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Proceedings of the Combustion Institute, Volume 29, 2002/pp.

2545–2552

EFFECT OF LOW EXTERNAL FLOW ON FLAME SPREAD OVER


POLYETHYLENE-INSULATED WIRE IN MICROGRAVITY

OSAMU FUJITA, KATSUHIRO NISHIZAWA and KENICHI ITO


Division of Mechanical Science
Hokkaido University
Sapporo 060-8628, Japan

An experimental study of flame spread phenomena over polyethylene-insulated wires has been per-
formed in opposed flow under microgravity. The experiments were performed at the Japan Microgravity
Center (JAMIC) 10 s drop shaft. Two samples with different insulation thicknesses, 0.075 and 0.15 mm,
and with the same inner core diameter, 0.5 mm, were used. Experiments were performed with O2 con-
centrations of 21%–50% and external flow velocities 0 (quiescent) to 30 cm/s. The results show that the
rate of flame spread is affected by the flow velocity and that the effect is much stronger at high oxygen
concentrations. According to the results, flame spread phenomena of wire insulation can be classified into
four different regimes based on the flow velocity: (1) an oxygen transport control regime, (2) a geometrical
effect regime, (3) a thermal regime, and (4) a chemical kinetic control regime. A special feature of the
flame spread over wire insulation is the existence of the geometrical effect regime and a maximum spread
rate between the oxygen transport control and geometrical effect regimes. The mechanism that gives rise
to the unique features is discussed based on changes in preheat length, standoff distance, and flame
temperature. The importance of the three effects and their relation to sample geometry, enhancement of
diffusive oxygen supply, reduction of standoff distance, and logarithmic effect for the heat transfer are
discussed.

Introduction to determine the flame spread rate at low flow ve-


locities. However, data on flame spread character-
istics over wire insulation with inner cores at the low
A likely cause of fires in space is ignition and flame flow velocities attainable only in microgravity are
spread over wire insulation used in the many electric very limited. An example of wire insulation combus-
devices in spacecraft. Indeed, at least five small in- tion in low external flows in microgravity is the Space
cidents caused by electrical short circuits or com- Shuttle experiments carried out by Greenberg et al.
ponent overheating have been reported on Space [13]. That paper provided results of opposed and
Shuttle missions [1]. Fire safety concerns in wire in- concurrent flame spreading over polyethylene-insu-
sulation combustion make it important to know the lated nichrome wire. However, the number of ex-
effect of low external flow velocities on the combus- periments was very limited, only two tests under
tion because of the low-velocity flow in spacecraft both conditions at fixed air flow velocity. Therefore,
ventilation. the effect of low flow velocity is still not clear. The
Although there is much research on flame spread authors reported results on flame spreading over
over solid materials at low external flows under mi- ethylenetetrafluoroethylene-insulated wire in a qui-
crogravity [2–8], research dealing with wire insula- escent atmosphere in microgravity and investigated
tion is very limited. There is closely related research the effect of oxygen concentration, dilution gas, wire
on flame spread over cylindrical rods without inner preheating, and wire thickness [14]. Further, the im-
cores. Salva and Juste [9] and Tarifa et al. [10] in- portance of flame temperature increases with the
vestigated flame spreading over cylindrical poly- curvature effect on flame spread rates over wire in-
methylmethacrylate (PMMA) rods in microgravity sulation in microgravity were pointed out in a pre-
experiments and discussed geometrical effects of vious paper [15].
flame spreading. Tizon et al. [11] performed theo- The present paper systematically investigated the
retical work on flame spreading over rods in opposed effect of opposed external flow velocities on flame
external flows with oblique angles and suggested that spread over wire insulation in microgravity. The ex-
the effect of surface radiation on flame spread rates periments were conducted with polyethylene-insu-
is significant. Delichatsios et al. [12] performed an- lated nichrome wires. Further, the effects of oxygen
alytical work on flame spread rates over thick PMMA concentration and insulation thickness with different
rods, suggesting the importance of sample curvature flow velocities were examined, and the mechanisms

2545
2546 MICROGRAVITY COMBUSTION

of 0.075 (sample 1) and 0.15 mm (sample 2) with


the same inner core diameter, 0.5 mm.

