Lexam 945712

TK115C (40D1) INDONESIA
1K40D-460E1
( )
TK115C
PARTS CATALOGUE
©2010 by Yamaha Motor Co., Ltd.
1st edition, December 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
Engine Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q’ty Column Model Code
Abbreviation Colour Name Colour Code

BIB2 BLUISH BLACK 2 007B
BMC(*) BLUE METALLIC C 0775
DBNM8 DARK BLUISH GRAY METALLIC 8 0919
DRMK(*) DEEP RED METALLIC K 0918
S3 SILVER 3 0791
SMX(*) BLACK METALLIC X 0903
SW(*) SILKY WHITE 00GE
YB YAMAHA BLACK 0033
CONTENTS
ENGINE
CYLINDER ............................................................................ 1 INDEX
CRANKSHAFT & PISTON .................................................... 2
NUMERICAL INDEX ............................................................. 53
VALVE ................................................................................... 3
CAMSHAFT & CHAIN ........................................................... 4
OIL PUMP ............................................................................. 5
INTAKE ................................................................................. 6
CARBURETOR ..................................................................... 8
EXHAUST ............................................................................. 10
CRANKCASE ........................................................................ 11
CRANKCASE COVER 1 ....................................................... 12
STARTER .............................................................................. 15
STARTER CLUTCH .............................................................. 16
CLUTCH ................................................................................ 17
TRANSMISSION ................................................................... 20
CHASSIS
FRAME .................................................................................. 21
FENDER ................................................................................ 22
SIDE COVER ........................................................................ 23
REAR ARM & SUSPENSION ............................................... 25
STEERING ............................................................................ 26
FRONT FORK ....................................................................... 27
FUEL TANK ........................................................................... 28
SEAT ..................................................................................... 29
FRONT WHEEL .................................................................... 31
FRONT BRAKE CALIPER .................................................... 32
REAR WHEEL ....................................................................... 33
STEERING HANDLE & CABLE ............................................ 35
FRONT MASTER CYLINDER ............................................... 37
STAND & FOOTREST .......................................................... 38
LEG SHIELD ......................................................................... 40
GENERATOR ........................................................................ 44
STARTING MOTOR .............................................................. 45
FLASHER LIGHT .................................................................. 46
METER .................................................................................. 47
HEADLIGHT .......................................................................... 48
TAILLIGHT ............................................................................ 49
HANDLE SWITCH & LEVER ................................................ 50
ELECTRICAL 1 ..................................................................... 51
ELECTRICAL 2 ..................................................................... 52
FIG. 1 CYLINDER
REF.
40D1
PART NO. DESCRIPTION REMARKS
NO.
1 31B–E1111–00 HEAD, CYLINDER 1 1
2 90116–06037 BOLT, STUD 2
3 90153–06803 SCREW, HEXAGON 1
4 90430–06014 GASKET 1
5 40D–E1185–00 COVER, CYLINDER HEAD SIDE 3 1
6 5LW–E1165–00 PLATE, BREATHER 1
7 97527–06512 BOLT, WITH WASHER 1
8 5LW–E1155–00 SEAL, LABYRINTH 1
9 93210–71462 O-RING 1
10 95027–06020 BOLT, FLANGE 2
11 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2
12 93210–44809 O-RING 2
13 90201–08609 WASHER, PLATE 4
14 90176–08805 NUT, CROWN 4
15 94700–00868 PLUG, SPARK (NGK C6HSA) 1
16 40D–E1181–00 GASKET, CYLINDER HEAD 1 1
17 91810–14809 PIN, DOWEL 2
18 90105–06849 BOLT, FLANGE 2
19 5D9–E482K–00 PLATE 1
20 40D–E4840–00 AIR CUT VALVE ASSY 1
21 1S7–E4890–00 REED VALVE ASSY 1
22 5D9–E131H–00 JOINT 1 1
23 90110–06069 BOLT, HEXAGON SOCKET HEAD 2
24 5D9–E1310–00 CYLINDER 1
25 40D–E1351–00 GASKET, CYLINDER 1
26 40D–E1166–01 PIPE, BREATHER 1 1
27 90467–12052 CLIP 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
40D1
NO.
1 40D–WE140–00 CRANKSHAFT ASSY 1
2 15C–E1681–00 .PIN, CRANK 1 1
3 93310–528YA .BEARING 1
4 5D9–E1651–00 .ROD, CONNECTING 1
5 40D–E1422–00 .CRANK 2 1
6 93306–305YP BEARING 1
7 90280–03017 KEY, WOODRUFF 1
8 5D9–E1631–00 PISTON (STD) 1
5D9–E1636–09 PISTON (0.50MM O/S) 1 AP
5D9–E1638–09 PISTON (1.00MM O/S) 1 AP
9 5LM–E1633–00 PIN, PISTON 1
10 93450–14088 CIRCLIP 2
11 5D9–E1603–00 PISTON RING SET (STD) 1
5D9–E1605–00 PISTON RING SET (0.50MM O/S) 1 AP
5D9–E1607–00 PISTON RING SET (1.00MM O/S) 1 AP
12 40D–E1454–00 WEIGHT 1 1
13 93306–252YG BEARING 2
14 40D–E1531–00 GEAR, BALANCE WEIGHT 1
15 90387–15810 COLLAR 1
16 90215–10284 WASHER, LOCK 1
17 90170–10012 NUT 1
18 90282–05031 KEY, STRAIGHT 1
19 93102–32804 OIL SEAL 1
20 40D–E7645–00 COLLAR 1
21 93210–18801 O-RING 1
2
FIG. 3 VALVE
REF.
40D1
NO.
1 5D9–E2111–10 VALVE, INTAKE 1
2 5D9–E2121–10 VALVE, EXHAUST 1
3 5ER–E2119–00 SEAL, VALVE STEM 2
4 5D9–12113–00 SPRING, VALVE INNER 1
5 15C–E2113–00 SPRING, VALVE INNER 1
6 3S0–E2118–00 COTTER, VALVE 4
7 5TN–12117–00 RETAINER, VALVE SPRING 2
8 5TN–E2126–00 SEAT, VALVE SPRING 2 2
9 5D9–E2151–00 ARM, VALVE ROCKER 2
10 3C1–12159–01 SCREW, VALVE ADJUSTING 2
11 90170–05302 NUT 2
12 4ST–E2156–00 SHAFT, ROCKER 2 2
3
FIG. 4 CAMSHAFT & CHAIN
REF.
40D1
NO.
1 40D–E2170–00 CAMSHAFT ASSY 1 1 UR
40D–E2170–10 CAMSHAFT ASSY 1 1 UR
2 93210–10804 .O-RING 1
3 93306–002X2 BEARING 1
4 5LW–E111F–00 PLATE 1
5 91317–06012 BOLT 1
6 40D–E2176–00 SPROCKET, CAM CHAIN 1
7 40D–E1145–00 PLATE, BREATHER 2 1
8 95817–08016 BOLT, FLANGE 1
9 94568–C7090 CHAIN 1
10 5D9–E2231–00 GUIDE, STOPPER 1 1
11 5D9–E2241–00 GUIDE, STOPPER 2 1
12 40D–E2256–01 COVER, CHAIN 1
