Professional Documents
Culture Documents
1. Introduction
Noodle products are becoming more and more popular in a busy lifestyle thanks to
their convenience in cooking and transportation. Asian has always been a leading market in
noodle consumption and accounts for more than 50% of the total product consumed in the
world [1]. In addition, Vietnam ranks fifth in the world for instant noodles consumption with
5.43 billion servings in 2019[2].While instant noodles is the most popular product in the
market today, fresh noodles is also considered as a product that is easy to use, and can be of
great possibility in terms of processing. Traditionally, noodles must consist mainly of wheat
flour [3, 4], but there have been numerous attempts to incorporate conventional noodles with
other flour to increase nutritional value and utilize a variety of ingredients. [4-6]
During the last outbreak of COVID-19 in 2020, the demands for noodle products
observed an exponential growth, but a decline in the agricultural sector was also witnessed as
social distancing resulted in a huge surplus of agricultural products. Despite being a popular
vegetable with favorable taste and a balanced nutritional profile, sweet potato was also in a
large excess. In an attempt to rescue excessive agricultural products and to provide the
consumers with convenient and nutritious meals, a solution of incorporating sweet potato
flour into noodles has been proposed by our team members.
Therefore, the aim of this project is to introduce a novel fresh noodle product that has
higher nutritional value than other products in the market and to satisfy consumer’s senses. It
is also expected that this new product can utilize the surplus sweet potatoes during COVID-
19 outbreaks in the future. The feasibility of incorporating sweet potato flour into noodle and
noodle-like products have been demonstrated in previous studies[7-9]. Within the scope of
the group project, the objective of this study is to determine the optimal proportion of sweet
potato flour and wheat flour in fresh noodles by analyzing the proximate composition,
physical properties (color and tensile strength), and sensory scores of each sample.
[10, 11].Ash content is also important to minimize color problems. The higher the ash
content, the duller the color. Therefore ash content of 0.4% is the aim for noodle flours. [12]
Sweet potato flour is a value-added product from sweet potato. It has been chosen
for valorization in our novel instant product due to a good composition of dietary fiber,
starch, and vitamin A. [13]
Mixing: The function of mixing for noodles is to distribute the ingredients uniformly
and to hydrate the flour particles[19]. Mixing is usually followed by dough resting. This step
allows the crumbly mixture to rest for a period of time to accelerate further hydration of flour
particles and to redistribute water in the dough system. Resting improves processing
properties and facilitates gluten formation during sheeting.This is achieved by the relaxation
of the gluten structure already formed during mixing. [20]
Extrusion: Small dough pieces are mixed and shaped at the same time, this process
takes a few minutes to finish. An extruder containing a slotted extrusion cylinder is equipped
with a worn extrusion. The worn extrusion has a function of mixing and moving the dough
forward, then forcing it through the molds of the extruder head. After that, the dough will
Page |3
form long and thin noodles. During the process, the moisture content and temperature of
dough need to be in monitoring. When the dough is mixed and shaped in an extruder, the
motion pressure of the machine will increase the temperature of the dough. If the moisture
content is too low or temperature of dough is too high (> 50°C) before it is put into the
extruder, the final noodle texture will eventually become easily broken.
3.1. Materials
Sweet potatoes and salt were purchased at a local market in Ba Dinh, Hanoi, while wheat
flour (Baker’s Choice no. 13, Interflour Co., Vietnam), and soybean oil (Simply, Calofic Co.,
Ltd., Vietnam) was purchased in a local supermarket. Carboxymethyl cellulose (CMC) of
food grade was provided by the cereal laboratory of Hanoi University of Science and
Technology (HUST). Tris Buffered Saline 0.1M was purchased from Fisher Scientific Ltd.
(UK). Bradford reagent was purchased from Sigma-Aldrich Chemical Co. (Merck KGaA,
Darmstadt, Germany). Bovine Serum Albumin was purchased from SERVA (SERVA
Electrophoresis GmbH, Germany). Hexane, dichloromethane,and potassium metabisulfite
were of analytical grade.
Wheat
100% 90% 80% 70% 60% 50%
flour
Sweet
potato 0% 10% 20% 30% 40% 50%
flour
Salt 1% 1% 1% 1% 1% 1%
Soybean
2% 2% 2% 2% 2% 2%
oil
were boiled in boiling water, then quickly removed and cooled to room temperature in cold
water. One end of the fully cooked noodle bundle was tied to the lower arm groove of the
probe and tightened. The other end of the noodle bundle was tightened to the upper arm
groove with the same operation. The distance was 40 mm, the tensile properties of the
noodles were evaluated by the maximum breaking force and breaking distance obtained.
