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Mining Technology, 2017

VOL. 126, NO. 2, 59–76


http://dx.doi.org/10.1080/14749009.2016.1252556

Modelling of preconditioning by blasting in block and panel caving


Alex Catalana and Italo Onederrab
a
Chuquicamata Underground Project, CODELCO-Chile, Calama, Chile; bSchool of Mechanical and Mining Engineering, The University of
Queensland, Brisbane, Australia

ABSTRACT ARTICLE HISTORY


This paper discusses the results of design and modelling work conducted to estimate the extent Received 23 June 2016
of preconditioning from the effect of multiple explosive charges detonated simultaneously Accepted 17 October 2016
within typical block and panel caving layouts. The analysis was conducted to support existing and
KEYWORDS
future implementation strategies of both conventional and higher intensity preconditioning by Confined blasting; blast
blasting. The work builds upon research previously published by the authors that concerned the damage modelling; blast
modelling of fracturing, disturbed and interaction zones in confined blasting. In this instance, preconditioning; explosive
the Hybrid Stress Blasting Model was used to determine the disturbed and interaction zones rock interaction; blast
for several scenarios involving 3–6 hole layouts. Modelling configurations were divided into two damage; disturbed and
groups: (1) blastholes drilled from the undercut level, and (2) blastholes drilled from both the interaction zones
extraction and undercut levels. The first group considered four design patterns, with the analysis
focusing on assessing whether a mining design layout of 32 × 20 m, using inclined holes were
able to achieve positive interaction to increase the extent of preconditioning within the volume
of interest. The second phase examined two designs where one and two additional holes are
drilled from the extraction level in order to maximise the disturbed and interaction zones
between blastholes. Variables such as the velocity of detonation; explosive density; intact rock
mass strength and in situ the stress field were considered. Results indicated that the pattern that
could maximise the extent of the disturbed zone and potential ‘interaction’ between blastholes
was a six hole pattern drilled from both the undercut and extraction levels. This design is referred
to as ‘ultra blast preconditioning’. Further work is currently underway to quantify the costs and
potential downstream productivity benefits of this particular scenario.

Introduction to a height of approximately 150 m. The explosive charge


is 130 m with primers positioned every 8 m along the
Cave initiation and its subsequent propagation are
explosive column. Preliminary modelling and prelimi-
essential to the success of block and panel caving. To
nary on site trials of a three blasthole configuration have
reduce inherent risks and geotechnical uncertainties,
been reported by Catalan, Onederra et al. (2012). This
cave-induction techniques such as preconditioning are
work is an extension of the results reported by Catalan,
being used to better manage the overall caving process,
Onederra et al. (2012) and also builds upon research
these include hydraulic fracturing and confined blasting
previously published by the authors that concerned the
(Catalan et al. 2012a). In preconditioning by confined
modelling of fracturing, disturbed and interaction zones
blasting, the creation of radial fractures and the exten-
in confined blasting with the use of the Hybrid Stress
sion of existing fractures may occur as a result of the
Blasting Model (HSBM) (Onederra, Catalan et al. 2013).
intensity and interaction of stress waves and complex
More specifically this paper discusses the results of blast
gas flow loading mechanisms. It is important to note
preconditioning modelling of several scenarios involv-
that ‘preconditioning by blasting’ does not solely refer
ing 3–6 hole fully confined explosive charges drilled
to a zone of intense macro-fracturing near the blast-
from both the undercut and extraction level.
hole (i.e. radial and circumferential fractures) but to a
The outcome of these analyses comprises a method-
combination of both macro- and micro-fracturing of
ology to define the radius of influence within the rock
intact rock. This can be associated with the passage and
mass, which can be identified as the ‘Pre-conditioned
superposition of stresses from simultaneously detonated
zone’, and is characterised by disturbed and interaction
explosive charges.
zones. In these zones, a reduction of the strength of the
An example of blast preconditioning is shown in
intact rock and thus the final strength of the rock mass,
Figure 1. As described by Catalan et al. (2012a), blastholes
as a whole, is to be expected.
in this case are drilled vertically from the extraction level

CONTACT  Italo Onederra  i.onederra@uq.edu.au


© 2016 Institute of Materials, Minerals and Mining and The AusIMM
Published by Taylor & Francis on behalf of the Institute and The AusIMM
60   A. CATALAN AND I. ONEDERRA

HF level

Preconditioning by
1 Hydrofracturing
Preconditioning
2 by Blasting @2.5m/fracture

Intensive
Block Pre-conditioning
Height Zone
@1.5m/fracture

Cave Front
Advance

Undercutting
UCL level
Post-Undercut
Strategy
EXT level
Production Construction Preparation & Development
Zone Zone Zone

Figure 1. Example of preconditioning implementation showing blastholes drilled from undercut level. Source: After Catalan et al.
(2012a, 2012b).

