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ABSTRACT: Wells play an important role in subsurface activities such as oil/gas exploitation, carbon dioxide (CO2) and hydrogen
storage. During these activities, wells are submitted to various mechanical and thermal loadings which can lead to the creation of
fractures in the near-well region (cement sheath and rock formation), and thus be potential leakage paths. Analytical and numerical
understanding of the stress distribution that may lead to fractures around the near-well is therefore crucial. Depending on the casing,
cement sheath, formation properties, and the in-situ stresses, the analytical model predicts the induced stresses which can lead to
fracture creation, while the numerical tool is used to model the propagation of these fractures. A modified discrete element method
(MDEM) is used in the numerical simulations. The results show that the fracture creation and propagation not only depend on the
casing pressure, initial in-situ stresses, and pore pressure, but also on the formation rock's mechanical properties such as the Young's
modulus.
observed after mechanical loading on the casing (Anya et
1. INTRODUCTION
al., 2020; Goodwin and Crook, 1992; Skorpa et al., 2019;
Wells are needed in various subsurface activities Skorpa et al., 2018; Vrålstad et al., 2019). The observed
including oil/gas exploitation, greenhouse gas storage, cracks are not only limited within the cement sheath but
etc. The construction of these wells can be simplified as can propagate also into the rock formation nearby.
follows: a hole goes through different formations, a steel
hollow cylinder (called casing) is run into the hole, and a
cement paste in injected into the annular space, which
hardens to become the cement sheath (Figure 1). One of
the main concerns in well construction is to achieve zonal
isolation, which prevents downhole fluids that are under
high pressure to leak and flow up to shallow formations
or to the surface in an uncontrolled manner. However,
during their life, wells are submitted to various
mechanical and thermal loadings which can create radial
fracture in the cement sheath and surrounding, and thus
compromise their integrity. It is therefore important to
investigate the mechanism controlling the fractures
creation and propagation as well as their extension from
the cement sheath to rock formations nearby. It was
shown that the main failure mechanics following loadings
applied to the casing include inner and outer debonding at Figure 1. Well architecture, usually composed of hole, casing
and cement sheath.
the casing/cement and cement/rock interfaces,
respectively, shear damage, radial cracks and axial
More recently, a laboratory experiment on a mini-well
disking (Bois et al., 2012; Bois et al., 2011). Most of these
setup was performed. With this setup it was possible to
failure mechanisms have been confirmed in laboratory
control both the confining (or outer) pressure and the
experiments where crack creation and propagation are
casing (or inner) pressure, as well as the possibility to scan
the setup under pressure with CT (Taghipour et al., 2021). They concluded that the Young's moduli of the cement
A class G cement paste was injected into the annulus and the rock were the key properties controlling the
between the casing and the rock formation (Castlegate cement sheath failure. Gheibi and coworkers (Gheibi et
sandstone in this case). The cement was cured for two al., 2021; Gheibi et al., 2019) used the modified discrete
days at ambient temperature and under 2 MPa of element method (MDEM) to numerically analyze the
confining pressure. In the first experiment (with no effect of the tensile strength of cement and that of the
confining pressure), the confining pressure was released confining pressure on radial fracture propagation. They
after curing, and the casing pressure was increased to showed that under 20 MPa of confining pressure, crack
45 MPa. In the second test, the rock's pore pressure and creation and propagation can only be limited within the
the confining pressure were increased to 5 MPa and cement sheath even at casing pressure as high as 87 MPa.
