Professional Documents
Culture Documents
-
ROBIN TO W1SCONSJ.N ROBIN
ENGINE MODEL CROSS REFERENCE LIST
EY08 W1-080
EY15 W1-145
EY 15V W1-145V
EY20 Wl-185
EY20V W1-185V
EY23 W 1-230
EY28 w 1-280
EY35 W1-340
EY40 W 1-390
EY45V W 1-450V
EY2 I EY21W
EY44 EY44W
EY 18-3 EY18-3W
EY25 EY25W
EY27 EY27W
v
EHl1 WO1-115
EH12 wo1-120
EHl5 WO1-150
EH17 WOI-170
EH2 1 wo1-210
EH25 WO 1-250
EH30 WO1-300
EH30V WOI-3oov
EH34 WO1-340
EH34V WO 1-3 40V
EH43V WO 1 -430V
TWO CYCLE
EC13V WT1-125V
DIESEL
EH30
Model
EH30B EH30BS EH30D
I EH30DS
CompressionRatio 8.3
-~
Coolingsystem ForcedAirCooling
~ ~ ~~
ValveArrangement OverheadValve
Splash Type Lubrication
~~~~ ~ ~ ~
Fuel AutomobileGasoline
~ ~~ ~~ ~~
Length 363mm ( 14.29in.) 333mm (1 3.1 1 in.) 363mm ( 1 4.29in.) 333mm ( 1 3.1 1 in
1 Dimensions Width 395mm (1 5.55 in.)
, Height 482mm ( 1 8.98 in.)
Specifications are subject to changewithoutnofice.
- 1 -
EH34
Model
EH348 EH34BS 1 EH34D
~~~~~
EH340S
Type Air-Cooled, 4- Cycle, Single- Cylinder, Horizontal P.T.O. Shaft, GasolineEngine
Bore X Stroke 84 X 61 m m (3.31 X 2.40 in.)
PistonDisplacement 338cc (20.63 cu.in.)
CompressionRatio 8.3
Cont niw u s 8.0/1800 HP/rpm 8.0/3600 HP/rpm
output
Max. 1 1.0/1800 HP/rpm 1 1.0/3600 HP/rpm
Max. Torque 4.82/1250 kg m/rpm 2.41/2500 kg m/rpm
Direction of Rotation CounterclockwiseAsViewdFrom P.T.O. ShaftSide
Coolingsystem ForcedAir Cooling
ValveArrangement OverheadValve
t u brication SplashType
Lubricant Automobile Oil SAE # 20, # 30 or 1O W - 3 0
I
~ ~~ ~~ ~~ .
Fuel Consumption
Ratio I 230 Continuous
gr/HP-h
At Rated
Output I
Fuel Feed System GravityType
FuelTankCapacity 6 liters (1.58 U.S. gal.)
Ignition System FlywheelMagneto(SolidState)
SparkPlug NGK BP6ES(CHAMPION N9Y)
ChargingCapacity - 12V - 1.3A - 12V - 1.3A
Recoil and Recoiland
StartingSystem Recoil Starter Electric
Starter Recoil Starter Electric
Starter ,
Speed Reduction I 1/2 Drive
Cam Shaft I - I
GovernorSystem CentrifugalFlyweightType
AirCleaner DoubleElement Type
DryWeight 3 1 .Okg (68.31b.) 34.0kg ( 75.01b.) 30.0kg ( 66.1 I b.) 33.0kg ( 72.81b.)
- 2 -
2. PERFORMANCE
2 - 1 MAXIMUM OUTPUT
The maximum outputistheoutput of anenginewithitsthrottlevalvefully opened under the
condition that allthe moving partsareproperly worn in aftertheinitialbreak- in period.
A new engine may not producefullmaximum output while itsmovingpartsarestillnot broken
-in.
2 - 2 CONTINUOUS RATED OUTPUT
Thecontinuousratedoutput is theoutput of an engine at optimumgovernedspeedwhich is
most favorablefromtheviewpoint of engine’s life andfuelconsumption,
When the engine is installed on a certain equipment, it is recommended that the continuous output
required from theengine be kept below thiscontinuousratedoutput.
2-3 MAXIMUM TORQUE
The maximum torque is thetorque attheoutputshaft when theengine is producingmaximum
outputatcertainrevolution.
- 3 -
2 - 4 PERFORMANCE CURVES
OEHBOD, B
Kg - m
CONTINUOUS
5 RATED OUTPUT
4
RECOMMENDABLE
\ HORSEPOWER RANGE
3
0
2000 2400 2800 3200 3600
(1 000) (1 200) (1 400) ( 1 600) (1 800)
REVLOUTION- r. p. m.
- 4 -
*EH34D, B
Kg - m
w
3
HP
A CONTINUOUS
RATED OUTPUT
RECOMMENDABLE
HORSEPOWER RANGE
52B
w
cn
0
I
- 5 -
3. FEATURES
1. The overhead valve design offers a compactness, light weight and ideal combustion charastristics
resulting in more power from lessfuel and prolongedengine life.
2. Thevibrationfreedesignwiththetwinbalancersystemandlighterreciprocatingparts.
3. Such parts asthelargecapacitymuffler,dual element air cleaner,helical type balancergear
withextralongteethandthe blower housingand mufflercovermade of resinlaminated
"DAMPING SHEET" reduce noise to aminimum.
4. Theautomatic decompression systemofferseasy,dependablestarting.
5. The muffler and carburetor are located onoppositesides,makingthearrangementsfor cooling
air flow much easier in thedesign of powerequipment.
Fig. 1
4 - 2 MAIN BEARINGCOVER
The main bearing cover is aluminum an
diecasting, which is mounted on the output shaft
side of thecrankcase.
Remove the main bearing cover to inspect inside
of theengine.
Pilots and bosses are machined on the cover for
direct mounting of the engine onto such
machines asgeneratorsandpumps.
