QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE

M-QY-02-F22
SPECIFICATIONS(WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code) VERSION 0

Company Name Industrias PROTON LTDA. By: Carlos Eduardo Gómez D.

Welding Procedure Specification No. IP-S-03 Revision No. 0

Supporting PQR No.(s) PS-03 #¡REF! Date 2012-08-30

Welding Process(es) SMAW Type(s) MANUAL

(Automatic, Manual, Machine, or Semi-Auto.)

JOINTS (QW-402) Details

Joint Design GROOVE & FILLET

Root Spacing See Fabrication Drawings

Backing YES or No SEE

Backing Material (Type) BASE/WELD METAL FABRICATION DRAWINGS
(Refierase a ambos el respaldo y los Retenedores)

METAL NONMETALLIC NONFUSING METAL OTHER

Sketches, Production Drawings, Weld Symbols or Written Description

should show the general arrangment of the parts to be welded. Where
applicable, the root spacing and the details of weld groove may be
specified.

Retainers NOT USED

*BASE METALS (QW-403)

P-No. 9B #¡REF! Group No. 1 to P-No. 9B Group No. 1
OR
Specification type and grade -----------------------------------------------------------------------------------------------------------
to Specification type and grade ------------------------------------------------------------------------------------------------------
OR
Chem. Analysis and Mech. Prop. ------------------------------------------------------------------------------------------------------
to Chem. Analysis and Mech. Prop. ---------------------------------------------------------------------------------------
Thickness Range:
Base Metal: Groove 0.0625" to 0.708" Fillet: ALL
Maximum Pass Thickness ≤ 1/2" YES NO

Other None

SMAW

Spec. No. (SFA) 5.5

AWS No. (Class) E 8018 C2

F-No. 4

A-No.
Size of Filler Metals 3/32";1/8"; 5/32"

Filler Metal Prouct Form N.A.

Supplemental Filler Metal N.A.

Weld Metal Thickness Groove Range 1/16" - 1/2"

Weld Metal Thickness Fillet Range All Fi llet Si zes

Electrode-Flux (Class) N.A.

Flux Type N.A.

Flux Trade Name N.A.

Consumable Insert N.A.

Other NONE

QW-482 (Back)
 WPS No. IP-S-02 Rev. 0

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove All Temperature Range NONE

N
O
N
E
Welding Progression: Up Yes Down No Time Range
Position(s) of Fillet All Other NONE
Other NONE NONE

PREHEAT (QW-406) GAS (QW-408)

Preheat Temp. Min. 200°F Percent Composition
Interpass Temp. Max. As Welded Gas(es) (Mixture) Flow Rate
Up to f inish the w elding N.A N.A N.A
Preheat Maintenance Shielding
(Continuous or special heating, where applicable should be recorded) N.A N.A. N.A.
Trailing
Other: None Backing N.A N.A. N.A.

Other: None Other N.A N.A. N.A.

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal Current Other

Weld Type Amp. Volt Travel (e.g. Remarks, Comments,
Layer(s) Process Class Dia. and Range Range Speed Hot Wire, Addition,
Polarity Range Technique, Torch Angle,Etc.

1 SMAW E 8018 C2 3/32" DC EP 70 - 100 N.R

2 SMAW E 8018 C2 1/8" DC EP 100 - 145 N.R ---
3 SMAW E 8018 C2 5/32" DC EP 140-200 N.R ---
4 or more SMAW E 8018 C2 5/32" DC EP 140-200 N.R ---

Pulsing Current NONE Heat Input Max. Any

Tungsten Electrtode Size and Type N.A.

Mode of Metal Transfer For GMAW N.A
Electrode Wire feed speed range N.A.
Other None

SMAW
TECHNIQUE (QW-410)

Type of Bead String Weaved

Orifice or Gas Cup Size N.A.

Initial Cleaning (Brushing, Grinding, etc) Grinding and brushing

Interpass Cleaning (Brushing, Grinding, etc) Grinding and brushing

Method of Back Gouging Grinding
Oscillation N.A

Contact Tube to Work Distance N.A.

Number of Passes per side Single Multiple

Multiple or Single Electrodes Single Multiple

Electrode Spacing N.A.

Peening Not Allowed
Use of thermal process NONE.