HYDRAULIC CRANE REPAIR MANUAL MOMENT LIMITER mMopEL AML-LC INFORMATION No. R301-Z18-01 Used Crane Specialist Sales, Service & Parts Manufacture Support ico Building SINGAPORE 637643 902AML-LOmonent limiter installed on © TROUBLESHOOTING. © DISASSEMBLY AND REASSEMBLY INTRODUCTION lab This repair manual covers the Model AWARMB, TADANON Fay 7 7L—y KRM ENSMENIS, E27 bY Ty PLOMEH TADANO hydraulic cranos. The crane models GI-fHRLI LACT, to which this manual is applicable are BARAT S SRM FRO CT. MRC A listed in the chart below. 2 TERETE 74 70 7H SUR ET In undertaking repair, refer to the PRRANGE MOL, MORE Te 2 TEE, relevant parts catalog, operation and maintenance manual, and crane-covering repair manual for pertient information. 1995. 6 Model Note 2 E i TG-s00m-3 |-Fven when your crane model is not listed = here, use this manual if the Information No. of this manual is specified in the repair manual for that crane. + RRC SATU OREICOUT 6, REDIRECT ARM ADICMS NTO SBS, AB SBI TC HE, © CONSTRUCTION AND FUNCTION. a a deeetreretee rementonete tit ene 68 AOE 2 TR 103 aR, AT © TEST PROCEDURES AND MAINTENANCE STANDARDS FAR BRL IRR DATA TABLE FO 8 146 Sone of the parts described herein nay differ slightly from the actual parts used, due to improvement, etc. hen ordering parts, please identify) them by using the applicable parts catalog | 218, AGUDROUA FICE) MiLRAEOAS BEFRMICE BAKA ETO, BATS DAP OFICTHBL TSU.R301-21801 R301-21801 MOMENT LIMITER ELL bY RW © CONSTRUCTION AND FUNCTION 1. GENERAL ‘The Moment Limiter system comprises seven units as noted below. Functions of each unit are described in the next section. + Moment limiter main body + Boom length and angle detector + Swing angle detector + Moment detector + Operating condition selector unit + Lever manipulatain detector + Alarm and automatic stop circuit Structual drawing: Refer to Fig. 1 ‘Moment limiter system : Refer to Fig.2 © Mal 1. OE EOAY PY Sy FYAFARKE (BU TKOT ODT Dy TPOBRENTHET, THENOME OT th, CROWELL OM CHL TORT, TEA EUS FRE + FORE + PHBE seme SECA y HE + PRR yb + Ltr +E, BGSLOR MRE : Fig. BH SAY PY So HY AFL: Fig2 BRR301-Z1801 R301-21801 MOMENT LIMITER UFig.1 STRUCTURAL DRAWING OFig.1 ee operating contin fRanares > aa © ood era co wth omy @ oo a CoG BH Tees © Dope loath and arete ——@ Maceat FADES: Bitte ee ease NOTE 2e ‘The schematic above is for the Model WARIS, TE-SOCE-3ORMATH. ‘TG-500E-3 crane.301-21801 R301-21801 MOMENT LIMITER - OFig.2 SYSTEM BLOCK DIAGRAM OFig.2 LAFATOYIYAISL Boom length and conweeToR goann angle detector rc — 242208 4 . Pes itis CNT = | ae fd eg = \ Ise ponRD fe : Hee i iz ee 7 Sing ate Te Hee ' i ! Sigs J 3 a Be ' ' eyrera) | Sati eae i alae ! cro oak eee) | . le CE jae \ : | — PA EN Bes = I t i aa) Accumslator pressure he = i ' i ae) | er er He joe _____t POKER HOARD ! if | cap careat tapat | fa = eK t ' i I eae Be es = lee = I tT ay He i | |cpu - ! {ers @] | Eri 1 1 [oe pover}— 207 | ! i 1 ee fare 1 [ [block P= +2v ee | coaiecme) ata rameny2:30)|| | [arene [Sey | | [ew] een] Ge} 1) | | @ Input ops XS— 1 | fm Pe sy | 1 cecal ee I | Ls, rene I ARR Ad bs fear Faeruyaoaay |! | ' ! I ! poeate! I ee Retay eet | | C - ale | ie — Ble” | rerwvs.6-a) | | Sane | Ao — | | | | i [28 [ ‘SRLY7, 8:34) | | | i = zs Moment extctor Ne | ! ee Rae ee tt ! | JLatch| i ‘ saa signa it oi — oath Ta I Satan 4 \ : i= — : =Ho.6. 7] | : 7 = SH pst : Pee eet = — = = block | i ANALOG, BOARD k — Tass | r Tere, fecuei | Lt prs | | ' vee | | Le —t_Jinpet toc I | : fs pom { | feed ' fi it eer i > Ea ie | : | - eat if = | Ee Lt ae | eae Ha | 4 a ! : [he i ees : aa i B i 4 i ee ' Be HHI i pe eee 2 tg | : Ht rai te —t - | oe | . (i Ll = Ey [aes I c ois, Say 1 x - - Z| ' “| ene: eteeor | — ' | Pa | ! wR301-21801 301-21801 MOMENT LIMITER CNS cose ecce er tae eNt16 cN7 Hy {Note} ey The schematic at the left shows 8 the wiring connected to connec- 2 tors CN1 and CN2, & (This diagram applies to the SH Model TG-5O0E-3 crane.) gee os 2.35 AAPICNIBLUCNICBMANT BIR CNS CSRREEDOEY CT. (ARKH (ST6-5008-32RL THEFT.)R301-21801 R301-Z1801 MOMENT LIMITER (INPUT / OUTPUT SIGNALS FOR AML DAMLAHD ESS (CN1 connector Input / Output signals CNISAIS— xn eS Ground for analog detector] Hiiee (lsacedeecnae THOT RBIS IY EL ee ‘Applied voltage output for analog detector 1 pe ee FP Or bie ORNRELT | ee Analog detector input A 3 | ANAINA Soalog delecae De 0~4.5() Analog detector input B 4 | avains Analog detect inp DC 0~4.5¢0) “Analog detector input C ” 5 | aNAINc Analog detector inp DC 0~4.50¥) Shield for analog detector 1 et ee THU Tey EL Dc om Ground for analog detector 2 oe een THOT RM TS IY K2 ee Applied voltage jut for analog detector 2 s | veresne TFET OMENS 2 iracienahds detector input D 9 | ANAIND Saalog detector inp DC 0~4.5(V) detector input E 10 | ANAINE Balog, detector inp DC 0~4.5(1) detector input F | ANAINF ee eee DC 0~4.5(¥) Shield for analog detector 2 eee THOT RMB Y— LF 2 baeeeld i ‘Switch input si, ft SW. ON: DC (V) ae ST Pee OFF: DC 240”) aaa Switch input signal 2 ‘SW. ON: DC ocv) BA a FADES 2 OFF: DC 24(V) eee Switch input signal 3 SW. ON: DE ow) AA a FAMES 3 OFF: DC 24(V) eer ‘Switch input signal & SW. ON: DC aw) Ad 7 FATEH ‘OFF: DC 24cv) DC power supply from battery for circuit 17.18 | MB Ro) — p> DORR AER a DC power supply from battery for relay eee Ro FIRED VARA eee Language changeover input freee eae SRO RAAD oe “Accessory input 2 | ace Aeceesary lope DC 24(v) u | pis Switch input signal 5 SW. ON:DC OV) _ AA o FADES S OFF: DC 24(V)R301-21801 MOMENT LIMITER R301-Z1801 See seg pe ge = [oe | Shamed "HES = [ar SSE? [oe arsesagy oF BE a oe ene Sitch inpat Sigal 9 SWF OW: De on | 2 | dito Seis aes gigal 10 soa | ox Blstic round Dc om) 2 | vomo | San egal eer bom 2 | wosne [RO Syrup tamer BPO sepa [mene |S Fesrciaa Feree = [ene |S eesesg PPEee | mosco | SH game dancer 26 of = | moo | STP Be een 40 | SIFISRC Oy Ae far gpezil port 2 DC 24ev) « [smo - | Tear «| mo- | ear © [ smo. | ESSeeC ra aig ge [sume [ESR Ce sia fg por 43 | SIPISLD Shield for secial port De om)R301-21801 MOMENT LIMITER R301-21801 CN2 connector Input / Output signals CNA 79— AoA ® Ss 1 RLYI Relay output 1 Relay ON: DC 24(V) DU-kA1 OFF: DC ov) ‘Relay output 2 Relay ON: DC (vy) 2 RLY2 Yee 2 OFF: DC 24(¥) Relay output 3 Relay ON: DC 24(V) 7 RLYS Dees ‘OFF: DC OW) Relay output 4 Relay ON: DC 24(V) 4 RLY4 SL OMpe DC Ov) Relay output 5 ‘DC 24) Peal eee YUH S a) Relay output 6 I: DC 24(V) Pe eee Yat 6 a) Relay output 7 DC 2. 