TRONIC

Rev. 0128/01 SYSTEMS

SERVICE MANUAL

CONTENTS

1.0) CALIBRATION AND TEST MENU

1.1) CALIBRATION MENU ACCESSING PROCEDURE

1.2) REFRIGERANT SCALE CALIBRATION

1.3) MAINTENANCE METER CALIBRATION (RESET)

1.4) COMPONENTS AND FUNCTIONS TEST MENU

1.5) OPERATION PARAMETERS SETTING MENU

1.6) TABLE OF COMPONENT CODES

2.0) LIST OF COMPONENTS VIEW

2.1) GENERAL OVERVIEW

2.2) CONTROL PANEL VIEW

2.3) REAR VIEW

2.4) REFRIGERANT CONTAINER SAFETY VALVES

2.5) FRONT PART, INSIDE VIEW

2.6) UPPER PART, INSIDE VIEW

2.7) POWER BOARD VIEW

2.8) LOGIC BOARD VIEW

2.9) FLOW DIAGRAM

2.10) ELECTRICAL DIAGRAM

2.11) TABLE OF CONNECTIONS

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

1.0) CALIBRATION AND TEST MENU

1.1) CALIBRATION MENU ACCESSING PROCEDURE

WARNING: PERFORM THIS PROCEDURE ONLY AFTER HAVING READ THE

FOLLOWING INSTRUCTIONS CAREFULLY. IF NOT PERFORMED PROPERLY, THIS
PROCEDURE CAN CAUSE MALFUNCTIONING AND DAMAGE THE UNIT.

Supply power to the unit.

With the display showing the net weight available (Stand-by mode), proceed as described
below:

Press the UP Key and keep it pressed.

Press the S Key and keep it pressed.
Release the UP Key.
Press the DOWN Key and keep it pressed.
Release the S Key.
Release the DOWN Key.
The display shows 0000.
Use the UP-DOWN keys to access the following menus:

0001 Refrigerant scale calibration.

0005 Maintenance meter calibration (reset).
0015 Components and functions test menu.
0050 Printer enabling.
0567 Operation parameter setting menu.

Set the desired menu.

Use the S key to confirm.
See the chapters on the individual menus.

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

1.2) REFRIGERANT SCALE CALIBRATION

Required equipment:
1 Phillips screwdriver, PH 2.
1 Hexagonal spanner no.13.
1 Sample weight, 5 Kg.
2 Sample weights, 2 Kg.
1 Sample weight, 1 Kg.
Or, alternatively:
1 Sample weight, min. 10 Kg.
1 Known weight, 9 Kg.

After removing the front panel, remove the M8 screw that fastens the container (34) to the
scale plate (18). Remove the container (34).
Note: it is not necessary to disconnect the hoses from the internal container (34).

Set menu 0001 (see Chap.1.1), confirm with the S Key.

The display shows P- - - 0.
With the scale plate (18) completely empty, press the S Key.
The display shows P- - - F.
Position the 10-Kg sample weight (or weights) on the scale plate (18).
Confirm with the S Key.
The display shows the theoretical weight read by the scale.
Use the UP-DOWN Keys to set the sample weight value.
Confirm with the S Key.
Remove the 10-Kg sample weight.
The display shows P- - - t.
Position 9-Kg sample weight (or weights) on the scale plate (18).
Confirm with the S Key.
The display shows –End–.
Press the S Key to exit. The display shows the Stand-by mode.
End of procedure.

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

1.3) MAINTENANCE METER CALIBRATION (RESET)

Set menu 0005 (see Chap.1.1), confirm with the S Key.

The display shows cont.
Press the S Key.
The display shows the work time (maximum time of 3600).
Press the S Key and keep it pressed.
The display shows cont – rESEt alternately.
When the display shows 0000, release the S Key.
The display shows –End–.
Press the S Key to exit. The display shows the Stand-by mode.
End of procedure.

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

1.4) COMPONENTS AND FUNCTIONS TEST MENU

This procedure can be used to check the operation of the unit’s components.

