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Article history: Temperature influences drastically the physical properties of polymer powders. In the present study, the
Received 30 May 2020 packing dynamics of polymer powders has been investigated with a modified version of GranuPack
Received in revised form 14 September instrument, which is an improvement of the classical tapped density measurement. After the filling pro-
2020
cedure, the sample is heated and the evolution of the density is measured after each tap. For a selection of
Accepted 17 September 2020
Available online 5 October 2020
four polymers (polyamide 12, Polystyrene, Polyvinyl chloride and a thermoplastic polyurethane), the
influence of temperature on the Hausner ratio and on the packing dynamics are analysed. We show that
the packing dynamics is drastically influenced by temperature even far below the melting temperature
Keywords:
Polymer powders
T m for semi-crystalline polymers and far below the glass-transition temperatures T g for amorphous poly-
Packing dynamics mers. In addition, we show that the analysis of the packing dynamics at different temperatures allows to
Temperature determine a characteristic temperature corresponding to the onset of caking. Finally, we show that this
Melting temperature is coherent with Differential Scanning Calorimetry (DSC) analysis.
Caking Ó 2020 The Society of Powder Technology Japan. Published by Elsevier B.V. and The Society of Powder
Technology Japan. All rights reserved.
https://doi.org/10.1016/j.apt.2020.09.019
0921-8831/Ó 2020 The Society of Powder Technology Japan. Published by Elsevier B.V. and The Society of Powder Technology Japan. All rights reserved.
G. Lumay et al. Advanced Powder Technology 31 (2020) 4428–4435
to be relatively constant till 140 C and increase suddenly at 160 C. Appendix A.1, this waiting time is sufficient to obtain a uniform
The melting temperature being T m ¼ 180 C. temperature inside the sample. For each polymer powder, a series
The analysis of a powder sample submitted to successive taps of experiments were conducted from ambient to higher tempera-
gives information about the packing dynamics and also about pow- tures starting always from a new sample at ambient temperature.
der flowability. Beyond the classical tapped density measurement Moreover, the complete melting of the sample was not investi-
methods [24], an improved method called GranuPack [7,25] has gated (i) to avoid a complex cleaning process of the measurement
been developed recently based on fundamental research results cell and (ii) to keep focused on the analysis of the system in the
[13,17,26–30]. The density of the powder is measured automati- granular state.
cally after each tap to obtain a packing curve (also called com- To perform the taps, the tube containing the powder sample
paction curve). The analysis of this curve gives classical rises up to a height of DZ and performs free falls. The height h of
parameters like bulk and tapped density, Hausner ratio, Carr index the powder bed is measured automatically after each tap with
but also dynamical parameters (see Section 2.2.1 for additional the laser sensor. From the height h, the volume V of the pile is com-
information). In addition to packing dynamics, this set of parame- puted. As the powder mass m is known, the density q, which is the
ters characterizes powder flowability. ratio between the mass m and the powder bed volume V, is evalu-
In the present paper, we show how temperature influences the ated and plotted after each tap to obtain a packing curve. For the
packing dynamics and as a consequence the flowability of polymer present study, the volume of powder was 40 ml, the free fall was
powders by using GranuPack instrument equipped with a heating fixed to DZ ¼ 1mm and 500 taps were applied to the sample.
system. In particular, we show that the temperature influences Fig. 1 shows a typical packing curve and the corresponding
drastically the packing dynamics far below the melting tempera- parameters. The initial density (or bulk density) qð0Þ ¼ q0 , the final
ture. Moreover, the analysis of the parameters extracted from density (or tapped density) qð500Þ ¼ q500 and the Hausner ratio
packing curves allows to measure the temperature corresponding Hr ¼ qð500Þ=qð0Þ are the very classical parameters. These param-
to the onset of caking. Finally, we show that these temperatures eters are characterizing the range of densities that one could obtain
are coherent with Differential Scanning Calorimetry (DSC) with the powder as a function of its history. In addition, dynamical
measurements. parameters characterizing the packing speed can be extracted: the
number of taps n1=2 needed to reach one half of the packing range
and the slope a at the beginning of the process. As shown by Fig. 1,
2. Materials and methods
a is obtained with the linear fitting qðnÞ ¼ q0 þ a n of the first
points. Since this dynamical parameter is measured at the begin-
2.1. Materials
ning of the packing curve, it is related to the regime with the low-
est confinement and the highest mobility of the grains. Therefore,
The aim of the present paper is not to compare commercial
this parameter a is expected to be related to flowability. Finally,
powders but to present a new characterisation method particularly
the packing curve can be analysed more deeply by fitting theoret-
suited to studying the influence of temperature on both the flow
ical models (not shown in the present study).
