You are on page 1of 88

GE Fanuc Automation

Computer Numerical Control Products

Operator Panels
for i Series Controls

User's Manual

GFK-1478 December 1997


GFL-001
Warnings, Cautions, and Notes
as Used in this Publication

Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.

Caution
Caution notices are used where equipment might be damaged if care is not taken.

Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.

This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory


with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.

©Copyright 1997 GE Fanuc Automation North America, Inc.


All Rights Reserved.
Preface

This manual provides the information required to attach a GE Fanuc Operator Panel to your
machine tool whenever a Series i CNC has been selected as the control unit. It provides
information on mounting and connecting the Operator Panel to the machine tool and interfacing
the I/O to the CNC. It may also be used to guide your selection of a suitable Operator Panel.

It is important to recognize that only the units discussed in this manual are totally compatible with
the Series i CNCs. GE Fanuc does offer additional Operator Panels (see GFK-0720A), but the
units discussed in that manual do not provide an MPG interface for the Series i CNCs. Conversely,
the MPG interface included in the Series i compatible units are not operable with other GE Fanuc
CNCs. Please refer to this manual for Operator Panels compatible with the Series i CNCs, and
refer to GFK-0720A when CNCs other than the Series i are involved.

Note
For Series i CNCs, it may be possible to connect the MPGs to multiple locations
within the machine tool. Select the location on the I/O Link closest to the CNC,
and connect all MPGs to that unit. This will be the only active MPG circuit.

Operator Panels

The following Operator Panels are available. All units communicate with the Series i CNC via the
I/O Link communication bus.

0 North American Operator Panel

520mm x 180mm x 50mm (without I/O Connection Unit).

520mm x 180mm x 90mm (with I/O Connection Unit).

Lighted pushbuttons with user-defmable lens cap inserts.

Bracket for tidy mounting of Connection Unit A20B-2002-0470 (which supports up to


three MPGs).

Convenient Control ON / Control OFF pushbuttons, which may be used to cycle 24Vdc
power to the CNC and other elements of the machine tool.

Optional 1 meter signal cable set for alternative mounting of Connection Unit.

Specification Numbers:

N 44A739025GO 1.

GFK-1478
...
111
Preface

0 Dispersion I/O Type Operator’s Panel

0 Specification Numbers: A02B-0236~C141#MBR/MBS/TBR/TBS.

“M” version used for machining centers. “T” version used for lathes.

“R” indicates English language; “S” for symbolic icons on keypads.

•I 400mm x 180mm x 60mm.

q Membrane keyboard with embedded LEDs.

0 Built-in I/O Connection Unit which supports up to three MPGs.

0 CE Mark compliant.

q These units are physically similar to the Series 0 style Operator Panels.

l Dispersion I/O Type Operator’s Pane%

0 Specification Numbers: A02B-0236.Cl40#MBR/MBS/TBR/TBS.

“M” version used for machining centers. “T” version used for lathes.

“R” indicates English language; “So0for symbolic icons on keypads.

q 520mm x 180mm x 60mm.

q Same as above, except for physical dimensions and number of keys.

If you have elected to interface an Operator Panel of your own design to the Series i CNC, you will
probably need to use one of the Connection Units listed below. If you do not use either of the first
two units, you will need to interface the MPG via an approved method. Connection Unit
documentation is available in the appropriate Connection Manual GFZ-63083EN (for Series
21i/2lOi) and GFZ-63003EN (for Series 16i/l8i/16Oi/MX).

Connection Units

The following Connection Units are available for the Series i CNCs. All units communicate with
the Series i CNC via the I/O Link communication bus. (Refer to the appropriate connection
manual for details.) Note that the MPG interface is operational only with Series i CNCs.

0 72156 I/O

q 56 of the inputs are matrixed.

17 Supports up to three MPGs.

•I Specification Number: A20B-2002-0470.

0 48/32 I/O

•I All inputs are non-matrixed.

•I Supports up to three MPGs.

q Specification Number: A20B-2002-0520.

Operator Panels for i Series Controls User’s Manual - December 1997 GFK-1478
Preface

0 48/32 I/O

II All inputs are non-matrixed.

q Does not provide any MPG interface.

0 Specification Number: A20B-2002-052 1.

Related Publications

GFZ-63002EN series I G/l W21 i/l6Oi/l8Oi/21 Oi=ModeEA Descriptions Manual

GFL63003EN Series 1 di/lSi/l dOi/l SOi-Model A Connection Manual (Hardware)

GFZ-63003EN-1 Series 16i/18i/21 i/Il6Oi/l8Oi/21 Oi-Model A Connection Manual


(Function)

GFZ-63004EN Series 16i/18i/160i/180i=Mode1 A Operator !sManual flor Lathe)

GFZ-63005EN Series 16i/18i/160i/180i=Model A Maintenance Manual

GFZ-630 1OEN Series 16i/18i/l6Oi/l8Oi-Model A Parameter Manual

GFZ-630 14EN Series 16iZ18iZ160i/180i=Model A Operator’s Manual


GforMachining Center)

GFZ-63083EN Series 21 i/21Oi-Model A Connection Manual (Hardware)

GFZ-63084EN Series 21 i/21 Oi-Model A Operator 3 Manual GforLathe)

GFZ-63085EN ,Series 21 i/21Oi=Model A Maintenance Manual

GFZ-63090EN Series 21 i/21Oi=Model A Parameter Manual

GFZ63094EN Series 21 iI Oi-Model A Operator’s Manual CforMachining Center)

GFK-1478 Preface
Contents

The Operator Panels for i Series Controls User’s Manual, GFK-


1478, contains the following sections:

l Section 1: North American Operator Panel, 44A739025-GO1

l Section 2: Dispersion I/O Type Operator Panel

l Section 3: 72 In / 56 Out Connection Unit

l Section 4: 48 / 32 Points I/O Module


Section 1:
North American Operator Panel
for i Series CNCs

This section contains:

Summary of North American i Series Operator Panel


(44A739025GOI).

Mechanical Outline (Drawing No. 44C715714).

Optional Cables and Connectors.

+24V Power Connection Diagram.

Elementary Diagrams (Drawing No. 44C742964).

Availability of Sample Operator Panel Ladder Logic.

Renewal Parts.
North American Operator’s Panel [44A739025=GOl)

The North American Operator’s Panel for i Series CNCs has been designed so that end-users may easily re-
label the pushbuttons. Each pushbutton cap can be removed, and a new paper label can be inserted. Each
pushbutton is backlit with an incandescent bulb. LED kits are available.

The dimensions of the North American Operator’s Panel are 520 mm wide by 180 mm high by 90 mm
deep. If the Connection Unit bracket is removed, the depth is 50 mm. Panel devices project up to 25 mm
from the front of the panel.

The North American Operator’s Panel for i Series Controls is designed to be used with the 72/56 I/O
Connection Unit (see Section 3 of this manual). The Connection Unit (A20B-2002-0470) is ordered
separately. A mounting bracket for the Connection Unit is provided on the back of the Operator’s Panel.

The Operator Panel pushbuttons use 44 of the 56 matrixed type inputs. The rotary switches use 12 of the
16 discrete type 24V inputs. The remaining 12 outputs, 12 matrixed inputs, and 4 discrete 24VDC inputs
are available on connector PL2 for customer use. (See Sheet 2 of the connection diagram.)

All supplied panel devices are wired, except for the Emergency Stop pushbutton. For more information on
Emergency Stop wiring and signals, refer to the Hardware Connection Manual and Function Connection
Manual for the specific CNC control to be used.

The Operator’s Panel is to be connected to a 24-Volt DC power supply fused for a maximum of 8 amps. A
power cable set may be ordered (44C742962-601) to connect the system. It provides 1 meter of wire
between the panel and the power supply, 10 inches from the panel to the connection unit (the length
required when a mounting bracket is used), and 1 meter from the connection unit to the i Series Control.
ON and OFF pushbuttons are provided, switching a 24-Volt DC output for CNC and other machine
devices.

Ribbon cables are included to connect the Operator’s Panel to the connection unit when a mounting bracket
is used. If the mounting bracket is not used, a one-meter set of ribbon cables (44C739032-GOl) can be
ordered.

Item Description

I Control ON and OFF Pushbuttons 7 Provided. Panel can switch 24VDC @ 8 Amps to CNC and Operator Panel Connection Unit. 1
Override % Feedrate 0 - HO%, Binary Code.
% Spindle 50 - 120%, Binary Code.
% Traverse Min, 25%, 50%, 100%.

I Pushbutton Labels 1 43 user-definable pushbuttons. No custom key sheet required. I


I Memory Protect Key Switch~~ 7 Key Switch included. Protection defined in ladder logic. I
I Connection with CNC 1 I/O Link Connection provided by Operator Panel Connection Unit. I
Emergency Stop Wiring to be done by machine tool builder to meet required safety practices for application and
location.
MPG Interface Interface up to 3 MPG devices provided by the Operator Panel Connection Unit for i Series
CNC.
4
0 0

RECOMMENDED PANEL MOUNTING I I I


HOLES AND CUTOUT. 6.30
6.66
wu
t1701

c
IsoIl

::I151
20 .12 0 18.64

.156 DIA. HOLES (8)


[3.961

FRONT VI EW

TOLERANCES PER ’
289A!xOAB h
259A5OOAC

Ott.4 : 61620-07 0 : 56 : OD 0.m. hOJUt: mxPu


Optional Cables and Connectors

The following cable part numbers are not automatically supplied with the GE Fanuc North American i Series
Operator Panel (44A739025GOP). Uzg pre-made cables can greatly expedite installation of the operator
panel. The optional Extended Length ribbon cables are required for mounting the Operator Panel
Connection Unit PCB up to I meter from the Operator Panel. 18Omm ribbon cables for standard mounting
of the Operator Panel Connection Unit PCB on the i Series Operator Panel chassis are provided as standard.
The following cables/cable sets can be ordered separately or specified as additional options when ordering an
i Series Operator Panel.

This part number includes the following:


44C742962-005RO1 PLl to Connection Unit (250mm)
44C742962-006RO1 PLl to Power Supply (1 meter)

This part number includes the following:


44C74296 l -002RO1 PL54 to CE54 (1 meter)

A02B-0120X848 2 MPG Unit Cable to JA3 (7 meter)


A02B-0 120X847 1 MPG Unit Cable to JA3 (7 meter)

The following connector part numbers are listed for reference use only. Connectors required for
installation should be included with the hardware called out by GE Fanuc ordering instructions. Separate
connectors may be required for custom configurations or as renewal parts.

Note

In some cases, assembled cables can be provided in shorter lead times


than separate connector components.

Part Number Quantity Per Description

I 44A73 1497-002 I 1 1 Connector PLl (+24VDC Switched) I


I 44A717191-450 I 1 I Connector PL2 (Rotary Switches and Additional I/O) I
I 44A717191-901 I 50 I Contacts for PL2 Connector I
I N/A (Replace Cable) I 2 I Connector PL3 and PL4 (Control ON / Control OFF) I
I A02B-0120X342 I 2 1 Connector PL53 and PL54 (50 Conductor Ribbon Style) I
I A02B-0 120X342 I- ~2 I ~~ ~~CE53 and CE54 (50 Conductor Ribbon Style)
Connector 1
I A02B-0120-K303 I 1 I Connector Kit JA3 (15 Pin for MPG) I
I A02B-0 120-K324 I 3 I Connector Kit for CPDl and CPlA (+24VDC Power) I
I A02B-0236-K303 I 1 I Connector Kit for CA55 (MDI) I
I A02B-0120-K301 I ~ ~2 I-Connector
~ Kit JDlA / JDlB (20 Pin I/O Link) -1
24V Power Connection Diagram

The following diagram illustrated switched +24VDC to i Series CNC from the GE Fanuc North American i Series
Operator Panel.

GE Fanuc NA i Series Operator panel provides


pushbuttons for Control On & Control Off
operation. These buttons are provided to control
the +24VDC to the CNC. Connector PLl on the
OPNDl PCB provides connections for the
incoming +24VDC supply, and +24VDC @ 8A
Max switched output.
( See Diagram 44C742964, Sheet 5 )

GE Fanuc NA
Series i CNC
( Back View )

To CNC
h CPIA
GE Fanuc NA
Series i Operator Panel
( Back View )

Pin 3 - Open

24V Power Cable


446742974-001 ROI
( 40 inches )

Pin 1 - +24V SW

44C742962-005ROl

Operator Pane1
Operator Panel
Connection Unit
Printed Circuit Board
A20B-2002-0470
OPNDI
44A739613-GO1

24V SW / PLI -4

24V to OPNDl Cable


44C742962-006ROl
( 1 Meter )
Connect to +24 VDC Power Supply

Power Cable Set for i Series ( Part No. 44C742962-GOlR02 ) includes three cables displayed above. All cables &
connectors in cable set are fully assembled.

Notes: P. Please see documentation for +24VDC fusing requirements.


2. Reversing +24VDC polarity to CNC will damage Inverter PCB in CNC. Check wiring before applying
initial power.
3. Switched 24VDC @ 8A maximum.
r

CONNECTION UNIT
MOUNTING BRACKET y

o/, FEEDRATE O/oSPINDLE SPEED3


Boa 110
q" I
120

1OPB 1OLT 1lPB 1lLT 12PB 12LT

50

-----
OFF

n -
I \ \
PL; PL4
I I PLl JPl
Pi.53 PL54

TERIES I OPERATOR PANEL


PANEL LAYOUT
I

BLOCK DIAGRAM

E STOP CONNECTlONS ARE


DEPENDANT ON SYSTEM
CONFGURATION. REFER TO
CONNECTlON MANUAL
#
+ TYPICAL PUSHBUTTON CONNECTION.

I/O UNIT
&P CNC
-a-
TRAV
OVRD
SW JDlA [
MFO
SW CPlA [ C
0

sG
I TO PUSHBUl-fONS
24VDC POWER SUPPLY
WlTH SAME KCM t
: _- CUSTOMER SUPPUED
I FUSE FOR 8 AMPS.
0 JP#
Pu l
I I
PL4 CJ ***
I PL30
I
i-J
Ht m---v-----
I I
PLl - 24VDC SWITCHED
IID +24VDC LED
I PUSHBUTTON I u A (IF INCANDESCENT,
mACTs NOT USED)
I I
CPDl CPDl JDlB JDlA r-q
LNDlCATOR
I LIGHTS I MO (OUT)
1
I
OPNDl
PL54 0 I a_

pL53
IFClJlT BOARD 1
-ev
1
II 111
CE54

CE53

JA3
~~!, ‘12-”
>>
CIRCUIT TO
ADD LIGHT
**
TO OTHER
RESISTORS

pL2-xx
<< v >>
TO OUlPUT DRMR
PL!sxx

MACHINE

op~!ET:R’s I CONNECTION
UNIT (MATRIX)
hii

MOVE JPl CONN. JPl CONN. FOR


IF LEDS ARE USED INCANDESCENT

+* I/O NOT USED BY PANEL IS AVAllABLE AT UNUSED PINS OF PL2.