13 91317–06012 BOLT 2
14 5D9–E2228–00 BOLT 1
15 5D9–E2210–00 TENSIONER ASSY, CAM CHAIN 1
16 5MX–E2213–01 GASKET, TENSIONER CASE 1
17 91317–06018 BOLT 2
4
FIG. 5 OIL PUMP
REF.
40D1
NO.
1 40D–E3300–00 OIL PUMP ASSY 1
2 40D–E3325–00 GEAR, PUMP DRIVEN 1
3 90201–077F5 WASHER, PLATE 1
4 93410–07830 CIRCLIP 1
5 92017–05020 BOLT, BUTTON HEAD 2
6 90340–12808 PLUG, STRAIGHT SCREW 1
7 4YS–E1198–00 GASKET 1
8 4ST–E3411–00 STRAINER, OIL 1
9 1S7–E3440–00 ELEMENT ASSY, OIL CLEANER 1
10 40D–E3447–00 COVER, OIL ELEMENT 1
11 95027–06020 BOLT, FLANGE 2
12 95027–06070 BOLT, FLANGE 1
13 93210–50801 O-RING 1
5
FIG. 6 INTAKE
REF.
40D1
NO.
1 40D–E3585–00 MANIFOLD 1
2 40D–E3536–00 JT. , CARBURETOR 1
3 93210–258G2 O-RING 1
4 91317–06025 BOLT 2
5 40D–E4197–00 PIPE 1
6 90467–07029 CLIP 1
7 40D–E3474–00 BAND 2
8 40D–E4411–00 CASE, AIR CLEANER 1 1
9 5D9–E4450–10 ELEMENT ASSY, AIR CLEANER 1
10 5D9–E4412–01 CAP, CLEANER CASE 1 1
11 40D–E4453–01 JOINT, AIR CLEANER 1 1
12 5D9–E4462–00 SEAL 1
13 5D9–E4452–00 SEAL 1
14 9770M–50030 SCREW, TAPPING 4
15 40D–E443E–00 PIPE, DRAIN 1
16 90467–11106 CLIP 1
17 5D9–E443G–00 PIPE, DRAIN 2 1
18 90467–12052 CLIP 1
19 90450–48803 HOSE CLAMP ASSY 1
20 90387–06803 COLLAR 2
21 95827–06020 BOLT, FLANGE 2
22 90467–13808 CLIP 1
23 40D–E3542–00 HOSE, VACUUM SENSING 1 1
24 90467–08801 CLIP 2
25 40D–E4987–00 HOSE 2
26 40D–E441J–00 PIPE, SILENCER 1
27 90467–16801 CLIP 3
6
FIG. 6 INTAKE
REF.
40D1
NO.
28 90467–16800 CLIP 1
7
FIG. 7 CARBURETOR
REF.
40D1
NO.
1 40D–E4901–00 CARBURETOR ASSY 1 1
2 5LW–24411–00 .DIAPHRAGM 1
3 5LW–14958–00 .COVER, DIAPHRAGM 1
4 15C–1490J–00 .NEEDLE SET 1
5 3G2–14231–24 .JET, MAIN (#120) 1
6 15C–14112–00 .VALVE, THROTTLE 1 1
7 15C–14589–00 .SPRING 1
8 15C–14261–00 .HOLDER 1
9 5HK–14147–00 .O-RING 1
10 353–14186–00 .PIN, FLOAT 1
11 98507–04008 .SCREW, PAN HEAD 2
12 5HK–14985–00 .FLOAT 1
13 15C–14907–00 .BODY, STARTER 1
14 97607–04118 .SCREW,WITH WASHER 1
16 5LW–14994–00 .NET, FILTER 1
17 15C–1410A–00 .STARTER SET 1
18 5LW–14147–00 .O-RING 1
19 5P0–14142–15 .JET, PILOT (# 15) 1
20 5LW–14150–00 .NEEDLE ASSY 1
21 5P0–14141–13 .NOZZLE, MAIN 1
22 5MP–14191–00 .PLUG, DRAIN 1
23 98507–04014 .SCREW, PAN HEAD 3
24 15C–14995–00 .BRACKET 1
26 15C–14103–00 .THROTTLE SCREW SET 1
27 5P0–14105–00 .PILOT SCREW SET 1
8
FIG. 7 CARBURETOR
REF.
40D1
NO.
28 4JG–14261–00 .HOLDER 1
29 5AP–14280–00 .COVER, CARBURETOR 1
30 5HK–14275–00 .SPRING 1
31 5AP–14940–00 .DIAPHRAGM ASSY 1
32 4SV–24453–00 .SCREW 1
33 98507–05008 .SCREW, PAN HEAD 3
34 15C–14137–00 .CLIP 1
35 5HK–14349–00 .PIPE 1
36 5VL–14148–00 .PIPE 1
37 5P0–14196–20 .PIPE, OVER FLOW 1 1
38 18D–14216–00 .SCREW 2
39 15C–14293–00 .COVER 1 1
9
FIG. 8 EXHAUST
REF.
40D1
NO.
1 40D–E4711–00 MUFFLER 1 1
2 40D–E4718–00 PROTECTOR, MUFFLER 1 1
3 98980–06012 SCREW, BIND 2
4 90480–13025 GROMMET 2
5 40D–E4728–00 PROTECTOR, MUFFLER 2 1
6 90387–068G5 COLLAR 2
7 4BD–14766–00 WASHER, PROTECTOR 4
8 98980–06016 SCREW, BIND 2
9 5TP–E4766–00 WASHER, PROTECTOR 2
10 91317–08045 BOLT 2
11 90201–08310 WASHER, PLATE 2
12 5TP–E4747–00 DAMPER, MUFFLER 1
13 90387–08813 COLLAR 1
14 90201–083A8 WASHER, PLATE 2
15 95707–08500 NUT, FLANGE 2
16 5TP–E4613–00 GASKET, EXHAUST PIPE 1
17 90179–06403 NUT 2
10
FIG. 9 CRANKCASE
REF.
40D1
NO.
1 40D–E5150–00 CRANKCASE ASSY 1
2 5D9–E5155–00 NOZZLE 3 1
3 91810–14809 PIN, DOWEL 2
4 95027–06060 BOLT, FLANGE 9
5 95027–06050 BOLT, FLANGE 4
6 40D–E5412–00 COVER, OIL PUMP 1
7 95027–06016 BOLT, FLANGE 2
8 91810–14809 PIN, DOWEL 2
9 90116–08815 BOLT, STUD 4
10 5D9–E5316–00 DAMPER 1 2
11 40D–E5377–00 GUIDE, INLET 1
11
FIG. 10 CRANKCASE COVER 1
REF.
40D1
NO.
1 40D–E5411–00 COVER, CRANKCASE 1 1
2 40D–E5451–00 GASKET, CRANKCASE COVER 1 1
3 91810–14809 PIN, DOWEL 2
4 9502L–06040 BOLT, FLANGE 9
5 95027–06070 BOLT, FLANGE 1
6 93101–10843 OIL SEAL 1
7 40D–E5362–00 PLUG, OIL LEVEL 1
8 93210–198F9 O-RING 1
9 90340–14806 PLUG, STRAIGHT SCREW 1
10 93210–148F8 O-RING 1
11 5D9–E5113–00 PLATE 1
12 40D–E5418–00 COVER, CHAIN CASE 1
14 90480–13568 GROMMET 4
15 90387–06844 COLLAR 4
17 40D–E5461–00 GASKET, CRANKCASE COVER 2 1
18 5UG–15371–00 BREATHER 1
19 40D–E443H–00 PIPE, DRAIN 3 1
20 90467–08075 CLIP 1
21 91810–14809 PIN, DOWEL 2
22 95027–06040 BOLT, FLANGE 7
23 95027–06070 BOLT, FLANGE 1
24 40D–E5163–00 HOUSING, BEARING 1 1
25 40D–E5173–00 GASKET, BEARING HOUSING 1 1
26 93210–74803 O-RING 1
27 40D–E5191–00 PLATE 1
12
REF.
40D1
NO.
28 95027–06020 BOLT, FLANGE 6
29 40D–E5189–00 PLUG 1
30 93210–46801 O-RING 1
32 40D–E5316–00 DAMPER 1 1
33 90520–15800 DAMPER, PLATE 1
35 90480–13568 GROMMET 3
36 90387–06844 COLLAR 3
37 95827–06020 BOLT, FLANGE 1
38 90387–06803 COLLAR 1
39 90109–06869 BOLT 1
40 90173–06805 NUT, SQUARE 1
41 40D–E4722–00 CASE 1 1
42 40D–E4858–00 CAP, CASE 1
43 40D–E4461–00 ELEMENT, AIR CLEANER 2 1
44 40D–E4472–00 PLATE, ELEMENT 1
45 40D–E4476–00 SEAL 1
46 9770M–50025 SCREW, TAPPING 6
47 40D–E4437–01 DUCT 1
48 40D–E4454–00 JOINT 1
49 90480–10623 GROMMET 1
50 90467–11106 CLIP 1
51 40D–E443G–00 PIPE, DRAIN 2 1
52 40D–E4425–00 DAMPER 1 1
53 40D–E4426–00 DAMPER 2 1
54 40D–E442G–00 DAMPER 3 1
13
REF.
40D1
NO.
55 40D–E442H–00 DAMPER 4 1
56 40D–E4455–00 BAND 2
57 40D–E5471–01 DUCT, AIR 1
58 40D–E5477–01 DUCT, AIR 1
59 40D–E5337–00 DAMPER 4 1
60 40D–E5319–00 JOINT 1
61 97707–50020 SCREW, TAPPING 4
62 40D–E4455–00 BAND 1
63 90183–05801 NUT, SPRING 3
64 90480–14815 GROMMET 1
14
FIG. 11 STARTER
REF.
40D1
NO.
1 15C–E5661–01 AXLE, KICK 1
2 15C–E5641–00 GEAR, KICK 1
3 15C–E5671–01 WHEEL, RATCHET 1
4 90468–23194 CLIP 1
5 90201–164J9 WASHER, PLATE 1
6 4WH–E5644–00 SHIM 2
7 99009–19400 CIRCLIP 1
8 15C–E5665–00 SPRING, KICK 1
9 15C–E5666–00 SPACER 1
10 40D–E565A–00 GEAR, KICK IDLE 2 1
11 15C–E5659–00 SHAFT 1
12 90208–13001 WASHER, CONICAL SPRING 1
13 99009–13400 CIRCLIP 1
14 40D–E5631–00 GEAR, KICK PINION 1
15 90201–13804 WASHER, PLATE 3
16 99009–13400 CIRCLIP 2
17 15C–E5650–00 IDLE GEAR ASSY 1
18 40D–E5620–00 KICK CRANK ASSY 1
19 90179–10816 NUT 1
20 93102–16803 OIL SEAL 1
15
FIG. 12 STARTER CLUTCH
REF.
40D1
NO.
1 40D–E5512–00 GEAR, IDLER 1 1
2 93608–43157 PIN, DOWEL 1
3 5TN–E5524–00 WHEEL, STARTER 1
4 4WH–E5644–00 SHIM 1
5 40D–E5580–01 STARTER CLUTCH OUTER ASSY 1
6 91317–06012 BOLT 3
16
FIG. 13 CLUTCH
REF.
40D1
NO.
1 15C–E7606–01 PRIMARY SLIDING SHEAVE COMP. 1
2 93101–21807 .OIL SEAL 2
3 15C–E7632–00 WEIGHT 6
4 15C–E7623–00 CAM 1
5 2B5–E7653–00 SLIDER 3
6 90387–16813 COLLAR 1
7 90201–16008 WASHER, PLATE 1
8 15C–E7611–00 SHEAVE, PRIMARY FIXED 1
9 90387–13803 COLLAR 1
10 15C–E7649–00 SPACER 1
11 90179–12010 NUT 1