and the packing dynamics of polymer powders. Therefore, we do
not communicate the brandname of the considered samples but
we present a detailed description of these powder through 2.2.2. Granulo-Morphometer
granulo-mophometry measurement and differential scanning The grain size and morphology have been measured with the
calorimetry (DSC). Occhio 500 Nano high resolution granulo-morphometer from the
Four polymers have been selected: polyamide 12 (PA12), Poly- company Occhio, Belgium. The powder sample was dispersed on
styrene (PS), Polyvinyl chloride (PVC) and a thermoplastic polyur- a glass plate with the vacuum dispersion system and analysed with
ethane (TPU). The PA12 is a typical powder used in additive a camera.
manufacturing. Three samples of PS have been considered with dif- The central granulometric value (Median dðv ; 0:5Þ), the extreme
ferent grain sizes. The grain size and shape are analysed in values (dðv ; 0:9Þ and dðv ; 0:1Þ), the distribution width (Span) and
Section 3.1. the circularity are taken into account in the present study. The
averages are performed in volume. The median dðv ; 0:5Þ is defined
as the diameter at which value half of the population volume lies
2.2. Methods
below. Similarly, the extreme values dðv ; 0:1Þ and dðv ; 0:9Þ are
defined as the diameter at which value 10% and 90% of the popu-
2.2.1. GranuPack high temperature
lation volume lies below. The Span is defined as:
GranuPack instrument has been recently adapted to perform
measurement at high temperature. First, the measurement cell dðv ; 0:9Þ dðv ; 0:1Þ
has been equipped with an electrical heating jacket coupled with Span ¼ : ð1Þ
dðv ; 0:5Þ
a thermocouple to measure the temperature of the measurement
cell. Second, the inductive sensor used in the classical GranuPack If the distribution is narrow, the Span becomes smaller. Finally the
to measure the pile height h has been replaced by a laser sensor sit- circularity (isoperimetric quotient) is defined as:
uated farthest from the hot sample. The measurement cell used for
the present study was able to heat up the sample till 200 C. The 4pAp
Q¼ ; ð2Þ
ambiant temperature in the laboratory was 21 C 2 C at a rela- c2p
tive humidity of 35% 5%.
A volume of powder is placed in a metallic tube with an auto- where Ap is the projected area of the particle image and cp is the
mated initialization process explained in previous publications perimeter calculated by summing the length of the boundary pixels
[7,25]. This initialisation process is performed at room tempera- of the particle image. For a perfect circle and by extension sphere
ture. Afterward, a light hollow cylinder is placed on top of the Q = 1 and Q decreases when the particle shape deviates from the
powder bed to keep the powder/air interface flat during the spherical shape.
packing process and also to play the role of thermal insulator. An optical microscope has also been used to observe the grains.
Then, the cell is heated to the selected temperature and a waiting The microscope is a Nikon Eclipse FN1 in bright field configuration
period of 30 min is applied before starting the tapping. As shown in with an objective 10X.
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G. Lumay et al. Advanced Powder Technology 31 (2020) 4428–4435
Fig. 1. Typical packing curve (also commonly called compaction curve) presenting the density as a function of the tap number. The curve obtained with GranuPack
instrument is annotated with the parameters extracted from the curve.
2.2.3. DSC PS80 and PS140) are spherical with only weak imperfections. On
Differential scanning calorimetry (DSC) was performed on a the opposite, PA12 and PVC grains are irregular while TPU grains
Q1000 TA Instruments calorimeter. The samples were analyzed are strongly irregular.
at a heating rate of 10 C min1 over a temperature range from 0 The parameters extracted from the grain size distribution are
to 200 C for PS and PVC, from 80 C to 200 C for PA and from presented in Table 1. The three PS samples are covering a relatively
80 C to 220 C for TPU under a N 2 atmosphere. Glass transition wide range of median sizes from 22 to 142 lm to study the influ-
temperature (Tg) and melting temperature (Tm) are determined ence of grain size. Hereafter, we will compare the results obtained
during the first heating scan in order to take into account the his- with PS80, PA12, TPU and PVC having median size of the same
tory of the sample and to analyze the sample as received. order of magnitude.
