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    E-203-05 A-port

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    12 views16 pages

    E-203-05 A-Port

    Uploaded by

    Rujisak Muangsong

    Copyright:

    © All Rights Reserved
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    E-203-05 KITZ A-port® Specially designed for control and shut-off of slurries, highly viscous fluids and fibrous fluids, such as pulp and paper material in processes. Recommended as a more reliable substitution for conventional kife gate valves, featuring a quarter-tum drive mechanism to ease automated valve operation and a rigid structure for longer service life. Also reduces space requirements and eliminates concems about stem leakage Ns Gall it Lamba’ which symbolizes the shape ofthe valve por, where its sharp edge cuts trough alt objects suspended in ‘he tne fluid whe the ve ts being coed IKIT2 CORPORATION KITZ A -port® Control Valves Design Features 1. Sharp solid cutting A trunnion mounted disc is sharply edged for cutting solids and fibrous objects mixed inline fluids, preventing disturbance to valve closing operation, and minimizing fluid residue within the valve bore. f 2. Choice of trims Choice of two different trim configurations is available, depending on the planned service condition: FLEKSEAT, made of spring steel Type 316, provides, elasticity in its contact with the hard-chromium plated ‘CF@M disc for higher sealing performance. Recom- mended for pulp and paper mill process control and services where higher sealing performance is critically required on valve shut-off. Always good for throtting service. (KITZ Fig. UVC) tee KNIFESEAT, made of Stellte deposited steel Type 316, contacts hard-chromium plated CF8M disc for heavy duty services. Recommended for slury service, and all ther abrasion services. Also good for high viscosity ‘services including pulp and paper mill processes. Always recommended for throttling service. (KITZ Fig. UCT) _ 3. Structural reliability Metal-to-metal contact is accommodated between body and cap, and between seat and cap, for correct, seat centering and adequate depressing force. Spline shafted stem ends are firmly jointed with the disc for correct disc centering and higher operational durabil- ity. In addition, trunnion mounting of the disc on the body helps increase total structural reliability of the valve against extraordinary piping stress. 4. Stabilized operating torque Metal backed PTFE stem bearings are employed on top and bottom stems for minimized and stabilized torque of valve operation. Fine finish of the disc sur- face and other sliding surfaces of components also helps smooth operation of the valve. 5. Maintenance ease Two-piece split body construction provides the con: venience of easy maintenance which is always crit cally required for handling viscous or fibrous line fluids. 6. High flow efficiency Full bore design guarantees maximized and linearized flow characteristics with minimized pressure loss, helping viscous or fibrous line fluids pass through the valve bore smoothly. 