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Production Planning & Control

The Management of Operations

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Buyer–supplier collaboration during emerging


technology development

Hamid Moradlou, Sam Roscoe & Abhijeet Ghadge

To cite this article: Hamid Moradlou, Sam Roscoe & Abhijeet Ghadge (2022) Buyer–supplier
collaboration during emerging technology development, Production Planning & Control, 33:2-3,
159-174, DOI: 10.1080/09537287.2020.1810759

To link to this article: https://doi.org/10.1080/09537287.2020.1810759

Published online: 25 Aug 2020.

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PRODUCTION PLANNING & CONTROL
2022, VOL. 33, NOS. 2–3, 159–174
https://doi.org/10.1080/09537287.2020.1810759

Buyer–supplier collaboration during emerging technology development


Hamid Moradloua, Sam Roscoeb and Abhijeet Ghadgea
a
Centre for Logistics, Procurement and Supply Chain Management, Cranfield University, Cranfield, UK; bSchool of Business, Management
and Economics, The University of Sussex, Brighton, UK

ABSTRACT ARTICLE HISTORY


The purpose of this paper is to understand how buyers-suppliers collaborate during the development Received 20 May 2019
of emerging technologies. Using the relational view, the paper examines a high technology aerospace Accepted 22 January 2020
firm as it develops additive manufacturing technology with two suppliers. It is found that the radical
KEYWORDS
novelty and high degree of technological uncertainty associated with emerging technologies lead to a
Additive manufacturing; 3D
small pool of capable suppliers, limited machine capacity and constrained raw material supply. printing; buyer–supplier
Companies, therefore, turn to University Technology Centres (UTCs) to incubate new ideas and test collaboration; supplier
prototypes before involving suppliers in development efforts. Companies also seek out government- involvement in new
funded catapult centres where buyers, suppliers and customers are co-located in a single facility, product development;
allowing them to interact and share knowledge on a regular basis. The study contributes to the rela- relational view
tional view by identifying that regular interaction within collaborative relationships does not necessar-
ily lead to knowledge spill-overs between buyers and suppliers during the development of emerging
technologies. Instead, the study finds that knowledge exchange is facilitated when suppliers have the
freedom to use intellectual property in non-competing industries and have guarantees of future busi-
ness that allow them to invest in machine capacity and raw material supply.

1. Introduction This example suggests that a small supplier pool, limited


technological capabilities and unforeseen issues in the
Buyer–supplier collaboration is frequently cited as fundamen-
buyer–supplier relationship present a unique set of chal-
tal to the success of new product development (NPD) efforts
lenges for the development of emerging technologies.
(Scuotto et al. 2017; Le Dain, Merminod, and Yager 2020;
Emerging technologies are defined as ‘radically novel and
Dowlatshahi 1997). To make significant leaps in new product
relatively fast growing technology characterised by a certain
design, buyer and suppliers often invest in emerging tech- degree of coherence persisting over time and with the potential
nologies (Petersen, Handfield, and Ragatz 2005). Yet, the to exert a considerable impact on the socio-economic domain’
development of emerging technologies can present a range (Rotolo, Hicks, and Martin 2015, 1828). This definition
of challenges, including a limited number of capable suppli- explains that emerging technology is characterised by five
ers and a steep learning curve for buyer–supplier collabor- general properties; radical novelty, relatively fast growth,
ation (Dietrich and Cudney 2011). Take for example the coherence, prominent impact and uncertainty/ambiguity
development of Tesla’s Model 3 electric vehicle. Tesla used (Rotolo, Hicks, and Martin 2015). Coherence relates to the
an emerging technology, lithium-ion battery cells, made by coming together of a community of practice, where practi-
Panasonic to make a step-change in the Model 3’s battery tioners and academics are unified around the development
performance (The Economist 2019). Panasonic was one of of a distinct technology (Rotolo, Hicks, and Martin 2015). As
the few suppliers with the technological capabilities to pro- the most prominent impact of emerging technologies is in
duce battery cell technology at the scale required by Tesla the future, the emergence phase is said to be uncertain and
and was nominated as their sole supplier from 2014–2019. ambiguous (Rotolo, Hicks, and Martin 2015).
However, the Panasonic–Tesla relationship was fraught with The aim of this paper is to answer the research question:
issues, including Panasonic’s decision to freeze its investment How can buyer and supplier teams overcome the challenges
in Tesla’s Giga-factory in Shanghai in 2017, and Tesla’s recent that arise during the development of emerging technologies?
announcement that Panasonic will no longer be its sole sup- The paper examines this question through the relational
plier of battery technologies in China (CNBC 2019). As there view, which suggests that firms that rely on internal resour-
was a limited pool of alternative suppliers with the capacity ces and capabilities will have difficulty achieving competitive
and capability to meet Tesla’s demanding production target, advantage (Teng and Cummings 2002). To outmanoeuvre
it is now exploring the in-house manufacture of lithium-ion the competition, firms must seek out the valuable, rare, inim-
batteries (The Economist 2019). itable and non-substitutable (VRIN) resources that are

CONTACT Hamid Moradlou Hamid.moradlou@cranfield.ac.uk Centre for Logistics, Procurement and Supply Chain Management, Cranfield University,
College Road, Cranfield MK43 0AL, UK.
ß 2020 Informa UK Limited, trading as Taylor & Francis Group
160 H. MORADLOU ET AL.