Blast induced fracture propagation and in situ unstressed scenario, the cracks are distributed radially
stress field about the blastholes. It was observed that, when the
major principal stress is higher than the minor principal
In confined blasting, the importance of the stress field
stress, the fractures are orientated parallel to the major
in the generation and extension of fractures relates to
principal stress and large zones of unfractured rock were
the documented phenomena where the longest initial
created between holes.
cracks are formed in the direction parallel to the major
Donze et al. (1997) performed numerical analyses
principal stress. Pioneering studies carried out by Kutter
to reproduce the creation of the crushed zone and the
and Fairhurst (1971) indicated that the cracks were
radial fractures resulting from a single blasthole. The
preferentially extended and propagated in the direction
analyses included a simulated external uniaxial pressure
of the maximum principal stress. Schatz et al. (1987)
(194 MPa) on the model system to simulate the effect
performed several laboratory tests and developed the-
of a pre-existing load (i.e. a blast taking place in a pre-
oretical models with the objective of determining the
stressed environment). Again, the results demonstrated
parameters that control the occurrence, extension and
that fractures are aligned in the direction of the major
propagation of radial fractures. Variables such as the
principal stress axis as is shown in Figure 3.
anisotropy of stress (i.e. confining pressure), k = σ1/σ3,
Numerical modelling of discrete fractures was
were analysed in terms of the principal in situ stresses
­performed by Saharan and Mitri (2010) to evaluate
in order to quantify the fracture length. Analysis from
the extent of a fractured zone after de-stress blasting
these trials also confirmed that fractures extended in the
(Figure 4). A series of simulations was undertaken
same orientation as the major principal stress direction
varying ­several practical factors such as the: effect of
(Figure 2(a)–(c)) and the fracture length grew with an
confinement (e.g. 200 MPa), effect of stress anisotropy
increase in the stress ratio (k).
(e.g. stress ratio, k = σh/σv; σv = 100 MPa and k = 0.5,
Rorke and Brummer (1990) carried out numerical
1.0, 1.5 and 2.0) and effect of stress level (e.g. σh = 150
modelling to predict the probable fracture intensity –
and 300 MPa). The results of these studies indicated that
the extension and the orientation of radial fracturing
confinement has a significant impact on the extent of the
around blastholes at de-stressing sites. Two conditions
fracturing length, which can be reduced on the order of
were taken into account in predicting the orientation
2–3 times with increasing confinement. Also, the effect
and intensity of radial fractures, (a) the magnitude of
of stress anisotropy can be seen in that the fractures are
the principal stress field and (b) the stress ratio. In an
MINING TECHNOLOGY   61

Figure 2. Effect of the stress field on fracture growth and orientation. Source: Schatz et al. (1987).

194 MPa
(a) (b)

194 MPa

Blast hole without external stress field Blast hole with external stress field

Figure 3. Blasthole modelling vs. fractures align to pre-existing stress field. Source: Donze et al. (1997).

(a) (b)
Fracture pattern with Fracture pattern with
horizontal stress, σ h = 150 MPa horizontal stress, σh = 300 MPa

Figure 4. Blast numerical modelling and the effect of the stress level. Source: Saharan and Mitri (2010).

aligned with the major principal stress direction and stress level, the fractures are aligned with the major prin-
the length of fractures along the main stress direction is cipal stress direction and the fracture length decreases
much longer than in other directions. With regard to the with an increase in the stress level.
62   A. CATALAN AND I. ONEDERRA

More recently Onederra, Catalan et al. (2013) used this configuration was 15 m as reported by Onederra,
the HSBM (Furtney et al. 2009; Furtney et al. 2011; Catalan et al. (2013).
Onederra et al. 2013), to construct and analyse the In terms of stress anisotropy ratios (k), the orientation
extent of fracturing, disturbed zones and interaction of radial fractures with respect to the principal stress
from confined cylindrical explosive charges. The influ- direction is more evident at anisotropy ratios greater
ence of the orientation and magnitude of in situ stresses than 2.0, with fractures aligned according to the major
was considered in these analyses in order to evaluate the principal stress orientation. Figure 6 shows the simu-
radius of influence of instantaneous detonation charges lation results for values of k of 1.0 and 2.0 and as the
on rock mass damage. In-situ stress conditions were fractured zone near of vicinity of the hole is reduced and
evaluated at depths between 500 and 1500 m. Also, the also as is orientated according to the maximum principal
influence of the stress anisotropy (k = σh/σv) at a con- stress component. The confined blasting models docu-
stant depth of 1000  m was considered for k ranging mented by Onederra, Catalan et al. (2013) formed the
from 0.5 to 3.0. A threshold of incipient damage was basis for the modelling and evaluation work discussed
estimated from average intact rock properties and used in this paper.
to assess the extent of potential disturbed zones, as well
as interaction caused by the simultaneous initiation of
HSBM calibration and input parameters
confined charges. Figure 5 summarises the results at
depths of 500 and 1000 m and shows that the fractur- As discussed earlier the HSBM was used in this extended
ing in the vicinity of the blasthole and disturbed zone modelling exercise. The mechanical aspects of the HSBM
(interaction between blasts) is significantly reduced computational engine have been discussed in detail
with the depth and an increase in the major princi- by Furtney et al. (2011). The borehole explosive and
pal stress. Note that the spacing between blastholes in near-field rock are represented as an axis-symmetric

