You are on page 1of 4

Bulletin: AB7.

5
SECTION AB7.5C Date: 12/1/07
Supersedes: 7/05

SIMPLIPORT WATER LEVEL GAGE ®

BI-COLOR • DIRECT READING • 0 TO 3000 PSI (206 Bar)


Patent No. 3,187,573

SIMPLIPORT 4000 SERIES ®

• OUTSTANDING RELIABILITY
SIMPLIPORT
• RE-ENGINEERED FOR 2008 GAGES
HAVE BEEN
• HIGHEST QUALITY (V1) 30 mil MICA SHIELDS INSTALLED
WORLDWIDE
SINCE 1962.
• NO MORE HOT TORQUING SHOWN HERE
WITH LED
ILuMINATOR
Designed and manufactured according to Operating on reliable principles of light
rigid quality standards, the Clark-Reliance Figure 3
refraction, the Simpliport is a fundamentally
Simpliport can be depended on for accurate accurate bi-color gage.
and easy water level reading throughout an
extended service life. Worldwide, Simpliport Light does not refract through water on the
has delivered outstanding performance in
dependability, low maintenance and installa-
same line that light refracts through steam.
Therefore, by calculated placement of a light SIMPLIPORT® IS SIMPLE TO
tion versatility. source and gage glass, the Simpliport indi-
cates water levels by displaying green ports
READ. STEAM SHOWS RED.
To meet specific requirements, Simpliport
is offered in visibility lengths from 10-1/4”
at water level and red ports for steam above.
(Figure 4)
WATER SHOWS GREEN.
(260mm) to 71-5/8” (1819mm). Special
gages of longer visibility can be supplied. In
all lengths, gage ports are tightly spaced for
maximum reading accuracy.

Low Maintenance Simpliport’s low


maintenance factor is demonstrated by
the ease of replacing individual gage
glasses. Nuts are retightened with a To assure fully accurate readings, Simpliport
torque wrench. (Figure 1) gages are to be viewed “head-on” and from
a recommended minimum distance of three
Figure 4
Stainless steel body and durable hoods, feet. All Slmpliports must be equipped with
plus other quality materials throughout, an Illuminator and Viewing Hood to comply NOTE: LED illuminators eliminate red and
also add to low maintenance and product with ASME swection 1 Boiler Code Require- green color filters by using colored LED’s.
durability. ments

SIMPLIPORT
Figure 2 DIRECT-TO-DRuM
GLASS DISC MODULES QUICKLY INSTALLATION
SIMPLIPORT® LED ILLUMINATOR Figure 5
REPLACED Figure 1 AND VIEWING HOOD
Patent # US 7,047,806 B2
SECTION AB7.6C
SIMPLIPORT® LED ILLUMINATOR
AND VIEWING HOOD
The New 4000 Series Simpliport Gage for Bi-Color Water Gage Glass
• Eliminates Lamp Maintenance
• Eliminates Glass Color Strips
• Eliminates Lamp Heat
• Retrofits ANY Simpliport® Gage

The new Simpliport


LED Illuminators
feature high-intensity
long life red and green
LED’s, and eliminates
the traditional red
and green glass color
strips. The service life
Figure 6 of the LEDs is up to
10 years, which far
Easily identified with “4000” permanently welded to the exceeds any traditional incandescent or halogen lamps in
gage body. The new 4000 Series Simpliport Gage is previous models. (Figure 7)
engineered with a unique sealing gasket, which elimi-
nates the Hot-Torque step required on past models. The illuminator and viewing hood have a modern appearance
The result is a gage that is ready-to-use upon installa- and are attached to the gage with spring-loaded fasten-
tion. (Figure 6) ers, which enable them to pivot in either direction, without
complete removal, in order to conduct maintenance on the
Simpliport water gage glass. No tools are required to pivot the
GAGE BODIES WITHSTAND CONTINUOUS illuminator or hood. Simply, depress the two fastener pins on
SERVICE TO 3000 PSI STEAM PRESSURE the side of the gage that you desire to access. (Figure 8)
Quality construction is a Simpliport mainstay. Gage bodies
are manufactured from Type 304 stainless steel. In addition,
high quality materials throughout all gage components impart POWER SUPPLY
product integrity to even its smallest parts. The result is a pre- PRE-WIRED TO
ILLUMINATOR AT
mium gage, extremely strong yet lightweight. For example, the Top View FACTORY

six-port Model P3006 with 12-5/8” (321 mm) visibility weighs 20 1/2” (521mm)
CLEARANCE
only 16 lbs. FOR REMOVAL

