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5mt Ton Crane
5mt Ton Crane
: AISC-CRANE BEAM
Version - 1.0
SPREADSHEET PROGRAM
FOR
DESIGN OF CRANE BEAM
I. General
A. Program Outline
B. Limitation
II. Formulas
A. Load Calculation
B. Axial and Bending Stress
C. Combined stresses
D. Shear stresses
e. Check for Deflection
e. Check for Fatigue
f. Check for Local web yield / Web crippling / Side sway buckling
Attachment:
1. Program Print-outs
I. General
Crane Runway beams are member subjected to Vertical, Lateral and longitudinal
forced exerted by moving loads of crane running above it. Thus regorious
analysis and design required to extract most realistic design for these beams.
Below mentioned are the checks need to be worked for effective design.
1) Check for Bending stresses
2) Check for Bi-axial bending
3) Check for combined stresses
4) Check for Shear
5) Check for deflection
6) Check for Fatigue
7) Check for Local web yield / Web crippling / Side sway buckling
A. Program Outline
2) Unit: SI
3) Materials
3) Section Description
Crane beam section considered in this program has two parts
1. Base Section : Built-up Plates forming either
web + bottom flange alone
or Web + both top and bottom Flanges.
2. Cap Section : PFC Channels limitted to
1. PFC 260X75X28
2. PFC 300X90X38
3. PFC 380X100X55
A. Load Calculation
For single crane running over beam
1. Maximum Bending moment
If ( Wd < 0.586 L)
= P/2L ( L - (Wd/2))2 + Mself
If ( Wd > 0.586 L)
a Wd P
= PL/4 + Mself (wheel base) (Max. wheel load)
= P + Vself
3. Maximum Deflection
If ( Wd < 0.586 L)
= PL3 3C C 3
+ Dself
6EI 4L L
Where c= ( L - Wd ) / 2
If ( Wd > 0.586 L)
= PL3
+ Dself
48EI
Note : For two Cranes Max BM, Shear and Deflection calculated
by Trial and Error method.
2 Fy ( L/RTT)2 Fy
Fb =
3 1530 x 10 Cb 3
------- (F1-6)
170 x 103Cb
Fb =
( L/RTT)2 ------- (F1-7)
For any Value of L/RTT
12 x 103Cb
Fb =
( Ld/Af) ------- (F1-8)
Where
Cb = 1.0
RTT = Radius of Gyration of comp. flange plus 1/3 of the
comp. web area
Af = Area of Compression flange
d = Nominal depth
Where
Fb' = Reduced allowable bending stress
Aw = Area if Web
Af = Area of Compression flange
a = 0.6 Fy / Fb < 1
Allowable Minor axis bending stress :
Fby = 0.6 x Fy ------- (F2-2)
Fa = Q 1 - (Kl/rmin)2 Fy
2Cc' 2
5 + 3(Kl/rmin) - (Kl/rmin)3
3 8Cc' 8Cc'3 ------- (A-B5-11)
Where
Cc' = sqrt [( 2 x p2 x E ) / (Q x Fy)]
Q = Qs x Qa
Qs = Refer Section (A-B5-3 to A-B5-6)
Qa = Refer Section (A-B5-8 & A-B5-10)
G. Check for Local web yield / Web crippling / Side sway buckling
1. Web Yielding
Where
tw = Thickness of web, in.
N = Length of bearing ( 2 in )
k = Distance from outer face of flange to web toe of fillet, in.
2. Web crippling
Where
Fyw = Minimum yield stress of beam web
beams.
rogram.
wheel load)
-B5-11)
-B5-11)
CRANE BEAM CHECK Code AISC (ASD) Fy = 34.50kN/cm2
Allowable Deflection Vertical 600 ###
(1) Crane Details No of Cranes 1 (Span Over) Hori. 400 ###
###
Capacity Brige span Trolly wt. Bridge wt. Wheel load Impact (%) Wheel Bump. Ixx
Crane no
in MT (in m) (in MT) (in MT) (in KN) Veritical Lateral Long. base Dist.
(3) Sectional properties Depth = 52.00 cm N.Axis = 30.06 cm from Bottom Flange Cg C
Weight R-XX
(in AREA I-XX I-YY S-XT S-XB S-YT S-YB (in R-YY D/Af
kg/m) (in cm2) (in cm4) (in cm4) (in cm3) (in cm3) (in cm3) (in cm3) cm) (in cm) (in cm)
57.31 73.00 35163.33 2322.40 1602.52 1169.87 185.79 185.79 21.95 5.64 1.73
(4) Generated Loads & Deflection All distances are from left support to Last wheel (in mm)
Max. Bending Moment (in KNm) Max. Shear Force (in KN) Max. Deflection (in cm)
Vertical Lateral Distance Vertical Lateral Dist. Vertical Lateral Dist.
(Mx) (My) (D1) (Vy) (Vx) (D2) (D3)
104.77 7.13 3300 63.09 4.32 0 0.85 1.92 2600
Top F
(5) Load Summary Chan
Max.Reaction Min.Reaction Hor. Reaction Long. Reaction
(Vmax in KN) (Vmin in KN) (RH in KN) (LH in KN) PASS
59.86 15.59 4.32 6.70 FAIL