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Industrial Crops and Products 42 (2013) 527–537

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Industrial Crops and Products


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Hydrolysis and fermentation of sweetpotatoes for production of fermentable


sugars and ethanol
William H. Duvernay a , Mari S. Chinn a,∗ , G. Craig Yencho b
a
Department of Biological and Agricultural Engineering, North Carolina State University, Weaver Labs, Campus Box 7625, Raleigh, NC 27695-7625, USA
b
Department of Horticultural Science, Room 214-A Kilgore Hall, Box 7609, 2721 Founders Drive, North Carolina State University, Raleigh, NC 27695-7609, USA

a r t i c l e i n f o a b s t r a c t

Article history: Liquefaction, saccharification, and fermentation of FTA-94 industrial sweetpotatoes (ISPs) were examined
Received 13 March 2012 using ␣-amylase and glucoamylase for the production of ethanol. Starch degradation and sugars produced
Received in revised form 9 June 2012 over time were examined for (1) ␣-amylase (Liquozyme SC) at different loading rates (0.045, 0.45, and
Accepted 19 June 2012
4.5% KNU-S/g dry ISP) during liquefaction; and (2) three glucoamylases (Spirizyme Fuel, Spirizyme Plus
Tech, and Spirizyme Ultra) at different loading rates (0.5, 1.0, and 5.0 AGU/g dry ISP) during saccharifica-
Keywords:
tion. The majority of starch, 47.7 and 65.4% of dry matter, was converted during liquefaction of flour and
Industrial sweetpotatoes
fresh sweetpotato preparations, respectively, with the addition of 0.45 KNU-S/g dry ISP of Liquozyme SC
Enzymes
Hydrolysis
after 2 h (66.4 and 80.1% initial starch in dry matter, respectively). The enzymes used during saccharifi-
Fermentation cation increased starch breakdown, but was more effective in conversion of short chain carbohydrates to
Glucose fermentable sugars. The addition of 5.0 AGU/g of Spirizyme Ultra after 48 h produced 795.4 and 685.3 mg
Ethanol glucose/g starch with flour and fresh preparations, respectively. Yeast fermentation on hydrolyzed starch
was examined over time with and without the addition of salt nutrients. Yeast converted all fermentable
sugar (e.g. glucose, fructose, maltose) and produced 62.6 and 33.6 g ethanol/L of hydrolysate for flour
(25% w/v, substrate loading) and fresh (12.5% w/v, substrate loading) ISP, respectively, after 48 h without
salt addition.
© 2012 Elsevier B.V. All rights reserved.

1. Introduction valued at $5.07 billion international dollars were produced globally


(FAOUN, 2012). China is the dominant producer of sweetpotatoes,
Corn is the predominant feedstock used to produce ethanol in cultivating roughly 80% of the world’s crop, while Uganda and
the United States. Production continues to increase and approx- Nigeria produce roughly 3% of the global crop and rank 2nd and
imately 10.8 billion gallons were produced from corn in 2009 3rd respectively. In the United States sweetpotatoes are consid-
(EERE, 2010). To diversify and improve biofuel production while ered a specialty crop and the nation currently ranks 8th in terms
reducing U.S. dependence on corn as a sole fuel ethanol source, of total global production and crop value (FAOUN, 2012). Several
significant efforts to convert lignocellulosic biomass as a potential high starch “industrial” sweetpotatoes (ISP), have been developed
feedstock for the production of ethanol have been implemented. by the sweetpotato breeding and genetics program at NC State.
While research and development of lignocellulosic biomass conver- These breeding lines have been selected for their biomass potential
sion processes is essential to U.S. progress toward replacing fossil in replicated experiment station and on-farm yield trials. Univer-
fuels with renewable energy, emphasis is also being placed on find- sity and USDA-ARS studies have projected that sweetpotatoes can
ing alternate and abundant starch-based biofuel sources that do not produce ethanol yields of 4500–6500 L/ha (500–700 gallons/acre),
directly compete with food and feed production. compared to (2800–3800 L/ha (300–400 gallons/acre) for corn (Hall
Sweetpotatoes (Ipomoea batatas, Morning-glory family), are an and Smittle, 1983; Mays et al., 1990; Ziska et al., 2009). Therefore
important staple crop produced globally in terms of total biomass. sweetpotatoes may offer an alternative material that can be con-
During 2010, an estimated 106,569,572 MT of sweetpotatoes verted to sugars needed for ethanol production and/or sugar-based
value added chemicals. Sweetpotato is a very drought resistant
crop requiring low chemical and fertilizer inputs and they can be
grown in marginal soils, providing additional use benefit (George
∗ Corresponding author at: Department of Biological and Agricultural Engineer-
et al., 2011). Currently, they are predominantly grown in the South-
ing, North Carolina State University, 277 Weaver Labs, Raleigh, NC 27695-7625, USA.
eastern region of the United States. In 2007, 100,600 acres of
Tel.: +1 919 515 6744; fax: +1 919 515 6719.
E-mail addresses: whduvern@gmail.com (W.H. Duvernay), mschinn@ncsu.edu sweetpotatoes were planted in the United States, with over 82%
(M.S. Chinn), craig yencho@ncsu.edu (G.C. Yencho). of production located in North Carolina, Louisiana, Mississippi, and

0926-6690/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.indcrop.2012.06.028
528 W.H. Duvernay et al. / Industrial Crops and Products 42 (2013) 527–537

