Professional Documents
Culture Documents
4, 2018
PUBLISHED BY ELSEVIER
ABSTRACT
OBJECTIVES This study sought to report outcomes from an efficiency improvement project in a large cardiac cath lab.
BACKGROUND Operational inefficiencies are common in the cath lab, yet solutions are challenging. A detailed report
describing and providing solutions for these inefficiencies may be valuable in guiding improvements in productivity.
METHODS In this observational study, the authors report metrics of efficiency before and after a cath lab quality
improvement program in June 2014. Main outcomes included lab room start times, room turnaround times, laboratory
use, and employee satisfaction. Time series analysis was used to assess trend over time. Chi-square testing and analysis of
variance were used to assess change before and after the initiative.
RESULTS The principal changes included implementation of a pyramidal nursing schedule, increased use of an electronic
scheduling system, and increased utilization of a preparation and recovery area. Comparing before with after the
program, start times improved an average of 17 min, and on-time starts improved from 61.8% to 81.7% (p ¼ 0.0024).
Turnaround times improved from 20.5 min to 16.4 min (trend p < 0.0001), and the proportion of days at full lab utilization
improved from 7.7% to 77.3% (p < 0.00001). There were no increases in overtime, night, or weekend cases. There was a
reduction in full time employees from 36.1 in 2013 to 29.6 in 2016, with an improvement in employee satisfaction.
CONCLUSIONS A systematic approach to reducing inefficiencies can improve cath lab start times, turnaround times, and
overall productivity. This knowledge may be helpful in assisting other cath labs in similar efficiency improvement initiatives.
(J Am Coll Cardiol Intv 2018;11:329–38) © 2018 by the American College of Cardiology Foundation.
From the Heart and Vascular Institute, Department of Cardiovascular Medicine, Cleveland Clinic, Cleveland, Ohio. Dr. Khot is a
consultant for AstraZeneca. All other authors have reported that they have no relationships relevant to the contents of this paper
to disclose.
Manuscript received July 11, 2017; revised manuscript received September 5, 2017, accepted September 11, 2017.
ABBREVIATIONS recent declines in reimbursement for cardiac the patient, technologist, nurse, and physician duties
AND ACRONYMS catheterization and percutaneous coronary in a usual case, document all material and informa-
intervention (PCI) (4), and improve satisfac- tion flows, determine time elapsed at each step,
PCI = percutaneous coronary
intervention
tion for patients and health care providers. and identify potential bottlenecks and sources of
However, there is heterogeneity in how redundancy.
FTE = full-time employee
modern cath labs are operated across in- Nursing staff was required to time stamp each step
stitutions, and metrics of efficiency in cath in the delivery process, fill out feedback forms if room
lab operations are not standardized. Indeed, public turn around time was >22 min or if there were issues
reports of successful quality improvement initiatives they felt were impeding care delivery, and comment
in the cath lab setting have been scarce to date. Such a on improvements that could be made. Timestamps
report could serve as a valuable example to guide for each component of the delivery process were then
meaningful changes and improve efficiency in cath collected via review of nursing records and the elec-
labs across various institutions. As most labs have tronic cath lab documentation system. This, in com-
quality assessment processes in place, this would be bination with the feedback forms allowed for
especially relevant and applicable to labs seeking granularity in determining which steps in the care
process improvement. delivery process could be targeted for reducing time
SEE PAGE 339 lapse and thus improving efficiency. The leadership
team then performed an exhaustive review of the
With this understanding, we conducted a quality workflow process and identified several specific steps
improvement program to identify the operational where systematic inefficiencies existed using root
inefficiencies in our large, quaternary care center cath cause analysis and the feedback forms. Changes to
lab, with the intent of reporting our results broadly. We the cath lab delivery process were then implemented
report specific metrics of operational efficiency before via Plan Do Study Act cycles, and the team met
and after system-based changes that we describe in weekly to assess whether these changes were having
detail, in an effort to demonstrate and quantify the desirable effects on workflow with the use of She-
improvements in efficiency we have realized with whart control charts, as these are commonly used
a systematic approach to quality improvement. tools in quality improvement methodology (5,6).