Figure 5. Influence of stress magnitudes on the degree of interaction/superposition for in situ stress regimes of 500 m to 1000 m with
blastholes spaced 15 m apart. Source: Onederra, Catalan et al. (2013).
MINING TECHNOLOGY   63

Figure 6. Extent of disturbed zones at the interaction stage for stress anisotropy ratios of 1.25–1.75 with blastholes spaced 15 m
apart. Source: Onederra, Catalan et al. (2013).

continuum using the FLAC code. The explosive is repre- The rock mass beyond the near field FLAC zone is
sented as a special constitutive behaviour in the central represented by a lattice-type discrete element method,
zones of the FLAC region. Ideal and non-ideal detonation consisting of an assembly of point masses (or nodes),
codes give as input to the FLAC model the velocity of each of which is connected by springs to its neighbours.
detonation (VOD) of the explosive, the parameters for In this approach each spring operates in both the shear
the Williamsburg equation of state, the final reaction and normal directions. The lattice method applies forces
extent, the initial density and a reference state. Energy to point masses, which have only translational degrees
release in the FLAC zones representing the explosive is of freedom, and the connecting springs have a tensile
controlled by a programmed burn (PB) algorithm. The breaking strength. The known dependency of tensile
rock in the near-field area is represented as a Mohr– strength on strain rate has been implemented in the
Coulomb material, which is coupled to the explosive reac- HSBM with a simple model where the tensile strength
tion products represented by the Williamsburg model. is scaled by a power law function of distance away from
Energy released by the reaction increases the isotropic the nearest borehole:
stress in the zones representing the explosive. The con-
fining material expands in response to the increasing gas (M − 1)
T= rb + 1
pressure, and the new confining volume is transmitted to r0−b
the Williamsburg equation of state, which returns a new
isotropic stress. In this way, rock and explosive are fully where T is the tensile strength multiplier, r0 is the radius
coupled at all times. In fully confined conditions, ‘quiet or of the borehole, r is the length from the nearest hole, M
absorbing boundaries’ are used in the model configura- and b are parameters which allow to scale by a power
tion to ensure that wave energy is absorbed at the interior law function of dynamic tensile strength. In all model
(artificial) model boundaries (Furtney et al. 2009). configurations associated with this study, the parameters
64   A. CATALAN AND I. ONEDERRA

M and b was set as 10 and −3, respectively. The adopted and a value of unity corresponds to critical damping. A
model resolution was borehole diameter or 165 mm. This value of 0.1 was assumed and was primarily based on
is consistent with the findings reported by (Onederra et previous research that focussed on the evaluation of this
al. 2009) which dictate that the model resolution (i.e. coefficient (Onederra et al. 2009).
minimum particle size in a model) should be kept at The model calibration procedure in this particular
values of equal or less than one borehole diameter for study was similar to that reported by Onederra, Furtney
effective coupling between the FLAC continuum and et al. (2013; Onederra, Catalan et al. 2013 which con-
the lattice nodes. sider detailed aspects of the confined blasting process.
A damping coefficient also needs to be specified. This An iterative process was applied with the aim of match-
coefficient takes into account the attenuation character- ing, as close as reasonably possible, radial velocity meas-
istics of the intact rock or material such as rock fabric, urements at defined distances (e.g. 7.5 and 9 m away).
mineralisation, porosity, texture or other characteristics Near field peak velocity measurements were calculated
which define its heterogeneity. Furtney et al. (2009), from complete acceleration records obtained during the
indicated that a damping coefficient that may be set from implementation of single hole blasting trials (Catalan
zero to unity. A value of zero corresponds to no-damping et al. 2012b). Figure 7 shows the results of a calibration