Alabama alone (NC SweetPotato Commission, 2008). In the U.S., promising treatment combinations were implemented to deter-
industrial sweetpotatoes are not intended for use as a food crop mine the need for supplemental nutrients to support yeast
(typically not sweet in taste) and have been bred for higher dry fermentation of ISP hydrolysates and potential ethanol production.
matter content to generate up to 50% higher yields in starch than
the common orange-fleshed sweetpotato (Nichols, 2007). These 2. Materials and methods
traits of ISPs offer potentially greater fermentable sugar yields from
a sweetpotato crop for industrial conversion processes and the 2.1. Enzymes
opportunity to increase planted acreage (even on marginal lands)
beyond what is in place for food. Two classes of amylase enzymes were used to convert starch
Several technological advances are needed to establish a viable into its simple sugars, ␣-amylase and glucoamylase. The enzyme
ISP-based bioproducts production system in the U.S. (George ␣-amylase acts on the inner portions of the two main polymers
et al., 2011). Breeding and cultural management strategies for ISP of starch, amylose (␣-1,4 bonds) and amylopectin (␣-1,6 bonds),
production, which are very different from that of tablestock sweet- to form glucose chains of varying length, while glucoamylase pro-
potatoes, are currently being researched to address these key field duces free glucose by cleaving both ␣-1,4 and ␣-1,6 glycosidic
components. Our group and the work presented here are focused bonds on longer chains of amylose and amylopectin (van der Maarel
on examining industrial starch processing elements important to et al., 2002). The ␣-amylase used for liquefaction of the starch-
the economic production and bioconversion of ISP’s into fuels and containing mashes was Liquozyme SC (Novozymes North America,
chemicals. Inc., Franklinton, NC, stored at 4 ◦ C, density 1.25 g/mL). It has an
Starch conversion practices have involved three primary optimal pH of 5.5 with a broad pH tolerance, an optimal tempera-
approaches to generating fermentable sugars: acid hydrolysis, tem- ture of 85 ◦ C, and an activity of 120 KNU-S/g enzyme. One KNU-S/g
perature and pressure extrusion, and enzymatic hydrolysis. Acid (kilo novo unit) of ␣-amylase is the amount of enzyme that breaks
hydrolysis offers an effective means to convert starch; however down 5.26 g of starch per hour.
recovery of the acid is not efficient and as a result must be disposed Three different glucoamylase enzymes were chosen for saccha-
of as wastewater (Farone and Cuzens, 1996). Another problem rification studies: Spirizyme Fuel (750 AGU/g protein), Spirizyme
associated with acid hydrolysis is the production of hydrox- Plus Tech (400 AGU/g protein), and Spirizyme Ultra (900 AGU/g pro-
ymethylfurfurals (HMF), a dehydration product of d-glucose, which tein) (Novozymes North America, Inc., Franklinton, NC). All three
is known to inhibit growth and alcohol fermentation by yeast (Kim enzymes have an optimal temperature of 65 ◦ C, approximate den-
and Hamdy, 1985). High pressure extrusion significantly stabilizes sity of 1.15 g/mL, and an amyloglucosidase unit of activity (AGU),
conversion against temperature-induced inactivation. However, in representing the amount of enzyme able to hydrolyze 1 ␮mol of
a study done on the activity of ␣-amylase from barley malt at maltose per minute at 37 ◦ C and a pH of 4.3.
different temperatures, increasing pressure hindered the catalytic
activity of ␣-amylase and a deceleration of the conversion rate was 2.2. Industrial sweetpotato preparation
detected at all investigated temperatures (Buckow et al., 2007).
Enzymatic hydrolysis of starch is biologically based, and can offer a FTA-94 ISPs were grown on the Horticultural Crops Research
simpler, more environmentally friendly method to produce useful Station in Clinton, NC (35.023◦ N; 78.278◦ W). They were planted on
sugars and ethanol. May 23, 2007, and harvested on October 11, 2007. Two sweetpotato
The process for enzymatic hydrolysis of corn starch has been preparations were examined, fresh and flour (dry). Sweetpotatoes
optimized and is widely used for bioethanol production in the US. that were used for fresh preparations were stored at 14.5 ◦ C until
However, the starch in sweetpotatoes is considered more com- use. They were then washed, diced into chunks, and ground in a
plex than cereal starches (corn, rice), containing 19.1% amylose food processor to produce 3–5 mm pieces just prior to use in exper-
in total starch (Collado et al., 1999). Root and tuber starches also iments. Sweetpotatoes were washed, cut into slices, and dried at
contain longer and more complex amylopectin chains, making it 70 ◦ C for 60 h for flour preparations. The slices were then broken
more challenging to hydrolyze into fermentable sugars (Hoover, into smaller pieces and ground through a 3 mm screen using a
2001; Srichuwong et al., 2005). In addition, structure and composi- Wiley mill. Wet basis moisture content was determined for diced
tion differences related to fatty acid and protein content influence and oven-dried roots using an oven drying method (105 ◦ C, 24 h).
the extent of starch hydrolysis observed using enzymes for vari-
ous starch sources (Zhang and Oates, 1999; Wu et al., 2006). Much 2.3. Experimental design and statistical analysis
of the previous research on sugar production from sweetpota-
toes has been limited to enhancing the sweetness and taste as a For liquefaction, the effects of incubation time, substrate prepa-
food commodity (Vanden et al., 1986; Koehler and Kays, 1991; ration (fresh and flour ISP), and ␣-amylase loading rate on the
Ridley et al., 2005) and a few studies using acid-based methods change in starch content and the change in reducing sugars
(Azhar and Hamdy, 1981; Kim and Hamdy, 1985; Shin et al., 2004). were investigated over time. Two sets of controls were prepared
Some studies have also looked at enzymatic conversion for viscos- (1) sweetpotato only, no enzyme addition and (2) sweetpotato,
ity reduction during liquefaction and simultaneous saccharification enzyme addition and no incubation (to determine initial sweet-
and fermentation (SSF) for ethanol production (Zhang et al., 2010; potato condition). For saccharification, the effects of incubation
Srichuwong et al., 2012). Yet there is still a need to establish a more time, substrate preparation (fresh and flour ISP), type of glucoamy-
defined biologically based approach to sweetpotato starch conver- lase and enzyme loading rate on the change in starch content and
sion and evaluate the enzymes and processing conditions suitable sugar production (maltotriose, maltose, and glucose) were inves-
for effective fermentable sugar production. This study investigated tigated over time. Controls that contained no added enzyme and
processing parameters of liquefaction, saccharification, and fer- were not incubated at hydrolysis temperatures were prepared to
mentation of the ISP clone FTA-94, a high starch sweetpotato line determine initial sweetpotato condition. Liquefaction only controls
bred for the production of glucose feedstocks and ethanol. The were also prepared to represent the initial condition for sacchari-
effects of ␣-amylase and glucoamylase loading rates, glucoamy- fication.
lase source and incubation time on extent of starch hydrolysis and All treatment combinations and controls were completed in
sugar production (maltotriose, maltose and glucose) from fresh and triplicate. Main and interaction effects of experimental factors were
flour preparations of the FTA-94 ISPs were evaluated. The most evaluated using analysis of variance (ANOVA) of the General Linear
W.H. Duvernay et al. / Industrial Crops and Products 42 (2013) 527–537 529