12 15C–E6510–00 CLUTCH HOUSING COMP. 1
13 15C–E6110–00 PRIMARY DRIVE GEAR ASSY 1
14 99009–30400 .CIRCLIP 2
15 15C–E6111–00 .GEAR, PRIMARY DRIVE 1
16 15C–E6540–00 ROLLER WEIGHT ASSY 8
17 15C–E6520–00 PLATE, THRUST WEIGHT 1
18 15C–E6533–10 SPRING, CLUTCH 3
19 15C–E6321–00 PLATE, FRICTION 2
20 15C–E6324–00 PLATE, CLUTCH 1 1
21 15C–E6325–00 PLATE, CLUTCH 2 2
22 15C–E6539–01 SPRING 8
23 15C–E6551–00 PLATE, PRESSURE 1 1
24 15C–E6334–00 SPRING, CLUTCH 2 1
25 15C–E6537–00 PLATE, SPRING STOPPER 1
26 15C–E6529–00 CLIP 1
27 93310–215YA BEARING 2
17
FIG. 13 CLUTCH
REF.
40D1
NO.
28 15C–E7695–00 COLLAR, DISTANCE 3 1
29 93440–14155 CIRCLIP 1
30 90201–17713 WASHER, PLATE 1
31 15C–E5442–00 HOUSING, BEARING 1
32 93306–203XP BEARING 1
33 99009–40500 CIRCLIP 1
34 93102–24800 OIL SEAL 1
35 15C–E7685–00 COLLAR, DISTANCE 1 1
36 15C–E7661–10 SHEAVE, SECONDARY FIXED 1
37 15C–E7663–00 BOSS 1
38 40D–E7670–00 SECONDARY SLIDING SHEAVE 1
39 93104–33803 OIL SEAL 2
40 93210–38800 O-RING 2
41 15C–E7664–00 PIN, GUIDE 3
42 15C–E7690–00 SPRING SEAT COMP. 1
43 15C–E7648–00 WASHER 1
44 90501–49800 SPRING, COMPRESSION 1
45 15C–E7644–00 SEAT,SPRING 1
46 99009–32400 CIRCLIP 1
47 15C–E7649–00 SPACER 1
48 90179–12010 NUT 1
49 93210–17801 O-RING 1
50 93210–28800 O-RING 2
51 93211–30800 O-RING 1
52 95027–06020 BOLT, FLANGE 4
53 15C–17641–00 V-BELT 1
54 93306–082Y3 BEARING 2
18
FIG. 13 CLUTCH
REF.
40D1
NO.
55 93210–28801 O-RING 2
19
FIG. 14 TRANSMISSION
REF.
40D1
NO.
1 40D–E6151–00 GEAR, PRIMARY DRIVEN (37T) 1
2 90215–10800 WASHER, LOCK 1
3 90170–10405 NUT 1
4 40D–E7411–00 AXLE, MAIN (12T) 1
5 93306–252YG BEARING 1
6 93306–252XC BEARING 1
7 99009–35700 CIRCLIP 1
8 90201–06412 WASHER, PLATE 2
9 97007–06012 BOLT 2
10 93317–312Y3 BEARING 1
11 40D–E7421–00 AXLE, DRIVE (31T) 1
12 93306–301XU BEARING 1
13 90387–20812 COLLAR 1
14 93306–204YS BEARING 1
15 99009–47500 CIRCLIP 1
16 93102–26807 OIL SEAL 1
17 93812–15819 SPROCKET, DRIVE (15T) 1
18 90215–16003 WASHER, LOCK 1
19 90179–14006 NUT 1
20
FIG. 15 FRAME
REF.
40D1
NO.
1 40D–F1110–00 FRAME COMP. 1
2 90105–088E0 BOLT, FLANGE 1
3 90105–088D9 BOLT, FLANGE 1
4 90105–08059 BOLT, FLANGE 1
5 95817–10120 BOLT, FLANGE 1
6 90201–086P8 WASHER, PLATE 3
8 90179–08818 NUT 2
9 90179–10805 NUT 1
10 40D–F1317–00 STAY, ENGINE 3 1
11 95817–08020 BOLT, FLANGE 2
12 5TP–F139R–00 COVER 2 2
13 90480–13005 GROMMET 1
14 40D–F1521–00 FLAP, FRONT FENDER 1
21
FIG. 16 FENDER
REF.
40D1
NO.
1 40D–F1511–00–P0 FENDER, FRONT 1 UR FOR DRMK
40D–F1511–00–P1 FENDER, FRONT 1 UR FOR BMC
40D–F1511–00–P2 FENDER, FRONT 1 UR FOR SMX
40D–F1511–00–GE FENDER, FRONT 1 UR FOR SW
2 40D–F1541–00 DAMPER 1 2
3 40D–F1556–00 FENDER, FRONT 2 1
4 90387–06681 COLLAR 7
7 4ST–F1518–00 HOLDER, CABLE 1
8 40D–F1571–00 GRAPHIC, FRONT FENDER 1 1 UR FOR DRMK
40D–F1571–10 GRAPHIC, FRONT FENDER 1 1 UR FOR BMC
40D–F1571–20 GRAPHIC, FRONT FENDER 1 1 UR FOR SMX
40D–F1571–30 GRAPHIC, FRONT FENDER 1 1 UR FOR SW
9 40D–F1572–00 GRAPHIC, FRONT FENDER 2 1 UR FOR DRMK
40D–F1572–10 GRAPHIC, FRONT FENDER 2 1 UR FOR BMC
40D–F1572–20 GRAPHIC, FRONT FENDER 2 1 UR FOR SMX
40D–F1572–30 GRAPHIC, FRONT FENDER 2 1 UR FOR SW
10 40D–F1611–00 FENDER, REAR 1
12 90183–05807 NUT, SPRING 8
13 40D–F1691–00 FLAP 1
14 90480–13567 GROMMET 1
22
FIG. 17 SIDE COVER
REF.
40D1
NO.
1 40D–F1711–00–7B COVER, SIDE 1 1 BIB2
2 97707–50016 SCREW, TRUSS HEAD TAPPING 1
4 40D–F1721–00–7B COVER, SIDE 2 1 BIB2
7 40D–F1731–00–P0 COVER, SIDE 3 1 UR FOR DRMK
40D–F1731–00–P1 COVER, SIDE 3 1 UR FOR BMC
40D–F1731–00–P2 COVER, SIDE 3 1 UR FOR SMX
40D–F1731–00–GE COVER, SIDE 3 1 UR FOR SW
8 90183–05807 NUT, SPRING 1
11 40D–F1741–00–P0 COVER, SIDE 4 1 UR FOR DRMK
40D–F1741–00–P1 COVER, SIDE 4 1 UR FOR BMC
40D–F1741–00–P2 COVER, SIDE 4 1 UR FOR SMX
40D–F1741–00–GE COVER, SIDE 4 1 UR FOR SW
12 90183–05807 NUT, SPRING 1
15 40D–F1781–00 EMBLEM, 1 2
16 40D–F173E–00 GRAPHIC, 1 1 UR FOR DRMK
40D–F173E–10 GRAPHIC, 1 1 UR FOR BMC
40D–F173E–20 GRAPHIC, 1 1 UR FOR SMX
40D–F173E–30 GRAPHIC, 1 1 UR FOR SW
17 40D–F173F–00 GRAPHIC, 2 1 UR FOR DRMK
40D–F173F–10 GRAPHIC, 2 1 UR FOR BMC
23
FIG. 17 SIDE COVER
REF.
40D1
NO.
17 40D–F173F–20 GRAPHIC, 2 1 UR FOR SMX
40D–F173F–30 GRAPHIC, 2 1 UR FOR SW
18 40D–F174G–00 GRAPHIC, 3 1 UR FOR DRMK
40D–F174G–10 GRAPHIC, 3 1 UR FOR BMC
40D–F174G–20 GRAPHIC, 3 1 UR FOR SMX
40D–F174G–30 GRAPHIC, 3 1 UR FOR SW
19 40D–F174H–00 GRAPHIC, 4 1 UR FOR DRMK
40D–F174H–10 GRAPHIC, 4 1 UR FOR BMC
40D–F174H–20 GRAPHIC, 4 1 UR FOR SMX
40D–F174H–30 GRAPHIC, 4 1 UR FOR SW
24
FIG. 18 REAR ARM & SUSPENSION
REF.
40D1
NO.
1 40D–F2100–00 REAR ARM ASSY 1
2 3HB–F2123–00 .BUSH 1 2
3 5D9–F2151–00 SEAL, GUARD 1
4 15C–F2141–00 SHAFT, PIVOT 1
6 90201–12688 WASHER, PLATE 1
7 95604–12200 NUT, SELF-LOCKING 1
8 5D9–F2311–10 CASE, CHAIN 1
10 5D9–F2210–00 SHOCK ABSORBER ASSY, REAR 2
11 5D9–F2277–00 BOLT 2
12 95307–10800 NUT 2
25
FIG. 19 STEERING
REF.
40D1
NO.
1 156–23412–00 RACE, BALL 2 1
2 5TL–2341E–00 RETAINER, BALL BEARING (16) 1
3 22F–23412–01 RACE, BALL 2 1
4 22F–23411–01 RACE, BALL 1 1
5 5TL–2341E–10 RETAINER, BALL BEARING (19) 1
6 3AY–F3416–00 COVER, BALL RACE 2 1
7 5LM–F3415–00 COVER, BALL RACE 1 1
8 90179–25033 NUT 2
9 40D–F3461–10 BRACKET, HANDLE 1
10 90105–10036 BOLT, FLANGE 1
12 40D–F5887–00 HOLDER, BRAKE HOSE 1
13 95827–06012 BOLT, FLANGE 1
14 40D–F3525–00 GUIDE 1
15 95827–06012 BOLT, FLANGE 1
16 40D–F587A–00 HOLDER, BRAKE HOSE 1
17 95027–06025 BOLT, FLANGE 1
18 40D–F331A–00 STAY 1
19 40D–F331X–00 BRACKET, UNDER 1
20 95827–06012 BOLT, FLANGE 4
26
FIG. 20 FRONT FORK
REF.
40D1
NO.
1 40D–F3100–00 FRONT FORK ASSY 1
2 40D–F3136–00 .TUBE, OUTER (RIGHT) 1
3 3AY–F3145–00 ..OIL SEAL 1
4 5P0–F3156–00 ..RING, SNAP 1
5 40D–F3126–00 .TUBE, OUTER (LEFT) 1
6 3AY–F3145–00 ..OIL SEAL 1
7 5P0–F3156–00 ..RING, SNAP 1
8 40D–F3110–00 .INNER TUBE COMP.1 2
9 5D9–F3170–00 .CYLINDER COMP., FRONT FORK 2
10 2JG–F3157–00 .RING, PISTON 2
11 5D9–F3152–00 .SPRING, SUB 2
12 509–F3158–L0 .GASKET 2
13 278–F3181–50 .BOLT, HEXAGON SOCKET HEAD 2
14 5LM–F3144–00 .SEAL, DUST 2
15 40D–F3141–00 .SPRING, FRONT FORK 2
16 40D–F3340–00 .UNDER BRACKET COMP. 1
17 18G–23411–00 ..RACE, BALL 1 1
18 5YW–F3346–10 .BOLT 1 4
19 5D9–F3111–00 .BOLT, CAP 2
20 2JG–F3147–00 .O-RING 2
21 5P0–F3153–00 .RING, SNAP 2
27
FIG. 21 FUEL TANK
REF.
40D1
NO.
1 40D–F4110–00 FUEL TANK COMP. 1
2 4YS–F4514–00 NET, FILTER 1 1
3 15C–F4311–00 PIPE, FUEL 1 1
4 15C–F4312–00 PIPE 2 1
5 15C–F4313–00 PIPE 3 1
6 90467–10008 CLIP 2
7 90467–09006 CLIP 2
8 90467–08075 CLIP 2
9 5TN–F4500–00 FUEL COCK ASSY 1 1
10 95807–06014 BOLT, FLANGE 1
11 4YY–F4610–00 CAP ASSY 1