Additional changes were made in an iterative, step-
METHODS wise fashion over time while evaluating the key
metrics of efficiency described below. Physicians,
STUDY POPULATION. The program start date was nurses, and support staff were given feedback once a
June 1, 2014. All elective and urgent procedures were month during this process improvement project.
analyzed for 1 year before and 2 years after the start
date (May 1, 2013 to April 31, 2016). Diagnostic coro- STUDY ENDPOINTS. Study efficiency endpoints
nary angiograms, PCI procedures, right heart cathe- included room start time, the duration of time be-
terizations, myocardial biopsies, peripheral vascular tween cases (room “turnaround time”), and lab room
interventions, and structural heart interventions were utilization (Table 1). Study productivity endpoints
included. Emergent cases including primary PCI for included the number of full-time employees (FTEs),
ST-segment myocardial infarction were excluded as and the proportion of shifts that were after hours, on
these cases follow a separate, unique workflow. The weekends, or overtime. To determine the effect of
cath lab at our institution is a closed lab with 10 cath these changes on employee satisfaction, Press Ganey
lab rooms, accommodating a single physician practice surveys were conducted at time points before and 1
of approximately 20 hospital employed physicians year after most changes had been made. These goals
(interventional or invasive, diagnostic, heart failure, were established based on what would constitute a
and electrophysiology cardiologists). The study was meaningful improvement based on historical trends
approved by the institutional review board. in our institution.
EFFICIENCY IMPROVEMENT PROGRAM. The first step STATISTICAL ANALYSIS. All study endpoints were
was to establish a program leadership team consisting assessed chronologically on a both monthly and
of the physician cath lab director, nursing manager, yearly basis to evaluate trends over time, as well as
nursing supervisors, department administrators, and before and after the program start date of June 1,
interested physicians that studied the workflow in the 2014. Continuous outcomes are reported as mean
cath lab by creating a process flowchart mapping SD, and categorical endpoints are presented as pro-
every step in the continuity of a typical patient’s care portions. Time series analyses utilizing regression
(Figure 1). The goals were to completely understand modeling were performed to assess trend in outcomes
JACC: CARDIOVASCULAR INTERVENTIONS VOL. 11, NO. 4, 2018 Reed et al. 331
FEBRUARY 26, 2018:329–38 Efficiency in the Catheterization Laboratory
Each step in the continuity of a typical cath lab case was mapped. The greatest opportunities to improve operational efficiency are those steps
in which the timing is average timing is highly “variable” and thus most modifiable with systems changes (denoted in red), compared with
those in which the timing is less variable and thus “fixed,” determined most by the nature of the case (denoted in green). IV ¼ intravenous;
PCI ¼ percutaneous coronary intervention.
over time. In addition, 2-way analysis of variance and performed using R version 3.3.2 (R Project for Statis-
2-sample chi-square testing for equality of pro- tical Computing, Vienna, Austria).
portions with continuity correction were used to
determine whether the differences were significantly RESULTS
different before and after the program start date,
where appropriate. Statistical significance was CATH LAB WORKFLOW. The cath lab workflow pro-
determined as p < 0.05. All statistical analyses were cess is described in Figure 1. The major operational
332 Reed et al. JACC: CARDIOVASCULAR INTERVENTIONS VOL. 11, NO. 4, 2018
day. The key changes implemented to realize these Culture of Promoted a culture of 1. Employee “buy-in” June 2014
excellence excellence and to the changes
gains were as follows: collegiality among being made.
cath lab employees 2. Improved individual
“ P r o j e c t S c r u b B r o k e n ” . In cases of a turnaround and the prep/ employee satisfac-
recovery area tion and satisfaction
time >22 min, nurses were required to fill out a form
with management.
explaining why. The most common reasons were de- Electronic Decentralized internet 1. Allowed for rapid, June 2014
lays in the patient preparation and recovery area, scheduling based scheduling real-time notification
whiteboard system viewable of what step each
usually in obtaining consent, placing intravenous from any computer, patient was at in the
access, and patient use of the restroom. In addition, in any lab room case.
2. Improved start times,
there were often lags in communication from the cath turnaround times,
lab nurses that the room was clean, and from the and employee
satisfaction.
prep/recovery nurses that the next patient was ready.
Pyramidal nursing Changed from a block 1. Allowed for more July 2014
This process was automated in an initiative called schedule to a pyramidal cases and higher
“Project Scrub Broken” once the electronic white- nursing staffing productivity early
schedule in the day.
board was adopted. In this project, the moment 2. Improved lab start
the physician scrubbed out of the “current” case, the times to goal.
3. Increased nursing
charge nurse prompted the case to turn red on the satisfaction.
electronic whiteboard. This visually notified custodial “Project Scrub Immediately when 1. Reduced patient August 2014
Broken” physician scrub was transfer times.
staff to clean the room, the transport team to move
broken, electronic 2. Fewer manual sheath
the patient out of the room, and the preparation and whiteboard pulls in lab.
automatically 3. Patients moved to
recovery area to finish preparing the next patient.
notified nurses to prep/recovery area
This decreased the need for verbal communication, transport patient to wait if bed not
out/next patient in yet available.
and sped up overall communication between the cath
Physician start Physicians emailed night 1. Improved start times. August 2014
lab and preparation and recovery areas. time changes before their cases 2. Improved turnover
with start times, and times.