Model (GLM) in SAS (version 9.3.1, SAS Inc., Cary, NC). Pairwise t- fresh (14.91 g fresh–5 g dry ISP; initial moisture content 66.5% wet
test comparisons were performed to determine if each treatment basis; 12.5%, w/v) preparations (exposed to UV light, 30 min) in
effect was significantly different. Assessments of statistical signifi- sterile Falcon tubes (50 mL) and incubated for 2 h at 85 ◦ C, followed
cance were made at ˛ = 0.05. by saccharification with Spirizyme Ultra for 48 h (5.0 AGU/g dry ISP,
65 ◦ C, added aseptically). Sodium azide was not added to minimize
2.4. Liquefaction the possibility of growth inhibition of yeast during fermentation.
Saccharification tubes were centrifuged (4 ◦ C, 2731 × g, 15 min) and
Flour liquefaction preparations contained 3 g of dried ISP and 9 mL of supernatant was aseptically removed and added to Borosili-
12 mL of distilled deionized water (ddH2 O), resulting in a 25% (w/v) cate glass disposable culture tubes (18 mm × 150 mm, Fisherbrand,
ratio in 50 mL Falcon tubes. Fresh liquefaction preparations con- Fisher Scientific, Chicago, IL). Culture tubes with hydrolysates were
tained 10.3 g of fresh ISP (3 g dry, initial moisture content 70.9% autoclaved (121 ◦ C, 15 psig, 15 min). Depending on the treatment
wet-basis) and 17 mL of ddH2 O in Falcon tubes (50 mL), result- (salt, no salt), either 1 mL sterile ddH2 O or 1 mL of sterile salt solu-
ing in a 12.5% (w/v) ratio. A 12.5% (w/v) ratio was used for fresh tion was added to the tubes in triplicate. The salt solution contained
preparation to allow for full substrate coverage, sufficient super- (per L): 1.32 g NH4 Cl, 0.11 g MgSO4 , 0.069 g CaCl2 , and 8.5 g yeast
natant collection after liquefaction and minimize viscosity issues. extract. Tubes were then inoculated with dried yeast (Ethanol Red
Liquozyme SC was added at levels of 0, 0.03, 0.3, and 3.0% vol- Yeast, Saccharomyces cerevisiae, Lesaffre) at a concentration of 0.1%
ume of enzyme/g dry ISP (0, 0.045, 0.45 and 4.5 KNU-S/g dry ISP, (w/v). Controls without yeast were completed in duplicate for each
respectively). Samples were incubated at 85 ◦ C for 3 h and sampled ISP preparation. Culture tubes were capped and incubated at 35 ◦ C
destructively at 0, 1, 2, and 3 h. At each sampling interval, treat- and sampled (0.5 mL aliquots) every 24 h for a period of 72 h. Sam-
ments were centrifuged (4 ◦ C, 2731 × g, 15 min), the pH of each ples were stored at −80 ◦ C until HPLC analysis.
was recorded and 2 mL of supernatant was removed and stored
at −80 ◦ C until reducing sugar analysis. The remaining liquid from
the liquefied slurry was decanted and the residual solid was re- 2.8. Sugar analysis
suspended and washed twice as described in Bridgers et al. (2010)
prior to immediate analysis for starch content as alcohol insoluble Reducing sugars for liquefaction samples were quantified using
solids (AIS). a modified colorimetric dinitrosalicylic acid assay method (Chinn,
2003). Dilutions were made for all samples, including controls,
2.5. Saccharification based on preliminary trials. One milliliter of 0.1 M sodium acetate
buffer (pH 5.0), 3 mL of DNS reagent, and 0.5 mL of each sam-
Considering results from liquefaction experiments, Liquozyme ple were combined and boiled in a water bath (100 ◦ C) for 5 min.
SC was added at a level of 0.3% volume enzyme/g dry ISP to Glucose calibration standards (0–2 g/L) were also completed to esti-
both flour (3 g dry; 25%, w/v) and fresh (9.6 g fresh–3 g dry; ini- mate reducing sugars as glucose equivalents. Absorbances were
tial moisture content 68.8% wet basis; 12.5%, w/v) preparations in read at 540 nm using a Pharma Spec UV-1700 UV–Visible Spec-
50 mL Falcon tubes and incubated at 85 ◦ C for 2 h. The glucoamy- trophotometer (Shimadzu Corporation, Kyoto, Japan). Absorbance
lase enzymes (Spirizyme Plus Tech, Spirizyme Fuel, and Spirizyme values for samples were converted into milligrams of reducing sug-
Ultra) were added to appropriate treatments at levels of 0.5, 1.0, and ars per gram of dry ISP.
5.0 AGU/g dry ISP, based on their specific amyloglucosidase activi- Individual sugars (maltotriose, maltose, glucose, fructose) and
ties. Sodium azide was then added at a loading rate of 0.2% (w/v) to ethanol concentrations for samples were quantified by high per-
prevent contamination. Treatment combinations were incubated formance liquid chromatography as described by Bridgers et al.
at 65 ◦ C for 0, 24, 48, and 72 h. At 24 h intervals, treatments were (2010).
destructively sampled by centrifugation (4 ◦ C, 2731 × g, 15 min), pH
was recorded, and 2 mL of supernatant was removed and stored at
−80 ◦ C prior to sugar analysis. The remaining liquid from the sac- 3. Results
charified slurry was decanted, and the residual solid was washed
twice as described by Bridgers et al. (2010) and saved for subse- 3.1. Liquefaction—starch quantification
quent starch (AIS) quantification.
Alcohol insoluble solids (AIS) for both fresh and flour ISP prepa-
2.6. Starch quantification rations represent the decrease in starch percentage relative to
the initial starch dry matter fraction. The main effects of incuba-
Quantification of initial starch and the remaining solid frac- tion time (hour) and enzyme loading (enzyme) on AIS for flour
tion after liquefaction and saccharification was determined using a preparations after liquefaction were statistically significant (P-
modified Alcohol Insoluble Solids (AIS) method (Ridley et al., 2005; value < 0.05), while the interaction did not show a significant effect.
Duvernay, 2008). Protein and fibrous fractions of the sweetpotato The change in starch content of flour preparation treatments during
dry matter were not measured so final results report the change liquefaction increased with increased enzyme loading and ranged
in starch content as a fraction of total dry matter, assuming the from 23.3% to 52.7% loss in dry matter as starch (Fig. 1a). The aver-
enzymes are not degrading protein and fiber (difference between age initial starch content, however, was 66.4%, leaving at least 14%
initial and final AIS values). of starch not converted. Incubation for 2 h produced statistically
higher changes in starch than 1 h, resulting in the most effective
2.7. Fermentation change among all enzyme loadings (42.64%, P < 0.05). Three hours
of incubation time produced slightly higher changes in starch con-
Fermentation of the ISP sugar hydrolysates was completed to tent, but the difference on average was not statistically greater than
study the need for supplemental nutrient addition and measure 2 h treatments. The main effect of enzyme loading suggested that
sugar consumption/ethanol production over time. Using the most on average across all incubation times, each increase in enzyme
promising conditions found from analysis of both liquefaction and loading was significantly different than the other, with a loading
saccharification experiments, 0.3% volume enzyme/g dry ISP of of 3.0% volume enzyme/g dry ISP of Liquozyme SC producing the
Liquozyme SC was added to both flour (5 g dry ISP; 25%, w/v) and highest average starch change of 51.22% (P < 0.05).
530 W.H. Duvernay et al. / Industrial Crops and Products 42 (2013) 527–537

