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Proceedings of ASME Turbo Expo 2018

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Turbomachinery Technical Conference and Exposition

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GT2018
June 11-15, 2018, Oslo, Norway

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GT2018-75090

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A MIXED-FIDELITY NUMERICAL STUDY FOR FAN-DISTORTION INTERACTION

Yunfei Ma ∗
Jiahuan Cui
Nagabhushana Rao Vadlamani
Paul G. Tucker
Department of Engineering
University of Cambridge
Cambridge, UK CB3 0DS
Email: ym324@cam.ac.uk

ABSTRACT NOMENCLATURE
Inlet distortion often occurs at off-design points when flow f force
separates within an intake. This unsteady phenomenon could H height of the beam
seriously impact fan performance. Fan-distortion interaction is K viscosity coefficient of parallel force
a highly unsteady aerodynamic phenomenon. High-fidelity sim- k1 coefficient for viscosity distribution
ulation can provide a detailed insight into these interactions. n normal vector to the blade surface
However, due to computational resource limitations, the use of t time or blade thickness
eddy resolving methods for a fully resolved fan calculation is p pressure
currently infeasible for industry. To solve this problem, a mixed- u velocity
fidelity CFD method is proposed. This method uses the Large x x coordinate
Eddy Simulation (LES) to resolve the turbulence associated with x 0 body/surface coordinate
separation, and the Immersed Boundary Method with Smeared ∆y+ dimensionless wall distance
Geometry (IBMSG) for the fan. The method is validated by an ∆x+ dimensionless streamwise distance
experiment of Darmstadt Rotor, which shows a good agreement ∆z+ dimensionless spanwise distance
in terms of total pressure distributions. ρ density
A detailed investigation is then conducted on a subsonic ro- α, β feedback forcing coefficients
tor with an annular beam generating inlet distortion. A range λ blockage factor
of studies are performed to investigate fan influence on distor- πt total pressure ratio
tions. Compared to the case without fan, it shows that a fan has Pt,loss mass-weighted total pressure loss
a significant effect in reducing distortions. Three fan locations RF Recovery factor
are examined. The fan nearer to the inlet tends to have a higher RANS Reynolds Averaged Navier-Stokes
pressure recovery. Three beams with different heights are also URANS Unsteady Reynolds Averaged Navier-Stokes
tested to generate various degrees of distortions. The results in- LES Large Eddy Simulation
dicate that the fan can suppress the distortions and its recovery IBM Immerse Boundary Method
effect is proportional to the degree of inlet distortion. IBMSG Immersed Boundary Method with Smeared Geometry
SA Spalart-Allmaras turbulence model
k − ω k − ω turbulence model
∗ Address all correspondence to this author.