Results and Discussion

Observation of Flame Spread Phenomena


The effect of external flow velocity on flame shape
in microgravity was first observed. Fig. 2 shows di-
rect pictures of flame spreading over sample 1 at
different flow velocities at an O2 concentration of
35%. It shows that the flame shape in microgravity
becomes symmetric to the wire axis and changes in
shape from spherical to spindle-shaped with de-
Fig. 1. Outline of the combustion chamber. creasing width when flow velocity increases. The
brightness of the flame appears to increase with in-
creases in flow velocity, while the change become
effective to determine the flame spread rate at low smaller with higher velocities. The increase in flame
flow velocities are discussed. brightness is related to increases in flame tempera-
ture, which suggests that temperatures increase with
Experimental increases in flow velocity to approach a stable value.
The experimental setup was designed for micro- In Fig. 2, there is a blue flame region along the wire
gravity experiments at the Japan Microgravity Cen- insulation ahead of the luminous flame zone, which
ter (JAMIC) in Hokkaido, Japan, which provides is however not clear from the pictures shown here.
10 s of high-quality (around 10ⳮ5 g) microgravity The standoff distance, the distance from sample sur-
time. The setup is 425 mm wide, 870 mm long, and face to tip of flame front (defined later), decreases
443 mm high and consists of a combustion chamber, with increases in flow velocity. Standoff distance will
two digital video cameras, and control devices. Fig. be discussed in detail in a later section.
1 shows the combustion chamber with flow duct. The flame spread rate is measured by the flame
The combustion chamber is a rectangular airtight front motion recorded by the digital video camera.
vessel, 265 mm wide, 390 mm long, and 190 mm The measured value is plotted in Fig. 3 as a function
high. The inner volume is about 17.4 ⳯ 10ⳮ3 m3. A of flow velocity for different oxygen concentrations
flow duct with dimensions 100 mm wide, 150 mm for sample 2. The flame spread rate increases with
long, and 165 mm high is installed in the chamber. increases in ambient oxygen, irrespective of flow ve-
The chamber has an air suction fan at the left end locity. Another interesting feature is the trend show-
of the duct. The flow velocity in the duct is con- ing a maximum flame spread rate at a certain flow
trolled by electric voltage supplied to the fan in the velocity, around 10 cm/s or less. Especially with an
range 0 to 30 cm/s. A uniform flow field is attained O2 concentration of 35 or 50%, there is a clear peak
by insertion of aluminum honeycomb with 100 cells/ around 10 cm/s and the spread rate becomes almost
cm2. The relation of the flow velocity and voltage constant in the higher velocity region. The appear-
supplied to the fan is certified by laser Doppler ve- ance of a peak value in the low flow velocity range
locimetry. followed by constant spread rates at higher flow ve-
A sample wire, which is fixed to the sample holder locities has not been reported in previous research
with igniter and thermocouples, is installed in the and is a new finding of this study. Typical flame
center of the flow duct parallel to the external flow. spread rate changes for thermally thin materials at
Ignition is performed with a Kanthal wire coil at the high O2 concentrations is a monotonic increase in
left end of the wire as seen in Fig. 1, and the flame flame spread rate at low flow velocities (oxygen
spreads opposite to the flow direction. Ignition was transport control regime) followed by a constant
generally achieved 1 s after the start of the drop, and spread rate with increased flow velocity (thermal re-
current supply to the igniter was stopped 3 s after gime) as reported by Olson [3]. To discuss the mech-
the drop. In this work, temperature measurements anism for this trend as a function of flow velocity,
of the insulation surface and the gas phase 1 mm three different combustion regimes are defined for
above the surface are performed by K and R ther- an O2 concentration of 50%, as an example. The first
mocouples, respectively. The thermocouple diame- regime is at less than Ve ⳱ 10 cm/s, where flame
ter is 100 lm. Polyethylene-insulated nichrome wire spread rates increase with increases in flow velocity.
with a length of approximately 100 mm was used as The second regime is between Ve ⳱ 10 and 15 cm/s,
the test sample. Two different types of wires were where the flame spread rate decreases with increases
used for the test, wires with insulation thicknesses in flow velocity. In the third regime, the flow velocity
WIRE INSULATION COMBUSTION IN MICROGRAVITY 2547