P a t i e n t t r a n s f e r p r o c e s s . Common reasons for expected to start
case within 15 min of
delays in patient transport were final destination
patient arrival
beds not being available on the floor, delays in nurse- Central supply Changed from stocking 1. Reduced need for September 2014
to-nurse verbal report, and nursing shift changes. To stocking catheter supplies in nurses to search
each room to room to room for
address this, nursing duties were clearly defined such stocking in a central supplies.
that among the 3 nurses (or 2 nurses and 1 tech) area, with certain 2. Reduced procedural
supplies on a mobile times.
assigned to a room, 1 would get the new patient, 1 cart
would transport the old patient, and the other would Streamlined Redundancy in nursing 1. Simplified September 2014
assist with room turnover. Manual sheath pulls in the nursing documentation was documentation.
documentation onerous and 2. Redefined nursing
cath lab were eliminated except in special circum- creating barriers to duties.
stances (reduced to 3% to 5% of cases/month). If the starting on time and 3. Reduced start times.
transitioning 4. Reduced turnaround
final destination room for the patient was not yet patients times.
available, the patient was transported to wait in the
preparation and recovery area rather than kept in the
cath lab room (except if going to an intensive care LAB ROOM UTILIZATION. Cath lab room utilization
unit). In addition, the implementation of the elec- was calculated as the ratio of the number of hours
tronic whiteboard allowed for patients’ locations to staffed to the number of hours utilized, excluding
be tracked, and if there were delays in the availability weekend cases and cases beginning after the lab’s end
of transport staff to bring a hospital inpatient to the time, after adjusting for room closures. A turnaround
lab, it became the responsibility of a lab nurse to time of 18 min was added for each case (25 min were
assist in physically transporting the patient. Further, added before January 2015 before we realized our
there were delays in nurses stocking rooms between gains). Room utilization improved from 2013 to 2016
cases, and at times needing to search between rooms (Table 3) (p for trend ¼ 0.177). Illustrating this, daily
for supplies during cases. This was addressed by room utilization was 91.1 9.1% before the start of the
utilizing a central supply room with a mobile cart in program in June 2014, and increased to 105.5 6.9%
each room with frequently used supplies to reduce afterward (p < 0.0001) (it was possible for utilization to
time spent looking for supplies. be >100% if the number of cases performed was more
334 Reed et al. JACC: CARDIOVASCULAR INTERVENTIONS VOL. 11, NO. 4, 2018
Over the 3-year study time frame (May 2013 to April 2016), case volume remained relatively constant, whereas the percentage of weekend and after-hours cases
remained low and were not appreciably changed by the initiative.
than the maximum expected given the staffing no difference in the number of cases worked on the
hours available). Further, the proportion of days in weekend over the years (trend p ¼ 0.148), or before or
which the entire lab was operating at full utilization after the program (1.81% vs. 2.00%; p ¼ 0.922)
capacity improved from 7.7% to 77.3% comparing (Figure 2). The proportion of hours that were overtime
before to after the start of the program (p < 0.00001). did not increase as a result of the program (4.7% in
PRODUCTIVITY PER FTE. In 2013, the number of FTEs 2013, 5.1% in 2015, 3.9% in 2015, and 3.8% in 2016;
was 36.1, which was reduced to 29.6 by 2016. There was trend p ¼ 0.341; p ¼ 0.812 before and after the
no significant change in case volume of the number of program).
physician operators in the lab over this time. No staff EMPLOYEE EXPERIENCE. The effects on cath lab
were terminated; rather, a small number were not nursing and support staff employee experience were
replaced after turnover occurred. This lower nursing quantified by Press Ganey surveys before and after
FTE versus cath lab volume ratio indicated that despite program (Table 4). Employees were surveyed on their
a reduction in 6.5 FTEs, productivity and efficiency level of engagement, perception of action planning
increased with the changes made over this time. readiness, workplace safety, managerial effective-
AFTER HOURS CASES, WEEKEND CASES, AND ness, and overall satisfaction. Among managers at our
OVERTIME HOURS. There was no discernable differ- institution, a change of 0.20 is generally considered
ence in the number of cases started after hours over meaningful in any category, or 10 points in action
the years (p for trend ¼ 0.431), or before or after the planning readiness. Overall, the program had a
program (1.67% vs. 1.84% of shifts; p ¼ 0.927) positive effect on each aspect of the employee expe-
(Figure 2). There was also no change in our ability to rience, resulting in a meaningful improvement in
accommodate emergency cases. Similarly, there was overall employee satisfaction.