12 4YY–F4612–00 .PACKING, CAP 1
13 40D–F414A–00 COVER, FILLER 1
14 90464–09008 CLAMP 2
15 1S7–F1746–00 DAMPER 1
28
FIG. 22 SEAT
REF.
40D1
NO.
1 40D–F4730–01 DOUBLE SEAT ASSY 1
2 40D–F470F–00 .SEAT COVER COMP. 1
3 5D9–F4741–10 .PAD, SEAT 2
4 3S0–F4726–00 HINGE, SEAT 1
5 95707–06500 NUT, FLANGE 2
6 40D–F4727–00 PIN, SEAT FITTING 1
7 40D–F473R–00 BOX 1 1
8 90520–03800 DAMPER, PLATE 2
9 40D–F4737–00 DAMPER, SEAT 1
10 90183–04005 NUT, SPRING 4
11 90520–06801 DAMPER, PLATE 1
12 90183–05807 NUT, SPRING 3
13 40D–F475X–00 COVER,2 1
14 40D–F4723–00 DAMPER, SEAT 1
15 40D–H2176–00 DAMPER 1
16 40D–F482H–00 CAP 1
17 40D–F473T–00 LID 1 1
19 90480–14806 GROMMET 4
20 90387–068D7 COLLAR 4
21 90201–06866 WASHER, PLATE 2
22 95022–06030 BOLT, FLANGE 4
23 40D–F4780–00 SEAT LOCK ASSY 1
24 98507–06012 SCREW, PAN HEAD 2
25 40D–F4773–00–7B HANDLE, SEAT 1 BIB2
26 95827–06025 BOLT, FLANGE 4
27 40D–F475H–00 BRACKET, SEAT LEVER 1 1
29
FIG. 22 SEAT
REF.
40D1
NO.
28 40D–F475J–00 BRACKET, SEAT LEVER 2 1
29 40D–F478E–01 CABLE, SEAT LOCK 1
30 97602–05208 SCREW, PAN HEAD WITH WASHER 1
31 1S7–F4768–00 STOPPER 1
32 3S0–F8100–00 TOOL KIT 1 UR
3S0–F8100–10 TOOL KIT 1 UR
30
FIG. 23 FRONT WHEEL
REF.
40D1
NO.
1 2S6–F5168–20–33 CAST WHEEL, FRONT 1 YB
2 90560–10292 SPACER 1
3 93106–20816 OIL SEAL 1
4 93306–300X9 BEARING 2
5 94107–17829 TIRE (70/90-17M/C 38P NF63B) 1 UR INOUE
94107–17822 TIRE (70/90-17M/C 38P D102FA) 1 UR DUNLOP
6 94222–17804 TUBE (2.25-17 TR4) 1 UR INOUE
94222–17800 TUBE (2.25/2.50-17 TR4) 1 UR DUNLOP
7 90387–10823 COLLAR 1
8 3AY–F5181–01 AXLE, WHEEL 1
11 5TP–F5190–01 GEAR UNIT ASSY 1
31
FIG. 24 FRONT BRAKE CALIPER
REF.
40D1
NO.
1 5D9–F582U–00 DISK, BRAKE (RIGHT) 1
2 90111–08815 BOLT,HEX. SOCKET BUTTON 4
3 15C–F580U–00 CALIPER ASSY (RIGHT) 1
4 5P0–W0057–00 .PISTON ASSY, CALIPER 1
5 5YP–W0047–50 ..CALIPER SEAL KIT 1
6 5YP–F5917–00 .BOOT, CALIPER 1
7 5YP–F5937–00 .BOOT 2 1
8 4C9–W0048–00 .BLEED SCREW KIT 1
9 5D9–W0045–01 .BRAKE PAD KIT 1
10 5YP–F5925–01 .CLIP 2
11 5P0–F5919–00 .SUPPORT, PAD 1
12 5YP–F5924–00 .PIN, PAD 1
13 5YP–F5939–00 .CLIP, PAD 1
14 5P0–F5827–00 .SHIM, CALIPER 2
15 90149–10801 SCREW 2
16 92903–10200 WASHER, PLAIN 2
32
FIG. 25 REAR WHEEL
REF.
40D1
NO.
1 2S6–F5338–10–33 CAST WHEEL, REAR 1 YB
2 90560–12145 SPACER 1
3 93306–301YR BEARING 1
4 93306–301YP BEARING 1
5 93210–418G7 O-RING 1
6 1S7–F5364–00 DAMPER 4
7 40D–F5321–00–33 PLATE, BRAKE SHOE 1 YB
8 1S7–F530K–00 BRAKE SHOE SET 1
9 90506–12001 SPRING, TENSION 1
11 40D–F5355–00 LEVER, CAMSHAFT 1
12 5MX–F533A–00 PLATE, INDICATOR 1
13 3Y6–F5351–00 CAMSHAFT 1
14 90101–06278 BOLT 1
15 95307–06600 NUT 1
16 5D9–F5366–00 CLUTCH, HUB 1
17 90387–127Y0 COLLAR 1
18 93106–26815 OIL SEAL 1
19 93306–004XC BEARING 1
20 40D–F5437–00 SPROCKET, DRIVEN (37T) 1
21 5D9–F5412–00 WASHER 2
22 90101–08847 BOLT 4
23 90179–08639 NUT 4
24 94108–17828 TIRE (80/90-17M/C 44P NR78Y) 1 UR INOUE
94108–17822 TIRE (80/90-17M/C 44P D102A) 1 UR DUNLOP
25 94227–17803 TUBE (2.75-17 TR4) 1 UR INOUE
94227–17805 TUBE (2.75-17 TR4) 1 UR DUNLOP
33
FIG. 25 REAR WHEEL
REF.
40D1
NO.
26 3AY–F5381–01 AXLE, WHEEL 1
28 90201–12688 WASHER, PLATE 1
29 5D9–F5383–00 COLLAR, WHEEL 1
30 90387–12848 COLLAR 1
31 5LM–F5389–00 PULLER, CHAIN 2 2
32 95307–06600 NUT 2
33 90170–06184 NUT 2
34 9X568–C4105 CHAIN 1
35 5D9–F5371–00 BAR, TENSION 1
36 90109–08183 BOLT 1
37 92907–08200 WASHER 2
38 95304–08700 NUT 2
39 91401–20012 PIN, COTTER 2
40 5D9–F5373–00 BOLT, TENSION BAR 1
34
FIG. 26 STEERING HANDLE & CABLE
REF.
40D1
NO.
1 40D–F6210–00 HANDLE 1
2 97007–08016 BOLT 3
3 90201–08612 WASHER, PLATE 3
4 90480–01558 GROMMET 2
5 5D9–F8217–00 DAMPER 1 3
6 5D9–F8227–00 DAMPER 2 3
7 40D–F6143–00–P0 COVER,HAND,UPPER 1 1 DBNM8
8 90183–05807 NUT, SPRING 5
9 40D–F6145–00 COVER,HAND,UPPER 2 1
10 90183–05807 NUT, SPRING 1
13 4NS–F6240–02 GRIP ASSY 1
14 4NS–F6242–00 .GRIP (RIGHT) 1
15 5T4–F6243–00 .TUBE, THROTTLE GUIDE 1
16 90201–261L1 .WASHER, PLATE 1
17 4NS–F6241–00 GRIP 1
18 31B–F6280–00 REAR VIEW MIRROR ASSY (LEFT) 1
19 31B–F6290–00 REAR VIEW MIRROR ASSY (RIGHT) 1
20 40D–F6311–00 CABLE, THROTTLE 1 1
21 98507–05016 SCREW, PAN HEAD 1
22 40D–F6270–00 CAP GRIP ASSY 1
23 98507–05025 SCREW, PAN HEAD 2
24 5LM–F6246–00 END, GRIP 2
25 40D–F6331–00 CABLE, STARTER 1 1
26 40D–F836X–00 KNOB, 1 1
27 40D–F841A–00 LEVER 1
35
FIG. 26 STEERING HANDLE & CABLE
REF.
40D1
NO.
28 40D–H3940–00 STARTER ASSY 1
30 40D–F6351–00 CABLE, BRAKE 1
31 90501–16003 SPRING, COMPRESSION 1
32 90175–06013 NUT, WING 1
33 90249–12008 PIN 1
34 3AY–H3936–10 BAND, SWITCH CORD 2
36
FIG. 27 FRONT MASTER CYLINDER
REF.
40D1
NO.
1 5D9–F5872–01 HOSE, BRAKE 1 1
2 90401–10812 BOLT, UNION 2
3 90201–10118 WASHER, PLATE 4
4 5P0–F583T–03 MASTER CYLINDER ASSY 1
5 5P0–W0041–00 .CYLINDER KIT, MASTER 1
6 5P0–F5854–00 .DIAPHRAGM, RESERVOIR 1
7 5P0–F5852–00 .CAP, RESERVOIR 1
8 36Y–2589H–00 .SCREW 2
9 5TL–F5867–01 .BRACKET, MASTER CYLINDER 1
10 5P0–F5855–00 .BUSH,DIAPHRAGM 1
11 91317–06025 BOLT 2
37
FIG. 28 STAND & FOOTREST
REF.
40D1
NO.
1 40D–F7111–00 STAND, MAIN 1
2 5TP–F7114–10 STOPPER, MAIN STAND 1
3 40D–F7112–00 SHAFT, MAIN STAND 1
4 91401–30030 PIN, COTTER 1
5 90201–163H8 WASHER, PLATE 1
7 40D–F7311–00 STAND, SIDE 1
8 90101–08847 BOLT 1
9 90387–08820 COLLAR 1
11 40D–F7116–00 SPRING, MAIN STAND 1
12 90445–21848 HOSE (L70) 1
13 40D–F7411–00 FOOTREST 1 1
14 40D–F7442–00 BRACKET 2 1
15 40D–F7443–00 BRACKET 3 1
16 40D–F7313–00 COLLAR 2
17 40D–F8217–00 DAMPER 1 4
18 40D–F8227–00 DAMPER 2 4
19 90105–10349 BOLT, FLANGE 2
22 90201–08842 WASHER, PLATE 4
23 40D–F7413–00 COVER, FOOTREST 1
24 40D–F7451–00 FOOTREST 1
25 40D–F7423–00 COVER, FOOTREST 1
26 40D–F7461–00 FOOTREST 1
27 95607–06200 NUT, SELF U-FLANGE 8
38
FIG. 28 STAND & FOOTREST
REF.
40D1
NO.
28 40D–F7430–00–7B REAR FOOTREST ASSY 1 1 BIB2
29 40D–F7452–00–7B .BRACKET, FOOTREST 1 1 BIB2
30 5LM–F7431–00 .FOOTREST, REAR 1 1
31 5LM–F7433–00 .COVER, REAR FOOTREST 1
32 5LM–F7445–00 .PLATE 1 1
33 90240–08144 .PIN, CLEVIS 1
34 91401–25015 .PIN, COTTER 1
35 5TP–F7314–00 .STOPPER 1
36 90480–01559 .GROMMET 1
37 95817–08030 BOLT, FLANGE 1
39 95304–12600 NUT 1
40 90201–12688 WASHER, PLATE 1
41 40D–F7440–00–7B REAR FOOTREST ASSY 2 1 BIB2
42 40D–F7462–00–7B .BRACKET, FOOTREST 2 1 BIB2
43 5LM–F7441–00 .FOOTREST, REAR 2 1
44 5LM–F7444–00 .COVER, REAR FOOTREST 1
45 5LM–F7445–00 .PLATE 1 1
46 90240–08144 .PIN, CLEVIS 1
47 91401–25015 .PIN, COTTER 1
48 5TP–F7314–00 .STOPPER 1
49 90480–01559 .GROMMET 1
50 95817–08030 BOLT, FLANGE 1
52 5TP–E4747–00 DAMPER, MUFFLER 1
53 90387–08813 COLLAR 1
39
FIG. 29 LEG SHIELD
REF.
40D1
