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https://doi.org/10.1007/s12517-021-06637-y
ORIGINAL PAPER
Abstract
Weighting of the roof strata in a longwall panel poses serious stability concerns at the working face. Therefore, it is essential to
estimate weighting in terms of its interval. Furthermore, difficulty arises during the prediction of roof weighting as rock mass
contains inherent uncertainties. In order to cater to this need, probabilistic analysis has been employed. The article aims to
decipher the suitability of Monte Carlo simulation technique for the assessment of caving of roof strata. In the current study,
firstly, regression models have been developed to estimate periodic weighting interval and first significant main roof weighting
interval using data from thirty (30) longwall panels in India. The regression models were then used as deterministic mathematical
models for Monte Carlo simulation. It has been observed that the Monte Carlo simulation technique is an acceptable means to
evaluate the uncertainties arising from varying geo-mining conditions. In addition to it, sensitivity analysis results exhibited that
the tensile strength and unit weight of the main roof is the key factor that governs the interval and severity of the periodic
weighting and the first significant main roof weighting.
Keywords Longwall mining . Periodic weighting . First significant main roof weighting . Statistical analysis . Monte Carlo
simulation
commencement of production from the set-up entry, after the classify the severity of roof weighting by employing Monte
face is advanced to a sufficient distance, the immediate roof Carlo simulation and provide insights for meaningful roof
separates from the main roof and falls into the gob. This is weighting control suggestions during panel operation.
known as the local fall or the first weighting of the immediate Caving of the overlying roof strata is a complex process
roof (Peng and Chiang 1984; Singh and Singh 2009). This and results from interaction amongst several factors (Table 2).
process continues until a sufficient distance is reached for The degree of the severity of caving depends on its interval
the onset of the first weighting of the main roof. At this stage, and hence is the key to control the stability of the longwall
the main roof acts as a simply supported beam experiencing face. Therefore, the severity of loading at the face by estimat-
maximum tensile stress and bending at the mid span. As a ing PWI and MRWI is studied through the Monte Carlo (MC)
result of loss of support from the immediate roof, the main simulation technique.
roof undergoes shear and tensile fracturing thereby inducing
dynamic load at the face support, i.e. shields. As the main roof
breaks and subsides at the caved immediate roof, the shields Roof weighting and pressure arch
experience load relaxation. This is the first significant
weighting of the main roof. Subsequent to this event, the main There exists pressure arches in the rock mass surrounding the
roof cantilevers behind the face and periodically breaks into longwall excavation, both on strike and dip direction (Fig. 2).
the gob. This is known as the periodic weighting. Figure 1 These pressure arches can also be collectively called as stress
renders a better representation of the weighting events. shell (Xie et al. 2009). The two arches when combined togeth-
Several studies have been conducted to study and estimate er form an ellipsoidal stress shell in 3D. The principal stresses
the PWI and MRWI (Table 1). It has been observed that most of the pressure arch are greater than the rock mass lying inside
of the studies have been conducted through analytical and outside of the shell. There are three components to the
methods or physical modelling which bear several limitations pressure arch: (a) the skew back, (b) the vault and (c) the
of numerous assumptions. Nevertheless, numerical modelling shoulders. The shape of the pressure arch is not constant but
has provided better insights in understanding the caving be- changes all along the process of mining (Wang et al. 2018).