SEE &EET 3 FOR WIRING DETAILS.
* JUMPER CENTER PIN OF JPl TO PIN FARTHER FROM CORNER OF
BOARD FOR INCANDESCENT UGHTS. JUMPER CENTER PIN TO PIN CLOSEST
TO CORNER OF CIRCUIT BOARD FOR LEDS.
*** 24VDC FROM CUSTOMER SUPPLY IS SWlTCHED FOR CNC WHEN
THE ON PUSHBUTTON IS ACTIVATED. SWlTCHlNG CONTACT IS RATED AT
8 AMPS. SEE Sl-lEfl 5 FOR ClRCUlT DETAllS.
ELEMENTRY DIAGRAM
Charkdtesville, Vo. U.SA
CNC OPERATOR PANELS

44C742964
2 3

L
446742964

WIRINGDETAILSFOR PUSHBUTTONS

DETAILSTO ADDMATRIXDEVICES.
CONTACTS TO BE 5V, LAMPS TO BE 24V

CUNTACTS LAMPS
ADDITIONAL CONTACT 2PL MATRIX LAMP 2PL
SW7 MPG Xn+4,6 53-A23/53-A22 KCMl/KYD6 Yn+0,6 53-Al0 DEVICE ADDRESS CilNNECTIllNS REFERENCE ADDRESS CCJNNECTIUNS
SW8 ~IIIME Xnt4.7 53-A23/53-B22 KCMl/KYD7 Yn+0,7 53-B10
SW45 Xn+8,4 PL2-BOl/B04 KCM5/KYD4 Yn+5,4 PL2-A01
SW46 Xnt8.5 PL2-BOl/B05 KCMVKYDS Yn+5,5 PL2-A08
SW47 Xnt8.6 PL2-BOl/B06 KCMS/KY
D6 Ynt5.6 PL2-A09
SW48 Xnt8.7 PL2-BOl/B07 KCMS/KYD7 Ynt5.7 PL2-A05
SW49 Xn+9,4 PL2-B02/B08 KCM6/KYD4 Yn+63 PL2-A02
SW50 Xn+9,5 PL2-B02/B09 KCM6/KYDSYn+6J PL2-A06
SW51 Xn+9,6 PL2-B02/B10 KCM6/KYD6 Yn+6,2 ?L2-Al0
SW52 Xn+9,7 PL2-B02/Bll KCM6/KYD7Yn+6,3 PL2-All
SW53 Xn+10,4 PL2-B03/B12 KCM7/KYD4Yn+6,4 PL2-Al2
SW54 Xnt10.5 PL2-BO3/B13 KCM‘I/KYDSYn+6,5 PL2-A13 4

SW55 Xn+l0,6 PL2-B03/Bl4 KCM7/KYD6 Yn+6,6 PL2-Al4


SW56 Xn+l0,7 PL2-B03/Bl5 KCM7/KYD7Yn+6,7 PL2-Al5

WIRING DETAILSFUR ROTARY SWITCHES


DETAILSIIF24VDC AND OV CIRCUIT
ANDAVAILABLE
24VDCINPUTS,

SW9 HEMPROT Xnt7.0 53-B24/53-Al9 KCM4/KYDO Yn+3,0 54-A07


SW10 _ SINGLE Xn+7,1 53-B24/53-BlV KCM4/KYDl Yn+3J 54-B07
SW11 BlK EL Xn+7,2 53-B24/53-A20 KCM4/KYD2 Ynt3.2 54-A08
SW12 OPTSTOP Xn+7,3 53-B24/53-B20 KCM4/KYD3 Yn+3,3 54-B08
. SW13 DRY RUN Xn+7,4 53-B24/53-A21 KCM4/KYD4 Yn+3,4 54-A09
SW14 PRDGTEST Xnt7.5 53-B24/53-B21 KCM4/KYDS Yn+3,5 54-BOV
' SW15 AXISINH Xn+7,6 53-B24/53-A22 KCM4/KYD6 Yn+3,6 54-Al0
SW29 IN POSN Xnt7.7 53-B24/53-B22 KCM4/KYD7 Yn+3,7 54-BlO

GE FANUC Automotion CONNECTION DIAGRAM


North America, Inc.
Chartottesville, Va. U.SA.
GEF OPERATORS PANEL
SERIES I
oBsaa!s

f [.cNC.~P-PNL] a44C742964
-4
) C742964C 1.00
I zc
--I 3 4
CONNECTORS
pin 1 mark,

SWfTCHES WITH
INHIBIT BIT

BACK MEW (OPNDI)

&[ ny,;y;j
JPl
PL4 PL3 PLl PL54 PL53

* JUMPER CENTER PIN OF JPl TO PIN FARTHER FROM CORNER OF


BOARD FOR INCANDESCENT LIGHTS. JUMPER CENTER PIN TO PIN CLOSEST
TO CORNER OF CIRCUIT BOARD FOR LEDS.

GE FANUC Automatior CONNECTION DIAGRAM


North America, Inc.
GEF OPERATORS PANEL
Charlottesville, Va. U.SA
SEfMS I
;C$?%PNL]
c7429640

--_.I
SZEC -lo
44C742964 5 0
PARTNumER -fEwsoNs
VERSON StAnxs t
i
I I II I

ROTARY SWITCHES
WITH INHIBIT BITS ON & OFF CONNECTION

OFF ON
I

FEEDXRATE
O;K$!!C&E

(G) b BIT>}
INHWT PL2-A18 PL53-A05

SPIfiDLE
SPEED
OVERRIDE TO CNC & l/O
SWiTCH

OPNDl PWB

E-STOP

REFER TO CONNECTION

e> MANkkJ$t!t,:N;Top

E-STOP CONNECTION

L
94 lllv

6 44C742964 6 1

CUTOUT SIZE AND


MOUNTING HOLE PAlTERN FOR
520 MM OPERATOR PANEL

t-6.69 ~-j--6.6; --j--6.69 --j

0 0 0 0-

t t
6.30 6.69

CUTOUT

!& 1 ------ 0 -I-


II ------ _ I

M3 QlY. (8) I

DEVICES PROJECT 50 MM FROM BACK SURFACE OF


PANEL, 90 MM IF CONNECTION UNIT IS MOUNTED.
DEVICES PROJECT 25 MM FROM FRONT SURFACE.

4 MM DIA. (8)

OVERALL DIMENSIONS OF
520 MM OPERATOR PANEL

L
Availability of Sample Operator Panel Ladder Logic

To integrate this Operator Panel with the i Series CNC, Programmable Machine Control (PMC) ladder
logic must be developed by the machine tool builder or system integrator. GE Fanuc Automation can
provide examples of operator panel ladder logic to assist in the development effort.

Examples are available to illustrate common ladder interface methodology and help reduce the overall
design effort. GE Fanuc Automation makes no representation that examples will provide full functionality
for every application. It is the responsibility of the machine tool builder to properly develop and test the
machine tool’s ladder interface for the desired application.

For more information, please contact your local GE Fanuc Automation representative.
Renewal Parts

The following parts are contained within the GE Fanuc North American i Series Operator Panel
(44A739025601). The part numbers listed here are for Renewal Parts ordering convenience only. They
do not need to be ordered separately when ordering a new i Series Operator Panel.

44A717186-008
Section 2:
Dispersion I/O Type Operator Panel

This section contains:

l Drawing No. A=73167E/O2 for Dispersion I/O Type Operator


Panels:

A02B-0236~Cl40 (Full Keyboard).

A02B-0236~Cl41 (Small Keyboard).


