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(19)

*EP003741732A1*
(11) EP 3 741 732 A1
(12) EUROPEAN PATENT APPLICATION

(43) Date of publication: (51) Int Cl.:


25.11.2020 Bulletin 2020/48 C03B 40/027 (2006.01)

(21) Application number: 19175792.1

(22) Date of filing: 21.05.2019

(84) Designated Contracting States: (72) Inventors:


AL AT BE BG CH CY CZ DE DK EE ES FI FR GB • BEWER, Dr. Thomas Alexander
GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO 8805 Riichterswil (CH)
PL PT RO RS SE SI SK SM TR • DIEHM, Leo
Designated Extension States: 6330 Cham (CH)
BA ME • FRIBERG, Inge Ulf
Designated Validation States: 21749 Malmö (SE)
KH MA MD TN • GRONBLAD, Martin
85651 Sundsvall (SE)
(71) Applicant: Emhart Glass S.A.
6312 Steinhausen (CH) (74) Representative: Gille Hrabal
Brucknerstrasse 20
40593 Düsseldorf (DE)

(54) GLASS FORMING MACHINE COMPRISING A SWABBING STATION AND METHOD

(57) The invention refers to a glass forming machine device for the swab robot, wherein the control device is
which includes a blank station for forming a parison (14) set up so that the swab robot can swab and thus swab
from a gob of molten glass (9) and a blow station for the neck ring (5) when the neck ring (5) is in an interme-
forming the parison (14) into a container (26) and an in- diate position between the blank station and the blow
vert mechanism (16) which can move a neck ring (5) from station.
the blank station to the blow station by a rotary motion Defects in the production of bottles can thus be
and which further includes a swab robot and a control avoided.
EP 3 741 732 A1

Printed by Jouve, 75001 PARIS (FR)


1 EP 3 741 732 A1 2

Description double wall can be permeable to air.