Fig. 1. Average change in starch (% of dry matter lost) over time during liquefaction of flour and fresh FTA-94 industrial sweetpotatoes using Liquozyme SC: (A) flour
preparations and (B) fresh preparations. Error bars represent one standard deviation of the experimental replicates.

Similar to flour preparations, the main effects of incubation in the greatest change in starch but was not statistically different
time (hour) and enzyme loading (enzyme) on AIS of fresh sweet- than 0.3% volume enzyme/g dry ISP (64.4% dry matter loss as starch;
potato preparations after liquefaction were statistically significant P > 0.05).
(P < 0.05), while the interaction was not statistically significant. For starch conversion, fresh samples performed considerably
Fresh sweetpotato liquefaction treatments resulted in starch con- better than flour. The interaction of hour, enzyme, and prepara-
tent changes that ranged from 48.9% to 68.3% loss in dry matter tion of the FTA-94 ISP showed that the flour preparation treatment
as starch (Fig. 1b). The initial starch percentage was considerably (3.0% Liquozyme SC, 2 h incubation) with the highest change in
higher for fresh sweetpotato preparations than flour at an average starch content (51.2%) was significantly less than all fresh treat-
of 80.1% starch in dry matter. However, similar to results observed ments excluding those with no enzyme added. Fresh preparations
for flour, the fresh treatments did not convert all starch to sugars, at the same loading rate and incubation time converted 14.1% more
leaving at least 13% of starch unhydrolyzed. On average across all of the starch dry matter than flour samples. Differences in starch
enzyme loading rates, 3 h of incubation statistically produced the degradation may have been related to the initial starch contents.
highest changes in starch percentage (63.86%; P < 0.05). Consider- The average initial starch content for both flour and fresh were 66.6
ing the average of each enzyme loading across all incubation times, and 81.7%, respectively, making more starch available in all fresh
the 3.0% volume enzyme/g dry ISP Liquozyme SC loading resulted samples.
W.H. Duvernay et al. / Industrial Crops and Products 42 (2013) 527–537 531

Fig. 2. Average change in reducing sugars over time during liquefaction of flour FTA-94 industrial sweetpotato preparations using different Liquozyme SC loadings. Error
bars represent one standard deviation of the experimental replicates.

