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Proceedings of ASME Turbo Expo 2018

Turbomachinery Technical Conference and Exposition


GT2018
June 11-15, 2018, Oslo, Norway

GT2018-75961

CRITERIA FOR BEST PERFORMANCE OF PRE-OPTIMIZED SOLID DAMPERS

Chiara Gastaldi∗ Muzio M. Gola


AERMEC Lab - DIMEAS AERMEC Lab - DIMEAS
Politecnico di Torino Politecnico di Torino
Torino, Italy Torino, Italy
Email: chiara.gastaldi@polito.it Email: muzio.gola@polito.it

ABSTRACT 1 INTRODUCTION
This paper furthers recent research by these authors. The
starting point is the pre-optimization of solid dampers, which en- Turbine blades do not benefit significantly from material
sures that all dampers bound to misbehave are excluded since the hysteresis and aerodynamic damping. As a result, external
early design stage. The authors now enlarge the scope of their sources of damping, e.g. in the form of dry friction devices [1–7]
investigations to explore those damper configurations selected such as underplatform dampers, are typically added to turbine de-
inside the admissible design area. The purpose of the paper is signs. Being able to 1) predict and 2) tailor the effect the damper
to present a set of criteria apt to select a damper configuration has on the bladed disk is of primary importance in increasing the
which not only avoids unwanted situations, but in addition guar- engine reliability and reducing the cost of operation and the du-
antees high performance under different design conditions. ration and cost of the design process itself.
The analysis starts with the definition of a set of requirements The prediction (point 1)) of the damper effect on the blades has
a high performance damper should meet. In detail the present been thoroughly addressed in the last decades. In detail, the com-
investigation seeks to answer the following questions: putation of the forced response in presence of friction damping
– in the low excitation regime, what is the frequency shift and requires ad-hoc solution techniques [8, 9], reduction methods to
the stiffening effect each damper can provide? decrease the size of the blades’ FE models [7, 10–12], contact
– for increasing excitation levels, which damper will start slip- models to take into account the presence of friction [1, 13–17]
ping sooner? and techniques to calibrate them [16, 18–21].
– in the high excitation regime, which damper provides the The first efforts in the frame of damper optimization (point 2)
maximum dissipation? started as early as 1980 [1] and were limited to the selection of
Like pre-optimization, it does not involve nonlinear Finite Ele- the optimal damper mass. A few years later, however, the first
ment calculations, and unlike existing optimization procedures, qualitative comparisons of cylindrical and wedge damper shapes
is not linked to a specific set of blades the damper may be cou- started to appear [22, 23]. These early works highlighted the
pled to. The numerical prediction of the blade-damper coupled drawbacks of cylindrical and wedge dampers: it was observed
dynamics is here used only for validation purposes. how cylindrical dampers were prone to rolling (i.e. a fatal blow to
The approach on which this paper rests is fully numerical, how- their damping capability), while wedge-shaped dampers tended
ever real contact parameters are taken from extensive experimen- to detach for high excitation levels. The obvious correction is to
tal investigations made possible by those purposely developed use a flat-curved solid damper having one of the two contact sur-
test rigs which are the distinctive mark of the AERMEC Lab of faces in cylindrical form, thus allowing a perfect mating with the
Politecnico di Torino. underplatforms. A notable work is [24], where the curved-flat
damper, already used in the industry since 1985, is mentioned
for the first time in a scientific publication. Flat-curved dampers
∗ Address all correspondence to this author.