Fig. 2. Photographs of spreading flames over polyethylene-insulated wire under different external flow (35% O2, sample
1). (a) 0, (b) 5.2, (c) 9.1, and (d) 15.8 cm/s.

is higher than 15 cm/s, and flame spread rates are on the thermal theory proposed by de Ris [16]. In
almost independent of flow velocity. The flame the theory, the flame spread rate is controlled by
spread rate has a maximum value at the transition three characteristic values, preheat length, standoff
point from the first to the second regime. At 35% distance, and flame temperature.
O2, the flame spread rate change also has three re- Figure 5 shows the gas-phase temperature distri-
gimes as descried above. With 21% O2, it does not butions ahead of the flame front determined by ther-
have the regime where the flame spread rate is in- mocouple at different flow velocities at 35% O2 for
dependent of flow velocity. At lower oxygen concen- sample 2. The measurement point is 1 mm above
trations, the control mechanism of flame spread the sample surface. The temperature is normalized
changes from oxygen transport to chemical kinetic by the temperature at the flame front to be able to
as reported for flat thin paper with low oxygen flow discuss the changes in preheat length ahead of the
[3]. Actually, even at high oxygen concentrations, the flame. The horizontal line in Fig. 5 means the 1/e of
flame spread mechanism changes to chemical kinetic the temperature at the flame front. In the quiescent
with extreme increases in flow velocity. This regime case, a preheat zone is much wider than in the other
exists at quite high flow velocities and gravity has cases. The preheat zone becomes narrower with in-
little effect in this regime. Therefore, this regime is creases in flow velocity. In this paper, the preheat
not included in the discussion here.
length is defined as the length where the tempera-
Figure 4 shows the flame spread rate as a function
of flow velocity with different insulation thicknesses ture decreases to 1/e of the temperature at the flame
at an O2 concentration of 35%. The flame spread front for the discussion below. Fig. 6 shows the pre-
rates of sample 1 are faster than those of sample 2 heat length determined from the temperature mea-
at all flow velocities. The effect of flow on flame surements indicated in Fig. 5 and a theoretical anal-
spread rates with sample 1 is similar to sample 2: ysis of Lg ⳱ ␣/Va*. Here, ␣ is given for 700 K, which
there are three regimes with flow velocity changes, is the average temperature of flame and atmosphere
and there is a maximum value between the first and in the high-velocity case. Further, the theoretical
second regimes. value includes the effect of a boundary layer 1 mm
away from the sample surface. The boundary layer
Discussion on the Flame Spread Mechanism velocity distribution was given by numerical calcu-
This section discusses mechanism causing the fea- lation of two-dimensional Navier-Stokes equation of
tures of the flame spread rate described above based laminar flow with curvature surface. Fig. 6 shows
2548 MICROGRAVITY COMBUSTION

Fig. 5. Normalized gas-phase temperature distribution


in the preheat zone obtained from experiments (35% O2,
sample 2).

Fig. 3. Flame spread rates in microgravity as a function


of external flow velocity with different ambient oxygen con-
centrations (sample 2).

Fig. 6. Preheat length as function of external flow (35%


O2, sample 2).

Figure 7 gives the definition of the standoff dis-


tance as the standoff distance is measured experi-
mentally in this study. The diameter of the tip of the
front end of the luminous flame is denoted as 2d Ⳮ
2rs, where d is a standoff distance. As can be under-
stood from Fig. 7, it is not difficult to determine the
visible front end diameter because a clear bright tip
exist at the front of the luminous area.
Fig. 4. Flame spread rates as a function of external flow Figure 8 shows the flame standoff distance mea-
velocity with different insulation thicknesses (35% O2). sured directly from the pictures as a function of flow
velocity at 35% O2 for sample 2, and it includes cal-
culations and theoretical values. In the calculations,
that the experimental data agrees with the theoreti- the amount of oxygen supplied from the front of the
cal value except in the quiescent case. In the qui- open mouth of the flame is assumed to be constant
escent case, the theoretical value is much higher at any flow velocity. Results for two cases, wire in-
than that of the experiment. One reason is that the sulation (with curvature) and flat sample (without
flame temperature decreases with flow velocity, curvature), are included in Fig. 8. The resulting
while ␣ at 700 K was used for all cases. Another standoff distances by calculation are to satisfy
reason could be that the theoretical value does not rsⳭd
take into account the effect of heat transfer to the
solid, while there is heat transfer to the solid in the
ṁO2,c ⳱ vO2 qair 冮
rs
Va(r)2prdr (wire) (1)