I
.
PI/ 100 au 3nrw NOlldlXM0 31 s3a 31VO 403
133HS
'lSfl3 z *0 / 3 L 9 L c L - v .ON.MVaQ !euuy eui!!ox 81 ‘20 ‘L6 10
lenuefluorpauuo~ s~ay~o pue uoyppe adA$ AaylInj ew! Toy ZZ'LO'L6 20
.
pued StJO$eJadO adhl O/I uolsJadsla
. .
31111
==I10 ‘8
UO!$U!4ap (W6!S iQ (WIJON 13.L
uo!geqpads Aiddns mviod P’L
uo!pypads pued s,JoleJadg C’L
uogea4pads J~PJO Z-L
)uawaJ!nbaJ ~U~UJUOJ!AU~ 1-L
uo!~eagaadg .L
au!lwo .9
6u!ddewoa/ia ls
sleu6!s Jndlno -rya$g z’p
PJeoe9i 1‘P
v
S=JPP~ oa/la l
Uo!$%UUo3 leU!lLiJa~ )!SUeJl L’s
UO!~3WUO3 JO$eJWC36 aspd lenueyy 9-c
uo!J3auuo3 leu6!s la jeWJON S’C
uo!pauuoa leu6!s dop AXJ~~JWJ=J p*c .
uO!J3auuo3 Alddns JaMod g’s
uopauuo3 yAl-O/l z-g
uo!ysod JO$3aUUOl) 1 ‘E
suo!~3auuo3 lpe3 ‘&
UJeJk!p UO!)CSuuO3 1e)ol ‘z
heuuuns 91
L
I
/zoo ali 3nNw NOlld1~3S30 ‘9lS30 wa 403
133HS
2 0 / 3 L 9 L c L - v .*N .MVtla
xn3
lenueyy uo!pauuo=>
pued s,Jo)eJadg adAl O/I uorsmdsla
. .
31111
9
lasn 01 alq!ssod A(UO SI. 3N3 SalJaS
. .I
gun xeyy
& l a3uapuOdsaJJO3-UON a=YaIu! 9d Vu
•UOI~WUUO=, leu[i!s do)s
hJ&law~ b’s 0) Ja)atl’6UUIM
.. ON ‘PaJIM. dols ha6JaULJ
3N3
uo~pauuo3 yug O/I uo1~3auuo3
. oa/la Y)!M uol$3auuo3
.
.
VheSSa3aU s! ub!sap M~U e ‘laak@ay wo$sn=> a~$fh!$unOuJ
pued S,JO~t?JadO ad& o/l UolsJadslp
. . sdlys
. 3nNvj uay~ ‘JaAaMOH
‘SI. 11
. se pued s,Jo$eJadO
ad& O/l uo!sJads!p JO4 past7 aq ue?3 pued S,qeJado pJepUleJS 0s~ JO4
pau61sap
. Jauro)snr> 40 1aaysAay ayl ‘alqlleduro=,
. SI. 1aaqsAay ay) asneaag IaaysAay
s$ndlno apof> Ae~g ‘yO()oz ‘xew slndlno apoa heu!q xeyy
‘~~0s 1 l ap!JJaAO
c- a---
l I--
l I
I I
I I
I I
I
I
I_____
l n m’
*-m-j-- fe (‘OSL’I
Maa
I
um6oJd JO)
(a~7/sa43)!Ms~ay)pJeoqAa)(
A=l PWJd
\
III
.L
b
oov
y3J!MS he308
*ahey ON u&sap
. laued
laued S‘JoleJado I
adA o/l uorsJadsia
. . laued s,Jo$eJadg adA1 0s~ wall
(laued s,JoleJado adA lleurs 40 asez ul)
*laued s,Jo$eJado pJepue$s OS-J JO4
swod
. uowwo3 pue sawaJa#p . 6ui~ollo~
. ay$ sey laued s,Jo$eJado adA$ 011 u0rsJadstc-j
. .
‘YUll. O/I hq 3N3 LjJIM
. paJ3auuoD si. Iaued S,JO)eJado sly1
. pue ‘6ulpuOdSaJJO3
. laued
s,JoleJado pJepue)s 0s~ ay$~o @sap pued ayl sey laued s,Jo$eJado ad& o/l uoiwadsia
, .
heuuns lc
I
/coo ali 3nwj NOlldl~3S3l ws3a wa xi03
133HS
z 0 / 3 L 9 L E L - v .ON ‘MVdQ
xn3
lenueyyuo!~3auuo~
I
(sued s,Jo)eJadoadAl O/I uowadsia
. .
3x11
*asn 01 alq!ssod r(luo SI. 3N3 saunas
. I.
syun
l c -xew axq3uodsaJJo3-uON =ePW! 9dN
l~o!pauuo=, leufi!s doqs
r(3UEl6JMJ~ Ifs 01 Ja~C3@UlJlM
. . ON ‘pGJ!M dols hfC36JNl~
~U!J!M
l 0~ (yun
l 1) palunoyy ~u!J!M
l ON (yun
l 1) pa)unoyy 9dW
3N3
uo!~3auuo3 yuy O/I UOl$3WUOr,
. OQ/Ia tQ!M UO!)3WUOl>
hressa~au
l s! u6gap M~U e ‘paqsAaq wopns ayl Gugunour
laued scJo)eJado adA 011 uowadsip
. .
. sdrys 3nNvd U~C(M ‘JWGMOH
‘SI. 11
. se laued S,JOleJadO
adA 011 uo!sJads!p 104 pasn aq uea laued s,-lo$eJado pJepue$s 0s~ JOT
pau61sap
. Jawolsn=> 40 laaysr(ay aye ‘alqlledwo=>
. SI. ~aaysr(ay ayl asneaag paLpAa)t
slndlno xeyy
apoa AeJg ‘yOooz l xew
stndlno apoc~ r(leu!q ‘~~0s 1 l apyJal\o
C- r ------
I I
I I
I I
I I
I I
I
I L----_
I 1
*m-jy- p- pi-‘I
wdaa
(a37/sa43~Ms~ay)~Jeoq~a)l
\\
v ,
uJeJ60Jd ~04 ’ 4rl~
k0j I33lOJd / I+
02s
.a6uey3 ON u6!sap laued
laued s,Jo$eiado
adAl 011 uoisJadsla
. . laued s,JO~eJadg ad/ii 0s j uwl
t
(laued s,JoleJado adhl hayllnj JO ase33 ul)
I
/PO0 ali 3nNw NOlld1KlS3Cl wss3a wa xia3
133HS
z 0 / 3 L 9 L E L - v ‘ON .MvtlQ
xn3
lenueyy uoq=>auuo=>
.
laued s,_io]eJadg adAl ()/I uolsJadsla
. .
37111
‘uol~3auuo3 yuq O/I aq1 uo alqelme /Quo
sI. 3N3 aql $SaJc3aU a3QJa)Ul sdm ay$ ‘& S,Jo$eJado& pue (pued JO; alnpow
()/I adAt UO!SJadS!a *Xa) &Ja$U! S)dn 6U!~eq yun 011 &OS sasn 3~3 sq~as ! 41
*laued sgJo$eJado sly4
. uo a3eya~u1 . E>dw ayl asn 01 alqlssod
. kluo s! 3~3 sa!,ras! @JON
alar> >.
YU!l O/I
9dVU \
iI ’
1INf-I O/I
4
E)dlAl L
? -
SdW < < nff
, -
- -
JaModl\pz+ 4 AT < (Inohad3 war > 1
-
JaModnpZ+ 2 1 (N’)1ad3 yu;~~;~ B-----g p;;;,l
. .
3N3
e 7
I
VJ!MS dS3
la&j S,JoleJado
adAl o/j uo!SJadS!a
ulerGe!p uo!~3auuo~ 2
IQ01 l
I
BOO ali 3nNw N0l1d1tm30 -91~30 xv0 403
133HS I I I I I
z 0/ 3 L 9 L E L - v .()/( .MVLIQ
x3-n I I
lenueyyuor~3auuo~
.
pued s,JoleJadgadAl O/I uowadsra
. .
31111
OZLO-1008-80ZV : uo!gemj!3ads 8&J
*Iwed s‘Ao+emdo adA& /lay1 1nj
1
0 IN3
0
0.0
II I
zlk
V
83d .
lad3 8 lar
0 0 vLar
a a
0 0 &W
m #
OZLO-LOO8-80ZV : uo!ymjyads 83d
lJa$eI JO L66r‘das $e paddys laued s‘Ao$emdo adA& 1 Iews
I
83d
(
Lad3 ba 1ar
0
0
a 0 vwrlar
*
OLzO-oo~z-89 LV : uo!$emj!aads $&j
‘~661 .das pue qaj
‘~66~ l uaamaaq aye qe paddys laued s‘lo$elado adA& 1 letus
L
8W3
83d
l l
0 0
0 0
I q
/900 Cl11 3fINQzl NOllditKX30 ws3a ma -11a3
133HS I I
1 . .
I I
I I
z 0/ 3 L 9 LE L - v .oN .MvtJa
'lSfl3
lenueyy uopauuo3
(sued S$O~eJado adAl 011 uolsJadsla
. .
31111
‘UO JaMod 3N3 aUJ!JaUJc3S JO aJO4aq
payddns aq $Snw laued S,Jo$WdO JO4 /\pz+ *(Iwed S,JO~emdopue 3N3 uaamaq
wJele UOl~e~lUnuuO~)~Je~e wqsk $36 01 uaddey 3~3 ‘uol)eJado )e go pauJn1
s! API+‘41 iogeJado
l Je go Un) $ou ~snur laued s,JOleJado a;$ JO4 Alddns JaMOd (alON
‘83d aq1 uo (InO) Pue (NI) 40 uo!Ie?Pu! $ou
uo!le=>wads
s! aJ=/J PUV l awes aJe (ino) lad3 pue (NI) lad3 SJO~3WUO3 ylog (alON
(S-8LZSLL-1 dWV : WW3)
(C-SSZSL L- 1 dWV : 6u!snoH)
@SE=,PlJe JO)3WUO3 MOlaq 6lJ!XllXJI)
pZc)1-OZ 10-8ZOv : a(Cje:, JO4 JO$3WUOr, papllaUJlllO3a~
(mo) L a d 3
l(1no> lad3 JO4mdwo Pue wed
S,JOleJXb ay$ q6noJy~ St (~1) lad3 woi4 parlddns JaMod ayl l JaMod ay) go 6uymeJq
Jo4 njasn aq ll!M 31 (&) lada JO~WAJd3
l SeL/ Iwed S[Jo$eJado aLj1 PUV ‘(Nl) lad3
Jo$=uuoa ay$ UJOJjJaMod la Ile pue Aynr$3e . . jaued S,Jo$eJado sly) JO4 JaMod e hlddns
u-o!pauuo3 Alddns JaMOd C’E
JO)3WUOl>
3SOtllH LA3-soz-ocIzl pue 6u!snoH JO~3WUOl)
3SOMH LA3OZ-kl 6u!snoH JO~3aUUO3
J~wJdl uolleay=>ads
wed s,JWJado ad& o/1 u&bi!p ac($JO4 SJO)=>aUUO3 alqel!eAe )ON
‘Sa!JaS ! au1 40
PJeoq U!eu aql JOi PaSn aq IIlM
. Lj=>lLjM
. SJO~3aUUO3 MOlXj aq$ asn 04 alqlssod
. )OU SI. 11. Ina
‘uou!ulo3
UI. aJe Spoy$aUJ UO!J3aUUO3 qU!l O/I IIt? ‘lenueyy uo~$=>auuo=>
. 3N3 Lj3W 01 JajQj
uo!wuuw W!l O/I Z’E
/LOO
1336 I
2 0/ 3 L 9 L E L - v .ON ‘MV~CI
‘lSfl3
lenueyy uo!g3wuo3
.
laued S,JOleJadO ad/(1 011 uolsJadsla
. .
31111
UPS’Z-VCIPE-V8CjIH 3SOMH VIea JO48SW3 J*4=uu*=> PaPuaUJU’*=kl
S-8 1ZSL l- 1 dWV : $=VJ*3
E-88Z8L 1-Z dWV : eu!sn*H JO4 1N3 JO$3aUUO3 p~plJWJUJO3C3&j
aiCje=>
c----------_-) .-r---r-- Lm-.---w-.-.---m-.-a ~~-.-~~-~~-~-_~---~--~.-_.----- I
i I i .
I
i
i ; i
1 6V L .
i ! ’ P’Z+~X 1 ’ ZW3dS3 i
i I i L APZ+ ’ i
i i i i
z
i i i i
i i JWlXl3~
. i
i
i n 1 ’ i
i dS3 * i
i lN3 i
i i
ldS3
i i
-------M-_ ---r---r-- -------.-w-.---_-. -r-r-r-r-~-r-----~-------r-.-’
aullpeyy
. - -’ pued sgm~eJado
‘@!d 918’*N PUe u!d 6V’oN)8SW3
JO$=UUO:, PUe (uid
. C’ON put3 uid
. l*ON) 1N3 JO)3WUO3 YllM .
. l&l)lMS &3 $3auuO3
‘pasn aJe ap!S aU!qaeLU PUe ap!S pued s$o$e-lado aql uo SaLjD$!MS &3 UaLjN\ (z)
S-8 1ZSL l-1 dWV : I=VJ*=>
I ’ ZW3dS3
APZ+ 1
4 z .
dS3 *
, JaA!a=>au
918 1
.
8SW3 83d lN3
-----e-s-.- .-- ---.-.-w-w-
laued s‘Jo~~J~~~____-‘-‘-‘_____._.___ _ ’
(uldc*oN
. PUe uld
. Z-ON) lN3 JO)3WUOt, Y$IM I(3$lMS &3 l=>auuoC)
lpaSn i! lawid s,JO~eJado ac(l40
YWMS d*ls hU&Jaua ay$ r(lUO PUe ap!S au!y3eW ayl uo pasn lou s! LjD)!MS &=J Uayl\(\ (1)
*papu3kku03a~ SI ~UIJIM 6~1~0110~ ayl -8~~3 pue 1~3 ~0~3auuo3
U! paJedaJd S! IeUIUlJa)
. leU6is. &g ay$ puk @~iw~q‘uouwo=, ay) ‘iwed s,JoleJado SIYJ ul
‘SW$Sk S,J&AO$Sn3 ayl O$ 6U!pJO33? aJ!M 01 h&3W
S! $1 ‘Wed S&WJXb Slq$
. UO UaAl6. $OU SI. ~311~~
. (&3) do$s ~J~~JwB ayJ Jo ~U!J!M ayl,
uog~auuoc, leu6!s dols ADU~~JWJ=Jp’c
m
/800 ali 3flNW NOlldlXElQ -9 I s3a wa -Ita
133HS
2 0 / 3 L 9 1 E L - v ‘ON .Mtlua
'ISKI
Ienueyy uo!~3auuo3
(wed S,JOJeJado adAl o/1 uowadsla
. .
31111
IM~Z-WIPE-WEAIH 3SOtllH WV=, JOi 8W3 JoWuuo~ P~Pu=JUJo=>akl
8SW3
wviollo~ se s! ar,eya)u! ayl lla lewou qulod
. pz aAey pued s,Jole-lado s!yl
uo!gaauuoa leuCi!s 10 IewJoN s*g
-10IeluJou se pasn aq ue3 p*z+~x ‘(c)aldwexa ul
l6ulddaw oa/la .E pue uoqcmuuo~ leu6ls
Ia IeuuoN sac 03J~~~J‘P*Z+U~X Gugdwxa smppe miloue Je pmya~ aJe leu&s dsg uayk
6u!ddelu
la aye u6lsse ‘6uiddew oa/la ls 01J~J~J se ‘OS
l
‘(P’Z+UQo(SsaJppe 10 paxy uOwwO3 APZ+ Je paA!WaJ i!
leu6!s &a ’ (z) pue (1) aldwexa u( (aJON
_-. ---.- w-.-s ---_---.-s-m- .-w-w- .--- --m---B-.-. -.-s-w-- -----a
I
I I
i i
i i
i 6V a i
c I i
i I i
APZ+ f ’ i i
i i
i ; t13Al~33~ i
i 1z i i
i i
JMWa~
. 1 i i
i i
i 0 i
i 918 1 1
I 1 i
i , i
i APZ+ i
; 8W3 83d lN3 i
i ; i
1 ldS3 ;
i
L.-.-.-._._._._._.-_-.-._.-___.-._.__.___._._._._L i
___.___._.___’
pued s,Jo)eJadg O/l JWO
-()/I Jay10 L/l!M pal3auuO3 S! pued S,JOJeJado ay$ UO Lj3J!MS &=J ML/M (c)
R
I
/600 au 3flNEl NOlldlkJ3S3a ‘9 I s3a 31va -1103
133HS
Z 0 / 3 L 9 1 E L - V .ON .MV~(J
'ISfU
lenueyy uo!~3auuo~
laued S,loleJado adAl o/i uotsmdsia
. .
31111
x
P'Z+~X
/Iv/
(ioa) ’ (LOV)8MI
1 ‘l+wX
9 ‘L+wX
s ‘WX
P *L+UX
& - L+uJX
2 *L+UX
1 ‘l+uJX
0 *l+UX
1‘
I
1 va-
(Ll8) ‘ (LCV)8WU API+
S-~PPV -_I
T
‘ON W-j -
.-
I
/OlO ali 3nNW NOlldiXlS3Q ‘9 I s3cl 31va ma3
MIHS
2 0 / 3 L 9 I E L - v ‘ON .Mvua
'lSfl3
lenueyy uoi~~auuo~
.
laued scoleJad0 adAl 011 UOISJadsla
. .
31111
*aJe3~,uop au0 asay 40 snle)s
a~ ‘uado su!d la asaul pue API+ JO~0 01 palaauuo=, $0~ ale Euo3la pue 1wo31a ayl J! puv
‘A, Ae~sauo asaw 40 sn$ev ay) ‘uado sued la asay) pue API+ 01 paJaauuo=,aJe cwo31a pue
W031a ay$4! puv ‘,,O,Ae$sauo asay 4d snJeJsay3 ‘uado su!d la asaql pue ~0 04 palaauuoa
ale (u!dz09-8SUWkWo3la PUN (u!dzov-8sw) 1vuo31a ayl J! ‘au!1UOUJUJO~ qqwaps
e aney W-W L*~+~X-O*~+ux pue L* L+wx-O*l+wx 40 ase3 u! pu\d l,O,,AeJsau0 asay
snte~s ay$ ‘uado ssaJppe s!q~ u! su!d la asay 4! ‘OS ‘paxy aJe au!! UOUJUJO~ L*~+UQ+O-~+UIX (aloN
-Ia doJs haGJaw ay3 u6!sse ‘6u!ddetu oa/la ‘9 aqi 01JajaJ sv -L-Z+WX-
O’Z+WX SsaJppe ay$ uo pau6!sse aq jsnw leuB!s dols ha6Jaw3 ‘lu!odMa!A ha4es ayl WOJ j (aloN
‘~0 pa)3auuo3 aq plnogs
WO3lCl Pue LlAlO3la‘W!odMa!~&4es ayJ wo~j ',,No,,s!leu6!s la ayl se awes s! leu6!s la
aW 40 snlels ay4 ‘lam1 punoJ6 ay3 doJp 01 uaddeq saJ!M leuB!s 10 ayt 4! ‘uog3auuo3 s!yl u! Ing
-an!ge6aus! 3601 leuB!s IcJ ay3 ‘~vz+
03 Pavauuoa aJe (u!dzoa-8Svu3kvuo3ia pue (u!dzov%?mj3) Lvuo3ia 41*ad4 ywmnos
W e aney ~*~+w~-O*~+ur~
IWas 01 alq!ssods! qqq~ au!1 UOWWO~ pue L- ~+wx-o-~+wx (aloN
,
////
(lOa> '(LOV)8SW3
L'C+wX
9'wJX
G'C+wX
P'E+~X
I:'C+UX
Z'C+UX
l'E+uJX
O'C+~X
I
(L&8)‘(LlV)8WI ” J-!8
/WI+
s=JPPv
‘ON U!d
1
*5m
I
.
I
AlO au 3nwj NOlldlWS3Cl ‘9lS30 31va
133HS
z 0 / 3 L 9 L E L - v ‘ON ‘MV8Q
x373
lenueyyUO!J~~UUO~
laued s,JoleJadg adAl 011 uowadsla
. .
31111
(*aJrIfhg aye u! ped ~U!J!M ay$ apnlw! ~$iopsalqeaasaql)
b!un 19dVU) b=U)Lt78)(-0Z10-910Q
(sJ!unZ9dW) (uIL)8P8WOZ1O-EIZOV
(sJ!unCC3dlAl)(W)lP8Y-OZlO-8ZOV: alqe3 PaPuaUJUJoDakl
(E;A3-OI-OPkl 3SONH : ase3)
(ad4 fju!JaPloS SNOZ-OPIJ 3SOWH : Jo3Dauuo3)
(ase:, pue Jo)3auuo3Molaq 6u~pn~~u~)~O~~-O~lO-~~O~:~o~~auuo:,
papuaururo3au
.
(sJledE x gMVPZ#+9 x E)MiOZ#)98ZO-LOOO-199V : le!JaNu aJ!M PaPuaUJUJoDatj
m . . f =w3 I
ON9
-ioJe-wag asjnd puew leuluml
.
P_. -- _...a- _
I# .1o~wauaS3 aspd (enuey(
j (IatilOZ3-wd)EVr
I
ioqe&waZ? aslnd (enuely ~PwJ O/I
~uo~puuo~ yuq 011 ayl uo alqel!em
htuo s! 3N3 ay1 PaJeau aDepa&J! gdN au1 ‘laued S,JOpJadO s!yl pue (laued JO) alnpow ()/I ad4
uowadstcj-xa)
axpalu! SdN Gu!Aey j!un O/I au40s sasn 3~3 sa!Jas ! 41zeyalu! sdfl ayq asn’ol ’
alq!Ssod Aluo S! 3~3 sa!Jas
! -SMO(~OJ se s! uog~auuo~ JoleJauaE> aqnd lenueyy c ay$~o aldwexs
uo!g=>auuo~ ~o$e~aua6 aspd lenuen 9’s
Note) Calculate the MPG cable max. Length as refer to the following calculation.