3.2. Liquefaction—reducing sugars incubation time (hour) and glucoamylase source (enzyme) and
the interaction of hour and enzyme were statistically significant
Reducing sugars of various sizes are formed when starch is (P < 0.05) for AIS in saccharification flour preparations.
converted to fermentable sugars. Typically, higher reducing sugar Change in starch as a percent of dry matter lost for flour treat-
levels indicate a higher proportion of smaller sugar molecules in the ments during saccharification ranged from 48.6 to 53.3% (Fig. 3a).
mixture, which are easier to ferment. Reducing sugars for both were The initial starch content measured for saccharification treatments
measured as a change in milligrams of sugars per gram of dry ISP, were on average 64.3%, indicating that after liquefaction approx-
representing the increase in sugars from time zero to each respec- imately 11% of insoluble starch remained to be converted. The
tive incubation time. The analysis of variance for reducing sugars change in starch dry matter was statistically significant for each
generated from flour treatment combinations during liquefaction enzyme and all times beyond time zero (P < 0.05). The highest
showed significant main effects of incubation time (hour) and change in starch content for Spirizyme Fuel occurred at 72 h (53.1%),
enzyme loading (P < 0.05). The flour treatments produced changes while Spirizyme Plus Tech achieved its highest change in starch at
in reducing sugars ranging from 18.5 to 160.8 mg/g dry ISP (Fig. 2). 48 h (51.7%). Spirizyme Ultra produced statistically similar changes
The main effect of incubation time averaged across all enzyme over time (∼52%).
loadings did not show a statistically significant change in reducing The main effects of incubation time (hour), glucoamylase source
sugars after 2 h of incubation. Incubation for 3 h, however, was sig- (enzyme), and enzyme load for saccharification of fresh sweet-
nificantly greater than hour 1 (P < 0.05). Observing the main effect potato preparations were statistically significant (P < 0.05) as well
of enzyme loading showed that the 0.3% volume enzyme/g dry as the interaction of hour and enzyme (P < 0.05). Fresh sweet-
ISP loading produced the most reducing sugars, with significantly potato treatments saccharified with glucoamylase produced a
higher values than both 0.0 and 0.03% (v/w) treatments (P < 0.05). broader range of starch content changes from 53.3 to 61.8% than
Results for change in reducing sugars from fresh sweetpotato flour sweetpotato treatments (Fig. 3b). Within each glucoamylase
preparations during liquefaction ranged from 120 to 287.1 mg/g source, incubation for 24 h converted up to 5.3% more starch beyond
dry ISP, and were significant only for the main effect of enzyme liquefaction. For fresh treatment preparations the average initial
loading (P < 0.05). Statistically, a loading of 0.3% volume enzyme/g starch content was 72.3%. This amount of initial starch was con-
dry ISP produced higher values (235 mg/g dry ISP) than other treat- siderably less than the starch content observed during previous
ments and controls, except the 3.0% (v/w) loading. Reducing sugars liquefaction studies completed on fresh ISPs, and influenced the
in fresh preparation treatments were statistically higher for every amount of starch that was converted as measured by AIS, where
enzyme loading and incubation time than flour preparations. This is lower initial starch values resulted in smaller changes in starch con-
possibly due to structural changes in the flour ISP starch as a result tent (% of dry matter). Spirizyme Fuel, which had the lowest initial
of drying, which would reduce binding sites available for enzyme starch content, produced statistically lower changes in starch con-
activity (Bondaruk et al., 2007). tent (53.8–56.5% loss of dry matter) than Spirizyme Plus Tech and
Spirizyme Ultra at all incubation times (55.0–61.4% loss of dry mat-
ter; P < 0.05; Fig. 3b). Spirizyme Plus Tech produced 1.4–2.3% higher
3.3. Saccharification—starch quantification
changes in % dry matter than Spirizyme Ultra for all incubation
times except time zero (P < 0.05).
Changes in starch content during saccharification studies were
quantified using alcohol insoluble solids and represent the per-
cent of starch dry matter that was hydrolyzed to soluble sugars. 3.4. Saccharification—soluble sugars
Both fresh and flour ISP saccharification treatments showed slight
improvements in the amount of starch converted into sugars Soluble sugars (maltotriose, maltose, glucose) resulting from
beyond conversion during liquefaction. The main effects of both saccharification of ISP flour preparations over time are presented
532 W.H. Duvernay et al. / Industrial Crops and Products 42 (2013) 527–537

Fig. 3. Average change in starch (% of dry matter lost) for the interaction of time
and glucoamylase enzyme source across loading during saccharification of flour and
fresh FTA-94 industrial sweetpotatoes: (A) flour preparations and (B) fresh prepara- Fig. 4. Concentration of HPLC sugars during saccharification of flour FTA-94 indus-
tions. Measured initial starch content (ISC) of the ISP preparations are indicated by trial sweetpotatoes over time using three different glucoamylase enzyme sources
the dashed line. Errors bars represent the standard error associated with each mean and loadings: (A) Spirizyme Fuel, (B) Spirizyme Plus Tech and (C) Spirizyme Ultra.
value. Error bars represent one standard deviation of the experimental replicates.

in Fig. 4. An ideal conversion process would successfully convert other treatment combination of time and loading for Spirizyme
all starch to simple glucose units for subsequent fermentation Plus Tech with 549.6 mg/g dry ISP (865.5 mg/g starch; P < 0.05).
processing. For the analysis of variance of glucose, maltose and mal- Glucose released after saccharification with Spirizyme Ultra
totriose produced from flour during saccharification, all main and ranged from 116.0 to 513.8 mg/g dry ISP (Fig. 4c). For each enzyme
interaction effects of incubation time (hour), glucoamylase source loading, glucose levels increased with time from 0 to 48 h followed
(enzyme) and glucoamylase loading (load) were statistically sig- by a decrease after 72 h incubation. Glucose levels at hours 24 and
nificant for glucose, maltose and maltotriose (P < 0.05), except for 48 for 0.5 and 5.0 AGU/g enzyme loadings were not statistically dif-
the main effect of hour for maltose conversion (P = 0.6835). Glucose ferent. On average, the most glucose produced by Spirizyme Ultra
production during saccharification of flour ISP treatments ranged was 513.8 mg/g dry ISP (795.4 mg/g starch) and resulted after 48 h
from 80.0 to 549.6 mg/g dry ISP (123.6–865.5 mg/g starch) with of incubation at an enzyme loading of 5.0 AGU/g dry ISP.
the addition of glucoamylase. Without the addition of glucoamy- Over the course of 72 h of ISP flour saccharification, mal-
lase (controls), levels of glucose remained below 50 mg/g dry ISP tose production values ranged from 0 to 275.9 mg/g dry
throughout the 72 h incubation (data not shown). ISP. At a loading rate of 5.0 AGU/g dry ISP, maltose con-
Spirizyme Fuel at all loadings converted flour-based starch to centrations increased up to 63.2 mg/g dry ISP for all three
glucose with concentrations ranging from 80 to 493 mg/g dry ISP glucoamylases. This 5.0 AGU/g dry ISP loading rate produced
(Fig. 4a). When only 0.5 AGU/g dry ISP was added, glucose levels maltose values that were significantly smaller than any other
increased from 80.0 to 209.6 mg/g dry ISP as time increased from enzyme loading for each glucoamylase (P < 0.05), suggesting that
0 to 72 h; however 48 h was not statistically different than 72 h of the glucoamylase activity played an important role in digesting
incubation (P > 0.05). The 1.0 AGU/g dry ISP loading increased glu- maltose into glucose.
cose levels to 316.2 mg/g dry ISP after 48 h, but fell to 269.9 mg/g Maltotriose concentrations were very small for all treatment
at 72 h of incubation. The 5.0 AGU/g dry ISP loading level produced combinations. Nearly half of the values observed were zero, with
its highest levels of glucose at 48 h (514 mg/g dry ISP; 794.2 mg/g others only reaching a high concentration of 23.3 mg/g dry ISP at
starch), which was also highest among the Spirizyme Fuel treat- time zero and a Spirizyme Plus Tech loading of 0.5 AGU/g dry ISP.
ment combinations (P < 0.05). The highest values of maltotriose at each incubation time were
Spirizyme Plus Tech produced glucose concentrations from produced with no addition of glucoamylase.
flour preparations that ranged from 237.2 to 549.6 mg/g dry ISP Conversion of fresh ISP starch into sugars using glucoamylase
(Fig. 4b). With the 0.5 and 1.0 AGU/g dry ISP loading rates, there during saccharification was successful for all three enzymes (Fig. 5).
was no statistical increase in glucose as incubation time increased However, the sugars were not broken down as extensively as
from time zero. The 5.0 AGU/g dry ISP loading rate after 72 h of with flour. The analysis of variance tables for glucose, maltose and
incubation produced a statistically higher level of glucose than any maltotriose for fresh sweetpotato preparations for the main and
W.H. Duvernay et al. / Industrial Crops and Products 42 (2013) 527–537 533