7 RLYT LOH Be “ow, Relay output 8 I: DC 24(V) 8 RLY8 piney FF: DC O(v) 9 Dil ‘Switch input signal 11 ‘SW. ON: DC 0(V) BA op FASS OFF: DC 5(V) i ‘Switch input signal 12 ‘SW. ON: DC 0(v) Mae BA FANGS OFF: DC 5) ee eae Switch input signal 13 ‘SW. ON: DC OW) BA oFANESIS OFF: DC 5(V) 12 Di 14 ‘Switch input signal 14 i: DC O(v) AA op FADES 3: DC 5(V) 7 Dis ‘Switch input signal 15 DC OV) BA DFARS FF: DC 5(V) Teepe ‘Switch input signal 16 i: DC OW) BA op FAMEEIC : DC &(V) 7 ‘Switch input signal 17 i: DC O(V) ae 2A FADGSIT : DC 5V) 7 Switch input signal 18 I: DC O(v) fee BA FADEAIB DC sv) 2 Di 19 ‘Switch input signal 19 [; DC Ov) Bd yFANEBIS FF: DC 5(V) 22 Di 20 ‘Switch input signal 20, ‘SW. ON: DC 0¢v) BA yFANEED ‘OFF: DC 5(V) Ground for serial port 2 2% | SIFZGND DIT UR PAIS IY F De ow) Power supply for serial port 2 29 SIF2SRC YUP UR b 2 DC 24V) ‘Transmitting (+) output signal for serial port 2 OH ee treet DIT Wa FE +) A ee ‘Transmitting (—) output signal for serial port 2 a sear DUT UR FRE) EESR301-21801 R301-21801 MOMENT LIMITER CN2 connector Input | Output signals CN23499— Kao fe Receiving (+) output signal for serial port 2 eee YUT WRAY 2 (HES a Receiving (—) output signal for serial port 2 Beene. YOTMRS SE OMNES ‘Shield for serial port 2 x | siFestp UTR ZY nen CNS connector Input / Output signals CNaa 7 o— Rea a eS oe ‘Transistor output 1 Tr ON: DE ow FSV YARD ‘OFF: DC 24cm) Tr. ON: DCO) _ a OFF: DC 24¢v) Transistor output 3 Tr, ON: DC _oW) 3 | m8 FV YRFHAS OFF: DC 24(¥) ee eee “Transistor output 4 Tr. ON: DC OW) POY IAHI 4 OFF: DC 24(¥) Transistor output 5 Tr ON: DC ov) Bere seea er RSVP ASIN S OFF: DC 24-1) “Transistor output 6 DE OM eae eee FSYIASHIG DC 24) “Transistor ourput 7 DE om cee FSV PAST DE 2400) eee “Transistor output B Tr, ON: DC HSYDARHDS oft BE au i Sertch input signal 21 SW. ON: DE OW) eee etree AA o FANG BAL OFF: DC sv) ‘Switch input signal 22 ‘SW. ON: DC Oo”) eee eee BA FANGS OFF: DC 5(V) Switch input signal 23 SW. ON: DC 0 et ee RA FAD BB OFF: De 8) ; Switch input signal 24 SW. ON: DC 0 eee ee Rd y FADER BE 8}R301-21801 R301-21801 MOMENT LIMITER 2. CONSTRUCTION AND FUNCTION (1) Moment detector The moment detector is built in the end of the piston rod of the elevating cylinder. The detector has a strain gauge which converts the total moment caused by the load plus the weight of the boom into an electrical signal. This unit is completely water-proof with the outlet and connector of the signal cable made waterproof. Waterproof plug BRE Water proof raceptacie ince To 7 Monent detector eo NR Piston“roa eaves ® (2) Boom length & angle detector The boom length & angle detector is built on the side face of the base boom section. It is composed of such princi~ pal elements as cord real, speed reducer, potentiometer (for boom length detection), and boom angle detector. This unit is also made waterproof. 2. mike RE () Boxy pa EAT RMBRERY I FOEZ HID y KOK SERIO RN, HY VICk TREVOR ES = LBRRORRE— xv heMRBECARLTOR TS BRIGG 3 — 7 AOR LAL CREA. BT + 2 EEAL TOO THBARS IRR 6M BI GAMBLE TOET. Strain gauge gree cylinder yey 2) J—bRS + MERE 7— ABS - MIRRMS— 2 7— .oMmmICRH BND, I= KIA, MRE, RY ete CF=4REM), — AMOEBA CMR AC bet 7s, KEM GOAL 29 TORTS xR301-21801 R301-Z1801 MOMENT LIMITER s ‘speed reaucer 2a a (3) Swing angle detector ‘The swing angle detector is located on the rotary joint. It consists of potentiometers (CUP1, CUP2) and a limit switch (swing position sensing switch). For swing angle detection, the potentiometers (CUP1, CUP2) output signals proportional to the angles through which they are driven by the shaft coupled with the rotary joint center shaft. Accord- ing to detected swing angles, either the over-front capacity or the capacity present by the outrigger state select key on the AML main unit is selected automatically. Also, according to the swing position sensing switch setting, one of the swing angles from the two potentiometers (CUPI,CUP2) is selected. (4) Ley 7 manipulation detectors Each of the manipulation detectors (approximation swithches) detectors the movement of the applica- ble crane control lever, and sends a signal to the AML main unit, to prevent the machine from being operated in an unsafe direction, 10 Boos angie dotector Pea (3) eA eee Has WBASRUUBILO—F VY ad Y HCHO oR CBD, RF YY a t—F(CUPA, CUP.2)EYS yb WA 9 FORME AL y FICE OREN TOE 4. RF YY at —3 (CUP, CUP.2)IE, HF YD a4 y hPORICMMEA KE DMIS hh, Keri ERLE, MM ENKRE MRE bo CH HERAIZAMLAHEOT 9 bY PRET — CHE L 2eHeHEIC AOR LETS EK, ROWER AA y FIC Lo C, 2OONFYY n 42—S(CUP.A, CUP.2) D8 LARBARD Lb Bd eBRLET. (3) Lit —trritas BAL FILED, 7 U—YORIFAMEAL a BEEAMLABCADLTOET, ERERICED, fe MAO AG LET,8301-21801 R301-21801 MOMENT LIMITER {5) Operating condition selector unit ‘This unit consists of a select switch located on the side wall inside the operator cab and limit switches installed on the side of boom and at other loca~ tions. Using this unit, the operator can set manual- ly or the AML sets automatically operating condi- tions such as front jack positions and boom operat- ing condition, Note that the switches, display panel and other parts differ among the crane models. Please check the switch / panel configuration refer- ring to the appropriate operation and maintenance manual. {6) Moment fimiter main unit ‘The moment limiter (AML) main body is mounted in the front of the operator cab. It comprises CPU base plate (micro-processor for control, ROMs, and EPROM are mounted), anzlogue base plate (mo- ment amplifier, A / D converter, and power circuit for detectors are mounted), display base plate (con- trol key switch, character display and liquid crystl panel are mounted), electric current base plate (AML current circuit, Di switch. input circuit, and relay