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are here preferred on the grounds of contact determinacy, sound within the input parameter space linked to the damper configura-
design and mechanical predictability. tion (the design variables are those shown in Fig. 1b). The ad-
Since 2007, the AERMEC lab has devoted time and effort in missible design areas are limited by ’forbidden areas’ and ’limit
the direct experimental investigation and modeling of curved lines’ which identify those portions of the input parameter space
flat underplatform dampers [16, 25–29]. In [28, 29] geometrical where the damper cannot be operated or would work in an un-
pre-optimization of a standard curved-flat damper and its conse- desirable condition. An example of these maps is given in the
quences on the forced response of blades have been examined. top portion of Fig. 21 . As shown, the maps are drawn for two
Paper [28] examined which geometrical limits of the damper modes of vibration, considered here as benchmark limit cases:
shape not to be exceeded in order to guarantee avoidance of un- the IP mode, where two adjacent blades vibrate ”In-Phase” (i.e.
wanted situations (e.g. flat surface lift-off and ensuing damper null inter-blade phase angle ϕ = 0◦ ), and the OOP mode, where
rotation or damper jamming). The main product of that paper two adjacent blades vibrate with a ϕ = 180◦ phase shift between
was the introduction of pre-optimization maps, defining admissi- them (their full description is found in Sect. 4). The complete
ble design areas limited by forbidden areas and limit lines which mathematical derivation of the forbidden areas and limit lines
identify those portions of the input parameter space incapable of shape and location can be found in [28]. However, the bottom
guaranteeing the desired design condition. Paper [29] showed right corner of Fig. 2 shows a brief explanation of the cause be-
that if the damper configuration is pre-optimized it is enough hind each undesirable behaviour and its effects on the damper
to retain only the first harmonic term (plus the static term) in performance.
the multi-HBM calculation, which is of great practical help to The intersection of the IP and OOP design areas is shown in
damper designers. The result of the pre-optimization procedure green in the bottom left corner of Fig. 2, and identifies all those
is briefly recounted in the next Section. Purpose of this paper is damper configurations not affected by lift-off, jamming or par-
to further the exploration of the design area to single out, among tial detachment for all bending modes, whichever the inter-blade
pre-optimized damper configurations, those which show the best phase angle ∀ϕ [30]. It is the starting point of the CHP procedure
performance for the mode shape under investigation. To achieve described in Sect. 5. As demonstrated in [28], the configuration
this goal the paper will first address two preliminary steps: of the design areas is strongly dependent on the selected values of
– Sect. 3 explores and defines a series of requirements a high- friction coefficients. Here friction coefficients at the left and right
performance damper should meet at different blade excita- interface were set at µL = µR = 0.3 in accordance with the values
tion levels; found for realistic turbine operating temperatures [31, 32]. This
– Sect. 4 explores the effect that different Engine Order ex- choice has a beneficial effect on the size of the pre-optimized de-
citations (leading to different inter-blade phase angles) have sign area, while the adoption of the value at about 0.7 as found in
on platform kinematics for a standard blade bending mode room-temperature experimental assessments [27,31,32], besides
of vibration. This analysis constitutes the starting point of being unrealistic for real use, does not always guarantee the very
the ”Criteria for High Performance” (CHP) procedure. existence of a working area valid for both IP and OOP.
Section 5 describes the three steps that constitute the CHP pro- A reader familiar with [28, 29] will notice that the ”force magni-
cedure and the tools used in the analysis. tude limit lines” are missing from Fig. 2. Such force magnitude
Finally, FRIDA, a state-of-the-art numerical code for the numer- limit lines have been used in previous works as a precautionary
ical simulation of the blade-damper coupled dynamics is used to measure. However, the indication was ”incomplete” as it had
validate the predictions of the CHP procedure on the bladed disk to be combined with additional information, not available at this
shown in Fig. 1a. stage, on the specific blade under investigation. These limit lines
have been here removed, and absorbed by a general formulation
shown in steps 2 and 3 of the CHP procedure (see Sect. 5).
2 THE STARTING POINT: PRE-OPTIMIZED DESIGN
AREA
The ”pre-optimization” strategy, first presented in [28], can 3 DAMPER REQUIREMENTS DEFINITION
be defined as an appropriate definition of the damper shape to ex- Whenever a damper is added to the bladed system, its dy-
clude a-priori all those damper configurations which would lead namic response is modified into two fundamental ways:
to undesirable damper working conditions, e.g. due to jamming, 1. the coupled blades resonant frequencies increase since the
lift-off or one-side detachment. It ensures that the damper is ca- damper acts as an additional constraint (with a given stiff-
pable of reaching gross-slip at both interfaces, if the appropri- ness) between the platforms. This effect is maximum in the
ate platform kinematics (in terms of amplitude and direction) are
made available.
1 The 2D maps in Fig. 2 are drawn keeping the design variable h/r at a fixed
The outcomes of the pre-optimization process are pre-
optimization maps where admissible design areas are identified value, chosen for assembly requirements of the disk in Fig. 1a. The choice of
h/r has an effect on the position of the lift-off limit lines, but no effect on the
subsequent CHP procedure.