haviour of overlying roof strata. The empirical methods have The stress level is highest at the skewback followed by at the
been done through observation in a particular site and cannot vault and least at the shoulders. The portion of these compo-
be widely applicable. Nonetheless, empirical study through nents that rests in the coal seam is known as abutments. The
assessing data from numerous mines has been found lacking. destressed zone lies within the inner boundary of the pressure
Additionally, classification of weighting severity using field arch and is known as the negative camber of the shell. The
observed sufficient data is lacking. Therefore, this study aims overlying strata above the outer boundary of the pressure arch
to develop empirical models to ascertain PWI and MRWI by do not impose stress on the negative camber but get transmit-
assessing 30 longwall panels representing different geological ted to the abutments through the arches. Therefore, the pres-
and geo-mining conditions. Along with it, it also aims to sure arch act as a primary support that bears the partial load of
• Bilinski and Konopko (1973) • Obert and Duvall (1967) • Gale and Nemcik (1998)
• Sarkar and Dhar (1993) • Kuznetsov et al. (1973) • Singh and Singh (2009)
• Sarkar (1998) • Peng and Chiang (1984) • Singh and Singh (2010a)
• Singh et al. (2004) • Mukherjee (2003) • Singh and Singh (2010b)
• Banerjee et al. (2016) • Ju et al. (2015) • Manteghi et al. (2012)
• Banerjee et al. (2016) • Hosseini et al. (2014)
• Luan et al. (2019) • Jabinpoor and Jafari (2013)
• Zhao et al. (2019) • Shabanimashcool et al. (2014)
• Xu et al. (2015)
• Banerjee et al. (2016)
• Gao et al. (2014)
• Mohammadi et al. (2019)
• Li et al. (2019)
Arab J Geosci (2021) 14:362 Page 3 of 16 362
the strata. Hence, it can be said that the fracturing of the main idea about the particular mine from where it has been collect-
roof is due to its own weight located in the negative camber, ed. Thus, compilation of data set is a cumbersome task. In
i.e. the low stressed zone gives rise to periodic weighting and India, the establishment of longwall mining has completed
is not the cause of great dynamic pressure that comes onto the almost four decades. Until now, thirty-three mines have been
face. Only the imbalance of the pressure arch results in dy- worked out with the longwall powered support technology. In
namic and violent strata behaviour thus giving rise to rock this study, 30 sets of data have been collected from 30
bursts, air blasts and shock bumps. The face and the gate roads longwall panels spread across the Indian sub-continent. The
lie within the low stressed zone of the pressure arch. minimum number of data (n) set has been found statistically
Therefore, the primary role of the powered support is to main- sufficient using the following equation:
tain the integrity of the face by providing resistance only to the 0 2
negative camber. z :σ
n≥ ð1Þ
MOE
been assumed, respectively. Based on the above assumptions Table 4 Descriptive statistics of the predictor and predicted variables
the minimum data set required for the analysis of PWI and Variables Count Range Minimum Maximum Mean Std. Dev
MRWI were 18 and 30. Therefore, the requirement for mini-
mum number of data set is met statistically. The MOE for PWI (m) 30 19 8 27 16.77 4.26
MRWI is more as compared to PWI and the information avail- MRWI (m) 30 112 25 137 74.13 25.40
able for PWI is more when compared to MRWI. Therefore, γ (T/m3) 30 0.39 2.04 2.43 2.23 0.08
this research provides more confidence for estimating PWI G (GPa) 30 3.5 0.49 3.99 1.85 0.98
rather than MRWI. Tm (m) 30 43.8 5 48.8 17.28 8.44
Each longwall panel is unique in itself and represents a par- σt,P (MPa) 30 6.04 0.13 6.17 1.15 1.15
ticular geological or geo-mining setting. Some critical factors σt,M (MPa) 30 3.74 2.21 5.95 4.17 0.90
have been identified from Table 2 and have been utilized for
development of empirical models to predict PWI and MRWI.
The statistical data collected from these mines have created a
unique opportunity to assess cavability and make future guide-
lines. A sample and the descriptive statistics of the data set are & Does the addition of the variable increase the residual sum
shown in Tables 3 and 4. of squared error?
& Does the inclusion of the variable increase the adjusted R2
or not?
& Is the inclusion of the variable statistically significant as
Deterministic analysis: statistical model per partial F-tests?