MPG needs a DC5V power supply and the voltage must be less than 0.2V dropping.
(the 0.2V dropping includes the resistance in the cable.)

02,0.1x Rx2L 0.1 : MPG power supply current O.lA


. - R : Resistance per wire length( R/m)
m m : Wire Number(Both OV and 5V)
Because
L : Cable length(m)
m
-
L<--
R

Example: In case of cable A66L-0001-0286


It has 3 pairs signal wires and 6 power line wires(20/0.18, 0.0394 R/m).
If the cable is used and each 3 wires are used for OV and 5V power line, then
max. cable length is as follows.

3
LI - = 76.75(m)
0.0394

The answer is 76.75m, if MPG unit is +l.


(But FANUC decide any cable must be less than 50m.)
The answer is 38.37m, if MPG units are 2.
The answer is 2558m, if MPG units are 3.

If the customer will use a some other vender’s MPG ,not FANUC’s MPG, the electrical
condition must be as follows.

HAn. HBn signals form MPG and CNC internal pulse are as follows. A cycle of the HAlHB
pulse T1 must be more than 200 iu set and 4/T1 must be more than 50 p sec.

1 i
I
f i b
!_
T i i
Tl‘-4
J 1
HAn f 1
T1 i t
;
-7-L I iI t
4 I f 1
HBn
4
LL
in the direction of +

in the direction of - I
Normal wheel f I Reverse whee I
L
f!
I Reverse whee I
Cl ick
point

TITLE
Dispersion I/O Type Operator’s Panel
Connection Manual
DRAW. NO. CUST.
A-73167E/OZ

SHEET
EDIT. DATE DES I G. DESCRIPTION FANUC LTD 0121

1
And the receiver circuit is as follows.
m---c -_----m-m---
i r
I 1 I
+sv Fi lter i
I 1 1 I
i 1 I i

;~/{_i;;:-

A- I I circuit I
_L i
ov ’ I ov
’ I 1
1 L ~~~~~------~-~~ -- J

VIH,VIL level at Connector pin


If Vin low to high, VIHmust be higher than 3.7V.
If Vin high to low, VILmust be lower than 1.W.

3.7 Transit terminal connection

This terminals are used to relay the signal on the operator’s panel. These signals are not output
to CNC with 110 Link. Following example is transit of ON/OFF control signal for power supply.

-.-.-.-.-.-.-.-. Oeerator’sqanel
.-.-. .-.-.-.-.-.-.-.-.-. 1
i Input unit
CN2 PCB CM58 i
ON switch i
; TRI TRI i
- 1 ‘Al5 i
i i
i
OFF switch a TRZ B,S TR2 i
’ 2 . i
I i I i
i
; TR3 3 A,6 TR3 i
1
i
i
i_._._.-.-._.-.-.-.-.-._.-.-.-.-.-.-.-._._._*

Recommended connector CNl for cable Housing : AMP 2-178288-3


Contact : AMP l-175218-5
Recommended connector CM58 for cable HIROSE HlF3BA-34DA-2.54R

TITLE
Dispersion l/O Type Operator’s Panel
Connection Manual
CUST.
DRAW’
No*A - 7 3 1 6 7 E / 0 2
SHEET
EDIT. DATE DESiG. DESCRIPTION FANUC LTD 0131

I
4. DI/DO address

4.1 Keyboard

(In case of small type operator’s panel)


DUD0 address of Keyswitches and LED on the keyboard are as follows.

Xm+4Nn F3 _ F2 Fl Dl Cl 61 Al
Xm+SNn+l F4 02 c2 B2 A2
Xm+6Nn+2 04 D3 c4 c3 B4 B3 A4 A3
Xm+7Nn+3 F6 F5 D5 c5 B5 A5
Xm+8Nn+4 F8 D6 C6 B6 A6
Xm+9Nn+5 08 C8 68 A8 A7
Xm+l ONn+6 F9 D9 c9 B9 A9
Xm+llNn+7 FIO D10 Cl0 BIO Al0

Keyswitches/LED position
, 9

* l!!zlUD l!!IKzlleruu~m

B p1um l!ExzKl plreru

c tzlum l!TKl q pru

D l?IKzlle_l r!KxTl pIpIp

; lzrKl rYIxTzl q DPI


4
Address -+ 1 2 3 4 5 6 7 8 9 10

Note) T type : 42 keys , M type : 46keys


In case of the T type operator’s panel, keyswitches at the marking are
I
not mounted.

TITLE
Dispersion I/O Type Operator’s Panel
Connection Manual
DRAW. NO. CUST.
A-73167E/02

SHEET
EDIT. DATE DES I G. DESCRIPTION FANUC LTD 014/
I
(In case of fullkey type operator’s panel)
DVDO address of Keyswitches and LED on the keyboard are as follows.

Xm+rllYn Fl Cl Al F6 D6 C6 B6 A6

Xm+SNn+l c2 A2 F7 c7 A7

Xm+6Nn+2 F3 C3 A3 F8 D8 C8 88 A8
Xm+7Nn+3 F5 F9 D9 c9 B9 A9
Xm+8Nn+4 02 C5 A5 FlO DIO Cl0 810 Al0
Xm+9Nn+5 D4 B2 Fll Dll Cl1 Bll All
Xm+l ONn+6 04 Fl2 012 Cl2 812 Al2
Xm+l lNn+7 F13 013 Cl3 B13 Al3

Keyswitches/LED position

A IzxzlU IZIUPJ IzlUUUUU

B rl rl rzl rzlUUprUU

c rzrller q lpIler Izrzl~~~rrl

D PI rzl rl IzxzlUUUU

; PI PI rlrlrl I!zlUUDUU
4
Address - I 2 3 4 5 6 7 8 9 10 11 12 13

Note) Both of T type and M type : 53keys

TITLE
Dispersion I/O Type Operator’s Panel
Connection Manual
DRAW. NO. CUST.
A-73167E/02

SHEET
EDIT. DATE DESlG. DESCRIPTION FANUC LTD 015/
I
a

4.2 Other output signals

Dl address Signal Name


Xm+O.O * OVA
Xm+O.l * OVB
Xm+0.2 *ovc Override signals
Xm+0.3 * OVD Note)
Xm+0.4 * OVE
* Xm+O.5 KEY Program protectsignal

Note) Override signals( * OVA- * OVE)


Table of gray code output is as follows.

, % 0 1 IO 20 30 40 50 60 70 80 90 100110 120 130 140150 160170 180 190 200


*OVA0 1 q 0 0 11 0 0 110 0 110 0 110 0
,*OVB 0 0 1 1 1 1000‘01111’0000111
*ovc 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1
*OVDO 0 0 0 0 0 0 0 1 1 I 1 1 1 1 I 1 1 1 1 1.
,*OVE 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I 1 1 1 I

5. EN/DO mapping
I/O address map is as follows.

t DI map DO map
Xm Override etc. Yn
Xm+l Yn+l
Xm+2 Normal DI Yn+2
Xm+3 Yn+3 Keyboard
Xm+4 Yn+4 (LED)
Xm+5 Yn+5
Xm+6 Yn+6
Xm+7 Keyboard Yn+7
Xm+8 (Keyswitches)
Xm+9
Xm+lO
Xm+ll
Xm+12 (1st MPG)
Xm+l3 (2nd MPG) MPG
Xm+l4 (3rd MPG)
Xm+l5 Resen/e

TITLE
I Dispersion I10 Type Operator’s Panel
Connection Manual
CUST.
DRAW*
No’A - 7 3 1 6 7 E / 0 2
SHEET
EDIT. DATE DES i G. DESCRIPTION FANUC LTD 016/
I
01 mapping should be assigned 1 group = 16 byte mapping and DO mapping should be assigned
1 group = 8 byte mapping. The reason is as follows.
MPG interface(the counter for MPG) uses Xm+lZ-Xm+14 area and it is fixed. And if MPG
interface will be used, Xm+12-Xm+l4 area must be assigned. therefore, in case of i series and
using MPG interface, DI mapping must be assigned 16 byte mapping. MPG counter area are
directly
processed by CNC software. So you must not use this area by customer ladder.
It is possible to assign any address for this operator’s panel. But in Dl address, each CNC have
some fixed address that is directly processed by CNC software. So, as refer to the following
mentionassign the DI mapping.

Directly processed address by CNC(in case of FSI 8,16)


7 6 5 4 3 2 1 0
SKIlW ESKIP -MIT2#1 +MITZ#l
---~-~-~~~--I.~~---I-----~ -MITl#l +MITl#l
------w-w-- ZAE#l ------
XAE#l
x0004 SKIPG#l SKIP5#1 SKIP4#1 SKIPWl SKIP2#1 SKIP8#1 SKIP7#1
SKIP#l ------
ESKIP SKlPS#l SKlP4#1 SKIP3#1 ZAE#l
-----L----- YAE#l - -----
XAE#l
I I I SKIP6#1 I I I kKIP2#1 I SKIP8#1 I SKIP7#1
x0005
X0006
x0007 *DEC7#2 * DEC6#2 *DEC5#2 *DEC4#2 * DEC3#2 *DEC2#2 *DECl#2
X0008 * ESP 1
x0009 1*DEC7#1 *DECGfll *DEC5#1 *DEC4#1 * DECWl *DEC2#1 *DECl#l
x0010
x001 1
x0012
SKIP#2 -MIT2#2 +MIT2#2
SKIP6#2 -a----------w-----v -MIT1#2 +MIT1#2
------ ZAE#2
------m-w-- XAE#2
x0013 SKIP5#2 SKIP4#2 SKIP3#2 SKIP2#2 SKIPW2 SKIP7#2
SKIP#2 SKIPW2 SKIP5#2 SKIP4#2 SKlP3#2 ------------I------
ZAE#2 YAE#2 XAE#2
SKIP2#2 SKIP8#2 SKIP7#2
#I means the signales in 1st path. #2 means the signals in 2nd path. And up column means the
T series signals and down column means the M series signals.

Ex. In case of 16 bvte mapcWa start from X0006 for DI area.


tX0006 1 Override etc.
- * DECn#2 Fixed signals
11 Normal DI - * ESP Fixed signal
- * DECn##l Fixed signals

lx001
0 I
lx001
1 I
.....................
f - -ii ias& i$-Gipping start from X00&; ---*------:
Keybosrd
i * DECn#l and * DECn#2 singals which are i
(Keyswitches) i address fixed signals can be used any time. I
: And * ESP signal can be placed at +24V 1
.1
! common fixed address. *1
II
i But SKIP signals can not be used.
:1 Don’t map the * ESP signal matrix DI area. !
1X0018 (1st MPG) I II II
. . . . . . . . . ..I....... . . . . . . . ..I....... . . . . ..I........
IX0019 (2nd MPG) 1 MPG
X0020 (3rd MPG) 1
x002 1 Reserve

TITLE
Dispersion l/O Type Operator’s Panel
Connection Manual

I I I I DRAW’
No*A - 7 3 1 6 7 E / 0 2
I
I
CUST.

SHEET
EDIT. DATE DES I G. DESCRIPTION FANUC LTD 0171
6. Outline In case of small type operator’s panel

164 I

.
_33z-
01 +-
r -- - -------_

c J
c

CD
. @
[rnl~l -- I

081

TITLE
Dispersion 110 Type Operator’s Panel
Connection Manual

I DRAW. NO.
A-73167E/‘OZ

EDIT.
I
DATE
I
DES I G.
I
DESCRIPTION
I FANUC LTD I
SHEET
018/
Y

In case of fullkey type operator’s panel ------m--B__

TITLE
Dispersion I/O Type Operator’s Panel
Connection Manual
DRAW. NO. CUST.
A-73167E/02

SHEET
EDIT. DATE DESIG. DESCRIPTION FANUC LTD 019/

I
a

7. Specification
7.1 Environmental Requirement
9
Temperature At operation o”c+80c
around a unit Storing or transporting -20°C --60°C
Temperature Max. l.l”C/min
variance
Humidity Normally 75% or less (Relative humidity)
Short time(Within one month) 95% or less (Relative humidity)
Vibration Operating 0.5G or less
Atmosphere Normal FA atmosphere(Consult us when using the system under
environments with higher degree of dust, coolant, or organic solution.)

7.2 Order specification


Name Specification Note
Distributable I/O type AOZB-0236~C14WTBS Small,T typeSymbolic keysheet
Operator’s panel AOZB-02360C141#TBR Small,T type,English keysheet
A028002360C14WfVlBS Small,M typeSymbolic keysheet
A02B-02360C141#MBR Small,M type,English keysheet
Distributable I10 type A02B-02360C14O#TBS Fullkey,T typeSymbolic keysheet
Operator’s panel A0280023604O#TBR Fullkey,T type,English keysheet
A028002360C14O#MBS Fullkey,M typeSymbolic keysheet
A02B-02360C14O#MBR Fullkey,M type,English keysheet
Fuse(Spare part) A03800815KOOI ?A

7.3 Operator’s
. panel specification
Item Specification Note
Normal DI points 24 points 24V type input
Keyswitches 42 keys : T type Sheetkey type, Matrix Dl
46 keys : M type
LED Color : Red Attached to all keyswitches,Matrix DO
Override rotary switch 5 bit Gray code output
Emergency stop awitch 1 bit
Program protect key 1 bit
MPG interface Max. 3 units i series is only available.
Interface to CNC FANUC 110Link Max. 16 modules or total points max.
connection 102411024 will be available.