Figure 7. Results of calibration tests where the radial peak particle velocity is approximately 1900 mm/s to 7.5 m away from the
closest explosive charge. Source: After Onederra, Catalan et al. (2013).
MINING TECHNOLOGY   65

Table 1. Intact rock mechanical properties. timeframe of 10 ms when all wave transients have dis-
Material properties Mean values Stand. Dev. sipated. Rock input parameters and in situ stress field
Density (kg/m3) 2790 70 values used in the modelling exercise are summarised
Tensile strength (MPa) 14.9 7.5 in Tables 1 and 2, respectively.
Uniaxial compressive strength (MPa) 133 70.5
Elastic modulus (GPa) 67.5 19.1
Poisson ratio 0.32 0.14
Velocity of longitudinal wave (m/s) 5904 212 Disturbed and interaction zones criterion
Velocity of shear wave (m/s) 3151 231
The criteria used to define disturbed and interaction
zones proposed by Onederra, Catalan et al. (2013) was
Table 2. In situ stress field. also adopted in this extended modelling exercise. The
Orientation (plunge/trend) Magnitudes (MPa) criterion combined both the final state of the intact rock
σ1 = 6°/083° σ1 = 32.2 (e.g. lattice node contact failure in the HSBM model) and
σ2 = 5°/174° σ2 = 23.8
σ3 = 83°/302° σ3 = 13.6
the irreversible deformation or micro- fracturing caused
by a stress transient, which is assumed to be directly
related to a peak particle velocity (PPV) threshold. Due
test where the radial peak particle velocity is approxi- to the ability of the HSBM to dynamically display veloc-
mately 1900 mm/s to 7.5 m away from the closest explo- ity fields, this particular option of the tool has been used
sive charge. This peak value closely matches the range to identify different stages of the stress propagation and
of recorded values and was considered appropriate for attenuation process; and thus study whether interac-
modelling purposes. The model peak radial velocity is tion or stress superposition could be achieved between
due to the combined transfer of explosive energy from blastholes.
the FLAC explosive zone into the lattice zone (virtual As discussed by Onederra, Catalan et al. (2013) and in
rock mass). The model is stable within the test simulation reference to Figure 8, the confined blasting process starts

Spacing blast holes


Spacing initiation points

Stage 1 Stage 2

Stage 3 Stage 4

Stage 5 Stage 6

Figure 8.  Two blastholes describing the main numerical modelling stages and disturbed and interaction zones in the confined
blasting applications. Source: After Onederra, Catalan et al. (2013).
66   A. CATALAN AND I. ONEDERRA

with the initiation of an explosive column (stage 1), the An important aspect in the definition of the extent
stress waves travel across the explosive charge (stage 2) of preconditioning by blasting is having a better under-
and interaction occurs between detonation points (stage standing of the potential impact of the intensity and final
3). Immediately after the interaction of the detonation attenuation of transient stress waves; their potential inter-
front waves and once the explosive column has been action/superposition and the influence of in situ stresses.
consumed, the gas simulation logic (pressure) is acti- According to the definition of disturbed and interaction
vated (stage 4). Afterwards, and in accordance with the zones described previously, a threshold of PPV is used as a
algorithms implemented in the HSBM, the combined criterion for defining the potential areas of the rock mass
effect of the shock waves and gas produces the stress that have a high probability of being affected. Particle
wave imparted into the rock mass, generating a dis- velocities are determined by the three dimensional dis-
turbed zone (stage 5). Finally, the interaction zone is tribution of stress waves that is generated by explosive
delineated by the interaction between blastholes when a charges and impacted by the location of the blastholes.
specific threshold of PPV is reached (stage 6). This meth- Figure 9 gives an illustration of how the modelling
odology defines the disturbed and interaction zones, the output is interpreted. PPV envelopes are generated and
region of which are the main goals of preconditioning by these provide a reference for different degrees of dam-
confined blasting or where the strength of the rock mate- age – ranging from a fractured zone near the blasthole,
rial is potentially reduced, i.e. a ‘Pre-conditioned’ zone. which is a combination of macro and inferred micro
Particle velocities diminish with distance, however, an fracturing (i.e. crushed and fractured zones) followed
optimal interaction between blastholes is achieved when by the disturbed zone, consisting mainly of inferred
the spacing between them is closer and thus the potential micro-fracturing. In between blastholes there is also
degree of preconditioning of the rock mass by blasting an interaction zone that is produced by the interacting
becomes continuous and its fracture propagation aligns shock waves, in these zones inferred micro-fracturing of
with the principal stress direction. Summarising, the intact rock is also identified. It is important to note that
extent of this interaction will depend on the attenua- the HSBM is able to display only the final state of a point
tion of the wave, the in situ stress regime, the distance in the rock mass (failed or intact lattice node contacts).
between initiation points and the detonation sequence Figure 9 shows, in red, the threshold of the PPV with
of these explosive columns. amplitudes exceeding 1100 mm/s.

