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UDC 621.753:531.717.8
I
'JIS
INDUSTRIAL
JAPANESE STANDARD
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by
Printed in Japan 11 s
JIS B*7533 9 2 m 4933b08 O507065 TbO m
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J I S B*75L3 9 2 W i.1933608 0507066 9T7
UDC 621.753:531.717.8
a
JAPANESE INDUSTRIAL STANDARD J I S
1. Scope
This Japanese Industrial Standard specifies the rectangular or square
precision surface plates (hereafter referred to as surface plates), of which
sizes of working surfaces ranging from 160 mm x 100 mm to 2500 mm x 1600 mm.
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surfaces.
(2) flatness of working surface The magnitude of the deviation from the
working surface of the geometrically true plane. It is expressed by
the dimension of the interval where the interval between the two
parallel flat planes becomes the minimum, when the working surface
has been put between two geometrically true parallel flat planes.
3. Names of respective parts
The names of respective parts of the surface plate to be used in this
Standard shall be in accordance with Fig. 1.
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B 7513-1992
.
Side
Remarks: These Figures are those for simply indicating the names of
respective parts, but are not those for specifying the const-
ruction and shape.
4. Types and grades
4.1 Types The types of the surface plates shall be classified into made
of cast iron and made of stone according to the materials, and the nominal
sizes of the working surfaces shall be in accordance with Table 1,
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6 3 0 x 400
1OOOx 030
16 0 0 x 1O00
2000x1000
2 600 X 1600
400x 400
630x 630
1OOOXl O00
J I S B*75L3 9 2 m 4933608 0507068 77T m
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B 7513-1992
a 4.2 Grades The grades of the surface plates shall be the three gradas
.
of grade O, grade 1 and grade 2 according to the flatnesses of working
surfaces
5. Performances
5.1.1 Flatness of overall surface The tolerance values for the flat-
ness of the overall surface of the working surface shall be in accordance
with Table 2.
Nominal size
of working
surtace ma I+ flatness of overall
surface(’)(Z)
for
um
I
!
j
Excluding width
of peripheral
portion mm
I Length of
diagonal line
m
(Informative
I reference)
Grade O Grade 1:Crade 21
I
1
I
4 0 0 x 250 4 8 16 5 47 1
I
I
I
6 3 0 x 400 10 20 8 745
1600x1000 8 16 33 20 1880
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B 7513-1992
Notes (l)
humidity .
These shall be of a t 20°C i n temperature and 58 X i n
2 1 15
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JIS B*75L3 92 W 4933608 0507070 328 m
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r
,it-160X 100 - -
400x 250 50 15
630X 400 70 50
e 1600x1000
2 ooox 1O00
250 900
1350
160
200
720
1120
250X 250 50 10
400X 400 70 30
630X 630 70 80
(2) The ribs of the cast iron surface plates shall be so constructed as
to lessen the deformations of surface plates as far as possible.
(3) The side surfaces of the cast iron surface plates shall be so
constructed as to facilitate handling and transportation by providing
such as grips or holes.
( 4 ) The working surfaces of the grade O and grade 1 cast iron surface
plates shall be finished to good quality scraping or to the finish
equal to or superior to this, and of the grade 2 may be by the same
method or by machine finish.
Furthermore, the distribution of the touching faces of the scraper
shall be uniform.
J I S B * 7 5 1 3 92 H 4933bOB 0507071 2b4
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B 7513-1992
(5) The working surfaces of the grade O stone surface plates shall be
finished by good quality lapping, and of the grade 1 and grade 2 may
be by the same method or by the polishing finish.
(6) The peripheral rims and each corner of the working surfaces of the
surface plates shall be processed with roundings of 2 mm or over in
radius or the chamfers of 45' as above.
8. Materials
The materials of the surface plates shall be in accordance with the
following:
(1) The material of the cast iron surface plates shall be FC 250
specified in JIC G 5501 or the cast iron of equal to or superior to
this in mechanical properties, and of which structure shall be
homogeneous and shall be free from harmful defects such as blowholes,
pinholes and cracks. However, for the grade 2 surface plates, very
small defects of the working surface may be repaired by filler metal
of the same material in composition.
Furthermore, for the purposes of removing internal stresses,
necessary heat treatment or natural seasoning shall be used.
(2) The material of the stone surface plates shall be granite or that
equal to or superior to this in physical properties( 3 ) , and of which
structure shall be homogeneous and shall be free from defects such as
cracks and the like.
Note (3) The physical properties of the stone material to be used
for the surface plates are given in Informative Reference 2.