2. NUMERICAL DESCRIPTION
Figure 2. Radial fractures due to casing pressure and after CT
The modified discrete element method (MDEM) code,
scan (under pressure): (a) with no confining pressure, (b)
confining pressure of 8.5 MPa (Taghipour et al., 2021).
developed at SINTEF, is used to simulate fracture
(R = rock, ce = cement, ca = casing, F = fracture). propagation in the near-well. Written in MATLAB and
C/C++, this code was first developed by Alassi (Alassi,
Beside laboratory experiments, other methods have been 2008; Alassi and Holt, 2012) for failure in the context of
used to investigate cement sheath integrity, which include reservoir geomechanics.
theorical modelling (Bois et al., 2012; Thiercelin et al.,
1998), finite elements-based methods (De Andrade and
Sangesland, 2016; Orlic et al., 2018) as well as discrete
elements method. Thiercelin et al. (1998) used
thermoelastic modelling to examine the conditions under
which radial cracking or debonding may appear in the
cement sheath. Their results revealed that the downhole
conditions as well as the thermoelastic properties of
casing, cement and rock all play important roles in the
failure mechanisms. They also underlined that having a Figure 3. An element in MDEM. The red dots show the contacts
high compressive strength cement formulation is not and their allocated ID (Alassi, 2008; Gheibi et al., 2021). A
always a solution to prevent cracks. De Andrade and triangle element (continuum) is made of the centres of three
Sangesland (2016) investigated the effect of casing stand- particles that are connected by springs. A force is transmitted
off (not centralized in the hole) and thermal loading on when a relative displacement occurs between the particles.
cement sheath failure using a finite elements method.
Its use has been extended to reservoir pressurization, ur + iu = (u + iv)e − i (4)
hydraulic fracturing, fault reactivation (Rongved and
Cerasi, 2019) as well as casing pressurization (Gheibi et
rr + = xx + yy (5)
al., 2019). MDEM is a hybrid code, which can capture − rr + 2i r = ( yy − xx + 2i xy )e2i (6)
both continuum (in elastic regime) and dis-continuum
(when an element fails) behavior of material. An element where ur and u are radial and tangential displacements,
in the code, as presented in the Figure 3, can only be a
triangle in 2D or tetrahedra in 3D, and the boundary rr , and r the radial, tangential and shear stress,
conditions are given in cartesian coordinates. The code is respectively, and ei = cos + i sin . The traction in the
coupled with the open-source MATLAB Reservoir material is defined by:
strain ( 1 0 , 2 0 , 3 = 0 ) and = (3 − ) / (1 + )
Figure 4. Three concentric hollow cylinders.
for plane stress ( 1 0 , 2 0 , 3 = 0 ). The analytical
computations given in this section are for the plane strain For a well architecture, the hollow cylinders of Figure 4
problem. In polar coordinates, the displacements and represent the casing, cement sheath, and rock (see Figure
stresses are derived from equations (1)-(3) as follows: 1 on Formation 1's region). The casing has an inner radius
a and outer radius a1 . The inner radius of the rock is a2 3
c1 = P0 − 2 Pi (23)
and its outer radius b . The cement sheath is then limited 2 1 2 1
by a1 and a2 . The three materials are characterized by where j are dimensionless constants given by:
their shear moduli and Poisson's ratios (G j , j ) , with
a12 − a 2 2 1
j = 1, 2, 3, standing for casing, cement, and rock, 1 = +
respectively. The pressure Pi is applied at the inner
b2 1 1
surface of the casing, and the pressure Po is applied at the 2 a2
2 = 1 − 2 2 (24)
outer lateral surface of the rock. From equation (10), there 1 1 b
are six unknown constants, which need six independent
2
( )
2 2 2 3 (18)
d2 = b P0 − 2a c − 2 b − a c3
2 2
2 2
2 2
2
(34)
2a12c1 + d1 = 2a12c2 + d2 (19)
d3 = b2 ( P0 − 2c3 ) (35)
2a c + d2 = 2a c + d3
2
2 2
2
2 3 (20)
a2 Pi = 2a2c1 + d1 (21) In the case of similar materials ( G1 = G2 = G3 = G and
b2 Po = 2b2c3 + d3 (22)