7. Valve automation ‘Quarter-turn valve drive mechanism enables techni- cally easier mounting of valve automation measures such as electric and pneumatic actuators. Integral pads are provided for easy, safe and assured on-the- spot actuator mounting without disassembly of valve glands, as required by ISO standard. Note: Customers are requested to prepare mounting brackets and connectors chosen for their valve actua- tion as illustrated here. Caution: KITZ A-port® control valves are designed for uni-directional flow control. Be sure to mount the valve correctly so that the direction of line flow matches the direction of the arrow mark cast an the valve body. f Y Design Features Choice of two diferent trim configurations for general service or heavy duty service ‘Automation ease with integral actuator mounting pad conforming to ISO 5211 ‘Low friction high seal PTFE gland packing set Low friction metal backed PTFE stem bearings on top and bottom stems ‘Top and bottom stems for trunnion mounting of disc. firmly jointed with disc. ‘Sharply edged A- with wide rangeak ort ity. Full bore design for high flow efficiency Metal-to-metal contact for correct seat centering and high operational durability ‘Two-piece bolted body construction for easy maintenance 1 KITZ A-port® Control Valves Design Data Design specifications Valve structure Split body side entry, RF-flanged, full bore, trunnion mounted disc ‘Wall thickness ASME B16.34 Class 150 / Class 300 F- dimensions JIS B2002 of ASME B16.10 Class 160 / Class 300 for ball valves End connection F-flanged to JIS 82238 10K / 20K or ASME B16.5 Class 150 / Class 300 Actuator mountingpad | 1SO5211 P-Trating JIS B2238 10K / 20K or | ‘ASME B16.34 Class 150 / Class 300 Operation Quarterturn Test Pressure uls 10k 2.06MPa (21kgtlem?) to JIS 82003 lS 20K 5.00MPa (51kgtlcm?) to JIS 82003 Shell test Hydrostatic ‘ASME Class 150 2.93MPa (450psi) to API 598 ‘ASME Class 300 7.59MPa (1,125psi) to API 598 ecules FLEKSEAT ‘Allowable leakage 0.0005% of Nominal Cv to Hydrostatic or for general service IEC 534-4 Class IV-SI ANSI FCI 70-2 Class |VX0.05 pneumatic at — — 030MPa KNIFESEAT Allowable leakage 0.5% of Nominal Cv to (4kgHfom? or 60 psi) forheavy duty service | IEC 534-4 Class II ANSI FCI 70-2 Class I Maximum Allowable Seat Leakage |Per minute under 0:38MPa (4kaf/cm) test pressure} area FLEKSEAT (UVO) KNIFESEAT (UVCT) Cv at full | Hydrostatic | Pneumatic Cy at full | Hydrostatic | Pnoumatic inch_|_mm_| opening (ec) wy) ‘opening © (Wo 1 25 25 36 0:6 3t 442 193 1% | 40 85 124 053 100 142 | 622 2 50 145 207 0.90 160 ze | 884 ae | 6s 240, 342 1.49 265 378 1646 3 80 380 sat 236 400 | 570 2486 4 | 100 | 550 783 3.42, 585 834 3636 S| 15 960 potay, 597, 1010 144 e276 6 | 150 1800 214 932 1860 220 9632 8 | 200 2700 335 | (168 270 | 382 “17080 10 | 250 4300 e267 4400 626 27340 6200 883 385 "6300 898, 39140 14 | 360 8200 1168 510 8300 1182 51580 Condition: Absolute air pressure QOIOMPa(OS3kefom A at 26 2 KITZ A-port® Control Valves Pressure-Temperature Rating wrairatene) pe rain) os “ ne 0 400150) 710 @ 392400) = 20240) 8 saxon Pressure posto FLEKSEAT 2.6128) _/ KNIFESE: 1.96020) act 5 1.98020) aa { a 0 0.980) ba 200 «100 «150200 «a50~—«aU0T 0 5 100 150 200 250 SODT. Temperature Temperature {D¥alve body rating to JIS 82298 10K sien! ‘Dave Body rating to IS £2238 