New design features include the “all around” spring support


7/8” DIA. HOLE
for Glass Disc Modules. This provides positive and uniform FOR 1/2” CONDUIT

loading to prolong the life of gage glass and the highest quality FIELD
WIRING
(V1) 30 mil mica shields. Service life may vary based upon CONNECTION

actual operating conditions and water quality. Illuminator Assembly

For efficient, troublefree maintenance, Simpliport gages are 18” (457mm)


CLEARANCE
furnished with two spare Glass Disc Modules, a 1-7/8” socket, FOR REMOVAL

a 3/4”-1/2” drive adaptor, high temperature thread lube, and Hinge / Mounting Bar

module extractor pliers. Hood Assembly


Gage Assembly Figure 8

LED ILLUMINATOR SPECIFICATIONS


Power Supply: 120 or 240 VAC @ 50-60 Hz
Illuminator Model Number Length Width Height
Power .10 Amp @ 120 VAC (Specify supply voltage) Inches MM Inches MM Inches MM
Consumption .10 Amp @ 240 VAC SI5-LED 18 457 5.64 143 12-1/2 318
Est. Life: Up to 10 years (continuous) SI6-LED 18 457 5.64 143 14-7/8 378
Agency Approvals: SI7-LED 18 457 5.64 143 17-1/4 438
Ratings: Class 1, Div 1, Grps. B, C, & D SI8-LED 18 457 5.64 143 19-5/8 498
Class 2, Div 1, Grps. E, F, & G SI9-LED 18 457 5.64 143 22 559
SI10-LED 18 457 5.64 143 24-3/8 619
Wire Size: Min. 16 AWG / Max 12 AWG
Viewing Hood Length Width Height
Max dist. from Model Number Inches MM Inches MM Inches MM
power supply to light: 90’ (27.5 M) Standard Cable=8’ (2.5 M) SH5-LED 14-1/2 368 5.64 143 12-1/2 318
Ambient Temperature: -40 F (-40 C) to 170 F (77 C) SH6-LED 14-1/2 368 5.64 143 14-7/8 378
SH7-LED 14-1/2 368 5.64 143 17-1/4 438
SH8-LED 14-1/2 368 5.64 143 19-5/8 498
SH9-LED 14-1/2 368 5.64 143 22 559
SH10-LED 14-1/2 368 5.64 143 24-3/8 619

2
SECTION AB7.7C
Simpliport gage connections for pressures to 3000 PSI include ANSI
SIMPLIPORT® flanges (as specified) or male/female socket welds.
GAGE ASSEMBLIES Nipple connectors (end stems) are suitable for pressures to 1500 PSI.

P4000 SERIES: SIMPLIPORT GAGE WITH P4100 SERIES: SIMPLIPORT GAGE WITH
NIPPLE CONNECTIONS (1500 PSI MAXIMUM) FLANGE CONNECTIONS (3000 PSI MAXIMUM)