available in relational networks (Lavie 2006; Arya and Lin firm’s internal resources, but also from the external resources
2007; Dyer and Singh 1998). located in inter-organisational relationships (Zollo, Reuer, and
The aerospace sector is selected as the context of study Singh 2002; Dyer and Singh 1998). The relational view argues
due to its pioneering use of emerging technologies to make that it is possible to achieve productivity gains when buyers
significant leaps in new product design and development and suppliers make relationship-specific investments and
(D’Aveni 2015). We conduct an in-depth case study of a high combine resources in unique ways (Dyer and Singh 1998).
technology aerospace firm, using its Additive Manufacturing For example, buyers and suppliers can make asset-specific
(AM) development programme as the unit of analysis. AM is investments in co-located production facilities as well as
a suite of emerging technologies that fabricate three- transaction-specific investments in customised manufacturing
dimensional objects directly from digital models through an equipment. At the same time, buyers and suppliers can
additive process, typically by depositing and curing in place develop co-specialised knowledge by sharing experiences
successive layers of polymers, ceramics, or metals (Ford and information during the development of new products
2014). This study concentrates on powder-bed fusion techni- and technologies (Dyer and Singh 1998). Over time, know-
ques, and Direct Metal Laser Sintering (DMLS) in particular,
ledge sharing routines emerge due to regular patterns of
because it meets the five criteria of emerging technology
interaction between buyer and supplier teams, permitting
(Rotolo, Hicks, and Martin 2015). While polymers and ceram-
the recombination and creation of co-specialised knowledge
ics have been used for rapid prototyping since the 1980s
(Grant 1996; Zollo, Reuer, and Singh 2002).
(Gardan 2016), DMLS is novel because it emerged in the late
Knowledge sharing routines allows the transference of
1990s and has gained popularity in industries such as
tacit, difficult to codify knowledge between supply chain
aerospace, automotive and medical since the mid-2000s
€m et al. 2016; Hopkinson, Hague, and Dickens partners (Zollo, Reuer, and Singh 2002; Grant 1996). As
(Holmstro
2006). DMLS is also one of the fastest-growing AM techni- buyers and suppliers work through operational details of col-
ques in manufacturing-based sectors (Durach, Kurpjuweit, laborative agreements, both parties develop a more refined
and Wagner 2017). The development of DMLS demonstrates understanding of each other’s cultures, management sys-
coherence, as scholars, practitioners and companies are uni- tems, capabilities, strengths and weaknesses (Zollo, Reuer,
fied around the goal of developing a technology capable of and Singh 2002). Gaining a deeper understanding of each
printing three-dimensional metallic parts (Holmstro €m et al. other’s ways of working helps to mitigate coordination
2016; Gardan 2016; Roscoe, Cousins, and Handfield 2019). At issues, improve conflict resolution and reduce information
the same time, DMLS has an uncertain and ambiguous future gathering problems, which in turn facilitates interactive
due to issues with scalability, process reliability and repeat- learning in the buyer–supplier relationship (Zollo, Reuer, and
ability related to the material properties of the produced Singh 2002). The relationship-specific knowledge that stems
parts (Malekipour and El-Mounayri 2018). We study the from frequent and intense buyer–supplier interactions leads
development of DMLS by collecting data from 46 interviews to a relational capability that can translate into firm-level
with senior managers, middle managers and operational competitive advantages (Dyer and Singh 1998).
employees at the case company and 2 of its suppliers. Data Importantly, however, competitive advantage can only be
are triangulated using focus groups and secondary company achieved if buyers and suppliers have complementary sys-
documentation. tems and processes (Doz and Hamel 1998; Doz 2007).
The remainder of the paper is structured as follows. Complementarity occurs when one actor brings a distinctive
Section 2 examines the relational view to examine the litera- resource to the partnership; when combined with the resour-
ture on buyer–supplier collaboration during new product ces of the other partner, this results in a synergistic effect
development broadly, and additive manufacturing specific- where the combined resources are more valuable, rare, diffi-
ally. It draws on the literature to present a conceptual model cult to imitate and substitute than before (Dyer and Singh
of buyer–supplier collaboration during emerging technology 1998; Doz and Hamel 1998; Doz 2007). Buyers and suppliers
development. Section 3 justifies the case company, research can protect co-developed knowledge from external imitation
design, data collection and analysis methods. The findings by using appropriability regimes, including intellectual prop-
from the case study are presented in Section 4, and Section erty rights and non-disclosure agreements (Teece 1986;
5 compares the findings with the conceptual model to arrive Pisano and Teece 2007; Dosi, Marengo, and Pasquali 2006).
at an empirical framework comprising of five propositions.
Lavie (2006) built on the dyadic relational view to advance
The paper concludes by outlining its contribution to theory
an ‘extended’ resource-based view of relational networks. He
and practice and by suggesting future research avenues.
argued that the inimitability of resources depends less on
the nature of those resources and more on the relationship
2. Literature review between the firm and its partners. Similarly, Arya and Lin
(2007) suggested that organisations are not necessarily
2.1. The relational view
profit-seeking entities, but resource-sharing entities that are
The relational view argues that a firm’s VRIN resources embedded in complex network relationships. They concluded
(Barney 1991) will not necessarily provide a competitive that by focussing on collaborative outcomes as opposed to
advantage in today’s business environment (De Man 2004). competitive factors, collaborative organisations can enjoy
The source of competitive advantage stems not only from a higher monetary and non-monetary benefits compared with
PRODUCTION PLANNING & CONTROL 161

those that do not advance their collaborative capabilities especially in situations of high technological uncertainty.
(Arya and Lin 2007). Meanwhile, Song and Di Benedetto (2008) found that
increased asset-specific investments heighten the level of
supplier involvement in the development of radical technolo-
2.2. Buyer–supplier collaboration during new product gies, which, in turn, improves new product performance.
development
Other scholars suggest that the benefits of supplier involve-
The relational view informs our understanding of buyer–sup- ment diminish in cases of high technological uncertainty
plier collaboration in terms of knowledge and resource sharing. (Swink 1999). This position is supported by Eisenhardt and
Supply-chain collaboration is defined as ‘two or more chain Tabrizi (1995) who suggest that less supplier involvement is
members working together to create a competitive advantage necessary under conditions of high technological uncertainty.
through sharing information, making joint decisions, and sharing Similarly, Primo and Amundson (2002) and Phillips et al.
benefits which result from greater profitability of satisfying end (2006) find that involving existing suppliers may prove
customer needs’ (Simatupang and Sridharan 2002 p. 19). redundant, as new complementary capabilities and technolo-
Scholars studying buyer–supplier collaboration tend to assert gies from outside the existing supply chain are required dur-
that firms should seek out collaborative relationships with stra- ing radical technology development.
tegic suppliers and maintain more traditional contractual, or The second factor that moderates the benefit of supplier
arms-length relationships with non-strategic suppliers (Carr and involvement is timing. Petersen, Handfield, and Ragatz (2003;
Pearson 1999; Singh and Power 2009). The argument is that 2005) argue that non-strategic suppliers should only be
the stronger the relational ties between buyer and supplier, involved in an NPD project on an informal basis and after
the easier it is to transfer complex knowledge, implement and the product is designed. On the other hand, strategic suppli-
exploit ideas via technology refinement and product develop- ers should be involved at the concept generation stage
ment (Mayer 2006; Michelfelder and Kratzer 2013). Moreover, because they can provide expert opinions on new product
the acquisition and transfer of knowledge between buyers and design (Petersen, Handfield, and Ragatz 2005; Koufteros,
suppliers have been positioned as a fundamental driver of Cheng, and Lai 2007; Koufteros, Vonderembse, and Jayaram
innovation (Cousins et al. 2011). Strong ties with strategic sup- 2005). Koufteros, Cheng, and Lai (2007) contend that select-
pliers encourage knowledge spill-overs between buyers and ing suppliers based on their product development capabil-
suppliers during the NPD process (Mayer 2006; Perols, ities leads to higher levels of integration and can positively
Zimmermann, and Kortmann 2013). In fact, Le Dain, Merminod, affect new product innovation.
and Yager (2020) argue that collaboration with suppliers dur- The third moderating factor is the sophistication of the
ing NPD projects is essential for business competitiveness; supplier’s NPD capabilities. Lawson, Tyler, and Potter (2015)
knowing why to collaborate leads to enhanced project com- challenge the implicit assumption that suppliers can meet or
mitment and trust between buyers and suppliers, which, in exceed the quality standards and technological expectations
turn, optimises coordination, cross-fertilisation and innovation of a firm. They show that upgrading a supplier’s NPD capa-
practices during the various NPD phases (Schiele 2007; Le bilities does not directly influence project outcomes; instead,
Dain, Merminod, and Yager 2020; Alletto et al. 2017). Other indirect benefits tend to accrue for firms that work with sup-
scholars stress the importance of knowing when to involve pliers who are skilled at creative problem-solving and con-
suppliers in NPD projects, as a supplier’s unique perspective tribute valuable technology to the firm. Making an
can challenge a buyer’s traditional ways of working (Myhr and investment in the technical capabilities of such a supplier
Spekman 2005; Themistocleous, Irani, and Love 2004). allows the firm to extract and absorb the supplier’s know-
ledge and generate a new product advantage (Lawson, Tyler,
and Potter 2015). We now turn our attention to literature on
2.3. Supplier involvement in new product development
additive manufacturing to gain an understanding of the role
Supplier involvement in new product development (SI-NPD) that suppliers play when developing emerging technologies.
is defined as
the integration of the capabilities that suppliers can contribute to 2.4. Supplier involvement in additive manufacturing
new product development projects, the tasks they are able to development
carry out on behalf of the customer and the responsibility they
assume for the development of a part, process or service’ (van In contrast to conventional subtractive production methods,
Echtelt et al. 2008 182).
AM uses Computer Aided Design (CAD) to build three-
A review of the SI-NPD literature suggests that the suc- dimensional artefacts layer-by-layer (Ford 2014). Since the
cess of supplier involvement efforts is moderated by three 1980s, companies have used AM to print three-dimensional
factors: technological uncertainty, the timing of supplier (3D) prototypes using plastic powders (Lipson and Kurman
involvement and supplier capabilities. 2013). Additive manufacturing has now matured beyond the
Some scholars argue that supplier involvement is critical rapid prototyping environment, giving companies the ability
when firms are faced with heightened degrees of techno- to print metallic components and integrate the technology
logical uncertainty (Petersen, Handfield, and Ragatz 2003; directly into the production process (D’Aveni 2015; Lipson
Wasti and Liker 1997). Ragatz, Handfield, and Petersen (2002) and Kurman 2013). In comparison to conventional manufac-
suggest that supplier representation on NPD teams is critical, turing methods, AM allows companies to build complex
162 H. MORADLOU ET AL.