10K steot ale body rating Yo ASME 816.24 Glass 150 CFS |2Vave Cody rating to ASME 616.34 Ciass 150 OF 8 Waive body rating to JIS B2238 20K stool ‘Syawe Body tating 0 JIS 82230 20K toe: EWalve Body tating o ASME 516.34 Class 300 CF Nave body rating to ASME B16.34 Cass 200 CFB KNIFESEAT made of hard-faced heavy stainless steel is coupled with hard-faced stainless steel ball for handing slurries under high diferential pressure, and handling fuid of high viscosity. FLEKSEAT made of hard-faced flexible stainless stee! and supported by stainless steel spring is recommended where higher sealing performance is required. “The products introduced in this catalog are all covered by the 1SO 9001 Certfication awarded KITZ Corporation in 1989, the ‘earliest in the valve industry. KITZ A-port® Control Valves Product Range wy lee 7] | |e | o0 | 100 | 125 | v50 | 200 | 250 | 0 ave operation ase : | i ent [tm [2 fete |s|s|e|e [wa] [Lever elelelelelelelele eee nsrmarl so | z oar ASME elele e Cane 150 ; FITZ preumatc actus elelelelelelelelelelele Cover elelelelelelelelel | 1] uis20K/ St | ia Goat Ashi | elele Class 300 + Zp acuors elelelelelelelelele KITZ Product Coding Example: Lever operated ASME Class 150 @ Valve operational measure © Material symbol for stainless steel ‘A-port® control valve, CF8M shell L ever handle body atrial RRIFESEAT tin @ 2 wormgpr , molto A-pon® conto valve L—150UVCTM B ne KITZ B-type double action Oey * T 2 ae peut attr (© trunnion mounted ise e @e00080 BS ..... KITZBS-type spring return, powumate neki © hm symbo B90. ITZBS pe epg Tr FESEAT rhea ay return pneumatic actuator a FeferoKtTzcatN E-2i0orCes0fr None FLEKSEATIr gral detailed information of KITZ pneumatic actuators © Shell material MW onASTM CFBM or JIS SCSI4A Seg reece None... ASTM CF8 or JIS SCS18A 150 .... ASME Class 150 10 on SIS 10K 300 ... ASME Class 300 20 nn Sl 20K ‘This celsog uses MP, a Sunk forindeaton of pressure, For eade corwaiore,Howove pl and Kgl ave lo usa for ANd NS wid pode ope, KITZ A-port® control valves were tested by Deltt Hydraulics Laboratory in Delft, the Netherlands and various flow data such as valve flow coefficient, liquid pressure recovery factor, cavitation coefficient and torque coefficient were satisfactorily measured and certified by this internationally respected technical institute, Doilt Hycrauics Laboratory, Det, the Nethertanae KITZ A-port® Control Valves Dimensional Data (ements Tim ASME Class 150 JIS 10K FLEKSEAT — L-150UVC(M) —_L-10UVC (M) KNIFESEAT — L-450UVCT(M) —L-toUVCT (Mm) In.case of CFBM valve body, KITZ Fig. shall be sulixed with “Mt ae oo L b " Hi > SS We | a0) —98 [405 [ er [198 [ 76 | a0 2 [so] 61] 178 |e _| aes | 250 2a es| 6 ie | 76 12s} orto 3 [a0 76 | 20s [77 | ~a5 [708 [400 ‘| 00-| toa | 2999 | “651985 | a0 [195 | —vz7 | 956 asa | ons | asr | ano [150 | 182 | soe |“ 197 | ~a82 | 182 | 7000 ‘8 [200| 203 | asr | ons | ago | 265 | 1500 Come ares Tim ‘ASME Class 160 JIS 10K FLEKSEAT © G-150UVE (M) —_G-10UVC (M) KNIFESEAT — G-1SOUVCT(M) —G-10UVCT (M) In case of CFBM valve body, KITZ Fig. shall be utixe with “MF a RL | 6150] ee _| Sea _| tar | a0 1a 55 8 [200] 200 | 487 [zens | 410 | 2058 285 0 250-| 254 [858 _| 668 | #46128 535 12 [00] ans | 610 | 260 | 5281365 5 734 14 [350] 97 eos | 23s | sar | sass 194 EERE ALLS Trim ‘ASME Class 150 JIS 10K FLEKSEAT — B-YS0UVC(M)_B-10UVC(M) KNIFESEAT — B-1SOUVCT(M) —_B-1OUVCT(M) In.cace of CFEM valve body, KIT2 Fig. shal be sutixod wth *M" = ate tutus [e [e& [sm [iar | «| as | 088 | ae | as) BT 361065 | 67 | 90576 | as | 177 | po S1_[ ame | 69 | 9005 | eas | as | i77 4} 190 | 76 | 407s | 97 | 272 | 205 78 08 54 | 106 25 8S oo | 200 | 90) ave 1335 | 272 | 235. 