[0010] A major source of the visible defects on the sur-
[0001] The invention refers to a glass forming machine face of the finished product arises from the relatively vi-
which includes a blank station for forming a parison from olent contact of the parison with the surface of the blank
a gob of molten glass and a blow station for forming a 5 mould cavity during charging. To eliminate these defects,
container from the parison. Further, the glass forming document WO 2007/138226 A1 teaches to swab a
machine comprises an invert mechanism which transfers mould. An apparatus which can swab a mould comprises
the parison from the blank station to the blow station. The a spray tube which is carried by a swab robot that can
invention refers in addition to a method for swabbing a move alongside the blank mould. Swabbing of a blank
neck ring of a glass forming machine. 10 mould is also known from WO 2017/032883 A1.
[0002] The container can be a glass bottle. The transfer [0011] It is the object of the invention to avoid defects
can take place through a rotational movement. in the production of containers.
[0003] The blank station can comprise at least one [0012] The object of the invention is solved by the fea-
blank mould. The blank mould can consist of two blank tures of claim 1. The sub-claims refer to improved em-
mould halves. The blank mould halves can be moved 15 bodiments.
back and forth between an open position and a closed [0013] The object of the invention is solved by a glass
position. There may be a neck ring below the blank forming machine which can include a blank station for
mould. forming a parison from a gob of molten glass and a blow
[0004] A gob of molten glass can be brought into the station for forming a parison into a container. The glass
blank mould from above. The upper opening of the blank 20 forming machine can comprise an invert mechanism
mould can be closed by a baffle. which can move a neck ring from the blank station to the
[0005] The blank station can also include a plunger. blow station by a rotary motion. The glass forming ma-
There may be a plunger. The plunger may reach through chine can include a swab robot of a swabbing station and
the neck ring. The plunger can be moved into the blank a control device for the swab robot. The control device
mould. The plunger can be moved out of the blank mould. 25 can be set up so that the swab robot can swab and thus
Thus, the plunger can come from below through the neck swab the neck ring if the neck ring has been removed
ring moving into the blank mould. The ascending move- from the blank station but has not yet reached the blow
ment of the plunger can pierce a gob of molten glass station and is thus in an intermediate position. In other
when a molten gob is within the blank mould and when words, when the neck ring is swabbed, it is between the
the upper opening of the blank mould is closed. The blank 30 two stations.
station can form a parison in this way. [0014] Swabbing in an intermediate position prevents
[0006] After forming the parison, the plunger will be residues on any mechanism of the glass forming ma-
moved downwards out of the blank mould. The upper chine. The inventors found that avoiding residues on any
opening and the blank mould will be opened. The two mechanism (especially a plunger mechanism) avoids the
mould halves will be moved to their open position. The 35 risk of creating container defects.
parison is then held only by the neck ring. [0015] Preferably there are two intermediate positions
[0007] When the parison is only held by the neck ring, for swabbing the neck ring in order to solve the object in
the invert mechanism can transfer the neck ring together an improved manner. In the first intermediate position,
with the parison to the blow station. This is done, for ex- the neck ring is swabbed from a front side. In the second
ample, by turning the neck ring 180 degrees about a hor- 40 intermediate position, the neck ring is swabbed from a
izontal axis. The neck ring can be attached to a shaft back side.
respectively an axis via an arm so that it can be rotated [0016] In a preferred embodiment of the invention, the
appropriately. When the shaft is rotated 180 degrees, the control device is set up so that the control device stops
neck ring is transported from the blank station to the blow the neck ring in at least one intermediate position, pref-
station and is rotated 180 degrees. 45 erably in said two intermediate positions. It can then be
[0008] The blow station can form a finished product swabbed particularly reliably. The number of defects can
out of the parison. The forming of the parison into a fin- thus be further reduced.
ished product is accomplished in three phases: stretching [0017] In a preferred embodiment of the invention, the
of the parison under its own weight; inflation of the control device is set up so that the control device reduces
stretched parison; and extraction of the finished product. 50 the speed of the neck ring in at least one intermediate
The finished product is a container like a bottle. position, preferably in said two intermediate positions.
[0009] The blow station can comprise a blow mould The neck ring is thus moved at a first speed. When the
which may consist of two blow mould halves. The blow neck ring approaches an intermediate position, the speed
station can include a blowing device to blow up a parison is reduced and the neck ring is moved with a second
when the parison is in the blow mould. The blow station 55 speed. When the neck ring reaches the intermediate po-
may include a suction device to assist blowing. The blow sition, the ring is moved at the second speed. The second
mould may include a double wall, leaving a gap between speed is lower than the first speed. After swabbing, the
the two walls of the double wall. The inner wall of the neck ring can be moved again at the first speed. The

