracy of an empty weighing scale.
2. Food Thermometer - Put the food thermometer in hot food and check if the
temperature rises.
4. Salinometer - Put a 20o brine solution in the salinometer and check if it records
the reading properly.
PIVOT 4A CALABARZON
DEPEEN
Learning Task 2: Group the following equipment, tools, materials and utensils
used for salting, curing and smoking. Write your answer in a separate sheet of
paper.
Learning Task 3: For your next activity, arrange the following procedures by
writing letter A as First Step B as second step and so on. Write your answers in a
separate sheet of paper.
B. Sanitizing equipment
1. Allow air to dry.
2. Measure a certain amount of chlorine and water.
3. Mix and dip the equipment in the mixture.
4. Pack and store in clean and dry cabinet.
5. Prepare all the equipment that is needed to sanitize.
6.Remove from the solution.
Now that you already know the different equipment, tools, materials and
utensils used for salting, curing and smoking, it is time to apply what you have
learned.
PIVOT 4A CALABARZON
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TRANSFER
Learning Task 4: Complete the web below by enumerating at least TWO (2)
different equipment, tools, materials and utensils used for salting, curing and
smoking.
Cutting
Equipment
Measuring Smoking
Tools Equipment
Equipment, Tools,
Materials
and Utensils
Other
Equipment
Salting
Equipment
Personal Protective
Equipment
A
1. Smoke house is a device used in treating the fish or meat with smoke. It can be hot
smoke or cold smoke.
2. There are 5 types of smoke house, stainless steel smokehouse, electric smokehouse,
mechanical smokehouse, barrel type cold smokehouse and brick smokehouse.
3. Tools and utensils used in food processing are group into five (5): 1. measuring devices,
2. cutting implements, 3. Descaler or scalers, 4. Salting Equipment, Smoking equipment
and others.
4. That every equipment, tool and utensils that are purchased are accompanied with a
manual containing specifications as to how they are used, manipulated or operated,
cared for and stored to length their serviceability that includes the following:
a. important safeguards of basic safety precautions to follow when using the
device like a pressure cooker for instance
b. Dimensions, weights and capacities as in the case of cookers, boilers and steamers.
c. warning levels which serve as a reminder to the user to read and instructions on
the proper use and operation of a certain device equipment or tool.
d. Instructions on caring for equipment, tool or utensils
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Learning Task 4: Identify the following. Write your answers in a separate
sheet of paper.
FIRM UP
Types of Salt
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12
FLEUR DE SEL - also known as flower of salt and it’s the
most expensive salt.
B. Types of Meat
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Mutton-came from an adult sheep.
FISH AS FOOD
Eggs are rated and graded into three classifications determined by the United
States Department of Agriculture (USDA). When grading eggs, both the interior
and exterior quality is measured. Eggs are graded and labelled as AA, A, and B.
U.S Eggs are nearly perfect. The whites are thick and firm and the yolks
are free from any defects. The shells are clean and without cracks.
Grade AA
U.S Same as Grade AA, but the difference is a slightly lower interior
quality.
Grade A
Grade B Have slight stains and be irregular in shape and size. The quality of
the interior is further reduced. Not sold in supermarkets, but are
used commercially in powdered egg products or liquids eggs.
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Grading Eggs
Exterior Grading
Begin the egg grading process by checking the quality of the shell. The ideal
eggshell is clean, smooth and oval in shape with the one end slightly bigger than
other. Eggs with cracked or broken shells should be discarded.
Interior Grading
Sizing Eggs
If you plan on selling your eggs, you need to sort and size them. Large and
extra-large eggs are the best sellers. You might be surprised to learn that eggs are
not sized individually, but rather sized by the combined weight of one dozen eggs.
A size breakdown by weight can be found in the chart on the right.
Grades of Meat Quality
Grades for Beef
United States Department of Agriculture (USDA) breaks down the quality
grades of beef into Prime, Choice, Select, Standard, Commercial, Utility, Cutter
and Canner.
USDA Prime
Prime is the highest quality of beef available. They have
the most marbling and are sure to provide a wonderfully
juicy and extremely tasty eating experience. The high
level of marbling makes them great for grilling and other
dry cooking methods.