Variable selection Based on the above defined criteria, the independent vari-
ables that have been finally selected are γ, G and σt,P for PWI
In order to develop models for prediction of PWI and MRWI, model and γ, Tm and σt,M for MRWI model. The effective
several factors have been identified (Table 2). The employment tensile strength σt,P and σt,M can be calculated as per Singh
of all the factors would improve the precision of the model but et al. (2004). The tensile strength of the main roof had to be
increase the complexity. In addition to it, the relationship be- converted to attribute the rock mass tensile strength and has
tween several factors with PWI and MRWI is also difficult to been scaled down by 0.5 and multiplied by RQD. Moreover,
decipher through statistical analysis due to the inherent noise and the shear modulus has been derived using standard constitu-
non-linearity. In order to make the models simple and feasible, tive laws pertaining to Poisson’s ratio and deformation mod-
only the most critical parameters have been selected based on ulus. The deformation modulus of the main roof has been
literature review and the ease with which it can be obtained from achieved by converting the intact rock Young’s modulus
the field. Several statistical criteria have been applied for selec- using the following equation (Zhang and Einstein 2004).
tion of the most appropriate variable that are statistically signifi- Em
cant to predict PWI and MRWI. The following statistical criteria ¼ 100:0186*RQD−1:91 ð2Þ
Er
have been applied for variable selection:
Here G is shear modulus; γ is unit weight; Tm is the thickness of main roof, σt,P is the effective tensile strength of
the main roof during periodic weighting and σt,M is the effective tensile strength of the main roof during first
significant main roof weighting
362 Page 6 of 16 Arab J Geosci (2021) 14:362
The parameters which have been finally selected justify the be 0.79 and 0.71, respectively. In view of the fair R2 obtained for
physical law of roof weighting as γ attributes to the vertical stress Eqs. 3 and 4, it signifies that there are several other parameters
(stress factor) that gets exerted on the face due to the weight of which can be included in the regression models for better predic-
the main roof and not the strata overlying the pressure arch. The tion of PWI and MRWI, respectively. A future work could include
shear modulus and tensile strength attributes to the resistance the identification of the parameters and refining the models.
offered by the main roof to shear and tensile fracture formation
and the thickness of the main roof displays its massiveness. Validation
Multicollinearity diagnostic The validation for the PWI and MRWI models has been done by
its application to predict the PWI and MRWI for four longwall
The presence of multicollinearity amongst the independent var- panels, namely, Balrampur Colliery of South Eastern Coalfields
iables leads to unreliable estimate of the regression weights or Limited (SECL) panel P1, Jhanjra Colliery of Eastern Coalfields
coefficients. This further leads to model formation that are unable Limited (ECL) panels AE1 and AW4, Venkatesh Khani 7 mine
to rightly predict the state variable for a new set of data. of Singareni Collieries Company Limited panel 9. The brief
Therefore, the diagnosis of multicollinearity amongst the inde- summary of the geo-mining conditions of the panels is presented
pendent variables is assessed by determining their variance infla- in Table 8. A quick assessment of the model’s predictive capa-
tion factor (VIF) and tolerance (Liu, Song, and Li 2015). The bility can be made by looking at Fig. 3a and 3b. It is noticeable
threshold value for VIF and tolerance has been suggested from from Fig. 3 that the field measured values and the predicted
Dormann et al. (2013). In Table 5, it can be noticed that no values of PWI and MRWI are in close agreement to each other
predictor variables cross the threshold value of VIF greater than as compared to the other existing equations in the literature. The
10 and tolerance less than 1. Thus, it can be inferred that the error percentage achieved by the proposed equations is always
variables lack multicollinearity and can be utilized to develop lesser then the equations that are available in the literature.
the regression models. Therefore, it can be deduced that the models can be used for
ascertaining the PWI and MRWI of a particular panel during
Multiple regression its design stage.
PWI
Regression 386.84 3 128.95 27.09 0.000
Residual 104.70 22 4.76
Total 491.54 25
MRWI
Regression 3.03 3 1.01 17.68 0.000
Residual 1.26 22 0.06
Total 4.29 25
technique in the field of rock engineering and mining sciences is probabilistic-based computerized method which is able to ad-
seen a surge. Morin and Ficarazzo utilized the MCS technique dress complex problems (Metropolis and Ulam 1949). It takes
along with the Kuz-Ram fragmentation model to ascertain the into account the effect of uncertainty and risk for a variety of
fragmentation of blasted rock in open pit mine (Morin and predictive or forecasting models, in the field of finance,
Ficarazzo 2006). Sari and Sari et al. were able to explain the decision-making and project management. It incorporates
variability of rock mass properties through this innovative sam- the variability of input parameters through random sampling
pling technique (Sari 2009; Sari et al. 2010). Moreover, Ghasemi from statistically derived probability distributive function.