3.5. Determination of proximate composition
Bradford assay was conducted to determine the protein content in samples using a modified
method described by[21]. Briefly, 100 μl of different dilutions of the protein extract (1:10,
1:100, and 1:1000) were mixed gently and thoroughly with 500 μl Bradford Reagent
(preformulated Coomassie blue G-250 assay reagent) in 1.5 ml microfuge eppendorf. 150 μl
of the aliquots was then pipetted into a 96 well plate in triplicate.
Estimation of protein concentration was based on a calibration curve constructed using
Bovine Serum Albumin (BSA) standard. To obtain a dilution series ranging from 0.5 μg/ml
to 400 μg/ml, different working solutions of BSA were diluted with a TBS buffer to reach the
total volume of 100 μl. The aliquots were then subjected to Bradford Reagent in the same
manner as the samples.
Absorbance at 450nm and 595nm was measured between 5 and 60 minutes after the addition
of the reagent. BSA concentration were plotted against the ratio of A595 / A450, which results
in a calibration curve of:
𝑦 = 0.005911𝑥 + 0.022464
Page |6
Total carbohydrate content (%) = 100 - 𝑚𝑜𝑖𝑠𝑡𝑢𝑟𝑒 𝑐𝑜𝑛𝑡𝑒𝑛𝑡 - protein content - lipid content
- total ash content.
Page |7
4. Results
Sweet potato flour 7.62 ± 0.98 1.66 ± 1.00 2.84 ± 1.13 0.99 ± 0.05 86.88 ± 0.78
Wheat flour 11.54 ± 1.46 13.20 ± 1.23 1.01 ± 0.94 1.78 ± 0.08 72.47 ± 1.43
*In each column, means followed by the same letters are not significantly different (P < 0.05)
*Values are expressed as mean ± 4.3 x Standard Error (SE) based on a 95% confidence interval
Wheat flour and sweet potato flour used in the study were analyzed for moisture, protein,
lipid, ash, and carbohydrate content, as their proximate compositions were presented in Table
2.The results indicate that there were significant differences between the compositions of SPF
and WF, which strongly affect various characteristics of the two flour. Wheat flour contained
11.54%, 13.2%, 1.01%, 1.78%, and 72.47% of moisture, protein, lipid, ash, and carbohydrate
content, respectively. The reported data strongly agreed with the nutritional value listed by the
manufacturer, in which protein content is more than 13%, lipid content less than 3%, and
Page |8
carbohydrate content must be at least 60%. The sweet potato flour contained 7.62% moisture,
1.66% protein, 2.84% lipid, 0.99% ash and 86.88% carbohydrate.
According to Table 2, despite the fact that carbohydrate was the major composition of both
flours, there was a marked difference due to a higher starch content in SPF. As the ash content of
SPF was smaller than wheat flour by two folds, in addition to a small proportion of 1.66%
protein content, the incorporation of SPF may exert certain impacts on sensorial and textural
properties, which would be further revealed in the next section.
C 0:100 30.82 ± 1.64 a 13.65 ± 1.88 a 4.62 ± 1.46 a 0.96 ± 0.34a 49.95 ± 4.61c
S1 90:10 30.93 ± 2.21 a 12.29 ± 1.16 a 4.43 ± 1.14 a 0.95 ± 0.31a 51.39 ± 3.45b,c
S2 80:20 32.04 ± 2.15 a 10.69 ± 1.52 b 4.65 ± 2.19 a 1.17 ± 0.45a 51.45 ± 1.57b,c
9.26 ± 1.58 b,
S3 70:30 31.29 ± 0.61 a c 3.97 ± 0.94 a 1.27 ± 0.41a 54.21 ± 1.14a,b
S4 60:40 31.91 ± 3.73 a 8.54 ± 0.71 c 3.97 ± 1.20a 1.19 ± 0.21a 54.39 ± 3.69a,b
S5 50:50 30.82 ± 2.39 a 7.73 ± 1.23 c 3.16 ± 1.54a 1.34 ± 0.42a 56.95 ± 1.57a
*In each column, means followed by the same letters are not significantly different (P < 0.05)
*Values are expressed as mean ± 4.3 x Standard Error (SE) based on a 95% confidence interval
The proximate composition offresh noodle samples in each formula were calculated and
shown in Table 3.