output control circuit are mounted), and con- nector base plate (outer connectors, relays and fuses are mounted). All these base plates are removal and replaceable. Functions are described from the next page on, "1 CORMPMEBAMBOBRAL oF, BLET—A MEPIS CS IS y FAL yo FILO MME ET, TOY b+ 7 PORHRM, 7 LOPE RE PENA CRE LET, 7U—-YORMIC LDR SNCS oF ERANRVSBRED ATO BH RLANLER LENT SRMOMRERA LTC ES be @) EAL PU Sy TRE STAY PY Sy F(AML)APHEREOMMBICRD HPONTWET, AMRMBET 7O7Z DIY R OM, EPROM#ARKEN HSC PUSH, T—% YETYA, A/DIVYA—2, HORE AEROS BREN CVSFT 7 ORR, MEE oF, LE FRB Wh AVR TV BRTBE, AML RARRMER, Di 24 FANE, YL—HAMST OBRRS HTS ERE, ABBR F. YL + Ea KAREN TRI FCS NT 8D, SMIROALGRIAEL ED, URES NORERBE LET.R301-21801 R301-21801 MOMENT LIMITER O Fig. AML main unit O Fig.2 AML=#B @: Naneplate Connector teratnals No. for adjustacct tauieation plate Slodaw Si atesue onxasnn ch eae 1234567 St Oo 8 so 200 83 one ‘Top view £ 15 4 16 26 eee aD Ji] y VAV\ 463747 9 48 48 St Front view a \ €2 6 64 6 66 Side view oiR301-21801 R301-21801 MOMENT LIMITER @ Fuse (3A) (MAIN) AML main fuse for whole unit. @ Fuse (3A) (RLY1,2) Common, with relay output 1 and 2, @ Fuse (3A) (RLY3,4) Common, with relay output 3 and 4. @ Fuse (3A) (RLYS,6) Common, with relay output 5 and 6, @ Fuse (3A) (RLY7,8) Common, vith relay output 7 and 8, @ Fuse (2A) (SiF2) For SiF2SRC power supply output. © Fuse (2A) (SiFL) For SiF1SRC power supply output. NOTE yeAfter this checking is over, do not fail to restore the switch to OFF, @®Moment input short-circuit switch When input to the moment detector is not normal, put on this switch. It will be clear then whether the AML circuit is defective or the moment detector is. © Protect switch Set this switch to OFF when changing the mode from user mode to adjustment mode. With this switch OFF, writing data in the EEPROM becomes possible. @Yonent span adjuster Used to make span adjustment of the moment detector. @Monent zero adjuster Used to make zero adjustment of the moment detector. @ Abnormality display LED Lights vhen the AML is in abnormal conditions or when the AML is adjust~ ment initialized. 13 © © 2-2 (8A) (MAIN) AMLEMSHDS 4b a-xH. © a-X(BA)(RLY1, 2) YUBA, 2ICHE SME aT OH, & 2-2 (BA) (RLY, 4) DUH, die T SHE aX oT, © a-X( BA) (RLYS, 6) YU-HS, CNT SME A ATT, & a-X(BA)(RLYT 8) YUH, BERT SHE ATT, &a—X(2A)(SiF2) SiF2SRCRMHDMFICNT Se ax CT. © 2-2 (2A)(SiFL) SiPISRCRMMIMFICHT Bt a- bREBOR RPSUELET. ite WARAd y FEONICL AIRS, (ER TORF CRUTECEE. TOTP RAAF BH 8- Keo mee KCBS CHA SOFFICLEN, A24 > FSORFITSE EEPROMNOY— FOR Si2ATRHIC HAT, ena hatvmee EAA PRED Ast BR OFT ICAL t eoav hee Ay REBOBMS 0 5 HICAL ET. RBARLED AML 2 A> LSB) # 1B ORME SS C0 yb ICL ET.R301-21801 R301-21801 MOMENT LIMITER @ Character display Displays a moment load ratio level of each operating condition in bar graph (%). When tho display alternate key is pres- sed, main hydraulic pressure (kg /a¥) and accumulator pressure (kg /ar) are indicated. On occurrence of any trouble in the AML system, the relevant error code is indicated instead of the bar graph. Each error code consists of four digits. each representing as follows Error code {EL Group code 0: Alarm 1: Abnormal in communication 2: Abnormal in detec tor 3: Abnormal inside AML The El numeral, group code, displays classification of abnormality; the E2, E3 end £4 are individual codes, dis- playing individual error code in the group code. NOTE ‘Error codes appearing on the chara- ter display and causes are as shown in the chart, For details, s ‘Troubleshooting *. 14 OO Lene BAPERME TOE AY b ATE 79-7 (55) THELET, ELRRORE-OENT EL 74 PARED (e/a) eT x2 bY FED) BERLE, ZBL AMLEAT AER EAR. EMER TO TERETLI~I— EERE LET, 27-2 FiLA OME CRREN. FROEI ERB Co THET, =3-a-¥ [e1[e2]Ea] ea Ea 1 MEMRORE 2: NBO AML PUBS HIRE ORF ARMS — FTRRABORD ET LCOS. E2. £8, EA k@RS— CARED COMO I-3- FERUTORT. an Wy XPRRBICRRSNSTS—3- KE EORE BRRDLBOTS, FICO TH MRLNE OREERET SEBO301-1801 R301-21801 MOMENT LIMITER Group code 0; Warning RABI— FO Ae Error code No, Deseription uation Cause ry—a—F ee EIR =9-RB Right front outrigger 0001 | retraction BT 9 bY A, Beal fea aleaae ‘The extension width of 0002 | retraction ee BET 9 bY tha percep anid + The outrigger extension length : capac change ts been tecuced, coos. Ee feat ouszee Pe tu domme | 172 RYHOAS FABLE. eo Linen $a, HEED YI DBR DIE TH, Left rear outrigger ret- ( 0004 | traction ETD bY te, ‘The detected boom angle | ° ThE boom angle detector is not is out of the allowable in position. Boom angle cut of al- * The boom angle detector is 0005 | lowable range operating range, maladjusted. a ei LA 7— fae, 7 a FL PRE SAOtMEmen tec: |Z AAMERILROR DIF : o + 7A AA RORIER Improperly inserted jb «Both the jib connecting and set : oo06 | pin Pacniy pine are cimulteneously inserted. DIODE RBA The BD pin is in wrong | «The jib connecting pin is not in- —— serted. Norinsertion of jy con | 2ZPEAIBMMB | nme biey HEY 0011 | necting pin 7 BATHS. D7 OCI RIA + FI OREO AMA ROE, | In the over-rear area, the ( | boom his been swing to | +The boom angle fs too large. oe a point where the stabili- | +The extension width of outrig- core | ee ty is not assured. gers is too small, : Re LcEREet | -7—AMMERAEN TROP BBIRN AS CO | 79 PU RMR, Be Over-front detection © The over-front detection switch 0013 ‘switch trouble or longitudinal direction detection | Wipe 4 yrs — | The switeh-detected posi- | switch is faulty. Or, its wiring is tion does not meet the open. Longitudinal direction de- | actual switch position. © The swing angle detector is faul- 0014 | tection switck trouble | Sermtnit -sermtiminit x | ty or maladjusted. TOTAAL 9 FRE | 1 FORMA Com | RTH oF, Tee | We A pF ORBEEEARROTR. | | -REARRMBORR, eeias | AR 150 R301-21801 R301-Z1801 MOMENT LIMITER Error code No. Description Situation To—9—F 29-88 EIR 0015 ‘The overwind detection ; wean ; +The main or auxiliary hook is Syaich bas been tumed | "hoisted up cee ap ee i t AAVYERRY TTI 9 7 BE LI 0024 | Stop due to overwinding | BRR AL yABOFF | “gyrus, BE CRE 5 g ii ‘The outrigger, boom, jib ° The outrigger, boom, jib and oo1s | Sa ieanot