Oil gauge (fillers) are on both sides of the cover
for easymaintenance.
fig. 2
- 6 -
4- 3 CRANKSHAFT
Thecrankshaft is forgedcarbonsteel,andthe
crank pin is induction-hardened. The output end B TYPE
/ D TYPE
of the shaft has a crankshaft gear and balancer
gearthatarepressedinto position.
(See Fig. 3.)
Fig. 3
Fig. 4
4 - 5 PISTON RINGS
The Pistonringsaremade of special cast iron.
The profile of t h e top ring is barrel face and
tile S W O J I ~ ring has a tapered face with an
m d e r - CUT:. . T O P RING
'l'he oil ring consists of a cutter ring and a
SECOND RING
coil expander far better sealing and less o i l
(xmsumption.
OILRING
Fig. 5
- 7 -
4- 6 CAMSHAFT
Thecamshaft for the D- typeengineismade I B TYPE
of specialcastironandcamshaftgearsare
castedtogetherin one piece.
Both sides of the shaft
fit
intothe
plane
bearings on thecrankcaseandmainbearing
cover.
Thecamshaftfor B- typeengineismade of
forged carbon steel and alsofunctionsas PTO
shaft.
Cam gear is pressfittedontheshaftand ball
bearingsareemployedonthebothsidesfor
supportingtheshaft. (See Fig. 6.1
Fig. 6
4- 7 VALVE ARRANGEMENT
Theintakevalve is located on flywheelside of
thecylinderhead.
Hard
alloy
valve
seats are moIded in the
cylinder head and stellite is fused to the exhaust
valve face.
Thecylinderbaffle
leads cooling air t o the
exhaustvalveareafortheoptimum cooling.
(See Fig. 7.)
VALVE
I
Fig. 7
Fig. 8
- 8 -
4- 9 GOVERNOR SYSTEM
Thegovernor is acentrifugalflyweight type
which ensures constant operation at the selected
speedagainstloadvariations.
Thegovernorgearwithgovernorweights is
installedinthecrankcase and drivenbythe
balancershaft. (See Fig. 9.1
Fig. 9
4- 10 COOLING SYSTEM
Thelargefins on theflywheelprovidesufficientcoolingaircapacity for the inlet andexhaust
areaandcylinder.
Thecylinderbafflehelpsthecoolingairflowefficiently.
4- 11 LUBRICATION
A11 therotatingandslidingparts are splash-
lubricated by the oil scraper on the connecting
rod. (See Fig. 10.)
I OIL SCRAPER
Fig. 10
- 9 -
4- 12 IGNITION SYSTEM
Theignitionsystem is atransistorcontrolled I
magneto ignition
system which cosists of a
flywheeland an ignition coil withabuiltin
transistormountedonthecrankcase.
This system has an ignitiontimingadvancefor
easystarting. (See Fig. 11.)
Fig. 1 1
4- 13 CARBURETOR
Theenginesareequippedwithahorizontal
draft carburetor that has a float controlledfuel
systemandafixedmain jet.
The carburetors are calibrated carefully for the
sure
starting, good acceleration, low fuel
consumptionandsufficientoutput.
For the datails,
refer
to
page 46, section
"8 CARBURETOR". (See Fig. 12.)
Fig. 12
4- 14 AIR CLEANER
The air- cleaner is a heavy - duty type with a
dualelementsystem. (See Fig. 13.)
I
Fig. 13
- 10 -
4- 15 BALANCERS
Unbalanced inertia force is balanced by the two
balancers which rotate at the samespeedwith BALANCER 1
thecrankshaft to effectivelyreducevibration.
(See Fig. 14.)
Fig. 14
4- 16 DECOMPRESSION SYSTEM
An automaticdecompressionmechanismwhich AUTOMATIC DECOMPRESSOR SYSTEM
opensexhaustvalvebeforethepistonreaches
compression top is assembled on thecamshaft
for easystarting. (See Fig. 15)
Fig. I5
- 11 -
4- 17 SECTIONAL VIEW OF ENGINE
FAN)
FLYWHEEL (COOLING '
MAIN BEARING COVER
- 12 -
PLUG COVER ROCKER ARMS
- 13 -
5. DISASSEMBLY AND REASSEMBLY
5 - 2 SPECIAL TOOLS
FLYWHEELPULLER
Fig. 76
- 14 -
5 - 3 DISASSEMBLY PROCEDURES
1 Oil drain (1) Remove oil drain plug and drain oil. Be careful not to lose 14mm box wrench
(2) To discharge oil quickly, remove oil the gasket.
gauge.
Fig. 17
- 15 -
I
Step Part to remove Procedures Remarks Tool
2 Air cleaner (1) Remove air cleaner cover. Be careful not to lose
(2) Loosen twowing b o l t s and remove washer and gasket for
element. wing bolt.
(3) Loosen screwon swivel and pull out
choke knob.
(4) Remove two flange nuts and a bolt Pull off breather pipe lonun box wrench
and remove cleaner base. from cleaner base.
M6 flange nut .-.-
2pcs.
M6 X 12mm bolt and washer * lpce.
M6 FLANGENUT : 2pcs.
M6 BOLTANDWASHER
CLEANER COVER
CLEANER BASE
WING BOLT
Fig. 18
- 16 -
Step Procedures Remarks Tool
-
3 Control panel (1) Unclamp wires from breather cover.
and bracket (2) Disconnectwires from connectors.
(3) Loosen two bolt andremove control 8mm box wrench
panel.
M5 X l O m m bolt and washer -*..
2pcs.
(4) Loosen. flange bolt and remove lorn box wrench
bracket.
' M6 x 8mm frange bolt * Ipse.
- 0 .
KEY SWITCH
\
Fig. 19
BRACKET
- 17 -
1 Step ]part to remove1 Procedures I Remarks I Tool I
5 Speed contral (1) Unhook governor spring from governor Note governor spring
~ lever and lever. hole on governor lever.