1 Copyright © 2018 ASME


and that the flow is circumferentially averaged. The inviscid
IBMSG, firstly proposed by Marble [8], simply uses the force
normal to blade surfaces to act the flow turning effects. Vis-
cous body force models were introduced by Xu [9] who used it
for unsteady flow calculations and the investgation of distortion
problems. This model assumes some force-velocity relations to
model loss effects. In the middle of this hierarchy, the Immersed
Boundary Method is used for real geometry. This model was pro-
posed by Peskin [10] and also applied by Fadlun [11] for some
simple geometry calculation. Defoe [12] used this method to
FIGURE 1: Hierarchy of turbulence and geometry modelling, model individual rotor blades and predict the intake noise with
from Watson [7] inlet distortion. The present research is aimed at providing a
mixed-fidelity CFD method using Immersed Boundary Method
(IBM) for an inlet distortion generator and Immersed Boundary
INTRODUCTION Method with Smeared Geometry (IBMSG) for a rotational fan.
Inlet distortion often occurs at off-design points when flows With such methods, the emphasis will be on the various influ-
separate within an intake. This unsteady phenomenon could se- ences of fan on intake distortion.
riously impact fan performance. The current trend of engine de- So far much numerical and experimental research [13–15]
sign is to make intakes shorter. As a consequence, an increased has been conducted to simulate intake distortion. Various distor-
interaction between inlet distortions and a downstream fan may tion generators were designed to reproduce similar flow condi-
further deteriorate the performance. The fan-distortion interac- tions to those in the laboratory. Among these studies, Wartzek
tion is a highly unsteady aerodynamic phenomenon that needs to [16] investigated the distortion patterns using a transonic com-
be investigated using high fidelity methods. This is because con- pressor stage. In his experiment, both circumferential and whole
ventional steady or unsteady Reynolds-averaged Navier-Stokes spanwise intake distortions were investigated. Hence, these pro-
(RANS) modelling cannot resolve turbulence though it is rel- vide essential results for numerical validation. Some RANS
atively feasible for industry application. Due to the limitation or URANS simulations were conducted also by Fidalgo [17],
of turbulence models, the results may vary significantly with Barthmes et al. [18], etc. However, research on intake-fan in-
different RANS models [1–3] when predicting highly-separated teraction with high-fidelity simulation is rare. Here, we apply
flows. Eddy resolving simulation such as DNS/LES and hy- this mixed-fidelity method to study the influence of fan on inlet
brid LES/RANS are demonstrated to yield more promising re- distortion. Parametric studies concentrate on the key factors that
sults [4]. However, the cost could be tremendous [5]. can help to reduce inlet distortion.
To make such simulation possible, a high-fidelity method
can be jointly used with low-fidelity methods and is known as
‘mixed fidelity modelling’. For example, when simulating the SCOPE OF THE PAPER
separated flow of an intake, one may use lower-order, modelled The goal of this research is to make it possible to simulate
blades instead of resolved blades as a ‘boundary condition’ for unsteady, complex flows while maintaining the accuracy. This
the separation region. This is feasible because pursuing com- involves exploring a mixed-fidelity modelling approach that ap-
putation accuracy does not necessarily mean a higher fidelity. plies the IBMSG model for fan and eddy resolving method for
As long as the calibrated low-order model is capable to achieve separated flows. The research consists of two parts. Firstly, the
this target within an acceptable tolerance, it can partially replace method is validated on a transonic rotor (Darmstadt Rotor). The
higher fidelity methods indeed. According to a recent report by performance map and total pressure distributions are also com-
NASA [6], “coupled problems, such as separation, transition, pared against the experiment. To investigate how a fan impacts
hear transfer, aeroacoustics, aeroelastics, etc., desire a physics- inlet distortions, different fan locations and degrees of distor-
based, predictive modelling that must capture the underlying tions are explored on a Darmstadt-derived rotor. Such parametric
physics more accurately than ever before”. Hence, for these cou- study focuses on the key factors that can understand the interac-
pled problems, mixed fidelity modelling could achieve the target tion between fan and inlet distortion better.
at lower cost.
The low-fidelity method we mentioned here is basically
about geometry modelling, which also has various types, as NUMERICAL METHOD
shown in Figure 1. The lowest level, the Immersed Boundary IBM for the distortion generator
Method with Smeared Geometry (IBMSG), also known as the To reduce the cost of high-fidelity modelling without sacri-
blade body force, assumes that the number of blades is infinite, ficing accuracy, the Immersed Boundary Method (IBM) provides