Set menu 0015 (see Chap.1.1), confirm with the S Key.

The display shows tESt 1.
When the F Key is pressed repeatedly, the following tests can be selected sequentially:

Test 1 All display segments check.

Test 2 All leds check.
Test 4 Out C and keys check.
Test 5 Refrigerant scale net weight visualization.
Test 6 Pressure transducer visualization (mV).
Test 7 Not used
Test 8 Not used
Test 9 Printer test. (If installed)
–End– Exit.

Use the F Key to select the desired menu.

Confirm with the S Key.
Use the S Key to exit from the individual tests.

With the display showing –End–, press the S Key to exit. The display shows the Stand-by
mode.
End of procedure.

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

1.5) OPERATION PARAMETER SETTING MENU

WARNING: PERFORM THIS PROCEDURE ONLY AFTER HAVING READ THE

FOLLOWING INSTRUCTIONS CAREFULLY. IF NOT PERFORMED PROPERLY, THIS
PROCEDURE CAN CAUSE MALFUNCTIONING AND DAMAGE THE UNIT.

Set menu 0567 (see chap. 1.1),confirm with the S Key.

Press the F key repeatedly to select the following operation parameters in sequence:

CODE VALUE
P-t02 60
P-t03 180
P-t04 60
P-t05 45
P-t06 04
P-t07 05
P-t08 02
P-t09 60
P-t10 00
P-t11 09
P-t12 60
P-t13 05
P-t14 240
P-t15 05
P-udL 0.700
P-udH 1.400
P-ud1 0.120
P--Fd 1.000
rES
P--Lb 10.000
t--AL 3600

When the display shows u---F, the pressure transducer can be calibrated.
Disconnect the quick connectors from the high and low pressure hoses.
Open the LP-HP valves on the control panel to connect the pressure transducer to the
atmospheric pressure.
With the display showing u---F, confirm with the S key.
The display shows the theorical weight measured.
Digit the value 0.960. Confirm with the S key.

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

The display shows the following parameters:

P---M 19.500
rES
P-CFd 00.700
-End- OUT

Use the F key to select the desired parameter and confirm by pressing the S key.
Use the UP-DOWN keys to set the value shown in the table.
Confirm with the S key.
Select the parameter -End- and confirm with the S key to exit.
The display shows the net weight available (standby).
End of procedure.

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

1.6) TABLE OF COMPONENT CODES

1 TRONIC 2K1 LOGIC BOARD

2 POWER CABLE
3 LP BALL VALVE
4 HP BALL VALVE
5 2200 mm BLUE CHARGING HOSE
6 2200 mm RED CHARGING HOSE
7 LP QUICK CONNECTOR
8 HP QUICK CONNECTOR
10 HP D80 GAUGE
11 LP D80 GAUGE
12 –1/10 bar PRESSURE SENSOR
13 DISTILLATOR
14 OIL SEPARATOR
15 DRYING FILTER
16 140 KPL COMPRESSOR
17 4,3 m3/h VACUUM PUMP
18 60 Kg LOAD CELL
20/21 OIL INJECTION/DRAIN CONTAINER
22 EXPANSION VALVE
25 500mm STRAIGHT+STRAIGHT HOSE
26 500 mm 90°+STRAIGHT HOSE
27 FAN CONDENSER
28 HP PRESSURE SWITCH
29 PROTECTION WIRE
30 500 mm 90°+STRAIGHT HOSE
31 CHECK VALVE M/F
32 CHECK VALVE
33 11,8 bar UNCONDENSABLES DISCHARGE VALVE
34 INTERNAL REFRIGERANT CONTAINER
39 500 mm STRAIGHT+STRAIGHT HOSE
40 PRINTER SET (OPTIONAL)
41 PAPER WIND KEY (OPTIONAL)
42 KPL DOUBLE POLE SWITCH
43 UPPER PANEL
45 FRONT PANEL
46 A200 REAR WHEEL
47 ROTATING FRONT WHEEL WITH BRAKE
48 SIDE POCKET
49 IDENTITY LABEL
50 KPL MANIFOLD
53 15 bar SAFETY VALVE
60 6 OUT 2K1 POWER BOARD