~ governor (2) Remove clip, wing nut, stop plate,
lever friction plate, and speed control lever.
(3) Loosen the bolt and remove governor
lever.
ROD SPRING
GOVERNOR LEVER
I GOVERNOR SPRING
'ER
Fig. 20
- 18 -
~~
8 Muffler (11 Loosen two flange nuts and a bolt. Be careful not to lose 12mm boxwrench
(2) Remove muffler and muffler cover muffler gasket.
from stud bolts.
M8 flange nut 2pcs.
M8 X 16mm bolt and washer lpce.
M8 FLANGE NUT : P p c s .
MUFFLER COVER
/
GASKET M6 SCREW AND
Fig. 21 SPRING W A S H E R : 2 ~ ~ s .
- 19 -
'art to remove( Procedures
~ ~~~
I Remarks
~~
Tool
Electric (1) Remove black wire from electric starter. Reattach terminal nut
starter (2) Loosen two bolts and remove electric to starter to keep it
(Option) starter. from missing. 12mm socket
M8 x 30mm bolt .*.-
2pcs. wrench
M8 washer ..........
2pcs.
M8 spring washer -
2pcs.
ELECTRIC STARTER
\
BLACK WIRE
MAGNETICSWITCH
Fig. 22
/
M6 FLANGE BOLT : 2pcs.
- 20 -
Step Part t o remove Procedures Remarks Tool
12 Fuel tank Loosen four flange nuts from bottom of Wipe off spilt fuel
fuel tank and remove fuel tank. thoroughly.
M8 flange nut 4pcs.
- 0 . - 12mm socket
wrench
FUEL TANK
FUEL STRAINER
Fig. 23
- 21 -
emarks Step Part to remove
Procedures Tool
14 Remove
Blower blower housing from crankcase. 1 O m m box wrench
housing M6 x 8mm flange bolt .-.-
4pcs.
BLOWER HOUSING
\
/1
Fig. 24
- 22 -
Step Part t o remove Procedures Remarks Tool
~ ~~~ ~~ ~ ~~ ~ ~~ ~~ ~~~~ ~
Cylinder Remove the cylinder baffle from cylinder. lOmm box wrench
baffle M6 x 8mm flange bolt lpce.
I I I I I
SPARK PLUGCAP
CYLINDER BAFFLE
M
3
/I BOLTANDWASHER
I PPCS.
/
M6 FLANGE BOLT
Fig. 25
- 23 -
Step 'art t o remove Procedures Remarks Tool
I
18 Flywheel (1) Remove nut from crankshaft. Flywheel can easily be 24mm socket
M16 nut lpce. (See Fig. 26.) removed by striking wrench
(2) Remove thestarting pulley. the head of thecenter 12mm socket
M8 x 1 2 m bolt - * - - 3pcs. bolt of the flywheel wrench
(3) Remove flywheel using flywheel puller. puller with a hammer.
(See Fig. 28.1
(4) Remove thekeyfrom crankshaft. Be careful not to lose
(SeeFig. 29.) the key.
-
19 Charge coil Remove the charge coil Phillips screwdriver
M6 X 20mm screw ----
2pcs.
M6 x 1Omm screw --..
lpce.
I
Fig. 28 Fig. 29
- 24 -
I
eJ to Step \Part Procedures 1 Remarks I Tool
Exhaust Remove exhaust manifold and gasket from 12mm box wrench
manifold cylinder head.
M8 flange nut ----
2pcs.
Intake Remove intake manifold and gasket from 12mm box wrench
manifold cylinder head.
M8 x 28mm bolt and washer --
* * 2pcs.
I I I I I
,SPARK PLUG
Fig. 30
- 25 -
'art to remove Procedures Remarks Tool
Cylinder (1) Remove rocker cover from cylinder 10mm box wrench
head head.
M6 x 12mm flange bolt ....4pcs.
(2) Loosen adjusting bolts on rocker arms.
(3) Pull out rocker shaft from theintake Mark rocker arms and
side of the cylinder head. push rods so they be
(See FIg. 31.) reinstalled in their
original positions.
(4) Remove the push rods from cylinder.
(5) Remove cylinder head and gasket. 14mm box wrench
M10 X 75mm flange bolt ..*.
4pcs.
M10 x 42mmflangebolt - - e - lpce.
- 26 -
I r
Step l ~ a r tto remove1 Procedures Remarks Tool
t
on intake valve.
~~ ~~ ~~ ~
SPRING
RETAINER r
VALVE SPRING
WASHER
OIL SEAL
VALVE GUIDE
Fig. 33
GASKET (BREATHERPLATE)
BREATHER
PLATE
\
BREATHER COVER RUBBER PIPE
, 2 6 h4ai.n (1) Remove bolts fastening main bearing , Be careful not to 12mm box wench
bearing cover on crankcase. damage the oil seal.
~
I
Fig. 35
MAIN BEARING
COVER
GASKET
Fig. 36
- 28 -
Step Part to remove Procedures Remarks Tool
c
1 28
Balancer (I) Position piston at top dead center and
removebalancer 1 and balancer 2.
to distinguish intake
from exhaust.
Fig. 37
Fig. 38
- 29 -
IStep l ~ a r to
t remove1 Procedures
~~
I Remarks I ~
Tool
29 CoMfXthg (1) Remove connecting rod bolts and Scrape off all carbon lOmm box wrench
rod and COMfXting rod cap. deposits that might
piston (2) Turn crankshaft until piston is at top interfere with removal
dead center, push out connecting rod of piston from upper I
I I and piston assembly through top of
cylinder.
end of cylinder.
I I 1
PISTONRING
PISTON
PIN
CONNECTINGROD
CONNECTING
OIL SCRAPER
M8 BOLT : 2pcs.