Fractured zone
(Combination of macro and micro f ractures)

Disturbed zone Interaction zone


Peak particle velocity exceeding a threshold, e.g. 1,100 mm/s Peak particle velocity intersecting a threshold. e.g. 1,100 mm/s
(mainly micro-f ractures) (mainly micro-f ractures)

Figure 9. Disturbed and interaction zones preconditioning by confined blasting. Source: After Onederra, Catalan et al. (2013).
MINING TECHNOLOGY   67

Production scale model configurations charge consisted of a glass micro balloon sensitised
pumpable emulsion product at a density of 1.18 g/cc
Preconditioning modelling alternatives were defined
and a confined VOD of 5500–5700  m/s (Onederra,
for a typical mine layout considering spacing between
Catalan et al. 2013).
undercut drives of 32 m; drawpoint distances of 20 m
in the extraction level and distances between levels of
26 m. This follows from the trials and experiences rec- Group 1 – undercut up-hole drilling, cases A–D
ommended by Catalan et al. (2012a).
Modelling configurations were divided into two Case A
groups: (1) blastholes drilled from the undercut level, Three blastholes are located at the same drive, spaced
and (2) blastholes drilled from both the extraction at 15 m, fired simultaneously and distributed as shown
and undercut levels. The first group considered four in Figure 10.
design patterns, with the analysis focusing on assessing
whether a mining design layout of 32  ×  20  m, using Case B
inclined holes were able to achieve positive interaction Four blastholes as shown in Figure 11. Two of them
to increase the extent of preconditioning within the are located on the same drive and the other two are
volume of interest. The second phase examined two situated at an adjacent drive, spaced at 15 m between
designs where one and two holes can be drilled from the holes and 32 m between drives; with all holes detonated
extraction level in order to maximise the disturbed and simultaneously.
interaction zones between blastholes. Charging param-
eters are similar to previous analysis and consisted of Case C
165 mm diameters holes, 150 m long; with an explosive Four blastholes as shown in Figure 12, three of them are
charge of 130 m primed at 8 m intervals. The explosive drilled on the same drive and one on an adjacent drive,

150m

15m

Figure 10. Mine layout and preconditioning blasthole patterns case A.

150m

15m

32m

Figure 11. Mine layout and preconditioning blasthole patterns case B.


68   A. CATALAN AND I. ONEDERRA

spaced at 15 m between holes and 32 m between drives. other two are drilled on adjacent drives with a spacing of
All holes are blasted at the same time. 32 m. The fifth hole is drilled from the extraction level,
located at the centre on the drawbell. These blastholes
Case D are also detonated simultaneously. The pattern and ori-
As shown in Figure 13, six holes are blasted simulta- entation of these holes are shown on Figure 14. The main
neously. Three of them are located on the same drive objective of the alternative is to achieve the interaction
spaced at 15  m, and the other three are located on between blastholes, increasing the pre-conditioned ver-
a contiguous drive, the separation between drives is tical zone and that way ensuring a column of pre-con-
also 32 m. The main goal of this configuration is to ditioned material.
evaluate improvements in the pre-conditioned area
around the zone of caved and broken material (i.e. Case F
drawbell zone). As shown in Figure 15, six holes are blasted simulta-
neously and they have the same pattern as in case E.
However, two blastholes are drilled from the extraction
Group 2 – combined undercut and extraction level
level and located at the interface between the drawpoint
up-hole drilling, cases E and F
and a drawbell (i.e. brow). As with the case above, the
Case E aim of this option is to evaluate further improvements
Four blastholes are drilled from the undercut level. Two on the pre-conditioned zone to enhance material flow
of them are situated in the same drive spaced at 15 m, the and guarantee vertical cave inducement.

150m

32m
15m

Figure 12. Mine layout and preconditioning blasthole patterns case C.

150m

15m

32m

Figure 13. Mine layout and preconditioning blasthole patterns case D.


MINING TECHNOLOGY   69

175m

150m

20m
15m
20m
16m

32m

Figure 14. Mine layout and preconditioning blasthole patterns case E.

175m

150m

11m 15m
20m

32m

Figure 15. Mine layout and preconditioning blasthole patterns case F.