met and counterweight set- counterweight settings are ‘tings are out of the al- improper. lowable condition. “79 bUH, tupac ii TIA THAD FILA PORBREMMB THY Ost eee ee ZV OTA be RL ARRO BEER, ‘Boom fullretraction switch 1 trouble : : COTS | ptt z4 1 | The oom section is fu ae retraction detection + The fulletraction detection im switch remains off. Or, switch the indicated boom Boom flesacion | arte ce | Sean iit boom oo1g 7 fully retracted, but its open. Za PPRR A 9 F 2 full-retraction detection '* The boom length detector is faul- a switch is tumed on. ty or maladjusted. ke Fr-LREONET SRD + The AML itself is faulty. es EMTHSA, GI SB | - HRT S7—AROT— DORR 0020 FLORA o $3 D7 —-LBRUEH AA y F AA oF ORE. EERO, Re a MOF FEROS, & °F-LRERHKBORE, EXAM FALF—LREORETS EAR. a AASB TRV, 7—-L | *AMLAKORE, urine BRB y FBONIC 0021 | Fa narmHAT x4 | FTE. Re Operation is stopped au- tomatically when hoisting-up, boom lower. | cons | Snped a 109% ing or boom extending | “The allowable capacity is exceed: 100 operation is attempted. | Sto PAYEE ET. Fo | “HRA L Cos, FH, 7—Athit UTA LTS. The boom angle is too large, or The machine is in a the boom length is insufficient. Stopped due to overrear | state where the over-rear | +The outrigger extension width is 0025 | instability stability ie not assured. | too small OEE CBE MARRREAR MMC | + 7 AmMEMREL, BET—A | motos, Kev, STU UAORMEAS 16R301-21801 R301-21801 MOMENT LIMITER =3-a-k Deseription =5~-Ra Situation ZIRE 0026 Boom angle upper FLEE LRA ‘The upper limit of boom angle is exceeded. 7— LAE LAIR ES BRATHS, ‘+The boom angle upper limit function is active, and the boom angle is larger than the set limit. © 71S ERR SBE Sh TD, TOURER HS, 0027 Boom angle lower limit ‘The lower limit of boom angle is exceeded. ‘*The boom angle lower limit function is active, and the boom angle is smaller than the set ~ i dstun veld Zee T RMR | 7 hme FReIRIRtE RES . CeO, TAA ORE. THe © The lift limit function is active, i ealrarndl ae and the boom head has been oozs | Lift limit dei rmre raised beyond the limit, seen 7a sa Re MATHS, + BEMMRERET SHED. 7 LASER TOE, oo2z9 Working radius limit PEER ‘The working radius ex- ceeds the allowable range. PRES MRA TH. ©The working radius limit function is set, and the working radius has exceeded the allowable range. + PREECE EES Cts 0, PERERA MEH 2 TUB, 0034 Insufficient rope remain- ing or main winch drum AA LIA SF ROBE 0035 Tnsufficient rope remain ing on auxiliary winch drum SIO FB CEE ‘The aumber of wire rope wraps remaining on the winch drum has become insufficient. WA YF ES AICEY TO BIA O— FORD ID Bi trote The number of wire rope parts ‘on the hook block is wrong. +The hook block position is too low. $77 2OTVA VOTE THs. 777 OBE TUBES, 0037 Accumulator pressure trouble T¥2hV-3EDRR The pressure detected by the accumulator pressure sensor is abnormal. TH ah sEDe yt POORER RACH Be ©The accumulator pressure is too low. The accumulator pressure sensor is faulty, or its wiring is open. ©The AML itself is faulty OTF 2 hV—FEDOEF. Ta AV—FEDEYY—ORE ERROR, + AMLEHORE 7 2R301-21801 R301-21801 MOMENT LIMITER Enor code No. ‘Situation Cause To-a-k TIRR 25-8 Counterweight mismatch ° The counterweight detection oo4l RIYSSOTA bEATY ‘switch is faulty, or its wiring F let is open. ‘There is discrepancy be- : ; tween the selected coun- = ‘The counterweight detection 0078 Counterweight changed terweight state and the im eee of adjusted wosaoa4 wit | detected counterweight | Oe ombination L Hg has been changed. Eda coats | -movaoEt haiZd ox0m DEA FORBES T | RERERRO RR. ug. SRIVIIEA PRWAL 9 FOR AO. mR SATVYIOT PORAR DEER ( ELA 0.046 | Condition setting atterea | THe crane state is Geese ee ereeee RATE FORRES, STO RIOD eibtatE EL The b en : Hook boc and toon | te cecenae Gt” | +The boom angle is too large with cylinder eae the boom at or near its fall 0047 tact elevating cylinder. retraction position, ee eeececeetese FoF ERR FN * Zo bSET, 7AM BF SOURICT IV mati ee ‘The tre is still ia com = + Jacking-up is insufficient. Tire in contact with: tact with ground whea © The outrigger extension width is 0051 | ground the machine is jacked-up joe 34 SHO 2 Be Sooty oyihicg te | (PteET IRR, pine wh CCOs, 87D bY HORE LEAS, i The boom is swung to a poiat ‘The capacity will be ex immediately before the region ‘Swing operation ceeded if the boom is bainid the capacity is reduced 0056 | dangerous swung further. in relation with the outrigger DRIES chu oe rai EE RASE®* | pot owomimome cums AS BEGROGME CHEALT WSs “a 18R301-Z1801 R301-21801 MOMENT LIMITER Error code No. Description Situation Cause 9-3 F =9—B E9-BR 29-88 Right front outrigger 0057 | etre homommam % Right rear outrigger ; cose | sate change trea changed, casing BteT 7 FU mowmens | Peet changed, *‘The cutrigger extension width te raced has decreased due to an uninten- respond to reduced out n fae Left front outrigger state | HESer Srtencion width. | |. mie mO RBC bY HORM To ey ronmomeL | *o cosa | sane c, Rupe VIOE | BEC OR E79 Fynowmense | tt aan Left rear outrigger state 0060 change 7 ERT Tb IVAORRTR fe Moment abnormal 0087 | ea ey Rat 0068 ‘Swing angle abnormal Rane Boom length abnormal, 00898 | FARE +The relevant detector is malad- coro | ee justed, or its setting is improper. ‘The data from the ° The en ene is Right front outrigger ex- | relevant detector is not improperly mounts er von | BBtisaciees | sik tee, | REI Sa ae BHT TP UAREGRE | HET SRD SOR | | o b BAEABHON ICC, | (MET SREOMETR tit nee BEEOZL. torte eaten oe + RET SRB ORD HOR, extension width abnormal sAMLAATSO7EDORE, ; BIRT 9 bv AREER Left front outrigger | 0073 extension width abnormal | EMT Fy aR | Left rear outrigger | 0074 | extension width abnormal | EAT FY RR 19R301-21801 R301-21801 MOMENT LIMITER moo ase E52 29-R Spring lock state 007s changed ADVLI Oy TRIB ‘The spring lock state has been changed, AIVT Gy 7 ORME Bike +The spring lock has been released due to unintentional causes. ° The spring lock has been released by mistake. *GPORECAT IY 70 y 798 MICK. SMM CAT VY 70 7 RRL ae Front or rear jack condi- tion changed JOY FERRY YI