120K Motor Grader SZN00001-UP (MACHINE) POWERED BY C7... https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?retu...

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Product: MOTOR GRADER
Model: 120K MOTOR GRADER SZN01227
Configuration: 120K Motor Grader SZN00001-UP (MACHINE) POWERED BY
C7 Engine

Disassembly and Assembly

120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-02 Publication Date -01/11/2011 Date Updated -29/11/2011

i03371661

Transmission - Install
SMCS - 3030-012; 3159-012; 3176-012

Installation Procedure
Table 1
Required Tools

Tool Part Number Part Description Qty

A 138-7574 Link Bracket 2

B 209-8351 Bracket 2

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may
be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement.

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Illustration 1 g01021567

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Illustration 2 g00996794

1. Attach Tooling (A) to transmission (14). Install transmission (14). Position transmission (14) in the
flywheel housing. The weight of transmission (14) is approximately 1043 kg (2300 lb). Install
transmission (14) completely in the flywheel housing.

2. Install bolts (15). Install mount assembly (16) on both sides of the machine. Remove Tooling (B) .

Illustration 3 g01021565

3. Connect hose (10). Connect hose assembly (11). Connect hose (13). tighten clamp (12) .

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Illustration 4 g01021564

4. Connect hose assemblies (8) and (9). Install bolts (6) and (7) .

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Illustration 5 g00996788

5. Connect hose assembly (4) .

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Illustration 6 g00996787

6. Install guard (3) .

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Illustration 7 g00996785

7. Install bolt (2). Connect harness assemblies (1).

End By:

a. Install the air tank. Refer to Disassembly and Assembly, "Air Tank - Remove".
b. Install the drive shaft. Refer to Disassembly and Assembly, "Drive Shaft - Remove and Install".
c. Install the fuel tank. Refer to Disassembly and Assembly, "Fuel Tank - Remove".
d. Install the radiator guard and support. Refer to Disassembly and Assembly, "Radiator Guard and
Support, Aftercooler, and Radiator - Install".

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