Moisture content of noodle samples ranged from 30.82 to 32.29%, which are significantly
higher than the moisture contents of SPF instant noodle reported by Taneya et al (2014)[7].
However, this can be explained by the distinction in the product of interest. As ours is fresh
noodle with no further dehydration process, the moisture content must definitely be higher
than that of fried or dried instant noodle.The results also showed that there was no significant
difference in moisture between samples. This was based on the fact that the amount of water
added was similar for all samples. There was a decrease in lipid content and an increase of
ash content associated with a raise in SPF ratio, which corresponds to the inherent
composition of SPF and wheat flour. Similarity to moisture content, the data for lipid and ash
content in noodle samples showed no significant differences. Ash contents were also lower
than that of sweet potato incorporated noodles reported by Ibitoye et al (2013) [8] and
Taneya et al (2014) [7]
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On the other hand, significant differences were observed between the protein content of
samples. Samples with higher SPF ratio witnessed a decrease in the protein content, which
could be attributed to the lower proportion of protein in SPF compared to wheat flour
(Table3). The highest value was 12.29% for S1 and the smallest value was 7.73% for S5. As
the ratio of SPF increased, total carbohydrate content increased significantly. As SPF was
inherently higher in starch content, noodles with more wheat flour would result in lower
carbohydrate content. The highest value was observed in noodles prepared from 50% sweet
potato flour with 56,95% and the lowest was witnessed in the control sample with 49.95%.
C 0:100 55.38 ± 1.11 b 0.48 ± 0.04 8.10 ± 0.88 23.53 ± 1.99 a 120.51 ± 13.16 c
S1 90:10 56.44 ± 0.76 a 0.55 ± 0.05 10.10 ± 0.38 22.53 ± 2.54 a 126.25 ± 10.15 b,c
S2 80:20 53.78 ± 0.59 0.71 ± 0.02 11.59 ± 0.52 21.53 ± 2.02 a,b 131.68 ± 7.88 a,b
S3 70:30 54.77 ± 0.96 0.82 ± 0.07 12.41 ± 0.30 19.96 ± 1.93 b,c 133.24 ± 9.78 a,b
S4 60:40 56.87 ± 0.65 a 0.85 ± 0.07 13.76 ± 0.47 18.23 ± 2.11 c 141.05 ± 10.96 a
S5 50:50 56.75 ± 0.48 a 0.97± 0.06 16.52 ± 0.64 14.46 ± 1.83 129.05 ± 10.13 b,c
*In each column, means followed by the same letters are not significantly different (P < 0.05)
*Values are expressed as mean ± 4.3 x Standard Error (SE) based on a 95% confidence interval
The color of noodles affected consumers' choice and consumption of noodles. The chromaticity
parameters (L, a*, b*) determined by a colorimeter were shown in Table4.L value was an
important parameter reflecting the color of noodles, representing the brightness of noodles[22].
The L* value of S4 was the highest (56.87) and the S2 was the lowest (53.78). However, the
results showed that there was no specific trend for the increase or decrease in brightness when
adding sweet potato flour to the formula. This can be explained that brightness of dough was
affected by its color, water content and water absorption of the dough[23], as well as by protein,
ash, and total starch content [12]-which varies between noodles samples.
On the contrary, as more SPF was added to samples, the a* values also significantly increased,
suggesting that there was a strong correlation between the incorporation of SPF and an
enhancement in red hue. The yellowness of samples increased with the addition sweet potato
flour, which can be inferred from the increase of b* value in the table. The lowest and highest
values observed were 8.10 and 16.52 in the control sample and in S5, respectively, which
suggested that SPF may exert a significant impact on the yellowness of the final product.
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From the table 4, there was a significant difference between the highest and lowest values of
breaking force. Overall, it was found that tensile strength, which was expressed as the
breaking force, decreased upon the addition of SPF, as the control sample exerted the highest
tensile strength of 22.53 while S5 was the lowest at 14.46. This can be explained that the
tensile properties of noodles were influenced by the strength of gluten network connection
and hydration ability[23]. The additional sweet potato flour filled the original gluten network
space, which weakened the original connectivity of gluten protein and affected the gluten
strength of noodles, resulting in a decrease of tensile strength.
