vevisune wun muyuse ou 83-1 Rough steel castings General tolerances and machining allowances (For replacement purposes only) 1 OD = aD les 77,140.80 ‘Supersedes October 1980 edition. Descriptors: Genera! tolerances, mgciihing allowances, castings, steel. GuBrohteile aus Stahigud - Aligemeintoleranzen, Bearboitungezugaben (Nicht fur Neukonstruktionan) In keeping with current practice in standards published by the international Organization for Standardization ('S0), 2 comma nas been used througheut a the decimal marker. Dimensions in mm 1 Scope and field of application Thig stander specitios ganerat tolerances and machining allowances for rough castings of cast steat which are subject to the (echivice! dalivary concitions laid down in such standards as DIN 1681, DIN 17245 or the Stani-Eisen-Werkstoffolatt (\ron arci steel material specification) 510-62 Users of this standard should note that It now only applies to castings used for repaic and replacement purposes. New designs are covered by ISO 8062: 194, ‘Owing to the lack of empirical data, general tolerances have not been specified here for angular dimensions. W angles are to meet accuracy requirements, thase shall be indicated as incividual tolerances. 2 Normative references This standard incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places In the toxt, and the titles of the publications are listed below. For dated references, subsequent amendments to or revisions of any of these publications apply to this standard only when incorporated in it by amendment or revision. For undated references, the latest edition of the publication relecred to applies. DIN 1680-1 Rough castings ~ General tolerances and macvining allowances ~ General DIN 1681 Cast steel for general engineering purposes ~ Technical delivery conditions DIN 7182-1 Sizes, deviations, tolerances and fits - Basic concepts DIN 17245 Feritic steel castings with elevated tempcrature properties - Technical delivery conditions 1S 8062: 1994 Castings ~ System of dimensionel tolerances and machining allowances Stahi-Eisen-Werkstofiblatt 510-62") i 3 Concepts ‘See DIN 7182-1 and DIN 1680-1 for the terms ‘general tolerances’ and ‘tolerance grade’, anc! DIN 1660-1 for @ definition of ‘machining allowance’. 7) Obtainable from Veriag Stahleisen GmbH, Postfach 10 51 64, 0-40042 Dusseldorf. Continued on pages 2 10 4 ‘Translation by DIN-Sprachandienst. Incase of cou tna Garmelanguage oral shod be ensued a he authorise {© Mopar rth Fantaton ay be epeanucaa wou he pr pormeon Tel, No, DIN 1683-1: 1938-08 wy Dazsehes tut tr Normang eV ban, ngieh pce group 08 Soles No, 0105: ‘Beat Voy Gr, 0-10772 Sar has excise sitll Gorn Sardar (3M Norn) = e188 5 Be AOR,ye? ~ DIN 1683-1: 1998-08 4 Tolerance grades 4.1 Dimensional devistions For steel rough castings, dimensional daviations ara Iaegaly dapondent en dhaticg conmsional accuracy of the pattem, the degree of shrinkage dependent on the material type and Bad Sao urgion. the care taken curing moulding and casting, and the moulding and casting od heared used based on the batch size. b) the nominal sizes. 4.2 Application of tolerance grades Aa tempations shallbe specitied un the basis of ne tolerance grades given in tables 2 and. Linear dimensions and thickness shall be specitied for the same grade; for exceptions cee DiN 1680, 4.3, Nominal size ranges ragominal size ranges shown in the tables for each tolerance grade have been selected on the basis of reliable ‘measurement data. For sizes outside the range for @ given grate, the next coarsest grade applies 44 Radi pide case of intemal ard extarnal radi, the tolerance zone given in table 2 shall always be positioned ¢o as to nsure thai the lower deviation is equal to zero. EXAMPLE: Sean bg 22mnal size of 20 mm and tolerance grade GTB 18 as in tabi 2'tho corresponding general tolerance shall be £3 mm. The lower limit for the radiils then zero and the upper limit & Gay Teceauce the isk of eracing, intemal rai shall comply withthe values given in table 1 a6 a function of the wall thickness, Table 4: Minimum values for internal radii wet! Minimum thickness internal radius Upto 10 6 ‘Over 10 up 10.30, io Over 30 (0.93 x wall thickness| 5 Machining allowances ar eeiaing allowance, BZ, isa function ofthe largest external dimancion of th casting ands the same for all tolerance grades (ct. table 4); see DIN 1880-1 for exceptions. Tame s48 uP to 509 mm, machining allowances may be reduced to approximately half the values specifi in shoeing Patter ecuipment, casting procedure and machining procagure with regard te claping sereeae any tas eu uitaees have been optimized, for example, for series production, ae agreed between hermetic {and the foundry. Thess reduced values are shown in table §. 