3.1. Grain size and morphology Fig. 3 shows the packing curves obtained at different tempera-
tures for a selection of four different powders having relatively
A selection of grain pictures obtained with the Granulo- similar grain sizes: PA12, PS80, PVC and TPU. The measurement
morphometer are presented in Fig. 2. All the PS grains (PS20, has been repeated three times with PA12 at 22 °C and 75 °C and
Fig. 2. Typical picture of the grains. Only PS80 is presented because PS20 and PS140 have the same spherical shape. To make the comparison easier, the same scale is used for
all pictures.
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G. Lumay et al. Advanced Powder Technology 31 (2020) 4428–4435
Table 1
Main granulometry and morphology indexes: the median diameter dðv ; 0:5Þ, the extreme values dðv ; 0:9Þ and dðv ; 0:1Þ, the distribution width (Span) and the circularity Q. The
sizes are expressed in lm.
Fig. 3. Packing curves obtained with powders PVC, PS80, PA12, and TPU at different temperatures. When the temperature increases, the packing dynamics is slowed down
and the final density is reduced, i.e. the packing curve is flattened.
the error bars corresponding to the standard deviation are pre- The packing speed is also modified by temperature. The charac-
sented only for the last point. For the same powder, all the curves teristic number of taps n1=2 is a good candidate for this character-
are starting from the same density qð0Þ because the initialization is ization. However, n1=2 is converging to infinity when the
done at room temperature. temperature increases and the measurement of a characteristic
The classical way to analyse a tapped density measurement is temperature is more difficult. Therefore, we selected the other
based on the Hausner ratio Hr which decreases usually when the dynamic parameter corresponding to the slope a of the packing
flowability increases. In the present configuration, the trend is curve during the first taps (see Fig. 1). Fig. 5 shows the decrease
inverted and Hr is found to decrease to Hr ¼ 1 when the temper- of the initial slope a as a function of the temperature for the differ-
ature increases and then when the powder becomes more and ent materials (left) and for different grain size (right). As for the
more sticky. The decrease of Hr as a function of the temperature temperature T Hr¼1 and for the same reasons, the temperature
is shown by Fig. 4. The initialisation performed at room temper- T a¼0 corresponding to a ¼ 0 has been calculated with a linear fit
ature to start always from the same initial density q0 explains of the three last points. This temperature T a¼0 depends on the
partially this particular behavior. As shown by Fig. 4 (left) the material but less on the grain size and may be considered as the
temperature T Hr¼1 corresponding to Hr ¼ 1 depends strongly on onset of caking. This terminology will be justified hereafter with
the material. Since the temperatures T Hr¼1 were approached but microscopic observations.
not exceeded to avoid a complete melting of the sample (see
explanation in Section 2.2.1), an extrapolation is needed to mea-
sure this temperature. The evolution of Hr with the temperature 3.3. Thermal properties
is not necessarily linear and the development of a physical model
to fit this trend is an interesting perspective. For the present Table 2 presents the glass-transition temperatures (T g ) and
study, the temperature T Hr¼1 has been calculated with a simple melting temperatures (T m ) extracted from the DSC curves pre-
linear fit of the three last points. For the set of measurements sented in Fig. 6. In addition, these transition temperatures are com-
with the same materials (PS) but with different grain size, the pared with the onset of caking characterized by both T Hr¼1 and T a¼0
Hausner ratio drops to Hr ¼ 1 roughly at the same temperature measured with GranuPack. For each powders, the temperatures
(see Fig. 4 (right)). To go further in this analysis, we will focus T Hr¼1 related to packing range and T a¼0 related to packing dynam-
on the study of the packing dynamics. ics are very similar. The error estimation given by the fitting
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G. Lumay et al. Advanced Powder Technology 31 (2020) 4428–4435
Fig. 4. (Left) Evolution of the Hausner ratio Hr as a function of the temperature for the powders PVC, PS80, PA12 and TPU. The dashed lines are corresponding to linear fits of
the last points to obtain the characteristic temperature T Hr¼1 . The error bars presented for PA12 at 22 °C and 75 °C are corresponding to the standard deviation computed from
three measurements. (Right) Evolution of the Hausner ratio as a function of the temperature for PS powders with different grain sizes.
Fig. 5. (Left) Evolution of the packing curve initial slope a as a function of the temperature for the powders PVC, PS80, PA12 and TPU. The dashed lines are corresponding to
linear fits of the last points to obtain the characteristic temperature T a¼0 . The error bars presented for PA12 at 22 °C and 75 °C are corresponding to the standard deviation
computed from three measurements. (Right) Evolution of the slope a as a function of the temperature for PS powders with different grain sizes.