27 —| 356 [158 so05 [157 | aes [-aea |g, 152 | 994 _[ 197 614 | 182 | 928 | 28 ag as7 | gas | 600 | 2065 [43 | 67] 5g 254 | 533 | 2685 | 746 [2685 | 403 | 367 | m5 610 | 00 [13 | s655 | oat | 827 | gg 3o7 | eas | 203 | e605 | aoas | eat | 527 KITZ A-port® Control Valves oneal ¢ iensional Data Trim ‘ASME Class 150 JIS 10K FLEKSEAT —BS-1S0UVC(M) —_BS-10UVC (M) e € KNIFESEAT BS-1S0UVCT (M)__BS-10UVCT (M) In case of CFEM valve body. KITZ Fig. shall be sufixed with “Mt = Valve size 7 Se ee Style a BS Te [40 | 98) 165 | 67 | 3376 [a0 ea 2) e0| 81) ve es | 3605 | 45 | 210 a a 3 [e0| 76 | zs [77 | asa [1068 | 276 | ast_| oss ¢ | 1o0| toe [220] are | 1955 | 276 ast 5 [15 | 127. 157_| 351 | 575] pg Seto jee —[-as 576 ‘8 {200 | 208 2065 | 446 [745 Tae 70-250 | 254 2535 | 446 | 745 12 [s00 | 0s 3655 | 68 | 931 | ose 14 [350 | 557/686 2089505 [4035 | ose | 03 Class 150/ 10K BSW-type act Trim ASME Class 150 _ JIS 10K FLEKSEAT —BSW-150UVC(M)_BSW-10UVC (MM) KNIFESEAT —BSW-1SQUVCT(M) _BSW-10UVCT (M) In case of CFBM valve body, KITZ Fi. shal be suixed with — aie Paes ae ee i) eee [| oe 1 S| | @ | 6) 6as 28 BSW Te [40 [98 | 165 er 363 | 76 352] pow 2 | s0[ si | 176 | eo | oe9s | aa woz |S? Ba] es | es | 19076 | ears [97 482 —3 [eo] 76 | 20 [77 asa | 108 482_|BSMKs 4 {00 | 402 | 220 [99 [ 479 | 1338 482 1 a 008 6 [aso 152 | aad a7 | eta 182 09 | BSH ‘8 [ao0.| 23 | 457 | zon | 609 | 225 725 lesws 70. | 250 | 254 | 08 | 2685 | 746 | 265 795 12 [900] 305 | 610) 260 627 | 9655 | 638 | 1008 | Bw g 14 [aco] se7_| 686 | 259/505 | 4085 | 636 | 1006; (ACR Lr Aiea ee {or details, refer to KITZ Cat. No. E-350 or C-350. B-type: Double action BS-type: Spring return BSW-type : Spring return with manual handwheel Design Specifications Operating media: Air pressure ‘Standard operating pressure: 0.39MPa (4kgt/cm? or 60psi) Pressure supply range: 0.39~0.69MPa (4~7kgt/cm? or 60~ 100psi) Cylinder test pressure: 0.97MPa (9.9kgl/cm? or 140psi) Driving shaft rotating angle: 90° (++5") Permissible ambient temperature range: —20~+60°C (— 4~+140°F) Rater to Page 8 for Actuator Selection Guide 6 KITZ A-port® Control Valves Dimensional Data Tom ASME Class 300 JIS 20K FLEKSEAT — L-00UVG(M) —_L-20UVG(M) KNIFESEAT — L-300UVCT(M)—_L20UVCT(M) tn case of CFOM valve boy, KITZ Fig, shal be sutixed vith" cae | ce | 715 | 160 735_| 198 | 79 | 250, 37s _|_ 2a | 975} 290 02 | 248 —|~100 | 400 i205 | ase | 100 | a0 v5 | 400 187 | 460 1e2 | i000 2265 [1500 es Tim ‘ASME Class 300 JIS 20K FLEKSEAT — G-S00UVC(M) — G-20UVC(M) KNIFESEAT — @S00UVET(M) —_G-20UVCT(M) Incase of CFE vave boy, KITZ ig, shall be sutfxed wit Vavesta wets |e fu laf fola 6 [130] 158] wa] vee || ve? | 310] 8 [00-203 [one | zen | 410 | 2265 | 380 |e “o-/as0 [25468 _| 2025 | 446 | ses | 500 | 035 Crees Tim ASME Class 300 sts 20K FLEKSEAT — B-300UVC(M) —_B-2OUVCIM) KNIFESEAT — BQOQUVCT(M) —_B-20UVCT(M) In caso of CFEM valve body, KITZ i, chal bo sufied wah Pie ol H [om | © | & | ste 25] 25 Bs | Tas | se 98 | ot 7 | a0] 28 363 [79 2 | 80] 81 ses] 7s] 5 | 17 | Be Ba es] 68 4475 | 100 31 0] 76 [4s [109] are | 235 | 80 00 [ite a7 [1335 [as [127 sae | 197 6 150 [192 Hoeiatstgg =| eet | [200] 2 | se | 2265 10 [250] 250 746 [2505 | 123 | 967 | BS KITZ A-port® Control Valves Class 300/ 20K f° Dimensional Data Tm AME Css 205.206 pase ee Srna ee reser pesoaveray — Seanvern eee aera 4 _ qt a PoE + nee 7 Te] a0] 36 | 100_| 785 | 983 —| 79 2 so] si] ie | evs] eos | ars] 70 | 336 | B52 Be 65| 64 | er | 102 | aa7s | 100 3 4 5 6 = eo] 76_| 263 | 1205 | 458 | 109 | 276 | 451 | esa lL 400 | fo2|305_| 195 | aro | 1335 | a5 | ta7_|set_| 158 | 5985 | 157 150| 162| 40s] 162 ore | 1e2_| SS! | 975 | B54 +1 200 | 208 [soe | 285 | 603 | 2265 bo 70 [250254 | 568 | 2405 | 745 | 258s) “#6 | 745 | OSS Crees im ASME Class JS 20K FLEKSEAT — BSW-S00UVC(M) ——-_-BSW-20UVC(M) KNIFESEAT BSW-300UVCT(M) —_BSW-20UVCT(M) In cas0 of CF8M vale body, KITZ Fig, shall be sufixed with "Mt i T To ee ce ce 1 | 25 | 25 | 165 68_| 205 [705 | tei | 258 ST Te [40 | 36 [190 | 735 | asa | 79 2 [sol si_| 16 | 975 | 3095 | a75| 10 | 962 |Bswe Bal 65 | ea | oat _| 102 | ars | 700 3 | eo| 76 | 263 [1205 [454 | 100 | 276 | ae2 jeswo 4 [00 | 402305 1254791335 [105 | 127 | 361) 158 | S045 | 157 Tetiso se sos Tae era [saa | 951 | 609 | BSW 8 [200 | 0s | s02 | 2285 | 690 | 2265 10 [250 | 58 | sea 2425 | 746 [2655 | 48 | 795 |BSWS Actuator Selection Guide MIFLEKSEAT MKNIFESEAT ‘ene aoe [__ DRoromal paar uPa baIeaT Ve Dion pees GODS BaTeR) inch [rn | aaa es80m) sais) v9069| [ren] mm | om osx) ari) 19) ae] [+ | 2s | eresraswer 7 +25 [eresreswet vw i 0 2 | esses Ye esresw2 au |e 2 6 3 | © | eesmsws 3 | a0 | eeseswa Srl 4 | 109 | 100 rl = [125 6-19 | SPR I [19 | BESS | 200 ED 22 prasrasws j <2 sesesws ses ‘2 | 500 12) 0 2 3°! pesrasws | gesesws KITZ A-port® Control Valves Construction and Materials Standard Parts and Materials (UVC/UVCT) Ne. [ Pars 5 TST 1] Boa SoSIaAFT orav? 2) oayeap scsiaa? cree 3) Stem SUuSaI6 Typesis 4) Ose (OFM Cr pad 7 Gland | ore 8| Gland packing PFE 9A} Seat gasket Asbestostiee 196] Gesket Asbestosstee 20| Packing washer Types = ioe sussisrauiacestwen | Typeatetinatees Over st] Stomwaser SUSGI6 Type 6 3A) Capra suscos 8 398] Covernut Sussot 3 “3sA] Capit sussot 35 288 | Coverbot susco8 Ey 26 Glanébot suscot Be ATA) Thnstwasher Glas ted PTFE Glas ed PTFE 47) Trust washer Giess tea PTFE Glas ted PTFE 470) Thrust vasher Gass fled PTFE Glas filed PTFE 67] Stembearng Metal backed PTFE etal backed PTFE 408|Bonom stom Sussi6 Type ate 147 Enapiate ‘susnos"*9 Types04 155] Shim SUSSI6_ “Typo3t6 ‘Special Materials for UVEM VET 21. scsiaa 2 Crom 2, susie 4 Typos Iusration shows Size 4” and lager design KITZ A-port® Control Valves Flow Characteristics i ‘One advantage of KITZ A-port® control valves is more efficient flow | _ >| characteristics than other types of control valves, due to its full bore design. 