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4 STEP 0: PLATFORM KINEMATICS IDENTIFICATION
The analysis outlined below is the result of an extensive
numerical investigation carried out on different blades vibrat-
ing along bending modes in free (i.e. no dampers), full stick
or generic nonlinear conditions.
Let us consider a generic bending mode. It is sufficient to the
purpose of this treatment to refer to the simple case where the
platforms are symmetric about the blades’ longitudinal axis and
the contact segment length in cross-section is small compared to
other platform dimensions. The displacement of a point L = Li
located on the platform (see Fig.3a) is described by3 :
uLP (t) = u1P · cos(ω · t)
(1)
wLP (t) = w1P · cos(ω · t)
While the displacement of point R, located on the adjacent plat-
FIGURE 1. a. BLADED DISK - CLOSE UP ON TWO ADJA-
form can be defined as:
CENT BLADES. b. CURVED-FLAT DAMPER CONFIGURATION. uRP (t) = u1P · cos(ω · t + ϕ)
(2)
PARAMETERS θR , θL , AND h ARE THE DESIGN VARIABLES OF wRP (t) = w1P · cos(ω · t + π + ϕ)
THE PRE-OPTIMIZATION PROCESS AND OF THE SUBSEQUENT where ϕ is the inter-blade phase angle. Let us now define the
HIGH PERFORMANCE INVESTIGATION. relative platform kinematics, i.e. the right platform is considered
as still:    
1 π +ϕ π +ϕ
low excitation regime (i.e. damper fully stuck to the plat- uP (t) = uLP (t) − uRP (t) = 2 · uP · cos · cos ω · t +
2 2
forms); ϕ  ϕ
2. the blades response diminishes due to the combined effect of wP (t) = wLP (t) − wRP (t) = 2 · w1P · cos · cos(ω · t + )
2 2
the stiffness introduced by the damper (which acts as a con- (3)
straint) and of friction damping. The latter effect is presence
Therefore, in an IP case, such as the one shown in Fig. 3, it is
in the medium-high excitation regime (gross slip2 ).
sufficient to impose ϕ = 0◦ inside Eq. 3:
A high performing damper should guarantee the following.
uP (t) = 0
– A sufficiently high stiffness: dampers are often used to shift (4)
the resonant frequencies so that a potentially dangerous res- wP (t) = 2 · w1P · cos(ω · t)
onance crossing in the operating rotational speed is avoided. while for the OOP case, ϕ = 180◦ is substituted inside Eq. 3:
This shift, whose maximum value is calculated considering uP (t) = 2 · u1P · cos (ω · t)
the damper as fully stuck to the platforms, should be high (5)
wP (t) = 0
enough to guarantee that even if the excitation force causes
the damper to slip (i.e. part of the stiffening effect is lost), The focus of this investigation is on the IP and OOP cases,
the frequency shift is still sufficient. here considered as two ”limit” conditions or benchmarks.
– Reaching easily and for the lowest possible excitation level Furthermore, in the authors’ experience with industrial test
the bilateral (i.e. both contact interface) gross slip condition. cases, Engine Order excitations which result in ϕ < 20◦ (i.e. ≈
– Once in the gross slip regime, ensure maximum dissipation. IP) are quite frequent. Should a case with 30◦ ≤ ϕ ≤ 150◦ , the
These three requirements will be addressed, respectively, by CHP procedure can still be applied with obvious modifications.
steps 1, 2 and 3, of the CHP procedure. Before delving into
their exploration however, the platform kinematics produced by Important Remark: the relations in Eq. 4-5 outlined above
different inter-blade phase angles ϕ (i.e. different Engine Order hold independently of the specific blade under investigation.
excitations) must be addressed. Furthermore, the level of excitation modifies the amplitude of
the relative platform displacement, but not its direction. This
analysis allows decoupling the amplitude of relative motion at
the damper-platform contact from its direction and is the basis
2 Gross slip is defined as a condition where the whole interface is in full slip (as

opposed to ”partial” or ”micro” slip [16,17]). If, as in this paper, contact elements
based on Coulomb friction [14] are used to model the interface, the numerical 3 Displacements are adequately captured by their first harmonic contribution
equivalent of ”gross slip” sees ALL contact elements used in slip condition. only: this holds both for linear and nonlinear vibration if pre-optimized dampers
are involved [30].