experiments. and
WIRE INSULATION COMBUSTION IN MICROGRAVITY 2549

Fig. 7. Photograph of spreading flames with standoff


distance shown. Fig. 9. Change in flame temperature as function of flow
velocity (35% O2, sample 2).

much higher than the experimental value. This dis-


crepancy is caused by the elimination of diffusion
effects toward the flame from the outside. Especially
with thin cylindrical samples, the oxygen supply by
diffusion is significantly affected by the curvature ef-
fect as reported in Ref. [15].
A third factor to be considered is the temperature.
The flame temperature is given to satisfy the equa-
tion
˙ fs Ⳮ Q
u̇ ⳱ Q ˙ floss Ⳮ Dh (3)
A detailed description of this equation except for the
oxygen supply can be found in Ref. [15]. The oxygen
supply by convection is equation 1 and by diffusion
it is
Fig. 8. Flame standoff distance as function of external
flow (35% O2, sample 2). ṁO2,d ⳱ 2p(rs Ⳮ d)Lg qairD(vO2/r)
Figure 9 shows the estimated flame temperatures
rsⳭd
ṁO2,c ⳱ 2prs vO2qair 冮
rs
calculated with equation 3 as a function of flow ve-
locity for 35% O2 and sample 2, assuming ⑀s, ⑀f, and
Ts as 0.5, 0.1, and 690 K, which is pyrolysis tem-
Va(r)dr (flat sample) (2) perature of polyethylene, respectively. The tempera-
Since a required amount of oxygen for a given sur- ture at the characteristic time (tc ⳱ Lg/Va) is shown
face area is necessary in the calculations, the value in Fig. 9. The standoff distance used in this cal-
is given to satisfy the experimental data at Ve ⳱ culation is the experimental data except at Ve ⳱
9.1 cm/s. The theoretical value is given in the same 20.5 cm/s, where the data are from the calculations
way as the preheat length. In Fig. 8, the standoff considering curvature. Flame temperatures increase
distance decreases with increases in flow velocity and with increases in flow velocity, and the dependence
the rate of decrease is everywhere higher at low ve- on flow velocity is stronger in the lower velocity re-
locities, similar to the changes in the preheat length. gion.
Among the three estimation methods, the calcula- Finally, the total heat transfer from the gas phase
tion with the curvature is closest to the experimental to the solid phase in the preheat zone by gas-phase
results, especially at low flow velocities. However, heat conduction is discussed. The heat conduction
the calculation with curvature in quiescent air is still from the flame to the solid surface with curvature is
2550 MICROGRAVITY COMBUSTION