Modelling results and discussion for group 1 scenarios as they include inclined blasthole
drilling. For group 2 scenarios only one section is con-
The main objective of the modelling exercise was to
sidered because of the use of parallel holes and the pre-
make relative comparisons between all of the scenarios
cise and simultaneous initiation of the explosive column
described earlier. The approach considered delineating
with priming (initiating) points every 8 m.
the extent of the resulting fractured, disturbed and inter-
In each case, the interaction and propagation of blast
action zones (i.e. overall macro and micro fracturing)
induced stresses considered approximately five points of
from each scenario by taking snap shots of the dynamic
initiation. It is also important to note that the analysis of
propagation of velocities at specific times from the start
group 1 scenarios involved the presentation of isometric
of the detonation. In the analysis, a PPV threshold of
views of velocity field images taken at both the primer
incipient damage (i.e. 1300 mm/s) was estimated follow-
level (initiation point) and between primers. For group
ing the relationship proposed by Persson et al. (1994),
2 scenarios both isometric and plan view sections along
where PPV is a function of intact rock tensile strength,
and across the column charge are presented.
p-wave velocity and Young’s Modulus.
The HSBM models captured the actual geometry
Results – case A
of the layouts described in Figures 10–15. However, in
order to optimise the efficiency of model run times and Modelling results for case A are described in Figure 16
analysis processes, output interpretation focussed on for the bottom section of this pattern, i.e. between 0 and
two specific sections along the column charge of these 50 m; and Figure 17 depicts the results for the top side of
models (i.e. the bottom and top 50 m of each blasthole) the pattern, i.e. from 100 to 150 m, respectively.
70   A. CATALAN AND I. ONEDERRA

Figure 16. Degree of interaction of lower section of case A (between 0 and 50 m section).

Figure 17. Degree of interaction of upper section of case A (between 100 and 150 m section).

Based on the criteria described earlier, this three- reaching this level 1.5 ms from the initiation of the det-
hole configuration identifies a fractured zone radius of onation process for each individual blasthole. There is
approximately 1.5–2.5 m, which is characterised by a no interaction between them, nonetheless. At the ini-
number of radial fractures contained in this envelope. tiating primer, disturbed radii of approximately 5.0 m
Near the vicinity of the blasthole, this fractured zone are achieved, and radii of 6.0 m are achieved mid-way
is independent of the spacing between blastholes and between primer positions. These radii are defining the
they show the biggest radius at the interaction zone disturbed zone and scenario A (between 0 and 50 m) is
between detonation points where shock waves are used to help identify the potential extension of this zone.
produced. Figure 16 shows that in the lower part of this aligned
With regards to the disturbed zone, the red zones three-hole array, interaction is possible and the precon-
indicate the radial PPV pre-defined at 1300 mm/s, are ditioning zone can be extended to distances between all
MINING TECHNOLOGY   71

charges. The degree of interaction is clearly more prev- interaction of stress waves would be continuous between
alent between initiating primers than at the plane of a explosive charges.
primer. Figure 17 shows that in the upper part of the From the adopted configurations it is concluded
pattern, as the distribution of charges begins to separate, that continuous interaction of incoming waves between
interaction may still be achieved in the plane between blastholes is evident along the explosive column (i.e. at
primers due to detonation front collisions, but it is the primer and between primers) at spacing of 15 m.
reduced in the plane of an initiating point. In the upper Interaction zones are achieved within 2.0 ms from the
section of this pattern, preconditioning from positive start of detonation.

Figure 18. Degree of interaction of lower section of case B (between 0 and 50 m section).

Figure 19. Degree of interaction of upper section of case B (between 100 and 150 m section).
72   A. CATALAN AND I. ONEDERRA

Results – case B at the primers nor at the middle initiation points.