NO.
1 40D–F3391–00–P0 PANEL, FRONT 1 DBNM8
2 90183–05807 NUT, SPRING 5
3 95807–06035 BOLT, FLANGE 2
4 90480–13398 GROMMET 1
5 40D–H454E–00 BRACKET, NUMBER PLATE 1
6 40D–F3397–00–P0 PANEL, FRONT 2 1 DBNM8
8 90183–05807 NUT, SPRING 2
9 90480–19368 GROMMET 2
10 40D–F8311–00–P0 LEG SHIELD 1 1 UR FOR DRMK
40D–F8311–00–P1 LEG SHIELD 1 1 UR FOR BMC
40D–F8311–00–P2 LEG SHIELD 1 1 UR FOR SMX
40D–F8311–00–GE LEG SHIELD 1 1 UR FOR SW
12 90183–05807 NUT, SPRING 2
13 40D–F8312–00–P0 LEG SHIELD 2 1 UR FOR DRMK
40D–F8312–00–P1 LEG SHIELD 2 1 UR FOR BMC
40D–F8312–00–P2 LEG SHIELD 2 1 UR FOR SMX
40D–F8312–00–GE LEG SHIELD 2 1 UR FOR SW
15 90183–05807 NUT, SPRING 2
16 40D–F842M–00 COVER 1 1
19 90183–05807 NUT, SPRING 2
20 90159–06817 SCREW, WITH WASHER 1
21 90109–06183 BOLT 1
40
FIG. 29 LEG SHIELD
REF.
40D1
NO.
22 90480–13398 GROMMET 2
23 40D–F843J–00 COVER 3 1
25 90183–05807 NUT, SPRING 1
26 40D–F844J–00 COVER 4 1
28 90183–05807 NUT, SPRING 1
29 40D–F842A–00–P0 COVER 5 1 UR FOR DRMK
40D–F842A–00–P1 COVER 5 1 UR FOR BMC
40D–F842A–00–P2 COVER 5 1 UR FOR SMX
40D–F842A–00–GE COVER 5 1 UR FOR SW
31 40D–F8385–00 COVER, UNDER 1
33 90183–05807 NUT, SPRING 6
34 40D–F8365–00 COVER 1
35 40D–F811G–00 BAND 1
36 40D–F842N–00 COVER 2 1
37 90480–01816 GROMMET 2
38 95827–06016 BOLT, FLANGE 1
39 90387–06841 COLLAR 1
40 40D–F8366–00 BRACKET 1
41 95807–06020 BOLT, FLANGE 4
42 90201–06557 WASHER, PLATE 4
43 90387–06841 COLLAR 4
44 90480–13018 GROMMET 4
45 40D–F413B–00 EMBLEM 2
41
FIG. 29 LEG SHIELD
REF.
40D1
NO.
46 40D–F8428–00 SEAL 1 1
47 40D–F8429–00 SEAL 2 1
48 40D–F844E–00 SEAL 3 1
49 40D–F846F–00 SEAL 4 1
50 40D–F847F–00 SEAL 5 1
51 40D–F848F–00 SEAL 6 1
52 40D–F339E–00 GRAPHIC 1 1 UR FOR DRMK
40D–F339E–10 GRAPHIC 1 1 UR FOR BMC
40D–F339E–20 GRAPHIC 1 1 UR FOR SMX
40D–F339E–30 GRAPHIC 1 1 UR FOR SW
53 40D–F339F–00 GRAPHIC 2 1 UR FOR DRMK
40D–F339F–10 GRAPHIC 2 1 UR FOR BMC
40D–F339F–20 GRAPHIC 2 1 UR FOR SMX
40D–F339F–30 GRAPHIC 2 1 UR FOR SW
54 40D–F831Y–00 GRAPHIC, 14 1 UR FOR DRMK
40D–F831Y–10 GRAPHIC, 14 1 UR FOR BMC
40D–F831Y–20 GRAPHIC, 14 1 UR FOR SMX
40D–F831Y–30 GRAPHIC, 14 1 UR FOR SW
55 40D–F832B–00 GRAPHIC, 15 1 UR FOR DRMK
40D–F832B–10 GRAPHIC, 15 1 UR FOR BMC
40D–F832B–20 GRAPHIC, 15 1 UR FOR SMX
40D–F832B–30 GRAPHIC, 15 1 UR FOR SW
56 40D–F832C–00 GRAPHIC, 16 1 UR FOR DRMK
40D–F832C–10 GRAPHIC, 16 1 UR FOR BMC
40D–F832C–20 GRAPHIC, 16 1 UR FOR SMX
40D–F832C–30 GRAPHIC, 16 1 UR FOR SW
57 40D–F832D–00 GRAPHIC 17 1 UR FOR DRMK
42
FIG. 29 LEG SHIELD
REF.
40D1
NO.
57 40D–F832D–10 GRAPHIC 17 1 UR FOR BMC
40D–F832D–20 GRAPHIC 17 1 UR FOR SMX
40D–F832D–30 GRAPHIC 17 1 UR FOR SW
43
FIG. 30 GENERATOR
REF.
40D1
NO.
1 40D–H1450–00 ROTOR ASSY 1
2 40D–H1410–00 STATOR ASSY 1
3 91317–06025 BOLT 3
4 91317–06016 BOLT 2
5 90201–122H1 WASHER, PLATE 1
6 95707–12500 NUT, FLANGE 1
44
FIG. 31 STARTING MOTOR
REF.
40D1
NO.
1 40D–H1800–00 STARTING MOTOR ASSY 1
2 5TP–H1801–00 .BRUSH SET 1
3 40D–H183G–00 .CORD COMP. 1
4 5D9–H1861–00 .GASKET 1
5 5D9–H1828–00 .SCREW 1 2
6 93210–29803 O-RING 1
7 95027–06020 BOLT, FLANGE 1
45
FIG. 32 FLASHER LIGHT
REF.
40D1
NO.
1 5HV–H3311–00 BULB (12V-10W) AMBER 2
2 40D–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
3 40D–H3312–00 .LENS, FLASHER 1
4 40D–H3320–00 FRONT FLASHER LIGHT ASSY 2 1
5 40D–H3322–00 .LENS, FLASHER 2 1
6 40D–H4140–00 SOCKET CORD ASSY 1
7 90520–06800 DAMPER, PLATE 2
9 40D–H3330–00 REAR FLASHER LIGHT ASSY 1 1
10 5HV–H3311–00 .BULB (12V-10W) AMBER 1
11 40D–H332E–00 .CORD ASSY 1
12 40D–H3342–00 .LENS, FLASHER 2 1
13 40D–H3340–00 REAR FLASHER LIGHT ASSY 2 1
14 5HV–H3311–00 .BULB (12V-10W) AMBER 1
15 40D–H331E–00 .CORD ASSY 1
16 40D–H3332–00 .LENS, FLASHER 1
46
FIG. 33 METER
REF.
40D1
NO.
1 40D–H3510–00 SPEEDOMETER ASSY 1
2 40D–H3511–00 .LENS, SPEEDOMETER 1
3 40D–H353F–00 .CASE, METER LOWER 1
4 40D–H3509–00 .SOCKET CORD ASSY 1
5 2GV–H3517–00 .BULB (T-6.5 12V-1.7W) 4
6 1YT–83517–00 .BULB (12V-1.7W T10) 2
8 40D–H3550–00 SPEEDOMETER CABLE ASSY 1
9 40D–H3559–00–P0 COVER, METER 1 S3
11 40D–F834E–00 DAMPER 3 1
47
FIG. 34 HEADLIGHT
REF.
40D1
NO.
1 40D–H4310–00 HEADLIGHT UNIT ASSY 1
2 5HV–H4314–00 .BULB (12V-32/32W) 1
3 2S0–H3516–00 .BULB (12V-3.4W) 2
4 1P7–H4397–00 .COVER, SOCKET 1
5 1P7–H466J–00 .O-RING 3 1
6 2B5–H411V–00 .CAP 2
8 90183–05807 NUT, SPRING 3
9 40D–H4366–00 DAMPER, HEADLIGHT 1 1
10 40D–H4367–00 DAMPER, HEADLIGHT 2 1
11 40D–H4396–00–P0 COVER 1 DBNM8
12 40D–F1737–00 EMBLEM 1
48
FIG. 35 TAILLIGHT
REF.
40D1
NO.
1 40D–H4710–00 TAILLIGHT UNIT ASSY 1
2 90480–13567 GROMMET 2
3 40D–H4702–00 BRACKET, TAILLIGHT 1
4 90480–16004 GROMMET 3
5 90201–06072 WASHER, PLATE 3
7 90480–01812 GROMMET 2
8 90201–06072 WASHER, PLATE 2
9 90183–05807 NUT, SPRING 4
10 98907–06012 SCREW, BIND 2
11 40D–H4745–00 LICENCE LIGHT UNIT ASSY 1
12 2S0–H3516–00 .BULB (12V-3.4W) 1
13 95707–05500 NUT, FLANGE 2
15 90480–11009 GROMMET 2
16 90387–05811 COLLAR 2
49
FIG. 36 HANDLE SWITCH & LEVER
REF.
40D1
NO.
1 40D–H3976–00 SWITCH, HANDLE 1 1
4 5TL–H3922–00 LEVER 2 1
5 90109–06577 BOLT 1
6 95602–06100 NUT, U 1
7 40D–H3980–20 FRONT STOP SWITCH ASSY 1
8 40D–H2911–01 HOLDER, LEVER 1 1
9 40D–H3930–01 LEVER LOCK ASSY 1
10 90109–06798 BOLT 1
11 95602–06100 NUT, U 1
13 40D–H3955–00 BRACKET 1 1
15 98502–05010 SCREW, PAN HEAD 2
16 40D–H395W–09 SCREW, SWITCH FITTING 1
17 91317–06020 BOLT 1
50
FIG. 37 ELECTRICAL 1
REF.
40D1
NO.
1 5LM–H2310–01 IGNITION COIL ASSY 1
2 40D–F1359–00 BRACKET, COIL 1
3 97007–06016 BOLT 2
4 40D–H2370–00 PLUG CAP ASSY 1
5 3C1–H2100–00 BATTERY ASSY (YTZ5S MF YUASA) 1
6 40D–H2115–00 WIRE, PLUS LEAD 1
7 5D9–H2151–00 .FUSE (7.5A) 1
8 40D–H2116–00 WIRE, MINUS LEAD 1
9 40D–H252E–00 MAIN SWITCH COMP. 1
10 97602–05210 .SCREW, PAN HEAD WITH WASHER 1
11 91317–06014 BOLT 2
12 40D–H2590–00 WIRE HARNESS ASSY 1
13 5TJ–81980–00 .DIODE ASSY 1
14 4WA–81980–00 .DIODE ASSY 1
15 5D9–H2151–00 FUSE (7.5A) 1
16 90464–18246 CLAMP 2
17 90465–13152 CLAMP 1
51
FIG. 38 ELECTRICAL 2
REF.
40D1
NO.
1 40D–H554A–00 C.D.I. UNIT COMP. 1
2 1S7–H5546–00 BAND 1
3 2D5–H1960–00 RECTIFIER & REGULATOR ASSY 1
4 95027–06014 BOLT, FLANGE 1
5 1S7–H1940–10 STARTER RELAY ASSY 1
6 5D9–H3350–00 FLASHER RELAY ASSY 1
7 40D–H3579–00 COVER, METER 2 1
8 40D–H3371–00 HORN 1
9 95807–06010 BOLT, FLANGE 1
10 5D9–H5752–00 SENDER UNIT ASSY, FUEL METER 1
11 5ER–H5757–00 RETAINER 1
12 4US–H5753–00 GASKET, SENDER UNIT 1
14 4XC–H5111–00 REFLECTOR, FRONT 1 1
52
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
5D9–12113–00 3 – 4 31B–E1111–00 1 – 1 40D–E3536–00 6 – 2 5D9–E5316–00 9 – 10 15C–E7611–00 13 – 8 40D–F173E–30 17 – 16