6 Designation - Tolerance and machining allowance DIN 1683 - GTB 17 - 8Z 6 See DIN 1680-1 for other examples of designations.* DIN 1683-1 diameter, radivs)") ear dimensions (length. width, height, centreline distance, Pages 1998.08, Tolerance Nominal site range als ee oo ee sabe cele oe | |e || a |e (20) oo ao] al Ss |so ae] | | S| was] wwe] we] ee | | wie ea cia 85) view 20st = = See eae hes See ial? [Corer [r29.+ aatea3) as = Sle eo be crew 2aje73/27; a a == 1.16 Et ‘Vitrespective of te valves given in ni table, the actual develiono thelinear mene than £25 % of the nominal size, rounded to one decimal place, This restietion deviations in the boxes enclosed by thick tines, sions ol easing shall no ease be greater 's of particular relevance when apclyng the Table 3: Limit deviations for thicknesses (wall, web and rib thicknesses)"), **) Nomina! size ange Tolerance Over | over | over | Over | Over | over | over | Over | Over ‘grade vpw| 18 | 30 | so |e | 120 | 180 | 250 | Sts | a0 18 spt uate | upto | upto | upto | upio | up | upto so | ao | 120 | ‘tao | ‘250 | ‘ss | “foo | ‘soo raz =as au fav [2a few (se 127] ae] GTB 19/5, 245 | £75 | 295 uj 212 #13 T sia 218; - ore 19 245 [475 [28 so fe fan ten = to areas [eas fas [eos eis(sa [ee [| - | - 7? = cTeve 245 [apy es 20 [ges [= ef at ore 7/5 #36 [237 | 239 245] — = = = T= ere #3 [#32 > [=P G78 16/5 224 [225 = = 7 = {- = respective ofthe valves given ‘no case be greater than +25 % of the nominal size, rounded to one relevance when applying the deviations in the boxes enclosed by thick lines, this table, the actual deviation of the linear dimensions of @ casting shalt in ecimal place. This restrictions of particular ““) The values specified here ere taken from the deviations specified tor one full grade coarser in table 2 Table 4: Machining allowances i Over} Over | Over | Over| over] Over] Over | Over] Over] Crear Drinal size range (beseson up col sq |-120 | 250 | aco | sco 800 | 1000 | 1600 | 2500 | 4000 the largest overall dimension 50 | Up to] uo to up to! up to| up to| up to} up ‘2! up to] up to | up 0, ot casting) ¥20 | 250 | 400 |. 500 | 800 | 1000] 1800 | 2800 | 4000 | 1c000} Machining allowance, BZ 2tats{sfeTrtsalolulnin Tabi Reduced machinin; 9 allowances (see clause 5) y Nominal size range (oased on the largest overall cimension of casting) Upte 50 Over | Over | over] Over 50 | 120 | 250 | 400 up to| up to|up to up to 120 | 250 | 490 | 500 Machining allowance, 82 1s] 2 [es[ 3‘Page a DIN 1083-1: 1998-08, 7 Indicating general tolerances on existing drawings fine et clawing does HOT reer tothe tolerance groupe apeciied inthe 1962 ‘edition of this standard tar Satan Sane" Ala, then the toloranco grades given tm iasiee essa none ply. Its recommendud Ian ae suitable fr casting in question ba indicated on scone yavicae converted iesantita OOES refer tothe previously valid tolerance gro inn re recommended that these pe iit covietons 0 arance grees specited i tables and'3 ofthe prascat stardena ee ot possible, the limit Geviations are to be taken from tables 6 and’? below Tables 6 and 7 do NOT apply to new drawings Table 6: Limit deviations for near dimensions on-existing drawings Nominal size'cange senca Over | Over | Over | over | dr ier sister Re Upto | 18 $0 10 | s00 | 1250 8000 1e | pte] veto | upto} veto} dane | 220 | £928 | 80 | soos #2" | Mao’ | Soo’ | Vico | S300 | Boe | SBse | wee | wate Estalainanvane] 72 [24 [22] 29 | 2s [emt pee 2 Sendammeon! "2 [3 [TESTE ® [rg fe [oe foe oe fee Pee des pee ae pes eee mersaremore| 23 17 AEST [78 [ee [8 |e a ve] ep aoe @ | cceratdnonin) 83, Sates] at Pot a a peateetise tara orcs | 5 aT eetey Pe oc isting drawings Nominal size range Tolerance Over | Over | Over | Over | Over group /Upto! is | so | 120] 250 | 400 18 | upto | upto | upto| upto | upto 80 _| 120 | 260 | 400 | ‘S00 a #4 | =7 [eo [en |ais pore a #2.[ 23 [eesfee]s7]e8 & Indicating machining allowances on existing drawings see machining allowances specified in this standard only apply to rawings on which general tolerances in @ “or cance with clause 4 and tables 2 and 3 of this standard are Indicetog Previous editions DIN 1683-1: 1962-02, 1974-08, 1978.07, 1960-10. Amendments As Compared with the October 1960 edition, the standard now applies only to castings used for replacement Purposes, . \ Other relevant standards OIN 1680-2 Rough castings ~ General tolerances CIN 1690-1 Technical delivery conditions for castings of metalic materials = General