ey PURE 0077 ‘The present state of the front or rear jack is different from the origi- nal setting. POY hERIIA I xy RADAR BIEL Ute +The front or rear jack has been operated after initial setting. The front or rear jack detection switch is faulty. +The AML itself faulty 8 TBY RERIEY TD + 7 PELE Lik. 8 TEY PERRY TY ey ERMA A 7 F ORR, oAMLAKORE, Countermeight state 0078 | changed WIPTOLA PRM The present counter- weight state is different from the original setting. NIVEIVLA PORES +The counterweight detection switch is faulty, The AML itself is faulty. SAIVEITA PRHAL y FOR & ERM SBME LAL sAMLEKORE. Group Code 1: Error in Communication APBA~ KH: EMROR Error code No. Description Situation =5-a-F =9-He II-KR =5-RE Serial port transmission tooy | line 2 open YT IR b LRA g Serial por: transmission 1002 | tine 2 open UT Mat b 2 BR & ‘The transmitter cannot receive any signal from the AML. PSYARy aC, AML POORER ER BE TEL, 20 °A port of wiring to the transmit- ter is open. ©The connector pins of wiring to the transmitter are in poor contact. » The receiving circuit of transmit- ter or the transmitting circuit of AML is faulty. + RFYRE 9 FN ORRO— MBM BLT, *RIYAR 9 SORRDIRI BE VEBBEREBS LTO, *bFYAR y FOSRORE ML AMOR ma, ILAR301-21801 R301-21801 MOMENT LIMITER ror code No. Description ‘Situation Cause T5-3-F 9B 58H, 29 + The line from the transmitter includes open wiring or poorly : ae contacting connection. a Serial port receiving tine + The transmitter is not connected Susan (the connector is disconnected). ig eee ©The receiving circuit of AML or the reansmitting circuit of trans- we ANE fanmos ceeeive | mitt is faulty. uae The serial port fuse (SIF1, 2) of AMLCHSY 23 97% | AME aes Blown. : BORERE Cab een | (RIYAS 7 eh oeRBO—am i GR, ERRRMRRE CUT eae Be ei Ses prt retvng tne Koya 7 2ommzi ct yt be be Gar BCS.) 7 isan + AMLAGOZBOR, EEE ES YAS » FORM IAM, SC AMLABDY 7 UR TRE a ~XGIFI, 26h, ‘Transmitter 1 trouble : scout i 1008 | hovx8o7 1M — | A wouble has occurred | ° The internal circuit of transmitter : oe cnet + TSU RS 2 srmOMBCRAS vooe | Tammie 2uoble | HOU ARS FicRARE | * SERS 2? Tranemitting data error Loo7 | at senal port 1 PIT MR= b LETS FR a ‘There is a difference ‘Transmitting data error Looe | at serial port 2 aera Geek teas | *The data has been garbled due DUT WR FBZ to noise (external radio wave FRE Fart y senfonred interference). received (transmitted) by |, Te" G al ‘ Teng mwa emi Fa Sd comin AML AS SER) Lic ee oat BORE) LAF 8 BR : Be Receiving data error at ror | Seisl port 2 SUT IOR be FRE ‘Tranemitter type voir | improper roper i POvaSs0n47% | MPope! wanemites | Te type ofthe taasmiter % be connected to the serial port is ; YUT i pice Las | STONE = Z ere RZYAS 9 AMES | LO Aaa aise 1012 | p5yvasyvsors 7m | MS a : * 21R301-21801 R301-21801 MOMENT LIMITER Group code 2: Detector error AABA— K2 1 RUBORR Error code No. Description Situation Cause x=3-3-F I97-Re LIRR xi? * The moment detector is faulty, ar ils witiag is open. ‘The input data from the * The AML moment adjustment is ‘moment detector is improper. zo01 | Moment teeter atte | normal oThe AML itself is faulty. SFY PRMBDSOR | EY HORE. ERR WARE NECES. sowie. + AMLOT—Zv tOmETA, SAMLARORE, ‘The length detector 2003 trouble Fades RII ‘The input data from the | * he boom length detector is Boom length detector 1 | oom lenet detector is | 8% of wiring is open, Pnet ese able ae {FERRE RHBORR. HAIR ZoARsMB IRE | 7—ssaMMMRoOA | * ZOE a DUA CH Tue Boom length detector 2 7 2008 | trouble F~ AFSL 2 ‘The input data from the | *The boom angle detector is ‘ faulty, or its wiring is open. goog | Boamanale detector boom angle detector is | a eo 7oamseieR® | 7—amBeRLMM OA | * ZO eRRREBORA, SKI DERM TS. Orie sAMLAKORE. Tee put aaa om he | “Te Hlth detector ful, Jib lengtt detector jib length detector is pe ficed daa, Red crt 2005 trouble abnormal. * The transmitter unit is faulty. D7 RERHE RT L7RERUBDSOAH | *ZZRERMBORR, erick HORE CHS, Mila SIVA y PRHORE, * The jib angle detector is faulty, ‘The input data from the 7 Jib angle detector jib angle detector is ae wiring ae 2006 | trouble ena: The transmitter unit is faulty. D7 ERR VIRB DOOD | *77ABRBORR. FARR ORR CHS, ee 1 PIYASY ARONE, 22R301-21801 R301-21801 MOMENT LIMITER de No. Deseripti Situatio C moan 2S ae Eo- RR 25-8 2009 Right front outrigger length detector trouble BMT PUTS HE Re 2010 Right rear outrigger Jength detector trouble ad PU aR S Bi 2011 Left front outrigger Jength detector trouble EN77 ARE RE 2012 Left rear outrigger ength detector trouble ERTS VARS RL RE ‘The input data from the outrigger length detector is abnormal. TIF YARERUB > DADNDRE CHS. * The outrigger length detector is faulty. ‘* The AML outrigger length detec- tor is maladjusted. The transmitter unit is faulty. * 77 FVARERWBORR, ki: HRBORE. *AMLOT FY HREREBOR ERR, oR IYAS y FRHORE, 2014 Accumulator pressure ‘sensor trouble Ta AU FENEY DOR 2018 Main pressure sensor trouble AA VEDEYI RR ‘The input data from the relevant pressure sensor is abnormal. HET SENLYY—pe OARMBRR TH, ©The relevant pressure sensor is, faulty, or its wiring isopen, ©The AML itself is faulty. “MET SEDCY IONE, BK RRROKE. *AMLEBORE, 2016 ‘Swing angle éetector 1 troubl (At turn-on of swing dead angle switch) ‘SeDABARILN 1 a ERA y+ ONDB) 2017 ‘Swing angle detector 1 troubl (At tum-off of swing dead angle switch) HEALS 1 a (Be BREAIAL 7 FOF F OH) 2019 ‘Swing angle detector 2 troubl (At tum-on of swing dead angle switch) Ta AU HL 2 RE CE BIER AL y FONDH) 20 Swing angle detector 2 troubl (At tur-off of swing dead angle switch) BLE IRG 2 Ra (He BREA 4 y FOFF OR) ‘The input data from the swing angle detector does not have proper re- lation with the swing dead angle switch. HAIER SOA AE MEIER Ad F OMERRE CHS, * The swing angle detector is faul- ty, or its wiring is open. ©The swing angle detector is maladjusted. ©The swing dead angle switch is faulty, or its wiring is open. ©The swing dead angle switch is maladjusted. ©The AML itself is faulty. ROAR EMBORR Ei OR, KEG R ARBOR, °RERBAL o FORR, SII BORG. RAZA » FORA B, + AMLEBORE. 