LEAD COMMISSIONING

K.P. RAJAN Mobile : +91-8220558795 /+968-94893605

(Pazhamalairajan) E-mail : kpazhamalairajan@rediffmail.com

Years of Experience : 18+ years.

Field of Experience : * Natural gas plant Commissioning (Gas Sweetening Unit,

Gas Dehydration Unit, Chiller, Expander Compressor Dew
Point Depression Unit, Gas Compressors - Ex./Inj., SRU).
* Cold & Hot oil production plant commissioning (Heat
Exchanger, Bulk Separator, Degasser, Fuel gas scrubber,
Surge Vessel, KOD & Export pumps).
* Commissioning of Natural Gas wells, Gas Lift Oil wells,
ESP Oil wells, Gas Injection wells & Beam Pumps (Oil).
* Process Optimization & Simulation (Yokogawa CENTUM
CS 1000 & 3000R3, CENTUM VP).
* Preparing Commissioning Plan, Procedures and Schedule.
* Executing & Managing CCMS, CMMS, ORA, FPD & P2A.
* Providing classroom/site Training to Client O & M team.
* SCADA and DCS control & logic checks, Using PRM.
* Steam Generator Commissioning (OTSG & HRSG).
* Water Treatment Plants Design, O&M, Erection &
Commissioning (RO, DM, Softening, NF, UF, and ETP).
* Sewage Treatment plants (STP) Process, Design, O&M.
* Industrial Instruments Commissioning & Water Analysis.

Current Salary : On request. Salary Expectation : Negotiable.

Notice Period : 1month. Skype ID : pazhamalairajan

Objective:
Seeking a challenging carrier in a progressive Oil & Gas organization offering opportunity to
prove, utilize and enhance my skills.

Academic Qualification:

Branch : Chemical Engineering.

B.Tech.
Aggregate & Class : 63% & First class.
Period : 2000-2003.
University : University of Madras (Tamil Nadu)
Diploma
Aggregate & Class : 74% & First class.
Period : 1998-2000.
Board : State Board (Tamil Nadu)
Electives in Engineering:

1. Petroleum Technology. 2. Fertilizer technology.

3. Food Technology. 4. Modern Separation Operation.

Computer Knowledge : Diploma in Computer Applications,

SCADA control system.
Course pursuing : MBA (In TNOU).

Working Experience:

Petrofac International (UAE) LLC, Oman – 15th Nov.2021 – To date

Site Commissioning Manager – Murmul Gas Compression Project (MGCP) - PDO Project.

➢ Leading a CSU team and executing the commissioning activities.

➢ Systemization, and Preparing CSU Deliverables.
➢ Preparation of Commissioning schedule and execution.
➢ Commissioning of Gas Sweetening Unit (Thiopaq), Dehydration unit (TEG), Hydrocarbon
Dew point unit (Chiller type), Condensate Stabilization unit (CSU), and Sulfur Recovery Unit
(SRU-Biomass process with Decanting unit).
➢ Carryout PGTRs.
➢ Interface activity & coordination among Construction, Vendor, and Pre-commissioning /
Commissioning, and Operation team.

Petrofac International (UAE) LLC, Oman – Jan.2018 – Jan.2021 (Supplied to PDO – CTUR11X)
Principal Engineer - Commissioning – Rabab Harweel Integrated Project (RHIP) - PDO Project.

➢ Leading & carryout CSU activities.

➢ Commissioning of Well heads, Sweetening Unit (Sulfinol-x), Dehydration unit (TEG), Dew
point unit (Chiller type), Glycol Regeneration unit, and Condensate Stabilization unit.
➢ Commissioning of Utilities like WTP, HP/AP flare system, IA & N2 system, etc.
➢ Export and Injection gas compressor commissioning.
➢ Carryout MRT, PGTRs and witnessing N2/He leak test.
➢ Interface activity & coordination among Construction, Vendor, and Pre-commissioning /
Commissioning, and Operation team.

Al-Hassan Engineering Company, Oman – Feb.2015 – Jan.2018

Commissioning Manager cum Process Engineer – Zauliyah Gas Plant, SNCP & Ghaba North (PDO Projects).

