Professional Documents
Culture Documents
Coatings e
Coatings e
F I LT R A T I O N F E E D I N G S Y S T E M S M E LT S H O P R E F R A C T O R I E S M E TA L LU R G I CA L A N D P O U R I N G C O N T R O L B I N D E R S C R U C I B L E S
COATINGS
For the elimination of surface defects
High performance mould and core coatings
for the elimination of surface defects providing superior casting finish
2
Application Control Flow coating
To deposit a consistent layer of coating, which is free The thickness of the coating layer, when dry, should Pioneers in the development of flow coating
of runs, drips and other discontinuities, products have be sufficient to supply the required protection. Within technology, Foseco’s Flow Coating Unit is specifically
been developed with specific rheological properties to a production environment it is recommended that dry designed to meet the needs of the foundry:
suit a wide range of application methods: layer thickness is related to:
++ Consistent, operator-independent application of
++ Dipping ++ Wet layer - film thickness comb coating
++ Flow coating ++ Viscosity - flow cup ++ Even coverage of all mould surfaces including
++ Brushing ++ Baumé - baumé stick vertical walls and deep pockets
++ Spraying ++ Density ++ Reduced mould abrasion and subsequent sand
and refractory inclusions
Equipment ++ Absence of unsightly brush or swab marks
Foseco offer a wide range of equipment for the ++ Enhancement of finer detail such as numbering
handling and application of refractory coatings, and lettering
ranging from containers and mixer units to spray
equipment, flow coating units as well as automated
coating dilution (ICU).
Foseco flow coating unit Viscosity measured using a flow cup Baumé measurement Wet layer thickness measurement
3
High performance mould and core coatings
for steel, iron and non ferrous foundries
Steel
The high casting temperatures associated with steel These products are formulated to ensure rheology is
foundries requires careful selection of refractory optimised for specific application methods.
materials, to ensure full protection against metal
penetration and burn-on defects. The SEMCO and Jobbing iron
TENO range of coatings for steel applications utilise This segment of the market is typified by the variety
high purity zirconium silicate refractories to offer of size and shape of cast components, ranging from
protection under the most extreme casting conditions. many tonnes to less than a kilo. The processing
of such components in short runs requires flexible
A full range of specialist products is also available manufacturing techniques. This variety and flexibility
to cover specific applications, such as the high is reflected within the coating product ranges on offer
demands of manganese steel, highly alloyed stainless from Foseco.
steels or metal penetration due to hot spots or high
metallostatic pressures.
4
The SEMCO and TENO product ranges utilise A full range of specialist products is also available to
precise blends of refractory fillers to ensure ultimate cover specific applications, such as prevention of flake
protection of both mould and core. In the case of reversion in ductile iron and in Compacted Graphite
heavy sectioned castings a combination of high Iron (CGI) to reduce the formation of flake graphite
purity zirconium silicate and graphitic fillers provide within the surface of the cast component, whilst also Flow coating ensures
optimum refractoriness and prevention of metal providing a highly refractory layer that prevents burn- even coverage of all
mould surfaces
penetration, whilst maintaining a good strip and on, metal penetration and other common casting
reducing “white shining”. As section thickness is surface defects.
reduced, alternative fillers such as alumino silicates
can be introduced to improve insulation properties All these products are formulated to ensure rheology
and help to eliminate sand expansion defects, whilst is optimised for specific application methods.
maintaining excellent strip and casting surface finish.
5
High performance mould and core coatings
for production iron and specialist applications
Production iron
High production foundries with a large proportion of Refractory filler combinations are carefully selected
cored castings, typify this segment. The production and controlled and rheological properties are
unit is typically highly automated and the application designed to apply a controlled coating layer. Specific
of coating is normally via a dipping operation. The coatings are available to offer superb protection
RHEOTEC, SEMCO and TENO range of coatings against a number of common defects.
are focused on providing exceptional dipping
characteristics, whilst ensuring internal surfaces are An example of this is RHEOTEC XL which offers
free from casting defects. unparalleled protection against the formation of
veining defects.
6
Metallurgical coatings
A full range of specialist products is also available to Permeability and composition have been specifically
Protection from flake
cover specific applications, such as localised chill and designed to meet the requirements of lost foam. The reversion in ductile iron
grain refinement. TELLURIT chill-promoting coatings coatings can be applied by spray, dipping or brush.
for grey cast iron are ideal for producing a wear
resistant surface. Spun pipe
SPUNCOTE are specialist products formulated to
MOLCO 50 dressings are designed for the localised provide a permeable coating with very low gas
densening of grey cast iron. They can eliminate the evolution for the centrifugal casting process. They can
use of metal chills and are useful for treating heat also assist metal flow and promote easier stripping of
centres affected by open grain structure that are the finished casting.
difficult to feed. Coatings for highest
Tools and refractories thermal demands
Full mould and lost foam processes FRACTON coatings are used for the protection of
SEMCO perm is a range of water based coatings refractory surfaces, metal dies and launders, pig
designed to promote excellent surface finish and moulds and other metal tools.
dimensional stability whilst avoiding common
problems such as lustrous carbon formation, metal
penetration and premature mould collapse.
Optimised
process
control
7
For highest casting quality
Service
For further information and specific recommendations
on the full range of Foseco coatings for ferrous and
non ferrous foundries, please refer to the local Foseco
For highest representative.
quality Quality assured
demands processes
Warning: The doing of an unauthorised act in relation to a copyright work may result in both a civil claim for damages and criminal prosecution. All statement, information and data contained herein are
published as a guide and although believed to be accurate and reliable (having regard to the manufacturer’s practical experience) neither the manufacturer, licensor, seller nor publisher represents nor Fax: +44 (0)1827 283725
warrants, expressly or impliedly: (1) their accuracy/reliability, (2) that the use of the product(s) will not infringe third party rights, (3) that no further safety measures are required to meet local legislation. The www.foseco.com
seller is not authorised to make representations nor contract on behalf of the manufacturer/licensor. All sales by the manufacturer/seller are based on their respective conditions of sale available on request.
© Foseco International Limited 03/18. Please contact your local Foseco team