Summarised, the upper section of this pattern does not
Modelling results for case B are described in Figure 18
show any interaction between blastholes. There is no
for the bottom section of this pattern, i.e. between 0 and
evidence of pre-conditioned zones.
50 m. Figure 19 depicts the results for the top side of the
pattern, i.e. from 100 to 150 m, respectively.
Regarding the fractured zone, all blastholes show Results – case C
identical results of a radius of approximately 1.5–2.5 m Modelling results for case C are described in Figures 20
near the vicinity of each borehole. As is described in and 21 for the lower and upper sections of this pattern,
case A, the largest radius is reached between detonation respectively. As with the previous analysis, interaction
points (i.e. interaction zone). between in-line charges spaced at 15 m can be identified
With regards to the disturbed zone for each individ- in the lower sections of this configuration. As shown
ual blasthole, the red zones indicate the radial PPV of in Figure 20 the degree of interaction is reduced at the
1300 mm/s are being reached at 1.5 ms from the ini- plane of an initiation point or primer. Again at distances
tiation of the detonation process. Interaction between of 32  m there is no proof of interaction taking place,
holes is not achieved at this detonation time. Radii of making it a zone where preconditioning is not likely to
approximately 5.0 m at the level of the initiating primer occur.
or 6.0 m mid-way between primer positions can be seen, In the upper section of this pattern (Figure 21) the
defining the disturbed zone. interaction is not evident in the plane of detonation from
With respect to the interaction zones, there is clear collisions between primers. There are no zones of nil
evidence that blastholes located at the same drive (spac- interaction at the primer plane. This analysis identifies
ing of 15 m) achieve a better interaction than blastholes an ‘inert’ zone in the middle of the pattern, where the
located at adjacent drives, with a spacing of 32 m. The likelihood of preconditioning practically disappears.
optimal interaction is achieved 2.0 ms from the begin- It appears that an extra blasthole could extend the
ning of the detonation of aligned holes. preconditioning envelope and increase the likelihood
As expected, interaction between in-line charges of positive interaction between charges making sig-
spaced at 15 m is identified in the lower section of this nificant improvements to the overall preconditioning
configuration (Figure 18) and consistent with previous envelope.
analysis. The degree of interaction is reduced at the plane
of an initiation point or primer. As shown in Figure 18,
Results – case D
clearly at distances of 32 m the likelihood of interaction
is practically nil. The model does not show evidence of Modelling results for case D are described in Figure 22
interaction or pre-conditioned zone between drifts. for the lower section of the six holes configuration; and
Conversely, in the upper section of this configuration Figure 23 for the upper sections of this configuration. As
(Figure 19), interaction zones are not reached neither described, interaction between in-line charges spaced at

Figure 20. Degree of interaction of lower section of case C (between 0 and 50 m section).
MINING TECHNOLOGY   73

Figure 21. Degree of interaction of upper section of case C (between 100 and 150 m section).

Figure 22. Degree of interaction of lower section of case D (between 0 and 50 m section).

15 m is evident in the lower sections of this configura- zone and increase the likelihood of positive interaction
tion. Again, the degree of interaction is slightly reduced between charges, particularly when simultaneous initi-
at the plane of an initiation point or primer. At the larger ation is used and so, a continuous pre-conditioned zone
distances of 32 m there is however no evidence of inter- could be achieved.
action taking place, making it a zone where precondi-
tioning is not likely to occur. Results – case E
Similar to case C, this analysis identified ‘inert’ zones
in the middle of the layout, where the likelihood of pre- Modelling results for case E are described in Figure 24.
conditioning is extremely low. As has been suggested Based on the criteria discussed previously, this five-
with the previous scenario, an extra blasthole could hole configuration identifies a fractured zone radius
be located in order to improve the pre-conditioned between 1.5 and 2.5  m, which is consistent with the
74   A. CATALAN AND I. ONEDERRA

Figure 23. Degree of interaction of upper section of case D (between 100 and 150 m section).

Figure 24. Degree of interaction of case E (mid-section).

earlier scenarios. The fractured zone is independent of be extended because the degree of interaction is clearly
the spacing between blastholes and only depends on the visible. PPV of 1300  mm/s are extended through all
explosive charge distributed between detonation points. the vertical extent of the explosive charge and an entire
As is expected, the largest radius is developed between pre-conditioned zone is achieved.
initiation points. This configuration shows a considerable advan-
With regards to the disturbed zone, envelopes of tage in comparison to the previous configurations
1300 mm/s are reached at 1.5 ms, approximately 5.0 m because a continuous and homogeneous interaction
at the level of the initiating primer and 6.0 m at the mid- zone of incoming waves is noticeable along the entire
way position. The red zones indicate the pre-defined explosive column. According to these results, the
radial PPV. However, interactions between holes are main objectives of this pattern (i.e. an increasing of
not reached at this stage. Figure 24 shows that with this the vertical shock wave interaction so as to ensure a
five-hole configuration a reasonable interaction between column of pre-conditioned material) can be satisfac-
blastholes is reached and the pre-conditioned zone can torily achieved.
MINING TECHNOLOGY   75

Figure 25. Degree of interaction of case F (mid-section).