2 Copyright © 2018 ASME


a potential way to model the components such as rotor and sta- IBMSG for the fan
tor blades in engines. By using this approach, the mesh can be The fan is modelled using IBM for ‘Smeared Geometries’
significantly simplified. Essentially, the idea of IBM is to re- (IBMSG) which assumes that a rotating fan can be regarded as
place boundaries with forces and this can be either a point or a set of an infinite number of infinitesimally thin blades. The
body force. This idea was first proposed by Sirovich [19], who forces are circumferential averaged in every cell in the blade re-
applied it to solve linearized initial and boundary problems. To gion to turn the flow circumferentially in the desired direction.
solve the problem, he regarded boundary surfaces as a distribu- Cao et al. [23] used this method to study intake separation under
tion of sources in the flow which was then directly included in the high incidence and demonstrated the capability of this method to
Navier-Stokes equations. Consequently, the boundary problems capture the key flow features. The normal force in this model is
were transformed into normal PDEs with source terms. This still controlled by Equation 1. The parallel force is modelled by a
was further demonstrated by Sirovich [20] analytically that such typical force-velocity relation. This was specifically investigated
transformation was essentially a solution operator acting on the by Xu [9]. He applied this modelled viscous force to study the
boundary data. Following this work, Salathé [21] extended this three-dimensional unsteady flows with low order distortion. The
method to the study of compressible hydrodynamics. After these viscous body force proposed in his work is proportional to ρuu2 .
explorations, Peskin [10] completed a strict mathematical justi- The coefficient for this proportional relation is constant and can
fication of the Immersed Boundary Method and applied it to the be approximated from fine mesh RANS. It was found that this
study of fluid-structure interaction. Hence, this method is appli- simple relation performed well when characterising the unsteady
cable for the study of engine components, such as various types behaviour caused by blade row interaction. Compared to eddy re-
of distortion generators. The force then can be modelled accord- solving methods, the computational time can be reduced by two
ing to Goldstein et al [22] as, orders of magnitude. Following this work, Cao [24] and Wat-
son [7] further developed viscous body force modelling which
Z t worked well in the study of intake distortion. The parallel force
f (xx,t) = α ∆uudt + β ∆uu, is given as,
0 (1)
∆uu = u (xx0 ,t) − u 0 (xx0 ,t). f p = −K(r)ρuu2rel , K(r) = 4k1 s2 + k1 , (3)

where s is the fraction of span and the coefficient k1 is a calibra-


Here, the subscript 0 repsresents the solid boundary. The co- tion constant set to 0.2 1 . The finite blade thickness introduces
efficients α and β are negative constants which are evaluated blockage to flow passing through the passage. This effect is mod-
as a function of the velocity difference and essentially act as elled as,
a proportional-integral (PI) feedback controller. Peskin [10]
demonstrated that the value of the force is independent of the 1 (t1 + t2 )
two coefficients α and β , once the solution converges. To en- λ = 1− , (4)
2 S(r) cos β
sure convergence, the two coefficients should be carefully se-
lected. They are associated with two important parameters: the where S(r) is the surface pitch and t1 + t2 is the total blade thick-
1 p
frequency of the integral part of the feedback forcing: |α| ness (which is based on the intersection of the normal to the cam-
2π ber line of the blade) as shown in Figure 2. Both the normal and
and the damping factor of the proportional part of the feedback
β parallel forces are added to the momentum equations of the com-
forcing: − p . Hence, α must be large enough to ensure pressible Navier-Stokes equations.
2 |α|
1 p Although the model cannot provide too much detail within
that the frequency |α| is much bigger than any other fre- the blade region, it is still able to provide a ’boundary’ for some

quencies in the flow [11]. This means that the feedback force target region. This is the core idea of ‘mixed-fidelity modelling’.
should change as rapidly as possible and direct the flow in the For the present research of fan-intake interaction, the focus is on
desired direction. Also, the time step should be chosen to ensure the separation domain, which will be significantly influenced by
numerical stability: both the intake and the downstream rotor. As long as the mod-
elled components around this focused domain can reflect some
p important characteristics, this method could be useful for high-
−β − β 2 − 2αk fidelity modelling.
∆t < , (2)
α

1 Thisvalue is obtained by calibrating the characteristic map against the ex-


where the order of k is 1. perimental and/or resolved blade data at the design speed. More details can be
found in Reference [7]

3 Copyright © 2018 ASME


FIGURE 3: Sketch of the test cases

(a) Darmstadt Rotor with the distortion generator, rotor and stator

FIGURE 2: Sketch of blade blockage [24]

TABLE 1: Key parameters of the Darmstadt Transonic Compres-


sor, from Wartzek [16]