5TN–12117–00 3 – 7 5LW–E111F–00 4 – 4 40D–E3542–00 6 – 23 40D–E5319–00 10 – 60 15C–E7623–00 13 – 4 40D–F173F–00 17 – 17
3C1–12159–01 3 – 10 40D–E1145–00 4 – 7 40D–E3585–00 6 – 1 40D–E5337–00 10 – 59 15C–E7632–00 13 – 3 40D–F173F–10 17 – 17
15C–14103–00 7 – 26 5LW–E1155–00 1 – 8 40D–E4197–00 6 – 5 40D–E5362–00 10 – 7 15C–E7644–00 13 – 45 40D–F173F–20 17 – 17
5P0–14105–00 7 – 27 5LW–E1165–00 1 – 6 40D–E4411–00 6 – 8 40D–E5377–00 9 – 11 40D–E7645–00 2 – 20 40D–F173F–30 17 – 17
15C–1410A–00 7 – 17 40D–E1166–01 1 – 26 5D9–E4412–01 6 – 10 40D–E5411–00 10 – 1 15C–E7648–00 13 – 43 40D–F1741–00–GE 17 – 11
15C–14112–00 7 – 6 40D–E1181–00 1 – 16 40D–E441J–00 6 – 26 40D–E5412–00 9 – 6 15C–E7649–00 13 – 10 40D–F1741–00–P0 17 – 11
15C–14137–00 7 – 34 40D–E1185–00 1 – 5 40D–E4425–00 10 – 52 40D–E5418–00 10 – 12 13 – 47 40D–F1741–00–P1 17 – 11
5P0–14141–13 7 – 21 4ST–E1186–00 1 – 11 40D–E4426–00 10 – 53 40D–E5421–01 10 – 16 2B5–E7653–00 13 – 5 40D–F1741–00–P2 17 – 11
5P0–14142–15 7 – 19 4YS–E1198–00 5 – 7 40D–E442G–00 10 – 54 40D–E5431–00 10 – 31 15C–E7661–10 13 – 36 1S7–F1746–00 21 – 15
5HK–14147–00 7 – 9 5D9–E1310–00 1 – 24 40D–E442H–00 10 – 55 15C–E5442–00 13 – 31 15C–E7663–00 13 – 37 40D–F174G–00 17 – 18
5LW–14147–00 7 – 18 5D9–E131H–00 1 – 22 40D–E4437–01 10 – 47 40D–E5451–00 10 – 2 15C–E7664–00 13 – 41 40D–F174G–10 17 – 18
5VL–14148–00 7 – 36 40D–E1351–00 1 – 25 40D–E443E–00 6 – 15 40D–E5461–00 10 – 17 40D–E7670–00 13 – 38 40D–F174G–20 17 – 18
5LW–14150–00 7 – 20 40D–E1422–00 2 – 5 40D–E443G–00 10 – 51 40D–E5471–01 10 – 57 15C–E7685–00 13 – 35 40D–F174G–30 17 – 18
353–14186–00 7 – 10 40D–E1454–00 2 – 12 5D9–E443G–00 6 – 17 40D–E5477–01 10 – 58 15C–E7690–00 13 – 42 40D–F174H–00 17 – 19
5MP–14191–00 7 – 22 40D–E1531–00 2 – 14 40D–E443H–00 10 – 19 40D–E5512–00 12 – 1 15C–E7695–00 13 – 28 40D–F174H–10 17 – 19
5P0–14196–20 7 – 37 5D9–E1603–00 2 – 11 5D9–E4450–10 6 – 9 5TN–E5524–00 12 – 3 40D–F1110–00 15 – 1 40D–F174H–20 17 – 19
18D–14216–00 7 – 38 5D9–E1605–00 2 – 11 5D9–E4452–00 6 – 13 40D–E5580–01 12 – 5 40D–F1317–00 15 – 10 40D–F174H–30 17 – 19
3G2–14231–24 7 – 5 5D9–E1607–00 2 – 11 40D–E4453–01 6 – 11 40D–E5620–00 11 – 18 40D–F1359–00 37 – 2 40D–F1781–00 17 – 15
15C–14261–00 7 – 8 5D9–E1631–00 2 – 8 40D–E4454–00 10 – 48 40D–E5631–00 11 – 14 5TP–F139R–00 15 – 12 40D–F2100–00 18 – 1
4JG–14261–00 7 – 28 5LM–E1633–00 2 – 9 40D–E4455–00 10 – 56 15C–E5641–00 11 – 2 40D–F1511–00–GE 16 – 1 3HB–F2123–00 18 – 2
5HK–14275–00 7 – 30 5D9–E1636–09 2 – 8 10 – 62 4WH–E5644–00 11 – 6 40D–F1511–00–P0 16 – 1 15C–F2141–00 18 – 4
5AP–14280–00 7 – 29 5D9–E1638–09 2 – 8 40D–E4461–00 10 – 43 12 – 4 40D–F1511–00–P1 16 – 1 5D9–F2151–00 18 – 3
15C–14293–00 7 – 39 5D9–E1651–00 2 – 4 5D9–E4462–00 6 – 12 15C–E5650–00 11 – 17 40D–F1511–00–P2 16 – 1 5D9–F2210–00 18 – 10
5HK–14349–00 7 – 35 15C–E1681–00 2 – 2 40D–E4472–00 10 – 44 15C–E5659–00 11 – 11 4ST–F1518–00 16 – 7 5D9–F2277–00 18 – 11
15C–14589–00 7 – 7 5D9–E2111–10 3 – 1 40D–E4476–00 10 – 45 40D–E565A–00 11 – 10 40D–F1521–00 15 – 14 5D9–F2311–10 18 – 8
4BD–14766–00 8 – 7 15C–E2113–00 3 – 5 5TP–E4613–00 8 – 16 15C–E5661–01 11 – 1 40D–F1541–00 16 – 2 40D–F3100–00 20 – 1
15C–14907–00 7 – 13 3S0–E2118–00 3 – 6 40D–E4711–00 8 – 1 15C–E5665–00 11 – 8 40D–F1556–00 16 – 3 40D–F3110–00 20 – 8
15C–1490J–00 7 – 4 5ER–E2119–00 3 – 3 40D–E4718–00 8 – 2 15C–E5666–00 11 – 9 40D–F1571–00 16 – 8 5D9–F3111–00 20 – 19
5AP–14940–00 7 – 31 5D9–E2121–10 3 – 2 40D–E4722–00 10 – 41 15C–E5671–01 11 – 3 40D–F1571–10 16 – 8 40D–F3126–00 20 – 5
5LW–14958–00 7 – 3 5TN–E2126–00 3 – 8 40D–E4728–00 8 – 5 15C–E6110–00 13 – 13 40D–F1571–20 16 – 8 40D–F3136–00 20 – 2
5HK–14985–00 7 – 12 5D9–E2151–00 3 – 9 5TP–E4747–00 8 – 12 15C–E6111–00 13 – 15 40D–F1571–30 16 – 8 40D–F3141–00 20 – 15
5LW–14994–00 7 – 16 4ST–E2156–00 3 – 12 28 – 52 40D–E6151–00 14 – 1 40D–F1572–00 16 – 9 5LM–F3144–00 20 – 14
15C–14995–00 7 – 24 40D–E2170–00 4 – 1 5TP–E4766–00 8 – 9 15C–E6321–00 13 – 19 40D–F1572–10 16 – 9 3AY–F3145–00 20 – 3
5UG–15371–00 10 – 18 40D–E2170–10 4 – 1 5D9–E482K–00 1 – 19 15C–E6324–00 13 – 20 40D–F1572–20 16 – 9 20 – 6
15C–17641–00 13 – 53 40D–E2176–00 4 – 6 40D–E4840–00 1 – 20 15C–E6325–00 13 – 21 40D–F1572–30 16 – 9 2JG–F3147–00 20 – 20
18G–23411–00 20 – 17 5D9–E2210–00 4 – 15 40D–E4858–00 10 – 42 15C–E6334–00 13 – 24 40D–F1611–00 16 – 10 5D9–F3152–00 20 – 11
22F–23411–01 19 – 4 5MX–E2213–01 4 – 16 1S7–E4890–00 1 – 21 15C–E6510–00 13 – 12 40D–F1691–00 16 – 13 5P0–F3153–00 20 – 21
156–23412–00 19 – 1 5D9–E2228–00 4 – 14 40D–E4901–00 7 – 1 15C–E6520–00 13 – 17 40D–F1711–00–7B 17 – 1 5P0–F3156–00 20 – 4
22F–23412–01 19 – 3 5D9–E2231–00 4 – 10 40D–E4987–00 6 – 25 15C–E6529–00 13 – 26 40D–F1721–00–7B 17 – 4 20 – 7
5TL–2341E–00 19 – 2 5D9–E2241–00 4 – 11 5D9–E5113–00 10 – 11 15C–E6533–10 13 – 18 40D–F1731–00–GE 17 – 7 2JG–F3157–00 20 – 10
5TL–2341E–10 19 – 5 40D–E2256–01 4 – 12 40D–E5150–00 9 – 1 15C–E6537–00 13 – 25 40D–F1731–00–P0 17 – 7 509–F3158–L0 20 – 12
5LW–24411–00 7 – 2 40D–E3300–00 5 – 1 5D9–E5155–00 9 – 2 15C–E6539–01 13 – 22 40D–F1731–00–P1 17 – 7 5D9–F3170–00 20 – 9
4SV–24453–00 7 – 32 40D–E3325–00 5 – 2 40D–E5163–00 10 – 24 15C–E6540–00 13 – 16 40D–F1731–00–P2 17 – 7 278–F3181–50 20 – 13
36Y–2589H–00 27 – 8 4ST–E3411–00 5 – 8 40D–E5173–00 10 – 25 15C–E6551–00 13 – 23 40D–F1737–00 34 – 12 40D–F331A–00 19 – 18
4WA–81980–00 37 – 14 1S7–E3440–00 5 – 9 40D–E5189–00 10 – 29 40D–E7411–00 14 – 4 40D–F173E–00 17 – 16 40D–F331X–00 19 – 19
5TJ–81980–00 37 – 13 40D–E3447–00 5 – 10 40D–E5191–00 10 – 27 40D–E7421–00 14 – 11 40D–F173E–10 17 – 16 40D–F3340–00 20 – 16
1YT–83517–00 33 – 6 40D–E3474–00 6 – 7 40D–E5316–00 10 – 32 15C–E7606–01 13 – 1 40D–F173E–20 17 – 16 5YW–F3346–10 20 – 18
53
NUMERICAL INDEX