Fig. 39
- 30 -
Step Part t o remove Procedures Remarks Tool
t
Fig. 40
f i g . 41
- 31 -
5- 4 REASSEMBLY PROCEDURES
0 PRECAUTIONSFORREASSEMBLY
1) Clean partsthroughly beforereassembly.
Paymost attentionto cleanliness of piston,cylinder,crankshaft,connectingrodandbearings.
2) Scrape off allcarbondeposits from cylinderhead,pistontopandpistonring grooves.
3) Check lip of oil seals. Replace oil seal if thelip is damaged.
Apply oil tothelip beforereassembly.
4) Replace allthegasketswith new ones.
5) Replace keys,pins,bolts,nuts, etc., if necessary.
6) Torqueboltsandnutsto specification refering to the "TORQUE SPECIFICATIONS".
7) Apply oil torotatingandsliding portions.
8) Check and adjustclearancesandendplayswherespecified in this manual.
5-4- 1 CRANKSHAFT
(1) Install crankshaft on crankcaseusing an oil OIL SEAL GUI
seal guide to avoid damageto oil seal. (See
Fig. 42.)
(2) Install woodruff key for flywheel on
crankshaft.
Fig. 42
Fig. 43
- 32 -
I' "N" MARK
.TOP RING
.SECONDRING
'OIL RING
fig. 44 Fig. 45
Fig. 46
- 33 -
(2) Installpistonandconnectingrodassembly
into cylinder. PISTONRING COMPRESSOR
RING
Fig. 48
5 - 4 - 4 CONNECTING ROD
( I ) Turncrankshaftto bottomdead center,
ALIGNMENTMARK
lightly tap top of the piston until large end
of the rodmeetcrankpin.
(2) Installconnecting rod cap and oil splasher
connecting
to rod matching alignment
marks. (See Fig. 49.)
Torque connecting rod bolts to specification.
M8 X 46 mm connecting rod bolt - * 2pcs.
- 0
I Tightening torque I
225-275 kg cm
22.1 "27.0 N m -
16.3-1 9.9 f t * Ib Fig.49
- 34 -
5-4-5 BALANCER SHAFT
Installbalancer shaft 1 (leftside)andbalancer
shaft 2 (rightside)
to crankcase
aligning
matching marks of balancer gear and crank gear
as shown in Fig. 50.
Matching mark for balancershaft 1 is one dot
andthat for balancershaft 2 is two dots.
Align thesamemarks on balancer gearsand
crankgear.
5 - 4 - 6 TAPPETS ANDCAMSHAFT
(1) Oil tappetsandinstall in theiroriginal
position.
Push
in fully to avoid damage during
camshaftinstallation.
(2) Lubricatebearingsurfaces of camshaft.
Align timingmark on crankshaftgear with
timing
mark
camshaft
on and
install
camshaft in the crankcase. (See Fig. 52.)
- 35 -
5 - 4 - 7 ADJUSTCRANKSHAFT AND CAMSHAFT END PLAY
(1) Measure endplay of crankshaftandcamshaft.
Adjustendplay tothe specified values using theproperspacer.
CRANKSHAFT CAMSHAFT
Type D Type B Type D Type 8
CRANKSHAFl
\
\
GASKET.
BEARING
I
COVER
SPACER
\\
CRANKCASE
SPACER
Fig. 52
- 36 -
(2) Lubricate oil sealandbearingsurfaces.Add a light film of oil onmain bearing cover face
to hold gasketin place.
Placespacerschosenatprocedure (1) on crankshaftandcamshaft.
Use an oil sealguidewheninstallingmainbearing cover toavoiddamagingthe seal.
Tap cover into place with a soft hammer.
Main bearing cover M8 X 40 mm bolt and washer 7 pcs. * * * e
Tightening torque
170-190 kg * c m
16.7-1 8.6 N m
12.3-L.13.7 ft Ib 4
7
5 - 4 - 8 BREATHER VALVE
Attachbreatherplate(breather valve) andbreather cover tocrankcaseusing propergaskets.
Put breatherplatein suchposition asitsreedvalve opensoutsidetowardsmainbearing cover.
Replace gasketswith newones if theyaretorn or damaged.
5 - 4 - 9 CYLINDER HEAD
(1) Clean carbon and gum deposits from the valves, seats, ports and guides. Inspect valves, valve
seatsandvalveguides.
( 2 ) Replace valvesthatare badly burned,pitted or warped.
(3) When installingvalvesincylinder head, oil valvestemsandinserttheminto valve guide.
Then place cylinder head on flattable,installwasher, valve springandspringretainer.
(4)Valve guidesshould be replacedwhenvalvestemclearanceexceedsspecifications (See
"SERVICE DATA" ) .
Draw valve guidesoutandpress new guides in.
Refer to "SERVICE DATA"for clearancespecifications.
Afterreplacingvalvesandguides,lapvalvesinplaceuntilauniformring shows around the
face of the valve. Clean valves and washcylinder head thoroughly.
( 5 ) Installcylinderhead to cylinderwithnew head gasket.
Tightenfiveflangebolts evenlyin threestepsbythe following tighteningtorque :
Cylinder head M10 X 75 mm bolt 0 4 pcs.
M 1 0 x 4 2 mm b o l t * - * -1 pcs.
I Tightening torque 1
I 1st step I 2nd step I final step I
100 k g * c m 200 kg * c m 340-420 kg cm
9.8 N . m 19.6 N m 33.3-41.2 N m
I 7.2 f t * Ib I -
14.5 ft Ib I 24.6-30.4 ft Ib I
- 37 -
5 - 4 - 11 VALVE CLEARANCE ADJUSTMENT
(1) Positionpiston at
top dead center of
compression stroke by matchingthemark
of flywheelwith the
mark T of
crankcase. (See Fig. 53.)
(2) Loosen lock nut on rockerarm and turn
adjusting screw to adjust
the
clearance
betweenrockerarm and valve stemend.
(See Fig. 54.)
Tighten lock nut.
Fig. 53
- [NOTE]
Check and adjustvalveclearance with engine
cold.