max. power 800 kW (b) Simplified test case


max. torque 350 Nm
design mass flow 16 kg/s
design speed 20,000 rpm
outer diameter 0.38 m
hub-to-tip-ratio 0.51 main and the boundary conditions considered in this case. This
rotor blades 16 simplified setup is motivated by the experimental studies on the
Darmstadt Rotor, albeit under 65% rotational speed (1361.31
stator blades 29 rad/s) and 10.6 kg/s for massflow rate. This is because the Darm-
stadt Rotor is a transonic rotor. Hence, the shock waves may ex-
ist in the duct at the design point. To simplify the problem, we
NUMERICAL FRAMEWORK need to avoid the influence of the shock waves. In addition, this
Two test cases are used for validation and investigation re- test case employs the original duct and the rotating fan, with a
spectively. The validation is conducted on a transonic rotor, periodic beam installed upstream of the fan. It features a sec-
named Darmstadt Rotor [13–15]. In these studies, distortion gen- tor duct with a distortion generator (‘beam’) of height ‘H’ and
erators were designed to reproduce the flow conditions in a real length ‘1.5H’ placed at an axial distance of ‘12.5H’ from the in-
engine within the laboratory. Measurements by Lieser [13] and let. The fan is positioned at a streamwise distance of 5.25H from
Bitter [25] show that the compressor performance is most sensi- the beam. The velocity is normalised by u∞ , measured in the
tive to the distortions encountered at the tip. Hence, a periodic main flow near the tip of the beam, corresponding to the outer
distortion generator is placed upstream of the tip of the fan in edge velocity of the separated shear layer.
order to reproduce the distortion encountered over the intake lip
at high angles of attack. The present numerical simulation in- The primary objective of the current study is to capture the
cludes an IBM modelled distortion generator, which covers 120◦ distortion generated on the lower wall. Hence, an inviscid bound-
in annulus, and an IBMSG modelled rotor and stator, as shown ary condition is imposed on the upper wall, which ensures that
in Figure 3a. The rest of the domain is computed using RANS. the pressure distribution due to the spinner is well represented
International Standard Metric Conditions (p0 = 101325Pa and at a reduced computational cost. A radial equilibrium boundary
T0 = 288.15K) are applied at the inlet flow and the target mass condition is imposed at the outflow. Periodicity is imposed in the
flow rate is 16.0kg/s. This mass flow rate corresponds to the peak circumferential direction. The extent of the sector (corresponds
efficiency point at 100% rotational speed (2094.39rad/s). The ra- to 5H) is suffcient enough to ensure that the structures are decor-
dial equilibrium boundary condition is used for the outlet. The related in the circumferential direction. In this mixed fidelity
key parameters of this rotor are listed in Table 1. Further details framework, the beam is represented using a conventional IBM.
of relevant parameters can be found in [16]. The separated flow downstream of the beam is captured using an
The influence of fan on inlet distortion is investigated by a eddy resolving approach (LES), while the force field of a rotating
simplified test case. Figure 3b illustrates the computational do- fan is replicated using IBMSG.

4 Copyright © 2018 ASME


COMPUTATION SETUP TABLE 2: Grid quality for the region between the beam and fan
In this section, some preparatory work for the intake-fan in-
teraction using mixed-fidelity modelling is described. This in- Grid size ∆x+ ∆y+ ∆z+ Number of nodes
cludes the verification of geometry simplification and grid in-
Coarse grid 1000 1 100 1,102,200
dependence studies. The former is performed using RANS,
whereas the latter applies different sizes of mesh using LES. Midsize grid 150 1 100 8,600,100
Fine grid 75 1 30 59,371,200
Geometry simplification
To reduce the computation cost, we ignore the circumferen-
tial influence and extract a sector of the duct (30◦ ) with periodic
conditions. Hence, the first thing is to to justify that the periodic
distortion generator would not significantly affect the axial and
radial distribution of the separation. This is achieved by setting
two cases with a 360◦ beam and a 120◦ beam respectively. In

(a) Mass flux distribution (b) Total pressure distribution

FIGURE 5: Flow distribution of LES cases with different grid


size (time averaged)