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FIGURE 2. TOP: EXAMPLE OF IP AND OOP PRE-OPTIMIZATION MAPS FOR RESIDUAL RADIUS h = 50%r AND FRICTION COEFFI-
CIENTS µL = µR = 0.3. DESIGN AREAS ARE INDICATED ON EACH MAP. BOTTOM LEFT: INTERSECTION OF IP AND OOP DESIGN
AREAS. BOTTOM RIGHT: REPRESENTATION OF FORBIDDEN AREAS AND LIMIT LINES IDENTIFIED ON MAPS.

of the Criteria for High Performance procedure outlined in the 1. zero amplitude, in the limit: the damper is fully stuck and the
following section. equivalent stiffness introduced by the damper, here termed
K, is at its maximum (see also Sect. 5.1);
2. threshold amplitude at bilateral gross slip onset: its value,
normalized by the centrifugal force on the damper, is here
5 CRITERIA FOR HIGH PERFORMANCE OF SOLID termed S and further addressed in Sect. 5.2;
DAMPERS 3. very large amplitude: the asymptotic dissipated energy per
unit amplitude is here termed D and further addressed in
As stated above, the CHP procedure is a multi-step process Sect. 5.3.
where each ”step” corresponds to ”key” levels of platform-to-
platform relative motion and to ”key” design parameters: All results are delivered, similarly to the pre-optimization maps,

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FIGURE 4. MIND MAP OF THE CRITERIA FOR BEST PERFOR-
MANCE OF SOLID DAMPERS PROCEDURE.

FIGURE 3. a. ABSOLUTE PLATFORM KINEMATICS FOR IP


MOTION OF THE BLADES SHOWN IN FIG. 1a. b. RELA-
TIVE PLATFORM KINEMATICS (RIGHT PLATFORM CONSID-
ERED STILL) FOR IP MOTION.

in the (θL , θR , h/r) space. For each ”step” a set of level FIGURE 5. REPRESENTATION OF THE NUMERICAL MODEL
curves represents the performance of each damper configuration OF A SOLID DAMPER BETWEEN A SET OF PLATFORMS.
in terms of the key parameters K, S and D outlined above.
Further details are given in Fig. 4, where a mind map of the
it is worth noting that only the component of the contact forces
CHP procedure is shown, together with the tools employed,
oriented along the direction of motion will contribute to stiffen-
the damper requirements it helps satisfying and its relation pre-
ing the structure. Therefore, with reference to Fig. 5, in case
optimization.
of IP motion only the vertical component of the contact force
WR will contribute to creating a constraint, while in case of OOP
5.1 Step 1: equivalent stiffness motion, only the horizontal component UR will oppose the plat-
The presence of a damper between a set of blades can be forms’ relative motion 4 . Since θL and θR influence the magni-
represented as shown in Fig. 5, where the presence of friction is tude of the force components, different full stick FRFs should be
taken into account through state of the art contact elements [14], expected for different damper configurations, all other parame-
characterized by a set of calibration parameters: normal and tan- ters (e.g. contact parameters) being equal.
gential contact stiffness kn and kt and friction coefficient µ. If
the excitation level is low the damper remains stuck between the 5.1.1 Objective The purpose of this first step is to track
platforms and the damper-induced equivalent stiffness is maxi- the value of the equivalent stiffness and link it to the damper per-
mum. In this case, the contact element acts as a simple spring
coupling (i.e. no slip).
As stated in Sect. 4, once the mode under investigation is se- 4 In this investigation the components of the right contact force are chosen as
lected, the direction of the platform relative movement is known: a reference, however the reader should notice that, UR = UL while the vertical
components differ only by a constant offset WR = CF −WL .

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Then the vector of contact forces in local coordinate system can
be expressed as a function of the relative platform displacements:
 