Check
operation of valves by turning
crankshaft .
Remeasure tappet clearance.
5 - 4 - 1 2 SPARKPLUG Fig. 54
Install spark plug tocylinderhead.
Sparkplug : NGK BPGES or CHAMPION N9Y
Tightening toque
New spark plug Retightening
120-150 kg cm- 230-270 kg cm
11.8-14.7 N rn 22.6-26.5 N rn
8.7-1 0.9 ft * Ib 16.6-1 9.5 f t * Ib
- 38 -
(1) Installcharge coil to crankcase.
Clamp coil wire to crankcase.
-I [NOTE]
I 0.3-0.5 mm
0.012-0.020 in.
Fig. 56
r [NOTES]
Be careful of pulling direction of starter rope.
- 39 -
5-4-18 FUEL TANK
Install fuel tank to fueltank bracket.
5-4-20 MUFFLER
hstallmufflertoexhaust pipewithmuffler gasket.
Fig. 57
- 40 -
(5) Installcarburetortointakepipe hooking ~.
-GOVERNOR R
governorrod to governor lever and throttle
lever of carburetor. Hook rod springover
governor rod.
(See Fig. 59.)
(6) Attachpanelbracketandair cleanerbase
tocarburetorwithgaskets.
Tightentwoflangenuts and abolt.
Connect breather pipe from tappet cover to
cleaner base.
(7) Adjustgovernorsystem.
(a) Push speedcontrollever all the way to
thehighspeed position and fix itby Fig. 59
tighteningwingnut. (See Fig. 60.)
(b) Check that governor lever is pulled by
governorspringandcarburetorthrottle
valve is fully open.
(c)Turngovernorshaft counterclockwise all
the way using a screw driver, and tighten
lock bolt to secure the lever on the shaft.
(See Fig, 60.)
Fig. 60
- 41 -
(8) Installcontrolpanel to bracket.
Connectwires.
(9) Put chokeknobwire throughgrommet on cleanerbase andfasten to swivel on chokeshaft
of carburetor.
(10) Putelementintoair cleaner andfastenwithwing bolts.
Installair cleaner cover.
- End of the reassembly -
5 - 5 BREAK- IN OPERATION
An enginethathas been completelyoverhauled by beingfittedwith a new piston,rings,valves
andconnecting rod shouldbe throughly RUN-IN beforebeing put back intoservice.
Good bearingsurfacesandrunning clearancesbetween thevariousparts canonlybeestablished
by operatingtheengineunderreduced speed andloads for a short period of time.
While theengine is being tested, check for oil leaks.
Make finalcarburetoradjustmentandregulatetheengineoperating speed.
I Steps I Load
6. MAGNETO
6- 1 .FLYWHEEL MAGNETO
The ignitionsystem of the EH30./EH34 is pointless flywheel magneto with automaticadvancing
characteristic.
Being differentfromthebreakerpointtype ignitionsystem, thissystem iscompletely free from
suchtroublesasstarting-upfailure owing todirty,burntorcorrodedpointsurface.
Theelectronicautomaticadvancingensuresextremelyeasystartsandstablehighperformance
at. operating speed by advancing the ignitiontiming tothe mostsuitablepoint.
- 42 -
6-2 B A S E THEORY
(1) Revolution of theflywheelgenerateselectricity on theprimary side of theignition coil, and
thebasecurrent I1 flows tothe power transistor.
Current I1 turnsthe power transistor"0N"andtheelectriccurrent Iz flows.
(2) At lower engine revolution, when the flywheel reached the ignition point the low speed ignition
timing controll circuit operates to run the base current 13 to turn the signal transistor A "ON"
allowing thecurrent I1 tobypassascurrent 14.
At this moment the power transistor turns "0FF"and the current I2 is abruptly shut resulting
in the high voltagegeneratedinthesecondary coil which produces sparks at the spark plug.
(3) At higher engine revolution, the advancing controll circuit operates at the ignition timing to
1
run the base current k to turn the signal transistor B "0N"allowing the current I1 to bypass
ascurrent Is.
At this moment the power transistor turns "0FF"and the current Iz is abruptly shut resulting
in the high voltage generated in the secondary coil which produces sparks at the spark plug.
The operating timing of the advancing controll circuit advances in accordance with the increase
of enginespeed resulting in theadvancing of ignitiontiming as showninFig. 62 (b).
ELECTRONIC ADVANCINGFLYWHEEL
MAGNETOSYSTEM
(B.T.D.C.)
c
,
STEP ADVANCING
STANDARD
Stop Button
c
Ignition Coil Connector
I
Spark Plug
-1
Black
"
775-
-.
Flywheel
I
I
I
I
I
I
I
I
I
I
I
I
I 1 2VOLT
l -
I
\
BATTERY
I MINIMUM
I 24 AMP.HR.
I
I II
I DIODE
I RECTIFIER I
r
L """""""- 1
Fig. 63
- 44 -
7 . AUTOMATIC DECOMPRESSION SYSTEM
The decompression systemoperatestorelease compression by liftinguptheexhaust valve at
starting.
The releaselevermounted on thecamshafthas a flyweight a t one endandacrescent cam at
theother end. When startingthe engine,thecrescent cam juts outfromtheexhaust cam.
The exhaust tappet rides over the crescent cam opening the exhaust valve to release compression.
LEVER
CRESCENT
EXHAUST
Fig. 64
When the crank speed reaches a certain revolution, the flyweight of the release lever moves outward
bythecentrifugal force turningthe releaselever to retract the crescent cam. Thustheexhaust
valve closes allowing a sufficient compression for the engine to start up.
FLYWEIGHT
RELEASE
LEVER
CRESCENT C A M
EXHAUST CAM
CAMSHAFT
Fig. 65
The components of the decompressionsystem are different between “D”typeand “B”type engines,
however the principle of operation is the same.