FIGURE 4: Inflectional points of the separation bubble


layer in the recirculation region, and hence usual wall spacings
can be relaxed. This indicates that the coarse grid is sufficient
for the intake-fan interaction in terms of its effects on separation
bubbles.
Figure 4, inflectional points of the separation bubble are identi-
fied by the inflectional points of the velocity. The height in the
middle of the separation bubble for the 360◦ beam is much higher
RESULTS
than that for the 120◦ beam. However, the separation lengths are
Darmstadt Rotor
almost the same. This means that the symmetry only thickens
the bubble. According to this feature, we may conclude that a To verify the IBM and IBMSG modelled components, the
symmetric beam (essentially a 360◦ beam) can replace an asym- performance map was simulated using RANS with IBM and
metric one in a meaningful way. In addition, although the bub- compared with the experiment from Wartzek [16]. In Figure 6.
ble height is not representable, the variation trend of the bubble It is clear that the IBM beam and IBMSG fan can characterise
height under different circumstances can still be investigated as the general trend of the performance. The pressure ratio for both
long as the same original condition is referenced. cases are well captured. However, the near stall point is not accu-
rately predicted and the choking massflow rate of 16.4kg/s can-
not be approached. Hence, this could be a possible limitation of
Mesh quality this method. The total pressure distribution is also compared to
This section examines the effect of mesh on intake distor- reflect the response of rotor and stator. To achieve the best per-
tions. Three sets of mesh were tested, and the number of nodes formance, the design point at 16.0kg/s, 100% rotational speed
for the coarse, mid-size and fine grid are 1.1 million, 8.6 million is selected. Figure 7 shows the flow field of the Darmstadt Ro-
and 60 million. The differences are the dimensionless spacing tor with an IBM beam (120◦ ) and IBMSG fan. The total pres-
constraints in the streamwise and spanwise direction. These are sure distribution is also compared against the passage data from
shown in Table 2. Wartzek’s experiment [16] and the URANS simulation. The cir-
Figure 5 shows the results of LES with fan in terms of cumferential distributions are extracted at three axial locations
the mass flux and pressure. These distributions are extracted at (S1 − S3 shown in Fig. 3a). They are rotor entry, rotor exit and
x = 4.5H. These figures indicate that the size of these grids do stator exit respectively. The data at these three locations can pro-
not have visible influence on the mass flux and total pressure dis- vide a detailed view of the influence of the distortion on each
tributions. This is perhaps because there is no typical boundary individual component. The influence is characterised by the total

5 Copyright © 2018 ASME


pressure ratio (for radial locations) and its relative values (for ax-
ial locations). They are defined as the ratio of local total pressure
to the inflow one,

πt pt
πt,rel = , πt = . (5)
πt pt,inlet

This offers a general view of the total pressure variation in the


circumferential direction at the rotor entry and exit, and stator
exit. In Figure 8, the rotor rotates from the right to the left.
The results of the experiment, URANS simulation and RANS
(a) 100% Rotating Speed

Rotation
Experiment

URANS
1.05 RANS+IBM

1.00

t,rel
0.95

Exit Side Entry Side

0.90

0 50 100 150 200 250 300 350

(a) Rotor Inlet

1.05

1.00
t,rel

(b) 65% Rotating Speed 0.95

0.90
FIGURE 6: Performance map of the Darmstadt Rotor, SC: 0 50 100 150 200 250 300 350

Smooth Casing, B120: 120◦ beam (b) Rotor Outlet

1.05

1.00
t,rel

0.95

0.90

0 50 100 150 200 250 300 350

(c) Stator Outlet

Axial distribution

(a) Axial velocity distribution on the meridional


plane FIGURE 8: Circumferential distribution at the following axial
locations: (a) rotor inlet; (b) rotor outlet; (c) stator outlet, 100%
speed

(SA model) simulation with IBM are included. The overall trend
in all the three cases are captured. The relative total pressure
ratio increases from frames (a) to (c) within the separation re-
gion, meaning the distortion recovers downstream of the beam,
(b) Total pressure distribution on the cross section from the rotor inlet to the stator outlet. However, this distortion
at upstream the rotor trailing edge remains through to the stator exit. In Frame (a), it should be
noticed that upstream of the rotor the relative total pressure ra-
FIGURE 7: Contours of flow distribution at 100% speed
tio from RANS with IBM is slightly higher than the other two

6 Copyright © 2018 ASME


cases. This discrepancy may be due to the hypothesis of infinite The circumferential distributions at different radial locations
blades, which seems to suppress the separation more than finite are also compared. Three different radial locations are chosen,
blades. To investigate the separation behaviour, an entry side and and they are at 10%, 50%, 90% of the annulus height at sta-
exit side are defined, highlighting the beam installation region. tor outlet. In Figure 10, although the general trend is captured
These two lines also represent the rotor entry and exit bound-
aries. Around this region, the separation detected by the ex-
periment (roughly 100◦ ) is smaller than the ‘entry-exit’ labelled
beam region (120◦ ) because the low pressure downstream nar- Rotation Experiment