TITLE
Dispersion I/O Type Operator’s Panel
Connection Manual
CUST.
DRAW-
No’A - 7 3 1 6 7 E / 0 2
SHEET
EDIT. DATE DESIG. DESCRIPTION FANUC LTD 020/
I
74. Power supply specification 7
Voltage Capacity Note
DC24Vt 10% (from Power connector CPDI, Including all DI consumption
including momentary values) 0.4A

75. Normal DI signal definition


[Capacity DC30V, l6mA or higher
Interconnect leakage current in closed circuit ImA or less(at 26.4V)
interconnect voltage drop in closed circuit 2V or less(including the voltage drop in the
cables)
Delay time Delay time of receiver IC : 2ms(MAX)
Need to consider about the serial communication
(110 Link)delay between CNC and operator’s
panel 2ms(MAX)+Scan cycle of ladder(Scan cycle
is different each CNCs).

TITLE
Dispersion l/O Type Operator’s Panel
Connection Manual
CUST.
DRAW-
“’ A - 7 3 1 6 7 E / 0 2
SHEET
EDIT. DATE DES I G. DESCRIPTION FANUC LTD 0211
I
8. Others
The keyboard of this operator’s panel is a matrix composition. When three or more keys are pushed,

the bypass current cause unrelated key to be available. This malfunction can be prevented with ladder

program. One example is shown as follows.

(Elimination rule of malfunction)

When three keyinputs or more is input, all the keyinput since the third is made invalid.

However, when the number of all keyinput becomes two or less because keyinput was lost, all
keyinputs are made effective.

(Operation of ladder program)


The example of the operation of ladder program is shown about matrix DI composed of
8bits x 8commons as follows.

State (a) State (b) State k)


Com. I i nel (Xm+4) Com. I i nel (Xfrr+4> Com. 1 i nel (Xm+4)

Com. I i ne2 (XI&> Com. I i ne2 (Xm+5) Com. I i ne2 (Xm+5)

Com. I i ne3 (Xm+6> Com. I i ne3 (Xm+6) Com. I i ne3 (Xm+6)

Com. I i ne4 (X*7) Com. I i ne4 (X*7) Com. I i ne4 (Xm+7)

Com. I i ne5 (Xm~8) Com. I i ne5 (Xm+8) Com. I i ne5 (Xm+8)

Com. I i ne6 (Xm+9> Corn. I i ne6 (Xm+9> Com. I ine6 (Xm+9)

Com. I i ne7 (Xm+lO> Com. I i ne7 (XWl0) Com. I i ne7 (Xm+lO)

Com. I i ne8 (Xm+l 1) Com. I i ne8 (Xm+l


1) Com. I i ne8 (Xm+l
1)
I I I I I I I l I I I I I I I I I I I I I I I I

State (dl State (e) State Ol


Com. I i nel (Xm+4) Com. I i nel (Xm+4) Corn. I i net (Xm+4)

Com. I i ne2 (Xm+5) Corn. I i ne2 (Xmt5) Com. I i ne2 (Xm+5)

Com. I i ne3 (Xm+6> Com. I i ne3 (Xm+6) Corn. I i ne3 (Xm+6>

Com. I i ne4 (Xm+7) Corn. I i ne4 (Xm+7) Com. I i ne4 (Xm+7)

Corn. I i ne5 (Xm+8) Com. I i ne5 (Xm+8) Corn. I i ne5 (Xm+8>

Corn. I i ne6 (Xm+S) Corn. I i ne6 (Xm+9) Com. I ine6(Xm+9)

Com. I i ne7 (Xm+lO) Com. I i ne7 (Xm+lO> Com. I i ne7 (Xm+lO)

Corn. I i ne8 (Xm+l


1) Corn. I i ne8 (Xm+l
1) Com. I i ne8 (Xrtr+l
1)
I I I l I I I I I I I I I I I I I I I I I I I I

0 : Keyswitch OFF(“0”) 0 : Keyswitch ON(“l”)

TITLE
Dispersion 110 Type Operator’s Panel
Connection Manual
1

DRAW. NO. CUST.


A-73167E/02

SHEET
EDIT. DATE DES I G. DESCRIPTION
FANUC LTD 0221
[l] The number of datalines where the keyinput exists is examined.

Logical add Rl of the data of all addresses is calculated. The number of bits which are “I” in the 8bits

data of RI corresponds to the number of datalines where the keyinput exists.

(1) When the data of RI is corresponding to OOh, there is no bit which is “1” in the data of Rl.

Ex. State (a) : Rl =(OOOOOOOO)- There is no dataline where input exists.

(2) when the data of Rl is corresponding to the data in undermentioned datatablel., the number

of bits which are “I” in the data of RI is one. Similarly, when the data of Rl is corresponding to
G
the data in datatablez., the number of bits which are “1” in the data of Rl is two.
Ex. State (b) or (c) : RI = (00000100) - There is one dataline where input exists.
Ex. State (d) or (e) : Rl = (00010100) - There are two datalines where input exists.

(3) If the data of Rl is not corresponding to OOhand the both datatables, the number of bits which
are “I” in the data of RI is three or more.
Ex. State (f) : RI = (00110100) - There are three datalines where input exists.

Data table 1. ’ Data table 2.

00000001 00000010 00000011 00000110 00001100 00011000


00000100 00001000 . 00110000 01100000 11000000 10000001
00010000 00100000 00000101 00001010 00010100 00101000
01000000 10000000 01010000 10100000 01000001 10000010
00001001 00010010 00100100 01001000
10010000 00100001 01000010 10000100

[2] Judgment 1
(1) If there is no dataline where the keyinput exists.
- Any key switch is not pushed. : Ex. State (a)
(2) When the keyinput exists in two datalines or less.
- To [3]
(3) When the keyinput exists in three data lines or more.
- There are three keyinputs or more. It is invalid keyinput. : Ex. State (f)

TITLE
1 Dispersion l/O Type Operator’s Panel
Connection Manual
CUST.
OR*‘.No’ A - 7 3 1 6 7 E / 0 2
SHEET
EDIT. DATE DES I G. DESCRIPTION FANUC LTD 0231
I
.

[3] When the keyinput exists in two datalines or less, it is examined whether two or more keyinput
exists on the same dataline.
The data of all addresses is subtracted from logical add Rl and subtraction result R2 is obtained.
There are no two or more keyinput on the same dataline if it is R2=00h.
Ex. When there is one dataline where input exists.
State (b) : R2 = FCh
State (c) : R2 = F8h
When there are two datalines where input exists.
State (d) : R2 = OOh
State (e) : R2 = FCh

[4] Judgment 2
(I) In case of R2 =OOh - There are two or less datalines where input exists, and there are no
two or more keyinputs on the same dataline. In this case, the
numbers of all keyinputs are one or two. It is effective keyinput.
: Ex. State (d)
(2) In case of R2#00h - There are two or less datalines where input exists, and two or
more keyinputs exists on the same dataline. To [5].

[5] Judgment 3
When there is one dataline where input exists - To [6].
When there are two datalines where input exists - There are three keyinputs or more.
It is invalid keyinput. : Ex. State (e)

[6] Subtraction result R2 is added to logical add RI. If this addition result is OOh,the number of all
keyinputs is two. Ex. State (b) : RI + R2 = 04h + FCh = OOh
State (c) : Rl + R2 = 04h + F8h = FCh

[7]Judgment 4
In case of RI + R2 = OOh - There is one dataline where input exists, and there are two keyinputs
on this dataline.That is, because the numbers of all input are two keys,
it is effective input. : Ex. State (b)
In case of Rl+R2 # OOh - There are three keyinputs or more on the same dataline.
It is invalid keyinput. : Ex. State (c)

[8] Only when the keyinput becomes effective because of judgment l-4, all DI data (Xm+4-Xm+l l) is
used by the ladder program.

TITLE
Dispersion I/O Type Operator’s Panel
Connection Manual
DRAW. NO. CUST.
A--73167E/02

SHEET
EDIT. DATE DESK DESCRIPTION FANUC LTD 024/24
I
’ LOS-SiZO6ELVPP
pued Joqerado saps ? ueqmu~
YWN anuej 39 W$ W!M an JO4
Apgeredas parapro aq qsnur pued s!yl
paxaldglnlu
n ale s)ndul
gun uo!)~auuo~ pued ro$erado JOJgO/366k CL-~ ‘ON fki!MeJa l
:su!equo3 uo!gaas s!yl
I/O Module for Operator’s Panel
Connection Manual

-Item-

1. Total connection diagram

2. Each connections
2.1 I/O-Link Connection _ -
2.2 Power supply connection
2.3 DVDO Connector pin assignment
2.4 DI(Normaf input signal) Connection
2.5 Di(Matix input signal) Connection
2.6 DO(Output signal) Connection
2.7 Manual PukeGenerator Connection

3. Module outline

4. Specification
4.1 Environment requirement
4.2 Order specification
4.3 Module specification
4.4 Power supply specification I
4.5 Dl(lnput signal definition)
4.6 DO(Output signal definition)

5. Other notices
5.1 DO signal action when system alarm is happened
5.2 DVDO mapping
5.3 DO action when the DO Power (DOCOM) ON/OFF
5.4 Parallel connection of 00 signals
5.5 Alarm detection of DO signa!s

I
i
03 1 96.11.1 Jinnai Page 016 is modified. w TITLE
L A 1/O Module for Operator’s Panel
02 96.10.15 Jinnai Page 003 i s modif ied. Connection Manual
3
DRAX50.
01 96.8. 3 Jinnai PN& A-71 f 996/03 CW-
1 , I

’ Em. DATE DESi G. [ XXR IPT1l:N cc; 1’


: F&UUC LTD !SxEET
1. Total Connection diagram

I/‘0 UNIT

I---@JDlI3
l/O LINK
JDlA

CE53

JA3

CE54

+24V Power CPDl(fN)

+24V Power CPDl(OUT)

Note) i series CNC is only possible to use the MPG interface on this l/O module.
If i series CNC uses some I/O unit having MPG interface (ex Dispersion type ii0 module for
panel) and this I/O module, the MPG interface nearest the CNC is only available
on the I/O-Link connection.

‘lflE t/O Module for Operatots Panel


Connection Manual

1 Diur-H0.A-71 199E/02

EDIT.
I DAlE DESK.
I
DESCRlPTlcN
I FANUC LTD IsHfET 002,’
.

2. Each connections
2.1 I/O-Link Connection
Refer to each CNC connectjon Manual, afl I/O-Link connection methods are in common.
But it is not possible to use the below cbnnectors which will be used for the main board
of the i Series.

Not avaimbie connectors for the I/O Modufe for Operator’s Panel
Specification JMaker
Connector Housing Fi-200CV7 IHROSE
Connector Housing and Fl30-ZOS-CV7 fllROSE
IConnector I -1

2.2 Power supply connection


Supply a power form the connector CPDI (IN). That is for the PCB activity and
all Di power. And the PCB has connector CPDl(OUT). It will be useful for branching off the
power. The power supplied form CPDl (IN) is through the PCB and output form CPDl (OUT).

CPDl (INI

24V power

CPDl (OUT)

24V power

Recommended connectOr for cable : B AO28-012O-K3Z3 K324


(Including below connector and case)
a(Housing : AMP M+8%8-3 l-1 78288-3)
(Contact : AMP l-175218-5)

Note) Both connectors CPDl (IN) and CPDl(OUT) are same speMcation. And tfrere is not
indication of (IN) and (OUT) on the PCB.

Note) Power supply for the 110 module must not turn off at operation. If +24V is turned off at
operation, CNC happen to get system alarm(CommunicatM alamr between CNC and l/O
module). +24V for I/O module must be supplied before or same time CNC power on.
And +24V for I/O module must be turned off after or same- CNC power off.

I/O Module for Operator’s Panel


Connection Manual
’ UJSf.
‘W-A-71 199E/O2
SHEET
EDIT. I DATE I DESIG. I DESCWPTIOFI 1 FANUC LTD I 003 ’
2.3 DVDO Connector pin assignment

CE53 CES4
1
II A I 8 i

I 02 I N. C. 1 +24V 1
i 03 I -xlaco.o I xwo.1 I ! 03 i htd.0 i ml?+l_f i
--i-
IO41 xmo.2 I xh4.3 f I 04 i Xml.2 i xfwl.3 f
IO5 I xJw.4 I xllPo.5 I
tO6i xmto.6 i X&.7 1
I 07 T YrPo.0-1 Yn4.1 1 i 07 : Yn+3.0 i Yn+3.1 i
t 08 i Yn+3.2 I Yrw3.3 I
I09 i ~d.4 I ~~4.5 i i 09 I Yn+3.4 1 Yn+3_5 I
I10 1 Y&.6 t Yn4.7 ! i 10 i Yw3.6 i ym3.1 1
11 1 Yn+l.O 1 Yr?+l.l 1 Ywt.0 Yfw4.0
12 1 Yn+l.2 I Ywl.3 I YIw4.2 Ywa.3
rirm.4 I Y~+I.S i i 13 i Yn+4.4 1 Ywa.5 I
I 14T_ Yn+l.i I Yrwl.7 I I 14 I Yn+4.6 I Yw4.7 I
15 I Yn+Z.O 1 Yfw2.1 i ’ 15 : Yn+5.0 1 Yn+5.I 1
16! Yw2.2 1 Y&.3 , 16 I Yn+5.2 1 Yrw5.3 j
117 f Yn+2.4 1 Yn+2.5
78 1 Yw2.6 1 Yw2.7
191 KYDO Km
201 KYD2 KYD3 I
211 KYD4 1 KYDS
221 KYD6 Km ;
23 ( KCYI Km !
24 I KCU3 1 KCM4 i
t251 DOCOM I OocoY I

Connector spec. for flat cable : AO2B-O120-K342 (HIROSE HIFBB-50th2.54R) 50 contacts


Wire spec. for flat cable : AO2B-O120-K886 (5Ovvires61m)

) f*TLE i/O Module for Operator’s Panel


Connection Manual

I I
1
I
I
I
I
*wo”A-71199E,‘02 IcusT.
1

DAlE DESlG. DESCRIPTION FAhWC LTD ‘- m/’


2.4 DI(Normal input signal) Connection
016 points

Pin No.