USDA Choice Choice is still high-quality beef that has less marbling
than Prime. Consumers are going to receive a delicious
and juicy eating experience. Tender cuts are still great for
grilling and other dry cooking methods, while less tender
cuts are more suitable for a liquid added type of cooking.
USDA Select
Select is a uniform, leaner quality of beef. It still is
tender and can provide pleasurable eating experiences,
having less marbling Select beef is going to tend to be
less juicy and tender than Prime or Select. Most often
select cuts are either marinated or braised to achieve the
most eating satisfaction.
Pork
Quality grades of Pork depends on its color, texture and marbling which
can be determined by visual evaluation or scientific tests such as ultimate
pH. Fresh pork is more tender and juicier when it is reddish-pink, firm and non
-exudative. Pork carcasses are not ribbed, and grades of pork are determined by
back fat thickness and carcass muscling.
Prepare Poultry for Curing in Accordance with Approved
Specifications and Standard Procedures
The USDA standards of quality apply to poultry parts cut in the manner
described below. While most descriptions were developed when parts were cut
from a carcass by hand, most processors today disjoint whole carcasses by machine.
Machine-cut parts may be graded provided they are not misshapen and have nearly
the same appearance as they had prior to cutting from the carcass. Under certain
conditions, parts cut in other ways may also be officially identified when properly
labeled. Only skin or fat normally associated with a part maybe included unless
stated on the label.
Poultry halves are prepared by making a full-length back and breast split of
the carcass to produce approximately equal right and left sides. Portions of the
backbone must remain on both halves. The cut may be no more than one-fourth
inch from the outer edge of the sternum (breastbone).
Front poultry halves include the full breast with corresponding back portion,
and may or may not include wings, wing meat or portions of wing.
Rear poultry halves include both legs and adjoining portion of the back.
Quarters consist of the entire eviscerated poultry carcass which has been cut into
four equal parts, excluding the neck.
Breast quarters (fig. 17) consist of half a breast with the wing and a portion of
the back attached.
Leg quarters (fig. 18) consist of a thigh and drumstick, with a portion of the
back attached. It may also include attached abdominal fat and a maximum of two
ribs. A leg with a complete or entire rear back portion attached may also be grade
identified if certain criteria are met.
Breasts are separated from the back at the shoulder joint and by a cut running
backward and downward from that point along the junction of the vertebral and
sternal ribs. The ribs may be removed from the breasts, and the breasts may be cut
along the breastbone to make two approximately equal halves; or the wishbone
portion may be removed before cutting the remainder along the breastbone to make
three parts.
Breasts with ribs are separated from the back at the junction of the vertebral
ribs and back. Breasts with ribs maybe cut along the breastbone to make two
approximately equal halves; or the wishbone portion may be removed before cutting
the remainder along the breastbone to make three parts.
Split breasts with back portion or breast halves with back portion are
prepared by making a full-length cut of front poultry halves without wings. If
labeled “split breast/s,” centering of the cut is not required to produce two approximately
equal halves.
Wings include the entire wing with all muscle and skin tissue intact,
except that the wing tip may be removed.
Wing drumettes consist of the humerus (first portion) of a wing with
Tenderloins are the inner pectoral muscle which lies alongside the sternum
(breastbone). Tendons may be present.
Boneless-skinless thighs are prepared from thighs cut as described for “thighs.”
Salt as a Preservative
Salt has been used as a preservative for ages, and works to preserve food in
two ways:
1. Salt dries food. Salt draws water out of food and dehydrates it. It is used to
preserve beef jerky by keeping it dry, and it prevents butter from spoiling by draw.
2. Salt kills microbes. High salt is toxic to most (not all) microbes because of the
effect of osmolarity, or water pressure. In very high salt solutions, many microbes will
rupture due to the difference in pressure between the outside and inside of the
organism. High salt can also be toxic to internal processes of microbes, affecting DNA
and enzymes. Solutions high in sugar also have the same effects on microbes, which is
why it is used as a preservative of foods, such as jams and jellies.
Ingredients:
8 fresh duck eggs (or chicken eggs) 4 cups water 1-1/2 cups salt
Instructions:
1. Carefully place the eggs in a small mouth jar (or glass) container with a tight lid. Make
sure not to get tiny cracks on the shells. Set it aside.