∆Fc = K (∆UP − ∆UD ) = K TUP − TUG−>L KD −1 KP ·∆UP
G−>L
(9)
By pre-multiplying ∆Fc by an appropriate transformation matrix
it is possible to isolate, as an example, the horizontal and vertical
components of the right contact force: Therefore it is possible to
write    
∆UR KU KUW −KU −KUW
= · ∆UP (τ) (10)
∆WR KWU KW −KWU −KW
As shown in Fig. 6a, KW represents the link between the ver-
tical component of the contact force WR and the corresponding
vertical platform displacement wP = wLP − wRP when the con-
tact is full stuck. The cross-directional stiffness KWU accounts
for the generation of the horizontal force component UR , how-
ever UR , being orthogonal to the relative platform displacements
does not contribute to the stiffness of the structure. Conversely,
in case of pure OOP motion (see Fig. 6b) it is only the horizontal
component of the contact force UR = KU · uP = KU · (uLP − uRP )
to oppose motion. A vertical component of the contact force is
indeed present WR = KUW · uP , however its presence does not op-
pose the prescribed motion, and thus does not contribute to the
FIGURE 6. a. REPRESENTATIVE SCHEME OF KW IN CASE overall stiffness.
OF PURE IP MOTION. b. REPRESENTATIVE SCHEME OF KU IN The specific values of KW and KU represent the link between cor-
CASE OF PURE OOP MOTION. responding force and displacements in full stick condition and
are therefore a function of the selected contact springs (values
from [27]) and of the damper angles (which affect the results
formance in terms of frequency shift and peak amplitude reduc- through the transformation matrices in Eq. 7).
tion.
5.1.3 Results In a matter of seconds, through a simple
matrix algorithm, it is possible to map the entire (θR ,θL ) space
5.1.2 Tools The application of the equivalent stiffness and plot the KW and KU level curves (see Fig. 7a-b)5 .
concept to the case of solid dampers has been described in [16], The couple of figures 7a-b show the stiffness of the resultant
and is here briefly recounted. Consider the incremental formu- spring due to the damper in full stick between the two platforms.
lation of the static damper equilibrium where the contact is as- Figure 7a shows that KW values increase as the damper angles
sumed to be in full stick condition: θR and θL diminish, i.e., as the damper becomes more flat. In the
KD · ∆UD = KP · ∆UP (6) limit case of θL = θR = 0◦ the normal contact springs knR and
Where KD and KP are contact stiffness matrices expressed as: knL (both are >> ktR ,ktL ) are perfectly parallel to the direction
of motion and the stiffening effect is maximum. Conversely if
KD = TFL−>G KTUG−>L
(7) θR = θL = 90◦ , the tangential contact springs ktR and ktL whose
KP = TFL−>G KTUP values are much smaller, are oriented along the direction of mo-
G−>L
where K = diag (ktR , knR , ktL1 , knL1 , ktL2 , knL2 ), and tion and the stiffening effect is at is minimum.
TFL−>G ,TUG−>L and TUP are transformations matrices The lack of full symmetry about the diagonal is due to the non-
G−>L symmetry of the left and right contacts (both in terms of contact
of forces and displacements from the local (i.e. oriented along
points position and contact spring values). The most desirable
the tangential and normal directions to the contact) to the global
reference system (i.e. u,w) and viceversa.
Vector ∆UP represents platform displacements ∆UP =
5 Reminder: in all figures, right fuchsia areas on the left and light blue on
(∆uRP , ∆wRP , ∆uLP , ∆wLP ) , while the vector of damper
the right are the admissible areas where the damper geometry (angles, see Fig.
displacements ∆UD = (∆uD , ∆wD , ∆βD ) is expressed as: 1) guarantees pre-optimization, respectively for IP and OOP. The dashed green
∆UD = KD −1 KP · ∆UP (8) contour is their intersection, or joint admissible area, which guarantees a well
behaved damper in all conditions.

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design angles are in the low-left part of the joint admissible area, – unlike standard Direct Time Integration (DTI) methods [21,
where reaches nearly 30 N/µm for the selected values of contact 26], spurious numerical oscillations due to the presence of
springs. The case of Ku is reverse. Fig. 7b shows the highest contact springs are avoided;
values at nearly 45 N/µm. – unlike standard Direct Time Integration methods [21, 26],
The effectiveness of the indications given by KW and KU is shown the size of the time step is not connected to the value of the
in Fig. 8. The frequency shift and the amplitude reduction of the contact springs;
full stick peak (with respect to the free curve, here used as a ref- – the error introduced by neglecting the damper dynamic ef-
erence) are computed for the IP vibration of the set of blades fects is < 0.1% up to frequencies of 30 kHz;
shown in Fig. 1a and plotted against their corresponding values – considered the lack of iterations, it is, generally speak-
of KW : the relation is remarkably linear. ing, faster than multi-Harmonic Balance Method (mHBM)
[9, 33].