23a R301-21801 R301-21801 MOMENT LIMITER Error code No. Situation Cause =r9-3-F ZI-RR 23-BA “Tie amie dae faulty, or its wiring is disconnect- & The transmitter unit is faulty. Contermight distortion | TH input vate fom te | 1S Cement sa detector trouble counterweight detector is faulty. zois Sacra WIT OLA PBR BRE NIVE—IEA bn POOAMEERR CHS. +The AML itself is faulty. NIVRILA PREBOR MER RRBOMI. e RSYAS oy FREORE, RMT Y FORE + AMLAHORE, 2021 ‘Swing angle detector trouble ‘The offset value of the swing angle detector U2 is abnormal. +The installation or adjustment of the swing angle detector 1/2 is improper. +The AML itself is faulty. emma RMI 1 QO | «REEMA 2OR DIT Fey FERETHE. AERTS, + AMLABORE. Group code 3: Internal error of AML APBIA— HI: AMLARORA Error code No. Description Situation Cause =i3-3-F =7-e LF—RR 19-he ‘Sum check of ROM is Abnormality in Sum abnormal. Cena 3003 | Cheer ROMOYAF 27m | {ROM wouble, LF 2 oT RE RotBRIF—Lito © ROMORE, sa Be 7 ‘AML can not write date | CPU board trouble 3006 EEPROM trouble to the EEPROM. ° EEPROM trouble EEPROM 2% EEPROM A97—# 2 ° CPUSRORE, BARTER, ° EEPROM O2%. RAM trouble 3007 \ RAMRE Situation arises in which RAM trouble fofeware program cannot | Coty soard troubl 3008 Tun normally. aa eae Y7 hoz 7 HEMET | °CPURRORR. eoaiscaa CRLURRIRELR. $008 | cpus 3010 AID comerter AD converter in AML. main body is abnormal. ° CPU board trouble * Analog board trouble A/DERERE AZ DBRBOA Dit *CPUREORE, REMDS. STHOTERORE, 24R301-21801 R301-21801 MOMENT LIMITER Description Situation r9-a-F 27a EI-RR, gori | Bes oor go12 | Address err Situation arises in which TRVALS— software program cannot |, cpty poard trouble ae + CPURROR, 3019. | Bega! instrucion YZ hoz TRERCEE : mike TRRVRRARE LE, Priviledge Violation S017 | specs 25301-21801 301-1801 MOMENT LIMITER ® Scroll-up Key Scroll-up the messages on character display. ® Scrol!—down key Scroll—down the messages on character dis- play. @ Jib angle display No display is available unless the jib operatin, state is selected. When it is selected, the jib tilt angle is indicated. While the display alter- nate key @ is held down, the display shows the jib length. When the register kye @ is held down, the boom angle upper limit setting is in- dicated. ® Boom length display Displays the boom length. While the display alternate kye @ is held down, the lifting height is indicated, While the register kye @ is held down, the lifting height limit setting is indicated. ® Boom angle display Displays the boom angle. While the display alternate kye @ is held down, the moment value (%) is indicated. While the register kye @ is held down, the boom set- ting lower limit is indicated. ® Working radius display Displays the working radius. While the display altemate kye @ is pressed, the swing angle is indicated, While the register kye @ is held down, the working radius limit setting is indicated, @ Actual load display Shows calculated actual load. NOTE ‘On the above display ©, @ and @, a series of dashes “--~" is displayed if the AML judges that the data it recieves ‘are abnormal due to any fault in the detec- tor or other circuits. @ Total rated load display Shows calculated total rated load. 26 @ AZB-N7 y Fe— RFRRGICRRE NIMOX 9 E-DERBBA SALES. @ azu-w ere XPRRBCRRANSKOA y E-VERSB HC BALES, © v7ARIRE MRA LR LOE RA, P7PRRBE RRL ERI, VIFULMRERRLET, PERT S—OEML THEME, D7TREERRLET. E REBT —-OLMLCO SM, 7- LAR ERA REMERRLET, @ P-LRERRH F~LREERRLEF, RRDBH—OEPLT DML. BRLRLED, ERBRT—OLHLT VOMit, REMRRAMERR LET @ 7-AAERRB F-LALEERLET, RRR OEM LT AML, HAY POR)ERRLET, ERERT— OtPLCHAME, 7-A TREE EIR L Ete O reteamm (REBCHRLET, PRR —-DEPL TOS Mit, REALEAR LED, ERBRT-OEEL THOM RF SMR MERLE, @ RMR ROBERT LET. © ceenmene CROMER LET. ae HERO, ©, OORT, MUR LoMMIEE VERT SEORBRETH SEAM LOMET S &, =" EBRLET.R301-21801 MOMENT R301-21801 LIMITER ® Boom state indicator Indicates that the boom operation is selected. @ Single top state indicator Indicates that the single top operation is select- ed. @ Jib state indicator Indicates that the jib operation is selected and also the length of the jib used. © Counterweight state indicator Indicates that the operation using counter- weights is selected and also the state of the counterweights. @ Boom length indicator Indicates boom length display @ shows boom length. @ Boom angle indicator Indicates boom angle display @ shows boom an- gle. @ Working radius indicator Indicates working radius display @ shows work: ing radius. @ Liffting height indicator Indicates boom length display @ shows height. ® Jib angle indicator Indicates that the jib angle display @ is show- ing the jib tilt angie. @® Jib lergth indicator Indicates that the jib angle disaplay @ is show- ing the jib length. NOTE When this indicator lights up, the lifting height indicator @ turns on also. @ Lifiting height limit indicator Shows that the boom length display ® is show- ing the lifting height limit setting. @ 7B TL AREMBRE NTS LERLET, ZN by PRET TI SERPBEBRENTOBS LERL at. @ v7 RMR DOHRRGDBRENTOSC L, BLEZOVT REERLET, @ wovsors PRM HILIILA BBBRENTHOSC LE, BLE XORWER LET. @ 7-.ReR JaLRERTAOBT —LREGRRLWBE LE ERLE. @ 7. mieten PRL PEI AD? eRLET, DABERRLTOBE L @ ree ERR MD MRE AML CWS LET Let. ® Bai F—LREPTADURERR UTS LERL at @ V7 MERE. PT SERTRODR IT FV b BREBRLTOSS LERLET, @ v7RsaR YI RERRRORI7RECRALTHSC LER Let. @ seumine 7 LEERTAOQTBAURELIOERE LTS CLERLES. aE ARADO 3, BRBOO MCAT Let. 27 a“a R301-Z1801 R301-21801 MOMENT LIMITER ® Upper boom angle limit indicator Indicates jib angle display @ shows upper boom angle limit function's registerd value. @ Lower boom angle limit indicator Indicates boom angle display @ shows lower ‘boom angle limit function’s registers value, NoTE ‘When this indicator lights up, the working radius indicator @ tums on also. ® Working radius limit indicator Indicates that the working radius display @ is showing the working radius limit setting. @ Over-front indicator Indicates that the boom is in the over-front area (automatic detection), @ Swing position indicator Indicates the swing position in units of 10°, @ Front jack state indicator Indicates that the front jack are being used (au- tomatic detection). @ Rear jack state indicator Indicates that the rear jacks are being used (au- tomatic detection). @ Outtire state indicator Indicates that on-tire operation is selected. When ontire stationary operation is selected, this indicator lights up steadily. When ontire traveling operation is selected, the indicator blinks, © Outrigger state indicator Indicates the extension state of outriggers. While the outrigger state setting is beling made, this indicator blinks, After comp! setting, the indicator lights up steadily. @ Spring lock state indicator Indicates that the operation with spring lock is selected. 