➢ Leading a CSU team for a successful commissioning of Natural Gas plant.

➢ Preparing Commissioning Schedule and Budget, Estimating Manpower requirement &
assisting for recruitment.
➢ Preparing and reviewing of commissioning plan, procedures, PGTR and related documents.
➢ Commissioning of Gas Well heads, Dehydration unit (DEG), Dew point unit (Chiller type),
Glycol Regeneration unit, Condensate Stabilization unit.
 ➢ Export gas compressor commissioning and carrying out Lube oil flushing, Chemical cleaning
and N2/He leak test.
➢ Coordinating for OR&A, FPD (Flawless Project Delivery), CMMS, ESPIR and P2A (Project
to Asset transfer).
➢ System-Subsystem finalization & drawings markup, and executing thru CCMS.
➢ Conducting WEFS workshop to finalize the priority & commissioning activities subsystem
wise and driving the construction accordingly.
➢ Commissioning schedule Preparation and organizing CSU team.
➢ Coordinating with vendors for mobilization & effective commissioning.
➢ Preparing Training Plan and providing classroom & site Training to Client’s O&M Team.
➢ Gas Lift Oil wells, ESP Oil wells, and Gas Injection wells commissioning (During the
temporary tenure in Ghaba North PDO Project).

Gujarat State Petroleum Corporation, India – Jan.2014 - Feb.2015

Sr.Commissioning Engineer – Yanam Natural Gas Plant, AP.

➢ Commissioning of 2* 100 mmscfd Natural Gas processing plant which includes Slug catcher,
Gas Sweetening Unit (MDEA), Gas Dehydration Unit (TEG), Dew Point Depression Unit
(Expander Compression), Condensate Stabilization Unit and Sulphur Recovery Unit (SRU).
➢ Commissioning of CPP which includes Gas Conditioning Skid, Pressure Reduction unit, Gas
Turbine (2*21MW) and HRSG (2*65T).
➢ Performing chemical cleaning like Degreasing, Detergent flushing, Alkali boil-out and Lube
oil flushing; passivation.
➢ Commissioning of DM plant (1000m3), and Cooling tower.
➢ Estimating chemicals and materials required for commissioning.
➢ Assigning tasks to the teams.
➢ Performing Nitrogen purging, leak tests and vendors coordination for commissioning.

Petroleum Development of Oman, Oman – Jan.2012 - July.2013

Commissioning Engineer (OSTO-452) – Amal Steam Project.

➢ Commissioning of 25000 Sm3/day Oil production plant which includes Crude degasser, Flow
splitter, Fuel Gas Scrubber, Heat Exchanger, Surge Vessel and Export Pumps.
➢ Commissioning of Water and Steam facilities (6500m3/day Softening plant & 7*800T/D
OTSG).
➢ Preparing Commissioning procedures and reviewing Engineering and vendor documents.
➢ Preparing Commissioning Schedule and time phase according to the activities.
➢ Estimating chemicals, materials and spares required for commissioning.
➢ Involving and supporting to Instruments commissioning.
➢ DCS logics and WTP sequence check and troubleshooting.
➢ Completing check sheets and updating in CCMS and using ASSAI.
➢ Complying with QA/QC procedure.
➢ As a PTW Area Authority, issuing permits and ensuring safe work in place.
➢ Supporting to complete formats.
➢ Coordinating with vendors for effective commissioning.
Gulf Industrial Services Co., Abu Dhabi, UAE – Jan.2010 – Jan.2012
Process Engineer – Das Island. ADMA-OPCO, (oil & Gas field).

➢ Commissioning of 8000 Sm3/day Oil Gathering station-Extn. which includes three phase
separator and Export pumps.
➢ Commissioning of various Water treatment plants.
➢ Complying with Commissioning procedures, Engineering and vendor documents.
➢ O&M (preventive & breakdown) of various Water treatment plants.
➢ Estimating chemicals, materials and spares required for O&M of plants.
➢ As PTW Performing Authority, getting permits and ensuring safe work in place.
➢ Coordinating with maintenance team (Mechanical, Electrical & Instrumentation).
➢ Supporting for laboratory arrangements and analysis.
➢ Preparing and submitting monthly reports to ministry.