; CE53(802)
+24V
-i- + CE54(802)

d CE53(B05)
I
XmO.6 1 -I A CE53(A06)
,Rd 4
f+vd
& CE53@06)
~~7----“;RV] i 7 ,

CE54(A03)

CE54@03)

CE54tAO41

xw1.3 1R”i i T + CE54@04)

CoMl 1 b CE54(A02)
1
J
ir CE53WIlL @If),
CE54(hOI>.!BOl)

L , 'lnf I/O Module for Operator’s Panei


ConnectionManual

--r---T
t t -I--
t l m--A-71 199E/02 / as’.
I

EDIT. DATE DES I 6.


?
DESCRIPTloN I FANUC LTD =’ N%
1 !
I
(2.4DI(Nomal input signal) connection continuing) I

Note) Xm+l .O-Xm+l.7 have a commcn . line which is possible to select the source/sink tvpe.
4
If COMl(CEWA02pin) is connected to +24V, the DI signal logic is negative.
But in this connection, if the 01 signal wires happen to drop the ground levef, the status of
the Df signal is same as the 01 signal is ‘ON”. From the safety viewpoint, COMl
(CE54AOZpin) shouid be connected OV.

Note From the safety viewpoint, Emergency Stop signal must be assigned on the address
Xm+O.O-Xrw0.7. As refer to the 5.2 DVDO mapping, ass@n the Emergency stop 01.

Note Xm+O.O-Xm+0.7 common line are fixed. So, if these 01 pins in this address open, the status
of these one stay ‘0”. And in case of Xm+l .O-Xm+? .7wbch have a selectable common
line,
if tie COW (CESbAO2pin) is connected to OV and these 01 pins open, the status of these
one stay ‘0”. And if tie COMl(CE54-A02pin) is connedeb to +24V and these DI pins open,
the status of these one stay T. And if the COMl(CE54402pin) is not connected to OV or
+24V and these 01 pins open, the status of these one don’t care.

‘m l/O Module for Operator’s Panel


Connection Manual

~w-RA-71199E/02_ ~JS
I
EDITa 1 DATE 1 DESK. DESCRlPff
ON FANUC LTD iwT 006 ’
I
I -0 _x-. -:.:-* ‘Jr ,‘a.: - 1..

3.5 DI(Matrixinput signal) connection


OS6 points

*KCWl
*KM2
*KCM3
*KCM4

*KCfdS

IrcKCMG

HcM7

,CE53(820)
I I i
i
i
i
I
i I:
,CE53(A21)
J 1 iI
,CE53(B21) 1 i
/ \ I
j
,CE53W2) ]
i

I
> CE53(B22) Ib

Note)Insert diode for preventing short cut current in all part oftheswitchesas refer to the below
figure. Ifthe customer circuit does not have these diodes, you can not input more thantwo
closedswMes. Ifyou input 3 or more closed switches, DI data may not be correct.

l/O Module for Operator’s Panel


Connection Manual

I I I Imu’ m-A-7119QE/02

SHEET
1 afsT*

EDIT. I DATE I DESIG. I


DESCRIPTION
I FANUC LTD I 007;
2.6 DO(Output signal)connection

056 points

I-Pin No.
CE53M25,825)
OOCOM
7 $E54(A25. 824.
-Address f I 1

i 1
I
I
I ! I 1 +24V OV : j
24V Power
I I
I I
’I I ! j
I
1
j $
I
1
1
Yrko
.0
,
CE53(A07)LT
: Relay *

I
/ iDV; j I
i
I
Yn+o. 1 mi-+ &53(807)
I
i YmO.2
j or+ &CE53 (A081
i
Yti.3 ,~p--f p53(~08)
I

j
I I
Yn+o. 4
I I

~=--~ ACE53 (A091


I i
~I-? &CE53(B09)
I
I
Yn+o. 5

f
i

,,
i

I
i
I

CE53(All) 1
!
CE53(Bll)
i!

I 7+ rCE53 (AOl,BOl)
I 1CE54(AOl,BOl)

T*TE I/O Module for Operator’s Panel


Connection Manual

DESCRIPTMU 1 FANUC LTD Is= 008/


1 -Pin No.
I V
1CE53(A25,B25)
DOCOM 1CE54(A25.624,825)
, Address 71: j j
I . I i
B1t I
I
I
I

Y"+2.1 jD"+-i (B15)


Yrw2.2 (Al 6)
(B16)
(Al7)
(Bl7)
(Al 8)
(Bl8)

(AO7)
(807) j
(A081
@08) I
I
(A091 i
(BO9)
(A101
Yrw3.7 ACE54 (BlO)
I

n+ ~CE53(AOl,BOl)
1CE54(A01,507)

l/O Module for Operator’s Panel


Connection Manual
, ~
Diun.N0.A-71 199E/02 us*.

EDIT. DATE DESIG. DESCRIPTION FANUC LTD ‘IIEIET 009/


I
1

7Pin No.

CE53M25.825)
4 /
Address : '
I
S
I
I Bit
I
I
1 i
1 1-a-f

I,
Yn+4.1 [ t CE54 (Bll)
DV/ t 3

Yw4.6 . ’i t CE54 (A14)


{DVy=+-Q
Yn+4.7 CE54 (B14)
iI
,
i

Yn+5_0 CE54 (Al5)

Tim I/O Module for Operator’s Panel


Connection Manual

*-*A-71 7 99E/02 cusT-


1
1 1
EDIT. 1 DATE 1 DESJG. 1 DESCRIPTION 1 FANUC LTD JET OlO/
-PPi NG.
v
;CE53M25.625)
DOCOM
&CE54M25.824.B25
I
l i j7,
Address I i

II r--Bit I
i
I

i i i

’ 1
I

I L
v

!
I
Yn+6.1 f---- CE54(819)
m/J 7
Yn+6.2 [F-+ CE54(A20)
I

I
I Y~6.5 1 CE54@21)
:I Ytw6.6 _I CE54w2l
\
!
I
i A
i r
77//
v
m
I CE53(AOl.B01)
.CE54(AOl.
BOl)

‘IRE t/O Module forOperator’s Panel


Connection Manual
1
[nun'HD.A-71199E/02 assT.
I 1
SHEET
DESCRIPTION FANUC LTD OlV
I
FGRumxuwm., . ‘IDLi’G?2J~.?~~F~~.~

2.7 Manual Pulse Generator Connection


Example of the 3 Manual pulse Generator connection. i series CNC is only possible to use the
MPG interface.

I/O module Mama I pu 1se generator

JA3(PCR420LMDT) MamaI pulse generator#l

Yawl pulse generator ?#3

rr&&j

Wiring
Terminal ManuaI Pulse Generator
r ------- 7 f .. am.
It i t
HA1 ! ?RD A
Hm :’ ;7”H -L%:,
$ !+$g 1 +%I
I
ot’
I - 1
*J3 dR0 t\ I
i#32h;8 if;; 11 ;
+!w
1
9v i’l ;3 8K I
&s :OBK A I
3 WH / \ 1
m3i6 s L
1
,
+5v ;z I
OVb : 1 6K I
I
T-Shield -’
GND
Cable Jifing I
I i

Recommended wire material : A66L-OOOl-O286(#2OAWG X 6+#!24AWG x 3pairs)


Recommended connector : A02B-O120-K303( Including below connector and case)
(Connector : HIROSE Fl40-2015S Soldering type)
(Case : HIROSE Fl40-2006)

Recommended cable : AO2B-O120-K841(7m) (MPG 3 units)


A02B-O120-K848(7m) (MPG 2 units)
.
A02B-O120-K847(7m) (MPG 1 unit)
(These cables don’t in&de the wiring pa in the figure.)

” ‘lTtE 110 Module for Operator’s Panel


Connection Manual

ww’p.A-77 799E/02 cw-

EDIT. DATE DESlG. DESCRIPTION


I FANUC L-l-0 I‘= 012;’
I
I
-m SWKCb~*NW-A3A,~ Q
” * 4i:. 0 )!..
;

Note) Cakuiate the MPG cable max. length as refer to the foibwing calculation.

MPG needs a DC5V power supply and the voltage must be less than 0.2V dropping.
(the 0.2V dropping Mudes the resistance in the cable.)

O,>O.lxRxZL 01. : MPG power supply current O.lA


-- R : Resistance per wire length( Q/m)
m
m : Wke Number(Both OV and 5V)
Because
L : Cable length(m)
???
LI-
R

Example: In case of cable A66L-OO01-0286


It has 3 pairs signal wires and 6 power line wires(20/0.18,0.0394 R/m).
If the cable is used and each 3 wires are used for OV and SV power line, then
max. cable Iengti is as follows.

3
L s - = 76.75(m)
0.0394

The answer is 76.75~1, if MPG unit is 1.


(But FANUC decide any cable must be less than 5Om.)
The answer is 38.37m, if MPG units are 2.
The answer is 2558m, if MPG units are 3.

‘IU I/O Module for Operator’s Panel


Connection Manual
CWT.
MU’.aA-71 199E/02

Em. DATE DESK DESCRiPTiON f FLUUUCLTD I== 073,'


I
If the customer will use a some other vender’s MPG ,not FAWC’s MPG, the electrical
condition Must be as foibws.

HAn. HBn signak form MPG and CNC internal pulse are as f&lows. A cycle of the WA-tB
pulse T, must be more than 200 p set and 4/T, must be more than 50 p sec.

in the direction of +

in the direction of -
Reverse whee I

Reverse wheel
Cl ick
point

And the receiver circuit is as follows.

I t
IOK Q
R
A

-L I
1 circuit
_L
I
i
ov I
I uv I
i
1

Vm,Vu,level at Connector pin


If Vin low to high, V,+,must be higher than 3.7’V.
If Vin high to low, VIL must be lower than 1SV.

I
‘W I/O Module for Operator’s Panel
Connection Manual

I I I I DRM WI* A-71 199E/O2 1 cusT’

SHEET
EDIT. DATE DESK DEScRlPTlON FANUC LTD ow
3. Module outline

z Note. The lead wires are protruding from the


0 t
z back side of P.C.B.
Therefore, Take enough space. (more than 5mm)

DC24V pmer input


/ interfaceof M. PA.
/ Interface of I/O Link
Ill/DOInterface of Operator's panel

4&
lf3

Space to mount plate (Backsid&

‘m I/O Module for Operator’s Panel


Connection Manual

I I I m**mA-711 99E/02 I""'-

SHEET
UESCftlPTlOlU
I FANUC LTD I 015!
4. Specification
41. Environmental Requirement
9
_. Temperature ‘At operation 0°C - 5%58”C
.
@ m St&g or transporting -2O”C-60°C
around a unit
/Temperature I
Max 1.1 “C/min -
.variance 1’
Humidity Normally 75% or tess (Relative humidity)
Short time(VVlthin one month) 95% or less (Relative humidity)
1
Vibration Operating OSG or tess I
Atmosphere Normai FA atmosphere(Consuit us when us@ the system under environments
with higher degree of dust, coolant, or organicsolution.)
I
Other condition (1) Use the I/O module in a cabinets that is &ways completely closed.
0 c +eceF
I

42. Order specification


Name I Specification I Note
I/O module for 1A2OB-2002-0470 /Normal 01: 16 points
1

Operator’s panel Matrix Dl : 56 points


DO : 56 points
- with MPG inteticg
- ---
P c

Fuse( Spare part) ’ lAO3B-O815-KOOl [lA


.

43. Module specification


1
I
Item I Specification 1
1
Note I
Normal 01 points 116 points- 124Vtype input
Matrix 01 points 156 points(8 x 7) ,SVtype input ------j
DO points 156 points I24V and source type output I
Interface to CNC IFAkJC I/O-Link ll@x. 16 module&r total
connection pchts max. 1024/1024 wiil be

ffnPGinterface
I
/Max. 3 units
available.
Ii series is onlv available.
I
1

4.4 Power supply specification


I Module I Vottaoe Caoacitv I Note
/II0 module DC24V_ClO% (from tlncluding alI 01 consumption
iforOperator’s Power connector CPDI) 0.3SA No including DO consumption
panel (including momentary
values)

TITLE
I t/O Module for Operator’s Panel
I
Connection Manual
1
XAW. IYE CUST.
96. 11. 1 Jinnai Dparts are modified. A-71 1996/03
45. Dl(lnput signal definition)

(Normal input signal)


# .
,Capacity JDC30V, 16Worhigher 3
Intercontact leakage current in ciosed circuit 1mA or leaat: 26.4V) 4
Intercontact voltage drop in closed circuit 2V or less(&ing the voltage drop inthe
cables)
Delay time Delay time ofreceiver IC : 2ms(MAX)
Need to consider about the serial
communim (I/O-L.ink)deiay between CNC
and I/O mod& 2ms(MAX)+Scan cycle of
fadder(Scan wcfe is different each CNCs).

(Matrix input signal)


Capacity 1DCGV, 2mA of higher 4
Intercontact leakage current in closed circuit 10.2mA or iess(at 6V) 1
IIntercontact voltage drop in closed circuit lo.9v or less(at ImA)
Delay time Matrix scan cyde 16ms(MAX)+Serial I
communim (I/O-Link)delay between CNC
and l/O module2ms(MAX)+Scan cycle of
ladder(Scan cyde is different each CNCs).
Note) intercontact voltage drop in closed circuit must be 0.9Va less including drop of prevention
diode.

46. *DO(Output signal definition)


Maximum load current when driver in ON 12OOmA(ifxkding momentary values)
LSaturation voltage when driver is ON /lV(MAX) (Vbn 2OOmA loaded)
,Wtistand vottage 24V+20% (incfuding momentary values) .
Leakage current when driver is OFF 20 111Aoriess
.
Delay time Delay time ofdriver IC : 50 p s(MAX)
Need to consider about the serial
communication (l/O-Link)delay between CNC
and I/O module 2ms( MAX)+Scan cycle of
fadder(Scan cycle is different each CNCs).
Note) One of DOCOM pin must be less than O.fA

TITLE
f/O Module for Operator’s Panel
Connection Manual

I I I I DRM*w-A-71 199E/02 1 CW-

EDIT. I DATE I DESK. I


DESCRIPTION I FAIUUC LTD ISHEET
5. Other notices
5.1 DO signal action when system alarm is happened
If a CNC using the l/O module will happen system alarm or eomunication alarm between CNC
and the l/O module, all DOS in the mohule will turn off. The= situation sf7ould be understood.
And also same situation happens when the power off.