Results – case F the modelling of fracturing, disturbed and interaction


zones in confined blasting.
Modelling results for case F are presented in Figure 25.
Preconditioning modelling alternatives were defined
In this scenario continuous interaction and super-
for a typical mine layout considering spacing between
position of shock waves between blastholes are being
undercut drives of 32 m; drawpoint distances of 20 m
achieved almost in the entire volume of the pre-con-
in the extraction level and distances between levels of
ditioned zone, as well as the pre-defined criteria for
26 m. Modelling configurations were divided into two
the pre-conditioned zones (i.e. thresholds of PPV of
groups: (1) blastholes drilled from the undercut level,
1300 mm/s).
and (2) blastholes drilled from both the extraction and
We refer to this case as ‘ultra blast preconditioning’.
undercut levels. The first group considered four design
In this configuration, maximum interaction between
patterns, with the analysis focusing on assessing whether
blastholes is expected which is expected to translate
a mining design layout of 32 × 20 m, using inclined holes
into improvements in vertical cave inducement as well
were able to achieve positive interaction to increase the
as conditioning of caved material. This is also expected
extent of preconditioning within the volume of inter-
to improve the flow of pre-conditioned material and
est. The second phase examined two designs where one
secondary fragmentation outcomes. Further work is
and two holes can be drilled from the extraction level in
currently underway to quantify the costs and poten-
order to maximise the disturbed and interaction zones
tial downstream productivity benefits of this particular
between blastholes.
scenario.
Results from group 1 indicated that although a degree
of interaction is achieved in the target volume, the extent
Conclusions of preconditioning is constrained by the available mine
In preconditioning by confined blasting, the creation of design layout and drilling access. The use of inclined
radial fractures and the extension of existing fractures holes favours interaction and a potential increase in the
may occur as a result of the intensity and interaction of preconditioning zone in the upper parts of the volume,
stress waves and complex gas flow loading mechanisms. however the level will be dependent upon the drilling
It is important to note that ‘preconditioning by blasting’ accuracy of the inclined holes. It was noted that dis-
does not solely refer to a zone of intense macro-frac- turbed (preconditioned) zones can still be constrained
turing near the blasthole but to a combination of both even with the use of six blastholes drilled only from the
macro- and micro-fracturing of intact rock. This can be undercut level.
associated with the passage and superposition of stresses Results were clearly different in group 2 where holes
from simultaneously detonated explosive charges. The are drilled from both the undercut and extraction levels.
HSBM was used to quantify the disturbed and inter- A more uniform distribution of charges is achieved in
action zones of several scenarios. This work followed this 5 and 6 hole configuration. Group 2 layouts showed
research previously published by the authors that studied a considerable advantage when compared to group 1. A
76   A. CATALAN AND I. ONEDERRA

continuous and homogeneous interaction zone of incom- Donze FV, Bouchez J, Magnier SA. 1997. Modeling
ing stress waves was observed along the entire explosive fractures in rock blasting. Int J Rock Mech Min Sci.
column. The six blasthole configuration, referred to in 34:1153–1163.
Furtney JK, Cundall PA, Chitombo GP. 2009. Developments in
this paper as ‘ultra blast preconditioning’ produced numerical modeling of blast induced rock fragmentation:
the maximum potential for interaction between blast- updates from the HSBM project. Proceedings of the 9th
holes. This is expected to translate into improvements International Symposium on Rock Fragmentation by
in vertical cave inducement as well as conditioning of Blasting, Granada, Spain; Taylor & Francis, London; p.
caved material which is likely to enhance the flow of pre-­ 335–342.
Furtney JK, Cundall PA, Onederra I, Sellers E. 2011.
conditioned material and improve secondary fragmen-
Numerical modeling of rock blasting: validation tests
tation outcomes. Further work is currently underway to for Blo-Up 2.5. In: Sainsbury H, Detournay C, Nelson
quantify the costs and potential downstream productiv- M, editors. Continuum and distinct element numerical
ity benefits of this particular scenario. modeling in geomechanics – 2011. Melbourne: Itasca
International; p. 2–9.
Kutter HK, Fairhurst C. 1971. On the fracture process in
Acknowledgements blasting. Int J Rock Mech Min Sci. 8:181–202.
The authors would like to thank Prof Gideon Chitombo of Onederra I, Catalan A, Chitombo GP. 2013. Modelling
the Sustainable Minerals Institute, University of Queensland fracturing, disturbed and interaction zones around fully
for his contributions. This study formed part of the princi- confined detonating charges. Min Technol. 122:20–32.
pal author’s PhD thesis supported by the WH Bryan Mining Onederra I, Chitombo G, Cundall PA, Furtney J. 2009.
and Geology Research Centre of the Sustainable Minerals Towards a complete validation of the lattice scheme in the
Institute and Newcrest Mining. Hybrid Stress Blasting Model (HSBM). 9th International
Symposium on Rock Fragmentation by Blasting, Granada,
Spain; Taylor & Francis Group; p. 343–351.
Disclosure statement Onederra I, Furtney JK, Sellers E, Iverson S 2013. Modelling
blast induced damage from a fully coupled explosive
No potential conflict of interest was reported by the authors. charge. Int J Rock Mech Min Sci. 58:73–84.
Persson PA, Holmberg R, Lee J. 1994. Rock blasting and
explosives engineering. Chapter 8. USA, FL: CRC Press;
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