somewhat. In this regime, the flame spread rate is


almost constant and is independent of flow velocity
as estimated by thermal theory [16]. Even with wire
samples, the regime similar to the third regime,
where heat transfer is almost independent of flow
velocity, appears at higher flow velocities. In this re-
gime, total heat transfer to the solid surface becomes
constant for the flat sample, since the effect of the
standoff distance decrease and the preheat length
decrease cancel each other out. For wire insulation,
with relatively short standoff distances, equation 4
could be replaced by Q̇fs,c ⳱ 2pLgrskg/d(Tf ⳮ Ts).
Where the effects of preheat length and standoff dis-
tance decrease are almost equal as shown in Fig. 6
and Fig. 8. In third regime, flame temperature
changes with flow velocity are also small. As a result,
there is an independent regime of flow velocity also
with wire samples.
The second regime can be called the geometrical
effect regime, and is a special feature of samples
Fig. 10. Heat transfer to the insulation in the preheat with curvature. Flame temperatures increase with
zone as function of flow velocity (35% O2, sample 2). the flow velocity as shown in Fig. 9. With a flat sam-
ple, heat flux is inversely proportional to the standoff
distance. In samples with curvature, decreases in
given as the following equation, which includes a so- heat flux with increases in standoff distances are very
called logarithmic effect to enhance the heat con- small because of the so-called logarithmic effect
duction from flame to the solid surface [9,12]. [9,12]. Further, the preheat length is not affected by
2pLg k g sample geometry, while the rate of decrease in
Q̇fs,c ⳱ (Tf ⳮ Ts) (4) standoff distance with increases in flow velocity is
rs Ⳮ d
ln 冢 rs 冣 smaller than that in preheat length, because the
standoff distance is affected by the sample geometry.
The radiation heat loss from the solid surface is As a result, total heat transfer increases with de-
creases in flow velocity in spite of the temperature
Q̇sloss ⳱ 2prsLg⑀sr(T4s ⳮ T04) (5) decreases and standoff distance increases with de-
Figure 10 shows the net heat transfer calculated creases in flow velocity. As discussed above, the ef-
from equations 4 and 5 and the results in Figs. 6, 8, fect of sample geometry is important to determine
and 9, as a function of flow velocity at 35% O2 for the rate of flame spread in the low flow velocity re-
sample 2. It can be seen that the dependence of the gion. The main cause of the special features for wire,
heat supply to the preheat zone on flow velocity di- the appearance of a maximum spread rate, is the
vides into three regimes. In the first regime, the heat increased preheat zone thickness in combination
transfer increases with increases in flow velocity. In with small changes in the standoff distance and en-
the second regime, the heat transfer decreases with hanced heat supply with the curvature effect.
increases in flow velocity, opposite to the trend in Another important feature of wires is the presence
the first regime. In the third regime, the heat trans- of the inner core. The difference in changes in flame
fer is nearly independent of flow velocity. These spread rates (Fig. 3) and net heat supply changes
three regimes qualitatively agree with the regimes (Fig. 10) may be caused by the elimination of the
for the flame spread data in Figs. 3 and 4. inner core effect as well as by the radiation heat
In the first regime, the flame temperature in- transfer mechanism, which will be investigated in
creases rapidly as shown in Fig. 9. The preheat the next stage of these investigations.
length and standoff distance decrease with increases
in flow velocity, as shown in Figs. 6 and 8. However,
the change in flame temperature is prominent and
the resulting heat supply is mainly controlled by the Summary
flame temperature, comprising the oxygen supply
and radiation heat loss from the flame. This regime For fire safety in spacecraft, flame spread experi-
corresponds to the oxygen transport control regime ments over polyethylene wire insulation were per-
investigated in the flat thin paper experiment [3]. formed in low external flows under microgravity.
For thermally thin flat samples, the thermal re- The results of this research may be summarized as
gime appears [3] when the flow velocity increases follows:
WIRE INSULATION COMBUSTION IN MICROGRAVITY 2551