5.2 DVDO mapping


l/O address map is as foilows.

DI map DO map
1 xm otmal input
Yn I
xm+l Yn+l
XIII+2 YrW2 I
J Reserve
Yn+3 output
xm+3 1
Yn+4 1 signal
Yn+5 I
Yn+6
Yn+7 Reserve

01 mapping should be assigned 1 group, 16 byte mapping and DO mapping should be assigned
1 group, 8 byte mapping. The reason is as folfows.

MPG interfke(the counter for MPG) uses Xm+lZ+m+14 acea and it fixes. And if MPG
interface
will be used, Xm+l2-Xm+14 area must be assigned. And incase of i series and using MPG
intelface, DI mapping must be assigned 16 byte mapping- MPG counter area are directly
processed by CNC saftware. So you must not use the area by customer ladder.

There are DO afarm(over current. over heat) indication area in Xm+lS. (Refer to the
5.5 DO(Output detection of DO signafs) Also this area fixes in Xm+l5. And if tiis area wiil be
USed,
this area must be assigned. So in case of using this area, 01 mapping must be assigned 16 byte
mapping.

‘lfLE l/O Module for Operator’s Panel


Connection Manual
I
I m--A-77 199E/02 a~-
I I
EDIT. 1 DATE 1 DESK 1 DESCRIPTION FANUC LTD 018/
(5.2 D/DO mapping continueing)
It is possible to assign any address forthe I/O module. But in D1address. Each CNC have some
fixed address that is directly processed by CNC s&ware. So, as refer to the following mention,
assign the Di mapping. #

Direly
l
processed a ress by CNC(in case of FS18,16)
I 7 1 l6 5 4 I 3 2
8
ESKIP -----MLB---1fL
SKIP#I 1-B-W-- -IYIIT2~1 +W2#1 1 -MT141 4ITlt3
--~~L~~~~~-
x0004 SKIPW SKfPfi#t SKIP4#H SKW3#1 SKIP2#$T
SKlPlfl ESKiP I SKIPSit
-M-w-- i SKIP&l SKJFW LB----
zAE#l c
SK JP6#1 SKI P2fsl
X0005 I I I
X0006
xooo7 I 1 4EC7#2 4lEC6#2 1 4EC5#2 1 4EW2 1 rOEC3$2 *OEC2#t21 +OECI#2
X0008 I *sP I I I 4
xm9 I #EC7#1 40EC6#1 [ 4IEC5#1 4IECISI 4IEWl *EC281 1 +DECl#l
x0010 1 I 1 i
I
x0011
I x0012 I I 7
1 SKlP#B SKlPM2 -MIT2#2 L+W2t2
--~~~~ ~~~~~ - -MiTl~2 +MTt$#Z
~--~----~-Ir--~~~- zAE#2 xAEP2
W-W-W
x0013 SKIP5#2 1 SKIP4#!2 1 SKIQ3s2 SKIP2#2 SKfP8!$2 SKIP7#2 .
SKIP#2 SKIP6#2 SKlPS#2 SKIP4##2 SKI= zAE#2 YAE#2
I)~~--~LI-~----~---~ XAE$2
SKI P2#2 SK t P8$2
SK I P7#2
#I means the signales in 1st path. #2 means the signals in 2nd path. And up column means the
T series signals and down columnmeans the M series signals.

’ TITLE
l/O Module for Operator’s Panel
Connection Manual

SHEET
EDIT. DATE DESK OESCFIIPTION FANUC L-I-D 019;
(5.2 U/DO mapping cmtinueing)

incaseof 16 byte mapping start from X0008-forDI area

L
x001 0
x001 1
1 Reserve
I
I x0015 I ~.I.-....~~.*......*~~~~...~.~ .---.--.es
1 X0016 I h case of mapping form X0008, SKIPs&&~~&b~~"~ .
I x0017 I &ed, but lDECn#l singaies which are address
1 X0018 I .tied signales can be used any time.
I x0019 I Reserve 1 !And ‘ESP signal can be placed at +24V common fixed :.
$ddress.(Don? map the lESP signal matrix DI area.)
.
, .

5.3 DO action when the DO Power(DOCOM) ON/OFF


If each DOCOM(Power supply for DO signals) are OFF, each DO will be all OFF per
module unit In this case, DO signal waveform is as f0lbws.
.*.... .W_.
. .m..

IncasetbatDO is W
ON in a sequence OFF

Incasethat DO is ON
OFF in a sequence OFF

Note) In case that DO is ON in a sequence, DO signal output same as DOCOM state like
in a doted line in the figure.

+24 is turned off


Note) Power supply for l/O module (+24V) must not turn off at operation. If
at operation, CNC happen to get system alarm(Communication alarm between CNC and 1/O
module). +24V for UO module must be supplied before or same time CNC power on.
And +24V for 110 module must be turn off after or same time CNC power off.

I/O Module for Operator’s Panel


Connection Manual

I I I I mu. Ho.
A-71 199E/O2 1 (xLsT-
SHEET
EDIT. I DATE I DEW. I
DESCRlPflON
I FANUC LTD I 020;
5.4 Parallel connection of DO signals
ifDO signals are connected in parallel like a figure
and mntro&led same ON/OFF timing in the
ladder, that DO shall be output max. 4UOmA(twice a normal load). But remind that ieakage
current when driver is OFF is max. 40 fl A(twice a normal leakage current).

I !
I4
I
,I I
I i
t
I I
1 / CB150(01). (33) i
Do+
(, i
- 1 iqj
1
iI

t
,

I
i
I

I l

5.5 Alarm detection of DO signals


This Module has DO drivers IC that can detect Over load and wer heat This function will work
fix protection. if some cable happen to drop to the ground and increased load current, or DO
driver gets so heat by some causes, DO dtiver protection cirafit will work and DO will turn off
per a driver IC unit(A unit is one byte) and the OFF state will continue tilt the cause is removed.
In this case, CNC and 1/O module are not no alarm and continue to work normafly. But the I/O
module indicate where DO driver detects alarm in address Xrrt+lS.
The following table means relation between DO address and each bit in DI address Xm+l5.
If some bit is ‘1” in the address Xm+l5, some relation DO driuw detects alarm.So check tie
address Xm+l5 in DGN display or make such a ladder pmcessing the address.
Xm+75 will be usefui for problem investigation and restoration. 4
Alarm detection DO address Remarks

1address and bit’ I .


xlw15.0 Yn+o
c
xm+15.1 I Ytwl I
I
xlwl5.2 Yn+2
/
r xHVl5.3 Yn+3 f
xm+l5.4 Yr7+4 1
I
xnI+lS. 5 Yn+5 ! 1
Xm15.6 Yn+6
xIw15.7 t Yrw7 Reserve I

, ‘lrLE l/O Module for Operatois Panel


1
Connection Manual
WT.
. Dw-M.A-71 199E/02
I
EDIT, DATE DESI G. DESCR
1PTI ON 1 FmUC LJ-L) SHEET 021/21
I
I
Section 4:
48 / 32 Points 110 Module

This section contains:

l Drawing No. A=73233E/Ol for I/O Modules:

A20B-2002-0520 (with MPG).

A20B-2002-0521 (without MPG).

I/O points are not multiplexed.


48132 points I/O Module
Connection Manual
l \

-ttem-

1. Total connection diagram

2. Each connections
2.7 I/O-Link Connection
2.2 Power supply connection
2.3 DVDO Connector pin assignment
2.4 Dl(lnput signal) Connection
2.5 DO(Output signal) Connection
2.6 Manual Pulse Generator Connection

3. Module outline

4. Specification
4.1 Environment requirement
4.2 Order specification
4.3 Module specification
4.4 Power supply specification
4.5 Dl(lnput signal definition)
4.6 DO(Output signal definition)

5. Other notices
5.1 DO signal action when system alarm is happened
5.2 DUD0 mapping
5.3 DO action when the DO Power (DOCOM) ON/OFF
5.4 Parallel connection of DO signals
5.5 Alarm detection of DO signals

T 42
TITLE
48/ypoints I/O Module
Connection Manual
DRAW. NO. CUST.
01 96.12.2 Jinnai A-73233E/Ol
W
SHEET
EDIT. DATE DESI G. DESCR
I PTI DN -FNUUc Lx0 001/20
1. Total Connection diagram

CNC
r
1,/O UNIT

4
-

-
-

-< JM --
MPG r ‘<
\
g
z03 I
MPG
. 3 g
r3
. b i/?”
MPG1 ’ 2
2

+24V Power

+24V Power

Note) i series CNC is only possible to use the MPG interface on this I/O module.
If i series CNC uses some I/O unit having MPG interface (ex. Dispersional type I/O module
for Operator’s panel) and this I10 module, the MPG interface nearest the CNC is only
available
on the I/O-Link connection.

TITLE
1 48/32 points l/O Module
Connection Manual
DRAW. NO. CUST.
A-73233E/Ol
SHEET
EDIT. DATE DESIG. DESCRIPTION +ANlx- LTD 002/
I
2. Each connections
2.1 I/O-Link Connection
Refer to each CNC connection Manual, all l/O-Link connection methods are in common.
But it is not possible to use the below connectors which willbe used forthe main board
of the i Series.

Not avairable connectors for the 48/32 points I/O Module


Specification Maker
Connector Housing Fl-20-W? HIROSE
Connector Housing and F130-20s.CV7 HIROSE
.Connector

2.2 Power supply connection


Supply a power form the connector CPDl (IN). That is for the PCB activity and
all Dl power. And the PCB has connector CPDl(OUT). It will be useful for branching off the
power. The power supplied form CPDl(IN) is through the PCB and output form CPDl(OUT).

C P D 1 (IN)

24V power \\fl( PI


-

C PD 1 (OUT)

24V power 4)&j? F]


-

Recommended connector for cable :A02B-0120-K324


(Including below connector and case)
(Housing : AMP l-178288-3)
(Contact : AMP l-17521 8-5)

Note) Both connectors CPDl(IN) and CPDq(OUT) are same specification. And there is not
indication of (IN) and (OUT) on the PCB.

Note) Power supply for the I/O module must not turn off at operation. If +24V is turned off at
operation, CNC happen to get system alarrn(Communication alarm between CNC and I/O
module). +24V for l/O module must be supplied before or same time CNC power on.
And +24V for I/O module must be turned off after or same time CNC power off.

TITLE
, 48132 points i/O Module
Connection Manual
DRAW. NO. CUST.
. A--73233E/01
SHEET
EDIT. DATE DESIG. DESCRIPTION -FANlJC LTD 003/
I
I
I

2.3 Dl/DO Connector pin assignment

CE56 CE57
, ,I
A B
1
' 01 j ov 1 +24V 4'
i 02 j xm+3.0 j xm+3.1 /

Connector spec. for flat cable : A02B-0120-K342 (HIROSE HIFBB-50D-2.54R) 50 contacts


Wire spec. for flat cable : A02B-0120-K886 (5Owires 61 m)

TITLE
48/32 points I/O Module
Connection Manual
DRAW. NO. CUST.
A=73233E/Ol
SHEET
EDIT. DATE DESK DESCRIPTION FMWJC LTD 004/
~. ,. I

2.4DI(Input signal) Connection

,
I ,- Terminal

CE57(AOl)

TITLE
48/32 points I/O Module
Connection Manual
DRAW. NO. CUST.
A-73233E/Ol
SHEET
EDIT. DATE DESIG. DESCRfPTION FANUC LTD 005/
I
.

7//// I
* 1
1 4

TITLE
48/32 points I/O Module
Connection Manual
DRAW. NO. CUST.
A-73233E/Ol

SHEET
EDIT. DATE DEW. DESCRIPTION FANUC .ITD 006/
I
/ Terminal
I
k
i Address i CE56(BOl)
+24V
5

I 1 /Bit 7 p CE57(BOl)

xiL*
0”
Xm+4.1
-_ - I

XJ?l+4.2 Q CE57(A07)
[RV]
Xm4.3 [R,,] o CE57(B07)

Xm+4.4 [R,,\ * o CE57(A08)

Xrw4.5 o CE57(808)
---+Kiq
Xm+4.6 a
v Q CE57(A09)
W]
Xm+4.7 CE57(B09)

TITLE
1 48/32 points I/O Module
Connection Manual
DRAW. NO. CUST.
A-73233E/Ol

EDiT. 1 DATE ( DESK 1 DESCRIPTION 1 FaxTD (SHEET 007/


(2.4 Dl(lnput signal) connection continuing)

Note) Xm+O.O-Xm+0.7 and Xm+50YXm+5.7 have a common line which are possible to select
the source/sink type. If COMO(CE56-A14pin) and COMS(CE57-B14pin) are connected to
+24V, the DI signal logic is negative. But in this connection, if the 01 signal wires happen to
drop the ground level, the status of the DI signal is same as the DI signal is “ON”. From the
safety viewpoint, COMO and COM5 should be connected OV.

Note) From the safety viewpoint, Emergency Stop signal must be assigned on the common fixed
address. As refer to the 5.2 DUD0 mapping, assign the Emergency stop DI.

Note) As for the common fixed line, if these 01 pins in this address open, the status of these one
stay “0”. And as for selectable common line, if the is connected to OV and these 01 pins
open,
the status of these one stay “0”. And if it is connected to +24V and these DI pins open,
the status of these one stay “1”. And if it is not connected to OV or +24V and these DI pins
open, the status of these one don’t care.

TITLE
48143 points I/O Module
Connection Manual
DRAW. NO. MST.
A-73233E/Ol
1
SHEET
EDIT. DATE DES
I G. DESCR
I PT1ON SWUUG CLTD 008/
1

2.5 DO(Output signal) connection

1
I
I

TITLE
48143 points l/O Module
Connection Manual
DRAW. NO. CUST.
A--73233E/Ol
SHEET
EDIT. DATE DESIG. DESCRIPTION FAIWJC LTI) 009/
I
lsRt19i:

I
t

---Terminal
4

II
'CE56(Af4.B24.A25.B25)
DOCOM
1 CE57(A24,824.A25825i

TITLE
48143 points l/O Module
Connection Manual
DRAW. NO. GUST.
A-73233E/Ol
SHEET
EDIT. DATE DESIG. DESCRIPTION Fi&J+WC -lXD OlO/

I
I

2.6 Manual Pulse Generator Connection


Example of the 3 Manual pulse Generator connection. i series CNC is only possible to use the
MPG interface.