geometries and lightweight components with high freedom knowledge sharing between buyer–supplier teams,
of design (Holmstro €m et al. 2010). Moreover, AM allows addressed in-depth in the SI-NPD literature, go largely unex-
companies to economically produce small quantities of indi- plored in the AM literature. At the same time, issues such as
vidualised products, to use less material during product man- scalability, technology validation, machine size/speed and
ufacturing and to eliminate object-specific tooling, whilst costs of raw material, attract less attention in the buyer–sup-
facilitating the realisation of mass-customisation and product plier collaboration and SI-NPD literature.
personalisation (Holmstro €m et al. 2010; Walter, Holmstro €m, To address these gaps, a conceptual model of the factors
and Yrjo €l€a 2004). that moderate buyer and supplier collaboration during emerg-
The quickening pace of AM adoption is having a trans- ing technology development is proposed (see Figure 1).
formative effect on supply chain design (Roscoe, Cousins, The conceptual model suggests the outcomes of supplier
and Handfield 2019). Unlike conventional mass production involvement in emerging technology development are
techniques, where competitive advantage is gained through moderated by technological uncertainty and the timing
achieving economies of scale, AM focuses on economies of of supplier involvement. The model also suggests that buyer–
one that requires non-linear, localised collaboration with ill- supplier collaboration is moderated by knowledge sharing
defined roles and responsibilities (Petrick and Simpson 2013; between buyer–supplier teams, the maturity of supplier capa-
Wagner and Walton 2016; Schniederjans 2017). AM also bilities, scalability, technology validation, machine size/speed,
permits a shift towards a more decentralised supply chain and the cost of raw materials. The validity of the conceptual
structure (Holmstro €m and Partanen 2014; Oettmeier and model is examined by comparing it to findings from a case
Hofmann 2017). For example, AM allows companies to repat- study of a high technology aerospace firm.
riate previously off-shore production from low-cost countries
back to the home country (Roscoe and Blome 2019). AM can
coexist with and complement traditional mass production by 3. Research design
isolating disruptive, low-volume production from scalable The research design is based on a theory elaboration
mass customisation (Durach, Kurpjuweit, and Wagner 2017; approach (Fisher and Aguinis 2017). Successful theory elabor-
Sasson and Johnson 2016). ation hinges on the researcher’s ability to investigate the
AM scholars’ position customisation, localised production general theory and the context simultaneously, in a balanced
(responsiveness) and reduced costs as the main drivers of manner (Ketokivi and Choi 2014). To do so, efforts at theory
AM adoption by firms. However, other scholars argue that a elaboration tend to emphasise abductive reasoning
number of challenges stand in the way of industry-wide AM (Josephson and Josephson 1996; Niiniluoto 1999). Working
adoption. For example, Shukla, Todorov, and Kapletia (2018) abductively means to constantly compare the conceptual
argue that limited object size, slow print speed, poor surface model to empirical observations. A case study design was
quality and costs of material and machinery act as barriers to selected because we investigate a contemporary phenom-
mass customisation using AM. Similarly, Thomas-Seale et al. enon, about which little is known and over which the
(2018) identified 18 barriers ranging from material and researchers had little control (Yin 2014). Consequently, we
design to repeatability and validation as inhibitors to the attempt to address the following research question:
adoption of AM in global supply chains.
Interestingly, these studies take a firm-centric approach to How can buyer and supplier teams overcome the challenges that
arise during the development of emerging technologies?
understanding AM adoption across interconnected supply
chains. What is missing is an understanding of the challenges We met the duality criterion of rigorous case research by
associated with involving suppliers in AM development. ensuring the study was situationally grounded while seeking
Undeniably, key challenges such as the maturity of supplier a sense of generality (Ketokivi and Choi 2014). To ground the
capabilities, the timing of supplier involvement, and study, we looked for a company in the process of developing

Technology Technology validaon, machine size/speed,


Uncertainty scalability, cost of raw material

Supplier Involvement Buyer-supplier Successful


emerging
in emerging collaboraon during technology
technology emerging technology development
development development project

Timing of supplier Maturity of Knowledge sharing between


involvement supplier capability buyer-supplier team

Figure 1. The challenges of buyer–supplier collaboration during emerging technology development.


PRODUCTION PLANNING & CONTROL 163

an emerging technology with a supplier, one that would informants working in departments directly involved in the
allow us to study buyer–supplier collaboration in significant DMLS development process, including forward sourcing, pro-
depth. We identified one such company in the aerospace sec- curement, future programmes, research and development
tor in the process of developing DMLS with two suppliers. (R&D), manufacturing technology, supplier collaboration and
Single case design was selected because it provides for a intellectual property. Based on these criteria, the sample
more in-depth level of investigation than multiple cases population at the case company included 2 senior execu-
(Sigglekow 2007; Voss, Tsikriktsis, and Frohlich 2002). tives, 50 managers and 150 operational level employees.
Throughout the data collection phase, we paid attention Data were gathered from a sample of 2 senior executives, 18
to contextual idiosyncrasies and sought a sense of generality managers and 20 operational level employees at the case
by attempting to transcend the empirical context and arrive company. We then extended the study to include two sup-
at a broader theoretical understanding (Ketokivi and Choi pliers (Supplier A and B). Supplier A is a small supplier of
2014). Specifically, we considered the relationship amongst DMLS machines with fewer than 100 employees, while
constructs, including knowledge sharing routines, relational Supplier B is a large multinational aerospace company work-
capabilities and buyer–supplier collaboration. While guided ing with the case company at a government-funded catapult
by pre-existing theoretical considerations, we remained open centre to mature a variety of AM applications, includ-
to unanticipated findings and the possibility that the general ing DMLS.
theory required reformulation (Merton 1968). We reconciled At both Supplier A and B, semi-structured interviews were
the idiosyncrasies of the case with the relational view and conducted with 1 senior executive, 1 manager and 1 oper-
when unanticipated findings were identified, we were able ational level employee to gain perspectives across different
to elaborate on the relational view. organisational levels, bringing the total interviews to 46 (see
Table 1. Each interview lasted between 45 minutes and 1 hour.
A total of 44 hours of interview recordings were collected and
3.1. Case description and unit of analysis
transcribed verbatim, resulting in 782 pages of typed tran-
The aerospace industry was selected as the industry of ana- scripts. Table 1 shows the total time spent interviewing at each
lysis because it is highly innovative and often at the cutting company and organisational level.
edge of new technology development (Hooker 2011; Pugh The interview findings were corroborated through eight
2015). The case company is a highly innovative original focus groups held every two months throughout the period of
equipment manufacturer that works with suppliers to study. Each focus group lasted approximately two hours and
develop emerging technologies, including additive manufac- took a semi-structured format that allowed for discussion while
turing. The company has over 60,000 employees worldwide giving participants the freedom to guide the conversation and
and produces sub-assemblies for commercial aircraft. Despite explore new areas of interest (Lee 1999). Detailed notes were
initially exploring a variety of AM applications, the case com- taken and transcribed for later analysis. Table 2 provides a sum-
pany prioritised the development of powder-bed fusion tech- mary of the individuals involved in the focus group sessions.
niques and DMLS in particular. Powder-bed fusion has very The interview and focus group findings were then trian-
high rates of adoption across the aerospace industry and is gulated using primary and secondary documentation col-
gaining popularity across a number of manufacturing sectors, lected from the case company. These included group
including automotive and medical (Durach, Kurpjuweit, and procedures, annual reports, strategy documentation and
Wagner 2017; D’Aveni 2015). The DMLS development pro- intellectual property policies.
gramme acted as our unit of analysis; it uses a super-thin
layer of metal, usually aluminium or titanium, and spreads it
3.3. Data analysis
across a build platform using a roller. A laser fuses the first
layer or first cross-section of the model together. A new layer Thematic analysis techniques (Braun and Clarke 2006) were
of metallic powder is spread across the previous layer using used to analyse the interviews, focus group transcripts and
a roller. Further layers or cross-sections are fused and added. secondary documentation. A pattern-matching logic was
The process repeats until a near-net-shape model is created. used to code the data where similar passages of text were
grouped into codes and then appended to themes (Yin
2014). When passages of text were identified that did not
3.2. Data collection
easily fit the coding scheme, a new coding category was cre-
Data collection occurred for 20 months, from February 2014 ated and affixed to a new theme. To enhance inter-rater reli-
to September 2015. Data were collected using a triangulated ability, a second member of the research team repeated the
data collection strategy that included semi-structured inter- pattern-matching process (Armstrong et al. 1997). The coding
views, focus groups and secondary company documentation. template was revised in an iterative fashion until the
To enhance construct validity, the research team interviewed research team arrived at a final template that provided a
numerous highly knowledgeable informants who viewed the robust explanation of the case (Eisenhardt and Graebner
phenomena from diverse perspectives (Yin 2014). To ensure 2007). NVIVO 11 software was used to code the interview
confidentiality, all names and positions were anonymised, transcripts, focus group notes and company documentation.
and a typed transcript was sent to interviewees for review To enhance the reliability of the findings, the research team
and amendment. We conducted interviews with key established a chain of evidence, including a case study
164 H. MORADLOU ET AL.