and 48. Interestingly, the highest value of glucose for each type of
glucoamylase for all enzyme loadings and incubation times was
recorded at time zero with a loading of 5.0 AGU/g dry ISP (Fig. 5).
Maltose concentration values during saccharification of fresh
ISPs ranged from 0 to 377.2 mg/g dry ISP (Fig. 5). As enzyme load-
ing increased for all three enzymes within each time step, the levels
of maltose decreased significantly by as much as 140 mg/g dry ISP
(P < 0.05). However, over time maltose levels increased for each
enzyme loading and source treatment combination. For Spirizyme
Ultra maltose values increased significantly from 0 to 24 h (P < 0.05).
Levels of maltotriose for fresh ISP treatments remained low
throughout the entire 72 h saccharification, increasing from 0 to
only 28.7 mg/g dry ISP (Fig. 5). When glucoamylase was not added,
values for maltotriose ranged from 26 to 32 mg/g dry ISP for all
incubation times. Maltotriose concentrations, although all were not
significant, decreased with increases in enzyme loading.

3.5. Fermentation

Results for glucose, ethanol and fructose concentrations over


time during fermentation of flour and fresh ISPs are shown in Fig. 6.
Flour-based ISP sugars fermented with and without salt supple-
mentation produced similar changes in sugars and ethanol and
the presence of salts did not significantly improve the fermenta-
tion. Samples without salts reached an average of 62.6 g ethanol/L
hydrolysate after 48 h, and increased by 4.6% after 72 h. Samples
with salts produced the peak value of 67.8 g ethanol/L hydrolysate
after 48 h. Glucose values for samples without and with salt supple-
mentation were 116.7 and 117.5 g/L, respectively, at the beginning
of the fermentation period. After 48 h, levels of glucose significantly
Fig. 5. Concentration of HPLC sugars during saccharification of fresh FTA-94 indus- decreased to 7.1 g/L for samples without salts, and completely dis-
trial sweetpotatoes over time using three different glucoamylase enzyme sources appeared for samples with salt. Fructose increased up to 17.8 g/L
and laodings: (A) Spirizyme Fuel, (B) Spirizyme Plus Tech and (C) Spirizyme Ultra. on average after 24 h for fermentations with and without salts and
Error bars represent one standard deviation of the experimental replicates. was completely converted by hour 72.
Fermentation of fresh ISP sugars with and without salt supple-
mentation produced similar sugar and ethanol trends relative to
interaction effects of incubation time (hour), glucoamylase source
flour treatments, where the presence of salts did not significantly
(enzyme) and glucoamylase loading (load) were statistically signifi-
improve the fermentation yields (Fig. 6b). Cultures produced the
cant for glucose and maltose response variables (P < 0.05). The main
highest level of ethanol by 48 h of fermentation, 34.9 and 33.6 g/L,
and interaction effects of hour, enzyme and load were all statisti-
for salts and no salts respectively. Initial glucose levels for fresh ISP
cally significant for maltotriose (P < 0.05) with the exception of the
sugars were 61.2 and 63.1 g/L, respectively, for samples with and
full three way interaction (P > 0.05). Glucose concentrations ranged
without salts and by hour 48 no glucose was detected. Fructose
from 70.5 to 398.5 mg/g dry ISP (102.8–537.1 mg/g starch), with
was not initially observed in the fresh ISP fermentations. However
the exception of one treatment which reached an average value of
at 24 h, samples without salts had produced 6.4 g/L of fructose, and
508.6 mg/g dry ISP (685.3 mg/g starch; 5.0 AGU/g dry ISP Spirizyme
an average of 5.3 g/L was created in samples with salts as a result
Ultra, 0 h). Without the addition of glucoamylase, glucose levels
of yeast metabolism (Boulton and Quain, 2001). Fructose was not
ranged from 0 to only 47.4 mg/g dry ISP for all incubation times,
detected beyond hour 48.
with most of the values remaining below 30 mg/g dry ISP (data not
Differences in starting material loading rates for ISPs will affect
shown).
sugar yields and ultimately final product concentrations in the
For most treatment combinations, glucose levels significantly
broth. Although the initial sugar concentrations for fresh and flour
increased as enzyme loading increased. Glucose values for enzyme
preparations were different (due to difference in initial liquefac-
loadings of 0.5 and 1.0 AGU/g dry ISP with Spirizyme Fuel were
tion and saccharification substrate loadings, 25% (w/v) flour, 12.5%
statistically similar while an enzyme loading of 5.0 AGU/g dry
(w/v) fresh), the yeast performance in terms of ethanol yields was
ISP produced a significantly higher level of glucose at all time
similar between the preparations. The presence of salts seemed
points (P < 0.05). Glucose values for Spirizyme Fuel loadings of
to help increase ethanol yield, however the ethanol production
5.0 AGU/g dry ISP were 384.6 mg/g dry ISP at time zero and ulti-
rate, 1.4 g/L/h for fresh samples and 0.7 g/L/h for flour samples,
mately decreased to 302.4 mg/g dry ISP at 72 h. For Spirizyme Plus
and overall production of ethanol were not significantly different,
Tech at time 0, glucose levels significantly increased as enzyme
suggesting that the addition of salts during fermentation of ISP
loading increased from 0 to 5.0 AGU/g dry ISP (P < 0.05). At 24 and
hydrolysates is not necessary.
48 h of incubation, 0.5 and 1.0 AGU/g dry ISP of Spirizyme Plus
Tech were statistically similar to each other (308.5 and 303 mg/g
dry ISP, respectively), however 5.0 AGU/g dry ISP produced signif- 4. Discussion
icantly higher glucose values. Spirizyme Ultra performed similar
to Spirizyme Plus Tech, with significantly higher glucose values as The ISP’s evaluated in this project have higher dry matter and
enzyme loading increased at hours 0 and 72, and statistically sim- starch contents than conventional sweetpotatoes and have been
ilar values for loadings of 0.5 and 1.0 AGU/g dry ISP at hours 24 bred specifically for biofuel and industrial chemical production, not
534 W.H. Duvernay et al. / Industrial Crops and Products 42 (2013) 527–537