- 45 -
8.CARBURETOR
8- 1 OPERATION AND CONSTRUCTION
8 - 1 - 1 FLOAT SYSTEM
The float chamber is located below the carburetor
body and, with float
a and a needle valve,
maintains a constant fuel level during engine
operation. (See Fig. 66.)
The fuel flowsfrom the fuel tank into thefloat
chamber through needle valve. When the fuel rises
to aspecificlevel,thefloatrises,and when its
buoyancy and fuel pressureare
balanced,
the
needle valve closes toshut off the fuel, thereby
keeping the fuel atthepredetermined level.
Fig. 66
\
BY - PASS,,
I .
- --
"_ -- "
"_ - -"
- - - ---
""- """-
- - -- - -
f" "
\
\ I
" "
[ [ PILOT
JET
AIR
MAIN
AT
\
! I MAIN AIR JET
- \
MAINJET
Fig. 67
- 46 -
8-1 - 2 PILOT SYSTEM
The pilot systemfeedsthe fuel totheengineduringidlingand low- speedoperation.
Thefuel is fedthroughthemain jet tothepilotjet,where it is metered,and mixed with the
airmetered by the pilotairjet.
Thefuel-airmixtureisfedtothe engine throughthepilotoutletandtheby- pass.
Atidlingspeed,thefuelis mainlyfed fromthe pilot outlet.
8 - 1 - 3 MAIN SYSTEM
The main systemfeedsthefueltotheengine a t medium- andhigh-speedoperation.
Thefuel is metered by themainjetandfedtothe main nozzle. Theairmetered by the main
airjet is mixed withthefuelthroughthe bleed holes inthe main nozzle, andthemixture is
atomized out of the main bore. It is mixed again with the air taken through the air cleanerinto
an optimumfuel-airmixture, which is supplied tothe engine.
8 - 1 - 4 CHOKE
The choke is used for easy start when engine is cold. When the starter is operatedwitha closed
choke, the negative pressure applied to the main nozzle increases and draws much fuel accordingly :
thus easily startupthe engine.
8 - 2 - 1 THROTTLE SYSTEM
(1) Remove the philips screw (1) and throttle 1 2 3
valve (2), and pull out the throttle-> shaft (3).
(2) The spring (4)can be taken out by removing
thethrottlestopscrew (5).
*Exercisecarenottodamagethrottlevalve
ends.
8 - 2 - 3 PILOT SYSTEM
( 1 ) Remove the pilot jet (1 l)., usingcorrect
to avoid damagetoit.
tool
13 <
a
18 &
( 2 ) Reassembly 12 “--&
Tightenthe pilotjetsecurely.Otherwise, the
Fig. 68
fuelmayleak,causingenginemalfunction.
- 47 -
8 - 2 - 4 MAINSYSTEM
(1) Remove thebolt(12)andtakeoutfloatchamber body (13).
(2) From the body (14) remove the main nozzle (15), andthen remove the main jet (16) and
guideholder (17) from the main nozzle (15).
(3) Reassembly
a) Fasten the main jet securely to the body. Otherwise, the fuel may become too rich and cause
enginemalfunction.
b) Thebolt tightening torque is 70kg - cm.Be sure to set the gasket (19) and washer (18) for
chamber ( 13).
8 - 2 - 5 FLOAT SYSTEM
(1) Pull out the float pin (20) and
remove the float (21) and then remove the clip (22) and needle
valve (23).
If the needle valve need to be replaced,replace itwithrubber needle.
When cleaning thejets, use neithera drill nor awire (because ofpossible damage of the
orificewhichwilladversely affectfuel flow). Be sure to usecompressed air to blow them
clean.
(2) When removing the needle valve and float,gentlytapthereverse sideusing the rodmore
slenderthanthefloat pin and remove,since thefloat pin is calked tothecarburetor body.
- 48 -
9. STARTING SYSTEM
[NOTE]
The following explanation is applicable tothe recoil starter for “D” type engines.
For “B” type models, reverse the direction of rotation t o achieve proper service work.
1. Centerscrew
2. Frictionplate
3. Frictionspring
4. Ratchet 4,
5. Ratchet spring
Fig. 70
- 49 -
(4) Remove reelfromstarter case asshown in
Fig. 71.
Take
outreel slowly turning it lightly
toward left and right to remove spring from
the hook. Do not remove thereelquickly
or the spring may escape from thestarter
case.
Untie starter rope from the
knob
and
remove.
Fig. 71
SPRING KEEPER
BEARING REEL
INNER END OF SPRING
Fig. 73
- 50 -
(3) Prior to installing reel in starter case, wind
starterropeinreelfor 2.5 turns in the
arrowheaddirectionas shown in Fig. 74.
Then let the rope out of reel from the notch
on reel. Line upthe hook withinner end
of springandinstallreelinstarter case.
Check that the
innerend of spring
is
securelyhookedontothe hook.
1
Thightening torque
4.0 kg cm
3.9 N m
2.9 f t Ib Fig. 75
Fig. 76
- 51 -
(6) Testoperation of recoil starterto see if rope recoils satisfactorilyandratchetsprojectand
retract properly. Mount recoil startertotheengine.
I
Fig. 77
Fig. 78
- 52 -
(4) The rear cover
4
Remove the rear cover.
Fig. 79
Fig. 80
f i g . 81
- 53 -
(9) The pinion stopper clip.
The pinion stopper clip is removed with a
standard
screwdriver while the pinion
stopper is pushed toward the pinion.
Fig. 82
(1 0 ) Pinion stopper.
(I 1) Pinion return spring. 12
(1 2) Pinion assembly.
The pinion stopper, pinion returnspring
11 \
and
the pinion assemblycan be dis -
assembled once the pinion stopper clip has
been removed.
Fig. 83
-
(13) Armature.
(14) Thrustwashers (4pcs.) 15
(15) Front cover.