Table 1. Key informants.


Organization Senior executive Manager Operational level employee Total interviews by organization Total interview time (min)
Case company 2 18 20 40 2345
Supplier A 1 1 1 3 165
Supplier B 1 1 1 3 150
Total Interviews by organisational level 4 20 22 46
Total interview time (min) 234 1154 1272 2,660

Table 2: Focus group participants.


Title Department Role
Chief Manufacturing Engineer Future Programmes Primary Project Sponsor
Strategic Purchasing Executive Forward Sourcing Secondary Project Sponsor
Technologist Strategic Research Centre Focus Group Member
Head of Supply Chain Futures Programmes Focus Group Member
Chief of Research and Technology Manufacturing Technology Focus Group Member
Manufacturing Capability Acquisition Executive Engines and Transmissions Focus Group Member
Head of Research and Technology Research and Technology Focus Group Member
International Business Executive Forward Sourcing Focus Group Member

Table 3. Measures taken to enhance validity and reliability.


Tests of research design quality Data collection Data analysis
Construct validity  Triangulated data collection strategy (Yin 2014)  Data analysis in parallel to interview phase to
including semi-structured interviews, focus groups, and be receptive to new results
participant observation (Eisenhardt 1989)
Interviews with numerous highly knowledgeable
informants who viewed the focal phenomena from
diverse perspectives (Eisenhardt and Graebner 2007)
Internal validity  Used data triangulation to minimise confirmation bias  Thematic analysis based on pattern matching
(Plous 1993). and explanation building logic (Braun and
Clarke 2006).
Consideration of rival explanations throughout
the data analysis process (Braun and Clarke
2006; Yin 2014).
External validity  Conducted an in-depth investigation of the relationship  Analytical generalization (Yin 2014)
among concepts (Ketokivi and Choi 2014)
Introduced new concepts based on empirical findings
(Ketokivi and Choi 2014)
Reliability  Established a chain of evidence including case study  All interview transcripts analysed by
protocol and case study database (Yin 2014) interviewer (Yin 2014)
Semi-structured interview guide included in case study Draft reports viewed by key informants
protocol (Yin 2014) (Eisenhardt 1989)

protocol that meticulously documented the steps taken dur- The interviewee explained that while DMLS can help with
ing the data collection and analysis process. Table 3 summa- the production of strategically valuable components, the
rises how the research team enhanced the validity and technology itself is not seen as a core competency, prompt-
reliability of the case findings. ing the company to partner with external organisations.
Three potential routes for the external development of DMLS
were identified: (1) collaborating with a network of UTCs; (2)
4. Findings
becoming a partner in a government-funded catapult centre;
Before embarking on the development of emerging technol- and, (3) supplier-driven product and process design. These
ogies, the case company undertakes a make-buy analysis three approaches are now explored in greater depth.
that considered its in-house innovation capabilities, cost fac-
tors and the strategic importance of the technology. A man- 4.1. University technology centres (UTCs)
ager from the Manufacturing Technology Department
explained that DMLS was developed externally because the The case company relies on its extensive network of UTCs to
company lacked the requisite capabilities in-house: advance emerging technologies through the early stages of
new technology development; this considers the concept
We’ve not made that decision to bring [additive manufacturing]
internally … That’s one thing, strategically, we’ve been quite development stage (stage 1) to when the technology can be
careful to avoid. We have very limited in-house capabilities, none tested in a laboratory environment (Stage 4). UTCs are situ-
of which can actually be applied in the development of additive ated within a sponsoring university and associated academics
manufacturing. help to develop innovative new technologies on the case
Manufacturing Technology Manager, Case Company company’s behalf. One interviewee explained how the UTC
PRODUCTION PLANNING & CONTROL 165