5.2 Step 2: First to slip


All dampers belonging to the pre-optimized design area are 5.2.3 Results The couple of Figures 7c-d show the val-
capable of reaching the bilateral gross slip condition, however no ues of SW and SU . The numerical values shown on the curves are
indication of how early the will reach that condition is given in expressed in µm for a centrifugal force value CF = 100 N. As
[28]. If excitation levels were to increase, a ”High-performing” discussed above, this values can be scaled linearly with the CF
damper should start to slip, and therefore dissipate energy, as value and is not influenced by the blade mode shape.
soon as possible. It must be clarified that the onset of slipping Reaching bilateral gross slip is crucial in order to develop the
is here meant to be ”full slip on both contacts”. This assumption maximum damping available, so the earliest it occurs, the better.
seems just reasonable, in the light of high damping assessment, The indications offered by this kind of maps have two possible
but it should be kept in mind that it is necessary due to the fact uses:
that if one surface is still in a stick condition the solution for – they can serve to perform a relative comparison between
damper equilibrium is not unique. damper configurations (e.g. lower values of θR should be
preferred in the IP case);
– if additional information on the link between excitation level
5.2.1 Objective The purpose of this second step is to and platform displacements amplitude is known to the de-
evaluate all pre-optimized damper configurations based on how signer (taking as a reference the linear full stick case) these
large is the minimum platforms’ relative displacement required maps can be used as a means to predict the magnitude of
before they reach bilateral gross slip condition. It should be noted excitation necessary to cause the onset of gross slip.
that the direction of the platforms’ relative motion is already as-
With reference to the second point, the designer should take into
signed, therefore the ”key parameter” of this second step is de-
account that macroslip contact models may underestimate SU and
fined as amplitude to start bilateral gross slip and here termed
SW since, if microslip is not modeled, the tangential stiffness is
S:
kept constant throughout the stick state [16]. This issue is has
SW = 2 · w1P for the IP case; nothing to do with the CHP procedure, it is rather a modeling
(11)
SU = 2 · u1P for the OOP case. choice, easily corrected by substituting the contact model shown
The amplitude of platforms’ relative motion is expressed in µm in Fig. 5 with one which takes microslip into account.
and here given for the specific Centrifugal Force value CF = 100
N. Since the stick state which anticipate gross slip is described
5.3 Step 3: Maximum dissipation
through linear springs, amplitudes and force limits scale linearly:
therefore SW and SU values are adapted to different centrifugal Should the excitation level increase, it is vital that the
force values through a simple linear proportion. damper configuration provides the highest possible amount of
dissipation.

5.2.2 Tools The prediction of the key parameter con-


nected to the second step of the CHP procedure requires the 5.3.1 Objective The purpose of the third and last step
solution of the damper equilibrium equations. A quasi-static is to:
time marching algorithm, first presented and extensively vali- – identify the amount of dissipation provided by each pre-
dated against direct time integration results in [27], is here ap- optimized damper for a given magnitude of platforms’ rela-
plied. It takes advantage of the piecewise-linearity of the chosen tive displacement;
macroslip contact model to solve the equilibrium equations vir- – link the amount of dissipation to the specific damper config-
tually without corrective iterations. Its other notable features are: uration (i.e. θL and θR values).

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FIGURE 7. a-b IP AND OOP VERTICAL AND HORIZONTAL STIFFNESS IN FULL STICK. c-d IP AND OOP MINIMUM DISPLACEMENT
TO REACH GROSS SLIP. e-f IP AND OOP DISSIPATION PARAMETER AT ADVANCED GROSS SLIP

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FIGURE 8. a: EXAMPLE OF IP FULL STICK BLADE-DAMPER COUPLED RESPONSE FOR DAMPER CONFIGURATIONS WITH DIF-
FERENT KW VALUES. b. RELATIONSHIP BETWEEN VERTICAL STIFFNESS KW AND CORRESPONDING IP FREQUENCY INCREASE
(REPRESENTED IN BLUE) AND AMPLITUDE REDUCTION (REPRESENTED IN BLACK).