New International Technology Company, Qatar – Feb.2009 – Sep.2009

Process Engineer – Doha and Ras Gas (oil & Gas field).

➢ Monitoring the ongoing process performance of operational plants and making operational
changes as and when required.
➢ Assisting to the plant O&M team in performing troubleshooting, Maintenance, or overhaul of
plant equipment.
➢ Maintain and control of plant tools, manuals.
➢ Completes maintenance records and maintaining operating logbooks as required.
➢ Coordinating with maintenance team (Mechanical, Electrical & Instrumentation).

Saudi Environmental Projects Co., Jeddah, KSA – Two & half years
Process and O&M Engineer – Al-Kumra, Jeddah; Hail.

➢ O&M of 100,000 m3/day R.O plant and pumping potable water to Hail city.
➢ Operation and Maintenance of 16 Deep wells which supply the water to R.O plant.
➢ Operation and troubleshooting of SCADA and PLC.
➢ Performs Membrane cleaning and changing as required.
➢ Maintaining Acid, Alkali, Antiscalant, Chlorination and Dechlorination chemicals and dosing.
➢ Performs preventive & breakdown maintenance.
➢ Maintain and control of plant tools, manuals and Assigning tasks maintenance team.
➢ Completes maintenance records and maintaining operating logbooks as required.
➢ Responds to unscheduled water production, shutdown and equipment failure.
➢ O&M of 140,000 m3/day & 38,000 m3/day Sewage Treatment plants (Biological process).
➢ Maintaining and performing laboratory reports and tests, Submitting reports to ministry.
Sri Rayalaseema Alkalies & Allied Chemicals Ltd., AP, India – Jan.2006 – May-2006
Shift In-Charge – Karnool, AP.

➢ Operation and Maintenance of 800 & 400 m3/day R.O plants.

➢ Operation and Maintenance of 3*600 m3/day D.M plants.
➢ Operation and Maintenance of 2*2000 m3/day Softening plants.
➢ Performs Membrane cleaning and changing as required.
➢ Maintaining Acid, Alkali, Antiscalant, Chlorination and Dechlorination chemicals and dosing.
➢ Performs preventive & breakdown maintenance.
➢ Maintaining records and logbooks as required, Assigning tasks maintenance team.
➢ Maintaining and performing laboratory reports and tests.

Golden Water Care, Karur, T.N, India. – One Year

Design & Erection Engineer.

➢ Design, Erection & Commissioning of R.O, Salt Recovery (Nano) plants.

➢ Selection of Membranes according to the field & quality requirements.
➢ Preparing and issuing O&M, Commissioning manuals.
➢ Preparing and issuing maintenance schedule.
➢ Procuring materials & Hiring teams as required.

Kavi Colors, Karur, T.N, India. – June 2004 – Dec.2004

Plant Engineer.

➢ Operation and Maintenance of ETP and Nano - R.O plant.

➢ Estimating required chemical quantities to maintain stock.
➢ Process control and chemical dosing.
➢ Responding for preventive and breakdown maintenance.

B.S Dyeing & Bleaching, Karur, T.N, India. – One Year

Plant Engineer.

➢ Operation and Maintenance of ETP and R.O plant.

➢ Estimating required chemical quantities to maintain stock.
➢ Process control and chemical dosing.
➢ Responding for preventive and breakdown maintenance.
Experience Over Equipment’s:

Mechanical:

Export / Injection Gas Compressors, Expander-Compressor, Refrigerant Screw Compressor,

Coolers, Surface Aerators (Floating & Fixed platform types), Air Diffuser (Dome type), Centrifugal
pumps (max. capacity 5,520 m3/hr), Reciprocating pumps(XXX plunger pumps), High Pressure
Pumps, Screw Pumps(max. capacity 4,100 m3/hr), Air Blowers(max. capacity 20,435 m3/hr), Air
Mixers, Submersible pumps, Circulating pumps, Dosing pumps, pneumatic valves, Telescopic Valve,
Multiport Valve, Gate valve, Ball valve, Cyclone Separators, Electro Static precipitator, Ball Mill,
Tube Mill, Filter vessels, Scrappers, Trolley, Screen Bars, Over Head Crane, Gear Boxes, Mixers,
Belt Conveyor, Sludge Dewatering unit (Belt Press).