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speed can therefore be increased again after the swab- halves. The halves are movable between a closed and
bing. It can then be swabbed particularly reliably. The an opened position. The technical effort required to man-
number of defects can thus be further reduced. ufacture a container can thus be kept to a low level.
[0018] In an embodiment of the invention, there is at [0027] In an embodiment of the invention, not only the
least one position sensor which can detect at least one 5 neck ring is swabbed, but also the blank mould of the
intermediate position of the neck ring. The control device blank station. This can be done by the same swab robot.
is set up so that the control device stops the neck ring The control can be done by the already mentioned control
as soon as the position sensor detects that the neck ring device.
has reached the corresponding intermediate position. [0028] Swabbing and thus lubrication of the neck ring
[0019] In a preferred embodiment of the invention, the 10 takes place when the ring does not hold a parison.
invert mechanism includes a servo-electric drive. The [0029] The invention aims at reliable swabbing of neck
servo-electric drive transports the neck ring back and rings without imposing any residues on surrounding
forth between the two stations. With little technical effort, mechanisms. Avoiding the residues on the mechanisms
the neck ring can be transported back and forth between (especially plunger mechanism) avoids the risk of creat-
the two stations. In addition, the movement of the neck 15 ing container defects and mechanism malfunctions due
ring can be suitably stopped when an intermediate posi- to residues resulting from neck ring swabbing when neck
tion is reached. No position sensor is needed in this em- rings are at the blank position.
bodiment of the invention as the encoder of the servo- [0030] Swabbing in the intermediate position is also a
electric drive can be used. feature without the swabbing robot. Thus, the subject
[0020] When the neck ring has stopped in an interme- 20 matter of an independent comprises a control device
diate position or when the neck ring is moved at an in- without the swabbing station. In this case, the control
termediate position with the reduced second speed, a device is set up so that the neck ring stops or the speed
swab robot swabs and thus lubricates the neck ring in of the neck ring is reduced when the neck ring is in an
this position. This avoids residues on any mechanism of intermediate position between the blank station and the
the machine. 25 blow station. It can then be swabbed manually. In other
[0021] In an embodiment of the invention, the control words, this alternative refers to a special machine cycle
device is set up so that the control device stops the neck which facilitates the life of an operator. This part of the
ring or reduces the speed of the neck ring when an arm invention may be combined with the other features of the
holding the neck ring has been swivelled by 10° to 90°, invention which do not relate to the swabbing robot. For
preferably by 20° to 80°, more preferably by 30° to 70°, 30 these reasons, an independent claim refers to a glass
for swabbing the neck ring from a front side. Before the forming machine which includes a blank station for form-
swivel, the arm was at the blank station. ing a parison from a gob of molten glass and a blow sta-
[0022] In an embodiment of the invention, the control tion for forming the parison into a container and an invert
device is set up so that the control device stops or reduces mechanism which can move a neck ring of the glass form-
the speed of the neck ring the neck ring when an arm 35 ing machine from the blank station to the blow station by
holding the neck ring has been swivelled by 90° to 170°, a rotary motion and which further includes a control de-
preferably by 100° to 160°, more preferably by 110° to vice, wherein the control device is set up so that the neck
150°, for swabbing the neck ring from a back side. Before ring stops its movement or reduces its speed when the
the swivel, the arm was at the blank station. The swivel neck ring is in an intermediate position between the blank
by 90° to 170°, preferably by 100° to 160°, more prefer- 40 station and the blow station. An operator can swab the
ably by 110° to 150°, can include a stop in a first inter- neck ring in the intermediate position easily due to the
mediate position. stop respectively due to the reduced speed.
[0023] In an embodiment of the invention, the swab [0031] The control device reduces the speed of the
robot comprises a tube for swabbing the inside of the neck ring or stops the movement of the neck ring prefer-
neck ring and/or a top surface of the neck ring. 45 ably only if the neck ring does not hold a blank since the
[0024] In an embodiment of the invention, there is a neck ring can only be swabbed in this case.
drive which can move a support bracket of the tube, tilt [0032] The invention also refers to a method for swab-
a support bracket of the tube and/or rotate a support bing a neck ring of a glass forming machine according
bracket of the tube about its longitudinal axis. The tube to which swabbing is carried out in an intermediate po-
is attached at the support bracket. 50 sition. The glass forming machine includes a blank sta-
[0025] In an embodiment of the invention, the invert tion for forming a parison from a gob of molten glass and
mechanism includes a gripper which can grip the neck a blow station for forming the parison into a container
ring. The technical effort required to manufacture a con- and an invert mechanism which can move a neck ring
tainer can thus be kept to a low level. from the blank station to the blow station by a rotary mo-
[0026] In an embodiment of the invention, the neck ring 55 tion. Swabbing of the neck ring takes place when the
consists of two neck ring halves, a blank mould of the neck ring is in an intermediate position between the blank
blank station consists of two blow mould halves and / or station and the blow station. It can be swabbed manually
a blow mould of the blow mould station consists of two or with the power of a swabbing robot. Preferably the