Fig. 6. Ethanol, glucose, and fructose concentrations measured over time during fermentation of flour and fresh FTA-94 industrial sweetpotatoes: (A) Flour, 0.1% yeast, no
salt, (B) Flour, 0.1% yeast, salt extract, (C) Fresh, 0.1% yeast, no salt and (D) Fresh, 0.1% yeast, salt extract. Error bars represent one standard deviation of the experimental
replicates.

for food consumption. However, before ISP’s can be considered as a preparations are desired, more research must be performed to
viable new industrial crop for the production of fermentable sugars determine the most effective approach for preserving starch.
and ethanol in the U.S., the fundamental work needed to define a A two-step hydrolysis (liquefaction and saccharification) and
bioprocess tailored to their unique characteristics is required. Two analysis of both starch and sugars is important to defining an
key issues relevant to this goal are the enzymatic hydrolysis of effective ISP starch conversion process. During the liquefaction
ISP-based starch into sugars and the conversion of these sugars process, the incubation temperature (85 ◦ C) initiated gelatiniza-
into useful products such as ethanol. Our research was designed to tion of the sweetpotato starch, where excess water in the aqueous
address these needs. slurry causes radical swelling and loss of crystalline order in
Based on AIS values for liquefaction and saccharification, flour the starch granule. This destabilized the amylopectin crystallites
ISP preparations had lower initial starch content compared to fresh and allowed the added ␣-amylase greater accessibility to starch
ISP preparations. Flour sweetpotato preparations were dried at polymers (Donovan, 1979; Stevens and Elton, 1981; Evans and
70 ◦ C for 60 h to prevent decomposition of the sweetpotato during Haismann, 1982; Biliaderis, 1991). The Liquozyme SC was effec-
storage. Drying the sweetpotato may have contributed to loss of tive at converting starch to soluble dextrin sugars, resulting in a
starch content among all flour preparations. A study performed 79.4 and 85.3% change in starch after liquefaction. The change in
on the effect of drying conditions on the quality of dried white starch content (% of dry matter lost) was not largely improved
potato cubes showed that initial starch contents of potato dried at after saccharification with glucoamylase relative to liquefaction.
70 ◦ C had an average of 67% starch content (% dry basis) compared The glucoamylase did, however, dramatically increase the amount
to approximately 75% starch content found for raw, unblanched of soluble sugars, specifically glucose, available for fermentation
potato cubes (Bondaruk et al., 2007). These results are comparable by at least 5.6, 3.9, and 6.1 times more glucose on average for Spi-
to an average of approximately 66% initial starch content found rizyme Fuel, Spirizyme Plus Tech and Spirizyme Ultra, respectively.
for flour ISP preparations during liquefaction and saccharification This suggests that the ␣-amylase used during liquefaction affects
in this study. Bondaruk et al. (2007) also found that blanching the the quantity of all of the insoluble starch, while the glucoamylase
potato cubes before drying caused a smaller reduction in starch used during saccharification allows for the generation of smaller,
content (73% compared to 75% for raw potato). This suggests more easily fermentable sugars. Quantification of individual sug-
that in the future drying preceded by a blanching step may help ars in addition to change in starch content gave a more complete
improve the initial starch content of flour ISP preparations. If flour representation of the extent of hydrolysis.
W.H. Duvernay et al. / Industrial Crops and Products 42 (2013) 527–537 535