2 For correct determination of valve size find the accurate valve tlow | © coefficient by means of the flow equation detailed on Page 12 and compare | with Cv values introduced on page 10 and 11. Valve opening by 40% to | °| 80% is usually recommended for smooth fluid control. " Flow Coefficient (Cv) by Valve Opening Angle for ASME Class 150 (10K) A-port® control valves Sa Ta "ae opening agi fee See sna] Sea a |e | eae ae ST ee eae co fa | | as os | — |} — tr tt a [waa [200 | a0 | 200 | ves | a fg} tt FueKsear [=e —[ieo | ser] aan | ao} sto 350 es 9g pt ti oo 3 —[1s0| 600 | vee —| yon —3e0 | — so aan —| pao 0 8 [aon | “eran —| “200 | | —vas0 | —a60-— | ~ eo | 000 | aa 2 07 [g80| tno} ~ sa —| “ao | —zas0 | —ieoo ran | 700 ao 8 i2—{-s00-|~eato—|— fae —| ~~ sag0-—[-—nue0 [tesa —|—soe0-— [a ite ta aen| “gaa —[-—rron | 6900 | —s600 ~~ aan aso 65 is fe eaea a eee [38 = a a = Pe aaa ee fer pel at ai-[—es_| as | — at | ws | sao} at] a I artes owreseat |e [me sae [sin toto fa 01 5 1 7 ( “3 [450 | 1550 —| —r220 | —v080: 0. 610 250 | i407 z [aon [aren | asa} ta | “iar 0 no [aa 1o-|-s60| ato | ~at0| 2550 | 200 | 1500 ro—| #0 3—[-s00-| too | ~aeeo | — 009 300 | —00 ioe [aa ta }-s80-|~eso0 | sero tio | a0 | 50 ‘iso —| sep FLEKSEAT ig (10/150 UVC for general service) T Flow coaticiant (1 izopnny 2540 60 65 W000 26 150 200 0 0350 KNIFESEAT ‘aesieston) 25 40.5066 00.100 5 10200 m0 30350 (10/150 UVCT for heavy duty service) abe opening ange) oseeteeaae e B ow cootlent (M1 10 KITZ A-port® Control Valves Flow Coefficient (Cv) by Valve Opening Angle for ASME Class 300 (20K) A-port® control valves ee ao Bae inch mm 100 90 80 70 60 50 40 30 20 10 sa nm alee ees ee a a — 3 80 2 301 270 200 145° 95 7 30 15 52 (uve) 4 100 476 44d 400 ‘310 ~ 220 145 92 St Ey 68 6 150, 4480 1240 1020 780 ‘570, ‘380 240 130 a2 8 ee peewee oa com noe aa ag ead eae rer er eet anaes ae 2 50 145° 128 Wo | a 60 40 EI 4 co = ReeEpen? | 3 80 0 a5 280 215 155 100 et 33 15 55 quvenry 4] 100 507 405 420 20 290 | 188 36 35 6 35 ofa areola eee nel ae a a nee a gto as fs alee means ee gg oe ee FLEKSEAT Pe Valve sizejmm) 25 ‘#50 65 00100 150 200 250 dt OE ze: F | ; ia KNIFESEAT (20/200 UVCT for heavy duty service) wt B eetesage ate opening ane) Flow cootciont (1 "1 KITZ A-port® Control Valves Flow Equation Nomenclature Fuid ‘Service condition - ae (Symbol, description and unit) Gv: Vat tow costicient FU Lil pressure recovery factor of vale ‘thou tached ngs, dimensionless 258 for tly opened Tal-bore A-pot valve 1: Liguid spect gravity (1.0 for wate) Py! Upstream absolte static pressure egt/em?A) P2 : Downstream absolute static pressure (kgt/cm?A) Pr: Absolute vapor poveure of Fauld at inet nee ‘ap: Drrental pressure Pa kt aE » Dieta presse (Ps Pa (kgtiem) Foe PG, Volimotiefow rate of iquid (ner) jaca Wis Wowght or mas fow rate of igi 7h) Sa: Sar epecite gravy (Ifa Rae fo Table 1) 193: Gas volumetio speci grviy (Nm) x ato of presoure sop (AP/P) Xs | Brosure crop rato clon dimension 035 for fly opened tul-bore Apo valve Wg Gas or steam weight or mass flow rate g/) 2: Specie gravity. upstream eonaitons (g/t) HPV Fem Fe : Ratio of specinc heats factor, dimensionless XS FeX {Wor aie eter o Table) wg Fano specie Peae 1.4 TV Feke Pry ran x We . wee a B+FceXr X

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