Figure 9

Figure 10

P4000 Series: Dimension Chart-Standard Sizes 0-1500 PSI (103 Bar) P4100 Series: Dimension Chart-Standard Sizes 0-3000 PSI (206 Bar)
Simpliport # of Vision A Min.Centers B Body D Min. F Simpliport # of Vision A Min Centers B Body D Min. G
Model No. Ports inches (mm) inches (mm) inches (mm) inches (mm) Model No. Ports inches (mm) inches (mm) inches (mm) inches (mm)
P4005 5 10.25 (260) 21.00 (533) 11.88 (301) 10.38 (263) P4105 5 10.25 (260) 18.88 (479) 11.88 (301) 6.94 (176)
P4006 6 12.62 (320) 23.37 (593) 14.25 (362) 11.56 (294) P4106 6 12.62 (320) 21.25 (539) 14.25 (362) 8.12 (206)
P4007 7 15.00 (380) 25.75 (654) 16.62 (422) 12.75 (324) P4107 7 15.00 (380) 23.62 (600) 16.62 (422) 9.31 (236)
P4008 8 17.38 (441) 28.12 (714) 19.00 (482) 13.94 (354) P4108 8 17.38 (441) 26.00 (660) 19.00 (482) 10.50 (266)
P4009 9 19.75 (501) 30.50 (774) 21.38 (543) 15.25 (387) P4109 9 19.75 (501) 28.38 (720) 21.38 (543) 11.69 (297)
P4010 10 22.12 (562) 32.88 (835) 23.75 (603) 16.31 (414) P4110 10 22.12 (562) 30.75 (781) 23.75 (603) 12.88 (327)
P4000 Series: Multi-Section Sizes 0-1500 PSI (103 Bar) P4100 Series: Multi-Section Sizes 0-3000 PSI (206 Bar)
P4011 11 25.50 (650) 36.25 (920) 27.12 (688) 18.00 (457) P4111 11 25.50 (650) 34.12 (866) 27.12 (688) 14.56 (369)
P4012 12 27.88 (708) 38.62 (980) 29.50 (749) 19.19 (487) P4112 12 27.88 (708) 36.50 (927) 29.50 (749) 15.75 (400)
P4013 13 30.25 (768) 41.00 (1041) 31.88 (809) 20.38 (517) P4113 13 30.25 (768) 39.88 (1012) 31.88 (809) 16.94 (430)
P4014 14 32.62 (828) 43.38 (1101) 34.25 (869) 21.56 (547) P4114 14 32.62 (828) 41.25 (1047) 34.25 (869) 18.12 (460)
P4015 15 35.00 (885) 45.75 (1162) 36.62 (930) 22.75 (577) P4115 15 35.00 (885) 43.62 (1107) 36.62 (930) 19.31 (490)
P4016 16 37.38 (949) 48.12 (1222) 39.00 (990) 23.94 (608) P4116 16 37.38 (949) 46.00 (1168) 39.00 (990) 20.50 (520)
P4017 17 39.75 (1009) 50.50 (1282) 41.38 (1051) 25.12 (638) P4117 17 39.75 (1009) 48.38 (1228) 41.38 (1051) 21.68 (550)
P4018 18 42.12 (1069) 52.88 (1343) 43.75 (1111) 26.31 (668) P4118 18 42.12 (1069) 50.75 (1289) 43.75 (1111) 22.88 (581)
P4019 19 44.50 (1130) 55.25 (1403) 46.12 (1171) 27.50 (698) P4119 19 44.50 (1130) 53.12 (1349) 46.12 (1171) 24.06 (611)
P4020 20 46.88 (1190) 57.62 (1463) 48.50 (1231) 28.69 (728) P4120 20 46.88 (1190) 55.50 (1409) 48.50 (1231) 25.25 (641)
P4021 21 50.12 (1273) 61.00 (1549) 51.88 (1317) 30.13 (765) P4121 21 50.12 (1273) 58.88 (1495) 51.88 (1317) 26.94 (684)
P4022 22 52.62 (1336) 63.38 (1609) 54.25 (1377) 31.56 (801) P4122 22 52.62 (1336) 61.25 (1555) 54.25 (1377) 28.12 (714)
P4023 23 55.00 (1397) 65.75 (1670) 56.62 (1438) 32.75 (831) P4123 23 55.00 (1397) 63.62 (1615) 56.62 1438) 29.31 (744)
P4024 24 57.38 (1457) 68.12 (1730) 59.00 (1498) 33.94 (862) P4124 24 57.38 (1457) 66.00 (1676) 59.00 (1498) 30.50 (774)
P4025 25 59.75 (1517) 70.50 (1790) 61.38 (1559) 35.12 (892) P4125 25 59.75 (1517) 68.38 (1736) 61.38 (1559) 31.68 (804)
P4026 26 62.12 (1577) 72.88 (1851) 63.75 (1619) 36.31 (922) P4126 26 62.12 (1577) 70.75 (1797) 63.75 (1619) 32.88 (835)
P4027 27 64.50 (1638) 75.25 (1911) 66.12 (1679) 37.50 (952) P4127 27 64.50 (1638) 73.12 (1857) 66.12 (1679) 34.06 (865)
P4028 28 66.88 (1698) 77.62 (1971) 68.50 (1739) 38.68 (982) P4128 28 66.88 (1698) 75.50 (1917) 68.50 (1739) 35.25 (895)
P4029 29 69.25 (1758) 80.00 (2032) 70.88 (1800) 39.88 (1012) P4129 29 69.25 (1758) 77.88 (1978) 70.88 (1800) 36.44 (925)
P4030 30 71.62 (1819) 82.38 (2092) 73.25 (1860) 41.06 (1043) P4130 30 71.62 (1819) 80.25 (2038) 73.25 (1860) 37.62 (955)
Note: Minimum Centers "B" are for Steel Water Gage Valves.