network acts as an incubator for new ideas and allows the are generally equipment providers and materials suppliers
case company to access academic expertise: who might benefit from selling their products to Tier 1 com-
Our UTCs are a key part of our innovation model. Each UTC has a
panies. The case company signed as a Tier 1 member of one
significant capability in a particular technological area. They’re such catapult centre and worked closely with Supplier B on
not used as a nice additional resource; they’re fundamental in the development of AM. A technology manager at Supplier
our R&D landscape. By utilising that capability, we’re able to turn B explained the advantages of having raw materials suppli-
early ideas and technologies and productionise them very quickly ers, machine suppliers, aerospace manufacturers and assem-
and very efficiently.
blers all in one location working on the development of
Head of Research and Technology, Case Company additive manufacturing:
The UTCs were given significant freedom to advance mul- You also bring in SMEs and they can use a neutral space where
tiple AM applications through the early technology develop- you can get them to trial stuff on a bigger scale so you can test
out some of their capabilities as well. That’s the beauty of
ment stages, with only light-touch oversight provided by the
catapults, they allow you to bring in new suppliers and you can
case company. It was in the UTC environment that the case do collaborative work with your own supply chain as well.
company selected DMLS as the most viable option to pursue;
Technology Manager, Supplier B
this was because it could produce complex geometries and
lighter-weight components that are 99.8% dense and robust This quote explains that catapult centres gave the case
for functionality testing. A technologist at the case company company a range of options in terms of different raw mater-
explained how the UTC network acted as the initial location ial suppliers and machines, allowing it to test and experi-
for DMLS development, and helped mature the technology ment with new materials and technological applications. At
over a period of 10 years: the same time, the case company could work closely with
existing suppliers to tailor DMLS to its bespoke needs. The
In the dawn of additive manufacturing our manufacturing
technology guys were doing a study with a university, making a catapults transformed the case company’s existing supply
few demonstrator components using DMLS and handing them chain structure, which normally comprised of multiple
around in meetings. That gets senior managers and senior buyer–supplier dyadic relationships, to a new co-located
engineers engaged and interested that it’s a real process. That research and production facility structure (see Figure 2).
process started ten years ago and has matured very quickly. It has
The case findings suggest that the novelty of DMLS
gone from a very limited palette of materials, a limited range of
sintering techniques, to the sort of maturing picture you see now.
necessitated a co-located collaboration model where all sup-
And there are several universities that have now set themselves ply chain actors are equally involved in product and process
up as centres of competence in additive manufacturing. design while maximising knowledge transfer opportunities.
Technologist, Case Company
The finding was supported by a quote from a technologist
working for Supplier B:
Ten interviewees felt that the UTC network gave the case
What [the catapult centre] does is we end up with a combination
company an advantage over its competitors, as academics of people, equipment, cash contributions, where we will have
were regularly engaged to tackle challenging technological core research programmes including ourselves, an inspection
issues. One interviewee explained that the strategic purpose company, an additive layer company, working side-by-side to
of establishing the UTC network was to develop future talent develop these technologies. So, we will use that as a sandpit for
testing out new suppliers, we will use it as a sandpit for testing
for the company. PhD students worked within the UTC struc-
out new equipment to build those relationships as well. So what
ture and gained knowledge from senior academics, whilst that centre does is serves as that central area and it is really
gaining insights into how the case company operated. After useful for building those relationships.
spending 3-4 years at a UTC, several PhD students then
Technologist, Supplier B
joined as full-time employees at the case company, allowing
direct knowledge transfer. A further benefit was that the This quote explains that within the catapult setting, com-
UTCs were funded by the national government by up to panies are given the freedom to form partnerships with
50%, giving the case company external expertise at an existing suppliers and identify potentially valuable new sup-
affordable cost. Focus group members explained that when pliers at the same time. These centres act as risk-pooling
DMLS could be tested in the UTC laboratory environment to platforms, where companies share risks and rewards for their
prove its functionality, it then followed two different routes joint efforts in developing emerging technologies.
of development: a government-funded catapult centre and
direct development with a DMLS machine supplier.
4.3. Supplier driven product and process design
In addition to the UTCs and catapult centres, the case com-
4.2. Catapult centres pany worked directly with a DMLS supplier (Supplier A) to
Catapult centres are a ‘not-for-profit’, independent network customise the technology to its bespoke needs. One senior
of facilities that provide the space and expertise where differ- vice president at the case company explained that suppliers
ent companies can collaborate on research and development are often key sources of new technologies and ideas:
projects. Companies can join the catapult centre at various We’ve got a fantastic supply chain across the world and we rely
tiers; Tier 1 members are normally the large companies who very heavily on them to innovate and develop clever ways of
benefit from the research outcomes, whereas Tiers 2 and 3 manufacturing to give us a competitive edge. And some of our
166 H. MORADLOU ET AL.

Collaboraon between company. And they’ve worked very hard on ensuring that we are
buyer-supplier dyads part of that development.

Collaboraon General Manager, Supplier A

Since the formation of the project team, the case com-


Focal firm/
Tier 2 supplier Tier 1 supplier
Customer pany and Supplier A demonstrated stable patterns of inter-
action through repeated meetings held every two weeks.
Feedback Feedback Supplier A’s computer-aided design team conveyed know-
ledge to the project team about the design limitations of
AM using formalised training programmes and informal face-
to-face meetings, as explained by the quality assurance man-
Collaboraon at ager at Supplier A:
Catapult Centre
We’ve got a very knowledgeable and technically competent CAD
team. They will spend a significant amount of time with our
Tier 2 supplier Tier 1 supplier customers, trying to explain the general design rules that apply
to this technology, equally looking at design requirements with
Supplier integrated
the customer and explaining the different ways that they could
project team achieve those end requirements with additive manufacture. Often
you need quite a different mind-set dealing with a layer-based
manufacture than a subtractive manufacturing technology, and
there aren’t any really clear design guidebooks out there at
Focal firm/
Customer
the moment.

Quality Assurance Manager, Supplier A


Figure 2. Collaboration in standard supply chain versus catapult centre.
This quote demonstrates that supplier-led training gener-
ated knowledge spill-overs from the supplier to the case
key technologies are driven by working very closely
with suppliers.
company during the emerging technology development pro-
cess. While the case company’s designers were comfortable
Senior Vice President, Case Company
with creating components using traditional subtractive man-
One factor found to promote the development of DMLS was ufacturing methods, they were unfamiliar with the new
a supplier-driven product and process design. Supplier-driven design opportunities that DMLS offered, as described by the
design means involving suppliers in early new technology sales manager at Supplier A:
design stages to discuss how products can be re-imagined We developed a training course where we went out and we told
based on the technology’s capabilities. The case company real- people about what additive manufacturing is, to start off with,
ised that DMLS machine suppliers had significant expertise from but then we looked at limitations to designing for metal
other industries that could be used in developing new products components. For instance, two weeks ago I was at [customer
for the aerospace industry. For example, since the late 1980s, base] doing a training course there. So we do a half-day training
and then they go away and do some design work and design
Supplier A had used plastic polymer powders to additively components with what they’ve learnt, and then we go back and
manufacture prosthetics for the medical industry. In 2003, spend a day reviewing their designs, what works and what
Supplier A began using titanium powders to additive manufac- doesn’t work and why.
ture cranial implants for hospitals. Supplier A also gained experi-
Sales Manager, Supplier A
ence by using metallic powders by building structural
components for the automotive sector. In recognition of The radical novelty of DMLS necessitated that Supplier A
Supplier A’s expertise, the case company engaged them in 2006 led the design process and trained the case company’s
to begin printing metallic components for aerospace sub- designers and engineers on how to fully exploit the technol-
assemblies. From 2006 to 2012, the technology matured slowly, ogy’s capabilities. Importantly, the knowledge gained by
with development largely focussed on prototypes and low- Supplier A in the medical implants field was readily applic-
risk components. able to the manufacture of metal components for the aero-
A significant advancement was made in 2012 when a space sector, leading to the co-development of significantly
cross-functional project team was established comprised of lighter weight and higher quality parts. However, despite the
experts from design, engineering and a variety of supply chain success of involving Supplier A in the DMLS programme, a
functions at the case company and Supplier A. A technology number of challenges emerged that delayed development
champion from the case company was given responsibility for lead times, including disputes over intellectual property own-
managing the project team and coordinating the develop- ership, limited machine capacity, and restricted raw material
ment of AM with Supplier A. The general manager at Supplier supply in the supply chain.
A explained how 2012 marked a significant shift in the rela-
tionship between his company and the case company:
4.4. Intellectual property ownership
It has been a very slow relationship and it has been highly
dependent on some champions within [the case company] who Eighteen interviewees stressed that the case company
have helped push additive manufacturing forward within the attempted to own the intellectual property (IP) generated
PRODUCTION PLANNING & CONTROL 167