1 = 2 = 3 = ), it can be demonstrated that:
1 b2 P0 − a2 Pi
c1 = c2 = c3 = (36)
where 1 = G1 / G2 and 2 = G2 / G3 are dimensionless 2 b2 − a 2
parameters, G1 , G2 and G3 being the shear moduli of the a2 b2 ( Pi − P0 )
d1 = d2 = d3 = (37)
casing, cement and rock, respectively. The resolution of b2 − a 2
the system given in equations (17) - (22) leads to: and
ur =
(
( − 1) b P0 − a Pi
2 2
r
)
−
1 a b ( Pi − P0 )
2 2
(38)
(a,d). When increasing the casing pressure, the radial
stress and radial strain increase, while the tangential stress
4G b2 − a 2 2G b2 − a 2 r ( ) and strain decrease. Particularly, for the casing pressure
rr =
(
( − 1) b P0 − a Pi
2 2
+
)1 a b ( Pi − P0 )
2 2
(39)
up to 7.5 MPa (d), the tangential stress is compressive
(positive) in cement and rock. With further increase of the
4G b2 − a 2 (
2G b2 − a 2 r 2 ) inner pressure, the tangential stress become progressively
=
(
( − 1) b P0 − a Pi
2 2
−
)
1 a b ( Pi − P0 )
2 2
(40)
tensile (negative) in the cement sheath and the rock. At
casing pressure of 45 MPa, the tensile stress is as high as
4G b2 − a 2 2G b2 − a2 r 2 ( ) 370 MPa, 10 MPa and 12 MPa in the casing, cement, and
b2 P0 − a2 Pi a b ( Pi − P0 ) rock, respectively. This high tensile stress within the
2 2
Figure 5. Strains, and stresses as a function of casing pressure for constant pressure applied to the formation: P o = 5 MPa.
being softer or stiffer than the cement. When increasing 4. SIMULATION, RESULTS AND DISCUSSION
only the casing pressure from 5 to 25 MPa (and using
For numerical simulation, the system of Figure 4 has been
properties of Table 2), it can be observed that the tensile
meshed with different domains to be as close as possible
stress appears earlier in the stiffer rock (Figure 7).
to the experimental configuration. Like the analytical
Table 1. Materials properties. description, the simulation is limited here to the 2D case.
The meshed domains are presented in Figure 8 within a
Material Casing Cement Formation
square of 0.5×0.5 m2 in cartesian coordinates. The
a = 30.15 mm a1 = 32.15 mm a2 = 38 mm boundaries are constrained along the x- and y-axes at the
Size left and bottom sides, respectively, while boundaries at
a1 = 32.15 mm a2 = 38 mm b = 76 mm the right and top sides are free for movement. Only x-
Figure 6. Radial and tangential stresses for different material when Pi = Po = 5 MPa.
Confining region
Rock formation
Cement sheath
Casing
Fracture/crack
Size: OD (mm) 60.3 64.3 65.0 76.0 152.0 155.0 200.0 500
Young modulus [GPa] 0.28 200 2 8.0 7.5, 15, 30 0.028 2.8 7
Poisson ratio [-] 0.48 0.27 0.15 0.15 0.28 0.48 0.45 0.25
Porosity [-] 0.95 0.02 0.40 0.40 0.29 0.02 0.95 0.3
and rock at casing pressure of 15 MPa (d), and many more correctly calibrate the model to recreate the observed
cracks at 35 MPa (j). The rock's Young's modulus also fracturing from the experiments. Once this is achieved, it
strongly affects the crack initiation and propagation. For is a straightforward matter to upscale dimensions to field
example, at a given casing pressure of 10 MPa, there are well sizes. In addition, the MDEM code was designed for
no cracks when the rock's Young modulus is 7.5 GPa, anisotropic in-situ stresses in cartesian coordinates, where
while many cracks have appeared in the cases of higher the main fractures propagate along the direction of the
rock's Young's moduli (b, c). It is therefore observed that maximum horizontal stress. For isotropic boundary
the higher the rock's Young's modulus the earlier cracks stresses, in theory, the cracks can start at any point around
appear in the rock and/or cement sheath. This observation the wellbore. However, even with the use of a confining
agrees with the analytical solution presented in Figure 7, domain, it was found that the x- and y-axis were
which showed that the tensile stress appears earlier when systematically the main directions of first cracks initiation
the rock is stiffer. A softer rock indeed is more deformable and propagation (e.g., see Figure 10b, d).