et al. quantified the uncertainty that arose while determining the The probability distribution functions can be in the form of a
factor of safety for coal pillars in underground mine (Ghasemi frequency histogram or a density function that are capable of
et al. 2010). Sari et al. simulated the backbreak obtained from best describing the data distribution of the input parameters
blasting in surface mines by using this stochastic MCS modelling unlike the conventional forecasting or empirical models where
(Sari et al. 2014). An overview of this approach can be found in only a few constant values are obtained. During the MC sim-
Blair (2011). In addition to it, the MCS technique has also been ulation, a random variable is selected for each input parameter
applied in the domain of slope stability analysis (Manteghi et al. according to their range of estimates and is subsequently fed
2012; Mojtahedi et al. 2019). Few researches have been done to into the deterministic model. The result obtained is recorded
estimate the risks related to flyrock distance in quarry blast and the simulation is reported for a pre-determined number of
(Armaghani et al. 2016; Ghasemi et al. 2012). Furthermore, times. Post simulation, a large set of result, is acquired from
Murmu et al. estimated the probability of occurrence of various the model, which have been obtained as a result of random
magnitude of peak particle velocity arising from bench blast near input values. These results delineate the likelihood or proba-
Chittorgarh Heritage Fort (Murmu et al. 2018). bility of the risk that can occur in the physical system under
study.
There are primarily two objectives that can be achieved
Monte Carlo simulation through the MCS. Firstly, the quantitative examination of
existing uncertainties or variables in the physical system there-
The MCS technique was first introduced by Metropolis and by making it susceptible to risk. Secondly, the role of contri-
Ulam and has now gained wide acceptability as a full-fledged bution key parameters responsible for variability in the system
through sensitivity analysis. A flowchart of the whole meth-
Table 7 Summary of the regression for the two proposed models odology along with MCS technique is shown in Fig. 4.
Variables Coefficients Standard error t statistics p value
Table 8 Brief summary of the geo-mining conditions of the longwall panels used for model validation
& The limits of the probability distribution are a function of The heart of the MC simulation is generating random var-
the database. Therefore, more data renders a more com- iables for input parameters by selecting an appropriate sam-
prehensive model. pling technique. The Latin hypercube sampling technique is
& Not all scenarios generated during the MCS are practical chosen over the conventional Monte Carlo sampling as it re-
in the field. Therefore, it calls for sound judgement in quires less computation time and yields lesser standard error.
deciphering the impractical scenarios so that it does not In addition to it, it stratifies the cumulative distribution func-
influence the overall engineering measures during tion curve of the input parameter into equal intervals from
weighting. which random values are acquired. This helps in making sim-
ulation converge quicker as compared to when any other sam-
The @RISK Palisade software has been employed for the pling technique is used.
MC simulation. The software works as a MS-Excel™ add-in, The steps that have been undertaken to conduct MC simu-
making use of the MC functions and random distributions in lation are listed below:
the form of spreadsheet models. It accommodates for basic
data fitting using the maximum likelihood estimators. In this & The sample data pertaining to each input parameter have
study, MCS has been applied in two deterministic models, i.e. been complied.
the PWI model and MRWI model, i.e. Eqs. 3 and 4, respec- & The deterministic models which best describe the physical
tively. All the input parameters, namely γ, G, σt,P, Tm and σt,M system of cavability, i.e. the PWI and MRWI models,
have been fitted to the aforestated variables. Table 9 illustrates have been developed as represented in Eqs. (3) and (4).
the details of the probability distribution that have been & The probability density functions (PDF) which best de-
assigned to each input parameter. Figure 5 portrays the fre- scribe the sample data of distribution of the input param-
quency histogram concerning each input parameter. The eters have been defined.
goodness of fit test to ascertain appropriate distribution fit & In the MC simulation, 10,000 iterations have been execut-
for the input parameters has been determined by employing ed for random realization generations for input
the chi-square (χ2) test. parameters.