5.3.2 Tools One possible way of achieving the objec- remain the same.
tive above is to run the quasi-static numerical tool described in 3. The excursion of the relevant component of the contact force
Sect. 5.2.2 for increasing values of w1P in the IP case and of in case of bilateral gross slip (e.g. (WRIP− −WRIP+ ) in the IP
u1P in the OOP case. However, a closer analysis of the damper example) is completely defined by the value of the friction
force equilibrium can lead to a closed form relationship between coefficients and the damper configuration. With reference
the damper angles and the amount of dissipation provided by the to [28] and to Fig. 9a-b, let us consider the damper force
damper in case of large displacements. equilibrium (where inertia forces are neglected) in the gross
This formulation is based onto three fundamental observations. slip condition. The vertical components of the contact forces
can be defined as:
1. Only the contact force components aligned with the plat- tan(θL + arctan(µL ))
forms’ relative displacement contribute to dissipation, e.g. WRIP− = CF ·
tan(θR − arctan(µR )) + tan(θL + arctan(µL ))
WR or WL in the IP case. This statement has been confirmed tan(θL − arctan(µL ))
by numerical observation: in [34] it was shown that the area WRIP+ = CF ·
tan(θR + arctan(µR )) + tan(θL − arctan(µL ))
of platform-to-platform hysteresis cycle (WR vs. wP cycle)
(13)
equals the sum of the platform-to-damper hysteresis cycles
at the contacts (i.e. tangential contact force vs. tangential Similar relations are easily derived for the OOP case,
relative displacement). (UROOP+ and UROOP− ). Equations 12-13 have both been ver-
2. With reference to Fig. 9b, if wP is sufficiently high, then ified against the quasi-static algorithm from Sect. 5.2.2 and
the area of the platform-to-platform hysteresis cycle can be standard solution techniques implemented in FRIDA.
approximated with the area of the rectangular ideal cycle:
En ≈ 2 · w1P · (WRIP− −WRIP+ ) (i.e. the losses due to the pres-
ence of contact springs become negligible for large displace- 5.3.3 Results Once again, in a matter of seconds the
ment values). Energy dissipation for a given amplitude of complete (θL ,θR ) subspace of interest is mapped for energy dis-
displacement, here termed D, can therefore be defined as: sipation per unit displacement DW and DU , thus offering the
En damper designer precious indications of the effectiveness of each
DW = ≈ WRIP− −WRIP+ for the IP case; damper configuration in case of high excitation levels. The cor-
2w1P
(12) responding level curves are shown in Fig. 7 e-f. Values are ex-
En pressed in N (i.e. µJ/µm) and are related to a CF= 100 N so that
DU = 1 ≈ UROOP− −UROOP+ for the OOP case.
2uP the actual dissipation can be linearly scaled for different values
It should be noted that for increasing values of displacement of CF.
En will scale linearly with 2w1P but the force excursion will The reader will notice that, unlike Fig. 7a-d, these level curves