Process:

Oxygen Scavengers, De-aerator, Amine Absorber (for H2S removal), Rich Amine flash drum
& Absorber, Amine Regenerator, Lean & Rich Amine Exchangers, Glycol Absorber, Rich Glycol
Degassing drum, Glycol Regenerator, Stripping column, Chiller Unit, Dehydrated & Depressed gas
Exchangers, Sulphur Reactor, Distillation Column, Cooling Tower, HRSG & OTSG (Steam
Generator / Boiler), Condenser, Re-boiler, Cooler, Rotary Kiln, Solvent Extractor (Horizontal Type),
Crystallizer.

Brackish and Desalination membrane (R.O), Nano Filter membrane (R.O based),
Flocculation, Coagulation, Clarifier / Settling tank (Chemical & Biological process), Thickener, Belt
Press, Gravity Belt Thickener, Aeration tank (for BOD, COD removal), Resin Process (for D.M &
Softening), Sand Filter & Nutshell filter (for SS removal), IRF (to remove the iron in water), ACF
(for Color, Odor & Chlorine Removal),

Instrument:

Electromagnetic & Ultrasonic Flow meters, Level Transmitters – Radar type and Differential
hydrostatic pressure type, on-line pH & NH3 analyzers, Video graphic recorders, Differential pressure
Transmitters & gauges, On-line Moisture analyzer, TVP/RVP analyzer, Gas chromatograph, TDS &
conductivity analyzers, online Hardness & Turbidity analyzers, online Chlorine analyzers, Level
gauges, Pressure gauges & transmitters, Temperature transmitters, H2S gas detectors, Smoke
detectors, Heat detectors, Ultrasonic Flow meters, Rota meter.

Laboratory:

Analysis by volumetric method and with the use of Spectrophotometer, Gas chromatograph, Dew
point analyzer, BOD track, COD Reactor, Turbidity analyzer, TDS & conductivity meters, pH
analyzer, D.O meters, Microscope, and Coli forms by Ampoules & Petri dish with colony counter.
HSE Courses Completed:

1. Permit To Work Course. (PTW- Area Authority in PDO & Performing Authority in
ADMA-OPCO)
2. Basic Fire Fighting / Fire Prevention Training.
3. Breathing Apparatus Course.
4. General HSE Training Course.
5. First Aid Lecture for Supervisors.
6. Fire Warden Course.
7. H2S Awareness.
8. Heat Related Problems.

Training Experience:
1. Tamil Nadu Cement Corporation Ltd., (A Government of Tamil Nadu undertaking
Industry), Ariyalur. (Three Months)
2. Harwin Chemicals (P) Ltd., Pudukkottai. (Two Month)

Industrial Visit:
1. Cethar Food Oil Limited, Musiri.
2. Ambika Sugars (P) Ltd., Pennadam.

Countries Traveled:
Saudi Arabia (Jeddah, Hail), Qatar, Hong Kong, Sri Lanka, Abu Dhabi & Oman.

Personal Profile:

Father’s Name : G.Kaliyaperumal

Date of Birth : 21.03.1980.
Sex : Male.
Nationality : Indian.
Marital Status : Married.
Languages Known : English, Tamil, Hindi and Arabic.
Passport No. : R 4797197.
Permanent Contact No. : 0091-9944821421.
Permanent Address : Agaram Seegur, Perambalur - 621108.
Tamil Nadu, India.
Declaration:
I hereby declare that all the above information is true and correct to the best of my knowledge
and belief.

Place: Yours faithfully,

Date:

PAZHAMALAIRAJAN.K