2. In a saucepan, fill in with the water and bring to boil. Add the salt gradually and stir
until the salt is completely dissolves. Remove from heat and set aside to completely
cool.
3. Pour the cooled salted water over the eggs in the bottle, make sure the eggs are
completely submerged in the water.
4. Cover it tightly with a bottle lid and store the container in a dark place for at least 3
weeks. (To test the saltiness of the egg, take out one egg from the container after 13
days. Boil the egg over medium-low heat for 30 minutes (salted eggs take more time
to cook than regular eggs).
5. Let cool for a few minutes and peel the shell and taste.
6. If you like the saltiness of the egg, you may now take out the other eggs from the
container and boil them for 30 minutes. Let cool. Enjoy your Homemade Salted Eggs!
Notes: Let them cool and store in the refrigerator. But, if you want the eggs to be saltier to
taste, you can leave the salted eggs in the container for another 2 weeks.
Curing
Pickle curing - In pickle curing, salt, sugar, nitrite, and often phosphate and
ascorbic acid are mixed in water to form a pickle solution. This solution can be
introduced into the meat in one of the following four ways:
Stitch Pumping - A single needle with multiple openings or multiple needles with
single openings may be used to inject the pickle solution into the meat. Most
commercially produced meat is cured using the multiple needle method, which more
evenly distributes the pickle solution. Curing is hastened using this method, as the
curing takes place from inside as well as outside the meat. Following stitch pumping,
pork bellies go directly into the smokehouse, while larger, thicker cuts (hams, etc.)
may be held several hours before smoking.
Artery Pumping -This procedure is limited to the curing of hams, and in some
cases, arm or shoulder picnics. During processing, a pickle solution is injected into an
artery and distributed throughout the cut via the vascular sys•tem. In fast-moving
commercial plants, this pumping procedure requires only 24 hours.
Tumbling/massaging - Many processors utilize machines that resemble a
concrete mixer to tumble or massage cuts as they are cured. Tumbling / massaging
hastens cure absorption and aids in extraction of the myofibrillar protein myosin,
which acts as a "glue" to hold pieces of meat together. Most boneless hams are
processed this way. After several hours of tumbling, the hams go directly to the
smokehouse.
Vat curing - Meat is submerged in a vat containing pickle solution until the
solution completely penetrates the meat. Used mostly by smaller-size processing
plants, this method of curing takes more time (nine days per inch of thickness of
cuts), requires more space, and necessitates higher inventories of meat than other
pickle-curing methods.
Dry curing - Water is not added to a dry cure. Rather, the dry curing ingredients,
including nitrate, are rubbed onto the surface of the meat and the curing ingredients
migrate into the muscle by osmosis. Excess liquids are removed as they accumulate.
Meat cured by this process has an extended shelf life, even in the absence of
refrigeration. To some the final product of dry-curing is considered very salty The color
of meat cured in this manner is darker and the final product is firmer and drier than
pickle-cured products. Dry-cured products often command a premium price because
more time is required for processing (seven days per inch of thickness), the yield is
lower and the products are not as readily available as those made by the other
methods described earlier.
PIVOT 4A CALABARZON
20
Basic Dry-Curing Recipe
Prep Time:
DEPEEN
Learning Task 1: Read carefully the sentences. Then identify the word being
describe in each sentence. Write your answer in your answer sheet.
PIVOT 4A CALABARZON
21
E
Learning Task 2: Match Column A to Column B. Write only the letter of your
answers in your notebook.
Column A Column B
1.
A. Front poultry halves
2.
B. Thighs with back portion
3.
C. drumsticks
4.
D. Tenders
5.
E. wings
6.
F. Thighs
7.
G. split breasts with back portion
8.
H. Breast quarters
9.
I. Poultry halves
10.
J. Thighs
PIVOT 4A CALABARZON
22
TRANSFER
Learning Task 3: For your next activity, list down in a separate sheet of paper
your own understanding in making the following.:
Learning Task 4: Using a Venn diagram, write the similarities and differences
between the different types of salts.
A
Learning Task 5: Read carefully the sentences. Then identify the word being
describe in each sentence. Write your answer in your notebook.
PIVOT 4A CALABARZON
23
For inquiries or feedback, please write or call:
local 420/421
Email Address: lrmd.calabarzon@deped.gov.ph