The extensibility of the noodles was indicated by the breaking distance. Significant
differences were observed between samples ranging from 120.51 in control to 141.05 of S4.
This could be explained that while increasing the SPF in the formulation, the starch content
in thesamples are also increased. The addition of starch granules increased the contact area
between noodles and water, which resulted in water absorption and swelling capacity of
noodles and hence the increase in the stretching distance of noodles with higher starch
content. [23]
4.5.Sensory evaluation
Table 5. Scores of Sensory evaluation
Sensory attributes
Ratio
Sample Color Texture Flavor Overall liking
(WF : SPF)
C 0:100 3.76 ± 0.41 c 5 ± 0.32 a 3.88 ± 0.31 c 4.34 ± 0.33 b
S1 10:90 4.28 ± 0.35 b, c 4.92 ± 0.34 a 4.34 ± 0.32 b, c 5.12 ± 0.33 a
S2 20:80 4.38 ± 0.31 a, c 4.82 ± 0.32 a, b 4.76 ± 0.30 a, b 5.56 ± 0.28 a
S3 30:70 5.02 ± 0.26 a 4.78 ± 0.31 a, b 5.06 ± 0.33 a 5.58 ± 0.31 a
S4 40:60 4.9 ± 0.37 a, b 4.14 ± 0.35 b 4.36 ± 0.36 b, c 5.16 ± 0.34 a
S5 50:50 4.48 ± 0.33 a, b 3.42 ± 0.37 4.44 ± 0.36 a, c 4.18 ± 0.41 b
*In each column, means followed by the same letters are not significantly different (P < 0.05)
*Values are expressed as mean ± 1.96 x Standard Error (SE) based on a 95% confidence interval
Mean scores for color, texture, flavor, and overall liking of different noodle samples are
presented in the table 5. According to Moss (1971)[24], an increase in protein content
decreases the brightness of the noodles, which might be attributable to a shift of color
P a g e | 11
preferences for different samples. S3, which incorporated a proportion of 30% SPF, scored
the highest in terms of perceived color, and was significantly higher than the control, S1, and
S2, but no significance was found among S3 and the other samples.
Texture preference scores were gradually decreased from control to S5 sample, which
correlated with the reduction of wheat flour in each sample, as the gluten content in wheat
flour plays an important role in determining the firmness and elasticity of the noodle[10].
The decline of textural properties was also observed in previous texture analysis of the
samples. The control sample scored the highest, but it was actually not significantly different
from S1, S2, and S3. The texture of S5 sample was least preferred, which might be due to the
loss of elasticity by a replacement of 50% SPF.
Acceptability for flavor varied between the samples, as there was no apparent trend observed.
S3 registered the highest score for flavor, while the control sample recorded the least
favorable score for flavor. However, there were no significant differences between the former
and S2, S5, and between the latter with S1, S4, and S5.
Noodles which incorporate from 10% to 40% were distinctively more preferred with respect
to overall liking. Although the highest score was observed for S3, there were no significant
differences between samples ranging from S1 to S4. On the contrary, sensory evaluation
scores revealed that S5 was least preferred.
5. Discussion
A decrease in protein content results in a lower amount of gluten, which exerts dramatic
impacts on the textural attributes of noodles. Wheat flour protein content, as in other wheat-
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based products, has a major influence on mixing and sheeting properties as well as on noodle
appearance, surface smoothness, cooking qualities, fat uptake (in instant fried noodles), and
textural properties[28-30]. As a consequence, the inclusion of SPF results in a great loss of
noodle qualities, which in turn exerts negative effects on the customer’s acceptability for the
product. It is therefore of utmost importance to balance this specific trade-off in order to
further develope this product in the future.
Ash content is an important composition regarding noodle products, as a higher ash content
results in a darker shade for the noodle [27].The ash content of our sample ranged from
0.95% (S1) to 1.34% (S5). These results are relatively high compared to the desired ash
content for noodle making, which is about 0.4%[12]. Comparing with L* value of 83.42 from
a wheat flour noodle sample reported by Lin et. al [23], the brightness of our control sample
was tremendously lower. This confirms that the wheat flour used in this study is not suitable
for making noodles, and a different type of flour with suitable ash content should be used for
the formulation in future studies.