28 @ 7A LMMBIEAES PTRERTDDS 7 — Lh LARGE IT LT VST LERLET, D F-LAE TRAE 7 LSE ITED IST — 1 SL FR SIRE EE RAUTSCLERLET, S menumEns FREER A AEM TER LC BrLemLar, ae HAR RBUATT Se, REET 4 BIC ASILET. @ tT RACES CHSCLERRLET, (MBE) @ Reese RGR BCARLET. @ Foy hy + oe thtETED PBY by PEER LCORSLERELED, Cempeittt) @ Ye SRT DADs FERAL THOSE LERRLET, (H Mitt) @ tve4 REET AYA RDBRENTWS CE LERLET, YEA TREPREBRL TS 2 BIR, AITARBIS DET, ATA VTTEREBRL TUS BIL AIRIBICI DET, O Ty by ane 79 FV AOBARBERRLED, TY PY HOR MERE PLARL, SHER ATR es, @ ATI 70, ORE AIVLI 3 9 BPBRED TOES LERLE teR301-21801 R301-21801 MOMENT LIMITER @ Register key @ BB+ Used to register working conditions selected. However, if work range limiting function is registered, display changes as shown in the list below while this key is being pressed. When in the adjustment mode, this key is used for con- BRLAPRRBERET SIC ALET, AL PROBES RRSNOSBE, KEE LUWSM, SERBORRH FRO EF IBD DE F. EAMMC— FHICILA = 2 —-BROMESEE PROMAOMEBORARACTED RICA LE firmation of the selected menu and writing of tt adjusted value into the EEPROM. See Ordinary When press register key Ee He Be—-*eRLAER Jib angle display ® Jib tilt angle per boom angle limit D7 RRS DAF I Fae Ei i an Boom Length Display @ ‘Boom length ight mit FLERE TARE waunube Boom Angle Display @ ‘Boom angle lower boom F~LMERTEB FL aerate Working Radius Display® ‘Working radius Working radius fimit HRBO fe EE PRESUR BIE NOTE) If this register key is pressed while working range limiting function is not registered, displayed ma @ Increase key Used to increase the selected value. @ Decrease key Used to decrease the selected value. ® Left outrigger state select kye is the Used for selecting the left outrigger state @ Right outrigger state select kye Used for selecting the right outrigger state. @® Boom state select kye Used for selecting the boom, single top, or jib state. @ Onttire state select kye Used for selecting the ontire working state. 29 ER) POO SMREO ERS A CORUBICE F-ERTL*~—— gen, ee BRLARMEMMSLSZ—CT, waH BRLAMRMEMPSHST—TT, E79 by RRR E77 b HOPPERS 5 t BIRR LET. B77 bY ARR A — B79 bY HOP RMS % CEB LET. F~LEMERA— Tak, EaRALET, AYE ARERR — KUTA NOPE ERT % & RIED. YIM EIT, PST ORRRGELRT “abR301-21801 R301-21807 MOMENT LIMITER @ Display atlernate key This key is used to shift the display on the @ RRIRe— PAVEORTASEWY BREECH, KEK screen. While this key is being pressed, the BLTOSM, NAVLORRAES FROLIC display on the panel changes as follows: DRDO ET, Ea =e ae seus? [ore | aaah mums? [case [eer tases? [Rashes camer? S| - inane [Ea | - Character display @ ‘Moment bargraph (%o) ‘Main hydraulic pressure (ke/cd) Accumulator pressure (g/d) RERREO E-AYbIN-F57 (HK) Fe ie ny Petia” © Pa mes cae ae PR aes tails "S| Se mes ; maine “ee aes ea yal" ° Pa aes Piensa”? mee a @ Check key @ AR Used for function checks, When this key is pressed, all the LED, panel and character dis- play segments light, whith buzzer and stop sig- nals output. Pressing the register key @ then, you will have check functions for boom length detected value and moment detected value. 30 2 AML DABBIECT SBA RALET, KEE PILETOLED, NRW: LERTBOSET A VY PRAUT RIB Ee. Pts LOE DD SHET, CORMCRES WENT, FY BRUNA, TY PHD ARRIBA Et,R301-21801 R301-21801 MOMENT LIMITER @ Liffting height limit key Used for registering and releasing the lifting hheigt limitation, Bring the boom to a desired height and press this key. Lifting height value to be limited will be registered. And the lifting height limit LED @ lights. Press this key again, and the lifting height limiting function will be released. @ Upper boom angle limit key Used for registering and releasing the upper ‘boom angle limitation. Press this key with the ‘boom raised to the upper boom angle to be limited, this value will be registered with the upper boom angle limit LED @ flickering. Press this key again, the limiting function will be released. @ Lower boom angle limit key ‘Used for registering and releasing the lower boom angle limit. Press this key with the boom lowered to the lower boom angle limit angle, and this angle will be registered with the lower boom angle limit LED @ flickering. Press this key again, the limiting function will be released. © Working radius limit key ‘Used for registering and releasing the working radius limitation. Press this key with the actual working radius set to a desired radius, and this radius value to be limited will be registered and the working radius limit LED @ flickers. Press this key again, and the working radius limiting function will be released. NOTE The above four working range limiting functions @, @. @ and ® keep the limit registered values in memory for ap- proximately two hours even when power is cut off. So, when power is put on again, operation restarts based on the limited function state. Power put on again after two hours, the working range limiting functions are already released. 