9. Measuring methods
9.1 Measuring methods of flatness The measuring method of the flatness
shall be in accordance with the following:
9.1.1
Measuring methods for flatness of overall surface The measure-
ments for flatness of working surface of the surface plate shall be carried
out under the no load condition, supporting the working surface nearly
horizontally. The measuring method shall be in accordance with one of the
following:
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J I S B*75L3 92 4933608 0507072 L T O B 1
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B 7513-1992
Example 1 Example 2
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B 7513-1992
points
630 140
1 O00 I 155 I 7
Li
(a) The heights of measuring points £rom each other measured along
respective measuring lines
A X C O -0.3 4-0.8
B X D O -7.0 4-1.0
A E B O +15.5 +7 .O
C G D O +6.4 1.6.0
BFC O -7.5 -7.0
D H A O -9.0 -7.4
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JIS BW75L3 9 2 4933608 0507074 T 7 3 m
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B 7513-1992
e (b) Obtain the value of the center intersecting point (XI, when the
heights of both ends of diagonal lines AC and BD have been made
the same value.
A X C O -0.7 O
BXD O -7.5 O
e (d) Then the values of the both ends of the measuring lines of
periphery other than the diagonal lines agree with the values
of 4 points determined in ( C ) , and the values of the middle
points thereof are obtained as given in Fig. 5.
Fig. 5 . Values of measuring points (1)
Difference 17.3
Difference 15.4
e
_____ ~~
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Difference .
13 92
4 13.9
The differences between the highest points and the lowest points in
(d), (e) and (f) are (d) > (e) > (f); and the value in (f) is the smallest.
a
Therefore, the flatness of this surface plate shall be 13.9 ym.
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Fig. 8.
As regards this portion, measure the flatness using the method given in
9.1.1,
J I S B*75L3 72 m 4733608 0507076 846 m
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B 7513-1992
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@
@
Beam
Center mass support
@
@
Supporting l e g s (two pieces)
The t h i r d f o o t ( o f f s e t )
.
@ Mass ( f o r loading) @ Precision Indicator
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J I S B*7513 9 2 W 4933608 0507078 619 W
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B 7513-1992
0
Therefore, t h e f o o t E being o f f s e t can accomplish t o s t a b i l i z e t h e
beam and t h e duty as t h e microadjustment device of the i n d i c a t i o n of t h e
i n d i c a t o r . This amount of o f f s e t , i n order t o minimize t h e measuring e r r o r ,
s h a l l be made extremely small compared t o t h e amount of t h e o f f s e t of t h e
foot 0.
The c e n t e r mass support @, being independent of t h e beam, can be
moved up and down on t h e s u r f a c e p l a t e with r e s p e c t t o t h e beam w i t h i n a
l i m i t . The c e n t r a l area on t h e s u r f a c e p l a t e t o which a load i s applied
s h a l l be 120 mm i n diameter f o r t h e s u r f a c e p l a t e of less than 1000 mm x
1000 mm i n t h e s i z e of working surface, and be 300 mm i n diameter f o r t h e
l a r g e r s u r f a c e p l a t e than t h a t .
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value of t h e f l a t n e s s of o v e r a l l surface. The masses of t h e m a x i m u m
concentrated l o a d s a p p l i c a b l e t o ' t h e s u r f a c e p l a t e s of r e s p e c t i v e s i z e s and
grades shall be given i n Table 5.
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B 7513-1992
(1) The leg interval of both ends o f beam shall be installed on its
diagonal line adjusting to the length of the diagonal line of the
surface plate to be measured.
(2) Set the indicator on the surface plate, and take the reading of
its value.
(3) Put the specified mass on the nass support, and take the reading
of the value of the indicator.
( 4 ) Remove the mass to ascertain the value of the indicator under the
no load condition.
(3) Grade
(5) Mass
J I S B*75L3 92 m 4933608 0507080 277 =
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B 7513-1992
Preface
This Informative Reference describes tolerances on flatness based on
I S 0 8512, and it does not constitute a part of this Standard.
Grade of surface
Cl c2
plate
O O. 003 I 2.5
1 0.006 5
2 0.012 10
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J I S BU7513 92 M 4933608 05070B1 103 M
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B 7513-1992
Preface
1. Physical properties
The stones used for surface plates should preferably have the physical
properties given in the followins:
(1) Density: 2.5 x 10 to 3 x 10 kg/m3
(2) Tensile breaking stress: 7 to 35 N/mm2
(3) Compressive breaking stress: 100 to 300 N/mm2
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J I S B * 7 5 L 3 92 m 4933608 0507082 04T m
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B 7513-1992
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Preface
This Informative Reference describes the matters to be attended to in
handling of the surface plates based on IS0 8512, and it does not constitute
a part of this Standard.
( 4 ) Referring to the text 9.2, pay attention so that the surface plate is
not overloaded and disperse the load as much as possible.
(5) Since there are local unevennesses on the working surface of the
scraper or machine finished surface plate, the use of point contact
must be avoided. Contact should be made through the block gauge of
10 mm or under in height (see JIS B 7506) or a similar precision
distance piece.
(6) The working surface must be used widely and effectively, and
concentrated use always on a certain point must be avoided.
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B 7513-1992
a
B 7513-1992
Edition 1
Japanese Text
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Date of Revision: 1992-02-01
Date of Public Notice in Official Gazette: 1992-02-12
Printed in Tokyo by