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Turbomachinery Technical Conference and Exposition
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GT2018
June 11-15, 2018, Oslo, Norway
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GT2018-75501
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DUAL DRIVE BOOSTER FOR A TWO-SPOOL TURBOFAN:
HIGH SHAFT POWER OFFTAKE CAPABILITY FOR MEA AND HYBRID AIRCRAFT
CONCEPTS
1
Note the altered abbreviation compared to [7]
2 21 24 25 16 18
22
44 45 5 6 8
41
3 31 4
The LP and HP spool are the input members, and the booster Fig. 2 DDBTF Configuration and Station Numbering
spool is the output member of the gearbox. The power share of
each input member (𝑃𝑊L : power from LP spool; 𝑃𝑊H : power Gas turbine-electric hybrid engine concepts envision that
from HP spool) on the output power (𝑃𝑊B : booster spool power) during critical flight phases like take-off or climb, power can be
is a function of the gear ratio 𝑔 and the ratio of the rotational provided to the gas turbine through an electric motor [9]. In a
speed of the input members (𝑁L : LP spool speed; 𝑁H : HP spool concept based on a DDTF or GTF, this electric motor is usually
speed), see Eqs. (1) and (2). connected to the LP spool, because the additional power is fed
𝑁 directly to the fan and facilitates the operability of the engine.
𝑃𝑊H 𝑔 H
𝑁L This placement, however, means that the motor cannot be used
= (1 )
𝑃𝑊B 1 + 𝑔 (1 + 𝑁H ) as a starter because it is not connected to the HP spool. Therefore,
𝑁L two electric machines are required in the engine, one on the LP
and on the HP spool. Furthermore, in a DDTF the electrical
𝑃𝑊L 𝑃𝑊H
= 1− machine on the LP spool has to work with a low rotational speed
𝑃𝑊B 𝑃𝑊B (2 ) if it is directly connected to the LP spool, leading to a heavier
electric machine, because its size is inversely correlated with its
The rotational speed of the output member (𝑁B : booster spool rotational speed for a given power requirement [2]. Alternatively,
speed) is a function of the gear ratio and the rotational speed of the engine could incorporate a heavy gear system to increase the
the input members, see Eq. (3). The gear ratio is uniquely defined speed for the electrical machine. Connecting the electrical
by the gearbox geometry. The theoretical limits of the gear ratio machine to the LP spool also requires it to work in a wide speed
are approximately 0.067 and 1.3, while a more realistic range for range, which is significantly wider than the speed range of the
the given application is approximately between 0.1 and 0.3. At HP spool.
low values of 𝑔, the planet bearings become overloaded as the The DDBTF avoids these problems, by using a single
bearings get smaller and the planet mass increases. At higher electrical machine that is connected to the booster spool. The
values, the rotational speed of the booster becomes comparable booster spool has a significantly higher rotational speed than the
to the HP spool speed, which would be unnecessarily high. LP spool, see Eq. (3), and the relative variation is smaller, see
Eq. (4). In this concept, the starter generator replaces the
𝑁B = 𝑁L (𝑔 + 1) + 𝑁H 𝑔 (3 ) accessory gearbox and radial drive and all the engine accessories
are driven electrically. The starter/generator could be a
RESULTS
Power Offtake During Cruise
In order to understand the impact of high POT levels on the
performance of the engines, the operating lines at cruise
conditions are calculated, starting from TOC thrust down to
almost flight idle. Fig. 4 - Fig. 6 show the HPC operating lines
in the three different configurations for a POT of 0 and 500 kW.
The dots indicate constant thrust steps of 10 % TOC thrust. In
the DDTF and GTF the power is taken off the HP spool, in the
DDBTF it is taken off the booster spool. In all configurations,
the HPC surge margin decreases to different extents. The biggest
changes occur in the GTF. Here the POT represents the biggest
percentage of the HPT power. This is because the GTF has the
Fig. 6 HPC Operating Line in DDBTF
smallest core with the smallest HPC and HPT PR. The HPTs of
the DDTF and the DDBTF are more powerful due to higher When power is taken off the booster spool in a DDBTF, as
design HPC PR and due to additional provision of booster power seen in Fig. 6, the trend is the same but the magnitude is different.
respectively. In all configurations, the surge margin decreases Here, the operating line moves closer to the surge margin but to
more at low power settings (lower HPC PR and corrected mass a smaller extent. This is because the HPT is more powerful, as it
flow). This is because the HPT produces less power and the POT is designed to provide power to the HPC and the booster, and
presents a higher fraction of the HPT power. because the HPT has to provide only a fraction of the additional
0
kW effect on the fuel consumption of the engines, independent of the
configuration. However, there are differences of fuel
0k
W consumption increase due to POT between the configurations.
These differences are mostly caused by different changes of the
components efficiencies when power is taken off, in particular in
compressors as shown in Fig. 4 - Fig. 6 and Fig. 8 - Fig. 10. E. g.
when the compressors operating points move to higher efficiency
regions in the map during an increase of POT, the detrimental
effects of POT on fuel consumption are mitigated slightly.
0
0.95
0.85
0.8
0.75
14 16 18 20 22 24 26 28 30
Net Thrust (kN)
Fig. 17 Speed Range, Cruise
1.1
0 kW
1.05 2 MW in
Relative Spool Speed
0.95
0.9
Fig. 16 HPC OL, Booster Spool Power Input in DDBTF
0.85
handle. Fig. 17 and Fig. 18 show the variation of relative spool Fig. 18 Speed Range, SLS
speeds with thrust for cruise and TO, respectively. These pictures
show only the spool speeds of the spools which are connected to Variable Geometry
the electrical machine, for the DDTF and DDBTF. The GTF The study so far has been conducted without variable
shows very similar trends as the DDTF and is not shown. The geometry in the booster. In Fig. 8 - Fig. 10 it is visible that the
solid black lines indicate the trends when no power is transferred. booster has insufficient surge margin during low power
The dashed blue lines in Fig. 17 indicate the trend when 500 kW operation and high POT. When POT is increased, the variable
are taken off the respective spool. The dash-dotted red lines guide vanes need to be closed to regain booster SM. Fig. 19
indicate power input of 2 MW at the respective spool. The shows the schedules of the booster VGVs in order to maintain a
booster spool of the DDBTF has a higher variation of spool booster SM of 20 % during 500 kW POT in cruise. The DDBTF
speed than the HP spool of the DDTF but a smaller variation than does not require a variation, because the booster operating line is
the LP spool of the DDTF, for both flight conditions. This is not affected by POT and the reference operating line is designed
because the booster speed is a function of HP and LP spool speed with sufficient SM, see Fig. 10 which also shows operating
in the DDBTF, see Eq. (3). While the variation at one flight points with lower thrust. At lower power levels the VGVs would
condition is higher than for the HP spool in a DDTF, the have to be closed in order to counteract the flat booster operating
differences between cruise and TO are smaller. This leads to line in the DDBTF. However, the amount of POT would not
similar overall variations (𝑛B = 0.85 − 1.04) as for the HP affect the VGV schedule significantly.