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neck ring does not move or the speed of the ring has plunger 10 reaches through the neck ring 5. The plunger
been reduced when swabbing is carried out. 10 tapers in the direction of the mould 1. When the plung-
[0033] The invention is illustrated with the aid of the er 10 is in the initial position the plunger 10 ends close
following example, with reference to the appended draw- to the bottom of the mould 1 as well as above the bottom
ings in which: 5 of the mould 1 as shown in figure 1.
[0040] So that the gob of molten glass 9 can be moved
Fig. 1 is a schematic representation of a blank sta- into the mould 1 by gravity, the mould 1 has an upper
tion at the beginning of the production of a pari- opening 11 on the upper side.
son; [0041] The neck ring 5 can include a flange 12 on which
Fig. 2 is a schematic representation of the blank sta- 10 the mould 1 can rest. Further, the neck ring 5 can include
tion during the production of a parison; a lower annular projection 13 in order to be able to con-
Fig. 3 is a schematic representation of the blank sta- nect the neck ring 5 positively with an arm of an invert
tion at the end of the production of a parison; mechanism.
Fig. 4 is a schematic representation of an invert [0042] As soon as the gob of molten glass 9 is com-
mechanism at the beginning of a transfer of 15 pletely in the mould 1, the upper opening 11 of the mould
the parison; 1 is closed by a baffle 33 as shown in figure 2. After the
Fig. 5 is a schematic representation of the invert upper opening 11 has been closed, the plunger 10 is
mechanism at the end of a transfer of the pari- moved upwards, i.e. further into the mould 1. This upward
son; movement of the plunger 10 is illustrated in figures 2 and
Fig. 6 is a schematic representation of a blow station 20 3. The gob of molten glass 9 thus becomes a parison 14.
at the beginning of the production of a glass The parison 14 is shown in figure 3.
bottle; [0043] Once the parison 14 has been formed, the
Fig. 7 is a schematic representation of the blow sta- mould is opened. The baffle 33 and the two halves 2 and
tion at the end of the production of the glass 3 of the mould 1 are removed from the parison 14. The
bottle; 25 parison 14 remains on the neck ring 5. Further, the pari-
Fig. 8 is a schematic representation of the glass bot- son 14 is held by the bulge 8 of the neck ring 5. For
tle; example, the baffle 33 is pulled out of the parison 14 first.
Fig. 9 is a schematic representation of the invert After that the two halves will be moved away.
mechanism in a first intermediate position; [0044] A gripper 15 of an invert mechanism 16 then
Fig. 10 is a schematic representation of the invert 30 grips for example the lower projection 13 of the neck ring
mechanism in a second intermediate position. 5 as illustrated in figure 4. The gripper 15 is attached to
an L-shaped arm 17 of the invert mechanism 16. The L-
[0034] The figures 1 to 8 illustrate the production of a shaped arm 17 can be rotated about one axis 18. The
glass bottle. The figures 9 and 10 illustrate the swabbing rotation is done by means of a motor. The motor is not
of a neck ring. 35 shown in figure 4.
[0035] Fig. 1 refers to a blank station of a glass forming [0045] After the gripper 15 has gripped the neck ring
machine. Fig. 1 shows one blank mould 1 of the blank 5, the L-shaped arm 17 is rotated 180° around the axis
station. The blank mould 1 consists of two blank mould 18. Figure 5 shows this rotated state. The parison 14 is
halves 2 and 3. The blank mould halves 2 and 3 are in a thus brought to a base 19 of a blow station 20. The parison
closed position. The two blank mould halves 2 and 3 are 40 14 is then located above this base 19.
closed up on a neck ring 5 at the lower end of the blank [0046] The blow station 20 comprises a blow mould
mould 1. which consists of two blow mould halves 21 and 22. After
[0036] There is an annular recess 6 formed by the two the parison 14 has been brought to the base 19, the two
halves 2, 3 when the two halves 2 and 3 are in their closed halves 21 and 22 are moved to the parison 14. Subse-
position. The neck ring 5 comprises an upper annular 45 quently, the parison 14 is inside the blow mould 21, 22
projection 7. The upper annular projection 7 extends into as shown in figure 5.
the annular recess 6 when the two halves 2, 3 are in their [0047] When the parison 14 is inside the blow mould
closed position. In the closed position of the two halves 21, 22, the neck ring 5 is removed. To do this without
2, 3, these are then fixed by positive locking with the neck damaging the parison 14, the neck ring 5 also consists
ring 5. 50 of two halves. The two halves of the neck ring 5 can
[0037] The inner wall of the neck ring 5 can have a therefore be removed from each other to remove the neck
bulge 8. A parison can be held by this bulge 8, as shown ring 5 from the parison 14 as illustrated in figure 6.
in figure 3. [0048] The two halves 21 and 22 consist of a double
[0038] As shown in figure 1, a gob of molten glass 9 wall. A gap 23 remains between the two walls of the dou-
can be brought into the blank mould from above by grav- 55 ble wall. The inner wall of the double wall is perforated
ity. or otherwise air-permeable. The base 19 comprises
[0039] The blank station includes a plunger 10. Accord- ducts 24 through which air can be sucked out of each
ing to figure 1, the plunger 10 is in an initial position. The gap 23.