1. The effect of low external flows on flame spread ⑀f, ⑀s emissivity of the flame and solid surface
rates over wire insulation with different O2 con- kg thermal conductivity of gas phase: 26
centrations and wire diameter was first deter- mW/(m • K)
mined by a 10 s microgravity drop facility. A fea- qair density of atmosphere: 1.17 kg/m3
ture in the flame spread phenomena is the u̇ rate of heat release
appearance of a maximum flame spread rate in
the low flow velocity condition, which is identical Acknowledgments
to the air ventilation speed in spacecraft.
2. The presence of three different regimes, an ox- This work was supported by the New Energy and In-
ygen transport control regime, a geometrical ef- dustrial Technology Development Organization of Japan
fect regime, and a thermal regime, is proposed (NEDO) through the Japan Space Utilization Promotion
for different flow velocities by considering the Center (JSUP) as a part of R&D project of multi-fuel com-
flame spread mechanism. The geometrical effect bustion technology utilizing microgravity.
regime, which is a unique feature of samples with
curvature, appears between the oxygen transport
regime and the thermal regime. REFERENCES
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nomena based on sample geometry, which is the technical paper 92-1414.
effect of diffusive oxygen supply enhancement, 2. Bhattacharjee, S., and Altenkirch, R. A., Proc. Com-
the effect of standoff distance reduction, and the bust. Inst. 23:1627–1633 (1990).
logarithmic effect of heat transfer to the solid sur- 3. Olson, S. L., Combust. Sci. Technol. 76:233–249
face. These effects are more evident when wire (1991).
diameters are smaller. 4. Di Blasi, C., Combust. Flame 100:332–340 (1995).
5. Kashiwagi, T., Olson, S. L., Fujita, O., Kikuchi, M., and
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D diffusion coefficient: 7.5 mm2/s 7. Mell, W. E., Olson, S. L., and Kashiwagi, T., Proc.
e base of natural logarithm Combust. Inst. 28:2843–2849 (2000).
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ṁO2,c, convection oxygen supply, diffusion oxy- Ito, K., Combust. Flame 125:852–864 (2001).
ṁO2,d gen supply 9. Salva, J. J., and Juste, G. L., Microgravity Sci. Technol.
Q̇fs heat transfer from flame to solid 4(3):191–198 (1991).
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Q̇floss, radiation heat loss from flame and solid Microgravity Technol. 1(4)165–169 (1988).
Q̇sloss surface 11. Tizon, J. M., Salva, J. J., and Linan, A., Combust. Flame
rs solid radius or half-width of sample 119:41–55 (1999).
Tf, Ts, T0 flame temperature, solid surface tem- 12. Delichatsios, M. A., Altenkirch, R. A., Bundy, M. F.,
perature, surrounding temperature Bhattacharjee, S., Tang, L., and Sacksteder, K., Proc.
tc characteristic time Combust. Inst. 28:2835–2842 (2000).
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[⳱(Ve Ⳮ Vf)] in Proceedings of the Joint Launch Plus One Year Sci-
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COMMENTS
Sandra Olson, NASA Glenn Research Center, USA. This to the standoff distance measurement and analysis. You de-
is a very interesting paper. Region 2 seems to be a unique fine the standoff distance as the distance to the soot regime
feature for wire flame spread. The comments are related at the leading edge, and yet there is clearly a blue leading
2552 MICROGRAVITY COMBUSTION

edge to your flames. What kind of errors do you think this ●


creates in your results? Can you plot the blue standoff for
the higher velocity tests as well as the soot standoff? Lastly,
Merrill King, NASA Headquarters, USA. In your analy-
if you include the flame spread rate in a definition of rela-
sis, do you include the effect of heat conduction along the
tive velocity ⳱ Vf Ⳮ V in your analysis, you might get
wire from regions where the insulation has burned off, or
better agreement at low velocity.
does the insulation leave an insulating char layer?
Author’s Reply. We appreciate your comments very
much. As you pointed out, we defined the standoff distance
Author’s Reply. Heat conduction along the wire core
as the soot regime at the leading edge. Another possible
could be one of the dominant heat transfer mechanisms to
determination method is to measure the distance to the
the unburned region because the insulation of the wire,
blue flame region at the leading edge. However, the blue
flame region is sometimes too faint to determine the stand- polyethylene, does not leave an insulating char layer. How-
off distance without uncertainty, while the determination ever, it strongly depends on the combustion condition as
by soot regime is clear. In the discussion of the present well as sample geometry which heat transfer mechanism is
paper, the standoff distance is the effective distance to de- dominant: heat conduction along the wire core or gas-
termine the heat flux from the flame to the solid surface. phase heat transfer to the unburned front region. Accord-
Therefore, we assumed it is reasonable to give the distance ing to our rough calculation made in advance, the heat
by the soot regime at the leading edge, at least in the qual- transfer through the gas phase is dominant relative to the
itative discussion, because the temperature distribution heat conduction along the wire core for the tested range
shifts with the shift of luminous flame position at the lead- in the present paper. We presume that the heat conduction
ing edge. Regarding the relative velocity, we have included along the wire becomes more dominant with the case of
the Vf to define the relative velocity in our analysis as noted higher external flow velocity and/or with the case of the
as Va (⳱ Vf Ⳮ Ve), while the experimental plots (Figs. 3 larger inner core diameter relative to the insulation thick-
and 4) are made as a function of external flow velocity, Ve. ness. This is a subject requiring further research.

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