40D–F3391–00–P0 29 – 1 3Y6–F5351–00 25 – 13 5TP–F7314–00 28 – 35 40D–F832D–20 29 – 57 40D–H3320–00 32 – 4 4US–H5753–00 38 – 12

40D–F3397–00–P0 29 – 6 40D–F5355–00 25 – 11 28 – 48 40D–F832D–30 29 – 57 40D–H3322–00 32 – 5 5ER–H5757–00 38 – 11
40D–F339E–00 29 – 52 1S7–F5364–00 25 – 6 40D–F7411–00 28 – 13 40D–F834E–00 33 – 11 40D–H332E–00 32 – 11 5P0–W0041–00 27 – 5
40D–F339E–10 29 – 52 5D9–F5366–00 25 – 16 40D–F7413–00 28 – 23 40D–F8365–00 29 – 34 40D–H3330–00 32 – 9 5D9–W0045–01 24 – 9
40D–F339E–20 29 – 52 5D9–F5371–00 25 – 35 40D–F7423–00 28 – 25 40D–F8366–00 29 – 40 40D–H3332–00 32 – 16 5YP–W0047–50 24 – 5
40D–F339E–30 29 – 52 5D9–F5373–00 25 – 40 40D–F7430–00–7B 28 – 28 40D–F836X–00 26 – 26 40D–H3340–00 32 – 13 4C9–W0048–00 24 – 8
40D–F339F–00 29 – 53 3AY–F5381–01 25 – 26 5LM–F7431–00 28 – 30 40D–F8385–00 29 – 31 40D–H3342–00 32 – 12 5P0–W0057–00 24 – 4
40D–F339F–10 29 – 53 5D9–F5383–00 25 – 29 5LM–F7433–00 28 – 31 40D–F841A–00 26 – 27 5D9–H3350–00 38 – 6 40D–WE140–00 2 – 1
40D–F339F–20 29 – 53 5LM–F5389–00 25 – 31 40D–F7440–00–7B 28 – 41 40D–F8428–00 29 – 46 40D–H3371–00 38 – 8 90101–06278 25 – 14
40D–F339F–30 29 – 53 5D9–F5412–00 25 – 21 5LM–F7441–00 28 – 43 40D–F8429–00 29 – 47 40D–H3509–00 33 – 4 90101–08847 25 – 22
5LM–F3415–00 19 – 7 40D–F5437–00 25 – 20 40D–F7442–00 28 – 14 40D–F842A–00–GE 29 – 29 40D–H3510–00 33 – 1 28 – 8
3AY–F3416–00 19 – 6 15C–F580U–00 24 – 3 40D–F7443–00 28 – 15 40D–F842A–00–P0 29 – 29 40D–H3511–00 33 – 2 90105–06849 1 – 18
40D–F3461–10 19 – 9 5P0–F5827–00 24 – 14 5LM–F7444–00 28 – 44 40D–F842A–00–P1 29 – 29 2S0–H3516–00 34 – 3 90105–08059 15 – 4
40D–F3525–00 19 – 14 5D9–F582U–00 24 – 1 5LM–F7445–00 28 – 32 40D–F842A–00–P2 29 – 29 35 – 12 90105–088D9 15 – 3
40D–F4110–00 21 – 1 5P0–F583T–03 27 – 4 28 – 45 40D–F842M–00 29 – 16 2GV–H3517–00 33 – 5 90105–088E0 15 – 2
40D–F413B–00 29 – 45 5P0–F5852–00 27 – 7 40D–F7451–00 28 – 24 40D–F842N–00 29 – 36 40D–H353F–00 33 – 3 90105–10036 19 – 10
40D–F414A–00 21 – 13 5P0–F5854–00 27 – 6 40D–F7452–00–7B 28 – 29 40D–F843J–00 29 – 23 40D–H3550–00 33 – 8 90105–10349 28 – 19
15C–F4311–00 21 – 3 5P0–F5855–00 27 – 10 40D–F7461–00 28 – 26 40D–F844E–00 29 – 48 40D–H3559–00–P0 33 – 9 90109–06183 29 – 21
15C–F4312–00 21 – 4 5TL–F5867–01 27 – 9 40D–F7462–00–7B 28 – 42 40D–F844J–00 29 – 26 40D–H3579–00 38 – 7 90109–06577 36 – 5
15C–F4313–00 21 – 5 5D9–F5872–01 27 – 1 3S0–F8100–00 22 – 32 40D–F846F–00 29 – 49 5TL–H3922–00 36 – 4 90109–06798 36 – 10
5TN–F4500–00 21 – 9 40D–F587A–00 19 – 16 3S0–F8100–10 22 – 32 40D–F847F–00 29 – 50 40D–H3930–01 36 – 9 90109–06869 10 – 39
4YS–F4514–00 21 – 2 40D–F5887–00 19 – 12 40D–F811G–00 29 – 35 40D–F848F–00 29 – 51 3AY–H3936–10 26 – 34 90109–08183 25 – 36
4YY–F4610–00 21 – 11 5YP–F5917–00 24 – 6 40D–F8217–00 28 – 17 40D–H1410–00 30 – 2 40D–H3940–00 26 – 28 90110–06069 1 – 23
4YY–F4612–00 21 – 12 5P0–F5919–00 24 – 11 5D9–F8217–00 26 – 5 40D–H1450–00 30 – 1 40D–H3955–00 36 – 13 90110–06263 10 – 13
40D–F470F–00 22 – 2 5YP–F5924–00 24 – 12 40D–F8227–00 28 – 18 40D–H1800–00 31 – 1 40D–H395W–09 36 – 16 10 – 34
40D–F4723–00 22 – 14 5YP–F5925–01 24 – 10 5D9–F8227–00 26 – 6 5TP–H1801–00 31 – 2 40D–H3975–12 36 – 2 90110–08820 28 – 21
3S0–F4726–00 22 – 4 5YP–F5937–00 24 – 7 40D–F8311–00–GE 29 – 10 5D9–H1828–00 31 – 5 40D–H3975–21 36 – 3 90111–08815 24 – 2
40D–F4727–00 22 – 6 5YP–F5939–00 24 – 13 40D–F8311–00–P0 29 – 10 40D–H183G–00 31 – 3 40D–H3976–00 36 – 1 90116–06037 1 – 2
40D–F4730–01 22 – 1 40D–F6143–00–P0 26 – 7 40D–F8311–00–P1 29 – 10 5D9–H1861–00 31 – 4 40D–H3980–00 36 – 14 90116–08815 9 – 9
40D–F4737–00 22 – 9 40D–F6145–00 26 – 9 40D–F8311–00–P2 29 – 10 1S7–H1940–10 38 – 5 40D–H3980–10 36 – 12 90119–05193 38 – 13
40D–F473R–00 22 – 7 40D–F6210–00 26 – 1 40D–F8312–00–GE 29 – 13 2D5–H1960–00 38 – 3 40D–H3980–20 36 – 7 90119–05804 35 – 14
40D–F473T–00 22 – 17 4NS–F6240–02 26 – 13 40D–F8312–00–P0 29 – 13 3C1–H2100–00 37 – 5 2B5–H411V–00 34 – 6 90119–06044 10 – 65
5D9–F4741–10 22 – 3 4NS–F6241–00 26 – 17 40D–F8312–00–P1 29 – 13 40D–H2115–00 37 – 6 40D–H4140–00 32 – 6 90119–06051 16 – 6
40D–F475H–00 22 – 27 4NS–F6242–00 26 – 14 40D–F8312–00–P2 29 – 13 40D–H2116–00 37 – 8 40D–H4310–00 34 – 1 90119–06054 16 – 11
40D–F475J–00 22 – 28 5T4–F6243–00 26 – 15 40D–F831Y–00 29 – 54 5D9–H2151–00 37 – 7 5HV–H4314–00 34 – 2 29 – 24
40D–F475X–00 22 – 13 5LM–F6246–00 26 – 24 40D–F831Y–10 29 – 54 37 – 15 40D–H4366–00 34 – 9 29 – 27
1S7–F4768–00 22 – 31 40D–F6270–00 26 – 22 40D–F831Y–20 29 – 54 40D–H2176–00 22 – 15 40D–H4367–00 34 – 10 29 – 32
40D–F4773–00–7B 22 – 25 31B–F6280–00 26 – 18 40D–F831Y–30 29 – 54 5LM–H2310–01 37 – 1 40D–H4396–00–P0 34 – 11 90119–06117 18 – 9
40D–F4780–00 22 – 23 31B–F6290–00 26 – 19 40D–F832B–00 29 – 55 40D–H2370–00 37 – 4 1P7–H4397–00 34 – 4 90149–10801 24 – 15
40D–F478E–01 22 – 29 40D–F6311–00 26 – 20 40D–F832B–10 29 – 55 40D–H252E–00 37 – 9 40D–H454E–00 29 – 5 90153–06803 1 – 3
40D–F482H–00 22 – 16 40D–F6331–00 26 – 25 40D–F832B–20 29 – 55 40D–H2590–00 37 – 12 1P7–H466J–00 34 – 5 90159–06817 29 – 20
2S6–F5168–20–33 23 – 1 40D–F6351–00 26 – 30 40D–F832B–30 29 – 55 40D–H2911–01 36 – 8 40D–H4702–00 35 – 3 90170–05302 3 – 11
3AY–F5181–01 23 – 8 40D–F7111–00 28 – 1 40D–F832C–00 29 – 56 40D–H3310–00 32 – 2 40D–H4710–00 35 – 1 90170–06184 25 – 33
5TP–F5190–01 23 – 11 40D–F7112–00 28 – 3 40D–F832C–10 29 – 56 5HV–H3311–00 32 – 1 40D–H4745–00 35 – 11 90170–10012 2 – 17
1S7–F530K–00 25 – 8 5TP–F7114–10 28 – 2 40D–F832C–20 29 – 56 32 – 10 4XC–H5111–00 38 – 14 90170–10405 14 – 3
40D–F5321–00–33 25 – 7 40D–F7116–00 28 – 11 40D–F832C–30 29 – 56 32 – 14 1S7–H5546–00 38 – 2 90173–06805 10 – 40
2S6–F5338–10–33 25 – 1 40D–F7311–00 28 – 7 40D–F832D–00 29 – 57 40D–H3312–00 32 – 3 40D–H554A–00 38 – 1 90175–06013 26 – 32
5MX–F533A–00 25 – 12 40D–F7313–00 28 – 16 40D–F832D–10 29 – 57 40D–H331E–00 32 – 15 5D9–H5752–00 38 – 10 90176–08805 1 – 14
54
NUMERICAL INDEX