and thus permits less buildup of the tensile stress, as
observed in the stiff rock. Also note that for the rock's 5. CONCLUSIONS
Young's modulus of 30 GPa, there is almost no crack in
the cement sheath for the casing pressure up to 15 MPa, A combined analytical and numerical approach was used
while many cracks have appeared in the rock (c, f). A in this paper to investigate the effect of rock stiffness on
damaged region can also be observed at the interface crack initiation and propagation around the borehole.
cement/rock (for stiffer rock) and increases with the Equations of multi-hollow cylinders were derived, and the
casing pressure (c, f, i and l). stress and strain distributions were computed. The results
showed that under certain casing pressure, the tangential
At the casing pressure of 45 MPa (Figure 11), it is stress becomes negative (tensile) and is responsible of
observed that some boundary effects appeared in the rock radial cracking. In addition, it was observed that the stiffer
with higher Young's modulus. These boundary effects the rock the earlier the tensile stress appeared with
manifest themselves by formation of a damaged region increase of the casing pressure. For simulations, the
within the rock, which could have probably increased MDEM code was used. The parameters were calibrated
with higher casing pressures (Figure 11n). Overall, the on the experiments of Taghipour et al. (2021). The results,
simulations agree very well with the experimental results which agreed very well with the experimental
(Figure 2). Some compromises were however needed to observations showed that under constant confining
obtain satisfactory and semi-quantitative match between pressure, radial cracks increased with the applied casing
the simulation results and the laboratory experiments. pressure. At fixed casing and confining pressures, radial
These can be summarized by stating that the MDEM cracks increased with the rock's Young's modulus. When
software was conceived for porous rocks and therefore it the rock's stiffness is higher than that of the cement and
was not straightforward to include steel casing and rubber its tensile strength lower, the cracks started in the rock
sleeve, without having rigorous interfaces between them
before propagating into the cement sheath.
and the geomaterials. Interface transitions are best
captured with a detailed mesh, however computing time
becomes excessive if the whole domain is discretized in 6. AKNOWLEDGEMENTS
detail, especially as fracturing starts to develop. It is thus This publication has been produced with support from the
very tempting to reduce the modelling domain extent, European Union’s Horizon 2020 research and innovation
although this is not easily done without compromising program, grant no. ENER/H2020/764531/SECURe. The
accurate representation of applied stresses, especially in authors would also like to acknowledge Idar Larsen for
the isotropic stress case. Eventually, it was possible to guidance and advices during the numerical simulations.
Downloaded from http://onepetro.org/ARMAUSRMS/proceedings-pdf/ARMA21/All-ARMA21/2479314/arma-2021-1233.pdf by Yangtze University, kai wang on 06 September 2023
Figure 10. Effect of rock's stiffness on fracture around the well under a confining pressure of 5 MPa and for casing pressure up to
35 MPa.
In Proceedings of the SPE Annual Technical
Conference and Exhibition, New Orleans, 4–
7 October 2009.
9. De Andrade, J. and S. Sangesland.
2016. Cement Sheath Failure Mechanisms:
Numerical Estimates to Design for Long-
Term Well Integrity. Journal of Petroleum
Science and Engineering. 147: 682-698.
10. Gheibi, S., N. Agofack, and S.
Sangesland. 2021. Modified discrete element
Figure 11. Effect of rock's stiffness on fractures around the well 11. Gheibi, S., Sangesland S., Vrålstad T. 2019. Numerical
under the confining and casing pressures of 5 MPa and 45 MPa, modeling of radial fracturing of cement sheath caused
respectively. by pressure tests. Proceedings of the ASME 2019 38th
International Conference on Ocean, Offshore and Arctic
Engineering OMAE2019, Glasgow, June 9-14, 2019.
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