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nation of contact springs in [27, 28]. It is one of the few pre-
optimized damper configurations available at room temperature
(i.e. µR = µL = 0.7).
The performance of Dampers A1, A2 and B are assessed using
FRIDA, a state of the art numerical tool for the prediction of
the blade-damper coupled response, whose complete description
can be found in [27, 33]. The resulting FRFs for increasing ex-
citation levels are shown in Fig. 10b. The excitation level is in-
dicated as the ratio between the centrifugal force on the damper
CF and the excitation force on the blade Fex . High values of
the |CF|/|Fex | ratio result in a fully stuck damper, whereas if
|CF|/|Fex | ≤ 25, bilateral gross slip is achieved. Several inter-
esting remarks can be drawn from the cross comparison of the
dampers’ performances.
– All dampers belong to the pre-optimized area and thus reach
bilateral gross slip and are not affected by the dramatic loss
of stiffness associated with lift-off or partial detachment.
– The predictions on the frequency shift and amplitude re-
duction in full stick condition based on the analysis of the
FIGURE 9. a DAMPER FORCE AND MOMENTS EQUILIB- vertical stiffness KV (step 1) are perfectly verified by the
RIUM FOR IP MOTION AND BILATERAL SLIP. b.PLATFORM-TO- numerical tool run at |CF|/|Fex | > 500. Differences be-
PLATFORM HYSTERESIS CYCLE IN CASE OF IP MOTION AND tween dampers are more prominent if resonance frequencies
ITS RELATION TO THE DAMPER FORCE EQUILIBRIUM. are compared, while the amplitude of the |CF|/|Fex | > 500
curves show minor differences.
– As the excitation level increases, e.g. |CF|/|Fex | = 25, the
show a symmetrical pattern. This is easily explained through the amplitude of the curves is influenced not only by the elas-
analysis of Eq. 12-13: DW and DU are a function of platform an- tic constraint introduced by the damper, but by its dissipa-
gles and friction coefficients at the left and right interface which, tion capabilities as well. In this case, differences between
unlike contact springs in Sect. 5.1.3, are here set to a common dampers become more prominent. Damper B, slower to
value of 0.3. reach the bilateral gross slip condition (see step 2), displays a
curve which is very similar to the full stick one. On the other
hand, Dampers A1 and A2, both belonging to the ”high per-
6 VALIDATION OF THE CRITERIA FOR HIGH PER- formance area” display a 30-40 % reduction with respect to
FORMANCE OF SOLID DAMPERS the |CF|/|Fex | > 500 FRF.
The results of the three-step CHP procedure are shown in – Dampers A1 and A2 perform consistently better than
Fig. 7. For each map a ”high performance area” can be defined, damper B, as the excitation level increases further to
according to the users’ specific requirements. Taking the IP case |CF|/|Fex | = 5 − 10. In detail, the |CF|/|Fex | = 5 curve for
as an example, Fig. 10a shows the superposition of the three damper B is > 60% higher than the corresponding one plot-
areas corresponding to the three steps from Sect. 5. Their inter- ted for Damper A2. This is to be expected as the dissipation
section, here termed ”high performance area”, is shown in yellow per displacement DW of damper B (see step 3 and Fig. 7e)
in Fig. 10a. It isolates those damper configurations which: is lower than that computed for Dampers A1 and A2.
– ensure a frequency shift above a given threshold (i.e. Important Remark: The authors verified the performance of
fstick / f f ree > 1.2) at low excitation levels (i.e. full stick); additional dampers, located both inside and outside the ”high
– will reach bilateral gross slip for SW = 2µm for CF=100 N performance area”. As expected, in all cases, the predictions
(lowest value among pre-optimized dampers); of the CHP procedure were verified. This should not come as a
– ensure a dissipation per unit displacement of at least DW = surprise as these predictions come from a simplified but correct
55 N for a CF= 100 N. application of the same model implemented within FRIDA.
Two, out of the many dampers analyzed inside the ”high perfor-
mance area”, are here shown (see black and green dots termed
A1 and A2 in Fig. 10a). Damper B (see red dot in Fig. 10a), 7 CONCLUSIONS
which falls outside the ”high performance area”, has already This paper presents a viable alternative to standard under-
been analyzed, experimentally tested and used for the determi- platform damper optimization techniques, which need FE calcu-

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FIGURE 10. a (θR , θL ) 2D SPACE WHERE THE HIGH PERFORMANCE AREAS COMING FROM THE THREE CHP STEPS ARE SHOWN.
IN YELLOW THEIR INTERSECTION. b. NUMERICAL PREDICTION OF THE BLADE-DAMPER COUPLED RESPONSE FOR INCREASING
EXCITATION LEVELS: THREE DAMPERS, TERMED A1, A2 AND B, ALSO SHOWN IN FIG. 10a ARE CONSIDERED.

lations to evaluate damper performance. This analysis is the sec- below:


ond part of a larger framework, started with the pre-optimization – takes into account different bending modes of vibration and
procedure, previously presented by the authors. Pre-optimization different excitation levels;
maps successfully identify the damper configurations which will – largely based on linear calculations and closed form equilib-
not jam, lift-off or detach from one of the platforms indepen- ria;
dently of the encountered blade bending mode. However, pre- – no nonlinear FE calculations involved.
optimization maps give no further indication on the performance In fact, FRIDA, a state-of-the-art in-house tool for the numerical
of pre-optimized dampers. simulation of blade-damper systems, is used only for validation
This paper moves forward and shows that an appropriate anal- purposes. The outcome of the nonlinear dynamics analysis fully
ysis of blade platform kinematics and a deep knowledge of the confirms the CHP predictions. Furthermore, it is shown that the
damper behaviour can be used to map the relationship between dissipative capabilities of dampers selected through the CHP is
the performance of pre-optimized dampers and their configura- truly maximized: other dampers, albeit pre-optimized, produce
tion (i.e. shape, platform angles). FRFs whose amplitude is 60% higher than their CHP-selected
The result and the main achievement of this paper is the ”Crite- counterparts. These observations lead the authors to believe that
ria for High Performance” (CHP), a three-step procedure which the CHP procedure presented in this paper will become a great
ensures optimal damper performance at increasing excitation lev- asset for the damper designer.
els. In detail it identifies which damper configurations:
– maximize the frequency shift in the low-excitation regime
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