The armature, thrust washers (4pcs.). front
cover andthe yoke assembly can be
disassenbled once therear cover.
Fig. 84
- 54 -
\L
9 11 12 15 14 13 14
'2d 3
2 0
nlmml
8 95 6 \ 4
Fig. 85
- 55 -
9 - 2 - 2 INSPECTION AND REPAIR
( 1 ) ARMATURE
a) Check thediameter of thecommutator.
If theoutsidediamaeter of thecommu-
tator is below the minimum Iimit then
replaceit.
Unit : mm
Fig. 86
Fig. 87
,o,
- Continuity exists : (Short circuited coil)
Replace thearmature.
Fig. 88
- 56 -
d) Check for Surface Distortion on the Arma-
ture and theCommutator.
Q0
COMMUTATOR
Use a dial gauge to measure the distortion
of theout side surfaces of thearmature
core and the commutator. If it is above the
limit,thenrepair or replace it.
Unit : mm
I I Standard
(New) 1 Limit (Used) 1
I Armature I 0.05 (Max.) [ 0.1-( M a x 7
Commutator I 0.05 (Max.) 1 OK (Max.) 1
I
Fig. 89
Fig. 90
?n+
COMMUTATOR
thecommutatorsegments is less thanthe SEGMENTS
limit,then please repairit by filingit
down.
Unit : mm CORRECT
Standard(New)
0.5-0.8
Limit (Used)
0.2 (Min.)
A 1R-T INCORRECT
Fig. 91
- 57 -
(2)BRUSH
Measure thelength of thebrushesand if
theyareunderthe limit, replacethem.
Unit : mm
Brush
Positive side brush
Negative side brush
Fig. 92
(3)BRUSH HOLDER
a>InsulationTestfortheBrushHolder.
Check forcontinuity between thebrush
holder'stop(Positiveside)anditsbase
(Negativeside). If there is no continuity
then i t is still good.
Continuity Exists :(Unsatisfactory
Insulation)
Replace the brush hold-
er.
Fig. 93
I
Fig. 94
- 58 -
(4) PINION CLUTCH
Inspection of the pinionclutch.
Rotatethepinionmanually. While rotating
it in thedirection of normaloperation,
smoothlyreversethedirection of rotation
to confirm that it locks.
In theevent of any irregularity,replace it.
Fig. 95
9-2-3 REASSEMBLY
Reassembly is intherevrseorder of disassembly,howeverpleasenotethefollowingpoints.
(1) ThePlacesto Apply Grease :
Theslidingsurfaces of thepinionandthe shaft’sspline.
Themetalsholdingtheshaft atthefrontandrearcovers.
- 59 -
10. TROU8LESHOOTtNG
The following threeconditiontsmust be fulflledforsatisfactoryenginestart.
1. Thecylinder filled with aproperfuel-airmixture.
2. Good compressionin thecylinder.
3. Good spark,properlytimed,toignitethemixture.
Theenginecannot be started unless thesethreeconditionsare met. Therearealsootherfactors
which makeengine start difficult,e. 8.. a heavyloadontheenginewhen it isabouttostart
at low speed,and a highbackpressuredue to alongexhaust pipe.
The most common causes of engine troublesaregiven below :
- 60 -
10- 1 - 3 IGNITION SYSTEM
Check thefollowingsforlack of sparks.
(1) Wires of theignition coil, sparkplugorcontactbreaker disconnected.
(2) Ignition coil damagedandshorted.
(3) Spark plug cablewetorsoakedwith oil.
(4) Sparkplugdirtyor wet.
(5) Sparkplugelectrodegapincorrect.
(6) Sparkplugelectrodesareconnected or bridged.
(7)Incorrectsparktiming.
- 61 -
10-5 ENGINEKNOCKS
(i) Poor quality gasoline.
(2) Engine operatingunder heavy load at low speed.
(3) Carbon or lead deposits in thecylinderhead.
(4) Spark timing incorrect.
(5) Loose connectingrodbearingdue to wear.
(6) Loose piston pin due to wear.
(7,) Cuases of engine overheat.
10- 6 ENGINEBACKFIRESTHROUGHCARBURETOR
(1) Water or dirt in gasoline, or low- grade gasoline.
(2) Intakevalvestuck.
( 3 ) Valves overheated, or hotcarbon particles in the combustionchamber.
(4) Engine cold.
- 62 -
11. INSTALLATION
Enginelife,ease of maintenanceandinspection,frequency of checksandrepairs,andoperating
costalldepend on the way in which theengineisinstalled. Review the following instructions
carefullyforinstallingthe engine.
11 - 1 INSTALLING
When mounting the engine, carefully examine its position, the method of connecting it to a machine,
thefoundation, and the mehtod of supportingtheengine.
When determining its mounting position, in particular, make sure that gasoline and oil caneasily
be supplied and checked, the spark plug can easily be checked, the air cleaner can easily be serviced,
andthatthe oil caneasilybedischarged.
11 - 2 VENTILATION
Fresh air isnecessaryfor cooling theengineandburningthefuel.
In the case the engine is operated under a hood or in a small room, temperature rise in the engine
room can cause vapor lock, oil deterioration, increased oil consumption, loss of power, piston seizure,
shorterenginelife,etc.,makingit impossible tooperatetheengineproperly.Itisnecessary,
therefore, to provideaduct or baffle to guide cooling air to the engine to preventrecirculation
of he hotairusedforengine cooling, andtemperaturerise of the machine.
Keep the engine room temperature below 50°C eveninthehottestperiod of theyear.
11 - 4 - 2 FLEXfBLE COUPLING
When usingaflexiblecoupling,runoutandmisalignmentbetweenthedrivenshaftandengine
shaftmustbeminimized.Runoutandmisalignmenttoleranceare specified by thecoupling
manufacturer.
- 63 -
12. SERVICE DATA
i
Limit
CYLINDER HEAD
Flatness
0.05 0.1
(0.002) (0.004)
0.7-1 .O 2.0
IN. EX.