Fig. 6. DSC curves obtained with powders PA12, PS80, PVC and TPU. The temperatures T g and T m extracted from these curves are summarized in Table 2.
fast for low temperature and slows down when approaching the ing the packing dynamics have been extracted. Both parameters
onset of caking. This transition between the fast and slow decrease are decreasing with temperature do reach unity for Hausner ratio
is also around 70 °C, i.e. close to the first T m at 73 °C. and to converge to zero for the initial slope allowing to measure
An increase of the temperature can modify the different forces two characteristic temperatures T Hr¼1 and T a¼0 . These two temper-
of interaction between the grains through different mechanisms. atures are close and are characterizing the onset of caking induced
The Young modulus of the polymer decreases with temperature by the formation of stable bridges between adjacent grains.
[34], increasing the surface of contacts and therefore the friction A particular packing behavior has been evidenced with TPU
force. With polymers, cohesive/adhesive forces are also expected powder at 75 °C and confirmed by DSC measurements showing a
to increase with temperature [35]. Obviously, when approaching second T m at 73 °C. Therefore, the packing dynamics measurement
or reaching the melting temperature of the material forming the is also able to predict particular thermal properties of powders.
grains, the melting at the contact between the grains will modify A systematic study of the effect of temperature on the packing
the interactions and also possibly the shape of the grains. In the dynamics with other families of powders (food, pharmaceutical,
present study concerning polymer powders, we assume that these metal, ceramic powders) is a stimulating perspective. Moreover,
are the main mechanisms influencing the packing dynamics. the packing dynamics measurement is a promising method from
In powders containing moisture, a modification of the temper- both fundamental and applied perspectives. From a fundamental
ature will modify the water thermodynamic equilibrium inside perspective, the development of physical models taking the differ-
the powder and induce a set of complex mechanisms. The capillary ent forces between the grains into account to fit the data could
bridges could evaporate creating possibly solid bridges, the water allow to identify the most pertinent physical parameters and
contained inside the grains could migrate to the surface, the water mechanisms. From an applied or industrial perspective, the pack-
could experience vaporisation, etc. An important effect of moisture ing dynamics analysis at different temperatures is a characteriza-
is not expected with the polymer powders considered in the pre- tion method that makes sense in additive manufacturing for
sent study but the systematic study of these effects with food or example.
pharmaceutical powders for example is a stimulating perspective.
We have shown in previous studies [27,28] that the packing Declaration of Competing Interest
dynamics is governed by the mobility of the grains. This mobility
is reduced when friction or cohesive forces become stronger. The The authors declare that they have no known competing finan-
packing dynamics is therefore slowed down leading to a decrease cial interests or personal relationships that could have appeared
of the slope a. Moreover, the increase of the inter-grain forces with to influence the work reported in this paper.
temperature reduces the ability of the grains to find configurations
optimizing the density. Therefore, the Hausner ratio decreases also Acknowledgments
with temperature.
C.D. is FNRS Research Director and thanks FNRS for financial
5. Conclusion support and Charlotte Dannemark for the DSC analyzis. We thank
Naveen Tripathi and Aurelien Neveu from GranuTools for their
Overall, the effect of temperature on the packing dynamics of support.
polymer powder is strong. In particular, the packing dynamics is
significantly modified even at low temperature compared to melt- Appendix A
ing temperature T m for semi-crystalline polymers and to glass-
transition temperatures T g for amorphous polymers. Therefore, A.1. Temperature uniformity
the packing dynamics measurement is a good candidate to quan-
tify the effect of the temperature on polymer powders and is found To check the temperature uniformity in the sample and also the
to be more sensitive than the shear cell methods at low time needed to reach the final temperature, four small thermocou-
temperature. ples have been positioned inside the powder sample (PA12) and
From the packing curves obtained at different temperatures and one thermocouple was following the temperature of the tube.
for different polymer powders, the classical Hausner ratio charac- Inside the powder sample, the thermocouples were positioned in
terizing the density modification and the initial slope characteriz- the center of the tube at different heights from the bottom of the
Fig. A.8. Temporal evolution of the temperature at different heights in the powder sample and of the tube.
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G. Lumay et al. Advanced Powder Technology 31 (2020) 4428–4435
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