during buyer–supplier collaborations. The case company with suppliers, including being clear on which aspects of
makes a distinction between background IP, which has been technology are strategically important to the company and
created independently in the past, and foreground IP, which only patenting those particular aspects in order to alleviate
is developed jointly between buyers and suppliers during the unnecessary friction with suppliers:
new technology development process. Four interviewees at
Owning IP is, if you like, using a sledgehammer to crack a nut.
the case company argued in favour of owning foreground IP, There are many other ways that you can utilise IP without
as the company is not tied to a particular supplier. One inter- necessarily owning it. Now, there could be a royalty-free license,
viewee explained the case company’s motivation as follows: or a supplier [could have] IP they agree only to use in a
particular market segment so they’re free to use IP in medical,
… We’re tending to look from a new technology point of view a where we’re not competing.
bit closer at IP, so we don’t get tied in to suppliers and, when
we’re exchanging information, [so] that we own the intellectual Supply Chain Collaboration Manager, Case Company
property for whatever comes out the other end. Suppliers aren’t
always keen on that. They say, ‘It’s my process’ … But we want to This quote suggests buyers and suppliers should reach
make sure we’ve got flexibility in the supply chain to be able … if consensus on IP ownership prior to the commencement of
things do get really rough, to go and take the same parts emerging technology development projects. Licencing mech-
somewhere else. anisms and other contractual devices would allow suppliers
Intellectual Property Manager, Case Company to use foreground IP in non-competing industries, creating a
mutually beneficial situation. Framing the contract in such a
The preceding quote suggests that some individuals at the
manner could reduce tension and facilitate knowledge-shar-
case company place greater emphasis on owning foreground
ing between buyers and suppliers during emerging technol-
IP than on nurturing collaborative buyer–supplier relation-
ogy development.
ships. The study found that the case company’s insistence on
owning all foreground IP had the potential to upset suppliers.
The general manager at Supplier A explained that his com- 4.5. Technological uncertainty and limited maturity of
pany would not enter into any future contractual agreements supplier capabilities
that involved the case company owning all foreground IP:
The uncertainty surrounding the development of DMLS cre-
… We have signed IP agreements already, but I think … there is a
ated a number of issues in the buyer–supplier relationship.
real risk with the IP side of things … On the one hand, [the
contract may] be too lax from [the case company’s] point of view Focus group participants expressed frustration that, due to
and end up with us owning IP that stops them from doing the novelty of DMLS, many suppliers had insufficient experi-
something. On the other hand, by [the case company] being too ence and inadequate machine capacity. Four interviewees at
tight with the ownership of foreground IP, I’ll end up not signing the case company explained that in the early stages of
the agreement because, whatever we do, [the case company]
owns it. I’m not going to sign that.
development, only a handful of suppliers around the world
could source high-quality metallic powders. One interviewee
General Manager, Supplier A
explained that if a supplier became insolvent or was unable
The preceding quote suggests that disputes surrounding to deliver for any particular reason, the case company would
intellectual property ownership can delay the signing of con- struggle to find an alternative source of raw material supply:
tractual agreements. The knock-on effect is that emerging The knowledge and maturity of additive manufacturing suppliers
technology development projects can be delayed until com- is in pockets and enclaves. You think about a business continuity
mon ground is reached. One potential solution offered by an point of view. If you have a single point of knowledge and a
interviewee at Supplier A was that the IP related to the single point of potential failure, you haven’t got
design of the component or final product could be owned business continuity.
by the case company and the IP related to how to manufac- Technology Champion, Case Company
ture the product could be owned by the supplier:
Limited access to metallic powders was compounded by
It’s an issue in the relationship with most of our customers, insufficient machine capacity. Supplier A’s inadequate
because we have a lot of very proprietary knowledge about 3-D machine capacity limited the case company’s ability to test
printing. How we use our machines, how we control our
materials. How we achieve the end product. And as soon as we
the 3 D printing of metallic parts to a small scale. The gen-
share that in a format that our customers can either use eral manager at Supplier A explained his company’s capacity
themselves or give directly to a competitor, [we] lose all of our constraint as follows:
advantage in the marketplace.
… We have the capacity for certain moderate-sized orders. But in
Quality Assurance Manager, Supplier A terms of our through-put capacity, I would say we have a
fundamental challenge. And that challenge becomes clear when
This quote suggests the lack of a mutually agreed frame- we get a big order that might be more than a month’s capacity
work for IP ownership in a buyer–supplier relationship can at any one time. It then becomes very difficult to meet the order.
delay the development of emerging technologies. Fourteen
General Manager, Supplier A
interviewees at the case company felt that the emphasis on
owning foreground IP inhibited the free exchange of know- Lack of machine capacity also hindered scalability as the
ledge with suppliers. Interviewees gave suggestions on how case company could not test the technology using large-
the case company could overcome issues with IP ownership scale production runs. One interviewee from the case
168 H. MORADLOU ET AL.

company’s manufacturing technology department described funding proposals, etc.), which have minor or no impact on
the constraints posed by limited machine capacity as follows: company productivity or competitiveness. We found that col-
Most of these external suppliers have, at best, four machines at
laboration with universities allows early-stage research to be
any one time. It takes, typically, about a hundred hours to conducted in areas such as material sciences and advanced
produce a single part, depending on the geometry of the engineering. This finding supports the assertion of Powell,
component. If you suddenly want to take this to Koput, and Smith-Doerr (1996) that the locus of innovation
productionisation, so that you are producing the components to does not reside exclusively within firms, but is commonly
satisfy the future [final product], you probably need a bank of 30-
40 machines all churning away at the same time. Well, nobody’s
found at the interstices between firms, universities, supplier
got that because there hasn’t been the demand pull for that. and customers. Here it is stressed that university collabora-
tions are better suited to the early stages of emerging tech-
Procurement Manager, Case Company
nology development to overcome issues associated with
To adequately test DMLS in a large-scale production envir- technological uncertainty and the requirement for expert,
onment, suppliers require additional machine capacity and a external insight. As the development of incremental technol-
robust supply of raw material powders. However, interview- ogies does not necessarily require new ideas from external
ees at Supplier A explained that significant investments in sources, their development may better suit a company’s
equipment and personnel could only occur with guarantees internal R&D department (Mo €ller 2010). We, therefore, pro-
of future business from customers. Indeed, the General pose the following:
Manager at Supplier A suggested that a promise of future
Proposition 1: By acting as early stage incubators, UTCs can help
work from the case company would allow him to secure to advance emerging technologies through the initial stages of
financing to invest in new machines and staff: new technology development.
If we get significant commitment—in other words, some sort of The SI-NPD literature also assumes that suppliers are able
cast-iron guarantees that we’re going to get the work—then
to meet or exceed the quality standards and technological
sure, we can change the company to match. I’ll move an awful
lot of things around to make sure that we can meet a demand expectations of the firm (Lawson, Krause, and Potter 2015).
profile. That would enable me to multiply the capacity by a The findings indicate that due to radical novelty and techno-
factor of 5 or 10 within a short space of time. But I’m not going logical uncertainty, suppliers do not necessarily have the cap-
to do it just on the off-chance that something might happen. ability or capacity to develop emerging technologies to a
General Manager, Supplier A buying firm’s requirements. To overcome such challenges,
interviewees suggest that suppliers should be given firm
This quote suggests it may be in the case company’s best
business commitments, including guaranteed future orders,
interests to provide suppliers with business commitments
so they can secure financing to purchase additional
that would, in turn, facilitate large-scale testing. The lack of
machines to scale-up production. Buyer investment in sup-
concrete business investments emerged as a major challenge
plier capabilities is supported by scholars such as Krause
in terms of testing the technology on a large scale. These
(1999) who argue that firms should proactively implement
findings are discussed in relation to the literature and
development programmes with critical suppliers to maintain
advance an empirical framework on buyer–supplier collabor-
operational performance imperatives, such as quality, deliv-
ation during emerging technology development.
ery and technological standards. Lawson, Krause, and Potter
(2015) contend that managers should consider designating
5. Discussion resources for supplier development during new product
development efforts. They argue that firms can secure rela-
There is an implicit assumption in the SI-NPD literature that
tional rents in terms of improved project performance and
strategic suppliers can and should be involved in NPD efforts
product performance (Lawson, Krause, and Potter 2015). We
at the earliest point possible (see Petersen, Handfield, and
argue that investment in supplier capacity and capabilities is
Ragatz 2003; Koufteros, Cheng, and Lai 2007). However, this
required more during the development of emerging, as
case shows that when it comes to emerging technologies,
opposed to incremental, technologies. Suppliers developing
early-stage development may begin at a UTC, with academic,
incremental technologies can draw on past experience and
as opposed to supplier involvement. Indeed, it is the radical
adapt existing production equipment, therefore requiring
novelty and technological uncertainty of DMLS that led to
less financial commitment. On the other hand, emerging
few suppliers having the requisite capabilities to develop the
technologies require new machines and personnel to ensure
technology to the specifications of the case company.
the scalability of the technology. This leads us to pro-
We found that the UTC partnership gave the case company
pose that:
a competitive advantage because its major competitors did
not use a similar structure for emerging technology develop- Proposition 2: The development of emerging technologies
ment. In fact, the Head of Innovation pointed to the UTC requires investment in supplier capabilities in the areas of
machine capacity and raw material supply.
network as the key factor behind why his company often
brought new products to market quicker than the competi- The importance of intellectual property protection is not
tion. This finding challenges the assertion of Greitzer et al. often discussed in the SI-NPD literature (c.f. Petersen,
(2010) who suggest that industry-university collaborations Handfield, and Ragatz 2005; Primo and Amundson 2002;
often produce interesting outcomes (academic papers, Song and Di Benedetto 2008). Our findings suggest that
PRODUCTION PLANNING & CONTROL 169