I/O module Manual pulse generator


4I L

Manual pulse generator #2

Wiring

-_----_ .._F.Manual Pulse


Terminal
;
Generator

7RD/ ix 1L
ii'___.__.'
I-
I -r#I
HA1'3 !7#j L.-;___._-i
o HA7
mq
“’ ; i
HE7 3- -1
+sv !_.L..-+?i!?L_ +5V j j. c5v
fJv +.._...+uK___-.!__ I- ! ov 7 . w
1 1 t jPZ
13 ~8 RD A 1
HW4 'HA2 ;{ AA2
i3BK / \ f 'Ho2
'4 RD i 3 ; :+i;
YE.18 ' +5t'
9v /I+ !3BK I 4:
t 7 DV
I
is :aBK b I
l+e is i
‘3m ; l\ t
;;'20 6 RD i
I
I
&16 ;f BK !
1
I
_I-Shield aJ
GND
Cable iWiring 1
I I

Recommended wire material : A66L-000%0286(#20AWG X 6+#24AWG X 3pairs)


Recommended connector : A02B-0120-K303(1ncluding below connector and case)
(Connector : HIROSE Fl40-2015s Soldering type)
(Case : HI ROSE F140-20-C&)

Recommended cable : A02B-0120-K841(7m) (MPG 3 units)


A02B-0120-K848(7m) (MPG 2 units)
A02B-0720-K847(7m) (MPG 1 unit)
(These cables don’t include the wiring part in the figure.)

TITLE
f 48132 points I/O Module
Connection Manual
DFtAW.NO. CUST.
A-73233E/Ol

SHEET
EDIT. DATE DESK. DESCRIPTIDN FAJUUC LTD Oil/
I
Note) Calculate the MPG cable max. length as refer to the followi ng calcull ation.

MPG needs a DCSV power supply and the voltage must be 11 ess than 0.2V dropping.
(the 02V dropping includes the resistance in the cable.)

02> O.lxRx2L 0.1 : MPG power supply current O.lA


. - R : Resistance per wire length( Q/m)
m
m : Wire Number(Both OV and 5V)
Because
L : Cable length(m)
m
LS-
I?

Example: In case of cable A66L0001-0286


It has 3 pairs signal wires and 6 power line wires(20/0.18, 0.0394 Wm).
If the cable is used and each 3 wires are used for OV and 5V power line, then
max. cable length is as follows.

3
L5 - = 76.75(m)
0.0394

The answer is 7675m, if MPG unit is 1.


(But FANUC decide any cable must be less than 50m.)
The answer is 38.37m, if MPG units are 2.
The answer is 2558m, if MPG units are 3.

TITLE
48132 points I/O Module
Connection Manual

I I I I DRAW.NO.A-73233E/Ol 1 CUST-

EDIT.
I DATE ) ii&. 1 DESCRIPTION
I FANUC LTD 012/
If the customer will use a some other vender’s MPG ,not FANUC’s MPG, the electrical
condition must be as follows.

HAn. HBn signals form MPG and CNC internal pulse ark as follows. A cycle of the HNHB
pulse 7, must be more than 200 fl set and 4rT: must be more than 50 fl sec.

i
1
i
t I 1
!
!*
tf
1 I I
f
!
:.
in the direction of +
1 I i I
in the direction of - i
Normal wheel , Reverse whee I
i
Reverse whee I
Cl ick
point

And the receiver circuit is as follows.


~~~~~--~--~-~---- 7
I r
I 1 I
+5v Fi lter I
I 1
I f r-----l I
I I I
IUK a
I I R I
Connector I
o;$ I 1 h I
;.I J I
f I I
1 1 Internal

1] ~
- i
I
I

I
I f receiver C
circuit I
OV I I I
I OV
‘t f
I t-~~~~~~-~--~-~~~~- J

V,,,V,L level at Connector pin


If Vin low to high, V,, must be higher than 3.7V.
If Vin high to low, V,, must be lower than I SV.

TlTLE
1 48132 points I/O Module
Connection Manual
DRAW. NO. CUST.
A-73233E/Ol
SHEET
EDIT. DATE DESK. DESCRIPTION FANUC LTD 013/
I
3. Module outline
A --
UT M 9 . .
X0
co II I
- &
z
t

5 Note. The lead wires are protruding from the


z back side of P.C.B.
Therefore, Take enough space. (more than 5mm)

Interface of I/O Link


N/DO Interface of Operator's panel

r A I
,W- 60 -jZl-
01
E 0

Space to mount plate (Back side)

OZl Sl
0 ln

: 4

TITLE
1 48/32 points I/O Module
Connection Manual
DRAW. NO. CUST.
A-73233E/Ol

SHEET
EDIT. DATE DEW. DESCRIPTION FANUC W-D 014/
1
4. Specification
4.1 Environmental Requirement
Temperature At operation O”C-58°C
around a unit Storing or transporting -2O”C-60°C
I
Temperature Max. 1.1“Urnin
variance
Humidity Normally 75% or less (Relative humidity)
. Short time(Within one month) 95% or less (Relative humidity)
Vibration Operating 0.5G or less
Atmosphere Normal FA atmosphere(Consult us when using the system under environments
with higher degree of dust, coolant, or organic solution.)
Other condition Use the l/O module in a cabinets that is always completely closed.

4.2 Order specification


Name Specification Note
48/32 points 110module A20B-2002-0520 DI : 48 points
with MPG interface DO : 32 points
With MPG interface 1
48/32 points I/O module AZOB-2002-0521 01 : 48 points
without MPG interface DO : 32 points
Without MPG interface
Fuse(Spare part) A038-0815-KOOI 1A

4.3 Module specification


Item Specification Note
Normal DI points 48 points 24V type input
DO points 32 points 24V and source type output
Interface to CNC FANUC I/O-Link Max. 16 modules or total
connection points max. 102411024 will be
available. t
MPG interface ,Max. 3 units !i series is only available.

4.4 Power supply specification


I Module 1 Voltage Capacity Note
48132 points DC24V-C-10% (from DI=Number of “ON” state DI.
i/O module Power connector CPDI) 0.3A+7.3mA x DI
(inciuding momentary
, values)

TITLE
. 48132 points I/O Module
Connection Manual
DRAW. NO. CUST.
A-73233E/Ol
SHEET
EDIT. DATE DESIG. DESCRIPTION FANCIC LTD 015/
1
45. Dl(lnput signal definition)
(Input signal)
[Capacity lDC3OV, 16mA or higher
intercontact leakage current in closed circuit 1mA 3r less(at 26.4V)
Intercontact voltage drop in closed circuit 2V or less(including the voltage drop in the
cables)
Deiay time Delay time of receiver IC : 2ms(MAX)
Need to consider about the serial
communication (I/O-Link)delay between CNC
and l/O module 2ms(MAX)+Scan cycle of
ladder(Scan cycle is different each CNCs).

.
46 DO(Output signal definition)
Maximum load current when driver in ON 200mA (including momentary values)
Saturation voltage when driver is ON lV(MAX) (When 2OOmA loaded) ,
Withstand voltage 24V+20% (including momentary values)
Leakage current when driver is OFF 20 ~1A or less I
Delay time Delay time of driver IC : 50 p s(MAX)
Need to consider about the serial
communication (I/O-Link)deiay between CNC
and l/O module 2ms(MAX)+Scan cycle of
ladder(Scan cycle is different each CNCs). .
Note) One of DOCOM pin must be less than 0.7A.

TITLE
I 48/32 points I/O Module
Connection Manual
CUST.
DRAII-
N”*A-73233E/Ol
SHEET
EDIT. DATE DEW. I
DESCRlPllON
I FmlJC LTD I 016/
I

5. Other notices
5.1 DO signal action when system alarm is happened
Ifa CNC using the l/O module will happen system alarm or comunication alarm between CNC
These situation should be understood.
and the I/O module, allDOS inthe module will turn off.
And also same situation happens when the power off.

’ 5.2 DVDO mapping


I/O address map is as follows.

DI map DOmap
7
xm Yn
Xm+l input Yn+l output
XIV2 signal Yn+Z signal
Xm+3 ‘ Yn+3 4
Xm+4
Xm+5 I

No use
Xm+8
XIll+Q
Xm+lO

XmcIZ(MPG1 unit)

DI mapping should be assigned 1 group, 16 byte mapping and DO mapping should be assigned
1 group, 8 byte mapping. The reason is as follows.

MPG interface(the counter for MPG) uses Xm+l2-Xm+14 area and it fixes. And if MPG
interface
will be used, Xm+12-Xm+14 area must be assigned. And in case of i series and using MPG
interface, DI mapping must be assigned 16 byte mapping. MPG counter area are directly
processed by CNC solWare. So you must not use the area by customer ladder.

There are DO aiarm(over current, over heat) indication area in Xm+l5. (Refer to the
5.5 DO(Output detection of DO signals) Also this area fixes in Xm+l5. And if this area will be
used,
this area must be assigned. So in case of using this area, Dl mapping must be assigned 16 byte
mapping.

TITLE
48/32 points I/O Module
Connection Manual
DfW. NO. WT.
A-73233E/Ol
SHEET
EDIT. DATE DESK. DESCRIPTION FAIWJC LTD 0171
I
(5.2 Dl/DO mapping continueing)
It is possible to assign any address for the 1/O module. But in Dl address. Each CNC have some
fixedaddress that is directly processed by CNC software.So, as refer to the following mention,
assign the DI mapping.

Directly processed address by CNC( incase of FSl8i, 16i) 1

7 6 5 4 3 1 2 0 I
-MIT2#1 +MITZ#l -MITl#l
SKIP#l L-L~------~-II-----II~-~--CL~~~~~
ESKIP +MIT1#7 ----- L
ZAE#l XAE#l
-----
x0004 SKIPG#l SKlPS#l SKIP4#1 SKIP3#1 SK I P2#1 SKIP8#1 SKIP7#1
SKIWl B---m-
ESKIP SKIPS#l SKIP4#H SKIP3#1 -------------
ZAE#l YAE#l 1 XAE##l
e--e-
SKlPG#l SKIP2#1 SKlP8#1 SKIP7#1

I x0005
X0006
x0007 l(cOEC7#2 *DEC6#2 *OEC5#2 *DEW2 rOEC3#2 *DEC2#2 *OECl#2
X0008 *ESP
x0009 *OEC7#1 4EC6#1 *OECS#l *OEC4#1 *OEC3#1 *OECZ##l *DECl#l
x0010 I 1
x0011
x0012
SKIP#2 -MIT2#2 +MlT2#2 -MITl#Z +Wl#Z
SKlP6#2 -----~-~------~~--c-~~--- ZAE#Z XAE#2
---------a-
X0013 SKlP5#2 SKIP4##2 SKI P3#2 SKIP2#2 SKIP8#2 SKlP7#2 1
SK I P#2 SKIP6#2 SKIPWZ ZAE#Z YAE#2
SKlP4#2 SKIP3#2 L-----------II----- XAE#2
SKlP2#2 SK IP8#2 SK IP7#2
#? means the signales in 1st path. #2 means the signals in 2nd path. And up column means the
T series signals and down column means the M series signals.

TITLE
48/32 points i/O Module
Connection Manual
DRAW. NO. CUST.
A-73233E/Ol
1
SHEET
EDIT. DATE DEW. DESCf?I PTION FANUC LTD 018/
(5.2DVDO mapping continueing)
in case of 16 byte mapping start from X0004 - for DI area

x0004
x0005 Input
X0006 signal
x0007
X0008 4 *ESP fixed signal
x0009 4 *DECn#l fixed signals
x001 0
x001 1
x0012 No use
x001 3 -._-..--.-_._

5.3 DO action when the DO Power(DOCOM) ON/OFF


if each DOCOM(Power supply for DO signals) are OFF, each DO will be ail OFF per
module unit. In this case, DO signal waveform is as follows.
._......_I._._

DOCOM

In case that DO is ON
ON in a sequence
.*.
-.......__.:
In case that DO is ON
OFF in a sequence OFF

Note) in case that DO is ON in a sequence, DO signal output same as DOCOM state like
in a doted line in the figure.

Note) Power supply for i/O module (+24V) must riot turn off at operation. if +24 is turned off
at operation, CNC happen to get system aiarm(Communication alarm between CNC and i/O
module). +24V for I/O module must be supplied before or same time CNC power on.
And +24V for i/O module must be turn off after or same time CNC power off.

TITLE
. 48/32 points I/O Module
Connection Manual
CUST.
DRAW~no~A-73233E/01
SHEET
EDIT. DATE DESK. DESCRIPTION FANUC LTD 019/
I
5.4 Parallel connection of DO signals
If DO signals are connected in parallel like a figure and controlled same ON/OFF timing in the
ladder, that DO shall be output max. 400mA(twice a normal load). But remind that leakage
current when driver is OFF is max. 40 II A(twice a normal leakage current).

1
8
I I

5.5 Alarm detection of DO signals


This Module has DO drivers IC that can detect over load and over heat. This function will work
for protection. if some cable happen to drop to the ground and increased load current, or DO
driver gets so heat by some causes, DO driver protection circuit will work and DO will turn off
per a driver IC unit(A unit is one byte) and the OFF state will continue till the cause is removed.
In this case, CNC and I/O module are not no alarm and continue to work normally. But the I/O
module indicate where DO driver detects alarm in address Xm+15.
The following table means relation between DO address and each bit in Df address Xm+l5.
If some bit is “1” in the address Xm+l5, some relation DO driver detects alarm. So check the
address Xm+15 in DGN display or make such a ladder processing the address.
Xm+l5 will be useful for problem investigation and restoration.
Alarm detection DO address Remarks
address and bit
xfwl5.0 Yn+O t
xlw15.1 Yn+l
r xw5.2 Yn+2
xJw15.3 Yn+3
xm15.4 Yn+4 Reserve
xiw15.5 Yn+5 Reserve
Xm+l5.6 Yn+6 Reserve ,
xm+l5.7 Yn+7 Reserve .

TITLE
48/32 points I/O Module
Connection Manual
NO.
DRAW. CUST.
A-73233E/Ol
SHEET
EDIT. DATE DES
16. DESCR
I PTION -FAN&JC LTD 020/20
1
GE Fanuc Automation North America, Inc., Charlottesville Virginia

You might also like