Arab J Geosci (2021) 14:362 Page 9 of 16 362
& The generated realizations are fed into the two determin- to it, large number of scenarios have been covered through sev-
istic models. eral random combination of input variables to obtain the state
& Output as PWI and MRWI has been obtained in the form variable, which are beyond the control of the design engineer.
of PDF and cumulative distribution function (CDF). Therefore, it can be comprehended that the MCS technique is a
good tool to simulate roof strata weighting.
The output of the state variables obtained from the MCS has The severity level associated with the PWI is classified in
been depicted in the form of PDF in Fig. 6a and 6b. Furthermore, Table 10 based on the observation of the condition of the
the CDFs of the measured, predicted and simulated data have longwall working face of several panels during the periodic
been compared to assess the credibility of the MC simulation weighting. Table 11 enlists the condition of the longwall working
(Fig. 7a and 7b). It can be noticed that the CDFs are in close face during the occurrence of periodic weighting for various
proximity to each other displaying good agreement. In addition panels. Three categories, namely, low, moderate and critical
362 Page 10 of 16 Arab J Geosci (2021) 14:362
Sensitivity analysis
be seen in Table 13. It is evident that for PWI, the weight of the Conclusion
main roof majorly governs the weighting phenomena whereas for
MRWI, the tensile strength plays a pivotal role as the main roof The stability of the longwall working face is of prime concern for
has to overcome it to undergo tensile fracturing. the design engineer as it directly attributes to the economic loss,
In the correlation-based sensitivity analysis, the rank order safety of men and equipment. Therefore, an attempt has been
correlations are determined between the input and the state made to cater to these uncertainties by employing the
variable during the simulation process. The rank order corre- probabilistic-based approach. The important features studied un-
lation coefficient can take a value anywhere between − 1 and der the current research are summarized below. A comprehen-
+ 1. The magnitude of the correlation coefficient explains the sive database pertaining to 30 longwall panels representing vary-
influence of the input over the output whereas the sign con- ing geo-mining conditions has been prepared. Some critical fac-
vention unravels the nature of the relationship between the tors like tensile strength and thickness, unit weight and modulus
same. The results of the correlation-based sensitivity analysis of elasticity of main roof have been selected to estimate the
comply with the results obtained from the regression-based weighting intervals (PWI and MRWI) utilizing regression. The
sensitivity analysis. The PWI is influenced by in descending predictive capability of the regression models is put forward by
order γ, σt,P and G, respectively. For the MRWI, the σt,M plays calculating the R2, 0.79 and 0.71, for PWI and MRWI model,
a major role followed by the γ and Tm. respectively. Furthermore, the statistical significance of the
Arab J Geosci (2021) 14:362 Page 13 of 16 362
models has been achieved by comparing it to the other existing MRWI) show lognormal distribution incorporating random com-
analytical and empirical models available in the literature. The bination of varying predictor variables. The comparison between
models developed have been found to show lesser margin of the CDFs of measured, predicted and simulated results has been
error as compared to other equations. The regression models made, which displayed the credibility of the MCS based on its
have been used as deterministic mathematical model for the close proximity to each other. Furthermore, the condition of the
probabilistic analysis. The Monte Carlo simulation (MCS) tech- longwall working face during periodic events has been described
nique has been employed by determining the PDF of the input for all the longwall panels under the study. Consequently, the
parameters and random variable generation using Latin hyper- severity level of periodic weighting has been classified. Through
cube sampling method. The PDF of the state variables (PWI and the MCS it has been determined that the probability of periodic
Table 10 Probability of
occurrence of PWI of different PWI (m) Severity level Weighting characteristics Probability of occurrence
severity level
< 17 Low Readily controllable 0.50
17 to 19 Moderate Operationally controllable 0.24
>19 to 27 Critical Uncontrollable 0.26
362 Page 14 of 16 Arab J Geosci (2021) 14:362
Variables Min. Max. Mean Std. Dev 5% 95% Table 13 Sensitivity ranking of input variables
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study, the application of effective roof softening methods has Ghasemi E, Shahriar K, Sharifzadeh M, Hashemolhosseini H (2010)
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