Start time 7:58 AM 45 min 7:49 AM 40 min 7:37 AM 42 min 7:46 AM 43 min —
% on-time start 63.9 7.6 68.0 12.6 89.1 3.4 88.8 2.7 0.190
Turnaround time, min 20.5 0.82 19.8 1.54 16.2 0.84 16.4 1.01 <0.0001
Lab utilization, % 85.1 2.3 106.7 7.6 104.9 6.4 97.9 4.3 0.177
F I G U R E 3 Start Times and Percent On-Time Starts Over the Study Time Period
As a result of the initiative, there was a reduction in the average start time, with an increase in the proportion of cases starting on time over the study period.
The average start time was 7:59 AM through May 2014 (61.8% on-time starts), whereas after June 2014 the average start time was at goal of 7:42 AM (81.7% on-time
starts) (p ¼ 0.0024).
As a result of the program, the turnaround time improved during the course of the study time period, from 20.5 0.82 min in 2013 to 16.4 1.01 min in 2016,
with most cases satisfying the goal turnaround time of <17 min (p for trend <0.0001).
336 Reed et al. JACC: CARDIOVASCULAR INTERVENTIONS VOL. 11, NO. 4, 2018
T A B L E 4 Press Ganey Employee Satisfaction Survey Results F I G U R E 5 Representative Diagram of the Various Factors
That Contribute to Cath Lab Efficiency
2014 2015
Problem (Before Program) (After Program) Change
empowered and attitudes positive, and embracing a discern which changes had what effect on efficiency
culture of continuous improvement. An efficient or- as several changes were made at once; we can only
ganization can better focus on the needs of each pa- say that all of these changes together allowed for the
tient during each episode of care in the cath lab, gains in efficiency we have seen.
which in turn can help maximize each patient’s cath
lab experience and satisfaction. CONCLUSIONS
The Affordable Care Act and Medicare Access and
CHIP Reauthorization Act are moving toward a reality A systematic approach to process improvement can
in which the majority of cardiovascular care will be reduce operational inefficiencies in the cath lab.
reimbursed through alternative payment models that Through a stepwise implementation of specific
emphasize quality over quantity of care, such as changes over a 3-year period, we have realized
bundled payments (11,12). In a bundled payments improved cath lab start times, reduced turnaround
environment, the onus will be on the hospital and times, increased overall productivity, and an
provider to use a fixed amount of resources to com- improvement in employee satisfaction. Knowledge of
plete a given case, and thus reducing costs and uti- our experience may be helpful in guiding other cath
lizing resources as effectively and efficiently as labs in similar quality improvement initiatives toward
possible will be paramount. It is with this realization realizing operational excellence.
that quality improvement projects such as this one ACKNOWLEDGMENTS The authors would like to
are essential to maintaining the financial health of acknowledge the nurses, technologists, and support
providers and institutions. staff of the Cleveland Clinic Sones Catheterization
Laboratories for their hard work and tremendous
STUDY LIMITATIONS. This project was conducted in
commitment to excellent patient care every day.
a large, quaternary care center cath lab and thus re-
sults may not be generalizable to smaller institutions.
ADDRESS FOR CORRESPONDENCE: Dr. Samir R.
That said, the outcomes we assessed (i.e., lab turn-
Kapadia, Heart and Vascular Institute, Cleveland
over time and start time) are common problems at
Clinic, 9500 Euclid Avenue, Desk J2-3, Cleveland,
many institutions, and thus relatable to cath labs of
Ohio 44195. E-mail: kapadis@ccf.org.
all sizes. Although the changes implemented had no
negative effect on patient care, patient outcomes
were not assessed as a part of this study. We
PERSPECTIVES
acknowledge that some of the changes we imple-
mented required capital investment, modest mone-
tary investment, and flexibility from our hospital WHAT IS KNOWN? Operational inefficiencies are common in the
administration, which may not be available at all cardiac cath lab, yet solutions for these issues are challenging.
centers. The pyramidal nursing schedule we intro-
duced did require several labs and availability of WHAT IS NEW? We show that a systematic, team-based
more staff earlier in the day, however, could be approach to quality improvement can lead to improved room start
adopted to labs of smaller sizes as well. In addition, times, turnover times, and utilization with increased employee
we were unable to determine the effect of our project satisfaction. The principle changes implemented included use of a
on overall cost; however, this is less relevant, as cost pyramidal nursing schedule, an electronic scheduling system, and a
will vary from institution to institution, and we have preparation and recovery area to increase efficiency.
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