90179–06403 8 – 17 90201–106F2 18 – 13 90464–18246 37 – 16 91317–06012 4 – 13 93306–002X2 4 – 3 95304–12600 28 – 39

90179–08639 25 – 23 90201–122F8 18 – 5 90465–13152 37 – 17 12 – 6 93306–004XC 25 – 19 95307–06600 25 – 15
90179–08818 15 – 8 90201–122H1 30 – 5 90467–07029 6 – 6 91317–06014 37 – 11 93306–082Y3 13 – 54 25 – 32
90179–10805 15 – 9 90201–12688 18 – 6 90467–08075 10 – 20 91317–06016 30 – 4 93306–203XP 13 – 32 95307–10800 18 – 12
90179–10816 11 – 19 25 – 28 21 – 8 91317–06018 4 – 17 93306–204YS 14 – 14 95602–06100 36 – 6
90179–12010 13 – 11 28 – 40 90467–08801 6 – 24 91317–06020 36 – 17 93306–252XC 14 – 6 36 – 11
13 – 48 90201–13804 11 – 15 90467–09006 21 – 7 91317–06025 6 – 4 93306–252YG 2 – 13 95604–12200 18 – 7
90179–14006 14 – 19 90201–16008 13 – 7 90467–10008 21 – 6 27 – 11 14 – 5 95607–06200 28 – 27
90179–25033 19 – 8 90201–163H8 28 – 5 90467–11106 6 – 16 30 – 3 93306–300X9 23 – 4 95607–08200 28 – 10
90183–04005 22 – 10 90201–164J9 11 – 5 10 – 50 91317–08045 8 – 10 93306–301XU 14 – 12 95707–05500 35 – 13
90183–05801 10 – 63 90201–17713 13 – 30 90467–12052 1 – 27 91401–20012 25 – 39 93306–301YP 25 – 4 95707–06500 22 – 5
90183–05807 16 – 12 90201–261L1 26 – 16 6 – 18 91401–25015 28 – 34 93306–301YR 25 – 3 95707–08500 8 – 15
17 – 8 90208–13001 11 – 12 90467–13808 6 – 22 28 – 47 93306–305YP 2 – 6 95707–12500 30 – 6
17 – 12 90215–10284 2 – 16 90467–16800 6 – 28 91401–30030 28 – 4 93310–215YA 13 – 27 95807–06010 38 – 9
22 – 12 90215–10800 14 – 2 90467–16801 6 – 27 91810–14809 1 – 17 93310–528YA 2 – 3 95807–06014 21 – 10
26 – 8 90215–16003 14 – 18 90468–23194 11 – 4 9 – 3 93317–312Y3 14 – 10 95807–06020 29 – 41
26 – 10 90240–08144 28 – 33 90480–01558 26 – 4 9 – 8 93410–07830 5 – 4 95807–06035 29 – 3
29 – 2 28 – 46 90480–01559 28 – 36 10 – 3 93440–14155 13 – 29 95817–08016 4 – 8
29 – 8 90249–12008 26 – 33 28 – 49 10 – 21 93450–14088 2 – 10 95817–08020 15 – 11
29 – 12 90280–03017 2 – 7 90480–01812 35 – 7 92017–05020 5 – 5 93608–43157 12 – 2 95817–08030 28 – 37
29 – 15 90282–05031 2 – 18 90480–01816 29 – 37 92903–10200 24 – 16 93812–15819 14 – 17 28 – 50
29 – 19 90340–12808 5 – 6 90480–10623 10 – 49 92907–08200 25 – 37 94107–17822 23 – 5 95817–10120 15 – 5
29 – 25 90340–14806 10 – 9 90480–11009 35 – 15 93101–10843 10 – 6 94107–17829 23 – 5 95827–06012 19 – 13
29 – 28 90387–05811 35 – 16 90480–13005 15 – 13 93101–21807 13 – 2 94108–17822 25 – 24 19 – 15
29 – 33 90387–06681 16 – 4 90480–13018 29 – 44 93102–16803 11 – 20 94108–17828 25 – 24 19 – 20
34 – 8 90387–06803 6 – 20 90480–13025 8 – 4 93102–24800 13 – 34 94222–17800 23 – 6 95827–06016 29 – 38
35 – 9 10 – 38 90480–13398 29 – 4 93102–26807 14 – 16 94222–17804 23 – 6 95827–06020 6 – 21
90185–10808 19 – 11 90387–06841 29 – 39 29 – 22 93102–32804 2 – 19 94227–17803 25 – 25 10 – 37
90185–10811 23 – 9 29 – 43 90480–13567 16 – 14 93104–33803 13 – 39 94227–17805 25 – 25 95827–06025 22 – 26
90185–12804 25 – 27 90387–06844 10 – 15 35 – 2 93106–20816 23 – 3 94568–C7090 4 – 9 97007–06012 14 – 9
90201–06072 35 – 5 10 – 36 90480–13568 10 – 14 93106–26815 25 – 18 94700–00868 1 – 15 97007–06016 37 – 3
35 – 8 90387–068D7 22 – 20 10 – 35 93210–10804 4 – 2 95022–06030 22 – 22 97007–08016 26 – 2
90201–06412 14 – 8 90387–068G5 8 – 6 90480–14806 22 – 19 93210–148F8 10 – 10 95027–06014 38 – 4 97527–06512 1 – 7
90201–06557 29 – 42 90387–08813 8 – 13 90480–14815 10 – 64 93210–17801 13 – 49 95027–06016 9 – 7 97527–06516 16 – 5
90201–06866 22 – 21 28 – 53 90480–16004 35 – 4 93210–18801 2 – 21 95027–06020 1 – 10 97602–05208 22 – 30
90201–077F5 5 – 3 90387–08820 28 – 9 90480–19368 29 – 9 93210–198F9 10 – 8 5 – 11 97602–05210 37 – 10
90201–08310 8 – 11 90387–10823 23 – 7 90501–16003 26 – 31 93210–258G2 6 – 3 10 – 28 97607–04114 7 – 25
90201–083A8 8 – 14 90387–127Y0 25 – 17 90501–49800 13 – 44 93210–28800 13 – 50 13 – 52 97607–04118 7 – 14
90201–08609 1 – 13 90387–12848 25 – 30 90506–12001 25 – 9 93210–28801 13 – 55 31 – 7 97607–05112 7 – 15
90201–08612 26 – 3 90387–13803 13 – 9 90506–15001 25 – 10 93210–29803 31 – 6 95027–06025 19 – 17 97707–50012 17 – 3
90201–086P8 15 – 6 90387–15810 2 – 15 90506–35806 28 – 6 93210–38800 13 – 40 95027–06040 10 – 22 17 – 6
28 – 38 90387–16813 13 – 6 90520–03800 22 – 8 93210–418G7 25 – 5 95027–06050 9 – 5 17 – 10
28 – 51 90387–20812 14 – 13 90520–06800 32 – 7 93210–44809 1 – 12 95027–06060 9 – 4 17 – 14
90201–08842 28 – 22 90401–10812 27 – 2 90520–06801 22 – 11 93210–46801 10 – 30 95027–06070 5 – 12 22 – 18
90201–10118 27 – 3 90430–06014 1 – 4 90520–15800 10 – 33 93210–50801 5 – 13 10 – 5 26 – 11
90201–101J1 15 – 7 90445–21848 28 – 12 90560–10292 23 – 2 93210–71462 1 – 9 10 – 23 29 – 7
23 – 10 90450–48803 6 – 19 90560–12145 25 – 2 93210–74803 10 – 26 9502L–06040 10 – 4 29 – 18
28 – 20 90464–09008 21 – 14 91317–06012 4 – 5 93211–30800 13 – 51 95304–08700 25 – 38 29 – 30
55
NUMERICAL INDEX

97707–50012 32 – 17
34 – 13
97707–50016 17 – 2
17 – 5
17 – 9
17 – 13
26 – 12
26 – 29
29 – 11
29 – 14
29 – 17
32 – 8
33 – 7
33 – 10
34 – 7
35 – 6
97707–50020 10 – 61
9770M–50025 10 – 46
9770M–50030 6 – 14
98502–05010 36 – 15
98507–04008 7 – 11
98507–04014 7 – 23
98507–05008 7 – 33
98507–05016 26 – 21
98507–05025 26 – 23
98507–06012 22 – 24
98907–06012 35 – 10
98980–06012 8 – 3
98980–06016 8 – 8
99009–13400 11 – 13
11 – 16
99009–19400 11 – 7
99009–30400 13 – 14
99009–32400 13 – 46
99009–35700 14 – 7
99009–40500 13 – 33
99009–47500 14 – 15
9X568–C4105 25 – 34
56

Lexam 945712

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Lexam 945712

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TK115C (40D1) INDONESIA

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Abbreviation Colour Name Colour Code

2 90116–06037 BOLT, STUD 2

3 90153–06803 SCREW, HEXAGON 1

5 40D–E1185–00 COVER, CYLINDER HEAD SIDE 3 1

6 5LW–E1165–00 PLATE, BREATHER 1

7 97527–06512 BOLT, WITH WASHER 1

8 5LW–E1155–00 SEAL, LABYRINTH 1

10 95027–06020 BOLT, FLANGE 2

11 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2

13 90201–08609 WASHER, PLATE 4

14 90176–08805 NUT, CROWN 4

15 94700–00868 PLUG, SPARK (NGK C6HSA) 1

16 40D–E1181–00 GASKET, CYLINDER HEAD 1 1

17 91810–14809 PIN, DOWEL 2

18 90105–06849 BOLT, FLANGE 2

20 40D–E4840–00 AIR CUT VALVE ASSY 1

21 1S7–E4890–00 REED VALVE ASSY 1

23 90110–06069 BOLT, HEXAGON SOCKET HEAD 2

25 40D–E1351–00 GASKET, CYLINDER 1

26 40D–E1166–01 PIPE, BREATHER 1 1

2 15C–E1681–00 .PIN, CRANK 1 1

4 5D9–E1651–00 .ROD, CONNECTING 1

7 90280–03017 KEY, WOODRUFF 1

8 5D9–E1631–00 PISTON (STD) 1

5D9–E1636–09 PISTON (0.50MM O/S) 1 AP

5D9–E1638–09 PISTON (1.00MM O/S) 1 AP

9 5LM–E1633–00 PIN, PISTON 1

11 5D9–E1603–00 PISTON RING SET (STD) 1

5D9–E1605–00 PISTON RING SET (0.50MM O/S) 1 AP

5D9–E1607–00 PISTON RING SET (1.00MM O/S) 1 AP

14 40D–E1531–00 GEAR, BALANCE WEIGHT 1

16 90215–10284 WASHER, LOCK 1

18 90282–05031 KEY, STRAIGHT 1

19 93102–32804 OIL SEAL 1

2 5D9–E2121–10 VALVE, EXHAUST 1

3 5ER–E2119–00 SEAL, VALVE STEM 2

4 5D9–12113–00 SPRING, VALVE INNER 1

5 15C–E2113–00 SPRING, VALVE INNER 1

6 3S0–E2118–00 COTTER, VALVE 4

7 5TN–12117–00 RETAINER, VALVE SPRING 2

8 5TN–E2126–00 SEAT, VALVE SPRING 2 2

9 5D9–E2151–00 ARM, VALVE ROCKER 2

10 3C1–12159–01 SCREW, VALVE ADJUSTING 2

12 4ST–E2156–00 SHAFT, ROCKER 2 2

40D–E2170–10 CAMSHAFT ASSY 1 1 UR

6 40D–E2176–00 SPROCKET, CAM CHAIN 1

7 40D–E1145–00 PLATE, BREATHER 2 1

8 95817–08016 BOLT, FLANGE 1

10 5D9–E2231–00 GUIDE, STOPPER 1 1

11 5D9–E2241–00 GUIDE, STOPPER 2 1

12 40D–E2256–01 COVER, CHAIN 1

15 5D9–E2210–00 TENSIONER ASSY, CAM CHAIN 1

16 5MX–E2213–01 GASKET, TENSIONER CASE 1

2 40D–E3325–00 GEAR, PUMP DRIVEN 1

3 90201–077F5 WASHER, PLATE 1

5 92017–05020 BOLT, BUTTON HEAD 2