URANS

rows the separation. However, the predictions from both RANS 1.6 RANS+IBM

1.5
and URANS are much larger at the rotor inlet in Frame (a). This 1.4

problem is perhaps due to the Spalart-Allmaras model, and could

t
1.3

1.2
be tackled by LES in the future. Liu et al. [26] also found that the 1.1

Spalart-Allmaras model predicts separation much larger in com- 1.0


Exit Side Entry Side

pressors. Hence, an innovative modification method was pro- 0 50 100 150 200 250 300 350

(a) Hub
posed based on helicity to consider turbulence energy backscat-
1.6
ter, which can be substantial in the region of corner separation 1.5

in the compressors. Both of these could be potential methods to 1.4

t
improve the accuracy of the simulation of fan-distortion interac- 1.3

tion. Interestingly, a W-shape was detected upstream of the rotor 1.2

in Wartzek’s experiment [16]. This seems to be caused by the 1.1

0 50 100 150 200 250 300 350


corner vortices and the separation line shear layer at the beam (b) Midspan

edge [27]. They intensify the total pressure loss at the edges of 1.6

the separation region, but in the centre the loss still remains at the 1.5

original level (Fig. 9). However, this is not shown in the present t
1.4

1.3

1.2

1.1

1.0

0 50 100 150 200 250 300 350

(c) Shroud

Radial distribution

FIGURE 10: Circumferential distribution of the stage exit at the


following radial locations: (a) 10%, (b) 50%, and (c) 90% annu-
lus height, 100% speed

by the RANS with IBM, it should be noticed that the predic-


tion at the hub (10%) is the most accurate. The reason could be
FIGURE 9: Separation region downstream the beam, from
that in the midspan, the infinite blade hypothesis would dominate
Wartzek [16]
the impact on the blade performance, and thus intensify the to-
tal pressure recovery; at the shroud, however, the SA modelled
distortion would have a stronger defect that overpredicts the total
numerial simulation because RANS is not able to resolve such pressure loss. In terms of the separation influence downstream,
unsteady vortices. it appears that the biggest variation is at the hub, whereas such
Downstream the rotor in Frame (b), although the distribu- variation is almost invisible at the shroud.
tion from RANS with IBM is slightly different in terms of the To validate how the IBM beam and IBMSG fan characterise
amplitude, it indeed captures the feature of fan rotation. The ro- the separation behaviour, the mass flux distribution is depicted in
tor increases the total pressure ratio at the exit side compared to Figure 11. This includes the results from both the mesh resolved
the entry side. In both frames (b) and (c), the intermittence of the case and the modelled case. In this figure, the radial location is
total pressure at each blade region cannot be reflected, compared the relative blade height; the mass flux is referenced to the area
with the result from URANS. This is because the blade geometry average. The data were extracted at the distance of 10% of the
is smeared when using the IBMSG method. blade chord upstream of the rotor entrance. It is obvious that the

7 Copyright © 2018 ASME


(a) Mass flux distribution (b) Total pressure distribution

FIGURE 13: Effects of different blade locations

FIGURE 11: Mass flux distribution of IBMSG modelling and


To quantify this blade effect, we define a Recovery Factor to
Resolved cases
describe how much the blade will cope with the intake distortion
and improve the flow condition. Firstly, we introduce a mass-
momentum deficit occurs at R = 0 to 1.5H, where the beam is weighted total pressure loss Pt,loss ,
installed. R
These result demonstrate that although the separation affects pt d ṁ
Pt,loss = 1 − , (6)
total pressure distributions across rotor and stator, the IBMSG pt,in ṁ
rotor can still accurately capture the main flow features upstream
the rotor at least, compared to the experiment and resolved case. This reflects the total pressure loss at a designated position, e.g.,
This means that separated flows does not have obvious impact on 10% of the blade chord upstream the leading edge. Then a Re-
the application of IBMSG. covery Factor is defined as,