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[0049] A blow head 25 is then placed on the two halves (16) which can move a neck ring (5) from the blank
21 and 22 of the blow mould. Air is then pumped through station to the blow station by a rotary motion and
the blow head 25, inflating the parison into a bottle 26, which further includes a swab robot and a control
as shown in figure 7. Inflating can be supported by suck- device for the swab robot, wherein the control device
ing air through the ducts 24. 5 is set up so that the swab robot can swab the neck
[0050] After the bottle 26 has been inflated, the blow ring (5) when the neck ring (5) is in an intermediate
head as well as the two halves 21 and 22 of the blow position between the blank station and the blow sta-
mould are removed. The bottle 26 can then be gripped tion.
by a take out 27 and placed on a conveyor belt 28, for
example, as illustrated in figure 8. 10 2. Glass forming machine according to the preceding
[0051] If the neck ring 5 is to be swabbed, only the neck claim comprising two intermediate positions for
ring 5 is rotated from one station in the direction of the swabbing the neck ring (5) from a front side and from
other station by the invert mechanism 16. However, it is a back side.
not rotated by 180°. Instead, for example, it is initially
rotated by 10-90°. Then the rotation stops. Now the tube 15 3. Glass forming machine according to one of the pre-
29 of a swab robot moves towards the ring until the tube ceding claims wherein the control device is set up
29 at least reaches the neck ring 5. Then a lubricant 32 so that the control device stops the neck ring (5) in
such as oil is pumped through the tube 29. In this way, at least one intermediate position or reduces the
the inside of the neck ring 5 is sprayed with the lubricant speed of the neck ring (5) in at least one intermediate
32. The lubricant 32 can be sprayed with the tube 29. 20 position.
This creates a spray mist that reaches the inside of the
neck ring 5. Alternatively, the lubricant 32 can be deflect- 4. Glass forming machine according to one of the pre-
ed at the end of the tube 29. Such swabbing is shown in ceding claims wherein the control device is set up
figure 9. so that the control device stops the neck ring (5) or
[0052] Preferably the tube 29 is connected to a support 25 reduces the speed of the neck ring (5) when an arm
bracket 30. Preferably, the tube 29 includes an angle of holding the neck ring (5) has been swivelled by 10°
less than 180° with the support bracket 30. More prefer- to 90° for swabbing the neck ring (5) from a front side.
ably, this angle is 90°. Preferably, the support bracket 30
can be moved, tilted and/or rotated about its longitudinal 5. Glass forming machine according to one of the pre-
axis by a drive. 30 ceding claims wherein the control device is set up
[0053] With little construction space and little technical so that the control device stops the neck ring (5) or
effort, the open end 31 of the tube 29 can then be quickly reduces the speed of the neck ring (5) when an arm
brought to the desired position. holding the neck ring (5) has been swivelled by 90°
[0054] When the neck ring 5 has been swabbed from to 170° for lubricating the neck ring (5) from a back
one front side, the neck ring 5 is rotated further until the 35 side.
neck ring 5 can be swabbed from the other back side, as
shown in Figure 10. 6. Glass forming machine according to one of the pre-
[0055] A corresponding control device which is not ceding claims wherein the invert mechanism (16) in-
shown in the figures is set up so that the control device cludes a servo-electric drive in order to transfer the
stops the neck ring 5 when an arm respectively a leg of 40 neck ring (5).
the invert mechanism 16 holding the neck ring 5 has been
swivelled by 10° to 90° as shown in figure 9. Before the 7. Glass forming machine according to one of the pre-
swivel, the arm was at the side of the blank station. ceding claims wherein the invert mechanism (16) in-
[0056] The control device is set up so that the control cludes a gripper (15) which can grip the neck ring (5).
device stops the neck ring when the arm respectively the 45
leg holding the neck ring 5 has been swivelled by 90° to 8. Glass forming machine according to one of the pre-
170°, as shown in figure 10. Before the swivel, the arm ceding claims wherein the swab robot comprises a
was at the side of the blank station. tube (29) for swabbing the inside of the neck ring (5)
[0057] In this way, particularly suitable swabbing can and/or a top surface of the neck ring.
be provided without having to fear damage. 50
9. Glass forming machine according to one of the two
preceding claims comprising a drive which can move
Claims a support bracket (30) of the tube (29), tilt a a support
bracket (30) of the tube (29) and/or rotate a support
1. Glass forming machine which includes a blank sta- 55 bracket (30) of the tube (29) about its longitudinal
tion for forming a parison (14) from a gob of molten axis.
glass (9) and a blow station for forming the parison
(14) into a container (26) and an invert mechanism 10. Glass forming machine according to one of the pre-