5.5. Sensory
According to the sensory results of color parameters, S3 was the most favorite by
panelists, followed by S2 and S4, suggesting that in terms of perceived color, consumers may
prefer noodle containing at least 20% of SPF. Another report about the sweet potato flour
biscuit also showed the similar sensory result of color parameters [31]. Based on the result of
quantitative color analysis by chromatography (Table 5), the increase in SPF also strongly
corresponded to an increase in a* and b* values, which indicates redness and yellowness of
samples, respectively. It can be inferred that consumers relate SPF noodles with a more red-
orange hue and therefore would prefer a product containing more red-orange color.
For overall liking, preference for S1 to S4 were statistically higher than control and
S5 samples. This can be attributed to the lack of desirable brightness and red-orange hue in
control samples, as well as the loss of tensile properties when adding up to 50% SPF in S5.
To put it concisely, as the sample with highest overall liking preference, S3 with 30%
inclusion of SPF can be considered as the most suitable ratio to incorporate in noodle
product, with a high preference for color and flavor, and an insignificantly changes in texture
compared to normal wheat noodle. However, more research is needed to overcome
discoloration and textural loss, as well as further improve the desirable attributes of SPF-
incorporated noodles.
6. Scientific conclusions
In this project, a new type of noodle product, fresh sweet potato noodle was
researched and tested. There are 5 samples of fresh sweet potato noodle formulas that have
been tested in order to check for the nutritional, texture and sensory parameters. Texture and
sensory parameters showed a positive result for fresh sweet potato noodles, especially for the
sample containing 30% sweet potato flour. However, the nutritional parameters have not
clearly shown that this new product is superior to the same product on the market, some
important parameters such as nutritional microbial or fiber have not been officially tested in
this project. Overall, the combination between fresh noodle and sweet potato offers a new
direction to reach more customers based on the sensory and possibly solve the sweet potato
agriculture's backlog. More testing on nutritional value is needed in the future before it can
be fully concluded that fresh sweet potato noodle products are better than others on the
market.
In the near future, experiments on a number of other proximate compositions (fiber)
and microbial nutrients (vitamin A) will be conducted. Sweet potato is a good source of fiber
which plays a critical role in human’s digestive health and regular bowel movements.
Vitamin A is also one of the most exploited substances in fruits and vegetables and plays an
important role in normal vision, immune system and reproduction. With the advantages of
sweet potatoes, the additional research of the two above substances and other related
nutritional parameters will bring more practical value to the product. In addition, we will
research more about the optimal method of preservation and packaging for fresh noodle
products. In the distant future, fresh sweet potato noodles will undergo more related
experiments to develop into instant noodles. After fresh noodle products have been carefully
researched and stabilized in the market, the development of instant noodles will help sweet
potato products to be more widely available as well as increase the convenience of the
product.
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7.2 Timeline
Responsibl
No. Phase Task Start Finish
e person
All
Sensory evaluation 23/8/2020 23/8/2020
members
Optimization of All
formulation for Colour measurement 23/8/2020 23/8/2020
members
3 SPF noodles
All
Texture measurement 23/8/2020 23/8/2020
members
Use commercial
Make sweet potato Due to the high price of
sweet potato flour
flour from the sweet thecommercial sweet
for equal quality of
potato from the start. potato flour.
the product
Preparation of
sweet potato Because of the scarcity of
flour raw purple sweet potato
Use purple sweet Use yellow sweet and because yellow sweet
potato potato potatoes can be more
easily colored in the final
product
measurement so we have
to cook the noodles again
and cut it longer
We planned to
Texture measure the The available equipment
profile hardness, elasticity, Only measure the does not allow to measure
analysis adhesiveness, tensile strength and othersstructure properties
chewiness and the toughness of the like the hardness,
tensile strength of noodles sample elasticity, adhesiveness,
noodles samples and chewiness
Determine the
protein content by
Planned to The method is changed
Bradford assay
determined the due to the lack of
which just can
protein content by equipment to conduct the
measure the soluble
Lowry methods Lowry methods
Protein protein.
analysis
Determine by Determine by
Ash content
burning the sample burning the sample No changes
analysis
in a furnace. in a furnace.
Calculate the
Planned to calculate
carbohydrate by
by difference
Carbohydrate difference between
between moisture, No changes
analysis moisture, protein,
protein, fat, and ash
fat, and ash with the
with the total.
total.
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P a g e | 20
9. Appendix
1 2 3 4 5 6 7
Neither
Dislike Dislike Dislike Like Like Like
like /
strongly moderately slightly slightly moderately strongly
dislike
Color
Texture
Flavor
Overall
liking