supplier involvement in emerging technology development necessarily required. The novelty of emerging technologies
can be delayed for years because of issues with IP owner- requires suppliers to take the knowledge gained from other
ship. Interviewees suggested that by embedding licencing industries and transfer this knowledge to buying firms
agreements in the buyer–supplier contract, suppliers could through supplier-led training and design activities. This leads
use IP in non-competing markets. This finding supports Le us to posit that:
Dain, Merminod, and Yager (2020) who suggest that collab-
Proposition 4: Supplier-led training and design is required during
orative buyer–supplier relationships require that partners the development of emerging technologies.
clearly define a framework for collaboration, the roles and
responsibilities of each partner, the project management pro- The buyer–supplier collaboration literature tends to adopt
cess, and agreements on foreground IP. We argue that pre- the buyer–supplier dyad as its unit of analysis (Le Dain,
agreement on access to IP becomes more important when Merminod, and Yager 2020; Alletto et al. 2017; Dowlatshahi
developing emerging, as opposed to incremental, technolo- 1997). Scholars pay less attention to how buyers and suppli-
gies. Incremental technology may not require the co-creation ers collaborate within catapult centres, even though this is
of foreground IP, and therefore the need for non-compete an emerging trend in new technology development
agreements and licencing arrangements will not be such a (see Greitzer et al. 2010).
priority. However, while emerging technologies require exter- The findings suggest that access to new forms of know-
nal involvement, development projects are more likely to ledge becomes amplified within catapult centres due to
have jointly created foreground IP. As such, buyers and opportunities for collaboration across multiple tiers of the sup-
suppliers should agree on licencing agreements that allow ply chain, from raw material suppliers, machine providers,
suppliers to use foreground IP in non-competing industries. manufacturers and customers (Mena, Humphries, and Choi
This leads us to propose the following: 2013). The catapult centre concentrates multiple supply chain
actors in one facility and removes inhibitors to collaboration
Proposition 3: During emerging technology development, buyers
such as distance and time which are characteristic of global-
and suppliers can overcome issues related to IP ownership by
embedding licensing agreements in the contract that allow ised supply chains (Choi and Krause 2006). Actors at multiple
suppliers to use foreground IP in non-competing industries. tiers of the supply chain, which in the past may have been sep-
arated by time zones and national boundaries now have the
Scholars have argued that gaining a deep understanding
opportunity to regularly interact within shared facilities, includ-
of each other’s ways of working helps to mitigate coordin-
ing formal and informal socialisation (Cousins and Menguc
ation issues, improves conflict resolution and reduces infor-
2006). Regular informal socialisation opportunities, such as
mation-gathering problems: in turn, this facilitates interactive
water-cooler chats and after-work social events, increase the
learning within the buyer–supplier relationship (see Zollo,
likelihood of knowledge exchange (Cousins et al. 2009).
Reuer, and Singh 2002). However, we found that the novelty
Knowledge exchange within catapult centres is protected
of DMLS actually meant that knowledge spill-overs were uni-
by an overarching non-disclosure agreement, which allows
directional – from the supplier to the buyer. Supplier A had
participants to share ideas freely and interact with new sup-
gained knowledge about DMLS from the medical and F1 rac-
pliers. The catapults seek to make IPR available to businesses
ing industries and transferred this knowledge to the case
through appropriate licencing and spin out arrangements.
company through supplier-led training and design initiatives.
The catapult centres record and protect existing (back-
This finding is interesting because earlier studies have identi-
ground) IPR, including commercially-sensitive information,
fied the lack of education and training as barriers to AM
and ensure that new (foreground) IPR created during new
development (Shukla, Todorov, and Kapletia 2018). For
technology development projects is protected and exploited
example, Thomas-Seale et al. (2018) suggest that ‘some gen-
successfully to the benefit of all project partners. Such IPR
eralised courses exist to provide an overview of AM, or to teach
regimes create a safe environment for knowledge sharing
compatible software techniques; however, these cannot deliver
where buyers and suppliers can share ideas and new infor-
the required in-depth understanding over the full spectrum of
mation. We suggest that the appropriability regimes (Teece
AM techniques’ (Thomas-Seale et al. 2018). Similarly, Shukla,
1986) established within catapult centres, as well as buyer–
Todorov, and Kapletia (2018) suggest the lack of an expert
designer is one of the top barriers for AM implementation. supplier co-location, enhances opportunities for knowledge
Supplier led training can prove particularly beneficial when exchange during the development of emerging technologies.
focussed on the flexibility, design and feature enhancement Incremental technologies will not necessarily require a cata-
related benefits of AM. Highlighting the benefits of AM can pult centre structure as radically new ideas are not required
make the value proposition more compelling than the trad- from external sources (Song and Di Benedetto 2008) and can
itionally lower cost, high volume-based manufacturing remain within the confines of existing buyer–supplier rela-
approach used by many manufacturing firms. Moreover, we tionships. Based on this finding, we propose the following:
argue that supplier-led training and design is more import- Proposition 5: Buyer–supplier collaboration within catapult
ant during the development of emerging, rather than incre- centres provides enhanced opportunities for knowledge
mental technologies. The development of incremental exchange and technology access during emerging technology
development.
technologies primarily relies on experience and knowledge
gained from the same industry (Dewar and Dutton 1986), The five propositions are now combined to inform an
meaning supplier expertise from other industries is not empirically derived framework of buyer–supplier
170 H. MORADLOU ET AL.