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ceding claims wherein the neck ring (5) consists of


two neck ring halves, a blank mould (1) of the blank
station consists of two blow mould halves (2, 3) and
/ or a blow mould of the blow mould station consists
of two blow halves (21, 22). 5

11. Glass forming machine according to one of the pre-


ceding claims wherein the blank station comprises
a movable plunger (10) for forming a parison (14).
10
12. Glass forming machine according to one of the pre-
ceding claims wherein the blow station comprises a
blowing device to blow up a parison (14) when the
parison (14) is in a blow mould.
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13. Glass forming machine according to the preceding
claim wherein the blow station comprises a suction
device to assist blowing and wherein the blow mould
includes a double wall, leaving a gap (23) between
the two walls of the double wall, and wherein the 20
inner wall of the double wall is at least in part per-
meable to air.

14. Glass forming machine which includes a blank sta-


tion for forming a parison (14) from a gob of molten 25
glass (9) and a blow station for forming the parison
(14) into a container (26) and an invert mechanism
(16) which can move a neck ring (5) from the blank
station to the blow station by a rotary motion and
which further includes a control device, wherein the 30
control device is set up so that the neck ring (5) stops
its movement or reduces its speed when the neck
ring (5) is in an intermediate position between the
blank station and the blow station.
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15. Method for swabbing a neck ring (5) of a glass form-
ing machine, wherein the glass forming machine in-
cludes a blank station for forming a parison (14) from
a gob of molten glass (9) and a blow station for form-
ing the parison (14) into a container (26) and an invert 40
mechanism (16) which can move a neck ring (5) from
the blank station to the blow station by a rotary mo-
tion, characterized in that swabbing of the neck ring
(5) takes place when the neck ring (5) is in an inter-
mediate position between the blank station and the 45
blow station.

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REFERENCES CITED IN THE DESCRIPTION

This list of references cited by the applicant is for the reader’s convenience only. It does not form part of the European
patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be
excluded and the EPO disclaims all liability in this regard.

Patent documents cited in the description

• WO 2007138226 A1 [0010] • WO 2017032883 A1 [0010]

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