3
SECTION AB7.8C

TRADITIONAL ILLUMINATORS TRADITIONAL STAINLESS STEEL HOODS


Simpliport illuminators, fabricated from
heavy gage stainless steel, supply an
ILLUMINATOR TIMER
Model TPS-120 (for 120 VAC supply) Stainless Steel Hoods Increase
intense light source that provides brilliant
Illuminator Timer allows illuminator lamps
displays of green and red indications.
to light for 2 seconds to 3 minutes, when Installation Versatility
Standard models contain one 50-watt
gage water levels are being observed.
halogen lamp for each gage port. OPEN END HOOD
Specify model TPS-240 (for 240 VAC
(Figure 11). Open End Hoods allow
supply). (Figure 12)
for straight-ahead gage
reading only, with the
reader at eye level and
the gage directly in front.
(Figure 14)

Figure 11 Figure 12

Figure 14

STANDARD ILLUMINATOR DIMENSIONS


Illuminator (INDOOR) Illuminator (OUTDOOR)
IMAGE PROJECTION,
Dimensions OPEN END HOOD
Model H W L Model H W L Intermediate mirror installations, project-
No. Inches (mm) Inches (mm) Inches (mm) No. Inches (mm) Inches (mm) Inches (mm) ing readings horizontally and vertically,
PI-5R 12.50 (318) 3.25 (83) 14.00 (356) PIW-5R 12.50 (318) 3.25 (83) 14.38 (365) are used when areas directly beneath the
PI-6R 14.87 (378) 3.25 (83) 14.00 (356) PIW-6R 14.87 (378) 3.25 (83) 14.38 (365) gage are inaccessible. (Figure 15)
PI-7R 17.25 (438) 3.25 (83) 14.00 (356) PIW-7R 17.25 (438) 3.25 (83) 14.38 (365)
PI-8R 19.62 (498) 3.25 (83) 14.00 (356) PIW-8R 19.62 (498) 3.25 (83) 14.38 (365)
Open End Hood Dimensions
PI-9R 22.00 (559) 3.25 (83) 14.00 (356) PIW-9R 22.00 (559) 3.25 (83) 14.38 (365)
Model H W L
PI-10R 24.38 (619) 3.25 (83) 14.00 (356) PIW-10R 24.38 (619) 3.25 (83) 14.38 (365)
No. Inches (mm) Inches (mm) Inches (mm)
PHOW-5 12.75 (324) 3.56 (90) 17.38 (441)
PHOW-6 15.12 (384) 3.56 (90) 17.38 (441)
PHOW-7 17.50 (444) 3.56 (90) 17.38 (441)
PHOW-8 19.87 (505) 3.56 (90) 17.38 (441)
INTERMEDIATE MIRRORS
PERISCOPE HOOD Model IM-4 - 5-1/8” (130mm) x 16-1/2” (419mm)
PHOW-9 22.25 (565) 3.56 (90) 17.38 (441)
PHOW-10 24.62 (625) 3.56 (90) 17.38 (441)
Periscope Hoods project readings verti- Model IM-5 - 5-1/8” (130mm) x 25-1/2” (648mm)
cally from elevated gages to floor stand Model IM-6 -10-1/4” (260mm) x 25-1/2” (648mm)
Made of high-grade quarter-inch plate glass,
mirrors. (Figure 13) mounted in heavy gage metal. Welded
steel lug facilitates mounting.

FLOOR MIRROR STAND


Model #1P Periscope
with 5-1/8” (130mm) x 16-1/2” (419mm) mirror
Model #2P Periscope
with 5-1/8” (130mm) x 25-1/2” (648mm) mirror
Stand adjusts between
4 and 6 feet. Mirror is
Figure 13
adjusted to reflect gage
readings. Can be bolted IMAGE PROJECTION,
Periscope Hood Dimensions to floor.
OPEN END HOOD WITH
Dimensions INTERMEDIATE MIRROR
Model H W L
No. Inches (mm) Inches (mm) Inches (mm)
PHPW-5 12.75 (324) 3.56 (90) 17.00 (432)
PHPW-6 15.12 (384) 3.56 (90) 19.50 (495)
PHPW-7 17.50 (444) 3.56 (90) 21.75 (552) Figure 15
PHPW-8 19.87 (505) 3.56 (90) 24.25 (616)
PHPW-9 22.25 (565) 3.56 (90) 26.62 (676)
PHPW-10 24.62 (625) 3.56 (90) 29.12 (740)

16633 FOLTZ PARKWAY • STRONGSVILLE, OHIO 44149 • USA


TELEPHONE: (440) 572-1500 • FACSIMILE: (440) 238-8828 • www.clark-reliance.com
4

You might also like