(0.028-0.039) (0.079)
Valveguideinsidedia.
6.600-6.622 6.75
(0.260-0.261 1 (0.266)
- 64 -
Unit : mm (in)
I EH30 I EH34
I STD Lmit SBD Lmit
CYLlNDER To be rebored To be rebored
0 Inside dia. the when when the
difference difference
78.000-78.01 9 betweenmax. 84.000-84.022 between max.
STD
(3.071 "3.072) and min. of (3.307-3.308) and m i no. f
diameter diameter
reached to 0.1 reached t o 0.1
(0.004). (0.004).
I 1s t 78.250-78.269 84.250-84.272
Ditto Ditto
reboring (3.081
-3.082) (3.31 7-3.31 8)
Roundinessafter reboring.
0.0 1 0.01
(0.004) (0.004)
0.01 5 0.0 15
(0.0006) (0.0006)
PISTON
Q Piston size (At skirt in thrust
direction) 77.96-77.98 77.87 83.96-83.98 83.87
STD
(3.069-3.070) (3.066) (3.305-3.306) (3.302)
I
2nd o/s
78.46-78.48
(3.089-3.090)
78.37
(3.085)
84.46-84.48
(3.325-3.326)
84.37
(3.322)
- 65 -
Unit : mm (in)
EH30 EH34
ITEM
STD Limit STD Limit
Ringgroovesideclearance
0.05-0.09 0.1 5 0.05-0.09 0.1 5
TOD
(0.002-0.0035) (0.006) (0.002-0.0035) (0.006)
0.2-0.4 1.5
(0.0079-0.01 57 io.0091
i
- _.
._.
..
-1- "
0.1 -4.3
I 1.5
, /
'I (0.0591
i
i
- 66 -
Unit : mm (in)
1
STD Limit
CONNECTING ROD
Big endinside dia.
38.000-38.01 6
( 1 -4961 -
1 -4967)
21.010-21.023
21.080 (0.8299)
(0.8272-0.8277)
Clearance betweensmall
endandpiston pin
0.01 0-0.032
0.1 2 (0.0047)
(0.0004-0.001 3)
0.1 -0.3
1.O (0.0394)
(0.0039-0.01 18)
CRANKSHAFT
37.956-37.970 37.85
(1 -4943- 1.4949) (1.4902)
34.986-34.997
(1.3774- 1.3778)
I Clealance between I 1
journal andmain bearing
- 0.009-0.014
.
..
. ..: .
.
,
(- 0.00035-0.00055)
- 67 -
Unit : mm (in)
T EH30/EH34
I ITEM
STD Limit
CAMSHAFT
0 Cam height 36.1 "36.3
35.95 (1.41 54)
(1.4213-1.4291)
IN.EX.
cams
19.967- 19.980
19.950(0.7854)
(0.7861 -0.7866)
VALVE
* Valve stem outside dia.
IN.
6.535-6.550
6.450(0.2539)
(0.2573-0.2579)
6.522-6.544
EX. 6.450(0.2539)
(0.2568-0.2576)
. .
0.056-0.1 00
EX. 0.30 (0.01 18)
(0.0022-0.0039)
~ - .
IN./EX. 0.085-0.1 15
(cold) (0.0034-0.0045)
Unit : mm (in)
ITEM
r STD
EH30/EH34
Limit
1
TAPPET
0 Stem outside dia.
8.960-8.975
8.93 (0.351 6)
(0.3528-0.3533)
9.00-9.01 5
9.08 (0.3575)
(0.3543-0.3549)
0.025-0.055
0.15 (0.0059)
(0,001 0-0.0022)
ROCKER ARM
1 1.986-1 1.994
1 1.92 (0.4693)
(0.471 9-0.4722)
1 2.006- 1 2.024
12.07 (0.4752)
(0.4727-0.4734)
0.01 2-0.038
0.15 (0.0059)
(0.0005-0.001 5)
39.5 (1.5551 )
- 69 -
Unit : mm (in)
EH30/EH34
ITEM
STD Limit
VALVE SEAT ANGLE (IN. EX.)
0 Valve cutter angle (a)
0 Valve contact width (b)
a : 90"
b : 0.7-1.0 2.0
(0.028-0.039) (0.079)
TIGHTENING TORQUE
DESCRIPTION
~~ ~~
kg cm I N m I f t Ib
- 70 -
12-3 OIL GRADE CHART
Single
Specified grade
Lubricant
aualitv
Multi-
grade
- 20 - 10 0 10 20 30 4oT
-4 14 32 50 68 86 104°F
- 7t -
13. MAINTENANCEAND STORAGE
The following maintenance jobs apply when theengine is operatedcorrectlyundernormal
conditions. Theindicated maintenance intervalsareby no means guarantees for maintenance free
operationsduringtheseintervals.
Forexample, if the engine is operatedinextremelydustyconditions,theaircleanershouldbe
cleaned everydayinstead of every 50 hours.
13- 1 DAILYMAINTENANCE
MAINTENANCE REMARKS
1) Clean away dust and chaff from Governor linkage is especially sensitive to dust.
engine.
2) Check fuel
leakage
from
fuel
system. If any,retightenfasteners
orreplace necessary parts.
MAINTENANCE REMARKS
I MAINTENANCE REMARKS
2) Clean aircleaner.
3) Check and clean spark plug. If dirty, wash in gasoline or polish w i t h emery paper.
- 72 -
13-4 EVERY 1O Q " 2 8 0 HRS. (MONTHLY) MAINTENANCE
~~~ ~
REMARKS I
1) Clean fuelfilter and fueltank.
2) Inspect cooling system and remove Remove blower housing and clean up between fins and
dirtand chaff. housing.
I MAINTENANCE REMARKS I
I head. I power. I
2) Disassemble and clean carburetor
I MAINTENANCE REMARKS
- 73 -
Industrial
Engines