collaboration during the development of emerging technolo- relational view that regular interactions, knowledge-sharing
gies. The framework highlights how radical novelty and routines and collaborative relationships (Dyer and Singh 1998;
technological uncertainty/ambiguity affects supplier involve- Lavie 2006) necessarily lead to knowledge spill-overs between
ment in emerging technology development. The framework buyers and suppliers. Instead, it is found that the far-reaching
suggests that the development of emerging technologies novelty and technological uncertainty of emerging technolo-
can follow three distinct routes depending on the stage of gies present a number of obstacles to supplier involvement.
development. During the early stages, ideas and concepts for Buyers must first address issues related to a small pool of cap-
emerging technologies can incubate in a UTC environment able suppliers, limited machine capacity, restricted access to
until prototypes are ready to be validated in a laboratory raw materials and IP ownership, before involving suppliers in
environment. Once validated, emerging technologies may emerging technology development.
enter into a traditional buyer–supplier relationship or a more In addition, our findings on catapult centres present some
contemporary catapult centre. These different knowledge preliminary challenges to the tenets of supply chain collabor-
exchange configurations provide a range of opportunities for ation theory (Barratt 2004; Fawcett et al. 2012; Soosay,
knowledge exchange depending on the emerging technolo- Hyland, and Ferrer 2008). Supply chain collaboration theory
gies’ stage of development (see Figure 3). tends to focus on collaborative interactions within the
buyer–supplier dyad. As opposed to linear supply chains, the
catapult centre promotes knowledge exchange within triads
6. Contribution and future research directions of buyers, suppliers, supplier’s suppliers, customers and com-
6.1. Theoretical contribution petitors, embedded within larger supply networks (Caplow
1956; Choi and Wu 2009). Authors writing on triads within
This study elaborates on the relational view by identifying supply networks suggest an actor’s position within the sup-
the different ways in which buyers can access the VRIN ply network (buyer, supplier, or supplier’s supplier) influences
resources held by suppliers during the development of its access to new knowledge and resources and therefore its
emerging technologies. We found that UTCs act as early- power (Choi and Hong 2002; Choi and Wu 2009; Mena,
stage incubators for emerging technologies, providing firms Humphries, and Choi 2013). For example, a first-tier supplier
with access to the knowledge and expertise of academics. By may be positioned as a bridge between buyers and raw
being co-located in catapult centres, buyer–supplier teams material providers, creating a power imbalance in the triad.
interact more frequently and therefore have a greater oppor- Similarly, the raw material supplier may act as a single source
tunity for knowledge exchange. An important facilitator of for valuable resources giving it power over the first-tier sup-
this interaction is appropriability regimes, including IPR and plier and buyer (Mena, Humphries, and Choi 2013).
non-disclosure agreements; these allow for the free exchange Our study raises the question of what happens when all
of ideas and the potential to exploit ideas through spin-outs of these actors are co-located and can easily share know-
and licencing agreements. ledge with all supply network actors simultaneously? Does
The findings of this study challenge the inherent assump- co-location allow raw material suppliers direct access to man-
tion of the SI-NPD literature that suppliers can join NPD efforts ufacturers as they can easily by-pass equipment providers,
at any point and collaborative knowledge exchange will take and does this change the power balance? Or does co-loca-
place. It also confronts the underpinning principle of the tion encourage raw material suppliers to build stronger

Early Technology Mid to Late Technology


Development stages Development stages

Tradional
buyer-supplier
relaonship

Successful
Proposion 3: Embedding licensing agreements in the contract emerging
technology
Collaboraon at development
Catapult Centre project

Figure 3. Framework for buyer–supplier collaboration during emerging technology development.


PRODUCTION PLANNING & CONTROL 171

relationships with equipment providers to provide an blockchain in the banking sector or artificial intelligence in
enhanced value proposition to manufacturers? Another the retail sector. Issues addressed in our framework including
important question for researchers to consider is how co- technology scale-up, supplier-led training and intellectual
location affects access to knowledge for the network actors property protection are not unique to Additive
that previously bridged structural holes in the network? Manufacturing but apply to emerging innovations more gen-
One possible way of extending supply chain collaboration erally. For AI or blockchain development, our framework pro-
theory to the triadic level is through the notion of dyadic vides useful insights on knowledge exchange opportunities
extension proposed by Formentini and Romano (2016). To between platform providers, technology suppliers, buyers
move beyond the buyer–supplier dyad, they call for an extra- and competitors. Therefore, our framework is valuable to
dyadic extension where revenue sharing contracts are put in future researchers because it sheds light on potential ave-
place that spans multiple supply chain partners giving all con- nues for development based on the technology’s develop-
tracting parties an equitable share of sales revenues. This sug- ment stage (early, mid, late) and highlights potential factors
gestion is supported by Mena, Humphries, and Choi (2013) that may be inhibiting development efforts. It is anticipated
who call for a joint price arrangement between triadic partners that the framework may change or require elaboration as
allowing for non-combative and collaborative relationships. future research explores other technology-driven industries
We hope that our study will prompt further investigation as diverse as automotive, agriculture and medicine. To
into how co-located supply chain partners exchange ideas enhance the generalizability of the findings, we call on future
and co-develop technology to deepen our understanding of researchers to adopt a multiple case study approach, per-
supply chain collaboration at the triadic level of analysis. We haps using longitudinal research techniques. Other promising
believe that researching supply chain collaboration within avenues for future research could include an in-depth study
co-located facilities will confront our current understanding of new technology collaborations within catapult centres,
of supply network embeddedness (T. Choi and Kim 2008) perhaps studying a multitude of participants from suppliers,
and unearth interesting insights on how co-location changes buyers, academics and competitors and also the role of regu-
power imbalances within triads. latory agencies in facilitating collaboration between different
members of the supply chain and the adoption of emerging
technologies. Such a study would provide interesting insights
6.2. Managerial contribution on knowledge exchange between multiple parties during the
This paper contributes to managerial thinking by advancing development of emerging technologies.
a framework for buyer–supplier collaboration during emerg-
ing technology development. The framework suggests that Disclosure statement
managers should be aware that emerging technologies
are likely to have a small pool of capable suppliers, creating No potential conflict of interest was reported by the author(s).
exposure to supply chain risks associated with single-sourc-
ing arrangements and limited production capacity. In add- Notes on contributors
ition, findings suggest that managers should have open and
honest discussions about IP ownership before starting on the
emerging technology development journey with suppliers. Dr. Hamid Moradlou is a Lecturer in Logistics and
Buyers and suppliers should map out which aspects of the IP Supply Chain Management at Cranfield University,
School of Management. He has earned his BEng
will be competitively valuable to each party and only seek to
degree from University of Bath in Mechanical
protect those particular aspects. Such licencing agreements, Engineering with Manufacturing Management fol-
embedded in the buyer–supplier contract, will provide sup- lowed by an MSc in Advanced Manufacturing
pliers with the freedom to work with other customers in Engineering and Management at Loughborough
other sectors, and provide buyers with the ability to University. He also obtained his PhD in Supply Chain
Management which was funded by the Wolfson
approach other suppliers. Following this study, managers are School of Mechanical, Electrical and Manufacturing Engineering at
encouraged to prioritise supplier-led development and Loughborough University. His research interests mainly focuses on inves-
design activities to capitalise on the knowledge that suppli- tigating the offshoring and re-shoring phenomenon in developed coun-
ers have gained from other industries. tries and the impacts of new generation of technologies, industry 4.0,
on manufacturing location decision.

6.3. Limitations and future research directions


Dr. Sam Roscoe is a Senior Lecturer in Operations
This study adopted a single case study approach within the Management at the University of Sussex Business
aerospace sector, which may limit the statistical generalizabil- School. Sam has published several peer-reviewed
ity of the findings. Instead, the study aimed for analytical articles, for example, Journal of Operations
generalizability by elaborating on the relational view and Management, International Journal of Operations and
developing an empirical framework for buyer–supplier collab- Production Management (IJOPM) and International
Journal of Production Research (IJPR). Sam received
oration during the development of emerging technologies. funding from the EPSRC to investigate how 3D print-
The paper calls future researchers to apply this framework to ing in reconfiguring pharmaceutical supply chains;
other emerging technologies in other industries, such as moving production closer to patients and consumers. Sam’s research
172 H. MORADLOU ET AL.

interests are on how emerging technologies (3D printing, Blockchain, CNBC. 2019. “Tesla Has a Secret Lab Trying to Build Its Own Battery Cells
Artificial Intelligence) are reconfiguring global supply chains. He is the to Reduce Dependence on Panasonic.” CNBC, June 26. https://www.
research leader for the Supply Chain 4.0 Hub at the University of Sussex cnbc.com/2019/06/26/tesla-secret-lab-building-battery-cells-to-reduce-
Business School. panasonic-dependency.html
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peer-reviewed articles in the operations, logistics 5885.2011.00854.x.
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