Liquozyme SC loadings of 0 to 3.0% (v/w) were tested to digestion to those found in this work with increasing glucose
determine whether increasing enzyme activity would result in concentrations, where glucose was produced at a high rate dur-
corresponding increases in reducing sugar levels. The 0.3% (v/w) ing the first 12 h of incubation (up to 4%, w/v, glucose). However,
loading level proved to exhibit the most effective use of avail- the rate decreased rapidly during the next 12 h, indicating an inhibi-
able enzyme to convert starch into sugars. The addition of 3.0% tion effect of glucose on starch digestion (Noda et al., 1992). Results
(v/w) of ␣-amylase did not result in the expected increase in on hydrolysis of sweetpotatoes from this study showed that dur-
starch loss and reducing sugars. This may have been due to sat- ing saccharification, glucose levels reached 13.9 and 6.7% (w/v)
uration of available binding sites on inner portions of amylose and of glucose for flour and fresh preparations, respectively. Glucose
amylopectin by native amylases (e.g. ␤-amylase) and the addi- concentrations observed were high enough to induce product inhi-
tion of “excess” exogenous ␣-amylase, resulting in unused enzyme bitions on glucoamylase activity (Noda et al., 1992). Aside from
remaining dormant in the solution (Hageniman et al., 1992). In product inhibition, incomplete conversion may have occurred dur-
addition, sweetpotato starch contains high amounts of amylopectin ing saccharification due to the protein content of ISPs and their
containing bonds which are not digestible by ␣-amylase alone. The potential binding to amylose and amylopectin fractions, result-
excess enzyme added during liquefaction would not have been ing in a limitation in binding sites and residual starch (Wu et al.,
effective in improving hydrolysis of ISP starch fractions containing 2006).
these bonds (Zhang and Oates, 1999). Results of fresh ISP preparations during saccharification showed
The effects of increased loadings of glucoamylase during sac- that for all three glucoamylases, samples taken after enzyme addi-
charification did not show indications of reduced enzyme activity tion and before saccharification incubation (time 0) produced the
due to saturation, as increases in glucoamylase up to 5 AGU/g dry highest glucose values of all incubation times. These values also
ISP resulted in increased production of glucose. Enzyme loadings of significantly increased as glucoamylase increased to 5.0 AGU/g dry
glucoamylase used for saccharification were based on preliminary ISP. The glucoamylases quickly acted on the starch and sugars to
studies in our lab (data not shown). Loadings up to 0.75 AGU/g dry produce glucose with high activity despite sample processing at
ISP in previous experiments did not significantly increase reducing 4 ◦ C (∼1 h prior to storage at −80 ◦ C). Results for flour prepara-
sugars, so the experiments presented were designed to test higher tions also showed significant increases in glucose levels at time 0
loadings of glucoamylase. Considering enzyme cost and activity with increasing glucoamylase loadings, though as incubation time
and processing time for the saccharification treatments using flour increased to 48 h, glucose levels continued to increase. The higher
preparations, 5.0 AGU/g dry ISP of Spirizyme Ultra incubated for rate of hydrolysis for fresh treatments compared to flour could have
48 h was selected as the most promising, producing 513.8 mg/g dry been a result of the lower loading rate (12.5%, w/v), which pro-
sweetpotato of glucose and converting approximately 80% of the vided a greater volume of liquid, and the natural water content
starch to single glucose units (94% dextrose equivalent based on of the ISP. The increased water content, presence of bound and
reducing power of glucose from maltotriose, maltose, and glucose absorbed water in the pore spaces of the sweetpotato and easily
concentrations). Azhar and Hamdy (1981) performed a study on accessible starch granules (compared to more complex granules of
the acid hydrolysis of sweetpotatoes and found a dextrose equiv- flour treatments caused by heating during preparation) may have
alent value of 83%, though only 1% (w/v) sweetpotato was used allowed for a faster conversion of starch to sugars (Bondaruk et al.,
and extremely high levels of hydroxymethylfurfurals (HMFs) were 2007).
detected. In comparison to acid hydrolysis methods for starch con- Higher amounts of maltose were also observed for fresh treat-
version, higher amounts of sugars can be recovered from starch ments over the entire course of saccharification when compared to
using environmentally friendly commercial enzymes without lim- flour treatments. In the presence of high levels of glucose and high
itations of HMFs. A treatment combination of 5.0 AGU/g dry ISP dissolved solids, excess glucoamylase loading has been known to
of Spirizyme Ultra incubated for 48 h also increased the num- catalyze the reverse condensation reaction. This causes maltose,
ber of reducing sugars by converting nearly all of the complex isomaltose, and other byproducts to form from glucose (Crabb and
oligosaccharides to glucose and increased the total amount of Shetty, 1999; Roy and Gupta, 2004). These byproducts are referred
composite sugars from 1.2 to 3.0 mmol/g dry sweetpotato over to as ‘reversion products’ and are known to decrease overall glu-
the liquefaction control (no glucoamylase added). A study on cose yield. The increase in maltose and decrease in glucose for fresh
the saccharification of sweetpotato mashes using native amylases treatments may be related to this phenomenon as the highest glu-
(mainly ␤-amylases) for 32 h of incubation found that at 70 ◦ C, cose levels from starch and complex carbohydrates were observed
1.99% fructose, 3.45% glucose, and 18.37% maltose (% dry mat- nearly instantaneously.
ter) were converted leaving 35.7% AIS (McArdle and Bouwkamp,
1986). Comparing these values to the over 51% glucose (% dry mat-
ter) produced using commercial ␣-amylase and glucoamylase in 5. Conclusion
our study shows that although endogenous enzymes can effec-
tively produce sugars from sweetpotato starch using only heat It has been shown that the use of commercial enzymes during
treatments, significantly higher amounts of fermentable sugars liquefaction and saccharification of FTA-94 ISPs has a substantial
(with a greater extent of hydrolysis) can be obtained with the effect on the conversion of starch to fermentable sugars. Pro-
help of adding additional enzymes. Despite the successful conver- vided that sugar is available for conversion as primarily glucose,
sion of starch to sugars during liquefaction and saccharification, it appears that yeast performance on ISP hydrolysates is indepen-
at least 10% of starch remained unhydrolyzed for fresh and flour dent of the initial preparation (e.g. fresh, flour). For hydrolysis steps,
ISP preparations, suggesting inhibition effects during the hydrolysis enzyme cost and activity and energy requirements for preprocess-
process. ing should be considered when making choices about conversion
The inability of glucoamylase to help complete the starch diges- treatments of fresh and flour ISP preparations. Differences in phys-
tion can be partially attributed to competitive product inhibition ical properties (e.g. bulk density, hygroscopic interactions with
caused by the high concentration of sugars produced during hydrol- water, viscosity) between the two preparations can greatly impact
ysis (Weselake and Hill, 1983; Robyt, 1984; Houng et al., 1992; material handling and final process operations as well, making
Hill et al., 1997). In a study investigating the semi-continuous the choice to use fresh or flour materials dependent on appli-
hydrolysis of raw sweetpotato starch by a crude fungal source cation, equipment size, facility space and storage capabilities.
of glucoamylase, results showed similar inhibitions of starch The most promising enzyme loadings for sugar production were
536 W.H. Duvernay et al. / Industrial Crops and Products 42 (2013) 527–537

0.45 KNU-S/g dry ISP (0.3%, w/v) of Liquozyme SC for liquefaction Duvernay, W., 2008. Conversion of industrial sweetpotatoes for the production of
and 5.0 AGU/g of Spirizyme Ultra for saccharification. The major- ethanol. M.S. Thesis. North Carolina State University, Raleigh, NC, USA.
Energy Efficiency and Renewable Energy (EERE), 2010. 2009 Renewable
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