Pt,loss
FAN INFLUENCE ON DISTORTION RF = 1 − (7)
Pt,loss,NF
Fan location
The effects of blade location are discussed in this section.
where NF means ‘no fan’. This quantifies the percentage of the
To explore how the blade distance will affect the distortions, the
total pressure recovery when a fan is installed, compared to the
original blade is moved downstream to two locations: a distance
single duct without fan. These RFs for the fan at different lo-
of half chord and a full chord, corresponding to x=5.2/6.2/7.2H .
cations are depicted in Figure 14, and all the data are extracted
from the same axial location x=4.5H, 10% blade chord upstream
the original blade leading edge. Hence, it is obvious that the fan

(a) Location 1 x = 6.2H (b) Location 1 x = 7.2H

FIGURE 12: Q-isosurfaces (Q=1 × 107 )

FIGURE 14: Recovery Factor of the fan at different location


Figure 12 illustrates the time averaged axial velocity con-
tour and Q-isosurface of these three cases. Detailed comparison
(Fig. 13) shows that the original location has the highest effect in nearer to the intake will considerably improve the total pressure
increasing of the mass flux and total pressure ratio. Farther blade ratio. This is reasonable because nearer fan can stop the devel-
location will have less influence in suppressing the separation. opment of the separation much earlier.

8 Copyright © 2018 ASME


Inlet Distortion
The effects of the various degrees of distortions are dis-
cussed in this section. To simulate these distortions, two types
of bevelled beams were installed at the same location with the
original case. Figure 15 illustrates the flow distributions of these
cases, where both the influence of fan and the beam can be com-
pared.

(a) Mass flux distribution (b) Total pressure ratio

FIGURE 17: Effects of different degrees of distortion, no fan

(a) 1/2H, with fan (b) 1/4H, with fan

FIGURE 15: Q-isosurfaces (Q=1 × 107 )

To quantify the effect of these distortion, the relative total


pressure loss is illustrated in Figure 16. This figure shows that
(a) Mass flux distribution (b) Total pressure distribution

FIGURE 18: Effects of different degrees of distortion, with fan

beam are minor. Equation 7 is also used to quantify this effect.


Figure 19 shows the Recovery Factor of the fan when coping
with these distortions. Obviously, the improvement of the fan for
full scale beam is remarkable by around 44%. This proves that
the proposed blade is capable of reducing the intake distortion,
even if the flow condition has been significantly changed by the
FIGURE 16: Total pressure loss of various distortions full scale beam.

when the height of the beam is changed linearly, the distortion


induced loss would vary exponentially. This can be also demon-
strated by the flow distribution without fan in Figure 17. In this
figure, the original distortion (or full scale beam) has a remark-
able influence on the main stream, compared to the other two
cases. The mass flux is totally redistributed throughout the chan-
nel, and the main flow sees a nearly 20% change. In contrast, the
distortion does not have too much impact on the main flow when
using the 1/2H and 1/4H beams. The total pressure loss is also
significant for the full scale beam, nearly 11% within the separa-
tion region and 2% for the main flow. Figure 18 shows how the
FIGURE 19: Recovery Factor for various distortions
blade cope with these various distortions. It is clear that the fan is
capable to alleviate all the distortions. The effect for the original
beam is the most significant, showing a 20% increase for mass
flux and 2% for total pressure. The effects for the 1/2H and 1/4H

9 Copyright © 2018 ASME


CONCLUSION also much appreciated.
In the present research, the distortion generator is modelled
using IBM; both the rotor and stator blades are approximated
by IBMSG. The validation of the modelled components demon-
strates that this mixed fidelity modelling can be applied as a suit- REFERENCES
able tool for predicting characteristics of intake-fan interaction. [1] Tucker, P., and Liu, Y., 2006. “Turbulence modeling for
The RANS simulation indicates that these models can predict a flows around convex features”. In 44th AIAA Aerospace
general trend of performance. At the rotor inlet, exit and sta- Sciences Meeting and Exhibit, p. 716.
tor exit, the total pressure distributions agree well with the ex- [2] Liu, Y., Yu, X., and Liu, B., 2008. “Turbulence models as-
perimental data. It should be noted that the radial distribution sessment for large-scale tip vortices in an axial compressor
at the stator exit has some differences due to the infinite blade rotor”. Journal of Propulsion and Power, 24(1), pp. 15–25.
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