31 2 9 sana PEMLORR, MRETRIF—CH, BEEMR LAME LCES— Si 2, SIBLE fh, SEARLEDOAARLET, EA, BRAT TENT LEMUR MRS ET, 7a LAE LBA T—LAELROER, MRETROE—CT, 7 AA LRA IMEI LCRA ETL, 7 LMAO AEBS, 7A LRM ED OBARLET, kh, ESET LAE ERIE RE ET, FL AEF BIR TH LAT ROBR, RET TT, 7 AMEE TRARAMIC LCE ET LIE RURGEOERS Hh, 7— AGE TRERL EDS BARES, ER, REET LL FRARMEARIRA HES, PEE BR PEEMMOBE RETESET. PIE SEMRLAVEBI L CRY ET LOREEN RUARREN. FRMRL EDORARLE $. kk, BESET 2 RCRA meres, 28 KLE 4 COPRMAMRRED. B. @, Old, BREOF ICL ABS 2 MIC BROMHA StL, BHO F ROR BMREMEEL THY, TORMRIRRER MAT ~bLET. 2 BIC RASHABSIE, (RRO RCVET.R301-21801 R301-21801 MOMENT LIMITER @ Liffing height timit LED Begins to flicker when the lifting height limit- ing function is registered. Changes to light when the lifting height goes below the limited height and to flicker when the lifting height goes over the limited height, giving alarm by buzzer. @ Upper boom angle limit LED Begins to flicker when the upper boom angle limiting function is registered. Changes to light when the boom angle goes beyond the limited, giving alarm by buzzer @ Lower boom angle limit LED Begins to flicker when the lower boom angle limiting function is registered. Changes to light when the boom angle goes below the limited an- gle, giving alarm to buzzer. @ Working radius limit LED Begins to flicker when the working radius limit- ing function is registered. Changes to light when the working radius goes over the the limited value, giving alarm by buzzer. @ Character display comrast adjuster Used to adjust the contrast on the character dis- play. (Normally not necessary to make this ad- justment,) @ LCD panel contrast adjuster Used to adjust the contrast on the LCD panel. (Normally not necessary to make this adjust- ment.) @ Display board @ CPU board @ Analog board @ Power board ® Connector board 32 @ BaeRLED PLAMOCAETSNABICARL, BRLAR WATS EATER DET, TORBEHAMRM DLEIRS EAMICR DD, THE SRRERE lit, @ 7-AMELRMRL ED 7 — LABEL BUBPRSE S BER STOIC AAR LS AMET BRB FICT SLATER D DET. OR, 7-AARBMRMU EES EAREBD 9D. TUK LS RRERELET, @ 7-AMEFRERL ED 7 SAAD RIRIE BI STB AIR L DARE MMMDLLICTSLAMTICM DD ET, OR, 7 ASEM RUF Sb AIRC D. TEL SRMERE LET, © fFEMRLED PERE TURIE SEER STC RL, TREE EMMIS SL AMTIR DD ET, LOI, fF FESARABUALLICKS LARICH DD, 71 LORRERELET, © MFRREIY h97 NO RERRBOIY FADES SHIRL F. GRAMEOLHS ELA.) @ BRRVsy hs AEE Ba RVOIY bb EET ICL F. AMRMBOUBIDO ELA.) PER AEAL CPURE THOT EB RI ®G@@® 6 ® AT 5 BAR301-21801 R301-21801 MOMENT LIMITER @ CNI connector CN1 connector signals and functions are shown below: ® CNIsRgF Let, CNLIRTFEAMDT SERS LEE FRI CN1 connector CNISRIF Signal names and functiouns es & & @ it ANAIN A ‘Signal name: Boom length detector input Analog input representing detected boom length. BBR: T-LRERMBAD Pr LORSERET BT IOIAD, ANAIN B Signal name: Boom angle detector input Analog input representing detected boom angle. BER: 7-LARRUBAD TH LOMEEBET ET FOIAN ANAIN C Signal name: Swing angle detector 1 input Analog input from the swing angle detector 1 representing de- tected swing angle. 8S : REARS LA) PERE LI SERS OTTO TAD ANAIN D Signal name: Swing angle detector 2 input Analog input from the swing angle detector 2 reprecenting de- tected swing angle. EH : RGIS 20D HEDARERUE 2 CLERMONT S7FOZANS 10 ANAIN E Signal name: Main hydraulic pressure sensor input Analog input representing detected main hydraulic pressure. BRR: At ARE DEY IAD 2A ARERR BT FEIN n ANAIN F Signal name: Accumulator pressure sensor input Analog input representing detected accumulator pressure. BER: 7H 2bV—-FENEVI-AN TH a hV—-FEDERWTS7IOZAN, 13 Dil | Signal name: Over-wind detector switch input Input from a hook over-wind detection switch. Switch ON : A hook is in normal state. Switch OFF : Detecting a hook over-wind. BBE: BETZ FAN 77 7 OB ERNE LET BAA y FAD SW. ON : 7 y 713 RRMCHS. OFF: 7y 7OBBARMBA BE LTH, 33 aR301-21801 301-21801 MOMENT LIMITER CN1 connector Signal names and functiouns CNIaKI 8 fk @ fe Signal name: 4th / top boom fulletraction detection switch in- put Switch input used for detecting the boom state. Switch ON : 4th / top boom in fully retracted state “ Di2 Switch OFF : 4th / top boom in extended state BAG: AB: by 77 DORR AL 0 FAD T-LORMERHT SKOOAA 9 FAN, SW. ON : 4B hy 77—AgemteM OPP: 4B: by 77 AMOR Signal name: 2nd boom fulletraction detection switch input ‘Switch input used for detecting the boom state. Switch ON : 2nd boom in fully retracted state 7 Dis Switch OFF : 2nd boom in extended state ; BBR: LAT AERA 9 FAD F-LOPIERHT SKOHOAM FAN. SW. ON : 2 7—A2RRE OFF: 287 — AHR Signal name: Cancel over-wind switch input When canceling @ crane motion stop state caused by 2 hook over-wind detection, make this switch “ON”. ‘Switch ON : Cancel a hook over-wind stop state and buzzer | alarm, 7 | a ‘Switch OFF: Not cancel a hook over-wind stop state. i BSS BEEMRAL FAD ME SRW LOT LL ELRR ERAT OBA, COAL FEO NETS, SW. ON : @S eeu ho7 —VeLeMS LUT k BRRERET S. OFF : QB 2RHKLS7L—YRLAMERRLED. Signal name: Cancel 100% switch input When canceling a crane motion stop state caused by a over- load detection, make this switch “ON*. ‘Switch ON : Cancel a overload stop state. . ore Switch OFF: Not cancel a overload stop state BBR: 100%) MRA FAD BATT ES 7 VLEET SBE CORA y F ZONETS, SW. ON : GATRIKICL EMER 2. OF F : BAMHI S OPM MER Lich, 34R301-21801 R301-21801 MOMENT LIMITER NI connector Signal names and functiouns CNIaRIe 8 2 : ®@ ft Signal name: Front jack extension detection switch input This sigual represents extended or retracted state of the front Jacks. ‘Switch ON : Front jack in extended state. 6 Di7 ‘Switch OFF: Front jack in retracted state. BBR: TOY bo oy PRU AA FAD POY ED ey ABRHEN TOSS LERUTS,, SW. ON 2 7OY bY xy PBHERHBL TS, OFF: 7OY box o FRMPEHI LCOS, Signal name: Swing position judgement switch input ‘ ‘This signal represents the boom swing position. Switch ON : Boom in left over-side area. Switch OFF: Boom in right over-side area. 29 Di 10 BEE: URNA FAN | REOHETRHTS. SW. ON: EULER, + yok Ree LTS, oF MLE Sx ORME LTS, @® CN2 connector @ CNesR7e CN2 connector signals ard functions are shown CNZBRIFKANT SEER LMS PRIOR L below: te CN2 connector Signal names and functiouns CN2aR7e @ 8 & b ® te Signal name: Stoppage relay output When detecting a overload or 2 hook over-wind, or AML main body is in failure this relay output goes off and stops the crane m . Relay ON :24V The crane motion is normal. i RLY 1 Relay OFF: OV The crane motion is stopped. AR: AMLELY VHD SBATRIRE 50127 » 7 BB RMO BLE, ETILAML AIRE KCOUL—BOPF LENT LYE LELS, YL-ON 2 24(V) 7 bytes OFF: 0(V) 7b —VareRee 35