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.0) LIST OF COMPONENTS VIEW

2.1) GENERAL OVERVIEW (Picture. 1)

43 41 40 OPTIONAL

11
1
10

20 3

48 7

21 45

46

47

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.2) CONTROL PANEL VIEW (Picture.2)

DOWN LED G UP LED S S 11 10

LED W

LED T

LED P

LED A LED B LED C LED D LED F F 3 4

10

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.3) REAR VIEW (Picture. 3)

42

49 2

11

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.4) REFRIGERANT CONTAINER SAFETY VALVES (Picture. 4)

39 25

31

34

53

33

12

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.5) FRONT PART, INSIDE VIEW (Picture.5)

22 28

29

25
13/14

30

15
39

65

27 34

16

18

17

13

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.6) UPPER PART, INSIDE VIEW (Picture.6)

50 CHECK VALVE

42

61A
60

12

61B

62A 62B 63 64

POS NAME DESCRIPTION

61A OUT B SOLENOID VALVE ø4.5 mm
61B OUT B SOLENOID VALVE ø4.5 mm
62A OUT A SOLENOID VALVE ø3mm
62B OUT A SOLENOID VALVE ø4.5 mm
63 OUT R SOLENOID VALVE ø2.5 mm
64 OUT L SOLENOID VALVE ø2.5 mm

14

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.7) POWER BOARD VIEW (Picture.7) 70

71

81

72

80 73

74
79

75
78

76
77

15

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.8) LOGIC BOARD VIEW (Picture.8)

83 82

85

84

16

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.9) FLOW DIAGRAM

17

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.10) ELECTRICAL DIAGRAM

18

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

2.11) TABLE OF CONNECTIONS

PIC. POS. NAME N°PIN DESCRIPTION DESTINATION

6 61 OUT B - VACUUM SV -
6 62 OUT A - RECOVERY SV -
6 63 OUT R - FILLING SV -
6 64 OUT L - INJECT. SV OIL -
6 65 OUT S - DRAIN OIL SV -
6 12 PRESS.SENSOR. - PRESS.SENSOR. -
6 42 SWITCH - SWITCH -

7 70 PRINTER 2 POWER. PRINTER PRINTER (40)

7 71 J2 10 DATA LINE LOGIC BOARD (1)
PRESSURE PRESSURE SWITCH
7 72 PROTECT 2
SWITCH INPUT (28)
POWER. COMP
7 73 COMPRESS 3 COMPRESSOR (16)
(OUT C)
POWER. PUMP
7 74 PUMP 3 VACUUM PUMP (17)
(OUT P)
POWER. VACUUM
7 75 PUMP 3 OUT B
SV (OUT B)
POWER.
7 76 OUT 1 3 RECOVERY SV OUT A
(OUT A).
POWER. INJECT.
7 77 OUT 3 3 OUT L
OIL SV (OUT L)
POWER. FILLING
7 78 OUT 4 3 OUT R
SV (OUT R)
POWER. OIL DRAIN
7 79 OUT 6 3 OUT S
SV (OUT S)
7 80 LINE OUT 3 220V 50 Hz LINE NOT USED
7 81 LINE IN 3 POWER IN. -

8 82 CN 8 15 DATA LINE POWER BOARD (60)

OUT. PRINTER
8 83 CN 7 4 PRINTER (40)
DATA
8 84 CN 2 5 IN. REFRIG. CELL. REFRIG. CELL. (18)
IN. PRESSURE PRESSURE SENSOR
8 85 CN 5 3
SENSOR (12)

19

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 TRONIC
Rev. 0128/01 SYSTEMS
SERVICE MANUAL

CONTROL PANEL

UP S
DOWN F

20

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